Rwwa024 927 0223 Onan 10KW CCK CCKB (spec A E) Genset Parts Manual (05 1989)
User Manual: 927-0223 Onan 10KW CCK CCKB (spec A-E) Genset Parts Manual (05-1989)
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has gaps in its page
numbers, or doesn’t
have any numbers.
We have chosen to
leave the page
numbering in the
order that Acrobat
assigns it.
—.—.
Carom
‘“
Parts
Manual
10 CXK
Ccsm
GenSet
L
927-0223
5-89
(SPEC
A-E)
Fo@piaftaors#wiee, ctwtwt the 8e@rM from wbm
A#Jthmzd man Par?aads!e?wce Gamw
To awodemwsa?
-~
~~
you @Md%aaed thm equ$pment or de? to your Naar@st
ds$ay m fdtmg your parts omkY. sways gwe me MODEL. SPEC NO and SEWAL NO from ttw
c1
4
MODEL AND SPEC NO.
M-1149
For handy reference,
immt
‘WH.H’
nameptate information in the spacm above.
Std. KMO
ltarne*9,
Wiring
(Control
To
Engine)
Uio.cio
Head,
Cylinder
A6
iteatmr.
Oil
8ase
Nose,
Oreather
Housing.
Olower
Joint,
Kit,
Kit.
M.ml;.
Kit,,
Ball
n:
-~~
-—L————
Flywheel
Feame.
F~ame.
Gaaket
Gasket
Gasket.
Gasket
Ga*k*t
Gasket.
Gearcage
Generator
Guard,
Guide,
n-w-
*—--L-●
~
AIO,CO
Carrying
Generator
Uu
CS
A14.BI
A14.01
Repair
A14.01
W2
07
Fuel
- Flexible
fuel+Gaaol
ine
Throttle
S3
Magneto
Manifold.
Manifoid.
Muffler
Cable
Cbattery
OIO.C1O
Cable.
Spsrk
plug
8$
Ce-shaf?
A8
(68s
Onlyl
C3
cm=fmrezer
Cavburetar.
G@so?in@
Al?
Carburetor.
Components
(Ga9-Gasoline)
C*rbur9tor.
Components
(G*aoline)
Thermo-Ma~netic
06
Choice.
Clampe Wuffl*r
C$
Ci*mer.
Air
C4
clip,,
@**ring
stop
88
Coil.
Field
00.C1l
coil”
Ignition
@@
Commutator.
&ru*h
See**
Candenser
ea.elo.cll
Control.
Generator
Blo
Control.
Romoto
C1O
Clomor
A12.C9
Cover . Air
Cover
. Breaker
Box
0$
cover
. Control
81O.C1O
Cov*r
. End Sell
00
Cov@r.
Valve
A6
Crankshaft
AIO
CT
03
Carburo;;;
Oecal
.——.
W9SW-I
Tune-up
Lina,
Ltne.
Link.
C6
A12
ds
E%hauat
Intake
A12.C9
C3.C6.C9
A:2’C2
CS
A12
Paint.
Green
812
Air
Cleaner
Pan.
A12
Piston
A8
Plug.
Spark
06
Points.
t~nit
ion
86
Pump.
Fuel
- Electric
Pump.
Fuel
- Mechanical
Pump,
Oil
AS
Regulator,
Reuiator.
A12
Garretson
C3
Fixed
Olo,clo
!?ig. Sruah
Ring.
Ring.
Rod.
C*
Collector
Piston
Connecting
8!l,Cll
A@
Generator
68,C11
AS
Air
C7
Seal . Qil-Crankshaft
A6
Seat , Valve
A6
Shield.
Heat
- Air
Cleaner
A%2
Shoe.
Pole
80.C1l
Solenoid.
Start
B1O
Spring=
Governor
03
Readi-Puil
04
Starter
Starter
Goqmnencs
B4
Strap,
Ground
@10
Switch.
ttatco
Clo
Pressure
- Oil
Switch.
AS,C1O,C12
Sturt-stop
B3,B1O
Switch.
Vacuum
Regulator
C3
Switch.
Scroll.
B8.C1l
. 8reaker
Box
86
A12
. Carburetor
Mounting
A12
Exhaust
Manifold
pump
A13,S2
. Fuel
AI1.C13
, Gearcase
Intake
Manifold
A12
A1l.C13
00
Scroll
C7
Valve
A6
Tank,
Tank,
Tappet,
Tube,
Tube,
Day
C3
Fuel
C2,C6
Valve
A6
Sreather
A6
A12
Exhaust
Valve,
Valve.
Exhaust
Intake
Valve,
Solenoid
A6
A6
(Gaseous
Blower
C8
Wheel
,
Fuel)
C3
Thts catatog
applses to the standard
CCK8
Generating
Sets as listed below.
Parts are arrart~
in groups
of
related stems end each ~l!tmtrated
part is identified
by a reference
Parts illustrations
are typical. Using the MO13EL
and SPEC NO. from the sat nameplate. sefect the Parts Key No (1,2, etc. in the last column) that applies to your set
Modei and Spat No. This Parts Key No. ~sents
parts that differ between
modeis
Unless otherwise
mentioned
—~~
kWY ~AC~~
~
m the description.
parts are interchangeable
between
models. Flight and !ef? S@3su.w-w.ri.r.eqne
end
(front)
of the sat.
Generating
mooEL&sPEc
AJ—
YOCCK
W.~=3C9#*
8. OCCK@-53CP/* ==
w—
lQ. OCCKB-3Ut/*
10CCK FJ—
10.0ux8-4R/*
IOCCK FC
a. 0CCKS+3CIV*
MotmaGaneratil
ELECTRICAL DATA
VOLTS
HERTZ
~&tRE
I
WATTS
No. c
Fp
SET DATA TABLE
lo,mo
8.000
120/240
80
t
1 20/240
so
t
120/240
80
t
1
IO*OQO
12W208
80
4
3
12W240
120/240
50
50
t
1
4
3
%e separate parts section
Sets
“-Th@s@dMawn
Letter advanms (A to 8. B to C. sts ) tit
mwwiecwm$
K - New kAodat daaigrmtions shown. begin dwing 1909 PravIwa daaqnatfons
W8S bmwty
SCCK6. 10.MXKO waa formerty 10CCKB
t -%6~til~e,2
-=~-c~~-~int~~l
aom
Hmtzisaunitd
i
1
10.OW
8,000
.—8XXK)
followin~
PARTS
KEY NO.
PHASE
the standard
ehangas
dti not we a decmal
1
2
parts
m the kW rating
section
EXAMPLE
8 OCCKB
timml_#til.3wm-a
fmqumcy
equ@toom’”*la
peraacond
STANDARD PARTS SECTION
Thissectioncontainsthei!btrated partslistingsfor thestandardgeneratorsetslistedin the
OataT-.
NOTICE!
ITEMS
HEFEf3ENCE0
ApPLlCAt3LE
RECXJIREO.
TO
ALL
As OpTlONAL
MOOELS,
FOR
INDICATE
FIELD
PART
IS FACTORY
CONVERs10t4s
INSTALLED
ADDITIC)NAL
AND
PARTS
MAY
ARE
NOT
USJALLY
BE
OR
$V$YMM
Lfa
?3
-“u _,,
17
PART
DESCRIPTION
CAP and Inmcator
CM FIII
Gasket (3@FM cap
Gaakt?t CM Baas+MoUnlmg
*-”
cap - oit Base
to Stock (Sf.wc:al;
ftEF.
NO.
19
19
~
21
36
,r.pL
~,,,
.,.,J
17
CXR4NECTOR - Oil
502-OR1?
502-W05
193-0005
402-0349
1
1
1
1
Key t
Key 2
Prug .11 10d Dram
[ 1} Od Base Heater Hole
u-c-tamp {2’” 1
Swnch. Toggle - Low 011
Pressure Momentary By-Pass
Pump. 011 (Components
NoI
sold Seperatelyl
CUP 011 Pump Intake
Stud. 011 By-pass (Includes
Nutl
SfMmg By-Pass Valve
Valve. By-Pass
Gasket Kit. 011 Pump
Line. Ftex$ble - Oil Gauge
Gauge
hrertad Female
Female Eibow
Gauge. Oil Pressure
Mounting Hardware ! Includes
_Rfnla .Marked .)
