10800 355663 10891 LT3335 Fixmaster Bro LR
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LOCTITE® Fixmaster® Metal Rebuilding Rebuild, Repair and Restore Industrial Equipment Catalog and Technical Guide 2 | LOCTITE® Fixmaster® Metal Rebuilding When you choose the LOCTITE brand, you receive much ® more than a reliable assembly, you obtain a comprehensive solutions package: • Wide product range • Advanced training programs • Engineering services • Research and development • Agency certification and approvals • Local application assistance • Global availability • Online resources at www.henkelna.com LOCTITE® Fixmaster® Metal Rebuilding| 3 Contents Introduction..........................................................................................................................4 LOCTITE® Fixmaster® Selector Guide............................................................................... 6 Repair, Rebuild and Restore Damaged Parts .................................................................. 8 LOCTITE® Fixmaster® Putties ............................................................................................ 8 LOCTITE® Fixmaster® Pourable Liquids .......................................................................... 11 LOCTITE® Fixmaster® Kneadable Sticks..........................................................................12 LOCTITE® Fixmaster® Specialty Products........................................................................13 Technical References........................................................................................................ 14 Surface Preparation Tips.................................................................................................. 14 Surface Preparation Grades of Blast................................................................................16 Mixing Tips..........................................................................................................................17 Application Tips..................................................................................................................18 Application Case Histories................................................................................................18 Typical Repair Applications...............................................................................................19 Pipe and Ducting Repairs.............................................................................................19 Metal Surface Repairs..................................................................................................21 Shaft Repairs................................................................................................................. 22 Keyway Repairs............................................................................................................ 24 Spline Repairs............................................................................................................... 25 Metal Rebuilding Composites Properties Chart............................................................ 26 Application Selector Guide............................................................................................. 27 Chemical Compatibility Chart........................................................................................ 28 Frequently Asked Questions and Troubleshooting Guide......................................... 30 4 | LOCTITE® Fixmaster® Metal Rebuilding Introduction LOCTITE® Fixmaster® composites REBUILD, REPAIR and RESTORE industrial equipment and surfaces, while extending equipment life, improving efficiency, and minimizing downtime. Providing Maintenance Solutions LOCTITE® Fixmaster® composites offer proven maintenance solutions to the problems caused by wear, abrasion, chemical attack, erosion, vibration, corrosion, fatigue, and mechanical damage. With metal reinforcement fillers, these products are machinable and have superior adhesion. They are designed to protect and extend the service life of a wide range of plant equipment. Creating Partnerships LOCTITE® branded products are foremost in the business of solving and preventing customers’ problems. With Fixmaster® composites technology providing the foundation, customers get more than a product – they get a partner who will work side - by - side with them to create and implement innovative solutions. Focusing on Customer Support Our highly experienced Fixmaster® composite Application Engineers are committed to providing the highest level of technical support and assistance in the industry. Working closely with local industrial suppliers, our Application Engineers provide full process support, from maintenance assessment to implementation of solutions. LOCTITE® Fixmaster® Metal Rebuilding| 5 This manual is designed to assist maintenance personnel through many common everyday repairs. Surface Preparation Mixing Tips Refer to page 16 Refer to page 17 Abrasive Blasting Course Grinding Proper Mixing Spline Repairs Shaft Repairs Metal Surface Repairs Keyway Repairs Pipe and Ducting Repairs Application Examples Not all repair procedures are listed. However, with the techniques shown here, combined with the versatility of LOCTITE® products and the ingenuity of the user, many hundreds more are possible. 6 | LOCTITE® Fixmaster® Metal Rebuilding Loctite ® Fixmaster ® Selector Guide WHAT TYPE OF APPLICATION IS NEEDED? PUTTY Steel Loctite® Fixmaster® Steel Putty Page 8 Color Maximum Temperature Working Time* Cure Time* Compressive Strength Common Sizes / Part Number Maximum Temperature Working Time* Cure Time* Compressive Strength Loctite® Fixmaster® Fast Set Steel Putty Page 8 Loctite® Fixmaster® Aluminum Putty Page 9 Grey Grey Light Grey 225°F (107°C) 200°F (93°C) 200°F (93°C) 30 min. 3 min. 20 min. 6 hrs. 10 min. 6 hrs. 11,100 psi 10,800 psi 11,300 psi 1 lb. kit – 99913 4 lb. kit – 99914 25 lb. kit – 99912 1 lb. kit – 39917 1 lb. kit – 97463 Stainless Steel High Performance Loctite® Fixmaster® Stainless Steel Putty Loctite® Fixmaster® Superior Metal Grey Grey Page 10 Color Aluminum 225°F (107°C) 20 min. Page 9 250°F (121°C) 20 min. 6 hrs. 6 hrs. 12,000 psi 18,000 psi Common Sizes / 1 lb. kit – 97443 Part Number 1 lb. kit – 97473 4 kg kit – 40900 LOCTITE® Fixmaster® Metal Rebuilding| 7 • • • • High compressive strength Choice of mild steel aluminum or non-metallic fillers Can be machined, drilled, or tapped after cure Excellent resistance to aggressive chemicals POURABLE Steel Aluminum Loctite® Fixmaster® Steel Liquid Loctite® Fixmaster® Aluminum Liquid Light Grey Light Grey 225°F (107°C) 200°F (93°C) 25 min. 20 min. Page 11 Color Maximum Temperature Working Time* Cure Time* Compressive Strength Common Sizes / Part Number 6 hrs. 6 hrs. 13,500 psi 17,000 psi 1 lb. kit – 97483 4 lb. kit – 97484 1 lb. kit – 97453 SPECIALTY KNEADABLE STICK Fast Setting Putty Loctite® Fixmaster® Underwater Repair Epoxy Loctite® Fixmaster® Fast Set Steel Epoxy Loctite® Fixmaster® 2000° Putty Dark Grey White Grey Grey 250°F (121°C) 300°F (149°C) 200°F (93°C) 2000°F (1093°C) 3 min. 15 min. 3 min. 30 min. Loctite® Fixmaster® Metal Magic Steel™ Page 12 Color Maximum Temperature Working Time* Cure Time* Compressive Strength Common Sizes / Part Number Page 11 Page 12 Page 13 Page 13 10 min. 30 min. 6 to 8 min. 1 hr. 12,000 psi 12,000 psi 2,600 psi 675 psi 4 oz. stick – 98853 4 oz. stick – 82093 50 ml cart. – 96604 8 oz. can. – 95724 8 | LOCTITE® Fixmaster® Metal Rebuilding Repair, Rebuild and Restore Damaged Parts Different fillers provide a range of performance characteristics, making LOCTITE® Fixmaster® composites suitable for specific applications. Putty, liquid and stick forms give you the flexibility to fix equipment throughout the plant. FIXMASTER® PUTTIES LOCTITE® Fixmaster® Steel Putty Versatile Repair Compound for Steel Non-slumping, two-part, steel-filled putty. Recommended for repairing and rebuilding worn steel components, such as bearing and fan housings. Can be machined when cured. ABS Approved. Sets in 30 minutes. 1 lb. kit – 99913 4 lb. kit – 99914 25 lb. kit – 99912 LOCTITE® Fixmaster® Fast Set Steel Putty Faster Version of LOCTITE® Fixmaster® Steel Putty Faster setting version of the LOCTITE® Fixmaster® Steel Putty. Recommended for repairing pipes and other emergency repairs. ABS Approved. Sets in 3 minutes. 1 lb. kit – 39917 Working Time Functional Cure Maximum Operating Temperature Loctite® Fixmaster® Steel Putty 30 minutes @ 77°F (25°C) 6 hours @ 77°F (25°C) 225°F (107°C) Loctite® Fixmaster® Fast Set Steel Putty 3 minutes @ 77°F (25°C) 10 minutes @ 77°F (25°C) Type 200°F (93°C) LOCTITE® Fixmaster® Metal Rebuilding| 9 FIXMASTER® PUTTIES LOCTITE® Fixmaster® Superior Metal Non-Rusting, Ferro-Silicone-Filled Composite Extremely high compressive strength and wear resistance. Ideal for rebuilding worn surfaces exposed to harsh environments. Recommended for use on all metals. Can be machined, drilled and tapped in 6 to 8 hours. For final finish cuts, let the product cure for 24 hours and use carbide tooling. Spreadable putty. Sets in 20 minutes. 1 lb. kit – 97473 4 kg kit – 40900 LOCTITE® Fixmaster® Aluminum Putty Aluminum Repairs Similar to LOCTITE® Fixmaster® Steel Putty, but aluminum filled to better match the coefficient of thermal expansion of aluminum. General purpose putty for repair of all aluminum alloy components. ABS Approved. Sets in 20 minutes. 