Gnq85 927 0360 Onan CCK (spec R V) Home Standby Genset Parts Catalog (10 1979)
User Manual: 927-0360 Onan CCK (spec R-V) Home Standby Genset Parts catalog (10-1979)
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PARTS
CGTALOG
INDEX
FOR CCN SERIES
STANIMVHI
FtNw’1 NO.%22”0360
GROUPS
ILLUSTRATION
W***********
************
**********-E*
************
************
************
************
************
************
****%*******
************
************
*-E**********
***W’********
************
************
************
************
ICKF CYLINDER
(9 EmEt#tux!- KEY 1 AND 4
K* BREAKER - KEY 2P3v5r6
‘KM%FT
W.WKTOR PARTS
:ANER* AIR
I!TR(3L (REMOTE) - KEY 4P5~& SPEC R Tl+Rt,l U
~TROL (REMOTE) - tiEY 5 BEGIN SPEC V
QT!M)L (SET MNJNTED) - KEY ls2r3
~TRi3L ASSEMBLY (300-0S59)
$mWN,_r DIENNNNEH
MMPTER
- BE$31N SERIAL 067!5954
LJTROLr REMOTE START - OPTIONAL
067595498!5
NTRDLs START ADAPTER - BEGIN SERIAL
$NKSHf4FT AND’ FLYWH!EEL
-IAUST
WJST BLOWER AND REMOTE CONTRUL - KEY 4 ANI! 5
SL SYSTEM (GASS GAS-GASOLINE)
- KEY 293s5?6
ZL SYSTEM (GASOLINE)
*********M+*
W’?(,2WEAND GUVHW3R
************
QER4iTCM?
JSIN$3
.!!ilNGr
AIR
$!.ITIUN SYSTEH
SY?3TEti ANU ?KNJNTING
iiTON AND ROB
%P PARTSS FUEL (ELECTRIC)
*********E**
*9E******3HE**
************
************
************
WE**********
************
************
************
WF
FUEL - KEY 192y4P!5
H,.N.M SPEEll
V$.ICE KITS
BOOSTER
ANII HISCELLANECIUS
. .
Redistribution or publication of this document
by any means, is strictly prohibited.
927-M60 (10-7$)
CCK HOME STANDBY PARTS CATALOG
INTRODLJCTION
This catalog applies to the CCK Home Standby Generating Sets. Parts are arranged in groups of related items,
Each illustrated part is identified by a reference. Part illustrations
are typical. Using the MODEL and SPEG from
the set nameplate, select the PART KEY t40. (1,2, et% in the last column) that applies to your MODEL and $3%X2
This PART KEY NO. represents parts that differ between models: Unless otherwise mentioned in the description,
parts are interehangsab!e
between models. Right and left sides are determined by facing the biowerend (front) cd
the engine.
GENERATING
SET OATA TABLE
t
ELECTIMCAL
CARBURETK3N
%lODEL AND SPEC
WATTS I VOLTS
DATA
HERTZ-r----- WIRE
PHASE
PART KEY NO..
**
*
1
1
1
2
Gasoline
Gasoline
420Q
5000
120/240
120/24(3
!50
60
Gas-Gasoline
Gas-Gasoline
4200
500Q
120/240
120/240
50
“*
1
60
**
1
2
Gas
Gas
4200
WOO
120/240
120/240
50
**
1
3
60
1
3
4.2CCK-53CR/”
5.OCCK-3CFU*
Gasoline
Gasoline
4200
120/240
120/240
50
60
‘“
**
**
1
1
4
4
4.2CCK-53CIV
5.OCCK-3CFV*
4-2CCK-y3GH/*
Gas-Gasoline
Gas-Gasoline
4.200
!54?00
120/240
120/240
50
60
●
*
*
1
1
5
5
4200
5000
120/240
1,20.?240
-----
50
●
*
1
6
60
“*
3
6
t 4.2cxx-53cE/”
5.OCCK-3CE/*
4.2CCK-53CE/*
5.OCCK-3CE/*
4.2CCK-53CV
5.OCCK-3CE/”
5.OCCK-3CFW
f
Gas
Gas
●
●
1
The tetter E in ttw MODEL and SPEC denotes etectric start wi$h s%$’wtap
atthesetonly (Key 1. Z 3).
The kmer R in the MODEL arid SPEC ~eiietes remte
et both the set and remote control {Key 4,5, 6).
sWt wt:h start-stop
* - me Specification Letter advances (A to B, B to C, etc.) with manufacturing changes.
** - Set is remnnectible
for 120 volt, 2 win% 240 volt. 2 W% crr ?20/240 volt, 3 wire service.
IUDTE Hertz is a unit of frequency
equal to or!e cycle per eecond.
CWTKX!H
ITEMS REFERENCED AS OPTIONAL INDICATE PART IS FAC7K)RY INSTALLED
AND MAY NOT BE APPLICABLE TO ALL MODELS. FOR FIELD CONVERSIONS
ADDITlONAL
PARTSARE USUALLY REQUIRED.
e27.mM(Ocmalm
27
1979
Redistribution or publication of this document
by any means, is strictly prohibited.
UL:N9EF4
BLOCK
,
—5
y
S274%0 {OCTOBER
1979
Redistribution or publication of this document
by any means, is strictly prohibited.
REF.
NO.
1
PART
DESCtWTtON
PART
NO.
110-0915
13
Block Assembly, Cylinder
(Includes Parts Marked “)
1
rap, Breather Tube (Rubber)
123-0293
Tub. Breather (includes
1
123-0129
steal Baffles)
Cover, Valva Compartment
lm-0666
2
Gasket. Valve Cover
2
110-0667
“Ptug, Camshaft Expansion
1
517-0046
“SUSW,
-P
- Hex Head
8oo-05i2
5
KI/*&la
--- -- ----x 1“}.
18
Washer, Ftat {%1/32” ID X
!K26-0122
23132” OD X 10 Gau@
2
110-0892
Gasket. Cytirier
Head”
HEAD. C: LINDER - RIGHT
. . . .—
;
Keyi,4
1lu-waw
1
Key 2.3,5.6
110-0864
HEAD, CYLINDER - L&T
1
Key 1.4
ll&0691
1
Key 2,3.5.6
110-0863
WEARING. CRANKSHAH
- FRONT OR REAR
2
“Standard
101-0450
.00~ Undersiza
I014M50-02
2
7fw045&lo
2
.OIW Undersize
.02W Undersize
llw0450-20
2
.03W Undersize
101-0450-30
2
“Washer. Crankshaft Bearing
2
104-0575
14
35
101-0115
101-0316
1
1
16
101-0367
2
17
509+041
1
2
3
4
5
6
7
8
12
mm
‘Gasket Kit. Bearing Ptwe
“Ptate, Bearing (Excluding
Baaring]
“Searing. Camshaft Front
or Rear (Precision)
Saai: Bearing ~ate
REF.
PART
NO,
NO.
