Chamberlain Group The 6761 Gate Operator Ebox Assembly User Manual
Chamberlain Group Inc, The Gate Operator Ebox Assembly
Contents
- 1. User Manual SL3000 English Manual for FCC 01-37920 Pt1a
- 2. User Manual SL3000 English Manual for FCC 01-37920 Pt1
- 3. User Manual SL3000 English Manual for FCC 01-37920 Pt2
User Manual SL3000 English Manual for FCC 01-37920 Pt1
INSTALLATION STEP 2 INSTALL THE OPERATOR Attach the operator to the concrete pad with appropriate fasteners. The gate operator should be installed near the front roller of the gate or near the back of the gate (in the OPEN position). The space between the gate and the output sprocket must be a minimum of 4 inches. MOUNTING FOOTPRINT 10.4" (26.4 cm) 4 Concrete Anchors 1/2" x 3 1/2" 6" Above Ground Below the frost line. Check all national and local codes. 24" (61 cm) 24" (61 cm) 4" (10 cm) (chain location) (operator) 11 10.3" (26.2 cm) POST MOUNT An alternative to a concrete pad is to post mount the operator. INSTALLATION STEP 3 ATTACH THE CHAIN DO NOT run the operator until instructed. 1. Manually open the gate and line up the front bracket so the chain will be level with the idler pulley and parallel to the ground. Weld the front bracket in this position. 2. Manually close the gate and line up the rear bracket so the chain will be level with the idler pulley and parallel to the ground. Weld the rear bracket in this position. 3. Route the chain through the operator. 4. Connect the chain to the brackets using the eye bolt hardware. Chain should not be too tight or have excessive slack. 5. Remove the pin from the vent plug on the gear box. The chain should have no more than 1 inch of sag for every 10 feet of chain length. Vent Plug Pin REAR INSTALLATION DO NOT run the operator until instructed. NOTE: This installation will require two extra idler pulleys. Make sure all exposed pinch points are guarded. Refer to Gate Construction Information on page 4. 1. Move the back pulley to the bottom hole in the operator. 2. Manually close the gate and align the bottom bracket so the chain will be level with the bottom idler pulley and parallel to the ground. Weld the bottom bracket in this position. 3. Align the top bracket so the chain will be level with the top idler pulley and parallel to the ground. Weld the upper bracket in this position. 4. Route the chain through the operator. 5. Connect the chain to the brackets using the eye bolt hardware. Chain should not be too tight or have excessive slack. 6. Remove the pin from the vent plug on the gear box (see above). The chain should have no more than 1 inch of sag for every 10 feet of chain length. Idler Pulley MUST have safety cover. 12 INSTALLATION To prevent SERIOUS INJURY or DEATH from a moving gate: • Locate entrapment protection devices to protect in BOTH the open and close gate cycles. • Locate entrapment protection devices to protect between moving gate and RIGID objects, such as posts, walls, pillars, or columns. • ALL gate operator systems REQUIRE two independent entrapment protection systems for each entrapment zone. • Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate. STEP 4 INSTALL ENTRAPMENT PROTECTION This operator contains an inherent (internal) entrapment protection system and REQUIRES the addition of an external monitored entrapment protection system (non-contact photoelectric sensor or contact edge sensor) for EACH entrapment zone prior to gate movement. A monitored device sends a pulsed signal to the operator so the operator is aware of the device. If the operator does not receive the signal from the device it will not run. An entrapment zone is every location or point of contact where a person can become entrapped between a moving gate and a stationary object. Your application may contain one or many entrapment zones. Property owners are obligated to test entrapment protection devices monthly. Use only LiftMaster approved entrapment protection devices (refer to the accessory page). NON-CONTACT SENSORS If the photoelectric sensor beam gets blocked while the gate is moving, the gate will stop and