Companion 919327211 User Manual GENERATOR Manuals And Guides L0412363
COMPANION Generator Manual L0412363 COMPANION Generator Owner's Manual, COMPANION Generator installation guides
User Manual: Companion 919327211 919327211 COMPANION GENERATOR - Manuals and Guides View the owners manual for your COMPANION GENERATOR #919327211. Home:Tool Parts:Companion Parts:Companion GENERATOR Manual
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I
I
i'
120/240
VOLT • 5250 WATT
,
SAFETY
o
ASSEMBLY
-
OPERATUON
-
MNNTENANCE
-
TROUBLESHOOTUNG
REPNR
GUUDELUNES
PARTS
JtVIPORTANT:
Read the Safety Guidelines
and All instructions
Care°
fully
Before
Operating
SeBd by Sears
MGP-32721_
"H/9t99
Reebuck
and
Ceo, Heffman
Estates,
IL
60179
UoSoAo
Warranty
Safety
....................................................
2
Guidemines ...................................
3-8
Assembmy ................................................
Operation
...........................................
Maintenance
Service
9-10
11-14
......................................
Adjustments
14-16
..............................
16
HORSE POWER
GASOLINE CAPACITY
OIL CAPACmTY
DATE PURCHASED:
10 HP
7 GALLON
26 OZ.
MODEL NO:
SERIAL NO:
MAmNTENANCE
1
AGREEMENT
The Sears Warranty, pHusa Maintenance Agreement, provide maximum vaHuefor your Sears products. Contact
your nearest Sears store for detaiHs.
STORE WHERE PURCHASED:
ADDRESS:
CUSTOMER
CITY:
RESPONSmBmLmTmES
Read and observe the safety ruHes.
TELEPHONE:
Follow a reguHarscheduHe in maintaining, caring for and
using your generator.
Record the above information
about your unit
so that you will be abHe to provide it in case of
Hoss or theft.
Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.
FULL ON ==Ym=ARWARRANTY
ON S_=AR8 G_=N_=RATOR8
For one year from the date of purchase, when this Sears generator is maintained and operated according to the instructions in this owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
If your Sears Generator is used for commercial
date of purchase.
or rental purposes, this warranty applies for only 90 days from the original
FULL ON ==Ym=ARWARRANTY
ON Sm=ARS_=NG|Nm=
For one year from the date of purchase, when this Tecumseh engine is maintained and operated according to the instructions in this owner's manual, Sears will repair, free of charge, any defect in matedal and workmanship.
If your Tecumseh engine is used for commercial or rental purposes, this warranty applies only for 90 days from the date
of purchase. This warranty does not cover: Expendable items such as spark plugs and air filters, which become worn
during normal use.
Repairs necessary because of operator abuse or negligence, including damage resulting from no oil being supplied to
the engine or failure to maintain the equipment according to the instructions contained in this owner's manual, are not
covered under warranty.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEARS SERVICE CENTER.
This warranty gives you specific legal rights and you may also have other rights, which vary from STATE TO STATE.
$ears_ Roebuck
MGP327211
and 0o._ D/817 WAr Hoffman
2 -- ENG
Estates_ |L 60179
This manual contains information that is important for you to know and understand. This information relates to
protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information,
we use the symbols to the right. Please read the manual and pay attention to these sections.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious
CAUTION indicates a potentially hazardous situation
which, if not avoided, _
result in minor or moderate
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death of serious
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
result in rALo43erty dama.qA.
This product is not equipped with a spark arresting muffmer. If the product wiii be used around flammable
materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items,
then an approved spark arrester must be installed and is legally required in the state of California. It is a violation
of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code,
unless the engine is equipped with a spark arrestor, as defined in section 4442, and maintained in effective
working order. Spark arresters are also required on some U. S. Forest service land and may also be legally
required under other statutes and ordinances.
This product may contain chemicals known to the state of California to cause cancer, birth defects, or other
reproductive harm. This warning is given in compliance with California Proposition 65, as detectable amounts of
chemicals subject to proposition 65 may be contained in this product.
SAVE THESE
iNSTRUCTiONS
When using this product basic precautions
followed including the following:
RBSK OF ELECTROCUTBON
HAZARD
Attempting to connect generator
directly to the electrical system of
any building structure.
should
always
be
AND FBRE
WHAT COULD HAPPEN
Back feeding electricity through a
building's electrical system to the
outside utility feed lines could endanger repair persons attempting to
restore service.
Attempting to connect to the incoming utility service could result in
electrocution.
Restoration of electrical service while
the generator is connected to the
incoming utility could result in a fire or
serious damage if a isolator switch is
not installe&
HOW TO PREVENT iT
Never backfeed electricity through
a structure's electrical system.
To connect to a structure's
electri-
cal system in a safe manner,
always have a Double-Throw
Transfer Switch installed by a
qualified electrician and in compliance with local ordinances. (When
installing a Double=Throw
Transfer Switch, a minimum of
10 gauge wiring must be used,)
Failure to use a double throw transfer
switch when connecting to a
structure's electrical system can
damage appliances and WiLL VOID
the manufacturer's warranty.
3 -- ENG
MGP
327211
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEIVtPTBNG TO OPERATE GENERATOR°
RiSK OF' ELECTROCUTION
HAZARD
Operation of generator in rain, wet,
icy, or flooded conditions.
Use of worn damaged, undersized
or ungrounded extension cords.
Placing generator on or against
highly conductive
surface, such as
a steel walkway or metal roof.
AND FiRE ,(cont'd)
WHAT COULD HAPPEN
Water is an excellent
conductor
HOW TO PREVENT iT
of
electricity!
Water which comes in
contact with electrically
charged
components
can transmit electricity to
the frame and other surfaces, resultin
in electrical shock to anyone contact-
Operate generator in a clean, dry,
well ventilated area. Make sure
hands
are dry before
touching
unit.
Contact with worn or damaged
extension cords could result in
electrocution.
Inspect extension cords before
use and replace with new cord if
required.
Use of undersize extension cords
could result in overheating of the
wires or attached items, resulting in
fire.
Use proper size (wire gauge)
cordset for application see chart in
the Assembly section of this
manual.
Use of ungrounded cordsets could
prevent operation of circuit breakers
and result in electrical shock.
Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an
ungrounded plug.
Accidental leakage of electrical
current could charge conductive
surfaces in contact with the generator.
Place generator on low conductivity surface such as a concrete
slab.
ALWAYS operate generator a
minimum of six feet from any
conductive surface.
Improper connection of items to
generator.
Exceeding the load capacity of the
generator by attaching too many
items, or items with very high load
ratings to it could result in overheating
of some items or their attachment
wiring resulting in fire or electrical
shock.
Read the load rating chart and
instructions in the Wattage Calculation section. Make sure that the
summation of electrical loads for
aii attachments does not exceed
the load rating of the generator.
Operation of unit when damaged,
or with guards or panels removed.
Attempting to use the unit when it has
been damaged, or when it is not
functioning normally could result in
fire or electrocution.
Do not operate generator with
mechanical or electrical problem.
Have unit repaired by an Authorized Service Center.
Removal of guarding could expose
electrically charged components and
result in electrocution.
Do not operate generator with
protective guarding removed.
MGP327211
4 -- ENG
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTBNG
TO OPERATE GENERATOR.
