Craftsman C950 60901 0 User Manual SEARS/CANADA 10HP REAR ENGINE RIDER Manuals And Guides L9120211
CRAFTSMAN Lawn, Tractor Manual L9120211 CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
User Manual: Craftsman C950-60901-0 C950-60901-0 CRAFTSMAN CRAFTSMAN SEARS/CANADA 10HP REAR ENGINE RIDER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN SEARS/CANADA 10HP REAR ENGINE RIDER #C950609010. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN SEARS/CANADA 10HP REAR ENGINE RIDER Manual
Open the PDF directly: View PDF .
Page Count: 36
Download | |
Open PDF In Browser | View PDF |
SEARS owner's manual Model No. C950-60901-0 CAUTION: Read And Follow All Safety Rules And Instructions Before Operating This Equipment. 10 HP. ELECTRIC START 30" MOWER / MULCHER 5 SPEED REAR ENGINE RIDER • Assembly • Operation • Customer Responsibilities • Service And Adjustment F-99635 Sears Canada Inc., Toronto, Ontario M5B 2B8 PrintedinU.SA TABLE OF CONTENTS CUSTOMER RESPONSIBILITIES ...................... PRODUCT SPECIFICATIONS .......................... SAFETY RULES ..................................... MAINTENANCE 3 3 4 RESPONSIBILITY OF THE OWNER .................... ACCESSORIES AND ATTACHMENTS .................. ASSEMBLY .......................................... MAINTENANCE FREE BATTERY .......................... HOW TO ASSEMBLE THE STEERING WHEEL ............. 5 6 7 8 9 CHART .................................. 18 CHECK THE TIRES ...................................... 18 HOW TO REMOVE AND INSTALL THE BLADE ............. 19 HOW TO SHARPEN THE BLADE 19 ......................... HOW TO ADJUST THE ATTACHMENT CLUTCH ............ 20 HOW TO CHECK AND ADJUST THE DRIVE BRAKE ........ HOW TO CHECK AND ADJUST THE CLUTCH .............. 21 21 HOW TO REMOVE THE SIDE PANEL ...................... 22 BATTERY SERVICE 22 ..................................... CHECK THE TIRES ...................................... 9 HOW TO CHARGE THE BATTERY CHECK THE DRIVE BRAKE 9 WHERE TO LUBRICATE 9 10 HOW TO CHECK THE OIL ................................ HOW TO CHANGE THE OIL .............................. 24 24 24 CHECK THE BELTS .............................. ..................................... HOW TO INSTALL THE SEAT ............................. CHECK THE LEVEL OF THE MOWER HOUSING OPERATION ........... 10 HOW TO CLEAN THE COOLING HOW TO CHECK THE MUFFLER 11 HOW TO CLEAN THE AIR FILTERS ................. 12 HOW TO CHECK THE SPARK PLUG ................ 12 ............................... HOW TO USE THE THROTTLE CONTROL HOW TO USE THE ATTACHMENT CLUTCH HOW TO USE THE SHIFT LEVER ......................... SERVICE 22 ................................. 11 ......................................... LOCATION OF CONTROLS ........................ AND ADJUSTMENT SYSTEM 23 ................. ......................... 24 ....................... 25 ...................... ......................... 12 HOW TO ADJUST THE THROTTLE 13 HOW TO REMOVE THE MOWER HOUSING ................ 27 HOW TO CHANGE THE CUTTING HEIGHT ................. 13 HOW TO INSTALL THE MOWER ................ 27 HOW TO STOP THE UNIT ................................ 13 HOW TO LEVEL THE MOWER HOUSING HOW TO TRANSPORT 13 HOW TO REPLACE THE MOTION DRIVE BELT ............ 29 14 HOW TO REPLACE THE MOWER DRIVE BELT ............. 30 14 HOW TO REPLACE THE FUSE 31 15 HOW TO SET THE CUTTING HEIGHT 15 HOW TO CLEAN THE MOWER HOUSING .................. FRONT WHEEL ALIGNMENT ............................. HOW TO SET THE PARKING BRAKE ...................... THE UNIT ......................... HOW TO OPERATE WITH THE MOWER HOUSING HOW TO OPERATE THE UNIT ON HILLS BEFORE STARTING THE ENGINE HOW TO START THE ENGINE ........................ ............................ HOW TO START WITH A WEAK BATTERY HOW TO CHANGE THE MULCHER OPERATING TIPS CUSTOMER ................. 15 PLATE ................. 16 ....................................... MOWING AND BAGGING TIPS MULCHING ......... .................. ........................... TIPS ........................................ RESPONSIBILITIES ...................... CONTROL 25 26 HOUSING ............. .................. ........................... ..................... 17 SLOPE GUIDE 34 17 INDEX .............................................. 18 REPAIR ....................................... PARTS ...................................... FULL ONE (1) YEAR WARRANTY ON BATTERY COMMERCIAL OR RENTAL USE: Warranty on riding equipment used for commercial or rental purposes is limited to ninety (90) days. THIS WARRANTY DOES NOT COVER: 1. Pre-delivery set-up. 2 Tire replacement 3. Expendable items which become worn during normal use, such as blades,spark 4. Repairs necessary because of operator abuse or negligence, including damaged jackshafl or mandrel and the failure to operate and maintain the equipment according to the instructions contained in the Owner's Manual. In Home Service. or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass). plug, air cleaners and belts Warranty service is available by returning the Craftsman snow blower to the nearest Sears Service Centre/Department in Canada. This warranty applies only white this product is in use in Canada. This warranty is in addition to any statutory warranty and does NOT exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do not allow limitations on how long an implied warranty will last so the above limitations may not apply to you. INC., TORONTO, \ F-99635 31 31 17 For one (1) year from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. CANADA 31 32 33 LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT) SEARS 28 STORAGE (OVER 30 DAYS) .............................. TROUBLE SHOOTING CHART ........................ For two (2) years from date of purchase, Sears Canada Inc. will repair or replace free of charge, at Sears option, parts which are defective as a result of material or workmanship 9 26 2 ONTARIO M5B 2B8 35 36 Congratulations on your purchase of a Sears Rider. It has been designed, engineered and manufactured to give you the best possible dependability and performance. if you experience any problems you cannot easily remedy, please see your nearest Sears Service Department. We have competent, well trained technicians and the proper tools to service or repair this unit. Please read and keep this manual. The instructions will enable you to assemble and maintain your unit properly. Always observe the "Safety Rules". CUSTOMER NOTE: This unit is equipped with an intemal combustion engine and must not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it must be maintained in effective working order by the operator. In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See an Authorized Service Center for a spark arrester for the muffler. RESPONSIBILITIES Carefully read and follow the rules for safe operation. Inspect the unit. Follow all the assembly instructions. Carefully adjust the unit. Know how to operate all standard and accessary equipment on the unit. Make sure the operator can correctly operate the unit. Operate the unit only with guards, shields and other safety items in place and working correctly. Complete all maintenance on the unit. Service the unit only with authorized or approved replacement parts. See the Maintenance Chart. PRODUCT Engine Charging System ......... Unleaded Regular .............. ................. Below 32 degrees SAE 5W30 Spark Plug (Gap 0.030") .. Champion RJ4C ......... Front 22 psi (See tire sidewall) Tire Air Pressure ......... Rear 14 psi (See tire sidewall) ........ 5 forward speeds and 1 reverse Ground Speed Range ..... Forward 4.3 mph .......................... Reverse 2.1 mph Tilt Seat Tilts forward to access the battery. ................. Mower Housing Height .......... ........... Blade Nut Torque ......... F-99635 Full-floatingsuspension,one blade. 8 positions from 1_/2to 4 inches. 30 foot-pounds Model Number: 0950-60901-0 Serial Number: Date of Purchase: Tire Air Pressure All Gear Transaxle The model number and serial number are found on a decal attached to the rear of the frame. 32 ounces (1 quart) Above 32 degrees SAE 30 .......................... Rider Record in the space below the serial number and the date el purchase of this unit. Type of Fuel ............. Rear Engine 3 amperes at 3600 rpm 1 gallon Cutting A Sears Maintenance Agreement is available on this unit. See the nearest Sears Store for information. 10 HI:'. Fuel Tank Size ........... Oil Type AGREEMENT SPECIFICATIONS .................. Oil Capacity MAINTENANCE (ft-lbs) Keep these numbers for future reference. OWNER'S INFORMATION SAFETY RULES Safe Operation Practices for Ride-on Mowers WARNING: This cutting machine is capable of amputating hands and feet and throwing objects, Failure to observe the following safety instructions could result in serious injury or death. I. General 1. 2. 3. 4. 5. Read, understand and follow all instructions in the InstructionBook, on the machine, the engine and with any attachments before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area. Never carp/passengers. 6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. 7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger or the mower guard in place. Slow down before turning. 8. 9. 10. 11. 12. 13. 14. t5, 16. 17. operation Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and remove the key before dismounting. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing. Stopthe engine before removing the grass bagger or unclogging the chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs or when very tired. Watch for traffic when operating near or crossing roadways. Use extra caution when loading or unloading the machine into a trailer or truck. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine. Use care when pulling loads or using heavy equipment. a. Use only approved drawbar hitch points. b. Limit loads to those you can safely control. c, Do not turn sharply. Use care when backing. d. Use counterweights or wheel weights when suggested in the Instruction Book. 18. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine. 19. Do not use this machine if you are mentally or physically unable to operate this machine safely. II. Slope operation Slopes and rough terrain are major factors related to loss-of-control and tip-over accidents, which can result in severe injury or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See the "Slope Guide" in the back of this book to check for safe operation. DO 1. 2. Mow up and down slopes, not across. Remove obstacles such as rocks, limbs, etc... 3. 4. 5. 6. 7. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass baggers or other attachments, they can change the stability of the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope. DO NOT 1. 2. 3. 4. 5. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible. Do not mow drop-offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death. Do not mow on wet grass. Reduced traction could cause sliding. Do not try to stabilize the machine by putting your foot on the ground. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees). III. Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER assume that children will remain where you last saw them. 1. Keep children out of the mowing area and in the watchful care of another responsible adult. 2. Be alert and turn the engine off if children enter the area. 3. Before and when backing, look behind and down for small children. F-99635 4 OWNER'S INFORMATION 4. 5. 6. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe operation of the machine. Never allow children to operate the machine. Instruct children in the potential dangers of the machine. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision. IV. Service 1. 2. 3. 4. 5. 6. 7. 8. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive. a. Use only an approved container. b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do not smoke. c. Never refuel the machine indoors. d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater. Never start or run the engine inside a closed area. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service dealer. For safety, replace the blade every two years. Keep the equipment in good condition. Never tamper with the safety devices. Check their proper operation regularly. To reduce fire hazards, keep the machine free of grass, leaves or other debris build-up. Clean up oil or fuel spills. Allow the machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change the engine governor settings or over-speed the engine. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer's recommended parts when necessary. 9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing area. 10. Check the brake operation frequently. Adjust and service as required. 11. Wait for all movement to stop before servicing any part of the unit. RESPONSIBILITY Environmental OF THE OWNER Awareness Do not fill the engine's fuel tank completely full. Drain fuel for off-season storage. Use only unleaded gasoline. Service the air cleaner regularly. Change oil regularly. Use 30W oil in summer. Tune-up the engine regularly. Keep equipment in efficient operating condition. Dispose of used engine oil properly. precautions, symbol indicates: "Attention! Look for this This symbol to indicate important safety Become Alert! Your Safety Is At Risk," F-99635 5 ACCESSORIES ACCESSORIES AND ATTACHMENTS AND A'I-rACHMENTS These accessories and attachments were available when the unit was purchased. They are also available at most Sears retail outlets, catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your riding mower. MAINTENANCE ENGINE SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER BLADES BELTS A l_ PERFORMANCE Sears offers a wide variety of attachments that fit your riding mower. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be mode in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your unit. Most of these attachments attaching and detaching. do not require additional hitches or conversion GRASS BAGGER lets you collect grass clippings and leaves for a healthier, nearer looking lawn. Two Grass containers hold 33 gallon disposable plastic bags and offers 7 bushel capacity. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24 hardened 2.5-inch steel coring tips. 150-1b. weight tray. LAWN SWEEPERS let you collect grass clippings and leaves. AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted on 10-inch diameter disc puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration. LAWN VACS for powerful collection of heavy grass clippings and leaves. Wand attachment to pick up debris in hard-to-reach places. CARTS make hauling easy. Variety of sizes available. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring fine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting. ROLLER for smoother lawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390-1bs. of weight. Rounded edges prevent harm to tud. Adjustable scraper automatically cleans drum. SPRAYERS use 12-volt DC electric motor that connects to the riding mower battery or other 12-volt source, includes booms for automatic spraying when pulling, and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. NOTE: Do not use pull-behind F-99635 kits (those that do are indicated) and are designed for easy attachments on slopes that are greater than 10 degrees. 6 ASSEMBLY PREPARATION The unit is completely assembled except for the items shown in Figure 1. These items are in the carton along with a parts bag. The parts bag contains the fasteners needed to complete the assembly of the unit. Find and remove these items. Do not discard any parts or material until the unit is assembled. HOW TO REMOVE 5. Phillips screwdriver 6. Low Tire pressure gauge 7. Knife 8. Socket Set (Optional) FROM THE CARTON To remove the unit from the carton, follow the instructions below. 1. Open the top of the carton. 2. Remove the wood frame at the top of the carton. 3. Cut each corner of the carton from the top to the bottom with a knife. Lower the sides of the carton to the ground. 4. Move the shift lever to the neutral (N) position. NOTE: See the Operation of the controls. Steering Wheel -- section, page 11. for the location 5. If the parking brake is engaged, completely clutch/brake pedal to release the brake. 6. Move the lilt lever to the highest position. push the Bellows_ CAUTION: Check the bottom of the carton for staples. Remove any staples that are in the path of the tires. 7. From the back of the dding mower, carefully pull the nding mower backwards off the wood frame. TOOLS YOU NEED TO ASSEMBLE 1. Adjustable wrench (2 required) 2. Open end wrench 1/2"-9/16" 3. Open end wrench 7/16" -1/2" 4. Blade type screwdriver THE UNIT Parts Bag Owner's Manual Figure 1 MOWER PARTS BAG - CONTENTS The fasteners and other loose parts are shown below. The fasteners are shown at full size. The quantity is shown in brackets (). On some models, all of the fasteners are not required. _j,iiiiiiiiiiiiii © lx102 (1) Hex Bolt 5/16"-18x1_/2• STD523115 (3) Carriage Bolt STD533107 lx45 (2) Hex Bolt s/16"-18x5/8" STD523106 15x88 (4) Flange Nut 5/16"-18 STD541431 1x38 (2) Hex Bolt U4"-20X_/8" STD523106 F-99635 18x16 (2) Lockwasher STD551131 54148 (1) Cover, Battery Terminal © 15x66 (2) Locknut 1t4"-20 STD541425 91275 (2) Ignition Key ASSEMBLY MAINTENANCE FREE BA'n'ERY 4. IMPORTANT: Before you attach the battery cables to the battery, check the battery date. The battery date tells if the battery must be charged. 1. Check the battery date on top of the battery (Figure 2). 2. If the battery is put into service before the battery date, the battery cables can be attached without charging the battery. See "How To Install The Battery Cables". 3. HOW TO INSTALL THE BA'rFERY CABLES ,_ the positive To (+)prevent terminalsparks, before fasten you connect black WARNING: the redthe cable to cable. NOTE: Before you attach the battery cables, make sure the battery is fully charged. This will extend the life of the battery and provide the necessary power to start the engine. If the battery is put into service after the battery date, the battery must be charged. See "How To Charge The Maintenance Free Battery". HOW TO CHARGE THE MAINTENANCE Install the battery. See "How To Install The Battery" in the Customer Responsibilities section. Use the fasteners shown below to install the battery cables. The fasteners are shown at full size. FREE BA'n'ERY lx38 (A) smoke. KeepWhen the battery away from sparks. WARNING: you charge the any battery, do The not fumes from the battery acid can cause an explosion. ,_ 1. Remove the battery. See "How To Remove The Battery" in the Customer Responsibilities section. 2. Remove the protective caps from the battery terminals. 3, Use a 12 volt battery charger to charge the battery. Charge at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized service center charge the battery. Q 15x66 (B) 1. Remove the protective caps from the battery terminals. 2. If equipped, slide the terminal cover onto the red cable (Figure 2). Fasten the red cable to the positive (+) terminal with the fasteners as shown. Push the terminal cover onto the battery terminal. 3. Fasten the black cable to the negative (-) terminal with the fasteners as shown. Positive (+) Terminal Battery Date Black Cable A Battery Clamp Figure 2 F-99635 8 ASSEMBLY HOW TO ASSEMBLE THE STEERING WHEEL Use the fasteners shown below to install the steering wheel. The fasteners are shown at full size. (A) (B) lx102 15x88 1. Make sure the front wheels point forward. 2. Some models have an optional bellows, Slide _he bellows over the steering post. Make sure the collar of the bellows is on top (Figure 3). Steering Wheel B Bellows Steering Post Attach the steering wheel to the steering post with the fasteners. Tighten the fasteners. 3, CHECK Figure 3 THE TIRES Belt Guides I Motion Drive Belt Check the air pressure in the tires, _res with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure (PSI) is as follows, Front Tires Rear Tires CHECK The 1. 