Manual For The 62366 Portable Saw Mill With 301cc Gas Engine
User Manual: Manual for the 62366 Portable Saw Mill with 301cc Gas Engine Saw Mill with 301cc Gas Engine
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Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. REV 16l Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents. Visit our website at: http://www.harborfreight.com Email our technical support at: predator@harborfreight.com Email our engine support at: predator@harborfreight.com When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Copyright© 2013 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Table of Contents Specifications ............................................. 2 Safety ......................................................... 3 Setup .......................................................... 6 Operation .................................................... 8 Maintenance .............................................. 12 Troubleshooting ......................................... 16 Warranties ................................................. 18 Parts Lists and Diagrams .......................... 20 Specifications Displacement Engine Type Cooling System Type Fuel Capacity Engine Oil Type SAE Capacity Run Time @ 50% Load with full tank Sound Level Bore x Stroke Compression Ratio Rotation viewed from PTO (power takeoff - the output shaft) Spark Plug Valve Clearance Speed Shaft 301cc Horizontal Single Cylinder 4-stroke OHV Forced air cooled 87+ octane stabilizer-treated unleaded gasoline 1.72 Gallon 10W-30 above 32° F 5W30 at 32° F or below 1 Quart 3 hr. 106 dB 80 mm x 60 mm 8.2:1 Counterclockwise Type Gap Intake Exhaust Idle F6TC (Torch) 0.7 - 0.8 mm 0.006" ±0.0008" 0.008" ±0.0008" 1950 ±50 RPM Shaft Ø1″ x 3.48″ Keyway 0.25″ End Tapped 7/16″ - 20 UNF The emissions control system for this Engine is warranted for standards set by the U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB). For warranty information, refer to the last pages of this manual. Page 2 For technical questions, please call 1-888-866-5797. 301cc Engine WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. SAFETY Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. RpM Hp property or Statement Revolutions Per Minute Horsepower WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved safety goggles with side shields. Read the manual before set-up and/or use. WARNING marking concerning Risk of Hearing Loss. Wear hearing protection. Symbol property or Statement WARNING marking concerning Risk of Respiratory Injury. Operate engine OUTSIDE and far away from windows, doors, and vents. WARNING marking concerning Risk of Fire while handling fuel. Do not smoke while handling fuel. WARNING marking concerning Risk of Fire. Do not refuel while operating. Keep flammable objects away from engine. OpERATION Symbol SETUp Symbol Definitions IMpORTANT SAFETY INSTRUCTIONS WARNING! Read all instructions. Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. 301cc Engine For technical questions, please call 1-888-866-5797. MAINTENANCE SAVE THESE INSTRUCTIONS Page 3 Set up precautions SAFETY 1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel or other flammable materials nearby. 4. Set up and use only on a flat, level, well-ventilated surface. 2. Have multiple ABC class fire extinguishers nearby. 6. Use only lubricants and fuel recommended in the Specifications chart of this manual. 3. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. 5. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up. Operating precautions 1. SETUp CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. 10. Do not leave the engine unattended when it is running. Turn off the engine (and remove safety keys, if available) before leaving the work area. 11. The engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Wear ear protection when operating the engine or when working nearby while it is operating. 12. Wear ANSI-approved safety glasses and hearing protection during use. NEVER use inside a home or garage, EVEN IF doors and windows are open. 13. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter. OpERATION 14. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment. Only use OUTSIDE and far away from windows, doors, and vents. 2. Keep children away from the equipment, especially while it is operating. 3. Keep all spectators at least six feet from the Engine during operation. 4. Fire Hazard! Do not fill gas tank while engine is running. Do not operate if gasoline has been spilled. Clean spilled gasoline before starting engine. Do not operate near pilot light or open flame. MAINTENANCE 5. Do not touch engine during use. Let engine cool down after use. 6. Never store fuel or other flammable materials near the engine. 7. Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the engine. 8. Secure the engine on transport vehicles to prevent it from rolling, slipping, and tilting. 9. Industrial applications must follow OSHA requirements. Page 4 15. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes. 16. Stay alert, watch what you are doing and use common sense when operating this engine. Do not use while tired or under the influence of drugs, alcohol or medication. 17. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 18. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts. 19. Do not cover the engine during operation. 20. Keep the engine and surrounding area clean at all times. 21. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling. For technical questions, please call 1-888-866-5797. 301cc Engine 22. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use of the equipment for operations different from those intended could result in a hazardous situation. 23. Do not operate the equipment with known leaks in the engine’s fuel system. 24. This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.) 25. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container. 26. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating. SAFETY Operating precautions (cont.) 27. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment’s operation. If damaged, have the equipment serviced before using. Many accidents are caused by poorly maintained equipment. Service precautions b. Allow the engine to completely cool. c. Then, remove the spark plug cap from the spark plug. 2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards. 3. Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed. 4. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service. 5. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 7. Store equipment out of the reach of children. 8. Follow scheduled engine and equipment maintenance. OpERATION a. Turn the engine switch to its “OFF” position. 6. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly. Refueling: 1. Do not refill the fuel tank while the engine is running or hot. 2. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling. 3. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed. Refuel in a well-ventilated area only. 4. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. MAINTENANCE 1. Before service, maintenance, or cleaning: SAVE THESE INSTRUCTIONS. 301cc Engine SETUp 28. Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended. For technical questions, please call 1-888-866-5797. Page 5 Set Up Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY TO pREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. WARNING! DO NOT INSTALL THIS ENGINE ON A VEHICLE. WARNING! INSTALL THIS ENGINE ACCORDING TO EQUIpMENT INSTRUCTIONS BEFORE USE. Components and Controls SETUp Air Cleaner Fuel Cap Starter Handle OpERATION Muffler Oil Drain plug MAINTENANCE Throttle Dipstick Choke Fuel Valve Engine Switch Page 6 For technical questions, please call 1-888-866-5797. 