Champion Power Equipment 100199 Operators Manual

2015-08-26

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REV 100199-20150409

CALIFORNIA PROPOSITION 65 WARNING
Certain components in this product and its related accessories contain chemicals known to the state of California
to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

CALIFORNIA PROPOSITION 65 WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth
defects or other reproductive harm.

DISCLAIMERS
All information, illustrations and specifications in this manual are based on the latest information available at
the time of publishing. The illustrations used in this manual are intended as representative reference views only.
Products are under a continuous improvement policy. Thus, information, illustrations and/or specifications to explain
and/or exemplify a product, service or maintenance improvement may be changed at any time without notice.

ALL RIGHTS RESERVED
No part of this publication may be reproduced or used in any form by any means – graphic, electronic or
mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the
written permission of Champion Power Equipment (CPE).

Have questions or need assistance?
Do not return this product to the store!

WE ARE HERE TO HELP!
Visit our website:

www.championpowerequipment.com
for more info:

s Product Info & Updates
s Frequently Asked Questions

s Tech Bulletins
s Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

This manual must be used with Champion Power Equipment (CPE) manuals:
t
t

Installation Manual, Part No. 101049
Transfer Switch Manual, Part No. 101111
It is also recommended to refer to the reference materials list on
page 16 of the Installation Manual.

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

Model 100199

CONTENTS
CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Home standby generator . . . . . . . . . . . . . . . . . . . . 4

Battery Requirements . . . . . . . . . . . . . . . . . . . . . 19

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . 19

Safety Symbol Definitions . . . . . . . . . . . . . . . . . . . 5

Model and Serial Number . . . . . . . . . . . . . . . . . . 19

Installation Hazards. . . . . . . . . . . . . . . . . . . . . . . . 6

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Enclosure and Access . . . . . . . . . . . . . . . . . . . . . 20

Operating Hazards . . . . . . . . . . . . . . . . . . . . . . . . 7

Pre-Start Checklist . . . . . . . . . . . . . . . . . . . . . . . 20

Accidental Starting . . . . . . . . . . . . . . . . . . . . . . . . 8

Turning Off the Generator . . . . . . . . . . . . . . . . . . 20

Carbon Monoxide Hazards. . . . . . . . . . . . . . . . . . . 8

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Electrical Shock Hazards . . . . . . . . . . . . . . . . . . . . 9

Scheduled Maintenance Chart . . . . . . . . . . . . . . . 21

Fire/Explosion Hazards . . . . . . . . . . . . . . . . . . . . . 9

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Burn Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Engine Oil Requirements . . . . . . . . . . . . . . . . . . . . 21

Entanglement Hazards . . . . . . . . . . . . . . . . . . . . 10

Checking the Engine Oil Level . . . . . . . . . . . . . . . . . 21

Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 10

Changing the Engine Oil Level . . . . . . . . . . . . . . . . . 22

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Inspect and Clean Engine Air Cleaner . . . . . . . . . . 23

Safety, Serial/Model, Nameplate Label Locations . . . 11

Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Safety Labels on Unit . . . . . . . . . . . . . . . . . . . . . . . 12

Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . 24

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . 13

Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . 24

Component Identification – 8.5 kW Generator. . . . 13

Maintenance After Submersion . . . . . . . . . . . . . . 24

Component Identification – Engine . . . . . . . . . . . . 14

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Return to Service after Storage . . . . . . . . . . . . . . . . 25

Main Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . 14

Engine Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . 26

Exercise Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Engine Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Set Exercise Time. . . . . . . . . . . . . . . . . . . . . . . . . . 15

Enclosure and Assemblies Diagram . . . . . . . . . . . . . 28

Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Enclosure and Assemblies Parts List . . . . . . . . . . . . 29

Engine Control Module . . . . . . . . . . . . . . . . . . . . . . 15

Alternator and Exhaust System Diagram . . . . . . . . . 30

Reset Fault Code(s) . . . . . . . . . . . . . . . . . . . . . . . . 15

Alternator and Exhaust System Parts List . . . . . . . . . 31

ATS Control Module . . . . . . . . . . . . . . . . . . . . . . . . 16

Control Panel Diagram . . . . . . . . . . . . . . . . . . . . . . 32

Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . 17

Control Panel Parts List . . . . . . . . . . . . . . . . . . . . . 33

Emission Requirements . . . . . . . . . . . . . . . . . . . . 17

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 35

© 2015 Champion Power Equipment

Part No. 101048

3

Model 100199

INTRODUCTION
Congratulations on your purchase of a Champion Power
Equipment (CPE) home standby generator. This generator is
designed and engineered in the USA to exacting standards of the
North American market. This engine-powered generator meets
all Environmental Protection Agency (EPA) Phase 3 requirements
and is approved by CETLUS as tested to UL2200 and CSA22.2 No.
100 in both the USA and Canada.
With proper use and maintenance, this generator will provide
years of satisfying service.
The Champion Staff,
Champion Power Equipment
12039 Smith Ave.
Santa Fe Springs, CA 90670
Toll-free: 1-877-338-0999
Mon-Fri 8:30 AM – 5:00 PM (PST/PDT)
www.championpowerequipment.com

HOME STANDBY GENERATOR
This home standby generator is intended exclusively for outdoor
installation. This generator will operate using either liquified
petroleum gas (LPG) or natural gas (NG).
This generator is designed to supply typical home load such as:
t

Induction motors – sump pumps, refrigerators, air
conditioners, furnaces

t

Electronic items – televisions, computers

t

Household lighting

t

Microwaves

t

This generator is not intended for use in critical life
support applications.

Proper sizing of the generator is required to ensure proper
operation of appliances. Some appliances require additional
wattage to start and must be considered.

4

Part No. 101048

Model 100199

SAFETY

!

This is the safety alert symbol. It is used to alert
you to potential physical injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.

The words DANGER, WARNING, CAUTION and NOTICE are used
throughout this manual to highlight important information.

!

SAFETY SYMBOL DEFINITIONS

!

DANGER

Depicts action NOT to be taken or
action to be stopped in order to avoid
hazard

WARNING

White hazard pictorial on blue circle

Indicates a hazardous situation that, if not avoided,
could result in death or serious injury.

!

CAUTION

Indicates a hazardous situation that, if not avoided,
could result in minor or moderate injury.

NOTICE
Indicates a situation that can cause damage to the
equipment, personal property and/or the environment, or
cause the equipment to operate improperly.

Warns that hazard exists and describes
its nature and/or consequences
Black hazard pictorial on white circle
enclosed by red circular band with red
diagonal bar

Indicates a hazardous situation that, if not avoided, will
result in death or serious injury.

!

Black hazard pictorial on yellow
equilateral triangle enclosed by black
triangular band

Depicts action to be taken in order to
avoid hazard

WARNINGS

!

Safety alert symbol

Asphyxiation hazard

NOTE: Indicates a procedure, practice or condition that
should be followed in order for the generator to
function in the manner intended.
Electrical shock hazard

Entanglement hazard

Fire hazard

© 2015 Champion Power Equipment

Part No. 101048

5

Model 100199

SAFETY
INSTALLATION HAZARDS
Explosion hazard

Burn hazard

!

!

WARNING

Have only a qualified electrician
or installation technician who is
familiar with applicable codes,
standards and regulations install
and service the generator.
ALWAYS comply with local, state
and national electrical and building
codes when installing the generator.
NEVER alter the recommended
installation in a way that would
render the unit noncompliant with
these codes.

Sever hazard (rotating blade)

ALWAYS comply with regulations
that Occupational Safety and
Health Administration (OSHA) has
established.

Crush hazard (top)

ENSURE the generator is installed
following the manufacturer’s
instructions.

MANDATORY ACTIONS

NOTICE

Read manufacturer’s instructions

Before welding components on the generator, contact CPE
for recommended welding instructions.
Wear eye protection

Wear personal protective equipment

Do not leave tools in the area

6

Part No. 101048

!

!

WARNING

Not intended for use in critical life
support applications.

Model 100199

SAFETY
BEFORE STARTING
!

OPERATING HAZARDS

CAUTION

Before starting, operating and
maintaining this generator, be sure
to read and understand the content
and safety messages in this manual.
The operator is responsible for safe
operation and maintenance of the
generator. Be sure all potential users
of the generator also understand
these instructions. If any portion
of this manual is not understood,
contact your dealer for assistance
before operating the generator.
The operator is responsible for
performing all safety checks, making
sure all maintenance is properly
performed and making sure the
generator is periodically checked by
the dealer.
Inspect the generator regularly.
Contact your dealer if repairs are
needed.
NEVER climb or step on any part or
components of the generator. Doing
so may result in injury and cause
leaking fuel and exhaust.

