Craftsman 536886220 User Manual SNOWTHROWER Manuals And Guides L0712492
CRAFTSMAN Snowthrower, Gas Manual L0712492 CRAFTSMAN Snowthrower, Gas Owner's Manual, CRAFTSMAN Snowthrower, Gas installation guides
User Manual: Craftsman 536886220 536886220 CRAFTSMAN SNOWTHROWER - Manuals and Guides View the owners manual for your CRAFTSMAN SNOWTHROWER #536886220. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman SNOWTHROWER Manual
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® 11 Horsepower 30 Inch Dual Stage 120V. Electric Start SNOWTHROWER MODEL NO. 536.886220 Caution: Read and follow all Safety Rules and Operating Instructions before first use of this product. SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A. 761118 11/03/97 Table of Contents Warranty Safety Rules Contents of Shipping Carton Assembly Operation Maintenance LIMITED TWO-YEAR 2 2 2-4 4-5 5-9 10-14 15-17 WARRANTY Service and Adjustments Storage Troubleshooting Snow Thrower Repair Parts Engine Repair Parts Spanish(Espa_ot) Parts Ordering/Service _ Back ON CRAFTSMAN SNOW t 8-23 24 25 26-38 39-43 44.70 Cover THROWER For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair, free of charge, any defect in material or workmanship. If this Craftsman Snow Thrower is used for commemial or rental purposes, this warranty applies for only 90 days from the date of purchaser "]his warranty does not cover the following: • Items which become worn during normal use, such as spark ptugs, drive belts and shear pins. • Repairs necessary because of operator abuse or negligence, including bent crank shafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. WARRANTY SERVICE 1S AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Coo, D817WA0 Hoffman Estates, IL 60179 Look for this symbol to point out important safety precautions, ATTENTIONlll Become alerttll Your safety is involved, TRAINING CAUTION: Always disconnect spark _ plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting-up, transporting, adjusting or making repairs_ IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt to defeat the function of the operator )resence control under any circumstances. _ California Proposition 65 WARNING= The 1. Read the operator's manual carefully. Be thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controls quickly. 2. Never allow children to operate the snow thrower and keep them away while it is operating, Never allow adults to operate the snow thrower without proper instruction. Do not carry passengers. 3. Keep the area of operation clear of all persons, particularly small children and pets. 4. Exercise caution to avoid slipping or falling, especially when operating in reverse. engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm. It means--- PREPARATION 1. 2 3 4. Thoroughly inspect the area where the snow thrower is to be .used and remove all doormats, sleds, boards, wires and other foreign objects. Disengage allclutches before starting the engine (motor)° Do not operate the snow thrower without wearing adequate winter outer garments. Wear footwear that will Improve footing on slippery surfaces. Handle fuel with care; it is highly flammable. (a) Use an approved fuel container. (b) Never remove fuel tank cap or add fuel to a running engine or hot engine. (c) Fill fue! tank outdoors with extreme care. Never fill fuel tank indoors. 5. 6. 7o (d) 5_ 6. 7. 8. 9. Replace fuel tank cap securely and wipe up spiIled fuel. (e) Never store fuel or snow thrower with fuel in the tank inside of a building where fumes may reach an open flame or spark. (f) Check fuel supply before each use, allowing space for expansion as the heat of the engine (motor) and/ or sun can cause fue! to expand. Use extension cords and receptacles as specified by the manufacturer for all snow throwers with electric drive motors or electric starting motors, Adjust the snow thrower height to clear gravel or crushed rock surfaces. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer). Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear snow. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snow thrower, 4. 8_ 9. 10. 11. 12. 13. OPERATION 1. 2. 3. Do not operate this machine if you are taking drugs gr other medication which can cause drowsiness or affect your ability to operate this machine. Do not use this machine if you are mentally or physically unable to operate this machine safely. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at atl times. 14, Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower. If the snow thrower should start to vibrate abnormally, stop the (motor) and check immediately for the cause. Vibration is generally a warning of troubte. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge guide, and when making any repairs, adjustments, or inspections. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting. Take all possible precautions when leaving the snow thrower unattended. Disengage the augedimpeller, stop engine, and remove key, Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS). Do not clear snow across the face of slopes. Exercise caution when changing direction on slopes_ Do not attempt to clear steep slopes. Never operate the snow thrower without proper guards, plates or other safety protective devices in place_ Never operate the snow thrower near glass enclosures, automobiles, window wel_s, drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away, Do not overload the machine capacity by attempting to clear snow at too fast a rate. 15. Never operate the snow thrower at high transport speeds on slippery surfaces. Look behind and use care when backing. 16. Never direct discharge at bystanders or allow anyone in front of the snow thrower. 17. Disengage power to the auger/impeller when snow thrower is transportedor not in use. 18. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as tire chains, electric start kits, etc)o 19. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles° Walk; never run. MAINTENANCE 1. 2. 3. AND STORAGE Check shear bolts and other bolts frequently for proper tightness to be sure the snow thrower is in safe working condition_ Never store the snow thrower with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. Always refer to operator's manual instructions for important details it the snow thrower is to be stored for an extended pedod. 4. 5. Maintain or replace safety and instruction labels, as necessary. Run the snow thrower a few minutes after throwing snow to prevent freezeup of the auger/impeller. Z_ WARNING" This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of residences, garages, porches or other such structures or buildings. Contents of Parts Bag Parts Bags (not shown) - Owner's Manual (not shown) Non Assembly parts are found in toolbox located on top of belt cover° 2-3/8-16 x 2 In, Hex Head Bolt 2 -318 In. Flatwashers 2 - 318 In. Lockwasher ©D *2 - Spare Spacers 1 -11/32 Inch Flat washer I - Cotter Pin 2- 318 In. Hex Nut 1 - Starter Motor Cord rts packed separately in carton (not shown full size) I - container - Ignition Keys _ttached to engine in plastic bag) 5W30 oil -'7 - Mid-Crank 1 - Speed Contro! Rod Rod The figure below shows the snow thrower completely assembled. CAUTION: Always wear safety lasses or eye shields while assembling now thrower. "OOLS REQUIRED References to the right or left hand side of the snow thrower are from the viewpoint ot the operator's position behind the unit. FOR ASSEMBLY - Knife to cut carton and plastic ties er Drive Lever - 1/2 inch wrenches (or adjustable wrenches) Remote Chute Deflector Lever ._,- 9/16 inch wrenches wrenches) Speed ShifterLever (or adjustable rive Lever 1 _ Pliers (to spread cotter pin) 1- Screwdriver 1 - Air pressure gauge Assembly 1 - Measuring tape or ruler The figure below shows the snow thrower in the shipping,carton. CabIe Height Adjust Skids o 5 HOW T ° SET UP YOUR SNOW THROWER • Locate and remove container of 5W30 oil and parts bag found in parts box. • Remove top pallet from carton. • Cut and discard the plastic ties securing the mid-chute rod and speed control rod to the pallet, place them aside. Discard pallet. • Cut all four corners of the carton from top to bottom and lay the panels flat. • Cut the bands holding the snow thrower to the lower pallet. ASSEMBLE • Remove below, SNOW