2. 3. 4. Belt Guide Mower Drive Belt 22 PSI (1.5 BAR) 14 PSI (1 BAR) Transaxle Idler Pulley THE DRIVE BRAKE Belt drive brake can be easily checked as follows. Set the parking brake, See page 13, Move the shift lever to the neutral (N) position. Push the unit. If the rear wheels rotate, adjust the drive brake. See "How To Check And Adjust The Drive Brake" in the Customer Responsibilities section. CHECK I Belt Guides THE BELTS Figure 4 Check the routing of the belts. Make sure the belts are not twisted. Make sure the belts are inside all the belt guides (Figure 4). F-99635 Pulle 9 ASSEMBLY HOW TO INSTALL THE SEAT Use the fasteners shown below to install the seat. The fasteners are shown at full size. © D (B) lx45 18x16 2x53 15x88 Seat Bracket (D) 1, Set the seat bracket on the seat support (Figure 5). Pull the wire harness between the seat hinge and the seat bracket. 2. Fasten the seat bracket to the seat support with the fasteners. Do not tighten the fasteners. 3. Carefully remove the protective sleeve and the plastic bag from the seat. Do not damage the wire attached to the bottom of the seat. C 4. Align the holes in the seat hinge to the holes in the seat (Figure 6). Fasten the seat to the seat hinge with the fasteners as shown. Tighten the fasteners. 5. Check the operating position of the seat. If the seat needs to be adjusted, slide the seat bracket forward or backward along the seat adjusting holes as shown. To keep the seat straight, tighten the rear nut and then tighten the two front nuts. 6. Figure 5 Seat Seat Hinge Fasten the connector to the wire harness. Make sure the tab on the connector locks into the wire harness. WARNING: For correct and safe operation of the unit, fasten the connector to the wire harness, if the connector is not attached, the engine will stop when the attachment clutch is engaged. CHECK THE LEVEL OF THE MOWER Adjustin_es HOUSING NOTE: After the unit is fully assembled, read the Operation section. The level of cut was set at the factory. To check the level of cut, mow a short distance and look at the area that was cut. If the mower F-99635 Figure 6 housing does not cut level, see the instructions on "How To Level The Mower Housing" in the Service And Adjustment section of this instruction book. t 0 OPERATION Clutch Clutch / Brake (_ _ _ Thro_le Control Lever Shift Lever Lift Lever Ignition Switch Parking Brake Lever I I Figure 7 The operation of any lawn mower can result in foreign objects thrown in the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your lawn mower and while mowing. We recommend the Wide Vision Safety Mask for over the spectacles or standard safety glasses, available at Sears Retail or Catalog Stores. LOCATION OF CONTROLS ATTACHMENT CLUTCH: Use the attachment clutch to start and stop the rotation of the blade, PARKING BRAKE LEVER: Use the parking brake lever to engage the brake when you leave the unit. CLUTCH / BRAKE PEDAL: The pedal has two functions. The first function is a clutch. The second function is a brake. SHIFT LEVER: Use the shift lever to change the speed of the unit. IGNITION SWITCH: use the ignition switch to start and stop the engine, THROTTLE LIFT LEVER: F-99635 Use the lift lever to change the height of cut. CONTROL LEVER: Use the throttle control lever to increase or decrease the speed of the engine. 11 OPERATION 2. Move the attachment tate the blade(s). 3. The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control to the FAST position. For maximum charging of the battery and also for a cooler running engine, operate the engine in the FAST position. Move the attachment clutch to the DISENGAGE position to stop the blade(s). Before you leave the operator's position, make sure the blade(s) has stopped rotating. 4. Before you ride the unit across a sidewalk or a road, move the attachment clutch to the DISENGAGE position. 2. For transport and to tow pull behind attachments, throttle control to the SLOW position. _lb 3. The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the engine. HOW TO USE THE THRO'I-rLE CONTROL Use the throttle control to increase or decrease the speed of the engine. move the HOW TO USE THE ATTACHMENT CLUTCH clutch to the ENGAGE position to ro- from the blade, deflector opening, WARNING: Always keep your hands and andthe feetmower away housing when the engine runs. Attachment Clutch Engage Position Note: If the engine stops when you engage the blade(s), the seat switch is not activated. Make sure you sit in the middle of the seat. Also, make sure the wire is connected to the seat switch, Disengage Position The attachment clutch is next to the steering wheel (Figure 8). Use the attachment clutch to engage the blade(s). 1. Before you start the engine, make sure the attachment is in the DISENGAGE position. clutch Figure 8 HOW TO USE THE SHIFT LEVER TO change the forward speed or the direction of the unit, follow the steps below. CAUTION: Before you move the shift lever, completely push the clutch/_rake pedal forward to stop the unit. If the unit is not stopped, the gearbox can be damaged. 6. Move the throttle control to the FAST position. 7. To move the shift lever to reverse, stop the unit. Move the shift lever back to reverse (R). 1. Completely push the clutch/brake pedal forward to stop the unit. Keep your foot on the pedal. NOTE: Belt noise can occur when the clutch is engaged. This noise is normal and does not affect the operation of the unit. 2. Move the throttle control lever to the SLOW position. 3. To move the shift lever to neutral (N) from a forward gear, pub the shift lever back and then move to the right (Figure 9). 4. To move the shift lever to a fonNard gear from neutral (N), pull the shift lever to the left and then push the shift lever forward. 5. FUNCTION Trimming Slowly release the clutch/brake pedal. Do not keep your foot on the pedal. Shift Lever SHIFT LEVER 5 Speeds THRO'I-rLE 1 FAST Bagging Grass 1 or2 Mulching Grass 1 or2 Normal Mowing 2or3 FAST SLOW R Easy Mowing 3or4 THROTrLE SLOW- Transpod Pull Behind Attachments 5 2or3 FAS] CHOKE I - THROrrT-E Figure 9 F-99635 _'J 12 OPERATION HOW TO SET THE PARKING BRAKE Completely push the clutchYorake pedal forward. Lift the parking brake lever (Figure 10). 1. 2. 3. Remove your foot from the clutch/Drake pedal and then release the parking brake lever. Make sure the parking brake will hold the unit. 4. Parking Brake Lever To release the parking brake, completely push the clutch/Drake pedal forward. The parking brake will automatically release. Lift Lever WARNING: Before you leave the operator's position, move the shift lever to the neutral (N) position. Set the parking brake. Move the attachment clutch to the DISENGAGE position. Stop the engine and remove the ignition key. HOW TO CHANGE THE CUTTING HEIGHT To change the cutting height, raise or lower the lift lever as follows. 1, Move the lift lever forward to lower the mower housing and back to raise the mower housing. 2. Figure 10 When you ride on a sidewalk or road, move the lift lever to the highest position and move the attachment clutch to the DISENGAGE position. HOW TO STOP THE UNIT 1. Completely push the clutch/brake unit. Keep your foot on the pedal. pedal forward to stop the 2. Move the attachment clutch to the DISENGAGE 3. Move the shift lever to the NEUTRAL position. 4. Set the parking brake. HOW TO TRANSPORT position. 5. Move the throttle control to the SLOW position. 6. To stop the engine, turn the ignition key to the OFF position. Remove the key. 3. Move the throttle control to a position between SLOW and FAST. 4. To go faster, move the shift lever to a faster speed. position Raise the lift lever to the highest position. F-99635 ARNING: Make sure the parking brake will hold the unit. THE UNIT To transport the unit, follow the steps below. 1. Move the attachment clutch to the DISENGAGE 2. _b 13 OPERATION HOW TO OPERATEWITH THE MOWER HOUSING WARNING: The deflector is a safety device. Do not remove the deflector. The deflector forces the disd_lb charged toward the ground. Always keep the deflector material in the down position, if the deflector is damaged, replace the deflector with an original equipment part from an authorized sen/ice center. 1. Start the engine, 2. Move the lift lever to a height of cut position. In high or thick grass, cut the grass in the highest position first and then lower the mower housing to a lower position. 3. Move the throttle control to the SLOW position. 4. Move the attachment clutch to the ENGAGE position. 5. Push the clutch/brake 6. NOTE: When you mow in heavy grass or mow with a bagger, put the shift lever in the slowest speed. 7. Slowly release the clutch/brake 8. Move the throttle control to the FAST position. If you need to go faster or slower, stop the unit and move the shift lever to another speed setting. 9, Make sure the level of cut is still correct. After you mow a short distance, look at the area that was cut. If the mower housing does not cut level, see the instructions on "How To Level The Mower Housing" in the Service And Adjustment section. _IL HOW TO OPERATE peda_ completely forward. pedal. ARNING: better control select a safe For speed. of the unit, always THE UNIT ON HILLS WARNING: Do not ride up or down slopes that are too steep to back straight up. Never ride the unit across a slope. See the "Slope Guide" in the back of this book for information on how to check slopes. 1. Before you ride up or down a hill, move the shift lever to the slowest speed. 2. Do not stop or change speed settings on a hill. If you must stop, quickly push the clutch/brake pedal forward and set the parking brake. F-99635 Move the shift lever to one of the speed settings. 14 3. To start again, make sure the shift lever is in the slowest speed. Move the throttle control to the SLOW position. Slowly release the pedal. 4. If you must stop or start on a hill, always have enough space for the unit to roll when you release the brake and engage the clutch. 