Craftsman 137 24884 Users Manual
137248840 137248840 CRAFTSMAN TABLE SAW - Manuals and Guides L0511163 View the owners manual for your CRAFTSMAN TABLE SAW #137248840. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual
CRAFTSMAN Saw Table Manual L0511163 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
13724884 924caa41-205b-42ed-8658-f744e7070dff Craftsman Saw 137.24884 User Guide |
2015-01-05
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Operator's Manual ® 10 in. TABLE SAW Model No. 137.248840 CAUTION: Before using this Table Saw, read this manual and follow all its Safety Rules and Operating Instructions ® ® Safety Instructions Installation ® ® ® Operation Maintenance Parts List Customer Help Line 1 o800o843ol 682 Sears, Roebuck Visit our Craftsman and Co., Hoffman website: Part No. 137248840001 Estates, www.sears.com/craftsman IL 60179 USA SECTION PAGE SECTION PAGE Warranty ............................................................. 2 Know Your Table Saw ........................................ Product Specifications ........................................ Power Tool Safety .............................................. Table Saw Safety ................................................ 2 3 4 Electrical Requirements and Safety .................... Accessories and Attachments ............................ 5 6 Glossary of Terms ............................................... Assembly and Adjustments ................................. Operation ............................................................ Maintenance ....................................................... 9 10 17 22 Tools Needed for Assembly ................................ Carton Contents .................................................. 6 6 Troubleshooting Guide ........................................ Parts List ............................................................. 23 24 ONE-YEAR FULL WARRANTY ON CRAFTSMAN 8 TOOL If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, CALL 1-800-4-MY-HOME ®TO ARRANGE FOR FREE REPAIR. If this toot is used for commercial or rental purposes, this warranty wi!l apply for only ninety days from the date of purchase. This warranty applies only while this tool is in the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, IA WARNING Roebuck & Co., Dept. 817 WA, Hoffman Estates, IL 60179 I Some duct erected by power sending, sewing, grinding, drilling end other construction activities conteins chemicals known to cause cancer, birth defects or other reproductive herin. Some exemples of these chemicets ere: ® Leed from leed-besed peints ® Cryctelline silice from bricks, cement end other mesonry products ® Arsenic end chromium from chemicelly treeted lumber Your risk from these exposures veries, depending on how often you do this type of work. To reduce your exposure to these chemicelc, work in e welt ventileted eree end work with epproved dust meekc thet ere epecieHy decigned to filter out microecopie perticlec. I_ WARNING To evoid electricel sefety equipment SAW Blade Size ...................................... Arbor Size ...................................... 10 in. 5/8 in. Rip Fence ...................................... Miter Gauge ................................... Maximum Cut Depth @90° ............ Maximum Cut Depth @45° ............ Maximum Dado Cut Width ............. YES YES 3 in. 2=1/2 in. 1/2 in. such ec I hezerds, fire hezerds or demege to the toot, uce proper circuit protection. This tool is wired et the rectory for 110-120 Volt operation. It must be connected to e 110-120 Volt / 15 Ampere time deley fuse or circuit breeker. To evoid shock or fire, replete power cord immedietely if it is worn, cut or demeged in eny wey. Before using your too!, it is criticel thet you teed end understend rules could result in ceriouc injury to you or demege to the toot. these cefety rules. Feilure to follow these la, WARNING n Before using your tabJe saw, it is critical that you read and understand these rules couJd result in serious injury or damage to the table saw. Good safety practices are a combination of common sense, staying alert and understanding how to use your power tool. To avoid mistakes that could cause serious injury, do not plug in your power tool until you have read and understood the following safety rules: 1. READ and become familiar with the entire Operator's Manual. LEARN the tool's application, limitations and possible hazards. m 2. l,_ WARNING Look for this symbol that identifies important safety precautions. It means CAUTION! Become alert, your safety is involved if you do not follow the safety instructions. 3. I '& DANGER ]Lookfor this symbolthat identifies important safety precautions. It means CAUTION! Become alert, your safety is involved if you do not foflow the safety instructions. 4. NEVER OPERATE THIS MACHINE WITHOUT THE SAFETY GUARD IN PLACE FOR ALL THROUGH° SAWING OPERATIONS. these safety rules. Failure to follow 16. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. 17. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER "OFF". Do not leave the tool before it comes to a complete stop. l& NEVER STAND ON TOOL Serious injury could occur if the too! is tipped or if the cutting tool is unintentionally contacted. 19. DO NOT OVERREACH balance at all times. Keep proper footing and 20. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for most efficient and safest performance. Follow instructions for lubricating and changing accessories. DO NOT use power tools in the presence of flammable liquids or gases. 21. CHECK FOR DAMAGED OR LOOSE PARTS. Before further use of the too!, a guard or other part that is damaged should be carefully checked to ensure it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, loose mounting and any other conditions that may affect its safe operation. A guard or other part that is loose or damaged should be properly adjusted repaired or replaced. 7. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 22. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys. 8. KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area. 23. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medication that could impair your ability to use the tool safely. 5. 6. DO NOT USE iN A DANGEROUS ENWRONMENT such as damp or wet locations or exposure to rain. Keep work area well lighted. 9. DO NOT FORCE THE TOOL. it will do the job better and safer at the rate for which it was designed. 10 USE THE RIGHT TOOL. Do not force the tool or attachment to do a job for which it is not designed. 11. WEAR PROPER APPAREL DO NOT wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. 24. USE A DUST COLLECTION SYSTEM wherever possible. Dust generated from certain materials can be hazardous to your health and in some cases, a fire hazard. Always operate the power tool in a wellventilated area with adequate dust removal l& DISCONNECT TOOLS before servicing and when changing accessories such as blades, cutters, etc. 25. ALWAYS WEAR EYE PROTECTION Any power too! can throw foreign objects into your eyes which could cause permanent eye damage. ALWAYS wear safety goggles (not glasses) that comply with ANSi safety standard Z87.1. Everyday glasses have only impact resistant bnses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break. 14. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the OFF position before plugging into the power supply. 26. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 15. USE ONLY RECOMMENDED ACCESSORIES. Consult the Operator's Manual for recommended accessories. The use of improper accessories may cause injury to you or damage to the tool 27. DO NOT AUTHORZE ADDiTiONAL USERS to operate this power tool without the accompanying operators manual for which the user must read and understand. 12. WEAR A FACE MASK OR DUST MASK. Sawing, cutting and sanding operations produce dusL 1. ALWAYSUSESAWBLADEGUARD,splitterand anti-kickback pawlsforeveryoperation forwhich theycanbeused,includingthrough-sawing. Through-sawing operations arethoseinwhichthe bladecutscompletely throughtheworkpiece when rippingorcross-cutting. 2. ALWAYSHOLDWORKFIRMLYagainstthemiter gaugeor ripfence. 3. 4. USE A PUSH STICK when required. Always use a push stick when ripping narrow stock. Refer to ripping instructions in this Operator's Manual where the push stick is covered in detail. A pattern for making your own push stick is included on page 28. NEVER PERFORM ANY OPERATION "FREE HAND", which means using only your hands to support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the work. [A DANGER] FREEHAND CUTTING iS THE MAJOR CAUSE OF KICK-BACK & FINGER/HAND AMPUTATIONS. 5. 6. NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands out of the saw blade path. NEVER REACH behind or over the cutting tool for any reason. 7. NEVER use a rip fence when cross cutting. 8. DO NOT USE a molding head with this saw. 9. FEED WORK iNTO THE BLADE against the direction of rotation only. 10. NEVER use the rip fence as a cut-off gauge when cross-cutting. 11. NEVER ATTEMPT TO FREE A STALLED SAW BLADE without first turning the saw OFF. Turn power switch OFF and disconnect the plug from the power source immediately to prevent motor damage & before removing material. functioning. Donotreleaseworkbeforeithas passeda!lthewaypastthesawbladeandisoffthe table.Donotripworkthatistwisted,warpedor doesnothavea straightedgetoguideitalongthe fence. 14. AVOIDAWKWARDOPERATIONS andhand positionswherea suddenslipcouldcauseyour handto moveintothesawblade. 15. NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts. 16. MOUNT your table saw on a bench or stand before performing any cutting operations. Refer to ASSEMBLY AND ADJUSTMENTS on page 10. 17. NEVER CUT METALS or materials which may make hazardous dust. 18. ALWAYS USE tN WELL-VENTILATED AREA. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard. Attach a vacuum to the dust port for additiona! sawdust removal. 19. NEVER LEAVE THE SAW running unattended. Do not leave the saw unti! it comes to a complete stop. 20. FOR proper operation fotlow the instructions in this Operator's Manual. Failure to provide sawdust fag through and removal hole win allow sawdust to build up in the motor area resulting in a fire hazard and potentia! motor damage (see page 11 for details). 21. DO NOT AUTHORIZE ADDITIONAL USERS to operate this power tool without the accompanying operators manual for which the user must read and understand. 22. THE REAR OF THE TABLE INSERT MUST BE FLUSH TO THE TABLE during all sawing operations. A rubber adjusting spacer is provided under the rear of the insert for this purpose. 12. PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces. 23. DO NOT USE A DADO BLADE LARGER THAN 6 inches in diameter and Y2 inch in width. Only use a stackable dado blade. Do not use adjustable or wobble dadoes. 13. AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the splitter, anti-kickback pawls and guards in place and 24. NEVER PERFORM A CUTTING OPERATION USING BOTH the rip fence and the miter gauge at the same time. This may cause kickback and serious injury to the operator. GROUND(NG (NSTRUCT(ONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an electrical cord that has an equipmentogrounding conductor and a grounding p(ug. The p(ug must be plugged into a matching receptac(e that is proper(y instal(ed and grounded in accordance with al! local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED. if it will not fit the receptacle, have the proper receptac(e insta((ed by a qualified electrician. IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. (f repair or replacement of the e(ectric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal CHECK with a qualified electrician or service person if you do not comp(ete(y understand the grounding instructions, or if you are not certain the too( is properly grounded. motor to the power line, make sure the switch is in the off position and the e(ectric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage wi(( damage the motor. This too( is intended for use on a circuit that has a receptacle like the one i(Justrated in Fig. 1. Fig. 1 shows a 3-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptac(e is not avai(abJe, an adapter (Fig. 2) can be used to temporarily connect this plug to a 2ocontact grounded receptacle. The adapter (Fig. 2) has a rigid (ug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. The Canadian EJectrica( Code prohibits the use of adapters. CAUT)ON tn a(( cases, make certain the receptac(e is proper(y grounded. If you are not sure, have a qua)ified e(ectHc)an check the receptac)e. CAUT(ON This too( is for indoor use on)y. Do not expose to rain or use in damp locations. Fig. 1 3_Pronged Plug USE only 3°wire extension cords that have 3°pronged grounding p(ugs and 3°pole receptac(es that accept the too('s plug. Repair or rep(ace damaged or worn cords immediate(y. GU(DELINES FOR EXTENS(ON g Prong Property Grounded 3-Pronged Receptacle CORDS Grounding Lug USE THE PROPER EXTENS(ON CORD. Make sure your extension cord is in good condition. When using an extension cord heavy enough to carry the current your product will draw. An undersized cord wiil cause a drop in (ine vo(tage resu(ting in (oss of power and overheating. The table on the right shows the correct size to use depending on cord (ength and namep(ate ampere rating. )f in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Make sure your extension cord is properly wired and in good condition. Always rep(ace a damaged extension cord or have it repaired by a qualified technician before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. Use a separate e(ectrica( circuit for your too(. This circuit must not be (ess than #12 wire and should be protected with a 15 amp time de(ay fuse. Before connecting the Fig. 2 Make sure this is connected to a known ground. Adapter Receptacle CAUTION This tool must be grounded while in use to protect the operator from electrical shock. Ampere MoreThan 0 6 10 (When usng 120 vo(ts on(y) Rating Tota( (eogth of Cord Not MoreThan 25ft. 50ft. 100ft. 150ft. 6 8ft. 16ft. 16ft. 14ft. 10 8ft. 16ft. 14ft. 12ft. 12 6ft. 16ft. 14ft. 12ft. RECOMMENDED ACCESSORIES Separate all parts from packing materials. Check each part with the illustration on the next page and the "Table of Loose Parts" to make certain all items are accounted IA WARNING I Visit your Scars Hardware Department or see the Scars Power and Hand TooJ Catalog to purchase recommended accessories