CHUTE back carriage bolt, see figure INSTALL THE UPPER HANDLE • Cut ties securing the clutch control cables and remote chute control cable to the lower handle. Lay cable away from handles. • Remove the bolts securing the upper handles to the lower handles. See figure below. NOTE: Discard white plastic washer used for shipp!pg purposes on the right side. o Remove upper handle assembly and place it into operating position° Upper handle should be on the outside of the lower handle. NOTE: Unless you have the assistance of another person, it may be easier to install one side of the handle at a time, NOTE: Make sure the cables are not caught between the upper and lower handle. • Replace the boIts, ffatwasher, Iockwasher, and hex nuts removed earlier into the top holes° Do not tighten° Carria Bert • Install hardware supplied in parts bag (screws, flatwashers, iockwashers, and hex nuts) into the lower holes. / //../Upper --i • Tilt chute back into operating position. See figure below, handle Remove __latwasher Chute in operating_ position _""_3/8 X 2" Screw 3/8" hex Nu__ 3/8" Lockwasher • Tighten all four bolts. Carriage Bolt • Replace protective caps onto screws in upper holes. CONNECT • Replace carnage bolt. • Tighten carriage bolt securely. NOTE: Check all bolts in chute ring for tightness. ° Remove and discard packaging used to protect chute. NOTE: DO NOTcut tie strap on chute deflector at this time, See second figure on next page. REMOTE CHUTE • Push remote chute control lever into "Chute Deflector Up" f_ position, • Feed "Z" fitting through hole in remote chute bracket as shown in first figure on next page, • Snap remote chute control cable into remote chute bracket, see next figure, _onnect "Z" fitting into remote chute '.ontrol bracket as shown in figure below. :mote _ute _ntrol acket Remote Chute Bracket Mid.Crank Rod Rod JmoteChute Control Cable • Cut tie securing the lower crank rod to the chute rod bracket. See second figure below. Push remote chute control lever into - ,it "Chute Deflector Down" '_ position. Cut tie strap on chute deflector as shown in figure below. Carefully remove cotter pin and clevis pin from universal joint in lower end of mid-crank rod as shown in figure below. NOTE: If this removes the universal joint and universal joint pin° Place universal joint into yoke of upper crank rod lining up large holes° Insert universal joint pin (ensure opening in universal joint pin is in line with small openings in universal joint). ---.__ Universal Joint Pin Lower End_"_.._-_ of Mid- "1/_ ....j Universal Joint _ hute eflector ',ISTALL MID-CHUTE ;et aside earlier) ROD Cran_ Carefully remove cotter pin and clevis pin from universal joint in the upper crank rod as shown in next figure. _OTE: If this removes the universal joint _nd universal joint pin, Place universal joint ._to yoke of upper crank rod lining up large iotes, Insert universal joint pin (ensure _pening in universal joint pin is in line with ;mall openings in universal joint). _' C,evis Pin------'-'_/ Jniversal Joint _'_'''_ _._ Upper -"'Crank Rod Universal Joint Pin -'_ Cotter Pin • Place yoke of open end of mid-crank rod around universal joint in upper crank rod. Insert clevis pin through assembly and secure with cotter pin. Spread ends of cotter pin to lock in place, See figure below, a Slide universal joint in mid-crank rod into yoke of lower crank rod, insert clevis pin through assembly and secure with cotter pin. Spread ends of cotter pin to lock in place, See next figure_ Cable Tie Chute Bracket Lower Mid-Crank Rod CONNECT CONTROL CABLES • Removewrapfrom upper handle which View from the left side of unit gear position was used to protect clutch levers. NOTE: If control cables have become unattached from motor mount frame, reconnect cables as shown below_ Traction drive spring (Long) Speed Select Bracket Auger drive spring (Short) Auger drive spring cable Control Rod o I lever • Connect control cables to control lever as shown in figure below. NOTE: The control cables attached to the auger clutch lever and traction clutch lever may need to be adjusted before you use your snow thrower Move speed shifter lever into R 1position, Remove Iockwasher and nut from ball joint, see next figure Attach ball joint to speed select lever with lock'washer and nut, then tighten. See figure below. The speed control rod and ball joint have been preadjusted at the factory and should not require readjustment. Speed Control T..m--_ Ball Joint Z" Fitting For instructions on checking or adjusting the control cables, (See To Adjust Clutch Control Cables paragraph on page 19). • Roll the snow thrower off the skid by pulling on the handle , Properly dispose of discarded packing. INSTALL (set aside SHIFTER ROD earlier) • Place speed shifter Iever into sixth gear position. • Insert speed control rod (the end with the 90 ° bend) into the speed select bracket lower hole, see next figure • Attach speed control rod to the speed select bracket with one flatwasher and one cotter pin found in parts bag, see next figure _ # _ 1I _',-_'-m'" Lever HEADLIGHT • Rotate headlight into operating position as shown in figure below. J CHECKLIST Before you operate your new snow thrower, to ensure that you receive the best performance and satisfaction from this quality product, please review the following checklist: J ,,I ,.I All assembly instructions have been completed. The discharge chute rotates freely. No remaining loose parts in carton. KNOW YOUR SNOW While learning how to use your snow thrower, pay extra attention to the following important items: /J" Engine oil is at proper level° ,/# #'/ Make sure gas tank is filled properly with clean, fresh, unleaded gasoline° Become familiar with all controls-their location and function. Operate controls before starting engine. THROWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference_ Engine Choke On Run Auger Drive Fast Slow Forward Reverse Clutch _ _ Discharge chute-Right Chute Deflector Down Stop Fuel Oil Primer Button Engage Traction Drive Clutch Discharge Ignition chute-Left Key _ insert run )ull out Chute Deflector Up The operation of any snow thrower can result in foreign objects being thrown into the eyes, which can result in severe eye damage° Always wear safety glasses or eye shields while operating the snow thrower° We recommend standard safety glasses or a wide vision safety mask for over your glasses, available at Sears Retail Stores or Service Centers. to Speed Shifter Lever . MranK Assembly Remote Chute Control Lever Lever \ Auger Drive Electric Starter Button Ignition Chute Deflector Chute Control Aug Height Adjust _er Bar Auger Drive Lever - Starts and stops the auger and impeller (snow gathering and throwing), Ignition engine° \ Shear Bolt Key - Must be inserted to start the Traction Drive Lever - Propels the snow thrower forward and in reverse. Primer Button - Injects fuel directly into the carburetor manifold for fast starts in cold weather, Headlight - Turns on whenever engine is running, Recoil Starter Handle manually° Speed Shifter Lever - Selects the speed of snow thrower (6 speeds forward and 2 speeds reverse). Crank Assembly - Changes the direction of snow throwing through the discharge chute. Throttle Control - Controls the engine speed, Electric Starter Button - Used to start the engine using the 120 V. electric starter° Remote Chute Control Lever- Push forward to discharge snow high and far_ Pull remote lever back to discharge snow down, Shear Bolts - Are special bolts that are designed to break (to protect the machine) if an object becomes lodged in the auger housing. Use of a harder bolt will destroy the protection provided by the shear bolto Chute Deflector - Changes the distance the snow is thrown, Discharge Chute - Changes the direction the snow is thrown. Choke Control ,- Used to start a cold en- gine. Height Adjust Skids - Adjusts the ground clearance of the auger housing_ - Starts the engine Toolbox - Spare shear pins and spacers are located in toolbox. //_ CAUTION: Read owner's manual before operating machine, Never direct discharge toward bystanders. Release the auger control bar and stop the engine before unclogging discharge chute or auger housing and before leaving the machine. 