Rwwa024 927 0223 Onan 10KW CCK CCKB (spec A E) Genset Parts Manual (05 1989)
User Manual: 927-0223 Onan 10KW CCK CCKB (spec A-E) Genset Parts Manual (05-1989)
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The following catalog has gaps in its page numbers, or doesn’t have any numbers. We have chosen to leave the page numbering in the order that Acrobat assigns it. —.—. Carom ‘“ Parts Manual 10 CXK Ccsm GenSet L 927-0223 5-89 (SPEC A-E) Fo@piaftaors#wiee, ctwtwt the 8e@rM from wbm A#Jthmzd man Par?aads!e?wce Gamw To awodemwsa? -~ ~~ you @Md%aaed thm equ$pment or de? to your Naar@st ds$ay m fdtmg your parts omkY. sways gwe me MODEL. SPEC NO and SEWAL NO from ttw c1 4 MODEL AND SPEC NO. M-1149 For handy reference, immt ‘WH.H’ nameptate information in the spacm above. Std. KMO ltarne*9, Wiring (Control To Engine) Uio.cio Head, Cylinder A6 iteatmr. Oil 8ase Nose, Oreather Housing. Olower Joint, Kit, Kit. M.ml;. Kit,, Ball n: -~~ -—L———— Flywheel Feame. F~ame. Gaaket Gasket Gasket. Gasket Ga*k*t Gasket. Gearcage Generator Guard, Guide, n-w- *—--L-● ~ AIO,CO Carrying Generator Uu CS A14.BI A14.01 Repair A14.01 W2 07 Fuel - Flexible fuel+Gaaol ine Throttle S3 Magneto Manifold. Manifoid. Muffler Cable Cbattery OIO.C1O Cable. Spsrk plug 8$ Ce-shaf? A8 (68s Onlyl C3 cm=fmrezer Cavburetar. G@so?in@ Al? Carburetor. Components (Ga9-Gasoline) C*rbur9tor. Components (G*aoline) Thermo-Ma~netic 06 Choice. Clampe Wuffl*r C$ Ci*mer. Air C4 clip,, @**ring stop 88 Coil. Field 00.C1l coil” Ignition @@ Commutator. &ru*h See** Candenser ea.elo.cll Control. Generator Blo Control. Romoto C1O Clomor A12.C9 Cover . Air Cover . Breaker Box 0$ cover . Control 81O.C1O Cov*r . End Sell 00 Cov@r. Valve A6 Crankshaft AIO CT 03 Carburo;;; Oecal .——. W9SW-I Tune-up Lina, Ltne. Link. C6 A12 ds E%hauat Intake A12.C9 C3.C6.C9 A:2’C2 CS A12 Paint. Green 812 Air Cleaner Pan. A12 Piston A8 Plug. Spark 06 Points. t~nit ion 86 Pump. Fuel - Electric Pump. Fuel - Mechanical Pump, Oil AS Regulator, Reuiator. A12 Garretson C3 Fixed Olo,clo !?ig. Sruah Ring. Ring. Rod. C* Collector Piston Connecting 8!l,Cll A@ Generator 68,C11 AS Air C7 Seal . Qil-Crankshaft A6 Seat , Valve A6 Shield. Heat - Air Cleaner A%2 Shoe. Pole 80.C1l Solenoid. Start B1O Spring= Governor 03 Readi-Puil 04 Starter Starter Goqmnencs B4 Strap, Ground @10 Switch. ttatco Clo Pressure - Oil Switch. AS,C1O,C12 Sturt-stop B3,B1O Switch. Vacuum Regulator C3 Switch. Scroll. B8.C1l . 8reaker Box 86 A12 . Carburetor Mounting A12 Exhaust Manifold pump A13,S2 . Fuel AI1.C13 , Gearcase Intake Manifold A12 A1l.C13 00 Scroll C7 Valve A6 Tank, Tank, Tappet, Tube, Tube, Day C3 Fuel C2,C6 Valve A6 Sreather A6 A12 Exhaust Valve, Valve. Exhaust Intake Valve, Solenoid A6 A6 (Gaseous Blower C8 Wheel , Fuel) C3 Thts catatog applses to the standard CCK8 Generating Sets as listed below. Parts are arrart~ in groups of related stems end each ~l!tmtrated part is identified by a reference Parts illustrations are typical. Using the MO13EL and SPEC NO. from the sat nameplate. sefect the Parts Key No (1,2, etc. in the last column) that applies to your set Modei and Spat No. This Parts Key No. ~sents parts that differ between modeis Unless otherwise mentioned —~~ kWY ~AC~~ ~ m the description. parts are interchangeable between models. Flight and !ef? S@3su.w-w.ri.r.eqne end (front) of the sat. Generating mooEL&sPEc AJ— YOCCK W.~=3C9#* 8. OCCK@-53CP/* == w— lQ. OCCKB-3Ut/* 10CCK FJ— 10.0ux8-4R/* IOCCK FC a. 0CCKS+3CIV* MotmaGaneratil ELECTRICAL DATA VOLTS HERTZ ~&tRE I WATTS No. c Fp SET DATA TABLE lo,mo 8.000 120/240 80 t 1 20/240 so t 120/240 80 t 1 IO*OQO 12W208 80 4 3 12W240 120/240 50 50 t 1 4 3 %e separate parts section Sets “-Th@s@dMawn Letter advanms (A to 8. B to C. sts ) tit mwwiecwm$ K - New kAodat daaigrmtions shown. begin dwing 1909 PravIwa daaqnatfons W8S bmwty SCCK6. 10.MXKO waa formerty 10CCKB t -%6~til~e,2 -=~-c~~-~int~~l aom Hmtzisaunitd i 1 10.OW 8,000 .—8XXK) followin~ PARTS KEY NO. PHASE the standard ehangas dti not we a decmal 1 2 parts m the kW rating section EXAMPLE 8 OCCKB timml_#til.3wm-a fmqumcy equ@toom’”*la peraacond STANDARD PARTS SECTION Thissectioncontainsthei!btrated partslistingsfor thestandardgeneratorsetslistedin the OataT-. NOTICE! ITEMS HEFEf3ENCE0 ApPLlCAt3LE RECXJIREO. TO ALL As OpTlONAL MOOELS, FOR INDICATE FIELD PART IS FACTORY CONVERs10t4s INSTALLED ADDITIC)NAL AND PARTS MAY ARE NOT USJALLY BE OR $V$YMM Lfa ?3 -“u _,, 17 PART DESCRIPTION CAP and Inmcator CM FIII Gasket (3@FM cap Gaakt?t CM Baas+MoUnlmg *-” cap - oit Base to Stock (Sf.wc:al; ftEF. NO. 19 19 ~ 21 36 ,r.pL ~,,, .,.,J 17 CXR4NECTOR - Oil 502-OR1? 502-W05 193-0005 402-0349 1 1 1 1 Key t Key 2 Prug .11 10d Dram [ 1} Od Base Heater Hole u-c-tamp {2’” 1 Swnch. Toggle - Low 011 Pressure Momentary By-Pass Pump. 011 (Components NoI sold Seperatelyl CUP 011 Pump Intake Stud. 011 By-pass (Includes Nutl SfMmg By-Pass Valve Valve. By-Pass Gasket Kit. 011 Pump Line. Ftex$ble - Oil Gauge Gauge hrertad Female Female Eibow Gauge. Oil Pressure Mounting Hardware ! Includes _Rfnla .Marked .) ~z 23 24 25 26 27 28 PART NO. 402-02W CUSHION 4&&@t34 4Q2.