California Eastern Laboratories ZIC2410P0 MeshConnect Module User Manual Revised

California Eastern Laboratories MeshConnect Module Users Manual Revised

Users Manual Revised

Download: California Eastern Laboratories ZIC2410P0 MeshConnect Module User Manual Revised
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PRELIMINARY DATA SHEET
MeshConnect™ Module
ZICM2410P0
Integrated Transceiver Modules for ZigBee / IEEE 802.15.4
Evaluation Kit available: ZICM2410P0-KIT1-1
DESCRIPTION
CEL's MeshConnect™ Module Platform
CEL's MeshConnect™ modules provide a high performance
and low cost RF transceiver solution for 2.4 GHz IEEE
802.15.4 / ZigBee data links and wireless networks.
CEL's MeshConnect radio module leverages the advanced
features of CEL’s ZIC2410 transceiver platform. The ZIC2410
is a true single-chip solution, compliant with ZigBee specifications and IEEE 802.15.4, a complete wireless solution for all
ZigBee applications. The ZIC2410 consists of an RF transceiver with baseband modem, a hardwired MAC and an embedded 8051 microcontroller with internal Flash memory. The
device provides numerous general-purpose I/O pins, peripheral functions such as timers and UART and is one of the first
devices to provide an embedded Voice CODEC. This device is
also ideal for low power applications.
Unique in the market, the ZIC2410 offers extended data rates,
supporting 500 kbps and 1 Mbps modes of operation. When
combined with the voice codec the ZICM2410’s high speed
modes offers an excellent voice platform. The high level of
integration reduces component count, lowers power consumption, and reduces overall system costs.
• 96 kB FLASH Memory
• 8 kB SRAM
• 8051 compatible single-cycle
microcontroller core
• 22 GPIO Ports
• SPI (Master/Slave) + UART
• I2S/PCM Interface with two
128-byte FIFOs
• µ-law/a-law/ADPCM Voice Codec
• 4-channel 8-bit ADC
APPLICATIONS
Industrial Controls
• Food processing controls
• Traffic Management
• Sensor Networks
• Asset Management
• Barcode reader
• Patient Monitoring
• Glucose monitor
Home &
Building Automation
• Security
• HVAC control
• Lighting control
• Thermostats
FEATURES
• High RF performance
• 4 Level Power Management Scheme w/ Deep Sleep Mode (0.3µA)
- 103dB RF Link Budget
• Integrated PCB trace antenna
- RX Sensitivity: -97 dBm @1.5V
• 16 RF channels
- RF TX Power: +6dBm @1.5V
• Scalable Data Rate: 250kbps for ZigBee, 500kbps and 1Mbps
• Miniature footprint: 1” x 1.350” (25.4 mm x 34.3 mm)
• Voice Codec Support: µ-law/a-law/ADPCM
• Over 3000 feet of range
• AES 128-bit encryption
• FCC, CE and IC certifications (pending)
• ROHS compliant
ORDERING INFORMATION
Part Number
ZICM2410P0 Series
MeshConnect™ Module
Order Number
Supplying Form
ZICM2410P0-1
4 mW Output power, PCB Trace Antenna
ZICM2410P0-1C
4 mW Output power, with U.FL Connector for external antenna
ZICM2410P0-KIT1-1
Engineering Development Kit
The information in this document is subject to change without notice, please confirm data is current
Document No: 0007-00-07-00-000 (Issue B)
Date Published: May 14, 2009
Page 1
MeshConnect™ Module
MODULE BLOCK DIAGRAM
16 MHz
XTAL
PWR
Reg
Castellation Edge
Connector
ANT
MeshConnect ZIC2410
Micro
processor
32.768 kHz XTAL
Radio
MeshConnect™ Module
DEVELOPMENT KIT
CEL's MeshConnect Development Kit (ZICM2410P0-KIT1-1)
assist users in both evaluation and development. As a
stand-alone radio system, the kit allows users to place
the modules in to the target environment and evaluate
performance on-site. The MeshConnect Development Kit
also serves as an invaluable aid in application development. Through the many interface headers on the board,
the user has access to all the MeshConnect module pins
enabling easy connection to target systems for application
development. The key components of the MeshConnect
Development Kits are the CEL’s MeshConnect radio module and the interface board.