© 2015 Champion Power Equipment

!

!

WARNING

ALWAYS operate the generator
following the manufacturer’s
instructions. Operating the generator
imprudently, neglecting maintenance
or being careless can result in injury
or possible death.
DO NOT allow children or unqualified
persons to operate or service the
generator.
NEVER operate the generator
with the covers open. Operate the
generator only with the covers
closed and secured in place. NEVER
leave the covers unlocked.
Remain alert at all times when
working on the generator. NEVER
work on the generator when
physically or mentally fatigued.
Never operate the generator while
under the influence of alcohol
or drugs. Their effects on vision
and judgment make operating a
generator dangerous.

Part No. 101048

7

Model 100199

SAFETY
ACCIDENTAL STARTING

CARBON MONOXIDE HAZARDS

WARNING

!

!

ALWAYS prevent the generator from
starting while the covers are open.
The generator may crank and start
at any time without notice. Follow
these steps in order:
1.

Turn the exercise switch to
the OFF position.

2.

Switch the main circuit
breaker to the OFF position.

3.

Turn the ATS control module
to the OFF position.

4.

Turn the engine control
module switch to the OFF
position.

5.

Disconnect the NEGATIVE, NEG
or (-) battery cable first, and
then remove the POSITIVE,
POS or (+) battery cable.

Generator exhaust contains carbon
monoxide, a colorless, odorless,
poisonous gas. Breathing carbon
monoxide will cause nausea,
dizziness, fainting or death. If you
start to feel dizzy or weak, get to
fresh air immediately.
t The generator must be installed
and operated outdoors only.
NEVER install the generator where
exhaust fumes could seep inside
or be drawn into a potentially
occupied building through
windows, air intake vents or other
openings.
t Avoid breathing exhaust fumes
when near an operating generator.
t NEVER alter or add to the exhaust
system or do anything that might
render the system unsafe or in
noncompliance with applicable
codes, standards, laws and
regulations.

To return the generator to service,
follow these steps in order:
1.

8

Part No. 101048

Connect the POSITIVE, POS
or (+) battery cable first, and
then connect the NEGATIVE,
NEG or (-) battery cable.

2.

Turn the engine control
module switch to the ATS
position.

3.

Turn the ATS control module
switch to the AUTO position.

4.

Switch the main circuit
breaker to the ON position.

5.

Turn the exercise switch to
the ON position.

DANGER

t Install a battery-operated carbon
monoxide detector on each
level of any building adjacent
to the generator following the
manufacturer’s instructions.
t NEVER permit even partial
blockage of engine cooling
ventilation air. Doing so can
seriously affect safe operation of
the generator.
Carbon monoxide poisoning symptoms include but are not
limited to the following:
t

Light-headedness, dizziness

t

Physical fatigue, weakness in joints and muscles

t

Sleepiness, mental fatigue, inability to concentrate or
speak clearly, blurred vision

t

Stomachache, vomiting, nausea

Model 100199

SAFETY
Carbon monoxide poisoning is possible if someone is
experiencing any of these symptoms. Seek fresh air immediately.
DO NOT sit, lie down or fall asleep. Alert others to the possibility
of carbon monoxide poisoning. If the affected person does
not improve within minutes of breathing fresh air, call 911
immediately.

ELECTRICAL SHOCK HAZARDS
!

WARNING

Use extreme caution when near
the generator while it is operating.
The generator produces dangerous
voltage.
t Avoid contact with bare wires,
terminals and connections while
the generator is operating.
t ALWAYS stand on an insulated dry
surface to reduce shock hazard
if work must be done on an
operating generator.
t NEVER wear jewelry that can
conduct electricity when working
on the generator.
t NEVER handle any kind of
electrical device while hands or
feet are wet, while standing in
water or while barefoot.
t Proper earth grounding of the
frame and external electrical
conductive components is
required by the National Electrical
Code (NEC). State and local codes
for proper grounding may also
apply.

FIRE/EXPLOSION HAZARDS
!

WARNING

NG and LPG are extremely explosive.
t NEVER allow any flames or smoke
near the fuel system.
t Wipe up any oil spills immediately.
t NEVER allow any combustible
materials to be near the generator
or to be left in the generator
compartment.
t ALWAYS keep the surrounding
area near the generator clean and
free of debris.
t Be sure to properly purge the fuel
lines and leak-test according to
applicable codes before placing
the generator in service.
t Be sure to regularly inspect the
fuel system for leaks. NEVER
operate the generator if a fuel leak
is present.
t Install a fire extinguisher near
the generator. Keep it properly
charged and be familiar with
its use. An ABC rated National
Fire Protection extinguisher is
appropriate for use on standby
electric systems. Contact your
local fire department with any
questions concerning the fire
extinguisher.

t Avoid direct contact with an
electric shock victim. Immediately
shut down the source of electrical
power. If this is not possible,
attempt to free the victim from
the live conductor using a
nonconducting item such as a
dry board or rope. If the victim is
unconscious, apply first aid and
call 911 immediately.

© 2015 Champion Power Equipment

Part No. 101048

9

Model 100199

SAFETY
BURN HAZARDS
!

!

WARNING

Batteries contain sulfuric acid and
generate explosive mixtures of
hydrogen and oxygen gases. Keep
any device that may cause sparks
or flames away from the battery to
prevent explosion.

ALWAYS allow hot surfaces to cool to
the touch. Running engines produce
heat. Severe burns can occur on
contact.
t DO NOT touch hot surfaces.

Always wear protective glasses
or goggles and protective clothing
when working with batteries.
You must follow the battery
manufacturer’s instructions on
safety, maintenance and installation
procedures.

t Avoid contact with hot exhaust
components and gases.

ENTANGLEMENT HAZARDS
!

WARNING

Use extreme caution when near
rotating parts. Rotating parts can
entangle hands, feet, hair, clothing
and/or accessories. Traumatic
amputation or severe laceration can
result.
t Keep hands and feet away from
rotating parts.
t Tie up long hair and remove
jewelry.
t Operate equipment with guards in
place.
t DO NOT wear loose-fitting
clothing, dangling drawstrings or
items that could become caught.

BATTERY HAZARDS
!

WARNING

Always read and comply with
the battery manufacturer’s
recommendations for procedures
concerning proper battery use and
maintenance.

10 Part No. 101048

WARNING

SAFETY LABELS
!

!

WARNING

All safety labels must be legible to
alert personnel of safety hazards.
t Replace any illegible or missing
label immediately. Missing safety
labels must be replaced in their
original position before the
generator is operated.
t DO NOT operate the generator if
there are missing or badly worn
safety labels.

Model 100199

SAFETY
SAFETY, SERIAL/MODEL, NAMEPLATE LABEL LOCATIONS
The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing.

4

3

!

5

2
A

1

B

6

A) Serial number location
B) Nameplate

© 2015 Champion Power Equipment

Part No. 101048

11

Model 100199

SAFETY
SAFETY LABELS ON UNIT
!

!

1

Poisonous Gas Hazard Generator exhaust
contains carbon monoxide. Breathing carbon
monoxide will cause nausea, dizziness, and
fainting, and it may cause death.

!
Risque d’empoisonnement par le gaz Les gaz
d’échappement de groupe électrogène contiennent
du monoxyde de carbone. Si l’on respire du
monoxyde de carbone, ceci peut provoquer des
nausées, un évanouissement et une perte de
conscience, et ceci peut provoquer la mort.

!

Fire Hazard ALWAYS keep the surrounding
area near generator clean and free of debris
and/or dry vegetation. The generator may
create sparks while operating.

Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.

Burn Hazard DO NOT
touch hot surfaces. Allow
the engine and alternator
to cool to the touch
before servicing.

!

!

Risque d’incendie Nettoyez TOUJOURS la
surface à proximité du groupe électrogène et
enlevez les débris et/ou la végétation sèche.
Le groupe électrogène peut générer des
étincelles pendant son fonctionnement.

Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.

!
Danger de brulure NE
TOUCHEZ PAS les
surfaces chaudes.
Laissez le moteur et
l’alternateur devenir froid
au toucher avant
d’intervenir.

!

!

!

!

2

Riesgo de gas venenoso El escape del
generador contiene monóxido de carbono. Aspirar
monóxido de carbono causará náuseas, mareos,
desvanecimiento y hasta la muerte.
100792

Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
100791

100792

100791

Riesgo de incendio SIEMPRE mantenga el
área circundante cerca del generador limpia y
libre de escombros y/o vegetación seca. El
generador puede crear chispas mientras está
en funcionamiento.