for this power tool IA WARNING n To avoid the risk of personal injury, do not modify this power tool or use accessories not recommended by Sears. for, before discarding any packing material [_ WARNING ff any part is missing or damaged, do not attempt to assemble the table saw, plug in the power cord, or turn the switch ON until the missing or damaged part is obtained and is installed correctly. TABLE To avoid the risk of personal injury: o Do not use adjustable (wobble) type dadoes or carbide tipped dado blades; maximum dado width is 1/2 in. ® Do not use a dado with a diameter larger than 6 in. o Do not use molding head set with this saw. ® Do not modify this power tool or use accessories not recommended by Sears. TOOLS Adjustable Wrench STAND R S T U V W X Fiat Blade Screwdriver Phflips Screwdriver I Illllllllll Steel Ruler ITEM A B C D E F G H I J K L M N O P Q NEEDED 1 OF LOOSE PARTS DESCRIPTION QUANTITY Table Saw Assembly 1 Table Extension 2 Rear Table Extension 1 Rear Table Extension Tube 2 Location Seat 5 Blade Guard and Splitter 1 Guard Mounting Bolt, Fiat Washer, 1 each Toothed Washer, Oval Washer, Spring Washer Rip Fence 1 Hand Wheel 2 Dome Nut 2 Dado Table insert 1 Miter Gauge 1 Hex Key 1 Blade Wrench 2 Blade 1 Dust Chute 1 Dust Bag 1 Short Upper Support Long Upper Support Short Bottom Support Bracket Long Bottom Support Bracket Leg Stand Mounting Hardware Fence Storage Hardware Bag and Extension Table Leveling Spacers 2 2 2 2 4 1 1 ] NOTE: To make assembly easier, keep contents of box together. Apply a coat of automobile wax to the table. Wipe ali parts thoroughly with a clean dry cloth. This will reduce friction when pushing the workiece. To avoid injury, the styrofoam block should be removed between the motor and the table. Combination Square UNPACKING YOUR TABLE SAW B A C D ®® G H M 0 O P Q 0 o R S U V W X Table insert BladeGuard Rip Fence Side Table # Extension Wing Extension Wing Locking Overload Reset Switch Blade Tilt Pointer & Scale Bevel Tilting Handwheel ON/OFF Switch with Saftey Key Blade Elevation Handwheel Blade Bevel Lock Knob Miter Gauge Table Rear Outfeed Table Extension Mounting Holes Stand Dust Bag ANTFKICKBACK PAWLS= Preventstheworkpiece frombeingkickedupwardor backtowardthefrontof the tablesawbythespinningblade. ON/OFFSWITCH = Containsa built-insafetyswitch key.TolocktheswitchintheOFFposition,removethe switchkeyfromtheswitch. ARBOR=Theshaftonwhichthebladeordadois mounted. OVERLOAD RESETSWITCH = Resetsthe thermocouple andprovidesa wayto restartthesaw motorifit overloads or overheats. BEVELCUT= Ananglecutmadethroughthefaceof theworkpiece. BLADEBEVELSCALE= Measures theangletheblade istiltedwhensetfora bevelcut. BLADEELEVATION HANDWHEEL = Raisesand lowerstheblade. BLADEGUARD= Clearplasticcoverthatpositions itselfoverthebladewhilecutting. BLADETILTINGBANDWHEEL =Tiltsthebladetoany anglebetween0oand45° forbevelcuts. COMPOUND CUT=A simultaneous bevelandmiter cut. CROSSCUT = Acutmadeacrossthewidthofthework piece. DADO= Specialcuttingbladesthatareusedtocut groovesina workpiece. DUSTPORT= Holein backofsawbaseforattachment ofvacuumhose. FREEHAND = Performing a cutwithoutusinga rip fence,mitergauge,holddownor otherproperdeviceto preventtheworkpiecefromtwistingduringthecutting operation. PUSHSTICK= Specialwoodenaccessory thatis used topusha smallworkpiecewhenworkingclosetothe sawblade. RESIN= Astickysapthathashardened. REVOLUTIONS PERMINUTE(RPWI) =Thenumberof turnscompleted bya spinningobjectin oneminute. RIPFENCE= Aguideusedforripcuttingthatclampsto thetabletop. It allowstheworkpieceto cutstraight. RIPPING =Cuttingwiththegrainofthesolidwoodor alongthelengthoftheworkpiece. SAWBLADEPATH= Theareaof theworkpieceor tabletopdirectlyinlinewiththetravelofthebladeorthe partoftheworkpiecethatwil!becut. SET= Thedistancebetweentwosawbladetips,bent outwardinoppositedirectionstoeachother.The furtherapartthetipsare,thegreatertheset. SPLITTER = Keepstheworkpiecesplitapartafter beingcutto preventbindingonthebladeandwork piece. TABLEINSERT= Metalinsertthatis removedfromthe tabletoinstall/ remove blades, it is also removed for dado cutting. When dado cutting, a dado insert plate must be used. GUM= Astickysapfromwoodproducts. HEEL= Misaiignment oftheMade. JAM NUT = Nut used to lock another nut in place on a threaded rod or bolt. KERF = The amount of material removed by the blade cut+ MITER CUT = An angle cut made across the width of the work piece+ MITER GAUGE = A guide used for crosscutting operations that slides in the table top channels (grooves) located on either side of the blade. It helps make accurate straight or angle crosscuts. THROUGH- SAWING = Making a cut completely through the length or width of a work piece. WORK PIECE = Material to be cut. Leading Edge Saw Blade Path Kerf Surface Trailing Edge Work Piece ASSEMBLESTAND(FIG.A) 1 Unpackallpartsandgroupbytypeandsize Refer totheparts!istforcorrectquantities 2 Attachonelonguppersupport(S)totopofleg(V) usingonebolt(1)andnut(2) NOTE:Donottightenboltsuntilstandis properly aligned(seestep#9beforetightening) 3 Attachotherendof Io%uppersupporttotopof anotherlegusingoneboltandnuL 4 Attachonelongbottomsupport(U)tocenterofeach legusingbolt(1)andnut(2) Thiscompletesthe frontframesection 5 Assemblerearframesectionin exactlythesame manner 6 Joinfrontandrearframeassemblies usingtwoshort uppersupports(R)andtwoshortbottomsupports (T),boltsandnuts 7 Insertlargehexheadbolt(3)intorubberfoot(4)and insertintobottomof leg Fastenwithwasher(5)and nut(6) Repeatforeachleg 8 Attachthefencestoragehooks(16)totheframeas shownwithbolt(7)andnut(8) 9 Placestandonlevelsurfaceandadjustsoalllegs arecontacting thefloorandareat similaranglesto thefloor Aligningthedetentsinthelegtothemating partofthestandthentightenal!bolts NOTE:Standshouldnotrockafteral! boltsare tightened ASSEMBLE TABLE SAW TO STAND (FIG. B) 1 Place protective cardboard or old blanket on floor to protect the saw table surface 2 Place the saw up side down on the protective materia! (see Fig B) 3 Place dust chute on the saw base so the tapered chute is facing up 4 Position the stand up side down on the saw base NOTE: Make sure front of stand and front of saw are facing the same direction 5 Line up the four holes in saw base, dust chute and stand 6 Fasten saw to stand using four bolts (9), washers (10) and nuts (11) NOTE: Place washer on each bolt before inserting into saw base and through the supporL Nut must be immediately against the bracket (see Fig A) 7 Tighten all four nuts NOTE: Do not over tighten nuts holding saw to tand This may damage the saw base After the hardware is finger-tight, turn two full times 8 Carefully set the saw in its upright position on a clean level surface [,& WARNING] if the stand will not be used, do not operate the table saw on the fmoor. This is a very dangerous Fig. B Fig.A J 16 T 1 V 10 position. MOUNTSAWONWORKSURFACE (FIG.C) 1. Ifthelegsetwillnotbeused,thesawmustbe properlysecuredtoa sturdyworkbench usingthe fourmountingholesat thebaseofthesaw. 2. Thesurfaceofthetablewherethesawis tobe mountedmusthavea holelargeenoughtofacilitate sawdust%Fthroughandremoval & Squarethesawonthemountingsurfaceandmark thelocationofthefour3/8in.mountingholes(1). 