The MeshConnect module contains the CEL ZIC2410
transceiver IC, XTALs, Power Regulator and an integrated
PCB antenna and connectors for an external antenna
(optional). The interface board features a serial communication interface, a power management module, and
peripherals such as potentiometers, LEDs, and GPIO
headers. The Development Kit also contains four AA
batteries and two USB cables.
For more detail information regarding MeshConnect
Development Kit, refer to the ZICM2410P0-KIT1-1
Development Kit User Guide document. (Available at
CEL’s website http://www.cel.com)
Kit Contents:
• Evaluation Boards w/Module (3)
• Network Analyzer (1)
• USB Cables (2)
• Jumpers (10)
• AA Batteries (4)
• AC Adapter (2)
• Technical Information CD (1)
Order Number
ZICM2410P0-KIT1-1
Description
Engineering Development Kit
Page 2
MeshConnect™ Module
TABLE OF CONTENTS
Introduction and Overview
Description..............................................................................................................................................................................................
Features..................................................................................................................................................................................................
Applications............................................................................................................................................................................................
Ordering Information.............................................................................................................................................................................
Module Block Diagram...........................................................................................................................................................................
Development Kit.....................................................................................................................................................................................
System Level Function
Transceiver IC.........................................................................................................................................................................................
Modes of Operation (TX, RX, Sleep)......................................................................................................................................................
Power Amplifier.......................................................................................................................................................................................
Interface..................................................................................................................................................................................................
Software Tools........................................................................................................................................................................................
Electrical Specification
Absolute Maximum Ratings...................................................................................................................................................................
Recommended (Operating Condition)..................................................................................................................................................
DC Characteristics..................................................................................................................................................................................
RF Characteristics..................................................................................................................................................................................
Pin Signal & Interfaces
Pin Signals I/O Configuration................................................................................................................................................................
I/O Pin Assignment.................................................................................................................................................................................
Module Dimensions................................................................................................................................................................................
11
Processing
13
Agency Certifications
14
Shipment, Storage & Handling
15
References & Revision History
16
Page 3
MeshConnect™ Module
TRANSCEIVER IC
A true monolithic solution, the CEL ZIC2410 IEEE 802.15.4/ZigBee IC incorporates the RF transceiver with baseband
modem, a hardwired MAC, and an embedded 8051 microcontroller, offering an excellent low cost high performance solution
for all IEEE 802.15.4 / ZigBee applications.
PS/2
ADPCM
Voice
FIFFO
RF TX
MAC
RF RX
UART/2
MODEM
SPI
a-law
μ-law
DMA
AES
Engine
PLL
WDT
Temp.
Sensor
GPIO/24
Timer/4
PWM/2
MCU
(8051)
DATA
8KB
ROM
Quad
Key Scan
Digital
Regulator
Bat
Monitor
FLASH
96KB
RC
Oscillator
Clock
PLL
POR
3V
Ciruitry
ADC
(4CH)
Analog
Regulator
With an industry best +6 dBm output power, the ZIC2410 will support a wide a variety of applications without the need for
external amplification. Combined with a highly sensitive -97 dBm receiver the ZICM2410P0 leads the industry with 103 dB
link budget.
In addition to excellent RF performance at ZigBee (250 kbps) data rates, the ZIC2410 adds high speed modes, Turbo
(500 kbps) and Premium (1 Mbps), for networks looking for increased throughput. The device provides numerous generalpurpose I/O pins, peripheral functions such as timers and UART and is one of the first devices to provide an embedded
Voice CODEC.
CEL provides its customers with the CEL ZigBee Stack as part of the software library. Also available are the hardware &
software tools required to develop custom applications.
The combination of industry leading link budget, high speed RF, and integrate voice CODEC make the ZIC2410 a truly
distinct single chip solution.
Page 4
MeshConnect™ Module
ANTENNA
CEL's MeshConnect modules include an integrated Printed Circuit Board (PCB) trace antenna. An optional u.FL connector
can be specified, providing connection to a 50-ohm external antenna of the user’s choice. See Ordering Information on
page 1.
The PCB antenna employs an F-Antenna topology that is compact and supports an omni-directional radiation pattern.