1o -IOW TO USE YOUR tHROWER rO STOP YOUR SNOW SNOW THROWER , To stop throwing snow, release the auger drive lever (see figure below). , To stop the wheels, release the traction drive lever. • To stop the engine, push the throttle control lever to off and pull out (DO NOT TURN) the ignition key, see figure on page 10. • Engage the traction drive lever as shown in first figure on this page, left hand. As the snow thrower starts to move, maintain a firm hold on the handles, and guide the snow thrower along the clearing path. Do not attempt to push the snow thrower, • To move the snow thrower backward, move the speed shifter lever into first or second reverse and engage the traction drive lever (left hand). IMPORTANT: Never move the speed shifter lever while the traction lever is down. TO THROW SNOW • Push down the auger drive lever, see first figure on this page. • Release to stop throwing snow. TO USEWHEEL All;lht Plan_ Auger Drive Lever TO CONTROLSNOW o DISCHARGE LOCKOUT PIN , The left hand wheel is secured to the axle with a klick pin, see figure below. This unit was shipped with this klick pin in the locked position (klick pin through hole in wheel). Turn the crank assembly to set the direction of the snow throwing. 2-Wheel Adjust snow chute deflector to set the distance. Push remote lever forward to discharge snow down° Pull remote lever back to discharge snow high and far. See figure below, Drive Locked Position • For ease of maneuverability in light snow conditions, disconnect the klick pin from the wheel locked position and push into the single wheel drive position (klick pin through axle hole only), see next figure. TO MOVE FORWARD AND BACKWARD To shift, release the traction drive lever and move the speed shifter lever to the speed you desire'. Ground speed is determined by snow conditions. Select the speed you desire by moving the speed shifter lever into the appropriate area on the control panel. Speeds 1, 2 - Wet, Heavy, Extra Deep Speed 3 - Light Speed 4 - Very Light Speeds 5, 6 - Transport only NOTE: Make sure that the klick pin is in the single wheel drive position, through axle only and not through the hole in wheel. Klick Pin Single Wheel Drive Unlocked Position BEFORE STARTING THE WARNING: Experience indicates that alcohol blended fuels (called gasohol or those using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage,, Acidic gas can damage the fuel system of an engine while in storage, ENGINE . If the snow thrower must be moved without the aid of the engine, it is easier to pull the snow thrower by the handles rather than pushing. ° Before you service or start the engine, familiarize yourself with the snow thrower. Be sure you understand the function and location of all controls. NOTE: Check tension of c_utch cables before starting the engine (See To Adjust The Control Cables paragraph on page 19). To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Start the" engine and let it run until the fuel lines and carburetor are empty. Use the carburetor bowl drain to empty residual gasoline from the float chamber, Use fresh fuel next season (See Storage instructions on page 23 and 24 for additional information). o Be sure that all fasteners are tight. • Make sure the height adjust skids are properly adjusted (See To Adjust Skid Height paragraph on page 18)_ • Check tire pressure (14 pounds). See side of tire for maximum inflation. Do not exceed listed maximum pressure. FILL For extreme cold operating conditions of 0°F and below, use a partial synthetic 0W30 motor oit for easier starting. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, Fill the fuel tank with a fresh, clean, unleaded regular, unleaded premium, or reformulated automotive gasoline only, DO NOT use leaded gasoline. Be sure that the container you pour the gasoline from is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container. OIL NOTE: Engine may already contain some residual oil. Check frequently when filling the crankcase, Do not over fill, This snow thrower was shipped with a container of 5W30 motor oil. This oil must be added to the engine before operating_ Remove the oi! fill cap/dipstick and fill the crank case to (FULL) line on dipstick (26 ounces) (see figure below). _ CAUTION: Gasoline is flammable and caution must be used when handling or storing it, Do not fill fuel tank while snow thrower is running, when it is hot, or when snow thrower is in an enclosed area, Fill/Dipstick Keep away from open flame or an electrical spark and DO NOT SMOKE while filling the fuel tank. NOTE: Oit level must be between full and add mark. Never fill the tank completely. Fill the tank to within 1/4" - 1/2" from the top to provide space for expansion of fuel. Always fill fuel tank outdoors and use a funnel or spout to prevent spilling. Tighten the fill cap/dipstick securely each time you check the oil leve!. Make sure to wipe up any spilled fuel before starting the engine. Store gasoline in a clean, approved container and keep the cap in place on the containero FILL GAS NOTICE: ENGINES WHICH ARE CERTIFIED TO COMPLY WITH CALIFORNIA AND US EPA EMISSION REGULATIONS FOR ULGE ENGINES: Are certified to operate on regular unleaded gasoline. Include the following emisssion control system(s): EM, TWC (if so equipped). Include any user adjustable features - therefore no other adustments are needed. TO STOP ENGINE To stop engine, move the throttle control lever to _ (STOP) position and remove key. Keep the-key in a safe place. The engine will not start without the key. NOTE: DO NOT turn key. 12 3 START ENGINE (Electric Four times if temperature is below 15°Fo , Push down on the starter button until the engine starts. Do not crank for more than t0 seconds at a time. This electric starter is thermally protected. If overheated it will stop automatically and can be restarted only when it has cooled to a safe temperature (a wait of about 5 to 10 minutes is required). Starter) ,_sure that the engine has sufficient oil _e snow thrower engine is equipped with a _.0volt A,C. electric starter and recoil artero Before starting the engine, be cerin that you have read the following information: _ CAUTION: This starter is equipped with a three-wire power cord and plug nd is designed to operate on 120 volt AC ousehoid current, it must be properly rounded at all times to avoid the possibility f electrical shock which may be injurious to peraton Follow al! instructions carefully as et forth in the "To Start Engine" section. )etermine that your house wiring is a threecite grounded system° Ask a licensed elect!clan if you are not sure. if your house vire system is not a three-wire system, do _ot use this electric starter under any condiions. if your system is grounded and a brae-hole receptacle is not available at the _oint your starter will normally be used, one _hould be installed by a licensed electrician. _hen connecting 120 volt AC power cord, _tways connect the cord to the switch box on the engine first, then plug the other end into the three-hole grounded receptacle. When disconnecting power cord, always unplug the end in the three-hole grounded receptacle first. • When the engine starts, release the starter button and move choke lever to "1/ 2 choke" position. When engine runs smoothly, move choke lever to "No Choke" Position_ • Disconnect the power cord from the receptacle first and then from the switch box on engine. NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°Fo • Run the engine at full throttle "f_ (FAST) when throwing snow. TO START Starter) COLD START ° Be sure the auger drive and traction drive levers are in the disengaged (released) position. . Be sure the auger drive and traction drive levers are in the disengaged (released) position, , Move the throttle control to '_ (FAST) position, See figure on page 10. • Remove the keys from the plastic bag. Insert one key into the ignition slot. Be sure it snaps into place, DO NOT TURN KEY. Keep the second key in a safe place. • Move the throttle control to "_ (FAST) position. See figure on page 10 for location, ° Remove the keys from the plastic bag. Insert one key into the ignition slot. Be sure it snaps into place. DO NOT TURN KEY. Keep the second key in a safe place. • Rotate the choke knob to H choke ON position. See figure on page 10. • Rotate the choke knob to H choke ON position. See figure on page 