5. Be very careful when you change directions on a hill. When on a slope or in a turn on a hill, move the throttle control to the SLOW position to help prevent an accident. OPERATION BEFORE CHECK STARTING THE ENGINE THE OIL NOTE: The engine was shipped from the factory filled with SAE 30 weight oil. Check the level of the oil. Add oil as needed. 1. Make sure the unit is level. NOTE: Do not check the level of the oil while the engine runs. Clean the area around the dipstick. Remove the dipstick. Wipe the oil from the dipstick. Insert the dipstick into the oil fill tube. Turn the dipstick clockwise until it is tight. Remove the dipstick. Check the oil level on the dipstick. The oil level must reach the FULL mark on the dipstick. If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil 2. 3. 4. ADD GASOLINE WARNING: Always use a safety gasoline container. Do not smoke add gasoline when you are inside Do not when adding gasoline to the an fuelenclotank. sure. Before you add gasoline, stop the engine and let the engine cool for several minutes. Fill the fuel tank with regular unleaded gasoline. Do not use Fuel Tank unleaded To prevent engine problems with the fuel system, empty the fuel system before storage of 30 days or longer as follows. 1. Drain the fuel tank. 2. Stad the engine. Let the engine run until the fuel lines and the carburetor are empty. 3. After storage, make sure you use fresh fuel. See the storage instructions for additional information. 4. Never use engine cleaner or carburetor cleaner in the fuel tank or permanent damage can occur. CARBURETOR i_ premium CAUTION: A mixture of alcohol (ethanol or methanol) and gasoline (called gasohol), will attract moisture and cause acid deposits during storage. While the unit is in storage, the acids in the fuel can damage the fuel system. gasoline. Full _/ The factory settings for the carburetor are for most conditions, if the engine is operated under the following conditions, you can adjust the carburetor mixture. See "How To Adjust The Carburetor" in the Service And Adjustment section. 1. The engine has a loss of power or does not run smooth. 2. A change from summer to winter operation. 3. A 40 degree change in the operation temperature. The carburetor was adjusted at 80 degrees at the factory. 4. The engine is operated above 4,000 feet. 2. 3. Move the shift lever to the neutral (N) position. Make sure the attachment clutch is in the DISENGAGE tion. 4. Move the throttle control completely forward to the CHOKE or FAST position. Some models have a separate choke knob. Pull the choke knob to the full CHOKE position. Turn the ignition key to the START position. Release the key when the engine starts. and clean. Leaded gasoline will Make suredeposits the gasoline fresh S_ increase and is shorten the life of the valves. HOW TO START THE ENGINE WARNING: The electrical system has an operator presence system that includes a sensor switch trical system if the operator sitting on the This mounted in the seat. These is components tellseat. the elecsystem will stop the engine when the operator leaves the seat if the attachment clutch is engaged. For your protection, always make sure this system operates correctly. ,_ 5, NOTE: If the engine does not start after four or five tries, move the throttle control to the FAST position. Again try to start the engine. If the engine will not start, see the TROUBLE SHOOTING CHART. NOTE: The engine will not start unless you depress the clutch/brake pedal, move the shift lever to the neutral (N) position, and move the attachment clutch to the DISENGAGE position. 1. 6. Slowly move the throttle control to the SLOW position. 7. Let a cold engine run for several minutes. Begin work when the engine is warm. To start a hot engine, move the throttle control to a position between FAST and SLOW. Sit in the middle of the seat. Push the clutch/brake pedal completely forward. Keep your foot on the pedal.. HOW TO START WITH A WEAK NOTE: If the seat is raised when starting the engine, move the attachment clutch to the DISENGAGED position and engage the parking brake. BATTERY If the battery is too weak to start the engine, the battery needs to be charged. I1 "Jumper Cables" are used to start the engine in an emergency, follow the procedure below. NOTE: The unit is equipped with a 12 volt negative to ground system. Also, the other vehicle must have a 12 volt negative to ground system. 1. 2, Put a wet cloth over the vent caps ol each battery. Connect each end of the RED "Jumper Cable" to the positive (+) terminals of each battery. Make sure you do not touch the chassis with the cables. 3. Connect one end of the BLACK "Jumper Cable" to the negative (-) terminal of the charged battery. Connect the other end of the BLACK "Jumper Cable" to the mower's engine block. Start the engine that has the weak battery last. Allow the engine to run. 4. WARNING: Do not smoke. The fumes from the battery acid can cause an explosion. Keep the battery away from any flames or sparks. To prevent sparks, fasten the red "Jumper cable" to the positive (+) terminal before connecting the black "Jumper cable". F-99635 posi- 5. 6. 15 To disconnect the "Jumper Cables", reverse the above steps. OPERATION HOW TO CHANGE THE MULCHER PLATE 3. Lift the mulcher (Figure 13). plate away the mower housing connect theTo wire from the sure disthe WARNING: prevent the spark engineplug. fromMake starting, attachment clutch is in the DISENGAGE position. _lb The mulcher plate lets you mulch the grass for a clean, fine cut. To discharge the grass out the side or into a grass bagger, remove the mulcher plate as follows. How To Remove 1. from The Mulcher Deflector Plate Raise the deflector. Remove the two wingnuts B and two carriage bolts A (Figure 11). Mulcher Plate \ Figure 13 B Figure 11 4. 2. Slide the mulcher plate toward the front (Figure 12). Make sure the tabs on the mulcher plate are not locked behind the nuts. Attach wingnuts B and carriage bolts A to the mulcher plate for future use, IMPORTANT: There are several different types of grass. Some types of grass are more difficult to cut. If you remove the mulcher plate and the grass does not discharge correctly, replace the blade with a standard blade. The part number of the standard blade is 56212E701. To remove, slide forward To install, slide backward Nut How To Install The Mulcher Plate 1. Remove wthgnuts B and carriage bolts A from the mulcher plate. 2. Raise the deflector. Slide the mulcher plate under the deflector (Figure 13). 3. Push the mulcher plate to the rear, (Figure 12). Make sure the two tabs on the mulcher plate are locked around the two nuts for the deflector bracket. 4. Fasten the mulcher plate with two wingnuts A and two carriage bolts B (Figure 11). Mulcher Plate Figure 12 F-99635 16 OPERATION OPERATING TIPS 1, Check the attachment clutch for correct adjustment. For the blade(s) to disengage correctly, the adjustment must be correct. 2, Before you use the unit, check the oil in the engine and add oil if necessary. 3. If the engine will not start, first make sure the wire is attached to the spark plug. 4. Make sure all the belts are inside all the belt guides. See the instructions on how to remove and install the motion drive and mower drive belts. MOWING 1. AND BAGGING 5. Before you make an inspection, adjustment (except for the carburetor) or repair, make sure the wire from the spark plug is disconnected. 6, Make sure the seat switch wire is connected. If the wire is not connected, the engine will not start. 7. For longer life of the battery, charge the battery every three months. 8. Use the shift lever to change the ground speed, not the throttle control. 9. Belt noise can occur when the blade or clutch is engaged. This noise is normal and does not affect the operation of the unit. TIPS 10. For better engine performance and an even discharge of the For a lawn to look better, check the cutting level of the mower housing. See "How To Level The Mower Housing" in the Service And Adjustment section. 2, For the mower housing to cut level, make sure the tires have the correct amount of air pressure (PSI). 3. Every time you use the unit, check the blade. If the blade is bent or damaged, immediately replace the blade. Also, make sure the nut for the blade is tight. cut grass, always operate the engine with the throttle in FAST position. 11. When you use a bagger, operate the engine with the throttle in FAST position and the shift lever in first or second gear. 12. For better cutting performance and a quality cut, mow with the shift lever in one of the slower speeds. 13. After each use, clean the bottom and top of the mower housing for better performance. Also, a clean mower housing will help prevent a fire. 4. Keep the blade(s) sharpened. Worn blades will cause the ends of the grass to turn brown. 5. Do not cut or bag grass that is wet. Wet grass will not discharge correctly. Let the grass dry before cutting. 6. Use the left side of the mower housing to trim near an object. 7. Discharge the cut grass onto the mowed area. The result is a more even discharge of cut grass. 8. When you mow large areas, start by turning to the right so that the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left turns until finished (Figure 14). }1 If the grass is very high, cut two times to decrease the load on the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut. ,11 g. MULCHING f Figure 14 TIPS When you use a mulcher attachment, the grass is cut into very small pieces. These small pieces will quickly break down. Because the nutrients are returned to the soil, the lawn will need less fertilizer. Too correctly mulch the grass, follow the steps below. 1. 2. Set the throttle in the FAST position. Operate the mower at a slower ground speed. If ground speed is too fast, the grass will not have an even cut. Keep a sharp edge on the blade. A blade that is not sharp will cause the ends of the grass to become brown. 