~z
23
24
25
26
27
28
PART
NO.
402-02W
CUSHION
4&&@t34
4Q2.@&
~~-
PART
D~SCRWllON
OTY.
USED
4
VIBRATION
2
~
4
4
.Wmhmg
S~cer
t%gme End
Gen@f@tQf End
‘~W?Ber. Shock Mouritmg
‘V&#wr (29:64” 10x
526-0014
1-1:2’ 0(3 x 1~8’ Thk)
~Qgw
4
‘Washer (2W84’” ID x
3-1:4’”00
x 118”Tt?k~
1
Swtfch Low CM pressure
309-oo~o
1
Washer. 011 Pressure Rehef
%?6-0066
Valve Adtustmg Screw 12584”’
lD x9/16’ OOX l’l(YThk)
WASHER. LOCK - SPRING
2
011 Pump Mounting (1 4‘)
850-0040
4
011 Base Mourmng [3)8”)
850-0050
4
“Set Mourmng (7’16}
850-0055
SCREW CAP - HEX HEAD
2
011 Pump Mourmng
800-0007
(1:4-20X 1“’)
4
.Set Mounting - Key 1
800-0081
(3/8-14 X 3-1 :2’”)
4
Bolt. Carnage - Set
8?6-0212
Mounttng - Key 2 [7~16-14 x
5-1 ‘2”)
4
“Nut M Mounting [7’16-14)
862-0004
4
“Waaher (5/8” ID x 1-1/2 00
526-0198
X 1/16 Thk)
“ - Parts Included
in 402-0349 Mounting
Hardware KIt
f&fJ
“& q
36
“’-37
!!!!
22
40
39
a
v
30” e
)-
S1
45
4
mtmi3tm SKMx
9E6GR%W
REf
Nol
Q&
$mcWnra
4
! 10-23s6
2
:
3
!4
4
a
A
.
2
1$
101 “W36?
S09-0041
1
21
21
516-00?2
110-044s
23
123-0315
24
S26-0063
26
27
20
29
120-0366
2
4
110”1037
1io+880
110-0872
110-0672-02
110-0872-05
110-0672-10
110-0872-25
11O-1OOO
I1O-1OOO-O2
11O-1 OOO-O5
1IO-N)OO-1O
110-1000-25
*.
Parts
$-
MOTE:
A7
lnclud.ad
in
LJnita with
Bear ing.
110-2358
Hi-Lift
Cylinder
C-
use
Block
101-CMQ5
As@emb
.,
-,,
,.
,.’.
,,,
..”
,,.’
,-
..,”.
.,’:.,,:
;.,;,
,“,
::’,
!,’:
,
,,,
‘,,
.,-.
,,
7
,.”,
.,~,.~,,
,.
,!,’
”
..
,”.
,:,
:“
.’,
,.,
,,:
,.
,,
.-
,)’
.”,
‘,,
T
,,.
,,
‘. ’,,
.,
-,’.
.,
,’,
,,
,.
,,.
,,:
,“
,.
7
?
1
.,
----2
/f’
&
i!)
11
12‘o
~.
7
10
0
“Q
b~
f
REF
1
No.
PART
No.
REF
NO.
(JTY
USEI)
1
2
150-0078
150-1695
1
~
3
4
5
6
7
8
510”0015
150--1257
150-0077
105-0332
105-0541
515-0001
5
1
1
1
1
1
PART
DESCRIPTION
PART’
No.
QTY
USED
9
Ring,
Camshaft
Center
pin
Kit,
Governor
Cup Replacement
(Includes
Parts
Marked *)
Ball,
Fly - Governor
Spacer,
Governor
Flyball
Plate,
Governor
Flywheel
Gear, Camshaft
- Timing
Washer,
Camshaft
Gear Thrust
Key, Camshaft
Gear Mounting
105-0238
105-0234
1
1
10
11
12
150-0075
150-151!1
150-1520
1
1
1
* -
Parts
Included
in
Replacement
Kit.
PART
DESCRIPTION
,’
Camshaft
Key 2 - Includes
Center
Pin
Key 1 - Includes
Center
Pin
and Spark Advance Mechanism
Pins
Pin, Camshaft
Center
*Hub, Governor
Cup
*cup , Governor
150-1695
Governor
Cup
PISTC)NANDROD
REF
NO.
~--~: ,
.&-’
PART
NO.
QTY
USEl)
112-0069
112-0003
114-0203
2
4
2
113-0153
113-0153-05
113-0153-10
113-0153-20
113-0153-30
113-0153-40
2
2
2
2
2
2
6
113-0238
113-0238-05
113-0230-10
113-0238-20
113-0238-30
113-0238-40
805-0010
2
2
2
2
2
2
4
7
114-0036
2
114-0188
114-0188-02
114-Q188-1O
114-0188-20
114-0188-30
4
4
4
4
4
2
3
4
5
REF
‘W.
PART
NO.
QTY
USED
PART
DESCRIPTION
Pieton
and Pin (Includes
R:J:ining
Rings)
1
112-0170
112-01’70-05
112-0170-10
112-0170-20
112-0170-30
112-0170-40
2
112-0179
112-0179-05
112-0179-10
112-0179-20
112-0179-30
112-0179-40
2
2
2
2
2
2
2
2
2
2
2
Standard
,005” Oversize
.010” Oversize
,020” Oversize
,030” Oversize
.040” Oversize
Gasoline
Standard
.005” Oversize
,010” Oversize
.020” Oversize
,030” 0ver6ize
,040” Oversize
8
PART
DESCRIPTION
Pin,
Piston
Ring,
Piston
Pin Retaining
Rod, Connecting
(Includes
Bushing
and Bolts)
Ring Set,
Piston
Gasoline
$tandard
,005” Oversize
,010” Oversize
.020” Oversize
.030” Oversize
.040” Oversize
LPG Only
Standard
.005” Oversize
,010” Overeize
.020” Oversize
.030” Oversize
.040” Oversize
- Connecting
Bolt,
Place
Cap (Special)
Piston
Pin Bushing,
Connecting
Rod
Bearing,
Connecting
Rod
Standard
.002” Undersize
.010” Undersize
.020” Undersize
.030” l~ndersize
Rod
.
-.
no.
Nli).
am.
.—
9
2
.$
4 WM?w
% MAPu7aB
6
M47’sl
2
1
9
S16-0M4
liJ 5!6.0846
cttaNKwkw’TAm
mlwt’f@@tn
s
67
4
art’.
M9yl
—1?
—-%
MP.
Mm?
830-10?3
m.uwl 9
tmus44
!31&o120
Mo.oeZa
15O-1OW
510@t3
Sm-mcm
351O-OOI4
5M-OWO
am.
m
a
30
,-
Separate Group for Components)
141-0774
7
8
9
10
1
Spec A Replacement Kit
(Includes a 141-0689
IURETOR, GASOLINE-KEY
2, ELECTRIC CHOKE
(See Separate Group for Components)
143-0323
1
#Spec A Only
141-0792
1
Spec A Replacement Kit
(Includes a 141-0690
Carburetor)
Begin Spec B
141-0690
1
HOSE, BREATHER
1
Spec A Only
503-0488
1
Begin Spec-B
503-0546
1
Manifold, Exhaust
154-0944
154-0973
2
Gasket, Exhaust Manifold
141-0281
1
EGasket, Carburetor Mounting
27
28
31
32
33
34
35
TLJBE. ADAPTER
---123-0732
155-0077
TO BRI
140-0829
155-0916
505-0004
505-0333
SCREW, CAP-H
813-0108
1
2
,Shield, ~r’ Ci’~aner H
M[~ffler Fxha[lst - Ke
806-0009
36
‘(;”/4--?0 ; 1-1 /L1’~\”o
WASHER, LOCK-SPRING’ “
‘- “’
“
‘
2
850-0030
Air Cleaner Adapter
Mounting (#IO)
2
Intake Manifold Mour
850-0050
,, . --, -, .,.----,
154-1231
1
13
154-0013
2
14
15
16
149-0045
149-0003
526-0063
1
2
2
Se~s with Vacuum Switch for
Gas Solenoid - Key 2
Gasket, Intake Manifold to
Cylinder Block
S~acer, Fuel Pum~ Mountincj
Ebask@t, Fuel Pump Mountin~
Washer. Flat - Comer - Pum~
Mounting - Used’ Spec A ‘
through Serial #3479B6
526-0122
4
Eyhai,ct
868-0002
3r
854-0017
40
SCREW.
