COZY Furnace Wall Manual L0805260

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INSTALLATION
OPERATING

AND

INSTRUCTIONS
P/N 78111
REV. 05/03

MODEL
_.4VOLT SYSTEM
vVITH LOW-BTU
_ILOT
_.4VOLT SYSTEM
_ITH INTERMITTENT
IGNITION (I.I.D.)

NATURAL

NUMBERS
GAS

L.P. GAS
NATURAL

CF353C-R

CF503C-R

CF653C-R

CF354C-R

CF504R

CF654C-R

GAS

L.P. GAS

CF357C-R

CF557C-R

CF358C-R

CF558C-R

I

fire or explosion may result causing property damage, personal injury or
I WARNING:
If the information in this manual is not followed exactly, a I
loss of life.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL

GAS:

Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in
your building.
)_ Immediately
call your gas supplier from a neighbor's
phone.
Follow the gas supplier's
instructions.
)_ If you cannot reach your gas supplier, call the fire department.
INSTALLATION

AND SERVICE

BY A QUALIFIED
INSTALLER,
THE GAS SUPPLIER.

MUST

BE PERFORMED

SERVICE

AGENCY

OR

\
This appliance is equipped
with a blocked flue switch
designed to protect against
improper venting of
combustion products.
THIS UNIT IS NOT TO
BE INSTALLED IN

MOBILE HOMES.

WARNING:
Operation of this furnace when not connected to a properly installed and maintained venting system can result in Carbon Monoxide (C.O.) poisoning and possible death. For
your safety, this furnace and the venting system should be inspected at least annually by a qualified service person.
The coating selected to provide longer life to the heat exchanger may smoke slightly upon initial firing Please
)rovide adequate ventilation if this occurs.
This unit is not approved for installation
or explosive conditions.
Such conditions

in mobile homes, greenhouses, or environments
involving dusK, wet, corrosive,
_411 invalidate the warran D"and may create unsafe conditions.

CONTENTS
Contents..............................................................
2
Introduction .................................................
2
Specifications ...............................................
2
Safety Rules ................................................
3
Helpful Installation hR'onnation ...............................
3
Connecting the Vent.............................................
3,4
Combustion and Ventilation Air......................................
5
Furnace Location ................................................
6
Rough-In Instructions .........................................
6,7
Installation.........................................................
8
Controls.............................................................
9
Pilot Flmne Adjustment .........................................
9

I INSTALLER
COMPLETE,

MUST LEAVE THESE
AND RETURN

Lighting & Re-Lighting Instructions ....................
Operation.........................................................
Terminal Block Wiring Diammn .............................
MmmalReset...................................................
Maintenance Instructions ..................................
WS-illgDiagrmn.................................................
Side & Rear Discharge Kits .................................
Trouble Shooting Chart .....................................
Repair Parts (break down) ..................................
Repair Parts List ...............................................
Whrranty.........................................................

INSTRUCTIONS

THE

WARRANTY

WITH THE CONSUMER,

10,11
12
13
13
13
14,15
16,17
18,19
20-24
21-25
27

HAVE THEM

CARD.

I
I

INTRODUCTION
THIS IS A GAS-FIRED, GRAVITY VENTED WALL FURNACE THAT WILL OPERATE SAFELY AND PROVIDE AN
EFFICIENT SOURCE OF HEAT WHEN INSTALLED, OPERATED AND MAINTAINED AS RECOMMENDED IN THESE
INSTALLATION AND OPERATING INSTRUCTIONS.
READ THESE INSTRUCTIONS
THOROUGHLY BEFORE
INSTALLING, SERVICING, OR USING THE APPLIANCE. IF YOU DO NOT UNDERSTAND ANY PART OF THESE
INSTRUCTIONS CONSULT LOCAL AUTHORITIES, OTHER QUALIFIED INSTALLERS, SERVICE AGENCIES, THE
GAS SUPPLIER, OR THE MANUFACTURER.

COUNTERFLOW

WALL FURNACE

SPECIFICATIONS

Your counterflow wall furnace is packed in a single carton that also includes thermostat, thermostat wire, and insulated staples.
The thermostat, wire, and staples are packed in the burner compartment and are accessible by removing the burner access door.
While the burner access door is open, check the rating plate to verify that the model number is correct and that the wall furnace
is equipped t\_r the type gas you intend to use.

Model Type
Number Control

Type
Gas

BTUAtR.
Innut

Vent
Size
(OvaB

Gas
Inlet

Finished Dimensions

MODELS WITH LOW-BTU
CF353C
CF354C
CF503C
CF504C
CF653C
CF654C

24Volt
24Volt
24Volt
24Volt
24Volt
24M)lt

Nat.
L.R
Nat.
L.R
Nat.
L.R

35,000
35,000
50,000
50,000
65,000
65,000

MODELS
CF357C
CF358C
CF557C
CF558C

24Vott
24Volt
24Volt
24Volt

Nat.
L.R
Nat.
L.R

35,000
35,000
55,000
55,000

4"
4"
4"
4"
4"
4"

½"
½"
½"
½"
½"
½"

½"
½"
½"
½"

14-5/16"Wx10¼"Dx78-5/8"H
14-5/16"Wx10¼"Dx78-5/8"H
14-5/16"Wx10¼"Dx81-5/16"H
14-5/16"Wx10¼"Dx81-5/16"H
14-5/16"Wx10¼"Dx87-5/16"H
14-5/16"Wx10¼"Dx87-5/16"H

CFM

1
1
2
2
2
2

1.95
1.95
2.25
2.25
2.25
2.25

320
320
440
440
440
440

95 Lbs.
95 Lbs.
104Lbs.
104Lbs.
107Lbs.
1071bs.

320
320
440
440

95 Lbs.
95Lbs.
107Lbs.
107Lbs.

IGNITION

14-5/16"Wx10¼"Dx78-5/8"H
14-5/16"Wx10¼"Dx78-5/8"H
14-5/16"Wx10¼"Dx87-5/16"H
14-5/16"Wx10¼"Dx87-5/16"H

Page 2

Amos

Approx.
Shipping
Weight

STANDING PILOT

WITH INTERMITTENT
4"
4"
4"
4"

Blower
Speed

1
1
2
2

2.2
2.25
2.5
2.55

SAFETY

RULES

hnproper installation, adjustment, alteration, service or maintenance can cause property damage, bodily injury or death. If you
do not understand these instructions or your local codes, call local authorities, a qualified installer, selMce agency, gas supplier,
or the manufacturer.
2.

3.
4.
5.
6.

7.

8.
9.
10.
11.
12.
13.
14.

Do not install this fan type wall furnace in a recreational vehicle trailer or mobile home.
Do not operate this fan type wall furnace unless it is connected to a properly installed and maintained vent system. Do not
exhaust flue gases into the room, watt or attic space for any reason.
Locate the thermostat in a room or space that cannot be separated by a door or other means from the room or space in which the
front outlet grill is installed.
Adequate air for combustion and venting must be provided.
If rising water may enter the wall furnace, turn offthe gas immediately and disconnect the electric service. Do not use the wall
furnace if any part has been under water, hmnediately call a qualified service technician to inspect the walt furnace and to replace
any part of the control system or any gas control which has been under water.
Have your fan type wall furnace and vent system inspected at least annually by a qualified service agency.
Before cleaning or servicing the wall furnace, turn offthe gas and allow it to cool. This will prevent burns.
Due to high temperamres_ the furnace should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of hi2h surface temperatures and should stay away to avoid bums or
clothing imfition.
Youn2 children should be carefully supelMsed when they are in the same room as the furnace.
Clothina or other flammable material should not be placed on or near the furnace.
Any safety screen guard or gill removed for servicin_ must be replaced prior to operating the furnace.
Locate the blocked flue switch and the auxiliary limit switch and push in the reset button. This will reset the switch in case it
accidentally opened during shipping.

READ CAREFULLY

BEFORE INSTALLING

UNIT

These installation instructions are a general guide, and do not supersede applicable local codes and ordinances. Belbre planning or
making the installation, be sure it complies with all phases of the local heating code. Or, in the absence oflocat codes, the latest edition of
the National Fuel Gas Code, ANSI.Z223.1. In Canada, see latest edition of CAN1-B 149.
The appliance, when installed must be electrically grounded in accordance with local codes or, in the absence of local codes, the latest
edition of the National Electrical Code, ANSI/NFPA No. 70. In Canada, see latest edition of CSA C22.1.
The ANSI standards are available from the American Gas Association, 1515 Wilson Blvd., Arlington, Virginia 22209.
The NFPA standards are available from the National Fire Protection Association, Batterymarch Park, Quincy, MA. 02269.
standards are available from International Approval Services, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3.

Canadian

VENTING
This appliance must be properly connected to a venting system. Consult local ordinances governing venting. Install only UL listed type
BW 4" oval gas vent. When the vent enters the attic, a listed type B-1 round flue pipe may be used. See Figure 1, Page 4.
Vent pipe must connect to the wall furnace or header plate with a "B" vent base plate and terminate with a cap at a point at least 12 it. above
the bottom of the wall furnace and two feet above any obstacle within a 10 lbot radius and at least 3 foot above the roof.
Provisions must be made lbr adequate combustion and ventilation air. This appliance must not be connected to a chimney flue serving a
separate solid fuel burning appliance.
All type "B" vents shall extend in a generally vertical direction with oft;ets not exceeding 45 degrees, except that a vent system having not
more than one 60 degree offset may be allowed.
Any angle greater than 45 degrees from the vertical is considered horizontal. The total horizontal mn of a vent plus the horizontal vent
connector shall be not greater than 75 percent of the vertical height of the vent. Any oft;ets used should be as far above the drafthood as
possible to allow a venting action to begin belbre any restriction is encountered.

