CARRIER Package Units(both Units Combined) Manual L0605441
User Manual: CARRIER CARRIER Package Units(both units combined) Manual CARRIER Package Units(both units combined) Owner's Manual, CARRIER Package Units(both units combined) installation guides
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COBRA TMEnergy Recovery Units 48/50HJ004-014 with 62AQ060-300 Single-Package Rooftop Units with Energy Recovery Capability Installation, Start-Up, and Service Supplement IMPORTANT: This is a supplemental ins'auction for the ] 48/50H1 Start-Up and Service Instructions. It is not intended to take the place of the ins'auction or to be a complete piece by itself. SAFETY CONSIDERATIONS I IMPORTANT: Make sure supply nameplate voltage. voltage matches unit ] I CONTENTS Page SAFETY CONSIDERATIONS .......................... 1 GENERAL ............................................ 1 INSTALLATION .................................... 24.2 Step 1 -- Inspect Shipment .......................... 2 Step 2 -- Provide Unit Support ....................... 2 • COBRA UNIT WITH A FULL-PERIMETER ROOF CURB • COBRA UNIT WITH A STANDARD ROOF CURB Step 3 -- Field Fabricate Ductwork ................... 3 Step 4 -- Rig and Place Unit .......................... 6 POSITIONING Step 5 -- Install Flue Hood (48HJ Rooftop Sections Only) .................................... H Step 6 -- Install Gas Piping (48HJ Rooftop Sections Only) .................................... 11 Step 7 -- Install External Trap for Condensate Drain .............................................. 11 Step 8 -- Make Electrical Connections .............. 11 • FIELD POWER SUPPLY FACTORY-SUPPLIED NON-FUSED DISCONNECT FIELD CONTROL WIRING THERM1DISTAT TM DEVICE PREMIERLINK TM CONTROLLER HEAT ANTICIPATOR SETTINGS INDOOR AIR QUALITY AND CO2 SENSORS Step 9 -- Assemble and Mount Supply-Air Hood .... 39 Step t0 -- Mount the Barometric Relief Damper ..... 39 Step 11 -- Set the Outdoor Cooling and Heating Thermostats .............................. 42 LIGHT COMMERCIAL THERMIDISTAT ACCESSORY ................................... 424.6 General ............................................. 42 Power ............................................... 42 Dehumidification Equipment and Connections ...... 42 Step 1 -- Select Light Commercial Thermidistst Location ............................. 42 Step 2 -- Set DIP Switches .......................... 43 Step 3 -- Install Light Commercial Thermidistat Device ............................................ 43 Step 4 -- Set Light Commercial Thermidistst Configuration ..................................... 43 Step 5 -- Conduct Light Commercial Thermidistst Start-Up and Checkout .............. 45 Step 6 -- Make Final Settings ....................... 46 OPERATIONAL INFORMATION ................... 46-69 PRE-START-UP ...................................... 70 START-UP ........................................... 70 SERVICE .......................................... 70,71 TROUBLESHOOTING ............................. 72-88 ROOFTOP UNIT AND ENERGY RECOVERY UNIT START-UP CHECKLIST .................... CL-1, CL-2 Manufacturer reserves the right to discontinue, or change at any am, Tab tlllla lb 6a 6b Installation and servicing of air-condifioulng equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Unlrgmed personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on aft-conditioning equipment, observe precautions in the litemtore, tags and labels attached to the unit, and other safety precautions that apply. Verify that the power source supplied to the unit matches the voltages and amperages listed on the unit rating plate. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing opemtions. Disconnect gas piping from unit when leak testing at pressure greater than I/2 psig. Pressures greater than 1/2 psig will cause gas valve damage resulting in hazardous condition. If gas valve is subjected to pressure greater than V2 psig, it must be replaced before use. When pressure testing fieldsupplied gas piping at pressures of U2psig or less, a unit connected to such piping must be isolated by manually closing the gas valve. Before performing service or maintenance operations on unit, turn off main power switch to unit and install a lockout tag. Electrical shock could cause personal injury. GENERAL Carrier's COBRA energy recovery units precondition ventilation air for the mot_op unit during winter and summer operation and recover energy from the building exhaust air. These units are designed to satisfy the higher ventilation requirements and other building codes while minimizing energy costs. Factory installation of the 62AQ Energy$Recycler TM section provides the benefit of reduced field-installation time, single point power connections, and the assurance of a factory test for the complete COBRA energy recovery unit. The Enetgy$Recycler section requires less maintenance than other energy recovery systems and can be serviced by any qualified refrigeration technician. NOTE: The COBRA unit nameplate has been moved to the opposite end of the rooftop section, on the upper, right-hand part of the panel due to the location of the 62AQ Energy$Recycler section. spedlica_ons or designs wib_out notice and without incurring obligations. INSTALLATION 2. The flashing must be sealed to all ensure no water can leak behind it, particularly around the 62AQ Energy$Recycler TM section of the curb. 3. The Energy$Recycler section of the full-perimeter curb must be watertight. See Fig. 2A and 2B. Step I -- Inspect Shipment --File a claLm with the sl_pping company if shipment is incomplete or damag_L See Fig. 1 for typical shipping packaging of a COBRA TM energy recovery unit. Step 2 -- Provide Unit Support -- The COBRA energy recovery unit can use a full-perimeter roof curb or a standard roof curb for the rooftop section of the unit with a supplemental equipment support for the energy recovery section. COBRA UNIT WITH A FULL-PERIMETER ROOF CURB If the COBRA unit is installed on the full-perimeter curb, the supplemental equipment support is not required. Ifa fuU-penmetgr curb is used, inspect the curb for the following REQUIRED details: 1. The ductwork must be attached to the curb. COBRA DO NOT use the COBRA full-perimeter curb drawings to field fabricate a replacement curb! Significant problems can occur ifa Carrier approved curb is not used. NAMEPLATE OUTDOOR Fig. 1 -- Shipping AIR HOODS Packaging (48/50HJ004-006 DO NOT USE THIS DRAWING TO FIELD-FABRICATE A CURE! SIGNIFICANT PROBLEMS CAN OCCUR IF A CARRIER APPROVED CURB IS NOT USED• Shown) • Beck pans 7/'' 37 3/16" 2" Return sppport. "_ 673/8" DUCT OPENING Only ussd on Sore6 SIZES Supply = 13 7/6, x 20 1/4' R1 = 13 5/8" x 17 3/4' R2 = 13 5/6, x 12 5/16, :',:;oSSZ°oI: AC 92 1/2" 373/16" END VIEW 1'¸ Fig. 2A -- COBRA Energy Recovery i Unit Full-Perimeter ............... !........... Roof Curb -- 48/50HJ004-007 with 62AQ060,100 DO NOT USE THIS DRAWING TO FIELD-FABRICATE A CURB! SIGNIFICANT PROBLEMS CAN OCCUR IF A CARRIER APPROVED CURB IS N_ USED. I Supply = 15 11/16' x 31 5/6" R1 = 15 5/16" x 29 1/16" DUC't OPENING SI[ZES R2 = 15 5/16" x 9' L Deck pans /J'__ 4915/16" 2" Return support. Only used on some 14' I RI = Return from building to HVAC R2 = Return from buildingto 62AQ 4915/16' ENDVIEW Fig, 2B -- COBRA TM Energy Recovery Unit Full-Perimeter DO NOT use the standard COBRA full-perimeter curb in a sloped application! Contact your Cartier salesperson for a specific COBRA SLOPED fullspertmetar curb. COBRA UNIT WITH STANDARD ROOF CURB If a standard rooftop curb is used (for new or retrofit applications), it is capable of supporting the rooftop unit section. An accessory support rail must be used to support the 62AQ EnergySRecycler TM section. Assemble end install accessory roof curb in accordance with instmctious shipped with curb. See Fig. 3A, 3B and 4. Install insulation, cant strips, roofing felt, and counter flashing as shown. Ductwork must be attached to curb, not to the unit. The accessory thru-the-bottom power and gas connection package must be installed before the unit is set on the roof curb. If the combined COBRA unit roof curb is not being used, additional support is required under the EnergySRecycler section of the unit. An accessory support and pad for the energy recovery section or a field-fabricated and installed support can be used. See Fig. 4. Place the protcctive rubber pad on the roof so that the edge near the unit is located about 6 in. from the end of the 62AQ EnergySRecycler sectiorl. Measure the distance from the bottom of 62AQ Energy$Recycler rails to the pad. Adjust the energy recovery equipment support to match the measured distance and screw into place with the 4 screws provided. See Fig. 4. Place the support underneath the EnergySRecycler unit and on the protective rubber pad. This is done by lifting the end of the 62AQ EnergySRecyeler section slightly above level and then sliding the support underneath the mils. If electric control power or gas service is to be muted through the basepan, a fteld-installed accessory thru-the-bottom Roof Curb -- 48/50HJ008-014 with 62AQ200,300 connection must be used Attach the accessory to the basepan per the information m the accessory installation iaslruedons. Thru-the-bottom connections must be installed before unit is set on the roof. I critical for a watertight seal. Install gasket supplied with the roof curb as shown in Fig. 3A and 3B. Improperly applied i IMPORTANT: gasketing oftbe the roof curb is i gasket can resultThe in air leaks end poor unit unittoperformance. Curb should be level. This is necessary for unit condensate drain to function properly. Refer to Roof Curb Accessory Installation Insteactions for additional information as required. Step 3 -- Field Fabricate Ductwork -- Secure all ducts to roof curb and building structure. Do not connect ductwork to unit. Insulate and weatherproof all external ductwork, joints, and roof openings with cotmter flashing and mastic in accordance with applicable codes. See Fig. 5A and 513for duct dimensions. Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. If a plenum return is used, the return should be ducted through the roof deck to comply with applicable fire codes. A minimum clearance is not required around ductwork. These units are designed for a min'unum continuous healing return-air temperature of 50 F (dry bulb), or an intermittent operation down to 45 P (dry bulb), such as when used with a night setback thermostat. To operate at lower r_urn-air temperatures, a field-supplied outdoor-air temperature control must be used to initiate both stages of heat when the temperature is below 45 K Indoor comfort may be compmmised when these lower air temperatures are used with instdficient heating temperature rise. CONNECTOR PKG. ACCY. B C DALT DRAIN HOLE CRSTMPWR001A01 CRBTMPWRCO2A01 CRBTMPWROO3A01 GAS POWER 1'-4" 13/4" [551] [406] [44.5] CRBTMPWR 004A01 ACCESSORY PWR _/4" [19] NPT 11/4" [31._ 1/2" 1/2" 1/2"NPT [12.7] 3//, [19] NPT 12,7] NPT [12,7] NPT 3/4_ [19] NPT 11/4" [31,7] 3/4" [19] NPT 1' _11/16" CONTROL ACCESSORY CRRFCURB001A01 ROOF CURB [3A615 I'-Z' CRRFCURB002A01 [61 UNiT SIZE NOTES: 1. Roof curb accessory ks shipped disassembled. 2, insulated panels. 3. Dimensions in [ 1 are in millimeters. 4. Roof curb: galvanized steel. 5. Attach ductwork to curb (flanges of duct rest on curb). 6. Ser,Ace clearance: 4 It on each side. 7. _ Direction of airflow. 8. Connector packages CRBTMPWR001A01 and 2A01 are for thru-the-curb type gas. Packages CRBTMPWR003A01 and 4A01 are for thru-thebottom type gas conneclions. TYPICAL (4) SIDE5 o'-?/16" D Ot3_T IF]ELD J (F IELO SUPPLIED) 5UPPLI ED) FELT (FIELD SUPPLIED) CANT 5TRIP o, 3[761 RIGID (FIELD INSULATION SUPPLIED) RIBID INBULAT]ON {FIELD SUPPLIED1 0'-0 1/4°[7] i/i 8" o" 4 9/16 [llS.Bl HEAD OF BOLT TO BE ON INSIDE OF FLANGE CAMBR]DGEPORT FASTENING ALTERNATE [76] VIEW "B" :TYp+ ALL CORNERS) SEE VIEW Fig. 3A -- Roof Curb Details (48/50HJ004-007 4 Section Only) "SURE-LOCK" CORNER DEVICE IB ACCEPTABLE OONSTRgCTION. CONNECTOR PKG. ACCY. B D ALT DRAIN HOLE C GAS V2" [12.7] NPT 3/4" [19] NPT 1-1/4" [31.7] 3/4" [19] NPT CRBTMF_/R003A01 314"[19] NPT 11/4" [31.7_ 3/4" [19] NPT 2' _87/t_, 1' q fll.s/l_ [827] [583] 13/4_ [44-51 CONTROL ACCESSORY PWR ACCESSORY CRRFCU ROOF CRBTMPWROO1A01 CRBq-MPWR002A01 POWER CRBTMPWR004A01 RBflfl3A01 CURB [3A6]_ 1'_" CRRFCURBOQ4A01 I12_ [12.7] NPT UNIT SIZE 610 NOTES: I. Roof curb accessory is shipped, disassembled. 2. Insulated panels: 1 -m. th=ckpolyurethane loam, 13/4[b density. 3. Dimensions in [ ] are in millimeters. 4. Roof curb: 16-gage steel 5. Attach ductwork to curb (flanges of duct rest on [12.7] NPT curb). 6, Service clearance 4 It on each side. 7. _ Direction of aidfow. 8. Connector packages CRBTMPWRfl01AOl and 2Afll are for thru-the-curb gas type. Packages CRBTMPWRO03A01 and 4A01 are for thruthe-bottom type gas connections. GASKET (BUPPLIEO WITH OL_RB) TYPICAL (4) 51DE5 DUCT o" (F]ELD CANT 5TRIP "_[g I ELD 5k_pL 3[#_.I#]" SUPPLIED) ] ED) SECTION IG" OPENIN6 0'-0 "C-C" _ FO_ BASEPAN 7/16" GAB SERVICE HEAD OF BOLT TO BE 0N [NSIDE OF FLANGE I76) NOTE, CAHBRIDGEPORT ALTERNATE Fig. 3B -- Roof Curb Details (48/50HJ008-014 Section Only) *SURE-LOCK" CONSTRUDTION, CORNER EQUIPMENT SUPPORT PART NUMBER UNIT SiZE 3-6 Ton 71/2-12_/_Ton CRAQSUPTO01A00 36.9 40 8to14 CRAQSUPT002A00 CRAQSUPT003A00 36.9 49.7 40 54 14to24 8to 14 CRAOSUPTO04A00 49.7 54 14 to 24 ENERGY$ REcYCLER_ SECTION "'"'! SUPPORT _SCREW DIMENSIONS (in.) A B C ROOFTOP UNIT SECTION O O IN PEACE F ,, ADJUSTABLE EQUIPMENT SUPPORT , CURB iiiliiiiiliill!iii!ii!i!liliiill EE CHART) PROTECTIVE (EPDM) PA0 Fig. 4 -- Supplemental Energy Recovery Section Equipment Support Step 4 -- Rig and Place Unit -- Keep unit upright and do not drop. Spreader bars are not required if top crating is left on unit. Rollers may be used to move unit across a roof. Remove the bottom wooden skids that are under the unit by removing the wooden plates that hold the bottom wooden flame to the unit. Level by using unit frame as a reference. Lifthag holes are provided in base rails as shown in Fig. 6A and 613. Refer to riggmg instructions on unit. All panels must be in place when rigging. POSITIONING Maintain clearance around and above unit to provide minimum distance fi'om combustible materials, proper airflow, and service access. A properly positioned unit will have the following clearances between unit and roof curb: ll4-in, clearance between roof curb and base mils on each side and duct end of unit; i/4-in, clearance between roof curb and condenser coil end of unit for size 004-007 units and a 3s/16-in. clearance between roof curb and condenser coil end of unit for size 008-014 units. Do not irtstall unit in an indoor location. Do not locate unit air inlets near exhaust vents or other sources of contaminated air. Be sure that unit is installed such that snow will not block the combustion intake or flue outlet. Unit may be installed directly on wood floormg or on Class A, B, or C roof_overing material when roof curb is used. Although unit is weatherproof, guard against water from higher level rtmoffend overhangs. Flue vent discharge must have a minitman horizontal clearance of 4d from electric and gas meters, gas regulators, and gas relief equipment. Minimum distance between unit and other electrically live parts is 48 inches. Flue gas can deteriorate building materials. Orient unit such that flue gas will not affect building materials. Locate mechanical draft system flue assembly at least 48 in. from an adjacent building or combustible material. Adequate combustion-air and ventilation-air space must be provided for proper operation of this equipment. Be sure that installation complies with all local codes and Section 5.3, Air for Comb_fion and Ventilation, NFGC (National Fuel Gas Code), and ANSI (American National Standards Institute) Z223.1, and NFPA (National Fire Protection Association) 54 TIA-54-84-1. In Canada, installation must be in accordance with the CAN1-BI49 installation codes for gas burning appliances. After unit is in position, remove rigging skids and shipping materials. REAR qll 1 14 4o] 35 0 BIA Ci [I 38] (I 187; 9 (137_] [44 T_] [ZSll] [27 28]_] 18 CO_W[R 15 58) 1 COWDENSERCOIt_ LEFT SIDE 810 g90 )P i 6603 l \ 12 Ok) [3 )0]_ -- 1_6_001 R_HT SIDE uA ) _ t 11745i°76] i _ 1 [645o1 e£r ' [5111 Ery,, -1160 IS )5] _ONN[B (48_J ONLYI [2435) ([t[CIRICAL ONLTI [3S 3Z) (I 1405 I (5532) 145T 3 IS? )8) Ho3p 91] d8 S 14886 [5B 41] q_ BASEPAW _T_AWSrO_[R IREOUi_[D 112 0_1 Og 460V kPPLICATIOWS 0MLI) FRONT _T6 [105 4 57] 410 0 _ -- r , 4_ _ISI 80_ I) 5 . (18 _03 4 [IO_ _9] ),o)_ 6)12 [Z4 835 _5) [I 001 '>11 __ m [15 -- 16) 1415 _ IS38} 06] [37 ( $BPPLY AI_ _) I I_[TU_(MAIR RIGHT SIDE Fig. 5A -- Base Unit Dimensions -- COBRA TM Energy Recovery Unit -- 48/50HJ004-007 with 62AQ060,100 14$$1 S_C4.E ZONE B.EC_ UNIT WEIGHT [LEC]RICAL UNIT CORNER WEIGN1 "A" HEAT _ORN[R WEIGH[ "_" COffN[_ W[IGNT "C' )RNER WEIGHT 'D" UNII HEIGHT "G" CNARACTfRISTiCS LB 48RJe004 e162AOOGO _061_30-1 48HJ,004 wlGZAOIO0 2081230 I GO. 206/_30-_ 48HJ,005 IIGZAODGO 208/230 I 50. 48HJtO_5 wf62_OlO0 208/Z301-6D, 48HJ1006 v/G?AODGO 208/230 48HJSO06 _/G?AOIO0 ?0_1230.1 48HJoOOf 4_HJlOOf COCLIN6 grc40AE w/G_OOGO v/6_kOlO0 riO, _081230 3 60, 60, _08/230 4_D.3-60 3 60, L6 EG LB KG IN lOG 28_ I_? _OS 93 IT1 7_ 33 460 905 3 GO k_ 33 846_ 411 238 108 284 I29 ?08 94 174 79 33.33 846¸5 900 _09 _37 107 283 1_8 Z07 94 173 79 33 33 846¸5 3 GO _15 415 Z41 109 288 130 2ql 9_ 176 80 33 33 84_5 3 GO 9ZO 41_ 24? _10 _89 131 ?IZ % IT7 _0 33¸33 935 _5 Z46 I1_ 294 133 _15 _8 180 _ 33¸33 846¸5 _9_ _5_ _G? 119 3P3 14_ ??_ !04 19_ 81 41¸24 1047¸4 IOrO 4S9 _66 120 _ll 144 _3Z 105 q94 8B _l_a 1047 460-3-60 460 3 60, KG ?36 3 GO. 460 460 LB 404 3 60, GO, _08/230 EG 890 ?08/_30 208/230.3-60, LB 460-3-60 2081230 I GO, ?08/230-3-60, KG 460-3-G0 3 GO _465 4 ZONE ELECTKIC ELECTrICAl CHARAC][91_IlCS UNI[ LB KG 4GO 3 GO T95 4GO 3 GO 810 250 113 IB3 368 213 97 255 115 18G ?17 215 95 98 253 [15 185 258 _17 189 86 Z17 221 _8 IO0 259 !18 190 8G ZG4 120 193 B8 Z3q 235 _05 107 2TT IZ5 203 92 281 1_8 _G _3 208/230-3-60, 50HJO05 wlG2AOOGO 2061Z30 [ GO, 208/230 3 GO, 4GO-3-GO 805 3G5 50HJO05 w/G2AOIO0 2081230-_.B0, Z0812_O 3 GO, 4GO 3 GO 820 37_ 50HJOOG wl6Z_OOGO _081_30 I 60, 2081230 3 GO. 460-3-G0 825 3T5 50HJ006 w/G?AOq00 _0BI230 I GO. 208/230-3 840 38[ 50HJO02 wlG2AO060 _081230 3 GO, 4G0.3-60 880 dO0 5DNJO07 w152AO100 Z08/_30 3 60, 450 _95 _OI 4 5 6 ? 8 _1RECT_O_ _[ klR "C" 3GI 206/230-3 3 _ _[IGN1 KG F 60. IN CO_EE LB 208/230 ] hE[ "_' KG ZOSI230-t.60, { WEIGH[ LB w/6_AOlO0 3 60 CORN[fl K_ 95 w162AO060 GO, _GO 3 GO CORNER WEIGHT "A" LB 209 50HJO04 IN 60, WEIGh1 50HJO04 NOTES; I DIMENSIONS oo UNIT _ORNER WEIGHT "D" UNIT HEIGHT %" 83 LB 1_3 K_ 69 IN 33¸33 k_4 _465 85 156 71 33_3 845¸5 84 155 158 70 ;_ 33 33 33.33 845¸5 B4_5 159 IG_ 72 13 33 33 3_33 845¸5 846¸5 I69 17Z TT 78 4P _4 41¸24 1047¸4 10_74 INCHES [LOW _UCTWORK TO BE ATT_CNED TO ACCESSORY ROOf _URB OgLI HJ MINIMUM CL[_kNCE ILO(_L C0_[$ O_ Jp_I$DrCTION MA_ PREVAILI: a BETWEEN UNIT, FLUE SI0[ ANO COMBUSTIBLE _URFkC[$, 48 I_CN[$ I0 INCHES WHEN _SIN6 k_C[SSORY TLUE plS_NARG[ O[fL[CTOR _ BOTIOM Of UNI_ 10 COMBUSTIBLE SURFACES (WB[N _07 USING CURBI lINCH¸ BOTIOM Of BN$[ _klL 10 COMBUS[IBL[ SURFkC[S (gH[N gO7 _SI_G _URB) 0 FNCN[_ c CONp[_$[R _OIL, FO_ PROPER kr_ FLOW, 36 INCH_ ON_ S_O[. q2 INCHES IH[ OTNE_ THE SIDE GETTING THE GREAI[R CL[kE_C[ IS OpIIONkL d OV[_N[kD. 60 INCHES 10 kSSUR[ PROP[_ COND[NS_ TAN OPEraTiON e fi[TW[[N UNIIS, CONTROL BOX SIDe, 42 IN P_R NEC I BETWEEN UNI1 k_O UNGROUNO[D SU_[NC[$, CON]ROL _OX SIDE, 36 Ig P[_ N_C 9 BETWEEN UNIT k_O BLOCK O_ CONCRETE _ALLS AND OTHER GROUNDED SURFACES, COglNOt BOX sro[. d_ IN P[_ g[_ h _RrZONTAL SUPPLY AND R_TURN END, 0 INC_[_ W_[N 1HE NL1[_NN[[ COND[NSkTE DRkI_ IS _S[O A0 . MINI_UM CLEARANCE (LOCAL CODES OR JURISDIC1_Og _At p_[VAILI o. _1W[[N UNI1 ICONTROLf[XNAU$1 SIp[) A_D UNOGRO_ND[D S_[NC[S, 3G INCH_S AND _LOCK OR CONCRETE _kLLS kgD OTN[_ GRO_#_[D SURTAXES b [ILI[R kCCE_S S_D[, 30 JNCHES SUPPLy AIR INTAKE, 35 INCHES UNI1 TOP, 0 rNC_ES EXHAUST klR SI_[ 36 INCHES WiTH [_[ [XC[PIION O_ T_[ CL_ARAgC_ FOR THE COND[NS[B COIL AND COMBUSTION SlOE kS STk][_ [N NO1[ lea. b _D (, k _[_VkBLE FEgC_ O_ BkRRrCAD[ REOUIR[S gO CLEARANCE UNIIS Mk_ 8E INSTALLED ON COMBUSII_L[ _t_RS MkO[ TRO_4 _OOD O_ CLA_S k, ft. OR C ROOT COVERING MMERI_L I[ _[T O_ B_S[ _klL IHE VE_I_CkL CENTER OF G_kVITY I_ 1'-6" [457 ] UP TROM lEE _O]10M O[ IH[ BASE RklL BOIWOM POWER CHART THESE HOLES REQUIRED FOR USE WITH ACCESSORY PACKAGES CRBTMPWR001A01, 3A0112.7 [0.50], 19.0 [0.75] OR CRBTMPWR002A01, 4A01 12.7 [0,50], 31.8 [1.25] THREADED CONDUIT SIZE WIRE SIZE REQUIRED HOLE SIZES (MAX,) 12.7 [0.50] 12.7 [0.50 ACCESSORY 24V 22,2 [0.88] 22.2 [0.88] 31,71.25 19.00.75 (003) 12,7 [0,50] FPT 1004) 1g.o l0"751 FPT POWER" POWER" GAS GAS _OOF CprB [NO OR SLE[P[R RAIL_ 1 44.428"4 [1"12 [1,75 3 .8 .25 41.3 [1.62 l *SELECT EITHER 19.0 [0.75] OR 31,8 [1.25] FOR POWER, DEPENDING WIRE SIZE. _39 3 1_.551 ON AO B_SEPkN _J _UPpORT j _121.8 (4 1813.9 [71 421 80] _GGTG [2628] S[CHONA-A IVIEW FOR COR_ISLE[?