CHANDLER SYSTEMS EVB019-BLE Legacy View Valve User Manual Michelle Stuart Coy
CHANDLER SYSTEMS, INC. Legacy View Valve Michelle Stuart Coy
User manual
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| Document ID | 3091447 |
| Application ID | AJ5ZwKsn97diSwgCzFjY/w== |
| Document Description | User manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
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| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 123.14kB (1539247 bits) |
| Date Submitted | 2016-08-08 00:00:00 |
| Date Available | 2016-08-08 00:00:00 |
| Creation Date | 2016-08-02 06:37:51 |
| Producing Software | Microsoft? Office Word 2007 |
| Document Lastmod | 2016-08-02 06:37:51 |
| Document Title | Michelle Stuart-Coy |
| Document Creator | Microsoft? Office Word 2007 |
| Document Author: | MICHELLE |
User manual Model: EVB-019-BLE Main Menu 12:00 MENU ENTER SET CHANGE Menu/Enter Button Set/Change Button 1. To enter Main Menu, press the Menu/Enter button. (Time of Day will flash) 2. To set the Time of Day, press the Set/Change button. (First digit will flash) - To change digit value, press the Set/Change button. - To accept the digit value, press the Menu/Enter button. - Next digit will flash to begin setting. - Once the last digit display is accepted, all digits will flash. 3. To set A.M. or P.M., press the Menu/Enter button. - To change digit value, press the Set/Change button. - To accept the digit value, press the Menu/Enter button. - Once A.M. or P.M. is accepted, the next menu item will flash. Example [12:00] Example [ A ] 4. To set the Number of Days between Regeneration or Backwash Cycles (A), press the Set/Change button. - Repeat instructions from step (2). Example [ A - 07 ] Notes: 1) Maximum value is 29. 2) If value set to 0, Automatic Regeneration will never occur. 3) Default setting is 4 days for softeners and 6 days for filters. 4) On metered models, an “H” will appear to enter Compensated Hardness in grains per gallon (gpg). Example [ H – 20] 5) Default setting is 25 gpg. 5. To set the Number of Days between Air Draw Cycles (d), press the Set/Change Button - Repeat instructions from step (2) “Used on Nitro & Nitro Pro Filters Only” Example [ d – 01 ] Notes: 1) Maximum value is 29. 2) If value set to 0, air draw is turned off, but an air cycle will still be completed when backwash cycle occurs. If the Number of Days between Air Draw Cycles is set to a higher number of days than the Number of Days between Backwash Cycles, it will have no effect. In order to turn off all cycles, both the Days between Backwash and Days between Air Draw Cycles must be set to 0. 3) Default setting is 1 day. 6. To Exit Main Menu, press the Menu/Enter button. Note: If no buttons are pressed for 60 seconds, the Main Menu will be exited automatically. pg. 2 Normal Operation 1. Home Display - Alternates between the display of Time of Day and Number of Days until the Next Regeneration. - Days Remaining until the Next Regeneration will count down from the entered Regeneration Day Override Value until it reaches 1 day remaining. - A Regeneration Cycle will then be initiated at the next designated regeneration time. - Metered models alternate the Time of Day and Gallons left until the next Regeneration. The meter will count down to zero (0000) and then regenerate at the scheduled time set. 2. Battery Back-Up (Uses a standard 9-volt alkaline battery.) - Installing the battery - Features of Battery Back-Up Maintains the Time of Day during power failures. Notes: 1) During power failures, the display is turned off to conserve battery power. However, to confirm that the battery is working, press either button and the display will turn on for five (5) seconds. 2) If power failure occurs while system is regenerating, the Signature Series II will motor to a shut off position to prevent constant flow to drain. Note: Depending upon system pressure and other factors, it is possible to observe a reduced flow to drain during this step. After power is restored, the Signature Series II will return and finish the cycle where it left off prior to the power interruption. 