Berthold Technologies FCC02X03 Concentration / Moisture / Dry Mass / Density Measuring System User Manual LB 567
Berthold Technologies Concentration / Moisture / Dry Mass / Density Measuring System LB 567
UserManual.pdf
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| Document ID | 2774185 |
| Application ID | OU0LUrxLEWnQs7RwTzsWzw== |
| Document Description | UserManual.pdf |
| Short Term Confidential | No |
| Permanent Confidential | No |
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| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 317.54kB (3969209 bits) |
| Date Submitted | 2015-10-07 00:00:00 |
| Date Available | 2016-02-10 00:00:00 |
| Creation Date | 2015-06-29 08:54:46 |
| Producing Software | Microsoft® Word 2010 |
| Document Lastmod | 2015-07-08 10:58:58 |
| Document Title | LB 567 |
| Document Creator | Microsoft® Word 2010 |
| Document Author: | Ulrich Klute |
Process Control detect and identify Concentration / Moisture Measuring System MircoPolar Moist LB 568 User's Guide - Hardware Manual - ID No. 41990BA2 Rev. No.: 02 15.06.2015 Software Version ≥ 1.0 The units supplied should not be repaired by anyone other than Berthold Technologies Service engineers or technicians by Berthold Technologies. In case of operation trouble, please address to our central service department (address see below). The complete user’s guide consists of two manuals, the hardware description and the software description. The hardware manual comprises the component description assembly instructions electrical installation description technical data certificates dimensional drawings The software manual comprises the description of the operation software functions calibration error messages The present manual is the hardware description. Subject to change without prior notice. BERTHOLD TECHNOLOGIES GmbH & Co. KG Calmbacher Str. 22 75323 Bad Wildbad, Germany Headquarters: Service: Phone +49 7081 177 0 Phone +49 7081 177 111 Fax +49 7081 177 100 Fax +49 7081 177 339 industry@Berthold.com Service@Berthold.com www.Berthold.com MircoPolar Moist LB 568 Table of Contents Table of Contents Page CHAPTER 1. SAFETY SUMMARY ........................................................................................................................ 7 1.1 1.2 1.3 SYMBOLS AND WARNINGS .............................................................................................................................. 7 GENERAL INFORMATION................................................................................................................................. 8 GENERAL SAFETY INSTRUCTIONS ...................................................................................................................... 9 CHAPTER 2. GENERAL INFORMATION ............................................................................................................. 11 2.1 2.2 2.3 USE AND FUNCTION .................................................................................................................................... 11 INTENDED USE ........................................................................................................................................... 12 DEFINITIONS .............................................................................................................................................. 13 CHAPTER 3. SYSTEM DESCRIPTION ................................................................................................................. 14 3.1 PRINCIPLE OF MEASUREMENT ....................................................................................................................... 14 3.2 CALCULATION OF MEASURED VALUES ............................................................................................................. 15 3.3 LOADING COMPENSATION ............................................................................................................................ 17 3.3.1 Radiometric Mass per Unit Area Compensation ............................................................................ 18 3.4 MECHANICAL COMPONENTS ......................................................................................................................... 20 3.4.1 The Evaluation Unit ........................................................................................................................ 22 3.4.2 Horn and Spiral Antennas .............................................................................................................. 24 3.4.3 The Radiometric Measuring Path................................................................................................... 26 3.4.4 Measuring Chute ............................................................................................................................ 29 3.4.5 High-frequency Cable ..................................................................................................................... 30 3.5 CONVEYOR MEASUREMENT CONFIGURATION ................................................................................................... 31 3.6 CHUTE MEASUREMENT CONFIGURATION......................................................................................................... 32 CHAPTER 4. GETTING STARTED ....................................................................................................................... 33 4.1 TRANSPORT TO THE INSTALLATION SITE ........................................................................................................... 33 4.2 COMMISSIONING THE CONVEYOR BELT ........................................................................................................... 33 4.2.1 Components ................................................................................................................................... 33 4.2.2 Measuring Geometry and Measuring Conditions .......................................................................... 34 4.2.3 Installation of the Horn Antennas .................................................................................................. 37 4.2.4 Installation of the Spiral Antennas ................................................................................................. 40 4.2.5 Installation of the Radiometric Measuring Path ............................................................................ 42 4.2.6 Installation of the Evaluation Unit ................................................................................................. 44 4.2.7 Connecting the HF Cable ................................................................................................................ 45 4.3 COMMISSIONING THE CHUTE ........................................................................................................................ 46 4.3.1 Components ................................................................................................................................... 46 4.3.2 Measuring Geometry and Measuring Conditions .......................................................................... 46 4.3.3 Installation ..................................................................................................................................... 47 4.3.4 Installation of the Evaluation Unit ................................................................................................. 48 4.3.5 Connecting the HF Cable ................................................................................................................ 48 4.4 CONNECTING THE EVALUATION UNIT .............................................................................................................. 49 4.4.1 Pin Configuration of the Connector Strip ....................................................................................... 50 4.4.2 Connecting the Scintillation Counter .............................................................................................. 52 4.4.3 Digital Outputs, Relay .................................................................................................................... 53 MircoPolar Moist LB 568 Table of Contents CHAPTER 5. SERVICE INSTRUCTIONS .............................................................................................................. 54 5.1 5.2 5.3 5.4 5.5 GENERAL INFORMATION .............................................................................................................................. 54 PARTS SUBJECT TO WEAR ............................................................................................................................ 54 INSTRUMENT CLEANING .............................................................................................................................. 54 BATTERY................................................................................................................................................... 54 FUSE REPLACEMENT ................................................................................................................................... 55 CHAPTER 6. TECHNICAL DATA ........................................................................................................................ 56 6.1 6.2 6.3 6.4 6.5 6.6 TECHNICAL DATA EVALUATION UNIT.............................................................................................................. 56 TECHNICAL DATA HORN AND SPIRAL ANTENNAS .............................................................................................. 59 TECHNICAL DATA RADIOMETRIC MASS PER UNIT AREA MEASUREMENT ............................................................... 60 TECHNICAL DATA MEASURING CHUTE ............................................................................................................ 62 TECHNICAL DATA HF-CABLE ........................................................................................................................ 63 SERIAL DATA OUTPUT RS232 FORMAT .......................................................................................................... 64 CHAPTER 7. OTHER COMPENSATION OPTIONS .............................................................................................. 66 7.1 OPTIONAL LOADING COMPENSATION ............................................................................................................. 66 7.1.1 Mass per Unit Area Compensation ................................................................................................ 66 7.1.2 Layer Thickness Compensation...................................................................................................... 66 7.1.3 Weight/Throughput Compensation .............................................................................................. 67 7.1.4 Layer Thickness and Weight Compensation .................................................................................. 68 7.2 TEMPERATURE COMPENSATION .................................................................................................................... 69 7.3 SYNCHRONIZATION OF THE CURRENT INPUT SIGNALS ........................................................................................ 70 CHAPTER 8. RADIATION PROTECTION GUIDELINES ........................................................................................ 72 8.1 8.2 BASICS AND DIRECTIVES .............................................................................................................................. 72 EMERGENCY INSTRUCTIONS.......................................................................................................................... 75 CHAPTER 9. CERTIFICATES .............................................................................................................................. 76 9.1 EC DECLARATION OF CONFORMITY................................................................................................................ 76 CHAPTER 10. TECHNICAL DRAWINGS ............................................................................................................. 77 10.1 10.2 10.3 10.4 10.4.1 10.4.2 10.5 10.5.1 10.5.2 10.5.3 10.5.4 10.5.5 10.6 10.7 DIMENSIONAL DRAWING EVALUATION UNIT CASE ........................................................................................ 77 ELECTRICAL WIRING DIAGRAM ................................................................................................................. 78 ELECTRICAL WIRING DIAGRAM SCINTILLATION COUNTER ............................................................................... 79 DIMENSIONAL DRAWINGS HORN AND SPIRAL ANTENNAS .............................................................................. 80 Horn Antenna and Horn Antenna Brackets ................................................................................... 80 Spiral Antennas ............................................................................................................................. 82 DIMENSIONAL DRAWINGS RADIOMETRIC MEASURING PATH .......................................................................... 83 Scintillation Counter with Axial Collimator .................................................................................... 83 Scintillation Counter with Radial Collimator ................................................................................. 84 Scintillation Counter with Bracket ................................................................................................. 85 Shielding Container LB 7440/5 with Mounting Plate .................................................................... 86 Mounting Plate for Shielding Container ........................................................................................ 87 INSTALLATION PROPOSAL AT THE CONVEYOR BELT ........................................................................................ 88 INSTALLATION PROPOSAL AT THE MEASURING CHUTE ................................................................................... 89 INDEX ............................................................................................................................................................. 90 MircoPolar Moist LB 568 Chapter 1 Safety Summary Chapter 1. Safety Summary 1.1 Symbols and Warnings In this user manual, the term Berthold Technologies stands for the company Berthold Technologies GmbH & Co.KG. To rule out bodily injury and property damage, please keep in mind the warning and safety instructions provided in this operation manual. They are identified by the following sings: DANGER, WARNING, CAUTION or NOTE. Indicates imminent danger. If it cannot be avoided, death or most severe personal injuries may be the consequences. Indicates a possibly dangerous situation. The consequences may be death or most severe personal injuries. Indicates a possibly dangerous situation. The consequences may be minor or medium personal injuries. Indicates a situation that may cause property damage if the instructions are not followed. IMPORTANT Paragraphs with this symbol provide important information on the product and how to handle it. TIP Includes application tips and particularly useful information. MircoPolar Moist LB 568 Chapter 1 Safety Summary Meaning of other symbols used in this documentation: Warning: No intervention, do not alter anything Requirement: Disconnect power Requirement: Wear safety boots 1.2 General Information The most important safety measures a summarized in this user manual. They supplement the corresponding regulations which must be studied by the personnel in charge. Please pay attention to: the national safety and accident prevention regulations the national assembly and installation directions (for example, E 60079) the generally recognized engineering rules the information on transport, assembly, operation, service, maintenance the safety instructions and information in these operating instructions the enclosed technical drawings and wiring diagrams the characteristic values, limit values and the information on operating ambient conditions on the type labels and in the data sheets the signs on the device the country-specific licensing provisions. MircoPolar Moist LB 568 Chapter 1 Safety Summary 1.3 General Safety Instructions IMPORTANT The instrument housing is protected according to protection type IP 65 and is suitable for outdoor application. The instrument has been tested by the manufacturer and is delivered in a condition that allows safe and reliable operation. For outdoor operation, the measuring systems have to be protected against direct sunlight and rain, for example by a suitable canopy. IMPORTANT Never change the installation and the parameter settings without a full knowledge of these operating instructions, as well as a full knowledge of the behavior of the connected controller and the possible influence on the operating process to be controlled. The systems may be used only in technically good order and only according to regulations! Only persons may work with the system who have been authorized to do this and who have the proper qualification and have received the necessary instructions! Installations and modifications on the systems which may affect the operational safety are not permitted! Ambient conditions IMPORTANT All system components require non-corrosive ambient conditions during transport, storage and operation. IMPORTANT If liquid gets inside the instrument, cut off the power supply. The instrument has to be checked and cleaned by an authorized service center. MircoPolar Moist LB 568 Chapter 1 Safety Summary Electrical shock hazards Disconnect power to ensure that contact with live part is avoided during installation and when servicing. Turn off power supply before opening the instrument. Work on open and live instruments is prohibited. Caution! Possible hazard, property damage! For the device type: LB 568-02 MircoPolar Moist (ID no. 41990-02) If the 24 V DC auxiliary energy is connected, the + and – poles must be connected correctly. There is no reverse voltage protection! Spare fuses must match the rating specified by the device manufacturer. Short-circuiting or manipulation is not permitted. IMPORTANT The LB 568 and all ancillary units have to be connected to mains via grounded connection. IMPORTANT The concentration measuring instrument LB 568 may only be installed, serviced and repaired by qualified persons. Qualified persons Qualified persons are persons who through their professional training have acquired sufficient skills in the respective field and who are familiar with the pertinent national labor safety directions, accident prevention directions, guidelines and with good engineering practice. They must be capable of safely assessing the result of their work and they must be familiar with the contents of these operating instructions. The guidelines for radiation protection and the stipulations of the handling license have to be complied with. Any change in frequency or any other manipulation on the microwave device will result in a loss of the frequency approval and will be prosecuted. The microwave modules do not include any replaceable components and must not be opened. 10 MircoPolar Moist LB 568 Chapter 2 General Information Chapter 2. General Information 2.1 Use and Function The MircoPolar Moist LB 568 has been designed as a concentration/moisture measuring system and may be used only for this purpose. If the devices are used in a manner that are not described in this user manual, the protection of the devices is impaired and the warranty claim is void. Berthold Technologies warrants and/or guarantees only that the devices comply with its published specifications. The LB 568 may be installed only in an undamaged, dry and clean condition. Alterations and modifications on the system components are not permitted. The LB 568 is not qualified as a "safety-relevant measurement". Conformity to standards The standards and guidelines the LB 568 complies with are itemized in these device instructions in chapter 9.1 EC Conformity Declaration. Protection type The protection type of the LB 568 according to IEC 60529 is max. IP 65. Warning The following use is inappropriate and has to be prevented: against misuse Use under other conditions and prerequisites than those specified by the manufacturer in his technical documents, data sheets, operating and assembly instructions and other specifications. Use after repair by persons who were not authorized by Berthold Technologies. Use in a damaged or corroded state. Operation with open or inadequately closed cover. Operating with inadequately tightened adapters and cable fittings. Operation without observing the safety precautions foreseen by the manufacturer. Manipulating or bypassing existing safety facilities. Authorized persons Authorized persons are persons who are foreseen for the respective activity, either based on statutory regulations, or who have been licensed by Berthold Technologies for certain activities. Frequency The LB 568 comply with part 15 of the FCC Rules (FCC: Federal Communications Commission). These devices fulfill the requirements regarding immunity to interference and emitted interference and are licensed for operation. licenses MircoPolar Moist LB 568 11 Chapter 2 General Information FCC license certificate 2.2 Intended Use The measuring system LB 568 has been designed to determine the water or moisture content or the concentration of almost any material. The microwave measurement technique employed enables non-contact on-line measurement. The layer of material to be measured on a conveyor belt or in a measuring chute made of non-conductive material can be directly irradiated by the microwaves. The measurement is carried out through the walls or through the conveyor belt. Varying layer thicknesses and bulk densities of the measured product can be compensated by the additional radiometric mass per unit area measurement. During operation, the LB 568 sends out electromagnetic radiation. The transmitting antenna is installed so close to the bottom side of the conveyor belt or to the measuring chute that the emitted electromagnetic radiation passes almost completely through the product. To ensure proper function of the measuring system, please pay attention to the following: TIP 12 The material to be measured may be electrically conductive only to a limited degree. The product must not contain any gas bubbles or gas bubbles have to be compressed with adequate pressure when carrying out measurements in pipelines. The ion concentration, e.g. salt content, has to be nearly constant. MircoPolar Moist LB 568 Chapter 2 General Information Definitions Attenuation Weakening of the microwave signals, microwaves measurement effect. Evaluation unit Evaluation Unit Factory setting See factory setting Factory setting All parameters have been set by the manufacturer using standard values. In most cases this simplifies calibration of the instrument significantly. Despite factory setting, calibration should always be performed. HF cable High frequency cable MBq Mega Becquerel This unit is the activity of a source. Each Bq corresponds to one decay per second. 1 MBq = one million decays Mpua Mass per unit area mCi Milli Curie This unit is also used for the activity of a source. However, this is the older unit that has been replaced by the unit MBq. (1 mCi = 37 MBq) Microwaves Electromagnetic waves in a certain frequency range. Nuclide / isotope Substance of the radiation source. For the moisture measurement on a belt or in a chute usually Cesium-137 (Cs137), rarely Americium-241 (Am-241) Phase Phase or phase shift, microwave measurement effect Softkeys Buttons associated with the software. TC Temperature compensation MircoPolar Moist LB 568 13 Chapter 3 System Description Chapter 3. System Description 3.1 Principle of Measurement The microwaves transmit the product being measured; their propagation speed is slowed down (= phase shift) and their intensity is damped (= attenuation). Figure 3-1 illustrates the principle of measurement: The propagation speed of microwaves passing through the product being measured is slowed down (phase shift) and their intensity (attenuation) is reduced, relative to a reference signal. This influence is dependent on the measured concentration and moisture content. Figure 3-1: Schematic diagram: Microwaves are changed by the product 14 MircoPolar Moist LB 568 Chapter 3 System Description 3.2 Calculation of Measured Values The microwave parameters phase shift or short phase and attenuation are calibrated according to an automatic plausibility analysis. During calibration, a concentration value is assigned through sampling to the phase and/or attenuation. The calibration runs automatically and the sampling process is supported by the evaluation unit. The concentration content to be detected in the material is usually dependent linear on the phase shift and the attenuation. For this reason, a linear calibration can be calculated as follows. Measured value A phase B attenuation C Load Load Eq. 3-1 where: Measured value Concentration / Moisture / Dry mass A, B, C Coefficients of respective calibration function Which of the parameters, phase, attenuation or both will be used for the calibration depends on the size of and the disturbing influence on the measuring effect. For example, the attenuation is more sensitive to electrolytic conductivity (salt content). In contrast to conventional microwave attenuation measuring instruments, MircoPolar Moist is using a wide frequency band both in the phase measurement and in the attenuation measurement. Such a measurement permits a continuous verification of the plausibility of the results of a measurement. The user can define limit values for a desired plausibility range. The measuring accuracy can be increased further through a combination of attenuation and phase measurement only for some special applications. Any possibly remaining grain size influence that may occur in a pure phase measurement can be reduced by using the combined measurement. MircoPolar Moist LB 568 15 Chapter 3 System Description Limitations Weakly bound water can be detected depending on the strength of the binding. Thus, the measuring effect may be dependent on the grain size distribution and the chemical properties of the product being measured, provided this changes the binding of water to the solid matter. Walls made of plastic, rubber or insulation materials with fairly low dielectricity hardly affect the measurement and are calibrated at a constant level. Ice and crystal water cannot be measured because the water molecules cannot rotate freely (ice and crystal are dry). Conductive materials such as graphite or coke cannot be transmitted by microwaves. Metal walls can also not be transmitted by microwaves. Metal-reinforced conveyor belts may be transmitted only under certain conditions (see chapter 4.2.3 Installation of the Horn Antenna and 4.2.5 Installation of the Radiometric Measuring Path). The LB 568 allows you to calibrate, display and output two concentrations: Conc1 and Conc2. You have to enter the calibration coefficients separately for concentration 1 and 2. For more information please refer to the Software Manual. Compensation In addition to the water content, the product temperature, product density and a varying material load (varying microwave irradiation path) may have an influence on the phase and attenuation. This influence has to be compensated for during calibration. In general, a temperature compensation (TC) is not required for bulk material. If the product temperature has a significant impact on the microwave measuring signals phase or attenuation, a TC should be connected (see chapter 7.2 Temperature Compensation). The temperature influence depends on the product and water content. 