Manual For The 69434 1/5 Horsepower, 58 PSI Airbrush Compressor And Kit
User Manual: Manual for the 69434 1/5 Horsepower, 58 PSI PSI Airbrush Compressor and Airbrush Kit 1/5 HP 58 PSI Oilless Airbrush Compressor Kit
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Owner’s Manual & Safety Instructions SaveThis ThisManual ManualKeep Keep manual safety warnings and precautions, assembly, Save thisthis manual forfor thethe safety warnings and precautions, assembly, operating, operating,maintenance inspection, maintenance cleaning procedures. Write the product’s themanual inspection, and cleaning and procedures. Write the product’s serial numberserial in thenumber back ofinthe back the manual near the month ifand year of purchase if product number). near theofassembly diagram (or assembly month anddiagram year of (or purchase product has no number). Keephas thisno manual and thisinmanual and dry the place receiptforinfuture a safereference. and dry place for future reference. theKeep receipt a safe and 15e15e REV Visit our website at: http://www.harborfreight.com Email our technical support at: productsupport@harborfreight.com When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Copyright© 2012 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Table of Contents Safety.......................................................... 2 Maintenance................................................ 8 Setup........................................................... 6 Parts List and Diagram............................... 10 Specifications.............................................. 6 Warranty..................................................... 12 SAFETY Operation..................................................... 7 SETUP WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. OPERATION Addresses practices not related to personal injury. MAINTENANCE Page 2 For technical questions, please call 1-888-866-5797. Item 69434 IMPORTANT SAFETY INFORMATION WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. 4. Compressor use and care c. Keep children and bystanders away from an operating compressor. 2. Electrical safety a. Compressor plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded compressors. Standard plugs and matching outlets will reduce risk of electric shock. b. Do not expose compressor to rain or wet conditions. Water entering a compressor will increase the risk of electric shock. c. Do not abuse the cord. Never use the cord for unplugging the compressor. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating this compressor. Do not use this compressor while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating a compressor may result in serious personal injury. b. Use personal protective equipment. Always wear ANSI-approved eye protection during setup and use. c. Prevent unintentional starting. Ensure the switch is in the off‑position before connecting to power source or moving the compressor. Item 69434 b. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the compressor. Such preventive safety measures reduce the risk of starting the compressor accidentally. c. Store an idle compressor out of the reach of children and do not allow persons unfamiliar with the compressor or these instructions to operate it. A compressor is dangerous in the hands of untrained users. d. Maintain the compressor. Keep the compressor clean for better and safer performance. Follow instructions for lubricating and changing accessories. Keep dry, clean and free from oil and grease. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the compressor’s operation. If damaged, have the compressor repaired before use. Many accidents are caused by a poorly maintained compressor. e. Use the compressor in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the compressor for operations different from those intended could result in a hazardous situation. SETUP b. Do not operate the Compressor in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Compressor motors produce sparks which may ignite the dust or fumes. a. Do not use the compressor if the switch does not turn it on and off. Any compressor that cannot be controlled with the switch is dangerous and must be repaired. OPERATION a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 5. Service a. Have your compressor serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the compressor is maintained. For technical questions, please call 1-888-866-5797. Page 3 MAINTENANCE 1. Work area safety SAFETY General Safety Warnings Air Compressor Safety Warnings SAFETY 1. Risk of fire or explosion - do not spray flammable liquid in a confined area or towards a hot surface. Spray area must be well‑ventilated. Do not smoke while spraying or spray where spark or flame is present. Arcing parts - keep compressor at least 20 feet away from explosive vapors, such as when spraying with a spray gun. 2. Risk of injury - do not direct air stream at people or animals. 