COZY Furnace Wall Manual L0805260
User Manual: COZY COZY Furnace Wall Manual COZY Furnace Wall Owner's Manual, COZY Furnace Wall installation guides
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INSTALLATION
OPERATING
AND
INSTRUCTIONS
P/N 78111
REV. 05/03
MODEL
_.4VOLT SYSTEM
vVITH LOW-BTU
_ILOT
_.4VOLT SYSTEM
_ITH INTERMITTENT
IGNITION (I.I.D.)
NATURAL
NUMBERS
GAS
L.P. GAS
NATURAL
CF353C-R
CF503C-R
CF653C-R
CF354C-R
CF504R
CF654C-R
GAS
L.P. GAS
CF357C-R
CF557C-R
CF358C-R
CF558C-R
I
fire or explosion may result causing property damage, personal injury or
I WARNING:
If the information in this manual is not followed exactly, a I
loss of life.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL
GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in
your building.
)_ Immediately
call your gas supplier from a neighbor's
phone.
Follow the gas supplier's
instructions.
)_ If you cannot reach your gas supplier, call the fire department.
INSTALLATION
AND SERVICE
BY A QUALIFIED
INSTALLER,
THE GAS SUPPLIER.
MUST
BE PERFORMED
SERVICE
AGENCY
OR
\
This appliance is equipped
with a blocked flue switch
designed to protect against
improper venting of
combustion products.
THIS UNIT IS NOT TO
BE INSTALLED IN
MOBILE HOMES.
WARNING:
Operation of this furnace when not connected to a properly installed and maintained venting system can result in Carbon Monoxide (C.O.) poisoning and possible death. For
your safety, this furnace and the venting system should be inspected at least annually by a qualified service person.
The coating selected to provide longer life to the heat exchanger may smoke slightly upon initial firing Please
)rovide adequate ventilation if this occurs.
This unit is not approved for installation
or explosive conditions.
Such conditions
in mobile homes, greenhouses, or environments
involving dusK, wet, corrosive,
_411 invalidate the warran D"and may create unsafe conditions.
CONTENTS
Contents..............................................................
2
Introduction .................................................
2
Specifications ...............................................
2
Safety Rules ................................................
3
Helpful Installation hR'onnation ...............................
3
Connecting the Vent.............................................
3,4
Combustion and Ventilation Air......................................
5
Furnace Location ................................................
6
Rough-In Instructions .........................................
6,7
Installation.........................................................
8
Controls.............................................................
9
Pilot Flmne Adjustment .........................................
9
I INSTALLER
COMPLETE,
MUST LEAVE THESE
AND RETURN
Lighting & Re-Lighting Instructions ....................
Operation.........................................................
Terminal Block Wiring Diammn .............................
MmmalReset...................................................
Maintenance Instructions ..................................
WS-illgDiagrmn.................................................
Side & Rear Discharge Kits .................................
Trouble Shooting Chart .....................................
Repair Parts (break down) ..................................
Repair Parts List ...............................................
Whrranty.........................................................
INSTRUCTIONS
THE
WARRANTY
WITH THE CONSUMER,
10,11
12
13
13
13
14,15
16,17
18,19
20-24
21-25
27
HAVE THEM
CARD.
I
I
INTRODUCTION
THIS IS A GAS-FIRED, GRAVITY VENTED WALL FURNACE THAT WILL OPERATE SAFELY AND PROVIDE AN
EFFICIENT SOURCE OF HEAT WHEN INSTALLED, OPERATED AND MAINTAINED AS RECOMMENDED IN THESE
INSTALLATION AND OPERATING INSTRUCTIONS.
READ THESE INSTRUCTIONS
THOROUGHLY BEFORE
INSTALLING, SERVICING, OR USING THE APPLIANCE. IF YOU DO NOT UNDERSTAND ANY PART OF THESE
INSTRUCTIONS CONSULT LOCAL AUTHORITIES, OTHER QUALIFIED INSTALLERS, SERVICE AGENCIES, THE
GAS SUPPLIER, OR THE MANUFACTURER.
COUNTERFLOW
WALL FURNACE
SPECIFICATIONS
Your counterflow wall furnace is packed in a single carton that also includes thermostat, thermostat wire, and insulated staples.
The thermostat, wire, and staples are packed in the burner compartment and are accessible by removing the burner access door.
While the burner access door is open, check the rating plate to verify that the model number is correct and that the wall furnace
is equipped t\_r the type gas you intend to use.
Model Type
Number Control
Type
Gas
BTUAtR.
Innut
Vent
Size
(OvaB
Gas
Inlet
Finished Dimensions
MODELS WITH LOW-BTU
CF353C
CF354C
CF503C
CF504C
CF653C
CF654C
24Volt
24Volt
24Volt
24Volt
24Volt
24M)lt
Nat.
L.R
Nat.
L.R
Nat.
L.R
35,000
35,000
50,000
50,000
65,000
65,000
MODELS
CF357C
CF358C
CF557C
CF558C
24Vott
24Volt
24Volt
24Volt
Nat.
L.R
Nat.
L.R
35,000
35,000
55,000
55,000
4"
4"
4"
4"
4"
4"
½"
½"
½"
½"
½"
½"
½"
½"
½"
½"
14-5/16"Wx10¼"Dx78-5/8"H
14-5/16"Wx10¼"Dx78-5/8"H
14-5/16"Wx10¼"Dx81-5/16"H
14-5/16"Wx10¼"Dx81-5/16"H
14-5/16"Wx10¼"Dx87-5/16"H
14-5/16"Wx10¼"Dx87-5/16"H
CFM
1
1
2
2
2
2
1.95
1.95
2.25
2.25
2.25
2.25
320
320
440
440
440
440
95 Lbs.
95 Lbs.
104Lbs.
104Lbs.
107Lbs.
1071bs.
320
320
440
440
95 Lbs.
95Lbs.
107Lbs.
107Lbs.
IGNITION
14-5/16"Wx10¼"Dx78-5/8"H
14-5/16"Wx10¼"Dx78-5/8"H
14-5/16"Wx10¼"Dx87-5/16"H
14-5/16"Wx10¼"Dx87-5/16"H
Page 2
Amos
Approx.
Shipping
Weight
STANDING PILOT
WITH INTERMITTENT
4"
4"
4"
4"
Blower
Speed
1
1
2
2
2.2
2.25
2.5
2.55
SAFETY
RULES
hnproper installation, adjustment, alteration, service or maintenance can cause property damage, bodily injury or death. If you
do not understand these instructions or your local codes, call local authorities, a qualified installer, selMce agency, gas supplier,
or the manufacturer.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Do not install this fan type wall furnace in a recreational vehicle trailer or mobile home.
Do not operate this fan type wall furnace unless it is connected to a properly installed and maintained vent system. Do not
exhaust flue gases into the room, watt or attic space for any reason.
Locate the thermostat in a room or space that cannot be separated by a door or other means from the room or space in which the
front outlet grill is installed.
Adequate air for combustion and venting must be provided.
If rising water may enter the wall furnace, turn offthe gas immediately and disconnect the electric service. Do not use the wall
furnace if any part has been under water, hmnediately call a qualified service technician to inspect the walt furnace and to replace
any part of the control system or any gas control which has been under water.
Have your fan type wall furnace and vent system inspected at least annually by a qualified service agency.
Before cleaning or servicing the wall furnace, turn offthe gas and allow it to cool. This will prevent burns.
Due to high temperamres_ the furnace should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of hi2h surface temperatures and should stay away to avoid bums or
clothing imfition.
Youn2 children should be carefully supelMsed when they are in the same room as the furnace.
Clothina or other flammable material should not be placed on or near the furnace.
Any safety screen guard or gill removed for servicin_ must be replaced prior to operating the furnace.
Locate the blocked flue switch and the auxiliary limit switch and push in the reset button. This will reset the switch in case it
accidentally opened during shipping.
READ CAREFULLY
BEFORE INSTALLING
UNIT
These installation instructions are a general guide, and do not supersede applicable local codes and ordinances. Belbre planning or
making the installation, be sure it complies with all phases of the local heating code. Or, in the absence oflocat codes, the latest edition of
the National Fuel Gas Code, ANSI.Z223.1. In Canada, see latest edition of CAN1-B 149.
The appliance, when installed must be electrically grounded in accordance with local codes or, in the absence of local codes, the latest
edition of the National Electrical Code, ANSI/NFPA No. 70. In Canada, see latest edition of CSA C22.1.
The ANSI standards are available from the American Gas Association, 1515 Wilson Blvd., Arlington, Virginia 22209.
The NFPA standards are available from the National Fire Protection Association, Batterymarch Park, Quincy, MA. 02269.
standards are available from International Approval Services, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3.
Canadian
VENTING
This appliance must be properly connected to a venting system. Consult local ordinances governing venting. Install only UL listed type
BW 4" oval gas vent. When the vent enters the attic, a listed type B-1 round flue pipe may be used. See Figure 1, Page 4.
Vent pipe must connect to the wall furnace or header plate with a "B" vent base plate and terminate with a cap at a point at least 12 it. above
the bottom of the wall furnace and two feet above any obstacle within a 10 lbot radius and at least 3 foot above the roof.
Provisions must be made lbr adequate combustion and ventilation air. This appliance must not be connected to a chimney flue serving a
separate solid fuel burning appliance.
All type "B" vents shall extend in a generally vertical direction with oft;ets not exceeding 45 degrees, except that a vent system having not
more than one 60 degree offset may be allowed.
Any angle greater than 45 degrees from the vertical is considered horizontal. The total horizontal mn of a vent plus the horizontal vent
connector shall be not greater than 75 percent of the vertical height of the vent. Any oft;ets used should be as far above the drafthood as
possible to allow a venting action to begin belbre any restriction is encountered.
