Craftsman 137224120 User Manual BAND SAW Manuals And Guides L0810017
CRAFTSMAN Saw Band Manual L0810017 CRAFTSMAN Saw Band Owner's Manual, CRAFTSMAN Saw Band installation guides
User Manual: Craftsman 137224120 137224120 CRAFTSMAN BAND SAW - Manuals and Guides View the owners manual for your CRAFTSMAN BAND SAW #137224120. Home:Tool Parts:Craftsman Parts:Craftsman BAND SAW Manual
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Owner's Manual 1 HP (Max, DeveUoped) 1410 and 2600 FoP.M.(No Load) Leg Stand 12" BAN SAW Mode! No. 137.224120 Safety instructions installation CAUTmON: Before using this band saw, read this manual and follow all its Safety Rules and Operating Instructions. • Operation o Maintenance Parts List Custemer Help Line t =8ee=843.1¢82 Sears, Roebuck and Coo, Hoffman Part No. 137224120002 Estates, JL 60179 USA GENERAL SECTRON Warranty ................................................................ Product Specifications ..................................................... Safety _nstructions ........................................................ Accessories and Attachments . : ............................................. Carton Contents .......................................................... Know Your Band Saw ...................................................... 2 2 3 6 G 8 Glossary of Terms ........................................................ Assembly and Adjustments ................................................ Operation .............................................................. Maintenance ............................................................ Troubaeshooting guide .................................................... Parts .................................................................. BLADE iNCLUDED MOTOR Power source ....... Horsepower ......... Speeds High ..... Low ...... Type .............. !20 V AC, 60 HZ, 7.5 AMPS 1 HP (Max. Developed) 2600 RP.M. 1410 RP.M. Induction CUTTING CAPACITY Throat ............. Height ............. 12-1/2" 6" TABLE Size ............... Tilt ................ INSTRUCT ONS PAGE BEFORE BLADE CAPACITY Width ........... Length ............. SAFETY ":.. !/8", 1/4", 3/8", 1/2" 91" 14" x 14" 0 - 10 ° Left, 0 - 45 ° Right DUST COLLECTION ........... MITER GAUGE ................ BAND SAW To avoid mistakes that could cause serious injury, do not plug the band saw in until you have read and understood the following: 3/8" x 91 "16 TPI 1. READ and become familiar with this entire instruction manual. LEARN the tool's applications, limitations, and possible hazards. 2. KEEP 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. 4. Yes Yes , . To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate electrical circuit for your tools. , "Yourband saw is wired at the factory for 120V operation, Connect to a 120V, 15 AMP time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. Some dust created by power sanding sawing, grinding, drilling, and other construction activities contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: @ Lead from lead-based paints. @ Crystalline silica from bricks and cement and other masonry products, and @ Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. THE Safety is a combination of common sense, staying alert and knowing how to use your band saw. 9 10 18 21 22 24 ............ USING i:! =ii / GUARDS iN PLACE and in working order. 11. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. !2. ALWAYS WEAR EYE PROTECTION. Any band saw can throw foreign objects into the eyes which could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday eyeglasses have only impact-resistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. WP.AR YO_ 13. WEAR A FACE MASK OR DUST MASK. Sawing and sanding operations produce dust. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 14. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool. DONq" USE IN A DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. 15. D_SCONNECT TOOLS before servicing, and when changing accessories, such as blades, bits, cutters, and the like. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area. 16. REDUCE MAKE WORKSHOP KID-PROOF with padlocks, master switches, or by removing starter keys: 8. DON'T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. 9. USE THE RIGHT TOOL. Don't force the tool or the attachment to do a job for which it was not designed. t0. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and loss of power which wilt cause the tool to overheat. The table on page 5 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier tSe cord. THE R_SK OF UNINTENTIONAL STARTING. Make sure the switch is in OFF position before plugging in. 17. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for the recommended accessories. The use of improper accessories may cause risk of injury to persons. 18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. t9. CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properiy and perform its intended function. Check for alignment of moving #_rts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation, A guard or other part that is damaged should be properly repaired or replaced. :! SAVE THESE NSTRUCT ONS _i_!_i;!i`_!_:i:_:_!;:_i_!_;_;:_!_;!_:_i:_!:!_:!_i!_ii:i;:_!_i!:i;_:_!_:_!_!:_:_i:::::_i:_:_:_!_:::_:::_:i_:i!_:ii_!_!:i:i_!:_:iJ_i!;!i_ _i:!_::il;_:iii_:_!i!i:iii:i';:::::_i_:i_,:i:::',!:i:_!:!i:i':! ¸_::_!::ii_:::!;_i:_ :¸i!!_::i;:i_i!;:!:i:::::;: ¸!II:_;:: ¸_::!:i!,:!i ¸i:!:::!: ¸,i'i::!_!i ¸:iii:i ¸!I:I ¸i::::;:i:!i_::i 3 :!_,i::i ¸::i::i ¸I:,!!;I::::I:!_: ¸!_::::_::ii::i ¸:::;!:I!_:_;:: ¸:_I::: ¸i:_:_i::::i::::::i:;!;;i_:;i:_!:'::::_!:::!i ¸=_::i::!;;:?:i::_::::i:!ii;_:i:!i!:!:::_:i!::_:_ i:::: ¸i:_:::_:::i:_::!_:;!::_i:_:i;:_:!!:!:!:!ii:_i!i:i:!i:i:i::::: :!ii::_:i:::_:_:_:!i ¸i:::'!:_::::i!:_i::i:ii ¸_:!i:;_i_!_!ii:!:!i':_i!i:i,:i_ _0. NEVER LEAVETOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave the tool until it comes to a complete stop. 11. PLAN intricate and small work carefully to avoid pinching the blade. Avoid awkward operation and hand positions to prevent accidental contact with the blade. !1. DON'T OVERREACH. Keep proper footing and balance at all times. 12. SMALL PIECES should be secured with jigs or fixtures. Do not hand hold pieces that are so small your fingers are under the blade guard. !2. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. !3. DO NOT use power tools in the presence of flammable liquids or gases. '.4. