Craftsman 113232240 User Manual 6 1/8 INCH JOINTER/PLANER Manuals And Guides L0806062
CRAFTSMAN Jointer/Planer Manual L0806062 CRAFTSMAN Jointer/Planer Owner's Manual, CRAFTSMAN Jointer/Planer installation guides
User Manual: Craftsman 113232240 113232240 CRAFTSMAN 6 1/8 INCH JOINTER/PLANER - Manuals and Guides View the owners manual for your CRAFTSMAN 6 1/8 INCH JOINTER/PLANER #113232240. Home:Tool Parts:Craftsman Parts:Craftsman 6 1/8 INCH JOINTER/PLANER Manual
Open the PDF directly: View PDF .
Page Count: 40
Download | |
Open PDF In Browser | View PDF |
f Save This Manual -_ For Future Reference ModeJ No. 113,232240 Jointer/Planer with Legs and Motor Serial Number Model and serial numbers may be found on the back of the jointer base. You should record both model and serial number in a safe place for future use. YOU SAFETY READ ALL INSTRUCTIONS CAREFULLY CONTRACTOR ES 6-1/8 I JOmNTEPJPLANER • assembly . operating • repair parts J Sears, Roebuck Part No, SP5971 and Co., Hoffman Estates, IL. 60179 U.S.A. Printed inTaiwar_ !:i! !ii!i ¸I!! ii/! i i ill ! ! H YEAR WARRANTY ON CRAFTSMAN STATIONARY ie toa defect in material or workmanship purchasei CONTACT THE NEAREST SEARS SERVICE CENTER : Sears will repair it, free of charge, TOOL within one year from the date iN THE UNITED STATES and This warranty applies only while this prodUct is in the United States. this jointer/planer is used for commercial or rental purposes, this warranty will apply for ninety days from the date of purchases. This warranty gives you specific legal rights, and you may also have other rights which vary from state to statei Sears, Roebuck and Co., D/817 WA Hoffman Estates, IL 60179 Safety instructions For Jointer/Planer .... Safety is a combination of common sense, staying alert and knowing how your jointer/planer to understand this tool. J ±J ..... Safety Signal -==-..-Juu--=__ works. Read this manual i_ Words _ WARNING: means if the safety information DANGER: means if the safety information is not followed someone will be seriously injured or killed. iiiii, i is not followed someone could be seriously injured or killed. CAUTION: means if the safety information is not followed someone may be injured. , u ....... Before Using the Jointer/Pianer WARNING: To avoid mistakes that could cause serious, permanent injury, do not plug the jointer/ planer in until the following steps have been satisfactorily completed. , Find and read the warning label found on the jointeri planer (shown below). Know and Understand the JointertPlaner * Completely assemble and align jointer/planer. Z _. . Learn the use and function of the ON-OFF switch, fence slide locking handle, cutter guard; depth of cut hand wheel. Iocks and stops, fence bevel lock handle, outfeed table, infeed table and hold-down/push-blocks. • Review and understand all safety instruCtions and operating procedures in this manual. • Review planer. the maintenance When Installing methods <_ '..... for this jointed Or Moving the Jointer/Pianer Avoid Dangerous Environment. • Use the jointer/planer in a dry, indoor place protected from rain -To avoid injury from electrical shock, make sure your fingers do not touch the plug's metal prongs when plugging in or unplugg{ng the jointer/planer. • Turn off and unplug the jointer/planer before moving it to a new area. To avoid back injury, get help when you need to lift or move the jointedplaner. -Bolt the jointer/planer to the floor if it tends to slip, walk slide or tip over. Be especially aware of movement when jointing/planing long heavy boards. ° Keep work area well lighted. To avoid injury from unexpected ment. jointer/planer move- • Bolt or clamp the jointeriplaner to firm level surlace where there is plenty of room for moving the workpiece through the entire cut. ° Never Stand On Tool. Serious injury could occur if the tool tips or you accidentally hit the cutter head. Do not store anything above or near the tool where anyone might stand on the tool to reach them, - Support the jointer/planer so the tables are level and the jointer/planer does not rock. • Put the iointer/planer where neither operators nor bystanders must stand in line with the wood while planing or jointing it. 2 Before Each Use Inspect your jointer/ptaner. switch off and key removed, pull the cutter guard open and let go. tf the guard doesn't smoothly swing closed, contact Sears Service Department. WARNING: The 2-1/2 inch jointer/planer pulley and the 3-112 inch motor pulley furnished will run the cutter head at about 5000 RPM when used with a 3450 RPM motor. Use of different types of pulleys or motors will change this speed and could cause jamming, binding, kickback, thrown knives or other dangers, • Make sure the cutter head turns in the right direction. The top should move toward the infeed table. If the cutter head turns the wrong direction, contact Sears Service Department. • Keep Jointer/Planer interior free of wood chips and dust buildup around motor and switch box. . To avoid injury from accidental starting, turn the switch off, unplug the saw, and remove the switch key before moving the cutter head guard, changing the blades, changing the setup, or adjusting anything. • Keep knives sharp. Dull or nicked knives tend to "pound" and chew at the'wood, causing kickbacks. ° To avoid injury from unsafe accessories, use only recommended accessories. • Check for alignment of moving parts, binding of moving parts, breakage of parts, unit stability, and any other conditions that may affect the way the jointed planer works. Use Recommended Accessories. ° To avoid injury from unsafe accessories, use only recommended accessories. Consult the owners manual for recommended accessories. • If any part is missing, bent or broken in any way, or any electrical part does not work property, turn the jointed planer off and unplug the jointedplaner. • Follow the instructionsthat accompany the accessories. WARNING: Use only accessories recommended for this jointer/planer. (Using other accessories I may be dangerous.) = Replace damaged, missing or failed parts before using the jointer/planer again. • Make sure the cutter guard works properly. With the ........................................................ To Avoid Injury ii i, iii From Jams, Slips Or Thrown ° Use this jointer/planer to cut oniy wood. • Plan your hand placement so your fingers will not be anywhere a sudden slip could cause them to slide or fall into the cutter head. When using onty one holddown/push-block to feed the wood, do not put your other hand on the jointer/planer, workpiece, or holddown/push-block. ° To avoid injury from thrown pieces, make sure the knives are sharp, properly installed and the cutter knives wedge screws are tight. • Make sure the clamps and {ocks are tight and there is not excessive play in any parts. ° Adjust the depth of cut to between 1/32 and 1/16 of an inch for best results in most operations. A deep cut makes feeding the wood harder and can cause the wood to kickback. To be sure you will make a depth of iiiii Pieces (Kickbacks Or Throwbacks) cut you planned, always lower the infeed table slightly farther than you wanted then, raise the table to the desired depth. o Use The Right Tool. Don't force toot or attachment to do a job it was not designed for. Inspect your work area. ° Keep work area clean. • Cluttered areas and benches invite accidents. • Floor must not be slippery from wax or sawdust. ° To avoid bums or other fire damage, never use the jointer/planer near flammable liquids, vapors or gases. = Before using the jointer/ptaner, clear the table of aH objects not needed to feed the workpiece. • To avoid injury, don't do any layout, assembly, or setup work on the jointer/ptaner bed. i ii iiii Plan Ahead To Protect Your Eyes, Hands, Face and Ears Avoid Accidental Starting. o Make sure switch is "OFF" before plugging planer into a power outlet. jointed Dress for safety. • Do not wear loose clothing, gloves, neckties or jewelry (r_ngs, wrist watches), They can get caught and draw you into moving parts, • Wear nonslip footwear. • Tie back long hair. = Roll long sleeves above the elbow. • Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using jointed planer for hours at a time. • Any jointer/planer can throw foreign objects into the eyes. This can result in permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI Z87,1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. WEAR YOUR • For dusty operations, wear a dust mask along with safety goggles. Safety tnstructions For Jointer/Planer Inspect your wotkpiece. • Make sure there are no nails or foreign objects in the part of the workpiece to be cut. Plan your cut. ° Small or thin workpieces can kickback when they tip over on the tables or into the cutter head. To avoid head contact or workpiece kickback: - Never joint, plane or bevel workpieces shorter than 12 inches. ° When jointing, beveling or rabbeting: - Never joint or bevel workpieces wide or 1/4 inch thick. less than 3/4 inch - Always use the hold-down/push-blocks when jointing or beveling wood narrower than 3 inches. -When rabbeting, ments or less. always make cuts in 1/8" incre- o When planing: - Never plane wood thinner than 1/2 inch. -Always use hold-down/push-blocks wood thinner than 3 inches. Whenever JointedPlaner (contin, - Never cut Freehand, Guide your workpiece solidly against the fence and table top. - Make sure there's no debris between the workpiece and its supports. Use extra caution with large, very small or awkward workpieces. • Use extr_ supports (tables, saw horses, blocks, etc.) for any workpiece large enough to tip when not held down to the table top. Never use another person as additional support or to help feed, support or pull the workpiece. - Never cut more than one workpiece at a time. o Never turn your jointer/planer "ON" before clearing everything except the workpiece and related support devices offthe table. o Before trying a new or little used operation, carefully plan your hand placement. Make sure you have proper hold-down/push-blocks, jigs, fixtures, steps, etc. ready to use. when planing is Running: WARNING: Don't allow familiarity (gained from frequent use of your jointerlplaner) cause a careless mistake. Always remember that a careless fraction of a second is enough to cause a severe injury. - Before actually cutting with the jointer/planer, let it run for a while. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the jointer/planer off. Unplug the jointedplaner. Do not restart until finding Don't Force Tool. ° Let the cutter head reach full speed before cutting. * Feed the workpiece into the jointer/planer only fast enough to let the tool cut without bogging down or binding. Before freeing jammed material. , Turn switch "OFF'. oWait for all moving parts to stop. = Unplug the jointer/planer. o Keep atl visitors a safe distance from the jointedplaner. - Make Sure bystanders are clear of the jointer/planer and workpiece. Before Leaving - Check knives for sharpness and nicks before starting again. the Jointer/Planer. = Turn the jointer/planer off. • Wait for knives to come to a complete stop. - Unplug the jointedplaner, o Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow switch key. Store it away from children and others not qualified to use the tool. Glossary of Terms for Woodworking ........ n Bed Cutter Head The combination of infeed and outfeed table surfaces which support the workpiece during a cutting operation. Bevel!Chamfer The cutter head is a rotating piece with three adjustable knives. The cutter head removes material from the workpiece Removing wood along the edge of a board to make that edge straight, smooth and angled to the board face which is against the fence. Cutter Guard : Depth of cut Aterm used to indicate how deep into the workpiece the cutter knives will cut. Spring loaded guardo_ ishie!d c0vering the cutter head. The fence is attached to the jointer/planer base. The fence helps support and guide the workpiece as it is pushed across the cutter head. Fence Freehand Ouffeed Table Using the tool without holding the workpiece firmly against the fence and table. This can let the workpiece twist and kick back and must never be attempted. The section of a jointer bed which supports the workpiece after it passes over the cutter head. Gum Removing wood from the widest surface or face of a board so as to make it flat and smooth. A sticky, sap based residue from wood products. Hold.Down/Push-Blocks They are required for your own safety. They are used to hold your wo_pieces against the table and fence when planing, rabbeting or jointing. infeed Table The section of the jointer bed upon which the workpiece is placed before being pushed into the cutter head. Infeed table height is adjustable which allows the operator to select the depth of cut. Jointing The removal of wood along the edge of a board so as to make that edge straight, smooth and square to the board face which is against the fence. Kickback An uncontrolled grabbing and throwing of the workpiece back toward the operator by the rotating cutter head. Planing Rabbet A notch cut into the edge of workpiece. Resin A sticky, sap based substance that has hardened. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. Throw-Back Throwing of pieces in a manner similar to a kickback. Trailing End The workpiece end last cut by the knives. Workpiece The item on which the cutting operation is being performed. The surfaces of a workpiece are commonly referred to as faces, ends and edges. Leading End The end of the workpiece which is pushed into the cutter head first. 'Edge Motor Specifications Power Supply and Electrical Requirements and Motor Specifications WARNING: To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. Your tool is wired at the factory for operation using the voltage shown. Connect tool to a power line with the appropriate voltage and a 15-amp branch circuit. Use a 15-amp time delay type fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately. Follow the instructions on page 7 to connect the motor for 220-240V A/C operation. !nllllH 2-1/2 Max. Dev, H.P 110"120 220-24-0 Voltage 12 Amperes 6 60 Hertz (Cycles) The A!© motor used on this tool is a capacitor start, nonreversible typ e, wired at the factory for 110-120V AC, 60 Hz. operation. ii End Phase Single RPM 3450 Rotation of Shaft Counterclockwise Ul Wire Sizes NOTE: Make sure the proper extepsion cord is used and is in good condition. The use ot any extension cord will cause some toss o! power. To keep this to a minimum and to prevent overheating and motor bum-out, use the tabte shown to determine the minimum wire size (A.W.G.) extension cord. Use or_ty 3-wire extension cords which have 3_prong grounding type plugs and 3-pole receptacles which accept the tools ptug. Extension Wire Sizes Required for (A.W.G.) Cord Length ........... , 0-25 Ft, 26-50 Ft. .......,.......... ,.... 110-120V 220_240V 14 12 16 14 q | / ! Motor Speclfic.tions and Eiectr, cat Requirements (continued) i : i DANGER: To aVoid electrocution: _ ;_ ;I U_e only identical replacement parts when servicing! Servicing should be performed by a qualified service technician. 2i Do not use in rain or where floor is wet. This tool is intended for indoor residential ;: use :only. ,In _he event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug, as shown. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. 3-Prong Plug Properly r_ Donot modify the plug provided. If it witt not fit the outlet, have the proper outlet installed by a qualified electrician. Grounding Prong A temporary adapter may be used to connect this plug to a 2-pole outlet, as shown. This temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green colored rigid ear, lug land the like, extension from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Green Improper connection of the equipment grounding conduct0r Can result in a risk Of electric shock. The conduc:i tbr:With insulation having an outer surface that is green :: Withor without yelloWstripes isthe equipment grounding : C0nduct0i'. if repairor replacement of the electric cord or Grounding €l"l_ 3-Prong v | Plug C \ /'_ plug _s necessary; do not connect the equlpment_ground:: .... If;the grounding instructions are not completely understo0d, or if you are in doubt as to whether the tool is properly groundedbheck with a qualified electrician Or service personnel. : :_ , ,,,, WARNING: If not properly grounded, this tool can cause an electrical shock_ particularly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock occurs there is the potential of a secondary hazard, such as your hands contacting the knives. WARNING Do not permit fingers to touch the terminals of plug when installing or removing the plug to or from the outlet. If power cord is worn or cut, or damaged have it replaced immediately. in any way, _._'_" ff'_ _ ug I__ _ _ Make Sure This Is Connected to a Known _ Ground ll "_" _ _,_]_g.J_ !_ _ ,] Adapter 2-Prong Outlet 110-120 Volt, 60 Hz. Tool Connections NOTE: The adapter illustrated is for use only if you already have a propedy grounded2-prong outlet. Grounding Prong nded Outlet Box 220-240 Volt, 60 Hz. Tool Connections Changing Motor Voltage WARNING: If not properly grounded, this tool can cause an electrical shock, particularly when used in damp locations, in proximity to plumbing, or out of doors. If an electrical shock occurs there is the potential of a secondary hazard, such as your hands contacting the knives. 3. Remove and discard the electrical tape from the wire nuts. Remove wire nuts. NOTE: The joir_ter is prewired at the factory for 120V operation. Use the following procedure to change motor voltage. To char_ge to 240V application an additional wire nut is supplied from the factory. This part is included in the loose pads. 1. Open the motor junction box cover located on the side of the motor. 6, Recheck your wiring to the wiring diagrams. Do this so you can be sure that the wiring is correct. 7. Reinstall the junction box cover. 4. Reconnect the leads as shown in the "Wiring Diagram" section at the rear of manual. 5, Reinstall the wire nuts and wrap with two layers of new U.L. listed electrical tape per wire nut. 2. Cut off the 120 volt power cord plug and replace it with a (3 blade) 240 volt 15 amp U.L. listed plug. (See illustration of 240V plug & receptacle.) Connect the power cord white and black leads, respectively, to the "hot" plug blade terminals and connect the power cord green grounding wire to the plug ground prong terminal. ,, _ Motor Safety ii i i,!l JoU:Cct io_i_ i, Protection 4. Fuses may "blow" IMPORTANT: To avoid motor damage, this motor should be blown out or vacuumed frequently to keep sawdust from interfering with normal motor ventilation. 1. Connect this toot to a power source with the appropriate voltage for your model and a 15-amp branch circuit with a 15-amp time delay fuse or circuit breaker. Using the wrong size fuse can damage the motor. 