Craftsman 917270662 User Manual TRACTOR Manuals And Guides L0904359
CRAFTSMAN Lawn, Tractor Manual L0904359 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman 917270662 917270662 CRAFTSMAN TRACTOR - Manuals and Guides View the owners manual for your CRAFTSMAN TRACTOR #917270662. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman TRACTOR Manual
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Owner's Manual 15.5 HP ELECTRIC START 42" MOWER AUTOMATIC LAW TRACTO Model No. 917.270662 • Safety o Assembly o Operation • Maintenance ° Repair Parts CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: t-800-659=5917 Sears Craftsman Help Line 5 am _ 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, il 60179 Visit our Craftsman website:www.sears.com/craftsman Warranty ............................................... 2 Serviceand Adjustments..................... 22 Safety Rules ......................................... 3 Storage ................................................ 28 ProductSpecifications............................ 6 Troubleshooting................................. 29 Assembly..................................................... 8 RepairParts......................................... 34 Operation............................................... 1I PartsOrdering........................... Back Cover MaintenanceSchedule......................18 Maintenance....................................... 18 LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS For two (2) yearsfrom the date of purchase,if this CraftsmanRidingEquipmentis maintained,lubricatedand tuned up accordingto the instructionsin the owner's manual,Searswill repair or replace,free of charge,any parts foundto be defectivein materialor workmanship.Warrantyserviceis availablefree of charge by taking your Craftsmanridingequipmentto your nearestSearsServiceCenter. In-homewarranty serviceis availablebut a trip chargewi!l apply,This warrantyappliesonlywhile this productis in the UnitedStates. This Warrantydoesnot cover: o Expendableitems which becomeworn during normal use, such as blades,spark plugs,air cleaners,belts and oil filters° • Tire replacementor repair causedby puncturesfrom outsideobjects,such as nails, thorns,stumps,or glass° o Repairsnecessarybecauseof operator abuse,includingbut not limitedto, damage caused by towing objectsbeyondthe capabilityof the ridingequipment,impacting objectsthat bend the frame or crankshaft,or over speedingthe engine. ° Repairsnecessarybecauseof operator negligence,includingbut not limitedto, electricaland mechanicaldamagecaused by improperstorage,failure to use the proper grade and amountof engineoil, failure to keep the deck clear of flammable debris,or the failure to maintainthe equipmentaccordingto the instructions containedin the owner's manual° ° Engine (fuelsystem)cleaningor repairscaused by fuel determinedto be contaminatedor oxidized(stale).In general,fuel should be usedwithin thirty (30) days of its purchasedate. o Ridingequipmentusedfor commercialor rentalpurposes. LIMITED90 DAYWARRANTYON BATTERY For ninety(90) daysfrom date of purchase,if any batteryincludedwith this riding equipmentprovesdefectivein materialor workmanshipand our testing determines the batterywilt not hold a charge,Searswill replacethe batteryat no charge.Warranty serviceis availablefree of charge by takingyour Craftsmanridingequipmentto your nearestSearsSen,iceCenter. In-homewarrantyserviceis availablebut a trip charge will apply.This warrantyappliesonly whilethis productis in the UnitedStates. TO LOCATETHENEARESTSEARSSERVICECENTERORTO SCHEDULEINHOMEWARRANTYSERVICE,SIMPLYCONTACTSEARSAT 1-800..4-MY-HOME This Warrantygivesyou specificlegal rights,and you may also have otherrights which mayvary fromstateto state° Sears, Roebuckand Co. D/817WA, HoffmanEstates,IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. I, GENERAL OPERATION II. SLOPE OPERATION o Read, understand, and follow all instructions in the manual and on the machine before starting. o Only allow responsible adults, who are familiar with the instructions, to operate the machine. o Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade° ° Be sure the area is clear of other ° , ° ° ° o ° o o ° o Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow iL DO: o Mow up and down slopes, not across, • Remove obstacles such as rocks, tree limbs, etCo • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine, Taft grass can hide obstacleso people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone° Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute° Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or trucL ° Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. ° Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability° • Use extra care with grass catchers or other attachments. These can change the stability of the machine° ° Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. ° Avoid starting or stopping on a slope° If tires lose traction, disengage the blades and proceed slowly straight down the slope. DONOR • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. ° Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. o Do not mow on wet grass, Reduced traction could cause sliding.. o Do not try to stabilize the machine by putting your foot on the ground, ° Do not use grass catcher on steep slopes_ o Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. 3 Iii. CHILDREN o Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition° ° Never tamper with safety devices. Check their proper operation regularly. ° Keep machine free of grass, leaves, or other debris build-.up. Clean oil or fuel spillage. Allow machine to cool before storing. ,, Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting,, ° Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. ° Mower blades are sharp and can cut° Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible aduIL , Be alert and turn machine off if children enter the area. ° Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. ° Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE . Use extra care in handling gasoline and other fuels° They are flammable and vapors are explosive, -Use only an approved container. - Never remove gas cap or add fuel with the engine running, Allow engine to cool before refueling° Do not smoke,_ -['.,lever refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater,, . Be sure the area is clear of other people before mowing. Stop machine anyone enters the area° • Never carry passengers or children even with the blades off. o Do not mow in reverse unless abso- • Be alert and turn machine enter the area. if o Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across, • Remove obstacles such as rocks, tree limbs, etc° • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine° Tall grass can hide obstacles. lutely necessary. Always look down and behind before and while backing. . Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. ,, Keep children out of the mowing area and under the watchful care of another responsible adult. off if children 4 o Use slow speed. Choose a low gear so that you wil! not have to stop or shift while on the slope. o Avoid starting or stopping on a slope° If tires lose traction, disengage the blades and proceed slowly straight down the slope. ° If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. ° Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. & CAUTION; Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous° Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Look for this symbol to point out important safety precautions. It means CAUT!ONtl! BECOMEALERT!H YOUR SAFETY IS INVOLVED. _,WARNING: Battery posts, terminals and related accessories contain lead and _b, CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug_ lead State birth Wash CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. 5 compounds, chemicals known to the of California to cause cancer and defects or other reproductive harm. hands after handling, PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE: OILTYPE MAINTENANCE CUSTOMER 32°F) OIL CAPACITY: 3.0PINTS SPARK CHAMPION PLUG: (GAP: .030") RJ19LM VALVE ADJUSTMENT INTAKE: EXHAUST: GROUND nance" and "Storage" owner's manual, sections rules. maintaintractor, "Mainteof this OR J19LM .003"-.005" .005"-.007" FORWARD: 5,2 REVERSE: 2.7 TIRE PRESSURE: FRONT: REAR: !4 PSI 12 PSI CHARGING SYSTEM: 3AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: 25 MIN. CCA: 190 CASE SIZE:U1R BLADE BOLT TORQUE: 27-35 FT, LBS (MPH): RESPONSIBILITIES • Read and observe the safety ° Follow a regular schedule in ing, caring for and using your o Follow the instructions under (ABOVE 32°F) SAE 5W-30 (BELOW SPEED A Repair Agreement is available on this product. Contact your nearest Sears store for details° 1,25 GALLONS UNLEADED REGULAR SAE 30 (API-SFiSG/SH): AGREEMENT WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual), CONGRATULATIONS on your purchase of a new tractor° It has been designed, engineered and manufactured to give you the best possible dependability and performance_ Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department° We have competent, welltrained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly_ Always observe the "SAFETY RULES",. 