Craftsman 315212180 User Manual MITER SAW Manuals And Guides L0208109
CRAFTSMAN Miter Saw Manual L0208109 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides
User Manual: Craftsman 315212180 315212180 CRAFTSMAN MITER SAW - Manuals and Guides View the owners manual for your CRAFTSMAN MITER SAW #315212180. Home:Tool Parts:Craftsman Parts:Craftsman MITER SAW Manual
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Owner's Manual iPR 0 FES Sl 0 HAL i 8-1/4 in, 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER/TRIM SAW Model No. 315.212180 Save this manual future reference • I= CAUTION: for • Safety • Features Read and follow all Safety Rules and Operating Instructions before first use of • • • • this product. Customer Help Line: 1-800-932-3188 Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit the Craftsman web page: www.sears.com/craftsman 972000-841 5-01 USA Adjustments Operation Maintenance Parts List ® • Table of Contents ............................................................................................................................................. 2 • Warranty and Introduction ................................................................................................................................ 2 • Rules For Safe Operation ............................................................................................................................. 3-7 • GLossary ........................................................................................................................................................... 7 • Product Specifications 8 • Labels ............................................................................................................................................................... • Loose Parts and Tools Needed ...................................................................................................................... 10 • Battery Pack and Charging Information ......................................................................................................... 11 • Features .................................................................................................................................................... 12-15 • Adjustments ............................................................................................................................................... 16-23 • Operation ................................................................................................................................................... 24-31 • Maintenance ................................................................................................................................................... 32 • Exploded View and Repair Parts List ........................................................................................................ 34-39 • Parts Ordering / Service ................................................................................................................................. and Unpacking FULL ONE YEAR WARRANTY ............................................................................................................ ON CRAFTSMAN PROFESSIONAL MITER /TRIM 9 40 SAW If this CRAFTSMAN Miter / Trim Saw fails due to a defect in material or workmanship within one year from the date of purchase, Sears will repair it free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY RETURNING THE TOOL TO THE NEAREST SEARS STORE OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES, This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179 Your saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate. _, _IL Look for this symbol safety is involved. to point CAUTION: Carefully read through this entire owner's manual before using your new saw. Pay close attention to the Rules For Safe Operation, and all Safety Alert Symbols including Danger, Warning and Caution. If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable service. out important safety precautions. It means attention!!! Your WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores. 2 The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SYMBOL A MEANING SAFETY ALERT SYMBOL: Indicates danger, warning or caution. May be used in conjunction with other symbols or pictographs. A A A NOTE: DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. Advises you of information or instructions vital to the operation or maintenance of the equipment. IMPORTANT • • WARNING: Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool. ENVIRON- MENTS. Do not use power tools near gasoline or other flammable liquids, in damp or wet locations, or expose them to rain. Keep the work area well lit. • KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. KNOW YOUR POWER TOOL. Read the owner's manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. • KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. DO NOT USE IN DANGEROUS READ ALL INSTRUCTIONS • KEYS AND WRENCHES. Get in the habit of checking to see that hex keys and adjusting wrenches are removed from tool before turning on saw. Servicing requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears store or Sears Service Center for repair. Always use original factory replacement parts when servicing. _L REMOVE ADJUSTING GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example; pipes, radiators, ranges, refrigerator enclosures. • MAKE WORKSHOP CHILD-PROOF with padlocks and master switches, or by removing starter keys. • DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. USE THE RIGHT TOOL. Do not force the tool or attachment to do a job it was not designed for. Don't use it for a purpose not intended. KEEP GUARDS IN PLACE and in good working order. 3 RULES FOR SAFE OPERATION (Continued) USE THE PROPER EXTENSION CORD FOR CHARGER. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. CHECK DAMAGED PARTS. Before further use INSPECT EXTENSION CORDS PERIODI- NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Do not leave tool until it comes to a complete stop. of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by a qualified service technician at a Sears store to avoid risk of personal injury. CALLY and replace if damaged. DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonslip footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair. FIRMLY CLAMP OR BOLT your miter saw to a workbench or table at approximately hip height. USE ONLY CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maximum blade capacity of your saw is 8-1/4 in. ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses. • KEEP BLADES CLEAN, SHARP AND WITH SUFFICIENT SET. Sharp blades minimize stalling and kickback. • DO NOT REMOVE THE SAW'S BLADE GUARDS. Never operate the saw with any guard or cover removed. Make sure all guards are operating properly before each use. • KEEP HANDS AWAY FROM CUTTING AREA. PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool. DO NOT OVERREACH. balance at all times. Keep hands away from blades. Do not reach underneath work or around or under the blade Keep proper footing and while blade is rotating. Do net attempt to remove cut material when blade is moving. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. A INSPECT CHARGER CORD PERIODICALLY and if damaged, have repaired by a qualified service technician at a Sears store. Stay constantly aware of cord location and keep it well away from the rotating blade. AVOID ACCIDENTAL STARTING. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents. USE RECOMMENDED ACCESSORIES. The use of improper accessories may cause risk of injury. • NEVER STAND ON TOOL. Serious injury could occur if the tool kstipped or if the blade is unintentionally contacted. Blade coasts after turn off. DO NOT ABUSE CORD. Never yank cord to disconnect it from receptacle. Keep cord from heat, oil, and sharp edges. DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected or battery pack removed. • WARNING: USE OUTDOOR EXTENSION CORDS FOR CHARGER. When tool is used outdoors, use only extension cords with approved ground connection that are intended for use outdoors and so marked. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by a qualified service technician at a Sears store. 