301cc Engine High Altitude Operation Above 3000 feet NOTICE Warranty void if necessary adjustments are not made for high altitude use. At high altitudes, the engine’s carburetor, governor (if so equipped), and any other parts that control the fuel-air ratio will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and to prevent damage to the engine and any other devices used with this product. The fuel system on this engine may be influenced by operation at higher altitudes. Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 ft. above sea level. At elevations above 8000 ft, the engine may experience decreased performance, even with the proper main jet. Operating this engine without the proper altitude kit installed may increase the engine’s emissions and decrease fuel economy and performance. The kit should be installed by a qualified mechanic. SAFETY WARNING! TO pREVENT SERIOUS INJURY FROM FIRE: Follow instructions in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before proceeding. Do not smoke. 1. Turn off the engine. 2. Close the fuel valve. Carburetor Assembly 4. Unthread the bolt holding the fuel cup. Fuel Cup Seal CAUTION! Carburetor bowl may have gas in it which will leak upon removing the bolt. Mixing Tube (might remain inside carburetor) 5. Remove the bolt, Bolt Seal, fuel cup, Fuel Cup Seal and Main Jet from the body of the carburetor assembly. A carburetor screwdriver (not included) is needed to remove and install the Main Jet. SETUp 3. Place a bowl under the fuel cup to catch any spilled fuel. Main Jet Fuel Cup Note: The mixing tube is held in place by the main jet and might fall out when it is removed. If it falls out, replace it in the same orientation before replacing the main jet. 6. Replace the Main Jet with the replacement Main Jet needed for your altitude range (part 1a or 2a). OpERATION Bolt Seal Bolt Note: The Fuel Cup Seal and Bolt Seal may be damaged during removal and should be replaced with the new ones from the kit. 7. Replace the Fuel Cup Seal (4a), fuel cup, Bolt Seal (3a), and bolt. Tighten in place. NOTICE: Do not cross thread bolt when tightening. Finger tighten first and then use a wrench to make sure the bolt is properly threaded. MAINTENANCE 8. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. High Altitude Kit parts List - A part 1a 2a 3a 4a 301cc Engine Description Main Jet 3000-6000 ft. Main Jet 6000-8000 ft. Bolt Seal Fuel Cup Seal Qty 1 1 1 1 For technical questions, please call 1-888-866-5797. Page 7 Operation Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SAFETY pre-Start Checks Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly. Checking and Filling Engine Oil SETUp NOTICE: Your Warranty is VOID if the engine’s crankcase is not properly filled with oil before each use. Before each use, check the oil level. Engine will not start with low or no engine oil. 1. Make sure the engine is stopped and is level. Full level Full level 2. Close the Fuel Valve. 3. Clean the top of the Dipstick and the area around it. Remove the Dipstick by turning it counterclockwise, and wipe it off with a clean, lint free rag. 4. Reinsert the Dipstick without threading it in and remove it to check the oil level. The oil level should be up to the full level as shown above. OpERATION 5. If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the proper level. SAE 10W-30 oil is recommended for general use. (The SAE Viscosity Grade chart on page 13 in the Maintenance section shows other viscosities to use in different average temperatures.) 6. Thread the dipstick back in clockwise. NOTICE: Do not run the engine with too little oil. Engine will shut off if engine oil level is too low. MAINTENANCE Page 8 For technical questions, please call 1-888-866-5797. 301cc Engine Checking and Filling Fuel 2. Unscrew and remove the Fuel Cap. 3. Remove the Strainer and remove any dirt and debris. Then replace the Strainer. Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol. Add fuel stabilizer to the gasoline or the Warranty is VOID. 4. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use. SAFETY 1. Clean the Fuel Cap and the area around it. Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting engine performance and/or causing damage. 5. Then replace the Fuel Cap. 6. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. SETUp WARNING! TO pREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. Starting the Engine Before Starting the Engine MAINTENANCE OpERATION Before starting the engine: a. Follow the Set Up Instructions in the equipment manual to prepare the equipment. b. Inspect the equipment and engine. c. Fill the engine with the proper amount and type of both stabilizer-treated unleaded gasoline and oil. d. Read the Equipment Operation section in the equipment manual. 301cc Engine For technical questions, please call 1-888-866-5797. Page 9 Manual Start SAFETY 1. To start a cold engine, move the Choke to the START position. To restart a warm engine, leave the Choke in the RUN position. 1 2. Open the Fuel Valve. 2 SETUp 3. Slide the Throttle or Speed Control Lever to 1/3 away from the SLOW position (the “turtle”). Note: Some tools have a Speed Control Lever located elsewhere on the tool which functions the same as the Throttle. Use the Speed Control Lever in place of the Throttle when the tool is so equipped. 3 OpERATION O OFF 4. Turn the Engine Switch on. ON ON I 4 Note: If engine does not start, check engine oil level. Engine will not start with low or no engine oil. MAINTENANCE 5. Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine’s carburetor. Then pull the Starter Handle gently until resistance is felt. Allow Cable to retract fully and then pull it quickly. Repeat until the engine starts. 5 Note: Do not let the Starter Handle snap back against the engine. Hold it as it recoils so it doesn't hit the engine. Page 10 For technical questions, please call 1-888-866-5797. 301cc Engine 6. Allow the Engine to run for several seconds. Then, if the Choke lever is in the START position, move the Choke Lever very slowly to its RUN position. 6 SAFETY Note: Moving the Choke Lever too fast could stall the engine. IMpORTANT: Allow the engine to run at no load for five minutes with no load after each start-up so that the engine can stabilize. 7. Adjust the Throttle as needed. Break-in period: a. Breaking-in the engine will help to ensure proper equipment and engine operation. b. The operational break-in period will last about 3 hours of use. During this period: • Do not apply a heavy load to the equipment. SETUp • Do not operate the engine at its maximum speed. c. The maintenance break-in period will last about 20 hours of use. • Change the engine oil after this period. Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE section. Stopping the Engine OFF O I OpERATION 1. To stop the engine in an emergency, turn the Engine Switch off. 2. Under normal conditions, use the following procedure: a. Slide the Throttle to SLOW (the “turtle”). b. Turn the Engine Switch off. c. Close the Fuel Valve. NOTICE MAINTENANCE See Long-Term Storage on page 15 for complete storage instructions. 