Checkpoint Systems TR7240R EAS Detection System Module User Manual Test Procedure

Checkpoint Systems Inc EAS Detection System Module Test Procedure

Users Manual

TR7240User Manual                          Rev.00   1 of 11 10068416  NOTICE TO PERSONS RECEIVING THIS DRAWING AND/OR TECHNICAL INFORMATION: Title: USER’S MANUAL Checkpoint Systems claims proprietary rights to the material disclosed hereon.  This drawing and/or technical information is issued in confidence for  engineering information only and may not be reproduced or used to manufacture   anything shown or referred to hereon without direct written permission   from Checkpoint Systems to the user.  This drawing and/or technical information  is the property of Checkpoint Systems and is loaned for mutual   assistance, to be returned when its purpose has been served.   THIS DRAWING AND/OR TECHNICAL INFORMATION IS THE PROPERTY OF CHECKPOINT SYSTEMS, INC.  TR4240/TR7240 TRANSCEIVER     REVISIONS REVISIONS REV DESCRIPTION DATE ENGINEER REV DESCRIPTION DATE APPROVED 00 TBD 10/30/13 P. VACHRANUKUNKIET     01 FCC 1/11/17 S. SINGH                                                                                                                                                                                                                               DOC SPEC           DWN       CHK     10077443  ENG P. VACHRANUKUNKIET   Size A 10068416 Used On APPD    Scale: N/A  Checkpoint Systems, Inc. 2013 11TPage 1 of  31
Important Information to our Users in North America FCC Regulatory Compliance Statement  Checkpoint Systems, Inc., offers Electronic Article Surveillance (EAS) or Radio Frequency Identification Products that have been FCC certified or verified to 47 CFR Part 15 Subparts B/C. Appropriately, one of the following labels will apply to the approval: NOTE: This equipment has been tested and found compliant within the limits for a class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at own expense. - OR - This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) including this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation, which may include intermittent decreases in detection and/or intermittent increases in alarm activity. Industry Canada Regulatory Compliance Statement  This device complies with the Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:  1. This device may not cause interference, and   2. This device must accept any interference, including interference that may cause undesired operation of the device.  Le fonctionnement de l’ appareil est soumis aux deux conditions suivantes:   (1) Cet appareil ne doit pas perturber les communications radio, et  (2) cet appareil doit supporter toute perturbation, y compris les perturbations qui pourraient provoquer son dysfonctionnement.  Equipment Safety Compliance Statement  Checkpoint’s Electronic Article Surveillance (EAS) products have been designed for safeness during normal use and, where applicable have been certified, listed, or recognized in accordance with one or more of the following safety standards; UL 60950-1, CSA C22.2 No. 60950-1-07. Additional approvals may be pending.  WARNING: Changes or modifications to Checkpoint’s EAS equipment not expressly approved by the party responsible for assuring compliance could void the user’s authority to operate the equipment in a safe or otherwise regulatory compliant manner.  Equipment Compliance Statement  WARNING: Changes or modifications to Checkpoint’s EAS or Radio Frequency Identification (RFID) equipment not expressly approved by the party responsible for assuring compliance could void the user’s authority to operate the equipment in a safe or otherwise regulatory compliant manner.