3. Make sure the grass is dry. Wet grass is difficult to cut. F-99635 17 4, Set the height of the mower housing so that only the top third of the grass is cut. If the grass is too high, set the height of the mower housing to the maximum height. Then, lower the mower housing for the second cut. Also, instead of using the full width of the mower housing, mulch at half the width. 5. Clean the bottom of the mower housing. Grass and other debris can keep the mower from working correctly. 6, If the grass grows fast, mulch more often. 7. If an area needs improvement, mulch a second time. CUSTOMER RESPONSIBILITIES MAINTENANCE EACH USE PROCEDURE CHART FIRST 2 HOURS EVERY 25 HOURS EVERY 50 HOURS EVERY 100 HOURS BEFORE STORAGE Blade, Inspect and Sharpen Attachment Clutch, Check M O W E R Brake, Check Clutch, Check q Tires, Check ,j Battery, Check and Charge Battery, Clean Lubrication Oil, Check ",,/ Cooling System, Clean _/ E N Oil, Change G Air Filter, Clean I Muffler, Check N _ ,j .j "_ q _ Spark Plug, Check _ E Fuel Filter, Replace (RemoteFuelTanks0nly) _j Spark Plug, Replace _/ GENERAL RECOMMENDATIONS 1. The owner's responsibility is to maintain this product. This will extend the life of the product and is also necessary to maintain warranty coverage. 2. Check the spark plug, drive brake, lubricate the unit, and clean the air filter once a year. 3. Check the fasteners. Make sure all fasteners are tight. CHECK THE 4. WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the spark plug. Remove the wire from the spark plug to prevent the engine from starting by accident. TIRES Check the air pressure in the tires. "Gres with too much air pressure will cause the unit to ride rough. Also, the wrong air pressure will keep the mower housing from cutting level. The correct air pressure (PSI) is as follows. Semi-pneumatic front tires do not require air. Front Tires Rear Tires F-99635 Follow the Customer Responsibility and the Service And Adjustment section to keep the unit in good operating condition. 22 PSI (1.5 BAR) 14 PSI (1 BAR) 18 CUSTOMER INSPECT RESPONSIBILITIES BLADE WARNING: 9. Before you inspect or remove the blade, 10. Install the mower housing. See "How To Install The Mower Housing". an object, stop the engine. Check the unit for damdisconnect the has wire sharp to the edges. spark plug. age. The blade WhenIf the youblade hold hits the blade, use gloves or cloth material to protect your hands. _lb if you keep the blade sharp and inspect the blade for damage, the blade will cut better and be more safe to operate. Frequently check the blade for excessive wear, cracks, or other damage. Frequently check the nut that holds the blade. Keep the nut tight. If the blade hits an object, stop the engine. Disconnect the wire to the spark plug. See if the blade is bent or damaged. Check the blade adapter for damage. Before you operate the unit, replace damaged parts with original equipment parts. See the authorized service center in your area. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment part. HOW TO REMOVE AND INSTALL Tighten the nut that holds the blade to a torque of 30 foot pounds (41,5 N-m). Blade Adapt Blade / i Belleville Washer _ (Outsiderim must be against the blade.) asher r4ul i Figure 16 THE BLADE HOW TO SHARPEN 2. Remove the mower housing. See the instructions on "How To Remove The Mower Housing". Use a piece of wood to keep the blade from rotating. 3. Remove the nut that holds the blade (Figure t 5). _lb 1. I WARNING: THE BLADE Vibration can be caused if the blade is not if the blade can is damaged. A bladecorrectly that is balanced damaged orwith cracks break and cause an accident. Keep a sharp edge on the blade. A blade that is not sharp will cause the tips of the grass to become brown. 1. 2. Sharpen the blade two times a year or every 25 hours. Remove the blade according to the instructions in "How To Remove And Install The Blade". 3. Clean the blade with a brush, soap and water. Check the blade. Look for cracks, nicks, or other damage. Replace a badly worn or damaged blade with an onginal equipment blade. See an authorized service center in your area. 4. Sharpen the blade with a file (Figure 17). Make sure you keep the original bevel angle. Make sure the blade is balanced. Use a screwdriver and hold the blade parallel to the ground (Figure 17). A blade that is balanced will stay parallel to the ground. If the blade is not balanced, the heavy end will rotate toward the ground. Sharpen the heavy end until the blade is balanced. Edge el Blade Adapter 5. Blade 6. A new blade will cut better than a badly worn blade. Every three years, have an authorized service person inspect the blade or replace the old blade with an original equipment blade. 7. Assemble the blade according to the instructions "How To Remove And Install The Blade". Washer Figure 15 4, Check the blade and the blade adapter according to the instructions for "Inspect Blade". Replace a badly worn or damaged blade with an original equipment blade. See an authorized service center in your area. 5, Clean the top and bottom of the mower housing. Remove all the grass and debris. 6. Mount the blade (Figure 15). 7. Mount the blade so that the hi-lift edges are up. If the blade is upside down, the blade will not cut correctly and can cause an accident. 8. and blade adapter on the mandrel Screwdr_v__ Fasten the blade with the original washers and nut. Make sure the outside rim of the Belleville washer is against the blade (Figure 16). I Blade is balanced I when parallel to he ground I Ground WARNING: Always keep the nut tight that holds the blade. A loose nut or blade can cause an accident. F-99635 19 Figure 17 CUSTOMER RESPONSIBILITIES HOW TO ADJUST THE ATTACHMENT CLUTCH ,_ WARNING: prevent an injury, the clutch must To operate correctly. AttachmentClutch Engage Postion attachment 1, Stop the engine. Disconnect the wire from the spark plug. 2. Before you adjust the attachment clutch, check and level the mower housing. See "How To Level The Mower Housing." Make sure the mower housing is level before go to the next step. 3. Set the height of the mower housing in the lowest position. 4. Move the attachment (Figure 18). clutch to the DISENGAGE position Disengage Check the attachment clutch. Before the attachment clutch engages, there must be 1/8" to 3/8" (3mm to 9mm) of free movement. 5. Positio_,_/ If an adjustment is needed, disconnect the clevis from the pivot rod and bracket assembly (Figure 19). Turn the clevis clockwise to decrease the free movement of the attachment clutch. Turn the clevis counterclockwise to increase the free movement. 8, 7, Connect the clevis to the pivot rod and bracket assembly, Move the attachment clutch to the DISENGAGE position. Check the free movement of the attachment clutch. 8. Check the operation of the blade brake. Rotate the pulley with your hand. Make sure that the blade brake pad presses tightly against the pulley. 9. Move the attachment clutch to the ENGAGE position. Check the pad for the blade brake. If the pad is excessively worn or damaged, replace the brake pad assembly. Correct replacement parts and assistance are available from an authorized service center. ..-'_ _Movement 1/8" - 318"(3mm - 9mm) Figure 18 10. Attach the wire to the spark plug. Mow for a short distance and again check the operation of the attachment clutch. 11. When you move the attachment clutch to the DISENGAGE position, all movement will stop within five seconds if the adjustment is correct. If there is movement of the belt or the blade continue to rotate, engage and disengage the attachment clutch five times to remove any excess rubber from a new mower drive belt. If there is still blade rotation from the DISENGAGED position, again adjust the attachment clutch beginning with the first step. If you need assistance, take the unit to an authorized service center. 12. If you replace the mower drive belt, adjust the attachment clutch. Blade Brake Mower Drive Belt Pin Figure 19 i F-99635 20 CUSTOMER RESPONSIBILITIES HOW TO CHECK AND ADJUST THE DRIVE BRAKE HOW TO CHECK AND ADJUST THE CLUTCH 1, If the motion drive belt is loose, the clutch will slip when; (1) going up a hill, (2) pulling a heavy load, or (3) the unit will not move forward. Check the clearance at the rear of the pedal lever (Figure 21 ). If the motion drive belt is loose, the clearance will be less than 1/2 inch and the clutch will slip. Adjust the clutch as follows. 1. Disconnect the adjustable nut from the idler bracket (Figure 21). 2. Turn the adjustable nut clockwise to increase the length of the clutch rod. This adjustment will increase the clearance at the pedal. 3. Connect the adjustable nut to the idler bracket with the washer and cotter pin. Check the clearance at the pedal. There must be 1/2 to 5/8 inch clearance at the back of the pedal. 4. After making an adjustment to the pedal, check the brake rod as described in the instructions, "How To Check And Adjust The Drive Brake". Before you adjust the brake, check the clutch adjustment. See the instructions on =How To Check And Adjust The Clutch". Make sure the shift lever is in the neutral (N) position. Disconnect the adjustable nut from the brake arm (Figure 21). Push the brake arm forward and hold in position. With the brake arm forward, rotate the adjustable nut counterclockwise on the brake rod until the adjustable nut is in line with hole in the brake arm. 2. 3. 4. 5. NOTE: If the adjustable nut will not line up with the hole in the brake arm, go to step 6. If the adjustable nut does line up with the hole in the brake arm, go to step 12. Pull the brake arm to the rear of the unit. 6. 7. The brake adjustment of the transaxle is located on the underside of the transaxle (Figure 20). Use one wrench to hold the brake stud and another wrench to hold the hex nut. Loosen the hex nut approximately 2 turns. 8. Turn the brake stud clockwise 1/2 turn. Try to push the unit. If the unit rolls, again turn the brake stud clockwise 1/2 turn. Continue this adjustment until you feel resistance from the brake when you push the unit. Turn the brake stud counterclockwise one turn. Then, hold the brake stud with one wrench while you tighten the hex nut with another wrench. 