3) When used without battery back-up, the unit acts like a standard valve. When a power failure occurs, the unit stops at its current point in the regeneration position and then restarts at that point when the power is restored. However, the time will be offset by the increment of time the unit was without power. Electronic Connections P = Power Supply B = Powered in Backwash Cycle Only S = Powered in Entire Regeneration Cycle pg. 3 Starting Extra Regeneration Cycle 1. To Start Delayed Extra Cycle Example [ 1 ] - If Days Remaining Until Next Regeneration does not read „1‟, press and hold the Set/Change button for 3 seconds until the display reads „1‟, or „0000‟ on metered models. - Regeneration cycle will initiate at the next designated regeneration time. 2. To start Immediate Extra Cycle First complete above step. - With Days Remaining Until Next Regeneration at „1‟ or „0000‟, - Press and hold the Set/Change button. - After 3 seconds, the regeneration cycle will begin. 3. To Fast Cycle thru regeneration First complete above 2 steps. Note: Fast Cycle is not necessary unless desired to manually step through each cycle step. - Press and hold the Set/Change button for 3 seconds to advance to the next cycle step. Softeners Default (min.) Step 1 : Backwash Step 2 : Brine & Rinse Step 3 : Rapid Rinse Step 4 : Brine Refill 10 60 10 Set for full salting Nitro Default (min.) Step 1 : Air Release Step 2 : Backwash Step 3 : Rest Step 4 : Air Replenish Step 5 : Rapid Rinse 10 12 10 Warning: On NITRO PRO System, if “J” Program is used, the Oxyclean NP must be used to avoid any warranty issues. Note: Depending upon system pressure and other factors, it is possible to observe flow to drain in the rest cycles. Filters Step 1 : Backwash Step 2 : Rest Step 3 : Rapid Rinse Step 4 : Not Used Nitro Pro Step 1 : Air Release *Step 2 : Oxyclean NP Injection Step 3 : Short Rinse Step 4 : Rest Step 5 : Backwash Step 6 : Rest Step 7 : Air Replenish Step 8 : Rapid Rinse Default (min.) 10 10 Default (min.) 15 sec. 20 10 12 10 *Only if “J” program (Oxyclean NP Option) is activated. pg. 4 Nitro Only Backwash Cycle Step Explanation Step 1: Air Release Step For approximately 6 minutes - Not programmable Step 4: Air Replenish Step - Default of 12 minutes Example: Step 2: Backwash Step - Default of 10 minutes Step 3: Rest Step - Default of 5 minutes 4-12 Step 5: Rapid Rinse Step - Default of 10 minutes Notes: - When the valve is between positions, the display will flash the number of the step it is moving towards. - The default time at which regeneration will occur is 2:00 a.m. for softeners and 12:00 a.m. for filters. New feature: The motor‟s run direction during a particular regeneration cycle step is indicated by the rotation direction of the last 2 digit displays. 5pg. 5 Nitro Pro Only Backwash Cycle Step Explanations (With “J” Program Activated – Oxyclean NP Option) Step 1: Air Release Step For approximately 6 minutes - Not programmable Step 2: Oxyclean NP Injection For 15 seconds - Not programmable Step 3: Short Rinse Step For 1 minute - Not programmable Step 4: Rest Step For 20 minutes - Not programmable Step 5: Backwash Step - Default of 10 minutes Step 6: Rest Step - Default of 5 minutes Example: 6-05 Step 7: Air Replenish Step - Default of 12 minutes Step 8: Rapid Rinse Step - Default of 10 minutes Note: Depending upon system pressure and other factors, it is possible to observe flow to drain in the rest cycles. Notes: - When the valve is between positions, the display will flash the number of the step it is moving towards. - The default time at which regeneration will occur is 2:00 a.m. for softeners and 12:00 a.m. for filters. New feature: The motor‟s run direction during a particular regeneration cycle step is indicated by the rotation direction of the last 2 digit displays. 