Page 3

VENTING-

CONTINUED

More

Height above any
roof surface
within 10'

than 10'

horizontally
_,,__

t

2 Min. '1 :

3' Min.

I

Chimney--

I

%

FIGURE

A

This appliance is equipped with a blocked flue switch.
3'
WARNING:
do so could
personal

Do not bypass
expose

injury

the

the blocked

consumer

or possible

flue switch.

to property

Listed
Top
Collar

2' Min.

To

damage,

death.
Oval to round

This switch, when activated, will interrupt the electrical circuit between
the transforlner and the gas valve causing the main burner flame to
extin_ish. The main burner will not re-light until the blocked flue switch
has been manually reset. To reset the switch, after locating it between
the bottom of the tan shroud and the top of the draft diverter, simply
push the red button on top of the switch. If the homeowner experiences
this problem, then the vent system must be checked and corrected.
NOTE: An existing vent that has worked for years may not be adequate
t\_r today's appliances because of higher efficiency requirements that
result in lower stack temperatures.

Listed "BW"
Pipe

t

12'
Min.

Ceilin_
Plate
Spacer
Lances

Plate
Walt
Stud

WARNING: Operation of this wall furnace when not connected to a
properly installed and lnaintained venting system or tampering with
the blocked flue switch can result in Carbon Monoxide (CO)
poisoning and possible death.
(SEE LIST OF POSSIBLE CAUSES AND CORRECTIONS ON PAGE 19).
FIG. 1 - VENT INSTALLATION
All type "B" vents shall extend in a generally vertical
direction with oft;ets not exceeding 45 degrees, except
that a vent system having not more than one 60 degree
oft_et may be allowed.

Red
/Button

Red
/Button

Any angle greater than 45 de_ees from the vertical is
considered horizontal. The totalhorizontalrun
ofavent
plus the horizontal vent connector shall be not greater
than 75 percent of the vertical height of the vent.

Blocked
_Flue
Switch

Blocked
_Flue
Switch

Any oft;ets used should be as tar above the drafthood as
possible to allow a venting action to begin before any
restriction is encountered.
Draft Diverter
Relief Opening
"CF35" Series Counterflow
Page 4

Draft

Diverter

Relief Opening
"CF50'55 65" Series Counterflow

COMBUSTION

AND VENTILATION

AIR

When installed, this gas appliance must be provided with fiesh
air for combustion, ventilation, and dilution of hot flue gases.
The minimum required volume of the area where the appliance is
installed should be 50 cubic feet per 1,000 btu/hr.
If installed in an area of the home that is considered an unconfined
space, the natural infiltration of air around windows and doors
will be adequate. If the area is considered a confined space (tess
than 50 cubic feet per 1,000 btu), fiesh air can be supplied by
providing two permanent openings into adjoining rooms. Each
opening shall have a minilnum tree area of one square inch per
1,000 btu per horn of the total input rating of all gas appliances in
the confined space, but not less than 100 square inches. One of
the openings shall be within 12 inches of the ceiling and one
within 12 inches of the floor. See Figure A.
If the home is of unusually tight construction (new and remodeled
homes), free air must be supplied through opening(s) to the
outdoors. This can be accomplished by providing 2 permanent
openings, one commencing within 12 inches of the ceiling and
one within 12 inches of the floor. These openings shall
communicate
directly with the outdoors, or spaces that
comlnunicate freely with the outdoors, such as a ventilated attic
and crawl space through galvanized or equivalent conosionresistant ducts. Exception: unobstructed stud and joist spaces
are acceptable ducts provided that not more than one fire block
is removed. Special provisions must be taken to insure that
these stud and joist spaces cannot be blocked with insulation or
other objects. Each of these openings using vertical ducts shall
have a minimum free area of one square inch per 4,000 bm/hr of
total input rating of all gas appliances. See Figure B and C. If
horizontal ducts are used, the minimum free area shall be one
square inch per 2,000 btu/hr of total input rating of all gas
appliances.
Fresh make-up air can also be provided through a duct to one
permanent opening commencing within 12 inches of the ceiling.
The lninilnum free area of this opening shall be one square inch
per 3,000 bm/hr of the total input rating ofatl gas appliances but
not less than the sum of the areas of all vent connectors in the
space. See Figure D.
When calculating the amount of fiesh air needed you must include
make-up air requirements for the operation of exhaust fans, kitchen
ventilation systems, clothes dryers, and fireplaces.
Additional information can be f\3und in the latest edition of ANSI
Z223.1 (National Fuel Gas Code).

Page 5

F
I
G
U

ALL COMBUSTION AIR FROM ADJACENT INDOOR
SPACES THROUGH INDOOR COMBUSTION AIR
OPENINGS
Listed Vent Cap

R
E
_

pening

A

Opening
t

F
I
G
U

t

i

i

i

t

t

i

t

i

t

t

i

t

it

t

ALL COMBUSTION AIR FROM OUTDOORS, INLET
AIR FROM VENTILATED CRAWL SPACE AND
OUTLET AIR TO VENTILATED ATTIC
_Z UL Listed Vent Cap
l_.Listed Gas Vent
Ventilation Louvers (each

ff'll II

endofattic)

I II II II 1"_

--.==

R
E

"- Outlet Air
/ Inlet Air

/

B

II

_t_uvers

F
I
G
U
R
E

for unheated crawl space

ALL COMBUSTION AIR FROM OUTDOORS
THROI_YGHVENTILATED ATTIC
UL Listed Vent Cap
UL Listed Gas Vent
Ventilation Louvers (each
end of attic)

Outlet Air
Inlet Air Duct (ends 1 ft.
_01rnn]

above floor)

C
F
I
G
U
R
E

D

ALL COMBUSTION AIR FROM OUTDOORS
THROUGH SINGLE COMBUSTION AIR OPENING
UL Listed Vent Cap
UL Listed Gas Vent

Opening
Alternate Opening
Location

USING ADJACENT
STUD SPACE FOR ALL
COMBUSTION
AIR FROM OUTSIDE

LOCATION

AND SPECIAL

The wall furnace

HOLES CONNECTING TO
VENTILATED ATTIC

PRECAUTIONS

should be located

near the center of

the house for best heat distribution.

PLATE

AIR
GRILLE

If the area where the appliance is to be installed contains
carpeting, tile or combustible materials, other than wood
flooring, the appliance shall be installed on a metal plate,
wood panel or other non-combustible materials. The use
of ceramic or quarry tile is acceptable and will provide a
surt:ace that is easily cleaned. This material is to extend
the full width and depth of the appliance. If side or rear
warm air outlets are being installed, see figure 14 - lg,
See page 16 and 17.

FLOOR

HOLES CONNECTING TO VENTILATED
CRAWL SPACE
BASED ON 4,000 BTU OF TOTAL INPUT RATING
OF ALL GAS APPLIANCES, THE HEATER ONLY
REQUIRES A MINIIVRJMFREE AREA OF:
BTU
25,000
35,000
50,000
55,000
65,000

SQUARE
IN.
6.25
8.75
12.50
13.75
16.25

ROUGH-IN

HOLE
SIZE
1"
1.5"
2"
2.5"
3"

1

I

I

{ _

SQUARE
IN.
.785
1.76
3.14
4.90
7.065

I_

o r---q

-4''Minimum

INSTRUCTIONS

In selecting a location for installation, it is necessary to
provide adequate accessibility clearances for servicing
and proper operation.
Minimum clearance from cabinet to combustible
construction:
Side Wall
4"
Floor
0"
Ceiling
4"
See Figure 2. The unit may be recessed and rest
directly against side studs and the inside surface of the
rear wall.

_

4" Minimum

ll5VA.C.
J_J_Line_

I B_WVent

[[Ill

Z,:4
,

i

Pip[P_

Header Plate
(not provided)

FIGURE 3
2.2
2.25
2.5
2.55

_

FIGURE 2

ELECTRICAL
ROUGH-IN
Rough in 115 v. wiring, terminating inside the,junction
box located on top of header plate for recessed, or in
a receptacle box (not provided) for flush mount.
Consult local codes or ordinances.
See Figure 3.
MODEL NUMBER
AMPS
CF353C, CF354C
1.95
CF503C, CF504C
2.25
CF653C, CF654C
2.25
CF357C
CF358C
CF557C
CF558C

' _

Page 6

Stud

GAS

ROUGH-IN

Check local codes t\_rrequirements as to the size and type of
gas line required. See Figure 5 for location of gas inlet holes
in furnace cabinet.
Compounds used on threaded joints of gas pipe should be
resistant to the action of liquefied petroleum gases. The gas
line joints must be checked t\_r leaks. This should be done
with a soap solution
watching for bubbles on all
connections.
NEVER USE AN EXPOSED FLAME TO
CHECK FOR LEAKS.
A manual valve equipped with a 1/8" NPT plugged tapping
accessible for test gauge connection should be installed
immediately upstream of the gas supply connection to the
appliance.
Some codes and ordinances require that the
manual valve be located outside the appliance. See Figure
4.
The appliance and its individual shut off valve must be
disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of
V2psig.

Gas

Supply
Lin__j

FIGURE 4

The appliance must be isolated from the gas supply piping
system by closing its individual manual shut offvalve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than ½ pig.
It is required by the National Fuel Gas Code that a drip line
be installed near the gas inlet. This should consist of a vertical
length of pipe tee connected into the gas line that is capped
on the bottom in which condensation and foreigu particles
may collect.

