Feeder Technician Manual 7 26 07 39030 0C_IP_Feeder_Technician_Manual 0C IP
User Manual: 39030-0C_IP_Feeder_Technician_Manual
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IP Feeder
Technician Manual
P/N 39030-0C
Software Rev 4.2.XX © 2007
Multifeeder Technology, Inc. 4821 White Bear Parkway, St. Paul, MN 55110
Phone 651-407-3100 Fax 651-407-3199
www.multifeeder.com
READ FIRST
This equipment requires operation at all times by properly trained
personnel in accordance with all the applicable operation and maintenance
manuals using approved procedures and product.
Customer Reference and Contact Log
Reference Information
Model Number
Contact information
Serial Number
Multifeeder Technology, Inc.
4821 White Bear Parkway
St. Paul, MN 55110
Software Ver.
Phone 651-407-3100 Fax 651-407-3199
www.multifeeder.com
Contact Log
Date
Spoke with at MFT
About
Table of Contents
Reference Information
3
Personal Safety Warnings
10
Equipment Precautions
11
Installation and Setup
12
Installation and Setup
15
Controls and Key Pad
21
Key Pad Controls
21
Power Up Screen
26
Ready Screen
27
Main Menu Screen
28
Settings Screen 1
Product Length
Maximum Jog Speed
Signal Delay
Signal Period
29
29
30
31
32
Program Menu Screen
Save Current Program
Load Program
Save Across All Programs
33
34
35
36
Setup Screen
37
Reports Screen
38
Identification Screen
39
Diagnostic Screen 1 of 4
Light Test
Product Sensor Test
Line Speed Encoder Test
Cycle Start/Low Product Inputs Test
Low Product Output Test.
Auto ON/OFF Output Test
40
41
42
43
44
45
46
Diagnostic Screen 2 of 4
On Toggles DM Output Test
Cycle Complete Output Test
C3 Output Test
Red Light Output Test
IO Ready Output Test
APL Enable Output Test
47
48
49
50
51
52
53
Diagnostic Screen 3 of 4
DD Status Test
APL Status Test
ADT Status Test
Motor Encoder Test
54
55
56
57
58
Table of Contents
Height Adjustment
Keypad Test
IO Card Inputs Test
IO Card Outputs Test
59
60
62
63
Main Menu Screen 2 of 2
Demo Mode
64
65
Technician Settings Screen 1 of 3
66
Technician Settings Screen 1 of 3 – Motor Settings
Motor Gains Setting
Motor Acceleration Setting
Motor Deccel Setting
Motor Timeout Setting
Motor Gains Setting
Gearing Setting
Trajectory Setting
67
67
68
69
70
71
72
73
Technician Settings Screen 1 of 3 – Feeding Settings
Suppressed Starts Setting
Auto On/Off Setting
MPD Thickness Disabled Setting
MPD Accumulate Setting
No Product Faults Setting
MPD Faults Setting
Minor Jam Faults Setting
Slow Speed Setting
74
74
75
76
77
78
79
80
81
Technician Settings Screen 1 of 3 – Debounce Settings
Standard LSE Setting
Advanced PStart Setting
PStart Debounce Setting
PStart Debounce Setting
Minimum Product Length Setting
Product Separation Length Setting
Pulse Window Setting
Distance Window Setting
Line Speed Encoder Delay Setting
No Product Limit Setting
Signal Delay Setting
Signal Period Setting
82
82
83
84
85
86
87
88
89
90
91
92
93
Technician Settings Screen 1 of 3 – Advanced Settings
Product Separation Length Setting
Watch Dog No Product Setting
Minor Jam Faults Setting
Pulse Window Setting
Distance Window Setting
Early Cycle Complete Setting
94
94
95
96
97
98
99
Settings Screen 1
Product Length
Maximum Jog Speed Setting
100
100
101
Table of Contents
Signal Delay Setting
Signal Period Setting
Digital I/O Screen 1 of 3
102
103
104
Digital I/O Screen 1 of 3 – Standard I/O Signals
Infeed Output Setting
Cycle Complete Setting
MPD I/O Ready Setting
Jam IO Ready Setting
I/O Card Low Product Output Setting
I/O Card Output Faults Setting
J1-E Signal Setting
Invert J1-E Signal Setting
AND Gate Output Port Setting
OR Gate Output Port Setting
LSE Use Motor Encoder Setting
Conveyor Stopped Output Setting
Guarding 1 Setting
Guarding 2 Setting
RS232 Port Setting
105
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
Digital I/O Screen 1 of 3 – Duplicate Signals
I/O Card Cycle Complete Setting
I/O Card Red Light Setting
I/O Card I/O Ready Setting
Advanced PStart Setting
Offline Output Setting
Advanced LSE Setting
Advanced Product Sensor Setting
120
120
121
122
123
124
125
126
Digital I/O Screen 2 of 3 - Pre-Feed Signals
Pre-Feed Solenoid Fire Time
Pre-Feed Solenoid Wait Time
Post-Feed Solenoid Fire Time
Post-Feed Solenoid Port
Post-Feed Solenoid Pre-Wait Time
Post-Feed Solenoid Post-Wait Time
Post-Feed Solenoid Use Screen
127
127
129
130
131
132
133
134
Digital I/O Screen 2 of 3 – Digital I/O Wizards 1 of 3
135
Digital I/O Screen 2 of 3 – Digital I/O Wizards 2 of 3
136
Digital I/O Screen 2 of 3 – Digital I/O Wizards 3 of 3
137
Digital I/O Screen 3 of 3
138
Digital I/O Screen 3 of 3 - Reject on Error Signals
IO Card Reject-on-Error.
Low Product Input
139
139
140
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 1
Invert Input 2
Invert Input 3
141
141
142
143
Table of Contents
Invert Input 4
Invert Input 5
Invert Input 6
Invert Input 7
Invert Input 8
Invert Output 1
Invert Output 2
Invert Output 3
Invert Output 4
Invert Output 5
Invert Output 6
Invert Output 7
Invert Output 8
Invert Output 9
Invert Output 10
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
Wizards 1 of 4
159
Wizards 2 of 4
160
Wizards 3 of 4
161
Wizards 4 of 4
162
Technician Settings Screen 2 of 3
LCD Refresh Rate
Menu Item Timer
Operator Password
Technician Password
Edit Non-Defaults Screen
Reset to Defaults
Multiple Languages
163
164
165
168
169
170
171
172
Technician Settings Screen 3 of 3
1st Height Adjustment
2nd Height Adjustment
Operator Password
Technician Password
Feeder On
Auto On
Set Product Thickness
Cycle Start
Jog To Clear
FCT Key 1
FCT Key 2
FCT Key 3
FCT Key 4
FCT Key 5
FCT Key 6
FCT Key 7
FCT Key 8
LSE Update Period
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
Technician Settings Screen 3 of 3 – Advanced Demo Mode Setting
192
Table of Contents
Advanced Demo Mode
Demo Mode Override
192
193
Technician Settings Screen 3 of 3 – Date/Time Setting
Edit Date Setting
Edit Time Setting
194
194
195
Technician Settings Screen 3 of 3 – Machine Modes
Machine Modes Setting 1 of 5
Machine Modes Setting 2 of 5
Machine Modes Setting 3 of 5
Machine Modes Setting 4 of 5
Machine Modes Setting 5 of 5
196
196
197
198
199
200
Password and Warning Screens
Password Screen
Clearing Fault Screen
Safety Relay Tripped Warning Screen
Illegal Entry Warning Screen
201
201
202
203
204
Table of Contents
205
Electrical Schematics
206
Overview
206
External Connections
Jack 1 - Start/Status
Jack 2 APL Interface
Jack 3 - the Low Product
Jack 4 - RS 232 (COM 1)
Jack 5 - Power Entry
Jack 6 - Product Sensor
Jack 22 – Signal Light
Jack 23 - Line Speed Encoder
Jack 24 - Feeder Interlock
208
208
210
211
212
212
213
213
214
214
Internal Connections
Motherboard - Plug 3
Motherboard - Plug
Motherboard - Plug 6
Motherboard - Plug 7
Motherboard - Plug 9
Motherboard - Plug 10
Motherboard - Plug 11
Motherboard - Plug 12
Motherboard - Plug 13
Motherboard - Plug 14
Motherboard - Plug 15
Motherboard - Plug 16
Motherboard - Plug 17
Motherboard - Plug 18
Motherboard - Plug 19
Motherboard - Plug 20
215
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
Table of Contents
Troubleshooting
231
Basic Mechanical Troubleshooting
233
Advanced Electrical Troubleshooting
237
Maintenance
239
Bearing Maintenance
243
CE Compliance
244
EQUIPMENT SAFETY WARNINGS
All equipment from Multifeeder Technology (MTF) is designed with safety in mind. However, in
order to ensure your safety and the safety of others around you, common sense must always be
used when operating this machine. Please read this section of the manual carefully before
installing or operating your MTF System.
Personal Safety Warnings
These warnings are given
to help you avoid personal
injury
Do not install or operate your MFT Feeder without first reading this
manual completely.
This Feeder operates on 110 or 220 VAC. Contact with this voltage can
lead to serious injury, or death.
Always properly shut down and disconnect the power cord before
removing any housing covers for service or inspection.
Always properly shut down and disconnect the main power cord before
working with any electrical components.
Always properly shut down and disconnect the power cord before
reaching into the any area of the Feeder to perform maintenance tasks.
Make sure loose jewelry, clothing, long hair, neckties, etc. is properly
secured before you operate the system.
Do not operate the Feeder, make mechanical adjustments, or perform
maintenance tasks while under the influence of drugs or alcohol.
Keep hands away from moving parts at all times while the Feeder is
operating.
Always properly shut down the Feeder before reaching into moving area
of the machine to perform setup tasks, make mechanical adjustments, or
clear jams.
Be aware of the location of the STOP MOTOR button. In case of an
emergency, this may be depressed at any time to instantly stop the
motor.
Use proper lifting techniques when moving this machine.
Be aware of static electricity build up on products being fed.
10
EQUIPMENT SAFETY WARNINGS
Equipment Precautions
These precautions are Do not install or operate your Feeder without first reading this manual
given to avoid damage to completely.
the MFT Friction Feeder
Always properly shut down and disconnect the power cord before
removing any housing covers for service or inspection.
When moving the Feeder, do not lift by the discharge table or shafts.
Make sure the Feeder components are securely mounted before enabling
the operation.
Use only fuses of the correct type, voltage, and current ratings.
To turn off any control boxes, always press the red OFF button on the
membrane keypad before turning off the machine with the mechanical
switch if so equipped.
Do not stack items on the machine when it is not in use.
Always properly shut down and disconnect the power cord before
performing any setup tasks or making mechanical adjustments.
Perform regular maintenance as prescribed in manual. Failure to do so
may result in injury and/or damage to the machinery.
Maintenance tasks and mechanical adjustments should be performed
according to the methods described in this manual by properly trained
personnel.
This system should be operated within the following environmental range:
Temperature 10-35oC (50-95oF), the recommended relative humidity range
is 30% to 60% with 80% maximum, non-condensing.
This system should be operated in a well-lit area.
All power and signal cables should be secured before operating the
Feeder.
All loose tools and material should be removed from the equipment before
operating the Feeder.
11
Feeder Installation and Setup
Installation and Setup
1 Signal Light
2 Product Support Curve (see Figure 4)
3 Product Rod
4 Magazine Side Plate
5 Magazine Side Plate
6 Magazine Side Plate Screw (Knob)
7 Feed Belt
8 Discharge Belt
9 Stripper Wheel
10 Stripper Wheel Height Adjustment Knob
11 Discharge Height Adjustment Knob
12 Product Sensor Pair (Not Visible)
13 Keypad
14 Discharge Height Adjustment Knob
12
Feeder Installation and Setup
1
3
8
5
4
11
10
13
7
9
Rear View of MFT Friction Feeder
Figure 1
13
Feeder Installation and Setup
3
5
1
4
13
6
10
11
8
12
14
Front View of MFT Friction Feeder
Figure 2
14
Feeder Installation and Setup
Installation and Setup
NOTE! Before installing the Feeder, check your packing slip to make sure your shipment contains all items as
specified. If your shipment is missing any items, please contact MFT. If items have been damaged during
shipment, contact the shipper or trucking company immediately.
MFT Feeder Installation
The numbers in parentheses refer to the items in Figure 1 (a rear view of the Feeder) and Figure 2 (a front view
of the Feeder). The numbers on each figure are identical.
1. Using appropriate means of lifting carefully remove the Feeder assembly from its box and place it in its
correct operating position and direction.
2. Use a Multifeeder Technology Stand-On-Rollers and compatible mounting hardware or mounting provided
by the user to securely mount the friction Feeder.
3. Install the Product Support Curve (2, Figure 4). Product Support Curve (2) should be placed on the top of
the slotted housing frame bracket for small products and on the back of the housing frame bracket for large
products.
4. Install the Product Support Rod(s) (3). Each Product Support Rod(s) (3) should be mounted as shown in
Figure 4. Position the Product Support Rod (3) so that the curved sharpened tip faces inward and is
aligned with the center line of the Feed Belt (7) and that it does not touch either the Stripper Wheel (9) or
Feed Belt (7). If two or more Product Support Curves (2) are used, they should be positioned at identical
heights and locations with respect to the Stripper Wheels (9) and Feed Belts (7).
5. Install the Magazine Side Plate (4) and (5). Place one Magazine Side Plate (4) and (5) on the outside of the
far right Feed Belt (7) assembly and one on the outside of the far left Feed Belt (7) assembly.
NOTE! The magazine plate lips should funnel inward towards the feed belts.
6. If ordered, install the Low Product Sensor (not pictured). Plug the Low Product Sensor into the J3-Low
Product connector located on the back of the electrical Feeder housing.
7. If ordered, install the Photo-Optic / Proximity Start Sensor (not pictured). Plug the start sensor into the J1start status connector located on the back of the electrical Feeder housing.
15
Feeder Installation and Setup
MFT Feeder Setup
Before you begin the setup procedure, be certain that the Feeder motor is disabled. This can be accomplished
either by turning the power off on the main power switch or by pressing the FEEDER OFF key on the
membrane keypad. (The LCD display remains ON in this mode but displays FEEDER OFF - PRESS ON TO
ENABLE). The numbers in parentheses () refer to the items in Figure 1 and Figure 2. Figure 1 is a rear view of
the Feeder and Figure 2 is a front view of the Feeder. The numbers on each figure are identical.
Feed and Discharge Belt Location
Position the Feed Belts (7) and Discharge Belts (8) according to the following table
Feed belt & Discharge Belt Settings
Number of Feed Belt Assemblies
1
2
3
4
5
6
Fold product into
2
3
4
5
6
7
Below is an example of belt placement on a feeder with two belts. Center the belts on the fold
represented by the dotted lines in the illustration below.
Correct
Incorrect
Incorrect
Equal belt spacing ensures a uniform product discharge. If the product discharge is non-uniform, the user
needs to consider the non-uniformities inherent in belt placement. For example, if a raised portion exists on the
product, MFT recommends not positioning belts over the raised portion. For a uniform product requiring two
belts, the following configuration is recommended: testing will help determine the best configuration for belt
placement.
1. To position the belts, first locate the setscrews on the discharge pulleys and the main feed belt pulleys. Use
a 2.5 mm metric Allen wrench to loosen the setscrews on the pulleys.
2. After the setscrews are loose, position the discharge pulleys, the main feed belt pulleys, and the freefloating pulleys according to the instructions above.
3. Position the Stripper Wheels (9) such that they are directly above each of the feed belts. To move the
Stripper Wheels (9), first locate the setscrews. Insert a 2.5mm metric Allen wrench into the set screw heads
and turn counterclockwise to loosen.
4. Position the Product Support Rod (3) so that products can pass between the bottom of the Product Support
Rod (3) and the Feed Belts (7) as follows:
a) For very thin products (0.05mm - 0.25mm): Adjust the height of the Product Support Rod (3) so that the
distance between the Feed Belt (7) and the sharpened tip of the Product Support Rod (3) equals a
stack of 10-20 products, approximately 2-5 mm.
b) For medium products (0.25mm - 2mm): Allow a distance of 6-15 products, approximately 3mm - 8mm.
16
Feeder Installation and Setup
c) For medium thick products (2mm - 4mm): Allow a distance of 3-10 products, approximately 5-10 mm.
d) For thick products (4mm - 6.25mm): Allow a distance of 2-5 products, approximately 8-15 mm.
e) For very thick products (6.25mm - 26mm): Allow a distance of 1 product, approximately 15mm - 30mm.
Note: Depending on your familiarity with the feeder setup it may be advantageous to remove the Magazine Side
Plate (5) closest to the control panel by loosening the Twist Knobs (6) in Figure 1 for easier viewing of set up.
5. Use the Stripper Wheel Height Knob (10) to adjust the Stripper Wheel (9) height allowing one product
between the Stripper Wheels (9) and the Feed Belts (7). Adjust the Stripper Wheel (9) for slight resistance
as you slide the product between the Stripper Wheels (9) and the Feed Belts (7). The product should be
moveable using only two fingers and yet have noticeable resistance to pulling.
a) If the gap between the Stripper Wheels (9) and the Feed Belts (7) is too tight, rotate the Stripper Wheel
Height Knob (10) clockwise to reduce the pressure.
b) If the gap between the Stripper Wheels (9) and the Feed Belts (7) is too loose, rotate the Stripper
Wheel Height Adjustment Knob (10) counter clockwise to increase the pressure.
6. Insert one product between the top and bottom Discharge Belts (8) in the entrance of the discharge section.
Use the Discharge Height Adjustment Knob (11) to adjust the height of the top discharge belts using the
same procedure described in step 6. Ideally, the grip on the product in the discharge section will be slightly
looser than that in the stripper wheel section.
7. Insert one product between the top and bottom discharge belts at the discharge exit area. Use the
Discharge Height Adjustment Knob (14) at the end of the discharge table to adjust the product pressure as
you did in steps 6 and 7. The pressure on the product at the discharge exit should be the same as the
pressure at the discharge entrance (step 7). It is very important that the pressures on the left and right
sides of the product are equal. In other words, the discharge exit roller shaft must be level. You can check
that the pressures are equal by dragging the product by its left and right tip until you feel equal pressure.
Note: If the product skews as it feeds, there is too much pressure on the product.
8. Position the Product Sensor Pair
(12) to properly and reliably read the
product as it passes through the
Feeder. It is very important that the
emitter and receiver of the Product
Sensor Pair (12) are inline with one
another. This simply means that the
emitter and receiver are vertically
aligned. A good position requires
that the emitter and receiver not be
too close to an edge or near a place
on the product with slots, clear
areas or holes. For example: In
Figure 3 the Product Sensor Pair
(12) placed in the center of the
product and avoids the “Hole” as the
product flows through the Feeder.
Hole
Flow
Product Sensor Pair
Acceptable position for
the Product Sensor Pair.
Unacceptable position for
the Product Sensor Pair.
Figure 3
17
Feeder Installation and Setup
9. Press the FEEDER ON (see p. 21) hot key to enable the Feeder.
10. Once at the ready screen access the Feeder’s menu options by pressing the MENU key on the membrane
Keypad (13). Select the Product Feeding Length menu by pressing the “1” key. Measure the length of the
product being fed and enter the value. Refer to p.29 for further information on how to enter the product
feeding length.
11. Press the CHANGE SPEED hot key and enter a value of 100.
12. Press the CHANGE COUNT hot key and enter a value of 1.
13. Take a small stack of products (6-10 products) and place it in the product magazine with the front end of the
bottom product lying on the Feed Belts (7) facing the Stripper Wheels (9). Adjust the Product Support Curve
assembly (2) to support the products similar to the illustration in Figure 4. Note that for larger products the
product stack may only be resting on the product support curve tip and its shoulder. Note also that for
larger products the Product Support Curve (2) assembly can be mounted on the back of the housing frame
bracket.