16 MircoPolar Moist LB 568 Chapter 3 System Description 3.3 Loading Compensation The microwave irradiates the product to be measured and detects all changes in the product. Example conveyor belt, see Fig. 3-2: Figure 3-2: Material profile on the conveyor belt The entire material cross-section is transmitted. If the material layer thickness or the bulk density changes (with constant moisture), then the microwave signals will be affected. The goal of the loading compensation is to compensate for this influence. This is done through standardization with regard to the parameters layer thickness and bulk density which correspond to the mass per unit area: Load = mass per unit area [g/cm2] = ∙d Eq. 3-2 where: bulk density [g/cm3] material layer thickness [cm] See Eq. 3-1: the standardization is done through division of the phase and attenuation data by the load. A mass per unit area compensation need not be performed when the layer thickness and bulk density are constant in a fixed measuring geometry. This is the case, for example, if conveyor belts are always loaded with the same level, or if the filling level in chutes is always the same, and the material has a constant density. If the loading compensation is not required and not selected, the load is set to 1 (see Eq. 3-1): Load = 1 MircoPolar Moist LB 568 Loading compensation not enabled 17 Chapter 3 System Description Depending on the type of load fluctuations, there are several possibilities for compensation; typically, the radiometric mass per unit area compensation is used, which is described below. At constant bulk density or if the mass per unit area is already known, one may not need the radiometric measurement path under certain circumstances. In this case, there are alternative possibilities for compensation, see chapter 7.1 Optional Loading compensation. 3.3.1 Radiometric Mass per Unit Area Compensation The influence of a varying material layer thickness and bulk density disappears through standardization with regard to the irradiated mass per unit area. The compensation is calculated as follows: Load = mass per unit area [g/cm2] Eq. 3-3 The radiometric measurement path supplies the mass per unit area signal. Figure 3-3: Microwaves and gamma radiation field at the conveyor belt 18 MircoPolar Moist LB 568 Chapter 3 System Description The radiometric mass per unit area measurement is based on the physical effect that gamma radiation passing through the material to be measured is subject to an exponential intensity attenuation (see Figure 3-3). The intensity attenuation can be described by the law of absorption: I I0 e d Eq. 3-4 Where: µ I0 Mpua absorption coefficient bulk density layer thickness actual count rate zero count rate mass per unit area Io is the intensity of the unattenuated radiation and μ the material-specific attenuation coefficient (absorption coefficient). This is specified as the default value for the chosen isotope (e.g. Cs-137 source, μ = 0.07), but can be adjusted. The residual radiation still arriving at the scintillation of the intensity I is a measure of the mass per unit area (Mpua).: Mpua I ln 0 I Eq. 3-5 A constant distance is assumed between the radiation source and scintillation counter. The thickness of a wall to be irradiated additionally, or the conveyor belt, is calibrated during the zero measurement, i.e. it does not have any influence on the measuring effect. The intensity of the radiation source decreases over time. The period in which it has fallen to half its initial intensity - the half-life - depends on the radiation source. Micro-Moist Polar compensates for the source decay automatically depending on the selected radiation source. Therefore, it is important to enter a correct date! MircoPolar Moist LB 568 19 Chapter 3 System Description 3.4 Mechanical Components The measurement system consists of the evaluation unit (short EVA, Figure 3-4), one pair of antennas with HF cable (short HF cable) and the radiometric mass per unit area measurement (short radio Mpua). The antenna pair consists either of two identical horn or spiral antennas, see Figure 3-5. The radiometric mass per unit area system consists of the point source with scintillation container and scintillation counter, see Figure 3-6. Figure 3-4: Evaluation unit MircoPolar Moist 20 MircoPolar Moist LB 568 Chapter 3 System Description Figure 3-5: From left: Horn antenna pair, spiral antenna pair Figure 3-6: From left: Point source shielding, scintillation counter with axial collimator MircoPolar Moist LB 568 21 Chapter 3 System Description 3.4.1 The Evaluation Unit The evaluation unit comprises the evaluation computer with microwave unit and radiometry board. The microwaves are generated, received and analyzed in the microwave unit. Signal processing and communication take place in the evaluation computer. On the radiometry board there is a screw terminal strip for connection of the scintillation counter; the communication (RS485) and the auxiliary power supply of the scintillation counter take place via this screw terminal strip. For simple operation, the measuring system includes a display, 4 softkeys and an alphanumeric keypad. Different functions are assigned to the softkeys on the display. An RS232 interface is included on the bottom of the device. Figure 3-7: Front view of the evaluation units Figure 3-8: Evaluation units bottom view 22 MircoPolar Moist LB 568 Chapter 3 System Description LED’s on the Front Panel Five LED’s on the instrument front panel indicate the instrument status. LED Function Run On: Device in measurement mode Flashing + ERROR LED off: Device in the warning or stopped state. In the warning state, a display message with error code indicates the cause (see Software Manual, chapter 8. Error Lists and Device States). Error On: Device in error state. A display message with error code indicates the cause (see Software Manual, chapter 8. Error Lists and Device States). Canceled after reset or if error has been eliminated Signal 1 Display depending on the selected function of relay 1, possible functions: error, alarm min., alarm max., measurement stopped. Signal 2 Display depending on the selected function of relay 2, possible functions: error, alarm min., alarm max., measurement stopped. Comm Communication active, e.g. via RS232 For a description of the device states please see the Software Manual, chapter 8. Error Lists and Device States. Terminal blocks The electrical connections of the LB 568 are located on two connector strips in the wall housing. They are accessible from the front by opening the cover. There, you also find the fuses and a test switch (see Fig. 5-1). The high-frequency connections are located on the outside of the housing. All other elements, especially the live elements (on the motherboard) are provided with a protection cap. MircoPolar Moist LB 568 23 Chapter 3 System Description 3.4.2 Horn and Spiral Antennas Various types of microwave antennas are available for moisture measurements on a conveyor belt or in a chute, taking into account the different geometries of the respective application. There are each an identical pair of antennas (transmitter and receiver) that are connected to the evaluation unit via an HF cable. Polarization Distance (field size) Application Assembly conditions Product being measured Horn antenna Linear up to 3 m Spiral antenna Circular 0.1 to 0.75 m Conveyor belt, bunker, steel reinforcement possible Conveyor belt, bunker, steel reinforcement not possible, belt without strong troughing Vertical or oblique to the Vertical position belt, coupler parallel to the flow direction of the material (exception: steel-reinforced belt). General Only homogeneous material for phase measurement. Material with directiondependent inhomogeneities, for example, chips: only for attenuation measurement Horn antenna The horn antenna is made out of stainless steel, see Fig. 3-9. The antenna openings are closed tightly by plastic windows. The horn antenna is a special construction where the wave guided in the HFcable goes over into a free wave. The magnetic field disseminates vertically and the electrical field horizontally to the adapter (see Fig. 3-9). If dust deposits may occur, these windows should be cleaned regularly. Dust depositions distort the results relative to their mass per unit area and their water contents. The antennas do not contain any electronic components; however, they should be protected against mechanical damage. 24 MircoPolar Moist LB 568 Chapter 3 System Description Figure 3-9: From left: Horn antenna, horn antenna with a view through the window Spiral antenna The spiral antenna sends or receives microwaves in circular polarization. The spiral antenna is a near-field antenna and should be used only for distances between 0.1 and 0.7 m. On materials including inhomogeneities that change the direction of the microwaves it can be employed only with the attenuation measurement. Figure 3-10: Spiral antenna MircoPolar Moist LB 568 25 Chapter 3 System Description 3.4.3 The Radiometric Measuring Path The radiometric measuring path consists of a scintillation counter a radiation source (Cs-137 or Am-241) installed in a lockable shielding Scintillation counter Two scintillation counter versions with different collimators are available: the axial and radial collimator. With the axial collimator, the entrance window is located on the front side, with the radial collimator on the side, see Figure 3-11. Figure 3-11: Scintillation counter with and without collimator Radiation source Cesium (Cs-137) and Americium (Am-241) gamma emitters are used as radiation sources. 26 MircoPolar Moist LB 568 Chapter 3 System Description Shielding The point source Cs-137 is built into the shielding type LB 744X. The shielding container is made of a sturdy cast iron or stainless steel housing, see Figure 3-12. The container front side is closed by a metal plate. The radiation exit channel can be closed by a built-in rotating diaphragm. The diaphragm is operated from the rear via a lever which in the open and closed position can be secured by a lock. The source is installed so that it is also protected by the lock against unauthorized removal. Alternatively, the lock can be pneumatically actuated (see following page). 12 11 10 Figure 3-12: Cross-section shielding container with source MircoPolar Moist LB 568 Shell Lead filling Source bracket Spring pin Padlock Locking lever 10 11 12 Lock Rotation axis Radiation source Locking core Radiation exit channel Cover plate 27 Chapter 3 System Description Shielding with pneumatically operated lock and shutter switch (option) A pneumatic lock with switch contacts indicating the position of the lock is available as a special version. The pressurized air moves the locking diaphragm to the OPEN position. If the pressurized air is turned off or in case of failure, a spiral spring turns the locking diaphragm back to the CLOSED position. Technical details in chapter 6.3 Technical Data Radiometric Mass per Unit Area Measurement. The pneumatic drive is equipped with a throttle valve. The valve must be set such that the opening and closing process for the shielding takes at least 2 s; otherwise the shielding may get damaged. Figure 3-13: Pneumatic lock with limit switch Do not open the spring unit, see Figure 3-13. 28 MircoPolar Moist LB 568 Chapter 3 System Description 3.4.4 Measuring Chute For bulk material Berthold Technologies delivers a measuring chute complete with mounting plate and brackets for horn antennas, scintillation counter and shielding containers. The chute is made of plastic PP-H or PVDF. Figure 3-14: Measuring chute made of plastic PP-H The horn antennas, the scintillation counter with collimator and the shielding container with source are mounted on the assembly plate. The plastic chute is firmly connected to the assembly plate. The assembly plate is already provided with all the necessary mounting holes, so that the microwave and radiometric measuring path can be aligned optimally, see Figure 3-15. Figure 3-15: Assembly plate with chute, horn antennas and radiometric measuring path MircoPolar Moist LB 568 29 Chapter 3 System Description 3.4.5 High-frequency Cable High-frequency cables (HF cable) are used to transmit the microwave signals. HF cables change their conductivity (for microwaves) depending on the temperature. Therefore, they would create measurement errors if the ambient temperature varies. This error is compensated for by enabling the cable compensation. The influences of the ambient temperature on the signal cable are compensated for by means of the reference cable. To this end, the sum of the reference cables is chosen just as long as the sum of the measuring cables. The HF cable is provided at the ends with an HF connector (Ntype). Available lengths: 0.5 to 4 m (in 0.5 m steps, see Figure 316). One HF cable (called measuring or antenna cable) connects the evaluation unit with the antenna. A third HF cable serves as reference line; its cable length corresponds to the sum of the lengths of both antenna cables. The shorter the cable connections between antennas evaluation unit, the better the stability of the measurement. and Figure 3-16: Semi-rigid cable For further technical data see chapter 6.5 Technical Data HF-Cable. 30 MircoPolar Moist LB 568 Chapter 3 System Description 3.5 Conveyor Measurement Configuration The antenna pair and the radiometric measuring path are assembled in a stable frame. The evaluation unit is installed in the direct vicinity of the horn antennas in order to limit the length of the HF cables to max. 2 m each. See also Figure 3-17 and the installation proposal in chapter 10.6 Installation Proposal on the Conveyor Belt. Figure 3-17: Typical measurement configuration on a non-steel reinforced conveyor belt. With horn antennas and radiometric mass per unit area measurement (with example values). MircoPolar Moist LB 568 31 Chapter 3 System Description 3.6 Chute Measurement Configuration The measuring chute is installed directly in the product flow, or in a bypass. Complete filling of the chute during the measurement must be guaranteed. The antennas, the scintillation counter and the source with the shielding container are mounted on the mounting brackets provided on the measuring chute. The evaluation unit is installed in the direct vicinity of the horn antennas in order to limit the length of the HF cables to max. 2 m each. See also Figure 3-18 and the installation proposal in chapter 10.7 Installation Proposal on the Measuring Chute. Figure 3-18: Typical measurement configuration on the measuring chute with example values 32 MircoPolar Moist LB 568 Chapter 4 Getting Started Chapter 4. Getting Started 4.1 Transport to the Installation Site IMPORTANT Risk of damage! System parts may get damaged during transportation! Transport all components in their original packaging. Protect parts against shocks. Especially the horn antenna must be protected against mechanical shocks, as otherwise the coupling pins may get bent and the function can be impaired severely. After unpacking, make sure all parts listed on the packing list have been delivered and show no sign of damage; if necessary, clean these parts. If you detect any damage, please notify the forwarder and the manufacturer immediately. The weight of the system components may exceed 30 kg, depending on the version. We recommend, therefore, that you wear safety boots. 4.2 Commissioning the Conveyor Belt 4.2.1 Components The measurement setup on a conveyor belt basically comprises the following components: a pair of horn or spiral antennas an evaluation unit a scintillation counter with collimator and connection cable a source with shielding container a set of HF cables The MircoPolar Moist is usually delivered with radiometric mass per unit area measurement for compensation. If the bulk density is constant, optional compensations are possible, e.g. by a layer thickness or weight measurement. Details see chapter 7. Other Possibilities for Compensation. MircoPolar Moist LB 568 33 Chapter 4 Getting Started 4.2.2 Measuring Geometry and Measuring Conditions 1. Measuring condition: Required material profile The product surface must be flat over a width of at least 350 mm (see Fig. 4-1). No gaps or slots in the product. This is absolutely essential to ensure that the microwave irradiation field always sees the same product density and the compensation measurement correlates with the microwave measurement. Figure 4-1: Flat surface in the beam range Figure 4-2: Example 1: The microwaves continuously irradiate a different material layer. Figure 4-3: Example 2: Compensation and microwave measurement do not see the same material layer; therefore, both measurements do not correlate with each other. 34 MircoPolar Moist LB 568 Chapter 4 Getting Started 2. Measuring condition: Homogeneous load on the belt The product must be homogeneous. If the product is not mixed or asymmetrical on the belt, the moisture reading is not representative and the sampling (e.g. for calibration) may possibly be incorrect, see Fig. 4-4. Figure 4-4: Two different products (e.g. due to different moistures), not mixed and filled asymmetrically. 3. Measuring condition: electrically conductive materials No metals or other conductive materials must be located between transmitting and receiving antennas (in the radiation field). A special case are steel reinforced conveyor belts, see the following chapters. 4. Measuring condition: Minimum load The minimum load on the conveyor belt is dependent on the product composition and the material structure. In a first approximation, the minimum material thickness can be specified as follows: d min Eq. 4-1 Where: dmin MircoPolar Moist LB 568 = minimum material thickness [cm] = bulk density [g/cm3] 35 Chapter 4 Getting Started 5. Measuring condition: Synchronous belt load The loading compensation can only function correctly if the microwave and the compensation measurement measure the same product. Because only then the ratio of the two signals is correct (see Eq. 3.1 in chapter 3.2 Measurement Calculation). To this end, the product will first pass through the radiometric measuring path before it reaches the microwave measuring path. Furthermore, the belt load for a period of at least 1 second must remain the same, see Figure 4-5. Figure 4-5: Correlate the same belt load More synchronization options are available for the alternative compensation options (layer thickness sensor / belt weigher), see chapter 7.3 Synchronization of the Current Input Signals. 36 MircoPolar Moist LB 568 Chapter 4 Getting Started 4.2.3 Installation of the Horn Antennas The installation is done as shown in our example in Figure 3-17 or the installation proposal in chapter 10.6. A stable bracket must be provided. The accessories include a bracket that allows variable orientation. Setup of the Horn Antennas MircoPolar Moist LB 568 Install both horn antennas in diametrically opposite locations Transmitter and receiver must always have the same polarization; the couplers must always point in the same direction. Typical distances between the antennas are 30 to 80 cm, but may be up to 1 or 2 m. The coupler should always face the material flow, because then the waves are not deflected so much by the material flow. The transmitting antenna must be installed receiving antenna, above the conveyor belt. When transmitting the upper and lower belt, you should allow for incorrect measurements caused by the geometry. Sufficient room for the horn antennas should be available below the upper belt. If necessary, a belt deflection has to be carried out, or you have to check if spiral antennas are better suited. Select the installation site of the horn antennas such that they will not be affected by dirt on the radiation exit window. Install the reference cable parallel to the signal cables. Its length corresponds to the sum of both signal cables. Install the antennas as far away as possible from the rollers or other metallic objects. The supplied HF cable can be bent depending on your installation situation (min. bending radius 10 cm). Fix the cables to prevent them from slipping. It is not permitted to change the cable lengths or to use other cables. In wet areas the cable connection always have to face down. Make sure that no humidity can penetrate. If necessary, you have to seal the HF-connection by taking suitable provisions. below, the 37 Chapter 4 Getting Started To ensure a satisfactory measurement on conveyor belts, the material layer should be plane-parallel with the belt. With bulk goods, one can achieve this smoothing effect quite easily, for example, by dragging a hinge-mounted plate over the material surface. The same effect is obtained with a free-sliding ski moving through parallel guide rods over the material surface. Especially for grain sizes above 10 mm, the ski is superior to the mobile plate. Experience shows that a fairly smooth surface and homogeneous layer will be obtained only when the minimum layer thickness is at least three times as high as the maximum grain size. For fine-grained materials we recommend using a "plow" to smooth the material surface without significantly changing the bulk density, especially if no bulk density or mass per unit area measurement is available Exception: Oblique transmission Typically, the horn antennas and the radiometric measuring path are installed at a 90° angle to the material flow. Whether oblique transmission is necessary and in which angle the antennas should be mounted has to be clarified before planning the project. The angle (see Fig. 4-6) will be specified by Berthold Technologies. Figure 4-6: Setup for oblique transmission The angle will be defined by Berthold Technologies In case of strong reflection, the interference of the reflected wave can be reduced through oblique transmission. Exception: Steel-wire reinforced conveyor belt If the conveyor belt is reinforced by metal ropes in the conveying direction, the antennas have to be mounted such that the electric field (E) runs at a 90° angle to the ropes. The connection socket of the antenna cable faces the same direction as the electric field, see Fig. 4-7 and 4-8. Microwaves can irradiate conveyor belts with parallel metal wires or rods only if the horn antennas are oriented correctly. 38 MircoPolar Moist LB 568 Chapter 4 Getting Started Please contact the manufacturer and state the diameter of the steel ropes and their distance. Make sure that the belt itself is not made of conductive rubber (anti-static through additional graphite). The surface of the product must be flat over a stretch of at least 500 mm (instead of 350 mm as in a regular configuration). Figure 4-7: Setup of the horn antennas with steel-reinforced conveyor belt Figure 4-8: Alignment of the antenna in the case of parallel running steel ropes In contrast to the recommended configuration without steelreinforced belts, here the antennas have to be turned by 90° so that the cables come from the side, instead of running parallel to the conveying direction. MircoPolar Moist LB 568 39 Chapter 4 Getting Started 4.2.4 Installation of the Spiral Antennas The installation is done as shown in our example in Figure 4-9. Stable brackets must be provided. Figure 4-9: Measurement setup on a conveyor belt with spiral antennas (with example values) 40 MircoPolar Moist LB 568 Chapter 4 Getting Started Setup of the Spiral Antennas Install both antennas in diametrically opposite locations Typical antenna distances are approx. 10 to 70 cm. The transmitting antenna must be installed receiving antenna, above the conveyor belt. The connection may face any direction. The spiral antennas must be installed at a 90° angle to the material. The spiral antennas should be installed at least 10 cm above the max. loading level. Select the installation site of the spiral antennas such that they will not be affected by dirt. The length of the reference path normally corresponds to the sum of the length of both antenna cables and has to follow the same way as long as possible. The phase measurement is usually used in homogeneous material. Under certain conditions, an attenuation measurement may also be performed on inhomogeneous material. below, the Note: Oblique transmission and irradiation of steel-reinforced belts is not possible due to the circular polarization. MircoPolar Moist LB 568 41 Chapter 4 Getting Started 4.2.5 Installation of the Radiometric Measuring Path The radiometric measuring path consists of the radiation source in a lockable shielding container and the scintillation counter with 3 m long connection cable (connection to the R-board in the evaluation unit). Check if the shielding container is closed before you begin the installation. Radioactivity! Installation and commissioning of radiometric measuring systems may be carried out only by persons who have been instructed adequately by professional personnel! Work is carried out under the guidance and supervision of the Radiation Safety Officer. Make sure that the lock of the shielding is closed. To do this, set the lever of the shielding container LB 744X clearly to the "CLOSED" position. Set the locking device to the "OPEN" position only for commissioning. The radiation source and the scintillation detector must be exactly aligned. A suitable bracket is available for detector installation, allowing subsequent adjustment of the alignment. The fine position adjustment is done later by shifting the detector until the maximum count rate (signal intensity picked up by the detector) is reached. See also Figure 3-17 and the installation proposal in chapter 10.6 Installation Proposal on the Conveyor Belt. The mounting frame must be so sturdy that any subsequent shifting of both components relative to each other is ruled out. This would alter the geometry of the measurement and cause measuring errors. Depending on the version, the detector is designed for frontal or radial irradiation. The shielding container should be installed as close as possible to the conveyor belt. If no design documentation is available, a minimum distance of 5 cm should not be exceeded for radiation protection reasons. The conveyor belt must not touch the shielding container. A special mounting plate allows adjustment of the distance in steps of 35 mm. The radiometric measuring path can be installed directly next to the microwave measuring path. Even a crossover of gamma radiation and microwaves is uncritical. A mutual interference will not occur. 