4 RULES II FOR SAFE OPERATION (Continued) KEEP TOOL DRY, CLEAN, AND FREE FRO• OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, • NEVER reach to pick up a workpiece, a piece of scrap, or anything else that is in or near the cutting path of the blade. petroleum-based clean tool. • AVOID AWKWARD OPERATIONS products, or any solvents to AND HAND ALWAYS SUPPORT LONG WORKPIECES to minimize risk of blade pinching and kickback. Saw may slip, walk, or slide while cutting long or heavy boards. POSITIONS where a sudden slip could cause your hand to move into the blade. ALWAYS make sure you have good balance. NEVER operate your miter saw on the floor or in a crouched position. BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS ARE SECURE. NEVER stand or have any part of your body in line with the path of the saw blade. AVOID CUTTING NAILS. Inspect for and remove all nails from lumber before cutting. ALWAYS release the power switch and allow the saw blade to stop rotating before raising it out of the workpiece. ALWAYS USE A CLAMP to secure the work- DO NOT TURN THE MOTOR SWITCH ON AND OFF RAPIDLY. This could cause the saw blade to loosen and could create a hazard. Should this ever occur, stand clear and allow the saw blade to come to a complete stop. Disconnect your saw from the power supply and securely retighten the blade bolt. piece when possible. NEVER TOUCH BLADE or other moving parts during use. NEVER START A TOOL WHEN THE BLADE IS IN CONTACT WITH WORKPIECE. Allow motor to come up to full speed before starting cut. MAKE SURE THE MITER TABLE AND SAW ARM (BEVEL FUNCTION) ARE LOCKED IN POSITION BEFORE OPERATING YOUR SAW. Lock the miter table by securely tightening the miter lock handle. Lock the saw arm (bevel function) by securely tightening the bevel lock knob. NEVER USE A LENGTH STOP ON THE FREE SCRAP END OF A CLAMPED WORKPIECE. NEVER hold onto or bind the free scrap end of the workpiece in any operation. If a work clamp and length stop are used together, they must both be installed on the same side of the saw table to prevent the saw from catching the loose end and kicking up. NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the saw table at a time. NEVER PERFORM ANY OPERATION "FREE- HAND". Always place the workpiece to be cut on the miter table and position it firmly against and parallel to the fence as a backstop. Always use the fence. NEVER hand hold a workpiece that is too small to be clamped. Keep hands clear of the no hands zone. NEVER reach behind, under, or within three inches of the blade and its cutting path with your hands and fingers for any reason. • REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should be made by qualified service technician at a Sears store. A WARNING: When servicing use only identical Craftsman replacement parts. Use of any other parts may create a hazard or cause product damage. • NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. • NEVER leave the miter saw unattended while connected to a power source. POLARIZED PLUGS, To reduce the risk of electric shock, this charger has a polarized plug (one blade is wider than the other). This charger plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do net change the plug in any way. IF ANY PART OF THIS MITER SAW IS MISSING or should break, bend, or fail in any way, or should any electrical component fail to perform properly, shut off the power switch, remove the miter saw plug from the power source and have damaged, missing, or failed parts replaced before resuming operation. RULES • FOR SAFE OPERATION (Continued) DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. Your battery tool should be charged in a location where the temperature is more than 50°F but less than 100°F. ALWAYS STAY ALERT! Do not allow familiarity (gained from frequent use of your saw) to cause a careless mistake. ALWAYS REMEMBER that a careless fraction of a second is sufficient to Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar. If liquid gets in your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. inflict severe injury. • STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. • If carrying your battery tool at your side, make sure it is not running and your finger is not on the switch. Avoid accidental starting. MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstruc- WHEN SERVICING USE ONLY IDENTICAL CRAFTSMAN REPLACEMENT PARTS. tions will interfere with safe operation BEFORE performing any work using your saw. • IMPORTANT ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply. IMPORTANT SAFETY RULES SAFETY INSTRUCTIONS FOR CHARGER • SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions for charger item number 9-11040 (981399-001). • Before using charger, read all instructions and cautionary markings in this manual, on charger, and product using charger. _k WARNING: To reduce risk of injury, charge only nickel-cadmium type rechargeable batteries. Other types of batteries may burst causing personal injury and damage. • Do not expose charger to rain or snow. FOR BATTERY TOOLS Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Remove battery pack from tool or make sure the switch is in the lock-off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of statring the tool accidentally. • Use of an attachment not recommended or sold by the charger manufacturer may result in a risk of fire, electric shock, or injury to persons. When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire. • To reduce risk of damage to charger and cord, pull by charger plug rather than cord when disconnecting charger. • Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress. Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire. Use only the battery pack listed. • An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure: USE ONLY THE CHARGER PROVIDED WITH YOUR BATTERY TOOL. Do not substitute any other charger. Use of another charger could cause batteries to explode causing possible serious injury. a. That pins on plug of extension cord are the same number, size and shape as those of plug on charger. b. That extension cord is properly wired and in good electrical condition; and c. That wire size is large enough for AC ampere rating of charger as specified below: Cord Length (Feet) 25' 50' 100' Cord Size (AWG) 16 16 16 Note: AWG = American Wire Gage DO NOT PLACE BATTERY TOOLS OR THEIR BATTERIES NEAR FIRE OR HEAT. They may explode. DO NOT CHARGE BATTERY TOOL IN A DAMP OR WET LOCATION. 6 RULES m FOR SAFE OPERATION (Continued) DO NOT OPERATE CHARGER WITH A DAMAGED CORD OR PLUG. If damaged, have replaced immediately by a qualified serviceman. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman. Do not use charger outdoors. Disconnect charger from power supply when not in use. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also. Do not disassemble charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire. _IL WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based • crystalline paints, silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. SAVE THESE INSTRUCTIONS Arbor The shaft on which a blade or cutting tool is mounted. Bevel Cut A cutting operation made with the blade at any angle other than 90 ° to the miter table. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. Saw Blade Path A cutting or shaping operation made across the grain of the workpiece. The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be, or has been, cut by the blade. Set Compound Miter Cut A compound miter cut is a cut made using a miter angle and a bevel angle at the same time. The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade. Throat Plate Freehand A plastic throat plate inserted in the miter table that allows for blade clearance. This provides for a zero clearance kerr that minimizes workpiece tear-out. Throw-Back Crosscut Performing a cut without using a fence, miter gage, fixture, work clamp, or other proper device to keep the workpiece from twisting or moving during the cut. Gum A sticky, sap based residue from wood products. Miter Cut A cutting operation made with the blade at any angle other than 90 ° to the fence. No Hands Zone The area between the marked lines on the left and right side of the miter table base. This zone is identified by no hands zone labels placed inside the marked lines on the miter table base. Resin A sticky, sap based substance. Throwing of a workpiece in a manner similar to a kickback. Usually associated with a cause other than the kerf closing, such as a workpiece not being against the fence, being dropped into the blade, or being placed inadvertently in contact with the blade. Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Workpiece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. Blade Diameter Blade Arbor 8-1/4 in. 5/8 in. No Load Speed 2000 RPM Charger Rating 120 Volts, 60 Hz-AC Only Charger Rate Cutting Capacity with Miter at 0°/Bevel 0°: 5-1/2 in. W x 2-1/16 in. T Maximum Cutting Capacity with Miter at 45°/Bevel 0°: 3-3/4 in. W x 2-1/16 in. T 1 Hour Maximum Cutting Capacity with Miter at 0°/Bevel 45°: 5-1/2 in. W x 1-1/2 in. T 18 Volt DC Motor Net Weight Blade Type 35 Ibs. Maximum Cutting Capacity with Miter at 45°/Bevel 45°: 3-3/4 in. Wx 1-1/2 in. T Carbide Tipped (Thin Kerr) Do not discard the packing materials until you have carefully inspected the saw, identified all loose parts, and satisfactorily operated your new saw. Your Compound Miter Saw has been shipped completely assembled except for the battery pack, blade, dust guide, and dust bag. _i, WARNING: If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. • Remove all loose parts from the carton. Separate and check with the list of loose parts. See Figure 2. • Remove the packing materials from around your saw. • Carefully lift saw from the carton and place it on a level work surface. Although small, this saw is heavy. To avoid back injury, get help when needed. • Your saw has been shipped with the saw arm locked in the down position. To release saw arm, push down on top of saw arm and pull out the lock pin. See Figure 9. • Lift the saw arm by the handle. Hand pressure should remain on the saw arm to prevent sudden rise upon release of the lock pin. • Examine all parts to make sure no breakage or damage has occurred during shipping. if any parts are damaged or missing, do not attempt to turn the switch on until the damaged or missing parts are obtained and are installed correctly. 