TR7240User Manual                          Rev.00   3 of 11 Important Information to our Users in Europe CE Regulatory Compliance Statement  Where applicable, Checkpoint Systems, Inc. offers certain Electronic Article Surveillance (EAS) products that have CE Declarations of Conformity according to R&TTE Directive 99/5/EC, EMC Directive 2004/108/EC, and Low Voltage Directive 2006/95/EC.   System Electromagnetic Compatibility (EMC) has been tested and notified through Spectrum Management Authorities if necessary, using accredited laboratories, whereby, conformity is declared by voluntarily accepted European Telecommunications Standards Institute (ETSI) standards EN 301489-3 and EN 302208 and/or EN 300330, as applicable.  NOTE: Certain Electronic Article Surveillance (EAS) equipment have been tested and found to conform to the CE emission and immunity requirement in Europe. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Under unusual circumstances, interference from external sources may degrade the system performance, which may include intermittent decreases in detection and/or intermittent increases in alarm activity. However, there is no guarantee that interference will not occur in a particular installation. If this equipment experiences frequent interference from external sources or does cause harmful interference to radio communications reception, which can be determined by turning the equipment off and on, please contact a Checkpoint Systems representative for further assistance. RoHS Compliance Statement  The RoHS Directive stands for "the restriction of the use of certain hazardous substances in electrical and electronic equipment." A RoHS compliant product means that electrical and electronic equipment cannot contain more than maximum permitted levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE). Checkpoint is in compliance with the RoHS directive.  WEEE Compliance Statement  The Waste Electrical and Electronic Equipment Directive (WEEE) applies to companies that manufacture, sell, distribute, or treat electrical and electronic equipment in the European Union. There are a number of obligations imposed on Checkpoint as a supplier of electrical and electronic equipment. Checkpoint's compliance approach for each of these obligations is provided below.
     USER’S MANUAL, TR7240 TX/RX   CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Document No.     Rev. 00 Page 4 of 11 WEEE Marking  All products that are subject to the WEEE Directive supplied by Checkpoint are compliant with the WEEE marking requirements. Such products are marked with the "crossed out wheelie bin" WEEE symbol shown below in accordance with European Standard EN 50419.   Information for Users  According to the requirements of European Union member state WEEE legislation, the following user information is provided in English for all Checkpoint supplied products subject to the WEEE directive. This symbol on the product or on its packaging indicates that the product must not be disposed of with normal waste. Instead, it is your responsibility to dispose of your waste equipment by arranging to return it to a designated collection point for the recycling of waste electrical and electronic equipment. By separating and recycling your waste equipment at the time of disposal you will help to conserve natural resources and ensure that the equipment is recycled in a manner that protects human health and the environment. For information about how to recycle your Checkpoint supplied waste equipment, please contact the Checkpoint Systems, Inc. Field Service office in your region. Customers can obtain this information from their system User’s Guide.  REACH Compliance Statement  The European REACH Regulation 1907/2006 on Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH), Annex XVII entered into force in June 2009, and affects all companies producing, importing, using, or placing products on the European market. The aim of the REACH regulation is to ensure a high level of protection of human health and the environment from chemical substances. Checkpoint Systems’ substances management system follows and complies with the current revision of the REACH Regulation on the substances as identified by ECHA (European Chemical Agency).  Checkpoint Systems’ products are considered articles as defined in REACH Article 3 (3).  These products/articles under normal and reasonable conditions of use do not have intended release of substances. Therefore the requirement in REACH Article 7 (1) (b) for registration of substances contained in these products/articles does not apply.  Checkpoint Systems’ products/articles do not contain Substances of Very High Concern or if there are SVHC in the product/article, the content is less than the 0.1% (wt/wt) as defined by REACH Article 57, Annex XIV, Directive 67/548/EEC. Therefore the requirement in REACH Article 7 (2) to notify ECHA if a product/article contains more than 0.1% wt/wt of an SVHC and tonnage exceeding 1 tonne per importer per year is not applicable. Checkpoint Systems’ European operations do not manufacture or import chemicals, therefore Checkpoint Systems no obligation to register substances. Packaging Compliance Statement  No CFCs (chlorofluorocarbons), HCFCs (hydrofluorocarbons) or other ozone depleting sub-stances are used in packaging material. Chromium, lead, mercury, or cadmium are not intentionally added to packaging materials and are not present in a cumulative concentration greater than 100 ppm as incidental impurities. No halogenated plastics or polymers are used for packaging material. Checkpoint complies with the EU Directive 94/62/E.
