CARRIER Package Units(both Units Combined) Manual L0703136
User Manual: CARRIER CARRIER Package Units(both units combined) Manual CARRIER Package Units(both units combined) Owner's Manual, CARRIER Package Units(both units combined) installation guides
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Turn to the Expertg_ Installation IMPORTANT: installation This installation information instruction including contains installation devices. For information on unit start-up, service, refer to the unit Controls, Start- Up, Operation, Troubleshooting Instructions also enclosed basic of field Instructions unit control Z_. and operation, Service, and in the unit literature SAFETY INSTALLATION ........................ Unit Support Step 2 - Rig and Place Unit Step 3 - Field Fabricate ...................... ........................ Ductwork Step 5 - Install Flue Hood Step 6 - Install External Step 9 - Make Electrical Drain ..... 8 10 ............... 10 13 Step 11 - Install All Accessories 13 SAFETY Controls .................... air-conditioning Untrained personnel of cleaning coils operations should the words to the ...................... potential the basic maintenance and filters and replacing be performed by trained filters. service functions All other personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions and in for personal injury. signal DANGER, WARNING. severe personal injury or death. WARNING signifies and a hazard reliability, is used to installation. or operation. ELECTRICAL Failure injury SHOCK to follow HAZARD this warning could cause personal or death. Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag. Ensure electrical service to rooftop unit agrees with voltage and amperage listed on the unit rating plate. 13 equipment. can perform symbol furnace CONSIDERATIONS Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service be alert the injury or product and property damage. NOTE highlight suggestions which will result in enhanced Step 10 - Install Outdoor-Air Hoods (Units with Economizer ............................ Step 12 - Configure or manuals, on 2 9 ........................ Connections is the safety-alert 2 6 ........................... Step 8 - Install Gas Piping This symbol 6 ............. Trap for Condensate Change this 6 ................ and Inlet Hood see which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal 2 ................... Step 4 - Make Unit Duct Connections Step 7 - Orifice 1 ................................... Step 1 - Provide instructions information. you CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which win result in OF CONTENTS CONSIDERATIONS safety When Understand packet. TABLE Recognize that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations. UNIT OPERATION AND SAFETY Failure to follow this warning could injury, death and/or equipment damage. HAZARD cause personal Puron (R-410a) refrigerant systems operate at higher pressures than standard R-22 systems. Do not use R-22 service equipment or components on Puron refrigerant equipment. IMPORTANT: The gasketing critical for a watertight shown in Fig. 1. Improperly of the unit seal. Install applied FIRE,EXPLOSION HAZARD Failure tofollowthiswarning couldresult inpersonal injury, death and/or property damage. Improper installation, adjustment, alteration, service, or maintenance cancause property damage, personal inju_,orlossof life.Refer totheUser's Information Manual provided withthisunitformore details. Donotstore orusegasoline orother flammable vapors andliquids inthevicinityofthisoranyother appliance. leaks and poor unit performance. roof curb. What to do if you smell gas: 1. DO NOT try to light any appliance. 2. DO NOT touch any electrical switch, or use any phone in your building. 3. IMMEDIATELY call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. data. File any claim with transportation 4. If you cannot reach your gas supplier, Alternate When minimum of 3 equally Step 2 --Rig Inspect spaced limits are compressor Units could cause closing have damage. DAMAGE HAZARD in personal and lifting. Use wooden ambient operating near limits. If top skid or spreader must vents unit operation, be provided rigging in Fig. with instructions shipped with this accessory. (See Fig. 1.) Install insulation, cant strips, roofing, and counter flashing as shown. Ductwork can be installed to roof curb before unit is set in place. Ductwork must be attached to curb and not to the unit. Curb must be level. This is necessary to permit unit drain to function properly. Unit leveling tolerance is -+ 1/16 in. per linear ft in an 5, direction. Refer to Accessory Roof Curb Installation Instructions for additional information as required. When accessory roof curb is used, unit may be installed on class A. B, or C roof covering material. Carrier roof curb accessories are for flat roofs or slab or other and above unit to provide materials, proper airflow, location. sources Do not locate air of contaminated adequate combustion in accordance with inlets air. For and ventilation Section 5.3 air (Air for Code, Although higher unit is weatherproof, guard against water from and overhangs. mechanical any opening in accordance Unit Combustion and Ventilation) of the National Fuel Gas ANSI Z223.1 (American National Standards Institute). Locate curb information. per Fig. 3. around from combustible exhaust level runoff Unit Support roof