Baumer Electric OIS-W-WR300303 RF-Identification System User Manual Installation

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Document ID	141770
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Document Description	Installation
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Permanent Confidential	No
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Document Type	User Manual
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Date Submitted	2001-03-27 00:00:00
Date Available	2001-04-23 00:00:00
Creation Date	1910-10-22 01:34:10
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Document Title	Installation

Technical Documentation
User’s Manual
OIS-W: User's Manual
Hardware
PROJECT
USER'S MANUAL
PROJECT:
PROJECT LEADER: CLEMENS ZEHNDER
CC:
SUPPLIER:
 2000 Baumer Ident AG Schweiz
DOCUMENT
INITIAL DATE:
LAST CHANGE:
VERSION:
FILE:
22. FEBRUARY 2000
10. OCTOBER 2000
3.1 E
MGSY-2001-0302.DOC
Baumer Ident AG
Contents
The Aim of the Document
User’s Instructions ............................................................................................................................1
1.1 Technical hot line ......................................................................................................................1
1.2 Certification ...............................................................................................................................1
1.3 Warranty....................................................................................................................................1
Safety Instructions ............................................................................................................................2
2.1 General Instructions ..................................................................................................................2
2.2 General Graphic Instruction ......................................................................................................3
Description of the Hardware Components .....................................................................................4
3.1 System ......................................................................................................................................4
3.2 Reader.......................................................................................................................................5
3.3 Tag ..........................................................................................................................................17
3.4 Antenna ...................................................................................................................................20
3.5 Cable .......................................................................................................................................24
3.6 Mounting Aids..........................................................................................................................27
How to connect the Hardware Components and switch on the Reader....................................28
Personal Notices .............................................................................................................................31
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
Contents of the pictures
Picture 2-1: general graphic instructions ............................................................................................................................................3
Picture 3-1: system; general view.......................................................................................................................................................4
Picture 3-2: reader (R)........................................................................................................................................................................6
Picture 3-3: mechanical dimensions of the reader (R), without case .................................................................................................9
Picture 3-4: tag (T) ...........................................................................................................................................................................17
Picture 3-5: mechanical dimensions of the tags (T)..........................................................................................................................19
Picture 3-6: antenna (A); on the left with and on the right without circulator .....................................................................................20
Picture 3-7: antenna diagram WA-x1xx ............................................................................................................................................21
Picture 3-8: antenna diagram WA-x3xx ............................................................................................................................................22
Picture 3-9: antenna diagram WA-x4xx ............................................................................................................................................22
Picture 3-10: mechanical dimensions of the antennas (A)................................................................................................................23
Picture 3-11: rf cable (C) ..................................................................................................................................................................24
Picture 3-12: mechanical dimensions of the rf cables (C).................................................................................................................26
Picture 4-1: hardware connections ...................................................................................................................................................28
Contents of the tables
Table 1-1: area of validity ...................................................................................................................................................................2
Table 3-1: terms of the system...........................................................................................................................................................4
Table 3-2: terms of the reader (R) ......................................................................................................................................................7
Table 3-3: overview of the readers (R) ..............................................................................................................................................8
Table 3-4: specification for application of the reader (R) ....................................................................................................................9
Table 3-5: serial interface RS 232 (R13) ..........................................................................................................................................11
Table 3-6: +24 VDC input 2 (R20) ....................................................................................................................................................12
Table 3-7: serial interface 1 (R23), variation with RS232..................................................................................................................12
Table 3-8: serial interface 1 (R23), variation with RS422.................................................................................................................12
Table 3-9: serial interface 1 (R23), variation with RS485..................................................................................................................13
Table 3-10: output socket of InterBus-S (R24) .................................................................................................................................13
Table 3-11: input plug of IBS (R29) ..................................................................................................................................................14
Table 3-12: serial interface 2 (R30) ..................................................................................................................................................14
Table 3-13: pin assignment of the binary Inputs / Outputs 2 (R31 ....................................................................................................14
Table 3-14: specifications of the binary Inputs / Outputs 2 (R31) .....................................................................................................15
Table 3-15: +24 VDC input 1 (R37) ..................................................................................................................................................15
Table 3-16: serial interface RS 422 (R38) ........................................................................................................................................16
Table 3-17: pin assignment of the binary Inputs / Outputs 1 (R39)...................................................................................................16
Table 3-18: specification of the binary Inputs / Outputs 1 (R39) .......................................................................................................16
Table 3-19: terms of the tag (T)........................................................................................................................................................17
Table 3-20: overview of the tags (T) .................................................................................................................................................18
Table 3-21: specifications for applications of the tags (T).................................................................................................................19
Table 3-22: terms of the antenna (A)................................................................................................................................................20
Table 3-23: overview of the antennas (A) .........................................................................................................................................21
Table 3-24: mechanical dimensions of the antennas (A) ..................................................................................................................23
Table 3-25: specifications for the applications of the antenna (A).....................................................................................................23
Table 3-26: terms of the rf cable (C).................................................................................................................................................24
Table 3-27: overview of the rf cables (C) ..........................................................................................................................................25
Table 3-28: mechanical dimensions of the rf cable (C).....................................................................................................................26
Table 3-29: specifications for the applications for the rf cables (C)...................................................................................................26
Table 4-1: how to connect the hardware components and switch on the reader...............................................................................29
Author: Clemens Zehnder
File: Installation.doc
Baumer Ident AG
Contents of the Indices
+24 VDC input 1 (R37)
11, 15, 29
+24 VDC input 2 (R20)
11, 12, 29
+5 VDC power supply status (R16)
11, 29
+5 VDC power supply status (R19)
11, 29
+6 VDC power supply status (R15)
11, 29
-12 VDC power supply status (R14)
11, 29
binary inputs / outputs 1 (R39)
16, 29
binary inputs / outputs 2 (R31)
14, 29
bus active status of IBS (R26)
13
cable check status of IBS (R25)
13
case (R02)
chassis plug (R34)
15, 29
communication failure (R21)
12
communication failure 1 (R11)
10, 16
detection status of ant 1 (R10)
10
detection status of ant 2 (R40)
16
front panel (R01)
fuseholder (R36)
15
input plug of IBS (R29)
14, 29
mains cable (R33)
15, 29
mains switch (R35)
15, 29
output socket of InterBus-S (R24)
13, 29
power supply cable (R18)
11
power supply cable 1 (R17)
11, 15, 29
reader status of ant 1 (R09)
10
reader status of ant 2 (R41)
16
receiver input / transmitter output of ant 2 (R05)
10, 29
receiver input / transmitter output of ant1 (R08)
10, 29
receiver input of ant 1 (R06)
10, 29
receiver input of ant 2 (R03)
9, 29
remotebus disable status of IBS (R28)
13
serial interface 1 (R23)
12, 13, 29
serial interface 2 (R30)
14, 15, 29
serial interface RS 232 (R13)
10, 11, 29
serial interface RS 422 (R38)
10, 14, 15, 29
switched double fused chassis plug (R32)
15
system failure 1 (R12)
10
system failure 2 (R22)
12
transmit / receive status of IBS (R27)
13
transmitter output of ant 1 (R07)
10, 29
transmitter output of ant 2 (R04)
10, 29
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
The Aim of the Document
The document describes the hardware of the Ident System OIS-W of Baumer Ident as an user’s manual.