1 lb. kit – 97463 Working Time Functional Cure Maximum Operating Temperature Loctite® Fixmaster® Superior Metal 20 minutes @ 77°F (25°C) 6 hours @ 77°F (25°C) 250°F (121°C) Loctite® Fixmaster® Aluminum Putty 20 minutes @ 77°F (25°C) 6 hours @ 77°F (25°C) 200°F (93°C) Type 10 | LOCTITE® Fixmaster® Metal Rebuilding Repair, Rebuild and Restore Damaged Parts TIPS TRICKS Loctite ® Fixmaster ® Curing Times Working time and cure depends on temperature and mass. • The higher the temperature, the faster the cure • The larger the mass of material mixed, the faster the cure To speed the cure of composites at low temperature: • Store composite at room temperature • Pre-heat repair surface until warm to the touch To slow the cure of composites at high temperature: • Mix composites in small masses to prevent rapid curing • Cool resin/hardener components FIXMASTER® PUTTIES LOCTITE® Fixmaster® Stainless Steel Putty Stainless Steel Repairs Similar to LOCTITE® Fixmaster® Steel Putty, but stainless steel filled to better match the coefficient of thermal expansion of stainless steel. Sets in 20 minutes. 1 lb. kit – 97443 Type Loctite® Fixmaster® Stainless Steel Putty Working Time Functional Cure Maximum Operating Temperature 20 minutes @ 77°F (25°C) 6 Hours @ 77°F (25°C) 225°F (107°C) LOCTITE® Fixmaster® Metal Rebuilding| 11 FIXMASTER® POURABLE LIQUIDS LOCTITE® Fixmaster® Steel Liquid Steel Casting or Molding Pourable and self-leveling, steel-filled epoxy. Ideal for casting or making molds. Works well to fill hard-to-reach areas. Can be machined when cured. ABS Approved. Sets in 25 minutes. 1 lb. kit – 97483 4 lb. kit – 97484 LOCTITE® Fixmaster® Aluminum Liquid Aluminum Casting or Molding Self-leveling aluminum liquid. Can be poured into molds and cavities. Recommended for casting aluminum replacement parts and for making molds. ABS Approved. Sets in 20 minutes. 1 lb. kit – 97453 Working Time Functional Cure Maximum Operating Temperature Loctite® Fixmaster® Steel Liquid 25 minutes @ 77°F (25°C) 6 hours @ 77°F (25°C) 225°F (107°C) Loctite® Fixmaster® Aluminum Liquid 20 minutes @ 77°F (25°C) 6 hours @ 77°F (25°C) 200°F (93°C) Type 12 | LOCTITE® Fixmaster® Metal Rebuilding DID YOU KNOW? 100% SOLIDS LOCTITE® Fixmaster® composites are formulated with 100% solids. This means that unlike solvent-based systems, LOCTITE® Fixmaster® composites will not shrink when cured. FIXMASTER® KNEADABLE STICKS LOCTITE® Fixmaster® Metal Magic SteelTM Steel Epoxy in Stick Form Kneadable, two-part paste. Working time is 3 minutes – sets in 10 minutes. Adheres to damp surfaces. Can be drilled, filed, and painted. Ideal for emergency sealing of leaking tanks and pipes. Smooths welds, repairs small cracks in castings, and fills oversized bolt holes. 4 oz. stick – 98853 LOCTITE® Fixmaster® Underwater Repair Epoxy Wet or Underwater Repair in Stick Form This putty-like material is ideal for plumbing, irrigation and marine applications because it is unaffected by chlorinated or salt water. Will stick to wet surfaces. Ideally suited for underwater repairs. Sets in 15 minutes. 4 oz. stick – 82093 Type Working Time Functional Cure Maximum Operating Temperature Loctite® Fixmaster® Metal Magic SteelTM 3 minutes @ 77°F (25°C) 10 minutes @ 77°F (25°C) 250°F (121°C) Loctite Fixmaster Underwater Repair Epoxy 15 minutes @ 77°F (25°C) 30 minutes @ 77°F (25°C) 300°F (149°C) ® ® LOCTITE® Fixmaster® Metal Rebuilding| 13 FIXMASTER® SPECIALTY PRODUCTS LOCTITE® Fixmaster® Fast Set Steel Epoxy Cartridge-Based, Steel-Filled Epoxy Cartridge-based, steel-filled epoxy. Makes fast, cost-effective repairs. Easy-to-use and easy-to-apply. Ideal for metal parts that must be back in service quickly. Can be machined when cured. Requires the handheld dispenser (P/N 98472). One mix nozzle comes included with the cartridge. Sets in 3 minutes. 50 ml cartridge – 96604 Damaged metal part filled with epoxy. Metal part drilled to original size. LOCTITE® Fixmaster® 2000° Putty Extreme Temperature Repair Single component putty designed to fill and restore damaged metal and fill cracks in environments that will see 2000°F. Water-based and non-toxic. Typical applications include header, manifold and cast iron repair. 8 oz. can – 95724 Type Working Time Functional Cure Loctite® Fixmaster® Fast Set Steel Epoxy 3 minutes @ 77°F (25°C) 10 minutes @ 77°F (25°C) Loctite Fixmaster 2000° Putty 30 minutes @ 77°F (25°C) ® ® 1 hour @ 77°F (25°C) Maximum Operating Temperature 200°F (93°C) 2000°F (1093°C) 14 | LOCTITE® Fixmaster® Metal Rebuilding Technical References Surface Preparation Tips The successful application of any LOCTITE® Fixmaster® polymer composite product is largely dependent on correct surface preparation. For this reason, it is critical that all applications begin with a thorough preparation of the repair surface in keeping with the instructions in this section. General Surface Preparation Cleaning the Surface Ensure that the surface is dry and stop all liquid leakage. Remove all dirt, paint, rust, and other contaminates by abrasive blasting or other suitable mechanical techniques. Clean the surface with LOCTITE® ODC - Free Cleaner & Degreaser or LOCTITE® Natural Blue® Biodegradable Cleaner & Degreaser. Degrease thoroughly using LOCTITE® ODC - Free Cleaner & Degreaser or LOCTITE® Natural Blue® Biodegradable Cleaner and Degreaser. Provide a profile by abrasive blasting or other mechanical means. To bond a composite to a badly degraded surface or to fill large voids, first tack weld wire mesh over the damaged area, then fill the prepared area with the composite. To prevent adhesion to a surface, as when casting parts or in tooling applications, coat the surface with LOCTITE® Silicone Lubricant (Product No. 51360) or other release agent. Areas immersed in oil must be cleaned repeatedly to draw the oil out of the surface. Use a heat gun to force oil out of the pores. Allow the surface to cool, then degrease again. After cleaning, roughen the surface to produce a good profile. The following methods may be used, but in all cases the objective is to obtain an anchor profile of 0.003 to 0.005 inches (75 to 125 microns). Abrasive blast using an angular grit such as aluminum oxide, silicon carbide, or coal slag 1240 medium grade. Round abrasive grit should not be used. High velocity water blasting with an abrasive medium is also recommended. (See Figure 1) If grit blasting is not possible, roughen the surface using a coarse grinding wheel (60 grit or coarser) or a needle gun to achieve the desired profile. (See Figure 2) Using coarse sandpaper or a file is acceptable only if the first two methods cannot be utilized. After roughening, the surface must again be thoroughly cleaned with LOCTITE® ODC - Free Cleaner & Degreaser or LOCTITE® Natural Blue® Biodegradable Cleaner and Degreaser. Repairs should be made as soon as possible to avoid rusting. The wire mesh reinforces the repair area and forms a mechanical backing for the epoxy. Figure 1. For best results, abrasive blast the application surface. Figure 2. Coarse grinding of the surface is also recommended for surface preparation. LOCTITE® Fixmaster® Metal Rebuilding| 15 Did You Know? Surface Profile Abrasive blasting not only removes visible surface rust and contaminates, but also creates a rugged, miniature mountain and valley finish. This surface roughness is known as Surface Profile. Surface Profile is critical to coating performance as it improves adhesion by increasing surface area and providing a keyed anchor pattern. Wet surfaces Exceptions to having a dry surface are when using LOCTITE® Fixmaster® Wet Surface Repair Putty, Fixmaster® Underwater Repair Epoxy, or Fixmaster® Metal Magic Steel™. These products will cure in the presence of water. Stop all leakage or seepage by: • Turning off the water flow. • Fitting a wooden peg or sheet metal screw. • Stuffing with cork, wax, rags, or any other suitable material. (See Figure 3) If the leak is caused by corrosion, the side wall may be weak. Open the hole to a point where the wall is close to its original thickness. Then plug the opening using a suitable material. All surface condensation, wetness, or dampness must be wiped clean and dried off using a hot air gun or similar device. Continue surface preparation in accordance with the preceding section on Surface Cleaning. Surface Profiles will vary depending on the type of abrasive particles, equipment and technique utilized. It is critical to achieve the correct profile depth specified for a particular coating. Inadequate quality control and lack of restriction of large abrasive particle sizes for thin coats can lead to peaks of the surface not being adequately covered. In addition, more profile means using more product to cover the surface! The diagrams below illustrate how profile must be matched to the product specification. Surface Profile Chemical contaminants that are not readily visible, such as chlorides and sulphates, attract moisture through coating systems, resulting in premature failure. Therefore it is fundamentally important to chemically clean all substrates with an industrial strength cleaner and degreaser such as LOCTITE® Natural Blue®. BAD PROFILE If the surface profile height is greater than the coating, peaks of the surface will be exposed to rust and or contamination. Figure 3. Stop leaks with a wooden plug or screw inserted in area of seepage. GOOD PROFILE When the surface profile is less than the coating, the entire surface is protected and coating adhesion is maximised. Loctite ® Composites applications require a minimum 75 micron surface profile. 