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could affect your ability to use the tool properly. tool, use proper circuit protection. Use a separate electrical circuit for your tools.Your saw is wired at the factory for 120V operation. Connect to a 120V, 15 Amp circuit and use a I5 Amp time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged-in any way, have it replaced immediately. I3. SUPPORT round work properly (with a V-block or clamped to the miter gauge) to prevent it from rolling and the blade from biting. GROUNDING 14. CUT only one workpiece at a time. Make sure the table is clear of everything except the workpiece and its guides before you turn the saw on. This tool must be grounded while in use to protect the operator from electrical shock. 15. MAKE RELIEF CUTS when cutting long curves. ;PECIFgC 17. TO FREE any jammed DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician. 18. DON'T LEAVE the work area until all moving parts are stopped. To childproof the workshop, shut off the power to master switches and remove the switch key from the band saw. Store it in a safe place, away from children. IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NO[ connect the equipment grounding conductor to a five'terminal. material, turn the switch OFR Remove the switch key and unplug the saw. Wait for all moving parts to stop before removing jammed material. TO AVOID INJURY from unexpected movement, make sure the saw is on a firm, level surface, properly secured to prevent rocking. Make sure there is adequate space for operating. Bolt the saw to a support surface to prevent slipping, walking, or sliding during operation. TURN the saw OFF and unplug the saw before moving it. USE THE CORRECT USE blades For your own safety, read the entire instruction manual before operating the band saw. t. Wear eye protection. 2. Do not wear gloves, necktie, or loose clothing. 3. Make sure the saw is on a firm level surface and properly secured. 4. USE ONLY THE RECOMMENDED ACCESSORIES. 5. Use extra caution with very large, very small, or awkward workpieces. 6. Keep hands away from the blade at all times to prevent accidental injury. , Do not remove jammed cutoff pieces until blade has stopped. 8. Maintain proper adjustment of blade tension, blade guides, and thrust bearings. 9. Adjust upper guide to just clear workpiece. 10. Hold workpiece firmly against table. size and style of blade. recommended at 2600 FPM or greater. MAKE SURE the blade teeth point down and towards the table. BLADE GUIDES, SUPPORT BEARINGS, AND BLADE TENSION must be properly adjusted to avoid accidental blade contact and to minimize blade breakage. To maximize blade support, always adjust the upper blade guide and blade guard so that it is 1/8 inch above the workpiece. TABLE LOCK HANDLE should be tight. USE EXTRA CAUTION with large, very small or awkward workpieces. USE EXTRA SUPPORTS to prevent workpieces from sliding off the table top. Never use another person in place of a table extension, or to provide additional support for the workpiece. 0. WORKPIECES must be secured so they don't twist, rock, or slip while being cut. SAVE THESE ELECTRICAL REQUHREMENTS POWER AND SUPPLY MOTOR SPEC_FICATIONS To avoid electrical hazards, fire hazards, or damage to the NSTRUCTRONS 4 CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded, USE ONLY 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. Repair or replace damaged or worn cord immediately. Use a separate electrical circuit for your tools. This circuit must not be less than #12 wire and should be protected with a 15 Amp time lag fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate, Running at a Lower voltage will damage the motor. This tool is intended for use on a circuit that has a receptacle like the one illustrated in FIGURE A. FIGURE A shows a 3-prong electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (FIGURE B) can be used to temporarily connect this plug to a 2-contact ungrounded receptacle. The temporary adapter should be installed by a qualified technician. The adapter (FIGURE B) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. THE TEMPORARY ADAPTER SHOULD BE USED ONLY UNTIL A PROPERLY GROUNDED OUTLET CAN BE 3-Prong Plug Fig. A IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. 16. ALWAYS WATCH the saw run before each use. If there is excessive vibration or unusual noise, stop immediately. Turn the saw off. Unplug it immediately. Do not start the saw again until the problem has been located and corrected. INSTRUCTBONS CAUTION: In all cases, make certain the receptacle is properly grounded, tf you are not sure have a qualified electrician check the receptacle. INSTRUCTIONS ;5. ALWAYS operate the band saw in a wellwentilated area and provide for proper dust removal. Use dust collection systems whenever possible. Dust generated from certain materials can be hazardous to your health. SAFETY INSTALLED BY A QUALIFIED ELECTRICIAN. The Canadian Electrical Code prohibits the use of adapters. Properly Grounded 3-Prong Receplacte Fig. B Grounding Lug Make Sure This is Connected to a Known Ground -Prong eceptacle This band saw is for indoor use only, Do not expose to rain or use in damp locations GUIDEUNES FOR EXTENSION CORDS USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaf]er the gauge number, the heavier the cord. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessiv heat and damp or,wet areas. (when using 120 volts only) In feet notmorethan 25' 50' 0 6 18 16 16 t4 6 10 t8 16 14 12 10 t2 16 16 14 t2 12 16 14 !12 Not recomrnended more than ........... 100' , SAVE THESE INSTRUCTIONS 150' ............................ i UNPACKUNG YOUR BAND SAW ::{ECOMMENDED UNPACKING ACCESSORUES 'isit your Sears Hardware Department or see the ;raftsman Power and Hand Tool Catalog to purchase _commended accessories for this power tool. AND CHECKING CONTENTS To avoid injury from unexpected starting, do not plug the power cord into a power source receptacle during unpacking and assembly. This cord must remain unplugged whenever you are assembling or adjusting the saw. O avoid the risk of personal infury, do not modify the ower tool or use accessories not recommended by Sears. 1. Carefully unpack the band saw and aU its parts, and compare against the illustration on page 7. Place the saw on a secure surface and examine it carefully. 