It is addressed to maintenance staff and system integrators.
For maintenance staff a PC based Service Software „Basic“ is available which is described in the
additional document „Service Software Basic“.
For system integrators a PC based Service Software „Development“ is available which is described in the
additional document „Service Software Development“.
Baumer Ident supplies the OIS-W preconfigured and set up in parameters. In the normal case the user
needn’t read the whole document to succeed in putting the system in operation.
This document is based on the system configuration below:
Terms
Reference-Code
Reader
WR-xxxx (without WR-xx2x)1
Tag
WT-xxxx
Antenna
WA-xxxx
with DSP SW 2.26
Mounting Aids
WM-xxxx
RF Cable
WC-xxxx
Table 1-1: area of validity
1 WR-xx2x (with Profibus-DP) is in preparation!
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
1/1
1 User’s Instructions
1.1 Technical hot line
Please report any problems to:
• Baumer Ident @ Baumer Electric AG
Hummelstrasse 17
CH-8500 Frauenfeld
Switzerland
Tel.:
Fax:
e-mail:
+41-52-728 11 22
+41-52-728 11 44
dzehnder@baumerelectric.com
1.2 Certification
The OIS-W was designed, constructed and certified according to the following references:
• BAPT 211 ZV 037/2050
April 97
Bundesamt für Post und Telekommunikation (D); „Zulassungsvorschrift für Funkanlagen für
Identifizierungszwecke“
• BAKOM SR 784.103.12 / 1.33 1.6.1996
Bundesamt für Kommunikation (CH), „Technische Anforderungen für Funkanlagen mit geringer
Reichweite die im Frequenzbereich 1 GHz bis 25 GHz auf Sammelfrequenzen betrieben
werden"
• I-ETS 300 440 Dec. 1995
ETSI, „Radio Equipment and Systems (RES); Short range devices; Technical characteristics
and test methods to be used in the 1 GHz to 25 GHz frequency range“, Dec. 1995.
1.3 Warranty
This Baumer Ident product is warranted against defects in material and workmanship for a period of one
year from date of delivery. During the warranty period, Baumer Ident will, at its option, either repair or
replace products which prove to be defective.
Baumer Ident warrants that its software and firmware designated by Baumer Ident for use with an OIS-W
will execute its programming instructions when properly installed on that system. Baumer Ident does not
warrant that the operation of the system will be uninterrupted or error-free.
The foregoing warranty shall not apply to defects resulting from improper or inadequate operation by
buyer, buyer-supplied software or interfacing, unauthorized modification or misuse, operation outside of
the environmental specifications for the product, or improper site preparation or maintenance. Baumer
Ident will decline liability for units that have been opened without permission of Baumer Ident.
Author: Clemens Zehnder
File: Installation.doc
2/3
Baumer Ident AG
2 Safety Instructions
2.1 General Instructions
Observe the following safety instructions, in order to avoid injuries and damage to this product and to the
devices connected to it. To avoid the potential dangers, only use the product as described.
• Service work must only be carried out by qualified service staff.
• Correct procedure with rf systems. Incorrect handling of rf systems can damage the health.
Use only certified antennas supplied by Baumer Ident. Never use amplifying device in the
transmitting line between reader and antenna.
• Use the correct supply voltage. Consult the product label before connecting the mains cable.
• Correct connections. Do not connect or remove any cable from any connection or any
interface while the system is switched on.
• Observe all nominal values at the terminals. To avoid the danger of fire or an electric shock,
pay attention to all nominal values and inscriptions on the product. When necessary read the
additional information regarding nominal values in the user’s manual before connecting the units
or cables.
• Do not open the unit. Never remove the covers or the front panel for any reason.
• Do not work without the cover in place. Never operate the unit with the covers or front panel
dismounted.
• Do not operate units that are possibly damaged. If it is suspected that the unit is damaged, it
should be checked by qualified staff.
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
3/4
2.2 General Graphic Instruction
These indications appear in this user’s manual.
Danger!
Specific danger through electric voltage
GHz
Danger!
Specific danger through high frequency
Caution!
Risks to the system
Advice!
Advice to facilitate the handling
Picture 2-1: general graphic instructions
Author: Clemens Zehnder
File: Installation.doc
4/5
Baumer Ident AG
3 Description of the Hardware Components
3.1 System
RX
Code
TX
Picture 3-1: system; general view
Abbreviation
Term
Reference-Code
reader
WR-xxxx
tag
WT-xxxx
antenna
WA-xxxx
mounting aids
WM-xxxx
rf cable
WC-xxxx
service software (S)
WS-xxxx
Table 3-1: terms of the system
The OIS-W system shows a flexible, modular product concept. The reader (R) is in principle separated
from the antenna (A). Thereby the reader (R) may be placed in another environment (temperature,
humidity, explosive atmosphere) than the antenna (A).
Before delivery Baumer Ident will configure and parameterize the OIS-W system based on the respective
application. This procedure allows a short commissioning.
Baumer Ident supplies a service software (S) to optimize the configuration parameters during the
commissioning and for the maintenance. The service software (S) is not necessary during the operation.