42 MircoPolar Moist LB 568 Chapter 4 Getting Started In order not to limit the lifetime of the detector, the transmission of excessive vibration and temperatures above 50°C must be avoided by taking appropriate measures. For outdoor operation, the detector should be protected from direct sunlight and rain by a canopy. Accessories for the protection hood, see chapter 6.3 Technical Data Radiometric Mass per Unit Area Measurement. Exception: Oblique transmission The transmission angle of the radiometric mass per unit area measurement, see Figure 4-10, corresponds to the transmission angle of the microwave antennas, see chapter 4.2.3 Installation of the Horn Antennas. This ensures that both measurements transmit the same layer thickness. Figure 4-10: MircoPolar Moist LB 568 43 Chapter 4 Getting Started Exception: Steel-wire reinforced conveyor belt If the conveyor belt is reinforced by metal ropes in the feed direction, the positions of source and detectors have to be exchanged (see Figure 4-11). The source with shielding container is then placed above and the scintillation counter below the conveyor belt. If the distance between the upper and lower belt is too small for a detector with an axial radiation, one can use the detector with side window. Figure 4-11: 4.2.6 Installation of the Evaluation Unit For installation of the evaluation unit please keep in mind: 44 Position the evaluation unit depending on the length of the HF cable in the vicinity of the microwave probe. The typical distance between evaluation unit and flow cell is about 2 m. The evaluation unit has to be protected against vibrations. For instrument installation you should foresee a cutoff device to allow easy and quick disconnection of the device from the power supply. For outdoor operation, the evaluation unit has to be protected against direct sunlight and rain, for example by a suitable canopy. MircoPolar Moist LB 568 Chapter 4 Getting Started 4.2.7 Connecting the HF Cable Connect the horn/spiral antennas and the evaluation unit (sockets M-Tx and M-Rx) with the antenna cables. The transmitting antenna is connected to M-Tx below the belt, and the receiving antenna to M-Rx above the belt. Connect a reference cable to the reference sockets of the evaluation unit (R-Tx and R-Rx). The reference cable should have the same characteristics and if possible the same length as the total of both antenna cables. When tightening the connector screw connection (19 mm screw nut), make sure that the connector is not twisted on the cable. If the connector is twisted relative to the cable, the shielding may get damaged and this could result in a bad electrical contact and bad sealing. Hand tighten all screwed connections of the HF cable (2 Nm = 0.2 KG/m)! Before tightening, carefully screw on the cable by hand. Caution! Threaded joint jams easily. Install the signal and reference cable in the same manner (if possible, parallel), so they are exposed to the same temperature (temperature compensation of ambient temperature on the antenna cable; this ensures long-term stability). Fix the antenna and reference cable after you have installed them. IMPORTANT A steel pipe may protect the cable and keep signal and reference cable on the same temperature for an effective temperature compensation. Kinked cables falsify the results and make the cable useless. The bending radius should not be less than 100 mm. Occasionally you should check if the screwed connection is still properly tightened. If the installation is exposed to vibrations, the screwed connection may come loose and this may result in inaccurate measurements or corrosion of the connections. As long as the cables are not connected, the coaxial sockets have to be covered immediately with plastic caps and the cable connectors have to be protected by suitable provisions against moisture and dirt. MircoPolar Moist LB 568 45 Chapter 4 Getting Started 4.3 Commissioning the Chute The moisture measurement on a chute is done using a fully assembled measurement configuration with horn antennas and radiometric measuring path. See also Figure 3-19 Typical measurement setup. 4.3.1 Components The measurement setup on a measuring chute comprises the following components: a pair of horn antennas a measuring chute including assembly plate and brackets for horn antennas, scintillation counters and shielding containers an evaluation unit two HF antenna cables, one HF reference cable and two HF angle connectors 4.3.2 Measuring Geometry and Measuring Conditions 1. Measuring condition: electrically conductive materials No metals or other materials with high conductivity must be located between transmitting and receiving antennas (in the radiation field). Measuring pipes or chutes must also not be made of conductive material; otherwise, they have to be provided with an entrance window made of plastic, glass or ceramics. The standard dimensions of these entrance windows have to be chosen with regard to the antenna distance; for standard applications they have to be at least 15 x 15 cm up to 30 x 30 cm. 2. Measuring condition: Filling the chute The bulk good has to be conveyed evenly through the measuring chute and it has to be ensured that the chute is completely filled for the measurement. In some cases, it is advisable to accumulate the product, for example by using a slider installed below the chute. 46 MircoPolar Moist LB 568 Chapter 4 Getting Started 3. Measuring condition: Homogeneous filling The product must be homogeneous. If the product is not mixed or asymmetrical in the chute, then the moisture reading is not representative and the sampling (e.g. for calibration) can be incorrect, see Fig. 4-12. Figure 4-12: Two different products (e.g. through different moistures) cannot be mixed and filled asymmetrically. 4.3.3 Installation The horn antennas, the scintillation counter and the source with shielding container are mounted with their respective brackets at the measuring chute, typically on the mounting plate provided by Berthold Technologies, see chapter 10.7 Installation Proposal Measuring Chute. The measuring chute is installed into the conveyor flow at a suitable location. There must be no tapering of the chute and no installations at least 400 mm before and behind the measuring chute. In individual cases, these inlet and outlet sections can be shortened; this is planned in the project design phase. Assemble the components as shown in the dimensional drawing in chapter 10.7 Installation Proposal Measuring Chute. All mounting holes for the brackets and the measuring chute are available on the mounting plate so that the measuring paths will be perfectly aligned. Protect the antennas against dust and dirt. Install the measuring chute to your conveyor system such that you are able to reach all parts of the measuring chute easily. Provide for a stable and vibration-free mounting of the assembly plates. A material sampling location should be foreseen in the vicinity of the measuring chute for the necessary calibration. If a PT100 is used, it should be oriented in the direction of the Hfield, see Figure 3-15 in chapter 3.4.4 The Measuring Chute. The connections of the horn antennas should preferably face down, so that they are better protected. MircoPolar Moist LB 568 47 Chapter 4 Getting Started Important: Bulk good has to be conveyed evenly through the measuring chute, and it has to be ensured that the chute is filled completely for the measurement. Radioactivity! Installation and commissioning of radiometric measuring systems may be carried out only by persons who have been instructed adequately by professional personnel! Work is carried out under the guidance and supervision of the Radiation Safety Officer. Make sure that the lock of the shielding is closed. 4.3.4 Installation of the Evaluation Unit Installation of the evaluation unit as described in chapter 4.2.6. 4.3.5 Connecting the HF Cable Installation of the evaluation unit as described in chapter 4.2.7. The two HF angle connectors can be used for the connection of the HF cable to the horn antenna. The length of cable between the antenna and evaluation unit may possibly be shortened. 48 MircoPolar Moist LB 568 Chapter 4 Getting Started 4.4 Connecting the Evaluation Unit Electrical shock hazards Disconnect power to ensure that contact with live part is avoided during installation and when servicing. Turn off power supply before opening the instrument. Work on open and live instruments is prohibited. Connect all desired input and output signals to the terminal strip as shown on the following pages. Use the M feed-through to keep the degree of protection. Check if the voltage indicated on the type plate matches your local supply voltage. Connect the line cable to the terminals 3(L1), 2(N) and 1(PE). Check if the test switch (mains interruption) is in position "ON" (see Fig. 5-1). Close the instrument housing and turn on the power supply. Caution! Possible hazard, property damage! Device type LB 568-02 MircoPolar Moist (ID no. 41990-02) If the 24 V DC auxiliary energy is connected, the + and – poles must be connected correctly. There is no reverse voltage protection! The line cross-section for power supply must be at least 1.0 mm2. MircoPolar Moist LB 568 49 Chapter 4 Getting Started 4.4.1 Pin Configuration of the Connector Strip On the connector strip of the evaluation unit you find the following connections: Figure 4-13: Wiring diagram LB 568 Mains connection: Terminals 3 (L1, +), 2 (N, -) and 1 (PE, Depending on instrument version, see type label on the outer wall of the housing. 1.) 100 - 240 V AC, 50/60 Hz 2.) 18 - 36 V DC, no reverse voltage protection Current input no. 1 (terminals 20+ and 8-), insulated Input as 0/4 - 20 mA signal. e.g. for temperature compensation or reference signal recording. Current input no. 2 (terminals 22+ and 10-), not insulated Input as 0/4 - 20 mA signal. e.g. for temperature compensation or reference signal recording. Current output no. 1 (terminals 27+ and 15-), insulated Output as 4 - 20 mA signal. Output options: moisture content / concentrations (1 / 2), current inputs signals (1 / 2), PT100 signal and mass per unit area 50 MircoPolar Moist LB 568 Chapter 4 Getting Started Current output no. 2 (terminals 19+ and 7-), insulated Output as 0/4 - 20 mA signal. Output options: See current output no. 1 PT100 (terminals 23+ and 11-) Connection for temperature measurement Digital input 1: DI1 (terminals 24+ and 12-) Configuration options: No function Measurement: Start (closed) and stop (open) Digital input 2: DI2 (terminals 25+ and 13-) Configuration options: No function Average value: hold (closed) and continue averaging (open) Product selection: product 1 (open) and product 2 (closed) Digital input 3: DI3 (terminals 26+ and 14-) Configuration options: No function Start sampling, open: no action, closed: unique measurement starts Product selection Relay 1: (terminals 4, 5 and 6) and Relay 2: (terminals 16, 17 and 18) Change-over contacts (SPDT), insulated, configuration option: no function error message stop measurement limit value min. and max. RS485 interface (terminals 21 (RS1) and 9 (RS2)) Occupied by the radiometry board MircoPolar Moist LB 568 51 Chapter 4 Getting Started RS232 interface (on instrument underside) 9-pole Sub D-connector. Serial data interface for output of the live data (all readings for every sweep (measuring cycle), the minutes and data logs. Data format: Data transfer rate 38400 baud, 8 data bits, 1 stop bit, no parity, no handshake 4.4.2 Connecting the Scintillation Counter The scintillation counter is connected to the terminal strip on the radiometry board, see Figure 4-14. The connecting wires can be distinguished by the cable color. The assignment of the terminal strip is as follows: Figure 4-14: Wiring diagram Scintillation counter 52 Detector + Detector RS485-A RS485-B + 24 V Screen 24 V GND MircoPolar Moist LB 568 Chapter 4 Getting Started 4.4.3 Digital Outputs, Relay The status of the measurement is output via two relays: Error Alarm (alarm min. and max.) measurement stopped The respective switching status is also signaled via LED’s on the front panel (LED’s signal 1 and 2). Relay no. Error, alarm, measurement stopped, currentless state Normal com 16 16 17 18 com 17 com com 18 The relays with changeover contacts can either be operated as make contact, terminals 4 & 5 (open at error, alarm ...) or as break contact, terminals 5 & 6 (closed at error, alarm ...). MircoPolar Moist LB 568 53 Chapter 5 Service Instructions Chapter 5. Service Instructions 5.1 General Information A malfunction of the measuring system is not always due to a defect in the instrument. Often the error is caused by incorrect operation, wrong installation, or irregularities in the product being measured. If a malfunction occurs, anyway, the measuring system helps you to identify and eliminate errors by displaying error messages on the LCD, indicating operator errors and defects of the electronics. Usually, faulty modules of the evaluation unit cannot be repaired but have to be replaced. The microwave module is fixed with screws to a shielding cover and must not be opened. The locking mechanism of the shielding container has to work. In case of malfunctions or sluggishness, please contact the Berthold Technologies service. 5.2 Parts Subject to Wear The evaluation unit does not include any parts that are subject to wear or components requiring any special maintenance. Depending on the material to be measured, the measuring chute may be subject to wear over time; therefore, you should check it at regular intervals. The measuring chute must be replaced if required due to heavy wear. 5.3 Instrument Cleaning Clean all system components only with a moistened cloth without chemical cleaning agent. The horn and spiral antennas do not require any special maintenance; however, the radiation exit window should always be kept clean. 5.4 Battery If the measuring system LB 568 is without power supply (power failure or disconnected from mains), the system clock is supplied with power via the Lithium battery on the motherboard. If the battery voltage is no longer sufficient, the error message CODE 14 "Battery voltage" is displayed after restart of the evaluation unit. After acknowledging the error message the device 54 MircoPolar Moist LB 568 Chapter 5 Service Instructions will continue to function correctly, but the date and time should be checked and corrected if necessary. We recommend changing the batteries immediately. After battery replacement and if the zero count rate is set (I0, for the radiometric mass per unit area measurement), the error message CODE 105 "Decay compensation failed: Enter date/time" is displayed. Please check and correct the date and time so that the decay compensation can work properly. The service life of the battery, even under continuous load, is at least 8 years. Replace the fuses only if the instrument is disconnected from mains. Battery type: 3 Volt lithium cell (round cell battery), type CR2032 (ID no. 17391) 5.5 Fuse Replacement The mains fuses of the LB 568 are located in the wall housing. Replace the fuses only if the instrument is disconnected from mains. Use only fuses with correct rating: Device version Fuse values ID no. 100 ... 240 V AC 2 x 2.0 A / 250 V / T 4403 18 ... 36 V DC 2 x 6.3 A /250 V / M 4408 Spare fuses must match the rating specified by the device manufacturer. Short-circuiting or manipulation is not permitted. Figure 5-1: Look inside the instrument LB 568 MircoPolar Moist LB 568 55 Chapter 6 Technical Data Chapter 6. Technical Data General Specifications Method Microwave transmission measurement Transmission power < 10 μW (< -20 dBm), Applications Concentration / moisture measurement on conveyor belts and in chutes. 6.1 Coaxial line power Technical Data Evaluation Unit Evaluation unit Housing Wall housing made of stainless steel, see dimensional drawing in chapter 10.1 HxWxD: 400x338x170 mm, Protection type IP 65 Weight approx. 8.0 kg Ambient conditions during operation Relative humidity: max. 80% in the housing Altitude: max. 2000 m -20...45 °C ( 253 K ...318 K ), no condensation Ambient conditions during storage -20...70 °C ( 253 K ...343 K ), no condensation Relative humidity: max. 80 % 56 Achievable accuracy 0.1 weight % (standard deviation) depending on product and process Display Dot matrix LC display, 114 mm x 64 mm, 240 x 128 pixels, with back-lighting, automatic contrast setting Keyboard Freely accessible foil keypad, light-stable and weatherproof: alphanumeric keyboard and 4 softkeys (software-assigned buttons) MircoPolar Moist LB 568 Chapter 6 Technical Data Power supply Depending on instrument version: 1.) 100...240 V AC, 50/60 Hz Power consumption 2.) 24 V DC: 18 ... 36 V, no reverse voltage protection max. (48/60) VA (AC/DC), depending on configuration Fuses 2 x 250 V / 2.0 A / slow-blow at 100…240 V AC ID no. 4403 or 2 x 250 V / 6.3 A / M at 18…36 V DC; ID no. 4408 Battery type 3 V Lithium button cell, type CR2032 ID no. 17391 Measured value e.g. concentration, moisture content Inputs and Outputs Cable cross-section min. 1.0 mm² (mains supply) Cable feed-through 2 x M20x1.5 for cable 5...14 mm (depending on application) 4 x M16x1.5 for cable 5 ...8 mm (depending on application) Sensor connection Inputs and outputs for signal and reference channel, 50 N-socket HF-cable Different HF-cable cable lengths and versions: 50 ; both sides with 4 N-connectors Current input 2 x current input 0/4 ...20 mA, ohmic resistance 50 , 1x insulated, 1x instrument grounded e.g. for temperature compensation Current output Current Output 1: 4...20 mA, ohmic resistance max. 800 , insulated Current output 2: 0/4...20 mA, ohmic resistance max. 800 , insulated e.g. for result or temperature output PT-100 connection MircoPolar Moist LB 568 Measuring range: -50...200 °C (223...473 K); measurement tolerance: < 0.4 °C 57 Chapter 6 Technical Data Digital input 3 x digital inputs (DI1..3), for floating connectors Configuration options: DI1: none, measurement start/stop DI2: none, measurement hold, product selection DI3: none, sampling, product selection Function description: 1. Measurement (Start/Stop) open: measurement stopped closed: measurement started and/or measurement running 2. Hold measurement open: measurement running closed: measurement stopped, i.e. average values and current output are held 3. Product selection via a DI: open: Product 1 (P1), closed: P2; Product selection via two DI’s: DI2 & DI3 open: P1 DI2 closed & DI3 open: P2 DI2 open & DI3 closed: P3 DI2 & DI3 closed: P4 4. Start sampling: open: no actions, closed: single measurement starts Relay outputs 2 x relays (SPDT), insulated Configuration options: - Collective failure message - Stop measurement - Limit value (min. and max.) Load capacity: AC: max. 400 VA DC: max. 90 W AC / DC: max. 250V, max. 2A, non-inductive 150V: voltage must be grounded The cable and the insulation of the cables to be connected at these connections must comply with a power supply cable. Restrictions for 24 V DC (18…36 V) mains supply, if the ground conductor is not connected to terminal 1 (PE): AC: max. 50 V DC: max. 70 V Serial interfaces RS232 on the device underside RS485 occupied by the radiometry board Data format: 38400 Bd, no handshake, 8 data bits, 1 stop bit, no parity 58 MircoPolar Moist LB 568 Chapter 6 Technical Data 6.2 Technical Data Horn and Spiral Antennas Horn antenna (ID no.: 10806) Application Used in pairs, for example on conveyor belts and chutes for the moisture measurement in bulk goods. Material Stainless steel, microwave window made of Makrolon Weight 1.4 kg Temperature range Ambient temperature: -20...60 °C (253...333 K) Storage temperature: 10...80 °C (283...353 K) Connection 1 x HF connections: N-connector, 50 Dimensions See dimensional drawings in chapter 10.4.1 Accessories antenna fixture (ID no. : 10805) Material Galvanized steel Weight 3.8 kg Dimensions See dimensional drawings in chapter 10.4.1 Spiral antenna (ID no. : 15394) Application Used in pairs, for example on conveyor belts and chutes for the moisture measurement in bulk goods. Material Stainless steel, plastic Weight 0.4 kg Temperature range Ambient temperature: -20…60 °C (253...333 K) Storage temperature: 10...80 °C (283...353 K) Connection 1 x HF connections: N-connector, 50 Dimensions See dimensional drawings in chapter 10.4.2 MircoPolar Moist LB 568 59 Chapter 6 Technical Data 6.3 Technical Data Radiometric Mass per Unit Area Measurement Scintillation counter Versions 1. With axial collimator (Id. 56942), for frontal irradiation 2. With radial collimator (Id. 56943), for radial irradiation Crystal CsI 40 x 50 Material Stainless steel Collimator: Lead, painted steel Protection type IP 67 Weight Without collimator: approx. 2 kg With axial collimator: approx. 10.6 kg With radial collimator: approx. 10 kg Power supply 12...24 V DC, 1.2 W Operating temperature -20...50 °C (253...323 K) Storage temperature -20...60 °C (253...333 K) Connection cable 3 m long, 7-wire, shielded (7 x 0.5 mm2), cable connection angled 90°, temperature range: -40…70 °C (233…343 K) Dimensions See dimensional drawings in chapter 10.5 Accessory mounting options ID no. Description 56860 Scintillation counter bracket, complete Material: galvanized steel, plastic Dimensional drawings in chapter 10.5 25668 60 Clamps (1 set = 2 clamps) MircoPolar Moist LB 568 Chapter 6 Technical Data Shielding for point sources (LB 744X) ID no.: Types: 37624 LB 7440-D-CR, internal parts made of stainless steel 38040 LB 7440-DE-CR, stainless steel 38042 LB 7445-D-CR, internal parts made of stainless steel, with leakage protection 38043 LB 7445-DE-CR, stainless steel, with leakage protection Shielding accessories ID no.: Types: 14716 Shielding bracket, complete for LB 7440 D 52752 Protective cover for shielding LB 7440/42/44 11213 Radiation sign (RADIOACTIVE), plastic 14658 Radiation sign (RADIOACTIVE), aluminum Pneumatic shutter for shielding ID no.: Description 36119 Pneumatic shutter actuator with limit switch, IP 65 Data for pneumatic shutter actuator Compressed air: min. 4 x 105 Pa (4 bar) max. 4 x 105 Pa (7 bar) Connection: G 1/8 Air quality: Clean as usual for pneumatic tools, oil-free Temperature range: -20…80 °C Limit switch unit, signaling options for OPEN / CLOSE Option IP 65 2 contacts (OPEN/CLOSE) 48 V DC, 1A Point source Cs-137 ID no.: Made of stainless steel 54712-08 Pt. source Cs-137 370 MBq (10 mCi) - SSC-200 54712-12 Pt. source Cs-137 1110 MBq (30 mCi) - SSC-200 54712-13 Pt. source Cs-137 1850 MBq (50 mCi) - SSC-200 ID no.: Made of titanium 54281-08 Pt. source Cs-137 370 MBq (10 mCi) – SSC-100 54281-12 Pt. source Cs-137 1110 MBq (30 mCi) – SSC-100 54281-13 Pt. source Cs-137 1850 MBq (50 mCi) – SSC-100 MircoPolar Moist LB 568 61 Chapter 6 Technical Data 6.4 Technical Data Measuring Chute Measuring chute, complete Application For moisture and concentration determination in bulk material. Variants / Chute material 1. Polypropylen homo polymer (PP-H) ID no. 56855 2. Polyvinylidene fluoride (PVDF), ID no. on request Components - Chute - Mounting plate - 4 brackets - two RF angle connectors - Fastening material Weights Only for the chute: Version 1: approx. 10 Kg Version 2: on request Measuring chute, complete Version 1: approx. 41 Kg Version 2: on request Temperature range Environment: 0...50 °C (273...323 K) Storage: 10...80 °C (283...353 K) Product temperature: Version 1: > 0...90 °C (273...363 K) Version 2: > 0…140 °C (273 … 413 K) 62 Mounting plates, brackets Material: Stainless steel, galvanized steel Dimensions See dimensional drawings in chapter 10.7 MircoPolar Moist LB 568 Chapter 6 Technical Data 6.5 Technical Data HF-Cable HF cable Material Cable sheath: Polyethylene (PE) Protection type IP 68 in the screwed on state Temperature Attenuation load Operating temperature: -40...85 °C Installation temperature: -40...85 °C Installation temperature: -40...85 °C approx. 0.3 dB / m Cable length [m] ID no. 0.5 11473 1.0 11474 1.5 11475 2.0 11476 2.5 11477 3.0 11478 3.5 11479 4.0 11480 MircoPolar Moist LB 568 63 Chapter 6 Technical Data 6.6 Serial Data Output RS232 Format Headline Date·TimeStateStatusDetectorStatusSynchronizerProductAttPhiPhi(f=0) R2CorrTintIN1IN2Pt100CCmC2C2mCpsMDetTempMpua¶ Following lines 01.01.2005·00:00:00000000510.435.303.11 0.070.980.00.00.00.075.3675.000.000.00365335.810.25¶ 10 11 12 13 14 15 16 17 18 19 20 21 22 Column no. Description Format Date and time DD.MM.YY·HH:MM:SS State 4 digits, HEX Status: Information on the quality of the last measurement 0 : Measurement OK < 0 : Error Detector status: Information on the quality of the last measurement 0 : Measurement OK < 0 : Error Product synchronization 5 : not active 1: still asynchronous 0: all values synchronous -1: Error -2: Time to short for syn. -3: Speed outside range Product number X (1 to 4) Attenuation [dB] X.XX Phase [°/GHz] X.XX Phase offset (phase at frequency = 0 Hz) X.XX 10 Dispersion of the phase regression X.XX 11 Correlation of the phase regression X.XX 12 Device temperature [temperature unit] X.X 13 Current input 1 [unit of current input] X.X 14 Current input 2 [unit of current input] X.X 15 PT100 temperature [temperature unit] X.X 64 MircoPolar Moist LB 568 Chapter 6 Technical Data 16 Concentration 1 live X.XX 17 Concentration 1 averaged X.XX 18 Concentration 2 live X.XX 19 Concentration 2 averaged X.XX 20 Averaged count rate [counts/s] 21 Detector temperature [°C] X.X 22 Mass per unit area [g/cm ] X.XX Special characters “” Tabulation MircoPolar Moist LB 568 “¶” Carriage return + Line feed “·” Blank characters 65 Chapter 7 Other Compensation Options Chapter 7. Other Compensation Options 7.1 Optional Loading Compensation At constant bulk density or if the mass per unit area is already known, one may not need the radiometric measurement path under certain circumstances. In this case, there are alternative compensation options, see the following chapter. 7.1.1 Mass per Unit Area Compensation The influence of a varying material layer thickness and bulk density disappears through standardization with regard to the irradiated mass per unit area. The compensation is calculated as follows: Load = mass per unit area [g/cm2] Eq. 7-1 The mass per unit area signal supplies a 0(4)...20 mA signal. IMPORTANT Current input 1 must be used for this mass per unit area compensation via an external current signal. 