     USER’S MANUAL, TR7240 TX/RX   CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Document No.     Rev. 00 Page 5 of 11  TABLE OF CONTENTS 1.0 INTRODUCTION ........................................................................................................................... 6 2.0 1GENERAL DESCRIPTION ............................................................................................................ 6 3.0 Specifications ................................................................................................................................... 6 3.1 Mechanical .........................................................................................................................................6 3.2 Electrical ............................................................................................................................................6 3.3 Memory .............................................................................................................................................7 3.4 Environmental ...................................................................................................................................7 4.0 POWER SUPPLY REQUIREMENTS ............................................................................................ 7 5.0 Device Labeling ............................................................................................................................... 7 6.0 list of Antennas and controller box to be fitter with the TR4240/TR7240 TRANSCEIVER module. ......................................................................................................................................................... 8 7.0 12BMain PCB Connections (Peripheral I/O) ......................................................................................... 8 8.0 Communications Board I/O ........................................................................................................... 10   LIST OF FIGURES NO FIGURES INCLUDED.   LIST OF TABLES  TABLE 1: POWER CONNECTOR PIN ASSIGNMENTS ............................................................................................... 7 TABLE 2: LIST OF ANTENNAS AND CONTROLLER BOX ......................................................................................... 8 TABLE 3: MAIN PCB CONNECTIONS ......................................................................................................................... 9 TABLE 4: COMMUNICATIONS BOARD I/O .............................................................................................................. 11
     USER’S MANUAL, TR7240 TX/RX   CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Document No.     Rev. 00 Page 6 of 11 1.0 INTRODUCTION The  TR4240/TR7240 transceiver is the  electronics  PCB system of a pulse-listen Electronic Article Surveillance (EAS) detection system which utilizes targets that are applied to merchandise. Compared to TR4240, the primary electronics in this document (TR7240) features advanced functions including network and serial communication, as well as enhanced connectivity to peripheral devices such as people counters.   Checkpoint provides targets tuned to different frequencies in the HF ranges; 8.2 MHz, 7.2 MHz, 9.2 MHz, 9.5 MHz, etc…  When an article of merchandise is purchased, the target is deactivated which causes it to no longer resonate. The pulse-listen EAS system monitors one or more detection zones (typically an area 3 feet on either side of the antenna) in the 7.2 MHz to 9.9 MHz band, and triggers an alarm when a non-deactivated target is detected. 2.0 1GENERAL DESCRIPTION The pulse-listen EAS detection system consists of three main components including the antenna, the Primary Electronics, and the power supply. The antenna is constructed with two “canceling” loop designs consisting of a 2-Loop, a 3-Loop,  and a single-Loop which is a “shorted turn” contributing to far-field EM cancellation. The Primary Electronics detects targets in the field of the primary antenna in which it is mounted. The  TR4240/TR7240  PCB integrates both the processing logic controller,  consisting of a Blackfin DSP and a FPGA, and the analog section, consisting of two class D HF transmitters, a direct sample HF receiver, an RF selector switch, and an ADC used to digitize a tag signal for the FPGA to process. The detection method is known as “direct sampling” and addresses environmental noise by identifying RF saturation in the local environment, and the electronics use DSP to process the incoming RF signals for better accuracy and certainty of when a tag signal is received (vs. noise). The external power supply is a switching mode with 24 VDC output voltage. Depending on the power supply used, it could have 1.5A or 2.1A of output current capability. 3.0 SPECIFICATIONS 3.1 MECHANICAL PCB Layers:    8 PCB Materials:   FR-4 laminate, Solder Mask over bare copper, Electroless Nickel/Immersion Gold finish Dimensions:    29.59 x 12.7cm [11.65 x 5.00in]  3.2 ELECTRICAL CPU:   300 MHz ADSP-BF536 Embedded DSP processor System Clock:   100 MHz Interrupts:    LVCMOS/LVTTL Level input VCC:      +1.2V @  150 mA typ.       +2.5V @  30 mA typ.       +3.3V @  600 mA typ.