[R RAILI Fig. 5A -- Base Unit Dimensions -- COBRA TM Energy Recovery Unit -- 48/50HJ004-007 with 62AQ060,100 (cont) --228 6 19.00] REAR LEFT I _32 _ _c Fig. 5B -- Base Unit Dimensions -- COBRA TM Energy Recovery Unit _ 48/50HJ008-O14 with 62AQ200,300 5_NOLIE _ [t[CT_ICAL U_IT _11 E_J_CI_P,IC COOLING W[IGHT CO_NER WITH _EIGHT _k" GAS (OR_[R IE.AT WEIGHT -_= CORH[R _EIGHT ,_- COR_ER W[_G_I "D" _IT _(_G_T .5 ¸¸ C_ARA_TERISTI_S L_ Z081_O 3 _0 460 3 _0 1445 _G _T SK]d.E Ug_T _E_GHT [CT_kL ,(T[RIS_ICS _ONJDO_ */_2A0200 _0_/73_ 3 6O. 4_0 3 $0 1740 _¢8/_3_ 3 _0, aso _ 6O 12_ ZONE L_ KG L_ 300 1t6 13_ ELECTRIC L_ I_t 4_ KG LB _G 19_ _7_ 17_ IN 56 MM 12 1_71 COCLJM_ CO_H£R _[IGHI _" L_ 2_? i_ T _56 ili _75 12s CO_HEH W[IG_T L_ [ "B" CO_E_ IIG_I L_ ]_ 13_ _BZ _d 14_ 40_ _[IGHT "C" COffN[R W[I_HT =_" UNIT H[I_HT L_ KG iN 17_ 339 154 _ 1_4 _50 15t 50 4Z -_- MM 584 _B_ ] 12 _OTO IZT_ 129 aOT[_: I 2_ 5 _IH[H_IOHS _ IN CEN T[_ HJ MrNfHI]H [ O_ B[T_[[N UNFT I_ INCH(S _[H b BOTTOM OF _H 90TTOH Or IHCH($ (LEAR_NC[ r# _L(_kHC[ a II _ _R[ I_CH[S _R_WT_ [L_kL ¢OD(_ TO [OMBBSTIB[( BASE RAIL TH£ OTH[R _ OR JB_ISpI_TIOH M_ FLU[ SI_f kHO (OMB_S11BL[ _RFk_[_ U$IN_ ACCESTORY FL_[ blSCHkR6[ 10 $_r_C[$ COH_U$1_BL[ IHE S_[ ew_[H HOT _B_[kC[_ G(TIIN6 TH[ PR[_IL_ 4_ I_HfS USlHG _H(H BOTTOM POWER CHART 3_]ESE HOLES REQUIRED FOR USE WITH ACCESSORY PAOKAG ES CRBTMPWRO01A01, 3AOl 12.7 [0.501, 19.0 [0.75] OR CRBTMPWRO02A01.4AO1 12.7 [0.50I, 31.8 [1.25] NOI THREADED CONDUIT SIZE 6R[AT(R OPTIORkL 12.7 [0.50 12.710.50 t 19.0 0.75 OPERAIroN WIRE SIZE REQUIRED HOLE SIZES (MAX.) ACCESSORY 24V POWER* 22.2 0.88 22,2f0.88 t 28,4 1.12 31A1 o] POWER" I ,,,11751 oo,oofo,sF,TI 1'3 °2 003 12.7 0.50]FPT kO ALT[_HAI[ MI_]M_M _OH_[_Skl[ CLEXR_C[ _RAIH ILO_XL II USEB COPES OR JUelS_I_TIOH M_ p_E_IL_: GAS 3t.811251 11 'S ELECT EITHER 1g,010.751 OR 31.8 [1.251 FOR POWER, DEPENDING ON WIRE SIZE. SpRFA_IS b FILTER ACCESS SI_Er SUppLy AfR INTAKE. UHH lOP _ ]H_H[_ 6 _ITH TH[ [X_EPTIO_ 30 36 1_ INCHES ?l_T OF TH_ _L[kRAHC[ FOR IH[ _ONO[HSER COIL 0 / [4 (85Jtl _808 s_c,_N A-A OH B BkS[ BA_L THE V[nlICkL IH[ BOTIOMOF C[NT[R TH[ OF Ok$[ 001 IHCH[S _RAVITX _S _ _ i4S?] _P FROM rVI[W SCkL[ 3:_ fO_ CU_B/_L[[PER 80] $ 131 84] R_IL_ RAIL Fig. 5B -- Base Unit Dimensions -- COBRA _ Energy Recovery Unit -- 48/50HJ008-014 with 62AQ200,300 (cont) 55] /t CAUTION NOTnCETO RDGGER$: ALL PANELMUSTBE IN PLACEWHIENRBOI_ HOOK RiGGiNG SHACKLES THROUGH HOLES IN BASE RAIL. AS SHOWN iN DETAIL "k" HOLES IN BASE RAILS ARE CENTERED AROUND THE UNIT CENTER OF GRAVITTr USE IK)ODER TOP SKID. WHEN RIGGING. TO PREVENT RIGGING STRAP._ FROH OAMAGING UNIT. 1914- _37 Imm) DETAIL A DUCT i)[]AIL k MAX WEIGHT A B C 4BHJO04 wi62AQ060 Ib 890 kg 404 in. 95.6 mm 2428.20 in. 57.38 mm 1457.30 in. 33.35 mm 847 48HJ004 wi62AQ1 CO 905 411 95.6 2428.20 57.38 1457.30 33.35 847 48HJ005 w/62AO060 48HJOCO wi62AQ1 CO 900 915 409 415 95.6 95.6 2428,20 2428.20 57.38 57.38 1457.30 1457.30 33.35 33.35 847 847 48H J OCOwRI2AQ060 48HJ006 wI62AQlO0 920 935 418 425 95.6 95.6 2428.20 2428.20 57.38 57.38 1457.30 1457.30 33.35 33.35 847 847 48HJ007 wi62AQ060 48HJCO7 w/62AQlO0 995 1010 452 459 95.6 95.6 2428.20 2428.20 57.38 57.38 1457.30 1457.30 42.12 42.12 1070 1070 50H3004 wi62AQ060 50HJO04 w/62AQ1 CO 795 810 361 368 95,6 95.6 2428.20 2428.20 57.38 57.38 1457.30 1457.30 33.35 33.35 847 847 50HJOCO w/62AQCO0 COHJCO5W/62A01 CO 805 820 365 372 95.6 95.6 2428.20 2428.20 57.38 57.38 1457.30 1457.30 33.35 33.35 847 847 50HJO06 W/62AO060 825 375 95.6 2428.20 57.38 1457.30 33.35 847 50HJO06 wi62AQlO0 50HJCO7 wi62AO060 840 880 381 400 95.6 95.6 2428.20 2428.20 57.38 57.38 1457.30 1457.30 33.35 42.12 847 1070 50H JO07 wi62AQ1 CO 895 407 95.6 2428.20 57.38 1457.30 42.12 1070 Fig. 6A -- Rigging Label -- COBRA TM Energy Recovery Unit -- Sizes 48/50HJ004-007 this reason, the bottom drain on the rooftop unit CANNOT be used for a condensate drain. The 3/_-in.drain connection on the energy recovery section is located near the bottom left of the exhaust air section. See Fig. 5A and 513. The Energy$Recycler section must have a field-fabricated, external, P-Irap installed for condensate drainage. Trap must be at least 4 in. deep to protect against freeze-up. If the drain line is installed downstream liom the external trap, pitch the line away fi'om the unit at 1 in. per 10-fl of rim. Do not use a pipe smaller than the connection Step 5 -- Install Flue Hood (48HJ Rooftop Sections Only) -- Refer to the 48HJ installation inslmctioas for information on installing the flue hood. Step 6 -- Install Gas Piping (48HJ Rooftop Sections Only) -- The gas supply for gas heat units (48HJ) can be ran through the curb or through the bottom of the unit. See Fig. 7 and 8. When installing the gas supply through the curb, the gas piping will exit out through the side of the roof curb and a hole in the base rail. The accessory thru-the-curb service connections (part numbers CRBTMPWR001A01 and CRBTMPWR002A01) are required. See Fig. 9. A fieldsupplied regulator is installed outside the unit and the piping is connected to the unit gas valve. When installing gas supply through the bottom of the unit, the gas piping is routed through a knockout in the unit basepan and then connected to the unit gas valve. The accessory thin-the-bottom service connections (part numbers CRBTMPWR003A01 and CRBTMPWR004A01) are require& See Fig. 10 and 11. Refer to the 48HJ installation instructions for more information on installing the gas piping. Step 8 -- Make Electrical Connections Unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possthility of personal injury if an elcclrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when installed in accordance with NEC (National Electrical Code), ANSI/NFPA, latest edition, and local electrical codes. Do not use gas piping as an electrical ground Failure to follow this warning could result m the installer being liable for personal injury of others. Step 7 -- Install External Trap For Condensate Drain -- The condensate from the rooftop unit along with condensate from the upper coil of the 62AQ Energy$Recycler TM section is internally piped to the condensate pan in the lower section of the 62AQ Energy$Recyeler section. See Fig. 12. For FIELD POWER SUPPLY -- All units except 208/230-v units are factory-wired for the voltage shown on the nameplate. I1 /!k,CAUTION- NOTICE TO RIGGERS: N.L P_EL MUST EE IN PLN:E _EM RIOOIN6 HOOK RIGGIMG SHACKLES THROUGH HOLES IN BASE RAIL, AS SHOWN IN DETAIL "A" HOLES iN BASE RAILS ARE CENTERED AROUND THE UNiT CENTER OF GRAVITY. US[ IIOOD[N TOP SKID. WHEN RIGGING, TO PREVENT RIGGING STRAPS FROM DAMAGING UNIT. DETAIL A k MAX WEIGHT A B C 48HJ008 w/62AQ200 Ib 1310 kg 595 in. 77,42 mm 1966.5 in. 66.50 mm 1689.10 in. 42.12 mm 1070 48HJOOB wi62AQ300 48HJ009 wi62AQ200 1355 1400 616 636 77.42 77.42 1966,6 1966.5 66,50 66.50 1689.10 1689.10 42.12 42.12 1076 1070 48H J009 wi62AQ300 1445 657 77,42 1966.5 66,50 1689.10 42,12 1070 48HJ012 wi62AQ200 48HJOl 2 wi62AQ300 1400 1445 636 657 77.42 77.42 1966.5 1966.5 66.50 66.50 1689.10 1689.10 60.12 50.12 1273 1273 ¢HHJOl 4 wi62AQ200 48HJ014 w/62AQ3OO 1440 1485 655 675 77.42 77.42 1966.5 1966.5 66,60 66.60 1589.10 1689.10 50.12 60.12 1273 1273 50HJ608 w/62AQ200 50HJD08 w/62AQ300 1240 1285 564 584 77,42 77.42 1966.5 1966.5 66.50 66.50 1689.10 1689.10 42.12 42.12 1070 1070 50HJ009 wi62AQ200 5OHJO09 wi62AQ300 1325 1370 602 623 77.42 77.42 1966.5 1966.5 66.50 66.50 1689.10 1689.10 50.12 50.12 1273 1273 50HJ012 wi62AQ200 1326 602 77,42 1966.5 66,50 1689.10 50.12 1273 50H J012 wi62AQ300 50HJ014 w/62AQ200 50HJ014 wi62AQ300 1370 1365 1410 623 620 641 77.42 77,42 77.42 1966.5 1966.5 1966.5 66,56 66.50 66.50 1689.16 1689.10 1689,10 50,12 50,12 50.12 1273 1273 1273 Fig. 6B -- Rigging Label -- COBRA TM Energy Recovery Unit -- Sizes 48/50HJ008-014 GAS VALVE CONNECTION GAS VALVE CONNECTION GAS GAS (FIELD SUPPUED) FIELD _UPPLIED) SHUTOFF (FIELD SUPPLIED) MANUAL SHUTOFF (FIELD SUPPUED) GAS PIPING PiPiNG Fig, 8 --Thru-the-Bottom Fig. 7 -- Thru-the-Curb Gas Connections ]2 Gas Connections When installing units, provide a disconnect per the NEC. All field wiring must comply with NEC and local requirements. Install field wiring as follows: 1. Install conduit through side panel openings. Install conduit between disconnect and control box. 2. Install power lines to terminal connections as shown in Fig. 13-15. GAS SERVICE PLATE Voltage to compressor terminals during operation must be within voltage range indicated on unit nameplate (see Tables IA-1H). On 3-phase units, voltages between phases must be balanced within 2% and the current within 10%. Use the formula shown in the legend for Tables 1A-1H, Note 2 to determine the percent of voltage imbalance. Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components. Such operation would invalidate any applicable Cartier warranty. FACTORY-SUPPLIED NON-FUSED DISCONNECT The factory-supplied disconnect is capable of handling disconnect amps up to 80 A for a COBRA energy recovery unit. For disconnect amps greater than 80 A, a field-supplied disconnect is required. Fig. 9 -- Thru-the-Curb Gas Connection (Accessory) FIELD-CONTROLWlRING There are three required inputs to properly control COBRA TM units: temperature, humidity and an occupied/unoccupied schedule. The four recommended control combinations are: • • EMBOSSMENT BRASS ThermidistatrM and electro_mechanical controls (Fig. 16) digital thermostat, humidistat and electro-mechanical controis (Fig. 17) • humidistat, space temperature sensor and PremierLink TM controls (Fig. 18) • Thermidistat and PremierLink controls (Fig. 19) The most widely used combinations are the light commercial Thermidistat or PremierLink with thermostat and humidistat. SUPPORT BRACKET FITTING Fig, 10 -- Internal Gas Line Piping with Thru-theBottom Connection (3 to 6 Ton Shown) If the unit is equipped with the Humidi-MiZer TM or MoistureMi$er TM option, these systems also require a humidity input. The Energy$Recycler wiring accepts the sensed space humidity input and sends the appropriate signal to the rooftop unit. See Fig. 14-17. NOTE: The humidity sensor device used with a COBRA or field-installed 62AQ unit with or without a Humidi-MiZer or MoistureMi$er dehumidification option must be a contact closure type device such as a humidistat or a light commercial Thermidistat device. LOUVERED ,N, NOTE: For wire runs up to 50 It, use No. 18 AWG (American Wire Gage) insulated wire (35 C minimum). For wire runs of 50 to 75 ft, use No. 16 AWG insulated wire (35 C minimum). For runs that require more than 75 1l,use No. 14 AWG insulated wire (35 C minimum). All wire larger than No. 18 AWG cannot be directly connected to the thermostat and will require a junction box and splice at the thermostat. PANEL Fig, 11 -- External Bottom Connection bMUI THERM1DISTAT DEVICEThe light commercial Thermidistat device is a 7-day programmable, wall-mounted, low voltage field-installed control. It combines temperature and humidity control in a single unit and provides separate set points for heating and cooling. The control adds a dehumidification control function with separate set points for up to 2 occupied and unoccupied periods per day. Ifa Thermidistat device is used, install the Therraidistat assembly accessory according to installation instructions included with the accessory. Place the Thermidistat assembly on a solid wall in the conditioned space to sense average temperature in accordance with Thermidistat installation instruction on page 43. Connect Thermidistat wires to terminal board. Route Thermidistat cable or equivalent single leads of colored wire fi'om subbase terminals through connector on unit to lowvoltage connections (shown in Fig. 16). Thermidistat control wiring is routed to both the rooftop unit control box and the 62AQ Energy$Reeycler control box. UPP Gas Piping with Thru-the(3 to 6 Ton Models Shown) lf the 208/230-v unit is to be connected to a 208-v power supply, the transfon'ner must be rewired by moving the black wire with the t/4-in, female space connector from the 230-volt connection and moving to the 200-volt I/4-in. male terminal on the primary side of the transformer: Refer to unit label diagram for additional information. Pigtails are provided for field wire connections. Use factorysupplied splices or UL (Underwriters Laboratories) approved copper/aluminum connector. 13 PREM1ERLINK TM CONTROLLER -- The PremierLink digihal controller is a Direct Digital Control (DDC) box that mounts in the motIop unit under the main unit control box. It is designed to be connected to the Carrier Comfort Network® (CCN) system, where all the input and output points and control screens can be monitored for servicing and troubleshooting purposes. However, the PremierLink controller can also be connected and operated via thermostat. For details and additional information, refer to the Retrofit PremierLink Installation Instructions and Application Data. The PremierLink controller is available factory-installed or as a field retrofit accessory. The PremierLink controller is designed to allow users the access and ability to change factory defined settings, thus expanding the function of the standard rooftop unit control. However, the PremierLink controller does not have an incorporated visual interface. It requires a CCN accessory such as a Navigator TM device, System PilotTM unit or personal computer equipped with Carrier's proprietary ComfortWORKS® or ServiceTool software. 20 mA humidity signal from the humidity sensor. The universal controller provides an output relay contact that is connected to the HM terminal in the Energy$Recycler section's cuntml box. The humidity sensor output does not connect directly to the COBRA unit. The universal controller is used to configure the humidity sensor's set point; when the sensed humidity level is reached, the controller sends a signal to the HM terminal. The universal controller is also connected to the CCN bus wiring, therefore the humidity set point and sensed humidity value is displayed on the network. One universal controller can be used for up to eight (8) different COBRA units. The PremierLink controller has two modes of sensor input: Temperature mode or Sensor mode. In Temperature mode, the PremierLink controller accepts input from a Carrier approved space thermostat. Input connections for this mode use terminal strip TB3 as shown in Fig. 21-23. Terminal strip TB3 connects to the J4 contacts on the PremierLink module. When the PremierLink controller is factory-installed, it is completely wired, except for the field-installed sensors. Currently, the only sensor that is included from the factory is the supply air temperature sensor. The following field-installed sensors are required for PremierLink controller operation: If a PremierLink controller is used, a Thermidistat device does not have to be used; a harnidistat and separate room air sensor can also be used. Two extra terminal blocks (TB2 and TB3) are provided in the control box for all units with PremierLink controls. No wires should be directly connected to the PremierLink control. Wire sensors to "1332or TB3. Humidistat is wired to TB 1 and the Energy$Recycler section. See Fig. 17. • • Pass the control wires through the hole provided in the comer post; then feed wires through the raceway build into the comer post to the 24-v barrier located on.the left side of the control box. See Fig. 20A and 20B. The raceway provides the UL required clearance between high voltage and low voltage wiring. The PremierLink controller does not support humidity control. A separate field-supplied humidity device that supports contact closure must be used. However, remote humidity sensing and control on a CCN system is possible using a PremierLink controller, a 3V rM universal controller and a 3V compatible humidity sensor. In this configuration, the universal controller provides 24 vdc power to the humidity sensor and accepts a 4 to CONDENSATE DRAIN FROM ROOFTOP SECTION • • • space temperature sensor in sensor mode a space temperature sensor (SPT) is required, or for thermostat mode a thermostat is required, for all applications. outdoor-air temperature sensor (OAT) -- required for all applications. supply-air temperature sensor (SAT) required for all applications (included when PremierLink controller is factory-installed). indoor-air quality sensor (IAQ) required for demand control ventilation. outdoor-air quality sensor (OAQ) -- required for demand control ventilation. HEAT ANTICIPATOR SETTINGS -- Set heat anticipator settings at 0.14 amp for the first stage and 0.14 amp for secondstage heating, when available. CONDENSATE DRAIN FROM ENERGY RECOVERY SUPPLY COIL ENERGY RECOVERY COIL EXHAUST 62A0 ENERGY$RECYCLER SECTION DRAIN PAN NOTE: Ensure condensate pan from rooftop section is properly sloped in order for water to flow to the 62AQ Energy$Recycler TM section drain pan. DRAIN OUTLET FROM UNIT Fig. 12- Condensate Drain Location 14 TO C0Mp L <_]--YEL--'_:_°LU-- _,,L---e, 1 Ic FIELD FIELD PO=WI_RSUPPLY POWER SUPPLY .'-oTs_o'_-1 I l_R L ,'_.N_C ._, IEC 208/230-3-60 460-3-60 (SIZE 48/50HJ007 208/230-1-60 Z_C_BLU [ [ l® _ ONLY) TO TB2 [ [ I FIELD POWER SUPPLY J-I--L r DISCONNECT _ L ._ER_EO 575-3-60 (SIZE 48/50HJ007 ONLY) 206/230-3-60 575-3-60, 460-3-60 (SIZES 48/50HJ004-006) __52 TOCC_APS LK- ® BLK_ --mud_ ® ®j ® @ I L DISCONNECT PER NEO I I I I FIELDPOWERSUpPLy I__L_.L_ r'-- t_ TO COMps I I I I I RELD POWERSUppLy ® _ I I I YEL_ J-- _._-L__ '--_ I r I I I 208/230-3-60 AND 460-3-60 (SIZES 48/50HJ008-014) DISCONNECT pERNEC ] I 575-3-60 (SIZES 48/50HJ006-014) LEGEND C -- Contactor COMP -- Compressor IFC -- Indoor-Fan Contactor NEC -- National Electrical Code TB -- Terminal Block Fig. 13 -- Power Wiring Connections 15 ,=] __] OPTIONAL PREMIERLINK TM TERMINAL BLOCK FACTORY DISCONNECT POWER WIRING Fig. 14 -- Field Wiring Connections (Terminal Blocks in Rooftop Unit Section) O TERMINAL _ / BLOCK O Fig. 15 -- Field Wiring Connections (Terminal Block in Energy Recovery Section) 16 - INSTALLED BASE UNIT CONNECTION BOARD CONNECTION BOARD /° r SIAl UNIT "\\ ROOFTOP SECTION CONTROL BOX --ENERGY$RECYCLER TM CONTROL BOX ................................. 