7.1.2 Layer Thickness Compensation If only the layer thickness of the product to be measured changes, one has to compensate as follows: Load = Loading level [cm] Eq. 7-2 The layer thickness supplies a 0(4)...20 mA signal which is proportional to the distance from the product surface to a sensor installed above it. IMPORTANT Current input 1 must be used for this compensation. 66 MircoPolar Moist LB 568 Chapter 7 Other Compensation Options 7.1.3 Weight/Throughput Compensation If the material cross-section is rectangular (see Fig. 7-1), the mass per unit area [g/cm²] is proportional to the weight per length [kg/m]. Thus, the loading compensation becomes linear; it is calculated as follows: Load = Weight [kg] Eq. 7-3 The 0(4)...20 mA signal is supplied by an existing weighing system. Figure 7-1: Rectangular material cross-section with weighing system If the weighing system supplies a throughput signal (T/h), either the conveyor belt speed must be constant, or the belt speed must be fed as 0(4)…20 mA signal into the evaluation unit via the second current input. The compensation is then calculated according to: Load Throughput [T / h] Belt speed [m / s] Eq. 7-4 IMPORTANT The throughput signal must be fed in via current input 1 and the speed signal via current input 2. MircoPolar Moist LB 568 67 Chapter 7 Other Compensation Options 7.1.4 Layer Thickness and Weight Compensation The compensation of weight and layer height can be combined. Prerequisite is a rectangular material cross-section, as described in chapter 7.1.3. The compensation is then calculated according to: Load = layer thickness [cm] x weight [kg] Eq. 7-5 The layer thickness and the weight supply a 0(4)...20 mA signal each. The compensation signal of the weighing station can be used as throughput signal only if the speed is constant. Varying belt speeds cannot be taken into consideration. IMPORTANT The weight signal must be fed in via current input 1 and the layer thickness signal via current input 2. 68 MircoPolar Moist LB 568 Chapter 7 Other Compensation Options 7.2 Temperature Compensation In general, temperature compensation (TC) is not required for bulk material. If the product temperature has a significant impact on the microwave measuring signals phase or attenuation, a TC should be connected. To this end, a temperature signal (0/4.20 mA or PT100) is connected to the evaluation unit and the TC is activated in the evaluation unit. The evaluation unit is designed such that the required TC’s can be calculated automatically. The variation in temperature where TC is required is dependent on the product and the water content. The TC corrects the phase and attenuation before calculating the measured value (calibration), in most applications according to the following formulas (linear compensation, additive). komp mess K Eq. 7-6 Dkomp Dmess KD Eq. 7-7 Where: meas comp Dmeas Dmeas K Katt measured phase compensated phase measured attenuation compensated attenuation temperature coefficient of the phase temperature coefficient of the attenuation = measured temperature (Tmeas ) – reference temp. (TRef) Depending on the selected function (additive, multiplicative, quadratic, cubic), the required temperature coefficients appear on the Calibration menu. Temperature coefficients that are not used are set to zero. If you select two-range calibration (split concentration), separate TC’s have to be entered for both concentration ranges. The coefficients are entered in the course of calibration. TC can be carried out via Pt100 or via current input. This has to be defined on the Calibration menu. The Pt100 temperature range is between –50 and +200 °C. How to work with the temperature compensation is described in detail in the Software Manual. MircoPolar Moist LB 568 69 Chapter 7 Other Compensation Options 7.3 Synchronization of the Current Input Signals The LB 568 offers the option to synchronize the current input signals with the microwave information. The current input signals are stored temporarily. This function is helpful, for example, if the weighing system (z. B. belt weigher) is located in a certain distance from the microwave measuring path. By means of the synchronization, both measurements can be correlated with each other, so that both measurement information come from the same product. If a weight/throughput signal for loading compensation will be used and if the weighing system is more than 5 m away from the microwave measuring path, then - depending on the belt speed the weight/throughput signal has to be synchronized with the microwave information so that both signals measure the same product. Min. distance The minimum distance is: 5xv Eq. 7-8 Where: v = belt speed [m/s] The permissible maximum distance of both measuring devices depends on the belt speed and is calculated as follows: Max. distance 70 Belt speed [m/s] Maximum distance [m] <1 50 >1 100 MircoPolar Moist LB 568 Chapter 7 Other Compensation Options Figure 7-2: Synchronized belt weigher signal The weighing system can be set up before or after the microwave measuring path. Belt speed The belt speed should not exceed 5 m/s when the synchronization is used. Varying conveyor belt speed A varying belt speed has to be taken into account for the synchronization. The speed signal has to be fed into the evaluation unit as 0/4…20 mA via current input 2. MircoPolar Moist LB 568 71 Chapter 8 Radiation Protection Guidelines Chapter 8. Radiation Protection Guidelines 8.1 Basics and Directives The radioactive isotopes used for mass per unit area measurements emit gamma radiation. Gamma radiation consists of high-energy electromagnetic radiation, i.e. it is a type of radiation which resembles light, but has a much higher energy, so that it can pass through matter having a higher density. This highenergy radiation is hazardous to living beings (cell damage and mutations). To keep this risk low, radioactive materials must be handled carefully. The radioactive sources used for mass per unit area measurements are usually sealed sources, i.e. the actual radioactive substance is surrounded by at least one, often several sealed layers made of stainless steel, each of which is checked individually for leaks. Another check ensures that no radioactive particles are deposited on the surface of the capsule. The user will receive an official certificate specifying these features of the radioactive source. To avoid health hazards when working with radioactive substances, limits for the maximum permissible radiation exposure of operating personnel have been established on an international level. The following information refers to the German Radiation Protection Ordinance as of August 2001. Appropriate measures in the design of the shieldings and the arrangement of the measuring device at the measuring location ensure that the radiation exposure of the personnel will remain below the maximum permissible value of 1 mSv (100 mrem) per year. To ensure proper handling and compliance with statutory requirements, the company must appoint a Radiation Protection Officer who is responsible for all radiation protection issues associated with the measuring equipment. The Radiation Protection Officer shall monitor the use of the radiometric measuring device and, if necessary, formalize the safeguards and any special precautions applicable to a given establishment in formal procedural instructions, which in special cases may serve as a basis for radiation protection guidelines. This may be necessary, for example, if a container can be accessed and, therefore, it must be ensured that the active beam is shielded first by the shielding. Radiation protection zones outside the shielding - if they are accessible - must be marked and guarded. These instructions should also include checks of the shutter device of the shielding and measures for serious operational trouble such as fire or explosion. 72 MircoPolar Moist LB 568 Chapter 8 Radiation Protection Guidelines Unusual incidents must immediately be reported to the Radiation Safety Officer who will then investigate any damage on site and immediately take suitable precautions if he detects defects that may adversely affect the function or safety of the system. The Radiation Protection Officer has to ensure also that the provisions of the Radiation Protection Ordinance are complied with. In particular, his duties include instructing the staff on the proper handling of radioactive substances. Radioactive sources that are no longer in use or have reached the end of their service life must be returned to a public collection point or to the supplier. Basically, every company employee should strive, through prudent behavior and by observing the radiation protection rules, to keep the radiation exposure, even within the permissible limits, as low as possible. The sum of the radiation absorbed by the body is determined by three variables, which can be derived from the basic radiation protection rules: MircoPolar Moist LB 568 73 Chapter 8 Radiation Protection Guidelines Distance This means the distance between radioactive source and human body. The radiation intensity (dose rate) follows - just like light - an inverse square law. This means that doubling the distance from the source will reduce the dose rate to a quarter. Conclusion: Keep the maximum distance when carrying out any work in the vicinity of equipment containing radioactive material. This is especially true for persons who are not directly involved in this work. Time The total time a person stays in the vicinity of a radiometric measuring system and the body is exposed to radiation. The effect is cumulative and is, therefore, greater the longer the exposure to radiation. Conclusion: Required work in the vicinity of radiometric measuring devices has to be carefully prepared and organized so that it can be done in the shortest possible time. Providing the proper tools and resources is particularly important. Shielding The shielding effect is provided by the shielding material surrounding the source. Because the shielding effect is in an exponential relationship to the product of thickness and density of the shielding material, shielding materials with high specific weight are required. Sufficiently large dimensions of the shieldings are usually calculated by the supplier. Conclusion: Before installing or dismantling the shielding, make sure that the radiation exit channel is closed. The source must not be removed from the shielding and must not remain unshielded. 74 MircoPolar Moist LB 568 Chapter 8 Radiation Protection Guidelines 8.2 Emergency Instructions In case of serious operational trouble, such as fire or explosion, which may affect the radiometric measuring system, it cannot be ruled out that the function of the shielding lock, the shielding effect or the stability of the source capsule have been compromised. In this case, it is possible that persons in the vicinity of the shielding have been exposed to higher levels of radiation. If you suspect such a severe malfunction, the Radiation Safety Officer has to be notified immediately. He will then investigate the situation immediately and take all necessary provisions to prevent further damage and to avoid any unnecessary radiation exposure of operating personnel. The Radiation Safety Officer has to make sure that the measuring system is no longer in operation and then take appropriate steps. He may have to inform the authorities or contact the manufacturer or supplier of the measuring system, so that any further action be taken under expert supervision. MircoPolar Moist LB 568 75 Chapter 9 Certificates Chapter 9. Certificates 9.1 EC Declaration of Conformity MircoPolar Moist LB 568 Chapter 10 Technical Drawings Chapter 10. Technical Drawings 10.1 Dimensional Drawing Evaluation Unit Case MircoPolar Moist LB 568 77 Chapter 10 Technical Drawings 10.2 Electrical Wiring Diagram 78 MircoPolar Moist LB 568 Chapter 10 Technical Drawings 10.3 Electrical Wiring Diagram Scintillation Counter MircoPolar Moist LB 568 79 Chapter 10 Technical Drawings 10.4 Dimensional Drawings Horn and Spiral Antennas 10.4.1 80 Horn Antenna and Horn Antenna Brackets MircoPolar Moist LB 568 Chapter 10 Technical Drawings MircoPolar Moist LB 568 81 Chapter 10 Technical Drawings 10.4.2 82 Spiral Antennas MircoPolar Moist LB 568 Chapter 10 Technical Drawings 10.5 Dimensional Drawings Radiometric Measuring Path 10.5.1 Scintillation Counter with Axial Collimator MircoPolar Moist LB 568 83 Chapter 10 Technical Drawings 10.5.2 84 Scintillation Counter with Radial Collimator MircoPolar Moist LB 568 Chapter 10 Technical Drawings 10.5.3 Scintillation Counter with Bracket MircoPolar Moist LB 568 85 Chapter 10 Technical Drawings 10.5.4 86 Shielding Container LB 7440/5 with Mounting Plate MircoPolar Moist LB 568 Chapter 10 Technical Drawings 10.5.5 Mounting Plate for Shielding Container MircoPolar Moist LB 568 87 Chapter 10 Technical Drawings 10.6 Installation Proposal at the Conveyor Belt 88 MircoPolar Moist LB 568 Chapter 10 Technical Drawings 10.7 Installation Proposal at the Measuring Chute MircoPolar Moist LB 568 89 Index Index Accuracy .............................................................................. 56 Antenna distance ................................................................. 24 Assembly conditions ............................................................ 24 Law of absorption ............................................................... 19 LED’s .............................................................................. 23, 53 Limitations .......................................................................... 16 Loading compensation ........................................................ 17 Battery ................................................................................. 54 Calculation of measured values ........................................... 15 Chute measurement configuration...................................... 32 Compensation...................................................................... 16 Components ........................................................................ 20 Conductive materials ........................................................... 16 Connection scintillation counter .......................................... 52 Connector strip .................................................................... 50 Conveyor measurement configuration ................................ 31 Data format RS232............................................................... 64 Data transfer rate ................................................................ 52 Digital outputs ..................................................................... 53 Dimensional drawing EVU case ........................................... 77 Evaluation unit ............................................................... 13, 22 Factory setting ..................................................................... 13 Format RS232 ...................................................................... 64 Fuses .................................................................................... 55 Gas inclusions ...................................................................... 12 HF cable ............................................................................... 30 Horn antennas ..................................................................... 24 Instrument cleaning ............................................................. 54 90 Mains connection ................................................................ 49 Mains fuses ......................................................................... 55 Mass per unit area ........................................................ 18, 19 Measuring chute ................................................................. 29 Measuring conditions.................................................... 34, 46 Minimum load ..................................................................... 35 Optional loading compensation .......................................... 66 Parts subject to wear .......................................................... 54 Polarization ..................................................................... 24 Principle of measurement ................................................... 14 Radiometric measuring path ............................................... 26 Reference temperature....................................................... 69 Relay.................................................................................... 53 RS232 interface ................................................................... 52 RS485 interface ................................................................... 51 Safety Summary .................................................................... 7 Salt content ......................................................................... 12 Service instructions ............................................................. 54 Shielding .............................................................................. 27 Spiral antennas.................................................................... 24 Steel-wire reinforced conveyor belt.............................. 38, 44 Symbols ................................................................................. 7 Synchronization................................................................... 70 Technical data ..................................................................... 56 Technical data HF-cable ...................................................... 63 Technical drawings .............................................................. 77 Temperature compensation ......................................... 16, 69 MircoPolar Moist LB 568 Index Terminal blocks ................................................................... 23 Torque of HF connector ...................................................... 45 Transmission power ............................................................ 56 Transport ............................................................................. 33 MircoPolar Moist LB 568 Warning ................................................................................. 7 Wiring diagram .................................................................... 78 91 Process Control detect and identify Concentration / Moisture Measuring System MicroPolar Moist LB 568 User's Guide - Software Manual - ID No. 41990BA2 Rev. No.: 02 15.06.2015 Software Version ≥ 1.0 The units supplied should not be repaired by anyone other than Technologies Service engineers or technicians by Berthold Technologies. Berthold In case of operation trouble, please address to our central service department (address see below). The complete user’s guide consists of two manuals, the hardware description and the software description. The hardware manual comprises the safety summary component description assembly instructions electrical installation description technical data certificates dimensional drawings The software manual comprises the description of the operation software functions calibration error messages The present manual is the software description. Subject to changes without prior notice. BERTHOLD TECHNOLOGIES GmbH & Co. KG Calmbacher Str. 22 75323 Bad Wildbad, Germany Phone +49 7081 177 0 Fax +49 7081 177 100 industry@Berthold.com www.Berthold.com MicroPolar Moist LB 568 Phone +49 7081 177 111 Fax +49 7081 177 339 Service@Berthold.com Table of Contents Table of Contents Page CHAPTER 1. SAFETY SUMMARY ................................................................................................................................... 6 CHAPTER 2. GENERAL INFORMATION.......................................................................................................................... 7 CHAPTER 3. SOFTWARE FUNCTIONS............................................................................................................................ 8 3.1 INFORMATION ON THE MENU STRUCTURE.................................................................................................................... 8 3.2 MENU STRUCTURE .................................................................................................................................................. 9 3.2.1 Start Menu ................................................................................................................................................ 11 3.2.2 Diagnostic ................................................................................................................................................. 11 3.2.3 Setup ......................................................................................................................................................... 13 3.2.4 Access Level .............................................................................................................................................. 14 3.2.5 Language .................................................................................................................................................. 14 3.2.6 Configuration ............................................................................................................................................ 15 3.2.7 General Data ............................................................................................................................................ 17 3.2.8 Measurement ........................................................................................................................................... 17 3.2.9 Plausibility ................................................................................................................................................ 17 3.2.10 Phase Measure ......................................................................................................................................... 18 3.2.11 Synchronization ........................................................................................................................................ 20 3.2.12 Calibration ................................................................................................................................................ 21 3.2.13 System Adjust ........................................................................................................................................... 21 3.2.14 Calibrate Concentration............................................................................................................................ 22 3.2.15 Sample Table ............................................................................................................................................ 23 3.2.16 Sample Data (expanded) .......................................................................................................................... 24 3.2.17 Advanced .................................................................................................................................................. 24 3.2.18 Calibration ................................................................................................................................................ 25 3.2.19 Temperature Compensation ..................................................................................................................... 26 3.2.20 Loading Compensation ............................................................................................................................. 27 3.2.21 Inputs / Outputs........................................................................................................................................ 29 3.2.22 Current Output ......................................................................................................................................... 29 3.2.23 Current Out 1 ............................................................................................................................................ 29 3.2.24 Current Out 2 ............................................................................................................................................ 30 3.2.25 Current Input ............................................................................................................................................ 31 3.2.26 Current In 1 ............................................................................................................................................... 31 3.2.27 Current In 2 ............................................................................................................................................... 31 3.2.28 PT100 ........................................................................................................................................................ 32 3.2.29 Digital Output ........................................................................................................................................... 33 3.2.30 Digital Input .............................................................................................................................................. 33 3.2.31 Service....................................................................................................................................................... 35 3.3 MENU STRUCTURE RADIOMETRIC DETECTOR .............................................................................................................. 37 3.3.1 Configuration Radiometric Detector......................................................................................................... 37 3.3.2 Service Radiometric Detector ................................................................................................................... 39 3.4 LIVE DISPLAY ........................................................................................................................................................ 41 MicroPolar Moist LB 568 Table of Contents CHAPTER 4. CONFIGURATION .................................................................................................................................... 42 4.1 CONFIGURATION SETUP........................................................................................................................................... 42 4.1.1 General Data ............................................................................................................................................. 42 4.1.2 Measurement ............................................................................................................................................ 