COZY Furnace Wall Manual L0805260
User Manual: COZY COZY Furnace Wall Manual COZY Furnace Wall Owner's Manual, COZY Furnace Wall installation guides
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INSTALLATION OPERATING AND INSTRUCTIONS P/N 78111 REV. 05/03 MODEL _.4VOLT SYSTEM vVITH LOW-BTU _ILOT _.4VOLT SYSTEM _ITH INTERMITTENT IGNITION (I.I.D.) NATURAL NUMBERS GAS L.P. GAS NATURAL CF353C-R CF503C-R CF653C-R CF354C-R CF504R CF654C-R GAS L.P. GAS CF357C-R CF557C-R CF358C-R CF558C-R I fire or explosion may result causing property damage, personal injury or I WARNING: If the information in this manual is not followed exactly, a I loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. )_ Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. )_ If you cannot reach your gas supplier, call the fire department. INSTALLATION AND SERVICE BY A QUALIFIED INSTALLER, THE GAS SUPPLIER. MUST BE PERFORMED SERVICE AGENCY OR \ This appliance is equipped with a blocked flue switch designed to protect against improper venting of combustion products. THIS UNIT IS NOT TO BE INSTALLED IN MOBILE HOMES. WARNING: Operation of this furnace when not connected to a properly installed and maintained venting system can result in Carbon Monoxide (C.O.) poisoning and possible death. For your safety, this furnace and the venting system should be inspected at least annually by a qualified service person. The coating selected to provide longer life to the heat exchanger may smoke slightly upon initial firing Please )rovide adequate ventilation if this occurs. This unit is not approved for installation or explosive conditions. Such conditions in mobile homes, greenhouses, or environments involving dusK, wet, corrosive, _411 invalidate the warran D"and may create unsafe conditions. CONTENTS Contents.............................................................. 2 Introduction ................................................. 2 Specifications ............................................... 2 Safety Rules ................................................ 3 Helpful Installation hR'onnation ............................... 3 Connecting the Vent............................................. 3,4 Combustion and Ventilation Air...................................... 5 Furnace Location ................................................ 6 Rough-In Instructions ......................................... 6,7 Installation......................................................... 8 Controls............................................................. 9 Pilot Flmne Adjustment ......................................... 9 I INSTALLER COMPLETE, MUST LEAVE THESE AND RETURN Lighting & Re-Lighting Instructions .................... Operation......................................................... Terminal Block Wiring Diammn ............................. MmmalReset................................................... Maintenance Instructions .................................. WS-illgDiagrmn................................................. Side & Rear Discharge Kits ................................. Trouble Shooting Chart ..................................... Repair Parts (break down) .................................. Repair Parts List ............................................... Whrranty......................................................... INSTRUCTIONS THE WARRANTY WITH THE CONSUMER, 10,11 12 13 13 13 14,15 16,17 18,19 20-24 21-25 27 HAVE THEM CARD. I I INTRODUCTION THIS IS A GAS-FIRED, GRAVITY VENTED WALL FURNACE THAT WILL OPERATE SAFELY AND PROVIDE AN EFFICIENT SOURCE OF HEAT WHEN INSTALLED, OPERATED AND MAINTAINED AS RECOMMENDED IN THESE INSTALLATION AND OPERATING INSTRUCTIONS. READ THESE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING, SERVICING, OR USING THE APPLIANCE. IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS CONSULT LOCAL AUTHORITIES, OTHER QUALIFIED INSTALLERS, SERVICE AGENCIES, THE GAS SUPPLIER, OR THE MANUFACTURER. COUNTERFLOW WALL FURNACE SPECIFICATIONS Your counterflow wall furnace is packed in a single carton that also includes thermostat, thermostat wire, and insulated staples. The thermostat, wire, and staples are packed in the burner compartment and are accessible by removing the burner access door. While the burner access door is open, check the rating plate to verify that the model number is correct and that the wall furnace is equipped t\_r the type gas you intend to use. Model Type Number Control Type Gas BTUAtR. Innut Vent Size (OvaB Gas Inlet Finished Dimensions MODELS WITH LOW-BTU CF353C CF354C CF503C CF504C CF653C CF654C 24Volt 24Volt 24Volt 24Volt 24Volt 24M)lt Nat. L.R Nat. L.R Nat. L.R 35,000 35,000 50,000 50,000 65,000 65,000 MODELS CF357C CF358C CF557C CF558C 24Vott 24Volt 24Volt 24Volt Nat. L.R Nat. L.R 35,000 35,000 55,000 55,000 4" 4" 4" 4" 4" 4" ½" ½" ½" ½" ½" ½" ½" ½" ½" ½" 14-5/16"Wx10¼"Dx78-5/8"H 14-5/16"Wx10¼"Dx78-5/8"H 14-5/16"Wx10¼"Dx81-5/16"H 14-5/16"Wx10¼"Dx81-5/16"H 14-5/16"Wx10¼"Dx87-5/16"H 14-5/16"Wx10¼"Dx87-5/16"H CFM 1 1 2 2 2 2 1.95 1.95 2.25 2.25 2.25 2.25 320 320 440 440 440 440 95 Lbs. 95 Lbs. 104Lbs. 104Lbs. 107Lbs. 1071bs. 320 320 440 440 95 Lbs. 95Lbs. 107Lbs. 107Lbs. IGNITION 14-5/16"Wx10¼"Dx78-5/8"H 14-5/16"Wx10¼"Dx78-5/8"H 14-5/16"Wx10¼"Dx87-5/16"H 14-5/16"Wx10¼"Dx87-5/16"H Page 2 Amos Approx. Shipping Weight STANDING PILOT WITH INTERMITTENT 4" 4" 4" 4" Blower Speed 1 1 2 2 2.2 2.25 2.5 2.55 SAFETY RULES hnproper installation, adjustment, alteration, service or maintenance can cause property damage, bodily injury or death. If you do not understand these instructions or your local codes, call local authorities, a qualified installer, selMce agency, gas supplier, or the manufacturer. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Do not install this fan type wall furnace in a recreational vehicle trailer or mobile home. Do not operate this fan type wall furnace unless it is connected to a properly installed and maintained vent system. Do not exhaust flue gases into the room, watt or attic space for any reason. Locate the thermostat in a room or space that cannot be separated by a door or other means from the room or space in which the front outlet grill is installed. Adequate air for combustion and venting must be provided. If rising water may enter the wall furnace, turn offthe gas immediately and disconnect the electric service. Do not use the wall furnace if any part has been under water, hmnediately call a qualified service technician to inspect the walt furnace and to replace any part of the control system or any gas control which has been under water. Have your fan type wall furnace and vent system inspected at least annually by a qualified service agency. Before cleaning or servicing the wall furnace, turn offthe gas and allow it to cool. This will prevent burns. Due to high temperamres_ the furnace should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of hi2h surface temperatures and should stay away to avoid bums or clothing imfition. Youn2 children should be carefully supelMsed when they are in the same room as the furnace. Clothina or other flammable material should not be placed on or near the furnace. Any safety screen guard or gill removed for servicin_ must be replaced prior to operating the furnace. Locate the blocked flue switch and the auxiliary limit switch and push in the reset button. This will reset the switch in case it accidentally opened during shipping. READ CAREFULLY BEFORE INSTALLING UNIT These installation instructions are a general guide, and do not supersede applicable local codes and ordinances. Belbre planning or making the installation, be sure it complies with all phases of the local heating code. Or, in the absence oflocat codes, the latest edition of the National Fuel Gas Code, ANSI.Z223.1. In Canada, see latest edition of CAN1-B 149. The appliance, when installed must be electrically grounded in accordance with local codes or, in the absence of local codes, the latest edition of