Balluff BISC6XX BIS C-6XX Module User Manual C60 2 019 818217 0806 e p65
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C60_2-019_818217_0806-e.p65 Manual Electronic Identification Systems BIS Processor BIS C-60_2 Profibus DP Deutsch – bitte wenden! No. 818 217 D/E • Edition 0806 Subject to modification. Replaces edition 0608. Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a.d.F. Germany Phone +49 7158 173-0 Fax +49 7158 5010 balluff@balluff.de www.balluff.com C60_2-019_818217_0806-e.p65 Contents Safety Considerations ................................................................................................................. 4 Introduction, BIS C Identification Systems .............................................................................. 5-7 BIS C-60_2 Processor, Basic knowledge for application ........................................................ 8/9 BUS interface PROFIBUS-DP .............................................................................................. 10-12 Compatibility with BIS C-6_2 processor .................................................................................. 13 Function Description: Communication with the processor ................................................. 14 Input and Output Buffers ............................................................ 15/16 Output Buffer, configuration and explanation ............................. 17-20 Input Buffer, configuration and explanation ................................ 21-24 Parametering the BIS C-60_2 processor ................................... 25-28 Processing data carriers ............................................................ 29-35 Examples for protocol sequence .............................................. 36-53 Read/Write Times ............................................................................................................... 54/55 LED Display ............................................................................................................................. 56 BIS C-6002 BIS C-6022 Mounting Head / Processor ..............................................................................57 .................. 75 Opening the Processor .....................................................................................58 .................. 76 Installing the connection cables / Mounting the PG connection .............. 59/60 Interface information / Wiring Diagrams ..................................................... 61-68 ............. 77-80 Changing the EEPROM .....................................................................................69 .................. 81 Technical Data ............................................................................................. 70-72 ............. 82/83 Ordering Information: Ordering Code / Accessory .................................... 73/74 .................. 84 Appendix, ASCII Table ............................................................................................................. 85 english Safety Considerations Approved Operation Series BIS C-60_2 processors along with the other BIS C system components comprise an identification system and may only be used for this purpose in an industrial environment in conformity with Class A of the EMC Law. Installation and Operation Installation and operation should be carried out by trained personnel only. Unauthorized work and improper use will void the warranty and liability. When installing the processor, follow the chapters containing the wiring diagrams closely. Special care is required when connecting the processor to external controllers, in particular with respect to selection and polarity of the signals and power supply. Only approved power supplies may be used for powering the processor. See chapter 'Technical Data' for details. Use and Checking Prevailing safety regulations must be adhered to when using the identification system. In particular, steps must be taken to ensure that a failure of or defect in the identification system does not result in hazards to persons or equipment. This includes maintaining the specified ambient conditions and regular testing for functionality of the identification system including all its associated components. Fault Conditions Should there ever be indications that the identification system is not working properly, it should be taken out of commission and secured from unauthorized use. Scope This manual applies to processors in the series BIS C-6002-019-...-03-... and BIS C-6022-019-050-03-.... english C60_2-019_818217_0806-e.p65 Introduction BIS C Identification Systems This manual is designed to assist the user in setting up the control program and installing and starting up the components of the BIS C Identification System, and to assure rapid, troublefree operation. Principles The BIS C Identification Systems belongs in the category of non-contact systems for reading and writing. This dual function permits applications for not only transporting information in fixed-programmed Data carriers, but also for gathering and passing along up-to-date information as well. ☞ If 2 read/write heads are connected to a BIS C-60_2 processor, both heads can be operated independently of each other. This means for example that you can read a Data carrier from one head while writing to another Data carrier at the other head. Some of the notable areas of application include Applications – for controlling material flow in production processes (e.g. in model-specific processes), for workpiece conveying in transfer lines, in data gathering for quality assurance, for gathering safety-related data, – in tool coding and monitoring; – in equipment organization; – in storage systems for monitoring inventory movement; – in transporting and conveying systems; – in waste management for quantity-based fee assessment. english Introduction BIS C Identification Systems System Components The main components of the BIS C Identification Systems are: – Processor, – Read/Write Heads and – Data carriers Configuration with BIS C-6002 processor PROFIBUS-DP Processor BIS C-6002 Processor BIS C-6002 with adapter with adapter BIS C-670 BIS C-650 Processor BIS C-6002 with read/ write head Schematic representation of an Identification System (example) english Read/write head 2) BIS C-65_ BIS C-35_ Read/write heads 1) BIS C-3_ _ Data carriers BIS C-1_ _-... ) BIS C-3_ _ series, except BIS C-350 and -352 ) only BIS C-350 or -352 BIS C-3_ _ C60_2-019_818217_0806-e.p65 Introduction BIS C Identification Systems PROFIBUS-DP Configuration with BIS C-6022 processor Processor BIS C-6022 Processor BIS C-6022 version -050 BIS C-3_ _ version -050 1) BIS C-3_ _ Read/write heads BIS C-3_ _ BIS C-3_ _ Data carriers BIS C-1_ _-... Schematic representation of an identification system (example) ) BIS C-3_ _ series, except BIS C-350 and -352 english BIS C-60_2 Processor Basic knowledge for application Selecting System Components The BIS C-6002 processor has a plastic housing. Depending on the version, connections are made either through a terminal strip, with the cable secured using a PG fitting, or via round connectors. A single read/write head from BIS C-65_ series can be directly mounted to the processor, which creates a compact unit. If the BIS C-650 adapter is attached instead of the BIS C-65_ read/write head, two read/write heads may be cable connected. If the BIS C-670 adapter is attached, one read/write head may be cable connected. The BIS C-6022 processor has a metal housing. Connection is made through round connectors. Two read/write heads can be cable connected to the BIS C-6022 processor. Series BIS C-60_2 processors have in addition a digital input. The input has various functions depending on the configuration (see Parametering). Whether the compact version of the processor with integrated read/write head makes sense or whether the external solution is preferred depends primarily on the spatial arrangement of the components. There are no functional limitations. All read/write heads are suitable for both static and dynamic reading. Distance and relative velocity are based on which Data carrier is selected. Additional information on the read/write heads in series BIS C-65_ and series BIS C-3_ _ including all the possible Data carrier/read-write head combinations can be found in the manuals for the respective read/write heads. The system components are electrically supplied by the processor. The Data carrier represents an free-standing unit and needs no line-carried power. It receives its energy from the read/write head. The latter constantly sends out a carrier signal which supplies the code head as soon as the required distance between the two is reached. The read/write operation takes place during this phase. Reading and writing may be dynamic or static. english C60_2-019_818217_0806-e.p65 BIS C-60_2 Processor Basic knowledge for application Control Function The processor writes data from the host system to the Data carrier or reads data from the tag through the read/write head and prepares it for the host system. Host systems may include: – a host computer (e.g. industrial PC) or – a programmable logic controller (PLC) Data checking When sending data between the read/write head and the Data carrier a procedure is required for recognizing whether the data were correctly read or written. The processor is supplied with standard Balluff procedure of double reading and comparing. In addition to this procedure a second alternative is available: CRC_16 data checking. Here a test code is written to the Data carrier, allowing data to be checked for validity at any time or location. Advantages of CRC_16 Data checking even during the non-active phase (CT outside read/write head zone). Shorter read times since each page is read only once. Advantages of double reading No bytes on the data carrier need to be reserved for storing a check code. Shorter write times since no CRC needs to be written. Since both variations have their advantages depending on the application, the user is free to select which method of data checking he wishes to use (see Parametering on 26). ☞ It is not permitted to operate the system using both check procedures! english 10 BUS interface PROFIBUS-DP PROFIBUS-DP Communication between the BIS C-60_2 processor and the host system is via PROFIBUS-DP. The PROFIBUS-DP system consists of the components: – the bus master and – the bus modules/slaves (here the BIS C-60_2 processor). ☞ Important hints for use with PLC: In some control systems the PROFIBUS-DP data area is not synchronously transmitted with the updating of the input/output content. If more than 2 bytes of data are sent, a mechanism must be used which guarantees that the data in the PLC and the data in the BIS C are always identical! 1st alternative: Synchronous data transmission as a setting on the Master In this method the bus Master ensures that all the data necessary for the respective Slave are always sent contiguously. There is usually a special software function in the PLC which likewise controls access between the PLC and bus Master so that data are always sent contiguously. 