Craftsman C950 60901 0 User Manual SEARS/CANADA 10HP REAR ENGINE RIDER Manuals And Guides L9120211

CRAFTSMAN Lawn, Tractor Manual L9120211 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

User Manual: Craftsman C950-60901-0 C950-60901-0 CRAFTSMAN CRAFTSMAN SEARS/CANADA 10HP REAR ENGINE RIDER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN SEARS/CANADA 10HP REAR ENGINE RIDER #C950609010. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN SEARS/CANADA 10HP REAR ENGINE RIDER Manual

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SEARS
owner's
manual

Model No.
C950-60901-0

CAUTION:
Read And Follow
All Safety Rules
And Instructions
Before Operating
This Equipment.

10 HP. ELECTRIC START
30" MOWER / MULCHER
5 SPEED
REAR ENGINE RIDER
• Assembly
• Operation
• Customer Responsibilities
• Service And Adjustment

F-99635

Sears Canada Inc., Toronto, Ontario M5B 2B8

PrintedinU.SA

TABLE OF CONTENTS
CUSTOMER RESPONSIBILITIES
......................
PRODUCT SPECIFICATIONS ..........................
SAFETY RULES .....................................

MAINTENANCE

3
3
4

RESPONSIBILITY OF THE OWNER ....................
ACCESSORIES AND ATTACHMENTS ..................
ASSEMBLY ..........................................
MAINTENANCE FREE BATTERY ..........................
HOW TO ASSEMBLE THE STEERING WHEEL .............

5
6
7
8
9

CHART ..................................

18

CHECK THE TIRES ......................................

18

HOW TO REMOVE AND INSTALL THE BLADE .............

19

HOW TO SHARPEN THE BLADE

19

.........................

HOW TO ADJUST THE ATTACHMENT

CLUTCH

............

20

HOW TO CHECK AND ADJUST THE DRIVE BRAKE ........
HOW TO CHECK AND ADJUST THE CLUTCH ..............

21
21

HOW TO REMOVE THE SIDE PANEL ......................

22

BATTERY SERVICE

22

.....................................

CHECK THE TIRES ......................................

9

HOW TO CHARGE THE BATTERY

CHECK THE DRIVE BRAKE

9

WHERE TO LUBRICATE

9
10

HOW TO CHECK THE OIL ................................
HOW TO CHANGE THE OIL ..............................

24
24
24

CHECK THE BELTS

..............................

.....................................

HOW TO INSTALL THE SEAT .............................
CHECK THE LEVEL OF THE MOWER HOUSING
OPERATION

...........

10

HOW TO CLEAN THE COOLING
HOW TO CHECK THE MUFFLER

11

HOW TO CLEAN THE AIR FILTERS

.................

12

HOW TO CHECK THE SPARK PLUG

................

12

...............................

HOW TO USE THE THROTTLE

CONTROL

HOW TO USE THE ATTACHMENT

CLUTCH

HOW TO USE THE SHIFT LEVER

.........................

SERVICE

22

.................................

11

.........................................

LOCATION OF CONTROLS

........................

AND ADJUSTMENT

SYSTEM

23

.................

.........................

24

.......................

25

......................

.........................

12

HOW TO ADJUST THE THROTTLE

13

HOW TO REMOVE THE MOWER HOUSING

................

27

HOW TO CHANGE THE CUTTING HEIGHT .................

13

HOW TO INSTALL THE MOWER

................

27

HOW TO STOP THE UNIT ................................

13

HOW TO LEVEL THE MOWER HOUSING

HOW TO TRANSPORT

13

HOW TO REPLACE THE MOTION DRIVE BELT

............

29

14

HOW TO REPLACE THE MOWER DRIVE BELT .............

30

14

HOW TO REPLACE THE FUSE

31

15

HOW TO SET THE CUTTING HEIGHT

15

HOW TO CLEAN THE MOWER HOUSING ..................
FRONT WHEEL ALIGNMENT .............................

HOW TO SET THE PARKING BRAKE

......................

THE UNIT .........................

HOW TO OPERATE WITH THE MOWER HOUSING
HOW TO OPERATE THE UNIT ON HILLS
BEFORE STARTING THE ENGINE
HOW TO START THE ENGINE

........................

............................

HOW TO START WITH A WEAK BATTERY
HOW TO CHANGE THE MULCHER
OPERATING TIPS

CUSTOMER

.................

15

PLATE .................

16

.......................................

MOWING AND BAGGING TIPS
MULCHING

.........

..................

...........................

TIPS ........................................
RESPONSIBILITIES

......................

CONTROL

25
26

HOUSING

.............

..................

...........................
.....................

17

SLOPE

GUIDE

34

17

INDEX

..............................................

18

REPAIR

.......................................

PARTS

......................................

FULL ONE (1) YEAR WARRANTY ON BATTERY

COMMERCIAL OR RENTAL USE:
Warranty on riding equipment used for commercial or rental purposes is limited to ninety (90) days.

THIS WARRANTY DOES NOT COVER:
1.

Pre-delivery set-up.

2

Tire replacement

3.

Expendable items which become worn during normal use, such as blades,spark

4.

Repairs necessary because of operator abuse or negligence, including damaged jackshafl or mandrel and the failure to operate and maintain the equipment according to the instructions contained in the Owner's Manual.
In Home Service.

or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).
plug, air cleaners and belts

Warranty service is available by returning the Craftsman snow blower to the nearest Sears Service Centre/Department in Canada. This warranty applies only white this product is in use in Canada.
This warranty is in addition to any statutory warranty and does NOT exclude or limit legal rights you may have but shall run concurrently with
applicable provincial legislation. Furthermore, some provinces do not allow limitations on how long an implied warranty will last so the above
limitations may not apply to you.
INC., TORONTO,

\
F-99635

31
31

17

For one (1) year from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and
our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

CANADA

31

32
33

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

SEARS

28

STORAGE (OVER 30 DAYS) ..............................
TROUBLE
SHOOTING
CHART
........................

For two (2) years from date of purchase, Sears Canada Inc. will repair or replace free of charge, at Sears option, parts which are defective
as a result of material or workmanship

9

26

2

ONTARIO

M5B 2B8

35
36

Congratulations on your purchase of a Sears Rider. It has been
designed, engineered and manufactured to give you the best
possible dependability and performance.
if you experience any problems you cannot easily remedy, please
see your nearest Sears Service Department. We have competent,
well trained technicians and the proper tools to service or repair this
unit.
Please read and keep this manual. The instructions will enable you
to assemble and maintain your unit properly. Always observe the
"Safety Rules".

CUSTOMER

NOTE: This unit is equipped with an intemal combustion engine and
must not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engine's exhaust
system is equipped with a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is used, it must be
maintained in effective working order by the operator.
In the State of California, the above is required by law (Section 4442
of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. See an Authorized
Service Center for a spark arrester for the muffler.

RESPONSIBILITIES

Carefully read and follow the rules for safe operation. Inspect
the unit.
Follow all the assembly instructions.

Carefully adjust the unit.

Know how to operate all standard and accessary equipment on
the unit. Make sure the operator can correctly operate the unit.
Operate the unit only with guards, shields and other safety
items in place and working correctly.
Complete all maintenance on the unit. Service the unit only with
authorized or approved replacement parts.
See the Maintenance Chart.

PRODUCT
Engine
Charging

System .........

Unleaded Regular

..............

.................

Below 32 degrees SAE 5W30

Spark Plug (Gap 0.030")

.. Champion

RJ4C

.........

Front 22 psi (See tire sidewall)

Tire Air Pressure

.........

Rear 14 psi (See tire sidewall)

........

5 forward speeds and 1 reverse

Ground Speed Range .....

Forward 4.3 mph

..........................

Reverse 2.1 mph

Tilt Seat

Tilts forward to access the battery.

.................

Mower Housing
Height

..........
...........

Blade Nut Torque .........
F-99635

Full-floatingsuspension,one blade.
8 positions from 1_/2to 4 inches.
30 foot-pounds

Model Number:

0950-60901-0

Serial Number:
Date of Purchase:

Tire Air Pressure

All Gear Transaxle

The model number and serial number are found on a decal
attached to the rear of the frame.

32 ounces (1 quart)
Above 32 degrees SAE 30

..........................

Rider

Record in the space below the serial number and the date
el purchase of this unit.

Type of Fuel

.............

Rear Engine

3 amperes at 3600 rpm
1 gallon

Cutting

A Sears Maintenance Agreement is available on this unit. See the
nearest Sears Store for information.

10 HI:'.

Fuel Tank Size ...........

Oil Type

AGREEMENT

SPECIFICATIONS

..................

Oil Capacity

MAINTENANCE

(ft-lbs)

Keep these numbers for future reference.

OWNER'S

INFORMATION

SAFETY RULES
Safe Operation

Practices for Ride-on

Mowers

WARNING: This cutting machine is capable of amputating hands and feet and throwing objects, Failure to observe the
following safety instructions could result in serious injury or death.

I.

General

1.
2.
3.
4.
5.

Read, understand and follow all instructions in the InstructionBook, on the machine, the engine and with any attachments before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
Never carp/passengers.

6.

Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.

7.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger
or the mower guard in place.
Slow down before turning.

8.
9.
10.
11.
12.
13.
14.
t5,
16.
17.

operation

Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and
remove the key before dismounting.
Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.
Stopthe engine before removing the grass bagger or unclogging the chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs or when very tired.
Watch for traffic when operating near or crossing roadways.
Use extra caution when loading or unloading the machine into a trailer or truck.
Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be
thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
c, Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights when suggested in the Instruction Book.

18. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate
this machine.
19. Do not use this machine if you are mentally or physically unable to operate this machine safely.

II. Slope operation
Slopes and rough terrain are major factors related to loss-of-control
and tip-over accidents, which can result in severe injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See
the "Slope Guide" in the back of this book to check for safe operation.

DO
1.
2.

Mow up and down slopes, not across.
Remove obstacles such as rocks, limbs, etc...