2. ITEM Blade: 1/8", 1/4", 3/8", 1/2" wide, 91 "- 91 1/2" long Sandpaper belt: 1/2" wide, 91"- 91 1/2" tong E C B Although compact, this saw is heavy. To avoid back injury, get help whenever you have to lift the saw. Ise of improper accessories may cause hazards. Follow ]structions that accompany accessories. Do, not use any ccessory unless you have completely read the instruction r owner's manual for that accessory. If any part is missing or damaged, do not plug the band saw in until the missing or damaged part is replaced, and assembly is complete. TABLE _TEM A B C D E F G H I J K L M N STAND: O P Q R S T U 6 OF LOOSE PARTS DESCRIPTION QUANTITY Band saw Table w!insert Trunnion Star handle table knobs Table alignment pin Medium hex bolts Washers Hex nuts Short hex bolts, nut, and washers Long hex bolt w/nut Saw dust port assembly Miter gauge Power cord wrap brackets Phillips screws Legs Long leg brackets Short leg brackets Plastic feet Leg stand top plate Hex wrench Miscellaneous bag of carriage bolts, nuts and washers H G A 1 t 1 2 1 4 8 4 2 1 1 1 2 2 4 2 2 4 1 1 J i M K 0 N O0 i O_ 0[3 I O0 O0 O0 O0 P R o Q S T U Upper blade wheel upper cover Lower blade support bearing CRAFTSMAN Lower guide Blade guard Upper blade support bearing )er blade guide Blade Table insert -- ON/OFF Miter slot Lower Blade tension knob Table lock knob Saw pulley Lower blade wheel V Belt pulley Blade Upper guide lock knob Power cord wrap Table Motor pin Table tilt scale Rubber tire Motor Sawdust HEEL - Misalignment of the blade. BLADE GUIDES - Support the blade and keep it from twisting during operation. Blade guides must be adjusted when the blade is changed or replaced. KERF- The material removed by a blade in a through cut, or the slot produced by the blade in a non-through or partial cut. BLADE TENSION KNOB -Controls tension when changing blades. LEADING EDGE -The the cutting tool first. the amount of blade MITER CUT - An angle cut made across the width of a workpiece. IDLE WHEEL HANDLE - Moves the idle wheel for proper tensioning of the V-belt. RESAW -A cutting operation to reduce the thickness of the workpiece to make thinner workpieces. ON 1 OFF SWITCH - Has a built-in child safety lock. To lock the switch in the OFF position, remove the switch key from the switch. RESIN - A sticky sap that has hardened. R_PPING CUT -A workpiece. SAWDUST PORT - Helps keep the machine free from sawdust. The sawdust port makes an excellent hook-up for a wet/dry vacuum. SAW BLADE PATH -The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut. TABLE LOCK KNOB - Locks the table in place. SET -The distance between two adjacent saw blade teeth tips bent outward in opposite directions to each other. The further apart the tips are, the greater the set. UPPER GUIDE LOCK KNOB - Locks the upper slide. Use it after you adjust the upper guide assembly to make sure the upper blade guide just clears the workpiece before cutting. Upper guide lock knob must be tightened before the band saw is turned on. TRAILING END - The workpiece end last cut by the blade. WORKPIECE -The item being cut. The surfaces of a workpiece are commonly referred to as faces, ends, edges. cord WOODWORKING TERMS WORKTABLE -The surface on which the workpiece rests while performing a cutting or sanding operation. Table trunnion Mounting holes Miter gauge in holder Stand top plate BEVEL CUT - An angle cut made through the face of a workpiece COMPOUND CUT - A simultaneous bevel and miter cut. CROSSCUT - A cut made across the width of the workpiece. Leading,_ Relief cu_ Sawblade Path Kerf RELIEF CUT - Removal of waste material by a cut from the outside edge, allowing easier cutting of intricate curves. Stand cutting operation along the length of the R.P.M. - Revolutions per minute. The number of turns completed by a spinning object in one minute. port Table tilt stop bolt end of the workpiece pushed into BLADE TRACKING KNOB -Adjusts the blade position so the blade always runs in the center of the wheel. TILT {BEVEL) SCALE - Shows the degree the table is tilted for bevel cutting. Idle wheel handle aligning SAW TERMS tra_cking knob Mounting hole Idle wheel Motor Table removed for clarity of illustration BAND Surface F.P.M. - Feet per minute. Used in reference to the surface speed of the saw blade. FREEHAND - Performing a cut without using a fence (guide), hold-down or other proper device to prevent the workpiece from twisting during the cutting operation. GUM -A Workptece sticky sap-based residue from wood products. 9 \ Trailing Edge FIG. 0-1 ASSEMBLE THE TABLE ,SSEMBLY NSTRUCTIONS Although compact; this saw is heavy. To avoid back injury, get help to lift the saw. Phillips screwdriver Adjustable wrench Combinationsquare Straight edge ASSEMBLE BAND SAW TO LEG STAND (F_G. B) t. Lift the saw body (1) and place on the leg stand (2), aligning with the four mounting holes (3). 2. Attach the band saw to the stand with four long hex head bolts (4) and four flat washers (5). 3. Place a flat washer (5) and hex nut (6) on each bolt from the underside. Hand tighten. 4. Tighten all bolts and nuts with a wrench. Mounting the trunnion support bracket (F_G. C) 1. Place the trunnion support bracket (1) on the saw body, as shown, 2. Insert two tong hex head bolts (2, 3) with flat washers (4) into the threaded holes, through the bracket and saw body. 3. Open the lower wheel cover (5). 4. Thread a hex bolt (2) Tighten. 5, Close the wheel cover. 6. Thread a nut (7) onto the table stop bolt (8) and screw both into the rear tab (9) on the trunnion support bracket. 4 3 Mounting the table (FIG. D, E) 7. Remove the table insert (10) and table aligning pin (11) from the table (12). 8. Guide the table slot (13) over the saw blade and rotate a 1/4 turn, so4he slot is perpendicular to the blade. Feeler gauge - size 0.02 FIG. B FIG. D or your safety, never connect plug to power source ._ceptacle until all assembly and adjustment steps are )mpleted, and you have read and understood the safety nd operating instructions. EG STAND ASSEMBLY (FIG. A) Lay the top plate (1) upside down on a flat surface. Attach a ieg (2) to the outside of the stand top plate with two carriage bolts (3), washers (4), and nuts (5). Do not tighten. Repeat for the remaining three legs. Attach two long brackets (6) and' two short brackets (7) to the inside of the legs using carriage bolts (3), washers (4), and nuts (5). Do not tighten, Place the leg pad s (8) on each leg and turn the leg stand' upright on a firm level surface. Tighten all bolts and nuts with a wrench. 12 13 10 4 5 , 10. 11. ASSEMBLE I 1 I FIG. A 7 5 THE SAWDUST COLLECTION PORT (FIG.0-I) I. Slidethehook (I)on theportassembly intothesquare hole(2)locatedon thebandsaw housing,below the lowerbladeguides. 2. Push the flat plate of the port against the outside of the band saw to align the holes (3). 3. P_ace a washer (5) on the screw (4), insert and tighten. 12. 