FIGURE 5

Page 7

Manual j_v_

1/8 N.P.T.

cut off
valve

Pressure Tap

INSTALLATION

/ WHEN RECESSED

INSTALLATION

(UP TO 9-1/4")
STEP 1.Cut out floor plate between 2x4 studs, so heater
will set flat on floor.
STEP 2. Make electrical connection of 115 V wiring into
junction box provided on top of header plate.
STEP 3. Attach the base plate (purchased with the vent pipe)
to the header plate using two No. 8 sheet-metal
screws through the pre-punched holes. See Figure
B.
STEP 4. Square up and nail header plate in place between
2x4 studs placed on 16" centers (14-3/8" between
studs). For distances froln top of header plate to
floor, see Figure 6.
STEP 5. Remove double ceiling plate between studs. Install
one ceiling plate spacer across the cut out in ceiling
plate. Install vent pipe into position, be sure to
lock bottom of vent pipe into the base plate. Nail
second ceiling plate spacer in place. See Figure
B.
STEP 6.If the vent continues through additional stories
within the 2x4-stud space, then fire stop spacers
must be installed at the second and subsequent
ceiling levels. See Figure C.
STEP 7.To place furnace into position, grasp furnace and
lift so furnace flue vent and header plate vent
opening engage. Plug power cord from top of
heater into receptacle on bottom of the header plate,
see Figure 3. Run thermostat wire through a drilled
hole into an adjacent stud space. Do not route it
behind the header plate. To do so may cause the
thermostat
wiring to chaff resulting in the
appliance
operating
continually.
Connect
thermostat wire with thermostat wires extending
fiom top of heater. Lift furnace upward and swing
bottom into wall, see Figure 7. Secure furnace in
place using 2 holes provided in bottom of casing.
STEP 8. Make gas connection using connector the same size
as gas connection of furnace.
CHECK ALL
CONNECTIONS
FOR GAS LEAKS WITH
LEAK DETECTOR SOLUTION. DO NOT USE
OPEN FLAME.

WHEN

INSTALLED

FLUSH

TO WALL

STEP 1. After locating furnace, cut 3-1/2"xl 2" rectangular hole
in ceiling between ceiting joists. Make sure gasket is in
position on the top of the furnace casing around the
flue vent opening. Relnove vent collar from top of header
plate and place over flue extension and fasten to
matching holes in casing top, using screws fiom header
plate. Install B vent type base plate (not supplied) to
top of vent collar. Install ceiling plate spacer to back
wall, centered between studs. Install B type vent to top
of furnace, terminating at least 12' above the floor and
at least 2' above the roof line.
STEP 2.Fasten furnace to wall. To secure top of furnace to wall,
loosen top screws on back casing and raise tabs up.
Tighten screws. Screw through hole in top of tabs into
anchors (not provided). Secme bottom using two holes
providedinbottolnofcasing.
(Optional) Cover exposed
vent with a vent enclosure kit, Part Number 16VE-A or
36VE-A (not included).
STEP 3.Make electrical connection of 115 V. wiring into
receptacle box (not provided) mounted on a wall. Plug
power cord from top of heater into receptacle. Connect
thermostat wire with thermostat wires extending from
top of heater. According to installation instructions with
thermostat, do not run wires in same stud space with
vent system. Thermostat should be a minimum of 4'
from heater and 5' froln floor.
STEP 4. Make gas connection using connector the same size as
gas connection
of furnace.
CHECK
ALL
CONNECTIONS FOR GAS LEAKS WITH LEAK
DETECTOR SOLUTION.
DO NOT USE OPEN
FLAME.
STEP 5. Replace and thsten all front panels.

B-W Vent
Header
ate
i

STEP 9.Replace and _hsten fiont panels to furnace.

NOTE: FOR PROPER COMBUSTION, MAKE
SURE UNITS ARE LEVEL FRONT TO BACK
AND SIDE TO SIDE.

FIGURE 6
FIGURE 7
Page 8

Installation

of B&V Gas Vent

%1 one-stray buildings
firs flooof

1

ol %1

Ceiling plate spacexs to centel
B-W Gas Vent m stud space nail _ecmely at both ends¸

-so T

building_ N

Installation

of B-W Gas Vent

Firestop spacels supplied
manut'actm el of B-W
Ga s _n_

fol each subsequent ceiling or
floor level ofmultistory buildings¸

Plate

cut

of B-Yq
width

of sttld

space

away

Ga _ E_nt

to

Srads oi2
16 inch centers

Sheet metal screw base
plate to header
--Use

maimfacmrer's

method

of

fastening pipe to base plate¸
Header plate of vented
(also acts as fires_p)

wail fi_nace

Nail filestop

FIGURE B

FIGURE

Pilot Adj.
Screw

NATURAL

Pilot Adj.
Screw

sect e y

C

CONTROLS
All controls are pre-assembled at the factory. The normal
mani%td pressure should be 3.5" w.c. for Natural Gas and
10" w.c. tbr L.P. Gas. The maximum inlet pressure in the
gas supply pipe should never exceed 7.0" w.c. tSr Natural
Gas or 14" w.c. for L.P. Gas. The minimum inlet pressure
in the gas supply pipe should never be lower than 4.5"
w.c. for Natural Gas or 11" w.c. tbr L.P. Gas.

spacel

SPECIFIC

GAS

ELEVATIONS

Model

0 to

2,000 -

4,000 -

No.

2.000'

4.000'

6.000'

&000 -

8.000 -

8.000'

10.000'

CF353C
34
36
37
38
CF357C
34
36
37
38
CF503C 3.4mm
31
31
32
CF557C
29
30
30
31
CF653C
26
27
28
29
ORDER KIT #49840 2287-1 HIGH ALTITUDE KIT

41
41
35
32
30

L.P. GAS

,i

SPECIFIC

ROBERTSHAW
7100IPER-SO4

ROBERTSHAW
7200ER-SO4
STANDING PILOT
FIGURE 10-A

H.D. PILOT
FIGURE 10-B

The appliance is orificed at the factory for elevations up
to 2,000 feet. If installed above 2,000 feet, the BTU input
must be reduced 4% per 1,000 feet. See the tbllowing
orifice chart for the proper orifice %r a specific elevation.
PILOT

0 to

2,000 -

4,000 -

6,000 -

No.

2.000'

4,000'

6,000'

8,000'

FLAME

' TO
___. 3/8" TO 1/2"
1/2"

STANDING PILOT
FIGURE 8-A

ADJUSTMENT

PILOT FLAME SHOULD ENVELOP 3/8 TO V_,INCH
OF THE TIP OF THE GENERATOR.

8.000 10,000'

CF354C
50
52
52
53
54
CF358C
50
52
52
53
54
CF504C
45
47
48
49
50
CF558C 2.15mm
45
47
48
49
CF654C
42
43
44
45
47
ORDER KIT #49840 2287-1 HIGH ALTITUDE KIT

ADJUSTMENT

Locate the pilot adjustment screw on the valve. The pilot
flame should surround at least the top 3/8" of the powerpile
(pilot generator) or flame sensor (see Figure 8). The pilot
is unregulated so it will be operating at inlet line pressure
(maximum 7" w.c. for Natural Gas and 11" w.c. %r
Propane Gas). To decrease the pilot flame, turn the screw
clockwise (approximately six full turns to bottom of pilot
light channel) until you produce sufficient flame at the
minimum noise level.
PILOT

ELEVATIONS

Model

Page 9

I.I.D. PILOT
FIGURE 8-B

CF353C,

CF354C,

FOR YOUR
WARNING:

A.

g.

CF503C,
CF504C,
CF653C,
STANDING
PILOT

SAFETY

READ

BEFORE

--

LIGHTING

If you do not follow these instructions exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.

This appliance has a pilot, which must be lighted by
hand. When lighting the pilot, follow these instructions exactly.
BEFORE LIGHTING smell all around the appliance
area for gas. Be sure to smell next to the floor because
some gas is heavier than air and will settle on the

If you cannot reach your gas supplier, call the fire
department.

C.

Use only your hand to push in or mm the gas control
kalob. Never use tools. If the kalob will not push in or
mm by hand, don't try to repair it, call a qualified
service technician. Force or attempted repair may result
in a fire or explosion.
Do not use this appliance if any part has been under
water. Ilnmediately call a qualified service technician to
inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.

D.

LIGHTING

INSTRUCTIONS

STOP! Read the int\_rlnation on the safety label.
Set thermostat to lowest setting.
Turn off all electric power to the appliance.
Remove cabinet door.
Push in gas control lever slightly and slide right to i"N
"OFF".

MAX. (HIGH)
PRE S SURE REGULATOR

I

,,

floor.

WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone
in your building.
Ilnmediately call yore gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.

1.
2.
3.
4.
5.

CF654C

The pilot is located
on the side of the
burner

h

Gas Control
8.
NOTE:
cannot
moved
"OFF"

©

Lever
be
to
unless

it is pushed
in slightly.
Do not force.

_D

STEP PRESSURE REGULATOR
6.

7.

Wait five (5) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas,
STOP! Follow "B" in the int\_rlnation on the safety
label. If you don't smell gas, go to the next step.
Locate red piezo ignitor button. Locate pilot. (Follow
metal pilot tube from gas control).

Slide gas control lever left _
to "SET" and hold
hnlnediately begin a series of pushing and releasing
the red piezo ignitor button, while observing the pilot.
Continue to spark until pilot is lit. Continue to hold
the gas control lever to "SET" for about one (1)
minute after the pilot is lit. Release the gas control
lever and it will return to "PILOT". Pilot should
remain lit. If pilot goes out, repeat steps 5 thru 8.
•
If gas control lever does not return to "PILOT" when
released, STOP and immediately call your service
technician or gas supplier.
•
If the pilot will not stay lit after several tries, slide the
gas control lever to "OFF" and call your service
technician or gas supplier.
9. Slide gas control lever left _
to "ON".
10. Replace cabinet.
11. Turn on all electric to the appliance.
12. Set thermostat to desired setting.

