Onan Large S060526 无LONCIN 914 0201 EM5500 EM6500 Homesite Portable Genset Parts List 06 2006)

User Manual: 914-0201 Onan EM5500 EM6500 Homesite Portable Genset Parts List 06-2006)

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Parts Catalog
HomeSite Power 5500 and 6500 Portable Generator Sets

Printed in U. S. A.

06-2006

914-0201

FORWARD

This parts catalogue is compiled all service parts for models Onan 5500, Onan 6500.

1. recension
When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time.
We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact your LONCIN distributor.

2.Abbreviations
ASSY. ……Assenbly
D. C. ……Direct current

COMP. ……Complete

R. ……Right

IN. ……Inlet

EX. ……Exhaust

L. ……Left
FR. ……Front

A. C. ……Alternating current
RR. ……Rear

HEX. ……Hexagonal

3.Required quantity
The number given in the “Reqd. No.” column indicates the quantity of parts used in the section described in that block.

Cylinder Head
No.
1
2
3
4
5
6
7
8
8
9
10
11

Onan Item
Part No.
0181-0556
0181-0010
0181-0011
0181-0481
0181-0482
0181-0248
0181-0015
0181-0557
0181-0018
0181-0436
0181-0414
0181-0484

Description
HEAD-CYLINDER
SCREW-HEX FLG HD
COVER-VALVE
STUD (INT)
STUD (EXH)
SPARKPLUG
GASKET-COVER
GASKET-CYLINDER HEAD
GASKET-CYLINDER HEAD
SCREW-HEX FLG HD (M10 X 80)
HOSE-BREATHER
PIN-DOWEL (M12 X 20)

Reqd. No.
Onan 5500
1
1
1
2
2
1
1
1
4
1
2

Onan 6500
1
1
1
2
2
1
1

1
4
1
2

Crankcase
No.
1
1
2
3
4
5
6
7
8
9
10
11
12
14

Onan Item
Part No.
0181-0558
0181-0026
0181-0027
0181-0266
0181-0485
0181-0486
0181-0487
0181-0030
0181-0488
0181-0489
0181-0490
0181-0491
0181-0036
0181-0266

Description
BLOCK-CYLINDER
BLOCK-CYLINDER
SWITCH-LEVEL (OIL)
SCREW-HEX FLG HD
BEARING-BALL
WASHER (8mm)
CLIP-SPRING
SHAFT-GOVERNOR
SEAL-OIL (8 X 14 X 5)
WASHER-SEALING (12mm)
PLUG-DRAIN
SEAL-OIL (35 X 52 X 8)
SWITCH-LEVEL
SCREW-HEX FLG HD

Reqd. No.
Onan 5500
1
1
3
1
1
1
1
1
2
2
1
1
1

Onan 6500
1
1
3
1
1
1
1
1
2
2
1
1
1

Crankcase Cover
No.
1
2
3
4
5
6
7
8
9
10
11

Onan Item
Part No.
0181-0038
0181-0474
0181-0039
0181-0041
0181-0043
0181-0045
0181-0437
0181-0491
0181-0496
0181-0497
0181-0498

Description
DUCT-AIR
SCREW-HEX FLG HD
CAP-OIL FILL
GOVERNOR
HOUSING-GENERATOR
GASKET-CRANKCASE
PIN-DOWEL
SEAL-OIL (35 X 52 X 8)
SCREW-HEX FLG HD (M8 X 35)
BEARING-BALL
BEARING-BALL

Reqd. No.
Onan 5500
1
3
1
1
1
1
2
1
7
1
1

Onan 6500
1
3
1
1
1
1
2
1
7
1
1

Crankshaft
No.
1
2

Onan Item
Part No.
0181-0049
0181-0055

Description
CRANKSHAFT
WEIGHT-ROTOR BALANCE

Reqd. No.
Onan 5500
1
1

Onan 6500
1
1

Piston/Connecting Rod
No.
1
1
2
2
3
4
4
5

Onan Item
Part No.
0181-0559
0181-0058
0181-0560
0181-0061
0181-0063
0181-0561
0181-0065
0181-0067