6 Steering Wheel Steering Extension Shaft Steering Sleeve Steering Wheel Adapter O (1) Hex Bolt 3/8-16 x 1 / __ "_--_J" (1) Hex Bolt ._ _j 5/1618xl 318 1/4 (1) Large Flat Washer (1) Locknut 5/16-I 8 Seat (1) Shoulder Bolt 5/I6-18 @ (1) Washer t7/32 x 1-3/16 x 12 Gauge (I) Knob Keys Video Cassette (2) Keys 7 Slope Sheet '{our new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness° TOOLS REQUIRED FOR ASSEMBLY 8. Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. A socket wrench set will make assembly easier° Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel)_ TO REMOVE TRACTOR CARTON UNPACK 1. 2. 3. i_:, /'_----------_'X i /Sf_., __) FROM t -'_'X -"-_ La rge Ftat Washer CARTON Remove all accessible loose parts and parts cartons from carton. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. ASSEMBLE BOOT EXTENSION 1o Slide extension Extension Shaft ........_.......... SHAFT STEERING _ }--_Adapter "---....... 5/t6 Locknut 5/16 Hex Bolt -,_- Lower Steering--_-----_'_ _ Shaft _. _S[ots AND shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely. Place tabs of steering boot over tab slots in dash and push down to secure. INSTALL Steering Wheel Insert ........ , BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 2. _ _ HOW CHECK TRACTOR BATTERY Io Lift seat pan to raised position and open batter,,, box door. NOTE: if this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). WHEEL Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension° 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely° 7. Snap steering wheel insert into center of steering wheel. TO SET UP YOUR 3, Seat Pa Battery Box 8 IN STALL S EAT TO DRIVE Operation Adjust seat before tightening adjustment knob_ 1, Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor° 2, 3. 4, 5. 6, 7. 8. function Bolt ° / 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11 .Turn ignition key to "OFF" position. Continue with the instructions that follow. Knob CHECK function TRACTOR OFF SKID section for location TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance, • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual_ CHECK DECK LEVELNESS NOTE: You may now roll or drive you tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL Operation controls) other people and objects° 1. Be sure all the above assembly steps have been complete& 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position. 4. Sit on seat in operating position. depress clutch/brake pedal and set the parking brake. 5. Place motion control lever in neutral (N) position. 6. Press lift lever plunger and raise attachment lift lever to its highest position. 7. Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake° 9_ Slowly move the motion control lever forward and slowly drive tractor off skid. Se_ "[ of WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of Pivot seat upward and remove from the cardboard packing° Remove the cardboard packing and discard. Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely. Assemble adjustment knob and flat washer loosely° Do not tighten, Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down, Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely. Seat Pan TRACTOR OFF SKID (See section for location and (See and of controls) t_ Press lift lever plunger and raise attachment lift lever to its highest positron. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in freewheeling positron to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual)° 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor_ For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly° 9 CHECK BRAKE SYSTEM _CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THATYOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHER PLATE (If previously removed) ,/ All assembly instructions have been completed. J No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely, v" All tires are properly inflated, (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front4o-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure 1. Raise and hold deflector shield in upright position° 2. Place front of mufcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck° 4. Hook rear latch into hole on back of mower deck. _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation_ TO CONVERT TO BAGGING OR DISCHARGING they are routed properly around pulleys and inside all belt keepers_ v" Check wiring. See that all connections are still secure and wires are properly clamped. ,/Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS: Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mutcher blades are designed for discharging and bagging also. Deft, Shield ,/Engine oil is at proper level_ ,/" Fuel tank is filled with fresh, clean, regular unleaded gasoline. v" Become familiar with all controls - their location and function. Operate them before you start the engine. J Be sure brake system is in safe operating condition. v' It is important to purge the transmission before operating your tractor for the first time° Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE Mutcher late Latch Hooks TO CONVERTTO DISCHARGING BAGGING OR TRANSMISSION" in the Operation section of this manual)_ Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. 10 These symbols may appear on your tractor Learn and understand their meaning. or in literature supplied with the product. 4_ BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW C)- QI ENGINE ON ENGINE OFF LIGHTS ON OIL PRESSURE G \ FUEL CHOKE ATTACHMENT CLUTCH ENGAGED REVERSE OVER TEMP LIGHT MOWER HEIGHT NEUTRAL PARKING BRAKE LOCKED H L HIGH LOW UNLOCKED MOWER LIFT PARKING BRAKE @@@@ IGN ITION A'FFACHMENT CLUTCH DISENGAGED KEEP AREA CLEAR SLOPE HAZARDS (SEE SAFETY RULES SECTION FREE WHEEL DANGER, KEEP HANDS AND FEET AWAY (Automatic 11 Mode{s only) KNOW YOUR TRACTOR READ THIS OWNER'S YOUR TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments° Save this manual for future reference. of Light Switch Attachment Clutch Lever Ammeter Ignition Switch .. _ k_, ss _ .. * Lever Plunger • _) Control Lift Lever Clutch/ Brake Peda! Height Adjustment Indicator Free Wheel Control g Brake Lever Motion Control Lever Approx. Speed: 2MPH 1MPH Our tractors conform to the safety standards institute. AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used of the American National Standards IGNITION SWITCH - Used for starting and stopping the engine. LIFT [..EVER PLUNGER - Used to release attachment lift lever when to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCHIBRAKE PEDAL - Used for changing its position. LIGHT SWITCH - Turns the headlights and off. PARKING BRAKE LEVER - Locks on clutch/brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed, declutching and braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage° Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1.. Depress clutch/brake pedal into full "BRAKE" position and hold_ 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal_ Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure. Attachment Clutch Lever "Engaged" Position Ignition Key 7h ro.,e C Choke'---._ Con_ Clutch/ ed" ', Parking Brake ed" Position Brake_[_ "Disengaged". Position "Brake" Position STOPPING MOWER BLADES Motion Control Lever - • To stop mower blades,move attachment clutch lever to "DISENGAGED" position. GROUND DRIVE o To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position. o Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed° ENGINE o Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". o Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized 13 use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead), NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. b_i,nCAUTION: Always stop tractor pletely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance° TO MOVE FORWARD BAClONARD AND The direction and speed of movement is controlled by the motion control lever. 1o Start tractor with motion control lever in neutral (N) position. 2. Release parking brake and clutch/ brake pedal. 3. Slowly move motion control lever to desired position. TO ADJUST HEIGHT MOWER CUTTING The position of the attachment lift lever determines the cutting height. ° Grasp lift lever. , Press plunger with thumb and move lever to desired position_ The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running° These heightsare approximateand may vary dependingupon soi! conditions, heightof grass andtypes of grassbeing mowed. • The average lawnshould be cut to approximately2-1/2 inches duringthe coolseason and to over 3 inches duringhot months. For healthierand better lookinglawns,mow often and after moderategrowth. ° For best cuttingperformance,grass over 6 inches in height should be mowedtwice. Makethe first cut relativelyhigh;the second to desired height. TO OPERATE MOWER Yourtractor is equippedwith an operator presencesensingswitch. Any attemptby the operatorto leavethe seat with the engine runningand the attachment clutch engagedwilt shut off the engine° 1. Selectdesiredheight of cut° 2. Start mower bladesby engaging attachmentclutch control TO STOPMOWERBLADESdisengageattachmentclutch control. • Movemotioncontrol lever'to neutral (N) position. IMPORTANT:The motioncontrollever does not returnto neutral (N) position when the clutch/brakepedal is depressed, • To restartmovement,slowly release parking brake and clutch/brakepedal. o Slowly move motioncontrol leverto slowestsetting. ° Makeall turns slowly. TO TRANSPORT Whenpushingor towingyour tractor,be sure to disengagetransmissionby placing freewheelcontrol in freewheeling position. Freewheel controlis locatedat the reardrawbarof tractor. 