additional Do not install unit in an indoor Roof Curb mounting. result must be in place when rigging Maintain clearance, minimum distance and service access. the gas valve(s). high accessory 1 for physical Positioning INSTALLATION or install See Table agency. Rigging holes are provided in the unit base rails as shown 2. Refer to rigging instructions on unit. restart the compressor. Assemble on and Place Unit direction. See Fig. 2 for weight is shown in Fig. 2. death and/or exceeded, the units will automatically lock the out of operation. Manual reset will be required to Step 1 --Provide in air bars over unit to prevent sling or cable damage. Rollers may be used to move unit across a roof. Level by using unit rail as a reference: leveling tolerance is -+ 1/16 in. per linear fl in any proper IMPORTANT: can also result 4-in. x 4-in. pads on each side. Failure to follow this warning could injury, death and property damage. call the fire HAZARD by manually gasket install unit on a noncombustible unit for transportation PROPERTY Disconnect gas piping from unit when leak testing at pressure greater than 1/2 psig. Pressures greater than 1/2 psig will cause gas valve damage resulting in hazardous condition. If gas valve is subjected to pressure greater than 1/2 psig, it must be replaced before use. When pressure testing field-supplied gas piping at pressures of 1/2 psig or less, a unit connected to such piping must be isolated is as Unit Support a curb cannot be used. All panels Failure to follow this warning property damage. to the roof Do not slide unit to position Do not drop unit; keep upright. EXPLOSION curb with the roof curb surface. Support unit with sleepers, using unit curb support area. If sleepers cannot be used. support long sides of unit with a department. FIRE, gasket through draft system flue assembly which combustion at least 4 ft from products could enter the building, and at least 4 ft from any adjacent building (or per local codes). When unit is located adjacent to public walkways, flue assembly must be at least 7 ft above grade. Locate unit at least 10 ft away from adjacent units. Roof Mount Check building codes for weight distribution operating weight is shown in Table 1. requirements. Unit UNIT BACK AT ]_ SIZEi ROOF CURB _[[127] BASK 48PGl'6 I" 2 i 2"_3561 "A" 0" [6_0] CRRPCURBOS_AOG ACCESSOR_ CRRECURBOSSAOB [635] \ :1 UNiT SIZEi 48PG i RETURN ENB i !6 OASKEI {SUPPLIED _NSIDE []007 91 MAX CURB LEVELING 2 _ NAL CO:P,TE R LAS iNG (r LD S pPLI_O) [520 9] _ / ¸ 4 I/B '¸ 4 / 3/4 ¸ B I_ iB34 71 _ O S_¸ SUPPLY A_R ITDR} OPENING _ SHIPPED UNASSE_DLED CANT STR P (FFIELO [LD SgPPLi DI _ S PLIED _ ROOFING MA ERIA 810 269 OUT BOLT iIEADS TO BE OR INSiB£ OF FLANGE CLEARANCE IS [_ii g O7116" TYP ALL CORNERS DIMENSIONS IN [ ] ARE IN M_LLIMETERS ROOF CURB IS GALVANIZED SIEEi _OOr NG FEL 0 ¸3¸' [76 2] CRGASSDRBBBAOO C_RB_ TOLERAS,CES _ _ ! !" NPT NOTES I ROOF CURB ACCESSORY iS _IT_ CONNECIOR ACCESSORY PACKAGE 'C" AiiACR DUCTWORK i0 CBRB REST ON CURB) SERVICE CLEARANCE (_LANGES ON OUCT 4 F_ ON EACH SIDE GAS SERVICE RLME IS PAR/ OF _ SEPARA?ELY S_IPPDD ACCESSORY PACKAGE 1 _ 1731 GAS SERVICE PLATE CAN BE USED _IT_ ACCESSOR_ RODE CURB 3} EITHER J J !J i T ff __ O L 0 AiR FLOW / ELECTRICA_ SERVICE _4B. i406 Bl OUTSIDE RETURN i AiR i_ ¸- I_ 8 ¸' [587 B] }71/B' [494 SE BETAiE_ DEAIL DIRECTION 6 /8' 2 SE II_ RIGID ]NSUL#TIOR O 2 7!8 [1081 _\\ 7] ALT GAS SERVICE O 2 3_8' \ \W OPDNING FOR IB_ B] 37 1/_' [IO98 87 O o 1/41 o o l/B,, _Eb_BR_ICE _C' DETAIL D SCALE /:5 DEAi SCALE 18 GAUGE STEEL> _IT_ i/B INCH NEOPRENE INSBiATION SEE NODE 7 _ B SERVICE l:S C06228 Fig. 1 - Roof Curb Details Table l--Physical Data BASE UNIT 48RG NOMINAL 16 CAPACITY OPERATING Unit* (Tons) WEIGHT 15 (Ib) 1895 Economizer Ver[ica_ Horizontal 149 149 Humidi-MiZer Roof Curb 14-in TM System 64 24O 24qn 36O COMPRESSOR Fully Hermetic 5 Quantity Oil Type Sys A Sys B Sys C Number of Refrigerant Oil (oz) Sys A Sys B Circuits Device Operating Charge Copeland 3MA Copeland Copeland 3 3MA 3MA 66 68 66 Sys C REFRIGERANT TYPE Expansion R-4t 0A (Puron® (Ib) Sys A 15.5 15.0 15.0 Charge Total All Systems (tb) 45.5 Unit with Humidi-MiZer System Operating Charge (Ib) Sys A Total Ati Systems CONDENSER Sys B 18.8 18.7 Sys C 18.8 (Ib) 54.3 COIL Enhanced Copper Tubes, Aluminum Condenser A (Outer) Rows.Fins/in 28.6 Condenser B (Inner) Rows.Fins/in 217 30.2 Face Area (sq ft) HumidFMiZer Coi_ Copper Fins/in Face Area (sq ft) CONDENSER FAN Quantity Nominal Motor Size Enhanced 22.2 1. 15x15, 1 ..12x12 1. 15x15, 1 ..12x12 Belt High Cfm High Low Frame Size Mid-Low High Low Fan Rpm Range Mid-Low High Motor Bearing Type Motor Pulley Pitch Diameter Pulley Pitch Diameter Low Max (in.) High Low Mid-Low Fan Pulley Pitch Diameter High Low (in.) Mid-Low Motor Shaft Diameter (in) High Low Mid-Low Pitch Length (in) Center Line Distance 7t0- Min (in) Max (in) 4.2 4.2 4.2 5.2 5.2 6.2 10.2 8.5 8.5 7/8 7/8 47.8 43.8 High Low High Low Mid-Low High 879 872-1066 1068-1280 Mid-Low Mid-Low Pulley 58 56 S215T t3!_ 49.3 Mid-Low Center Line Distance 75 High Low High Low Belt. Type Pulley 57 525 Ball Min (in.) Mid-Low Belt. Belt Belt 8000 Low Bhp Mid-Low Nominal Type, Belt Drive 1. 