301cc Engine For technical questions, please call 1-888-866-5797. Page 11 Maintenance WARNING SAFETY TO pREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING: Turn the power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures. TO pREVENT SERIOUS INJURY FROM EQUIpMENT FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use. Follow all service instructions in this manual. The engine may fail critically if not serviced properly. Many maintenance procedures, including any not detailed in this manual, will need to be performed by a qualified technician for safety. If you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead. Cleaning, Maintenance, and Lubrication Schedule SETUp Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors. Note: The following procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment. Before Each Use procedure Monthly or Every 3 mo. or Every 6 mo. or every 20 50 hr. of use 100 hr. of use hr. of use Yearly or every 300 hr. of use Every 2 Years Brush off outside of engine Check engine oil level Check air filter Check deposit cup Change engine oil OpERATION * Clean/replace air filter Check and clean spark plug 1. Check/adjust idle speed 2. Check/adjust valve clearance 3. Clean fuel tank, strainer and carburetor ** 4. Clean carbon build-up from combustion chamber Replace fuel line if necessary ** ** *Service more frequently when used in dusty areas. **These items should be serviced by a qualified technician. MAINTENANCE Page 12 For technical questions, please call 1-888-866-5797. 301cc Engine Checking and Filling Fuel Engine Oil Change WARNING! TO pREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. CAUTION! Oil is very hot during operation and can cause burns. Wait for engine to cool before changing oil. 3. Remove the Strainer and remove any dirt and debris. Then replace the Strainer. Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol. Add fuel stabilizer to the gasoline or the Warranty is VOID. Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can cause particles to enter the carburetor, affecting engine performance and/or causing damage. 4. If needed, fill the Fuel Tank to about 1 inch under the fill neck of the Fuel Tank with 87 octane or higher unleaded gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use. 5. Then replace the Fuel Cap. 6. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do not start the engine while the smell of fuel hangs in the air. SAFETY 2. Unscrew and remove the Fuel Cap. 2. Close the Fuel Valve. 3. Place a drain pan (not included) underneath the crankcase’s drain plug. 4. Remove the drain plug and, if possible, tilt the crankcase slightly to help drain the oil out. Recycle used oil. 5. Replace the drain plug and tighten it. 6. Clean the top of the Dipstick and the area around it. Remove the Dipstick by turning it counterclockwise, and wipe it off with a clean, lint free rag. Full level Full level 7. Add the appropriate type of oil until the oil level is at the full level. SAE 10W-30 oil is recommended for general use. The SAE Viscosity Grade chart shows other viscosities to use in different average temperatures. SETUp 1. Clean the Fuel Cap and the area around it. 1. Make sure the engine is stopped and is level. SAE Viscosity Grades 10W-30 5W-30 -20 0 20 40 60 80 100°F OpERATION 30 Average outdoor temperature 8. Thread the dipstick back in clockwise. MAINTENANCE NOTICE: Do not run the engine with too little oil. Engine will not start with low or no engine oil. 301cc Engine For technical questions, please call 1-888-866-5797. Page 13 Air Filter Element Maintenance 1. Remove the air cleaner cover and the air filter element(s) and check for dirt. Clean as described below. 2. Cleaning: SAFETY • For “paper” filter elements: To prevent injury from dust and debris, wear ANSI-approved safety goggles, NIOSH-approved dust mask/respirator, and heavy-duty work gloves. In a well-ventilated area away from bystanders, use pressurized air to blow dust out of the air filter. If this does not get the filter clean, replace it. • For foam filter elements: Wash the element in warm water and mild detergent several times. Rinse. Squeeze out excess water and allow it to dry completely. Soak the filter in lightweight oil briefly, then squeeze out the excess oil. SETUp 3. Install the cleaned filter. Secure the Air Cleaner Cover before use. Spark plug Maintenance Spark plug Cap 1. Disconnect spark plug cap from end of plug. Clean out debris from around spark plug. 2. Using a spark plug wrench, remove the spark plug. 3. Inspect the spark plug: If the electrode is oily, clean it using a clean, dry rag. If the electrode has deposits on it, polish it using emery paper. If the white insulator is cracked or chipped, the spark plug needs to be replaced. Recommended Spark plugs NGK® NHSP® / TORCH® BP-6ES F6TC NOTICE: Using an incorrect spark plug may damage the engine. 4. When installing a new spark plug, adjust the plug’s gap to the specification on the Specifications chart. Do not pry against the electrode, the spark plug can be damaged. OpERATION 5. Install the new spark plug or the cleaned spark plug into the engine. • Gasket-style: Finger-tighten until the gasket contacts the cylinder head, then tighten about 1/2-2/3 turn more. • Non-gasket-style: Finger-tighten until the plug contacts the cylinder head, then tighten about 1/16 turn more. NOTICE: Tighten the spark plug properly. If loose, the spark plug will cause the engine to overheat. If overtightened, the threads in the engine block will be damaged. MAINTENANCE 6. Apply dielectric spark plug boot protector (not included) to the end of the spark plug and reattach the wire securely. Page 14 For technical questions, please call 1-888-866-5797. 301cc Engine When the equipment is to remain idle for longer than 20 days, prepare the engine for storage as follows: c. Replace spark plug, but leave spark plug cap disconnected. 1. CLEANING: Wait for engine to cool, then clean engine with dry cloth. NOTICE: Do not clean using water. The water will gradually enter the engine and cause rust damage. Apply a thin coat of rust preventive oil to all metal parts. d. Pull Starter Handle to distribute oil in cylinder. Stop after one or two revolutions when you feel the piston start the compression stroke (when you start to feel resistance). To protect the fuel tank during storage, fill the tank with gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s recommendations for use. Refer to Checking and Filling Fuel on page 9. WARNING! TO pREVENT SERIOUS INJURY FROM FIRE: Fill tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. 3. LUBRICATION: a. Change engine oil. 5. STARTING ENGINE DURING/AFTER STORAGE: Before starting the Engine during or after storage, keep in mind that untreated gasoline will deteriorate quickly. Drain the fuel tank and change to fresh fuel if untreated gasoline has been sitting for a month, if treated gasoline has been sitting beyond the fuel stabilizer’s recommended time period, or if the Engine does not start. For Engine starting instructions refer to Starting the Engine on page 9. MAINTENANCE OpERATION b. Clean out area around spark plug. Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole. NOTICE: During extended storage periods the Engine must be started every 3 months and allowed to run for 15 – 20 minutes or the Warranty is VOID. SETUp 2. FUEL: 4. STORAGE AREA: Cover and store in a dry, level, well-ventilated area out of reach of children. Storage area should also be away from ignition sources, such as water heaters, clothes dryers, and furnaces. SAFETY Long-Term Storage 301cc Engine For technical questions, please call 1-888-866-5797. Page 15 Troubleshooting problem possible Causes Engine will not start FUEL RELATED: probable Solutions FUEL RELATED: SAFETY SETUp OpERATION MAINTENANCE 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizertreated unleaded gasoline and open fuel valve. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Choke not in START position, cold engine. 