2. If the motor won't start, turn off the power switch immediately, and unplug the tool. Check the saw blade to make sure it turns freely. If the blade is free, try to start the motor again, If the motor still does not start, referto the "Motor Troubleshooting Chart." or circuit breakers may trip fre- quently it: a. Motor Is Overloaded-Overloading can occur if you feed too rapidly or make too many start/stops in a short time. b. Line voltages should not be more than 10% above or below the nameplate voltage. For heavy loads, however, the voltage at motor terminals must equal the voltage specified for your model. c. Improper or dull jointer knives are used. 5. Most motor troubles may be traced to loose or incorrect connections, overload, low voltage (such as small size wire in the supply circuit) or to overly tong supply circuit wire.. Always check the connections, the load and the supply circuit whenever motor doesn't work well. Check wire sizes and length with the Wire Size Chart. 3. If the motor suddenly stalls while cutting wood, turn off the power switch, unplug the tool, and free the blade from the wood. The motor may now be restarted and the cut finished. 7 Table of Contents Safety Instructions For Jointer/Planer .......................... 2 Safety Signal Words ....................... : ................... _...... 2 Before Using the JointedPlaner ................. ;.............. 2 When Installing Or Moving the Jointer/Planer. .......... 2 Before Each Use ....................................................... 3 : To Avoid Injury' From Jams, Slips Or Thrown Pieces • (Kickbacks Or Throwbacks) ................................... 3 Plan Ahead To Protect Your Eyes, Hands, Face and Ears ........................................................................ 3 Inspect your workpiece .............................................. 4 Whenever Jointer/Planer Is Running: ........................ 4 Before Leaving the Jointer/Planer ............................ 4 Glossary of Terms for Woodworking ........................... 4 Motor Specifications and Electrical Requirements ...5-7 Power Supply and Motor Specifications ..................... 5 Wire Sizes ................................................................. 5 General Electrical Connections ................................. 6 Changing Motor Voltage ............................................ 7 Motor Safety P rotection ............................................. 7 Table of Contents ......................................................... 8 Unpacking and Checking Contents ....................... 8-11 Tools Needed ............................................................ 8 Unpacking ................................................................. 8 Table of Loose Parts ................................................. 9 List of Loose Parts ................................................... 10 List of Loose Parts (From Bag Assembly) ............... 11 Assembly .............................................................. 12-16 Assemble The Stand ............................................... 12 Install the Leveling Feet .......................................... 12 Installing Motor Brackets ......................................... 12 Assemble Motor To Stand ....................................... 13 Assemble Switchbox to Stand ................................. 14 Assemble Bed to Stand ........................................... 14 Assemble Fence To Bed ......................................... 15 Install Cutter Head Guard ........................................ 15 Cutter Head Guard Functional Check ..................... 15 Adjusting Guard Spring .......................................... 16 Attaching Pulley Guard ............................................ 16 Installing Rear Cutter Head Guard .......................... 16 Adjusting the Leveling Feet ..................................... 16 Getting to Know Your JointedPlaner .................... 17-18 Alignments ............................................................ 19-22 Cutter Knife Adjustments/Replacement .................. 19 Cutter Knife Sharpening .......................................... 20 Adjusting Table Extension ....................................... 20 Outfeed Table Adjustment ...................................... 21 Adjusting Table Gibs ............................................... 22 Fence Tilt (Bevel Stop) Alignment ........................... 22 Safety Instructions for Basic Jointer/Planer Operation ........................................................ 23-24 To Avoid Injury From Jams, Slips Or Thrown Pieces (Kickbacks Or Throwbacks): ................................ 23 Plan Ahead to Protect Your Eyes, Hands, Face and Ears ..................................................................... 23 Whenever JointedPtaner Is Running: ..................... 24 Basic Jointer/Ptaner Cutting Operations .............. 24-28 Depth of Cut Handwhee! Operation ........................ 24 Stop Pin Operation .................................................. 24 Feedin g the Workpiece ........................................... 24 Planing .................................................................... 25 Jointing .................................................................... 26 Beveling/Chamfering ............................................... 26 Rabbeting ................................................................ 26 Stop Pin Operation .................................................. 26 Support Long Workpieces ....................................... 27 Using the Hold-Down/Push-Blocks ......................... 27 Sliding Fence Operation .......................................... 28 Fence Tilt Operation ................................................ 28 Maintenance and Lubrication ............................... 28-29 Maintenance ............................................................ 28 Lubrication ............................................................... 29 Sears Recommends the Following Accessories ........ 29 Recommended Accessories ................................... 29 Wiring Diagram ........................................................... 29 Troubleshooting Guide ......................................... 30-31 General ................................................................... 30 Motor ...................................................................... 31 Repair Parts ......................................................... 32-38 ...... i ,i ii Unpacking and Checking Contents Tools Needed Phillips Screwdriver 2 Ft. Straight Edge Combination Square Combination Squaremust be true. Check its accuracy as shown. Select the straight edge of a board. erfectly straight. This edge must be _, .... Draw light line on---. board along edge _ Adjustable Wrench _/ t _i I t Should be no gap or overlap here when square is flipped over in dotted position Unpacking WARNING: To avoid injury from unexpected starling or electrical shock, do not plug the power cord into a power source outlet during Unpacking, until all assembly steps are complete, and you have read and understand the safety and operating instructions. WARNING: Although compact, this tool is heavy. To avoid back injury, get help whenever you have to lift the tool. Your jointer/planer is shipped complete in one carton and includes steel legs, If you are missing any parts, chect_ packing material for those items. WARNING: if any parts are missing, do not attempt to assemble the jointerlplaner. Do not plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly. 4. Contact your Sears Service Center to get the missing parts. Use the "Repair Parts" pages at the end of this manual to identify the part number of the missing parts after completing the "Unpacking and Checking Contents section. 1. Clear yourself a large work area. Remove the jointed planer and parts from the carton. Lift-the tool at the bottom of the base. 5. Remove the protective oil that is applied to all unpainted sudaces. Use any ordinary household type grease and spot remover, 2. Place the tool on a secure, stationary work surface and look it over carefully. I. WARNING: To avoid fire or health use t gasoline, naptha, or similar highly hazard, volatile never solvents. 3. Separate all parts from packing materiels and check each one with the "Table of Loose Parts" and the "List of Loose Parts" to make certain all items are accounted for before discarding any packing material. 6_ Apply coat of paste wax to the tables and fence. 7. Wipe al! parts thoroughly with a clean, dry cloth. Table of Loose Parts NOTE: Before beginning assembly, check that all parts are included. If you are missing any part, do not assemble the tool, Contact your Sears Service Center to get the missing part. Sometimes small parts can get lost in packaging material. Do not throw away any packaging until jointer/planer is put together. Check packaging for missing parts before contacting Sears. A complete parts list (Repair Pads) is at the end of the manual: Use the list to identify the number of the missing part, The following parts are included: item Part Name A B C D E Qty. Jointer Bed Assembly ...................................... Fence ............................................................... Motor ................................................................ Motor Pulley w/Set Screws .............................. V-Belt ............................................................... 1 1 1 1 1 F G H J K L M N P Q R S T U V Push Blocks ...................................................... Top Panel ......................................................... Stand Front Panel ............................................. Stand Rear Panel ............................................. Stiffeners ........................................................... Lower Motor Bracket ......................................... Top Stiffener ..................................................... Vertical Motor Bracket ...................................... Cutter Guard ..................................................... Pulley Guard ..................................................... Handwheet ........................................................ Cover ................................................................ Rear Guard ........................................................ Owner's Manual ................................................ Bag Loose Parts ............................................... 2 1 1 1 2 1 1 1 1 1 2 2 1 1 * Quantity of bag may vary, bags may contain smaller bags Unpacking and Checking =Contents Ccontinued) .... List of Loose Parts B M Q F E H U 10 List of Loose Parts (From Bag Assembly) D Rod-Knife Gauge 3ram Hex-L Wrench Wrench 8mm/lOmm Wrench 12mm/14mm Gauge-Knife (2) Leveling Feet (4) Retaining Ring (4) Wire Nut Switch Key (t) Q External Lockwasher #8 (2) Screw Pan Head (2) 8-32 x 5/8 @ Washer (8) 1/4" Screw Pan Head (8) 1/4-20 x 1/2 @ @ © Lock'washer (3) 318" @ Hex Jam Nut (8) 3/8-16 Hex Head Bolt (3) 318-16 x 3/4 11 Washer (34) 13132" Lockwasher (30) 5/16" @ Nut Hex (30) 5116-18 Carriage Bolt (30) 5/16-18 x 3/4" i_:¸ _ i ::i: :i • : • 1 WARNING: Although compact, this tool is heavy. l:To avoid back injury, get help whenever you have : I to liftthe tool : Assemble The Stand Carriage Bolt 5/16-18 x 314 i 1. From among th e loose parts; find the following: Description Qty. Carriage Bolt 5/16-18 x 3/4 ............................... Washer 13/32 ............ ,.._....: ............................. Lockwasher 5/16 .............................................. Nut 5/16-t8 ....................................................... Stand Top Panel ................................................. Stand Front Panel ............................................... Stand Rear Panet ............................................... Stiffeners ............................................................ Washer 13132 Lockwasher 5/16 Nut 5/16-18 Rear Panel 16 16 16 16 1 1 1 2 Lockwasher Front Panel Stiffener 2. Place the top panel on the floor upside down. Using the carriage bolts, washers and nuts, attach the front and rear panels as shown. Continue by attaching the two lower brackets to the front and rear panels. Switch Box Hole NOTE: Make sure front panel (with switch box hole) is mounted opposite of four tapped holes in panel top. Tapped Holes Label top Panel i Install the Leveling Feet From the loose parts bag find four (4) teve ng feet, four (4) 3/8 washers and eight (8)3/8_16hex nuts; Install leviater when the jointer/pianer is Completely assembled and pUt:!n its pe_anent location in your Workshop; you wi:li need t0 ieVel the leg set. ' IHIIII l!ll III II Installing I I Motor I I I I IIIIIIIII I' ! Q Brackets 1. From among the loose parts, find the following: Description Carriage Bolt 5/16-18 x 3/4 ............................... Washer 13/32 ................................................... Lockwasher 5/16 .............................................. Nut 5/16-18..i.!:._i.: ............................................. Qty. 10 10 10 i0 Upper Motor Bracket .............. :...... _...:...... ...:.,:_i 1 Lower Motor Bracket .,_...,......, ...................... ::. ! : Vertical Motor Bracket .;..................... _............. ,. 1 : Carriage Bolt 5/16-18 x 3/4 ' i 12 Washer 13/32 © © Lockwasher 5116 Nut 5/16-18 II 2. Install lower motorbrackets as shown using (4) 5/16-18 carriage bolts, (4) 13/32 washers, (4) 5/16 Iockwashers and (4) 5/16-18 hex nuts attach lower bracket on top of stiffeners. Hand tighten only. 3. Install vertical motor bracket using (2) 5/16-18 carriage bolts, (2) 13/32 washers, (2) 5/16 Iockwashers and (2) 5/16-18 hex nuts attach vertical bracket at the bottom only onto slots of lower motor bracket as shown. Hanrt tighten only. 4. install top stiffener using (4) 5/16-18 carriage bolts, (4) 13/32 washers, (4) 5/16 tockwashers and (4) 5/16-18 nuts. Install top stiffeners under flange of vertical stiffener as shown. 5. Place stand upright and tighten all leg set screws with open end wrench supplied. Assemble Motor To Stand 1. From among the loose parts, find the following: Description Carriage Bolt 5/16-18 x 3/4 ................................ Washer 13/32 ..................................................... Lockwasher 5/16 ................................................ Nut 5/16-18 ........................................................ Motor .................................................................. Pulley .................................................................. Carriage Bolt 5t16-18 x 3/4 Qty. 4 4 4 4 1 1 Nut 5t16-18 13 Q © Washer 13132 Lockwasher 5/16 Pulley. Motor Until pulley hits shoulder on shaft. Tighten the two set screws in:the pulley with supplied 3ram Hex "L" wrench. i i ' 3 With the leg stand on its side, set the motor on the vertical motor bracket, aligning it to the bottom of the slots so it won't Slip when the stand is tilted upright. Align motor pulley vertically with slot in top of base. Attach it to the bracket with carriage bolts, washers, Iockwashers and nuts. HAND TIGHTEN ONLY. The motor position will be adjusted later when the V-belt is installed. 4, Slowly set the stand upright. Assemble Switchbox to Stand 1. From among the loose parts, find the following: Description Qty. Screw Pan Head 8-32 x 3/8 ............................... 2 Lockwasher External #8 ..................................... 2 2. Attach the switch box to the stand as shown, Make sure that there are Iockwashers under the screw heads. 3. Route the cord through the bushing provided in the stand. liH Assemble Bed to Stand 1. From among the loose parts, find the following: Qty. Rex Head b01t 3/8-16 x 3/4 ............. i!.......:.,...i.,... 3 : LOckwasher3/8..;.,_. ...... _ ......... ;_._....-. _;3 : Screw Pan Head 114-20 x 11/2........ .................... 2 Washer 1/4 ,..; ..... i:,.i.,.,...; ....... _.:;!..................... 2 WARNING: Although compact, this tool is heavy. I To avoid back injury, get help whenever you have to lift the tool. I 2. Set the bed on top of the stand. Carefully line upthe 3 threaded holes in the bed with the 3 slots in the stand. Attach the 3 bolts and Iockwashers and tighten. 3. Slip the Vzbelt over the bed pulley. Lift the motor up and slip the V-belt around the motor pulley. Note: Allow the weight of the motor to tension the belt. No additional tension is required. Visually line up the motor pulley with the bed pulley and tighten the motor mounting bolts. 4. Siip the handwheel onto the infeed table elevation shaft and install the washer and screw. Repeat for the outfeed table elevation shaft handwheel. 14 Assemble Fence To Bed 1. Remove the two nuts and the washer from the bolt on underside of the fence assemMy, \_" 114 Turn 2, Carefully lift the fence and place it onto the bed, lining up the key slot in the fence with the key in the fence support. The bolt will go through the slot in the fence support. 3, Reinstall the washer and two nuts onto the toggle bolt. Key Slot 4. Adjust the fence locking mechanism by tightening the upper locking nut until only about 1/4 of a turn of the fence lock knob is possible. Lock the fence in place. Snug the lower nut up to the upper nut with an adjustable wrench. This will lock adjustment in place Key Fence Support install Cutter Head Guard 1. Get the cutter head guard. Remove the pan head screw from the bottom of the guard pest. 2. Turn the spring-loaded knob 1 turn counterclockwise, looking down through the hole in the infeed table. 3. Line the slot in the guard post with the pin in the knob. Slide the post through table and over pin in the knob, Slot Spring Loaded Knob 4. Reinstall the pan head screw in the bottom of the guard post. _L Cutter Head Guard Functional Check WARNING: Cutter guard helps provide protection over the cutterhead, It must always be in place and functioning properly. ! With the power off and the switch key removed, check the guard to make sure it is functioning properly. • Position the fence to the rear of the bed for maximum width of cut. Do not position fence beyond rear edge of cutter knives. . Pass a 1/4 inch thick piece of wood over the cutterhead between the guard and the fence. The guard must return automatically to a "rest position" against the fence when free of the wood. If guard does not return automatically, adjust the guard spring, as described in the next section. 15 Assembly (continued) Adjusting Guard Spring 1. Remove the pan head screw from bottom of the guard post, 2. Remove tension on.guard by turning tension knob clockwise. Pull up on guard to remove. 3, Add tension to the cutter head guard in 1/2 turn increments by turning the tension knob and reinserting the guard post. 4. Repeat Cutter Head Guard Functional check as previously described. NOTE: Do not overtighten the spring, Overtightening may cause premature spring or guard breakage, If the guard or spring breaks or malfunctions, do not use the tool. Replace the defective parts before the tool is put back in service. When the adjustment is complete, reinstall the pan head screw in the bottom of the guard post. Attaching Pulley Guard !. From among the loose parts, find the following: Description Qty. Pan Head Screw 1/4-20 x 1/2 ............................. 4 Washer 1/4 ......................................................... 4 Pulley Guard ....................................................... 1 Cover: ................................................................. 