1. Raiseattachmentlift to highest positionwith attachmentlift control. 2. Pull freewheelcontrol out and down intothe slot and releaseso it is held in the disengagedposition. o Do not pushor tow tractorat morethan two (2) MPHo • To reengagetransmission,reverse above procedure. NOTE: Toprotecthood fromdamage when transportingyour tractoron a truck or a trailer,be sure hood is closed and securedto tractor. Use an appropriate meansof tying hood to tractor(rope, cord, etc.). _f_CAUTION: Do not operatethe mower withouteitherthe entiregrasscatcher,on mowersso equipped,or the deflector shield in place. AttachmentClutchLever "Engaged" Position Attachemnt Lift LeverHigh Position ,:!:'_-"-_" Low _=--'\ Position "Disem Position TO OPERATE Deflector Shield TOWING CARTS ATTACHMENTS OTHER Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor_ Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. ON HILLS _I, CAUTION: Do not drive up. or down hills with slopes greater than I5 ° and do not drive across any slope. • Choose the slowest speed before starting up or down hills.. ° Avoid stopping or changing speed on hills. o If slowing is necessary, move throttle control lever to slower position. ° tf stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. AND BEFORE STARTING CHECK ENGINE THE ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 14 1. Check engine oil with tractor on level ground. 2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill. , For cold weather operation you should change oii for easier starting (See "OIL VISCOSITY CHART" in the Maintenance section of this manual). , To change engine oil, see the Maintenance section in this manual. ADD GASOLINE ° Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting_ WARNING: Experience indicates that alcohol blended fuels (called gasohot or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer_ Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. 3o Place motion control lever in neutral (N) position. 4_ Move attachment clutch to "DISENGAGED" position. 5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 6. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute, If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again, if engine still does not start, move the throttle control back to the choke position WARM WEATHER above) and retry. STARTING (50 ° F and 7. When engine starts, move the throttle control to the fast position. ° The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER below) STARTING ( 50 ° F and 8. When engine starts, allow engine run with the throttle control in the to choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake & CAUTION: Fill to bqt,tom of gastank and let the clutch/brake slowly return filler neck. Do not ovenillo vvjpe OTTany to operating position° spilled oil or fuel. Do not store, spill or 3. Allow one minute for transmission to use gasoline near an open flame. warm up. This can be done during TO START ENGINE the engine warm up period. ° The attachments can also be used When starting the engine for the first time during the engine warm*up period after or if the engine has run out of fuel, it wi!l the transmission has been warmed up. take extra cranking time to move fuel from NOTE: If at a high altitude (above 3000 the tank to the engine_ feet) or in cold temperatures (below 32 F) 1. Be sure freewheel control is in the the carburetor fuel mixture may need to transmission engaged position. be adjusted for best engine performance° 2. Sit on seat in operating position, See "TO ADJUST CARBURETOR" in the depress clutch/brake pedal and set Service and Adjustments section of this parking brake_ 15manualo PURGE TRANSMISSION _,CAUTION: MOWING o Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual° • The left hand side of mower should be Never engage or disen- gage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time° This procedure wilt remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set, 2o Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal° 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels, The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position, Shut- off engine and set parking brake. 6. Engage transmission by placing freewheel control in driving position (See '_O TRANSPORT" in this section of manual)° 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed° With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position, After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position° Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation° TIPS used for trimming. o Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. ° If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height° ° Do not mow grass when it is wet° Wet grass wil! plug mower and leave undesirable clumps. Allow grass to dry before mowing_ ° Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired, • When operating attachments, select a ground speed that wilt suit the terrain and give best performance of the attachment being used_ f ] 16 MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. o The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn_ Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. o Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon° At this time the grass has dried and the newly cut area will not be exposed to the direct sun, ,, For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades° For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. o Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path_ ° Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. Max 1/3" i '17 MAINTENANCE SCHEDULE _j_, _///_ F,LLI= OATES AS YOU COMPLETE Check Brake .Operat!o n .............. 1#1' $f Check V # _ Tire Pressure T Check Operator Presence Interlock Systems R Check for LOose #ast_nars .... T 0 a ...... and 6f _ ' : V r Lubrication Ch"_ ,,,Check Battery Clean ...... Level Battery Adjust Blade Belt(s) Adjust Motion Drive Check Change ................... _' and Terminals J Cheek Transaxle Cooling Engine Engine ______ _ Tension Belt(s) I Tension v,v" ................... Oil Level Oil ......... , ! g. E C!eanA!rFilter N Clean Air Screen ? _;, i I 2 3 4 _ - Spark Air Filter Paper Replace Fuel Filler ! i..... Plug V r Cartridge ..cO Sl Zerk 5. _-%'_" CHART O Spindle Zerk Wheel Bearing Zerk A OGenerat Purpose Grease _bRefer to Maintenance "Engine" Section EACH USE Check engine oil level Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. Check for loose fasteners. : 5 - If equipped with adjustable l._y_;lem 6 - Not required if equipped with ma_ntenance-frao betlery 7 - Tighlon trent axle pivot bo]t to 35 It *Ibs maximum Do, not overllghlen, (DFront Wheel Bearing Zerk new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. 1. 2, 3. 4. : LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. Al! adjustments in the Service and Adjustments section of this manual should be checked at least once each season, BEFORE !omperalures. RECOMMENDATIONS o Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. $f 6f2 Change mare ollet_ when operating under e heavy Ioad or in high. ambient Service more ellen when operating in d_tty or dusty conditions II equipped wllh oli fillet, change oil every 51) hours Rop|ace blades more often whoa mowing ta sandy _Oi_ GENERAL ..... .............. _ " ' ............................... _2 ci;a.Engi,; coo,in= Fin= Replace ! 6_2 _'"lnspect Muffler/SparkArrester .... Repiac'e OilFilter (If equipped) Replace ! 18 IMPORTANT: Do not oil or grease the ivot points which have special nylon earings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings, If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. TRACTOR Alwaysobservesafety ruleswhen performingany maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual), • Maintain proper air pressure in alI tires (See "PRODUCT SPECIFICATIONS" section of this manual), o Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion, OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly, if your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. ° When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. . When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat° BLADE CARE For best results mower blades must be kept sharp° Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades, 2. Remove hex bolt, lock washer and flat washer securing blade° 3. install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4o Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5, Tighten bolt securely (27-35 Ft. Lbs, torque). IMPORTANT: Blade bolt is grade 8 heat treated° Trailin( Edge Up Blade Mandrel Assembly Center Hole Flat Washer\ Lock Washer _---Hex Bolt (Grade) *A Grade 8 heat treated bolt can be identified by six lines on the bolt head. TOSHARPENBLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced° An unbalanced blade will cause excessive vibration and eventual damage to mower and engine, • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer,) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not° ° Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced, 5/8" B de Center Hole BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with 19an automotive charger will extend its life. ENGINE . Keep battery and terminals clean. o Keep battery bolts tight. o Keep small vent holes open, o Recharge at 6-10 amperes for ! hour_ NOTE: The original equipment batteR/on your tractor is maintenance free. Do not attempt to open or remove caps or covers, Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY LUBRICATION Only use high quality detergent oil rated with AP1 service classification SF, SG, or SH, Select the oil's SAE viscosity grade according to your expected operating temperature, AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. I. Open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS NOTE: Although multiwiscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary'. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH. . Be sure tractor is on level surface,, COOLING ° Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove drain plug. 3. After oil has drained completely, replace oil drain plug and tighten securely. 4. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. ° Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxte ever leak or require servicing, contact your nearest authorized service center!department. 5. Use gauge on oil fill cap/dipstick for checldng level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. Oil Fill _-'---Cap/Dipstlck / / ,Oil Drain 20 Plug CLEAN AIR SCREEN 3, Clean cartridge by tapping gently on flat surface. NOTE: If very dirty or damaged, replace cartridge, 4. Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge. They may cause deterioration of the cartridge, Do not oil cartridge. Do not use pressurized air to clean or dry cartridge, Cover_ Knob Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. 1. Remove screws from blower housing and lift housing and dipstick tube assembly off engine. 2. Cover oil fill opening to prevent entry of dirt. 3. Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. 4o To reassemble, reverse above procedure. Blower Housing Screws Screws Dipstick Assembly Ail Screen _ MUFFLER "L_'_ 3ark Plug SPARK Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions_ 1. Remove knob(s) and cover. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. NOTE: If very dirty or damaged, replace pre-cleaner. & Reinstall pre-cleaner over cartridge. 7. Reinstall cover and secure with knob(s). 4. CARTRIDGE 1_ Remove cartridge nut. 2o Carefully remove cartridge to prevent debris from entering carburetor° Clean base carefully to prevent debris from entering carburetor. PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs firsL Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual, AIR FILTER TO SERVICE _Base Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. Engine Coolin Fins TO SERVICE Paper Cartridge Foam Pre-Cteaner 21 and clamps Immediately gasoline. are properly positioned. wipe up any spilled CLEANING o Clean engine, battery, seat, finish, etco of all foreign matter. , Keep finished surfaces and wheels free of all gasoline, oil, etc. ° Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out, Water in engine can result in a shortened engine life. CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS" 1o Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4_ Turn ignition key "OFF" and remove key° 5., Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR 9, TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position, 3o Roll belt off engine pulley° 4. Remove small retainer spring, and lift clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-swaybar from chassis bracket by removing retainer spring. 7o Disconnect suspension arms from rear deck brackets by removing retainer springs, 8o Disconnect front links from deck by removing retainer springs. Clutch S Raise iift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1, Raise attachment lift lever to its highest position_ 2. Slide mower under tractor with 3. 4. discharge guard to right side of tractor. Lower lift lever to its lowest position, Install mower in reverse order of removal instructions. Small Retainer Spring Engine Pulley Retainer Spring Anti-Sway Bar _iner Springs (Both Sides) Housin( Guide Large Retainer Spring Bracket TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway, Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinffated, you will not properly your mower. SIDE-TO-SIDE adjust ADJUSTMENT . Raise mower to its highest position. o At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. . If adjustment is necessary, make adjustment on one side of mower only_ . To raise one side of mower, tighten lift link adjustment nut on that side. . To lower one side of mower, loosen lift link adjustment nut on that side, NOTE:Each full turn of adjustment nut will change mower height about 1/8". , Recheck measurements after adjusting. Bottom edge of Bottom edge of mower to ground ,. mower to ground approximately 10-3/8"o ° If links are not equal in length, adjust one link to same length as other link. ° To lower front of mower loosen nut "E" on both front links an equal number of turns, o When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links° • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. , When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. ° Recheck side-to-side adjustmenL oo \ _o Mandrel Both Front Links Should be Equal in Length llE_t Nut "F"'_ Trunnio_ Lift Link Adjustment Nut FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-sideo To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. ° Before making any necessary adjustments, check that both front links are equal in length° Both links should be 23 Front Links TO REPLACE DRIVE BELT MOWER BLADE The mower blade drive belt may be replaced without tools. Park the tractor level surface. Engage parking brake. on BELT REMOVAL1o Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3o Pull belt away from mower° BELT INSTALLATION 4. - Install new belt in reverse removal. order of 5. Make sure belt is in all pulleygrooves and inside all belt guides. 6. Installmowerin reverseorderof removal instructions. TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footresL 1. Remove mower (See "TO REMOVE MOWER" in this section of this Mandrel Pulley Idler manual.) Remove belt from stationary idler and clutching idler° 3. Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. 4, Pull belt toward front of tractor and remove downward from around engine pulley. 5. Install new belt by reversing above procedure_ Mandrel Iley 2. TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxleo Engine Pulley If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. 1_ Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake i Clutching ldle_ operating arm and nut "A" on brake rod. tf distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16'L Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. _"_½ /'_1 3. With Parking input Pulley i-___ TRANSMISSION MENT REMOVAL/REPLACE- Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. Brake "Engaged" Nut "A" TRANSAXLE LEVER MOTION NEUTRAL CONTROL ADJUST[VlENT The motion control lever has been preset at the factory and adjustment should not be necessary, 1_ Loosen adjustment bolt in front of the right rear wheel, and lightly tighten° 2. Start engine and move motion control lever until tractor does not move forward or backward. 3. Hold motion control lever in that position and turn engine off_ 4. While holding motion control lever in place, loosen the adjustment bolt. Jam Nut Operating Arm *.-.,,,_ j Do not touch this nut. If further brake adjustment is necessary contact your nearest authorized service center/department 24 5_ Move motion control lever to the neutral (N) (lock gate) position_ 6. Tighten adjustment bolt securely. NOTE: If additional clearance is needed NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer° Tire sealant also prevents tire dry rot and corrosion, to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: t. Loosen the adjustment bolt. 2. Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep. 3. Tighten adjustment bolt securely. 4, Start engine and test. 5, If tractor still creeps, repeat above steps until satisfie& Neutral Lock Gate Motion Control Retaining Ring Washers Axle Cover t Square Key I-" (Rear Wheel Only) TO START ENGINE WITH A WEAK BATTERY _,CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged, (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehical must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles. Adjustment Bolt TO ADJUST MENT STEERING WHEEL ALIGN- if steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE-IN/CAMBER TO ATTACH JUMPER CABLES 1o Connect each end of the RED cable to The front wheel toe-in and camber are not adjustable on your tractor,, If damage has occurred to affect the front wheel toein or camber, contact your nearest authorized service center/department. TO REMOVE WHEEL the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2o Connect one end of the BLACK cable to the NEGATIVE (-) termina! of fully charged battery, 3. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. FOR REPAIRS 1. 2. Block up axle securely. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). 3. Repair tire and reassemble. NOTE" On rear wheels only: align grooves in rear wheel hub and axle. Insert square key, 4o Replace washers and snap retaining ring securely in axle groove° 5, Replace axle cover, TO REMOVE CABLES, REVERSE ORDER 1o BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. 25 Positive Terminal Keps Negative Te ._. (Red) REPLACING HEADLIGHT BULB 1. Raise hood. 2. Pul! bulb holder out of the hole in the backside of the grill° 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. ed Battery Positive Terminal Hex Negative (Black) Cable Cable TO REPLACE Nut Neg INTERLOCKS BA'I-I'E RY AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. z_ _,CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etco Positive terminal must be connected first TO REPLACE FUSE Replace with 15 amp automotive4ype plug-in fuse. The fuse holder is located behind the dash. to prevent sparking from accidental grounding. I. Lift seat pan to raised position and open battery box door. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery, with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely, 6. Close battery box door. TO REMOVE ASSEMBLY HOOD AND GRILL 1o Raise hood° 2o Unsnap headlight wire connector. 3. Stand in front of tractor, Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To re _lace, reverse above procedure. \ _i H°°d 1'2htoWire Seat Box Door 26 ENGINE IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tighL Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet° TO ADJUSTTHROTTLE CABLE PRELIMINARY 1_, Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments, 2. Be sure the throttle control cable is adjusted properly (see above)_ CONTROL FINAL SETTING - The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable° If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 2. Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned, securely. S_'ew TO ADJUST 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position, 2. Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. 3o While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine Pans rough. Turn valve to a point midway between those two positions. Release throttle lever. Tighten clamp screw Governer -.._.Contr_ Lever SETTING - Governer /Control Plate .... _ ACCELERATION TEST - 4. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust -damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed° Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest AUTHORIZED service center/ department, which has proper equipment and experience to make any necessary adjustments. Cable CARBURETOR NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the iimiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load, If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fueVair mixture. Idle S Throttle Lever Idle Mixture Valve __--_ With Limiter 27 experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage, 1. Drain the fuel tank, 2. Start the engine and let it run until the fuel lines and carburetor are empty. o Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. o Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage° When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area° I. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2_ Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3o Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear° Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor° Do not drain the gas tank and carburetor if using fuel stabilizer,, ENGINE Drain oil (with engine warm) and replace with clean engine oil, (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. BATTERY = Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. o To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). ° After cleaning, leave cables disconnected and place cables where they cannot come in contact with batter,/ terminals. • if batten.7 is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. 4. Replace with new spark plug(s). OTHER o Do not store gasoline to another. from one season ° Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline wilt cause problems. ° If possible, store your tractor indoors and cover it to give protection from dust and dirt. ° Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condem sation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, OIL 28 TROUBLESHOOTING PROBLEM Will not start CHART CAUSE CORRECTION 1o Out of fuelo 2o Engine not "CHOKED" properly. 3, Engine flooded, 4. 5_ 6, 7. Bad spark plug, Dirty air filter. Dirty fuel filter° Water in fuel 8, Loose or damaged wiring, 9. Carburetor out of adjustment Hard to start 10, Engine valves out of adjustment. 8, Check all wiring. 9. See "To Adjust Carbureto¢' in Service Adjustments section, 10.Contact a qualified service center. 1_ 2. 3. 4. 5, 1. 2o 3_ 14o 5o Dirty air filter. Bad spark plug. Weak or dead battery, Dirty fuel filter, Stale or dirty fuel. 6. Loose or damaged wiring, 7. Carburetor out of adjustmenL 8. Engine valves adjustment° Engine will not turn over out of Clutch/brake pedal not depressed !2. Attachment clutch is 3o L4, i5o i6. 17. 8, Engine clicks but wilt not start 1, Fill fuel tank. 2. See "TO START ENGINE" in Operation section, 3. Wait several minutes before attempting to start. 4_ Replace spark plug. 5,, Clean/replace air filter. 6. Replace fuel filter° 7, Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter, engaged° Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring° Faulty ignition switch. Clean/replace air filter° Replace spark plug. Recharge or replace battery. Replace fuel filten Drain fuel tank and refill with fresh gasoline. i6. Check all wiring. 7. See "To Adjust Carburetor" in Service Adjustments sectiom 8. Contact a qualified sen,ice center_ !o Depress !2, Disengage clutch° !3. i4_ 15. i6, 7, Faulty solenoid or starter. 8, 9. Faulty operator switch(es). presence 9. 1o Weak or dead battery. i2. Corroded battery terminals. 3. Loose or damaged wiring. Faulty solenoid or starter. 29 1. 2_ 3. 4_ clutch!brake pedal° attachment Recharge or replace battery. Replace fuse. Clean battery terminals, Check all wiring. Check!replace ignition switch, Check/replace solenoid or starter. Contact a qualified service centen Recharge or replace battery. Clean battery terminals. Check all wiring° Check/replace solenoid or starten TROUBLESHOOTING PROBLEM Loss of power CHART CAUSE CORRECTION 1. Cutting too much grass/too fast. 2, Throttle in "CHOKE" position_ 3o Build-up of grass, leaves and trash under mower. 4o Dirty air filter° 5. Low oil level/dirty oil. 6. Faulty spark plugo 7. 8, Dirty fue! filter. Stale or dirty fuel. 9. Water in fuel. t0_Spark plug wire loose, 11_ Dirty engine air screen/finso 12.Dirty/clogged muffler. 13.Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine 1. Worn, valves out of bent or loose blade° vibration Engine continues to run when operator leaves seat with attachment clutch engaged Poor cut - uneven 2. 3. Bent blade mandrel. Loose/damaged part(s)o 1. Faulty operator-safety presence control system. 1. Set in "Higher Cut" position/ reduce speed. 2, Adjust throttle control. 3. Clean underside of mower housing. 4_ Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 1&Connect and tighten spark plug wire° 11 ,Clean engine air screen/ fins. I2. Clean/replace muffler, 13,Check all wiring, 14, See "To Adjust Carburetor" in Service Adjustments section, 15.Contact a qualified service center, 1. Replace blade, Tighten blade bolt. 2. Replace blade mandrel. 3. Tighten loose part(s). Replace damaged parts. , Worn, bent or loose blade,, 1. Mower deck not level. Buildup of grass, leaves, and trash under mower. 4o Bent blade mandrel. 5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels. 2. 3. 14 2. 3. 3O 4. 5. Check wiring, switches and connections. If not corrected, contact a qualified service center. Replace blade. Tighten blade boll Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. TROUBLESHOOTING CHART PROBLEM Mower blades will not rotate CAUSE I. CORRECTION Obstruction mechanism. in clutch 2., Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel, Poor grass discharge Engine speed too slow. 2o Travel speed too fast. 3_ Wet grass. 4. 5, Mower deck not level Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7, Buildup of grass, leaves and trash under mower, 8. Mower drive belt worn. 9. Blades improperly installed,, 10. Improper blades used. 11 .Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) Battery will not charge 1. 2. 3. 4. Switch is"OFF". Bulb(s) burned out, Faulty light switch. Loose or damaged wiring. 5. Blown fuse. 2, Bad battery cetl(s). Poor cable connections. 3. 4. Loss of drive Engine "backfires whenturning engine "OFF" Faulty regulator (if so equipped), Faulty alternator. obstruction, 2. Replace mower 3, 4. Replace Replace idler pulley. blade mandrel. Engine throttle control not set at "SLOW" position for 30 seconds stopping engine. 31 drive belto 1. Place throttle control in "FAST" position, 2_ Shift to slower speed, 3, Allow grass to dry before mowing° 4, Level mower deck, 5, Check tires for proper air pressure_ 6. Replacetsharpen blade. Tighten blade bolto 7. Clean underside of mower housing, Replace mower drive belt. Reinstall blades sharp edge down. 10o Replace with blades listed in this manual. 