5pg. 6 Final Set-Up With proper valve operation verified (Softeners only): 1. Add water to the top of the air check. Manually step the valve to the Brine Cycle (position 2) and allow the valve to draw water from the brine tank until it stops. Note: The air check will check at approximately the midpoint of the screened intake area. 2. Next, manually step the valve to the Brine Refill position and allow the valve to return to Service automatically. 3. With the valve in Service, check that there is about 3 to 5 inches of water level above the grid in the brine tank, if used. 4. Fill the brine tank with salt to complete set-up. The control will run automatically. Error Codes There are four (4) error codes which could indicate a possible problem with the control valve: Error 2 - Homing slot expected. Valve will begin searching for home. (Normal operation continues.) Error 3 - Encoder is not sending a signal. (Valve requires service to continue.) Error 4 - Unable to find homing slot. (Valve requires service to continue.) Error 5 - Motor overload (stalled position or shorted motor). (Valve requires service to continue.) Error 5 Explanation: The unit thinks the motor is locked. This can only happen when the valve is running the motor, it is not seeing any encoder slots, and the motor is overloaded. This usually alerts the presence of foreign debris inside the valve clogging the system. pg. 7 Master Programming Mode To enter Master Programming Mode, press and hold both buttons for 5 seconds. Note: All Master Programming functions have been preset at the factory. Unless a change is desired, it is NOT necessary to enter Master Programming Mode. 1. Regeneration Type (t) N/A for Nitro / Nitro Pro - This display is used to set the Regeneration Type. This option setting is identified by the letter “t” in the left digit. There are two possible settings: - Timeclock / Filter Delayed – The control will determine that regeneration is required when the set regeneration time has been reached. The regeneration frequency setting will determine which days a regeneration cycle will be initiated. Example ( t - - c ). - Meter Delayed (Demand) – The control will determine that regeneration is required when the available volume of softened water drops to or below zero. Regeneration is to begin at the scheduled time set. Example ( t - - d ). ● The Set/Change button will adjust this value. To accept the digit value, press the Menu/Enter button. 2. Regeneration Day Override (A) – Meter (Demand) Mode Only – Softeners Only - Press Menu/Enter button. This display is used to set the maximum amount of time (in days) the unit can be in service without regeneration. This option setting is identified by the letter “A” in the left digit. Regeneration will begin at the scheduled time. A setting of zero will cancel this feature. - Example: Override every 7 days (A-07), default setting, or cancel setting (A-00). Maximum is 29. 3. To Set Regeneration Time ( r ) Example [ r 12A ] - The time of day at which regeneration may take place is designated by the letter “r”. - The first display digit indicates A.M. or P.M. To change the value, press the Set/Change button. - Press Menu/Enter button to accept the value and move to the next digit. - The second and third display digits indicate the hour at which the regeneration will occur. - Change the digits with the Set/Change button and accept with the Menu/Enter button. - After the entire display flashes, press the Menu/Enter button to move to the next menu item. 4. To Activate Oxyclean NP Program (Nitro Pro Only) - “J” program is selectable either off – 0 (default setting) or on – 1. - To activate the non-adjustable cycles for the Oxyclean NP, select J-1 with the Set/Change button and enter with the Menu/Enter button. pg. 8 5. To Set Regeneration Cycle Step Times Softeners/Filters Only (1) (2) (3) (4) Example [ 3 – 20 ] - The next 4 displays set the duration of time in minutes for each backwash cycle step. - The step number which is currently modifiable is indicated on the far left of the display screen. - The number of minutes allotted for the selected backwash step is displayed on the far right. - Change the digit values using the Set/Change and Menu/Enter buttons as described above. 