100793

!

100793

Riesgo de quemaduras
NO toque las superficies
calientes. Deje que el
motor y el alternador se
enfríen para tocarlos
antes de realizarles el
mantenimiento.
100794

100794

3

!

4

!

Electrical Shock Hazard
Do not remove this access panel. The panel
should only be removed by an authorized
Service Dealer or a qualified electrician;
high voltage inside.

!
Risque de choc électrique
N’enlevez pas ce panneau d’accès.
Le panneau ne devrait être enlevé que par
un concessionnaire d’entretien agréé ou un
électricien qualifié ; haute tension à l’intérieur.

5

!

Electrical Shock Hazard ALWAYS
close and lock generator covers before
operating. The generator produces
dangerous voltage.

Burn Hazard DO NOT touch hot
surfaces. Avoid contact with
exhaust components and gases.

!

!

Risque de choc électrique Fermez et
verrouillez TOUJOURS les capots de
groupe électrogène avant d’utiliser le
groupe. Le groupe électrogène génère
des tensions dangereuses.

Risque de brûlure NE touchez
PAS les surfaces chaudes. Evitez
le contact avec les composants et
les gaz d’échappement.

!

!
Riesgo de quemaduras NO toque
las superficies calientes. Evite el
contacto con los componentes de
escape y gases.
101051

Riesgo de descarga eléctrica
SIEMPRE cierre y trabe las tapas del
generador antes de ponerlo en
funcionamiento. El generador produce
un voltaje peligroso.
100789

101051

100789

!
Riesgo de descarga eléctrica
No remueva este tablero de acceso. El tablero
sólo deberá ser removido por un distribuidor
de servicio autorizado o un electricista
calificado; alto voltaje al interior.
101045

101045

6

!

Explosion Hazard Battery gases are explosive.
Keep sparks and flames away from the battery
compartment.

Read Operator’s Manual Read,
understand and follow all safety
messages in Installation and Operator’s
manuals.

!

!
Risque d’explosion Les gaz dégagés par la
batterie peuvent exploser. Ecartez les étincelles
et les flammes du compartiment batterie.

Lisez le manuel d’utilisation Lisez,
comprenez bien et respectez tous les
messages de sécurité dans les manuels
d’installation et d’utilisation.

!

!
Riesgo de explosión Los gases de las baterías
son explosivos. Mantenga las chispas y llamas
alejadas del compartimento de las baterías.

100787

100787

12 Part No. 101048

!

!

Lea el manual del operador Lea,
comprenda y siga todos los mensajes
de seguridad en los manuales de
instalación y del operador.
100788

100788

Starting Hazard The generator may crank and
start at any time without notice. Prevent the
generator from starting while the covers are open.
See the safety section of the operator’s manual for
further detail.

!
Risque au démarrage Le groupe électrogène
peut tourner et démarrer à tout moment sans
préavis. Ne démarrez pas le groupe électrogène
lorsque les capots sont ouverts. Consultez la
section sécurité du manuel d’utilisation pour plus
de détail.

!
Riesgo de inicio El generador puede encenderse
y ponerse en marcha en cualquier momento sin
previo aviso. Evite que el generador se ponga en
marcha mientras las tapas están abiertas. Vea la
sección de seguridad en el manual del operador
para más detalles.
100795

100795

Model 100199

GENERAL INFORMATION
COMPONENT IDENTIFICATION – 8.5 KW GENERATOR
6

5

4

7

2
1
8

9

3

10

11
12

Figure 1
1.

Exhaust System

7.

Exercise Switch

2.

Air Inlet

8.

ATS Control Module

3.

Fuel Regulator/Wire
Connections (behind panel)

9.

Engine Control Module

4.

Main Circuit Breaker

11. Engine

5.

Hour Meter

12. Alternator

6.

Exterior Fault Code Indicator
Light

© 2015 Champion Power Equipment

10. Batteries (not included)

Part No. 101048

13

Model 100199

GENERAL INFORMATION
COMPONENT IDENTIFICATION –
ENGINE
2

CONTROL PANEL
MAIN CIRCUIT BREAKER
The 35.5-amp main circuit breaker protects the generator from
circuit overload. The main circuit breaker controls total output of
the generator. (Figure 3)

3

1

4

MAIN CIRCUIT BREAKER
DISJONCTEUR PRINCIPAL
INTERRUPTOR DE CIRCUITO PRINCIPAL

ON
MARCHE
ENCENDIDO

5

OFF
ARRÊT
APAGADO

Figure 3

Figure 2
1.

Engine Starter

4.

Fuel Mixture Valve

2.

Engine Oil Dipstick

5.

Air Cleaner

3.

Spark Plug

EXERCISE SWITCH
The exercise switch incorporates a built-in timer. The generator
will automatically perform an exercise period once every
seven days (168 hours). At the start of the exercise period, the
engine will start and run for 15 minutes. Load transfer from the
generator output will not occur unless the utility power is lost.
When the switch is in the OFF position, the exercise function is
disabled. Refer to Set Exercise Time to reset. (Figure 4)

EXERCISE / EXERCICE
EJERCICIO
ON
MARCHE
ENCENDIDO

OFF
ARRÊT
APAGADO
Figure 4

14 Part No. 101048

Model 100199

GENERAL INFORMATION
SET EXERCISE TIME
To set the exercise time, the engine control module switch
must be in the ATS mode. Decide on the desired day and time
to exercise the generator. Press the exercise switch to ON. The
generator will start and run for 15 minutes and then shut off.
The exercise time is now set. The generator will begin the next
exercise period exactly 168 hours from when the exercise switch
was pressed to the ON position.

Exercise / Exercice /
Ejercicio

Hz over/under / Hz plus / sous
Hz Más / Menos
High engine temperature
Surchauffe moteur
Alta temperatura del motor

Low oil / Huile basse
Baja de aceite
Over crank
Surdémarrage
Sobre manivela

The exercise time will have to be reset if:
The battery was disconnected from the generator

t

The switch was moved to the OFF position for
maintenance

Run / Marche
Funcionar
Power / Alimentation
Potencia

HOUR METER
The generator is equipped with an hour meter that will display
the generator actual run and exercise times.

ENGINE CONTROL MODULE
The engine control module contains the ATS/OFF/Manual mode
switch and the LEDs that indicate if a generator operation is
being performed or if there is an active alarm. (Figure 5)
If the exterior fault code indicator light is on, open the enclosure
to view the engine control module. Determine what the fault code
is and remedy the situation or have the generator serviced by an
authorized Service Dealer or contact Champion Customer Service
at 1-877-338-0999.

RESET FAULT CODE(S)
There is also an exterior fault code indicator light located on the
back of the enclosure. This should be checked weekly to make
sure there are no active fault codes.
The fault code(s) can be reset by placing the Engine Control
Module (Figure 5) in the OFF position. This will reset fault LED,
however if a fault code(s) re-occurs it must be addressed.

© 2015 Champion Power Equipment

OFF
Manual
ARRÊT Manuel
APAGADO Manual

Low battery / Batterie faible
Batería baja

If you choose to change the current exercise time setting, choose
the new day and time and cycle the exercise switch from off to
on and it will begin the cycle again. (Figure 4)

t

ATS
ATS
ATS

Figure 5
MODE SWITCH
t ATS – This position allows for fully automatic operation. If
utility power is lost, the generator will automatically start
up. It also allows the generator to automatically perform
the exercise period.
t

OFF – This position shuts down the engine and prevents
automatic operation of the generator.

t

Manual – This position allows manual starting of the
engine. Load transfer from the generator output does not
occur unless the utility power is lost.

EXERCISER LED
The green LED will be lit when the generator is performing the
excercise period. When the exercise period has completed, the
LED will turn off.
LOW BATTERY LED
The red LED will be lit if the battery voltage fell below 21.0 volts
for at least one minute while the engine was running. If battery
voltage rises above 21.1 volts, the LED will turn off. Battery
voltage is not monitored when cranking the engine.

