Avalon Stoves Chelan B Vent 700 Users Manual ¥ 97
700 B-VENT to the manual f6cd98b7-1d55-4de5-ac60-0144c2066fe2
2015-02-06
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Chelan B-Vent (700 B-Vent) Gas Stove and Fireplace Insert ¥ Freestanding Stove ¥ Masonry Fireplace Insert ¥ Factory Built (Z.C.) Fireplace Insert Listed WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - Installation mus t be performed by a qualifie d ins ta lle r, s ervic e a gency or the ga s s upplier IF YOU SMELL GAS ¥ Do not try to light any appliance. ¥ Do not touch any electrical switch; do not use any phone in your building. ¥ Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions. ¥ If you cannot reach your gas supplier, call the fire department. - April, 1999 Installer: After installation give this manual to the homeowner and explain operation of this heater. $10.00 93508078 10850 117th Place N.E. Kirkland, WA 98033 P AGE 2 SAFETY PRECAUTIONS ¥ IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department ¥ This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The room heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. ¥ The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing. THIS CONTROL HAS BEEN ¥ CONVERTED FOR NATURAL GAS THIS CONTROL HAS BEEN CONVERTED TO LP ¥ Ok ¥ ¥ Gas ¥ Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well. It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation. Do not store or use gasoline or other flammable liquids in the vicinity of this heater. Keep all furniture or other combustible items at least 36" away from the front of the heater. This heater is either approved for natural gas (NG) or for propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check the label on top of the gas control valve. ¥ If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing. ¥ Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect. ¥ Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. ? A AAAA AAAA A AAAA SAFETY PRECAUTIONS (CONTINUED) ¥ ¥ ¥ ¥ ¥ A A ¥ ¥ ¥ ¥ ¥ AA AA AA AA A Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. The viewing glass should be opened for service only (see the maintenance section of this manual). Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Operate the heater according to the instructions included in this manual. If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service. This unit is not for use with solid fuel Do not place anything inside the firebox (except the included fiber logs). If the fiber logs become damaged, replace with Travis Industries log set. Do not touch the hot surfaces of the heater. Educate all children of the danger of a hightemperature heater. Young children should be supervised when they are in the same room as the heater. Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. P AGE 3 ¥ Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater. ¥ Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices. Allow the heater to cool before carrying out any maintenance or cleaning. The pilot flame must contact the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to "OFF" and call your dealer. ¥ ¥ ¥ Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual. ¥ Plug the heater into a 115V grounded electrical outlet. Do not remove the grounding plug. Don't route the electrical cord in front of, over, or under the heater This Manual ¥ ¥ Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). P AGE 4 TABLE OF CONTENTS General Information Operating Your Heater Introduction & Important Information............1 Safety Precautions ..................................2 Features & Specifications..........................5 Before You Begin ....................................16 Location of Controls .................................16 Starting The Pilot.....................................17 Starting the Heater for the First Time ...........18 Turning the Heater On and Off ...................18 Adjusting the Flame Height........................18 Adjusting the Blower Speed.......................19 Normal Operating Sounds .........................19 Stove Installation Installation Preparation .............................6 Items Required for Installation....................6 Order of Installation .................................6 Stove Clearances ....................................6 Heater Placement Requirements ................7 Floor Protection ......................................7 Gas Line Installation ................................7 Vent Requirements ..................................8 Vent Termination Requirements .................8 Electrical Connection ...............................8 Maintaining Your Heater Maintaining Your Stove's Appearance..........20 Yearly Service Procedure..........................20 Troubleshooting Troubleshooting Table..............................21 How this Heater Works .............................22 What Turns the Main Burners On and Off .......................................22 What Prevents Gas Buildup.................22 Why Nothing Should Be Placed Against the Heater.............................23 Wiring Diagram .................................23 Replacement Parts List.......................23 Insert Installation Installation Preparation .............................9 Items Packed with the Heater ....................9 Order of Installation .................................9 Re-Routing the Power Cord to the Front.......9 Insert Placement .....................................11 Floor Protection ......................................11 Gas Line Install .......................................12 Vent Requirements ..................................13 Vent Termination Requirements .................13 Electrical Connection ...............................13 Warranty Warranty................................................24 Listing Information Safety Label ...........................................25 Finalizing the Installation Optional Equipment 1 Remove the Door..................................14 2 Install the Logs and Coals.......................14 ¥ Purge the Gas Line ................................14 3 Replace the Door..................................15 4 Leak Test all Gas Line Joints...................15 5 Check the Pilot Flame............................15 6 Adjust the Air Shutter.............................15 7 Check the Draft ....................................15 8 Check the Flame Height .........................15 9 Explain Heater Operation to Owner ..........15 Stove Leg Installation ...............................26 Pedestal Installation.................................26 Telescoping Leg Installation ......................26 Surround Panel Installation........................27 Thermostat ............................................28 Remote Control Thermostat.......................29 Outside Air Kit ........................................29 Propane Conversion Kit ............................30 Index Index ....................................................34 Symbols Used in this Manual Requirement ¥ Step 1 Warning ! Hint Note ? + FEATURES AND SPECIFICATIONS Installation Options: P AGE 5 Features: ¥ ¥ Freestanding ¥ ¥ Masonry Fireplace Insert ¥ Zero-Clearance (Metal) Fireplace Insert ¥ ¥ ¥ ¥ ¥ ¥ Works During Power Outages (millivolt system) High Efficiency; Up to 80% for Natural Gas, 82% for LP (Steady State) Optional Thermostat or Remote Control Realistic "Wood Fire" Look Convenient Operating Controls Variable-Rate Heat Output Quiet Blower for Effective Heat Distribution Low Maintenance Heating Specifications: Approximate Heating Capacity (in square feet)* AFUE (Annual Fuel Utilization Efficiency) 600 - 1600 68 % Natural Gas 40,000 23,000 80% High Burn Input Rate (In BTU's) Low Burn Input Rate (In BTU's) Efficiency** * ** LP (Propane) 38,000 20,000 82% Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature. Efficiency rating is a product of thermal efficiency rating determined under continuous operation independent of installed system. To measure the net BTU's, multiply the BTU input by the efficiency percentage (80% for natural gas, 82% for LP). Dimensions The base of the starter section is 2" below the upper top. Measure Clearances from the Upper Top The base of the starter section is 2" below the upper top. Weight: 175 Lbs. 23-3/4" 8" Panels: 28"* 10" Panels: 30"* 12" Panels: 32"* 4-1/2" Pedestal: 31-1/2" Brass, Cast Legs: 28" Black Legs: 26-5/8" 8" Panels: 40"* 10" Panels: 44"* 12" Panels: 48"* * Includes i Emissions: Electrical Specifications: 4-1/2" 23-3/4" 18-5/8" Fuel: 20-1/8" 13"* 5-3/4"* The heater is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve. This unit has passed the ANSI emission standards for vented room heaters as tested by OMNI Environmental Services, Inc. 115 Volts, 1.3 Amps, 60 Hz (150 watts on high) P AGE 6 STOVE INSTALLATION - For qualified installers only! Installation Preparation ! ! ! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Notify your insurance company before hooking up this heater. The requirements listed below are divided into sections. All requirements must be met simultaneously. The order of installation is not rigid Ð the qualified installer should follow the procedure best suited for the installation. Items Required for Installation ¥ ¥ ¥ B-Vent System Brass, Black, or Cast Legs or Pedestal Gas Hookup Equipment Items Packed with the Chelan (700) B-Vent ¥ ¥ ¥ ¥ ¥ Gas Inlet (3/8" Pipe) Propane Conversion Kit Owner's Manual Log Set (2 Logs, 2 Twigs, Embers) 2 Leveling Bolts (3/8"-16 x 3" Carriage Bolts - not used for stove installations) Order of Installation 1 2 3 4 5 6 Attach the legs or pedestal (see page 26) If the heater is to use propane, install the propane conversion kit (see page 31) Position the heater, use floor protection if needed Attach any optional equipment. Connect the gas line. Connect the gas vent. Follow the instructions under "Finalizing the Installation" on pages 14 and 15. Stove Clearances Straight Installations Corner Installations When installed with this clearance, the vent is 6-1/4" from the back wall, 19-1/2" from the side wall. When installed with this clearance, the vent is 13-1/2" from the wall. 10" Min. 4" Min. 4" Min. 45¡ STOVE INSTALLATION (CONT.) - For qualified installers only! P AGE 7 Heater Placement Requirements ¥ ¥ ? ¥ Heater must be installed on a level surface capable of supporting the heater and vent Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies. Heater must be placed so no combustibles are within, or can swing within 36" of the front of the heater (e.g. drapes, doors) When placed in a location where the floor to ceiling height is under 7 feet , the installation is considered an alcove and must meet the following requirements: ¥ The alcove floor to ceiling height must be at least 58" tall ¥ The alcove must not be more than 45" deep (before the ceiling returns to 7 feet) ¥ The alcove must be at least 44" wide The heater must not be placed so the vents below or above the door, along the sides of heater, or along the back of the heater can become blocked. Floor Protection ¥ When the stove is installed directly on carpeting, vinyl or other combustible material other than wood flooring or a high pressure laminate wood floor, the stove must be installed on a metal or wood protection panel extending the full width and depth of the heater (Minimum 23-3/4" wide by 18-5/8" deep). Gas Line Installation ! AAAAAAAA AAAAAAAA AAAAAAAA A A A AAAAAA AAAAAAAA AA AAA AAAAAA AAAAAAAA A AAA AAAAAA AAA A A AAAAAA AAA AAAAAA A A AA AAA A A AA AAAAAA AAA AAAAAA A A AAA A Rear Panel Use a pipe wrench to tighten in place. NOTE: Apply thread sealant prior to installing. ! ¥ ¥ ¥ ¥ ¥ AAAAAAAA AAAAAAAA AAAAAAAA A AAAAAA AAAAAAAA AAA AAAAAA AAAAAAAA A AAA AAAAAA A A AAAAAAAAA AAA AAA AAAAAA AAAAAAAAAA A A A AAA AAA AAAAAA AAA AAAAAA A AA The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements listed below. Gas Inlet (3/8" diameter pipe) 1-1/2" 7-1/2" Center of Stove 12-7/8" Pedestal 9-1/2" Brass/Cast Legs 8" Steel Legs The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve. This heater is designed for natural gas but can be converted to propane. Check the sticker on the top of the gas control valve to make sure the correct fuel is used. Leak test all gas line joints and the gas control valve prior to and after starting the heater. The gas inlet accepts a 3/8" F.P.T. fitting The location of the gas inlet is shown below A manual shutoff valve is required for installation (it must be located within 3' of the heater) Gas Inlet Pressure ¥ ? ? With the heater off, the inlet pressure must meet the requirements listed in the table below If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for the residence does not exceed the amount supplied. The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure. Natural Gas Propane Standard Input Pressure 7" W.C. 11" W.C. P AGE 8 STOVE INSTALLATION (CONT.) - For qualified installers only! Vent Requirements ! ! ¥ ¥ ¥ ¥ ¥ Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Minimum 5' vertical rise Do not block gas from top of stove (see vent termination Vent must the illustration below) terminate a minimum 1' When the vent passes above the roof. through a wall, a wall thimble is required. Maintain 1" When the vent passes minimum Min. 5' Rise clearance through a ceiling, a Min. 5' Rise High support box or firestop is Provide a 1/4" rise temperature for every 12" run. required. When the vent factory built chimney and passes through the roof, connector Type B Vent a roof flashing and storm Listed Gas collar are required. The total Chimney Liner horizontal Follow the instructions run must and requirements not exceed 50% of the provided with the vent vertical rise when installing. The horizontal run may not exceed 50% of the Standard Installation Exterior Vent Chimney with Liner vertical rise Use 4" dia. B vent for entire system from one manufacturer (don't mix brands) - or Use high temperature factory built or masonry chimney with listed gas chimney liner running the entire length Vent termination must be above the roof and not below any eaves or overhangs AAAAAA AAAAAA AA AA AA AA AA AA AA AA AA AAAAAA AA AAAAAA AA AA AA AA AA AA Drafting This appliance relies upon natural draft to operate. External forces, such as wind, Performance barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance. Vent Termination Requirements ¥ ¥ Vent termination must have an approved cap (to prevent water from entering) Vent termination must not be located where it will become plugged by snow or other material ¥ Vent termination must be 1' above the roof and meet the requirements outlined in ANSI Z223.1, section 7.6.2. ! 12Ó Min. Note: ANSI 223.1, section 7.6.2 outlines additional requirements for gas vent terminations. If your installation involves a roof with a slope greater than 6/12 or if a wall or other vertical obstruction is within 8' of the vent termination, the vent termination will need to be taller. Refer to ANSI 223.1 for full details. When installed, the vent must provide suitable draft for the appliance. Other factors, such as exhaust fans, may create negative pressure inside the home and cause down drafts. Additional vent height may be required in these circumstances. Electrical Connection ¥ Plug the power cord into a grounded 110 Volt outlet (do not remove the grounding plug). INSERT INSTALLATION - For qualified installers only! P AGE 9 Installation Preparation ! ! ! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements listed in this manual. Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Notify your insurance company before hooking up this heater. The requirements listed below are divided into sections. All requirements must be met simultaneously. The order of installation is not rigid Ð the qualified installer should follow the procedure best suited for the installation. Items Packed with the Heater ¥ ¥ ¥ ¥ ¥ Propane Conversion Kit Owner's Manual Log Set (2 Logs, 2 Twigs, Embers) Gas Inlet (3/8" Pipe) 2 Leveling Bolts (3/8"-16 x 3" Carriage Bolts - used to level the heater in fireplaces with stepped-up hearths) Order of Installation 1 2 3 4 5 6 7 If the heater is to use propane, install the propane conversion kit (see page 31) Connect the gas inlet (see page 12) Re-route the power cord (if desired - see below) Position the heater (see "Heater Placement") Connect the gas line. Connect the gas vent. Follow the instructions under "Finalizing the Installation" on pages 14 and 15. Install the surround panel kit. Re-Routing the Power Cord to the Front The power cord may be re-routed to the front of the heater if desired (see the directions below). 