9. Transaxle Hex Nut 10. Push the brake arm forward and hold in position. 11. With the brake arm forward, rotate the adjustable nut clockwise until the adjustable nut is in line with the hole in the brake arm. 12. Connect the adjustable nut to the brake arm with the washer and cotter pin. Brake Stud (Turn Clockwise) 13. Apply the parking brake. Try to push the unit. If the rear wheels do not turn, the brake is correctly adjusted. Release the parking brake. Push the unit to see if the wheels will freely roll. ,,_ WARNING: If you correctly adjust drive brake, take the unitcannot to an Authorized ServicetheCenter. VIEW FROM UNDERSIDE Figure Adjustable Nut (To increase the operation of the brake, turn counterclockwise.) Arm Cotter Pin 1/2" to 5/8" (13mm to 16mm) Brake Rod Pedal Idler Bracket Washer _ Cotter Pin Clutch Rod Figure 21 F-99635 21 CUSTOMER HOW TO REMOVE RESPONSIBILITIES THE SIDE PANEL To help service the engine or the battery, each side panel can be easily removed. 1. Remove the screws that hold the back of the side panel (Figure 22). 2. Remove the large screws that hold the front of the side panel (Figure 23). 3. Slide the side panel back approximately one inch. Remove the side panel. 1. Remove the black (Figure 24). 2. Remove the red cable from the positive (+) terminal. 3. Remove the battery clamp from the battery. 4. Remove the battery from the unit. cable from the negative Positive (+) Terminal t_ Date Code _ (-) terminal Nut Black Cable / Terminal Cove= Red Bolt Side Panel Battery Clamp Figure 24 Figure 22 HOW TO CHARGE THE BATTERY S-L ,_ smoke. KeepWhen the battery away from sparks. WARNING: you charge the any battery, do The not fumes from the battery acid can cause an explosion. 1. For longer life of the battery, charge the battery every three months. 2. Before you charge the battery, 3. To charge the battery, use a 12 volt battery charger. Charge at a rate of 3 amperes for 2 to 3 hours. 4. Install the battery. Assembly section. remove the battery. See "How To Install The Battery" in the HOW TO CLEAN THE BATTERY BATTERY SERVICE HOW TO REMOVE THE BA'I-FERY 1. Remove the battery. 2. Wash the battery with a solution of one gallon of water and four tablespoons of baking soda (sodium bicarbonate). Make sure the solution does not get into the battery cells. 3. Clean the terminals brush. 4. Install the battery. Assembly section. 5. To prevent corrosion, apply grease to the battery terminals. To charge or clean the battery, remove the battery from the unit as follows. WARNING: To prevent sparks, disconnect the black battery cable from the negative (-) terminal before you ,_ F-99635 disconnect The the battery red cable. WARNING: contains sulfuric acid which is harmful to the skin, eyes and clothing. If the acid gets on the body or clothing, wash with water. 22 and the ends of the cables with a wire See "How To Install The Battery" in the CUSTOMER RESPONSIBILITIES WHERE TO LUBRICATE °d Lubricate the areas shown with engine oil. Apply grease with a brush to the areas shown. NOTE: Apply grease to the steering gear assembly. CAUTION: if the unit is operated in dry areas that have sand, use a dry graphite spray to lubricate the unit. Do not lubricate the nylon bearings for the front wheels. Oil or grease will damage the bearings. W_- 1__21 '_._ _ Shift Lever L_ / i L_._. Figure 25 F-99635 23 CUSTOMER RESPONSIBILITIES ENGINE HOW TO CHANGE HOW TO CHECK THE OIL NOTE: Do not drain the oil from a cold engine. Before you drain the oil, let the engine run for several minutes. Make sure you do not get oil on the belts. NOTE: Do not check the level of the oil while the engine runs. 1. Remove the oil drain cap. Drain the oil completely from the engine. Install and tighten the oil drain cap. 2. Only use a high quality detergent oil rated with API service classification SG. Select the oil's SAE viscosity grade according to the expected operating temperature using the temperature chart below: Make sure the unit is level. 1. 2. Clean the area around the dipstick (Figure 26). Remove the dipstick. Wipe the oil from the dipstick. 3. Insert the dipstick into the oil fill tube. Turn the dipstick clockwise until it is tight. Remove the dipstick. Check the oil level on the dipstick. The oil level must reach the FULL mark on the dipstick. 4. THE OIL Required SAE viscosity grades If necessary, add oil until the oil reaches the FULL mark on the dipstick. The quantity of oil needed from ADD to FULL is shown on the dipstick. Do not add too much oil. 20 0 20 32 40 60 80 Air Screen 30 20 "tEMPERATURE 10 0 RANGE ANTICIPATED 10 20 30 40 BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 320 R Check the engine oil level more frequently to avoid possible engine damage from running low on oil. Oil Drain 3. Clean the area around the dipstick. Remove the dipstick. Slowly pour approximately 32 ounces (1 quart) of oil into the oil extension tube. 4. Insert the dipstick into the oil extension tube. Turn the dipstick in a clockwise direction until it is tight. Remove the dipstick. Check the oil level on the dipstick. The oil level must reach the FULL mark on the dipstick. 1. Remove any grass, dirt or debris from the air screen with a cloth or brush. 2. Inspect the edge of the engine shroud for grass or debris. Remove any grass or debris visible at the bottom edge of the engine shroud. Engine Shroud Figure 26 HOW TO CLEAN THE COOLING SYSTEM The engine is air cooled. The air that cools the engine enters through the air screen on top of the engine. Clean the engine every 100 hours or every year as follows. HOW TO CHECK THE MUFFLER Check the muffler every 50 hours. Make sure the muffler is correctly mounted and is not loose. If the muffler is worn or burnt, replace with a new muffler. A worn muffler is a fire hazard and can damage the engine. F-99635 24 If you mount a spark arrester to the muffler, also check the spark arrester when you check the muffler. If the spark arrester is worn Dr damaged, replace it with a new spark arrester. See your nearest authorized service center for a spark arrester. CUSTOMER RESPONSIBILITIES HOW TO CLEAN THE AIR FILTERS 11. Assemble the air filters with the two nuts. Some engines have two filters, an outer foam filter around an inner paper filter. Clean the air filters every 50 hours. If you operate in dirty conditions, service more often. 12. Install the cover. Fasten the cover with the two wingnuts. NOTE: Never run the engine with the air filters removed. The air filters will help protect the engine against wear. For the correct replacement filter, see the parts list for the engine. Wingnut t. Remove the two wingnuts from the cover (Figure 27). 2. Remove the cover from the air cleaner. 3. Remove the two nuts from the filters. 4. Remove the air filters. 5. Clean the inside of the base and the cover with a cloth. 6. Remove the foam filter from the paper filter. 7. If equipped, wash the foam filter in a detergent and water solution. To remove the water solution, tightly roll the foam filter in a dry cloth. Remove the foam filter from the cloth. Completely dry the foam filter. Cover Nut CAUTION: Do not wash the filters solvents that will burn. in gasoline or other 0. Evenly apply SAE 30W oil to the dry foam filter. 9. To clean the paper filter, lightly tap the paper filter against a hard flat surface. j Figure 27 10. If the paper filter is very dirty, replace the paper filter. HOW TO CHECK THE SPARK PLUG 1, Check the gap of the spark plug with a feeler (Figure 28). The correct gap is 0.030". 2. For easy starting and good performance, plug every two years. ,__ gauge Feeler Gauge O.03O" replace the spark Spark Plug F-99635 Base 25 Figure 28 SERVICE AND ADJUSTMENT HOW TO ADJUST THE THROTTLE CONTROL CHOKE / For the best engine performance, set the throttle control as follows. 1. Move the throttle control to the FAST position (Figure 29). FAST Throttle Control 2. 3. 4. 5. Loosen the clamp screw so that the throttle control cable can move in the cable clamp (Figure 30). Do not remove the cable clamp or disconnect the throttle control cable from the engine control lever. SLOW Figure 29 Move the engine control lever until the slot in the Lever is aligned (lines up) with the hole in the control bracket as shown. I EnQine Control Lever - FAST posi ion I (S'[otin lever alignedwith hole in bracket) Tighten the clamp screw. Move the throttle control to the SLOW position and then back to the FAST position. Check the alignment of the throttle control lever. See step 3. Throttle Control Cable The throttle control is now set at the correct speed. When the throttle control is at the FAST position, the engine speed is 3400 + or - 100 RPM. When the throttle control is in the SLOW position, the engine speed is 2150 + or- 100 RPM. Cable Clamp Clamp Screw IMPORTANT: Do not change the engine governor. If the engine governor needs an adjustment, go to the nearest Authorized Service Center. They have the equipment and experience to make the adjustment. F-99635 Control Bracket Figure 30 26 SERVICE AND ADJUSTMENT HOW TO REMOVE THE MOWER 1. Move the lift lever to the middle position. 2. Move the attachment (Figure 31). HOUSING clutch to the DISENGAGE HOW TO INSTALL THE MOWER HOUSING 1. Completely turn the steedng wheel to the right. Push the mower housing under the left side of the unit. 2. Slide the mower drive belt between the stack pulley and the belt guide. Put the mower drive belt around the stack pulley. Make sure the "V" side of the mower drive belt is against the stack pulley. Also, make sure the mower drive belt is not twisted. position 3. Disconnect the blade drive link from the pivot rod and bracket assembly. See illustration "C". 4. Remove the hair pins from the adjuster plates. See illustrations "A" and "B". 3. 5. Move the mower housing to the left until the right side adjuster plate separates from the hanger. See illustration "A". Attach the mower housing to the front hanger with the long pin. Fasten with the washer and hair pin. See illustration "D". 