13, Place the table (12) into the support bracket (1), guiding the bolts (14)in the scale brackets through the holes in the trunnion bracket (1). Align the 0 ° mark on the scale to the pointer (15) on the trunnion. Attach the star handle table !ock knobs (16) to the bolts and tighten. (FIG. E) Replace the table insert (10), aligning the indents, Place the table aligning pin (11) in the front of the table, into the slot (i3), and tighten. (FIG. D) FIG. E 14 NOTE: When operating the band saw, for best sawdust exhaust attach a dust collection or vacuum hose. 4 i. ii_ii;i!i_i_i!ii_!!_!_!_i:;i_i_i'_i:_ _:';:!i:ili_iii:ii:i !_i_i_!ii_!;!i!i!!_i_i_!_;_!_!_i!!i_i!_i_i_;i_!;_i!ii_i:_i!_;_i _i,;:i::!i:i!_:ii_!;i,!_!,!;i;!:i i:i: _i:ii_::::i:ii!_i;_i:i_iiii';i_i:i!:i!i!:_i!_ii!i:!_i:iii_:i!iii: ¸i::i!i:;_i_i_:i :!;!'i;ii,ii!_;,_;:ii:ii::i_::_i_ii::iii_!;:_!_:i:_!!iiii !:i:_11 _!i_!_;!•_:_:::_!!_;i_:_:_i_:_i_:!!:::_!i!_:_i_!;_;_!_;_i_!i_!_;_!_:_!:_!!:_:_!:_i_;i :_::i_::!_i:i_i!;;_:,_!!i:i;_i!i! _;:_!i_i,!_ii_i;i;_!:;!i::i;!i,!i_!:i!i:i _i!,i:! _! !::_i;:;_!:;_:_:i:!i i_:::i_:!i:ii;iiii_!::i_i::i;ii_'ili,i_il;:::i_;::,!i!i !:_ili:!iii:_il !:!_ii:_:_ ii'i_:i:!;!;_ii;_ii_:i_:!_i .... : ••: • iL ¸ / _•Li ::•:: ...... • •••• :: •::: •::/ i:_: : ::: • iNSTALLiNG AND REMOVING BLADES (FIG F) Fig F-1 To avoid injury from accidental starting, always turn the switch OFF and remove the plug from the power source before moving, replacing, or adjusting the blade. Removing 1. Loosen the blade tension by turning the blade tension knob (1) counterclockwise. 2. Remove the table insert (2) and remove the table aligning pin (3) from the fable. 3. Pull the cover knobs to open the upper and lower wheel cover doors (4). 4. Loosen the two phillips screws (5) and remove the upper blade guard (6). 5. Remove the blade (7) from the blade guides (8). 6. Carefully pull the blade from the side slot (9) and from the wheels (!0). 7. Swing the left side of the blade toward you, turning the blade so it will fit through the slot (11) in the table, and remove. FiG. F FiG. H Installing 1. Make sure the blade tension knob (1) is turned counterclockwise untit it stops. 2. Remove the table insert (2) and the table aligning pin (3) from the tabfe. 3. Open tile upper and lower wheel cover doors (4), 4. Loosen and remove the blade guard (6). 5. Guide the new blade (7) through the table slot (11), making sure the blade teeth are pointing forward and down. 7. 8. to 9. 10 11. _5 NOTE: The table stop bolt must be lowered table 10 ° to the left, NOTE: To avoid lifting the workpiece, the blade teeth must point downward toward lhe table. 6. --1 ADJUSTING THE 90' TABLE STOP (FIG. J) 1. Loosen the table aock knobs (t) and tilt the table to the right. 2. Loosen the jam nut (2) on the table stop bolt (3) and lower the stop bolt. 3. Tilt the table to the left until it rests on the stop bolt. 4. Place a combination square (4) on the table with the heel of the square against the blade (5). 5. Adjust the tilt of the table left or right until it is 90 ° to the blade and there is no space between the square and the blade. Tighten the table lock knobs. 6. Adjust the table stop bolt (3) up until it touches the table. Tighten the jam nut (2). 7. Loosen the lock knobs and see that the table is resting on the stop bolt. 8. Check the square to make sure the table is still square to the blade. If not, readjust the stop bolt. 9. When the adjustment is accurate at 90 °, align the pointer (6) on the scale (7) to 0 ° _NSTALL POWER CORD BRACKETS (FIG. H) t. Power cord brackets (1) are provided for convenier_t cord storage. Attach the power cord brackets to the back of the saw body, as shown, with two pan head screws (2). Tighten. 2. Connect the band saw short power cord (3), to the motor power cord (4). j6 12. Swinging the left side away and back, place the blade on the upper and lower wheels (10). Place the blade carefully between the upper and lower blade guides (8). Slide the blade into the slot (9) at the left of the wheels, and make sure the blade is positioned at the middle of the wheels. Turning the blade tension knob clockwise, tighten the tension until the blade is tight on the wheels, Replace the table insert and the table aligning pin. Adjust the btade tracking and tension propedy (See ADJUSTMENT iNSTRUCTIONS section) before operating the band saw, Push the wheel cover doors closed. 7 2 To avoid injury, ,tt lowerguides and bearingsmust be properly adjusted before operating the band saw.(See ADJUSTMENTINSTRUCTIONS the blade tension, tracking, and upper and section) MITER GAUGE (FIG. G) A miter gauge (I) is supplied with your band saw to be used with the table (2). The table is equipped with a slot on the right side of the blade fo=' the miter gauge. The miter gauge can be tilted 0' to 45" right or left. A bracket is provided on the leg stand for convenient miter gauge storage. to tilt the FIGo J 5 ADJUSTMENT iNSTRUCTIONS To avoid injury, turn the switch OFF and unplug the band saw from the power source before making any adjustments. TiLTiNG THE TABLE {F2G. I) The band saw table (1) tilts 0° to 45 ° to the right and 10° to the left. !. Loosen both table lock knobs (2) underneath the table. 2. Tilt the table to the desired angle on the scale (3) underneath the table. 3, Tighten the two table lock knobs. 7 NOTE: The 90 ° table stop bolt must be lowered to tilt the table I0 ° to the left. ¢ 1 F_G. ! 3 ! FiG, G lO Make sure the blade is in center of table insert stot(2) Then Tighten the screw(A-C) which under the tabe both side.. _2 as shown Fig Fq _ • _ : i¸ ¸ •:: •: • ,•• •::•• •••• • • 13 • • •• • : • • i: •_: : : :/ / : +'-/!i ¸:I ILADETENSION (FIG. K, K-l) 5. 6. b avoid injury, turn the switch OFF and disconnect the aw from the power source before making any djustments. NEVER make tension adjustments with the lachine running. Loosen the butterfly nut (6) and the rolled nut (7) located on the back of the band saw, under the blade tracking knob (5). (FIG. K-l) The upper wheel (I) is spring loaded. Adjust the blade tension by raising or lowering the upper wheel. {FIG. K) Turn the blade tension knob (2) clockwise to raise the wheel and tighten the blade, counterclockwise to lower the wheel and loosen the tension. As you become familiar with the saw, you may want to change the tension settings. Complete the blade tracking adjustments before operating the band saw. 7. If the blade moves toward the front of the wheel, turn the tracking knob (5) clockwise. This tilts the top of the wheel and moves the blade toward the center. If the blade moves toward the back edge, turn the tracking knob counterclockwise, moving the blade toward the center. Tighten the butterfly nut (6) and the rolled nut (7) after you have completed the "Blade tension" and "Blade tracking" adjustments. (FIG. K-l) NOTE: Turn the tracking knob SLIGHTLY to make blade tracking adjustments. UPPER BLADE GUIDE ASSEMBLY 5. 