14. Press JOG and observe the spacing between the products as they exit the Feeder. To fine-tune the
stripper wheel adjustment, check the product spacing by the Product Sensor Pair.
a) < 12mm (1/2"): Decrease the height of the Stripper Wheels with respect to the Feed Belts by rotating
the thickness adjuster knob (10) counter clockwise.
b) > 50mm (2"): Increase the height of the Stripper Wheels with respect to the feed belt by rotating the
thickness adjuster knob (10) clockwise.
15. Position the Product Support Curves (2) so that the distance from the Product Support Rods (3) is slightly
more than the product length (see Figure 4). The product support curves should be positioned to lift some
of the weight off the Feed Belts (7) while they guide the product. Be careful not to let the Product Support
Curves Touch (7) the Feed Belts (9). This will lead to premature feed belt wear.
16. Add approximately 50mm (2in) of additional product to the initial stack.
17. Press the JOG key to observe that the product properly and consistently falls onto the Feed Belts (7) and
that the product feeds correctly. Adjust the Product Support Curve (2) if necessary to improve the
performance.
18. Press the JOG key to position one product between the Product Sensor Pair (12).
19. Press the SET PROD THICKNESS hot key to store the product thickness in the Feeder’s memory.
20. Reinstall the Magazine Side Plate (5) if remove. The Magazine Side Plate (4) and (5) should be
symmetrical with respect to the center of the Feeder and allow approximately 3mm (1/8") on each side of
the product stack. This enables the product to pass downward freely.
21. Load magazine with product and press the JOG key to observe the distance between the products as they
are fed.
a) < 12mm (1/2"): Rotate or increase the height of the Product Support Curve (2) to decrease the weight
of the product on the Feed Belts (7). It may also be necessary to slightly decrease the height of the
Stripper Wheels (9) with respect to the Feed Belts (7).
b) > 50mm (2"): Rotate or decrease the height of the Product Support Curve (2) to increase the weight of
the product on the Feed Belts (7). It may also be necessary to slightly increase the height of the
Stripper Wheels (9) with respect to the Feed Belts (7).
18
Feeder Installation and Setup
22. Press the JOG TO CLEAR key to test feeding. Check to be sure the product is coming out straight and that
there is approximately 12mm (1/2") to 50mm (2") of space between products when they are between the
Product Sensor Pair (12).
23. Use the CHANGE SPEED hot key to enter the production speed and the CHANGE COUNT hot key to enter
the production count.
24. Press the JOG TO CLEAR key to test feeding again. Once more, check to be sure that the product is
coming out straight and that there is approximately 12mm (1/2") to 50mm (2") of space between products
when they are between the Product Sensor Pair (12).
25. If using a product sensor to trigger the feed cycle, set the Feeder to Auto On with the AUTO ON/OFF key or
press CYCLE START to begin feeding without a product sensor.
Feeder Tips
1. Product Support Curve (2): The support curve should be placed as shown in the drawing for most
products. When working with products that are difficult to feed, the support curve can be raised to
reduce the product weight on the feed belts. Let the products feed with low stripper wheel pressure.
2. Clean Stripper Wheels (9) Regularly: Clean at the start of each shift. Dip a clean rag in isopropyl
alcohol. Press firmly and wipe the surface of each stripper wheel from side to side all the way around
each wheel.
3. Adjusting Stripper Wheels (9): Adjust the height of the stripper wheel shaft until you feel slight
resistance as you slide one product between the Stripper Wheels and the Feed Belts. When the
Feeder is loaded with a stack of product, the stripper wheel setting can be checked by rotating the
stripper wheel shaft. If the wheels turn freely the pressure is too light. If the shaft cannot be turned with
slight resistance, the pressure is too high. Do not over tighten the Stripper Wheels.
Product Support Curve (2)
Product Support Rod (3)
Product
Stripper Wheel (9)
Feed Belts (7)
Discharge Belt (8)
Product Sensor Pair
Side View Sketch of the MFT Friction Feeding Principle
Figure 4
19
How To Use This Manual
Section Title
Screen Shot of Control Box
Note: “{ }” are used to display
variable values of the actual
screen.
Main Menu
Heading
Sub Menu
Heading
Setting Title
(When Applicable)
Setting Details
2
Use the button sequence to arrive at the screen depicted at the top of the page.
Note: Repetitive button depressions are represented by “ MENU X 2”. This in
indicates to press the underlined button the amount of times after the “X”.
Note:
Values can be displayed in meters, feet or revolutions per minute. Examples in this manual are in meters.
20
Feeder Menu Matrix
Controls and Key Pad
Key Pad Controls
Number Keys
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F1
SCROLL
CLEAR
CANCEL
F2
F3
Function Keys
F4
F5
F6
F7
F8
HELP
STATUS OFF
PRESS ON TO ENABLE EQUIPMENT
MODE: TURRET
F1 – TECHNICIAN
F2 - FACTORY
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
1
ON
Used to start up control box software after mechanical power switch is turned on.
0
OFF
Used to shut down control box software before mechanical power switch is turned off.
AUTO
ON / OFF
Used to enable/disable external triggering.
MENU
Used to enter and navigate menu options.
ENTER
Used to enter menu and value choices.
CLEAR
CANCEL
Used to clear errors or cancel functions
Used to navigate menu options.
STOP
MOTOR
Used to stop motor functions.
CHANGE
SPEED
Used to change motor speed.
CHANGE
COUNT
Used to change count value.
.
SET PROD
THICKNESS
Used to set product thickness of the sensor pair.
CYCLE
START
Used to start a cycle.
JOG TO
CLEAR
Used to automatically position a product under the sensor pair.
JOG
Number
Keys
Function
Keys
Used to jog the motor.
Used to input values and for menu navigation.
Used as direct access key for frequently used menus.
21
Feeder Menu Matrix
Settings Screen
1 of 2
1
Settings
Product Length
Max Jog Speed
Signal Delay
2
Program
3
Setup
Reports
4
5
Identification
Diagnostic Screen 1 of 4
6
Diagnostic Screen 2 of 4
Save Current
Program
1
View Summary
Log
4
Print Summary
Log
1
Stack Light
4
Pstart/Low-P
Input
Load Program
2
View Detail Log
5
Print Detail Log
2
Product Sensor
5
Save Across all
Programs
3
Reset Log
6
Print Settings
3
Line Speed Enc
6
Signal Period
22
1
Demo Mode
Output
Low Product
Output
Auto On
Output
Diagnostic Screen 3 of 4
Diagnostic Screen 4 of 4
4
Red Light
Output
1
DD Status
4
Motor Encoder
1
IO Card Inputs
2
Cycle Complete
5
IO Ready
Output
2
APL Test
5
Height
Adjustment
2
IO Card Outputs
3
C3 Output
6
APL Enable
Output
3
ADT Test
6
Keypad Test
Feeder Menu Matrix
Settings Screen
2 of 2
1
Demo
2
Technician Screen 1 of 3
1
Motor
2
Feeding
3
Debounce
4
Advanced
Settings
Digital IO
1 of 3
5
Digital IO
2 of 3
Digital IO
3 of 3
Motor Gains
Suppressed
Starts
Standard LSE
Package
Product
Separation Length
Accel
Auto
On/Off
Advanced
PStart
Watch Dog No
Product
Decel
MPD Thickness
Disabled
PStart
Debounce
Motor Timeout
MPD
Accumulate
PStart
Debounce Value
Motor Gains
Adjustment
No Product
Faults
Min Product
Length
Distance
Window
Jam IO
Gearing
MPD Faults
Product
Separation Len
Early Cycle
Complete
IO Card Low
Product Output
Trajectory
Minor Jam
Faults
Product Length
IO Card
Output Faults
Post-Feed Solenoid
Port
Invert Input 4
Max Jog Speed
J1-E Signal
Post-Feed Solenoid
Pre-Wait Time
Invert Input 5
Line Speed
Encoded Delay
Signal delay
Invert J1-E
Signal
Post-Feed Solenoid
Post-Wait Time
Invert Input 6
No Product
Limit
Signal Period
AND Gate
Output Port
Post-Feed Solenoid
Use
Invert Input 7
Digital IO Wizards
1 of 3
Invert Input 8
Slow Speed
Pulse Window
Distance
Window
Standard IO
Signals
Wizards
1 of 4
6
Wizards
2 of 4
Wizards
3 of 4
Wizards
4 of 4
Pre-feed Signals
1
Reject on Errors
Signals
1
Advanced
Warning Control
1
Remote Keypad
1
Barcode Setup
1
Gluer
Integration
Infeed Output
Pre-Feed Solenoid
Fire Time
2
Invert Inputs
2
AccuTipping
2
Height
Adjustment
2
Serial Count
2
Two Sensor
Timing Comp
Minor Jam
Faults
Cycle Complete
Pre-Feed Solenoid
Port
Low Product
Input
3
Encoder Timing
Compensation
3
Function Key
Setup
3
Encoder Speed
Compensation
Pulse Window
MPD IO
Pre-Feed Solenoid
Wait Time
Invert Input 1
Post Feed Signals
Invert Input 2
Post-Feed Solenoid
Fire Time
Invert Input 3
1
Signal Delay
OR Gate
Output Port
Signal Period
LSE Use Motor
Encoder
Conveyor
Stopped Output
Guarding 1
1
2
3
Digital Input
Wizard (J3 Port)
2
Digital Input
Wizard A (IO
Invert Output 1
3
Digital Input
Wizard B (IO
Invert Output 2
Guarding 2
RS232 Port
2
Duplicate
Signals
IO Cycle
Complete
Digital IO Wizards
2 of 3
Advanced
PStart
Invert Output 3
1
Invert Output 4
2
Digital Input
Wizard C (IO
Invert Output 5
3
Simple Input
Wizard
Invert Output 6
Digital IO Wizards
3 of 3
1
Jogger Wizard
2
Signal Fault
Output Wizard
Invert Output 7
Invert Output 8
Invert Output 9
Invert Output 10
Offline Output
Advanced LSE
3
3
Digital Input
Wizard C (IO
IO Card
Red Light
IO Card
IO Ready
Invert Output
1
External
Product Sensor
Advanced
Product Sensor
23
Feeder Menu Matrix
Technician Screen 2 of 3
1
Display
2
Backup/Restore
3
Passwords
LCD Refresh
Rate
Backup Data
Operator
Passwords
Menu Item
Timer
Restore Data
Technician
Passwords
4
Edit
Non-Defaults
{Note}
5
Reset To
Defaults
6
Language
Multiple
Languages
24
Feeder Menu Matrix
Technician Screen 3 of 3
1
Height
Adjustment
2
Lockdown
1st Height
Operator
Password
2nd Height
Technician
Password
Feeder On
3
Limits
LSE Update
Period
4
Advanced
Demo Mode
5
Date Time
6
Machine modes 1 of 5
Machine modes 2 of 5
Machine modes 3 of 5
Machine modes 3 of 5
Advanced
Demo Mode
Edit Date
1
Basic Count
1
Advanced
Tipping
1
AccuTipping
Speed match
1
Burn In
Demo Mode
Override
Edit Time
2
Advance Count
2
Basic Conveyor
2
AccuTipping
Repeating
2
Continuous
Mode
3
Basic Tipping
3
Advanced
Conveyor
3
Linear Motor
Table
3
Card Line
Auto On
Set Product
Thickness
Cycle Start
Jog To clear
FCT Key 1
FCT Key 2
FCT Key 3
FCT Key 4
FCT Key 5
FCT Key 6
FCT Key 7
FCT Key 8
25
Machine modes 5 of 5
1
Turret
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
STATUS OFF
PRESS ON TO ENABLE EQUIPMENT
MODE: TURRET
F1 – TECHNICIAN
F2 - FACTORY
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Power Up Screen
The Power Up Screen is displayed after the switch on the power enter module is turned on and after the
software loads. There are three options on the Power Up Screen.
1. Pressing the
2. Pressing the
1
ON
button advances to the Ready Screen.
button advances to the Technician Settings Screen.
3. Pressing the F2 button advances to the Factory Settings Screen.
Note: A password is required to access menu screens.
26
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
MODE: BASIC MODE
STATUS: READY
PROGRAM 1
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
F8
HELP
AUTO OFF
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Ready Screen
The Ready Screen is displayed when the control box is ready to be to be run.
Note: The third line down may toggle between three states.
1. PROGRAM {NUMBER}
2. SPEED {XXX} MPM [ XXFPM]
3. LOW PRODUCT
Press the button sequence below from the Ready Screen to access this screen.
Power on switch +
1
ON
27
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
MAIN MENU 1/2 : MENU KEY FOR NEXT
1. SETTINGS
4. REPORTS
2. PROGRAMS
5. IDENTIFICATION
3. SET UP
6. DIAGNOSTICS
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Main Menu Screen
1 of 2
The Main Menu Screen is displayed when the MENU button is pressed. Use the number keys on the keypad
to advance to corresponding setting.
1. SETTINGS
2. PROGRAMS
3. SET UP
4. REPORTS
5. IDENTIFICATION
6. DIAGNOSTICS
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
28
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PRODUCT LENGTH (M-F3), DEFAULT: 210
RANGE 25-1500 mm
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Settings Screen 1
Product Length
Menu 1 allows the user to store, in the computer's memory, the length of the product being fed. The
computer then checks for product jams and multiple product feeds. Menu 1 may be selected by pressing the
“1” key while any of the MENU option screens are shown. When Menu 1 is selected, the program displays
the allowable product length range (25mm-1500mm), the current product length, and prompts the user to
enter the new product length as shown in the figure above. For your convenience, a ruler has been placed on
the Feeder housing directly below the membrane keypad. Please note that the product length must be
entered in millimeters (25mm = 1in).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
1
X
29
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
MAX JOG SPEED (S), DEFAULT: 20
RANGE 1-1000 MPM
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Settings Screen 1
Maximum Jog Speed
The Max Jog Speed screen allows the user to control the maximum speed at which the Feeder will operate
when used in the JOG mode. This function is particularly useful when the “operating” speed is set very high
and the user would like the option to jog at a lower speed. However, it is important to note that this function
controls the maximum jog speed. In other words, when the operating speed is set at a lower speed than the
Max Jog Speed, the Feeder will jog at the operating speed. The Max Jog Speed screen shows the allowable
Max Jog Speed range (1-100 MPM), the current Max Jog Speed value, and prompts the user to enter a new
value. The recommended Max Jog Speed is 20 MPM.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
1
MENU
X
30
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SIGNAL DELAY (M-F3), DEFUALT: 0
RANGE: 1-30000ms
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Settings Screen 1
Signal Delay
The Signal Delay screen gives the user the option of delaying the acknowledgment of the start
pulse at the start connector. This function is used primarily when the Feeder is integrated with
another machine. The signal may be delayed from 0 milliseconds to 1000 milliseconds (1 second).
When the delay is set to 0 the start pulse will be acknowledged immediately.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
1
MENU
X2
31
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SIGNAL DELAY (M-F3), DEFUALT: 0
RANGE: 1-30000ms
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Settings Screen 1
Signal Period
The Signal Period screen gives the user the option of ignoring from 1 to 10,000 start pulses between
accepted start pulses. Again, this function is used primarily when the Feeder is integrated with another
machine. If the Signal Period is set to 0 each start pulse will be accepted.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
1
MENU
X3
32
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PROGRAM
1. SAVE CURRENT PROGRAM
2. LOAD NEW PROGRAM
3. SAVE ACROSS ALL PROGRAMS
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Program Menu Screen
The screen is the Program Menu Screen. Use the number keys on the keypad to advance to corresponding
setting.
1. SAVE CURRENT PROGRAM
2. LOAD NEW PROGRAM
3. SAVE ACROSS ALL PROGRAMS
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password..
MENU
2
X3
33
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
CHOOSE PROGRAM: 1-10
SAVE CURRENT SETTINGS IN PROGRAM # XX
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Program Menu Screen
Save Current Program
The screen is the Save Current Program Menu Screen. Use the number keys on the keypad to select the
program number the settings will be saved to.
This screen allows the user to save the current Feeder settings, including Product Feeding Length, Speed,
Product Count, Product Thickness, and Watch Dog Length as a feeding program. The settings unique to a
specific product may then be easily recalled at any time. This is particularly useful if several different
products are run on the same machine.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
2
1
X
34
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
LOAD PROGRAM: 1-10
CURRENT PROGRAM XX – NEW PROGRAM XX
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Program Menu Screen
Load Program
The screen is the Load Program Menu Screen. Use the number keys on the keypad and press enter to load
a different program.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
2
2
X
35
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PRESS 1 TO SAVE CURRENT SETTINGS ACROSS
ALL PROGRAMS- PRESS CANCEL TO EXIT
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Program Menu Screen
Save Across All Programs
The screen is the Save Across All Programs Screen. Use this screen to copy current setting to all programs.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
2
3
X
36
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SETUP : MENU KEY FOR NEXT
1. X BASIC COUNT
2.
ADVANCED COUNT
3.
BASIC TIPPING
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Setup Screen
The Setup Screen indicates the current running mode and all the available modes. This screen will differ
depending on the optional modes selected in the Set Machine Modes menu. The “X” indicates the current
running mode.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
3
X
37
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
REPORTS
1. VIEW SUMMARY LOG
2. VIEW DETAIL LOG
3. RESET LOG
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
F6
F7
F8
HELP
4. PRINT SUMMARY LOG
5. PRINT DETAIL LOG
6. PRINT SETTINGS
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Reports Screen
1
The Reports Screen can be used to view and print log files and settings.
1. VIEW SUMMARY LOG
2. VIEW DETAIL LOG
3. RESET LOG
4. PRINT SUMMARY LOG
5. PRINT DETAIL LOG
6. PRINT SETTINGS
The Reports Screen is divided into 6 subheadings that allow the user to access different areas of the Feeder’s
log. In this menu, errors are identified and time stamped, and total production count is kept. The information
found in the Reports Screen may either be viewed on the LCD display or downloaded to a printer.
1. The View Summary Log screen allows the user to view a summary of the production run information, start
and stop dates and times, the number of faults that occurred during periods of operation, and a pack per
minute (PPM) product count.
2. The detail log provides a detailed summary account of Feeder activity. The information given includes a
summary of the production run, start and stop dates and times, the time and type of faults that occurred during
production runs, and the time and types of warnings that occurred during production runs.
3. The Reset Log option. NOTE! When this option is selected, all entries currently stored in the
production log will immediately be emptied. When this occurs, a screen declaring Figure 0-3 is shown
before the program returns to the previous menu
4. To print a Summary Log, Detail Log or Setting Log, first attach a computer or laptop (running Microsoft
Windows 95 or later with Microsoft Internet Explorer installed) to the Feeder via a NULL modem cable. On
the computer side open up HyperTerminal: Start->Programs->Accessories->Communication->HyperTerminal
Connect using COM1 at 19200 bps, 8 data bits, parity none, 1 stop bit, flow control hardware. Next go to the
menu Transfer->Capture Text… and call the file something like: summary, detail, or setting.htm.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
4
X
38
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
VERSION INFORMATION
MODEL MFT 350 SERIAL NUMBER XXXX-XXXXX
VER X.X.XXX-X-X COPYRIGHT © 1997-2007
AMP XX.X COPYRIGHT © 2002-2007
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Identification Screen
1
The Identification Screen provides information about the Feeder model number, serial number and program
versions.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
5
X
39
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTICS 1/4 : MENU FOR NEXT
1. STACK LIGHT
4. PSTART/LOW-P INPUT
2. PRODUCT SENSOR
5. LOW PRODUCT OUTPUT
3. LINE SPEED ENC
6. AUTO ON OUTPUT
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 1 of 4
1
The diagnostics function reviews the electronics of the Feeder when diagnosing potential hardware issues
and/or potential machine interfacing problems. There are a total of 20 different diagnostics menus. Each menu
allows the operator the choice to run the diagnostic. To run the diagnostic use the keypad to choose the
specific diagnostic to be run and press the ENTER key to start the test. To advance to a different diagnostic,
press the CLEAR/CANCEL key to return to the Diagnostic Menu Screen. To exit the System Diagnostics,
press the CLEAR/CANCEL key.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
X
40
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 1 OF 20
STACK LIGHT
LIGHT TEST: {
} LIGHT
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 1 of 4
Light Test
The Light Test diagnostic tests the red, yellow, and green lights on the stack light. Enabling this test will toggle
each light in secession. Press ENTER to start the test and press CLEAR/CANCEL to end the test.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password..
