Cubic Communications ATC-100 TRANSCEIVER, MODEL ATC-100 User Manual MANUAL
Cubic Communications Inc TRANSCEIVER, MODEL ATC-100 MANUAL
MANUAL
PRELIMINARY TECHNICAL MANUAL OPERATION AND MAINTENANCE INSTRUCTIONS OPERATIONAL LEVEL VHF TRANSCEIVER ATC-100 ® -~_ Cubic Communicaliom. Inc. 9535 Waples sum San Diego. Cllifomll 92121-2953 Telephone: (619) 543-5500 Yele'ax: (819) 643—5303 -. - Mlnull Part No. 15003-10214 Issue 1.0 15 April 1999 PRELIMINARY ATC-100 TECHNICAL MANUAL GGUBIC. COMMUNICATIONS A mwofln cmca-w-h- Mar-mm.- RECORD OF CHANGES CHANGE TITLE OF BRIEF DESCRIPTIONS ENTERED BY PRELIMINARY Issue 1.0 Q CUBIC. COMMUNIGATIONS ATC-100 TECHNICAL MANUAL Anna-walla medm 3 FOREWORD “a SCOPE This manual contains information to obtain best performance horn the ATC-IOO transceiverr The information includes: a general description of the equipment, preparation for use and installation instructions, operating hsnnimgeneml theory of operation, maintenance instruetions, preparation for reshipment, storage, and parts list PROPRIETARY DATA lnfonnation contained in this document is the property of Cubic Communicaions, Inc. This information may not be disclosed m a third party, either wholly or in part, without the written consent of Cubic Communications, Inc. M— CORRECTION NOTICE lnfonmtion contained in this document is believed to be correct as offlte publication date. If a variation is noted between the information in this manual and the equipment in your possession, contact the factory for clarification Future issues will be updated it” necessary. ) RIGHTS RESERVED Cubic Communications, Inc reserves the right to change the specifications, design details, and method of fabrication of the equipment at any time without notice. “R issue 1.0 i Arc-100 TECHNICAL MANUAL 9mm Lin 1 GENERAL DESCRIPTION . . . . . 1-1 1-1 INTRODUCTION ................. 1-1 1-2 EQUIPMENT DESCRIPTION 1-1 1-3 SPECIFICATIONS ............ 1-1 14 EQUIPMENT FURNISHED. 1-1 1-5 STORAGE DATA .. .. 1-1 145 TOOLS AND TEST EQUIPMENT ....... .1-1 1-7 SAFETY PRECAUTIONS .............. 1-1 2 PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS 2-1 2-1 INTRODUCTION .................... 2-1 2.2 UNPACKING AND INSPECTION . 2-1 2-3 INSTALLATION .. . 2-1 24 CONNECTIONS . .. 2-1 3 OPERATING INSTRUCTIONS . 3-1 3-1 REMOTE OPERATION USING SERIAL BUS. ........................ 3-1 3-1.1 ATCSel Up ................. 3-1 34.2 Sofiware Installation Up Grad: Procedure .................. 3-2 3-13 Serial 815 Description ....... 3-2 3-1 .4 Serial Bus Message Format . . . 3-2 34.5 Serial Bu: Message Me: ..... 3-2 3-1.5.1 SerialBus Command Messagzs. 3-2 3-1.5.1.1 Serial 916 Radio Command Messages .................. 342 3- l .5. l .2 Serial Eu; Interface Command Menage: ................... 3-2 3 1. s. z SerIaIBus Slams Menage: 3-3 3- 1 5 2. Serial Bus Radio Slam: Messages ................... 3-3 3-15.22 Serial Bus Inter/bu Status Message: .................. 3-3 3-1 .6 Strial Eu: Menage Protocol . . . 3-4 3-1 .51 Serial Bu: Narmal Made ...... 3—4 3152 SerialBusAcknowledge Mode . 3-4 3-I.7 Line Driver Operatian 3'4 34.8 Broadcast Address . . . . 3-4 Ii QCUBIC- COMMUNICATIONS Anna-4mm manque-small" 3.1.9 Serial Bus Message Definin'un . . 3-5 gum: Em 3-2 POWER UP AND TESTING CONSIDERATIONS ........... 3-13 3-3 EEPROM CLEARING ........ 3-13 4 GENERALTHEORYOF OPERATION 4-1 4-2. I Racepmcle /RFI F iller ..... 4~2.2 Line Filter .............. 4-23 Power Supply Module ..... 4-2.4 RF Analog Module ....... . . 4-2.4.l RF Section ................. 4-2.4.1.l Directional Coupler . . 4-2.4.1.2 Transmit/Receive Swilch . 4-24.13 Highpaxs Filter . . . 4-14. 1.4 Limiter. 4-14.15 Highpass F1 [gr FM Broader! Nalcll ...................... 1" RF Pruelzcror . . . RFAGCAnemmmr . . 4-2,4.l.8 ”Amplifier ....... 4-2.4.l.9 2""RF Preslzclar . . . . 4-24, 1. 10 Fixed Allenuator ...... 4-24. 1 .11 l” Mixer ............. 4-2.4.|.12 1"LOCal Oscillator . . . . 4-242 I"1 [F (45 W!) ....... 4-14.21 l' Mixer Terminator ..... 4-14.12 l“ 45 MHz Ij’Ampli/ier . . . 4-14.23 lFAGCAttenualor . . 4-2.42.4 Fixed Atlznuamr 4-24.25 Crystal Filler . . 4-24.26 r 45 MHz IF Amplrfier 44.4127 T'Mlxer . . . 4—14.23 2M Local Oscillamr . 4-243 2“ [F (456 kHz) 4-24.11 2'” Mixer Terminanon 4-2.4.3.2 WIFAmplifier . . . 4-2.4.l.6 4-2.4.1.7 Issue 1.0 OCUBICJSDMMUNIGATIDNS A meldhofi-‘k Ewmnlu-qdwmu T C Chaglgr mg 4—14.33 Ceramic F ilter ............... 4-3 4-14.14 Variable Gain 2‘"IF Ampli ier . . 4-3 4.2.4.4 Mode 2, 3 Fart AGC Delector . . . 4-3 4.2.4.“ Variable Gain 2-' IF Amplifier (analog threshold set) ......... 4-3 4-24.42 Detector ................ . . 4-4 4.2.4.5 Modea, IAGC Filter ..... .. 4—4 4.2.4.6. AGC Shaping Network ......... 4-4 44.4.7 (Mode 0,1) Transmit Audio Inp’ui 4-4 44.4.8 (Mode 0, l) Receive Audio Driver 4-4 44.4.9 Receive Signal Sirenlth Indicator (RSSI) Driver ..... 4-4 4-14.10 LED Driver . . 4-4 4.2.41 1 DSP Clock .. . . 4—4 4.2.4. 12 to MHz swam Reference . 4-5 4.2.4. I3 RF BITE Circuit ..... . 4-5 4-25 TX Synthesizer . . . . 4-2‘6 Digital Module . . . . 4-2.6.1 Control Section ..... 44.6.2 DSP Section ........ 4-2.7 PA Module ......... 4-18 F ran! Panel ........ 5 MAINTENANCE INSTRUCTIONS 5—1 Section I. PREVENTIVE MAINTENANCE .......... 5—1 5-1 INTRODUCTION ................ 5-2 CLEANING AND LUBRICATION . . 5»3 INSPECTION ........... 5-3.1 - External lnspeclian . 5-32 Internal Inspection ............. 5-4 PERFORMANCE VERIFICATION ...... 54.1 External Connections ........... 5- 5-4 .2 Transceiver Performance Verification ........ Section II. CORRECTIVE MAINTENANCE ........ 5—3 545 TROUBLESHOOTING ................ 5—3 55.1 Troubleshootingi’hilasophy 56 Issue 1.0 Arc-100 TECHNICAL MANUAL T - C Qhagler 5-5.2 Built-In Texts: 5-5.2.I POST . . . 5-5.Z.2 BITE . 5-5.2.3 BIT. . 3-3 56.3 Troubleshooting Procedure I 54 5-53. I Initial Checks ........ 5-4 S-5i3.2 Fault Identification . 5-4 56.3.3 Signal Tracing ........... 5—4 5-6 SUBASSEMBLY REMOVAL AND REPLACEMENT ..................... 5—6 5-6.l RF Analog Board . . . 5—62 TX synthesizer Module . . I 5-6.3 Digital Board ............. 5—6 S—GA Power Amplyier Module 5-6.5 Power Supply . . 5~6.6 AC Line Filler Board . 5-6.7 Receptacle/RF] Filter . . . I 56.8 Power Switch/Circuit Breaker 5—69 Fan Anembbl. . . . 5-6.10 Air Inlet Filter Pad: . S-SJI SupporIl-inndls: I i . 5—7 SOFTWARE UPLOADING ......... 6 PREPARATIONFOR RESHIPMENT 6~1 6-1 INTRODUCTION. .................... 6-2 DISASSEMBLY AND REMOVAL . . 6-3 PACKAGING . . 6-4 SHIPPING .... 7STORAGE....... ..... 7-1 7-1 INTRODUCTION ........... 7»1 7-2 STORAGE ENVIRONMENT .. M 7-1 7-3 PRESERVATION .................... 7—1 8 PARTSLIST............. ...... 8-1 84 INTRODUCTION ..................... 8-1 3-2 REPLACEABLE PARTS LISTING ...... 8-1 ATC-100 TECHNICAL MANUAL QCUBIGCDMMUNIGATIDNS l —l 2— l 2-2a 2-2b 2-3 3-1 3 -2 3-3 4- 1 4-2 4-3 F0-1 F0-2 FO-3 F04 FO-S iv Aminwmlfldm‘ uaLQflLLiLSIBAms , A. Bags ATC-IOO From View .................................................... 1-0 ATC-IOO Rear View ..................................... . i . 2-2 AC Power Connector (17) Pin Descriptions ................. . . 2-3 DC Power Connector (17) Pin Descriptions . . . . 2-3 Digital Data Connector Signals ............................... 2-7 DIP Circuit Switch Settings ................................. 3-1 Serial Bus Message Format ........... . . 3-3 Serial Bus Character Format . . . . . 3-4 Control Section Block Diagram .............................. . , 4-6 Control Section Communication Block Diagram ............... . 4-8 DSP Section Block Diagram ................. . 4-10 ATC-lOO Outline and Mounting Drawing . .................... FP-l ATC~l00 Block Diagram .................... ‘ .............. FP-3 ATC-IOO Interconnect Diagram ........... . . FP~5 ATC-IOO Replaceable Pans Locator Diagram ..................... PP»? ATC-lOO Schematic Diagram, Analog Module (Sheets 1-9) ........... FP—9 thru FP—ZS Issue 1.0 gcualc-CDMMUNICATIONB ATC-100 TECHNICAL MANUAL Ann-cum- cause-mm rap/um. Issue 1.0 LISJLQEIABLE§ Ems ATC-lOO Specifications ........................................ 1-2 Items Furnished .......................................... 1-5 Recommended Tools and Test Equipment (Or Equivalent) . . . 1-5 Rear Panel Connections ........................................... 2-3 AUDIO Connector (J 1) Pin Descriptions .......................... 2-4 Optional AUDIO Connector (J 1) Pin Descriptions . . 2-4 Maintenance Connector (J2) Pin Descriptions ........... . 2—5 GPS Remote Control Bus Connector (13) Pin Descriptions ............. . 2—7 HDLC Connector (14) Pin Descriptions ........................... 2-8 Optional DC Power Connector Pin Descriptions i . 2—8 Serial Bus Interface Command Messages ....................... 3-5 Serial Bus Interface Status Messages . . . ................. 3-5 Radio Command and Status Messages . 3-6 RSSI Input Signal Voltages ......... Fault Detectors .......... Fault Messages 4 . . Replaceable Parts. ATc-100 TECHNICAL MANUAL OGUBIGCOMMUNlGATIDNB Amunmmmdm fiJfiJ— '” 9 G) ‘L 2 § 5 E g-i‘é: 5. 53§§§5 “ §§é§§§ § $9999 5 ‘=‘ 6 ® fl (blankm-o Issue 1.0 QCUEIG-CDMMUNICATIDNB Amen-ruin. cmmm-m. ATC-wl! TECHNICAL MANUAL CHAPTER 1 GENERAL DESCRIPTION 1-1 INTRODUCTION. This chapter contains an equipment description, equipment supplied and required. storage data, tools and test equipment, and a summary of safety precautions. 1-2 EQUIPMENT DESCRIPTION. The ATC-lOO Transceiver (figure 1-1) is a superheterodyne design using digital signal processing (DSP) in the final D7 and direct 1&Q digital modulation in transmit The DSP gives superior accuracy and flexibility for both modulation and demodulation. The ATC 100 has a frequency range from I18 MHzto136375 ml: with 25 kHz channel spacing. The Transceiver is fully interoperable with the present AM voice mode used in the ATC services. The transceiver can also be upgraded to Modes 1 - 4. The transceiver contains circuit card assemblies and modules mounted in a 19 by 37: by 16-inch rack-mount chassis. The transceiver is controlled through a remote interface by any suitable bus controller using either an 115-232, or RS—485 serial interface bus, using specific command messages to request status or change conditions of the transceiver, There are four LED indicators on the front panel which provide transmit, breaking squelch, fault, and power status The audio output and input is available on the 600—ohm balanced line, through the rear Audio 15 pin sub D connector. Either an internal or external reference frequency may be used. The external reference fi'equency is automatically sensed and used when connected to the rear panel. 1-3 SPECIFICATIONS. Refer to table 1-1 for specifications of the equipment. 1-4 EQUIPMENT FURNISHED. Table 1-2 lists the items fumished, items required but not furnished, and optional itemsl Issue 1.0 1-5 STORAGE DATA. ' ‘” Refer to Chapter 7 for storage data. 1-6 TOOLS AND TEST EQUIPMENT. Table 1-3 lists recommended tools and test equipment for operational level maintenance. There are no special tools or test equipment required. 1-7 SAFETY PRECAUTIONS. Safety precautions are presented in this manual preceded by the word WARNING or CAUTION just prior to the point where the hazard is likely to be encountered. Warnings and cautions are defined as follows: Refers to a procedure or pracn'oe that, if not correctly followed, could result in injury, death, or long term health hazard. Refers to a procedure or practice than if not correctly followed, could result in equipment damage or destruction. PRELIMINARY 1.1 NFC-100 TECHNICAL MANUAL , a CUBIQGQMMUNIQATIQNS Am~-.mmmum Spiflcaflons. h‘ , 7, ‘ ‘ ,, FREQUENCY usm-msvsmu Can tune to any ofthe 25 kHz channels within 100 ms ChannelSpacix-g _ Frequency Stability 2 ppm (-20°C to 50°C) afier a 4 minune warmup External Reference Frequency I0 MHz (Automatically sthches ta external reference when external reference signal is applied) Mode 0: 300 Hz to 14 kHz (Datawith external modem) Mode l, 2, 3, it 4 upmdable ‘m_ m Will not suffer permanent damage when subject to a signal nf+21 dBm in-band. ‘ or +27 dBm out-cf-band Table 1-1 ATC- Specification DETECTION MODES m 4 Selectable band- . s filters with an additional FM Re'ect filter. RECEIVER FUNCTION (Mode 0) ‘ Channel Spacing _ Remote Rszsmss Type of Modulation AM (A3E) for voice Sensitivity: For (S+N)/N = 10 dB, weighted to Psuphometric filter, 1 kHz, Mod = 30% -91 dBm typical DSP lF bandwidth/selectivity with 25 kHz channel spacing; 6 also dB >- , AF Outputs: Impedance zlSkl—lz/s Sold-ll 600 Ohms Frequency Range: 25 kHz spacing — 300 to 3400 Hz Frequency response pass band + I dBl-2 dB referred to 1 kHz Freuenc resonse sto- »lO dB at 100 Hz /6000 Hz referred to 1 kHz 1-2 ' ' ' Issue 1.0 OCUEIGCOMMUNIC A mar-m- wmmum AF Control: RF AGC: for input voltages -107 dBm to -7 dBm, 30% mod, 1 kHz . Harmonic distortion: For 90% AM, 1 kHz, -87 dBm to -7 dBm EMF Ultimate SIN ratio, 60% AM, 1 kHz (Weighted to Psophometrie filter) TRANSMIT FUNCTION (MODE 0) Channel Spacing Control TX Channel Characteristics Load VSWR Capacity Transmitter Distonion Spurious Emissions Wide Band Noise Modulation RF Carrier Power” ' P, and P,“ Operation Backdoor lnrennodularion Frequency Response Issue 1.0 Specification ATIONS ATC-100 TECHNICAL MANUAL Table 1-1 ATC'100 Specifications-Cont. + I dill-3 dB referred to 47 dBm input Remohe RS—232/485 Frequency ofl'set, -ower (hi - ow) Openings into any nossive load Distortion at 90% AM does not exceed 10% over the frequency range 600 Hz to 6 kHz When the transmitter is modulated and terminated in a resistive load equal to the nominal output impedance, the power of any spurious emission at the output of the transmitter does not exceed: 80 dB below carrier for 25 kHz500 kHz (non-harmonic) 80 dB below carrier, hermonically related Noise power measured on an unmodulaled Carrier shall be less than -135 dBde at f= 1 500 kHz fi'om center fi'equency and decreases at the rate of not less than 5 dB per octave to at least -l50 dBcle AM (A35) (up to 90°A) Unmodulated carrier 25W Continuous with single fan (auto temperature sense) >15 dB below interfering signal at -20 dBc @25 kHz 300m 340014: 5 4 an (+1, -3 dB/ret’l kHz) 5 -19dBanoor-iz.