3.
4.
5.
6.
7.

Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass baggers or other attachments, they can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.

DO NOT
1.
2.
3.
4.
5.

Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.
Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an
injury or death.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).

III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
F-99635

4

OWNER'S INFORMATION
4.
5.
6.

Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe
operation of the machine.
Never allow children to operate the machine. Instruct children in the potential dangers of the machine.
Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

IV. Service
1.

2.
3.

4.
5.
6.
7.
8.

Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container.
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do
not smoke.
c. Never refuel the machine indoors.
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
Never start or run the engine inside a closed area.
Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
Never tamper with the safety devices. Check their proper operation regularly.
To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Allow the machine
to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change
the engine governor settings or over-speed the engine.
Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recommended parts when necessary.

9.

Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing
area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servicing any part of the unit.

RESPONSIBILITY
Environmental

OF THE OWNER

Awareness

Do not fill the engine's fuel tank completely full.
Drain fuel for off-season storage.
Use only unleaded gasoline.
Service the air cleaner regularly.
Change oil regularly. Use 30W oil in summer.
Tune-up the engine regularly.
Keep equipment in efficient operating condition.
Dispose of used engine oil properly.

precautions,
symbol
indicates:
"Attention!
Look for this This
symbol
to indicate
important
safety
Become Alert! Your Safety Is At Risk,"

F-99635

5

ACCESSORIES
ACCESSORIES

AND ATTACHMENTS

AND A'I-rACHMENTS

These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets,
catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your riding mower.

MAINTENANCE

ENGINE
SPARK PLUG

MUFFLER

AIR FILTER

GAS CAN

ENGINE OIL

STABILIZER

BLADES

BELTS

A

l_
PERFORMANCE
Sears offers a wide variety of attachments that fit your riding mower. Many of these are listed below with brief explanations of how they can
help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be mode in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the
accessories
and attachments that are available for your unit.
Most of these attachments
attaching and detaching.

do not require additional hitches or conversion

GRASS BAGGER lets you collect grass clippings and leaves for a
healthier, nearer looking lawn. Two Grass containers hold 33 gallon
disposable plastic bags and offers 7 bushel capacity.

CORING AERATOR takes small plugs out of soil to allow moisture
and nutrients to reach grass roots. 36-inch swath. 24 hardened
2.5-inch steel coring tips. 150-1b. weight tray.

LAWN SWEEPERS let you collect grass clippings and leaves.

AERATOR promotes deep root growth for a healthy lawn. Tapered
2.5-inch steel spikes mounted on 10-inch diameter disc puncture
holes in soil at close intervals to let moisture soak in. Steel weight
tray for increased penetration.

LAWN VACS for powerful collection of heavy grass clippings and
leaves. Wand attachment to pick up debris in hard-to-reach places.

CARTS make hauling easy. Variety of sizes available.

MULCH RAKE/DETHATCHER
loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring fine
teeth. Useful to prepare bare areas for seeding. Available for front
or rear mounting.

ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds up to 390-1bs. of weight. Rounded
edges prevent harm to tud. Adjustable scraper automatically cleans
drum.

SPRAYERS use 12-volt DC electric motor that connects to the
riding mower battery or other 12-volt source, includes booms for
automatic spraying when pulling, and hand held wand for spot
spraying. Wand has adjustable spray pattern. For applying
herbicides, insecticides, fungicides and liquid fertilizers.

SPREADER/SEEDERS
make seeding, fertilizing and weed killing
easy. Broadcast spreaders are also useful for granular deicers and
sand.

NOTE: Do not use pull-behind

F-99635

kits (those that do are indicated) and are designed for easy

attachments

on slopes that are greater than 10 degrees.

6

ASSEMBLY
PREPARATION
The unit is completely assembled except for the items shown in
Figure 1. These items are in the carton along with a parts bag. The
parts bag contains the fasteners needed to complete the assembly
of the unit. Find and remove these items. Do not discard any parts
or material until the unit is assembled.

HOW TO REMOVE

5.

Phillips screwdriver

6.

Low Tire pressure gauge

7.

Knife

8.

Socket Set (Optional)

FROM THE CARTON

To remove the unit from the carton, follow the instructions below.
1.

Open the top of the carton.

2.

Remove the wood frame at the top of the carton.

3.

Cut each corner of the carton from the top to the bottom with a
knife. Lower the sides of the carton to the ground.

4.

Move the shift lever to the neutral (N) position.
NOTE: See the Operation
of the controls.

Steering Wheel

--

section, page 11. for the location

5.

If the parking brake is engaged, completely
clutch/brake pedal to release the brake.

6.

Move the lilt lever to the highest position.

push

the
Bellows_

CAUTION: Check the bottom of the carton for staples.
Remove any staples that are in the path of the tires.
7.

From the back of the dding mower, carefully pull the nding mower backwards off the wood frame.

TOOLS

YOU NEED TO ASSEMBLE

1.

Adjustable wrench (2 required)

2.

Open end wrench 1/2"-9/16"

3.

Open end wrench 7/16" -1/2"

4.

Blade type screwdriver

THE UNIT
Parts Bag
Owner's Manual
Figure 1

MOWER

PARTS BAG - CONTENTS

The fasteners and other loose parts are shown below. The fasteners are shown at full size. The quantity is shown in brackets ().
On some models, all of the fasteners are not required.

_j,iiiiiiiiiiiiii ©
lx102
(1) Hex Bolt
5/16"-18x1_/2•
STD523115

(3) Carriage Bolt
STD533107

lx45
(2) Hex Bolt
s/16"-18x5/8"
STD523106

15x88
(4) Flange Nut
5/16"-18
STD541431

1x38
(2) Hex Bolt
U4"-20X_/8"

STD523106
F-99635

18x16
(2) Lockwasher
STD551131

54148
(1) Cover, Battery
Terminal

©

15x66
(2) Locknut
1t4"-20

STD541425

91275
(2) Ignition Key

ASSEMBLY
MAINTENANCE

FREE BA'n'ERY

4.

IMPORTANT: Before you attach the battery cables to the
battery, check the battery date. The battery date tells if the
battery must be charged.
1.

Check the battery date on top of the battery (Figure 2).

2.

If the battery is put into service before the battery date, the
battery cables can be attached without charging the battery.
See "How To Install The Battery Cables".

3.

HOW TO INSTALL THE BA'rFERY CABLES

,_

the
positive To
(+)prevent
terminalsparks,
before fasten
you connect
black
WARNING:
the redthe
cable
to
cable.

NOTE: Before you attach the battery cables, make sure the
battery is fully charged. This will extend the life of the battery
and provide the necessary power to start the engine.

If the battery is put into service after the battery date, the
battery must be charged. See "How To Charge The
Maintenance Free Battery".

HOW TO CHARGE THE MAINTENANCE

Install the battery. See "How To Install The Battery" in the
Customer Responsibilities section.

Use the fasteners shown below to install the battery cables. The
fasteners are shown at full size.

FREE BA'n'ERY
lx38
(A)

smoke. KeepWhen
the battery
away from
sparks.
WARNING:
you charge
the any
battery,
do The
not
fumes from the battery acid can cause an explosion.

,_
1.

Remove the battery. See "How To Remove The Battery" in the
Customer Responsibilities section.

2.

Remove the protective caps from the battery terminals.

3,

Use a 12 volt battery charger to charge the battery. Charge at
a rate of 6 amperes for one hour. If you do not have a battery
charger, have an authorized service center charge the battery.

Q

15x66
(B)

1.

Remove the protective caps from the battery terminals.

2.

If equipped, slide the terminal cover onto the red cable
(Figure 2). Fasten the red cable to the positive (+) terminal
with the fasteners as shown. Push the terminal cover onto the
battery terminal.

3.

Fasten the black cable to the negative (-) terminal with the
fasteners as shown.

Positive (+)
Terminal

Battery Date

Black Cable

A

Battery Clamp

Figure 2

F-99635

8

ASSEMBLY
HOW TO ASSEMBLE

THE STEERING

WHEEL

Use the fasteners shown below to install the steering wheel. The
fasteners are shown at full size.

(A)

(B)

lx102

15x88

1.

Make sure the front wheels point forward.

2.

Some models have an optional bellows, Slide _he bellows
over the steering post. Make sure the collar of the bellows is
on top (Figure 3).

Steering Wheel

B
Bellows
Steering Post

Attach the steering wheel to the steering post with the fasteners. Tighten the fasteners.

3,

CHECK

Figure 3

THE TIRES
Belt Guides I

Motion Drive Belt

Check the air pressure in the tires, _res with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is as follows,
Front Tires
Rear Tires

CHECK
The
1.
2.
3.
4.

Belt Guide

Mower Drive Belt

22 PSI (1.5 BAR)
14 PSI (1 BAR)

Transaxle

Idler Pulley

THE DRIVE BRAKE

Belt

drive brake can be easily checked as follows.
Set the parking brake, See page 13,
Move the shift lever to the neutral (N) position.
Push the unit.
If the rear wheels rotate, adjust the drive brake. See "How To
Check And Adjust The Drive Brake" in the Customer
Responsibilities section.

CHECK

I

Belt Guides

THE BELTS
Figure 4

Check the routing of the belts. Make sure the belts are not twisted.
Make sure the belts are inside all the belt guides (Figure 4).

F-99635

Pulle

9

ASSEMBLY
HOW TO INSTALL

THE SEAT

Use the fasteners shown below to install the seat. The fasteners are
shown at full size.

©

D

(B)

lx45

18x16

2x53

15x88

Seat Bracket

(D)

1,

Set the seat bracket on the seat support (Figure 5). Pull the
wire harness between the seat hinge and the seat bracket.

2.

Fasten the seat bracket to the seat support with the fasteners. Do not tighten the fasteners.

3.

Carefully remove the protective sleeve and the plastic bag from
the seat. Do not damage the wire attached to the bottom of the
seat.

C

4.