MENU
6
1
X
41
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 2 OF 20
PRODUCT SENSOR
1-4 SELECTIONS ({ }):1={ },2={ },3={ },4={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 1 of 4
Product Sensor Test
This diagnostic tests the Feeder’s product sensor across all four of its drives. If the operator presses keys
ONE through FOUR they will select a single product sensor drive to retrieve data. Pressing the ZERO key
returns to testing all four drives simultaneously. Press CLEAR/CANCEL to end the test.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
2
X
42
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 3 OF 20
LINE SPEED ENCODER
LSE:C={ },VEL={ } M/MIN,{
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 1 of 4
Line Speed Encoder Test
This diagnostic tests the Feeder’s line speed encoder interface. “C” refers to the encoder count. If a line speed
encoder is properly setup on a conveyor, the count should go up as the line goes forward. “VEL” refers to the
computed inverse velocity of the conveyor. This value should go down as the speed of the conveyor
increases. The line speed encoder must be operating while the diagnostic software is running.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
3
X
43
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 4 OF 20
CS/LP INPUTS
S={ } PSTART={ } L={ } LOWP={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 1 of 4
Cycle Start/Low Product Inputs Test
This diagnostic will test the Cycle Start Input and the Low Product input (also known as the discrete input).
When a new signal goes into the Cycle Start Input a new timestamp will be displayed on the screen. Each
input will display the current status of either 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
4
X
44
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 5 OF 20
TOGGLES LOW PRODUCT OUTPUT
LOW PRODUCT OUTPUT VALUE ={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 1 of 4
Low Product Output Test.
This diagnostic tests the Feeder’s low product output. When the ON key is pressed the output will toggle
between 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
5
X
45
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 6 OF 20
ON TOGGLES AUTO OUTPUT
AUTO ON/OFF OUTPUT VALUE={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 1 of 4
Auto ON/OFF Output Test
This diagnostic tests the Feeder’s AUTO ON/OFF output. When the ON key is pressed the output will toggle
between 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
6
X
46
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTICS 2/4 : MENU FOR NEXT
1. DEMO MODE OUTPUT
4. RED LIGHT OUTPUT
2. CYCLECOMPLETE
5. IO READY OUTPUT
3. C3 OUTPUT
6. APL ENABLE OUTPUT
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 2 of 4
1
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X
47
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 7 OF 20
ON TOGGLES DM OUTPUT
DEMO MODE VALUE={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 2 of 4
On Toggles DM Output Test
This diagnostic tests the Feeder’s demo mode output. When the ON key is pressed the output will toggle
between 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
1
X
48
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 8 OF 20
ON TOGGLES CC OUTPUT
CYCLE COMPLETE OUTPUT VALUE={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 2 of 4
Cycle Complete Output Test
This diagnostic tests the Feeder’s cycle complete output. When the ON key is pressed the output will toggle
between 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
2
X
49
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 9 OF 20
ON TOGGLES C3 OUTPUT
C3 OUTPUT VALUE={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 2 of 4
C3 Output Test
This diagnostic tests the Feeder’s C 3 output. When the ON key is pressed the output will toggle between 1
(ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
3
X
50
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 10 OF 20
ON TOGGLES RED LIGHT OUTP
RED LIGHT OUTPUT VALUE={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 2 of 4
Red Light Output Test
This diagnostic tests the Feeder ’s red light output. When the ON key is pressed the output will toggle between
1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
4
X
51
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 11 OF 20
ON TOGGLES IO READY OUTP
IO READY OUTPUT VALUE={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 2 of 4
IO Ready Output Test
This diagnostic tests the Feeder ’s IO ready output. When the ON key is pressed the output will toggle
between 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
5
X
52
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 12 OF 20
ON TOGGLES APL ENABLE OUTP- ENTER STARTS
C3 OUTPUT VALUE={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 2 of 4
APL Enable Output Test
This diagnostic tests the Feeder ’s cycle complete output. When the ON key is pressed the output will toggle
between 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
6
X
53
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTICS 3/4 : MENU FOR NEXT
1. DD STATUS
4. MOTOR ENCODER
2. APL TEST
5. HEIGHT ADJUSTMENT
3. ADT TEST
6. KEYPAD TEST
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 3 of 4
1
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X2
54
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 13 OF 20
SCROLL
CLEAR
CANCEL
DD STATUS={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 3 of 4
DD Status Test
This diagnostic tests the cycle start input and the Low Product input (also known as the discrete input). When
a new signal goes into the cycle start input a new timestamp will be displayed on the screen. The discrete
input will display the current status of either 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X2
1
55
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 14 OF 20
APL TEST
APL PRESENT={ }
APL READY={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 3 of 4
APL Status Test
This diagnostic tests the Automatic Product Loader (APL) interface. The output will be 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X2
2
56
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 15 OF 20
ADT TEST
ADT PRESENT={ }
ADT READY={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 3 of 4
ADT Status Test
This diagnostic tests the Automatic Drop Table (ADT) interface. The output will be 1 (ON) or 0 (OFF).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X2
3
57
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 16 OF 20
SCROLL
CLEAR
CANCEL
MOTOR ENCODER={
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
}
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 3 of 4
Motor Encoder Test
This diagnostic tests the system’s ability to read the motor encoder. The output should increasing and
consistent.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X2
4
58
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 17 OF 20
HEIGHT ADJUSTMENT
ADJ ONE={ } ADJ TWO={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 3 of 4
Height Adjustment
This diagnostic tests the values from the height adjustments. If you move the height adjustments up and down
the numbers on this screen should increase and decrease accordingly.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X2
5
59
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 18 OF 20
SCROLL
CLEAR
CANCEL
KEYPAD TEST
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 3 of 4
Keypad Test
This diagnostic tests the HCRM’s membrane keypad. Pressing the key will display name of the key on the
display for three seconds. The CLEAR/CANCEL key should be the last key tested on this screen. After the
CLEAR/CANCEL key has been pressed, Diagnostics will be exited.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X2
6
60
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTICS 4/4: MENU FOR NEXT
1. IO CARD INPUTS
2. IO CARD OUTPUTS
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 4 of 4
1
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X3
61
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 19 OF 20
TEST INPUTS
A={
} B={ }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 4 of 4
IO Card Inputs Test
This diagnostic will test the inputs on the optional I/O Card if installed on the Feeder. It will be displayed
similarly to this: A= 10001001, where 1=(ON) and 0= (OFF).
Press the button sequence below from the Ready Screen to access this screen.
MENU
6
MENU
X3
1
62
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SYSTEM DIAGNOSTIC ITEM 20 OF 20
KEYS 1-8 FIRE OUTPUTS
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Diagnostic Screen 4 of 4
IO Card Outputs Test
This diagnostic will test the outputs on the optional I/O Card if installed on the Feeder. Pressing the
corresponding number key on the keypad will toggle that output.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
6
MENU
X3
2
63
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MAIN MENU 2/2 : MENU KEY FOR NEXT
1. DEMO MODE
4. LANGUAGE
2. TECHNICIAN
3. FACTORY
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Main Menu Screen 2 of 2
1
The screen is a continuation of the Main Menu Screen. Use the number keys on the keypad to advance to
corresponding setting.
1. DEMO MODE
2. TECHNICIAN
3. FACTORY
4. LANGUAGE
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
64
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
CYCLES PER MIN (M-F3), DEFUALT: { }
RANGE: 1-25
CURRENT: { }
NEW { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Main Menu Screen 2 of 2
Demo Mode
The Demo Mode tests Feeder settings while the machine is off-line of a larger system. This mode is
especially useful for testing the Feeder settings of a new product before production is started. The Demo
Mode screen prompts you to enter the number of cycles per minute to be fed. The product count will be the
same as that previously set with the CHANGE COUNT hot key.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
1
X
65
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
TECHNICIAN 1/3 : MENU KEY FOR NEXT
1. MOTOR
4. ADVANCED SETTINGS
2. FEEDING
5. DIGITAL IO
3. DEBOUNCE
6. WIZARDS
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3
1
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
X
66
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MOTOR GAINS (M-F3), DEFAULT: 2
RANGE: 1=HIGH, 2=MED, 3=LOW, 4=V.LOW
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Motor Settings
Motor Gains Setting
The motor gains’ setting determines the amount of power and error correction used by the motion controller
to run the Feeder . There are 4 different load settings available:
1.
2.
3.
4.
High
Medium
Low
Very Low
The customer will use a setting of HIGH for tight product placement or negligible load on the Feeder . A
setting of MEDIUM is the most common and should work for most cases. A setting of VERY LOW represents
a heavy stack of products or a large load on the Feeder .
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
1
X
67
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
ACCEL (S), DEFAULT: 250
RANGE: 1-30000 mm/sec^2
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Motor Settings
Motor Acceleration Setting
The Feeder acceleration determines how quickly the Feeder accelerates to the SPEED setting from rest.
The default acceleration range depends upon whether the Feeder is equipped with the high performance
package. If the high performance package is not equipped then the effective range of acceleration values is
between 1000 and 20000. If the high performance package is equipped then the effective range is between
1000 and 30000.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
1
MENU
X
68
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
DECCEL (S), DEFAULT: 125
RANGE: 1-30000 mm/sec^2
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Motor Settings
Motor Deccel Setting
The Feeder deceleration is used to determine how quickly the Feeder decelerates from the SPEED setting
to rest. The default acceleration range depends upon whether the Feeder is equipped with the high
performance package. If the high performance package is not equipped then the effective range of
acceleration values is between 1 and 20000. If the high performance package is equipped then the effective
range is between 1 and 30000.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
1
MENU
X2
69
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MOTOR TIMEOUT (M-F3), DEFAULT: 500
RANGE: 1-10000ms
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Motor Settings
Motor Timeout Setting
The motor timeout setting determines how long the Feeder will wait for the motor to move before timing out
and declaring a MAJOR PRODUCT JAM. This prevents the motor and amplifier from being damaged when
the Feeder is overloaded or jammed. If the Feeder isn’t jammed but MAJOR PRODUCT JAM is declared
several times, then raising the timeout value may be beneficial. The default timeout is 500 ms which is
adequate for most purposes.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
1
MENU
X3
70
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MOTOR GAINS ADJUSTMENT PCT (M-F3)
RANGE: 5-2000
DEFAULT: 100
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Motor Settings
Motor Gains Setting
This setting scales motor gains used in the system up or down. The default is 100% which is adequate for
most purposes. However when using AccuTipping this value should be sett to 300%.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
1
MENU
X4
71
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
GEARING (S), DEFAULT: 0
RANGE: 0=OFF,1=LOW, MEDIUM, 3=HIGH
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Motor Settings
Gearing Setting
Press the button sequence below from the Ready Screen to access this screen.
MENU
X2
2
1
MENU
X5
72
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
TRAJECTORY ADJUSTMENT (S), DEFAULT: 50
RANGE: 10-2000
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Motor Settings
Trajectory Setting
The trajectory adjustment setting affects the manner in which the HCRM calculates stop position. Increasing
the value causes the HCRM to calculate the stop position more conservatively, which may result in slower
run time and shorter stop position. Conversely, decreasing the value causes the HCRM to calculate the stop
position less conservatively, and may result in faster run time and a longer stop position. The default setting
is 50, and should not be changed under normal operating conditions.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
1
MENU
X6
73
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SUPRESSED STARTS ENABLE (M-F3)
RANGE: 0=OFF, 1=ON, DEFAULT: 0
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Feeding Settings
Suppressed Starts Setting
When the suppress starts setting is activated the Feeder will not feed as long as the selected input signal is
active. This pertains to feeding occurring through the start sensor as well as feeding occurring in Demo
Mode.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
2
X
74
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
AUTO ON/OFF (M-F3), DEFAULT: 1
RANGE: 0=NOT, 1= FUALT SWITCH
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Feeding Settings
Auto On/Off Setting
The Auto On/Off option controls whether or not the Feeder automatically switches to Auto Off when a fault
occurs. The ability to control this function is particularly useful when several machines are integrated into a
large system. The setting is determined by system requirements and system integration. The Auto On/Off
screen shows the current Auto On/Off setting and gives the user the option of switching the setting.
When 1 (Fault Switch) is selected the Feeder will automatically switch to Auto Off when a fault is detected.
You must then manually press the AUTO ON hot key before the Feeder will acknowledge a start signal from
the host machine. When 0 (NO) is selected the Feeder will remain in the Auto On condition when a Feeder
fault occurs. The Feeder comes standard with a default setting of 1.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
2
MENU
X
75
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MPD THICKNESS DISABLED (M-F3),
RANGE: 1-100, - DEFAULT: 65
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Feeding Settings
MPD Thickness Disabled Setting
The MPD thickness setting allows the operator to change the sensor level at which the Feeder determines
that it is looking at multiple products instead of a single product. Raising the sensor level allows an increased
number of sensor values to be flagged as multiple product values (thick values). Lowering the sensor level
decreases the number of sensor values flagged (thereby reducing the multiple product values). The default
value for this setting is 65.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
2
MENU
X2
76
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MPD ACCUMULATE (M-F3), DEFAULT: 0
RANGE: 0=OFF, 1=ON
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Feeding Settings
MPD Accumulate Setting
The MPD accumulate setting allows the Feeder to collect information concerning multiple product status.
The information is gathered across the entire product and added together. This allows the Feeder to
determine whether a product is stacked or not. If the setting is turned OFF, the Feeder uses uninterrupted
overlapped thick areas to determine if a multiple product instance occurs. MPD accumulate is especially
useful when used on products with holes.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
2
MENU
X3
77
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
NO PRODUCT FAULTS (M-F3), DEFAULT: 1
RANGE: 0=OFF, 1=ON
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Feeding Settings
No Product Faults Setting
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
2
MENU
X4
78
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MPD FAULTS (M-F3), DEFAULT: 1
RANGE: 0=OFF, 1=ON
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Feeding Settings
MPD Faults Setting
This setting allows the Feeder to enable/disable MPD (Multiple Product Detection) faults. MPD faults are
caused by the Feeder detecting overlapping product over a specified proportion of the product length.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
2
MENU
X5
79
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MINOR JAM FAULTS (M-F3), DEFAULT: 1
RANGE: 0=OFF, 1=ON
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Feeding Settings
Minor Jam Faults Setting
This setting allows the Feeder to enable/disable minor jam faults. Minor jam faults are caused by product
that is slightly overlapping but is not overlapping far enough to cause an MPD fault.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
2
MENU
X6
80
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SLOW SPEED (M-F3), DEFAULT: 10
RANGE: 0-1000 MPM
CURRENT: { } NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Feeding Settings
Slow Speed Setting
The Slow Speed setting allows the Feeder to rotate between two Feeder speeds. In Count Mode, the feeder
will use this value when feeding the last product in the count. When this value is set to zero (0), the feeder
will determine the Slow Speed setting.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
2
MENU
X7
81
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
STANDARD LSE PACKAGE (S), DEFAULT: 1
RANGE: 0=NO, 1=YES
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Standard LSE Setting
When the Standard LSE Package is enabled the Feeder assumes that the standard encoder and encoder
wheel are being used.
Note: You must verify proper encoder counts are entered at the Line Speed Encoder Delay Setting (p90)
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
X
82
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
ADVANCED PSTART (S), DEFAULT: 0
RANGE: 0=OFF, 1-8=PORT, 9=J1
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Advanced PStart Setting
This screen allows you to select the port to use with an external start sensor. Ports one (1) though EIGHT (8)
are available with the optional I/O Card, J-1 is a standard Pstart port on the Feeder. Enabling this setting will
prompt the next two screens (PStart Debounce and PStart Debounce Value) providing advance control over
the input signal.
Pres Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X
83
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PSTART DEBOUNCE (S), DEFAULT: 0
RANGE: 0=OFF,1=LEN,2=TIME
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
PStart Debounce Setting
When this is enabled the Feeder will enable de-bouncing of the PSTART signal of the Feeder . This debounce can be either distance, if a line speed encoder is installed, or time. In addition the Feeder can also
use a selected input from an I/O card (purchased separately) to use as the start signal to the Feeder .
Pres Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X2
84
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PSTART DEBOUNCE VALUE (S), DEFAULT: 0
RANGE: 1-10000 ms
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
PStart Debounce Setting
When this is enabled the Feeder will enable de-bouncing of the PSTART signal of the Feeder. This debounce can be either distance, if a line speed encoder is installed, or time. In addition the Feeder can also
use a selected input from an I/O card (purchased separately) to use as the start signal to the Feeder.
Pres Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X2
85
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MIN PRODUCT LENGTH (M-F3), DEFAULT: 0
RANGE: 1-200mm
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Minimum Product Length Setting
The min product length setting is the minimum amount of product needed for the Feeder to determine that a
new product is present. If the Feeder is in an exceptionally noisy environment it is sometimes helpful to set
the minimum product length so that there is extra de-bounce available for finding the next product.
Increasing this setting will also increase the stop position.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X2
86
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PRODUCT SEPARATION LENGTH (M-F3),
RANGE: 1-1000, DEFAULT: 5
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Product Separation Length Setting
The new Product Separation Length is the minimum amount of space between products for Feeder to
determine that there is a gap. If a product with holes is being fed, the Product Separation Length should be
greater then the maximum hole size.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X3
87
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PULSE WINDOW (M-F3), DEFAULT: 0
RANGE: 1-30000ms
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Pulse Window Setting
The Pulse Window screen gives the user the option of ignoring start pulses occurring between 0 and 30000
milliseconds after the last good start pulse was accepted. This shields the Feeder from spurious pulses
which may occur during feeding. If the Pulse Window is set to 0 each start pulse will be accepted. This
function is not available when using AccuTipping. When using AccuTipping, de-bounce is added to the start
pulse through the ADVANCED PSTART settings on p83.
To determine the Pulse Window, a quick calculation must be performed. First, determine the current running
speed of the host line in cycles per millisecond. Take the inverse of this number (1/cycles per millisecond) to
get our first variable, TIME1. Next, access Demo Mode (Menu 5) to determine the cycles per minute.