- s -20dBat5000Hz 1-3 ATc-100 TECHNICAL MANUAL GGUEIG-GOMMUNIGATIQNB Ammunmemhmum Harmonic Distortion (@ 90min) “ Audio Level Control (ALC) Automatic ALC holds level modulation within 1 dB over 30 dB input range. Ultimate 51411 2 45 dB (mod - 90% at f, = I kHz) (weighed to Psophomen-ic filter) Built-in 1 kHz tone for test remotely controllable 90 -260 VAC, 47 -63 Hz, 225 w 19“ (48.26 cm) wide, 3.5" (8.89 cm) high, 16“ (40.64 cm) deep __ BITE Internal diagnostics provide 95% of fault detection. Fault dztectors continuously monitor voltage levels and phase lock. Serial BUS messages regarding BITE control and status are available by using the Radio Command and Status Message listed in Chapter 3. Table 1-1 470-100 S aciflcaflans—Cont. Specifieatlon Remote BITE Text provide: Forward Power, Reflected Power, VSWR, Modulation Pflcenlage d‘: Sensitivity Measurements. Reliability 50,000 hours MTBF OPTIONS 14 Issue 1.0 QCUBIG- cDMMUNlGA‘l’IONB ATC-100 TECHNICAL MANUAL Ammumc‘kwmdm w Table 1-2 Items Fumlahod. mn- sumo .. 3 zoos-looov-xx ATC— loo VHF Transceiver _ ‘ 696-012 AC uwercord ; 3003-1021-1 Technical manual 0 l ‘ m Bracket Slide ad' mir) l 41 Not furnished 222-023 Slide ("Non-tilt pair) 41 N01 furnished ‘xx indicates model number and factory installed options. Refer to identification plate on equipment, Tble 1-3 Recommended Tools and Test Equipment OrE- trivalent). Any Any Driver, nug 1/4 inch Any Any Any Engangisengage OSMT Cable Tool Any was swam “mu fluke ‘msssm Hewxenvacxara amass mm mm newsman: 255 IIIIII iI § '0ptional Issue 1.0 1-SI(1-S blank) OCUBIC.COMMUNIGATIQNB Muuuummummwmwummm ATC-‘lDO TECHNICAL MANUAL CHAPTER 2 PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS 2-1 INTRODUCTION. This chapter contains unpacking, inspection, installation, connections, and initial aligrunent procedures 2-2 UNPACKING AND INSPECTION. To unpack and inspecr the transceiver for damage, perform the following procedures: Do not drop the equipment when lining or carrying. Personnel injury or equipment damage may occur. 1. Inspect the shipping carton for damage before unpacking the transceiver. NOTE lfdie carton is damaged, open the carton in the presence of a shipping carrier agent if possible. If damage is found afler the transceiver is unpacked, retain the carton and packing materials for inspection. 24 Open the canon and remove the foam packing material on top of the transceiver. 3. Lin the transceiver fi'om the carton. NOTE Save canon for possible reshiprrnent. 4A Inspect the transceiver for external damage including dents and scratches. Do not attempt to operaoe the transceiver if major damage is found. 2-3 INSTALLATION. ...l The transceiver is designed for 19-inch Mk mount operation in a relatively dust free environment with an ambient temperature range between -20 and +50’C. Optional slides my be provided forthe Afc-wo. Follow the instructions provided with the slides for installation.. No special tools or additional materials are required for installation. NOTE See figure FO—l for clearance re- quirements and mounting details. 24 CONNECTIONS. Refer to table 2-1 for a description of the rear panel connections, (see figure 2-1.) PRELEMINARY Issue 1.0 2-1 Z"! 01, an!“ Jl AUDIH_12 MNNI‘ENANCI orr(o) Q1 ANT 1&5? GND 6) w PWR %)O 639C? cps REMOTE s» 52 J-4 HDLC O‘ 995) 3000 l@- @-|wuuuuuu mqmmu 0- p J5 JG© (9 ‘m (D .(%§%29 Jé) Figure 2-1 ATC-100 Roar Wow. m: mun- w... 1-10: mm \ 11mm “an“ TVOINHOEJ. OOPS“! wfimmmmfimv aNQl-LVOINHWINO: ‘DIEI’IOQ QGUBIC-CCIMMUNIGATIBNS A ”wumculemwim Table 2-1 Roar Panel Connections. lS-pin ‘D' subminianu: male (324—009) lS-pin "D' miniature [Emile (3244770) GPS REMOTE (13) ZS-pin Emile D tub- miniume connecmrn zs-pin nule D suhminianne connecmr. HDLC (14) Min female D sub- minilhllv comm. zs-yin mu: D snbminixmre wnnecmr. ENC rm. (Customfl Option) ANTENNA (is) BNC Junk (344-246) NYC-100 TECHNICAL MANUAL Used in canine! radio in mm wmm. mm equipment. Table 2-1 "sis the pin descriptions. For nniu um me the spun-m Audio Dmghler Board. the Audit: liner-nee is warm coupled with center an available. The pin damplinm for an optional Audio Inlerfiu m describe in Table 1-2; Fur mar-1 Its-7.320 or 115-485 mmule nominal bus oper‘flon. Table 2-4 hm in: pin amnpfienr. Rd“ in ennpnrr 3 in set the mini bus wnfilnrniim. Tlhle 2-5 (in; the pin descriptions. Cuxial lnluml wuneclian. lmpedlnw is waximuely 50 ohm with IVSWR [es than 3 lo I nth: melvermncd fivqumy. RE me luck ENC Plug Manner frequency in Used m emu 10 MHz menial (344-246) (Customer Opuon) hqnmcy standard so anrnr a 43m fldB F (16) (343-002) 1 DC POWER (n) (0950080 AMP. INC 20606l-l mama-4 206060-1widl663604 mu (my I) & 2063514 hmhell owns» —— rowersm “cream-rm nu: Swi|cI|es (SI ) N'EMAS-ISP 90m260VAC 47m53usmy=mzsowmm. (696-012. PowerCord) FingMbstwsm 411mm Hons. zov w 32V nepxivz pole In mind. Table 2-6 Ikvs rig pln minions Figure 2 2b shows the pin oonfigmrion i‘ Um! m m are bus address, RAM to figurc 3-1 for yrvper swimi settings. DIP Switdus (52) (000-000) dlcm CCl pan number Kapplluble GROUND (GREEN) J7 PUNER HOT (BLACK) NEUTRAL (WHITE) Figuru 2-28 AC Power Connector (J7) Pln Descriptions. (Standard) Issue 1.0 Used in m are Bml Nor-inn], Bus sum a Type, BI’lS/l’arilylswp and Band gnu. Refzr w figun 3-1 for proper swiull senin n. Figure 2-21: DC Power Connector (J7) Pln Descflptlons. (Option) 2—3 ATC-fllll TECHNICAL MANUAL OGUBIG GQMMUNICATIDNB Ann-um. mama-mum , 7 ble 2-2 AUDIO Comrade J1 Fin Discritlons. ———‘ _—_ ___ _—_ _—_‘ 2-4 Issue 1.0 e,’ > i synonymous with "Send Data"for its—435. All circuits for the [ZS—485 interface consist of a diU'erentialpalr of signal . QCUBIc-CQMMUNICATIONS ATC-100 TECHNICAL MANUAL A mmuolm cane-mum Mum. TebleZ-3 MAINTANCE Cort or J2 Pin Desc-on‘tis -_ mm m... D... _ Rs-m new on -_— as — —__1 n_ mss ans mpuuourpm + _ was ‘aus InpuVOurpnt~ NOTE: The pinaut for the R’s-232 interface [allows the recommendations aft/re 5141 standard Since the EIA ] standard for RS-IJS does not call out recommended pin assignments, these circuits are assigned to unused pins on the l same connector as the RS-232 circuits. ‘ Only one set ofsignalv (RS-232 or M485) is active at any given time. The name "Transmitted Data" for RS-232 is lines labeled A and B. Both line: must be connected to the circuit at the other end, A to A and B to B. A receiver configured with the serial interface will operate as Data Terminal Equipment (DTE). 7th means that the circuits named Transmitted Data and Request to Send are ouwutsfrom the receiver and the circuits named Received Data and Clear to Send are inputs to the receiver. The electrical characteristics of the interface will conform to either EIA standard its-2324,” or EIA standard M4859! with the following acepllons. When so configured from the rear panel DIP switches, the line drivers associated with the Transmitted Data and Requat to Send circuits for the unit will he in a high Impedance state except when that unit has been commanded by 1 the system controller to transmit When done transmitting, the line drivers will return to the high Impedance state. fit A I feature, referred to a: bus sharing or party line operation, allows multiple receivers to share a single circuit for the ; Transmitted Data signal to the system controller, In system where only one receiver Lt connected to the enema! i controlling device, this feature may be disabled from the receiver rear panel switches. The Request to Send (RTS) and Clear to Send (CTN) handshake circuits are generally not used when the line drivers are configured for bus sharing operation. When the line drivers are not configured for bus sharing, the operation of the C12? and RTS lines is as follows: When a receiver is ready to accept remote control commands it will set the RTS circuit true. When it has received a mcsage and is processing the commands, it will set the RTS circuit fabe until it is ready to receive another command The receiver will only transmit messages to an external device when its 015 circa is held true by the mental device The mental device may stop the transmitted output a/ the receiver (to prevent bufler overflow for example) by taking the CTS circuit/eke. Wren the CTA' circuit ls again taken true, the receiver will begin transmitting where it left of]: NOTE: Men bus sharing is enabled/“ram the receiver rear panel switches, Ilt ' state of the CTS circuit is ignored ‘ (CONTINUED) Issue 1.0 2.5 ATC-1l10 TECHNICAL MANUAL GCUBIGCOMMUNICATIONB Awaken-Minuet“. NOTE (CONTINUED) The number of A TC—l00 lramceiver; tltat may be connected to a single controller I! dependent on the serial bus type \ and the line driver ckoraclerirtlc: oftlle controller, but In general it at least I D n'ansreeeivenfor RS-232 operation and at least 30 transceivers for RS—lbs opera/an, 77m Input reslrtance of the its-232 llrte is approxlmately 5000 Ohm. ‘ 111: A TC-IW transceiver contains no termination rests-tors for the was but. ‘ If connected direaly to a computer inted‘ace alJo configured as DTE, a reversal of lransntll and receive data (TXD andRXD arm and RD) and request to send and clear to send (R73 and CB arm and CS) [inn int—l}! be necessary. The Requnt to Send and Clear to Send lines may be jumpened togaher an the matblg connedor if required by the \ ayxmn. "use reversals or jumper: are normally not required lfunla are connected through a modan. [fan ‘ ATE-100 tranxreeelver Is to be connected to another DTE device a: is controller, the circuit must be mappedjor proper operation asfollows: «1mm Mum Transmitted Data Received Data ‘ Received Data Tramltted Date Clear to Send 3 Clear to Send Request to Send Signal Ground Signal Ground 2-5 Issue 1.0 acufllcocaMMuNchTloNB ATC-100TECHNICAL MANUAL A mammmwum Table 2-4 GPS Remote 60an Bus Connector (Ja) Pin Dcscrlptlo. _ Remarks RS-485 Send Data Diffmntial Output-i- ‘ ‘__ mssxeeeivenmmmmnmpm ‘ am am RS—485 Send Duh Differential 0mm“ - .- a I I 115-485 Receive Dm Differential Input - NC -__ ExumumAccneponm 20 21 mmmmc- mug GPS I Pulse Per Sec. - GPS 1 Pulse Per Sec. + i? 5? Issue 1.0 2.7 ATC-100 TECHNICAL MANUAL Q cuarmcommuNIcA-rrnus nan-lummwmum Table 2-5 HDLC Connected-14) Pln Descriptions. HDLC TXD- 115-485 Transmit Data Differential Ou nut HDLC RXD- 115—485 Receive: Dam DiffeEénriai Ou u z - HDLC crs- its—435 ' HDLC RTS- RS-485 Clear To Send Differential Ou nut- 7 _ am 0mm 5' 5’ n. E‘ HDLC_DCD- 115-485 Digital Carrier Detected Difierential 0 -ut- HDLC RCLK- RS-485 Rmive Dam Difi‘u’emial Clock In -ut- 10 HDLC_DCD+ 115-485 Digital Carrier Detected Difl'crential Ou --ut+ l l HDLC_TLCK- 115—485 Transmit Data Differential Clock On ut.- HDDC RTS+ RS-485 Clear To Send Differential Ou -ut + ms mm mm mm oi mi 15 & I7 HDLC__RCLK+ RS-485 Receive Data Differential Clock In ut + — mas mm mm mm. on _ mas - mi re sendnmmmn mm NC NC NC a? 20-23 24 115485 Transmit Data Differential Clock Ou nut + HDLC TCLK+ u. r ,7 ,, , 7 1,2 + DC Power In _ - 20 - 32 VDC ,‘ —,, 2~8 Issue 1.0 Chassis Ground “1 GGUBIQCDMMUNICATIONB Arc-mo TECHNICAL MANUAL Amimmkmmwu-«mm CHAPTER 3 OPERATING INSTRUCTIONS The ATC- loo transceiver is remotely controlled via a serial 3.1 REMOTE OPERATION U‘SlliG SERIAL interface on the Maintenance Port. The serial interface BUS. standards available for the ATC-IOO transceiver are the unbalanced (RS-232) and balanced (RS—485) line inter~ The transceiver is operated under ntrol using a fmS‘ serial bus and a suitable controller. Ensure that the Parameters assocrated' with the remote eontml intm'fnce can mung-ions parameters are set in accordance With the sy requirements. The bus address, bus type (RS-232 or be checked and changed from the rear panel of the RS-485), baud m, number of data bits, type of parity transceiver. The bus “Sim-h PM WP? (RS-232 or used, and number nfstop his must match the requirements 115-455), baud rate, bus sharing option, and line pamneters - ofdte system controller. may be set. (Line parameters include number of data bits, numberofstopbits nndparityoptions). 34.1 5732199 Sit U Each W135 ofinterface is described below. Before operating the equipment, set the DIP switches, on the rear panel, for correct remote uperation (refer to figure 3-1). The Mary default settings previde a starting point; where all DIP switches are OFF acept for S»2(5) and S-2(7), which are ON m establish the baud rate at 38,400. sin-n) ON BU ADDRESS DDDDDDDD rumnrtxwumtmms remummxmmuss |2!45l1! «JanusmnnBs-u: strunmlymnnllml, AAAAAAAA unmet-n. D D D D D D D D RRRRRRRR 16 I l l O 21 2 4 2 e 84mm. w M munmre ON sin-rt! ND. DDDDDDDD in“ "m' m w- 5- HM“ ”‘ - - m mm x: on m %mn’m Orr-wsrmmuon l2345l7! (nun-summer“:- anon-no “m 233 ' a: aasvssun "hm “uh“ OSUEAAAA not-zoo odsruuuu L'“ w no 7 8 D D D D S'ITQI nu. swim no. Inn 5 s u 2 4 m N N N s ‘ 2 ‘ 3n- nus an- 7 mm ms-zvru tMXT‘t-l star in mm OI? - "212 an - I lath Ins-m !Allfl-l nor n: "00 ° R A ' tau - now: it s a u z s 7 A 3 ’ L 2 Figure 3-1 DIP Clmuns - switch Settings. PEEMM [MARY Issue 1.0 34 ATC-flm TECHNICAL MANUAL 3-12 fiw I P If it becomes necessary, the internal software may be upgraded by connecting the Maintenance Port to an IBM compatible PC running DOS or a DOS window under Windows“. Use the Cubic-furnished program RCOMM, and connect the computer serial port to the Maintenance Port with a suitable cable. in most cases a 'Null Modem" cable or adapter is required. In some cases, a gender adapter is also required. 