Craftsman 917270412 User Manual LAWN TRACTOR Manuals And Guides L0809537
CRAFTSMAN Lawn, Tractor Manual L0809537 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917270412 917270412 CRAFTSMAN LAWN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN TRACTOR #917270412. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN TRACTOR Manual
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Owner's Manual ® 13.5 HP ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE LAW TRACTOR Model No. 917o270412 o Safety o Assembly o Operation Maintenance o Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Sears, Roebuck and Co., Hoffman For answers to your questions about this product, Call: I=800-659°5917 Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat Estates, IL 60179 Warranty ...................................................... 2 Safety Rules ............................................ 2 Product Specifications ................... ........ 5 Operation ............................................... Maintenance Schedule .......................... LIMITED ONE YEAR WARRANTY 11 17 Maintenance ........................................... 17 Service and Adjustments ........................ 21 Storage,... ............ .................................. 27 Tr0uble'shooting..:.:: ........................... :..... 28 Repair Parts .......................................... 34 Parts Ordering ........................ Back Cover ON CRAFTSMAN RIDING EQUIPMENT For one (1) year from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: o Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etco • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass° o Repairs necessary because of operator' abuse, negligence, tmproper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. o Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge, in-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply)° This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co, D/817 WA, Hoffman GENERAL OPERATION o Read, understand, and follow all instructions in the manual and on the machine before starting. o Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade° o Be sure the area is clear of other people before mowing_ Stop machine if anyone enters the area. Estates, IL 60179 o Never carry passengers. o Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. o Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place° o Slow down before turning, o Never leave a running machine unattended, Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. o Turn off blades when not mowing. o Stop engine before removing grass catcher or unclogging chute° o Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs° o Watch for traffic when operating near or crossing roadways. o Use extra care when loading or unloading the machine into a trailer or truck. SLOPE • Do not try to stabilize the machine by putting your foot on the ground, o Do not use grass catcher on steep slopes. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children,, Children are often attracted to the machine and the mowing activity.. Never assume that children will remain where you last saw them° • Keep children out of the mowing area and under the watchful care of another OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death,, All slopes require extra caution_ If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO: responsible adult. o Be alert and turn machine enter the area° off if children o Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation° o Never allow children to operate the machine. • Mow up and down slopes, not across° o Remove obstacles such as rocks, tree limbs, eta o Watch for holes, ruts, or bumps Uneven terrain could overturn the machine,. Tall o Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. grass can hide obstacle& o Use slow speed., Choose a low gear so that you will not have to stop or shift while on the slope. o Follow the manufacturer's recommen- SERVICE o Use extra care in handling gasoline and other fuels. "]'hey are flammable and vapors are explosive,, Use only an approved container° Never remove gas cap or add fuel with the engine running° Allow engine to coo! before refueling. Do not smoke. Never refuel the machine indoors° Never store the machine or fuel container inside where there is an dations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments° These can change the stability of the machine,, . Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction_ , Avoid starting or stopping on a slope° tf tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: open flame, such as a water heater o Never run a machine inside a closed area. o Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. o Never tamper with safety devices, Check their proper operation regularly_ o Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage° Allow machine to cool before storing° * Stop and inspect the equipment if you strike an object,. Repair, if necessary', before restarting. Do notturn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible_ , Do not mow near drop-offs, ditches, or embankments° The mower could sud_ denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in., , Do not mow on wet grass.. Reduced traction could cause sliding.. 3 ° Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and Use extra Caution when Servicing them. o Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing, Stop machine if anyone enters the area. Nevermakeadjustmentsor repairswith to wear,damage,anddeterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. . Never carp] passengers_ o Mow up and down slopes (15 ° Max), not across. o Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. o Use slow speed_ Choose a tow gear so that you will not have to stop or shift while on the slope_ o Avoid starting or stopping on a slopes If tires lose traction, disengage the blades and proceed slowly straight down the slope. o Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible_ ,_Look for' this symbol to point out important safety precautions. It means CAU-, TtON!!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED. this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm° , Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. o Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. o Keep children out of the mowing area and under the watchful care of another responsible adulL o Be alert and turn machine off if children enter the area_ o Before and when backing, look behind and down for small children. _CAUTION: In order to prevent •_WARNING: accidem tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug. 4 The engine exhaust from PRODUCT SPECIFICATLONS " AsouNE: MAINTENANCE GALLO.S CAPACITY AND TYPE: UNLEADED REGULAR OlL TYPE (API-SF/SG/SH): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: &0 PINTS SPARK PLUG: GAP: ,030") Champion RJI9LM or J19LM VALVE CLEARANCE: INTAKE: .O05"-.007" EXHAUST: .009"-..01 t" GROUND SPEED (MPH): FORWARD: 1sT 2 ND 3 RD 4 TM 5 TM 6TM REVERSE: 1.0 1,3 2.t 3.1 40 5.1 Io6 TIRE PRESSURE: FRONT: 14 PSI REAR: 12PSI CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 25 MIN, CCA: 190 CASE SIZE: UIR BLADE BOLT TORQUE: 27-35 FT. LBS. CONGRATULATIONS on your purchase of a Craftsman Tractor° It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor° Please read and retain this manual. The instructions wil! enab{e you to assemble and maintain your tractor properly.. Always observe the "SAFETY RULES". AGREEMENT A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details° CUSTOMER RESPONSIBILITIES o Read and observe the safety rules., o Follow a regular schedule in maintaining, caring for and using your tractor. ,, Follow the instructions under "Maintenance" and "Storage" owner's manual,. sections of this ,_WARNING" This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws ('# any). if a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code)_ Other states may have similar laws, Federal laws apply on federal lands_ A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual). PartsBagcontentsshowr){ull size ..... (2) Sheet Metal Screws #10-16 x 1/2 (1) Locknut 3/8-24 (1) Large Flat Washer (1) Knob (1) Shoulder Bolt 5/t6-18 t (1) Washer 17/32 x 1-3/16 x 12 Gauge Partspackedseparately in carton i -% • : . ,,,_,, Seat Video Cassette Steering Wheel ! I I ! 1 I r 1 I l I I I t I I ! Steering Boot Manual Parts Bag Parts Bag contents not shown full size Wheel Steering insert Slope Sheet (2) Keys __ -_ Bushing teering ,_: 7 Steering Wheel ............ Adapter Yournewtractorhasbeenassembledat the factorywithexceptionofthose partsleft unassembledforshippingpurposes.To ensuresafe andproperoperationof yourtractor :ali_lSa'_s:ahd hardwareyou assiamblemustbe tightenedsecurely.Usethe correcttoots:_ _: as necessaryto insurepropertightness.Reviewthe videocassettebeforeyou begin° TOOLS REQUIRED ASSEMBLY FOR o Snap steedng wheel insert into center of steering wheel. o Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid_ A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below_ (1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) Phillips Screw driver (1) Tire pressure gauge Insert When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel). TO REMOVE TRACTOR _ Sheet StZeering ATTACH STEERING _ -"-Q\ S" " w_Steering teenng Adapter _ UNPACK CARTON o Remove all accessible loose parts and parts boxes from shipping carton (See page 6). o Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat, = Check for any additional loose parts or boxes and remove. ROLLING _/f--._ Metal FROM CARTON BEFORE SKiD Large Flat Washer TRACTOR BootSteering _b Steering (Assembly Position) Bushing Tabs ,, OFF Steering Shaft (Shipping "_"Position) //"'_'" WHEEL ° Slide the steering bushing over' the steering shaft, ° Raise steering shaft forward until screw holes in dash line up with steering bushing_ Install two (2) sheet metal screws and tighten securely° o Position steering boot over steedng shaft. ' ' // _ .......... _ Tab Slot TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. o Release parking brake by depressing clutch/brake pedal, ° Place gearshift lever in neutral (N) position. ° Roll tractor forward off skid. ° Remove banding holding discharge guard up against tractor: o Place tabs of steering boot over tab slots in dash and push down to secure. = Slide steering wheel adapter onto upper steering shaft. = Position flont wheels of the tractor so they are pointing straight forward. o Position steering wheel so cross bars are hodzonta!.(left to right) and slide onto adapter, o Assemble large flat washer and 3/8-24 Iocknut and tighten securely. 8 : HOWTO SETUPYOUR CHECK BATTERY INSTALL SEAT Adjust seat before tightening knob° TRACTOR • Lift seat pan to raised position and open battery box door. , If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions)° adjustment o Remove cardboard packing on seat pan.. o Place seat on seat pan and assemble shoulder bolt, Tighten shoulder bolt securely, • Assemble adjustment knob and flat washer loosely, Do not tighten. o Lower seat into operating position and sit on seat. o Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal al! the way down. • Get off seat without moving its adjusted position, o Raise seat and tighten adjustment knob securely. Seat Seat Pan Ba_e_ Box Seat Pan Shoulder Bolt Fiat Washer Adjustment Knob 9 CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled° See "TO LEVELMOWER HOUSING":in the Service and Adjustments section of this:: manual, CHECK FOR PROPER ALL BELTS POSITION _"CHECKLIST PLEASE REVIEW CHECKLIST: .... BRAKE A!l:assemblyinstructions completed. have been •/ No remaining loose parts in carton. _," Battery is properly prepared and charged. (Minimum 1 hour at 6 amps)_ •/ Seat is adjusted comfortably and tightened securely. #" All tires are propedy inflated. (For shipping pu_oses, the tires were overinflated at the factory)° #" Be sure mower deck is properly leveled side-to-side/front-to-rear for best OF See the figures that are shown for replaco ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual° Verify that the belts are routed correctly. CHECK ,[ THE FOLLOWING SYSTEM After you ieam how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual J ,/ cutting results. (Tires must be properly inflated for leveling). Check mower and ddve bett& Be sure they are routed properly around pulleys and inside all belt keepers, Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOW TO USE YOUR 'TRACTOR, PAY EXTRA,_TTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,/ ,/ Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded gasoline. #' Become familiar with all controls - their location and function. Operate them before you start the engine_ ,/" Be sure brake system is in safe operating condition° 10 Thesesymbolsmayappearon yourtractoror in literaturesuppliedwith Learn and understand BATTERY ENGINE ON the producL their meaning,, SLOW FAST CAUT1ON OR WARNING REVERSE FORWARD ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED \ FUEL CHOKE L ®)St H ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL HIGH LOW KEEP AREA CLEAR IGNITION MOWER LIFT ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION} FREE WHEEL DANGER, KEEP HANDS AND FEET AWAY (Automatic Models only) 11 KNOW YOUR TRACTOR READ THiS OWNER'S TRACTOR .... MANUAL AND SAFETY RULES BEFORE OPERATING YOUR Compare the illustrations with your tractor to familiarize yourseif with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ammeter Ignition Switch Light Switch Lift Lever Plunger ThrottleChoke Control Attachment Lift Clutch/Brake Pedal ht Adjustment Gearshift LeVer ............................. Our"'iractors Parking Brake €0-nform toihe safe_"Standards National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position. of the Ameiican ...... GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-). 12 HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator presence sensing switch° When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. TO SET PARKING BRAKE . Depress clutch/brake pedal into full "BRAKE" position and hold, o Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever Throttle!Choke Control lever _ -... 'Engaged" Position _(f'--" _ _-_ _, _,_ _" "q_-S- 14_ _; _" I>_._\ I i,i_:; Clutch/Brake Pedal "D;'v_' Position \ ""--4 r__k-J _ o°lr<.1-_ _ ,, Disengaged Position _ --" NOTE: Under certain conditions ,_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL Always operate engine at full throttle • Operating engine at less than full throttle reduces the battery charging rate,, • Full throttle offers the best bagging and mower performance° TO MOVE FORWARD "Disengaged" Position , Park,ng when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas AND BACKWARD The direction and speed of movement is controlled by the gearshift lever, ° Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. ° Move gearshift lever to desired position. /,,_a_e,_a,, Position "- ,, Slowly release clutch/brake start movement. ,, .___,,-._ Lever Brake" Position pedal to IMPORTANT: Bring tractor to a complete stop before shifting or changing gears° Failure to do so wilt shorten the useful life of your transaxle TO ADJUST MOWER CUTTING HEIGHT STOPPING MOWER BLADES o To stop mower blades, move attachment clutch lever to "DISENGAGED" position° GROUND DRIVE o To stop ground drive, depress clutch/brake pedal into full "BRAKE" position. o Move gearshift lever to neutral (N) position. The position of the attachment lift lever determines the cutting height, o Grasp lift lever,, o Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4'L The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns, mow often and after moderate growth. ENGINE o Move throttle control to slow position° NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire", o Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. ° Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged (dead). 13 ° Forbestcuttingperformance,grass over6 inchesin heightshouldbe mowedtwice. Makethe firstcut relativelyhigh;the secondto desired TO OPERATEMOWER " ............ '(our tractor is equipped with an operator presence sensing switch. Any attempt by the 0perator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut .... ° Start mower blades by engaging attachment clutch control. ° TO STOP MOWER BLADES - disengage attachment clutch control. ,_kCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. Attachment Lift Lever _L._High Position _ Attachment / Lift Lever / _... _" _ /_-- _ _/ Low Position _,. High Positing//_ ----_=_ "Disengaged" Position _",_ Disch are g - Guard TO OPERATE ON HILLS ,_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. A slope guide at the back of your manual is provided for your use. o Choose the slowest speed before starting up or down hills. = Avoid stopping or changing speed on hills° o If slowing is necessary, move throttle control lever to slower position. o if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. o Move gearshift leverto 1st gear: Be sure you have allowed room for tractor to roll slightly as you restart movement. o To restart movement, slowly release parking brake and clutch/brake = Make all turns slowly. pedal. TO TRANSPORT ° Raise attachment lift to highest position with attachment lift control. = When pushing or towing your tractor, be sur, e.ge.a[s,hi!t lever isin neutral (N) 1_6Sitiofi:: :''" .... ..... = Do not push or tow tractor' at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.)_ BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL ° The engine in your tractor has been shipped, from the factory, already filled with summer weight oil • Check engine oil with tractor on level ground_ ° Remove oil fill capldipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached° Do not overfilL o For cold "weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). = To change engine oil, see the Maintenance section in this manual ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IIVlPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. ,_WARNING: Experience indicates that alcohol blended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. 