TO TURN OFF GAS TO APPLIANCE
1.
2.
3.

Turn thermostat to lowest setting.
Turn off all electric power to the appliance if service is
to be performed.
Remove cabinet door.
Page 10

4.

Push in gas control lever slightly and slide right i'X
to "OFF". Do not _\_rce.

5.

Replace cabinet door.

CF357C, CF358C, CF557C, CF558C - I.I.D. PILOT
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:
If you do not follow these instructions exactly,
causing property damage, personal injury or loss of life.
\.

This appliance is equipped with an ignition device
which automatically lights the pilot. Do not try to
light the pilot by hand.
BEFORE LIGHTING smell alt around the appliance
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will settle
on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do not use any
phone in your building.
Ilnmediately call your gas supplier flom a neighbor's
phone. Follow the gas supplier's instructions.

LIGHTING
1.
2.
3.
4.

5.
ft.

•

C.

Use only your hand to push in or mm the gas control
kalob. Never use tools. If the kalob will not push in or
mm by hand, don't try to repair it, call a qualified service
technician. Force or attempted repair may result in a tire
or explosion.
D. Do not use this appliance if any part has been under
water. Ilnmediatety call a qualified service technician to
inspect the appliance and to replace any part of the control
system and any gas control which has been under water.

INSTRUCTIONS
Wait five (5) minutes to clear out aW gas. Then smell for
gas, including near the floor. If you smell gas, STOP!
Follow "B" in the information on the safety label. If you
don't smell gas, go to the next step.
Slide gas control lever left _
to "ON".
MAXIMUM (HIGH)
PRESSURE REGULATOR
|

GAS CONTROL
LEVER

, o.

GAS CONTROL
r.:.. =...

]

NOTE:

i

I movedto

Cexer

(..,__.
INOTE
cannot

LEVER
_--_[-'_

_)i_

O

_

Do not

ibrce.

*__l

slightly.

I
STEP PRESSURE REGULATOR

slightly.
IN[I.._J]

O

Donot
force.

I
STEP PRESSURE REGULATOR

pushed in

0

be

moVed*o
it is

"_
_

_<

may result

If you cannot reach your gas supplier, call the tire
department.

STOP! Read the int\)rlnation on the safety label.
Set the thermostat to its lowest setting.
Turn off all electric power to the appliance.
This appliance is equipped with an ignition device
which automatically lights the pilot. Do not try to
light the pilot by hand.
Remove cabinet door.
Push in gas control lever slightly and slide right
to "OFF".

MAXIMUM (HIGH)
PRESSURE REGULATOR

a fire or explosion

9.
10.
11.
12.

Replace cabinet door.
Turn on all electric power to the appliance.
Set thermostat to desired setting.
If the appliance will not operate, t\_llow the instructions
"TO TURN OFF GAS TO APPLIANCE" and call your
service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE
1.
2.
3.

Turn thermostat to it's lowest setting.
Turn off all electric power to the appliance if
service is to be performed.
Remove cabinet door.

4.
5.

Page 11

Push in gas control lever slightly and slide right _
"OFF". Do not force.
Replace cabinet door.

to

PROPER

BURNER

FLAME

OPERATION

This unit uses a "step open" valve. When heat is
called for the gas valve opens at a reduced manifold
(outlet) pressure to insure a safe, quiet ignition.
After 10 - 20 seconds the valve automatically steps
up to norlnal manifold outlet pressure to provide
proper BTU input for the remainder of the heat
cycle.

A proper flame will have a dark blue inner mantle
that sits right on top of the burners with a lighter
blue outer mantle rising above the burner, (See
Figure 11). There may be some yellow where the
pilot flame and burner flame meet. There is no
primary air adjustment on the burner, and proper
flame is assured since the correct manifold pressure
and orificing has been done at the factory. NOTE:
It is advised that the burner flames be checked at

After the heat exchanger has warmed sufficiently,
the tan will automatically
come on to efficiently
transfer the heat into the room. NOTE: All but the

least twice during the heating season for any changes
in burner flame characteristics.
The appliance area
must be kept clear and free from combustible
materials, gasoline, and other flamlnable vapors and
liquids. This heater comes from the factory with
the proper burner orifice for elevations up to 2,000
feet. Heaters installed above 2,000 feet must be
derated 4% for every 1,000 feet. For the proper
orifice size find the Model Number and elevation
on the orifice chart (See CONTROLS).
burner orifice.

35,000 BTU unit (which is one speed) have an
automatic two-speed tan. In a new installation or
on fall start-up in a very cold room, some on-off
cycling of the fan may occur if the heat exchanger
cools too much. The burner, however, will continue
to operate and the fan cycle until the thermostat is
satisfied.

Replace

H
FIGURE 11

Page 12

TERMINAL BLOCK WIRING DIAGRAM
-FAN/LIMIT

SWITCH

(Brown)

I--FAN LIMIT SWITCH (Brown)

SELECTOR
[-POWER

/

O
POWER

J

L (Black)

LIMIT

dN-

BOARDA

l

[

MOTOR (Green)
3ROE_rND(Green)
] L

t-MOTOR

PO

FAN

POWER

(Black)

(Green)
FERMINAL

(Black)

,,V[-_:A:S;(_R_:i_

3ROUND

(Black)

_ IIqr7 II_--- LIMIT
_L_
SWlTC.
MOTOR.L(White)
_
T/

BOARD[

(Green)

MOTOR

P/Ngl123

P/N91122
CF353C, CF354C, CF357C, CF358C

CAUTION:

IF TRANSF°RMER(Black)

_

O

(Blue)
SELECTOR

CORD-------+ll
1 _'_#lkA_ _'LII _---SWITCH

(Green)
FERMINAL

2_1
_,_OTOR(Red)
O

(_

_

FPOWERCORD(Black)

71

SWITCH

Ek--i ii!:

MOTOR (White)

_

|

IFTRANSF°R-_ER

]

/

CORD (Black)

[

•
(Green) _

I--I/
I
L

(Black)

IL-'_TOsR(BI_Ik)
_-TRANFORM
R (Black)
POWER CORD (White)

CF503C, CF504C, CF557C, CF558C, CF653C, CF654C

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after servicing.
AUXILIARY

LIMIT

SWITCH

For your safety this furnace is equipped with a manual reset auxiliary limit switch. In case of failure by the
primary limit switch, this switch will shut the valve down completely before unsafe temperatures are reached.
After a cool down period, switch must be manually reset. If outages persist, call a qualified service person.
MAINTENANCE

.

.

3.
.

5.

INSTRUCTIONS

Installation and repair must be done by a qualified service person. The appliance should be inspected
before use and at least annually by a professional service person. More frequent cleaning may be
required due to excessive lint from caE_eting, bedding material, etc. It is imperative that control
compartments, burners, pilot burners, circulating air passageways and venting systems of the appliance
be kept clean.
The bearings of the motor should be oiled every six months with S.A.E. 20 oil.
The appliance area must be kept clear and free of any combustible materials, gasoline and other
flammable vapors and liquids.
It is essential that the flow of combustion and ventilation air not be obstructed.
Periodic examination of the entire ventilation
is recommended on an annual basis.

system as a routine part of the safety performance

IMPORTANT:
Keep burner and control compartment
the heating season or as often as needed.
NOTE:

It is advised that the burner flames be checked
changes in burner flame characteristics.

clean.

Vacuum burner compamnent

at least twice during the heating

at the start of

season for any

115 VAC 60 HZ - Less than 12 Amps. If any of the original wire as supplied with this appliance
replaced, it must be replaced with type thermoplastic
105-degree C wire or its equivalent.
Page 13

check

must be

CF353C,

CF354C

THEtLMO STAT

STANDING
POWER

PILOT

CF353C, CF354C
PICTORIAL SCHEMATIC

+o+

CF503C,

504C, 653C, 654C

POWER CF503C,
CF504C
cow
CF653C,
CF654C
PICTORIAL SCHEMATIC

THERMOSTAf

BLACK
!_

/LACK

I TRANSFORMER

]

BLL_

BL_CK

SPILL
SWITCH

L

SPILL
7ITCH

_5
LIMIT
S_TCH

FAN
SWITCH

LIMIT
SWITCH

SELECTO

AUXILIARY
LIMIT SWITCH

__
! AUXILIAR,_

,O

AMPS
2.25

AMPS
1.95

SWITCH

+
-9o

FAN
SWITCH

@

S_ ETCH

- r0

SELECTO@:

LIMIT
SWITCH

LIMIT
SWITCH

T_R
THEP&IOSTAT

TRANSFORMER
THERMOSTAf

CF503C, CF504C
CF653C, CF654C
LADDER
SCHEMATIC

CF354C

LADDER
SCHEMATIC
CF353C

q_@
SPILL

AUXILIARY

SPILL
SWITCH

--_Page 14

AUXILIARY
LIMIT SWITCH

FAN

CF357C,

I.I.D.

CF358C
CF357C, CF358C
PICTORIAL SCHEmaTIC

TEIEPcMOSTAT

CF557C, CF558C
CF357C, CF358C
PICTORIAL SCHEMATIC

THERMOSTAT

CORD
POWER

J

V_IITE

,., , ,T_-%II'...._j

IT_ANSP°_'IER
I Illl _ .....
B2 UE

_. _

BLACK

SWITCH

SPILL

_

_TCH

I

VtTCH
1
TH
PV

IGNITION
MODULE

MODEL NO.
CF357C
CF358C

J

IGNITION

sen_ b----7---,.k--

MODULE

_,_;x<_

MODELNO.
CF557C
CF558C

AMP S
2.2
2.25

I

_

P I
_

cII

AMPS
2.5
2.55 SELECTOR

FAN
SWITCH

LIMIT

SWITCH

-_

SELECTOR

_wJLI_._LIMIT SV,_TCH

FAN SWITCH

LIMIT

_

LIMIT SWITCH

GAS VALVE

s.....
MV
TR
GND
IGN

€..,,.