15x15, 1 ..12x12 Mid-Low High Low Continuous Double-Wavy Low Mid-Low Maximum Copper Tubes, A_uminum 315 Centrifugal (in) Type Drive Nominal Fins _/3 1100 Fins/in. Quantity Lanced 12,500 Face Area (sq ft) EVAPORATOR FAN Motor Tubes with Atuminum 1 17 22.2 Propeller 324 Diameter (in) Cfm {Total, all fans) Nominal Rpm EVAPORATOR COIL Motor Enhanced Hp Rows Lanced Fins, Face Split 217 Face Area (sq ft) Rows Refrigerant) TXV Sys B Sys C Operating Scroll AX BX BX 14.2 18.8 8.6 10.8 14.2 12 Fins, Face Sp_it Table 1 -- Physical Data (cont) BASE UNIT 48PG Speed 16 Change Movab{e (rpm) Low 34 Mid-Low 41 41 High Low Turns 5 Mid-Low Factory Pulley Setting 5 5 High Low (rpm) 812 Mid-Low 983 1191 High Fan Shaft Diameter GAS HEAT SECTION Rollout Switch at Rutiey (in.) Open Temperature Closed 13/16 (F) Temperature Low 195 Med 195 195 High Low (F) 115 Med 115 115 High Gas Input (Btuh) Stage l/Stage 2 PGD/L PGE/M 176,000/220,000 248,000/310,000 320,000/400,000 PGF/N Burner Orifice Diameter Natural Gas Liquid (in..drill size)t Std AIt Propane Thermostat Heat Anticipator Setting 0.1285.30 0.1015.88 (amps) First Stage 14 Second Stage Manifo{d Pressure Natural Gas 20 (in wg) Std AIt Liquid Propane Gas Valve Quantity Gas Supply Pressure 30 80 1 Range (in wg) 5.0-13.0 Field Gas Connection Size (in.) HIGH-PRESSURE SWITCH (psig) Cutout 3/4 660 + 10 Reset (Auto.) RETURN-AIR FILTERS Quantity Size 505 + 20 Throwaway 8 .20x20x2 (in) LEGEND TXV *Aluminum tFor Thermostatic Expansion Valve Evaporator applications Coil/Aluminum Condenser Coil. less than 2000 ft elevation. Hook rigging shackles DetailA. Holes in base center prevent of gravity. rigging UNIT SIZE 16 Use straps A in, 100.4 through rails wooden top from damaging B mm 2550 in. 36 54 holes in centered are skid, C mm 914 1371 in, 52.4 base rail, around when unit. rigging, D mm 1331 in. 5%0 as the E mm 1295 in. 350 shown unit to MAX, mm 889 in Ib 1959 WEIGHT k_ 890 (;06229 Fig. 2 - 48PG Rigging Label Installation Onto Curb The 48PG units are designed to fit on the accessory full perimeter curb. Correct placement of the unit onto the curb is critical to operating performance. To aid in correct positioning, place unit on roof curb to maintain 1/4-in. gap between the inside of rail and roof curb on long sides and a l/2-in, gap between the inside of rail and roof curb on both duct and condenser ends. and 3, to assure proper duct opening alignment. NOTE: Before connection Condensate UNIT positioning Refer to Fig. 1 unit on curb. make sure bottom drain plug is tight. See Step 6 -- Install External Trap for Drain concerning bottom drain connection plug. DAMAGE this caution may result cause equipment For vertical supply and return units, tools or parts could drop into ductwork and cause an injury. Install a 90-degree turn in the return ductwork between the unit and the conditioned space. If a 90-degree elbow cannot be installed, then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space. Applications Fabricate all external flashing Ductwork ductwork, and mastic ordering, the unit will be shipped withe the vertical duct openings blocked off from the factory, ready for side supply installation. If the horizontal supply/return option ordering the unit, a field-installed convert joints, and building Insulate and and roof in accordance with Ducts passing through an unconditioned insulated and covered with a vapor barrier. space clearance is not required around ductwork. the vertical NOTE: Follow was not specified at time of accessory kit is required to unit into a horizontal instructions provided of the applicable prior to available. placing the A minimum must any obstruction to install the duct block-off ductwork to horizontal duct flange connections openings be Cabinet duct block-off supply Step 5 --Install configuration. with accessory Installation If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applicable fire codes. A minimum could INJURY Horizontal units are shipped with an outer panel that allows for side by side horizontal duct connections. If specified during On vertical units, secure all ducts to roof curb structure. Do not connect ducm'ork to unit. with counter codes. PERSONAL to follow this warning and/or personal injury. Horizontal in equipment Do not slide unit to position when it is sitting on the curb. Curb gasketing material may be damaged and leaks may result. weatherproof Failure damage AND HAZARD Failure to follow damage. Step 3 --Field UNIT DAMAGE HAZARD covers should kit. be completed unit unless sufficient side of 66 in. is required between clearance is the unit and covers. Install on side of unit. Flue Hood and Inlet Hood Flue hood (smaller hood), inlet hood (larger hood), and screens are shipped inside the unit in the gas section. To install, open the heat section door. The flue hood is attached to the heat section return-air static pressure (a negative condition) shall not exceed 0.35 in. wg with economizer or 0.45 in. wg without economizer. panel from the outside These The inlet hood is installed by inserting the hood through the back of the heat panel. Attach the hood by inserting the screws units are designed for a minimum continuous return-air temperature in heating of 50°F (dry bulb), or an intermittent operation down to 45°F (dry bulb), such as when used with a night set-back thermostat. To operate outdoor-air stages of at lower return-air temperatures, temperature control must heat when the temperature a field-supplied be used to initiate both is below 45°F. Indoor comfort may be compromised when these lower air temperatures are used with insufficient heating temperature