To maximize antenna efficiency, an adequate ground plane must be provided on the host PCB. Correctly positioned, the
ground plane on the host PCB (but not directly under the F-Antenna). Correctly positioned, the ground plane on the host
PCB board under the module will contribute significantly to the antenna performance. The position of the module on the
host board and overall design of the product enclosure contribute to antenna perfor­mance. Poor design affects radiation
patterns and can result in reflection, diffraction, and/or scattering of the transmitted signal.
Here are some design guidelines to help ensure antenna performance:
• Never place the ground plane or route copper traces directly underneath the antenna portion of the module.
• Never place the antenna close to metallic objects.
• In the overall design, ensure that wiring and other components are not placed near the antenna.
• Do not place the antenna in a metallic or metalized plastic enclosure.
• Keep plastic enclosures 1cm or more from the antenna in any direction.
For optimum antenna performance, the MeshConnect modules should be mounted with the PCB trace antenna
overhanging the edge of the host board. To further improve performance, a ground plane may be placed on the host board
under the module, up to the antenna. The installation of an uninterrupted ground plane on a layer directly beneath the
module will also allow you to run traces under this layer. CEL can provide assistance with your PCB layout.
MODES OF OPERATION
There are three power down modes in the ZIC2410. Each mode can be set using the PDMODE [1:0] bits in the PDCON
register and power down modes can be started by setting the PDSTART bit to 1. Each mode has a different current
consumption and wake-up sources, please refer to the ZIC2410 datasheet for further information on the available power
down modes.. Table 8 describes the three power down modes.
Table 8 – Power Down Modes
PDMODE [1:0]
Description
Wake-Up Source
Regulator for Digital
block
Active (Normal Operation)
PM1 mode
Hardware Reset,
Sleep Timer interrupt,
External interrupt
ON
PM2 mode
Hardware Reset,
Sleep Timer interrupt,
External interrupt
OFF
(After wake-up, register
configuration is required)
PM3 mode
Hardware Reset,
External interrupt
OFF
(After wake-up, register
configuration is required)
Page 5
MeshConnect™ Module
POWER AMPLIFIER
The MeshConnect module does not incorporate an external Power Amplifier and therefore the RF output port is connected
directly (through matching components) to the RF antenna. As CEL’s ZIC2410 IEEE 802.15.4 / ZigBee transceiver already
offers the industry’s best link budget at 106 dB, even without an external PA the MeshConnect can maintain wireless
connection over long distance (3000 ft line-of-sight).
INTERFACE
The MeshConnect has all major communication interfaces routed from the ZIC2410 to the module edge connectors:
• UART1 & UART 2
• I2S
• SPI
VOICE CODEC
ZIC2410 includes three voice codec algorithms: μ-law, a-law and ADPCM.
The μ-law algorithm is a companding algorithm primarily used in the digital telecommunication systems of North America
and Japan. As with other companding algorithms, its purpose is to reduce the dynamic range of an audio signal. In the
analog domain this can increase the signal-to-noise ratio (SNR) achieved during transmission and in the digital domain, it
can reduce the quantization error (hence increasing signal to quantization noise ratio). These SNR improvements can be
traded for reduced bandwidth and equivalent SNR instead. The a-law algorithm is a standard companding algorithm used in
European digital communications systems to optimize/modify the dynamic range of an analog signal for digitizing.
The a-law algorithm provides a slightly larger dynamic range than the μ-law at the cost of worse proportional distortion for
small signals.
Adaptive DPCM (ADPCM) is a variant of DPCM (Differential (or Delta) pulse-code modulation) that varies the size of the
quantization step, to allow further reduction of the required bandwidth for a given signal-to-noise ratio. DPCM encodes the
PCM values as differences between the current and the previous value. For audio this type of encoding reduces the number of bits required per sample by about 25% compared to PCM.
SOFTWARE TOOLS
CEL offers complete SW tools for MeshConnect that customers need to create their ZigBee application.
PROFILE BUILDER
		 • Profile Builder allows for easy creation of custom ZigBee profiles for use in end-user applications.
		 • Uses the input requirements to modify a set of ‘C’ source files which include the necessary ZigBee functions.