2nd alternative: Set 2nd bit header Data exchange between PLC and BIS is controlled by the so-called bit header. This is always the first byte of the respective read/write head in the data buffer. This bit header exists both in the input range (data from BIS to the PLC) and in the output range (data from the PLC to the BIS). lIf this bit header is also sent as the last byte, a comparison of these two bytes can be used to guarantee the consistency of the transmitted data. In this method the PLC cycle is unaffected nor is the bus access time changed. All that is required is that a byte in the data buffer be used for the 2nd bit header instead of for user data. This 2nd alternative is the Balluff recommended setting (factory default). 10 english C60_2-019_818217_0806-e.p65 11 BUS interface PROFIBUS-DP Unit's Master Data For the correct parametering of the bus master as per type, a diskette, containing the unit’s master data in the form of a GSD file is included with the BIS C-60_2 processor. Station Address The Processor BIS C-60_2 is delivered with the station address 126. This has to be set individually before using in a bus system. See information on 12. Input/Output Buffer An input buffer and an output buffer are used for the data exchange with the control system. The size of these buffers has to be configured via the master. ☞ Parametering Bytes User-Parameter Bytes ☞ The possible settings are entered in the GSD file (and Type file). A minimum of 4 and a maximum of 128 bytes can be accommodated. However, it must be an even number. Besides, in the case of the BIS C-60_2 processor, there are 6 further bytes (User-Parameter Bytes) which have to be set while parametering. The significance of the 6 bytes for parametering is described starting from 25. The preset is stored in the GSD file. 11 english 12 BUS interface PROFIBUS-DP Station Address setting The station address under which the unit is accessed on the bus can be assigned through the slide switch S1. Each address shall be assigned only once. The slide switch S1 is binary coded. The setting of the station address is carried out according to the scheme shown in the table. Switch position: no = left, yes = right. The address 85 is set in the following figure. Slide switch S1 Station Address ➪ 26 25 24 23 22 21 20 no no no no no no yes no no no no no yes no no no no no no yes yes no yes not allowed no no no no yes no no no no no no yes no yes yes no yes no yes no yes 123 yes yes yes yes no yes yes 124 yes yes yes yes yes no no 125 yes yes yes yes yes no yes 126 yes yes yes yes yes yes no ... 85 ... Slide switch S1 (with cover removed) 127 To open the cover of the processor, see 12 english 58 for BIS C-6002 or not allowed 76 for BIS C-6022. C60_2-019_818217_0806-e.p65 13 Compatibility with BIS C-6_2 processor Setting compatibility ☞ Slide switch S1 is used to set compatibility with the BIS C-602 and BIS C-622 processors. If the BIS C-60_2 processor is set to be compatible with the BIS C-602 or BIS C-622, all settings for data exchange must be made as described in the sections on parametering, function description, protocol sequence and LED display in the user’s manual for the BIS C-6_2 processor! This user’s manual can be mailed on request, or you may download it from the Internet at www.balluff.de. ➪ Slide switch S1 no yes compatible with yes BIS C-6_2 no BIS C-60_2 Key: no = switch left yes = switch right In the illustration compatibility with the BIS C-6_2 is not set. To open the cover of the BIS C-6002 processor, see and for BIS C-6022 see 76. 58, Slide switch S1 (with cover removed) english 14 Function Description Communication with the processor Basic Procedure Communication between the host system and the processor takes place using a fixed protocol sequence. Data integrity from the control to the processor and vice-versa is indicated by a control bit. This bit is used to implement a handshake between the control and the processor. Following is a simplified representation of the sequence of a job sent from the control to the processor: 1. The control sends a command designator to the processor together with the associated command parameters and sets a bit (AV bit). This bit indicates to the processor that the transmitted data are valid and that the job is now beginning. 2. The processor takes the job and sets a bit (AA bit), which indicates this to the control. 3. If an additional exchange of data between the control and the processor is required to carry out the job, each uses a bit (TI bit and TO bit) to indicate that the control / processor is now ready for additional data exchange or has accepted the received data. 4. Once the processor has carried out the job correctly, it sets a bit (AE bit). 5. Once the control has accepted all the important data, it indicates this to the processor by resetting the bit that was set at the beginning (AV bit). 6. The processor now in turn sets all the control bits that were set during the sequence (AA bit, AE bit) and is ready for the next job. Please see also 29...35 and the examples on 36...53. 14 english 13 C60_2-019_818217_0806-e.p65 15 Function Description Input and Output Buffers Input and Output Buffers In order to transmit commands and data between the BIS C-60_2 and the host system, the latter must prepare two fields. These two fields are: – the output buffer for the control commands which are sent to the BIS Identification System and for the data to be written. – the input buffer for the data to be read and for the designators and error codes which come from the BIS Identification System. The possible setting values are stored in the GSD file. The buffer size can be selected between 4 and 128 bytes in steps of 2 bytes. This must be given by the master during parametering. The total buffer size is divided into 2 ranges: Buffer range 1 for Read/Write Head 1; size is specified in paramter byte 6. Buffer range 2 for Read/Write Head 2; size = total buffer size – buffer size of Read/Write Head 1. See 16 for example. ☞ Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages If a buffer size of less than 6 bytes (8 bytes with double bit header) is set for a read/write head, a read/write request can be carried out without specifying the start address and the number of bytes. Automatic reading for Codetag-Present (see 30) remains active. This permits fast reading of small data quantities without placing an unnecessary load on the bus. Buffer size – 1 = number of bytes read without double bit header; Buffer size – 2 = number of bytes read with double bit header. 15 english 16 Function Description Input and Output Buffers Input and Output Buffers (continued) Example: The 82 bytes for the total buffer need to be distributed. An input/output buffer of 46 bytes is assigned to Read/Write Head 1. This results in an input/output buffer of 36 bytes for Read/Write Head 2. Procedure: The buffer size for Read/Write Head 1 is set to 46 bytes. This means using the parameter byte 6 to enter Hex value 2E (corresponds to 46 decimal), which corresponds to binary 00101110. PLC Organisation: The buffer range starts at input byte IB 32 and output byte OB 32. Result: Read/Write Head 1: (R/W 1) Read/Write Head 2: (R/W 2) ☞ Subaddress 00 Input buffer Output buffer IB 32 and OB 32 IB 32 to IB 77 OB 32 to OB 77 Subaddress 00 Input buffer Output buffer IB 78 and OB 78 IB 78 to IB 113 OB 78 to OB 113 Note that these buffers can be in two different sequences depending on the type of control. The following description is based on sequence 1! Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages 16 english IB 0 / OB 0 PLC buffer Buffer for R/W 1 Buffer for R/W 2 Sequence 1 Sequence 2 Subaddress 00 01 02 03 04 05 06 07 Subaddress 01 00 03 02 05 04 07 06 C60_2-019_818217_0806-e.p65 17 Function Description Output buffer, configuration and explanation Configuration of the output buffer for one (1) read/write head The last byte can be arranged as a 2nd bit header through parametering (default). Bit No. Subaddress 00Hex = Bit Header HD GR 01Hex CT Command Designator TI or 02Hex Start Address (Low Byte) or Program No. or Data 03Hex Start Address (High Byte) or Data 04Hex No. of Bytes (Low Byte) or Data 05Hex No. of Bytes (High Byte) or Data 06Hex Data or Data ... Bit Name Data Last Byte Description of Output Buffer AV Data Subaddress 2nd Bit Header (as above) Bit Meaning Name CT 00 Hex Bit Header Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages Function Description Data carrier type Select Data carrier type: for Data carrier type: 32 Byte block size BIS C-1_ _-02, -03, -04, -05 64 Byte block size BIS C-1_ _-10, -11, -30 TI Toggle-Bit In HD Head select Shows during a read action that the controller is ready for additional data. for Head 1 for Head 2 Select Head 1.1 Select Head 2.1 Select Head 1.2 Select Head 2.2 (only in conjunction with Adapter 655) (continued next ) english 18 Function Description Output buffer, configuration and explanation Description of Output Buffer (continued) SubBit Meaning address Name GR Ground state 00Hex Bit Header AV Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages 18 english Command Function Description Causes the BIS system to go to the ground state for the respective read/write head. Any pending command is cancelled. Signals the identification system that a command for the respective read/write head is present. Subaddress Meaning 01Hex Command designator No command present 00Hex Read Data carrier 01Hex Write to Data carrier 02Hex Store program in the EEPROM for the Mixed Data Access 06HEX function Store the start address for the Auto-Read function in the 07 HEX EEPROM Copying from Head 1 to Head 2 11 HEX Initialize the CRC_16 data check 12 HEX Read for Mixed Data Access function 21HEX (corresponding to the program stored in the EEPROM) Write for Mixed Data Access function 22HEX (corresponding to the program stored in the EEPROM) Data for writing to the Data carrier Program data for writing to the EEPROM. or or (continued next ) Function Description 17 C60_2-019_818217_0806-e.p65 19 Function Description Output buffer, configuration and explanation Description of Output Buffer (continued) Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages Subaddress Meaning Function Description 02 Hex Start address (Low Byte) or Start address (Low Byte) or Program No. or Program No. or or Data Program data Address at which reading from or writing to the Data carrier begins. (The Low Byte includes the address range from 0 to 255). Address for the Auto-Read function, starting at which the code tag is to be read. The value is stored in the EEPROM. (The Low Byte covers the address range from 0 to 255). Number of the program to be stored in the EEPROM in conjunction with command ID 06Hex for Mixed Data Access function (values between 01Hex and 0AHex are allowed!). Number of the program stored in the EEPROM for read or write operations in conjunction with command ID 21Hex or 22 Hex for the Mixed Data Access function. for writing to the Data carrier for writing to the EEPROM. 