2. Move Choke to START position. 3. Gasoline with more than 10% ethanol used. (E15, E20, E85, etc.) 3. Clean out ethanol rich gasoline from fuel system. Replace components damaged by ethanol. Use fresh 87+ octane stabilizertreated unleaded gasoline only. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer-treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Carburetor not primed. 5. Pull on Starter Handle to prime. 6. Dirty fuel passageways. 6. Clean out passageways using fuel additive. Heavy deposits may require further cleaning. 7. Carburetor needle stuck. Fuel can be smelled in the air. 7. Gently tap side of carburetor float chamber with screwdriver handle. 8. Too much fuel in chamber. This can be caused by the carburetor needle sticking. 8. Turn Choke to RUN position. Remove spark plug and pull the start handle several times to air out the chamber. Reinstall spark plug and set Choke to START position. 9. Clogged Fuel Filter. 9. Replace Fuel Filter. IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED: 1. Spark plug cap not connected securely. 1. Connect spark plug cap properly. 2. Spark plug electrode wet or dirty. 2. Clean spark plug. 3. Incorrect spark plug gap. 3. Correct spark plug gap. 4. Spark plug cap broken. 4. Replace spark plug cap. 5. Incorrect spark timing or faulty ignition system. 5. Have qualified technician diagnose/ repair ignition system. COMPRESSION RELATED: COMPRESSION RELATED: 1. Cylinder not lubricated. Problem after long storage periods. 1. Pour tablespoon of oil into spark plug hole. Crank engine a few times and try to start again. 2. Loose or broken spark plug. (Hissing noise will occur when trying to start.) 2. Tighten spark plug. If that does not work, replace spark plug. If problem persists, may have head gasket problem, see #3. 3. Loose cylinder head or damaged head gasket. (Hissing noise will occur when trying to start.) 3. Tighten head. If that does not remedy problem, replace head gasket. 4. Engine valves or tappets mis-adjusted or stuck. 4. Have qualified technician adjust/ repair valves and tappets. ENGINE OIL RELATED: ENGINE OIL RELATED: 1. Low engine oil. 1. Fill engine oil to proper level. Check engine oil before EVERY use. 2. Engine mounted on slope, triggering low oil shutdown. 2. Operate engine on level surface. Check engine oil level. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. Page 16 For technical questions, please call 1-888-866-5797. 301cc Engine 1. Spark plug cap loose. 1. Check cap and wire connections. 2. Incorrect spark plug gap or damaged spark plug. 2. Re-gap or replace spark plug. 3. Defective spark plug cap. 3. Replace spark plug cap. 4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer-treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Incorrect compression. 5. Diagnose and repair compression. (Use Engine will not start: COMpRESSION RELATED section.) 1. Fuel tank empty or full of impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizertreated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Low oil shutdown. 2. Fill engine oil to proper level. Check engine oil before EVERY use. 3. Defective fuel tank cap creating vacuum, preventing proper fuel flow. 3. Test/replace fuel tank cap. 4. Faulty magneto. 4. Have qualified technician service magneto. 5. Disconnected or improperly connected spark plug cap. 5. Secure spark plug cap. Engine stops when under heavy load 1. Dirty air filter 1. Clean element. 2. Engine running cold. 2. Allow engine to warm up prior to operating equipment. Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizertreated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Engine overloaded. 2. Do not exceed equipment’s load rating. 3. Incorrect spark timing, deposit buildup, worn engine, or other mechanical problems. 3. Have qualified technician diagnose and service engine. 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizertreated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Engine too cold. 2. Use cold weather fuel and oil additives to prevent backfiring. 3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose and service engine. 4. Incorrect timing. 4. Check engine timing. Engine stops suddenly Engine backfires After sudden impact, engine will run, but equipment will not operate Shaft key or other shear pin broken by impact to disconnect engine and limit damage. SAFETY probable Solutions SETUp Engine misfires possible Causes OpERATION problem Have qualified technician check and replace broken shaft key or other shear pins. MAINTENANCE Follow all safety precautions whenever diagnosing or servicing the equipment or engine. 301cc Engine For technical questions, please call 1-888-866-5797. Page 17 Warranties Limited 90 Day Warranty (Retail) SAFETY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS, EXCEPT FOR THE EMISSIONS CONTROL SYSTEM WARRANTY BELOW. SETUp To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Emissions Control System Warranty The California Air Resources Board and Harbor Freight Tools (HFT) are pleased to explain the emissions control system warranty on your 2017 Small Off-Road Engine, in addition to the Retail Warranty above. In California, new equipment that uses small off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog standards. HFT must warrant that the emissions control system on your engine will be free from defects in material and workmanship for two (2) years, provided there has been no abuse, neglect, or improper maintenance of your engine. OpERATION Your emissions control system may include parts such as the carburetor or fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, vapor hoses, clamps, connectors, and other emissions-related assemblies. Where a warrantable condition exists, HFT will repair or replace, at our option, your engine if at no cost to you, including diagnosis, parts and labor. MANUFACTURER’S WARRANTY COVERAGE This emissions control system is warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by HFT. OWNER’S WARRANTY RESpONSIBILITIES As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. As the engine owner, you should however be aware that HFT may deny you warranty coverage if your engine or a part has failed due to abuse (including failure to follow the fuel use instructions contained in this manual), neglect, improper maintenance, or unapproved modifications. MAINTENANCE You are responsible for contacting HFT as soon as the problem exists in order to obtain warranty repair or replacement, by doing either of the following: (a) contact HFT product support at 1-888-866-5797 or predator@harborfreight.com; or (b) bring the to your nearest Harbor Freight Tools retail store. The nearest Harbor Freight Tools retail store can be found on the internet at http://www.harborfreight.com. The warranty repairs or replacement should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact HFT product support at 1-888-866-5797 or predator@harborfreight.com. Page 18 For technical questions, please call 1-888-866-5797. 301cc Engine GENERAL EMISSIONS WARRANTY COVERAGE d) Emission Warranty Parts List. 1. Fuel Metering System a. Carburetor and its internal parts (and/or pressure regulator or fuel injection system). b. Fuel tank. c. Cold start enrichment system. d. Air/fuel ratio feedback and control system. 2. Air Induction System a. Controlled hot air intake system. b. Intake manifold. c. Air filter. 3. Ignition System a. Spark plugs. b. Magneto ignition system. c. Spark advance/retard system. 4. Catalyst System (if so equipped) a. Exhaust pipe stud/exhaust manifold. b. Thermal reactor. c. Catalytic converter (if so equipped). 