Brooks Automation UF70 RFID UHF Reader User Manual Installation Guide
Brooks Automation (Germany) GmbH RFID Division RFID UHF Reader Installation Guide
Contents
- 1. Installation Guide
- 2. User Manual
- 3. RF Exposure statement
Installation Guide
English
Installation Guide
RFID Reader UF70 Certum
The installation guide must be read prior to installation. Observe the safety instructions!
Store for future use! This documentation is not subject to revisions.
ID120026 02/2012
This installation guide corresponds with "Directive 1999/5/EC of the European Parliament and the
Council on radio equipment and telecommunications terminal equipment and the mutual
recognition of the conformity".
This installation guide is addressed to the company owner, who must pass it on to the personnel
responsible for installation of the machine.
The plant manager must ensure that the information contained in this installation guide and in the
accompanying documents has been read and understood.
The manufacturer does not assume any responsibility for injuries to persons or animals, or damage to
property or to the device arising from incorrect installation or disregard or insufficient consideration of
the safety criteria contained in this installation guide.
The copyright for this installation guide is held solely by
Brooks Automation (Germany) GmbH
RFID Division
Gartenstr. 19
95490 Mistelgau
or its legal successor.
Reproducing or circulating this installation guide is only permitted with the exclusive
approval of the copyright holder. This also applies if only excerpts of the installation guide
are copied or circulated. These requirements also apply for circulating the installation guide
in digital form.
Status: February 2012
Information
Information
Objectives of the installation guide
This installation guide contains all the necessary safety information that must be
followed for general safety and installation.
This installation guide including all safety information (as well as all additional
documents) must be followed, read and understood by all persons installing the
device.
Symbols and signal words
The following symbols and signal words are used in this documentation. The
combination of a pictograph and a signal word classifies the respective safety
information. The symbol can vary depending on the type of danger.
Symbol Signal word Description
DANGER This signal word must be used if death or
irreversible damage to health can occur if
the hazard information is not followed.
WARNING This signal word indicates bodily injuries
and property damage including injuries,
accidents, and health risks.
CAUTION This signal word indicates a risk of
property damage. In addition, there is a
slight risk of injuries.
ATTENTION This signal word warns of malfunctions
and may only be used if no damage to
health can occur.
IMPORTANT This signal word indicates cross-
references and ways in which operations
are facilitated. It excludes all risks of
property damage and injury risks.
Risk of injury and
property damage
No damage
Death
Information
Target group
The installation guide is addressed to personnel with the following areas of
responsibility:
Definition according to DIN EN 60204-1:
Instructed personnel:
Persons who have been instructed and, if required, trained by a specialist as to
the tasks assigned to them, the possible risks of incorrect behavior and the
required safety equipment and safety measures.
Specialized personnel:
Persons who can evaluate the work assigned to them and recognize possible risks
based on their specialized training, knowledge, experience and familiarity with
the relevant standards.
Further documentation
For the RFID Reader UF70 Certum a Product Manual is also available. It contains
information on operation, troubleshooting, transport and storage.
Area of responsibility Competence
Installation Specialized personnel
Commissioning and decommissioning Instructed personnel
Contents
1 Identification ....................................................................................... 7
2 Safety Instructions ............................................................................... 9
2.1 Area of application and symbols 9
2.1.1 Safety symbols – in compliance with 4844-2 9
2.1.2 Warning symbols 10
2.1.3 Prohibition symbols 10
2.1.4 Other symbols 10
2.2 ESD instructions 11
2.3 Residual risks 11
2.4 Additional instructions 12
3 Product Specifications........................................................................ 13
3.1 Images 13
3.1.1 Front view 13
3.1.2 Rear view 14
3.1.3 Top view 15
3.2 Description of the components 16
3.3 Technical data 18
3.3.1 Device label 19
4 Installation ........................................................................................ 20
4.1 Safety instructions 20
4.2 Qualified installation personnel 22
4.3 Unpacking 22
4.4 Assembly of the device 23
4.5 Antenna installation 24
4.6 Power supply 24
4.7 Terminal connection 25
4.8 External input and output (optional) 26
Contents
4.9 Commissioning 26
4.9.1 Required operating conditions 26
4.9.2 Parameters of the serial interface 26
4.9.3 Parameters of the Ethernet interface 27
5 Service and Troubleshooting .............................................................. 30
5.1 Customer service 30
5.2 Troubleshooting 31
6 Dismantling and Disposal ................................................................... 32
6.1 Dismantling 32
6.2 Disposal 32
Chapter 1
Identification
Installation Guide - RFID Reader UF70 Certum 7
1 Identification
Model RFID Reader UF70 Certum
Serial number 00 – 0001 – UF70
Part number TUG-E1ML-4O00-F4-00E1 ETSI version, protection class IP40
TFG-E1ML-4O00-F4-00E1 FCC version, protection class IP40
TUG-E1ML-4O00-R4-00E1 ETSI version, protection class IP65
TFG-E1ML-4O00-R4-00E1 FCC version, protection class IP65
Manufacturer
Brooks Automation (Germany) GmbH
RFID Division
Gartenstr. 19
95490 Mistelgau
GERMANY
Telephone +49 (0) 9279 - 991 550
Fax +49 (0) 9279 - 991 501
E-mail info.rfid@brooks.com
Website www.brooks-rfid.com
For information on the label, see Device label.