43 4.1.3 Plausibility ................................................................................................................................................. 43 4.1.4 Microwave/Cable ...................................................................................................................................... 44 4.1.5 Configuration Radiometry ......................................................................................................................... 45 4.1.6 Marker ....................................................................................................................................................... 45 4.1.7 Units .......................................................................................................................................................... 46 4.2 START CALIBRATION COEFFICIENTS ............................................................................................................................ 47 4.3 CONFIGURATION PLAUSIBILITY .................................................................................................................................. 48 CHAPTER 5. CALIBRATION ......................................................................................................................................... 49 5.1 SCINTILLATION COUNTER CALIBRATION ...................................................................................................................... 49 5.2 SYSTEM CALIBRATION ............................................................................................................................................. 50 5.2.1 Verifying the Reference Values.................................................................................................................. 52 5.2.2 Tare Measurement .................................................................................................................................... 53 5.3 SAMPLING ............................................................................................................................................................ 55 5.3.1 Entering the Lab Values ............................................................................................................................. 58 5.4 CALIBRATION......................................................................................................................................................... 59 CHAPTER 6. CALIBRATION AND OPTIONS .................................................................................................................. 60 6.1 CONFIGURATION PHI/ATT RATIO PLAUSIBILITY ............................................................................................................ 60 6.1.1 Phi/Att Ratio .............................................................................................................................................. 60 6.1.2 Process Recording ..................................................................................................................................... 61 6.2 ADJUSTING THE CALIBRATION ................................................................................................................................... 63 6.3 OUTPUT OF THE START-UP LOG ................................................................................................................................ 65 6.4 CALIBRATION......................................................................................................................................................... 66 6.4.1 Calibration with One Concentration .......................................................................................................... 66 6.4.2 Calibration with Temperature Compensation ........................................................................................... 69 6.4.3 Calibration with Load Compensation ........................................................................................................ 71 6.4.4 Calibration with Two Concentrations ........................................................................................................ 73 6.4.5 Calibration with Split Value ....................................................................................................................... 77 6.4.6 Extended Calibration Mode ....................................................................................................................... 80 6.5 TYPICAL CALIBRATION COEFFICIENTS/START VALUES ..................................................................................................... 82 CHAPTER 7. PASSWORD ............................................................................................................................................ 83 7.1 PASSWORD FORGOTTEN .......................................................................................................................................... 84 CHAPTER 8. ERROR LISTS AND DEVICE STATES .......................................................................................................... 85 8.1 8.2 8.3 8.4 HARDWARE ERROR AND WARNING MESSAGES ............................................................................................................ 85 INPUT ERROR ........................................................................................................................................................ 86 MEASUREMENT ERROR AND ERROR MESSAGES ........................................................................................................... 86 DEVICE STATES ...................................................................................................................................................... 88 CHAPTER 9. START-UP LOG ........................................................................................................................................ 89 9.1 EXAMPLE START-UP LOG ......................................................................................................................................... 93 MicroPolar Moist LB 568 Chapter 1 Safety Summary Chapter 1. Safety Summary Please observe all safety instructions in the hardware part, especially those in chapter 1 Safety Summary. Parameter settings Never change the installation and the parameter settings without a full knowledge of these operating instructions, as well as a full knowledge of the behavior of the connected controller and the possible influence on the operating process to be controlled. MicroPolar Moist LB 568 Chapter 2 General Information Chapter 2. General Information Communication with the LB 568 takes place via 4 softkey buttons. The function of the individual buttons changes relative to the position in the menu. Values and texts are entered via an alphanumeric keyboard. The instrument status is indicated by 5 LED’s. TIP Click on the help button .?. in the display footer to view useful information. MicroPolar Moist LB 568 Chapter 3 Software Functions Chapter 3. Software Functions 3.1 Information on the Menu Structure The menu structure on the following pages provides an overview of all functions of the LB 568. Using the page numbers indicated you can look up the function of the depicted window. Depending on the access level, some menu items are hidden. You have to enter an editable password to change from the Read only level to Basic or Profi. The Service level is locked; it is foreseen only for equipment manufacturing. MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2 Menu Structure Live Display Diagnostic Setup Access level Language Page 11 1| Diagnostic | Live Display | 07.05 – 13:25 Concentration av. Datalog Error log Info Print Setup 65.50 % Page 11 Conc. av. Setup Conc. act. 64.35% ESC SAMPLE ..▼▲.. ZOOM See next page Access Level Read only Basic Profi Service Page 14 Language English German French MicroPolar Moist LB 568 Page 14 Chapter 3 Software Functions Radiometric detector Under Service Setup Configuration Configuration Calibration Input / Output Service Product Change password General data Measurement Plausibility Microwave Radiometry Marker Units Synchronization Live Display Diagnostic Setup Access level Language Inputs / Outputs Current output Current output Current input PT100 Digital output Digital input Current out 1 ’’ Page 29 Current input Current in 1 ’’ Page 29 Pt100 Page 32 Page 31 Enabled Adjust PT100 PT100 live Digital Output Relay 1 Relay 2 Test Calibration Page 21 System adjust Calibrate Conc Advanced System adjust Current Out 1 Page 13 Page 33 Digital input Status DI 1 function DI 2 function DI 3 function Page 33 2422424 10 Radiometric detector Page 39 Adjust Reference values Chart Phi Chart Attenuation Assignment 0/4 mA 20 mA Test/Adjust Error current Current In 1 Enabled Adjust Live current Current In 2 Enabled Adjust Live current Page 31 Measurement Meas. mode Start mode Averaging Reset averaging Plausibility Page 17 Phi offset max Sigma max. Phi/Att ratio Auto set Tare values Num cal. sweeps Process type Split value Extended cal. mode Page 24 Calibration Page 31 Page 17 Page 22 Advanced Page 30 Date Time Tag Process limits Phase measure Calibrate Conc Sampling Calibration Tuning View Current Out 2 General data Page 17 Page 21 Page 29 Assignment 0/4 mA 20 mA Range Test/Adjust Error current Page 15 Page 37 Cal. order Cal. base Coefficients Temp. comp. Loading comp. Start Calibration Page 25 Page 18 Sampling Next sample Active Measured value Lab Value Extended Page 23 Advanced Current in 1 Current In 2 Pt 100 PHI (m) Attenuation Mpua Page 24 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.1 Start Menu LIVE DISPLAY: Shows the live display. 1 | - | LB 568 | 07.05 - 13:25 DIAGNOSTIC: This menu item contains the submenu items data logger, error log, instrument information and start-up log output. Live Display Diagnostic Setup Access level Language RUN ▲ ▼ ► 1 | - | LB 568 | 07.05 – 13:25 ACCESS LEVEL: Select the access level. Areas protected by passwords can be cleared. Live Display Diagnostic Setup Access level Language RUN ▲ SETUP: All necessary inputs for operation of the measuring system can be entered here. ▼ ► LANGUAGE: Select the dialog language. 1 | - | LB 568 | 07.05 – 13:25 Live Display 3.2.2Diagnostic Diagnostic Setup Access level 1 | -Language | Diagnostic | 07.05 – 13:25 Datalog RUN ▲ ▼ ► Error log Info 1 | - | LB 568 | 07.05 – 13:25 Print setup Live Display Diagnostic ⌂◄Setup▲ ▼ Access level Language RUN ▲ ▼ ► ► 1 | - | LB 568 | 07.05 – 13:25 Live Display Diagnostic Setup Access level Language RUN ▲ ▼ ► 1 | - | LB 568 | 07.05 – 13:25 LLive Display Diagnostic Setup Access level Language RUN ▲ ▼ Data log: The data log records the data corresponding with the format of the serial data output RS232 (see Hardware Manual, chapter 6.6). All measured data of a measurement (Sweep) are averaged over the averaging time (see below) and stored. This time is dependent on the selected log time. The contents of the data log can be displayed on the live display, see chapter 3.4 Trend Display. It can also be output as a text file via RS232, and via the memory stick (optional accessory). Log type Disable Single Continuous Stop at error Log time Logging period 15 minutes to 3 days Restart log Clears the data log and starts with the above setting Averaging time Obtained from log time Print setup Printout of table, output via RS232, format see Hardware Manual, chapter 6.1 Technical Data Evaluation Unit ► 1 | - | LB 568 | 07.05 – 13:25 Live Display Diagnostic Setup Access level Language MicroPolar Moist LB RUN ▲ ▼ 568 ► 1 | - | LB 568 | 07.05 – 13:25 11 Chapter 3 Software Functions Change data log settings: If you change the log type from "any" to "single", the data log will be cleared and you start again with the current setting. If you change all other log types and log times, the data log will not be cleared and you continue with the new settings. Behavior with stopped measurement: If the measurement will be stopped during the data log for some time, then the measurement pause will be interpreted as log time in the log type "single". In all other log types, the measurement pause will be added to the log time. Error log: Shows the logged error. The last 20 error messages will be stored with date and time. Info: Tag Device type Supplier Manufacturer Device no. Production no. Software ver. SW rev. date :... : LB 568 : Berthold Technologies : Berthold Technologies : ... : ...-... : V... : ... Print setup: Output of the start-up log via RS232. Format, contents and example see chapter 9. Start-up Log. 12 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.3 Setup 1 | - | Setup | 07.05 – 13:25 Configuration Calibration Input / Output Service Product Change password ⌂◄ ▲ ▼ ► Configuration: Setup of General data Measurement-specific data Plausibility data Microwave data Radiometry data Marker Units Synchronization Calibration: System adjust Concentration calibration Advanced Input/Output: Current outputs Current inputs PT100 Digital outputs Digital inputs Service: In the Profi mode the SERVICE menu is displayed and can be edited. The following settings are possible: Factory settings General reset Memory stick (operation of the memory sticks, optional accessory) Data printout (via RS232, data contents can be selected) Product: Product selection (1 – 4); if you select another product, the product-specific data will be loaded: outputs, inputs and calibration. When you select the products 2 to 4 for the first time, all settings and contents (e.g. system calibration, sampling table, data log and calibration) of the current product will be copied to the new product. Change password: The password for the access levels Basic / Profi can be changed here. For more information see chapter 7 Password. MicroPolar Moist LB 568 13 Chapter 3 Software Functions 3.2.4 Access Level 1 | - | Access Level | 07.05 – 13:25 Read only Basic Profi Service ESC ▲▼ ► Read only: Only the live display and the main menu can be selected. This mode can be selected on all levels without password. Basic: No password required on higher levels. Password has to be entered for Read only. Password can be changed. On the basic level, some menu items are hidden, for example, the calibration. Profi: As described above. Should be used only if you are sufficiently familiar with the measuring system. Changing from Profi to Basic or vice versa is possible without password. Service: This level is reserved for the service personnel. 3.2.5 1| Language | LB 568 | 07.05 – 13:25 LANGUAGE Language: Select the dialog language English German French ESC 14 ▲▼ .√. MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.6 Configuration 1 | - | Configuration | 07.05 – 13:25 General Data Measurement Plausibility Microwave Radiometry Marker Units Synchronization ⌂◄ ▲ ▼ ► General Data: Enter date, time and tag Measurement: Measurement mode (batch/continuous) Start mode (keyboard/external) Averaging (number of measured values used for averaging) Reset average value (yes/no) Plausibility: The process limits define the permissible range within which the actual concentration must lie. The phase measurement is subject to a plausibility analysis, which can be set here. For more information please see chapter 3.2.9 Plausibility Microwave: Cable: Enter the cable lengths for the signal and reference cable. For example, for 1.5 and 2.5 m antenna cable and 4 m reference cable, you have to enter 4 m for both lengths. Radiometry: Here, the radiometric detector is configured. Description see chapter 3.3.1 Configuration Radiometric Detector. Marker: Enter a value and a name (up to 5 characters) for the marker here. The presentation takes place in the live display and refers to the bar chart. To disable the marker, select a marker value outside the chart limits or the current output limits. MicroPolar Moist LB 568 15 Chapter 3 Software Functions Units: Depending on the configuration, different units can be selected for concentrations, current inputs and temperature. For the concentration (1 and 2) you can select: none, specific, %, %DS For current input 1 you can select: none, specific, °C, °F, g/cm3, Kg, t/h For current input 2 you can select: none, specific, °C, °F, cm, m/s For the PT100 input you can select: none, °C, °F Synchronization: The current input signals can be synchronized with the microwave measurement; the current input signals will be stored temporarily. All settings are defined here. Details on the synchronization see chapter 3.2.101 Synchronization. 16 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.7 General Data 1 | - | General Data | 07.05 – 13:25 Date Time Tag ⌂◄ Time: Enter the current time ▲ 3.2.8 ▼ ► Tag: Enter the tag name. The tag (max. 8 characters) is displayed in the header on the display. Measurement 1 | - | Measurement | 07.05 – 13:25 Meas. mode Start mode Averaging Reset averaging ⌂◄ Date: Enter the current date ▲ ▼ ► Meas. mode: Select continuous or batch. In the batch mode, an average value is calculated between start and stop. In the continuous mode, a moving average is calculated depending on the adjusted averaging number. Start mode: The measurement device can be started or stopped via external terminals (digital input) or via keyboard. Averaging: Enter the number of averaging steps. It indicates how many measurements are used to average the concentration value (moving average). Reset averaging: Reset averaging (yes/no). This refers to batch and continuous. 3.2.9 Plausibility 1 | - | Plausibility | 07.05 – 13:25 Process limits Phase measure ⌂◄ ▲ ▼ Process limits: Enter permitted measuring overrange. If the concentration exceeds the range, the concentration average is put on hold and an error message is displayed (error state). The process limits are independent of the current output limits. ► Phase measure: The phase is subjected to a plausibility analysis. For more information please see chapter 3.2.10 Phase Measurement. MicroPolar Moist LB 568 17 Chapter 3 Software Functions 3.2.10 Phase Measure The phase and attenuation are calculated for each measured value (measuring cycle) from a multitude of single measurements of different frequencies in a wide frequency band (called sweep/frequency sweep). Such a measurement permits a continuous verification of the plausibility of the results of a measurement. The size of the frequency range allows you to select a belt to possibly rule out strong interferences (for example due to reflection) from the start. The frequency selection is done manually on the menu | SETUP | CONFIGURATION | MICROWAVE. As a rule, the frequency band "Standard" (this is the factory setting) is a good choice. The attenuation calculation takes place through averaging via the frequency range, without further plausibility check. Phase [DEG] The phase calculation takes place through regression calculation via the frequency range, followed by a plausibility check (see the illustration below). Regression line Frequency points Phi(f=fm) Phi Offset fStart fm Frequency [GHz] The phase check is always done through Sigma max and a second selectable plausibility of Phi Offset max or Phi/Att ratio. A combination of Phi Offset and Phi/Att ratio is not possible. If Sigma max or Phi Offset max is exceeded, then the measurement is rejected. If the exceeding occurs continuously exceeded, the evaluation unit changes to the error state. The time up to when the fault is triggered is 75% of the averaging time of the mean concentration value. In the factory state, the plausibility is adjusted via Phi Offset; this is recommended for all applications. 18 MicroPolar Moist LB 568 Chapter 3 Software Functions 1 | - | Phase Measure | 07.05 – 13:25 Phi offset max Sigma max. Phi/Att Phi/Att ratio Auto set ⌂◄ ▲ ▼ 170° 500 Disabled OFF ► Phi offset max: Phi Offset is the phase value where the frequency is zero (see illustration above). Here the maximum permissible value is entered for Phi Offset. Typical values between 150 to 170°. Default: Phi Offset max. = 170°. With Phi Offset max = 0 the plausibility is turned off. Sigma max.: Here you set the maximum sigma of the regression Phase vs. Frequency. During normal measurement operation, the scattering lies between 0 and 300. Default: Sigma = 500. With sigma = 0, the plausibility is turned off. Phi/Att ratio: The ratio of phase and attenuation is used for the phase check. A fixed Phi/Att ratio is entered. If you do not know it, you have to record it once, see the description for "Auto set" below. The exact procedure is described in chapter 6.1. The phase check is done as follows: permitted V Dmeas Where: permitted Dmeas fm 180 fm Eg. 3-1 permitted phase range parameter Phi/Att measured attenuation center frequency If the phase is not in this range, it is corrected by 360°/fm. Default: Phi/Att = 0 The Phi/Att ratio can be enabled and disabled. Auto set: The automatic ratio measurement Phi/Att can be turned on and off. For details see chapter 6.3. MicroPolar Moist LB 568 19 Chapter 3 Software Functions 3.2.11 Synchronization If compensation measurements are carried out in a large distance from the microwave measuring path, then the current input signals (compensation signals) can be stored temporarily and can be synchronized with the microwave information. The goal of the synchronization is to make sure that all measuring information of all systems relate to the same product section. Please see the measuring conditions described in chapter 7.3 in the Hardware Manual. Variable conveying speed: Only one current input signal can be synchronized because current input 2 is used for the belt speed. The speed signal must be fed in via current input 2 and m/s has to be selected as the unit for current input 2. 1 | - |Synchronization| 07.05–13:25 Sync. config. Current input 1 Current In 2 ⌂◄ ▲ ▼ ► Sync. config.: Select the synchronization mode and, if necessary, enter the conveying speed. Current input 1/2: Enter the distance between compensation measurement (for example, belt weigher) and microwave measurement. If the compensation measurement is installed before the microwave measurement, relative to the conveyor belt direction, enter a positive distance; otherwise, enter a negative distance. The submenus CURRENT INPUT 1 and CURRENT INPUT 2 are displayed only if the current inputs and synchronization have been enabled. 1 | - |Sync. config | 07.05–13:25 Mode Velocity ⌂◄ 20 ▲ ▼ ► Mode: Disable Constant speed Variable speed The item "Variable velocity" is displayed only if m/s has been selected as the unit for current input 2. Velocity: Enter the conveyor belt speed in m/s. This menu appears only if the mode "Constant velocity" is selected. MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.12 Calibration 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate Conc Calibrate Conc 2 Advanced ⌂◄ ▲ ▼ System adjust: System calibration is started here. Calibrate conc: Opens the calibration menu of concentration 1. ► Calibrate conc 2: Opens the calibration menu of concentration 2. The second concentration is displayed only if under menu | ADCANCED | PROCESS TYPE | a second concentration is selected. Advanced: Here you set the tare values, the number of sweeps, the process type, the split value and the extended calibration mode. For details see chapter 3.2.17 Advanced. 3.2.13 System Adjust 1 | - |System Adjust | 07.05 –13:25 Adjust Reference values Chart Phi Chart Attenuation ⌂◄ ▲ ▼ ► Adjust: System calibration is started. Reference values: Upon completion of the reference measurement, the reference values for phase (Phi(fm)), attenuation, slope and sigma can be output. Chart Phi: Shows the phase values versus the frequency. Chart Attenuation: Shows the attenuation versus the frequency. The data log will not be deleted by a system calibration (see chapter 3.2.2 Diagnostic). MicroPolar Moist LB 568 21 Chapter 3 Software Functions 3.2.14 Calibrate Concentration 1 | - | Calibrate Conc | 07.05 –13:25 Sampling Calibration Tuning View ⌂◄ ▲ ▼ ► Sampling: Shows all measured samples and entered lab values. Calibration: Here you can choose the calibration order [linear/quadratic], the basis [phase/attenuation or both] and the compensations. For details please see chapter 3.2.18 Calibration. Select Calibration to enable and parameterize temperature and loading compensation. the Select Calibration to carry out the automatic calculation of the coefficients. Tuning: Subsequent correction of the reading is possible by entering a factor and an offset. Calculation is carried out using the following formula: Corrected display Display Factor Offset Eg. 3-2 View: Presentation of calibration curve, display of correlation and coefficients. 22 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.15 Sample Table 1 | 1/1 | Sample # 1 | 07.05 –13:25 Next sample Active Measured value Lab value Extended ◄ DEL ▲▼ Yes 65.50% 0.00 % ..√.. The header includes the following information (from left to right): Product no. Current table position / Total number of entries Sample no. of current table position Date and time of sampling Up to 20 sample entries are possible. The sample can be assigned to the lab value either via the sample no. or through data/time. The sample no. is assigned on a continuous basis. If a sample is deleted, the sample no. will not be assigned a second time. Up to 999 sample numbers are available. Only if all numbers have been assigned, you may assign a number for the second time; you will be alerted accordingly on the display. Next sample: Continues with the next sample. Active: Here you can choose if this sample should be taken into account in the calibration. Measured value: Display of the measured values, calculated with the actual coefficient. Lab value: Entry position for the laboratory value. Extended: Switches to the next data page. Delete: Briefly push the softkey to delete the indicated sample entry. Push this key for a longer time to delete all sample entries. MicroPolar Moist LB 568 23 Chapter 3 Software Functions 3.2.16 Sample Data (expanded) 1 | 1/1 | Sample # 1 | 07.05 –13:25 Current In 1 Current In 2 PT100 PHI (fm) Attenuation MPUA loading ◄ DEL ▲▼ Current In 1: Display of the first compensation input (editable) Current In 2: Display of the second compensation input (editable) ..√.. PT100: Display of the PT100 input (editable) PHI (fm): Display of the measured phase. Attenuation: Display of the measured attenuation. MPUA loading Displays the measured load [g/cm2] 3.2.17 Advanced 1 | - | Advanced | 07.05 – 13:25 Tare values Num. cal. sweeps 20 Process type Split conc Split value 75.00 % Extended cal. mode disabled ⌂◄ ▲ ▼ ► Tare values: Option to enter tare values for phase and attenuation. The tare values are added to the phase stage and/or the attenuation prior to calibration. The calculation is carried out as follows: Eg. 3-3 and 3-4 Phase = Phasemeas - Phi Tare Attenuation = Attenuationmeas - Attenuation Tare Number of calibration sweeps: Freely adjustable number of sweeps over which a calibration point (in the course of automatic sample measurement) will be averaged. Process type: Select the operation mode: one concentration [1 measuring range] two concentrations [2 measuring ranges] split concentration [1 measuring range with switching point (split value) for coefficient switchover]. Split value: Setting of the switching point on a value basis. Extended calibration mode: Details see chapter 6.4.6. 