Checkpoint Systems TR7240R EAS Detection System Module User Manual Test Procedure
Checkpoint Systems Inc EAS Detection System Module Test Procedure
Contents
Users Manual
NOTICE TO PERSONS RECEIVING THIS DRAWING AND/OR TECHNICAL INFORMATION: 10068416 Checkpoint Systems claims proprietary rights to the material disclosed hereon. T hi s d ra w ing and /o r te chn ica l inf o rma ti on i s is sued in conf iden ce f o r engineering information only and may not be reproduced or used to manufacture anything shown or referred to hereon without direct written permission from Checkpoint Systems to the user. This drawing and/or technical information is the property of Checkpoint Systems and is loaned for mutual assistance, to be returned when its purpose has been served. USER’S MANUAL Title: TR4240/TR7240 TRANSCEIVER T H I S D R AW I N G AN D / O R T E C H N I C A L I N F O R M AT I O N I S T H E PROPERTY OF CHECKPOINT SYSTEMS, INC. REVISIONS REVISIONS REV DESCRIPTION DATE ENGINEER 00 01 TBD FCC 10/30/13 1/11/17 P. VACHRANUKUNKIET REV DESCRIPTION DATE APPROVED S. SINGH DOC SPEC DWN CHK 10077443 Used On TR7240User Manual ENG P. VACHRANUKUNKIET Size A APPD Scale: N/A Rev.00 10068416 Checkpoint Systems, Inc. 2013 1 of 11 Page 1 of 31 1T Important Information to our Users in North America FCC Regulatory Compliance Statement Checkpoint Systems, Inc., offers Electronic Article Surveillance (EAS) or Radio Frequency Identification Products that have been FCC certified or verified to 47 CFR Part 15 Subparts B/C. Appropriately, one of the following labels will apply to the approval: NOTE: This equipment has been tested and found compliant within the limits for a class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at own expense. - OR This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) including this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation, which may include intermittent decreases in detection and/or intermittent increases in alarm activity. Industry Canada Regulatory Compliance Statement This device complies with the Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: 1. This device may not cause interference, and 2. This device must accept any interference, including interference that may cause undesired operation of the device. Le fonctionnement de l’ appareil est soumis aux deux conditions suivantes: (1) Cet appareil ne doit pas perturber les communications radio, et (2) cet appareil doit supporter toute perturbation, y compris les perturbations qui pourraient provoquer son dysfonctionnement. Equipment Safety Compliance Statement Checkpoint’s Electronic Article Surveillance (EAS) products have been designed for safeness during normal use and, where applicable have been certified, listed, or recognized in accordance with one or more of the following safety standards; UL 60950-1, CSA C22.2 No. 60950-1-07. Additional approvals may be pending. WARNING: Changes or modifications to Checkpoint’s EAS equipment not expressly approved by the party responsible for assuring compliance could void the user’s authority to operate the equipment in a safe or otherwise regulatory compliant manner. Equipment Compliance Statement WARNING: Changes or modifications to Checkpoint’s EAS or Radio Frequency Identification (RFID) equipment not expressly approved by the party responsible for assuring compliance could void the user’s authority to operate the equipment in a safe or otherwise regulatory compliant manner. Important Information to our Users in Europe CE Regulatory Compliance Statement Where applicable, Checkpoint Systems, Inc. offers certain Electronic Article Surveillance (EAS) products that have CE Declarations of Conformity according to R&TTE Directive 99/5/EC, EMC Directive 2004/108/EC, and Low Voltage Directive 2006/95/EC. System Electromagnetic Compatibility (EMC) has been tested and notified through Spectrum Management Authorities if necessary, using accredited laboratories, whereby, conformity is declared by voluntarily accepted European Telecommunications Standards Institute (ETSI) standards EN 301489-3 and EN 302208 and/or EN 300330, as applicable. NOTE: Certain Electronic Article Surveillance (EAS) equipment have been tested and found to conform to the CE emission and immunity requirement in Europe. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Under unusual circumstances, interference from external sources may degrade the system performance, which may include intermittent decreases in detection and/or intermittent increases in alarm activity. However, there is no guarantee that interference will not occur in a particular installation. If this equipment experiences frequent interference from external sources or does cause harmful interference to radio communications reception, which can be determined by turning the equipment off and on, please contact a Checkpoint Systems representative for further assistance. RoHS Compliance Statement The RoHS Directive stands for "the restriction of the use of certain hazardous substances in electrical and electronic equipment." A RoHS compliant product means that electrical and electronic equipment cannot contain more than maximum permitted levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE). Checkpoint is in compliance with the RoHS directive. WEEE Compliance Statement The Waste Electrical and Electronic Equipment Directive (WEEE) applies to companies that manufacture, sell, distribute, or treat electrical and electronic equipment in the European Union. There are a number of obligations imposed on Checkpoint as a supplier of electrical and electronic equipment. Checkpoint's compliance approach for each of these obligations is provided below. TR7240User Manual Rev.00 3 of 11 USER’S MANUAL, TR7240 TX/RX WEEE Marking All products that are subject to the WEEE Directive supplied by Checkpoint are compliant with the WEEE marking requirements. Such products are marked with the "crossed out wheelie bin" WEEE symbol shown below in accordance with European Standard EN 50419. Information for Users According to the requirements of European Union member state WEEE legislation, the following user information is provided in English for all Checkpoint supplied products subject to the WEEE directive. This symbol on the product or on its packaging indicates that the product must not be disposed of with normal waste. Instead, it is your responsibility to dispose of your waste equipment by arranging to return it to a designated collection point for the recycling of waste electrical and electronic equipment. By separating and recycling your waste equipment at the time of disposal you will help to conserve natural resources and ensure that the equipment is recycled in a manner that protects human health and the environment. For information about how to recycle your Checkpoint supplied waste equipment, please contact the Checkpoint Systems, Inc. Field Service office in your region. Customers can obtain this information from their system User’s Guide. REACH Compliance Statement The European REACH Regulation 1907/2006 on Registration, Evaluation, Authorization, and Restriction of Chemicals (REACH), Annex XVII entered into force in June 2009, and affects all companies producing, importing, using, or placing products on the European market. The aim of the REACH regulation is to ensure a high level of protection of human health and the environment from chemical substances. Checkpoint Systems’ substances management system follows and complies with the current revision of the REACH Regulation on the substances as identified by ECHA (European Chemical Agency). Checkpoint Systems’ products are considered articles as defined in REACH Article 3 (3). These products/articles under normal and reasonable conditions of use do not have intended release of substances. Therefore the requirement in REACH Article 7 (1) (b) for registration of substances contained in these products/articles does not apply. Checkpoint Systems’ products/articles do not contain Substances of Very High Concern or if there are SVHC in the product/article, the content is less than the 0.1% (wt/wt) as defined by REACH Article 57, Annex XIV, Directive 67/548/EEC. Therefore the requirement in REACH Article 7 (2) to notify ECHA if a product/article contains more than 0.1% wt/wt of an SVHC and tonnage exceeding 1 tonne per importer per year is not applicable. Checkpoint Systems’ European operations do not manufacture or import chemicals, therefore Checkpoint Systems no obligation to register substances. Packaging Compliance Statement No CFCs (chlorofluorocarbons), HCFCs (hydrofluorocarbons) or other ozone depleting sub-stances are used in packaging material. Chromium, lead, mercury, or cadmium are not intentionally added to packaging materials and are not present in a cumulative concentration greater than 100 ppm as incidental impurities. No halogenated plastics or polymers are used for packaging material. Checkpoint complies with the EU Directive 94/62/E. Document No. CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Rev. 00 Page 4 of 11 USER’S MANUAL, TR7240 TX/RX TABLE OF CONTENTS 1.0 INTRODUCTION ........................................................................................................................... 6 2.0 1GENERAL DESCRIPTION ............................................................................................................ 6 3.0 Specifications ................................................................................................................................... 