Serial interfaces and fieldbus interfaces allow integration in a customer data network or teleservice.
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
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3.2 Reader
3.2.1 Introduction
A flexible and modular system consisting of the reader (R) and the optional integrated interface unit forms
the basis for the most common possibilities to integrate into a higher-order system. Interfaces with RS 232
and RS 422 are available in the basic reader type. The optional interface unit is necessary for interfaces
with Profibus-DP, InterBus-S, CAN or Ethernet.
The reader (R) is designed and built according to the newest state-of-the-art techniques. It contains a
DSP1, a FPGA2 and a DDS3.
Essentially the functions of the reader (R) are realized with a DSP. It is responsible for the reliable
decoding of the reflected microwave signal and for steering and control of the whole unit. The program
modules and the configuration file are saved in a Flash-EPROM. As the functions are realized with
software, application specific modifications or software updates can easily be carried out.
The reader (R) is the most important module of the OIS-W system. It generates the microwave signal to
interrogate a tag, sends is out by the antenna (A), processes the receiving signal, evaluates the code and
communicates the data with selectable serial interfaces or with an optional fieldbus interface to a network.
The OIS-W transponders are fix code tags. The linking of this fix code with an application specific
identification number can be carried out with the help of a look up table within the reader (R) .
One or two antennas(A) can be connected to the reader (R) according to its type. This allows the
realization of the identification points with only one OIS-W system.
The reader (R) can be operated either in the operation mode „event driven“ or „triggered“. The reader (R)
can be triggered either with a digital input or with a telegram from a higher order system. The user has the
choice whether the interrogation signal is constantly on or only if required.
For various additional steering functions as e.g. switching of external loads or interrogation of errors, there
are one or more digital outputs per antenna available according to the reader (R) type. This may possibly
make a PLC or a PC obsolete. For experienced users it is possible to program themselves the
functionality of the digital outputs with the help of the microcontroller.
The readers (R) is supplied as 19 inch plug-in unit or integrated into a case with the protection class IP40
or IP65. Both varieties are available with a 24 VDC or 100-250 VAC // 50/60 Hz power supply.
If several reader (R) are operated in a closed space they have to be synchronized. The „parallel
synchronization“ as opposed to the „sequential synchronization“ can do without additional cabling.
Baumer Ident supplies each reader (R) configured and parametrized. The user installs the reader (R) at
the defined identification point. After that the configuration parameters are optimized during a short
commissioning. If you have any questions do not hesitate to make use of our technical hot line.
Advice!
Refer to summary of all the reader types in table 3.3.
1 Digital Signal Processor
2 Field Programmable Gate Array
3 Direct Digital Synthesizer
Author: Clemens Zehnder
File: Installation.doc
6/7
Baumer Ident AG
3.2.2 Overview
R09 R10 R11 R12 R13 R14 R15 R16
R17
R18
R19 R20 R21 R22 R23
R08
2.45 GHz Identsystem
R07
R06
R05
Tx
Ant
Rx
+5 VDC
+6 VDC
-12 VDC
Read Valid
R25
24 VDC
RS 232
Ser 1
+5 VDC
R04
R03
R24
Power
Error
System1
Interface1
IBS OUT
Sys2 CC
Inter2 RD
BA
TR
R26
R27
Tx
Ant
R28
Rx
R29
R02
Aux 1
RS 422
24 VDC
Aux 2
Ser 2
IBS IN
R01
R41 R40
R39 R38 R37
R36 R35 R34 R33 R32
R31 R30
reader
reader with power supply
reader with power supply, microcontroller and fieldbus interface
Picture 3-2: reader (R)
Advice!
The above picture and the table on the right show and describe all the available
components of the reader. Depending on the reader type not all the components exist.
The respective configuration based on the reference code is mentioned in table 3.3.
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
Abbr.
Labeling on front panel
7/8
Element
Correct term
OIS-W WT-xxxx
reader
R01
without
front panel
front panel
R02
without
case
case
R03
Ant 2: Rx
TNC-jack
receiver input antenna 2
R04
Ant 2: Tx
TNC-jack
transmitter output antenna 2
R05
Ant 2: Tx/Rx
TNC-jack
receiver input / transmitter output antenna 2
R06
Ant 1: Rx
TNC-jack
receiver input antenna 1
R07
Ant 1: Tx
TNC-jack
transmitter output antenna 1
R08
Ant 1: Tx/Rx
TNC-jack
receiver input / transmitter output antenna 1
R09
Read 1
green LED
reader status antenna 1
R10
Valid 1
green LED
detection status antenna 1
R11
Interface 1
red LED
communication failure 1
R12
System 1
red LED
system failure 1
R13
RS 232
‘D’ Sub 9-way plug
serial interface RS 232
R14
Power -12 VDC
green LED
-12 VDC power supply status
R15
Power +6 VDC
green LED
+ 6 VDC power supply status
R16
Power +5 VDC
green LED
+5 VDC power supply status
R17
without
shielded cable
power supply cable 1
R18
without
shielded cable
power supply cable 2
R19
+ 5 VDC
green LED
+5 VDC power supply status
R20
24 VDC
‘D’ Sub 3-way plug
+24 VDC input 2
R21
Interface 2
red LED
communication failure 2
R22
System 2
red LED
system failure 2
R23
Ser 1
‘D’ SUB 9-way plug
serial interface 1
R24
IBS OUT
‘D’ Sub 9-way socket
output socket InterBus-S
R25
CC
green LED
cable check status InterBus-S
R26
BA
green LED
bus active status InterBus-S
R27
TR
green LED
transmit / receive status InterBus-S
R28
RD
red LED
remotebus disable status InterBus-S
R29
IBS IN
‘D’ Sub 9-way plug
input plug InterBus-S
R30
Ser 2
‘D’ Sub 9-way plug
serial interface 2
R31
Aux 2
‘D’ Sub 15-way plug
binary inputs / outputs 2
R32
without
switched double fused chassis plug
switched double fused chassis plug
R33
without
mains cable
mains cable
R34
without
built-in to switched double fused chassis plug
chassis plug
R35
without
built-in to switched double fused chassis plug
mains switch
R36
without
built-in to switched double fused chassis plug
fuseholder
R37
24 VDC
‘D’ Sub 3-way plug
+24 VDC input 1
R38
RS 422
‘D’ Sub 3-way socket
serial interface RS 422
R39
Aux 1
‘D’ Sub 3-way plug
binary inputs / outputs
R40
Valid 2
green LED
detection status antenna 2
R41
Read 2
green LED
reader status antenna 2
Table 3-2: terms of the reader (R)
Author: Clemens Zehnder
File: Installation.doc
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Baumer Ident AG
3.2.3 Types of Readers
W R
Reader version
Number of antennas
Interface
Special features
Value
Reader version
Application
For applications in existing rack housing
and 24 VDC power input
For applications in existing rack housing
and
24
VDC
power
input.