18 516-0072
19 800-0012
:S:D
4
2
PART
DESCRtPTION
“Pin, Main Bearing Stop
Screw, Cap - Hex Head
(1!4-20 x 2-1/4)
Valve, Breather Tube
Washer, Flat - Copper
(17/84” ID X 7/16 00X
20
21
123-0104
526-0063
22
23
24
25
“Washer, Lock - Spring (5/16;
850-0045
5
120-0386
*
●Tube. Crankcase Oil
110-0661
2
V~lve”. Intake-@-act}
110-0880
2
Valve, Exhaust (Chrome Cobalt)
INSERT, EXHAUST VALVE SEAT’ (Chrome Cobalt]
110-0872
2
“Standard
110-0872-02
2
.002 Oversize
110-0872-05
2
.00tY Oversize
1NM3872-10
2
.OIQ Oversize
110-0672-25
2
.025 Oversize
1IQ-Q9Q2
4
*Guide, Valve
110-0539
Spring, Valve
WASHER, VALVE4SPRiNG RETAINER
110-0693
2
intake
1m-0893
2
Exhaust - Key 2,3S,6
8
Lock, Vaiva & Spring Retainer
110-0639
TAPPET, VALVE
115-0006
4
Standard
115008-05
4
.005” Ovarsize
110-0904
2
Rotocap. Exhaust Valve
SCREW. CAP- HEX HEAD (Special)
1?0-0879
a
(5/16-18 X 1-1/4”]
10
114-0Q22
{5/16-18 X 1-3/4”)
:
3;32”]
26
27
28
29
w
31
32
33
●
- inctuded in 1W-0915 Block Aasernbly.
m-awl
(oCTO@ER
lWS)
Redistribution or publication of this document
by any means, is strictly prohibited.
GEARCASE
ANO GOVERNOR
24
23\
22
21 v
d
!?-
““
25
“* ;“-26
1
1
12
i
W%03W
(OCTOBER
197
Redistribution or publication of this document
by any means, is strictly prohibited.
GEAFICASE AND GOVERNOR
REF.
No.
1
2
3
4
5
6
7
a
9
10
12
13
14
15
*ART
N-o.
on.
USED
REF.
No.
PART
oEscRIPTtON
WAFV2ASE.
103-0469
ASSEMBLY
1
Spec R through U
{Includes Parts Merked “)
Begin Spec V (Includes
1
303-0519
Pam Merked &}
1 ‘&SaR1. ~il - Crankshaft
150-1187
‘&Yoke. Governor shaft
~?~~
:
“&Screw, Machine - Fan Head
(!!&& ~ m“]
1 -&S@al. oil - Govarrror Stwft
1
“&Beering, Ne43dte- Upper
5304013
1 “8MI,
Bearing
51W14
1 ‘Win. Ro!l - Yoke Stop
51G0130
1 ‘&Clip. Adjustment - S$w@ivity
150-0678
BEARiNG, NEEDLE - LOWER
1
*Spec R throu@ U
MO-0006
&segin Spsc v
1
5WL0013
ARM AND SHAFT, GOVERNOR (includes Clip)
1
‘Spec R through U
150-1266
?
&Be@n Spec V
150-1564
1
Screw. Cap - Hex Head
[5/16-18 X 2-1/4”]
4
screw. cap - Hex He@
{W16-18 x 1-3$4”}
W~r,
Lock - Spring (!5/16”)
5
850—00=
1
Gasket. Geercase
1034M1
PART
No.
16
17
516-0141
835-0261
2
1
18
526-0196
1
19
20
870-0131
349-00(33
1
~
21
22
150-0096
150-0Q96
1
1
23
24
25
1=15?7
870-0131
800004
1
;
26
$W6-m63
2
27
28
518-@006
M&0629
1
3
29
30
870-0053
MO-0639
1
1
● Parts included
& - Parts included
31
Qw.
USED
PART
txscwm’!m
f%, Alignment
Screw, Cap - Hex Head
(iM-20 x 1/2”)
Washer, Flat (7/32” W x
7/16” OD X 1/8)
Nut, Hex - Locking (1/4-20)
Gasket, Fuel Pump Hoie
Cover
Spring, Governor
Stud, Governor Speed
Adjusting
~m~ket, @mrefnor
Nut, Nex - Locking (1/4-20)
Screw. Cap - Hex Head
(1/4-20 x wan)
Washer. Ftat - Copper
(17f64° ID X ?/l& 00 X 1/32”)
Clip. Retaining
Rod, ~Gkwemor Arm to
Csrtnmtor
Nut, Hex (#MM2)
Sail. Joint
in 103-0469 Geafcase
Assembly.
in W1342519Gearcase Assembly.
Redistribution or publication of this document
by any means, is strictly prohibited.
Ok S’WSTEM AND RAOLINTH’4C3
18
~+
-—
m
-ii
.,,:
.
\
?’
... . . ,. ‘4
‘ .’..,.\..
&’-’’”h
,::,,
-.
<..’
,-...
..— s
..
4 ?>
,.
12
REF.
NO.
mI#T
DESCRWT30M
Screw, Csp -*X
(1/4-20 x 1“’)
*ALA-~FiE?l,
2650-m40
3
W@OMW
4
1204MW
,
~-
--,.
-
Head
=-.:-~Wf~
4*
~?t-
IA”%
J
Pump intake
Pump.011(Internal Perta
bp,
&!&?%
309-0319
102-0156
123-04S9
W3-tNW
1
7
1
1
1
QTY.
USED
18
19
20
662-0004
650-0065
526-0014
4
4
4
21
526-0296
8
22
23
24
25
402-0262
402-a290
402-Q263
526-0182
4
4
4
8
26
526-0032
27
28
29
BASE, OIL
102-0579
102-0659
S50-0050
102-045?3
4
4
30
102-0558
1
402-0405
1
Oii
Not SOM Sepereteiy)
Geaket, Kit - Oil Pump
6CmW, @ - Hex Head
(3/6-24 x W4”]
Washer, Flat - COpPer
752&om6
(25/64” ID x W16° OD X
%/16-)
Spring, Oil By-Pass Valve
1204M40
Vtdve - oil E?y-Paas
Pfutz, Pipe gli8”j
SWITCH, LOW OiL PRESSURE
Sg#ectg~ough
LJ1
12
PART
NO.
Be@ Sptw V - Standard
Ptug, Pipe (1/2”)
Geeket, ON Base
Cap and Indicator, Oil Fiil
G@@, oil Fill cap
3
am,
4
●6C~W,
1
1
PART
DESCRWTION
*Nut, Hex (7/16-14)
“Washer, !mk - Spring (7/16”)
“Washer, Flat (29/64”’ ID x
%$/2” OD X ?/8)
“Washer, Flat (5[8 ID x
1-1/2” 00X 1/16”)
“Snubber, Rubber
“Bwmirig, Sieeve
“Cushicm, Vlbratim
●Washer, Flat (17/32 10x
2-7/6” OD X 1/4”)
“Washer, Hat (2!316V ID x
716” 00X 1/16)
Standard
Units with Oil Base Heater
Washer. Lock - Spring !3/6”)
Screw, Cap - Hex Head
(3/6-16 X %1/4”)
Heater and Thermostat,
Oit Base - Opticmal
Hardware Package, Mounting
(lnclu@s Parts Marked “)
Pipe- Street {1/7)
~
- Hex
Head
“ - Parts included
(7/16-14 x 4-VY)
in 402-0405 Mm,mting Hardware Package
SZ743W
32
{OCl~E~
197S
Redistribution or publication of this document
by any means, is strictly prohibited.