Align the holes in the seat hinge to the holes in the seat
(Figure 6). Fasten the seat to the seat hinge with the fasteners
as shown. Tighten the fasteners.

5.

Check the operating position of the seat. If the seat needs to
be adjusted, slide the seat bracket forward or backward along
the seat adjusting holes as shown. To keep the seat straight,
tighten the rear nut and then tighten the two front nuts.

6.

Figure 5

Seat

Seat Hinge

Fasten the connector to the wire harness. Make sure the tab
on the connector locks into the wire harness.
WARNING: For correct and safe operation of the unit,
fasten the connector to the wire harness, if the
connector is not attached, the engine will stop when
the attachment clutch is engaged.

CHECK THE LEVEL OF THE MOWER

Adjustin_es

HOUSING

NOTE: After the unit is fully assembled, read the Operation
section.
The level of cut was set at the factory. To check the level of cut, mow
a short distance and look at the area that was cut. If the mower

F-99635

Figure 6

housing does not cut level, see the instructions

on "How To Level

The Mower Housing" in the Service And Adjustment section of this
instruction book.

t 0

OPERATION

Clutch
Clutch / Brake

(_

_

_

Thro_le
Control
Lever

Shift Lever

Lift Lever

Ignition Switch

Parking Brake
Lever

I
I
Figure 7

The operation of any lawn mower can result in foreign objects thrown in the eyes, which can result in severe eye
damage. Always wear safety glasses or eye shields before starting your lawn mower and while mowing. We recommend the Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or
Catalog Stores.

LOCATION

OF CONTROLS

ATTACHMENT

CLUTCH: Use the attachment clutch to
start and stop the rotation of the blade,

PARKING BRAKE LEVER: Use the parking brake lever
to engage the brake when you leave the unit.

CLUTCH / BRAKE PEDAL: The pedal has two functions.
The first function is a clutch. The second function is a brake.

SHIFT

LEVER:

Use the shift lever to change the speed of the

unit.

IGNITION

SWITCH:

use the ignition switch to start and stop

the engine,

THROTTLE
LIFT LEVER:
F-99635

Use the lift lever to change the height of cut.

CONTROL

LEVER:

Use the throttle control

lever to increase or decrease the speed of the engine.
11

OPERATION
2.

Move the attachment
tate the blade(s).

3.

The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control
to the FAST position. For maximum charging of the battery and
also for a cooler running engine, operate the engine in the FAST
position.

Move the attachment clutch to the DISENGAGE position to
stop the blade(s). Before you leave the operator's position,
make sure the blade(s) has stopped rotating.

4.

Before you ride the unit across a sidewalk or a road, move the
attachment clutch to the DISENGAGE position.

2.

For transport and to tow pull behind attachments,
throttle control to the SLOW position.

_lb

3.

The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the
engine.

HOW TO USE THE THRO'I-rLE

CONTROL

Use the throttle control to increase or decrease the speed of the
engine.

move the

HOW TO USE THE ATTACHMENT CLUTCH

clutch to the ENGAGE position to ro-

from
the blade,
deflector
opening,
WARNING:
Always
keep your
hands and
andthe
feetmower
away
housing when the engine runs.

Attachment Clutch
Engage Position

Note: If the engine stops when you engage the blade(s), the
seat switch is not activated. Make sure you sit in the middle of
the seat. Also, make sure the wire is connected to the seat
switch,

Disengage

Position

The attachment clutch is next to the steering wheel (Figure 8). Use
the attachment clutch to engage the blade(s).
1.

Before you start the engine, make sure the attachment
is in the DISENGAGE position.

clutch

Figure 8

HOW TO USE THE SHIFT LEVER
TO change the forward speed or the direction of the unit, follow the
steps below.
CAUTION: Before you move the shift lever, completely push
the clutch/_rake pedal forward to stop the unit. If the unit is not
stopped, the gearbox can be damaged.

6.

Move the throttle control to the FAST position.

7.

To move the shift lever to reverse, stop the unit. Move the shift
lever back to reverse (R).

1.

Completely push the clutch/brake pedal forward to stop the
unit. Keep your foot on the pedal.

NOTE: Belt noise can occur when the clutch is engaged. This
noise is normal and does not affect the operation of the unit.

2.

Move the throttle control lever to the SLOW position.

3.

To move the shift lever to neutral (N) from a forward gear, pub
the shift lever back and then move to the right (Figure 9).

4.

To move the shift lever to a fonNard gear from neutral (N), pull
the shift lever to the left and then push the shift lever forward.

5.

FUNCTION

Trimming

Slowly release the clutch/brake pedal. Do not keep your foot on
the pedal.
Shift Lever

SHIFT LEVER
5 Speeds

THRO'I-rLE

1
FAST

Bagging Grass

1 or2

Mulching Grass

1 or2

Normal Mowing

2or3

FAST

SLOW

R

Easy Mowing

3or4

THROTrLE

SLOW-

Transpod

Pull Behind
Attachments

5

2or3

FAS]

CHOKE

I

-

THROrrT-E

Figure 9
F-99635

_'J

12

OPERATION
HOW TO SET THE PARKING

BRAKE

Completely push the clutchYorake pedal forward.
Lift the parking brake lever (Figure 10).

1.

2.
3.

Remove your foot from the clutch/Drake pedal and then release
the parking brake lever. Make sure the parking brake will hold
the unit.

4.

Parking Brake
Lever

To release the parking brake, completely push the clutch/Drake
pedal forward. The parking brake will automatically release.

Lift Lever

WARNING: Before you leave the operator's position,
move the shift lever to the neutral (N) position. Set the
parking brake. Move the attachment clutch to the
DISENGAGE position. Stop the engine and remove
the ignition key.

HOW TO CHANGE

THE CUTTING

HEIGHT

To change the cutting height, raise or lower the lift lever as follows.
1, Move the lift lever forward to lower the mower housing and
back to raise the mower housing.
2.

Figure 10

When you ride on a sidewalk or road, move the lift lever to the
highest position and move the attachment clutch to the DISENGAGE position.

HOW TO STOP THE UNIT
1.

Completely push the clutch/brake
unit. Keep your foot on the pedal.

pedal forward to stop the

2.

Move the attachment clutch to the DISENGAGE

3.

Move the shift lever to the NEUTRAL position.

4.

Set the parking brake.

HOW TO TRANSPORT

position.

5.

Move the throttle control to the SLOW position.

6.

To stop the engine, turn the ignition key to the OFF position. Remove the key.

3.

Move the throttle control to a position between SLOW and
FAST.

4.

To go faster, move the shift lever to a faster speed.

position

Raise the lift lever to the highest position.

F-99635

ARNING: Make sure the parking brake will hold the
unit.

THE UNIT

To transport the unit, follow the steps below.
1. Move the attachment clutch to the DISENGAGE
2.

_b

13

OPERATION
HOW TO OPERATEWITH THE MOWER HOUSING
WARNING: The deflector is a safety device. Do not remove the deflector. The deflector forces the disd_lb

charged
toward
the ground.
Always keep
the
deflector material
in the down
position,
if the deflector
is damaged, replace the deflector with an original equipment
part from an authorized sen/ice center.

1.

Start the engine,

2.

Move the lift lever to a height of cut position. In high or thick
grass, cut the grass in the highest position first and then lower
the mower housing to a lower position.

3.

Move the throttle control to the SLOW position.

4.

Move the attachment clutch to the ENGAGE position.

5.

Push the clutch/brake

6.

NOTE: When you mow in heavy grass or mow with a
bagger, put the shift lever in the slowest speed.
7.

Slowly release the clutch/brake

8.

Move the throttle control to the FAST position. If you need to go
faster or slower, stop the unit and move the shift lever to another
speed setting.

9,

Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing
does not cut level, see the instructions on "How To Level The
Mower Housing" in the Service And Adjustment section.

_IL

HOW TO OPERATE

peda_ completely forward.

pedal.

ARNING:
better control
select
a safe For
speed.

of the unit, always

THE UNIT ON HILLS

WARNING: Do not ride up or down slopes that are too
steep to back straight up. Never ride the unit across
a slope. See the "Slope Guide" in the back of this
book for information on how to check slopes.
1.

Before you ride up or down a hill, move the shift lever to the
slowest speed.

2.

Do not stop or change speed settings on a hill. If you must stop,
quickly push the clutch/brake pedal forward and set the parking
brake.

F-99635

Move the shift lever to one of the speed settings.

14

3.

To start again, make sure the shift lever is in the slowest speed.
Move the throttle control to the SLOW position. Slowly release
the pedal.

4.

If you must stop or start on a hill, always have enough space
for the unit to roll when you release the brake and engage the
clutch.

5.

Be very careful when you change directions on a hill. When on
a slope or in a turn on a hill, move the throttle control to the
SLOW position to help prevent an accident.

OPERATION
BEFORE
CHECK

STARTING

THE ENGINE

THE OIL

NOTE: The engine was shipped from the factory filled with SAE
30 weight oil. Check the level of the oil. Add oil as needed.
1. Make sure the unit is level.
NOTE: Do not check the level of the oil while the engine
runs.
Clean the area around the dipstick. Remove the dipstick. Wipe
the oil from the dipstick.
Insert the dipstick into the oil fill tube. Turn the dipstick clockwise until it is tight. Remove the dipstick. Check the oil level on
the dipstick. The oil level must reach the FULL mark on the
dipstick.
If necessary, add oil until the oil reaches the FULL mark on the
dipstick. The quantity of oil needed from ADD to FULL is shown
on the dipstick. Do not add too much oil

2.
3.

4.

ADD GASOLINE
WARNING:

Always use a safety gasoline container.

Do
not smoke
add gasoline
when you
are inside
Do not
when adding
gasoline
to the an
fuelenclotank.
sure. Before you add gasoline, stop the engine and
let the engine cool for several minutes.
Fill the fuel tank with regular
unleaded gasoline. Do not use
Fuel Tank
unleaded

To prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer as follows.
1.