the National Electrical Code, ANSI/NFPA No. 70. In Canada, see latest edition of CSA C22.1. The ANSI standards are available from the American Gas Association, 1515 Wilson Blvd., Arlington, Virginia 22209. The NFPA standards are available from the National Fire Protection Association, Batterymarch Park, Quincy, MA. 02269. standards are available from International Approval Services, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3. Canadian VENTING This appliance must be properly connected to a venting system. Consult local ordinances governing venting. Install only UL listed type BW 4" oval gas vent. When the vent enters the attic, a listed type B-1 round flue pipe may be used. See Figure 1, Page 4. Vent pipe must connect to the wall furnace or header plate with a "B" vent base plate and terminate with a cap at a point at least 12 it. above the bottom of the wall furnace and two feet above any obstacle within a 10 lbot radius and at least 3 foot above the roof. Provisions must be made lbr adequate combustion and ventilation air. This appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance. All type "B" vents shall extend in a generally vertical direction with oft;ets not exceeding 45 degrees, except that a vent system having not more than one 60 degree offset may be allowed. Any angle greater than 45 degrees from the vertical is considered horizontal. The total horizontal mn of a vent plus the horizontal vent connector shall be not greater than 75 percent of the vertical height of the vent. Any oft;ets used should be as far above the drafthood as possible to allow a venting action to begin belbre any restriction is encountered. Page 3 VENTING- CONTINUED More Height above any roof surface within 10' than 10' horizontally _,,__ t 2 Min. '1 : 3' Min. I Chimney-- I % FIGURE A This appliance is equipped with a blocked flue switch. 3' WARNING: do so could personal Do not bypass expose injury the the blocked consumer or possible flue switch. to property Listed Top Collar 2' Min. To damage, death. Oval to round This switch, when activated, will interrupt the electrical circuit between the transforlner and the gas valve causing the main burner flame to extin_ish. The main burner will not re-light until the blocked flue switch has been manually reset. To reset the switch, after locating it between the bottom of the tan shroud and the top of the draft diverter, simply push the red button on top of the switch. If the homeowner experiences this problem, then the vent system must be checked and corrected. NOTE: An existing vent that has worked for years may not be adequate t\_r today's appliances because of higher efficiency requirements that result in lower stack temperatures. Listed "BW" Pipe t 12' Min. Ceilin_ Plate Spacer Lances Plate Walt Stud WARNING: Operation of this wall furnace when not connected to a properly installed and lnaintained venting system or tampering with the blocked flue switch can result in Carbon Monoxide (CO) poisoning and possible death. (SEE LIST OF POSSIBLE CAUSES AND CORRECTIONS ON PAGE 19). FIG. 1 - VENT INSTALLATION All type "B" vents shall extend in a generally vertical direction with oft;ets not exceeding 45 degrees, except that a vent system having not more than one 60 degree oft_et may be allowed. Red /Button Red /Button Any angle greater than 45 de_ees from the vertical is considered horizontal. The totalhorizontalrun ofavent plus the horizontal vent connector shall be not greater than 75 percent of the vertical height of the vent. Blocked _Flue Switch Blocked _Flue Switch Any oft;ets used should be as tar above the drafthood as possible to allow a venting action to begin before any restriction is encountered. Draft Diverter Relief Opening "CF35" Series Counterflow Page 4 Draft Diverter Relief Opening "CF50'55 65" Series Counterflow COMBUSTION AND VENTILATION AIR When installed, this gas appliance must be provided with fiesh air for combustion, ventilation, and dilution of hot flue gases. The minimum required volume of the area where the appliance is installed should be 50 cubic feet per 1,000 btu/hr. If installed in an area of the home that is considered an unconfined space, the natural infiltration of air around windows and doors will be adequate. If the area is considered a confined space (tess than 50 cubic feet per 1,000 btu), fiesh air can be supplied by providing two permanent openings into adjoining rooms. Each opening shall have a minilnum tree area of one square inch per 1,000 btu per horn of the total input rating of all gas appliances in the confined space, but not less than 100 square inches. One of the openings shall be within 12 inches of the ceiling and one within 12 inches of the floor. See Figure A. If the home is of unusually tight construction (new and remodeled homes), free air must be supplied through opening(s) to the outdoors. This can be accomplished by providing 2 permanent openings, one commencing within 12 inches of the ceiling and one within 12 inches of the floor. These openings shall communicate directly with the outdoors, or spaces that comlnunicate freely with the outdoors, such as a ventilated attic and crawl space through galvanized or equivalent conosionresistant ducts. Exception: unobstructed stud and joist spaces are acceptable ducts provided that not more than one fire block is removed. Special provisions must be taken to insure that these stud and joist spaces cannot be blocked with insulation or other objects. Each of these openings using vertical ducts shall have a minimum free area of one square inch per 4,000 bm/hr of total input rating of all gas appliances. See Figure B and C. If horizontal ducts are used, the minimum free area shall be one square inch per 2,000 btu/hr of total input rating of all gas appliances. Fresh make-up air can also be provided through a duct to one permanent opening commencing within 12 inches of the ceiling. The lninilnum free area of this opening shall be one square inch per 3,000 bm/hr of the total input rating ofatl gas appliances but not less than the sum of the areas of all vent connectors in the space. See Figure D. When calculating the amount of fiesh air needed you must include make-up air requirements for the operation of exhaust fans, kitchen ventilation systems, clothes dryers, and fireplaces. Additional information can be f\3und in the latest edition of ANSI Z223.1 (National Fuel Gas Code). Page 5 F I G U ALL COMBUSTION AIR FROM ADJACENT INDOOR SPACES THROUGH INDOOR COMBUSTION AIR OPENINGS Listed Vent Cap R E _ pening A Opening t F I G U t i i i t t i t i t t i t it t ALL COMBUSTION AIR FROM OUTDOORS, INLET AIR FROM VENTILATED CRAWL SPACE AND OUTLET AIR TO VENTILATED ATTIC _Z UL Listed Vent Cap l_.Listed Gas Vent Ventilation Louvers (each ff'll II endofattic) I II II II 1"_ --.