2 2. Attach the upper pulley guard to the stand with the 4 screws and washers. Cover 3. Install side covers into place with the clips facing toward the outside. Turn the clips to lock in place. Installing Rear Cutter Head Guard 1. From among the loose parts, find the following: Description Qty. Rear Guard ......................................................... t Screw Pan Head 1/4-20 x 1/2 ...................... :...... 2 Washer 1/4 ......................................................... 2 2. Hold guard in place and fasten to jointer fence assembly with the two screws and Iockwashers as shown. Adjusting the Leveling Feet Move the jointer/planer to the location where it wil! reside during use. Level the legset, loosen top nut and turn bottom nut to raise or lower feet. Using two open wrenches or adjustable wrenches, adjust all four leveling feet if necessary and then tighten the nuts. NOTE: These levelers are not intended for height adjustment, only leveling adjustment, 16 Pulley Guard Getting to Know Your Jointer/Planer 5 3 //8 5 4 11 (sharper) part of blade. 4.90 ° and 45 ° Fence Stops When adjusted properly, these stops provide a method for quickly moving the fence to a 90 ° or 45 ° position from the tab.le. 5. Fence Tilt (Bevel) Knob For convenient, rigid locking of the fence. 6. Fence WARNING: For your own safety always lock the switch "OFF" when jointertplaner is not in use. Remove key and keep it in a safe place, also, in the event of a power failure, turn switch off. Lock it and remove the key. This will prevent the jointed planer from starting up again when the power comes back on. For your own safety turn switch "OFF" and remove plug from power source outlet before making any adjustments. Tilts and locks for 90 ° and angular movements. 7. Ouffeed Table The section of a jointer bed which supports the workpiece after it passes over the cutter. 8, Infeed Table WARNING: Read, understand and perform entire "Adjustment" section before turning on the jointed planer. The section of the jointer bed upon which the workpiece is placed before being pushed into the cutter. Its height is adjustable which allows the operator to select the depth of cut. 9. Table Lock Screw - When desired, use these screws to lock infeed or outfeed table at a desired 1. Depth of Cut Handwheei By turning the handwheel you can control how much wood will be removed from the workpiece on each cut. 2. Cutter Head Guard: Helps protect the operator from the sharp knives on the cutterhead, It is spring loaded so it automatically keeps the cutterhead covered before, during, and after a cutting operation. It must always be used. 3. Fence Sliding Knob Allows fence to move across table front to back. This is done to achieve fult width of cut or to use a different height. 10, Nameplate Model/Serial 11. Belt Guard Protects user from incidental access to the motor be_t and pulleys. 17 i¸¸!:/ _ i i¸ i : !!iii!!iill_ ill!i !! i _ /i!i _ . i ! _: i (continued) t-----"---"- ICAUTION: Beforeturning switch "ON", make sure I theblade guard is correctly installed and operat'ling properly. 12. On-Off Switch Turns the tool on and off. The "yellow button" is a key. When it is inserted in the switch lever, the power may be turned ON and OFF. When it is removed, the power cannot be turned ON. The on-off switch is shaped to make turning it ON accidentally less likely In an emergency, it can be turned OFF by striking it with the palm of the hand This feature is intended to help prevent unauthorized and possible hazardous use by children and others • Insert key into switch • To turn the tool "On", insert finger under the switch lever and pull end of lever out • To turn the tool "Off', push the lever in Never leave the tool unattended until it has come to a complete stop • To lock the switch in the "Off' position, hold the switch in with one hand and remove the key with the other hand as shown WARNING: For your own safety, always lock the switch "OFF" when machine is not in use. Remove key and keep it in a safe place. Also, in the event of a power failure (all of your lights go out) turn switch off and lock it by removing the key. This will prevent the tool from starting up again when the power 'comes back On. 18 Alignments Cutter Knife ......................... Alignment/Adjustments f Do not let your hand or fingers touch the cutter I WARNING: The cutter knives are extremely sharp. I knives. Tools Needed 8ram open end wrench (Supplied). - Unplug jointer/planer, I made sure switch is "OFF" and plug is not conI WARNING: To avoid injury from accidental start, ] nected to power source outlet. Checking Alignment Note: The blades are adjusted at the factory, and should not require adjustment. 1. Assemble knife setting gauge. a, From the loose parts find the following: Description Qty. Shaft Knife Adjustment ....................................... 1 Gauge ................................................................ 2 Retaining Ring .................................................... 4 b. Assemble the two inside retaining rings to the shaft. Slide one of the gauges on the shaft, and assemble the outside retaining ring. Repeat for the other side of gauge. 2. Lower infeed table by turning the depth of cut handwheel clockwise. Pad of Gnu 3. Position the fence to the rear of the jointer, approximately 1/4" beyond the cutter knives. Lock the fence in this pasit[on. 4. Remove cutter head guard. Blade 5. Place the gage on the cutter head as shown. The pad of the guage should be flush with the blade. If not, adjust the blade as follows: Lock Screw Spring Blade Adjustment 1. Loosen lock screws. The spring under blade will usually force the blade up. Because of rust or resin buildup, the blade may stick. If this happens use aflat blade screwdriver to pry under blade to remove blade. Remove all parts and clean thoroughly with a gum and pitch remover. Reinstall parts as shown, making sure the blade extends 1/16" past the cutter head as shown. Wedge Lock Screws Wedge _ ____Blade _ 2. Slip gauge assembly into place. 3. Place pads of gauge over blade. Push down on gauge and blade until gauge rests firmly on cutter head. 4. Tighten lock screws, 5. Repeat procedure for other two knives. "_._. "-___ Important: Turn the cutter head two full revoltions to make sure the cutter head turns freely and the blades clear the jointe r bed. 6. Readjust/reposition 1/16 -=" _ Head Blade outfeed table. C utter Head 19 Alignments (continued) Cutter Knife Sharpening The knives can be honed individually with an ordinary oilstone. Make sure your oilstone is not worn in the center. It must be flat. Be sure to remove the burr on the flat side. WARNING: The cutter knives are extremely sharp. I Do not let your hand or fingers touch the cutter knives. f 11/16 In Wide New Blade if the knives are nicked they must be replaced or reground. They can be reground several times until they become 9/16" wide. Never install unbalanced knives or reground knives less than 9/16" wide. Have your knives reground by someone who is competent, Look under "Sharpening Services" in the "Yellow Pages" of your telephone directory, NOTE: The knives may have a second, very small ground surface very close to the sharpened edge of the blade, Hone only the edge of the blade which wii be doing the cutting. Second Ground Cutti Edge i1,1,111,11 Adjusting Table Extension The table extension is adjusted at the factory and should not require any additional adjustments In the event that it shifted during shipping, align itto the outfeed table as follows. 1. Loosen the 2 hex head screws that attach the extension to the ouffeed table. 2. Using a straight edge, align the extension to be flush with the outfeed table. 3. Tighten the two screws and recheck the alignment. 2O ii iii ii ! . Lil!l ii !lL I ILLI Outfeed TableAdjustment To checkthis alignment proceed as follows: WARNING: To avoid injury from accidental start, made sure switch is "OFF" and plug is not connected to power source outlet. I. Raise or lower the outfeed table as required, by turning the ouffeed table knob, until the outfeed table is exactly level with the knives of the cutterhead at their highest pointof revolution. .a//A 2. Place a straightedge on the outfeed fable, extending over the cutterhead as shown. '_.//-4 f //._ Checking 3. Rotate the cutterhead by hand. The blades should just teuch the straightedge. If a knife is too low or too high at either end, readjust knife per "Cutter Knife Adjustment Replacement" procedure. 