Drain the fuel tank.

2.

Stad the engine. Let the engine run until the fuel lines and the
carburetor are empty.

3.

After storage, make sure you use fresh fuel. See the storage
instructions for additional information.

4.

Never use engine cleaner or carburetor cleaner in the fuel tank
or permanent damage can occur.

CARBURETOR

i_

premium

CAUTION: A mixture of alcohol (ethanol or methanol) and
gasoline (called gasohol), will attract moisture and cause acid
deposits during storage. While the unit is in storage, the acids
in the fuel can damage the fuel system.

gasoline.

Full

_/

The factory settings for the carburetor are for most conditions, if the
engine is operated under the following conditions, you can adjust
the carburetor mixture. See "How To Adjust The Carburetor" in the
Service And Adjustment section.
1.

The engine has a loss of power or does not run smooth.

2.

A change from summer to winter operation.

3.

A 40 degree change in the operation temperature. The carburetor was adjusted at 80 degrees at the factory.

4.

The engine is operated above 4,000 feet.

2.
3.

Move the shift lever to the neutral (N) position.
Make sure the attachment clutch is in the DISENGAGE
tion.

4.

Move the throttle control completely forward to the CHOKE or
FAST position. Some models have a separate choke knob. Pull
the choke knob to the full CHOKE position.
Turn the ignition key to the START position. Release the key
when the engine starts.

and clean. Leaded gasoline will
Make
suredeposits
the gasoline
fresh S_
increase
and is
shorten
the life of the valves.

HOW TO START THE ENGINE
WARNING: The electrical system has an operator
presence system that includes a sensor switch
trical
system
if the
operator
sitting on the
This
mounted
in the
seat.
These is
components
tellseat.
the elecsystem will stop the engine when the operator leaves
the seat if the attachment clutch is engaged. For your
protection, always make sure this system operates
correctly.

,_

5,

NOTE: If the engine does not start after four or five tries,
move the throttle control to the FAST position. Again try to
start the engine. If the engine will not start, see the
TROUBLE SHOOTING CHART.

NOTE: The engine will not start unless you depress the
clutch/brake pedal, move the shift lever to the neutral (N)
position, and move the attachment clutch to the DISENGAGE
position.
1.

6.

Slowly move the throttle control to the SLOW position.

7.

Let a cold engine run for several minutes. Begin work when the
engine is warm. To start a hot engine, move the throttle control
to a position between FAST and SLOW.

Sit in the middle of the seat. Push the clutch/brake pedal completely forward. Keep your foot on the pedal..

HOW TO START WITH A WEAK

NOTE: If the seat is raised when starting the engine, move the
attachment clutch to the DISENGAGED position and engage
the parking brake.

BATTERY

If the battery is too weak to start the engine, the battery needs to be
charged. I1 "Jumper Cables" are used to start the engine in an
emergency, follow the procedure below.
NOTE: The unit is equipped with a 12 volt negative to ground
system. Also, the other vehicle must have a 12 volt negative to
ground system.

1.
2,

Put a wet cloth over the vent caps ol each battery.
Connect each end of the RED "Jumper Cable" to the positive
(+) terminals of each battery. Make sure you do not touch the
chassis with the cables.

3.

Connect one end of the BLACK "Jumper Cable" to the negative
(-) terminal of the charged battery.
Connect the other end of the BLACK "Jumper Cable" to the
mower's engine block.
Start the engine that has the weak battery last. Allow the engine
to run.

4.

WARNING: Do not smoke. The fumes from the battery
acid can cause an explosion. Keep the battery away
from any flames or sparks. To prevent sparks, fasten
the red "Jumper cable" to the positive (+) terminal before connecting the black "Jumper cable".
F-99635

posi-

5.
6.
15

To disconnect the "Jumper Cables", reverse the above steps.

OPERATION
HOW TO CHANGE

THE MULCHER

PLATE

3.

Lift the mulcher
(Figure 13).

plate

away

the mower

housing

connect
theTo
wire
from the
sure disthe
WARNING:
prevent
the spark
engineplug.
fromMake
starting,
attachment clutch is in the DISENGAGE position.

_lb

The mulcher plate lets you mulch the grass for a clean, fine cut. To
discharge the grass out the side or into a grass bagger, remove the
mulcher plate as follows.

How To Remove
1.

from

The Mulcher

Deflector

Plate

Raise the deflector. Remove the two wingnuts B and two carriage bolts A (Figure 11).

Mulcher Plate

\

Figure 13

B

Figure 11
4.

2.

Slide the mulcher plate toward the front (Figure 12). Make
sure the tabs on the mulcher plate are not locked behind the
nuts.

Attach wingnuts B and carriage bolts A to the mulcher plate
for future use,

IMPORTANT: There are several different types of grass. Some
types of grass are more difficult to cut. If you remove the
mulcher plate and the grass does not discharge correctly,
replace the blade with a standard blade. The part number of the
standard blade is 56212E701.

To remove, slide forward
To install, slide backward
Nut

How To Install The Mulcher

Plate

1.

Remove wthgnuts B and carriage bolts A from the mulcher
plate.

2.

Raise the deflector. Slide the mulcher plate under the deflector (Figure 13).

3.

Push the mulcher plate to the rear, (Figure 12). Make sure the
two tabs on the mulcher plate are locked around the two nuts
for the deflector bracket.

4.

Fasten the mulcher plate with two wingnuts A and two carriage bolts B (Figure 11).

Mulcher Plate
Figure 12

F-99635

16

OPERATION
OPERATING

TIPS

1,

Check the attachment clutch for correct adjustment. For the
blade(s) to disengage correctly, the adjustment must be correct.

2,

Before you use the unit, check the oil in the engine and add oil
if necessary.

3.

If the engine will not start, first make sure the wire is attached
to the spark plug.

4.

Make sure all the belts are inside all the belt guides. See the instructions on how to remove and install the motion drive and
mower drive belts.

MOWING
1.

AND BAGGING

5.

Before you make an inspection, adjustment (except for the carburetor) or repair, make sure the wire from the spark plug is disconnected.

6,

Make sure the seat switch wire is connected. If the wire is not
connected, the engine will not start.

7.

For longer life of the battery, charge the battery every three
months.

8.

Use the shift lever to change the ground speed, not the throttle
control.

9.

Belt noise can occur when the blade or clutch is engaged. This
noise is normal and does not affect the operation of the unit.

TIPS
10. For better engine performance and an even discharge of the

For a lawn to look better, check the cutting level of the mower
housing. See "How To Level The Mower Housing" in the Service And Adjustment section.

2,

For the mower housing to cut level, make sure the tires have
the correct amount of air pressure (PSI).

3.

Every time you use the unit, check the blade. If the blade is bent
or damaged, immediately replace the blade. Also, make sure
the nut for the blade is tight.

cut grass, always operate the engine with the throttle in FAST
position.
11. When you use a bagger, operate the engine with the throttle in
FAST position and the shift lever in first or second gear.
12. For better cutting performance and a quality cut, mow with the
shift lever in one of the slower speeds.
13. After each use, clean the bottom and top of the mower housing
for better performance. Also, a clean mower housing will help
prevent a fire.

4.

Keep the blade(s) sharpened. Worn blades will cause the ends
of the grass to turn brown.

5.

Do not cut or bag grass that is wet. Wet grass will not discharge
correctly. Let the grass dry before cutting.

6.

Use the left side of the mower housing to trim near an object.

7.

Discharge the cut grass onto the mowed area. The result is a
more even discharge of cut grass.

8.

When you mow large areas, start by turning to the right so that
the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left turns until finished (Figure 14).

}1

If the grass is very high, cut two times to decrease the load on
the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut.

,11

g.

MULCHING

f

Figure 14

TIPS

When you use a mulcher attachment, the grass is cut into very small
pieces. These small pieces will quickly break down. Because the
nutrients are returned to the soil, the lawn will need less fertilizer. Too
correctly mulch the grass, follow the steps below.
1.

2.

Set the throttle in the FAST position. Operate the mower at a
slower ground speed. If ground speed is too fast, the grass will
not have an even cut.
Keep a sharp edge on the blade. A blade that is not sharp will
cause the ends of the grass to become brown.

3. Make sure the grass is dry. Wet grass is difficult to cut.
F-99635

17

4,

Set the height of the mower housing so that only the top third
of the grass is cut. If the grass is too high, set the height of the
mower housing to the maximum height. Then, lower the mower
housing for the second cut. Also, instead of using the full width
of the mower housing, mulch at half the width.

5.

Clean the bottom of the mower housing. Grass and other debris
can keep the mower from working correctly.

6,

If the grass grows fast, mulch more often.

7.

If an area needs improvement,

mulch a second time.

CUSTOMER

RESPONSIBILITIES

MAINTENANCE
EACH
USE

PROCEDURE

CHART

FIRST
2
HOURS

EVERY
25
HOURS

EVERY
50
HOURS

EVERY
100
HOURS

BEFORE
STORAGE

Blade, Inspect and Sharpen
Attachment Clutch, Check

M
O
W
E
R

Brake, Check
Clutch, Check

q

Tires, Check

,j

Battery, Check and Charge
Battery, Clean
Lubrication
Oil, Check

",,/

Cooling System, Clean

_/

E
N

Oil, Change

G

Air Filter, Clean

I

Muffler, Check

N

_

,j

.j

"_

q

_

Spark Plug, Check

_

E
Fuel Filter, Replace (RemoteFuelTanks0nly)

_j

Spark Plug, Replace

_/

GENERAL

RECOMMENDATIONS

1.

The owner's responsibility is to maintain this product. This will
extend the life of the product and is also necessary to maintain
warranty coverage.

2.

Check the spark plug, drive brake, lubricate the unit, and clean
the air filter once a year.

3.

Check the fasteners. Make sure all fasteners are tight.

CHECK

THE

4.

WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.