== R E "- Outlet Air / Inlet Air / B II _t_uvers F I G U R E for unheated crawl space ALL COMBUSTION AIR FROM OUTDOORS THROI_YGHVENTILATED ATTIC UL Listed Vent Cap UL Listed Gas Vent Ventilation Louvers (each end of attic) Outlet Air Inlet Air Duct (ends 1 ft. _01rnn] above floor) C F I G U R E D ALL COMBUSTION AIR FROM OUTDOORS THROUGH SINGLE COMBUSTION AIR OPENING UL Listed Vent Cap UL Listed Gas Vent Opening Alternate Opening Location USING ADJACENT STUD SPACE FOR ALL COMBUSTION AIR FROM OUTSIDE LOCATION AND SPECIAL The wall furnace HOLES CONNECTING TO VENTILATED ATTIC PRECAUTIONS should be located near the center of the house for best heat distribution. PLATE AIR GRILLE If the area where the appliance is to be installed contains carpeting, tile or combustible materials, other than wood flooring, the appliance shall be installed on a metal plate, wood panel or other non-combustible materials. The use of ceramic or quarry tile is acceptable and will provide a surt:ace that is easily cleaned. This material is to extend the full width and depth of the appliance. If side or rear warm air outlets are being installed, see figure 14 - lg, See page 16 and 17. FLOOR HOLES CONNECTING TO VENTILATED CRAWL SPACE BASED ON 4,000 BTU OF TOTAL INPUT RATING OF ALL GAS APPLIANCES, THE HEATER ONLY REQUIRES A MINIIVRJMFREE AREA OF: BTU 25,000 35,000 50,000 55,000 65,000 SQUARE IN. 6.25 8.75 12.50 13.75 16.25 ROUGH-IN HOLE SIZE 1" 1.5" 2" 2.5" 3" 1 I I { _ SQUARE IN. .785 1.76 3.14 4.90 7.065 I_ o r---q -4''Minimum INSTRUCTIONS In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper operation. Minimum clearance from cabinet to combustible construction: Side Wall 4" Floor 0" Ceiling 4" See Figure 2. The unit may be recessed and rest directly against side studs and the inside surface of the rear wall. _ 4" Minimum ll5VA.C. J_J_Line_ I B_WVent [[Ill Z,:4 , i Pip[P_ Header Plate (not provided) FIGURE 3 2.2 2.25 2.5 2.55 _ FIGURE 2 ELECTRICAL ROUGH-IN Rough in 115 v. wiring, terminating inside the,junction box located on top of header plate for recessed, or in a receptacle box (not provided) for flush mount. Consult local codes or ordinances. See Figure 3. MODEL NUMBER AMPS CF353C, CF354C 1.95 CF503C, CF504C 2.25 CF653C, CF654C 2.25 CF357C CF358C CF557C CF558C ' _ Page 6 Stud GAS ROUGH-IN Check local codes t\_rrequirements as to the size and type of gas line required. See Figure 5 for location of gas inlet holes in furnace cabinet. Compounds used on threaded joints of gas pipe should be resistant to the action of liquefied petroleum gases. The gas line joints must be checked t\_r leaks. This should be done with a soap solution watching for bubbles on all connections. NEVER USE AN EXPOSED FLAME TO CHECK FOR LEAKS. A manual valve equipped with a 1/8" NPT plugged tapping accessible for test gauge connection should be installed immediately upstream of the gas supply connection to the appliance. Some codes and ordinances require that the manual valve be located outside the appliance. See Figure 4. The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of V2psig. Gas Supply Lin__j FIGURE 4 The appliance must be isolated from the gas supply piping system by closing its individual manual shut offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ pig. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreigu particles may collect. FIGURE 5 Page 7 Manual j_v_ 1/8 N.P.T. cut off valve Pressure Tap INSTALLATION / WHEN RECESSED INSTALLATION (UP TO 9-1/4") STEP 1.Cut out floor plate between 2x4 studs, so heater will set flat on floor. STEP 2. Make electrical connection of 115 V wiring into junction box provided on top of header plate. STEP 3. Attach the base plate (purchased with the vent pipe) to the header plate using two No. 8 sheet-metal screws through the pre-punched holes. See Figure B. STEP 4. Square up and nail header plate in place between 2x4 studs placed on 16" centers (14-3/8" between studs). For distances froln top of header plate to floor, see Figure 6. STEP 5. Remove double ceiling plate between studs. Install one ceiling plate spacer across the cut out in ceiling plate. Install vent pipe into position, be sure to lock bottom of vent pipe into the base plate. Nail second ceiling plate spacer in place. See Figure B. STEP 6.If the vent continues through additional stories within the 2x4-stud space, then fire stop spacers must be installed at the second and subsequent ceiling levels. See Figure C. STEP 7.To place furnace into position, grasp furnace and lift so furnace flue vent and header plate vent opening engage. Plug power cord from top of heater into receptacle on bottom of the header plate, see Figure 3. Run thermostat wire through a drilled hole into an adjacent stud space. Do not route it behind the header plate. To do so may cause the thermostat wiring to chaff resulting in the appliance operating continually. Connect thermostat wire with thermostat wires extending fiom top of heater. Lift furnace upward and swing bottom into wall, see Figure 7. Secure furnace in place using 2 holes provided in bottom of casing. STEP 8. Make gas connection using connector the same size as gas connection of furnace. CHECK ALL CONNECTIONS FOR GAS LEAKS WITH LEAK DETECTOR SOLUTION. DO NOT USE OPEN FLAME. WHEN INSTALLED FLUSH TO WALL STEP 1. After locating furnace, cut 3-1/2"xl 2" rectangular hole in ceiling between ceiting joists. Make sure gasket is in position on the top of the furnace casing around the flue vent opening. Relnove vent collar from top of header plate and place over flue extension and fasten to matching holes in casing top, using screws fiom header plate. Install B vent type base plate (not supplied) to top of vent collar. Install ceiling plate spacer to back wall, centered between studs. Install B type vent to top of furnace, terminating at least 12' above the floor and at least 2' above the roof line. STEP 2.Fasten furnace to wall. To secure top of furnace to wall, loosen top screws on back casing and raise tabs up. Tighten screws. Screw through hole in top of tabs into anchors (not provided). Secme bottom using two holes providedinbottolnofcasing. (Optional) Cover exposed vent with a vent enclosure kit, Part Number 16VE-A or 36VE-A (not included). STEP 3.Make electrical connection of 115 V. wiring into receptacle box (not provided) mounted on a wall. Plug power cord from top of heater into receptacle. Connect thermostat wire with thermostat wires extending from top of heater. According to installation instructions with thermostat, do not run wires in same stud space with vent system. Thermostat should be a minimum of 4' from heater and 5' froln floor. STEP 4. Make gas connection using connector the same size as gas connection of furnace. CHECK ALL CONNECTIONS FOR GAS LEAKS WITH LEAK DETECTOR SOLUTION. DO NOT USE OPEN FLAME. STEP 5. Replace and thsten all front panels. B-W Vent Header ate i STEP 9.Replace and _hsten fiont panels to furnace. NOTE: FOR PROPER COMBUSTION, MAKE SURE UNITS ARE LEVEL FRONT TO BACK AND SIDE TO SIDE. FIGURE 6 FIGURE 7 Page 8 Installation of B&V Gas Vent %1 one-stray buildings firs flooof 1 ol %1 Ceiling plate spacexs to centel B-W Gas Vent m stud space nail _ecmely at both ends¸ -so T building_ N Installation of B-W Gas Vent Firestop spacels supplied manut'actm el of B-W Ga s _n_ fol each subsequent ceiling or floor level ofmultistory buildings¸ Plate cut of B-Yq width of sttld space away Ga _ E_nt to Srads oi2 16 inch centers Sheet metal screw base plate to header --Use maimfacmrer's method of fastening pipe to base plate¸ Header plate of vented (also acts as fires_p) wail fi_nace Nail filestop FIGURE B FIGURE Pilot Adj. Screw NATURAL Pilot Adj. Screw sect e y C CONTROLS All controls are pre-assembled at the factory. The normal mani%td pressure should be 3.5" w.c. for Natural Gas and 10" w.c. tbr L.P. Gas. The maximum inlet pressure in the gas supply pipe should never exceed 7.0" w.c. tSr Natural Gas or 14" w.c. for L.P. Gas. The minimum inlet pressure in the gas supply pipe should never be lower than 4.5" w.c. for Natural Gas or 11" w.c. tbr L.P. Gas. spacel SPECIFIC GAS ELEVATIONS Model 0 to 2,000 - 4,000 - No. 2.000' 4.000' 6.000' &000 - 8.000 - 8.000' 10.000' CF353C 34 36 37 38 CF357C 34 36 37 38 CF503C 3.4mm 31 31 32 CF557C 29 30 30 31 CF653C 26 27 28 29 ORDER KIT #49840 2287-1 HIGH ALTITUDE KIT 41 41 35 32 30 L.P. GAS ,i SPECIFIC ROBERTSHAW 7100IPER-SO4 ROBERTSHAW 7200ER-SO4 STANDING PILOT FIGURE 10-A H.D. PILOT FIGURE 10-B The appliance is orificed at the factory for elevations up to 2,000 feet. If installed above 2,000 feet, the BTU input must be reduced 4% per 1,000 feet. See the tbllowing orifice chart for the proper orifice %r a specific elevation. PILOT 0 to 2,000 - 4,000 - 6,000 - No. 2.000' 4,000' 6,000' 8,000' FLAME ' TO ___. 3/8" TO 1/2" 1/2" STANDING PILOT FIGURE 8-A ADJUSTMENT PILOT FLAME SHOULD ENVELOP 3/8 TO V_,INCH OF THE TIP OF THE GENERATOR. 