CRANKSbfA~
A?40 FLYWHEEL
13
REF.
No.
1
PART
NO.
CRANKSHAI=T
MM-Q662
lc#-09m
.
2
821-0018
3
192-0272
r
8
8!50U055
526-0017
9
ltl
104-0499
518-0014
$1
m4-m43
12
13
104-0032
515-0227
QTY.
USED
PART
DESC3?WT80#4
Spec R thrqm~h U
Begin Spec V
Screw, Csp - Hex Head
Locking (1/4-20 x 516”]
Sheave, Rope - Spec R
through U
Key, Crankshaft Gaar
Wheel, Blower
Screw, Flywhael Mounting
(Special)
Washer, Lock - .!lprin~ (7/16”)
Washer, Fiat (15/32 ID x
1-1/4” tJD X 1/4”)
Flywheel
Lock, Crankshaft Gear
Washer
Washer, Crankshaft Gear
Retainer
Gear, Crankshaft
Key. Flywheel
S27-WSO (OCTOBER 1S7S
Redistribution or publication of this document
by any means, is strictly prohibited.
REF.
NO.
1
2
3
4
5
6
7
PART
NO.
QTY.
FART
LYESCRWTION
PISTON (includes pin & Retairiing Rings)
112-0135
2
Standard
112-0138-05
.00S Qvewize
112-0136-10
:
.010” Oversize
112-013S-20
2
.020- Ovarsize
112-0135-30
2
.03W Oversize
112-013S-40
2
.040” O+mrrsize
112-0089
Pin, Piston
112-0003
:
Ring, Retaining
RING SET, PISTON
113-0152
2
Standard
113-0152-05
2
.00S’ Oversize
113-0152-$0
2
.OW Oversize
113-0152-20
2
.020” oversize
313-0152-30
2
.030” Oversize
113-01!52-40
2
.04W Oversize
ROD. CONNECTING (Includes Screw and Lock)
114-0088
Standard
114-0088-10
:
.010” Undersize
1W-OOQS-20
2
.020” Underwze
114-008S-30
2
.030” Undersize
800-0548
4
Screw. Connecting Rod Cap
114-0059
4
Washer, Connecting Rod
Cap Screw Lock
USED
CAMSHAFT
9
1
8
J)
2
REF.
No.
1
~
3
4
5
6
PART
NO.
GrY.
USED
W504078
1
150-W595
7
51O-OO15
1*3257
15@0077
105-0332
10
1
1
T
Ring. Camshaft Center Pin
Kit, Governor Cup
Ball, Fly - Governor
Spacer, Governor Fly Ba:l
Plate, Governor Fly Ball
Gear. Camshaft (Includes
F!ybal! Spacer & P4ate)
REF.
NO.
7
8
9
10
11
12
PART
NC).
105-OOO4
515-0001
105-0140
150-0075
150-1519
150-1520
9TY.
LfsED
1
1
1
1
1
1
PART
DESCRIPTION
Washer. Camshaft Gear Thrust
Key, Camshaft Gear Mounting
Camshaft (Includes Center Pin)
Pin, Camshaft Center
Hub, Governor CUP
Cup, Governor
S27=OMrl (OCTOBER 197S)
Redistribution or publication of this document
by any means, is strictly prohibited.
EXHAUST
0
‘\
9-+l%fJ9
7
PART
REF.
5m.
1
2
3
4
5
WY.
No.
MUFFLER, EXHAUST
155-? 216
1
%55-1218
1
PART
BESCRMWQM
Keya 1.2,3
$kial
Kqfa 4,$.6- ~in
During 6pac R
#221169
CONNECTOR, EWWJST TUBE
1
155-11$5
Keys 1,2.3
155-1395
1
Keye 4.5,6- Begin Serial
-**W?Sw -.4—
m
mu
uur?r~ e—
~
n
CLAk4P. MUFFLER
1
156-1015
Keya 1.23
155-10%5
1
Keys 4,%6 - Be@ Serial
t?221169 During Spec R
1
W5S-0714
Muffter. Exttauat - Keys 4,5,6Prior to serial *221 lM
During Spec R
f
505-04?9
Cap, Pipe (1’”) - Keya 4.5,6Prior to serial #221169
During Spec R
REF.
PART
NO.
No.
am.
USED
6
505-0041
1
7
155-1348
1
8
155-1346
1
154-0360
2
4
9
10
800-0028
.--
12
.-—-
155-TZ5Z
i
800-0045
4
PART
0ESCRWTR3N
Elbow, Pipe - Exhaus? (%””)Keys 4,5,6- Prior to Serial
#221 169 During Spec R
Tube, Exhaust - Keys 4.5,6Prior to serial #221189
During Spec R
Shield. Muffler - Keye 4,5,6Prior to Serittl #221189
During Spec R
Gasket, Exhaust Manifold
Screw, Cap - Hex Head
(5/16-18 X l“)
Gasket, Air Seal - Keys
2,3,4,5,6- Begin Serial
#221 169 During SpW R
Washer, Lock - Spring (5/16”)
●
$274m
(Oclom?m
Wg)
Redistribution or publication of this document
by any means, is strictly prohibited.
1
2
REF.
w.
PART
?$0.
150-0433
$zk
1
1
%504430
-1
2
WO-U434
1
3
4
5
e
1504t666
WMJ425
1504M66
95Q4KW6
T
;
1
7
516-Q(U9
1
oEsHKmd
Km W3’txJunr speed Soostw
R@acement (Includes
External $3@ng & Mounting
G@@
BracksL Spring to Governor
Link
Kit, Dit@tragm Replacement
(Irmkmea Gaakefs}
Gsaket, Diaphragm i%fe
Gasket, Bcmeter to Manifoid
6pring. internai & Externai
Bracket, it’tterna! Spring
Adjtmtment
i%. Cotter (3/32 x W&’) Adjustment Bracket
REF.
?40.
a
9
PART
Rio.
15(HM66
516-0085
1
1
10
1
11
*
12
PART
DESCRWTK)N
$L!D
815-0148
4
j~
~~~~~
14
813-0110
%
2
15
853-0668
2
Piate. Diaphragm
Pin (3/32 x 3/4) t3iapbragrn Lever Pivot
Housing. Vacuum Eacster
(Not 3oid $3eParateiy]
Cover. Vacuum Booster
i-iou_sir?Q{Mot 3oid Separately)
Screw, Machine - Hex Head,
Siotted (#8-32x 7/8”)
i%, Vent
Screw, Machine - Round Head
{#10-32 X 2)
~~~hqrr
Loc~
. Ej@rn~[
Tdoth. [#IC)
929-4RS0 (OCTOBER 197s
Redistribution or publication of this document
by any means, is strictly prohibited.