10. • Push the primer button, see figure on page 10, while covering the vent hole as follows: (Remove finger from primer button between primes). • Connect the power cord to the switch box on the engine_ • Plug the other end of the power cord into a three-hole, grour_ded 120 volt ArC. receptacle. , Push the primer button while covering the vent hole as follows: (Remove finger from primer button between primes). See figure on page t0 for location. Two times if temperature (Recoil Be sure that the engine has sufficient oil. The snow thrower engine is equipped with a recoil starter. Before starting the engine, be certain that you have read the following information: COLD START Do not prime it temperature 50°F. ENGINE Do not prime if temperature 50oE Two times if temperature Four times if temperature is above is 50°F to 15°E is below 15°E • Pull the recoil starter handle rapidly. Do not allow the handle to snap back, but allow it to rewind slowly while keeping a firm hold on the starter handle. is above is 50°F to 15°F. 13 ., As engine starts warms up move choke lever to "1/2 choke" position. When engine runs smoothly, move choke lever to "No Choke" Position Do no attempt to remove any item that may become lodged in auger without taking the following precautions: NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°F. • Release auger drive and traction drive levers° • Run the engine at full throttle _ when throwing snow. • Remove (DO NOT TURN) ignition key. WARM /_ CAUTION: ° Move throttle lever to stop position. (FAST) • Disconnect spark,prug wire. START • Do not place your hands in the auger or discharge chute. Use a pry bar. If restarting a warm engine after a short shutdown, leave choke at (OFF) and do not push the primer button. If the engine fails to start, follow the Cold Start instructions above. SNOW THROWING TIPS • For maximum snow thrower efficiency in removing snow, adjust ground speed, NEVER the throttle° Go slower in deep, freezing, or wet snow. If the wheels slip, reduce forward speed. The engine is designed to deliver maximum performance at full throttle and should be run at this power setting at all times. Most efficient snow blowing is accomplished when the snow is removed immediately after it falls. FROZEN RECOIL STARTER If the starter is frozen and will not turn engine: , Pull as much rope out of the starter as possible. • Release the starter handle and let it snap back against the starter. If the starter still fails to turn engine, repeat the two previous steps until the starter en. gages, Then continue with the directions for cold start, • Forcomplete snow removal, slightly overlap each path previously taken. Use more overlap in deep snow to prevent overloading, To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job. • The snow should be discharged down wind whenever possible. In windy conditions, lower the chute deflector to direct discharged snow close to the ground, where it is less likely to blow into unwanted areas. • With the engine running, pull the starter rope hard with a continuous full arm stroke three or four times. Pulling of starter rope will produce a loud clattering sound. This is not harmful to the engine or starter. • For normal usage, set the skids so that the scraper bar is 1/8" above the skids. For extremely hard-packed snow surfaces, adjust the skids upward so that the scraper bar touches the ground° ° With the engine not running, wipe al! snow and moisture from the carburetor cover in area of control levers. Also move throttle control, choke control, and starter handle several times. ° On gravel or crushed rock surfaces, set the skids at t-1/4" below the scraper bar (See To Adjust Skids Height paragraph on page I8)_ Stones and gravel must not be picked up and thrown by the machine. ° After the snow throwing job has been completed, allow the engine to idle for a few minutes, which will melt snow and accumulated ice off the engine. Z_ CAUTION: Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and snow thrower_ WARNING: Temperature of muffler and nearby areas may exceed 150 ° F. Avoid these areas. • Clean the snow thrower thoroughly each use. after • Remove ice and snow accumulation and all debris from the entire snow thrower, and flush with water (if possible) to remove all salt or other chemicals. Wipe ,snow thrower dry_ DO NOT allow children or young teenagers to operate or be near snow thrower while it is operating° _4 CUSTOMER RESPONSIBILITIES SERVICE DATES SCHEDULE SERVICE RECORDS ............................ As Every Ev Fill in dates as you complete regular service After Befor_ first 2 Each Hours Use Needed 5 10 Hours Hours ................ Each Before Every 25 Hours Season Storage I ;TightenAftScrews& Nuts Lubricate PivotPoints _,_ - ................. ...... Lubricate Auger Shaft (See ShearBolt Replacement v_ v" 11 LubricateDiscDrivePlateZerl_ v" Check Spark Plug Check Engine Oil Level V 't ChangeEngineOil _'_ _' v" .... CheckFuet .,,--4 ...j ,_J Drain Fuel Check Auger Clulch Cable Adjustment(SeeCabieAdj) _ CheckTractionClutchCable Adiustment(See Cable Adt) CheckDrive Belts PRODUCT ,_I v," ....... j HORSE POWER: II HP Some adjustments will need to be made periodically to properly maintain your snow thrower, DISPLACEMENT: 21,82 cu, ino LUBRICATION GASOLINE SPECIFICATIONS CAPACITY: OIL (26 oz. Capacity) : SPARK PLUG: VALVE CLEARANCE: CHART 4 quart (unleaded) Lubricate Disc Drive Plate Zerk with a Hi Tamp EP Moiy Grease, 5W-30 Champion RJ19LM (Gap .030) or Equivalent Intake: 0_10 In, Exhaust: ,010 In. GENERAL RECOMMENDATIONS The warranty on this. snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the snow thrower as instructed in this manual. The above chart is provided to assist the operator in properly maintaining the snow thrower, Lubricate the Auger Shaft, Coat with a clinging type grease such as Lubriplate or fiber impregnated grease, 15 SNOW AFTER THROWER FIRST Rubber_ Friction USE • Tighten any loose fasteners. • Check and maintain the auger. EACH USE Friction Wheel • Remove all snow and slush off the snow thrower to prevent freezing of auger or controls. ° if any parts are worn or damaged, replace immediately° THROWER LUBRICATION- Plate Grease kl/Bearing Assembl Place coin in gap between friction wheel and disc drive plate I ,,I [_________--_--!{--G reas e Zerk • Check controls to make sure they are functioning properly, SNOW Disc Wheel /,_ Gears (Require 1 No ..... Lubrication) o Check for any loose or damaged parts after each use, AFTER Shaft _! • Remove the bottom figure on page 21). EVERY 10 HOURS grease should be visible panel (see second , Turn disc drive plate clockwise by hand until grease zerk is clearly visible at front center. See next figure. • Place a coin or (a shim of equal thickness) between the rubber friction wheel and disc drive plate to prevent rubber friction wheel contacting the drive disc. • Auger Shaft - Using a hand grease gun, lubricate the auger shaft zerk fittings (See figure below) every ten (10) operating hours. Each time a shear bolt is replaced (See To Replace Auger Shear Bolt on page 22), the auger shaft MUST be greased. • To grease zerk, use a hand grease gun, lubricate with a Hi Temp EP Moiy grease See inset of figure above° DO NOT over fill or allow grease to come in contact with the disc drive plate or friction wheel or damage will result. Fill zerk only until grease becomes visible below bearing assembly located under grease zerk see im sert above. IMPORTANT: Remove coin and ensure that a gap exists between friction wheel and disc drive plate. • For storage or when replacing shear bolts, remove shear bolts and lubricate auger shaft zerks, Rotate augers several times on the shaft and reinstall the shear bolts. NOTE: Clean all excess grease found on friction disc hub. CAUTION; Do not allow grease to contact friction wheel and disc drive plate. • See Lubrication Chart diagram on page 15 for lubrication points and type of lubricant. LUBRICATION LUBRICATION - BEFORE STORAGE Remove both wheels, grease (any automotive type grease) both axles, see figure below, and replace wheels° Do this at least once a year and/or prior to storage° - EVERY 25 HOURS • Lubricate Disc Drive Plate every twentyfive (25) hours and at the end of the season and/or before storage. To Lubricate: • Position