8.000 10,000' CF354C 50 52 52 53 54 CF358C 50 52 52 53 54 CF504C 45 47 48 49 50 CF558C 2.15mm 45 47 48 49 CF654C 42 43 44 45 47 ORDER KIT #49840 2287-1 HIGH ALTITUDE KIT ADJUSTMENT Locate the pilot adjustment screw on the valve. The pilot flame should surround at least the top 3/8" of the powerpile (pilot generator) or flame sensor (see Figure 8). The pilot is unregulated so it will be operating at inlet line pressure (maximum 7" w.c. for Natural Gas and 11" w.c. %r Propane Gas). To decrease the pilot flame, turn the screw clockwise (approximately six full turns to bottom of pilot light channel) until you produce sufficient flame at the minimum noise level. PILOT ELEVATIONS Model Page 9 I.I.D. PILOT FIGURE 8-B CF353C, CF354C, FOR YOUR WARNING: A. g. CF503C, CF504C, CF653C, STANDING PILOT SAFETY READ BEFORE -- LIGHTING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot, which must be lighted by hand. When lighting the pilot, follow these instructions exactly. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or mm the gas control kalob. Never use tools. If the kalob will not push in or mm by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. Do not use this appliance if any part has been under water. Ilnmediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. D. LIGHTING INSTRUCTIONS STOP! Read the int\_rlnation on the safety label. Set thermostat to lowest setting. Turn off all electric power to the appliance. Remove cabinet door. Push in gas control lever slightly and slide right to i"N "OFF". MAX. (HIGH) PRE S SURE REGULATOR I ,, floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electric switch; do not use any phone in your building. Ilnmediately call yore gas supplier from a neighbor's phone. Follow the gas supplier's instructions. 1. 2. 3. 4. 5. CF654C The pilot is located on the side of the burner h Gas Control 8. NOTE: cannot moved "OFF" © Lever be to unless it is pushed in slightly. Do not force. _D STEP PRESSURE REGULATOR 6. 7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the int\_rlnation on the safety label. If you don't smell gas, go to the next step. Locate red piezo ignitor button. Locate pilot. (Follow metal pilot tube from gas control). Slide gas control lever left _ to "SET" and hold hnlnediately begin a series of pushing and releasing the red piezo ignitor button, while observing the pilot. Continue to spark until pilot is lit. Continue to hold the gas control lever to "SET" for about one (1) minute after the pilot is lit. Release the gas control lever and it will return to "PILOT". Pilot should remain lit. If pilot goes out, repeat steps 5 thru 8. • If gas control lever does not return to "PILOT" when released, STOP and immediately call your service technician or gas supplier. • If the pilot will not stay lit after several tries, slide the gas control lever to "OFF" and call your service technician or gas supplier. 9. Slide gas control lever left _ to "ON". 10. Replace cabinet. 11. Turn on all electric to the appliance. 12. Set thermostat to desired setting. TO TURN OFF GAS TO APPLIANCE 1. 2. 3. Turn thermostat to lowest setting. Turn off all electric power to the appliance if service is to be performed. Remove cabinet door. Page 10 4. Push in gas control lever slightly and slide right i'X to "OFF". Do not _\_rce. 5. Replace cabinet door. CF357C, CF358C, CF557C, CF558C - I.I.D. PILOT FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, causing property damage, personal injury or loss of life. \. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. BEFORE LIGHTING smell alt around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electric switch; do not use any phone in your building. Ilnmediately call your gas supplier flom a neighbor's phone. Follow the gas supplier's instructions. LIGHTING 1. 2. 3. 4. 5. ft. • C. Use only your hand to push in or mm the gas control kalob. Never use tools. If the kalob will not push in or mm by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a tire or explosion. D. Do not use this appliance if any part has been under water. Ilnmediatety call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. INSTRUCTIONS Wait five (5) minutes to clear out aW gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the information on the safety label. If you don't smell gas, go to the next step. Slide gas control lever left _ to "ON". MAXIMUM (HIGH) PRESSURE REGULATOR | GAS CONTROL LEVER , o. GAS CONTROL r.:.. =... ] NOTE: i I movedto Cexer (..,__. INOTE cannot LEVER _--_[-'_ _)i_ O _ Do not ibrce. *__l slightly. I STEP PRESSURE REGULATOR slightly. IN[I.._J] O Donot force. I STEP PRESSURE REGULATOR pushed in 0 be moVed*o it is "_ _ _< may result If you cannot reach your gas supplier, call the tire department. STOP! Read the int\)rlnation on the safety label. Set the thermostat to its lowest setting. Turn off all electric power to the appliance. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. Remove cabinet door. Push in gas control lever slightly and slide right to "OFF". MAXIMUM (HIGH) PRESSURE REGULATOR a fire or explosion 9. 10. 11. 12. Replace cabinet door. Turn on all electric power to the appliance. Set thermostat to desired setting. If the appliance will not operate, t\_llow the instructions "TO TURN OFF GAS TO APPLIANCE" and call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 1. 2. 3. Turn thermostat to it's lowest setting. Turn off all electric power to the appliance if service is to be performed. Remove cabinet door. 4. 5. Page 11 Push in gas control lever slightly and slide right _ "OFF". Do not force. Replace cabinet door. to PROPER BURNER FLAME OPERATION This unit uses a "step open" valve. When heat is called for the gas valve opens at a reduced manifold (outlet) pressure to insure a safe, quiet ignition. After 10 - 20 seconds the valve automatically steps up to norlnal manifold outlet pressure to provide proper BTU input for the remainder of the heat cycle. A proper flame will have a dark blue inner mantle that sits right on top of the burners with a lighter blue outer mantle rising above the burner, (See Figure 11). There may be some yellow where the pilot flame and burner flame meet. There is no primary air adjustment on the burner, and proper flame is assured since the correct manifold pressure and orificing has been done at the factory. NOTE: It is advised that the burner flames be checked at After the heat exchanger has warmed sufficiently, the tan will automatically come on to efficiently transfer the heat into the room. NOTE: All but the least twice during the heating season for any changes in burner flame characteristics. The appliance area must be kept clear and free from combustible materials, gasoline, and other flamlnable vapors and liquids. This heater comes from the factory with the proper burner orifice for elevations up to 2,000 feet. Heaters installed above 2,000 feet must be derated 4% for every 1,000 feet. For the proper orifice size find the Model Number and elevation on the orifice chart (See CONTROLS). burner orifice. 35,000 BTU unit (which is one speed) have an automatic two-speed tan. In a new installation or on fall start-up in a very cold room, some on-off cycling of the fan may occur if the heat exchanger cools too much. The burner, however, will continue to operate and the fan cycle until the thermostat is satisfied. Replace H FIGURE 11 Page 12 TERMINAL BLOCK WIRING DIAGRAM -FAN/LIMIT SWITCH (Brown) I--FAN LIMIT SWITCH (Brown) SELECTOR [-POWER / O POWER J L (Black) LIMIT dN- BOARDA l [ MOTOR (Green) 3ROE_rND(Green) ] L t-MOTOR PO FAN POWER (Black) (Green) FERMINAL (Black) ,,V[-_:A:S;(_R_:i_ 3ROUND (Black) _ IIqr7 II_--- LIMIT _L_ SWlTC. MOTOR.L(White) _ T/ BOARD[ (Green) MOTOR P/Ngl123 P/N91122 CF353C, CF354C, CF357C, CF358C CAUTION: IF TRANSF°RMER(Black) _ O (Blue) SELECTOR CORD-------+ll 1 _'_#lkA_ _'LII _---SWITCH (Green) FERMINAL 2_1 _,_OTOR(Red) O (_ _ FPOWERCORD(Black) 71 SWITCH Ek--i ii!: MOTOR (White) _ | IFTRANSF°R-_ER ] / CORD (Black) [ • (Green) _ I--I/ I L (Black) IL-'_TOsR(BI_Ik) _-TRANFORM R (Black) POWER CORD (White) CF503C, CF504C, CF557C, CF558C, CF653C, CF654C Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. AUXILIARY LIMIT SWITCH For your safety this furnace is equipped with a manual reset auxiliary limit switch. In case of failure by the primary limit switch, this switch will shut the valve down completely before unsafe temperatures are reached. After a cool down period, switch must be manually reset. If outages persist, call a qualified service person. MAINTENANCE . . 