Ceragon Networks IP20S24 IP-20 all outdoor unit User Manual Installation and User Guide for FibeAir IP 20S
Ceragon Networks Ltd. IP-20 all outdoor unit Installation and User Guide for FibeAir IP 20S
Users Manual
Installation and User Guide FibeAir® IP-20S Part ID: BM-0280-0 | Doc ID: DOC-00038494 Rev F.10 February 2018 © Copyright 2018 by Ceragon Networks Ltd. All rights reserved. Installation and User Guide for FibeAir IP-20S Notice This document contains information that is proprietary to Ceragon Networks Ltd. No part of this publication may be reproduced, modified, or distributed without prior written authorization of Ceragon Networks Ltd. This document is provided as is, without warranty of any kind. Trademarks Ceragon Networks®, FibeAir® and CeraView® are trademarks of Ceragon Networks Ltd., registered in the United States and other countries. Ceragon® is a trademark of Ceragon Networks Ltd., registered in various countries. CeraMap™, PolyView™, EncryptAir™, ConfigAir™, CeraMon™, EtherAir™, CeraBuild™, CeraWeb™, and QuickAir™, are trademarks of Ceragon Networks Ltd. Other names mentioned in this publication are owned by their respective holders. Statement of Conditions The information contained in this document is subject to change without notice. Ceragon Networks Ltd. shall not be liable for errors contained herein or for incidental or consequential damage in connection with the furnishing, performance, or use of this document or equipment supplied with it. Open Source Statement The Product may use open source software, among them O/S software released under the GPL or GPL alike license ("Open Source License"). Inasmuch that such software is being used, it is released under the Open Source License, accordingly. The complete list of the software being used in this product including their respective license and the aforementioned public available changes is accessible at: Network element site: ftp://ne-open-source.license-system.com NMS site: ftp://nms-open-source.license-system.com/ Information to User Any changes or modifications of equipment not expressly approved by the manufacturer could void the user’s authority to operate the equipment and the warranty for such equipment. Intended Use/Limitation Fixed point-to-point radio links for private networks. Authorized to Use Only entities with individual authorization from the National Regulator to operate the mentioned radio equipment. The equipment can be used in the following EU countries: Austria (AT) - Belgium (BE) - Bulgaria (BG) - Switzerland/Liechtenstein (CH) - Cyprus (CY) - Czech Republic (CZ) - Germany (DE) – Denmark (DK) - Estonia (EE) - Finland (FI) - France (FR) -Greece (GR) - Hungary (HU) Ireland (IE) – Iceland (IS) – Italy (IT) – Lithuania (LT) - Luxembourg (LU) – Latvia (LV) - Malta (MT) Netherlands (NL) - Norway (NO) - Portugal (PT) - Romania (RO) - Sweden (SE) - Slovenia (SI) - Slovak Republic (SK) – United Kingdom (UK) – Spain (SP) – Poland (PL) Page 2 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Table of Contents 1. Before You Start........................................................................................................ 8 1.1 Important Notes........................................................................................................................... 8 1.2 1.2.1 1.2.2 1.2.3 Safety Precautions & Declared Material ...................................................................................... 9 General Equipment Precautions .................................................................................................. 9 Précautions générales relatives à l'équipement ........................................................................ 10 Allgemeine Vorsichtsmaßnahmen für die Anlage ...................................................................... 10 1.3 1.3.1 1.3.2 1.3.3 1.3.4 Pre-Installation Instructions ....................................................................................................... 10 Packing ....................................................................................................................................... 10 Transportation and Storage ....................................................................................................... 11 Unpacking .................................................................................................................................. 11 Inspection .................................................................................................................................. 11 2. Product Hardware Description ................................................................................ 12 2.1 IP-20S Hardware Overview ........................................................................................................ 12 2.1.1 IP-20S Interfaces ........................................................................................................................ 13 2.2 PoE Injector ................................................................................................................................ 14 2.2.1 PoE Injector Interfaces ............................................................................................................... 14 2.3 System Components .................................................................................................................. 15 2.4 Antenna Connection .................................................................................................................. 16 2.4.1 Antenna Specifications for 1 ft Antennas .................................................................................. 16 2.4.2 Antenna Specifications for 2 ft Antennas .................................................................................. 17 2.5 Power Specifications .................................................................................................................. 20 2.5.1 Electrical Requirements ............................................................................................................. 20 2.5.2 Important Notes! ....................................................................................................................... 20 2.6 Environmental Specifications ..................................................................................................... 20 3. Cable Installation and Grounding............................................................................. 21 3.1 Minimum and Maximum Cable Diameter ................................................................................. 21 3.2 Cable Grounding ........................................................................................................................ 21 3.2.1 Grounding Procedure ................................................................................................................. 22 3.3 Power Source ............................................................................................................................. 23 3.4 Surge Protection ........................................................................................................................ 23 3.5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 Available Cable Options ............................................................................................................. 24 Fiber Optic Cables - Single Mode ............................................................................................... 24 Fiber Optic Cables - Multi Mode ................................................................................................ 25 DC Cable and Connector ............................................................................................................ 25 Ethernet Cable and Specifications ............................................................................................. 26 Outdoor Ethernet Cable Specifications ...................................................................................... 27 Outdoor DC Cable Specifications ............................................................................................... 28 3.6 Securing the Cables .................................................................................................................... 28 3.7 Special Instructions for use of Glands ........................................................................................ 29 Page 3 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.8 Connecting an Optical Fiber Cable and SFP ............................................................................... 30 3.8.1 General Installation Procedure .................................................................................................. 35 3.9 Connecting a DC Power Cable .................................................................................................... 