{rF?_

_

SWITCH

lx__

TRANSFOtLMER

THERMOSTAT

2t_4 _'_

THERMOSTAT

I

CF358C
LADDER
CF357C
SCHEMATIC

I i _@
SPILL
SWITCH

AUXILIARY
LIMIT SWITCH

CF557C
CF558C
LADDER
SCHEMATIC

[
SPILL
SWITCH

AUXILIARY
LIMIT
fITCH

IGNITION

IGNITION

Page 15

XA_cH
FAN

ROUGH-INS
Install

NOTE:

FOR

plastergrounds

REAR

OR SIDE

DISCHARGE

as shown

in Figure

12 and Figure

When side discharge is being used, furnace should be set exactly 4" from side wall.

_

f--a
Z/p

13.

Plaster

1/2 ,,

(;round

REAR
FIGURE 12

FIGURE 13
OPTIONAL

ACCESSORY

KITS

REAR REGISTER KIT (Flush Mount)
(See Figure 14)

REAR

2.
3.

5.

6.
7.

9.

10.

Use optional kit No. 406RR-A.
Cut openings in drywall as shown in Figure 12.
Position plasterground
as shown in Figure 12
(Optional).
Cut out and remove elnbossed section on casing
rear.
Remove knockout on inner liner.

2.
3.

Put heater into position.
Place inner boot into position, mark and cut boot
flush with wall. Place damper into cutout end of
inner boot, mark (4) holes liom damper onto inner
boot, top and bottom, and drill (4) 1/8" hole. Place
outer boot into position, mark and cut boot flush
with wall.
Attach inner boot to liner. Attach damper to inner
boot (screws provided). Attach outer boot to casing
back.
Place grill in position and secure to wall.
Final installation will appear as Figmre 14.

7.
8.
9.

t

t

t

KIT (Recessed)

Use optional kit No. 407RR-A.
Cut openings in walt as shown in Figure 13.
Cut out and remove embossed section on casing
rear.
Remove knockout from inner liner.

1.
1.

DISCHARGE

4.

5.

Place inner boot from kit through opening,
matching flanges of boot and knockout.
Mark screw holes and remove boot.
Drill holes with a 1/8" drill.
Repeat steps 5 & 6 l\_r outer boot.
After unit has been set in wall, shove the inner
boot through the back wall and up against the liner.
Secure boot with screws provided. Attach damper
to inner boot with screws provided.
Repeat Step 9 l\)r outer boot.
Place grille in place and secure to wall.
Final installation will appear as FimJre 15.

6.

10.
11.
12.

t

t

t
|

(OPTIONAL KITS
CONTINUED REVERSE SIDE)

FIGURE 14

FIGURE 15
Page 16

OPTIONAL
SIDE

DISCHARGE

SIDE DISCHARGE

i.

Use optional

3.

Cut out and remove embossed area on casing
Remove knockout
from inner liner.

kit No. 306SR-A.

4.

Place 1-1/2" boot from kit through

5.

flanges of boot to knockout on inner boot.
Mark screw holes and remove boot.

6.

Drill holes

7.

Attach

8.

Place grille

opening,

side.

matching

inner boot with screws
with screws

into casing,

kit No. 30SRB-A.

Cut opening

in drywall

3.
5.

Position plasterground
as shown in Fig. 17 (optional).
Cut out and remove embossed section on casing side.
Remove knockout
on inner liner.

6.

Put heater

7.

Place inner boot into position,

II

and

in Fig. 17.

into position.
mark and cut boot flush with

Place boot trim into position,

8.

II

as shown

wall. Place outer boot into position,
with wall.

provided.

II

room

boot through
side.

0 r---n

Boot)

Use optional

from adjacent

I--tl

Extension

i.

provided.

&ill holes

(With

2.
4.

with a 1/8" &ill.
into position,

- CONTINUED

ON CASING

2.

attach

KITS

Place grille

9.

4--

I

slide inner boot through

and attach

to inner

wall from adjacent
into position

room

and secure

I

I

mark and cut boot flush

liner.

Slide

and attach

wall
outer

to casing

to wall.
r

II
I

.
FIGURE 16
90 Degree
Outside Comer

FIGURE

17

14PEK-A PLUG EXTENSION KIT INSTRUCTIONS
FOR NON-RECESSED
INSTALLATION
ONLY
[;NITS WITH TERMINAL
STEP

1. Turn heater off following
to cool.

STEP
STEP
STEP

2. Turn off all electricity
to heater.
3. Remove top louver assembly, fan shroud
4. Loosen two screws on romex connector.

STEP

5. Remove

STEP

6. Disconnect
of heater.

STEP

7. Insert

junction

operating

FIGI_JRE18
MODEL
NUMBER
CF35
CF50
CF55
CF65

Length of bottom section
(Rel' 4) plastic raceway
5-5/16 Inches
8 Inches
14 Inches
14 Inches

NOTE: Above lengths terminate
approxilnately 2 inches above floor.

cord temlinals

cord provided

onto terminal

3 in "Lighting

board

and pull power

in kit through

following

wiring

romex

diagram

8. Tighten

9. Replace junction box cover plate.
10. Replace fan blade, fan shroud and top louver

STEP

11.

STEP

STEP

12.

13.

cord out of top

connector
found

and plug

in lighting

and

instructions.

STEP
STEP

plastic

and allow

and fan blade.

STEP

Snap

Instructions"

box cover plate.

three power

power

Section

BOARD

two screws

90 Degree
raceway.

on romex

outside
Insert

connector.

corner
power

(Ref.
cord

assembly.

1) onto 3 ft. section

and remove

(Ref.

blue backing

2)

from

adhesive strip on raceway and apply to side of heater. See Figure 18.
Insert power cord into second 3 It. section of raceway (Ref. 3) and
remove

blue backing

bottom

of other section.

and apply

Cut 14 inch long bottom
power

cord, remove

STEP

14.

Plug power

STEP

lg.

Light the heater

Page 17

to side of heater,

butting

up agianst

See Fig. 18.

backing

section

to required

cord into wall receptacle,
following

length

(see chart),

and apply to side of heater.
lighting

see Fig.18.
instructions.

insert

See Fig. 18.

TROUBLE

SHOOTING

CHART

SYMPTOM

POSSIBLE

Flame

i. Defective
operator section
2. Burner orifice too large.

too large

CA[

for

qualified

serviceman

SES

CORRECTIVE
of'gas

valve,

3. If installed above
1. Noisy pilot.

2,000 ft.

Yellow

tip flame

yellow

tipping

(some

on LP

in orifice

(if it whistles

3. Excessive
gas input.
i. Clogged main burner
2. Clogged

_as is permissible

3. Linted

Floating Flame
Gas Odor

i.
i.

or resonates).

2. Remove

valve.

bun" or replace

ports.

opening.

Blocked venting,
Gas leak.

3. Drafts
Delayed

Ignition

draft hood.

3. Check

for dust or lint at air mixer

i.
i.

or flue obstruction.
around

1. Pilot flame

2. Clean

appliance.

3.

too small.

Eliminate

(meter

if natural

if propane

3. Check

in size when main

gas supply

pressure

for "minimum

dbr "step"

pressure

chart

4. Supply

piping

Condensation of

gas valve.
venting,

2. Replace gas valve.
i. See "Venting".

Water Vapor
Burner won't
turn off

i.

or sticking

2. Excessive

automatic

pressure must not exceed
14" w.c.
Gas Input

i.

valve,

(The supply

gas

Replace
supplying

2. Check

gas valves.

this situation

heat

i.

Appliance

undersized,

i.

contact

gas mput.

orifice

for clogging.

If clogged,

with a smooth

(Do not in any way enlarge
This is especially
true when
enlarged.

to the appliance

output

i.

TROUBLE
Burner
turn on

won't

i.

supply

Combination

pressure.

control

valve

SHOOTING

Gas valve not turned

2. Check
sticks

open.

CHART

on.

i.

supply

Replace

pressure

combination

(approx.

- PILOT

70% of input).
you with

is undersized,
above.

valve.

AND VALVE

1. Tuna gas valve to "on" position".
2. Check for 24 Volts to Valve.

2. No voltage to valve.
3. Defective
thermostat.

3. Check

4. No 115 Volt Line Voltage.

wall themmstat.

4. Jump tim switch
conle

to check

5. Push on red buton

5. Auxiliary
limit switch open.
6. Blocked flue switch open.
7. Gas valve defective.

6. Push red button
7. Revlace

Page 18

for voltage

on).

to close.

in to close.

_as valve

is

and compare

can supply

as outlined
control

out

toothpick.

or distort it).
a dwelling or room

or installer

this inibrmation.
If appliance
with con'ect size unit.
2. Incorrect

clean

wood

Have the heat loss calculated

Your gas company

Too much heat

the utility

the gas.

the hole carefully
Not enough

sized or incorrect

valve.

1. Re-check

orifice.

gas outlet

step" pressure

inlet pressure.
Eliminate
drafts.

2. To correct

1/2 psi or

Gas input not checked.

2. (:logged

i.

ports).

see "Operation").

inadeqnately

2. Defective
I. Improper

Incorrect

1.

stage

Check

(manifold)

6. See "Venting".
i. Open all manual

gas pressure

Page

7" w.c. for

inlet pressure.