Convert this value to cycles per millisecond (divide by 60000). Take the inverse of this number to get our
second variable, TIME2. Your Pulse Window should be set to TIME1-TIME2. Please note that the time it
takes the Feeder to dispense one product does not change for different line speeds, unless any parameters
are changed or speed compensation is enabled. Then the Pulse Window strictly becomes a function of the
line speed.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X4
88
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
DISTANCE WINDOW (M-F3), DEFAULT: 0
RANGE: 1-10000mm
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Distance Window Setting
The Distance Window screen gives the user the option of ignoring start pulses which occur between 1 to
10000mm after the last good start pulse was accepted. This shields the Feeder from spurious pulses which
may occur during feeding.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X5
89
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
LINE SPEED ENCODER DELAY (M-F3),
RANGE: 1-10000mm DEFAULT: 0
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Line Speed Encoder Delay Setting
This setting requires that a line speed encoder has been installed, and will delay feeding the product until the
line speed encoder delay distance has passed.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X6
90
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
NO PRODUCT LIMIT (M-F3), DEFAULT: 240
RANGE: 240-255
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
No Product Limit Setting
When the product sensor value is greater then this setting the computer will determine that there is no
product beneath the sensor.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X7
91
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SIGNAL DELAY (M-F3), DEFAULT: 0
RANGE: 1-30000ms
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Signal Delay Setting
The Signal Delay screen gives the user the option of delaying the acknowledgment of the start pulse at the
start connector. This function is used primarily when the Feeder is integrated with another machine. The
signal may be delayed from 1 to 30000 milliseconds (30 seconds). When the delay is set to 0 the start pulse
will be acknowledged immediately.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X8
92
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SIGNAL PERIOD (M-F3), DEFAULT: 0
RANGE: 1-10000
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Signal Period Setting
The Signal Period screen gives the user the option of ignoring from 1 to 10,000 start pulses between
accepted start pulses. Again, this function is used primarily when the Feeder is integrated with another
machine. If the Signal Period is set to 0 each start pulse will be accepted.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
3
MENU
X9
93
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PRODUCT SEPARATION LENGTH (M-F3)
RANGE: 1-10000, DEFAULT: 0
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Product Separation Length Setting
The Product Separation Length is the minimum amount of space between products for Feeder to determine
that there is a gap. If a product with holes is being fed, the Product Separation Length should be greater then
the maximum hole size.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
X
94
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
WATCH DOG NO PRODUCT (M-F3),
RANGE: 100-10000, DEFAULT: 1500
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Watch Dog No Product Setting
A Watch Dog No Product fault occurs when the emitter-receiver pair sees that the discharge belts have
traveled more than the allowed distance with no product. The Watch Dog No Product setting allows the user
to set that distance. This function prevents the Feeder from continuing to run when it is empty. To function
properly, the current product length must be stored in the computer's memory, see p29.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X
95
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
WATCH DOG NO PRODUCT (M-F3),
RANGE: 100-10000, DEFAULT: 1500
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Minor Jam Faults Setting
This setting allows the Feeder to enable/disable minor jam faults. Minor jam faults are caused by product
that is slightly overlapping but is not overlapping far enough to cause an MPD fault.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X2
96
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PULSE WINDOW (M-F3), DEFAULT: 0
RANGE: 1-30000ms
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Debounce Settings
Pulse Window Setting
The Pulse Window screen gives the user the option of ignoring start pulses occurring between 0 and 30000
milliseconds after the last good start pulse was accepted. This shields the Feeder from spurious pulses
which may occur during feeding. If the Pulse Window is set to 0 each start pulse will be accepted. This
function is not available when using AccuTipping. When using AccuTipping, de-bounce is added to the start
pulse through the ADVANCED PSTART settings on p83.
To determine the Pulse Window, a quick calculation must be performed. First, determine the current running
speed of the host line in cycles per millisecond. Take the inverse of this number (1/cycles per millisecond) to
get our first variable, TIME1. Next, access Demo Mode (Menu 5) to determine the cycles per minute.
Convert this value to cycles per millisecond (divide by 60000). Take the inverse of this number to get our
second variable, TIME2. Your Pulse Window should be set to TIME1-TIME2. Please note that the time it
takes the Feeder to dispense one product does not change for different line speeds, unless any parameters
are changed or speed compensation is enabled. Then the Pulse Window strictly becomes a function of the
line speed.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X3
97
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
DISTANCE WINDOW (M-F3), DEFAULT: 0
RANGE: 1-10000mm
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Distance Window Setting
The Distance Window screen gives the user the option of ignoring start pulses which occur between 1 to
10000mm after the last good start pulse was accepted. This shields the Feeder from spurious pulses which
may occur during feeding.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X4
98
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
EARLY CYCLE COMPLETE (M-F3), DEFAULT: 0
RANGE: 0=OFF 1=ON
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Early Cycle Complete Setting
When early cycle complete is enabled the cycle complete signal will switch after the last product passes
under the product sensor. Normally the cycle complete signal will not switch after the Feeder stops on the
product, starting the next batch of products.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X5
99
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PRODUCT LENGTH (M-F3), DEFAULT: 210
RANGE 25-1500 mm
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Settings Screen 1
Product Length
Product Length allows the user to store, in the computer's memory, the length of the product being fed. The
computer then checks for product jams and multiple product feeds. When Product Length is selected, the
program displays the allowable product length range (25mm-1500mm), the current product length, and
prompts the user to enter the new product length as shown in the figure above. For your convenience, a ruler
has been placed on the Feeder housing directly below the membrane keypad. Please note that the product
length must be entered in millimeters (25mm = 1in).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X6
100
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MAX JOG SPEED (S), DEFAULT: 6
RANGE: 1-100
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Maximum Jog Speed Setting
The Max Jog Speed screen allows the user to control the maximum speed at which the Feeder will operate
when used in the JOG mode. This function is particularly useful when the “operating” speed is set very high
and the user would like the option to jog at a lower speed. However, it is important to note that this function
controls the maximum jog speed. In other words, when the operating speed is set at a lower speed than the
Max Jog Speed, the Feeder will jog at the operating speed. The Max Jog Speed screen shows the allowable
Max Jog Speed range (1-100 MPM), the current Max Jog Speed value, and prompts the user to enter a new
value. The recommended Max Jog Speed is 20 MPM.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X7
101
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SIGNAL DELAY (M-F3), DEFAULT: 0
RANGE: 1-30000ms
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Signal Delay Setting
The Signal Delay screen gives the user the option of delaying the acknowledgment of the start pulse at the
start connector. This function is used primarily when the Feeder is integrated with another machine. The
signal may be delayed from 1 to 30000 milliseconds (30 seconds). When the delay is set to 0 the start pulse
will be acknowledged immediately.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X8
102
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SIGNAL PERIOD (M-F3), DEFAULT: 0
RANGE: 1-10000
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Signal Period Setting
The Signal Period screen gives the user the option of ignoring from 1 to 10,000 start pulses between
accepted start pulses. Again, this function is used primarily when the Feeder is integrated with another
machine. If the Signal Period is set to 0 each start pulse will be accepted.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
4
MENU
X9
103
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
DIGITAL I/O 1/3: MENU KEY FOR NEXT
1. STANDARD I/O SIGNALING
2. DUPLICATE SIGNALS
3. EXTERNAL PRODUCT SENSOR
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3
Digital I/O Screen 1 of 3
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
104
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
INFEED OUTPUT (S), DEFAULTS: 0
RANGE: 0=OFF, 1-10=PORT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
Infeed Output Setting
When this is enabled the Feeder will toggle the selected output on an I/O card (purchased separately) while
the Feeder belts are moving.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
105
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
CYCLE COMPLETE (S), DEFAULTS: 1
RANGE: NORMAL=1,
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
Cycle Complete Setting
When this is enabled the Feeder will set the selected output on an I/O card (purchased separately) to match
the Cycle Complete signal of the J1 connector.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
106
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MPD IO READY (M-F3), DEFAULTS: 0
RANGE: 0=OFF, 1=ON
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
MPD I/O Ready Setting
In applications where multiple product feed errors are to be handled by a portion of the system external to the
Feeder, the MPD I/O Ready feature will provide the signal. With MPD I/O Ready enabled (set to 1) the
Feeder will signal a multiple product detection by switching the voltage level on P1-J (RDY) from high to low.
The Feeder will stay in this condition until the next feed cycle is started. The MPD allowed per hour will
override this feature; this will allow the technician to set a breakpoint at which the Feeder will stop feeding
multiples.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X2
107
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
JAM IO READY (M-F3), DEFAULTS: 0
RANGE: 0=OFF, 1=ON
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
Jam IO Ready Setting
In applications where the response to jammed products is handled by a portion of the system external to the
Feeder, the JAM I/O Ready feature provides the indicator signal. With JAM I/O Ready enabled (set to 1) the
Feeder will signal a minor jam by turning the voltage level on P1-J (RDY) from high to low. The Feeder will
stay in this condition until the next feed cycle is started.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X3
108
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
IOCARD LOW PRODUCT OUTPUT (S)
RANGE: 0=OFF, 1=ON DEFAULTS: 0
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
I/O Card Low Product Output Setting
Enabling this setting provides a Low Product signal output though the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X4
109
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
IO CARD OUTPUT FAULTS (S), DEFAULTS: 0
RANGE: 0=OFF, 1=ON
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
I/O Card Output Faults Setting
Enabling this setting provides a Fault signal output though the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X5
110
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
J1-E SIGNAL (S), DEFAULTS: 1
RANGE: 0=READY, 1=IN-FAULT, 2=OFF
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
J1-E Signal Setting
When in READY mode, the J1-E signal follows the RED/GREEN light state. When in FAULT mode, the J1-E
signal is set active during Feeder faults. When the fault is cleared the signal is set to in-active.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X6
111
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT J1-E SIGNAL (S), DEFAULTS: 1
RANGE: 0=OFF, 1=ON
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
Invert J1-E Signal Setting
This setting inverts the J1-E signal state.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X7
112
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
AND GATE OUTPUT PORT (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
AND Gate Output Port Setting
If a Feeder has an I/O card (purchased separately) it can use two of the Digital Input Wizards (purchased
separately) as an AND gate where the result is output using the selected port.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X8
113
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
OR GATE OUTPUT PORT (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
OR Gate Output Port Setting
If a Feeder has an I/O card (purchased separately) it can use two of the Digital Input Wizards (purchased
separately) as an OR gate where the result is output using the selected port.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X9
114
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
LSE USE MOTOR ENCODER (S), DEFAULTS: 0
RANGE: 0=NO, 1=YES
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
LSE Use Motor Encoder Setting
When this is enabled the Feeder will use its own motor encoder as a line speed encoder for its calculations.
This is useful for applications where a sensor is triggering off of products on the discharge and de-bounce
based off of distance is required.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X 10
115
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
CONVEYOR STOPPED OUTPUT (M-F3)
RANGE: 0=OFF, 1-10=PORT, DEFAULTS: 0
CURRENT: { }
NEW: { }
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
Conveyor Stopped Output Setting
When this is enabled the Feeder will toggle an output on an I/O card (purchased separately) to signal that
the conveyor (using its Line Speed Encoder input) has stopped moving.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X 11
116
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
GUARDING 1 (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORTS
CURRENT: { }
NEW: { }
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
Guarding 1 Setting
This setting allows the technician to set which port will be used to indicate when a Guard interlock has been
triggered.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X 12
117
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
GUARDING 2 (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORTS
CURRENT: { }
NEW: { }
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
Guarding 2 Setting
This setting allows the technician to set which port will be used to indicate when a Guard interlock has been
triggered.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X 13
118
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F1
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
RS232 PORT (S), DEFAULTS: 1
RANGE: 0=COM1,1=COM2,2=COM3
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Standard I/O Signals
RS232 Port Setting
This setting assings the RS-232 comport setting.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
1
MENU
X 14
119
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
IOCARD CYCLE COMPLETE (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Duplicate Signals
I/O Card Cycle Complete Setting
This screen sets the port of the Cycle Complete output signal on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
2
X
120
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
IOCARD RED LIGHT (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Duplicate Signals
I/O Card Red Light Setting
This screen sets the port of the Red Light output signal on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
2
MENU
X
121
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
IOCARD IO READY (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Duplicate Signals
I/O Card I/O Ready Setting
This screen sets the port of the I/O Ready output signal on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
2
MENU
X2
122
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
ADVANCED PSTART (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORT, 9=J1
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Duplicate Signals
Advanced PStart Setting
This screen sets the port of the Advanced PStart output signal on the IO Card (purchased separately).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
2
MENU
X3
123
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
OFFLINE OUTPUT (S), DEFAULTS: 0
RANGE: 0=OFF, 1-10=PORT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Duplicate Signals
Offline Output Setting
This screen sets the port of the Feeder Offline output signal on the IO Card (purchased separately).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
2
MENU
X6
124
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
ADVANCED LSE (S), DEFAULTS: 0
RANGE: 0=OFF, 1-8=PORT, 9=LSE
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – Duplicate Signals
Advanced LSE Setting
This screen sets the port of the Advanced LSE (Line Speed Encoder) output signal on the IO Card
(purchased separately).
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
2
MENU
X7
125
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
ADVANCED PRODUCT SENSOR (S), DEFAULTS: 0
RANGE: 0=OFF 1-9=PORT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 1 of 3 – External Product Sensor
Advanced Product Sensor Setting
When this is enabled the Feeder will use a selected input from an I/O card (purchased separately) to detect
the presence/absence of a product instead of the standard product sensor on the Feeder . This is useful in
cases where a specialized product sensor is needed to properly track the product.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
3
X
126
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PRE-FEED SOLENOID FIRE TIME (M-F3)
RANGE: 0-10000ms, DEFAULT: 0
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 - Pre-Feed Signals
Pre-Feed Solenoid Fire Time
The Pre-Feed Solenoid Fire Time is a signal that can be output from the optional I/O Card BEFORE the
Feeder starts a feed cycle.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
1
X
127
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
PRE-FEED SOLENOID PORT (S) DEFAULT: 0
RANGE: 1-10
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 - Pre-Feed Signals
Pre-Feed Solenoid Port
This screen is available if the Pre-Feed Solenoid Fire Time value is greater than 0ms. This screen sets the
Pre-Feed Solenoid output port.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
1
MENU
X
128
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
PRE-FEED SOLENOID WAIT TIME (M-F3)
RANGE: 0-10000ms, DEFAULT: 0
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 - Pre-Feed Signals
Pre-Feed Solenoid Wait Time
This screen is available if the Pre-Feed Solenoid Fire Time value is greater than 0ms. This screen sets the
delay time for the Pre-Feed Solenoid output signal.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
1
MENU
X2
129
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
POST-FEED SOLENOID FIRE TIME (M-F3)
RANGE: 0-10000ms, DEFAULT: 0
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 – Post-Feed Signals
Post-Feed Solenoid Fire Time
The Post Feed Solenoid Fire Time is a signal that can be output from the optional I/O Card AFTER the
Feeder completes a feed cycle.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
2
X
130
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
POST-FEED SOLENOID PORT (S) DEFAULT: 0
RANGE: 1-10
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 – Post-Feed Signals
Post-Feed Solenoid Port
This screen is available if the Post-Feed Solenoid Fire Time value is greater than 0ms. This screen sets the
Post-Feed Solenoid output port.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
2
MENU
131
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
POST-FEED SOLENOID PRE-WAIT TIME (M-F3)
RANGE: 0-10000ms, DEFAULT: 0
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 - Post-Feed Signals
Post-Feed Solenoid Pre-Wait Time
This screen is available if the Post-Feed Solenoid Fire Time value is greater than 0ms. This screen sets the
delay time for the BEFORE Post-Feed Solenoid output signal.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
2
MENU
X2
132
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
POST-FEED SOLENOID POST- WAIT TIME (M-F3)
RANGE: 0-10000ms, DEFAULT: 0
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 - Post-Feed Signals
Post-Feed Solenoid Post-Wait Time
This screen is available if the Post-Feed Solenoid Fire Time value is greater than 0ms. This screen sets the
delay time for the AFTER Post-Feed Solenoid output signal.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
1
MENU
X3
133
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
POST-FEED SOL. USE (M-F3), DEFAULT: 0
RANGE: 0=OK, 1=FAULT, 2=BOTH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 - Post-Feed Signals
Post-Feed Solenoid Use Screen
This screen is available if the Pre-Feed Solenoid Fire Time value is greater than 0ms. The Post-Feed will
trigger only when the Feeder is not in a fault condition for setting 0(OK) and 2(Both). When set to 1(Faults)
the Feeder will only trigger the Pre-Feed Solenoid when in a fault condition.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
2
MENU
X4
134
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
DIGITAL I/O WIZARDS 1/3 : MENU FOR NEXT
1. DIGITAL INPUT WIZARD (J3 PORT)
2. DIGITAL INPUT WIZARD A (IOCARD)
3. DIGITAL INPUT WIZARD B (IOCARD)
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 – Digital I/O Wizards 1 of 3
Please refer to the Wizards Manual.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
3
X
135
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
DIGITAL I/O WIZARDS 2/3 : MENU FOR NEXT
1. DIGITAL INPUT WIZARD C (IOCARD)
2. DIGITAL INPUT WIZARD D (IOCARD)
3. SIMPLE INPUT
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 – Digital I/O Wizards 2 of 3
Please refer to the Wizards Manual.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
3
MENU
X
136
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
DIGITAL I/O WIZARDS 3/3 : MENU FOR NEXT
1. JOGGER WIZARD
2. SIGNAL FAULT OUTPUT WIZARD
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Digital I/O
Digital I/O Screen 2 of 3 – Digital I/O Wizards 3 of 3
Please refer to the Wizards Manual.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
3
MENU
X2
137
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
DIGITAL I/O 3/3: MENU KEY FOR NEXT
1. REJECT ON ERROR SIGNALS
2. INVERT INPUTS
3. INVERT OUTPUTS
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
138
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
IO CARD REJECT-ON-ERROR (S), DEFAULT: 0
RANGE: 0=OFF, 1=ON
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 - Reject on Error Signals
IO Card Reject-on-Error.
The Reject-On-Error Output can be configured to drive any one of the optically isolated outputs on the I/O
CARD (purchased separately) from the point where a Multiple Product Detect (MPD) or minor JAM is found
up until the next feed cycle is started. The Reject-On-Error signal will also go back low if the clear key, jog, or
jog-to-clear functions are run. The signal is meant to be processed by an external device capable of
removing the product as it leaves the System. If an MPD is discovered in the distance leading up to the stop
position of a product (when the System is decelerating to a stop) then the output will fire immediately
preceding the next feed cycle. It does not fire earlier since the product is not technically leaving the System
until the next feed cycle.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
1
139
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
LOW PRODUCT INPUT (S), DEFAULT: 0
RANGE: 0=NORMAL, 1-INVERTED
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Low Product Input
The Low Product Input screen allows the operator to invert the Low Product signal.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
140
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT INPUT 1 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 1
The Invert Input 1 screen allows the operator to invert Input 1 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
MENU
141
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT INPUT 2 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 2
The Invert Input 2 screen allows the operator to invert Input 2 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
MENU
X2
142
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT INPUT 3 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 3
The Invert Input 3 screen allows the operator to invert Input 3 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
MENU
X3
143
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT INPUT 4 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 4
The Invert Input 4 screen allows the operator to invert Input 4 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
MENU
X4
144
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT INPUT 5 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 5
The Invert Input 5 screen allows the operator to invert Input 5 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
MENU
X5
145
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT INPUT 6 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 6
The Invert Input 6 screen allows the operator to invert Input 6 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
MENU
X6
146
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT INPUT 7 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 7
The Invert Input 7 screen allows the operator to invert Input 7 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
MENU
X7
147
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT INPUT 8 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Inputs
Invert Input 8
The Invert Input 4 screen allows the operator to invert Input 4 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
2
MENU
X8
148
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 1 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Output Inputs
Invert Output 1
The Invert Output 1 screen allows the operator to invert output 1 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
149
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 2 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 2
The Invert Output 2 screen allows the operator to invert output 2 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
150
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 3 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 3
The Invert Output 3 screen allows the operator to invert output 3 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
X2
151
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 4 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 4
The Invert Output 4 screen allows the operator to invert output 4 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
X3
152
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 5 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 5
The Invert Output 5 screen allows the operator to invert output 5 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
X4
153
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 6 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 6
The Invert Output 6 screen allows the operator to invert output 6 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
X5
154
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 7 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 7
The Invert Output 7 screen allows the operator to invert output 7 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
X6
155
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 8 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
SCROLL
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 8
The Invert Output 8 screen allows the operator to invert output 8 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
X7
156
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 9 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 9
The Invert Output 9 screen allows the operator to invert output 9 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
X8
157
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F2
F3
F4
F5
F6
F7
F8
HELP
INVERT OUTPUT 10 (S), DEFAULT: 0
RANGE: 0=OFF, 1-INVERT
CURRENT: { }
NEW: { }
SCROLL
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Digital I/O Screen 3 of 3 – Invert Output
Invert Output 10
The Invert Output 10 screen allows the operator to invert output 10 on the optional I/O Card.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
3
MENU
X9
158
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
WIZARDS 1/4 : MENU FOR NEXT
1. ADVANCED WARNING CONTROL
2. ACCUTIPPING
3. ENCODER TIMING COMPENSATION
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Wizards 1 of 4
Please refer to the Wizards Manual.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
6
X
159
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
WIZARDS 2/4 : MENU FOR NEXT
1. REMOTE KEYPAD
2. HEIGHT ADJUSTMENT SETUP
3. FUNCTION KEY SETUP
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Wizards 2 of 4
Please refer to the Wizards Manual.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
6
MENU
X
160
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
WIZARDS 3/4 : MENU FOR NEXT
1. BARCODE SETUP
2. SERIAL COUNT
3. ENCODER SPEED COMPENSATION
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Wizards 3 of 4
Please refer to the Wizards Manual.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X2
161
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
WIZARDS 3/4 : MENU FOR NEXT
1. GLUER INTEGRATION
2. TWO SENSOR TIMING COMPENSATION
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 1 of 3 – Advanced Settings
Wizards 4 of 4
Please refer to the Wizards Manual.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
5
MENU
X3
162
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
TECHNICIAN 2/3 : MENU
1. DISPLAY
4.