39 3.10 3.10.1 3.10.2 3.10.3 Connecting the Ethernet Cable .................................................................................................. 43 Preparing the Ethernet Cable and Plug-in Field ......................................................................... 43 Preparing the Ethernet Cable Already Assembled ..................................................................... 45 Connection of Ethernet Cable to IP-20S .................................................................................... 46 4. PoE Injector Installation and Connection ................................................................. 48 4.1 PoE Injector Cable Connection ................................................................................................... 48 4.2 PoE Injector Grounding .............................................................................................................. 49 4.3 PoE Injector Wall Mount Installation ......................................................................................... 49 4.4 PoE Injector Pole Mount Installation ......................................................................................... 51 4.5 PoE Injector 19” Rack Installation .............................................................................................. 52 4.6 PoE Injector ETSI Rack Installation ............................................................................................. 53 5. Generic Installation Procedures and Notes .............................................................. 55 5.1 Torque Requirements ................................................................................................................ 55 5.2 Pole Mount Installation ............................................................................................................. 55 5.2.1 IP-20S DC Pole Mount Procedure .............................................................................................. 55 6. IP-20S Detailed Configurations Description .............................................................. 57 6.1 1+0 Direct Mount Installation .................................................................................................... 57 7. Antenna Installation Instructions............................................................................. 61 7.1 Installation Instructions for 1 ft Antenna ................................................................................... 61 7.2 Antenna Assembly Procedure .................................................................................................... 63 7.3 Antenna Installation Procedure ................................................................................................. 68 7.4 Antenna Alignment Procedure .................................................................................................. 70 7.4.1 Elevation Adjustment ................................................................................................................. 70 7.4.2 Azimuth Adjustment .................................................................................................................. 70 7.5 Installation Instructions for 2 ft Antenna ................................................................................... 71 7.6 Antenna Assembly Procedure .................................................................................................... 74 7.7 Antenna Installation Procedure ................................................................................................. 81 7.8 Antenna Alignment Procedure .................................................................................................. 83 7.8.1 Elevation Adjustment ................................................................................................................. 83 7.8.2 Azimuth Adjustment .................................................................................................................. 83 Page 4 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S List of Figures Figure 1: IP-20S Rear View (Left) and Front View (Right) ....................................................... 12 Figure 2: Cable Gland Construction ........................................................................................ 12 Figure 3: IP-20S Interfaces ...................................................................................................... 13 Figure 4: PoE Injector .............................................................................................................. 14 Figure 5: PoE Injector Ports ..................................................................................................... 14 Figure 6: IP-20S........................................................................................................................ 15 Figure 7: Twist ......................................................................................................................... 15 Figure 8: PoE Injector .............................................................................................................. 15 Figure 9: Tightening the Front Portion of the Gland .............................................................. 39 Figure 10: Tightening the Rear Portion of the Gland ............................................................. 39 Figure 11: Mount IP-20S DC Pole Mount to Pole .................................................................... 56 Figure 12: Horizontal / Vertical Pole ....................................................................................... 58 Figure 13: Twist Orientation ................................................................................................... 58 Figure 14: Right Side Antenna Installation .............................................................................. 64 Figure 15: Left Side Antenna Installation ................................................................................ 64 Figure 16: Clamp orientation for pipes Ø50-66mm (32Nm) ................................................... 69 Figure 17: Clamp orientation for pipes Ø66-120mm (24Nm) ................................................. 69 Figure 18: Right Side Antenna Installation .............................................................................. 75 Figure 19: Left Side Antenna Installation ................................................................................ 75 Figure 20: Clamp orientation for pipes Ø50-66mm (32Nm) ................................................... 82 Figure 21: Clamp orientation for pipes Ø66-120mm (24Nm) ................................................. 82 Page 5 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S List of Tables Table 1: Ethernet Cable Color Code ........................................................................................ 27 Table 2: Ethernet Cable Electrical Requirements.................................................................... 27 Table 3: Ethernet Cable Mechanical/Environmental Requirements ...................................... 27 Table 4: Outdoor DC Cable Electrical Requirements............................................................... 28 Table 5: Outdoor DC Cable Mechanical/Environmental Requirements ................................. 28 Table 6: Cable Clamps ............................................................................................................. 29 Table 7: Glands Kit................................................................................................................... 29 Table 8: Gland Cap .................................................................................................................. 