5.

Defective

gas or second

- maxinmm

Natural and 11" w.c. for propane).
2. Clean burner ports (do not enlarge

near pilot.

6. Bad venting.
i. Main gas ofT.

to Ignite

See "For Your Safety",

drafts.

bumers come on.
5. Drafts around appliance.
Failure

blockage.
Check piping.

1. Check pilot orifice. Increase pilot gas flow if
necessary by adjusting inlet pressure from gas

3. Low gas pressure.

4. Pilot decreases

ports).

flue.

regulator
ports clogged

orifices)

opening.

Clean flue passageways
to remove
Shut off gas service immediately.

source

2. Bumer

(do not enlarge

2. Clean

Call gas company.
2. Chinmey

orifice

3. See "Flame Too Large" above.
1. Clean main burner ports. (Do not enlarge

draft hood.
up mixer

for proper

size and replace.

3. Refer to orifice chart on Page 9.
1. Reduce pilot gas with adjusting screw on combination
gas control

2. Burr

BURNER

ACTION

i. Replace complete valve.
2. Check with local gas company
orifice

Noisy Flame

- MAIN

(fan will

replace

TROUBLE
_YMPTOM

SHOOTING

CHART

- PILOT AND VALVE - CONTINUED

?ilot won't light,
3r stay lit
'STANDING PILOT)

POSSIBLE CAUSES
1. Air in line.
2. Defective thennocouple.
3. Pilot flame too low.
4. Manual reset switch not engaged.

1.
2.
3.
4.

?ilot won't
3r stay lit

1. Sparker
2. Sparker

2.a.

Pilot flame

2.b.

Turn valve to "on"

'I.I.D.

light,

won't
won't

1. Check

work.
light pilot.

PILOT)
3. Manual

THE FOLLOWING

POSSIBLE CAUSES
1. Blockage in vent pipe

reset switch

CORRECTIVE
Bleed line.
Replace thermocouple.
Adjust pilot flame.
Push on button.

ACTION

wire connections.
too lean.
position.

2.c. Check for pilot restriction.
3. Push on button.

not engaged.

IS A LIST OF POSSIBLE
CAUSES AND CORRECTIVE
FOR BLOCKED FLUE SWITCH PROBLEMS

1. A)
1. B)
1. C)
1. D)

ACTIONS

CORRECTIVE
ACTION
Check vent pipe tbr blockage, such as bird nest, wasp nest, twigs, leaves, etc.
Check inside the bottom of the vent pipe to make sure the top of the draft
diverter did not rip the inner liner causing it to block part of the vent opening.
Check that no insulation tiom the header plate got caught on top of the draft
diverter when the heater was inserted into the wall.
Check that the vent cap is properly installed, not shoved too far down on the
vent pipe.

2. Burner is overfiring

2. A) Check the manifold pressure.
2. B) Check the rate, NOTE: This appliance was orificed for elevations up to 2,000
feet. When installed at higher elevations refer to orifice chart in "Controls"
section of instructions f\_r proper orifice size.

3. Improper vent system.
A) Vent too short

3. Correct vent system.
A) The vent should terminate a lninilnum of 12 feet above the floor. See Figure 1.
Also, the top of the vent must be at least 2 f\_ot above any obstacle within a
10 toot radius, including the roof. See Figure A on Page 4.
B) All type "B" vents shall extend in a generally vertical direction with ofl;ets not
exceeding 45 degrees, except that a vent system having not more than one 60
de_ee ofl;et may be allowed.
Any angle _eater than 45 de_ees from the vertical is considered horizontal.
The total horizontal run of a vent plus the horizontal vent connector shall be
not greater than 75 percent of the vertical height of the vent.
C) Use listed BW type vent pipe. Do not use transite or any other type of ceramic
pipe for venting. Do not use single wall pipe. When venting into a masonry
chimney the chimney must be properly lined and sized for this gas furnace.
The use of type B or a flexible chimney liner is recommended.

B) Restriction in vent
system caused by
ofl;ets

C) Incorrect vent pipe

_. Incorrect header plate
location.
5. Vent pipe not down on the
header plate securely
5. Loose connections on the
vent safe wirin_ harness

4. Consult Figure 6 for correct header plate height.
5. You must use a base plate (obtained from the vent pipe manufacturer) on top of the
header plate, or wall furnace. This wilt lock the vent pipe down and prevent the
draft diverter from shoving it up.
6. Check the connections on both the switch and the gas valve. Tighten if necessary.
n

DO NOT BYPASS THE BLOCKED FLUE SWITCH: TO DO
SO COULD

EXPOSE

THE CONSUMER

TO PROPERTY

PERSONAL INJURY OR POSSIBLE DEATH.
Page 19

DAMAGE,

I

I

COUNTERFLOW

WALL FURNACE

/ STANDING

PILOT

Prices and specifications subject to
change without notice. All
prices are F.O.B. factory.
MODELS:
NAT. GAS

L.P. GAS

CF353C-R
CF503C-R

CF354C-R
CF504C-R

[:l-@
CF653C-R

CF654C-R

,,,o""_]_

Mr. Contractor,

we only sell parts through

our wholesalers, but the prices listed are for
I
?'our comenience.
For prompt parts service,
contact the wholesaler from which you
purchased yonr Cozy heater. NOTE: Parts &
schematic drawings on current models are
shown at www.cozyheaters.com.

I

REVI 04/97 I

Page20

(_(_

HOW TO PROPERLY
ORDER PARTS:
In addition to part description and part number, please give model
number, and type of gas used. This information
can be found on the rating plate that is attached to heater.
24 VOLT

MODEL NUMBER
PART DESCRIPTION
Casing Side, Right
Casing Side. Left
Center Back Assembly
Top Assembly
Upper Back Assembly
Lower Back Assembly
Bottom
Liner Assemblv
Header Assembly Complete
Heat Exchanger Assembly
Draft Diverter Assembly
Fan Shroud Assembly
Top Louver w/Insulation
Center Front Panel w Insulation
Bottom Louver Assembly w/Insulation
Upper Front Shield
Switch Box
Switch Box Cover
Lower Front Shield
Motor Mountina Bracket
Junction Box Cover
Burner
\Mve. 7200ERSO4 NATURAL GAS
Valve, 7200ERSO4 L.P. GAS
Manifold
Orifice,NATURAL
Orifice, L.P.
Fan Motor
Fan Blade
Rnbber Grommet
Limit Switch 60TI1-LIS0
Fan Switch 60T12-FI20
Speed Switch 60T13-FI60-30
Auxiliary Limit Switch 60T15-L350
Thermostat 24 Volt
Transformer
Flue Pipe Adapter
Plug Bracket
Casing Mounting Brackets
Flue Pipe Gasket
Draft Diverter Gasket
Casing Top Gasket
Element Support Gasket
Pilot.NAT. 0.140.512
Pilot, L.P.. 0.140.502
Cozy Handle
Power Cord
Snap-in Outlet
Thermostat
Wire
Thermocouple
Q309A-2135
Insulated Staples
Door Catch
Blocked Flue Switch
Blocked Flue Switch Wire
Terminal Board
Pilot Tubin_ w/Fittings
Piezo Sparker
Electrode Wire
Burner Pan Assembly
Valve Support Bracket Assembly
Pilot Mounting Bracket
Burner Mounting Plate
Lighting Instructions "CF'

SYSTEM WITH LOW-B.T.U. STANDING PILOT
NATURAL
CF353C-R
CF503C-R
L.P.
CF354C-R
CFS04C-R
REF.
PART
LIST
PART
LIST
NUMBER
NUMBER
PRICE
N_IMBER
PRICE
1
30055
$48.40
30325
$49.00
la
30060
$48.40
30330
$49.00
lb
30114
$37.10
30364
$34.20
lc
30025
$13.30
30025
$13.30
ld
30070
$22.30
30070
$22.30
le
30219
$30.60
30219
$30.60
if
30246
$9.80
30246
$9.80
2
30120
$73.30
30370
$74.00
3
31399
$38.60
31399
$38.60
4
30133
$210.60
30379
$216.10
5
30180
$31.30
30400
$42.30
6
30200
$21.60
30200
$21.60
7
30087
$17.60
30087
$17.60
8
30089
$24.90
30359
$26.70
9
30100
$31.60
30100
$31.60
10
30250
$3.50
30250
$3.50
11
30252
$7.10
30450
$7.20
12
30253
$2.80
30253
$2.80
13
30256
$5.10
30256
$5.10
14
* 30079
$2.10
*30079
$2.10
15
30033
$3.70
30033
$3.70
16
72107
$38.20
72107
$38.20
17
72090
$137.90
72090
$137.90
18
72091
$137.90
72091
$137.90
21
78006
$12.30
78006
$12.30
22
72182
$3.40
78160
$3.40
23
95271
$3.40
78163
$3.40
24
72108
$73.90
78111
$85.80
25
78101
$24.20
78101
$24.20
26
78010
$3.00
78010
$3.00
27
78065
$5.90
78065
$5.90
28
78067
$6.10
78067
$6.10
29
HA
NiA
78066
$8.90
3O
78086
$9.30
78086
$9.30
31
78355
$20.00
78355
$20.00
32
78069
$23.50
78069
$23.50
32b
40061
$2.00
40061
$2.00
32c
30047
$1.90
30047
$1.90
32d
*30260
$1.20
*30260
$1.20
33
78050
$1.20
78050
$1.20
34
78051
$1.20
78051
$1.20
34b
78049
$1.20
78049
$1.20
35
78052
$4.40
78052
$4.40
36
72020
$22.70
72020
$22.70
36
72021
$22.70
72021
$22.70
37
84003
$2.30
84003
$2.30
38
78213
$4.70
78213
$4.70
39
78058
$4.70
78058
$4.70
41
74518
$1.30
74518
$1.30
42
78095
$11.40
78095
$11.40
43
74209
$1.20
74209
$1.20
44
80005
_1 20
80005
$I 20
45
78108
$9.30
78109
$9.30
46
78230
$1.50
78230
$1.50
52
78300
$5.00
78300
$5.00
78452
$5.40
78452
$5.40
80016
$5.70
80016
$5.70
72022
$4.70
72022
$4.70
53
30286
$15.90
30286
$15.90
56
30290
$4.70
30290
$4.70
57
30299
$2.40
30299
$2.40
58
30296
$2.80
30296
$2.80
91272
_C
91272
NiC