3. . 5. INSTRUCTIONS Installation and repair must be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from caE_eting, bedding material, etc. It is imperative that control compartments, burners, pilot burners, circulating air passageways and venting systems of the appliance be kept clean. The bearings of the motor should be oiled every six months with S.A.E. 20 oil. The appliance area must be kept clear and free of any combustible materials, gasoline and other flammable vapors and liquids. It is essential that the flow of combustion and ventilation air not be obstructed. Periodic examination of the entire ventilation is recommended on an annual basis. system as a routine part of the safety performance IMPORTANT: Keep burner and control compartment the heating season or as often as needed. NOTE: It is advised that the burner flames be checked changes in burner flame characteristics. clean. Vacuum burner compamnent at least twice during the heating at the start of season for any 115 VAC 60 HZ - Less than 12 Amps. If any of the original wire as supplied with this appliance replaced, it must be replaced with type thermoplastic 105-degree C wire or its equivalent. Page 13 check must be CF353C, CF354C THEtLMO STAT STANDING POWER PILOT CF353C, CF354C PICTORIAL SCHEMATIC +o+ CF503C, 504C, 653C, 654C POWER CF503C, CF504C cow CF653C, CF654C PICTORIAL SCHEMATIC THERMOSTAf BLACK !_ /LACK I TRANSFORMER ] BLL_ BL_CK SPILL SWITCH L SPILL 7ITCH _5 LIMIT S_TCH FAN SWITCH LIMIT SWITCH SELECTO AUXILIARY LIMIT SWITCH __ ! AUXILIAR,_ ,O AMPS 2.25 AMPS 1.95 SWITCH + -9o FAN SWITCH @ S_ ETCH - r0 SELECTO@: LIMIT SWITCH LIMIT SWITCH T_R THEP&IOSTAT TRANSFORMER THERMOSTAf CF503C, CF504C CF653C, CF654C LADDER SCHEMATIC CF354C LADDER SCHEMATIC CF353C q_@ SPILL AUXILIARY SPILL SWITCH --_Page 14 AUXILIARY LIMIT SWITCH FAN CF357C, I.I.D. CF358C CF357C, CF358C PICTORIAL SCHEmaTIC TEIEPcMOSTAT CF557C, CF558C CF357C, CF358C PICTORIAL SCHEMATIC THERMOSTAT CORD POWER J V_IITE ,., , ,T_-%II'...._j IT_ANSP°_'IER I Illl _ ..... B2 UE _. _ BLACK SWITCH SPILL _ _TCH I VtTCH 1 TH PV IGNITION MODULE MODEL NO. CF357C CF358C J IGNITION sen_ b----7---,.k-- MODULE _,_;x<_ MODELNO. CF557C CF558C AMP S 2.2 2.25 I _ P I _ cII AMPS 2.5 2.55 SELECTOR FAN SWITCH LIMIT SWITCH -_ SELECTOR _wJLI_._LIMIT SV,_TCH FAN SWITCH LIMIT _ LIMIT SWITCH GAS VALVE s..... MV TR GND IGN €..,,. {rF?_ _ SWITCH lx__ TRANSFOtLMER THERMOSTAT 2t_4 _'_ THERMOSTAT I CF358C LADDER CF357C SCHEMATIC I i _@ SPILL SWITCH AUXILIARY LIMIT SWITCH CF557C CF558C LADDER SCHEMATIC [ SPILL SWITCH AUXILIARY LIMIT fITCH IGNITION IGNITION Page 15 XA_cH FAN ROUGH-INS Install NOTE: FOR plastergrounds REAR OR SIDE DISCHARGE as shown in Figure 12 and Figure When side discharge is being used, furnace should be set exactly 4" from side wall. _ f--a Z/p 13. Plaster 1/2 ,, (;round REAR FIGURE 12 FIGURE 13 OPTIONAL ACCESSORY KITS REAR REGISTER KIT (Flush Mount) (See Figure 14) REAR 2. 3. 5. 6. 7. 9. 10. Use optional kit No. 406RR-A. Cut openings in drywall as shown in Figure 12. Position plasterground as shown in Figure 12 (Optional). Cut out and remove elnbossed section on casing rear. Remove knockout on inner liner. 2. 3. Put heater into position. Place inner boot into position, mark and cut boot flush with wall. Place damper into cutout end of inner boot, mark (4) holes liom damper onto inner boot, top and bottom, and drill (4) 1/8" hole. Place outer boot into position, mark and cut boot flush with wall. Attach inner boot to liner. Attach damper to inner boot (screws provided). Attach outer boot to casing back. Place grill in position and secure to wall. Final installation will appear as Figmre 14. 7. 8. 9. t t t KIT (Recessed) Use optional kit No. 407RR-A. Cut openings in walt as shown in Figure 13. Cut out and remove embossed section on casing rear. Remove knockout from inner liner. 1. 1. DISCHARGE 4. 5. Place inner boot from kit through opening, matching flanges of boot and knockout. Mark screw holes and remove boot. Drill holes with a 1/8" drill. Repeat steps 5 & 6 l\_r outer boot. After unit has been set in wall, shove the inner boot through the back wall and up against the liner. Secure boot with screws provided. Attach damper to inner boot with screws provided. Repeat Step 9 l\)r outer boot. Place grille in place and secure to wall. Final installation will appear as FimJre 15. 6. 10. 11. 12. t t t | (OPTIONAL KITS CONTINUED REVERSE SIDE) FIGURE 14 FIGURE 15 Page 16 OPTIONAL SIDE DISCHARGE SIDE DISCHARGE i. Use optional 3. Cut out and remove embossed area on casing Remove knockout from inner liner. kit No. 306SR-A. 4. Place 1-1/2" boot from kit through 5. flanges of boot to knockout on inner boot. Mark screw holes and remove boot. 6. Drill holes 7. Attach 8. Place grille opening, side. matching inner boot with screws with screws into casing, kit No. 30SRB-A. Cut opening in drywall 3. 5. Position plasterground as shown in Fig. 17 (optional). Cut out and remove embossed section on casing side. Remove knockout on inner liner. 6. Put heater 7. Place inner boot into position, II and in Fig. 17. into position. mark and cut boot flush with Place boot trim into position, 8. II as shown wall. Place outer boot into position, with wall. provided. II room boot through side. 0 r---n Boot) Use optional from adjacent I--tl Extension i. provided. &ill holes (With 2. 4. with a 1/8" &ill. into position, - CONTINUED ON CASING 2. attach KITS Place grille 9. 4-- I slide inner boot through and attach to inner wall from adjacent into position room and secure I I mark and cut boot flush liner. Slide and attach wall outer to casing to wall. r II I . FIGURE 16 90 Degree Outside Comer FIGURE 17 14PEK-A PLUG EXTENSION KIT INSTRUCTIONS FOR NON-RECESSED INSTALLATION ONLY [;NITS WITH TERMINAL STEP 1. Turn heater off following to cool. STEP STEP STEP 2. Turn off all electricity to heater. 3. Remove top louver assembly, fan shroud 4. Loosen two screws on romex connector. STEP 5. Remove STEP 6. Disconnect of heater. STEP 7. Insert junction operating FIGI_JRE18 MODEL NUMBER CF35 CF50 CF55 CF65 Length of bottom section (Rel' 4) plastic raceway 5-5/16 Inches 8 Inches 14 Inches 14 Inches NOTE: Above lengths terminate approxilnately 2 inches above floor. cord temlinals cord provided onto terminal 3 in "Lighting board and pull power in kit through following wiring romex diagram 8. Tighten 9. Replace junction box cover plate. 10. Replace fan blade, fan shroud and top louver STEP 11. STEP STEP 12. 13. cord out of top connector found and plug in lighting and instructions. STEP STEP plastic and allow and fan blade. STEP Snap Instructions" box cover plate. three power power Section BOARD two screws 90 Degree raceway. on romex outside Insert connector. corner power (Ref. cord assembly. 1) onto 3 ft. section and remove (Ref. blue backing 2) from adhesive strip on raceway and apply to side of heater. See Figure 18. Insert power cord into second 3 It. section of raceway (Ref. 3) and remove blue backing bottom of other section. and apply Cut 14 inch long bottom power cord, remove STEP 14. Plug power STEP lg. Light the heater Page 17 to side of heater, butting up agianst See Fig. 18. backing section to required cord into wall receptacle, following length (see chart), and apply to side of heater. lighting see Fig.18. instructions. insert See Fig. 18. TROUBLE SHOOTING CHART SYMPTOM POSSIBLE Flame i. Defective operator section 2. Burner orifice too large. too large CA[ for qualified serviceman SES CORRECTIVE of'gas valve, 3. If installed above 1. Noisy pilot. 