reverse. The gate will not be able to travel in that direction until the obstruction is cleared. Monitored photoelectric sensors MUST be used. If a monitored photoelectric sensor is not working or loses power or the beam is blocked, then ALL gate operation in that direction will stop. Monitored Photoelectric Sensors Sensors for Open Cycle Sensors for Close Cycle ey id t s er In p ro PrOuts op id ert e id ty ts r u e O op e y id rt s e In op CONTACT SENSORS (EDGE SENSORS) If the electrically activated edge sensor comes in contact with an obstruction while the gate is moving, the gate will stop and reverse. The gate will not be able to travel in that direction until the obstruction is cleared. Edge Sensor for Close Cycle Edge Sensor for Open Cycle Edge Sensor for Open Cycle e y id rt s e In op e y id rt s e In op 13 INSTALLATION STEP 4 continued... INSTALL ENTRAPMENT PROTECTION There are three options for wiring the entrapment protection devices depending on the specific device and how the device will function. Refer to the specific entrapment protection device manual for more information. These entrapment protection device inputs are for monitored devices, which include pulsed photoelectric sensors, resistive edge sensors, and pulsed edge sensors. Only one monitored entrapment protection device may be wired to each input. Additional entrapment protection devices may be wired to the expansion board. CONTROL BOARD CLOSE EYES/INTERRUPT (2 Terminals) Close Photoelectric Sensors The CLOSE EYES/INTERRUPT input is for photoelectric sensor entrapment protection for the close direction. When an obstruction is sensed during gate closing the gate will open to the full open position and resets the Timer-to-Close. This input will be disregarded during gate opening. Close Edge CLOSE EDGE (2 Terminals) The CLOSE EDGE input is for edge sensor entrapment protection for the close direction. When an obstruction is sensed during gate closing the gate will reverse to the full open position, disengaging the Timer-to-Close. This input will be disregarded during gate opening. Open Photoelectric Sensors OR Open Edge BIPART DELAY OPEN EYES/EDGE (2 Terminals) OPEN RIGHT OPEN LEFT HANDING ANTENNA CURRENT MOTOR DRIVE SENSOR ID RESET RPM & LIMITS ALARM EXP. BOARD 24 VAC IN LINK CLASS 2 SUPPLY 24 VAC 500 mA MAX GND COMM The OPEN EYES/EDGE input is for photoelectric sensor or edge sensor entrapment protection for the open direction. When an obstruction is sensed during gate opening the gate will reverse for 4 seconds then stop. This input will be disregarded during gate closing. EXPANSION BOARD EYE ONLY and COM TO MAIN BOARD Open or Close Direction Photoelectric Sensors, the functionality is based on the switch settings (located next to the terminals) Switch set to CLOSE: gate reverses fully when an obstruction is sensed Switch set to OPEN: gate reverses 4 seconds when an obstruction is sensed OPEN CLOSE EYE/EDGE and COM Open or Close Direction Photoelectric Sensors or Edge Sensor, the functionality is based on the switch settings (located next to the terminals) Photoelectric Sensors Photoelectric Sensors OR Edge Sensor – EYE ONLY EYE/ EDGE EYE/ EDGE COM Photoelectric Sensors SBC OPN Switch set to CLOSE: gate reverses fully when an obstruction is sensed POWER TO MAIN BOARD Switch set to OPEN: gate reverses 4 seconds when an obstruction is sensed OPEN CLOSE EYE ONLY EYE/ EDGE EYE/ EDGE COM SBC OPN CLS STP COM SHADOW INTERUPT 14 EXIT OR Edge Sensor INSTALLATION STEP 5 To Operator EARTH GROUND ROD Use the proper earth ground rod for your local area. The ground wire must be a single, whole piece of wire. Never splice two wires for the ground wire. If you should cut the ground wire too short, break it, or destroy its integrity, replace it with a single wire length. 