5. Particulate Controls a. Traps, filters, precipitators, and any other device used to capture particulate emissions. 6. Miscellaneous Items Used in Above Systems a. Vacuum, temperature and time sensitive valves and switches. b. Hoses, belts, connectors, and assemblies. 7. Evaporative Emission Control System a. Fuel tank. b. Fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, belts, and assemblies. HFT provides with each product written instructions for the maintenance and use of the product by the owner. 301cc Engine For technical questions, please call 1-888-866-5797. Page 19 SETUp OpERATION c) The warranty on emissions-related parts is as follows: 1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions provided, is warranted for the warranty period stated above. If any such part fails during the period of warranty coverage, it will be repaired or replaced HFT. Any such part repaired or replaced under the warranty will be warranted for the remaining warranty period. 2. Any warranted part that is scheduled only for regular inspection in the written instructions is warranted for the warranty period stated above. A statement in the written instructions to the effect of “repair or replace as necessary” does not reduce the period of warranty coverage. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. 3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions will be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part will be repaired or replaced by HFT. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part. 4. Repair or replacement of any warranted part under the warranty will be performed at no charge to the owner at a retail store or by HFT paying for shipping the product for repair. 5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all retail stores or by contacting HFT product support at 1-888-866-5797 or predator@harborfreight.com. 6. The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a retail store. 7. HFT is liable for damages to other engine components proximately caused by a failure under warranty of any warranted part. 8. Throughout the emissions warranty period stated above, HFT will maintain a supply of warranted parts sufficient to meet the expected demand for such parts. 9. Any replacement part may be used in the performance of any warranty maintenance or repairs and will be provided without charge to the owner. Such use will not reduce the warranty obligations of HFT. 10. Add-on or modified parts that are not approved by HFT may not be used. The use of any non-exempted addon or modified parts will be grounds for disallowing a warranty claim. HFT is not liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part. MAINTENANCE b) HFT warrants to the initial owner and each subsequent owner that the engine is: 1. Designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources Board; and 2. Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years. SAFETY a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser. The warranty period is two years. parts Lists and Diagrams parts List SAFETY part SETUp OpERATION MAINTENANCE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Description Head Subassembly, Cylinder Plug, Spark Bolt, Cylinder Head Pin Gasket, Cylinder Head Cover Subassembly, Cylinder Head Gasket, Cylinder Head Cover Tube, Breather Bolt Subassembly, Cylinder Head Cover Bolt Subassembly, Cylinder Head Cover Stud Stud Crankcase Subassembly Seal, Oil Sensor, Engine Oil Frame, Fuel Tank Installation Plug, Rubber Protector, Oil Bolt Washer Bolt, Drain Plug Clip Arm, Governor Ring, Seal Pin Bolt Bolt Cover , Crankcase Gasket, Crankcase Plug Subassembly, Engine Oil Dipstick Subassembly, Oil Pin Bolt Bearing Gear Asm, Governor Seal, Oil Crankshaft Asm. Piston Pin, Piston Clip, Piston Pin Rod, Connecting Primary Ring Secondary Ring Ring Set, Oil Camshaft Asm. Valve, Intake Valve, Exhaust Spring, Valve Retainer, Valve Spring Valve Key Guide, Seal Retainer, Valve Spring Lifter, Valve Page 20 Qty part 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 2 2 1 1 2 2 1 1 1 1 4 2 1 1 1 1 2 7 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 2 2 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 Description Qty Tappet, Valve Plate Subassembly, Lifter Stopper Bolt, Valve Adjusting Rocker, Valve Nut, Valve Adjusting Nut, Valve Lock Starter Asm, Recoil Bolt Shroud Shroud, Cylinder Body Bolt Switch Subassembly, Stop Engine Bolt End Cap Carburetor Asm. Gasket, Air Cleaner Gasket, Carburetor Plate, Carburetor Insulator Gasket, Carburetor Insulator Nut Cleaner, Air Block, Muffler Seat Reinforcing Pipe, Exhaust Gasket, Exhaust Outlet Nut Muffler Asm. Tank, Fuel Strainer, Fuel Cover, Fuel Tank Outlet Subassembly, Fuel Tank Oil Clamp Tube, Fuel Clip Nut Valve, One Way Clamp Hose, Fuel Vapor Rubber Hose, Air Cleaner Rubber Nut, Flywheel Pulley,Starter Impeller Flywheel Subassembly Bolt Coil, Ignition Control Subassembly, Throttle Spring, Throttle Valve Returning Rod, Governor Spring, Governor Support Subassembly, Governor Bolt Nut Bolt, Governor Support For technical questions, please call 1-888-866-5797. 2 1 2 2 2 2 1 4 1 1 1 1 5 1 1 1 1 1 1 2 1 1 1 1 5 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 301cc Engine SAFETY 79 33 33 33 50 33 52 33 48 50 56 49 33 33 30 48 56 51 36 28 34 42 43 44 55 72 38 3 2 39 3 3 3 31 41 12 40 35 12 38 1 32 29 11 32 45 5 11 4 SETUp 77 7 57 57 4 27 27 46 37 54 47 54 16 86 26 15 53 53 83 26 87 87 26 84 91 84 85 26 21 20 89 80 90 25 24 23 13 73 88 81 98 103 19 97 21 103 22 17 20 82 14 18 96 96 101 104 95 99 105 100 102 94 93 64 92 63 60 62 67 66 66 66 Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. 73 74 OpERATION 78 78 6 52 58 58 68 69 66 66 65 MAINTENANCE 75 78 11 59 Assembly Diagram 78 78 9 8 59 71 70 Record product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. 61 61 61 Page 21 For technical questions, please call 1-888-866-5797. 301cc Engine Not to scale. 0.51" / 13mm SAFETY 0.47" / 12mm SETUp 7.69" / 195.5mm 6.12" / 155.5mm OpERATION MAINTENANCE 301cc Engine For technical questions, please call 1-888-866-5797. Page 22 Mounting Hole Diagram Note: 3.78" / 95.5mm 30º 3/8-16 UNC SETUp 30º 5/16-24 UNF OpERATION m 3m / 11 Ø3.48 in. / 88.5mm Ø2.2 in. / 56mm Ø1 in. / 25.4mm Ø1 in. / 25.4mm 0.25 in. / 6.3mm MAINTENANCE in. Ø1.1 in. / 28mm Ø1.375 in. / 35mm Page 23 For technical questions, please call 1-888-866-5797. 301cc Engine SAFETY Not to scale. Ø5.43 in. / 138mm .45 Ø4 45º 0.36 in. / 9.13mm power Take-Off Diagram Note: Ø6.5 in. / 165.1mm 45º Ø2.84 in. / 72.2mm 7/16-20 UNF pLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LISTS AND ASSEMBLY DIAGRAMS IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. 3491 Mission Oaks Blvd. • pO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797 Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. REV 14l Only use OUTSIDE and far away from windows, doors, and vents. Visit our website at: http://www.harborfreight.com Email our technical support at: productsupport@harborfreight.com or engine technical support at: predator@harborfreight.com When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Copyright© 2014 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Table of Contents SAFETY Safety ......................................................... 3 Specifications ............................................. 6 Assembly .................................................... 6 Operation ................................................... 10 Maintenance .............................................. 12 Parts List and Diagrams ............................ 14 Warranty .................................................... 