4. Drill3/8in.holeintothe mounting surface. & Markan 11in.square(2)centeredbetweenthefour mounting holes(1). & Cutoutandremovethesquare. 7. Thisopeningwillallowsawdusttofal!throughthe sawbase. & Placethesawontheworksurface,andalignthe mounting holesofthesawwiththosedrilledthrough thesurface. 9. Fastenthesawtotheworksurface. INSTALLING [_ THE DUST BAG (FIG. D) WARNING] Do not use this saw to cut and/or sand metals. The hot chips or sparks may ignite sawdust material or the bag Place the dust bag around the neck of the dust chute and tie the dust bag pulling the string tight and secure with the spring4oaded tie clip. Fig. D IA WARNING I Do not operate this machine on the floor. This is very dangerous and may cause serious injury. BLADE RNSJNG HANDWHEEL (FIG. E, F) 1. Attach the up .- down handwheel (1) to the elevation rod (2) at the front of the saw. Make sure the slots (3) Fig. C in the hub of the handwhee! (1) engage with the pins (4). 2. Attach and tighten the dome nut (5 - Fig. F). Fig. E IA WARNING I Failure to provide the sawdust fall-through hole for use of the saw when mounted to a work surface and not the stand will cause sawdust to build up in the motor area, which may result in fire or cause motor damage. BLADE TILTING HANDWHEEL IA WARNING I (FIG. F) 1. Attach the bevel 0 ° .- 45 ° handwheel (6) to the blade tilting rod on the right side of the saw in the same manner as above. Always keep your work area clean, uncluttered and well lit. 2. Attach and tighten the handwhee! dome nut (5). Fig. F 11 RIPFENCE(Fig,G) 1. Liftupwardonthe ripfencehandle(1)sothe rear holdingclamp(2)is fully extended. 4. Remove the arbor nut (5) and outer flange (6) (Fig. I). 5. install the saw blade onto the arbor with the BLADE TEETH POINTING TOWARD THE FRONT OF THE SAW. 2. Place the rip fence on the saw table, lowering the front of the fence onto the table first. 6. Install the flange (6) against the blade and thread the 3. Push down on the fence handle (1) to lock. arbor nut (5) as far as possible by hand. Ensure that the blade is flush against the inner side of the blade flange. Fig. G [a, WARNING] To avoid possible injury and damage to the workpiece, be sure to INSTALL THE BLADE WITH THE TEETH POINTING TOWARD THE FRONT OF TABLE in the direction of the rotation arrow on the blade guard. Fig. t INSTALLING 4 7 AND CHANGING THE BLADE (FIG. H, t, J) IAWARNING n o To avoid injury from an accidenta! start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet. o To avoid serious injury, the rear of the table insert must be level with the table. If the rear of the insert is not level with the table, adjust the screw (3) in or out until the rear of the insert is level to or slightly 7. To tighten the arbor nut, (5) place the open-end wrench (8) on the flats of the saw arbor to keep the arbor from turning (Fig. J). above the table. To raise the insert, turn the screw counterclockwise, to lower the insert, turn the screw clockwise. NOTE: A rubber adjusting spacer is 8. Place the box-end wrench (9) on the arbor nut (5), and turn clockwise (to the rear of the saw table). 9. Replace the blade insert in the table recess, insert provided under rear of insert for this purpose. the screws through the front and rear holes and tighten remembering the rubber washer under the rear of the insert and leveling the rear of the insert to the table. 1. Remove the table insert (1) by removing the two screws (2, 3). Be careful not to lose the rubber spacer that is on the back screw (3) beneath the table insert (Fig. H). Fig. J Fig. H 8 2 [,& WARNmN¢] 2. Raise the blade arbor (4) (Fig. I) to the maximum height by turning the blade raising handwheel counterclockwise. To avoid injury from a thrown workpiece, blade parts, or blade contact, never operate saw without the proper insert in place. Use the originat installed insert for all through sawing operations except dado 3. Place the open-end wrench (8) jaws on the flats of the saw arbor to keep the arbor from turning (Fig. J) and place the box-end wrench (9) on the arbor nut (5), and turn counterc!ockwise. cuts. A special dado insert plate must be installed when using a dado bJade° 12 BLADEGUARDASSEMBLY (FIG.K, L, M) 1. Setthebladetomaximumheightandthetilttozero degreesonthebevelscalewiththehandwheels. Lockthebladebevellockknob. 2. Placethespringwasher(2),flatwasher(3),external toothlockwasher(4)ontothebladeguardmounting bolt(1)(Fig.K). 3. Insertboltandwasherassemblythroughsplitter bracket(5). 5 Fig.K BladeGuard/Splitter J [_ DANGER] Improper splitter and serious can cause "kickback" Fig. M 8 Anti-Kickback 1 Pa_I / 10 // 9 INSTALLING \ alignment injury. TABLE SIDE EXTENS!ONS (FIG. N) 11 1. Identify the right hand table extension. 4. Place the oval washer (6) on the pivot rod (7) (Fig. L). NOTE: For illustration purposes the view in Fig. N looks "through" the saw table to the under side of the table. The right hand table extension is the one with 5. Install the blade guard splitter & bracket assembly into the rear of the saw table. Thread the bolt (1) into the internally threaded pivot rod until snug. the measuring scale visible from the front of the saw when it is installed to the right hand side of the saw table. NOTE: The blade guard and splitter is removed from the illustration for clarity. 2. Unlock both front and rear cam locking levers (1) on the right hand side of the saw base by flipping the lever over. Fig. L J 3. insert the table extension mounting tubes (2) into the two matching holes in the cam lever assemblies. NOTE: Make sure the front mounting tube has the measuring scale visible from the front of the saw. 4. Slide the table extension toward the table until it rests 7 against the saw table. 5. Lock both cam locking levers by pushing them in toward the cam locking lever assemblies. 6 6. If the extension is not level to the table, adjust by inserting the spacers (Carton Contents X) between 6. Lift blade guard arm (8) up and using a straight edge, align the blade guard splitter (9) with the saw blade (10). 7. Shift the splitter bracket assembly to right or left until the extension and the tube it mounts onto. See page 17. parafle! alignment to the blade is achieved. 8. When the splitter is properly aligned with the saw blade, tighten the bolt securely. NOTE: The splitter bracket must always be Fig. N correctly aligned so the cut workpiece will pass on either side without binding or twisting. CAUTION See Fig. K fiat washer (11} must be under knob (12}. NOTE: Be sure to tighten knob very tight and periodically 2 check tightness. 1 13 iNSTALLiNG THE TABLE SIDE EXTENS!ONS- cont'd ADJUSTING (FIG. O} 6. Snap one short location seat (1) over the end of the rear table extension tube (2). Make sure the locating pin (3) in the location seat fits into the matching hole 1. Rear table extension should be positioned as close as possible to the rear of the table when ripping short work pieces. 2. Rear table extension should be pulled out fully until in the extension tube (Fig. O). 7. install the left hand table extension the same manner. the location seat prevents it from moving outward when ripping long work pieces that require extra support as you are completing the cut. NOTE: For i!tustration purposes, the view in Fig. O looks "through" the saw table to the under side of the table. Fig. O 1 REAR TABLE EXTENSION RIP FENCE ADJUSTMENT (FIG. Q) 1. The fence (1) is moved by lifting up on the handle (2) and sliding the fence to the desired location. Pushing 2 down on the handle locks the fence in position. 