Descripition
PISTON RING KIT
PISTON RING KIT
PISTON
PISTON
CONNECTING ROD
PIN-PISTON
PIN-PISTON
RETAINER-PISTON PIN

Reqd. No.
Onan 5500
1
1
1
1
2

Onan 6500
1
1
1
1
2

Camshaft
No.
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15

Onan Item
Part No.
0181-0562
0181-0563
0181-0499
0181-0564
0181-0071
0181-0072
0181-0565
0181-0075
0181-0076
0181-0077
0181-0078
0181-0566
0181-0079
0181-0084
0181-0500
0181-0158

Description
NUT (ROCKER ARM ADJUST)
NUT (ROCKER ARM PIVOT)
ARM-ROCKER
STUD (ROCKER ARM PIVOT)
PUSHROD
TAPPET
CAMSHAFT
CAMSHAFT
ROTATOR-VALVE
RETAINER-VALVE SPR (EXHAUST)
SPRING-VALVE
WASHER-VALVE SPRING
VALVE-EXHAUST
VALVE-INTAKE
SEAL-VALVE STEM
GUIDE-PUSHROD

Reqd. No.
Onan 5500
2
2
2
2
2
2
1
2
2
2
2
1
1
1
1

Onan 6500
2
2
2
2
2
2
1
2
2
2
2
1
1
1
1

Starter
No.
1
2
3
4

Onan Item
Part No.
0181-0448
0181-0266
0181-0178
0181-0179

Description
STARTER-RECOIL (REEL)
SCREW-HEX FLG HD
BAFFLE-AIR
CLIP-WIRING

Reqd. No.
Onan 5500
1
6
1
2

Onan 6500
1
6
1
2

Carburetor
No.
1
1
2
3
4
5
6
7
7
8
8
9
10

Onan Item
Part No.
0181-0567
0181-0182
0181-0184
0181-0192
0181-0502
0181-0461
0181-0504
0181-0568
0181-0198
0181-0569
0181-0505
0181-0506
0181-0507

Description
CARBURETOR
CARBURETOR
BRACKET-CHOKE
VALVE-CHECK
CLIP-WIRING
CLIP-RETAINING
GASKET-MANIFOLD
INSULATOR (CARBURETOR)
INSULATOR (CARBURETOR)
GASKET-CARBURETOR
GASKET-CARBURETOR
GROMMET-(BREATHER TUBE)
GASKET-AIR CLEANER

Reqd. No.
Onan 5500
1
1
1
1
4
1
1
1
1
1

Onan 6500
1
1
1
1
4
1
1
1
1
1

Flywheel
No.
1
1
2
3
4

Onan Item
Part No.
0181-0570
0181-0205
0181-0207
0181-0209
0181-0508

Description
FLYWHEEL
FLYWHEEL
FAN ASSY
STARTER-RECOIL
NUT-HEX FLG (Special 18mm)

Reqd. No.
Onan 5500
1
1
1
1

Onan 6500
1
1
1
1

Ignition Comp.
No.
1
2
3
4
5
6
7

Onan Item
Part No.
0181-0212
0181-0511
0181-0213
0181-0328
0181-0510
0181-0266
0181-0338

Description
COIL-IGNITION
GROMMET-(GEN TO ENGINE)
COIL ASSY (CHARGE)
SCREW-HEX FLG HD
CLIP-WIRING
SCREW-HEX FLG HD
SCREW-HEX FLG HD

Reqd. No.
Onan 5500
1
1
2

Onan 6500
1
1
1
2
1
1
2

Speed Control
No.
1
2
3
4
5
6
7
8

Onan Item
Part No.
0181-0513
0181-0266
0181-0514
0181-0232
0181-0234
0181-0344
0181-0452
0181-0236

Description
CONTROL ASSY
SCREW-HEX FLG HD
SPRING-EXTENSION (GOVERNOR A)
SPRING-EXTENSION (GOVERNOR B)
ROD-GOVERNOR
NUT-HEX FLG
SCREW-GOVERNOR
LEVER-GOVERNOR