number,

serial

CF653C-R
CF654C-R
PART
LIST
N_IMBER
PRICE
30525
$52.10
30530
$52.10
30544
$36.80
30025
$13.30
30070
$22.30
30219
$30.60
30246
$9.80
30550
$80.20
31399
$38.60
30563
$216.10
30400
$42.30
30200
$21.60
30087
$17.60
30534
$28.80
30100
$31.60
30250
$3.50
30450
$7.20
30253
$2.80
30256
$5.10
*30079
$2.10
30033
$3.70
72107
$38.20
72090
$137.90
72091
$137.90
78006
$12.30
78169
$3.40
95273
$3.40
78111
$85.80
78101
$24.20
78010
$3.00
78065
$5.90
78067
$6.10
78066
$8.90
78086
$9.30
78355
$20.00
78069
$23.50
40061
$2.00
30047
$1.90
*30260
$1.20
78050
$1.20
78051
$1.20
78049
$1.20
78052
$4.40
72020
$22.70
72021
$22.70
84003
$2.30
78213
$4.70
78058
$4.70
74518
$1.30
78095
$11.40
74209
$1.20
80005
$1 20
78109
$9.30
78230
$1.50
78300
$5.00
78452
$5.40
80016
$5.70
72022
$4.70
30286
$15.90
30290
$4.70
30299
$2.40
30296
$2.80
91272
NiC

REV. 07/99
*REQUIRES TWO.

Page 21

MARCH 2005

COUNTERFLOW

WALL

FURNACE

/ I.I.D.

PILOT

Prices and specifications subject to change
without notice. All prices are F.O.B. factory.
MODELS:
NAT.
GAS
CF357C-R

L.P.GAS
CF358C-R

CF557C-R

CF558C-R

___

I:1-@

%

@

ASSEMBLY

Ml: Contractor.
we only sell parts through our wholesalers, but
the prices listed are for your convenience.
For prompt parts
service, contact the wholesaler from which you purchased your
Cozy heater. NOTE: Parts & schematic drawings on current
models are shown at www.cozyheaters.com

Page 22

I REV. 04/97

HOW

TO

number,

PROPERLY

and type

ORDER

of gas used.

PARTS:
This

24 VOLT
MODEL

In addition

information

can

to part

be found

SYSTEM

WITH

NATURAL
L.P.
REF.
NUMBER

NUMBERS

PART DES( RIPTION
Casing Side, Right
Casing Side. Left
Center Back Assembly
Top Assembly
Upper Back Assembly
Lower Back Assembly
Bottom

description
on the rating

and part
plate

that

number,

please

is attached

give

model

CF557C-R
CF558C-R
PART
LIST
NUMBER
PRICE

30055
30060
30114
30025
30070
30219
30246

$48.40
$48.40
$37.10
$13.30
$22.30
$30.60
$9.80

30525
30530
30544
30025
30070
30219
30246

$52.10
$52.10
$36.80
$13.30
$22.30
$30.60
$9.80

2
3
4
5
6
7
8

30120
31399
30133
30180
30200
30087
30089

$73.30
$38.60
$210.60
$31.30
$21.60
$17.60
$24.90

30550
31399
30562
30400
30200
30087
30534

$80.20
$38.60
$217.20
$42.30
$21.60
$17.60
$28.80

9
10
11
12
13

30100
30250
30252
30253
30256

$31.60
$3.50
$7.10
$2.80
$5.10

30100
30250
30450
30253
30256

$31.60
$3.50
$7.20
$2.80
$5.10

Motor Mountin_ Bracket
Junction Box Cover
Burner
Valve, NATURAL - I.I.D. 7200IPER
Valve, L.P.. - I.I.D. 7200IPER
Manifold
Orifice, Natural
Orifice. L.P
Fan Motor
Fan Blade
Rubber Grommet
Limit Switch
Fan Switch 60T12-FI20

14
15
16
19
20
21
22
23
24
25
26
27
28

*30079
30033
72107
72092
72093
78006
72182
95271
72108
78101
78010
78065
78067

$2.10
$3.70
$38.20
$129.00
$129.00
$12.30
$3.40
$3.40
$73.90
$24.20
$3.00
$5.90
$6.10

*30079
30033
72107
72092
72093
78006
78161
78168
78111
78101
78010
78065
78067

$2.10
$3.70
$38.20
$129.00
$129.00
$12.30
$3.40
$3.40
$85.80
$24.20
$3.00
$5.90
$6.10

Speed Switch F160-30
Auxiliary Limit Switch 60TG15 350 Deg., Lower
Thermostat
Transformer

29
30
31
32

NiA
$9.30
$20.00
$23.50

78066
78086
78355
78069

$8.90
$9.30
$20.00
$23.50

Bottom
Ul_t_er
Switch
Switch
Lower

Louver Assembly
Front Shield
Box
Box (over
Front Shield

w/Insulation

NiA
78086
78355
78069

Flue Pipe Adapter
Plug Bracket
Casing Mounting Brackets
Flue Pipe Gasket
Draft Diverter Gasket

32b
32c
32d
33
34

40061
30047
*30260
78050
78051

$2.00
$1.90
$1.20
$1.20
$1.20

40061
30047
*30260
78050
78051

$2.00
$1.90
$1.20
$1.20
$1.20

Casing Top Gasket
Element Support Gasket
Cozv Handle
Power Cord

34b
35
37
38

78049
78052
84003
78213

$1.20
$4.40
$2.30
$4.70

78049
78052
84003
78213

$1.20
$4.40
$2.30
$4.70

Snap-in Outlet
Thermostat
Wire

39
41

78058
74518

$4.70
$1.30

78058
74518

$4.70
$1.30

I_nition Control Box. NAT.. SPT15A
Ignition Control Box. L.P., SP845
Pilot Assembly, Electronic, NAT.. 3S-24
Pilot Assembl?_ Electronic, L.P.., 3S-24
Pilot Bracket. CF-IID
Sensor, S1
Blocked Flue Switch
Blocked Flue Switch Wire
Terminal Board

45
46
47
48

78070
78088
72098
72097
30299
78073
78108
78230
78300

$104.50
$143.30
$37.30
$33.70
$2.40
$16.40
$9.30
$1.50
$5.00

78070
78088
72098
72097
30299
78073
78109
78230
78300

$104.50
$143.30
$37.30
$33.70
$2.40
$16.40
$9.30
$1.50
$5.00

78452
30286
30290
30299
30296
91261

$5.40
$15.90
$4.70
$2.40
$2.80
_C

78452
30286
30290
30299
30296
91261

$5.40
$15.90
$4.70
$2.40
$2.80
_C

Pilot Tnbing w/Fitting
Burner Pan Assembly
\Idve Support Bracket Assembly
Pilot Mountin_ Bracket
Burner Mounting Plate
Lighting Instructions "CF"

RE_ 04/97
*REQUIRES TWO.

49
50
51
52
53
56
57
58

serial

INTERMITTENT

CF357C-R
CF358C -R
PART
LIST
NUMBER
PRICE
1
la
lb
lc
ld
1e
If

Liner Assembly
Header Assembly Complete
Heat Exchanger Assembly
Draft Diverter Assembly
Fan Shroud Assembl'_"
Top Louver w/Insulation
Center Front Panel w/Insulation

number,

to heater.

Page 23

MARCH2005

VENT
ENCLOSURE

NO. 31300-A
TRIM KIT

KIT NO. 406RR-A
REAR REGISTER

NO.
16VE-A
W/

or

36VE-A

KIT NO.
407RR-A
REAR

REGISTER

RECESS

KIT NO.
306SR-A

SIDE

KIT
30SRB-A
SIDE REGISTER
W/BOOT

<.

REGISTER _
FLUSH

"_--/
Page 24

For description of above
reference
numbers,
see reverse side.

REV. 08/981

-

PARTS LIST FOR ACCESSORIES

FOR COUNTERFLOWWALL
REENO.