16 | LOCTITE® Fixmaster® Metal Rebuilding Surface Preparation Grades of Blast Rust Grade Blast Class A Steel with mill scale layer intact and very minor, or no rusting 1 (SP-7/N4) Very light over clean with removal of loose surface contaminants B Steel with spreading surface rust and the mill scale commenced flaking 2 (SP-6/N3) Substantial blast clean with widespread, visible contaminate removal and base metal color appearing C Rusty steel with mill scale layer flaked and loose or lost but only minor occurrence of pitting D Very rusty steel with mill scale layer all rusted and extensive occurrence of pitting Blast Class 1 3 (SP-5/N1) Complete blast clean with consistent metal color all over and no visible contaminates Blast Class 2 Blast Class 2.5 Blast Class 3 © Blastmaster. Used with written permission from Blastmaster. Rust Grade D Rust Grade C Rust Grade B Rust Grade A Unblasted 2.5 (SP-10/N2) Intensive blast clean leaving shading grey metal with only contaminates LOCTITE® Fixmaster® Metal Rebuilding| 17 Mixing Tips The following tips are designed to facilitate the process of working with LOCTITE® polymer composite products under a variety of conditions. Mixing Cure Thorough mixing, in proper ratio, is critical to the performance of the material. Whenever possible, the complete container should be mixed at one time. If the material is to be mixed in separate batches, the user must be careful to adhere to the mix ratios that appear on the product label. Polymer composite compounds begin to cure, or harden, when the hardener is added to the resin. Curing is by a chemical reaction that causes exotherming, or the process of giving off heat. There are some basic principles of working with composite compounds that every user should understand. The material is mixed by adding hardener to resin. The mixing process is complete when the product is free from streaks or other variances. Failure to thoroughly mix the material will cause soft spots or overall failure of the product. Mixing should take 3 to 5 minutes. Cure Times are Mass Dependent. The larger the mass mixed, the faster it will cure. If the mixed material cannot be applied during the working time specified on the product label, mix it in smaller batches. Large masses (over one pound) can be mixed more easily by turning out the resin and hardener onto a clean, disposable surface. Mix and knead material with a putty knife or other flat tool until the product is thoroughly mixed. Do not fold material into the mix as this process can cause air entrapment that will weaken the cured product. Cure Times are Temperature Dependent. The higher the temperature, the faster the product will cure. Ideal mixing temperature is between 55°F and 80°F. If the application is to occur at higher temperatures, the product should be stored at room temperature or slightly below to slow down the chemical reaction between resin and hardener. At lower temperatures, the epoxy will cure very slowly or may fail to cure at all. To speed up the cure at low temperatures, store product at room temperature and heat parts to be repaired prior to application. The repaired area can also be heated with a heat gun upon completion of the application. Most polymer composite compounds are skin and eye irritants, and many hardeners are corrosive. Always wear appropriate gloves and goggles or face shield during mixing and handling. Observe good industrial safety practices, and review product Material Safety Data Sheet (MSDS) prior to use for complete precautionary information. Composite is turned out onto a disposable surface to ensure proper mixing. 18 | LOCTITE® Fixmaster® Metal Rebuilding Application Tips and Case Histories For Maximum Bond Pre-coat the application surface by rubbing the mixed composite into the substrate. This technique, called “wetting out the surface,” helps the repair material fill all the crevices in the application surface, creating a superior bond between the composite and substrate. The rest of the mixed product can then be applied over the pre-coat to finish the application. Pouring Liquid Composites Avoid air entrapment in cured composite by pouring close to the mold in a steady, even stream. Eliminating Air Entrapment Use a heat gun (do not use an open flame) to pull air bubbles out of cast composite. Heat will cause bubblesto rise to the top and dissipate. Creating a Smooth Finish Smooth out the uncured product with a warm trowel for a smooth, glossy finish. A heat gun can also be used to create a smooth finish. APPLICATION CASE HISTORIES PROBLEM: Leaking flange PROBLEM: Severely damaged pipe EQUIPMENT: Flange face on a chemical pump EQUIPMENT: Slurry transport pipe SOLUTION: SOLUTION: LOCTITE® Fixmaster® Aluminum Putty Flange faces, eroded by chemical exposure, were previously repaired by welding and machining. Loctite® Fixmaster® Aluminum Putty repairs aluminum faces at a lower cost and with far less downtime than conventional methods. Fixmaster® Metal Magic Steel™ Damage to this pipe was so severe that expanded mesh was welded over the opening to provide reinforcement for the epoxy application. Fixmaster® Metal Magic Steel™ was pressed over the mesh to fill and seal the application area. The pipe was ready for service in just minutes. LOCTITE® Fixmaster® Metal Rebuilding| 19 Typical Repair Applications PIPE AND DUCTING REPAIRS: Pipes are used for transporting all compositions of fluids, slurries, gases and solids. Wear, corrosion, abrasion and chemical attack can lead to progressive damage to pipe walls, leading to eventual piping failure. Industries such as coal-fired power plants, sewage treatment plants, pulp and paper processors, and aggregate sites are particularly vulnerable to pipe abrasion due to caustic and abrasive media carried in the piping system. The areas of piping most subject to wear and damage are elbows, t-junctions, reduction fittings and weld spots in both seams and joints. Flange faces can also suffer erosion, preventing effective gasket sealing. The problem of pipe damage can be as simple as a leaky pipe or as severe as a total plant shutdown, service contamination, or fire damage; but good plant maintenance depends on keeping equipment, such as piping systems, running smoothly and efficiently. The following information is intended to identify possible problem areas that can be successfully protected or repaired with LOCTITE® epoxies in order to reduce downtime and equipment failure. NOTE: Before starting any pipe repair, the line pressure must be removed. Exterior Repair – Fractures and Pinholes 1. PREPARE APPLICATION: To prepare the application, plug the hole or fracture with LOCTITE® Fixmaster® Metal Magic Steel™, an epoxy in stick form that hardens in just 10 minutes. Or use a wooden dowel, putty or plasticine. If the wall thickness is insufficient to support a mechanical plug, use a rubber patch and an adhesive such as LOCTITE® Fixmaster® 4-Minute Epoxy. Abrasive blast, grind, or file off all deposits, paint, rust, and mill scale. The area must be prepared with an extension border of 3” (7.6 cm) around the damaged area. Degrease the application area completely with LOCTITE® ODC-Free Cleaner & Degreaser. 2. REPAIRS TO LARGE DIAMETER PIPES, WEEPING PIPEWORK, AND HIGH-PRESSURE PIPES: Use a half section of pipe with a slightly larger diameter than the pipe to be repaired. A curved aluminum or steel backing plate that extends 2” (5 cm) radially and axially beyond the damaged area will also work to reinforce the repair. 3. R EPAIRS TO LARGE, LOW PRESSURE PIPES (DIAMETER > 3” OR 7.6 CM AND PRESSURE LESS THAN 100 PSI OR 0.70 MPA): Prepare the pipe as above. Inspect the damaged area to see if the fracture or crack is under stress. If so, relieve by drilling the ends and “V”-ing out the crack. Apply the epoxy to the prepared area, forcing the product into the crack. Also apply epoxy to the inside radius of the backing plate. Press the backing plate firmly over the repair area. (See Figures 4 & 5) Force out any air, and remove excess epoxy. Use ties, clamps, or wire to hold the repair firmly in place. After the epoxy has cured, the clamps may be removed and the patch coated with more product for reinforcement of the repair. (See Figure 6) Abrade the inside and outside of the backing plate and degrease thoroughly with LOCTITE® ODC-Free Cleaner & Degreaser. Figure 4. Force Epoxy into damaged area. 20 | LOCTITE® Fixmaster® Metal Rebuilding Typical Repair Applications PIPE AND DUCTING REPAIRS (Continued): 4. REPAIRS TO HIGH-PRESSURE PIPES (> 100 PSI OR 0.70 MPA): Prepare the pipe as above. Figure 5. Press backing plate over the damaged repair area. Figure 6. Reinforce repair area by tying or clamping the repair until epoxy is cured. REPAIRS TO SMALL DIAMETER PIPES: Wrap the repair firmly with reinforcing mesh impregnated with epoxy. Before the epoxy hardens, over-coat and shape the repair with a final application of epoxy. (See Figure 7) REPAIRS TO LARGE DIAMETER PIPES: Once patched, clamp into position using steel clamps 2” (5 cm) apart. Do not remove the clamps. (See Figure 8) 5. REPAIRS TO LOW PRESSURE, SMALL DIAMETER PIPES (<100 PSI OR 0.70 MPA AND < 3” OR 7.6 CM DIAMETER): Prepare as in Step 1 above. Apply 1/8” or 3 mm layer of epoxy, working it well into the anchor pattern and into the hole. Wrap reinforcement mesh treated with repair compound at least twice around the pipe. Remove excess product. As epoxy starts to cure, over-coat the repair with a final application of epoxy. Internal Repair Internal repair of pipes, elbows, and fittings is sometimes possible and necessary. This procedure should include exterior patching according to Step 3 above. Figure 7. Reinforce repair area with reinforcing mesh when repairing small pipes. 1. PREPARE SURFACE: To prepare the surface, flush the interior of the pipe liberally with high-pressure water, if available. Abrasive blast to achieve 0.003 - 0.005” (75 - 125 microns) profile. Blast inside and outside, as well as the backing plate, for the exterior patching. Degrease thoroughly. 2. EXTERIOR PATCHING: Exterior patching must be done prior to internal lining. If backing plate is not suitable, tack weld a heavy metal mesh and apply 1/8 to 1/4” (3 - 6 mm) of epoxy. 