Part No. 101048

15

Model 100199

GENERAL INFORMATION
HZ OVER / UNDER SPEED LED
The red LED will be lit if the engine was operating above or
below its preset speed limit. The engine will shut down, and the
LED will remain lit until the generator is repaired and operating
correctly. Appliances connected to the generator circuit could be
damaged from high generator output if the engine is allowed to
operate above its preset limit. If this failure occurs, contact an
authorized Service Dealer or contact Champion Customer Service
at 1-877-338-0999.
HIGH ENGINE TEMP LED
The red LED will be lit if the engine operating temperature
is too high. It could be from an excessive load, high ambient
temperature or engine over speeding.
LOW OIL LED
The red LED will be lit if the engine oil level has dropped below
the safe operating level. When this happens, the engine will shut
down. Check the engine oil level before attempting to restart the
engine. The engine will not start until the problem is corrected.
OVER CRANK LED
The red LED will be lit if the engine tried to start but was
unable to start in the specified time period. The engine will try
to start five times and if unsuccessful the light will turn on. This
may occur on initial start-up, the fuel system needs to be fully
pressurized to start and operate. Follow reset procedure on page
15.
RUN LED
The green LED will be lit indicating the engine is running.
POWER LED
The green LED will be lit indicating the generator is working
correctly and loads can be connected to it.

16 Part No. 101048

ATS CONTROL MODULE
The ATS control module contains the TEST/AUTO/OFF switch and
LEDs that indicate type of power delivery. (Figure 6)

UTILITY
UTILITÉ
UTILIDAD

LOAD
CHARGER
CARGA

GENSET
GENSET
GENSET

TEST / ESSAI / PRUEBA
AUTO / AUTO / AUTOMÁTICO
OFF / ARRÊT / APAGADO

Figure 6
TEST/AUTO/OFF SWITCH
t TEST – This position allows verification that the generator
power delivery circuit is functional. With the switch in
the TEST position, the engine will start and the ATS will
transfer. The GENSET LED, ATS LED (middle LED) and
LOAD LED should be lit, indicating the generator power
delivery circuit is functional.
t

AUTO – This position allows automatic delivery of power
from the generator if there is a utility outage. With the
switch in the AUTO position and the engine not running,
the UTILITY LED, ATS LED (middle LED) and LOAD LED
should be lit, indicating the household is using utility
provided power.

t

OFF – This position will not allow any power to be
delivered to the ATS when the engine is running.

Model 100199

GENERAL INFORMATION
BATTERY CHARGER

EMISSION REQUIREMENTS

The LEDs on the battery charger indicate the state of the
battery’s charge level. Battery charger rating 24 Vdc 1.6A.
(Figure 7)

This engine-powered generator meets all United States
Environmental Protection Agency (EPA) Phase 3 requirements
and is approved in both the USA and Canada.

POWER
ALIMENTATION
POTENCIA

RECOGNIZED
COMPONENT

NO CHARGE / PAS DE CHARGE /
SIN CARGO

E. O.

AUTOMATIC BATTERY CHARGER /
CHARGE AUTOMATIQUE DE BATTERIE /
CARGADOR DE BATERÍA AUTOMÁTICO
Conforms to UL
Std. 1236

MODEL / MODÈLE / MODELO : 100482

Power: 80-125 Vac 1.0 A 50 / 60 Hz
Output: 24 Vdc 1.6 A
Alimentation : 80-125 V c.a. 1,0 A 50 / 60 Hz
Sortie : 24 V c.c. 1,6 A
Potencia: 80 - 125 V C.A. 1,0 A 50 / 60 Hz Producción: 24 V C.C. 1,6 A

POWER / ALIMENTATION /
POTENCIA

L

N

OUTPUT / SORTIE /
PRODUCCIÓN

V
ADJ

This generator is certified to operate on pipeline NG and LPG
(vapor) fuel for use as a stationary engine for standby power
generation. Federal and/or local laws may be violated if it is used
for any other purpose.
The maintenance schedule must be followed to ensure that the
engine complies with the applicable emission standards for the
duration of the engine’s life.
The following components on the engine consist of the emission
control system:
t

Fuel metering system – mixer and fuel regulator

t

Air induction system – air cleaner housing and element

t

Ignition system – spark plug and ignition module

The emissions compliance period for which the engine has been
shown to meet federal emission requirements is stated on the
emission compliance label attached to the engine. Emission
Control System Warranty found at the end of this manual.

Figure 7
POWER

When lit, it indicates the battery is fully
charged.

Small Bar

When lit, it indicates the battery is
receiving a trickle charge.

Middle Bar

When current output is near 50%, the LED
turns on.

Large Bar

When LED light is on, the charger is
operating above 50% capacity.

NO CHARGE

When lit, it indicates a problem with
the battery or battery charger. See
TROUBLESHOOTING on page 35.

© 2015 Champion Power Equipment

Part No. 101048

17

Model 100199

GENERAL INFORMATION
SPECIFICATIONS
Home standby generator
Maximum continuous power, LPG

8.5 kW

Maximum continuous power, NG

7.5 kW

Rated voltage

120/240

Amps
Harmonic distortion
Main line circuit breaker

70.8/35.4 LPG, 62.5/31.25 NG
Less than 5%
35.5 amp

Phase

Single

Frequency

60 Hz

Unit weight
Size (L x W x H)

365.1 lb. (165.6 kg)
49.1 x 28 x 28.3 in. (124.7 x 71 x 72 cm)

Engine
Type
No. of cylinders

Champion OHV
1

Displacement

439 cc

Cylinder block

Aluminum with cast-iron sleeve

Ignition system

Solid state – magneto

Spark plug

F7RTC (NGK BPR7ES)

Governor
Compression ratio
Starter
Oil capacity
RPM

Mechanical
9.5:1
Electric 24V DC
1.2 qt (1.1 L)
3600

Controls
Mode switch auto
Mode switch manual
Mode switch off

Auto start on utility failure
Starts on demand
Stops unit/control and charger active

Ready to run/maintenance messages

Standard

Programmable start delay

Standard

Engine start sequence

Standard

Starter lockout

Standard

Battery charger/low battery indicator

Standard

Charger fault

Standard

AVR over voltage protection

Standard

Low oil protection

Standard

Safety fused

Standard

Overcrank/overspeed/underspeed protection

Standard

18 Part No. 101048

Model 100199

GENERAL INFORMATION
FUEL SYSTEM

BATTERY CHARGING

The engine is fitted with a dual master mixer assembly
carburetion system, which allows it to run on either NG or
LPG. It has been configured at the factory to run on NG. If your
installation requires the engine to run on LPG, orifices in the
master mixer assembly carburetor must be changed.

The generator is equipped with an automatic battery charger. The
charger will sense the battery’s state of charge and automatically
charge the battery when required. LED lights on the charger display
the battery state of charge. See Figure 7 on page 17.

MODEL AND SERIAL NUMBER

BATTERY REQUIREMENTS

The model and serial number plate is affixed to the generator
above the control panel. Have this information if calling for
service or ordering parts. (Figure 9)
RATED FREQUENCY

RATED VOLTAGE

70.8 A / 35.4 A (LPG)

60 Hz

120/240~,single-phase

FACTEUR DE PUISSANCE

COURANT NOMINALE

FRÉQUENCE NOMINALE

TENSION NOMINALE

50 %

1,0

70,8 A / 35,4 A (GPL)

60 Hz

VELOCIDAD NOMINAL DEL MOTOR

MAX DESEQUILIBRIO DE LA CARGA

FACTOR DE POTENCIA

CORRIENTE NOMINAL

FRECUENCIA NOMINAL

120 / 240~,monophasées TENSIÓN NOMINAL

25-40 ºC

3600 r/min

50 %

1,0

70,8 A / 35,4 A (LPG)

100199

P/N 100970

Conforms to UL Std.
No. 2200
Certified to
CAN/CSA Standard
C22.2 No. 100

MODEL
MODELO
MODÈLE

RATED CURRENT

1.0

MAX DÉSÉQUILIBRE DE CHARGE

3600 r/min

STATIONARY ENGINE DRIVEN GENERATOR / STATIONNAIRE GÉNÉRATEUR ENTRAÎNÉ PAR UN MOTEUR /
ESTACIONARIO ACCIONADA POR EL MOTOR GENERADOR

POWER FACTOR

50%

RÉGIME MOTEUR NOMINAL

60 Hz

MAX LOAD UNBALANCE

3600 r/min

120 / 240~,monofásicas

RATED ENGINE SPEED

H

TEMPERATURA AMBIENTE NOMINAL

AISLANTE CLASE

25-40 ºC

H

TEMPÉRATURE AMBIANTE NOMINALE

ISOLATION DE CLASSE

25-40 ºC

H

FLOTANTE

RATED AMBIENT TEMP

INSULATION CLASS

NEUTRO

For battery installation, maintenance, and safety
requirements refer to purchased manufacturer battery
installation and safety manual.

PARA EL SERVICIO SUPLENTE

CAUTION

CARCASA A PRUEBA DE LLUVIA EQUIPADO

!