1 Disconnect the strain relief at the rear of the heater. TO REMOVE THE STRAIN RELIEF Compress the strain relief from the top and bottom with a pair of slip joint pliers. Once compressed, the strain relief can be pulled out. Strain Relief TO INSTALL THE STRAIN RELIEF Compress the strain relief from the top and bottom and insert it into the hole until it locks in place. Power Cord P AGE 10 INSERT INSTALLATION (CONT.) - For qualified installers only! Re-Routing the Power Cord to the Front (continued) 2 Carefully pull on the power cord until the molex connector is exposed. Disconnect the molex connector. Molex Connectors Power Cord Wires Leading from the Heater 3 Pry out one of the button plugs on either side of the insert (see the illustration below). 4 Open the control cover and locate the wires leading from the power cord molex connector (green, white, and black wires). Pull these wires forward. Insert the molex connector on the power cord through the hole exposed in step 2 and re-connect to the molex connector on the heater. Tuck any excess wire underneath the clip on the baseplate to prevent any wires from contacting the burner pan. Remove the button plug by prying it loose with a screwdriver Standard Screwdriver Button Plug (found on both sides) 5 The power cord must be routed underneath this clip to prevent it from touching the bottom of the burner pan. Secure the power cord to the heater with the strain relief (see the illustration under step 1). INSERT INSTALLATION (CONT.) - For qualified installers only! P AGE 11 Insert Placement Min. 29-3/4" WIde (includes 6" for gas line installation) The insert must be in place with the gas line and vent attached prior to installing the panels. Min. 22-1/8" Tall (includes 2" for vent installation) The Insert Must be Placed 13" into the Fireplace. Use the leveling bolts for fireplaces with recessed floors (included with the stove). See the section "Gas Line Installation" for details on the location of the gas inlet. ¥ ¥ ¥ ¥ ¥ ¥ Insert must be placed so no combustibles are within, or Zero-Clearance (Metal) can swing within 36" of the front of the heater (e.g. Fireplace Requirements: drapes, doors) ¥ The damper (" A") and grate (with logset) The insert may be placed inside a masonry fireplace or ("B") must be removed (see the illustration listed zero-clearance (metal) fireplace below) The insert must be installed in a level, undamaged ¥ The smoke shelf ("C"), internal baffles fireplace (damage must be repaired prior to ("D"), screen ("E"), masonry lining or installation). Use the included leveling bolts to level refractory ("G" & "I"), and metal or glass the insert in fireplaces with recessed floors. doors (" F") may be removed (if applicable) The insert must maintain 10" clearance to sidewalls ¥ The insulation ("H"), and any structured (measure from the upper top) rigid frame members (metal sides, floor, Non-combustible facing (e.g. brick, tile) must extend 8" door frame, face of the fireplace, etc.) may minimum from the side and 8" to the top of the insert not be removed or altered. (measure from the upper top) H Combustible mantles must be a minimum 17-1/2" A above the top of the insert (measure from the upper top) C F Floor Protection ¥ Run the power cord to either side of the insert along the facing. The heater must be installed on a non-combustible hearth and may not extend over combustible flooring AA A A AA A A A A AAAA AA AAAAA D I E B G P AGE 12 INSERT INSTALLATION (CONT.) - For qualified installers only! Gas Line Install ! ! ¥ The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 and the requirements listed below. The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve. Leak test all gas line joints and the gas control valve prior to and after starting the heater. Gas Line Connection ¥ ¥ ¥ The gas inlet accepts a 3/8" F.P.T. fitting The location of the gas inlet is shown below A manual shutoff valve is required for installation (it must be located within 3' of the heater) AAAAAAAA A A AAAAAA AAAAAAAA AAA AAAAAA A AAAAAAAA AAA AAAAAA AAAAAAAA A A A AAA AAAAAA A AA A A AA AAA AAAAAA A A A A AA AAA AAAAAA AAA AAAAAA A AA AAA AAAAAAA Rear Panel Use a pipe wrench to tighten in place. NOTE: Apply thread sealant prior to installing. AAAAAAAA AA AAAAAAAA AAAAAAAA AAAAA AAAAAAAA AAA AAAAA AA AAAAA AAA AA A AAAAA AAA AA AA AA A AA AAA AAAAA AAAAA A AAA AAA AA AAAAA A AA AAA A 1-1/2" 7-1/2" Center of Stove 1-5/8" Gas Inlet (3/8" diameter pipe) Fuel ¥ This heater is designed for natural gas but can be converted to propane (see page 31). Check the sticker on the top of the gas control valve to make sure the correct fuel is used. Gas Inlet Pressure ¥ ? ? With the heater off, the inlet pressure must meet the requirements listed in the table below If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for the residence does not exceed the amount supplied. The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed below. Contact the local gas supplier if the regulator is at an improper pressure. Natural Gas Propane Minimum Input Pressure 5.5" W.C. 11" W.C. INSERT INSTALLATION (CONT.) - For qualified installers only! P AGE 13 Vent Requirements ! ! ¥ ¥ ¥ ? ¥ ? Always maintain the required 1" clearance to combustible materials to prevent a fire hazard. The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. The vent must reline the entire length of the chimney and have a minimum 5' vertical rise Horizontal run may not exceed 50% of the vertical rise Use 4" listed gas chimney liner or B vent from one manufacturer (don't mix brands) When using flexible gas vent, do not crimp or rupture the liner when bending it into chimney offsets When installed, the vent must meet all of the vent manufacturer's requirements When installed, the vent must provide suitable draft for the appliance. Other factors, such as exhaust fans, may create negative pressure inside the home and cause down drafts. Additional vent height may be required in these circumstances. AA AA AA AA AA AA AA AA AAAA AAAA AA AAAA AAAA AAAA AA AAA Zero Clearance Fireplace 6" Min. 17-1/2" Min. Surround Panel (Do not seal) Use the telescoping legs for raised fireplaces. AA A A AA A AA A A A AA A A A A A AA AA A AA AA A AA A A AA AA AAAA A A AA AAAAA A AA A AA A AA A AAAAAAAA AAAAA AA Approved Cap Masonry Fireplace A sealed cover plate is recommended, but not required. 4" Listed gas chimney liner or B Vent We recommend sealing this area to prevent heat loss. Z.C. (Metal) firebox 17-1/2" Min. Surround Panel (Do not seal) Leveling bolts for step-up hearths Hearth and/or hearth pad must extend underneath insert Drafting This appliance relies upon natural draft to operate. External forces, such as wind, Performance barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance. Vent Termination Requirements ¥ ¥ ¥ Vent termination must have an approved cap (to prevent water from entering) Vent termination must not be located where it will become plugged by snow or other material Vent termination must extend a minimum of 6" above the top of the chimney Electrical Connection ¥ Plug the power cord into a grounded 110 Volt outlet (do not remove the grounding plug). 6" Min. P AGE 14 ! FINALIZING THE INSTALLATION Turn the gas control valve to "OFF" prior to conducting any service. Unscrew and remove the door handle. 1 Swing the door until it is open 90¡ Lift the door up and away from the heater. Remove the door. NOTE: When re-installing, make sure the handle points away from the glass when finished. 