1 S THERMOSTATI CONNECTIONI BOARD I (N _LIGHT COMMERCIAL THERMIDISTAT DEVICE Fig. 16 -- Control Wiring with Thermidistat TM 17 Device and Electro-Mechanical Controls I I I I I I I BASE UNIT CONNECTION BOARD I CONNECTION I BOARD I I I IN' I I I I I I I . f..L I i I I I i I i I i I i I i I i I i I i I i I i I i I I I i I i I I I I I I I I I i I I J. ---- / ROOFTOP SECTION CONTROL BOX --i I • STAT UN_ ENERGYSREGYCLER '_ CONTROL BOX r ....................... I i I I I i I I I I I i I I I i i I I i I I I i I I I I I I I I RED I I I I I I -I T I t I I I I I I I I l I I t I i I I i I l I I _ -- T RUMIDISTAT I I I I t ¸ - GRA 0_ -r -i _ -i -- OPN2 Y1_2 i Y_2 - C DO NOT USE . -T--I- _R _ OPEN HOLE. FOR WIRES MOUNTING HOLES Fig. 17 -- Control Wiring with Digital Thermostat, Humidistat and Electro-Mechanical Controls 18 I I TB2 I BLU = - TB1 L _ m i° _1 r _TA] _........g_2--_ UNIT ROOFTOP SECTION CONTROL BOX m ENERGY_ECYC_R TM CONTROL BOX ROOFTOP UNIT SECTION HUMIDISTAT f', CCN COM \\ S_N SET BLK (T56) SENSOR WIRING t - JUMPER _TERMINALS AS SHOWN /J9 SPACE TEMPERATURE (33ZCT56SPT) SENSOR Fig. 18 -- Control Wiring with Humidistat, Space Temperature Sensor, and PremierLink TM Controls 19 TBI .... I II II II II II Ii ROOFTOP SECTION CONTROL BOX m ENERGY$REGYCLERTM CONTROL BOX I I / THERMOSTAT CONNECTION "_ I I BOARD* @ @ I ---.... I I W LIGHT COMMERICAL THERMIDISTAT DEVICE NOTE:Thermidistatconnectionterminalarrangementfor schematicpurposesonly. Fig. 19 -- Control Wiring with Thermidistat 2O TM and PremierLink TM Controls N RACEWAY LOW VOLTAGE CONNECTIONS INTEGRATED GAS UNIT CONTROLLER (IGC) FIELD-SUPPLIED DISCONNECT (I INTERNAL DISCONNECT (80 AMP MAX) CONTROL (OPTIONAL) CONDU WATERTIGHT CONNECTIONS (FIELD-SUPPLIED) _ POWER WIRING Fig. 20A -- Power Wiring Routing with Thru-the-Bottom RACEWAY LOW VOLTAGE Accessory (Gas Unit Shown) INTEGRATED GAS UNIT CONTROLLER (IGC) FIELD-SUPPLIED DISCONNECT (i OPTIONAL IINTERNAL DISCONNECT (80 AMP MAX) CONTROL (OPTIONAL) ROOF ROOF CURB I W,°,RG Fig. 2OB -- Power Wiring Routing from Outside of Unit (Gas Unit Shown) 2! TS_T hJ J2 o ,r/ I'":;" J8 :1":,'1 NOTE:Removeall unusedred wiresfrom J4 connectorto prevent24 vac shortingothercomponentsor ground. Inputs on J4 are 24 vac; red leads are voltage source. Fig. 21 -- PremierLink TM Controller Sensor Wiring -With Programmable or Non-Programmable Thermostat i lU PremierLink | L_ i uu ii i _ 'j 0 NOTE: Removeredwirefrom J4-9 to prevent24 vac shorting out othercomponentsor ground. Fig. 22 -- PremierUnk TM Field-Installed Controller Sensor Mode Contacts _' i TERMINAL / BLOCK iO Fig. 23 -- Field Wiring Connections (Terminal Block in Energy Recovery Section) 24 Table 1A -- Electrical Data (COBRA TM Energy Recovery 48HJ004-007 Units with 62AQ060) UNIT SIZE NOMINAL V-PH-Hz 206/230-1-60 IFM TYPE STD STD 208/230-3-60 48HJ004 HIGH STD 460-3-60 HIGH 208/230-1-60 STD STD 208/230-3-60 48HJ005 HIGH STD 460-3-60 HiGH 208/230-1-60 STD STD 206/230-3-60 48HJ006 HIGH STD 460-3-60 HIGH STD 208/230-3-60 HIGH 48HJ007 STD 460-3-60 HIGH CONV OUTLET 62AQ FLA DISCONNECT SIZE MOCPt 40/40 FLA LRA NO 9.2 35/35 135/135 9.2 40,6/40.8 45/45 41/41 140/140 NO 9.2 27,7/27.7 35/35 29/29 124/124 YES 9,2 33,7/33,7 40/40 34/34 129/129 NO 9,2 28,6/28.6 35/35 30/30 154/154 YES 9,2 34.6/34.6 40/40 35/35 158/158 NO 9.2 13.6 15 14 63 YES 9.2 16.3 2O 17 65 NO 9.2 14,0 20 15 77 YES 9.2 16,7 20 17 NO 9.2 44.4/44.4 60/60 44/44 173/173 YES 9.2 50,4/50.4 60/60 50/50 175/178 NO 9,2 31.7/31.7 40/40 33/33 140/140 YES 9.2 37,7/37.7 40/40 35/38 145/145 NO 9,2 32.6/32.6 45/40 34/34 170/170 YES 9,2 38.6/38.6 45/45 39/39 174/174 NO 9.2 15,2 20 16 71 YES 9.2 17,9 20 10 73 NO 9.2 15.6 20 16 85 YES 9.2 16.3 20 19 NO 9.2 53.3/53,3 70/70 53/53 240/240 YES 9.2 59.3/59.3 70/70 59/59 244/244 NO 9.2 38.1/38.1 45/45 39/39 202/202 YES 9.2 44.1/44.1 50/50 44/44 207/207 NO 9.2 39.5/39.8 45/45 41/41 221/221 YES 9,2 45.6/45.8 50/50 46/46 226/226 NO 9,2 19.3 25 20 101 YES 9.2 22.0 25 22 104 NO 9.2 20.1 25 20 111 YES 9,2 22.9 25 23 NO 9.2 42.0/42,0 50/50 42/42 234/234 YES 9,2 48,0/48,0 60/60 46/48 239/239 NO 9.2 43.7/43,7 50/50 44/44 255/253 YES 9.2 49.7/49,7 60/60 50/50 256/258 NO 9.2 19.8 25 20 114 YES 9,2 22.5 25 23 116 NO 9.2 20.6 25 21 124 YES 9.2 23.3 30 23 126 80 87 113 Example: Supply voltage is 460-3-60. A s c AB- 452 v Full Load Amps Heating, Air Conditioning and Refrigeration indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories AC = 455 v Average Voltage = 452 + 464 + 455 BC--464 v 3 1371 3 - 457 *The values listed in this table do not include power exhaust. See Power Exhaust table for requirements. tFuse or HACR breaker. Determine maximum deviationfrom average voltage. (AB) 457 - 452 = 5 v BC 464-457_7v IACI 457-455 = 2 v Maximum deviation is 7 v. NOTES: 1. In compliance with NEC requirements for multimctor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of voltage imbalance. =100x SUPPLY* YES LEGEND FLA -HACR -IFM -LRA -MCA -MOGP-NEC -UL -- POWER MCA 34,8/34.8 Determine percent of voltage imbalance. 7 % Voltage imbalance _ 100 x 45_ = 1,53% max voltage deviation from average voltage average voltage ThiSmaximumamOUntallowa_leOf hase2%.imbalance is satisfactory 0( us as it is below the l 2%, IMPORTANT: If the supply voltage phase imbalance is more than I contact your local e_ectricuhl_ company immediately. 25 Table 1B -- Electrical Data (COBRA TM Energy Recovery 50HJ004-007 Units with 62AQ060) UNIT SIZE NOMINAL V-PH-Hz IFM TYPE CONV OUTLET 62AQ FLA HEATER MODEL NO. CRHEATER--AOO ELECTRIC Actual kWt HEAT POWER SUPPLY* DISCONNEUTSBE FLA MCA MOCP*' FLA LRA 001 002 003 004 902+002 /-3.3/ 4.0 4.9/ 5.8 6.5/ 8.0 7,9/ 9,6 9,8/1 t ,6 --/-15.9/18.3 23.5/27.1 31.4/36.3 37.9/43,1 46.9/54.2 34/8/34.8 95.7/38.8 45.2/49.7 55.1/61.2 63.2/70.5 74.5/836 40/40 40/45 69/50 60/70 70/80 80/80 35/35 35/37 49/47 52/58 60/67 70/79 135 135 135 135 135 135 001 3.3/ 4.0 15.9/18.3 002 003 004 002+009 4.9/ 5.8 65/ 80 7.9/ 9.6 9.8/11.6 23.5/27.1 31.4/38.3 37,9/43.1 46.9/54.2 408/408 40.8/43.0 50.0/83.9 599/65/4 88.0/747 79,3/87,8 45/45 45/50 60/60 60/70 70/80 89/90 41/41 41/42 49/52 58/63 65/71 76/83 140 140 140 140 140 140 001 002 003 004 005 3.3/ 4.0 4.9/ 5.8 6 5/ 8,0 7 9/ 96 12.0/14.7 15.6/18.3 23.5/27.1 31 4/36,3 37.9/43 1 33.4/38.5 27.7/277 27,7/29,1 32,8/35,4 385/42.0 432/474 575/64.0 35/55 35/35 40/40 45/45 45/50 60/70 29/29 29/29 32/34 3•/40 41/45 55/60 124 124 124 124 124 124 001 002 003 004 005 __ 001 --/-3.3/ 4.0 49/ 5.8 6.5/ 8.0 •.9/ 9.6 12.0114.7 __/__ 3.3/ 4.0 --/-15.9/18.3 23.5/271 31.4/36.3 37.3/43.1 33.4/38.5 __/__ 15.9/18.3 33.•/33.• 337/337 37.6/396 43.3/46.2 48.0/51.6 62.3/66.2 40135 40/40 45/45 50/50 50/60 70/70 34/84 34/34 37/39 43/45 47/50 60/65 129 129 129 129 129 129 002 003 004 005 4.9/ 5.8 65/ 8,0 79/ 96 12.0/14.7 23.5/97.1 314/363 379/431 334/385 28.6/286 28.6/30.0 33.7/36.3 39 4/42.9 44.1/48.3 584/64.9 35/35 35/35 40/49 45/45 50/50 60/70 30/30 30/30 33/35 35/41 49/46 55/62 154 154 154 154 164 154 40/40 40/40 45/45 59/50 60/60 70/70 35/85 35/35 35/40 44/46 48/51 61/66 158 158 158 158 158 158 1 NO 203/230-1-60 9.2 STD YES NO 9.2 9.2 STD YES 9.2 NO 9.2 208/230-3-60 50H J004 HIGH YES 9.2 002 003 004 005 4.9/ 5+8 6,5/ 8.0 •.91 9.6 12.0/14.7 235/271 31,4/36,3 3•.9/43.1 33.4/38.5 34.6/34.6 34.6/34.6 38.5/40,5 44.2/47.1 49.9/52.5 639/69.1 NO 9,2 007 008 009 8.1 10.6 12.9 13.8 16.8 27.• 136 167 20.9 25.0 98.7 20 20 25 25 30 14 14 15 24 27 63 63 63 63 63 YES 9.2 007 008 009 8.1 106 129 13.8 168 277 16.3 18.8 23.0 271 308 20 25 25 30 35 20 20 20 29 32 67 68 68 68 68 NO 9.2 007 008 009 6.1 10.6 12.9 13.8 16.8 27.7 140 171 21.3 25.4 29.1 20 20 25 30 30 15 15 15 24 28 77 77 77 77 77 YES 8.2 007 008 009 8.1 10.6 12.9 13.8 168 27.7 16,7 19.2 23.4 27.5 31.9 20 25 25 30 35 20 20 20 29 32 82 62 82 82 82 001 003 009+002 003+003 004+004 39/ 40 6.5/ 80 9.8/11.6 13.1/16.0 16.0/19.3 15.9/t 8.3 31.4/36.3 46.9/54.2 628/79.5 75.9/87.5 444/ 44+4 44.4/ 44.4 55.1/ 61.2 745/ 83 6 94+4/106,5 110.6/125,2 60/ 60 69/ 60 60/ 70 89/ 90 1001110 125/150 44/ 44 44/ 44 52/ 58 70/ 79 881100 109/117 173 179 173 173 173 173 001 STD 460-3-60 3.3/ o_ HIGH 208/330-1-60 NO 92 YES 9.2 NO 9.2 YES 9,2 NO 9.2 YES 9.2 NO 9.2 STD 55 50H3005 202/230-3-60 HIGH STD YES 82 72 3.3/ 4.0 15.9/18.3 6 51 80 9 8/11 6 13.1/16.0 16.0/19.3 31.4/36.3 46.9/542 62.8/79.5 75.8/87.5 50.4/ 50.4 504/ 50,4 59.9/ 65.4 793/ 87.8 99.2/110.7 115.4/129.4 60/ 60 60/ 60 69/ 70 89/ 90 100/125 125/150 50/ 50 50/ 50 58/ 63 76/ 83 94/104 109/122 178 178 178 178 178 178 002 003 005 004+004 4,9/ 5/8 6,5/ 8,0 12/.014.7 16.0/19 3 13,6/15,6 18,1/20,9 33.4/38.5 43.8/50.5 31,7/31,7 32,8/35,4 38.5/42.0 57,5/64,0 706/79.0 40/40 40/40 49/45 60/70 80/80 33/33 33/34 37/40 55/60 67/74 140 140 140 140 149 002 003 005 064+004 49/ 58 69/ 8+0 12,0/14,7 16,9/19,3 13 6/15.6 181/209 33,4/38,5 43,8/80,5 37,7/37,7 37.7/39.6 43.3/46.2 62,3/68.2 75,4/83,2 40/40 45/45 50/50 70/70 80/30 38/38 38/39 43/45 60/65 72/79 145 145 145 145 145 002 003 005 004+004 49/ 5,8 6.9/ 8.0 12.0/14.7 16.0/19.3 13,6/15,6 181/209 33.4/36.5 43.8/50.5 32.6/32.6 33.7/36.3 39.4/429 58.4/84.9 71.5/79.9 40/40 40/40 45/45 60/70 80/80 34/34 3_35 38/41 59/62 68/75 170 170 170 170 170 002 003 905 004+004 4.9/ 58 6.9/ 8.0 12.0/14.7 16.0/19,3 13.6/15 6 18.1/20.9 334/88+5 43 8/50 5 38.6/386 386/405 44,2/471 63+2/69.1 76+9/84 t 45/45 49/45 50/50 70/70 80/90 39/39 39/40 44/46 6_/66 73/80 174 174 174 174 174 138 16,8 27.7 15.2 16.7 250 28.7 42.3 20 20 25 30 45 16 16 18 27 40 70 71 71 71 71 13.8 16.8 27.7 17.9 18.8 27.1 30.8 444 20 25 30 35 45 21 21 21 32 44 75 75 75 75 75 oo6 460-3-60 15.9/18.3 003 002+009 003+003 004+004 001 STD 4.0 72 008 009 008+008 13.8 168 27 • 008 009 008+008 13.8 16.8 27.7 26 T_ Table 1B -- Electrical Data (COBRA TM Energy Recovery 50HJ004-007 Units with 62AQ060) (cont) UNIT SIZE NOMINAL V-PH-Hz IFM TYPE CONV OUTLET 6gAQ FLA HEATER MODEL NO. CRHEATER--AO0 o_ 5OHJOO5 (coQt) 460=3.60 (con1) NO 9.2 YES 9.2 HIGH 171 20 20 16 16 84 30 30 45 20 19 28 40 22 65 85 85 89 13.8 16.8 27.7 27.5 31.2 44.8 30 35 45 22 32 45 g0 90 90 _ 23.5/27.1 31.4/36.3 46 9/84.2 62.8/72.5 75,8/875 55.5/ 55.5 55.5/ 55.5 59.5/ 65.5 78.9/ 87.9 98.71110.8 1159/129.6 70/ 70 70/ 70 70/ 70 80/ 90 100/125 125/150 56/ 56 56/ 56 57/ 62 75/ 83 93/104 1081121 250 250 250 250 250 250 --/-23.5/27.1 31,4/36 3 46.5/54.2 62.6/72.5 75.8/87.5 61.5/ 61.5 61.5/ 61.5 643/ 697 83.7/ 92.1 103.5/115.0 119.8/133.8 70/ 70 70/ 70 70/ 70 90/100 110/125 1251150 61/ 61 61/ 61 621 67 80/ 88 68/109 113/126 255 255 255 255 255 255 T_ 192 2s 22 65 9o 9.2 4.9/ 5.8 6.5/ 8/8 9.7/11.6 13.0116.0 155/193 YES 92 002 003 002+002 003+003 004+004 4.9/ 5.8 6.6/ 8.0 8.7/11.6 13.0/16.0 15.6/19.3 002 4.9/ 5.8 _ 13.6/15.6 38.1/88.1 38.1/38.1 45/ 45/ 45 45 39/39 39/39 202 202 NO 9.2 004 005 004+004 004+005 7.9/ 9.6 120/14 7 15 5/19.3 19.3/24.3 21.9/25.3 334/38 5 438/86/5 55.2/83.8 44.1/48.3 58.4#64,9 71/8/79 9 85.6/96.4 50/ 50 60/ 70 86/ 80 90/100 42/46 56/82 68/75 81/91 202 202 202 202 002 4.9/ 5.8 / 13.6/15.6 44.1/ 44.1/ 50 50 44/44 44144 207 207 004 005 004+004 004+005 7.9/ 9.6 12.0/147 15.8/19.3 19.9/84.3 21.9/25.3 334/38.5 43.6/50,5 552/63.8 48.9/ 52.5 632/ 69.1 76.3/ 84.1 90.6/100/8 60/ 60 70/ 70 80/ g0 100/110 48/51 61/66 73/80 86/95 207 207 207 207 __ 002 004 005 004+004 004+005 --/-49/ 58 76/ 96 12,0/14.7 15.3/19.3 19,9/24.3 --/-13.6/15.6 21.9/25.3 33.4/86/5 43.8/50.5 55,2/638 39.8/89.8 39,9/39 8 459/501 60,3/66,7 73.3/81.7 876/98,3 49/ 45 45/ 45 56/ 60 70/ 70 80/ 90 g0/100 41/41 41/41 44148 58/63 70/77 83/93 221 221 221 221 221 221 50 50 46/46 46/46 226 226 50/53 63/68 75/82 88/97 226 226 226 226 STD 92 209/230-3-60 9,2 HIGH 002 YES 9.2 NO 9.2 STD 4.9/ 004 005 004+004 004+005 YES 9,2 5.8 7.9/ 9,6 123/14.7 158/19.3 19.9/24.3 I 44.1 44.1 50/ 50/ I 13.6/15.6 45.8/ 45.8/ 45.8 45.8 50/ 50/ 21 9/25 3 33.4/38.5 43.8/50.5 55.2/63.8 50.7/ 54.3 65.1/ 70.9 78.1/ 85.9 92.4/102.5 60/ 60 70/ 80 80/ 90 100/110 0_6 5-_ 7-_ 19.3 19.3 25 25 20 20 101 101 008 009 008+008 10.6 12.9 21.1 138 16.8 27.7 25.4 29,1 427 30 30 45 20 28 40 101 101 101 008+009 234 30 1 464 22.0 50 25 44 25 101 106 27.5 31.2 44.8 48.5 30 35 45 50 25 32 45 48 106 106 106 106 o_ _-_ 008 009 008+008 008+009 106 12.g 21.1 23.4 LEGEND --------- LRA 002 003 002+002 003+003 004+004 NO ELA HACR IFM LRA MCA MOCP HEC UL SIZE FLA 138 16.8 27.7 YES 460-3-60 DISCONNECT MOCP** 15.6 13.8 165 27.7 _2 SUPPLY" MCA 25.4 29.1 42.7 16.3 ;:2 13.8 168 27.7 POWER 008 009 008+008 STD 50HJ006 HEAT FLA 7_ 008 009 008+008 o_ NO 208/230-1-60 ELECTRIC Actual kWt 13,8 16,8 27,7 30,1 Example: Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rofor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Eleofdcal Code Underwriters' Laboratories A T_ B 220 25 85 108 Supply _oitage is 460-3-60. AB =452v C BC=464v Average Voltage = AC = 455v 452 + 464 + 455 3 1371 3 *The values listed in this table do not include power exhaust. See Power Exhaust table for requirements. tHeater capacity (kW) is based on heater voltage of 240v or 480v. If power distribution voltage to unit varies from rated, beater kW will vary accordingly. **Fuse er HACR breaker. = Determine AB) 457 BC) 464 AC 457 Maximum NOTED: 1. In compliance with NEC requirements for mugimotor and combination load equipment (refer 1o NEC Articles 430 and 440). the overcurTent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse er circuit breaker. 2. Unbofanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supp_ _ltage than 2%. Use the following formula to determine the percent _mbalance. = 100 x max voltage deviation from average a_erage voltage Determine 457 maximum deviation from average - 452 = 5 v 457 = 7 v -455 = 2 v deviation is 7v. VOltage. percent of '_oftage imbalance. 7 1CO x 4_ = 153% % Voltage Imbalance= is greater of voltage This amount of phase allowable 2%. imbalance is satisfactory as it is below the maximum I votia_e your local electric utilhy company immediately. IMPORTANT: If 1he supply voltage phase imbalance 0( )us 2? is more than 2%, contact I I Table 1B -- Electrical Data (COBRA TM Energy Recovery 50HJ004-007 Units with 62AQ060) (cent) UNIT SIZE NOMINAL V-PH-Hz IFM TYPE CONV OUTLET 62AQ FLA HEATER MODEL CRHEATER--A00 NO. o_ 6OHJEO6 (cant) 460-3-60 (cont) 9.2 008 009 008+008 008+009 10 6 12,9 21.1 23.4 YES 9.2 008 009 008+008 008+009 10.6 129 211 23.4 STD 7.2 20.1 25 SIZE FLA 20 LRA 110 20 111 30 30 45 50 25 20 29 41 44 26 111 111 111 111 115 13.8 16.8 27.7 30.1 28.3 32.0 45.6 49.3 30 35 50 50 26 33 46 49 116 116 116 116 58 --/-13.6/15.6 42.6/42.0 42.0/42.0 50/ 50 50/ 50 42/42 42/42 234 234 004 005 004+004 7.6/ 9.6 12.0/14.7 158/19,3 21.9/25.3 33.4/38.5 43,8/50,5 44 1/48.3 584/64.9 71,5/79,9 50/ 50 60/ 70 80/ 80 42/46 56/22 68/25 234 234 234 004+005 002 004 005 004+004 004+005 19,9/24,3 --/-4.9/ 5.8 7.9/ 9.6 12,0/14,7 158/19.3 19,9/243 55,2/63,8 --_ 13.6/15.6 21.9/25.3 33,4/38,5 43.9/50.5 55,2/63,8 85,8/96,4 48.6/ 49.0 48.0/ 46.0 48.9/ 52.8 632/ 69.1 76.3/ 841 90,6/100,6 90/100 60/ 60 60/ 60 60/ 60 70/ 70 80/ 90 100/110 81/91 48/48 48/49 48/51 61/66 73/80 86/25 234 239 239 239 239 939 239 002 --/-4,9/ 5.8 _ 13,6/156 43,7/437 43,7/43,7 50/ 50/ 50 59 44/44 44/44 853 253 004 005 004+004 004+005 7,0/ 9.6 12.6/147 15.8/19.3 19.9/243 21,9/253 33.4/38.5 43.6/505 552/63.8 45.9/50,1 60.3/66.7 73.3/81.7 87.6/98.3 50/ 60 76/ 70 86/ 90 90/100 44/48 58/63 70/77 83/93 253 253 253 253 _2 /-49/ 22.6 25 26 116 9.2 NO 9,2 002 --/-4.6/ 5.8 --/ 13.6/156 497/ 49.7/ 60 60 50/50 56/50 258 258 YES 9.2 004 005 004+004 004+005 7.9/ 9.6 12.0/14.7 15.8/19.3 19.9/24.3 21 9/25.3 33.4/38.5 43.8/50.5 55.2/83,8 50.7/ 54.3 65,1/ 709 781/ 859 92.4/102.5 19.8 60/ 60 70/ 80 80/ 90 100/110 25 50/53 63/68 75/82 88/97 20 258 258 258 258 114 NO 9.2 60B 009 008+008 008+009 10.6 12,9 21 1 23,4 13.8 16,8 27,7 30,7 25.4 29,1 49,7 46 4 30 30 45 50 20 28 40 44 114 114 114 114 5_ -72 22.5 22.5 25 25 26 26 119 119 10.6 12.9 91.1 23.4 13.8 168 277 307 27.5 312 44.8 48.5 30 35 45 50 26 32 45 48 119 119 11g 119 HIGH ;-_ STD 0_6 YES 9.2 NO 9.2 460-3-66 008 COg 008+008 008+009 HIGH YES 9.2 T/2 49.7 49.7 198 60/ 60/ 25 20 114 5.5 7-_ 20.6 206 25 25 21 21 123 124 008 009 CO8+008 106 129 21.1 13.8 16,8 27.7 26.9 29.9 43.5 30 30 45 21 99 41 124 124 124 008+009 23,4 30,7 006 _5 7.2 472 233 233 50 30 30 44 26 26 124 128 128 008 009 008+008 008+009 10.6 12.9 21.1 23.4 13.8 16.8 27.7 30.7 28.3 32.0 45.6 49.3 30 35 50 50 26 33 46 49 128 128 128 198 0_)6 LEGEND --------- DISCONNECT MOCP" 25 YES 50H J007 FLA HACR IFM LRA MCA MOCP NEC UL SUPPLY* MCA 20.1 13.8 16,8 27.7 30 1 _ 92 POWER FLA 26.2 299 43.5 47.2 22.8 HIGH NO 206/230-3-60 HEAT _5 NO -002 208/230-3-60 ELECTRIC Actual kWh" Example: Supply Full Load Amps Heating, Air Conditioning and RefTigeration Indoor (Evaporator) Fan Motor Lccksd Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters' Laboratories A B c ',_it age is 460-3-60. AB=452V BC=464V Average Voltage = AC = 455v 452 ÷ 464 + 455 3 1371 3 *The values listed in this table do not include powe_ exhaust. See Power Exhaust table for requirements, = tHeater capacity (kW) is based on heater voitalgle of 240v or 480v1 If power distribution voRage to unit varies from rated, heater kW will vary accordingly, **Fuse or HACR breaker Determine maximum deviation AS)457=452=Sv BC) 464 457=7v AD 457 - 458 = 2 v Maximum deviation is 7 v, NOTES: 1, in compliance with NED requirements for multimotor and combination load equipment refer to NED Articles 430 and 440 the overcurrent protective device for he un t she be use or HACR breaker, UL, Canada units may be ft_se or circuit breaker. 2. Unbalanced 3-phase SuppPJ Voltage Net_r operate a motor where a phase imbalance in supply w/rage is greater than 2%. Use the following formula to determine the percent of voitage imbalance. = 160 x max Voltage deviation from average average Voltage from average "_it age. percent o1vo8age imbalance, m Delermioe 457 % Voitage Imbalance= 100 x = 1,53% This amount of phase allowable 2%, imbalance is aatlafaetory as it is beiow the maximum 'mitage 1 your local electric utility company immedialely. IMPORTANT: If the supply voltage phas_ imbalance 28 is more than 2%, contact J I Table lC -- Electrical Data UNIT SIZE NOMINAL V-PH-Hz 208/230-1-60 (COBRA CONV OUTLET 62AQ FLA STD NO YES 15.1 15.1 STD NO YES HIGH STD 460-3-60 HIGH 208/230-1-80 STD STD 208/230-3-66 48HJO05 HIGH SIZE FLA LRA 40.7/40.7 45/45 42/42 161/161 46.7/46.7 50/50 48/48 166/166 15,1 15.1 33.6/33.6 40/40 36/36 150/150 39.6/39.6 45/45 41/41 155/155 NO 15.1 34.5/34.5 40/40 37/37 180/180 YES NO YES 15.1 15.1 15.1 40.5/40.5 45/45 42/42 184/104 NO YES NO 15.1 15.1 15.1 YES NO YES 16,5 20 18 78 19.2 20 20 78 16.9 20 18 90 19.6 25 20 93 50.3/50.3 60/60 51/51 199/199 15.1 56.3/56.3 70/70 57/57 204/204 15.1 15.1 37.6/37.6 45/45 39/39 166/166 43.6/43.6 50/50 45/45 171/171 NO YES NO 15.1 15.1 15.1 38.5/38.5 45/45 40/40 195/196 44.5/44.5 80/80 46/46 200/200 YES 84 15.1 20.9 25 22 86 NO YES 15.1 15.1 18.6 25 19 98 21.3 25 22 100 NO YES NO YES 15.1 15.1 15.1 15.1 59,2/59.2 70/70 60/60 266/266 65,2/65.2 80/80 65/65 270/270 44.0/44.0 50/50 46/46 226/228 50.0/80.0 60/60 51/51 233/233 NO YES 15.1 15.1 45.7/45.7 60/60 46/48 247/247 51.7/51.7 60/60 50/53 252/252 NO 15.1 22.2 25 23 114 YES NO YES 15.1 15.1 15.1 24,9 30 25 117 23.0 30 24 124 25.7 30 26 STD NO YES 15.1 15.1 47.9/47,9 60/60 49/49 260/260 53.9/53.9 60/60 55/55 265/265 HIGH NO YES 15.1 15.1 49.6/49.6 60/60 51/51 279/279 55.6/55.6 60/60 57/57 284/284 NO YES 15.1 15.1 22.8 30 23 127 25.5 30 26 129 NO YES 15.1 15.1 23.6 30 24 137 26.3 30 27 139 STD STD 208/230-3-60 HIGH STD 460-_60 HIGH 208/236-3-60 48HJ007 STD 460-3-60 HIGH LEGEND 126 Example: Supply voltage is 460-3-60. A s c AB = 452 v Full Load Amps Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories AC = 455 v _) BC _ 464 Voltage v Average = 452 + 464 + 455 3 1371 3- *The values listed in this table do not include power exhaust. See Power Exhaust table for requirements. _Fuse or HACR breaker. = 457 Determine maximum deviationfrom average voltage. (AB) 457 - 452 = 5 v BC) 464 - 457 = 7 v AC) 457 - 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance. 7 % Voltage Imbalance = 100 x 457 NOTES: 1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of voltage imbalance. = 100x DISCONNECT MOCPt 19 HIGH FLA -I-IACR -IFM -LRA -MCA -MOCP-NEC -UL -- SUPPLY* 20 STD 48HJ006 POWER MCA 18.2 460-3-60 208/236/1-60 Energy Recovery 48HJ004-007 Units with 62AQ100) IFM TYPE 208/230-3-60 48HJO04 TM - 1.53% This amount of hase imbalance is satisfactory as it is below the maximum allowable 2%. max voitage deviation from avera_e voltage average voltage J 2%, IMPORTANT: contact your If the local supply electric voltage utilityphase company imbalance immediately. is more than J 29 Table 1D -- Electrical Data (COBRA TM Energy Recovery 50HJ004-007 Units with 62AQ100) UNIT SIZE NOMINAL V-PH-HZ IFM rfPE CONV OUTLET 62AQ FLA HEATER MODEL NO. CRHEATER--AO0 001 NO 208/230-1/50 15.1 STD 15.1 NO 15.1 YES 16,1 STD 208/230-3-60 NO 151 50HJ008 HIGH 15,1 NO 15.1 YES 15.1 15.0/18.3 23.5/27.1 31.4/36,3 37/5/43.1 46,9/54.2 3.3/ 4.0 15.9/18.3 002 003 004 002+002 4.6/ 5.8 0,5/ 8,0 7,9/ 9,6 9.8/11.6 23,5/27,1 31,4/36,3 37,9/43,1 46.9/54.2 001 3.3/ 4.0 15.9/18.3 062 003 004 005 4.6/ 5.8 6/5/ 8.0 79/ 9.6 120114.7 23.5/27.1 31,4/36.3 37.9/43.1 33.4/38.5 001 3.9/ 4.0 15 9/18,3 002 003 004 005 4.9/ 5.8 6.5/ 8.0 7.9/ 9.6 12.0/14.7 23,5/27 1 31.4/36.3 37.9/43.1 33.4/38.5 __ 001 __/-35/ 40 __/-159/183 002 003 004 005 4.9/ 5.8 6 5/ 8,0 76/ 96 12.0/14.7 23.5/27.1 31,4/36,3 37.9/43.1 33.4/38.5 NO 15.1 YES 15.1 NO 15.1 YES 15.1 NO 15,1 YES 15.1 NO 15.1 YES 15.1 NO 15.1 YES 15.1 3.9/ 002 003 004 005 8.1 10.6 12.9 STD 209/230-3-60 8.1 10.6 12.9 007 008 009 460-3-60 STD _6 3,3/ T_ 13.8 16.8 27.7 8.1 10.6 12.9 T_ 13,8 18.8 27,7 40 15,9/18,3 MCA SUPPLY" DISCONNECT SIZE MOCP** FLA LRA 40.7/40.7 42.6/45.5 52.5/56.5 61.9/07.9 70,0/77,3 81.3/90.3 45/ 45 50/ 60 60/ 70 70/ 70 80/ 80 90!100 42/42 49/44 50/54 59/55 67/73 77/55 161 161 161 161 161 161 46,7/46+7 47.3/49.7 56.0/60.7 667/72.1 74.8/81.5 861/94+5 55/ 50 60/ 60 70/ 70 70/ 80 80/ 90 99/100 46/48 40/40 56/59 65/70 72/78 82/90 166 166 166 166 166 166 33.6/33.6 34.1/35.9 39.6/42.2 45.9/48.8 50.0/54.2 64.3/70.7 40/40 45/45 50/50 60/50 60/50 70/80 36/36 36/36 39/41 44/47 40/52 61/57 150 150 150 150 150 150 39,6/59+6 39,6/40.1 444/46,4 56,1/53,0 54,9/58,4 691/749 46/45 50150 60/60 60/60 60/70 80/80 41/41 41/41 44/46 49/02 54/07 67/72 155 155 155 156 156 155 34,5/34.5 35/5/36.6 40.5/43.1 46.9/49.7 50.9/55.1 65.2/71.6 40/46 45/45 50/50 60/60 60/60 70/50 37/37 37/37 40/42 40/46 49/53 62/68 180 180 180 180 180 180 40.5/40,5 40.5/41.0 45,9/47,3 51,0/53,9 557159.3 70.0/75.8 46/45 50/50 60/60 60/50 70/70 80/80 42/42 