29 Page 6 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S About This Guide This guide describes the FibeAir IP-20S installation procedures and provides additional information concerning system parts and frequency bands. What You Should Know For the warranty to be honored, install the unit in accordance with the instructions in this manual. Target Audience This guide contains technical information about IP-20S installation, and is intended for use by qualified Ceragon technical personnel at all levels. Page 7 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 1. Before You Start 1.1 Important Notes • • • • • • • • For the warranty to be honored, install the unit in accordance with the instructions in this manual. Any changes or modifications of equipment not expressly approved by the manufacturer could void the user’s authority to operate the equipment and the warranty for such equipment. IP-20S is intended for installation in a restricted access location. IP-20S must be installed and permanently connected to protective earth by qualified service personnel in accordance with applicable national electrical codes. This device complies with FCC Rules Part 15. Operation is subject to two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference that may be received or that may cause undesired operation. This device complies with Industry Canada’s RSS-310. Operation is subject to the condition that this device must not cause harmful interference and must accept any interference, including interference that may cause undesired operation of the device. Changes or modifications to this equipment not expressly approved by the party responsible for compliance (Ceragon Networks Ltd.) could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: ◦ Reorient or relocate the receiving antenna. ◦ Increase the separation between the equipment and receiver. ◦ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. ◦ Consult the dealer or an experienced radio/TV technician for help. • Cet appareil est conforme au CNR-310 d’Industrie Canada. Son exploitation est autorisée à condition que l’appareil ne produise pas de brouillage préjudiciable et qu’il accepte tout brouillage, même celui susceptible d’en compromettre le fonctionnement Page 8 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 1.2 Safety Precautions & Declared Material 1.2.1 General Equipment Precautions To avoid malfunctioning or personnel injuries, equipment or accessories/kits/plug-in unit installation, requires qualified and trained personnel. Changes or modifications not expressly approved by Ceragon Networks could void the user's authority to operate the equipment. Where special cables, shields, adapters and grounding kits are supplied or described in this manual, these items must be used, to comply with the FCC regulations. Use of controls, adjustments, or performing procedures other than those specified herein, may result in hazardous radiation exposure. When working with an IP-20S, note the following risk of electric shock and energy hazard: Disconnecting one power supply disconnects only one power supply module. To isolate the unit completely, disconnect all power supplies. Machine noise information order - 3. GPSGV, the highest sound pressure level amounts to 70 dB (A) or less, in accordance with ISO EN 7779. Static electricity may cause body harm, as well as harm to electronic components inside the device. Anyone responsible for the installation or maintenance of the IP-20S must use an ESD Wrist Strap. ESD protection measures must be observed when touching the unit. To prevent damage, before touching components inside the device, all electrostatic must be discharged from both personnel and tools. In Norway and Sweden: Equipment connected to the protective earthing of the building installation through the mains connection or through other equipment with a connection to protective earthing – and to a cable distribution system using coaxial cable, may in some circumstances create a fire hazard. Connection to a cable distribution system has therefore to be provided through a device providing electrical isolation below a certain frequency range (galvanic isolator, see EN 60728-11). Utstyr som er koplet til beskyttelsesjord via nettplugg og/eller via annet jordtilkoplet utstyr – og er tilkoplet et kabel-TV nett, kan forårsake brannfare. For å unngå dette skal det ved tilkopling av utstyret til kabelTV nettet installeres en galvanisk isolator mellom utstyret og kabel- TV nettet. Page 9 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Utrustning som är kopplad till skyddsjord via jordat vägguttag och/eller via annan utrustning och samtidigt är kopplad till kabel-TV nät kan i vissa fall medfőra risk főr brand. Főr att undvika detta skall vid anslutning av utrustningen till kabel-TV nät galvanisk isolator finnas mellan utrustningen och kabel-TV nätet. 1.2.2 Précautions générales relatives à l'équipement L’utilisation de commandes ou de réglages ou l'exécution de procédures autres que celles spécifiées dans les présentes peut engendrer une exposition dangereuse aux rayonnements. L’usage de IP-20S s’accompagne du risque suivant d'électrocution et de danger électrique : le débranchement d'une alimentation électrique ne déconnecte qu'un module d'alimentation électrique. Pour isoler complètement l'unité, il faut débrancher toutes les alimentations électriques. Bruit de machine d’ordre - 3. GPSGV, le plus haut niveau de pression sonore s'élève à 70 dB (A) au maximum, dans le respect de la norme ISO EN 7779. 1.2.3 Allgemeine Vorsichtsmaßnahmen für die Anlage Wenn andere Steuerelemente verwendet, Einstellungen vorgenommen oder Verfahren durchgeführt werden als die hier angegebenen, kann dies gefährliche Strahlung verursachen. Beachten Sie beim Arbeiten mit IP-20S das folgende Stromschlag- und Gefahrenrisiko: Durch Abtrennen einer Stromquelle wird nur ein Stromversorgungsmodul abgetrennt. Um die Einheit vollständig zu isolieren, trennen Sie alle Stromversorgungen ab. Maschinenlärminformations-Verordnung - 3. GPSGV, der höchste Schalldruckpegel beträgt 70 dB(A) oder weniger gemäß EN ISO 7779. 1.3 Pre-Installation Instructions 1.3.1 Packing The equipment should be packed and sealed in moisture absorbing bags. Page 10 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 1.3.2 Transportation and Storage The equipment cases are prepared for shipment by air, truck, railway and sea, suitable for handling by forklift trucks and slings. The cargo must be kept dry during transportation, in accordance with ETS 300 019-1-2, Class 2.3. For seatransport, deck-side shipment is not permitted. Carrier-owned cargo containers should be used. It is recommended that the equipment be transported to the installation site in its original packing case. If intermediate storage is required, the packed equipment must be stored in a dry and cool environment, and out of direct sunlight, in accordance with ETS 300 0191-1, Class 1.2. 1.3.3 Unpacking The equipment is packed in sealed plastic bags and moisture absorbing bags are inserted. Any separate sensitive product, i.e. printed boards, are packed in antistatic handling bags. The equipment is further packed in special designed cases. Marking is done according to standard practice unless otherwise specified by customers. The following details should be marked: • Customers address • Contract No • Site name (if known) • Case No 1.3.4 Inspection Check the packing lists and ensure that correct parts numbers quantities of goods have arrived. Inspect for any damage on the cases and equipment. Report any damage or discrepancy to a Ceragon representative, by e-mail or fax. Page 11 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 2. Product Hardware Description 2.1 IP-20S Hardware Overview FibeAir IP-20S features an all-outdoor architecture consisting of a single unit directly mounted on the antenna. Figure 1: IP-20S Rear View (Left) and Front View (Right) Figure 2: Cable Gland Construction Page 12 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 2.1.1 IP-20S Interfaces Figure 3: IP-20S Interfaces • Data Port 1 for GbE traffic: ◦ Electric: 10/100/1000Base-T. Supports PoE. ◦ Optical: 1000Base-X (optional) • Data Port 2 for GbE traffic: ◦ Electric10/100/1000Base-T ◦ Optical: 1000Base-X (optional) • Data Port 3 for GbE traffic ◦ Electric: 10/100/1000Base-T ◦ Optical: 1000Base-X (optional) • • • • • Power interface (-48VDC) Management Port: 10/100Base-T 1 RF Interface – Standard interface per frequency band RSL interface: BNC connector Grounding screw Page 13 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 2.2 PoE Injector The PoE injector is an outdoor unit which can be mounted on a wall, pole, or indoor rack. Each PoE Injector kit includes the following items: • PoE injector • 2 DC power connectors Figure 4: PoE Injector Two models of the PoE Injector are available: • PoE_Inj_AO_2DC_24V_48V – Includes two DC power ports with power input ranges of ±(18-60)V each. • PoE_Inj_AO – Includes one DC power port (DC Power Port #1), with a power input range of ±(40-60)V. 2.2.1 PoE Injector Interfaces • • • • • Power-Over-Ethernet (PoE) Port GbE Data Port supporting 10/100/1000Base-T DC Power Port 1 ±(18-60)V or ±(40-60)V DC Power Port 2 ±(18-60)V (Optional) Grounding screw Figure 5: PoE Injector Ports Page 14 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 2.3 System Components The following figures show the main components used in the IP-20S installation procedures. Figure 6: IP-20S Figure 7: Twist Page 15 of 83 Ceragon Proprietary and Confidential Figure 8: PoE Injector Installation and User Guide for FibeAir IP-20S 2.4 Antenna Connection FibeAir iP-20S can be ordered with any of the following antennas: • 1 ft antennas: AN-3501-1 AN-2505-0 • 2 ft antennas: AN-3315-1 AN-2517-1 2.4.1 Antenna Specifications for 1 ft Antennas The following table lists the specifications for each available 1 ft antenna. AN-2505-0 AN-3501-1 Am-1-26-CR1 Am-1-26-CR Nominal diameter 0.3m (1ft) 0.3m (1ft) Polarization Single, Vertical or Horizontal Single, Vertical or Horizontal Radio interface Direct Mount for RFU-C type ODU Direct Mount for RFU-C type ODU Antenna color NCS S 2502 R Grey Gray (Pantone 1C) Radome color NCS S 2502 R Grey Gray (Pantone 1C) Radome type UV Stabilized PC Hard Cover Packing type Carton Carton Gross weight, kg 6.9 – 8.8 12±2 Packed dimensions, mm 395 (L) X 395 (W) X 285 (H) 500 (L) X 450 (W) X 320 (H) Packing Volume, m3 0.044 0.072 Frequency Band (GHz) 24.000 – 26.500 24.000 – 26.500 Waveguide Interface UBR220 UBR220 Gain (dBi) Low 36.9 36.4 Gain (dBi) Mid 37.0 36.8 Gain (dBi) High 36.5 37.1 3 dB BW (°) 2.3 2.4 VSWR 1.30 1.30 F/B Ratio (dB) 71 63 XPD (dB) 30 30 Antenna Marketing Model General Specifications Electrical Specifications Page 16 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S AN-2505-0 AN-3501-1 906-HAE2603 BL 10587 Wind Velocity Operational, km/h 180 200 Wind Velocity Survival Rating, km/h 250 250 Ice Load, mm 25 25 Azimuth Adjustment, Degrees ±15 ±15 Elevation Adjustment, Degrees ±15 ±15 Mounting Pipe Diameter, mm 50 to 120 51 to 114 Net weight, kg 5.2 kg 8.5±1 Feed horn, Operational Pressure, KPa 40 50 Operational Temperature, °C -45 to +55 -45 to +60 Storage Temperature, °C -55 to +85 -55 to +70 Adjustment Struts None None Fixed Support Struts None None Humidity 100% 100% Rain Intensity, mm/min 15 15 Solar Radiation, W/m2 1120 1120 Electrical Properties ETSI EN 302 217-4-2 ETSI EN 302 217-4-2 Vibration ETSI 300 019-2-4 V2.2.2 (2003-04) T4.1E. 4M5 ETSI 300 019-2-4 V2.2.2 (2003-04) T4.1E. RoHS 2002/95/EC Compliant Compliant RPE Number Mechanical Specifications 2.4.2 Antenna Specifications for 2 ft Antennas The following table lists the specifications for each available 2 ft antenna. AN-2517-0 AN-3315-1 Am-2-26-CR1 Am-2-26-CR Nominal diameter 0.6m (2ft) 0.6m (2ft) Polarization Single, Vertical or Horizontal Single, Vertical or Horizontal Radio interface Direct Mount for RFU-C type ODU Direct Mount for RFU-C type ODU Antenna color NCS S 2502 R Grey Gray (Pantone 1C) Radome color NCS S 2502 R Grey Gray (Pantone 1C) Antenna Marketing Model General Specifications Page 17 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S AN-2517-0 AN-3315-1 Radome type UV Stabilized PC Hard Cover Packing type Carton Carton Gross weight, kg 11.2 – 12.4 18±2 Packed dimensions, mm 720/480 (L) X 790 (W) X 320 (H) 750 (L) X 750 (W) X 440 (H) Packing Volume, m3 0.144 0.248 Frequency Band (GHz) 24.000 – 26.500 24.000 – 26.500 Waveguide Interface UBR220 UBR220 Gain (dBi) Low 42.0 41.1 Gain (dBi) Mid 42.4 41.5 Gain (dBi) High 42.3 41.8 3 dB BW (°) 1.4 1.4 VSWR 1.30 1.30 F/B Ratio (dB) 68 67 XPD (dB) 30 30 RPE Number 906-HAE2606 BL 10594 Wind Velocity Operational, km/h 180 200 Wind Velocity Survival Rating, km/h 250 250 Ice Load, mm 25 25 Azimuth Adjustment, Degrees ±15 ±15 Elevation Adjustment, Degrees ±15 ±15 Mounting Pipe Diameter, mm 50 to 120 51 to 114 Net weight, kg 8.2 kg 11±1 Feed horn, Operational Pressure, KPa 40 50 Operational Temperature, °C -45 to +55 -45 to +60 Storage Temperature, °C -55 to +85 -55 to +70 Adjustment Struts None None Fixed Support Struts None None Humidity 100% 100% Rain Intensity, mm/min 15 15 Solar Radiation, W/m2 1120 1120 Electrical Properties ETSI EN 302 217-4-2 ETSI EN 302 217-4-2 Electrical Specifications Mechanical Specifications Page 18 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S AN-2517-0 AN-3315-1 Vibration ETSI 300 019-2-4 V2.2.2 (2003-04) T4.1E. 4M5 ETSI 300 019-2-4 V2.2.2 (2003-04) T4.1E. RoHS 2002/95/EC Compliant Compliant Page 19 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 2.5 Power Specifications 2.5.1 Electrical Requirements • • • • 2.5.2 Important Notes! • • • • • • • 2.6 -48V DC Nominal Maximum current rating 1.5 A Maximum Cable length 300 meter Maximum cable size for PoE cable is 24 AWG, with maximum current up to 2A from the power source. The unit must only be installed by service personnel. The unit must have a permanent connection to protective grounding. Data port 2, Data port 3, the Management port, and the TNC connector do not provide protection from over-voltages on telecommunication networks for host equipment users. The RSL interface connector is intended for technician use only. Disconnect device (circuit breaker) in the building installation: Shall be readily accessible and incorporated external to the equipment. The maximum rating of the overcurrent protection shall be up to 6 Amp. Environmental Specifications Operating: ETSI EN 300 019-1-4 Class 4.1 Temperature range for continuous operating temperature with high reliability: -33°C (-27°F) to +55°C (131°F) Temperature range for exceptional temperatures; tested successfully, with limited margins: -45°C (-49°F) to +60°C (140°F) Humidity: 5%RH to 100%RH IEC529 IP66 Storage: ETSI EN 300 019-1-1 Class 1.2 Transportation: ETSI EN 300 019-1-2 Class 2.3 Page 20 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3. Cable Installation and Grounding 3.1 Minimum and Maximum Cable Diameter To fit the gland, the outer cable diameter should be between 6-10 mm. This applies to all glands on both the IP-20S unit and the PoE Injector. To fit the grounding clamp, the outer diameter of CAT5E Ethernet cables must be between 6-7.1mm. 3.2 Cable Grounding Cables must be grounded as follows: • For fiber cables (see Connecting an Optical Fiber Cable and SFP on page 30), no grounding is required. • For DC power cables (see Connecting a DC Power Cable on page 39), no grounding is required. • For Ethernet cables, the shielded Ethernet cable (SF/UTP construction) should be grounded to the antenna tower at the top (next to the IP-20 unit), the entry to the indoor cabinet, and every 50m, using the kit CAT5E_gnd_kit. Page 21 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.2.1 Grounding Procedure Required Tools • • Metric offset wrench key wrench #3 Metric wrench 10mm Procedure On the front of each IP-20S unit, loosen the nut, plain washer, and serrated washer from the GND stud, using the metric offset hexagon key and the wrench. Place the cable lug (supplied with the IP-20S grounding kit) in place on the screw. Secure the cable lug. The second side of the GND cable should be connected to the main ground bar or terminal ground bar of the site. Perform a resistance test between the 2 lugs of the GND cable. Verify that the result is 0-2 ohms. Notes: The unit’s earthing screw terminal shall be permanently connected to protective earth in a building installation in accordance with applicable national code and regulations by a service person. A 2-pole circuit breaker, a branch circuit protector, suitably certified in accordance with applicable national code and regulations, rated maximum 20A, shall be installed for full power disconnection in a building installation. Any outdoor antenna cable shield shall be permanently connected to protective earth in a building installation. Page 22 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.3 Power Source The power cable must be plugged into the unit before turning on the external power. When selecting a power source, the following must be considered: DC power can be from -40 VDC to -60 VDC. Recommended: Availability of a UPS (Uninterrupted Power Source), battery backup, and emergency power generator. The power supply must have grounding points on the AC and DC sides. Caution! The user power supply GND must be connected to the positive pole in the IP-20S power supply. Any other connection may cause damage to the system! Note! For the warranty to be honored, you must install the IP-20S in accordance with the instructions above. 3.4 Surge Protection IP-20S includes built-in surge protection for its Ethernet and power interfaces. IP20S’s surge protection implementation complies with surge immunity standard IEC 61000-4-5, level 4, provided the Ethernet cables were prepared according to the instructions in Preparing the Ethernet Cable and Plug-in Field on page 43. In areas in which severe lighting conditions are likely to occur, it is strongly recommended to add additional protection by placing lightning protectors on all electrical Ethernet cables, near the connection points with the IP-20S unit. Page 23 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.5 Available Cable Options 3.5.1 Fiber Optic Cables - Single Mode Marketing P/N Description IP-20_FO_SM_LC2LC_ARM_7m CABLE,FO,DUAL LC/LC,7M,SM,55mm OPEN END,M28 GLAND,ARMORED,OU IP-20_FO_SM_LC2LC_ARM_15m CABLE,FO,DUAL LC/LC,15M,SM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_SM_LC2LC_ARM_30m CABLE,FO,DUAL LC/LC,30M,SM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_SM_LC2LC_ARM_50m CABLE,FO,DUAL LC/LC,50M,SM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_SM_LC2LC_ARM_70m CABLE,FO,DUAL LC/LC,70M,SM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_SM_LC2LC_ARM_80m CABLE,FO,DUAL LC/LC,80M,SM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_SM_LC2LC_ARM_100m CABLE,FO,DUAL LC/LC,100M,SM,55mm OPEN END,M28 GLAND,ARMORED IP-20_FO_SM_LC2LC_ARM_150m CABLE,FO,DUAL LC/LC,150M,SM,55mm OPEN END,M28 GLAND,ARMORED Page 24 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.5.2 Fiber Optic Cables - Multi Mode Marketing P/N