Declaration of
conformity In the Product Manual of the RFID Reader UF70 Certum you find the detailed
wording of the Europe - CE conformity.
Chapter 1
Identification
Installation Guide - RFID Reader UF70 Certum 8
Designated use This product is exclusively developed for reading and writing of passive UHF
transponders (e.g. EPC Class1 Gen2). Any other use of this device constitutes
misuse and renders the user's authority to install and operate the device invalid.
This product is designed to be mounted and operated in an industrial setting as a
built-in-device only. It is not designed to be used as a stand-alone or portable
device or in a non-industrial setting, such as a household, vehicle or in the open-
air.
Intended use also includes the following:
■following all instructions in the installation guide
■following all safety information
Before installing the device, the user should ensure that the national approval
requirements for use are met.
Chapter 2
Safety Instructions
Installation Guide - RFID Reader UF70 Certum 9
2Safety Instructions
This chapter gives you an overview of the following topics:
■ Area of application and symbols
■ ESD instructions
■ Residual risks
■ Additional instructions
2.1 Area of application and symbols
The device was constructed according to state-of-the-art technology and
recognized safety regulations. In order to prevent any risks to life and limb of the
user, third parties or damage to the device, only use the device for its intended
purpose and in perfect condition with regard to safety.
Bodily injuries and/or property damage resulting from non-compliance with the
instructions given in the installation guide are the responsibility of the company
operating the device or of the assigned personnel.
Malfunctions that could compromise safety must be eliminated immediately.
2.1.1 Safety symbols – in compliance with 4844-2
Special safety symbols in accordance with DIN 4844-2 are used in the corre-
sponding passages in the text of this installation guide and require special atten-
tion depending on the combination of signal word and symbol.
DANGER Danger to life, risk of injuries or damage to property
Risks exist when disregarding the installation guide and the safety instructions
therein.
Carefully read the installation guide before initial commissioning. Perform the
required safety measures before initial commissioning.
Follow the general safety information as well as the special safety information
given in other chapters.
WARNING Risk of injuries when disregarding safety symbols
Risks exist when disregarding warnings in the installation guide.
Please heed the warnings.
Chapter 2
Safety Instructions
Installation Guide - RFID Reader UF70 Certum 10
2.1.2 Warning symbols
2.1.3 Prohibition symbols
2.1.4 Other symbols
Warning against
hazardous area Warning against
hazardous electrical
voltage
Warning against
electromagnetic
radiation
Warning against
flammable materials
Warning against
potentially explosive
atmosphere
Warning against
electrostatically
sensitive components
Unauthorized access is
prohibited Fire, open flame and
smoking is prohibited
Switching is prohibited Prohibition
Dispose of packing
material according to
regulations
Recycling
Important information Refer to manual
Disconnect from power
supply
Chapter 2
Safety Instructions
Installation Guide - RFID Reader UF70 Certum 11
2.2 ESD instructions
2.3 Residual risks
Even if all precautions have been taken, there may be unapparent residual risks!
Adhering to the safety instructions, the intended use and the installation guide as
a whole can reduce residual risks!
CAUTION Static electricity can damage electronic components in the device. All persons
installing the device must be trained in ESD protection.
ESD protective measures must be applied when opening the device.
Disconnect the power supply prior to removing or adding components.
Discharge your body and all tools used prior to contacting any components
on the interior of the device!