		 • Output files will contain the ZigBee Device Object (ZDO) descriptors and the ZigBee Device Profile (ZDP) descriptors.
		 • The ZDO and ZDP define the ZigBee node and functionality.
The output files can be seamlessly integrated with the CEL ZigBee stack libraries.
Page 6
MeshConnect™ Module
SOFTWARE TOOLS (Continued)
DEVICE PROGRAMMER
• Device Programmer is used to program the application firmware to the on-chip Flash program memory of the
		 ZIC2410 device.
• Device Programmer supports:
					 • ISP Mode: Download the firmware from the host PC via serial communication through the ZIC2410’s
						 UART1 interface.
									 • The evaluation boards utilize a USB -> Serial converter
					 • OTA Mode: Download the firmware from the host PC using wireless communication (Over-The-Air)
									 • Requires two nodes, the host (connected to a PC) and the target device to be programmed
Device Programmer can read / write hardware information (i.e. IEEE Address, Channel #, etc) directly via the
aforementioned communication modes.
PROFILE SIMULATOR
• Profile Simulator is used to simulate and test a ZigBee network consisting of a coordinator, router and / or end devices.
• Profile Simulator includes:
					 • Device Manager: Setting parameters of a ZigBee node.
					 • Bind Manager: Managing “bindings” in a ZigBee network.
					 • ZStack manager: Setting parameters of a ZigBee network.
					 • ZigBee Device Wizard: Selects network configuration during ZigBee network formation.
Can be used to generate ZigBee standard primitive functions for MAC, NWK and APS layers and the ZDO and APP.
PACKET ANALYZER AND WIRELESS NETWORK ANALYZER
• Packet Analyzer monitors traffic over a wireless network channel by capturing RF packet data in real-time.
• Packet Analyzer requires the Wireless Network Analyzer to “sniff” the RF packets.
• Also includes diagnostic tools:
					 • Energy Scan: Evaluates the received signal power within the bandwidth of an IEEE 802.15.4 channel
						 yielding available channels.
					 • Active Scan: Scanning for active Coordinators and Routers broadcasting a Beacon frame.
• Packet Analyzer is capable of displaying network configuration (i.e. tree vs. star), network nodes, packet details, etc.
• Can be used in conjunction with any IEEE 802.15.4 or ZigBee network.
KEIL 8051 DEVELOPMENT TOOLS (Evaluation version provided in development kit).
• Supports all 8051 derivatives and variants.
• Easy-to-Use µVision Integrated Development Environment (IDE) supports the complete development cycle.
• Supports memory banking for CODE and variables beyond the 64 kbyte threshold.
Numerous optimization levels yield the ability to place more features into less memory providing the utmost code density.
Page 7
MeshConnect™ Module
ABSOLUTE MAXIMUM RATINGS
Description
Min
Max
Unit
Power Supply Voltage (Vcc)
-0.3
3.3
VDC
Voltage on any digital pin
-0.3
3.3
VDC
10
dBm
125
°C
260
°C
Input RF Level
Storage Temperature
-55
Reflow Soldering Temperature
Note: Exceeding the maximum ratings may cause permanent damage to the module or devices.
RECOMMENDED (OPERATING CONDITIONS)
Description
Min
Typ
Operating ambient temperature range, TA
-40
25
Operating Supply Voltage
2.1
Crystal Reference Oscillator
Max
Unit
85
°C
3.0
VDC
16
MHz
DC CHARACTERISTICS (@ 25°C, VCC = 3.0V unless otherwise noted)
Description
Min
Typ
Vcc Supply (Vcc)
2.1
RX mode Current (Vcc = 3.0V)
33
35
TX mode Current (Vcc = 3.0V)
40
44
Sleep Mode (Deep) Current
Max
Unit
3.3
VDC
38
mA
48
mA
< 1.0
µA
RF CHARACTERISTICS (@ 25°C, VCC = 3.0V unless otherwise noted)
Description
Min
Frequency Band (16 – 5MHz wide channels)
2.405
RX Sensitivity for 1% PER
TX Output Power
4.8
Typ
Max
Unit
2.480
GHz
-97
-90
dBm
6.1
6.8
dBm
Error Vector Magnitude
17
35
Adjacent Channel Rejection
+/- 5 MHz
+/- 10 MHz
47
51
Frequency Error Tolerance
Output Power Control Range
Over the Air Data Rate
Harmonics (2nd & 3rd)
dB
40
30
ppm
dB
250
kbps
-41.2
dBm/MHz
Page 8
MeshConnect™ Module
PIN SIGNALS I/O PORT CONFIGURATION
MeshConnect module has 56 edge I/O interfaces for connection to the user’s host board. The MeshConnect Module
Dimensions shows the layout of the 56 edge castellations.