11 ,Clean around mandrels to 8, 9, open vent holes° 1, Turn switch "ON", 2. Replace bulb(s). 3, Check/replace light switch. 4, Check wiring and connec tions. 5o Replace fuse, 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. 1. Freewheel control in "disengaged" position. 2. Motion drive belt worn, damaged, or broken. 3, Air trapped in transmission during shipment or servicing. ''_, 1, Remove Replace alternator. 1. Place freewheel control in "engaged" position. 2. Replace motion drive bell 3. Purge transmission. 1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine° 32 TRACTOR -- MODEL NUMBER 917.270662 SCHEMATIC "ill-BATTERY C/"\J_ ' FUSE ' RED ', fi4tf! , STARTER BLACK I ) WHITE M ', C,Z-F-_ ,-+CL_i I SOLENOID L CLUTCH / BRAKE (PEDAL UP) l wHrrB _ _ , , SWITCH BLA C;"; )J _J --_ I B_CK HOUR l_m SEAT SWITCH (NOT OCCUPIED) I ' _ J1 ..... BLOC / ATT'MENTCLUTCH BLACK (CLUTCH OFF) _ J I - a_)I_I_D_I_G-" _I_NN_CTOR METERp' SPARK PLUG _ ',J GAP (2 PLUGS ON (OPTIONAL) BLACK ',- - - 1- -FO_LI )_A_ IL I ; ---7'_LINE (_ IGNITION UNIT I l ', TWIN CYL. ENGINES) CHA_GtNG aYBTEM OI/T_'UT 3 AMP DO @ 3_00 RPM 28 VOL_ AC IAIt'L @ _6_ RP),| (CHARGING SYBI"EM DISCONHEC'rBD} FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) _'_cG_"_%%_'_#2P_. uT DIODE ORAI'JGE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCEBECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS W1LL CHANGE WITH ENGINE SPEED, AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST , ALTERNATOR t' BROWN HEADLIGHTS NON-REMOVABLE CONNECTIONS IGNITION SWITCH O POSITION CIRCUIT "MAKE" REMOVABLE CONNECTIONS OFF M+G+A'_ NUN]LIGHT B+A1 RUN B+At START ,3+S+A1 NONE A2÷L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 33 /_ TRACTOR -- MODEL NUMBER ELECTRICAL t 34 917.270662 TRACTOR KEY NO. t 2 8 t6 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 -- MODEL PART NO. 144925 74760412 156417 153664 166182 4152J 4799J 146147 166180 73510400 4207J 121305X 163968 140403 170217 7! 110408 131563 145673 121433X 141940 NUMBER 917.270662 DESCRIPTION 8artery t2 VOLT 25 AMP Bolt Hex Hd 1/4-20unc x 3/4 Case Battery Switch, Interlock Push-In Harness Asm Light W/4152j Bulb Light #1156 Cable Battery 6 Ga 1t" red Cable Battery 6 Ga w/16 wire red Fuse !5 AMP Nut Keps Hex 1/4-20 Unc Cable Ground 6 Ga 12" black Switch Hunger Nc Gray Switch Ign Key Ign Harness Ign Bolt Biko Fin Hex 1/4-20 Unc x 1/2 CoverTerminal Red Solenoid Ammeter Rectangular 6Amp Protection Wire Loop NOTE; All component dimensions given in U.S inches 1 inch = 25 4 mm 35 TRACTOR -- MODEL CHASSIS AND ENCLOSURES NUMBER 917.270662 29 212 28 12 53 52 55 57 54 6O 208 74 36 TRACTOR -- MODEL CHASSIS AND ENCLOSURES NUMBER 917.270662 KEY NO. PART NO. DESCRIPTION 1 2 3 5 9 10 11 12 t3 t7 I8 25 26 28 29 30 31 37 38 51 52 53 54 55 57 60 64 74 t42 143 144 145 206 207 208 -- 169830 !69061 17060612 t55272 168337X013 STD5337t0 155927 145660 172107X010 144983X558 126938X 19131312 STD54t437 166271X558 t55217X599 I64916X558 139976 17490508 169834 73800400 19091416 14520t 161464 145202 STD522507 72140606 154796 STD541437 !65867 t54966 t54207 156524 170165 17670508 17670608 5479J Chassis Drawbar Screw 3/8-16 x °75 Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 3/4 Panel, Dash, LH. CItp Tinnerman Grille P/L Panel, Dash, Roll Hood Assembly BumperHood Washer 13/32 x 13/16 x 12 Gauge Nut Gdlle Lens, Grftte FendfFtrest Pnt STLT N HLD 558 Bracket, Fender Support Screw Thdrol 5/16-18 x 1/2 Bracket Asm Pivot Mower Rear Nut Lock w/Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga° Bracket Grille Pickoff LH Screw Hex Wshd 8-18 x 7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x ,75 Bolt Rdhd Sqnk 3/84 6 UNC x 3/4 Dash LowerSTLT Nut Crownlock 3/8016 UNC Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Bolt Shoulder 5t16-18 Screw Thdrol 3/8-16 x 1/2 Screw Thdrol 5/t6-!6 x 1/2 Plug, Button NOTE: All component dimensions given in U.S. inches ! inch = 25.4 mm 37 TRACTOR -- MODEL NUMBER GROUND DRIVE 77 15' 38 917.270662 TRACTOR -- MODEL NUMBER 917.270662 GROUND DRIVE KEY NO, PART NOo 1 ...... 8 10 14 16 165886 76020416 STD551125 73800500 19 73800600 21 106933X 22 24 25 26 169498 73350600 106888X 19131316 27 28 29 30 32 34 35 36 37 38 39 40 41 42 76020412 145204 71673 130807 74760512 155071 120183X 19211616 1572H 131494 72110622 4470J 165838 19131312 47 48 49 50 5t 52 53 55 56 57 59 6! 62 63 64 65 127783 154407 I23205X 74760624 73680600 73680500 t05710X I05709X 74760620 140294 169691 17060612 8883R 140186 71170764 10040700 DESCRIPTION Transmission (See Breakdown) Hydro Gear Modet 322-0510 Rod, Shift Pin, Cotter 1/8 x 1 Washer Lock 1/4 Nut, Lock Hex w/Ins 5/16-18 UNC Nut, Lock Hex w/Wsh 3/8-16 UNC Knob Rd. 1/2-I3 Plstc. Thds_ BIk Rod, Brake Nut Spring, Rod, Brake Washer 13/32 x 13/16 x 16 Gao Pin, Cotter t/8 x 3/4 Rod, Parking Brake Cap, Parking Brake Bracket, Transmission Bolt Hex 5/t6-t 8 UNC x 3/4 Shaft, Foot Pedat Bearing, Nylon Washer Pin, Roll Pulley, Idler, Flat Bolt Spacer, Split Keeper, Belt, Idler Washer 13/32 x t3116 x !2 Ga. Pulley, tdfer, V_Belt Bellcrank Clutch Grnd Drustl Retainer, Belt Bolt Nut Nut Crowntock 5/I 6-28 Link, Clutch Spring, Return, Clutch Bolt, Hex 3/8-16 UNC x 1-1/4 V-Belt. Drive Keeper, Belt, Center Screw 3/8-I6 x 3/4 Cover, Peda] Pulley, Engine Bolt Hex 7/I6 x 4 Gr 5 Washer KEY NO. PART NO. 66 70 71 72 73 74 75 76 77 78 81 82 83 84 89 90 95 96 97 98 103 154778 134683 169183 19132012 169182 !89496 121749X 1200000t 123583X 12t748X 165595 16571I 19171216 169843 164890X428 124346X 170201 4497H 144201 73510600 73940800 116 72110610 150 151 156 158 159 16t 165850 19133210 166002 165589 165494 72140406 162 163 164 165 166 168 169 197 t98 199 200 202 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110612 205 19171616 DESCRIPTION Keeper, Belt Engine Hydro Guide, Belt, Mower Drive RH Strap, Torque, Lh Washer 13t32 x 1q/4 x 12 Ga,. Strap, Torque, Rh Spacer, Split Washer 25/32 x 1-1t4 x 16 Ga,. Ring, E Key, Square Washer 25/32 x 1-5/8 x 16 Ga.. Shaft Asm Cross Spdng, Torsion Washer 17/32 x 3/4 x 16 Ga., Link Transaxle Console, Shift Nut Self-Thd Wshd 1/4 Control Asm Bypass Hydro Spring, Retainer 1" Keeper, Belt Rh Nut Keps 3/846 UNC Nut, Hex Jam Toplock 1/2-20 U_,,F Bolt Rdhd Sq Neck 3/6-16 x 1 1/4 Bushing Bellcrank Grd Drive Washer 13/32 x 2 x 10 Washer 5/16 x t .0 x t,25 Bracket Shift Mount Hub Tapered Flange Shift Boit Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 Uric Bolt Hex Fin 1/4-20 x 1 Washer 5/8 x .281 x 10 Ga.. Bracket Pivot Lever Screw 5/16 x 1.0 x .t25 Bolt Shoulder 5/16-18 x .561 Plate Fastener Cross Shaft Nyllner Snap-ln WasherNyfiner Bott Shoulder 5/16-18 Unc Bott Rdhd Sqnk 5/16-18 Unc 1 Bolt Carr Sh 3/8-t6 x t-1/2 Gr.5 Washer 17/32 x 1 x 16 Ga NOTE: Alt component dimensions given in U.S inches 1 inch = 25,4 mm 39 TRACTOR STEERING ASSEMBLY -- MODEL NUMBER 917,270662 ,:!:,, 67_ 68 67 67 / 4O / I 26 IO 40 3O / I I \ f / t TRACTOR STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 1I 13 !5 17 18 19 22 23 25 26 27 28 29 3O 32 36 37 38 39 4O 4! 42 43 44 46 47 51 54 62 63 65 66 67 68 79 80 82 85 -- MODEL PART NO, 139768 154427 156463 157473 6266H t21748X 19272016 12000029 3366R 169832 STD55!137 136516 145212 156546 57O79 160395 165857 165851 154406 126847X 136874 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 100711L 145054X428 121749X 153720 121232X 6855M STD54143t 74780520 167902 STD523710 160367 1544O4 72140618 169827 19132012 74950612 169635 133835 NUMBER 917.270662 DESCRIPTION SteedngWheel A×_eAssembly STMP Dropped STL Spindle Assembly, L.H. Spindle Assembly, RoHo Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/6 x t6 Gauge Washer 27/32 x 1-1/4 x 16 Gauge Ring, Ktip Bearing, Steering Column Draglink Washer, Lock Spacer Bearing Axle Front Nut Hex Flange Lock Shaft Assembly, Steering Washer, Thrust ..515 x .750 x .033 Support, Shaft Screw, Hex Wsh Hd Torx Ptttman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer 13/32 x 7/8 x 16 Gauge Screw 3f8-16 x 3/4 Pin Rod,Tie Bushing, Steering Screw Insert, Steering Wheel Washer 13132x 2-3/8 x 12 Gauge Gripco Nut Adaptor, Steering Wheel Boot, Steedng Shaft Washer 25/32 x 1-114x 16 Gauge Extension Shaft Steering LR.LT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins 5/t6-18 UNC Bolt Fin Hex 5/16_18 UNC x t-1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq 3/B-16 Unc x 2-1/4 Axle, Brace Washer 13/32 x I-I/4 x 12 Ga. Bolt Hex Nylon 3/8-I6 x 3/4 Bracket Susp Chassis Front Fastner Christmas Tree NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917.270662 ENGINE / 3 72 62 ? 