Page 3
VENTING-
CONTINUED
More
Height above any
roof surface
within 10'
than 10'
horizontally
_,,__
t
2 Min. '1 :
3' Min.
I
Chimney--
I
%
FIGURE
A
This appliance is equipped with a blocked flue switch.
3'
WARNING:
do so could
personal
Do not bypass
expose
injury
the
the blocked
consumer
or possible
flue switch.
to property
Listed
Top
Collar
2' Min.
To
damage,
death.
Oval to round
This switch, when activated, will interrupt the electrical circuit between
the transforlner and the gas valve causing the main burner flame to
extin_ish. The main burner will not re-light until the blocked flue switch
has been manually reset. To reset the switch, after locating it between
the bottom of the tan shroud and the top of the draft diverter, simply
push the red button on top of the switch. If the homeowner experiences
this problem, then the vent system must be checked and corrected.
NOTE: An existing vent that has worked for years may not be adequate
t\_r today's appliances because of higher efficiency requirements that
result in lower stack temperatures.
Listed "BW"
Pipe
t
12'
Min.
Ceilin_
Plate
Spacer
Lances
Plate
Walt
Stud
WARNING: Operation of this wall furnace when not connected to a
properly installed and lnaintained venting system or tampering with
the blocked flue switch can result in Carbon Monoxide (CO)
poisoning and possible death.
(SEE LIST OF POSSIBLE CAUSES AND CORRECTIONS ON PAGE 19).
FIG. 1 - VENT INSTALLATION
All type "B" vents shall extend in a generally vertical
direction with oft;ets not exceeding 45 degrees, except
that a vent system having not more than one 60 degree
oft_et may be allowed.
Red
/Button
Red
/Button
Any angle greater than 45 de_ees from the vertical is
considered horizontal. The totalhorizontalrun
ofavent
plus the horizontal vent connector shall be not greater
than 75 percent of the vertical height of the vent.
Blocked
_Flue
Switch
Blocked
_Flue
Switch
Any oft;ets used should be as tar above the drafthood as
possible to allow a venting action to begin before any
restriction is encountered.
Draft Diverter
Relief Opening
"CF35" Series Counterflow
Page 4
Draft
Diverter
Relief Opening
"CF50'55 65" Series Counterflow
COMBUSTION
AND VENTILATION
AIR
When installed, this gas appliance must be provided with fiesh
air for combustion, ventilation, and dilution of hot flue gases.
The minimum required volume of the area where the appliance is
installed should be 50 cubic feet per 1,000 btu/hr.
If installed in an area of the home that is considered an unconfined
space, the natural infiltration of air around windows and doors
will be adequate. If the area is considered a confined space (tess
than 50 cubic feet per 1,000 btu), fiesh air can be supplied by
providing two permanent openings into adjoining rooms. Each
opening shall have a minilnum tree area of one square inch per
1,000 btu per horn of the total input rating of all gas appliances in
the confined space, but not less than 100 square inches. One of
the openings shall be within 12 inches of the ceiling and one
within 12 inches of the floor. See Figure A.
If the home is of unusually tight construction (new and remodeled
homes), free air must be supplied through opening(s) to the
outdoors. This can be accomplished by providing 2 permanent
openings, one commencing within 12 inches of the ceiling and
one within 12 inches of the floor. These openings shall
communicate
directly with the outdoors, or spaces that
comlnunicate freely with the outdoors, such as a ventilated attic
and crawl space through galvanized or equivalent conosionresistant ducts. Exception: unobstructed stud and joist spaces
are acceptable ducts provided that not more than one fire block
is removed. Special provisions must be taken to insure that
these stud and joist spaces cannot be blocked with insulation or
other objects. Each of these openings using vertical ducts shall
have a minimum free area of one square inch per 4,000 bm/hr of
total input rating of all gas appliances. See Figure B and C. If
horizontal ducts are used, the minimum free area shall be one
square inch per 2,000 btu/hr of total input rating of all gas
appliances.
Fresh make-up air can also be provided through a duct to one
permanent opening commencing within 12 inches of the ceiling.
The lninilnum free area of this opening shall be one square inch
per 3,000 bm/hr of the total input rating ofatl gas appliances but
not less than the sum of the areas of all vent connectors in the
space. See Figure D.
When calculating the amount of fiesh air needed you must include
make-up air requirements for the operation of exhaust fans, kitchen
ventilation systems, clothes dryers, and fireplaces.
Additional information can be f\3und in the latest edition of ANSI
Z223.1 (National Fuel Gas Code).
Page 5
F
I
G
U
ALL COMBUSTION AIR FROM ADJACENT INDOOR
SPACES THROUGH INDOOR COMBUSTION AIR
OPENINGS
Listed Vent Cap
R
E
_
pening
A
Opening
t
F
I
G
U
t
i
i
i
t
t
i
t
i
t
t
i
t
it
t
ALL COMBUSTION AIR FROM OUTDOORS, INLET
AIR FROM VENTILATED CRAWL SPACE AND
OUTLET AIR TO VENTILATED ATTIC
_Z UL Listed Vent Cap
l_.Listed Gas Vent
Ventilation Louvers (each
ff'll II
endofattic)
I II II II 1"_
--.==
R
E
"- Outlet Air
/ Inlet Air
/
B
II
_t_uvers
F
I
G
U
R
E
for unheated crawl space
ALL COMBUSTION AIR FROM OUTDOORS
THROI_YGHVENTILATED ATTIC
UL Listed Vent Cap
UL Listed Gas Vent
Ventilation Louvers (each
end of attic)
Outlet Air
Inlet Air Duct (ends 1 ft.
_01rnn]
above floor)
C
F
I
G
U
R
E
D
ALL COMBUSTION AIR FROM OUTDOORS
THROUGH SINGLE COMBUSTION AIR OPENING
UL Listed Vent Cap
UL Listed Gas Vent
Opening
Alternate Opening
Location
USING ADJACENT
STUD SPACE FOR ALL
COMBUSTION
AIR FROM OUTSIDE
LOCATION
AND SPECIAL
The wall furnace
HOLES CONNECTING TO
VENTILATED ATTIC
PRECAUTIONS
should be located
near the center of
the house for best heat distribution.
PLATE
AIR
GRILLE
If the area where the appliance is to be installed contains
carpeting, tile or combustible materials, other than wood
flooring, the appliance shall be installed on a metal plate,
wood panel or other non-combustible materials. The use
of ceramic or quarry tile is acceptable and will provide a
surt:ace that is easily cleaned. This material is to extend
the full width and depth of the appliance. If side or rear
warm air outlets are being installed, see figure 14 - lg,
See page 16 and 17.
FLOOR
HOLES CONNECTING TO VENTILATED
CRAWL SPACE
BASED ON 4,000 BTU OF TOTAL INPUT RATING
OF ALL GAS APPLIANCES, THE HEATER ONLY
REQUIRES A MINIIVRJMFREE AREA OF:
BTU
25,000
35,000
50,000
55,000
65,000
SQUARE
IN.
6.25
8.75
12.50
13.75
16.25
ROUGH-IN
HOLE
SIZE
1"
1.5"
2"
2.5"
3"
1
I
I
{ _
SQUARE
IN.
.785
1.76
3.14
4.90
7.065
I_
o r---q
-4''Minimum
INSTRUCTIONS
In selecting a location for installation, it is necessary to
provide adequate accessibility clearances for servicing
and proper operation.
Minimum clearance from cabinet to combustible
construction:
Side Wall
4"
Floor
0"
Ceiling
4"
See Figure 2. The unit may be recessed and rest
directly against side studs and the inside surface of the
rear wall.
_
4" Minimum
ll5VA.C.
J_J_Line_
I B_WVent
[[Ill
Z,:4
,
i
Pip[P_
Header Plate
(not provided)
FIGURE 3
2.2
2.25
2.5
2.55
_
FIGURE 2
ELECTRICAL
ROUGH-IN
Rough in 115 v. wiring, terminating inside the,junction
box located on top of header plate for recessed, or in
a receptacle box (not provided) for flush mount.
Consult local codes or ordinances.
See Figure 3.
MODEL NUMBER
AMPS
CF353C, CF354C
1.95
CF503C, CF504C
2.25
CF653C, CF654C
2.25
CF357C
CF358C
CF557C
CF558C
' _
Page 6
Stud
GAS
ROUGH-IN
Check local codes t\_rrequirements as to the size and type of
gas line required. See Figure 5 for location of gas inlet holes
in furnace cabinet.
Compounds used on threaded joints of gas pipe should be
resistant to the action of liquefied petroleum gases. The gas
line joints must be checked t\_r leaks. This should be done
with a soap solution
watching for bubbles on all
connections.
NEVER USE AN EXPOSED FLAME TO
CHECK FOR LEAKS.
A manual valve equipped with a 1/8" NPT plugged tapping
accessible for test gauge connection should be installed
immediately upstream of the gas supply connection to the
appliance.
Some codes and ordinances require that the
manual valve be located outside the appliance. See Figure
4.
The appliance and its individual shut off valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of
V2psig.
Gas
Supply
Lin__j
FIGURE 4
The appliance must be isolated from the gas supply piping
system by closing its individual manual shut offvalve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than ½ pig.
It is required by the National Fuel Gas Code that a drip line
be installed near the gas inlet. This should consist of a vertical
length of pipe tee connected into the gas line that is capped
on the bottom in which condensation and foreigu particles
may collect.