speed selector lever in first gear. • Stand the snow thrower up on the auger housing end. Axle 16 OIL RECOMMENDATION .UBRICATION Hex Shaft and Gears - Hex shaft and Only use high quality detergent oil rated with API service classification SG. Select gears require no lubrication. All bearings and bushings are lifetime lubricated and require no maintenance° the oil's viscosity grade according to your expected operating temperature: _IOTE" Any greasing or oiling of the above :omponents can cause contamination of he friction wheel. If the disc drive plate or riction wheel comes in contact with grease )r oil, damage to the friction wheel will re;ult, NOTE: For extreme cold operating conditions of 0 ° and below, use a partial synthetic 0W30 motor oil for easier starting. _hould grease or oil come in contact with he disc drive plate or friction wheel, be sure o clean the plate and wheel thoroughly. • Position the snow thrower so that the oil drain plug is at the lowest point on the engine. Remove the oi! drain plug and the oil fill cap/dipstick. Drain the oil into a suitable container_ Oil will drain more freely when warm. Change the oil every twenty-five (25) hours thereafter, and at the beginning of each season. _!OTE: For storage, the hex shaft and ]ears should be wiped with 5W-30 motor oil :o prevent rusting. See first figure on this _age. • Replace the oil drain plug and tighten securely. , Auger Gear Box - The auger gear box is lubricated at the factory and should not require additional lubrication. If for some reason the lubricant should leak out, or if the auger gear box has been serviced, add Lubriplate No. 630-AA or equivalent_ Maximum 3-1/4 ounces should be used. SPARK PLUG • Make sure that the spark plug is tightened securely into the engine and the spark plug wire is attached to the spark plug_ . If a torque wrench is available, torque plug to 18 to 23 foot pounds. Remove filler plug as seen in figure below once a year. If grease is visible, do not add. If grease is not visible, use a piece of fine wire like a dipstick, to check if there is grease in the gearbox. Add grease if necessary. Reinstall gear box filler. . Clean the area around the spark plug base before removal to prevent dirt from entering the engine. o Clean the spark plug and reset the gap pedodically at .030 inch. Gear Box Filler Plug ENGINE LUBRICATION Check the crankcase oil level (see figure below) before starting tbe engine and after each five (5) hours of continuous use. Add S_A.E. 5W30 motor oil as needed. Tighten fill cap/dipstick securely each time you check the oil level. el must be nd add mark 17 Z_ CAUTION: Always disconnect the spark plug wire and tie back away from the plug before making any adjustments or repairs, TO ADJUST SKID HEIGHT This snow thrower is equipped with two height adjustment skids, located on the outside of the auger housing (see figure below). These skids elevate the front of the snow thrower.. Auger Housin TO ADJUST SCRAPER BAR After considerable use, the metaI scraper bar will have a definite wear pattern. The scraper bar in conjunction with the skids should always be adjusted to allow 1/8" between the scraper bar.arid the sidewalk or area to be cleaned° The scraper bar may have to be returned to its original lower setting to maintain the original performance level. To adjust: • Position the snow thrower on a level surface. • Make sure both tires are equally inflated. • Loosen the carriage bolts and nuts securing the scraper bar to the auger housing. Height Adjust • Adjust the scraper bar to the proper position. • Tighten the carriage bolts and nuts, making sure that the scraper bar is parallel with the working surface. Skid Mounting Nuts For normal hard surfaces, as follows: adjust the Skids • Check tire pressure (14 pounds). See side of tire for maximum inflation. Do not exceed maximum pressure on side of tire. • Place the extra shear bolts supplied (found in parts bag) under each end of the scraper bar near but not under the skid. • Loosen the skid mounting nuts (see figure above) and adjust the skids up to bring the front of the snow thrower down. • Re-tighten the mounting nuts. ° Set the skid on the other side at the same height. For rocky or uneven surfaces, skids as follows: adjust the • Raise the front of the snow thrower by moving the skids down. This will help prevent rocks and other debris from being picked up and thrown by the auger° NOTE: Be sure that snow thrower is set at same height on both sides. o For extended operation, the scraper bar may be reversed. If the scraper bar must be replaced due to wear, remove the carriage bolts and nuts and install a new scraper bar. ,4k CAUTION: Be certain to maintain proper ground clearance for your par.. ticular area to be cleared. Objects such as gravel, rocks or other debris, if struck by the impeller, may be thrown with sufficient force to cause personal injury, property damage or damage to the snow thrower. :_ _':iii'_i_i _'': ° i7!_:,:,!i _:¸_,:/__ ¸;¸,:8¸¸ i: 71 FO ADJUST'THE CLUTCH CONTROL 3ABLES %riodic adjustment of the cables may be "equired due to normal stretch and wear on :he belts. To check for correct adjustment, :lisconnect "Z" Fitting at clutch lever, move clutch lever to the full forward position, just contacting the plastic bumper. The control cables are correctly adjusted when the center of the "Z" fitting is between the center and top of the hole and there is no droop in the cable (see figure below). If adjustment is necessary: Control Lever in tuti Plastic Bumper forwardposition (JustContacting PlasticBumper) whenchecking TO ADJUST BELTS Belts stretch during normal use, If you need to adjust the belts due to wear or stretch, proceed as follows: AUGER DRIVE BELT If your snow thrower w!ll not discharge snow, check the control cable adjustment. If it is correct, then checkthe condition of the auger drive belt. It may be loose or damaged. If it is damaged, replace it (See To Replace Belts paragraph on page 20). If the auger drive belt is loose, adjust as follows: • Disconnect the spark plug wire. • Remove the belt cover (See second figure on page 20)+ • Loosen the nut on the auger idler pulley (See figure below) and move the pulley toward the belt about 1/8% o Tighten the nut. "Z" Fitting Traction Remove fuei from tank, and stand blower on end. t Pull rubber boot off the top of the spring. Push the cable through the spring (see figure below) to expose the threaded portion of the cable. Cable sprin! Traction Drive Belt \ Auger Drive Belt Drive Idler Belt Guide (Left Hand) nut Belt Guide (Right Hand) Auger Idler Pultey uare end , Press the auger drive lever. Check the tension on the belt (opposite auger idler pulley). The belt should deflect about I/2" with moderate pressure (See figure below)+ NOTE" You may have to move the auger idler pulley more than once to obtain the correct tension, • Hold the square end of the threaded por.tion with pliers and adjust the Iocknut in or out until the excess slack is removed. • Pull the cable back through the spring and connect the cable, • Do the same for the other lever cable, if _ Auger Idler _ Engaged Pulley Drive Pulley ,._,_112 /_ inch Deflection TO REPLACE FRICTION Friction WHEEL tf the snow thrower will not move forward, and the friction wheel is worn or damaged, you need to replace it as follows: (First allow the engine to cool). Bearing Plate Bolts • Drain the gasoline from the fuel tank by removing the fuel line at the carburetor. Drain the fuel in a container and reinstall the fuel line. Z_ Fasteners (Bolts, Auger CAUTION: Drain gasoline outdoor away from fire or flame. • Disconnect the spark p_ug wire. and nutsl/,, / { • Stand the snow thrower up on the auger housing end. • Remove the bottom panel (see second figure on page 21). • Remove the three (3) fasteners securing the friction wheel to the hub (see figure below), NOTE: Ensure friction wheel and friction disc are free from grease or oilo • Replace bottom panel, • Lower the snow thrower onto the tires. Friction Wheef'_ '_k ,,. Lockwasher TO REPLACE Bolt -,-_ -_H_x The augers are secured to the auger shaft with special bolts (see figure below) that are designed to break (to protect the machine) if an object becomes lodged in the auger housing. Use of a harder bolt will destroy the protection provided by the shear bolt. IMPORTANT; To ensure safety and performance levels, only original equipment shear bolts should be used. When replacing shear bolts, be sure to replace shear bolt spacers° Shaft ./ Bolt AUGER SHEAR BOLT "-Lockwasher • Remove the four bolts securing the bearing plates (both sides), (see second figure on this page). Shear Pin • Remove right side bearing plate. Leave hex shaft in original position. • Remove friction wheel from hub° Slip friction wheel off hex shaft towards right side. }acer • Slip new friction wheel onto hub with recessed or cupped end away from hub (see figure above). / • Ins'tall bearing plates to odginal position. Ensure hex shaft is engaged with both bearing plates, ° To replace a broken shear bolt, proceed as follows: • Move the throttle to I_ (STOP) and turn off all controls. • Secure bearing plates, using bolts removed earlier. • Disconnect the spark plug wire. Be sure all moving parts have stopped. • Secure friction wheel to hub using fasteners removed earlier. Ensure hex shaft turns freely. • Lubricate the auger shaft zerk fitting (See the Maintenance section on pages 15t7). 