1. Install the earth ground rod within 3 feet of the operator. Check national and local codes for proper depth 2. Run wire from the earth ground rod to the operator. NOTE: If the operator is not grounded properly the range of the remote controls will be reduced and the operator will be more susceptible to lightning and surge damage. STEP 6 POWER WIRING To reduce the risk of SEVERE INJURY or DEATH: • ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the electrical power (AC or solar and battery) and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service. • Disconnect power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with national and local electrical codes. NOTE: The operator should be on a separate fused line of adequate capacity. • ALL electrical connections MUST be made by a qualified individual. • DO NOT install ANY wiring or attempt to run the operator without consulting the wiring diagram. • ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled. • ALL power and control wiring MUST be run in separate conduit. For dual gate applications, power will have to be connected to each operator. Main power supply and control wiring MUST be run in separate conduits. NOTE: If using an external receiver use shielded wire for the connections and mount the receiver away from the operator to avoid interference with the operator. AMERICAN WIRE GAUGE (AWG) MAXIMUM WIRE LENGTH (1/2 HP, 120 VAC) MAXIMUM WIRE LENGTH (1 HP, 120 VAC) 14 250 feet (76 m) 125 feet (38 m) 12 400 feet (122 m) 200 feet (61 m) 10 650 feet (198 m) 325 feet (99 m) 1000 feet (305 m) 500 feet (152 m) 1500 feet (457 m) 750 feet (229 m) 2200 feet (671 m) 1100 feet (335 m) USE copper conductors ONLY. 15 INSTALLATION STEP 6 continued... POWER WIRING 1. Make sure the AC power switch on the operator is OFF (the AC power switch will turn the incoming 120/240 Vac power ON or OFF). 2. Turn off the AC power from the main power source circuit breaker. 3. Run the AC power wires to the junction box on the operator. 4. Remove the junction box cover. 5. Connect the green wire to the earth ground rod and AC ground using a wire nut. NOTE: The earth ground rod can be grounded to the chassis. 6. Connect the white wire to NEUTRAL using a wire nut. 7. Connect the black wire to HOT using a wire nut. 8. Replace the junction box cover. Ensure the wires are not pinched. 9. Turn on the AC power from the main power source circuit breaker. 10. Turn on the AC power switch. Junction Box Junction Box Cover AC Power Switch 16 INSTALLATION STEP 7 DUAL GATES ONLY There are two options for dual gate communication: wired or wireless. Follow the directions according to your application. Do not use wired and wireless communication simultaneously. WIRELESS DUAL GATES TO ACTIVATE THE WIRELESS FEATURE: 1. Choose an operator to be the network primary operator. All wireless accessories will need to be programmed to the primary operator. NOTE: We recommend that all accessories and board configurations are set on the primary operator. 2. Press and release the LEARN button on the primary operator. The green XMITTER LED will light. NOTE: The operator will time out of programming mode after 180 seconds. 3. Press and release the LEARN button again on the primary operator. The yellow NETWORK LED will light. 4. Press and release the OPEN test button to assign this operator as network primary. 5. Press and release the LEARN button on the second operator. The green XMITTER LED will light. 6. Press and release the LEARN button again on the second operator. The yellow NETWORK LED will light. 7. Press and release the CLOSE test button to assign this operator as network second. Both operators will beep and the yellow NETWORK LEDs will turn off indicating programming is successful. TO DEACTIVATE THE WIRELESS FEATURE: 1. Press and release the LEARN button on either operator. The green XMITTER LED will light. 2. Press and release the LEARN button again on the same operator. The yellow NETWORK LED will light. 3. Press and hold the LEARN button for 5 seconds. The yellow NETWORK LED will blink (operator will beep) then turn off indicating successful deactivation. Repeat the steps for the other operator. PrOut op sid ert e OPEN BIPART DELAY OPEN RIGHT OPEN LEFT HANDING CURRENT MOTOR DRIVE SENSOR ID RESET RPM & LIMITS ALARM EXP. BOARD 24 VAC IN LINK CLASS 2 SUPPLY 24 VAC 500 mA MAX GND COMM ey id r s e In op ANTENNA 17 INSTALLATION STEP 7 continued... DUAL GATE WIRE TYPE (SHIELDED TWISTED PAIR CABLE) 22AWG up to 200 feet (61 m) DUAL GATES ONLY 18AWG - 200-1000 feet (61-305 m) Wire must be rated at 30 Volt minimum WIRED DUAL GATES Before digging, contact local underground utility locating companies. Use PVC conduit to prevent damage to cables. 