RISK OF FiRE
HAZARD
WHAT COULD HAPPEN
HOW TO PREVENT iT
Attempting to fiii the fuei tank whiie
the engine is running.
GasoUine and gasoline vapors can
become ignited by coming in contact
with hot components
such as the
muffler, engine exhaust gases, or from
an electrical spark.
Turn engine off and allow it to cool
before adding fuel to the tank. Equip
area of operation with a fire extinguisher certified to handle gasoline
or fuel fires.
Sparks, fire, hot objects
Cigarettes, sparks, fires, or other hot
objects can cause gasoline or gasoline vapors to ignite.
Add fuel to tank
Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of chip
dren or other unqualified persons.
Store fuel in a OSHA approved container designed to hold gasoline.
Store container in secure location to
prevent use by others.
Materials placed against or near the
generator or operating the generator in
areas where the temperature exceeds
104 ° R ambient (such as storage rooms
or garages) can interfere with its proper
ventilation features causing overheating and possible ignition of the materials or buildings.
Operate generator in a clean, dry,
well ventilated area a minimum of
four feet from any building, object
or waii. DO NOT OPERATE UNIT
INDOORS OR iN ANY CONFINED
AREA.
Tampering with factory set engine
speed settings.
Engine speed has been factory set to
provide safe operation. Tampering with
the engine speed adjustment could result in overheating of attachments and
could cause a fire.
Never attempt to "speed=up" the
engine to obtain more performance.
Both the output voltage and frequency will be thrown out of standard by this practice, endangering
attachments and the user.
Overfilling the fuel tank - fuel spilP
age.
Spilled fuel and its vapors can become
ignited from hot surfaces or sparks.
Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting
engine. Move generator away
from refueling area or any spillage
before starting engine. Allow for
fuel expansion.
Keep maximum
fuel level 1A inch below the tip of
the fuel tank. Never refuel with the
Improper storage of fuel
uate ventilation
for generator
5 -- ENG
area.
sources
tor.
Make
sure
of ignition
in weii
there
ventilated
are
no
near the genera-
M@ 327211
READ
AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEIVtPTBNG TO OPERATE GENERATOR°
Risk of |niu_ and Prepe_:_ Dama_;_
Trans_
Generater
HAZARD
WHAT COULD HAPPEN
Fire, hhdafion, Damage to
Vehbb Surfaces
Fuei or oii can bak or spill and could
result in fire or breathing hazard, serious injury or death can result. Fuel or
oil leaks will damage carpet, paint or
other surfaces in vehicles or trailers.
RiSK OF BREATHING
HAZARD
Gasoline engines produce toxic carbon monoxide exhaust fumes.
MGP 327211
- iNHALATiON
WHAT COULD HAPPEN
Breathing exhaust fumes will cause serious injury or death.
6 -- ENG
When
HOW TO PREVENT
iT
If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tank before transporting. Transport fuel only in an
OSHA approved container. Always
place generator on a protective mat
when transporting to protect against
damage to vehicle from leaks. Remove generator from vehicle immediately upon arrival at your destination
HAZARD
HOW TO PREVENT
iT
Operate generator in clean, dry, well
ventilated area. Never operate unit
in enclosed areas such as garages,
basements, storage, sheds, or in
any iocation occupied by humans or
animals. Keep children, pets and
others away from area of operating
unit.
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTBNG TO OPERATE GENERATOR°
RISK OF UNSAFE
WHAT COULD HAPPEN
HAZARD
Operation
manner.
of generator
OPERATION
in careiess
NOW TO PREV_'NT iT
All sources of energy include the potential for injury+ Unsafe operation
or
maintenance
of your generator
could
lead to serious injury or death to you or
others+
+
Review and understand all of
+
the operating instructions
warnings in this manual.
Become familiar with the
+
+
Operation of voitage sensitive appiiances without a voitage surge protector.
Any gasoline operated household generator wiii incur voltage variations causing damage to voltage sensitive appliances or could result in fire.
and
operation and controls of the
generator+ Know how to shut it
off quickly.
Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
Keep children or others away
from the generator at all times+
Always use a U +h listed voltage sensitive surge protector
to connect
voltage
sensitive
appliances
(TV,
computer,
stereo, etc+)+ Failure to
use a U.L. listed voltage surge
protector
will void the warranty
on
your generator.
Notice: A multiple outlet strip is not
a surge protector make sure you use
a U+L listed voltage surge protector+
Raising or suspending generators
equipped with iift rings improperiy
Generator could fall causing serious injury or death to you or others+
Always use proper connecting procedures as described in this manual
Improper raising or suspending
cause damage to the generatoL
when connecting cables, chains, or
straps for raising or suspending generators equipped with lift rings+
can
Always use cables, chains, or straps
rated at 2000 Ibs working load or
more to raise or suspend generator+
Operating
pended
generator
while
sus-
Generator will not operate properly and
will cause damage to the generator and
could cause serious injury or death to
you or others+
7 -- ENG
Never operate generator while suspended
or in an unlevel position+
Always operate generate on a fiat,
level surface+
MGP327211
READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTBNG TO OPERATE GENERATOR°
RISK OF NOT SURFACES
HAZARD
Contact with hot engine and generator components.
WHAT COULD HAPPEN
Contact with hot surfaces, such as engines exhaust components, could result in serious burns.
RiSK OF MOVING
HAZARD
Contact with moving parts can resuit in serious injury.
HOW TO PREVENT
iT
During operation, touch only the
control surfaces of the generator.
Keep children away from the generator at all times. They may not be
able to recognize the hazards of this
producL
PARTS
WHAT COULD HAPPEN
The generator contains parts which rotate at high speed during operation.
These parts are covered by guarding
to prevent injury.
HOW TO PREVENT
iT
Never operate generator with guarding or cover plates removed. Avoid
wearing loose fitting clothing or jewelry which could be caught by moving parts.
RiSK FROM LiFTiNG
HAZARD
Lifting a very heavy object.
MGP 327211
WHAT COULD HAPPEN
Serious injury can result from attempting to lift too heavy an object.
8 -- ENG
HOW TO PREVENT
iT
The generator is too heavy to be
lifted by one person. Obtain assistance from others before you try to
move iL
CARTON
CONTENTS
2 o Bracket
2 - Shoulder
Belts
2 - Wheels
6 - 5/t6ot8
t °isolator
t - Feet Bracket
f
Feet
x 3,4 "
Cap Screws
.........
2 = 5ot6-t8
x t 3/4
Cap Screws
t = Handle
"
2 - Washers
2 = 3/8-t6
Lock Nuts
Read owner's manual Do not attempt to operate equipment until you have read Owner's
Manual for Safety, Assembly, Operation, Maintenance, Storage Instructions.
TOOLS
NEEDED
1
FOR ASSEMBLY
1 - Box Cutter or Knife
2 - 9/16 " Wrenches
2 - 1/2" Wrenches
1 - 1" thick x 1' square piece of wood
REMOVE
*
GENERATOR
FROM CARTON
Open carton from top_
Cut carton along dotted lines.
Remove all carton inserts.
Remove generator through opening in carton.
Using a 9/16 inch socket remove shipping block
from under the generator head. Unscrew the bolt
and remove the wood block. NOTE: It is very
important that this is removed before starting your
generator.
iMPORTANT; Before any attempt to start your generator be sure to check engine oil (See Adding Engine Oil
paragraph in the Operation section on page 13 of this
manual.)