1. Verify that the DIP switches reflect the desired setu'ngs. In most cases the Factory Default settings will suffice, refer to paragraph 3-1. 1. 2. Enter RCOW and verify the settings. Select the Serial interface: COM port 1 or 2 (Alt-I, l or2). Then examine the serial line parameters at the bottom of the screen or window. If using the recommended Factory Default settings on the transceiver, use the following RCOMJW settings: Baud Rate = 38,400 Data Bits = 8 No Parity Address = 0 FIG (flow control) = OFF Terminator = g. Preamble - lSTX, 3ADR. fur-opera if any parameters need to be changed, access the Configuration/Serial menu (Alt-C, S) and the parameter to he changed. or . Verify communications with the transceiver by typing ID? and Return. You should see an ASCll message identifying the unit as an ATE-100 with a certain control sofl'ware version and date. 4. Turn power to the ATC-lOO transceiver OFF‘ 5. Set DIP switch 52—1 to ON (Boot Program) 6. Set the address on DIP switch 51 to 3 if uploading the Control program or 1 if uploading the DSP program. a. Address 3: 51-7 & 51-8 ON, others OFF b. Address 1: 51-8, all others (on SI) OFF. 7. Still in RCOMM, select the File Upload function (Alt-F, U) and enter the Path and Fileoame in the space provided. Conclude with Enter. 8. Turn the nans'Eefver power ON, Upload should proceed with progress indications in the RCOMM screen. Press Enter afier the display indicates the file has been n'ansi'erred. at 5. ' 3-2 ®CUEICJ=OMMUN|=ATIONS am A ma-umm M Warm-oni- 9. Repeat steps 4 to 8 for each program to be uploaded. I0. Turn off power to the transceiver. ll.Reset the address switch (SI) ro"the operational address. 12. Set DIP switch 52-1 to OFF (Normal). 13. Power on the unit. Set RCOMM to the lransceiver's operational address. Verify the uploads using the D)? query for control sofiware or IDD? for the DSP sofiwm, 343 w The serial interface includes both unbalanced (RS-232) and balanced (RS-485) line interfaces. The interface type must he set by the operator prior to power up via the DI? switches. 34.4 manner. All transmissions, in either direction, conform to the message format shown in figure 3-2. All transmitted and received characters will be encoded and interpreted as conforming to the ASCII character code. Each character in the message is passed in an asynchronous serial format as shown in figure 3-3. The number of data hits, number of stop bits, parity options and baud rate are all selectable floor the rear panel of the. These selections are stored in non-volatile memory. All characters are in ASCII code. 34.5 fiefl'al Bus Mmgg Tm All messages are divided into two major categories: command messages and status messages. Each category is discussed in the” following paragraphs: 345.1 mm Command message: are sent fi-om the controller to the transceiver and are subdivided into two classes as follows: 34.511 Mm Radio command messages contain commands that are passed to the transceiver. They may command the transceiver to change operational parameters or to report back operational status. ’ 34-512 WWW Interface command messages contain commands that are acted upon by the communications interface in the transceiver. These commands cause the interface to change modes or report status. Issue 1.0 ®cumlc.c0MMuN|cA1-|uns gum-ammmmumm- 34.5.2 MW Status messages are sent from the wansceiver to the controller and are subdivided into two classes as follows: 34.521 mm Radio status messages conmin information ahout the operational stems of the transceiver. These messages are sent as a reply to ATS-100 TECHNICAL MANUAL 3-15-22 Mm Interface status messages contain error status information caused by a previous command message or other source. When the transceiver is in the acknowledge mode, it will respond to all command messages with an interface status message unless the command explicitly requested a status message. radio command messages that request a status report. NOTES: Issue 1.0 ISTXIl 2 3IF 1 1 8 O 7 5 SP M OICRI l l 1 / 1 I |-—-I-Adr—|—-Data Field—/ —————— |——x / / \ Start ASCII Carriage of Text space Character Return The first character of a transmiflion will always be STX (start of next. ASCII code 02). The second, third, and fiourth characters will contain the address in decimal, with me most significant digit first, of the transceiver sending the transmission or to which it is being sent by the controller. The address code for any transceiver may be any number fi'om 000 no 254 prow'ded that it is not used by any other unit connected to the bus. Address 255 is reserved for “broadcasting" to all transceivers on the bus (refer to paragraph 3.1.8). The controller has no address. All three digit must be transmitted. Addresses less than 100 must be filled with “0" digits on the lefi. The address is set from the float panel with the sofi key sequence CONFIG- REMOTE- ADDRS. The fifth character of the transmission is the beginning affine data field. his field may contain as few as one or as many as 250 diameters. The data field may contain one or more messages. If more than one message is contained in the data field, each message must be separated fi'om the next by one or more blank (space) characters. Any number of message: may be included in the data field provided that the maidmum number of characters is not exceeded. There are, however, certain request for status commands that may not be mixed with any other request for status commands in the same transmission. These messages will he noted as such in table 3-3. The final character of the transmission will be a CR (carriage return). This character will follow the last character of the data field. This transmission above fiom the controller is addressed to the transceiver with address 123 and contains two messages: "F118075" and "M0". When sending messages to the nansceiver that require numeric values as arguments, it is not necessary to include leading zeros. For example, to send a message to change the manual gain reduction to 66 dB, the command message "666" may be given in place of "0066". When a request for a status message is made, the reply will always include any leading zero: so that the value may be extracted by counting characteis in the message. Figure 3-2 Serial Bus Message Format. 3-3 ATC-100 TECHNICAL MANUAL QCUElC-GQMMUNICATIUNB Aumrdlhmmmflml lSTIDl D2 D3 D4 D5 D6 D7 (DB)I(P)IS (S)| I l l-—l -------- Data Bits ----- Start Bit: Parity Stop Bit Bit (5) NOTES: lnfonnation is passed in full duplex as characters in an asynchronous serial format. Each character consists of a start bit 7 or 3 data bits with the least significant bit sent first an optional parity hit which may provide'odd or even parity, and one or two stop bits. The serial transmission use may be set to each ofthe following standard rates: 75, l 10, 150, 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, and [30200 bits per second. Number of data bits. number ofstop bits, parity options and baud rate are all selectable from the front panel of the transceiver through the keypad from the CON'FlG —- REMOTE menu. The selected values take effect immediately when changed and are stored in non-volatile memory. Flgum 3-3 Serial Bus Character Format. 3-15 mm The interface system operates in one of two modes: normal or acknowledge. These modes are selected by sending the transceiver the appropriate interface command message. Both modes are discussed in the following paragraphs: 3—l.6.l mm In Normal Mode the transceiver unit will process mssages that are addressed to it but no response will be sent back unless the Command Message was a request for Status Message (Radio or Inter- face). The controller can verify that its Command Message(s) Was received without error by sending a Command Message requesting a reply Status Message either immediately afier sending the original Command Message. or afier having sent Command Messages to other transceiver units. This mode allows the fastest throughput of commands to a large group of transceivers because the controller does not have no wait for each transceiver unit to process the message(s) before moving on to the next transceiver unit 3-152 mm InAcknowIedge Mode a transceiver unit will always respond to Command Massages with a Status Message aficr it has processed the Command Message. If the Command Message was for a reply Radio Status Message, and no errors or faults have been detected, the reply will be the requested Status Message. In all other cases, the transceiver unit will respond with an Interface Status Message. This mode reduces maximum throughput because the controller must wait for the reply Slams Message before issuing another command, but it simplifies the controller‘s job when it wants to verify the reception of its Command Messages and maximum througiput is not needed. 3-4 3-17 “Emma. When BIB Sharing is enabled through the transceivers front panel, that transceivers Transmitted Data and Request to Send line drivers are maintained in a high impedance state at all tints except when it is required for that unit to transmit. In Normal Mode operation, this only occurs when the unit hm received a Command Message that requests a reply Status Message. In Acknowledge Mode, all commands will caused the addressed unit to transmit. The line drivers will be turned on and placed into the mark state for at least one full character time before the first character (the STX) is transmitted. 3-1.8 mm All transceivers will respond to address 255 the same as its actual configured address. This is referred to as the broadcast address. If a single transmission is sent to this address, each transceiver on the bus will respond to .the commands in the transmission as if they were sent to it individually. This feature may be used to cause a group ofa'ansceivers to act. in unison, or to reduce the rime it takes to initialize a group of transceivers to a set of common parameters. The broadcast address must not he used to request status from a group of transceivers or when the transceivers are operating in the acknowledge mode, since this would cause bus contention as all transceivers would reply at the same time. With only one transceiver on the bus it is possible for the controller to determine the unit's address by sending a status request to the broadcast address and examining the address field in the reply, since the reply message contains the unit’s configured address. This can be used during system integration as a troubleshooting aid. Issue 1.0 ficualacaMMuchr-IQNB Anemrdmmkcw’lflflln—g—u 3-149 Woman All messages are ASCII encoded and inserted into the data field of transmissions as defined in paragraph 3-81. Messages from the controller may use lower or upper case for all alphabetic characters, The transceiver always uses upper case Each message that can be sent using the bus controller is listed in the following tables: a Table 3—1. Serial Bus Interface Command Messages. 0 Table 3-2, Serial Bus Interface Status Messages 0 Table 3-3. Radio Command and Status Messages Dem-man mom Set NORMAL interface mode Se! ACKNOWLEDGE interface mode Request Interfacitams Message Definition No errors, NORMAL Mode No errors, ACKNOWLEDGE Mode Testin error - EEPROM comrpted Testing error - power on self test error Interface error - buffer overflow Interface error - illegal value Interface error - unrecognized message 7 Ra‘derror - fault has been detected Issue 1.0 Table 3- Snrial Bus Interface Comdman Mus. Table 3-2 Senal Bus Inrerfao Status Messages. 7 ATC-100 TECHNICAL MANUAL Most Radio Status Messages use the same format as the Radio Command Message for that parameter. For example, the reply to the Radio Command Message “F?" (requat current fi'equency setting) is "F123456" in the same format as the Radio Command Message to change the Frequency. All Radio Status Messages are made up of fixed length strings so that values may be parsed__by counting the characters cfthe Status Menage. Messages {which return a numeric value will be padded with zeros on the lefi to give the same number of characters as the same message with the maximum value. When more than one parameter is being reported. the individual parameters are separated by a blank (space) character. 63. 3-5 arc-100 TECHNICAL MANUAL QCUBIc-EQMMUNICATIONB amuulm Cunbmlamclmnmha Table 3-3 Radio Command and status Messages. Dcecriptlon Enable or disable Automatic Gain Connol (AGC) operation. Replace th- n with 1 to enable AGC operation or 0 to disable AGC operation. When AGC operation is disabled, the current Manual Gain setting is in effect. (Default is on.) Request current status ofAGC (on or oft). The n character is replaced with a I if AGC is enabled, or a 0 ifAGC is disabled. Perform the built-in-test-equipment (BITE) test sequence. This command may take several seconds to complete. To see the mults of the BITE test, send the B]? command Request the results of the last executed BITE test sequence. Each of the n characters represents one of the tests performed when the BITE sequence is performed and is replaced with a I to indicate that the test failed or a 0 to indicate that the test passed. Starting with the first (lefi most) 11 character, the definition of each test bit is as follows: Receive l20 MHZ, Receive 125 MHZ. Receive 130 MHz, Receive 135 MHz Turns on BITE comb generator. The RSSI output must be disabled before giving this command afiernssm . (Refer to ass: commands.) The BITE generator will be turned off with any of several other commands, including the change frequency command annnnn. Runs and immediately returns the results of the Remote BITE test sequence. FF is the forward power in units of 0.1 watt, PR is the reflected power in units ofOrl wan, VSWR is the voltage standing wav— tatio in units of0.l (cg. VSWROIS represents a VSWR of 13:1). AM '\ the modulation percentage in whole percent, and MAR is the noise margin expressed as the difference in whole dB fi'om the predicted value. This command takes approximately 1 second to complete. Request report of all parameters that are now different from those reported in the last Radio Status Message for each parameter. Clear current faults. All bits of the FC? reply are cleared to 0. ’ Clear accumulated faultsr All hits of the FA? reply are cleared to 0. Turns on or off the DAC (digital-to-analog converter) test. This test produces a 1 kHz audio tone from the receiver audio port. Replace a with l to enable the DAC test. or 0 to disable the DAC test. While the DAC test is enabled, the cransceiver’s normal operation is suspended and the response to other commands (except DAG?) is unpredictable. 