821-0016
Mm
—-,-- -Thk)
‘
2
Nut, Hex - Carburetor Mounting
(5/16-24)
2
Washer, Shakeproof Carburetor Mounting (5/16”)
CAP-HEX HEAD
4
Exhaust M:
X 1/8”
38
Mnnifnld
PARTS (ZENITH)
cWOmkTofi
m-
14M
,2
24
2
REF.
NO.
PART
NO.
PART
QTY.
USEI)
DESCRIPTION
~CARBURETOR, GASOLINE
1
141-0689
Manual Choke - Key 1
1
Electric Choke - Key 2
GAS-GASOLINE
1
Manual Choke- Keyl
1
Electric Choke- Key2
1
Carburetor, Gas Only
1
Repair Kit (Includes Parts
Marked*)
141-0748
1
Gasket Kit(lrw!udes
Parts
.Markedt)
141-0281
1
t*Gasket, Carburetor Flange
1
141-0708
BowI, Fuel
141-0741
1
Plate, Choke (Not usedon
Gas Only Units)
4
Screw and Washer - Choke and
141-0698
Throttle Plate Mounting
(2 used on Gas only units)
141-0706
1
Plate, Throttle
141-0705
1
*Retainer, Seal
141-0661
1 l_*Seal, Rubber
141-0830
1
‘Valve Seat Assembly, Fuel
(Not used on Gas only units)
141-0811
1
tWasher, Fuel Valve Seat (Not
used on Gas only units)
(Special)
1
●Shaft, Float (Not used on Gas
141-0703
only units)
141-07’02
1
Float Assembly (Not used on
Gas only units)
141-0701
1
t* Gasket, Bowl to Body
-i41 -0700
1
Screw, Throttle Stop (Special)
141-0711
1
Spring, Throttle Stop
NEEDLE, IDLE ADJUSTING
1
Gasoline and Gas Only Units
141-0713
2
Gas-Gasoline
Units
141-0713
,41-0690
SCARBURETOR,
141-0721
141-0722
2141-0726
141-0747
1
2
3
4
5
6
7
8
9
10
11
12
13
f4
REF.
NO.
15
16
17
18
19
2C
21
22
23
24
25
26
27
28
29
PART
NO.
(2TY.
USED
PART
DESCRIPTION
SPRING, IDLE NEEDLE
141-0710
1
Gasoline and Gas Only Units
141-0710
2
Gas-Gaso!ine Units
141-0077
1 t* Washer, Main Jet Assembly
(Special)
1
Jet Assembly (Adjustable),
141-0712
Main (Not used on Gas
only units)
SHAFT, CHOKE (Not Used On Gas Only Units)
141-0742
1
Manual Choke Units
lz$l.1)679
1
Electric Choke Gasoline Units
141-6679
1
Electric Choke Gas-Gasoline
Units
141-0699
1
Washer - Key 1 (Not used on
Gas only units) (Special)
1 t* Seal, Felt - Key 1 (Not used
141-0697
on Gas only units)
141 -0?03
1
‘Retainer, Felt Seal - Key 1 (Not
used on Gas only units)
1
Shaft and Lever, Throttle
141-0709
1
141-0733
Spring, Main Gas Needle - Gas
and Gas-Gasoline Units
Needle, Main Gas Adjusting 1
141-0734
Gas and Gas-Gasoline Units
141-0736
1
Nut, Bowl - Gas Only Units
Plug, Pipe (1/8’) - Gas Only
1
141-0737
Units
1
Screw - Gas Only Units (Special)
141-0738
1
Washer - Gas Only Units
141-0739
(Special)
1
*Spring, Float (Not Used on
141-0799
Gas Only Carburetors)
E - Mounting Gasket supplied with new writ.
● - Included
in 141-0747 Repair Kit.
t - Included in 141-0748 Gasket Kit.
VACUUMSPEE33IKX)STER
%-l
x.
REF.
NO.
.3
%,..
w
.
% ..“
......
.+
%,,;..
150-0471
SCREW
815-0i48
1
4
●Cover, Housina - Slotted,
813-0110
2
853-0008
2
1
3
4
5
6
150-0668
150-0425
150-1354
150-0376
1
1
1
7
516-0039
1
8
9
150-0666
516-0085
1
1
1
1
10
1
11
1
“2
I
14
PART
DESCRIPTION
Kit, Vacuum Speed Booster
Replacement (Includes
Parts Marked *)
Bracket, Spring to Governor Link
●Kit, Diaphragm Replacement
(Includes Gaskets)
“Gasket, Diaphragm Plate
●Gasket, Booster to Manifold
●Spring, !nternal
-–——.—. . . .
r5racKe1, Imernai Spring
Adjustment
‘Pin (3/32 x 5/8”), Cotter
Adjusting Bracket
‘plate, Diaphragm
●Pin (3/32 x 3/4”) Diaphragm Lever Pivot
‘Housing, Vacuum Booster
(Not Sold Separately)
‘Cover, Vacuum Booster Housing
(Not Sold Separately)
‘Spring, External
150-0430
150-1031
12
13
I
QTY.
USED
1
2
1
‘J.:,:..
PART
NO.
150-1030
Hex Head (8:32 x 7/8”)
Vacuum Speed Booster
Mounting - Round Head,
Machine (10-32 x 2“)
Washer, Shakeproof - Vacuum
Speed Booster Mounting - ET
(#lo)
FUEL PUMP PARTS
2-+
REF.
NO.
PART
NO.
on.
USED
149-1393
If
149-0526
1
1
1
2
815-0~48
4
3
815-0147
2
4
5
6
149
149
2
2
1
1
1
1
1
1
;
9
10
11
149 -0582
149 -0672
149 -0539
149 -0675
516 -0113
12
149-0719
1
14
15
16
17
18
19
149-1042
5m-oo65
149-1(M4
14g-ofXJ3
5WOIZ%
149-0s56
;
1
Iil
1
1
PART
DESCRIPTION
Pump, Fuel (Illustrated in
Fuel System Group)
Repair Parts Kit flncludes
●
Parts Marked j
Body, Upper (Not Sold
Separately)
Screw (M-32 x 7/6”;, SM+d
Head
HexScrew, Phillips Self Tapping
(#6-32 x 5/8”) - Valve Retainer
*‘Valve and Cage
*‘Gasket, Valve
*‘Diaphragm Assembly
*
‘Spring
Retainer, Valve Cage
.
‘Spring
Pin, Rocker Arm
Body, Lower (Not Sold
Separately)
Link and Arm. Rocker (Orl”
As a Set)
l-ever, Primer
Se&l, “O” Rmg
Spring, Primer Lever
,
‘Gasket, Pump Mounting
Ring, Retainer - Primer Lever
,
‘Gasket, Diaphragm - Lower Side
● - Included
in W$0526 Ftepair Kit.
C - Mounting Gasket eupplied with new Wit.
e
*
Q5
5.aJg@&4
4+9
19
+ff\
e
0
8
a“
3-e
.~..:
..
.....
~.;,,, $’
‘7
6-
@
\
12
. +
3
_@””
4
e
AIR H Viwmm
’24
I
l-v
mm
GOVERNOR
\
0
w
4,, ,
.’..,’ ‘
REF.
NO.
1
PART
NO.
517-0021
QTY.
USED
1
2
3
4
150-0098
150-1023
150-1262
1
1
1
5
870-0131
1
6
JOINT, BALL
.- --- .