22 • Align the hole in the auger with the hole in the auger shaft° Install the new shear pin and spacer found in toolbox located on top of belt cover, TO ADJUST: NOTE: The spacer fits inside the larger hole in the auger tube. • Reconnect the spark plug wire. • Be sure the spark plug is clean and free of foreign material. Check the electrodes gap (see figure below) with a wire feeler gauge and reset the gap to .030 inch if necessary, TO ADJUST CARBURETOR • Clean the spark plug by carefully scraping the electrodes (do not sand blast or use a wire brush), If you think your carburetor needs adjusting, see your nearest Authorized Sears Service Center. Engine performance should not be affected at altitudes up to 7,000 feet. For operation at higher elevations, contact your nearest Sears Service Center. TO ADJUST OR REPLACE THE SPARK PLUG TO REPLACE: NOTICE: This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations. • tf you need a new spark plug, use only the proper replacement spark plug (see page t5). NOTICE: This engine complies with all current Australian and New Zealand limitaions • Set the gap to .030. regarding electromagnetic interference. If you have difficulty starting your snow thrower, you may need to adjust or replace the spark plug. Follow the instructions below. Replace the spark plug if the electrodes are pitted or burned or if the porcelain is cracked. • Before installing the spark plug, coat its threads lightly with oil or grease to insure easy removal. • Tighten the plug firmly into the engine. . if a torque wrench is available, torque the plug to 18 to 23 ft. - lbs. Z_ CAUTION: Never store your snow thrower indoors or in an enclosed, poorly ventilated area ff gasoline remains in the tank. fumes may reach an open flame, spark or pilot light from a furnace, water heater, clothes dryer, cigarette, etc. To prevent engine damage (if snow thrower is not used for more than 30 days) follow the steps below. SNOW THROWER • Thoroughly Carburetor STORAGE clean the snow thrower. o Lubricate all lubrication points (see the Maintenance section on pages 15-17). • Be sure that all nuts, bolts and screws are securely fastened. Inspect all visible moving pads for damage, breakage and wear. Replace if necessary. Always follow instructions on stabilizer container. Then run engine at least 10 minutes after stabilizer is added to allow mixture to reach carburetor. Store snow thrower in a safe place. See Caution on this page, You can keep your engine in good operating condition during storage by: ° Changing oil (see page 17)4 , Lubricating the piston/cyfinder area.. This can be done by first removing the spark plug and squirting a few drops of clean engine oil into the spark plug holeo Then cover the spark plug hole with a rag to absorb oil spray. Next, rotate the engine by pulling the starter rope fully out two or three times. Finally, reinstall spark plug and attach spark plug wire. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. • Cover the b-are metal parts of the blower housing auger and the impeller with rust preventative, such as a spray lubricant° NOTE: A yearly checkup or tune-up by a SEARS Service Center is a good way to insure that your snow thrower will provide maximum performance for the next season. ENGINE Bowl STORAGE OTHER Gasoline must be removed or treated to prevent gum deposits from forming in the tank, filter, hose, and carburetor during storage. Also during storage, alcohol blended gasoline that uses ethanol or methanol (sometimes called gasohol) attracts water. It acts on the gasoline to form acids which damage the engine. • To remove gasoline, run the engine until the tank is empty and the engine stops. Then drain remaining gasoline from carburetor by pressing upward on bowl drain located on the bottom of carburetor (see next figure). • tf you do not want to remove gasoline, a fuel stabilizer (such as Craftsman Fuel Stabilizer No, 33500) may be added to any gasoline left in the tank to minimize gum deposits and acids° If the tank is almost empty, mix stabilizer with fresh gaso.. line in a separate container and add some to the tank. 24 " If possible, store your snow thrower indoors and cover it to give protection from dust and dirt. • If the machine must be stored outdoors, block up the snow thrower to be sure the entire machine is off the ground. , Cover the snow thrower with a suitable protective cover that does not retain moisture. Do not use plastic or vinyl. IMPORTANT: Never cover snow thrower while engine and exhaust areas are still warm. TROUBLE CAUSE Difficult starting CORRECTION Defective spark pIug Replace defective plug Water or dirt in fuel system Use carburetor bowt drain to flush and refill with fresh fuel Blocked fuel line or tow on fuel Clean fuel line; check fuei supply; add fresh gasoline (gasoline/oil mixture if 2-cycie engine) Unit running on CHOKE Move choke lever to OFF positior Water or dirt in fuel system LJse carburetor bowl drain to flush and refill with fresh fuel Excessive vibration Loose parts; damaged impeller Stop engine immediately and disconnect spark plug wire. Tighten all bolts and make all necessary repairs_ if vibration continues, have the unit serviced by a Sears service repairman Units fails to propel itself Drive belt loose or damaged Adjust auger drive belt: Replace if damaged incorrect adjustment of auger contro! cable Adjust traction drive cable Engine runs ratically er- Engine stalls Engine runs ratically; Loss er- of power Unit fails to discharge Headlight not work Worn or damaged friction wheel Repair friction wheel Auger drive belt loose or damaged Replace auger drive belt Auger control cable not adjusted correctly Adjust auger control cable Shear bolt broken Replace shear bolt Discharge chute clogged Stop engine immediately and dis. connect spark plug wire° Clean discharge chute and inside of auger housing Foreign object lodged in auger Stop engine immediately and dis_ connect spark plug wire. Remove object from auger. snow does Loose wire connection Tighten connection Bulb burned out Replace headlight bulb 25 CRAFTSMAN ---i 30"- 11H.P. ELECTRIC SNOW THROWER 536.886220 START ASSEMBLY .,_-_"_::... REF NO. _,. .i ::, "_] !_ "" I _ il _ ': PART NO. 6 7 8 9 6218 6216 6217 6219 761118 PART NAME Starter Motor Screw, 1/4-20X .50 Screw, #6-32X2°50 Cord, Starter Motor Owner's Manual Eng/Sp 319051B ENGINE ASSEMBLY REF_ NO. | PART NO. ,j ENGINE 12 13 31 33 34 41 43 44 5'1 J 331216 120638 3949 l 120638 I 910828 I 3949 1 120638 91O828 579855 PART NAME Model 143.981001 (See Engine Pages) Screw, 5/16-18X1.50 Washer, Hvsptlk Belt Guide RH Washer, Hvsp_lk Screw, 5116-24X 1..00 Belt Guide RH Washer, Hvsptlk Screw, 5tl 6-24X 1.00 Washer, Crankshaft Note; Always use original equipment parts. Use of ser¢i_e/reptacement parts other than odginal parts may void your warranty° REF, NO. PART NOo 53 54 57 58 59 60 63 57 68 69 579854 579861 579932 73840 586251 586253 585416 313826 120382 39573 PART NAME Pulley Half Flatwasher.752X .91X.02 Belt, V Flatwasher .765X1.12X_06 Spacer Sleeve Engine Pulley V4L Belt, V 4L Flatwasher Washer, Regsptlk Screw 3/8-24X1 00 319042G All unnumbered items are interchangeable with opposite side CRAFTSMAN 30" - 11H.P. SNOW THROWER 536.886220 FRAME ASSEMBLY 342574B I REF.