FIGURE 5
Page 7
Manual j_v_
1/8 N.P.T.
cut off
valve
Pressure Tap
INSTALLATION
/ WHEN RECESSED
INSTALLATION
(UP TO 9-1/4")
STEP 1.Cut out floor plate between 2x4 studs, so heater
will set flat on floor.
STEP 2. Make electrical connection of 115 V wiring into
junction box provided on top of header plate.
STEP 3. Attach the base plate (purchased with the vent pipe)
to the header plate using two No. 8 sheet-metal
screws through the pre-punched holes. See Figure
B.
STEP 4. Square up and nail header plate in place between
2x4 studs placed on 16" centers (14-3/8" between
studs). For distances froln top of header plate to
floor, see Figure 6.
STEP 5. Remove double ceiling plate between studs. Install
one ceiling plate spacer across the cut out in ceiling
plate. Install vent pipe into position, be sure to
lock bottom of vent pipe into the base plate. Nail
second ceiling plate spacer in place. See Figure
B.
STEP 6.If the vent continues through additional stories
within the 2x4-stud space, then fire stop spacers
must be installed at the second and subsequent
ceiling levels. See Figure C.
STEP 7.To place furnace into position, grasp furnace and
lift so furnace flue vent and header plate vent
opening engage. Plug power cord from top of
heater into receptacle on bottom of the header plate,
see Figure 3. Run thermostat wire through a drilled
hole into an adjacent stud space. Do not route it
behind the header plate. To do so may cause the
thermostat
wiring to chaff resulting in the
appliance
operating
continually.
Connect
thermostat wire with thermostat wires extending
fiom top of heater. Lift furnace upward and swing
bottom into wall, see Figure 7. Secure furnace in
place using 2 holes provided in bottom of casing.
STEP 8. Make gas connection using connector the same size
as gas connection of furnace.
CHECK ALL
CONNECTIONS
FOR GAS LEAKS WITH
LEAK DETECTOR SOLUTION. DO NOT USE
OPEN FLAME.
WHEN
INSTALLED
FLUSH
TO WALL
STEP 1. After locating furnace, cut 3-1/2"xl 2" rectangular hole
in ceiling between ceiting joists. Make sure gasket is in
position on the top of the furnace casing around the
flue vent opening. Relnove vent collar from top of header
plate and place over flue extension and fasten to
matching holes in casing top, using screws fiom header
plate. Install B vent type base plate (not supplied) to
top of vent collar. Install ceiling plate spacer to back
wall, centered between studs. Install B type vent to top
of furnace, terminating at least 12' above the floor and
at least 2' above the roof line.
STEP 2.Fasten furnace to wall. To secure top of furnace to wall,
loosen top screws on back casing and raise tabs up.
Tighten screws. Screw through hole in top of tabs into
anchors (not provided). Secme bottom using two holes
providedinbottolnofcasing.
(Optional) Cover exposed
vent with a vent enclosure kit, Part Number 16VE-A or
36VE-A (not included).
STEP 3.Make electrical connection of 115 V. wiring into
receptacle box (not provided) mounted on a wall. Plug
power cord from top of heater into receptacle. Connect
thermostat wire with thermostat wires extending from
top of heater. According to installation instructions with
thermostat, do not run wires in same stud space with
vent system. Thermostat should be a minimum of 4'
from heater and 5' froln floor.
STEP 4. Make gas connection using connector the same size as
gas connection
of furnace.
CHECK
ALL
CONNECTIONS FOR GAS LEAKS WITH LEAK
DETECTOR SOLUTION.
DO NOT USE OPEN
FLAME.
STEP 5. Replace and thsten all front panels.
B-W Vent
Header
ate
i
STEP 9.Replace and _hsten fiont panels to furnace.
NOTE: FOR PROPER COMBUSTION, MAKE
SURE UNITS ARE LEVEL FRONT TO BACK
AND SIDE TO SIDE.
FIGURE 6
FIGURE 7
Page 8
Installation
of B&V Gas Vent
%1 one-stray buildings
firs flooof
1
ol %1
Ceiling plate spacexs to centel
B-W Gas Vent m stud space nail _ecmely at both ends¸
-so T
building_ N
Installation
of B-W Gas Vent
Firestop spacels supplied
manut'actm el of B-W
Ga s _n_
fol each subsequent ceiling or
floor level ofmultistory buildings¸
Plate
cut
of B-Yq
width
of sttld
space
away
Ga _ E_nt
to
Srads oi2
16 inch centers
Sheet metal screw base
plate to header
--Use
maimfacmrer's
method
of
fastening pipe to base plate¸
Header plate of vented
(also acts as fires_p)
wail fi_nace
Nail filestop
FIGURE B
FIGURE
Pilot Adj.
Screw
NATURAL
Pilot Adj.
Screw
sect e y
C
CONTROLS
All controls are pre-assembled at the factory. The normal
mani%td pressure should be 3.5" w.c. for Natural Gas and
10" w.c. tbr L.P. Gas. The maximum inlet pressure in the
gas supply pipe should never exceed 7.0" w.c. tSr Natural
Gas or 14" w.c. for L.P. Gas. The minimum inlet pressure
in the gas supply pipe should never be lower than 4.5"
w.c. for Natural Gas or 11" w.c. tbr L.P. Gas.
spacel
SPECIFIC
GAS
ELEVATIONS
Model
0 to
2,000 -
4,000 -
No.
2.000'
4.000'
6.000'
&000 -
8.000 -
8.000'
10.000'
CF353C
34
36
37
38
CF357C
34
36
37
38
CF503C 3.4mm
31
31
32
CF557C
29
30
30
31
CF653C
26
27
28
29
ORDER KIT #49840 2287-1 HIGH ALTITUDE KIT
41
41
35
32
30
L.P. GAS
,i
SPECIFIC
ROBERTSHAW
7100IPER-SO4
ROBERTSHAW
7200ER-SO4
STANDING PILOT
FIGURE 10-A
H.D. PILOT
FIGURE 10-B
The appliance is orificed at the factory for elevations up
to 2,000 feet. If installed above 2,000 feet, the BTU input
must be reduced 4% per 1,000 feet. See the tbllowing
orifice chart for the proper orifice %r a specific elevation.
PILOT
0 to
2,000 -
4,000 -
6,000 -
No.
2.000'
4,000'
6,000'
8,000'
FLAME
' TO
___. 3/8" TO 1/2"
1/2"
STANDING PILOT
FIGURE 8-A
ADJUSTMENT
PILOT FLAME SHOULD ENVELOP 3/8 TO V_,INCH
OF THE TIP OF THE GENERATOR.
8.000 10,000'
CF354C
50
52
52
53
54
CF358C
50
52
52
53
54
CF504C
45
47
48
49
50
CF558C 2.15mm
45
47
48
49
CF654C
42
43
44
45
47
ORDER KIT #49840 2287-1 HIGH ALTITUDE KIT
ADJUSTMENT
Locate the pilot adjustment screw on the valve. The pilot
flame should surround at least the top 3/8" of the powerpile
(pilot generator) or flame sensor (see Figure 8). The pilot
is unregulated so it will be operating at inlet line pressure
(maximum 7" w.c. for Natural Gas and 11" w.c. %r
Propane Gas). To decrease the pilot flame, turn the screw
clockwise (approximately six full turns to bottom of pilot
light channel) until you produce sufficient flame at the
minimum noise level.
PILOT
ELEVATIONS
Model
Page 9
I.I.D. PILOT
FIGURE 8-B
CF353C,
CF354C,
FOR YOUR
WARNING:
A.
g.
CF503C,
CF504C,
CF653C,
STANDING
PILOT
SAFETY
READ
BEFORE
--
LIGHTING
If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
This appliance has a pilot, which must be lighted by
hand. When lighting the pilot, follow these instructions exactly.
BEFORE LIGHTING smell all around the appliance
area for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the
If you cannot reach your gas supplier, call the fire
department.
C.
Use only your hand to push in or mm the gas control
kalob. Never use tools. If the kalob will not push in or
mm by hand, don't try to repair it, call a qualified
service technician. Force or attempted repair may result
in a fire or explosion.
Do not use this appliance if any part has been under
water. Ilnmediately call a qualified service technician to
inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
D.
LIGHTING
INSTRUCTIONS
STOP! Read the int\_rlnation on the safety label.
Set thermostat to lowest setting.
Turn off all electric power to the appliance.
Remove cabinet door.
Push in gas control lever slightly and slide right to i"N
"OFF".
MAX. (HIGH)
PRE S SURE REGULATOR
I
,,
floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone
in your building.
Ilnmediately call yore gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
1.
2.
3.
4.
5.
CF654C
The pilot is located
on the side of the
burner
h
Gas Control
8.
NOTE:
cannot
moved
"OFF"
©
Lever
be
to
unless
it is pushed
in slightly.
Do not force.
_D
STEP PRESSURE REGULATOR
6.
7.
Wait five (5) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas,
STOP! Follow "B" in the int\_rlnation on the safety
label. If you don't smell gas, go to the next step.
Locate red piezo ignitor button. Locate pilot. (Follow
metal pilot tube from gas control).
Slide gas control lever left _
to "SET" and hold
hnlnediately begin a series of pushing and releasing
the red piezo ignitor button, while observing the pilot.
Continue to spark until pilot is lit. Continue to hold
the gas control lever to "SET" for about one (1)
minute after the pilot is lit. Release the gas control
lever and it will return to "PILOT". Pilot should
remain lit. If pilot goes out, repeat steps 5 thru 8.
•
If gas control lever does not return to "PILOT" when
released, STOP and immediately call your service
technician or gas supplier.
•
If the pilot will not stay lit after several tries, slide the
gas control lever to "OFF" and call your service
technician or gas supplier.