8 Thefollowinglabelsareonthemitersawwithlocationsindicated. Restore lower blade guard and securely tighten screw before use ANY GUARD. USE OF SAW THIS GUARD WILL WITHOUT E&_ DONOT REMOVE RESULT IN SERIOUS INJURY. (Inside Front EdgeOf UpperBladeGuard) For Blade Change. See Owner's (" /'_ 8 1/4 inch M ter Saw i 2,000 R PM 18 VOLT OC STAt]_JU_yT0eL I_USEONLY _CRAFTSMAN U S E O NLy WITH MODEL IDENTICAL MODEL315.212180 SEARS,ROEBUCKAND C[ BATTEMA_E:_H; KI_ A NO. 315. 110340 , REpI.AuCs_oMEeNrTHP,:_i_ 1_800_9312.318_ e I A WARNING / ADVERTENCIA Fig. 1 ThefollowingitemsareincludedwithyourCompound MiterSaw: • SawBlade- 8-1/4in. • 5 mmHexKey • DustGuide • 6mmHexKey • Owner'sManual • DustBag • BladeWrench DUSTBAG BLADEWRENCH SAW BLADE DUSTGUIDE 5 mm HEX KEY 6 turnHEX KEY Fig. 2 WARNING: The use of attachments or accessories not listed might be hazardous and could cause serious personal injury. The following tools (not included) are needed for checking adjustments of your saw or for installing the blade: 17 mm COMBINATIONWRENCH 10 mm COMBINATIONWRENCH @ PHILLIPSSCREWDRIVER COMBINATION __ FRAMINGSQUARE Fig. 3 10 BA'I-rERY • PACK The battery pack for your saw is shipped in a low charge condition to prevent possible problems. Therefore, you should charge it prior to use. _I, If red light is flashing, this indicates battery pack is deeply discharged or hot. If battery pack is hot, red light should become steady after battery pack has cooled down. WARNING: Always remove battery pack from your saw when you are assembling parts, making adjustments, assembling or removing blades, cleaning, or when not in use. Removing battery pack from your saw will prevent accidental starting that could cause serious personal injury. CHARGING BATTERY If battery pack is deeply discharged, red light should become steady after voltage has increased, normally within 60 minutes. if after one hour red light is still flashing, this indicates a defective battery pack and should be replaced. Green light on indicates battery pack is fully charged and slow charging to maintain battery pack. PACK As previously mentioned, the battery pack for this tool has been shipped in a low charge condition. Therefore, you should charge it until light on front of charger changes from red to green. Yellow light on and red light flashing indicates defective battery pack. Return battery pack to your nearest Sears Repair Center for checking or replacing. Note: Batteries will not reach futl charge the first time they are charged. Allow several cycles (cutting followed by recharging) for them to become fully charged. • When your battery pack becomes fully charged, the red light will tum OFF and the green light will turn ON. • After normal usage, 1 hour of charging time is required to be fully charged. A minimum charge time of 1-1/2 hours is required to recharge a completely discharged tool. • The battery pack will become slightly warm to the touch while charging. This is normal and does not indicate a problem. • Do not place charger in an area of extreme heat or cold. It will work best at normal room temperature. • When the batteries become fully charged, unplug your charger from power supply and remove the battery pack. TO CHARGE • Charge battery pack only with the charger provided. • Make sure power supply is normal household voltage, 120 volts, 60 Hz, AC only. • Connect charger to power supply. • Red light should turn on. Red light indicates fast charging mode. Attach battery pack to charger by aligning raised ribs on battery pack with grooves in charger, then slide battery back onto charger. See Figure 4. BATTERY PACK TO REMOVE CHARGER TO ATTACH GROOVES Fig. 4 11 LED FUNCTION OF CHARGER IMPORTANT INFORMATION FOR RECHARGING HOT BATTERIES See Figures 5 & 6. LED WILL BE LIGHTED TO INDICATE STATUS OF CHARGER AND BATTERY PACK: • Red LED Lighted = Fast Charging Mode. • Green LED Lighted = Fully Charged And Slow Charging To Maintain Battery Pack. • Red LED Flashing = Hot Or Deeply Discharged Battery Pack. Also Defective Battery Pack After 1 Hour. • Yellow LED Lighted and Red LED Flashing = Defective Battery Pack. Under extreme continuous use, the batteries in your battery pack will become hot. You should let a hot battery pack cool down for approximately 1 hour before attempting to recharge. When the battery pack becomes discharged and is hot, this will cause the red light on your battery charger to flash. When battery pack cools down, red light will glow continuously indicating fast charging mode, 1 hour charge time. Once the battery pack cools down, it will recharge battery pack in fast charging mode as normal. Note: This situation only occurs when extreme continuous use of your saw causes the batteries to become hot. It does not occur under normal circumstances. Refer to "CHARGING BATTERY YELLOWLIGHT"ON" ANDRED LIGHTFLASHINGINDICATES DEFECTIVEBATTERYPACK PACK" for normal recharging of batteries. If the charger does not charge your battery pack under normal circumstances, return both the battery pack and charger to your nearest Sears repair center for electrical check. MOUNTING CHARGER See Figure 7. Your charger has a "key hole" hanging feature for convenient, space saving storage. Screws should be installed so that center distances are 4-1/8 inches apart. REDLIGHT"ON" INDICATESFAST CHARGER CHARGINGMODE GREENLIGHT"ON" INDICATES FULLYCHARGEDANDSLOW CHARGING TO MAINTAINBATTERYPACK Fig. 5 4-1/8in. BACKSIDE OF CHARGER CHARGER BATTERYPACKSHOWN IN CHARGER Fig. 6 12 Fig, 7 KNOW YOUR COMPOUND MITER SAW CUTTING See Figure 8. When the miter angle (miter table) is set at 0 ° and the bevel angle is set at 0°: Before attempting to use your saw, familiarize yourself with all operating features and safety requirements. ,_ CAPACITIES Your saw will cut materials up to a maximum 5-1/2 in. wide x 2-1/16 in. thick. WARNING: Do not allow familiarity with your saw to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. of When the miter angle (miter table) is set at 45 ° and the bevel angle is set at 0°: Your saw will cut materials up to a maximum of 3-3/4 in. wide x 2-1/16 in. thick. 8-1/4 in. BLADE When the miter angle (miter table) is set at O° and the bevel angle is set at 45°: A 8-1/4 in. saw blade is included with your compound miter saw. It will cut materials up to 2-1/16 in. thick or 5-1/2 in. wide, depending upon the thickness of the material and the setting at which the cut is being made. Your saw will cut materials up to a maximum of 5-1/2 in. wide x t-1/2 in. thick. When the miter angle (miter table) is set at 45 ° and the bevel angle is set at 45°: Your saw will cut materials up to a maximum 3-3/4 in. wide x 1-1/2 in. thick. SAWARM CARRINGHANDLE LOCK-OFF BUTTON DUSTBAG \ of SPINDLELOCK BUTTON UPPER DUSTGUIDE LOWER BLADEGUARD BEVEL LOCK KNOB NOHANDS ZONELABEL BEVEL FENCE_ MITERSCALE TABLEFRAME "NO HANDSZONE" BOUNDARYLINE MITERTABLE Fig. 8 13 CARRYING SPINDLE HANDLE LOCK BUTTON See Figure 9. See Figure 11. For convenience when carrying or transporting your miter saw from one place to another, a carrying handle has been provided on top of the saw arm as shown in figure 9. To transport saw, remove battery pack, then lower the saw arm end lock it in the down position. Lock saw arm by depressing the lock pin. A spindle lock button has been provided for locking the spindle which keeps the blade in your saw from rotating. Depress and hold the spindle lock button while installing, changing, or removing the blade only. SPINDLELOCK BUTTON CARRYING DLE LOCKPIN Fig. 11 LOCK-OFF BUTTON See Figure 12. SAWARM LOCKED IN DOWNPOSITION Fig. 9 The switch trigger is equipped with a lock-off button to reduce the possibility of accidental starting. To release lock-off feature: MITER TABLE CLAMP • Depress lock-off button (1). See Figure 10. • The miter table clamp securely locks your saw at desired miter angles, While holding lock-off button pushed in, (2) depress switch trigger. • Release lock-off button (3). Note: The spring loaded button will spring back into the lock-off position when the switch trigger is released. SAW ARM MITERTABLE CLAMP(IN LOCKED POSITION) _g. LOCKPIN Fig. 10 14 12 TRIGGER LOCK MOUNTING HOLES See Figure 14. See Figure 13. To prevent unauthorized use of your compound miter saw, we suggest that you remove battery pack and lock the switch in the off position. To lock the switch, install a padlock through the hole in the switch trigger. A lock with a shackle up to 13/64 in. diameter may be used. When the lock is installed and locked, the switch is inoperable. Store the padlock key in another location. Your compound miter saw should be permanently mounted to a firm supporting surface such as workbench. Four 3/8 in. bolt holes have been provided in the saw base for this purpose. Each of the four mounting holes should be bolted securely using 3/8 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench. SWITCHTRIGGER Tighten all four bolts securely. The hole pattern for an 18-5/8 in. x 24 in. workbench is shown in Figure 14. Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating. WARNING: Always make sure your compound miter saw is securely mounted to a workbench or an approved workstand. Failure to do so could result in an accident resulting in possible serious personal injury. PADLOC_ + Fig. 13 POSITIVE STOPS ON MITER TABLE Positive stops have been provided at 0 °, 22-1/2 ° and 45 °. The 22-1/2 ° and 45 ° positive stops have been provided on both the left and right side of the miter table. BEVEL 7/16 in. Dia. Hole -_1 --y- LOCK KNOB The bevel lock knob securely locks your compound miter saw at desired bevel angles. Positive stop adjustment screws have been provided on each side of the saw arm. These adjustment screws are for making fine adjustments at 0 ° and 45 °. See pages 22 and 23. ELECTRIC 14-7/16in. _I, WARNING: The operation of any saw can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before starting power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend wide vision safety mask for use over eyeglasses or standard safety glasses with side shields. A WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition An electric brake has been provided to quickly stop blade rotation after the switch is released. FENCE The fence on your compound miter saw has been provided to hold your workpiece securely against when making all cuts. LOWER BLADE 4-3/4in, Fig. 14 BRAKE SELF-RETRACTING I 24 in. GUARD The lower blade guard is made of shock-resistant, see-through plastic that provides protection from each side of the blade. It retracts over the upper blade guard as the saw is lowered into the workpiece. leading to possible serious personal injury. 15 _i, WARNING: To prevent accidental starting that could cause possible serious personal injury, assemble all parts to your saw before attaching battery pack. Battery pack should never be attached to saw when you are assembling parts, making adjustments, installing or removing blades, or when not in use. As mentioned previously your saw has been factory assembled and adjusted. The dust guide, dust bag and blade are the only parts that have to be installed. DUST GUIDE See Figure 15. • Remove battery pack from saw. WARNING: Failure to remove battery pack from your saw could result in accidental starting causing possible serious personal injury. DUST BAG See Figure 16. • Remove battery pack from saw. _1= WARNING: Failure to remove battery pack from your saw could result in accidental starting causing possible serious personal injury. Dust bag (Item No. 9-23466) is packed with your saw. It fits over the exhaust port on the upper blade guard. To install it, remove the dust guide from the exhaust port. Then, squeeze the two metal clips to open the mouth of the bag and slide it on the exhaust port. Release the clips. The metal ring in the bag should lock in between the grooves on the exhaust port. For more efficient operation, empty dust bag when no more than half full. This will permit better air flow through the bag. DUSTBAG To install the dust guide, place the end marked INSERT over the exhaust port in the upper blade guard. Turn the guide so that the open end is facing down or toward the rear of the saw. METAL CLIPS EXHAUST PORT EXHAUST PORT DUSTGUIDE Fig. 16 Fig. 15 16 LOWERBLADE GUARD BRACKET TO INSTALL BLADE See Figures 17, 18, 19and20. _L • ,_ LOWER BLADEGUARD DANGER: A 8-1/4 in. blade is the maximum blade capacity of your saw. Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle. Larger blades will come in contact with the blade guards, while thicker blades will prevent the blade screw from securing the blade on the spindle. Either of these situations will result in a serious accident and can cause serious personal injury. ILLIPS SCREW Remove battery pack from saw. WARNING: Failure to remove battery pack from your saw could result in accidental starting causing possibte serious personal injury. BLADEBOLT Fig. 18 Push down on the saw arm and pull out the lock pin to release saw arm. Raise saw arm to its full raised position. Be cautious, saw arm is spring loaded to raise. BLADEBOLTCOVER LOWER BLADEGUARD Loosen the phillips screw on the blade bolt cover until blade bolt cover can be raised. See Figure 17. Gently raise the lower blade guard bracket, releasing lower blade guard from notch so that lower blade guard and blade bolt cover can be rotated up and back to expose the blade bolt. See Figure 18. PHILLIPS SCREW BLADEBOLTCOVER PHILLIPSSCREW \ FLAT(S) ON SPINDLE \ INNERBLADE To I LOOSEN' DOUBLE"D"FLATS BLADE OUTERBLADEWASHER WITH DOUBLE"D"FLATS '_GHTEN BLADEBOLT Fig. 17 17 Fig. 19 • Depressthespindlelockbuttonandrotatethe bladeboltuntilthespindlelocks.See Figure 20. TO REMOVE • Using the blade wrench provided, loosen and remove the blade bolt. • See Figures Note: The blade bolt has left hand threads. Turn blade bolt clockwise to loosen. • Remove outer blade washer. Do not remove inner blade washer. • Wipe a drop of oil onto inner blade washer and outer blade washer where they contact the blade. ,_ • ,j_ WARNING: If inner blade washer has been removed, replace it before placing blade on spindle. Failure to do so could cause an accident since blade will not tighten properly. Fit saw blade inside lower blade guard and onto spindle. The blade teeth point downward at the front of saw as shown in figure 19. Replace outer blade washer. The double "D" flats on the blade washers align with the flats on the spindle. • Depress spindle lock button and replace blade bolt. Note: The blade bolt has left hand threads. Turn blade bolt counterclockwise to tighten. • Using the blade wrench provided, tighten blade bolt securely. Remove the blade wrench and store it in a safe • Replace the lower blade guard and blade bolt cover. • Retighten phillips screw securing blade bolt cover. Tighten screw securely. See Figure 19. Remove battery pack from saw. • Loosen the phillips screw on the blade bolt cover until blade bolt cover can be raised. See Figures 17, 18, and 19. • Gently raise the lower blade guard bracket, releasing lower blade guard from notch so that lower blade guard and blade bolt cover can be rotated up and back to expose the blade bolt. See Figure 18. • Depress the spindle lock button and rotate the blade bolt until the spindle locks. See Figure 20. • Using the blade wrench provided, loosen and remove the blade bolt. Note: The blade bolt has left hand threads. Turn blade bolt clockwise to loosen. • Remove outer blade washer. The blade can now be removed. Your compound miter saw has been adjusted at the factory for making very accurate cuts. However, some of the components might have been bumped out of alignment during shipping. Also, over a period of time, readjustment will probably become necessary due to wear. After unpacking your saw, check the following adjustments before you begin using saw. Make any readjustments that are necessary and periodically check the parts alignment to make sure that your saw is cutting accurately. place for future use. • 17, 18, 19, and20. WARNING: Failure to remove battery pack from your saw could result in accidental starting causing possible serious personal injury. CAUTION: Always install the blade with the blade teeth and the arrow printed on the side of the blade pointing down at the front of the saw. The direction of blade rotation is also stamped with an arrow on the upper blade guard. • BLADE WARNING: To prevent damage to the spindle lock, always allow motor to come to a complete stop before engaginge spindle lock. Make sure the spindle lock button is not engaged before attaching battery pack. 18 Note: Many of the illustrations in this manual show only portions of your compound miter saw. This is intentional so that we can clearly show points being made in the illustrations. Never operate your saw without all guards securely in place and in good operating condition. SQUARING THE MITER TO THE FENCE • If the edge of the framing square and the throat plate in the miter table are not parallel as shown in figures 22 and 23, adjustments are needed, FENCE FRAMING SQUARE TABLE THROATPLATE See Figures 21- 24. • Remove battery pack from saw. ,4_ WARNING: Failure to remove battery pack from your saw could result in accidental starting causing possible serious personal injury. Push down on the saw arm and pull out the lock pin to release the saw arm. MITERTABLE Raise saw arm to its full raised position. VIEWOF MITERTABLENOT SQUAREWITH FENCE,ADJUSTMENTSAREREQUIRED Fig. 22 Lift the miter table clamp. Rotate the miter table until the pointer is positioned at 0 ° . FENCE Push the miter table clamp back down. FRAMING SQUARE Lay a framing square flat on the miter table. Place one leg of the square against the fence. Place the other leg of the square beside the throat plate in the miter table. The edge of the square and the throat plate in the miter table should be parallel as shown in figure 21, THROATPLATE MITER TABLECLAMP FENCE FRAMING SQUARE MITERTABLE VIEWOF MITERTABLENOT SQUAREWITH FENCE,ADJUSTMENTSARE REQUIRED Fig. 23 MITERTABLE THROATPLATE VIEWOF MITERTABLESQUAREWITH FENCEANDCORRECTLYADJUSTED Fig. 21 19 Usinga 6 mmhexkey,loosen the The edge of the square and the saw blade should be parallel as shown in figure 25. socket head screws securing the fence. See Figure 24. Adjust the fence left or right until the framing square and throat plate are parallel. 