9 -- ENG
MGP327211
GROUND{NG
THE GENERATOR
Repeat the above steps for the opposite side.
A grounding Hugis suppHied with the generator for use
when required by HocaH
eHectricaHordinances. Refer to
article 250 of the NationaH EHectricaHCode to cHarify
any needed grounding information. Your HocaHeHectric
company or a certified eHectrician shouHd be abHeto
heHpyou with this information.
Grounding
Insert the threaded stud of rubber foot (10)
through the middHe hoHeof the foot bracket (5).
Secure with lock nut (8) and tighten.
Locate the support under the electrical outlet end
of the generator. Position foot bracket (5), with
rubber foot installed, under the support and align
the holes
in the foot bracket (5) with the slots in
the support. Place one cap screw (9) through
each slot in the support and the holes in the foot
bracket. Secure with the lock nuts (8) and tighten.
Lug
Once completed, the wheel kit is ready for use.
NOTE: Your engine is already grounded to the frame
by a grounding strap.
mNSTALUNG
WHEEL
KIT
The Sears Wheel Kit was designed to greatly improve
the portability of your generator.
11
12
Drain gas and oimbefore
assembling the portability
kit, Failure to do so will cause damage to the
NOTE: Always follow state regulations for proper oil
disposal.
Place generator on level ground; drain all gas and
oil from the engine (see engine manual for correct
procedure).
Place a 1" thick x 1' square piece of wood on the
ground in front of the engine. With the help of
another person, tilt the generator and rest the
recoil starter on the wood. NOTE: This will support
the gasoline engine during assembly and make
assembly easier.
Place a handle cap (7) onto each end of handle
prior to installation.
The handle should be installed on the electrical
outlet end of the generator. Place one washer (12)
on long cap screws (11). Align the handle brackets with the upper holes pre-drilled in the generator frame. Place mentioned screws through frame
and handle brackets.
Secure with lock nuts
(8) and tighten.
Locate the engine support. Place one wheel
bracket (4) on top of support as shown in illustration. Align with the pre-drilled holes in support.
Place 2 cap screws (9) through holes in bracket
and support. Secure with 2 lock nuts (8) and
tighten.
8\
10
This portability
Key
No.
1
2
3
4
5
6
7
8
9
10
11
Insert one shoulder bolt (2) into wheel (1). Insert
threaded end of bolt through wheel bracket,
secure with lock nut (3) and tighten. NOTE: The
wheel wimmnot rub frame if installed propermyo
MGP 327211
8
12
10 -- ENG
kit includes
the following
parts:
Description
PART NO.
Wheel (2 used)
Shoulder Bolt (2 used)
Lock Nut 3/8"-16 (2 used)
Wheel Bracket (2 used)
Foot Bracket
Handle
Handle Cap (2 used)
Lock Nut 5/16"-18 (9 used)
Cap Screw 5/16"-18 x 3/4"
(6 used)
Isolator Foot
Cap Screw 5/16-18 x 1.75"
(2 used)
Washer (2 used)
AC-O014
CAC-60
SSF-8111 -ZN
GS-0561
GS-0562
GS-0564
GS-0565
SSF-8150
SS-12-CD
GS-0587
SSF-999-1
SS-6506-CD
KNOW YOUR
GENERATOR
Read this Owner's Manua_ and Safety Ru_es before operation of your Generater, Compare this illustration with your generator to famiHiarize yourseff with the location of various controls and adjustments. Save the
manual for future references.
FUELCAP
FUEL TANK
RUN/STOP
SWITCH
CHOKE SWITCH
120
CLEANER
240 VOLT RECEPTACLE
ENGINE OiL FiLL
FUEL TANK- Capacity of 7 US gallons.
CHOKE SWITCH-
Lever used to start coHd engine.
ENGINE RUN/STOP SWmTCH- Sets engine in starting
mode for recoiH starter - Stops running engine.
ENGINE OIL NLL- Place where engine oil is poured.
CIRCUIT BREAKER- Each receptacle has a circuit
breaker to protect the generator from overloading.
120 VOLT RECEPTACLES- Used to supply 2400
watts of electrical power per receptacle. Protected by
20 amp circuit breaker.
240 VOLT TWISTLOCK
RECEPTACLE-
Your generator is equipped with duplex 120 volt
receptacles and a twistlock 240 volt receptacle.
The unit is also equipped with a 20 amp circuit
breaker for the 120 volt receptacles and a 20 amp
circuit breaker for the 240 volt receptacle which is
provided to protect the generator against electrical
overload. If the circuit breaker trips, unplug electrical
load from receptacle. Let circuit breaker cool down
and then push circuit breaker button to reset.
o
Used to
@
@
supply 4800 watts of electrical power per receptacle
for operations. Protected by 20 amp circuit breaker.
@
120V 20A
AiR CLEANER- hcludes filter element and foam precleaner that limits the amount of dirt that enters the
engine.
120V 20A
120/240V 20A
@
@
c2_@
11 -- ENG
MGP327211
LOW OraLSHUTDOWN
Your Sears generator engine is equipped with Low Oil
Shutdown. Low Oil Shutdown is a safety device
designed to protect your engine from damage in the
event the oil level in the crankcase is low.
If while the engine is running, the oil gets low, it wiii
automatically shut itself down and wiii not restart until
the oil is added. If the oil is low before start-up, the
generator wiii not start until oil is added.
NOTE: The Low Oil Shutdown mechanism is very sensitive. You must fill the engine to the full mark on the
dipstick to inactivate this safety device.
GENERATOR
CAPACmTY
Exceeding the rated capacity of your generator carl
result in serious damage to your generator and
connected electrical devices. You should observe the
following to prevent overloading the unit:
Starting and running wattage requirements should
always be calculated when matching a generators
wattage capacity to the appliance or tool.
There are two types of electrical appliances that
can be powered by your generator:
A.
B.
Items such as radios, light bulbs, television
sets, and microwaves have a "resistive load".
Starting wattage and running wattage are the
same.
Rtems such as refrigerators, air compressors,
washer, dryer, and hand tools that use an
electrical motor have an "inductive load".
Inductive load appliances and tools require
approximately 2 to 4 times the listed wattage
for starting the equipment. This initial load
only lasts for a few seconds on start-up but is
very important when figuring your total
wattage to be used.
NOTE: Some inductive appliances and tools wiii iist
on the motor name plate, the starting and running
voltage and amperage requirements. Use the following formula to convert voltage and amperage to
wattage: (Volts X Amp = Watts}
Always start your largest electric motor first, and
then plug in other items, one at a time.
OBTAiNiNG
ELECTRiCiTY
GENERATOR
There are basically two ways to obtain electricity form
a generator:
Use of extension cords directly from the generator to the appliance, lights, tools, etc.
Use of a double-throw transfer switch installed
directly to the main electrical supply outside of
the house.
Extension
Cord
When using an appliance or tool at a considerable
distance from the generator, a 3-wire extension cord
that has a 3-blade grounding plug and 3-slot receptacle that accepts the tool's plug should be used. A
cord of adequate size must be used. A minimum of
12 gauge wire size with at bast a 20 amp draw can
be used. When amperage exceeds 20 amps a 10
gauge wire size should be used.
NOTE: On 120-volt loads the maximum starting wattage should NOT exceed one half of the rated generator
wattage. Example: a 5250 rated wattage generator =
2625 maximum starting wattage.