2. Position the fence on the right side of the table and along the edge miter gauge groove. 3. Lock the fence handle. The fence should be parallel with the miter gauge groove. 4. If adjustment is needed to make the fence parallel to the groove, do the following: o Loosen the two screws (3) and lift up on the handle (2). o Hold the fence bracket (4) firmly against the front of the saw table. Move the fence until it is parallel with the miter gauge groove. o Push the handle down and tighten both screws. 5. If fence is loose when the handle is in the locked iNSTALLING REAR TABLE EXTENSION (FIG. P) 1. Place the rear table extension onto the two rear table extension tubes (1). 2. Snap two long location seats (4) over the two rear (downward) position, do the following: o Move the handle (2) upward and turn the adjusting table extension tubes (1).Make sure the locating pin in the location seat fits into the matching hole (5) in the extension tube. nut (5) clockwise until the rear clamp is snug. o Over4ightening the adjusting screw will cause the fence to come out of alignment. 3. Insert rear table extension tubes (1) into the two holes in the rear of the saw table and into extension [A tube brackets under the table. Position rear table WARNING] Failure to properly atign fence can cause "kickback" support so instruction labels are facing up. 4. Snap one short location seat (6) over the end of the left rear table extension tube (1). Make sure the locating pin in the location seat fits into the and serious injury. Fig. Q matching hole in the extension tube. 1 Fig. P 3 6 6 7 1 5 14 RiPFENCEiNDiCATOR ADJUSTMENT (FIG.Q) 1_Theripfenceindicator(6)pointstothemeasurement scale.Thescaleshowsthedistancefromthesideof thefencetonearestsideoftheblade. 2_ Measure theactualdistancewitha rule.if there is a differencebetweenthe measurement andthe Fig. S 9o° (0o) 45 ° indicator, adjust the indicator (6)_ 3_ Loosen the screw (7) and slide the indicator to the correct measurement on the scale. Tighten the screw and remeasure with the rule. IA WARNING n To avoid injury from an accidental start, make sure 45 ° Stop the switch is in the OFF position end the plug is not connected to the power source outtet. 1. With the blade in the upright 90 ° (0 °) position, loosen the bevel lock knob and move the blade to the maximum bevel angle. 2. Place the combination square on the table as shown in Fig. S to check if the blade is 45 ° to the table. 3. If the blade is not 45 ° to the table, loosen the two set screws (4), located on the collar (5) underneath the table saw, (Fig. T) with the hex key, and back off the collar. 4. Loosen the bJade bevel lock knob, turn the blade tilting handwheel to move the blade until it is 45 ° to the table and tighten the blade beve! lock knob. 5. Adjust the collar (5) so it contacts the bracket (3) when the blade is 45 ° to the table. Tighten the two set screws. ADJUSTING THE 90 ° (0 °) AND 45 ° POSiTiVE STOPS (FIG. R, S, T} Your saw has positive stops that will quickly position the saw blade at 90 ° (0 °) to the taNe. Make adjustments only if necessary. O0° (0 °) Stop 1. Disconnect the saw from the power source. 2. Turn the blade elevation handwheel and raise the blade to the maximum elevation. 3. Loosen the blade bevel lock knob (1) and move the blade to the maximum vertical position, then tighten the lock knob (1). 4. Place a combination square on the table and against the blade (2) to determine if the blade is 90 ° (0 °) to BLADE TILTING POINTER 1. When the blade is positioned at 90 ° (0°), adjust the blade tilt pointer to read 0° on the scale. 2. Loosen the mounting screw, position pointer over 0 ° and tighten the screw. the table. (Fig. S) 5. If the blade is not 90 ° (0 °) to the table, loosen the two set screws (4), located on the collar (5) underneath the table saw (Fig. T) with the hex key and back off the collar. 6. Loosen the bevel lock knob, turn the blade tilting handwheel to move the blade until it is 90 ° (0 °) to the NOTE: Make a trial cut on scrap wood before making critical cuts. Measure for exactness. Fig. T table and tighten the bevel lock knob. 7. Adjust the collar (5) so it contacts the bracket (3) when the blade is 90 ° (0°) to the table. Tighten the 4 two set screws (4) (Fig.T). 5 Fig. R 3 3 o 15 4 5 BLADEPARALLELTOTHEMITERGAUGEGROOVE (FIG.U,V) Additional should was made at the factory, be rechecked and adjusted but it if necessary. if the blade is partial to right side: 1. Loosen the two nuts (1) and turn the left screw (2) IA waRninG n To prevent personal injury: o Always disconnect plug from the power source when making any adjustments. o This adjustment must be correct or kickback could result in a serious can not be made. (Fig. V) NOTE: The adjusting nuts are 8ram. The adjusting mechanism is located above the blade height adjusting hand whee! under the tabletop. If the front and rear measurements are not the same. I_WARNiNG This adjustment blade adjustments injury and accurate counterclockwise, clockwise. then adjust the right side screw (3) 2. Remeasure, as described in steps 4 to 9 in the prior section. 3. When alignment is achieved, turn the left screw (2) unti! it touches the pivot rod (4) then tighten both cuts nuts (1)_ 1. Remove the safety switch key and unplug the saw. 2. Remove the blade guard for this procedure but ff the blade is partial to left side: reinstal! and realign after adjustment. 3. Raise the blade to the highest position and set at the 0 ° angle (90 ° straight up). 4. Select and mark, with a felt tip maker, a blade tooth 1. Loosen the two nuts (1) and turn the right screw (3) counterclockwise, then adjust the left side screw (2) clockwise. 2. Remeasure, as described in steps 4 to 9 in the having a "right set" and rotate the blade so the marked tooth is Y2in. above the table. prior section. 3. When alignment is achieved, turn the right screw (3) unti! it touches the pivot rod (4) then tighten both 5. Place the combination square base (1) into the right side miter gauge groove (2). (Fig. U) 6. Adjust the rule so it touches the front marked tooth and lock ruler so it holds its position in the square nuts (1). Fig, V assembly. 7. Rotate the blade bringing the marked tooth to the rear and about 1/2in. above the blade. 8. Carefully slide the combination square to the rear until the ruler touches the marked tooth. 9. If the ruler touches the marked tooth at the front and rear position, no adjustment is needed at this time. If not or the base of the rule is no longer parallel with the edge of the miter gauge groove, perform adjustment procedure described in next section. Fig. U 2 1 16 8ASmC SAW OPERATmONS OVERLOAD RAISE THE BLADE (FIG. W) To raise or lower the blade, turn the blade elevation handwheel (1) to the desired blade height, and then This saw has an overload relay button (3) that resets the motor after it shuts off due to overloading or low voltage. If the motor stops during operation, turn the ON / OFF switch to the OFF position and unplug the saw. tighten lock handle (2) to maintain the desired blade angle. PROTECTION (FIG. X) Wait about five minutes for the motor to coo!. Plug in the saw, push in the reset button (3) and turn the switch to the ON position. Fig. W [,_. WARNING] To avoid injury, the ON t OFF switch should be in the OFF position and the plug removed from the power source while the coot down takes place, to prevent accidental starting when the reset button is pushed. 