6 mm SOCKET HEADSCREW(S) J 2: / FENCE /@ FENCE '' BLADE MITERTABLE FRAMINGSQUARE VIEWOF BLADE SQUAREWITH FENCE • If the front or back edge of the saw blade angles away from the square as shown in figures 26 and 27, adjustments are needed. Retighten the screws securely and recheck the fence-to-table alignment. SQUARING THE SAW BLADE Fig. 25 TO THE FENCE See Figures 25 - 28. • Remove battery pack from saw. _1= WARNING: Failure to remove battery pack from your saw could result in accidental starting causing possible serious personal injury. • Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position. • Lift the miter table clamp. • Rotate the miter table until the pointer is positioned at 0 °. • Push the miter table clamp back down. • Lay a framing square flat on the miter table. Place one leg of the square against the fence. Slide the other leg of the square against the flat part of saw blade. FENCE BLADE MITERTABLE FRAMINGSQUARE ViEW OF BLADENOT SQUAREWITH FENCE,ADJUSTMENTSARE REQUIRED Fig, 26 Note: Make sure that the square contacts the flat part of the saw blade, not the blade teeth. 2O SQUARING THE BLADE MITER TABLE TO THE See Figures 29 - 32. • Remove battery pack from saw. FENCE ,_, WARNING: Failure to remove battery pack from your saw could result in accidental starting causing possible serious personal injury. Pull the saw arm all the way down and engage the lock pin to hold the saw arm in transport position. BLADE MITERTABLE • Lift up the miter table clamp. • Rotate the miter table until the pointer is positioned at 0 °. FRAMINGSQUARE Push the miter table clamp back down. VIEWOF BLADENOT SQUAREWITH FENCE,ADJUSTMENTSARE REQUIRED Fig. 27 Loosen bevel lock knob and set saw arm at 0 ° bevel (blade set 90 ° to miter table). Tighten bevel lock knob. Using the 6 mm hex key provided, loosen the socket head screws that secure the mounting bracket to the miter table. See Figure 28. Place a combination square against the miter table and the flat part of saw brade. Note: Make sure that the square contacts the flat part of the saw blade, not the blade teeth. 6 mm HEX KEY • Rotate the blade by hand and check the blade-totable alignment at several points. • The edge of the square and the saw blade should be parallel as shown in figure 29. 6 mm SOCKET. HEADSCREW(S) FENCE MITERTABLE Fig. 28 BLADE Rotate the mounting bracket left or right until the saw blade is parallel with the square. COMBINATION MITERTABLE SQUARE VIEW OF BLADESQUARE WITH MITERTABLE Fig. 29 Retighten the screws securely and recheck the blade-to-fence alignment. 21 • If thetopor bottomofthesawbladeanglesaway fromthesquareas showninfigures30and31, adjustments areneeded. Using a 10 mm wrench or adjustable wrench, loosen the lock nut securing positive stop adjustment screw. Also loosen bevel lock knob. Adjust positive stop adjustment screw to bring saw blade into alignment with the square. See Figure 32. MITER TABLE FENCE POSITIVESTOP ADJUSTMENT FOR0 COMBINATION SQUARE BEVEL LOCKKNOB MITERTABLE LOCKNUT(S) VIEW OF BLADENOT SQUAREWITH MITER TABLE,ADJUSTMENTSARE REQUIRED Fig. 30 POSITIVE STOPADJUSTMENT SCREWFOR45° ANGLES Fig. 32 Retighten bevel lock knob. Next, retighten lock nut securing the positive stop adjustment screw. Recheck blade-to-table alignment. FENCE Note: The above procedure can be used to check blade squareness of the saw blade to the miter table at both 0 ° and 45 ° angles. BLADE COMBINATION SQUARE MITERTABLE VIEW OF BLADENOTSQUAREWITH MITER TABLE,ADJUSTMENTSARE REQUIRED Fig. 31 22 PIVOT ADJUSTMENTS DEPTH Note: These adjustments were made at the factory and normally do not require readjustment. • TRAVEL The saw arm should rise completely to the up position by itself. • If the saw arm does not raise by itself or if there is play in the pivot joints, have saw repaired by a qualified service technician at a Sears Store or Repair Center to avoid risk of personal injury. BEVEL • See Figure 33. PIVOT ADJUSTMENT • ,_ PIVOT ADJUSTMENT Remove battery pack from saw. WARNING: Failure to remove battery pack from your saw could result in accidental starting causing possible serious personal injury. • To adjust the depth stop use a 17 mm wrench or adjustable wrench and loosen the hex nut at the rear of the miter saw arm. • Use the 5 mm hex key provided to adjust the depth stop adjustment screw. The saw blade is lowered by turning the screw counterclockwise and raised by turning the screw clockwise. Your compound miter saw should bevel easily by loosening bevel lock knob and tilting saw arm to the left. \_ If movement is tight or if there is play in the pivot, have saw repaired by a qualified service technician at your nearest Sears Store or Repair Center to avoid risk of personal injury. DEPTH STOP ADJUSTMENTS "_ I\ I\ l/ _,__ /I /_l\t DePtH STOP ADJustMENt ,_ SCREW, STOP The depth stop limits the blade's downward travel. It allows the blade to go below the miter table enough to maintain full cutting capacities. The depth stop positions the blade 1/4 in. from the miter table support. Note: The miter table support is located inside miter table. _/" 7_\/ The depth stop is factory set to provide maximum cutting capacity for the 8-1/4 in. saw blade provided with your saw. Therefore, the saw blade provided should never need adjustments. _ BEVEL ;_--_(_"_ "_ _ _" However, when the diameter of the blade has been reduced due to sharpening, it may be necessary to adjust the depth stop to provide maximum cutting capacity. Also, when a new blade is installed, it is necessary to check the clearance of the blade to the miter table support before starting the saw. Make adjustments if needed. LOCK KNOB TABLE Fig. 33 • Lower the blade into the throat plate of the miter table. Check blade clearance and maximum cutting distance (distance from fence where blade enters) to front of miter table slot. • Readjust if necessary. A 23 _ MITER WARNING: Do not start your compound miter saw without checkinºg for interference between the blade and the miter table support. Damage could result to the blade if it strikes the miter table support during operation of the saw. • Tighten the hex nut with a 17 mm wrench or adjustable wrench. • To prevent the depth stop adjustment screw from turning while tightening the hex nut, carefully hold it with the hex key while tightening the hex nut. ,_ WARNING: Always wear safety goggles or safety glasses with side shields when operating tools. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury. TO REMOVE BATTERY PACK • Depress latch located on front of battery pack (1) to release battery pack. • Pull forward on battery pack (2) to remove from saw. After all parts have been assembled properly and adjustments have been made to saw, battery pack can now be attached to saw. TO ATTACH BATTERY See Figure 35. / BATTERYPACK PACK TO SAW See Figure 34. • Align raised ribs on battery pack with grooves on bottom of saw, then attach battery pack to saw as shown in figure 34. GROOVES PULL ORWARD TO REMOVE BATTERY PACK RAISEDRIBS DEPRESSLATCHTO RELEASEBAI"rERYPACK Fig. 35 APPLICATIONS (Use only for the purposes listed below) Cross cutting wood and plastic. • Cross cutting miters, joints, etc. for picture frames, moldings, door casings, and fine joinery. Note: The 24 tooth crosscut blade provided is fine for most wood cutting operations. For fine joinery cuts or cutting plastic, use one of the accessory blades available from your nearest Sears store. LATCH _, Fig. 34 • • Make sure latch on battery pack snaps into place and battery pack is secured to saw before beginning operation. CAUTION: When attaching battery pack to your saw, be sure raised ribs and grooves align properly and latch snaps into place properly. Improper assembly can cause damage to saw and battery pack. WARNING: Before starting any cutting operation, clamp or bolt your compound miter saw to a workbench. Never operate your miter saw on the floor or in a crouched position. Failure to heed this warning can result in serious personal injury. CUTTING WITH MITER SAW A 24 YOUR COMPOUND WARNING: When using a work clamp or C-clamp to secure your workpiece, clamp workpiece on one side of the blade only. The workpiece must remain free on one side of the blade to prevent the blade from binding in workpiece. The workpiece binding the blade will cause motor stalling and kickback. This situation could cause an accident resulting in possible serious personal injury. CROSSCUTTING • Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the blade. See Figures 43 and 44. • When cutting long pieces of lumber or molding, support the opposite end of the stock with a roller stand or with a work surface level with the saw table. See Figure 36. A crosscut is made by cutting across the grain of the workpiece. A 90 ° crosscut is made with the miter table set at the zero degree position. Miter crosscuts are made with the miter table set at some angle other than zero. TO CROSSCUT WITH YOUR MITER SAW: • Pull out the lock pin and lift saw arm to its full height. • Lift the miter table clamp. • • Rotate the miter table until the pointer aligns with the desired angle on the miter scale. Align cutting line on the workpiece with the edge of saw blade. • • Push the miter table clamp back down. Grasp the stock firmly with one hand and secure it against the fence. Use the optional work clamp or a C-clamp to secure the workpiece when possible. See Figure 36. Note: You can quickly locate 0°, 22-1/2 ° left or right, and 45 ° left or right on the scale. The miter table can be seated in one of the positive stop notches, located in the miter table frame. _Ib A WARNING: To avoid serious personal injury, always push the miter table clamp back down before making a cut. Failure to do so could result in movement of the miter table while making a cut. WARNING: To avoid serious personal injury, keep your hands outside the no hands zone; at least 3 in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists. • Before turning on the saw, perform a dry run of the cutting operation just to make sure that no problems will occur when the cut is made. • Grasp the saw handle firmly, depress the lock-oft button, then squeeze the switch trigger. Allow several seconds for the blade to reach maximum speed. C-CLAMP 90° CROSSCUT Fig. 36 25 • Slowly lower the blade into and through the workpiece. See Figure 36. • Release the switch trigger and allow the saw blade to stop rotating before raising the blade out of workpiece. Wait until the electric brake stops blade from turning before removing the workpiece from the miter table. blade at the end of the cut, jamming the blade. See Figures 43 and 44. BEVEL CUT See Figures 37 and 38. A bevel cut is made by cutting across the grain of the workpiece with the blade angled to the fence and miter table. A bevel cut is made with the miter table set at the zero degree position and the blade set at an angle between 0° and 45 °. • When cutting long pieces of lumber or molding, support the overhanging end(s) of the stock with a roller stand or with a work surface level with the saw table. • Align the cutting line on the workpiece with the edge of saw blade. • Grasp the stock firmly with one hand and secure it against the fence. Use the optional work clamp or a C-clamp to secure the workpiece when possible. See Figure 38. POINT BEVELCUT BEVEL LOCKKNOB MOUNTING BRACKET TO BEVEL CUT WITH YOUR MITER Fig. 37 SAW: • Pull out the lock pin and lift saw arm to its full height. • Lift the miter table clamp. • Rotate the miter table until the pointer aligns with zero on the miter scale. • Push the miter table clamp back down. C-CLAMP Fig. 38 Note: You can quickly locate zero on the scale. The miter table can be seated in one of the built-in A positive stop notches, located in the miter table frame. A WARNING: To avoid serious personal injury, always push the miter table clamp back down before making a cut. Failure to do so could result in movement of the miter table while making a cut. • Loosen the bevel lock knob and move the saw arm to the left to the desired bevel angle. • Bevel angles can be set from 0 ° to 45 °. • Align the indicator point with the desired angle. • Once the saw arm has been set at the desired angle, securely tighten the bevel lock knob. • Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the 26 WARNING: To avoid serious personal injury, keep your hands outside the no hands zone; at least 3 in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists. • Before turning on the saw, perform a dry run of the cutting operation just to make sure that no problems will occur when the cut is made. • Grasp the saw handle firmly, depress the lock-off button, then squeeze the switch trigger. Allow several seconds for the blade to reach maximum speed. • Slowly lower the blade into and through the workpiece. See Figure 38. • Release the switch trigger and allow the saw blade to stop rotating before raising the blade out of workpiece. Wait until the electric brake stops blade from turning before removing the workpiece from miter table. COMPOUND MITER CUT See Figures 39 and 40. TO MAKE A COMPOUND MITER SAW: A compound miter cut is a cut made using a miter angle and a bevel angle at the same time. This type of cut is used to make picture frames, cut molding, make boxes with sloping sides, and for certain roof framing cuts. • Pull out the lock pin and lift saw arm to its full height. • Lift the miter table clamp. • Rotate the miter table until the pointer aligns with the desired angle on the miter scale. To make this type of cut the miter table must be rotated to the correct angle and the saw arm must be tilted to the correct bevel angle. Care should always be taken when making compound miter setups due to the interaction of the two angle settings. • Push the miter table clamp back down. CUT WITH YOUR Note: You can quickly locate 0 °, 22-1/2 ° left or right, and 45 ° left or right on the scale. The miter table can be seated in one of the positive stop notches, located in the miter table frame. Adjustments of miter and bevel settings are interdependent with one another. Each time you adjust the miter setting you change the effect of the bevel setting. Also, each time you adjust the bevel setting you change the effect of the miter setting. ,_ It may take several settings to obtain the desired cut. The first angle setting should be checked after setting the second angle, since adjusting the second angle affects the first. Once the two correct settings for a particular cut have been obtained, always make a test cut in scrap material before making a finish cut in good material. WARNING: To avoid serious personal injury, always push the miter table clamp back down before making a cut. Failure to do so could result in movement of the miter table while making a cut. • Loosen the bevel lock knob and move the saw arm to the left to the desired bevel angle. • Bevel angles can be set from 0 ° to 45 °. • • Align the indicator point with the desired angle. Once the saw arm has been set at the desired angle, securely tighten the bevel lock knob. Recheck miter angle setting. Make a test cut in scrap material. Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the blade. See Figures 43 and 44. When cutting long pieces of lumber or molding, support the opposite end of the stock with a roller stand or with a work surface level with the saw table. Align the cutting line on the workpiece with the edge of saw blade. C-CLAMP Grasp the stock firmly with one hand and secure it against the fence. Use the optional work clamp or a C-clamp to secure the workpiece when possible. See Figure 39. A COMPOUNDMITERCUT Fig. 39 27 WARNING: To avoid serious personal injury, always keep your hands outside the no hands zone; at least 3 in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists. • • • • SUPPORT Before turning on the saw, perform a dry run of the cutting operation just to make sure that no problems will occur when the cut is made. Grasp the saw handle firmly, depress the lock-off button, then squeeze the switch trigger. Allow several seconds for the blade to reach maximum speed. Slowly lower the blade into and through the workpiece. See Figures 39 and 40. Release the switch trigger and allow the saw blade to stop rotating before raising the blade out of workpiece. Wait until the electric brake stops blade from turning before removing the workpiece from miter table. 