6. {F_G. M) 7. To avoid injury, turn the switch OFF and disconnect the saw from the power source before making ar_y adjustments. NEVER make adjustments with the machine running. 1. 2. Loosen the lock knob (1) and move the blade guide assembly (2) up or down to 1/8" above the workpiece. Tighten the lock knob. 8. 9. Tighten the set screws. Loosen the side set screw (4) by turning counterclockwise. Move the blade guide bracket shaft (5) in or out until the guides are at least t/32" behind the blade teeth. The guides must remain behind the blade teeth during operation to prevent damage to the saw blade. Tighten the set screw. FmGoN FIG. K-! 3 7 6 5 4 \ NOTE: Changes in blade width and type of material being cut will have an effect on the blade tension. Too much or too tittle tension could break the blade. When the band saw is not in use, relax the blade tension. Support bearing (FIG. O) 10. Loosen the bearing set screw (6). 11. Move the support bearing shaft (7) in or out, until the bearing (8) is 1/64" behind the blade. 12. Tighten the set screw (6). FIG. K NOTE: The blade support bearing prevents the blade from moving back too far and damaging the saw teeth setting. UPPER BEARING RG. L _',LADETFIACKING (FIG. K-l, L) BLADE GUIDES AND BLADE SUPPORT (FIG. N, O) The blade guard has been removed for clarity of illustration. To avoid injury never operate the band saw without all guards in place and in working order. To avoid injury, turn the switch OFF and disconnect the saw from the power source before making any adjustments. NEVER make adjustments with the machine running. b avoid injury, turn the switch OFF and disconnect the .aw from the power source before making any adjustments. 4EVER make tracking adjustments with the machine unning. NOTE: Make sure the blade is tensioned and tracking properly. Adjust the blade guides and support bearing after each blade tension and tracking adjustment. When the upper blade guides and support bearings are adjusted, the lower guides and bearings should also be adjusted. The blade (1) must be tensioned properly before adjusting the tracking. Open the upper cover. (FIG. L) Move the blade guides (2) and support bearings (3) away from the blade, if necessary. Rotate the wheel (4) slowly forward by hand, and check the position of the blade on the wheel. The blade should remain centered on the wheel as it turns. Blade guides (FIG. N) 1. Make sure the blade is tensioned and tracking properly. 2. Loosen the front set screws (1) with a hex wrench. " as close to the ,.,,,=de "'_ (3) as possible 3. Move the guides (_; without pinching it. 4. Using a feeler gauge, make sure the space between each guide and the blade measures 0.02" (the thickness of a dollar bill.) 13. Check the lateral position of the support bearing (8). The vertical back edge of the blade (3) should overlap the front face of the support bearing 1/16" to 1/8" to the left of the right bearing edge. FroG.O 7. LOWER BLADE GUIDES AND SUPPORT BEARING FIG, Q 8. 8 9. To avoid injury, turn the switch OFF and disconnect the saw from the power source before making any adjustments. NEVER make adjustments with the machine running. f 1 t. 12. NOTE: Make sure the blade is tensioned and tracking properly. 7 FIG. P 3 ....... t3, 6 NOTE: The lower blade guides and support bearings should always be adjusted after the blade is tensioned, the tracking is adjusted, and the upper blade guides and upper support bearings are properly adjusted. Blade guides {FIG. P) 1. Loosen both front set screws (1) with a hex wrench. 2. Move the guide (2) as close to the sides of the blade (3) as possible without pinching it. 3. U,Cing the feeler gauge, measure the spaces between the guide and the blade. Adjust to 0.02". 4. Tighten the hex screws. 5. Loosen the side set screw (4). Move the guide support bracket (5) in or out until the guides are at least 1/32" behind the saw teeth. Tighten the screw. 10. 14. FIG. S PULLEY ALIGNMENT {F}G. R, S) This alignment is adjusted at the factory and should not need to be readjusted. However, if there are belt tracking problems do the following: 1. Pull the cover knobs to open the wheel covers. (F}G. R) 2. Loosen and remove the lower blade wheel hex head bolt (1) and flange (2) with an adjustable wrench. 3. Loosen the blade tension by turning the blade tension knob (3) counterclockwise, following the steps in "Blade Tension". 4. Remove the saw blade (4) from the lower blade wheel (5). 5. Remove the lower blade wheel from its shaft. i ij Support bearing (FIG. Q) 6. Loosen the bearing set screw (6) with the hex wrench. 7. Move the blade support bearing shaft (7) in or out until the support bearing (8) is 1/64" behind the saw blade. 8. Tighten the bearing set screw. 9. The blade support bearing should be adjusted so the vertical back edge of the blade (3) overlaps the front face of the support bearing approximately 1/t6 to t/8". Remove the v-belt (6) from the motor pulley (7). (FIG. S) Place a straight edge in the front groove of both pulleys. tf the side edges of the pulleys are not aligned, loosen the motor pulley hex socket screw (8). Adjust the motor pulley in or out on the motor shaft to align the side edges of both pufteys. When aligned, tighten the hex socket screw. Place the v-belt on the motor pulley and saw pulley. Check the belt tension and adjust. Move the idle wheel (9) to press the V-belt, by turning the handle (10). Replace the blade wheel and blade. 2 t 5 6. Loosen the idie wheel (9) using the idle wheet handle (I0) on the back of the band saw. 10 To avoid injury, the belt tension, the blade tension, tracking, and upper and lower guides and bearings must be properly adjusted before operating the ba_ndsaw. BELT TENSION {FIG. T) The belt tension may need adjusting if the belt is replaced (See MAINTENANCE Section), or the blade speed is changed (See OPERATION Section). 1. Loosen the idle wheel by turning the idle wheel handle. 2. Loosen the motor mount nuts (1) and slide the motor (2) sideways to increase or decrease the belt tension. 3. The belt tension is correct when there is a 1/2" deflection if the belt is pressed in the center between pulleys. 4. When positioned properly, tighten the motor mount nuts. 5. Tighten the idle wheel handle to press the idle wheel against the V-belt. NOTE: Do not overtighten the motor mount nuts, tighten just enough to maintain the belt tension. \ F_G. T t_) f rfd/I ! BLADE SELECTION (FIG.W) CAUTION: Blade teeth are sharp. Use care whenhandling a saw blade. 