@& ~~- PART D~SCRWllON OTY. USED 4 VIBRATION 2 ~ 4 4 .Wmhmg S~cer t%gme End Gen@f@tQf End ‘~W?Ber. Shock Mouritmg ‘Vwr (29:64” 10x 526-0014 1-1:2’ 0(3 x 1~8’ Thk) ~Qgw 4 ‘Washer (2W84’” ID x 3-1:4’”00 x 118”Tt?k~ 1 Swtfch Low CM pressure 309-oo~o 1 Washer. 011 Pressure Rehef %?6-0066 Valve Adtustmg Screw 12584”’ lD x9/16’ OOX l’l(YThk) WASHER. LOCK - SPRING 2 011 Pump Mounting (1 4‘) 850-0040 4 011 Base Mourmng [3)8”) 850-0050 4 “Set Mourmng (7’16} 850-0055 SCREW CAP - HEX HEAD 2 011 Pump Mourmng 800-0007 (1:4-20X 1“’) 4 .Set Mounting - Key 1 800-0081 (3/8-14 X 3-1 :2’”) 4 Bolt. Carnage - Set 8?6-0212 Mounttng - Key 2 [7~16-14 x 5-1 ‘2”) 4 “Nut M Mounting [7’16-14) 862-0004 4 “Waaher (5/8” ID x 1-1/2 00 526-0198 X 1/16 Thk) “ - Parts Included in 402-0349 Mounting Hardware KIt f&fJ “& q 36 “’-37 !!!! 22 40 39 a v 30” e )- S1 45 4 mtmi3tm SKMx 9E6GR%W REf Nol Q& $mcWnra 4 ! 10-23s6 2 : 3 !4 4 a A . 2 1$ 101 “W36? S09-0041 1 21 21 516-00?2 110-044s 23 123-0315 24 S26-0063 26 27 20 29 120-0366 2 4 110”1037 1io+880 110-0872 110-0672-02 110-0872-05 110-0672-10 110-0872-25 11O-1OOO I1O-1OOO-O2 11O-1 OOO-O5 1IO-N)OO-1O 110-1000-25 *. Parts $- MOTE: A7 lnclud.ad in LJnita with Bear ing. 110-2358 Hi-Lift Cylinder C- use Block 101-CMQ5 As@emb ., -,, ,. ,.’. ,,, ..” ,,.’ ,- ..,”. .,’:.,,: ;.,;, ,“, ::’, !,’: , ,,, ‘,, .,-. ,, 7 ,.”, .,~,.~,, ,. ,!,’ ” .. ,”. ,:, :“ .’, ,., ,,: ,. ,, .- ,)’ .”, ‘,, T ,,. ,, ‘. ’,, ., -,’. ., ,’, ,, ,. ,,. ,,: ,“ ,. 7 ? 1 ., ----2 /f’ & i!) 11 12‘o ~. 7 10 0 “Q b~ f REF 1 No. PART No. REF NO. (JTY USEI) 1 2 150-0078 150-1695 1 ~ 3 4 5 6 7 8 510”0015 150--1257 150-0077 105-0332 105-0541 515-0001 5 1 1 1 1 1 PART DESCRIPTION PART’ No. QTY USED 9 Ring, Camshaft Center pin Kit, Governor Cup Replacement (Includes Parts Marked *) Ball, Fly - Governor Spacer, Governor Flyball Plate, Governor Flywheel Gear, Camshaft - Timing Washer, Camshaft Gear Thrust Key, Camshaft Gear Mounting 105-0238 105-0234 1 1 10 11 12 150-0075 150-151!1 150-1520 1 1 1 * - Parts Included in Replacement Kit. PART DESCRIPTION ,’ Camshaft Key 2 - Includes Center Pin Key 1 - Includes Center Pin and Spark Advance Mechanism Pins Pin, Camshaft Center *Hub, Governor Cup *cup , Governor 150-1695 Governor Cup PISTC)NANDROD REF NO. ~--~: , .&-’ PART NO. QTY USEl) 112-0069 112-0003 114-0203 2 4 2 113-0153 113-0153-05 113-0153-10 113-0153-20 113-0153-30 113-0153-40 2 2 2 2 2 2 6 113-0238 113-0238-05 113-0230-10 113-0238-20 113-0238-30 113-0238-40 805-0010 2 2 2 2 2 2 4 7 114-0036 2 114-0188 114-0188-02 114-Q188-1O 114-0188-20 114-0188-30 4 4 4 4 4 2 3 4 5 REF ‘W. PART NO. QTY USED PART DESCRIPTION Pieton and Pin (Includes R:J:ining Rings) 1 112-0170 112-01’70-05 112-0170-10 112-0170-20 112-0170-30 112-0170-40 2 112-0179 112-0179-05 112-0179-10 112-0179-20 112-0179-30 112-0179-40 2 2 2 2 2 2 2 2 2 2 2 Standard ,005” Oversize .010” Oversize ,020” Oversize ,030” Oversize .040” Oversize Gasoline Standard .005” Oversize ,010” Oversize .020” Oversize ,030” 0ver6ize ,040” Oversize 8 PART DESCRIPTION Pin, Piston Ring, Piston Pin Retaining Rod, Connecting (Includes Bushing and Bolts) Ring Set, Piston Gasoline $tandard ,005” Oversize ,010” Oversize .020” Oversize .030” Oversize .040” Oversize LPG Only Standard .005” Oversize ,010” Overeize .020” Oversize .030” Oversize .040” Oversize - Connecting Bolt, Place Cap (Special) Piston Pin Bushing, Connecting Rod Bearing, Connecting Rod Standard .002” Undersize .010” Undersize .020” Undersize .030” l~ndersize Rod . -. no. Nli). am. .— 9 2 .$ 4 WM?w % MAPu7aB 6 M47’sl 2 1 9 S16-0M4 liJ 5!6.0846 cttaNKwkw’TAm mlwt’f@@tn s 67 4 art’. M9yl —1? —-% MP. Mm? 830-10?3 m.uwl 9 tmus44 !31&o120 Mo.oeZa 15O-1OW 510@t3 Sm-mcm 351O-OOI4 5M-OWO am. m a 30 ,- Separate Group for Components) 141-0774 7 8 9 10 1 Spec A Replacement Kit (Includes a 141-0689 IURETOR, GASOLINE-KEY 2, ELECTRIC CHOKE (See Separate Group for Components) 143-0323 1 #Spec A Only 141-0792 1 Spec A Replacement Kit (Includes a 141-0690 Carburetor) Begin Spec B 141-0690 1 HOSE, BREATHER 1 Spec A Only 503-0488 1 Begin Spec-B 503-0546 1 Manifold, Exhaust 154-0944 154-0973 2 Gasket, Exhaust Manifold 141-0281 1 EGasket, Carburetor Mounting 27 28 31 32 33 34 35 TLJBE. ADAPTER ---123-0732 155-0077 TO BRI 140-0829 155-0916 505-0004 505-0333 SCREW, CAP-H 813-0108 1 2 ,Shield, ~r’ Ci’~aner H M[~ffler Fxha[lst - Ke 806-0009 36 ‘(;”/4--?0 ; 1-1 /L1’~\”o WASHER, LOCK-SPRING’ “ ‘- “’ “ ‘ 2 850-0030 Air Cleaner Adapter Mounting (#IO) 2 Intake Manifold Mour 850-0050 ,, . --, -, .,.----, 154-1231 1 13 154-0013 2 14 15 16 149-0045 149-0003 526-0063 1 2 2 Se~s with Vacuum Switch for Gas Solenoid - Key 2 Gasket, Intake Manifold to Cylinder Block S~acer, Fuel Pum~ Mountincj Ebask@t, Fuel Pump Mountin~ Washer. Flat - Comer - Pum~ Mounting - Used’ Spec A ‘ through Serial #3479B6 526-0122 4 Eyhai,ct 868-0002 3r 854-0017 40 SCREW. 