rise. Step 4 --Make Vertical Unit Duct Connections Supply/Return Configuration Unit is shipped in vertical supply/return configuration. Ductwork openings are shown in Fig. 1 and 3. Attach the ductwork to the roof curb. Do not attach duct directly to the unit. using the screws provided. (See Fig. 4 and 5.) provided through the intake hood. NOTE: When the combustion the clearance properly installed, fan housing. holes in the heat panel and into the flue hood will line up with (See Fig. 6.) _OIES I WE:6HTS SHOWN ARE FOR 48PG I_I ilEAT) UN[T W:TH ALU_[NU_ CO:LSAND STANDARR DRIVE EOR WRIGHTS OR OPTIONAL [OU:PMEN:¸ CONSULT PRODUCT DAIA BOOK R BO NOT LOCATE ADJACENT UNITS W[TIi ELUE B[SCHARGE EARING ECO_ONIZER [I_[E: R 5M6" {135 O] 3 _INIMUN CLSARANCE ([ORAL CODES OR JUSISO[CTIONS MAT PRRVAI]) :RONT 48 INCHES TO CO_RUST:CL_ SURFACES [18 [NC_ES _RN US:NG ACCESSORY ELD[ RiSCHARGR REFLECTOR)¸ _HEC ROT USINO ROOf CURB I: I_CH} RO[lO_ OF BASE RAN lO CO_BUST:B[R RDREACES _HER NO: USINB ROOF CURB {0 INCHES1 i0 ROTTO_ OF BASE RA:L R:BRT S:D[FRBNT AND _AC_ SIDES 136 :NCiIESI :OR PROPER CONDENSER A:RFEOW d OVERHEAR 160 INCHES)iO ARSUR_ PRORER CONDENSER AIRFLOW _ REIWREN UN[_S, CONIROL BOX SIDE, 4Z IN PER NEC [ BETWI:_N UN[i A_B UNOROUNCED SURFACE CONTROL BOX SERE 136 INCHES PER NEC) g RETW[RN UNIT ANO BROCK BE RBNCRETR _ALI ANR OTHER GROUN_ER SURFACES CONTROL _OX S:RE 142 INRFRSI PER NEC _ CLEARANCE IN FRONT OT INDOOR _0iOR ACCESS FOR BLOWER SLED RfMBVAL 8_ _ : CIRARANC[ fOR CONPLRTE CONDENSATE PAN RR_OVAL 7"8 _ ON UNITS WITH _CONO_[RER AL{BW 4"0" IRO_ LEfl SlOE EOR SERVICE ACCESS TO ECONOMIZER¸ m IIORIZONTA[ SUPPL¥ AND REtURN,TO INCHES) b 4 DOWN SilOT DUCTS RESIGNED TO BR ATTACHE_ TO ACCESSORT ROOF CRRO ONLY¸ if UNII :S MOUNI[_ SlOE SUPPLY [[ [S RRCOMMRNDED THE _UCIS _USI BE SDPPORIED BY CROSS BRACES AS RONE ON ACCESSORY ROOF CURB R D:_ENS:ONS IN I _ _IIIL T_I[E_CERI:ON OT CLEARANCE FOR :_[ CO_OENSER COIL, COM_DSTI_IE SURTACRS AND TI4EDAMPER/POWER EXHAUST AS STATRD IN NOTR _R A REMOVAC[{ FENCE OR _ARR[CADR REQUIRES NO CleARANCE f OIMENS:ONS ARE iROM OUISIOE OE CASE RAIL ALIO_ O ¸ 5/16 [81 ON EACH SlOE FOR tOP COVER DRIP EBGR 8 UNITS _AY BE [NS:AIIED ON CO_B_ST[BLE E[OORS _AR_ IRO_ CLASS A,B,C ROOF COVERING MATERIAL :F SET ON CASE RAILS¸ ARE [N _ILI[_ETE£S OR _ILOGRAMS 4" 5 IWl_" 1_363 51 797/8" [86141 :" I 1: CONBENSAIE I_ARRERS ROVER @[59 81 POWRRRUP£17 _NOR_OUT (THRU CURB} R R 3/4' 65/8" {168 O} [6DO 0} TTR IINCL@E8 WITH UNTil 53/4' 11 CENTER O_ GRAVIIT REAR 134993] Im4_I_[RECT[ON 55/S" [4480]r- OF A[R FIO_ £ 4 1/2" {114 7]_ 4 9/16" l 9 1/4" [2568 O] TYR 1 3//G" 6 1/4" [/586]_ [30 8i l 8114" [513 8] / //_ {18S 61 ACCESS DOOR _ _ 15 _/611 4' i l'flP gg_ [380 R ............ ............. CONIT{NSER COlE 8] ;OO /_'f !'3/16'< i :::=::::::3" _ Z 1R/16 ¸¸ [:2934] OOi) [<,OR T:7/C_ ' ' ? 6 7/8' [1_4/173] RETURN 7 13//6" [183 3]_ R RIB" [5_6] SUPPIf _N AT S CTION :7P R 1R/T6' [2234 l] ..................... [NSIOE RAILS LEFT SIDE BAROMRTRIC REIEIE (:NCLUDED W:TH UNIT) POWER _XBAUST _POWER SUPPLY ORERAIING POS:FION ACCESS COVER (OPiION) ACCRSS DOOR L A:R C 1 51}6' ......................................... [R7Z7 O] :NSIOE RAILS AC(ESS DOOR RICHT SIDE FRONT (107056 Fig. 3 - Base Unit Dimensions FLUE HOOD When INLET HOOD plug °1 using (red) the standard in the side drain alternate bottom installing the unit. (See Fig. 7.) To use the bottom drain connection connection, connection make sure the is tight before for a roof curb installation. relocate the factory-installed plug (red) from the bottom connection to the side connection. A 1/2-in. socket extension can be used to remove the plug. (See Fig. 7.) The piping for the condensate drain and external trap can be completed after the unit is in place. All units must have an external trap for condensate drainage. Install a trap at least 4-in. deep and protect against freeze-up. If drain line is installed downstream from the external trap, pitch the GAS SECTION ACCESS DOOR C06230 Fig. 4 - Flue and Inlet Hood Locations line away from the unit at 1 in. per 10 ft of run. Do not use a pipe size smaller than the unit connection (3/4-in.). (See Fig. 8 and 9.) The 48PG units are provided with a removable condensate pan for ease of cleaning. It is recommended that a union be placed between the unit and condensate drainage to ease the removal of the pan during servicing. Adequate clearance should be allowed if Drain The unit's 3/4-in. condensate Step --Install bottom 6and side of determine drain connections are located on the theExternal unit. Unit Trap dischargefor Condensate connections do the use of drain can be used with vertical connections: applications. either drain not connection removal of condensate condensate pan access removal. pan is required. Allow 64-in. between panel and any obstruction for complete See Fig. 3 for locations. ECON( ,MIZER HOODS CONDENSER COIL ACCESS PANEL OUTDOOR AIR SCREENS ELECTRIC HEAT ACCESS PANEL BAROMETRIC RELIEF DAMPER HOODS ELECTRICAL" OPTIONS PANEL FILTER ACCESS DOOR BASEPAN CONTROL CONNECTIONS AND ACCESS ACCESS PANEL BOX COMPRESSOR DOOR C06309 Fig. 5 - Panel and Filter Locations Table HEAT EXCHANGER SECTION 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000 13,000 14,000 30 31 31 31 31 32 32 32 35 36 37 38 39 GAS *As the height above sea level increases, there is less oxygen per cubic foot of air. Therefore, heat input rate should be reduced at higher