MeshConnect I/O PIN ASSIGNMENTS
Pin #
Name
Type
GND4
RF GND
RF Ground
Description
GND3
RF GND
RF Ground
Mode Select, Bit #1. Active Low Internal Voltage Regulator
Enable:
0: Internal Voltage Regulator Enabled
1: Internal Voltage Regulator Disabled, Supply Analog and
Digital Supply Voltages Externally
IC Pin #
MS1
Control Input
GND0
RF GND
MS0
Control Input
NC2
N/C
No Connect
GND20
GND
Digital Ground
49
GND12
GND
Digital Ground
49
GND13
GND
Digital Ground
49
10
GND17
GND
Digital Ground
49
11
GND5
GND
Digital Ground
49
12
ACH0
Analog Input
A/D Channel #0 Input, 0 - 1.5 Volts.
13
ACH1
Analog Input
A/D Channel #1 Input, 0 - 1.5 Volts.
14
ACH2
Analog Input
A/D Channel #2 Input, 0 - 1.5 Volts.
10
15
ACH3
Analog Input
A/D Channel #3 Input, 0 - 1.5 Volts.
11
Digital Output
8051 GPIO P1.7 (Output Only)
Alternate Functions: P0AND
20
Digital I/O
8051 GPIO P1.6
Alternate Functions: N/A
21
16
17
P1_7
P1_6
14
RF Ground
Mode Select, Bit #0. This pin should be connected to Ground
externally.
13
18
P1_4
Digital I/O
8051 GPIO P1.4
Alternate Functions: QUADZB / Sleep Timer Oscillator Input
22
19
P1_3
Digital I/O
8051 GPIO P1.3
Alternate Functions: QUADZA / Sleep Timer Oscillator Output /
RTCLKOUT
23
20
GND9
GND
Digital Ground
49
21
GND8
GND
Digital Ground
49
22
GND7
GND
Digital Ground
49
8051 GPIO P1.1
Alternate Functions: TXD1
24
Power Supply Input for Internal Voltage Regulators and Digital I/
Os. VCC = 3.0 Volts
23
P1_1
Digital I/O
24
VCC_3V
Power Input
25
P1_0
Digital I/O
8051 GPIO P1.0
Alternate Functions: RXD1
26
26
P3_7
Digital I/O
8051 GPIO P3.7 (12 mA Drive)
Alternate Functions: PWM3 / CTS1 / SPICSN
27
27
P3_6
Digital I/O
8051 GPIO P3.6 (12 mA Drive)
Alternate Functions: PWM2 / RTS1 / SPICLK
28
28
P3_5
Digital I/O
8051 GPIO P3.5
Alternate Functions: T1 / CTS0 / QUADYB / SPIDO
29
29
P3_4
Digital I/O
8051 GPIO P3.4
Alternate Functions: T0 / RTS0 / QUADYA / SPIDI
30
30
GND10
GND
Digital Ground
49
Page 9
MeshConnect™ Module
MeshConnect I/O PIN ASSIGNMENTS (Continued)
Pin #
Name
Type
Description
IC Pin #
31
P3_3
Digital I/O
8051 GPIO P3.3
Alternate Functions: INT1 (Active Low)
31
32
P3_2
Digital I/O
8051 GPIO P3.2
Alternate Functions: INT0 (Active Low)
32
33
GND11
GND
Digital Ground
49
33
34
P3_1
Digital I/O
8051 GPIO P3.1
Alternate Functions: TXD0 / QUADXB
35
P3_0
Digital I/O
8051 GPIO P3.0
Alternate Functions: RXD0 / QUADXA
35
36
GND6
GND
Digital Ground
49
36
37
P0_7
Digital I/O
8051 GPIO P0.7
Alternate Functions: I2STX_MCLK
38
P0_6
Digital I/O
8051 GPIO P0.6
Alternate Functions: I2STX_BCLK
37
39
P0_5
Digital I/O
8051 GPIO P0.5
Alternate Functions: I2STX_LRCLK
38
40
P0_4
Digital I/O
8051 GPIO P0.4
Alternate Functions: I2STX_DO
39
41
P0_3
Digital I/O
8051 GPIO P0.3
Alternate Functions: I2SRX_MCLK
40
42
P0_2
Digital I/O
8051 GPIO P0.2
Alternate Functions: I2SRX_BCLK
41
43
P0_1
Digital I/O
8051 GPIO P0.1
Alternate Functions: I2SRX_LRCLK
42
44
P0_0
Digital I/O
8051 GPIO P0.0
Alternate Functions: I2SRX_DI
43
Power I/O
Digital Power Supply I/O
Input: When the Mode Select Bit #1 (MS1, Module Pin #3) is
tied high this pin functions as the 1.5 Volt power supply input for
the Digital Core.