3'6 Issue 1.0 OGUBIC-CDMMUNICATICINS ATC-100 TECHNICAL MANUAL A mumm- eun- c-v-u-n Mar-um.- Table 3-3 Rad/o Command and Status Messages. n— Requests the condition of the DAC test. 0 indicates the DAC test is on and 0 indicates the DAC test is off. l Change the transceiver operating frequency. Digits I through 6 represen- 1 the six digits of the transceiver operating frequency with 1 representing 1 the 100 MHz digit and 6 representing the 1 kHz digit The requested ‘ frequency must be a multiple of 25 kHz. Range: 1 [8000 kHz to 136975 ] kHz (Default is 121500 kHz.) ‘ Request the current frequency The reply format is the same as for the ‘ change frequency command above. E‘Annnnnnnnnnrmnnnn Request a report of all accumulated faults. Once a fault condition has . occurred, it will be reported as 1 even though the fault condition may it- longer exist. The meaning of the 16 n characters is the same as for the i FC? command above. All bits may be cleared to 0 with the CE‘A command. Murmur-inn Request a report of all current faults. The 16 n characters represent the current status of the fault conditions with each it replaced with a 1 to indicate a fault conditions exists, or a 0 to indicate a fault condition do > not exist. Starting with the first (lefi most) 11 character, the definition of each fault bit is as follows: ‘ l Sofiware error interrupt has occurred 2 Not currently used 3 lst or 2nd L0 PLL out of lock 4. DSP clock synthesizer PLL out of lock 5. Transmit synthesizer PLL out of lock DSP processor not responding to requests EEPROM dos not accept programming One of the serial ports has timed out while transmitting Not currently used 10. Not currently used ll. Serial port overrun error 12. Serial port purity error 13. Serial port flaming error 14. Not currently used 15. Not currently used Not currently used All bits except bit I will be cleared to 0 whenever the associated fault condition goes away. Serial port faults are cleared when subsequent serial data is received without the error condition. All hits of this message may be cleared with lhe CFC command. Issue 1.0 3-1 arc-100 TECHNICAL MANUAL ©cug|g¢=nguN|cAT|aNa A mun-mm- nut-mun mam-um; Table 3-3 Radla Command and Status Massages. Descrlption Fault Summary. This is an abbreviated version ofthe FC? command. If any of the PC? bits are set true, this request returns E‘sl. Otherwise it returns FSO. Change manual gain. Digits l through 3 represent the significant figures of the IF gain reduction from full gain. This number is in units of 1/2 - =‘ and is implicitly negative. To convert the desired actual manual gain reduction in dB, multiply it by 2. For example, to set a gain of- l23.5 dB, send 6247. (Range: 0 through 255 corresponding to 0 to 127.5 dB of gain reduction). Request the current manual gain setting. The format of the reply is the same 5 for the Gnnn command above Go to the boot program. This command is used in preparation for uploading new control and DSP firmware. The unit immediately switches to the Boot program and will accept Xmodem formatted uploads from the asynchronous serial pens or the HDLC part. For asynchronous serial uploads, the desired program to upload and serial line parameters must still be selected with the rear panel DIP switches Nora: Primarily for factory use. Cubic Communications VHF Transceiver Var n.nn mar-dd-yy Copyright “mm" CCI Request identification information for the control processor firmware. Information rerun-red includes the manufacturer, version number, date, and the copyright notice of the program. DSP firmware: Va: Request identification information for the DSP processor firmware. Information retumed included the version number and the date. Set the audio input source. it is replaced as follows: 0 = reserved, 1 = line input, 2 = internal tone, 3 = internal noise source, and 4 = CW Request the audio input source. The reply format is the same as for the 181: command. Change the amplitude based squelch level. Digits 1 through 3 represent l the sigral level in dBm that must he present to open the squelch with th- 1 representing the hundreds odem, and the 3 representing the units of ‘ dBm. This number is implicitly negative. If it is set to 113, the squelch will open without regard to signal amplitude. Note that the squelzh may also be opened by the carrier-lo-noise ratio independently of this setting Request cur-rent squelch level senings - both level and noise. The reply format is the same a for the 1.123 and N12 commands. 3.8 Issue 1.0 QCUBlc-GOMMUNICATIONS NFC-100 TECHNICAL MANUAL Ammunmmwdm Table 3-3 Radio Command and Status Messages. 3 that represents the desired mode. Mode 0 is analog AM modulation, mode 1 is AM~MSK digital modulation, and mode 2 is DBPSK digital modulation. Presently only Mode 0 is valid Request the current model The reply format is the same as in the Mn Set the carrier-to—ncise mio based squelch. Digits 1 and 2 represent the carrier-to-noise level in dB, range 0~99 dB, that must be present for the squelch to open. Note that the squelch may also be opened by the signal amplitude independently of this setting. Settings > 40 dB may not operate reliably. Report current transmitter forward power in watts. Run the power-on-self—test (POST) sequence. This test is run automatically at power-on, but may he repeated at any time with this command. Request the results of the most recent power—on-selfltcst (POST) sequence. The POST sequence includes the BlTE (est. Each of the 11 characters represents one of the tests performed when the POST sequence is run and is replaced with a l to indicate that the test failed or ‘ a O to indicate that the test passed. Starting with the first (lefl most) n character, the definition of each test bit is “ follows: Control processor prog'am ROM test failure Cntrol processor RAM test failure DSP processor self test failure BITE test failure Power Supply Test Issue 1.0 3.9 ATC-100 TECHNICAL MANUAL a CUBIC. COMMUNIGA‘I'I ONB Amnln- Mammal“ Table 3-3 Radio Command and Status Massages. -__, Psnnnnnnnn Request status of power supply voltage. The 8 11 characters represent th ‘ status or the power supply voltages. Each n is replaced with a l to indicate a fault condition exists, or a 0 to indicate a fault condition does not exist. Starting with the first (lefi most) 11 character, thedefinition of each fault bit is as follows, -1 7 too low -17 too high . *8 too low +8 too high +17 too low +l7 too high +28 too low +23 too high All bits will be cleared to 0 whenever the associated fault condition g - -‘ away. FNF’WhPPNr‘ Note: For negative voltages, ‘lao low 'm8flm 100 class to zero Volta". Set the transmitter power output to an watts. Range: 1 — 25 watts (Default value is 25 watts.) Report the current transmit power setting. The reply format is the same 3 a for the PWRnn command Enable or disable updating Received Signal Smength indication (RSSI) output. Replace the n with 1 to enable RSSI operation or 0 to disable RSSI output When RSSI output is disabled, updating ceases. (Default is on.) Request current stams of the updating RSSI output (on or ofi). The 11 character is replaced with a 1 if R85] is enabled, or a 0 if RSSl is disabled. 5123455 Mn Lnnn Nnnn Ari Gnrm Iln an Request receiver operating parameters. Each of the reported parameters is formatted the same as for the individual requests. Requen the current audio output level in dBm. The 1 character represents the sign of the value and will be either + or -. The 1 digit represents the tens of dBrn, and the 3 represents the tenths of dBmt Range -50.l to +12 dBm. Request signal strength in Mode 0. The i character represents the sign ofthe value and will be either + or ~. Digits l lhmugh 3 represent the significant digits of the signal strength in dB relative to one milliwart where 1 represents the hundreds ndem and the 3 represents the unis 0 dBm. Range: -1 15 to +l2. OCUBIQCOMMUNICATIQNS ATC-flm TECHNICAL MANUAL Awummmwam Table 3-3 Radio Command and Status Messages “Same as the SS? command except that the returned value IS in units of In dB. This gives more resolution for making certain measurements. Request the current carrier-to—ncise measurement. The returned value ' expressed in dB with the 1 representing the 1005 (1de (always 0) and the 3 representing the units ode. Range: 0 to 50 dB. Transmit/receive switch for Mode 0. To switch to transmit replace the with l. to switch to receive replace the n with 0. Set the fiequency of the tone generator (or fiequency shit} in FSK mode to am Hz Range - 50 to 6000 Hz. (Default is 1 kHz.) Sets the transmitter ofi'set. TOD is no offset, T01 is -4ItHz. and T02 is +4 kHz. (Default is TOO.) Set the Mode 0 transmit timer value, The nnnn characters represent the maximum time in seconds that the transmitter may stay on. Range: 1 through 1020 seconds. A setting of 0 disables the timer. The default is timer disabled. Request the transmit/receive srams. If the unit is in the receive state the reply will be T0, ifin transmit, the reply will be T1. Request the current transmitter offset frequency. The reply format is the same for the TOn command above Turn on or off vector feedback. Replace the n with l to turn on vector feedback, or a 0 to turn off vector feedback. Vector feedback is on by default at power on. Perform the vector feedback calibration and store the constants in a tabl in the EEPROM. Before executing this command, a dummy load must . be connected to the antenna connector. The calibration may take over 3! seconds to complete. and activity is signaled by a click for every frequency stored in the table The command is complete when the clicking stops. Vector feedback is turned on at the completion of this command, Requests status ofvector feedback. The reply is the same as for the VFn command. Issue 1.0 3-11 ATE-100 TECHNICAL MANUAL OCUBIC-CQMMUNIGATIDNS Amara-cue mum-Im- Table 3-3 Radio Command and Shtus Messages. Requests the vector feedback values for the current fi-equeney. The rep] is the same found as the Wltnnnnn and VEoznnnnn commands. Sets the values in the vector feedback constant table in EEPROM to zero. This prevents the use of vector feedback The m1, command will rebuild the table. Store the value tnnnnn as the 1 vector feedback value for the current frequency in the table. The value must he in the range nf-32768 to Run the vector feedback calibntiun mutine on the current fi'eqllency only. The result is stored in the vector feedback calibflfiou table. Store the value tnnnhn m the Q vector feedback value for the current frequency in the table. The value must he in the range of-32768 to 32767 Where ennn represents the sign and digits ofthe power supply voltage in units of ll lo volt, naminal values are: VPS+280 +170 +080 —170 3-12 Issue 1.0 a; QGUBIB-COMMUNICATIONS Ammummemmum 3-2 POWER UP AND TESTING CONSIDERATIONS. Whenever power is applied to the Innsceiver it will execute a Power On Self Test sequence This sequence tests several functions inside the transceiver including memory tests, a confidence test of the configuration options stored in non-volatile memory. and a BITE (built in test equipment) test of transceiver fimctions. Since it is often required that the transceiver not send any unsolicited bus messages, the transceivers will not announce a wait condition ova the bus. During the wait condition1 the transceiver will only respond to a limited subset of commands flout the bus. These are: : 7 Request interface status message P0? Request results of Power On Self Test ! Clear wait condition and proceed with startnp While in the wait condition. if the : ? command is sent. the transceiver will respond with: TE : EEPR or TE : POST This indicates that the transceiver is waiting. This condition can only be cleared by sending the ! command To determine the reason for POST failure, the user should then request POST results (PO?) and if this shows BITE failure, also reqth the BITE results (BI?) afler clearing the Power on Wait condition with the ! command. Issue 1.0 ATS-100 TECHNICAL MANUAL N (YT E: In the event of a POST failure, the radio will emit a sequence of failure codes in morse code. These codes should he relayed to CCI in order to assist in troubleshooting. The proper way to structure a remote control program to handle this condition is to query each-transceiver for interface status (: ?) before sending any other commands at power up and wait for the reply. A reply will not he sent until a wait condition has been entered or normal operation has been entered. If the wait condition is indicated, send the l command and test again This process should be repented until the unuseeiver responds with an interface shins other than TE : (serial interface.) 3-3 EEPROM FAILURE. If a POST failure was caused by a corrupted EEPROM, send the VFCLR command to reset the vector feedback constant table values in EEPROM to zero Next, connect the transeeiverto a 25 watt. 500 dummy load. Then send the VFCAL command to rebuild the table. 