2. BACKUP/RESTORE 5.
3. PASSWORDS
6.
STOP
MOTOR
CHANGE
SPEED
F6
F7
F8
HELP
KEY FOR NEXT
EDIT NON-DEFAULTS
RESET TO DEFAULTS
LANGUAGE
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X
163
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
LCD REFRESH RATE (S), DEFAULT: 30
RANGE 0-600
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Display Setting
LCD Refresh Rate
This setting allows the technician to change how often the LCD Display refreshes without intervention.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
1
X
164
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MENU ITEM TIMER (S), DEFAULT: 3000
RANGE 250-5000ms
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Display Setting
Menu Item Timer
This is the length of time that display messages will be left on the screen before they timeout.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
1
MENU
X
165
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
BACKUP DATA, (M-F3), DEFAULT: 0
RANGE 0=NO BACKUP, 1-10=FILE
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Backup/Restore Setting
Backup Data Settings
This setting allows the technician to save the backup data.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
2
X
166
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
RESTORE DATA, (M-F3), DEFAULT: 0
RANGE 0=NO BACKUP, 1-10=FILE
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Display Setting
Restore Data Settings
This setting allows the technician to restore the backup data.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
2
MENU
X
167
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
OPERATOR PASSWORD (S), DEFAULT: 0
RANGE 0-99999
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Password Setting
Operator Password
This setting allows the technician to change the operator password.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
3
X
168
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
TECHNICIAN PASSWORD (S), DEFAULT: XXXXX
RANGE 0-99999
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Password Setting
Technician Password
This will reset the technician password for the system. Record the new password in a secure location prior to
changing the password.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
3
MENU
X
169
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F1
F2
F3
SCROLL
CLEAR
CANCEL
F4
F5
F6
F7
F8
HELP
THIS DISPLAY WILL VARY
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Edit Non-Defaults Setting
Edit Non-Defaults Screen
The sub-menus in this setting are settings that have been changed from default. Screens displayed for this
setting will differ to reflect your non-default settings.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
3
X
170
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
ENTER 1 TO RESET DEFAULTS
PRESS CLEAR TO CANCEL - 0
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Reset to Default Setting
Reset to Defaults
This setting allows the technician to set the machine settings to default.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
5
X
171
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MULTIPLE LANGUAGES (S), DEFAULT: 0
RANGE: 0=OFF, 1=ON
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 2 of 3 – Language Setting
Multiple Languages
This setting allows the technician to toggle the Multiple Languages feature on or off.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
6
X
172
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
TECHNICIAN 3/3: MENU KEY FOR NEXT
1. HEIGHT ADJ
4. ADV DEMO MODE
2. LOCKDOWN
5. DATE/TIME
3. LIMITS
6. SET MACHINE MODELS
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
173
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
1ST HEIGHT ADJUSTMENT BOTTOM (M-F3)
RANGE: 0-100000, DEFAULT 215
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 - Height Adjustment Setting
1st Height Adjustment
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
1
174
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
2ND HEIGHT ADJUSTMENT BOTTOM (M-F3)
RANGE: 0-100000, DEFAULT 230
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 - Height Adjustment Setting
2nd Height Adjustment
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
1
MENU
175
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
OPERATOR PASSWORD (S), DEFAULT: 0
RANGE 0-99999
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
Operator Password
This will reset the operator password for the system.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
176
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
TECHNICIAN PASSWORD (S), DEFAULT: XXXXXX
RANGE 0-99999
CURRENT: {
}
NEW: {
}
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
Technician Password
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
177
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
FEEDER ON (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
Feeder On
This setting allows the technician to set a password requirement for the Feeder On button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X2
178
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
AUTO ON (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
Auto On
This setting allows the technician to set a password requirement for the Auto On button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X3
179
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SET PROD THICKNESS (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
Set Product Thickness
This setting allows the technician to set a password requirement for the Set Product Thickness button as
well as the password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X4
180
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
CYCLE START (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
Cycle Start
This setting allows the technician to set a password requirement for the Cycle Start button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X5
181
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
JOG TO CLEAR (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
Jog To Clear
This setting allows the technician to set a password requirement for the Jog To Clear button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X6
182
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
FCT KEY 1 (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
FCT Key 1
This setting allows the technician to set a password requirement for the Function Key 1 button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X7
183
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
FCT KEY 2 (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
FCT Key 2
This setting allows the technician to set a password requirement for the Function Key 2 button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X8
184
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
FCT KEY 3 (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
FCT Key 3
This setting allows the technician to set a password requirement for the Function Key 3 button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X9
185
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
FCT KEY 4 (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
FCT Key 4
This setting allows the technician to set a password requirement for the Function Key 4 button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X10
186
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
FCT KEY 5 (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
FCT Key 5
This setting allows the technician to set a password requirement for the Function Key 5 button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X11
187
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
FCT KEY 6 (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
FCT Key 6
This setting allows the technician to set a password requirement for the Function Key 6 button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X12
188
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
FCT KEY 7 (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
FCT Key 7
This setting allows the technician to set a password requirement for the Function Key 7 button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X13
189
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
FCT KEY 8 (S), DEFAULT: 0
RANGE: 0=OFF, 1=OPER, 2=TECH
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Lockdown Setting
FCT Key 8
This setting allows the technician to set a password requirement for the Function Key 8 button as well as the
password level.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
2
MENU
X14
190
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
LSE UPDATE PERIOD (S), DEFAULT: 30
RANGE: 30-1000 ms
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Limits Setting
LSE Update Period
This setting allows the technician to set the Line Speed Encoder (LSE) update period.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
3
191
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
ADVANCED DEMO MODE (M-F3), DEFAULT: 0
RANGE: 0=OFF, 1=ON
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Advanced Demo Mode Setting
Advanced Demo Mode
This setting allows the technician to set the operator to enable the Advanced Demo Mode feature.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
4
192
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
ADVANCED DEMO MODE (M-F3), DEFAULT: 0
RANGE: OFF=0, ON=1
CURRENT: { }
NEW: { }
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Advanced Demo Mode Setting
Demo Mode Override
This setting allows the technician to set the operator to enable the Demo Mode Override feature.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
4
MENU
193
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
F1
F2
F3
F4
F5
F6
F7
EDIT DATE (S), DEFAULT: 0
RANGE: YYYYMMDD
CURRENT: {
}
NEW: {
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
F8
HELP
}
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Date/Time Setting
Edit Date Setting
This setting allows the technician to set the date.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
5
194
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
F1
F2
F3
F4
F5
F6
F7
EDIT TIME (S), DEFAULT: 0
RANGE: HHMM
CURRENT: {
}
NEW: {
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
F8
HELP
}
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Date/Time Setting
Edit Time Setting
This setting allows the technician to set the time.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
5
MENU
195
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SETUP 1/5 : 1,2,3 TOGGLES FEATURE
1. BASIC COUNT
2. ADVANCED COUNT
3. BASIC TIPPING
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Machine Modes
Machine Modes Setting 1 of 5
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
MENU
X2
6
196
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SETUP 2/5 : 1,2,3 TOGGLES FEATURE
1. ADVANCED TIPPING
2. BASIC CONVEYOR
3. ADVANCED CONVEYOR
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Machine Modes
Machine Modes Setting 2 of 5
This setting allows the technician to set the Feeder’s operating mode. The enabled mode will be denoted by
an “X” next to it. Use the keypad to toggle the setting on or off.
Note : Some operating modes are optional and require a “Key” to enable.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
6
MENU
197
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SETUP 3/5 : 1,2,3 TOGGLES FEATURE
1. ACCTIPPING SPEED MATCH
2. ACCTIPPING REPEAT
3. LINEAR MOTION TABLE
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Machine Modes
Machine Modes Setting 3 of 5
This setting allows the technician to set the Feeder’s operating mode. The enabled mode will be denoted by
an “X” next to it. Use the keypad to toggle the setting on or off.
Note : Some operating modes are optional and require a “Key” to enable.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
6
MENU
X2
198
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F2
F3
F4
F5
F6
F7
F8
HELP
SETUP 4/5 : 1,2,3 TOGGLES FEATURE
1. BURN-IN
2. CONTINUOUS MODE
3. CARDLINE
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Machine Modes
Machine Modes Setting 4 of 5
This setting allows the technician to set the Feeder’s operating mode. The enabled mode will be denoted by
an “X” next to it. Use the keypad to toggle the setting on or off.
Note : Some operating modes are optional and require a “Key” to enable.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
6
MENU
X3
199
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
CLEAR
CANCEL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
SETUP 3/5 : 1,2,3 TOGGLES FEATURE
1. TURRET
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Technician Settings Screen 3 of 3 – Machine Modes
Machine Modes Setting 5 of 5
This setting allows the technician to set the Feeder’s operating mode. The enabled mode will be denoted by
an “X” next to it. Use the keypad to toggle the setting on or off.
Note : Some operating modes are optional and require a “Key” to enable.
Press the button sequence below from the Ready Screen to access this screen.
Note: You may be required to enter a password.
MENU
X2
2
MENU
X2
6
MENU
X4
200
MFT Feeder Menus and Screens
Password and Warning Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
F1
F2
F3
F4
F5
F6
F7
F8
MENU IS LOCKED
TYPE PASSWORD TO CONTINUE [
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
HELP
]
JOG TO
CLEAR
JOG
PN 53110-0G
Password Screen
The Password Screen is displayed whenever a password is required for to access a menu.
This screen is prompted and not directly accessed.
201
MFT Feeder Menus and Screens
F1
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F2
F3
F5
F6
F7
F8
HELP
CLEARING FAULT
SCROLL
CLEAR
CANCEL
F4
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Clearing Fault Screen
The Clearing Fault Screen is displayed whenever the CLEAR/CANCEL button is pressed.
This screen is prompted and not directly accessed.
202
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
SCROLL
F1
F2
F3
F4
F5
F6
F7
F8
HELP
MODE: TURRET
AUTO OFF
WARNING SAFETY RELAY TRIGGERED
PRESS RESET THEN CLEAR/CANCEL
CLEAR
CANCEL
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Safety Relay Tripped Warning Screen
The Safety Relay Tripped Warning Screen is displayed whenever a safety relay is triggered.
This screen is prompted and not directly accessed.
203
MFT Feeder Menus and Screens
.........................................
1
ON
1
2
3
FEEDER
4
5
6
0
OFF
7
8
9
AUTO
ON / OFF
MENU
0
ENTER
F1
F2
F4
F5
F6
F7
F8
HELP
ILLEGAL ENTRY OF XX ENTERED
PROGRAM NOT SAVED
SCROLL
CLEAR
CANCEL
F3
STOP
MOTOR
CHANGE
SPEED
CHANGE
COUNT
.
SET PROD
THICKNESS
CYCLE
START
JOG TO
CLEAR
JOG
PN 53110-0G
Illegal Entry Warning Screen
The Illegal Entry Warning Screen is displayed whenever an out of range value is entered. The above example
is when an out of range program value is used.
This screen is prompted and not directly accessed.
204
APPENDIX
Table of Contents
Electrical Schematics
206
Overview
206
External Connections
208
Internal Connections
215
Troubleshooting
231
Maintenance
239
Bearing Maintenance
243
205
APPENDIX
Electrical Schematics
Overview
The internal and external electrical connections are summarized in Error! Reference source not found..
Table 0-1 gives brief descriptions of the listings shown in Error! Reference source not found.. A
comprehensive summary covering both internal and external connections follows.
2
Figure 0-1 Internal and External Connections
206
APPENDIX
Location
Name
Part Number
1
RS232 Communication IP Cable
70071-00
2
Conn PCB Feeder Rear
70483-02
3
APL Interface Connections
-
4
Start/Status and Low Product
Sensor Connection
-
5
6
IP Motherboard Assembly Board
Fan 1
82202-0E
70187-00
7
Membrane Keyboard
53110-0D
8
LCD IP Assembly
70018-00
9
13-Pin Flex Cable
53120-00
10
Computer Board
70315-00
11
Traffic Light Connection
-
12
Product Sensor Connection
-
13
Conn PCB Feeder Front
70485-02
14
N/A
N/A
15
Parallel Printer Connector Cable
70085-00
16
Slide Potentiometer Assembly
82121-01
(Left)
17
Slide Potentiometer Assembly
82121-01
(Right)
18
Power Supply IP
55017-00
19
-
21
22
22a
Ground
Power Entry Module - AC Power
Supply
Power Entry Module
Motor
N/A
22b
Motor Leads
23
Fan 2
20
Description
This cable connects the computer board to the
RS232 COM2 connector.
Printed circuit board located at the rear of the
Feeder containing J1, J2, J3, J4, and J26A.
This cable assembly connects the rear Feeder
PCB (70483-02) to the Motherboard at P10.
Contains the status signal for J2.
This cable assembly connects the rear Feeder
PCB (70483-02) to the Motherboard at P9.
Contains the status signal for J1 and J3.
This fan connects to the Motherboard at P11.
This keyboard connects to the Motherboard at
P6.
This assembly consists of the LCD display
(55024-00) and a 16-pin connector (50425-00),
and connects to the Motherboard at P3 and P4.
This cable connects the Motherboard to the
keyboard at P6.
81610-00
-
This cable assembly connects the front Feeder
PCB (70485-02) to the Motherboard at P12.
Contains the status signals for J22.
This cable assembly connects the front Feeder
PCB (70485-02) to the Motherboard at P13.
Contains the status signals for J6.
Printed circuit board located at the front of the
Feeder containing J6, J7, J22, J23, J24 and
J25.
N/A
This cable connects the computer utility on the
WinSystems to the RS232 and parallel printer
connections.
This assembly connects to the upper exit shaft
linear potentiometer to the Motherboard at P18.
This assembly connects to the stripper wheel
shaft linear potentiometer to the Motherboard
at P17.
The Power Supply connects to the
Motherboard at P20 (AC power supply output)
and P19 (Low voltage power supply).
The power entry module connects to the
Motherboard at P16 (AC power supply input).
-
70187-00
The motor leads connect to the Motherboard at
P14
This fan connects to the Motherboard at P15.
81610-00
Table 0-1 Overview Descriptions
207
APPENDIX
External Connections
Jack 1 - Start/Status
Jack 1, the Start/Status connector, is located on the Feeder Rear PCB (70483-02). This
connector provides status information to connecting equipment, and receives a start signal for
the Feeder machine. See Table 0-2 for further information on this connector. A detailed
description of each pin follows.
Jack Number
Cable Description
Pin
Number
(Color)
J1
Start/Status
A (Brown)
+24 VF
B (Tan)
PSTART
LOW
PROD
AUTO
ON/OFF
J1-E
CC
C3
R
RDY
B
C
A
L
D
N
O
C (Pink)
K
J
M
D (Orange)
E (Violet)
F (Blue)
G (Green)
H (Yellow)
J (Gray)
H
K (Red)
E
F
Signal
Name
G
L (White)
M (Black)
N (Black)
O (Black)
Table 0-2 J1-Start/Status
208
APL
DD
STATUS
GND24
GND24
GND24
Signal
Description
+24 V from
Feeder
Start Pulse, 24V
(10-30V), 5ms (1100ms)
Low Product
Auto On/Off
J1-E Output
Cycle Complete
Status Select
Red Lamp (Fault)
Ready
Automatic
Product Loader
APL Status
Ground
Ground
Ground
APPENDIX
Pin A (+24VF) may be used in the following ways:
As a power source for a sensor. When using a PNP or sourcing sensor, connect the positive terminal
to Pin A (24 Volt), the negative terminal to Pin M (Ground), and the output to Pin B (PSTART). Please
note that since a positive signal voltage is required, only a PNP sensor will work.
As a voltage to supply the PSTART. A relay can be used to create a closed contact between the 24
Volt supply and the PSTART to provide the Feeder with a start signal. Connect one leg of the relay
output to Pin A (24 Volt), and one leg to Pin B (PSTART).
Other. Other uses are not recommended without first consulting Multifeeder Technology.
Pin B (PSTART) is the start signal for the Feeder . A start is equal to 10-30V DC. This signal may be
connected to the 12V or 24V output of a PLC. The Feeder starts when the signal goes from low to high.
Pin C (LOW PROD) is an output that is normally low (0 VDC) and goes high (24 VDC) when a low
product condition has been detected.
Pin D (AUTO ON/OFF) is an output that is normally low (0 VDC) and goes high (24 VDC) when the
Feeder is in the AUTO ON condition.
Pin E (J1-E) is a Configurable output that is 24 VDC.
Pin F (CC) is the Cycle Complete signal. This signal is very useful in intermittent motion applications, as
it can be used to determine the current status of the Feeder . The host machine can provide a start signal
to the Feeder and wait for the Cycle Complete signal to go to 0V DC (low) before indexing. If a fault
occurs, the host machine will not index until the fault has been cleared and the signal is low. The Cycle
Complete signal behaves in the following way:
When the Feeder is in a ready condition but not feeding, the Cycle Complete signal is low (0V DC).
When the Feeder is busy and/or in a fault condition, the Cycle Complete signal is high (24V DC).
• If the Feeder is in the Auto Off condition, the Cycle Complete signal is high (24V DC). The Cycle
Complete signal may be inverted by selecting Option 3 in Menu 4 (Interface Signal Menu). See
Section for more information.
Pin G (C3) is the Status Select signal. This signal is used by the Feeder to determine the status of the
Automatic Product Loader or Automatic Drop Table, if present. Do not connect anything to this signal at
any time.
Pin H (R) is the Red, or Fault signal and acts in the following way:
When the Feeder is in a green condition (Ready), the signal is low (0V DC). When the Feeder is in a
red condition (Feeder Fault or Not Ready), the signal is high (24V DC).
Pin J (RDY) is the Ready signal and acts in the following way:
High unless either MPD I/O Ready or Jam I/O Ready feature are enabled and either an MPD or Jam
occurs (depending on which is enabled), it then goes low until next feed cycle is started.
Pin K (APL) is the APL Enable/Disable signal and is used to enable or disable the Automatic Product
Loader or Drop Table, if present. The signal acts in the following way:
When the Feeder is in a green condition (Ready), the signal is high.
When the Feeder is in a red condition (Feeder Fault or Not Ready), the signal is low.
Pin L (DD Status) is the APL Status signal. This signal is used to communicate the status of the
Automatic Product Loader or Automatic Drop Table, if present, back to the Feeder . Status readings
include Present, Not Present, Ready, and Not Ready.
Pin M, N and O (Ground) is the reference for all of the above signals. When connecting any of the above
signals, Pins M, N and O (Ground) must also be connected to the host machine ground.
209
APPENDIX
Jack 2 APL Interface
Jack 2, the APL Interface connector, is located on the Feeder Rear PCB (70483-02). This connector is
used to transmit information between the Feeder and the Automatic Product Loader. See Table 0-3 for
further information on this connector. A detailed description of each pin follows.