Output: When the Mode Select Bit #1 (MS1, Module Pin #3)
is tied low this pin functions as the output of the Internal Digital
Voltage Regulator (1.5 Volts).
19
Mode Select, Bit #2. Active High In-System Programming (ISP)
Input:
0: Normal Mode
1: ISP Mode
15
Reset (Active Low)
17
Analog Power Supply I/O
Input: When the Mode Select Bit #1 (MS1, Module Pin #3) is
tied high this pin functions as the 1.5 Volt power supply input for
the Mixer, VGA and LPF.
Output: When the Mode Select Bit #1 (MS1, Module Pin #3)
is tied low this pin functions as the output of the Internal Analog
Voltage Regulator (1.5 Volts).
45
DVDD_1_5
46
ISP
Control Input
47
RESET#
Control
48
AVDD_1_5
Power I/O
49
GND14
GND
Digital Ground
49
50
GND15
GND
Digital Ground
49
51
GND16
GND
Digital Ground
49
52
GND18
GND
Digital Ground
49
53
GND19
GND
Digital Ground
49
54
NC1
N/C
No Connect
55
GND1
RF GND
RF Ground
56
GND2
RF GND
RF Ground
Page 10
MeshConnect™ Module
MODULE DIMENSIONS
MeshConnect ZICM2410P0-1C
0.111”
ZICM2410P0
0007000000001
J2
0R
C25
Pin 1
RF Shield
R1
R7
U1
C14
L2
C24
C5B
C6A C1
L6
C6B
C6
R2
ZIC2410
QN48
C9
C10
R5
C4A
C17
C2
R4
C16
R9
R6
C22
R8
L5
C11
L3
C13
L4
R11 C23
1.350”
R10
0.895”
C7B
C20
Pin 56
C21
C7
XTAL1
C15
Pin 38
Pin 19
1.000”
0.193”
0.062”
MeshConnect ZICM2410P0-1
ZICM2410P0
0007000000001
J2
0R
C25
Pin 1
RF Shield
U1
C14
L2
C6A C1
L6
C6B
C6
R2
ZIC2410
QN48
C10
R6
R9
C22
R8
C5B
C4A
C17
R5
C2
R4
1.350”
R7
C24
L5
R1
C9
R10
C11
L3
C13
L4
R11 C23
0.895”
C7B
C20
Pin 56
C21
C7
C16
XTAL1
C15
Pin 38
Pin 19
1.000”
0.193”
0.062”
For layout recommendation for optimum antenna performance, refer to Antenna section in this document.
Page 11
MeshConnect™ Module
MODULE LAND FOOTPRINT
Note: Unless otherwise specified. Dimensions are in Inches [mm].