altitudes. Includes a 4% input reduction per each 1000 ft. 1-Orifices available through your Carrier dealer. COMBUSTION MAIN FAN BURNER SECTION HOUSING Table Gas Heating 3--Orifice Quantity ORIFICE QUANTITY UNIT C06232 Fig. 6 - Typical Compensation* NATURAL GAS ORIFICE1" 30 MOTOR MAIN 2--Altitude ELEVATION (ft) 0-1,999 Low Heat (48PGD/L) Medium Heat (48PGE/M) High Heat (48PGF/N) Section Conversion SIDEDRAIN PLUG to Propane 5 7 9 Gas Use accesso_ propane gas conversion kit when converting this unit for use with propane fuel usage for elevations up to 7000 ft. For elevations correct orifice above 7000 ft, refer to Table 4 to identify the size for the elevation. See Table 3 for the number of orifices required for each unit size. Purchase these orifices from your local Carrier dealer. Follow instructions in accesso_ Installation Instructions to install the correct orifices. Table 222................ ELEVATION BOTTOM DRAIN PLUG C06233 Fig. 7 - Step 7 --Orifice Condensate Drain Pan Change This unit is factory assembled for heating operation using natural gas at an elevation from sea level to 2000 ft. This unit uses orifice type LH32RFnnn, drill size diameter High Elevation where "nnn" indicates the orifice in thousands of an inch. (Above size based on 2000 ft) Use accessory high altitude kit when installing this unit at an elevation of 2000 to 7000 ft. For elevations above 7000 ft, refer to Table 2 to identify the correct orifice size for the elevation. See Table 3 for the number of orifices required for each unit size. Purchase these orifices from your local Carrier instructions in accessory Installation Instructions correct orifices. dealer. Follow to install the 0-1,999 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000 13,000 14,000 4--Propane (ft) Gas Conversion* PROPANE GAS ORIFICE1" 38 40 40 41 41 42 42 43 43 44 44 45 46 47 *As the height above sea level increases, there is less oxygen per cubic foot of air. Therefore, heat input rate should be reduced at higher attitudes. Includes a 4% input reduction per each 1000 ft. 1-Orifices available through your Carrier dealer. Step 8 --Install Gas Piping Step 9 --Make Connections (For more details, refer to the Controls, troubleshooting manual) year and addendum Canada, installation Field Power CAN1.B149.1 burning Support example, Z223.1A-latest year entitled must be in accordance and CAN1.B149.2 installation HFGC. with codes for In the gas piping as shown in the table in Fig. a 3/4-in. gas pipe must have one field-fabricated Install field-supplied manual gas shutoff have a valve with a l/8-in. NPT piping must include Install a field-supplied and union. (See Fig. and units are factory wired for 230-v power supply. If unit is to be connected to a 208-v power supply, on the primary side of the transformer. Refer to unit label diagram provided at unit. The pressure tap is to the gas valve. Field gas sediment trap gas regulator. terminal pipe guide pressure tap for test gage connection located on the gas manifold, adjacent operation, transformers (TRAN1 and TRAN2) must be rewired by moving the black wire with the l/4-in, female quick connect from the 230-volt connection and moving to the 200-volt l/4-in, male 10. For support an 18-ft long gas pipe would minimum of 3 support beams. See Fig. 10 for typical and locations of external manual gas shutoff valve. start-up, Supply All 208/230-v the 208/230-v gas appliances. beam every 8 ft. Therefore. n Electrical Unit is equipped for use with natural gas. Refer to local building codes, or in the absence of local codes, to ANSI Z223.1-1atest for field Laboratories) When wire approved installing for additional connections. information. Use copper/aluminum units, provide UL Leads connector. disconnect per NEC (National Electrical Code) Article 440 or local codes. For non-fused disconnects, size the disconnect according to the sizing data provided in the electrical data tables. If a fused disconnect is used, determine the minimum size for the switch based on the 11.) disconnect sizing data provided in the electrical data tables then coordinate the disconnect housing size to accommodate UNIT DAMAGE HAZARD AND PERSONAL INJURY Failure to follow this warning could result in damage equipment and/or personal injury. Maximum Natural gas pressure not be less than 5.0 in. wg or greater sizes. to at unit gas connection Overcurrent Protection on the unit informative plate. wiring must comply with NEC (MOCP) and the device size as marked (See Tables 5 and 6.) All field and local codes. Size wire based on MCA (Minimum Circuit Amps) on the unit informative plate. See Fig. 12 for power wiring connection to the unit leads and Do not pressure test gas supply while connected to unit. Always disconnect union before servicing. High pressures can cause gas valve damage resulting in a hazardous condition. IMPORTANT: are (Underwriters equipment Route ground. power and ground lines through control box end panel or unit basepan (see Fig. 3) to connections as shown on unit wiring diagram and Fig. 12. Factory leads may be wired directly to the disconnect. must than 13.0 in. wg for all heat Size gas-supply piping for 0.5-in. wg maximum pressure Do not use supply pipe smaller than unit gas connection. drop. UNIT DAMAGE HAZARD Failure to follow this caution may result in damage to unit. The correct power phasing is critical to the operation of the scroll compressors. An incorrect phasing will result in an alarm being generated and compressor operation lockout. Should this occur, power phase correction must be made to the incoming power. OPTIONALUNIONS TOALLOWFORCONDENSATE _ PANREMOVAL _ CONDENSATE PAN ACCESS PANEL C06234 Fig. 8 - External Trap for Condensate 10 Drain C.A1 Jm[ MINIMUM PITCH _-'_t. I I -- FIELD _ FACTOR POWER I zLU Z Z OCt ©LU £3 I SEE >/ WIR!