Jack Number
Cable Description
J2
APL Interface
8
6
7
Pin
Number
(Color)
1 (Black)
2
(Green)
3
(White)
4 (Red)
3
1
5
(Brown)
6 (Blue)
7
(Orange)
8
Signal
Name
C3
APL
Signal Description
Status Select
Automatic Product Loader
(Enable/Disable)
APL
Status
Status
GND
APL Status
Ground
GND24
APL Present Ground
+24VF
+24V
APL
OPEN
+24 Volts from Feeder
+24 V from APL
Open
5
4
2
Table 0-3 J2-APL Interface
Pin 1 (C3) is the Status Select signal. This signal determines the status of the Automatic Product Loader
or Drop Table, if present.
Pin 2 (APL) is the APL Enable/Disable signal. It enables or disables the Automatic Product Loader or
Drop Table, if present. The signal acts in the following way:
When the Feeder is in a green condition (Ready), the signal is high (24V DC).
When the Feeder is in a red condition (Feeder Fault or Not Ready), the signal is low (0V DC).
Pin 3 (APL Status) is the APL Status signal. This signal communicates the status of the Automatic
Product Loader or Drop Table, if present, to the Feeder .
Pin 4 (Ground) is the reference for all of the above signals. When connecting any of the above signals,
Pin 4 must also be connected to the host machine ground
Pin 5. (APL Present Ground) is the APL Status Ground signal and is used by the Feeder as a reference
to the APL Status signal.
Pin 6 (24V Input from Feeder) is utilized by the APL to determine the status.
Pin 7 (24V APL) is the APL 24 Volt supply. It can be jumpered to Pins 2 and 6 to run the APL alone
without a Feeder present.
210
APPENDIX
Jack 3 - the Low Product
Jack 3, the Low Product connector, is located on Feeder Rear PCB (70483-02). This connects a photo
optic sensor that triggers the yellow light in the onboard signal light. This photo optic sensor is configured
to monitor the level of products in the magazine, and causes the yellow light to start flashing when the
product level is low. See Table 0-4 for further information on this connector.
3
Jack Number
Cable
Description
J3
Low
Product
Pin
Number
(Color)
1
(Black)
2
(Green)
3 (Red)
Signal
Name
+24 VF
Low
Product
GND24
1
2
Table 0-4 J3-Low Product
211
Signal
Description
+24 V from
Feeder
Low Product,
1=Low
Ground
APPENDIX
Jack 4 - RS 232 (COM 1)
Jack 4, the RS 232 connector, is located on the Feeder Rear PCB (70483-02). This connector is the
means of serial data communication between the Feeder 's computer and other equipment. See Table
0-5 for further information on this connector.
Jack
Number
Cable
Description
Pin
Number
J4
RS 232
1
2
3
4
5
6
7
8
9
1
5
6
9
J4 Front View
Signal Name
DCD - Data Carrier Detect
RX – Receive Data
TX – Transmit Data
DTR - Data Terminal Ready
Ground
DSR - Data Set Ready
RTS - Request To Set
CTS - Clear To Send
Ring Indicator
Table 0-5 J4 - RS 232
Jack 5 - Power Entry
Jack 5, the power entry connector, is located on the Feeder Rear PCB (70483-02). This connector is the
means of connecting power to the MFT friction Feeder . See Table 0-6 for further information on this
connector.
Jack
Number
Cable
Pin
Description Number
J5
Power Entry
1
2
3
1
2
3
Signal Name
120 VAC
Earth Ground
Neutral
J5 Front View
Table 0-6 J5-Power Entry
212
APPENDIX
Jack 6 - Product Sensor
Jack 6, the product sensor connector, is located on the Feeder Front PCB (70485-02). This connects the
product sensor, and the emitter and receiver pair to the MFT friction Feeder . See
Table 0-7 for further information on this connector.
Jack Number
J6
Cable Description
Product Sensor
5
Pin
Number
1
Signal Name
Emitter Drive
2
+5VF
3
4
5
+5VF
Detector
Open
1
Signal Description
Emitter Cathode (Tab)
+5 V from Feeder Emitter
Anode
+5V from Feeder
Receiver Cathode
Receiver Anode (Tab)
Ground
2
4
3
Table 0-7 J6-Product Sensors
Jack 22 – Signal Light
Jack 22, the signal light, is located on the Feeder Front PCB (70485-02). This connects the signal light to
the MFT friction Feeder . See
Table 0-7 for further information on this connector.
Jack
Number
J22
Cable Description
Signal Light
7
6
Pin Number
(Wire Color)
6 (Red)
Signal Description
Red Lamp (24V)
2 (White/Yellow)
4 (Green)
1 (Black)
Yellow Lamp (24V)
Green Lamp (24V)
GND
1
3
4
5
2
Table 0-8 J22-Signal Light
213
APPENDIX
Jack 23 - Line Speed Encoder
Jack 23, line speed encoder, is located on the Feeder Front PCB (70485-02). See Table 0-9 for further
information on this connector.
Jack Number
Cable Description
Pin Number
Signal
Description
J23
Line Speed Encoder
4
GND
1
1
+24V
3
B Signal
2
A Signal
4
3
2
Table 0-9 J23-Line Speed Encoder
Jack 24 - Feeder Interlock
Jack 24, the Feeder interlock, is located on the Feeder Front PCB (70485-02). Table 0-10 illustrates the
two (2) pin connection of J24. A short across the pins enables the Feeder and an open across the pins
disables the Feeder. Each Feeder is shipped with a DummyPlug in J24 enabling the Feeder.
Jack Number
Cable Description
J24
Feeder Interlock
Table 0-10 J24-Feeder Interlock
214
APPENDIX
Internal Connections
Motherboard (P/N 82202-0E) Pin Assignments
Motherboard - Plug 3
P3 is located on the Motherboard (P/N 82202-0E) and contains the output signal to the LCD display. The
output signal continues on P4.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P3
Motherboard
70018-00
1
2
3
4
5
6
7
8
10
9
DB 7
DB 6
DB 5
DB 4
DB 3
DB 2
DB 1
DB 0
R/W
E1
P3
Table 0-11 P3
215
APPENDIX
Motherboard - Plug
P4 is located on the Motherboard (P/N 82202-0E) and contains the output signal to the LCD display. P4
is a continuation of P3.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P4
Motherboard
70018-00
1
2
3
4
5
6
7
8
RS
Vo
Vss
Vdd
E2
NC1
NC2
NC3
P4
Table 0-12 P4
216
APPENDIX
Motherboard - Plug 6
P6 is located on the Motherboard (P/N 82202-0E) and contains the input signals from the keypad.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P6
Motherboard
700XX-00
1
2
3
4
5
6
7
8
9
10
11
12
13
Row1
Row2
Row3
Col1
Col2
Col3
Col4
Col5
Row4
Row5
Row6
Col6
Ground
P6
Table 0-13 P6
217
APPENDIX
Motherboard - Plug 7
P7 is located on the Motherboard (P/N 82202-0E) and contains the motor encoder signals.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P7
Motherboard
700XX-00
1
2
3
4
5
6
7
8
9
10
11
12
13
Encoder A+
Encoder AEncoder B+
Encoder BEncoder Z+
Hall 1+
Hall 1Hall 2+
Hall 2Hall 3+
Hall 3+5 VF
Ground
P7
Table 0-14 P7
218
APPENDIX
Motherboard - Plug 9
P9 is connected to the Motherboard (P/N 82202-0E) and contains the status signals that connect to
Start/Status (J1) and Low Product (J3).
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P9
Motherboard
-
1
Ready
(Programmabl
e Output)
Red (Fault)
Status Select
Cycle
Complete
Demo Mode
Start (Prog.
Outp.)
Auto On/Off
(Prog. Outp.)
Low Product
(Prog. Outp.)
Start Pulse In
+24 V from
Feeder
+24 V External
2
3
4
P9
5
6
7
8
9
10
Table 0-15 P9
219
APPENDIX
Motherboard - Plug 10
P10 is connected to the Motherboard (P/N 82202-0E) and contains the signals that are connected to the
APL Interface (J2).
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P10
Motherboard
-
1
+24 V External
Ground
Motherboard
Ground
Open
+24 V from
APL
Low Product
Input
APL Status
Drop Device
Status
APL
(Enable/Disabl
e)
2
P10
3
4
5
6
7
8
Table 0-16 P10
220
APPENDIX
Motherboard - Plug 11
P11 of the Motherboard (P/N 82202-0E) provides DC power to drive Fan 1
Interconnect
Location
Pigtail
Pin
Number
P11
Motherboard
70187-00
1
2
P11
Table 0-17 P11
221
Signal
Description
+24 V from
Feeder
Ground
APPENDIX
Motherboard - Plug 12
P12 is connected to the Motherboard (P/N 82202-0E) and contains the signal that is connected to the
Signal Light (J22).
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P12
Motherboard
-
1
2
3
4
5
6
7
8
9
+24V
+5V
Emitter Drive
Detector
Green
Red
Yellow
Blue
Alarm
P12
1
Table 0-18 P12
222
APPENDIX
Motherboard - Plug 13
P13 is connected to the Motherboard (P/N 82202-0E) and contains the signal that is connected to the
Product Sensor (J6).
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P13
Motherboard
-
1
LSE Encoder
A+ Ext.
LSE Encoder
B+ Ext.
N/C
Interlock
Ground
2
P13
3
4
5
1
Table 0-19 P13
223
APPENDIX
Motherboard - Plug 14
P14 is connected to the Motherboard (P/N 82202-0E) and contains the signal that is connected to the
Motor Leads.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P14
Motherboard
70049-00
1
2
3
4
C (black)
B (white)
A (red)
Ground/Shield
(green)
P14
Table 0-20 P14
224
APPENDIX
Motherboard - Plug 15
P15 of the Motherboard (P/N 82202-0E) and provides DC power for Fan 2.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P15
Motherboard
70187-00
1
+24 V from
Feeder
Ground
2
P15
Table 0-21 P15
225
APPENDIX
Motherboard - Plug 16
P16 is connected to the Motherboard (P/N 82202-0E) and contains the signal that is connected to the AC
Power Supply Input from the Power Entry Block.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P16
Motherboard
81610-00
1
2
3
H1
Neutral
Ground
P16 (3 Pin)
Table 0-22 P16
226
APPENDIX
Motherboard - Plug 17
P17 is connected to the Motherboard (P/N 82202-0E) and contains the signal that is connected to the
Stripper Wheel Shaft Linear Pot.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P17
Motherboard
82121-01 (Right)
1
+24 V from
Feeder
Wiper 2
Ground
P17
Table 0-23 P17
227
2
3
APPENDIX
Motherboard - Plug 18
P18 is connected to the Motherboard (P/N 82202-0E) and contains the signal that is connected to the
Upper Exit Shaft Linear Pot.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P18
Motherboard
82121-01 (Left)
1
+24 V from
Feeder
Wiper 1
Ground
P18
Table 0-24 P18
228
2
3
APPENDIX
Motherboard - Plug 19
P19 is connected to the Motherboard (P/N 82202-0E) and contains the signal that is connected to the
Low Voltage Power Supply.
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P19
Motherboard
55017-00
1
2
3
+5 V
+24 V
Ground
P19 (3 Pin)
Table 0-25 P19
229
APPENDIX
Motherboard - Plug 20
P20 is connected to the Motherboard (P/N 82202-0E) and contains the signal that is connected to the DC
Power Supply (P/N 55017-00).
Interconnect
Location
Pigtail
Pin
Number
Signal
Description
P20
Motherboard
55017-00
1
2
3
H1
Neutral
Ground
P20 (3 Pin)
Table 0-26 P20
230
APPENDIX
Troubleshooting
This section of the manual provides basic troubleshooting information. The information isolates and
resolves common problems that may occur when operating the MFT Friction Feeder. Attempt only one
remedy at a time and return the setting to its original position if the remedy is not effective. For maximum
effectiveness, it is also recommended several slight adjustments are made, rather than one large
adjustment.
If you are unable to identify or resolve the problem, or if you suspect a machine malfunction, call
Multifeeder Technology at (651) 407-3100 Monday - Friday, 8 a.m. to 5 p.m. (CST). Please be near your
MFT Friction Feeder when you call.
The first troubleshooting table outlines some of the basic mechanical troubleshooting methods that can
solve common feeding problems. Figures 6-1 and 6-2 may be used as references for the terminology
used in this section.
PRODUCT
SUPPORT ROD
SIGNAL LIGHT
PRODUCT SUPPORT
PLATE
CONTROL
PANEL
RIGHT FEEDER
HOUSING
LEFT FEEDER
HOUSING
DISCHARGE
SECTION
Troubleshooting Terminology - Front View
231
APPENDIX
PRODUCT SUPPORT PLATE
(MAGAZINE SIDE PLATE)
PRODUCT SUPPORT ROD
STRIPPER WHEEL
DISCHARGE ENTRY
THICKNESS ADJUSTER
KNOB
FEEDBELT
STRIPPER WHEEL
THICKNESS
ADJUSTER KNOB
Troubleshooting Terminology - Rear View
WARNING! Before beginning any troubleshooting operations, review the safety section in the front of this
manual.
232
APPENDIX
Basic Mechanical Troubleshooting
Problem
Product not coming out
straight
Cause
Solution
Discharge belts set too tight or too Use the adjuster knobs at the end of the
loose at discharge exit area
discharge table to adjust the distance
between the upper and lower belts so
that one product fits snugly. Use the 2finger tug test to verify proper
adjustment. The operator should be able
to notice resistance using 2 fingers only
tugging at the product while adjusting,
but be able to move the product that is
properly placed between the belts.
Discharge belts at discharge exit Use the adjuster knobs at the end of the
area are not equally tightened
discharge table to level the discharge exit
roller.
Discharge belts set too tight or too Use the discharge adjuster screw to
loose at beginning of discharge
adjust the distance between the upper
and lower belts so that one product fits
snugly.
Stripper Wheels are too tight
Use the thickness adjuster knob to raise
the Stripper Wheels so there is slight
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test described above to verify.
Product support curves are not Adjust the height of the product support
equal in height
curves so they are equally distant from
the product.
A feed belt or discharge belt pulley Reset the
is loose and slipping on the shaft
setscrews.
pulley
and
Stripper Wheels
are different Replace Stripper Wheels
sizes (due to uneven wear)
Multifeeder Technology.
Feeder dispenses doubles
Stripper Wheels
tight or too loose
tighten
–
the
Call
are either too Use the thickness adjuster knob to raise
the Stripper Wheels so there is slight
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test described above to verify.
Too much product weight is on the Raise the product support curves to
feed belts
reduce the amount of product in contact
with the belts.
Stripper wheel shaft does not Stripper Wheels are too tight
Use the thickness adjuster knob to raise
turn
the Stripper Wheels so there is slight
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test to verify.
233
APPENDIX
Feed Belts move but discharge The set screws on the discharge Open the mechanical housing and tighten
belts do not
drive belt pulley are loose
the set screws on the discharge drive belt
pulley
Feed Belts move but product Stripper Wheels are too tight
Use the thickness adjuster knob to raise
does not feed
the Stripper Wheels so there is slight
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test to verify.
Not enough product weight is on Lower the product support curves to
the feed belts
increase the amount of product in contact
with the belts.
Feed Belts are dirty
Clean the feed belts.
Magazine side plates are too close Adjust the distance between the
together
magazine side plates so there is
approximately 3mm on each side of the
product stack.
Feeder feeds continuously with Stripper Wheels are too loose
Use the thickness adjuster knob to lower
no gap between products
the Stripper Wheels so there is slight
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test described above to verify.
Too much product weight is on the Raise the product support curves to
feed belts
reduce the amount of product in contact
with the belts.
Stripper Wheels are dirty
Clean the Stripper Wheels .
Too much static on product
Use a humidifier or static elimination
system to improve performance.
Feed Belts are tracking off the Stripper Wheels are too tight
pulleys
Use the thickness adjuster knob to raise
the Stripper Wheels so there is slight
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test described above to verify.
Too much product weight is on the Raise the product support curves to
feed belts
reduce the amount of product in contact
with the belts.
Discharge belts are tracking off Discharge belts are set too tight
the pulleys
a) Use the knobs at the end of the
discharge table to adjust the distance
between the upper and lower belts so that
one product fits snugly. Use the 2-finger
tug test described above to verify.
b) Use the discharge adjuster knob to
adjust the distance between the upper
and lower belts so that one product fits
snugly.
234
APPENDIX
Top or bottom discharge shaft is Open the mechanical housing and inspect
not rotating properly
for loose drive belt pulleys.
Tighten
setscrews if necessary.
Repeated misfeed faults
MPD fault
present
with
no
Feeder is receiving a start pulse a) Increase the motor speed
while it is feeding another product
-orb) Decrease the start pulse rate
MPD Product contains a dark area which a) Move the emitter-receiver pair away
is read as a double product
from the dark area.
-orb) Take a product thickness reading in the
dark area.
Repeated MPD faults
Stripper Wheels are too loose
Use the thickness adjuster knob to lower
the Stripper Wheels so there is slight
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test described above to verify.
Repeated ‘Watch Dog - No Jams in the feeding mechanism Clear the jams and make necessary
Product’ faults
area are preventing products from height adjustments. Use the 2-finger tug
reaching the sensors
test described above to verify.
Watch Dog No Product Length Check and update the Watch Dog No
setting is incorrect
Product Length setting.
Repeated ‘Watch
Product Jam’ faults
Dog
- There is not enough space Use the thickness adjuster knob to lower
between products/products are the Stripper Wheels so there is slight
overlapping
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test described above to verify.
Product length was not updated for Measure and update the product length
new product
value.
Product separation length is too Reduce the ‘Product Separation Length’
long
value.
Gap is present but Feeder Emitter-receiver pair is positioned Relocate the emitter-receiver pair . Verify
displays ‘Watch Dog Product under a discharge belt
that the emitter/receiver pair is vertically
Jam’ fault
aligned.
Feeder jams during operation
Product length setting is incorrect
Update the product length setting.
Emitter-receiver pair is faulty
Inspect the emitter-receiver pair cable
assembly for cuts or damage.
Stripper Wheels are too tight
Use the thickness adjuster knob to adjust
the Stripper Wheels so there is slight
resistance when you slide one product
beneath the wheels. Use the 2-finger tug
test described above to verify.
235
APPENDIX
Product was loaded incorrectly in Remove product stack and reload.
the Feeder
Feeder does not dispense Feeder is not in AUTO ON mode
when feed signal is activated
Press the AUTO ON/OFF hot key to
toggle to AUTO ON mode. Note! The
AUTO ON/OFF key is only active in the
Feeder ready condition (green light on).
Feeder dispenses at an Start signal to Feeder is incorrectly Reposition the sensor or adjust the start
incorrect time interval on host positioned
signal.
machine
Time delay setting is incorrect
Adjust the time delay.
236
APPENDIX
Advanced Electrical Troubleshooting
The second troubleshooting table outlines the advanced electrical troubleshooting methods that may
solve electrical Feeder problems, should they occur.
WARNING! Advanced electrical troubleshooting should only be performed by a qualified technician. The
MFT Friction Feeder operates on 120 VAC. Contact with this voltage can lead to serious injury, or death.
Problem
Unit does not power up
Cause
No power at Feeder
Solution
Check for power to Feeder - line
voltage
Check outlet
Feeder does not power up
Blown fuse
Loose connection inside Feeder
With power removed, use a flat
head screwdriver to remove the
fuse from the power entry
module. Test fuse with a VOM
and replace if necessary
a) Check connections inside
Feeder and tighten if necessary
b) Check power supplies 24, 12, 12, and 5V
Fuse is blown on power up
Wrong fuse was installed
Reinstall the correct type of fuse
(5x20mm, 10A, 250V)
Feeder not responding
Computer is locked up
Malfunctioning computer
Power down and restart machine
Call Multifeeder Technology
LCD is scrambled
Loose connection
Static buildup on the product may
be discharging through product
sensor pair.