3-131(3-14 blank) ®CUEIQGOMMUNIGATIDNB Awrdn-Cummnfllydma ATC-100 TECHNICAL MANUAL CHAPTER 4 GENERAL THEORY OF OPERATION 4-1 INTRODUCTION. This chapter contains a block diagam description of the ATC-IOO. Each oflhe hearth/modules are discussed in the paragraphs below: (See figure Fo—Z.) NOTE: AC input is standard, DC input is optional. 4-2 BLOCK DIAGRAM DISCUSSION. 4-2.1 Mama The Recepucle/RF] rum keeps internally generated power supply switching noise of the input line When the rear panel power switch (53) is set on, power is applied to the power supply module through the Receptacle/RF] Filter, through the circuit breaker (CBI) and the Line Filter. 4-22 ML. The Line Filter hoardkeeps internally generated power supply switching noise off the input line. When the front panel power switch is set ON, input power is applied to the power supply module through the Line Filter board. » 4.2.3 Meals—mm. The power Simply module is a switching regulated type that provides +28, +8, +17, and -17 VDC to the RF Analog Board. Digital Board. PA Module and the TX Synthesizer Module using 90 to 250 VAC input power (automatically sensed). Fault detector circuits send a fault signal to the Command Input Latch in the Digital module if any of the voltages fall below a preset level. 4-2.4 REM The RF Analog Module contains the RF Section, I' IF, 2“ IF, Mode 2/3 faStACrC Detector, Mode 01] AGC Filter, AGC Shaping Network, Mode 01 l Transmit Audio input, Mode 0/1 Receive Audio Driver, Receiver Signal Strength Indicator (RSSI) Driver, LED Drivers, DSP Clock, 10 Ml-lz Reference, RF Bite Circuits. Refer to the RF Analog Module schematics in the back of this manual for each of the circuits described below. ' ' 4.14.1 Mm The RF Section contains the directional coupler. transmit/receive switch1 higltpass filter, limiter, highm filter/FM broadcast notch, l'l RF preselector. RF AGC attenuator, RF amplifier, 2" RF preselector, fixed attenuator. l“ mixer. and the 1“ local oscillator. Each of these circuits are described below. 4-2.4.l.l 2mm The first section on the antenna pon of the RF/Analog board is a directional coupler etched onto the printed circuit board. The directional coupler allows a very low path loss for both lransnined RF as well a received RF signals. The circuit couples a small BITE signal into the receiver from end fior functional testing while keeping the sigtal radian'ng out the antenna to a very low level. 4-2.4.l.2 Z‘mmmitkcglve Swirgh The transmit/receive switch is used to route the transmit signal to the antenna when in transmit mode and to route the signal received from the antenna to the receiver when in receive mode. Two PIN diodes (C111 and CR2) are used for this function. When in transmit mode, both diodes are biased on, the trunk signal goes through the series diode (CRl), while the shunt diode (CRZ) provides a high impedance at the C1/CRl node through the 90 deg-ea phase shirt network (C130 - C56). In receive mode, both diodes are off, presenting a high impedance which allows a low loss path h'om C] to C7. 4-14.13 M The highpass filter (C7 - C14) rejects frequencies at the 1“ [F frequency (45 Mil-Ix) from entering the rest of the RF circuitry. It also attenuates signals which could create harmonics in the RF passhand (1 la - 137 MHz) from reaching the l" mixer. 4-2,4.l.4 1 Miller. The RF limiter is used to keep very high level signals below levels which could cause damage to active components downstream. Diodes CRIS and (31145 provide a fast responding clamp to limit the voltage. CR“ is a PIN diode which provides a shunt impedance which decreases with increased RF level to provide additional promotion. Printed inductors ML] and MLZ along with shunt capacitance fi'om C46, PCB traces and diodes form a lowpass filter. 4-2.4.l.5 WWII. The circuit of C20 - C26 is an elliptical highpass filter specifically designed to attenuate signals in the FM broadcast band (88 - 108 MHz), while providing a low path loss to signals in the desired band (1 18 - [37 MHz). 4-2.4.1.6 11mm The 1’ RF preselector is to break the aircrafl hand (1 IS -137 MHz) into 4 ranges to provide low loss in each of the ranges and good selectivity outside the range. The 4 ranges are achieved by using Pl'N diodes (CR9 - CR12) to switch in or out variable capacitors (CRSZ, 33. 42 and 43) which resonate with Ll] and LN. PRELIMINARY Issue 1.0 4-1 ATC-100 TECHNICAL MANUAL 4-14. 1.7 85 AQQ Armstrong. The RF AGC attenuator is used to provide a voltage controlled attenuation of the RF signal to prevent circuits downstream from functioning in a non-linear fashion. As bias current increases through Pl'N diodes CRZS and CRZG, their RF resistance decreases and the signal is attenuated. The RF resistance of CR26 connects the RF node of L32 and C101 directly to RF ground (C100). The RF resistance of CRZS connects the RF node of L31 and C97 directly to RF ground (C99) through a 41 ohm termination (R165). This circuit provides a low VSWR at the input (C96 side) at all attenuator settings with the 90 degree phase shifi network formed by C97 - ClOL This circuit has a range of approximately 20 dB. 4-14.13 BE Amplifier. The RF amplifier is used to boost the input signal to overcome losses downstream as well as beginning to establish system noise figure. The resistor network between U8 and C48 serve to provide an RF pad to the amplifier, which helps input VSWR and smbility (to oscillation). The resistors also provide the DC his to U8. 4-2.4.1.9 21m The 2“ RF preseleetor is nearly identical to the 1ll RF preselector. Its main diffm—ence is it has more selectivity than the 1‘l preselector at the expense of slightly more insertion loss. The better selectivity and higher loss are appropriate here because it follows the RF amplifierr The 1" and 2" RF preselectors produce a smooth cascade with the RF amplifier (and bias pad) acting as an impedance buffer, 4-2.4.1.10 £ixg¢ Amnggrgr. The three resistor pad (R147, 149 and 150) provide the 2“ RF preselector with a stable impedance while also lowering the level to the first mixer (Zl).The three resistor pad (R147, 149 and 150) provide the 2" RF preselector with a stable impedance while also lowering the level to the first mixer (Zl). 4-2,4.l.11 l" Mr'xz. The I' mixer (Zl) translates the RF signals to the 1“ IF frequency (45 MHz), The drive signal from the 1" L0 is filtered through a lowpm filter (C83 - C88). The L0 port sees a broadband termination with the bandpass network (L30IR152 - CBQIRlSS) 4-2.4.l.12 l" Lg‘ffl willglgr. The 1“ L0 is uSed (0 conven the incoming signal to the LE. frequency of 4s NEHJ. The frequency of the 1’ L0 can be found by adding 45 MHz to the tuned channel fi-equency. The output level ofthe 1“ L0 is +11 dBm that is fed to the l‘ mixer, 21. The Voltage Controlled Oscillator generates the Pl L0 frequency in 2 hands. Q34 and associated circuitry operates from 163 to [71.975 MHz while Q37 and associated circuin'y operates from 172 to 181.975 MHL ,, 4-2 ©cuarc.c0MMuch'r|aNs Anlmlam-cmmllflwdmuhs 5 VDC on the FLTSELI line connected to R553 switches to the 172 to 181,975 MHz VCO. The VCO signal is amplified by (257 and Q5 1 to buffer the VCO and increase the level to +17 mm The frequency of the 1“ L0 is determined by a digital phm lock loop. The 10 MHz reference circuit provides a highly accurate signal that is divided by 100 to provide 100 KHz as a comparison frequency for the digital phase detector contained in I’LL integrated circuit. U53. The signal is amplified and buffered by Q42 and input to Pin 8 ofU53, An internal programmable divider in USE) is set to divide by 100. The VCO signal is amplified by Q57 and input to the RF 1'N pin ofU53. This signal is divided by a programmable divider contained in US} and used as the second inputto the digital phm detector contained in U5]. The phase detector genentes an error voltage on the PH? pin of USS. This voltage is integrated by Q26 and invemd by 1156 to provide a DC tune voltage ( TP13 )to set the VCO on the desired frequency. Programming of the Phase Lock Loop is accomplished by 3 line serial interface consisting of Data. Clock, and ISTLOEN. A data word consisting of 24 bits is clocked into registers contained in U53 and latched on the rising edge of the ISTLOEN' line on the STROBE input to U53. 4 data words are required to program U53, providing initialization and Erequency setting. Once initialized. the fi-equency is changed by a 32 bit word. 4-241 1” [E (1; MHz) The 1“ IF contains the l’ mixer termination, lll 45 MHz IF amplifier, IF AGC attenuator, fixed attenuator, crystal filter, 2"1 45 MHz IF amplifi , 2" mixer. and the 2" local oscillator. Each of these circuits are duuibed below, 4-24.24 [” Mg“ r IQMiMigfl, The leort of the l' mixer is mailed to a highpass filter and broadband tennimtion circuit (between Cl I0 and L4G). At 45 MHz, this circuit provider a low loss path between the mixer and [F amplifier (U 15). Out of hand, signals are terminated into R187 and R189 for a low VSWR over a very broad frequency range. 4-24.22 WM Afierthelossesof the 2“ preselector, pad and mixer, the signal needs to be boosted again, U15 serves this purpose. L40, 4] and C128 lower the VSWR chlS at 45 MHz U2, 43 and C129 serve as a DC bias path and parallel resonant circuit at the output of U15. :,. Issue 1.11 acuarmcuMMUNrcan-rnus Ane-wlmcflmhfl'ydm 4-2.4.2.3 mm The [F AGC attenuator (C12! - C170) is very similar to the RFAGC attenuawr. The main differences are the fi'equency range (45 MHZ instead of the aircrafl band (118 — 137 MHz», and two sections instead of one. The IF AGC network also contains three 90 degree phase shifi networks (C121 - C170). The two lF AGC networks are also placed in a mirror image fashion to produce low VSWR to both the input (C121) and output (C170) at all amnuation settings. The IF AGC attenuator ha a range of approximately 40 dB. 4-24.24 £5“ at Arzgngarz. The resistor network of R19, 2, 20. 21, and 121 helps to stabilize the input impedance of the crystal filter network with var'ying attenuation from the IF attenuator circuit. 4-2.4.2.5 MLEL‘IEH. The crystal filter (1-11) provides selectivity to keep components downstream within their linear range. The inductors and capacitors (C141 -c142) match so ohmsupoothecrystal impedance of approximately 500 ohms. The adjustments in this circuit are critical to provide a repeatable group delay fi’om unit to unit for proper response to DBPSK signals. 44-42-6 WW Th= 2“ 45 MHZ IF amplifier (L119) boosts the signal level prior to the 2" mixer. 4-2.4.2.7 m Theanmixer(22)trar'rslatesthe1’I 1!” frequency (45 MHz) to the 2" IF fi'equency (456 KHZ). The drive signal from the 2“ L0 is filtered through a lowpass filter (0185 - C138). The L0 port sees a broadband termination with the bandpass network (LSZIR273 - ClQO/R276). 4-24.28 Madame The 2"‘ L0 is used to active! the 45 MHz [F to 456 10-11 and operates at 44.544 MHz The output level of +17 dBm is fed to the second mixer, ZZ. The Voltage Controlled Oscillator ( VCO ) consim of Q40 and associated circuitry. The output is amplified by Q55 and Q54 to provide the +17 dBm output to the 2'“ mixer 21. C329 is adjusted to center the VCO range to 45 MHz 13 MHz. The frequency ofrhe 2" L0 is set by a Digital Phase Lock Loop. US4 contains the reference divider, VCO divider and Phase Detector required. Frequency accuracy is determined by a 10 MJ-lz reference signal that is buffered by Q4] and input to'thé OSClN pin ofU54. The reference divider contained in U54 divides this signal by a progammed value 01'625 to provide a reference of 16 KHz to the Phase Detector. The VCO frequency is input to the FIN pin of U54 and divided by the value of 2784 Issue 1.0 ATC-WO TECHNlCAL MANUAL programmed into the VCO divider. This frequency is compared to the 1610-12 reference by the Phase Dmctor to generate an error Voltage on the PD pin if USA. The error voltage is integrated by Q3: to provide a DC Tune Voltage (m3 ) which sets the VCO to the desir’ed‘fi-equency. Programming the PLL integrated circuit is done with a 3 line serial interface. Data is clocked into US4 while the ZNDLOEN line is held low. An 8 bit datasvord initializes 1.154, a 15 bit data word programs the reference value and a 16 bit data word programs the frequency. 44.4.3 mm The 2" [F contains the 2" mixer termination, 2'“ 117 amplifier, ceramic filter, and variable gain 2"‘ [F amplifier. Each of these circuits are described below. 4.2.4.3.1 Zimmerman The IF port nfthe 2" mixer is attached to a bandpass filter and broadband termination circuit (between 128 and 1.56). At 456 KHzq this circuit provides a low loss path between the mixer and IF amplifiers (06 and U23). Out of hand, signals are terminated into R299 and R301 for a low VSW‘R over a very broad frequency range. The circuit containing L56 through 0202 is a broadband termination working down to DC. 4-14.32 2" [5 Amazing. Q6 and its surrounding components provide a gain stage prior to the ceramic filter (Pu). Resistors on the source of Q5 maintain a constant current bias. L57 and C204 are a parallel resonant tank at the output of Q6, LS7 also provides DC power to Q6. 4-2.4.3.3 figure filter The ceramic filter (FLZ) provides addin‘onal selectivity prior to the analog to digital conversion Resistor networks at the filter input and output provide the proper termination impedance to the ceramic filter. 4-2-4-34 WWW U2? is (11: final gain stage prior to the analog to digital conversion. R328 is adjusted to a set value of translation gain of the analog circuitry. 4~2-4-4 MM The Mode 2.3 fast AGC detector contains variable gain 2" IF amplifier (analog AGC threshold set) and the detector. Each of these circuits are described below. 