3. C OAT INTERIOR: Coat the interior by applying a series of thin coats of epoxy pressed into the abraded profile. Continue to build up the original profile. As the epoxy begins to cure, apply a 1/4” (6 mm) over-coat of epoxy to the repair area. CAUTION: PRESSURIZED LINES SHOULD BE REPLACED WHEN TIME AND MANPOWER PERMITS. Figure 8. Use steel clamps to reinforce repairs to large diameter pipes LOCTITE® Fixmaster® Metal Rebuilding| 21 METAL SURFACE REPAIRS: The following procedures are developed for surface repairs that call for filling or rebuilding a damaged metal surface. Damage caused by metal fatigue or stress cracks should be replaced. LOCTITE® Repair Epoxies are recommended for making surface repairs to restore the integrity of cracked or damaged metal. In general, epoxies are not recommended for heavy load bearing applications or for making structural repairs; however, experience has shown that successful temporary or emergency repairs can be made to seriously damaged equipment using skillful and imaginative techniques. Figure 9. Drill holes at either end of crack. Non-stress cracking problems are common to pump casings, bearing housings, valve bodies, tanks and gearboxes. NOTE: WHEN THE EQUIPMENT TO BE REPAIRED MAY HAVE CONTAINED FLAMMABLE OR EXPLOSIVE MATERIAL, PROPER SAFEGUARDS MUST BE TAKEN TO CLEAN THE AREA THOROUGHLY TO REMOVE ALL FLAMMABLE MATERIAL. IF IN DOUBT, CONTACT A LOCTITE® BRAND PRODUCTS REPRESENTATIVE. 1. PREPARE SURFACE: To prepare the surface of the damaged metal, refer to the Surface Preparation Section in this manual. Figure 10. Grind out the repair area for maximum adhesion. 2. DRILL HOLES: Drill holes 1/8” (3 mm) larger than the crack at either end of the crack. Use detecting dye if necessary to determine the actual area of the crack. If the crack is over 5” (12.5 cm) long, drill multiple holes along the length of the crack. (See Figure 9) 3. CREATE BETTER BOND: To create a better bond drill, or edge grind the cracked area with an abrasive wheel to “V” out the cracked area. After the area has been opened up, clean the area of any residue using LOCTITE® ODC-Free Cleaner & Degreaser. (See Figure 10) 4. APPLY EPOXY: Apply the epoxy with a putty knife, forcing the epoxy material into the crack. Fill the “V” thoroughly and overlap approximately 1” on each side of the application area. (See Figure 11) Figure 11. Fill repair area with epoxy. 22 | LOCTITE® Fixmaster® Metal Rebuilding Typical Repair Applications METAL SURFACE REPAIRS (Continued): SHAFT REPAIRS: 5. REINFORCING MESH: Use a reinforcing mesh, such as fiberglass or wire screening, to lay a strip of the reinforcement material over the application and imbed the tape into the epoxy. (See Figure 12) LOCTITE® epoxies can often be used to repair damaged or scored shafts. In some cases, however, the repair may not provide long-term service and should not be made. 6. APPLY EPOXY: Apply another 1/16” to 1/4” (1.5 – 6 mm) of epoxy over the reinforced mesh and smooth out the epoxy. To prevent lifting of the repair, be sure to feather the edges in keeping with the contour of the repaired equipment. (See Figure 13) 7. SPEED CURE: To speed the cure, heat the area with a heat gun or heat lamp. Never expose epoxy to open flame. Repairs are not recommended to the following shafts: • Any repair on an area subject to frictional heat such as on a shaft worn by mechanical packing. • The worn area under a bearing, bushing or mechanical seal that exceeds its width. • Shafts under 1/2” (13 mm). The Shaft Since the area to be repaired needs to be machined, the standard preparation procedures are not used. (See Figure 14) Figure 12. Reinforce the repair by applying tape over the epoxy. Figure 14. Undercut the worn area according to the following guidelines: Shaft Diameter 1/2 to 1” (13 – 25 mm) 1 to 3” (25 – 75 mm) Desired Undercut 1/16” (1.5 mm) 1/8” (3 mm) 1. UNDERCUT: Using a lathe, undercut to the desired depth. If the shaft is already worn to the recommended depth, go to the next step. Figure 13. Over-coat the epoxy/tape application with another coating of epoxy. Dovetail the ends of the worn area to lock the application into place and to serve as a guide when repairing. (See Figure 15) LOCTITE® Fixmaster® Metal Rebuilding| 23 4. M ACHINE REPAIR: Machine repair to required dimensions using the guidelines below. (See Figure 18) Figure 15. Dovetailing provides mechanical lock for epoxy. 2. FINISH UNDERCUTTING: Finish undercutting by machining a rough cut surface or gramophone pattern; the larger the shaft diameter, the deeper the threads. Degrease thoroughly. (See Figure 16) Figure 18. Machine epoxy to the original dimensions of the shaft. Lathe Speed: Feed Rate: 150 ft./min. Roughing Finishing: 46 m/min. .025 in./rev 010 in./rev 0.64 mm/rev 0.25 mm/rev Top Rake: 3° Side Clearance: 3° Front Clearance: 3° Figure 16. Roughen shaft for better adhesion. Comments: Cut dry; use carbide or high speed steel bits. If polishing is required, use only wet 400 to 600 grit emery paper. (See Figure 19) 3. APPLY EPOXY: Apply a very thin layer of the recommended repair epoxy and force into the bottom of the threads. Turn the shaft at a very low speed and continue to apply more material by using a tool, such as a putty knife, that can be bent. (See Figure 17) Figure 19. If necessary, polish repair with emery paper. Figure 17. Fill repair area with epoxy. 24 | LOCTITE® Fixmaster® Metal Rebuilding Typical Repair Applications KEYWAYS: A keyway becomes worn through constant pressure from starting and stopping. 1. PREPARE SURFACE: To prepare the surface, follow the Surface Preparation Section. Roughen the surface with a file or rotary cutting/grinding tool and degrease again. (See Figure 20) Figure 20. Roughen the damaged surface. 2. A PPLY RELEASING AGENT: Apply a thin layer of LOCTITE® Silicone Lubricant release agent to the key and to any area where you do not want the product to stick. (See Figure 21) 3. A PPLY EPOXY: Apply the recommended epoxy using a spatula or putty knife. Use a thin coat on the bottom and a thicker layer on the side walls to ensure the key will not be raised and also to ensure a close tolerance fit. (See Figure 22) 4. SCRAPE: Scrape away excess epoxy from the side of the keyway. (See Figure 23) Figure 21. Coat with release agent. 5. IMMEDIATELY REPOSITION: Immediately reposition the shaft on the hub to properly align the key, shaft and hub. Leave assembled. (See Figure 24) Figure 22. Fill keyway with epoxy and install coated key. Figure 23. Immediately scrape excess epoxy away from repair area Figure 24. Immediately align key, shaft and hub. LOCTITE® Fixmaster® Metal Rebuilding| 25 SPLINES: 1. REMOVE SPLINE: Remove spline shaft from the socket and chamfer the edges of the sockets to a 45° angle using a file. (See Figure 25) 2. PREPARE SURFACE: Prepare the application surface by degreasing surface thoroughly. Check the spline shaft for evenness and remove any high spots or rough areas by filing or sanding. Degrease again. 3. APPLY RELEASE AGENT: Apply a thin layer of LOCTITE® Silicone Lubricant release agent to the spline shaft, ensuring that the entire surface is coated. 4. MIX AND APPLY REPAIR COMPOUND: Mix and apply the recommended repair compound to the spline shaft. Do not apply product into the socket. Immediately push the spline shaft into the socket and remove excess material. (See Figure 26) Figure 25. File socket to 45° angle. Allow the epoxy to cure according to the application instructions before putting the equipment back into service. If it will be necessary to dismantle the assembly in the future, mark the position of the spline and socket in order to be able to reposition the assembly in exactly the same position. (See Figure 27) Figure 26. Install coated spline into shaft and remove excess epoxy. Figure 27. Mark the position of the spline in the socket for future assembly. 26 | LOCTITE® Fixmaster® Metal Rebuilding Metal Rebuilding Composites Properties Chart CO V ( FT ERA . 2 GE AT 1 ⁄4 ” MA TH XIM IC (°F KN ) UM ES TE S) MP CO E M RA ‡ (ps PRE TU SS RE i) † IVE TE ST NS R E ST ILE NG RE S TH NG HE HA TH † AR RD (ps (SH NE i) OR SS ED ) WO RK ING TIM E FU NC TIO NA LC MI X UR BY RA E T VO IO L UM MI X E BY RAT W IO EIG HT AG E AP NC PR Y OV AL S CO Item Package Number Type & Size 4 oz. stick Grey 16 in. 2 250 12,000 2,500 80 3 10 minutes minutes N/A N/A NSF 61 Fixmaster ® Underwater Repair Epoxy § 82093 4 oz. stick White 16 in.2 300 12,000 900 70 15 30 minutes minutes N/A N/A CFIA Fixmaster ® Steel Liquid * 97483 97484 1 lb. kit 4 lb. kit Grey 13 in.3 52 in.3 225 13,500 6,000 86 25 minutes 6 hours 4:1 9.5:1 ABS,CFIA, NEHC, NAVSEA Fixmaster ® Aluminum Liquid * 97453 1 lb. kit Aluminum 17 in. 200 17,000 6,000 85 20 minutes 6 hours 5:1 9:1 ABS,CFIA, NEHC, NAVSEA Fixmaster ® Superior Metal * 97473 40900 1 lb. kit 4 kg kit Dark Grey 0.25 2.2 250 18,000 5,500 90 20 minutes 6 hours 4:1 7.25:1 CFIA Fixmaster ® Steel Putty * 99913 99914 99912 1 lb. kit 4 lb. kit 25 lb. kit Grey 0.3 1.2 7.5 225 11,100 4,900 85 30 minutes 6 hours 2.5:1 6.25:1 ABS,CFIA, NEHC, NAVSEA Fixmaster ® Aluminum Putty* 97463 1 lb. kit Aluminum 0.5 200 11,300 4,000 87 20 minutes 6 hours 4 :1 6.3:1 ABS,CFIA, NEHC, NAVSEA Fixmaster® Stainless Steel Putty * 97443 1 lb. kit Grey 0.25 225 12,000 4,600 85 20 minutes 6 hours 4:1 9:1 ABS,CFIA, NEHC, NAVSEA Fixmaster ® Fast Set Steel Putty * 39917 1 lb. kit Grey 0.4 200 10,800 4,600 80 3 10 minutes minutes 1:1 1.8:1 ABS,CFIA, NEHC, NAVSEA S AG E AP NC PR Y OV AL IM E ET FU L (H L CU OU R RS E ) Package Type & Size TU R Item Number CO L (C OR UR ED TROWELABLE § PRODUCT FIX 3 ‡ 98853 TE M RE PE SI RA ST TU AN RE CE TE (°F NS ) ST ILE RE S NG HE TH AR (ps i) WO RK LIF E Fixmaster ® Metal Magic Steel™ * ) TROWELABLE POURABLE KNEADABLE STICKS PRODUCT LO R LOCTITE® FIXMASTER® COMPOSITES PROPERTIES CHARTS Fixmaster ® Fast Set Steel Epoxy* 96604 50 ml cartridge Grey 200 2,600 3 minutes 6 to 8 minutes 7 CFIA Fixmaster ® 2000° Putty* 95724 8 oz. can Grey 2000 675 30 minutes 1 hour 7 N/A Properties based on ultimate cure. Epoxy properties based on mixing 20g mass at 77°F. † Ultimate cure. ‡ Time to reach handling strength * Properties based on mixing one lb. mass at 77°F, 7 days cure. LOCTITE® Fixmaster® Metal Rebuilding| 27 Application Selector Guide EM E RE RG PA EN IR CY S ME CO TA RR