Description IP-20_FO_MM_LC2LC_ARM_7m CABLE,FO,DUAL LC/LC,7M,MM,55mm OPEN END,M28 GLAND,ARMORED,OU IP-20_FO_MM_LC2LC_ARM_15m CABLE,FO,DUAL LC/LC,15M,MM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_MM_LC2LC_ARM_20m CABLE,FO,DUAL LC/LC,20M,MM,55mm OPEN END,M28 GLAND,ARMORED IP-20_FO_MM_LC2LC_ARM_30m CABLE,FO,DUAL LC/LC,30M,MM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_MM_LC2LC_ARM_50m CABLE,FO,DUAL LC/LC,50M,MM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_MM_LC2LC_ARM_80m CABLE,FO,DUAL LC/LC,80M,MM,55mm OPEN END,M28 GLAND,ARMORED,O IP-20_FO_MM_LC2LC_ARM_100m CABLE,FO,DUAL LC/LC,100M,MM,55mm OPEN END,M28 GLAND,ARMORED IP-20_FO_MM_LC2LC_ARM_150m CABLE,FO,DUAL LC/LC,150M,MM,55mm OPEN END,M28 GLAND,ARMORED IP-20_FO_MM_LC2LC_ARM_200m CABLE,FO,DUAL LC/LC,200M,MM,55mm OPEN END,M28 GLAND,ARMORED 3.5.3 DC Cable and Connector Marketing P/N Description Outdoor_DC_cbl_2x18AWG_drum CABLE,305M,OUTDOOR_DC_CBL_2X18AWG_DRUM IP-20C_DC_Conn IP-20C_DC_Conn Page 25 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.5.4 Ethernet Cable and Specifications Marketing P/N Description CAT5E_SFUTP_Outdoor_50m CABLE,RJ45 TO RJ45 STR 50M,CAT-5E,ETHER,UV RES CAT5E_SFUTP_Outdoor_75m CABLE,RJ45 TO RJ45 STR 75M,CAT-5E,ETHER,UV RES CAT5E_SFUTP_Outdoor_305m_drum CABLE,MATERIAL,CAT-5E,SFUTP,4X2X24AWG,UV RESISTANCE,305M CAT5E_Arm_50m CABLE,RJ45 TO RJ45 STR,50M,CAT-5E,M28 GLAN,ARM,UV RESISTANCE CAT5E_Arm_70m CAT5E_Arm_75mCABLE,RJ45 TO RJ45 STR,70M,CAT-5E,M28 GLAN,ARM,UV RESISTANCE CAT5E_Arm_305m_drum CABLE,MATERIAL,CAT5E,FTP,4X2X24AWG,ARMORED,UV RESIST,305M This cable has the following specifications: • Suitable for: ◦ Fast Ethernet ◦ Gigabit Ethernet ◦ PoE Cable Design – The numbers in the figure below refer to the items listed beneath the figure. • • • • • [1]Conductor [2]Insulation [3]Screen: Alu/Pet foil. Alu outside [4]Tinned copper braid [5]Jacket Page 26 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Table 1: Ethernet Cable Color Code Pair Wire A Wire B WHITE-blue BLUE WHITE-orange ORANGE WHITE-green GREEN WHITE-brown BROWN 3.5.5 Outdoor Ethernet Cable Specifications Table 2: Ethernet Cable Electrical Requirements Cable type CAT-5e SFUTP, 4 pairs, according to ANSI/TIA/EIA-568-B2 Wire gage 24 AWG Stranding Solid Voltage rating 70V Shielding Braid + Foil Pinout Table 3: Ethernet Cable Mechanical/Environmental Requirements Jacket UV resistant Outer diameter 6-7.1 mm (in order to be compatible with the grounding clamp, CAT5E_gnd_kit) Operating and Storage temperature range -40°C - 85°C Flammability rating According to UL-1581 VW1, IEC 60332-1 RoHS According to Directive/2002/95/EC Page 27 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.5.6 Outdoor DC Cable Specifications Table 4: Outdoor DC Cable Electrical Requirements Cable type 2 tinned copper wires Wire gage 18 AWG (for <100m installations) 12 AWG (for >100m installations) Stranding stranded Voltage rating 600V Spark test 4KV Dielectric strength 2KV AC min Mechanical/ Environmental Requirements Jacket PVC, double, UV resistant Outer diameter 7-10 mm Operating & Storage temperature range -40°C - 85°C Flammability rating According to UL-1581 VW1, IEC 60332-1 RoHS According to Directive/2002/95/EC Table 5: Outdoor DC Cable Mechanical/Environmental Requirements 3.6 Jacket UV resistant Outer diameter 7-10 mm Operating & Storage temperature range -40°C - 85°C Flammability rating According to UL-1581 VW1, IEC 60332-1 RoHS According to Directive/2002/95/EC Securing the Cables All cables should be secured at every meter on-site using either a T-Rups kit, P/N Outdoor Ties (SI-0027-0) or cable clamps. When using the T-Rups kit, take special care to apply the proper amount of force in order to avoid damage to the cable. This is especially important for optical (SFP) cables. The following cable clamps are available: Page 28 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Table 6: Cable Clamps Part Number Marketing Model Item Description SI-1229-0 Fiber_clamp_2cbl_4.0-7.0mm DUAL FEADER CLAMP FOR 4.0-7.0mm CABLE 2 WAY. SI-1230-0 Fiber_clamp_4cbl_4.0-7.0mm DUAL FEADER CLAMP FOR 4.0-7.0mm CABLE 4 WAY. SI-1231-0 Fiber_clamp_6cbl_4.0-7.0mm DUAL FEADER CLAMP FOR 4.0-7.0mm CABLE 6 WAY. 3.7 Special Instructions for use of Glands Note: Each IP-20S unit is supplied with two glands. If additional glands are required, they must be ordered separately, in kits of five glands each. Table 7: Glands Kit Marketing Model Marketing Description IP-20_Glands_kit IP-20_Glands_x5_kit In addition, gland caps can be ordered to protect the cable and connector from damage when elevating the cable and gland to the radio unit. See Step 5 in Section 3.8.1, General Installation Procedure. Gland caps are ordered separately, in kits of 10 caps each. Table 8: Gland Cap Marketing Model Marketing Description Cable_Prot_10Caps_kit Cable protective caps kit 10 pcs, IP-20C/S/E Page 29 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S In order to remove the plastic plugs for the unit, you can use the flange of supplied glands to disconnect them. See below pictures 3.8 Connecting an Optical Fiber Cable and SFP To connect an optical fiber cable and the SFP transceiver: Use a pre-assembled cable. Page 30 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Split the connector into two separate LC connectors (one for each fiber). Remove the gland cap and rubber from the gland body. Slide the gland cap into the cable. Slide the rubber into the cable. Page 31 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Insert the wires with the connectors one by one into the cable gland. Secure the cable to the lip of the gland using a tie wrap. Important Note: If you are raising the cable to a radio unit on a tower, this step is crucial to prevent the cable from slipping from the gland, which could damage the connector. Page 32 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Connect the fibers to the SFP transceiver. Listen for the “click” to ensure that it is fully inserted. Remove the tie wrap securing the cable to the gland. Note: A new tie wrap must be used to secure the cable to the gland at the end of the procedure, as described in Step 13. 10 Connect the connector into the IP-20S LC connector. 11 Tighten the gland to the radio unit until there is full contact between the gland and the radio unit. Page 33 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 12 Tighten the gland cap. Important Note! Before tightening the gland, make sure the gland is aligned with the tapped hole in the unit. Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing of the interface Tighten the gland gently and make sure there is no resistance. If there is resistance, stop immediately, thread out the gland, and verify that the gland threads are not damaged. Then, tighten the gland again. If the gland thread is damaged do not use it! 13 Secure the cable to the gland using a tie wrap. Page 34 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.8.1 General Installation Procedure This procedure applies to all cable types, and explains how to install the cables using long glands. The gland is supplied assembled. Before inserting a cable, you must disassemble the gland cap and gland rubber from the gland body. Slide the gland cap into the cable. Slide the gland rubber into the cable. Page 35 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Slide the cable into the body of the gland. If you are using a gland cap (see Step 5), make sure to leave enough space for the gland cap to fit into the gland without disturbing the cable. Optionally, after securing the cable into the body of the gland, you can close the other side of the gland with an M28 gland cap. The gland cap protects the cable and connector from damage when elevating the cable and gland to the radio unit. Page 36 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S The M28 gland cap has hook on top. After attaching the gland cap to the gland, you can connect a rope to the hook and use this to lift the gland and cable up to the radio unit. Before screwing the gland into the radio unit, you must remove the gland cap. If you used an M28 gland cap to close the gland when raising the gland and cable to the radio unit, remove the gland cap from the gland at this point by unscrewing the cap. Connect the cable to the port. Page 37 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Screw the gland into the radio unit until there is full contact between the gland and the radio unit. Important Note! Before tightening the gland, make sure the gland is aligned with the tapped hole in the unit. Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing of the interface. 