821-0016 Mm —-,-- -Thk) ‘ 2 Nut, Hex - Carburetor Mounting (5/16-24) 2 Washer, Shakeproof Carburetor Mounting (5/16”) CAP-HEX HEAD 4 Exhaust M: X 1/8” 38 Mnnifnld PARTS (ZENITH) cWOmkTofi m- 14M ,2 24 2 REF. NO. PART NO. PART QTY. USEI) DESCRIPTION ~CARBURETOR, GASOLINE 1 141-0689 Manual Choke - Key 1 1 Electric Choke - Key 2 GAS-GASOLINE 1 Manual Choke- Keyl 1 Electric Choke- Key2 1 Carburetor, Gas Only 1 Repair Kit (Includes Parts Marked*) 141-0748 1 Gasket Kit(lrw!udes Parts .Markedt) 141-0281 1 t*Gasket, Carburetor Flange 1 141-0708 BowI, Fuel 141-0741 1 Plate, Choke (Not usedon Gas Only Units) 4 Screw and Washer - Choke and 141-0698 Throttle Plate Mounting (2 used on Gas only units) 141-0706 1 Plate, Throttle 141-0705 1 *Retainer, Seal 141-0661 1 l_*Seal, Rubber 141-0830 1 ‘Valve Seat Assembly, Fuel (Not used on Gas only units) 141-0811 1 tWasher, Fuel Valve Seat (Not used on Gas only units) (Special) 1 ●Shaft, Float (Not used on Gas 141-0703 only units) 141-07’02 1 Float Assembly (Not used on Gas only units) 141-0701 1 t* Gasket, Bowl to Body -i41 -0700 1 Screw, Throttle Stop (Special) 141-0711 1 Spring, Throttle Stop NEEDLE, IDLE ADJUSTING 1 Gasoline and Gas Only Units 141-0713 2 Gas-Gasoline Units 141-0713 ,41-0690 SCARBURETOR, 141-0721 141-0722 2141-0726 141-0747 1 2 3 4 5 6 7 8 9 10 11 12 13 f4 REF. NO. 15 16 17 18 19 2C 21 22 23 24 25 26 27 28 29 PART NO. (2TY. USED PART DESCRIPTION SPRING, IDLE NEEDLE 141-0710 1 Gasoline and Gas Only Units 141-0710 2 Gas-Gaso!ine Units 141-0077 1 t* Washer, Main Jet Assembly (Special) 1 Jet Assembly (Adjustable), 141-0712 Main (Not used on Gas only units) SHAFT, CHOKE (Not Used On Gas Only Units) 141-0742 1 Manual Choke Units lz$l.1)679 1 Electric Choke Gasoline Units 141-6679 1 Electric Choke Gas-Gasoline Units 141-0699 1 Washer - Key 1 (Not used on Gas only units) (Special) 1 t* Seal, Felt - Key 1 (Not used 141-0697 on Gas only units) 141 -0?03 1 ‘Retainer, Felt Seal - Key 1 (Not used on Gas only units) 1 Shaft and Lever, Throttle 141-0709 1 141-0733 Spring, Main Gas Needle - Gas and Gas-Gasoline Units Needle, Main Gas Adjusting 1 141-0734 Gas and Gas-Gasoline Units 141-0736 1 Nut, Bowl - Gas Only Units Plug, Pipe (1/8’) - Gas Only 1 141-0737 Units 1 Screw - Gas Only Units (Special) 141-0738 1 Washer - Gas Only Units 141-0739 (Special) 1 *Spring, Float (Not Used on 141-0799 Gas Only Carburetors) E - Mounting Gasket supplied with new writ. ● - Included in 141-0747 Repair Kit. t - Included in 141-0748 Gasket Kit. VACUUMSPEE33IKX)STER %-l x. REF. NO. .3 %,.. w . % ..“ ...... .+ %,,;.. 150-0471 SCREW 815-0i48 1 4 ●Cover, Housina - Slotted, 813-0110 2 853-0008 2 1 3 4 5 6 150-0668 150-0425 150-1354 150-0376 1 1 1 7 516-0039 1 8 9 150-0666 516-0085 1 1 1 1 10 1 11 1 “2 I 14 PART DESCRIPTION Kit, Vacuum Speed Booster Replacement (Includes Parts Marked *) Bracket, Spring to Governor Link ●Kit, Diaphragm Replacement (Includes Gaskets) “Gasket, Diaphragm Plate ●Gasket, Booster to Manifold ●Spring, !nternal -–——.—. . . . r5racKe1, Imernai Spring Adjustment ‘Pin (3/32 x 5/8”), Cotter Adjusting Bracket ‘plate, Diaphragm ●Pin (3/32 x 3/4”) Diaphragm Lever Pivot ‘Housing, Vacuum Booster (Not Sold Separately) ‘Cover, Vacuum Booster Housing (Not Sold Separately) ‘Spring, External 150-0430 150-1031 12 13 I QTY. USED 1 2 1 ‘J.:,:.. PART NO. 150-1030 Hex Head (8:32 x 7/8”) Vacuum Speed Booster Mounting - Round Head, Machine (10-32 x 2“) Washer, Shakeproof - Vacuum Speed Booster Mounting - ET (#lo) FUEL PUMP PARTS 2-+ REF. NO. PART NO. on. USED 149-1393 If 149-0526 1 1 1 2 815-0~48 4 3 815-0147 2 4 5 6 149 149 2 2 1 1 1 1 1 1 ; 9 10 11 149 -0582 149 -0672 149 -0539 149 -0675 516 -0113 12 149-0719 1 14 15 16 17 18 19 149-1042 5m-oo65 149-1(M4 14g-ofXJ3 5WOIZ% 149-0s56 ; 1 Iil 1 1 PART DESCRIPTION Pump, Fuel (Illustrated in Fuel System Group) Repair Parts Kit flncludes ● Parts Marked j Body, Upper (Not Sold Separately) Screw (M-32 x 7/6”;, SM+d Head HexScrew, Phillips Self Tapping (#6-32 x 5/8”) - Valve Retainer *‘Valve and Cage *‘Gasket, Valve *‘Diaphragm Assembly * ‘Spring Retainer, Valve Cage . ‘Spring Pin, Rocker Arm Body, Lower (Not Sold Separately) Link and Arm. Rocker (Orl” As a Set) l-ever, Primer Se&l, “O” Rmg Spring, Primer Lever , ‘Gasket, Pump Mounting Ring, Retainer - Primer Lever , ‘Gasket, Diaphragm - Lower Side ● - Included in W$0526 Ftepair Kit. C - Mounting Gasket eupplied with new Wit. e * Q5 5.aJg@&4 4+9 19 +ff\ e 0 8 a“ 3-e .~..: .. ..... ~.;,,, $’ ‘7 6- @ \ 12 . + 3 _@”” 4 e AIR H Viwmm ’24 I l-v mm GOVERNOR \ 0 w 4,, , .’..,’ ‘ REF. NO. 1 PART NO. 517-0021 QTY. USED 1 2 3 4 150-0098 150-1023 150-1262 1 1 1 5 870-0131 1 6 JOINT, BALL .- --- . 