Touch electronically sensitive parts carefully and at the corners!
DANGER Risks from electric current
Electrical energy remains in lines, equipment and devices even when the device
is switched off.
Only allow qualified electricians to perform work on the electrical supply
system.
Chapter 2
Safety Instructions
Installation Guide - RFID Reader UF70 Certum 12
2.4 Additional instructions
■Read and understand all safety instructions prior to installing the device.
■This documentation was written for specifically trained personnel. The
installation may only be carried out by specifically trained personnel.
■Observe all warnings. Follow all warnings on and in the device and in the
documentation.
■Install the device only in accordance with the manufacturer's instruc-
tions.
■Use only the accessories and cables supplied by the manufacturer.
■Do not connect the device to power supplies such as normal household
electrical outlets. The device should only be connected to power supplies
as specified in this document.
■When removing a cable, only pull on the plug and not on the cable. Con-
nect cable connectors straight and carefully to avoid damaging the con-
tacts.
■Never bend the antenna cables too far or subject them to mechanical
forces.
Chapter 3
Product Specifications
Installation Guide - RFID Reader UF70 Certum 13
3 Product Specifications
This chapter gives you an overview of the following topics:
■ Images
■ Description of the components
■ Technical data
3.1 Images
3.1.1 Front view
1Power (24 V) 3RS232 interface
2Ethernet interface 44 antenna ports
Chapter 3
Product Specifications
Installation Guide - RFID Reader UF70 Certum 14
3.1.2 Rear view
14 I/Os
Chapter 3
Product Specifications
Installation Guide - RFID Reader UF70 Certum 15
3.1.3 Top view
1Antenna port LED 5Mode LED
2Test Error LED 6Mode button
3Test OK LED 7Reset button
4Test button 8Power LED
Chapter 3
Product Specifications
Installation Guide - RFID Reader UF70 Certum 16
3.2 Description of the components
Component Description
Power LED If the correct voltage is applied to the device, the
Power LED is green and the device is operational.
Reset button Pressing this button initiates a power-reset of the
device. The reset button must be pressed for at least
three seconds until all the LEDs of the foil keypad
simultaneously start and the hardware reset is
executed.
Mode button If the mode button and the reset button are
simultaneously pressed at a powerup reset for about
15 seconds until all the LEDs of the keypad light up for
the second time, the reader will be reset to the default
state (default factory setting).
Mode LED Currently no use.
Test button Pressing this button switches the device to the reading
test mode and is used to select the antenna ports. If
the button is pressed for a longer time (at least 2
seconds), then the test mode is activated (Test OK LED
and Test Error LED both briefly come on) or disabled
(Test OK LED and Test Error LED both go out). Briefly
pressing the buttons when the test mode is activated
results in switching to the next antenna port.
Test OK LED When a transponder in the test mode can be
successfully identified, this LED turns green.
Test Error LED When a transponder in the test mode cannot be
successfully identified, this LED turns red.
Antenna port LED 1
to 4 These LEDs signal the data traffic to the respective
antenna ports. Once data is read or written via the
antenna port 1 (above), the antenna port LED 1
(above) turns green.
Antenna port LED 1
to 4 Ports to connect the antennas.
Chapter 3
Product Specifications
Installation Guide - RFID Reader UF70 Certum 17
I/O ports 1 to 4 A digital input and output can be connected to each
antenna port. A 3 wire sensor or dry contact is possible
as the input. The output can operate a LED without a
series resistor or directly switch 5 V DC (Imax =
100 mA).
RS232 interface Communications with the device can be made via the
serial interface (9 pin sub-D socket). Baudrates of
1,200 Bd up to 57,600 Bd are possible.
Ethernet interface Communications with the device can be made via the
10/100 Base T interface.
Voltage supply
connection Contact for connecting the 24 V DC voltage supply
Component Description
Chapter 3
Product Specifications
Installation Guide - RFID Reader UF70 Certum 18
3.3 Technical data
Technical data
Voltage 24 V DC ± 10%
Power consumption approx. 0.8 A at 24 V
Operating temperature -20 °C to 50 °C
-4 °F to 122 °F
Storage temperature -40 °C to 85 °C
-40 °F to 185 °F
Permissible humidity at 50 °C / 122 °F 25 – 85%
Protection class IP 40 (optional IP 65)
Housing material Passivated aluminum
Weight approx. 1,500 g
Air interface ISO 18000-6C (EPC Global Class 1
Gen2)
Frequency range Europe 865 – 868 MHz
Frequency range FCC 902 – 928 MHz
Radiation power < 2 Watt ERP
Transmitting power programmable in 1 dB steps
Read / write range up to 8 m
Serial interface RS232 1,200 Bd – 57,600 Bd
Ethernet interface 10/100 BaseT
Chapter 3
Product Specifications
Installation Guide - RFID Reader UF70 Certum 19
3.3.1 Device label
The device label with the CE mark and part/serial number is on the device
housing.