_G I I I NOTE I I _ WIRING ff:_ r EQUIP GND I _..ROOF C06237 CURB DRAINPLUG Fig. 12 - Field Power Wiring Connections NOTE: Trap should be deep enough to offset maximum unit static difference A 4-in. trap is recommended. n C06291 Fig. 9 - Condensate F Drain Piping X 9" MINIMUM CLEARANCE SHuToPANEL REMOVAL MANUAL GAS _ FF VALVE* BASE ELECTRICAL *,-{ GAS GAS minimize I -- Field National *Field supplied. NOTE: Follow all Fuel local Gas Code P,PE NOMINAL STIEEL DIAMETER OF SPACING OF SUPPOBTS X DIMENSION (ft) Unit failure 3/4 Or 1/2 11/4 Or 1 8 _ larger coud result in electrical injury must conform field if an electrical fault should of electrical wire or conduit ground when installed in electrical codes. Do not use ground. to temperature wiring must limitations comply with for type NEC and local Operating voltage to compressor nmst be within voltage range indicated on unit nameplate. Voltages between phases must be balanced within 2%. SUPPORTS ]{ (in.) wiring "T" wire. All requirements. codes. SPACING personal occur. This may consist approved for electrical accordance with existing gas piping as an electrical LEGEND NFGC AND FIRE HAZARD The cabinet MUST have an uninterrupted or unbroken ground according to NEC ANSI/NFPA 70-2002 and Canadian Electrical (:ode CSA C22.1 or local codes to .d REGULATOR_ SHOCK Failure to follow this warning shock, fire. or death. ROOF DRIPCURB LEG PER NFGC_ FIELD-FABRICATED SUPPORT* METER R__ FROM Details as a result of operation on improper excessive phase imbalance constitutes damage to electrical components. 6 10 abuse line voltage and may or cause C06115 Fig. 10 - Gas Piping Thru-the-Curb Guide Service Field Control Humidi-MiZer (With Accessory Connections) MANUAL SHUTOFF (FIELD SUPPLIED) "_ thermostat accessory. r'F1 according to the installation instructions included with Locate thermostat assembly or space temperature sensor on a solid interior average temperature. SUPPLY Route PRESSURETAP (1/8" NPT PLUG) thermostat wall in the conditioned or space temperature sensor NOTE: diagram insulated For 50 to 75 ft, use wire (35°C For over 75 ft, use a junction Set heat anticipator settings Fig. 11 - Field Gas Piping minimum). minimum). connected All wire larger at the thermostat box and splice at the thermostat. as follows: VOLTAGE STAGE 1 (Wl) ON STAGE 1 AND 2 (Wl AND W2) ON All 0.14 0.20 Settings may be changed comfort for a particular 11 (American wire (35 °C minimum). no. 14 AWG insulated wire (35°C than no. 18 AWG cannot be directly and will require through on unit and in Fig. 13 or 14. no. 16 AWG insulated C06236 to sense terminals as shown For wire runs up to 50 ft. use no. 18 AWG Wire Gauge) '_----- SEDIMENT TRAP space cable or equivalent single leads of colored wire from subbase conduit into unit to low-voltage connections label wiring _- TM Unit can be controlled with either a Carrier-approved accessory thermostat or a Carrier-approved space temperature sensor. Install _'_ LINIT UNO__N Wiring (Units Without Optional Adaptive Dehumidification System) slightly installation. to provide a greater degree of ::: ): NOTE: :, For wire runs up to 50 ft, use no. 18 AWG Wire Gauge) insulated no. 16 AWG insulated For 50 to 75 ft, use wire (35°C For over 75 ft, use minimum). no. 14 AWG insulated wire (35"_C minimum). than no. 18 AWG cannot be directly connected and will require a junction Set heat anticipator ::C(' (American wire (35 °C minimum). settings All wire larger at the thermostat box and splice at the thermostat as follows: T( :: t,,t C06292 Fig. 13 - Field Control Thermostat VOLTAGE Wiring All STAGE 1 (Wl) ON 0.14 STAGE 1 AND 2 (Wl AND W2) ON 0.20 T-56 SPT SEN Settings may be changed slightly to provide a greater degree of comfort for a particular installation. Humidity Control SET Unit can be controlled with either a Carrier accessory Thermidistat device or a Carrier-approved accessory humidistat (switch output). The input for an accessory humidity sensor with 4 to 20 mA output is another option available when an economizer board is installed. Install the humidity control device according to the installation instructions included with the accessory. Locate the device on a solid interior wall in the conditioned space to sense average humidity. Carrier Thermidistat device wiring connections are shown in Fig. 15. General humidistat wiring connections are shown in Fig. 16. Configuration of the unit control is required to specify the control input type before unit operation. Refer to the controls, start-up, operation and troubleshooting manual for configuration. JUMPER SPT -- Space Temperature Sensor C06239 Fig. 14 - Field Control Sensor Space Temperature Wiring Units with the Humidi-MiZer option receive a discrete input from a field-installed device (such as from the Carrier humidi-stat or Thermidistat device). The discrete input is connected to the TB1 terminal strip points labeled Humidistat 1 and 2. As this is a discrete input, one of the connection points is for power to the switch and