2 Overheating may be caused by misaligned parts or a dull blade or undersized extensing cord. inspect your saw for proper setup before using it again. TILTING THE BLADE (FIG. W) 1. To tilt the saw blade for bevel cutting, loosen the bevel lock knob (2) and turn the tilting handwheel (3). 2. Tighten the bevel Iock knob (2) to secure. USING THE TABLE EXTENSION (FIG. Y, Z} If the table extension is not paraflei with the table, remove the bolts (1) and position the extension leveling ON/OFF SWITCH (FIG. X) The ON / OFF switch has a removable safety key. With spacers (2) between the table extension and tube unti! it is parallel with the table, then tighten the bolts. NOTE: See page 6 for table of loose parts iTEM: X the key removed from the switch, unauthorized and hazardous use by children and others is minimized and the saw wil! not turn on. Fig. Y 1. To turn the saw ON, insert key (1) into the slot in the switch (2). Move the switch upward to the ON position. 2. To turn the saw OFF, move the switch downward. 3. To lock the switch in the OFF position, grasp the sides (or yel!ow part) of the switch toggle (1), and pul! it out. 1. Release the extension cam locking levers. 2. Slide the extension out until the correct measurement 4. With the switch key removed, the switch will not is displayed on the tube scale. The user sights the scale off the edge of the table. operate. 5. If the switch key is removed while the saw is running, it can be turned OFF but cannot be restarted without 3. Tighten all extension lock handles. re-inserting the switch key (1). Fig. Z Fig. X 3 lJ / 17 CUTTING OPERATIONS Therearetwobasictypesofcuts:rippingand crosscutting. Rippingis cuttingalongthelengthandthe grainoftheworkpiece. Crosscutting is cuttingeither acrossthewidthor acrossthegrainoftheworkpiece. Neitherrippingnorcrosscutting maybedonesafely freehand.Rippingrequirestheuseoftheripfence,and crosscutting requiresthe mitergauge.Neverusethe two cut the sametime. 5. Slowly feed the workpiece into the blade by pushing forward only on the workpiece section (1) that will pass between the blade and the fence. (Fig. AA) [,&WARNING] AVOID KICKBACK by pushing forward on the section of the workpiece that will pass between the blade and the fence. Use a push stick at all times. Fig. AA IA WARNING I Before using the saw each and every time, check the following: 1. Blade is tight on the arbor. 2. Bevel angle lock knob is tight. 3. if ripping, fence knob is tight and fence is paraIM to the miter gauge grooves. 4. Blade guard is in place and working 5. Safety glasses are being worn. properly. [,& WARNING ] Always use a push stick. When width or rip narrower than 2 in. the push stick cannot be used because the The failure to adhere to these common safety rules, and those printed in the front of this manual, can greatly increase the likelihood of injury. guard will interfere.=. Use the auxiliary fence as shown are page 20. 6. Keep your thumbs off the reaches the front edge of with a push stick (3) (Fig. stick using the pattern on RiPPiNG (FIG. ,CA, BB) la,WARNING I ® Never use the miter gauge when ripping. e Never use more than one rip fence during a single cut. e Keep both hands away from the blade and path of the blade. ® The workpiece must have a straight 7. The push stick (3) should always be used during all ripping operations. (Fig. BB) 8. Continue pushing the workpiece with the push stick (3) until it passes the blade guard and clears the rear of the table. edge against the fence and must not be warped, twisted, bowed. table top. When your hand the table (2), finish the cut BB). You can make a push page 2& or [A& DANGER] Never attempt to pulltheworkpiece backwards during a cutting operation. This will cause kickback and serious injury to the user can e Do not allow familiarity or frequent use of your table saw to cause careless mistakes. Remember that even a careless fraction of a second is occur. When the blade completely stops raise the anti-kickback pawls on each side of the splitter and slide the workpiece out. 3 enough to cause a severe injury. 1. Remove the miter gauge. Secure the rip fence to the table at the desired rip measurement. 2. Raise the blade so it is about 1/8 in. higher than the top of the workpiece. Fig. BB 3. Place the workpiece fiat on the table and against the fence so the larger portion of the workpiece is between the blade and the fence. Keep the workpiece about 1 in. away from the blade. 4. Turn the saw ON and wait for the blade to come up to speed. 2 18 REVELRiPPiNG Thiscutis thesameas rippingexceptthebladebevel angleis set to an angle other than "0". USING WOOD FACING ON THE MITER GAUGE (Fig. RD) Slots are provided in the miter gauge for attaching an auxiliary facing (1) to make it easier to cut very long or short pieces. Select a suitable piece of smooth wood, la, WARNING n Cut only with the workpiece right aide of the blade. and the fence on the drill two holes through it and attach it the miter gauge face with screws. Make sure the facing does not interfere with the proper operation of the sawblade RiPPiNG SMALL PIECES guard. When cutting long workpieces, you can make a simple support by clamping a piece of plywood to a sawhorse. IA wAR.I.Gn Avoid injury from the blade contact. through saw cuts narrower Never make than 1/2 in. wide. 1. it is unsafe to rip small pieces, instead, rip a larger piece to obtain the size of the desired piece. 2. When a small width is to be ripped, your hand cannot be safely put between the blade and the rip fence, therefore, use one or more push sticks to pass the workpiece completely through and past the blade. Fig. DD CROSSCUTTING -- 90 ° MITER ANGLE (FIG. CO) 1 IA wAR.I.Gn To prevent serious injury: ® Do not allow familiarity or frequent use of your table saw to cause careless mistakes. Remember that even a careless fraction of a second is BEVEL CROSSCUTTING (FIG. EE) 00~45 ° BLADE BEVEL & 90 ° MITER ANGLE enough to cause a severe injury. e Keep both hands away from the blade and the path of the blade. This cutting operation is the same as crosscutting except the blade is at bevel angle other than 0% 1. Remove the rip fence and place the miter gauge in one miter gauge groove of the table. [_ 2. Adjust the blade height so it is 1/8 in. higher than the top of the workpiece. 3. Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut this type of cut. The miter gauge must be in the right side groove because the beveJ angle may cause the blade guard to interfere with the cut if used on the left side groove. location. Keep the workpiece away from the blade. 4. Start the saw and wait for the blade (1) to come up to full speed. 1. Adjust the blade (1) to the desired angle, and tighten the blade bevel lock knob. 2. Tighten miter lock handle (3) at 90 °. 