2 Install the logs, twigs, and embers. Burner Pan Log Installation These clips keep the rear log from tilting backwards. The rear log contacts the air deflectors. The rear log protrudes over the burner pan on both sides. Re ar Fro nt The front log rests on these platforms. g( lar ge st) Lo g The front edge of the front log rests on this ledge. The rear log has a flat portion that rests on this ledge. Twig Installation Lo Slide the front log all the way back against the air deflector. AAA AA AAAAAA A AA A A AA A A Align the holes in the left twig over the pegs on the front and back logs. Ember Installation Align the holes in the right twig over the pegs on the left twig and back log. Place the embers on this ledge at the front of the firebox . Do not place the embers over the burner holes. ! We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. FINALIZING THE INSTALLATION (CONT.) Replace the door (follow step # 1 in reverse order). To adjust the pilot flame, remove the cover screw (and The pilot flame should impinge the top 3/8Ó (10 mm) Turn on gas to the gasket) and turn the needle valve. Clockwise lowers of the thermopile. If it does not, you may need to the flame while counter-clockwise raises it. heater. Leak test all turn the pilot up. gas joints prior to Thermopile starting the appliance. Start the Pilot Hood pilot. Start the main burner. Leak test all Needle Valve gas joints again. Micro (1/16Ó) Standard Check the pilot flame Screwdriver to make sure it looks Cover Screw Gasket like the illustration to Cover Screw the right. Adjust the The cover screw and gasket must be pilot flame if replaced to prevent gas Standard from leaking necessary. Thermocouple 3/8Ó (10 mm) Screwdriver Let the heater burn Locate the air shutter adjustment lever behind the gas control valve. for fifteen minutes. Move it up or down until the flame Adjust the air shutter, looks correct. Pushing up gives the Gas Control Valve flame more air (making it bluer). if necessary, to Pulling it down cuts air down, achieve the correct making it more orange. looking flame (see NOTE: If the air control is all the the illustration to the way up, yet the flames remain sooty, shut off gas to the fireplace right). and contact a qualified gas service technician. The air shutter NOTE: The logs must be installed correctly to monitor the flame while adjusting the air shutter. adjusts the amount of air that mixes with the gas before it exits the burner holes. It is used to fine-tune the flame for differences in Correct Not Enough Air Too Much Air altitude and vent If the flames are too tall or sooty on If the flames are all blue and Flames should be blue at the configuration. the ends, push up on the lever. short, pull down the lever. base, yellow-orange on the top. N O 3 4 P AGE 15 PI L OT AA VENT PILOT ADJ OFF 6 FF O 5 PI LO T I ON LO H PILOT ADJ ¥ ! 7 8 9 If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the heater and contact your dealer for a remedy. Ensure the heater establishes a draft. If the heater unexpectedly shuts off 5 to 25 minutes after starting, the heater may not be drafting. The cause: negative pressure. Typically, re-starting the heater five minutes after the shutoff will overcome the negative pressure and establish a draft. However, if this does not work, you may wish to open a door or window near the heater. This will allow in enough air in to overcome any negative pressure. Once drafting is initiated, the heater will work properly without having to re-start the heater or allow in outside air. This is due to the heat generated by the pilot. Possible Causes of Negative Pressure: ¥ Exhaust fans (Jenn-Aire type fans in kitchens, bathroom fans) ¥ Vent termination located near a down draft or against prevailing winds ¥ Internal home pressure characteristics (multiple fireplaces, etc...) Turn the flame adjust knob to its highest position - the flames should be approximately 10" tall. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy. Give this manual to the home owner and fully explain the operation of this heater. P AGE 16 OPERATING YOUR HEATER Before You Begin ! Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 2 & 3). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below ON/OFF Switch The on/off switch is located on the right side of the control cover. ON OF The Pilot Flame can be found below the back log on the left side. F Swing the control cover to the right to access the gas control valve, igniter, and blower control. OFF PILOT IGNITER I LO FF O H HI BLOWER O N VENT Gas Control Valve LO P I L OT PILOT ADJ Gas Control Knob Blower Knob Flame Adjust Knob Pilot Igniter Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room. On/Off Switch This control is used to turn the heater on and off. Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an electrical charge to the pilot assembly. This creates a blue spark directly next to the pilot, igniting the pilot flame. Gas Control Knob This knob is used to control gas to the heater and for starting the pilot. There are three positions, ON, OFF, & PILOT. The pointer directly below the knob indicates the position this knob is in. Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The pointer to the upper right of the knob points to the position this knob is in. ? If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off Switch "OFF" will keep the heater off always. OPERATING YOUR HEATER (CONTINUED) P AGE 17 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information. To start the pilot follow the directions below: NOTE: IF YOU'RE TRYING TO RE-LIGHT THE PILOT BECAUSE SERVICE WAS PERFORMED ON THE UNIT (I.E. GAS LINE REMOVED THEN RE-INSTALLED OR BECAUSE TANK RAN OUT OF GAS), FOLLOW THE INSTRUCTIONS FOR REMOVING THE DOOR ON PAGE 14 THEN BLEED THE GAS LINE. B T LO ON A 5 minutes OFF PI PILOT ADJ N Do not press knob in for more than 15 seconds if pilot does not light. Call Your Dealer For Service PILOT IGNITER O C AA A AA AA A FF O P I L OT N PILOT ADJ 30 seconds FF P I L OT PILOT ADJ ? PI T LO N O E PILOT ADJ ON FF O P I L OT D OFF O A A AAA A AAA O A Push the gas control knob in slightly and turn it to the "OFF" position. The knob will not turn from "ON" to "OFF" unless the knob is depressed slightly. B Wait five minutes to let any gas that may have accumulated inside the firebox escape. If you smell gas, follow the directions on the cover "IF YOU SMELL GAS". C Turn the gas control knob to the "PILOT" position and press the knob in, this will allow gas to flow to the pilot light. Press the red button on the pilot igniter repeatedly until you see the pilot light. KEEP THE GAS CONTROL KNOB DEPRESSED FOR 30 SECONDS ONCE IT IS LIT. NOTE: IF THE PILOT DOES NOT LIGHT AFTER 15 SECONDS, RELEASE THE KNOB AND CALL YOUR DEALER FOR SERVICE. D Release the gas control knob. If the pilot goes out, repeat step C. If the pilot refuses to stay lit, call your dealer for service. E Turn the gas control knob counter-clockwise to "ON". The pilot is now lit and the stove can be turned on and off. PILOT ADJ P AGE 18 OPERATING YOUR HEATER (CONTINUED) Starting the Heater for the First Time ¥ Painted Stoves require the paint to be cured. Start the heater and burn on low for 20 minutes. Turn off and let cool. Repeat twice to fully cure the paint. + Fumes and smoke from the paint curing and oil burning off the steel may occur the first time you start your heater. This is normal. We recommend you open windows to vent the room. + Condensation may appear on the glass each time you start the heater - this is normal. + Blue Flames will occur on the heater when it first comes on. After fifteen minutes the flames will turn a more realistic yellow and orange color. ? Certain installations use a remote "wall switch" to turn the heater on and off. If this is the case, leave the ON/OFF switch "ON". Turning the Heater On and Off After the pilot has been started... See the instructions included with the remote for details on operation. ON OF Use this switch to turn the main burner on and off manually. ! ? For systems with thermostats, use this switch to control the temperature (right is hotter, left cooler). Some systems require the on/off switch