10 Insert the main part of the gland into the thread in the radio body and tighten until there is full contact and the gasket is fully contained between the gland and the radio and cannot be seen. Tighten the gland gently and make sure there is no resistance. If there is resistance, stop immediately, and thread out the gland. Verify that the gland thread is not damaged and tighten the gland again. Important Note! Pay attention that the gland rubber is properly located and not damaged during the tightening of the gland cap. If the gland thread is damaged do not use it! 11 Tighten the rear portion of the gland onto the main part of the gland and make sure that the main part of the gland does not have an additional swivel after the rear portion is secured. Note: If the main portion of the gland is rotated while the rear portion is seizing the cable, this may ruin the cable connector. Page 38 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Figure 9: Tightening the Front Portion of the Gland Figure 10: Tightening the Rear Portion of the Gland 12 Secure the cable to the lip of the gland using a tie wrap. 3.9 Connecting a DC Power Cable Note: The DC power cable and connector must be ordered separately. See DC Cable and Connector on page 25. To connect a DC power cable: Strip off 45 mm from the cable jacket. Expose 10 mm at the edge of each of the two wires. Insert the power cable into the gland. Page 39 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Insert the power cable wires into the power connector. Insert the power cable wires into the power connector. Match “+” to the 0V wire and “-“ to the -48V wire. Tighten the two top screws. Plug the power cable with connector into the IP-20S power connector. Page 40 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Tighten the two front screws. Page 41 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Screw the gland into the radio unit Important Note! Before tightening the gland, make sure the gland is even with the cover. Tighten the gland gently and make sure there is no resistance. If there is resistance, stop immediately and verify that the gland is not being inserted at an angle. Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing of the interface. 10 Tighten the gland cap. 11 Secure the cable to the gland with a tie wrap. Page 42 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.10 Connecting the Ethernet Cable If you need to assemble the Ethernet cable, follow the instructions in section 3.10.1, Preparing the Ethernet Cable and Plug-in Field, then proceed to section 3.10.3, Connection of Ethernet Cable to IP-20S. If you using a pre-assembled Ethernet cable, follow the instructions in section 3.10.2, Preparing the Ethernet Cable Already Assembled, then proceed to section 3.10.3, Connection of Ethernet Cable to IP-20S. Note: To ensure proper grounding and connectivity, it is recommended to use pre-assembled Ethernet cables. 3.10.1 Preparing the Ethernet Cable and Plug-in Field Important Note: To ensure proper grounding, the RJ-45 plug must be shielded, with a crimping tail. To prepare the Ethernet cable and plug-in field: Prepare the gland and insert the cable, as described in General Installation Procedure on page 35. Strip off approximately 45 mm of the outer insulation jacket from the CAT5E cable. Do not strip off the end of the cable shield, but rather, twist the shield to form a braid. Roll back the foil shield insulation and wrap the drain wire around the foil. Do not remove any insulation from the conductors. Align the colored wires. Page 43 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Note: Cord colors should be matched to the same pins on both ends of the cable. Trim all wires to the same length. About 12 mm on the left should be exposed from the inner sheath. Separate the wires and place the twisted braid between the separated wires. Insert the wires into the RJ45 plug. Verify that each wire is fully inserted into the front of the RJ45 plug and in the correct order, according to the pinouts shown in Section 3.5.5, Outdoor Ethernet Cable Specifications. The sheath of the Ethernet cable should extend into the plug by about 13 mm and held in place by the crimp. Extend the cable jacket with the shield into the connector about 5 mm for strain relief and shielding connection. 10 Wrap the twisted braid firmly around the cable jacket and let the crimping tail of the RJ45 plug envelop it. Important Note! To ensure proper grounding, it is essential that the twisted braid be firmly connected to the RJ45 plug. Page 44 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 11 Crimp the RJ45 plug with the crimp tool. Make sure the twisted braid is crimped firmly to the RJ45 plug. 12 Verify that the wires ended up the correct order and that the wires extend to the front of the RJ45 plug and make good contact with the metal contacts in the RJ45 plug. 13 Push back the CAT5E plug cover on the connector plug. Note: It is recommended that the newly prepared cable be tested with a Cable Analyzer such as the FLUKE DTX-1800 (or the equivalent), to make sure the cable complies with ANSI/TIA/EIA-568-B-2. Make sure to verify both connectivity and grounding continuity at both ends of the cable. 3.10.2 Preparing the Ethernet Cable Already Assembled To prepare the Ethernet cable already assembled: Release the gland cap and the gland rubber slightly. Insert the CAT5E cable into the gland cap and into the rubber gland. Insert the CAT5E cable into the gland body. Page 45 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 3.10.3 Connection of Ethernet Cable to IP-20S To connect the Ethernet cable to the IP-20S: Remove the relevant cap from the IP-20S radio. You can use the side of the gland to unscrew the cap. Connect the CAT5E cable to the IP-20S. Page 46 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Screw the gland into the radio unit. Important Note! Before tightening the gland, make sure the gland is even with the cover. Tighten the gland gently and make sure there is no resistance. If there is resistance, stop immediately and verify that the gland is not being inserted at an angle. Tightening the gland at an angle can ruin the thread on the gland and prevent proper sealing of the interface. Tighten the gland cap. Secure the cable to the gland using a tie wrap. Page 47 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 4. PoE Injector Installation and Connection 4.1 PoE Injector Cable Connection The PoE Injector cables are connected similar to the IP-20S. • To connect the Ethernet (CAT5E) cable to the PoE or Data port, refer to Connection of Ethernet Cable to IP-20S on page 46. • To connect the DC power cable to the power port or dual feed port, refer to Connecting a DC Power Cable on page 39. This cable is not supplied with the PoE Injector. • The total length of the cable between the IP-20S port and the Switch/Router the device is connected to should not exceed 100m/328ft. This length includes the connection between the IP-20S and the PoE Injector (X1 + X2 ≤ 100m/328ft in the figure below). The length of the cable connecting the customer equipment to the PoE injector should not be longer than 10m (according to ANSI/TIA-568 standard). X1 X2 IP-20S Note: DC CSR Note! For the warranty to be honored, the connection must be through the glands only. Do not open the PoE injector box cover. Page 48 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 4.2 PoE Injector Grounding To ground the PoE Injector: 4.3 On the right side of each PoE Injector, loosen the screw, plain washer, and serrated washer. Place the cable lug (supplied with the PoE injector kit) between the plain and serrated washer. Tighten the screw. Perform a resistance test between the 2 lugs of the GND cable. Verify that the result is 0-2 ohms. PoE Injector Wall Mount Installation List of Items Item Description Quantity PoE Injector Glands Kit Note: Remarks For outdoor installations. Glands are required for outdoor installations. The glands kit (three or five glands) is not supplied with the PoE Injector, and must be ordered separately. Glands Kit Marketing Model Marketing Description IP-20_3xGlands_kit IP-20_3xGlands_kit IP-20_Glands_kit IP-20_Glands_x5_kit Required Tools • • • Metric offset wrench key wrench set Hammer Drilling Machine Procedure Mount and tighten the PoE Injector to a wall using two M6 bolts and anchors. The M6 bolts and anchors must be purchased separately. Note: Use Anchor Stainless Steel with flanged Hexagonal nut M6X70. Drill two 6mm diameter holes with 100mm distance between the center of the holes. Insert the anchors with the bolts. Page 49 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Place the washers on the bolt. Tighten the nuts. Page 50 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 4.4 PoE Injector Pole Mount Installation List of Items Item Description Quantity PoE Injector Remarks Required Tools • Slot Screwdriver Procedure To mount the PoE Injector on a pole: Mount and tighten the PoE Injector to a pole with a diameter of 114 mm using a stainless steel hose clamp. Pass the hose clamp through the pole mount slots. Note! The Hose Clamp is not supplied with PoE injector kit. Attach the PoE injector to the pole. Connect the ends of the hose clamp. Tighten the hose