14 Drain the.gas .tank, start the engine and let it run until the fuel lines and carburetor are WARM above) empty, Use fresh fuel next season. See Storage instructions for additional informationo Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur° WEATHER STARTING (50 ° F and When engine starts, move the throttle control to the fast position,. o The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. ,_kCAUTION: Fill to bottom of gas tank filler neck. Do not overfill Wipe off any spilled oil or fuel Do not store, spil! or use gasoline near an open flame. TO START ENGINE COLD WEATHER BELOW) STARTING ( 50 ° F AND o When engine starts, allow engine to run with the throttle control in the choke When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine° o Sit on seat in operating position, depress clutchlbrake pedal and set parking brake° o Place gear shift lever in neutral (N) position_ o Move attachment clutch to "DISEN- position until the engine runs roughly, then move throttle control to fast position,, This may require an engine warmup period from several seconds to several minutes, depending on the temperatureo ° The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance,, See "TO ADJUST CARBURETOR" in the GAGED" position.. , Move throttle control to choke position.. NOTE: Before starting, read the warm and cold starting procedures below.. • insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts.. Do not run starter continuously for more than fifteen seconds per minute° If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again_ If engine still does not start, move the throttle control back to the Service and Adjustments manual choke position and retry.. t5 section of this f o When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished , MOWING TiPS o Tire chains cannot be used when the mower housing is attached to tractor. o Mower should be properly leveled for best mowing performance. See 'qO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual o The left hand side of mower should be used for' trimming° o Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine_ This will result in a more even distribution of clippings and more uniform cutting. If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height, o Do not rnow grass when it is wet. Wet grass will plug mower and leave undesirable clumps_ Allow grass to dry before mowing. o Always operate engine at full throttle when mowing to assure better mowing performance and proper-discharge of material,, Regulate ground speed by selecting a low enough gear to give the mower' the best cutting performance as well as the quality of cut desired° o When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. 16 CUSTOMER RESPONSiBiLITIES MAINTENANCE SCHEDULE AS YOU COMPLETE . REGU_R SERVICE /_/_o_/_o_/_ /_(?,_0_ .Jf'_e-_'_SER\,/tCE CheckB,akeOperat i on '! Check T R A Tire Pressure for Loose "S'h'a'_e_Repiace a## Check Battery Level R clean Battery and Terminals/Recharge H tt @ • ....... , 644, V' V _ V' Cooling Adjust Blade Belt(s) i Adjust Motion Drive Tension Belt(s) _s Tension . Oil Level Engine , _ , _ Oil V's , . _,2,_ V" E Clean Air Filter N ciean Air screen G / inspect Muffler!SparkArrestor Replace Oii Fiiier(ifequipped) {&_1,2 N _iean E,minec00ii,g runs e/_ Replace Spark _ Replace Air Filter Paper Replace Fuel V_'z 644_ It V' pfug Cailridge 6_ _#"#2 Filler G/ 1 * Change mote ellen when opai'atlng under a heavy load or In high ambient 2 - Sorv_{::e mote often when operating Ir_dirty or dusty conditions 3 - If equipped with o!1 filter, change oil every 50 hour; GENERAL " 6/7 MOWer Blades Engine " ............ 64# 0 Change DATES 1 1 I iifill _'4 Fasteners Lub;icatlon Chart Check Transaxie ....... and C Check ' _# check operator Presence Inledock Systems Check / RECOMMENDATIONS tempefrJt_'e$ 5 - I{ equipped wilb adjustable 6 _ Not required 7 - Tlg_hton front If equipped axle pivot LUBRiCATiON The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some ;yslom with mathlenarlco÷froo battery boil to 35 {t,-Ibs m#,.,_imum CHART Spindle-Zerk FV' ' It. I I @ FrontWheel adjustments will need to be made periodically to properly maintain your tractor, All adjustments in the Service and Adjustments section of this manual should be checked at least once each season, ,. Bearing _ 0 Eng_ne_, ,_.,, @ Attachment! Clutch ! Pivot(s) i = Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear,. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer,. ' ,°° i i "--'r @ SAE 30 or 10w30 Motor OIL @ General Purpose Grease Refer to Maintenance "Engine" Section BEFORE EACH USE o o , o Check engine oil level. Check brake operation. Check tire pressure.. Check operator presence and interlock systems for proper operation. • Check for loose fasteners. IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that wilt shorten the life of the selflubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly, t7 TRACTOR Always observe safety rules when performing any maintenance° BRAKE OPERATION o Reassemble hex bolt, lock washer and flat washer in exact order as shown. = Tighten bolt securely (27-35 Ft. Lbs. torque). tf tractor requires morn than si_ (6)_feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES IMPORTANT; Blade bolt is Grade 8 heat treated. .... Mandrel Assembly _-age up Blade Center Hole = Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" on page 3 of this manual)° ° Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber, • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. Lock Washer -,,..._ .._" Star .,- "=' Flat Washer Hex Bolt (Grade 8)* *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE _ TO SHARPEN BLADE NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced_ An unbalanced blade wilt cause excessive vibration and eventual damage to mower and engine_ ° The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while it is on the mower. ° To check blade balance, you wilt need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- SYSTEM Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described below, repair the problem immediately. o The engine should not start unless the clutch/15rake pedal is fully depressed and attachment clutch control is in the disengaged position. o When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engme_ o When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. o The attachment clutch should never operate unless the operator is in the seat° BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL • Raise mower to highest position to allow access to blades. , Remove hex bolt, lock washer and flat washer securing blade. = Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. ancer)o NOTE: Do not use a nail for balancing blade_ The lobes of the center' hole may appear to be centered, but are not. o Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground_ If blade is balanced, it should remain in a horizontal position if either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Center Hole 5/8" or Pin Blade BATTERY Your' tractor has a which is sufficient However, periodic with an automotive life. t8 battery charging system for normal use. charging of the battery charger will extend its • Keepbatteryand terminalsclean. o Keepbatteryboltstight. ° Keepsmallvent holes open, ° Rechargeat 6-to amperesfor i hour° TO CLEANBATTERYANDTERMINALS Corrosionanddirt on the batteryandterminalscan causethe batteryto"leak" power. • Openbatterybox d0or. • DisconnectBLACKbatterycablefirst thenRED batterycableand remove batteryfromtractor° • Rinsethe batterywith plainwaterand dry° • Cleanterminalsand batter,/cableends withwirebrushuntilbrighL • Coatterminalswithgreaseor petroleum jelly,, ° Reinstallbattery(See"REPLACING BATTERY"in the SERVICEAND ADJUSTMENTSsectionofthis manu- a0. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary° The belts are not adjustable, Replace belts if they begin to slip from wear., TRANSAXLE COOUNG Keep transaxte free from build-up of dirt and chaff which can restrict cooling. "'-_(_ AIR GRADES 1 O" 30* 3_" 40" 66" BS" _"-- CaptDipstick o,,O,a,o FILTER TO SERVICE -20" .... Your engine will not run properly using a dirty air filter° Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every t00 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. ° Remove knob(s) and cover° LUBRICATION Only use high quality detergent oil rated with API service classification SF, SG or SH° Select the oil's SAE viscosity grade according to your expected operating temerature. _'F OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. ° Be sure tractor is on level surface° • Oil will drain more freely when warm,, ° Catch oil in a suitable container. . Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil ° Remove drain plugo . After oil has drained completely, replace oil drain plug and tighten securely,, o Refill engine with oil through oil fill dipstick tube: Pour slowly. Do not overfill For approximate capacity see "PRODUCT SPECIFICATIONS" on page 5 of this manual ° Use gauge on oil fill cap/dipstick for checking level° Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill ENGINE SAE VISCOSITY TO CHANGEENGINE PRE-CLEANER ° ,, ° ° Slide foam pre:cleaner off cartridge. Wash it in liquid detergent and water, Squeeze it dry in a clean cloth. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. • If very dirty or damaged, replace precleaner_ = Reinstall pre-cleane]" over cartridge. = Reinstall cover and secure with knob(s),. TO SERVICE CARTRIDGE 1_0" TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, t0W30 etc.)improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the Iractor is not used for 25 hours in one = Remove cartridge nuL o Carefully remove cartridge to prevent debris from entering carburetor,. Clean base carefully to prevent debris from entering carburetor.. ,, Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. year.. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level 19 . Reinstallcartridge,nut,precleaner, cover'andsecurewith knob(s). MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS .. • Replace spark plugs at the beginning of each mowing season or after every 100 hour's of operation, whichever occurs first,. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual. IN-LINE FUEL FILTER iMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge._They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartddge. Cover Knob Cover _ Cartridge The fuel filter should be replaced once each season. If fuel filter becomes Nut Foam .-J_ Pre'Cle ane_._. CLEAN clogged, obstructing fuel flow to carburetor, replacement is required. ° With engine cool, remove filter and plug fuel line sections. -Paper Caasrt:idge o Place new fuel filter in position in fuel line with arrow pointing towards carburetor,. = Be sure there are no fuel line leaks and clarn_ AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air' to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS _Fuel Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. o Remove screws from blower housing and lift housing and dipstick tube assembly off engine. ,, Cover oil fill opening to prevent entry of dirt. CLEANING ,, Clean engine, battery, seat, finish, etc. of all foreign matter:. = Keep finished surfaces and wheels free of all gasoline, oil, etc_ o Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your' tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.. o Use compressed air or stiff bdstle brush to thoroughly clean engine cooling fins. o To reassemble, reverse above procedure. Screws Filter Blower 20 Ak-_CAUTION: Beforeperforminganyserviceor adjustments: • Depressclutch/brakepedalfully and setparkingbrake, • Placegearshiftleverin neutral(N) position. ° Placeattachmentclutch in "DISENGAGED" position. ° Turn ignitionkey "OFF"and removekey ° Makesurethe bladesandall movingpartshavecompletelystopped. ° Disconnectsparkplugwire fromsparkplug andplacewirewhereit cannotcome in contactwith plugo TO REMOVE Mower MOWER o Disconnect front links from deck by removing retainer springs. o Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: if an attachment other than the mower deck is to be mounted on the tractor, remove the front links_ TO INSTALL MOWER will be easier to remove from the right side of tractor,. o Place attachment clutch in "DISENGAGED" position° ° Move attachment lift lever forward to lower mower to its lowest position. o Roll belt off engine pulley • Disconnect clutch rod from clutch lever ° Raise attachment lift lever to its highest position. o Slide mower under tractor with dis- by removing retainer spring° ° Disconnect anti-swaybar from chassis bracket by removing retainer spring° o Disconnect suspension arms from rear deck brackets by removing retainer springs., charge guard to right side of tractor,, o Lower lift lever to its lowest position_ o Install mower in reverse order of removal instructions. Clutch Lever Retainer Spring Clutch Rod Suspension Arms Engine Pulley Front Link Retainer Springs (Both Sides) Springs (Both Sides) Retainer Spring Anti-Swaybar 21 TO LEVEL MOWER HOUSING o If links are not equal in length, adjust Adjust the mower while tractor is parked one link to same length as other link. on level ground or driveway° Make sure = To lower front of mower loosen nut "E" tires are properly inflated (See "PRODon both front links an equal number of UCT SPECIFICATIONS"). If tires are turns. over or underinflated; you will not properly __ ; Wl_6_ distance "D" is 1/8" to 1/2" lower adjust your mower, at front than rear, tighten nuts "F" SIDE-TO-SIDE ADJUSTMENT against trunnion on both front links. • Raise mower to its highest position, o To raise front of mower, loosen nut "F" ° At the midpoint of both sides of mower; from trunnion on both front links. measure height from bottom edge of mower to ground. Distance 'W' on both sides of mower should be the same or within I/4" of each other. o If adjustment is necessary, make adjustment on one side of mower only. o To raise one side of mower, tighten lift link adjustment nut on that side° o To lower one side of rnower, loosen lift link adjustment Tighten nut "E _ on both front links an equal number of turns. ° When distance "D" is 1/8" to I/2" lower at front than rear, tighten nut "F' against trunnion on both front links. o Recheck side-to-side adjustment. , nut on that side. %_'_L will change mower' height about 1/8". NOTE: Each full turn of adjustment nut o Recheck measurements after adjusting. Bottom F ] Mandrel .......... _° _ Bottom ' _E/__ Both Front Links Should be Equal in Length Suspension Arm _Nut Nut "F'_ Lift Link Adjustment Nut FRONT-TO-BACK "E" ADJUSTMENT - IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower wilt stay level side-to-side, Front Links TO REPLACE MOWER Trunnion BLADE DRIVE BELT (See Illustration Next Page) The mower blade drive belt may be replaced without tools. Park the tractor on level surface, Engage parking brake, To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the rnower is in BELT REMOVAL its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown., o Before making any necessary adjustments, check that both front links are equal in length, Both links should be approximately 10-3/8". ° Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). ° Work belt off both mandrel pulleys and idler pulleys. ° Pull belt away from mower., 22 3ELTINSTALLATION , removal., o Makesurebelt is in allpulleygrooves _ and inside_ &llbelt._guide& ..... . o Installmowerin reverseorderof removalinstructions° Mandrel Pulley Idler Pulleys Mandrel Pulley TO ADJUST TO REPLACE BRAKE DRIVE BELT Park the tractor on level surface° Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle, If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. ° Depress clutch/brake pedal and engage parking braker o Measure distance between brake operating arm and nut "A" on brake rod° o If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2"o Retighten jam nut against nut "A"o o Road test tractor for proper stopping distance as stated above_ Readjust if necessary, tf stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary° Contact your nearest authorized service center. o Remove MOWER" Remove clutching o Pull belt mower (See 'q'O REMOVE in this section of this manuaL) belt from stationary idler and idler. slack toward rear of tractor° Remove belt upwards from transaxfe pulley by deflecting belt keepers, o Pull belt toward front of tractor and remove downwards from around engine pultey_ o Install new belt by reversing above procedure. Engine Pulley Clutching Idler_ Stationary idler---- With Parking Brake "Engaged" Transaxle Pulley Nut "A" P_iam MOTION Nut Operating Arm 23 TO ADJUST MENT STEERING WHEEL ALIGN- If steering wheel crossbars are not horizontal (left to right) when wheels are posi;tiodedstr_,ight forward, ='emove Steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN/CAMBER The front wheel toeoin and camber iMPORTANT; Your tractor Is equipped with a 12 volt negative grounded system_ The other vehicle must also be a 12 volt negative grounded system. Do not use • your tractor battery to start othi_rvehicles: TO ATTACH JUMPER CABLES = Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis_ ° Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. , Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery_ are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber; contact your nearest authorized service center: TO REMOVE WHEEL FOR REPAIRS o Block up axle securely° , Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair' tire and reassemble. o On rear wheels only: align grooves in rear wheel hub and axle, insert square key. o Replace washers and snap retaining ring securely in axle groover ° Replace axle cover: NOTE: To seat tire punctures and prevent flat tires due to stow leaks, tire sealant TO REMOVE CABLES, REVERSE ORDER o BLACK cable first from chassis and then from the fully charged battery_ o RED cable last from both battedes_ Positive Terminal Negative Terminal may be purchased from your local parts dealer, Tire sealant also prevents tire dry rot and corrosion. Washers ed Battery Retaining Ring Positive Negative Terminal REPLACI1NG Axle Cover '_,, Square ACAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected Key (Rear Wheel Only) TO START ENGONE WlfTH BATTERV A WEAK BATTERY _kCAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around battedes. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in t_e MAINTENANCE section of this manual)_ If "jumper cables" are used for emergency starting, follow this procedure: 24 first to prevent sparking from accidental grounding. o Lift seat pan to raised position and open batter,] box door: = Disconnect BLACK battery cable first then RED battery, cable and carefully remove battery from tractor: = Install new battery with terminals in same position as old battery. = First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown_ Tighten securely. o Connect:.BLACK groundingcableto negative(-) terminalwith remaininghex bo!tand kepsnuLTightensecurely o Closebatteryboxdoor. Headlight Wire Connector Seat Pan Battery Box Door ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturerls service outlet., TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: o With engine not running, move throttle _ontrol lever from slow to choke positiono Slowly move lever from choke to fast position., • Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned.. Tighten clamp screw securely° Governor Governor Control Lever Control Plate Ne (Black) Cable TO REPLACE HEADLIGHT BULB o Raise hood° o Pull bulb holder out of the hole in the backside of the grill. o Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill, o Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual° TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse.. The fuse holder is located behind the dash,. TO REMOVE HOOD AND GRILL ASSEMBLY o Raise hood.. o Unsnap headlight wire connector. o Stand in front of tractor,, Grasp hood at sides, tilt toward engine and lift off of tractor. ° To replace, reverse above procedures. \ Clamp Screw Holes "A" 25 Throttle Cable TO ADJUST CARBURETOR NOTE: The carburetor on this engine is low emission,, tt is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the CapiDo n0t _attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary, However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: ,, While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve ....to a point midway between those two. positions. Release throttle lever° ACCELERATION TEST = Move throttle control lever from stow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust--damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed, overspeeding the engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest authorized service center, which has proper equipment to make any necessary adjustments. In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight. PRELIMINARY idle Speed Screw SETTING o Air cleaner" assembly must be assembled to the carburetor when making carburetor adjustments. o Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING o Start engine and allow to warm for five minutes° Make final adjustments with engine running and shif*Jmotion control lever in neutral (N) position° = Move throttle control lever to stow position, With finger; rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. Limiter 26 Throttle Lever Immediatelyprepareyourtractorforstorm ageatthe endof the seasonor if the tractor will not be usedfor30 daysor more_ Acidic gas can damage the fuel system an engine while in storage° o Drain the fuel tank. ,_kCAUTION: o Start the engine and let it run until the fuel lines and carburetor are empty, o Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur° o Llse fresh fuel next season. Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to coo! before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. This will allow you to clean it thoroughly. Remove all dirt, grease, leaves, etc. Store in a clean, dry area. o Clean entire tractor (See "CLEANING" in the Maintenance section of this manuat)o - Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual)., o Lubricate as shown in the Maintenance section of this manual. . Be sure that all nuts, bolts and screws are securely fastened° Inspect moving parts for damage, breakage and wear. Replace if necessary. - Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY of NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Maintenance section of this manual), CYLINDER(S) o Remove spark plug(s),, o Pour one ounce of oil through spark plug hole(s) into cylinder(s)_ ° Turn ignition key to "START" position for a few seconds to distribute oil. ° Fully charge the battery for storage. o After a period of time in storage, battery may require recharging. o To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). ° After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. ° If battery is removed from tractor for storage, do not store battery directly on concrete or damp surface& ENGINE ,, Replace with new spark plug(s),, OTHER o Do not store gasoline to another. from one season • Replace your gasoline can if it starts to rusL Rust and/or dirt in your gasoline will cause pr6b]ems,, • If possible, store your tractor indoors and cover it to give protection from dust and dirt° o Cover you[ tractorwith a suitable protective cover that does not retain moisture. Donot use plastic. Plastic cannot breathe, which allows condensation to form and cause your tractor to rust. IMPORTANT: Never cover tractor while FUEL SYSTEM engine and exhaust IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage_ Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage, 27 areas are still warm. TROUBLESHOOTHNG CHART PROBLEM CAUSE Will not start o Out of fuel. o Engine not "CHOKED" properly. o Engine flooded. o Loose or damaged wiring. Carburetor out of adjustmenL Engine valves out of adjustment. o Check all wiring. o See 'qo Adjust Carburetor" in Service and Adjustments section. o Contact an authorized service center. o o o o o Dirty air filter: Bad spark plug. Weak or dead battery. Dirty fuel filter: Stale or' dirty fuel. • o o o o O Loose or damaged wiring,, Carburetor out of adjustment. out of L,L ,, ,,,,,,, o Clutch/brake pedal not depressed. o Attachment clutch is o • o o ,, Engine clicks will not start but attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor; refill tank with fresh gasoline and replace fuel filter: . o o o Engine valves adjustment. engaged. Weak or dead battery. Blown fuse,. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch, o Faulty solenoid or' starter: o Faulty operator switch(es). presence o Weak or dead battery° • Corroded battery terminals, 28 in Operation section. o Wait several rninutes before Bad spark plug. Dirty air filter:, Dirty fuel filter. Water in fuel. ° Engine will not turn over Fill fuel tank. See 'q'O START ENGINE" ° o ° ° o ° Hard to start CORRECTION Clean/replace air' filter. Replace spark plug. Recharge or replace battery. Replace fuel filter: Drain fuel tank and refill with fresh gasoline. o Check all wiring. o See "To Adjust Carburetor" in Service and Adjustments section. o Contact an authorized service center. j ° Depress ................................... clutch/brake o Disengage clutch. pedal. attachment * Recharge or replace battery° o Replace fuse, o Clean battery terminals. o Check all wiring. o Check/replace ignition switch. • Check/replace solenoid or starter. o Contact an authorized service center. • Recharge or replace battery_ o Clean battery terminais. TROUBLESHOOTING CHART,, PROBLEM CAUSE CORRECTION Engine clicks but will not start (cont'd) o Loose or damaged wiring. ,, Faulty solenoid or starter° - Check all wiring° o Check/replace solenoid starter. Loss of power o Cutting too much grass/too fast.. Throttle in "CHOKE" tion,. o o O 0 G ° Set in "Higher Cut" posF tion!reduce speed,, . Adjust throttle control,. posi- Build-up of grass, leaves and trash under mower. ° Clean underside Dirty air filter.. Low oil leve!!dirty oil,. Faulty spark plug. • o o • • ,, Dirty fuel filter.. ,, Stale or dirty fuel, Spark plug wire loose, _ Dirty engine screen/fins. air Clean/replace muffler_ Check all wiring. e See "To Adjust Carburetor" in Service and Adjustments section° • Contact an authorized service center. o - Dirty/clogged muffler_ o Loose or damaged wiring_ o Carburetor out of adjust- o menL o Engine valves out of adjustment.. ° Worn, bent or loose blade.. ° Replace bolt. o Bent blade mandrel ° Looseldamaged o , ,,,,,,,,,,,,,, Excessive vibration o of mower housing° Clean/replace air filter° Check oil level/change oil, Clean and regap or change spark plug,. Replace fuel filter_ Drain fuel tank and refill with fresh gasoline° ° Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. = Connect and tighten spark plug wire., • Clean engine air screen/finso ,, Water in fuel, o or ............... _ part(s)o blade, Tighten blade Replace blade mandrel. Tighten loose part(s). Replace damaged parts. ,j Engine continues to run when operator leaves seat with attachment clutch Faulty operator-safety presence control system. Check wiring, switches and connections., if not corrected, contact an authorized service center° o Worn, bent or loose blade° o Replace blade. Tighten blade bolt,, o Level mower deck,. o Clean underside of mower housing,. o Replace blade mandrel,. @ engaged Poor cut - uneven • Mower deck not level,. • Buildup of grass, leaves, and trash under mower° • Bent blade mandrel.. 