TIRES

Check the air pressure in the tires. "Gres with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is as follows. Semi-pneumatic
front tires do not require air.
Front Tires
Rear Tires
F-99635

Follow the Customer Responsibility and the Service And Adjustment section to keep the unit in good operating condition.

22 PSI (1.5 BAR)
14 PSI (1 BAR)
18

CUSTOMER
INSPECT

RESPONSIBILITIES

BLADE

WARNING:

9.

Before you inspect or remove the blade,

10. Install the mower housing. See "How To Install The Mower
Housing".

an object, stop the engine. Check the unit for damdisconnect
the has
wire sharp
to the edges.
spark plug.
age. The blade
WhenIf the
youblade
hold hits
the
blade, use gloves or cloth material to protect your
hands.

_lb

if you keep the blade sharp and inspect the blade for damage, the
blade will cut better and be more safe to operate. Frequently check
the blade for excessive wear, cracks, or other damage. Frequently
check the nut that holds the blade. Keep the nut tight. If the blade
hits an object, stop the engine. Disconnect the wire to the spark plug.
See if the blade is bent or damaged. Check the blade adapter for
damage. Before you operate the unit, replace damaged parts with
original equipment parts. See the authorized service center in your
area. Every three years, have an authorized service person inspect
the blade or replace the old blade with an original equipment part.

HOW TO REMOVE

AND INSTALL

Tighten the nut that holds the blade to a torque of 30 foot
pounds (41,5 N-m).

Blade Adapt
Blade

/
i
Belleville

Washer

_

(Outsiderim must be
against the blade.)

asher

r4ul

i

Figure 16

THE BLADE
HOW TO SHARPEN

2.

Remove the mower housing. See the instructions on "How To
Remove The Mower Housing".
Use a piece of wood to keep the blade from rotating.

3.

Remove the nut that holds the blade (Figure t 5).

_lb

1.

I

WARNING:

THE BLADE

Vibration can be caused if the blade is

not
if the
blade can
is damaged.
A
bladecorrectly
that is balanced
damaged orwith
cracks
break and
cause an accident.

Keep a sharp edge on the blade. A blade that is not sharp will cause
the tips of the grass to become brown.
1.
2.

Sharpen the blade two times a year or every 25 hours.
Remove the blade according to the instructions in "How To Remove And Install The Blade".

3.

Clean the blade with a brush, soap and water. Check the
blade. Look for cracks, nicks, or other damage. Replace a
badly worn or damaged blade with an onginal equipment blade.
See an authorized service center in your area.

4.

Sharpen the blade with a file (Figure 17). Make sure you keep
the original bevel angle.
Make sure the blade is balanced. Use a screwdriver and hold
the blade parallel to the ground (Figure 17). A blade that is
balanced will stay parallel to the ground. If the blade is not balanced, the heavy end will rotate toward the ground. Sharpen
the heavy end until the blade is balanced.

Edge
el

Blade Adapter

5.

Blade

6.

A new blade will cut better than a badly worn blade. Every three
years, have an authorized service person inspect the blade or
replace the old blade with an original equipment blade.

7.

Assemble the blade according to the instructions "How To Remove And Install The Blade".

Washer
Figure 15
4,

Check the blade and the blade adapter according to the instructions for "Inspect Blade". Replace a badly worn or damaged blade with an original equipment
blade. See an
authorized service center in your area.

5,

Clean the top and bottom of the mower housing. Remove all the
grass and debris.

6.

Mount the blade
(Figure 15).

7.

Mount the blade so that the hi-lift edges are up. If the blade
is upside down, the blade will not cut correctly and can cause
an accident.

8.

and

blade

adapter

on the

mandrel

Screwdr_v__

Fasten the blade with the original washers and nut. Make sure
the outside rim of the Belleville washer is against the blade
(Figure 16).

I
Blade is balanced
I when parallel to he ground I
Ground

WARNING: Always keep the nut tight that holds the
blade. A loose nut or blade can cause an accident.
F-99635

19

Figure 17

CUSTOMER

RESPONSIBILITIES

HOW TO ADJUST THE ATTACHMENT CLUTCH
,_

WARNING:
prevent
an injury, the
clutch must To
operate
correctly.

AttachmentClutch
Engage Postion

attachment

1,

Stop the engine. Disconnect the wire from the spark plug.

2.

Before you adjust the attachment clutch, check and level the
mower housing. See "How To Level The Mower Housing."
Make sure the mower housing is level before go to the next
step.

3.

Set the height of the mower housing in the lowest position.

4.

Move the attachment
(Figure 18).

clutch to the DISENGAGE

position

Disengage

Check the attachment clutch. Before the attachment clutch
engages, there must be 1/8" to 3/8" (3mm to 9mm) of free
movement.

5.

Positio_,_/

If an adjustment is needed, disconnect the clevis from the
pivot rod and bracket assembly (Figure 19). Turn the clevis
clockwise to decrease the free movement of the attachment
clutch. Turn the clevis counterclockwise to increase the free
movement.

8,

7,

Connect the clevis to the pivot rod and bracket assembly,
Move the attachment clutch to the DISENGAGE position.
Check the free movement of the attachment clutch.

8.

Check the operation of the blade brake. Rotate the pulley with
your hand. Make sure that the blade brake pad presses tightly
against the pulley.

9.

Move the attachment clutch to the ENGAGE position. Check
the pad for the blade brake. If the pad is excessively worn or
damaged, replace the brake pad assembly. Correct
replacement parts and assistance are available from an
authorized service center.

..-'_

_Movement
1/8" - 318"(3mm - 9mm)

Figure 18

10. Attach the wire to the spark plug. Mow for a short distance and
again check the operation of the attachment clutch.
11. When you move the attachment clutch to the DISENGAGE
position, all movement will stop within five seconds if the adjustment is correct. If there is movement of the belt or the blade
continue to rotate, engage and disengage the attachment
clutch five times to remove any excess rubber from a new
mower drive belt. If there is still blade rotation from the
DISENGAGED position, again adjust the attachment clutch
beginning with the first step. If you need assistance, take the
unit to an authorized service center.
12. If you replace the mower drive belt, adjust the attachment
clutch.

Blade Brake

Mower Drive Belt

Pin

Figure 19

i
F-99635

20

CUSTOMER

RESPONSIBILITIES

HOW TO CHECK AND ADJUST THE DRIVE BRAKE

HOW TO CHECK AND ADJUST THE CLUTCH

1,

If the motion drive belt is loose, the clutch will slip when; (1) going
up a hill, (2) pulling a heavy load, or (3) the unit will not move forward.
Check the clearance at the rear of the pedal lever (Figure 21 ). If the
motion drive belt is loose, the clearance will be less than 1/2 inch
and the clutch will slip. Adjust the clutch as follows.
1. Disconnect the adjustable
nut from the idler bracket
(Figure 21).
2. Turn the adjustable nut clockwise to increase the length of
the clutch rod. This adjustment will increase the clearance at
the pedal.
3. Connect the adjustable
nut to the idler bracket with the
washer and cotter pin. Check the clearance at the pedal.
There must be 1/2 to 5/8 inch clearance at the back of the
pedal.
4. After making an adjustment to the pedal, check the brake rod
as described in the instructions, "How To Check And Adjust The
Drive Brake".

Before you adjust the brake, check the clutch adjustment. See
the instructions on =How To Check And Adjust The Clutch".
Make sure the shift lever is in the neutral (N) position.
Disconnect
the adjustable
nut from the brake arm
(Figure 21).
Push the brake arm forward and hold in position.
With the brake arm forward, rotate the adjustable nut
counterclockwise on the brake rod until the adjustable nut
is in line with hole in the brake arm.

2.
3.
4.
5.

NOTE: If the adjustable nut will not line up with the hole in
the brake arm, go to step 6. If the adjustable nut does line
up with the hole in the brake arm, go to step 12.
Pull the brake arm to the rear of the unit.

6.
7.

The brake adjustment of the transaxle is located on the
underside of the transaxle (Figure 20). Use one wrench to hold
the brake stud and another wrench to hold the hex nut.
Loosen the hex nut approximately 2 turns.

8.

Turn the brake stud clockwise 1/2 turn. Try to push the unit. If
the unit rolls, again turn the brake stud clockwise 1/2 turn.
Continue this adjustment until you feel resistance from the
brake when you push the unit.
Turn the brake stud counterclockwise one turn. Then, hold the
brake stud with one wrench while you tighten the hex nut with
another wrench.

9.

Transaxle
Hex Nut

10. Push the brake arm forward and hold in position.
11. With the brake arm forward, rotate the adjustable nut
clockwise until the adjustable nut is in line with the hole in the
brake arm.
12. Connect the adjustable nut to the brake arm with the washer
and cotter pin.

Brake Stud
(Turn Clockwise)

13. Apply the parking brake. Try to push the unit. If the rear wheels
do not turn, the brake is correctly adjusted. Release the parking
brake. Push the unit to see if the wheels will freely roll.
,,_

WARNING:
If you
correctly adjust
drive
brake, take the
unitcannot
to an Authorized
ServicetheCenter.

VIEW FROM UNDERSIDE

Figure

Adjustable Nut (To increase the operation
of the brake, turn counterclockwise.)
Arm
Cotter Pin

1/2" to 5/8"
(13mm to 16mm)
Brake Rod

Pedal

Idler Bracket
Washer

_
Cotter Pin
Clutch Rod

Figure 21
F-99635

21

CUSTOMER
HOW TO REMOVE

RESPONSIBILITIES

THE SIDE PANEL

To help service the engine or the battery, each side panel can be
easily removed.
1.

Remove the screws that hold the back of the side panel
(Figure 22).

2.

Remove the large screws that hold the front of the side panel
(Figure 23).

3.

Slide the side panel back approximately one inch. Remove the
side panel.

1.

Remove the black
(Figure 24).

2.

Remove the red cable from the positive (+) terminal.

3.

Remove the battery clamp from the battery.

4.