The
Reader with microcontroller, rack mountable, 24 VDC
microcontroller gives the reader additional
data and aux port control features
For applications where one reader controls
One antenna, in combination with WA-0xxx
one ID point
Basic reader, rack mountable, 24 VDC
Two independent, time multiplexed antennas, in For applications where one reader controls
combination with WA-0xxx
two closed ID points
One antenna, in combination with WA-1xxx
Two independent, time multiplexed antennas, in For applications where one reader controls
1)
combination with WA-1xxx
two closed ID points
RS 232 and RS 422
Standard
Interbus-S and two serial interfaces, in combination
with WR-1xxx
Available only upon request
2)
Profibus DP and two serial interfaces, in combination
with WR-1xxx
Available only upon request
2)
CAN and two serial interfaces, in combination with
WR-1xxx
Available only upon request
2)
Ethernet and two serial interfaces, in combination
with WR-1xxx
Available only upon request
2)
No additional features
Standard
Additional 100 – 240 VAC power supply
Includes a separate, rack mountable power
supply
Additional housing, IP 40
Includes a protecting reader housing
Additional 100 – 240 VAC power supply and housing,
IP 40
Includes a separate, rack mountable power
supply and a protecting housing
Additional housing, IP 65
Includes a protecting reader housing
Additional 100 – 240 VAC power supply and housing,
IP 65
Includes a separate, rack mountable power
supply and a protecting housing
Number of antennas
Interface
Description
Special features
1) The reading distance is reduced according to the antenna data sheet
2) Fieldbus interfaces are not available at the moment, time of delivery is 6 months
Table 3-3: overview of the readers (R)
Advice!
We gladly advice you on choosing the optimum reader!
File: Installation.doc
Author: Clemens Zehnder
For applications where one reader controls
1)
one ID point
Baumer Ident AG
9 / 10
3.2.4 Mechanical Dimensions
3 HE(128.7 mm)
WR-0x00 WR-0x01
WR-1xxx
28 TE (142 mm)
158.5 mm
18 mm
38 TE (193 mm)
66 TE (335 mm)
Picture 3-3: mechanical dimensions of the reader (R), without case
3.2.5 Specifications for Applications
Parameter
Limits
Frequency range
2400 - 2483.5 MHz
Transmitter power
500 mW EIRP max.
Operating temperature
0 °C to + 55 °C
Humidity
non condensing
Power supply
24 VDC ± 10 % / ≤ 1 A // 100-250 VAC ≤ 1 A
Class of protection
see Table 3-3
Table 3-4: specification for application of the reader (R)
3.2.6 Description of all Reader Components assessable from the Outside
front panel (R01)
The front panel is made of aluminum and is 2.0 mm thick. On the front side it is anodized and on the back
side passivated.
case (R02)
Generally the reader can be supplied with or without case (as a 19in plug-in unit). Cases are available in
the degrees of protection IP40 and IP65.
receiver input of ant 2 (R03)
• Impedance:
50 Ohm
• Connector:
TNC jack
Author: Clemens Zehnder
File: Installation.doc
10 / 11
Baumer Ident AG
transmitter output of ant 2 (R04)
• Impedance:
50 Ohm
• Connector:
TNC jack
receiver input / transmitter output of ant 2 (R05)
This connector is used with the reader types WR-x1xx and WR-x3xx (both with circulator) in combination
with the antenna WA-1xxxx.
• Impedance:
50 Ohm
• Connector:
TNC jack
receiver input of ant 1 (R06)
• Impedance:
50 Ohm
• Connector:
TNC jack
transmitter output of ant 1 (R07)
• Impedance:
50 Ohm
• Connector:
TNC jack
receiver input / transmitter output of ant1 (R08)
This connector is used with the reader types WR-x1xx and WR-x3xx (both with circulator) in combination
with the antenna WA-1xxxx.
• Impedance:
50 Ohm
• Connector:
TNC jack
reader status of ant 1 (R09)
If the green LED is on, the antenna sends out an interrogation signal.
detection status of ant 1 (R10)
If the red LED is on the reader (R) has recognized a valid tag (T).
communication failure 1 (R11)
If the red LED is on, the communication partner of the serial interface RS 232 (R13) or the serial interface
RS 422 (R38) has not answered within the length of time defined by the parameters.
Please note that the red LED is briefly on during the start up of the reader (R).
system failure 1 (R12)
If the red LED is on, there is an internal failure which generally cannot be fixed by the user.
Please note that the red LED is briefly on during the start up of the reader (R).
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
11 / 12
serial interface RS 232 (R13)
This serial interface is used as a service or data output to the service PC.
Feature
Definition
Signal Levels
RS232
Baud rates
default
optional
9600 baud
115'200 baud
Parameter
8 bit, 1stop bit, no parity
Connector
9-Pin D-Sub, male (DTE)
Pin Assignment
DCD
RXD
DSR
RTS
TXD
CTS
DTR
RI
GND
Table 3-5: serial interface RS 232 (R13)
-12 VDC power supply status (R14)
If the green LED is on the -12 VDC power supply is available.
+6 VDC power supply status (R15)
If the green LED is on the +6 VDC power supply is available.
+5 VDC power supply status (R16)
If the green LED is on the +5 VDC power supply is available.
power supply cable 1 (R17)
The 24 VDC power supply which is only integrated in the reader type 0xx1/0xx3/0xx5 is to be connected
with the power supply cable 1 (R17) to the +24 VDC input 1 (R37). Herewith the power supply of the
reader is secured.