4. After the outfeed table has been set at the correct Outfeed Table J.. ,-_ height, lock in place using wing screw table locks. It should not be changed except after sharpening knives, Alignment I 5. If the outfeed table is too high, finished surface will be curved as shown. %,:° ';'o;: Outfeed Table Too High 6. When the outfeed table is too low, the work will be gouged at the end of the cut. Result WORK L Ouffeed Table Too Low I 7. As a final check of the outfeed table adjustment, run a piece of wood slowly over the knives for 6 to 8 inches; it should rest firmly on both tables, as shown, with no open space under the finished cut. WORK Result I I Outfeed Table at Correct Height 21 __J Alignments (continued) Adjusting Table Gibs Lock Nuts "Gibs" are provided to take up all play between the mating dovetail ways of the base and infeed and outfeed tables of your jointer. Proper gib adjustment is necessary for the correct functioning of the jointer, The gibs on your machine were adjusted at the factory and should require no further adjustment. However, to adjust the gibs proteed as follows: !. Loosen each of the lock nuts, Make sure locks are also loose, the table 2. Finger tighten each set screw in turn, until the screw "bottoms out". Do not overtighten the screws. Table Locks 3, Recheck table play. If table is still loose, repeat step 2. If table is snug, tighten the set screw lock nuts without allowing set screws to turn. 4. Check that the table raises and lowers freel_y with the elevation handwheeL If there is too much resistance, loosen the set screws and repeat adjustment. Fence Tilt (Bevel 45 ° Stop Screw Stop) Alignment This tool provides fence bevel stops at 90 ° (fence 90 _' from bed) and 45 °. These stops are set at the factory, but may have fallen out of alignment while in transit. To check for squareness, place an accurate square on outfeed table and check fence while locked at 90 ° position. To ensure accuracy and repeatability of the stops, the bottom of the outfeed side of the fence should rest firmly aglainst the ouffeed table and against the head of the two stop screws. Make sure that the infeed table does not interfere with the accuracy of measurement. The infeed table Should be lowered :to a depth of at least 11!6' Using the stops, Check the fence for accuracy. If the fence is not square to the outfeed table, at 90 ° or 45_ perfo_ the following procedure: NOTE: 90 ° and 45_ Stops are adjusted in the same manner. If either fence bevel stop is not square to outfeed table: .... made sure switch is OFF and plug is not con_ '"W'RNING: To avoid !nju.r_,,from acc'd'enta' start' ! nected to power source outlet, .. 1. Loosen fence tilt knob. 2. Loosen stop screw jam nuts 3, Move stop screws away from the fence. 4. Using a square as shown, square the fence to the outfeed table and lock the tilt knob, 5. Turn the stop screws so they touch the fence. the jam nuts, 6. Loosen the tilt knob. Tighten 7. Move the fence to any angle and then return H to the indeX. Check for accuracy with square. 8. Readjust the 90° and 45 ° stops if necessary until the stop maintains an accurate and repeatable fence setting. 22 _ Safety instructions for Basic Jointer/Planer Operation ' Before Each Use: The top should move toward the infeed table, Call your Sears Service Department for help ff the cutter head turns the wrong way. -Keep JointeriPtaner interior, free of wood chips and dust buildup around motor and switch box. InSpect your jointer/planer. . WARNING: The 2-1/2 inch jointer/pianer pulley and the 3-112 inch motor pulley furnished will run the cutter head at about 5000 RPM when used with a 3450 RPM motor. Use of different types of pulleys or motors will change this speed and could cause jamming, binding, kickback, thrown blades or other dangers. • Keep blades sharp. Dull or nicked blades tend to "pound" and chew at the wood, causing kickbacks. o Make sure the cutter guard works properly. With the switch off and key removed, pull the cutter.guard open and let go. If the guard doesn't smoothly swing closed, contact Sears Service. • If any part is missing, bent or broken in any way, or any electrical part does not work properly, tum the jointed planer off and unplug the jointer/planer, ° To avoid injury from accidental starting, always turn switch off, remove switch key and unplug jointer_'planer before installing or removing any blade, accessory or attachment or making any adjustments. • Replace damaged or missing parts before using the jointer/plane r again. = Make sure the cutter head turns in the right direction. .,.11111,, To Avoid Injury ii From Jams, iiii Slips Or Thrown Pieces (Kickbacks , Use this jointer/planer to cut only wood. • Plan your hand placement so your fingers wil_lnot be anywhere a sudden slip could cause them to slide or fall into the cutter head. When using only one holddown/push-block to feed the wood, do not put your other hand on the jointer/planer, workpiece, or holddown/push-block. ............ Or Throwbacks): o Use The Right Tool. Don't force tool or attachment to do a job it was not designed for. Inspect your work area. • Keep work area clean, • Cluttered areas and benches invite accidents. Floor must not be slippery from wax or sawdust, o To avoid bums or other fire damage, never use the jointer/planer near flammable liquids, vapors or gases. • Make sure the clamps and locks are tight and there is not excessive play in any parts. ° Before using the jointer/planer, ct_ar the table of all objects not needed to teed the workpiece. • To avoid injury from thrown pieces, make sure the blades are properly installed and the cutter blade wedge screws are tight. • To avoid injury, don't do layout, work on the jointer!planer. • Adjust the depth of cut to between 1/32 and 1/16 of an inch for best results in most operations. A deep cut makes feeding the wood harder and can cause the wood to kickback. To be sure you will make a depth of cut you planned, always lower the infeed table slightly farther than you wanted. Then, raise the table to the desired depth. assembly, or setup Plan your work • Before trying a new or little used operation, carefully plan your hand placement, Make sure you have proper hold-down!push-blocks, jigs, fixtures, stops, etc. ready to use. - To avoid injury Item unsafe accessories, use only recommended accessories. Plan Ahead to Protect Your Eyes, Hands, Face and Ears only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears retail stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. Dress for safety • Plan ahead to protect your eyes, hands, face, ears. ° Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can get caught and draw you into moving parts. * Wear nonslip footwear. • For dusty operations, safety goggles. wear a dust mask along with Inspect your workpiece. • Tie back long hair. * Make sure there are no nails or foreign objects in the part of the workpiece to be cut. ° Roll long sleeves above the elbow. o Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using jointeri planer for hours at a time. Plan your cut. • Small or thin workpieces car= kickback when they tip over on the tables or into the cutter head. To avoic_ head contact or workpiece kickback: o Any jointer/planer can throw foreign objects into the eyes. This can result in permanent eye damage. Wear safety goggles (not glasses) that comply with ANSI 7_87.1(shown on package), Everyday eyeglasses have - Never joint, plane or bevel 12 inches. 23 workpieces shorter than Safety instructions for Basic Jointer/Planer Operation (continued) - When jointing o r beveling: and its supports. - Use extra caution with large, very small or awkward workpieces. - Never joint or bevel workpieces less than 3/4 inch wide or 1/4 inch thick. - Always use the hold-down/push-blocks when j0inting or beveling wood narrower than 3 inches. -When rabbeting, ments or less. always make cuts in !/8" incre- • Use extra supports (tables, saw horses, blocks, etc.) if your workpiece is hard to hold down to the table. Never use another person as additional support or to help feed, support or pull the workpiece, • Never cut more than one workpiece at a time. planing - Never turn your table jointedplaner "ON" before clearing everything except the workpiece and related support devices off the table. • When planing: - Never plane wood thinner than 1/2 inch, -Always use hold-down/push-blocks when wood thinner than 3 inches. -Never cut Freehand, Guide your workpiece against the fence and table top. Avoid Accidental Starting. • Make sure switch is "OFF" before plugging jointer/_ planer into a power outlet. solidly - Make sure there's no debris between the workpiece Hit i Whenever Jointer/Planer Is Running: WARNING: Don't allow familiarity (gained from frequent use of your jointer/planer) cause a careless mistake. Always remember that a careless fraction of a second is enough to cause a severe injury. binding. Before freeing jammed material, • Turn switch "OFF'. ° Wait for all moving parts to stop. • Unplug the jointer/planer. Keep Children Away, • Keep all visitors a safe distance from the jointer!planer. • Make sure bystanders and workpiece, • Check blade, spreader and fence for proper alignment before starting again_ are clear of the jointer/planer Before Leaving the jointer/planer. • Before actually cutting with the jointer/ptaner, let it run for a while. If it makes an unfamiliar noise or vibrates, stop immediately. Turn the jointer/ptaner off. Unplug the jointeripianer, Do not restart until finding and correcting the problem. Don't Force Tool, • Turn the jointer/planer off, • Wait for }ointer/planer to come to a complete stop. • Unplug the jointer/ptaner. • Make workshop child-proof. Lock the shop. Disconnect master switches. Remove the yellow switch key. Store it away from children and others not qualified to use the tool. • Feed the workpiece into the jointer/planer only fast enough to let the tool cut without bogging down or Basic Jointer/Pianer Depth of Cut Handwheel Cutting Operations Stop Pin Operation Operation A stop pin is supplied to prevent against planing or jointing more than 1/8" depth of cut. Planing and jointing operations greater than 1/8" per pass are not recommended. Only rabbeting operations should be performed at cutting depths greater than 1/8". Never cut a fult 1/2" rabbet in one cut. Cut in 1/8" depth increments until your ful! depth is acquired. Turning the handwheel counterclockwise will _ower the infeed table. This will cause more wood to be removed from the workpiece during the cutting operation. "Fuming the handwheel counterclockwise will raise the infeed table causing less wood to be removed from the workpiece. The maximum amount of wood that can be removed during one cut is 1/8". 