Remove the battery from the unit.

cable from

the negative

Positive (+)
Terminal

t_

Date Code _

(-)

terminal

Nut
Black Cable

/

Terminal Cove=

Red

Bolt

Side Panel

Battery Clamp
Figure 24

Figure 22

HOW TO CHARGE THE BATTERY

S-L

,_

smoke.
KeepWhen
the battery
away from
sparks.
WARNING:
you charge
the any
battery,
do The
not
fumes from the battery acid can cause an explosion.

1.

For longer life of the battery, charge the battery every three
months.

2.

Before you charge the battery,

3.

To charge the battery, use a 12 volt battery charger. Charge at
a rate of 3 amperes for 2 to 3 hours.

4.

Install the battery.
Assembly section.

remove the battery.

See "How To Install The Battery" in the

HOW TO CLEAN THE BATTERY

BATTERY

SERVICE

HOW TO REMOVE

THE BA'I-FERY

1.

Remove the battery.

2.

Wash the battery with a solution of one gallon of water and four
tablespoons of baking soda (sodium bicarbonate). Make sure
the solution does not get into the battery cells.

3.

Clean the terminals
brush.

4.

Install the battery.
Assembly section.

5.

To prevent corrosion, apply grease to the battery terminals.

To charge or clean the battery, remove the battery from the unit as
follows.
WARNING: To prevent sparks, disconnect the black
battery cable from the negative (-) terminal before you
,_

F-99635

disconnect The
the battery
red cable.
WARNING:
contains sulfuric acid which is
harmful to the skin, eyes and clothing. If the acid gets
on the body or clothing, wash with water.
22

and the ends of the cables with a wire

See "How To Install The Battery" in the

CUSTOMER

RESPONSIBILITIES

WHERE TO LUBRICATE

°d

Lubricate the areas shown with engine oil.
Apply grease with a brush to the areas shown.
NOTE: Apply grease to the steering gear assembly.
CAUTION: if the unit is operated in dry areas that have sand,
use a dry graphite spray to lubricate the unit. Do not lubricate
the nylon bearings for the front wheels. Oil or grease will
damage the bearings.

W_- 1__21
'_._ _

Shift Lever

L_

/

i

L_._.
Figure 25

F-99635

23

CUSTOMER

RESPONSIBILITIES

ENGINE

HOW TO CHANGE

HOW TO CHECK THE OIL

NOTE: Do not drain the oil from a cold engine. Before you drain
the oil, let the engine run for several minutes. Make sure you do
not get oil on the belts.

NOTE: Do not check the level of the oil while the engine runs.

1.

Remove the oil drain cap. Drain the oil completely from the
engine. Install and tighten the oil drain cap.

2.

Only use a high quality detergent oil rated with API service
classification
SG. Select the oil's SAE viscosity grade
according to the expected operating temperature using the
temperature chart below:

Make sure the unit is level.

1.

2.

Clean the area around the dipstick (Figure 26). Remove the
dipstick. Wipe the oil from the dipstick.

3.

Insert the dipstick into the oil fill tube. Turn the dipstick clockwise until it is tight. Remove the dipstick. Check the oil level on
the dipstick. The oil level must reach the FULL mark on the
dipstick.

4.

THE OIL

Required

SAE viscosity grades

If necessary, add oil until the oil reaches the FULL mark on the
dipstick. The quantity of oil needed from ADD to FULL is
shown on the dipstick. Do not add too much oil.
20

0

20

32

40

60

80

Air Screen
30

20
"tEMPERATURE

10

0

RANGE ANTICIPATED

10

20

30

40

BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity
oils (5W30, 10W30, etc.)
improve starting in cold weather, these multi-viscosity oils will
result in increased oil consumption when used above 320 R
Check the engine oil level more frequently to avoid possible
engine damage from running low on oil.

Oil Drain

3.

Clean the area around the dipstick. Remove the dipstick.
Slowly pour approximately 32 ounces (1 quart) of oil into the
oil extension tube.

4.

Insert the dipstick into the oil extension tube. Turn the dipstick
in a clockwise direction until it is tight. Remove the dipstick.
Check the oil level on the dipstick. The oil level must reach the
FULL mark on the dipstick.

1.

Remove any grass, dirt or debris from the air screen with a
cloth or brush.

2.

Inspect the edge of the engine shroud for grass or debris.
Remove any grass or debris visible at the bottom edge of the
engine shroud.

Engine Shroud
Figure 26

HOW TO CLEAN THE COOLING

SYSTEM

The engine is air cooled. The air that cools the engine enters through
the air screen on top of the engine. Clean the engine every 100
hours or every year as follows.

HOW TO CHECK

THE MUFFLER

Check the muffler every 50 hours. Make sure the muffler is correctly
mounted and is not loose. If the muffler is worn or burnt, replace with
a new muffler. A worn muffler is a fire hazard and can damage the
engine.
F-99635
24

If you mount a spark arrester to the muffler, also check the spark
arrester when you check the muffler. If the spark arrester is worn Dr
damaged, replace it with a new spark arrester. See your nearest
authorized service center for a spark arrester.

CUSTOMER

RESPONSIBILITIES

HOW TO CLEAN THE AIR FILTERS
11. Assemble the air filters with the two nuts.

Some engines have two filters, an outer foam filter around an inner
paper filter. Clean the air filters every 50 hours. If you operate in
dirty conditions, service more often.

12. Install the cover. Fasten the cover with the two wingnuts.

NOTE: Never run the engine with the air filters removed. The air
filters will help protect the engine against wear. For the correct
replacement filter, see the parts list for the engine.
Wingnut

t.

Remove the two wingnuts from the cover (Figure 27).

2.

Remove the cover from the air cleaner.

3.

Remove the two nuts from the filters.

4.

Remove the air filters.

5.

Clean the inside of the base and the cover with a cloth.

6.

Remove the foam filter from the paper filter.

7.

If equipped, wash the foam filter in a detergent and water solution. To remove the water solution, tightly roll the foam filter in
a dry cloth. Remove the foam filter from the cloth. Completely
dry the foam filter.

Cover

Nut

CAUTION: Do not wash the filters
solvents that will burn.

in gasoline

or other

0.

Evenly apply SAE 30W oil to the dry foam filter.

9.

To clean the paper filter, lightly tap the paper filter against a
hard flat surface.

j

Figure 27

10. If the paper filter is very dirty, replace the paper filter.

HOW TO CHECK

THE SPARK

PLUG

1,

Check the gap of the spark plug with a feeler
(Figure 28). The correct gap is 0.030".

2.

For easy starting and good performance,
plug every two years.

,__

gauge

Feeler Gauge
O.03O"

replace the spark

Spark Plug

F-99635

Base

25

Figure 28

SERVICE AND ADJUSTMENT
HOW TO ADJUST

THE THROTTLE

CONTROL
CHOKE

/

For the best engine performance, set the throttle control as follows.
1.

Move the throttle control to the FAST position (Figure 29).

FAST

Throttle Control
2.

3.

4.

5.

Loosen the clamp screw so that the throttle control cable
can move in the cable clamp (Figure 30). Do not remove the
cable clamp or disconnect the throttle control cable from the
engine control lever.

SLOW
Figure 29

Move the engine control lever until the slot in the Lever is
aligned (lines up) with the hole in the control bracket as
shown.

I
EnQine Control Lever - FAST posi ion I
(S'[otin lever alignedwith hole in bracket)

Tighten the clamp screw. Move the throttle control to the
SLOW position and then back to the FAST position. Check the
alignment of the throttle control lever. See step 3.

Throttle Control
Cable

The throttle control is now set at the correct speed. When the
throttle control is at the FAST position, the engine speed is
3400 + or - 100 RPM. When the throttle control is in the
SLOW position, the engine speed is 2150 + or- 100 RPM.

Cable Clamp
Clamp Screw

IMPORTANT: Do not change the engine governor. If the engine
governor needs an adjustment, go to the nearest Authorized
Service Center. They have the equipment and experience to
make the adjustment.

F-99635

Control Bracket
Figure 30

26

SERVICE AND ADJUSTMENT
HOW TO REMOVE

THE MOWER

1.

Move the lift lever to the middle position.

2.

Move the attachment
(Figure 31).

HOUSING

clutch to the DISENGAGE

HOW TO INSTALL

THE MOWER

HOUSING

1.

Completely turn the steedng wheel to the right. Push the mower
housing under the left side of the unit.

2.

Slide the mower drive belt between the stack pulley and the
belt guide. Put the mower drive belt around the stack pulley.
Make sure the "V" side of the mower drive belt is against the
stack pulley. Also, make sure the mower drive belt is not
twisted.

position

3.

Disconnect the blade drive link from the pivot rod and bracket assembly. See illustration "C".

4.

Remove the hair pins from the adjuster plates. See illustrations "A" and "B".

3.

5.

Move the mower housing to the left until the right side adjuster
plate separates from the hanger. See illustration "A".

Attach the mower housing to the front hanger with the long
pin. Fasten with the washer and hair pin. See illustration "D".

4.

6.

Move the mower housing to the right until the left side adjuster
plate separates from the hanger. See illustration "B".

Attach the adjuster plates to the hangers with the hair pins.
See illustrations "A" and "B".

5.

7.

Remove the long pin from the front hanger. See illustration

Connect the blade drive link to the pivot rod and bracket
assembly with the fasteners. See illustration "C".

='O _,"

6.

Remove the mower drive belt from the stack pulley. Slide the
mower drive belt between the stack pulley and the belt
guide.

Move the attachment clutch to the ENGAGE position. Make
sure the mower drive belt is inside all the belt guides.

7.

Make sure the mower housing is level. See the instructions on
"How To Level The Mower Housing".

8.

Check the operation of the attachment clutch. See the instructions on "How To Adjust The Attachment Crutch".

8.

9.

Completely turn the steering wheel to the right. Pull the mower
housing away from the left side of the unit.