• cable:
2 x 0.5mm ; shielded
• jack:
Phoenix Power Subcon PSC 1,53/3-F
• jack socket:
Phoenix Subcon jack socket
power supply cable (R18)
The 24 VDC power supply which is only integrated in the reader type 0xx1/0xx3/0xx5 is to be connected
with the power supply cable (R18) to the +24 VDC input 2 (R20). Herewith the power supply of the
microcontroller and fieldbus unit is secured
• cable:
2 x 0.5mm ; shielded
• jack:
Phoenix Power Subcon PSC 1,53/3-F
• jack socket:
Phoenix Subcon jack socket
+5 VDC power supply status (R19)
If the green LED is on the +5 VDC power supply is available.
Author: Clemens Zehnder
File: Installation.doc
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Baumer Ident AG
+24 VDC input 2 (R20)
The 24 VDC power supply which is only integrated in the reader type 0xx1/0xx3/0xx5 is to be connected
with the power supply cable (R18) to the +24 VDC input 2 (R20). Herewith the power supply of the
microcontroller and fieldbus unit is secured.
• plug:
Phoenix Power Subcon PSC 1,5/3-M
P aram eter
pow er supply voltage
pow er supply current
m in .
+21.6
Typ e
+24.0
m ax.
+26.4
500
u n its
VDC
mA
P in
1 ( above)
2 ( m iddle)
3 ( below )
C o n tact
24 V D C
0 V
--
Table 3-6: +24 VDC input 2 (R20)
communication failure (R21)
Not yet released!
system failure 2 (R22)
Not yet released!
serial interface 1 (R23)
This interface is provided as an additional data communication interface and can be assembled as
RS232, RS422 or RS485. The communication can be adapted to special customer needs with the help of
the integrated microcontroller.
Feature
Signal level:
Baud rates
default
optional
Parameter
Plug
Pin assignment
Definition
RS232
9600 baud
1200, 2400, 4800, 19200, 38400
8 bit, 1stop bit, no parity
9-Pin D-Sub, male (DTE)
RXD
RTS
TXD
CTS
GND
Table 3-7: serial interface 1 (R23), variation with RS232
Feature
Signal level:
Baud rates
default
optional
Parameter
Plug
Pin assignment
Definition
RS422
9600 baud
1200, 2400, 4800, 19200, 38400
8 bit, 1stop bit, no parity
9-Pin D-Sub, male (DTE)
T6
T+
R+
R9
Table 3-8: serial interface 1 (R23), variation with RS422
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
Feature
Signal level:
Baud rates
default
optional
Parameter
Plug
Pin assignment
13 / 14
Definition
RS485
9600 baud
1200, 2400, 4800, 19200, 38400
application specific
9-Pin D-Sub, male (DTE)
R-/T6
R+/T+
R+/T+
R-/T9
Table 3-9: serial interface 1 (R23), variation with RS485
output socket of InterBus-S (R24)
• outgoing InterBus-S interface
Feature
Signal level:
Jack:
Pin assignment
Definition
InterBus-S
9-Pin D-Sub, female
/DO2
/DI2
RBST
DO2
DI2
GND
+5V
Table 3-10: output socket of InterBus-S (R24)
cable check status of IBS (R25)
The green LED is on if the InterBus-S cable connection is in order and the InterBus-S interface module is
not in the reset mode.
bus active status of IBS (R26)
The green LED is on if the data communication on the InterBus-S is active.
transmit / receive status of IBS (R27)
Not yet released!
remotebus disable status of IBS (R28)
The red LED is on if the continuous fieldbus is switched off.
Author: Clemens Zehnder
File: Installation.doc
14 / 15
Baumer Ident AG
input plug of IBS (R29)
• incoming InterBus-S interface
Feature
Signal level:
Plug:
Pin assignment
Definition
InterBus-S
9-Pin D-Sub, male
/DO1
/DI1
DO1
DI1
GND1
Table 3-11: input plug of IBS (R29)
serial interface 2 (R30)
As a standard the serial interface 2 (R30) of the reader type WR-111x is to be fixed with the serial
interface RS 422 (R38). This connection provides the communication between the reader (R) and the
microcontroller and fieldbus unit.
Feature
Signal level:
Baud rates:
default
optional
Parameter
Plug
Pin assignment
Definition
RS422
9600 baud
1200, 2400, 4800, 19200, 38400
8 bit, 1stop bit, no parity
9-Pin D-Sub, male (DTE)
T6
T+
R+
R9
Table 3-12: serial interface 2 (R30)
binary inputs / outputs 2 (R31)
In combination with the microcontroller unit two further digital outputs are available. Contrary to the Binary
Inputs / Outputs 1 (R39) they are not assigned directly to the antenna but can generally be programmed
freely with the help of the integrated microcontroller. In that way in an application a PLC or a PC may
become obsolete. Experienced users can do the programming themselves.
Pin Assignment
Connector:
Digital inputs
15-Pin D-Sub, male
+AUX_IN2
-AUX_IN2
10
+AUX_IN1
-AUX_IN1
AUX_OUT2a
AUX_OUT2b
11
12
AUX_OUT1a
AUX_OUT1b
IntErr
15
SysErr
Common
Digital outputs
Error messages
Table 3-13: pin assignment of the binary Inputs / Outputs 2 (R31
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
15 / 16
Specification
Parameter
Digital inputs
voltage
current
Digital outputs
voltage
current
Error Outputs
voltage
current
min.
typ.
max.
Unit
15
24
30
10
V DC
mA
30
V DC
30
VDC
mA
Note
optically isolated
single pole single throw relay
open collector
Table 3-14: specifications of the binary Inputs / Outputs 2 (R31)
switched double fused chassis plug (R32)
• Nominal voltage 250 VAC
• Class of protection I
mains cable (R33)
• three-pole
chassis plug (R34)
• IEC 320
mains switch (R35)
• two-pole, non-illuminated
fuseholder (R36)
• for two fuses 5 x 20 mm, 0.8 A fast
+24 VDC input 1 (R37)
The 24 VDC power supply which is only integrated in the reader type 0xx1/0xx3/0xx5 is to be connected
with power supply cable 1 (R17) to the +24 VDC input 1 (R37). Herewith the power supply of the reader
unit is secured.