4. 6. Move the mower housing to the right until the left side adjuster plate separates from the hanger. See illustration "B". Attach the adjuster plates to the hangers with the hair pins. See illustrations "A" and "B". 5. 7. Remove the long pin from the front hanger. See illustration Connect the blade drive link to the pivot rod and bracket assembly with the fasteners. See illustration "C". ='O _," 6. Remove the mower drive belt from the stack pulley. Slide the mower drive belt between the stack pulley and the belt guide. Move the attachment clutch to the ENGAGE position. Make sure the mower drive belt is inside all the belt guides. 7. Make sure the mower housing is level. See the instructions on "How To Level The Mower Housing". 8. Check the operation of the attachment clutch. See the instructions on "How To Adjust The Attachment Crutch". 8. 9. Completely turn the steering wheel to the right. Pull the mower housing away from the left side of the unit. Attachment Stack Pulley Clutch Blade Drive Link Jster Plats , : Long Pin LiftLever Hair Pin Hanger Mower Drive Belt \ Adjuster Plate Hanger Blade Drive Link -C Pivot Rod and BracketAssembl Front Hanger F 99635 27 Figure 31 SERVICE AND ADJUSTMENT HOW TO LEVEL THE MOWER HOUSING If the mower housing is level, the blade will cut easier and the lawn will look better. WARNING: _hb Before you make an inspection, 3. ment, repair to the the unit,spark disconnect the wire to the spark or plug. Remove plug wire to prevent the engine from starting by accident. 4. 1. Make sure the unit is on a hard level surface. Check the air pressure in the tires. If the air pressure is incorrect, the mower housing will not cut level. Make sure the rear tires are inflated to 14 psi. (1 BAR) and the front tires to 22 psi. (1.5 BAR). Move the lever for the attachment clutch to the ENGAGE position. Move the lift lever to the middle position. There are two adjustment procedures below that will level the mower housing. 4. 2. adjust- 2. 3. Disconnect one or both adjuster plates from the hangers (Figure 33). The higher number holes in the adjuster plates will raise the height of the mower housing. The lower number holes will lower the mower housing. t. Connect the adjuster plates to the hangers in the holes that will level the mower housing. Fasten the adjuster plates with the hair pins. Check the housing for the correct adjustment. If necessary, repeat the adjustment. \ Hanger .,, THE SIDE TO SIDE ADJUSTMENT There are measuring points on the mower housing indicated by small round dimples A, B, C, and D shown in Figure 32. To determine if an adjustment is needed, use a ruler and measure the distance from the level surface to the bottom of the mower housing at points C and D. In correct adjustment, the mower housing at points C and D must be within 1/4" (6 ram) of the same height. If the difference in the measurement is more than 1/4" (6 ram), adjust as follows. Hair Pin Adjuster Plate Figure 33 THE FRONT TO BACK ADJUSTMENT To determine if an adjustment is needed, use a ruler and measure the distance from the level surface to the bottom of the mower housing at points A and B. In correct adjustment, the front of the mower housing at point A will be 1/8" to 3/8" (3mm to 9mm) lower than the back of the mower housing at point B. Adjust as follows. 1. 2. 4. Loosen the jam nut (Figure 34). Turn the Iocknut clockwise to raise the front of the mower housing. Turn the Iocknut counterclockwise to lower the front of the mower housing. Check the housing for the correct adjustment. If necessary, repeat the adjustment. Tighten the jam nut. 5. Connect the wire to the spark plug. 3. Suspension Suspension D Rod Adjusting Clevis Jam Nut Counterclockwise Loeknut Figure 32 F-99635 Bracket Figure 34 28 SERVICE AND ADJUSTMENT HOW TO REPLACE THE MOTION DRIVE BELT REMOVAL 2. Slide the motion drive belt between the belt retainer and idler pulley. Make sure the flat side of the motion drive belt is against the idler pulley. Also, make sure the belt is not twisted. 1. Remove the mower housing. See the instructions on "How To Remove The Mower Housing". 2. Completely push the clutch/brake pedal forward and engage the parking brake. 3. Install the motion drive belt around the drive pulley. 4. Make sure the motion drive belt is inside all the belt guides. Try to pull the motion drive belt off the drive pulley. If the belt guides are too close to the drive pulley, loosen the belt guides (Figure 36). 5. Make sure all the belt guides are tight. 6. Before you use the unit, check the adjustment of the clutch. Bee the instructions "How To Check And Adjust The Clutch". 4. Remove the motion drive belt from the idler pulley. 7. 5. Pull the motion drive belt toward the front of the unit. Install the mower housing. See the instructions "How To Install The Mower Housing". 6. Remove the motion drive belt from the stack pulley. If necessary, loosen the belt guide at the stack pulley. A correct replacement part or assistance is available from an authorized service center in your area. 3. _ Motion Drive Belt Side Against Pulley) INSTALLATION 1. Slide the motion drive belt between the stack pulley and the belt guide. Install the motion drive belt on the top pulley of the stack pulley. Make sure the "V" side of the belt is against the pulley (Figure 35). j PuUey Figure 35 Stack Pultey Loosen Belt Guide Belt Guide I Be_ Retainer Belt Guide Drive Pulley O Figure 36 F-99635 29 SERVICE AND ADJUSTMENT HOW TO REPLACE THE MOWER DRIVE BELT REMOVAL 1. Move the lift lever to the lowest position. 2. Slide the mower drive belt between the stack pulley and the 3. Pull the belt retainer away from the idler pulley. Put the mower drive belt around the Idler pulley. 4. Make sure the mower drive belt is inside all the belt guides. Also make sure the mower drive belt is not twisted. 5. Slide the mower drive belt between the stack pulley and the belt guide. Install the mower drive belt around the the stack pulley. 6. Before you mow, check the attachment clutch. See the instructions on "How To Adjust The Attachment Clutch". belt guide. Remove the mower drive belt from the stack pulley. 3. Pull the belt retainer away from the idler pulley and remove the mower drive belt (Figure 38). 4. Slide the mower drive belt between the mandrel pulley and the belt guides. NOTE: Replace the mower drive belt with an original equipment belt from an authorized service center. INSTALLATION 1. Pull the belt guides away from the mandrel pulley. Slide the belt between the belt guides and the mandrel pulley. 2. Make sure the "V" side of the mower drive belt is against the mandrel pulley (Figure 37). j Pulley Figure 37 @ Mower Drive Belt Figure 38 F-99635 30 SERVICE AND ADJUSTMENT HOW TO REPLACE THE FUSE If the fuse is blown, the engine will not start. The location of the fuse is next to the battery. Remove the fuse and replace with a 15 amp. automotive fuse (Figure 39). 15 amp _ Automotive Fuse Figure 39 HOW TO SET THE cu'rrlNG HEIGHT The cutting height is set at the factory from 1_/2to 4 inches. To lower or raise the cutting height, make an adjustment to the lifter rod as follows. 1. Move the lift lever to the lowest position. 2. Disconnect the lifter rod from the lifter arm (Figure 40). 3. Turn the lifter rod clockwise to lower or counterclockwise to raise the cutting height. 4. Attach the lifter rod to the lifter arm. 5. Move the lift lever to the highest position. Make sure the pulleys or belt do not touch the bottom of the frame. Hair Pin Lifter Rod Figure 40 HOW TO CLEAN THE MOWER HOUSING stop the engine and you disconnect the mower wire to the spark WARNING: Before clean the housing, plug. _lb Grass and other debris on top of the mower housing can keep the belt from working correctly. For safety and correct operation, frequently clean the top of the mower housing. Remove grass and debris from around the pulleys and other moving parts. 1. Clean the top of the mower housing. 3. Move the lever for the attachment position. 4. Again clean the top of the mower housing. 5. After you cut the grass, clean the bottom of the mower housing. FRONT WHEEL clutch to the DISENGAGE ALIGNMENT The alignment of the front wheels cannot be adjusted. If the steering is damaged and the alignment has changed, see your nearest authorized service center. Move the lever for the attachment clutch to the ENGAGE position. F-99635 2. 31 SERVICE AND ADJUSTMENT STORAGE prevent engine problems with the fuel system, empty the fuel system before storage of 30 days or longer. (over 30 days) At the end of each year, prepare the unit for storage as follows. GENERALINSPECTION 1. Inspect the belts. If the belts are damaged or worn, replace with replacement belts from the factory. See the belt replacement instructions in the Service And Adjustment section. 2. Make sure all nuts, bolts and screws are tight. Inspect moving parts for damage, breakage and wear. Replace if necessary. MOWER 1. NOTE: Fuel stabilizer (like STA-BIL) is an acceptable alternative in reducing the formation of fuel gum in the fuel tank and the gasoline storage container. Always follow the mix ratio located on the container of stabilizer. Run the engine at least 10 minutes after adding the stabilizer to allow the stabilizer to reach the carburetor. Do not drain the fuel tank and carburetor if stabilizer is used. If you do not use a stabilizer, do the following: HOUSING Clean the mower housing. See "How To Clean The Mower Housing". LUBRICATE 1. Start the engine. 2. Run the engine until the fuel tank and the carburetor are out of fuel and the engine stops. 3. Do not leave fuet in the fuel tank or the carburetor. The fuel can damage the function of the fuel system. Some models have a fuel drain (Figure 41). Hold a cloth under the fuel drain. Push the fuel drain until the carburetor is empty. 4. After storage, make sure you use fresh fuel. THE UNIT See the "Where To Lubricate" Responsibilities section. instructions in the Customer THE ENGINE 1. Clean the dirt and grass from the engine. 