42/42 45/47 50/53 55/58 68/73 184 164 184 184 184 184 16 5 20,1 24.3 28,4 32.1 20 25 30 35 35 18 18 18 27 31 70 76 77 80 83 19,2 22.2 26.4 30.5 34+2 20 30 30 35 40 23 23 23 32 35 80 81 81 82 85 16.9 20.5 24+7 28.8 325 20 25 3O 35 35 16 18 18 26 31 90 90 91 94 07 196 22.6 26.8 30.9 34,6 25 30 30 35 40 24 24 24 32 36 95 95 95 96 99 509/ 503 60.3/ 50.3 61.9/ 07.9 61.3/ 90.3 101.2/113.3 117.4/132.0 60/ 60 09/ 60 70/ 70 95/100 110/120 125/150 51/ 51 51/ 51 55/ 65 771 85 96/106 110/124 199 199 199 199 |99 199 56,9/ 56.3 56,3/ 66.3 66,7/ 72.1 861/ 94.5 106/0H 17.5 122.2./136.2 70/ 70 70/ 70 70/ 80 90/100 1101125 125/150 57/ 57 67/ 67 65/ 70 82/ 90 101/111 115/126 204 204 204 204 204 204 65/ 8.0 98/11 6 131/16,0 169/1 g 3 001 3.9/ 4.0 159/18.3 003 002+002 003+003 004+004 6.5/ 8.0 9.8/11.6 13.1/16.0 16.9/19.3 31.4/36+3 46.9/54.2 62.8/72.5 75.8/57.5 002 003 006 004+004 /-4,9/ 5,8 6,54 8,0 12,6/14.7 16,0/19.3 --/-13,6/106 16.1/20/5 33,4/38.5 438/505 37,5/376 39.6/42+2 45.3/48,8 64.3/707 77.3/85.8 45/46 50/50 60/60 70/50 80/50 39/39 39/41 44/47 61/67 79/81 166 166 166 166 166 --/-- 5.8 49/ 6.5/ 8.0 12.0/147 16,0/19 3 --/-13.0/15.6 18.1/20.9 33.4/38.5 43.8/50.5 43,6/43.6 44,4/46.4 50.1/53.0 69.1/74.9 82.1/60.0 50/50 60/60 60/50 80/80 90/90 45/46 45/46 49/52 67/72 79/86 171 171 171 171 171 003 005 004+004 --/-- 5.8 4.9/ 6.5/ 8.0 12.9/I 4.7 16.0/19,3 --/-13.6/15 6 1811209 33 4/38 5 438/506 38.5/36.5 40 5/43.1 46,2/49,7 65.2/71.6 78.2/86.7 45/45 50/50 60/50 70/50 80/90 40140 40/42 40/48 62/68 74/52 196 196 196 196 196 002 003 005 004+004 4.9/ 5.8 6.6/ 8.0 12.0/14.7 16.0/19.3 13.6/15.6 18.1/20.0 33.4/385 439/50.5 44.5/44.5 45.3/47.3 51.0/53.9 70.0/75.8 83 0/90.9 59/ 50 69/ 60 60/ 60 801 80 901100 46/46 46/47 50/53 68/73 80/87 200 200 200 200 200 008 008 009 009+008 55 106 12.9 21.1 72 136 16.8 27.7 18.2 20.1 28.4 32.1 45.6 20 25 35 30 50 19 19 19 31 43 83 84 84 84 94 0_6 008 009 008+008 _ 10.6 12.9 21.1 138 168 277 20.9 222 30.5 342 477 25 30 35 40 60 25 25 25 35 48 88 88 88 88 96 003 005 004+004 3O 31.4/36.3 46.9/54.2 62,8/72,5 758/875 POWER 003 002+002 003+003 004+004 0_)2 HIGH 13.6 16.8 27,7 5.5 007 008 009 002 00HJ008 T_ 8.1 10.6 12.9 001 STD 23.5/271 31,4/36,3 37,9/43 1 33,4/38,5 13.8 168 27.7 _ 007 008 009 oo-6 205/208-1-60 15.9/18.3 _ 007 008 009 0_6 HIGH 4.0 4+6/ 5.8 6.5/ 8.0 7.9/ 9.6 12 0/14 7 008 466/3-60 FLA 4.0 o_ STD HEAT 4.9/ 5.8 6,5/ 6,0 7.9/ 9,6 9,8/11.0 002 003 004 002+002 001 YES kW, 3.3/ 001 YES ELECTRIC Actual Table 1D -UNIT SIZE 50HJ006 (corn) Electrical Data (COBRA TM Energy Recovery 50HJ004-007 Units with 62AQ100) (cont) NOMINAL V-PH-Hz 460-3-60 (cont) 206/906-1-60 IFM TYPE COHV OUTLET 62AQ FLA MOCP** FLA LRA 25 25 36 35 50 19 19 19 31 43 97 98 98 98 108 15.1 008 009 008+008 106 12.9 21.1 13.8 16.8 277 213 226 30.9 346 46.1 25 30 35 40 50 25 25 25 36 46 102 103 103 103 110 NO 15.1 003 009+002 003+603 004+004 --/-4.9 5.8 6.5/ 8.0 8.7/11.6 13.0/16.0 15,6/19.3 /-23.5/27.1 31.4/36,3 46.9/54.2 62.8/72.5 75.6/87.5 61.4/ 61.4 61.4/ 61.4 658/ 71,8 85.2/ 94.2 105,1/117,2 121,3/135,9 70/ 70 701 70 70/ 80 90/100 110/125 125/150 62/ 62 62/ 62 64/ 69 81/ go 100/111 115/128 276 276 276 276 276 276 YES 15.1 003 002+002 003+003 004+004 49/ 5.6 6.5 /8.0 87/11.9 130/160 15.9/19.3 23.9/27.1 31.4/36.3 46.9/54.2 62.8/72.5 75.8/875 674/ 67.4 67.4/ 67.4 70.6/ 760 90.0/ 98.4 109.9/121.4 126.1/140.1 80/ 80 80/ 80 80/ 80 90/100 119/125 150/106 66/ 68 68/ 68 69/ 74 87/ 95 1051116 120/133 281 281 261 281 281 281 NO 15.1 004 OO5 004+004 004+005 4,9/ 58 7,9/ 96 12,0/14,7 15.8/193 19,9/24,3 136/156 21,9/253 33,4/38,5 43.8/50.5 55,2/638 446/ 44.0 44.6/ 44.0 50.9/ 55.1 65.2/ 71.6 78.2/ 86 7 92,6/103,2 50/ 50 50/ 50 60/ 60 76/ 80 86/ 90 100/110 46/46 46/46 49/53 62/68 74/89 68/97 228 228 228 225 228 226 4,9/ 5,8 7,9/ 9,6 19,6/14,7 156/19,3 19,9/24,3 13,6/15,6 21,9/25,3 334/385 438/50,5 55,2/63,8 500/ 560 50.6/ 50.0 557/ 593 70.0/ 758 83,0/ 90.9 97,4/107.4 66/ 60 60/ 60 70/ 70 80/ 86 90/100 100/110 51/ 51 51/ 51 55/ 58 68/ 73 86/ 87 93/102 233 233 233 233 233 233 13.6/15,6 21.9/25.3 33.9/38.5 43.8/50.5 552/63,8 457/ 45.7 45.7/ 45.7 526/ 56.8 669/ 73.3 79.9/ 88.4 94,3/104 9 63/ 60 60/ 60 60/ 70 70/ 80 80/ 90 100/110 48/48 48/48 51/55 64/70 76/84 90/99 247 247 247 247 247 247 YES HIGH STD 15.1 208/230-3-60 004 005 004+004 004+605 NO 15.1 004 005 004+004 004+005 4.9/ 5,8 7,9/ 9,6 12,6/14,7 15.8/193 19,9/24,3 YES 15.1 004 13115 004+004 004+005 49/ 58 7.9/ 9.6 120/14.7 158/19.3 199/24.3 13,6/15,6 21.9/25 3 33.4/38.5 43.8/50.5 55.2/63.8 51.7/ 51,7 51.7/ 51.7 57 4 61 0 71.7/ 77 5 847/ 92.6 99 1/1091 60/ 60 66/ 60 70/ 70 86/ 80 96/100 100/104 53/ 53 53/ 53 57/ 60 76/ 75 82/ 88 95/104 252 252 252 252 252 252 NO 15.1 006 006 008÷008 _/5 10.6 12.9 21.1 23.4 _.2 13.8 16.6 277 301 22.2 22.2 288 32.5 46.0 49.8 25 25 35 35 50 50 23 23 23 31 43 47 114 114 114 114 114 114 _-_ 10.6 12.9 21.1 23,4 7.2 13.8 16.6 27.7 30.1 249 24.9 309 346 48.1 51.9 30 30 35 40 50 60 28 28 28 36 48 52 119 119 119 119 119 119 STD 008+009 YES 15.1 00B 009 008+006 006+069 LEGEND ------- DISCONNEC'rSIZE MCA 13.8 16,8 277 006 -- POWERSUPPLY* FLA 106 12,9 21.1 15.1 HIGH FLA HACR IFM LRA MCA MOCP HEC UL HEAT 0_6 008 006 008+008 NO YES 469/6/60 ELECTRIC Actual kWt 18.6 20.5 25.8 32.5 46.0 STD 50H0606 HEATER MODEL NO. CRHEATER--A06 Example: Supply voltage is 460-3-60. AB - 452 v A g C BC=464V Fult Load Am11)_ s Heating, Air _ondltioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrenl Protection National ElectdcalCode Under_riters' Laboratories Average AC =455v Voltage =, 452 + 464 + 455 3 1371 3 *The values listed in this table do not include power exhaust. See Power Exhaust table for requirements. /"Heat er capacity kW is based on heater voltaLg*eof 240v or 480v. If power distribution voltage to unit varies from rated, healer kW will vary accordisgly. **Fuse or HACR breal_r. Determine maximum d _'ia6on AB 457-452=5v IBC/464 - 457 = 7 v NOTES: 1. In compliance with NEC requirements for mulUmotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrenl protective device for the unit shalt be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voitage Never operate a motor where a phase imbalance in supply _ltage is greater than 2%. Use the following formula to determine the percent of voltage imbalance. = 100 x max voltage deviation from average average _oltage 457 from average _oltage. (AC) 457 - 455 = 2 v Maximum deviation is 7 v. Determine percent of voflage % Voltage Imbalance= imbalance, tOO x = 1/53% This amount of phase allowable 2%. imbalance is satisfactory as it is below the maximum voltage 1 your local electric utility company imm edlat ely. IMPORTANT: I1 the supply voltage phase imbalance 31 is more than 2%, contact J | Table 1D -- Electrical Data UNIT SIZE 50HJ906 (cont) NOMINAL V-PH-HZ 460-3-60 (colt) IFM TYPE (COBRA CONV OUTLET 62AQ FLA TM Energy Recovery 50HJ004-007 Units with 62AQ100) (cont) HEATER MODEL CRHEATER--A00 NO. ELECTRIC Actual kWt MCA MOCP *° FLA iRA 230 23.0 30 30 24 24 123 124 138 16.8 277 30,1 35 35 50 60 30 30 24 32 44 46 29 29 124 124 124 124 128 129 35 40 50 60 29 37 49 53 129 129 129 129 10.6 12.g 21.1 23,4 5.5 7.2 29.6 33.3 46.8 50.6 25.7 25*7 YES 15.1 008 00g 008+008 008+009 10.6 12.9 21.1 23,4 13.8 16.8 27.7 30,1 31.7 35.4 48.9 52.7 NO 15,1 15.1 208/230o3-60 --I-13.6/15.6 47.9/ 47.9 47+9/ 47.9 60/ 60/ 60 60 49/49 49/49 260 260 004 005 004+004 --_ 4.9/ 5+8 79/ 9.6 12.0/14.7 15,8/19.3 21.9/25.3 33A/58.5 43.8/50.5 50.9/ 55.1 65.2/ 71,6 78+9/ 86.7 60/ 70/ 80/ 60 80 90 49/53 62/66 74/82 260 260 260 004+005 19.9/24.3 55.2/638 92.6/103.2 88/87 260 0_2 --/-4.9/ 5.8 7.9/ 96 12,0/147 15.9/19.3 --/ 13.6/15.6 21.9/25.3 33.4/38.5 43.8/50.5 53.9/ 53.9/ 55.7/ 700/ 83.0/ 53.5 53.9 59,3 758 90.9 60/ 60 60/ 60 70/ 70 80/ 80 90/100 19.9/24.3 --_ 4,9/ 58 7,9/ 9,6 120/147 15 8/19,3 19,9/24,3 --/-4,6/ 5,6 79/ 9.6 12,0/14.7 15.8/19.3 19.9/24.3 55.2/63.8 --/-13.6/15.6 21.9/25.3 33.4/38.5 43.8/50.5 55.2/63,8 --/-13,6/15,6 21.6/25.3 33.4/38,5 43,8/50.5 55.2/63.8 974/107.4 49.6/ 49.6 49,0/ 49.6 52,6/ 56,8 66.9/ 73.3 79,9/ 88,4 943/104,9 55.6/ 55.6 55,6/ 55.6 57.4/ 61.0 71.7/ 77.5 84.7/ 92.6 99.1/109.1 100/110 60/ 60 60/ 60 60/ 70 70/ 80 80/ 90 100/110 66/ 60 60/ 60 70/ 70 80/ 80 90/100 100/110 004 005 004+004 004+005 NO 15,1 YES 15.1 NO 15.1 HIGH 50HJO07 002 004 005 004+004 004+005 -002 004 005 004+004 004+005 0o6 STD SIZE 7,2 008 009 008+006 008+009 -006 YES DISCONNECT FLA 15.1 HiGH SUPPLY* 5-_ NO STD _ T_ 100/110 22.8 85 59/ 55/ 55/ 68/ 80/ 55 55 58 73 87 265 265 265 265 265 93/102 51/51 51/51 51/55 64/70 76/84 90_9 57/ 57 57/ 57 57/ 60 70/ 75 82/ 89 951104 265 279 279 279 278 279 279 284 284 284 284 284 264 23 127 008 009 008+008 10.6 12.9 21.1 13.8 16.8 27.7 22.8 28.8 32.5 46.0 30 35 35 50 23 23 31 43 127 127 127 127 008+009 23.4 30.7 49.8 50 47 127 95.5 255 80 30 29 29 t3t 132 30.9 34.6 48.1 51.9 35 40 50 60 29 36 48 52 132 132 132 132 oT5 _-_ 72 YES 15.1 008 009 008+008 008+009 10.6 12.9 21 1 23,4 23,6 23.6 30 30 24 24 t36 137 NO 15.1 008 009 008+008 10.6 12.9 21.1 138 168 27.7 29.6 33.3 46.8 35 35 50 24 32 44 137 137 137 008+009 23,4 30,7 56,6 60 48 137 263 26.3 30 30 80 30 141 141 31,7 35,4 48.9 53,7 35 40 50 60 30 37 49 53 141 141 141 141 460-3-60 13.8 16.8 27.7 30.7 s-_ HIGH 72 _-_ YES 15,1 008 009 008+008 008+009 7_ 10,6 12,9 21.1 23.4 LEGEND --------- POWER 0_6 002 FLA HACR IFM LRA MCA MOCP NED UL HEAT 13.8 16.8 27.7 30.7 Example: Full Load Amps HeaSng, AgCoed9ioningaedRofrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps MtsimumCircuRAmps Maximum Overeurrenl Protection National Electrical Code Underwr_ers' Laboratories A B Supply voSage is 460.3-60, c AB=452V SC=464v Average Voltage = AC =455v 452 + 464 + 455 3 1371 3 *The values listed in this table do not inciode power exhaust. See Power Exhaust table for requirements. theater capacity kW) is based on heater volta e o1240v or 480v. If power d s r but/on voltage to unh wries from rated, heater k_'_will vary accordingl_ **Fuse or HACR breake_ = Determine maximum AB 457 -452 = 5 IBCI 464-457 = 7 (AC) 457 - 455 = 2 NOTES: 1, In compliance with NEC requirements for touR/motor and combination load equipment (refer Io NEC Articles 430 and 440), the overcurrent protective device for the un8 shait be fuse or HACR 0ieake_ UL, Canada units may be fuse or circuit breake_ 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance m supply voltage is greater than 2%. Use the following formula to de/ermine the pement of voltage /tuba/once, -100x max v°_lage deviati°n 8verage fr°m average voltage 457 deviotkon from average v v v voltage. Maximum deviation is 7 v. percent of voltage imbalance. i Determine % Vogage _mbalance= 100 x = 1.53% This amount of phase aliowabts 2%. v°ita_e 3';' imbalance is satisfactory as it is below the maximum Table 1E -- Electrical Data (COBRA UNIT SIZE NOMINAL V-PH-HZ IFM TYPE STD 208/230-3-60 HIGH 48HJOO8 STD 460-3-60 HIGH STD 208/230-_60 HIGH 48HJ009 STD 460-_60 HiGH STD 208/230-3-60 HIGH 48HJ012 STD 460-3-60 HIGH 208/23_3-60 STD 460-_60 STD 48HJ014 TM Energy Recovery 48HJ008-014 Units with 62AQ200) CONV OUTLET NO YES 62AQ FLA 21.9 21.9 66 71 366 371 NO 21.9 63.2 70 69 391 21.9 10.2 69.2 29.4 80 35 75 32 395 184 YES NO 10.2 10.2 32.1 30.8 35 35 34 34 186 197 YES NO 10.2 21.9 33.5 62.1 35 70 36 68 199 400 YES NO YES 21.9 21,g 21.9 68.1 65.2 71.2 70 70 80 73 71 77 405 425 429 NO 10.2 31.7 35 34 206 YES NO 10,2 10.2 34.4 33.1 40 35 37 36 208 219 YES NO 10.2 21,9 35.8 74.9 40 80 38 81 221 465 YES 21,9 80.9 90 87 469 NO YES NO 21,9 21,9 10,2 79,3 85.3 35.1 90 90 40 86 92 38 488 493 234 YES NO 102 10.2 37.6 37.7 45 40 40 41 236 245 YES 10,2 40.4 45 43 247 NO YES NO 21.9 21.9 10,2 82.5 86,5 39.3 90 100 45 89 95 43 550 555 270 YES 10,2 42.0 50 45 272 Example: Supply voltage is 460-3-60. A e c AB--452v Full Load Amqp.,s Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters' Laboratories AC = 455 v (_ BC Average = 464 Voltage v = 452 + 464 + 455 3 1371 3 *The values listed in this table do not include power exhaust. See Power Exhaust table for requirements. tFuse or HACR breaker. = 457 Determine maximum deviation from average voltage. (AB) 457 - 452 = 5 v (BC) 464 - 457 = 7 v (AC) 457 - 455 _-2 v Maximum deviation is 7 v, Determine percent of voltage imbalance. 7 % Voltage Imbalance = 100 x 4_ NOTES: 1. In compliance with NEC requirements for muitimotor and combination load equipment (refer to NEC Articles 436 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percent of voltage imbalance. -- 10Ox DISCONNECT SIZE FLA LRA YES NO LEGEND FLA -HACR -IFM -LRA -MCA -MOCP-NEC -UL -- POWER SUPPLY* MCA MOCPI" 60.1 70 66.1 70 = 1,53% This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. max voitage deviation from average voitage average voltage 2%, IMPOR]ANT: contact your If the local supply electric voltage utilitycompany phase imbalance immediately. is more than ] 33 Table 1 F -- Electrical Data (COBRA TM Energy Recovery 50HJ008-014 Units with 62AQ200) NOMINAL V-pH-Hz IFM TYPE CONV OUTLET NO 62AQ FLA HEATER MODEL NO. CRHEATIER--A00 21,9 -017 010 011 012 012+017 --I-7.8/ 96 12.0/14.7 18,6/22.8 24.0/29¸4 31,8/38.9 --/-21¸7/ 25,0 33,4/ 38,5 51,7/ 59,7 66,7/ 770 88,4/102¸0 21.9 017 010 011 012 012+017 21,9 017 016 011 012 012+017 7.0/ 96 12,0/14,7 18,6/22¸8 24.0/29¸4 31,8/389 --I-7,8/ 9,6 12,0/14,7 18 6/22,8 24¸0/29,4 31,8/38¸9 21,7/ 25 0 33,4/ 38,5 51,7/ 59,7 66,7/ 770 88,4/102,0 --/-21,7/ 25,0 33,4/ 38,5 51,7/ 59,7 86,7/ 77,0 88,4/102,0 219 017 010 011 012 012+017 --/-781 9,6 12,0/14,7 18,6/22,8 24,0/29,4 31¸8/38¸9 21.9 016 013 014 015 014+016 21.9 016 013 014 015 014+016 STD YES NO _IGH YES s0_J00a NO ST£_ YES 460-3-60 o% 21.9 _IGH 013 014 015 014+016 NO DISCONNECT SIZE MOCP" FLA LRA 601! 60.1 60,1/ 64.0 74.5/ 80.9 97.4/107.4 ! 16.2/129.0 143.5/160,3 78/ 70 70/ 80 80/ 90 100/110 125/150 150/175 66/ 66 66/ 66 72/ 78 93/102 1111122 135/151 366 366 366 366 366 366 66.1/ 66.1 66.1/ 68.2 79.3/ 85.1 102.2/111.6 121,5/133 2 148.1/164.5 70/ 70 80/ 8O 90/ g0 115/125 125/15011 150/175 71/ 71 711 71 78/ 83 99/107 116/127 1411156 371 371 371 371 371 371 63._J 6,3.2 632/ 67.1 775/ 84.0 100.5/116.5 119,a/132,1 146.4/163.4 70/ 70 80/ 80 90/ 90 1101125 125/150 1501175 65/ 69 65/ 69 76/ 82 97/106 114/126 135/155 391 391 391 891 391 391 --/-21,7/ 25,6 33,4/ 38,5 51,7/ 59,7 667/ 77,0 88,4/102¸0 69.2/ 69.2 69.2/ 71.3 82.4/ 88 2 105.3/114.7 12411136.3 151.2/167 6 85/ 80 80/ 80 90/1 CO 110/125 125/150 175/175 75/ 75 75/ 75 81/ 86 102/111 120/131 145/160 395 395 395 395 395 395 1_-_ 15.2 25.5 30.3 38,3 16,7 19.8 33.4 39.7 50.2 29.4 36.1 400 570 648 77.9 35 40 45 60 70 80 32 35 38 54 61 73 184 184 184 184 184 184 12.8 15.2 25,5 30.3 383 16.7 198 33,4 39.7 502 32.1 38.2 42.1 59,1 66.9 80.0 35 45 45 60 70 80 34 37 41 57 64 76 186 186 186 186 186 186 12.-a 16.-7 15.2 25.5 30.3 38.3 19,8 33.4 39.7 50.2 30.8 37,5 41.4 58.4 66.2 79.3 35 40 45 60 70 80 34 36 4Q 56 63 75 196 197 197 197 197 197 21,9 12.8 15,2 25,5 30.3 36,3 16.7 19,8 33,4 39,7 50,2 33,5 39.6 43.5 60.5 68.3 81.4 35 45 45 70 70 90 36 39 42 58 65 77 196 199 199 199 199 199 21.9 017 010 011 012 012+017 7.8 /96 120/14.7 18 6/22._ 24.5/29.4 31.5/38.9 21.7/ 25.0 33.4/ 38.5 51.7/ 59.7 66.7/ 77.0 88.4/1020 62.1/ 62.1 62.1/ 64.0 74 5/ 80.9 g7.4/107.4 116.2/129.0 143.3/1603 75/ 70 70f 80 80[ go 100/110 125/150 150/175 68/ 68 65/ 68 72/ 78 95/102 111/122 135/151 400 400 400 400 400 400 --/-7.5/ 9.6 12.0/14.7 18.5/22,_ 24,0/29¸4 31,8/38¸9 --/-21,7/ 25,0 33¸4/ 38,5 51,7/ 59,7 66,7/ 77,0 88,4/102,0 68.1/ 68.1 68,1/ 68,2 79¸3/ 85,1 102.2/111,6 f 21,5/133,2 148,1/164,5 75/ 70 80/ 80 90/ go 110/125 125/150 150/175 73/ 73 73/ 73 78/ 83 99/107 116/127 1411156 405 405 405 405 405 405 --/-7,8/ 9,6 12,0/14,7 18,6/22,8 24,0/29¸4 31,8/38,9 --/-21,7/ 25,0 33,4/ 38,5 51,7/ 59,7 66,7/ 77,0 88,4/1Q2 0 65.2/ 65,2 65,2/ 67,1 77,5/ 84,0 100,5/110¸5 119,0/132,1 146,4/163¸4 70/ 70 80/ 8Q 90/ 90 1101125 125/150 150/175 71/ 7t 71/ 71 70/ 82 971106 114/126 139/155 425 425 425 425 425 425 010 011 012 012+017 --/-7,8/ 9,6 120/14,7 18,5/22,8 240/29,4 31 8/38J --!-21,7/ 25,8 334/ 385 51,7/ 59.7 68.7/ 77,0 88.4/102.0 71,2/ 71,2 71,2/ 71.3 82.4/ 88,2 105,5/114.7 124.1/136.3 151.2/167,6 85/ 80 80/ 80 90/100 110/125 125/150 175/175 72/ 77 77/ 77 81/ 86 102/111 120/131 145/160 429 429 429 429 429 429 016 013 014 015 014+016 12,8 15,2 25,5 30,3 38.3 -16,7 198 33,4 39,7 502 31,7 36,1 40,0 57,9 64,8 77.9 35 40 45 69 70 80 34 35 36 54 61 73 2O6 2O6 2O6 2O6 206 206 013 014 015 014+016 -128 15,2 25,5 303 38,3 -12,8 152 25.5 303 38,3 L 167 19,8 33,4 39,7 50,2 -16,7 19,8 33.4 39.7 50.2 34,4 38,2 42.1 59.1 66.9 80,0 33.1 37,6 41,4 584 662 79,3 40 45 45 60 70 80 35 40 45 60 70 80 37 37 41 57 64 76 36 36 40 56 63 75 208 208 208 208 208 208 218 219 219 219 219 219 016 013 014 015 014+016 m 128 152 25,5 30,3 38 3 -167 19,8 33,4 39,7 502 35,8 396 43,5 60,5 68,3 81.4 40 45 45 70 70 90 38 39 42 58 65 77 22O " 221 221 221 221 221 STD 017 YES 21.9 NO 21.9 010 011 012 012+017 05-7 HIGH 010 011 612 012+017 oT7 YES 21 9 NO 21.9 YES 21.9 NO 219 50H J009 STD _3_50 016 013 014 015 014+016 016 H',G,H YES POWER SUPPLY* 016 013 014 015 014+016 I YES HEAT FLA MCA I NO ELECTRIC Actual I_N 219 34 i UNIT SIZE Table 1F w Electrical Data (COBRA TM Energy Recovery 50HJ008-014 Units with 62AQ200) (cent) UNIT SIZE NOMINAL V-PH-Hz IFM TYPE CONV OUTLET 62AQ ELA HEATER MODEL NO. CRHEATER--A80 21.9 -017 010 012 012+017 010+012 /-7.9/ 9.6 12.0/14.7 240/29.4 31.8/38.9 37.9/45.9 --/ 21.7/ 25.0 33.4/ 38.5 66.7/ 77.0 88.4/102.0 104.9/104.2 749/ 74.9 74.9/ 74.9 77.6/ 84.0 119.3/132.1 146.4/163.4 166.2/156.2 89/ 80 80/ 80 90/ 90 129/150 159/175 175/175 81/ 81 81/ 81 81/ 82 114/126 f 39/155 157/176 465 465 465 465 465 465 21.9 -017 010 012 012+0_7 010+012 /-7.8[ 9.6 12.0/14.7 24.9/29.4 31.8/38.9 375/45.9 --! 21.9/ 25.0 33.4/ 38.5 66.7/ 77.0 8B.4/102.0 104.9/120.3 80,9/ 80.9 80.9/ 80.g 82.4/ 88.2 124.1/138.3 151.2/167.6 171.0/1604 90/ 90 90/ 90 90/180 125/150 175/175 179/175 87/ 87 87/ 87 87/ 87 120/131 145/160 160/181 469 469 469 469 469 469 -017 --/-7.9/ 9.8 --/-21.71 25.0 79.5/ 79.3 79.5/ 79.3 90/ 90 90/ 90 89/ 86 86/ 86 488 488 010 012 012+017 0!0+012 12.9/14.7 24.0/29.4 31.8/389 37.5/45,9 33.4/ 38.5 667/ 77.0 88.4/1020 104,9/120,3 82.9/ 88.8 1240/136.9 151.1/168.2 170.9/160,9 90/100 129/150 170/175 179/200 86/ 87 119/131 144/160 162/181 488 488 488 488 21.9 -017 010 012 012+017 010+012 --/-70/ 9,6 12 0/14.7 24.9/294 81,8/389 37.9/45.9 --/-21.0/ 25.0 33.4/ 38.5 66.7/ 77.0 884/102,0 104.2/120.3 85.5/ 85.3 85,9/ 853 87.1/ 930 128.9/141.t 155,9/172,4 175.7/165.1 99/ 90 99/ g(] 109/100 150/150 !79/175 200/200 99/ 92 92/ 92 92/ 92 120/136 1501165 169/186 493 493 493 493 493 493 NO 21.9 0T6 013 o15 014_,o18 013+o15 12_8 15.2 30.3 38.3 45.9 16.7 19.8 39.7 50.2 60.1 351 37.5 41.4 66.2 79.3 76.7 40 40 45 70 80 90 38 38 40 63 75 88 233 234 234 234 234 234 OT6 YES 21.9 NO STD YES 208/230 3-60 NO 21.9 t_tPoH YES 50HJ012 STD 460-3_O NO 21.9 HtGH ELECTRIC Actual kW 208/230-3-50 21.9 NO 21.9 YES 21.9 NO 21.9 YES 21.9 STD 16.7 152 30.3 383 45.9 19.8 39.7 50.2 60.1 37.8 39.6 435 68.3 81.4 78.8 40 45 45 70 90 90 40 40 42 65 77 89 235 236 236 236 286 236 0T6 013 016 014+016 013+015 12"J3 15.2 30.3 38.3 459 16-X 19.8 39.7 50.2 60.1 37.7 40.3 44.3 69.1 82.1 79.6 40 45 50 70 90 90 41 41 43 66 78 89 245 245 245 245 245 245 40.4 42.4 46.4 71 *2 842 81.7 45 59 50 80 90 90 43 43 45 68 80 92 247 247 247 247 247 247 82.9/ &?..5 82.0/ 82.5 82.0/ 8th8 124.0/136.9 151 1/168.2 1709/160.9 88.9/ 88.5 88.9/ 88.5 871/ 93.0 128.8/141.1 1559/172.4 1757/165.1 90/ 90 90[ 90 90/100 120/150 175/175 175/200 100/100 100/100 100/100 150/150 175/175 200/200 89/ 89 89/ 89 89/ 89 119/t31 144/160 162/181 99/ 95 99/ 95 95/ 95 120/136 160/165 1681186 393 40.3 44.3 69.1 821 796 45 45 50 70 90 90 43 43 43 66 78 89 260 250 260 260 260 260 42.0 42 4 464 45 50 50 45 45 45 262 262 262 71.2 84 2 81.7 80 90 90 _ 9_ 262 262 262 12.-8 16.-7 013 915 014+016 013+015 15.2 30.3 38 3 459 19.8 39.7 502 60,1 817 010 012 012+017 010+012 7.8/ 96 12.0/147 24.0/29.4 3f B/3B.9 37.5/45.9 21.7/ 25.0 33.4/ 38.5 66.7/ 77.0 88,4/192.0 104.2/120.3 79/ 0!0 0_2 012+017 010+012 HIGH 9.6 21.7/ 25.0 120/14.7 24.0/29.4 31,8/38.9 37,6/45,9 01_ 460-3-60 334/ 38.5 667/ 77.0 88.4/102.0 104.2/120.3 96 16.7 013 015 014+016 0!3+015 14.7 29.4 389 45.9 19.8 39.7 50.2 60.1 016 0!3 015 014+016 013+015 9 6 147 29,4 389 45,9 16,7 19.8 39,7 50,2 60.1 LEGEND FLA HACR IFM -- McALRA MOCP -NEC -UL -- Full Load ALnmss Heating, Air Conditioning and Refrigeration Indoer(Evaporator) Fan Motor Lo_ked Rotor s Minimum Circult_Sps Maximum(_,_rcurrentProtectlon National Electrical Code UnderwrP,ers' Labor at offes A B C 550P=JoO 559/550 559/550 550/550 559/550 550/550 5551555 556/555 555/555 555/555 555/555 555/555 Exanvpte: SUpply voltage is 460-3-60. AB = 452 v BC = 464v A_rage _ AC=455 Voltage = 452 + 464 + _55 3 v I371 3 °]_e values listed in this table do not include power exhaust. See Power ExhaUSt ta_e for requirements. theater capacity (IPiV is based on heater voltage of 246v or 480v, If power distribution voltage to unit varies from Paled, heater kW wltl vary accordirrgly. **Fuse or HACR breaker. NQTE_: 1. In compllsnce with NEC requirements for multimctor and o0mbinatlon load eqUll0meent (refer to NEC Articles 430 and 440), the c_ercurrent protective device for the un_ shall be fusn or HACR breaker. UL, Canada unit_ may be fuse or"cimult breaker. 