{ _NO. I PARTNOo 340386-848 i8oi 88 780055 REF. NO. PART NAME Frame Assy Screw, 5/16-t8X 30 583031-8481 90 Cover, Bottom Wheel :91 310169 Screw, 1/4-20X .63 100 I 761195 Plate, Clutch Arm ldJer Bracket 103 1 761196 104 I 710200 Sh. Bolt, 3/8-16 105 t 780072 Nut, 3/8-16 106 I 340682 Cable Clip 108 ! 761153 Cable, Auger 109 I 340869 Shield, Cable Guard 110 I 585781 Bolt, 3/8-16XIo25 111 996418 , Flatwasher, 506xo75x.024 112 I 313843 Idler Pulley t15 I 41529 Nut, 3/8-16 Hxctrtkjam 116 I 585470 Bolt, Brake Arm 117 I 585608 Nut, 9/16-18 Jamctdk 118 I 585446 Bolt-Brake Arm 119 I 73801 Pin, Spdng 120 I 581540 Pad, Auger/Impeller Brake 121 761197 Bracket 122 I 585609 Nut, 1/2-20 Jamctrlk 123 I 1499 Nut, 3/8..16 Reghxctrlk PART NAME 124 1710138 125 120382 126 782585 I27 48306 t28 58336 t29 120385 i 133 140 141 142 143 144 145 t46 148 149 160 161 162 t63 27 339017 579872 180077 73795 579865 71038 313854 180124 313843 41529 760478 310169 71067 760539 Stud, Brake Arm Washer, Regsptlk Nut, 1/4-20 Reghexctrlk Pulley Bolt, .375 x .375 Washer, Flat ,250 x .56 x .049 Idler Spring Idler Arm Lever Screw 5/16.18X °75 Flatwasher .328X1.25X.075 Bushing, }dler Lever Nut, 5/16-18 Hexnly ;dterSpring Screw, 3/8-16X1.25 Idler Pulley Nut 3/8-16 Hxctrlkjam Belt Cover Screw, 1/4-20X ,63 Flatwasher .286X63X,065 Lid, Belt Cover CRAFTSMAN 30" - 11H+P. SNOW THROWER 536.886220 DRIVE ASSEMBLY O @ @ 313995 J I REF. NO. PART NO. 190 19t 192 193 195 t96 I98 210 211 215 216 217 579941 313853 137185 313919 579937 11871 782585 583163+853 583206 583155 85501 71074 221 222 73811 580969 223 224 225 226 227 43846 580970 580961 580965 578962 228 120380 PART NAME PART NO. LeverAssy Bearing Flange Cotter Pin Spring, Return Lever, Spring Traction Screw t/4-20X ,63 Nut, 1/4-20 Reghexctrlk Disc Assy Grease Zerk Hex Shaft Trunion Bearing Flatwasher .53 X1.00X+063 Retex Ring Ftatwasher .680X1+12X.060 Ball Bearing Square Key. 18SQX.63LG Pulley, V3L 6°50X _56 Wave Washer Flatwasher .281X1.00X+063 Washer, Regsp!tck [229 230 231 232 i235 240 243 244 245 246 247 249 250 255 256 257 270 271 1275 1276 277 278 28 18002o 334163 780055 120638 579858 579897 462 71074 337029 313883 11871 303008 579858 334163 780055 120638 334163 780055 5830'10 334163 780055 579867 PART NAME ......... Screw, 1/4-20X .75 Bearing and Retainer Assy Screw 5/16-18X .50 Washer, Hvsptik Special Washer Hex Assy #40-8TW Retex Ring Flatwasher +53X 1 00X 063 Trunion Bearing Friction Wheel Assy Screw, 1/4-20X .63 Nut 1/4-20 Hex Keps Special Washer Bearing and Retainer Assy Screw 5116-18X _80 Washer, Hvsptik Bearing and Retainer Assy Screw, 5/16+18X .50 Jack Assy#41-36T&TT Bearing and Retainer Assy Screw, 5/16+18X .50 Chain Roller #42 X 40P I CRAFTSMAN30" - 11H.P. SNOW THROWER GEAR CASE ASSEMBLY 536,886220 314014D REF.I NO_9=ART NO. 896 895 910828 71100 330434 313872 780151 313870 313871 760527 897 j3141 1315,,,I313861 300 301 303 3O4 305 306 310 311 312 313 I I I I I I I I I 1 PART NAME Gear Case RH Gear Case LH Screw, 5/16-24Xl ,00 Nut, 5/t6-24 Screw, 5/16=24Xl °50 Pipe Plut Oil Sea_ Bearing Sleeve Flat'washer Auger Shaft Gasket, Gear Box Worm Gear 29 JREF NO. PART NO. 3t6 32O 321 322 323 324 326 327 33O 340 73905 313914 583126 48275 313828 48275 50795 313862 53731 585423-853 PART NAME Woodruff Key#91 Ring, Quad Bearing. Flange Flatwasher .752X1,24Xo093 Bearing, Roll Flatwasher .752X1 24X,093 HFPro Key 606 Worm Gear Bearing. Sleeve impeller Assy CRAFTSMAN 30" - 11H.P° SNOW THROWER DISCHARGE CHUTE ASSEMBLY 536.886220 f_ REF, NO, PART NO. 580 582 584 585 586 587 600 601 602 761168-853 578088 71038 578088 6711 71038 761169-853 586280 120393 603 608 607 608 71038 585214-853 302628 i71067 609 782585 610 337227 611 585193 PART NAME Upper Chute Screw, 5/16-18X ,75 Nut, 5/16-18 Reghxctrtk Screw, 5/16-18X .75 Plastic Washer, Nut, 5/16-18 Reghxctrlk Lower Chute Bolt, 5/t 6-18X1.00 Flatwasher .344X ,69X.065 Nut, 5/16-18 Hexnyl Chute Collar Screw, 1/4-20X 75 Flatwasher ,286X,63Xo065 Nut, 1/4-20 Reghxctrtk Inner Ring Retainer Outer Ring Retainer 340892E-1 3O i CRAFTSMAN 30" -11H.P. SNOW THROWER 536.886220 AUGER HOUSING ASSEMBLY @ 339974 M REF. NO. 480 482 483 PART NO. PART NAME 583146 71371 71074 Pulley, V4L 8.40 OD Square Key, 16SQX.88LG Flatwasher .53 X1_00X,063 Nut, 1/2-20 Reghxctdk Spacer, Sleeve Ball Bearing Retainer Ball Bearing Screw, 5/16-18X .75 Nut, 5/16-18 Reghex Housing Assy Plug Scraper Blade Bolt, 5/16-18X .75 Nut, 5/16-18 Hxwdfllk Whiz Auger Assy RH 484 485 490 491 493 499 5O0 5O9 510 511 514 274654 334514 582960 43846 180077 710026 760666-648 760040 760659-853 340720 710026 520 760595-853 REF. NO. 52I 522 523 524 525 526 PART NO. 760596-853 3943 313873 73755 527 540 541 542 782967 585385-853 340720 120393 543 544 120638 120376 * When ordering replacement parts order Shear Pin, part #760875. 3_ PART NAME Auger Assy LH Screw, 114o20X1.75 Spacer Stebve Nut, 1/4-20 Reghxctrlk Auger Shaft Bearing Flatwasher 1.005X1.31X.035 Screw, 5/16-18X .88 Height Adj° Skid Bolt, 5/16-18X .75 Flatwasher °344X .69Xo065 Washer, HvsptIk Nut, 5116-18 Reghex CRAFTSMAN 30"-11H.P. SNOW THROWER 536.886220 HEADLIGHT PANEL ASSEMBLY REF. NO, PART NO. °,,=!41!']J g21 ' :, 620 583490 621 622 581575 583491 623 180024 760745 760821 11234 120393 120638 760482 120376 782585 307781 624 625 , i626 627 628 629 830 631 832 PART NAME Housing, headlight Upper Headlight Assy Housing, headlight Lower Screw, 114-20x 125 Wire Harness Bracket, Light Screw, 5/16-18 x 2.75 Washer, Fiat Washer, Lock Bracket, Mount Nut, 5116-18 Nut, 1/4-20 Screw, #8 x 1.75 3426236 WHEEL ASSEMBLY I O REF. NO. PART NO. 650 5830 7 652 653 i654 655 '656 671 673 675 676 '677 678 679 32 583007 73839 782585 581730 583013 73840 585591 584633 577015 782585 239 73842 PART NAME Axle Shaft ..... Hub Sprocket Screw, 1/4-20X225 Nut, 1/4-20 Reghxctrik Bearing, Flange Roller Chain Flatwasher o765X1.12X06 Wheel Bushing _re and Rim Screw 1/4-20X1 ..76 Nut, 1/4-20 Reghxctdk Retex Ring Klik Pin .25 X 1.38 DIA 318542F CRAFTSMAN 30" '11H.P. SNOW THROWER HANDI.E ASSEMBLY 536.886220 °o 340090K_1 REF, NO. 720 721 724 725 581736 581738 7268 71072 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 120382 1499 7289 578328 581761-853 581758-653 581766 300311 3535 4049 579057 180016 782585 8417 584673 PAR1"NO, REF, 'NO. PART NAME Handle, Upper LH Handle, Upper RH Screw, 3/8-16X300 Flatwasher .406X _81X.066 Washer, Regsptik Nut, 3/8-16 reghxctrlk Stop, Plastic Grip, Handte Handle Assy, LH Handle Assy, RH Rod, Clutch Handle E Ring Push-onNut Bumper Cam Bracket Screw, 1/4-20X 50 Nut, 1/4-20 Cam Lock, Pin, Spring Pivot 33 PART NO. 741 '742 743 744 745 746 750 751 752 753 754 755 756 760 761 762 73664 579257 579869 I673 782585 308146 5543-853 782967 120638 1498 180079 302680 71007 578330-853 302900 120393 763 764 120638 120376 PART NAME Push-on Nut 3/8" Cable, Clutch Control Tension Spring Spring, Auger Clutch Nut, 1/4-20 Reghxctrlk Boot, Clutch Spring LowerHandle Screw, 5/16-16X .88 Washer, Hvsptlk Nut, 5/16-18 Reghxctdk Screw, 5/16-18X 1.00 Washer, Flat Screw, 3/8-16X2.00 Panel Assy Screw, 5/16-18X1.75 Flatwasher .344X °69X.065 Washer, Hvsptlk , Nut, 5/16-18 Reghex RAFTSMAN 4-CYCLE ENGINE MODEL NUMBER: 143.981001 lrburetor No.640054 @"-37 _'-,37 I "- r2 f ;tEF. PART !O. iNO. ) 10 I4 15 16 t7 640054 631776A 631970 631776 650506 632112 632174 630735 632164 650417 18 __0 20A _5 630766 640016 640053 631951 ) REF PART NAME Carburetdr '(incl 184 on engine) Throttle Shaft & Lever Ass'y. Throttle Retum Spring Throtter Shutter Shutter Screw Choke Shaft & Lever Assy Choke Shutter Choke Positioning Spring Fuel Fitting Throttle Crack Screw/Idle Speed Screw TensionSpring Idle Restrictor Screw Idle Restsfictor Screw Cap Float Bowl Assy (tncl 32&33) PART N_, No., 27 28 29 30 63t 024 632019 631028 631021 31 32 33 36 37 40 44 47 48 631022 27136A 27554 640005 632547 640012 27110 630748 631027 PART NAME Float Shaft Float Float Bowt "O" Ring Inlet Needle, Seat & Clip (lnc131) SpringClip Bowl Drain Assembly Drain Plunger Gasket Main Nozzle Tube "O" Ring, Main Nozzle Tube High Speed Bowl Nut Bowl Nut Washer Welch Plug, Idle Mixture Well Welch Plug, Atmospheric Vent CRAFTSMAN 30'_- '11H.P. SNOW THROWER 536.886220 REMOTE CHUTE ASSEMBLY 4 A i REF. NO, 965 966 967 968 969 970 971 