2,000 ft. Yellow tip flame yellow tipping (some on LP in orifice (if it whistles 3. Excessive gas input. i. Clogged main burner 2. Clogged _as is permissible 3. Linted Floating Flame Gas Odor i. i. or resonates). 2. Remove valve. bun" or replace ports. opening. Blocked venting, Gas leak. 3. Drafts Delayed Ignition draft hood. 3. Check for dust or lint at air mixer i. i. or flue obstruction. around 1. Pilot flame 2. Clean appliance. 3. too small. Eliminate (meter if natural if propane 3. Check in size when main gas supply pressure for "minimum dbr "step" pressure chart 4. Supply piping Condensation of gas valve. venting, 2. Replace gas valve. i. See "Venting". Water Vapor Burner won't turn off i. or sticking 2. Excessive automatic pressure must not exceed 14" w.c. Gas Input i. valve, (The supply gas Replace supplying 2. Check gas valves. this situation heat i. Appliance undersized, i. contact gas mput. orifice for clogging. If clogged, with a smooth (Do not in any way enlarge This is especially true when enlarged. to the appliance output i. TROUBLE Burner turn on won't i. supply Combination pressure. control valve SHOOTING Gas valve not turned 2. Check sticks open. CHART on. i. supply Replace pressure combination (approx. - PILOT 70% of input). you with is undersized, above. valve. AND VALVE 1. Tuna gas valve to "on" position". 2. Check for 24 Volts to Valve. 2. No voltage to valve. 3. Defective thermostat. 3. Check 4. No 115 Volt Line Voltage. wall themmstat. 4. Jump tim switch conle to check 5. Push on red buton 5. Auxiliary limit switch open. 6. Blocked flue switch open. 7. Gas valve defective. 6. Push red button 7. Revlace Page 18 for voltage on). to close. in to close. _as valve is and compare can supply as outlined control out toothpick. or distort it). a dwelling or room or installer this inibrmation. If appliance with con'ect size unit. 2. Incorrect clean wood Have the heat loss calculated Your gas company Too much heat the utility the gas. the hole carefully Not enough sized or incorrect valve. 1. Re-check orifice. gas outlet step" pressure inlet pressure. Eliminate drafts. 2. To correct 1/2 psi or Gas input not checked. 2. (:logged i. ports). see "Operation"). inadeqnately 2. Defective I. Improper Incorrect 1. stage Check (manifold) 6. See "Venting". i. Open all manual gas pressure Page 7" w.c. for inlet pressure. 5. Defective gas or second - maxinmm Natural and 11" w.c. for propane). 2. Clean burner ports (do not enlarge near pilot. 6. Bad venting. i. Main gas ofT. to Ignite See "For Your Safety", drafts. bumers come on. 5. Drafts around appliance. Failure blockage. Check piping. 1. Check pilot orifice. Increase pilot gas flow if necessary by adjusting inlet pressure from gas 3. Low gas pressure. 4. Pilot decreases ports). flue. regulator ports clogged orifices) opening. Clean flue passageways to remove Shut off gas service immediately. source 2. Bumer (do not enlarge 2. Clean Call gas company. 2. Chinmey orifice 3. See "Flame Too Large" above. 1. Clean main burner ports. (Do not enlarge draft hood. up mixer for proper size and replace. 3. Refer to orifice chart on Page 9. 1. Reduce pilot gas with adjusting screw on combination gas control 2. Burr BURNER ACTION i. Replace complete valve. 2. Check with local gas company orifice Noisy Flame - MAIN (fan will replace TROUBLE _YMPTOM SHOOTING CHART - PILOT AND VALVE - CONTINUED ?ilot won't light, 3r stay lit 'STANDING PILOT) POSSIBLE CAUSES 1. Air in line. 2. Defective thennocouple. 3. Pilot flame too low. 4. Manual reset switch not engaged. 1. 2. 3. 4. ?ilot won't 3r stay lit 1. Sparker 2. Sparker 2.a. Pilot flame 2.b. Turn valve to "on" 'I.I.D. light, won't won't 1. Check work. light pilot. PILOT) 3. Manual THE FOLLOWING POSSIBLE CAUSES 1. Blockage in vent pipe reset switch CORRECTIVE Bleed line. Replace thermocouple. Adjust pilot flame. Push on button. ACTION wire connections. too lean. position. 2.c. Check for pilot restriction. 3. Push on button. not engaged. IS A LIST OF POSSIBLE CAUSES AND CORRECTIVE FOR BLOCKED FLUE SWITCH PROBLEMS 1. A) 1. B) 1. C) 1. D) ACTIONS CORRECTIVE ACTION Check vent pipe tbr blockage, such as bird nest, wasp nest, twigs, leaves, etc. Check inside the bottom of the vent pipe to make sure the top of the draft diverter did not rip the inner liner causing it to block part of the vent opening. Check that no insulation tiom the header plate got caught on top of the draft diverter when the heater was inserted into the wall. Check that the vent cap is properly installed, not shoved too far down on the vent pipe. 2. Burner is overfiring 2. A) Check the manifold pressure. 2. B) Check the rate, NOTE: This appliance was orificed for elevations up to 2,000 feet. When installed at higher elevations refer to orifice chart in "Controls" section of instructions f\_r proper orifice size. 3. Improper vent system. A) Vent too short 3. Correct vent system. A) The vent should terminate a lninilnum of 12 feet above the floor. See Figure 1. Also, the top of the vent must be at least 2 f\_ot above any obstacle within a 10 toot radius, including the roof. See Figure A on Page 4. B) All type "B" vents shall extend in a generally vertical direction with ofl;ets not exceeding 45 degrees, except that a vent system having not more than one 60 de_ee ofl;et may be allowed. Any angle _eater than 45 de_ees from the vertical is considered horizontal. The total horizontal run of a vent plus the horizontal vent connector shall be not greater than 75 percent of the vertical height of the vent. C) Use listed BW type vent pipe. Do not use transite or any other type of ceramic pipe for venting. Do not use single wall pipe. When venting into a masonry chimney the chimney must be properly lined and sized for this gas furnace. The use of type B or a flexible chimney liner is recommended. B) Restriction in vent system caused by ofl;ets C) Incorrect vent pipe _. Incorrect header plate location. 5. Vent pipe not down on the header plate securely 5. Loose connections on the vent safe wirin_ harness 4. Consult Figure 6 for correct header plate height. 5. You must use a base plate (obtained from the vent pipe manufacturer) on top of the header plate, or wall furnace. This wilt lock the vent pipe down and prevent the draft diverter from shoving it up. 6. Check the connections on both the switch and the gas valve. Tighten if necessary. n DO NOT BYPASS THE BLOCKED FLUE SWITCH: TO DO SO COULD EXPOSE THE CONSUMER TO PROPERTY PERSONAL INJURY OR POSSIBLE DEATH. Page 19 DAMAGE, I I COUNTERFLOW WALL FURNACE / STANDING PILOT Prices and specifications subject to change without notice. All prices are F.O.B. factory. MODELS: NAT. GAS L.P. GAS CF353C-R CF503C-R CF354C-R CF504C-R [:l-@ CF653C-R CF654C-R ,,,o""_]_ Mr. Contractor, we only sell parts through our wholesalers, but the prices listed are for I ?'our comenience. For prompt parts service, contact the wholesaler from which you purchased yonr Cozy heater. NOTE: Parts & schematic drawings on current models are shown at www.cozyheaters.com. I REVI 04/97 I Page20 (_(_ HOW TO PROPERLY ORDER PARTS: In addition to part description and part number, please give model number, and type of gas used. This information can be found on the rating plate that is attached to heater. 