24 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.18 Calibration 1 | - | Calibration | 07.05 –13:25 Cal. order Cal. base Coefficients Temp. comp. Loading comp. Start Calibration ⌂◄ ▲ ▼ ► Cal. order Here you define the calibration order [linear / quadratic] Default: Linear Cal. base The following parameters can be set: Phase Attenuation Phase and attenuation Default: Attenuation Coefficients: Here you can edit all coefficients attenuation. Default: A1 = 0, B1 = 0, C = 10 for phase and Temp. comp.: If at least one analog input is active, you may here assign the compensation and set the compensation parameters. For details please see chapter 3.2.19 Temperature Compensation. Loading comp. If at least one analog input is active, you may here assign the compensation and set the compensation parameters. For details please see chapter 3.2.20 Load Compensation. Start Calibration Starts the calibration using the parameters you have set earlier. MicroPolar Moist LB 568 25 Chapter 3 Software Functions 3.2.19 Temperature Compensation 1 | - | Temp. Comp. 1 | 07.05 –13:25 Input Mode Order TC evaluation Reference value C_dB 1 ⌂◄ ▲ ▼ ► Input: The compensation can be turned on and off: if no input is selected, the compensation is turned off. An analog input is assigned to the compensation (current input 1/2, PT100); only the activated inputs are available. Mode: The following parameters can be set: Additive Multiplicative Order: The following parameters can be set: Linear Quadratic TC evaluation: The following parameters can be set: Sampling The temperature coefficients are calculated using the entries in the sample table. User-defined The temperature coefficients are defaulted, for example, if they are already known from other applications. Default: Sampling Reference value Enter the reference value. C_dB 1: All temperature coefficients are listed depending on the previously defined compensation parameters. They can be edited and/or read off here after execution of a calibration calculation with "Start calibration". See additional explanation in the Hardware Manual in chapter 7.2 Temperature Compensation. 26 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.20 Loading Compensation At least one analog input or the radiometric detector must be active so that the LOADING COMPENSATION menu is displayed. Some compensation modes are displayed only upon activation of two inputs. 1 | - | Load Comp | 07.05 –13:25 None Radiom. MPUA Loading (Cin 1) Tonnage & Speed Mass & Layerheight ⌂◄ ▲ ▼ ► 1 | - | Load Comp | 07.05 –13:25 Comp. mode Loading limit ⌂◄ ▲ Height ▼ Comp. mode: The following parameters can be set: Disabled / Enabled Radiom. MPUA Loading (Current In 1) Tonnage & Speed Mass & Layerheight If the loading compensation is selected, the Loading Limit menu appears. Loading limit: Enter the minimum load; if this value is not reached, the evaluation unit switches to the error state. ► Compensation mode Loading (Current In 1): The following units can be used as a compensation signal: Weight Layer height Mass per unit area Throughput Signal input via current input 1 The unit can be selected at random for current input 1. MicroPolar Moist LB 568 27 Chapter 3 Software Functions Compensation mode Tonnage & Speed (throughput & speed): Signal input Throughput via current input 1 Speed via current input 2 Unit Throughput [tons per hour; T/h] Speed [m/s] Min. load [Kg] The unit T/h must be selected for current input 1 and the unit m/s for current input 2. Compensation mode Mass & Layerheight (weight & layer thickness): Signal input Weight via current input 1 Layer thickness via current input 2 Unit Weight [Kg] Layer thickness [cm] Min. load [kg x cm] The unit kg must be selected for current input 1 and the unit cm for current input 2. Compensation mode Radiometric MPUA: The compensation signal is provided by the scintillation counter. Unit Mass per unit area [g/cm2] Min. load [g/cm2] See additional explanation in the Hardware Manual, chapter 3.3 Loading Compensation. 28 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.21 Inputs / Outputs 1 | - | Inputs/Outputs | 07.05 –13:25 Current output Current input PT100 Digital output Digital input ⌂◄ ▲ ▼ ► Current output: Both outputs can be adjusted, assigned and set up on the selected level. Current input: Activation level of current input, calibration and display of the live current signal. PT100: Here you can enable and adjust a connected PT100. Display of the actual temperature signal. Digital output: Allocation of relays 1 and 2 and test function. Digital input: Status control and assignment of the digital inputs. 3.2.22 Current Output 1 | - | Current Output | 07.05 –13:25 Current out 1 Current out 2 ⌂◄ ▲ IMPORTANT If a measurement is running, enabling a non-used or non-adjusted current input may cause an error. ▼ ► 3.2.23 Current Out 1 1 | - |Current Out 1 | 07.05 –13:25 Assignment 4 mA 20 mA Test/Adjust Error current ⌂◄ ▲ ▼ ► MicroPolar Moist LB 568 Assignment: The following signals can be assigned to the current output. None Concentration Concentration 2 (if active) Mass per unit area (if active) Current input 1 or 2 (if active) PT100 (if active) 29 Chapter 3 Software Functions 4 mA: Display value assigned to the 4mA value. 20 mA: Display value assigned to the 20mA value. TIP Current output 1 only 4 – 20mA possible If the current output limit is exceeded, then the measurement changes to the warning status, see section 8.4 Device States. Test/Adjust: Current test, calibration and display of live current. The ADJUST menu is displayed only in the Profi mode. IMPORTANT The measurement should be stopped for test function. To check the current loop and possibly connected remote displays, you can set a current between 4 and 20 mA via the test function. If you quit the test function, the system automatically switches back to the live current. Error current: If the measurement goes into the error state, a fault current is output via the current output; this fault current can be set here. 22 mA 3.5mA Hold Value (selectable) 3.2.24 Current Out 2 1 | - |Current Out 2 | 07.05 –13:25 Assignment 4 mA 20 mA Range Test/Adjust Error current ⌂◄ ▲ ▼ All functions same as current output 1 TIP Current output 2 can either be set to 0/4 or to 20 mA. ► Range: Change the current output 0 – 20mA 4 – 20mA 30 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.25 Current Input 1 | - | Current Input | 07.05 –13:25 Current in 1 Current in 2 Current in 1: When selected, the program changes to the activation and calibration menu. Current in 2: As described above. ⌂◄ ▲ ▼ ► 3.2.26 Current In 1 1 | - | Current Input 1 | 07.05 –13:25 Status Range 4 mA 20 mA Adjust Live current ⌂◄ ▲ ▼ ► Status: Select yes/no to enable or disable the current input. Range: Change the current output 0 – 20mA 4 – 20mA 0/4 mA: Display value assigned to the 0/4 mA value. 20 mA: Display value assigned to the 20mA value. Adjust: Follow the instructions on the display. Live current: Display of the live current signal. 3.2.27 Current In 2 Settings correspond to current input 1. MicroPolar Moist LB 568 31 Chapter 3 Software Functions 3.2.28 PT100 1|-| Pt 100 | 07.05 –13:25 Enabled Adjust PT100 PT100 live ⌂◄ ▲ Enabled: If a PT100 is connected, the input has to be enabled first. IMPORTANT ▼ ► If a measurement is running, enabling a non-used or non-adjusted PT100 input may cause an error. Adjust PT100: You need a 100 Ohm and a 138.5 Ohm resistance. Follow the instructions on the display. PT100 live: Display of the live temperature. Settings correspond to input 1. 32 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.29 Digital Output The measuring device has two relays. Relay 1 is linked with LED signal 1 and relay 2 with signal 2. 1 | - | Digital Output | 07.05 –13:25 Relay 1 Relay 2 Test ⌂◄ ▲ ▼ ► Relay 1: Different functions can be assigned to relay 1: None Error Hold Alarm min. Alarm max. Function Description None Relay and LED function disabled Error In case of error, relay and LED will be set. Hold If Hold function is enabled, relay and LED will be set. Alarm min. The relay switches if the value falls below the limit value to be set. Alarm max. The relay switches if the value exceeds the limit value to be set. Relay 2: Same assignments possible as above. Test: The switching status of the relays can be set here and checked at the respective terminals. 3.2.30 Digital Input The measuring device has 3 digital inputs, to which different functions can be assigned. 1 | - | Digital Input | 07.05 –13:25 Status DI 1 function DI 2 function DI 3 function ⌂◄ ▲ ▼ Status: Shows the status of the input circuit open/closed ► MicroPolar Moist LB 568 33 Chapter 3 Software Functions DI 1 Function The following functions can be assigned to DI 1: None Start (external start) DI 2 Function The following functions can be assigned to DI 2: None Hold (averaging is stopped) Product (external product selection) DI 3 Function Assignments for DI 3: None Sample (external control of sampling) Product (external product selection) For external start function, the start function has to be set to external in the Measurement menu window. Hold means that averaging is stopped, but the measurement continues to run. Sample means that sampling is started by closing the contact. Product means that another product is selected by closing the contact (product 1 to 4). TIP If you select a product for the first time (product 2 to 4), all settings and contents of the current product will be copied to the new product, including: - Configuration data - System calibration - Calibration data (including sampling table) - Input/Output definitions To switch over all 4 products, DI 3 also has to be set to product. Please take the terminal configuration from the table below. 34 Terminals DI 2 13 / 25 DI 3 14 / 26 Product 1 open open Product 2 closed open Product 3 open closed Product 4 closed closed MicroPolar Moist LB 568 Chapter 3 Software Functions 3.2.31 Service Factory setting and General reset: See table on the next side. 1 | - | Service | 07.05 – 13:25 Factory settings General reset Radiom. detector Memory tool Data printout ⌂◄ ▲ ▼ Line ► The Factory setting function allows you to reset the measuring system parameters to their original status. Memory tool: Refers to the communication with the external memory stick (optional accessory). Data transfer takes place via the 9-pole SubD-connector on the bottom of the instrument. Save parameters: All instrument parameters for all products will be saved to the memory stick. Load parameters: All instrument parameters stored on the memory stick will be loaded onto the evaluation unit. All operating parameters in the evaluation unit will be deleted. Save data log: The data log will be saved to the memory stick. Save log: The start-up log will be saved to the memory stick. The concentration average value is put on hold during communication with the memory stick. Thus, the measured value via current output is also put on hold! Data printout: All measured values are output for each measurement (sweep) via the serial data interface RS232. The output can be set as follows: None (disabled) Line (data transfer, see Hardware Manual, chapter 6.6) Table (microwave data for each frequency point) Line and table "Line" is defaulted. MicroPolar Moist LB 568 35 Chapter 3 Software Functions Factory setting General reset Language selection unchanged unchanged Access level unchanged default: Basic Measurement is stopped is stopped Password unchanged default: PASS1 Product selection unchanged all products deleted Error log not deleted deleted Data log not deleted, default settings deleted, default settings System adjust not deleted deleted Cable length unchanged default Sampling not deleted deleted TAG label default default All parameters on menu: Measurement Plausibility Marker Unit default default Frequency setting unchanged unchanged Calibrate coefficients default default Temperature compensation default default Load compensation default default All settings for the analog and digital inputs and outputs default default Adjustment of the analog inputs and outputs unchanged unchanged Comment: affects only the current product affects all products (P1 to P4) *Default: Default values, see chapter 9.1 Example Start-up Log 36 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.3 Menu Structure Radiometric Detector 3.3.1 Configuration Radiometric Detector Starting from the main menu, you can reach the following menu via | SETUP | Configuration | Radiometry | Calibration Adjust Max. adjust time I0 Isotope Ray angle Enabled Calibration Detector live Measurement Plausibility MPUA calculation yes/no Detector live Actual impulse rate Average impulse rate Current temperature Actual HV HV control mode Plausibility Counting rate band Max. detector temp. MPUA calculation MPUA actual Absorption coeff. 1 | - | Radiometry | 07.05 – 13:25 Enabled Calibration Detector live Measurement Plausibility MPUA calculation ⌂◄ ▲ ▼ yesg ⌂◄ ▲ ▼ CS137 AM241 11555 cps 11550 cps 22.6°C 500 V Manual 50.00 °C Counting rate band Validation Max. counting rate Min. counting rate activated 100000 cps 0 cps 0.00 g/cm^2 0.07 Enabled (Yes/No) With this selection, the radiometric mass per unit area compensation of the evaluation unit is turned on or off. If this item is disabled, no radiometry parameters can be set (hidden). ► 1 | - | Calibration | 07.05 – 13:25 Adjustg Max adjust time I0 Isotope Ray angle 180 s 3 cps CS137 0.00° Isotope Isotope 180s 3 cps CS137 0.00 ° ► If it is enabled, the live data is requested by the detector. Errors occurring with respect to the radiometry will be displayed even if the measurement has been stopped. Calibration Configuration of the Io recording (zero count rate); the following parameters can be configured: • Max adjust time (duration of Io recording) • Io (current Io value) • Isotope (Cs137 and Am241 selectable) • Ray angle (radiometry) If the irradiation path in the product is of different length in a microwave and radiometric measurement, this must be considered using the "Ray angle." Enter an angle of 30° for applications in the measuring chute. MicroPolar Moist LB 568 37 Chapter 3 Software Functions Adjust (Io recording) The Io value can be entered directly or it can be recorded via the ADJUST menu. 1 | - | Detector live | 07.05 – 13:25 Actual impulse rate 55 cpsg Average impulse rate 53 cps Actual temperature 25.2°C Actual HV 430 V HV control mode Auto ⌂◄ ▲ ▼ ► 1 | - | Measurement | 07.05 – 13:25 Averaging (CPS) 10g The Io recording can be started or stopped on the ADJUST menu. The Io recording is possible only in the STOP mode of the evaluation unit. The progress of Io recording is represented by a moving circle. The prerequisite is that the detector does not report an internal error and that the communication between evaluation unit and the detector is in order. Detector live Here the actual, averaged count rate, actual temperature (detector), actual HV and HV control mode are displayed. All parameters are only displayed here and cannot be edited. Measurement Here, the averaging of the count rate can be adjusted. The evaluation unit uses only the averaged pulse rate (CPSa) for calculating the mass per unit area. The averaging (moving average) takes place via the entered number of measurements. ⌂◄ ▲ ▼ ► Default: 10 1 | - |Counting rate band| 07.05 – 3:25 Validation Max. counting rate Min. counting rate ⌂◄ ▲ ▼ enabledg 100000 cps 0 cps ► 1 | - | MPUA calculation | 07.05 – 3:25 MPUA live 0.00 g/cm Absorption coeff. 0.07 ⌂◄ 38 ▲ ▼ ► Plausibility / Counting rate band With these parameters, the current count rate from the detector can be checked for a valid range. If the count rate is out of range, then the evaluation unit goes to the error state. The following parameters are available • Validation (enabled/disabled) Default: enabled • Max. counting rate, default: 100000 • Min. counting rate, default: 0 MPUA calculation Input option absorption coefficient, default value: 0.07 The MPUA is displayed on the menu only if the loading compensation (radiometry) is enabled. If the evaluation unit is in the RUN mode, then the MPUA is calculated and shown on the menu. If the evaluation unit is in the STOP mode, then the MPUA is not calculated and 0.0 g/cm² shown on the menu. MicroPolar Moist LB 568 Chapter 3 Software Functions 3.3.2 Service Radiometric Detector Starting from the main menu, you can reach the following menu via | SETUP | Services | Radiom. Detector | Detector errors HV setup Plateau Factory reset Detector reset Info Detector errors Acknowledge error Actual error Error descriptor Error date Error time Error priority none ---1 HV setup HV actual HV manual HV default HV control mode Actual impulse rate 525.0 V 525.0 V 525.0 V Manual 125 cps Plateau Plateau measure Operating point setup Plateau charts Info Software version Unique ID Detector code 1 | - |Detector errors| 07.05 –13:25 Acknowledge error Actual error Error descriptor Error date Error time Error priority ⌂◄ ▲ --1 ---1 ▼ ► 1.2.1 1563256845 HV control mode HV control mode Automatic Manual Plateau measure Plateau time Plateau stop Plateau start Plateau step Measure plateau Plateau charts Plateau date Plateau time Chart plateau Print plateau 10s 800 V 400 V 25 V 11.11.2010 15:18 Detector errors The menu shows the current detector error with the following additional information: • Error Id • Error date • Error time • Error priority With "Acknowledge error", the error in the detector is acknowledged. 1 | - |HV setup| 07.05–13:25 HV actual HV manual HV default HV control mode Actual impulse rate ⌂◄ ▲ ▼ 420.0 V 420.0 V 430.0 V autom. 55 cps ► MicroPolar Moist LB 568 HV setup (HV = high voltage) Here, the HV control can be configured. • HV actual (read only, current HV in the detector current) • HV manual (write, fixed value for the HV control mode manual) • HV default (write, value where the HV control mode automatically starts to control) • Actual impulse rate (read only) 39 Chapter 3 Software Functions 1 | - | Plateau | 07.05 – 13:25 Plateau measure Operating point setup Plateau charts ⌂◄ ▲ ▼ ► Plateau / Plateau measure • Plateau time (how long is the measurement done on one HV point) • Plateau stop (HV final value) • Plateau start (HV start value) • Plateau step, e.g. 25 V • Measure plateau (detector starts recording the plateau, shows a progress bar) Plateau / Operating point setup • Set operating point (if no plateau is present, the message "Error! Canceled" is displayed) 1 | - | Plateau charts | 07.05 – 13:25 Plateau date Plateau time Chart plateau Print plateau ⌂◄ ▲ 01.10.2012g 00:00 ▼ ► Plateau / Plateau charts • Plateau date: read only, date the plateau was recorded, if no plateau has been recorded, 01.01.2000 is displayed. • Plateau time: read only, time the plateau was recorded, if no plateau has been recorded, 00:00 is displayed. • Chart plateau: shows the plateau in a chart if the HV range is 300 V to 1200 V, for example, only a range of 400 V to 800 V is shown in the chart. • Print plateau: the plateau can be printed via the RS232. Factory reset This function resets the detector to factory settings. Detector reset This function starts the detector new. Info • Software version (detector) • Unique ID (detector) • Detector code (e.g. CsI40/50) 40 MicroPolar Moist LB 568 Chapter 3 Software Functions 3.4 Live Display 1 | - | Live Display | 07.05 – 13:25 Concentration av. Push the ZOOM button to enlarge the measurement value which is surrounded by a frame. 43.20 % Conc. av. Conc. act. Act.45 % ESC SAMPLE ▲▼ ZOOM | Concentration av. | By pushing the ZOOM button for a longer time, the enlarged measurement value will be displayed as trend over the entire display. MIN ► The trend display corresponds to the contents of the data log. The data log has to be enabled for the trend display. As long as the trend builds up, the measured value and/or the current output are put on hold! MicroPolar Moist LB 568 41 Chapter 4 Configuration Chapter 4. Configuration Before carrying out any calibration work, the required analog inputs and the radiometric detector have to be enabled and configured, and the configuration parameters have to be checked and corrected, if necessary. Without activation of the required inputs, some menus are not displayed and a proper configuration and calibration will not be possible. The current outputs, digital outputs can be enabled and configured after the calibration. The measuring system includes two separate floating current outputs. Note: The measuring system has been connected properly and the normal operating temperature has been reached (approx. 45 min. acclimatization). 4.1 Configuration Setup Starting from the main menu, you get in the Profi mode to the display to the left by selecting | SETUP | 1 | - | Setup | 07.05 – 13:25 Configuration Calibration Input / Output Service Product Change password ⌂◄ 4.1.1 ▲ ▼ CONFIGURATION ► General Data 1 | - | Configuration | 07.05 – 13:25 General Data Measurement Plausibility Microwave Radiometry Marker Units Synchronization ⌂◄ 42 ▲ ▼ GENERAL DATA ► MicroPolar Moist LB 568 Chapter 4 Configuration 1 | - | General Data | 07.05 – 13:25 Date Time Tag ⌂◄ 07.05.2004 13:25 App.1 ▲ ▼ Example: Select the respective entry, edit and store it. DATE ► 1 | - | General Data | 07.05 – 13:25 Date Push DEL to delete the entry and then enter the new date. Push .√. to confirm and store the changed date. 07.05.2004 | TIP ESC ..?.. DEL ..√.. 4.1.2 The colon for the time input (e.g. 13:25) is invoked by pushing the button [ . ]. Measurement 1 | - | Measurement | 07.05 – 13:25 Meas. mode Continuous Start mode Keypad Averaging 20 Reset averaging no ⌂◄ 4.1.3 ▲ ▼ You have to check the settings on this display and adapt them to the measurement conditions. For example, you have to adapt the measurement mode, the start mode and the averaging to the actual operating conditions. ► Plausibility 1 | - | Plausibility | 07.05 – 13:25 Process limits Phase measure Adjust the process limits. Allow for an absolute measuring overrange of ± 3%. Example: The measurement range is 5 -10% moisture. Enter 2 -13% moisture as process limits. The process limits are independent of the current output limits. ⌂◄ ▲ ▼ ► MicroPolar Moist LB 568 For details on the phase measurement, see chapter 4.3 Configuration Plausibility. 43 Chapter 4 Configuration 4.1.4 Microwave/Cable 1 | - | Microwave | 07.05 – 13:25 Cables Frequency ⌂◄ ▲ 1 | - | Cables | ▼ ► 07.05 – 13:25 Ref. cable length Signal cable length CABLES 4m 4m If the factory-set cable lengths do not match the actual geometry conditions, you have to correct the values. Example: For 1.5 and 2.5 m long antenna cable and 4 m reference cable, you have to enter 4 m for both lengths. ⌂◄ 44 ▲ ▼ ► MicroPolar Moist LB 568 Chapter 4 Configuration 4.1.5 Configuration Radiometry Configure the detector by selecting it. 1 | - | Radiometry | 07.05 – 13:25 Enabled Calibration Detector live Measurement Plausibility MPUA calculation ⌂◄ ▲ ▼ no Starting from the main menu, you get in the Profi mode to the display to the left via | SETUP | CONFIGURATION | RADIOMETRY | ENABLED Enable the detector here. ► Then go to the measurement. MEASUREMENT 1 | - | Measurement | 07.05 – 13:25 Averaging (CPS) ⌂◄ 4.1.6 ▲ ▼ 10 ► Marker 1 | - | Configuration | 07.05 – 13:25 General Data Measurement Plausibility Microwave Radiometry Marker Units Synchronization ⌂◄ The averaging number for the count rate can be adjusted depending on the application. For applications where the mass per unit area changes only slowly, the averaging number can be increased to 30. ▲ ▼ You can set a marker comprising max. 5 characters which identify the value set in the live display. MARKER ► MicroPolar Moist LB 568 45 Chapter 4 Configuration 4.1.7 Units 1 | - | Configuration | 07.05 – 13:25 General Data Measurement Plausibility Microwave Radiometry Marker Units Synchronization ⌂◄ ▲ ▼ ⌂◄ ▲ ▼ UNITS ► 1 | - | Units | 07.05 – 13:25 Conc Conc 2 Current input 1 Current input 2 Temp. PT100 Set the units as desired. % DS °C m/s The units of the concentrations (conc 1 and 2) and those of the enabled analog inputs can be selected. CONC / CONC 2 ► % 1 | - | Units | 07.05 – 13:25 Conc. None Specific % DS ESC ..?.. Different units can be set for both concentrations. ▲▼ ..√.. 1 | - | Units | 07.05 – 13:25 Conc Conc 2 Current input 1 ⌂◄ ▲ ▼ % DS °C CURRENT IN 1 ► 1 | - | Units | 07.05 – 13:25 Current input 1 None Specific °C °F g/cm^2 … ESC ..?.. 46 °C ▲▼ ..√.. The selection of the units for current input 1 and 2 are different. This depends on the fixed assignment of the current inputs for loading compensation. MicroPolar Moist LB 568 Chapter 4 Configuration 4.2 Start Calibration Coefficients Starting from the main menu, you get in the Profi mode to the display to the left by selecting: | SETUP | CALIBRATION | CALIBRATE CONC | 1 | - | Calibrate Conc | 07.05 –13:25 Sampling Calibration Tuning View ⌂◄ ▲ ▼ CALIBRATION ► 1 | - | Calibration | 07.05 – 13:25 Cal. order Cal. base Coefficients Temp. comp. Loading comp. Start calibration ⌂◄ ▲ ▼ Linear PHI COEFFICIENTS The concentration is calculated as follows. Con = B1∙D + C with D = attenuation ► 1 | - | General Data | 07.05 – 13:25 B1 10 Check the coefficients B1 and C and correct them, if necessary, as follows: C = medium measuring range value (concentration value) ⌂◄ ▲ ▼ ► B1 = 0 Note: With these calibration coefficients the concentration average value and thus the current output is put on hold during start-up. MicroPolar Moist LB 568 47 Chapter 4 Configuration 4.3 Configuration Plausibility As described in chapter 3.2.10 Phase Measure, plausibility via Phi Offset is preferred for all applications. the Starting from the main menu, you get in the Profi mode to the display to the left by selecting: | SETUP | CONFIGURATION | PLAUSIBILITY | PHASE MEASURE | 1 | - | Phase measure | 07.05 – 13:25 Phi offset max. Sigma max Phi/Att Phi/Att ratio Auto set ⌂◄ ▲ ▼ 170.00° 500.00 Disabled 0.00 OFF ► The display to the left shows the default settings; these may have to be entered, if necessary. A subsequent restriction of Phi Offset max and Sigma max may be useful in order to eliminate phase jumps. The following adjustment ranges are recommended: Phi Offset max.: Sigma max: 150° - 170° 50 - 500 If a phase jump elimination is not possible, then either an attenuation calibration (preferably with conveyor belts) has to be carried out, or the plausibility has to be determined via the behavior of Phi/Att, see chapter 6.1 Phi/Att ratio. Setup of an attenuation calibration: Starting from the default values (see display on the left) Phi Offset max must be set to 0. Sigma max should be set roughly, so that various problems can be ruled out. 48 MicroPolar Moist LB 568 Chapter 5 Calibration Chapter 5. Calibration Prerequisite: chapter 4. Configuration has been completed. 