5. Keep the workpiece (2) against the face of the miter gauge (3) and flat against the face of the gauge and fiat against the table. Then slowly push the workpiece through the blade. (Fig. CC) 3. Hold workpiece (2) firmly against the face of the miter gauge throughout the cutting operation. Fig. EE 6. Do not try to pull the workpiece back with the blade turning. Turn the switch OFF, and carefully slide the workpiece out when the blade is completely stopped. IAwAR.I.GI Always position WARNmNG ] Always work to the right side of the blade during the larger surface of the workpiece on the table when crosscutting and/or bevet crosscutting to avoid unstabHity. 19 COMPOUND MITERCROSSCUTTING (FIG.FF) 0°~45° BLADE BEVEL & 00~45 ° MITER ANGLE USING WOOD FACING ON THE RIP FENCE (FIG. HN} When performing some specio! cutting operations, odd a wood facing (1) to either side of the rip fence (2). This sawing operation is combining a miter angle with o bevel angle. IA WARNING n Use a smooth straight 3/4 in. thick wood board (1) that is as long as the rip fence. 2_ Attach the wood facing to the fence with wood Always work to the right side of the blade during this type of cut. The miter gauge must be in the right side groove because the beveJ angle may cause the blade guard to interfere with the cut if used on the left side groove. 1. Set the miter gauge (3) to the desired angle. screw (3) through the holes in the fence. A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table. 2. Place the miter gauge in the right side groove of the table. Fig. HH 3. Set the blade (1) bevel to the desired bevel angle and tighten the blade bevel lock knob. 4. Hold workpiece (2) firmly against the face of the miter gauge throughout the cutting operation. Fig. FF 1 2 AUXIUARY FENCE (FIG. H) Making the bose: ® Start with o piece of 3/8 in. plywood at least 5=1/2 in. wide or wider and 30" long or longer. o Cut the piece to shape and size shown: MiTERiNG (FIG. GG) 00~45 ° MITER ANGLE This sowing operation is the same as crosscutting Making the side: ® Start with o piece of 3/4 in. plywood at least 2=3/8 in. except the miter gauge is locked at on angle other than 90 ° wide or wider and 27 in. long or longer/ ® Cut the piece to shape and size shown: 1. Set the blade (1) to 0 ° bevel angle and tighten the blade bevel lock knob. Putting it together: o Put the pieces together, as shown: 2. Set the miter gauge (3) at the desired miter angle and lock in position by tightening the miter gauge locking handle. WARNING ] Make sure the screw heads do not stick out from the 3. Hold the workpiece (2) firmly against the face of the miter gauge throughout the cutting operation. bottom of the base, they must be flush or recessed. The bottom must be flat and smooth enough to rest on the Fig. GG saw table without rocking. 3 2 1 Fig. II 30' _[ 2O 38" Thick piywoc_J bae Attachauxiliaryfenceto ripfencewithtwo"C"clamps. (Fig.dd) [,_ WARNING 1 For your own safety, always replace the blade, blade guard assembly, and btade insert when you are finished with the dado operation. You must atso realign the blade guard assembly. Fig.JJ Fig. KK 'l i j2 J _J DADO CUTS (FIG. KK) IAWARNING n a. Only Stackabledado blades can be used on this { SaW. b. DO NOT use Adjustable or Wobble type dadoes. c. Maximum dado cut width is 1/2in. 1. A dado table insert must be purchased separately for this saw to accept a dado blade. Remove saw blade and blade guard for dado cuts ONLY. Reinstall and realign blade guard for all through sawing operations. Install a dado not exceeding 6 in. in diameter and 1/2in. in width 2. install the dado table insert making sure the rear of the insert is flush with the table. A rubber adjusting spacer is provided under the rear of the insert for this purpose. 3. instruction for operating the dado is packed with the separately purchased dado set. 4. The arbor (1) on this saw restricts width of the cut to 1/=in. the maximum 5. tt is not necessary to install the outside flange (2) before threading on the arbour nut (3) for maximum 1/=in. dado cuts. Make sure that the arbor nut (3) is tight, and that st least one thread of the arbor sticks out past the nut. 6. Use only the correct number of round outside blades and inside chippers as shown in the dado set's instruction manual. Blade/chippers must not exceed 1/2in. total in width. 7. Check saw to ensure that the dado will not strike the housing, insert, or motor when in operation. 21 "_ 3 GENERAL MAINTENANCE Fig. LL IA WARNING n For your own safety, turn the switch OFF and remove the switch kay. Remove the plug from the power source outlet before maintaining lubricating your saw. 2 or 1 5 1. Clean out al! sawdust that has accumulated inside the saw cabinet and the motor. 2. Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the work piece. 3. Clean cutting blades with pitch and gum remover. 4. A worn, cut, or damaged power cord should be replaced immediately. Place a small amount of dry lubricant on height regulating bolt (1). This must be kept clean and free of sawdust, gum, pitch, and other contaminants for smooth IA WARN Ne n All electrical or mechanical operation. repairs should be attempted only by a trained repair technician. Contact the nearest Seers Service Center for If excessive looseness is observed in any parts of the blade raising mechanism or tilting mechanism, take the service. Use only identical replacement other parts may create a hazard. complete unit to a Sears Service Center. parts. Any LUBRICATmON 5. Use liquid dish washing detergent and water to clean al! plastic part& All motor bearings are permanently lubricated at the factory and require no additional lubrication. On all mechanical parts of your table saw where a pivot or threaded rod are present, lubricate using graphite or NOTE: Certain cleaning chemicals can damage plastic parts. 6. Avoid use of the following cleaning chemicals or solvents, ammonia and household detergents containing ammonia_ BLADE silicone. These dry lubricants wi!! not hold sawdust as would oil or grease. RAISmNG AND TmLTmNGMECHANmSM (FIGo LL) After each five hours of operation, the blade raising mechanism and tilting mechanism should be checked for looseness, binding, or other abnormalities. With the saw dis-connected from the power source, turn the saw upside down and alternately pull upward and downward on the motor unit. Observe any movement of the motor mounting mechanism. Looseness or play in the blade raising screw (1) should be adjusted as follows: 1. Using a wrench, loosen nut (2). 2. Adjust nut (3) until it is finger=tight against the bracket (4), and then back off the nut (3) 1/6 turn. 3. Tighten nut (2) with the wrench, while holding nut (3) in place. Maximum allowable play of screw rod (1) is 0.16 in. (4 mm). 22 IAWARNmNG n To avoidinjury from an accidental start, turntheswitch"OFF" and always remove theplugfromthepower source before making any adjustments_ ® Consult your !ocal Sears Service Center if for any reason the motor wil! not run. SYMPTOM Saw will not starL iDoes not make accurate 45 ° POSSIBLE CAUSES Saw not plugged in. 2_ Fuse blown or circuit breaker tripped. 3_ Cord damaged. 1. Plug in saw. 2. Replace fuse or reset circuit breaker. 3. Have cord replaced by a Sears Service Center. 4_ Switch key not installed. Positive stop not adjusted correctly. 