to be on. F See the instructions included with the remote for changing the battery. Do not place any combustible items on top of or directly in front of the heater, even temporarily. The optional thermostat may start the heater causing a combustible item to ignite. If the heater turns on and off frequently while using the thermostat, you may want to adjust the flame height down until it produces just enough heat needed. Adjusting the Flame Height Flame Height Adjustment Knob Index Mark VENT + Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve. H LO I N O FF O PI L OT PILOT ADJ Turn clockwise to adjust the flame higher, counter-clockwise to lower. LO VENT I H OPERATING YOUR HEATER (CONTINUED) P AGE 19 Adjusting the Blower Speed + The blower helps transfer the heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. Blower Knob OFF HI LO BLOWER PILOT IGNITER Turn the knob all the way counter-clockwise to turn the blower off. One click clockwise turns the blower to high speed. Turning the knob clockwise from the high position decreases the speed of the blower. Normal Operating Sounds Blower This heater uses a blower to push heated air into the room. You will hear the sound of air movement that increases as the speed is increased. Pilot Flame The pilot flame, which remains on, makes a very slight "whisper" sound. Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down. The appliance may creak with change of temperature. Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off. P AGE 20 MAINTAINING YOUR HEATER Maintaining Your Stove's Appearance ! The optional brass door may be cleaned with a non-abrasive polish (such as Flitz¨). The brass trim is anodized and should not be polished. Yearly Service Procedure ! 1 2 3 4 Failure to inspect and maintain the heater may lead to improper combustion and a potentially dangerous situation. We recommend the following procedures be done by a qualified technician. Check the pilot flame. It should engulf approximately 3/8" of the top of the thermocouple (see illustration below). If it does not, contact your dealer for service. Shut off gas to the heater by turning the gas control knob to "OFF" (see step A under "Starting the Pilot" on page 17). Let the heater cool for 15 minutes. Remove the door (see step 1 on page 14). Remove the logs, twigs and coals (see page 14 - NOTE: the logs are fragile). If any log is cracked or deteriorated, replace it when re-installing. Check the logs for sooting. A small amount of soot along the bottom of the logs is normal. If excessive sooting is found, the heater will require adjustment. Contact your dealer. Clean the burner pan (especially in the burner holes and slots) and inspect the following: ¥ Check for burner pan holes that are cracked, severely warped, or corroded. ¥ Make sure the burner pan assembly fits flat against the floor of the firebox. ¥ Check the firebox and area around the pilot to make sure there is no warping or damage. If any problem is found, discontinue use and contact your dealer for service. Before Disassembly: Check the pilot flame. It should impinge the top 3/8Ó of the thermopile and engulf the thermocouple. Check the walls and ceiling of the firebox for deterioration. Make sure the burner pan seals against the floor of the firebox. Thermopile Pilot Hood 3/8Ó 5 6 7 8 Thermocouple Burner Pan Check the burner holes and slots. Replace the log set. Inspect the door gasket. If it is deteriorated, replace. It may be re-attached to the door using high-temperature gasket cement. If the glass is damaged, replace it. Replace the door. Make sure the gasket forms a seal. Inspect the area behind the control cover. Check the gas control valve and all of the gas lines. If any damage is found, discontinue use and contact your dealer for service. Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top of the firebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. TROUBLESHOOTING Problem: Pilot Will Not Light Possible Cause: P AGE 21 Don't Call for Service Until You: A gas shut off valve is turned off Check all gas shut off valves The valve control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light" Step C The igniter wasn't pressed repeatedly See "Starting the Pilot Light" Step C The pilot light has gone out See "Starting the Pilot Light" The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" The remote control is not working correctly See the remote control instructions The thermostat is disconnected or set too low See "Thermostat Operation" Propane tank is empty (if applicable) Check the propane tank The pilot light has gone out See "Starting the Pilot Light" The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" The remote is too far away from the heater Use the remote closer to the heater The remote control receiver is turned "Off" or "On" See the remote control instructions One of the two remote control batteries is dead See the remote control instructions The pilot light has gone out See "Starting the Pilot Light" The ON/OFF switch is turned to "OFF" Turn the ON/OFF switch to "ON" The thermostat is set too low See "Thermostat Operation" Blower Will Not Distribute Heat The heater is unplugged Plug the heater in. The heater is not up to temperature See "Operating Your Heater" Pilot Goes Out Once A Month Or More The gas supply has been shut off Keep the gas supply turned on Flame (and Pilot) Goes Out 10 to 25 Minutes After Starting The vent is experiencing a cold air blockage or a negative This is a necessary safety feature. First pressure situation exists in the home try restarting the heater. If it works correctly, a cold air blockage occurred and the vent just needed to be heated sufficiently. If this problem is persistent the vent may need to be improved or changes may need to be done to remove the negative pressure inside the home see your dealer for details Flames Are Too Blue The heater has just been started Normal - see "Operating Your Heater" Improper air shutter adjustment Adjust Air Shutter - contact your dealer Flames Are Orange With Dirty Smoke Something may be placed against the heater See "How this Heater Works" Improper air shutter adjustment Adjust Air Shutter - contact your dealer Flames Are Too Short (Under 6") The flame height may be turned too low Turn the flame height to "HI" See "Operating Your Heater" Something may be placed against the heater See "How this Heater Works" The logs are placed incorrectly See "Installing the Logs and Embers" Improper air shutter adjustment Adjust Air Shutter - contact your dealer Main Burners Will Not Start Remote Control Does Not Work Thermostat Does Not Work Thin Layer of Soot Covers the Glass The vent is experiencing a cold air blockage or a negative This is a necessary safety feature that pressure situation exists in the home disables the heater if a down draft occurs. If this problem is persistent the vent may need to be improved or changes may need to be done to remove the negative pressure inside the home - see your dealer for details P AGE 22 TROUBLESHOOTING (CONTINUED) How this Heater Works ! This heater was designed with safety as the primary concern. Many of the components inside this heater are for safety purposes. Therefore, only certified gas service technicians should service this heater. What Turns the Main Burners On and Off This electricity is used to operate the main burners. FF O H LO I O VENT N When heated, the thermopile generates electricity (a very small amount, measured in "Millivolts"). P I L OT PILOT ADJ The main burners are switched on and off using the electricity generated by the thermopile. The ON/OFF switch, remote control, or thermostat control the circuit to the main burner. MAIN BURNER This heater uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame. This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity. The thermopile provides power for the ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile generates the electricity needed to turn the heater on and off, this heater can be operated when the power is out (although the blower will not run). ON OFF What