2. Change the oil. See the instructions, "Row To Change The Oil". 3. Check the air screen. See the instructions, "How To Clean The Cooling System". 4. Check the spark plug. See the instructions, "How To Check The Spark Plug". Fuel Drain Figure 41 THE FUEL SYSTEM THE BATi'ERY ing or near aDo fire. not the smoke because thea fumes WARNING: notDo drain gasoline inside buildfrom the fuel can cause an explosion. ,_ CAUTION: During storage, it is important to prevent deposits from occurring in fuel system parts like the carburetor, fuel filter, fuel line and the fuel tank. Alcohol gasoline mixtures (called gasohol or using ethanol or methanol) attract moisture causing acid deposits during storage. While the unit is in storage, the acids in the fuel can damage the fuel system. To F-99635 1. Remove the battery. 2. Clean the battery terminals of any deposits. 3. Charge the battery. See the instructions on "How To Check And Charge The Batter_'. 4. Store the battery in a cool, dry place. NOTE: After a long time in storage, charge the battery. 32 TROUBLE SHOOTING PROBLEM: The engine will not start. 1. Follow the steps. "How To Start The Engine" in this book. 2. Electric-Start Models: Clean the battery terminals. Tighten the cables. 3. Check for a loose wire. Tighten the limit switches. (See the wiring diagram.) Drain the fuel tank. Clean the fuel line. Replace the fuel filter. 4. CHART PROBLEM: A hot engine 1. Clean the air screen. 2, Check the oil. 3, 4. causes a decrease Adjust the carburetor. Replace the fuel filter, PROBLEM: Excessive vibration. 5. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position.Try to start the engine several times. Install the spark plug. 1. 2, Replace the blade. Check for loose engine bolts, 3. Decrease the air pressure in the tires. 6. 7. Replace the spark plug. Adjust the carburetor. 4, Adjust the carburetor, 5. Check for a damaged belt or damaged damaged parts. PROBLEM: The engine will not turn over. 1. Follow the steps, =How To Start The Engine" in this book. 2. Electric-Start Models: Check the level of the acid in the battery., If needed, add water. Charge the battery. 3. Replace the fuse. 4. Check the wiring harness for damage or a loose connection. Repair the damaged wire, Electric-Start Models: replace the solenoid. Recoil-Start Models: replace the module, 5. PROBLEM: The engine is difficult 1. Adjust the carburetor. 2. Replace the spark plug. 3. Replace the fuel filter. in power. pulley. Replace the PROBLEM: The grass does not discharge correctly. 1. Stop the engine. Clean the mower housing. 2. Raise the height of cut. 3. 4. Replace or sharpen the blade(s). Move the shift lever to a slower speed. 5. Move the throttle control to the FAST position. 6. Replace the spring for the blade idler. PROBLEM: The mower housing does not cut level. 1. Check the air pressure in the tires. 2. Adjust the level el the mower housing. to start. 3. PROBLEM: The engine does not run smooth or has a loss of power, Check the front axle. If the front axle does not freely pivot,loosen the axle bolt(s). 1, 2. Check the oil. Clean the air filter. PROBLEM: The mower blades will not rotate. 1. Check the mower drive belt. Make sure the belt is installedcorrectly. 3. Clean the air screen, 2. 4. 5. Replace the spark plug. The engine is working too hard. Use a lower gear. PROBLEM: 6, Adjust the carburetor. 7. Replace the fuel filter. PROBLEM: The engine does speed. 1. Replace the spark plug. 2. Adjust the throttle control. 3. Clean the air filter. 4. not run smooth at fast Replace the fuel filter. Check the wiring harness for damage or a loose connection. Repair the damaged wire. PROBLEM: On slopes, the engine stops. 1. Mow up and down slopes. Never mow across a slope. 2. To activate the seat sensor, always sit in the middle of the seat. PROBLEM: The engine will not idle. 1. Replace the spark plug. 2. Clean the air filter. The unit will not move when the clutch is engaged. 1. Check the motion drive belt. Make sure the belt is installed correctly. 2. Adjust the clutch. PROBLEM: The engine stops when the blades are engaged. 1. To activate the seat sensor, always sit in the middle of the seat. 2. Replace the mower drive belt. 3. Replace the motion drive belt. PROBLEM: The unit moves slower or stops when the clutch is engaged, 1, Adjustthe clutch, 2. Replace the motion drive belt. PROBLEM: When the clutch/brake noise can be heard. 1. 2. pedal is released, belt Temporary belt noise does not change the operation of the unit. If belt noise is continuous, check the routing of the belt. Make sure the belt is inside all belt guides. If the noise is continuous, adjust the clutch. PROBLEM: The rear wheels spin over uneven terrain. 1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s). PROBLEM: The transaxle is difficult to shift between gears with the engine running and the clutch depressed. 1. Check the clutch adjustment to make sure the belt stops when the clutch pedal is depressed with the transaxle in (N) neutral. 3. Adjust the carburetor, 4. Adjust the throttle control, 2. 5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter. F-99635 33 Check the belt guides around the transaxle drive pulley. Make sure the belt guides do not touch the pulley. 11 I _o 03 u1 1 I Operate a walk-behind mower across the face of slopes, never up or down slopes. 10 DEGREES 15 DEGREES Operate a riding mower up or down slopes, never across the face of slopes. On a riding mower to determine if a slope is safe to mow: (1) disengage the blade(s), (2) put the unit in reverse, and (3) try to back straight up the slope. If you can back up the slope, it is generally safe to mow. However, if you do not feel safe, or if you are not completely sure, use this guide and do not mow a slope that is greater than 15 degrees. If the riding mower is used with a pull-behind or rear mounted attachment, do not operate the unit on a slope that is greater than 10 degrees. A 15 degree slope is a hill that increases in height at approximately A 10 degree slope is a hill that increases in height at approximately 2.5 feet in 10 feet. 1.7 feet in 10 feet. slopes. Operate riding mowerand up avoid or down slopes, never across the face of slopes. Operate a walk-behind across face on Use extreme carea at all times, sudden turns or maneuvers. Follow other instructions in this manualmower for safety in the mowing of slopes, never up or down slopes. Use extra care when operating on or near slopes and obstructions. INDEX A Adjustments Attachment Clutch, 20 Clutch, 21 Drive Brake, 21 Mower Housing Cutting Height, 31 Level, 28 Air Screen, 24 Attachment Clutch Adjust, 20 Location, 11 Operation, 12 Attachments, 6 D Drive Brake Adjust, 21 Check, 21 E Engine Cooling System, 24 Fuel, 15 Lubrication, 24 Muffler, 24 Oil, 15, 24 Spark Arrester, 24 Starting, 15 Throttle Control, 12 B Battery Charge, 22 Check, 8 Check Acid Level, 22 Clean, 22 Emergency Start, 15 Install, 8 Removal, 22 Belt Motion Drive Adjust, 21 Replace, 29 Routing, 9 Mower Drive Adjust, 20 Replace, 30 Routing, 9 Blade Inspect, 19 Remove And Install, 19 Sharpen, 19 C Clutch Adjust, 21 Check, 21 Clutch / Brake Pedal, Location, 11 Customer Responsibilities Attachment Clutch, 20 Battery Charge, 22 Check Acid, 22 Clean, 22 Blade, 19 Clutch, 21 Drive Brake, 21 Filter, Air, 25 Lubrication, 23 Maintenance Chart, 18 Muffler, 24 Spark Plug, 25 Cutting Height Adjust, 28, 31 Change, 13 F-99635 F Type, 15 Operation Attachment Clutch, 11, 12 Clutch / Brake Pedal, 11 Emergency Start, 15 Ignition Switch, 11 Lift Lever, 11, 13 Location Of Controls, 11 Mower Housing, 14 Mowing And Bagging, 17 Mulching, 17 Operate On Hills, 14 Parking Brake, 11, 13 Shift Lever, 11, 12 Start The Engine, 15 Stop The Unit, 13 Throttle Control, 11, 12 Transport, 13 P Filter, Air, 25 Parking Brake Location, 11 Operation, 13 Fuel, Type, 15 Fuse, 31 I S ignition Switch, Location, 11 L. Safety Rules, American National Standard Institute, 4-5 Seat, Install, 10 Lift Lever Location, 11 Operation, 13 Lubrication Engine, 24 Mower, 23 M Maintenance Chart, 18 Motion Drive Belt Adjust, 21 Replace, 29 Mower Drive Belt Adjust, 20 Replace, 30 Mower Housing Clean, 31 Cutting Height, 13, 31 Install, 27 Level Adjustment, 28 Operation, 14 Remove, 27 Muffler, 24 Spark Arrester, 24 Mulcher Install, 16 Operation, 17 Remove, 16 0 Service And Adjustment Belt Motion Drive, 29 Mower Drive, 30 Fuse, 31 Mower Housing Clean, 31 Cutting Height, 31 Install, 27 Level, 28 Remove, 27 Storage, 32 Carburetor, 26 Shift Lever Location, 11 Operation, 12 Side Panel, 22 Slope Guide, 34 Spark Arrester, 24 Spark Plug, 25 Steering Wheel, 9 Storage, 32 T Throttle Control Location, 11 Operation, 12 Tire Pressure, 9, 18, 28 Trouble Shooting Chart, 33 Oil W Change, 24 Check, 15, 24 35 Wheel Alignment, 31 SEARS CRRFTSMRN owner's manual 10 HP. ELECTRIC START 30" MOWER / MULCHER 5 SPEED REAR ENGINE RIDER The Model Number for the mower is found on a decal attached to the back of the frame. The Model Number for the engine is found on the blower housing above the spark plug. Always give the Model Number when you call for service or order repair parts for your unit. Model No. C950-60901-0 Repair parts can be ordered from any Sears Service Centre/Department most Sears Stores. and WHEN ORDERING REPAIR PARTS, ALWAYS HAVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST. • PRODUCT- REAR ENGINE RIDER • MODEL NUMBER- • ENGINE MODEL NO. 143.981002 • PART NUMBER • PART DESCRIPTION C950-60901-0 Serial No. Model and Senal Number are on the number plate. Record both the Model and the Serial Number and keep in a safe place for future reference. Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians. Sears technicians have the necessary parts, tools and equipment to meet the Sears pledge, "We Service What We SelF. F-99635 Sears Canada Inc., Toronto, Ontario M5B 2B8 Printedin US A.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 36 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Thu Apr 05 06:52:58 2007 Author : Title : Subject :EXIF Metadata provided by EXIF.tools