The guide is provided to assist you in determining the
appliances and tools that can be ran with the wattage
capacity of your generator.
MGP327211
FROM
12 -- ENG
extension cord that is hot
touch is overmoaded.
Repair oF repmace damaged
exte_sio_
cords
Connecting
Supply
Generator
To Main
*
Electrical
Add unleaded gasoline, slowly, to fuel tank.
Potential hazards exist when a eHectricaHgenerator is
connected to the main eHectdcaHsuppHy coming into
the house. It is at that point that the generator couHd
feed back into the utiHity company's system causing
possibHe eHectrocufion of workers who are repairing
eHectdcaHHines.To avoid back feeding of eHectdcity into
utility systems, a double-throw
transfer switch
should be installed between the generator and utility
power. This device should be installed by a licensed
electrician and in compliance with all local electrical
codes.
NOTE: When installing a Double-Throw Transfer
Switch, a minimum of 10 gauge wiring must be used.
BEFORE
STARTmNG ENGmNE
Amways check engine oimmevem
before every start. Running
ine
mowof
oil
or
out of oil could result in
eng
serious damage to the engine.
Adding
Remove gas cap.
Engine
Use clean, fresh, regular unleaded gasoline with a
minimum of 85 octane. Do not mix oil with gasoline.
Never fill fuel tank completely. Fill tank to 1/2"
below the bottom of the filmer neck to provide
space for fuel expansion. Wipe any fuel spillage
from engine and equipment before starting
Do not overfill.
Never fill fuel tank indoors.
Never fill fuel tank when
engine is running or hot. Do not smoke when
rimmingfuel tank.
To Start
Your Generator
indoors or
in enclosed, poor ventilated
areas. Engine exhaust contains carbon monoxide, an ordorless and deadly gas.
Oil
Your generator has been shipped without oil in the
engine. Begin by removing the oil dipstick and plug.
Start pouring the oil in slowly.
Open the fuel shut-off valve. Turn counter clockwise until the valve stops.
The engine will hold approximately 26 ounces of oil. To
check the oil, clean and replace the dipstick. Do not
screw the dip stick in when checking the oil level. Next,
remove the dipstick to check the level. The oil dipstick
is clearly marked with lines that tell you when the
engine has enough oil. Do net fi_ above this point.
4_
On the engine there is a ON/OFF switch located on
the front panel of the engine. Place this switch to
the "ON" position.
NOTE: When adding oil to the engine crankcase, use a
high quality detergent
oil classified
"For Service
SF,SG,SH" rated SAE 30 weight. Use no special additives.
Select the oil's viscosity grade according to your expected
operating temperatures.
SAE Viseesity
Grades
Move the choke control located on the engine to
"FULL CHOKE" position.
NOTE: No choke is required on warm engines. Make
sure choke is in the "NO CHOKE " position on warm
engine starts.
FULL
CHOKE
POSITION
.o.
Ct=;_,"°_o_,_"
Gasoline
Your generator engine is 4 cycle.
only. Never mix oil with gasoline.
Use unleaded fuel
13 -- ENG
MGP327211
You MUST unplug any load
generator before
starting to prevent permanent damage to any
appliances.
IMPORTANT: Never store engine with fuel in tank,
indoors, or in enclosed, poorly ventilated areas or
where fuel fumes may reach an open flame.
Grasp handle on rope starter and puii slowly until
resistance is felt. Let the rope rewind slowly. Pull
rope with a rapid full arm stroke. Let rope rewind
slowly. Repeat if necessary.
IMPORTANT: Allow generator to run at no load for 5
minutes upon each initial start-up to allow engine and
generator to stabilize.
*
LOADS
Let engine run and warm up for five minutes after
starting with no electrical Ioad.
Connect inductive load equipment first, inductive
loads consist of refrigerators, freezers, water
pumps, air conditioners, or small hand tools.
Connect the items that require the most wattage
first.
When engine starts, gradually move the choke to
the "NO CHOKE" position.
STOPPmNG ENGmNE
ELECTRmCAL
Connect loads in the following manner to prevent
NOTE: mFENGINE OIL LEVEL IS TOO LOW, ENGINE WILL NOT START. CHECK OraLLEVEL AND
ADD IF NECESSARY.
*
CONNECTmNG
@
Connect the lights nexL
o
Voltage sensitive equipment should be the last
equipment connected to the generator. Plug
voltage sensitive appliances such at TV's, VCR's,
microwaves, ovens, computers, and cordless
telephones into a UL listed voltage surge protector, then connect the UL listed voltage surge
protector to the generator_
Disconnect all electrical loads.
Turn ON/OFF switch to "STOP" position.
Close fuel shut-off valve.
IMPORTANT: You should always add up the rated
watts of all lights, tools and appliances you are
powering at one time. This total should not
exceed the rated capacity of you generator or
circuit breaker rating of the receptacle supplying
power.
CUSTOMER
MAINTENANCE
RESPONSBBBLBTBES TABLE
Before each
Every
use
Hours of Every
Season
25
Every
50
Hours of Every
Season
Every 100
Hours of Every
Season
TASK
Check oil level
X
See Note 2
Change oil
See Note 1
Clean Air Filter Assembly
X
Check Spark Plug
Prepare Unit for Storage
X
Prepare
unit for storage
if it is to remain
X
idle for more
than 30 days.
Note f: Change oil after first two (2) operating hours and every 50 operating hours thereafter, more often if operated
in extreme dusty or dirty conditions.
Note £: Check oil after 5 hours of operation
MGP327211
(See the Oil paragraph on page 15 of this section)
14 -- ENG
1
GENERAL
RECOMMENDATmONS
The warranty of the generator does not cover items
that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the generator as instructed in this
manual.
Some adjustments wiii need to be made periodically to
maintain your generator.
GENERATOR
MAmNTENANCE
Your generator should be kept clean and dry at all
times. The generator should not be stored or operated in environments that include excessive moisture,
dust or any corrosive vapors, if these substances are
on the generator, clean with a cloth or soft bristle
brush. Do not use a garden hose or anything with
water pressure to clean the generator. Water may
enter the cooling air slots and could possibly damage
the rotor, stator and the internal windings of the
generator head.
@
Reinstall the drain plug. Make sure it is tightened
securely.
@
Fiii the crankcase with new oil of the proper type
(See Adding Engine Oil in the Operation Section),
to the Fuii mark on the dipstick. Always check the
level with the dipstick before adding more oil.
All adjustments in the Maintenance section of this
manual should be made at least once each season.
Reinstall the oil fiii cap or plug and tighten securely.
ENGmNE IVIAmNTENANCE
NOTICE:
Maintenance,
replacement
or repair of
the emission
control
devices
and systems
may be
performed
by any nonroad
engine repair establishmerit or individual,
However,
to obtain
no charge
repairs under the terms and provisions
of the
engine manufacturers
warranty
statement,
any
service or emission
control
part repair or replacemerit must be performed
by a factory authorized
dealer,
Service
NOTE: Do not use petroleum solvents, e.g. kerosene,
which will cause the cartridge to deteriorate. Do not
use pressurized air to clean cartridge. Pressurized air
can damage the cartridge.
To service
air cleaner
fombw these steps:
Unscrew wing nuL Remove cover and air cleaner
cartridge.
Oil
o
Air Cleaner
Remove cartridge from cover.