24 VOLT MODEL NUMBER PART DESCRIPTION Casing Side, Right Casing Side. Left Center Back Assembly Top Assembly Upper Back Assembly Lower Back Assembly Bottom Liner Assemblv Header Assembly Complete Heat Exchanger Assembly Draft Diverter Assembly Fan Shroud Assembly Top Louver w/Insulation Center Front Panel w Insulation Bottom Louver Assembly w/Insulation Upper Front Shield Switch Box Switch Box Cover Lower Front Shield Motor Mountina Bracket Junction Box Cover Burner \Mve. 7200ERSO4 NATURAL GAS Valve, 7200ERSO4 L.P. GAS Manifold Orifice,NATURAL Orifice, L.P. Fan Motor Fan Blade Rnbber Grommet Limit Switch 60TI1-LIS0 Fan Switch 60T12-FI20 Speed Switch 60T13-FI60-30 Auxiliary Limit Switch 60T15-L350 Thermostat 24 Volt Transformer Flue Pipe Adapter Plug Bracket Casing Mounting Brackets Flue Pipe Gasket Draft Diverter Gasket Casing Top Gasket Element Support Gasket Pilot.NAT. 0.140.512 Pilot, L.P.. 0.140.502 Cozy Handle Power Cord Snap-in Outlet Thermostat Wire Thermocouple Q309A-2135 Insulated Staples Door Catch Blocked Flue Switch Blocked Flue Switch Wire Terminal Board Pilot Tubin_ w/Fittings Piezo Sparker Electrode Wire Burner Pan Assembly Valve Support Bracket Assembly Pilot Mounting Bracket Burner Mounting Plate Lighting Instructions "CF' SYSTEM WITH LOW-B.T.U. STANDING PILOT NATURAL CF353C-R CF503C-R L.P. CF354C-R CFS04C-R REF. PART LIST PART LIST NUMBER NUMBER PRICE N_IMBER PRICE 1 30055 $48.40 30325 $49.00 la 30060 $48.40 30330 $49.00 lb 30114 $37.10 30364 $34.20 lc 30025 $13.30 30025 $13.30 ld 30070 $22.30 30070 $22.30 le 30219 $30.60 30219 $30.60 if 30246 $9.80 30246 $9.80 2 30120 $73.30 30370 $74.00 3 31399 $38.60 31399 $38.60 4 30133 $210.60 30379 $216.10 5 30180 $31.30 30400 $42.30 6 30200 $21.60 30200 $21.60 7 30087 $17.60 30087 $17.60 8 30089 $24.90 30359 $26.70 9 30100 $31.60 30100 $31.60 10 30250 $3.50 30250 $3.50 11 30252 $7.10 30450 $7.20 12 30253 $2.80 30253 $2.80 13 30256 $5.10 30256 $5.10 14 * 30079 $2.10 *30079 $2.10 15 30033 $3.70 30033 $3.70 16 72107 $38.20 72107 $38.20 17 72090 $137.90 72090 $137.90 18 72091 $137.90 72091 $137.90 21 78006 $12.30 78006 $12.30 22 72182 $3.40 78160 $3.40 23 95271 $3.40 78163 $3.40 24 72108 $73.90 78111 $85.80 25 78101 $24.20 78101 $24.20 26 78010 $3.00 78010 $3.00 27 78065 $5.90 78065 $5.90 28 78067 $6.10 78067 $6.10 29 HA NiA 78066 $8.90 3O 78086 $9.30 78086 $9.30 31 78355 $20.00 78355 $20.00 32 78069 $23.50 78069 $23.50 32b 40061 $2.00 40061 $2.00 32c 30047 $1.90 30047 $1.90 32d *30260 $1.20 *30260 $1.20 33 78050 $1.20 78050 $1.20 34 78051 $1.20 78051 $1.20 34b 78049 $1.20 78049 $1.20 35 78052 $4.40 78052 $4.40 36 72020 $22.70 72020 $22.70 36 72021 $22.70 72021 $22.70 37 84003 $2.30 84003 $2.30 38 78213 $4.70 78213 $4.70 39 78058 $4.70 78058 $4.70 41 74518 $1.30 74518 $1.30 42 78095 $11.40 78095 $11.40 43 74209 $1.20 74209 $1.20 44 80005 _1 20 80005 $I 20 45 78108 $9.30 78109 $9.30 46 78230 $1.50 78230 $1.50 52 78300 $5.00 78300 $5.00 78452 $5.40 78452 $5.40 80016 $5.70 80016 $5.70 72022 $4.70 72022 $4.70 53 30286 $15.90 30286 $15.90 56 30290 $4.70 30290 $4.70 57 30299 $2.40 30299 $2.40 58 30296 $2.80 30296 $2.80 91272 _C 91272 NiC number, serial CF653C-R CF654C-R PART LIST N_IMBER PRICE 30525 $52.10 30530 $52.10 30544 $36.80 30025 $13.30 30070 $22.30 30219 $30.60 30246 $9.80 30550 $80.20 31399 $38.60 30563 $216.10 30400 $42.30 30200 $21.60 30087 $17.60 30534 $28.80 30100 $31.60 30250 $3.50 30450 $7.20 30253 $2.80 30256 $5.10 *30079 $2.10 30033 $3.70 72107 $38.20 72090 $137.90 72091 $137.90 78006 $12.30 78169 $3.40 95273 $3.40 78111 $85.80 78101 $24.20 78010 $3.00 78065 $5.90 78067 $6.10 78066 $8.90 78086 $9.30 78355 $20.00 78069 $23.50 40061 $2.00 30047 $1.90 *30260 $1.20 78050 $1.20 78051 $1.20 78049 $1.20 78052 $4.40 72020 $22.70 72021 $22.70 84003 $2.30 78213 $4.70 78058 $4.70 74518 $1.30 78095 $11.40 74209 $1.20 80005 $1 20 78109 $9.30 78230 $1.50 78300 $5.00 78452 $5.40 80016 $5.70 72022 $4.70 30286 $15.90 30290 $4.70 30299 $2.40 30296 $2.80 91272 NiC REV. 07/99 *REQUIRES TWO. Page 21 MARCH 2005 COUNTERFLOW WALL FURNACE / I.I.D. PILOT Prices and specifications subject to change without notice. All prices are F.O.B. factory. MODELS: NAT. GAS CF357C-R L.P.GAS CF358C-R CF557C-R CF558C-R ___ I:1-@ % @ ASSEMBLY Ml: Contractor. we only sell parts through our wholesalers, but the prices listed are for your convenience. For prompt parts service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts & schematic drawings on current models are shown at www.cozyheaters.com Page 22 I REV. 04/97 HOW TO number, PROPERLY and type ORDER of gas used. PARTS: This 24 VOLT MODEL In addition information can to part be found SYSTEM WITH NATURAL L.P. REF. NUMBER NUMBERS PART DES( RIPTION Casing Side, Right Casing Side. Left Center Back Assembly Top Assembly Upper Back Assembly Lower Back Assembly Bottom description on the rating and part plate that number, please is attached give model CF557C-R CF558C-R PART LIST NUMBER PRICE 30055 30060 30114 30025 30070 30219 30246 $48.40 $48.40 $37.10 $13.30 $22.30 $30.60 $9.80 30525 30530 30544 30025 30070 30219 30246 $52.10 $52.10 $36.80 $13.30 $22.30 $30.60 $9.80 2 3 4 5 6 7 8 30120 31399 30133 30180 30200 30087 30089 $73.30 $38.60 $210.60 $31.30 $21.60 $17.60 $24.90 30550 31399 30562 30400 30200 30087 30534 $80.20 $38.60 $217.20 $42.30 $21.60 $17.60 $28.80 9 10 11 12 13 30100 30250 30252 30253 30256 $31.60 $3.50 $7.10 $2.80 $5.10 30100 30250 30450 30253 30256 $31.60 $3.50 $7.20 $2.80 $5.10 Motor Mountin_ Bracket Junction Box Cover Burner Valve, NATURAL - I.I.D. 7200IPER Valve, L.P.. - I.I.D. 7200IPER Manifold Orifice, Natural Orifice. L.P Fan Motor Fan Blade Rubber Grommet Limit Switch Fan Switch 60T12-FI20 14 15 16 19 20 21 22 23 24 25 26 27 28 *30079 30033 72107 72092 72093 78006 72182 95271 72108 78101 78010 78065 78067 $2.10 $3.70 $38.20 $129.00 $129.00 $12.30 $3.40 $3.40 $73.90 $24.20 $3.00 $5.90 $6.10 *30079 30033 72107 72092 72093 78006 78161 78168 78111 78101 78010 78065 78067 $2.10 $3.70 $38.20 $129.00 $129.00 $12.30 $3.40 $3.40 $85.80 $24.20 $3.00 $5.90 $6.10 Speed Switch F160-30 Auxiliary Limit Switch 60TG15 350 Deg., Lower Thermostat Transformer 29 30 31 32 NiA $9.30 $20.00 $23.50 78066 78086 78355 78069 $8.90 $9.30 $20.00 $23.50 Bottom Ul_t_er Switch Switch Lower Louver Assembly Front Shield Box Box (over Front Shield w/Insulation NiA 78086 78355 78069 Flue Pipe Adapter Plug Bracket Casing Mounting Brackets Flue Pipe Gasket Draft Diverter Gasket 32b 32c 32d 33 34 40061 30047 *30260 78050 78051 $2.00 $1.90 $1.20 $1.20 $1.20 40061 30047 *30260 78050 78051 $2.00 $1.90 $1.20 $1.20 $1.20 Casing Top Gasket Element Support Gasket Cozv Handle Power Cord 34b 35 37 38 78049 78052 84003 78213 $1.20 $4.40 $2.30 $4.70 78049 78052 84003 78213 $1.20 $4.40 $2.30 $4.70 Snap-in Outlet Thermostat Wire 39 41 78058 74518 $4.70 $1.30 78058 74518 $4.70 $1.30 I_nition Control Box. NAT.. SPT15A Ignition Control Box. L.P., SP845 Pilot Assembly, Electronic, NAT.. 3S-24 Pilot Assembl?_ Electronic, L.P.., 3S-24 Pilot Bracket. CF-IID Sensor, S1 Blocked Flue Switch Blocked Flue Switch Wire Terminal Board 45 46 47 48 78070 78088 72098 72097 30299 78073 78108 78230 78300 $104.50 $143.30 $37.30 $33.70 $2.40 $16.40 $9.30 $1.50 $5.00 78070 78088 72098 72097 30299 78073 78109 78230 78300 $104.50 $143.30 $37.30 $33.70 $2.40 $16.40 $9.30 $1.50 $5.00 78452 30286 30290 30299 30296 91261 $5.40 $15.90 $4.70 $2.40 $2.80 _C 78452 30286 30290 30299 30296 91261 $5.40 $15.90 $4.70 $2.40 $2.80 _C Pilot Tnbing w/Fitting Burner Pan Assembly \Idve Support Bracket Assembly Pilot Mountin_ Bracket Burner Mounting Plate Lighting Instructions "CF" RE_ 04/97 *REQUIRES TWO. 49 50 51 52 53 56 57 58 serial INTERMITTENT CF357C-R CF358C -R PART LIST NUMBER PRICE 1 la lb lc ld 1e If Liner Assembly Header Assembly Complete Heat Exchanger Assembly Draft Diverter Assembly Fan Shroud Assembl'_" Top Louver w/Insulation Center Front Panel w/Insulation number, to heater. Page 23 MARCH2005 VENT ENCLOSURE NO. 31300-A TRIM KIT KIT NO. 406RR-A REAR REGISTER NO. 16VE-A W/ or 36VE-A KIT NO. 407RR-A REAR REGISTER RECESS KIT NO. 306SR-A SIDE KIT 30SRB-A SIDE REGISTER W/BOOT <. REGISTER _ FLUSH "_--/ Page 24 For description of above reference numbers, see reverse side. REV. 08/981 - PARTS LIST FOR ACCESSORIES FOR COUNTERFLOWWALL REENO. PART DESCRIPTION 16" Vent Enclosure Side 16" Vent Enclosure Front 24" Vent Enclosure Side 24" Vent Front Enclosure 36" Vent Enclosure Side 36" Vent Front Enclosure Side / Rear 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Register Side Register Large Outer Boot Large inner Boot Small Outer Boot Small Inner Boot Boot Trim Plaster Ground Side Boot Cabinet Side Trim Cabinet Top Trim Damper Assembly Angle WIRING REPLACEMENT MODELS Black 17-1/2" Stripped Black 27" Flag Terminal/Flag Wiring CF353C-R