5.1 Scintillation Counter Calibration Calibration is performed by recording the zero count rate I 0 (adjustment). For this purpose, the belt or the chute must run empty, clean and dry. For a belt, the I0 recording has to take place over at least an entire belt cycle. For example, belt speed 2 m/s, conveyor belt length 100 m: belt cycle = 2 * conveyor belt length Thus, min. recording time = 200 m / 2 m / s = 100 s Starting from the main menu, you get in the Profi mode to the display to the left via | SETUP | CONFIGURATION | RADIOMETRY | CALIBRATION | 1 | - | Calibration | 07.05 – 13:25 Adjust Max adjust time I0 Isotope Ray angle ⌂◄ ▲ ▼ 180s 3 cps Cs137 0.00 ° ► 1 | - | I0 read-in | 07.05 – 13:25 Io current Io 48 cps 15 cps Before the calibration, the parameters (default values) listed in the display to the left must be changed as needed. Details see chapter 3.3.1 Configuration Radiometric Detector. ADJUST TIP Calibration is possible only in the STOP mode of the evaluation unit. Start the plateau measurement: START CANCEL START 1 | - | I0 read-in | 07.05 – 13:25 After expiration of the max. calibration period or early termination via the DONE button, the I0 is automatically saved and the detector calibration is finished. Io current 48 cps Io 15 cps ______________________ Push the CANCEL button to terminate the recording and I0 is set to zero. The detector is now in the uncalibrated state. O_________ _________ CANCEL DONE MicroPolar Moist LB 568 49 Chapter 5 Calibration 5.2 System Calibration Two reference measurements are used for system calibration. There are two options: a) microwave reference measurement on an empty belt and/or chute (regular case) b) microwave reference measurement with regular belt loading or chute filling Both procedures concern the optimization of the reference path. They will be used for the phase adjustment in order to avoid phase jumps that may be caused by a less than optimum geometry. Normally, the reference measurement is carried out with empty belt or chute. The belt (chute) should run empty, clean and dry. If you later get high values under normal operating conditions for Phi Offset (>170°) and Sigma (> 500), you have to carry out the reference measurement with full belt or chute (= with normal load in the operating point). In this case, a "tare" measurement with empty belt or chute has to be carried out. 1 | - | LB 568 | 07.05 – 13:25 Live Display Diagnostic Setup Access level Language RUN SETUP Basic English ▲ ▼ ► 1 | - | Setup | 07.05 – 13:25 Configuration Calibration Input / Output Product ⌂◄ ▲ CALIBRATION ▼ ► 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate Conc ⌂◄ 50 ▲ ▼ SYSTEM ADJUST ► MicroPolar Moist LB 568 Chapter 5 Calibration 1 | - |System Adjust | 07.05 –13:25 ADJUST Adjust ⌂◄ ▲ ▼ ► 1 | - |System Adjust | 07.05 –13:25 Confirm System adjustment now? ..X.. ..√.. 1 | - |System Adjust | 07.05 –13:25 Adjustment in process ... System adjustment is in process. …............................................. 1 | - |System Adjust | 07.05 –13:25 Adjusted! Push OK to confirm and push ⌂◄ three times to return to the main menu. ..OK.. MicroPolar Moist LB 568 51 Chapter 5 Calibration 5.2.1 Verifying the Reference Values Starting from the main menu, you get in the Profi mode to the display to the left by selecting: | SETUP | CALIBRATION | SYSTEM ADJUST | 1 | - |System Adjust | 07.05 –13:25 Adjust Reference values Chart Phi Chart Attenuation ⌂◄ ▲ ▼ REFERENCE VALUES ► 1 | - | Reference Values | 07.05 – 13:25 Phi(fm) Attenuation Slope Sigma ⌂◄ ▲ 125.00 °/GHz 22.5 dB 120.55 °/GHz 15.20 ▼ ► Typical values for the reference measurement with empty belt (chute); of particular importance are: Sigma: should be less than 400 (reliable microwave irradiation) Attenuation: should be less than 25 dB (antennas and cable OK, belt not conductive) Typical values for the reference measurement with full belt (chute); of particular importance are: Sigma: should be less than 400 (reliable microwave irradiation) Attenuation: should be less than 60 dB (antennas and cable O. K., belt not conductive) 52 MicroPolar Moist LB 568 Chapter 5 Calibration 5.2.2 Tare Measurement Prerequisite: - You are in the Profi mode. - The conveyor belt or the chute are empty, clean and dry. - The measurement is in the measurement mode. Following the reference measurement with full belt, carry out a tare measurement with empty, clean and running belt. The measuring system is in the measurement mode. Please write down the following values from the live display: Phi(fm) Sigma Attenuation Slope Phi Offset GRD/GHz dimensionless amount dB GRD/GHz GRD Typical values with empty belt (chute); of particular importance are: Sigma: should be less than 400 (reliable microwave irradiation) Attenuation should be 0 … -35 dB (antennas and cable OK, belt not conductive) Phi Offset should be less than +/- 170 (no phase jump) If the phase is used for calibration, the phase value also has to be checked. The phase (Phi(fm); as a rule negative) should be approximately: Moisture of the previously measured product x mass per unit area (+ /- 20) Check if this value is within the + /- 20 tolerance. Exception: Product with higher share of bound water, e.g. lignite, where the measurement effect is lower by a factor of about 0.7. If not, check if the empty belt measurement is not affected by a phase jump. A phase jump would induce a load-dependent measurement error. Contact a Berthold Technologies Service Center for more information about Phase tare. MicroPolar Moist LB 568 53 Chapter 5 Calibration Starting from the main menu, you get in the Profi mode to the display to the left by selecting: | SETUP | CALIBRATION | ADVANCED | 1 | - | Advanced | 07.05 – 13:25 Tare values Num. cal. sweeps 20 Process type 1 Conc. Extended cal. mode disabled ⌂◄ ▲ ▼ TARE VALUES ► 1 | - | Tare Values | 07.05 – 13:25 Enter the last recorded values of Phi(fm) and attenuation, taking into account the algebraic sign "- ". Phi tare 0.00 °/GHz Attenuation tare 0.00 dB ⌂◄ 54 ▲ ▼ ► MicroPolar Moist LB 568 Chapter 5 Calibration 5.3 Sampling Before running a sample measurement you have to enable the desired compensation input and check the calibration. Only the measured values of the activated inputs are stored in the sample table. If the measuring system is not yet in the measurement mode, start the measurement now. 1 | - | LB 568 | 07.05 – 13:25 Live Display Diagnostic Setup Access level Language RUN 1|-| ▲ Push RUN to start the measuring system. Basic English ▼ ► Start / Stop | 07.05 –13:25 Switch operating mode? ..X.. Push .√. to confirm the safety prompt and the device switches to the measurement mode. ..√.. Watch the behavior of the microwave measurement with running full and empty belt, especially Sigma and Phi(fm) to ensure that not too many measurements will be rejected with empty belt or with maximum belt load. Check before sampling whether all available compensation devices (e.g. height sensor, belt weigher) have been parameterized correctly via the analog inputs. Watch and check the compensation signals also with running full and empty belt, for example in the live display. MicroPolar Moist LB 568 55 Chapter 5 Calibration 1 | - | Live Display | 07.05 – 13:25 The display to the left appears if you push RUN. Concentration av. 65.50 % Conc. av. Conc. act. . 64.35% ESC SAMPLE ..▲▼.. ZOOM Note: Push the SAMPLE button to start measurement of the raw data. At the same time, the laboratory sample has to be taken and marked. The analysis may be performed later, provided the product is not changed by this. 1 | - | Live Display | 07.05 – 13:25 Taking Sample #1 Sampling is in process...... Push the .X. button to stop the sampling process any time. Conc av. ..X.. Conc act 64.35% .▲▼. 1 | - | Live Display | 07.05 – 13:25 Save sample no. 1? Conc av. ..X.. If the sampling process has been completed without any problem, push the .√. button to save the sample in the table and the measurement continues. Conc act 64.35% ..▲▼. ..√.. You have to repeat the process described above for each further sample. The moisture/concentration of the samples should be distributed over the entire measuring range. In case of additional temperature compensation, the temperature of the samples should be distributed over the entire temperature range. The minimum number of samples required is dependent on the selected calibration modes. If the number of samples is too low, an error message is displayed after you have attempted to run a calibration. About six samples suffice for a rough calculation of the calibration coefficients, provided the moisture differs by at least 5%. At least 15 samples are required for a fine calibration. 56 MicroPolar Moist LB 568 Chapter 5 Calibration The moisture/concentration of the samples should be distributed over the entire measuring range and not vary too much during each sampling step. The measuring system has to operate at a normal throughput and the usual material under actual operating conditions. Do not take the samples before the product has passed the measuring point! The measurement would be disturbed each time a gap is detected. See the following illustration. Figure 5-1 Sampling point on the conveyor belt MicroPolar Moist LB 568 57 Chapter 5 Calibration 5.3.1 Entering the Lab Values 1 | - | Live Display | 07.05 – 13:25 Concentration av. 65.50 % Push ESC to go to the main menu. A measurement can be stopped only on the main menu. Conc. av. Conc. act. Act. 64.35% ESC SAMPLE ..▲▼.. ZOOM 1 | - | LB 568 | 07.05 – 13:25 Live Display Diagnostic Setup Access level Language STOP 1|-| Push STOP to stop the measuring system. Basic English ▲ ▼ ► Start / Stop | 07.05 –13:25 Push .√. to confirm the prompt and the measurement switches to the STOP mode. Switch operating mode? ..X.. ..√.. 1 | - | LB 568 | 07.05 – 13:25 Live Display Diagnostic Setup Access level Language RUN Basic English ▲ ▼ SETUP ► 1 | - | Setup | 07.05 – 13:25 Configuration Calibration Input / Output Product ⌂◄ ▲ CALIBRATION ▼ ► 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate conc ⌂◄ 58 ▲ ▼ CALIBRATE CONC ► MicroPolar Moist LB 568 Chapter 5 Calibration 1 | - | Calibrate Conc | 07.05 –13:25 SAMPLING Sampling Tuning View ⌂◄ ▲ ▼ ► 1 | 1/1 | Sample # 1 | 07.05 –13:25 Next sample Active Measured value Lab value Advanced .. ◄ . DEL Yes 65.50% 0.00 % ▲▼ LAB VALUE ..√.. 1 | 1/1 | Sample # 1 | 07.05 –13:25 Lab Value 0.00| Delete default value with DEL and enter new value and confirm with .√.. ESC ..?.. DEL ..√.. 1 | 1/1 | Sample # 1 | 07.05 –13:25 Next sample Active Measured value Lab value Advanced ◄ DEL ▲▼ Yes 65.50% 72.40 % ..√.. NEXT SAMPLE and repeat the step described above with the next sample. After you have entered the last sample by pushing the ◄ button you get back to the Calibration menu. (Short push – one page, longer push of the button – you get back to the Calibration menu immediately) 5.4 Calibration Proceed as described in chapter 6.4. MicroPolar Moist LB 568 59 Chapter 6 Calibration and Options Chapter 6. Calibration and Options 6.1 Configuration Phi/Att Ratio Plausibility As described in chapter 3.2.10 Phase Measurement, the plausibility is determined via Phi Offset for all applications. Alternatively, the plausibility can also be determined via the Phi/Att ratio. From the main menu, you get in the Profi mode to the display to the left via | SETUP | CONFIGURATION | PLAUSIBILITY | PHASE MEASURE | 1 | - | Phase measure | 07.05 – 13:25 Phi offset max. Sigma max Phi/Att Phi/Att ratio Auto set ⌂◄ ▲ 0.00° 500.00 Enabled 0.00 OFF ▼ ► Check and correct your settings using the parameters displayed to the left. PHI/ATT RATIO If you know the ratio value, enter it here; go to chapter 6.1.1 Phi/Att Ratio. 1 | - | Phase measure | 07.05 – 13:25 Phi/Att ratio Delete default value with DEL and enter new value and confirm with .√.. 0.00 ESC ▼ ..?.. ► ▲▼ ..√.. 6.1.1 Phi/Att Ratio If you do not know the ratio value, you have the following options: 1. Carry out a process recording, see chapter 6.1.2 Process Recording. Prerequisite for this is that during the recording the process is moved across the entire concentration range. 2. If the process recording is currently not possible or if the concentration range is small anyway (< ± 5%), then enter Phi/Att = 1 as start value. Subsequent adjustment of the process recording is possible. 60 MicroPolar Moist LB 568 Chapter 6 Calibration and Options 6.1.2 Process Recording Prerequisite: You are in the Profi mode and chapter 4. Configuration 5.1 Scintillation Counter Calibration 5.2 System Adjust have been completed. The process recording is used to determine the ratio of Phase and Attenuation (Phi/Att), a parameter from the plausibility analysis for correct evaluation of the phase. If you know the ratio already from other measurements, you may enter it directly on the PLAUSIBILITY menu (see chapter 3.2.10 Phase Measure); in this case, that process need not be recorded. IMPORTANT The measurement takes place automatically; you only have to start and stop it again. During measurement, please keep in mind: - Do not stop the measurement - Do not change the concentration erratically (max. 1 %). - Cover the entire measuring range, if possible 1 | - | Plausibility | 07.05 – 13:25 Process limits Phase measure ⌂◄ ▲ ▼ Starting from the main menu, you get in the Profi mode to the display to the left by selecting | SETUP | CONFIGURATION | PLAUSIBILITY | PHASE MEASUREMENT ► 1 | - |Phase Measure | 07.05 –13:25 Phi offset max. Sigma max. Phi/Att Phi/Att ratio Auto set ⌂◄ ▲ ▼ 170.00° 500.00 Disabled 0.00 OFF AUTO SET ► MicroPolar Moist LB 568 61 Chapter 6 Calibration and Options 1 | - |Phase Measure | 07.05 –13:25 Auto set Off On ESC ..?.. ON ▲▼ ..√.. 1 | - |Phase Measure | 07.05 –13:25 Phi offset max. Sigma max. Phi/Att Phi/Att ratio Auto set ⌂◄ ▲ ▼ 170.00° 500.00 Disabled 5.32 ON ► Stop logging: You have the option to stop logging by turning the logging off. The logging is held and starts again only after it is turned on again. Start new logging: Prerequisite: Logging is turned off. Stop and start the measurement before you start a new log. The result of older logs will be deleted. After recording and turning off the automatic recording you still have to enable the Plausibility Phi/Att. Carry out sampling while the process recording is running. Do not forget to turn off the process recording in the same way as described above! 62 MicroPolar Moist LB 568 Chapter 6 Calibration and Options 6.2 Adjusting the Calibration A correction factor and an offset may be entered later to obtain a subsequent adjustment of the calibration (fine tuning). Below please find an example for an offset adjustment. The display to the left appears if you push RUN. 1 | - | Live Display | 07.05 – 13:25 Concentration av. 65.50 % Conc. av. Conc. Act. 64.35% ESC SAMPLE ..▲▼.. ZOOM The display reading is now compared with the analysis value of the lab sample. The difference has to be entered as offset with the correct algebraic sign. Calculation: Analysis value – display = offset Eg. 6-1 Push ESC to go to the main menu. 1 | - | LB 568 | 07.05 – 13:25 Live Display Diagnostic Setup Access level Language STOP SETUP Basic English ▲ ▼ ► 1 | - | Setup | 07.05 – 13:25 Configuration Calibration Input / Output Product ⌂◄ ▲ CALIBRATION ▼ ► 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate conc ⌂◄ ▲ ▼ CALIBRATE CONC ► MicroPolar Moist LB 568 63 Chapter 6 Calibration and Options 1 | - | Calibrate Conc | 07.05 –13:25 Sampling Tuning View ⌂◄ TUNING ▲ ▼ ► 1 | - | Tuning | 07.05 –13:25 Factor Offset ⌂◄ 1.00000 0.000 ▲ ▼ OFFSET ► Calculation formula see chapter 3.2.14 Calibrate Concentration. 1 | - | Tuning | 07.05 –13:25 Offset Enter the calculated offset value, confirm with .√. button and push the Home button ⌂◄ four times to return to the main menu. 0.000 | ESC ..?.. DEL ..√.. 1 | - | LB 568 | 07.05 – 13:25 Select Live Display Diagnostic Setup Access level Language STOP ▲ Basic English ▼ ► LIVE DISPLAY to get back to the display. 1 | - | Live Display | 07.05 – 13:25 Av. av. 75.50 % Conc. av. The reading value should now correspond to the actual value. Conc. Act. 64.35% ESC SAMPLE ..▲▼.. ZOOM 64 MicroPolar Moist LB 568 Chapter 6 Calibration and Options 6.3 Output of the Start-up Log 1 | - | Diagnostic | 07.05 – 13:25 Data log Error log Info Print setup ⌂◄ ▲ Starting from the main menu, you get in the Profi mode to the display to the left by selecting | DIAGNOSTIC | PRINT SETUP ▼ ► 1 | - | Print setup| 07.05 –13:25 Push .√. button to print the log via RS232. Push .X. to go back one page without printout. Print setup now? ..X.. ..√.. The start-up log includes all adjustable parameters, data of the system adjustment, calibration data and entries of the sample table. For further information on the start-up log see chapter 9. Start-up Log. MicroPolar Moist LB 568 65 Chapter 6 Calibration and Options 6.4 Calibration A variety of setup options exists for calibration. For details see chapter 3.2.18 Calibration. In addition, the default settings are displayed, which are usually the best choice. Prerequisite: You are in the Profi mode and chapter 4. Configuration 5.1 Scintillation Counter Calibration 5.2 System Adjust 5.3 Sampling have been completed. 6.4.1 Calibration with One Concentration 1 | - | Calibrate Conc | 07.05 –13:25 Sampling Calibration Tuning View ⌂◄ ▲ Starting from the main menu, you get in the Profi mode to the display to the left by selecting | SETUP | CALIBRATION | CALIBRATE CONC | CALIBRATION ▼ ► 1 | - | Calibration | 07.05 – 13:25 Cal. order Cal. base Coefficients Start calibr. ⌂◄ ▲ Linear Attenuation ▼ CAL ORDER ► 1 | - | Calibration | 07.05 – 13:25 Cal. order LINEAR Linear Quadratic Standard for all applications: Linear ⌂◄ 66 ▲ ▼ ► Quadratic calibration is possible only for a calibration with three and more samples. MicroPolar Moist LB 568 Chapter 6 Calibration and Options 1 | - | Calibration | 07.05 – 13:25 Cal. order Cal. base Coefficients Start calibr. ⌂◄ ▲ Linear Attenuation ▼ CAL. BASE ► 1 | - | Calibration | 07.05 – 13:25 Cal. base PHASE (Phase measurement) Phase Attenuation Both ⌂◄ ▲ ▼ ► 1 | - | Calibration | 07.05 – 13:25 Cal. order Cal. base Coefficients Start Calibr. ⌂◄ ▲ Standard for conveyor belt applications: Attenuation Standard for chute applications: Phase The calibration base is selected depending on the number of samples and their raw data. Initial calibration should be as simple as possible, since calibration can be optimized any time. Linear PHI START CALIBRATION ▼ ► 1 | - | Calibration | 07.05 – 13:25 Push .√. to start the calibration; push .X. to go back one page without calibration. Calibrate Now? ..X.. ..√.. 1 | - | Calibration | 07.05 – 13:25 .OK. takes over the calibration and changes to the next display. Calibrated! ..OK.. MicroPolar Moist LB 568 When calculating the new coefficients, the factor will be reset to 1 and the offset to 0. 67 Chapter 6 Calibration and Options 1 | - | Calibration | 07.05 – 13:25 The curve to the left shows the characteristic curve lab vs. measured value. Lab ► 1 | - | Calibration | 07.05 – 13:25 Correlation Lab/Meas value 0.998726 .►. The correlation indicates the average deviation of the characteristic curve from the sample series. .OK. ..OK.. 1 | - | Calibration | 07.05 – 13:25 Upon confirmation, the calibration menu appears again; from there you get back to the main menu by pushing ⌂◄ four times and the measurement can be started again. Calibration OK? ..X.. 68 ..√.. MicroPolar Moist LB 568 Chapter 6 Calibration and Options 6.4.2 Calibration with Temperature Compensation The temperature compensation in general not used for bulk applications. 1 | - | Calibrate Conc | 07.05 –13:25 Sampling Calibration Tuning View ⌂◄ ▲ Starting from the main menu, you get in the Profi mode to the display to the left by selecting: | SETUP | CALIBRATION | CALIBRATE CONC | CALIBRATION ▼ ► 1 | - | Calibration | 07.05 – 13:25 Cal. order Linear Cal. base Attenuation Coefficients Temp. comp. Loading comp. Start Calibr. ⌂◄ ▲ ▼ ► 1 | - | Temp. Comp. 1 | 07.05 –13:25 Input None Mode Additive Order Linear Reference value 0.00°C C_Phi 10.00000 C_dB 10.00000 ESC ..?.. ▲▼ ..√.. 1 | - | Calibrate Conc | 07.05 –13:25 Input None Current In 1 Current In 2 PT100 ⌂◄ ▲ ▼ TEMP. COMP. ► MicroPolar Moist LB 568 INPUT All active inputs are shown here for compensation selection. The desired input must already have been active during the sampling so that the input values in the sample table will be available for the further calibration. PT100 The PT100 is selected as an example. 69 Chapter 6 Calibration and Options The display to the left shows the default values for the mode and the order. 1 | - | Temp. Comp. 1 | 07.05 –13:25 Input PT100 Mode Additive Order Linear Reference value 0.00°C C_Phi 1 0.00000 C_dB 1 0.00000 ESC ..?.. ▲▼ ▲▼ Mode Additive Order Linear You can select additive or multiplicative mode and set the order to linear or quadratic. ..√.. 1 | - | Temp. Comp. 1 | 07.05 –13:25 Input PT100 Mode Additive Order Linear Reference value 0.00°C C_Phi 1 0.00000 C_dB 1 0.00000 ESC ..?.. Standard for all applications: REF. TEMP ..√.. 1 | - | Temp. Comp. 1 | 07.05 –13:25 Reference value. 0.00 °C The product temperature for the system calibration or the average operating temperature is entered and confirmed as reference value. ESC ..?.. DEL ..√.. 1 | - | Temp. Comp. 1 | 07.05 –13:25 Input PT100 Mode Additive Order Linear Reference value 80.00°C C_Phi 1 0.00000 C_dB 1 0.00000 ESC ..?.. ▲▼ ..√.. The coefficients, for example, C_Phi 1 and C_dB 1 are automatically calculated during calibration ESC Now enter the additional settings and calculate the calibration, as described in chapter 6.4.1 Calibration with one Concentration. 70 MicroPolar Moist LB 568 Chapter 6 Calibration and Options 6.4.3 Calibration with Load Compensation Usually the measuring system MicroPolar Moist LB 568 is operated with the radiometric mass per unit area compensation. In this case, perform the calibration as described below. 1 | - | Calibrate Conc | 07.05 –13:25 Sampling Calibration Tuning View ⌂◄ ▲ ▼ Starting from the main menu, you get in the Profi mode to the display to the left by selecting | SETUP | CALIBRATION | CALIBRATE CONC | CALIBRATION ► 1 | - | Calibration | 07.05 –13:25 Cal. order Cal. base Temp. comp. Load comp. Start Calibr. ⌂◄ ▲ Linear Attenuation ▼ ► 1 | - |Load Comp | 07.05 –13:25 Comp.Mode ⌂◄ ▲ disabled ▼ ▲ ▼ The required inputs must be enabled! COMP. MODE ► 1 | - | Load Comp. |07.0 –13:25 Comp. Mode Disabled Radiom. MPUA Load (Current In 1) Tonnage & Speed Mass & Height ⌂◄ LOAD COMP. RADIOM. MPUA ► After selection, the LOADING LIMIT is displayed on the menu. 1 | - | Load Comp. | 07.05 –13:25 Comp.Mode Loading limit ⌂◄ ▲ LOADING LIMIT Radiom. Mpua ▼ ► MicroPolar Moist LB 568 71 Chapter 6 Calibration and Options 1 | - |Loading Limit|07.05 –13:25 Min. loading ⌂◄ ▲ 0.01 ▼ MIN. LOADING ► 1 | - |Loading Limit|07.05 –13:25 Min. loading [ ] 0.01 [-10 , 100000] ESC ..?.. ▲▼ Enter minimum mass per unit area. Push √ to confirm and three times ⌂◄ to go back. ..√.. Now enter the additional settings and calculate the calibration, as described in chapter 6.4.1 Calibration with one Concentration. 72 MicroPolar Moist LB 568 Chapter 6 Calibration and Options 6.4.4 Calibration with Two Concentrations Calibration for two concentrations starts with changing the process type as described below. Starting from the main menu, you get in the Profi mode to the display to the left by selecting | SETUP | CALIBRATION | 1 | - | Calibration | 07.05 – 13:25 System ADJUST Calibrate Conc Advanced ⌂◄ ▲ ▼ PROFI ► 1 | - | Advanced | 07.05 – 13:25 Tare values Num. cal. sweeps Process type Extended cal. mode ⌂◄ ▲ ▼ 20 disabled PROCESS TYPE ► 1 | - | Advanced | 07.05 – 13:25 Process type 1 Conc 2 Conc Split conc ESC ..?.. 2 CONC ▲▼ ..√.. Push the .√. button to accept the selected process type and push the ⌂◄ button once to go to the display depicted below. 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate Conc Calibrate Conc 2 Advanced ⌂◄ ▲ ▼ CALIBRATE CONC (corresponding to concentration 1) ► 1 | - |Calibrate Conc1|07.05 –13:25 SAMPLING Sampling Calibration Tuning View ⌂◄ ▲ ▼ ► MicroPolar Moist LB 568 73 Chapter 6 Calibration and Options For both calibration there is only one sample table. The lab values have to be entered for all samples used for calibration of concentration 1. All other samples have to be disabled (Active.... Yes/No). 1 | 1/4 | Sample # 1 | 07.05 –13:25 Next sample Active Measured value Lab value Advanced ◄ DEL ▲▼ Yes 65.50% 0.00 % LAB VALUE ..√.. 1 | 1/4 | Sample # 1 | 07.05 – 13:25 Lab value 60.40 | ESC ..?.. DEL ..√.. 1 | 1/4 | Sample # 1 | 07.05 –13:25 Next sample Active Measured value Lab value Advanced ◄ DEL Delete default value with DEL and enter new value and confirm with .√.. ▲▼ Yes 65.50 % 60.40 % NEXT SAMPLE Continue with the next sample. ..√.. 1 | 2/4 | Sample # 2 | 07.05 –13:25 Next sample Active Measured value Lab value Advanced ◄ DEL ▲▼ Yes 74.35 % 67.80 % ACTIVE Disable sample ..√.. 1 | 2/4 | Sample # 2 | 07.05 – 13:25 Enabled No Yes NO ESC ..?.. DEL ..√.. 74 MicroPolar Moist LB 568 Chapter 6 Calibration and Options 1 | 2/4 | Sample # 2 | 07.05 –13:25 Next sample Active Measured value Lab value Advanced ◄ DEL ▲▼ No 74.35 % 67.80 % Make sure that all samples have been processed and only those samples are active which are relevant for this calibration. Push ◄ to get to the Calibration page. ..√.. 1 | - |Calibrate Conc1|07.05 –13:25 Sampling Calibration Tuning View ⌂◄ ▲ ▼ ► 1 | - | Calibration | 07.05 – 13:25 Cal. order Cal. base Coefficients Start Calibr. ⌂◄ ▲ Linear Attenuation ▼ START CALIBRATION ► 1 | - | Calibration | 07.05 – 13:25 Push .√. to start the calibration; push .X. to go back one page without calibration. Calibrate Now? ..X.. ..√.. 1 | - | Calibration 1 | 07.05 –13:25 .OK. takes over the calibration and changes to the next display. Calibrated! ..OK.. MicroPolar Moist LB 568 75 Chapter 6 Calibration and Options 1 | - | Calibration | 07.05 – 13:25 Cal. order Cal. base Coefficients Start Calibr. ⌂◄ ▲ Linear Attenuation ▼ Push ⌂◄ twice to return two pages. ► 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate conc Calibrate conc 2 Advanced ⌂◄ ▲ ▼ CALIBRATE CONC 2 ► Repeat the steps as described above for concentration 2; all samples have to be enabled again in the sample table. Now you have to disable all samples which are not used for concentration 2. 