Oil level should be checked prior to each use and
at bast every 5 hours of operation. To check oil
see Adding Engine oim paragraph in the Operation
section on page 13.
Changing
Engine
To service cartridge, clean by tapping gently on a fiat
service. Do not oil cartridge. Replace if dirty or damaged.
OH
For a new engine, change oil after the first 2 operating
hours. Thereafter, change oil after every 50 hours of
operation.
Replace air cleaner cartridge. Place cover over
cartridge and tighten nut finger tight and then turn
it one more complete turn.
PAPER FILTER
Change the oil while the engine is still warm. The oil
will flow freely and carry away more impurities. Make
sure the engine is level when filling, checking or
changing oil.
°vER
BASE
Change the oil as follows:
NG NUT
To keep dirt, grass clippings, etc. out of the
engine, clean the area around the drain plug and
dipstickbefore removing it.
Remove the oil drain plug and dipstick. Tilt the
engine slightly towards the oil drain to obtain
better drainage. Be sure to allow ample time for
complete drainage.
15 -- ENG
MGP327211
Cmean Guard/Muffler
Cmean and Repmace Spark
Do not cHean with a forcefuH spray of water because
water couHd contaminate fueHsystem. With a brush or
cHoth dean finger guard after every use to prevent
engine damage caused by overheating. Before running
engine, dean muffHer area to remove aHH
combustibHe
debris.
Check spark pHugyearHy or every 1 O0 operating hours.
Pmug
CHeanarea around spark pHug.
Remove and inspect spark pHug.
RepHace spark pHugif eHectrodes are pitted, burned
or porceHain is cracked. For repHacement use
Champion RJ-17M resistor spark pHug.
Check eHectrode gap with wire feeHer gauge and
set gap .030 if necessary.
CLEAN
InstaHH
spark, tighten secureHy.
,030"(0,76MM)
WIRE GAUGE
CLEAN
CARBURETOR
The carburetor of your generator is pre-set at the factory. The carburetor shouHd not be tampered with. if your
generator is used at an aHtitude in excess of 4000 feet
performance may be affected, if so consuHt with your
nearest Sears Service Center regarding high aHtitude set
changes.
Over-speeding your engine above factory high speed setting can be dangerous and couHd possibHy cause personaH injury or property damage. If you beHieve the engine is running too fast or show, take your generator to a
Authorized Sears Service Center for repair and adjustment.
GOVERNOR
Your engine governor maintains the constant operating
speed of your generator. 00 NOT tamper with the engine governor which is factory set for proper engine
speed.
MGP327211
16 -- ENG
Disconnect the spark piug wire and remove the
spark piug.
If you are going to store your generator for more than
30 days, use the following information as a guide to
prepare the generator for storage.
Add one teaspoon of oii through the spark piug
hob.
Hace rag over spark piug hob and pull the recoii a
few times to iubrbate the combustion chamber.
Never store generator
with
fuel in the
tank indoors or
Repiace the spark piug, but do not connect the
spark piug wire.
in enclosed,
poorly ventilated
areas, where
fumes can reach an open flame, spark or pilot
light as on a furnace,
water heater, clothes
dryer or other gas appliances.
Engine
NOTE: If a fuei stabilizer is not used, all gasoline must
be drained from the tank and carburetor to prevent gum
deposits from forming on these parts and causing possibb malfunction of the engine.
Preparation
Add fuei stabiiizer to fuei tank to minimize the
Generator
formation of fuei gum deposits during storage.
Clean the generator as outlined in the Generator
Maintenance paragraph on page 15_
Run engine at bast 10 minutes after adding
stabiiizer to allow it to enter the fuei system.
Engine
will not start
Check that cooling air slots and openings on
generator are open and unobstructed.
1_ Low on fuel or oil.
1. Add fuel or oii.
2_ Ignition switch in "Off" position.
2. Turn to "ON" position
3_ Faulty spark plug.
3. Replace spark plug.
4_ Chokein wrong position.
4. Adjust choke accordingly.
5_ Fuel shut-off valve in closed
5. Open fuel shut-off valve.
position.
6_
7_ Spark plug wire Ioose.
7_ Attach wire to spark plug.
Have Authorized
1_ Faulty receptacb.
No electrical
output
Remove load from unit.
6_ Unit loaded during start-up.
Center
2_ Circuit breaker kicked ouL
2_
3_ Defective capacitor.
Depress
and reseL
3_ Have Authorized
4.
Center
Faulty power cord.
4.
Repeated
ping
circuit
breaker trip-
Generator
overheating
the
circuit breaker
depressed
Sears Service
replace.
replace
Sears Service
capacitor.
Repair or replace cord.
1.
2.
Overload
Faulty cords or equipmenL
1.
Generator overloaded.
1. Reduce load.
2.
Insufficient ventilation.
2. Move to adequate supply of
fresh air.
17 -- ENG
,
Reduce ioad.
2_ Check for damaged, bare, or
frayed wires on equipmenL
Replace.
MGP327211
CRAFTSMAN
5250
GENERATOR
919,3272tt
TORQUE 20-25 IN.-LBS.
1
(NOT SHOWN)
23 _///
22
25
i.
UE 20-25 IN.-LBS.
16
TORQUE 120-144 IN.-LBS.
TORQUE 60-70 IN.-LBS.
12
TORQUE 120-144 IN.-LBS.
KEY
NO,
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
MGP 327211
"2O
TORQUE 96-120 IN.-LBS.
DESCRiPTiON
FUEL TANK SCREWS
FUEL TANK
FUEL CAP
FUEL HOSE
FUEL LINE CLAMP
DRAINCOCK GROMMET
FUEL SHUT-OFF VALVE
ENDCOVER
SCREW #10-24 x 9/16
ISOLATOR
WASHER 1-1/20D
LOCK NUT 3/8-16
GROUND LUG
SCREW 5/16-18 x 3/4
SCREW 3/8-16 x 1
LOCK NUT 5/16-18
SCREW, HEX HEAD 5/16-18
LOCK WASHER
GROUND STRAP
HEX SCREW 3/8-16X2.5
ENGINE
FRAME ASSEMBLY
HEAT SHIELD
SCREW 5/16-18 X .5
PANEL ASSEMBLY
SPACER ENGINE
WASHER .8750D .3751 D .083THK
18 -- ENG
PART NUMBER
91895680
GS-0795
GS-0443
GS-0225
GS-0227
GS-0446
GS-0437
GS-0077
SSF-553-1
GS-0033
SSN-1014-ZN
SSF-8111 -ZN
GS-0117
SS-12-CD
SSF-3140-ZN
SSF-8150
SSF-999-1
SSN-1619-ZN
GS-0118
SSF-628
GS-0501
GS-0467
GS-0432-1
SSF-549
GS-0818
GS-0746
SSN-632
CRAFTSMAN
5250
GENERATOR
9t9o3272tt
x_9
/
/
ORIENT
WITH
VENTS
DOWNWARD
AS SHOWN
30
J
31
33
TORQUE
UNTILTHREADS
38
RUN OUT
39
TORQUE
60-70
IN-LBS
/
/
_40
J
_41
_42
SHOWN FOR
REFERENCE
TORQUE
30-40 IN-LBS
ONLY
/
/
/
32
34
/
36TORQUE
120-144 IN-LBS
\
\
\
\
\
28
SCALE
CAPACITOR
KEY
NO,
28
29
3O
31
32
33
34
35
36
37
38
39
40
41
42
INSERT INTO O-RING
GROOVE,
1:1
WIRING
PART OF 38
DESCRiPTiON
O-RING
DRIVE END ADAPTER
LOCK WASHER 3/8
CAP SCREW 5/16 - 24Xl
ROTOR ASSEMBLY
STATOR THRU BOLT
STATO R ASSEMBLY
WASHER 11/16OD x 11/32
NUT 5/16-24
ROTOR THRU BOLT
BEARING SUPPORT
HEX NUT 1/4-20
CAPACITOR
CAPACITOR BRACKET
SCREW 10 - 24 x 9/16
PART NUMBER
GS-0862
GS-0511
SS-1503-CD
SSF-616-ZN
GS-0883
GS-0110
GS-0884
SS-6506-CD
SSF-576
GS-0091-1
GS-0861
SSF-575
GS-0873
GS-0595
SSF-553-1
ITEM NOT SHOWN
*DIODES
GS-0871
19 -- ENG
MGP327211
CRAFTSMAN
5250
GENERATOR
919,3272tt
47
48
44
43
51
KEY
NO.