2 Unbalanced _Phase Supply Voltage Never opetate a motor whete a phase imbalance kTs_/ vo_age is gleater than 2%. Use the fotlowtng formula to determine the percent of voltage imbalance. = 100 x DISCONNECT SIZE FLA LRA 12.8 017 50HJ014 POWER SUPPLY* MCA MOCP** 013 015 014+016 013+815 oTe YES HEAT FLA = 457 Determine maximum deviation from a',_srage voltage. BC 4!14 457 = 7 v A_A_C} 457 - 4_" == 52 vv 467-455 Maximum deviation is 7 v. Determine pement of voltage tr011al_r_. % '_age Imbalance = 1COx _ = 1.53% This amount of phase imbalance is sat_f_tory 2%. as ff _s below the maximum _lk_abl6 max voltage de_ation from m,eraRe voltage average voltage 1 ta_t your local electric utltdy voltage companyphase immediately. JMPORTANT: If the supp_ imbalance 35 is more than 2%, con- 1 I Table 1G -- Electrical Data (COBRA TM Energy Recovery 48HJ008-014 Units with 62AQ300) UNIT SIZE NOMINAL V-PH-Hz IFM TYPE CONV OUTLET NO 62AQ FLA 29,8 YES 29.8 74.0 HIGH NO YES 29.8 29.8 STD NO YES LRA 75 420 80 80 425 71,1 77,1 89 80 78 445 84 449 15.9 15,8 35.0 37.7 40 40 38 211 41 213 HIGH NO YES 15.8 15.8 36.4 39.1 40 45 46 224 43 226 STD NO YES 29,8 29,8 70.0 76,0 80 80 77 454 82 459 HIGH NO YES 29.8 29.8 73,1 79.1 80 80 80 479 86 483 STD NO YES 15.8 15.8 37.3 40.0 40 45 41 233 43 235 HIGH NO YES 15.8 15.8 38.7 41.4 45 45 42 246 45 248 STD NO YES 29.8 29.8 82.8 88.8 90 100 90 519 96 523 HIGH NO YES 29.8 29.9 87.2 93.2 100 100 95 542 101 547 STD NO YES 15.8 15.8 40.7 43.4 45 50 44 261 47 263 HIGH NO YES 15.8 15.8 43.3 46.0 50 50 47 272 50 274 NO 29.8 90.4 100 98 604 YES NO YES 29.8 15.8 15.8 96.4 44.9 47.6 1O0 50 66 104 609 49 297 51 299 208_30-_60 48HJ008 460-3-60 208/230-_60 48HJ009 460-3-60 208/230-3-60 48HJ012 460-3-80 STD 48HJ014 460-3-60 STD LEGEND FLA -HACR -IFM -LRA -MCA -MOCP-NEC -UL -- SIZE FLA STD 208/230-3-60 DISCONNECT POWER SUPPLY* MCA MOCPt 68,0 80 Example: Supply voltage is 460-3-60. Full Load Amlpss Heating, Air Conditioning and Refrigeration Indoor (Evaporator) Fan Motor Locked Rotor Amps Minimum Cimuit Amps Maximum Overcurrent Protection National Electrical Code Underwriters Laboratories A B c AB =452 v AC = 455 v BC Average = 464 Voltage v _ 452 + 464 + 455 3 1371 3 *The values listed in this table do not include power exhaust, See Power Exhaust table for requirements. lFuse or HACR breaker. - 457 Determine maximum deviation from average voltage. (AB) 457 - 452 = 5 v (SC) 464 - 457 = 7 v (AC) 457 -455 --2 v Maximum deviation is 7 v. Determine percent of voitage imbalance. 7 % Voltage Imbalance = 100 x 457 NOTES: 1. In compliance with NEC requirements for multimctor and combination load equipment (refer to NEC Articles 430 and 440)), the overcurrent protective device for the unit shall be fuse or HACR breaker. UL, Canada units may be fuse or circuit breaker. 2. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%, Use the following formula to determine the percent of voltage imbalance. = 1.53% This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. = 100 x max voltage deviation from avera_le voltage average voltage I 2%, IMPORTANT: contact your If the local supply electric voltage utilityphase company imbalance immediately. is more than ] 0( us 36 Table 1H -- Electrical Data (COBRA TM Energy Recovery 50HJ008-014 Unite with 62AQ300) UNIT SIZE NOMINAL V-PH-H2 IFM TYp CONy OUTLET 62AQ FLA NO 21.9 YES 21.9 STD HEATER MODEL NO. CRHEATER--A00 010 011 012 012;017 017 208'230-3=60 010 011 012 0121017 017 NO 21,9 t_GH 010 011 012 012+017 YES 21,9 NO 21,9 YES 21,9 NO 21.9 013 014 015 0t41016 YES 21.9 50PIJO0a 010 011 012 0121017 0T6 STD 46O-360 HIG_ STD YES 21.9 208/230-3-60 NO 21.9 YES 21.9 NO 21.9 HIGH 50HJ009 21.9 460-3-60 2t.9 HIGH 21.9 68.0/ 68.0 68.7/ 72.9 83,3/ 89,7 106,2/116,2 125,0/137,8 152.1/169,1 80/ 80 90/ 90 100/100 120/125 150/150 170/175 70/ 75 70/ 75 81/ 87 102/112 120/131 140/160 420/420 420/420 420/420 420/420 420/420 420/420 7.8/ 96 12,0/14,7 18¸6/22,8 24,0/29,4 31,8/38.9 21,7/ 25,0 33,4/ 38,5 51¸7/ 59,7 66,7/ 77,0 88,4/102,9 74.0/ 74,0 74,0/ 77,1 88,1/ 93,9 111,0/120,4 129,8/142,0 156,0/173,3 801 80 90/ 90 100/110 125/125 150/150 170/175 80/ 80 80/ 80 87/ 92 10_116 125/136 150/165 425/425 426/425 425/425 425/425 425/425 425/425 7,8/ 9,6 12,0/14,7 18,6/22,8 24,0/29,4 31,8138,9 --/-7,0/ 9,6 12,0/14,7 18.6/22.8 24.0/29.4 31.8/38,9 21,7/ 25 0 33,4/ 38.5 51,7/ 59.7 66,7/ 770 88,4/102,0 --/-21.7/ 25,0 33.4/ 38.5 51.7/ 59,7 66,71 77,0 88.4/102.0 71,1/ 71,1 71,8/ 76.O 86,4/ 9_.8 109,6/119.3 128,1/140.9 155,2/172¸2 80/ 80 90/ 90 100/110 120/125 150/150 175/175 78/ 78 70/ 78 85/ 91 106/115 123/135 140/164 445/445 440/445 440/445 440/445 440/445 445/445 /7,1/ 771 77,1/ 80,2 91.2/ 97,0 114¸I/123,5 132¸9/145,1 160,0/176,4 80/ 8O g0/t00 110/110 125/150 150/150 170/200 84/ 84 84/ 84 90/ _ 111112O 129/140 154/169 440/449 440/4_9 440/449 449/449 449/449 440/449 35,0 44,4 48.3 65.3 73.1 86.2 40 60 60 80 90 100 38 41 45 61 68 80 211 211 211 211 211 211 37,7 46,5 50,4 67,4 75,2 88,3 40 60 60 80 90 100 41 44 47 63 78 82 213 213 213 213 213 213 36,4 45,8 49,7 66,7 74,5 87,6 40 80 60 80 g0 100 40 43 47 62 69 81 223 224 224 224 224 224 39.1 47.9 51.8 68.8 76,6 89,7 45 60 60 80 90 100 43 45 49 65 72 84 225 226 226 226 226 226 86/ 80 90/ 9O 100/100 120/125 150/150 175/175 80/ 80 90/ 90 100/_ 10 125/125 150/150 170/175 77/ 77 77/ 77 81/ 87 102/112 120/131 140/160 454/454 454/454 454/454 454/454 454/454 454/454 82/ 82 82/ 82 87/ 9_ 108/116 126/136 150/165 450/459 450/459 459/459 459/459 459/459 450/459 !2.8 167 013 014 015 014+016 15.2 25.5 30.3 38.3 19,8 334 39.7 50,2 12,'8 16_.7 152 25,5 30,3 38,3 19.8 334 39,7 50.2 12.-8 16.-7 15.2 25.5 303 38.3 19.8 33.4 397 50.2 010 011 012 0121017 -017 010 011 012 0121017 12.0/14.7 18.0/22.8 24.0/29.4 21.0/38.9 --/-7.8/ 96 12.0/147 18.6/22 8 24.0/29.4 318/38.9 /-- 32.7 16.4 32.7 70,6/ 70,0 70.6/ 72 9 83.3/ 89,7 106¸2/116,2 125,0/137,8 152.1/169.1 76.0/ 76,0 76,0/ 77,1 88,1/ 93,9 111,0/120,4 129,0/142¸0 156,9/173,3 017 010 011 012 0121017 7.8/ 9.6 12.0/14.7 18.6/22.8 240/29.4 318/38,9 21.7/ 25.0 33.4/ 38.5 51.7/ 59.7 66.7/ 77.0 884/102,0 73,1/ 73,1 73.1/ 76.0 86¸4/ 92.8 1093/119.3 128.1/140.9 155,2/172.2 80/ 80 90/ g0 100/110 125/125 150/!50 175/175 80/ 80 80/ 80 86/ 91 106/115 !23/135 140/164 470/479 I 470/479 479/479 470/479 470/479 470/479 010 011 012 012+017 --I-7.0/ 9,6 12.0/14,7 186/22.8 240/29.4 318138.9 --/-21,7/ 25,0 33,4/ 38,5 517/ 59.7 66,7/ 77.0 88.4/102.0 791/ 79.1 79,1/ 80 2 91,2/ 970 114.1/123.5 132.9/145.1 160.0/1764 80/ 80 90/190 110/110 120/150 150/150 175/200 80/ 86 86/ 86 90/ 96 111/120 129/140 154/169 480/483 483/483 483/483 483/483 483/483 483/483 -12.8 15.2 25.5 30 3 383 -16.7 19.8 334 39.7 502 37.3 44.4 48,3 65.3 73.1 862 40 60 60 80 90 !00 41 41 45 61 68 80 233 233 233 233 283 233 -12,8 152 25.5 30.3 38.3 -16,7 198 334 39.7 50.2 40.0 46,5 50.4 674 75.2 88.3 45 60 60 80 80 100 43 44 47 63 70 82 235 235 235 235 235 236 12,8 152 25.5 30.3 38.3 -16,7 19.8 834 397 50.2 38.7 45.8 49.7 66,7 745 876 45 60 60 80 90 100 -128 15.2 25.5 30.3 38.3 -167 198 33.4 39.7 50.2 41.4 47.9 518 68.8 76.6 89.7 45 60 60 80 90 100 42 43 47 62 69 81 45 45 49 65 72 84 245 246 246 246 246 246 247 248 248 248 248 248 76/96 013 014 015 014+016 013 014 015 0141016 013 014 015 014+016 016 YES LRA 21.7/ 25.0 33.4/ 38.5 51,7/ 59,7 66,7/ 77,0 88.4/102,0 016 016 NO FLA 7.8/ 9.6 12.0/14.7 18.6/22.8 24.0/29,4 31.0/38,9 19,8 33,4 39,7 502 016 YES MOCP** 16.7 6T6 S1D DISCONNECT SIZE MCA 15,2 25,5 30,3 383 013 014 015 0141016 POWER SUPPLY" FLA 12,8 oT7 21.9 HEAT 013 014 015 0141016 91% NO ELECTRIC ACtual IdN 013 014 015 0141016 37 _;-_ 16,4 32.7 -164 32.7 Table 1H -- Electrical Data UNIT SIZE NOMINAL V-PH-HZ IFM TYP (COBRA CONV OUTLEt NO 62AQ FLA 21,9 STD YES 21,9 20PJ230-3-60 NO 21,9 H_G_ YES 21.9 50HJ012 NO 219 ST[_ YES 21,g NO 21.g 460-3-60 HIGH YES NO 200/230-3-60 2_,9 21.9 STD YES 21,9 50HJ014 NO 460-3-60 21,9 HIGH YES 21.9 TM Energy Recovery 50HJ008-014 Units with 62AQ300) (cont) HEATER MODEL NO. CRHEATER--A00 MCA LRA MOCP NEC UL -- ---- POWER SUPPLY* DISCONNECT 0/ZE MCA MOCP _ FLA LRA 010 012 012+017 012+010 82,0/ 82,8 82,8/ 82,8 86,4/ 92.8 1281/140.9 155,2/172.2 175.0/165.0 90/ 90 90/ gO _.90/110 150/150 170/17[} 175/200 90/ 90 90/ go go/ 81 123/135 140/164 160/185 519 519 519 519 519 519 010 012 012+017 012+0!0 /-7.8J 9.6 12.0/14 7 24,0/29,4 31,8/389 37,0/45,9 /-2! 0/ 25.0 334/ 38.5 66,7/ 77.0 884/102,0 1040/120,3 88.8/ 88.8 88 8/ 8[},8 91,2/ 970 t32,0/145 1 160,0/176,4 179,8/169,2 100/100 100/_00 110/11[} 150/150 175/200 200/200 96/ 96 96/ 96 90/ gO 120/140 154/168 172/190 523 523 523 523 523 523 010 012 012+017 012+010 --/-7,8/ 9,6 12,0/147 24,0/;)9,4 31.0/38,g 37,0/459 --/-21,7/ 250 33,4/ 385 66,7/ 77,0 88,4/102,0 104,2/120,3 87,2/ 87,2 87,2/ 872 90,8/ 97.2 132,5/145.3 159.0/176.6 179.4/169.4 100/10(I 100/100 100/110 150/150 175/200 200/200 95/ 95 95/ 95 95/ 96 120/140 153/169 171/190 542 542 542 542 542 542 010 012 012+0_7 012+010 7.8/ 9.6 12.0/14,7 24,0/294 31,8/389 37.0/45.9 21.0/ 25.0 33.4/ 38,5 66.7/ 77.0 88,4/1020 104.2/120.3 93.2/ 93.2 93,2/ 93,2 95¸6/101,4 137,5/149,5 164,4/180¸8 184,2/178,6 100/100 100/100 110/110 150/150 170/200 200/200 101/101 t01/101 101/101 134/145 159/174 177/195 547 547 547 547 547 547 013 015 014+016 015+013 15.2 30.3 383 45.9 198 39.7 50.2 60.1 40.7 45.8 49.7 66,7 876 850 45 60 60 80 100 110 44 44 47 62 81 93 260 261 281 261 261 261 013 0t5 014+016 01.r_,013 15.2 30 3 38.3 459 19.8 39.7 502 601 43,4 47,9 51,8 688 88,7 87,1 45 60 60 80 100 !10 47 47 49 65 84 95 262 263 268 263 263 263 013 015 014+016 015+013 1_8 15.2 30.3 38.3 45.9 1_7 19.8 39.7 50.2 60.1 43,3 484 52,3 69,3 90,2 87,6 50 60 60 80 100 110 47 47 50 65 84 96 272 272 272 272 272 272 013 015 014_,016 0_5+013 12_] 15.2 303 383 45.9 16:/ 19.8 387 50.2 60.! 46,0 505 544 71 4 92,3 89,7 50 60 60 90 100 110 50 50 52 68 87 96 274 274 274 274 274 274 010 012 012+017 012+010 7,0/ 9.6 12.0/14.7 24.0/29.4 31¸8/38.9 37,5/45,9 21,7/ 25,0 33,4/ 385 66,7/ 770 88.4/102.0 104.2/120.3 90,4/ 904 90,4/ 90.4 90.8/ 97_2 137.5/145_3 159.6/_ 76,6 179¸4/169,4 100/100 100/100 100/110 150/150 175/200 200/200 geJ 96 90/ 98 90/ 98 120/1AO 153/169 171/190 604/604 604/604 go4_04 604/604 604/604 604/604 013 015 0t_-016 015+013 m/-7,8/ 9,6 12,0/14,7 24,0/29,4 31.8/38,9 37.5/45,9 --/-21,7/ 250 33,4/ 38,5 66,7/ 77,[} 88¸4/102,[} 104.2/120,3 96.4/ 96.4 go,o/ 96,4 95,6/101,4 137,3/149,5 164¸4/180,8 184.2/173,6 100/100 100/100 110/110 150/150 175/200 200/200 104/104 104/104 104/104 134/145 159/174 177/195 609/609 609/609 600/509 609_609 609_09 609_09 013 016 014+0_6 015+013 1_-8 15.:_ 30.3 38.3 45.9 1_7 19.8 39.7 50.2 60.1 44,9 48,4 52,3 48,4 90.2 87.6 50 60 60 70 100 110 49 49 50 48 84 gO 287 287 287 287 287 287 013 015 014"016 015+013 15.2 30*3 38.3 45.9 !9.8 39.7 50.2 60.1 47,6 50.5 544 50.5 92,3 89,7 50 60 60 70 1_ 110 51 51 52 51 87 98 289 289 289 289 289 289 Example: Suppry voltage is 460-3 60. Full Load A_n_o_s Heating, Air (_ondi[}oning and Refrigeration Indoor (Evaporator) Fan Motor Lccbad RotO_A s Minimum CIm u!dn_ M_mumOVercun'e_Pmt_ion National El_d_l Code Under_rs' I_ora_ties A B C AB = 452 v BC=464v A',l_raga Volt age = AC=455V 452+464÷455 3 1371 3 *The values listed in this table do not include power exhaust+ See Power Exhaust raise for requirements, theater capacity (kW) is based on heater vott_ge of 240v or 480v, If power d_stribution voltage _o unHvaries from rated, heate¢ kW will vary a_cordingly, "*Fuse or HACR breaker. 457 Determine maximum deviation from average voltage. AB) 457 - 452 _ 5 v BC 464-457 = 7 v NOTES: 1. In compliance with NEC requirements Ior mu_tirno_orand combination load equipment refer to NEC Articles 430 and 440), Iha ovemurrent p rotectlve device for the unit shall be fus_ or HACR breaker, UL, Canada un ts may be fuse or circuit breaker, 2 U nbnlanCed 3-Phase Supply Voltage Nev_r operate a motor whe_ a l>hase imbalance in su upp_ vottage is gm0ier than 2%. Usa the following formula to dele_mine the percent of voyage imbalance, - 1O0x HEAT FLA --/-21.7/ 25.0 33,4/ 38,5 66.7/ 77.0 88.4/1020 104,2/104,2 LEGEND FLA HACR IFM ELECTRIC Actual kwh" --/-7.81 9.6 12,0/14,7 24,0/234 31.8/38,9 37.0/45.g Max_morn bavia_ion is 7 v, D_terrrdr_ percen_ of vo_tag_ lrnba_anc_ max voltage deviation 1tom a'_sra_le voltage average _ltage %VoHage_mt_ance _100x I_i_ _m_unt 2%. _rn_a_ce _f phase 4_7 _ _lt_lo W as _ _ I_w I loMcPalOeleRTA iN_u_i_it_:o_l_lnY imVO_l_n_edgeiaPteth_ imbal_r._s i..... 38 _he rnaxirilum al_ab_a than 2%. contact your 1 INDOOR AIR QUALITY AND CO2 SENSORS -- If a space CO2 sensor is desired, a field-installed 25% outdoor-air damper must be used for proper Demand Control Ventilation (DCV) operation. If not, the 62AQ Energy$Recycler unit outdoor-ak dampers will remain shut unless the space CO2 levels are above the CO2 set point. The 25% outdoor-air damper should be placed in the normal location on the base rooftop unit. See Fig. 24. This damper will allow additional outdoor air to be brought in if the CO2 level is high, independent of 62AQ unit operation. In the occupied mode, the 62AQ unit will usually bring in enough fresh air to maintain CO2 levels below the set point. If not, the 25% outdoor-air damper will open to allow additional fresh air to be brought in. See Fig. 25 and 26 for control wiring. The recommended CO2 sensor is a 33ZCSENCO2 and the recommended 25% outdoor-air damper is a CRTWOPOSOOIA01 or a CRTWOPOS002A01 (dependent on rooftop unit size). See 33ZCSENC02 or 25% outdoor-air damper installation instructions for additional information. 4. From the outside of the unit's side panels fasten the thermostat(s) with two mounting screws, with the quick connect terminals face up. See Fig. 27. 5. Install thermostat knobs (provided in kit). See Fig. 27. 6. Set supply air unant__ (on units with optional factory÷ installed supply air fan [GA] or field-installed accessory supply air fan kit [CRFANKIT001-006A00]). Select the fan speed and damper position to obtain desired cfm. Relocate damper stops to the desired position on the damper support rail and adjust the fan speed by relocating the wire on the supply fan motor terminal block. Factory set position is 45 degrees for the damper position, and medium speed for the motor. Relocate stops to top hole for 30 degrees, bottom hole for 60 degrees, and remove stops for 90 degrees (see Fig. 27). 7. Install the aluminum filter screen and end cap with screws along the top, as shown in Fig. 27. Step 10 -Mount the Barometric Relief Damper -- The hood kit supplied with the energy recovery Step 9 -- Assemble and Mount Supply-Air Hood -- The hood kit supplied with the 62AQ section is needed to complete this installation. The exhaust air hood (that includes the barometric relief damper) must be assembled and installed on the energy recovery section per the instructions below. See Fig. 28. 1. lustall the barometric relief damper onto the energy recovery section by mounting the hinge with 2 screws then sliding in the hinge pin. See Fig. 28. Energy$Recycler TM section is needed to complete this installation. See Fig. 27. The Energy$Recycler section supply air hood installs around its motorized damper inlet. NOTE: Mount the hood sides to the Energy$Recycler section first, and then the hoed top for easier installation. The ] thermostats are shipped factory-wired and taped behind the [ damper blade of the Energy$Recycler section. Knobs and screws are in hood package. 2. Install damper limiter for 30, 45, or 60 degree angles, Limiter pin not required for 90-degree setting (set to the desired position based on cfm requirements and fan speed). See Fig. 28. Fan speed is adjusted by relocating wires on fan terminal blocks. 1. Assemble aod mount supply air hood as shown in Fig. 27. 3. Loosen compressor bolts and remove shipping blocks from under compressor on the 62AQ060 and 62AQ100 sizes only. 4. Install exhaust hood. 2. Discard the tape that holds the thermostats behind the damper plates. Mount thermostats to the hood sides of the energy recovery section unit into the holes provided, with thermostat terminals facing up. See Fig. 27. Mount outside cooling set point thermostat part number HH22HA060 (white label) on the left side of the hood. See Fig. 27. 3. Mount the outside heating thermostat part number HH22HA065 (red label) on the right side of the hood. See Fig. 27. OPTIONAL 25% 5. Install wire guard as shown in Fig. 28. Never operate the unit without the wire guard in place. OPTIONAL HUMIDI-MIZER COIL EVAPORATOR COMPRESSOR 2 ROOFTOP UNIT (RTU) OA DAMPER i OUTSIDE 62AQ ENERGYSRECYCLERrmsECTION AiR _F MIXED AIR EXHAUST AIR DOMPRESOOR, __l ROO UNE t RETURN AIR SUPPLY AIR A Fig. 24 -- 25% Outdoor 39 Air Damper Location E THER MIDISTATTM/ HUMIDSTAT -- 7 m ,,I--@ c_-_ 6 :=-9 5 ---_ I Comntel_ Dc_-_ 181 I ThermldlStal -- - 24v POWe_ 2 _- 9 NO (Alarm Relay Contact) 82.AQ CONNECTION BOARD 33ZCSENC02 _ qGRA-- R1 _ T I i I I I I , I I I TTT_m I F¥o-_,-_,_T,-T;T,, ,- " ,-¥,7¥,, --YEL---YEL- --" _ I COM CRTWOPOSO01A01 or C_Ol_OSgO_Ji02 TWO POSITION DAMPER PLUG --VIO-STAT _ --WHT-- --WriT-- LEGEND Field-Provided Wires NOTES: 1. R1 is a 2-pole,normallyopenrelay(recommended relay:HN61KK040), 2. ThespaceCO=levelandset pointcan be readandchangedlocally, Fig, 25 -- CO2 Sensor Wiring with Electro-Mechanical Controls --_ Q SIG COM --_31 --(I) 41 (_ 4-20 mA 8 C31 -_ 7 [_-_ 6 l::::] - _ 4 _¢o__ J ..... 1 TS-= I(base unit 2 I=o.trctboz_ --_51 --_61 --_7t ® --_81 ,ll-_ -- 24v Po_r 3=-_ 1 =_@ (Alarm Relay Contact) R1 I 62AQ CONNECTION BOARD 33ZCSENCO2 YEL-24v powlr--_-_ [-_-- i I I I I F¥.-_;.,.,_y,y_y_y,-y,-1.,y_-.,.,;,r, 7 "-- _YEL- RI T STAir --WHT_ Wl_2_-WH_ LEGEND Field-Provided Wires NOTES: 1. R1 is a 2-pole normally open relay recommended relay: HN61KK040. 