9. Slide gas control lever left _
to "ON".
10. Replace cabinet.
11. Turn on all electric to the appliance.
12. Set thermostat to desired setting.
TO TURN OFF GAS TO APPLIANCE
1.
2.
3.
Turn thermostat to lowest setting.
Turn off all electric power to the appliance if service is
to be performed.
Remove cabinet door.
Page 10
4.
Push in gas control lever slightly and slide right i'X
to "OFF". Do not _\_rce.
5.
Replace cabinet door.
CF357C, CF358C, CF557C, CF558C - I.I.D. PILOT
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:
If you do not follow these instructions exactly,
causing property damage, personal injury or loss of life.
\.
This appliance is equipped with an ignition device
which automatically lights the pilot. Do not try to
light the pilot by hand.
BEFORE LIGHTING smell alt around the appliance
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will settle
on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do not use any
phone in your building.
Ilnmediately call your gas supplier flom a neighbor's
phone. Follow the gas supplier's instructions.
LIGHTING
1.
2.
3.
4.
5.
ft.
•
C.
Use only your hand to push in or mm the gas control
kalob. Never use tools. If the kalob will not push in or
mm by hand, don't try to repair it, call a qualified service
technician. Force or attempted repair may result in a tire
or explosion.
D. Do not use this appliance if any part has been under
water. Ilnmediatety call a qualified service technician to
inspect the appliance and to replace any part of the control
system and any gas control which has been under water.
INSTRUCTIONS
Wait five (5) minutes to clear out aW gas. Then smell for
gas, including near the floor. If you smell gas, STOP!
Follow "B" in the information on the safety label. If you
don't smell gas, go to the next step.
Slide gas control lever left _
to "ON".
MAXIMUM (HIGH)
PRESSURE REGULATOR
|
GAS CONTROL
LEVER
, o.
GAS CONTROL
r.:.. =...
]
NOTE:
i
I movedto
Cexer
(..,__.
INOTE
cannot
LEVER
_--_[-'_
_)i_
O
_
Do not
ibrce.
*__l
slightly.
I
STEP PRESSURE REGULATOR
slightly.
IN[I.._J]
O
Donot
force.
I
STEP PRESSURE REGULATOR
pushed in
0
be
moVed*o
it is
"_
_
_<
may result
If you cannot reach your gas supplier, call the tire
department.
STOP! Read the int\)rlnation on the safety label.
Set the thermostat to its lowest setting.
Turn off all electric power to the appliance.
This appliance is equipped with an ignition device
which automatically lights the pilot. Do not try to
light the pilot by hand.
Remove cabinet door.
Push in gas control lever slightly and slide right
to "OFF".
MAXIMUM (HIGH)
PRESSURE REGULATOR
a fire or explosion
9.
10.
11.
12.
Replace cabinet door.
Turn on all electric power to the appliance.
Set thermostat to desired setting.
If the appliance will not operate, t\_llow the instructions
"TO TURN OFF GAS TO APPLIANCE" and call your
service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1.
2.
3.
Turn thermostat to it's lowest setting.
Turn off all electric power to the appliance if
service is to be performed.
Remove cabinet door.
4.
5.
Page 11
Push in gas control lever slightly and slide right _
"OFF". Do not force.
Replace cabinet door.
to
PROPER
BURNER
FLAME
OPERATION
This unit uses a "step open" valve. When heat is
called for the gas valve opens at a reduced manifold
(outlet) pressure to insure a safe, quiet ignition.
After 10 - 20 seconds the valve automatically steps
up to norlnal manifold outlet pressure to provide
proper BTU input for the remainder of the heat
cycle.
A proper flame will have a dark blue inner mantle
that sits right on top of the burners with a lighter
blue outer mantle rising above the burner, (See
Figure 11). There may be some yellow where the
pilot flame and burner flame meet. There is no
primary air adjustment on the burner, and proper
flame is assured since the correct manifold pressure
and orificing has been done at the factory. NOTE:
It is advised that the burner flames be checked at
After the heat exchanger has warmed sufficiently,
the tan will automatically
come on to efficiently
transfer the heat into the room. NOTE: All but the
least twice during the heating season for any changes
in burner flame characteristics.
The appliance area
must be kept clear and free from combustible
materials, gasoline, and other flamlnable vapors and
liquids. This heater comes from the factory with
the proper burner orifice for elevations up to 2,000
feet. Heaters installed above 2,000 feet must be
derated 4% for every 1,000 feet. For the proper
orifice size find the Model Number and elevation
on the orifice chart (See CONTROLS).
burner orifice.
35,000 BTU unit (which is one speed) have an
automatic two-speed tan. In a new installation or
on fall start-up in a very cold room, some on-off
cycling of the fan may occur if the heat exchanger
cools too much. The burner, however, will continue
to operate and the fan cycle until the thermostat is
satisfied.
Replace
H
FIGURE 11
Page 12
TERMINAL BLOCK WIRING DIAGRAM
-FAN/LIMIT
SWITCH
(Brown)
I--FAN LIMIT SWITCH (Brown)
SELECTOR
[-POWER
/
O
POWER
J
L (Black)
LIMIT
dN-
BOARDA
l
[
MOTOR (Green)
3ROE_rND(Green)
] L
t-MOTOR
PO
FAN
POWER
(Black)
(Green)
FERMINAL
(Black)
,,V[-_:A:S;(_R_:i_
3ROUND
(Black)
_ IIqr7 II_--- LIMIT
_L_
SWlTC.
MOTOR.L(White)
_
T/
BOARD[
(Green)
MOTOR
P/Ngl123
P/N91122
CF353C, CF354C, CF357C, CF358C
CAUTION:
IF TRANSF°RMER(Black)
_
O
(Blue)
SELECTOR
CORD-------+ll
1 _'_#lkA_ _'LII _---SWITCH
(Green)
FERMINAL
2_1
_,_OTOR(Red)
O
(_
_
FPOWERCORD(Black)
71
SWITCH
Ek--i ii!:
MOTOR (White)
_
|
IFTRANSF°R-_ER
]
/
CORD (Black)
[
•
(Green) _
I--I/
I
L
(Black)
IL-'_TOsR(BI_Ik)
_-TRANFORM
R (Black)
POWER CORD (White)
CF503C, CF504C, CF557C, CF558C, CF653C, CF654C
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing.
AUXILIARY
LIMIT
SWITCH
For your safety this furnace is equipped with a manual reset auxiliary limit switch. In case of failure by the
primary limit switch, this switch will shut the valve down completely before unsafe temperatures are reached.
After a cool down period, switch must be manually reset. If outages persist, call a qualified service person.
MAINTENANCE
.
.
3.
.
5.
INSTRUCTIONS
Installation and repair must be done by a qualified service person. The appliance should be inspected
before use and at least annually by a professional service person. More frequent cleaning may be
required due to excessive lint from caE_eting, bedding material, etc. It is imperative that control
compartments, burners, pilot burners, circulating air passageways and venting systems of the appliance
be kept clean.
The bearings of the motor should be oiled every six months with S.A.E. 20 oil.
The appliance area must be kept clear and free of any combustible materials, gasoline and other
flammable vapors and liquids.
It is essential that the flow of combustion and ventilation air not be obstructed.
Periodic examination of the entire ventilation
is recommended on an annual basis.
system as a routine part of the safety performance
IMPORTANT:
Keep burner and control compartment
the heating season or as often as needed.
NOTE:
It is advised that the burner flames be checked
changes in burner flame characteristics.
clean.
Vacuum burner compamnent
at least twice during the heating
at the start of
season for any
115 VAC 60 HZ - Less than 12 Amps. If any of the original wire as supplied with this appliance
replaced, it must be replaced with type thermoplastic
105-degree C wire or its equivalent.
Page 13
check
must be
CF353C,
CF354C
THEtLMO STAT
STANDING
POWER
PILOT
CF353C, CF354C
PICTORIAL SCHEMATIC
+o+
CF503C,
504C, 653C, 654C
POWER CF503C,
CF504C
cow
CF653C,
CF654C
PICTORIAL SCHEMATIC
THERMOSTAf
BLACK
!_
/LACK
I TRANSFORMER
]
BLL_
BL_CK
SPILL
SWITCH
L
SPILL
7ITCH
_5
LIMIT
S_TCH
FAN
SWITCH
LIMIT
SWITCH
SELECTO
AUXILIARY
LIMIT SWITCH
__
! AUXILIAR,_
,O
AMPS
2.25
AMPS
1.95
SWITCH
+
-9o
FAN
SWITCH
@
S_ ETCH
- r0
SELECTO@:
LIMIT
SWITCH
LIMIT
SWITCH
T_R
THEP&IOSTAT
TRANSFORMER
THERMOSTAf
CF503C, CF504C
CF653C, CF654C
LADDER
SCHEMATIC
CF354C
LADDER
SCHEMATIC
CF353C
q_@
SPILL
AUXILIARY
SPILL
SWITCH
--_Page 14
AUXILIARY
LIMIT SWITCH
FAN
CF357C,
I.I.D.
CF358C
CF357C, CF358C
PICTORIAL SCHEmaTIC
TEIEPcMOSTAT
CF557C, CF558C
CF357C, CF358C
PICTORIAL SCHEMATIC
THERMOSTAT
CORD
POWER
J
V_IITE
,., , ,T_-%II'...._j
IT_ANSP°_'IER
I Illl _ .....
B2 UE
_. _
BLACK
SWITCH
SPILL
_
_TCH
I
VtTCH
1
TH
PV
IGNITION
MODULE
MODEL NO.
CF357C
CF358C
J
IGNITION
sen_ b----7---,.k--
MODULE
_,_;x<_
MODELNO.