     USER’S MANUAL, TR7240 TX/RX   CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Document No.     Rev. 00 Page 7 of 11 3.3 MEMORY Addressing:    Up to 512 Mbyte for SDRAM, 64 Mbyte for Async memory space Memory Package:  54-pin TSOP for SDRAM, 56-pin TSOP for FLASH Memory 3.4 ENVIRONMENTAL Operating Temperature:      0° to + 60° C Non-Condensing Relative Humidity:   5% to 95% 4.0 POWER SUPPLY REQUIREMENTS Primary Electronics requires +24 VDC for operation. An AC-DC converter external power supply  rated at 24VDC  nominal,  2.7A  maximum, complying with IEC/UL 60950-1 2nd Ed.+Am1 and evaluated to clause 2.5 (LPS) of the mentioned standards is required.  +24 VDC is supplied though power connector J18 or J31.  The pin assignments for the power connector are as follows:  PIN # SIGNAL 1 +24V RTN 2 GND 3 +24V Table 1: Power Connector Pin Assignments The input +24V is converted to +12V, +5V, +3.3V, +2.5V and +1.2V through DC-DC converters integrated within the PCB circuitry. Both switch mode and linear regulators are used.   5.0 DEVICE LABELING The TR4240/TR7240 modules have been labeled with their own FCC ID number and if the FCC ID is not visible when the module is installed inside another device, then the outside of the finished product into which the module is installed must also display a label referring to the enclosed module. This exterior label displays this following:  MODEL: TR4240/TR7240 TRANSCEIVER S/N: 10059624XXXXXXXXXX Contains IC: 3356B-TR7240R   -or-   Contains FCC ID: D04TR7240R This device complies with Part 15 of the FCC Rules.  Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
     USER’S MANUAL, TR7240 TX/RX   CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Document No.     Rev. 00 Page 8 of 11 6.0 LIST OF ANTENNAS AND CONTROLLER BOXES PERMITED TO BE FITTER WITH THE TR4240/TR7240 TRANSCEIVER MODULE. Antenna Type/Controller Box Aisle Width Antenna Structure Antenna Size Evolve P10 iRange 7.5 ft 2-loop/3-loop/o-loop 67” x 19.5” Evolve P20 iRange 6.0 ft 2-loop/3-loop/o-loop 67” x 12.5” Evolve P20S iRange 6.0 ft 2-loop/3-loop with shield 67” x 12.5” Evolve G10 iRange 7.5 ft 2-loop/3-loop/o-loop 64.5” x 19.5” Evolve G30 6.0 ft 2-loop/3-loop/o-loop 59” x 10” Evolve G35 iRange/Classic Style 6.0 ft 2-loop/3-loop/o-loop 59” x 10” Evolve E10 2.0 ANT RF 6.5 ft 2-loop/3-loop/o-loop 59” x17” Evolve F10 iRange 6.5 ft Ferrite core flat 60” x 8” Evolve P30 iRange/Classic Street 6.0 ft 2-loop/3-loop/o-loop 60” x 13” Evolve S10 6.0 ft Ferrite core round 67” x 5” Evolve W10 6.0 ft 2-loop/3-loop/o-loop 67” x 20” Classic Trend/PX 6.5 ft 2-loop/3-loop/o-loop 66.5” x 19.5” Classic Plus/QX 5.0 ft 2-loop/3-loop/o-loop 66.5” x 12.5” Classic N10 4.0 ft 2-loop 32” x 6.3” Evolve S10 Remote Elec Ctrl N/A N/A N/A Evolve F10 iRange Remote Elec Ctrl N/A N/A N/A Evolve iRange Remote Elec Ctrl N/A N/A N/A Table 2: List of antennas and controller box  7.0 12BMAIN PCB CONNECTIONS (PERIPHERAL I/O) The peripheral I/O will be used to control various peripheral devices. The table below lists the connector number and their respective description. These connectors are located on the main board.     CONNECTOR PIN # LABEL PIN DESCRIPTION FUNCTION J2 1  TX1 A  2 TX1 Ground Pri. 2-Loop or PAB via coupler 3  TX1 B  J3 1  TX2 A  2 TX2 Ground Pri. 3-Loop or SAB via coupler 3  TX2 B