3AS!C SAW OPERATIONS Sharp saw blades need little pressure for cutting. Steadily move the workpiece against the blade without forcing it. ON/OFF" SWITCH (FIG. U) he keyed switch is intended to prevent unauthorized _seof the band saw. To turn the band saw ON insert the yellow key (1) into the key slot (2) in the center of the switch. '.. Push the key firmly into the slot, then push switch to the ON position to start the band saw. I. To turn the band saw OFF push the switch to the down position. Remove the yellow switch key, when the saw has come to a complete stop, by gently pulling it outward. To avoid twisting the blade, do not turn sharp corners or saw around corners. _emove the switch key whenever the saw is not in use. _lace it in a safe place and out of reach of children. CUTTING CURVES When cutting curves, carefully turn the workpiece so the blade follows without twisting. If the curve is so sharp that you repeatedly back up and cut new kerf, use a narrower blade, or a blade with more set (teeth further apart). When a blade has more set, the workpiece turns easier but the cut is rougher. =IG. U A band saw is basically a "curve-cutting" saw. It is not capable of doing intricate inside cutting as can be done with a scroll saw. tt is also used for straight line operations such as crosscutting, ripping, mitering, beveling, compound cutting, and resawing. To avoid blade breakage, fire or other damage or injury, NEVER use this band saw to cut ferrous metals. When changing a cut, do not withdraw the workpiece from the blade. The blade may get drawn off the wheels. To change a cut, turn the workpiece and saw out through the scrap material area. When cutting long curves, make relief cuts as you go along. _ENERAL CUTTING or your safety, read and understand all GENERAL and }PECtFIC SAFETY INSTRUCTIONS on pages 3 - 5 before lsing the band saw. CIRCLE CUTTING (FIG. V) 1. Adjust the guide assembly to 1/8" above the workpiece. 2. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure. Do not force the work, ALLOW the blade to cut. 3. The smallest diameter circle that can be cut is determined by the width of the blade. For example, a 1/4" wide blade will cut a minimum diameter of approximately 1-1/2". )o not force the workpiece against the blade. Light contact }ermits easier cutting and prevents unwanted friction and leating of the blade. For cutting wood and similar materials with this bandsaw, use blades 90" long in widths up to 1/2". Common causes of blade breakage: = Poor guide alignment and adjustment. Forcing or twisting a wide blade around a short radius. o Feeding too fast. ° Dull teeth or not enough set. = Too much blade tension. Setting top guide assembly too high above the workpiece. o Lumpy or improperly fir_ished braze or weld on the blade. Continuous running of blade when not cutting. FIG. W Recommended Blade Width (Inches) Operation Cross Cutting ..... Mitering Beveling ................. Compound Cutting CirCle Cutiir_g_''' See Curve Cutting 1/4, 3/8, 1/2 1/4, 3/8, '_1'_2 1/4, 3/8, 1/2 1/4, 3/8, 1/2 Fig. V on pg.' '_I'7 i/8, i/4 BLADE SPEED SELECTION (FIG. X) This band saw has two speed settings: 1. 2600 RRM. for normal operation. 2. 1410 RRM. for operation requiring more control. APPLICATION ,,,................. 2600 ERM. 1. Basic wood cutting 2. Resawing Blade Width 1. 2. 3. Do not cut ferrous metals with this band saw. SPEED Minimum 2-1,,'Z'D Circle Diameter CAUTION: When cutting nonferrous metals, metal shavings can react with wood dust and start a fire. To avoid this: Disconnect any dust collecting hose from the band saw. FIG. X FIG. V )perating band saws involves a certain amount of hazard. 3efore attempting regular work, use scrap lumber to check he settings, and to get the feet of operating the band saw. :lead instructions and plan your work before cutting a vorkpiece. )o not turn the power ON until after you have made all tdjustments, checked that the guard is in place, and turned he wheel by hand to make sure all parts work properly. \lways keep the guide assembly close to your work, 1/8" _bove the workpiece. For longest wear and best cutting results, use the correct blade thickness, width, and temper for the type of material you will cut. When sawing small curves and delicate work, use narrow blades. Otherwise, use the widest blade possible, See FIG. V. To avoid possible injury or damage, NEVER use this band saw to cut ferrous metals. BLADE TYPE .,, ,,,,,, 1. Skip tooth type 2. Hook tooth type 3. Regular tooth blades i4i0 ERM.! l"i']ntricate wood cutt'i'ng 2. Veneers, tiles, 15 teeth per inch blades plastics 3. Nonferrous metals; brass, copper, aluminum Remove all traces of wood dust from inside the saw. Remove all metal shavings from inside the saw before sawing wood again. THE SANDPAPER BELT NOTE: A sandpaper belt sands very rapidly. Practice with some scraps of wood before you try to sand your workpiece with the band saw. NOTE:_;_ead the instruction manual carefully for "BLADE GUIDES AND SUPPORT BEARINGS", "BLADE TENSION" AND "BLADE TRACKING". 1. 2. 3. 4. 5. 6. 7. Open the wheel covers and loosen the blade tension. Remove the blade, table insert, and blade guard. Loosen the side set screws on the upper blade support bearings and blade guides, and push them back as far as they will go. Tighten the set screws. Do the same on the lower blade support bearing and blade guides. Install the sanding belt and adjust the tension carefully. Rotate the upper wheel by hand to check the sanding belt tracking, and adjust if necessary. Close the wheel covers. NOTE: A new sanding belt wi!l stretch with use, check the tension and tracking often. HANGING SPEED SETTING FiG. Y-I (FBG. Y,Y-1) GENERAL avoid injury, turn the switch OFF and disconnect the saw )m the power source before making any adjustments. EVER make adjustments with the machine running. For your own safety, turn switch OFF and remove the plug from power source receptacle before maintaining, cleaning, adjusting, or lubricating your band saw. Loosen the idle wheel (6) (FIG. Y-l) by turning the idle wheel handle (7). (FIG. Y) Loosen the four motor nuts and slide the motor to loosen the V-belt tension. Open the lower wheel cover and reposition A. S. the V-belt (3). Changing the speed from 1410 to 2600 FPM: Remove the belt (3) from the band saw pulley (4) first, and reposition in the saw pulley groove (t). Next, remove the belt from the motor pulley (5) and reposition in the motor pulley groove (1). Changing the speed from 2600 to 1410 FPM: Remove the belt (3) from the motor pulley (5) first, and reposition in the motor pulley groove (2). Next, remove the belt from the saw pulley (4) and reposition in the saw pulley groove (2). Slide the motor on the motor mounts to reapply tension to the Wbelt, and tighten the four nuts. Turn the idle wheel handle (7) to press the idle wheel (6) against the V-belt. Close the wheel cover. )TE: After readjusting belt position and belt tension, eck and readjust the settings for the blade tension and cking, guides and bearings. (See ADJUSTMENT section.) MAINTENANCE 6 To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the band saw. MOTOR Frequently blow or vacuum out any sawdust from the motor. Follow lubrication instruction on the motor label. To avoid electrocution, or fire, i_mediatety cut or damaged power cord. LUBRICATION All of the bearings are packed with grease at the factory. They require no further lubrication. CAUTION: Never put lubricants on the blade while it is spinning. 