13U-WG
150-0939
7
8
2
2
2
150-0639
LINK, THROTTLE
520-0187
1
1
520-0623
520-0187
1
870-0053
2
PART
DESCRIPTION
Button, Dot (For Units Without
Stop Switch)
Spring, Governor
Stud, Governor Adjusting
Bracket, Governor Adjusting
Stud
“Nut, Hex - Governor Adjusting
WET (10-32)
Spec A Only
Begin Spec B - Plastic
‘Begin Spec B - Metal
REF.
NO.
9
10
PART
NO.
QTY.
USED
12
134-0589
HOUSING,
134-1579
134-1721
134-0588
508-0095
13
14
134-0599
313-0018
1
1
15
870-0131
2
16
526-0196
2
17
150-1080
1
18
150-0430
1’
11
1
BLOWER
1
1
1
2
●Spec A Only
Begin Spec B - Used with
Plastic Ball Joints Only
Begin Spec B - Used with Metal
Ball Jaints Onlv
●Nut, Hex (10-32)’
* - Parts Included
PART
DESCRIPTION
Housing,
Cylinder
Air - Left
Key 1
Key 2
Housing, Cylinder Air - Right
Grommet, Blower Housing Kev 1
Clip, ”Cylinder Air Housing
Switch, Stop Button - Key 1
(For Lead Use 334-0028 Wire)
Nut (10-32), Self Locking Bail Joint
*‘Washer, Flat - Ball Joint
(7/32 ID X 7/16 OD X 1/8” Thk)
Linkage Assembly, Governor
(Includes Parts Marked *)
‘Bracket., Governor Spring
in 150-1080 Governor
Linkage
Assembly.
READ1+ULL STARTER- KEYt
fe
REF
No.
PART
No.
---;>7..~.3~5
8
9
i$?2-OC-3+
!526- 0123
QTY
USED
1
1
i
10
192-0180
1
11
12
13
14
:92-G172
19?-0165
192-0168
516-0110
2
2
2
4
15
16
17
18
192-0167
192-0163
192-0323
862-0003
REF
NO.
PART
DESCRIPTION
PART
DESCRIPTION
QTY
USEO
PART
NO.
Washer.
C~at
Starter
to
19
Starter
Kit
- Complete
(Includes
Mounting
Rlncj and
Ratchet
WheeI)
Rooe and Grip Assemoly
Rope, Starter
(93”)
Grlo,
Starter
~o~e - Rtibber
?ltig,
Starter
Rope Grip
Cave-,
Starter
Gear,
Anti-Backlash
Pin (3/16
x 5/8”)
- Recoil
Spfirig
*.+8~,
~~~o~i
526-018C
526-0169
526-0130
4
i
S~arter
Ring to
+~us.,-.j
;:,;~”
B’owe-
526-0:58
4
Sta~ter
B~a4e-
StarTer
Washer,
Thrust
- Sheave
Bushing
to Cover (25/64
ID x
1-1/4
OD x .0598 Thk)
Sheave,
Rope (Includes
Parts
Marked *)
*Pawl
*Spring,
Pawl
*Arm, Ratchet
‘Pin
(5/16
x 1/2”),
Roll
(2)
Ratchet
Arm, (2) Pawl
*Clamp,
Rope
8aaring,
Sheave Hub (8ronze)
Screw (Special)
Nut, Hex (3/8-16)
~
192-C1186
21
870-0110
4
::
192-0309
526-0168
i
1
850.0050
A
890-0007
4
25
26
~
815-0137
27
815-0137
2
28
526-0015
2
*-
Included
in
-
:0
(~/8°
S:ar:er
Ring
Gp:c
Ring
+~using
~i~g
20
Mounting
?oce
‘h;c~j
“’r~c~;
~~ g’~~5,
k!~:;sin(j
Nut,
Speed Gr+p - StarteRing to Blower
+cusing
(IJ’A-20)
Wheel,
Ratchet
Sp-i-cj
- Re~cji;
Washer,
Flat
petainer
(1-l!j,/32
ID x 3 02
X 3/64”
Thkj
Washer,
Lock - COve” Nb: (?/8”)
Screw.
Cap - Hex Head
Starter
Ring to 910wer
housing
(1/4-20
x l“)
Starter
to Mount+ag
Ring
X 5/8”]
(1/4-20
*Screw,
Hex heaa - Rope Clamp
Mounting
(1/4-20
x 5/8”)
- Rope Clamp
*Washer.
Flat
Mounting
(9/32
IO x 9/16 OD
X 1/16”
Thk)
192-0180
Rope Sheave
Assemc~y
THERMO-MAC3NET!C
CHOKE
,,
24 ~Q
23
~
-Q
1’
REF.
No.
PART
NO.
153-0429
QTY.
USED
1
1
1
1
1
1
1
1
~
1
1
2
3
4
5
6
7
~
153-0385
153-0386
153-0389
153-0391
153-0395
307-1203
153-0392
I ~~=~~~?
9
10
153-0390
526-0018
11
17
870-0134
153-0399
153-0400
518-0129
332-0876
LEAD. CHOKE
336-1550
336-1549
815-0161
18
813-0107
1
19
20
850-0030
526-0008
1
1
21
812-0076
2
22
23
854-0007
862-0015
2
1
24
526-0022
1
25
854-0017
1
1
12
13
14
15
16
;
1
1
1
PART
DESCRIPTION
Replacement Kit (Includes
Complete Choke - Less Leads)
Plate, Mounting
Body
Cover
Core. Solenoid
Armature
Coil, Solenoid Assembly
Frame, Solenoid
Spring
Lever. Thermostat
Washer. Flat (17/64” ID x
5/8” OD X 1/16” Thk)
Palnut (1/4-20)
Insulator
Heater Assembly
Ring. Retaining
Terminal Ground
Choketo Ground
Choke Solenoid Ground
Screw, Flat Head (10-32x
3/8”) - Plate Mounting
Screw. Round Head - Choke
Adjustment (10-32 x 1-1/4”)
Washer ($$10), Lock
Washer. Flat (13164 ID x
7/16 OD X 1 /32” Thk)
Screw. Round Head - Machine
Cover Mounting (8/32 x 5’16” I
Washer. Lock-lT (=8)
Nut. Hex - Jam - Choke Coil
(5’16-18)
Washer. Flat (21 64 ID x
X 1’16”
Thk)
9160D
Washer. Lock - IT (5 16”)
IGNITWM SYSTEM
EA7--24
“
-
16
0
K
23
46\~
33*
*
&J-
29
(w”
‘-
5
40
iGNITION SYSTEM
QTY
U6ED
1
2
3
4
5
160-0930
160-0150
160-0075
160-0002
815-0281
1
:
1
3
6
312-0069
312-0162
160-0931
160-0043
160-0723
160-0382
● e”
,..s”
1
i
1
1
1
1
167-1595
166-0346
1
1
1
167-1468
167-1595
508-0095
1
1
2
16
167-0241
167-0237
160-1135
2
2
1
17
18
503-0514
166-0464
1
1
19
20
160-0558
160-0428
2
1
21
23
24
160-0349
332-0273
1
1
508-0002
508-0114
854-0010
870-0053
1
1
2
2
LUI-L4VI
12
13
14
15
25
26
PART
DESCRIPTIffl
REF
m.
*Cover,
Breaker
80X
*Gasket,
8reaker
Box Cover
*Cam, Point
Gap Adjusting
+*point
Set,
Breaker
*Screw,
Round Head Drive
(#4 x 1/8”)
Breaker
Points
and Condenser
Mounting
Condenser
+*
Breaker
Points
ignition
Coil
- Key 2
*6uide,
Plunger
Gasket,
Breaker
Box Mounting
*Plunger
Breaker
Box
*Diaphragm,
Cable,
Spark Plug - Right
Hand
Shielded
Unshielded
Coil,
Ignition
Cable,
Spark Plug - Left
Hand
Shielded
Unshielded
Grommet,
Rubber - Key 1
Plug,
Spark
Non-Resistor
Type
Resistor
Type
Box, Breaker
(Includes
Parts
Marked *)
Clamp,
Coil
- Key 2
Bracket,
Coil
Mounting
Key 2
Nipple,
Rubber - Coil
*Strap,
Point
Set to Terminal
Block
*Terminal
Assembly,
Breaker
Box
Clip,
Magneto
Lead - Key 1
Grommet
Magneto
Lead Clip
- Key 1
Ignition
Coil
Lead - Key 2
Washer,
Lock - IT (#10)
Nut,
Hex - Coil
Leads (10-32)
PART
m.