the other is the return path. (See Fig. 16.) A space relative humidity sensor input (SP.RH) is only available if an economizer board (ECB) is installed in the unit and then the sensor can be connected to the OAQ point TB1-4. (See Fig. 16.) This input is used instead of the discrete humidistat or thermidistat inputs. The input controls the Humidi-MiZer using the 4-20mA as percent humidity. The relative humidity value (measured by the relative humidity sensor) can be displayed on the Scrolling Marquee, in the space through a System PiloU" device, or can be read by other CCN devices where it can be used to perform more advanced functions. The humidity sensor must be configured correctly; refer to the Controls, start-up, operation, and troubleshooting manual for details. If the customer also wishes to install a smoke detector into a Humidi-MiZer equipped 48PG unit. the fire shutdown connection points are on Plug PL-19, located in the economizer section. See the unit wiring schematic for wiring. For third-party smoke detector, refer to Fig. 17. Point 19-3 is the 24 vac power source for the detector. Point 19-4 is 24 vac power for the indoor fan contactor control. Point 19-5 is the 24 vac signal input for fire shutdown. If an immediate fan shutdown is desired, install a normally closed contactor between 19-3 and 19-4. Field Control Wiring (Units With Optional Humidi-MiZer Adaptive Dehumidification System) Units require temperature control inputs for cooling and heating operation and humidity control inputs for Humidi-MiZer operation. TM Temperature Control The unit can be controlled with either a Carrier-approved space temperature sensor, a Carrier accessory Thermidistat device, or a Carrier-approved accessory thermostat. Install the temperature control device according to the installation instructions included with the accessory. Locate the device on a solid interior wall in the conditioned space to sense average temperature. Carrier space temperature sensor wiring connections are shown in Fig. 14. General thermostat field control wiring connections are shown in Fig. 13. Carrier Thermidistat device wiring connections are shown in Fig. 15. Configuration of the unit control is required to specify the control input type before unit operation. TM Route thermostat or space temperature sensor cable or equivalent single leads of colored wire from subbase terminals through conduit into unit to low-voltage connections as shown on unit label wiring diagram and in Fig. 13-15. THERMIDISTAT DUE c DDD I I I I I I I I I I I I I I I I I I I I I I I I I I I TBI RUMIDISTAT ROOFTOP UNIT C07055 Fig. 15 - Field Control Thermidistat Wiring 12 I I I I J I OR HUMIDITY SENSOR OR HUMIDISTAT C07045 Fig. 16 - Humidi-MiZer Low-Voltage Terminal Strip 3. The 48PG_ Humldi;-MiZer RTU Pk19 - Humidity Sensor/Humidistat barometric _[-: @ (SPOT) ; _ )- N should Smoke Detector Outdoor-Air the following procedure Hoods relief hoods of 2. Remove complete assembly from screws relief/power Discard that secure exhaust or recycle wooden the in the hoods to the from economizer panel. exhaust hood on the panel. Secure hood to Step 2. Repeat for second Rotate hood hood until the bent until hood top flange of the flange on the is flush with the (See Fig. 19 and 21.) screws securing clip on top of the flange of each form Step 1. (See Fig. 19.) Step 11 --Install All Accessories After all of the factory-installed options have been adjusted, install all field-installed accessories. Refer to the accessory installation condenser economizer saved panel by rotating hood engages instructions Step 12 --Configure the barometric railing. Slide operation. the flange and letting filter drop behind bracket holding barometric relief hoods. Repeat for second hood. Install baffle between the outdoor air hoods with screws saved condenser section under the slanted cnil fnr shipping. (See Fig. 18.) Barometric relief/power exhaust hoods are shipped inside of economizer hoods. Remove screws that secure the wooden rails of the hood assemblies to the unit. Save screws. section. open during opening. Rotate clip 180 degress and tighten screw. Install l-in. filter provided by inserting under the clip on hoods: are located screws economizer economizer 6. Loosen (Units with to install the outdoor-air and barometric the hole in flange of economizer panel with left edge of Hang economizer hood on the top flange of the hood. More information is available in the third party control section the controls, start-up, operation, and troubleshooting manual. 1. Economizer to economizer panel. Hood will support itself from flange. Align holes in hood with holes in panel and secure hood to panel with screws saved from Step 2. Repeat for second C07046 Perform secured (See Fig. 19 and 20.) 5. Align hood. Step 10 --Install Economizer) be free to swing 4. Hang the barometric relief/power mounting flange on the economizer hood. Third-Party are (See Fig. 19.) panel with Fig. 17 - dampers economizer panel for shipping. Remove the screw holding the barometric relief damper to the panel for each damper. Dampers smoke Detector' relief Wiring Refer to unit Controls and on configuring wooden rails. Save screws. 