13U-WG 150-0939 7 8 2 2 2 150-0639 LINK, THROTTLE 520-0187 1 1 520-0623 520-0187 1 870-0053 2 PART DESCRIPTION Button, Dot (For Units Without Stop Switch) Spring, Governor Stud, Governor Adjusting Bracket, Governor Adjusting Stud “Nut, Hex - Governor Adjusting WET (10-32) Spec A Only Begin Spec B - Plastic ‘Begin Spec B - Metal REF. NO. 9 10 PART NO. QTY. USED 12 134-0589 HOUSING, 134-1579 134-1721 134-0588 508-0095 13 14 134-0599 313-0018 1 1 15 870-0131 2 16 526-0196 2 17 150-1080 1 18 150-0430 1’ 11 1 BLOWER 1 1 1 2 ●Spec A Only Begin Spec B - Used with Plastic Ball Joints Only Begin Spec B - Used with Metal Ball Jaints Onlv ●Nut, Hex (10-32)’ * - Parts Included PART DESCRIPTION Housing, Cylinder Air - Left Key 1 Key 2 Housing, Cylinder Air - Right Grommet, Blower Housing Kev 1 Clip, ”Cylinder Air Housing Switch, Stop Button - Key 1 (For Lead Use 334-0028 Wire) Nut (10-32), Self Locking Bail Joint *‘Washer, Flat - Ball Joint (7/32 ID X 7/16 OD X 1/8” Thk) Linkage Assembly, Governor (Includes Parts Marked *) ‘Bracket., Governor Spring in 150-1080 Governor Linkage Assembly. READ1+ULL STARTER- KEYt fe REF No. PART No. ---;>7..~.3~5 8 9 i$?2-OC-3+ !526- 0123 QTY USED 1 1 i 10 192-0180 1 11 12 13 14 :92-G172 19?-0165 192-0168 516-0110 2 2 2 4 15 16 17 18 192-0167 192-0163 192-0323 862-0003 REF NO. PART DESCRIPTION PART DESCRIPTION QTY USEO PART NO. Washer. C~at Starter to 19 Starter Kit - Complete (Includes Mounting Rlncj and Ratchet WheeI) Rooe and Grip Assemoly Rope, Starter (93”) Grlo, Starter ~o~e - Rtibber ?ltig, Starter Rope Grip Cave-, Starter Gear, Anti-Backlash Pin (3/16 x 5/8”) - Recoil Spfirig *.+8~, ~~~o~i 526-018C 526-0169 526-0130 4 i S~arter Ring to +~us.,-.j ;:,;~” B’owe- 526-0:58 4 Sta~ter B~a4e- StarTer Washer, Thrust - Sheave Bushing to Cover (25/64 ID x 1-1/4 OD x .0598 Thk) Sheave, Rope (Includes Parts Marked *) *Pawl *Spring, Pawl *Arm, Ratchet ‘Pin (5/16 x 1/2”), Roll (2) Ratchet Arm, (2) Pawl *Clamp, Rope 8aaring, Sheave Hub (8ronze) Screw (Special) Nut, Hex (3/8-16) ~ 192-C1186 21 870-0110 4 :: 192-0309 526-0168 i 1 850.0050 A 890-0007 4 25 26 ~ 815-0137 27 815-0137 2 28 526-0015 2 *- Included in - :0 (~/8° S:ar:er Ring Gp:c Ring +~using ~i~g 20 Mounting ?oce ‘h;c~j “’r~c~; ~~ g’~~5, k!~:;sin(j Nut, Speed Gr+p - StarteRing to Blower +cusing (IJ’A-20) Wheel, Ratchet Sp-i-cj - Re~cji; Washer, Flat petainer (1-l!j,/32 ID x 3 02 X 3/64” Thkj Washer, Lock - COve” Nb: (?/8”) Screw. Cap - Hex Head Starter Ring to 910wer housing (1/4-20 x l“) Starter to Mount+ag Ring X 5/8”] (1/4-20 *Screw, Hex heaa - Rope Clamp Mounting (1/4-20 x 5/8”) - Rope Clamp *Washer. Flat Mounting (9/32 IO x 9/16 OD X 1/16” Thk) 192-0180 Rope Sheave Assemc~y THERMO-MAC3NET!C CHOKE ,, 24 ~Q 23 ~ -Q 1’ REF. No. PART NO. 153-0429 QTY. USED 1 1 1 1 1 1 1 1 ~ 1 1 2 3 4 5 6 7 ~ 153-0385 153-0386 153-0389 153-0391 153-0395 307-1203 153-0392 I ~~=~~~? 9 10 153-0390 526-0018 11 17 870-0134 153-0399 153-0400 518-0129 332-0876 LEAD. CHOKE 336-1550 336-1549 815-0161 18 813-0107 1 19 20 850-0030 526-0008 1 1 21 812-0076 2 22 23 854-0007 862-0015 2 1 24 526-0022 1 25 854-0017 1 1 12 13 14 15 16 ; 1 1 1 PART DESCRIPTION Replacement Kit (Includes Complete Choke - Less Leads) Plate, Mounting Body Cover Core. Solenoid Armature Coil, Solenoid Assembly Frame, Solenoid Spring Lever. Thermostat Washer. Flat (17/64” ID x 5/8” OD X 1/16” Thk) Palnut (1/4-20) Insulator Heater Assembly Ring. Retaining Terminal Ground Choketo Ground Choke Solenoid Ground Screw, Flat Head (10-32x 3/8”) - Plate Mounting Screw. Round Head - Choke Adjustment (10-32 x 1-1/4”) Washer ($$10), Lock Washer. Flat (13164 ID x 7/16 OD X 1 /32” Thk) Screw. Round Head - Machine Cover Mounting (8/32 x 5’16” I Washer. Lock-lT (=8) Nut. Hex - Jam - Choke Coil (5’16-18) Washer. Flat (21 64 ID x X 1’16” Thk) 9160D Washer. Lock - IT (5 16”) IGNITWM SYSTEM EA7--24 “ - 16 0 K 23 46\~ 33* * &J- 29 (w” ‘- 5 40 iGNITION SYSTEM QTY U6ED 1 2 3 4 5 160-0930 160-0150 160-0075 160-0002 815-0281 1 : 1 3 6 312-0069 312-0162 160-0931 160-0043 160-0723 160-0382 ● e” ,..s” 1 i 1 1 1 1 167-1595 166-0346 1 1 1 167-1468 167-1595 508-0095 1 1 2 16 167-0241 167-0237 160-1135 2 2 1 17 18 503-0514 166-0464 1 1 19 20 160-0558 160-0428 2 1 21 23 24 160-0349 332-0273 1 1 508-0002 508-0114 854-0010 870-0053 1 1 2 2 LUI-L4VI 12 13 14 15 25 26 PART DESCRIPTIffl REF m. *Cover, Breaker 80X *Gasket, 8reaker Box Cover *Cam, Point Gap Adjusting +*point Set, Breaker *Screw, Round Head Drive (#4 x 1/8”) Breaker Points and Condenser Mounting Condenser +* Breaker Points ignition Coil - Key 2 *6uide, Plunger Gasket, Breaker Box Mounting *Plunger Breaker Box *Diaphragm, Cable, Spark Plug - Right Hand Shielded Unshielded Coil, Ignition Cable, Spark Plug - Left Hand Shielded Unshielded Grommet, Rubber - Key 1 Plug, Spark Non-Resistor Type Resistor Type Box, Breaker (Includes Parts Marked *) Clamp, Coil - Key 2 Bracket, Coil Mounting Key 2 Nipple, Rubber - Coil *Strap, Point Set to Terminal Block *Terminal Assembly, Breaker Box Clip, Magneto Lead - Key 1 Grommet Magneto Lead Clip - Key 1 Ignition Coil Lead - Key 2 Washer, Lock - IT (#10) Nut, Hex - Coil Leads (10-32) PART m. QTY USED 30 160-0752 1 31 32 160-0750 160-0749 1 1 33 167-0188 4 35 36 160-0929 167-0067 1 2 37 38 39 40 41 167-0064 166-03B5 160-0261 166-0250 815-0259 2 1 1 2 2 42 526-0184 2 