1Part number
2Serial number
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 20
4 Installation
This chapter gives you an overview of the following topics:
■ Safety instructions
■ Qualified installation personnel
■ Unpacking
■ Assembly of the device
■ Antenna installation
■ Power supply
■ Terminal connection
■ External input and output (optional)
■ Commissioning
4.1 Safety instructions
Follow the instructions in the safety chapter
Follow the general safety instructions in the chapter Safety Instructions.
CAUTION The device is designed for indoor use in an industrial setting only.
Installation is only allowed in an interior room at a constant temperature
between -20 °C / -4 °F and +50 °C / 122 °F, and a relative humidity between
25% and 85%.
Never use the device near or in water.
Never pour liquids of any type over the device. If the device should accidentally
come in contact with liquid, disconnect it and have it checked by a technician.
Do not install the device near heat sources such as radiators, heat registers,
stoves or other devices (including amplifiers) that generate heat.
Do not install the device in a flammable environment.
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 21
CAUTION Never expose the device to extreme temperature fluctuations, since otherwise
condensation develops in the device and causes damage.
Do not install the device in the vicinity of voltage lines or other power lines with
which they could collide (for example, when drilling), which could result in
serious injuries or even death.
The device (especially the antenna) should not be installed in the immediate
vicinity of electrical equipment such as medical devices, monitors, telephones,
TV sets, magnetic disks and metal objects.
This could result in reduced read and write ranges.
Never use the device in explosive areas (such as paint warehouses).
CAUTION Do not use the device in areas where it is exposed to vibrations or shocks.
ATTENTION The installation location must be adequately illuminated during the installation.
Never install the device during a lightning storm.
Verify that the installation meets the requirements of the (country-specific) FCC
for human exposure to radio frequencies.
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 22
4.2 Qualified installation personnel
4.3 Unpacking
The device and the accessories are packed under clean-room conditions. In order
to maintain this condition, the device must also be unpacked in clean-room
conditions.
Disposing of the
packaging material
ATTENTION When determining the installation site, keep in mind the length of the antenna
wire and the read/write range of the antenna used.
CAUTION Installation is to be carried out by specially trained personnel only. If you are
uncertain about their qualification, contact the manufacturer.
CAUTION Installing the device without special training can result in damage to the reader
and/or connected devices.
The packaging material consists of cardboard and foil. Dispose of these
materials separately and observing the respective legal regulations of your
country.
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 23
4.4 Assembly of the device
Installation
dimensions
ATTENTION The mounting surface must be stable, non-flammable, dry and clean.
If necessary, clean it before installing the device.
The device must be installed so that air can freely circulate vertically through
the heat sink, and the operating and environmental conditions specified under
Technical data are met at all times.
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 24
4.5 Antenna installation
4.6 Power supply
The device can be connected to an internal power supply of the system or to an
external power supply.
Once the device is connected to the power supply, the power LED lights up.
ATTENTION Consider the required read and write ranges when installing the antenna. The
reader can only be used properly if the transponder is located within the
individual reading/writing range of the respective antenna.
If the transponder is very close to the antenna, the transponder may be
detuned by the metal of the antenna and a reading/writing is not possible. We
recommend keeping a minimum distance between transponder and antenna of
about 10 mm.
DANGER Risk of death from dangerous voltage
Risks exist when supplying the device with the incorrect voltage.
Only use cables, plugs and adapters supplied by the manufacturer.
Observe power ratings of the technical data ( Technical data).
Pin Signal
1GND
2+24 V DC
3GND
Pins 1 and 3 are both grounded.
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 25
4.7 Terminal connection
The serial interface is a Sub-D socket (9-pin).
A normal RS232 extension cable can be used.
Pin DB9
1NC
2TxD
3RxD
4NC
5GND
6NC
7NC
8NC
9NC
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 26
4.8 External input and output (optional)
The following I/O versions are possible:
A digital input and output can be connected to each antenna port.