03 Hex Byte or Start address (High Byte) Start address (High Byte) or or Data Program data Address for reading from or writing to the Data carrier (the High is additionally used for the address range from 256 to 8,191). Address for the Auto-Read function, starting at which the code tag is to be read. The value is stored in the EEPROM (the High Byte is also required for the address range from 256 to 8,191). for writing to the Data carrier for writing to the EEPROM. (continued next ) english 20 Function Description Output buffer, configuration and explanation Description of Output Buffer (continued) Subaddress Meaning Function Description 04Hex No. of bytes (Low Byte) Data Program data Number of bytes to read or write beginning with the start address (the Low Byte includes from 1 to 256 bytes). for writing to the Data carrier for writing to the EEPROM. No. of bytes (High Byte) or or 05Hex or Data Number of bytes to read or write beginning with the start address (the High Byte is additionally used for the range between 257 and 8,192 bytes). for writing to the Data carrier or Program data for writing to the EEPROM. 06Hex or Data Program data for writing to the Data carrier for writing to the EEPROM. ... Data Program data for writing to the Data carrier for writing to the EEPROM. or: Last byte Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages 20 english or or 2nd Bit header The data are valid if the 1st and 2nd bit header are identical. Data for writing to the Data carrier Program data for writing to the EEPROM. 19 C60_2-019_818217_0806-e.p65 21 Function Description Input buffer, configuration and explanation Configuration of the input buffer for one (1) read/write head The last byte can be arranged as a 2nd bit header through parametering (default). Bit No. HF TO IN/KN AF AE AA CP Subaddress 00Hex = Bit Header BB Error Code 01Hex 02Hex Data 03Hex Data 04Hex Data 05Hex Data 06Hex Data ... Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages Bit Name Data Data 2nd Bit Header (as above) Last byte Description of Input Buffer or Subaddress Bit Meaning Name 00Hex BB Bit Header HF TO or Data Function Description Ready The BIS Identification System is in the Ready state. Head Error Cable break from read/write head or no read/write head connected. Toggle-Bit Out for read: BIS has new/additional data ready. for write: BIS is ready to accept new/additional data. (continued on next ) english 22 Function Description Input buffer, configuration and explanation Description of Input Buffer (continued) Subaddress Bit Meaning Name Function Description 00Hex (continued) Bit Header IN/KN Use the same bit in the bit header. Either IN or KN may be displayed. Therefore select either Parameter 4th byte, bit 7 = 1 or Parameter 4th byte, bit 6 = 1. (see 27) IN Input If the parameter is 4th byte, bit 7 = 1 and 4th byte, bit 6 = 0, this bit indicates the status of the input. KN Head No. If the parameter is 4th byte, bit 6 = 1 and 4th byte, bit 7 = 0, this bit indicates the selected head. AF Command Error The command was incorrectly processed or aborted. AE Command end The command was finished without error. AA Command start The command was recognized and started. CP Codetag Present Data carrier present within the active zone of the read/write head. In addition to the CP bit, the output signal CT-Present is available. This allows you to process the presence of a Data carrier directly as a hardware signal. Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages 22 english Subaddress Meaning 01Hex Error code Function Description Error number is entered if command was incorrectly processed or aborted. Only valid with AF bit! No error. 00Hex Reading or writing not possible because no Data carrier is present 01Hex in the active zone of a read/write head. (continued on next ) 21 C60_2-019_818217_0806-e.p65 23 Function Description Input buffer, configuration and explanation Description of Input Buffer (continued) Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages Subaddress Meaning 01 Hex Error code (continued) Read error. 02Hex Data carrier was removed from the active zone of the read/write 03Hex head while it was being read. Write error. 04Hex Data carrier was removed from the active zone of the read/write 05Hex head while it was being written. AV bit is set but the command designator is missing or invalid. 07Hex or Number of bytes is 00Hex . Cable break to select read/write head, or head not connected. 09Hex 0CHex The EEPROM cannot be read/programmed. 0DHex Faulty communication with the Data carrier. Note: Verify installation criteria or distance between data carrier and read/write head. The CRC of the read data does not coincide with the CRC of 0EHex the Data carrier. Contents of the 1st and 2nd bit header (1st and last bytes) of 0FHex the output buffers are not identical (2nd bit header must be served). 11Hex Invoking a function that is not possible, since the processor is in “compatible with BIS C-6_2” mode. 12Hex Copying is not possible, since a command is already started on Head 2. Data Data which was read from the Data carrier. or: Function Description (continued on next ) english 24 Function Description Input buffer, configuration and explanation Description of Input Buffer (continued) Subaddress Meaning Function Description 02Hex Data Data which was read from the Data carrier. ... Data Data which was read from the Data carrier. 2nd Bit header The data are valid if the 1st and 2nd bit headers are in agreement. Data which was read from the Data carrier. Last byte or Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages 24 english Data 23 C60_2-019_818217_0806-e.p65 25 Function Description Parametering the BIS C-60_2 processor Parameters, Overview Please note the basic procedure on 14 and 29...35 and the examples on 36...53. pages There are 6 user parameter bytes stored on the Profibus master that can be used to activate and deactivate various functions. Setting is done directly by linking a device to the Profibus master. The parameter default settings are stored in the GSD file. – CRC_16 data check: If this function is activated, the correctness of the read or written data is ensured by a CRC_16 data check (see 9). – Simultaneous data transmission for both read/write heads: With simultaneous data transmission shorter read/write times can be achieved depending on the amount of data to be read/written and the type of controller. – Dynamic operation on read/write head 1 or 2: If dynamic operation is parametered, a read/write job can be sent even though there is no Data carrier in the active zone of the head. As soon as a Data carrier passes by the head, the command is immediately carried out. – "Auto-Read” for read/write head 1 or 2: If this function is activated, the processor reads out the first (max. 31) bytes from the Data carrier starting at a defined start address as soon as the tag enters the active zone of the read/write head. The start address must first have been stored in the processor’s EEPROM with the command ID 07Hex. – 2nd bit header at end of in- and output buffer: The 2nd bit header (factory setting) prevents data from being accepted by the bus as long as it is not fully updated. – Display state of the digital input in the bit header of the input buffer: If this function is activated, the IN-bit displays the state of the digital input of the processor: IN = 0 → digital input low; IN = 1 → digital input high – Reset BIS C-60_2 processor through the digital input: If this function is activated, the processor is reset when the digital input is set to high. 25 english 26 Function Description Parametering, Parametering Bytes Parametering Bytes User-Parameter Bytes For parametering all 6 bytes must always be transferred in Hex. Only the bits mentioned may be changed. No guaranty will be given for the proper functioning of the BIS C-60_2 if any of the other bits are changed. The default values (factory setting) for the 6 bytes are: 1st byte 00 Binary 00000000 Hex These are used for configuration: bit 5 2nd byte 80 10000000 bit 4 bit 5 3rd byte 00 00000000 4th byte 82 10000010 bit 6 bit 7 bit 2 bit 8 5th byte 00 00000000 6th byte 02 00000010 bit 4 bit 5 bit 8 bit 1...8 Having the following The bits which serve for parametering have the following functions: functions: 1st byte, bit 5 Activate CRC_16 data checking Bit state: 0 = no 1 = yes ☞ 26 english 2nd byte, bit 5 Dynamic mode on read/write head 1 (for effects on read/write times, see 2nd byte, bit 4 Activate Auto-Read function starting at specified address after CTPresent for Head 1 (the number of bytes read depends on the selected buffer size minus bit headers for Head 1) 4th byte, bit 8 Arrange a 2nd bit header at the end of the input and output buffers 54/55) If this function is selected, then the minimum size of both buffers is 4 words (8 bytes) each. Please note the basic procedure on 14 and 29...35 and the examples on pages 36...53. C60_2-019_818217_0806-e.p65 27 Function Description Parametering, Parametering Bytes Parametering Bytes User-Parameter Bytes (continued) 4th byte, bit 7 0 = no 1 = yes Display state of the digital input in the bit header of the input buffers: Input is Low: "IN" in the bit header of the input buffers = 0. Input is High: "IN" in the bit header of the input buffers = 1. Important: „KN“ and „IN“ use the same bit in the bit header. If the BIS C-655 adapter is connected for 2 x 2 heads, you must select 0 = no. 4th byte, bit 6 0 = no 1 = yes Select read/write adapter 2 Head/4 Head connection Select this setting if no more than 2 read/write heads can be connected. Standard configuration. Select this setting if the processor is being operated using the BIS C-655 read head adapter and 2 x 2 heads. Important: If 4th byte, bit 6 is set to 1 = yes, the setting 4th byte, bit 7 must be set to 0 = no. 4th byte, bit 2 0 = no 1 = yes 5th byte, bit 8 Bit state: 0 = no 1 = yes Reset the BIS C-60_2 processor through the digital input: Input is Low: Do not reset. Input is High: Reset. Activate simultaneous data transmission for both read/write heads 5th byte, bit 5 Dynamic mode on read/write head 2 (for effects on read/write times, see 5th byte, bit 4 Activate Auto-Read function for Head 2 starting at specified address after CT-Present (the number of bytes read depends on the selected buffer size minus bit headers for Head 2) 54/55) 6th byte, bit 1...8 No. of bytes in input and output buffer which shall be used for read/write head 1, see example on 16 27 english 28 Function Description Parametering, Parametering Bytes Parametering Bytes User-Parameter Bytes (continued) ☞ 28 english The specification for the input and output buffer on the Master applies to both read/write heads, i.e. this buffer must be divided for both heads. The specification is done in Hex format and must be in a range between 02Hex and 80Hex (128 dec.). If only one read/write head (Head 1) will be used, you may enter the same value here as for the total buffer size. An entry of less than 2 bytes results in an undefined state. Please note the basic procedure on 14 and 29...35 and the examples on pages 36...53. C60_2-019_818217_0806-e.p65 29 Function Description Processing data carriers Reading and writing To carry out a read or write job, the Data carrier must be located in the active zone of the read/ write head. A read/write job has the following sequence (see examples on 38ff): 1. The host sends to the output buffer: – the command designator to subaddress 01Hex, – the start address for reading or writing to subaddress 02HEX/03HEX, – the number of bytes for reading or writing to subaddress 04HEX/05HEX, – the CT bit in the bit header according to the Data carrier type (block size), – and sets the AV bit in the bit header to high. 2. The processor: – takes the request (AA bit in the bit header of the input buffer to high), – begins to transport the data; read = from data carrier to input buffer, write = from output buffer to data carrier. Larger data quantities are sent in blocks (block size with 2nd bit header = buffer size – 2), block size without 2nd bit header = buffer size – 1). The toggle bits in the two bit headers are used as a kind of handshaking between the host and the BIS C-60_2 processor. 