29 TROUBLESHOOTING PROBLEM CORRECTION CAUSE Poor cut - uneven (cont'd) CHART o ,: • Mower blades will not rotate Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels_ o Obstruction in clutch mechanism. o Worn/damaged mower drive belt, o Frozen idler pulley. o Frozen blade mandrel Engine speed too slow. Poor grass discharge o Travel speed too fast. ° Wet grass. ° Mower deck not level. = Low/uneven tire air pressure. ° Worn, bent or loose blade_ ° Buildup of grass, leaves and trash under mower ° Mower drive belt worn. ° Blades improperly installed. = improper blades used_ ° Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. open vent holes. ° Remove obstruction. ° Replace mower o Replace o Replace drive belt. idler pulley. blade mandrel. ,, Place throttle control in "FAST" position. • Shift to slower speed. o Allow grass to dry before mowing° o Level mower deck. o Check tires for proper air pressure. o Replace/sharpen blade_ Tighten blade bolt. o Clean underside of mower housing, o Replace mower drive belt. o Reinstall blades sharp edge down. ° Replace with blades listed in this manual. o Clean around mandrels to open vent holes° Headlight(s) not working (if so equipped) ° Switch Battery wil! not charge ° Bad battery cell(s). o Poor cable connections_ o Replace battery. o Check/clean all connections. o Faulty regulator (if so equipped). o Faulty alternator, o Replace Engine "backfires" when turning engine "OFF" • ° o o Bulb(s) Faulty Loose Blown is "OFF', o Clean around mandrels to burned out. light switch. or damaged wiring. fuse. • Engine throttle set at "SLOW" control not position for 30 seconds before stopping engine. 3O ° o o o = Turn switch "ON", Replace bulb(s). Check/replace light switch. Check wiring and connections. Replace fuse, regulator. Replace alternator, Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, 31 32 TRACTOR - - MODEL NUMBER 917.270411 SCHEMATIC RED BLACK BATTERY FUSE 30 AMP I (OPTiOn) t } .... t .... _ )G STARTER ! j CLUTCH/ BRAKE (PEDAL .UP) L( I SOLENOID IGNITION SWITCH _ SEAT SWITCH , I /7 _LAC_ (CLUTCH OFF) J CONNECTOR ._ (OPTIONAL) IGNITION UNIT BLA= :3 AMP DO O _(30 RPM _ | _(2 GAP SPARK PLUG_ PLUGS ON TWIN CYL ENGINES) 28 VOLTS {CHARG_tfG J J A_ MIN. SYSTEM _t 3t..,_ ) RP/_ DI,r_ADftNECTED| "\ ,..o,...o.,. ;2£._2go_,;o'_ HEADLIGHTS ) IGNITION SWITCH POSITION OFF RUN!LIGHT CIRCUIT G+M+L B + L "MAKE" NONE A+ Y RUN B + L NONE START B + L+ S NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT _CONNECTED TO THE NON*REMOVABLE REMOVABLE BA'I-tERY, BUT HAVE THEIR CONNECTIONS CONNECTIONS /_ OWN ELECTRICAL SOURCE BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WIRING INSULATED CLIPS W|LL CHANGE WITH ENGINE NOTE; IF WIRING INSULATED SPEED. AT IDLE THE LIGHTS CLIPS WERE REMOVED FOR WILL DIM, AS THE ENGINE IS SERVICING OF UNIT, THEY SPEEDED UP, THE LIGHTS SHOULD BE REPLACED TO W_LLBECOME THEIR BRIGHTEST PROPERLY SECURE YOUR WIRING. 33 "7 TRACTOR -- MODEL ELECTRICAL NUMBER 917.270412 •= • 25 ¢ 33 34 TRACTOR KEY PART NO. NO. 1 144925 2 8 74760412 156417 - - MODEL 16 t9 153664 STD551125 20 2t 22 73350400 136850 4152J 24 25 4799J 146147 26 27 28 t08824X 73510400 4207J 29 30 31 I21305X 140301 I242IIX 32 33 40 141226 109310X 156442 41 42 71110408 131563 43 44 45 52 145673 73640400 121433X 141940 70 140413 NOTE: NUMBER 917.2704.12 DESCRIPTION Battery 12 Volt 25Amp Bolt, Hex Head 1./4-20unc x 3/4 Case, Battery Mech Hinge Switch, Interlock Push-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Hamess, Ught Socket (includes 4152J) Bulb, Light Cable, Battery, 6 Gauge, Red, 11" Cable, Battery, 6 Gauge, Red, W116Wire Fuse, 30 Amp Nut, Keps. Hex 1/4-20 UNC Cable, Ground. 6 Gauge, Black, 12" Switch, Plunger Switch, Ignition Nut, Ignition Cover, Key Switch Key, Ignition Hamess, ignition Bolt, Hex Head, Fin 1/4-20 x 1t2 Cover, Terminal, Red Solenoid Nut Keps Blk Hex 1/4-20 UNC Ammeter Rectangular 6 Amp Protection Wire Loop Harness Engine B&S Alt component dimensions give in U,S. inches 1 inch = 25.4 mm 35 TRACTOR - - MODEL HUMBER 917.270412 CHASSIS AND ENCLOSURES 3O I7 5 18 161 26 i 31 29 14 14 .-._8 6 28 26 33 14_ 10 26 14 36 TRACTOR - - MODEL CHASSIS AND ENCLOSURES KEY PART NO. NO. 1 160393 2 3 4 140356 17490612 STD55t025 5 6 155272 I55924X0t2 7 8 126842X 155138 9 t0 11 1619t4X0t2 STD533710 155927 13 14 15 16 155934X010 17490608 74180512 STD541431 t7 18 I54988X558 I26938X 19 21 17521312 122933X 22 24 25 26 124479X STD523710 19131312 STD54t437 28 29 30 140137 124029X 157584X558 31 33 34 136619 145244X558 I45243X558 35 37 38 39 STD533707 17490508 139886 139887 NUMBER 917.270412 DESCRIPTION Chassis Asm LT STMP Drawbar Stretch Screw Thdrol 3/8-16 x 3/4 Ty4t Washer 13/32 X 3/4 X 16 Ga Bumper HoodlDash Saddle Slkscr Fit LT 6SP Peerless Shield Hr. Hood Lt Clip Retainer Slide-On Dash Slkscr l-pc Bolt Rdhd Sqnk 3/8-16unc X 1 Panel Dash LH Panel Slkscr Dash RH Screw Thdrol 3/8-16 x 1/2 Ty-tt Screw Mach TRHD 5/16-18 unc x 3/4 Nut Keps 5/16-18 Unc o Hood Asm Bumper Hood Screw Sltd Hex Nd W/PI Washer Rivet Ratchet Nylon Washer Nylon _k 28 x 75 x t9 Bolt Fin Hex 3/83t6 unc x 1'Gr 5 Washer 13/32 _4_3/16 x 12 Ga Nut Hex Lock w/ins, 3/8-I6 Unc Grille Black Lens Headlight B&rClear : Fender Pnt LT W/o Shift 54 140 161464 158418 145 16t 156524 161547 Bracket Fender ReP1109673x Footrest Pnt Lh Footrest Pnt Rh' ? Boll Rdhd Sht Sqnk 3/8-16 x 3/4 ScrewThdrol 5/46-16 x t/2 Bracket Asm Pvt LH MWR Rear Bracket Asm Pvt RH MWR Rear Screw Bracket Suspension Front Rod Pivot Chassis/Hood Extrusion Hood 5479J Plug Button Blk 359 Dia Choke -- NOTE: All component dimensions gige in U S., inches 1 inch = 25 4 mm 37 TRACTOR GROUND - " MODEL NUMBER 917.270412 DRIVE 32 62 37 35 34 38 TRACTOR GROUND KEY NO. 1 2 3 4 5 6 7 8 10 11 12 13 14 18 19 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 36 39 40 41 42 47 - - MODEL NUMBER 917.270412 DRIVE PART NO. ...... 146682 t23666X 12000028 121520X t7490512 162240 t 31679 STD561210 105701X 19151216 74550412 STD551125 STD523710 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 155071 120183X STD551062 1572H 123874X STD523727 4470J 154777 19131312 127783 KEY NO. DESCRIPTION Transaxte Peedess 206-508B (See Breakdown) Spring Return Brake T/a Zinc Pulley Transaxle 18/20" tires Ring Retainer # 5100-62 Strap Torque 30 Degrees Screw Thdroi 5f16-18 x 314TYT Bracket Saddle Shift Tfa Rod Shl Sd! LY/YT Str Blk Zinc Pin Cotter 1/8 x t Cad Washer Plale Shf 388 Sq Hole Washer 15/32 x 3/4 x 16ga Bolt 1/4*28unf Gr8 W/Patch Washer Lock Hvy Helical 1/4 Bolt Fin Hex 3/8-!6 UNC x 1 Gr..5 Nut Lock Hex W/Ins. 3/8-16 Unc Knob Rd 112-13PIstc Thds Blk Rod Brake Blk Zinc 26 840 Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 x 13/16 x 16 Ga Pin Cotter I/8 x 3/4 Cad Rod Brake Parking LL/Yt Cap Brake Parking Red Bracket Mtg Transaxie Keeper Belt LH LT 14 Ga Bolt Hex Hd 5/t6-18unc x 3/4 Shaft Asm Pedal Foot LT/STLT Bearing Nylon BIk 629 Id Washer21/32 x 1 x I6 Ga Pin Roll 3/16 x t" PuIleyldler Flat Bolt Fin Hex 318-16unc x 2-3/4 Spacer Split 395 x 59 Bzp Keeper Be_tIdler Fool Proof Washer 13/32 x 13/16 x 12 Ga Pulley Idler V Groove Plastic 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 70 72 74 75 76 77 78 79 96 112 113 116 145 148 149 150 151 PART NO. 154407 123205X STD523715 STD54!437 STD541431 105710X 275"tR 105709X STD523712 130801 127274X 140312 17490612 8883R 140186 71170764 STD551143 154778 134683 19132012 137057 121749X STD581075 I23583X 121748X 2228M 4497H 19091210 127285X 72110610 74490540 159103 I22052X 150935 19133210 NOTE: 39 DESCRIPTION Bellcrank Asrn Clutch Retainer Belt Style Spring Bolt Hex Hd 3t8-16unc x 1-112 Nut Crownlock 3t8-I6 UNC Nut Crown Lock 5/16-18 Link Clutch 7 66 Clip Line Fuel 13/32 Myg Hole Spring Return Clutch 6 75 Bolt Fin Hex 3/8-16 unc x 1-1/4 V-Belt Gd Drive 95 00 Keeper Belt RH LT Pnt!zinc 16g Keeper Belt Centerspan ScrewThdrol 3/8_16 x 3/4 Ty-tt Cover Pedal BIk Round Pulley Eng Cl Mech 38deg LT/YT Bolt Hex 7/16-20 x 4 Gr 5 Washer Lock Hvy HIcl Spr 7/16 Keeper Belt Engine Fool Proof Guide Belt Mower Drive RH Washer 13/32 x 1-1/4 x 12 Ga Spacer Axle Washer 25/32 x 1 1/4 x 16 Ga E-ring #5133-75 Key Square 2 0 x 1845/1865 Washer 25/32 x 1-5/6 x 16 Ga Key Woodruff #9 3/16 x 314 Retainer Spring 1" Washer 9/32 × 3/4 x 10 Ga Strap Torque LH LT Bolt Rdhd Sq Neck 3/8-16 x 1..25 Bolt Hex Flghd 5/16-18 x Gr. 5 Spacer Spacer, Retainer Pm Bushing, Nylon Coffered Washer 13/32 x 2 × 10 Ga.. All component dimensions give in US inches 1 inch= 25 4 mm TRACTOR - - MODEL NUMBER 917.270412 STEERING ASSEMBLY I "-'----1 2t:: 67 13 4£; 43 4O TRACTOR - - MODEL NUMBER 917.270412 STEERING ASSEMBLY KEY NO. PART NO. DESCRIPTION I 139768 Steering Wheel 2 3 ! 