2. The space CO_ level can be read on the Carrier Comfort Network_ system; set pont must be changed ocally. Fig. 26 -- CO2 Sensor Wiring with Factory-Installed 4O PremierLink TM Direct Digital Control (DDC) - HOOD TOP -- KNOB DAMPER BLADE STOP IN 45 _ POSITION SCREWS {2) SIDE LTLO MOUNTING BRACKET END CAP COOLING SET POINT THERMOSTAT (WHITE LABEL) TEMPERATURE COOLING LOCKOUT (LTLO) TEMPERATURE SWITCH SHIPPED WITH UNrr (2) / ALUMINUM FILTER SCREEN J Fig. 27 -- Energy Recovery Section Supply-Air Hood Assembly RELJEF CAMPER HOOC 30° LOCATION DAMPER LIMITER Fig, 28 -- Energy Recovery Section Barometric 41 Exhaust Air Hood Assembly SIDE Step 11 -- Set the Outdoor ing Thermostats Cooling and Heat- • On a sectinn of wall without pipes or ductwork. The light commercial Thermidistat device should NOT be motmted: • Close to a window, on an outside wall, or next to a door leading to the outside. • Exposed to direct light and heat from a lamp, sun, fireplace, or other temperature-radiating object that may cause a false reading. • Close to or in direct airflow from supply registers and return-air registers. • In areas with poor air circulation, such as behind a door or in an alcove. IMPORTANT: The 62AQ Energy$Recycler TM section is shipped with an outdoor thermostat set at 55 F which locks out mechanical cooling on the rooftop section and the Energy$Recycler section compressor. If this feature is not desirable, the rooftop unit's compressor can be allowed to run by relocating both gray wires to the same side of the low temperature lockout thermostat (LTLO) leaving the white wire on the opposite pole, locking out only the Energy$Recycler section compressor. The LTLO is also accessible by removing the filter access panel and the door of the damper mounting bracket. F COOLING -- During the unoccupied period, the economizer mode of operation is used as the first stage of cooling. When the outside air temperature is below the cooling thermostat set point, the outside air will be used for first stage cooling. HEATING The heating thermostat should be adjusted to the second stage balance point (heat output of the energy recovery section plus the heat output of the ftrst stage on rooflop unit equals building load at this temperature). Above this setting, first stage heating will be the energy recovery section unit and second stage will be the ftrst stage of the rooftop unit. Below this point, first stage heating will be the Energy$Recycler section plus first stage heating of the rooftop unit. The second stage will be the second stage of the rooftop unit. HEIGHT LIGHT COMMERCIAL THERMIDISTAT TM ACCESSORY light commercial Thermidistat accessory (part number TSTATCCPLH01-B) or PremierLink TM controller with humidistat is required for field installation for each unit to control the Energy$Recycler section. See Fig. 29. I• WIDTH (in.) I 71/2 ...... I I I i _ Power- Note that this control does not require batteries and is not "power stealing." It does require 24 vac (R and C terminals) from the rooftop section's low-voltage transformer to be connected to it for proper operation. The control will not operate without these 2 connections. See Fig. 30. - .... I IC0NN[_;IOM DEPTH J (in.) 13/8 I r BA_r _NJT I I C0NN[( TI0_ I I I I _ Y[L i f L .... OPTIONAL HUMIDISTAT (HL38MG029) Dehumidification Equipment and Connections -- The dehumidification output terminals on the light commercial Thermidistat device must be connected to the dehumidify input terminals on the Energy$Recycler section. Additionally, if the rooflop section is equipped with the optional Humidi-MiZer TM dehumidification accessory, a relay in the Energy$Recycler section energizes the Humidi-MiZer solenoid to activate the enhanced dehumidification mode. P_K I L- Step I -- Select Light Commercial Thermidistat The light commercial Thermidistat should be mounted: • Approximately 5 ft (I.5 m) from floor. • Close to or in a frequently used room, preferably inside partitioning wall. I _R HUMIOI-MIZE_ ANt) M_ISTU RF/_IIE_ UP&IT5C_Ly The light commercial Thermidistat is a 7-day programmable, wall-mounted, low-voltage control that combines temperature and humidity control in a single unit. It provides separate set points for heating and cooling, and adds dehumidification with separate set points for occupied and unoccupied periods. Different heating and cooling set points and times are programmable for up to 4 periods per day and 7 days per week. The dehumidification output provides direct control of the EoergySReeycler section, rooftop section fans, and the rooftop section compressor in response to the programmed time schedules and temperature settings. During power loss an internal memory stores programs and settings for unlimited time, and the clock continues to run for at least 8 hours. Batteries are not used. -- I Fig. 29 -- Light Commercial Thermidistat Accessory General--A Location (in.) 41/4 U,,I _ _LU Fig. 30 -- Light Commercial Thermidistat Accessory Low-Voltage Connections on an 42 Switches, on this page). Level rear plastic against wall (for aesthetic value only -- light commercial Thermidistat device does not need to be leveled for proper operation) and mark wall through 2 mounting holes. Step 2 -- Set DIP Switches -- There is a 4-sectinn DIP (Dual In-line Package) switch within the light commercial Thermidistaff u device which must be properly set by the installer. It is easiest to set these 4 switches before the light commercial Thermidistat device is mounted to the wall, so complete the following steps first: 1. aport hinged light commercial Thermidistat cover. 2. Remove cover completely by gently snapping it apart at the hinge. 3. Switches are located in upper right comer of circuit board. To change switch position, use corner of a small screwdriver to slide switch to opposite position. 4. After switches have been set, do not reassemble the 2 halves. The rear plastic will be first mounted to wall. SWITCH 1 -- Not used SWITCH 2 -- Not used 4. Drill two 3/16-in. mounting holes in wall where marked. 5. Secure rear plastic to wall with 2 screws and anchors provided. Additional mounting holes are available for more secure mounting if needed. Make sure all wires extend through hole in mounting base. 6. Adjust length and routing of each ware to reach proper connector block and terminal on mounting base with t/4-in, extra length. Strip only I/n in. of insulation from each wire to prevent adjacent wires from shorting together when connected. 7. Match and connect equipment wires to proper terminals of each connector block. Remember R and C must be connected for proper operation (see Fig. 30). SWITCH 3 -- SMART/CONVENTIONAL RECOVERY -Switch 3 selects between conventional or smart recovery from setback. Conventional recovery changes to new set point at preprogrammed time. Smart recovery, which is active in both heating and cooling, starts selected cycle 90 minutes earlier and smoothly adjusts set point so room will arrive at prorammed temperature at programmed time. NOTE: The occupied output is only energized at the preprogrammed time. To Set: Improper wiring or installation may damage light commercial Thermidistat device. Check to make sure wiring is correct before proceeding with installation or turning on power. Refer to wiring schematic in the Troubleshooting section of this manual 8. Push any excess wire into wall and against rear plastic. Seal hole in wall to prevent air leaks. Leaks can affect operation. OFF for smart recovery. This is factory default. ON for conventional recovery. SWITCH 4-- INSTALLER TEST OFF/ON-- Switch 4 selects a special installer test mode that assists with checkout and troubleshooting. See Step 5 -- Conduct Light Commercial Thermidistat Start-Up and Checkout. To Set: OFF ON 9. Reattaeh light commercial Thermidistat ing base by first reattaching hinge. 10. Close light commercial Thermidistat assembly, making sure pins on back of circuit board align with sockets in connector. 11. Turn on power to equipment. for normal operation. (Factory default setting.) for Installer Test mode. Step 3 -- Install Light Commercial Device body to mount- On power up, all display segments will light far 2 seconds. For the next 8 seconds, a 2-digit code appears on LED display that identifies light commercial Thermidistat configuration: CP -- Commercial Product Thermidistat Step 4 -- Set Light Commercial Thermidistat Configuration (Fig. 31 and 32) -- Configuration options, like DIP switch settings, are intended to be selected at installation and normally are not modified by the owner. These options must be made as part of the installation. A special procedure allows entry into the Configuration mode. While in configuration mode, up to 10 selections can be made. A description of each selection and how to use the Configuration mode are as follows: CONFIGURATION OPTIONS -- SUMMARY Option 1 -- Anticipator adjustment Option 2 -- Clean filter timer adjustment Option 3 -- English/Metric selection Option 4 Fan (G) ON with W selection Option 9 -- Holiday heat set point Option 10 -- Holiday cool set point Option 11 -- Holiday humidity set point Option 13 -- Room temperature offset adjustment Option 14 -- Heat cool deadband adjustment Option 21 -- Keyboard lock TO ENTER CONFIGURATION MODE -- Press and hold FAN button for approximately 10 seconds until COOL set point display indicates a flashing "01". The light commercial Thermidistat device is now in Configuration mode. It will automatically exit this mode if no button is pressed for 3 minutes. Pressing HOLD End button will exit the Configuration mode immediately. Before installing light commercial Thermidistat device, turn off all power to COBRA TM energy recovery units. There may be more than one power disconnect. Electrical shock can cause personal injury or death. Install lockout tags on disconnects. l. Turn offall power to equipment. Tag discounect. 2. If an existing thermustat is being replaced: a. Remove existing thermostat from wall. b. Disconnect a time. c. As each wire is disconnected, and terminal marking. d. New or additional wire may be needed to accommodate added humidity outputs transformer common. Discard or recycle old thermostat. e. wires from existing thermostat, one at record wire color properly. 3. Route Wires through large hole in rear plastic. Level rear plastic (separated from front plastic in Step 2 Set DIP 43 [] [] COPY PREVIOUS DAY PROGRAM [] CHANGE [] © MODE [] DAY TO ADJUST: uP [] HUMIDITY I. Enter Configuration mode. The upper small (COOL set point) display will be flashing 01. If not, use up and down set point buttons to move it to 01. 2. Press SET TIME/TEMP button once to flash current selection of 1, 2, 3, 4, 5, 6, 7, 8, or 9 on large display. Factory default is 3. FAN DOWN SET TIME/TEMP HOLIDAY 3. Use up and down set point buttons to move to desired anticipator setting. HOLD End 4. Press SET TIME!'I_MP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode. Option 2 -- Clean Filter Timer -- Select hours of blower operation (heating, cooling, or fan) before CLEAN FILTER icon is displayed. With OFF selected, icon will never come on, disabling this feature. Time selection can range from 400 to 3600 blower operation hours by selecting numbers 1 through 9. (Time is 400 times number selected.) Factory default is 2 (800 hr). Recommended blower operation hours selections are: disposable filter -- 400 to 800 hr; media filter 1200 to 1600 hr; electronic air cleaner-1600 to 2400 hr. TO SELECT OR ADJUST: Fig. 31 -- Light Commercial Thermidistat TM Keypad Mode OFF HOLDHOLIDAY DEHUM HEAT Gel UN1 OC2 UN2 OO Mo Tu We i_1 Fr Sa Su Th AUTO COOL BB B: BB _>COOL Fan D CLEAN ON** IT]M E AB I. Enter Configttration mode. Use up and down set point buttons to make small display (now flashing) indicate 02. 2. Press SET TIME/TEMP button once to display current selection of 1, 2, 3, 4, 5, 6, 7, 8, or 9 on large display. Factory default is 2. 3. Use up and down set point buttons to move between available choices. P8 HEAT FILTER pROGRAMMING AUTO Fig. 32 -- Light Commercial Thermidistat LCD on Power Up 4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode. Option 3 English/Metric -- Select between Fahrenheit and Celsius operation. Factory default is Fahrenheit. TO SELECT OR ADJUST: WHILE IN CONFIGURATION MODE -- The upper small (COOL set point) display indicates selected option number and large display indicates selection made within that option. One of these will be flashing. The up and down set point buttons are used, both to move between available options and to make selection for each option. When option number (small display) is flashing, the up and down set point buttons allows for scrolling through options moving between available option numbers. After desired option number has been selected, press SET TIME.q_MP button once. The large display will now flash, indicating that up and down set point buttons now control available choices within that option. Each press of SET TIME! TEMP button switches between available option (small display) and available selections within each option (large display). 1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 03. 2. Press SET TIMEffEMP button once to flash current selection off or C. Factory default is E 3. Use up and down set point buttons to move between F and C on large display. 4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode. Option 4 -- Fan (G) On With W -- This selection determines whether fan (G) output is to be ON or OFF when any W (furnace or strip heat) output is ON. Most furnaces and fan coils manage their own blowers and do not require separate G signal. For these applications, select OFF. Some auxiliary heaters require separate G signal to turn on blower. In this case, select ON. Factory default is OFF. TO SELECT: Option 1 -- Anticipator Adjustment -- This adjustment controls sensitivity and cycle rate of light commercial Thermidistat device. Higher numbers decrease sensitivity and slow cycle rate. Lower numbers increase sensitivity and cycle rate. Anticipator values can range from 1 to 9. Factory default is 3. This default selection provides optimum performance in nearly all installations. Try it first; do not change setting unless there is evidence of need to do so. I. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 04. 2. Press SET TIME/TEMP button once to flash large display. Unlike conventional anticipators, this setting is not determined by current draw. There is no need to measure, know, or compensate for current draw. There is also no droop with this light commercial Thermidistat device. Regardless of setting and number of stages, both heating and cooling will control to their respective set points. 3. Use up or down set point buttons to alternate between OFF and ON on large display. 4. 44 Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode. Option 9-- Holid_ay Hea_ SetPoint-- Thisselection determines theheating setpoint(40to90minus deadband F)when theHOLIDAY function isactive. TOSELECT: I. EnterConfiguration mode. Useupanddownbuttons to make smalldisplay (nowflashing) indicate 09. 2. Press SETTIME/TEMP button once toflash large display. 3. Useup or downsetpointbuttons to selectdesired temperature. 4. Press SETTIMEFfEMP buttonagainto flashsmall upperdisplay forselection ofanother option, orpress HOLDEndtoexitConfiguration mode. 1. Enter Configuration mode if not already there. Use up and down set point buttons to make small display (now flashing) indicate 10. 2. Press SET TIME!TEMP button once to flash large display. 4. Press SET T1MEFI'EMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode. OPtion 14 -- Heat/Cool Deac!lpand Adjustment -- This option selects the minimum difference between heating and cooling set points. A larger difference saves energy and a smaller difference decreases temperature difference between heating and cooling. Factory default is 2, which means cooling set point must be a minimum of 2 degrees above heating set point. An attempt to move them closer will result in one "pushing" the other to maintain the required difference. Depending on set points, moving deadband closer than 2 degrees may result in regular cycling between heat and cool when AUTO mode is selected. However, this cycling cannot occur more often than 1 transition every 10 minutes. The system has a built-in requirement that it cannot switch between heat and cool without a 10-miunte "off' time between the 2 operations. Specifically, to switch from one mode to the other, there must be no demand for the old mode and a demand for the new mode, and this must exist continually for 10 minutes before transition to the new mode will occur. TO SELECT: 3. Use up or down set point buttons to select desired temperature. 4. Press SET TIMEffEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode. 1. Enter Configuration mode if not already there. Use up and down set point buttons to make small display (now flashing) indicate 14. 2. Press SET TIMEFIEMP button once to flash large display. Option 11 -- Holiday Humidity Set Point -- This selection determines the humidity set point (50 to 90% rh [relative humidity]) when the HOLIDAY function is active. NOTE: This value can only be changed in the installer software Configuration mode. TO SELECT: 3. Useupordownsetpointbottonstomovebetween0, 1,2, 3, 4, 5, or 6 on large display. Faetory default is 2. 4. Press SET T1ME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode. Option 21 -- Keyboard Lock This option allows the installer to disable the thermostat from being changed. TO SELECT: Option 10 -- Holiday Cool Set Point -- This selection determines the cooling set point (40 to 90 minus deodbaod F) when the HOLIDAY function is active. TO SELECT: I. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 11. 2. Press SET TIMEffEMP button once to fiash large display. 1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 21. 2. Press SET TIME/TEMP button once to flash large display. 3. Use up and down set point buttons to move between OF and ON on large display. Factory default is OF, keyboard is active. 3. Use up or down buttons to select desired humidity. 4. Press SET TIME/TEMP button again to flash small upper display for selection of another option, or press HOLD End to exit Configuration mode. Option 13Room Temperature Offset Adjust -- This option allows calibration (or deliberate miscalibration) of room temperature sensor. There are various reasons why building owners may want to have displayed temperature adjusted to a higher or lower value. The selected number is number of degrees, plus or minus, which will be added to actual temperature. The numbers can range between -5 and +5. Factory default is 0. This adjusted value will be used as actual temperature for both display and con_ol action. For example, if 2 is selected, 72 F actual will read 74 F. lfset point is 72 F, the room will control to an actual temperature of 70 F which will be displayed and acted upon as if it were 72 E The effect is that a positive number selection will make the room temperature lower and vice versa. The light commercial Thermidistat device is calibrated within an accuracy of± 1o F when shipped fix_m the factory, so this adjustment will provide the best accuracy when set to 0. TO SELECT: 4. Step 5 -- Conduct Light Commercial Thermidistat Start-Up and Checkout -- The light commercial Thermidistat device is designed with a built-in installer test capability. It allows easy operation of equipment without delays or set point adjustments to force heating or cooling. To enable Installer Test mode, move DIP switch no. 4 to ON position. To access this switch, open case as described in Step 2 -Set DIP Switches. Use the tip of a small screwdriver to slide switch no. 4 to ON position. 1. Enter Configuration mode. Use up and down set point buttons to make small display (now flashing) indicate 13. 2. Press SET T1ME/TEMP button once to flash large display. 3. NOTE: Once the keyboard is locked the building manager can momentarily unlock the keyboard by pressing the following keys sequentially, MODE, COPY PREVIOUS DAY, SET TIME/TEMP, and HOLD End. The sequence must be completed within a 5-second period, and the keypad will be unlocked. The keypad will return to lock once the keypad is idle for a 2-minute period or immediately if aller exiting the Configuration mode. Press SET TIME/TEMP button again to flash upper small display for selection of another option, or press HOLD End to exit Configuration mode. Use up or down set point buttons to move between 3, _., -3, -2, 1, 0, 1, 2, 3, 4, or 5 on large display. Factory default is 0. 