19 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. SETUp Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. OpERATION MAINTENANCE Page 2 For technical questions, please call 1-888-866-5797. ITEM 62366 IMpORTANT SAFETY INFORMATION SAFETY WARNING! Read all instructions. Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SAVE THESE INSTRUCTIONS Set Up precautions 2. Have multiple ABC class fire extinguishers nearby. 3. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. 4. Set up and use only on a flat, level, well-ventilated surface. 5. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up. 6. Use only lubricants and fuel recommended in the engine manual or in the Specifications chart of this manual. SETUp 1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel or other flammable materials nearby. Engine precautions Follow engine precautions and instructions in the included engine instruction manual. Operating precautions CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. 2. Keep children away from the equipment, especially while it is operating. 3. Do not leave the equipment unattended when it is running. Turn off the equipment (and remove safety keys, if available) before leaving the work area. 4. Wear ANSI-approved safety glasses, hearing protection, and NIOSH-approved dust mask/ respirator under a full face shield during use. OpERATION 1. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents. ITEM 62366 6. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine's magneto or recoil starter. 7. Use only accessories that are recommended by Harbor Freight Tools for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment. For technical questions, please call 1-888-866-5797. Page 3 MAINTENANCE 5. Wear heavy-duty work gloves when handling the blade. 8. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Gasoline-powered engines may ignite the dust or fumes. SAFETY 9. Stay alert, watch what you are doing and use common sense when operating this piece of equipment. Do not use this piece of equipment while tired or under the influence of drugs, alcohol or medication. 10. Do not overreach. Keep proper footing and balance at all times. This enables better control of the equipment in unexpected situations. 11. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 12. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts. SETUp 13. Do not cover the engine or equipment during operation. 14. Keep the equipment, engine, and surrounding area clean at all times. 15. Use the equipment, accessories, etc., in accordance with these instructions and in the manner intended for the particular type of equipment, taking into account the working conditions and the work to be performed. Use of the equipment for operations different from those intended could result in a hazardous situation. OpERATION 16. Do not operate the equipment with known leaks in the engine's fuel system. 17. WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.) 18. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints • Crystalline silica from bricks and cement or other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.) 19. WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.) 20. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated, covered, metal container. 21. Keep hands and feet away from moving parts. Do not reach over or across equipment while operating. 22. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the equipment's operation. If damaged, have the equipment serviced before using. Many accidents are caused by poorly maintained equipment. 23. Use the correct equipment for the application. Do not modify the equipment and do not use the equipment for a purpose for which it is not intended. MAINTENANCE Page 4 For technical questions, please call 1-888-866-5797. ITEM 62366 a. Turn the engine switch to its “OFF” position. b. Allow the engine to completely cool. c. Then, remove the spark plug wire(s) from the spark plug(s). 2. Keep all safety guards in place and in proper working order. Safety guards include muffler, air cleaner, mechanical guards, and heat shields, among other guards. 3. Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor. Only a qualified service technician may adjust parts that may increase or decrease governed engine speed. 4. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service. 5. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 6. Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly. 7. Store equipment out of the reach of children. 8. Follow scheduled engine and equipment maintenance. 9. Refueling: a. Do not smoke, or allow sparks, flames, or other sources of ignition around the equipment, especially when refuelling. b. Do not refill the fuel tank while the engine is running or hot. c. Do not fill fuel tank to the top. Leave a little room for the fuel to expand as needed. d. Refuel in a well-ventilated area only. SETUp 1. Before service, maintenance, or cleaning: SAFETY Service precautions MAINTENANCE OpERATION SAVE THESE INSTRUCTIONS. ITEM 62366 For technical questions, please call 1-888-866-5797. Page 5 Specifications SAFETY Fuel Log Diameter 20″ Maximum Type 87+ octane stabilizertreated unleaded gasoline Board Width 20″ Maximum Cutting Thickness 4-1/2″ Maximum Capacity 1 Gallon Cutting Length 9′-2″ Maximum (110″) Coolant Tank Capacity 4.2 Quarts Blade Speed 3,279 FPM Note: Engine specifications are found in the engine manual supplied with this equipment. Assembly Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SETUp TO pREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. TO pREVENT SERIOUS INJURY: The Saw Mill is dangerous if assembled incorrectly. If you do not feel completely comfortable assembling it, then have a qualified technician assemble it. Note: For additional information regarding the parts listed, refer to Assembly Diagram near the end of this manual. with two Bolts (58) and Hex Nuts (5). Note: Do not tighten Bolts (58) and Nuts (5) yet. 58, 5 OpERATION 1. Secure Wheels (1) onto Right Wheel Frame (7a) with two Bolts M20x100 (6) and Nuts M20 (2). Attach Right Wheel Frame, Round Post (20) and the Round Clamp (10) with two Bolts M12x80 (8) and Nuts M12 (9). Note: Do not tighten Bolts (8) and Nuts (9) yet. 20 3a 6, 2 1 Figure B: Left Wheel Frame 10 8, 9 48 4 7a 3. Slide the Round Post (20) into the Blade Guard (50), as shown below. Adjust the bolts until Blade Guard can move smoothly on the round post. Then secure it in place with the Right Lock Handle (59). Round post (20) Blade Guard (50) 6, 2 MAINTENANCE 1 Figure A: Right Wheel Frame 2. Secure Wheels (1) onto Left Wheel Frame (3a) with two Bolts M20x100 (6) and Nuts M20 (2). Then attach Left Wheel Frame, Square Post (48) and Square Clamp (4) Right Lock Handle (59) Figure C: Right Lock Handle Page 6 For technical questions, please call 1-888-866-5797. ITEM 62366 8. Install the Rocker Tube (88) and Round Tube (85) assembly as shown below. 78 83 84 77 85 86a SAFETY 4. Slide the Square Post (48) into the Blade Guard, as shown below. Adjust the bolts until it can move smoothly on the square post. Then secure it in place with the Left Lock Handle (54). 88 89 87 Left Lock Handle (54) 92 Figure F: Rocker Tube Square post Blade Guard (50) (48) 9. Place the carriage onto the track. Figure D: Left Lock Handle 10. Place the Top Frame (23) on the Posts (20, 48). 5. Lay out the Track sections (78, 92) as shown below. SETUp 6. Use the Bolts (22) and Nuts (25) to fasten the End Stops (79) to the Track Sections, as shown below. 