clamp using the captive screw. Page 51 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 4.5 PoE Injector 19” Rack Installation List of Items Item Description Quantity PoE Injector PoE Injector 19” Rack Mount Kit Remarks Required Tools • Philips Screwdriver To mount the PoE Injector on a rack: Mount the PoE Injector to a 19” rack using a 19” rack adaptor. Mount the PoE Injector on the 19” adaptor through the wall mounting holes, using M6 screws and washers. Mount the 19” rack adaptor to a 19” rack using four M6 screws and cage nuts. Page 52 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 4.6 PoE Injector ETSI Rack Installation List of Items Item Description Quantity PoE Injector PoE Injector ETSI Rack Mount Kit Remarks Required Tools • Philips Screwdriver To mount the PoE Injector to an ETSI rack: Mount the PoE Injector to an ETSI rack using a 19” rack adaptor and ETSI adapting ears. Connect the ETSI adapting ears to a 19” rack adaptor using four M6 screws. Page 53 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Mount the PoE Injector on the adaptor through the wall mounting holes using M6 screws and washers. Mount the 19” rack adaptor with the ETSI ears on the ETSI rack using four M6 screws and cage nuts. Note: For this type of installation, a 2RU space is required. Page 54 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 5. Generic Installation Procedures and Notes 5.1 Torque Requirements When tightening the captive screws, use 20 Nm torque for radio-antenna, radiomediation device, and mediation device-antenna connections. In order to avoid misalignment, screws should be tightened progressively. When fastening a waveguide to the radio or mediation device, use the following torque, according to frequency and screw type: • 6 GHz: M5/#10-32: 3.5 Nm • 7/8-15 GHz: M4/#8-32: 2.5 Nm • 18-42 GHz: M3/#4-40: 1Nm 5.2 Pole Mount Installation The pole diameter range for pole mount installations is 8.89 cm – 11.43 cm (3.5 inches – 4.5 inches). 5.2.1 IP-20S DC Pole Mount Procedure List of Items Item Description Quantity IP-20S DC POLE MOUNT KIT Remarks Required Tools • Metric offset wrench key wrench set Procedure Mount and tighten the IP-20S DC pole mount to a pole with a diameter of 114 mm using the four washers and screws supplied with the IP-20S DC pole mount kit. Page 55 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Figure 11: Mount IP-20S DC Pole Mount to Pole Page 56 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 6. IP-20S Detailed Configurations Description 6.1 1+0 Direct Mount Installation List of Items Item Description Quantity IP-20S RADIO Remarks Required Tools The following tools are required for the IP-20S installation: • Metric offset hexagon key wrench #6 • Phillips #2 screwdriver Procedure To install the IP-20S in a direct mount 1+0 configuration: Important! Do not remove the transparent pressure window located on the antenna interface. Note: If necessary, change the antenna polarization by rotating the unit in accordance with the relevant antenna installation guide. Page 57 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Figure 12: Horizontal / Vertical Pole Figure 13: Twist Orientation Page 58 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S ◦ For horizontal polarization, locate the twist with the letter “H” vertical to the hook cover and fasten the two screws. ◦ For vertical polarization, locate the twist with the letter “V” vertical to the hook cover and fasten the two screws. Mount the IP-20S on the antenna using the four M8 captive screws and washers that are supplied, assembled, in the IP-20S, and tighten the screws. Page 59 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Note: Make sure the polarization mounting direction of the IP-20S is correct. Page 60 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 7. Antenna Installation Instructions Note: 7.1 Appropriate lubricant or grease can be applied to the screws that connect the IP-20S to the antenna interface. Installation Instructions for 1 ft Antenna List of Items Item Description Quantity Antenna (with preassembled feeder) Antenna support (Box) (not preassembled) Pipe attachment bracket Clamp bracket Pivot bracket M8 link screw (and M8 nut) M8x100 screw M8x35 screw M8x25 screw Washer M8 M8 nut Radio interface (not preassembled) Interface plate Adapter plate Securing hook M10x25 screw M6x18 screw (countersunk) M4x10 screw Washer M10 Grease (not preassembled) Page 61 of 83 Ceragon Proprietary and Confidential Remarks Installation and User Guide for FibeAir IP-20S Page 62 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Required Tools Required Tool Head Size Thread Size Torque Nm Allen Key 3 mm M4 2.6 Allen Key 4 mm M6 9.1 Allen Key 8 mm M10 33 Combination Wrench (ring/open jaw) 13 mm M8 24/32 Socket wrench and sockets 13 mm M8 24/32 Tool for torque levels 2.6 Nm – 33 Nm Unpacking Before starting with the installation, make sure to remove any protection tapes covering the waveguide openings. Please the antenna on a flat, clean surface, such as the top of the packing material. Handle the Feeder carefully at all times. 7.2 Antenna Assembly Procedure Step 1 – Left or right side installation Before proceeding with the installation, you must determine whether a left or right side installation is required. For a right side installation, see Step 2.1 – Antenna support (right side installation). For a left side installation, see Step 2.2 – Antenna support (left side installation). Page 63 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Figure 14: Right Side Antenna Installation Figure 15: Left Side Antenna Installation Step 2.1 – Antenna support (right side installation). a) Mount the pivot bracket (1) to the antenna (2) using 1 M8x35 screw and 1 M8 washer (3) and 2 M8x25 screws with 2 M8 washers (4). Fit the screws finger tight. b) Mount 1 M8 link screw (5) to the pivot bracket (1) using 1 M8x25 screw with 1 M8 washer (6). Fit the screw loosely. c) Mount 2 M8x100 screws (7) to the pipe attachment bracket (8) using 2 M8 nuts (9). Tighten the nuts finger tight. d) Mount the pipe attachment bracket (8) to the pivot bracket (1) using 1 M8x100 screw (10) and 2 M8 nuts with 3 M8 washers (11). Fit the screw and nuts loosely. Page 64 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 2.2 – Antenna support (left side installation). a) Mount the pivot bracket (1) to the antenna (2) using 1 M8x35 screw with 1 M8 washer (3) and 2 M8x25 screws with 2 M8 washers (4). Fit the screws finger tight. b) Mount 1 M8 link screw (5) to a pivot bracket (1) using 1 M8x25 screw with 1 M8 washer (6). Fit the screw loosely. c) Mount 2 M8x100 screws (7) to the pipe attachment bracket (8) using 2 M8 nuts (9). Tighten the nuts finger tight. d) Mount the pipe attachment bracket (8) to the pivot bracket (1) using 1 M8x100 screw (10) and 2 M8 nuts with 3 M8 washers (11). Fit the screw and nuts loosely. Page 65 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 3 – Adapter Plate. If the adapter plate (2) is already mounted, skip Step 3 and go directly to Step 4. a) Mount the adapter plate (2) onto the antenna (1) using 4 M10x25 screws with 4 M10 washers (3). First make sure that the adapter plate guide pins are properly inserted into the feeder (4), then tighten the screws with torque of 33Nm ± 5%. b) Mount the securing hook (5) to the adapter plate (2) using 1 M4x10 screw (6). The securing hook can be mounted in two positions. Choose the position that will be pointing upward when the antenna installation has been completed. Tighten the screw with torque of 2.6Nm ± 5%. Page 66 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 4 – Interface Plate. If the Interface plate (1) is already mounted, skip Step 4 and go directly to Step 5. a) Mount the interface plate (1) to the adapter plate (2) using 2 M6x18 screws (3). Tighten the screws with torque of 9.1Nm ± 5%. Step 5 – Selecting Polarization. Single Polarization: For interface plates (1) with a rectangular interface, it is possible to choose between vertical polarization (“V”) and Horizontal polarization (“H”), see Step 5a-5b. Dual Polarization: For interface plates (1) with a circular interface there is no need to adjust polarization on the antenna, skip Step 5 and go directly to Step 6. a) If the required polarization is not correct after step 4, loosen 2 M6x18 screws (3) and adjust the polarization by lifting and rotating the interface plate (1) 90°. Align the mark on the interface plate (1) with the required polarization mark (“V” or “H”) on the adapter plate (2). b) After adjusting the polarization, reassemble and tighten the screws with torque of 9.1 Nm ± 5%. Page 67 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 6 – Apply Extra Grease. For heavier radio equipment it is recommended to add extra grease to the antenna support, to reduce friction. a) Apply a layer of grease onto surfaces A and B on Pivot bracket (1). b) Apply grease onto the thread of the elevation screw (2). 