QTY
USED
30
160-0752
1
31
32
160-0750
160-0749
1
1
33
167-0188
4
35
36
160-0929
167-0067
1
2
37
38
39
40
41
167-0064
166-03B5
160-0261
166-0250
815-0259
2
1
1
2
2
42
526-0184
2
43
850-0040
2
44
853-0008
2
802-0035
2
812-0077
2
813-0100
2
46
166-0253
2
47
48
850-0040
526-0214
2
2
49
160-0836
1
45
*1
+-
B7
PART
DESCRIPTI~
Magneto
Stator
Assembly
Key 1 (Includes
Parts
Marked **)
Magneto
Statcw
- Key
**Coi~,
**Pole
Shoe, Magneto
Stator
Key 1
Clip,
Spark Plug Cables
Key 1
*Bushing,
Breaker
Box (Bottom)
Shield,
Spark Plug (Includes
Clamp)
Clamp,
Spark Plug Shield
Cover,
Ignition
Coil
*Wick,
Breaker
Box
Cover,
Spark Plug
Screw,
Hex Head - Pole Shoe
X 1-1/4”)
::/4-20
Mounting
Washer,
Flat
- Pole Shoe
Mounting
(17/64
ID x 5/8 OD
X 1/8”
Thk)
Washer,
Lock - Pole Shoe
Mounting
(1/4”)
Washer,
Shakeproof
- Coil
Bracket
Mounting
- ET (#10)
Screw
*
Socket
Head - Breaker
Box
Mounting
(1/4-20
x 7/8”)
*
Round Head - Machine
Breaker
Box Cover Mounting
X 3/8”)
(8/32
- Coil
Round Head - Machine
Bracket
Mounting
X 1/2”)
(10-32
Spring,
Contact
- Spark Plug
Cover
*Washer,
Lock (1/4”)
*Washer,
Flat
(17/64
ID x
Thk)
1/2 OD X 1/16”
Kit,
Tune Up (Includes
Parts
Marked +)
‘
Included
Included
in
in
160-1135
160-0752
Breaker
Magneto
Assembly.
Parts
Included
in
150-0836
Tune
- Parts
- parts
1
80X Assembly.
Stator
Up Kit.
GENERATOR
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
NO.
USED
DESCRIPTION
ARMATURE ASSEMBLY (Includes Bearing and Blower)
1
201-1427
50 Hertz (120/240 Volts)
1
201-1335
60 Hertz (120/240 Volts)
1
201-1336
80 Hertz (120/208 Volts)
1
2?05-0053
Blower, Generator
515-0006
1
Key - Blower to Crankshaft
510-0047
1
Bearing, Armature
1
232-0596
Clip, Bearing Stop
520-0595
1
Stud, Armature Through
1
210-0385
Frame Only, Generator
(Machined and Drilled, Less
Coils and Pole Shoe)
2
221-0143
Shoe, Field Pole
COIL ASSEMBLY, FIELD (Set of 2 Coils)
1
222-1645
Key 1 (60 Hertz)
1
222-1646
Key 1 (50 Hertz)
222-1641
1
Key 2 (120/208)
1
222-1646
Key 2 (50 Hertz)
222-1641
Key 2 (60 Hertz)
RIG ASSEMBLY, dRUSH
1
212-0307
120/240 Volt, 1 Phase,
120 Volt, 1 Phase and
120/208 Volt, 3 Phase
1
212-0332
240 Volt, 3 Phase
1
Adapter, Generator to Engine
231-0124
1
232-1256
Scroll, Air Baffle
4
Brush, Commutator
214-0061
BRUSH, COLLECTOR RING
214-0086
6
214-0086
4
2
214-0087
SPRING, BRUSH
12
212-1105
10
17
18
19
21
22
23
212-1105
312-0027
312-0058
211-0114
234-0005
211-0098
212-1214
24
520-0498
2
:
1
1
1
4
27
REF.
NO.
25
26
27
29
30
31
32
33
34
35
36
37
38
39
1201240 Volt, 1 Phase, 120 Volt,
1 Phase and 1201208 Volt,
3 Phase (All except inside
of smaller ring)
240 Volt, 3 Phase (Ail except
inside of smaller ring)
Inside Smaller Ring
40
41
120/240 Volt, 1 Phase, 120 Volt,
1 Phase and 1201208 Voit,
3 Phase
24Il Volt, 3 Phase
Condenser (.5 Mfd), DC
Condenser
(.1 Mfd), AC
Cover, End Bell
Band, End Bell
Bell, End
C!a.mp, Brush Rig
44
Stud, Generator Through
(5/16x 15 11/16’ Lg)
42
43
45
46
47
48
49
50
PART
NO.
800-0003
516-0103
232-1798
203-0146
COLLECTOR
204-0092
4“1-QTY.
USED
4
2
1
1
RING
1
204-0010
WASHER, FLAT
526-0032
1
1
.PART
DESCRIPTION
Screw, Cap - Hex Head - Brush
Rig Clamp - (1/4-20 x 1/2”)
Pin (1/8 x 1/2”), Roll
Support, Generator
Commutator
120/240 Volt, 1 Phase,
120 Volt, 1 Phase and 120/208
Volt, 3 Phase
240 Volt, 3 Phase
Armature through Stud
(24/64 ID X 7/8 OD X
1/16” Thk)
526-0030
2
Mounting Support to Generator
(13/32 ID X 7/8 OD X 1/8” Thk)
WASHER, LOCK-SPRING
1
850-0055
Armature through Stud (7/16”)
2
850-0030
Generator Band Mounting (#10)
2
850-0030
End Bell Cover Mounting (#10)
4
850-0030
Baffle Plate Mounting (#10)
2
850-0045
Generator through Stud (5/16”)
850-0050
Mounting Support to
2
Generator (3/8”)
4
850-0050
Adapter Mounting (3/8”)
NUT, HEX
1
862-0004
Armature through Stud (7/16-14)
2
&70-oo53
Generator Band Mounting
(10-32)
2
862-0015
Generator throuah Stud
(5/16-18)
SCREW, CAP-HEX HEAD
800-0032
12
Pole Shoe Mounting (5/16-18
x 1-3/4”)
800-0050
2
Mounting Support to Generator
(3/8-16 X l“)
800-0050
4
Adapter Mounting (3/8-16 x 1”)
SCREW, ROUND HEAD
813-0104
2
Generator Band Mounting
(10-32 X 7/8”)
813-0098
2
End Bell Cover Mountirm
(10-32 X 3/8”)
813-0098
4
Baffle Plate Mounting
(10-32 X 3/8”)
515-0122
1
Key, Blower Wheel to
Armature Shaft
518-0014
Ring, Retaining - Blawer Wheel
2
.
.
— —-.
@j”’ liib (qip
\’
5
17,
16, A
1
o
B
“)-
7
,’
,_&+0
fp
/
:
~
,
w /!
37
0
.;
)
-Q
:,
CONTROL
“’
REF.
pART
QTY.
NO.
NO.
USEI)
1
1
1
~
2
3
6
6A
6B
7
8
9
10
11
12
13
14
J’
15
1.,
16
16A
PART
DESCRIPTION
Box Control - Key 2
Cover. Control Etox - Key 2
Bracket. Control Box Mourmng Key 2
?