43 850-0040 2 44 853-0008 2 802-0035 2 812-0077 2 813-0100 2 46 166-0253 2 47 48 850-0040 526-0214 2 2 49 160-0836 1 45 *1 +- B7 PART DESCRIPTI~ Magneto Stator Assembly Key 1 (Includes Parts Marked **) Magneto Statcw - Key **Coi~, **Pole Shoe, Magneto Stator Key 1 Clip, Spark Plug Cables Key 1 *Bushing, Breaker Box (Bottom) Shield, Spark Plug (Includes Clamp) Clamp, Spark Plug Shield Cover, Ignition Coil *Wick, Breaker Box Cover, Spark Plug Screw, Hex Head - Pole Shoe X 1-1/4”) ::/4-20 Mounting Washer, Flat - Pole Shoe Mounting (17/64 ID x 5/8 OD X 1/8” Thk) Washer, Lock - Pole Shoe Mounting (1/4”) Washer, Shakeproof - Coil Bracket Mounting - ET (#10) Screw * Socket Head - Breaker Box Mounting (1/4-20 x 7/8”) * Round Head - Machine Breaker Box Cover Mounting X 3/8”) (8/32 - Coil Round Head - Machine Bracket Mounting X 1/2”) (10-32 Spring, Contact - Spark Plug Cover *Washer, Lock (1/4”) *Washer, Flat (17/64 ID x Thk) 1/2 OD X 1/16” Kit, Tune Up (Includes Parts Marked +) ‘ Included Included in in 160-1135 160-0752 Breaker Magneto Assembly. Parts Included in 150-0836 Tune - Parts - parts 1 80X Assembly. Stator Up Kit. GENERATOR NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 NO. USED DESCRIPTION ARMATURE ASSEMBLY (Includes Bearing and Blower) 1 201-1427 50 Hertz (120/240 Volts) 1 201-1335 60 Hertz (120/240 Volts) 1 201-1336 80 Hertz (120/208 Volts) 1 2?05-0053 Blower, Generator 515-0006 1 Key - Blower to Crankshaft 510-0047 1 Bearing, Armature 1 232-0596 Clip, Bearing Stop 520-0595 1 Stud, Armature Through 1 210-0385 Frame Only, Generator (Machined and Drilled, Less Coils and Pole Shoe) 2 221-0143 Shoe, Field Pole COIL ASSEMBLY, FIELD (Set of 2 Coils) 1 222-1645 Key 1 (60 Hertz) 1 222-1646 Key 1 (50 Hertz) 222-1641 1 Key 2 (120/208) 1 222-1646 Key 2 (50 Hertz) 222-1641 Key 2 (60 Hertz) RIG ASSEMBLY, dRUSH 1 212-0307 120/240 Volt, 1 Phase, 120 Volt, 1 Phase and 120/208 Volt, 3 Phase 1 212-0332 240 Volt, 3 Phase 1 Adapter, Generator to Engine 231-0124 1 232-1256 Scroll, Air Baffle 4 Brush, Commutator 214-0061 BRUSH, COLLECTOR RING 214-0086 6 214-0086 4 2 214-0087 SPRING, BRUSH 12 212-1105 10 17 18 19 21 22 23 212-1105 312-0027 312-0058 211-0114 234-0005 211-0098 212-1214 24 520-0498 2 : 1 1 1 4 27 REF. NO. 25 26 27 29 30 31 32 33 34 35 36 37 38 39 1201240 Volt, 1 Phase, 120 Volt, 1 Phase and 1201208 Volt, 3 Phase (All except inside of smaller ring) 240 Volt, 3 Phase (Ail except inside of smaller ring) Inside Smaller Ring 40 41 120/240 Volt, 1 Phase, 120 Volt, 1 Phase and 1201208 Voit, 3 Phase 24Il Volt, 3 Phase Condenser (.5 Mfd), DC Condenser (.1 Mfd), AC Cover, End Bell Band, End Bell Bell, End C!a.mp, Brush Rig 44 Stud, Generator Through (5/16x 15 11/16’ Lg) 42 43 45 46 47 48 49 50 PART NO. 800-0003 516-0103 232-1798 203-0146 COLLECTOR 204-0092 4“1-QTY. USED 4 2 1 1 RING 1 204-0010 WASHER, FLAT 526-0032 1 1 .PART DESCRIPTION Screw, Cap - Hex Head - Brush Rig Clamp - (1/4-20 x 1/2”) Pin (1/8 x 1/2”), Roll Support, Generator Commutator 120/240 Volt, 1 Phase, 120 Volt, 1 Phase and 120/208 Volt, 3 Phase 240 Volt, 3 Phase Armature through Stud (24/64 ID X 7/8 OD X 1/16” Thk) 526-0030 2 Mounting Support to Generator (13/32 ID X 7/8 OD X 1/8” Thk) WASHER, LOCK-SPRING 1 850-0055 Armature through Stud (7/16”) 2 850-0030 Generator Band Mounting (#10) 2 850-0030 End Bell Cover Mounting (#10) 4 850-0030 Baffle Plate Mounting (#10) 2 850-0045 Generator through Stud (5/16”) 850-0050 Mounting Support to 2 Generator (3/8”) 4 850-0050 Adapter Mounting (3/8”) NUT, HEX 1 862-0004 Armature through Stud (7/16-14) 2 &70-oo53 Generator Band Mounting (10-32) 2 862-0015 Generator throuah Stud (5/16-18) SCREW, CAP-HEX HEAD 800-0032 12 Pole Shoe Mounting (5/16-18 x 1-3/4”) 800-0050 2 Mounting Support to Generator (3/8-16 X l“) 800-0050 4 Adapter Mounting (3/8-16 x 1”) SCREW, ROUND HEAD 813-0104 2 Generator Band Mounting (10-32 X 7/8”) 813-0098 2 End Bell Cover Mountirm (10-32 X 3/8”) 813-0098 4 Baffle Plate Mounting (10-32 X 3/8”) 515-0122 1 Key, Blower Wheel to Armature Shaft 518-0014 Ring, Retaining - Blawer Wheel 2 . . — —-. @j”’ liib (qip \’ 5 17, 16, A 1 o B “)- 7 ,’ ,_&+0 fp / : ~ , w /! 37 0 .; ) -Q :, CONTROL “’ REF. pART QTY. NO. NO. USEI) 1 1 1 ~ 2 3 6 6A 6B 7 8 9 10 11 12 13 14 J’ 15 1., 16 16A PART DESCRIPTION Box Control - Key 2 Cover. Control Etox - Key 2 Bracket. Control Box Mourmng Key 2 ? %lenold Start - Key 2 307-0645 1 Condenser (1 Mfd ). Start 312-0057 Solenoid - Key 2 1 Terminal. Ground 332-0142 [ 17%4” Stud Hole) 1 Terminal. Ground 332-0952 (21 64”: Stud i-tOh?} 1 Terminal, Ground 332-0517 (13 64” Stud Hole) RESISTOR, FIXED - KEY 2 1 1.72-Ohm, 25 Watt 304-0060 1 30-Ohm. 5 Watt 304-0251 1 Resstor (Mounts Outside 304-0635 Control Box) - Key 2 1 301-? 