FUEL sifsmivi
a
((3AS4MSOM+4E
and wks)
- !m?s
$43,s,6
MOTE ParisN@ShOwi’th this iiiustt’atiwqRdw’ to
GasG4iRe
i%d sy8tum.
F
?6
,6
.
REF.
km.
:
“3
,
PART
m.
%46-03%1
.S15-ms?
M8-O1O7
4
5
6
tttwoool
7
526-0015
&m@lo
Pm
mEscRtmo?4
Regulator.
GSS
Ptug,SqUere
He@
Veng Regukstor
Nut, Hex (1/4-20)
Washer, Lock - Spring (5/16”)
Screw, Cap - Hex He@
(1/&20 x 1-3/4”)
washer, Flat (W32 ID K
9/16” OD x 1/?6”)
Ni~laJ/6
x 1“ Long],
HEF.
No.
PART
No.
?0
13
50!%0139
!505-0131
$2
13
30?-0372
505-0020
*4
505-0302
Nipple (W8x 2“]. Fipe
Bushing (3/4 x 3/6”),
Reducer
Valve, Magnetic
fhmhi.lg (3/4x 1/4”),
Reducer
Ni~:
(1/4x 112 Long),
15
16
17
50M726
503-0032
$46-Old?
Hose, Fuel
Clamp, Hose
Pipe, Fue! - Carburetor
PART
0E!3CWPTiW
Elbow (3/6’”]. Pipe
a2743M of
{O(XOSER
ten)
Redistribution or publication
this document
by any means, is strictly prohibited.
FUEL SYSTEM (GASOLINE)
22
23
10
31
+(
fi
P
!
20
,35
--=(,’
36
-*
33
i,,,
1;
@
21
7
\
o
5-- 16
28
30
*
-’I
5’%
*
t
11-24
27
--”
““3 4
9274380 (OCTOf4ER !S
Redistribution or publication of this document
by any means, is strictly prohibited.
REF.
?40.
1
PART
No.
815-0190
ml’.
USED
1
28504030
1
3
815-0285
2
4
526-0082
2
5
6
7
332-0527
153-0114
IW17
1
1
1
1
502-0395
2
2
PART
DESCR!PTIO?4
Screw. Machine - Fillister
Head (#10-32 x 7/8”) Keys 4,5
Washer, Lock - Spring ($I1O]
Keys 4,5
screw. Machine - Roiind Head
(#l(W2 X 5/16”) - Keys 4.5
Washer. Ffat - Brass
(.2 W x 1/2- OD x ltlw]
Keys 4,5
Terminal, Spade - Keys 4.5
Cover, t.%oke - Keys 4.5
Exhaust. Choke - Kevs 4.5
Connector. Keys 1.2
Head
=-.
tip - -X
(1/4-20 x 1-1/2-)
Washer. Lock - Spring (1/4-)
2
1
14%0078
Gasket. Carburetor
CARSURE7CM? (Includes Mounting Gasket) - See Separate
Group for Components
Gasoline
1
Key 1 (Menu%! Chtie]
142-0363
1
142-0364
Key 4 (Electric Choke)
Ges-GasoMle
1
142-0367
Key 2 (Mtwma$ C$mke)
~
Key 5 (Electric Choke}
1424366
1
142-0Y2
Gas Only - Keys 3.6
1
t+srness, Wking - Kay% 4.5
I
Connector. Lead - Keys 1,2
~
fq~t- *X (#&w)
REF.
NO.
18
19
20
21
22
23
24
25
26
27
28
29
w
31
32
33
34
35
38
PART
NO.
650-0025
502-0313
800-0006
QTY.
USED
PART
DESCRIP’f”!ON
Washer, Lock - Spring @f8)
Elbow. Fuel Pump - Keys 4,5
screw. Cap - Hex Head
(1/4-20 x 1-1!4-)
PUMP, FUEL (.% Separate Group for Components)
149-0650
1
Keys t,2
14s1553
1
Keys 45- Kit Fta@eces Original
Equipment (Components of
original pump not add
sapamtely) - Spec R
149-1541
1
Kay 5 Ba@n Spec V
502-0313
1
Elbow, Keys 1.2
502-0196
Elbow, Keys 4,5
800-0054
Sorew. Cap - Hex Head
;
(%’8-16 X y)
6S0-0050
Washer, Lock - Spring (3W)
2
154-0013
2
Gasket. Make Manifola
~54*3
Manifold, Intake
813-0130
i!
Screw. Machine - Round Head
(#lo-32 x 2-]
Washer, Lock - ET (#lo}
853-0006
2
1
8ooster, Vacuum Speed
150-0433
(Includes Externsi Spring
and Gesket) (Refer to
separate group for coi.~ponents)
-i
502-0395
Connector. Keys 4,5
1
153-0351
Choke, Manual - Keys 1,2
1
f3racket and Ciip - Choke
153-0263
Cable - Keys 1,2
3
503-0301
Clamp, HOW
2
Washer, Lock - ET (1/4”)
853-0013
Nut, f+SX (1/+20]
2
662-OtlOl
:
2
SS7-0S0 (OCTOBER 1S79)
Redistribution or publication of this document
by any means, is strictly prohibited.
CARBURETOR
PARTS
42-
-&!?
39
b
k
0
-40
e-
&
?4
40
Redistribution or publication of this document
by any means, is strictly prohibited.
CMW3URETORPARTS
REF.
NO.
2
3
9
10
11
12
13
14
15
17
pg$~?
NO.
en.
l$sm
PART
DESCRtPTlON
CAR@WiETOR, GASOL!NE (Includes Mounting Gasket}
1424X363
f
Key 1
142-0364
1
Key 4
CARBURET(3R, GAS-GASOLINE (includes
Mounting Gasket)
1
Key 2
142-0367
142-0366
1
Key 5
%lMi372
1
Carburetor. Gas - Keys 3,6
SCREW, MACHINE - FILLISTER F!EAD
10-24 x 1/2
8?5-0103
1
10-24 X &’fY
815-0109
2
815-0091
2
“*Screw (4-40 x 3/16”]. f220ke
Fly - Key 1.2.4,5
FLY, C3-iOKE
142-0055
Key 1,2
1
142-0037
1
Key 4.5
1
142-0205
Sleeve Assembly. Choke
(coved
SHAFT ASSEMBLY. CHOKE
Key 1,2
1
142-0217
Kay 4,S
1
142-0183
1 “’Straft. Fioat - Key 1,2.4,5
142%0038
1
142-0031
“Gasket. Body to Bowl
“Gasket - (1) Float Valve Seat
148-0017
2
(1) Main Adjusting Needle
Retainer
1 ““Valve & Seat Assembly 142-0049
Key 1,2.4,5
‘Gasket, Nozzle
142-0032
Nozzle Assembly - Key 1,2,4,5
142-0285
Flat & Lever A~mbly
142-0361
Key 1,2.4,5
Lever, Idle Stop
1
145-0008
1 “Wee@% ldie Actj@iw
142-0040
2 used on Key 2,5
Spring, Idte Needie Adjimt142-02S2
ing -2 used on Key 2,5
Spring. Wwottle Stop
1
142-0035
Adjusting Screw
1
Screw, Machine - Ro!md Head
812-0063
(6-32 X I/Y)
“*Screw,
2
Machine - Oval Head
815-0072
(4-40 x 1/4} - Throttle Fly
Fly. Thrott!e
%42-0369
REF.