CF557C
CF558C
AMP S
2.2
2.25
I
_
P I
_
cII
AMPS
2.5
2.55 SELECTOR
FAN
SWITCH
LIMIT
SWITCH
-_
SELECTOR
_wJLI_._LIMIT SV,_TCH
FAN SWITCH
LIMIT
_
LIMIT SWITCH
GAS VALVE
s.....
MV
TR
GND
IGN
€..,,.
{rF?_
_
SWITCH
lx__
TRANSFOtLMER
THERMOSTAT
2t_4 _'_
THERMOSTAT
I
CF358C
LADDER
CF357C
SCHEMATIC
I i _@
SPILL
SWITCH
AUXILIARY
LIMIT SWITCH
CF557C
CF558C
LADDER
SCHEMATIC
[
SPILL
SWITCH
AUXILIARY
LIMIT
fITCH
IGNITION
IGNITION
Page 15
XA_cH
FAN
ROUGH-INS
Install
NOTE:
FOR
plastergrounds
REAR
OR SIDE
DISCHARGE
as shown
in Figure
12 and Figure
When side discharge is being used, furnace should be set exactly 4" from side wall.
_
f--a
Z/p
13.
Plaster
1/2 ,,
(;round
REAR
FIGURE 12
FIGURE 13
OPTIONAL
ACCESSORY
KITS
REAR REGISTER KIT (Flush Mount)
(See Figure 14)
REAR
2.
3.
5.
6.
7.
9.
10.
Use optional kit No. 406RR-A.
Cut openings in drywall as shown in Figure 12.
Position plasterground
as shown in Figure 12
(Optional).
Cut out and remove elnbossed section on casing
rear.
Remove knockout on inner liner.
2.
3.
Put heater into position.
Place inner boot into position, mark and cut boot
flush with wall. Place damper into cutout end of
inner boot, mark (4) holes liom damper onto inner
boot, top and bottom, and drill (4) 1/8" hole. Place
outer boot into position, mark and cut boot flush
with wall.
Attach inner boot to liner. Attach damper to inner
boot (screws provided). Attach outer boot to casing
back.
Place grill in position and secure to wall.
Final installation will appear as Figmre 14.
7.
8.
9.
t
t
t
KIT (Recessed)
Use optional kit No. 407RR-A.
Cut openings in walt as shown in Figure 13.
Cut out and remove embossed section on casing
rear.
Remove knockout from inner liner.
1.
1.
DISCHARGE
4.
5.
Place inner boot from kit through opening,
matching flanges of boot and knockout.
Mark screw holes and remove boot.
Drill holes with a 1/8" drill.
Repeat steps 5 & 6 l\_r outer boot.
After unit has been set in wall, shove the inner
boot through the back wall and up against the liner.
Secure boot with screws provided. Attach damper
to inner boot with screws provided.
Repeat Step 9 l\)r outer boot.
Place grille in place and secure to wall.
Final installation will appear as FimJre 15.
6.
10.
11.
12.
t
t
t
|
(OPTIONAL KITS
CONTINUED REVERSE SIDE)
FIGURE 14
FIGURE 15
Page 16
OPTIONAL
SIDE
DISCHARGE
SIDE DISCHARGE
i.
Use optional
3.
Cut out and remove embossed area on casing
Remove knockout
from inner liner.
kit No. 306SR-A.
4.
Place 1-1/2" boot from kit through
5.
flanges of boot to knockout on inner boot.
Mark screw holes and remove boot.
6.
Drill holes
7.
Attach
8.
Place grille
opening,
side.
matching
inner boot with screws
with screws
into casing,
kit No. 30SRB-A.
Cut opening
in drywall
3.
5.
Position plasterground
as shown in Fig. 17 (optional).
Cut out and remove embossed section on casing side.
Remove knockout
on inner liner.
6.
Put heater
7.
Place inner boot into position,
II
and
in Fig. 17.
into position.
mark and cut boot flush with
Place boot trim into position,
8.
II
as shown
wall. Place outer boot into position,
with wall.
provided.
II
room
boot through
side.
0 r---n
Boot)
Use optional
from adjacent
I--tl
Extension
i.
provided.
&ill holes
(With
2.
4.
with a 1/8" &ill.
into position,
- CONTINUED
ON CASING
2.
attach
KITS
Place grille
9.
4--
I
slide inner boot through
and attach
to inner
wall from adjacent
into position
room
and secure
I
I
mark and cut boot flush
liner.
Slide
and attach
wall
outer
to casing
to wall.
r
II
I
.
FIGURE 16
90 Degree
Outside Comer
FIGURE
17
14PEK-A PLUG EXTENSION KIT INSTRUCTIONS
FOR NON-RECESSED
INSTALLATION
ONLY
[;NITS WITH TERMINAL
STEP
1. Turn heater off following
to cool.
STEP
STEP
STEP
2. Turn off all electricity
to heater.
3. Remove top louver assembly, fan shroud
4. Loosen two screws on romex connector.
STEP
5. Remove
STEP
6. Disconnect
of heater.
STEP
7. Insert
junction
operating
FIGI_JRE18
MODEL
NUMBER
CF35
CF50
CF55
CF65
Length of bottom section
(Rel' 4) plastic raceway
5-5/16 Inches
8 Inches
14 Inches
14 Inches
NOTE: Above lengths terminate
approxilnately 2 inches above floor.
cord temlinals
cord provided
onto terminal
3 in "Lighting
board
and pull power
in kit through
following
wiring
romex
diagram
8. Tighten
9. Replace junction box cover plate.
10. Replace fan blade, fan shroud and top louver
STEP
11.
STEP
STEP
12.
13.
cord out of top
connector
found
and plug
in lighting
and
instructions.
STEP
STEP
plastic
and allow
and fan blade.
STEP
Snap
Instructions"
box cover plate.
three power
power
Section
BOARD
two screws
90 Degree
raceway.
on romex
outside
Insert
connector.
corner
power
(Ref.
cord
assembly.
1) onto 3 ft. section
and remove
(Ref.
blue backing
2)
from
adhesive strip on raceway and apply to side of heater. See Figure 18.
Insert power cord into second 3 It. section of raceway (Ref. 3) and
remove
blue backing
bottom
of other section.
and apply
Cut 14 inch long bottom
power
cord, remove
STEP
14.
Plug power
STEP
lg.
Light the heater
Page 17
to side of heater,
butting
up agianst
See Fig. 18.
backing
section
to required
cord into wall receptacle,
following
length
(see chart),
and apply to side of heater.
lighting
see Fig.18.
instructions.
insert
See Fig. 18.
TROUBLE
SHOOTING
CHART
SYMPTOM
POSSIBLE
Flame
i. Defective
operator section
2. Burner orifice too large.
too large
CA[
for
qualified
serviceman
SES
CORRECTIVE
of'gas
valve,
3. If installed above
1. Noisy pilot.
2,000 ft.
Yellow
tip flame
yellow
tipping
(some
on LP
in orifice
(if it whistles
3. Excessive
gas input.
i. Clogged main burner
2. Clogged
_as is permissible
3. Linted
Floating Flame
Gas Odor
i.
i.
or resonates).
2. Remove
valve.
bun" or replace
ports.
opening.
Blocked venting,
Gas leak.
3. Drafts
Delayed
Ignition
draft hood.
3. Check
for dust or lint at air mixer
i.
i.
or flue obstruction.
around
1. Pilot flame
2. Clean
appliance.
3.
too small.
Eliminate
(meter
if natural
if propane
3. Check
in size when main
gas supply
pressure
for "minimum
dbr "step"
pressure
chart
4. Supply
piping
Condensation of
gas valve.
venting,
2. Replace gas valve.
i. See "Venting".
Water Vapor
Burner won't
turn off
i.
or sticking
2. Excessive
automatic
pressure must not exceed
14" w.c.
Gas Input
i.
valve,
(The supply
gas
Replace
supplying
2. Check
gas valves.
this situation
heat
i.
Appliance
undersized,
i.
contact
gas mput.
orifice
for clogging.
If clogged,
with a smooth
(Do not in any way enlarge
This is especially
true when
enlarged.
to the appliance
output
i.
TROUBLE
Burner
turn on
won't
i.
supply
Combination
pressure.
control
valve
SHOOTING
Gas valve not turned
2. Check
sticks
open.
CHART
on.
i.
supply
Replace
pressure
combination
(approx.
- PILOT
70% of input).
you with
is undersized,
above.
valve.
AND VALVE
1. Tuna gas valve to "on" position".
2. Check for 24 Volts to Valve.
2. No voltage to valve.
3. Defective
thermostat.
3. Check
4. No 115 Volt Line Voltage.
wall themmstat.
4. Jump tim switch
conle
to check
5. Push on red buton
5. Auxiliary
limit switch open.
6. Blocked flue switch open.
7. Gas valve defective.
6. Push red button
7. Revlace
Page 18
for voltage
on).
to close.
in to close.
_as valve
is
and compare
can supply
as outlined
control
out
toothpick.
or distort it).
a dwelling or room
or installer
this inibrmation.
If appliance
with con'ect size unit.
2. Incorrect
clean
wood
Have the heat loss calculated
Your gas company
Too much heat
the utility
the gas.
the hole carefully
Not enough
sized or incorrect
valve.
1. Re-check
orifice.
gas outlet
step" pressure
inlet pressure.
Eliminate
drafts.
2. To correct
1/2 psi or
Gas input not checked.
2. (:logged
i.
ports).
see "Operation").
inadeqnately
2. Defective
I. Improper
Incorrect
1.
stage
Check
(manifold)
6. See "Venting".
i. Open all manual
gas pressure
Page
7" w.c. for
inlet pressure.