Attachment

Stack Pulley

Clutch

Blade Drive Link

Jster Plats

,

:

Long Pin

LiftLever
Hair Pin
Hanger

Mower Drive Belt

\

Adjuster Plate

Hanger

Blade Drive Link

-C
Pivot Rod and
BracketAssembl
Front Hanger
F 99635

27

Figure 31

SERVICE AND ADJUSTMENT
HOW TO LEVEL THE MOWER

HOUSING

If the mower housing is level, the blade will cut easier and the lawn
will look better.
WARNING:
_hb

Before you make an inspection,

3.

ment,
repair
to the the
unit,spark
disconnect
the wire
to the
spark or
plug.
Remove
plug wire
to prevent
the engine from starting by accident.

4.

1.

Make sure the unit is on a hard level surface.
Check the air pressure in the tires. If the air pressure is incorrect, the mower housing will not cut level. Make sure the rear
tires are inflated to 14 psi. (1 BAR) and the front tires to 22 psi.
(1.5 BAR).
Move the lever for the attachment clutch to the ENGAGE position. Move the lift lever to the middle position.
There are two adjustment procedures below that will level the
mower housing.

4.

2.

adjust-

2.

3.

Disconnect one or both adjuster plates from the hangers
(Figure 33).
The higher number holes in the adjuster plates will raise the
height of the mower housing. The lower number holes will lower
the mower housing.

t.

Connect the adjuster plates to the hangers in the holes that
will level the mower housing. Fasten the adjuster plates with
the hair pins.
Check the housing for the correct adjustment. If necessary, repeat the adjustment.

\

Hanger .,,

THE SIDE TO SIDE ADJUSTMENT
There are measuring points on the mower housing indicated by
small round dimples A, B, C, and D shown in Figure 32. To
determine if an adjustment is needed, use a ruler and measure the
distance from the level surface to the bottom of the mower housing
at points C and D. In correct adjustment, the mower housing at
points C and D must be within 1/4" (6 ram) of the same height. If the
difference in the measurement is more than 1/4" (6 ram), adjust as
follows.

Hair Pin

Adjuster Plate

Figure 33

THE FRONT TO BACK ADJUSTMENT
To determine if an adjustment is needed, use a ruler and measure
the distance from the level surface to the bottom of the mower
housing at points A and B. In correct adjustment, the front of the
mower housing at point A will be 1/8" to 3/8" (3mm to 9mm) lower
than the back of the mower housing at point B. Adjust as follows.
1.
2.

4.

Loosen the jam nut (Figure 34).
Turn the Iocknut clockwise to raise the front of the mower
housing. Turn the Iocknut counterclockwise to lower the front
of the mower housing.
Check the housing for the correct adjustment. If necessary, repeat the adjustment.
Tighten the jam nut.

5.

Connect the wire to the spark plug.

3.

Suspension

Suspension

D

Rod

Adjusting Clevis
Jam Nut

Counterclockwise

Loeknut

Figure 32
F-99635

Bracket

Figure 34

28

SERVICE AND ADJUSTMENT
HOW TO REPLACE

THE MOTION

DRIVE BELT

REMOVAL

2.

Slide the motion drive belt between the belt retainer and idler
pulley. Make sure the flat side of the motion drive belt is against
the idler pulley. Also, make sure the belt is not twisted.

1.

Remove the mower housing. See the instructions on "How To
Remove The Mower Housing".

2.

Completely push the clutch/brake pedal forward and engage
the parking brake.

3.

Install the motion drive belt around the drive pulley.

4.

Make sure the motion drive belt is inside all the belt guides.

Try to pull the motion drive belt off the drive pulley. If the belt
guides are too close to the drive pulley, loosen the belt
guides (Figure 36).

5.

Make sure all the belt guides are tight.

6.

Before you use the unit, check the adjustment of the clutch. Bee
the instructions "How To Check And Adjust The Clutch".

4.

Remove the motion drive belt from the idler pulley.

7.

5.

Pull the motion drive belt toward the front of the unit.

Install the mower housing. See the instructions "How To Install
The Mower Housing".

6.

Remove the motion drive belt from the stack pulley. If
necessary, loosen the belt guide at the stack pulley. A correct
replacement part or assistance is available from an authorized
service center in your area.

3.

_

Motion Drive Belt

Side Against Pulley)

INSTALLATION
1.

Slide the motion drive belt between the stack pulley and the
belt guide. Install the motion drive belt on the top pulley of the
stack pulley. Make sure the "V" side of the belt is against the
pulley (Figure 35).

j

PuUey
Figure 35

Stack Pultey

Loosen
Belt Guide

Belt Guide

I

Be_ Retainer
Belt Guide

Drive Pulley

O
Figure 36

F-99635

29

SERVICE AND ADJUSTMENT
HOW TO REPLACE

THE MOWER

DRIVE BELT

REMOVAL
1.

Move the lift lever to the lowest position.

2.

Slide the mower drive belt between the stack pulley and the

3.

Pull the belt retainer away from the idler pulley. Put the
mower drive belt around the Idler pulley.

4.

Make sure the mower drive belt is inside all the belt guides.
Also make sure the mower drive belt is not twisted.

5.

Slide the mower drive belt between the stack pulley and the
belt guide. Install the mower drive belt around the the stack
pulley.

6.

Before you mow, check the attachment clutch. See the instructions on "How To Adjust The Attachment Clutch".

belt guide. Remove the mower drive belt from the stack pulley.
3.

Pull the belt retainer away from the idler pulley and remove
the mower drive belt (Figure 38).

4.

Slide the mower drive belt between the mandrel pulley and
the belt guides.

NOTE: Replace the mower drive belt with an original
equipment belt from an authorized service center.
INSTALLATION
1.

Pull the belt guides away from the mandrel pulley. Slide the
belt between the belt guides and the mandrel pulley.

2.

Make sure the "V" side of the mower drive belt is against the
mandrel pulley (Figure 37).

j

Pulley
Figure 37

@

Mower Drive Belt
Figure 38
F-99635

30

SERVICE AND ADJUSTMENT
HOW TO REPLACE

THE FUSE

If the fuse is blown, the engine will not start. The location of the fuse
is next to the battery. Remove the fuse and replace with a 15 amp.
automotive fuse (Figure 39).

15 amp

_

Automotive Fuse
Figure 39

HOW TO SET THE cu'rrlNG

HEIGHT

The cutting height is set at the factory from 1_/2to 4 inches. To lower
or raise the cutting height, make an adjustment to the lifter rod as
follows.
1.

Move the lift lever to the lowest position.

2.

Disconnect the lifter rod from the lifter arm (Figure 40).

3.

Turn the lifter rod clockwise to lower or counterclockwise to
raise the cutting height.

4.

Attach the lifter rod to the lifter arm.

5.

Move the lift lever to the highest position. Make sure the pulleys
or belt do not touch the bottom of the frame.

Hair Pin

Lifter Rod

Figure 40

HOW TO CLEAN THE MOWER

HOUSING

stop the engine
and you
disconnect
the mower
wire to the
spark
WARNING:
Before
clean the
housing,
plug.

_lb

Grass and other debris on top of the mower housing can keep the
belt from working correctly. For safety and correct operation,
frequently clean the top of the mower housing. Remove grass and
debris from around the pulleys and other moving parts.
1.

Clean the top of the mower housing.

3.

Move the lever for the attachment
position.

4.

Again clean the top of the mower housing.

5.

After you cut the grass, clean the bottom of the mower housing.

FRONT WHEEL

clutch to the DISENGAGE

ALIGNMENT

The alignment of the front wheels cannot be adjusted. If the steering
is damaged and the alignment has changed, see your nearest
authorized service center.

Move the lever for the attachment clutch to the ENGAGE position.

F-99635

2.

31

SERVICE AND ADJUSTMENT
STORAGE

prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer.

(over 30 days)

At the end of each year, prepare the unit for storage as follows.

GENERALINSPECTION
1.

Inspect the belts. If the belts are damaged or worn, replace with
replacement belts from the factory. See the belt replacement
instructions in the Service And Adjustment section.

2.

Make sure all nuts, bolts and screws are tight. Inspect moving
parts for damage, breakage and wear. Replace if necessary.

MOWER
1.

NOTE: Fuel stabilizer
(like STA-BIL)
is an acceptable
alternative in reducing the formation of fuel gum in the fuel tank
and the gasoline storage container. Always follow the mix ratio
located on the container of stabilizer. Run the engine at least 10
minutes after adding the stabilizer to allow the stabilizer to
reach the carburetor. Do not drain the fuel tank and carburetor
if stabilizer is used.
If you do not use a stabilizer, do the following:

HOUSING

Clean the mower housing. See "How To Clean The Mower
Housing".

LUBRICATE

1.

Start the engine.

2.

Run the engine until the fuel tank and the carburetor are out of
fuel and the engine stops.

3.

Do not leave fuet in the fuel tank or the carburetor. The fuel can
damage the function of the fuel system. Some models have a
fuel drain (Figure 41). Hold a cloth under the fuel drain. Push
the fuel drain until the carburetor is empty.

4.

After storage, make sure you use fresh fuel.

THE UNIT

See the "Where To Lubricate"
Responsibilities section.

instructions

in the Customer

THE ENGINE
1.

Clean the dirt and grass from the engine.

2.

Change the oil. See the instructions, "Row To Change The Oil".

3.

Check the air screen. See the instructions, "How To Clean The
Cooling System".

4.

Check the spark plug. See the instructions, "How To Check The
Spark Plug".

Fuel Drain
Figure 41

THE FUEL SYSTEM
THE BATi'ERY
ing or near aDo
fire.
not the
smoke
because
thea fumes
WARNING:
notDo
drain
gasoline
inside
buildfrom the fuel can cause an explosion.

,_

CAUTION: During storage, it is important to prevent deposits
from occurring in fuel system parts like the carburetor, fuel
filter, fuel line and the fuel tank. Alcohol gasoline mixtures
(called gasohol or using ethanol or methanol) attract moisture
causing acid deposits during storage. While the unit is in
storage, the acids in the fuel can damage the fuel system. To

F-99635

1.