43
44
45
46
47
48
49
50
51
MGP327211
DESCRIPTION
120Vi20A DUPLEX RECEPTACLE
4 PRONG TWISTLOCK
CIRCUIT BREAKER 120i240Vi20A
SCREW #6 - 32 x _5TORX
NUT, 10 - 9 X .50 PLASTITE
SWITCH FACE PLATE RESET
NUT, HEX JAM 7/16
SPEED NUT #6 - 32
WAS HER 3/8
20 -- ENG
PART NUMBER
GS-0019
GS-0445
GS-0025
SSF-583
SSF-3156
GS-0207
SSF-595
SSF-584
SS-1525-CD
CRAFTSMAN
5250
GENERATOR
919,3272t
t
TECUMSEH
4=CYCLE
ENGINE
\
MODEL
#HMt00=t59409P
416
86
/
71
/
87
70
69
_110
370L
/
/261282
72
223
I
II
_' 281 \,p
182
184<
\
/%
277
380 /
178
262
238
_
/
239
240
242
/
245
370G
21 -- ENG
MGP327211
CRAFTSMAN
REE NO.
1
2
15
15A
15B
16
17
18
20
25
25A
25B
26
28
30
35
36
37
38
40
40
40
4!
41
41
42
42
42
43
45
47
48
49
50
60
65
69
70
71
72
75
80
8!
82
83
84
86
87
89
90
92
93
94
95
96
100
101
102
103
110
110A
111
111B
112
113
119
120
MGP327211
5250
GENERATOR
PART NO.
35968A
27652
30699C
30700
650494
33454A
29916
651028
35319
36460
36244
651059
650561
30322
37302
29826
29918
29216
29642
35776A
35777A
35778A
35773A
35774A
35775A
35779
35780
35781
35772
36898
651033
34034
36896
35375
33273A
650128
35262A
35376
35377
27642
35319
31845
30590A
35378
30588A
29893
650833
650832
32589
611090
650880
650881
651016
30886A
30845A
35135
610118
651024
651007
35589
36993
611220
611226
35967
650950
36451
36449
9t9=3272t
t
TECUMSEH
DESCRIPTION
CYLINDER (INCL #2, 20 & 72)
DOWEL PiN
GOVERNORROD (tNCL. #15A & 15B)
GOVERNORYOKE
SCREW, 6-40 X 5/16"
GOVERNORLEVER
GOVERNORLEVERCLAMP
SCREW,TORX T-15, 8-32 X 3/8"
OIL SEAL
BLOWER HOUSING BAFFLE
AIR BAFFLE
SCREW, 3/8-16 X 47/64"
SCREW, 1/4-20 X 5/8"
LOCK NUT, 8-32
CRANKSHAFT
SCREW, 10-32 X 3/4"
LOCK WASHER
LOCK NUT, !0-32
RETAININGRING
PISTON, PIN & RiNG SET (STD.)
PISTON, PIN & RING SET (.010" OS)
PISTON, PIN & RING SET (=020"OS)
PISTON, PIN & ASS'Y (STD.)(iNCL. #43)
PISTON, PIN & ASS'Y (=010"OS)(INCh #43)
PISTON, PIN & ASS'Y (=020"OS) (INCh #43)
RING SET (STD.)
RING SET (.010" OS)
RING SET (.020" 0%
PISTON PiN RETAININGSET
CONNECTING ROD ASS'Y=(INCL #47 & 49)
CONNECTING ROD BOLT
VALVELIFTER
OIL DIPPER
CAMSHAFT (MCR)
BLOWER HOUSING EXTENSION
SCREW, 10-24 X 1/2"
CYLINDER COVERGASKET (KIT)
CYLINDER COVER(INOL #71, 75 & 80)
CRANKSHAFTBUSHING
OIL DRAIN PLUG
OIL SEAL
GOVERNORSHAFT
WASHER
GOVERNORGEAR ASS'Y (INOL #81)
GOVERNORSPOOL
RETAININGRING
SCREW, 1/4-20 X 1-3/16"
SCREW',1/4-20 X 1-11/16"
FLYWHEELKEY
FLYWHEEL
LOCK WASHER
FLYWHEELNUT
LOCK NUT, !0-32
EXTENSIONSPRING
R.RM. ADJUSTING BOLT
SOLID STATEIGNITION
SPARK PLUG COVER
SOLID STATEMOUNTING STUD
SCREW,TORX T-15, 10-24 X 15/16"
GROUND SCREW
OIL SHUT-DOWNWIRE & TERMINAL
LOW OIL SHUT-DOWN SWITCH (INOL #112)
ROCKERON/OFF SWITCH
LOW OIL SHUT-DOWN GASKET(KIT)
SCREW,TORX T-25, 10-24 X 5/8"
CYLINDER HEADGASKET (KIT)
CYLINDER HEAD
REE NO.
125
125
126
126
127
128
130
130A
135
139
140
149
149A
150
151
169
170
171
172
173
174
178
182
184
185
207
223
224
238
239
240
242
245
250
251
260
26!
262
264A
265
275
276
277
28!
282
285
287
290
292
296
311A
312
325
342
370G
370K
370L
380
390
22 -- ENG
4=CYCLE
PART NO.
27878A
27880A
34035
34036
650691
650690
650694A
651031
33636
33369
650836
27882
35862
27881
32581
27896A
28423
28424
28425
35350
650128
29752
30088A
33263
33877
33878
650378
27915A
28820
27272A
33266
33267
33268
33269A
650513
36468A
650788
29747B
650802
33272B
34185B
31588
650729
33013
650760
35985B
29752
30962
26460
34279B
35941
29673
29443
30063
35274
36695
36990
640152
590746
400
36452B
416
417
420
34479A
650696
730225
ENGmNE MODEL
#HMtGO=t59409P
DESCRIPTION
EXHAUSTVALVE(STD.)(INCUL #! 5!)
