Autec s r l R402156D Remote Control Receiver User Manual Copertina esterna fronte LI14CAA0 00
Autec s.r.l. Remote Control Receiver Copertina esterna fronte LI14CAA0 00
Users Manual
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| Document ID | 665023 |
| Application ID | ONlTSCypY/JTSjwKYNL5PA== |
| Document Description | Users Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 104.49kB (1306130 bits) |
| Date Submitted | 2006-06-06 00:00:00 |
| Date Available | 2006-06-06 00:00:00 |
| Creation Date | 2006-05-23 10:16:44 |
| Producing Software | Corel PDF Engine Version 9.439 |
| Document Lastmod | 2006-05-23 10:16:44 |
| Document Title | Copertina esterna fronte LI14CAA0-00.cdr |
| Document Creator | CorelDRAW Version 9.439 |
| Document Author: | Autec |
AC Receiver System USER’S MANUAL AC Receiver System USER’S MANUAL Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control. The information contained in this manual considers a representative configuration of the radio remote control: please find radio remote control real configuration in the technical data sheet (attached to the manual). If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control. Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear. The information contained in this manual is subject to modification without notice and is not binding. No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying). 1 INDEX AND CONVENTIONS 1.1 INDEX 1.1 1.2 2.1 2.2 2.3 3.1 5.1 5.2 5.3 6.1 6.2 7.1 7.2 7.3 Index and conventions .......................................................................................... 1 Index ........................................................................................................................ 1 Conventions ............................................................................................................. 1 Introduction ............................................................................................................ 2 General description.................................................................................................. 2 Documentation......................................................................................................... 3 General technical data ............................................................................................. 4 Receiving unit Type R402 ..................................................................................... 5 Receiving unit Type R402 technical data................................................................. 6 Warnings for installation....................................................................................... 7 Warnings for maintenance.................................................................................... 8 Routine maintenance ............................................................................................... 8 Special maintenance (Service Center) .................................................................... 9 Disposal ................................................................................................................... 9 Light signals......................................................................................................... 10 External signals...................................................................................................... 10 Internal signals....................................................................................................... 10 Programming........................................................................................................ 11 Programming the E16SRXUS1 radio receiving module ........................................ 11 Programming the E16B14AC mother board .......................................................... 12 Programming the E16RI02B bus board ................................................................. 12 Receiving unit diagnostics ................................................................................. 13 1.2 CONVENTIONS In this manual, all important information is highlighted in the following symbols and conventions: abcd… : WARNINGS abcd… : TECHNICAL DATA abcd… : IMPORTANT TEXTS THIS MANUAL REFERS EXCLUSIVELY TO THE RECEIVING UNIT: THE GENERAL USAGE WARNINGS ARE INCLUDED IN THE TRANSMITTING UNIT MANUAL. BEFORE INSTALLING, STARTING AND USING THE RADIO REMOTE CONTROL, THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PEOPLE WHO INSTALL, USE AND CARRY OUT MAINTENANCE ON THE RADIO REMOTE CONTROL. LI14CAA0-00 - AmEn.fm 1 - Index and conventions Page 1 2 INTRODUCTION 2.1 GENERAL DESCRIPTION Industrial radio remote controls are used to control machines from a distance. Each industrial radio remote control is made up of a portable transmitting unit, from which the user can remotely control the machine, and a receiving unit installed on board the machine itself. The transmitting unit uses radio frequencies to transmit a coded message which contains a value called address. Each receiving unit can only decode the messages coming from its own transmitting unit with the same address. This