3. Do not use to supply breathing air. 14. Maintain labels and nameplates on the compressor. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 5. Keep compressor well-ventilated. Do not cover compressor during use. SETUP 15. This product is not a toy. Keep it out of reach of children. 6. Drain Tank daily and after use. 16. Operate unit on level surface. 7. Do not remove the valve cover or adjust internal components. 17. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 8. Compressor head gets hot during operation. Do not touch it or allow children nearby during or immediately following operation. 9. Do not use the air hose to move the compressor. 10. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons. OPERATION 11. All air line components, including hoses, pipe, connectors, filters, etc., must be rated for a minimum working pressure of 150 PSI, or 150% of the maximum system pressure, whichever is greater. 12. USE OF AN EXTENSION CORD IS NOT RECOMMENDED. If you choose to use an extension cord, use the following guidelines: Table A: RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120 VOLT) (at full load) b. Be sure to use an extension cord which is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 13. Industrial applications must follow OSHA guidelines. 4. Do not leave compressor unattended for an extended period while plugged in. Unplug compressor after working. NAMEPLATE AMPERES a. Make sure your extension cord is in good condition. EXTENSION CORD LENGTH 25′ 50′ 100′ 150′ MAINTENANCE 0–6 18 16 16 14 6.1 – 10 18 16 Do not use. 10.1 – 12 16 16 Do not use. 12.1 – 16 14 12 Do not use. 18. WARNING: The brass components of this product contain lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.) 19. WARNING: The cord of this product contains lead and/or di (2-ethylhexyl) phthalate (DEHP), chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.) 20. This Compressor will automatically shut off on overload or under excessive heat. Should this occur, turn the Power Switch to its “OFF” position. Wait until the Compressor cools. Then, turn the Power Switch to its “ON” position to resume work. 21. Spray painting only. Never use this unit with gasoline, kerosene, or any other flammable solvent. 22. Follow all precautions on materials being propelled (paints, stains varnishes, etc.). 23. NIOSH-approved respirator and proper ventilation are needed during use. SAVE THESE INSTRUCTIONS. Page 4 For technical questions, please call 1-888-866-5797. Item 69434 TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION: Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the compressor. Never remove the grounding prong from the plug. Do not use the compressor if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. SAFETY Grounding 110-120 VAC Grounded Compressors: Compressors with Three Prong Plugs 2. Do not modify the plug provided – if it will not fit the outlet, have the proper outlet installed by a qualified electrician. 3. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. 4. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the compressor is properly grounded. 5. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the compressor’s plug. SETUP 6. Repair or replace damaged or worn cord immediately. Grounding Pin 125 VAC 3-Prong Plug and Outlet (for up to 125 VAC and up to 15 A) 7. This compressor is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 VAC 3-Prong Plug and Outlet. The compressor has a grounding plug that looks like the plug illustrated above in 125 VAC 3-Prong Plug and Outlet. 8. The outlet must be properly installed and grounded in accordance with all codes and ordinances. 9. Do not use an adapter to connect this compressor to a different outlet. OPERATION 1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This compressor is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. PSI Pounds per square inch of pressure Double Insulated CFM Cubic Feet per Minute flow Canadian Standards Association SCFM Cubic Feet per Minute flow at standard conditions Underwriters Laboratories, Inc. NPT National pipe thread, tapered NPS National pipe thread, straight Item 69434 VAC A Volts Alternating Current Amperes For technical questions, please call 1-888-866-5797. Page 5 MAINTENANCE Symbology Specifications SAFETY Electrical Rating Motor Speed Power Cord Thermal Protection Maximum Air Pressure Air Output Air Outlet Size Included Accessories 120VAC / 60Hz / 1.1A 1750 RPM 6′ Long Thermal automatic shut-off on overload with automatic reset 58 PSI .7 CFM @ 40 PSI 1/8″-28 NPS Airbrush, Airbrush Holder, 5cc Airbrush Cup, 22cc Glass Jar, 10 ft. Airbrush hose, 7mm wrench Setup - Before use: Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SETUP 1. Connect one end of the Air Hose to the Air Outlet. 