5.
Defective
gas or second
- maxinmm
Natural and 11" w.c. for propane).
2. Clean burner ports (do not enlarge
near pilot.
6. Bad venting.
i. Main gas ofT.
to Ignite
See "For Your Safety",
drafts.
bumers come on.
5. Drafts around appliance.
Failure
blockage.
Check piping.
1. Check pilot orifice. Increase pilot gas flow if
necessary by adjusting inlet pressure from gas
3. Low gas pressure.
4. Pilot decreases
ports).
flue.
regulator
ports clogged
orifices)
opening.
Clean flue passageways
to remove
Shut off gas service immediately.
source
2. Bumer
(do not enlarge
2. Clean
Call gas company.
2. Chinmey
orifice
3. See "Flame Too Large" above.
1. Clean main burner ports. (Do not enlarge
draft hood.
up mixer
for proper
size and replace.
3. Refer to orifice chart on Page 9.
1. Reduce pilot gas with adjusting screw on combination
gas control
2. Burr
BURNER
ACTION
i. Replace complete valve.
2. Check with local gas company
orifice
Noisy Flame
- MAIN
(fan will
replace
TROUBLE
_YMPTOM
SHOOTING
CHART
- PILOT AND VALVE - CONTINUED
?ilot won't light,
3r stay lit
'STANDING PILOT)
POSSIBLE CAUSES
1. Air in line.
2. Defective thennocouple.
3. Pilot flame too low.
4. Manual reset switch not engaged.
1.
2.
3.
4.
?ilot won't
3r stay lit
1. Sparker
2. Sparker
2.a.
Pilot flame
2.b.
Turn valve to "on"
'I.I.D.
light,
won't
won't
1. Check
work.
light pilot.
PILOT)
3. Manual
THE FOLLOWING
POSSIBLE CAUSES
1. Blockage in vent pipe
reset switch
CORRECTIVE
Bleed line.
Replace thermocouple.
Adjust pilot flame.
Push on button.
ACTION
wire connections.
too lean.
position.
2.c. Check for pilot restriction.
3. Push on button.
not engaged.
IS A LIST OF POSSIBLE
CAUSES AND CORRECTIVE
FOR BLOCKED FLUE SWITCH PROBLEMS
1. A)
1. B)
1. C)
1. D)
ACTIONS
CORRECTIVE
ACTION
Check vent pipe tbr blockage, such as bird nest, wasp nest, twigs, leaves, etc.
Check inside the bottom of the vent pipe to make sure the top of the draft
diverter did not rip the inner liner causing it to block part of the vent opening.
Check that no insulation tiom the header plate got caught on top of the draft
diverter when the heater was inserted into the wall.
Check that the vent cap is properly installed, not shoved too far down on the
vent pipe.
2. Burner is overfiring
2. A) Check the manifold pressure.
2. B) Check the rate, NOTE: This appliance was orificed for elevations up to 2,000
feet. When installed at higher elevations refer to orifice chart in "Controls"
section of instructions f\_r proper orifice size.
3. Improper vent system.
A) Vent too short
3. Correct vent system.
A) The vent should terminate a lninilnum of 12 feet above the floor. See Figure 1.
Also, the top of the vent must be at least 2 f\_ot above any obstacle within a
10 toot radius, including the roof. See Figure A on Page 4.
B) All type "B" vents shall extend in a generally vertical direction with ofl;ets not
exceeding 45 degrees, except that a vent system having not more than one 60
de_ee ofl;et may be allowed.
Any angle _eater than 45 de_ees from the vertical is considered horizontal.
The total horizontal run of a vent plus the horizontal vent connector shall be
not greater than 75 percent of the vertical height of the vent.
C) Use listed BW type vent pipe. Do not use transite or any other type of ceramic
pipe for venting. Do not use single wall pipe. When venting into a masonry
chimney the chimney must be properly lined and sized for this gas furnace.
The use of type B or a flexible chimney liner is recommended.
B) Restriction in vent
system caused by
ofl;ets
C) Incorrect vent pipe
_. Incorrect header plate
location.
5. Vent pipe not down on the
header plate securely
5. Loose connections on the
vent safe wirin_ harness
4. Consult Figure 6 for correct header plate height.
5. You must use a base plate (obtained from the vent pipe manufacturer) on top of the
header plate, or wall furnace. This wilt lock the vent pipe down and prevent the
draft diverter from shoving it up.
6. Check the connections on both the switch and the gas valve. Tighten if necessary.
n
DO NOT BYPASS THE BLOCKED FLUE SWITCH: TO DO
SO COULD
EXPOSE
THE CONSUMER
TO PROPERTY
PERSONAL INJURY OR POSSIBLE DEATH.
Page 19
DAMAGE,
I
I
COUNTERFLOW
WALL FURNACE
/ STANDING
PILOT
Prices and specifications subject to
change without notice. All
prices are F.O.B. factory.
MODELS:
NAT. GAS
L.P. GAS
CF353C-R
CF503C-R
CF354C-R
CF504C-R
[:l-@
CF653C-R
CF654C-R
,,,o""_]_
Mr. Contractor,
we only sell parts through
our wholesalers, but the prices listed are for
I
?'our comenience.
For prompt parts service,
contact the wholesaler from which you
purchased yonr Cozy heater. NOTE: Parts &
schematic drawings on current models are
shown at www.cozyheaters.com.
I
REVI 04/97 I
Page20
(_(_
HOW TO PROPERLY
ORDER PARTS:
In addition to part description and part number, please give model
number, and type of gas used. This information
can be found on the rating plate that is attached to heater.
24 VOLT
MODEL NUMBER
PART DESCRIPTION
Casing Side, Right
Casing Side. Left
Center Back Assembly
Top Assembly
Upper Back Assembly
Lower Back Assembly
Bottom
Liner Assemblv
Header Assembly Complete
Heat Exchanger Assembly
Draft Diverter Assembly
Fan Shroud Assembly
Top Louver w/Insulation
Center Front Panel w Insulation
Bottom Louver Assembly w/Insulation
Upper Front Shield
Switch Box
Switch Box Cover
Lower Front Shield
Motor Mountina Bracket
Junction Box Cover
Burner
\Mve. 7200ERSO4 NATURAL GAS
Valve, 7200ERSO4 L.P. GAS
Manifold
Orifice,NATURAL
Orifice, L.P.
Fan Motor
Fan Blade
Rnbber Grommet
Limit Switch 60TI1-LIS0
Fan Switch 60T12-FI20
Speed Switch 60T13-FI60-30
Auxiliary Limit Switch 60T15-L350
Thermostat 24 Volt
Transformer
Flue Pipe Adapter
Plug Bracket
Casing Mounting Brackets
Flue Pipe Gasket
Draft Diverter Gasket
Casing Top Gasket
Element Support Gasket
Pilot.NAT. 0.140.512
Pilot, L.P.. 0.140.502
Cozy Handle
Power Cord
Snap-in Outlet
Thermostat
Wire
Thermocouple
Q309A-2135
Insulated Staples
Door Catch
Blocked Flue Switch
Blocked Flue Switch Wire
Terminal Board
Pilot Tubin_ w/Fittings
Piezo Sparker
Electrode Wire
Burner Pan Assembly
Valve Support Bracket Assembly
Pilot Mounting Bracket
Burner Mounting Plate
Lighting Instructions "CF'
SYSTEM WITH LOW-B.T.U. STANDING PILOT
NATURAL
CF353C-R
CF503C-R
L.P.
CF354C-R
CFS04C-R
REF.