CHAMPION POWER EQUIPMENT

Figure 8

FLOTTANT

1

NEUTRE

POUR LE SERVICE DE SECOURS

2

12039 Smith Ave., Santa Fe Springs, CA 90670 USA

To Ground

FLOATING

BOÎTIER ÉTANCHE À LA PLUIE ÉQUIPÉ

To Starter

NEUTRAL

RAINPROOF ENCLOSURE FITTED

Install a cable from the positive (+) terminal of one battery to the
negative (–) terminal of the other battery. Always connect the
positive (+) battery cable to the generator first. (Figure 8)

FOR STANDBY SERVICE

Champion requires two (2) 12 volt batteries with a minimum of
18 Ah with a minimum of 270 CCA each. [battery size: 6-7/8
L x 3-7/16 W x 6-1/8 H inches (175 mm L x 87 mm W x 155
mm H)]. Purchase the batteries locally. Install the positive battery
cable first.

Figure 9

© 2015 Champion Power Equipment

Part No. 101048

19

Model 100199

OPERATION
Before operating the generator, review SAFETY section starting
on page 5.

ENCLOSURE AND ACCESS
Open the enclosure to gain access to the generator and its
components. (Figure 10) Unlock the handles. Turn the handles
and lift the hoods up and to the outside.

PRE-START CHECKLIST
To make sure the generator is ready for proper operation, the
following items should be checked:
t

Fuel valve is in the ON position

t

No fault code LEDs are lit

t

Battery is at full charge

t

ATS control module is in the AUTO position

t

Engine control module is in the ATS position

t

Transfer switch lever is in the Utility Power position

TURNING OFF THE GENERATOR
If you need to shut off the generator when it is running, turn
the engine control module switch to the OFF position. This will
shut off the engine. With the engine control module in the OFF
position, the generator will not start, even if there is loss of utility
power.

Figure 10

20 Part No. 101048

Model 100199

MAINTENANCE
ENGINE OIL

Before performing maintenance procedures, review SAFETY
section starting on page 5.
Ensure that the ATS and Engine Switches are in the OFF position
before performing any maintenance or cleaning.

Use American Petroleum Institute (API) Service Class SN or
better. Do not use special additives. All temperatures full
synthetic 5W-30.

SCHEDULED MAINTENANCE
CHART
First
5 Hours of
Operation
Change
engine oil
Check engine
oil level
Inspect fuel
lines and
connections
Check
exterior fault
code indicator
light
Inspect
and clean
enclosure
louvers
Inspect and
clean battery
terminals
Inspect and
clean engine
air cleaner
Inspect
engine spark
plug
Complete
inspection
of generator
and engine
tune-up

Weekly

Monthly

√

ENGINE OIL REQUIREMENTS

Every
2 Years
or 100
Hours of
Operation

√**
√*
√

CHECKING THE ENGINE OIL LEVEL
Check the oil level daily when the generator is running for an
extended period of time.
1.

If the generator is running during a utility outage, turn off
all household loads.

2.

Turn the engine control module switch to the OFF position.

3.

Remove the dipstick. Wipe it dry with a clean cloth and
completely reinsert it into the dipstick tube. See figure 12,
page 22.

√

√

√

√**

√

√***
Figure 11

* Monthly or 24 hours of continuous operation
** Service sooner if operating in high ambient temperatures or a
dusty and dirty environment.
*** Maintenance should be performed by your service dealer.

© 2015 Champion Power Equipment

Part No. 101048

21

Model 100199

MAINTENANCE
NOTICE
DO NOT overfill the engine with engine oil. Damage to the
engine may occur.
4.

Remove the dipstick. The oil level should be at the FULL
mark. If necessary, add oil. DO NOT overfill.

4.

Turn the engine control module switch to the OFF position.

NOTICE
Always be environmentally responsible. Consult the local
authorities or reclamations facility for proper disposal of
engine oil waste.
5.

Position drain pan under alternator.

6.

Loosen hose clamp on oil drain hose and slide drain hose
off retaining pin. (Figure 13)

3

2
1

Figure 12
5.

Install the dipstick.

6.

Turn the engine control module switch to its prior position.

CHANGING THE ENGINE OIL
!

WARNING

Always wear protective glasses
or goggles and protective clothing
when changing hot engine oil.

Figure 13
1. Oil Drain Hose

3. Retaining Pin

2. Hose Clamp
7.

Position drain hose into drain pan and allow crankcase to
empty.

8.

Reinstall the hose onto the retaining pin and reposition
hose clamp.

9.

Fill the engine with the proper amount of engine oil. See
Figure 12.

10. Turn the engine control module switch to its prior position.
11. Turn the ATS to the AUTO position.
1.

Turn the ATS to the OFF position.

2.

Turn the engine control module switch to the MANUAL
position.

3.

Allow the engine to run until it reaches operating
temperature.

22 Part No. 101048

Model 100199

MAINTENANCE
INSPECT AND CLEAN ENGINE
AIR CLEANER

SPARK PLUG

1.

Turn the engine control module switch to the OFF position.

2.

Unsnap the clips holding the air cleaner cover in place and
remove the air cleaner cover.

3.

1.

Turn the ATS to the OFF position.

2.

Turn the engine control module switch to the OFF position.

3.

Remove the spark plug cable from the spark plug.

4.

Clean the area around the spark plug to keep dirt out of
the engine and remove the spark plug.

5.

Inspect the spark plug electrode and replace the plug if
the electrode shows signs of deterioration.

6.

Check the gap before installing the spark plug. The spark
plug gap should be 0.028 – 0.031 in. (0.7 – 0.8 mm).

Remove the paper element.
2
3

1

Figure 14
1.

Air Cleaner Cover
Clips

2.

Paper Element

3.

Air Cleaner Cover

4.

Inspect the paper element for any rips or tears. Replace if
damaged.

5.

Hold the paper element up to a light. You should be able
to see light through the paper element, if not replace the
element.

6.

0.028 - 0.031 in.
(0.7 - 0.8 mm)
Figure 15
7.

Carefully thread the spark plug into the engine and tighten
to 20-30 N-m (14.8-22.1 lbf-ft).

Install paper element in the air cleaner housing with the
pleats facing towards the air cleaner cover.

8.

Re-connect the spark plug cable.

9.

Turn the engine control module switch to its prior position.

7.

Install the cover and snap the clips in place.

10. Turn the ATS to the AUTO position.

8.

Turn the engine control module switch to its prior position.

© 2015 Champion Power Equipment

Part No. 101048

23

Model 100199

MAINTENANCE
BATTERY MAINTENANCE
1.

Turn the engine control module switch to the OFF position.

2.

Inspect the battery cables and terminals for corrosion.

3.

Check that the cables are securely fastened to the
terminals.

4.

Check the ground lug and make sure the connections are
tight.

5.

Check the fluid level of the battery, unless sealed. If low,
top off the level using distilled water only.

If the house or building has been exposed to a flood, it should
be inspected by a certified electrician for any electrical problems
that may occur if the generator is put back into service or if utility
power is restored.

STORAGE
If the generator is not going to be used for several months and
not exercised every 7 days, it should be prepared for storage.
1.

Follow all battery instructions provided by the battery
manufacture.

Manually start the engine and run it for several minutes to
allow it to warm up.

2.

CORROSION PROTECTION

With the engine running, turn the fuel shutoff valve to the
closed position and let the engine continue to run until it
shuts down.

3.

Once the engine has shut down, turn the engine control
module switch and the ATS control module switch to the
OFF position.

4.

Switch the generator’s main circuit breaker to the OFF
(OPEN) position.

5.

Turn off the utility power to the transfer switch.

Wash the outside of the enclosure using a mild soap and water.
Use an automotive-type wax and wax the outside of the enclosure
to protect it from the elements. If used in a salt water/coastal
area, the enclosure should be washed more frequently to prevent
corrosion. Spray light oil on the hinges for the enclosure doors.

6.

Disconnect the battery cables. Remove the negative cable
first.

7.

Change the engine oil. See CHANGING THE ENGINE OIL on
page 22.

8.

Remove the spark plug and spray fogging oil into the
spark plug hole. Install the spark plug and tighten.

MAINTENANCE AFTER
SUBMERSION

9.

Thoroughly wash and wax the exterior of the generator
enclosure. Do not use a pressure washer.

NOTICE
Never use a pressure washer to wash the interior of the
generator with water.

!

!

WARNING

Never try to start or operate the
generator if it has been submerged
underwater or exposed to a flood.

If the generator has been in conditions where it became
submerged underwater, the generator must be inspected and
maintenance must be performed before returning the generator
to service.
Turn engine control module and ATS control module to the
OFF position. Have a authorized Champion Dealer inspect the
generator and perform any necessary maintenance.