Fork Term./with 17-1/2" Fork stripped Black 32" Flag Terminal/Flag Black 6" Flag Terminal/Flag Wiring Termial Switch to The 78200 to Valve Transformer Auxiliary Selector Limit 17-1/2" Fork CF653C-R Term./with stripped Black 6" Flag Terminal/Flag Switch - Valve - Fan Switch Transformer Auxiliary Terminal Selector Limit Switch - Valve to Fan Switch REPLACEMENT WIRING - I.I.D. !INTERMITTENT Black 17-1/2" Black 30" Flag Terminal/Straight Wiring Fork Term./with MODELS 17-1/2" Fork Term./with Black 38" Flag Terminal/Straight Black 6" Flag Terminal/Flag Ml: end Terminal Transformer Auxiliary CF557C-R stripped Terminal Contractor, we only REV. 04/97 sell parts from which (24V. Side) to Th limit to ignition Transformer Auxiliary Selector through you $1.60 $23.50 $1.50 $1.90 $1.60 $23.50 IGNITION / COUNTERFLOW control (24V.) to Thermo limit to ignition control Swith - Fan Switch Harness contact the wholesaler at _v.cozyheatel_.com. $1.90 78200 78214 78259 $1.50 $1.90 $23.50 78200 78258 78208 78257 $1.50 $2.30 $1.60 $26.90 & CF558C-R end Terminal $1.50 & CF358C-R Harness Black Wiring CF357C-R stripped $23.50 78200 78216 78208 78252 (24 V.) to Therm Switch Harness MODELS $2.00 78250 & CF654C-R end Terminal $1.50 78205 78200 78216 78208 78251 (24 V.) to Therm Switch Harness Black 32" Flag Terminal/Flag Wiring (24 V. Side) Limit & CF504C-R end Terminal MODELS Black Auxiliary CF503C-R Term./with LIST PRICE $8.20 $10.30 $12.60 $15.40 $15.20 $18.90 $18.00 $18.00 $23.40 $21.30 $9.70 $9.10 $15.80 $11.60 $9.20 $5.30 $4.60 $20.60 COUNTERFLOW Harness MODELS Black PILOT PART NO. 31360 31355 31367 31366 31385 31380 31630 31525 31580 31560 31720 31710 31615 31595 31510 31310 31320 31675 & CF354C-R end Transformer Terminal - STANDING FURNACE our wholesalers, purchased your Cozy but the prices heater. NOTE: Page 25 listed are for your Parts & schematic convenience. drawings For prompt on current parts models service, are shown MARCH 2005 IMPORTANT SAFETY BULLETIN SYSTEM WHAT the potential YOUR for hazard GAS exists. CONTROL FOR YOU Your pilot light system has been designed DON'T device whose to the appliance have trouble and pilot purpose PILOT light system is to shut-off if the pilot lighting light LIGHT has a safety goes out. or keeping may mean that this safety device is warning repairs with your system. or replacement gas service must If you • • Inspection be made • it lit, it you that GAS CONTROL AND PILOT LIGHT EQUIPMENT CAN HURT operation. YOU. Although safety mechanisms are built-in, to help you avoid these hazards. WHAT TO DO IF YOU SMELL GAS ... the gas supply the pilot there is a problem KNOW is intended SYSTEM Your gas control HEATING for safe and reliable This information AND ON YOUR • and Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. hnmediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department. by a trained Installation and service must be performed by a qualified installer, service agency or the gas supplier. technician. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. CRITICAL TAMPERING IS DANGEROUS The pilot safety system may also not work if you do not follow the lighting instructions carefully or if you tamper with the gas control that you use to light the pilot. Tampering with the gas control, particularly with tools, can damage the safety mechanism in the control and can allow gas to leak. This can result in a fire or explosion causing property damage, personal injury or death. IF YOU SMELL GAS, DON'T • POINTS TO REMEMBER... Your gas has been odorized so that you call smell it. Always smell around for gas before lighting your appliance. Sniff for L.R-gas at floor level. LP-gas is heavier than air and may temporarily exist at floor level. LIGHT IT IF YOU CAN'T LIGHT IT, DON'T FIGHT IT! American Ga s Association • SAFETY gama THIS IS NOT AN ADVERTISEMENT • If you smell gas, do not attempt to light the pilot. Do not cause a spark by turning on or off electrical switches or appliances or by using the phone. Turn offthe gas to the appliances and call your gas supplier from another location. • If your gas control has gotten wet as the result of flooding or other wetting, it must be replaced immediately by a trained gas service technician. Water can lead to damage of the internal safety mechanism in the gas control and can create a hazardous condition. The Louisville the original specified operated, Tin & Stove user the accompanying (70. warrants product shall request such service directly from the installer. If the user is unable to locate the installer, the user should is installed, according to write directly to the manufacturer, and the name alternative service source will be supplied. herein, provided said product maintained, serviced, and used the instructions and specifications to for the period accompanying the product. AS OUTLINED IN O[ R INSTRUCTIONS, ANY WARRANTY CONSIDERATIONS ARE CONTINGENT ON INSTALLATION BY A QUALIFIED INSTALLER (CONTRACTOR). SELF-INSTALLATION IS NOT RECOMMENDED AND MAY INVALIDATE YOUR WARRANTY. If within a period of one year from the date of of the product, any part supplied by the proves to be defective due to workmanship or material, it will replace subjected accidents. exchanger made such part, provided to misuse, alteration, The term of the warranty is covered in Table A below. within wan'anty ten (10) period days after be required to perform waived shall have any obligation unless, when requested, expense, the component or for the heat Any claim not the expiration shall be deemed The manufacturer parts have neglect, of the by the user. ANY or under this warranty the user returns, at the user's or product claimed defective, safety must registration WARRANTY OTHER IS EXPRESSLY EXPRESSLY LIMITED TO THE ANY THEREOF. SHALL expenses incurred replacement in the repair, of any product other removal, or component COMPONENT AVAILABLE TO ALL REMEDIES. OTHER to be defective, will be paid by the manufacturer the user, and the manufacturer will not be liable any expenses incurred, defect in the product. Service responsibility by the user, in remedying OR THE USER to for this is needed, warranty In the event is TO YO[. the LEGAL the user of the product SHALL STATES OTHER STATE. ABOVE DO WARRANTY RIGHTS, AND WHICH Product Fired Fired Fired Fired Fired Fired Fired Fired Floor Furnace Wall Furnace Vented Console Heater Direct Vent Heater Counterflow Furnace Counterflow Direct Vent Furnace Mobile Home Direct Vent Furnace Hi-Efficient Direct Vent Wall Furnace LOUISVILLE P.O. Box 2767 USE GIVES YO[ VARY, Louisville_ Kentucky 40201-2767 OF ALLOW IMPLIED THE OR SO THE ABOVE MAY NOT APPLY YO[ MAY SPECIFIC ALSO FROM Warranty Period 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years 10 Years TIN AND STOVE COMPANY IN LIEU ALLOW Warranty for gas appliance heat exchangers only. Gas Gas Gas Gas Gas Gas Gas Gas THE OF INCIDENTAL TABLE A Cozy Cozy Cozy Cozy Cozy Cozy Cozy Cozy THE LIMITATIONS NOT DAMAGES, EXCL[ SIONS RIGHTS, ARE DO NOT LONG AN OR LIMITATION CONSEQUENTIAL LIMITATIONS OR any service OF THE WRITTEN FROM AND STATES ON HOW SOME EXCLUSION THIS under of the installer. under this warranty or claimed D[ RATION THE REMEDIES SET FORTH HEREIN BE THE EXCLUSIVE REMEDIES WARRANTY LASTS, SO THE MAY NOT APLY TO YO[. or OR MAN[ FACTURER BE LIABLE FOR ANY SPECIAL, INDIRECT OR CONSEQ[ ENTIAL DAMAGES OR EXPENSES ARISING DIRECTLY OR INDIRECTLY covered labor to IN LIEU EXPRESS MAN[ FACTURER'S EXPRESS, V_ARRANTY. UNDER NO CIRC[ MSTANCES SOME LIMITATIONS freight, (packed and returned WARRANTIES, to the manufacturer for inspection, to enable the manufacturer to determine if the claimed defect is by this wan'anty. No charges for card be completed IMPLIED (WHETHER WRITTEN OR ORAL). ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTIC[ LAR PURPOSE IS FROM no liability product the appliance) the factor)'. THIS OF installation manufacturer not been The inside of an HAVE STATE TO
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