45 WhileinInstaller Test mode, clock willdisplay"lnSt," FAN button willcontrol fan,andMODEbutton willcontrol heating andcooling. TOTEST FAN: NOTE:In theInstaller Testmodethefenoperation is not If fixed temperatures are desired, push HOLD End button to turn on HOLD icon. This will maintain set points, not allowing them to change with pregrammed schedule. During unoccupied periods the FAN button may be used to select between AUTO (fan on only with equipment) and FAN (fan on continuously) fen modes. During occupied periods the fan is on continuously. DEHUMIDIFICATION--Dehumidification is done only during cooling. A dehumidification set point is available to the owner in both occupied and unoccupied times. It can range from 50 to 90% relative humidity. When actual humidity is higher then set point, a dehumidification demand exists. In the occupied period, the light commercial Thermidistat TM device responds by activating its dehumidify output (DEHUM) turning on the compres.sor in the energy recovery section; and when a call for cooling exists, energizing the Humidi-MiZer TM solenoid in the 48/50HJ unit (if so equipped). The 62AQ Energy$Recycler TM compressor will be started in the Occupied mode even though a call for cooling does not exist; thus dehumidifying the outside air before it enters the building. In the unoccupied period the humidistat will only energize the Humidi-MiZer solenoid in the main unit. dependent on the occupied signal. Fan button switches FAN icon between AUTO and ON. While ON is displayed, G output will be on, turning fan on. Allow up to 10 seconds after button is pressed for fen to tau'non and off. On 3 through 121/2 ton energy recovery units, the fan continues to operate for a minimum of 30 seconds after G signal is removed. NOTE: In other than the Installer Test mode the fan will run continuously during the occupied periods. If auto fan is selected, the fan will come on with a heating or cooling call during the unoccupied periods and run continuously during the occupied periods. The fan icon AUTO will be lit if auto fan is selected and ON will be lit when the fan is on. TO TEST COOLING AND DEHUMIDIFICATION: Press MODE button until COOL icon toms on. YI cooling begins within 10 seconds and remains on for 4 minutes. Two minutes after Y1 comes on, the Y2 signal is energized for 2 minutes. At the end of 4-minute ran, cooling stops and MODE reverts to OFF. At any time during 4-minute run time, cooling may be turned off by pressing MODE button until OFF appears. While cooling is on, successive presses of HUMIDITY button turns the dehumidify output on and off. While this output is active, the "DFMUM" icon will be energized. TO TEST PRIMARY HEATING: However, if the humidity is below the set point in the unoccupied period, a "mini" economizer mode will be initiated, bringing in outside air to cool the space as the first stage of cooling, provided the outdoor air thermostat in the energy recovery section is below its set point. HOLIDAY -- A holiday selection is available specifically for times where the building will not be occupied for an extended period. For convenience, one button selects Holiday mode which is indicated by "HOLIDAY" icon on LED display. Holiday mode also has an automatic hold, meaning that set points are not affected by the programmed schedule. While in Holiday mode, the system provides temperature and humidity protection for the building in all seasons, but not comfort. Holiday Set Points -- The settings for HEAT, COOL, and DEHUM should have been done in the Configuration mode (Options 9,10, and 1I). Press MODE button until HEAT icon toms on. WI heating begins within I0 seconds and remains on for 4 minutes. This is the Recycling mode. If the outdoor temperature is below the balance point it will also include first stage furnace or electric heat in AC system. W1 will be on for 2 minutes followed by second stage W2 for 2 minutes. If the outdoor temperature is above the balance point, this second stage call will energize first stage furnace or electric heat in AC system. If the outdoor temperature is below the balance point, this second stage call will energize second stage furnace or electric heat in AC system. At the end of 4-minute ran, heating stops, and MODE reverts back to OFF. At any time during 4-minute run time, heating may be turned off by pressing MODE button until OFF appears. While heating is on, successive presses of HUMIDITY button turn Occupied output on and off. While this output is active, "OC" appears in cool set point display. OPERATIONAL There are two different controls available: a light commercial Thermidistat device or a Humidstat in conjunction with a temperature sensor, The light commercial Thcmlidistat device is a 7-day programmable, wall mounted, low voltage field-instaned control. It combines temperature and humidity control in a single unit and provides separate set points fur heating and cooling. The control adds a dehumidification control function with separate set points for up to 2 occupied and unoccupied periods per day. Step 6 p Make Final Settings -- Be sure to return DIP switch no. 4 back to OFF position to exit Installer Test mode. Assuming the system is to be left in operation after installation is complete, use MODE button to select between HEAT, COOL, or AUTO to provide desired operation of heating, cooling, or both. The default set points and programmed schedule are (ONLY ONE PERIOD 1S PROGRAMMED): OCCUPIED 1 - OCCUPIED 2 - 7:00 AM; COOL = 76 F; HEAT - 72 F DISPLAY WILL READ OC2 UNOCCUPIED 1 _ UNOCCUPIED COOL - 85 F; HEAT = 65 F DISPLAY "WILL READ UN2 INFORMATION Different heating and cooling set points and times are programmable for up to 4 periods per day 7 days per week. In case of a power loss an internal memory stores programs and settings for unlimited time, and the dock continues to run for at least 8 hours. Batteries are not used. The light commercial Thermidistat device (or Humidistat and temperature sensor) provides direct control of the energy recovery section, rooftop unit fans, and rooftop unit compressor in response to the programmed time schedules and temperature settings. The dehumidification output signal controls the energy recovery compressor to cool and dehumidify the supply air via a relay. Typical unit airflow is shown in Fig. 33. See Table 2A end 2B for operating information and system response. 2 = 5:00 PM; Ifprugrammed schedule is to be used, make sure the HOLD icon is off. The schedule is energized or deenergiTaxl by pushing the HOLD End button. 46 on the temperature and humidity requirements as sensed in the space. Either a Carrier Thermidistat TM device (combined temperature and humidity sensing capability) or separate thermostat and humidistat can be used with the Httmidi-MiZer system. See Tables 3A and 3B for sequence of operation of COBRA units equipped with the Humidi-MiZer dehumidification option. Unoccupied Cooling Mode -- During unoccupied periods the system fans and compressionwill cycle in response to the light commercial Thermidistat device's (or Humidistat and temperature sensor) temperature and humidity output signals to maintain space conditions at programmed set points. During mild weather, if the outdoor temperature is below the outside-air thermostat (OAT) set point, all compressor operation is locked off and the s_,stem operates in the economizer mode to provide flee cooling. Healing with H_midi-MiZer in Unoccunied Mode -- In the unoccupied mode, the Energy$Recycler (E$R) unit is off and all compressors are locked off. First stage heat is rooftop section heat at 50%. Second stage heat is rooftop unit heat at 100%. See Table 3A. If outdoor air is unsuitable (humidity or air quality), then the Energy$Recycler TM section will be off. If outdoor air is suitable, then both the EnergySRecycler section and the rooftop section will be used for cooling. First stage of cooling is the Energy$Recycler section in economizer mode. Second stage of cooling energizes the Energy$Recycler and rooftop compressors. Headng with Humidi-MiZer in Occunied Mode -- In the occupied mode, when the ESR compressor runs in heat mode, it extracts heat from the exhaust air and rejects heat to the incoming outdoor air, returning energy to the building that, otherwise, would be wasted. The E$R and rooftop section fans run continuously. Rooftop section compressors are always off. On a first stage call, the ESR compressor is on in heat mode. If the outdoor air is above the set point, rooftop section heat is off. Rooftop section beat is on at 50°/0 iftbe outdoor air is below the set point. On a second stage call, the E$R compressor is on in heat mode. Rooftop section heat is on at 50% if the outdoor air is above the set point. Rooftop section heat is on at 100% if the outdoor air is below the set point. See Table 3B. Occupied Cooling Mode -- During occupied periods, the Energy$Recycler fans and the rooftop unit's fans run continuously to maintain proper airflow and ventilation rotes. The compressors in the Energy$Recycler section and the rooftop unit cycle in response to the dehumidification and thermostat output signals from the control to maintain proper tempemtore and humidity levels. Cooling Operation with the Humidi-MiZer TM Option (Units after October 2004) -- Units equipped NOTE: If there is a thermostat call from the space for heating, all dehumidification (both subeooling mode and hot gas reheat mode) will not operate. with the Humidi-MiZer dehumidification option are capable of increased humidity control by utilizing a common subcooling/ reheat dehumidification coil. This unique and innovative design provides the capability of the rooftop section to operate in both a subeooling mode and a hot gas reheat (HGRH) mode. A 48/50HJ rooftop unit equipped with the Humidi-MiZer system can be used with or without a 62AQ EnergySRecycler TM unit. See the Humidi-MiZer Application Data manual for additional details. MOISTUREMI$ER TM OPTION (Units prior to October 2004) -- Units equipped with the MoistureMiSer dehumidification option have an up to 40% increase in latent capacity in hot, humid climates. The MoistureMi$er dehumidification option increases humidity control and comfort in the occupied space by automatically lowering the evaporator coil temperatore to optimum dehumidification levels while simultaneously reheating the leaving air to prevent overcooling. The MoistureMi$er capabilities have been incorporated into the Humidi-MiZer system; the MoistureMi$er is no longer an available option for units produced after October 2004. The incorporation of the Humidi-MiZer adaptive dehumidification system on a COBRA TM unit adds significant flexibility to the overall system. The response of the Humidi-MiZer system to varying space conditions is extremely dynamic. The COBRA energy recovery unit or 48/50HJ rooftop unit equipped with the Humidi-MiZer system will respond based ROOFTOP UNIT ENERGYRECOVERYSECTION 13 OUTSIDE AIR MIXED AIR I ---2 EXHAUSTAIR ROOF 1 LINE ROOM AIR Fig. 33 -- Typical Unit Airflow Diagram 47 SUPPLY AIR I . Table 2A -- COBRA TM Energy Recovery Unit Sequence of Operation -- Unoccupied UNOCCUPIED COOLING Indoor Temperature Above Y2* Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High Indoor Temperature Between Y1 & Y2* Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High Indoor Temperature Below Y1 Humidity Low Humidity High NOTE: OAT < 55 F all compression off HEATING Indoor Temperature Above Wl Indoor Temperature Between Wl & W2 Indoor Temperature Below W2 E$R Compressor I E$R Fans I RTU Compress;or I I RTU Compressor 2" I RTU Fans I RTU Heat OffOn Off Off On_fyc.) Off Off OffOftOffOft OffOff OnOffOffOff(_c) ESR Compressor_ Off On On On On (cyc.) Off On Icyc.I On cyc. On (cyc.) Off off Off off o, On On On off On On On (cyc.) On cyc.) On (cyc.) I Off Off Off off On off On On_fyc.) Off Off Off RTU Compressor I off Off Io 1 On cyc.) RTU Compressor 2" _ Off off Off off II _%,1 J ;JIon Off LEGEND E$R -OAT RTU -- On On On On Off On, 50 *Second stage for Y2 call applicable on rooftop units with 2 circuits only. 1-50% rooftop unit heat only applicable with 2-stage electric or gas heating units. Energy$Recycler TM Unit Outdoor Air Temperature Rooftop Unit Table 2B -- COBRA Energy Recovery Unit Sequence of Operation -- Occupied OCCUPIED COOLING Indoor Temperature Above Y2* Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High Indoor Temperature Between Y1 & Y2* Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High Indoor Temperature Below Y1 Humidity Low Humidity High NOTE: OAT < 55 F aJlcompression off HEATING Indoor Indoor OAT OAT Indoor OAT OAT Temperature Above Wl Temperature Between Wl & W2 >Set Pt (30 F)Set Pt (30 F) Off Off E$R Compressor Off Indoor Temperature Temperature Between Indoor Below W2Wl & W2 LEGEND E$R -HGRH-OAT -- Off Off Off On RTU -SC -- E$ROff Fans I Off Off Off Off Off Off Off On with HGRH Off On with HGRH RTU Compressor I I RTU Compressor 2 Off Off I IIOnOff (cyc.) On (c_/c.) Off Off RTU Fans RTU Heat Off Off On (cyc,) Off Off On Icyc.) on, L On, 50% Rooftop Unit Subcooling Table 3B -- Humidi-MiZer Adaptive Dehumidification System Rooftop with COBRA Energy Recovery Unit Sequence of Operation -- Occupied OCCUPIED E=.Compressor IE=R Fans ] RTU Compressor COOLING Indoor Temperature Above Y2 Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High Indoor Temperature Between Y1 & Y2 Humidity Low & OAT Low Humidity Low & OAT High Humidity High & OAT Low Humidity High & OAT High Indoor Temperature Below Y1 Humidity Low Humidity High NOTE: OAT < 55 F all compression off I I RTU Compressor 2 [ wru Fans I RTU Heat On On On On On On On On On without SC On without SC On with SC On with SC Off On without SC On with SC On with SC On On On On Off Off Off Off Off On On On On On On On Off On without SC On with SC On with SC Off Off On with HGRH On with HGRH On On On On Off Off Off Off I On On I On with HGRH off On Off t Off On with HGRH I On On I off Off HEATING ESR Compressor Off Indoor Temperature Above Wl Indoor Temperature Between Wl & W2 OAT >Set Pt (30 F) OAT Set Pt (30 F) OAT J;//, 550 600 / 700 650 75O AIRFLOW (CFM) LEGEND Z_ -[] -- Damper at 30 Degrees Open Damper at 45 Degrees Open -...... Damper at 30 Damper at 45 Damper at 60 Damper at 90 High Speed •Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 39 --62AQ100 Exhaust Fan Performance Curve (208v) 600 Med Speed - all damper positionl igh Speed - all dam_ 500 gJ O a. Z Low Speed- _amper 506 600 400 posi6on_ 760 800 900 1000 1100 AIRFLOW (CFM) Fig. 40 -- 62AQ100 Exhaust 54 Fan Power Curve (208v) 360 1200 ,,< 0.00 : _.101 °P f _ uJ -0,20 ¢3tnO : # -0.30 _, L t /I z -0.40 / / uJ_4.50 -0.60 f I / / / 4 / *0.70 600 650 700 750 800 850 900 950 1000 1050 1100 AIRFLOW (CFM) LEGEND A ----- Damper _ 30 Damper _ 45 • Damper _60 Damper _ 90 High Speed _--_Med Speed ...... Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 41 -- 62AQ100 Exhaust Fan Performance Curve (230v) i High Speed - all damper 650 positions 6OO Med Speed - all damper positions 55O 5O0 45O 400 J 60O 700 800 900 1000 1100 AIRFLOW (CFM) Fig. 42 -- 62AQ100 Exhaust 55 Fan Power Curve (230v) 35O 1200 W 0 8. Z ,,< -0.10 r, ! I | I -0.20 tu t..._ -0.30 I Zo¢ / I o , t -0.50 03 I I t 1 -0.70 1100 1200 I • ' ' _' I / o/ I / I & / Pi/ /''... ./ ! -0.60 • / -0.40 ! , I I I , l ,I i 1300 1400 1500 1600 1700 1800 1900 2000 2100 AIRFLOW (CFM) LEGEND --• -<_ -_ -_--_ ...... Damper at 30 Damper at 45 Damper at 60 Damper at 90 High Speed Mad Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 43 -- 62AQ200 Exhaust Fan Performance Curve (208v) 750 I i SSIORS High Speed - all damper po " ' J 700 650 600 UJ J 550 O 500 Z u<( ed Speed -all damper positions 450 400 Low Speed - all damper positions I I 110o t200 1300 1400 1500 AIRFLOW 1600 1700 1800 (CFM) Fig. 44 -- 62AQ200 Exhaust Fan Power Curve (208v) 56 1900 350 2000 -0,I0 -0.20 # I ! | ILl p-_ -0.30 _3U}A z_ _o.:i ___.= -0.40 u) -0.50 I / # A I # I '! ,! ' , / { / %" ,_ :_/I I l ! ! # i | UJI- /1 ' iil't -0.60 -0.70 1100 1200 1300 1400 1500 1600 / 1700 1800 1900 2000 2100 AIRFLOW (CFM) LEGEND Z_ -[] -• -O -_ __ _m-...... Damper at 30 Damper at 45 Damper at 60 Damper at 90 High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 45 -- 62AQ200 Exhaust Fan Performance Curve (230v) 550 f 750 High Speed - all damper positions J 650 )eed - all damper positions uJ 55O O z 450 - all damper p_sitions / 1100 1200 1300 1400 1500 1600 1700 1800 1900 AIRFLOW (CFM) Fig. 46 -- 62AQ200 Exhaust 5? Fan Power Curve (230v) 35O 2000 -0.10 _0.20 ' . "/, I :_ uJ -0,30 ,I • I , / _ -O.&O _ e ,, _ , n # II *l,, I l* , ,;// f I / / I lUluJ I -0.50 ,(° I / I ' I ' -0.60 -0.70 1100 I I 1200 ' III [5 1300 1400 1500 t600 t700 AIRFLOW 1800 1900 2000 2100 (CFM) LEGEND LI -[] -• -O --- -.... ...... Damper at 30 Damper at 45 Damper at 60 Damper at 90 High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig, 47 -- 62AQ200 Exhaust Fan Performance Curve (460v) 900 High Speed- all c 1per positior 800 700 / _==*_"- / Me_ Speed- alldamper positions uJ 6oo o I1. z 5oo _ 1100 1200 r""""--Low' 1300 I Speed 1400 I - all damper 1500 I positions 1600 1700 1800 1900 AIRFLOW(CFM) Fig. 48 -- 62AQ200 Exhaust 58 Fan Power Curve (460v) 2000 400 2100 -0.10 I DA_ 3ER ST( ,P 30 D IG f -0.30 -0.40 _a z -0.59 -0.60" NO D kMPER STOF / / / Jls / , -0.20" uJ DAMPI R STOF 45 DE( // // / t / PULLEY 5 TURNS OPEN -0.70 1700 1800 I I 1900 2000 2100 2200 2300 2400 2500 AIRFLOW 2600 2700 2800 2900 3000 3100 3200 (CFM) LEGEND --8-- -- Pulley 0 Turns Open Pulley 1 Turn Open Pulley 2 Turns Open Pulley 3 Turns Open Pulley 4 Turns Open Pulley 5 Turns Open Fig. 49 -- 62AQ300 Exhaust Fan Performance Curve (230v) 2500 _PULLEY rll}Y 1 ;LOSE r e'_ )1 PUILE TURN 2000 2 OPEN 1500 o_ PULLEY 3 TURNS OPEN I%. _ULLEY 4 URNSIIPEN D\MPER _DEG DAMFER90D_G DAMP _R 30 D [G 5O0 PUILEY5T 1700 1800 1900 2000 RNSOFEN 2100 2200 2300 2400 2500 2600 2700 2800 2900 AIRFLOW (CFM) Fig. 50 -- 62AQ300 Exhaust Fan Power Curve (230v) 59 3000 0 3100 0.50 o4g,_ ='--- °.0° w 0.20 % 0.10 z_:_ 0.00 WI- -0.10 ..... 1 -0.20 ' _},3g -O.4O -030 -0.60 350 400 450 500 550 600 650 AIRFLOW (CFM) LEGEND Z_ -[] -• <_ -.... --_-...... Damper at 30 Damper at 45 Damper at 60 Damper at 90 No Fan High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 51 -- 62AQ060 Supply Fan Performance Curve (208v) 300 250 High Speed - all damper _:ed 300 - al;_ns 400 positions 200 150 _.1 100 O 0,. z so "_ Med Speed* alldamper positions 500 600 700 AIRFLOW (CFM) Fig. 52 -- 62AQ060 Supply Fan Power Curve (208v) 6O 700 750 0.50 0.40 0.30 LU i.=_; 0.20 0.10 Z 0.00 U_F- -0.10 -0.20 -0.30 L'S.'zs-.-S..,.. -0.40 -0.50 -0.60 350 450 550 AIRFLOW 650 750 (CFM) LEGEND Z_ [3 • O .... --_-...... ----- Damper at 30 Damper at 45 Damper at 60 Damper at 90 No Fan High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 53 -- 62AQ060 Supply Fan Performance Curve (230v) 300 ,,250 High Speed - all damper positions ,,.,_€ m,I, 2o0 J 150 &U 100 Z ,,_ Med Speed - all damper positions O Low Speed - all damper positions 50 300 400 500 AIRFLOW 600 (CFM) Fig. 54 -- 62AQ060 Supply Fan Power Curve (230v) 61 0 70O 0.8o 0.70 0.0o I | I 9 I | 0.50 0.40 IJJ i..(_ 0.30 %. 0.20 z_ 0.1o _-__. o.oo I <> -o.10 of u) _0.2o \ -0,30 -0,40 -0.50 -0.60 4OO 500 000 700 800 10oo 900 1100 AIRFLOW (CFM) LEGEND [] • .... _ ...... ----- Damper at 30 Damper at 45 Damper at 60 Damper at 90 NO Fan High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 55 -- 62AQ100 Supply Fan Performance Curve (208v) 550 / High Speed - with damper at 90 and 60 degree= 450 IZ uJ High Speed - with d_mper at 30 degrees O 0. Z 350 Low Speed - _11damper positions I 55O 050 750 050 950 AIRFLOW(CFM) Fig. 56 -- 62AQ100 Supply 62 Fan Power Curve (208v) 250 1050 0.90 0.80 0,70 0.60 _'115' 0.50 uJ 0.40 0.00 0.20 t 0.10 _=_o= llJt-- 0.00 0,10 U) \ A -0.20 -0.30 _).40 -0.50 -0.60 5O0 600 800 700 900 1000 1100 AIRFLOW (CFM) LEGEND A --• -,_ -,. --_-...... Damper at 30 Damper at 45 Damper at 60 Damper at 90 No Fan High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 57 --62AQ100 Supply Fan Performance Curve (230v) 700 600 5O0 LU O 0= Z all damper Lowspe positions Speed 600 700 800 900 AIRFLOW 400 1000 1100 (CFM) Fig, 58 -- 62AQ100 Supply Fan Power Curve (230v) 63 3OO 1200 0,90 0.80 0.70 0.60 LU 0.50 0.40 0.30 z_: 0.20 wl,,- 0.10 0.00 1 -0.10 -0.20 -0.30 -0.40 -0.50 -0,60 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 AIRFLOW (CFM) LEGEND Z_ -[] -• --O---,. _ ...... Damper at 30 Damper at 45 Damper at 60 Damper at 90 No Fan High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 59 -- 62AQ200 Supply Fan Performance Curve (208v) 6_0 _J High Speed - atl damper positions J J 500 f _ f _eMed Speed - all damper positions 0 Low Speed - all damper position_,_ J_ 400 ,,I J lOO0 11oo 1200 1300 1400 AIRFLOW 1500 1600 1700 1800 (CFM) Fig. 60 -- 62AQ200 Supply Fan Power Curve (208v) 64 1900 300 2000 0.70 0.60 . uJ I.=_ 0.50 0.40 0.30 0.20 z_ 0.10 0,00. ___= IJJ I,- -0.10 -0.20 -0.30 -O,4O -0.50 -0.60 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 AIRFLOW (CU FT/MIN) LEGEND L_ [] • O ----- Damper at 30 Damper at 45 Damper at 60 Damper at g0 .. _ No Fan High Speed -----Med Speed ...... Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 61 -- 62AQ200 Supply Fan Performance Curve (230v) 800 ,7oo __ High Speed - all da,,,per positions-- € __ _, - 600 uJ O Low Speed - all damper positions 5OO mml_ _PO -_a I damper positions 400 1000 1100 1200 1300 1400 1500 1600 1700 1800 AIRFLOW(CFM) Fig. 62 -- 62AQ200 Supply 65 Fan Power Curve (230v) 1900 3OO 2000 Z 1100 1200 1300 1400 1500 1600 1700 1800 _900 2000 AIRFLOW(CFM) LEGEND -• O -.... -mmm ...... Damper Damper at at 30 45 Damper at 60 Damper at 90 NoFan High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 63 -- 62AQ200 Supply Fan Performance Curve (460v) 1000 900 I High Speed - all damper positions _._ 800 _J LU 700 I Med Speed - all damper 0 o= z positionl 600 I f lOOO 1t00 1200 Low Speed - all damper positions 1300 1400 1500 AIRFLOW 1600 50O 1700 1800 (CFM) Fig. 64 -- 62AQ200 Supply Fan Power Curve (460v) 66 1900 4OO 2000 0.60 0.50 I . _ !!!i...... .......... i 1900 2000 210O 2200 2300 : • 2400 2500 2600 2700 2800 2900 3000 AIRFLOW (CU FT/MIN) LEGEND A Fr • O ----- Damper at 30 Damper at 45 Damper at 60 Damper at 90 .. -- No Fan High Speed _-Med Speed ...... Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 65 -- 62AQ300 Supply Fan Performance Curve (208v) i H _14oo High Speed - all damper posilions 1200 ' i 2800 i 2900 1100 _ 112 W 1000 0 Q_ Z 900 Low Speed-alldamperpositions i 1800 1900 2000 2100 2200 2300 AIRFLOW Fig. 66-- 2400 2500 2600 2700 (CFM) 62AQ300 Supply Fan Power Curve (208v) 67 03 1 800 700 3000 0.90 i 0.00 0.70 0.60 2200 2300 2400 2500 AIRFLOW 2600 2700 2800 2900 3000 3100 3200 3300 (CFM} LEGEND A -[] • -_, -.... --_-...... Damper at 30 Damper at 45 Damper at 60 Damper at 90 No Fan High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Open Open Fig. 67 -- 62AQ300 Supply Fan Performance Curve (230v) 1500 1400 = 13oo_" o: Lu 11oo o. z 1000 _u. 900 1800 1900 2000 210<) 2200 2300 AIRFLOW + + 2400 2500 2600 2700 2800 (CFM) Fig. 68 -- 62AQ300 Supply Fan Power Curve (230v) 68 2900 8OO 3000 0.90 - LU i,. iX: _:ID. _(3Z UJI-- • {/) i 2300 2400 2500 AIRFLOW 2700 2600 2000 2900 6CO0 (CFM) LEGEND A [] • @ .... --_-...... ----- Damper at 30 Damper at 45 Damper at 60 Damper at 90 NO Fan High Speed Med Speed Low Speed Degrees Degrees Degrees Degrees Open Open Gpen Open Fig. 69 _ 62AQ300 Supply Fan Performance Curve (460v) 1700 1600 / High Speed - all damper positions 1500 i ¢c uJ 1200 -i : I i 110D i I i I 1800 1900 2000 2100 2200 1000 - 9_0 2300 2400 AIRFLOW 2500 2600 2700 2800 (CFM) Fig. 70 -- 62AQ300 Supply Fen Power Curve (460v) 69 2g00 3000 O D. Z PRE-START-UP 5. Verify the following: a. Failure to observe the following warnings could result in serious personal injury. 1. Follow recognized safety practices and wear protective goggles and gloves when checking or servicing refrigerant system. 2. Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured. b. c. d. e. 3. Do not remove compressor terminal cover until all electrical sources are disconnected and tagged accordingly. 4. Relieve all pressure from system before touching or disturbing any connections inside compressor terminal box. lfreliigerant leak is suspected around compressor terminals, use accepted methods to recover refrigerant. 5. Never attempt to repair or solder any components while refrigerant system is under pressure. 6. Do not use torch to remove any component. System contains oil and refrigerant under pressure. To remove a component, wear protective goggles and gloves and proceed as follows: a. Shut off electrical disconnect. power to unit and b. Recover refrigerant to relieve all pressure system, using both high-pressure and pressure ports. c. Cut component connection tubing with tubing cutter, and remove component from unit. d. Carefully unsweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch flame. If installed, ensure optional supply and exhaust blower wheel set screws are tight and wheels are centered within the blower housing. Make sure supply and exhaust air filters are in place. Make sure the condensate drain is of correct dimensions and primed with water to ensure proper drainage. Reinstall all access panels. Ensure all tools and miscellaneous removed. parts have been START-UP Refer to the 48/50HJ Installation Instructions tion on Start-Up for the rooftop unit section. for informa- Unit Preparation -- Make sure the unit has been installed in accordance with installation instructions and applica• ble codes. Supply and Exhaust Filters -- Make sure filters are comectly installed on unit. Do not operate without filters in place. Outdoor-Air Inlet Screens -- Outdoor-airinlet screen(s) must be in place before operating the unit. tag Compressor Mounting -- Compressors are internally spring-mounted. Ensure wooden shipping block has been removed from under the compressor and holddown bolts are in place. from low- Internal Wiring -- Check all low and high voltage connections for proper locations. Ensure connections are tight. Cooling- Set light commercial Thermidistaff TM mode selection to Cooling and fan mode to Auto. Ensure thermostat has been adjusted to a setting below room temperature. Refer to Light Commercial Thermidistat Accessory section for correct unit operation. Refer to 48/50HJ Installation Instructions for Pre-Start-Up information for the rooftop unit section. Proceed as follows to inspect and prepare the unit for initial start-up: Heating -- Set light commercial Thermidistat mode selec- I. Remove filter access panel, blower access panel, and control panel access cover on the energy recovery section. 2. Read and follow instructions on all WARNING, CAUTION, and INFORMATION labels attached to (or shipped with) unit. tion to Heating and fan mode to Auto. Ensure thermostat has been adjusted to a setting below room temperature. Refer to Light Commercial Thermidistat Accessory section for correct unit operation. Operating Sequence -- Refer to Step 5 -- Conduct Light Commercial Tbermidistat Start-Up and Checkout on page 45, and Tables 2A and 2B for Energy$Recycler TM section operating sequences. 3. Make the following inspections: a. Inspect for shipping or handling damages such as broken lines, loose parts, or disconnected wires. b. Inspect for oil at all refrigerant tubing connections and on unit base. Detecting oil usually indicates a refrigerant leak. Leak-test all refrigerant tubing connections using an electronic leak detector, halide torch, or liquid-soap solution. c. Inspect all field and factory wiring connections Be sure that connections are completed and tight. d. Inspect upper (supply) and lower (exhaust) coils for damage and refrigerant leaks, lffin damage is noted, carefully straighten fins using a fin comb. 4. Tighten compressor bolddown bolts to 5.5 to 6.5 ft-lb of torque. SERVICE Refer to base unit installation instructions or 62AQ Installation Instruction for all service information. Box (48HJ012,014208/230-3-60 Units Only) -- Certain 48HJ units contain fuses for the power supFuse ply. The fuse box is located in the compressor section in a single point box. See Fig. 71. Replacement fuses are cartridge type, non-renewable, time delay FRN type of the appropriate size and voltage. Refer to existing fuse size and voltage for replacement. 70 Fig. 71 -- Fuse Box (48HJ012,014 71 _ 208/230-3-60 Units Only) TROUBLESHOOTING Use Tables 5 and 6, and Fig. 72-79 when troubleshooting this unit. _IL- -1 NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with Type 90 C wire or its equivalent. 2. TRAN is wired for 230-v unit. If unit is to be run with 208-v power supply, disconnect BLK wire from 230-v tap (ORN) and connect to 208-v tap (RED). Insulate end of 230-v tap. 3. Use copper, copper clad aluminum conductor. 62A0 77r ,. ., CA_Z-- eli --mtl ri '1 st1 -- m[0 = 0,TtT0a_- _eLt i Fli s[_[ [N[I_U;0 D[ [UEt61Z_Ü I lit iiii iiiJ 9ee_ atu i" "= -ael COMPON[HT "lOII ARRA_G[M[#1 lto R[I _rl L -;nx orl,_2 evs_ CTCL[ r[_o Fig. 72 -- COBRA TM Unit Wiring Schematic (50HJOO6with 62AQ060/100, 208/230_3-60) with Electro-Mechanical Controls LEGEND CC CER CH CLO COC COH COMP CR CTD OB OFT DM O_ EFt EQUIP FC FPT FR FB aND GVR HM ------I I I I -I q I I Capacitor Contactor Circuit Breaker Compressor tordacfor Cornpressor Energy Recovery section Crankcase Hester Compressor Lockout Cool Changeover Relay Heat Changeover Relay Comp_essoT Motet Cooling Rstay Compressor Time Delay Defrost Board Defrost Thermostat Damper Motor Defrost Relay Exhaust Fan Contacfot Equipment _upp_y Fan Contactor Freeze-Up Protection Thermostat Fan Relay Fuse Ground Gas Valve Relay Humidity Relay HR HPS HS t IDM IFC IFM IGC LTLO LPS LS LSM MGV OATC OATH OCI_ OFt OFM OLR PL QT RS RTU RVS BAT I I I I i I -I I I P -----I _ -I --I q I -- FOR FIG. 72-79 Heatln_g_-Relay High-Pressune Switch Hall Effect Sensor tgn)for Induced Draft Motor Indoor Fan Contactor Indoor Fan Motor Integrated Gas Unit Control (48HJ only) Low Temp C[_ctingLockoct Low-Pressure Switch Limit Switch Limit Switch (Manual) Main Gas Valve Outdoor-Air Thermostat tool) Outdeor-Air Thermostat (Heat Occ_pteU Rt_P,y Outdoor Fan Contactor Outdoor Fan Motor Overload Relay Plug Assembly Quadruple Terminal Rollout Switch Rooftop Unit Reversin_ Valve Solenoid Supply Air Temperature 72 SEN TB Ton TRAH -_ _ -- Sensor Terminal Block Time Delay Relay Transformer Field SpliCe <_ O • i_ -I - -- Marked Wire Terminal (Marked) Terminal (Onmarked) Terminal _lock Splice Splice (Marked) Fact oP/Wiring Field Contro_Wiring Field Power Widng Accessory or Optional Wiring To indicate common potential o_ly. Not to represer_t v_g. , c Till ] Ill ) CLO ) Till )Ill Fig. 72 -- COBRA TM Unit Wiring Schematic (50HJ006 with 62AQ0601100, 2081230-3-60) with Electro-Mechanical Controls (cont) 73 NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with Type 90 C wire or its equivalent. 2. Three phase motors are protected under primary single phasin_l conditions. 3. TRAN is wired for 230v unit. If unit is to be run with 208v power supply,disconnect BLK wire from 230v tap (ORN) and connect to 200v tap. 4. IFMOVL not present with size 0t 2 high static. 5. Use copper, copper clad aluminum or aluminum conductors. oil HJ008/009 [][][] [ lq 0 0 0 i C_pON[ HI ARnAHG[HENT RIO _L_ _RX mmewDwwm Fig. 73 -- COBRA TM Unit Wiring Schematic (48HJ008-012 with 62AQ200, 208/230-3-60) with Electro-Mechanical Controls ?4 [&uiP G_D n i i RTU _GRH;TEL_I, 208/230-3-60 HJOlt/ ] ¢OW4£_[AL I.EnNIDISTXT I - - , %%*,o, _ __ i_ I I I 4 I I t ] ] I I -- i F_ RIO miD_ - BL_- I t Ii J -i- J!ll yCL- i IFII J I I i F OH_ ORI- PI_ PNK IIIF I _ I I Iqll BHm p I _ I 8mN- Fill 1,41 IIII ImT- I III __2 111 ZZZJ rLs_ PLI q J p_l _i _, • BRa B I WT Hp P _ rp Fig. 73 -- COBRA TM Unit Wiring Schematic (48HJ008-012 with 62AQ200, 208/230-3-60) with Electro-Mechanical Controls (cont) ?5 --)LM ..... _ _ _ _ J l 'o'J I I ...... -_ 1 _ $_PPLY....... J SJl[ ?¢_ aim _R" ' ll_ T(L_ (oUIP GH_ _TTL FROM _ _ I ...... -IlL I _:[; ;2; .... I tlm_UlT MU ICSJ_4V_BR[_[_ VOL_$ Wf_ JO C_PO_IWI ! Tmlp AR_AIG[W[WT 1eL[ 1 9_ aLU ( --ONN HL) Fig. 74 -- COBRA TM Unit Wiring Schematic (50HJ008/009 with 62AQ300, 208/230-3-60) with Electro-Mechanical Controls 76 UNIT 208/230-3 RIU I I Fig, 74 -- CORRA TM Unit Wiring Schematic (50HJ008/009 with 62AQ300, 208/230-3-60) with Electro-Mechanical Controls (cont) 77 60 NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with Type 90 C wire or its equivalent. 2. Three phase motors are protected under primary single Dr_ghasinconditions. 3. _FMOV[- not present with size 012 high static or 014 std. mtr. 4. Use copper, copper clad aluminum or aluminum conductors. I [] []D C_POHENI kR_NGEM[_T Fig. 75 -- COBRA TM Unit Wiring Schematic (50HJ014 with 62AQ300, 460-3-60' with Electro-Mechanical Controls 78 ors j RTU 460-3 Cz 60 CLO_ su_m , _'°'" E °'"_T' °'°*ll%q_ ............. '_'-' _JLL_ eLK all Oft _ _ m _[L rr-IL CRS_N6LEOIIAO0 __St_K [L 6LV ifc _[1 ir. L [] [] leo*_D ore CZ or¢_z MCl I IFI • Fig. 75 -- COBRA TM Unit Wiring Schematic (50HJ014 with 62AQ300, 460-3-60) with Electro-Mechanical Controls (cont) 79 (LOI ut' __ 62A0 . _ oil W IIA. r) . PREM][RL]NK UNIT CONTROL _l_ s_,_ Mn SCHE_4AT]C ,,t,+.... _o*(+ c;i: _q Pr emierLir_ Tl,I 6Lu +it [+ooo0o ....E]E]E;E]E]C -,,_1 II lill 1141}lIjil g_l[[IL_ / L___ (_i ({ ,l*-- L,,_ +" i_-_':':=_'"°'LL _11_-',,_ I 'll --eMl NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with Type 90 C wire or its equivalent. 2. Three phase motors are protected under primary single plbasing conditions. 3. Use copper conductors only. 4. Toprrogram PremierLink_: a. Aux output for Pin 3, J8 must be set on exhaust tan. b. In service configuration, set power exhaust to continuous. Fig. 76 -- COBRA TM Unit Wiring Schematic (48HJ006/007 with 62AQ060/100, 460-3-60) with Factory-Installed PremlerLink TM Controller 80 Fig. 76 -- COBRA TM Unit Wiring Schematic (48HJ006/007 with 62AQ060/100, 460-3-60) with Factory-Installed PremlerLink TM Controller (cont) 8[ I I --fip_,L, S_LErOImT 6o_ _,Iu ILIITNI¢ po.l, N[AT OPTI_SI_ ZS sUP_L_....... .I I J NOTES: 1. If any of the original wire furnished must be replaced, it must be replaced with Type 90 C wire or its equivalent. 2, Three phase motors are protected under primary single phasinng conditions. 3. IFMOVL not present with size 012 high static. 4. Use copper conductors only. 5. Toprrogram PremierLink_: a. Aux output for Pin 3, J8 must be set on exhaust fan. b. In service configuration, set power exhaust to continuous. Fig. 77 -- CORRA TM Unit Wiring Schematic (50HJ008-014 with 62AQ200, 460-3-60) with Factory-Installed PremierLink TM Controller g2 ¢OMN "°t ] Te* pNK-- rwK vlo 61_ --6ml FOIW _ --011 Fig. 77 -- COBRA TM Unit Wiring Schematic (50HJ008-014 with 62AQ200, 460-3-60) with Factory-Installed PremlerLInk TM Controller (cont) 83 SCHEMATIC 208/230-3-60 62A0 PREM]ERLINK UN]T CONTROL SCHEMATIC NOTES: 1. If any of the ori=ginalwire furnished must be replaced, it must be replaced with Type 90 C wire or its equivalent. 2. Three phase motors are protected under primary single Phasing conditions. 3. TRAN is wired for 230v unit. If unit is to be run with 208v power supply,disconnect BLK wire from 230v tap (ORN) and connect to 200v tap. 4. Use copper, copper clad aluminum or aluminum conductors. 5. To program PremierLinkTm: a. Aux output for Pin 3, J8 must be set on exhaust fan. b. In service configuration, set power exhaust to continuous. Fig. 78 -- COBRA TM Unit Wiring Schematic (50HJ008/009 with 62AQ300, 208/230-3-60) with Factory-Installed PremierLink TM Controller 84 _L VO _OUNECTIOm e_mD WNT- _LX 0Ma OlM- -- e_N -- --JEe-- -- o. Fig. 78 -- COBRA TM Unit Wiring Schematic (50HJ008/009 with 62AQ300, with Factory-Installed Premierl.ink TM Controller (cont) 85 208/230-3-60) ..... I ..... _ _ _ .,I suPrL_ I ,.I I I J 62A0 : _li _EL-- --_r[L [_HlUST _o 6DUI_ oo oo DM ...... -o/,__ NOTES: 1, If any of the original wire furnished must be replaced, it must be replaced with Type 90 C wire or its equivalent. 2. Three phase motors are protected under primary single phasing conditions. 3. TRAN is wired for 230v unit. If unit is to be run with 208v power supply,disconnect BLKwire from 230v tap (ORN) and connect to 20Ov tap. 4. Use copper, copper clad aluminum or aluminum conductors only. 5. To program premierLinkTM: a. Aux output for Pin 3. J8 must be set on exhaust fan. b. In service configuration, set power exhaust to continuous, Fig, 79 -- COBRA "rMUnit Wiring Schematic (50HJ008/009 with 62AQ300, 2081230-3-60) with Factory-Installed PremierUnk TMController 86 RTU 208/230-3-60 SCHEMATIC NOTES: f. If any of the original 2. 3. 4. 5. wire furnished must be replaced, it must be replaced with Type 90 C Wire or its equivalent. Three phase motors are protected under primary single phasing Conditions. TRAN is wired for 230v unit. If unit is to be run with 208v power supply, disconnect BLK wire from 230v tap (ORN) and connect to 200v tap. Use copper, copper clad aluminum or aluminum conductors only. To program Prem)erLink_: a. Aux output for Pin 3, Jg must be set on exhaust fan. b. In service configuration, set power exhaust to continuous. Fig. 79 -- COBRA TM Unit Wiring Schematic (50HJ008/00g with 62AQ300, 208/230-3-60) with Factory-installed PremierLInk TM Controller (cont) 87 Table 5 -- Heating and Cooling Troubleshooting PROBLEM CAUSE Compressor and Outdoor Fan Will Not Start. REMEDY Power failure. Call power company. Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker. Defective thermostat, contactor,transformer, con- Replace component. trol relay, or capacitor. Determine cause and correct. Insufficientline voltage. Incorrect or faulty wiring. Light Commercial Thermidistat T'_program in UCf or UC2 mode. Defective fan motor. Compressor Will Not Start but Outdoor Fan Runs, Faulty wiring or loose connection in compressor circuit. Check wiring diagram and rewire correctly. Check light commercial Thermidistat program. See Step 5 -- Conduct Light Commercial Thermidistat Start-Up and Checkout on page 45. Replace fan motor. Check wiring and repair or replace. Compressor motor burned out, seized, or internal Determine cause. Replace compressor. overload open, Defective run/start capacitor, overload, start relay, Determine cause and replace. Time Guard device. No DEHUM signal from light commercial Thermidistat device. Time Guard device not timed out. Compressor Cycles (Other than Normally Satisfying Thermostat). Suction Pressure Greater than 100 pslg in Cooling Mode, Excessive Head Pressure.* Head Pressure Excessive too Low.* Suction Pressure.* Suction Pressure too Low.* Refrigerant overcharge or undercharge. Defective compressor. Insufficientline voltage. Blocked outdoor coil or dirty air filter. Defective run/start capacitor, overload, or start relax/. Faulty outdoor-fan (cooling) or indoor-fan (heating) motor or capacitor. Restriction in refrigerant system. Defective TXV. Check for DEHUM signal on light commercial Thermidistat LCD display. Allow time for Time Guard device to recycle unit. Recover refrigerant, evacuate system, and recharge to nameplate. Replace and determine cause. Determine cause and correct. Determine cause and correct. Determine cause and replace. Replace, Locate restriction and remove. Replace TXV. Did), air filters. Dirty coils. Refrigerant overcharged. Replace filters. Clean coils. Air in system. Condensing air restricted or air short-cycling. Low refrigerant charge. Compressor valves leaking. Restriction in ,quid tube. Recover refri_lerant, evacuate system, and recharge. Determine cause and correct. Recover excess refrigerant. High heat load. Compressor valves leaking. Refrigerant overcharged. Dirty air filters or coils. Check for leaks; repair and recharge. Replace compressor. Remove restriction. Check for source and eliminate. Replace compressor. Recover excess refrigerant. Replace filter, clean coils. Low refrigerant charge. Metering device or low side restricted. Insufficient indoor airflow. Check for leaks; repair and recharge. Remove source of restriction. Increase air quantity. Check filter and replace if necessar./. LEGEND TXV -- Thermostatic Expansion Valve "62AQ E nergy$Recyc Ier T's ecton I _ max Imum operating pressure MO P feature t o hm'tI suction pr essure uses TXV s w'tIh a 100 ps'_ in Cooling mode at high temperatures. Always consult charging chart for correct operating pressures. Table 6 -- Supply-Air Damper Troubleshooting PROBLEM Damper Does Not Open; Fan(s) Off. CAUSE OCR not energized (thermostat in Unoccupied mode). Damper motor defective. Loose wiring. Damper jammed. Motor return spring broken. Replace motor. OCR defective. Damper jammed. Damper Will Not Close. REMEDY Check light commercial Thermidistat program settings (see Step 5 -- Light Commercial Thermidistat Start-Up and Checkout section, page 45). Replace OCR. Free damper. Replace damper motor. Check wiring and correct. Free damper. LEGEND OCR -- Occupied Relay Copyright20(_ CarrierCorporation ooto,o0No.o3,_so,°s P°ct ,°0.0.A. P0.,_o° ManufacturerreservestheHghtto discontinue,or change at any bme,Bpectflcation8or designswithoutnoticeandwithoutincurdntiobligations. Tab IllIra lb 6a 0b ROOFTOP SECTION AND ENERGY$RECYCLER SECTION (62AQ) START-UP CHECKLIST (Remove and Store in Job File) PRELIMINARY INFORMATION RTU 62AQ COBRA TM ENERGY RECOVERY UNIT MODEL NO.: SERIAL NO.: / DATE: TECHNICIAN: / II. PRE-START-UP (insert checkmark [] VERIFY THAT CONDENSATE [] CHECK ALL ELECTRICAL in box as each CONNECTION CONNECTIONS [] CHECK THAT SUPPLY AND EXHAUST PLACE [] CHECK FAN WHEEL AND PROPELLER [] CHECK PULLEY DRIVE EXHAUST item is completed) IS INSTALLED PER INSTALLATION AND TERMINALS FOR TIGHTNESS HOODS ARE INSTALLED AND AIR FILTER(S) FOR LOCATION 1N HOUSING/ORIFICE ALIGNMENT AND BELT TENSION FAN AND SUPPLY FAN) INSTRUCTIONS PER INSTALLATION ARE CLEAN AND IN AND SETSCREW INSTRUCTIONS (62AQ300 III, START-UP COMBINED ELECTRICAL (COBRA ENERGY RECOVERY UNIT) SUPPLY VOLTAGE L1-L2 L2-L3 L3-L1 COMPRESSOR AMPS L1 L2 L3 INDOOR FAN AMPS LI L2 L3 TEMPERATURES OUTDOOR-AIR TEMPERATURE RETURN-AIR ENTERING DB SUPPLY-AIR (RTU) DB LEAVING AIR TEMPERATURE PRESSURES ROOFTOP DB TEMPERATURE (IN COOLING DB (RTU) WB WB WB WB MODE) SECTION REFRIGERANT SUCTION PSIG TEMP AT COMPRESSOR F REFRIGERANT DISCHARGE PSIG TEMP AT COMPRESSOR F [] VERIFY REFRIGERANT CHARGE USING CHARGING CHART LABEL ON UNIT, 62AQ REFRIGERANT SUCTION PSIG TEMP AT COMPRESSOR F REFRIGERANT DISCHARGE PSIG TEMP AT COMPRESSOR F [] VERIFY REFRIGERANT CHARGE USING CHARGING CHART LABEL ON UNIT. CL-1 TIGHTNESS BELT (cont) III. START-UP AIRFLOWS (62AQ) SUPPLY AIR CFM MOTOR SPEED (Circle One) DAMPER SETTING (°) HIGH MEDIUM (Circle One) EXHAUST AIR MOTOR SPEED LOW 30 60 45 90 CFM (Circle One) DAMPER SETTING (°) LOW (Circle One) IV. LIGHT COMMERCIAL 30 THERMIDISTAT NOTE: To disable Keyboard sequence within 5 seconds. HIGH' MEDIUM 45 90 60 TMACCESSORY Lock, press MODE, COPY PREVIOUS DAY, SET TIME/TEMP, and HOLD End buttons in : tu ,Z ,CI ,W PROGRAMMED KEYBOARD LOCK Yes Yes No No ,O OCCUPIED SETHNGS: ROOM TEMP % ROOM RH TIMES: ON OFF oN" o_ OCI OC2 TIMES: UC1 ,w 'z UC2 :8 ,Q ,Z 'O ,j :< ,I-- :o Copyright 2006 Carder Corporation oa,o,o0No.o3,_8o, s0 o, ,0o0 .03.o_0o,o P0OL,o0 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without Incurring obligations. Tab I IIlaI lb 6a 6b
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