972 975 990 991 992 993 995 996 PART NO. 780207 120385 310088 120393 46931 180077 780066 1498 761129 122168 120394 4051 578659 578293 71046 PART NAME Spring, Tension Washer, Flat Bolt, t/4-20 Flatwasher, 344x.69x.065 Nut, 1/4-20 Screw, 5/16-18X °75 Bracket, Cable Chute Nut, 5/16,.18 Reghxctrlk Cable, Chute Control Screw, 3/8-16 x 1.75 Washer, Flat Washer, Spring Lever, Chute Knob, 1.5 Diameter Nut, 3/8-16 343076B 35 CRAFTSMAN 30" - 11H.P, SNOW THROWER CHUTE CONTROL ROD ASSEMBLY 36 536.886220 CRAFTSMAN 30" - 11H°Po SNOW THROWER 536.886220 CHUTE CONTROL ROD ASSEMBLY REF_ NO. PART NO. 850 851 578295 71072 852 853 854 855 856 857 858 859 121222 578051 578043 1795 73664 578044-853 180077 120393 860 861 862 864 71038 761099 30289 761066-853 867 868 872 873 874 875 676 677 339560 55023 578063 578309 578060 579493 585195 585196 PART NAME Rod, Assy Upper Chute Flatwasher 406X .81X.066 Cotter Pin Cover, Chute Crank Handle Retainer Cap 3/8 Nut, Push-on 3/6" Bracket, Console Screw, 5/164 8X ,75 Flatwasher ,344X ,69X,065 Nut, 5116-18 Hexnyl Rod, Mid-Chute Assy Wave Washer Bracket, Lower Chute Control Rod ,Lower Chute Assy Trim 77°5" Block, Universal Pivot° Clevis Pin Pin, Universal Joint Cotter Pin Worm Bracket Worm Gear 340866G 37 CRAFTSMAN 30" - 11H.P. SNOW THROWER DECALS 536.886220 340893B REF NO. PART NO. 822 823 824 B25 828 827 828 8291 i833 38 760970 313892 70141 302922 760968 760967 761078 761095 760983 PART NAME Decal, t2" Impeller Decal, Danger Chute Decal, Danger Foot Decal, Danger Decal, Craftsman Decal, 11/30 ES Decal, Danger Chute Decal, Control Panel Decal, Toolbox CRAFTSMAN30" - 1 '1H,P. SNOW THROWER HANDLE ASSEMBLY 536.886220 340090K-2 REF. NO. PART NO. 770 339966 771 308313 772 300303 774 579440 780 578144-853 78t 122168 782 313842 783 120394 784 71046 785 73787 788 578292 790 121222 791 120393 792 760966 793 120368 795 120638 796 313841 811 579944 812 337436 813 71111 PART NAME Consote Plug Screw, .25X75X.51 Screw, 1/4-20X ,50 Gear Selector Bracket Screw. 3/8-16X1.75 Spring Flatwasher ,406X .81X_065 Nut, 3/8-16 Hexnyl FIatwasher Knob, to50 DIA Cotter Pin .090 DIAX _75LG Fiatwasher ,344X ,69X,065 Shift Red Nut. 5/16-24 Reghex Washer, Hvsptlk.328Xo60X.09 Steel Bal! Joint Bearing Flange Rod, Assy Yoke "Panel" Nut 3/8=16 CRAFTSMAN 3_ 4-CYCLE ENGINE MODEL NUMBER: 143.981001 z_'T 19 _1 186 4_ ;RAFTSMAN :_ef.# I Part Noi 2 3 4 35371 27652 650820 31857 5 15 15A 15B 16 17 18. 19 20 25 26 28 30 35 36 37 38 40 40 40 41 41 41 42 42 42 43 45 47 48 49 50 50 55 69 70 71 75 90 91 82 83 84 86 87 89 90 92 93 100 101 102 103 110 110A 119 120 125 125 126 126 127 126 129 130 131 131A t35 30969 1306990 30700 1650494 33454 129916 1651026 134663 135319 J36460 }650561 | 30322 136245A J29626 |29916 1292t6 129642 |35776 135777 J35776 135773 |35774 135775 |35779 J35760 135781 135772 136896 1651033 134034 136896 135375 I33273A |650128 _35262A }35376 J35377 ]35319 131845 130590A 135378 |30588A |29193 |650833 |650832 |32589 1611193 1650860 1650861 i35135 1610118 1651024 1651007 135187 137047 136451 136449 127878A 127680A 134035 |34036 {650691 |650690 |650727 |6021A |650694A _650713 |35395 t39 |33369 140_650836 4-CYCLE ENGINE Description ! Cyiinder (incl 2 20 72) ! Dowel P{n ', Screw, 1/4-20xlt2" ! Oil Drain Extension i Extension Cap , Governor Rod (Inc115A & t58) Governor Yoke = Screw 6-40 x 5/16 Governor Lover Govemor Lover Clamp ScrewT-15 6-32x318" Speed Control Spring Oil Seal Blower Housing Baffle Screw 1/4-20x5t8" Loocknut 8-32 Crankshaft = Screw 10-32x314 Lockwashor Locknut 10-32 Retaining Ring Piston,Pin,&Ring Set(Std) Piston,Ptn,&Rtng Set(-010:) Piston,Ptn,&Ring Set{,020 ) Piston&Pin Assy(Std(Incl.43) . Piston&Pin Assy(o010. OS)(tnc143) Piston&Pin Assy(.O20 OS(Inel. 43) Ring Set (Std) Ring Set (.010 = OS) Ring Set (..020 'OS) Piston Pin Retaining Ring Connecting Rod Assy(tncl 47,49) Connecting Rod Bolt Vatve Lifter Oil Dipper Camshaft (MCR) Blower Hsing Extension Screw 10-24xl/2" Cylinder Cover Gasket Cylinder Cover (tncl 71,75,&80) Crankshaft Bushing Oil Sea_ Governor Shatt Washer Govemor Gear Assy.(tnc181) Govemor Spool Retaining Ring Screw, 1/4-20xl-3116" Screw 1/4-20xld 1/16 Flywheel Key Flywhea_ (w/ring gear) Lock Washer Flywheel Nut Softd State Ignition Spark Plug Cover Solid State Mttng Stud Screw Torx T-15 10-24x15/16 Ground Wire Ground Wire Cylinder Head Gasket Cylinder Heed ExhaustyalL'e (std)!lnc1151) Exhaust Vatve(1/32 OS)(inct I51) Intake Valve {std)(!ncl. 15t) Intake Valve (1/'32 OS)(tnc1151) Washer Belfeviflo Washer Screw, 5/'16-18xl-3/'4" Screw 5/'16-18x1-1/2 Screw, 5/'16-18 x2 . Screw 5/16-16 x 5/'8 Resistor Spark Ptug(RJ19LM) Governor Gear Bracket Screw 10-24xlt2 MODEL NUMBER: 143.981001 Ref.# Part No. 149 149A 150 151 t69 170 171 172 I73 t74 178 182 183 184 185 166 t868 200 27862 35662 27881 32561 27896A 28423 28424 28425 35350 650126 29752 30088A 34587A 33263 33677 34667 36652 34677 Valve Spring ( Valve Spdng ( Valve Spring Valve Sprlng] _or Valve Cover C et Breather Bod Breather Elerr Valve Cover Breather Tub_ Screw 10-24 t/'2" Nut & Lock Washer 1t4-28" Screw, 1/4-28 ChokeBraeke Carburetor To _take Pine Gskt intake P_pe Governor Lin_ Choke Spring Control Bkt (tncL 203.204) 203 31342 204 651029 208 610973 207 33878 209 650821 215 35440 219 34586 _20 35438 222 25620 223 650378 224 27915A 260 35447A 26t 650786 262 297478 264A 650602 265 332728 275 35056 276 31586 277 651002 28t 33013 282 _50760 265 359858 267 29752 290 30705 292 26460 298 650665 300 34156A 301 35355 305 35554 307 35499 306 35540 Compression Spring . Screw, T-10 5-40x7/16 Terminal Throttle Unk Screw 10-32 1/2= Control Knob Choke Rod Choke Knob Screw 10-32 I/2" Screw Torx 1"5/'! 6-t8x1-1/8" Intake Pipe Gasket Blower Housi_ Screw 5/16-1E Screw Torx 1". 5/'16-24x21/32' Screw, 1/4-20 Cylinder Hoa_ :_ver(BIack) Muffier Locking Plate Screw 5116-1E 8" Starter BubbS_ _ver Screw 8-32x3, Starter Cup Nut & Lock w_ 1/'4-28 Fuel Line Fuel Line Clar _p Screw 1/4d5: If4' Fuel Tank (Inci 292 & 301) Fuel Cap Oil Fi]t Tube "O" Ring Fill Tube Ciip 310 36205 314 650973 315 !611111 1323 i611118 325 29443 327 35392 328 35593 329 1610973 335 35057A 336 i650765 338 28942 340:34154 341 i34155 342 650561 350 ;570682 351 !32160C 355 590574 364 33377 365 :,650767 370 36261 3708 i35077 370C 36501 3701 35878 380 640054 390 590733 396 33329D Dipstick Screw 1/4-20 x 3/'4 Allemator Coi{(18 Watt)(lnc1323) Terminal Wire Clip Starter Plug Ignttton Key Terminal Carburetor Co Screw 10-32x'/'2" Screw 10-32x3/8" FuelTank Bracket FueI Tank Bracket Screw 1/4-20x ;/8" Primer Bulb Primer Line Starter Handi_ (Mitten Grip) Carburetor Co tracker Screw 8-32x2_/64" Identification [ Control Decal Primer Decal Wamfng Deca Carburetor (In, 184) Rewind StarVe Electric Starts Motor Kit (Optional) Gasket Set 400 36452A Desc iptton CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER: 143.981001 Starter No. 590733 !1 _,-._w 11 12 PART NO. 590733 590599A 590600 590696 590601 590697 590698 590699 590709 590734 590535 13 590574 iREF, _NO. _0 1 i2 i3 4 5 6 i7 is _i _ PART NAME RewindStarter SpringPin (lncL4) Washer Retainer Washer Brake Spring Starter [Jog Dog Spring Pulley & Rewind Sprg Assy Starter HousingAssy Starter Rope (Length 96"x9/64" dta) Mitten Grip Handle(not included with starter) 42 ,RAFTSMAN 4-CYCLE ENGINE MODEL NUMBER: 143.981001 ;tarter Noo590749 I REF, NO. 0 1 2 3 4 5 6 ;;7 181 12 13 PART ,,N(3, 590749 590599A 590600 590679 590601 590678 590680 590412 590682 590750 590535 590574 PART NAME Rewind Starter SpringPin (IncL 4) Washer Retainer Washer Brake Spring Starter Dog Dog Spring Pulley & Rewind Spring Assy, Starter Housing Ass y; . Starter Rope (Ig|h 98 x9/64 ) Mitten Grip Handle (Not included with starter) 43 For the repair or replacement parts you need delivered directly to your home Call 7 am-7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega a domicilio -1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7247) Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811 For the loCation of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am -5pm, Monday-Saturday 1-800-827-6655 When requesting service or ordering parts, always provide the following information: - Product Type • Part Number • Model Number • Part Description Sm/ R8 America's Repair Specialists Printed in U_S.A.
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