4-2.4.4.l in 1 air: In [i r r Ihrgsjgldigll. The 456 KHz level is boosted with U23 and U24 to provide adequate levels to the detector diodes. R22 is used to set the threshold level ot‘the detector. 4-3 [WC-100 TECHNICAL MANUAL 4-2.4.4.2 MEL The IF signal into detector diode- CR6 and CR7 produce a V. wave rectified voltage for the AGC circuitry. Temperature compensation is accomplished by measuring the differential voltage of the detector diodes relative to a set of diodes with a fixed biasr A fast attack/slow decay integrator is used to quickly adjust the analog output level to allow capture of a DSPSK signal. CR}. R52 form the path to charge the integrator capacitor Cl 1 1. R69 sets the slow decay discharge path for C1 ll. A signal from the digital board is used to discharge the integrator capacitor (Cl l I) with QSO. R72, 73 and CRl9 clamp the integrator output to approximately 3 VDC. 4-245 W The circuil from R453 to C434 forms a lowpass filter for anti-aliasing from the digital to analog converter on the digital board. The AGC voltage comes from the digital board when the receiver is in mode 0 or mode 1. U26 switches the AGC voltage between the digital board (mode 0,1 or voice) or from the fast AGC circuit (C60 - R74) when in mode 2 or 3. 4-244-6 MM 11“ AGC shaping network (R87 - U4) serves to provide a reasonably linear voltage to (analog) attenuation level (in dB) transfer function. The RF and [F AGC attenuators have a very non-linear transfer curve. it is important to have a linear transfer characteristic for two reasons, AGC loop stability and RSSI reponirrg accuracy The shaping network uses two multiplier 10's (1127 and U28) to form a third order polynomial transfer network. U4 serves as a buffer to drive the AGC circuits. 4-2.4.7 [Mada Q. 1! 1mm“ dugig litgur. The transmit audio input circuit (157/158 through C405) serves two purposes. The first is to convert the balanced audio input to unbalanced. and second to buffer and filter the signal. U32A, 323 and 33A convert the balanced signal to imbalanced. Rrss to C405 filters out hiyr fiequency noise components before going to the analog to digital converter on the digital board. 4-2-45 MM The circuitry from Rl27iR12 through C2891‘0290 is a receive audio balanced input to balanced output for mode 0, l or voice. When in mode 0, l or voice, analog balanced inputs from the digital board travel through USA and are filtered in U3 B. UZS opens the audio path to U30 and U3] who) transmitting to avoid noise getting to fire audio output and into a modem, speaker or headphones. U‘jl converts the signal fi'om unbalanced to balanced and serves as a driver for a modem or otii‘er’ audio output device. The circuitry fi'om C3 S/C37 to R44 is a detecnor which provides a digital output to J2 when audio is present at U31l U [613 converts the balanced audio signal to unbalanced. UI6A, CR38 and C73 form a V: wave rectifier and integrator which produces 4-4 ©cuatc.coMMUNrr=A'rraNs A man. mu m M am a DC level proportional to the AC input. Ul7A and in surrounding resistors form a comparator with hysteresis which generates a high DC level when an audio drreshold level is achieved. Q45 and R44 produce an active low output. 4-244-9 WWW The RSSI (Receive Signal Strength Indicator) is a DC level used to drive an external analog' meter which is proponional to received signal level. refer to table 4-1. 1135 is a digital to analog converter which takes in serial data and outputs a DC voltage. U39A is a buffer and gain amplifier to drive the meter. Table 4-1 RSSI Input Slynal Volmges W RF Input 14V m _ 0,88 19.00 275.00 5,000.00 15,000.00 2.74 70,000.00 $60,000.00 7 ‘r 4-14.10 LEM: Four fi'ont panel LEDs are circuit driven. The POWER LED line is drlven directly from the +8 VDC line from the powe- supply. Tire other three lines are controlled through logic levels fi-om the digital board. 44.4.1 1 w The 135? clock circuit generates a 49.l52 MHz signal used as the timing signal for the DSP. A crystal oscillator is employed to achieve fi'equency accuracy during start up conditions. The oscillator is locked to the 10 MHz system reference frequency for precise accuracy. The Voltage Controlled Crystal Oscillator (VCXO) consiss on9. Y2 and associated components. C183 sets the center frequency of the oscillator such that the oscillator will tune above and below 49.152 MHz by 2.5 kHz The oscillator output is amplitude limited by m0 and buffered by Q39. A low pass filter and resistive attenuator reduce harmonics and set the output level to 7 dBm. Issue 1.0 ®cuara=0MMUNIcAflu~s A "we!“ cm- saw-m an, .,..,.,.,.,,, The DSP Clock is locked to the 10 MHz system reference using a Digital Phase Lock Loop. The reference divider. VCO divider and Phne detector are contained in integrated Circuit U65, The IOMHz REF signal is amplified by Q44 and input to the OSClN pin of U65. This signal is divided by the reference divider to provide a 16 KHz reference to the th Detector. The output fi'om the crystal oscillator is input to the Fl'N pin of U65 where it is divided by the programmed value of 3072 to provide the second input to the Phase detector. The phase detector generates an error voltage on the PD pin of U65 . This voltage is integrated by 019 to provide a DC Tune Voltage (m4) to set the oscillator on frequency. 4—2-4.” Misfit—Reining The 10 MHZ reference circuit provides a 10 MHz signal to synchmniu the 1" L0, 2“ L0, DSP Clock, Bite Generator and Transmit Synthesiur. A TCXO is employed for frequency accuracy over temperature variations and an input for an extemal 10 MHz reference is provided. Y] is fire Temperature Compensated Crystal Oscillator. (TCXO) This provides a 10 MHz signal accurate within 2 parts per million. (ppm) This signal is fed through solid state switch U47. amplified by (246 and low pass filtered, then connected to the 1“ DO, 2"4 L0, DSP Clock, and Bite generator. Amplifier Q48 provides a 50 Ohm output for the reference coax to the Transmit Synthesizer. An external 10 MHz reference can be connected to the ATC»100 and switching from internal to external is done automatically by detecting the presence of an external 10 MHz signal. The EXT rum-1: is input to the RF Analog board on 18. The signal is limited by CR40 and CR“, then amplified and bandpass filtered by Q 15 and associated circuitry. CR43 and U46 detect the EXT lDMI-lz signal and switch U47 from the internal path to the enema! 10 MHz path. Simultaneously the 5 VDC power is removed from Yl to prevent interference. 4-14.13 Rf BITE glimgjg The RF BITE circuit (C368 through R599) is used to produce RF levels in the aircraft band. Q47 boosts the 10 MHz reference signal into U45A which divides the frequency of the signal by two to output a 5 MHz square wave. U4SB takes the 5 MHz square wave and outputs every narrow pulse at a 5 MHz rate. The spectrum ofuris waveform is a 'comb" of fi-equencies at 5 MHz intervals whose amplitudes are reasonably flat through the aircrafi band. The fi'equencies of this comb generator which earl he used for aircrafl band testing are 120. 125. 130. and 135 MHz. R597 - R599 provide attenuation of the signals as well as an impedance buffer. Issue 1.0 ATC-100 TECHNICAL MANUAL 4—15 TX §xnmm’gg MM, The Transmit Synthesizer provides the on channel carrier for the A'rc-roo o-ansrnitter. During receive mode the syntheriur output is switched off to prevent interference with the receiver. ' “4 The Voltage Controlled Oscillator generates the transmit fi'equency in 2 bands. Q9 and associated circuitry operates from “8 to 126.975 MHZ while Q12- and associated circuitry operates fiom 127 to 136.975 MHz. 5 VDC on the FLTSELl line connected to R57 switches to the 127 to 136.975 MHz VCO. The VCO signal is buffered by UN], QlB, Ull. and UlS. A 0 Volt low signal on the TXSYN ONIOFF line causes U1] and UN to shut off the signal path during receive. U16 amplifies the signal to the +17 dBm level. The frequency of the Transmit Synthesizer is detemrined by a digital pbm lock loop. The 10 MHz reference circuit provides nhighly accurate signal drat is divided by 100 to provide 100 KHz as a comparison fi'equency for the digital phase detector contained in PLL integrated circuit, US. The signal is input to Pin 8 of US. An internal programmable divider in US is set to divide by 100. The VCO signal is amplified by U10 and inputto the RF lN pin of US. This signal is divided by a programmable divider contained in US and used a the second input to the digital phase detector contained in U5. The phase detector generates an error voltage on the PHP pin of US. This voltage is integrated by OS and inverted by U7 to provide a DC tune voltage to set the VCO on the desired frequency. Programming of the Phue Lock Loop is accomplished by 3 line serial interface consisting of Data, Clock, and TXSY‘N EN. A data word consisting of 24 bits is clocked into registers contained in US: and latched on the rising edge of the TXSYN EN line on the STROBE input to US. 4 data words are required to program U5, providing initialintion and frequency setting. Once initialized, the fi'equency is changed by a 32 bit word. 4-25 M ‘ Madge The Digital module contains two major sections: the Control Section and the DSP Section. Each of these sections is described below 44.6.1 M As shown in figure 4-1, the Control Section governs all awects of the transceivers operation. The Control Section receives commands and transmits status via a R5232I485 interface. All receiver operating parameters. such as frequency and bandwidth are controlled by the Control Section. In addition, the Control Section stores calibration parameters in non-volatile memory which are retained when power is removed. 4-5 ATS-100 TECHNICAL MANUAL QQUBIQCOMMUNICATIQN- A ”may”. sauce-m mum-pm 11» Control Section contains a microprocessor which has a 16 bit dara bus The clock frequency ofthe microprocssar is 50 MHz The program is stored in 1 128K x 16 bit flash memory and the data memory consists ofa 32K x 16 bit static RAM. Non-volatile storage requirements are provided by a 8K x 8 bit EEPROM. A CPLD is use to generate the address decoding logic circuitry for the various Control Sectiun peripherals. Kn additional 1/0 port in the CPLD is used by the microprocessor for control of the RS-485 interface, the RS-232 interface and other off-board circuitry. CJI mam man“ : sum! 1 . Druor m“ , pnnsm m. war rar — isnrr arm emu-u ms my [ 1 mi PDlJue] an, new - _ unrr m ‘ ”m“ MW ”°""°’ M mm m mum _. mart CPI-D up”, Conn! . fix: =--~ r‘" rzercxro rust-i EPROM HDLC_TXEN HDLC_KXEN Figure 4-1 Control Section Block Diagram. M Issue 1.0 chalc-CDMMUNIGATIONB Amen-MW mam The microprDCessor uses a 12 bit MD to monilvr the power supply voltages (-I W, +I7V, +8V. +28V) as well as the Forward and Reflected power levels. 110 ports provide processor output to the analog and DSI’ sections of the transceiver. D-Intches are clocked by decoded addmses gated with a processor write signal. Some oflhese latched output lines are grouped together as enable, clock, and data lines and are operated by the processor as synchronous serial ports. Other latched output lines are used as control signals directly. IIO signals include: MICfiILEY lndiutes that the microphone key has been controlled on the rear panel or programmed on the serial port. EXTfiREF Indicates that the extemal refermce is on. L0_FLT Indiutes that the 1“ L0 section hu detected an out of lock condition. DSPC_FLT Indicates that the DSP Clock ha detected an out of lock condition TXSYN_FLT Indimtes that the TX synthesizer has detected an out of lock condition lST_LO_EN Enables serial data to be written to the 1’ Local Oscillator sectionl 2ND7L07EN Enables serial data to be written to the 2" Local Oscillator section. BITE_EN Enabl: the BITE Test. TXSYN_EN Enables serial data m be written to the Transmit Synthesizer. DSPC_EN Enables serial data to be written an the DSP Clock. RSSI_EN Enables Data to be clocked into RSSI DAC. PA_ENAELE Enables the Power Amplifier. FLTSELO Select one of four preselector FLTSELI filters. Issue 1.0 ATC-100 TECHNICAL MANUAL T)(_SYN_ON_OFF Enables the transmit synthesizer output. SRLCLK Clocks out the control data to all modules. " M SRLDATA Control Data to all modules. Funha'more, an RS~485 and an RS-232.serinl into-face is available as a directly communication link to the Control Section via the microprocmor as shown in figure 4-2. The microproceuor may use either of these two ports for maintenance or other predefined purpose. 