3. The processor has processed the command correctly (AE bit in the bit header of the input buffer). If an error occurred during execution of the command, an error number will be written to subaddress 01Hex of the input buffer and the AF bit in the bit header of the input buffer will be set. english 30 Function Description Processing data carriers Codetag Present ☞ As soon as the data carrier enters the active one of the read/write head, the processor indicates this by setting the CP bit (Codetag Present). To accelerate the reading of small amounts of data, the ID system makes the first bytes of the data carrier available in the input buffer of the respective read/write head as soon as the tag is detected (30 bytes with 2nd bit header, 31 bites without 2nd bit header, or less if the buffer size has been set smaller). The data are only valid after the rising edge of the CP bit in the bit header of the input buffer. They remain valid until the falling edge of the CP bit, or until the controller issues a new job. Special characteristics To adjust the read/write functions to the numerous possible applications, a few unique features have been implemented that the user can select and set when parametering or programming the processor. These are as follows: Auto-Read If the Auto-Read function is activated, the data are read as soon as a data carrier is recognized. No command from the controller is required. Since there is an in- and output buffer for each read/write head, the start address must be specified for each head using the command designator 07Hex. The start addresses may be different. The number of bytes read is determined by the selected size of the input buffer, which is distributed over both heads when 2 are used. This distinguishes the Auto-Read function from the standard setting for automatic reading, which always starts at Address 0 and includes a maximum number of 30 bytes with 2nd bit header or 31 bytes without 2nd bit header (or les if the buffer size has been set smaller). 30 english 29 C60_2-019_818217_0806-e.p65 31 Function Description Processing data carriers Reading and writing in dynamic mode In normal operation a read/write job is rejected by the BIS C-60_2 processor by setting the AF bit and an error number if there is no data carrier in the active zone of the read/write head. If dynamic mode is configured, the processor accepts the read/write job and stores it. When a data carrier is recognized, the stored job is carried out. Reading and writing with simultaneous data transmission Reading without simultaneous data transmission: In the case of a read job the processor first reads our all requested data from the data carrier after receiving the start address and the desired number of bytes, and then sets the AE bit. Then the data read from the data carrier are written to the input buffer. In the case of larger data amounts this is done in blocks, controlled by the handshake with the toggle bits as described on 29. Reading with simultaneous data transmission: In the case of a read job the processor begins by transmitting the data into the input buffer as soon as the first 30 bytes (with 2nd bit header, or 31 bytes without 2nd bit header, or less if the buffer size was set smaller) have been read from the data carrier beginning with the start address, and indicates this by inverting the TO bit. As soon as the controller inverts the TI bit, the processor sends the data, which have in the meantime been read, to the input buffer. This is repeated until the processor has read out all the desired data from the data carrier. Now the processor sets the AE bit and outputs the remaining data on the input buffer. Writing without simultaneous data transmission: In the case of a write job the processor waits until it has received all the data that need to be written from the controller. Only then are the data written to the data carrier as described on 29. Writing with simultaneous data transmission: In the case of a write job the processor begins to write the data to the data carrier as soon as it has received the first data to be written from the controller’s output buffer. Once all the data have been written to the data carrier, the AE bit is set. english 32 Function Description Processing data carriers Mixed Data Access Small read/write programs can be stored in the BIS C-60_2 processor’s EEPROM. The Mixed Data Access function is useful when the required information is stored on the data carrier at various addresses. This function makes it possible to read out this “mixed”, i.e. non-contiguously stored data from the data carrier in a single procedure and using just one command. Up to 10 programs with up to 25 instructions can be stored. Each program instruction contains a “start address” and a “number of bytes” specification. The amount of data for reading may not exceed 2 kB. Storing a program: The command identifier 06Hex is used to send the read/write program to the BIS C-60_2 processor. One program per command can be stored. All 25 program records plus an additional 2 bytes with FFHexFFHex as a terminator must always be sent. This means a total of 104 bytes of information per program must be sent (including the command identifier and program number). ☞ The individual program records must all be contiguous. They must be sent one after the other and be terminated with 2 bytes FF HexFF Hex as a terminator. It is recommended that the remaining, unused memory sector be filled with FFHexFF Hex. If an address range is selected twice, the data will also be output twice. 32 english 31 C60_2-019_818217_0806-e.p65 33 Function Description Processing data carriers Mixed Data Access (cont.) The following shows the structure of a program: Program structure Subaddress Value Command designator 1. Program record Program number 1st data record: Start address Low Byte Start address High Byte Number of bytes Low Byte Number of bytes High Byte 2nd data record: ... 25th data record: Start address Low Byte Start address High Byte Number of bytes Low Byte Number of bytes High Byte Terminator 01Hex 06 Hex 02Hex 01Hex Range 01Hex to 0AHex 03Hex 04Hex 05Hex 06Hex 03Hex 04Hex 05Hex 06Hex FFHex FFHex To store a second program, repeat this process. The procedure for writing these settings to the EEPROM is described in the 10th example 48...50. on Replacing the EEPROM is described on 69 for BIS C-6002 and on 81 for BIS C-6022. english 34 Function Description Processing data carriers Read from data carrier, with program Mixed Data Access The command identifier 21Hex can be used to read out the program records stored in the program from the data carrier. The user must document exactly which data are to be read from where and with what number of bytes for the respective program (see example 11 on 51). Write to data carrier, with program Mixed Data Access The command identifier 22Hex can be used to write the program records stored in the program to the data carrier. The user must document exactly which data are to be written from where and with what number of bytes for the respective program (see example 12 on 52). Copying from Head 1 to Head 2 For a copy command there must be a data carrier in front of both read/write heads (even if dynamic mode is configured). Simultaneous data transmission is used to read (even if simultaneous data transmission is not configured). The total process is controlled with the bit header(s) for Head 1. The start address and number of bytes applies both to reading at Head 1 and to writing at Head 2. The copy command is in principle the same as reading with simultaneous data transmission. In addition, the data which are placed in the input buffer are written at the same time to the data carrier at Head 2. The AE bit is not set until the write procedure at Head 2 has finished successfully. If the GR bit is set during a started copy command, both read/write heads are placed in the base state and the pending job is aborted (see example 8 on 45). 34 english 33 C60_2-019_818217_0806-e.p65 35 Function Description Processing data carriers CRC initialization To be able to use the CRC check, the data carrier must first be initialized with the command identifier 12Hex (see 36). The CRC initialization is used like a normal write job. The latter is rejected (with an error message) if the processor recognizes that the data carrier does not contain the correct CRC. Data carriers as shipped from the factory (all data are 0) can immediately be programmed with a CRC check. If CRC_16 data checking is activated, a special error message is output to the interface whenever a CRC error is detected. If the error message is not caused by a failed write request, it may be assumed that one or more memory cells on the data carrier is defective. That data carrier must then be replaced. If the CRC error is however due to a failed write request, you must reinitialize the data carrier in order to continue using it. The checksum is written to the data carrier as a 2-byte wide datum. Two bytes per page are 'lost', i.e., the page size becomes 30 bytes or 62 bytes depending on data carrier type (setup of page size see 17). This means that the actual usable number of bytes is reduced: Data carrier type Usable bytes 128 bytes 120 bytes 256 bytes 240 bytes 511 bytes *) 450 bytes 1023 bytes *) 930 bytes 2047 bytes *) 1922 bytes 2048 bytes 1984 bytes 8192 bytes 7936 bytes *) The last data carrier page for these EEPROMbased data carriers is not available. english 36 Function Description Examples for protocol sequence Example No. 1 Initializing the Data carrier for the CRC_16 data checking For configuring with double bit header and 8-byte buffer size! The processing of this command is similar to a write command. Start address and number of bytes have to correspond to the maximum number of data to be used. In this example the complete memory range of a Data carrier with 128 bytes shall be used (BIS C-1_ _-03/L with 32 byte block size). Because 2 bytes are used for the CRC only 120 bytes can be used as data bytes, hence: start address = 0, number of bytes = 120. Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer in the order shown: 01Hex Command designator 12Hex 02Hex Start address 00 Hex 03Hex Start address 00 Hex 04Hex No. of bytes 78Hex 05Hex No. of bytes 00Hex 00Hex /07Hex Set AV-Bit, CT-Bit to 0 3.) Process subaddresses of the output buffer: 01...06 Hex Enter first 6 bytes of data 00Hex /07Hex Invert TI-Bit 00Hex /07Hex 4.) Process subaddresses of the output buffer: 01...06 Hex ...To be continued until the complete memory range is written. See next . 