597 Wa:e. Control Box End - Key 2 1 Box. Reststor Mounting - Key 2 301-2528 1 Switch (For Hand Cranking 308-0002 Only) BLOCK. TERMINAL-KEY 2 1 Remote Control -8 Place 332-0706 1 Optional -2 Place 332-0609 1 Optional -3 Place 332-0611 STRIP. MARKER - KEY 2 1 Remote Control -8 Place 332-1126 1 Optional -2 Place 332-0610 1 Optional -3 Place 332-0612 1 308-0154 Switch. Start-Stop - Key 2 1 Bracket. Control Box Mounting 301-2683 Key 1 1 Relay. Stop - Key 2 307-0253 1 Jumper. Stop Relay 332-0592 3i)l -2705 301-1244 301-2593 . REF. NO. PART NO. WY. USED 17 18 19 307-1978 305-0673 305-0254 20 21 1 338-0370 STRAP, GROUND 1 337-0036 1 337-0052 402-0076 GROMMET - KEY42 2 508-0001 3 508-0002 1 508-0004 ? 508-0009 22 23 24 24A 25 26 27 28 29 30 31 22 33 34 35 36 37 38 416-0077 416-0004 301-2112 301-3659 322-0021 322-0011 RECEPTACLE. 323-0855 323-0860 323-0866 323-0383 331-0027 ; 39.0234 149-0156 301-1902 332-1695 304-0014 304-0292 508-0015 2 1 1 PART DESCRIPTION f%:~y Starl-Dwconnac: - Key 2 Recther - Key 2 Bracket Rectlfler Heat Smk Key 2 Harness. Wlnng - Key 2 KEY 2 4-15116” Lg. 5-7116’ Lg. Cushion- Mounttng - Key 2 For 1-1 16” Hole For 12“ Hole For 1-3/8” Hole (1-3/4” 00) For 1-3:8’ Ho!e { 1-9.16” 00} 2 Cabie (28”). Battery - Key 2 1 Cable (6-3:4”), Battery Jumper Key 2 1 Box, Receptacle - Key 1 1 Panel, Box - Key 1 1 Receptacle Light - Key 1 1 Lamp – Key 1 TWISTLOCK-KEY 1 2 20 Amp .250 Volt 2 20 Amp., 120208 Volt 2 20 Amp,. 125 Volt 2 Receptacle Duplex - Key 1 1 Connector - Key 1 1 Guard - Key 1 1 Gasket - Key 1 i Clamp - Key 1 Tab. TG:Vinal Connector 2 2 Washer, Centering - Ftesmtor Key 2 Insulator. Resistor - Key 2 Washer. Fiber - Insulator 4 Kc;# 2 $13WCE KIT AND M8SCELLAMWX$$ MF w, Wtl m. 9s-1100 166-0103 101-0040 101-0041 102-OIW 103-0011 1SO-0667 110-0692 120-016! -----. In-mm 140”0564 140-0565 140-0921 141-0078 ~:~+g~~ 149-0003 122-03’?5 149-0149 150-0425 154-0013 160-1040 .- —---154-tJ3w 154-0973 160-0043 S09-0117 160-0150 Qw MM OEsukwma 1 1 w PART NG. MO. Oecal Kit (iaaket - Engine Complete (includes Parts Marked *) %aaket, Rear 6aaring Plate Plate *Gasket, Rtmr Gearing Base %esket, Oil *Gasket. Gaarcasa *Gasket. Valve 60X ●Gaaket, Cylinder Head *CA-* ~~g —. *Gasket, Oil Fill Cap Air Cleaner *Genket. Air Horn *Gaaket, Air Horn *Gaaket. *Gasket. Carburetor Flange *P—L.* —.. . Carburetor Flange Fuel Ptmp *Gasket. *Gasket. Oil Filter Adapter Filter Ltowl %aeke:, Vacuum Oooster *Gaaket. Intake and Exhaust *Gasket, Kit, Manifold *Gasket, Breaker %aeket. Exhaust ●Gaaket, Exhauat *Gasket, Breaker %eal. O-Ring *Gasket, Breaker Box w SO$-0041 506-00G6 509-0040 S09-0030 110-3136 168-0095 2 2 1 110-0667 110-0892 1!54-0013 2 2 2 154-0360 154-0973 2 2 522-0225 S22-0239 1 1 PmT RE9cRIPTIm “Seal. *seal. I 1 “Ss81. *Seal. O-Ring *Gasket. Valve Guide Kit, Gasket - Carbon Removal (Includes Parts Marked +) +Gasket. Oil Fill ~uba +Gasket. cyiinder Head +Gasket. Intake and Exhaust Manifold +Gasket. Exhaust +Gasket, Exhsust Manifold Engine Overhaul Kit Spec AOn~y 6agin Spat B Touch-Up Paint (Pressurized Can ) Metallic Green (13 oz.) 1 1 +● Perts - Parts Included Included Bearing oil Oil Non-Metallic in in 168-0095 168-0103 Green Gasket Kit. Gasket Kit. (13 oz.) Uanifold 60X NOTE: Oox Gover For other part in kits, question. refer to the group for the ,.. OPTIONAL !ECiUIPhllEi$lk ‘PARTS SECTION ,,.*. #w ‘+ .,, ,,, This section contains illustrated parts listing of factory installed options for the generator sets. Options may not be applicable to all models; for field conversions additional parts are usually required. Some parts listed in the standard parts section beginning Spec f3 are’’also applicable as optionalparts for Spec A. Optional parts listed in this section are in addition or in place of those shown “in the standard parts section. FUEL SYSTEM (Gaseous Fuels) 1 3 4 ylo 11 -7 REF. PART NO. NO. 1 149-0136 QTY. USED 1 PART DESCRIPTION Plate, Cover - Fuel Pump Hole (Used with Gas only Fuel system) 9 2 ‘CARBURETOR-GAS ONLY (See Separate Group for Components) 143-0340 141-0839 1 1 C3pec A Only Spec A Replacement Kit (Includes a 141-0726 Carburetor) 1 Begin Spec B 141-0726 “CARBURETOR-GAS-GASOLINE (See Separate Group for Components) fManual Choke - Spec A Only 1 143-0338 !ZManual Choke - Spec A 1 141-0856 Replacement Kit (Includes a 141-0721 Carburetor) Manual Choke - Begin Spec B 1 141-0721 1 QElectric Choke - Spec A Only 143-0339 1 Electric Choke - Spec A 141-0857 Replacement Kit (Includes a 141-0722 Carburetor) 1 Electric Choke -, Begin Spec B 141-0722 1 Hose, Regulator to Carburetor 3 503-0315 (1/2” ID x 2 Ft. Long) Clamp, Hose 2 4 503-0032 1 Vent 5 148-0107 PART REF. NO. NO. 6 148-0311 7 505-0017 PART DESCRIPTION Regulator, Garretsorl Bushing, Reducer (3/8” NPT to 1/4” NPT) Elbow, Pipe (1/4” NPT) QTY. USED 1 1 8 9 10 11 505-0038 505-0057 505-0099 505-0302 1 1 1 1 12 143-0231 1 13 14 15 148-0367 149-0558 307-0312 1 1 1 Plug, Pipe (1/8” NPT) Nipple, Pipe (1/4” IvPT x 718”) Nipple, Half, Pipe (1/4” NPT X 1-1/2!”) Wire, Choke Lock (Used on Gas-Gasoline Fuel Systems) Switch, Vacuum Regulator Strainer, Gaseous Fuel Valve, Solenoid-Gaseous Fuel E - The 143-0340 Carburetor no longer available. For Complete Replacement order the applicable ‘ - Mounting Gasket Supplied with Carburetor. kit RESERVOIR (DAY) TANK OPTIONAL !’,. 