7.3 Antenna Installation Procedure Tower pipe compatibility: Ø50- Ø120. The following steps and figures describe a right side installation. See “Assembly: Step 1 – Left or right side installation”. a) Hoist and secure the antenna to the pipe using 1 clamp bracket (1) and 2 M8 nuts and 2 M8 washers (2). Rotate the clamp bracket depending on the pipe’s diameter. b) Position the antenna so it will point along the radio link path and then tighten the nuts (3) with torque of 24 Nm ± 5% and nuts (2) with torque of either 24 Nm ± 5% if the pipe is ø66-120mm or 32Nm ± 5% if the pipe is ø50-66mm. Page 68 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Figure 16: Clamp orientation for pipes Ø50-66mm (32Nm) Figure 17: Clamp orientation for pipes Ø66-120mm (24Nm) Page 69 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 7.4 Antenna Alignment Procedure 7.4.1 Elevation Adjustment a) Ensure that the 3 M8 screws (1) are slightly loose. b) Rotate the elevation screw to adjust the direction ± 15°. c) On completion, tighten the screws (1) with torque of 24 Nm ± 5%. 7.4.2 Azimuth Adjustment a) Ensure that the 3 M8 nuts (2) (3) and 1 M8 screw (4) are slightly loose. b) Move the M8 nuts (2) along the Azimuth screw to adjust the direction ± 15°. c) On completion, tighten the nuts (2) (3) and screw (4) with torque of 24 Nm ± 5%. Page 70 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 7.5 Installation Instructions for 2 ft Antenna List of Items Item Description Quantity Antenna Antenna support (Box) (not preassembled) Pipe attachment bracket Clamp bracket Pivot bracket M8 link screw (and M8 nut) M8x100 screw M8x35 screw M8x25 screw Washer M8 M8 nut Feeder kit Feeder M4x10 screw Radio interface (not preassembled) Interface plate Adapter plate Securing hook M10x25 screw M6x18 screw (countersunk) M4x10 screw Washer M10 Grease (not preassembled) Page 71 of 83 Ceragon Proprietary and Confidential Remarks Installation and User Guide for FibeAir IP-20S Page 72 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Required Tools Required Tool Head Size Thread Size Torque Nm Allen Key 3 mm M4 2.6 Allen Key 4 mm M6 9.1 Allen Key 8 mm M10 33 Combination Wrench (ring/open jaw) 13 mm M8 24/32 Socket wrench and sockets 13 mm M8 24/32 Tool for torque levels 2.6 Nm – 33 Nm Unpacking If the feeder is not pre-installed, remove it from its packaging carefully. Avoid any contact with the top of the feeder. Before starting with the installation, make sure to remove any protection tapes covering the waveguide openings. Please the antenna on a flat, clean surface, such as the top of the packing material. Handle the Feeder carefully at all times. Page 73 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 7.6 Antenna Assembly Procedure Step 1 – Radome a) Detach the spherical radome (1) from the reflector (2) by unscrewing 1 M4 screw and 1 square nut (3). b) Dismount the edge ring (4) and turn the spherical radome (1) 180°. c) Reattach the spherical radome (1) and edge ring (4) to the reflector (2) using the same M4 screw and square nut (3). d) Align the opening of the edge ring (5) to one of the two drain holes in the reflector (6), depending on whether a left or right side installation is required. The opening of the edge ring (5) should be facing downward after installation has been completed. (See “Assembly: Step 2 - Left or right side installation”). e) Tighten the screw with torque of 2.6Nm ± 5%. Page 74 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 2 – Left or right side installation Before proceeding with the installation, you must determine whether a left or right side installation is required. For a right side installation, see Step 3.1 – Antenna support (right side installation). For a left side installation, see Step 3.2 – Antenna support (left side installation). Figure 18: Right Side Antenna Installation Figure 19: Left Side Antenna Installation Step 3.1 – Antenna support (right side installation). a) Mount the pivot bracket (1) to the antenna (2) using 1 M8x35 screw and 1 M8 washer (3) and 2 M8x25 screws with 2 M8 washers (4). Fit the screws finger tight. b) Mount 1 M8 link screw (5) to the pivot bracket (1) using 1 M8x25 screw with 1 M8 washer (6). Fit the screw loosely. c) Mount 2 M8x100 screws (7) to the pipe attachment bracket (8) using 2 M8 nuts (9). Tighten the nuts finger tight. Page 75 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S d) Mount the pipe attachment bracket (8) to the pivot bracket (1) using 1 M8x100 screw (10) and 2 M8 nuts with 3 M8 washers (11). Fit the screw and nuts loosely. Page 76 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 3.2 – Antenna support (left side installation). a) Mount the pivot bracket (1) to the antenna (2) using 1 M8x35 screw with 1 M8 washer (3) and 2 M8x25 screws with 2 M8 washers (4). Fit the screws finger tight. b) Mount 1 M8 link screw (5) to a pivot bracket (1) using 1 M8x25 screw with 1 M8 washer (6). Fit the screw loosely. c) Mount 2 M8x100 screws (7) to the pipe attachment bracket (8) using 2 M8 nuts (9). Tighten the nuts finger tight. d) Mount the pipe attachment bracket (8) to the pivot bracket (1) using 1 M8x100 screw (10) and 2 M8 nuts with 3 M8 washers (11). Fit the screw and nuts loosely. Page 77 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 4 – Feeder. a) If the feeder (1) and interface plate (2) are already mounted (24-42GHz), remove the interface plate (2) from the feeder by removing the 2 M6 screws (3). b) Insert the feeder (1) into the antenna (4) using 4 M4x10 screws (5). Tighten the screws with torque of 2.6Nm ± 5%. Page 78 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 5 – Adapter Plate. a) Mount the adapter plate (2) onto the antenna (1) using 4 M10x25 screws with 4 M10 washers (3). First make sure that the adapter plate guide pins are properly inserted into the feeder (4), then tighten the screws with torque of 33Nm ± 5%. b) Mount the securing hook (5) to the adapter plate (2) using 1 M4x10 screw (6). The securing hook can be mounted in two positions. Choose the position that will be pointing upward when the antenna installation has been completed. Tighten the screw with torque of 2.6Nm ± 5%. Page 79 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 6 – Interface Plate. a) Mount the interface plate (1) to the adapter plate (2) using 2 M6x18 screws (3). Tighten the screws with torque of 9.1Nm ± 5%. Step 7 – Selecting Polarization. Single Polarization: For interface plates (1) with a rectangular interface, it is possible to choose between vertical polarization (“V”) and Horizontal polarization (“H”), see Step 7a-7b. Dual Polarization: For interface plates (1) with a circular interface there is no need to adjust polarization on the antenna, skip Step 7 and go directly to Step 8. a) If the required polarization is not correct after step 6, loosen 2 M6x18 screws (3) and adjust the polarization by lifting and rotating the interface plate (1) 90°. Align the mark on the interface plate (1) with the required polarization mark (“V” or “H”) on the adapter plate (2). b) After adjusting the polarization, reassemble and tighten the screws with torque of 9.1 Nm ± 5%. Page 80 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Step 8 – Apply Extra Grease. For heavier radio equipment it is recommended to add extra grease to the antenna support, to reduce friction. a) Apply a layer of grease onto surfaces A and B on Pivot bracket (1). b) Apply grease onto the thread of the elevation screw (2). 7.7 Antenna Installation Procedure Tower pipe compatibility: Ø50- Ø120. The following steps and figures describe a right side installation. See “Assembly: Step 2 – Left or right side installation”. a) Hoist and secure the antenna to the pipe using 1 clamp bracket (1) and 2 M8 nuts and 2 M8 washers (2). Rotate the clamp bracket depending on the pipe’s diameter. b) Position the antenna so it will point along the radio link path and then tighten the nuts (3) with torque of 24 Nm ± 5% and nuts (2) with torque of either 24 Nm ± 5% if the pipe is ø66-120mm or 32Nm ± 5% if the pipe is ø50-66mm. Page 81 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S Figure 20: Clamp orientation for pipes Ø50-66mm (32Nm) Figure 21: Clamp orientation for pipes Ø66-120mm (24Nm) Page 82 of 83 Ceragon Proprietary and Confidential Installation and User Guide for FibeAir IP-20S 7.8 Antenna Alignment Procedure 7.8.1 Elevation Adjustment a) Ensure that the 3 M8 screws (1) are slightly loose. b) Rotate the elevation screw to adjust the direction ± 15°. c) On completion, tighten the screws (1) with torque of 24 Nm ± 5%. 7.8.2 Azimuth Adjustment a) Ensure that the 3 M8 nuts (2) (3) and 1 M8 screw (4) are slightly loose. b) Move the M8 nuts (2) along the Azimuth screw to adjust the direction ± 15°. c) On completion, tighten the nuts (2) (3) and screw (4) with torque of 24 Nm ± 5%. Page 83 of 83 Ceragon Proprietary and Confidential
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