PART
LIST
PART
LIST
NUMBER
NUMBER
PRICE
N_IMBER
PRICE
1
30055
$48.40
30325
$49.00
la
30060
$48.40
30330
$49.00
lb
30114
$37.10
30364
$34.20
lc
30025
$13.30
30025
$13.30
ld
30070
$22.30
30070
$22.30
le
30219
$30.60
30219
$30.60
if
30246
$9.80
30246
$9.80
2
30120
$73.30
30370
$74.00
3
31399
$38.60
31399
$38.60
4
30133
$210.60
30379
$216.10
5
30180
$31.30
30400
$42.30
6
30200
$21.60
30200
$21.60
7
30087
$17.60
30087
$17.60
8
30089
$24.90
30359
$26.70
9
30100
$31.60
30100
$31.60
10
30250
$3.50
30250
$3.50
11
30252
$7.10
30450
$7.20
12
30253
$2.80
30253
$2.80
13
30256
$5.10
30256
$5.10
14
* 30079
$2.10
*30079
$2.10
15
30033
$3.70
30033
$3.70
16
72107
$38.20
72107
$38.20
17
72090
$137.90
72090
$137.90
18
72091
$137.90
72091
$137.90
21
78006
$12.30
78006
$12.30
22
72182
$3.40
78160
$3.40
23
95271
$3.40
78163
$3.40
24
72108
$73.90
78111
$85.80
25
78101
$24.20
78101
$24.20
26
78010
$3.00
78010
$3.00
27
78065
$5.90
78065
$5.90
28
78067
$6.10
78067
$6.10
29
HA
NiA
78066
$8.90
3O
78086
$9.30
78086
$9.30
31
78355
$20.00
78355
$20.00
32
78069
$23.50
78069
$23.50
32b
40061
$2.00
40061
$2.00
32c
30047
$1.90
30047
$1.90
32d
*30260
$1.20
*30260
$1.20
33
78050
$1.20
78050
$1.20
34
78051
$1.20
78051
$1.20
34b
78049
$1.20
78049
$1.20
35
78052
$4.40
78052
$4.40
36
72020
$22.70
72020
$22.70
36
72021
$22.70
72021
$22.70
37
84003
$2.30
84003
$2.30
38
78213
$4.70
78213
$4.70
39
78058
$4.70
78058
$4.70
41
74518
$1.30
74518
$1.30
42
78095
$11.40
78095
$11.40
43
74209
$1.20
74209
$1.20
44
80005
_1 20
80005
$I 20
45
78108
$9.30
78109
$9.30
46
78230
$1.50
78230
$1.50
52
78300
$5.00
78300
$5.00
78452
$5.40
78452
$5.40
80016
$5.70
80016
$5.70
72022
$4.70
72022
$4.70
53
30286
$15.90
30286
$15.90
56
30290
$4.70
30290
$4.70
57
30299
$2.40
30299
$2.40
58
30296
$2.80
30296
$2.80
91272
_C
91272
NiC
number,
serial
CF653C-R
CF654C-R
PART
LIST
N_IMBER
PRICE
30525
$52.10
30530
$52.10
30544
$36.80
30025
$13.30
30070
$22.30
30219
$30.60
30246
$9.80
30550
$80.20
31399
$38.60
30563
$216.10
30400
$42.30
30200
$21.60
30087
$17.60
30534
$28.80
30100
$31.60
30250
$3.50
30450
$7.20
30253
$2.80
30256
$5.10
*30079
$2.10
30033
$3.70
72107
$38.20
72090
$137.90
72091
$137.90
78006
$12.30
78169
$3.40
95273
$3.40
78111
$85.80
78101
$24.20
78010
$3.00
78065
$5.90
78067
$6.10
78066
$8.90
78086
$9.30
78355
$20.00
78069
$23.50
40061
$2.00
30047
$1.90
*30260
$1.20
78050
$1.20
78051
$1.20
78049
$1.20
78052
$4.40
72020
$22.70
72021
$22.70
84003
$2.30
78213
$4.70
78058
$4.70
74518
$1.30
78095
$11.40
74209
$1.20
80005
$1 20
78109
$9.30
78230
$1.50
78300
$5.00
78452
$5.40
80016
$5.70
72022
$4.70
30286
$15.90
30290
$4.70
30299
$2.40
30296
$2.80
91272
NiC
REV. 07/99
*REQUIRES TWO.
Page 21
MARCH 2005
COUNTERFLOW
WALL
FURNACE
/ I.I.D.
PILOT
Prices and specifications subject to change
without notice. All prices are F.O.B. factory.
MODELS:
NAT.
GAS
CF357C-R
L.P.GAS
CF358C-R
CF557C-R
CF558C-R
___
I:1-@
%
@
ASSEMBLY
Ml: Contractor.
we only sell parts through our wholesalers, but
the prices listed are for your convenience.
For prompt parts
service, contact the wholesaler from which you purchased your
Cozy heater. NOTE: Parts & schematic drawings on current
models are shown at www.cozyheaters.com
Page 22
I REV. 04/97
HOW
TO
number,
PROPERLY
and type
ORDER
of gas used.
PARTS:
This
24 VOLT
MODEL
In addition
information
can
to part
be found
SYSTEM
WITH
NATURAL
L.P.
REF.
NUMBER
NUMBERS
PART DES( RIPTION
Casing Side, Right
Casing Side. Left
Center Back Assembly
Top Assembly
Upper Back Assembly
Lower Back Assembly
Bottom
description
on the rating
and part
plate
that
number,
please
is attached
give
model
CF557C-R
CF558C-R
PART
LIST
NUMBER
PRICE
30055
30060
30114
30025
30070
30219
30246
$48.40
$48.40
$37.10
$13.30
$22.30
$30.60
$9.80
30525
30530
30544
30025
30070
30219
30246
$52.10
$52.10
$36.80
$13.30
$22.30
$30.60
$9.80
2
3
4
5
6
7
8
30120
31399
30133
30180
30200
30087
30089
$73.30
$38.60
$210.60
$31.30
$21.60
$17.60
$24.90
30550
31399
30562
30400
30200
30087
30534
$80.20
$38.60
$217.20
$42.30
$21.60
$17.60
$28.80
9
10
11
12
13
30100
30250
30252
30253
30256
$31.60
$3.50
$7.10
$2.80
$5.10
30100
30250
30450
30253
30256
$31.60
$3.50
$7.20
$2.80
$5.10
Motor Mountin_ Bracket
Junction Box Cover
Burner
Valve, NATURAL - I.I.D. 7200IPER
Valve, L.P.. - I.I.D. 7200IPER
Manifold
Orifice, Natural
Orifice. L.P
Fan Motor
Fan Blade
Rubber Grommet
Limit Switch
Fan Switch 60T12-FI20
14
15
16
19
20
21
22
23
24
25
26
27
28
*30079
30033
72107
72092
72093
78006
72182
95271
72108
78101
78010
78065
78067
$2.10
$3.70
$38.20
$129.00
$129.00
$12.30
$3.40
$3.40
$73.90
$24.20
$3.00
$5.90
$6.10
*30079
30033
72107
72092
72093
78006
78161
78168
78111
78101
78010
78065
78067
$2.10
$3.70
$38.20
$129.00
$129.00
$12.30
$3.40
$3.40
$85.80
$24.20
$3.00
$5.90
$6.10
Speed Switch F160-30
Auxiliary Limit Switch 60TG15 350 Deg., Lower
Thermostat
Transformer
29
30
31
32
NiA
$9.30
$20.00
$23.50
78066
78086
78355
78069
$8.90
$9.30
$20.00
$23.50
Bottom
Ul_t_er
Switch
Switch
Lower
Louver Assembly
Front Shield
Box
Box (over
Front Shield
w/Insulation
NiA
78086
78355
78069
Flue Pipe Adapter
Plug Bracket
Casing Mounting Brackets
Flue Pipe Gasket
Draft Diverter Gasket
32b
32c
32d
33
34
40061
30047
*30260
78050
78051
$2.00
$1.90
$1.20
$1.20
$1.20
40061
30047
*30260
78050
78051
$2.00
$1.90
$1.20
$1.20
$1.20
Casing Top Gasket
Element Support Gasket
Cozv Handle
Power Cord
34b
35
37
38
78049
78052
84003
78213
$1.20
$4.40
$2.30
$4.70
78049
78052
84003
78213
$1.20
$4.40
$2.30
$4.70
Snap-in Outlet
Thermostat
Wire
39
41
78058
74518
$4.70
$1.30
78058
74518
$4.70
$1.30
I_nition Control Box. NAT.. SPT15A
Ignition Control Box. L.P., SP845
Pilot Assembly, Electronic, NAT.. 3S-24
Pilot Assembl?_ Electronic, L.P.., 3S-24
Pilot Bracket. CF-IID
Sensor, S1
Blocked Flue Switch
Blocked Flue Switch Wire
Terminal Board
45
46
47
48
78070
78088
72098
72097
30299
78073
78108
78230
78300
$104.50
$143.30
$37.30
$33.70
$2.40
$16.40
$9.30
$1.50
$5.00
78070
78088
72098
72097
30299
78073
78109
78230
78300
$104.50
$143.30
$37.30
$33.70
$2.40
$16.40
$9.30
$1.50
$5.00
78452
30286
30290
30299
30296
91261
$5.40
$15.90
$4.70
$2.40
$2.80
_C
78452
30286
30290
30299
30296
91261
$5.40
$15.90
$4.70
$2.40
$2.80
_C
Pilot Tnbing w/Fitting
Burner Pan Assembly
\Idve Support Bracket Assembly
Pilot Mountin_ Bracket
Burner Mounting Plate
Lighting Instructions "CF"
RE_ 04/97
*REQUIRES TWO.
49
50
51
52
53
56
57
58
serial
INTERMITTENT
CF357C-R
CF358C -R
PART
LIST
NUMBER
PRICE
1
la
lb
lc
ld
1e
If
Liner Assembly
Header Assembly Complete
Heat Exchanger Assembly
Draft Diverter Assembly
Fan Shroud Assembl'_"
Top Louver w/Insulation
Center Front Panel w/Insulation
number,
to heater.
Page 23
MARCH2005
VENT
ENCLOSURE
NO. 31300-A
TRIM KIT
KIT NO. 406RR-A
REAR REGISTER
NO.
16VE-A
W/
or
36VE-A
KIT NO.
407RR-A
REAR
REGISTER
RECESS
KIT NO.
306SR-A
SIDE
KIT
30SRB-A
SIDE REGISTER
W/BOOT
<.
REGISTER _
FLUSH
"_--/
Page 24
For description of above
reference
numbers,
see reverse side.
REV. 08/981
-
PARTS LIST FOR ACCESSORIES
FOR COUNTERFLOWWALL
REENO.