4. Refer to page 17, Figure X. 1. Check blade with square and adjust positive stop. 2. Position straight edge of wood against fence. _nd 90 ° rip cuts. 2_ Bevel angle pointer not set accurately. iMateria! pinched blade when ripping. Material binds on splitter. Saw makes unsatisfactory 3uts. Rip fence not aligned with blade. 1. Check and adjust rip fence. 2_ Warped wood, edge against fence is not 2. Select another piece of wood. straight. Splitter not aligned correctly with blade. 1. Du!l blade. 2. Blade mounted backwards. 3_ Material kicked back from lblade. Blade does not raise or tilt ifreely. iBlade does not come up to speed_ Machine vibrates excessively. Does not make accurate 45 ° _nd 90 ° cross cuts. CORRECTIVE ACT!ON Gum or pitch on blade. 1. Check and align splitter with blade. 1. Replace blade. 2. Blade teeth must face forward. 3. Remove blade and clean with 4_ Incorrect blade for work being done. 5_ Gum or pitch on blade causing erratic feed. turpentine and coarse steel wool 4. Change the blade. 5. Clean table with turpentine and steel wool. 1. Rip fence out of adjustment. 2. Splitter not aligned with blade. 3. Feeding stock without rip fence. 4_ Dull blade. 1. 2. 3_ 4. 5. Operator is letting go of material before is past saw blade. 7. Miter angle lock handle is not tight. 5. Replace blade. 6. Push material all the way past saw blade before releasing work. 7. Tighten handle. Sawdust and dirt in raising and tilting mechanisms. Extension cord too light or too long. 2_ Low house voltage. Align rip fence with miter gauge sloL Align splitter with blade. Instatl and use rip fence_ Instal! and use splitter. (with guard) 1. Brush or blow out loose dust and dirt. 1. Replace with adequate size cord. 2. Contact your electric company. Saw not mounted securely to workbench. 1. Tighten a!l mounting hardware. 2_ Stand not level 2. Adjust stand level to floor. 3_ Damaged saw blade. 3. Replace blade. Miter gauge out of adjustmenL 23 1. Square miter gauge to 90% t0 in. TABLE SAW MODEL NO. t37.248840 [A WAR.I.G [ When servicing use only CRAFTSMAN replacement parts. Use of any other parts many create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Table Saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. PARTS LIST FOR SAW SCHEMATIC [,D, NO Description Size Qty Size CLAMP-CeRE} 0KE)R CR RE. PAN HE) SCREW M5*0 09JK WRENCH 0KF6 CR RF. PAN HE). SCREW M4*0 7-8 0AW4 BODY SHELL 0KHZ CAP HE), SQ.NFC M6*] 0-12 0BlW HANDLF 0K J4 CAP HE), SQ.NEC K BOLT M6"1,0-35 0B23 SADDLE 0K J5 CAP HE}, SQ.NFC M6X1.0-80 0B24 SPRING 0KMR HEX. NUT M5"08 0B27 PC)INTER BRACKET 0KMS HEX. NUT M6*l 0B2B NEFDLE PeINTFR 0KMV HEX. NUT MI01.5 0B2E SWITCH BOX 0KMW HEX. NUT M101,5 0B3K INSERT 0KMY HFX. NUT MEal 25 T=6.5 0B3R WRENCH 0KQJ CROWN ME*I 25 T=12.5 0B48 WARNING LABEL 0KRX HFX. NUT AND 0B84 0B8A WASHER WARNING 0KSW STRAIN RELIEF STICK LABEL 0KWZ LEAD WIRE ABS'Y 0B99 SFIACER 0B9C PLUNGFR 0B9K ANGLE 0B9P CLAMP 0LWG R(X 0B9W BRACKET 0©EF MOTOR 0BA9 SFIACER 0S45 Rec 0BAB SHiM OSTF HFIGHT RFGULATING 0BAC SET NUT 0STF PARR/E RING ASS'Y 0BAE ARBeR WHEEL ASSY 0BAT NUT 0BAU SIJPPeRTING 0BC2 LOCATION 0BCW UF'ER TUBE 0BCX EXTENTIC)N 0BPA LOCK 033U WRENCH 034F FLAT WASHER @8X16-2.5 10GO PARALLFL 034H FLAT WASHER @10*30-0.2 10GZ SPACER 035L FLAT WASHER @510-03 10H4 UPPER TUBE 036T FLAT WASHER 3/16"3/4-1/]6 10H5 UPPER TUBE 036U FLAT WASHFR 3/16"1/2-3/64 10H7 POWER 036V FLAT WASHER 3/16"3/8-0.022 20KA SCALE 0370 FLAT WASHER 1/4"3/4-7/64 20KC SCALE 0376 FLAT WASHER 1/4"3/4d/16 20KD SCALE 0380 FLAT WASHFR 5/32"13/32-3/64 20PM DUST COLLECTOR 038D FLAT WASHER 3/8 2009 BAG-E} 0395 SPRING @6 20WQ HFX. HE}, BOLT 03AA WASHER @8 20Z7 BLADE GIJARD 03AE EXTERNAL TeOTH LOCK WASHER @4 2178 EXTFNTleN WING (RIGHT) #AW 03AF EXTERNAL TeOTH LeCK WASHER c_5 2179 EXTENTleN WiNG (LEFT) #AW 0JE7 (}-RING 211(_ SCALE 0gEE} (}-RING 211R SCALE 03XL HEX, SOC. BET SCREW 0KOZ HEX, HD. SCREW AND 0K16 HEX, HD. SCRFW AND 0K25 HEX,SeCKET 0K3G CR.RE, 0K7K CR. RE, RO ;NE} WASHER 0KEC CR, RE,CeUNT 0K9T HEX, HD. TAPPING 0KgU HEX, HF). TAPPING 0KA4 CR.RE, PAN HD. TAPPING SCREW 0KAP CR.RE, PAN HD. TAPPING SCREW 0KC8 (}R. RE, TRUSS HD. TAPPING SCREW 0KCH CR.RE, & WASHER 0KCX CR, RE, PAN HE} PLAIN WASHFR BAR ASS'Y #23 [)=@18 HO JSING ROD CELLAR @45 PLATE SEAT WING KNOB HEX, WASHER H[),C NO 0LMG LOCKING OLSL CIRC 0LVJ SWITCH (}ABLE KER SWITCH HAND SLIDING BASE ASS'Y 0SZZ SLIDING BASE ASS'Y 0TO0 SLIDING BASE ASS'Y 0TO3 SLIDING 0TO4 CLAMP 10GN UPPER TUBE 10GP UPPER TUBE BRACKET (}ABLE JST M6"1.0-50 ASS'Y 25-16 23PP BLADE 8-20 27©V DEFLEC TeR M5*0 8-12 287H RETAIN NG CLIP 29R2 WARNING LABEL M4"]8-10 2AE5 WARNING LABEL SCREW M5"]6-16 2AE6 WARNING LABEL SCREW M5*] 2ATR TABLE M4"16-16 2CWN INSTRUCTIONS M5*0 2CXG LABEL TAPPING TAPPING M4*] SCREW SCREW 8-10 6-16 ASS'Y ASS'Y M5*0 6-25 ASS'Y BASE ASS'Y M8*] SCREW BeLT ASS'Y WASHER HE), TAPPING M6"1.0 ELEMENT 0SZY BRACKET 0-12 T=4 SWffCH 0SWY MITFR GAUGF M6*] T=8 KER SWITCH 21HH HD. SCREW T=4 0 T=5 KEY ME*] & WASHER 8-10 TIE liT BREAKER WASHER AP SCREWS K BeLT FlAT WASHER 21BN 25-16 K BOLT NUT M]01.5-12 PAN HD. SCREW PAN HEAD 3/4-5/64 10 I.D. Qty Descripfior_ 08VH GReUP ASS'Y ASS'Y #AW MANUAL 2CZK BEVEL ANGLE ADtJSTMFNT M5"0.8-12 2D6G TRAE}E-MARK LABFL M5"0,8-10 Z()Ot J INSERT ASS'Y ASSY 10 in. TABLE SAW MODEL SCHEMATIC FOR SAW NO. 137.248840 [ [ [ 0J76 0JAA _" IOGP / OKAP OBCW 2 V 20KA \ \ 2179 09JK OB3R 0J76 OBPA 2CWN OBAE_ OKMR 0B99 10 in. TABLE SAW PARTS LIST AND SCHEMATIC MODEL NO. 137.248840 FOR STAND I.D. NO 09D6 0A4T 0EAA 0EAN 0EAP 0EAY 0EBB 0EBG DescripJJon FOOT PAD FENCE STORAGE CLiP BRACKET UPPER SUPPORT UPPER SUPPORT UPPER SUPPORT BOTTOM SUPPORT BRACKET BOTTOM SUPPORT BRACKET Size 0J4F 0J4J 0JPP 0JPX 0K7K 0KMU 0KRQ 0KRR 0Z1G FLAT WASHER FLAT WASHER HEX. HD. BOLT HEX. HD. BOLT CR. RE. ROUND WASHER HD_ SCREW HEX. NUT SERRATED TOOTHED HEXAGON FLANGE NUT SERRATED TOOTHED HEXAGON FLANGE NUT CAP HD. S©.NECK BOLT (pSX16=2_5 cp10X20-2 M8_1.25-30 M10"1.5-20 M6_1.0-12 M10"1.5 T=8 M6'1 _0 T=6 M8_1 _25 T=7.5 M8Sl _25-12 #AW #AW #AW #AW #AW #AW OZIGI6 2AJU 26 QTY 4 2 4 1 1 2 2 2 4 4 4 4 2 4 2 2O 16 10 in. TABLE SAW MODEL PARTS LIST AND SCHEMATIC NO. 137.248840 FOR MOTOR i.D. NO 0HV8 Descdp_ion BALL BEARING Size 6201ZLU 0HVU BALL BEARING 6200ZZ 0HXg NEEDLE BEARING 0JAL EXT.TOOTH LOCK WASHER 4 0JX3 HEX. SOC. SETSCREW M5'0.8-8 0K3A CR,RE. PAN HD. SCREW & WASHER M5_,0.8-30 0KSV CR,-RE. COUND.HDSCREW M4x0.7-8 0KCP CRRE. PAN HEAD TAPPING & WASHER SCREW M5* 12-60 0KTH STRAIN RELIEF 0QEg MOTOR NAMEPLATE 0QEA BRACKET 0QEC ARBOR SHAFT ASS'Y 0QM2 BRUSH HOLDER ASS'Y 0QQT BRUSH ASS'Y 0OR0 BRUSH COVER 0R1Q MOTOR HOUSING 0R1S BEARING BUSHING OR1Y ARMATU RE ASS'Y 0R20 BAFFLE 1502 FIELD ASS'Y Qfy OHVU OQRO 2 1502 0QQT 2 OR1S /0R1Q / 0QL=9 OKTH OQEC OHX9 0QEA OJX3 2 PUSH STICK CONSTRUCTION ® ® ® e This is a full°size drawing (actual size) Use good quality plywood or sotid wood Use %" or ¾" material Push stick MUST be thinner than the width of materiat being cut / / / / Jotch To Prevent Hand From Slipping ! J i I Cut Here To P_h ½" Wood Cut Here To Push ¾" Wood Your Home For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who soJd it! For the replacement parts, accessories and Operator's Manuals that you need to do-it-yourself. 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