7. Use the Flange Bolts (77) and Flange Nuts (84) to fasten the Center Support (90a) and Middle Supports (81a) to the Track Sections (78, 92), as shown below. NOTE: The Track (78) and Track (92) must be aligned not only on the top surface, but also on the side surface. The gap between these two parts must be small. If the top surface of the Tracks are not aligned, use a grinder or file (not included) to smooth them out. Saw mill starts cut from this end. 92 NOTE: After assembly, the central distance of the Track must be 30.315″ + 0.04″ OpERATION Figure G: Top Frame 90a 81a 78 MAINTENANCE 78 80a 92 91 77 Saw mill finishes cut at this end. ITEM 62366 25 79 22 82 Figure E: Track Assembly For technical questions, please call 1-888-866-5797. Page 7 11. Secure the two Bolts (22) attaching the Top Frame (23) to the Round Post (20) as shown below. 15. Thread the Cable Anchor Bolts (46) into the Blade Guard (50) as shown below. SAFETY Figure H: Top Frame Bolts 12. Attach the Top Frame (23) to the Square Post (48) using the Bolts (49) and Top Frame Brace (101) as shown below. Figure K: Cable Anchor Bolt Locations 16. Route Cables as shown below. Hook the loops around the two posts on the back of the External Tube (34). The lower cable attaches to the lower post. Adjust the Cable Anchor Bolts (46) until the two cables are equal. SETUp Figure I: Top Frame Bolts 2 13. Tighten the Bolts (8,58) and Nuts (5,9). OpERATION 14. Attach the External Tube (34) and the Water Tank Tray (45) to the Top Frame (23) using the Bolts (44), Spring Washer (98), and Nut (99), as shown below. 34 Figure L: Cable Route 17. Loosen the Bolt (70) and the Fixed Block (71) to move the Fixed Block away from the Blade. Rotate the Tension Handle (14) in a clockwise direction to properly tension the Blade, as shown below. 44 98 99 45 23 Figure J: Water Tank Tray and External Tube MAINTENANCE Figure M: Tension Handle NOTE: Pull up on Blade at Center Guard. Allow for no more than 1/4″ - 1/2″ movement up or down (“give”) on the Blade. The 1/4″ - 1/2″ give indicates proper Blade tension. Page 8 For technical questions, please call 1-888-866-5797. ITEM 62366 Refer to Figure O for the following instructions: BEFORE any adjustment, loosen Bolts E and F and Nuts C and D. If after replacement Blade starts to shift back towards operator, loosen Nut A and hold Bolt G with a wrench. Then tighten Nut A after adjustment. If the Blade shifts back from the operator, loosen Nut B and hold Bolt G with a wrench. Then tighten Nut B after Blade adjustment. SAFETY 18. Slide Fixed Block until it gently touches the Blade. Then tighten the Bolt, fastening it in place. See below. Repeat for the remaining Fixed Blocks until there is 0.02″-0.04″ clearance between Fixed Blocks and Blade. Continue making small adjustments until Blade stays centered, AFTER any adjustment, tighten Bolts E and F and Nuts C and D. Fixed Block (71) Bolt (70) Figure N: Fixed Block and Manual Rotation 21. Install Throttle Control (93) on Pushing Handle (94) as shown below. 20. If the Blade stays centered on the wheels, tighten the lock nuts shown on Figure O. If the Blade does not stay centered, adjust the bolts shown on Figure O slightly and then rotate the belt wheel again. See instructions that follow. Figure p: Throttle Control 22. Lubricate the Round Post (20) and the Square Post (48) with lithium grease to allow the sawhead to move smoothly. C B 23. Install the Water Tank (95) into the Water Tank Tray (45). 24. Route the Water Tube (97) through the bracket on the lower right of the Blade Guard (50) Secure in place with the tip facing the blade using the water tube holding bolt shown below, but do not overtighten. D F Water Tube (97) Blade Guard (50) lower right bracket OpERATION E G A SETUp 19. Rotate the Bandwheel (66) slowly counterclockwise, watching relative position of the Blade (69) and the Bandwheels (66). adjusting lock nut adjusting bolt Figure O: Adjustment Bolts NOTE: Adjust Blade again after replacement. Figure Q: Water Tube 25. For horizontal Blade adjustment, loosen the Nut (47) and adjust the left and right Lock Handles (54,59) until the distance between the ends of the Blade and the top of the Middle Support (81a) are the same. NOTE: Use a tape measure to verify distances match. ITEM 62366 For technical questions, please call 1-888-866-5797. Page 9 MAINTENANCE Water Tube Holding Bolt Operating Instructions SAFETY Read the ENTIRE IMpORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Engine Operation Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly. Start procedure Before starting the engine: a. Follow the Set Up Instructions to prepare the equipment. Follow all instructions in the separate engine manual provided with the engine. b. Inspect the equipment and engine. c. Fill the engine with the proper amount and type of fuel and oil. d. Read the Equipment Operation section that follows. 1. Start and operate the engine according to the provided engine manual. SETUp 2. Replacement engine operating instructions can be obtained from the engine manufacturer. Equipment Operation 1. Wear heavy-duty work gloves, ANSI-approved goggles behind a full face shield, steel-toed work boots, and a dust mask. 2. Operate only with assistance. 3. Fill the Water Tank with clean water. OpERATION 4. The maximum log diameter that can be cut is 20″. The maximum board width that can be cut is 20″. The lumber must be at least 3′ 8″ long and must rest on at least two Supports (81a, 90a) to prevent instability. 7. Choose the Short Log Supports (91) or the Long Log Supports (82) according to the lumber diameter. 8. Place the lumber to be cut on the Supports. See picture below. Brace the lumber against the Log Supports (82, 91) to prevent movement during milling. The lumber should be positioned so that the force of cutting holds it against the supports. Clamp Lumber Here 5. Cut branches off the lumber to be processed before milling. 6. Lumber on Supports WARNING! To prevent death and serious injury. Do not cut lumber containing foreign objects (nails, metal, etc.). Figure R: Lumber position MAINTENANCE 9. Clamp the lumber in place against the Log Supports (82, 91) using the Log Clamp (89) in the location shown above. position the Log Clamp is below the level of the blade. 10. Tighten all Bolts and T-Handles on the Log Clamp (89) and the Log Supports (82, 91). Verify that they are securely in place before proceeding. Page 10 For technical questions, please call 1-888-866-5797. ITEM 62366 Scale pointer 14. WARNING! The operator and any assistants must stay clear of the front and back of the blade whenever the engine is running. 