     USER’S MANUAL, TR7240 TX/RX   CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Document No.     Rev. 00 Page 9 of 11 CONNECTOR PIN # LABEL PIN DESCRIPTION FUNCTION J9 1 Alg In Input Alarm Group 2 Alg Out Output  3 Gnd Ground  4 Gnd Ground External Alarm Group 5 Rly Alg+ Com. Dry Contact Output  6 Rly Alg- N.O. Dry Contact Output  J11 1 +24VDC   2 LTS2+ SAB Lights+ SAB Lights 3 LTS- PAB/SAB Lights Return  4 LTS+ PAB Lights+ PAB Lights  5 SND1- PAB Sound Return PAB Sounder  6 SND1+ PAB Sound+  J19 1 MP  Dry-Contact Input Metal Point 2 Dry-Contact Input  J18/J31 1 Ret +24VDC Return Pedestal Main Power 2 Gnd   3 +24v +24 VDC  J20/J22 1 Rx A RS485 A IPC 2 Rx B RS485 B  3 GND Ground  4 SYNC+ SYNC A SYNC 5 SYNC- SYNC B  6 GND Ground  7 Tx A RS485 A IPC 8 Tx B RS485 B  J41 1 RLY CNT+ Counter + External Counter 2 RLY CNT- Counter Ground Return  J54 1 +24VDC   2 LTS2+ SAB Lights+ SAB Lights 3 LTS- PAB/SAB Lights Return  4 LTS+ PAB Lights+ PAB Lights 5 SND2- SAB Sound Return SAB Sounder 6 SND2+ SAB Sound+  J39 1 LTS2+ SAB Lights+ SAB Lights 2 LTS+ PAB Lights+ PAB Lights 3 LTS- PAB/SAB Lights Return  4 SND1+ PAB Sound+ PAB Sounder 5 SND1- PAB Sound Return  6 +24VDC   J25 1 LTS+ PAB Lights+ PAB Lights 2 LTS2+ SAB Lights+ SAB Lights 3 LTS- PAB/SAB Lights Return  4 SND2+ SAB Sound+ SAB Sounder 5 SND2- SAB SoundReturn  6 +24VDC   J48  1  RS-232 RX Data Badge Board 2  RS-232 TX Data  3  Ground  4 BADGE Power (+3.3 Vdc)  5  Ground  6  Local Alarm Disable Input  7  Pedestal Reset Input  8  Global Alarm Disable Input  Table 3: Main PCB Connections
     USER’S MANUAL, TR7240 TX/RX   CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Document No.     Rev. 00 Page 10 of 11                               8.0 COMMUNICATIONS BOARD I/O CONNECTOR PIN # LABEL PIN DESCRIPTION FUNCTION J72 1 PEOPLE CTR RS-485 VisiPlus 2  GND  3  RS-485   4  +24VDC  J11 1  KEY1 Key Switch 1 2  KEY1  3 INTLK1 NC  4  NC  5  INTLK1- Deactivation Interlock 1 6  INTLK1+  J54 1  KEY2 Key Switch 2  2  KEY2   3 INTLK2 NC Sounder 2  4  NC   5  INTLK2- Deactivation Interlock 2  6  INTLK2+  J51 1  RS232 Rx
     USER’S MANUAL, TR7240 TX/RX   CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Document No.     Rev. 00 Page 11 of 11 2  RS232 Tx Evolve Modem Communications  3  GND  4  +5VDC  5 MODEM GND  6  NC  7  RS232 CTS  8  RS232 RTS  J44 1  RLY1 NC External Relay 1 2  RLY1 NC   3 EXT RLY GND  4  RLY1 NO  5  RLY1 NO  6  GND   J45 1  RLY2 NC  2  RLY2 NC  External Relay 2 3 EXT RLY GND  4  RLY2 NO  5  RLY2 NO  6  GND   J1 1   Ethernet Table 4: Communications Board I/O

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