excludes the possibility of an interference activating any system function. If the radio transmission is disturbed, incorrect or interrupted, the receiving unit autonomously stops the whole system. Receiving unit Transmitting unit Each radio remote control complies with Part 15 of the FCC rules. Operation is subject to the following conditions: - this device may not cause a harmful interference, and - this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/TV technician for help. Page 2 2 - Introduction LI14CAA0-00 - AmEn.fm Autec cannot be held responsible if the radio remote control is installed on applications that are different from those permitted: PERMITTED USES Hoisting machines (construction cranes, bridge cranes, machines for material handling in general,…). FORBIDDEN USES Machines installed in areas where equipment with explosion-proof characteristics is required. Machines for moving, raising and transporting people. All machines must undergo a risk analysis: it is therefore necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled. The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis. Autec cannot be held responsible if the risk analysis is not carried out correctly. To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All applicable standards and regulations valid in the user country regarding the use of both the machine and the radio remote control MUST ALWAYS be respected. Autec cannot be held responsible if the radio remote control is used in unlawful working conditions. System must be installed by a licensed technician and in accordance with all relevant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc. In case of malfunction and/or emergency, disable the system “machine radio remote control” until the problem has been completely solved. Any damaged part can ONLY be replaced by authorized Autec personnel or service representative, and ONLY using original Autec spare parts. 2.2 DOCUMENTATION Documentation enclosed with each radio remote control includes at least the following: - transmitting unit manual - receiving unit manual - battery charger manual - certificate of guarantee - technical data sheet. Make sure that such documents have been supplied: if they are not, please request them from Autec or an authorized representative, specifying the product serial number. LI14CAA0-00 - AmEn.fm 2 - Introduction Page 3 Technical data sheet The technical data sheet shows the wiring diagram between the receiving unit and the machine. The technical data sheet must be filled in and checked by the installer, who is responsible for a correct wiring. Once all necessary checks have been carried out, the installer must undersign the technical data sheet, which must be kept with the user's manual (always keep a copy of this data sheet for administrative purposes). Identification plates The radio remote control identification and approval data is given on plates that are on both the transmitting unit and the receiving unit. These plates MUST NOT be: - removed from their position - altered or damaged (contact Autec or an authorized representative for replacement) 2.3 GENERAL TECHNICAL DATA Frequency band ...................................................................................... 902 -928 MHz Available radio channels ........................................................................................... 32 Hamming distance .................................................................................................... ≥ 8 Probability of undetected error..................................................................... <10 exp-11 Typical working range............................................................................. 330 ft (100 m) Command response time................................................................................ ~ 100 ms STOP command response time.......................................................................~ 100 ms Passive emergency time (or passive stop) * ................................................ 0.35/1 sec. *refer to paragraph 7.1 "Programming the E16SRXUS1 radio receiving module" DIP nr. 1 settings. Due to the characteristics of radio propagation (i.e.: EM interferences, near out-of-range condition), a delay up to one second may occasionally occur between command release and actual deactivation of the corresponding output. Care must be taken to ensure that this could never lead to a dangerous situation in the specific uses. Page 4 2 - Introduction LI14CAA0-00 - AmEn.fm 3 RECEIVING UNIT TYPE R402 The receiving units Type R402 can be used with the transmitting units of the following series: - LIGHT SERIES - MODULAR SERIES These receiving units are equipped with a safety function called SAFETY that protects the system “machine+radio remote control”, when it is in neutral (rest) position, from unintended movements caused by possible radio remote control faults. For this to happen, both the wiring instructions in the technical data sheet and the recommendations for correct installation included in the following manual have to be respected. DRILLING TEMPLATE cable