%lenold
Start - Key 2
307-0645
1
Condenser (1 Mfd ). Start
312-0057
Solenoid - Key 2
1
Terminal. Ground
332-0142
[ 17%4” Stud Hole)
1
Terminal. Ground
332-0952
(21 64”: Stud i-tOh?}
1
Terminal, Ground
332-0517
(13 64” Stud Hole)
RESISTOR, FIXED - KEY 2
1
1.72-Ohm, 25 Watt
304-0060
1
30-Ohm. 5 Watt
304-0251
1
Resstor (Mounts Outside
304-0635
Control Box) - Key 2
1
301-? 597
Wa:e. Control Box End - Key 2
1
Box. Reststor Mounting - Key 2
301-2528
1
Switch (For Hand Cranking
308-0002
Only)
BLOCK. TERMINAL-KEY
2
1
Remote Control -8 Place
332-0706
1
Optional -2 Place
332-0609
1
Optional -3 Place
332-0611
STRIP. MARKER - KEY 2
1
Remote Control -8 Place
332-1126
1
Optional -2 Place
332-0610
1
Optional -3 Place
332-0612
1
308-0154
Switch. Start-Stop - Key 2
1
Bracket. Control Box Mounting 301-2683
Key 1
1
Relay. Stop - Key 2
307-0253
1
Jumper. Stop Relay
332-0592
3i)l -2705
301-1244
301-2593
.
REF.
NO.
PART
NO.
WY.
USED
17
18
19
307-1978
305-0673
305-0254
20
21
1
338-0370
STRAP, GROUND 1
337-0036
1
337-0052
402-0076
GROMMET - KEY42
2
508-0001
3
508-0002
1
508-0004
?
508-0009
22
23
24
24A
25
26
27
28
29
30
31
22
33
34
35
36
37
38
416-0077
416-0004
301-2112
301-3659
322-0021
322-0011
RECEPTACLE.
323-0855
323-0860
323-0866
323-0383
331-0027
; 39.0234
149-0156
301-1902
332-1695
304-0014
304-0292
508-0015
2
1
1
PART
DESCRIPTION
f%:~y Starl-Dwconnac:
- Key 2
Recther - Key 2
Bracket Rectlfler Heat Smk Key 2
Harness. Wlnng - Key 2
KEY 2
4-15116” Lg.
5-7116’ Lg.
Cushion- Mounttng - Key 2
For 1-1 16” Hole
For 12“ Hole
For 1-3/8” Hole (1-3/4” 00)
For 1-3:8’ Ho!e { 1-9.16” 00}
2
Cabie (28”). Battery - Key 2
1
Cable (6-3:4”), Battery Jumper Key 2
1
Box, Receptacle - Key 1
1
Panel, Box - Key 1
1
Receptacle
Light - Key 1
1
Lamp – Key 1
TWISTLOCK-KEY
1
2
20 Amp .250 Volt
2
20 Amp., 120208 Volt
2
20 Amp,. 125 Volt
2
Receptacle
Duplex - Key 1
1
Connector - Key 1
1
Guard - Key 1
1
Gasket - Key 1
i
Clamp - Key 1
Tab. TG:Vinal Connector
2
2
Washer, Centering - Ftesmtor Key 2
Insulator. Resistor - Key 2
Washer. Fiber - Insulator 4
Kc;# 2
$13WCE KIT AND M8SCELLAMWX$$
MF
w,
Wtl
m.
9s-1100
166-0103
101-0040
101-0041
102-OIW
103-0011
1SO-0667
110-0692
120-016!
-----.
In-mm
140”0564
140-0565
140-0921
141-0078
~:~+g~~
149-0003
122-03’?5
149-0149
150-0425
154-0013
160-1040
.- —---154-tJ3w
154-0973
160-0043
S09-0117
160-0150
Qw
MM
OEsukwma
1
1
w
PART
NG.
MO.
Oecal
Kit
(iaaket - Engine Complete
(includes
Parts Marked *)
%aaket,
Rear 6aaring
Plate
Plate
*Gasket,
Rtmr Gearing
Base
%esket,
Oil
*Gasket.
Gaarcasa
*Gasket.
Valve 60X
●Gaaket, Cylinder
Head
*CA-*
~~g
—.
*Gasket,
Oil
Fill
Cap
Air Cleaner
*Genket.
Air
Horn
*Gaaket,
Air
Horn
*Gaaket.
*Gasket.
Carburetor
Flange
*P—L.*
—..
. Carburetor
Flange
Fuel Ptmp
*Gasket.
*Gasket.
Oil
Filter
Adapter
Filter
Ltowl
%aeke:,
Vacuum Oooster
*Gaaket.
Intake
and Exhaust
*Gasket,
Kit,
Manifold
*Gasket,
Breaker
%aeket.
Exhaust
●Gaaket,
Exhauat
*Gasket,
Breaker
%eal.
O-Ring
*Gasket,
Breaker
Box
w
SO$-0041
506-00G6
509-0040
S09-0030
110-3136
168-0095
2
2
1
110-0667
110-0892
1!54-0013
2
2
2
154-0360
154-0973
2
2
522-0225
S22-0239
1
1
PmT
RE9cRIPTIm
“Seal.
*seal.
I
1
“Ss81.
*Seal.
O-Ring
*Gasket.
Valve Guide
Kit,
Gasket
- Carbon Removal
(Includes
Parts
Marked
+)
+Gasket.
Oil
Fill
~uba
+Gasket.
cyiinder
Head
+Gasket.
Intake
and Exhaust
Manifold
+Gasket. Exhaust
+Gasket, Exhsust Manifold
Engine Overhaul
Kit
Spec AOn~y
6agin Spat B
Touch-Up Paint
(Pressurized
Can )
Metallic
Green (13 oz.)
1
1
+●
Perts
- Parts
Included
Included
Bearing
oil
Oil
Non-Metallic
in
in
168-0095
168-0103
Green
Gasket
Kit.
Gasket
Kit.
(13 oz.)
Uanifold
60X
NOTE:
Oox Gover
For other
part
in
kits,
question.
refer
to the group
for
the
,..
OPTIONAL !ECiUIPhllEi$lk
‘PARTS SECTION
,,.*.
#w
‘+
.,,
,,,
This section contains illustrated parts listing of factory installed options for the generator
sets. Options may not be applicable to all models; for field conversions
additional parts are
usually required. Some parts listed in the standard parts section beginning
Spec f3 are’’also
applicable as optionalparts
for Spec A. Optional parts listed in this section are in addition or
in place of those shown “in the standard parts section.
FUEL SYSTEM (Gaseous
Fuels)
1
3
4
ylo
11
-7
REF.
PART
NO.
NO.
1
149-0136
QTY.
USED
1
PART
DESCRIPTION
Plate, Cover - Fuel Pump
Hole (Used with Gas only
Fuel system)
9
2 ‘CARBURETOR-GAS ONLY (See Separate Group
for Components)
143-0340
141-0839
1
1
C3pec A Only
Spec A Replacement Kit
(Includes a 141-0726
Carburetor)
1
Begin Spec B
141-0726
“CARBURETOR-GAS-GASOLINE
(See Separate Group
for Components)
fManual Choke - Spec A Only
1
143-0338
!ZManual Choke - Spec A
1
141-0856
Replacement Kit (Includes a
141-0721 Carburetor)
Manual Choke - Begin Spec B
1
141-0721
1
QElectric Choke - Spec A Only
143-0339
1
Electric Choke - Spec A
141-0857
Replacement Kit (Includes a
141-0722 Carburetor)
1
Electric Choke -, Begin Spec B
141-0722
1
Hose, Regulator to Carburetor
3
503-0315
(1/2” ID x 2 Ft. Long)
Clamp, Hose
2
4
503-0032
1
Vent
5
148-0107
PART
REF.
NO.
NO.
6 148-0311
7 505-0017
PART
DESCRIPTION
Regulator, Garretsorl
Bushing, Reducer
(3/8” NPT to 1/4” NPT)
Elbow, Pipe (1/4” NPT)
QTY.
USED
1
1
8
9
10
11
505-0038
505-0057
505-0099
505-0302
1
1
1
1
12
143-0231
1
13
14
15
148-0367
149-0558
307-0312
1
1
1
Plug, Pipe (1/8” NPT)
Nipple, Pipe (1/4” IvPT x 718”)
Nipple, Half, Pipe
(1/4” NPT X 1-1/2!”)
Wire, Choke Lock (Used on
Gas-Gasoline Fuel Systems)
Switch, Vacuum Regulator
Strainer, Gaseous Fuel
Valve, Solenoid-Gaseous
Fuel
E - The 143-0340 Carburetor no longer available.