NO.
PART
NO.
an.
WED
●“Shaft Assembly, Throttle
20
21
142-0366
142-037Ci
22
23
142-0046
142-Q206
24
14%0045
1
25
26
27
516-0027
142-0041
1
1
28
29
505-0053
142-0042
30
31
32
142-0343
870-3053
813-0103
2
1
1
33
148-0126
1
34
509-0091
35
148-0131
36
146-0010
1
37
502-0034
1
38
149-0030
1
39
40
41
42
148-0008
51s-0075
502-0074
142-0015
J4j~78
142-0033
1
1
1
1
1
1
1
142-0371
●
.*
PART
9ESCRIPT30N
Nut & Jet. NOZZkr Key ?,2,4,5
Retainer, Mln Adjusting
Packing, Main Adjusting
Naedle
Retainer, Main Arijuatirtg
Needie Packing
Pin, Main Adjusting Needle
●*Needle, Main Adjusting
Body Assembly (Not Sold
Seperate!y)
Plug, Gas Wet
Needle Assembly (includes
Packing, Nut & Retainer]
Bushing, Throttle Shaft
Nut. Throtlie Stop
Screw (IQ-32 x 3/4),
Thr@tie Step r2iamp
Adspter, Csrtruretor Key 2,3,5.6
Gasket, Adapter Mounting Key 2,3,5,6
Screw, Adapter Adjusting Key 2,3.5,6
Spring, Adapter Adjusting
Screw - Key 2,3,5,6
Eibow, idie Line to
Adapter - Key 2,3,5,6
Line, idie I%ei Key 2,3,5,6
Lock. Choke - Key 5
Screw, Choke Lock - Key 5
Eibow, inverted - Key 2,3,5,6
Piug - Key 3,6
‘Gasket, Carburetor Mounting
●“Gasket Kit, Carburetor
(inc:udes Parts Marked ●)
Repair Kit, Carburetor
(inciudes Parts Marked ●“)
- Parts inc:dded in Gasket Kit 142-0033.
- Parts inciuded in Repair Kit 142-0371.
s27-03sll (ocToaEa
1979)
Redistribution or publication of this document
by any means, is strictly prohibited.
,-
NR CLEANER
#
.
a
REF.
NO.
!
w
1
1
.2
PART
NO.
UTY.
USED
2
3
4
5
6
7
CLEANER, AIR
140-0806
140-0399
503-0280
W.M-0107
503-0286
140-0211
146-0080
140-0403
1
1
3
1
1
1
1
1
8
140-0068
1
PART
DESCRIPTION
Keys 1.2,3
Keys 4,5.6
Clamp, Hose
Clamp. HOW
Hose. Flubber (Molded)
skew, l-lose
Inlet, Carburetor Air
Cup Assembly (includes
Screen) (Parf of Air
Clearw]
Screen, Atr Cleaner
(Part of Air Cleaner)
..
“
‘
‘/”
“J-=7
I
I
1-
&.-
1
—-
—-—
—----
.
4
FUEL TANK - KEYS 1,2,4,5
REF.
No.
1
2
3
4
5
6
7
8
9
10
11
PART
NO.
my.
LfSED
PART
OESCRIPTKM
159-1022
1
Tank, 5 Gallon Fuel
CAP& PICKUP ASSEMBLY, FUEL
159-0996
1
Key 1,2 (lnclw%?s Parts
Msrked +)
159-1029
f
Key 4,5 @wiudes F%wts
Marked “)
159-1000
3 *+Gasket, FUG;Tank Cap
502-0428
1
+Nipple, Quick Disconnect
(Vent)
502-0399
1 *+Filter, Ball Check
~ ‘H-he,
503-0656
Fuel
502-0398
1 ●
+Coupling, Male
159-1030
1
‘Vent
!502-0003
1
*Connector, Inverted Male
159-0997
1
Line, Fuel - Tank to Pump
159-1026
1
Line, Fuel Vent - Key 1,2
r
———
1- ..—
-.
—.
i
I
11
+ - Included in 159-0996 Fuel Cap & Pickup Assembly.
.- Inc!tided in 159-1029 Fuel Cap & Pickup Assembly.
I
-——_
_-
Redistribution or publication
this document
927-0~of(OCIOflER1S7
by any means, is strictly prohibited.
FUEL PUMP PARTS (ELECTRIC)
REF.
No.
PART
Fm.
PUMP, FUEL
149-1541
7
2
3
4
5
6
7
8
~
10
349-0550
149-1445
149-1447
149-1446
149-1453
149-1452
149-0767
349”3453
149-1450
149-1449
14%1448
$?l&#
PART
DESCRIPTION
Keys 4,5- Replacement
Pump - Sea F&Me
Keys 1,2
Filter
Magnet
Gasket. Cover
Cover
Piunger
Spring, Plunger Return
Spring Cup & Valve
Gasket, Spring CUP
Washer, Cup Gasket
Retainer, CUP & Plunger
1
1
1
T
1
1
?
1
1
1
1
1
?W?T& 149-1553 R@acernent %& Pump Kit to rep!ace
original pump used cm Keys 4,5 Spee R, contains the
149-1541 PIJrnp.
$2’7-0360 [OC’R3$WR 1979)
43
Redistribution or publication of this document
by any means, is strictly prohibited.
IGNITION
SYSTEM
5
10
11
=&
REF.
NO.
PART
NO.
1
160-1040
2
160-0043
3
160-0723
4
160-1041
5
160-1135
160-0257
-6
7
8
9
5=74
10
SCREW,
602-0035
802-0034
312-0027
ii
SCREW.
. 8i5-0350
m%
USED
1
PART
DESCRWTtON
Gasket, Bn%aker Eiox Keys 1,4
1
Gasket. Breaker Box Keys 2,3,5,6
Plunger, Breaker Box 1
Key-s 1,4
1
Bushing, Breaker Box Keys 1,4
1
Box Assembly, Breaker Keys 1,4 (See separate
group for components)
1
Box Assembly, Breaker Keys 2,3,5,6 [See separate
group for compcments)
Washer, Flat (17164” ID x
2
%%” CHl x V16) - Keys 1,4
Washer, Lock - Spring (1/4)
2
MACHIN: - SOCKET HEAD
Keys 1,2,3 (1/4-20 x 7/8]
2
Keys 4,5,6 (1/4-20 x 3/4)
1
Condenser, Ignition Coil
Suppression
CAP - HEX HEAD
1
Keys 1,2,3 (1/4-20 x 5/8)
1
Keys 4,5,6 (#10-32 x 3/8”)
REF.
NO.
NO.