gland (opt. plug) identification plate technical data plate POWER/ENABLE light antenna = 5.8” (148 mm) = 4.6” (116 mm) = 10” (253 mm) = 10” (253 mm) The mother board of this receiving unit is the E16B14AC board for configurations up to 14 commands. This number can be modified using the bus E16RI02_ board. F5 F4 F3 F2 F1 LI14CAA0-00 - AmEn.fm F1 POWER SUPPLY protection fuse F2 F3 STOP circuit protection fuses F4 F5 SAFETY circuit protection fuses 3 - Receiving unit Type R402 Page 5 3.1 RECEIVING UNIT TYPE R402 TECHNICAL DATA Power supply MIN. 18 25 36 70 50 Voltage (Vac) Frequency (Hz) Absorbed power (VA) NOM. 25 35 50 110 MAX. 30 42 62 132 60 11 Climatic conditions TEMPERATURE WORKING STORAGE TRANSPORTATION Class 4K4H -5°F to +160°F (-20°C to +70°C) Class 1K5 -40°F to + 160°F (-40°C to +70°C) Class 2K3 -13°F to + 160°F (-25°C to +70°C) RELATIVE HUMIDITY AIR PRESSURE Class 4K4H 4% to 100% Class 4K4H 86 kPa to 106 kPa Class 1K3 5% to 95% Class 1K4 86 kPa to 106 kPa Class 2K3 95% Class 2K3 70 kPa to 106 kPa Antenna ......................................................................................................... dedicated STOP contact rated current........................................................................ 4A (250Vac) SAFETY contact rated current.................................................................... 4A (250Vac) Command contact rated current ................................................................6A (250Vac)* Fuse F1 (POWER SUPPLY) ................................ 1.25A T 250V [0.2”x0.8” (5x20 mm)] Fuse F2 and F3 (STOP circuit)...................................4A T 250V [0.2”x0.8” (5x20 mm)] Fuse F4 and F5 (SAFETY circuit) ..............................4A T 250V [0.2”x0.8” (5x20 mm)] Housing ....................................................................................................PA 6 (20% fg) Protection degree ...................................................................................NEMA 4 (IP65) Dimensions....................................................... (7.1”x9.1”x3.7”) [(180 x 230 x 95) mm] Weight ................................................................................................... 5.7 lbs (2.6 kg) *The maximum command contact rated current for the optional modules that may be present is given in the technical data sheet. Page 6 3 - Receiving unit Type R402 LI14CAA0-00 - AmEn.fm 4 WARNINGS FOR INSTALLATION Installation must only be carried out by qualified people and in accordance with installation country rules. The installer MUST ALWAYS respect the following warnings: PLACE the receiving unit vertically, with the cable gland (or plug) facing down. PLACE the receiving unit so that it is not completely shielded by metal parts and that it is easily reachable. FIX the receiving unit at least in four points, using the specific holes located in the housing. If installing on machines that vibrate, FIX the receiving unit to the machine with its appropriate vibration dampers. DO NOT MODIFY or TAMPER WITH the radio remote control, the machine or its electrical panel. DO NOT PERFORATE the receiving unit in any case. CHECK that the receiving unit power supply is within the voltage range given in the “Technical Data”, and that the voltages and currents being used do not exceed the maximum permitted values. DO NOT BYPASS the radio remote control safety devices and/or those present inside the machine. RESPECT all the requirements for machines and for hoisting machines (see corresponding IEC60204-1 and IEC60204-32 prescriptions). NEVER POWER the receiving unit directly from the mains. A main switch should always be present to allow power supply removal. REMEMBER to carefully wire the SAFETY contact in series with the movement commands inside the receiving unit. GROUP the wiring away from the radio module, in order to avoid interferences and hazards related to electrical safety. NEVER REMOVE the jumper between the contacts 2 and 3 of the STOP command, unless a circuit with 2 separate contacts (4 wires) is required. If it is removed, the STOP circuit could lose its safety function. After installation and wiring, ALWAYS CHECK that the manoeuvres carried out are exactly the same as the commands given (in particular check the STOP command). FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT. WARNING: If the receiving unit is covered by metal structures or installed inside metal electrical panels, use the appropriate extension kit for the antenna. The dedicated antenna stylus should never come into contact with metallic parts. The installer must CHECK and/or FILL IN the “Technical Data Sheet”, indicating the date the system has been put into service, signing and stamping it. LI14CAA0-00 - AmEn.fm 4 - Warnings for installation Page 7 5 WARNINGS FOR MAINTENANCE ALWAYS ENSURE THAT THE RECEIVING UNIT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE CARRYING OUT ANY MAINTENANCE WORK. All control and maintenance actions carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine. Routine maintenance carried out as described in this manual is fundamental for using the radio remote control safely. After each maintenance action, always make sure that commands sent by the transmitting unit only activate the corresponding expected operations. 