45° X 45° COMPOUND MITERCUT LONG WORKPIECES See Figure 41. Long workpieces need extra supports. Supports should be placed along the workpiece so it does not sag. The support should let the workpiece lay flat on the base of the saw and work table during the cutting operation. Use the optional work clamp or a C-clamp to secure the workpiece. _l, WARNING: To avoid serious personal injury, always keep your hands outside the no hands zone; at least 3 in. from blade. Never perform any cutting operation freehand (without holding workpiece against the fence). The blade could grab the workpiece if it slips or twists. Fig. 40 LONGWORKPIECE WORKPIECESUPPORTS Fig. 41 28 cu'n'ING COMPOUND MITERS To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts are the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning made, prior to making your required cut. PITCH NUMBEROF SIDES OFSIDE 4 0o M-45.00 ° B- 0.00 ° 5° 7 8 M- 36.00 ° M- 30.00 ° B- 0.00 ° B0.00 ° M- 25.71 ° B- 0.00 ° M-22.50 ° B- 0.00 ° M- 20.00 ° M- 18.00 ° B- 0.00 ° B- 0.00 ° M-44.89 ° B- 3.53 ° M- 35.90 ° B- 2.94 ° M-29.91° B- 2.50 ° M- 25.63 ° B- 2.17 ° M-22.42 ° B- 1.91 ° M- 19.93 ° B- 1.71° M- 17.94 ° B- 1.54 ° 10° M-44.56 ° B- 7.05 ° M-35.58 ° B- 5.86 ° M-29.62 ° B- 4.98 ° M-25.37 ° B- 4.32 ° M-22.19 ° B- 3.81 ° M-19.72 ° B- 3.40 ° M-17.74 ° B- 3.08 ° 15o M-44.01° B-10.55 ° M-35.06 ° B- 8.75 ° M-29.15 ° B- 7.44 ° M-24.95 ° B- 6.45 ° M-21.81° B- 5.68 ° M-19.37 ° B- 5.08 ° M-17.42 ° B- 4.59 ° 20 o M-43-22 ° B-14.00 ° M-34.32 ° B-11.60 ° M-28.48 ° B- 9.85 ° M-24.35 ° B- 8.53 ° M-21.27 ° B- 7.52 ° M-18.88 ° B- 6.72 ° M-16.98 ° B- 6.07 ° 25 ° M-42.19 ° B- 17.39 ° M- 33.36 ° B- 14.38 ° M- 27.62 ° B- 12.20 ° M- 23.56 ° B- 10.57 ° M-20.58 ° B- 9.31 ° M- 18.26 ° B- 8.31 ° M- 16.41 ° B- 7.50 ° 30 o M-40.89 ° B-20.70 ° M-32.18 ° B- 17.09 ° M-26.57 ° B- 14.48 ° M-22.64 ° B- 12.53 ° M-19.73 ° B- 11.03 ° M-17.50 ° B- 9.85 ° M-15.72 ° B- 8.89 ° 35 o M- 39.32 ° B- 23.93 ° M- 30.76 ° B- 19.70 ° M- 25.31 ° B- 16.67 ° M- 21.53 ° B- 14.41 ° M- 18.74 ° B- 12.68 ° M- 16.60 ° B- 11.31 ° M- 14.90 ° B- 10.21 ° 40 o M-37.45 ° B-27.03 ° M-29.10 ° B-22.20 ° M-23.86 ° B-18.75 ° M-20.25 ° B-16.19 ° M-17.60 ° B-14.24 ° M-15.58 ° B-12.70 ° M-13.98 ° B-11.46 ° 45 ° M- 35,26 ° B- 30.00 ° M-27.19 ° B- 24.56 ° M- 22.21 ° B- 20.70 ° M- 18.80 ° B- 17.87 ° M- 16.32 ° B- 15.70 ° M- 14.43 ° B- 14,00 ° M- 12.94 ° B- 12.62 ° 50 ° M- 32.73 ° B- 32.80 ° M- 25.03 ° B- 26.76 ° M- 20.36 ° B- 22.52 ° M- 17.20 ° B- 19.41 ° M- 14.91 ° B- 17,05 ° M- 13.17 ° B- 15.19 ° M- 11.80 ° B- 13.69 ° 55 ° M- 29.84 ° B- 35.40 ° M- 22.62 ° B- 28.78 ° M- 18.32 ° B- 24.18 ° M- 15.44 ° B- 20.82 ° M- 13.36 ° B- 18.27 ° M- 11.79 ° B- 16.27 ° M- 10.56 ° B- 14.66 ° 60 ° M- 26.57 ° B- 37.76 ° M- 19.96 ° B- 30.60 ° M- 16.10 ° B- 25.66 ° M- 13.54 ° B- 22.07 ° M- 11.70 ° B- 19.35 ° M- 10.31 ° B- 17.23 ° M- 9_23° B- 15.52 ° 65 ° M-22.91 ° B-39.86 ° M-17.07 ° B-32.19 ° M-13.71 ° B-26.95 ° M-11.50 ° B-23.16 ° M- 9.93 ° B-20.29 ° M- 8.74 ° M- 7.82 ° B-18.06 ° !B-16.26 ° 70 ° M-18.88 ° B- 41.64 ° M-13.95 ° B- 33.53 ° M-11.17 ° B- 28.02 ° M- 9.35 ° B- 24.06 ° M- 8.06 ° B- 21.08 ° M- 7.10 ° B- 18.75 ° M- 6.34 ° B- 16.88 ° 75 o M-14-51 ° B- 43.08 ° M- 10.65 ° B- 34.59 ° M- 8.50 ° B- 28.88 ° M- 7.10 ° B- 24.78 ° M- 6.12 ° B- 21.69 ° M- 5.38 ° B- 19.29 ° M- 4,81 ° B- 17.37 ° 80 ° M- 9.85 ° B- 44.14 ° M- 4.98 ° B- 44.78 ° M- 7.19 ° B- 35.37 ° M- 5.73 ° B- 29.50 ° M- 4.78 ° B- 25.30 ° M- 2.88 ° B- 29.87 ° M- 2.40 ° B- 25.61 ° M- 3.62 ° B- 19.68 ° M- 1.82 ° B- 19.92 ° M- 3.23 ° B- 17.72 ° M- 3.62 ° B- 35.84 ° M- 4.11 ° B- 22.14 ° M- 2.07 ° B- 22.41° M- 0.00 ° B- 45.00 ° M- 0.00 ° B- 36.00 ° M- 0.00 ° B- 30.00 ° M- 0.00 ° B- 25.71 ° M- 0.00 ° B- 22.50 ° M- 0.00 ° B- 20.00 ° M- 0.00 ° B- 18.00 ° 85° 90 ° 5 I 6 I 9 Each B (Bevel) and M (Miter) Setting is Given to the Closet 0.005 °. COMPOUND-ANGLE SETTINGS FOR POPULAR 29 STRUCTURES I 10 M- 1.62 ° B- 17.93 ° cu'n'ING CROWN LAYING MOLDING Your compound miter saw does an excellent job of cutting crown molding. In general, compound miter saws do a better job of cutting crown molding than any other tool made. In order to fit properly, crown molding must be compound mitered with extreme accuracy. The two contact surfaces on a piece of crown molding that fit flat against the ceiling and the wall of a room are at angles that, when added together, equal exactly 90 °. Most crown molding has a top rear angle (the section that fits flat against the ceiling) of 52 ° and a bottom rear angle (the section that fits fiat against the wall) of 38 ° . 52° MITER MOLDING FLAT ON THE TABLE See Figure 42. To use this method for accurately cutting crown molding for a 90 ° inside or outside corner, lay the molding with its broad back surface flat on the miter table and against the fence. When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing one angle changes the other angle as well. Keep in mind that the angles for crown moldings are very precise and difficult to set. Since it is very easy for these angles to shift, all settings should first be tested on scrap molding. Also, most walls do not have angles of exactly 90 °, therefore, you will need to fine tune your settings. CEILING W A L L INS CORNER FENCE OUTSIDE CORNER FENCE BOTTOMEDGEAGAINSTFENCE= • RIGHTSIDE,INSIDECORNER • LEFT SIDE,OUTSIDECORNER TOPEDGEAGAINSTFENCE= • LEFTSIDE, INSIDECORNER • RIGHT SIDE,OUTSIDECORNER MITERTABLE MITERTABLE O O O CROWNMOLDINGFLATON MITERTABLE 3O O Fig. 42 Whencuttingcrownmoldingbythismethodthebevel angleshouldbesetat 33.85°. The miter angle should be set at 31.62 ° either right or left, depending on the desired cut for the application. See the chart below for correct angle settings and correct positioning of crown molding on miter table. The settings in the chart below can be used for cutting All Standard (U.S.) crown molding with 52 ° and 38 ° angles. The crown molding is placed flat on the miter table using the compound features of your miter saw. Bevel Angle Setting 33.85 ° 33"85° 33"85° Type of Cut Left side, inside corner 1. Top edge of molding against fence 2. Miter table set right 31.62 ° 3. Save left end of cut WRONG When cutting warped material, always make sure it is positioned on the miter table with the convex side against the fence as shown in figure 43. Right side, inside corner 1. Bottom edge of molding against fence 2. Miter table set left 31.62 ° 3. Save left end of cut If the warped material is positioned the wrong way as shown in figure 44, it will pinch the blade near the completion of the cut. Left side, outside corner 1. Bottom edge of molding against fence 2. Miter table set left 31.62 ° _1= WARNING: To avoid a kickback and to avoid serious personal injury, never position the concave edge of bowed or warped material against the fence. 3. Save right end of cut Right side, outside corner 33.850 1. Top edge of molding against fence 2. Miter table set right 31.62 ° 3. Save right end of cut CUTTING WARPED MATERIAL See Figures 43 and 44. RIGHT Fig. 44 Fig. 43 31 _1= WARNING: When servicing, use only identical Craftsman replacement parts. Use of any other part may create a hazard or cause product damage. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. _t Do not abuse power tools. Abusive practices can damage tool as well as workpiece. Only the parts shown on parts list, pages 34 thru 39, are intended to be repaired or replaced by the customer. All other parts should be replaced at a Sears Service Center. _i WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic. WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. BATTERIES The battery pack for this saw is equipped with 15 nickel-cadmium rechargeable batteries. Length of service from each charging will depend on the type of work you are doing. • Store and charge your batteries in a cool area. Temperatures above normal room temperature will shorten battery life. • Never store batteries in a discharged condition. Recharge them immediately after they are discharged. • All batteries gradually lose their charge. The higher the temperature the quicker they lose their charge. If you store your tool for long periods of time without using it, recharge the batteries every month or two. This practice will prolong battery life. The batteries have been designed to provide maximum trouble free life. However, like all batteries, they will eventually wear out. Do not disassemble battery pack and attempt to replace the batteries. Handling of these batteries, especially when wearing rings and jewelry, could result in a serious burn. To obtain the longest possible battery life, we suggest the following: BATTERY To preserve natural resources, please recycle or dispose of batteries properly. PACK REMOVAL PREPARATION A This product contains nickelcadmium batteries. Local, state or federal laws may prohibit disposal of nickel-cadmium batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/or disposal options. 32 AND FOR RECYCLING WARNING: Upon removal, cover the battery pack's terminals with heavy duty adhesive tape. Do not attempt to destroy or disassemble battery pack or remove any of its components. Nickelcadmium batteries must be recycled or disposed of properly. Also, never touch both terminals with metal objects and/or body parts as short circuit may result. Keep away from children. Failure to comply with these warnings could result in fire and/or serious injury. 33 _--.CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER /TRIM SAW - MODEL NUMBER 315.212180_ 13 15 I 29 b_ " _ _"C_"_31 30_ 7 I Figure A ---- CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER / TRIM SAW - MODEL NUMBER The model number be found onor a when plate attached to the parts. motor housing. Always mention the model number in all correspondence COMPOUND MITERwill/ TRIM SAW ordering repair 315.212180 --- I regarding your I PARTS LIST FOR FIGURE A KEY PART NO. NUMBER 1 980146-001 Miter Scale ...................................................... 1 17 STD840610 Hex Nut ........................................................... 2 976729-001 Rivet ............................................................... 3 18 6616916 Hex Hd. Screw (M6 x 20L) ............................. 2 3 980137-001 Washer ........................................................... 