12
8WOO06
2
13
14
15
16
862-0001
166-0590
.A - ---~m-uDr28
COIL, IGNITION
! 66-0643
~
$
1
166-0646
1
17
18
19
20
2%
22
PART
DESCRIPTION
USED
1
Washer, Lock - EIT (1/4”) Keys 1,2,3
Nut, Hex (1/4-20) - Keys 1,2,3
Bracket, Coil - Keys 1,2,3
Clamp, Coil
Begin serial #A760998660
During Spec R
prior to Serial #A760998660
During Spec R
CABLE, SPARK PLUG
16-3/4” Lzng
1
167-1595
12” f-ong
1
167-1596
Nipple, Rubber - Coil 2
160-0558
Begin Seriai #A7609986Wl
During Spec R
PLUG, SPARK
Non-Resistor Type
2
167-0241
Resistor Type
2
167-0237
Bracket, T~ming
166-0519
Nut, Knurfed - Coi! ;
166-0804
Prior to Seriai #A760996660
During Spec R
1
Lead (4 foot piece of
334-0026
Viire)
027-02SQ [OCTOBER 1979
Redistribution or publication of this document
by any means, is strictly prohibited.
BREAKER BOX - KEYS 1 and 4
REF.
Nil
9
1
2
3
4
5
6
7
8
9
PAW’
NO.
QTY.
USED
160-1”135
1
1
1
1
1
1
1
1
2
160-0931
160-0002
16(P0349
160-0075
160-0428
160-0150
160-0930
850-0025
812-0077
Guide, Plunger
Point Set
Terminal and Block Assembly
Cam, Point Adjusting
Strap, Point Set to Terminal
Gasket, Cover
Cover, Breaker Box
Washer, Lock - Spring (#8)
Screw, Machine - Round Head
(#8-32 X 3/8”)
Condenser (.3 Mfd)
Screw, Socket Head
(1/4-20 X 7/8”)
Washer, Lock - Spring (1/4)
Washer, Flat (17/64” ID x
1/2” C)D X 1/16)
Bushing, Guide
Gasket, Mounting
Plunger, Breaker
WickScrew, Machine - Round Head
W/ET Washer (#8-32 x 5/16”)
2
312-0069
802-0035
1
2
1
12
13
850-0040
526-0214
2
2
12
14
15
16
17
18
160-1041
150-1040
160-0723
160-0261
815-0285
1
1
1
1
2
-13
PAW
OESC!WPW?N
~mx fiwmbt~,
Complete
16
i-
BREAKER
REF.
Um
,.-.
PART
.N~+
160-0257
1
2
3
4
5
6
7
160-0930
160-0150
160-0002
160-0428
160-0349
160-0075
812-0077
8
g
lIJ
11
12
850-0025
160-0262
312-0069
850-0040
802-0034
PART
DESCRWTION
WY.
USED
1
1
1
1
1
1
1
2
2
1
1
2
2
13
518-0049
3
14
160-0043
1
4
\
Box Assembly, Breaker Complete
Cover, Breaker Box
Gasket, Cover
Point Set
Strap, Point Set to Terminal
Terminal and Block Assembly
Cam Point Adjusting
Screw, Machine - Round Head
{WI-%? X 318”)
Washer, Lock = Spring (#8)
Guide, Plunger
Condenser
(1/4”)
Washer, Lock - spring
Screw,
Machine
- Sucket
BOX - KEYS 2,3,5,6
Head
(1/4-20 X 3/4)
Screw, Machine - Round Head
W/ET Washei (##8-32x 1/4”)
Gasket, Breaker Box Mounting
3
13?!
13
-8
r
9
Redistribution or publication
this document
927-02S0of(OCTOBER
1979
by any means, is strictly prohibited.
GHUERA7’OR
7
,46
S274W80(OCT05ER
46
ism)
Redistribution or publication of this document
by any means, is strictly prohibited.
GENERATOR
REF.
NC%.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART
NO.
QTY.
Usm
PART
DESCRIPTION
R(3T(3R ASSEMBLY. WCWND (Includes Parts
Marked ●
)
1
201-1903
60 t+ertz Sets, Spec R
through U
~3.~~3
1
60 Hertz Sets, Begin *C
V
1
201-1912
50 Hertz S@s
1
“Hub. Drive - Spec R
232-2316
through U Only
1
515-0006
Key, Rotor to Crankshaft Spec R through U
1
Wearing. Rotor (Be!!)
510-0047
1
clip. Bearing Stop
232-0596
Stud, Rotor Thro@h
520-0733
STATOR ASSEM;LY, WOUND
1
60 !iertz
220-1821
1
50 Hertz
220-1822
LEAD ASSEMBLY, BRUSH
a
Btade Type Terminals (9)
336-3893
3
Blade Type & Round Type
336-1890
Terminals (4-)
1
336-2110
Blade Type & Round Type
Terminals (6”)
2
Jumper. Ground (3-lA?j
336-0186
BLOCK ASSEMBLY. BRUSH {Includes Parts
Marked +)
1
Bottom
212-0352
1
R!ght Side
212-0345
1
Top
212-0346
1
Left Side
212-0353
1
Adapter, Ganerator to
231-0164
Engine
2
Screw, Cep - Hex Head
600-oo51
(3/8-16 x T-1%”)
4
+Brttsh, OommutaWr
214-0095
8
+Brush. Collector Ring
214-0096
12
+Spring. Brush
212-1232
Washer, Lock - Sprin9 (3/8”)
2
Washer. Flat (1W37 ID x
2
526-0030
7/8 OD X 1/8)
1
Cover. Fan
232-2107
1
Wrapper, End Bell
234-0362
1
Bell, End
211-0187
NE:.
NO.
PART
NO.
21
Em04044
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
WV.
USED
PAM
DESCRIPTION
4
Screw, Cap - Hex Head
(5/16-18 X 7-112”)
F%, !?011(1/4x 3/4”)
8
518-0182
1
232-2321
Support. Generator
1
203-0152
‘Commutator
1
204-0*10
“Collector Ring
‘
4
600-0050
screw. Cap - Hex Head
(3’S-?6 X 1“)
4
850-0050
Washer, Lock - Spring (3/8)
1
205-0090
Fan, Generator
1
515-0007
*Key, Drive Hub
1
870-0203
Nut, Hex (7/18-20)
1
850-G05S
Washer. Lock - Spring (7/16’)
4
882-0015
Nut, Hwx (SU&18)
4
850-0045
Washer, Lock - Spring (5/15)
4
.?’?6-0115
Washer, Flat (11/32 ID x
11/16 OD X 1/16)
4
812-0158
Screw, Machine - Round Head
(1/4-20 x 1-1/2)
4
850-0040
Washer, Lock - Spring (1/4”)
HARNESS ASSEMBLY, WIRING
1
338-0642
Spec R through U
1
Begin Spec V
338-0946
Resistor, Tapped
1
353-0047
Washer, Centering
2
304-0015
Bracket, Resistor Mounting
2
304-0706
1
Screw, Machine - Round Head
8%2-0118
(#10-24 X ~)
1
Washer, Lock - Spring (#10)
8504)030
1
Nut, Hex (#10-24)
860-0011
Rectifier, Diode
1
35?-0020
8
Washer, Lock - ET (#%0)
853-0008
Nut, Hex (#10-32)
8
871-0010
4
Washer, Flat (.2W !D x
528-0049
7/18 00X 1/32)
Screw, Machine - Hex Head
4
815-0341
Brass (#10-32 x 1”)
Screw, Tapping - HWH
17
8$5-0359
(#10-32 X 7/8”)
+-
Parts !ncluded in Brush Block Assembly.