Prevents Gas Buildup + This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox. + The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out, this thermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas to the heater, preventing the pilot from spilling gas into the firebox. FF O LO H I O VENT N Pilot Flame The pilot flame is a time-proven component that eliminates the possibility of gas buildup inside the firebox. Gas Valve This high-technology valve automatically shuts off all gas if it does not receive a signal from the thermocouple. If any component is damged or sensing a malfunction, or if the wiring is damaged, it will shut off all gas. I P L OT PILOT ADJ Thermocouple The thermocouple generates a small amount of electricity. If the pilot flame goes out, the gas valve automatically shuts off all gas. External Shut Off Valve This valve is placed on the gas line to shut off gas to the appliance during maintenance procedures. Ceramic Glass The glass in your heater is the most durable glass available. It has been tested to be extremely resistant to breakage and temperature changes. TROUBLESHOOTING (CONTINUED) P AGE 23 Why Nothing Should Be Placed Against the Heater Your heater has a grill on the sides and top that must not be blocked. The area around the control cover allows air into the firebox. If it is blocked the combustion inside the firebox will not burn normally. This will result in reduced efficiency and the exhaust gases will become dirty. The convection air openings on the side and top are used to draw room air over the hottest parts of the heater and distribute the warmed air into the room. If they are blocked, the heater will not heat as well and may become too hot internally. Wiring Diagram Thermopile Spill Switch Thermodisk Brown Red Red A Gas Control Valve EPU terminal A AA Red White Red Jumper Wire (Manual Operation) Green Piezo Igniter Orange Thermocouple Copper Co-Axial Wire On/Off Switch Chassis Ground Blower Motor Black Green White Black Optional Thermostat Optional Remote Control Black Black White 120 Volt Grounded A.C. Power Supply White Black Blower Thermodisk Blower Rheostat 110 V. Blower Circuit P AGE 24 WARRANTY To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 10850 117th Place N.E., Kirkland, Washington 98033. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows: Years 1 & 2 - COVERAGE: PARTS & LABOR Burner Assembly: Ceramic Glass Accessories Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice Glass (breakage from thermal shock) Legs, Pedestal, Panels, Cast Firebacks, Shell Assembly Firebox Assembly: Ceramic Logs Convection Heat Exchanger Adjustable Air Restrictor, Pressure Relief Mechanisms (direct vents only), Glass Attachment Mechanism Log Set, Coals, Ember Strip (Steel Fiber) Gas Control Assembly Solid Brass Door (see ÒConditions and ExclusionsÓ # 9) Adjustable control valve, millivolt wiring and connectors (located within the metal heater structure), thermopile, thermocouple, pilot hood, orifices, pilot gas line, piezo ignitor Optional Brass Door Gold Plating Gold or Nickel Door, Optional Grill (see ÒConditions and ExclusionsÓ # 9) Electrical Assembly: Re-Installation Allowance In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (preauthorization required) One-Way Freight Allowance One-way freight allowance on pre-authorized repair done at factory is covered. Blower, wiring harness, snap discs, rheostat speed control Exclusions: Paint, Gasketing Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR Burner Assembly: Firebox Assembly: Convection Heat Exchanger Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice Adjustable Air Restrictor, Pressure Relief Mechanisms (direct vents only), Glass Attachment Mechanism One-Way Freight Allowance Optional Brass Door Solid Brass Door (see ÒConditions and ExclusionsÓ # 9) Exclusions: One-way freight allowance on pre-authorized repair done at factory is covered. Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories, ReInstallation Allowance Years 6 & 7 - COVERAGE: PARTS ONLY Burner Assembly: Firebox Assembly: Optional Brass Door Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice Adjustable Air Restrictor, Pressure Relief Mechanisms (direct vents only), Glass Attachment Mechanism Solid Brass Door (see ÒConditions and ExclusionsÓ # 9) Exclusions: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories, Convection Heat Exchanger, Re-Installation Allowance, One-Way Freight Allowance, Labor CONDITIONS & EXCLUSIONS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the OwnerÕs Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause serious damage and will nullify this warranty. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc. This Warranty is void if: a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting installation. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured. Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer. Damage to gold, nickel, or brass surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surface is not covered in this warranty. Damage from the use of cleaners other than denatured alcohol on gold or nickel is not covered in this warranty. Damage from the use of abrasive cleaners on brass is not covered in this warranty. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval. Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year warranty. This warranty is automatically voided if the applianceÕs serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty. No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect. THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE APPLIANCE. ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASERÕS RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN. IF WARRANTY SERVICE IS NEEDED: 1. 2. 3. 4. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number. Travis Industries has the option of either repairing or replacing the defective component. If your dealer is unable to repair your applianceÕs defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the applianceÕs purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership. Check with your dealer in advance for any costs to you, when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can vary from store to store. LISTING INFORMATION The safety label can be found on the rear panel. A copy is shown below. Tested & Listed by Beaverton, OR. USA TM 700 B-VENT Listed Gas-Fired Vented Room Heater Tested to ANSI Z21.11.1-1991, ANSI Z21.11.1a-1993, CAN/CGA 2.1M88, CAN/CGA 2.17M91 By OMNI Environmental Services (Report #028-S-09-5, January 1996) Must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1 in USA, CAN B149 in Canada, and the requirements listed in the accompanying owner's manual. Electrical connections and grounding must be installed in accordance with local codes, if any; if not, follow ANSI/NFPA 70 in USA or CSAC 2.21 in Canada. Controls: Robertshaw Model 7000MVRB-5-LC This room heater is equipped at the factory for use with natural gas, if conversion to propane (LP) fuel is desired, the optional factory conversion kit #98900745 must be used. Input and Orifice Specifications: Maximum Input Rating (BTU/Hr) Minimum Input Rating (BTU/Hr) Front Burner Orifice (DMS) Pressure Specifications: Manifold Pressure HI Setting (in W.C.) Manifold Pressure LO Setting (in W.C.) Minimum Inlet Pressure (in W.C.) L.P. N.G. 38,000 20,000 #49 40,000 23,000 #31 L.P. N.G. 10Ó 2.7Ó 11Ó 3.5Ó 1.0Ó 5.5Ó Blower Electrical Rating: 115 Volts, 1.5 Amps, 60 Hz. Minimum Clearance to Combustibles Unit to Sidewall ....................................................10 " Unit to Backwall .....................................................4 " Unit to Cornerwall..................................................4 " Side Facing to Unit ................................................8 " Top Facing to Unit .................................................8 " Alcove Minimum Width .......................................44 " Alcove Minimum Height ......................................58 " Alcove Maximum Depth ......................................45 " Front of Unit .........................................................36 " Mantle Height Above Unit ................................17.5 " Hearth Extension Front .........................................0 " Hearth Extension Sides.........................................0 " Use only with ÒBÓ vent listed chimney FAN TYPE VENTED CIRCULATOR WARNING: Operation of this heater when not connected to a properly installed and maintained venting system of tampering with the vent safety shutoff system can result in carbon monoxide (CO) poisoning and possible death. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the information in the owner's manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier. Risk of electrical shock. Disconnect power before servicing unit. This room heater needs fresh air for safe operation and must be installed with provisions for adequate combustion and ventilation air. See ownerÕs installation and operating instructions. Manufacture Date: 1997 1998 1999 Jan. Feb. Mar. Apr. May Jun. Jul. Aug. Sep. DO NOT REMOVE THIS LABEL Oct. Nov. Dec. 10850 117th Pl. N.E. Kirkland, WA 98033 MADE IN U.S.A. P AGE 25 P AGE 26 OPTIONAL EQUIPMENT Stove Leg Installation (Brass # 99200500, Cast Black # 99200800, Black Steel # 99200100) Raise the stove 8" (use lumber or other sturdy device). Attach each leg following the instructions below. Attach each leg to the stove by inserting a bolt and washer through the hole or slot in the leg and into the threaded hole on the stove. 9/16" Socket Wrench These rubber-tipped bolts are for leveling the stove. Make sure they contact the floor. Do not adjust with weight on the legs, the rubber tips may tear. Pedestal Installation (Part # 99200109) Use a 9/16" wrench to attach the two pedestal bolts to the bottom of the stove. The lag bolts and washers may be inserted through the holes in the base of the pedestal to anchor the pedestal to the floor (required for mobile homes). Stove 9/16" Socket Wrench AAAA AAAA AAAA AA AA AA The cover plates, screen, insulation, and staples are used for wood stoves - discard these items. Pedestal The dowels insert onto the front and back edge of the pedestal base. Telescoping Leg Installation (Part number 99200120) The telescoping legs are designed to support the front end of inserts on raised hearths. It is adjustable from 4 5/8" to 7 1/2". It can be cut shorter by using a hacksaw (see the illustration below). Upper Leg Lower Leg End Cap AAA A B C D Insert the end cap into the lower leg Thread the upper and lower leg together. Thread the bolt on the top leg into the front corners of the insert. Adjust the lower leg down until it contacts the hearth. If the telescoping leg needs to be less than 4 5/8", unscrew the lower leg and shorten each leg with a hack saw. The upper segment has a threaded rod inside. Do not damage this rod while shortening the upper segment. NOTE: The total length removed will equal the amount cut off of both segments combined. OPTIONAL EQUIPMENT (CONTINUED) P AGE 27 Surround Panel Installation + The surround panels come in the sizes listed below 2 3 HEIGHT WIDTH PART # 8" 10" 12" 28" 30" 32" 40" 44" 48" 99300259 99300260 99300261 The insert must be in place with the gas line and vent attached prior to installing the panels. The rear edge of the insert must be 13" behind the facing of the fireplace for the panels to fit correctly. Run the power cord to either side of the insert several inches in front of the facing. Follow the instructions below for installing the panels and trim. a Remove the button plugs on the side of the insert (2 on each side). Pre-thread these holes by inserting the screws (10-24 self-tapping) and tightening with a 5/16" nutdriver. Line up the holes on the side panels over the holes exposed by removing the button plugs. Attach the side panels with the screws. b Install the top panel so the two joggle clips slide over the tab on top of the side panels.. AA AA AA Tighten the set screws from the back side with a small standard screwdriver Top Trim "L" Bracket c Top Panel Construct the panel trim. Insert one leg of each "L" bracket into the top and side trim piece. Align the trim to form a precise corner, then tighten the two set screws with a small standard screwdriver. Slide the trim over the panels. Attach a piece of included double-back tape to the bottom of each side trim to keep it from flaring at the bottom. Side Panel Button Plugs (pry out with a screwdriver) Double-Back Tape NOTE: Top Trim "L" Bracket Right Side Trim Right Side Trim 5/16" Nutdriver 1 PANEL SIZE Discard the insulation that comes with the surround panels (for wood stoves only). The panels must not form an air-tight seal against the fireplace. P AGE 28 OPTIONAL EQUIPMENT (CONTINUED) Thermostat (Part # 99300650) ! 1 Do not connect 120 VAC to the gas control valve or wiring of this unit. Route the thermostat wire through the rear panel (run it through one of the ventilation holes) and attach to the on/off switch (see the illustration below). b a Route the wire under the burner pan forward, underneath this clip (this prevents it from touching the bottom of the burner pan. c Remove the green jumper wire. Back of on/off switch Open the access door. d Attach the quick connects from the wire to the two posts on the on/off switch (orientation does not matter). Back of on/off switch 2 Pull through all the slack on the wire (you may wish to wrap the wire in electrical tape to prevent damage to the wire). Determine a location for the thermostat that is within range of the 50' length of thermostat wire. It should be centralized in the room and away from the heater. The wire may be routed externally on the wall or behind the wall (preferred). 3 Cut the thermostat wire so there is approximately 6" of slack (NOTE: Do not splice thermostat wires togetherÐthis leads to too much electrical resistance). Follow the directions below to install the thermostat. a Pull the cover off the thermostat 50 60 70 80 90 b 50 60 70 80 90 Run the thermostat wires through the wall (cut off excess wire, leaving 6Ó of slack). Robertshaw d Attach the thermostat to the wall through these two holes. c Expose 1/2Ó of wire and attach to these two posts. e Re-attach the cover removed in step ÒaÓ. Standard Screwdriver OPTIONAL EQUIPMENT (CONTINUED) P AGE 29 Remote Thermostat ! Do not connect 110-120 VAC to the gas control valve or wiring system of this unit. ¥ Follow the instructions included with the remote thermostat for installation. IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE: Included with the remote thermostat is a set of instructions that should be given to the homeowner. Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on. Outside Air Kit ¥ See the instructions included with this kit for installation instructions. P AGE 30 OPTIONAL EQUIPMENT (CONTINUED) Propane Conversion Kit (Part # 98900746) The propane conversion kit should be installed prior to installing the heater (if not, shut off gas and disconnect the heater from the gas line). Items Needed For Assembly ¥ 1/4" Nutdriver ¥ 7/16" and 1/2" Open End Wrench ¥ Phillips Screwdriver ¥ Micro (1/16") Standard Screwdriver ¥ Thread sealant ¥ Leak Testing Equipment ¥ Standard Screwdriver Packing List ¥ LP Orifice (#49 - stamped "49") ¥ Two Replacement Screws ¥ LP Pilot Orifice (.016" dia. - stamped "16LP") ¥ Regulator Gasket ¥ Replacement Regulator ¥ LP Label Installation Instructions 1 Remove the door (see page 14). 2 Reach into the firebox and remove the rear log shelf (see the illustration below). The rear log shelf slides on and off the burner pan assembly Rear Log Log Shelf Position the shelf so the back edges of the shelf and burner pan are flush. Make sure the two tabs slide over the side of the burner pan on both sides. Burner Pan Assembly NOTE: When installed, the log shelf must maintain a parallel 3/8Ó gap to the burner pan. OPTIONAL EQUIPMENT (CONTINUED) 3 P AGE 31 Remove the burner pan from the burner pan box following the instructions below. a Remove the two screws holding the burner box front in place. 