PART DESCRIPTION
16" Vent Enclosure

Side

16" Vent

Enclosure

Front

24" Vent Enclosure

Side

24" Vent

Front

Enclosure

36" Vent Enclosure

Side

36" Vent

Front

Enclosure

Side / Rear

1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Register

Side

Register

Large

Outer

Boot

Large

inner

Boot

Small

Outer

Boot

Small

Inner

Boot

Boot Trim
Plaster

Ground

Side Boot
Cabinet

Side Trim

Cabinet

Top Trim

Damper

Assembly

Angle

WIRING

REPLACEMENT
MODELS
Black

17-1/2"

Stripped

Black 27" Flag Terminal/Flag
Wiring

CF353C-R

Fork Term./with

17-1/2"

Fork

stripped

Black 32" Flag Terminal/Flag
Black 6" Flag Terminal/Flag
Wiring

Termial

Switch

to The

78200

to Valve

Transformer

Auxiliary
Selector

Limit

17-1/2"

Fork

CF653C-R

Term./with

stripped

Black 6" Flag Terminal/Flag

Switch

- Valve

- Fan Switch

Transformer

Auxiliary

Terminal

Selector

Limit
Switch

- Valve

to Fan Switch

REPLACEMENT WIRING - I.I.D. !INTERMITTENT
Black

17-1/2"

Black

30" Flag Terminal/Straight

Wiring

Fork

Term./with

MODELS
17-1/2"

Fork Term./with

Black

38" Flag Terminal/Straight

Black 6" Flag Terminal/Flag

Ml:

end

Terminal

Transformer
Auxiliary

CF557C-R
stripped

Terminal

Contractor,

we only

REV. 04/97

sell parts

from

which

(24V. Side) to Th

limit to ignition

Transformer
Auxiliary

Selector

through
you

$1.60
$23.50

$1.50

$1.90
$1.60
$23.50

IGNITION / COUNTERFLOW

control

(24V.)

to Thermo

limit to ignition

control

Swith - Fan Switch

Harness

contact
the wholesaler
at _v.cozyheatel_.com.

$1.90

78200
78214
78259

$1.50
$1.90
$23.50

78200
78258
78208
78257

$1.50
$2.30
$1.60
$26.90

& CF558C-R

end

Terminal

$1.50

& CF358C-R

Harness

Black

Wiring

CF357C-R
stripped

$23.50

78200
78216
78208
78252

(24 V.) to Therm
Switch

Harness

MODELS

$2.00

78250

& CF654C-R

end

Terminal

$1.50

78205

78200
78216
78208
78251

(24 V.) to Therm
Switch

Harness

Black 32" Flag Terminal/Flag

Wiring

(24 V. Side)

Limit

& CF504C-R

end

Terminal

MODELS
Black

Auxiliary

CF503C-R

Term./with

LIST PRICE
$8.20
$10.30
$12.60
$15.40
$15.20
$18.90
$18.00
$18.00
$23.40
$21.30
$9.70
$9.10
$15.80
$11.60
$9.20
$5.30
$4.60
$20.60

COUNTERFLOW

Harness
MODELS

Black

PILOT

PART NO.
31360
31355
31367
31366
31385
31380
31630
31525
31580
31560
31720
31710
31615
31595
31510
31310
31320
31675

& CF354C-R

end Transformer

Terminal

- STANDING

FURNACE

our wholesalers,

purchased your Cozy

but the prices
heater.

NOTE:

Page 25

listed

are for your

Parts

& schematic

convenience.

drawings

For prompt
on current

parts
models

service,
are shown

MARCH

2005

IMPORTANT

SAFETY

BULLETIN
SYSTEM

WHAT

the potential
YOUR

for hazard

GAS

exists.

CONTROL

FOR

YOU

Your pilot light system has been designed

DON'T

device

whose

to the appliance
have

trouble

and pilot

purpose

PILOT

light system

is to shut-off

if the pilot

lighting

light

LIGHT

has a safety

goes out.

or keeping

may mean that this safety device

is warning

repairs

with your system.

or replacement

gas service

must

If you

•
•

Inspection

be made

•

it lit, it
you that

GAS CONTROL

AND PILOT

LIGHT

EQUIPMENT
CAN

HURT

operation.

YOU.

Although

safety mechanisms

are built-in,

to help you avoid these hazards.

WHAT TO DO IF YOU SMELL GAS ...

the gas supply

the pilot

there is a problem

KNOW

is intended

SYSTEM
Your gas control

HEATING

for safe and reliable

This information

AND

ON YOUR

•

and

Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
hnmediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire
department.

by a trained

Installation and service must be performed by a qualified
installer, service agency or the gas supplier.

technician.

Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
CRITICAL
TAMPERING

IS DANGEROUS

The pilot safety system may also not work if you do
not follow the lighting instructions carefully or if you
tamper with the gas control that you use to light the
pilot. Tampering with the gas control, particularly
with tools, can damage the safety mechanism in the
control and can allow gas to leak. This can result in
a fire or explosion causing property damage, personal
injury or death.
IF YOU SMELL GAS, DON'T

•

POINTS TO REMEMBER...

Your gas has been odorized so that you call smell it.
Always smell around for gas before lighting your
appliance.
Sniff for L.R-gas at floor level. LP-gas is heavier
than air and may temporarily exist at floor level.

LIGHT IT

IF YOU CAN'T LIGHT IT,
DON'T FIGHT IT!

American Ga s
Association

•

SAFETY

gama

THIS IS NOT AN ADVERTISEMENT

•

If you smell gas, do not attempt to light the pilot. Do
not cause a spark by turning on or off electrical
switches or appliances or by using the phone. Turn
offthe gas to the appliances and call your gas supplier
from another location.

•

If your gas control has gotten wet as the result of
flooding or other wetting, it must be replaced
immediately by a trained gas service technician.
Water can lead to damage of the internal safety
mechanism in the gas control and can create a
hazardous condition.

The Louisville
the original
specified
operated,

Tin & Stove

user the accompanying

(70. warrants

product

shall request
such service directly from the installer.
If
the user is unable to locate the installer, the user should

is installed,
according
to

write directly
to the manufacturer,
and the name
alternative
service source will be supplied.

herein,
provided
said product
maintained,
serviced, and used

the instructions

and specifications

to

for the period

accompanying

the

product.
AS OUTLINED
IN O[ R INSTRUCTIONS,
ANY WARRANTY
CONSIDERATIONS
ARE
CONTINGENT

ON

INSTALLATION

BY

A

QUALIFIED
INSTALLER
(CONTRACTOR).
SELF-INSTALLATION
IS NOT RECOMMENDED
AND MAY INVALIDATE
YOUR WARRANTY.
If within

a period

of one year from the date of

of the product,
any part supplied
by the
proves to be defective due to workmanship

or material,

it will replace
subjected

accidents.
exchanger
made

such part, provided

to misuse,

alteration,

The term of the warranty
is covered in Table A below.

within

wan'anty

ten (10)

period

days after

be required

to perform

waived

shall have

any obligation

unless, when requested,
expense, the component

or

for the heat
Any claim not

the expiration

shall be deemed

The manufacturer

parts have
neglect,

of the

by the user.

ANY

or

under this warranty

the user returns, at the user's
or product claimed defective,

safety
must

registration

WARRANTY

OTHER

IS EXPRESSLY

EXPRESSLY

LIMITED

TO THE

ANY

THEREOF.
SHALL

expenses

incurred

replacement

in

the

repair,

of any product

other

removal,

or component

COMPONENT

AVAILABLE

TO

ALL

REMEDIES.

OTHER

to be defective, will be paid by the manufacturer
the user, and the manufacturer
will not be liable
any expenses incurred,
defect in the product.
Service
responsibility

by the user, in remedying

OR

THE

USER

to
for

this

is needed,

warranty
In the event

is

TO YO[.

the

LEGAL

the user of the product

SHALL

STATES

OTHER
STATE.

ABOVE

DO

WARRANTY

RIGHTS,

AND
WHICH

Product
Fired
Fired
Fired
Fired
Fired
Fired
Fired
Fired

Floor Furnace
Wall Furnace
Vented Console Heater
Direct Vent Heater
Counterflow Furnace
Counterflow Direct Vent Furnace
Mobile Home Direct Vent Furnace
Hi-Efficient Direct Vent Wall Furnace

LOUISVILLE
P.O. Box 2767

USE

GIVES
YO[
VARY,

Louisville_ Kentucky 40201-2767

OF

ALLOW
IMPLIED

THE
OR

SO THE ABOVE
MAY NOT APPLY
YO[

MAY

SPECIFIC

ALSO

FROM

Warranty Period
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years

TIN AND STOVE COMPANY

IN LIEU

ALLOW

Warranty for gas appliance heat exchangers only.

Gas
Gas
Gas
Gas
Gas
Gas
Gas
Gas

THE

OF INCIDENTAL

TABLE A

Cozy
Cozy
Cozy
Cozy
Cozy
Cozy
Cozy
Cozy

THE

LIMITATIONS

NOT

DAMAGES,
EXCL[
SIONS

RIGHTS,

ARE

DO
NOT
LONG
AN

OR LIMITATION

CONSEQUENTIAL
LIMITATIONS
OR

any

service

OF THE

WRITTEN

FROM

AND

STATES
ON HOW

SOME
EXCLUSION

THIS

under

of the installer.

under this warranty

or

claimed

D[ RATION

THE REMEDIES
SET FORTH
HEREIN
BE
THE
EXCLUSIVE
REMEDIES

WARRANTY
LASTS, SO THE
MAY NOT APLY TO YO[.

or

OR

MAN[ FACTURER
BE LIABLE
FOR ANY SPECIAL,
INDIRECT
OR CONSEQ[
ENTIAL
DAMAGES
OR
EXPENSES
ARISING
DIRECTLY
OR INDIRECTLY

covered

labor

to

IN LIEU

EXPRESS

MAN[
FACTURER'S
EXPRESS,
V_ARRANTY.
UNDER NO CIRC[ MSTANCES

SOME
LIMITATIONS

freight,

(packed

and returned

WARRANTIES,

to the manufacturer
for inspection,
to enable
the
manufacturer
to determine
if the claimed
defect is
by this wan'anty.
No charges
for

card

be completed

IMPLIED
(WHETHER
WRITTEN
OR ORAL).
ANY
IMPLIED
WARRANTY
OF MERCHANTABILITY
OR
OF FITNESS
FOR A PARTIC[
LAR PURPOSE
IS

FROM

no liability

product

the appliance)

the factor)'.
THIS
OF

installation
manufacturer
not been

The
inside

of an

HAVE

STATE

TO



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