1. Disconnect ALL power to the operator. 2. Trench across driveway to bury the shielded twisted pair cable. 3. Connect the wires from the shielded twisted pair cable to the Com Link terminals on the primary gate operator control board. NOTE: We recommend that all accessories and board configurations are set on the primary operator. 4. Route the shielded twisted pair cable to the secondary gate operator's control board. 5. Connect the wires from the shielded twisted pair cable to the Com Link terminals on the secondary control board (Com Link A to Com Link A and Com Link B to Com Link B). Ground the shield of the cable to the chassis ground of one operator. 6. Connect ALL power to the operator. PrOut op sid ert e Com Link Data A Com Link Data A Com Link Data B Com Link Data B ey id r s e In op STEP 8 INSTALL THE COVER 1. Slide the cover over the operator. 2. Align the hole in the cover with the threaded hole in the operator's chassis and secure the cover with the provided screw. 18 INSTALLATION To reduce the risk of SEVERE INJURY or DEATH: • Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a moving gate. • Too much force on gate will interfere with proper operation of safety reversal system. • NEVER increase force beyond minimum amount required to move gate. • NEVER use force adjustments to compensate for a binding or sticking gate. • If one control (force or travel limits) is adjusted, the other control may also need adjustment. • After ANY adjustments are made, the safety reversal system MUST be tested. Gate MUST reverse on contact with a rigid object. STEP 9 OPEN LEFT OPEN RIGHT HANDING ADJUST THE HANDING AND LIMITS The adjustments allow you to set where the gate will stop in the open and close position. The force is adjusted automatically when you set the limits but should be fine tuned using the FORCE dial on the control board (refer to Force Dial section). The Test Buttons on the control board will not work until the handing is set. For dual gate applications the limits will have to be set for each operator. The gate MUST be attached to the operator before setting the limits and force. OPEN RIGHT: If the operator is installed on the right side of the driveway, the gate should be set to open right. OPEN LEFT: If the operator is mounted on the left side of the driveway, the gate should be set to open left. SET THE HANDING 1. To set the initial handing of the operator, make sure that both OPEN LEFT and OPEN RIGHT LEDs are flashing. If they are not flashing, press and hold both the OPEN LEFT and OPEN RIGHT handing buttons until both handing LEDs start to flash and the operator beeps. 2. Press and release either the OPEN RIGHT or OPEN LEFT button depending on which direction the gate should open. The corresponding handing LED will turn solid. SET THE LIMITS 1. Make sure the gate is closed. 2. Press and release the OPEN test button to open the gate. 3. Press the STOP test button when the desired OPEN limit is reached. Adjust the limit nut or cam so it makes contact with the OPEN limit switch at this position. If the gate stops early, move the limit nut or cam to allow for additional travel. 4. Press and release the CLOSE test button to close the gate. 5. Press the STOP test button when the desired CLOSE limit is reached. Adjust the limit nut or cam so it makes contact with the CLOSE limit switch at this position. If the gates stops early, move the limit nut to allow for additional travel. SET THE FORCE AND RUN DISTANCE 1. Press the OPEN test button to open the gate. 2. Press and release both the OPEN LEFT and OPEN RIGHT handing buttons. Limit Nuts 3. Press the handing button below the solid LED. 4. Run the operator one full cycle using the test buttons. The initial forces and run distance will be set during this cycle. Limit Switches READJUST THE LIMITS To readjust the limits, follow the “Set the Limits” and “Set the Force and Run Distance” instructions above. It is important that the force and run distance are set after every limit readjustment. 