36 english 01...06 Hex Enter the second 6 data bytes 00Hex /07Hex Invert TI-Bit Copy first 6 data bytes Process subaddress of the input buffer: 00Hex /07Hex 5.) Process subaddresses of the output buffer: Set AA-Bit, invert TO-Bit Invert TO-Bit 6.) Process subaddresses of the output buffer: 01...06 Hex Copy second 6 data bytes Process subaddress of the input buffer: 00Hex /07Hex Invert TO-Bit 35 C60_2-019_818217_0806-e.p65 37 Function Description Examples for protocol sequence Example No. 1 (continued) For configuring with double bit header and 8-byte buffer size! Host: BIS C-60_2 Identification System: 7.) Process subaddresses of the output buffer: 01...06 Hex Enter the remaining data byte 00Hex /07Hex Invert TI-Bit 8.) Process subaddresses of the output buffer: 01...06 Hex 00Hex /07Hex 9.) Process subaddresses of the output buffer: 00Hex /07Hex Reset AV-Bit Copy the remaining data byte Process subaddress of the input buffer: Set AE-Bit 10.)Process subaddresses of the input buffer: 00Hex /07Hex Reset AA-Bit and AE-Bit english 38 Function Description Examples for protocol sequence Example No. 2 For configuring with double bit header and 8-byte buffer size! Read 17 bytes starting at data carrier address 10 (Data carrier type with 32 byte block size): Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 00Hex /07Hex Set AA-Bit 01...06 Hex Enter first 6 bytes of data 03Hex Start address High Byte 00Hex 00Hex /07Hex Set AE-Bit 04Hex 05Hex No. of bytes Low Byte 11Hex No. of bytes High Byte 00Hex 00Hex /07Hex CT-Bit to 0 (32 Byte block size), set AV-Bit 3.) Process subaddresses of the input buffer: 01...06 Hex Copy first 6 data bytes Process subaddress of the output buffer: 00Hex /07Hex 01...06 Hex Copy second 6 data bytes Process subaddress of the output buffer: 00Hex /07Hex Copy the remaining 5 data bytes Process subaddress of the output buffer: 00Hex /07Hex english 01...06 Hex Enter the second 6 data bytes 00Hex /07Hex Invert TO-Bit 6.) Process subaddresses of the input buffer: 01...05 Hex 00Hex /07Hex Enter the remaining 5 data bytes Invert TO-Bit Invert TI-Bit 7.) Process subaddresses of the input buffer: 01...05 Hex 4.) Process subaddresses of the input buffer: Invert TI-Bit 5.) Process subaddresses of the input buffer: 38 2.) Process subaddresses of the input buffer in the order shown: Command designator 01Hex Start address Low Byte 0AHex 01Hex 02Hex Reset AV-Bit 8.) Process subaddresses of the input buffer: 00Hex /07Hex Reset AA-Bit and AE-Bit 37 C60_2-019_818217_0806-e.p65 39 Function Description Examples for protocol sequence Example No. 3 (like 2nd example but with simultaneous data transmission) For configuring with double bit header and 8-byte buffer size! Read 17 bytes starting at data carrier address 10, with simultaneous data transmission (data carrier type with 32 byte block size): While the read job is being carried out and as soon as the input buffer is filled, the first data are sent. The AE bit is not set until the “Read” operation is completed by the processor. The reply “Job End” = AE bit is reliably set no later than before the last data are sent. The exact time depends on the requested data amount, the input buffer size and the timing of the controller. This is indicated in the following by the note Set AE-Bit (in italics). Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer in the order shown: 01Hex Command designator 01Hex 00Hex /07Hex Set AA-Bit 02Hex Start address Low Byte 0AHex 01...06 Hex Enter first 6 bytes of data 03Hex Start address High Byte 00Hex 00Hex /07Hex Invert TO-Bit 04Hex 05Hex No. of bytes Low Byte 11Hex No. of bytes High Byte 00Hex 00Hex /07Hex Set AE-Bit 00Hex /07Hex CT-Bit to 0 (32 Byte block size), set AV-Bit 3.) Process subaddresses of the input buffer: 01...06 Hex Copy first 6 data bytes Process subaddress of the output buffer: 00Hex /07Hex Invert TI-Bit Continued on next 4.) Process subaddresses of the input buffer: 01...06 Hex Enter the second 6 data bytes 00Hex /07Hex Invert TO-Bit 00Hex /07Hex Set AE-Bit english 40 Function Description Examples for protocol sequence Example No. 3 (continued) (like 2nd example but with simultaneous data transmission) For configuring with double bit header and 8-byte buffer size! 40 english Host: BIS C-60_2 Identification System: 5.) Process subaddresses of the input buffer: 01...06 Hex Copy second 6 data bytes Process subaddress of the output buffer: 00Hex /07Hex Invert TI-Bit 7.) Process subaddresses of the input buffer: 01...05 Hex Copy the remaining 5 data bytes Process subaddress of the output buffer: 00Hex /07Hex Reset AV-Bit 6.) Process subaddresses of the input buffer: 01...05 Hex Enter the remaining 5 data bytes 00Hex /07Hex Invert TO-Bit 00Hex /07Hex Set AE-Bit 8.) Process subaddresses of the input buffer: 00Hex /07Hex Reset AA-Bit and AE-Bit 39 C60_2-019_818217_0806-e.p65 41 Function Description Examples for protocol sequence Example No. 4 Read 30 bytes starting at data carrier address 10 with read error (data carrier type with 64 byte block size): For configuring with double bit header and 8-byte buffer size! Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer in the order shown: If an error occurs right away: 01Hex 02Hex Command designator 01Hex Start address Low Byte 0AHex 00Hex/07Hex Set AA-Bit 03Hex Start address High Byte 00Hex 01Hex Enter error number 04Hex No. of bytes Low Byte 1EHex 00Hex/07Hex Set AF-Bit 05Hex 00Hex /07Hex No. of bytes High Byte 00Hex Set CT-Bit to 1 (64 Byte block size), set AV-Bit 3.) Process subaddress of the input buffer: 01Hex Copy error number 4.) Process subaddresses of the input buffer: 00Hex/07Hex Reset AA-Bit and AF-Bit Process subaddress of the output buffer: 00Hex /07Hex Reset AV-Bit english 42 Function Description Examples for protocol sequence Example No. 5 (like 4th example but with simultaneous data transmission) Read 30 bytes starting at data carrier address 10, with read error and simultaneous data transmission (data carrier type with 64 byte block size): For configuring with double bit header and 8-byte buffer size! Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer in the order shown: If an error occurs right away: If an error occurs, the AF bit is set instead of the AE-Bit, with a corresponding error number. When the AF-BIT is set the job is interrupted and declared to be ended. 01Hex 02Hex Command designator 01Hex Start address Low Byte 0AHex 00Hex/07Hex Set AA-Bit 03Hex Start address High Byte 00Hex 01Hex Enter error number 04Hex No. of bytes Low Byte 1EHex 00Hex/07Hex Set AF-Bit 05Hex 00Hex /07Hex No. of bytes High Byte 00Hex Set CT-Bit to 1 (64 Byte block size), set AV-Bit 3.) Process subaddress of the input buffer: 01Hex Copy error number 4.) Process subaddresses of the input buffer: 00Hex/07Hex Reset AA-Bit and AF-Bit Process subaddress of the output buffer: 00Hex /07Hex ☞ 42 english Reset AV-Bit An error can also occur after the data have already been sent (see 6th example on the next ). 41 C60_2-019_818217_0806-e.p65 43 Function Description Examples for protocol sequence Example No. 6 (with simultaneous data transmission) For configuring with double bit header and 8-byte buffer size! Read 30 bytes starting at data carrier address 10, with read error and simultaneous data transmission (data carrier type with 64 byte block size): If an error occurs after data have started to be sent, the AF-Bit is set instead of the AE-Bit along with the corresponding error number. The error message AF is dominant. It cannot be specified which data are incorrect. When the AF-Bit is set the job is interrupted and declared to be ended. Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer in the order shown: 01Hex 02Hex Command designator 01Hex Start address Low Byte 0AHex 03Hex Start address High Byte 00Hex 04Hex No. of bytes Low Byte 1EHex 05Hex 00Hex /07Hex No. of bytes High Byte 00Hex Set CT-Bit to 1 (64 Byte block size), set AV-Bit 3.) Process subaddress of the input buffer: 01...06 Hex Copy first 6 data bytes Process subaddress of the output buffer: 00Hex /07Hex Invert TI-Bit 5.) Process subaddress of the input buffer: 01Hex Copy error number 00 Hex/07 Hex Set AA-Bit 01...06Hex 00 Hex/07 Hex Enter the first 6 data bytes Invert TO-Bit 4.) Process subaddresses of the input buffer: If an error has occurred: 01Hex Enter error number 00Hex/07Hex Set AF-Bit 6.) Process subaddresses of the input buffer: 00Hex/07Hex Reset AA-Bit and AF-Bit Process subaddress of the output buffer: 00Hex /07Hex Reset AV-Bit english 44 Function Description Examples for protocol sequence Example No. 7 For configuring with double bit header and 8-byte buffer size! Write 16 bytes starting at data carrier address 20 (data carrier type with 32 byte block size): Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 01Hex Command designator 02Hex 02Hex /03Hex 04Hex /05Hex Start address 14 Hex / 00Hex No. of bytes 10Hex / 00 Hex 00Hex /07Hex CT-Bit to 0 (32 Byte block size), set AV-Bit 3.) Process subaddresses of the output buffer: 01...06 Hex 00Hex /07Hex Enter the first 6 data bytes Invert TI-Bit 2.) Process subaddresses of the input buffer in the order shown: 00Hex /07Hex 4.) Process subaddresses of the output buffer: 01...06 Hex 01...06 Hex Enter the second 6 data bytes 00Hex /07Hex Invert TI-Bit 01...04 Hex Enter the remaining 4 data bytes 00Hex /07Hex Invert TI-Bit 01...06 Hex 00Hex /07Hex 44 english Reset AV-Bit Copy the second 6 data bytes Process subaddress of the input buffer: Invert TO-Bit 8.) Process subaddresses of the output buffer: 01...04 Hex Copy the remaining 4 data bytes Process subaddress of the input buffer: 00Hex /07Hex 9.) Process subaddresses of the output buffer: Invert TO-Bit 6.) Process subaddresses of the output buffer: 00Hex /07Hex 7.) Process subaddresses of the output buffer: Copy the first 6 data bytes Process subaddress of the input buffer: 00Hex /07Hex 5.) Process subaddresses of the output buffer: Set AA-Bit, invert TO-Bit Set AE-Bit 10.)Process subaddresses of the input buffer: 00Hex /07Hex Reset AA-Bit and AE-Bit 43 C60_2-019_818217_0806-e.p65 45 Function Description Examples for protocol sequence Example No. 8 Copy 17 bytes starting at data carrier address 10 (data carrier type with 32-byte block size): For configuring with Data from the data carrier in front of Head 1 are read and written to the same memory lodouble bit header! cation in the data carrier in front of Head 2. Data transmission can be started even while the data carrier in front of Head 1 is being read. This is indicated by the TO bit in the input buffer. During data transmission ("toggling" of the TI bit / TO bit), and only then are the bytes read written to the data carrier in front of Head 2. The AE bit is not set until the write process at Head 2 has been successfully completed. Any errors at Head 2 are indicated by the AF bit in the bit header for Head 1. Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the output buffer in the order shown: 01Hex Command designator 11Hex 00Hex /07Hex set AA-Bit 02Hex Start address Low Byte 0AHex Enter the first 6 data bytes 03Hex 04Hex Start address High Byte 00Hex No. of bytes Low Byte 11Hex 01...06 Hex 00Hex /07Hex 05Hex No. of bytes High Byte 00Hex 00/07 Hex CT-Bit to 0 (32 Byte block size), set AV-Bit 3.) Process subaddresses of the input buffer: 01...06 Hex Copy the first 6 data bytes Process subaddresses of the output buffer: 00Hex /07Hex Invert TI-Bit Invert TO-Bit 4.) Process subaddresses of the input buffer: 01...06 Hex 00Hex /07Hex Enter the second 6 data bytes Invert TO-Bit Continued on next . english 46 Function Description Examples for protocol sequence Example No. 8 (continued) 5.) Process subaddresses of the input buffer: 01...06 Hex Copy the second 6 data bytes Process subaddresses of the input buffer: For configuring with double bit header! 00Hex /07Hex 01...05 Hex Enter the remaining 5 data bytes 00Hex /07Hex Invert TO-Bit Invert TI-Bit 7.) Process subaddresses of the input buffer: 01...05 Hex 6.) Process subaddresses of the input buffer: Copy the remaining 5 data bytes 8.) Process subaddresses of the input buffer: 00Hex /07Hex Set AE-Bit Process subaddresses of the output buffer: 00Hex /07Hex Invert TI-Bit 9.) Process subaddresses of the output buffer: 00Hex /07Hex 46 english Reset AV-Bit 10.)Process subaddresses of the input buffer: 00Hex /07Hex Reset AA-Bit and AE-Bit 45 C60_2-019_818217_0806-e.p65 47 Function Description Examples for protocol sequence Example No. 9 Address assignment for the Auto-Read function For configuring with double bit header and 8-byte buffer size! Programming start address 75 (data carrier type with 32 byte block size): Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer: 00Hex /07Hex 01Hex Command designator 06Hex 02Hex 03Hex Start address Low Byte 488ex Start address High Byte 008ex 00Hex /07Hex CT-Bit to 0 (32 byte block size), set AV-Bit 3.) Process subaddresses of the output buffer: 00Hex /07Hex ☞ 4.) Process subaddresses of the input buffer: 00Hex /07Hex Reset AV-Bit Set AA-Bit and AE-Bit Reset AA-Bit and AE-Bit To ensure correct data output, use command identifier 07Hex for each distributed buffer Head 1 and/or Head 2. If the Auto-Read function is not activated, the processor runs in standard mode and sends starting with data carrier address 0 until the buffer is filled, but a maximum of 30 bytes for double bit header or 31 bytes for a single bit header. english 48 Function Description Examples for protocol sequence Example No. 10 Store Mixed Data Access program Storing a program for reading out 3 data records: For configuring with double bit header and 8-byte buffer size! Total number of bytes exchanged in the operation: 1st data record 2nd data record 3rd data record Start address Start address Start address 75 312 Number of bytes Number of bytes Number of bytes 17 27 bytes All 104 bytes are written for the programming. Host: Host: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer: 01Hex 02Hex 00Hex /07Hex Command designator 06Hex Program number 01Hex CT-Bit to 0 or 1 (depending on block size), set AV-Bit 3.) Process subaddresses of the output buffer: 01Hex 1st start address 02Hex 03Hex 04Hex 05Hex Set AA-Bit, invert TO-Bit 4.) Process subaddresses of the input buffer: 00 Hex/07 Hex Invert TO-Bit (High Byte) 00 Hex 1st number of bytes 2nd start address 06Hex 00Hex /07Hex (Low Byte) 05 Hex 00 Hex/07 Hex (Low Byte) 07 Hex (High Byte) 00 Hex (Low Byte) 4B Hex (High Byte) 00 Hex Invert TI-Bit Continued on next . 48 english 47 C60_2-019_818217_0806-e.p65 49 Function Description Examples for protocol sequence Example No. 10 Store Mixed Data Access program (continued) For configuring with double bit header and 8-byte buffer size! Host: BIS C-60_2 Identification System: 5.) Process subaddresses of the output buffer: 6.) Process subaddresses of the input buffer: 01Hex 02Hex 03Hex 04Hex 2nd number of bytes 3rd start address (Low Byte) 03Hex (High Byte) 00Hex (Low Byte) 38Hex (High Byte) 01Hex 05Hex 3rd number of bytes (Low Byte) 11Hex 06Hex 00Hex /07Hex Invert TI-Bit 00 Hex/07 Hex Invert TO-Bit (High Byte) 00Hex 7.) Process subaddresses of the output buffer: 01Hex /02Hex Terminator FFHex /FFHex 03Hex /04Hex (not used) FFHex /FFHex 05Hex /06Hex (not used) FFHex /FFHex 00Hex /07Hex Invert TI-Bit 8.) Process subaddresses of the input buffer: 00 Hex/07 Hex Invert TO-Bit Fill all unused start addresses and number of bytes with FFHex ! Continued on next . english 50 Function Description Examples for protocol sequence Example No. 10 Store Mixed Data Access program (continued) For configuring with double bit header and 8-byte buffer size! Host: BIS C-60_2 Identification System: 9.) Process subaddresses of the output buffer: 10.)Process subaddresses of the input buffer: 01Hex /02Hex (not used) FFHex/FFHex 03Hex /04Hex (not used) FFHex/FFHex 05Hex /06Hex 00Hex /07Hex (not used) Invert TI-Bit FFHex/FFHex 11.)Process subaddresses of the output buffer: 00Hex /07Hex ☞ Reset AV-Bit 00Hex /07Hex Set AE-Bit 12.)Process subaddresses of the input buffer: 00Hex /07Hex Reset AA-Bit and AE-Bit We recommend that you carefully document which parameters are used for start addresses and number of bytes for writing/reading the desired data records. The data are sequenced in the exact order specified in the program. 50 english 49 C60_2-019_818217_0806-e.p65 51 Function Description Examples for protocol sequence Example No. 11 Use Mixed Data Access program For configuring with double bit header and 8-byte buffer size! Read data carrier using Program No. 1 (data carrier type with 32 byte block size): Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer in the order shown: 01Hex Command designator 21Hex 00Hex /07Hex Set AA-Bit 02Hex 00Hex /07Hex Program number 01Hex CT-Bit to 0 (32 byte block size), set AV-Bit 01...06 Hex Enter first 6 bytes of data 00Hex /07Hex Set AE-Bit 3.) Process subaddresses of the input buffer: 4.) Process subaddresses of the output buffer: 01...06 Hex 01...06 Hex 00Hex /07Hex Copy first 6 data bytes Process subaddress of the output buffer: 00Hex /07Hex Invert TO-Bit Invert TI-Bit ... A total of 27 bytes of data are exchanged. For the remainder of the procedure, see Example 2 on ☞ Enter the second 6 data bytes 38. Dynamic mode is turned off while the Mixed Data Access program is being run. english 52 Function Description Examples for protocol sequence Example No. 12 Use Mixed Data Access program For configuring with double bit header and 8-byte buffer size! Write data carrier using Program No. 1 (data carrier type with 32 byte block size): Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer in the order shown: 2.) Process subaddresses of the input buffer in the order shown: 01Hex Command designator 22Hex 02Hex 00Hex /07Hex Program number 01Hex CT-Bit to 0 (32 byte block size), set AV-Bit 3.) Process subaddresses of the output buffer: 01...06 Hex Enter first 6 bytes of data 00Hex /07Hex Invert TI-Bit 00Hex /07Hex 4.) Process subaddresses of the output buffer: 01...06 Hex 00Hex /07Hex 52 english Copy the first 6 data bytes Process subaddress of the input buffer: ... A total of 27 bytes of data are exchanged. For the remainder of the procedure, see Example 7 on ☞ Set AA-Bit, invert TO-Bit Invert TO-Bit 44. Dynamic mode is turned off while the Mixed Data Access program is being run. 51 C60_2-019_818217_0806-e.p65 53 Function Description Examples for protocol sequence Example No. 13 Put the relevant read/write head into ground state: Both read/write heads can be independently set to the ground state. Host: BIS C-60_2 Identification System: 1.) Process subaddresses of the output buffer: 2.) Go to ground state; Process subaddresses of the input buffer: 00Hex /07Hex Set GR-Bit 00Hex /07Hex 3.) Process subaddresses of the output buffer: 00Hex /07Hex 00Hex /07Hex Reset GR-Bit Reset BB-Bit 4.) Process subaddresses of the input buffer: Set BB-Bit english 54 Read/Write Times Read times from Data carrier to processor in static mode (parametering: 2nd byte, bit 5 = 0, without CRC_16 data check) Write times from processor to Data carrier in static mode (parametering: 2nd byte, bit 5 = 0, without CRC_16 data check) For double read and compare: Data carrier with 32 byte blocks Data carrier with 64 byte blocks No. of bytes Read time [ms] No. of bytes Read time [ms] from 0 to 31 110 from 0 to 63 220 for each additional 32 bytes add 120 for each additional 64 bytes add 230 from 0 to 255 = 950 from 0 to 2047 = 7350 Including readback and compare: Data carrier with 32 byte blocks Data carrier with 64 byte blocks No. of bytes Write time [ms] No. of bytes Write time [ms] from 0 to 31 110 + n * 10 from 0 to 63 220 + n * 10 for 32 bytes or more y * 120 + n * 10 for 64 bytes or more y * 230 + n * 10 n = number of contiguous bytes to write y = number of blocks to be processed Example: 17 bytes from address 187 have to be written. Data carrier with 32 bytes per block. The blocks 5 and 6 will be processed since the start address 187 is in block 5 and the end address 203 in block 6. t = 2 * 120 + 17 * 10 = 410 ms ☞ 54 english The indicated times apply after the Data carrier has been recognized. If the Data carrier is not yet recognized, an additional 45 ms for building the required energy field until the Data carrier is recognized must be added. 53 C60_2-019_818217_0806-e.p65 55 Read/Write Times Read times from Data carrier to processor in dynamic mode (parametering: 2nd byte, bit 5 = 1, without CRC_16 data check) Read times within the 1st block for dual read and compare: The indicated times apply after the Data carrier has been recognized. If the Data carrier is not yet recognized, an additional 45 ms for building the required energy field until the Data carrier is recognized must be added. Data carrier with 32 byte blocks Data carrier with 64 byte blocks No. of bytes Read time [ms] No. of bytes Read time [ms] from 0 to 3 for each additional byte add from 0 to 31 14 from 0 to 3 for each additional byte add from 0 to 63 14 3.5 112 3.5 224 m = highest address to be read Formula: t = (m + 1) * 3.5 ms Example: Read 11 bytes starting at address 9, i.e. the highest address to be read is 19. This corresponds to 70 ms. english 56 LED Display Function displays on BIS C-60_2 The BIS C-60_2 uses the three side-mounted LED's to indicate important conditions of the identification system. Status Ready / Bus active LED Meaning red Supply voltage OK; no hardware error, however, bus not active. Supply voltage / hardware OK, bus active. green CT1 Present / operating green yellow Data carrier read/write-ready at read/write head 1. Read/write command at read/write head 1 in process. yellow flashes Cable break to read/write head or not connected. off No Data carrier in read/write range of read/write head 1. CT2 Present / operating green yellow Data carrier read/write-ready at read/write head 2. Read/write command at read/write head 2 in process. yellow flashes Cable break to read/write head or not connected. off No Data carrier in read/write range of read/write head 2. If all three LED's are synchronously flashing, it means a hardware error. Return the unit to the factory. 