Reqd. No.
Onan 5500
1
2
1
1
1
1
1
1

Onan 6500
1
2
1
1
1
1
1
1

Air Cleaner
No.
1
2
3

Onan Item
Part No.
0181-0512
0181-0344
0181-0507

Description
AIR CLEANER
NUT-HEX FLG
GASKET-AIR CLEANER

Reqd. No.
Onan 5500
1
2
1

Onan 6500
1
2
1

Muffler
No.
1
2
3
4
5
6
6
7
7
8
9
10
11
12
13
13
14

Onan Item
Part No.
0181-0411
0181-0266
0181-0237
0181-0238
0181-0239
0181-0571
0181-0516
0181-0572
0181-0089
0181-0090
0181-0091
0181-0092
0181-0093
0181-0455
0181-0095
0181-0454
0181-0456

Description
SCREW-HEX FLG HD
SCREW-HEX FLG HD
BRACKET-MUFFLER
SEAL-AIR
HEAT SHIELD-EXH
HEAT SHIELD-EXH
HEAT SHIELD-EXH
MUFFLER
MUFFLER
HEAT SHIELD-EXH
GASKET-EXHAUST
MANIFOLD-EXHAUST
SCREW-HEX FLG HD
NUT-HEX
GASKET-EXHAUST
ARRESTOR-SPARK
WASHER-SPR LK

Reqd. No.
Onan 5500
4
7
1
1
1
1
1
1
1
1
2
2
2
1
2

Onan 6500
4
7
1
1
1
1
1
1
1
1
2
2
2
1
2

Fuel tank
No.
1
2
3
4
5
6
7
8
9
10
11
12
13

Onan Item
Part No.
0181-0096
0181-0367
0181-0368
0181-0457
0181-0372
0181-0458
0181-0374
0181-0459
0181-0460
0181-0373
0181-0461
0181-0525
0181-0463

Description
TANK-FUEL
CAP-FILLER
FILTER-FUEL
VALVE-FUEL
GAUGE-LEVEL
WASHER
SLEEVE-TUBE
ISOLATOR-VIBRATION (FUEL TANK)
SCREW-FLAT HD SLTD
SCREW-HEX FLG HD
CLIP-RETAINING
HOSE-FUEL
ISOLATOR (FUEL TUBE)

Reqd. No.
Onan 5500
1
1
1
1
1
4
4
4
2
4
2
1
1

Onan 6500
1
1
1
1
1
4
4
4
2
4
2
1
1

Starter Motor
No.
1
2
3
4

Onan Item
Part No.
0181-0106
0181-0391
0181-0496
0181-0107

Description
STARTER MOTOR
SCREW-HEX FLG HD
SCREW-HEX FLG HD (M8 X 35)
SOLENOID

Reqd. No.
Onan 5500
-

Onan 6500
1
2
2
1

Control Panel
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Onan Item
Part No.
0181-0553
0181-0603
0181-0604
0181-0605
0181-0606
0181-0574
0181-0575
0181-0480
0181-0607
0181-0608
0181-0609
0181-0610
0181-0611
0181-0612
0181-0613
0181-0614

Description
PANEL-CONTROL (CASE)
TERMINAL-SOCKET (12V)
TERMINAL-SOCKET (12V)
SCREW
LUG-CABLE (GROUND)
WASHER
WASHER-SPR LK
NUT-HEX FLG
SCREW (GROUND)
LABEL (CONTROL PANEL)
PANEL-CONTROL
BEZEL-SWITCH
SWITCH-ROCKER
WASHER
WASHER-SPR LK
SCREW

Reqd. No.
Onan 5500
1
1
1
6
1
12
6
6
1
1
1
2
1
3
3
1

Onan 6500
1
1
1
6
1
12
6
6
1
1
1
2
1
3
3
1

Control Panel
No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Onan Item
Part No.
0181-0615
0181-0616
0181-0617
0181-0618
0181-0619
0181-0620
0181-0621
0181-0622
0181-0623
0181-0624
0181-0625
0181-0626
0181-0627
0181-0628
0181-0639
0181-0629

Description
RECTIFIER ASSY
CIRCUIT BREAKER (10A)
CIRCUIT BREAKER (20A)
CIRCUIT BREAKER (30A)
RECEPTACLE-DUPLEX (GFCI)
RECEPTACLE (120V)
SWITCH-ROCKER(VOLTAGE)
SCREW
RECEPTACLE (240V)
CIRCUIT BREAKER (25A)
METER-VOLTAGE
WASHER
WASHER-SPR LK
NUT-HEX
COVER-CONTROL
HARNESS-GENSET