1 | - |Calibrate Conc2|07.05 –13:25 Sampling Calibration Tuning View ⌂◄ 76 ▲ SAMPLING ▼ ► MicroPolar Moist LB 568 Chapter 6 Calibration and Options 6.4.5 Calibration with Split Value With this type of calibration, two characteristic curves (concentrations) are combined in one measuring range; their point of intersection defines the split value. Conc 1 for the lower and conc 2 for the upper measuring range can be output only together via current output. 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate conc Advanced ⌂◄ ▲ ▼ ADVANCED ► 1 | - | Advanced | 07.05 – 13:25 Tare values Num. cal. sweeps Process type Extended cal. Mode ⌂◄ ▲ ▼ 20 ..?.. ▲▼ ► ..√.. 1 | - | Advanced | 07.05 – 13:25 Tare values Num. cal. sweeps 20 Process type Split conc Split value 75.00 % Extended cal. Mode Disabled ⌂◄ ▲ ▼ PROCESS TYPE Disabled 1 | - | Advanced | 07.05 – 13:25 Process type 1 Conc 2 Conc Split conc ESC ► MicroPolar Moist LB 568 SPLIT CONC Push the .√. button to accept the selected process type and push the ⌂◄ button once to go to the display depicted below. The displayed split value has been set by the manufacturer, but has to be adapted to the respective application. The sample measurement should be selected such that the last sample of the lower concentration is fairly close to the first sample measurement of the upper concentration. Ideally, the last sample of the initial concentration is the first sample of the final concentration. 77 Chapter 6 Calibration and Options The sample measurement is carried out continuously over the entire measuring range with the display depicted to the left. See chapter 5.3 Sampling. 1 | - | Live Display | 07.05 – 13:25 Concentration av. 65.50 % Conc. av. Conc. Act. 64.35% ESC SAMPLE ..▲▼.. ZOOM After completion of sampling, the individual samples will be enabled or disabled during input of the laboratory values, relative to the set split values. All samples smaller or equal to the split value will be assigned to the lower concentration range and all samples above to the upper concentration range. The allocation of the samples takes place automatically, for example, after the split value has been set or the lab values have been entered (e.g. after new sampling). The allocation depends on the split value and the lab value. IMPORTANT The split value entry allows you to enable samples that have been disabled earlier through automatic assignment! In these cases, disabled samples should better be deleted or disabled again after a split value entry! The split value to be set must correspond to the point of intersection of both calibration curves. This will be corrected automatically after the calibration (within certain limits). 1 | - | Advanced | 07.05 – 13:25 Tare values Num. cal. sweeps 20 Process type Split conc Split value 75.00 % Extended cal. mode disabled ⌂◄ ▲ ▼ SPLIT VALUE ► 1 | - | Advanced | 07.05 – 13:25 Split value 75.00 Enter the split value and confirm with .√. . ESC ..?.. DEL ..√.. Push ⌂◄ to get to the Calibration page. 78 MicroPolar Moist LB 568 Chapter 6 Calibration and Options 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate conc Calibrate conc 2 Advanced ⌂◄ ▲ ▼ CALIBRATE CONC ► 1 | - |Calibrate Conc2|07.05 –13:25 CALIBRATION Sampling Calibration Tuning View ⌂◄ ▲ ▼ ► MicroPolar Moist LB 568 The lower concentration is now calibrated. Then select CONC2 and repeat the calibration process. Back to the main menu and start the measurement. 79 Chapter 6 Calibration and Options 6.4.6 Extended Calibration Mode It is possible to select an extended calibration mode that replaces all other calibration calculations including temperature and loading compensation. Calibration is performed using the following formula: Measured value = A1∙Phase + B1∙Attenuation + C + D∙PT100 + E∙Input1 +F∙Input2 + G∙Radiom. Mpua Eg. 6-2 where: Measured value Concentration / Moisture / Dry mass A1 B1 Phase coefficient Attenuation coefficient Offset Compensation coefficient Compensation coefficient Compensation coefficient Compensation coefficient for for for for PT100 input current input 1 current input 2 radiom. Mpua The coefficients can be calculated manually or automatically from the entries in the sample table. 1 | - | Calibration | 07.05 – 13:25 System adjust Calibrate conc Advanced ⌂◄ ▲ Upon delivery of this device, this calibration mode is disabled (default setting). Activation is carried out on the PROFI menu: Starting from the main display, you get to the display depicted to the left via | SETUP | CALIBRATION | ▼ ► ADVANCED 1 | - | Advanced | 07.05 – 13:25 Tare values Num. cal. sweeps 20 Process type 1 Conc. Extended cal. mode disabled ⌂◄ ▲ ▼ ► 1 | - | Advanced | 07.05 – 13:25 Extended cal. mode Disabled Enabled ESC 80 ..?.. ▲▼ EXTENDED CAL. MODE ENABLE Confirm selection with .√. . ..√.. MicroPolar Moist LB 568 Chapter 6 Calibration and Options The Setup and Calculation of the calibration is carried out on the following menu: 1 | - | Calibrate Conc | 07.05 –13:25 Sampling Calibration Tuning View ⌂◄ ▲ CALIBRATION ▼ ► 1 | - | Calibration | 07.05 – 13:25 Comp input. Cal. base Coefficients Start Calibr. ⌂◄ ▲ Starting from the main menu, you get to the display to the left by selecting | SETUP | CALIBRATION | CALIBRATE CONC | None PHI ▼ ► Comp input: Here you can select the analog inputs (PT100, current input 1 and 2) that are needed for compensation. The following parameters can be set: None Mpua Mpua + Input 1 Mpua + Input 2 Mpua + PT00 Mpua + Input 1 + Input 2 Mpua + Input 1 + PT100 Mpua + Input 2 + PT100 Mpua + Input 1 + Input 2 + PT100 Input 1 Input 1 + Input 2 Input 1 + PT100 Input 1 + Input 2 + PT100 Input 2 Input 2 + PT100 PT100 Cal. base The following parameters can be set: Phase Attenuation Both (phase and attenuation) Coefficients: On this display, you can edit all calibration coefficients. Start Calibr. Starts the calibration using the parameters you have set earlier. MicroPolar Moist LB 568 81 Chapter 6 Calibration and Options 6.5 Typical Calibration Coefficients/Start Values For applications on the conveyor belt and in the measuring chute it holds: For dry mass measurement, A1 and B1 must be negative. Without loading compensation: A1 Mpua[g / cm2 ] B1 Mpua[g / cm2 ] C: Concentration/moisture value during system calibration or Eg. 6-3 Eg. 6-4 The Mpua can be calculated from Eq. 3-1 in the Hardware Manual, chapter 3.3 Load Compensation. With loading compensation using the mass per unit area: A1 = 1 or B1 = 6 for moisture measurement C: Concentration/moisture value during system calibration With loading compensation using current input 1: Example of compensation signals: - Mass flow, for example via a belt weigher - Material thickness, e.g. via distance measurement A1 No min al load (Current In1) B1 6 C: or Mpua[g / cm2 ] No min al load (Current In1) Mpua[g / cm2 ] Eg. 6-5 Eg. 6-6 Concentration/moisture value during system calibration The Mpua can be calculated from Eq. 3-1 in the Hardware Manual, chapter 3.3 Load Compensation. 82 MicroPolar Moist LB 568 Chapter 7 Password Chapter 7. Password The measuring system can be protected against unauthorized access by passwords. The access levels are as follows: Read only The measuring system cannot be started and stopped. You can only switch from the live display to Diagnostic and to Access Level. Basic On the Basic level you can make essential entries, and stop and start the system. Profi The Profi mode allows additional entries in the Process type menu, Calibration menu and opens the Service menu. Service The service level is reserved to service personnel. You have to enter a password to change from the access level "Read only" to "Basic" or "Profi". At the time of delivery, this password is PASS1 The password can be changed in the Profi mode on the menu | SETUP | CHANGE PASSWORD |. Changing from Profi to Basic or vice versa is possible without password. TIP Depending on the access level, some menu items are hidden. MicroPolar Moist LB 568 83 Chapter 7 Password 7.1 Password Forgotten The device is in the "Read only" mode and the user has forgotten the password. Please proceed as follows to carry out a "Reset" of the user level: Turn off device. Turn on device; as soon as all 5 LED’s light up after power on, press 0 (zero) and keep it depressed for 8 seconds. Device powers up in the "Basic mode". You can now enter a new password (in the Profi mode). IMPORTANT Review your process before you turn off the device. The current outputs drop to 0 mA. 84 MicroPolar Moist LB 568 Chapter 8 Error Lists and Device States Chapter 8. Error Lists and Device States The LED's indicate the device state. After the error has been remedied, the LED’s are reset to the normal status. 8.1 Hardware Error and Warning Messages Code 14 Error Battery voltage 20 HF temperature out of range Possible cause Battery is nearly empty, replace immediately See Hardware Manual chapter 5.4 Check the operating temperature of the evaluation unit, permissible range -20 to 45 °C 21 Warning! Check the operating temperature Ambient of the evaluation unit, permissible temperature too range high! -20 to 45 °C 32 Parameter Compatibility check after software memory download: A general reset has to incorrect be performed. 39 HF hardware Troubled cable connection error between motherboard and HF module. Check connector on the motherboard. Warning! First, disconnect the evaluation unit from the power supply! 94 No radiometric No communication between detector scintillation counter and evaluation connected unit: broken cable, wiring faulty or not connected. For all other error messages, please contact the Berthold Technologies service department. MicroPolar Moist LB 568 85 Chapter 8 Error Lists and Device States 8.2 Input Error Error Value too large Value too small Table is empty Chart data faulty No chart data available Sample table full Probable cause Input value too large Input value too small Sample table has been selected without previous sampling The measuring system has determined faulty chart data during calibration. The calculated chart data have been deleted or calibration has not been completed. You have tried to measure more than 20 samples. 8.3 Measurement Error and Error Messages Code 50 52 54 56 No system calibration done Phase Offset too large 60 Current input 1 out of range 61 Current input 2 out of range 62 PT100 temperature out of range 70 Concentration out of range Concentration 2 out of range 71 86 Error Sigma of phase is too large Attenuation too high Possible cause The measured phase exceeds the permissible limit value. The measured attenuation exceeds the permissible max. value. The system calibration has not yet been carried out. The measured phase exceeds the permissible limit value of Phase Offset The enabled current input has not yet been calibrated or is not used. The enabled current input has not yet been calibrated or is not used. The enabled PT100 input has not yet been calibrated or is not used. The concentration lies outside the process limits. The concentration lies outside the process limits. MicroPolar Moist LB 568 Chapter 8 Error Lists and Device States Code 72 Error Loading value 1 smaller than minimum load 73 Loading value 2 smaller than minimum load 74 Load comp. disabled. Current input upper and lower limit invalid Synchronization time too long 75 76 Synchronization: Speed out of range 77 Wait for synchronous value 90 Current input 1 out of range 91 Current input 2 out of range 95 Possible cause Minimum load not reached, with respect to concentration 1. Minimum load not reached, with respect to concentration 2. The current input has exceeded the upper or lower limit. Review settings for synchronization, see chapter 7.3 in the Hardware Manual. Review settings for synchronization, see chapter 7.3 in the Hardware Manual. The measurement has not yet been synchronized, please wait. The concentration calculated on the basis of the current lies outside the current range. The concentration calculated on the basis of the current lies outside the current range. Max. count rate entered incorrectly or material loading too low Wrong input, material loading too high or source detector not aligned. Check and correct the date and time. Radiometric detector: current count rate > max. count rate 96 Radiometric detector: current count rate < min. count rate 104 Decay compensation: Device turned off more than 30 days. Check date/time 105 Decay compensation Check and correct the date failed: and time. Enter date/time For all other error messages, please contact the Berthold Technologies service. After the error has been eliminated, the measurement returns to the status before the error has occurred. An acknowledgment is not required. MicroPolar Moist LB 568 87 Chapter 8 Error Lists and Device States 8.4 Device States Error state: This condition is indicated by the error codes 50 to 56, 60 to 62 and 70 to 73 (see table above). The evaluation unit shows the following behavior: LED’s: RUN flashing, ERROR on, signal 1 and 2, depending on configuration. Current outputs: Error Current Display: Error message with error code Warning state: This condition is indicated by the error codes 14, 21, 90 and 91 (see table above). The evaluation unit shows the following behavior: LED’s: RUN flashing, ERROR off, signal 1 and 2, no correlation. Current outputs: live Display: Error message with error code Hold state: Measurement was stopped via digital input. The evaluation unit shows the following behavior: The mean concentration value is frozen. The measurement continues, however, so that a measurement fault may trigger the error condition also in the Hold state. LED’s: RUN flashing, ERROR off, signal 1 and 2 depending on configuration. Current outputs: frozen Display: No display message 88 MicroPolar Moist LB 568 Chapter 9 Start-up Log Chapter 9. Start-up Log The log can be output via RS232. The output takes place in menu | DIAGNOSITIC | PRINT SETUP |. The serial interface RS232 has the following connection settings: Data transfer rate 38400 baud, 8 data bits, no parity, 1 stop bit The log is stored to a TXT file using a terminal program. For the presentation (e.g. in Excel ®), the following data format has to be taken into account. Separator: Decimal separator: Thousand separator Tabulator The following code list helps you to interpret the start-up log, see example of a log in chapter 9.1. Parameters Log type Code Log time Measuring mode Start mode Wave band selection MicroPolar Moist LB 568 Information Log type: Disabled Single Continuous Stop at error Log time: 15 minutes 1 hour 4 hours 8 hours 1 day 3 days Measuring mode: Continuous Batch Start mode (Start/Stop): Keyboard External Frequency band selection: Full range Standard Resonance scan Specific 89 Chapter 9 Start-up Log Parameters Extended calibration mode Extended calibration input selection Calibration mode Calibration variable Temp. compensation input Temp. compensation mode Temp. compensation fit Loading comp. selection: Synchronizer mode Measure configuration 90 Code 10 11 12 13 14 15 Information Extended Cal mode: Off On Extended Cal input selection: None Mpua Mpua + Input 1 Mpua + Input 2 Mpua + PT00 Mpua + Input 1 + Input 2 Mpua + Input 1 + PT100 Mpua + Input 2 + PT100 Mpua + Input 1 + Input 2 + PT100 Input 1 Input 1 + Input 2 Input 1 + PT100 Input 1 + Input 2 + PT100 Input 2 Input 2 + PT100 PT100 Calibration degree: Linear regression Quadratic regression Calibration basis: Phase Attenuation Phase and attenuation Temp. compensation input: None Current In 1 Current In 2 PT100 Compensation mode: Additive Multiplicative Compensation degree: Linear regression Quadratic regression Selection of loading compensation: Disabled Radiom. MPUA Loading (Cin 1) Tonnage & Speed Mass & Height Synchronization mode: Disabled Const. velocity Variable velocity Process type: 1 concentration 2 concentrations Split concentration MicroPolar Moist LB 568 Chapter 9 Start-up Log Parameters AO Assign Code AO Alarm select code Range selection Compensation input AI Range selection Code AI Enabled[2] DO Function DO Assignment DI Function selection Printout mode MicroPolar Moist LB 568 Information Assignment current output: None Concentration Concentration 2 Current In 1 Current In 2 PT100 Error current output: 22 mA 3.5 mA Hold Value Measuring range current output: 0 … 20 mA 4 … 20 mA Compensation input: None Current In 1 Current In 2 Pt100 Measuring range current input: 0 … 20 mA 4 … 20 mA Status of current input 2 Function of the digital outputs: None Error Hold Alarm min. Alarm max. Digital output: the min./max. alarm is assigned as follows: Concentration Concentration 2 Current In 1 Current In 2 PT100 Function of the digital inputs: None Start/Stop Hold Sampling Product selection Mode of data output: None Line Table Line + table 91 Chapter 9 Start-up Log Parameters Access level Code Language 92 Information Access level: Read only Basic Profi Service Language selection English German French MicroPolar Moist LB 568 Chapter 9 Start-up Log 9.1 Example Start-up Log Menu: Start of Setup: Start-up Log Interpretation: (* only relevant for service) Product Entry Datalog Log type : Log type: see Code list Log time : Log time: see Code list Number of errors : Number of entries in the error log NTC temperature : 45.3 °C max. NTC temperature : 46.7 °C 7.94 V 9V power supply : Info Tag: Device type: Serial number : 4294967295 000-000 V1.00 Software revision date Actual date : 01.09.2012 Date of recording Actual time : 18:03 Time of recording Measuring mode : Measuring mode: see code list Start mode : Start mode: see code list Filter damping value : 20 Averaging number Filter damping value[2] : 20 Filter damping value[3] : 20 FALSE Reset averaging: Yes/No Lower limit : Min. process limit Upper limit : 100 Max. process limit Max. phase sigma : 500 Sigma max. Correlation Phi/Att : Auto-set mode : Unwrap algor. EPS value : PhiM jump corr. enable : PhiM jump corr. variance : PhiM jump corr. filter damp : System adjust Device type 31.08.2012 Max. Phase at zero freq.(°) Marker Tag Software release date : Reset average : Microwave LB 568 4294967295 Software version : Plausibility Unique device ID number : Final assembly number : Measurement Product1 Product2 Prod.3 Prod.4 170.00 °/GHz FALSE 500.00 ° TRUE 150.00 ° Residual phase max. Phase/attenuation ratio Auto set: On/Off Phase jump correction, enabled: Yes/No Variance for the phase jump correction Averaging number for the phase jump correction PhiM jump corr. filter post correction : FALSE Ref. cable length : 4.00 m Reference cable length Signal cable length : 4.00 m Signal cable length Wave band selection : Frequency band: see code list Start frequency : Internal Attenuation : Marker name : Mark1 Marker name for concentration Marker value : 50 Marker value for concentration Marker name[2] : Mark2 Marker name for concentration 2 Marker value[2] : 50 Nbr of sweeps for reference : 10 Marker value for concentration 2 Number of sweeps for system calibration MicroPolar Moist LB 568 93 Chapter 9 Start-up Log Calibrate concentration 2 Extended calibration mode : Extended calibration input selection: Extended Cal. mode: see Code list Extended Cal input selection: see Code list Calibration mode : Calibration degree: see code list Calibration variable : Calibration basis: see code list Phase coefficients : Phase coefficient A1 Phase coefficients[2] : A2 Attenuation coefficients : Phase coefficient Attenuation Coefficient Attenuation coefficients[2] : Atten. coefficient B2 Constant Constant coefficient : d coefficient Comp. coefficient for PT100 input e coefficient Comp. coefficient for current input 1 f coefficient Comp. coefficient for current input 2 g coefficient Comp coefficient for mpua Adjust factor : Factor Adjust offset : Offset Temp. compensation mode: Compensation mode: see code list Temp. compensation input : Compensation input: see code list Temp. compensation fit: Compensation fit: see code list Temp. compensation reference : Compensation reference value Phase coeff. for temp. comp. : Comp. Phase coefficient K_Ph1 Phase coeff. for temp.comp.[2] : Comp. Phase coefficient K_Ph2 Attenuation coeff. for temp.comp : Comp. Atten. coefficient K_dB1 Attenuation coeff. for temp.comp[2] Comp. Atten. coefficient K_dB2 Loading comp. selection : Loading comp. selection: see code list Loading comp. lower limit : Plausibility for concentration 2 94 10 B1 0.01 Minimum load Synchronizer mode : Current input1 distance to uWave : Current input2 distance to uWave : Radiometry distance to uWave : Synchronizer mode: see code list Distance to the microwave measuring path Distance to the microwave measuring path Distance for the radiometric measuring path Lower limit : Min. process limit Upper limit : 100 Max. process limit MicroPolar Moist LB 568 Chapter 9 Start-up Log Calibrate concentration 2 Calibration mode : Calibration degree: see code list Calibration variable : Calibration basis: see code list Phase coefficients : Phase coefficient A1 Phase coefficients[2] : Phase coefficient A2 Attenuation coefficients : Atten. coefficient B1 Atten. coefficient B2 Constant Attenuation coefficients[2] : Constant coefficient : 10 d coefficient Comp. coefficient for PT100 input e coefficient Comp. coefficient for current input 1 f coefficient Comp. coefficient for current input 2 g coefficient Comp coefficient for mpua Adjust factor : Factor Adjust offset : Offset Temp. compensation mode: Compensation mode: see code list Temp. compensation input : Compensation input: see code list Temp. compensation fit : Compensation degree: see code list Temp. compensation reference : Compensation reference value Phase coeff. for temp. comp. : Comp. Phase coefficient K_Ph1 Phase coeff. for temp.comp.[2] : Comp. Phase coefficient K_Ph2 Attenuation coeff. for temp.comp : Comp. Atten. coefficient K_dB1 Attenuation coeff. for temp.comp[2] Comp. Atten. coefficient K_dB2 Loading comp. selection: see code list Loading comp. selection : Loading comp. lower limit : Advanced Tare Phase (°/GHz) : Tare Attenuation (dB) : Measure configuration : Current output 1 AO Upper range value : 100.00% AO Lower range value : 0.00% AO Error current value : AO Assign code[2] : 4.00 mA 22.00 mA Process type: see code list Split value Assignment: see code list Upper value Lower limit Actual current Error current: see code list Error current value Assignment: see code list AO Upper range value[2] : 100 AO Lower range value[2] : Lower limit Range selection[2] : Range AO Alarm select code[2] : Current input 2 75 AO Current value[2] : Current input 1 0.00 dB AO Assign code : AO Alarm select code : Minimum load 0.00 °/GHz Range split value : AO Current value : Current output 2 0.01 AO Error current value[2] : 4.00 mA 22.00 mA Upper value Actual current Error current: see code list Error current value AI Enabled : Disabled: 0 AI Range selection : Range: see code list AI Upper range value : 100 AI Lower range value : AI Current : Enabled: 1 Upper value Lower limit 0.00 mA Live current AI Enabled[2] : Disabled: 0 AI Range selection[2] : Range: see code list AI Upper range value[2] : 100 AI Lower range value[2] : AI Current[2] : MicroPolar Moist LB 568 0.02 mA Enabled: 1 Upper value Lower limit Live current 95 Chapter 9 Start-up Log PT100 input AI Enabled[3] : PT100 value : 2.8 °C Relay 1 DO Function : Function: see code list Assignment: see code list DO Assignment : Relay 2 Digital inputs Radiom. detector Disabled: 0 Enabled: 1 PT100 live value DO Threshold : 0.00% DO Hysteresis : 5.00% DO Function[2] : Function: see code list DO Assignment[2] : Assignment: see code list DO Threshold[2] : 0.00% DO Hysteresis[2] : 5.00% DI Function selection : Function digital input 1: see code list DI Function selection[2] : Function digital input 2: see code list DI Function selection[3] : Function digital input 3: see code list Printout mode : Data output: see code list Access level : Access level: see code list Language : Radiometric detector measurement state: Cps filter damp : Language: see code list Cps validation mode : 10 CPS max value : 100000 cps CPS min value : 0 cps HV control mode : Actual HV : Detector software version : Detector unique id : Mass per unit area transducer state: Absorption coefficient for MPUA calculation : Ray angle of radiation source : Io rate : Selected nuclide at I null determination : Io max. time : Reference measurement done (Io) : Nuclide selection : End of Setup 96 450.0 V 1.2.4 1161953277 0.07 Disabled 0 Disabled 0 Min. count rate Automatic: 0 Detector software version Detector device ID no. 0 = no radiom. compensation enabled 1 = radiom. compensation enabled Absorption coefficient for MPUA calculation, MPUA = Mass per unit area 0 cps Zero count rate FALSE Manual: 1 Current high voltage Radiation angle Enabled: 1 Maximum count rate 0° 180 s Enabled: 1 Averaging of the count rate 0 = Cs137 1 =Am241 Max. recording time for Io Reference measurement done: Yes/No 0 = Cs137 1 =Am241 End MicroPolar Moist LB 568 Chapter 9 Start-up Log Start of Reference Data System adjustment data: Product 1: Mean Atten.: 46.8509 dB Phase at fm: 42.6285 deg/GHz Phase offset: -825.586 deg Phase slope: 380,984 deg/GHz Phase correlation: 0.998212 Phase sigma: 0.24575 Frequency[GHz] Phase[Deg] Transformed Phase[Deg] Atten.[dB] 3.101 35.64 35.64 21.98 3.131 361.81 361.81 21.95 3.161 689.04 689.04 22.07 3.191 1014.44 1014.44 22.36 3.221 1339.01 1339.01 22.37 3.251 1664.16 1664.16 22.68 3.281 1989.9 1989.9 22.32 3.311 2319.19 2319.19 22.57 3.341 2642.87 2642.87 22.46 3.371 2972.88 2972.88 22.42 3.401 3296.79 3296.79 22.83 3.431 3623.71 3623.71 22.43 3.461 3949.32 3949.32 22.51 3.491 4275.35 4275.35 22.34 3.521 4601.84 4601.84 22.27 3.551 4929.07 4929.07 22.44 3.581 5254.83 5254.83 22.45 3.611 5582.38 5582.38 22.47 3.641 5907.4 5907.4 22.67 3.671 6230.12 6230.12 22.77 3.701 6489.69 6489.69 22.24 3.731 6755.95 6755.95 22.23 3.761 6922.09 6922.09 22.24 3.791 7387.71 7387.71 22.25 3.821 7854.85 7854.85 22.02 3.851 7854.85 7854.55 22.89 3.881 7387.71 7387.71 22.41 Start of Sample Data: Sampling: Product 1: Sample Data for Concentration 1: Con .(%): Lab.(%): AIN1: Temp. (°C): AIN2: Phi. (°/GHz): Att.(dB): Mqua (g/cm2): Sample: Active: 1|17.03 - 12:37 TRUE 40 40 -0.35 0.02 0.00 2|17.03 - 12:37 TRUE 35 35 30.33 5.08 0.00 3|17.03 - 12:45 TRUE 25 25 59.02 18.98 0.00 Correlation factor between lab and meas values: End of Sample Data Do not use following data! MicroPolar Moist LB 568 97
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes XMP Toolkit : Adobe XMP Core 4.2.1-c043 52.372728, 2009/01/18-15:08:04 Producer : Microsoft® Word 2010 Keywords : LB 567 Creator Tool : Microsoft® Word 2010 Create Date : 2015:06:29 08:54:46+02:00 Modify Date : 2015:07:08 10:58:58+02:00 Metadata Date : 2015:07:08 10:58:58+02:00 Format : application/pdf Title : LB 567 Creator : Ulrich Klute Description : Betriebsanleitung (HW) d Document ID : uuid:56240501-d1f4-4fb8-8a98-2422f8f880fc Instance ID : uuid:f8865f9f-d58c-4e76-adc0-271c1a86274e Page Count : 189 Author : Ulrich Klute Subject : Betriebsanleitung (HW) dEXIF Metadata provided by EXIF.tools