“ - Parts Included in Rotor Assembly.
e27.osse (Ocmsm
47
1$7
Redistribution or publication of this document
by any means, is strictly prohibited.
CONTROL
(REMOTE)
- KEYS 4,5,6, SPEC R THROUGH
26
I
20-4
U
.
/&p
?3EF.
PART
NO.
NO.
1 30X3484
QTY.
2
815-0350
1
3
3
WM859
1
4
815-0365
4
53m0m5
1
8
812-0077
4
7S534005
8
8?Lb8283
9
3G1-3481
10
815-0350
4
4
1
4
?1
12
13
4
1
1
S564003
307-1166
8i21-OOtY’
REF.
NO.
mm
cove?.
corwrol
Screw. lapping - Hex Head
(#l@32 x 3/8)
~~ntrol Assembly, Complete
(See separate illustration
for component parts)
Screw, Tapping - Round Head
(#8 X ~4”j
“Adapter, Start C%mtrol Key 6
“Screw, Machine - Round Head
(#6-32 X %’8)
‘washer, Lock - ET (#8)
Nut. Insulator
Bracket, Control Mounting
Screw, Tapping - Hax Head
(#@-32 x 3/8”)
Waaher, Lock - EIT (#10)
Solenoid, Start
screw, cap - HWFi
(1/4-20 x Wa)
%4
15
16
17
1$
1$
20
21
22
23
24
25
26
FART
NO.
PART
DESCRIPTION
332-0142
82%-0010
Terminal, Lug
Screw, Cap - HWH
(1/4-20 x 1/4)
6S6-0006
1
Washer, Lock - EIT (1/4)
330-0004
1
Cover, Outlet Box
1
508-0179
Grommet, Outlet Box
33Q-0074
i
Box. AC Outlet
815-0350
2
Screw.
Tatminci - Hex Head
(#16-32 x3/~)
301-3580
1
Panel, Control Mounting
321-0194
1
Fuse (!3Amp, 32 Vo!t)
321-0?33
1
Fuse Holder (Includes Fuse)
HARNESS, WIRiNQ - ENG!NE CONTROL
‘
336-0891
1
Keys 4,5
336-0738
1
Key 6
300-1227
1
●Control, Disconnect Adapter
(See separate illustration for
component parts)
332-0942
18
tie, Wire
“ - Effective Serial Number 0675954965, During Spec R.
9274S60
48
(OCTOBER 1$?9)
Redistribution or publication of this document
by any means, is strictly prohibited.
CONTROL ASSEMBLY
[300-0859)
Ti32
II
I I
SI
II
-Em-
m=-
!
-L!x!J-
0
0
L-1
3,4,5
REF.
Wt3Al
Alcl
A1C2
AICR1
A1CR2
AICR3
A1CR4
A1CR5
AICR6
AICR7
43CR$
AlCFt9
AICR1O
Alal
A3U2
AIG3
A1Q4
A~Q~
AIRI
Alf%2
A1R3
AIR4
A1R5
PART
w.
300-0859
355-0Q26
3564X)46
357~8
357-C028
358-0054
357-0004
357-0004
357-0004
359-0026
357-0017
357-0017
357-0013
362-0018
362-0033
36.2-ilJ28
362-0011
362-fNll 1
353-0043
350-0437
350-0977
350-0433
350-0404
mYUSED
1
FART
oEscR$PTmN
NQ=
Control Assembly
Capac@cw, .47 Mtd
Capacitor, Electrrslyhc -5 k%d
Flectifler
Rectrnher
Dmde a~d i-feat Sink
F@ctlfler
Recnfter
Re@Efler
Dmcfe
Recflfwr
Rect~fler
Rechfier
Transmtor
Transistor
Transmtor
Transis%x
Trarrwstor
Reswtor - 35-Clhm, W Wa!t
Res@or - 120K-Ohm. 1:2 W. 5%
FteswWr - 390-Ohm. 2 W. 5%
ResiSFof - 47K-ORm. li2 W 5%
Resistor -5 lK-Ohm. 1~2 W, S%
PART
NO.
AIR6
AIR7
A7Rg
AIR9
A1R1O
Alf%12
AIQ13
AISI
352-0165
350-0355
-.*. ti%-lri
.2~~-V~
EZ
350-0530
350-0983
35G-0673
350-0404
306-0323
AIS2
308-0320
AlTf31
AITB2
1
2
332-1450
332-1450
332-1454
308-0378
853-0003
860-0006
PART
OESCRiPTION
Resistor
Rewstor
Reskstcw
Resistor
Resstor
1
4
3
4
5
QTY.
Lfff20
4
4
-1 -Onrn. 1 .2 W. 5°0
- 47-Ohm. 12 W. 5%
- 470-Ohm. 1‘2 W. 5°- 330-Ohrn 1 2 W 5°10
- 6130-Ohm 2 W. 5°0
Resmtor
- 270-C?hm 1 W 5°0
Rmstor -5 lK-Ohm. 1 2 W. 5%
Svwtch - Double Pole. DOuWe
Throw
SwNctI - Double Pole. Double
Throw
Termmal Block
Termina! Block
Printed Wrong Board
“Reeker and Spring (Replaceable
part of switch AIS1 )
“Screw, Machine - Round Head
(#6-32 X 3/8”)
“Washer, Lock - ET (#6)
“Nut. H$?x {#6-32)
* - Parts Inclucfad in 300-0859 Control Assembly
S27~
49
(OC?OeE~1~~)
Redistribution or publication of this document
by any means, is strictly prohibited.
REF.
NO.
PART
w.
300-0935
El+
&5-8
HI
?(1
K2
~~p?
MP2
TBI
WI
WY.
PART
DESCRIPTION
USED
1
Control,
$MaR Adapter
Termina! Lu~
Termina$ Lug
Rivet Blind
Relay, Armatun2
Retay. Armature
!l$m~ket, Mounting
Bracket. NWuntmg
Printed Wiring Boar@
Harneas. Wiring
332-1511
332-1489
818-0005
307-1185
307-1185
332-$=s
332-16S6
332-1491
338-0680
i
\
‘&
DISCONNECT
ADAPTER
CONTROL
(lhe Effective Serial Number 06?5954985
REF.
WI.
PART
NO.
300-1227
QTYWNEm
1
During
Spec R]
PART
DESCR!PTKIN
CcrntroL Diacormect
Adeoter
Capacitor (2.2 Mfd, 20%,
35 Volt= DC j
C2
35%0039
1
Capacitor (.002 MM.,
50 volts)
CRI.2.3
CR4
El -4
l-n
MP1.2
01
Q2,3
R1
R2
357-LKi04
3W—WJ36
332-1511
818-0005
332-1856
382-003S+
382-0011
350-3124
1
R3
350-0527
Rectifier
Diode
Terminal Lug
Rivet, Blind
Bracket. Mounting
Transistor
Transistor
Reaistor(100-0hm,
2 Watt, 10%]
Resistor (WOO-Ohm, 1/2 Watt,
10%]
fl~gr
(180-r3hm, 1/2 Watt.