6 3.1 3.2 3.3 3.4 Mechanical.........................................................................................................................................6 Electrical ............................................................................................................................................6 Memory .............................................................................................................................................7 Environmental ...................................................................................................................................7 4.0 POWER SUPPLY REQUIREMENTS ............................................................................................ 7 5.0 Device Labeling ............................................................................................................................... 7 6.0 list of Antennas and controller box to be fitter with the TR4240/TR7240 TRANSCEIVER module. ......................................................................................................................................................... 8 7.0 12BMain PCB Connections (Peripheral I/O) ......................................................................................... 8 8.0 Communications Board I/O ........................................................................................................... 10 LIST OF FIGURES NO FIGURES INCLUDED. LIST OF TABLES TABLE 1: POWER CONNECTOR PIN ASSIGNMENTS ............................................................................................... 7 TABLE 2: LIST OF ANTENNAS AND CONTROLLER BOX ......................................................................................... 8 TABLE 3: MAIN PCB CONNECTIONS ......................................................................................................................... 9 TABLE 4: COMMUNICATIONS BOARD I/O .............................................................................................................. 11 Document No. CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Rev. 00 Page 5 of 11 USER’S MANUAL, TR7240 TX/RX 1.0 INTRODUCTION The TR4240/TR7240 transceiver is the electronics PCB system of a pulse-listen Electronic Article Surveillance (EAS) detection system which utilizes targets that are applied to merchandise. Compared to TR4240, the primary electronics in this document (TR7240) features advanced functions including network and serial communication, as well as enhanced connectivity to peripheral devices such as people counters. Checkpoint provides targets tuned to different frequencies in the HF ranges; 8.2 MHz, 7.2 MHz, 9.2 MHz, 9.5 MHz, etc… When an article of merchandise is purchased, the target is deactivated which causes it to no longer resonate. The pulse-listen EAS system monitors one or more detection zones (typically an area 3 feet on either side of the antenna) in the 7.2 MHz to 9.9 MHz band, and triggers an alarm when a non-deactivated target is detected. 2.0 GENERAL DESCRIPTION The pulse-listen EAS detection system consists of three main components including the antenna, the Primary Electronics, and the power supply. The antenna is constructed with two “canceling” loop designs consisting of a 2-Loop, a 3-Loop, and a single-Loop which is a “shorted turn” contributing to far-field EM cancellation. The Primary Electronics detects targets in the field of the primary antenna in which it is mounted. The TR4240/TR7240 PCB integrates both the processing logic controller, consisting of a Blackfin DSP and a FPGA, and the analog section, consisting of two class D HF transmitters, a direct sample HF receiver, an RF selector switch, and an ADC used to digitize a tag signal for the FPGA to process. The detection method is known as “direct sampling” and addresses environmental noise by identifying RF saturation in the local environment, and the electronics use DSP to process the incoming RF signals for better accuracy and certainty of when a tag signal is received (vs. noise). The external power supply is a switching mode with 24 VDC output voltage. Depending on the power supply used, it could have 1.5A or 2.1A of output current capability. 3.0 SPECIFICATIONS 3.1 MECHANICAL PCB Layers: PCB Materials: Dimensions: 3.2 FR-4 laminate, Solder Mask over bare copper, Electroless Nickel/Immersion Gold finish 29.59 x 12.7cm [11.65 x 5.00in] ELECTRICAL CPU: System Clock: Interrupts: VCC: Document No. 300 MHz ADSP-BF536 Embedded DSP processor 100 MHz LVCMOS/LVTTL Level input +1.2V @ 150 mA typ. +2.5V @ 30 mA typ. +3.3V @ 600 mA typ. CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Rev. 00 Page 6 of 11 USER’S MANUAL, TR7240 TX/RX 3.3 MEMORY Addressing: Memory Package: 3.4 Up to 512 Mbyte for SDRAM, 64 Mbyte for Async memory space 54-pin TSOP for SDRAM, 56-pin TSOP for FLASH Memory ENVIRONMENTAL Operating Temperature: Non-Condensing Relative Humidity: 0° to + 60° C 5% to 95% 4.0 POWER SUPPLY REQUIREMENTS Primary Electronics requires +24 VDC for operation. An AC-DC converter external power supply rated at 24VDC nominal, 2.7A maximum, complying with IEC/UL 60950-1 2nd Ed.