Reqd. No.
Onan 5500
2
1
1
1
1
1
1
2
1
1
1
4
4
4
1
1

Onan 6500
2
1
1
1
1
1
1
2
1
1
1
4
4
4
1
1

Control Panel
No.
33
34
35
36

Onan Item
Part No.
0181-0630
0181-0631
0181-0632
0181-0633

Description
FUSE
WASHER
WASHER-SPR LK
NUT-HEX

Reqd. No.
Onan 5500
1
3
1
2

Onan 6500
1
3
1
2

Battery tray
No.
1
2
3
4
5
6

Onan Item
Part No.
0181-0576
0181-0403
0181-0549
0181-0550
0181-0551
0181-0344

Description
BATTERY
STUD-FASTENER
TRAY-BATTERY
CABLE-ELECTRICAL (NEG)
CABLE-STARTER
NUT-HEX FLG

Reqd. No.
Onan 5500
-

Onan 6500
1
2
1
1
1
2

Frame
No.
1
1
2
3
4
5
6
7
8
9
10
11
12
13

Onan Item
Part No.
0181-0577
0181-0532
0181-0533
0181-0535
0181-0536
0181-0534
0181-0128
0181-0122
0181-0114
0181-0252
0181-0344
0181-0344
0181-0266
0181-0411

Description
FRAME-GENERATOR
FRAME-GENERATOR
FRAME-GENERATOR
ISOLATOR-VIBRATION (LEFT)
ISOLATOR-VIBRATION (RIGHT)
WASHER-VALVE SPRING
BRACKET-AIR CLEANER
NUT-HEX FLG
NUT-HEX FLG
SCREW-HEX FLG HD
NUT-HEX FLG
NUT-HEX FLG
SCREW-HEX FLG HD
SCREW-HEX FLG HD

Reqd. No.
Onan 5500
1
1
2
2
4
1
4
4
4
4
1
4
2

Onan 6500
1
1
2
2
4
1
4
4
4
4
1
4
2

Alternator
No.
1
2
3
4
4
5
6
6
7
8
10
11
11

Onan Item
Part No.
0181-0130
0181-0538
0181-0539
0181-0579
0181-0540
0181-0541
0181-0580
0181-0542
0181-0150
0181-0474
0181-0545
0181-0581
0181-0546

Description
GROMMET
NUT-HEX FLG (M5)
WASHER-SPR LK
SCREW
SCREW
WASHER
SCREW-HEX HD
SCREW-HEX HD
HOUSING-GENERATOR
SCREW-HEX FLG HD
SCREW-HEX FLG HD
SCREW-HEX FLG HD
SCREW-HEX FLG HD

Reqd. No.
Onan 5500
1
2
2
2
1
1
1
9
1
4
-

Onan 6500
1
2
2
2
1
1
1
9
1
4

Alternator
No.
12
12
13
14
14

Onan Item
Part No.
0181-0638
0181-0156
0181-0548
0181-0471
0181-0578

Description
REGULATOR-VOLTAGE
REGULATOR-VOLTAGE
HOUSING-GENERATOR
GENERATOR
GENERATOR

Reqd. No.
Onan 5500
1
1
1
-

Onan 6500
1
1
1

Accessories
No.
1
2
3
4
5
5
6

Onan Item
Part No.
0181-0582
0181-0583
0181-0584
0181-0585
0181-0642
0181-0641
0914-0103

Description
CAP-FILLER (BOTTLE)
TOOL (SCREWDRIVER)
TOOL (SPARKPLUG SOCKET)
TOOL (SOCKET ARM)
LABEL (SET)
LABEL (SET)
MANUAL (OPERATOR)

Reqd. No.
Onan 5500
1
1
1
1
1
1

Onan 6500
1
1
1
1
1
1

Cummins Power Generation
1400 73rd Avenue N.E.
Minneapolis, MN 55432
763–574–5000
Fax: 763–528–7229
Cummins and Onan are registered trademarks of Cummins Inc.



---

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