13 33 37 40 33 29 OPTIONAL 23 EQUIPMENT Spark Arrester 42 4 TRACTOR-- MODEL NUMBER 917.270662 ENGINE KEY NO, PART NO. 1 2 3 162157 17720410 DESCRIPTION Control Throt/Ch Lh Screw Hex Thd Cut 1/4-20x5/8 T Engine (See Breakdown) Bdggs Modei28U707-1174-E3 4 137352 Muffler Exhaust B&S Lt 13 165291 Gasket 1 313 td Tin Plated 14 13280324 Nipple Pipe 318 Np! X 3" 15 13200300 Elbow Std 90 Degree 318q8 Npt 16 STD551237 Washer Lock Ext Tooth 3!8 23 169837 Shield Browning!Debris Guard 29 137180 Arrestor Spark 3t 109202X Tank Fuel I 25 Fr 32 158990 Cap Asm Fuel Sears Vented 33 123487X Clamp Hose BIk 37 137040 Line Fuel 20" 36 ...... Plug Oil Drain (See Engine Breakdown) 40 124028X Bushing Snap Nyt BIk Fuel Line 44 17490412 Screw Hexwsh Thdrol 1/4-20x3/4 45 17000612 Screw Hex Wsh Thdrol 3t8-I6 x 3/4 46 19091416 Washer 9/32 X 7/8 X 16ga 62 STD55113I Washer Lock Hvy Hlcl Spr 5/16 72 71070512 Screw Hexhd Cap 5/16q 8x3/4 78 17060620 Screw 3/8-t6 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 Unc NOTE: All component dimensions given in U.,S,,inches 1 inch = 25,4 mm 43 TRACTOR -- MODEL NUMBER 917.270662 SEAT ASSEMBLY \ t4 J //8 10 "_/-5 22 21 17 KEY NO. PART NO. 1 2 3 4 5 6 140122 140551 STD5237t0 19131610 145006 STD54t437 7 8 9 t0 1t 124181X 17000616 19131614 155925 166369 12 KEY NO. DESCRIPTION Seat 3350 Bfk/bik Craftsman Bracket Pnt Pivot Seat (bik) Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 3/4 X 10 Ga Clip Push In Hinged Nut Hex Lock w!Ins 3/8-16 Unc Spring Seat Cprsn 2 250 Bik Zi Screw 3/8-16 X 1 Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk) Knob Seat Adj Wingnut 12 13 14 15 16 !7 21 22 24 25 PART NO. 121246X 121248X 72050412 134300 121250X 123976X 171852 STD541431 19171912 127018X DESCRIPTION Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 50 Id _olt Rdhd Sht Nk !/4-20x1-1/2 Spacer Split 28 X 96 Zinc Spring Cprsn 1 27 Blk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bort Shoulder 5fl 6-18 Unc-2A Nut Hex Lock wtlns 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga, Bolt Shoulder 5/16-18 X 62 NOTE: All componen_ dimensions given in UoS.inches 1 inch = 25,4 mm 44 TRACTOR -.- MODEL NUMBER 917,270662 DECALS 13 t3 6 10 3 2O 8 12 15_ 14_ KEY NO, PART NO. DESCRIPTION 1 2 3 4 6 8 9 10 12 13 I4 156811 167179 163200 163202 133644 166887 163204 156439 146046 163250 160396 Decal Oper. Instr. Decal, Replacement Decal, Hood, Roll. Decal, Hood, LH. Decal, Customer Maintenance Decal, Deck Mower EZ Decal, Fender, Craftsman Decal, Fender Danger Decal, V-Belt Drive Schematic Decal, Dash Panel Decal, V-Belt Schematic WHEELS & TIRES 11 KEY NO_ PART NO. DESCRIPTION 15 20 21 -- - _-- - 165388 149516 163205 136311 169210 165800X428 165799X428 173022 173023 Decal, Engine Decal Battery Dngr/Psn Eng Decal, Fender Sd, Wht Decal, Lift Handle Decal By Pass Hydro Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish KEY NO. t 2 3 4 5 6 7 8 9 I0 II -- PART NO. 59192 65139 I06222X 59904 I06732X427 278H 9040H 106108X427 I06268X 7152J 104757X 144334 Cap Value Tire Stem Value Tire F Ts 15 X 6 0 - 6 Service Tube Inner F[ont #35060 Rim Asm 6"front White Service Fitting Grease Bearing Flange Rim Asm 8"rear White Service Tire R Ts 18x9 5-8 Service Tube Rear 9 5 X 8 Service Cap Axle BIk 1 50 X t 00 Sealant, Tire (t0 oz. tube) DESCRIPTION NOTE: All component dimensions given in U,S inches 1 inch= 254 mm 45 TRACTOR -- MODEL NUMBER 917.270662 LIFTASSEMBLY 7 13 2 4 6 6 !1 12 I 19 2O '13 2O I 32 19 15 32 46 TRACTOR -- MODEL NUMBER 917,270662 LIFT ASS EMB LY KEY NOo PART NO, DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 159460 159471 105787X t2000002 19211621 I20183X 12563tX 122365X 139865 139866 4939M 167253 73350800 130171 73680800 t39868 163552 140302 73540600 Washer Asm Inner Spring W/Plunger Shaft Asm_ Lift Pin Groove E Ring #5 I33-62 Washer 21/32 x I x 21 Ga, Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L.H. Link Asm Lift R,H. Retainer Spring Link Front Nut Jam Hex 1/2-t3 Unc Trunnion BIk Zinc Nut Crown!ock 1/2-13 Uric Arm Suspension Mower Retainer Spring Bearing, PvL Lift. Spherical Nu_,Crownlock 3/8-24 NOTE; Alt component dimensions given in U ,S, inches 1 inch = 25A mm 47 TRACTOR -= MODEL NUMBER 917.270662 MOWERDECK 34 \ 21 22 23 24 25 26 28 29 18 48 27 TRACTOR MOWER - - MODEL NUMBER 917.270662 DECK KEY NO. PART NOr 1 2 3 165892 STD533107 138017 4 5 6 8 165460 STD624008 130832 850857 9 t0 tl 12 13 STD551137 140296 134149 129895 137645 14 15 16 18 19 20 21 22 23 24 25 26 27 28 128774 110485X 140329 72140505 132827 159770 STD541431 134753 131267 t05304X I23713X t10452X 130968X428 19111016 29 30 3t 32 33 34 35 36 37 131491 157722 129963 153535 137266 STD533717 133835 131494 19131316 4O 44 45 46 48 49 5O STD541437 140088 STD624603 137729 133944 155066 131340 DESCRIPTION MowerHousing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar RetainerSpring Arm, Suspension, Rear Bolt, Hex 318-24 x t+,25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Bali Shaft Assembly, Mandrel, Vented (includes Key Number6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/I6-16 x 5/8 Bolt, Shoulder Baffle, Vortex NutCrownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32x5/8x 16 Gauge Rod, Hinge ScrewThdrolWasher Head Washer, Spacer Pulley, Mandrel Nut, Toptock, Flanged Bolt Fastner, Christmas Tree Pulley, Idler, Fiat Washer I3/32x t3/16 x 16 Gauge Nut Crown_ock 3/8-16 UNC Guard, Mandrel, L°H+ Retainer Screw, Thd Rotl 1/4-20 x 5/8 Washer, Hardened RotlerAssembty, Cam Follower Bolt, Shouider #10-24 Grade 5 KEY NO. PART NO. 5t 52 53 54 55 56 59 67 68 92 101 102 103 104 t05 106 t28 t29 STD541410 139888 131845 133943 155046 165723 141043 149846 144959 STD54t437 136420 71161010 19061216 STD551110 160793 2029J 153390 19131312 t30 STD5237t0 131 STD5337t0 142 149 150 15t 152 153 154 155 165890 165898 19091216 169670 169676 169674 169675 t6967t 156 157 158 169672 t69669 17720410 -- 130794 +- 164963 DESCRIPTION Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Space r, Retainer Guard, TUV Idler Knob V-Belt Nut MulcherCover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Washer Felt Washer 13/32 x 13/I6 x I2 Ca+ Bolt, Fin Hex 3/8-16 UNC x 1 Gr° 5 Bolt, RDHD SQNK 3/8-16 UNC xl ARM SPring Brake Mower Retainer SPringYellw Washer 9/32 x 3/4 x I6 Ca+ Bracket Clutch Cable Clutch Cable Washer Flat 3/9 Type B Spring Retainer Spdng Retention LVR CLTCH CAB Spacer Clutch Cabte Rod Clutch Cable 3/8 Screw Hex Thd Cut 1/4-20 x 5/8 Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate Components, Key Nos I01 106) NOTE: All component dimensions given in US inches 1 inch = 254 mm 49 TRACTOR -- MODEL NUMBER 917.270662 HYDROTRANSAXLE- - MODEL NUMBER322-0510 t6 73 93 4B 7 5O TRACTOR - - MODEL. NUMBER 917.270662 HYDRO TRANSAXLE - - MODEL NUMBER 322-05'10 KEY NO. 1 2 3 4 5 6 7 PART NO. 170351 170352 170353 170354 169898 170355 170356 8 9 10 1t 12 13 14 170357 170358 170359 170360 169870 170361 173158 16 170362 17 I8 19 23 24 27 28 29 30 31 170363 170364 173159 170365 170366 170367 170368 170369 170370 170371 32 170389 33 142991 34 35 170390 170391 36 170392 37 38 39 40 41 42 43 44 150792 150793 150809 I70393 !70394 170395 170396 150797 45 46 47 48 49 50 51 170397 170398 170399 170400 170401 170402 170403 52 170404 53 54 55 56 57 170405 170406 142977 142978 150798 KEY NO, 58 59 60 61 62 63 PART NO. 170407 170408 142883 142882 170409 170410 DESCRIPTION Brake Yoke Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin HFHCS 1/4-20X2 W/Patch, Special Flange 64 142892 Bolt, 1/4-20 X 1 W/Patch 65 170411 Spacer Spring, Brake Arm Bias 66 170412 SQ. HD. BOLT 5/16-24-Ribbed 67 170413 Arm, Brake 68 170414 Slotted Hex Nut 5116-24 69 1704!5 Cotter Pin 3t32 X 314 70 170416 Compression Spring Brake 7t 170417 Anti-Drag Washer, HT ,5 LDo X 10Do X 72 1704t8 .032 Flat-Washer 11/32 ID X 7/6 73 142884 O.D. Oil Seal .625 X 1°0 X ,25 74 170419 75 170420 Check Plug Assembly, .027, Washer 76 170421 Stud, 5/16-24 Friction Pack 77 170422 Puck, .330 X 1_.50X 0975 78 142969 Spring, HeliclComp 79 142980 Spacer Hex Lock Nut 5/16-24 UNJF 80 150778 (Nylon Insert) Wedge, Friction Pack 8t 170423 Clip, Washer .316X1.50X-1046 82 170424 (Plated) 83 161168 Pin, Standard Headless Fitting, 51!6 Sae 5/32 Tube 84 170425 Hose, Expansion Tank 85 170426 87 173160 Cap, Vent 88 170428 Bolt, Self Tapping I0-32 X 1/2 Puck, Inner Wedge 90 I70€30 Spring Clip - Housing Thrust 93 170431 Deflector 107 170432 108 I70433 Washer, Motorshaft ,71fDXlo15ODX.030THK 109 t70434 Plug, Sae #6 111 t70435 O-ring ,07 x ..301 I.D.. Bracket, Support Expansion ! 13 170437 Tank Siilicon Sponge 116 170438 Fan 119 173161 120 17044 Pulley #12 TF. Screw-lindented Hex 122 173162 Washer Head 123 173163 Bracket Bett Keeper 124 170444 Center Section-Filter-Bypass Assembly 125 170445 Filter Assembly 126 173164 Fan - Pulley Service Assembly 127 170447 Seal - O-ring Kit Kit, Expansion Tank 128 173165 Transaxle, complete 900 171613 NOTE: All component dimensions given in US, inches 1 inch = 254 mm DESCRIPTION Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashpiate,Trunion Machined Block - Assembly Sealant Hex Flange Screw !/4-20 X 125 Stud, 5/16-24 Hex Double End Shaft, Input Ring- Retaining Spacer Ring- Retaining Seal, Up ,67 X to56 X .276 Ball Brg I7MM ID X 40MM OD X 12MM Hex FLlange Head Screw 5/16 24 X 0.75 Lip Seal !8 X 32 X 7 Arm, Control Bearing, 30X52X13 Thrust Check Plug Assembly, Washer Shaft, Motor1 Gear - Pinion, t3T 10T/48TGEAR Gear, t0T Jackshaft 60T Bull Gear Sleeve Bearing ,75 X 1.575 X °625 Sleeve Bearing (Outboard).75X1.750X,625 Washer, 3/4 ID X 1-1/20D X .13THK Lip Seal Axle Seal Shaft, Axle .75 X t 1.39 (Key, R.H.) Shaft, Axle .75 X !6.99 (Key, L.H_) Miter Gear (SPLiNED) Miter Gear 15T (0r5 ID) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Rling Spring, Bypass Hydro mtg Screw 3/8-24 X 2.5 Long Flilter Base, Filter Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X 250 X 250 TC Flat Washer, 5/8 ID X 1o00D X _05THK Retaining Ring Bearing, Center Block Spring - HelicatCompression Washer 20W-50 OIL728 oz 51 TRACTOR -- MODEL NUMBER 917.270662 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E3 1022 ss4 _J 914_ _' 1023 13_ 383_ 71 103, 1029 1033 VALVE OVERHAUL KIT "_rREQUIRESSPECIALTOOLS TO INSTALL. INSTRUCTION SEE REPAIR MANUAL, 1019 LABEL KIT 52 I TRACTOR - - MODEL NUMBER 917,270662 BRIGGS 8=STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E3 968 176 1 -&7 t 23t $ e I 634 _,I 95 _' 987 692 g ....... 