3 To avoid eye injury from blowing debris, wear safety goggles when blowing out sawdust. BAND SAW Sawdust will accumulate under the table and base. This could cause difficulty in the movement of the table when setting up a band saw cut, and also cause a fire hazard. Frequently blow out or vacuum up the sawdust. CHANGING BELTS t. Pull the cover knobs to open the wheel covers. 2. Loosen the idle wheel by turning the idle wheel handle. 3. Loosen the motor mount nuts and slide the motor sideways to loosen the belt tension. 4. Remove the belt from the motor pulley and saw pulley. NOTE: The blade wheel may need to be removed for easy access to the pulley belt (See ADJUSTMENT Section). Keep your band saw clean. Remove the sawdust from the inside. Vacuum or blow out frequently. 5. NOTE': Put a thin coat of paste wax on the table so that the wood slides easily while cutting. 6. Do not allow filth to build up on the table, the guides, or the support bearings. Clean them with Craftsman Gum and Pitch Remover. IG.Y NOTE: Do not immerse the support bearings in the gum and pitch remover. BLADE WHEEL TIRES Pitch and sawdust that build up on the tires should be removed with a stiff brush or scraped off with a piece of wood. Place the new belt on the motor pulley and saw pulley according to the speed desired (See OPERATION Section). Slide the motor to the side to properly tension the belt, and tighten the motor mount nuts. Do not overtighten. NOTE: The belt is properly tensioned if there is 1/2" flex when the belt is pressed in the center between pulleys. 7. 8. /-4 NOTE: To avoid damaging the tires do not use a sharp knife or any. kind of solvent. When the tires become worn they should be replaced. When replacing the tires, stretch them around the wheels but do not glue them on. l MOTOR 2_ replace a worn, --1 21 Turn the idle wheel handle to press the idle wheel against the belt. Push the cover doors closed before using the band saw. TROUBLESHOOTING TROUBLESHOOTING CRAFTSrgAN CRAFTSMAN GUIDE 12" BAND SAW 137,224120 To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before -naking any adjustments. 12" GUnDE BAND MOTOR Probmem Probable Cause Remedy Noisy operation. 1. Incorrect belt tension. t. Adjust tension, See ASSEMBLY AND ADJUSTMENTS section "INSTALL THE BELT". 2. Readjust and tighten motor pulley set screw. 3. Readjust and tighten pulley cover mounting screws. 2. Loose motor pulley. 3. Loose pulley cover. _,11 electrical or mechanical repairs should be done only by qualified service technicians. Contact the nearest Sears 3ervice Center, Motor will not start. GENERAL Problem Blade does not run in the center of the upper wheel. Band saw slows down when cutting. Probabte Cause Remedy 1. Not tracking properly. 2. Defective 1. Adjust tracking. See ASSEMBLY AND ADJUSTMENTS section "BLADE TRACKING". 2. Replace blade. blade. 1. Belt too loose. 2. Cutting too small a radius. 3. Dull blade. 4. Overloading motor. Blades braking. , Too much tension on the blade, 2. Kink in the blade caused by cutting too small a radius or turning the material too fast when cutting. Blade dulls too quickly. Band saw vibrates. 1. Adjust belt tension. See ASSEMBLY AND ADJUSTMENTS section "BLADE TENSION". 2. Stop feeding, back up the material slightly, until the band saw speeds up. 3. Replace blade. 4. Slow down, you are trying to cut too fast. See "MOTOR TROUBLESHOOTING GUIDE". 1, Adjust upper and lower blade guides. 1. Too much tension on motor belt. 1. Adjust according to ASSEMBLY AND ADJUSTMENTS section, "INSTALL THE BELT'. 22 Motor will not start and fuse or circuit breaker opens. : :: ::: : 1. Plug it into the power outlet. 2. Insert key and turn the switch ON. 3. 4. 5. 6. Take to Sears Service Center for new cord. Take to Sears Service Center for new plug. Re-set; may be too many machines on line. Take to Sears Service Center for repair or replacement. 1. Turn off other machines and try again. 1. Too many electrical machines. 2. Incorrect fuse. 2. Try time delay fuse, or go to circuit with higher rated fuse or circuit breaker. 3. Unplug and turn wheels by hand, move obstruction. 4. Use correct size extension cord; see page 5. 5. Cord, plug, or motor need repair; take to Sears Service Center for repair.. 3. Wheels do not rotate. Motor fails to develop full power. 1. Low line voltage. 2. Faulty motor or capacitor. t. Check power line for proper voltage. 2. Take to Sears Service Center for evaluation. Motor overheats. . Overload on motor. 2. Poor ventilation of motor. Provide better air circulation. St Capacitor failure. 1. Reduce load to motor, feed work slower into blade. 2. Unplug and clean out around motor; provide better air circulation. 3. Take to Sears Service Center for repair. Motor stalls or slows. . Motor overload. 2. Low line voltage. 3. Loose wire connections. 4. Faulty motor. 1 . Reduce load to motor, feed work slower into blade. 2. Check power line for proper voltage. 3. Take to Sears Service Center for repair. 4. Take to Sears Service Center for repair. Frequent fuse or circuit breaker failure. 1. Motor overload. 2. Overload of electrical circuit. 3. Incorrect fuse or circuit breaker. 1• Reduce load to motor, feed work slower into blade. 2. Too many electrical appliances on same circuit. 3. Have electrician upgrade service to outlet. 2. See OPERATION section "BLADE SELECTION". ::: Not plugged into power outlet. 2. Switch and key not in ON position. 3. Motor cord cut or abraded. 4. Plug on cord is faulty. 5. Fuse on circuit breaks open. 6. Faulty motor 4. Undersized extension cord. 5. Short circuit. 1. Adjust tension. See ASSEMBLY AND ADJUSTMENTS section "BLADE TENSION" 2. Use correct cutting technique. See OPERATION section "GENERAL CUTTING". I. Blade guides set too close to the teeth. 