L PR O OT SIO EC N TIO RE P N AN AIR I D NG T RE ANK PIP B S ES KE UIL YW DIN G RE AYS SH P AN AF TH AIR T RE ING D BE S, AD AR ED IN GS PA RE RT ST S OR IN G TU PU BE MP SH RE EE PA TS IR RE PA IRI NG EN GI FIX NE TU BL RE OC SA KS RE ND BU P RO VA IL TO LV DIN ES G TY PE IM S PE RE LL PA E IR RS IN AN G RE AL D PA UM PA IRI I N RT NG UM S ST PA AIN FO RT LE R S SS FIX MIN S G TU TE M RE O EL S LD W S ET AN SU D RF AC E RE PA IR S LOCTITE® FIXMASTER® COMPOSITES APPLICATION CHART POURABLE KNEADABLE PRODUCT Fixmaster ® Metal Magic Steel™ l £ Fixmaster ® Underwater Repair Epoxy £ £ l Fixmaster ® Aluminum Liquid l l l l l l Fixmaster ® Steel Putty l £ l l Fixmaster ® Steel Liquid Fixmaster ® Superior Metal TROWELABLE l £ l l l £ l l l l £ l Fixmaster ® Aluminum Putty £ l Fixmaster ® Stainless Steel Putty £ l £ l Fixmaster ® Fast Set Steel Putty l l l £ £ Fixmaster ® Fast Set Steel Epoxy £ Fixmaster ® 2000° Putty l l Preferred Choice £ Good Choice Acceptable Choice l l l £ l l H FIN IS E BL TA IN PR SA ND AB LE FIN ISH ME TA LB ON DIN G TE M RE PER SI AT ST U AN RE T FE R RE RO PA US IR ME FA S TIM T C E URE P PRODUCT GA SPECIALTY FIL LIN G TA L LOCTITE® FIXMASTER® COMPOSITES BONDING CHARACTERISTICS 28 | LOCTITE® Fixmaster® Metal Rebuilding Loctite® Fixmaster™ Chemical Compatibility LEGEND: 1 Compatible 2 Intermittent Exposure 3 Not Compatible Acetimide ............................1 Acetic Acid, 10% ................3 Acetic Acid, Glacial .............3 Acetic Anhydride .................1 Acetone ...............................3 Acetyl Chloride ....................1 Acetylene, Liquid Phase.......1 Acid Clay .............................1 Acrylic Acid .........................1 Acrylonitrile ..........................1 Activated Alumina ...............1 Activated Carbon ................1 Activated Silica ....................1 Alcohol, Allyl ........................2 Alcohol, Amyl ......................2 Alcohol, Benzyl ....................2 Alcohol, Butyl ......................2 Alcohol, Ethyl ......................2 Alcohol, Furfuryl ..................2 Alcohol, Hexyl .....................2 Alcohol, lsopropyl ................1 Alcohol, Methyl ....................3 Alcohol, Propyl ....................1 Alum, Ammonium ................1 Alum, Chrome .....................1 Alum, Potassium .................1 Alum, Sodium.......................1 Alumina.................................1 Aluminum Acetate ...............1 Aluminum Bicarbonate ........1 Aluminum Bifluoride ............1 Aluminum Chloride ..............1 Aluminum Sulfate ................1 Ammonia, Anhydrous ..........3 Ammonia Solutions, 20%....1 Ammonium Bisulfite, 20% ..1 Ammonium Borate ..............1 Ammonium Bromide ...........1 Ammonium Carbonate ........1 Ammonium Chloride ...........1 Ammonium Chromate .........1 Ammonium Fluoride ............1 Ammonium Fluorosilicate ....1 Ammonium Formate ............1 Ammonium Hydroxide, 20% .1 Ammonium Hyposulfite .......1 Ammonium Iodide ...............1 Ammonium Molybdate ........1 Ammonium Nitrate ..............1 Ammonium Oxalate .............1 Ammonium Persulfate .........1 Ammonium Phosphate ........1 Ammonium Picrate ..............1 Ammonium Sulfate, 10% ....1 Ammonium Sulfate Scrubber .1 Ammonium Sulfide ..............1 Ammonium Thiocyanate .....1 Amyl Acetate .......................2 Amyl Amine .........................1 Amyl Chloride ......................1 Aniline ..................................2 Aniline Dyes .........................1 Anodizing Bath ....................2 Antichlor Solution ................1 Antimony Acid Salts ............1 Antimony Oxide ...................1 Antioxidant Gasoline ...........1 Aqua Regia, 20% ................1 Argon ...................................1 Armeen § .............................1 Arochlor § ............................1 Aromatic Gasoline................1 Aromatic Solvents ...............2 Arsenic Acid ........................1 Asbestos Slurry ...................1 Ash Slurry ............................1 Asphalt Emulsions ...............1 Asphalt, Molten ...................1 Bagasse Fibers ...................1 Barium Acetate ....................1 Barium Carbonate ...............1 Barium Chloride ..................1 Barium Hydroxide ...............1 Barium Sulfate .....................1 Battery Acid..........................1 Battery Diffuser Juice ..........1 Bauxite (See Alumina) .........1 Bentonite .............................1 Benzaldehyde ......................1 Benzene ..............................2 Benzene Hexachloride ........1 Benzene in Hydrochloric Acid, 20%......................................1 Benzoic Acid .......................1 Benzotriazole .......................1 Beryllium Sulfate .................1 Bicarbonate Liquor ..............1 Bilge Lines ...........................1 Bleach Liquor ......................1 Bleached Pulps ...................3 Borax § Liquors ...................3 Boric Acid ............................1 Brake Fluids ........................1 Brine, Chlorinated ...............1 Brine, Cold ..........................1 Bromine Solution .................3 Butadiene ............................1 Butyl Acetate .......................2 Butyl Alcohol .......................2 Butyl Amine .........................2 Butyl Cellosolve § ...............2 Butyl Chloride ......................1 Butyl Ether, Dry ...................1 Butyl Lactate .......................1 Butyral Resin .......................1 Butyraldehyde .....................1 Butyric Acid .........................1 Cadmium Chloride ..............1 Cadmium Plating Bath ........1 Cadmium Sulfate..................1 Calcium Acetate ..................1 Calcium Bisulfate ................1 Calcium Carbonate .............1 Calcium Chlorate .................1 Calcium Chloride .................1 Calcium Chloride Brine .......1 Calcium Citrate ...................1 Calcium Ferrocyanide .........1 Calcium Formate .................1 Calcium Hydroxide ..............1 Calcium Lactate ..................1 Calcium Nitrate ...................1 Calcium Phosphate .............1 Calcium Silicate ...................1 Calcium Sulfamate ..............1 Calcium Sulfate ...................1 Calcium Sulfite ....................1 Camphor .............................1 Carbitol ................................1 Carbolic Acid, Phenol .........1 Carbon Bisulfide ..................1 Carbon Black ......................1 Carbon Tetrachloride ..........1 Carbonic Acid .....................1 Carbowax § .........................1 Carboxymethyl Cellulose ....1 Carnauba Wax ....................1 Casein .................................1 Casein, Water Paint ............1 Celite ...................................1 Cellosolve § .........................2 Cellulose Pulp .....................1 Cellulose Xanthate ..............1 Cement, Dry/Air Blown .......1 Cement Grout ......................1 Cement Slurry .....................1 Ceramic Enamel ..................1 Ceric Oxide .........................1 Chalk ...................................1 Chemical Pulp .....................1 Chestnut Tanning ................1 China Clay ...........................1 Chloral Alcoholate ...............1 Chloramine ..........................1 Chlorinated Hydrocarbons ..2 Chlorinated Paperstock ......1 Chlorinated Solvents............2 Chlorinated Sulphuric Acids . 2 Chlorinated Wax ..................1 Chlorine Dioxide ..................1 Chlorine, Liquid ...................1 Chlorine, Dry .......................1 Chloroacetic Acid ................2 Chlorobenzene, Dry ............1 Chloroform, Dry ...................1 Chloroformate Methyl .........1 Chlorosulfonic Acid .............1 Chrome Acid Cleaning, 20% ....1 Chrome Liquor, 20%............1 Chrome Plating Bath, 20% .1 Chromic Acid, 10% .............2 Chromic Acid, 50% Cold ....3 Chromic Acid, 50% Hot ......3 Chromium Acetate ..............1 Chromium Chloride .............1 Chromium Sulfate ...............1 Classifier ..............................1 Clay .....................................1 Coal Slurry ...........................1 Coal Tar ...............................1 Cobalt Chloride ...................1 Copper Ammonium Formate 1 Copper Chloride ..................1 Copper Cyanide ..................1 Copper Liquor .....................1 Copper Naphthenate ...........1 Copper Plating, Acid Process....1 Copper Plating, Alk. Process 1 Copper Sulfate ....................1 Core Oil ...............................1 Corundum ...........................1 Creosote ..............................1 Creosote, Cresylic Acid ......1 Cyanide Solution .................1 Cyanuric Chloride ................1 Cyclohexane ........................1 Cylinder Oils ........................1 De-Ionized Water ................1 De-Ionized Water, Low Conductivity ......................1 Detergents ...........................1 Developer, Photographic ....1 Dextrin .................................1 Diacetone Alcohol ...............3 Diammonium Phosphate......1 Diamylamine ........................1 Diatomaceaus Earth Slurry .1 Diazo Acetate ......................1 Dibutyl Phthalate .................1 Dichlorophenol ....................1 Dichloro Ethyl Ether ............1 Dicyandamide .....................1 Dielectric Fluid .....................1 Diester Lubricants ...............1 Diethyl Ether, Dry ................1 Diethyl Sulfate .....................1 Diethylamine ........................1 Diethylene Glycol ................1 Diglycolic Acid .....................1 Dimethyl Formamide ...........1 Dimethyl Sulfoxide...............1 Dioxane, Dry ........................1 Dioxidene ............................1 Dipentene, Pinene................1 Diphenyl ..............................1 Distilled Water, Industrial ....1 Dowtherm § .........................1 Drying Oil .............................1 Grit, Steel ............................1 Dust, Flue (Dry) ....................1 Gritty Water .........................1 Dye Liquors..........................1 Groundwood Stock .............1 GRS Latex ...........................1 Emery Slurry ........................1 Gum Paste ..........................1 Emulsified Oils .....................1 Gum Turpentine ..................1 Enamel Frit Slip ...................1 Gypsum ...............................1 Esters General .....................1 Halane Sol ...........................1 Ethyl Acetate .......................2 Halogen, Tin Plating ............1 Ethyl Alcohol .......................2 Halowax § ...........................1 Ethyl Amine .........................1 Harvel, Trans. 