24 Part No. 101048

Model 100199

MAINTENANCE
RETURN TO SERVICE AFTER
STORAGE
1.

Make sure the utility power to the transfer switch is off.

2.

The engine control module switch and the ATS control
module switch should be in the OFF position.

3.

Check the engine oil level. Add oil if needed.

4.

Recharge the batteries to 100% state of charge. If the
batteries will not fully charge, replace the batteries.

!

!

WARNING

Always connect the positive
(+) battery cable first. After the
positive cable is connected, then
the negative (-) battery cable can
be attached. This minimizes the
possibility of electrical contact.

5.

Connect the positive (+) battery cable to the positive
(+) battery terminal first and then connect the negative
battery cable to the negative (-) battery terminal.

6.

Clean and wipe down the generator with mild soap and
water.

7.

Turn the fuel shutoff valve to the ON position.

8.

Turn the engine control module switch to the manual
position. The engine should start. Run the engine for 15
minutes to allow it to warm up. The fuel system might
require more than one start cycle to fully pressurize the
fuel system for operation.

9.

Make sure there are not any active fault codes.

10. Turn the engine control module switch to the OFF position
to shut off the engine.
11. Turn the ATS module switch to the AUTO position.
12. Turn on the utility power to the transfer switch. The utility
LEDs on the ATS module should be lit.
13. Turn the engine control module switch to the ATS position.
14. Set the exercise time. See EXERCISE SWITCH on pages
14 and 15.

© 2015 Champion Power Equipment

Part No. 101048

25

105

106

80

26 Part No. 101048

1

91

92

96

97

98

99

82

100

101

2

93

94

3

10

95

4
5

11
12

6

13 14

102 103 104

7

15

82

16

81

8

17

90

18

1

80

89

19

9

79
78

20

77

87

76

86

14

52

55
54

21

53

56

57

85

58

22

59

84

60

61

23

62

83

88

63

1

64

65

66

24

67

68

18

69

70

34

1

71

72

35

73

36

75

37

25

74

38

39

27

40

41

42

1

9

43

44

26

45

28

46

33

47

32

31

48

30

49

29

50

51

Model 100199

MAINTENANCE
ENGINE PARTS

Model 100199

MAINTENANCE
#

Part Number

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

1.5789.0612
47.080100.01.2
2.02.007
1.5789.0629
47.080005.00
46.123000.01
47.080001.00
46.120100.05
2.11.007
45.030032.00
1.9074.4.0306
5.1050.001
2.08.039
2.03.023
47.030100.04
45.127000.02
1.5789.0615
1.276.6202
47.050006.00
47.050100.01
46.030008.00
2.04.001
46.080600.00
1.276.6207
47.031100.00
47.031300.00.48
45.030007.03
1.5789.0840.0.8
2.03.021.1
45.110013.00
45.110100.00
21.110011.00
45.110012.00
47.050200.00
47.050005.01
2.09.004
45.050003.00
46.050303.02
46.050302.02
46.050301.02
2.04.004
47.030009.00
46.080400.00
47.010100.04
2.01.010
2.15.008(F7RTC)
2.08.122
46.020002.00
47.021000.00
45.020001.02
47.020100.00
45.032000.00
2.06.013
45.030200.00
47.041000.02
47.040004.00
47.040002.00
47.040006.00
46.040005.00
45.040015.00
45.040017.00

Flange Bolt M6 × 12
Fan Cover, Black
Nut M16 × 1.5
Flange Bolt M6 × 29
Plate, Fan
Ignition Coil
Cooling Fan
Flywheel, Electric Start
Oil Seal, Ø35 × Ø52 × 8
Sheath, Wire
Screw M3 × 6
Sensor, Oil Temperature
Drain Bolt, M12 × 1.5 × 15
Washer, Ø12.5 × Ø20 × 2
Crankcase
Oil Level Sensor
Flange Bolt M6 × 15
Bearing 6202
Weight Balancer
Crankshaft
Gasket, Crankcase Cover
Dowel Pin, Ø9 × 14
Air Guide, Right Side
Bearing 6207
Tube, Oil Fill
Dipstick Assembly, Yellow
Cover, Crankcase, LPG/NG
Flange Bolt M8 × 40
Washer, Ø6.4 × Ø13 × 1, Black
Shaft, Governor Gear
Gear, Governor
Clip, Governor Gear
Bushing, Governor Gear
Connecting Rod
Piston
Circlip, Ø21 × Ø1
Pin, Piston
Ring, Oil
Ring, Second Piston
Ring, First Piston
Dowel Pin, Ø12 × 20
Gasket, Cylinder Head
Air Guide, Lower
Cylinder Head
Stud Bolt M8 × 35
Spark Plug, F7RTC
Flange Bolt M10 × 100
Gasket, Cylinder Head Cover
Cylinder Head Cover, CPE
Breather Tube
Bolt, Cylinder Head Cover
Fuel Guide Assembly
Clamp, Ø13.5 × b10
Support
Camshaft
Lifter, Valve
Valve, Intake
Valve, Exhaust
Push Rod
Retainer, Valve Spring
Oil Seal, Valve

© 2015 Champion Power Equipment

Qty

#

12
1
1
2
1
1
1
1
2
1
2
1
1
2
1
1
2
2
1
1
1
2
1
1
1
1
1
7
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
4
1
1
1
1
1
1
1
1
2
1
1
2
2
2

62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104

Part Number

45.040003.00
23.040010.00
45.040001.00
45.040007.00
45.040008.00
46.040004.00
46.040016.00
46.040201.00
46.040009.00
46.040018.00
1.97.1.06
22.040012.00
1.6177.1.06
21.040021.00
2.01.008
46.130002.20
45.130001.00
46.130003.20
161.133000.00
46.130004.20
1.6177.06
46.091100.03
45.091002.20
45.091001.20
47.091300.00
47.091200.00
47.091000.00
47.090004.00
46.080300.20
1.5789.0835
46.125100.03
45.125200.00
1.93.05
1.16674.0516
45.110001.00
2.03.019
2.11.006
45.110008.00
45.110003.00
2.08.040
45.110006.00
45.110005.00
45.110007.00
161.133029.00
105
161.133029.01
161.133030.00
106
161.133030.01

Description

Qty

Spring, Valve
Bolt, Rocker Arm
Retainer, Intake Valve Spring
Retainer, Exhaust Valve Spring
Rotator, Exhaust Valve
Guide Plate, Push Rod
Shaft, Rocker Arm
Retainer, Rocker Arm
Rocker Arm, Intake Valve
Rocker Arm, Exhaust Valve
Washer Ø6
Screw, Valve Adjustment
Flange Lock Nut M6
Lock Nut, M6 × 0.5
Stud Bolt M6 × M8 × 105
Gasket, Insulator
Insulator, Carburetor
Gasket, Carburetor
Master Mixer Assembly, LPG/NG
Gasket, Air Cleaner
Flange Nut M6
Base, Air Cleaner
Seal, Air Cleaner
Separator, Air Cleaner
Element, Air Filter Ul Paper
Cover, Air Cleaner
Air Cleaner Assembly
Pipe, Air Cleaner
Air Guide, Upper
Flange Bolt M8 × 35
Starter Motor Assembly
Relay, Starter
Lock Washer Ø5
Flange Bolt M5 × 16
Shaft, Governor Arm
Washer, Ø8.2 × Ø17 × 0.8
Oil Seal, Ø7 × Ø14 × 5
Pin, Shaft
Arm, Governor
Bolt, Governor Arm, M6 × 21
Rod, Governor
Spring, Throttle Return
Spring, Governor
Metering Jet, Main, LPG
Metering Jet, Main, NG
Metering Jet, Idle, LPG
Metering Jet, Idle, NG

2
2
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
3
1
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1

Part No. 101048

27

28 Part No. 101048

64

42

65

63

24 25 26
27 28
29 30

23

62

31

22
21

66

61

32

60

33

67

58

68

57

34 35
36 37

69

59

70

56

38

20 19 18
17 16

55

54 53

39

15 14

40

52

41

13 12
11 10 9
8

43

71

51 50
49 48
47

42

7 6 5
4

44

46

3

45

2

1

Model 100199

MAINTENANCE
ENCLOSURE AND ASSEMBLIES

Model 100199

MAINTENANCE
#

Part Number

Description

1
2
3

1.6177.1.06
1.5789.0615
161.200507.00

4

161.200500.01.24

5
6
7
8
9
10

161.200110.00
161.200110.00.01
161.200021.16
81.200503.00
1.16674.0820
1.16674.0812