54427 156483 Axle Assembfy STMP Dropped Spindle Assembly, L H, 4 5 t57473 6266H Spindle Assembly, R H Beating, Race, Thrust, Hardened 6 7 121748X 19272016 Washer Washer 8 9 10 12000029 3366R 156438 Ring, Klip Bearing, Steedng Column Draglink Extended Stamped t! 13 15 STD55t t37 154779 73901000 Washer, Lock Bearing Axle STLTIGT Nut, Lock, Range 5/8-1t 17 18 156545 57079 Shaft Assembly, Steering Washer, Thrust 515 x ,.750 x 033 !9 20 124035X I26684X Support, Shaft Washer, Shim 1/4 x 5/8 x ,062 22 71200410 Screw, Hex Socket 23 25 12750! t54406 Piltman Shaft Assembly Bracket, Steering 26 27 126847X t36874 Bushing, Link, Drag Gear, Sector 28 29 30 19131416 17490612 STD561210 Washer 13/32 x7/8 x 16 Gauge Screw, Thd,, Roll 3/8-16 x 3/4 Pin 32 130465 Rod, Tie 36 37 155099 152927 Bushing, Steering Screw 38 39 139769 19133808 Insert, Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge 40 4t 42 STD541537 104820X 124417X Gfipco Nut Adaptor, Steering Wheel Boot, Steering Shaft 43 46 47 I2t749X 121232X 6855M Washer 25/32 x 1-1/4 x I6 Gauge Cap, Spindle Fitting, Grease 62 65 156593 154780 Kit Steering Asm Service Spacer Axle 66 67 68 t 54404 74781044 154429 Bearing Arm Pittman Bolt, Fin Hex 5/8ql UNC x 2-3/4 Axle, Brace STL 25132 x t-5t8 x I6 Gauge 27/32 x 1-1/4 x 16 Gauge UNC 1/4-20 x 5t8 NOTE: Aft component dimensionsgiven in US inches 1 inch = 25 4 mm 41 TRACTOR -- MODEL HUMBER 917.270412 ENGINE 3 81 4 i 44 38 78 33 40 33 23 29 OPTIONAL / EQUIPMENT Spark Arrester 42 TRACTOR - - MODEL NUMBER 9! 7.2704-12 ENGINE KEY NO. 1 2 4 13 14 15 16 23 29 31 32 33 35 37 38 40 44 46 62 72 78 8! PART NO. 162144 17720410 137348 272293 13280324 13200300 STD551237 159880 137180 109202X 158990 123487X 17490512 137040 ....... 124028X 17490412 19091416 STD551131 71070512 17490620 128861 DESCRIPTION Control Th/ch RH Btk Pdt 15 10 Screw Hex Thd Cut 1/4-20x5/8 T Engine B&S (See Breakdown) Model No 28R707-1140-EI Muffler LT B&S 12/12 5/t3 HP Gasket Eng I 313 Id 33nPlated Nipple Pipe 3/8 Npt x 3" Etbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield Browning Kit Spark Arrestor (Flat Scm) Tank Fue_Front 1 25 Cap Asm Fuel Wfsym Vented Clamp Hose Blk Screw Thdrol 5/16-18 x 3/4 TY'T Line Fuel 20" Plug Oil Drain (Order From Engine Manufacturer) Bushing Snap Nyl Bfk Fuel Line Screw Hexwsh Thdrol 1/4-20 x 3/4 Washer 9/32 x 7/8 x 16 ga Washer Lock Hvy Htcl Spr 5/16 Screw Hex Hd Cap 5/16_18 X 3/4 Screw Thdrol 3/8-16x1-1/4 TYTT Nut Flange 1/4-20 Starter Nut NOTE: Atl component dimensions given in US. inches 1 inch = 25,4 mm 43 TRACTOR - - MODEL NUMBER 917.270412 SEAT ASSEMBLY 14 5 I I i 21 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 140122 140551 STD523710 19131610 145006 STD54i437 124181X 17490616 19131614 155925 120068 KEY NO. DESCRIPTION Seat Bracket Pvt St BoltFin Hex 3/6-16unc X 1 Washer Rat 13/32 X 1 X !0 Ga Clip Push-In Hinged LocknutHex W/Wsh 3/8-16 Spdng Seat Cprsn 2 250 Blk Zi Screw Thdrol 3/8-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan Seat Knob Seat 1/2-13 12 13 14 15 16 17 21 22 24 25 PART NO. 121246X 121248X 72050412 134300 121250X 123976X 153236 STD541431 19171912 127018X DESCRIPTION Bracket Mounting Switch Bushing Snap Blk Ny150 Id Bolt Rdhd Sht Nk 1/4-20x1-1t2 Spacer Split 28x 96 "(el Zinc Spring Cprsn 127 BIk Pnt Nut Lock 1/4 Lge Rg Gr 5 Zinc Boil Shld 5/16_18 Unc Nut Lock Hex "Wtlns 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5t16-t8 X 62 NOTE: All component dimensions given in US inches 1 inch = 25.4 mm 44 TRACTOR - - MODEL NUMBER 917.270412 DECALS 6 3 4 11 21 14 12 \ 13 15 K EY NO. PART NO. 1 165387 2 3 4 163209 163990 163991 6 133644 8 9 156867 163204 10 149516 11 156439 WHEELS KEY NO. DESCRIPTION Decal, Engine Decal, Fender Decal, Hood RH Crafts Sip LT Decal, Hood LH Crafts Sip LT Decal, Maint Cust Sears Domesti Decal, Oper Sdi P/L Gear Decal, Fender Craftsman White Decal, Batten/Dngr!Psn Eng Acme Decal, Fender EngispaniDnger t2 13 14 t5 18 21 ----- & TIRES KEY NO. 1 2 3 4 5 6 4,10 PART NO. 4900J 146046 163248 160396 133179 131265 157199 138311 165414 165415 PART NO. 59192 65139 t06222X 59904 106732){427 278H 9040H 1t 8 9 t06t08X427 124635X 10 11 7152J 104757X -- 144334 DESCRIPTION Decal, Clutch/brake English Decal, V-Belt Dr Sch Tractor Decal, Panel Dash Decal, V-Belt Sch Decal, Mower Qc System Decal, Lightbox Pad Footrest Decal, Handle Lit Height Adjust Manual Owners English Manual Owners Spanish DESCRIPTION Cap Valve Tire Stem Valve Tire FTs t5X6 0-6 Service Tube Front (Service item Only) Rim Asm 6"f ront White Sewice Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 8" rear White Sen,,ice Tire R Ts 18x8 5-8 C Service Tube Rear (Service Item Only) Cap Hub Axle Blk 1 50 X 1 O0 Sealant, Tire (10 oz Tube) NOTE: All component dimensions given in US inches 1 inch = 25.,4mm 45 TRACTOR - - MODEL NU IVtBER 917.270412 LIFT ASSEMBLY 7 / / / / 5 / t t 3 2\ 13 4 6 6 5 11 12 13 i 19 I 17.18 20 13 32 19 15 32 46 TRACTOR -- MODEL NUMBER 917.270412 LIFT ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 t1 t2 13 t5 16 17 18 19 20 31 32 PART NON 159460 !59474 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 1272 t8 73350800 130171 73660800 139868 163552 140302 73540600 DESCRIPTION Wire Asm Inner W/plunger Shaft Asm Lift Pin Groove I 500 Zinc E Ring #5133-62 Washer Pttd21/32 X 1 X 21ga Bearing Nylon Bik 629 ld Grip Handle Fluted Brk Button Plunger Red Link Lilt LH Link Lilt RH Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion Btk Zinc Nut Crownlock 1/2-13 Arm Suspension Rear Retainer Spdng Zinc Bearing Pvt Lift Spherical Nut Crownlock 3t8-24 NOTE: All component dimensions given in U S. inches t inch = 25.4 rnm 47 TRACTOR - - MODEL NUMBER 917.270412 MOWER DECK 68 34 _33 32 58 17 \ 2 16 29 48 27 TRACTOR - - MODEL NUMBER 917.270412 MOWER DECK KEY NO. PART NO. t 2 3 164961 STD533107 138017 4 5 6 8 9 i0 11 12 13 t38440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 1_4 15 I6 17 18 19 20 2I 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 41 43 44 45 46 128774 110485X 140329 72110610 72140505 132827 159770 STD541431 134753 131267 t05304X 123713X 110452X 130968 19111016 131491 157722 129963 153535 137266 STD533717 133835 131494 STD551037 STD541437 133551 140083 140088 STD624003 137729 KEY NO. DESCRIPTION Mower Housing Bolt Bracket Assembly, Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1,25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (lnctudes Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel St,_pper,Vented Mower Deck Bolt, Carriage 3/6-16 x 2-1/4 Bolt, Cardage 5/t6-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut, Crownlock 5/I6-18 UNC Stiffener Bracket Bracket, Deltector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thdrol Hex Head Zinc Mwr Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Fiat Washer 13/32 x 13/t6 x 16 Ga. Nut, Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, LH Retainer Screw, Thd Roll 1/4-20 x 5/8 PART NO. 48 49 50 51 52 53 54 55 56 58 59 67 68 71 72 73 74 133944 155066 t31340 STD541410 139888 131845 133943 155046 t22052X 140086 141043 162113 144200 142427 131870 127847 121748X 75 76 77 78 79 80 81 82 83 84 85 92 t28 t32 1200029 128903 127845 160571 127498 153701 73350600 142028 120958X 156084 72140620 STD541437 153390 19132203 141 6266H -_ 130794 -- 164963 DESCRIPTION Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer Spring, Torsion Brakes 42" Guard, Tuv Idler (94) Knob, Custom Ova! V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring Klip #T 53C'_I.-75 Boll, Shoulder 3/8-16 UNC x t 44 Keeper, Spring Arm, Clutch, Primary Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-16 UNC Trunnion Adj. 94 Washer, Sintered Keeper, Belt Idler Bolt Rdhd Sq 318-16unc x 2-1/2 Locknut, Hex WiWsh 3/8-16 UNC Washer Felt Spacer, Washer 13/32 I.D..x 1-3/80 D x 1/4 Washer Thrust ..75x t 230 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) Mower Deck, Complete Available Mulcher Plate Kit not includedwilh tractor: -_ 141112 Mulcher Close-out Plate Kit NOTE: Ali component dimensions given in U Sinches 1 inch = 25.4 mm 49 TRACTOR -- MODEL NUMBER 917.270412 PEERLESS TRANSAXLE - - MODEL NUMBER 206-508B 8 / 67 9 150 5 70 6#, 15 / 29B 1B 56 57 58 59 60 79 50 TRACTOR - - MODEL NUMBER 917.270412 PEERLESS TRANSAXLE - - MODEL NUMBER 205-508B REF PART REF PART NO NO., DESCRIPTION NO, NO, DESCRIPTION 1 2 3 4 5 6 6A 7 8 8A 9 I0 11 I2 13 14 772147 780086A 770128 776395 776409 778364 778369 778330 792180 792047 784352 784378 778334 778309 778368 778367 15 17 18 20 2t 22 25 25A 26 27 28 29 29A 29B 29C 30 31 778370 786188 786102 792077 792078 792079 792073A 792177 792125 792035 788040 780072 780160 780051 780199 780108 780001 4tA 42 42A 43 44 45 46 47 48 49 50 51 52 53 54 56 57 58 59 60 61 65 66 67 69 70 71 71B 76 77 79 82 790079 792073A 792085A 792075 790025 786066 786086 774690 774691 778356 778338 778354 778352 778350 778346 778355 778337 778353 778351 778349 778345 780189 776422 776396 792170 786187 788069 788092 780090 788078A 792144 778333 31A 32 34 35 35A 36 37 38 39 40 780t95 788083 780t94 780193 780197 790075 790007 799021 786026 792076A Transaxle Cover Needle Bearing 5/8" Transaxle Case Countershaft Output Shaft Spur Gear (38 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Shift Key Woodruff Key #9 Shift Collar Shift Rod & Fork Bevel Gear (30 teeth) Input Bevel Pinion (!3 teeth) Bevel Gear (13 teeth) (IncL 14) Bevel Pin,on (13 teeth) (lnci, 13) Ring Gear (43 teeth) Drive Pin Spacer Bali 5/16" die Set Screw 3/8-16 x 3/8" Spring Screw 1/4-20 x !