+Am1 and evaluated to clause 2.5 (LPS) of the mentioned standards is required. +24 VDC is supplied though power connector J18 or J31. The pin assignments for the power connector are as follows: PIN # SIGNAL +24V RTN GND +24V Table 1: Power Connector Pin Assignments The input +24V is converted to +12V, +5V, +3.3V, +2.5V and +1.2V through DC-DC converters integrated within the PCB circuitry. Both switch mode and linear regulators are used. 5.0 DEVICE LABELING The TR4240/TR7240 modules have been labeled with their own FCC ID number and if the FCC ID is not visible when the module is installed inside another device, then the outside of the finished product into which the module is installed must also display a label referring to the enclosed module. This exterior label displays this following: MODEL: TR4240/TR7240 TRANSCEIVER S/N: 10059624XXXXXXXXXX Contains IC: 3356B-TR7240R -orContains FCC ID: D04TR7240R This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Document No. CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Rev. 00 Page 7 of 11 USER’S MANUAL, TR7240 TX/RX 6.0 LIST OF ANTENNAS AND CONTROLLER BOXES PERMITED TO BE FITTER WITH THE TR4240/TR7240 TRANSCEIVER MODULE. Antenna Type/Controller Box Aisle Width Antenna Structure Antenna Size Evolve P10 iRange Evolve P20 iRange Evolve P20S iRange 7.5 ft 6.0 ft 6.0 ft 67” x 19.5” 67” x 12.5” 67” x 12.5” Evolve G10 iRange Evolve G30 Evolve G35 iRange/Classic Style Evolve E10 2.0 ANT RF Evolve F10 iRange Evolve P30 iRange/Classic Street Evolve S10 Evolve W10 Classic Trend/PX Classic Plus/QX Classic N10 Evolve S10 Remote Elec Ctrl Evolve F10 iRange Remote Elec Ctrl Evolve iRange Remote Elec Ctrl 7.5 ft 6.0 ft 6.0 ft 2-loop/3-loop/o-loop 2-loop/3-loop/o-loop 2-loop/3-loop with shield 2-loop/3-loop/o-loop 2-loop/3-loop/o-loop 2-loop/3-loop/o-loop 6.5 ft 6.5 ft 6.0 ft 2-loop/3-loop/o-loop Ferrite core flat 2-loop/3-loop/o-loop 59” x17” 60” x 8” 60” x 13” 6.0 ft 6.0 ft 6.5 ft 5.0 ft 4.0 ft N/A N/A Ferrite core round 2-loop/3-loop/o-loop 2-loop/3-loop/o-loop 2-loop/3-loop/o-loop 2-loop N/A N/A 67” x 5” 67” x 20” 66.5” x 19.5” 66.5” x 12.5” 32” x 6.3” N/A N/A N/A N/A N/A 64.5” x 19.5” 59” x 10” 59” x 10” Table 2: List of antennas and controller box 7.0 MAIN PCB CONNECTIONS (PERIPHERAL I/O) 12B The peripheral I/O will be used to control various peripheral devices. The table below lists the connector number and their respective description. These connectors are located on the main board. CONNECTOR J2 J3 Document No. PIN # LABEL TX1 TX2 PIN DESCRIPTION TX1 A Ground TX1 B TX2 A Ground TX2 B FUNCTION Pri. 2-Loop or PAB via coupler Pri. 3-Loop or SAB via coupler CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Rev. 00 Page 8 of 11 USER’S MANUAL, TR7240 TX/RX CONNECTOR J9 J11 J19 J18/J31 J20/J22 J41 J54 J39 J25 J48 PIN # LABEL PIN DESCRIPTION FUNCTION Alg In Alg Out Gnd Gnd Rly Alg+ Rly Alg+24VDC LTS2+ LTSLTS+ SND1SND1+ MP Input Output Ground Ground Com. Dry Contact Output N.O. Dry Contact Output Alarm Group SAB Lights+ PAB/SAB Lights Return PAB Lights+ PAB Sound Return PAB Sound+ Dry-Contact Input Dry-Contact Input +24VDC Return SAB Lights Ret Gnd +24v Rx A Rx B GND SYNC+ SYNCGND Tx A Tx B RLY CNT+ RLY CNT+24VDC LTS2+ LTSLTS+ SND2SND2+ LTS2+ LTS+ LTSSND1+ SND1+24VDC LTS+ LTS2+ LTSSND2+ SND2+24VDC BADGE +24 VDC RS485 A RS485 B Ground SYNC A SYNC B Ground RS485 A RS485 B Counter + Counter Ground Return External Alarm Group PAB Lights PAB Sounder Metal Point Pedestal Main Power IPC SYNC IPC External Counter SAB Lights+ PAB/SAB Lights Return PAB Lights+ SAB Sound Return SAB Sound+ SAB Lights+ PAB Lights+ PAB/SAB Lights Return PAB Sound+ PAB Sound Return SAB Lights PAB Lights+ SAB Lights+ PAB/SAB Lights Return SAB Sound+ SAB SoundReturn PAB Lights SAB Lights RS-232 RX Data RS-232 TX Data Ground Power (+3.3 Vdc) Ground Local Alarm Disable Input Pedestal Reset Input Global Alarm Disable Input Badge Board PAB Lights SAB Sounder SAB Lights PAB Lights PAB Sounder SAB Sounder Table 3: Main PCB Connections Document No. CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Rev. 00 Page 9 of 11 USER’S MANUAL, TR7240 TX/RX 8.0 COMMUNICATIONS BOARD I/O CONNECTOR J72 J11 J54 J51 Document No. PIN # LABEL PIN DESCRIPTION FUNCTION PEOPLE CTR RS-485 GND RS-485 +24VDC KEY1 KEY1 NC NC INTLK1INTLK1+ KEY2 KEY2 NC NC INTLK2INTLK2+ RS232 Rx VisiPlus INTLK1 INTLK2 Key Switch 1 Deactivation Interlock 1 Key Switch 2 Sounder 2 Deactivation Interlock 2 CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Rev. 00 Page 10 of 11 USER’S MANUAL, TR7240 TX/RX J44 J45 J1 MODEM EXT RLY EXT RLY RS232 Tx GND +5VDC GND NC RS232 CTS RS232 RTS RLY1 NC RLY1 NC GND RLY1 NO RLY1 NO GND RLY2 NC RLY2 NC GND RLY2 NO RLY2 NO GND Evolve Modem Communications External Relay 1 External Relay 2 Ethernet Table 4: Communications Board I/O Document No. CHECKPOINT SYSTEMS, INC. CONFIDENTIAL AND PROPRIETARY INFORMATION, FOR INTERNAL USE ONLY Rev. 00 Page 11 of 11
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