0il .................1 Ethyl Bromide ......................1 Heptane ...............................1 Ethyl Cellosolve § ................2 Hexachlorobenzene ............2 Ethyl Cellosolve § Slurry .....2 Hexadiene ...........................1 Ethyl Formate ......................1 Hexamethylene Tetramine ..1 Ethyl Silicate ........................1 Hexane ................................1 Ethylene Diamine ................1 Hydrazine ............................1 Ethylene Dibromide .............1 Hydrazine Hydrate ..............1 Ethylene Dichloride .............1 Hydrobromic Acid ...............3 Ethylene Glycol ...................1 Hydrochloric Acid, 20% ......1 Ethylenediamine Tetramine..1 Hydrocyanic Acid ................1 Hydroflouric Acid ................3 Fatty Acids ..........................1 Hydrogen Peroxide, Dil .......1 Fatty Acids, Amine ..............1 Hydrogen Peroxide, Con, Fatty Alcohol........................1 20%......................................1 Ferric Floc ...........................1 Hydroponic Sol ...................1 Ferric Chloride .....................1 Hydroquinone ......................1 Ferric Nitrate .......................1 Hydroxyacetic Acid .............1 Ferric Sulfate........................1 Hypo ....................................1 Ferrocence, Oil Sol .............1 Hypochlorous Acid .....................1 Ferrous Chloride ..................1 Ink ........................................1 Ferrous Oxalate....................1 Ink in Solvent, Printing ........2 Ferrous Sulfate, 10%...........1 Iodine in Alcohol ..................2 Ferrous Sulfate, Sat ............1 Iodine, Potassium Iodide ....1 Fertilizer Sol .........................1 Iodine Solutions ..................1 Flotation Concentrates.........1 Ion Exchange, Service ........1 Fluoride Salts ......................1 Ion Exclusion, Glycol ...........1 Fluorine, Gaseous or Liquid.1 Irish Moss Slurry .................1 Fluorolube ...........................1 Iron Ore, Taconite ...............1 Fluosilic Acid .......................1 Iron Oxide ............................1 Flux, Soldering ....................1 Isobutyl Alcohol ...................1 Fly Ash, Dry .........................1 Isobutyraldehyde .................1 Foam Latex Mix ..................1 Isooctane .............................1 Foamite ...............................1 Isopropyl Alcohol ................1 Formaldehyde, Cold ............2 Isocyanate Resin .................1 Formaldehyde, Hot .............3 Isopropyl Acetate ................2 Formic Acid, Dil. Cold..........2 Isopropyl Ether ....................2 Formic Acid, Dil. Hot ...........3 Itaconic Acid .......................1 Formic Acid, Cold ...............2 Formic Acid, Hot .................3 Jet Fuels ..............................2 Freon § ................................1 Jeweler’s Rouge ..................1 Fuel Oil ............................... 1 Jig Table Slurry ...................1 Fuming Nitric, Red, 20% .....1 Fuming Sulfuric , 20%.........1 Kaolin §, China Clay ............1 Fuming Oleum .....................2 Kelp Slurry ...........................1 Furfural ................................1 Kerosene .............................1 Kerosene, Chlorinated ........1 Gallic Acid ...........................1 Ketone .................................3 Gallium Sulfate ....................1 Gasoline, Acid Wash ...........1 Lacquer Thinner ..................1 Gasoline, Alk. Wash ............1 Lactic Acid ..........................1 Gasoline, Aviation ...............1 Lapping Compound ............1 Gasoline, Copper Chloride ..1 Latex, Natural ......................1 Gasoline, Ethyl ....................1 Latex, Synthetic ..................1 Gasoline, Motor ...................1 Latex, Synthetic Raw ..........1 Gasoline, Sour .....................1 Laundry Wash Water ...........1 Gasoline, White ...................1 Laundry Bleach ...................3 Gluconic Acid ......................1 Laundry Blue .......................1 Glue, Animal Gelatin ...........1 Laundry Soda ......................1 Glue, Plywood .....................1 Lead Arsenate .....................1 Glutamic Acid ......................1 Lead Oxide ..........................1 Glycerine Lye, Brine ............1 Lead Sulfate ........................1 Glycerol ...............................1 Lignin Extract ......................1 Glycine ................................1 Lime, Slaked ........................1 Glycine Hydrochloride..........1 Lime Sulfur Mix ...................1 Glycol Amine .......................1 Liquid Ion Exchange ...........1 Glycolic Acid .......................1 Lithium Chloride ..................1 Glyoxal ................................1 LOX, Liquid 0 ......................1 Gold Chloride ......................1 Ludox ..................................1 Gold Cyanide ......................1 Lye, 20% .............................1 Granodine ............................1 Grape Pomace Graphite......1 Machine Coating, Color ......1 Grease, Lubricating .............1 Magnesite Slurry .................1 Green Soap .........................1 Magnesite ............................1 Grinding Lubricant ..............1 Magnesium Bisulfite ............1 2 Magneslum Carbonate ........1 Magnesium Chloride ...........1 Magnesium Hydroxide ........1 Magnesium Sulfate..............1 Maleic Acid ..........................1 Maleic Anhydride ................1 Manganese Chloride............1 Manganese Sulfate..............1 Melamine Resin ...................1 Menthol ...............................3 Mercaptans .........................1 Mercuric Chloride ................1 Mercuric Nitrate ..................1 Mercury ...............................1 Mercury, Dry ........................1 Methane ..............................1 Methyl Alcohol .....................1 Methyl Acetate ....................1 Methyl Bromide ...................1 Methyl Carbitol ....................1 Methyl Cellosolve § .............1 Methyl Chloride ...................3 Methyl Ethyl Ketone.............3 Methyl Isobutyl Ketone........3 Methyl Lactate .....................1 Methyl Orange .....................1 Methylamine ........................1 Methylene Chloride .............3 Mineral Spirits .....................1 Mixed Acid, Nitric/Sulfuric, 20%......................................1 Monochloracetic Acid, 10% .. 1 Morpholine ..........................1 Mud .....................................1 Nalco Sol. ............................1 Naphtha ...............................1 Naphthalene ........................1 Naval Stores Solvent ...........1 Nematocide .........................1 Neoprene Emulsion .............1 Neoprene, Latex ..................1 Nickel Acetate .....................1 Nickel Ammonium Sulfate....1 Nickel Chloride ....................1 Nickel Cyanide ....................1 Nickel Fluoborate ................1 Nickel Ore Fines ..................1 Nickel Plating Bright ............1 Nickel Sulfate ......................1 Nicotinic Acid ......................1 Nitrate Sol. ..........................1 Nitration Acid(s) ...................1 Nitric Acid, 10% ..................2 Nitric Acid, 20% ..................3 Nitric Acid, Anhydrous ........2 Nitric Acid, Fuming ..............3 Nitro Aryl Sulfonic Acid .......2 Nitrobenezene, Dry .............2 Nitrocellulose .......................1 Nitrofurane ..........................1 Nitroguanidine .....................1 Nitroparaffins, Dry ...............1 Nitrosyl Chloride ..................1 Norite Carbon ......................1 Nuchar .................................1 Oakite § Compound.............1 Oil, Creosote .......................1 Oil, Emulsified .....................1 Oil, Fuel ...............................1 Oil, Lubricating ....................1 Oil, Soluble ..........................1 Oleic Acid, Hot ....................1 Oleic Acid, Cold ..................1 Ore Fines, Flotation .............1 Ore Pulp ..............................1 Organic Dyes .......................1 Oxalic Acid, Cold ................1 Ozone, Wet .........................1 Paint, Linseed Base.............1 Paint, Water Base ...............1 Paint Remover, Sol. Type ...1 Paint, Vehicle .......................... 1 LOCTITE® Fixmaster® Metal Rebuilding| 29 Palmitic Acid ........................... 1 Paper Board, Mill Waste ........ 1 Paper Coating Slurry............... 1 Paper Pulp .............................. 1 Paper Pulp with Amun. .......... 1 Paper Pulp with Dye .............. 1 Paper Pulp, Bleached ............ 3 Paper Pulp, Bleached, washed ................................ 3 Paper Pulp, Chlorinated......... 2 Paper Groundwood ............... 1 Paper Rag................................ 1 Paper Stocks, Fine ..............1 Paradichlorobenezene ........2 Paraffin, Molten ...................1 Paraffin Oil ...........................1 Paraformaldehyde ...............1 Pectin Solution Acid ............1 Pentachlorethane ................2 PentaerythritoI Sol. ..............1 Perchlorethylene, Dry...........2 Perchloric Acid, 10% ..........3 Perchloromethyl Mercaptan .. 