EXHAUSTVALVE (1/32" OS) (INCL #151)
INTAKEVALVE(STD.)(INCL #151)
INTAKEVALVE(1/32" OS) (iNCh #151)
WASHER
BELLEVILLEWASHER
SCREW, 5/16-18 X 2"
SCREW, 1/4-20 X 9/16"
RESISTORSPARK PLUG (RJ17LM)
GOVERNORGEAR BRACKET
SCREW, 10-24 X 1/2"
VALVESPRING CAP
VALVESPRING CAP
VALVESPRING
VALVESPRING KEEPER
BREATHERGASKET (KIT)
BREATHERBODY
BREATHERELEMENT
VALVECOVER
BREATHERTUBE
SCREW, 10-24 X !/2"
NUT & LOCK VVASHER1/4-28
SCREW, 1/4-28 X 1"
CARBURETORTO INTAKEPiPE GASKET(KIT)
INTAKEPIPE
THROTTLELINK
SCREW, TORXT-30, 5/16-18 X 1-1/8"
INTAKE PIPEGASKET (KIT)
SCREW, 10-3! X !/2"
AIR CLEANER GASKET(KIT)
AIR CLEANER BRACKET
AIR CLEANER BRACKET
AiR CLEANER FILTER
AIR CLEANER COVER
WING NUT, 1/4-20
BLOWER HOUSING
SCREW, 5/16-18 X 3/4"
SCREW, TORXT-40, 5/16 - 24 X 21/32"
SCREW, 1/4-20 X 5/8"
CYLINDER HEADCOVER
MUFFLER
LOCKING PLATE
SCREW, 5/16 - 18 X 3 - 3/16"
STARTERBUBBLE COVER
SCREW, 10 - 32 X 3/8"
STARTERCUP
NUT & LOCK WASHER, 1/4 - 28
FUEL LINE
FUEL LINE CLAMP
FUEL FILTER(INCh 292)
OIL FILL RING
"O" RING
WIRE CLIP
SCREW, TORXT-30, 1/4 - 20 X 1/2"
INSTRUCTIONDECAL
STARTERDECAL
LOW OIL DECAL
CARBURETOR (INCL 184)
REWIND STARTER
(NOTE:THIS ENGINE COULD HAVE BEEN
BUILT WITH 590704 STARTER).
GASKET SET
(INCL ITEMS MARKED PK IN NOTES)
iNCh PART# 27272A, 27896A, 27915A,
29673, 33263, 33629, 34698A, 35262A,
35317, 36451
SPARKARRESTORKIT (INCL 417) (OPTIONAL)
SCREW, 5/16 - 18 X 2 - 45/64"
SAE 30 4-CYCLE ENGINEOiL (QUART)
CRAFTSMAN
5250
GENERATOR
919o3272t
t
CARBURETOR
MODEL
#64012
tA70=5097
_"-37
25 ,__
RER NO.
1
2
4
5
6
7
10
11
12
13
14
15
16
17
18
PART NO.
631776A
631970
631184
631183
640109
650506
632740
632043
631184
631183
631753
630735
632164
651925
630766
DESCRmPTtON
THROTTLESHAFT& LEVERASSEMBLY
THROTTLERETURNSPRING
DUST SEAL WASHER (KIT)
DUST SEAL (THROTTLE)(KIT)
THROTTLESHUTTER
SHUTTERSCREW
CHOKE SHAFT & LEVERASSEMBLY
CHOKE RETURNSPRING
DUST SEAL WASHER (KIT)
DUST SEAL (CHOKE) (KIT)
CHOKE SHUTTER
CHOKE POSITIONINGSPRING
FUEL FITTING
THROTTLECRACK SCREW/IDLE
SPEED SCREW
TENSIONSPRING
RER NO.
20
20A
25
27
28
29
30
3!
36
37
4O
44
47
48
60
23 -- ENG
PART NO.
640027
640053
631867
631024
632019
631028
631021
631022
640113
632547
640114
27110A
630748
631027
632760
DESCRIPTmON
iDLE RESTRICTORSCREW
iDLE RESTRICTORSCREW CAP
FLOATBOWL
FLOATSHAFT (KIT)
FLOAT
FLOATBOWL O-RING (KIT)
iNLET NEEDLE,SEAR & CLIP (INCh #31) (KIT)
SPRING CLIP
MAIN NOZZLE TUBE
MAIN NOZZLE TUBE O-RING (KIT)
HIGH SPEED BOWL NUT
BOWL NUT WASHER
WELCH PLUG, IDLE MIXTURE WELL (KIT)
WELCH PLUG, ATMOSPHERICVENT(KIT)
REPAIRKIT (INCL ITEMS MARKEDPK
iN NOTES)
MGP327211
CRAFTSMAN
5250
GENERATOR
9t9o3272t
t
STARTER
--11
_5
REE
NO,
1
2
3
4
5
6
7
8
11
12
13
MGP327211
PART NO, DESCRIPTION
SPRING PIN dNCL 4)
590600
WASHER
590679
RETAINER
590601
WASHER
590678
BRAKE SPRING
590680
STARTER DOG
590412
DOG SPRING
590681
PULLEY & REWIND SPRING ASSEMBLY
590747
STARTER HOUSING ASSEMBLY
590535
STARTER ROPE (LENGTH 98" X 9/64" DIA=)
590701
STARTER HANDLE
590599A
24 -- ENG
#590746
CAUFORNIA
& US EPA EMISS ON CONTROL WARRAN
STATEMENT
The U. S. Environmental Protection Agency ("EPA"), the California Air Resources Board ("CARE}°) and Tecumseh Products Co,
are pBeased to expUain the FederaB and California Emission Control Systems Warranty on your new utility or _awn and garden
equipment engine. UnCalifornia, new 1995 and later utility and Bawnand garden equipment engines must be designed, built and
equipped to meet the State's stringent anti-smog standards, in other states, new 1997 and _ater model year engines must be
designed, built and equipped, at the time of sale, to meet the U,S. EPA regulations for small non=road engines= Tecamseh
Products Co. will warrant the emission control system on your utimityor lawn and garden equipment engine for the periods of time
gisted below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your utility or lawn
and garden equipment engine.
Your emission control system may incBudeparts such as the carburetor, ignition system and exhaust system_ Also included may
be the compression releace system end other amissioe-remated assemblies.
Where a warrantable condition exists, Tecumseh Products Co. wilJ repair your utiUityor mawnand garden equipment engine at no
cost to you for diagnosis, parts and Babor.
MANUFACTURER'S
EMISS_ON CONTROL
SYSTEM WARRANTY
COVERAGE
Emission control systems on 1995 and later mode} year California utiBityand lawn and garden equipment engines are warranted
for two years as hereinafter noted. In other states, 1997 and gater model year engines are also warranted for two years. If, during
such warranty period, any emissiomre_ated part on your engine is defective in materials or workmanship, the part will be repaired
or replaced by Tecomseh Products Co.
OWNER'S
WARRANTY
RESPONSIBILITIES
As the utility or lawn and garden equipment engine owner, you are respensiMe for the performance of the required maintenance
listed in your Owner's Manual but Tecumseh Products Co. will not deny warranty solely due to the lack of receipts or for your
failura to provide written evidence of the performance of aH scheduled maintenance.
As the utitity or lawn and garden equipment engine owner, you sheared,however, be aware that Tecamseh Products Co. may
deny you warracty coverage if your utility or lawn and garden equipment or a part thereof has faiUed due to abuse, neglect,
improper maintenance or unapproved modifications=
You are responsibRe for presenting your uti{ity or lawn and garden equipment engine to a Tecomseh Authorized Service Ooget
(any Tecumseh Registered Service Dealer, Tecemseh Authorized Service Distributor or Tecumseh Centrag Warehouse Distributor) as soon as a proMem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30
days.