5. To Set Backwash Cycle Step Times Nitro (2) (3) (4) (5) / Nitro Pro (5) (6) (7) (8) Example [ 3 – 20 ] - The next 4 displays set the duration of time in minutes for each backwash cycle step. - The step number which is currently modifiable is indicated on the far left of the display screen. - The number of minutes allotted for the selected backwash step is displayed on the far right. - Change the digit values using the Set/Change and Menu/Enter buttons as described above. Note on Air Draw Cycle (4): Nitro Filter Only (7) Nitro Pro Only The longer the unit is set to remain in the Air Draw cycle (4), the more air is drawn into the system. A default setting of 12 minutes draws air down to the level of a normal media bed height and then returns the unit to the home display. If the system needs more air, increase the time setting for step (4) or decrease the number of days between air draw cycles. There is no way to view the number of days until the next air draw will take place. 5. System Capacity in Grains ( c ) – Meter (Demand) Only - Press the Menu/Enter button. This display is used to set the system capacity in grains and is used in conjunction with the hardness setting to calculate total gallons of treated water available between regenerations. This option is identified by the letter “c” in the left digit. The maximum value for this item is 399. Example: 32,000 grain capacity ( c 032 ). 6. To Exit the Master Programming Mode, press the Menu/Enter button until time of day returns. Note: If no buttons are pressed for 60 seconds, the Master Programming Mode will be exited automatically. pg. 9 Master Programming Mode Flow Chart MENU ENTER - To enter Master Programming mode, Press and hold both buttons for 5 seconds. SET CHANGE → REGEN TYPE ↓ SET CHANGE To change value ↓ → MENU ENTER To accept value → SET CHANGE To change value MENU ENTER ↓ DAY OVERRIDE METER MODE ONLY ↓ ↓ → MENU ENTER To accept value → SET CHANGE To change value MENU ENTER ↓ UNIT CAPACITY METER MODE ONLY ↓ → MENU ENTER To accept value → SET CHANGE To change value REGEN TIME ↓ ↓ → MENU ENTER To accept value → SET CHANGE To change value ↓ MENU ENTER ↓ MENU ENTER ↓ REGEN STEP 1,2,3 & 4 ↓ ↓ → MENU ENTER → MENU ENTER To accept value The Program Mode will be exited and normal operation resumed. pg. 10 Control Valve Assembly (Nitro & Nitro Pro) pg. 11 NITRO & NITRO PRO BODY ASSEMBLY pg. 12 NITRO & NITRO PRO BODY ASSEMBLY 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PART No. 20009X231 20001X226 20001X232 20251X100 20561X225 N/A 20001X214 20001X228 20251X305 20251X304 20009X005 20001X226 20009X001 20001X224 20001X219 20001X222 20001X217 20001X215 20561X204 20251X272 20561X216 20561X201 20561X217 20561X215 20111X011 N/A 20009X010 GA-T0620666B 57005X001 GA-S0660416B 20009X007 DESCRIPTION PISTON ASSEMBLY HEX SCREW SEAL & SPACER KIT DRAIN LINE FLOW CONTROL HOUSING BRINE VALVE END SPACER DRAIN RETAINER CLIP BRINE LINE FLOW CONTROL ASSY. BRINE LINE FERRULE BRINE LINE COMPRESSION NUT PLUG HEX SCREW INJECTOR COVER NITRO PRO INJECTOR SEAL INJECTOR ASSEMBLY WHITE (SPECIFY COLOR) INJECTOR SCREEN INJECTOR PLUG TANK O-RING DISTRIBUTOR PILOT O-RING DLFC 5.0 BUTTON (SPECIFY SIZE) ADAPTER O-RING CLIP HEX SCREW ADAPTER COUPLING ADAPTER COUPLING CHECKVALVE VALVE BODY INJECTOR CAP PLUG 3/8" 90 ELBOW 3/8" BLACK TUBING / FT. STEM ADAPTER INJECTION ASSEMBLY Qty. 0.2 pg. 13 Control Valve Drive Assembly (Filter Version) pg. 14 Control Valve Drive Assy. (Filter Version) Ref Description Valve Body Complete Valve Body Only End Spacer Seal Spacer Seal & Spacer Kit Incl. (1) #2, (5) #3, & (4) #4 Down Flow Piston 