1/4" Nutdriver Remove the burner box front. b Rotate the burner pan upwards. c Slide the burner pan to the left until the fixed shutter disengages from the orifice. Place the burner pan aside. Fixed shutter Burner Pan Burner Pan Box Orifice P AGE 32 4 OPTIONAL EQUIPMENT (CONTINUED) Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice (#49 - it has "49" stamped on it) and tighten in place with a 1/2" open end wrench. Replace the spring. Slide the adjustable shutter back in place. a c b Push the adjustable shutter to the left, off the orifice (be careful not to bend the shutter linkage). Slide the adjustable shutter down, away from the orifice. Remove the spring Adjustable Shutter Orifice Shutter Linkage e f The new LP orifice has Ò49Ó stamped on it. Apply thread sealant to the new orifice prior to installation. 49 Use a 1/2Ó open end wrench to unscrew the orifice. 1/2" Wrench d 31 The old NG orifice has Ò31Ó stamped on it. 5 Re-attach the burner pan and burner box front to the burner pan box following the instructions in step 3 in reverse order. 6 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice. The propane conversion kit includes a .016Ó (labeled LP 16) or .011Ó (labeled LP 11) pilot orifice. The .016Ó orifice is preferred because it allows for greater pilot adjustment. Remove the pilot Pull the pilot orifice hood assembly by retainer and pilot orifice unscrewing the two upwards to remove. Orifice Identification: Pilot Orifice Retainer LP (Propane) Orifices L 1 attachment screws. L 1 1 P Pilot Hood Assembly 6 P Pilot Orifice Phillips Screwdriver (preferred) NG (Natural Gas) Orifices 1 8 N 2 1 N (preferred) OPTIONAL EQUIPMENT (CONTINUED) I LO H These screws hold the regulator in place. NOTE: use the new screws included with the regulator. VENT NOTE: These holes strip easily. Use a hand screwdriver and tighten each screw evenly. Align the regulator gasket so it is flat and the two tabs fit through the two holes on the gasket. I H LO 8 9 Replace the pilot assembly (follow the instructions in step 6 in reverse order). Make sure the pilot assembly gasket is placed correctly. Replace the rear log shelf (see step 2). Install the logs and embers. Replace the door. Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. VENT 7 P AGE 33 O N Phillips Screwdriver FF O Regulator Gasket NOTE: use the new gasket included with the regulator. P I L OT PILOT ADJ 10 LP (propane) regulators have a 11.0 2.8 stamped here. Place the included propane label over the natural gas label on top of the gas control valve. THIS CONTROL HAS BEEN CONVERTED TO LP Make the gas line connection, start the heater and thoroughly leak-test all gas connections and the regulator. Check the pilot. Adjust if necessary. To adjust the pilot flame, remove the cover screw (and gasket) and turn the needle valve. Clockwise lowers the flame while counter-clockwise raises it. O N The pilot flame should impinge the top 3/8Ó of the thermopile. If it does not, you may need to turn the pilot up. Thermopile Pilot Hood FF O PI L OT 11 PILOT ADJ A Needle Valve Micro (1/16Ó) Standard Screwdriver Cover Screw Gasket Cover Screw The cover screw and gasket must be replaced to prevent gas from leaking 3/8Ó Thermocouple Standard Screwdriver P AGE 34 INDEX 151002 B Vent (insert) ....................................................13 Operating the Heater............................................16 B vent (stove) .....................................................8 Paint Curing .......................................................18 Blower Speed .....................................................19 Pedestal (installation) ...........................................26 BTU Input ..........................................................5 Pilot (starting) .....................................................17 Cap (vent termination - insert) ................................13 Propane Conversion Instructions ............................31 Cap (vent termination - stove) ................................8 Propane Line Install (gas line install - insert) .............12 Clearances (insert) ..............................................11 Propane Line Install (gas line install - stove)..............7 Clearances (stove) ..............................................6 Propane Verses Natural Gas Heater .......................2 Controls.............................................................16 Purging Gas Line ................................................14 Dimensions ........................................................5 Remote Control (installation)..................................29 Door (installation & removal)..................................14 Remote Control (operation) ...................................18 Emissions ..........................................................5 Running Your Heater ...........................................18 Fan Speed .........................................................19 Safety Label .......................................................25 Firebox (inspection) .............................................20 Safety Precautions ..............................................2 Fireplace Sizing ..................................................11 Sounds (normal operating sounds)..........................19 Flame Height......................................................18 Starting The Pilot.................................................17 Floor Protection (insert) ........................................11 Starting the Heater for the First Time .......................18 Floor Protection (stove) ........................................7 Stove Clearances ................................................6 Fuel..................................................................5 Surround Panels (installation) ................................27 Gas Inlet Location (insert) .....................................12 Table of Contents ................................................4 Gas Inlet Location (stove) .....................................7 Thermostat (installation)........................................28 Gas Leak......................................See Inst. on Cover Thermostat (operation) .........................................18 Gas Line Install (insert).........................................12 Troubleshooting Table..........................................21 Gas Line Install (stove) .........................................7 Turning the Heater On and Off ...............................18 Gas Pressure (insert) ...........................................12 Vent Requirements (insert)....................................13 Gas Pressure (stove) ...........................................7 Vent Requirements (stove) ....................................8 Gas Smell.....................................See Inst. on Cover Vent termination (insert)........................................13 Glass, Glass Gasket ............................................20 Vent termination (stove)........................................8 Heater Placement (insert) .....................................11 Warranty............................................................24 Heater Placement (stove)......................................7 Weight ..............................................................5 Heating Specifications ..........................................5 What Prevents Gas Buildup...................................22 How this Heater Works .........................................22 What Turns the Main Burners On and Off .................22 Leaking Gas..................................See Inst. on Cover Why Nothing Should Be Placed Against the Heater ....22 Listing Information ...............................................25 Wiring Diagram ...................................................23 Logs and Ember Strip (installation, removal ..............14 Natural Gas Verses Propane Heater .......................2 On/Off Operation.................................................18 Operating Sounds ...............................................19
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