• Plug:
P aram eter
pow er supply voltage
pow er supply current
Phoenix Power Subcon PSC 1,5/3-M
m in .
+21.6
Typ e
+24.0
m ax.
+26.4
500
u n its
VDC
mA
P in
1 (above)
2 (m iddle)
3 (below )
C o n tact
24 V D C
0 V
--
Table 3-15: +24 VDC input 1 (R37)
serial interface RS 422 (R38)
This interface is primarily used as a data output. Either the higher-order system is connected here if
required or the interface is connected with a cable to the serial interface 2 (R30).This is necessary if you
use a reader type with a microcontroller and fieldbus unit.
Author: Clemens Zehnder
File: Installation.doc
16 / 17
Feature
Signal level:
Baud rates:
default
optional
Parameter
Plug
Pin assignment
Baumer Ident AG
Definition
RS422
9600 baud
115'200 baud
8 bit, 1stop bit, no parity
9-Pin D-Sub, male (DTE)
T6
T+
R+
R9
Table 3-16: serial interface RS 422 (R38)
binary inputs / outputs 1 (R39)
One digital input and one digital output are available per antenna (A). In the operation mode „triggered“
the external trigger signal (e.g. light barrier) is to be connected to the reader (R) via the respective binary
input.
The respective digital output signals a valid identification and it is to be connected to an external control
circuit if required. With the help of the configuration file several output functions (e.g. release delay) can
be parameterized for each binary output.
System failure 1 (R12) and communication failure 1 (R11) are also connected to binary outputs.
Pin assignment
Connector:
Digital inputs
15-Pin D-Sub, male
+AUX_IN2
-AUX_IN2
10
+AUX_IN1
-AUX_IN1
AUX_OUT2a
AUX_OUT2b
11
12
AUX_OUT1a
AUX_OUT1b
IntErr
15
SysErr
Common
Digital outputs
Error messages
Table 3-17: pin assignment of the binary Inputs / Outputs 1 (R39)
Specification
Parameter
Digital inputs
voltage
current sink
Digital outputs
voltage
current
Error Outputs
voltage
current
min.
typ.
Max.
units
15
24
30
10
V DC
mA
30
V DC
30
VDC
mA
remarks
optically isolated
single pole single throw relay
open collector
Table 3-18: specification of the binary Inputs / Outputs 1 (R39)
detection status of ant 2 (R40)
If the green LED is on the reader (R) has detected a valid tag (T).
reader status of ant 2 (R41)
If the green LED is on the antenna (A) sends out an interrogating signal.
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
17 / 18
3.3 Tag
3.3.1 Introduction
The tags (T) are extremely rugged and can be used for most demanding applications including high
temperatures up to 250 C.
The tags (T) have an extraordinary long life span and are completely maintenance-free. These
advantages are the result of an innovative technical approach eliminating the battery and other active
electronic components.
The code is defined during the production of the SAW device and cannot be changed in the field (fix
code). The linking of this code with an application specific identification number can be carried out with the
help of a look up table within the reader (R). In this case only the application specific identification
numbers appear on the data interface. The code or the application specific identification number can be
printed on or engraved in the housing.
There exist various types of tags covering the most demanding requirements from logistics to access
control. The tags (T) are also modular and can be adapted well to specific requirements of any
application.
The user only fixes the tags (T) on the objects which are to be identified and creates the look up table if
required.
3.3.2 Overview
T01
T04
T03
T02
T01
T04
T03
T02
Picture 3-4: tag (T)
The picture on the left shoes a tag (T) for access control and the picture on the right one for logistics.
NR.
Term
Tag
T01
Housing
T02
SAW device
T03
Patch antenna
T04
Board
Table 3-19: terms of the tag (T)
Author: Clemens Zehnder
File: Installation.doc
18 / 19
Baumer Ident AG
3.3.3 Types of Tag
The tags (T) are specified as follows:
Tag version
Environment
Code ranges
Special features
Value
Description
Application
Public code
For applications where different customers
use the same code range
Protected code, only available for WT-1x4x
Up to about 100 mio. unique codes for
access control
Temperature range -30°C to + 80°C,
IP 40 tag housing
Standard housing with reduced mechanical
strength and no fixing holes
Temperature range -30°C to + 100°C,
IP 68 tag housing
Temperature range 0°C to + 200°C
Intermittent temperature range 0°C to + 250°C
IP 68 tag housing
Temperature range 0°C to + 250°C,
IP 68 tag housing
Mechanically robust housing with additional
fixing holes
Tag version
Environment
Mechanically robust housing with additional
fixing holes
Mechanically robust housing with additional
fixing holes
Code range 1 to 10’000 (D4)
Industrial and long reaching logistic or
access control applications
Code range 1 to 100’000’000 (D8)
Logistic and access control applications
Standard
Standard applications
For tag fixation at the inside of a vehicle’s windshield
glass
For vehicle access control applications
Special tag fixation
Available only open request
Code range
Special features
1) Available in summer 2001
Table 3-20: overview of the tags (T)
Advice!
We gladly advice you on choosing the optimum tag!
File: Installation.doc
Author: Clemens Zehnder
1)
Baumer Ident AG
19 / 20
3.3.4 Mechanical Dimensions
WT-x1x0 and WT-x1x1
WT-x2x0, WT-x3x0 and WT-x4x0
95 mm
76 mm
62 mm
5 mm
62 mm
62 mm
Thickness: 6 mm
T hi c k nes s : 9 m m
Picture 3-5: mechanical dimensions of the tags (T)
3.3.5 Specifications for Applications
Parameter
Range
Operation temperature
see Table 3-20
Protection class
see Table 3-20
Table 3-21: specifications for applications of the tags (T)
Author: Clemens Zehnder
File: Installation.doc
20 / 21
Baumer Ident AG
3.4 Antenna
3.4.1 Introduction
The separated antenna (A) is a fully passive component. Due do this advantage the system can be
operated also in harsh environmental condition and in areas potentially endangered by explosive
materials.