11

161.200402.00.24

12
13
14
15
16
17

161.200109.03
161.200401.00.24
5.1460.015
161.192100.00
1.862.06
5.1560.000

Flange Lock Nut M6
Flange bolt, M6 X 15
Curb Chain Assembly, Cover
Top Cover Assembly, Right,
Silk Grey
Hook Lock Assembly
Key, Hook Lock
Seal, Access Cover
Plug
Flange bolt, M8 X 20
Flange bolt, M8 X 12
Access Cover, Electric Cabinet,
Silk Grey
Rubber Strip, 575 mm
Rear Cover, Silk Grey
Indicator Light, 24 v
Supporter, Air Guide, Alternator
Toothed Lock Washer, Ø6
Ground Wire Teminal, Ø6, UL
Acoustic Panel, Rear Center
Chamber
Locking Nylon cable ties, 5 X
500 mm
Air Guide, Alternator
Top Cover Assembly, Left, Silk
Grey
Seal Strip, Top Cover, Long,
625 X 50 X 25 mm
Gutter, Black
Spring , Muffler
Flange Bolt M8 X 35, Muffler
Supportor, Muffler, Bottom,
Black
Acoustic Panel, Muffler Cover,
Front
Seal Strip, Top Cover, Short,
50 X 320 X 25 mm
Cage Nut, M8
Muffler Cover, Back, Silk Grey
Foams, Muffler Cover, Back
Acoustic Panel, Muffler Cover,
side
Acoustic Panel, Muffler Cover,
top

18

161.200021.05

19

9.3410.02

20

161.192300.00

21

161.200500.00.24

22

161.200021.17

23
24
25

161.201600.02.1
161.100006.00
2.08.119

26

161.1010005.01.2

27

161.200021.13

28

161.200021.18

29
30
31

2.02.032
161.200017.03.24
161.200021.15

32

161.200021.14

33

161.200021.06

© 2015 Champion Power Equipment

Qty

#

Part Number

Description

23
5
2

34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

1.5789.0612
2.03.004
161.200017.02
161.200017.00.24
161.1010005.00.2
100199.901
2.06.035
100199.902
161.200021.02
161.200302.00.24
161.201900.00
5.1320.018
161.134100.00
161.133106.01
161.133106.00

49

161.136000.00

50

161.200018.00

5
1
2

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1.5789.0629
1.5781.0825
161.200601.00.24
1.823.0414
161.210011.00
161.200017.01.24
161.200021.03
161.200005.01.24
1.6177.1.08
161.192300.01.2
161.200021.12
161.200109.01
161.200201.00.24
161.200023.00.1
161.130021.01
161.200109.02
161.200101.00.24
161.200021.11
161.201800.00
1.6182.08

1

71

5.1900.074

Flange Bolt, M6 X 12
Washer, Ø24 X Ø6.5 X 1.5
Thermal Baffle
Muffler Cover, Top, Silk Grey
Supportor, Muffler, Top, Black
Generator Assembly
Clamp, Ø23.5
Control Panel Assembly
Seal Strip, Right/Left Cover
Right Cover Assembly, Silk Grey
Hinge
Plastic Conduit, CSA, 100 mm
Solenoid Valve, LPG/NG
Nipple, NPT 3/4
Nipple, NPT 3/8
Pressure Reducing Valve, LPG/
NG
Supportor, Pressure Reducing
Valve
Flange bolt, M6 X 29
Bolt, M8 X 25
Base Center, Silk Grey
Screw, M4 X 14
Terminal Block, 60A
Muffler Cover, Front, Silk Grey
Acoustic Panel, Left Firewall
Firewall, Left, Silk Grey
Flange Lock Nut, M8
Fan Cover, Rotor, Black
Foams, Fan Cover
Rubber Strip, 1120 mm
Left Cover, Silk Grey
Oil Container, Black
LPG Hose With NPT3/4 Nipple
Rubber Strip, 530mm
Front Cover , Silk Grey
Foams, Front Cover
Plastic Pallet, PP
Nut, M8
Battery Jump Wire, 225 mm,
6AWG

1
2
2
1
1
7
23
1
2
1
1
1
3
1
1
1
1
1
1
1
3
3
1
1
1

Qty
6
4
1
1
1
1
1
1
2
1
4
1
1
1
1
1
1
2
8
1
2
1
1
1
1
9
1
1
1
1
1
1
2
1
1
1
2
1

1

Part No. 101048

29

30 Part No. 101048

23
26
27

10 9

47 46 45
21 44

24 25

17 16 15
14 11 12 13

20 21
22

19 18

43

28
30

42 41

29

8

31

7

32 33

34

6
5

35 36

4

37

38

39

3

40

2

1

Model 100199

MAINTENANCE
ALTERNATOR AND EXHAUST SYSTEM

Model 100199

MAINTENANCE
#

Part Number

Description

1
2
3
4
5
6

161.200021.00
1.5789.0608
161.200024.00.1
47.692
161.190007.00
1.5789.1022

7

161.191100.00

Foams Ring, Engine Fan
Flange Bolt, M6 X 8
Supportor, Air Guide Cover
Engine
Crankcase Cover
Flange Bolt, M10 X 22
Rotor Component, Ø175 X
Ø225 X 120
Stator Cover
Stator Assembly, Ø230 X 120
End Housing
Bolt, M8 X 170
Lock Washer, Ø8
Washer, Ø8
Carbon Brush Assembly
Pinch, Carbon Brush
Lock Washer, Ø5
Bolt, M5 X 20
Rotor Fan, 8KW
Flange Bolt, M6 X 29
Flange Bolt, M10 X 340
Lock Washer, Ø10
Washer, Ø25 X Ø10.2 X 2.7
Flange Plate, Fan
Air Guide, Muffler Pipe, Front

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

161.191002.00
161.191200.00
161.190002.00
2.08.110
1.93.08
1.848.08
161.190300.00
122.190004.01
1.93.05
1.5783.0520
161.190001.00
1.5789.0629
2.08.113
1.7244.10
2.03.050
161.190019.00
161.080009.01.2

© 2015 Champion Power Equipment

Qty

#

Part Number

Description

1
3
1
1
1
4

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

161.080009.00.2
1.93.06
2.03.004
1.5789.0615
161.101002.00
1.16674.0825
161.101000.00
1.6177.1.06
45.090006.20
1.6177.1.10
161.201600.01
161.200605.00
1.6177.1.08
161.201600.00
2.06.023
161.130021.00
1.6175.08
47.100001.00
161.101001.00
1.96.08
1.6187.1.10
1.6170.10
1.5789.0608

Air Guide, Muffler Pipe, Back
Lock Washer, Ø6
Washer, Ø24 X Ø6.5 X 1.5
Flange bolt, M6 X 15
Gasket, Muffler
Flange Bolt, M8 X 25
Muffler Assembly
Flange Lock Nut M6
Holder, Air Cleaner
Flange Lock Nut, M10
Supportor, End Housing
Motor Mount
Flange Lock Nut, M8
Supportor, Engine
Clamp, Ø20
Pipe, LPG/NG
Nut, M8
Gasket, Exhaust Pipe
Exhaust Pipe
Washer, Ø8
Lock Nut M10, Flange, Metal
Nut, M10
Flange bolt, M6 X 8

1
1
1
1
4
9
6
1
1
1
1
1
4
1
3
1
1
1

Qty
1
5
5
5
1
1
1
1
1
4
1
4
8
1
1
1
2
1
1
1
2
2
6

Part No. 101048

31

21

20

32 Part No. 101048
22

19
18

23

17 16

24 25

15
14

26

13
12

27

35

28

11 10
9

34

8

33

7 6

29

5

30

4

31

3

32

2

1

Model 100199

MAINTENANCE
CONTROL PANEL

Model 100199

MAINTENANCE
#

Part Number

Description

1
2
3
4
5
6
7

5.1810.000
1.818.0514
161.210011.00
2.02.032
161.200004.00.24
5.1000.006.3
5.1420.002

8

5.1240.935

Over Voltage Protector
Screw, M5X14
Terminal Block, 60A
Cage Nut, M8
Cover, Electric Cabinet, Silk Grey
Switch, UL, Red
Hour Meter
AC 35.5A Breaker, Double Pole,
UL
Screw, M5X10
ATS Controller, ATS100
Engine Controller, GTR128
Flange Bolt, M5X50
Bushing, Ø5.5ר14×25
Relay Module, Engine
Flange Bolt, M5X13
Grille
Cage Nut M5
Firewall, Right, Silk Grey