4-7 ATc-100 TECHNICAL MANUAL ®GUEIGCOMMUNIGATIONB Am-Mdlocufimm‘ml —> CONNECTED TO FPGA Figure 4-2 Control Section Communication Block Diagram. Inn. 1.0 OCUBIC-CCIMMUNIGATIONB A wild cane “Melon-m 44.6.2 m The Digital Signal Processing (DSP) section contains a 4:1 Analog Multiplexer, a M bit A/D converter, a digital signal processor, 256K x 3 bit Flash EPROM, 32K x 32 bit Static RAM and a [2 bit D/A converter. The DSP Section operates semi-independently fiom the Control Section. All communication between the Control Section and the DSP Section is through the [10 ports shown in figure 4-3. When the transceivers operating parameters are changed, the Control Section sends one or more oommands to the DSP Section which makes the necessary changes to its operation, and the continues processing The processor controls the input to the 14 bit AID converter via a 4:1 analog multiplexer. This allows the XC95108 CPLD C31 ATC-1M TECHNICAL MANUAL processor to select either the Received IF, the Transmitted Audio. the I Channel Feedback, or the Q Channel Feedback. This selection is based on the configuration of the transceiver (i.e. Receive mode, Transmit mode, or Calibration mode). The AID converter samples that selected signal at a 96 KHz rate Once the analog signal is digitized, the processor will implement the modulation, demodulation, or calibration algorithms again depending on the mode of the mnsoeiver. Additionally, the processor will implement automatic gain control (AGC) drrough the use of a 12 bit DIA converter. Tire D/A converter output voltage controls the attenuators on the RF Analog Board. AGC_OUT PDIJI -o| up to] Figure 4-3 DSP Section Block Diagram. issue 1.0 NFC-10° TECHNICAL MANUAL 4—27 PA MMIQ. The power amplifier board is mounted on the aluminum heat sink and performs modulation and amplification of the transmit carrier. The modulator incorporates vector feedback to reduce the distortion of the transmitted signal and control output power. Additional functions include Temperature Sensing/Fan switch and FWD and REFL power detection. The transmit carrier is modulated using an IQ Modulator. The l DATA and Q DATA modulating signals are filtered using 3 pole active fillers and applied to modulators 21 and 12 through summing amplifiers UN and U15. The I and Q modulations are combined by PS2 and applied to the three Sage power amplifier consisting of Q3, Q5, and Q6. The output of Q6 allows a peak power of 100 Watts which isfilteredbya7polelowpasfilter. Theoutputofthclow pus filter is sampled by the directional couplers and connected by coax to the T/R switch located on the ELF/Analog board. The 2-way directional coupler provides a forward power signal for the vector feedback and forward and reflected power signals for generation of the REF PWR by CR3 and U4 and FWD PWR by CR4 and U4 sense voltages. U3 is a temperature sensing integrated circuit which provides a logicfevel for switching on a fan. Q7 provides the hid: current switch for the San connected to 13. The on and off switch poinu are programmed by a three line serial data interface at power up. 4-10 gcuatgcnmmuchr-tnus A man- “hm Moi—u..- Vector Feedback reduces dimm‘on afthe modulated signal and controls power output. The forward power sample fi’vm the directional coupler is input to the IQ demoduhtor, U6. The unmodulated carrier is input toys to demodulnte the I and Q modulation signals. Proper phase of the firrier is established by the l CAL and Q CAL signals from the DSP controlling the Phase shifier UlO. The I and Q demodulated signals are amplified by U7 and U9 then input to summing amplifiers U15 and U14. The summing amplifiers compare the input I DATA and Q DATA signals with the demodulated l and Q signals and adjusts the modulation drive to compensate for distortion caused by the modulators, summer, and power amplifia. 4-28 Ema; Pgngl‘ The Front Panel contains a four indicator LED's(i.e. Transmit, RX Signal Threshold, No Fault, and Power). and two replaceable air filtets.. The Tmnsnit indicator lights red when the unit is transmitting in any Mode. The Rx Signal Threshold indicators lights amber when an incoming signal break the squelch threshold thereby indiuting an incoming signal is being received. The No Fault indicator r—ains lighted, green, as long as no faults are detected in the unit. When a fault is detected the No Fault indicator will extinguish. The Power indicator remains lighted, green, as long as power is applied to the unit. Issue 1.0 ©=UBIQCDMMUNI=ATIDNB Amaraummmmmum. ATC-100 TECHNICAL MANUAL CHAPTER 5 MAINTENANCE INSTRUCTIONS Section I. PREVENTIVE MAINTENANCE 5-1 INTRODUCTION. This chapter contains both preventive and corrective operational level maintenance instructions. The informa- tion includes cleaning and lubrication, inspection, perfor- mance verification, troubleshooting, and suhassembly removal and replacement. 5-2 CLEANING AND LUBRICATION. Clean the external surfaces, front panel and the air inlet filter pads on the limit panel evu-y 2 weels using a vacuum cleaner or small son brush to remove any dirt or dust. The filter pads can be reused by rinsing with water, see section 5-6 for removal procedures. Do not use any cleaning agents. There are no lubrication requirements. 5-3 INSPECTION. If the unit is faulty or suspected to be faulty perform a visual inspection as follows: 5-3-1 mm Check front panel for physical damage, Check external use for physical damage. Check rear panel for physical damage. Check rear panel connectors for corrosion and loose connectors. Check rear panel cables for flayed or broken wires. 5-32 Intemgl Ingpgm WARNING With the rear pane power switch set OFF and the power cord plugged into the power source, high voltage shock danger is present inaemally al the rear panel POWER receptacle/RF] filter, AC Line Filter board, and the rear panel circuit breaker. When working on the receiver with covers removed and power applied, do not allow tools or metal objects to come in contact with receiver components. Equipment damage may occur. PPM“:- 5" Issue 1.0 PRELiMiNARY Unit contains parts and assemblies sensitive to damage by electrostatic discharge (ESD). Use ESD precautionary procedures when touching removingorinserting parts. I. Turn die unit 05, and remove the power cord fi'om the power source. 2. Using a no. 2 Phillips screwdriver, pish down and turn all captive homers onihe cover 1/4 tum counter-clockwise. and remove the covers. . Check for loose modules and circuit boards. Check for loose connectors, corrosion, or burn marks. 5. Check for frayed or broken wires and cable ribbons. 5-4 PERFORMANCE VERIFICATION. pox Because of the extensive built-in test equipment (BITE), the basic performance can be verified to a high degee of confidence with minimal external equipment. The following sections describe in detail the procedures to mn the ATC~100 self verification tests. 54.1 I nn in It Connect the power input to a suitable power source. Leave the power switched ofl' at this time. 2. Connect a 50-ohm dummy load capable of dissipating 25 watts continuously and lot) watts peak to the Antennajack. 3. Connect a serial COM] or COMZ port ofa DOS-brad computer or a Windowsm-hased computer running a DOS window to the Maintenance port. In most instances a l“Null Modern" cable or adapter is required. In many instances a gender adapter is required. Set the transceiver's rear panel DIP switches for the desired communications parameters as described in Chapter 3. 4. Power on the transceiver. 5~1 ATC-100 TECHNICAL MANUAL 5-2 5. On the computer, run the Cubic-furnished program, RCOMM, and verify the settings. RCOW remembers the settian the last time it was run. lfnutning hforthefilstfime, be sureto select the Serial interface: COM port I or 2 (Alt— I, l or 2). Then examine the serial line parameters at the bottom of the screen or window, If using the recommended Factory Default settings on the transceiver, die RCOMM settings should include Baud Rate = 38,400 Data Bits = 8. no Parity Address = 0 FIC (flow control) = OFF Terminator - Preamble - lSTX, 3ADR. lfany pain-idem need to he changed, access the Configuration/Serial menu (Ah-C, S) and the parameter to be changed. HPP-PF’P 6. Verify communications with the transceiver by typing 1D? and Return. You should see an ASCII message identifying the unit as an ATC- 100 with a canal sofiware version and date. If so, proceed to transceiver performance verification. OcuatacoMmuch-rlous 54.2 A-wdmmmmflm T . E rf i . 1. Use the PO? query to obtain the results ofthe Power On Self Test. All zErE's indicates no failures. Refer to Table 3-3 for die meaning of the individual mult bits. If desired, use the to command to repeat the less. 2. Uselhe at? query to obtain the results ofthe last BlTE test sequence. All zeros indicates no failure. Refer to Table 3-3 for the test frequencies of the individual tests. Ifdesimd. use the BI command to repeat the test sequence. The BITE sequence conducts a receiver functional test at one frequency in each' M510! band. 3. Usethe RR? querytorunflieRemoteBlTEhest and receive the mks. Refer to Table 3-3 for details on the forward power, reflected power, VSWR, modulation percentage, MAR (receiver sensitivity margin). If the BITE tat reveals no failures and the Remote BITE indium adequate forward power, law VSWR, adequate modulation percentage and MAR values, the unit is flrlly operational. Issue 1.0 QGUBIC-CCIMMUNICATIONS [immune-u commune-om. ATC-100 TECHNICAL MANUAL Section II. CORRECTIVE MAINTENANCE 5-5 TROUBLESHOOTING. 5-5.1 TruI h "n Phil , Cemin assumptions are made concerning the noubleshooting approach as applied to the receiver as follows: i. All point-to-point wiring is correct. Therefore, no malfunction is the result of a wiring (or cable connector) fault. NOTE Suspected failure ofeahles or connectors require visual inspection and continuity tests using the appropriate diagram. See FO-3 for interconnecting. schematic. 2l Malfunctions are non-interactive. Each symptom of a problem is caused by a single malfunction and no additional failures occurred during the troubleshooting process. 3. Multiple faults can be isolated if they are non-interactive. 4. Preventive maintenance has been performed (Section I). 5-52 BgiIL-ln Tag. The ATC-100 provides three types of testing: power-on self test (POST), built-in test equipment (BITE), and built-in test (BIT). Each is discussed below. 5-5.2.1 £2511 The POST is performed automatically each time the receiver is powered on Under firmware control, the POST sequences through a series of tests that checks the Conuol and DSP section of the Qigital module, then activates the BITE check. If a failure is detected, the unit generates an audio tone in morse code describing error. Record the failure data Depending on the failure, receiver functions may or may not be possible. If a BIT fault is detected afler the POST, the unit will also generate an audio tone in morse code describing error. POST results are also reported over the remote control bus. 5-522 5112, The BITE check is controlled by the firmware and is a sequence that cheels the signal path with the BITE Gena-stun This test exercises the entire receiver signal path. Differ—t frequencies are used to check each preselector filter. The BITE check is automatically pfl'formod during the POST, or may be selected manually at any time by the remote control bus. The audio output is disabled filming the POST BITE check, but k enabled during the manual BITE check. (See figure FO-Z). During the BITE check, the Control section in the D‘ or] module activates the BITE circuits through the shifi register in the Preselector section of the RF Analog module. 5-52.31 ELL During normal receiver operation, fault detectors are operating in the background Table 5-1 lists the fault detectors, their locations and the fault signal sent to the Control section in the Digital module. If a fault is detected, the Control section stores the infunnation in memory, causes the fault indication to be shown on the display. and sends the fault information over the remote control bus. The operator can View the current or cumulative faults (since power up) using the UTILITY FAULTS sofi key menu. Table 5-1 Fault Detectors. nsrc FLT RF Analog TX SYNTH FLD SELF TEST ADG " Issue 1.0 Moduletocauon . i mm worrwumrnock Transmit Synthesizer TX Synthesizer out of lock 1 Digital Board Power Supply Monitor ALi DSP Clock out of lock 5-3 ATC»100 TECHNICAL MANUAL 5-53 W. Equip”!!! troubleshooting should be performed in the following order: lnitial checks. Fault identification Front panel display interpretation. Signal tracing (lfrequired). Suhassembly replacement. P‘PPNT 56.3.1 Mm [fa problem is suspected conduct the following: 1. Check that the power switch is on and the Power and No Fault LED's on the front panel are lighted. If the Power and No Fault LED's are ofi, and the power switch is set to on. ensure that input power is con-eat. 2. Check for air flow into the unit from the front panel. The fan on the rear panel draws air througi the filter on the front panel. 3. If an external reference frequency is used, try disconnecting it, and recheck the transceiver. Check for correct external reference frequency. 5-532 inflammation Should the transceiver identify a fault, the ‘No Fault" LED on the front panel of the transceiver will extinguish" Since the transceiver is designed to be operated remotely verification of the "No Fault' LED may not be a viable option. If a malfunction is suspected Several Radio Command Messages are available to help localize and determine the cause of the problem. These command messages are: :‘.7 Request interface Status Messages. A? Request AGC status (on or oft). 81? Request BITE. status. BR? Request results of Remote BITE test. 0! Request a report of Radio Status Messages. DACn Initiate DAC nest. DAC'! Request condition of the DAC. FA? Request a report of all accumulated faults. FC'! Request a report of all current faults, FS? Request a fault summary report G7 Request manual gain status setting. IS? Request the audio input source. P0? Request resulm of the most recent POST, PS7 Request status of the power supply voltages. PWR? Request the transmitter power output. R? Request receiver operating parameter status. SS? Request signal strength in Mode 0. SSH? Same 3555? except retum value is in units of V: dB. SA? Request the audio output level in dBm, SN? Request the carrier-to- noise measurement. T? Request the Transmit/receive status. TN? Request the fiequency of the tone generator. 0 CUB IG- GBMMUNICATIDNB sum-1mm Mun-yum..- T0? Request the sin-rent transmitter offset frequency. “IT? Request the mode 0 transmit timer value. VF! Request the vector feedback'sfafms. VPC? Request the vector feedback values for the current Erequency. VFON’E Runs the vector feedback calibration routine on the cur-rent frequency. VPS? Displays the current power supply voltages. A more detailed description of these commands is provided in chapter 3. NOTE when suing the FA? or PC? Radio Commands the operator can determine the fault flout able 3-3. To determine the meaning and the maintenance action to take in response to these fault messages, refer to table 5-2. 