1.100 [27.94]
1.000 [25.41]
0.050 [1.27]
COPPER KEEPOUT
0.298 [27.94]
0.050 [1.27] Pitch
0.940 [23.88]
1.055 [26.80]
56 x 0.040 [1.02]
56 x 0.100 [2.54]
0.105 [2.67]
0.990 [22.61]
Page 12
MeshConnect™ Module
PROCESSING
Recommended Reflow Profile
Parameters Values
Ramp up rate (from Tsoakmax to Tpeak)
3º/sec max
Minimum Soak Temperature
150ºC
Maximum Soak Temperature
200ºC
Soak Time
60-120 sec
TLiquidus
217ºC
Time above TL
60-150 sec
Tpeak
260 + 0ºC
Time within 5º of Tpeak
20-30 sec
Time from 25º to Tpeak
8 min max
Ramp down rate
6ºC/sec max
Achieve the brightest possible solder fillets with a good shape and low contact angle.
Pb-Free Soldering Paste
Use of “No Clean” soldering paste is strongly recommended, as it does not require cleaning after the soldering process.
Note: The quality of solder joints on the castellations (‘half vias’) where they contact the host board should meet the appropriate IPC Specification. See IPC-A-610-D "Acceptability of Electronic Assemblies, section 8.2.4 Castellated Terminations.”
Cleaning
In general, cleaning the populated modules is strongly discouraged. Residuals under the module cannot be easily removed
with any cleaning process.
•
•
•
Cleaning with water can lead to capillary effects where water is absorbed into the gap between the host board and
the module. The combination of soldering flux residuals and encapsulated water could lead to short circuits between
neighboring pads. Water could also damage any stickers or labels.
Cleaning with alcohol or a similar organic solvent will likely flood soldering flux residuals into the two housings, which
is not accessible for post-washing inspection. The solvent could also damage any stickers or labels.
Ultrasonic cleaning could damage the module permanently.
The best approach is to consider using a “no clean” soldering paste and eliminate the post-soldering cleaning step.
Optical Inspection
After soldering the Module to the host board, consider optical inspection to check the following:
• Proper alignment and centering of the module over the pads.
• Proper solder joints on all pads.
• Excessive solder or contacts to neighboring pads, or vias.
Repeating Reflow Soldering
Only a single reflow soldering process is encouraged for host boards.
Wave Soldering
If a wave soldering process is required on the host boards due to the presence of leaded components, only a single wave
soldering process is encouraged.
Page 13
MeshConnect™ Module
PROCESSING (Continued)
Hand Soldering
Hand soldering is possible. Use a soldering iron temperature setting equivalent to 350°C, follow IPC recommendations/
reference document IPC-7711.
Rework
The MeshConnect Module can be unsoldered from the host board. Use of a hot air rework tool and hot plate for pre-heating
from underneath is recommended. Avoid overheating.
Warning Never attempt a rework on the module itself, e.g. replacing individual components. Such actions will
terminate warranty coverage.
Additional Grounding
Attempts to improve module or system grounding by soldering braids, wires, or cables onto the module RF shield cover is
done at the customers own risk. The numerous ground pins at the module perimeter should be sufficient for optimum
immunity to external RF interference.
AGENCY CERTIFICATIONS
FCC Compliance Statement (Part 15.19) Section 7.15 of RSS-GEN
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
Warning (Part 15.21)
Changes or modifications not expressly approved by CEL could void the user's authority to operate the equipment.
20 cm Separation Distance
To comply with FCC/IC RF exposure limits for general population / uncontrolled exposure, the antenna(s) used for this
transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located
or operating in conjunction with any other antenna or transmitter.
OEM Responsibility to the FCC Rules and Regulations
The MeshConnect Module has been certified per FCC Part 15 rules for integration into products without further testing or
certification. To fulfill the FCC certification requirements the OEM of the MeshConnect Module must ensure that the
information provided on the MeshConnect Label is placed on the outside of the final product. The MeshConnect Module is
labeled with its own FCC ID Number. If the FCC ID is not visible when the module is installed inside another device, then
the outside of the device into which the module is installed must also display a label referring to the enclosed module. This
exterior label can use wording such as the following: “Contains Transmitter Module FCC ID: W7Z-ZIC2410P0” or “Contains
FCC ID: W7Z-ZIC2410P0”
The OEM of the MeshConnect Module must only use the approved antenna, (PCB Trace Antenna) that has been certified
with this module. The OEM of the MeshConnect Module must test their final product configuration to comply with Unintentional Radiator Limits before declaring FCC compliance per Part 15 of the FCC rules.