5.1 ROUTINE MAINTENANCE The following instructions allow to maintain the radio remote control in perfect conditions, guaranteeing it to function safely and correctly for a long period. Special applications may need more specific routine maintenance actions to be carried out at different periods. These instructions do not in any case substitute the norms and laws that regulate work safety, nor do they limit the responsibility of the purchaser and user of the radio remote control. All given instructions must be followed correctly each time the machine and the radio remote control are put into service. If irregularities are noted while carrying out routine maintenance, put the “machine+radio remote control” system out of order, following the indications given (see paragraph 8 "Receiving unit diagnostics"). Receiving unit It is recommended every three months to: 1. remove dust or accumulations of other material from the receiving unit. Never use solvents or flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners 2. make sure that the receiving unit is intact in its structure 3. verify the integrity and connection of the internal wiring to the receiving unit 4. make sure that the panel symbols can be easily recognized and replace the panel if necessary 5. check that the identification plate is readable and not damaged. Electrical operation It is recommended every six months to: 1. make sure that all the relay contacts of the receiving unit operate correctly, and check that the contact closes when the corresponding manoeuvre is enabled and opens when the manoeuvre is disabled 2. check the correct correspondence between the commands that are sent and the manoeuvres that are carried out 3. check that the contact for the SAFETY relay is open when no movement command has been sent. This is safety critical maintenance: it’s necessary to keep a record (date, signature, comments) showing that this check has been performed regularly, together with other installation documents. Page 8 5 - Warnings for maintenance LI14CAA0-00 - AmEn.fm External electric conductors It is recommended every twelve months to: 1. verify integrity along the full length of the cable which connects the receiving unit to the machine 2. verify the integrity and the electrical connection of the plugs and the connection socket 3. check the strips or other fixing systems and replace them if necessary 4. make sure that the connecting cable is not deteriorated, especially the part near the cable holder. 5.2 SPECIAL MAINTENANCE (SERVICE CENTER) Any fault should be repaired by authorized personnel (contact Service), using original Autec spare parts only. Authorized Service Center When it is necessary to carry out special maintenance (radio remote control repair and replacement of damaged or faulty parts), do not contact anyone other than our Authorized Service Center. In order to make the intervention faster and more reliable, please help us identify the radio remote control correctly and completely by giving: - serial number - purchase date - description of the problem found - address and telephone number of the place where the device is being used (with the name of the person to contact) - local supplier. It is recommended to read and understand all parts of this manual, and make sure that all the instructions it contains have been followed correctly before contacting the Service technicians. 5.3 DISPOSAL When disposing of a radio remote control, give it to the waste separate collecting services in the user's country. Please pay particular attention when recycling the batteries, applying local rules. Do not throw them away with domestic trash. LI14CAA0-00 - AmEn.fm 5 - Warnings for maintenance Page 9 6 LIGHT SIGNALS 6.1 EXTERNAL SIGNALS Each receiving unit is equipped with a status indicating light: SIGNAL TYPE MEANING LIGHT SWITCHED Receiving unit not powered OFF Receiving unit powered (POWER ON) Radio link between the transmitting BLINKING LIGHT and receiving unit is present (ENABLE ON) STEADY LIGHT 6.2 INTERNAL SIGNALS The activation of each relay on the E16B14AC mother board is signalled by a LED (A) near the relay. The same indication is repeated on the bus board (E16RI02_) if present. E16RI02_ bus board RL .. RL 5 RL 3 RL 1 SAFETY STOP/ENA START/ Led 1 Led 2 RL 4 RL 2 E16B14AC mother board Data memory Two diagnostic LEDs (B) are present on the E16RI02B bus board that indicate: LED 1 (GREEN) LED 2 (RED) diagnostic LED code alarm in the data memory (see paragraph 7.3 "Programming the E16RI02B bus board") Three LEDs are present on the E16SRXUS1 radio receiving module that indicate: 1. power supply on 2. radio link on 3. frequency scanning search 1 2 3 Page 10 6 - Light signals LI14CAA0-00 - AmEn.fm 7 PROGRAMMING The dip switches must be programmed when the receiving unit is not powered. Programming must only be carried out by authorized personnel. For the correct functioning, the group of 8 dip switches (excluding DIP 1) for the radio modules E16STXUS1 (transmitting unit) and E16SRXUS1 (receiving unit) must be set in the same way. The incorrect closure of the receiving unit can compromise the seal between the casings and thereby the protection degree from dust and water. 