5 3 e ) c ----15 @#-12 9 REF. NO. PART NO. QTY. USED PART DESCRIPTION TANK KIT. RESERVOIR (DAY) 1 Quart 1 159-0591 2 3 $;% 4 $J :.,j$f 5 6 1 2 Quart 159-0942 Cap, Vent 159-0041 8AND. TANK MO~NTING 1 Quart 1 159-0556 2 Quart 1 159-0936 TANK. RESERVOiR 1 Quart 1 159-0294 2 Quart 1 159-0746 1 Bracket, Reservoir Tank 159_”12 Mounting Bracket, Vent Cap 1 415-0055 REF. NO. 7 PART NO. QTY. USED 8 9 10 LINE. FUEL. FLEXIBLE 1 501-0005 1 501-0007 1 504-0086 1 505-0057 1 505-0016 11 12 13 14 15 505-0028 502-0020 502-0024 502-0116 159-0345 1 1 1 1 1 PART DESCRIPTION 18“ Long 24 Long Valve, Shut-Off Plug. Tank Drain Bushing (3/8 x 1/8”), Reducer Coupling Elbow (90’ ), Street Elbow (90’ ) Connector Tubing (5/16 x 12’), Copper AIR CLEANER OPTl@PJAL REF. NO. PART NO. QTY . USED P ART DESCRIPTION Pan. Air Cleaner Cover. Air Cleaner Clamp. Hose Hose. Air Shutter to Air Cleaner Tube. Hose Reinforcement 1 14cr-(ml 1 2 3 4 140-0790 503-0004 503-0657 ; 1 5 6 145-0448 503-0330 ? 1 140-0788 503-0609 1 1 Hose, Ah Shutter Adapter (2” ID x 2“ Lg.) Shutter Assembly, Ak Hose, Air Iniiike i~ %uii~? 145-0449 S03-0189 t 1 Assembly Intake, Air Clamp, Ak Intake Mounting CARRYINGFfimkAiibDOLLY ‘ OPTIONAL 5 CARRYING —. . 10 -) . 1 REF. PART QTY. “lo MISCELLANEOUS OPTIONAL PARTS REF. NO. 1 2 3 4 5 5Q PART No. OTY. Usim 1 102-0558 1 415-0124 1 415-0126 LINE, FUEL- FLEXIBLE 1 501-0027 1 501-0007 1 415-0313 2 / A,.. 4 PART DESCRIPTION Heater, Oil Base Cap, Fuel Tank Rain Tank, Fuel (5 gal. ) 48’ long 24” long Cap, Fuel Tank SPECIAL PARTS SECTION F(JR MOBILE HOME GENERATING SETS ,’-” ,,,, ~;i T *.,,..$f’ This section contains illustrated parts listing of factory installed equipment used on Mobile Home generating sets. The parts listed in this section are in addition or in place of those shown in the standard parts section. Use Key 2 when referring to the standard parts section. REF ND. 10 11 17 18 PART . w. 134-1572 QTY USED 1 134-1591 1 134-2115 134-3033 1 1 134-0761 1 PART DESCRIf?TION ,, Housing, Blower (Must plug unused holes) Housing, Cylinder Air - Right Scroll, Air Spec A through C Begin Spec O (Includes Guard) Spacer, Scroll Mounti~g PART NO. REF NO. CJTY USED 19 i34-2112 20 ‘, 1 21 517-0021 517-0035 815-0421 4 22 134-2956 1 ~ .“ P*T RESCRIPTION.“ ,.. Seal, Blower Scrol 1 flutton, Oot For 7/81’ Hole. ,.’ For 1-1/16” Hole Screw, Tapping - Hex Head with External Tooth Lockwasher (10-16 x 1/2”) Guard, Scroll Outlet -. m. 9 Pm MO. SOO-0512 m. DEssm&o?4 -p - kkX Head - Rear Bearing Plate Mounting (Special) 5 *reW, @ ( ~ , . -%..”/- IGNITION SYSTEM REF. w. PART No. QTY. USED 16 f e e PART DESCRIPTION ● l-l * 49 ‘h 8 16 18 35 49 160-1040 ?60-1135 166-0383 “160-1041 166-0519 1 1 1 1 1 Gasket, Breaker Box Box Assembly, Breaker Bracket, Coil Mounting Bushing, Breaker Box Bracket, Timing , 1’ \ t ~ ~ “ \ ~@ ~dw \ e s ;’ :, ‘ ~ % &k e 00 8 CRANKSHAFT AND FLYWHEEL Ie FUEL SYSTEM ,EXHAUST SYSTEM REF No. PART No. 1 149-1828 3 502-0020 3A 502-0020 502-0002 4 501-0007 501-0131 5 502-0002 8 154-1212 8e 154-0998 15 149-0003 18 140-0791 21 140-0790 30 501-0005 35 155-1016 39 505-0098 49 149-0136 QTY USED 1 1 1 1 1 1 1 1 I 1 1 1 1 ; 1 56 1 57 58 160-1089 160-1109 155-1015 800-0004 : 2 59 526-0063 2 60 61 62 63 502-0082 307-1279 502-0003 821-0009 1 1 1 2 35 . , PART ... OES&IPTICN zl~ % Pump, Fuel (Electric) <.~>” Elbow, Fuel Pump Inlet Elbow, Fuel Pump Outlet Spec A and B BeSin Spec C Line. Fuel - Flexible Spec A and B w’” Begin Spec C 18 Elbow, Filter Inlet Manifold, Exhaust Manifald, Exhaust Gasket, Fuel Pump Hole COV Pan, Air Cleaner Cover, Air Cleaner Line, Fuel - Flexible Muffler, Exhaust Nipple, Fuel Pump ta Filte Plate, Fuel Pump Hole Cove (Cylinder Block) Bracket, Fuel Pump Mountin Spec A and B Begin Spec C Clamp, Muffler Screw, Cap - Hex Head - Fuel Pump Hole Cover Plate (1/4-20 X 5/8’1) Washer, Flat - Copper (17/64” 00 X 1/32” Thk) ID X 7/16” Nipple, Hex Vaitie, Fuel Solenoid Connector, Inverted Female Screw, Self Locking - Fuel Pump Mounting (1/4-20 x 3/8”) u 4 I 62 15 * m ...!. ,.., ...’:,..,. ...... .:; ., ...,, ... 0 a P~T 49 @ i57 58 5’9 ---- REF. PAW OTY. NO. NO. USED 1 1A 2 3 3A 7 8 9 10 11 12 13 15 16 17 18 19 20 338-0747 23 24 1 35 508-0001 CABLE, BATTERY” 416-0036 1 416-0037 1 320-0104 1 36 37 305-0383 323-0807 38 300-0734 39 40 41 42 43 45 359-0028 350-0979 350-0985 350-0397 362-0032 301-3306 46 301-3307 Included .