9
10
11
12
13
14
15
16
17
18

1.9074.3.0510
5.1850.004
5.1850.003
1.5789.0550
2.13.028
5.1850.005
2.08.068
161.200020.00
2.02.030
161.200005.00.24

© 2015 Champion Power Equipment

Qty

#

Part Number

Description

1
1
1
7
1
1
1

19
20
21
22
23
24
25
26
27

161.200109.01
161.200021.04
1.16674.0812
2.02.031
161.190200.00
2.13.029
1.5789.0675
5.1820.003
1.9074.3.0408

28

5.1860.004

29
30
31
32
33
34
35

1.9074.4.0306
1.823.0414
161.210011.01
5.1320.017
100199.21.10.V1.1
161.230003.00
161.230004.00

Rubber Strip 1120mm
Foams, Right Firewall
Flange Bolt, M8×12
Cage Nut, M6
AVR, TT91-15U
Bushing, Ø7ר14×50
Flange Bolt, M6X75
Charger, Battery, 24V
Screw, M4X8
Electrical Resistance, GH-RX2450W
Screw, M3X6
Screw, M4X14
Terminal Block, 15A
Plastic Conduit, CSA, 50mm
Wire Assembly
Label, Panel,100199
Label, Nameplate

1
4
1
1
4
4
1
4
1
8
1

Qty
1
1
3
2
1
2
2
1
2
1
6
4
1
1
1
1
1

Part No. 101048

33

Battery

R

B

O

G

O/B

Thermal Switch

G

Br

Y

G

GND

PART NO:100199.21.V1.1

GND

B

24V

R

Fuel Valve

Y
L

R
B
Br

GND

Start Motor

G

L/B

B+

W

B+

Red
Black
Brown
Yellow
Blue

M

R

P
Pu

G
O
W

50W10Ω Power Resistance

G/B B/W

Fuel Valve

N/C

Stop

ALT FUEL Start

IN.1 WATR OIL

N/C

R/B

L/B

Freq. Freq. ATS

8

7

6

L

G/B

Stop

Charge

Magnetize

Stop

5

4

B/W

G

ALT FUEL Start

N/C

Valve
Alarm

3

2

IN.1 WATR OIL

100666

Motor

B-

Freq. Freq. ATS

F.D2

F.D1

ATS

Exercise

High Engine Temperature

Exercise Switch

250VAC 5A

R 14

B 13

O 12

O/B11

Br10

Low Oil Level/Pressure Switch

40A

100417
Green
Orange
White
Pink
Purple

GND

GND

G
L/B

GND

G

Br

-

+

Hour Meter

N/C

W

R

GND

B R

- +

N/C

L2

L1

Not Connect

Over Voltage Protector

G

W

GND

G P W

L N

MODEL:100482

GND

R

B

AVR

G W L L

L

Excitation Winding

BATTERY CHARGER

O/B Orange/Black
G/B Green/Black
R/B Red/Black
B/W Black/White
L/B Blue/Black

Iginition Coil

GND

G

B-

B-

GND

G

Indicator Light DC24V

L

W

-

+

R

G

DC 24V

B

-

22

33

R

5A

B/W

L

5A

100667

11

Power Winding

ROTOR

Carbon Brush

G/B

R

+

CB

STATOR

44

Power Winding

R

G

5A

O

Y

Pu

O

P

Br

B

R

B

Terminal Block #1

Gen-set C.B
9

Sampling Winding

1

B+

10

Y

2

BUtility C.B.

W

3

Utility Close
Utility AC Detect
11

1

4

Utility Close
Utility AC Detect
12

B+

6

DC 24V

5

Gen-set Close
Load AC Detect
13

Gen-set Close
Load AC Detect
14

Low Oil Level/Pressure

7

B-

9

8

Start ATS

5A
Gen-AC Detect

34 Part No. 101048
5A
15

5A
Gen-AC Detect

5A
16

5A

R
W
GND

Circuit Breaker

G

G

P

Br

L

B/W

Y

Pu

O

G/B

Ground line

Neutral line

Micro switch common

Transfer common

Load bus L1

Load bus L2

Generator transfer signal

Utility transfer signal

Utility position micro switch

Utility line L1

Utility line L2

Generator position micro switch

Terminal Block #3

Generator line L1

Generator line L2

Terminal Block #2

B

R

G

W

5

7

3

9

10

1

2

6

11

12

To ATS
To ATS

Y

Model 100199

MAINTENANCE
WIRING DIAGRAM

Model 100199

TROUBLESHOOTING
Before performing troubleshooting procedures, review SAFETY
section starting on page 5.
Problem
Generator will not
start

Generator starts
but runs rough

Cause

Solution

Fuel valve turned
off

Turn fuel valve on.

Battery not
charged

Charge battery.

Faulty spark plug

Replace spark
plug.

Engine control
module switch off

Turn switch to ATS
or manual.

Active fault code

Check fault codes.
Determine what
the fault code is
and remedy the
situation or have
the generator
serviced by
an authorized
Service Dealer or
contact Champion
Customer Service.

Faulty spark plug

Replace spark
plug.

Plugged air cleaner Clean or replace
air cleaner.
Fuel pressure
incorrect
No generator
output

Contact authorized
service dealer.

ATS control module Turn switch to
switch off
auto.
Main circuit
breaker is off

Turn breaker to on.

Transfer switch
turned off

Turn transfer
switch on.

Champion Power Equipment
Toll-free: 1-877-338-0999
Mon-Fri 8:30 AM – 5:00 PM (PST/PDT)

© 2015 Champion Power Equipment

Part No. 101048

35

Champion Power Equipment, Inc. (CPE),
United States Environment Protection Agency (U.S. EPA) and Environment Canada (EC)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with U.S. EPA and EC emission regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA, EC AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2015
small off-road engine and engine powered equipment. New engines and equipment must be designed, built and
equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE warrants the emission
control system on your small off-road engine and equipment for the period of time listed below, provided there has
been no abuse, neglect, unapproved modification, or improper maintenance of your equipment.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system,
catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related
assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you
including diagnosis, parts and labor.
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below. If, during the
warranty period, emission related part on your engine is defective in materials or workmanship, the part will be
repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in
your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small offroad engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if
your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate
service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists.
The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com

EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS
Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use
purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent
purchaser that each of its small off-road engines is:
a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark-ignited
engines at or below 19 kilowatts.
b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical
in all material respects to the part as described in the engine manufacturer’s application for certification for a period
of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners
Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it
shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under
the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period.
b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the
Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the
effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period. Any such part repaired or
replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in
the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that
part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE
according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty,
shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for
such emissions-related part.
d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be
performed at no charge to the owner at a CPE Authorized Service Outlet.
e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered
by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized
Service Outlet.
f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the
following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S.
Census 2000 without a CPE Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile
limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska,
Nevada, New Mexico, Oregon, Texas, Utah and Wyoming.
g. CPE shall be liable for damages to other original engine components or approved modifications
proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty.
h. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts
sufficient to meet the expected demand for such emission-related parts.
i. Any CPE Authorized and approved emission-related replacement part may be used in the performance of
any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not
reduce CPE’s warranty obligation.
j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids
this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable
hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or
modified part.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)
Systems covered by this
warranty
Fuel Metering System

Fuel regulator, Carburetor and internal parts

Air Induction System

Air cleaner, Intake manifold

Ignition System

Spark plug and parts, Magneto ignition system

Exhaust System

Exhaust manifold, catalytic converter

Miscellaneous Parts

Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed
systems.
Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls,
Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge
Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister
Mounting Brackets, Carburetor Purge Port Connector

Evaporative Emissions

Parts Description

TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or
other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is
authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business
hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims
for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because
the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty
service, please write or call Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com

Champion Power Equipment
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
Made in China



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Instance ID                     : uuid:a7b95c29-1ff4-0349-ac1b-b3fdeeece1e3
Original Document ID            : xmp.did:9F2737877BE6E311A8F2EE6E709EC047
Document ID                     : xmp.did:86C13AF70720681180839543B6DDB6DE
Derived From Rendition Class    : default
Derived From Document ID        : xmp.did:65B7616737206811822ACF26B31961A7
Derived From Instance ID        : xmp.iid:97DC23740720681180839543B6DDB6DE
Derived From Original Document ID: xmp.did:9F2737877BE6E311A8F2EE6E709EC047
Rendition Class                 : proof:pdf
Format                          : application/pdf
Trapped                         : False
Producer                        : Adobe PDF Library 9.9
Page Count                      : 40
PDF Version                     : 1.4
Creator                         : Adobe InDesign CS5.5 (7.5)
EXIF Metadata provided by EXIF.tools

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