4A 8A 10 11 12 13 14 14A Piston End Rod Retainer End Plug Assembly Piston Arm Piston Assembly Incl. (1) each #5 thru #8 Hex Washer HD 10-24 X 13/16” Screw Part # Qty. Ref 20001X200 20001X201 N/S 15 16 17 O Ring O Ring O Ring N/S N/S 18 19 20001X232 19A N/S 20 Injector O Ring Injector Plug & O Ring Assembly Incl. (1) each #17 thru #19 Injector Seal N/S N/S N/S 21 22 Description Part # Qty. 20561X204 2000X215 N/S N/S N/S 20001X217 20001X224 Injector Cap 10-24 X 1 Hex Washer HD Screw 20001X223 20001X226 22A Filter Conversion Kit Incl. (1) each #19A, #24A, #26A, #20, #21 & (2) #22 20001X221 20001X231 N/S 23 O Ring N/S Drain Retainer O Ring Flow Control Button 1.5 GPM Flow Control Button 2.0 GPM Flow Control Button 2.4 GPM Flow Control Button 3.0 GPM 20001X214 20251X254 20251X266 20251X267 20251X268 20251X269 24 Filter Plug N/S 24A O Ring & Filter Plug Assembly Incl. (1) each #23 thru #24 20001X229 25 26 26A O Ring Brine Valve Cap O Ring & Brine Valve Cap Assembly N/S N/S 20001X230 Flow Control Button 3.5 GPM Flow Control Button 4.0 GPM Flow Control Button 5.0 GPM Flow Control Button 7.0 GPM Plastic Flow Control Housing 20251X270 20251X271 20251X272 20251X274 N/S Drain Line Fitting 90º Elbow 1/2” NPT x 1/2” Tubing 20251X255 Flow Control Assy. 1.5 GPM-PVC Flow Control Assy. 2.0 GPM-PVC Flow Control Assy. 2.4 GPM-PVC Flow Control Assy. 3.0 GPM-PVC Flow Control Assy. 3.5 GPM-PVC 20251X256 20251X257 20251X258 20251X259 20251X260 Flow Control Assy. 4.0 GPM-PVC Flow Control Assy. 5.0 GPM-PVC Flow Control Assy. 7.0 GPM-PVC 20251X261 20251X262 20251X264 Flow Control Assembly-Specify GPM Incl. (1) each #11 thru #14 27 28 28A 29 30 Items #27 thru #30 used only with clock regeneration Adapter Coupling N/S O Ring 20561X216 Adapter Coupling & O Ring Assembly 20561X215 Incl. (1) # 27 & (2) #28 Mounting Clip 20561X201 8-18 X 5/8” Hex Washer HD Screw 20561X217 N/S indicates non-stocked item Shaded Ref # indicates assembly or kit pg. 15 Control Valve Assembly (Softener Version) pg. 16 Control Valve Drive Assembly Parts List (Softener Version) Ref 4A 8A 10 11 12 13 14 15 16 17 18 18A 19 20 21 22 23 23A Description Part # Qty. Ref Valve Body Complete Valve Body Only End Spacer Seal Spacer Seal & Spacer Kit Incl. (1) #2, (5) #3 & (4) #4 Down Flow Piston Piston End Rod Retainer End Plug Assembly Piston Arm Piston Assembly Incl. (1) each #5, #6, #7 & #8 Hex Washer HD 10-24 X 13/16” Screw Brine Valve Set Brine Valve Stem Brine Valve Spacer O Ring Quad Ring Brine Valve Cap Brine Valve Spring Plain Nylon Washer Retaining Ring Brine Assembly Incl. (1) each #10 thru #18 Drain Retainer O Ring Flow Control Button 1.5 GPM Flow Control Button 2.0 GPM Flow Control Button 2.4 GPM Flow Control Button 3.0 GPM Flow Control Button 3.5 GPM Flow Control Button 4.0 GPM Flow Control Button 5.0 GPM Flow Control Button 7.0 GPM Plastic Flow Control Housing 20001X200 20001X201 N/S N/S N/S 24 25 26 27 28 20001X232 28A N/S N/S N/S N/S 29 30 31 20001X231 N/S N/S N/S N/S N/S N/S N/S N/S N/S N/S 20001X210 20001X214 20251X254 20251X266 20251X267 20251X268 20251X269 20251X270 20251X271 20251X272 20251X274 N/S Drain Line Fitting 90º Elbow 1/2" NPT X 1/2" Tubing Flow Control Housing – Specify GPM Incl. (1) each #20 thru #23 Flow Control Assy. 1.5 GPM-PVC Flow Control Assy. 2.0 GPM-PVC Flow Control Assy. 2.4 GPM-PVC Flow Control Assy. 3.0 GPM-PVC Flow Control Assy. 3.5 GPM-PVC Flow Control Assy. 5.0 GPM-PVC Flow Control Assy. 7.0 GPM-PVC 20251X255 20251X256 20251X257 20251X258 20251X259 20251X260 20251X262 20251X264 31A 32 33 34 35 35A 36 37 38 39 39A Description Part # Qty. O Ring O Ring O Ring Injector Plug O Ring Injector Plug & O Ring Assy. Incl. (1) each #26 thru # 28 Injector Throat Injector Nozzle Vortex Generator Injector Assy. Specify Size Incl. (1) each #2 & #28 thru #31 Injector Screen Injector Seal Injector Cap 10-24 1 Hex Washer HD Screw Injector Kit – Specify Size – Incl. (1) ea #31A, #32, #33, #34 & (2) #35 BLFC Button Retainer 5 