1 19 6447301 Table ............................................................... 1 4 980105-001 Washer ........................................................... 1 20 160030-400 Screw (Flat Hd.) .............................................. 4 5 980203-001 Washer ........................................................... 1 21 980130-001 Throat Plate .................................................... 1 6 980136-001 Screw (M5 X 15L Pan Hd.) ............................. 1 22 5537201 Plastic Screw (M10 x 12.7L) ........................... 1 7 5530301 Rubber Pad .................................................... 4 23 6881501 Compression Spring ....................................... 1 8 6447401 Table Frame ................................................... 1 24 6881601 Steel Ball (e6.0mm) ........................................ 1 9 980096-001 Washer ........................................................... 2 25 130010-401 Screw (M4 x 8L) ............................................. 1 10 980102-001 Hex Cap Screw ............................................... 1 26 980124-001 Washer ........................................................... 1 11 980112-001 Miter Table Clamp .......................................... 1 27 980131-001 Miter Scale indicator ....................................... 1 12 6616914 Sleeve ............................................................. 1 28 6875901 Flat Washer .................................................... 1 13 980113-001 Screw (Includes Key No, 12) .......................... 1 29 6384001 Cover Plate ..................................................... 1 14 980111-001 Hex Cap Screw (M8 X 20L) ............................ 1 30 6621214 Screw (M4 x 9L) ............................................. 4 15 980110-001 Fence .............................................................. 1 31 980144-001 No Hands Label .............................................. 2 16 6887001 Nut (Special) (M8 x 1.25 x 17.5L) ................... 1 32 980143-001 Line Label ....................................................... 2 DESCRIPTION QUAN. KEY NO. PART NUMBER DESCRIPTION QUAN. 2 ** Available From Division 98 - Source 980.00 J ---- CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER / TRIM SAW - MODEL NUMBER 315.212180 8 10 16 \ 13 _.12 J 18 Figure B 1_ -'_" ..---, CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER / TRIM SAW - MODEL NUMBER I COMPOUND he model number MITERwild /TRIM be found SAW onora when plate attached ordering repair to the pads. motor housing. Always mention the model number in all correspondence 315.212180----- J regarding your I PARTS LIST FOR FIGURE B KEY NO. PART NUMBER DESCRIPTION QUAN. KEY NO. PART NUMBER DESCRIPTION QUAN. 1 980116-001 Washer (M8) ................................................... 2 10 6881801 Hex Nut (M12) ................................................ 2 2 980117-001 Hex Hd. Bolt (M8 x 25L) ................................. 2 11 6881701 Flat Washer .................................................... 1 3 589011-007 Washer ........................................................... 1 12 976729-001 Rivet ............................................................... 2 4 568206-003 Pivot Shaft ...................................................... 1 13 980125-001 Bevel Scale Indicator ...................................... 1 5 588058-006 Lock Bolt (M10 x 20L) ..................................... 1 14 568410-000 Tension Spring ............................................... 1 6 980101-001 Washer (M10) ................................................. 1 15 130010-401 Screw (M4 x 10L) ........................................... 2 7 350308-303 Washer ........................................................... 1 16 980124-001 Washer ........................................................... 2 8 980120-001 Bevel Lock Knob ............................................. 1 17 980127-001 Bevel Scale ..................................................... 1 9 6447001 Support Bracket .............................................. 1 18 980128-001 Pivot Support .................................................. 1 _-- CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER / TRIM SAW - MODEL NUMBER 315.212180 26 25 21 28 20 24 19 "%" 15 \ \" 13 12 _ 11 / 32 33 O_ co 10 9._._ 8 _, ._ 34 4_ J" 43"_ 36 7 / 3 Figure C 2 1 31 41 "30 "_, -- CRAFTSMAN 18 VOLT PROFESSIONAL CORDLESS COMPOUND MITER /TRIM SAW - MODEL NUMBER I COMPOUND he moder number be found onora when plate attached the motor MITERwill / TRIM SAW ordering to repair parts. housing. Always mention the model number in all correspondence 315.212180 ..--., I regarding your | PARTS LIST FOR FIGURE C KEY NO. PART NUMBER DESCRIPTION 1 5541401 Guard Roller ................................................... 2 6889201 Push Nut ......................................................... 3 976507-001 4 KEY NO. PART NUMBER DESCRIPTION 1 23 6881901 Hex Nut (10 x 8L) ........................................... 1 1 24 6881401 "E" Ring (E6) .................................................. 1 Washer (M5) ................................................... 2 25 982661-001 Logo Plate ...................................................... 1 980091-001 Screw (M5 x 10L Pan Hd.) ............................. 1 26 9411535 Data Plate ....................................................... 1 5 976740-001 Label ............................................................... 1 27 982642-001 Carrying Handle .............................................. 1 6 589015-001 Screw (M6 x 10L) ........................................... 1 28 6620805 Screw (M4 x 16L) ........................................... 2 7 980183-001 Blade Guard Bracket Assembly ...................... 1 29 9423007 Warning Label ................................................ 1 8 5523501 Lower Blade Guard (Inc. Key Nos. 1 & 2) ...... 1 30 6383901 "U" Clip ........................................................... 2 9 578406-003 Screw (M5 x 9L) ............................................. 1 31 5532601 Deflector ......................................................... 1 10 6876501 Lock Nut (M5 x 7.8L) ...................................... 1 32 982643-001 Spindle & Gear Assembly ............................... 1 11 *** Saw Blade ...................................................... 1 33 6379001 Bearing Plate .................................................. 1 12 6621204 Screw (M4 x 16L Pan Hd.) ............................. 2 34 980098-001 Blade Washer ................................................. 2 13 980172-001 Screw (M5 x 15L) ........................................... 1 35 980097-001 Blade Bolt ....................................................... 1 14 980171-001 Stopper ........................................................... 1 36 980095-001 Pivot Plate ...................................................... 1 15 6621213 Screw (M4 x 14.5L Pan Hd.) .......................... 1 37 980100-001 Screw (M4 x 4.5L Pan Hd.) ............................ 1 16 5663301 Upper Guard Stopper ..................................... 1 38 588039-002 17 6681201 "O" Ring .......................................................... 1 39 588082-005 Return Spring ................................................. Blade Wrench ................................................. 18 6214901 Stopper Pin ..................................................... 1 40 19 5671501 Sleeve ............................................................. 2 41 20 578502-003 Dust Guide ...................................................... 1 42 6887401 Hex Key (5 mm) .............................................. 1 1 43 6887301 Hex Key (6 ram) .............................................. Owner's Manual 1 21 22 QUAN. * Item No. 9-23436 Dust Bag (976745-001) .................................. 6617002 Hex Screw (M10 x 20L) .................................. 1 QUAN. *item No. 9-11034 Battery Pack (981401-001) ............................. *Item No.£-11040 Charger (981399-001 ) .................................... 972000-841 * Can Be Purchased At Your Nearest Sears Retail Store *** Complete Assortment Available At Your Nearest Sears Catalog Order or Retail Store 1 1 1 1 Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOME SMAnyt,me, day or n,ght (1-800-469-4663) www.sears.com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime, day or n,ght www,sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirect sM! 1-800-366-PART 6 a m. - 11 pm. CST, (1-800-366-7278) 7 days a week www.sears.com/partsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7am.-5pm CST, Mon.-Sat Para pedlr servIcIo de reparaclon a domlcdlo, y para ordenar p_ezas con entrega a dom_c_ho 1-888-SU-HOGAR s,,, Au Canada pour service en fran£ais: 1-877-LE-FOYER sM (1-877-533-6937) (1-888-784-6427) HomeCentral" SEARS ® Registered Trademark: t rM Trademark © Sears, Roebuck and Co of Sears } Roebuck and CO ® Marca Reglstrada / _M Marca de Fabnca de Sears, RoebLLcK and Co
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