24 Feeding the Workplace Hold the board firmly down on both tables and against the f_nce. Keep fingers c_ose togelher. Feed the board at a continuous even rate of speed until the cut is made along the entire length of the board. Any hesitation or stopping could cause a "step" to be cut on the edge of the board which would cause the board to ride up on the outfeed table resulting in a "crooked" edge on the hoard As the trailing hand passes ever the cutterhead, remove the leading hand, Continue feeding while placing the leading hand behind the trailing hand, Continue feeding in this manner "hand over hand "', until the entire length of the board is cut. As soon as enough of the workplace has been cut to do so, put pressure over the cutterhead and ouffeed table. Do not feed too fast. A slow steady rate of feed produces a smooth accurate cut, Feeding too fast causes a "rippled" cut, makes it difficult to guide the workpiece accurately, and coutd be dangerous. NOTE: Wood chips may accumulate inside the iointeri planer. Periodically clean out the chips from the interior of the jo inter/planer. NOTE: Before cleaning wood chips. • Turn switch "OFF". ° Wait for all moving parts to stop. • Unplug the jointer/p{aner. i =1, pl! =,L ill i Feed with the grain whenever possible. If the nature ol the workplace is such that it must be fed against the grain, take very light cuts and feed slowly. With the Grain Rotation Planing Planing is removing wood from the widest surface or face of a board so as to make it flat and smooth. Planing on a jointer will not necessarily make the face that is planed square or p&ratlel to any other surface. Planing on a jointer only smooths and flattens If you are planing and jointing a board, the planing operation should be performed first. This allows the jointed edge to be cut square to the face which was previously planed flat and smooth, 25 Basic Jointer/Planer Cutting Operations (continued) Jointing_ : : .......... , Joiniing is the removal of wood along the edge'of a piece Of wood so as to make that edge straight, smooth and squal_e to the wood face which is against the fence. To ensure a square cut, the workpiece face must be held flat against the fence throughout the entire cut. , 'l'lMr JJ I,II,,, HI1, _L Beveling/Chamfering Adjust the fence to the desired angle. Lock fence in position using fence tilt knob and fence sliding knob. For pieces of wood 3 inches or wider hold the board firmly down on both tables and firmly against the fence (as illustrated) with your hands on the side and top of the workpiece. Keep fingers close together, NOTE: Removing only the comer on the edge of a board is known as chamfering while beveling is removing the corner or the edge of the board down to the board's surface. Normally a chamfer is made with one cut and only the corner of the wood is cut off. Therefore, a cut deeper that 1/t6 of an inch may be made. For pieces of wood less than 3 inches wide use holddown/push-blocks (as illustrated) on the side of the workpiece so you can hold the workpiece in toward the fence at all times as well as down against the table top. WARNING: : lithe ! , Do not contact the cutting knives or i I guard With the push-blocks. : Chamfe Bevel Rabbeting Rabbeting is very similar to jointing except that only part of the edge is jointed. Do not remove the guard for rabbeting. To rabbet hold the workpiece firmly against the fence. Do not make cuts greater than 1/8". To make a •deeper rabbet, make cuts in 1/8" deep increments. Because the workpiece is supported by the outfeed table during a rabbet cut, the infeed table must be lowered after each pass. Rabbet End ge Stop Pin Operation A step pin is supplied to prevent against planing or jointing more than 1/8" depth o! cut. Planing and jointing operations greater than 1/8' per pass are not, recom: mended. Rabbeting operations greater than 1/8 can be : performed by putiing the stop pin out and lowering the infeed tabte in:l/8 increments. The pin automatically i resets Sen. you return to the 0" to 1/8" depth of cut rangel N_ver Cut a full 1/2" rabbet in one cut. Cut in 1/8" depth increments until your full depth is acquired. 26 ,,.,, ,== Support Long Workpieces To avoid injury from slips or kickbacks, use extra supports (tables, saw horses, etc.) at both infeed and outfeed ends if your workpiece if hard to hold down to the table. ,,,,,, ,,,,, ,, Using the Hold-Down/Push-Blocks Always use the hold_down/push-blocks when jointing or rabbeting wood that is narrower than 3 inches or planing wood that is thinner than 3 inches (as illustrated). Grasp the hold-down/push-blocks firmly with the fingers close together and wrapped around the handle. Position the hold-down/push-blocks tlat, on top of workpiece and push the workpiece down against the table. This helps to provide a qualify cut and minimize the chance of a kickback. Hold-down pressure must also be sufficient to prevent held-down/push-block sliding or slipping on the top face of workpiece when advancing workpiece over cutterhead. Use a I_and-over-hand motion of the hold-down/pushblocks, being careful to maintain control over the workpiece at all times. This means that once the workpiece has been fed past the cutterhead onto the outfeed table, one hold-down/ push-block must always maintain contact of workpiece with outfeed table, WARNING: If the hold-downlpush-blocks tend to I slip while feeding, clean rubber surface immediately with sandpaper, I When planing wood between 112 inch and 3/4 of an inch thick and narrower than the hold-down/push-block, tilt the hold-down/push-block so that it clears the tip of the cutter guard while feeding. Never ptane wood that is thinner than 1/2 inch. It is apt to split or shatter and thus has a greater tendency to kickback. 27 Basic Jointer/Planer Sliding Fence Cutting Operations (continued) Operation WARNING: Moving parts can injure. Tu-rn jointed _ planer off and wait for all parts to stop, before adjusting ,fence, I Sliding Knob When you are not cutting at futl width of cut the fence can be moved across the jointer/planer to take full advantage of the "sharpness" of the blades. When blades are new or freshly sharpened the fence should be positioned to the extreme rear of outfeed and infeed tables but not beyond the end of the b_ades. Most of the cutting (usually jointing) will be done with the fence in this position. /ks the blades become dull, the fence can be moved toward the guard where the blades are sharper, To move the fence, turn jointer/planer off. iloosen Sliding Fence Knob and slide the fence to the desired position, SPECIAL NOTE: Make sure table extension is even or above surface of Outfeed Table. If it is below the surface see "Assembly' sectior_ under "Adjusting Table Extem sion" Fence Tilt 0 peration Tilt Knob a. Loosen Tilt Fence Knob. b. Move fence to desired angle, c. Tighten knob. Maintenance and Lubrication NOTE: The speed of this motor cannot be regulated or changed. Motors used on woodworking tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation, Maintenance Do not allow pitch to accumulate on the tables, the fence, the cutter guard, the cutterhead or the knives. Clean them with Craftsman Gum and Pitch Remover. Apply a thin coat of paste type wax to the tables and the fence so that the wood slides easily while feeding. This also deters resting. Do not allow chips to accumulate on the underside of the jointer/pfaner. If power cord is worn, cut, or damaged in any way. have it replaced immediately. Disassembly of the motor should only be done by a qua!ified Sears Technician. Disregarding this may void your tools warranty, 28 Lubrication Unplug the joint__c_ start suddenly. You could be badSy hurt, j The ball bearings in this machine are packed with grease at the factory, They required no further lubrication, The following parts should be ,oiled occasionally SAE No. 20 or No. 30 engine oil. 1, Dovetail spacer and dovetail siide. 2. Elevation screw remover). (first clean with gum Sears Recommends Recommended with and pitch the Following Accessories Accessories Sears may recommend the manual, See your accessories. WARNING: To avoid injury from unsafe accessories, use only accessories shown on the recommended accessories list in this manual, other accessories not listed in nearest Sears store for other Do not use any accessory read complete instructions unless you have received for its use. Item Cat. No. Cutter Blades ....................................................... 9-2293 Power Tool Know-How Handbook ...... 9-291 t4 & 29115 Wiring Diagram Motor Junction Box Motor Junction Box -4 3 i I I I I 7 WireNut Wire Nut White L Cord 120V Wiring 24OV 29 J 24bY Power Cord Wiring and i::¸¸¸ : :' i¸!:::://;/: :: :::: i:' Troubleshooting ::: : : WARNING:" :1 Guide : For your own safety turn switch "OFF" and remove plug from power source outlet before trou- I b!eshooting your jointerlplaner :General : Trouble Probable Cause Motor will not run Remedy 1. Def'ective On-Off switch 1. Consult Sears Serv'icel"Any attempt to repair this electrical device may create a hazard unless repair is done by a qualified service technician. Repair service is available at your nearest Sears store 2. See Motor Troubleshooting 3. Adjust belt tension Defective capacilor Defective motor ;1 2. Low line voltage 3. Belt tension too high Wood strikes outfeed table after passing over cutterhead Ripples on planed surface "' Kickbacks Outfeed table improperly adjusted above cutter blades Readjust table, see "Adjustment" section l":"'O'ne'b'lade set higher than ether 2. Feeding wood too fast 3. Cutting blades are set too high above outfeed table, or they are not leveled with outfeed tabte 1. Readjust blades, see "Maintenance" section see "Maintenance" section 2. Feed wood slower 3+ Readjust blades, 0utfeed table out Of adjustment R'eadjust'tabie, see "Adjustment" seciion" Excessive gouging at end" of cut Outfeed table set too low Rea'dj'u'Sttable, see ;;Adjustment" section 90 ° and 45 ° cuts inaccurate 1. Fence stops not adjusted properly 2. Fence bottom not even with outfeed table due to wood chips under fence I. Readjust fence stopsi"see =Getting to Know Your JointeriPlaner" section 2. Clean wood chips from underside of fence 1. Loose gib 1. Tighten gibs 1. Return spring broken, or spring needs adjustment 1. Consult Sears Service immediately if broken. -Planed surface not straight : 'Inieed or outfeed table loose _i__ • Cutter guard does' not function properly 2. Adjust spring. 