—t DESCRIPTION 1 301-2525 Box. Control - Spec A and B 301-3233 Box. Control - Begin Spec C COVER. CONTR~L BOX 301-1244 1 Spec A and B 301-3102 1 Be~in SDec C 301-1198 1 Br;cket; Control Box Mounting - Spec A and B 301-3227 1 Bracket, Control Box Mountinq - Begin Spec C RESISTOR. FIXED 304-0060 1 1.72-Ohm, 25 Watt 304-0251 1 30-Ohm, 5 Watt 304-02 ?7 1 l-CNwn, 10 Watt (Spec A and B) 304-0483 1 Resistor, Tapped (6-Ohm, 225 Watt ) 301-2597 1 Plate, Control Box End Spec A and B BOX, RESISTOR MOUNTING 1 301-2528 Spec A and B 301-3235 1 Begin Spec C 1 308-0002 Switch, High Air Temperature Begin Spec C BLOCK, TERMINAL -REMOTE CONTROL 332-0745 1 Spec A and B 1 Begin Spec C 332-0699 STRIP, MARKER 1 332-0922 Spec A and B 1 332-1289 Begin Spec C 302-3360 1 Ammeter, Charge (10-0-1 O) (Includes Hardware) Spec A and B RELAY, STOP 307-0253 1 Spec A and B 307-1052 Begin Spec C RELAY, START DISCONNECT 307-0642 1 Spec A and B 307-1070 1 Begin Spec C 305-0235 1 Rectifier - Spec A and B 305-0254 1 Bracket, Rectifier Heat Sink Spec A and B HARNESS, WIRING S3$0492 1 338-0511 1 4. I 9 e Spec A and B Begin Spec C - Plants Without Fuel Solenoid Valve Begin Spec C - Plants With Fuel Solenoid Valve Grommet - Begin Spec C 42” Long 48” Long Switch, Low Oil Pressure Lockout - Spec A and B Relay, Charge Regulator 1 1 Socket and Chassis Assembly, Start Disconnect (Includes Leads) - Begin Spec C Amplifier Assembly, Start1 Disconnect (Includes Parts Marked *) - Begin Spec C 1 “Diode, Zener 1 “Resistor (470-Ohm, 2 Watt) 1 “Resistor (820-Ohm, 2 Watt) ●Resistor (2700-Ohm, 1/2 Watt) 1 ‘Transistor 1 Spring, .Relay Hold-down 1 Begin Spec C 1 Spacer, Relay to Amplifier Begin Spec C in 300-0734 Amplifier Assembly. ! 3q F’s 4 t-’ 2 GENERATOR 1 7 /’ Q ....::.-“ ~-. :..:.-. ......}>.%... ~::::.. ............... ..,:.. .-:....:. ..::.:.., . . -::. ...... ......... 10 21 22 REF NO. PART No. 1 201-1313 201-1314 1 1 520-0407 520-0595 210-0238 221-0090 222-1639 1 1 1 4 1 6 7 8 9 10 11 14 :; REF NO. QTY USED 212-0293 212-0295 231-0123 1 1 1 214-0056 214-0056 214-0061 4 3 4 21’2-1105 212-1105 8 7 Armature Assembly (Includes Bearing and Blower) 60 Hertz (120 Volts) 60 Hertz (120/240 Volts) Stud, Through Armature 120 volt 120/240 Volt Frame (Machined and Drilled) Shoe, Pole - Field Coil Assembly, Field (Set of 4 Coils) Rig Assembly, Brush 120 volt 120/240 Volt Adapter, Generator to Engine Br;;~,v:Jlector Ring (AC) 120/240 Volt Brush, Commutator Sp;;:gvo133ush 120/240 Volt (DC) PART No. ~cndenser 17 312-0017 312-0027 1 1 ~~~=~~~g 1 312-0058 2 234-0255 234-0256 1 1 211-0097 211-0098 203-0127 1 1 1 49 ZU4-0009 204-0010 305-0397 1 1 1 50 332-0556 1 18 21 22 29 30 PART DESCRIPTION QTY USED 120 volt 120/240 Condenser 120 volt 120/240 Band, End 120 volt 120/240 End Bell 120 volt i20,/240 Commutator Collector 120 volt 120/240 Rectifier Lead and Connector, (.5 Mfd) DC Volt (.1 Mfd) AC Volt Bell Volt Volt Ring Volt Assembly (Includes Connector) Quick-Disconnect 19 26 i REF. NO. PART NO. 5 6 102-0579 505-0056 OTY. USED 1 1 11 801-0048 1 19 CUSHION, VIBRATION 23 402-0283 402-0284 309-0237 2 2 1 26 816-0208 4 29 504-0092 1 30 505-001 31 505-0057 1 32 505-0050 1 a 1 PART DESCRIPTION Base, Oil Plug, Pipe - Square Head (1/2” NPT) Used up thru Serial #496751 During Spec D Screw, Cap - Hex Head (Oil By- Pass) (3/8-24 x 3/4”) Engine End Generator End Switch, Low C)il Pressure Used Beginning Serial #496752, During Spec D Bolt, Carriage - Set Mounting (7/16-14 X 3-1/2”) Valve, Drain - Oil - Used Beginning Serial #496752, During Spec D Bushing, Reducer - Oil Drain Used Beginning Serial #496752, During Spec D Plug, Pipe - Square Head (1/8 NPT) - Installed in Oil Line Tee Elbow, Pipe - Street - Oil Drain (1/2” NPT) - Used up thru Serial #496751 During Spec D GEAMmSE ., L .. U—3 I 4 10 \:— —6 REF. PART NO. NO. 1 PART DESCRIPTION QTY. USED SCREW, CAP- HEX HEAD 4 5/16-18 800-0032 2 800-0034 526-0065 1 5 3 815-0181 1 4 5 6 1 150-1073 1 103-0011 GEARCASEASSEM6LY 1 103-0333 103-0386 1 7 8 509-0040 1 815-0046 2 9 10 11 12 13 14 150-1187 150-1260 509-0008 510-0013 510-0008 !510-0014 a 1 1 1 1 1 X 1-314” 5116-18 X 2-1/4” Washer, Flat - Copper (21/64 ID X 9/16’ OD X 1/16 Thk) Screw, Tapping - Hex Head with External Tooth Lockwasher (#10-32x 1/2’) Arm, Extension Gasket, Gearcase Spec A and B (See Standard Parts Section for Components) Begin Spec C (Includes the following Compone Seal, Oil - Crankshaft Screw, Machine - Pan He Cross-Recessed (#6-32 x 3/8’) Yoke, Governor Shaft Shaft and Arm, Governor Seal, Oil Bearing, Needle Bearing, Needle Ball, Bearing HARDWARE l“DENTIFICAT!OhI illustrated catalog indicates hardware items are only for identification are steel SAE grade five (5) or lower (zinc differently. All dimensions are in inches. purposes, All hardware items listed throughout plated with clear chromate dip) unless parts this parts description WASHER TYPES EXTERNALTOOTH LOCK(ET) ● - Flat washer dimensions and Thickness (Thk). INTERNAL TOOTH EXTERNAL-INTERNAL TOOTH LOCK (EIT) LOCK (IT) given are: Inside Diameter (ID), Outside SPRING LOCK COUNTERSUNK EXTERNAL TOOTH LOCK Diameter ‘FLAT (OD) BOLT AND SCREW TYPES CARRIAGE TRUSS HEAD BOLT BINDER HEAD PAN HEAD HEXAGON HEAD FILLISTER HEAD FLAT HEAD 1---- L ROUND HEAD L - Measure HEXAGON WASHER length between OVAL HEAD SQUARE HEAD SOCKET HEAD TWELVE POINT SLOTTED 4 SOCKET SET these points. ● INTERNAL I DRIVE TYPES Nominal size (fractional diameter or screw number Number of threads per inch Length In inches @@oo SLOTTED CROSS RECESSED [PHILLIPS) SIX POINT SOCKET TWELVE POINT SOCKET [k
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