2. Cutting incorrect material. 137.224120 SAW ::: ::: '::::: ::: :i 23 :: ::: : : :: : : ::: : ::::: :: :: :::::: : ::::::::: :::::::::::: CRAFTSMAN RAFTSMAN 12" BAND SAW ty attempt to repair or replace \ I37.224120 hen servicing use only CRAFTSMAN oduct damage. 12' BAND \ \ replacement parts. Use of any other parts may create a HAZARD or cause / electrical parts on this band saw may create a HAZARD unless repair is done SAW • ..... \ \ \\ ® / ®\ by a lalified service technician. Repair service is available at your nearest Sears Service Center, Order by PART NUMBER, not by key number ® Key No. 1 2 3 4 5 6 7 8 9 10 PART NUMBER Description Size Qty 3AE00101 3AE00201 3AE00301 3AE00401 3AEOOd01 3AEO0B01 3AEO07Ol STD522510 3AE009Ot 3AE01O01 Main 0ody Bearing Hetder Shaft of lower wheel Bat_beanng C _ing S_'c_g Attachment Spdng washer He×,screw Screw (HeadIess) Screw {HeadJess) EBS-12"(C) EOS-I 2" E8S-12"(C) 0202ZZ S-15 EBS-t2"(C) 1t#' !/4"t 1f4"1t2" 1;4".5/8 _ t 1 1 2 1 1 3 3 2 1 tl 12 13 14 15 16 17 1B 19 20 3AE0t201 3AEO130I 3AE0t401 3AE0150t 3A£01691 3AE01701 3AE01801 STD522500 3AE0200! Crossheadscrew Key Pulley(2 Slot) V-belt _owerwheet _eel prolector F_a_washerfor1owerwheel Hexscrew Upperwheelshafthinge 3/16"'3;8" 5"5*54 EOS-12"(C)¢180"¢163 LA-27 EBSd2"(C) EBS-12"(PU) EBS.12"(C) 1f4"5t8" EBS-1Z 22 23 24 25 26 27 28 29 30 3AE02201 3AE0230I 3AE02401 3AE02501 3AE0260t 3AEQ2701 3AEO2B01 3AEO2901 3AE03001 Springwasher Hex.Nut Bracket Hingerod Squaretensionadjustingnut Spring Guidepostbracket Flatwasher SpringWasher 32 33 34 35 36 37 38 39 40 3AE03201 3AE03301 3AE03401 3AE03501 3AE03BOl 3AE03701 3AE0380! 3AEO3901 3AE04®1 42 43 44 45 45 47 48 49 50 Kay No. 72 73 74 75 75 77 78 79 00 81 PART NUMBER 3AE07201 3AE07301 3AE0740t 3AE07501 3AE0760I 3AE07701 3AE07801 3AE07901 3AEOB0Ol 3AE00t01 Description Idlewheel Copperbeadng ShaftelidJewheel C-dog Nylonwasher PIate Carnagescrew Flat washer Nylonnut Handle Size Qty 1 I 1 2 2 1 2 1 1 1 ¢12'¢t4'20L S.12 ¢12 2"¢,15'05 EBS-12"(C) 51!8"3/4" 5116"'18 5t!6" 51t5" 2 1 t 1 1 2 t 1 1 83 84 85 86 87 88 89 90 9t 3AE08301 &AE08401 3AEOBd01 3AE08601 3AE08701 3AE0880t 3AEOBg01 3AE0900t 3AE09101 Crosshead screw Powercord PowercordW/__ug Strainreliefbushing Powercordslorage C_'ess head screwWtl washer Crossheadscrew Eadhgroundlabel Teethwasher 3!16"3t8" 2 SJT18"3C'30m751 SJTl_'3C'2.3m75 1 6N-4 2 WA-t4"(C) 2 3t16"'tt2" 2 3/16"'3/8" 2 2 5ram 2 3tB" 3t8" EOS-12' EBS-t2" 5t10" EBS*12"(C) EBS-12"(C) 5116%18 5V16" 1 1 1 1 1 1 I 3 3 93 94 95 96 97 98 g9 t00 101 3AE0930I 3AEO94Ol 3AE09501 3AE0960t 3AE09701 3AE09801 3AE09901 3AE10101 3AE10101 Hexnut Swftchplate CrossheadscrewWtlwasher Switch Bracketfor brush Brush SeBtappedscrew Crosshead screwWtl washer Spdngplate 3t16° SOTO2m/m 31t6"318" Upperwheat Ring BaI_bearing Nut Ftatwasher Rollednut Buftediynut StarknobWtl screw Guidebar holder EBS-12"(C) R-32 8002ZZ I/2" 5115%23 5t10" 5;t6" 5tlli'2 112" EBS-1Z(C) 1 2 2 2 1 I 1 t I I03 104 t05 108 107 100 109 110 tll SAE1030t 3AE1040t 3AE1050I 3AE10_01 3AE1070! 3AEt0801 3AE10901 8AEI1001 3AE1110I Door•lower Door.upper Springcliper Flatwasher Star knob Bracketfortn_.qr_ion Pointer Springwasher Crosshead screw EBS-12" EBS-12" EBS-1Z(C) t/4"'I6 1t4" EBS-12"(C) My-2OO0P 3s'18" 3t'10"3f0" 1 I 2 2 2 1 1 1 1 3AE04201 3AEO4301 STD522503 3AE0450t 3AE04601 3AE04701 3AE04001 3AE04901 3AE0500l Steelptate Springwasher Hexscrew Bearingguidered Bal!bearing Ytype btock Steelpin Screw(Headless Screw Headless) EBS-12(C) 1/4" 1/4°'3t8' EOS-12"(C) 026ZZ EBS-t2" 114"25L 1f41"1f2 " 1f#"112" 2 4 4 2 2 2 4 4 1 t12 1!3 114 1t5 1t6 tt7 1t8 t19 120 121 3AEl120t 3AEtt301 STD541031 3AEt1501 3AEl150t 3AEt1701 3AE11801 3AEl1901 3AE12001 3AE12101 Ratwaeher Hexscrew Hexnat Hexecrew Blade Table Tronniondamp shoe Hexscrew Trunnion Sca_e 5f16"18 5/16"'1 1f4" 5;15" 5t16"'3" g1"'3f8'_0.05 VVA.14"(C) WA-14 M10%0 WA-I#' 45" 2 2 ! 1 1 1 2 2 2 1 52 53 54 55 56 57 58 59 60 3AE052{1t 3AE0530! 3AE05401 3AE05501 3AE05601 3AE05701 3AE05801 3AEOdgOl 3AE0600I Sled bail Pointer Screw(Headless Springp n Bladeguard CrossscrewWiIwasher Fiatwasher Hexscrew StarknobWfl screw 114" WA.14"(C) 5116"5fi6" 6'20 EBS-tZ 114"3f8" If4" 15 1/4"'318" 5116"5/0" 1 1 t 1 t 2 4 4 1 123 124 125 120 I27 t28 129 130 13t 3AE12301 3AE1240t 3AE!250t 3AEt260t 3AE12701 3AE12801 3AE12901 3AE1300! 3AE13101 Hexscrew Spdngpin Tablepin Tableinsed Star knob Fixtureptatefor duslehute Springwasher Hexscrew Dust_ule 1t4"518" ¢3'10 WA-I4" WA-14" WA.14" EBS-12"(C) 1t4" 114"114" ¢21 If2" WA-14" 6 I 1 1 2 1 3 3 1 61 52 63 64 55 66 07 68 69 70 7I 3AE0610t 3AE06201 3AE06301 3AE06401 3AE0,8501 3AE_O1 3AE0670I 3AE0680t 3AE0690! 3AE07001 ST054t031 132 133 134 3AE1320I 3AE1330t STD541031 Flatwasher Hex screw Nex nut 5/16"t8 5fi6"'2" 5t16" 135 138 137 130 139 140 141 142 3AE13501 3AE13601 3AE13701 3AE13801 3AE!3901 3AE14001 3AE1410t 137224120001 8 4 4 ! 1 1 1 1 1 3 1 ® ® ® / ./ \• / / / \ \ ® \ / / \ WA-14"(C) EBS-12"(C) 3t16"318" 3,'16"'3t8" 2 I 2 1 t 1 2 1 4 / ® // Tensionscrew Lowersupportbracket Screw(HeadJess) Fiatwasher Hexscrew MotorWtlpowercord Flatkey Motor pulley Screw(Headless) Flat washer Hexscrew EBS-12" EBS.12" 114"_1f4 * 1f4"16 114"518" 120V60HZ 5"5'32.5 ¢50¢'76(2 Slot) M6'16 5116'18 5118" 1 ! 2 2 2 1 ! 1 I 4 4 24 Miter gauge assembly Hex w_ench Nameplate Warning label Motor label Flat washer Fiat washer Manual WA.14_(C) 3ram 3/8"22"1T 5116"'23 i \ (_) ./ // / / _e=@-/ \ / /'\ I \ +/ ¢ / / 137.224120 CRAFTSMAN CRAFTSMAN 12" BAND 137.224120 SAW LEG STAND When servicing use only CRAFTSMAN product damage+ 12" BAND SAW LEG STAND replacement parts. Use of any other parts may create a HAZARD or cause 10 Any attempt to repair or replace electrical parts on this band saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. Order by PART NUMBER, not by key number Key No. PART NUMBER Description 1 2 3 4 5 3AD30101 3AD30201 3AD30301 3AD3040! 3AD30501 Stand Top Plate Leg Lower bracket Lower bracket Screw ............................................................................................................. 6 7 8 9 10 3AD30601 3AD30701 3AD31001 3AD31101 3AD31201 ................................................................................................................................... Size 1 4 2 2 32 (short) (long) +............................................................... Washer Nut Pad Miter gauge storage Screw Qty +.................................. 1/4x5/8 32 32 4 1 2 _,+-+ ........................................................................ 8
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