Check connection to LCD display
and tighten if necessary
Dissipate static prior to the sensor
pair. Call MTF for antistatic device
LCD has dark spots
Malfunctioning LCD
Malfunctioning Motherboard
Replace LCD - Call Multifeeder
Technology
Replace LCD - Call Multifeeder
Technology
LCD blank but Feeder okay Malfunctioning Computer
Call Multifeeder Technology
Membrane keypad keys do
not register
Check connection to membrane
keypad and tighten if necessary
Loose connection
Malfunctioning membrane keypad
Replace membrane keypad - Call
Multifeeder Technology
237
APPENDIX
Membrane keypad keys Loose connection
register, but motor does not Malfunctioning motor amplifier
run
board
Malfunctioning motor or motor
encoder
Check connection to amplifier
board and tighten if necessary
Check bus voltage on amplifier
board
Rotate motor by hand and use an
oscilloscope to check for pulses
on A, /A, B, /B, I, and /I. If no
pulses are present replace motor
encoder.
Emitter-receiver pair does Emitter-receiver pair is damaged or Inspect emitter-receiver pair for
not see product
malfunctioning
damage. Replace if necessary Call Multifeeder Technology
Motherboard is malfunctioning
Feeder runs continuously Malfunctioning motor amplifier
without stopping
board
Malfunctioning motor or motor
encoder
Malfunctioning computer board
238
Call Multifeeder Technology
Call Multifeeder Technology
Call Multifeeder Technology
Call Multifeeder Technology
APPENDIX
Maintenance
The life span of your MFT Friction Feeder is dependent on a regularly scheduled maintenance and
inspection program. Given the proper preventive maintenance care, your Feeder will perform at an
optimal level for many years. By regularly inspecting the equipment, any trouble signs that appear may
be resolved before damage occurs. A specially designed maintenance and inspection program is
described on the following pages.
WARNING! Before any maintenance tasks are performed, the power must be disconnected from the
Feeder .
Daily
•
•
•
•
Vacuum any dust and debris from the feed belt section, discharge section, and
inside edges of the Feeder housings.
Clean the Feed Belts and Stripper Wheels . *See procedure described below
Visually inspect the Stripper Wheels and Feed Beltsfor damage or unusual wear.
Visually inspect the machine for loose screws, bolts, and adjustment knobs.
To clean the Feed Belts and Stripper Wheels :
1. Turn the Feeder off and disconnect the power cord from the Feeder
2. For easier access to the Stripper Wheels and feed belts, remove the magazine side plates and
support curves.
3. Dip a clean rag in isopropyl alcohol or equivalent cleaning agent.
4. Pressing firmly, wipe the tops of the Feed Belts from side to side. Be sure to clean the entire
circumference of the belts. Since the power is disconnected, you may use your hand to manually
rotate the belts.
5. Visually inspect the inner circumference of the feed belt for paper dust and dirt build up. If necessary,
clean the circumference with a dry rag or a rag dipped in a very small amount of isopropyl alcohol.
6. Pressing firmly, wipe the outer surface of the Stripper Wheels from side to side. Be sure to clean the
entire circumference of the wheels. Since the power is disconnected, you may use your hand to
manually rotate the wheels.
7. Use a dry, clean portion of the rag to wipe the Feed Belts and Stripper Wheels .
8. Reinstall the magazine side plates and support curves, and restore power to the Feeder .
Warnings:
Use only isopropyl alcohol or an equivalent cleaning agent to clean Feed Belts and Stripper Wheels .
Other cleaning agents may damage the material.
Isopropyl alcohol is very flammable! Use only in an open area away from any source of ignition, including
open flame, sparks, and cigarettes.
Be certain that the Feed Belts and Stripper Wheels are completely dry before operating the Feeder .
Damp Stripper Wheels will damage the product and damp Feed Belts may slip or track incorrectly.
239
APPENDIX
•
•
•
•
•
Clean the discharge belts. *See procedure described below
Clean the emitter-receiver sensor pair. *See procedure described below
Clean the membrane keypad. *See procedure described below
Clean the photo optic sensors. *See procedure described below
Tighten, if necessary, the set screws on the feed belt pulleys and discharge belt
pulleys.
To clean the discharge belts:
Weekly
1. Turn the Feeder off and disconnect the power cord from the Feeder
2. Dip a clean rag in isopropyl alcohol or equivalent cleaning agent.
3. Pressing firmly, wipe the tops and bottoms of the discharge belts from side to side. Be sure to clean
the entire circumference of the belts. Since the power is disconnected, you may use your hand to
manually rotate the belts.
4. Use a dry, clean portion of the rag to wipe the discharge belts.
Warnings:
•
•
•
Use only isopropyl alcohol or equivalent cleaning agents to clean Feed Belts and Stripper Wheels .
Other cleaning agents may damage the material.
Isopropyl alcohol is very flammable! Use only in an open area away from any source of ignition,
including open flame, sparks, and cigarettes.
Be certain that the discharge belts are completely dry before operating the Feeder . Damp discharge
belts may slip or track incorrectly.
To clean the Emitter-Receiver sensor pair and photo optic sensors::
1. Use only a dry rag to clean the photo optic sensors. Using an abrasive cleaning agent may scratch
the surfaces and impede performance.
2. Gently wipe the glass surfaces on both the emitter and receiver.
Warning:
•
Use only a dry rag to clean the emitter-receiver pair. Using an abrasive cleaning agent may scratch
the surfaces and impede performance.
To clean the Membrane Keypad:
1. Spray a clean rag with a non-solvent, nonabrasive cleaning agent. (Using a window cleaner is
recommended)
2. Gently wipe the membrane keypad and LCD display window.
Warning:
•
The use of solvents or abrasive cleaning agents may damage the membrane keypad.
240
APPENDIX
Monthly
• Clean the air intake filters. *See procedure described below
• Open the Feeder housing covers and drive pulley covers. Tighten, if necessary,
the setscrews on the drive pulleys.
• Thoroughly inspect all belts, pulleys, bearings, and Stripper Wheels for damage or
unusual wear.
• Check that all indicator lights (red, yellow, and green) are functional.*See
procedure described below
• Check electrical wire harness ribbon cable assemblies for damage or unusual
wear.
• Check that all cable connections are secure and tight.
• Check that the cooling fan is functional.
• Re-grease the needle bearings for the discharge pulley(s).
• Re-grease the bearings in the spanning pulley(s).
To clean the air intake filters:
1. Open the electrical housing lid and remove the gray air intake filters. Close the electrical housing lid.
2. Use a mild soap and water mixture to gently wash the filters.
3. After the filters are completely dry replace them in the electrical housing lid.
Warning!
•
•
Make sure the air filters are completely dry before replacing them in the housing lid. Failure to do so
may result in costly damage to the machine’s electronics.
Do not use the Feeder while the filters are being cleaned.
To check that the indicator lights are functional:
1. With the magazine full of product, check to be sure the GREEN light is illuminated while the Feeder
is feeding.
2. Continue to feed until the product level falls below the low product sensor. When this happens, check
to be sure the YELLOW light is illuminated.
3. Continue to feed until the Feeder runs out of product and stops feeding. Check to be sure the RED
light is illuminated when the Feeder stops feeding.
241
APPENDIX
SemiAnnually
•
Re-grease the stripper wheel clutch bearings.
Check oil level inside the top and bottom discharge rollers. Rollers should be
1/3 full of oil. ( If so equipped.)
Yearly
•
If necessary, replace Stripper Wheels .
If necessary, replace discharge belts.
•
•
For information on replacement parts, please call Multifeeder Technology at (651) 407-3100.
242
APPENDIX
Bearing Maintenance
In addition to the prescribed preventive maintenance schedule, it is very important to monitor the
condition of the bearings in the machine. Although the life spans of the bearings are designed to outlast
the machine itself, certain environmental factors (excessive dirt, debris, and high temperatures) may
decrease the life of the bearings. By following the maintenance regiment prescribed above, most of the
potential bearing hazards will be avoided.
If proper attention is given to the bearings, any problems that arise may be addressed and resolved
before failure and costly downtime occur. There are many advanced systems and instruments available
for monitoring bearings. However, by simply listening, feeling, and visually inspecting the bearings you
will become aware of any problems that may arise.
ListenWhen bearings are in good operating condition they make little or no noise while the machine is running.
Any grinding, squeaking, loud, intermittent, or irregular noises are signs of bearing trouble. Unfortunately,
many times when bearing damage is audible by the human ear severe damage has already occurred. A
more accurate method of detecting bearing damage is to use an electronic stethoscope.
When bearing damage is detected, you should stop the machine immediately. If possible, isolate the
malfunctioning bearing and examine it for insufficient lubrication and/or particles imbedded in the
lubrication. Call Multifeeder Technology for information on replacement bearings.
FeelA rise in temperature is another sign of bearing trouble. Fortunately, many times overheating is a result
of a lubrication problem - something that can easily be corrected. However, running the machine for an
extended time with bearing temperatures above 125oC will reduce the life of the bearing.
When a temperature rise is detected, you should stop the machine immediately. If possible, isolate the
overheated bearing and examine it for insufficient/excess lubrication. Call Multifeeder Technology for
information on replacement bearings. You should note that a natural rise in temperature will occur for
one or two days immediately following lubrication and re-lubrication.
LookIt is advisable that you periodically check the outer surfaces of the bearings for unusual wear and
leakage. You should also check the conditions of the seals. If you notice a lubrication leak you should
stop the machine immediately. If possible, identify the location of the leak. Call Multifeeder Technology
for information on replacement bearings.
NOTE! During initial break in of the machine, excess grease and/or oil may sweat from sealed bearings.
243
APPENDIX
CE Compliance
Controls and Connections
Controls and
Connections
244
APPENDIX
Controls and
Connections
245
APPENDIX
Controls and
Connection
246
APPENDIX
CE Compliance – Warning Labels
Pinch Hazard
Turn off power before entering.
Shock Hazard
Disconnect power before entering
Shock Hazard
Disconnect power before entering
247
APPENDIX
Shock Hazard
Disconnect power before entering
Pinch Hazard
Turn off power before entering.
248
CREDIT APPLICATION
Company Name ____________________________________________
Billing Address ______________________________________________
City/State __________________________________________________
Telephone ______-______-________ Fax _____-______-________
Business Type: Corporation _______ Partnership _______ Individual _______
Federal Tax ID No. _________________ Date Company Started _____-_____-__________
Accounts Payable Contact ___________________________________________________
Is your company sales tax exempt? ______ Yes ______ No (Note, if you checked “Yes”, you must attach a
copy of the SALES TAX EXEMPTION certificate recognized by your state. If the certificate is not submitted,
sales tax will be billed.
Bank Reference:
Name ___________________________________ A/C Number _____________________
Address _________________________________ City/State ________________________
Telephone ______-______-________
Fax ______-______-________
Trade Reference:
Company Name_________________________________________________________
Address_________________________________
City/State ______________________________
Telephone ______-______-________ Fax ______-______-________
Company Name_________________________________________________________
Address_________________________________
City/State ______________________________
Telephone ______-______-________ Fax ______-______-________
Our standard terms are NET 30 from the date of the invoice with a 1-1/2% monthly charge on all past due
invoices.
I herby authorize release of information necessary to establish a line of credit.
Signed _________________________________ Title__________________ Date________
249
IMPORTANT
Warranty Activation Form
Your Multifeeder equipment has a warranty that is specified in the attached terms and conditions. In
order for this warranty to become effective, you must complete the warranty registration on this page
with in 60 days of shipment of the equipment. Fax or mail (see bottom) this form to Multifeeder
Technology, Inc. Customer Service.
If you would like to establish credit for your company, please complete the credit application page and
fax or mail this form to Multifeeder Technology, Inc. Accounts Receivable.
Model_______________ Serial Number___________________________
Your Company_______________________________________________
Your Contact Name___________________________________________
Telephone _________________ Extension ________________________
E-mail address ______________________________________________
Date Warranty Signed and Sent to Multifeeder ____________________
Date Received by Customer Service at Multifeeder ___-___-______
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
MULTIFEEDER TECHNOLOGY, INC. (MFT) TERMS AND CONDITIONS
ALL SALES ARE SUBJECT TO THE FOLLOWING TERMS AND CONDITIONS.
1.
Definitions.
1.1
“Accessory Products” mean spare parts purchased, at Buyer’s option, to enhance the System or
replace components within the System.
1.2
“Agreement” means this Sale Agreement.
1.3
“Buyer” means the person or entity that enters into this Agreement for the design and for
manufacture of the System, subsystem accessory products, or related services and/or Buyer’s assigns,
successor’s agents and transferees.
1.4
“Default Specifications” means the MFT Default Specifications set forth in Exhibit A, attached
hereto, which set forth the default functional and technical performance criteria for the System.
1.5
“Final Product Throughput” means the end-product as fully processed by the MFT System.
1.6
“MFT” means Multifeeder Technology, Inc.
1.7
The “Operation and Maintenance Manual” means the operative and instruction guide supplied by
Seller to Buyer, which addresses one or several of the devices, components or Subsystems within the System.
1.8
Seller.
“Order” means Buyer’s order in the form of Seller’s Proposal, signed by Buyer and delivered to
1.9
“Order Acknowledgement Form” means the written form Seller sends to Buyer indicating that Seller
is in receipt of Buyer’s Order.
1.10
“Parties” means the Buyer and Multifeeder Technology, Inc.
1.11
“Product Samples” mean Buyer-supplied components and/or material to be fed through and/or
processed by the System to create a Final Product Throughput.
1.12
“Product Schedule” means the actions undertaken by MFT to design and build the System over a
period of time.
1.13
“Production Schedule Date” means the date upon which production is scheduled for completion.
1.14
“Proposal” means Seller’s written description of the System and/or Accessory Products
1.15
“Quote” means the price quote for the System and/or Accessory Products.
1.16
“Seller” means Multifeeder Technology Inc.
1.17
“Shipment Date” means the estimated date upon which MFT anticipates shipment of the System
from the MFT facility.
1.18
“Specifications” means the functional and technical performance criteria for the System, as agreed-to
by the Parties.
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
1.19
System.
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
“Subsystem” means any smaller MFT-designed system that constitutes a component of the overall
1.20
“System” means the custom-designed product manufactured by Seller according to the
Specifications, which may or may not include various other Subsystems.
1.21
“System Manual” means the operative and instruction guide supplied to Buyer by Seller with the
shipment of the System, which addresses the overall System, and may or may not address each separate
device, component or Subsystem within the System
2.
The System.
2.1
Purchase and Supply. Seller will sell the System and/or Accessory Products to Buyer under the
terms and conditions set forth in this Agreement.
2.2
Specifications. The System will be manufactured by Seller according to the Specifications.
The
Proposal will include a Quote for each component of the System. If the Buyer does not provide specifications
prior to the Quotation process, the Default Specifications will apply. All specifications supplied by Buyer are
subject to (a) MFT’s written approval and (b) signature by a MFT-authorized representative.
2.3
Packing. Unless otherwise specified in this Agreement or Buyer’s Order,
the System and/or all Accessory Products are to be packed and identified in accordance with customary
industry practice. Seller shall mark each container with necessary lifting, loading and shipping information,
including the applicable purchase order number, date of shipment, and the name and address of Seller and
Buyer.
3.
Assent to Terms and Conditions of Agreement. Unless otherwise indicated, Seller’s Proposal will
expire thirty (30) days following the date the Proposal is transmitted to Buyer. Seller’s Proposal is not binding
upon Seller until Buyer’s Order is accepted in writing by Seller on an Order Acknowledgement Form. Buyer’s
Order must be submitted within the timeframes provided herein.
4.
Price, Price Adjustment & Additional Charges.
4.1
Price. The purchase price for the System will be set forth in the Quote. The pricing of Accessory
Products is subject to change from time to time.
4.2
Price Adjustment. The purchase price in the Quote may be increased to reflect increases in the cost
of materials or labor, if:
4.2.1
Shipment of the System is scheduled for a date that is more than three (3) months after the date of
Buyer’s Order;
4.2.2
Shipment of the System is delayed by Buyer to a date that is more than three (3) months after the
date of Buyer’s Order; or
4.2.3
Shipment of the System is accelerated due to an accelerated Production Schedule Date.
4.3
Delivery, Risk of Loss and Title. The System will be delivered f.o.b. Seller’s Minnesota facility.
Buyer will pay all packaging, handling and freight to Buyer’s destination. Risk of loss or damage to the System
passes to Buyer at the time of delivery to the carrier. Seller will purchase shipping insurance at Buyer’s request
and at Buyer’s expense. Transfer of title is not deemed to occur until payment in full has been received by
Seller. Shipment dates are Seller’s best estimate of when product(s) will be shipped or delivered, but the
Shipment Date is not guaranteed.
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
4.4
Taxes. Buyer will pay all duties and taxes including sales, use, property, excise, value added and
gross receipts taxes levied on the System or Accessory Products. Seller will not collect an otherwise applicable
tax if Buyer’s purchase is exempt from Seller’s collection of such tax and a valid tax exemption certificate is
furnished by Buyer to Seller.
4.5
Cancellation of Orders. Following Seller’s acceptance of Buyer’s Order, the Order can be cancelled
only with Seller’s written consent. A minimum cancellation charge of 35% of the purchase price of the System or
Accessory Products will be assessed and will vary according to the date on which the cancellation occurs in the
Production Schedule, the quantity of work and materials that are salvageable, the degree to which the System
is custom-designed, and other factors in MFT’s sole discretion.
4.6
Additional Charges. Additional work completed or time consumed by reason of Buyer’s alterations
or delays caused by Buyer, will be charged to Buyer at Seller’s current price for work or material at the time of
such alterations, changes, or delays.
5.
Payment.
5.1
Payment of Purchase Price. If Seller approves Buyer for credit, the payment schedule is (a) 55% of
the purchase price in certified or other currently available funds within five (5) days following acceptance of
Buyer’s Order; (b) no later than ten (10) days before Buyer’s requested shipment date (i) 35% of the purchase
price in certified funds; and (ii) the remaining balance by Buyer’s delivery of an irrevocable letter of credit or
some other MFT-approved payment alternative, drawn on a U.S. bank in an amount equal to the remaining
balance due for the benefit of Seller or Seller’s agent. The letter of credit and/or its equivalent must be drawn
on a financial institution and in form reasonably acceptable to Seller, must be in U.S. dollars, and will expire no
earlier than 60 days after the requested shipment date. Under no circumstances will Seller be liable to Buyer
for delays in shipment caused by Buyer’s delay in payment.
If Seller does not approve Buyer for credit, payment will be disbursed to Seller within five (5) days following
acceptance of Buyer’s Order by certified or other currently available funds or by Buyer’s delivery of an
irrevocable letter of credit or some other MFT-approved payment alternative, drawn on a U.S. bank in an
amount equal to the full amount of the purchase price. The letter of credit and/or its equivalent shall provide for
interim draws in accordance with the schedule referenced in the preceding paragraph, be drawn on a financial
institution and in form reasonably acceptable to Seller, in U.S. dollars, and will expire no earlier than 60 days
after the requested shipment date.
Buyer authorizes Seller to review any and all necessary credit reports and information to assess whether Seller
will extend credit to Buyer.
5.2
Invoicing for Ongoing Services and/or Accessory Products. Seller will invoice Buyer for any
ongoing services or Accessory Products purchased separately from Buyer’s Order for the System. Invoices will
reference purchase order number, item number and description of product(s) and/or service(s), unit price of
products and/or service(s), total amounts due, and the due date. Invoices shall be due and payable within thirty
(30) days after the date of invoice. Payments will be applied to oldest invoices first. Overdue invoices will
accrue interest at a rate equal to the lesser of 18% per annum or the maximum rate allowable by law.
5.3
Non-payment of Amounts Due. Seller hereby retains a security interest in the System or Accessory
Products for any portion of the purchase price thereof unpaid by Buyer. Seller is authorized to perfect its
security interest. In addition, if payment in full is not made within sixty (60) days following delivery of the
System, or within 60 days of the invoice date for any and all additional charges accrued by Buyer, whichever
applies, Seller may at its sole discretion, activate the control software installed in the System that will disable
the System from functioning. Upon receipt of full payment, Seller will reactivate the System.
6.
Performance of System and Product Samples.