93,_,_.... 51A_ / 27s LMT/CARBURETOR PART 265 142 NUMBER % 947 LOCATIONs 267 THIS CARBURETOR SERVICES BOTH CHOKE-A-MATIC AND MANUAL CHOKE SYSTEMS 1=1 CARBURETOR OVE..AUL KmT 104/ 1270 26_@ _87® _ 634A_ 634_ 117_ 231 _ 358 ENGINE GASKET SET I 53 TRACTOR -- MODEL NUMBER 917,270662 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E3 151ol 513_-,,-,, _ 3!0_ _, .n "-_ Z83A_lJ 729A S 304 305 3O5A_ 334 789 _ I4741 a77 934 I006 1005 363 1044_ 75_ 287 __'_' 1051c" 1051 783A 524 0 _ t 54 1036 EMISSIONS LABEL TRACTOR -- MODEL NUMBER 917,270662 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E3 _ 222 201 482 1019 I1036 LABEL 209 11058 LABEL KITI 240 KIT- EMISSIONS OWNER'S MANUAL] 1 783 801 728 tj 615 802 311 803 ;44 55 TRACTOR -= MODEL NUMBER 917.270662 BRIGGS & STRATTON ENGINE-MODEl.. NUMBER 28U707, TYPE NurTIBER 1174-E3 KEY NO. I 2 3 4 5 7 8 9 10 12 PART NO, 496412 399265 391086 494238 691165 273280 495735 27803 691666 271916 271997 271996 t3 690360 I5 t6 20 22 23 23A 24 25 94239 690136 291675 692125 693557 492326 222698 499284 499288 26 27 26 29 32 33 34 35 36 37 40 43 45 46 48 50 51 51A 53 54 73 74 75 499292 499296 495854 495852 495851 495855 691299 498319 498320 692419 692420 692852 495856 495857 691279 691279 690456 224641 490815 690564 692421 496050 690193 272465 273650 690227 69t 148 494439 691057 225136 KEY NO. 78 93 94 95 98 t04 105 106 t08 DESCRIPTION Cylinder Assembiy Bushing/Seal Kit _ Seal-Oi! Sump-Engine Head-Cylinder -_r+Gasket-Oylinder Head Breather Assembly -A- Gasket-Breather Screw (Breather Assembly) -k GaskebCrankcase (.015 Thick, Std.) -,_ Gasket-Crankcase (.005 Thick) _ Gasket_Crankcase (,,009 Thick) Screw (Cylinder Head, 3-9 16") Plug-Oil Drain Crankshaft ¢r Seat-Oil Screw (Crankcase Cover) Flywheel (Steel Ring Gear) Flywheel (Plastic Ring Gear) Key-Flywheel Piston Assembly (Std.) Piston Assembly (.0100.S.) 142 692412 DESCRIPTION Screw (Flywheel Guard) Bushing-Throttle Shaft Idle Mixture Kit @ Screw (Throttle Valve) Kit-ldle Speed O Pin-Float Hinge O Valve-Float Needle O Seat-Inlet Valve-Choke (Manual Choke) Valve-Choke (Choke A Matic) ® Jet- Main (Standard) Jet- Main (High Altitude) Carburetor Overhaul Kit Carburetor _ Plug_Welch Valve-Throttle Throttle Shaft Kit Float-Carburetor 84,Gasket-Float Bowl Choke Shaft Kit (Manual Choke) Choke Shaft Kit (Choke A Matic) @ Nozzle-Carburetor 146 165 167 176 94196 693148 281051 281106 Key-Timing Nut (Ring Gear) Nut (Air Cleaner) -_ O-Ring Seal (Air Cleaner 185 186 187 94010 493496 492790 188 192 202 94929 492160 262767 209 216 222 227 23t 232 238 240 265 267 276 287 304 305 305A 306 260695 262766 694042 691374 94098 262785 262836 394358 221535 94906 281164 94903 691399 690960 692127 690499 I08A 117 121 125 127 130 13! 133 137 I41 14IA Piston Assembly (.020 O S l Piston Assembly (.030 OISI_ Ring Set, Piston (Std.) Ring Set,(,010 O,S.) Set,(.020 OIS_ O S.I Ring Set,(.030 Lock-Piston Pin Piston Pin (Std.) Piston Pin (D05 O,S,) Rod-Connecting (Std,) Rod-Connecting (.020 U.S.) Screw (Connecting Rod) Valve-Exhaust Valve- Intake Spring- Valve (intake) Spring- Valve (Exhaust) Guard-Flywheel Retainer_ Valve Governor-Oil Slinger Tappet- Valve Camshaft Short Block Manifold- Intake ¢_+Gasket-lntake Gasket-Intake Stud (Carburetor) Screw (Intake Manifold) Screem Rotating Screw (Rotating Screen) Washer (Flywheel PART NO. 94896 690602 498030 94098 495800 690525 231855 231854 690464 692344 692408 692411 690191 690194 695005 224539 494379 494381 261165 495097 495931 RPM Settings: -2 @ 4_ + Base)(Air Cleaner Base) Nut Connector-Hose Line-Fuel (Cut 1o Required Length) Screw (Control Bracket) Adjuster- Rocker Arm Mechanical Governor Link Spring- Governor Link-Choke Bracket- Control Governor Control Lever @ Screw (Choke Valve) Spring-Link Cap- Valve Filter-Fuel Clamp-Casing Screw (Casing Clamp) 8,eSealing Washer Screw (Dipstick Tube) Housing*Blower Screw (Blower Housing) Screw (Blower Housing) Shield- Cylinder Low Speed: !900-2100 High Speed: 3000-3200 Included in Gasket Set, Ref Number 358° included in Carburetor Kit, Ref Number I21. Included in Carburetor Gasket Set, Ref Number 977. Included in Value Overhaul Kit, Ref Number 1033. NOTE: All component dimensions inches t inch = 25.4 mm 56 given in U.So TRACTOR -- MODEL NUMBER 917.270662 BRIGGS & STRATTON ENGINE-MODEL NUMBER 28U707, TYPE NUMBER 1174-E3 KEY NO. 307 3O9 PART NO, 94930 693551 497595 310 311 333 334 337 358 363 383 404 445 462 467 474 503 505 690323 497608 495859 94731 491055 690189 19203 89838 94927 496894 225137 493903 393474 691532 691251 510 693699 510A 497606 513 523 524 525 544 552 562 398003 495230 281370 691398 497603 491986 691119 579 601 614 616 634 92278 93053 93306 495157 690801 634A 69O802 635 654 691 692 695 697 711 7!8 726 280872 94010 491323 690572 693109 690372 693675 230192 399676 727 729 729A 732 74t 757 758 759 761 490324 691335 691224 94903 691284 213998 692423 691239 691096 er O O _r KEY NO. 783 DESCRIPTION Screw (Cylinder Shield) Motor-Starter (For Steel Ring Gear Only) Motor-Starter (For Plastic Ring Gear Only) Screw (Starter Motor) Brush Set Armature- Magneto Screw (Armature Spark Plug Gasket Set Flywheel Puller Wrench-Spark Plug Washer (Governor Crank) Filter- A/C Element Washer (Starter Cable) Knob_Air Cleaner Alternator Strap-Starter Nut (Governor Control Lever) Drive-Starter (Use With Steel Ring Gear Only) Drive-Starter (Use With Aluminum & Plastic Ring Gear Only) Clutch-Drive Dipstick Dipstick Tube Seal Dipstick Tube Armature-Starter Bushing-Govo Lever Bolt (Governor Control Lever) Nut (Starter Cable) Clamp-Hose PimCotter Crank-Governor Seal-Spring Assembly (Manual Choke) Seal-Spring Assembly (Choke A Matic) Boot, Spark Ptug Nut (Carburetor) Governor Shaft Seal Spring-Detent Screw (Ring Gear) Screw (Starter Motor) Screw (Carburetor Shield) Locating Pin Gear Ring (Aluminum Services Plastic Ring Gear Only) Cover, Starter Drive Clip-Wire Clip- Wire Screw(Starter Drive Cover) Gear-Timing Li nk-Cou nte r,_eight Counterweight Pin-Counterweight Screw (Counterweight) PART NO. 693713 DESCRIPTION Gear-Pinion (For Steel Ring Gear Only) 783A 693059 Gear-Pinion (For Aluminum Ring Gear Only) 783B 693058 Gear-Pinion (For Plastic Ring Gear Only) 789 695050 Harness-Wiring 801 691429 Cap-Drive 802 497607 Cap-End 803 691427 Housing-Starter 830 691095 Stud (Rocker Arm) 842 270920 -# Dipstick/Tube Seal 847 496415 DipsticldTube Assembly 851 692424 Spark Plug Terminal 868 690968 "#+Seal- Valve 871 690969 Bushing-Guide 875 693686 Base- Air Cleaner 877 393456 Wire-Alternator Gasket- Exhaust 883 272293 914 690960 Screw (Rocker Cover) 934 94627 Screw (Fan Retainer) 947 497672 Solenoid-Fuel Filter-Pre Cleaner 967 272403 Cover- Air Cleaner 968 691332 97t 692129 Screw (Air Cleaner Base) Bowl-Float 975 495933 977 690I 92 Gasket Set-Carburetor O Seal-Throttle Shaft 987 691326 Carburetor Shield 996 690678 1005 280687 Fan-Flywheel 1006 690452 Retainer-Fan Label Kit 1019 496758 t022 272475 #+Gasket-Rocker Cover Cover-Rocker Arm 1023 691192 1026 494432 Rod-Push (Intake) 1026A 495136 Rod-Push (Exhaust) 1029 224554 Arm-Rocker 1033 690190 Valve Overhaul Kit Guide-Push Rod 1034 690822 Label-Emissions 1036 694997 !044 94673 Screw (Flywheel) 1051 263080 Ring-Retainer Retainer-Brush 1090 497605 I091 691333 Cap-Limiter 1119 93621 Screw (Alternator) .... 311707-0026-E3 Replacement Engine RPM Settings: -k e e. + Included Included 121. included Number Included Number Low Speed: 1900-2100 High Speed: 3000-3200 in Gasket Set, Ref Number 358. in Carburetor Kit, Ref Number in Carburetor Gasket Set, Ref 977_ in Value Overhaul Kit, Ref 1033o NOTE: All component dimensions inches 1 inch = 25,4 mm 57 given in U,S. 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. ¢Jt 15 ° MAX. I _ _, _1 _ il _ Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control. Exercise extreme iI caution when changing direction on slopes. Get it fixed, at your home or ours! For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! lo800-4-MY..HOME sMAnytime, dayor night (1-800_469-4663) www.sears=com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800=488=1222 Anytime, _ayor night www.sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectSM! 1-800-366-PART (! -800-366-7278) 6a_- 11p_m,CST, 7 days a week www.sears.com/partsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.m.- 5 p.rn. CST, Mono- Sat. Pare pedir servicio de reparaci6n a domicilio, y para ordenar piezas con entrega a domicilio: 1-888-8 U-HOGAR '" Au Canada pour service en franqais: 1-877-LE-FOYER _'_ (1-877-533 =6937) (1-888-784_6427) © Sears, Roebuck and Ceo 173022 7.26_00 Rev_ I RD ® Registered Trademark I T_ Trademark of Sears, Roebuck and Co ® Marca Registrada / T_4Marca de F&brica de Sears, Roebuck and Co, Printed in U.S,A,
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