19 INSTALLATION STEP 9 (continued) ADJUST THE HANDING AND LIMITS ERASE THE HANDING 1. To erase the handing, press and hold the OPEN LEFT and OPEN RIGHT buttons simultaneously (5 seconds) until both the OPEN LEFT and OPEN RIGHT LEDs blink rapidly and the operator beeps. 2. Release the buttons and the OPEN LEFT and OPEN RIGHT LEDs will blink slowly indicating the handing will need to be set. HANDING LEDS OPEN LEFT LED OPEN RIGHT LED OPERATOR MODE EXPLANATION OFF OFF NORMAL MODE Control board not powered. BLINKING BLINKING HANDING SETUP MODE Handing not set. BLINKING ON HANDING SETUP MODE Handing set to the direction of the solid LED ON BLINKING HANDING SETUP MODE Handing set to the direction of the solid LED ON OFF NORMAL MODE Open left handing is set. OFF ON NORMAL MODE Open right handing is set. STEP 10 OBSTRUCTION TEST The operator is equipped with an automatic obstruction sensing feature. If the gate encounters an obstruction during motion, the operator will automatically reverse direction of the gate for a short time and then stop the gate. After any adjustments are made, test the operator: 1. Open and close the gate with the TEST BUTTONS, ensuring that the gate is stopping at the proper open and close limit positions. 2. Place a solid object between the open gate and a rigid structure. Ensure that the gate, the solid object, and the rigid structure can withstand the forces generated during this obstruction test. 3. Run the gate in the close direction. The gate should stop and reverse upon contact with the solid object. If the gate does not reverse off the solid object, reduce the force setting by turning the force control slightly counter-clockwise. The gate should have enough force to reach both the open and close limits, but MUST reverse after contact with a solid object. 4. Repeat the test for the open direction. PrOut op sid ert e PrOut op sid ert e BIPART DELAY ANTENNA CURRENT MOTOR DRIVE SENSOR ID RESET RPM & LIMITS ALARM EXP. BOARD 24 VAC IN LINK CLASS 2 SUPPLY 24 VAC 500 mA MAX GND COMM ey id r s e I n op HANDING ey id r s e I n op OPEN RIGHT OPEN LEFT 20 OPERATOR OVERVIEW LIMIT SWITCHES Page 19 ANTENNA DUST GUARD CONTROL BOARD Pages 22-26 EXPANSION BOARD Pages 27-30 ACCESSORY POWER OUTLET COVER AC POWER SWITCH The AC Power switch on the operator will turn the incoming 120 Vac power ON or OFF. MANUAL RELEASE HANDLE Pull the manual release handle to manually open and close the gate. JUNCTION BOX Page 31 1 HP OPERATOR 21 RESET BUTTON • Press the reset button to stop a moving gate during a normal open/close cycle, like a stop button. • Press the reset button once while the gate is in open position to disable the Timer-to-Close. The gate will stay in the open position. To restart the Timer-to-Close either press the reset button or activate the gate with a programmed remote control. • Press the reset button to shut off the alarm and reset the operator. CONTROL BOARD OVERVIEW CONTROL BOARD REFERENCE BIPART DELAY TIMER-TO-CLOSE Page 23 Page 23 DIAGNOSTIC DISPLAY Pages 23, 37-39 LEARN BUTTON FORCE DIAL Page 24 TEST BUTTONS Pages 24, 37 Pages 23, 32-33 BIPART DELAY OPEN LEFT OPEN RIGHT CONTROL STATION TERMINALS Page 25 FIRE DEPARTMENT TERMINALS HANDING Page 25 HANDING BUTTONS LOOP TERMINALS Pages 19, 23 Page 25 EYES/EDGE TERMINALS Page 26 LINK COMM Page 24 DUAL GATE TERMINALS STATUS LEDS For dual gate connection. LOCK TERMINALS ANTENNA CURRENT MOTOR DRIVE SENSOR ID RESET RPM & LIMITS ALARM EXP. BOARD 24 VAC IN CLASS 2 SUPPLY 24 VAC 500 mA MAX GND Page 26 POWER CURRENT SENSOR Factory installed GROUND MOTOR Factory installed. EXPANSION BOARD CONNECTION Factory installed. PRODUCT ID AND RESET Factory installed. ALARM Factory installed. RPM SENSOR AND LIMITS Factory installed. 22 ACCESSORY POWER TERMINALS
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