Page 14
MeshConnect™ Module
AGENCY CERTIFICATIONS (Continued)
IC Certification — Industry Canada Statement
The term "IC" before the certification / registration number only signifies that the Industry Canada technical specifications
were met.
Section 14 of RSS-210
The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in
excess of Health Canada limits for the general population. Consult Safety Code 6, obtainable from Health Canada's
website: http://www.hc-sc.gc.ca/ewh-semt/pubs/radiation/99ehd-dhm237/index-eng.php
CE Certification — Europe
The MeshConnect RF module has been tested and certified for use in the European Union.
OEM Responsibility to the European Union Compliance Rules
If the MeshConnect module is to be incorporated into a product, the OEM must verify compliance of the final product to the
European Harmonized EMC and Low-Voltage / Safety Standards. A Declaration of Conformity must be issued for each of
these standards and kept on file as described in Annex II of the R&TTE Directive.
The manufacturer must maintain the user's guide and adhere to the settings described in the manual for maintaining
European Union Compliance. If any of the specifications are exceeded in the final product, the OEM is required to
make a submission to the notified body for compliance testing.
OEM Labeling Requirements
The `CE' mark must be placed on the OEM product in a visible location.
The CE mark shall consist of the initials “CE” with the following form:
·
·
·
If the CE marking is reduced or enlarged, the proportions given in the above graduated
drawing must be adhered to.
The CE mark must be a minimum of 5mm in height
The CE marking must be affixed visibly, legibly, and indelibly Since the 2400 - 2483.5 MHz
band is not harmonized by a few countries throughout Europe, the Restriction sign must be
placed to the right of the `CE' marking as shown in the picture
SHIPMENT, HANDLING, AND STORAGE
Shipment
The MeshConnect Modules are delivered in trays of 28.
Handling
The MeshConnect Modules are designed and packaged to be processed in an automated assembly line.
Warning The MeshConnect Modules contain highly sensitive electronic circuitry. Handling without proper ESD
protection may destroy or damage the module permanently.
Warning According to JEDEC ISP, the MeshConnect Modules are moisture sensitive devices. Appropriate handling instructions and precautions are summarized in Section 2.1. Read carefully to prevent permanent damage due to moisture intake.
Moisture Sensitivity Level (MSL)
MSL 3, per J-STD-033
Storage
Storage/shelf life in sealed bags is 12 months at <40°C and <90% relative humidity.
Page 15
MeshConnect™ Module
REFERENCES & REVISION HISTORY
Previous Versions
Changes to Current Version
0007-00-07-00-000
(Issue A) February 05, 2009
Initial preliminary datasheet.
0007-00-07-00-000
(Issue B) May 14, 2009
Agency Certification
Page(s)
N/A
14, 15
• The information in this document is current as of May, 2009. The information is subject to change without 		
Disclaimer
notice. For actual design-in, refer to the latest publications of CEL data sheets or data books, etc., for the most
up-to-date specifications of CEL products. Not all products and/or types are available in every country. Please 		
check with an CEL sales representative for availability and additional information.
• No part of this document may be copied or reproduced in any form or by any means without the prior written 		
consent of CEL. CEL assumes no responsibility for any errors that may appear in this document.
• CEL does not assume any liability for infringement of patents, copyrights or other intellectual property rights of
third parties by or arising from the use of CEL products listed in this document or any other liability arising from the
use of such products. No license, express, implied or otherwise, is granted under any patents, copyrights or other
intellectual property rights of CEL or others.
• Descriptions of circuits, software and other related information in this document are provided for illustrative 		
purposes in semiconductor product operation and application examples. The incorporation of these circuits, 		
software and information in the design of a customer’s equipment shall be done under the full responsibility of the
customer. CEL assumes no responsibility for any losses incurred by customers or third parties arising from the use
of these circuits, software and information.
• While CEL endeavors to enhance the quality, reliability and safety of CEL products, customers agree and 		
acknowledge that the possibility of defects thereof cannot be eliminated entirely. To minimize risks of damage to
property or injury (including death) to persons arising from defects in CEL products, customers must incorporate
sufficient safety measures in their design, such as redundancy, fire-containment and anti-failure features.
Page 16

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