3O J I Motor NOTE: Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and_should be blown out or "vacuumed" frequently to prevent interference wi_t_ normal motor ventilation. Trouble Excessive noise Remedy Probable Cause t. Motor 1, Have moto_ _checked by qualified service technician. Repair service is available at your nearest Sears Service Center. 2, Tighten set screw. 2. Pulley set screw is loose. Motor fails to develop full power. NOTE: Low voltage (Power output of motor decreases in voltage at motor terminafs, For example, a reduction of 10% in voltage causes a reduction of 19% in t. Circuit overloaded with lights, appliances and other motors. 2. LJndersize wires or circuit too long, 3 General power overloading company of 1. Do not use other cuit when using 2. Increase w_re appliances the jointer. sizes, or reduce or motors on same cir_ length of wiring. See "Motor Spec:ificat_ons and Electrical Requirements" section, 3, Request a voltage check from the power company. facilities. maximum power output of which the motor is capable, and a reduction of 20% in voltage causes a reduction of 36% in maximum power output.) Motor starts slowly or fails to come to full speed Motor overheats Windings burned out or open. 2, Drive belt tension too high. 3. Defective start capacitor t. t. Motor overloaded 2. improper cooling Motor stalls (resulting in blown fuses or tripped circuit breakers.) Frequent opening of fuses or circuit breakers repaired 2. Adjust belt tension 3, Have start capacitor !. Feed work (Air circulation restricted through motor due to sawdust accu_ mLflating 1. Have motor slower or replaced replaced into blade. 2. Clean out sawdust to provide normal air circulation through motor. See "Maintenance and Lubrication" section. inside of motor.) !, Voltage too low to permit motor to reach operating speed. 2. Fuses or circuit breakers do not have sufficient capacity. 3. Circuit overloaded with lights, app liances and other motors. 1, Motor overloaded 2. Fuses or circuit breakers do not have sufficient capacity. 3. Circuit overloaded with lights, appliances and other motors. 31 1. Request voltage check from the power company 2. install proper size fuses or circuit breakers. See "Electrical Connection" section 3. Do not use other appliances or motors on same circult when using the jointer. 1. Feed work slower 2. install proper size fuses or circuit "Electrical Connection" section 3. Do not use other appliances cuit when using the jointen breakers. or motors on same See cir- Repair Paris i , Parts List for Craftsman 6-118" Jointer/Planer Model No. 113.232240 Figure 1 31 3O ii_:_••i_il;i;::, ¸¸_..... ;,:L7 : '_i_ 25 28 26 _ 23 24 : N 32 Repair Parts Parts List for Craftsman 6-118" Jointer/Pianer Mode! No, 113.232240 Figure 1 Always order by Part Number - Not by Key Number Key No. ........ i, 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. 824919 824854 824867 824866 822495-1 824868 824865 816755-1 824856 160033-4 STD541025 824859 824860 824858 STD502503 824861 824918 STD551025 Key No. Description Guard Cutter Table Infeed Knob Retainer Knob * Screw Pan Hd 5/32 x 5/8 Spring Retainer Screw Pan Hd M5 x 0,8-10 Gib Screw Set 1/4-20 x 1 * Nut Hex 1/4-20 Screw Elevation Washer Brass Clamp * Screw Set 1/4420 x 3t8 Collar Handwheet * Washer 17/64 x 5/8 x 1/32 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Standard hardware item, may be purchased locally 33 Part No. STD512505 STD852008 141594-13 824853 824871 I 9421622 824875 824873 824872 824874 824857 824855 824862 824863 STD523712 813249-106 824864 SP5971 Description * Screw Pan Hd 1/4-20 x 1/2 * Lockwasher 8turn Screw Cap 5/16_18 x 1-1/4 Base Block Stop Pin Screw Cap 5/16-18 x 3/4 Knob Plunger Housing Plunger Spring Plunger Screw Wing 1/4-20 × 1 Table Outfeed Holder Washer 3/8 x 20mm x 3mm * Screw Hex Hd 3/8-16 x 1 -!/4 Pin Roll 4ram x 20ram Key Owners Manual (Not Itls.) Repair Parts Parts List for Craftsman 6-1/8" Jointer/Planer Model No. 113.232240 Figure 2 7 J 8 9 12 13 10 : Key Part.o. No. I :82488_ 2 3 4 5 6 7 824885 9*2293 : 824883 818654-7 820722-6 824881 Key No. Description Screw 1/4-28 x 7ram Wed ge i 1"Blade .Spring Key Bearing Support Bearing 8 9 10 11 12 13 14 34 Part No. STD502503 824888 STD852010 824890 824880 820722-5 824879 Description '"* Soc Set Screw 1/4-20 x 3/8 Pulley * Lockwasher MIO Screw Hex 3/8-24 x 3-1/2 Cutter head Bearing Support Bearing Repair Parts ...... ,rll..i.............. rl,=Ni, ii1,1,111 ii iii IN Parts List for Craftsman 6-1/8" Jointer/Planer Model No. 113.232240 Figure 3 I 27 12 17 16 35 Alwaysorderby PartNumber- Not Key No. t 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 824895 102817 824900 824899 824896 STD541037 Key No. Description Slide Fence 15 16 17 18 19 20 2t 22 23 24 25 26 27 Screw Set Dog Point 1/4-20 x 1/2 Knob Rod Knob Knob, Nut * Nut Hex 3/8-16 STD551037i* Washer 3/8 x 3/4 x 8/32 820632-3 Ring Retaining 6mm 824894 Rod Bevel Lock STD512505 Screw Pan Hd 1/4-20 x 1/2 STD551025 Washer 17/64 5/8 x 1/32 824921 Guard Rear 824889 Bracket Trunnion 824887 Pointer Standard hardware item, may be purchased locally 36 by Key Number Part No. 824082 824884 824893 824882 STD551031 STD523106 STD523110 STD541031 STD5231t7 STD541150 STD551050 824898 824897 Description * * * * * * * Screw Pan'Hd 3/16-24-X 1/4 "' Trunnion Nut Bevel Lock Fence Washer 5/16 Screw Hex Hd 5/16-18 x 5/8 Screw Hex Hd 5/16-18 x 1 Nut Hex 5/16-18 Screw Hex 5/16-18 x1-3/4 Nut Hex 1/2-20 Washer 1/2 x t-1/8 x 3/32 Bolt Clamp Shaft Lock Repair Parts ! ,,i, ! , Parts List for Craftsman ........................... ii!1,11 6-118" JointedPtaner Model No. 113.232240 Figure 4 1 \ 9 3O t0 10 2O 10 11 25 24 22 21 23 / 28 29 26 27 37 i Parts List for Craftsman 6-1/8" Jointer/Planer Model No. 113.232240 Figure 4 Always order by Part Number - Not by Key Number Key No. Part No, Key No. Description Part No. Description , ,j 2 3 4 5 6 7 8 9 10 11 12 !3 14 15 824905 STD551031 STD852008 STD541031 STD5!2505 S:1D551025 824920 824901 824842 STD533107 824906 824930 STD600605 803835-1 STD541037 Bracket Upper ' * Washer 21/64 x 47/64 x 1/16 * Lockwasher 8ram * Nut Hex 5/16-18 * Screw Pan Hd 1/4-20 x 1/2 * Washer 17/64 x 5/8 x 1/32 Guard Pulley Panel Top Panel Rear * Bolt Carriage 5/!6-18 x 3/4 Panel Side 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 30 Ctip * Screw Pan Hd Ty "T" 6-32 x 1/2 Foot Leveling Nut Hex 3/8 Standard hardware item, may be purchased localty 38 STD551037 STD852010 STD523707 824904 824903 824902 824909 824841 STD510803 STD551208 820632-2 824925 824926 67062 See Fig. 5 " '* Washe'r 3/8 x 3/4 x 3/32 * Lockwasher 10mm * Screw Hex 3/8-t6 x 3/4 Bracket Motor Bracket Lower Stiffener Grommet Panel Front * Screw Pan Hd #8-32 x 3/8 * Lockwasher #8 Ring Retaining Gauge Knife Rod Knife Gauge Push Block Motor Asm ' " Repair Parts ...... Parts List for Craftsman 6-118" JointedPlaner Model No. 113.232240 Figure 5 16 17 18 Always order by Part Number - Not by Key Number Key No, i 2 3 4 5 6 7 8 9 10 I Part No. , ;,,, 9-22255 824719 817357-6 STD551008 824912 824913 824914 169123-15 82491 t STD551208 Key Description , NO. .... 'il Key Switch Switch Locking Screw Ty AB M4 x 1.6-18 * Washer #8 Plate Switch Bezel Plate Switch Box Box Switch Strain Relief 6P3-4 Cord w/Plug * Lockwasher #8 12 13 14 !5 16 !7 18 19 Standard hardware item, may be purchased locally 39 Part No. STD541008 STD5t0803 817393-6 818654-8 824931 STD502503 824910 69164 824915 Description * Nut #8-32 * Screw Pan Hd #8-32 x 3/8 V-Belt A-32 Key Pulley * Screw Set 1/4-20 x 3/8 Motor Strain Relief 6N3-4 Cord Motor f iiii i,=,, iii i! i_,,11! ,, i CONTRACTOR SE 6-1/8 INCH JOmNTER/PLANER Model No. Forthe repair or replacement parts you need Call 7 am - 7 pro, 7 days a week 113.232240 t -800-366=PART (1-B00-366-7278) Jointer/Planer with Legs and Motor For in-home major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7247) The model number of your 6-1/8 Inch JointedPlaner will be found Forthe location of a SearsRepair Service Center in your area Ca!124 hoursa day, 7 days a week on a plate attached to the base. 1-800-488-1222 When requesting service or ordering parts, always provide the following information: Forinformatio, on purchasinga Sears Maintenance Agreement or to inquire about an existing Agreement Cal! 9 am- 5 pro, Monday-Saturday • Product Type -Model Number 1-800-827-6655 - Part Number • Part Description SEARS America J Sears, Roebuck Part No. SP597t _ _ Repasf ,_pec_a#sts ........................................ and C(_., Hoffman ---------,m == i1= Estates, Form No, SP5971-2 ==_ IL. 60179 U.S.A. Printed in Taiwan 5/97
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 40 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 4, 0, 0, 13 Create Date : Mon Jul 21 03:38:14 2008 Author : Title : Subject :EXIF Metadata provided by EXIF.tools