For Complete Replacement order the applicable
‘ - Mounting Gasket Supplied with Carburetor.
kit
RESERVOIR (DAY) TANK
OPTIONAL
!’,. 5
3
e
)
c
----15
@#-12
9
REF.
NO.
PART
NO.
QTY.
USED
PART
DESCRIPTION
TANK KIT. RESERVOIR (DAY)
1 Quart
1
159-0591
2
3
$;%
4
$J :.,j$f
5
6
1
2 Quart
159-0942
Cap, Vent
159-0041
8AND. TANK MO~NTING
1 Quart
1
159-0556
2 Quart
1
159-0936
TANK. RESERVOiR
1 Quart
1
159-0294
2 Quart
1
159-0746
1
Bracket, Reservoir Tank
159_”12
Mounting
Bracket, Vent Cap
1
415-0055
REF.
NO.
7
PART
NO.
QTY.
USED
8
9
10
LINE. FUEL. FLEXIBLE
1
501-0005
1
501-0007
1
504-0086
1
505-0057
1
505-0016
11
12
13
14
15
505-0028
502-0020
502-0024
502-0116
159-0345
1
1
1
1
1
PART
DESCRIPTION
18“ Long
24 Long
Valve, Shut-Off
Plug. Tank Drain
Bushing (3/8 x 1/8”),
Reducer
Coupling
Elbow (90’ ), Street
Elbow (90’ )
Connector
Tubing (5/16 x 12’), Copper
AIR CLEANER
OPTl@PJAL
REF.
NO.
PART
NO.
QTY .
USED
P ART
DESCRIPTION
Pan. Air Cleaner
Cover. Air Cleaner
Clamp. Hose
Hose. Air Shutter to Air
Cleaner
Tube. Hose Reinforcement
1
14cr-(ml
1
2
3
4
140-0790
503-0004
503-0657
;
1
5
6
145-0448
503-0330
?
1
140-0788
503-0609
1
1
Hose, Ah Shutter Adapter
(2” ID x 2“ Lg.)
Shutter Assembly, Ak
Hose, Air Iniiike i~ %uii~?
145-0449
S03-0189
t
1
Assembly
Intake, Air
Clamp, Ak Intake Mounting
CARRYINGFfimkAiibDOLLY
‘
OPTIONAL
5
CARRYING
—. .
10
-)
.
1
REF.
PART
QTY.
“lo
MISCELLANEOUS OPTIONAL PARTS
REF.
NO.
1
2
3
4
5
5Q
PART
No.
OTY.
Usim
1
102-0558
1
415-0124
1
415-0126
LINE, FUEL- FLEXIBLE
1
501-0027
1
501-0007
1
415-0313
2
/
A,..
4
PART
DESCRIPTION
Heater, Oil Base
Cap, Fuel Tank Rain
Tank, Fuel (5 gal. )
48’ long
24” long
Cap, Fuel Tank
SPECIAL PARTS SECTION
F(JR
MOBILE HOME GENERATING SETS
,’-”
,,,,
~;i
T
*.,,..$f’
This section contains illustrated parts listing of factory installed equipment used on Mobile
Home generating
sets. The parts listed in this section are in addition or in place of those
shown in the standard parts section. Use Key 2 when referring to the standard parts section.
REF
ND.
10
11
17
18
PART .
w.
134-1572
QTY
USED
1
134-1591
1
134-2115
134-3033
1
1
134-0761
1
PART
DESCRIf?TION
,,
Housing,
Blower
(Must plug
unused holes)
Housing,
Cylinder
Air - Right
Scroll,
Air
Spec A through
C
Begin Spec O (Includes
Guard)
Spacer,
Scroll
Mounti~g
PART
NO.
REF
NO.
CJTY
USED
19
i34-2112
20
‘,
1
21
517-0021
517-0035
815-0421
4
22
134-2956
1
~ .“
P*T
RESCRIPTION.“
,..
Seal,
Blower
Scrol 1
flutton,
Oot
For 7/81’ Hole.
,.’
For 1-1/16”
Hole
Screw,
Tapping
- Hex Head
with
External
Tooth Lockwasher
(10-16
x 1/2”)
Guard,
Scroll
Outlet
-.
m.
9
Pm
MO.
SOO-0512
m.
DEssm&o?4
-p
- kkX Head
- Rear Bearing Plate Mounting
(Special)
5
*reW,
@
(
~
,
.
-%..”/-
IGNITION SYSTEM
REF.
w.
PART
No.
QTY.
USED
16
f
e
e
PART
DESCRIPTION
●
l-l
*
49
‘h
8
16
18
35
49
160-1040
?60-1135
166-0383
“160-1041
166-0519
1
1
1
1
1
Gasket, Breaker Box
Box Assembly, Breaker
Bracket, Coil Mounting
Bushing, Breaker Box
Bracket, Timing
,
1’
\
t
~ ~
“ \
~@
~dw
\
e
s
;’
:,
‘
~ %
&k
e
00
8
CRANKSHAFT
AND FLYWHEEL
Ie
FUEL SYSTEM ,EXHAUST SYSTEM
REF
No.
PART
No.
1
149-1828
3 502-0020
3A
502-0020
502-0002
4
501-0007
501-0131
5 502-0002
8
154-1212
8e 154-0998
15
149-0003
18
140-0791
21
140-0790
30
501-0005
35
155-1016
39
505-0098
49
149-0136
QTY
USED
1
1
1
1
1
1
1
1
I
1
1
1
1
;
1
56
1
57
58
160-1089
160-1109
155-1015
800-0004
:
2
59
526-0063
2
60
61
62
63
502-0082
307-1279
502-0003
821-0009
1
1
1
2
35
.
,
PART
...
OES&IPTICN
zl~
%
Pump, Fuel
(Electric)
<.~>”
Elbow,
Fuel Pump Inlet
Elbow,
Fuel Pump Outlet
Spec A and B
BeSin Spec C
Line.
Fuel
- Flexible
Spec A and B
w’”
Begin
Spec C
18
Elbow,
Filter
Inlet
Manifold,
Exhaust
Manifald,
Exhaust
Gasket,
Fuel Pump Hole COV
Pan, Air
Cleaner
Cover,
Air Cleaner
Line,
Fuel - Flexible
Muffler,
Exhaust
Nipple,
Fuel Pump ta Filte
Plate,
Fuel Pump Hole Cove
(Cylinder
Block)
Bracket,
Fuel Pump Mountin
Spec A and B
Begin
Spec C
Clamp,
Muffler
Screw,
Cap - Hex Head - Fuel
Pump Hole Cover Plate
(1/4-20
X 5/8’1)
Washer,
Flat
- Copper
(17/64”
00 X 1/32”
Thk)
ID X 7/16”
Nipple,
Hex
Vaitie,
Fuel Solenoid
Connector,
Inverted
Female
Screw,
Self
Locking
- Fuel
Pump Mounting
(1/4-20
x 3/8”)
u
4
I
62
15
*
m
...!.
,.., ...’:,..,.
......
.:;
.,
...,,
...
0
a
P~T
49
@
i57
58
5’9
----
REF.
PAW
OTY.
NO.
NO.