1 Permanganic Acid ...............2 Persulfuric Acid, 10% .........3 Petroleum Ether, 10% .........3 Petroleum Jelly ....................1 Phenol Formaldehyde Resins....1 Phenol Sulfonic Acid ...........1 Phenolic Glue ......................1 Phloroglucinol .....................1 Phosphate Ester ..................1 Phosphatic Sand .................1 Phosphoric Acid, 85% Hot .3 Phosphoric Acid, 85% Cold . 3.Phosphoric Acid, 50% Hot 3 Phosphoric Acid, 50% Cold . 3 Phosphoric Acid, 10% Cold . 1 Phosphoric Acid, 10% Hot .3 Phosphorous, Molten .........1 Phosphotungstic Acid, 20%.. 1 Photographic Sol. ...............1 Phthalic Acid .......................1 Phytate ................................1 Phytate Salts ......................1 Pickling Acid, Sulfuric .........3 Picric Acid Solutions ..........1 Pine Oil Finish .....................1 Plating Sol. as follows: Brass Cyanide .................1 Bronze, Cyanide .............1 Chromium and Cadmium . 1 Cyanide ...........................1 Cobalt Acid, 20% ...........1 Copper Acid, 20% ..........1 Copper Alk., 20% ...........1 Gold Cyanide ..................1 Iron Acid, 20% ...............1 Lead, Fluoro ...................1 Nickel, Bright ..................1 Platinum .........................1 Silver Cyanide ................1 Tin Acid, 20% .................1 Tin Alk. Barrel, 20% .......1 Zinc Acid, 20% ................1 Shellac .................................1 Zinc Alk. Cyanide ............1 Shower Water ......................1 Silica Gel .............................1 Polyacrylonitrile Slurry .........1 Silica, Ground ......................1 Polypentek ..........................1 Silicone Tetrachloride ..........1 Polysulfide Liquor ................1 Silicone Fluids .....................1 Polyvinyl Acetate Slurry ......1 Silver Cyanide .....................1 Polyvinyl Chloride ................1 Silver Iodide, Aqu. ...............1 Porcelain Frit .......................1 Silver Nitrate ........................1 Potash .................................1 Size Emulsion ......................1 Potassium Acetate ..............1 Skelly Solve E, L .................1 Potassium Alum. Sulfate .....1 Slate to 400 Mesh ...............1 Potassium Bromide .............1 Soap, Lye ............................1 Potassium Carbonate .........1 Soap Solutions, Stearates ..1 Potassium Chlorate .............1 Soap Stone, Air Blown ........1 Potassium Chloride Sol. ......1 Soda Pulp ............................1 Potassium Chromate ..........1 Sodium Acetate ...................1 Potassium Cyanide Sol. ......1 Sodium Acid Fluoride, 20% .1 Potassium Dichromate ........1 Sodium Aluminate ...............1 Potassium Ferricyanide .......1 Sodium Arsenate .................1 Potassium Hydroxide, Sodium Benzene Sulfonate .1 40%...................................1 Sodium Bichromate ............1 Potassium Iodide ................1 Sodium Bisulfite ..................1 Potassium Nitrate ................1 Sodium Bromide .................1 Potassium Perchlorate ........1 Sodium Carbonate ..............1 Potassium Permanganate ...1 Sodium Chlorate .................1 Potassium Persulfate ..........1 Sodium Chlorite ..................1 Potassium Phosphate .........1 Sodium Cyanide ..................1 Potassium Silicate ...............1 Sodium Ferricyanide ...........1 Potassium Sulfate ...............1 Sodium Formate ..................1 Potassium Xanthate ............1 Sodium Glutamate ..............1 Press Board Waste .............1 Sodium Hydrogen Sulfate ...1 Propionic Acid .....................1 Sodium Hydrosulfite ............1 Propyl Alcohol .....................1 Sodium Hydrosulfide ...........1 Propyl Bromide ...................1 Sodium Hydrochloride ........2 Propylene Glycol .................1 Sodium Hydroxide, 20% .....1 Pumice ................................1 Sodium Hydro., 20% Cold ..3 Pyranol ................................1 Sodium Hydro., 20% Hot ....2 Pyridine ...............................1 Sodium Hydro., 50% Cold ..3 Pyrogallic Acid ....................1 Sodium Hydro., 50% Hot ....3 Pyrogen, Free Water ...........1 Sodium Hydro., 70% Cold ..3 Pyrole ..................................1 Sodium Hydro., 70% Hot ....3 Pyromellitic Acid .................1 Sodium Hypochlorite ..........3 Sodium Lignosulfonate .......1 Quebracho Tannin ...............1 Sodium Metasilicate ............1 Sodium, Molten ...................1 Rag Stock, Bleached...........2 Sodium Nitrate ....................1 Rare Earth Salts ..................1 Sodium Nitrite, Nitrate..........1 Rayon Acid Water ...............1 Sodium Perborate ...............1 Rayon Spin Bath .................1 Sodium Peroxide .................1 Rayon Spin Bath, Spent ......1 Sodium Persulfate ...............1 Resorcinol ...........................1 Sodium Phosphate, Mono ..1 River Water...........................1 Sodium Phosphate, Tri .......1 Road Oil ..............................1 Sodium Potassium Chloride ..1 Roccal .................................1 Sodium Salicylate ................1 Rosin, Wood.........................1 Sodium Sesquicarbonate ....1 Rosin in Alcohol ..................1 Sodium Silicate ...................1 Rosin Size ...........................1 Sodium Silcofluoride ...........1 Rubber Latex .......................1 Sodium Stannate .................1 Sodium Sulfate ....................1 Safrol....................................1 Sodium Sulfide ....................1 Salt, Alkaline ........................1 Sodium Sulfite .....................1 Salt, Electrolytic ..................1 Sodium Sulfhydrate .............1 Salt, Refrig. ..........................1 Sodium Thiocyanate ...........1 Sand, Air Blown Slurry ........1 Sodium Thiosulfate .............1 Sand, Air Phosphatic ..........1 Sodium Tungstate ...............1 Sea Coal ..............................1 Sodium Xanthate .................1 Sea Water ............................1 Solox, Denat. Ethanol .........2 Selenium Chloride ...............1 Soluble Oil ...........................1 Sequestrene ........................1 Solvent Naphthas ................1 Sewage ...............................1 Sorbic Acid ..........................1 Sour Gasoline ......................1 Soybean Sludge Acid ..........1 Spensol Solution .................1 Stannic Chloride ..................1 Starch ..................................1 Starch Base .........................1 Stearic Acid .........................1 Steep Water ........................1 Sterilization Steam ..............1 Stillage Distillers ..................1 Stoddard Solvent ................1 Styrene ................................1 Styrene Butadiene, Latex ....1 Sulfamic Acid, 20% ............1 Sulfan, Sulfuric Anhydride ...1 Sulfathiazole ........................1 Sulfite Liquor .......................1 Sulfite Stock ........................1 Sulfonated Oils ....................1 Sulfones ..............................1 Sulfonic Acids .....................2 Sulfonyl Chloride .................1 Sulfur Slurry .........................1 Sulfur Solution .....................1 in Carbon Disulfide ...........1 Sulphuric Acid, 0-7% ..........2 Sulphuric Acid, 7-40% ........3 Sulphuric Acid, 40-75% ......3 Sulphuric Acid, 75-95% ......3 Sulphuric Acid, 95-100% ....3 Sulphurous Acid ..................2 Sulfuryl Chloride ..................1 Surfactants ..........................1 Synthetic Latex ...................1 Taconite, Fines ....................1 Talc Slurry ...........................1 Tankage Slurry ....................1 Tannic Acid, Cold ................1 Tamin ...................................1 Tar and Tar Oil ....................1 Tartaric Acid ........................1 Television Chemicals ..........1 Tergitol § .............................1 Terpineol .............................1 Tetraethyl Lead ...................1 Tetrahydrofuran ...................1 Tetranitromethane ...............1 Textile Dyeing ......................1 Textile Finishing Oil .............1 Textile Printing Oil ...............1 Thiocyanic Acid ...................1 Thioglycollic Acid ................1 Thionyl Chloride ..................1 Thiophosphoryl Chloride .....1 Thiourea ..............................1 Thorium Nitrate ...................1 Thymol .................................1 Tin Tetrachlorida .................1 Tinning Sol., DuPont ...........1 Titania Paper Coating .........1 Titanium Oxide Slurry ..........1 Titanium Oxy Sulfate ...........1 Titanium Sulfate ..................1 Titanium Tetrachloride ........1 Toluol ...................................3 Toluene ................................3 p-Toluene Sulfonic Acid ......2 Transil Oil ............................1 Trichloracetic Acid, 10% .....1 Trichlorethane, 1,1,1 ...........2 Trichlorethylene ...................2 Trichlorethylene, Dry ...........2 Tricresyl Phosphate ............1 Triethanolamine ...................1 Triethylene Glycol ................1 Trioxane ...............................1 Tungstic Acid ......................1 Turpentine............................1 UCON § Lube ......................1 Udylite Bath, Nickel .............1 Undecylenic Acid ................1 Unichrome Sol., Alk. ...........1 Uranium Salts ......................1 Uranyl Nitrate ......................1 Uranyl Sulfate ......................1 Urea Ammonia Liquor, 20% . 