56 english 55 C60_2-019_818217_0806-e.p65 57 BIS C-6002 Mounting Head / Processor Orientation of the read/write head or adapter Depending on model, the processor is equipped with a read/write head or the adapter for offset read/write heads. Both the read/write head and the adapter can be rotated by the user by + or –90 deg. to the desired Caution: wires inside! position (see drawing). Be sure that power is off first. Loosen both screws (indicated with arrows). Carefully pull the head or adapter out towards the side (direction of arrow, right drawing). Caution: wires inside! Reattach at the desired orientation and screw tight again. Mounting the BIS C-6002 processor The processor is attached using 4 M4 screws. english 58 BIS C-6002 Opening the Processor Opening the Processor BIS C-6002 The BIS C-6002 processor must be opened to perform the following steps: – Set PROFIBUS-DP address – Activate/deactivate termination resistor – Set/change compatibility mode – Replace EEPROM – Make electrical connections (supply voltage, in-/output, PROFIBUS-DP connections). Be sure that the unit is disconnected from power before opening. Remove the 4 screws on the BIS C-6002 and lift off the cover. Perform the desired action. To make the electrical connections, push the cables through the fittings. For additional wiring details, see the following . Mounting of the cover (4 screws), max. permissible tightening torque: 0.15 Nm Opening the processor 58 english 57 C60_2-019_818217_0806-e.p65 59 BIS C-6002-...-KL2 Installing the connection cables Make connections on the BIS C-6002 processor The BIS C-6002 processor must be opened in order to make the connections for the supply voltage, the digital input and the PROFIBUS connections (see 58). First be sure that the unit is disconnected from power. Remove the 4 screws on the BIS C-6002 and lift off the cover. Guide the two PROFIBUS cables through the PG 11 fittings (see mation on wiring, see the following 60). For additional infor- Push the cable for supply voltage and for the digital input through the PG 9 fitting. Close up the processor. If the processor is equipped with an adapter: – – BIS C-650: BIS C-670: Connect the read/write heads to terminals Head 1 and Head 2. Connect the read/write head to terminal Head 1. english 60 BIS C-6002-...-KL2 Mounting the PG Connection for PROFIBUS-DP Connecting the shield of the PROFIBUS-DP cable in the PG 11 housing on the processor BIS C-6002 After connecting the (field) bus leads to the termional block, make sure that the shield has proper connection to the PG housing. Screw socket Inside O-ring Cable clamp Screw the swivel nut with a torque of 4.17 Nm 60 english ca. 3 - 4 mm 59 C60_2-019_818217_0806-e.p65 61 BIS C-6002-...-KL2 Interface Information / Wiring Diagrams Remote bus cable and interfaces for PROFIBUS-DP To insert BIS C-6002 processor into the serial PROFIBUS, terminals 1and 2 and 5 and 6 for the PROFIBUS-DP interface are located on the terminal block ("incoming" and "outgoing"). Bus station BIS C-6002 Bus station Bus station Terminal block red green red green In case the processor is the last bus module in the chain, then only the incoming cable is connected. You can either use the connections 1 and 2 or 5 and 6. The last bus module must terminate the bus with a resistor. In the case of the BIS C-6002, this can be realized in two different ways: S2 Terminating resistor 1. In the device by closing the switch S2 (factory standard is open) closed open active passive 2. Outside the device in a plug. In this case the signals VP (terminal 4) and DGND (terminal 3) should be brought out in order to connect the external resistor to the potential. Note: In this case S2 has to be open! 61 english 62 BIS C-6002-...-KL2 Interface Information / Wiring Diagrams Wiring diagram for BIS C-6002 processor with integrated read/write head DGND VP DGND PROFIBUS-DP 13 12 11 10 +IN –IN +VSO –VSO 01 02 INPUT OUTPUT 01 = CT Present 1 02 = CT Present 2 Terminal block Protection ground PE PROFIBUS-DP Terminal location and designation 62 english Supply voltage, input/output 19 18 +VS –VS 17 16 15 14 TxD RxD GND POWER RS 232 Terminal block connections The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise). When connecting the bus leads, make sure that the shield has proper connection to the PG housing. Please note the assembling instructions on 60. C60_2-019_818217_0806-e.p65 63 BIS C-6002-...-KL2 Interface Information / Wiring Diagrams Wiring diagram for BIS C-6002 processors with adapter BIS C-650 DGND VP DGND PROFIBUS-DP 13 12 11 10 +IN –IN +V SO –VSO 01 02 INPUT OUTPUT 01 = CT Present 1 02 = CT Present 2 19 Terminal block 18 +VS 17 16 –VS TxD POWER Protection ground PE Terminal location and designation PROFIBUS-DP Supply voltage, input/output 15 14 RxD GND RS 232 Terminal block connections The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise). When connecting the bus leads, make sure that the shield has proper connection to the PG housing. Please note the assembling instructions on 60. 63 english 64 BIS C-6002-...-KL2 Interface Information / Wiring Diagrams Wiring diagram for BIS C-6002 processors with adapter BIS C-670 Terminal for read/write head (8 pin) DGND VP DGND PROFIBUS-DP 13 12 11 10 +IN –IN +VSO –VSO 01 02 INPUT OUTPUT 01 = CT Present 1 02 = CT Present 2 19 +VS 18 –VS 17 16 TxD POWER Terminal block Protection ground PE Terminal location and designation 64 english PROFIBUS-DP Supply voltage, input/output 15 14 RxD GND RS 232 Terminal block connections The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise). When connecting the bus leads, make sure that the shield has proper connection to the PG housing. Please note the assembling instructions on 60. C60_2-019_818217_0806-e.p65 65 BIS C-6002-...-ST11 Interface Information / Wiring Diagrams Remote bus cable for PROFIBUS-DP To insert BIS C-6002-...-ST11 processor into the serial PROFIBUS-DP, there are the terminal X2 for the PROFIBUS input and the terminal X3 for the PROFIBUS output. Bus station BIS C-6002-...-ST11 Bus station 3 DGND ... green A 2 2A red DGND 3 B 4 4B red Connect shield to connector housing Output Bus station VP 1 1 VP green Connect shield to connector housing 5-pin male X2, input Input 5-pin female X3, output In case the processor is the last bus module in the chain, then only the incoming cable is connected to X2. The last bus module must terminate the bus with a resistor. In the case of the BIS C-602, this can be realized in two different ways: 1. In the device by closing the switch S2 (factory standard is open) Note: Output terminal must be closed off with a screw cover in order to maintain the enclosure rating. S2 Terminating resistor closed open active passive 2. Outside the device in a connector to socket X3. In this case the signal VP (pin 1) and DGND (pin 3) should be brought out in order to connect the external resistor to the potential. Note: In this case S2 has to be open! 65 english 66 BIS C-6002-...-ST11 Interface Information / Wiring Diagrams Wiring diagram for BIS C-6002-...-ST11 processor with adapter BIS C-650 Connection for Read/Write Head 1 X1, supply voltage, digital input Connection for Read/Write Head 1 X2, PROFIBUSinput (male) Pin Function +Vs –IN –Vs +IN n.c. Pin Function X3, PROFIBUSoutput (female) VP DGND n.c. n.c. = do not connect Terminal location and designation 66 english Supply voltage, digital input Protection ground PE PROFIBUS-DP The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise). When connecting the bus leads, make sure that the shield has proper connection to connector housing. C60_2-019_818217_0806-e.p65 67 BIS C-6002-...-ST11 Interface Information / Wiring Diagrams Wiring diagram for BIS C-6002-...-ST11 processor with adapter BIS C-654 X1, supply voltage, digital input Connection for Read/Write Head BIS C-355/...S92 Pin Function +Vs X2, PROFIBUSinput (male) –IN –Vs +IN n.c. Pin Function X3, PROFIBUSoutput (female) VP DGND n.c. n.c. = do not connect Protection The BIS C-6002-654-03-ST11 processor may only be ground PE operated in a compatible mode. This means switch S1/8 Terminal location and designation must be in the CN position (see 13). Please refer to the manual for BIS C-6_2 for the parameter values and enabling the "Select both heads" function and use the GSD file C6x2. Supply volt- PROFIBUS-DP age, digital input The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise). When connecting the bus leads, make sure that the shield has proper connection to connector housing. 67 english 68 BIS C-6002-019-655-03-ST11 Interface Information / Wiring Diagrams Wiring diagram for BIS C-6002 processors with adapter BIS C-655 (2 × 2 heads) Connection for Read/Write Heads 1.1/1.2 Connection for Read/Write Heads 2.1/2.2 X1, supply voltage, digital input X2, PROFIBUSinput (male) ☞ Supply voltage, digital input PROFIBUS-DP Function ground FE +Vs –IN –Vs +IN n.c. Pin Function VP DGND n.c. n.c. = do not connect Terminal block connections The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise). When connecting the bus leads, make sure that the shield has proper connection to connector housing. 68 Function X3, PROFIBUSoutput (female) Pin english 11 10 BK YE GY Head Select C60_2-019_818217_0806-e.p65 69 BIS C-6002 Changing the EEPROM Changing the EEPROM in the BIS C-6002 processor To replace the EEPROM, open up the processor as described on 58. Be sure before opening that the unit is disconnected from power.. To avoid damaging the EEPROM, please observe the requirements for handling electrostatically sensitive components. The EEPROM is replaced by unplugging and plugging back into the socket. Location of the EEPROM english 70 BIS C-6002 Technical Data 70 Dimensions, Weight Housing Dimensions with read/write head BIS C-65_ Dimensions with adapter BIS C-650 Weight Plastic ABS ca. 169 x 90 x 35 mm ca. 185 x 90 x 35 mm ca. 500 g Operating Conditions Ambient temperature 0 °C to + 50 °C Enclosure Rating Enclosure rating IP 65 (with read/write head) Connections BIS C-6002-...-KL2 Terminal block Cable entry Cable diameter Cable entry Cable diameter 19-pin 2 x PG 11 fittings (metal) 5 to 10 mm 1 x PG 9 fittings (metal) 4 to 8 mm Conductor size with ferrules 0.14 to 1 mm2 0.25 to 0.34 mm 2 Connections BIS C-6002-...-ST11 Integral connector X1 for VS, IN Integral connector X2 for PROFIBUS-DP Input Integral connector X3 for PROFIBUS-DP Output Electrical Connections Supply voltage VS, input Ripple Current draw DC 24 V ± 20 % ≤ 10 % ≤ 400 mA PROFIBUS-DP slave electrically isolated english 5-pin (male) 5-pin (male) 5-pin (female) 69 C60_2-019_818217_0806-e.p65 71 BIS C-6002 Technical Data Digital Input (+IN, –IN) Control voltage active Control voltage inactive Input current at 24 V Delay time, typ. Optocoupler isolated 4 V to 40 V 1.5 V to –40 V 11 mA 5 ms with KL2 only: Control outputs CT Present 1 and 2 Output circuit PNP (current sourcing) Operating voltage V SO (external) for output Ripple Output current Voltage drop at 20 mA Output resistance R A Optocoupler isolated Electrical Connections (continued) DC 24 V ± 20 % ≤ 10 % max. 20 mA approx. 