PART DESCRIPTION
16" Vent Enclosure
Side
16" Vent
Enclosure
Front
24" Vent Enclosure
Side
24" Vent
Front
Enclosure
36" Vent Enclosure
Side
36" Vent
Front
Enclosure
Side / Rear
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Register
Side
Register
Large
Outer
Boot
Large
inner
Boot
Small
Outer
Boot
Small
Inner
Boot
Boot Trim
Plaster
Ground
Side Boot
Cabinet
Side Trim
Cabinet
Top Trim
Damper
Assembly
Angle
WIRING
REPLACEMENT
MODELS
Black
17-1/2"
Stripped
Black 27" Flag Terminal/Flag
Wiring
CF353C-R
Fork Term./with
17-1/2"
Fork
stripped
Black 32" Flag Terminal/Flag
Black 6" Flag Terminal/Flag
Wiring
Termial
Switch
to The
78200
to Valve
Transformer
Auxiliary
Selector
Limit
17-1/2"
Fork
CF653C-R
Term./with
stripped
Black 6" Flag Terminal/Flag
Switch
- Valve
- Fan Switch
Transformer
Auxiliary
Terminal
Selector
Limit
Switch
- Valve
to Fan Switch
REPLACEMENT WIRING - I.I.D. !INTERMITTENT
Black
17-1/2"
Black
30" Flag Terminal/Straight
Wiring
Fork
Term./with
MODELS
17-1/2"
Fork Term./with
Black
38" Flag Terminal/Straight
Black 6" Flag Terminal/Flag
Ml:
end
Terminal
Transformer
Auxiliary
CF557C-R
stripped
Terminal
Contractor,
we only
REV. 04/97
sell parts
from
which
(24V. Side) to Th
limit to ignition
Transformer
Auxiliary
Selector
through
you
$1.60
$23.50
$1.50
$1.90
$1.60
$23.50
IGNITION / COUNTERFLOW
control
(24V.)
to Thermo
limit to ignition
control
Swith - Fan Switch
Harness
contact
the wholesaler
at _v.cozyheatel_.com.
$1.90
78200
78214
78259
$1.50
$1.90
$23.50
78200
78258
78208
78257
$1.50
$2.30
$1.60
$26.90
& CF558C-R
end
Terminal
$1.50
& CF358C-R
Harness
Black
Wiring
CF357C-R
stripped
$23.50
78200
78216
78208
78252
(24 V.) to Therm
Switch
Harness
MODELS
$2.00
78250
& CF654C-R
end
Terminal
$1.50
78205
78200
78216
78208
78251
(24 V.) to Therm
Switch
Harness
Black 32" Flag Terminal/Flag
Wiring
(24 V. Side)
Limit
& CF504C-R
end
Terminal
MODELS
Black
Auxiliary
CF503C-R
Term./with
LIST PRICE
$8.20
$10.30
$12.60
$15.40
$15.20
$18.90
$18.00
$18.00
$23.40
$21.30
$9.70
$9.10
$15.80
$11.60
$9.20
$5.30
$4.60
$20.60
COUNTERFLOW
Harness
MODELS
Black
PILOT
PART NO.
31360
31355
31367
31366
31385
31380
31630
31525
31580
31560
31720
31710
31615
31595
31510
31310
31320
31675
& CF354C-R
end Transformer
Terminal
- STANDING
FURNACE
our wholesalers,
purchased your Cozy
but the prices
heater.
NOTE:
Page 25
listed
are for your
Parts
& schematic
convenience.
drawings
For prompt
on current
parts
models
service,
are shown
MARCH
2005
IMPORTANT
SAFETY
BULLETIN
SYSTEM
WHAT
the potential
YOUR
for hazard
GAS
exists.
CONTROL
FOR
YOU
Your pilot light system has been designed
DON'T
device
whose
to the appliance
have
trouble
and pilot
purpose
PILOT
light system
is to shut-off
if the pilot
lighting
light
LIGHT
has a safety
goes out.
or keeping
may mean that this safety device
is warning
repairs
with your system.
or replacement
gas service
must
If you
•
•
Inspection
be made
•
it lit, it
you that
GAS CONTROL
AND PILOT
LIGHT
EQUIPMENT
CAN
HURT
operation.
YOU.
Although
safety mechanisms
are built-in,
to help you avoid these hazards.
WHAT TO DO IF YOU SMELL GAS ...
the gas supply
the pilot
there is a problem
KNOW
is intended
SYSTEM
Your gas control
HEATING
for safe and reliable
This information
AND
ON YOUR
•
and
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
hnmediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.
by a trained
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
technician.
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
CRITICAL
TAMPERING
IS DANGEROUS
The pilot safety system may also not work if you do
not follow the lighting instructions carefully or if you
tamper with the gas control that you use to light the
pilot. Tampering with the gas control, particularly
with tools, can damage the safety mechanism in the
control and can allow gas to leak. This can result in
a fire or explosion causing property damage, personal
injury or death.
IF YOU SMELL GAS, DON'T
•
POINTS TO REMEMBER...
Your gas has been odorized so that you call smell it.
Always smell around for gas before lighting your
appliance.
Sniff for L.R-gas at floor level. LP-gas is heavier
than air and may temporarily exist at floor level.
LIGHT IT
IF YOU CAN'T LIGHT IT,
DON'T FIGHT IT!
American Ga s
Association
•
SAFETY
gama
THIS IS NOT AN ADVERTISEMENT
•
If you smell gas, do not attempt to light the pilot. Do
not cause a spark by turning on or off electrical
switches or appliances or by using the phone. Turn
offthe gas to the appliances and call your gas supplier
from another location.
•
If your gas control has gotten wet as the result of
flooding or other wetting, it must be replaced
immediately by a trained gas service technician.
Water can lead to damage of the internal safety
mechanism in the gas control and can create a
hazardous condition.
The Louisville
the original
specified
operated,
Tin & Stove
user the accompanying
(70. warrants
product
shall request
such service directly from the installer.
If
the user is unable to locate the installer, the user should
is installed,
according
to
write directly
to the manufacturer,
and the name
alternative
service source will be supplied.
herein,
provided
said product
maintained,
serviced, and used
the instructions
and specifications
to
for the period
accompanying
the
product.
AS OUTLINED
IN O[ R INSTRUCTIONS,
ANY WARRANTY
CONSIDERATIONS
ARE
CONTINGENT
ON
INSTALLATION
BY
A
QUALIFIED
INSTALLER
(CONTRACTOR).
SELF-INSTALLATION
IS NOT RECOMMENDED
AND MAY INVALIDATE
YOUR WARRANTY.
If within
a period
of one year from the date of
of the product,
any part supplied
by the
proves to be defective due to workmanship
or material,
it will replace
subjected
accidents.
exchanger
made
such part, provided
to misuse,
alteration,
The term of the warranty
is covered in Table A below.
within
wan'anty
ten (10)
period
days after
be required
to perform
waived
shall have
any obligation
unless, when requested,
expense, the component
or
for the heat
Any claim not
the expiration
shall be deemed
The manufacturer
parts have
neglect,
of the
by the user.
ANY
or
under this warranty
the user returns, at the user's
or product claimed defective,
safety
must
registration
WARRANTY
OTHER
IS EXPRESSLY
EXPRESSLY
LIMITED
TO THE
ANY
THEREOF.
SHALL
expenses
incurred
replacement
in
the
repair,
of any product
other
removal,
or component
COMPONENT
AVAILABLE
TO
ALL
REMEDIES.
OTHER
to be defective, will be paid by the manufacturer
the user, and the manufacturer
will not be liable
any expenses incurred,
defect in the product.
Service
responsibility
by the user, in remedying
OR
THE
USER
to
for
this
is needed,
warranty
In the event
is
TO YO[.
the
LEGAL
the user of the product
SHALL
STATES
OTHER
STATE.
ABOVE
DO
WARRANTY
RIGHTS,
AND
WHICH
Product
Fired
Fired
Fired
Fired
Fired
Fired
Fired
Fired
Floor Furnace
Wall Furnace
Vented Console Heater
Direct Vent Heater
Counterflow Furnace
Counterflow Direct Vent Furnace
Mobile Home Direct Vent Furnace
Hi-Efficient Direct Vent Wall Furnace
LOUISVILLE
P.O. Box 2767
USE
GIVES
YO[
VARY,
Louisville_ Kentucky 40201-2767
OF
ALLOW
IMPLIED
THE
OR
SO THE ABOVE
MAY NOT APPLY
YO[
MAY
SPECIFIC
ALSO
FROM
Warranty Period
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
TIN AND STOVE COMPANY
IN LIEU
ALLOW
Warranty for gas appliance heat exchangers only.
Gas
Gas
Gas
Gas
Gas
Gas
Gas
Gas
THE
OF INCIDENTAL
TABLE A
Cozy
Cozy
Cozy
Cozy
Cozy
Cozy
Cozy
Cozy
THE
LIMITATIONS
NOT
DAMAGES,
EXCL[
SIONS
RIGHTS,
ARE
DO
NOT
LONG
AN
OR LIMITATION
CONSEQUENTIAL
LIMITATIONS
OR
any
service
OF THE
WRITTEN
FROM
AND
STATES
ON HOW
SOME
EXCLUSION
THIS
under
of the installer.
under this warranty
or
claimed
D[ RATION
THE REMEDIES
SET FORTH
HEREIN
BE
THE
EXCLUSIVE
REMEDIES
WARRANTY
LASTS, SO THE
MAY NOT APLY TO YO[.
or
OR
MAN[ FACTURER
BE LIABLE
FOR ANY SPECIAL,
INDIRECT
OR CONSEQ[
ENTIAL
DAMAGES
OR
EXPENSES
ARISING
DIRECTLY
OR INDIRECTLY
covered
labor
to
IN LIEU
EXPRESS
MAN[
FACTURER'S
EXPRESS,
V_ARRANTY.
UNDER NO CIRC[ MSTANCES
SOME
LIMITATIONS
freight,
(packed
and returned
WARRANTIES,
to the manufacturer
for inspection,
to enable
the
manufacturer
to determine
if the claimed
defect is
by this wan'anty.
No charges
for
card
be completed
IMPLIED
(WHETHER
WRITTEN
OR ORAL).
ANY
IMPLIED
WARRANTY
OF MERCHANTABILITY
OR
OF FITNESS
FOR A PARTIC[
LAR PURPOSE
IS
FROM
no liability
product
the appliance)
the factor)'.
THIS
OF
installation
manufacturer
not been
The
inside
of an
HAVE
STATE
TO
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