-1/4" Screw 1/4-20 X 1-3/8" Retaining Ring (pkg of 2) Retaining Ring Retaining Ring Washer Washer Thrust Washer (..762ID) Anti-Rotation Washer Washer Washer (056 wide) (USE AS NEEDED) Fiat Washer (_062wide) Oil Seal 5/8" Bushing Flanged Bushing Flanged Bushing 3/4" Brake Disk Brake Pad Plate Brake Pad (pkg of 2) Dowel Pin Flat Washer 83 85 87 150 157 180 900 778338 792154 788089 788093A 788088 730229A -- -- Brake Lever Screw 1/4-20 x 1-1/4" Screw 1/4-20 x 2-1/4" Locknut 5/16-24 Brake Pad Holder Spacer Brake Lever Bracket Axle (11-15/16" long) Axle (16-1/2= tong) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (t5 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Washer Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring '_3" Ring Washer Inverted Retaining Ring Spring Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9/16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement 206-508B Transaxle Paris must be ordered from Tecumseh Product_ Co. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51 TRACTOR - - MODEL NU_IIBER 917.270412 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28R707, TYPE NUMBER 1140-E1 616 t019 LAB;:;. _614 KIIT] 230 306 308 305(_ 307 '_ REQUIRESSPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTIONMANUAL 383_ 5 @ qp_ 668 (_305 305A 761 741 32 4--1 52 0 15 22 TRACTOR - - MODEL NUMBER 917.270412 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28R707, TYPE NUMBER 1140-E1 ,,,,L,,J,,,,,,,,,,, ,,,,,,,L,,,, 104 , ........ 52 950 142 "_ 123 "_ REQUIRES SPECIAL TOOLS TO INSTALL, SEE REPAIR INSTRUCTION MANUAL, 523 284 _)524 53 t105 127_ _ ,;,;,, TRACTOR- ,- MODEL NUMBER 917.270412 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28R707, TYPE NUMBER 1140-E1 663_ 2 265 _657 663 I 1036 EM ISSION LABEL KIT 48_ _7s 1044 73 304 _455 100! 334 54 TRACTOR - - MODEL NUMBER 917.270412 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28R707, TYPE NUMBER 1140-E1 783 t 801 ) ................ ,, / 615 1090 544 121 CARBURETOR 127 0 106_ 9s_ 634_ 138 _ KIT 358 GASKET SET 987 _634 842_ t095 VALVE OVERHAUL 55 537_--_ GASKET SET TRACTOR - - MODEL NUMBER 917.270412 BRIGGS & STRATTON ENGINE-MODEL NUIViBER 28R707, TYPE NUMBER 1140-E1 KEY PART NO. NO. 1 2 3 4 5 7 8 496413 399265 391086 494238 494240 271866 495735 9 10 11 12 27803 94621 280100 271916 271997 271996 94622 94239 498971 29167'5 94624 492326 222698 394661 394662 13 15 16 20 22 23 24 25 394663 394664 26 27 28 29 32 33 34 35 36 37 40 41 42 45 46 50 51 391780 392331 391781 391782 391783 260924 299691 391286 490348 490469 94671 262246 262247 65906 26828 224502 221596 292260 494553 262248 212897 213819 272465 KEY NO, DESCRIPTION CylinderAssembly Bearing, Cylinder * Seal, Oil Base, Engine Head, Cylinder e* Gasket, Cylinder Head Breather Assembly (Includes Mounting Gasket) {_* Gasket, Valve Cover Screw, Seres Tube, Breather * Gasket, Crankcase Cover, 1/64" * Gasket, Crankcase Cover, ,.605" * Gasket, Crankcase Cover, .D09" Screw, Cylinder Head Plug, Oil Drain Crankshaft " Seal, Oil Screw, Sems, Base Mounting Fiywheet Key, Rywheel PistonAssembty, Standard Size Piston Assembly, ,.010" Oversize Piston Assembly, _020= Oversize Piston Assembly, ..030" Oversize Ring Set, StandardSize Ring Set, Standard Size, Chrome Ring Set, ..010=Oversize Ring Set, °020" Oversize Ring Set, .030° Oversize Lock, PistonPin Pin, Piston, Standard Size Pin, Piston, .005" Oversize Rod, Connecting Rod, Connecting, _020" Undersize Screw, Connecting Rod Valve, Exhaust Valve, Intake Intake Exhaust Valve Spnng, Valve Guard, Rywheel Retainer,Intake Valve Rotocoii, Exhaust Valve Retainer, Rotocoit Tappet, Valve 52 53 73 75 78 87 93 94 95 98 104 105 106 108 121 123 125 127 130 131 133 137 138 141 142 272554 94637 224948 225136 94626 491323 281346 498030 94098 495800 23.1789 231855 231854 224540 499220 94913 498027 --224539 494379 494381 281165 281164 495097 497736 497737 146 171 186 187 188 201 209 216 219 222 224 227 230 232 240 265 94196 281051 493496 298049 94627 262767 260871 262766 490815 495611 94729 493935 94927 262785 394358 221535 " ** *'* e Gear, Cam Carburetor; Elbow *** Gasket, Carburetor PART NO. DESCRIPTION e* Gasket, C_lrburetor Stud, Carburetor Mounting Screen, Rotating Washer, Spring Screw, Phi!lips * Seal, Governor Bushing, Throttle Shaft Valve, Needle ** Screw, Throttle Screw, Idle Adjust *" Pin, Float Hinge ** Valve, Inlet Needle "" Seat, Inlet Valve, Choke Carburetor Kit Screw, Elbow Mounting Carburetor ** Plug,Welch (Sold in Kit Only) "valve,Throttle Shaft, Throttle Roat, Carburetor **" Gasket, Float Bowl *** Washer, Float Bowl Shaft, Choke ** Nozzle, Carburetor Nozzle, Carburetor (High Altitude) Key, Timing Nut, Air Cleaner Elbow, Fuel Pipe Une, Fuel (Cut to Suit) Screw, Serns Link, Governor Spring, Governor Link, Choke Gear, Governor Plate, Govemor Control Screw, Hex Head LeverAssembly, Governor Washer, Governor Crank Spring, Governor Link Filter, Fuel Clamp, Casing Included in Gasket Set (494241) Included in Carburetor Kit (499220) Included in both Carburetor Kit (499220), and Carburetor Gasket Set (494385) Inctuded in 'valveOverhaul Gasket Set NOTE: All component dimensions given in U_S_inches 1 inch = 25..4 mm 56 TRACTOR - - MODEL HUMBER 917.270412 BRtGGS & STRATTON ENGINE-MODEL NUMBER 28R707, TYPE NUMBER 1!40-E! KEY NQ, PART NO. 284 284A 304 305 305A 306 307 308 309 310 31t 333 334 337 346 356 358 363 383 445 455 467 474 482 503 510 523 524 525 535 537 544 552 562 592 601 614 615 6t6 634 635 646 657 663 668 668A 689 94903 94704 496280 94786 94881 224545 94930 491490 497595 94003 497608 492341 094731 802592 94896 494328 494241 19203 89838 496894 221561 493903 393474 93621 806000 497606 495230 281370 496113 272403 281106 497603 491986 94907 23t978 93053 93306 263080 495157 494453 66538 224546 94906 94929 231109 280848 262820 KEY NOr DESCRIPTION Screw, Shoulder Screw, Hex Head Housing, Blower Screw, Hex Head Screw, Hex Shield, Cylinder Screw, Sems Cover, Cylinder Head Motor, Starter Thru Boll BrushAssembiy Armature, Magneto Screw,Sems Plug, Spark Screw, Hex Head Wire Assembly Gasket Set Puller, Flywheel Wrench, Spark Plug Cartridge, Air Cleaner Cap, Flywheel Knob, AirCleaner Stalor, Alternator Screw, Seres Strap, Starter Starter Drive Group Dipstick, Oil * Seal, Oil Tube, Oil Filler Element, Filter e" O-Ring, Air Cleaner Armature, Starter Bushing, Governor Crank Bolt, Governor Lever Nut, Hex Clamp, Fuel Pipe Pin, Cotter Retainer Crank, Governor * Seal, Spring Assembly Elbow, Spark Plug Brace, Air Cleaner Screw, Sems Screw, Hex Head Spacer Spacer Spring, Fdclion 726 727 728 729 729A 741 757 758 759 761 783 801 802 803 842 847 85t 869 870 871 PART NOr 392134 490324 94951 281159 225170 262932 213998 399891 298909 94593 280104 394856 497605 497604 270920 * 496415 493880 261463 262924 261961 231218 872 281361 875 494237 877 393456 950 94642 965 94010 975 495933 977 494385 987 281166 "* t005 281400 1006 224413 t0t9 491252 t036 499362 I044 94673 1045 231828 1090 497607 1091 281364 1095 498539 2500 28R707-1140 -- 496050 DESCRIPTION Gear, Ring Cover, Starter Screw, Torx_ Clip, Lead Wire Retainer, Wire Gear, -Iiming Unk, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Gear Cap, Ddve Cap, End Housing, Starter Seal, Cap Tube AssembEy,Oil Terminal, Ignition Cable Seat, Intake Valve Seat, Exhaust Valve Guide, Exhaust Valve Guide, Intake Valve, Brass Cover, AirC]eaner Body, Air Cleaner Diode Assembly Screw, Fuel Bowl Nut, Hex Bowl, Float Carburetor Gasket Set Seal, Throttle Shaft Fan, Flywheel Retainer, Fan Label Kit Label, Kit, Emission Screw, Hex Head Extension, Crankshaft Retainer, Brush Cap, Limiter Gasket Set, Valve Overhaul Replacement Engine Replacement Shortblock RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 * "" "** lncludedin Gasket Set(494241) Included in Carburetor Kit (499220) Included in both Carburetor Kit (499220), and Carburetor Gasket Sel (494385) Included in Valve Overhaul Gasket Set NOTE: A{tcomponent dimensions given in U.S. inches 1 inch = 254 mm 57 58 0 m i=, / u.I t 0 1 1 LU / / / 0 LL ! W 0 0 0 m 0 m 0 / LL W / / m 0 r_ w I / w /- 0 0 1 / 59 For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pro, 7 days a week 1=800=366=PART (1-800'366-7278) Para ordenar piezas con entrega domicilio - 1-800-659-7084 a For in-house major brand repair service Call 24 hours a day, 7 days a week 1=800=4-REPASR (1-800-473-7274) Para pedir servicio de reparaci6n domicilio1-800-676-5811 a For the location of a Sears Parts and Repair Center in your area Call 24 hours a day, 7 days a week 1=800=488..1222 For' information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am - 5 pro, Monday-Saturday 1--800o827-6655 When requesting service or ordering parts, always provide the following information: = Product Type o Model Number = Part Nurnber o Part Description Amencas 165414 Rev. 1 7.21.98 TR Repair Specialfsts Printed in U.SA
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