GPM BLFC Button O Ring BLFC Adapter BLFC Assembly .5 GPM Inc. (1) each #36 thru #39 20561X204 20001X215 N/S N/S N/S 20001X217 N/S N/S N/S 20001X219 20001X222 20001X224 20001X223 20001X226 20001X220 20561X240 20251X318 20561X239 20561X241 20001X228 Items #40 thru #43 used ONLY with clock regeneration 40 41 41A 42 43 Adapter Coupling O Ring Adapter Coupling & O Ring Assy. Incl. (1) #40 & (2) # 41 Mounting Clip 8-18 X 5/8” Hex Washer HD Screw N/S 20561X216 20561X215 20561X201 20561X217 N/S indicates non-stocked item shaded Ref # indicates assembly or kit pg. 17 Meter Assembly Meter Assembly Parts List Ref # Description Part # Qty. 1A Meter Assembly, Turbine Complete 20564X200 pg. 18 Bypass Assembly (Plastic) Ref # Description Plastic Bypass Valve Assembly Part # Qty. 20561X292 pg. 19 Bypass Assembly (Stainless Steel) Ref # Description Bypass Valve 3/4" Stainless Steel Bypass Valve 1” Stainless Steel Part # Qty. 20561X270 20561X283 pg. 20 Service Instructions A. General Preliminary Instructions – PERFORM BEFORE ALL SERVICING OPERATIONS! 1. Turn off water supply to conditioner. If the conditioner installation has a “three valve” bypass system, first open the valve in the bypass line, then close the valves at the conditioner inlet and outlet. If the conditioner has an integral bypass valve, put it in the bypass position. If there is only a shut off valve near the conditioner inlet, close it. 2. Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily. Return the control to the service position. 3. Unplug electrical cord from outlet. 4. Disconnect brine tube and drain line connections at the injector body. B. To Replace Brine Valve (need first A1-A3) 1. Remove the control valve back cover. Disconnect the meter signal wire from the meter. 2. Remove screw and washer at drive yoke. Remove powerhead mounting screws. The entire powerhead assembly will now lift off easily. 3. Remove piston retaining plate screws and pull upward on end of piston yoke until assembly is out of valve. 4. Pull brine valve from injector body, also remove and discard O ring at bottom of brine valve hole. 5. Apply silicone lubricant to O ring and reinstall at bottom of brine valve hole. 6. Apply silicone lubricant to O ring on new brine valve assembly and press into brine valve hole, shoulder on bushing should be flush with injector body. 7. Insert screws through injector cap and into mating holes in the valve body. Tighten screws. 8. Reconnect brine tube and drain line. 9. Return bypass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any bypass line shut off. 10. Check for leaks at all seal areas. Check drain seal with the control in the backwash position. 11. Plug electrical cord into outlet. 12. Set time of day and cycle control valve manually to assure proper function. Make sure control valve is returned to the service position. 13. Make sure there is enough salt in the brine tank. 14. Start regeneration cycle manually if water is hard. C. To Replace Injectors & Screen (need first A1 & A3) 1. Remove injector cap screws, remove cap and discard gasket. Remove vortex generator from end of the injector assembly. 2. Remove injector assembly. Apply silicone lubricant to new injector assembly O rings and install. Be sure to push injector assembly tightly so O rings are seated. Replace vortex generator. Install a new screen. 3. Apply silicone lubricant to new gasket and install around oval extension on injector cap. 4. Repeat B7-B14. D. To Replace Powerhead 1. Remove the control valve back cover. Remove the three screws along the outer edge of the back plate and remove the front cover. Disconnect the power supply and the circuit board signal wire from the motor and feed them back through the control. Disconnect the optical sensor signal wire. Disconnect the meter signal wire from circuit board and feed back through the control. 2. Remove screw and washer at drive yoke. Remove powerhead mounting screws. The entire powerhead assembly will now lift off easily. 