A 3 wire sensor or dry contact is possible as the input.
The output can operate a LED without a series resistor or directly switch 5 V DC.
4.9 Commissioning
4.9.1 Required operating conditions
To operate the reader, the following requirements must be met:
4.9.2 Parameters of the serial interface
Baudrate 57,600
Data bits 8
Stop bit 1
Parity No
An antenna must be connected correctly to the reader.
Connect the power supply and switch on the device (if a POE is not used).
The transponder must be located within the individual reading/writing
range of the antenna (for testing)!
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 27
4.9.3 Parameters of the Ethernet interface
The Ethernet is connected via an Ethernet module.
Tools are available that allow the Ethernet settings to be configured.
By using Discovery Tools, all Ethernet devices located in the network can be
found.
The respective device can be configured via a web server and a web browser via a
double click. If the TCP / IP address is known, the web server can also be directly
opened in a browser also follows:
http://xxx.xxx.xxx.xxx/
User: "root"
Password: "dbps"
xxx.xxx.xxx.xxx – currently set IP address
Login
The IP address can be set via the "network" link. The settings are transferred with
the "apply" button and the device is then rebooted.
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 28
Configuration
Digi Device
Discovery The tool displays all devices that have a Digi Connect ME. Devices that are not in
the same subnet are also displayed. The IP address can be set directly via
"configure network settings". Fixed IPs or DHCPs are possible. The web server of
the device can be accessed directly via the "open web interface".
IMPORTANT The "Factory Default Settings" must not be set under any circumstances as they
are not the factory settings of Brooks. Any other settings of the Ethernet device
(exept the IP address) must not be changed. Otherwise a fault-free
communication cannot be guaranteed by Brooks.
Chapter 4
Installation
Installation Guide - RFID Reader UF70 Certum 29
Selection window
Input window
Chapter 5
Service and Troubleshooting
Installation Guide - RFID Reader UF70 Certum 30
5 Service and Troubleshooting
This chapter gives you an overview of the following topics:
■ Customer service
■ Troubleshooting
5.1 Customer service
Brooks Automation (Germany) GmbH
RFID Division
Gartenstr. 19
95490 Mistelgau
GERMANY
Telephone +49 (0) 9279 - 991 550
Fax +49 (0) 9279 - 991 501
E-mail rfid.support@brooks.com
24 hour technical support hotline (Brooks):
US and Canada +1 978 262 2900
Europe +49 1804 2255 4887
Japan +81 45 477 5980
China +86 21 5131 7066
Taiwan +886 3 5525225
Korea +82 31 288 2500
Singapore +65 6464 1481
Chapter 5
Service and Troubleshooting
Installation Guide - RFID Reader UF70 Certum 31
5.2 Troubleshooting
Follow the instructions specified in the safety chapter
Follow the general safety instructions in the chapter Safety Instructions.
The transponder reader and its components must be serviced by the
manufacturer only!
If errors occur, follow the instructions in the Product Manual of the RFID
Reader UF70 Certum.
If you are uncertain about errors and their handling, contact the
manufacturer, see Customer service. Have the serial number of the
transponder reader ready as shown on the label (see Device label) when
contacting the manufacturer!
Chapter 6
Dismantling and Disposal
Installation Guide - RFID Reader UF70 Certum 32
6 Dismantling and Disposal
This chapter gives you an overview of the following topics:
■ Dismantling
■ Disposal
6.1 Dismantling
6.2 Disposal
Disconnect the electronic components from the case and dispose of them as
follows:
■the case as scrap metal
■the electronic components, antennas and cables as electronic waste
Remove the power supply!
Remove all cables!
Loosen and remove the mounting screws!
Remove the device from the installation area!
The device and its components are made of various materials.
Dispose of these materials separately, and observing the legal regulations of
your country.
Do not dispose of the device in regular household waste.
Index
A
Assembly 23
C
Commissioning 26
D
Declaration of conformity 7
Device label 19
E
Ethernet settings 27
H
Humidity 20
I
Installation dimensions 23
M
Malfunctions 24
P
Power supply 24
Prohibition symbols 10
R
Relative humidity 20
S
Safety Instructions 9
Safety instructions 20
Safety symbols 9
Serial number 19
Sub-D Socket 25
T
Temperature 20
W
Warning symbols 10