15. Start and operate the engine according to the provided engine manual. SAFETY 11. Align the Blade with the top of the lumber, loosen the Scale Knob and adjust the Scale Pointer to point at 0″ on the Scale. Tighten the Scale Pointer Knob. 16. Adjust the Throttle to bring the Blade up to speed. The Locking Ring can be turned to lock the Throttle in place. Height Adjustment Handle (30) Scale pointer Knob Locking Ring Scale Figure S: Scale and Scale pointer 13. The cut direction must be as shown below. If the log is cut from the other direction, the saw blade will push the lumber away from the supports and may cause the lumber to become unstable. Throttle Lever SETUp 12. Release both Lock Handles (54, 59). Turn the Height Adjustment Handle (30) and adjust the cutting height until the Scale Pointer points to the desired thickness. Engage both Lock Handles (54, 59). Figure U: Throttle Control 17. Throttle speed may need to be increased when the Saw is under load. 18. Move the Saw Head slowly along the track and against the lumber to make the cut. Start of cut CU TTI NG DIR EC 19. Shut off engine if blade binds, breaks, or another problem is suspected. Do not try to back the blade out of an incomplete but while engine is running. TIO N End of cut 21. After the lumber is squared-off, boards or posts can be cut. 22. To prevent accidents, turn off the engine and disconnect its spark plug wire after use. Wait for the engine to cool, clean external parts with clean cloth, then store the equipment out of children's reach according to the Storage instructions in this manual. MAINTENANCE Figure T: Direction of Cut 20. Trim off the rounded sides of the lumber. OpERATION NOTE: Repeated adjustments will need to be made during cutting. ITEM 62366 For technical questions, please call 1-888-866-5797. Page 11 Servicing SAFETY TO pREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING: Turn the power Switch of the equipment to its “OFF” position, wait for the engine to cool, and disconnect the spark plug wire(s) before performing any inspection, maintenance, or cleaning procedures. TO pREVENT SERIOUS INJURY FROM EQUIpMENT FAILURE: Do not use damaged equipment. If abnormal noise, vibration, or excess smoking occurs, have the problem corrected before further use. Maintenance procedures Many maintenance procedures, including those not detailed in this manual, will need to be performed by a qualified technician for safety. If you have any doubts about your ability to safely service the equipment or engine, have a qualified technician service the equipment instead. SETUp Note: These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the engine and equipment. Engine Maintenance and Service Follow the instructions found in the included engine manual. Equipment Lubrication 1. Lubricate the Bandwheel Axles and Square and Round Posts with machine oil before each use. 2. Lubricate the Tension Handle with grease monthly. Storage OpERATION 1. Wait for engine to cool, then clean equipment with clean cloth. 4. Cover and store in a dry, well-ventilated area out of reach of children. 2. Clean the engine and/or prepare it for storage according to engine manual instructions. 5. For cold weather operation, store the equipment in a cool dry area to prevent condensation and premature wear. 3. Apply a thin coat of rust preventive oil to all uncoated metal parts. MAINTENANCE Page 12 For technical questions, please call 1-888-866-5797. ITEM 62366 Equipment Troubleshooting Excessive blade breakage. possible Causes probable Solutions 1. Insufficient blade tension. 1. Increase blade tension. 2. Incorrect speed or feed rate. 2. Adjust speed or feed rate for the lumber being cut. 3. Lumber loose. 3. Make sure lumber is securely positioned against supports. Remove stray branches that prevent proper positioning. 4. Blade rubs against wheel flange. 4. Adjust blade tracking. 5. Blade teeth too coarse for lumber, or blade too thick. 5. Use recommended blade only. 6. Teeth contacting lumber before blade up to full speed. 6. Allow blade to reach operating speed before cutting. SAFETY problem 1. Teeth too coarse. 7. Align guides. 1. Use recommended blade only. 2. Blade rotating too quickly. 2. Use lower speed. 3. Hard spots or scale in/on material. 3. Reduce speed, increase feed pressure. 4. Blade installed backwards. 4. Properly install blade. 5. Insufficient blade tension. Blade cuts crooked. 1. Lumber not square. 2. Feed pressure/rate too great. Blade cuts rough. Blade is twisting. Unusual wear on back or side of blade. Teeth ripping from blade. 5. Tension blade properly. 1. Adjust lumber so that it is square with the blade. 2. Reduce feed rate. 3. Inadequate blade tension. 3. Increase blade tension slightly. 4. Dull blade. 4. Replace blade. 5. Blade guide loose. 1. Too much blade speed and/ or rate of feed. 5. Adjust and secure blade guide. 1. Reduce blade speed and feed rate. 2. Blade is too coarse. 1. Cut is binding blade. 2. Use recommended blade only. 1. Decrease feed pressure. 2. Blade tension too high. 1. Blade guides worn. 2. Decrease blade tension. 1. Replace blade guides. 2. Blade guide bearing bracket is loose. 2. Tighten blade guide bearing bracket. 1. Teeth too coarse. 1. Use recommended blade only. 2. Feed rate incorrect. 2. Adjust feed rate. 3. Lumber loose. 3. Make sure lumber is securely positioned against supports. Remove stray branches that prevent proper positioning. 4. Teeth filled with debris. 4. Clean debris off blade. OpERATION Premature blade dulling. SETUp 7. Misaligned guides. MAINTENANCE Follow all safety precautions whenever diagnosing or servicing the equipment or engine. ITEM 62366 For technical questions, please call 1-888-866-5797. Page 13 parts List and Diagrams parts List SAFETY part SETUp OpERATION MAINTENANCE 1 2 3a 4 5 6 7a 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Page 14 Description Wheel Nut M20 Left Wheel Frame Clamp 1 Nut M12 Bolt M20×100 Right Wheel Frame Bolt M12×80 Nut M12 Clamp 2 Bolt M8×20 Bolt M10×25 Bolt M12×65 Tension Handle Flat Washer 12 Bolt M12×145 Hanging Plate Bolt M8×16 Right Clamp Round Post Lumber Thickness Scale Bolt M8×25 Top Frame Flat Washer 8 Nut M8 Taper Pin B6×40 Elastic Pin 5×20 Round Nut M14×1.5 Height Adjustment Arm Height Adjustment Handle Bolt M12×65 Nut M12 Guide Screw Base External Tube Pulley Bolt M12×20 Snap Ring 12 Washer Internal Tube Bolt M12×70 Washer Flat Washer Nut M12 Bolt M10×45 Water Tank Tray Cable Anchor Bolt Nut M10 Square Post Bolt M12×65 Blade Guard Bolt M12×45 Qty part Description Qty 4 4 1 1 6 4 1 5 6 1 9 21 3 1 2 1 1 5 1 1 1 12 1 9 36 2 1 2 1 1 3 6 1 1 5 3 3 3 1 1 1 2 1 2 1 2 4 1 2 1 1 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80a 81a 82 83 84 85 86a 87 88 89 90a 91 92 93 94 95 96 97 98 99 100 101 Nut M12 Bolt M12×100 Left Lock Handle Bolt M8×45 Support Tube Beam Bolt M12×80 Right Lock Handle Bolt M10×25 Elastic Washer 10 Flat Washer 10 Snap Ring 62 Bearing 6305 RZ V- Belt B1900 Bandwheel Clutch Pin Blade Bolt M8×45 Fixed Block Blade Guide Blade Guide Shaft Short Bandwheel Axle Long Bandwheel Axle V- Belt B1422 Flange Bolt M10×25 Track 1 End Stop End Support Middle Support Log Support Rod Support Flange Nut M10 Round Tube Rocker Tube Sleeve Log Support T-Handle M10x1.5x30 Rocker Tube Log Clamp Center Support Short Log Support Track 2 Throttle Control Pushing Handle Water Tank Switch Water Tube Spring Washer 10 Nut M10 Blade Roller Bearing Top Frame Brace 4 1 1 6 1 1 2 1 2 2 2 2 4 1 2 1 1 1 4 4 2 2 1 1 1 28 2 4 2 2 2 2 32 1 1 5 1 1 1 2 2 1 1 1 1 1 2 4 2 1 For technical questions, please call 1-888-866-5797. ITEM 62366 SAFETY Assembly Diagram MAINTENANCE OpERATION SETUp 101 ITEM 62366 For technical questions, please call 1-888-866-5797. Page 15 Assembly Diagram (continued) 100 SAFETY 100 SETUp OpERATION MAINTENANCE Page 16 For technical questions, please call 1-888-866-5797. ITEM 62366 82 92 87 ITEM 62366 For technical questions, please call 1-888-866-5797. 77 79 22 80a 25 78 MAINTENANCE 81a 83 84 90a 85 86A OpERATION 92 88 89 91 SETUp 78 SAFETY Assembly Diagram (continued) Page 17 pLEASE READ THE FOLLOWING CAREFULLY SAFETY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Record product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SETUp OpERATION MAINTENANCE Page 18 For technical questions, please call 1-888-866-5797. ITEM 62366 Limited 90 Day Warranty SAFETY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. MAINTENANCE OpERATION SETUp This warranty gives you specific legal rights and you may also have other rights which vary from state to state. ITEM 62366 For technical questions, please call 1-888-866-5797. Page 19 3491 Mission Oaks Blvd. • pO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
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