3. Put new powerhead on top of the valve. Be sure the drive pin on main gear engages slot in drive yoke (wide side of drive yoke upright must face to the left away from the motor). 4. Replace powerhead mounting screws. Replace screw and washer at drive yoke. 5. Reconnect meter signal, optical sensor, power supply, and circuit board signal wires. 6. Reinstall front cover and back cover. pg. 21 E. To Replace Piston Assembly 1. Follow steps A.1 through A.3. 2. Remove control valve back cover. Disconnect the meter signal wire from the meter. 3. Remove screw and washer at drive yoke. Remove powerhead mounting screws. The entire powerhead assembly will now lift off easily. 4. Remove piston retaining plate screws. 5. Pull upward on end of piston yoke until assembly is out of valve. 6. Inspect the inside of the valve to make sure that all spacers and seals are in place, and that there is no foreign matter that would interfere with the valve operation. 7. Take new piston assembly as furnished and push piston into valve by means of the end plug. Twist drive yoke carefully in a clockwise direction to properly align it with drive gear. Reinstall piston retaining plate screws. 8. Place powerhead on top of valve. Be sure drive pin on main gear engages slot in drive yoke (wide side of drive yoke upright must face to the left away from the motor). 9. Replace powerhead mounting screws. Replace screw and washer at drive yoke. 10. Reconnect brine tube and drain line. 11. Return bypass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any bypass line shut off. 12. Replace the control valve back cover. 13. Follow steps A.9 through A.13. F. To Replace Seals and Spacers 1. Follow steps A.1 through A.3. 2. Remove the control valve back cover. Disconnect the meter signal wire from the meter. 3. Remove screw and washer at drive yoke. Remove powerhead mounting screws. The entire powerhead assembly will now lift off easily. Remove piston retaining plate screws. 4. Pull upward on end of piston rod yoke until assembly is out of valve. Remove and replace seals and spacers. 5. Take piston assembly and push piston into valve be means of the end plug. Twist drive yoke carefully in a clockwise direction to properly align it with drive gear. Reinstall piston retaining plate screws. (Same as E7 – E9?) 6. Place powerhead on top of valve. Be sure drive pin on main gear engages slot in drive yoke (wide side 7. 8. 9. 10. of drive yoke upright must face to the left away from the motor). Replace powerhead mounting screws. Replace screw and washer at drive yoke. Return bypass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and ay bypass line shut off. Replace the control valve back cover. (Same as E11 – E13?) Follow steps A.9 through A.13. G. To Replace Meter 1. Follow steps A.1 through A.3. 2. Remove two screws and clips at bypass valve or yoke. Pull resin tank away from plumbing connections. 3. Remove signal wire from meter. 4. Remove two screws and clips at meter and pull the meter out of the control valve. 5. Apply silicone lubricant to four new O rings and assemble to four ports on new meter. 6. Assemble meter to control valve. Note: meter portion of module must be assembled at valve outlet. Install two screws and clips. 7. Install signal wire into new meter. 8. Push resin tank back to the plumbing connections and engage meter ports with bypass valve or yoke. 9. Attach two clips and screws at bypass valve or yoke. Be sure clip legs are firmly engage with lugs. 10. Return bypass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any bypass line shut off. 11. Check for leaks at all seal areas. 12. Follow steps A.9 through A.13. H. To Check Drive Motor Operation 1. Remove the control valve back cover. 