2. Connect the other end of the Air Hose to the Airbrush. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch “OFF” and unplug the Air Compressor from its electrical outlet before assembling or making any adjustments to the compressor. 3. Connect the empty Glass Jar to the Airbrush. 4. Insert the Power Cord Plug into the nearest 120 volt, grounded, electrical outlet. 5. Turn on the power switch and inspect the air connections for leaks. Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. OPERATION Before operating, make sure the Air Compressor is set up in a well-ventilated area, on a flat, level, solid surface well away from any flammable objects, such as drapes. Never paint in an area without proper ventilation, or near possible ignition sources. 6. Turn off and unplug the Air Compressor then repair any leaks found. Handle Pressure Gauge Moisture Filter Power Switch (on end of unit) Air Outlet Water Drain Valve MAINTENANCE Airbrush Air Hose 22cc Glass Jar Connect Airbrush to Air Hose here Figure A: Functions Page 6 For technical questions, please call 1-888-866-5797. Item 69434 Operating Instructions Compressor Area Set Up 1. Designate a work area that is clean and well‑lit. The work area must not allow access by children or pets to prevent injury. 2. Locate the Compressor on a flat level surface to ensure proper pump lubrication and to prevent damage to the unit. Keep at least 12″ of space around the unit to allow air circulation. 3. Route the power cord from the compressor to the grounded wall outlet, along a safe path without creating a tripping hazard or exposing the power cord to possible damage. SAFETY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Needle Chucking Nut Nozzle & Needle (Under the Protective Cap) 9. When you are finished painting, gently release pressure on Finger Lever (first loosening the Adjustment Screw, if needed). Note: If fluid blocks the Nozzle while working, move the Needle Chucking Nut back and forth. If this does not clear the Nozzle, try loosening the Adjustment Screw. This will allow a longer movement for the Needle and allow the blocked fluid to escape, clearing the Nozzle. Figure C 3. Fill the 22cc Glass Jar after thinning and straining your paint properly. 10. After flushing the Airbrush unit completely with the proper solvent (Lacquer thinner if you used a lacquer paint, water if you used a latex based paint and paint thinner for all oil based enamels), spray any remaining solvent through the Nozzle until clear solvent sprays from the end of the Airbrush tip. NOTE: Use the proper solvent for thinning. Use lacquer thinner for all lacquers, paint thinner for oil based paints, and water for all latex based paints. Note: ALL paints used with this Airbrush are fast drying by design and can damage your tool if they are NOT flushed immediately. 4. Hold the Airbrush Housing lightly in your hand and push the tapered fitting on the lid of the 22cc Glass Jar Assembly into the base of the Airbrush Housing. It is held in place with friction and is not threaded. Note: The 5cc Metal Cup has two uses. It is used for excess thinned paint, and also for solvent when it is time to clean the Airbrush. 1. Insert the Compressor Power Cord Plug into the nearest 120 volt, grounded, electrical outlet. 5. Turn on the Power Switch. 6. Press the Finger Lever to begin air flow. Draw back slowly/gently on the Finger Lever until you achieve the air volume you need for your spray technique. 7. Continue to adjust the spray volume by using the Finger Lever, moving it front to back. When you have the correct spray volume, you may fix the position using the Adjustment Screw. 8. The spray pattern size is based on the distance between the work surface and the Airbrush Nozzle. For extra-fine spray, remove the Protective Cap and hold the Airbrush nearer the work surface. Item 69434 OPERATION Finger Lever Note: The Metal Hook can be attached to a solid surface and used to hang the Airbrush when it is not being used. Note: Use this Compressor only with Airbrushes; do not use this compressor with any other type of equipment. 