Remove the battery.

2.

Clean the battery terminals of any deposits.

3.

Charge the battery. See the instructions on "How To Check And
Charge The Batter_'.

4.

Store the battery in a cool, dry place.

NOTE: After a long time in storage, charge the battery.

32

TROUBLE SHOOTING
PROBLEM:
The engine will not start.
1. Follow the steps. "How To Start The Engine" in this book.
2.
Electric-Start Models: Clean the battery terminals. Tighten the
cables.
3.

Check for a loose wire. Tighten the limit switches. (See the wiring diagram.)
Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

4.

CHART

PROBLEM:
A hot engine
1. Clean the air screen.
2, Check the oil.
3,
4.

causes

a decrease

Adjust the carburetor.
Replace the fuel filter,

PROBLEM:

Excessive

vibration.

5.

Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position.Try to start the engine several times. Install the spark plug.

1.
2,

Replace the blade.
Check for loose engine bolts,

3.

Decrease the air pressure in the tires.

6.
7.

Replace the spark plug.
Adjust the carburetor.

4,

Adjust the carburetor,

5.

Check for a damaged belt or damaged
damaged parts.

PROBLEM:
The engine will not turn over.
1. Follow the steps, =How To Start The Engine" in this book.
2. Electric-Start Models: Check the level of the acid in the battery.,
If needed, add water. Charge the battery.
3.

Replace the fuse.

4.

Check the wiring harness for damage or a loose connection.
Repair the damaged wire,
Electric-Start Models: replace the solenoid. Recoil-Start Models: replace the module,

5.

PROBLEM:
The engine is difficult
1. Adjust the carburetor.
2. Replace the spark plug.
3. Replace the fuel filter.

in power.

pulley. Replace the

PROBLEM: The grass does not discharge correctly.
1.

Stop the engine. Clean the mower housing.

2.

Raise the height of cut.

3.
4.

Replace or sharpen the blade(s).
Move the shift lever to a slower speed.

5.

Move the throttle control to the FAST position.

6.

Replace the spring for the blade idler.

PROBLEM:
The mower housing does not cut level.
1. Check the air pressure in the tires.
2. Adjust the level el the mower housing.

to start.

3.

PROBLEM: The engine does not run smooth or has a
loss of power,

Check the front axle. If the front axle does not freely pivot,loosen the axle bolt(s).

1,
2.

Check the oil.
Clean the air filter.

PROBLEM:
The mower blades will not rotate.
1. Check the mower drive belt. Make sure the belt is installedcorrectly.

3.

Clean the air screen,

2.

4.
5.

Replace the spark plug.
The engine is working too hard. Use a lower gear.

PROBLEM:

6,

Adjust the carburetor.

7.

Replace the fuel filter.

PROBLEM:
The engine does
speed.
1. Replace the spark plug.
2. Adjust the throttle control.
3. Clean the air filter.
4.

not

run smooth

at fast

Replace the fuel filter.

Check the wiring harness for damage or a loose connection.
Repair the damaged wire.

PROBLEM:
On slopes, the engine stops.
1. Mow up and down slopes. Never mow across a slope.
2. To activate the seat sensor, always sit in the middle of the seat.
PROBLEM:
The engine will not idle.
1. Replace the spark plug.
2. Clean the air filter.

The unit will

not move

when

the clutch

is

engaged.
1. Check the motion drive belt. Make sure the belt is installed
correctly.
2. Adjust the clutch.

PROBLEM:
The engine
stops when the blades
are
engaged.
1. To activate the seat sensor, always sit in the middle of the seat.
2.

Replace the mower drive belt.

3.

Replace the motion drive belt.

PROBLEM: The unit moves slower or stops when the
clutch is engaged,
1, Adjustthe clutch,
2. Replace the motion drive belt.
PROBLEM:
When the clutch/brake
noise can be heard.
1.

2.

pedal is released,

belt

Temporary belt noise does not change the operation of the unit.
If belt noise is continuous, check the routing of the belt. Make
sure the belt is inside all belt guides.
If the noise is continuous, adjust the clutch.

PROBLEM:
The rear wheels spin over uneven terrain.
1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM:
The transaxle
is difficult
to shift between
gears with the engine running and the clutch depressed.
1. Check the clutch adjustment to make sure the belt stops when
the clutch pedal is depressed with the transaxle in (N) neutral.

3. Adjust the carburetor,
4. Adjust the throttle control,
2.
5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.
F-99635
33

Check the belt guides around the transaxle drive pulley. Make
sure the belt guides do not touch the pulley.

11
I
_o
03
u1

1

I

Operate a walk-behind mower
across the face of slopes,
never up or down slopes.

10 DEGREES

15 DEGREES

Operate a riding mower
up or down slopes, never
across the face of slopes.

On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the
slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide
and do not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment,
do not operate the unit on a slope that is greater than 10 degrees.
A 15 degree slope is a hill that increases in height at approximately
A 10 degree slope is a hill that increases in height at approximately

2.5 feet in 10 feet.
1.7 feet in 10 feet.

slopes.
Operate
riding
mowerand
up avoid
or down
slopes,
never
across the face
of slopes.
Operate a walk-behind
across
face on
Use extreme
carea at
all times,
sudden
turns
or maneuvers.
Follow
other instructions
in this manualmower
for safety
in the
mowing
of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions.

INDEX
A
Adjustments
Attachment Clutch, 20
Clutch, 21
Drive Brake, 21
Mower Housing
Cutting Height, 31
Level, 28
Air Screen, 24
Attachment Clutch
Adjust, 20
Location, 11
Operation, 12
Attachments, 6

D
Drive Brake
Adjust, 21
Check, 21

E
Engine
Cooling System, 24
Fuel, 15
Lubrication, 24
Muffler, 24
Oil, 15, 24
Spark Arrester, 24
Starting, 15
Throttle Control, 12

B
Battery
Charge, 22
Check, 8
Check Acid Level, 22
Clean, 22
Emergency Start, 15
Install, 8
Removal, 22
Belt
Motion Drive
Adjust, 21
Replace, 29
Routing, 9
Mower Drive
Adjust, 20
Replace, 30
Routing, 9
Blade
Inspect, 19
Remove And Install, 19
Sharpen, 19

C
Clutch
Adjust, 21
Check, 21
Clutch / Brake Pedal, Location, 11
Customer Responsibilities
Attachment Clutch, 20
Battery
Charge, 22
Check Acid, 22
Clean, 22
Blade, 19
Clutch, 21
Drive Brake, 21
Filter, Air, 25
Lubrication, 23
Maintenance Chart, 18
Muffler, 24
Spark Plug, 25
Cutting Height
Adjust, 28, 31
Change, 13
F-99635

F

Type, 15
Operation
Attachment Clutch, 11, 12
Clutch / Brake Pedal, 11
Emergency Start, 15
Ignition Switch, 11
Lift Lever, 11, 13
Location Of Controls, 11
Mower Housing, 14
Mowing And Bagging, 17
Mulching, 17
Operate On Hills, 14
Parking Brake, 11, 13
Shift Lever, 11, 12
Start The Engine, 15
Stop The Unit, 13
Throttle Control, 11, 12
Transport, 13

P

Filter, Air, 25

Parking Brake
Location, 11
Operation, 13

Fuel, Type, 15
Fuse, 31

I

S

ignition Switch, Location, 11

L.

Safety Rules, American National
Standard Institute, 4-5
Seat, Install, 10

Lift Lever
Location, 11
Operation, 13
Lubrication
Engine, 24
Mower, 23

M
Maintenance Chart, 18
Motion Drive Belt
Adjust, 21
Replace, 29
Mower Drive Belt
Adjust, 20
Replace, 30
Mower Housing
Clean, 31
Cutting Height, 13, 31
Install, 27
Level Adjustment, 28
Operation, 14
Remove, 27
Muffler, 24
Spark Arrester, 24
Mulcher
Install, 16
Operation, 17
Remove, 16

0

Service And Adjustment
Belt
Motion Drive, 29
Mower Drive, 30
Fuse, 31
Mower Housing
Clean, 31
Cutting Height, 31
Install, 27
Level, 28
Remove, 27
Storage, 32
Carburetor, 26
Shift Lever
Location, 11
Operation, 12
Side Panel, 22
Slope Guide, 34
Spark Arrester, 24
Spark Plug, 25
Steering Wheel, 9
Storage, 32

T
Throttle Control
Location, 11
Operation, 12
Tire Pressure, 9, 18, 28
Trouble Shooting Chart, 33

Oil

W

Change, 24
Check, 15, 24
35

Wheel Alignment, 31

SEARS

CRRFTSMRN

owner's
manual

10 HP. ELECTRIC START
30" MOWER / MULCHER
5 SPEED
REAR ENGINE RIDER
The Model Number for the mower is found on a decal attached to the back of
the frame. The Model Number for the engine is found on the blower housing
above the spark plug. Always give the Model Number when you call for service
or order repair parts for your unit.

Model No.
C950-60901-0

Repair parts can be ordered from any Sears Service Centre/Department
most Sears Stores.

and

WHEN ORDERING REPAIR PARTS, ALWAYS HAVE THE FOLLOWING
INFORMATION AS SHOWN IN THIS LIST.

•

PRODUCT-

REAR ENGINE RIDER

•

MODEL NUMBER-

•

ENGINE MODEL NO. 143.981002

•

PART NUMBER

•

PART DESCRIPTION

C950-60901-0

Serial No.
Model and Senal Number are on
the number plate.
Record both the Model and the
Serial Number and keep in a
safe place for future reference.

Your Sears merchandise has added value when you consider Sears has service units
nationwide staffed with Sears trained technicians. Sears technicians have the necessary
parts, tools and equipment to meet the Sears pledge, "We Service What We SelF.

F-99635

Sears Canada Inc., Toronto, Ontario

M5B 2B8

Printedin US A.



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