A standard OIS-W antenna consists logically of a transmitter antenna element and a receiver antenna
element. They have to be connected to the reader (R) with an rf cable (C). These two elements can also
be assembled to one physical element with the help of a circulator which can be optionally integrated into
the reader (R). This may reduce the reading distance.
There are three different standard antennas (A) with different beam widths and ranges. The reading
distance depends essentially on the chosen antenna (A). But also the chosen tags (T) and the influences
of the environment are of an importance which cannot be underestimated. The right choice, orientation
and installation of the antenna (A) is important to reach the maximum possible performance of the
system. We recommend concrete field tests in the real environment to determine the optimum antenna for
the needed range.
The user fixes the antenna (A) at the defined identification points.
3.4.2 Overview
A07 A06 A03
A05 A04
A03
A02 A01
Picture 3-6: antenna (A); on the left with and on the right without circulator
NR.
Term
Element
antenna
A01
receiver antenna element1
A02
jack to receiver
A03
carrier board
A04
jack to transmitter
A05
transmitter antenna element
A06
combined jack to receiver / transmitter
A07
combined receiver and transmitter antenna element
SMA-jack
SMA-jack
SMA-jack
Table 3-22: terms of the antenna (A)
1 Receiver antenna element (A01) and transmitter antenna element (A05) can be exchanged.
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
21 / 22
3.4.3 Types of Antennas
The antennas (A) are defined as followed:
W A
Antenna version
Antenna gain
Mounting
Special features
Value
Description
Application
Two element antenna, one antenna element for Tx
1)
and RX, respectively
Long reading range antenna
Single element antenna, in combination with reader Medium reading range antenna (reduced size,
WR-x3xx and WR-x4xx
same antenna element for Tx and Rx)
Rx and Tx: 8.5 dBi (3 dB beamwidth: ca. 65 - 70°) Max. reading distance :
Antenna version
2)
< 2.0 m for WA-0xxx
< 1.0 m for WA-1xxx
2)
< 4.5 m for WA-0xxx
< 2.5 m for WA-1xxx
2)
< 6.0 m for WA-0xxx
< 3.0 m for WA-1xxx
Antenna gain
Rx and Tx: 14.5 dBi
(3 dB beamwidth: ca. 35°) Max. reading distance :
Rx and Tx: 16.5 dBi (3 dB beamwidth: ca. 25 - 30°) Max. reading distance :
Mounting holder for two element antenna
Standard
Mounting holder for one element antenna
Standard
Operating temperature - 40°C to + 80°C
Standard
Explosion proof version
Antenna without silicon sealing
Mounting
Special features
For automotive industry
1) Tx: Transmitting signal channel / Rx: Receiving signal channel
2) Reading distance depends on tag type, cable length and system environment
Table 3-23: overview of the antennas (A)
Picture 3-7: antenna diagram WA-x1xx
Author: Clemens Zehnder
File: Installation.doc
22 / 23
Baumer Ident AG
Picture 3-8: antenna diagram WA-x3xx
Picture 3-9: antenna diagram WA-x4xx
GHz
Danger!
Incorrect handling of rf systems can damage the health. Use only antennas supplied
and certificated by Baumer Ident. Never use amplifying devices in the transmitting line
between reader and antenna.
Caution!
The antennas are important system components. Optimum quality, beam width and reading
direction pay off in price and performance. We warrant the optimum performance of the
OIS-W only with antennas supplied by Baumer Ident.
Advice!
We recommend concrete field tests in the real environment to determine the optimum
antenna for the needed reading range. We gladly advice you.
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
23 / 24
3.4.4 Mechanical Dimensions
WA-1xxx
WA-0xxx
Picture 3-10: mechanical dimensions of the antennas (A)
a [mm]
b [mm]
c [mm]
Color
WA-11xx
95
100
35
gray; RAL 7035
WA-13xx
220
270
30
gray; RAL 7035
WA-14xx
280
340
30
gray; RAL 7035
WA-01xx
230
100
35
gray; RAL 7035
WA-03xx
470
270
30
gray; RAL 7035
WA-04xx
560
340
30
gray; RAL 7035
Table 3-24: mechanical dimensions of the antennas (A)
3.4.5 Specifications for the Application
Parameter
Operation temperature
Protection class
Range
-40 ... +80°C
IP65
Table 3-25: specifications for the applications of the antenna (A)
Author: Clemens Zehnder
File: Installation.doc
24 / 25
Baumer Ident AG
3.5 Cable
3.5.1 Introduction
If you use frequency at 2.45 GHz the cable loss is very high. For this reason cable length and cable
routing are very important. Furthermore the suppliers specify minimum bending radius. A careful planning
and execution of the installation pay off. The cable assemblies are available in various standard lengths
up to 20 m. Basically cable lengths > 20 m are also possible though the reading distance is reduced.
Cables with normal loss can be used with cable length shorter than 10 m. Cables with low loss are
recommended with cable lengths longer than 5 m (see Table 3-27).
The user connects reader (R) and antenna (A) with the rf cable (C).
3.5.2 Overview
C03 C02 C01
Picture 3-11: rf cable (C)
NR.
Term
Element
Rf cable
C01
Plug to antenna
C02
Coaxial cable
C03
Plug to reader (C03)
SMA-plug
TNC-plug
Table 3-26: terms of the rf cable (C)
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
25 / 26
3.5.3 Types of Cables
The cables are specified as follows:
W C
Type of cable
Length: multiples of 10 m
Length: multiples of 1.0 m
Special features
Value
Description
Application
Antenna cable, cable loss 0.8 dB/m
For cable lengths below 10 m
Antenna cable, cable loss 0.4 dB/m
For cable lengths above 10 m
Type of cable
Multiples of 10 m
0/1/2
Cable length in multiples of 10 m
Cables > 20m only upon request
Multiples of 1.0 m
0/5
Cable length in multiples of 1.0 m
Standard is 5 m
Special features
0/1
Special requirement according to application
Available only upon request
Table 3-27: overview of the rf cables (C)
Caution!
The cables are important system components. Optimum quality, cable lenght and routing
pay off in price and performance. We warrant the optimum performance of the OIS-W only
with cables supplied by Baumer Ident.
Advice!