11. When finished using and cleaning the Air Compressor, turn its Power Switch off. Release any remaining air in a safe fashion and disconnect the Air Brush. Briefly depress the Water Drain Valve to empty the unit of water after each use. 12. Store the Air Compressor in a clean, dry, safe location out of reach of children and other unauthorized people. For technical questions, please call 1-888-866-5797. Page 7 MAINTENANCE Adjustment Screw Airbrush Housing SETUP General Operation Maintenance and Servicing SAFETY Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM COMPRESSOR FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Turn the Power Switch “OFF” and unplug the Compressor from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. Cleaning, Maintenance, and Lubrication SETUP 1. BEFORE EACH USE, inspect the general condition of the Air Compressor. Check for loose hardware, misalignment or binding of moving parts, damaged belts, cracked or broken parts, damaged electrical wiring, and any other condition that may affect its safe operation. 2. AFTER USE, push the Water Drain Valve under the Filter Cup to drain out the moisture. Also, wipe external surfaces of the compressor with a clean cloth. 3. Store the Air Compressor in a clean, dry, safe location out of reach of children and other unauthorized people. 4. AFTER EVERY 500 HOURS OF REGULAR USE, replace Compression Ring and Inlet and Outlet Valves. Please note: This work should only be done by a qualified service technician. 5. WARNING! If the supply cord of this compressor is damaged, it must be replaced only by a qualified service technician. OPERATION MAINTENANCE Page 8 For technical questions, please call 1-888-866-5797. Item 69434 Troubleshooting 2. Damaged power cord. 3. Electrical wiring within the unit is defective. 4. Power switch is defective. 1. Bearing is loose or damaged. 2. Screws in the connection rod are loose. The motor runs, but it makes irregular noises or a knocking noise. Not enough 1. Loose air connection(s). pressure when 2. Air hose is damaged. painting or spraying. 3. Screws on cylinder cover are loose. Poor spray pattern. 1. Loose air connections(s). Motor runs properly, but no air pressure or lack of air delivery. Likely Solutions 1. Plug the power cord into a working, 120VAC, grounded, electrical outlet. 2. Have a qualified service technician replace the power cord. 3. Have a qualified service technician replace electric wiring. 4. Have a qualified service technician replace power switch. 1. Have a qualified service technician replace the bearing. 2. Tighten the screws, or replace them if necessary. Check all air connections, and tighten them if necessary Replace air hose. Tighten screws. Check all air connections, and tighten them if necessary. 2. Add paint thinner and mix thoroughly. 3. Clean or change the nozzle. SAFETY Possible Causes 1. No electrical power. 1. 2. 3. 1. 2. The paint is too thick. 3. The Airbrush nozzle is plugged or dirty. 1. Valve plate is loose or out of place. 1. Open the front cover and make sure the valve plate is in the proper position. Tighten the screws if necessary. 2. Retainer ring is damaged after 2. Have a qualified service technician excessive use at high pressure. replace the retainer ring. SETUP Problem The motor does not work. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Item 69434 For technical questions, please call 1-888-866-5797. Page 9 MAINTENANCE OPERATION Follow all safety precautions whenever diagnosing or servicing the compressor. Disconnect power supply before service. Parts List and Diagram Compressor Parts List and Assembly Diagram SAFETY Part SETUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Description Power Switch Front Cover Power Cord Capacitor Rear Housing Screw Stator Bearing Rotor Bearing Foot Front Housing O-Ring Cylinder Block O-Ring O-Ring Pressure Switch Qty 1 1 1 1 1 4 1 1 11 1 1 1 1 1 1 1 1 Part 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Description Handle Screw Cylinder Head Connector Moisture Filter and Pressure Gauge Connector Counterweight Bearing Connecting Rod Snap Ring Compression Ring Piston Valve Plate Screw Sleeve Back Cover Qty 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 OPERATION MAINTENANCE Page 10 For technical questions, please call 1-888-866-5797. Item 69434 Airbrush Parts List and Assembly Diagram Part 3 2 4 5 Handle Needle O-Ring Valve Rod O-Ring Spring Valve Screw Valve Body Hose Connector Nut O-Ring Hose Connector Cup 5cc Wrench 7mm Hanger Glass Jar Assembly 22cc Air Hose (not shown) 10 9 1 Description 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A SAFETY Protective Cap Air Cap Nozzle Air Cap Body O-Ring Packing Packing Nut Housing Adjustment Screw Finger Lever Rocker Stopper Needle Chucking Guide Spring Spring Case Needle Chucking Nut SETUP Description 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 11 8 6 7 12 13 14 19 16 15 24 18 25 31 17 20 OPERATION Part 26 21 27 29 22 23 28 30 MAINTENANCE Note: When ordering parts from this assembly diagram, include the suffix ″A″ after the number. Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Item 69434 For technical questions, please call 1-888-866-5797. Page 11 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
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