USED
1
1A
2
3
3A
7
8
9
10
11
12
13
15
16
17
18
19
20
338-0747
23
24
1
35
508-0001
CABLE, BATTERY”
416-0036
1
416-0037
1
320-0104
1
36
37
305-0383
323-0807
38
300-0734
39
40
41
42
43
45
359-0028
350-0979
350-0985
350-0397
362-0032
301-3306
46
301-3307
Included
.—t
DESCRIPTION
1
301-2525
Box. Control - Spec A and B
301-3233
Box. Control - Begin Spec C
COVER. CONTR~L BOX
301-1244
1
Spec A and B
301-3102
1
Be~in SDec C
301-1198
1
Br;cket; Control Box Mounting
- Spec A and B
301-3227
1
Bracket, Control Box Mountinq
- Begin Spec C
RESISTOR. FIXED
304-0060
1
1.72-Ohm, 25 Watt
304-0251
1
30-Ohm, 5 Watt
304-02 ?7
1
l-CNwn, 10 Watt (Spec A and B)
304-0483
1
Resistor, Tapped (6-Ohm, 225 Watt )
301-2597
1
Plate, Control Box End Spec A and B
BOX, RESISTOR MOUNTING
1
301-2528
Spec A and B
301-3235
1
Begin Spec C
1
308-0002
Switch, High Air Temperature Begin Spec C
BLOCK, TERMINAL -REMOTE CONTROL
332-0745
1
Spec A and B
1
Begin Spec C
332-0699
STRIP, MARKER
1
332-0922
Spec A and B
1
332-1289
Begin Spec C
302-3360
1
Ammeter, Charge (10-0-1 O) (Includes Hardware)
Spec A and B
RELAY, STOP
307-0253
1
Spec A and B
307-1052
Begin Spec C
RELAY, START DISCONNECT
307-0642
1
Spec A and B
307-1070
1
Begin Spec C
305-0235
1
Rectifier - Spec A and B
305-0254
1
Bracket, Rectifier Heat Sink Spec A and B
HARNESS, WIRING
S3$0492
1
338-0511
1
4.
I
9
e
Spec A and B
Begin Spec C - Plants Without
Fuel Solenoid Valve
Begin Spec C - Plants With Fuel
Solenoid Valve
Grommet - Begin Spec C
42” Long
48” Long
Switch, Low Oil Pressure Lockout
- Spec A and B
Relay, Charge Regulator
1
1
Socket and Chassis Assembly,
Start Disconnect (Includes
Leads) - Begin Spec C
Amplifier Assembly, Start1
Disconnect (Includes Parts
Marked *) - Begin Spec C
1
“Diode, Zener
1
“Resistor (470-Ohm, 2 Watt)
1
“Resistor (820-Ohm, 2 Watt)
●Resistor (2700-Ohm, 1/2 Watt)
1
‘Transistor
1
Spring, .Relay Hold-down 1
Begin Spec C
1
Spacer, Relay to Amplifier Begin Spec C
in 300-0734 Amplifier Assembly.
!
3q
F’s
4
t-’
2
GENERATOR
1
7
/’
Q
....::.-“
~-.
:..:.-.
......}>.%...
~::::..
...............
..,:..
.-:....:.
..::.:..,
.
.
-::.
......
.........
10
21
22
REF
NO.
PART
No.
1
201-1313
201-1314
1
1
520-0407
520-0595
210-0238
221-0090
222-1639
1
1
1
4
1
6
7
8
9
10
11
14
:;
REF
NO.
QTY
USED
212-0293
212-0295
231-0123
1
1
1
214-0056
214-0056
214-0061
4
3
4
21’2-1105
212-1105
8
7
Armature
Assembly
(Includes
Bearing
and Blower)
60 Hertz
(120 Volts)
60 Hertz
(120/240
Volts)
Stud,
Through
Armature
120 volt
120/240
Volt
Frame (Machined
and Drilled)
Shoe, Pole - Field
Coil
Assembly,
Field
(Set of
4 Coils)
Rig Assembly,
Brush
120 volt
120/240
Volt
Adapter,
Generator
to Engine
Br;;~,v:Jlector
Ring (AC)
120/240
Volt
Brush,
Commutator
Sp;;:gvo133ush
120/240
Volt
(DC)
PART
No.
~cndenser
17
312-0017
312-0027
1
1
~~~=~~~g
1
312-0058
2
234-0255
234-0256
1
1
211-0097
211-0098
203-0127
1
1
1
49
ZU4-0009
204-0010
305-0397
1
1
1
50
332-0556
1
18
21
22
29
30
PART
DESCRIPTION
QTY
USED
120 volt
120/240
Condenser
120 volt
120/240
Band, End
120 volt
120/240
End Bell
120 volt
i20,/240
Commutator
Collector
120 volt
120/240
Rectifier
Lead and
Connector,
(.5
Mfd)
DC
Volt
(.1 Mfd)
AC
Volt
Bell
Volt
Volt
Ring
Volt
Assembly (Includes
Connector)
Quick-Disconnect
19
26
i
REF.
NO.
PART
NO.
5
6
102-0579
505-0056
OTY.
USED
1
1
11
801-0048
1
19
CUSHION, VIBRATION
23
402-0283
402-0284
309-0237
2
2
1
26
816-0208
4
29
504-0092
1
30
505-001
31
505-0057
1
32
505-0050
1
a
1
PART
DESCRIPTION
Base, Oil
Plug, Pipe - Square Head
(1/2” NPT) Used up thru
Serial #496751 During Spec D
Screw, Cap - Hex Head
(Oil By- Pass) (3/8-24 x 3/4”)
Engine End
Generator End
Switch, Low C)il Pressure Used Beginning Serial
#496752, During Spec D
Bolt, Carriage - Set Mounting
(7/16-14 X 3-1/2”)
Valve, Drain - Oil - Used
Beginning Serial #496752,
During Spec D
Bushing, Reducer - Oil Drain Used Beginning Serial
#496752, During Spec D
Plug, Pipe - Square Head
(1/8 NPT) - Installed in
Oil Line Tee
Elbow, Pipe - Street - Oil
Drain (1/2” NPT) - Used up
thru Serial #496751
During Spec D
GEAMmSE
.,
L
..
U—3
I
4
10
\:—
—6
REF.
PART
NO.
NO.
1
PART
DESCRIPTION
QTY.
USED
SCREW, CAP- HEX HEAD
4
5/16-18
800-0032
2
800-0034
526-0065
1
5
3
815-0181
1
4
5
6
1
150-1073
1
103-0011
GEARCASEASSEM6LY
1
103-0333
103-0386
1
7
8
509-0040
1
815-0046
2
9
10
11
12
13
14
150-1187
150-1260
509-0008
510-0013
510-0008
!510-0014
a
1
1
1
1
1
X 1-314”
5116-18 X 2-1/4”
Washer, Flat - Copper
(21/64 ID X 9/16’ OD X
1/16 Thk)
Screw, Tapping - Hex Head
with External Tooth Lockwasher (#10-32x 1/2’)
Arm, Extension
Gasket, Gearcase
Spec A and B (See Standard
Parts Section for Components)
Begin Spec C (Includes
the following
Compone
Seal, Oil - Crankshaft
Screw, Machine - Pan He
Cross-Recessed
(#6-32 x 3/8’)
Yoke, Governor Shaft
Shaft and Arm, Governor
Seal, Oil
Bearing, Needle
Bearing, Needle
Ball, Bearing
HARDWARE l“DENTIFICAT!OhI
illustrated
catalog
indicates
hardware
items are only for identification
are steel SAE grade
five (5) or lower
(zinc
differently.
All dimensions
are in inches.
purposes,
All hardware
items listed throughout
plated
with clear chromate
dip) unless parts
this parts
description
WASHER TYPES
EXTERNALTOOTH
LOCK(ET)
●
- Flat washer dimensions
and Thickness (Thk).
INTERNAL
TOOTH
EXTERNAL-INTERNAL
TOOTH LOCK (EIT)
LOCK (IT)
given are: Inside Diameter
(ID), Outside
SPRING
LOCK
COUNTERSUNK
EXTERNAL TOOTH
LOCK
Diameter
‘FLAT
(OD)
BOLT AND SCREW TYPES
CARRIAGE
TRUSS HEAD
BOLT
BINDER HEAD
PAN HEAD
HEXAGON HEAD
FILLISTER HEAD
FLAT HEAD
1----
L
ROUND HEAD
L - Measure
HEXAGON WASHER
length
between
OVAL HEAD
SQUARE HEAD
SOCKET HEAD
TWELVE POINT
SLOTTED
4
SOCKET
SET
these points.
●
INTERNAL
I
DRIVE TYPES
Nominal size (fractional
diameter or screw number
Number of threads per inch
Length In inches
@@oo
SLOTTED
CROSS RECESSED
[PHILLIPS)
SIX POINT
SOCKET
TWELVE POINT
SOCKET
[k
Source Exif Data:
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