2.5 V 10 kΩ to –V SO Service interface RS 232 Read/Write Head option for mounted adapter BIS C-650 *) integrated, BIS C-65_ and following *); 2 x connectors 4-pin (male) for all read/write heads BIS C-3_ _ with 4-pin connector (female), except BIS C-350 and BIS C-352 1 x connector 8-pin (male) for one of the read/write heads BIS C-350 or BIS C-352 option for mounted adapter BIS C-670 *) *) rotatable by 90 degrees Function Displays BIS operating messages: Ready / Bus active CT1 Present / operating CT2 Present / operating LED red / green LED green / yellow LED green / yellow english 72 BIS C-6002 Technical Data The CE-Mark is your assurance that our products are in conformance with the EU Directive 2004/108/EC (EMC-Guideline) and the EMC Law. Testing in our EMC Laboratory, which is accredited by the DATech for Testing of Electromagnetic Compatibility, has confirmed that Balluff products meet the EMC requirements of the Generic Standard EN 61000-6-4 (Emission) and EN 61000-6-2 (Noise Immunity). 72 english 71 C60_2-019_818217_0806-e.p65 73 BIS C-6002 Ordering Information Ordering Code BIS C-6002-019-_ _ _-03-_ _ _ Balluff Identification System Type C Read/Write System Hardware Type 6002 = plastic housing, PROFIBUS-DP Software-Type 019 = PROFIBUS-DP Read/Write Head / Adapter 000 = no read/write head 651 = with read/write head Type 651 (with circular antenna on top) 652 = with read/write head Type 652 (with circular antenna on front) 653 = with read/write head Type 653 (with rod antenna) 650 = adapter with two connections for external read/write heads BIS C-3_ _ (except BIS C-350 and -352) 654 = adapter with one connection for external read/write heads BIS C-355/_ _S92 with cable BIS C-520-... 655 = adapter with 4 connections for external read/write heads BIS C-3_ _ (execpt BIS C-35_) 670 = adapter with one cable connection for an external read/write head BIS C-350 or BIS C-352) Interface 03 = bus versions User Connection KL2 = terminal block via 2 x PG 11 and 1 x PG 9 cable fittings ST11 = Connector version X1, X2, X3 (2× male 5-pin, 1× female 5-pin) english 74 BIS C-6002 Ordering Information Accessory for ST11 Type Connector Protective cap Termination Protective cap 74 english Ordering code for X1 for X2 for X3 for X3 for X3 for Head 1, Head 2 BKS-S 79-00 BKS-S103-00 BKS-S105-00 BKS 12-CS-00 BKS-S105-R01 BES 12-SM-2 73 C60_2-019_818217_0806-e.p65 75 BIS C-6022 Mounting Processor Mounting the BIS C-6022 processor The processor is mounted using 4 M4 screws. Head 2 Head 1 ca. 15 M4 145 X2 160 X1 ca. 15 X3 X4 ca. 20 60 63 100 75 english 76 BIS C-6022 Opening the processor / Interface information Opening the BIS C-6022 processor To set the PROFIBUS-DP address, activate or deactivate the internal termination resistor, set the compatibility mode or to change the EEPROM, you must open up the BIS C-6022 processor. Remove the 4 screws on the BIS C-6022 and lift off the cover. See the following tional information. BIS C-6022 interfaces Head 2 Head 1 Connection for read/write head 2 Supply voltage, X1 input, output (ST10 only) Connection locations and names 76 for addi- english PROFIBUS-DP X2 PROFIBUS-DP X3 Service interface X4 Connection for read/write head 1 Be sure before opening that the unit is disconnected from power. Mounting of the cover (4 screws), max. permissible tightening torque: 0.15 Nm Protection ground PE C60_2-019_818217_0806-e.p65 77 BIS C-6022 Interface Information / Wiring Diagrams To insert BIS C-6022 processor into the serial PROFIBUS and to connect the supply voltage and the digital input, the cables have to be connected to the terminals of the processor. For more details regarding the wiring see the following . The read/write heads have to be connected to the to terminals Head 1 and Head 2. PROFIBUS-DP Ensure that the device is turned off. Connect the "incoming" PROFIBUS cable to the PROFIBUS-Input. Connect the "outgoing" PROFIBUS cable to the PROFIBUS-Output. The last bus module must terminate the bus with a resistor. In the case of the BIS C-6022, this can be realized in two different ways: S2 Terminating resistor 1. In the device by closing the switch S2 closed active (factory standard is open) open passive The PROFIBUS-Output must be closed off with a screw cover in order to maintain the enclosure rating. 2. Outside the device in a connector. In this case the signal VP and DGND should be brought out in order to connect the external resistor to the potential. Note: In this case the S2 switch has to be open! No supply voltage is allowed on the PROFIBUS connections! Connect cable for the supply voltage, the digital input, and the outputs to terminal X1. 77 english 78 BIS C-6022 Interface Information / Wiring Diagrams Remote bus cable for PROFIBUS-DP BIS C-6022-...-ST10 To insert BIS C-6022 processor into the serial PROFIBUS-DP, there are the terminal X2 for the PROFIBUS output and the terminal X3 for the PROFIBUS input. Bus station Bus station BIS C-6022-...-ST10 green red red Connect shield to connector housing Bus station red english 3 DGND 4B 78 1 VP 2A ... 12-pin female X2, output Input Bus station BIS C-6022-...-ST14 green Output Connect shield to connector housing 12-pin female X3, input Output BIS C-6022-...-ST14 Bus station green VP 1 A 2 DGND 3 B 4 Connect shield to connector housing Bus station green red Connect shield to connector housing 5-pin male X2, input 5-pin female X3, output Input C60_2-019_818217_0806-e.p65 79 BIS C-6022-...-ST10 Interface Information / Wiring Diagrams Head 2 Head 1 Wiring diagram for BIS C-6022-...-ST10 processor X1, supply voltage, digital input, and CT Present outputs Pin +Vs CT Present 2 X1 Function –Vs +IN CT Present 1 S1 X2, PROFIBUS output X3, PROFIBUS input Head 1 X2 Pin Function DGND n.c. Head 2 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 S2 X3 n.c. VP +24 V GND X4, Service interface ☞ X4 Protection ground PE 10 ... 12 n.c. Pin Function The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise). When connecting the bus leads, make sure that the shield has proper connection to connector housing. n.c. TxD GND RxD n.c. = do not connect! 79 english 80 BIS C-6022-...-ST14 Interface Information / Wiring Diagrams Head 2 Head 1 Wiring diagram for BIS C-6022-...-ST14 processor X1, supply voltage, digital input X1 Pin Function +Vs –IN –Vs +IN n.c. Pin Function S1 X2, PROFIBUS input (male) Head 1 X2 X3, PROFIBUS output (female) Head 2 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 S2 X3 ☞ Protection ground PE english DGND n.c. Pin Function X4, Service interface X4 The ground connector should be connected to earth directly or through a RC combination depending on the system (potential counterpoise). When connecting the bus leads, make sure that the shield has proper connection to connector housing. 80 VP n.c. TxD GND RxD n.c. = do not connect! C60_2-019_818217_0806-e.p65 81 BIS C-6022 Changing the EEPROM Changing the EEPROM in the BIS C-6022 processor To change the EEPROM, open the processor as described on 76. Be sure before opening that the unit is disconnected from power. Head 2 Head 1 To avoid damaging the EEPROM, please observe the requirements for handling electrostatically sensitive components. The EEPROM is replaced by unplugging and plugging back into the socket. X1 S1 Head 1 X2 Head 2 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 S2 X3 Location of the EEPROM X4 english 82 BIS C-6022 Technical Data Dimensions, weight Housing Dimensions Weight Metal 190 x 120 x 60 mm 820 g Operating conditions Ambient temperature 0 °C to +60 °C Enclosure Protection class IP 65 (when connected) Connections BIS C-6022-...-ST10 Integral connector X1 for VS, CT Present_, +IN Round connector X2 / X3 for PROFIBUS-DP Integral connector X4 for Service interface 5-pin (male) 12-pin (female) 4-pin (male) Connections BIS C-6022-...-ST14 Integral connector X1 for VS, +IN Integral connector X2 for PROFIBUS-DP input Integral connector X3 for PROFIBUS-DP output Integral connector X4 for Service interface 5-pin (male) 5-pin (male) 5-pin (female) 4-pin (male) Electrical connections Supply voltage VS Ripple Current draw DC 24 V ± 20 % ≤ 10 % ≤ 400 mA with ST10 only: Control outputs CT Present 1 and 2 Output circuit Operating voltage VS for output Ripple Output current Voltage drop at 20 mA Output resistance RA 82 english Optocoupler isolated PNP (current sourcing) DC 24 V ± 20 % via X1 ≤ 10 % max. 20 mA approx. 2.5 V 10 kΩ to –VS 81 C60_2-019_818217_0806-e.p65 83 BIS C-6022 Technical Data Electrical Connections (continued) Digital input +IN Control voltage active Control voltage inactive Input current at 24 V Delay time, typ. Optocoupler isolated 4 V to 40 V 1.5 V to –40 V 11 mA 5 ms PROFIBUS-DP, Connector X2, X3 Head 1, Head 2, Read/Write Head serial interface for PROFIBUS stations via 2 x connectors for all read/write heads BIS C-3_ _ with 4-pin connector (female), excluding BIS C-350 and BIS C-352 RS 232 Service interface X4 Function displays BIS operating messages: Ready / Bus active CT1 Present / operating CT2 Present / operating LED red / green LED green / yellow LED green / yellow The CE-Mark is your assurance that our products are in conformance with the EU Directive 2004/108/EC (EMC-Guideline) and the EMC Law. Testing in our EMC Laboratory, which is accredited by the DATech for Testing of Electromagnetic Compatibility, has confirmed that Balluff products meet the EMC requirements of the Generic Standard EN 61000-6-4 (Emission) and EN 61000-6-2 (Noise Immunity). english 84 BIS C-6022 Ordering Information Ordering code BIS C-6022-019-050-03-ST_ _ Balluff Identification System Type C Read/Write System Hardware Type 6022 = metal housing, PROFIBUS-DP Software Type 019 = PROFIBUS-DP Version 050 = with two connections for external read/write heads BIS C-3_ _ (except BIS C-350 and -352) Interface 03 = bus versions User Connection ST10 = Connector version X1, X2, X3, X4 (male: 1× 5-pin, 1× 4-pin, female: 2× 12-pin) ST14 = Connector version X1, X2, X3, X4 (male: 2× 5-pin, 1× 4-pin, female: 1× 5-pin) Accessory (optional, not included) Type Mating connector Protective cap Protective cap Termination 84 english for X1 for X2 for X3 for X4 for Head_, X4 Ordering code for ST10 Ordering code for ST14 BKS-S 79-00 BKS-S 86-00 BKS-S 86-00 BKS-S 10-3 BES 12-SM-2 115 475 for X2 BKS-S 79-00 BKS-S103-00 BKS-S105-00 BKS-S 10-3 BES 12-SM-2 BKS 12-CS-01 for X3 BKS-S105-R01 for X3 83 C60_2-019_818217_0806-e.p65 85 Appendix, ASCII Table DeciControl Hex ASCII mal Code 00 Ctrl @ NUL DeciControl Hex ASCII mal Code 22 16 Ctrl V SYN DeciHex ASCII mal 44 2C DeciHex ASCII mal 65 41 DeciHex ASCII mal 86 56 DeciHex ASCII mal 107 6B 01 Ctrl A SOH 23 17 Ctrl W ETB 45 2D 66 42 87 57 108 6C 02 Ctrl B STX 24 18 Ctrl X CAN 46 2E 67 43 88 58 109 6D 03 Ctrl C ETX 25 19 Ctrl Y EM 47 2F 68 44 89 59 110 6E 04 Ctrl D EOT 26 1A Ctrl Z SUB 48 30 69 45 90 5A 111 6F 05 Ctrl E ENQ 27 1B Ctrl [ ESC 49 31 70 46 91 5B 112 70 06 Ctrl F ACK 28 1C Ctrl \ FS 50 32 71 47 92 5C 113 71 07 Ctrl G BEL 29 1D Ctrl ] GS 51 33 72 48 93 5D 114 72 08 Ctrl H BS 30 1E Ctrl ^ RS 52 34 73 49 94 5E 115 73 Ctrl _ US 53 35 74 4A 95 5F 116 74 SP 54 36 75 4B 96 60 117 75 09 Ctrl I HT 31 1F 10 0A Ctrl J LF 32 20 11 0B Ctrl K VT 33 21 55 37 76 4C 97 61 118 76 12 0C Ctrl L FF 34 22 56 38 77 4D 98 62 119 77 13 0D Ctrl M CR 35 23 57 39 78 4E 99 63 120 78 14 0E Ctrl N SO 36 24 58 3A 79 4F 100 64 121 79 15 0F Ctrl O SI 37 25 59 3B 80 50 101 65 122 7A 16 10 Ctrl P DLE 38 26 60 3C 81 51 102 66 123 7B 17 11 Ctrl Q DC1 39 27 61 3D 82 52 103 67 124 7C 18 12 Ctrl R DC2 40 28 62 3E 83 53 104 68 125 7D 19 13 Ctrl S DC3 41 29 63 3F 84 54 105 69 126 7E 20 14 Ctrl T DC4 42 2A 64 40 85 55 106 6A 127 7F DEL 21 15 Ctrl U NAK 43 2B english 85
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