7.1 PROGRAMMING THE E16SRXUS1 RADIO RECEIVING MODULE The group of eight dip switches located on the radio module are used to program some functions and set the working frequency. The programming set in the other group of four dip switches must never be modified. Group of 8 dip switches Group of 4 dip switches Group of 8 dip switches DIP 3-7 STATE FUNCTION Stop after 0.35 sec with invalid radio signal Stop after 1 sec with invalid radio signal Deactivation of low battery warning from horn on ON machine OFF Activation of low battery warning from horn on machine If DIP 8 is OFF automatic scan of the frequencies in the ON band 915 - 928 MHz If DIP 8 is OFF automatic scan of the frequencies in the OFF band 902 - 915 MHz ON/OFF If DIP 8 is ON see “Appendix: Frequency Table” Manual selection mode of the frequencies using DIP 3 ON DIP 7 (refer to “Appendix: Frequency Table”) Automatic scan mode of the frequencies in the band OFF selected by DIP 3 (DIP 4 - DIP 7 indifferent) ON OFF LI14CAA0-00 - AmEn.fm 7 - Programming Page 11 7.2 PROGRAMMING THE E16B14AC MOTHER BOARD Dip switch programming shall correspond to that given on the technical data sheet. Dip switches 4-5-6 of the DSW1 group are used to program some of the radio remote control functions as illustrated in the following table: DSW1 DSW1 PROG. P1 P2 P3 DIP SWITCH SEL. POS. ON OFF ON OFF FUNCTION RL3 held by RL2 (or RL1) and RL4 by RL3* disabled function RL7 held by RL5 (or RL6) and RL8 by RL7* disabled function If RL1 (or RL3) is active then RL2 and RL4 are disabled ON If RL2 (or RL4) is active then RL1 and RL3 are disabled OFF disabled function *Once RL4 and RL3 have been activated after RL2 or RL1 (and therefore held by RL2 (or RL1)) they can be easily disabled by activating them in the reverse order. The same applies for RL8 and RL7 with RL5 (or RL6). 7.3 PROGRAMMING THE E16RI02B BUS BOARD Autec programs this bus board and programming is recorded in the data memory. DATA MEMORY Page 12 7 - Programming LI14CAA0-00 - AmEn.fm 8 RECEIVING UNIT DIAGNOSTICS If the system “machine+radio remote control” does not start, check if the problem is caused by the radio remote control or the machine. Therefore, before carrying out any verification connect the cable control unit: if the machine does not start, the problem lies with the machine itself. If, on the other hand, the machine only starts using the cable control panel, the problem lies with the radio remote control. In this case, follow the diagnostics procedure of the transmitting unit and then proceed as follows: Is the external signal light continuously switched on? NO YES Is the external YES signal light blinking? NO Carry out the frequency change procedure (see transmitting unit manual). Does the machine start? NO Is the connecting plug between the radio remote control and the machine connected correctly? NO Correctly insert the connecting plug and start the radio remote control. YES Remove power from the receiving unit. Check fuses. Are they intact? NO Check the power supply connections. YES If the address keys have been changed it is necessary to reconfigure the receiving unit (*). Does the machine start? Replace blown fuses. Connect to power source and switch on radio remote control. Does the machine start? NO NO CALL TECHNICAL ASSISTANCE (*) If the address keys (E16SCHUS1) have been replaced, do the following: 1. check that the transmitting unit is off and the receiving unit is powered 2. switch on the transmitting unit 3. press the START pushbutton without releasing it for at least 5 sec. LI14CAA0-00 - AmEn.fm 8 - Receiving unit diagnostics Page 13 Page 14 8 - Receiving unit diagnostics LI14CAA0-00 - AmEn.fm Appendix: FREQUENCY TABLE E16SRXUS1 MHz DIP SWITCH DIP SWITCH MHz 3 4 5 6 7 8 3 4 5 6 7 8 902.150 903.050 915.350 916.250 ON OFF OFF OFF OFF ON OFF OFF OFF ON OFF ON 903.850 OFF OFF OFF OFF ON ON 917.050 ON OFF OFF OFF ON ON 904.650 OFF OFF OFF ON ON ON 917.850 ON OFF OFF ON ON ON 905.525 OFF ON OFF OFF OFF ON ON ON OFF OFF OFF ON 906.325 OFF ON OFF ON OFF ON 918.675 919.525 ON ON OFF ON OFF ON 907.175 OFF ON OFF OFF ON ON ON OFF OFF ON ON 907.975 OFF ON OFF ON 920.375 921.175 ON ON 908.850 ON ON OFF OFF ON OFF OFF 909.650 OFF OFF ON ON OFF ON 922.050 922.850 ON OFF ON 910.450 OFF OFF ON OFF ON ON 923.650 ON OFF ON OFF ON ON 911.250 OFF OFF ON ON 924.450 ON OFF ON ON 912.125 OFF ON ON OFF OFF ON 925.325 ON ON 912.925 OFF ON ON ON OFF ON 926.175 ON ON ON 913.775 914.525 OFF ON ON OFF ON ON ON ON ON OFF ON ON ON ON ON 926.925 927.725 OFF OFF OFF OFF OFF ON ON ON ON ON ON ON OFF OFF ON OFF ON ON OFF ON ON ON OFF ON OFF OFF ON ON ON ON OFF ON ON ON ON OFF OFF ON ON OFF ON ON OFF ON ON ON ON ON ON Via Pomaroli, 65 36030 Caldogno (VI) ITALY Tel : ++39 - 0444/901000 r.a. Fax: ++39 - 0444/901011 email: info@autec.it http://www.autec.it
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