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
6.1
Acceptance Criteria of System Performance. The acceptance testing shall be conducted in two (2)
phases, as set forth below:
6.1.1
Phase One Acceptance Testing. Prior to shipping the equipment from the Multifeeder Technology,
Inc. facility to the place of delivery, MFT will conduct a system performance test mutually-agreed upon with the
Buyer and reduced to a writing signed by both Parties. Buyer may, at its option, witness the Phase One
Acceptance Test in person or by electronic means supplied by MFT.
If the Parties do not agree upon an a specific test, the Parties agree that MFT will conduct a 30-minute test
demonstrating 90% uptime, after excluding any lost time or lost production due to Nonconforming Product
Samples (defined in section 3.3 of Exhibit A and all related subsections) or other factors out of MFT’s control.
MFT reserves the right to restart or continue the test until completed, or to abbreviate the test by discounting
lost time or lost production due to Nonconforming Product Samples or other factors out of MFT’s control.
It is Buyer’s responsibility to supply an adequate amount of acceptable quality test product pursuant to ¶ 6.2
below. MFT bears no responsibility if Buyer fails to provide Product Samples to MFT.
6.1.2
Phase Two Acceptance Testing. After completion of delivery of the System, assembly, and training at
the place-of-delivery, MFT personnel will conduct a second test to confirm the System’s performance (“Phase
Two Acceptance Testing”). The Phase Two Acceptance Testing will be conducted using the same Product
Samples and performance criteria specified for the Phase One Testing. If the Phase One performance criteria
are met during the Phase Two Acceptance Testing, the Parties agree that the System shall be deemed
accepted.
6.2
Acceptance of All Other Goods. For any other goods that are not subject to paragraphs 6.1.1 –
6.1.2, Buyer will have ten (10) days after receipt to reject nonconforming goods before such goods are deemed
accepted by Buyer.
6.3
Product Samples. Seller requires Buyer to supply Product Samples to MFT prior to MFT’s
submission of a Proposal to Buyer, and in sufficient quantities to (a) evaluate Product Samples for consistency
in structure and form, and (b) design the System Specifications to process the Product Samples provided. The
projected System performance, as presented in the Proposal, is valid only for Product Samples provided to
Seller prior to the date of the Proposal.
Buyer must also supply to Seller actual Product Samples to the same specification as those provided prior to
the MFT Proposal, so that MFT may conduct Acceptance Testing of the System, as set forth above in
paragraphs 6.1.1-6.1.2. MFT will estimate and advise Buyer of the quantity of Product Samples MFT requires.
If not otherwise specified by MFT, MFT requires a stack of each Product Sample, approximately 25 inches high,
for testing any System that is composed of feeders. If automatic product loaders are to be tested, a minimum of
5,000 samples are required. Product Samples should be shipped at Buyer’s cost to Seller no later than ten (10)
days after Seller’s acceptance of Buyer’s Order. Product Samples will not be returned. Seller does not
guarantee feeding performance of any specific product unless an exact Product Sample has been tested before
delivery of the System to Buyer.
LIMITED WARRANTY AND LIMITATION OF LIABILITY
To activate the warranty, Buyer must sign and return to MFT (a) the Proposal and (b) fully completed warranty
registration cards, which Buyer will receive with the System.
Seller warrants to Buyer, for a period of one year from the date of delivery of the System to Buyer or for 2000
operating hours, whichever occurs first, that the System or Accessory Product(s) will be free from defects in
material and workmanship. An extension of this Limited Warranty is available for an additional charge. OTHER
THAN THE FOREGOING, NO WARRANTY OR GUARANTEE, WHETHER STATUTORY, EXPRESS OR
IMPLIED, INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR ANY PURPOSE IS
MADE. THE EXPRESS WARRANTY SET FORTH HEREIN SHALL BE THE SOLE AND EXCLUSIVE
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
REMEDY BY THE BUYER HEREUNDER FOR ANY SYSTEM OR ACCESSORY PRODUCTS DELIVERED
TO THE BUYER WHICH ARE FOUND TO BE DEFECTIVE IN ANY MANNER, WHETHER SUCH REMEDIES
BE IN CONTRACT, TORT, STRICT LIABILITY, OR BY LAW. OTHER THAN AS SET FORTH HEREIN,
SELLER SHALL UNDER NO CIRCUMSTANCE BE DIRECTLY OR INDIRECTLY LIABLE FOR ANY LOSS OR
DAMAGE HOWSOEVER ARISING FROM SUCH MERCHANDISE, INCLUDING LOST USE, LOST
PRODUCT, LOST REVENUE, LOST PROFITS, COST OF CAPITAL, OR SPECIAL, CONSEQUENTIAL OR
INCIDENTAL DAMAGES.
If during the warranty period, the System or an Accessory Product fails to meet the Specifications, Buyer shall
notify in writing of the specific nature of the failure and all-pertinent observations related to the failure.
Seller does not represent or warrant that Systems or Accessory Products sold by it complies with OSHA or any
like state, local, or national law or regulation, and the cost of modification and responsibility for such compliance
is imposed upon Buyer. Equipment must be used in a non-condensing, low-humidity, dry environment, unless
explicitly exempted by MFT in writing.
THE TOTAL CUMULATIVE LIABILITY OF SELLER TO BUYER FOR ANY CLAIM OF ANY KIND, FOR ANY
LOSS OR DAMAGE WHATSOEVER ARISING OUT OF, CONNECTED WITH OR RESULTING FROM THE
SALE OR SERVICING OF THE PRODUCTS HEREIN, SHALL NOT EXCEED THE PURCHASE PRICE OF
THE SYSTEM OR ACCESSORY PRODUCT. BUYER AGREES TO INDEMNIFY, DEFEND AND HOLD
HARMLESS SELLER FROM ALL CLAIMS ARISING IN WHOLE OR IN PART ON ACCOUNT OF IMPROPER
USE, ABUSE, MISUSE, USE NOT IN ACCORDANCE WITH SELLER’S RECOMMENDATIONS SET FORTH
IN THE OPERATION, MAINTENANCE AND SYSTEM MANUALS SUPPLIED BY SELLER, OR BUYER’S
FAILURE TO PERFORM UNDER THIS AGREEMENT.
Warranty coverage excludes cost of delivery to and from Seller’s Minnesota facility. All units that the customer
wishes to have repaired under warranty shall be accompanied by a MFT issued Returned Material Authorization
(RMA) and must be sent to Multifeeder at Buyer’s expense. A service fee of $500.00 will be charged for
products sent to Seller for warranty repair, which are found to comply with the Specifications. Seller reserves
the right to suspend any and all warranties if the Buyer has a delinquent account.
The System and Accessory Products are sensitive. To qualify for the warranty set forth in this Agreement, the
System and Accessory Products warranted must be repaired by knowledgeable and specially trained MFT
personnel only. Accordingly, warranty coverage will be void in its entirety upon any sign or evidence of (a)
opening the System or field service conducted by individuals other than Seller’s authorized personnel, (b)
tampering or any kind of misuse of the System including Buyer’s use of belts, Stripper Wheels or other parts
not supplied by Seller, or (c) abuse of the System or Accessory Products. Non-warranty work will be completed
according to Seller’s standard rates and charges in effect at the time.
7.
Confidentiality. Buyer acknowledges that Seller’s technology is confidential and agrees not to
disclose or utilize for its own commercial benefit any technology that Buyer learns through the purchase or use
of the Systems and/or Accessory Products. In no manner does this Agreement imply or authorize any form of
technology license to Buyer for any portion of Seller’s technology except for Buyer’s use of the System and
Accessory Products for their intended purpose.
8.
Export Controls. Buyer agrees that it will not, without obtaining prior authorization from the U.S.
Department of Commerce:
(i)
export or re-export, directly or indirectly, any technical data or products (as defined by the U.S.
Export Administration Regulations) received by Buyer under this Agreement to destinations restricted or
prohibited by U.S. law;
(ii)
disclose such technical data to destinations restricted or prohibited by U.S. law; or
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
(iii)
export or re-export, directly or indirectly, any direct product resulting from the technical data
received by Buyer to destinations restricted or prohibited by U.S. law.
Buyer hereby agrees to indemnify, defend and hold harmless Seller for any export, re-export or disclosure in
violation of U.S. law that results directly or indirectly from Buyer’s actions.
10.
Patents. Seller warrants that it has utilized reasonable efforts to ensure that the System and/or
Accessory Products do not infringe on any patented technology belonging to any other person or entity. If
infringement is found and Buyer’s use of the System, Subsystem and/or Accessory Products is restricted, Seller
will, at its option, either (a) redesign the System, Subsystem, and/or Accessory Products to avoid the
infringement; (b) seek a license to allow the current technology to be utilized by Seller; or (c) allow Buyer to
return the System, Subsystem and/or Accessory Products for a full refund.
11.
Choice of Law.
11.1
Governing Law. The laws of the State of Minnesota, United States of America and any
applicable Federal laws of the United States of America, as from time to time amended and in effect, govern all
matters arising out of or relating to this Agreement, including without limitation its validity, interpretation,
construction, performance (including the details of performance), and enforcement. The Parties agree that any
applicable conflict of law provision that results in the application of the laws of a foreign jurisdiction shall be
disregarded. Buyer and Seller expressly agree that neither this Agreement, nor any ancillary agreement,
undertaking, or performance that may be promised, performed, or executed to implement this Agreement will
not be subject to or interpreted by the United Nations Convention on Contracts for International Sale of Goods.
11.2
Foreign Corrupt Practices Act of 1977. Buyer is subject to the laws and regulations of the Foreign
Corrupt Practices Act of 1977 (FCPA), Title 15 United States Code Service section 78dd-1 and its progeny.
11.3
Prohibition on Flowdown Provisions. In no event will this Agreement be subject to any other contract
which would subject Seller to any additional terms and conditions or liability. Buyer bears all liability for all other
contracts to which Buyer is subject.
12.
Forum Selection Clause. Buyer and Seller agree that all disputes, claims, controversies and
disagreements relating to or arising out of this Agreement are subject to the exclusive jurisdiction and venue of
the state and federal courts of Minnesota, of the United States of America. Buyer waives any objections to
jurisdiction or venue in any proceeding before any such court in Minnesota and hereby submits to the exclusive
jurisdiction of any such court in Minnesota. Buyer and Seller agree that the exclusive choice of forum set forth
in this section does not prohibit the enforcement of any judgment obtained in that forum or any other forum.
13.
Miscellaneous.
13.1
Governing Language. The English language of this Agreement shall govern and control any
translations of the Agreement into any other language. Documents furnished by Buyer to Seller under the
terms of this Agreement shall be furnished in English or accompanied by an English translation. Seller will not
be held responsible for errors or misunderstandings that may occur due to omissions or translations to another
language. Seller reserves the right to correct all errors.
13.2
Assignment. This Agreement shall be binding upon and shall inure to the benefit of Buyer and Seller
and their respective successors and assigns, provided, however, that Buyer may not assign its rights or
delegate its duties under this Agreement without Seller’s prior written consent, which may be granted or
withheld at Seller’s sole discretion.
Buyer and its assignees and/or transferees of the System and/or Accessory Products, including all associated
proprietary and intellectual property rights, agree to the terms and conditions of the Agreement. Buyer agrees
to indemnify, defend and hold harmless Seller for any claim or loss or damage suffered as a result of any
assignee or transferee failing to abide by these terms and conditions.
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
13.3
Counterparts. This Agreement may be executed in multiple identical counterparts, all of which taken
together constitute a single agreement.
13.4
Entire Agreement. This Agreement and any exhibits attached hereto, including Multifeeder Technology,
Inc. General System Default Specifications (Exhibit A), constitute the entire agreement and understanding
between Buyer and Seller. All prior written or oral agreements, undertakings, promises, warranties, or
covenants relating to any subject matter not expressly set forth within this Agreement are hereby superseded.
13.5
Amendments and Waivers. No inconsistent, additional or modified terms or conditions, including price,
will apply unless specifically agreed to in a writing signed by Buyer and Seller. No waiver of any provision or
condition shall be valid unless set forth in a writing signed by the waiving party.
13.6
Force Majeure. Whether foreseen or unforeseen, Seller will not be liable for any failure, defect in
performance, delay in the performance of orders or in the delivery of goods, or for any damages arising from
events beyond Seller’s reasonable control, including without limitation, acts of Buyer, acts of God, accidents,
fires, floods, acts of insurrection or war, governmental interference, embargo, delays by the shipper, strikes,
labor disturbances, unavailability or shortage of supplies or raw materials, unforeseen absence of transportation
capabilities or rescheduled, postponed or cancelled transportation arrangements, changes due to export
controls or the ability to obtain an export license, or any other like cause.
13.7
Limit of Time to Bring Action. No actions or arbitrations arising out of this Agreement may be brought
by Buyer more than eighteen (18) months after the occurrence of the event giving rise to such action or
arbitration.
13.8
Attorneys Fees. Seller will be entitled to recover reasonable attorneys’ fees and costs in any
proceeding to enforce payment from Buyer.
13.9
Buyer’s right to use all of Seller’s products, systems and materials are conditioned upon Buyer’s
acceptance of these Terms and Conditions.
EXHIBIT A: MULTIFEEDER TECHNOLOGY, INC.
GENERAL SYSTEM DEFAULT SPECIFICATIONS
1.0 SCOPE. The scope of these Default Specifications is to define the equipment configuration and
performance requirements for the Custom Multifeeder Technology, Inc. System (hereinafter “System”). All
definitions set forth under the MFT Terms and Conditions apply to these Default Specifications.
2.0 APPLICABLE DOCUMENTS.
National Electric Code 1993
3.0 DEFAULT SPECIFICATIONS. The System shall be configured as specified herein (the “Default
Specifications”), unless more specifically defined in the applicable Proposal. To the extent that any of the
Default Specifications specified here are varied by the Proposal submitted to Buyer, for the purposes of creating
custom-designed product-specific or application-specific requirements, those specifications that are specially
varied will apply. Other than to the extent specifically varied in the Proposal, the Default Specifications apply.
3.1 POWER REQUIREMENTS. Each Subsystem will have 110 VAC +/-10%, 50/60 HZ or 208 VAC +/- 10%
50/60 HZ single phase power available on a circuit capable of delivering 15 amps minimum per feed station.
The power will be clean and free from power surges or power outages. The power, fusing, wiring and
disconnects will be in accordance with the applicable requirements of the National Electrical Code, as updated.
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
3.2 ENVIRONMENTAL REQUIREMENTS.
3.2.1
TEMPERATURE REQUIREMENTS. The System will be maintained and operated in a location
where the temperature range is maintained between 10 to 35 degrees Celsius (50 to 95 degrees Fahrenheit).
3.2.2
HUMIDITY REQUIREMENTS. The System will be maintained and operated in a non-condensing, dry
location with a relative humidity range of 40 to 80%.
3.3 PRODUCT SAMPLE REQUIREMENTS. This System is a customized high technology system that
depends upon strict quality standards and uniformity of Product Samples handled in order to achieve strict
quality standards and uniformity of Final Product Throughput. By way of example and without limitation, the
Product Samples to be fed and/or processed by the System will be uniform and free of defects, such as bent
corners, dog ears, warpage, tears, bends, folds, debris, contamination, any other nonconforming factor that
affects feeding and/or secondary processing, or any other nonconforming Product Sample Tolerances as
defined below. Product Samples that do not fall within the Product Sample Tolerances set forth below or within
the Proposal will be deemed “Nonconforming Product Samples.”
3.3.1
PRODUCT SAMPLE TOLERANCES.
3.3.1.1 DIMENSIONAL TOLERANCE. The dimensional tolerance of any Product Sample will exhibit no more
than a +/- 1/32 inch variance from the nominal values designated in Buyer’s Proposal.
3.3.1.2 SQUARENESS TOLERANCE. The squareness tolerance of any Product Sample will exhibit no more
than a +/- 1/32 inch variance from the nominal values designated in Buyer’s Proposal.
3.3.1.3 THICKNESS TOLERANCE. The thickness of any Product Sample will exhibit no more than a +/-10%
variance from the nominal values designated in Buyer’s Proposal.
3.3.1.4 FLATNESS TOLERANCE. The maximum warpage or curl of any Product Sample will be less than +/1/16 inch when measured lying on a flat surface.
3.4 OPERATOR REQUIREMENTS. Due to the customized high-technology of this System, it is imperative that
all users of the System (“operators”) adopt and practice MFT-documented operating procedures to properly
function. To ensure effective production, all equipment operators must (a) be properly trained by MFTauthorized personnel and (b) adhere at all times to the prescribed procedures set forth in the various Operation,
Maintenance and System Manuals. All System Performance Specifications and Guarantees are conditioned
upon the adherence of all operators to the above-mentioned requirements. By way of example without
limitation, all operators must be capable of performing all equipment adjustments and product set-up
procedures in accordance with the applicable Operation, Maintenance and System Manuals, and trained to
properly load product into the Feeder magazines, perform Feeder parametric settings and to properly adjust
photo-eyes and holding apparatuses.
3.5 RELIABILIY OF PRODUCT SAMPLES SUPPLIED TO MFT. In order to design and build a System that will
assemble and/or process Final Product Throughput that is consistent in specification, the MFT System requires
consistent Product Samples. In order to accomplish this goal, the performance projected within MFT’s Proposal
is valid only for (a) those Product Samples that pass MFT’s factory testing prior to MFT’s draft Proposal; and (b)
those Product Samples that (1) conform to the MFT pre-proposal factory testing and (2) are provided to MFT
prior to MFT’s receipt of Buyer’s Order and in sufficient quantities to perform testing prior to shipment of the
equipment (“Phase One Acceptance Testing” Terms and Conditions paragraph 6.1.1).
3.6 PROCEDURES FOR ACTIVATING WARRANTY COVERAGE. The MFT General System Default
Specifications incorporate the Limited Warranty set forth under Multifeeder Technology, Inc. Terms and
Conditions. All warranties require the Buyer to return a signed copy of the signature page of the Proposal to
Multifeeder Technology, Inc. to become effective.
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
TERMS AND CONDITIONS OF SALE OR LEASE
MULTIFEEDER TECHNOLOGY, INC. (MFT)
3.6.1
EQUIPMENT WARRANTY. All applicable equipment warranties require the Buyer to return a fully
completed warranty registration card to Multifeeder Technology, Inc. If the equipment requires return to MFT,
the Buyer shall call MFT in advance and request a return material authorization number (RMA), which must be
written on the outside of the shipping container.
3.6.2
PERFORMANCE WARRANTY. Upon request of the Buyer, Multifeeder Technology, Inc. will
negotiate and price into its Proposal an efficiency level (parts per minute at a to-be-determined confidence
level) for each type of Product Sample received by MFT, in sufficient quantities and with sufficient time to
perform testing on the System, provided that such Product Samples are consistent and conforming. For
purposes of calculating an efficiency level, all lost time or lost production due to Nonconforming Product
Samples or factors out of MFT’s control shall be subtracted from the production uptime, and product
changeover time is excluded.
To qualify for any applicable performance warranty the Buyer agrees to comply with the following:
a)
The System will be completely installed by qualified MFT personnel and all operators will be properly
trained by qualified MFT personnel;
b)
Buyer will notify MFT in writing of any deficiencies observed in the System’s performance with sufficient
detail to assist MFT in determining the source of the reported problem;
c)
Product Samples are in compliance with the Product Sample requirements and tolerances specified
herein; and
d)
Upon proper notification of any problem, MFT will have 30 days to repair, replace, or arrange a partial or
complete refund in exchange for returning the defective equipment. The amount of refund will depend upon the
problem, equipment condition upon return, and the assignment of responsibility. The amount of any refund will
be within the sole discretion of Multifeeder Technology, Inc
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
Multifeeder Technology Inc. • 4821 White Bear Parkway • St. Paul – MN • 55110-3325 • U.S.A.
Tel (651) 407-3100 • Fax (651) 407-3199 • info@multifeeder.com • www.multifeeder.com
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