Please do not hesitate to contact us if you want to use cable lengths of more than 15
meters.
Author: Clemens Zehnder
File: Installation.doc
26 / 27
Baumer Ident AG
3.5.4 Mechanical Dimensions
WC-xxxx
Picture 3-12: mechanical dimensions of the rf cables (C)
WC-0xxx
WC-1xxx
d [mm]
5.4
6.1
e [mm]
16
15
f [mm]
8.1
8.1
Weight [kg/100m]
5.5
5.0
black
black
Color
Table 3-28: mechanical dimensions of the rf cable (C)
3.5.5 Specifications for the Applications
Parameter
WC-0xxx
WC-1xxx
Operation temperature [°C]
-40 ... +70
-40 ... +85
Min. static bending radius [mm]
30
30
Min. dynamic bending radius [mm]
90
90
Table 3-29: specifications for the applications for the rf cables (C)
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
27 / 28
3.6 Mounting Aids
In preparation!
3.6.1 Introduction
3.6.2 Overview
3.6.3 Types of Mounting Aids
3.6.4 Mechanical Dimensions
3.6.5 Specifications for the Application
Author: Clemens Zehnder
File: Installation.doc
28 / 29
Baumer Ident AG
4 How to connect the Hardware Components and switch on the Reader
14.
RX
TX
13.
12.
11.
Code
15.
16.
17.
RX
TX
18.
10.
9.
8.
19.
Code
7.
6.
5.
4.
3.
2.
1.
Picture 4-1: hardware connections
Advice!
Familiarize yourself with the terms of hardware in chapter 3. Please execute only the
points in the following table which are relevant to your reader type.
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
Pos.
1.
29 / 30
Type of Reader
Action
1xxx
Connect the power supply cable (R18) to the +24 VDC input 2 (R20).
with microcontroller /fieldbus unit
2.
xxx1/xxx3/xxx5
Connect the power supply cable 1 (R17) to the +24 VDC input 1 (R37).
with power supply
3.
xxx1/xxx3/xxx5
with power supply
4.
xxx0/xxx2/xxx4
without power supply
5.
1xxx
with microcontroller / fieldbus unit
6.
0xxx
without microcontroller / fieldbus unit
7.
8.
If you use a serial communication with a higher-order system connect a serial
communication cable to the serial interface RS 422 (R38).
x2xx
Connect the transmitter output of ant 2 (R04) to the jack to transmitter (A04) of
antenna 2 with a rf cable (C).
x2xx
10.
x4xx
for 2 antennas
for 2 antennas with circulator
x1xx, x2xx
for 1 or 2 antennas
x1xx, x2xx
for 1 or 2 antennas
13.
Connect the serial interface 2 (R30) to the serial interface RS 422 (R38) with the
delivered cable „internal“.
If you use the digital in- and outputs connect a parallel cable to the binary inputs /
outputs 1 (R39).
9.
12.
If you use a reader (R) without power supply connect the +24 VDC input 1 (R37) to
an external power supply (24 VDC / 1A) with a shielded cable.
xxxx
for 2 antennas
11.
Compare the declaration of the rating plate with the existing nominal voltage.
Connect the mains cable (R33) to the chassis plug (R34).
x3xx, x4xx
for 1 or 2 antennas
Connect the receiver input of ant 2 (R03) to the jack to receiver (A02) of antenna 2
with a rf cable (C).
Connect the receiver input / transmitter output of ant 2 (R05) to the combined jack
to receiver / transmitter (A06) of antenna 2 with a rf cable (C).
Connect the transmitter output of ant 1 (R07) to the jack to transmitter (A04) of
antenna 1 with a rf cable (C).
Connect the receiver input of ant 1 (R06) to the jack to receiver (A02) of antenna 1
with a rf cable (C).
Connect the receiver input / transmitter output of ant1 (R08) to the combined jack to
receiver / transmitter (A06) of antenna 1 with a rf cable (C).
14.
xxxx
Connect a serial interface of your service PC (COM1 or COM2) to the serial
interface RS 232 (R13) with the delivered cable „service“.
15.
1xxx
If you use an additional serial interface connect a serial communication cable to the
serial interface 1 (R23).
16.
1xxx
If you use additional digital in- and outputs connect a parallel cable to the binary
inputs / outputs 2 (R31)
17.
1x1x
Connect the incoming InterBus-S cable to the input plug of IBS (R29).
with InterBus-S
18.
1x1x
Connect the outgoing InterBus-S cable to the output socket of InterBus-S (R24).
with InterBus-S
19.
xxx1, xxx3, xxx5
Switch on the reader (R) with the mains switch (R35).
with power supply
20.
xxx0, xxx2, xxx4
Switch on the reader (R) with the external power supply.
without power supply
21.
0xxx
without microcontroller / fieldbus unit
22.
1xxx
with microcontroller / fieldbus unit
After switch on and start up the following LED’s are continuous on:
•
+5 VDC power supply status (R16)
•
+6 VDC power supply status (R15)
•
-12 VDC power supply status (R14)
After switch on and start up the following LED’s are continuous on:
•
+5 VDC power supply status (R16)
•
+6 VDC power supply status (R15)
•
-12 VDC power supply status (R14)
•
+5 VDC power supply status (R19)
Table 4-1: how to connect the hardware components and switch on the reader
Author: Clemens Zehnder
File: Installation.doc
30 / 31
Baumer Ident AG
Danger!
Do not open the reader. Never remove the covers or the front panel for any reason.
Baumer ident will decline liability for units that have been opened without permission of
Baumer Ident.
GHz
Danger!
Incorrect handling of rf systems can damage the health. Use only antennas supplied
and certificated by Baumer Ident. Never use amplifying devices in the transmitting line
between reader and antenna.
Caution!
The input voltage on the chassis plug (R34) is specified with 100 VAC to 250 VAC // 50/
60Hz. The one at +24 VDC input 1 (R37) and the one at +24 VDC input 2 (R20) are
specified with 24 VDC +/- 10%. These tolerances have to be followed without fail for a
correct function.
File: Installation.doc
Author: Clemens Zehnder
Baumer Ident AG
31 / 32
5 Personal Notices
Author: Clemens Zehnder
File: Installation.doc

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