1 Vacuum Oil ..........................1 Vanadium Pentoxide ...........1 Slurry ...................................1 Varnish ................................1 Varsol, Naphtha Solv. .........1 Versene § ............................1 Vinyl Acetate, Dry or Chloride Monomer ............1 VinyI Chloride, Latex Emul ..1 Vinyl Resin Slurry ................1 Viscose ................................1 Vortex, Hydroclone..............1 Gases Acetylene .............................1 Acid and Alkali Vapors ........2 Air ........................................1 Amine ..................................1 Ammonia .............................1 Butane .................................1 Butadiene, Gas/Liquid ........1 Butylene, Gas/Liquid ...........1 By-Product Gas, Dry ...........1 Carbon Dioxide ...................1 Carbon Disulfide ..................1 Carbon Monoxide ...............1 Chloride, Dry .......................1 Chlorine, Dry .......................1 Chlorine, Wet .......................2 Coke Oven Gas, Cold .........1 Coke Oven Gas, Hot ...........3 Cyanogen Chloride .............1 Cyanogen Gas ....................1 Ethane .................................1 Ether, see Diethyl Ether .......1 Ethylene ...............................1 Ethylene Oxide ....................1 Freon § (11-12-21-22) .........3 Furnace Gas, Cold ..............1 Water, Acid Below pH 7.......2 Furnace Gas, Hot ................3 Water, pH 7 to 8 ..................1 Gas, Drip Oil ........................1 Water, Alkaline Over pH 8, 20% .......................1 Gas, Flue .............................3 Water, Mine Water ..............1 Gas, Natural ........................1 Water, Potable......................1 Water, River .........................1 Helium .................................1 Water, Sandy .......................1 Hydrogen Gas, Cold ...........1 Hydrogen Chloride ..............1 Water, “White” low pH, 20% ....................1 Hydrogen Cyanide ..............1 Hydrogen Sulfide, Wet and Water, “White” high pH, 20% ...................1 Dry........................................1 Wax .....................................1 Wax, Chlorinated .................1 Isobutane..............................1 Wax Emulsions ....................1 Methane ..............................1 Weed Killer, Dibromide .......1 Methyl Chloride ...................3 Weisberg Sulfate Plating .....1 Natural Gas, Dry ..................1 Wood, Ground Pulp ............1 Nitrogen Gas .......................1 Wort Lines............................1 Nitrous Oxide ......................1 X-Ray Developing Bath .......1 Oil, Solvent Vapor ...............1 Xylene ..................................3 Oxygen ................................3 Ozone ..................................3 Zelan ....................................1 Zeolite Water .......................1 Propane ...............................1 Zinc Acetate ........................1 Zinc Bromide .......................1 Propylene ............................1 Zinc Chloride .......................1 Zinc Cyanide, Alk. ...............1 Steam, High Pressure (> 70 psi)...........................1 Zinc Fines Slurry .................1 Zinc Flux Paste ...................1 Steam, Low Pressure (< 70 psi)...........................1 Zinc Galvanizing ..................1 Zinc Hydrosulfite .................1 Sulfur Dioxide ......................1 Zinc Oxide in Water.............1 Sulfur Dioxide, Dry ..............1 Zinc Oxide in Oil ..................1 Sulfur Trioxide Gas .............1 Zinc Sulfate .........................1 Sulfuric Acid Vapor, 20% ....1 Zincolate ..............................1 Zirconyl Nitrate ....................1 Zirconyl Sulfate....................1 NOTE: 1. The above information does not constitute a recommendation of product use. It is intended only as a guide for consideration by the purchaser with the expectation of favorable confirming test results. It is impossible to test product reaction with the multitude of chemicals in existence, therefore, compatibility has been estimated based on a wide variety of customer experience. 2. With the stringent action of such chemicals as Freon§, strong cold acids and caustics, thorough evaluation is suggested. 3. Contact HenkelCorporation for use with chemicals not covered by this information. §Listing(s) may be Brand Name(s) or Trademarks for chemicals of Corporations other than Henkel. The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the results obtained by others over whose methods we have no control. It is the user’s responsibility to determine suitability for the user’s purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof. In light of the foregoing, HENKEL CORPORATION SPECIFICALLY DISCLAIMS ALL WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARISING FROM SALE OR USE OF HENKEL CORPORATION’S PRODUCTS. HENKEL CORPORATION SPECIFICALLY DISCLAIMS ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND, INCLUDING LOST PROFITS. The discussion herein of various processes or compositions is not to be interpreted as a representation that they are free from domination of patents owned by others or as a license under any HENKEL CORPORATION patents which may cover such processes or compositions. We recommend that each prospective user test the proposed application to determine its suitability for the purposes intended prior to incorporation to determine its suitability for manufacturing process using this data as a guide. These products may be covered by one or more United States or foreign patents or patent application. 30 | LOCTITE® Fixmaster® Metal Rebuilding Frequently Asked Questions and Troubleshooting Guide FREQUENTLY ASKED QUESTIONS Q: W hat is a polymer composite? A: A n epoxy system that contains a reinforcement component such as fibers, beads, powders, etc. These added composites increase performance. Q: Can I remove a polymer composite after it has cured? A: Polymer composites have great adhesive properties and are designed not to be removed. If removal is necessary, LOCTITE® Chisel® Gasket Remover may be used. Q: Why is surface preparation so important? A: A successful application is largely dependent on surface preparation. The application surface must be free from all contamination. Removal of oil, grease, dust, rust and, for most products, moisture* will greatly enhance application success. For more detailed surface preparation techniques, refer to Product Description Sheets. * NOTE: Products such as LOCTITE® Fixmaster® Metal Magic Steel™ and Fixmaster® Wet Surface Repair Putty contain hardener systems that can be applied to damp and underwater surfaces. Q: W ill my cure time be affected if I bring in a cold part from outdoors into a warm room? A: If a part is cold and the ambient air is warm, cure time will be extended. Both the air and the part should be room temperature to get the prescribed cure time and strength. Q: C an I add solvents to make them thinner (easier to work with)? A: The use of solvent is not recommended due to the possibility of trapping the solvent in the cured systems, causing voids or soft spots. Q: C an I mix just the amount I need instead of the entire amount of the composite? A: Yes, Polymer Composites are packaged as kits with exact ratio, however, partial kits can be mixed if measured precisely. Q: I f I add more hardener will that make it cure faster? A: No, epoxy systems have been formulated to contain an exact amount of resin to react with an exact amount of hardener. If excess hardener is added, it will remain unreacted and the physical properties will be negatively affected. Q: When can I put my equipment back in service? A: Functional cure time varies with product type and application temperature; refer to the Product Description Sheets for individual product information. Q: How long will the products last? A: Durability of a product will depend on the surface preparation, applicator skill, environmental conditions, chemical exposure, etc. TROUBLESHOOTING GUIDE PROBLEM POSSIBLE CAUSES Curing too fast • • • • Curing too slow • Air temperature too cold • Composite temperature too cold • Application surface too cold To speed the cure at low temperatures (<60°F), store at room temperature (70°F ± 5°F) and / or preheat application surface until warm to the touch. • Surface contamination • Surface too smooth Prepare surface by grit blasting, if possible. For less severe applications, roughening the surface with hand tools is suitable. Solvent clean with a residue-free cleaner such as Loctite® ODC-Free Cleaner & Degreaser or Loctite® Natural Blue® Biodegradable Cleaner and Degreaser. Product should be applied as soon as possible after surface preparation to avoid surface rust or contamination. Loss of adhesion Air temperature too high Application surface too hot Composite temperature too hot Too much material being mixed SUGGESTED SOLUTION Working time and cure time depend on temperature and the amount of material being mixed; the higher the temperature, the faster the cure. The larger the amount of material mixed, the faster the cure. To slow the cure at high temperatures, mix in smaller amounts to prevent rapid curing and/or cool resin/hardener components and application surface. Excessive Applying too much material at one time will cause excessive heat buildup, which will • Too much product being applied or shrinking cause shrinking and cracking. Apply material in layers of one inch at a time, allowing the poured resulting in high heat buildup and cracking layer to cool before applying the next layer. LOCTITE® Fixmaster® Metal Rebuilding| 31 Notes U.S.A. Henkel Corporation Engineering Adhesives One Henkel Way Rocky Hill, Connecticut 06067 Tel: 1.800.LOCTITE (562.8483) Tel: 1.860.571.5100 Fax: 1.860.571.5465 Canada Henkel Canada Corporation Engineering Adhesives 2515 Meadowpine Blvd. Mississauga, Ontario L5N 6C3 Tel: 1.800.263.5043 (within Canada) Tel: 1.905.814.6511 Fax: 1.905.814.5391 www.henkelna.com/mro All data contained herein are intended as reference only. Please contact your local Henkel Technical Support Group for assistance and recommendation on specifications for these products. Except as otherwise noted, all marks are trademarks and/or registered trademarks of Henkel and/or its affiliates in the U.S. and elsewhere. ® = registered in the U.S. Patent and Trademark Office. © 2013 Henkel Corporation. All rights reserved. 10891/LT-3335 (8/13)
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