5-533 Sim If the filled subassemhly moot be isolated using the initial check or mull idenu'fimtion interpretation, isolsm the failed subassembly using conventional signal tracing techniques Refer to chapter 4 for signal flow descriptions. Signals are checked at various locations in the equipment using an RF signal generator and oscilloscope (see figures F025 and 170-4). Refer to SECTION 54 to pass a signal through the transceiver for signal tracing. Tables 2-1 through 1-5 lists signals at the rear panel connectors. ®CUBICO COMMUNICATIONS ATC-100 TECHNICAL MANUAL "mm-m. WWI-mim- Tbale 5-2 Fault Messages. Sofiware error interrupt has occurred Aetlon To Take Divide by zero or other sofiware error has occurred. Normally innocuous and very rare. If condition recurs, report to CCI factory engineers. Use R7 query to identify all operation conditions at time of error. 1. Recycle powerl 2. if problem persists or recurs, replace RF Analog board. ‘ Isl. or 2nd L0 PLL out of lock Phase Lock Loop (PLL) malfunctioning. DSP clock synthesizer PLL out of lock Phase Lock Loop (PLL) malfunctioning. . Recycle power. 2. lfprobl- persists or recurs, replace RF Analog board. Transmit synthesizer PLL out Phase Lock Loop (PLL) malfunctioning. l. Recycle power. 2. lfpmblem persists or recurs, replace RF Analog board. DSP processor not responding to requests Digital Signal Processor or DSP Clock malfunctioning. L Recycle Power. 2. If problem persists or recurs, check 49.152 MHz DSP clock: 3. lszd, replace RF Analog board. h. lfgood, replace Digital board. EEPROM does not accept programming EEPROM faulty. Replace Digital board. 1. Check handshake lines. 2. Check host sofiwnre. One of the serial ports has timed out while msmitting Hardware handshake has presented timely transmission of a message from the transceiver. 3. Try different baud rate. Serial port overrun error Character receive to fast for Verify that host respects RTS handshake. transceiver to process. Serial port purity error Character received with incorrect 1. Check line parameter settings. ‘ parity 2. Chose host line settings. 3. Choose no-parity mode of transmission. 1. Check transceiver line parameter settings. 2, Check hast line parameter settings for match. Chamcrer received without i Serial port framing error l required stop bin Issue 1.0 5-5 NFC-100 TECHNICAL MANUAL 5-6 SUBASSEMBLY REMOVAL AND REPLACEMENT. The following procedures describe removal and replacement procedures for subassemblies at the maintenance operational level: No internal adjustments (except audio line output) or component level maintenance should be performed at the operational level. 111m functions should be performed at the factory or an authorized repair depot. Turn 05 power and remove power cord befine replacing subassetnblies, Personnel injury or equipment damage may occur. To remove the top cover, do the following: (Refer to figure F0-4 for locations. Using a no. 2 Phillips screwdriver, push down and turn all captive fasteners on the cover 1/4 turn counter-clockwise, and remove the cover. In the following procedures, to prevent damage to screw holes in flte chassis, ensure screws are completely retracted before pulling the module or board from the chasisc Module connectors may be difficult to separate. Pry gently on m sides of the connector to assist module removal. NOTE When removing subassemblies, save attaching hardware for subassembly replacemertt.‘ 5-6 QCUBIG-COMMUNICATIONE A rum-ram. em camualan mum-mm 5-6-1 Mum l. 2. r‘?‘ 9. Remove top cover. Disconnect the 4 ribbon cable connectors 12, 13, 15, 4k 17 and the single column wire connector 11 firm the board. Using an Engage/Disengage OSMT Cable Tool, disconnect coax cablesj'om 18, 19. J] i, 34 J 12. Disconnect the two coax cable connectors: a. Disconnect the antenna coax connector (14) from the board. h. Disconnect JlO coax connector from the board. Using a no. 1 Phillips screw driver remove the 7 screws from the top ofthe board. Lifltheboard outofthe chassis andnnn over. Using a 5/16 in. wrench, disconnect the 2 coax cable SMA connectors fiom the TX Synthesizer Module. Using a no. 1 Phillips screw driver remove 1 screw; that attach the metal plate to the RF Analog board. Lifi the board from the plate 10. To replace, reverse removal procedures. 5-61 Wat/lodge 1. 2. 4. Remove the top cover. Remove the RF Analog Board: tt Using a no. 1 Phillips screw drivu remove the 7 screws from the board. b. Lifl the board out of the chassis and turn over c. Using a 5/l6 in. wrench, disconnect the 2 coax cable SMA connectors from the TX Synthesizer Module. d. Using a no. 1 Phillips screw driver remove 7 screws that attach the metal plate to the RF Analog board. e. Lifi the board from the plate. Using a no 1 Phillips screw driver remove 4 screws from the metal plate that are connected to the TX Synthesizer Module. To replace. reverse removal procedures. 56.3 W l. 2. Remove the top cover. Remove the RF Analog Board: 1 Using a no. 1 Phillips screw driver remove the 7 screws from the board. bu Lifl the board out ofthe chassis. Issue 1.0 QCUBIC- COMMUNIGA‘I’I OMB Ammanmmmum 5-6.4 5-65 2. Disconnect 4 ribbon cables connectors J L 12, 15, 16 and the dual column wire connector 19 from the Digital Board 3. Using an Engage/Disengage OSMT Cable Tool, disconnect the coax cable fi-om 17 a 18. 4. Using a 5 mm socket driver, unscrew the 2 lugs fiom each of the rear panel‘s 25 pin female connectors 13 & 14. When moving board fi'om chassis ensure that the connectors 13 c 14 donothangup mtherear panel chassis. 5. Using a no. 1 Phillips screw driver, remove the screws fi'om the underneath portion of the chassis that screws to the Digital Board 6. To replace. reverse removal procedures. Eqflr dmglitig Mug; Remove the top cover. 2. Disconnect the 3 cables GND (14), +28 VDC (11), c 13. Disconnect the ribbon cable 12. 4. Disconnect the coax cable E3 fi'ont die RF Analog board. 5. Remove the RF Analog Board: a. Using arm. 1 Phillips screw driver remove the 7 screws from the board. b. Lifi the board out of the chassis and turn over. 6. On the Power Amplifier Module, locate the coax cable E4. 7. Using a 5/16 in. wrench, d'uconncct the coax cable, E4, SMA connector firm: the TX Synthesizer Module. 8. Turn the transceiver on its side. Using a no. i Phillips screw driver, remove the 8 screws fi'om the bottom of the chassis that secure the PA Module. 9. Lin the Module out (heat sink & board). 10. To replace, reverse removal procedures 5mm 5“ 1. Removethe top cover. 2. Disconnect single column connectors 11 a J2. 3 Turn the mceiver on its side. Using a no. 1 Phillips screw driver. remove the 4 screws from the bottom of the chassis that secure the power supply. Issue 1.0 5-6.6 5-6] 5-63 5-63 ATC-1DD TECHNICAL MANUAL 4. Lit} the power supply up at an angle from the bracket side. 5. To replace, reverse removal procedurs. Mama 1. Remove top. 2. Disconnect wire connections 11 thru 14 from the AC Line Filter Board. ' "’ 3. Turn the transceiver on it side. Using a no. 1 Phillips screw driver, remove the 4 screw fi'om the bottom of the chassis that secure the AC Line Filler Board. Lin board from unit. To replace, reverse moval procedures. say- Fil 1. Remove top cover. 2. Using no. 1 Phillips screwdriver remove the 2 screw from the rear panel that secure the power receptacle to the rear panel. 3. Pull the Receptacle out fiom inside the transceiver and disconnect the 3 wire connectors fiom the rear ot‘the receptacle. 4. To replace, reverse removal procedures. w' ir ui r r R-ove top cover. 2. Using a 9/16 in. wrench, remove the nut that secures the power switch to the outside rear panel. 3. Pull switch out through the inside of the chassis. 4. Using a no. 2 Phillips screw driver, move the 2 wires from the rear ofthe power switch. 5. To replace, reverse removal procedures. MM. 1. Remove top cover. 2. Disconnect the fan cable from the PA Module 13. 3. Using a no. 1 Phillips screw driver and 3/16 in. wrench, remove 4 screws and attaching hardware from the fan assra-nbly. Lifi fan from chassis. To replace, reverse removal procedures. 31-9 Arc-mo TECHNICAL MANUAL 54.10 41mm l, Starting at the lap of the filler pad cover, gently lift and pry back. 2. Work the sides and bottom and gently pull cover off. mm The cover is held on by plastic clips. Excessive pulling may damage the cover. 3. Lifl out filler pad, 4. To replace, reverse removal procedures. 5-6.” mm l. Remnve top cover. Using no. 2 Phillips screwdriver, remove 2 screws securing handles to from panel. NOTE: To remove the handle near the RF Analog Board an offset screw drive: is required. If an offset screw driver is not available than perform step 3 £4 4. 58 QCUBIGGQMMUNICATIONB A WU.- Oflu “Ml-Mfume: 3. Remove the RF Analog Board. 3. Using a no. I Phillips screw driver remove the 7 screws from the board. b. Lifi the board out of the chassis. 4. Using a no. 2 Phillips screw'dfiver, remove the lower screw. 5. To replace. reverse removal procedures. 5-7 SOFTWARE UPLOADING. The transceivers control and DSP sofiwarc may be replaned Ming the Maintenance connector 12 on the rear of the unit to gain iceess to the unit‘s flash memory. The upload may be done using a DOS—based personal computer with a serial bus null-modem cable and one of the COMM pans on the PC. To upload software no the transceiver control and DSP processors, refer 00 section 3-1 oflhe manual. Issue 1.0 QGUBIC-CQMMUNICATIDNB a meth- c-ue Wham-[me ATE-100 TECHNICAL MANUAL CHAPTER 6 PREPARATION FOR RESHIPMENT 6-1 INTRODUCTION. This chapter contains information to prepare the unit for reshipment including disassembly and removal from the rack mount, packaging. and shipping 6-2 DISASSEMBLY AND REMOVAL. To disassemble and remove the unit from the rack ninum, perform the follnwing procedures: I‘ Ensurethepowerissetwofl'. 2. Disconnect the input power cable. 3. Disconnect all cables fl'nm the rear panel. 4. Remove the unit fi'om the rack mount ifused 6-3 PACKAGING. NOTE The unit should be packed in the original shipping container if available. To package the unit for teshipment perform the following steps: 1. Ensure that there is sufficient foam packing material in the shipping container to protect the unit him any hard impact. Pl? l‘: Issue 1.0 2. Cover the unit with foam or hibile—type packing material. 3. Place the unit in the center of the shipping conmineri 4. If using a cardboard packing mu, securely tape the seams of the canon's top cover, bottom cover, and side flaps with reinforced packing tape. 5. much labels or stamp in indelible ink the word FRAGILE on the top, bottom, and all sides of the container. 6-4 SHIPPING. mm Unit contains pans and assemblies sensitive to damage by electrostatic discharge (ESD). Do not ship or store near strong electrostatic, electromag- netic, magnetic or radioactive fields. There are my special shipping requirements for the unit. Commercial or military surface or air shipping services may be used. LEMINARY 6-1I(8-2 blank) ®cualacommunmA~rmNa Amdnnw upon-mam ATC-fll‘l TECHNICAL MANUAL CHAPTER 7 STORAGE 7-1 INTRODUCTION. This chapter contains information for storage of the equipment including environmenlzl conditions and any special preservation requirements. 7-2 STORAGE ENVIRONMENT. The receiver should be stored indoors in the original shipping conning (or similar container) as described in chnpter 6. The humidity should be between 40 and 90?- (non-condensing) with a tempenture range of -20 In +70°C. Unit contains pans and assemblies sensitive to dnmage by elecn'oslau'c discharge (ESD), Do not shiii Eli-store near strong eiecwosiatic, electromag- netiC, magnetic or radioactive fields. 7-3 PRESERVATION. There arena specialcoveringsorpteservadon materials required tn store the receiver. PRELIMINARY Issue 1.0 1-1l(7-2 blank) GCUBIQCDMMUNIGATIDNS NFC-100 TECHNICAL MANUAL .........y...cum.l......,.4m. CHAPTER 8 PARTS LIST 8-1 INTRODUCTION. 8-2 REPLACEABLE PART‘SIISTING. This chapter contains the parts list for replaceable modules Table 8-1 lists replaceable modules and chassis-mounted and chusis-moumed Compunzuts at the upmfiona] componcnu forth: unit. (See figure FO—4 for locations.) maintenance level. Table 8-1 Replaceable Parts. “ ammmm mam — ccv Board, DC Line Filter 2608-2015- Optional, DC version only C Emmy-m aoos-zoos-x — sous-zoo:- Cable Assy, Fan Includes fan C Mumpowemmpmu zoos-um — C I CC] CCI CI to Handle, Su-pon 2-086 W mm m,“ — c 275174! was — 482914) 'Cnbic Communications Inc. (FSCM 59532) CCI CCI CCI CI ‘ CI CI C] PRELEMEREAEY Issue 1.0 s-1l(8-2 blank) ‘cullauammumcnflcnn Away“... _._.... Aroma TEchcM. MAMA. annu— ro-l. Ara-Ma aunt»: and Mounting Drawing. m 1.0 FP-mFP-z bunk) ‘FUllacflMMUNIGATIDNB Art}! on "cum", "MUM. “a. mun...- F0~2 ATCJWBIockDIlflIIM. um 1.0 NEH blank) ‘aumr. common-murmu- arm no TECHNICAL "mun. Amt-mmnflm NOTES: uan m m Lvmmmum.“ l _m_mm FO-O, Arc-100 [Malcolm-fl Diagram. an. LG spam»: bunk) ‘Fu-dficumngulmfloui Arc-m TEUNNICAI. MAL “H A um m “aha" c 2» mar—1mm gmrm'wlenm min—mm mnmm nun-«cum mmmmm FM ATG1W Emit le Locum Dilemm- lun- m na-mFP—l blank) "m4 MJ‘ firm $11.4 1. ‘.,J Amng 4 mx-zm A Fad. Aroma Sen-mac Dim-m, Anal»: um FP-MFP—W hlln _._____J|_________-____.._l. " I _—m FM Arc-mo sch-mane mgr-m. Ansley "04"! £53.33 sum/69.12 Nan: um: mm mm.- mm FP—13KFP-14 blar FO-S. A "VG-100 Schmtl’lc‘ Dim, Anllofl Modu curl—l m Elm __'_ mm mm nem- Em, FM 170100 Schemaflc Diagram, Analog "041 FP-flllFP-fl m: BMW”, I'm" _ _ m Arc-m sen-mac Dim-m. AW "W" FP-11IlFP-1I hlIr GDJMIEHfln mm Arum seminal: Diagram, Analog "04W Po-s. -fl Min , Analog lodul FF-21IIFP m Draw-m. Anllflfl um spawn-24 bu, FO-l 4113100 schlm m1 Aroma sch-mm ulnar-m. Ami-17 M04!” nay-was Mm,
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