13 controls. included with each accessory. Controls and Troubleshooting book for information POWER EXHAUST/ BAROMETRIC POWER EXHAUST/ BAROMETRIC RELIEF MOUNTING FLANGE n WOODEN Fig. 20 - Relief/Power Economizer Exhaust Barometric Hood C06290 Fig. 18 - / / (;06262 ECONOMIZER HOOD RAILS HOOD Relief/Power Exhaust Flange and Barometric Hoods Shipping Positions MOUNTING FLANGE ECONOMIZER HOOD BAFFLE J ECONOMIZER HOODS XHAUST/ ECONOMIZER PANEL _ BAROMETRIC i BAROMETRIC RELIEF DAMPER SCREW (TYP) RELIEF HOODS C06261 Fig. 19 - Hood (;06263 Installation Fig. 21 - 14 Economizer Flange Table 5--Electrical NOMINAL UNIT 48PG VOLTAGE RANGE POWER SUPPLY Min (V-Ph-Hz) 208/230-3-60 187 COMPRESSOR No. 1 No. 1 Max RLA 253 LRA 18.1 Data -- RLA 137 18.1 LRA 137 Units Without No. 1 RLA 17.6 LRA 123 OFM FLA FLA Qty (ea) 3 Optional Convenience COMBUTION FAN MOTOR FLA 1.9 PWR EXH FLA* 0.52 3.0 Outlet 460-3-60 414 506 9.0 62 9.0 62 7.7 50 3 1.0 0.30 1.2 575-3-60 518 633 6.8 50 6.8 50 6.1 40 3 0.8 0.24 3.0 LEGEND Example: FLA - Full Load HACR - Reating, IFM - indoor LRA MCA - Looked Rotor Amps MinimumCircuitAmps MOCPNEC - MaximumOvercurrentProtection National E]eotdcal Code OFM - Outdoor RLA - Rated * Power NOTES: 1 exhaust MOCP FLA LRA Low 10.2 74.2/74.2 90/90 _'_ Hioh 15.0 19.4 79.0/79.0 83.8/63.8 90/90 100/100 Low 10.2 77.2/77.2 90/90 _'_ High 15.0 82.0/82.0 100/100 19.4 4 8 86.8/66.8 35 8 100/100 40 80/80 86/86 91/91 84/84 89/89 94/94 39 42 44 40 43 46 29 32 34 39 35 38 482/482 491/491 529/529 486/486 495/495 533/533 917 221 940 220 224 243 168 182 197 179 186 201 and FLA is the Determine Fan Motor sum or HACR Never operate a motor 2% Use the following Imbalance 7.4 Hinh 9 Lo_w 4.8 37 45 _ 7.4 39.6 45 High 9,7 42 50 Low _V_dA] High 2.8 5.6 7.8 26.6 29.4 31.9 30 35 35 35 38.4 7 40 45 8 50 I ow P 8 P9 _ 5.6 32.4 6 35 Hiah 7,6 34,9 40 is 460-3-60 c of the breaker Supply where formula maximum (AB) 227 (BC) 231 FLA of two power exhaust Canadian units may motors combination protective be fuse load device or circuit equipfor the 223 227 deviation from average voltage 3 v 4v (AO) 227 226 Maximum deviation 1 v is 4 v Determine of voltage percent imbalance 4 breaker % Voltage imbalance = 1 go x Voltage 227 a phase imbalance to determine the in supply percentage max voltage % Voltage _ni$ Refrigeration NED requirements for multimotor and Articles 430 and 440), the overcurrent 3-Phase B vo{tage MCA Fan Motor (Condenser) In compliance with ment (refer to NEC Unbalanced ,_ Condltioning Load Amps unit shall be fuse 2 Amps Air (Evaporator) Supply DISCONNECT SIZE IFM FLA I ow 16 POWER SUPPLY IFM TYPE voltage is greater than of voltage imbalance deviation from average = 1 76% This voltage = 1 go x amount IMPORTANT: average voltage utility 15 company of phase imbalance If the supply immediately voltage is satisfactory phase as it is below imbalance is more the maximum than allowable 2%, contact your 2% local electric !! Table NOMINAL POWER SUPPLY UNIT 48PG VOLTAGE RANGE 16 208/230-3-80 187 Data COMPRESSOR No. 1 -- Units With Optional Convenience OFM COMBUTION FLA FAN FLA MOTOR RLA LRA RLA LRA RLA LRA Qty (ea) FLA No. 1 Min Max (V-Ph-Hz) 6---Electrical 253 18.1 137 18.1 137 No. 1 17.6 123 3 1.9 PWR EXH FLA* 0.52 3,0 16 460-3-80 414 506 9,0 82 9,0 82 7.7 50 3 1.0 0.30 1,2 16 575-8-80 518 883 8,8 50 8.8 50 8.1 40 3 0.8 Outlet IFM TYPE MCA DISCONNECT SIZE MOCP Low Mid-Low 10,2 15,0 79.0/79.0 83.8/83.8 90/90 100/100 High Low Mid-Low High Low Mid-Low 19,4 10,2 15,0 19,4 4,8 7,4 88.8/88.8 82.0/82.0 86.8/86.8 91.8/91.8 38,0 40,6 100/100 100/100 100/100 100/100 45 45 High Low Mid-Low 9,7 4,8 7,4 43,0 39,2 41,8 50 45 50 High Low Mid-Low 9,7 2,8 5,6 44,2 28,3 31,1 50 35 35 7,8 2.8 33,6 31,3 40 35 5,6 7,8 34,1 36,6 40 40 High Low 0.24 3,0 POWER SUPPLY IFM FLA Mid-Low Hiqh FLA 86/ 91/ 96/ 89/ 95/ !00/!00 41 44 47 42 45 48 31 34 38 34 37 40 LRA 86 91 98 89 95 487/487 498/496 534/534 491/491 500/500 538/538 219 223 242 222 228 245 170 184 199 174 188 203 Example: Supply vo{tage is 460-3-60 FLA - Full Load HACR - Heating, LEGEND Air IFM - indoor LRA MCA - Locked Rotor Amps MinimumCircuitAmps MOCPNEC - MaximumOvercurrentProtaction National Eleotdcal Code OFM - Outdoor RLA - Rated * Power NOTES: 1 exhaust and (Condenser) FLA. is the 3-Phase Never operate a motor 2% Use the following sum of the FLA of two power breaker Supply where formula Canadian units Imbalance exhaust may combination protective be fuse 2007 Cartier Corp Manufacturer reserves load device or circuit equipfor the 4 breaker % Voltage imbalance 1 go x 227 a phase imbalance to determine the in supply percentage voltage is greater than of voltage imbalance deviation from average 1 76% This voltage 1 go x ° 7310 W Morris amount IMPORTANT: average Copyright motors Voltage max voltage % Voltage Determine maximum deviation from average voltage (AB) 227 223 3v (BC) 231 227 4v (AO) 227 226 1v Maximum deviation is 4 v Determine percent of voltage imbalance Fan Motor NEC requirements for multimotor and Articles 430 and 440), the overcurrent or HACR c Refrigeration Far) Motor Load Amps in compliance with ment (refer to NEC Unbalanced ,_ e Conditioning (Evaporator) unit shall be fuse 2 Amps St • Indianapolis, voltage IN 46231 the right to change_ at any tirne_ specifications and designs utility company of phase If the supply voltage is satisfactory phase as it is below imbalance is more the maximum than Catalol_ notice and without ld allowable 2%, contact your 2% local electric immediately ]_dnted ta USA without imbalance obligations. No:48PG-26SI Replaces:48PG - 23SI
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