2. To verify drive motor operation, push service button located on back of motor. Motor should run. Release button. After 1 minute, the control should automatically advance to Rapid Rinse (cycle #4) position. It will remain in Rapid Rinse for 5 minutes and then advance to Service position. pg. 22 Troubleshooting Guide SYMPTOM 1. Softener fails to regenerate automatically PROBABLE CAUSE Power supply plugged into intermittent or dead power source Disconnected meter cable Improper control valve programming Defective power supply Defective circuit board or meter Defective drive motor 2. Regeneration at wrong time Time of day improperly set, due to power failure Regeneration time set improperly Increase raw water hardness Brine concentration and/or quantity 3. Loss of capacity Resin fouling Poor distribution, channeling (uneven bed surface) Internal valve leak Resin age Resin loss 4. Poor water quality Check items listed in #1, #2, & #3 Bypass valve open Channeling CORRECTION Connect to constant power source Reconnect cable Reset program settings Replace power supply Replace or repair Check motor operation by activating the service button on back of motor Reset time of day programming and install 9-volt battery Reset regeneration time programming Reset unit to the new capacity Keep brine tank full of salt at all times. Clean it yearly. Salt may be bridged. If using a salt grid plate, ensure refill water is over it. Call dealer. Find out how to confirm it. Clean the resin and prevent future fouling. Call dealer. Check distributors and backwash flow. Call dealer. Replace spacers, seals and/or piston. Call dealer. Check for resin oxidation caused by chlorine. Mushy resin. Call dealer. Check for correct bed depth. Broken distributors. Air or gas in bed: well gas eliminator. Loose brine line. Close bypass valve. Check for too slow or high service flow. Check for media fouling. pg. 23 5. 6. SYMPTOMS High salt usage Loss of water pressure PROBABLE CAUSE High salt setting Excessive water in brine tank Constant flow through the unit Improperly set hardness Scaling / fouling of inlet pipe Fouled resin Improper backwash 7. 8. Excessive water in Plugged drain line brine tank and/or salty water to Dirty or damaged brine valve service Plugged injector Low inlet pressure Softener fails to use salt Excessive brine refill cycle time Check items listed in #1 Improper control valve programming Plugged/restricted drain line Injector is plugged No water in brine tank Water pressure is too low Brine line injects air during brine draw Internal control leak 9. Control cycles continuously 10. Continuous flow to drain Faulty circuit board Foreign material in control Internal control leak Valve jammed in backwash, brine or rapid rinse position Motor stopped or jammed. CORRECTION Adjust brine tank refill time See symptom # 7. Indicates plumbing leak (i.e. toilet tank) Reset programming Clean or replace pipeline. Pretreat to prevent. Clean resin. Pretreat to prevent. Too many resin fines and/or sediment. Call dealer. Reset backwash flow rate, and/or adjust. Check flow to drain. Clean flow control. Clean or replace brine valve. Clean injector and replace screen. Increase pressure to allow injector to perform properly. (20 psig minimum) Reset brine refill cycle time. Check and reset programming Clean drain line and/or flow control Clean or replace injector and screen Check for restriction in BLFC. Ensure safety float is not stuck. Check brine tank for leaks. Line pressure must be at least 20 psi. Check brine line for air leaks Call dealer. Check piston, seals and spacers for scratches and dents. Replace circuit board. Call dealer. Clean valve, rebuild unit. Same as above. Same as above. Replace motor. pg. 24 FCC Caution. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Any Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -Reorient or relocate the receiving antenna. -Increase the separation between the equipment and receiver. -Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -Consult the dealer or an experienced radio/TV technician for help. pg. 25
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