Warranty service can be arranged by contacting either a Tecumseh Authorized Service Outlet or by contacting Tecumseh
Products Co., do Service Manager, Engine and Transmission Group Service Division, 900 North Street, Graftan, WI 53024o1499
Telepbene 1414o377o2700, or see your loca_telephone yeUtowpages under "Engines, Gasoline" for the name, address and
telephone number of a Tecomseh Authorized Service Oueet near you.
iMPORTANT
NOTE
This warranty statement expmains your rights and obligations under the Emission Central System Warranty ("ECS Warranty")
which is provided to you by Tecumseh Products Co_ pursuant to California law. Tecumseh Products Co. also provides to original
purchasers of new Tecumseh Products Co. engines. The Tecumseh P[oducts Co. Limited Warranties for New Tecumseh Engine
and E_ectranic Ignition Medules ("Tecumseh Products Co. Warranty") which is enclosed with aDO
new Tecumseh Products Co.
engines on a separate sheet= The ECS Warranty applies onty to the emission central system of your new engine. To the extent
that there is any conflict in terms between the ECS Warranty and the Tecumseh Products Co, Warranty, the ECS Warranty shah
appDy except in any circumstances in which the Tecumseh Products Co. Warranty may provide a longer warranty period. Both
the ECS Warranty and the Tecumseh Products Co. Warranty describe important rights and obligations with respect to your new
engine,
Warranty service ¢8n only be performed by a Tecumseh Products Co. A_'thodzed Service Outmet,or by Tecamaeh Products Co.
at its f_c_ery in Graffon, WL At the time of requesting warranty service, evidence must be presented of the date of sale to the
original purchaser. The purchaser shaU pay any charges for making service calls and/or for transporting the preducts to and from
the p_ac8where the inspe{;tionand/or warranty work is pedormed. The purchaser shal_ be responsible for any damage or Ions
tnc_n_i _nconn_en
w_ _ transportation of any engine or any part(s) thereof submitted for inspection and/or warranty w_k.
if you have _y q_sti_ns
1.414-377_2700.
re_ar_ing year warranty rights and responsibilities, you should contact Tec_mseh Pred_'ts Ca. at
25 -- ENG
MGP327211
EMISSION
CONTROL
SYSTEM WARRANTY
Emission CentrM System Warranty ("ECS Warranty") for 1995 and later modemyear California utility and lawn and garden equipment engines (for other states, 1997 and later model year engines):
A. APPLICABILITY:
This warranty shah apply to 1995 end later mode_ year California utility and lawn and garden equipment
engines (for ether states, 199"7 and _ater model year engines). The ECS Warranty Period shah begin on the date the new
engine or equipment is deBivered to its original end-use purchaser, and sha_Jcontinue for 24 consecutive months thereafter.
B, GENE_AL EMISSIONS WARRANTY COVEPJkGE: Tecumseh Products Co. warrants te the original, end=use purchaser ef
the new engine or equipment and to each subsequent parchaser that each of its utility and Uawnand garden equipment
engines is:
1. Designed, built and equipped so as to conform with aH applicab}e regulations adopted by the Air Resources Board pursuant
te its authority in Chapters 1 and 2, Part 5, Division 26 ef the Heaffh and Safety Code, and
2. Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, wita cause a warranted
emissiens=rMated part to fail to be identical in aura
material respects to the part as described in the engine manufacturer's
application
for certification.
C. The ECS Warranty only pertains to emissions-remated parts on your engine, as follows:
1. Any warranted, emissions-remated parts which are not scheduJed for replacement as required maintenance in the Owner's
Manuam shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be
repairedor repmacedby Tecumseh ProductsCo, accordingto Subsection4 beMw, Any such partrepairedor replaced
under the ECS Warranty shah be warranted for any remainder of the ECS Warranty Period.
2. Any warranted, emissions-related part which is scheduled onByfor regainerinspection as specified in the Owner's Manuam
shaJmbe wan'anted for the ECS Warranty Period. A statement in such written instructions to the effect of "repair or replace
as necessary, shah not reduce the ECS Warranty Period. Any such part repaired or reptaced under the ECS Warranty
shamlbe warranted for the remainder of the ECS Warranty Period.
3,
Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner's Manual,
shal_ be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fai_s prior to
the first scheduled replacement, the part shah be repaired or repBaced by Tesumseh Products Co. according to Subsection
4 beMw. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part=
4. Repair or replacement of any warranted, emissions°related part under this ECS Warranty shall be performed at no charge to
the owner at a Tecumseh Ad_Bti2ed S_rv_ce Outlet. 5. The owner shah not be charged for diagnostic labor which Mads to the determination that a part covered by the ECS
Warranty is in fact defective, provided that such diagnostic work is performed at a Tecumseh Authorized Service Outlet,
B. Tecumseh Products Co. shall be tiable for damages to other odginal engine components or approved modifications
matemycaused by a failure under warranty of an emission-related part covered by the ECS Warranty.
7. Throughout the ECS Warranty Period, Tecumseh Products Co. shall maintain a supply of warranted emission-related
sufficient to meet the expected demand for such emission-related parts.
proxi-
parts
8. Any Tecumseh Products Co. authorized and approved emission-related replacement part may be used in the performance
of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce
Tecamseh Products Co. ECS 'Warranty obligations.
9. Unapproved add_on or modified parts may not be used to modify or repair a Tecumseh Products Co. engine. Such use
voids this EOS Warranty and shah be sufficient grounds for disallowing an ECS Warranty claim. Tecumseh Products Co.
shatl not be liable hereunder for failures of any warranted parts of a Tecumseh Products Co. engine caused by the use of
such an unapproved add-on or modified part.
EiM_SS_ONoRELATED
1,
PARTS iNCLUDE
4. Cata_yfic Muffler (if so equipped)
a) Muffler gasket (if so equipped)
b) Exhaust manifold (if so equipped)
Carburetor Assembly and its Internal Components
a) Fue_fiffer
b) Carburetor gaskets
c) Mtake pipe
5. Crankcase Breather Assembly and its Components
a) Breather connection tube
2. Air Cleaner Assembly
a) Air filter element
3. _gnition System, including:
a) Spark plug
b) Ignition module
MGP327211
THE FOLLOWING:
26 -- ENG
27-- ENG
MGP
327211
For in-home
major
brand
repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOME _M c_-800-469-4663_
Para pedir servicio
de reparaci6n
a domiciHo
In Canada for all your service and parts needs call
Au Canada pour tout le service ou les pieces
For the repair or repJacement
_ 1-800-676-5811
-- 1o800o665o4455
parts you need:
Call 6 am - 11 pm CST, 7 days a week
Parts Direct TM
1-800-366- PART (1-800-366-7278_
Para ordenar
piezas
For the Jocation
con entrega
a domiciHo
-- l t800-1659-7084
of a Sears Parts and Repair Center
in your area:
Call 24 hours a day, 7 days a week
1-800-488-1222
For information
on purchasing
or to inquire
a Sears Maintenance
about an existing
Call 9 am _ 5 pro, Monday
Agreement:
_ Saturday
1-800-827-6655
SE/A/ S
HomeCentral °°
MGP 327211
Agreement
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