Reaiator [2400-OtMn. 1/2 Watt,
w)
Rs~or
(3000-Ohm. 1/2 Watt,
R4
R!i
me
, -v
3s0-0411
TEH
332-1833
WI
:
4
1
1
33%-0935
Resistor (10,000-Ohm,
5%)
Printed Wtring Ward
Harneas, wiring
1/2 Watt,
927-03M
(OCYOl!ER 1979)
Redistribution or publication of this document
by any means, is strictly prohibited.
CONTROL
(SET
MOUNTED)
- KEYS 1,23
9
Q
0
4
3
4
o
E’
6
IT
Q!?
7
o
a
11
Rff.
No.
PART
rum
PART
DESGRWltON
:
z=
3 305-0235
4
305’-0254
5 307-?052
6353—WM6
7
304-0292
8
306-0928
9308—W69
10 606-0109
Emx. Controi
Cover” Contro# f30x
Rectiiier (70 Amp, IWI VoR]
Sink, Heat-Rectif~w Mounting
Reiay, 6 Volt
~q~b. .“. fe-mm
~-v. -s,, -cm W.wk
..-..,
Insulator, Resistor Mounting
Switch, Start
Switch, Ignition
Gr~’ewtt, Rubber - For 1“’
11
12
Terminal, Ground
Raeistor (3WOhmi 5 Watt)
332-0142
304-9251
e274s60
(Ocmmn
197s)
Redistribution or publication of this document
by any means, is strictly prohibited.
(REMOTE]
- KEY !!, BEGiN SPEC V
*.
4 -’4
id
‘
w-d
-.
\.
“\ ~
e ‘-”-
2
%$
~
$27-o$aO (ocm5ER
52
1979]
Redistribution or publication of this document
by any means, is strictly prohibited.
CONTROL (REM4NE) - KEY 5, BEGIN SFEC V
REF.
No.
PART
NO.
PART
DESCRIPTtOId
i%
1
2
516-0056
821-0004
1
3
4
301-4545
FUSE
321-0146
321-0174
821-0004
1
5
1
1
-1
4
6
7
&
321-0175
821-0004
2
1
2
9
870-0131
2
307-1575
821-0008
2
2
12
13
14
307-1617
331-0088
S12-0087
1
1
1
PART
NO.
REF.
N~.
304-0580
608-0015
870-0221
1
1
1
352-0163
3
301-4442
357-0030
821-0008
1
;
22
23
24
506-0208
1
821-0004
;
25
870-0131
2
26
27
30%4441
1
1
28
29
30%4634
338-1292
1
1
15
16
17
screw, Wing ($W-32 x WY’)
Screw, Self-1ocking - HWH
(#lf&32 X 5/16”)
Ccrvw, Control Box
10 Ampere
5 Ampere
Screw. SeIf-tocking - HWH
(#lo-32 x !M16”)
Fuseholder
Switch. Toggle - StarLfStop
Screw, self-locking - HWH
(WI-32 x 51’16]
Nut. Hex - With External
Tooth tackwasher (#10-32]
“Relay
-Screw. Seff-toeking - HWH
(IM-20 x 5t16]
Solenoid
Insulator. Bushing
Screw, Machine - Round Head
($!8-32 x 1-1!2-)
wY.
Wf!m
:
21
308-0191
“ - Parts Included
PAW
DESCRIPTION
Insulator, Mounting
Insulator, Washer
Nut, Hex - Wtth External
Tooth tmckwasher (W-32)
“Resistor. Fixed, VMrewow}d
(loO-Ohm. 5 Watt;
Panel, Controi
● Diode,
Rectifier
Screw. %!f-lorking
- tiWti
(1/4-20 x !&W’)
Irwu!atrx, BusRin~
Insulator, Bushing
Screw, Self-locking - HWH
(#10-32 X 5!16”)
Nut, Hex - WNh External
Tooth Lockwasher (#10-32)
Regulator, Voltage
Plate, Mounting - Relay
and Regulator
Box, Control
Harness, Wiring (Includes
Parts Marked “)
in 338-1292 Wiring Harness.
S27-03S0 (OCTOaER 1979)
53
C2
Redistribution or publication of this document
by any means, is strictly prohibited.
18
17
\
-?
S2%ow0 (OCTOBER 197s
Redistribution or publication of this document
by any means, is strictly prohibited.
HCXMNG
REF.
?40.
PAR?
NO.
REF.
NO.
PART
E$ESCRWWMd
OTY.
USED
PART
NO.
QTY.
USED
1
405-l%M
Housing
14
526-0054
2
2
PANEL, REAR HOUSING
1
405-? 927
Keys 1,2,3,6
1
405-2170
Keys 4,5
1
403-1000
f3sse, Mounting
Molding, Trim
2
403-1001
8
Screw, ‘Machine - Round Head
813-0105
(10-32 x 1-1/4”:
WM. t+eX (#10-32)
8
WO-W31
3
t-bid-down Assembly, Fuel
403-1002
Tank - Keys 1,2
Straw Eye. Wood - Fue!
815-0363
!5
Tank Hold-down - Keys 1.2
CABLE. EMTTERY
Negative
4-i6-cJo49
1
1
Positive
4?6-0549
Tray. Brmety
i
4W0538
Frame, Battery Hold-down
416-!M12
416-0541
:
Stud (5!l&18 X 7-1/2”)
Battery
Hold-down
Nut, *X (W16-113)
2
862-0015
15
16
17
18
19
20
21
850-0045
815.()@3~
406-0360
815-0382
408-0359
405-1925
!526-0013
2
5
1
4
1
22
526-0iM9
0
23
24
25
159-1031
405-2175
600-0008
1
3
4
26
27
850-LWO
5X-0015
4
4
28
862-0001
4
3
4
5
9
%
Assembly, Unit
(includes Parts Marked “)
●
- Parts Included
:
PART
DESCRIPTION
Washer, Flat (21/64” ID x
3/4 or) x 1/16]
Washer, Lock - Spri?y? (5/16)
~Ok, Lag (3/8X 3“)
Ptate, Hasp
Screw, Wood (#8 x 3/4’”)
“Hhge. Hasp
●Duct, Air Housing
Washer. Fiat (25/64” ID x
1“ 00x 1/16’)
Washer. Flat {7/32 ID x
1/2” W)= 1116”)
Bracket, Gas Can - Keys 4,5
Hood, Gas Can - Keys 4,5
Straw. Cap - Hex Head
(1/4-20 x 1-1/4)
Washer. Lock - Spring (1/4”)
washer, Flat (9/32’ ID x
9/16” OD x 1!16)
Nut, *X (1/4-20]
in 405-1928 Housing assembly.
S27.OWQ
55
Vxwem
1s7s)
Redistribution or publication of this document
by any means, is strictly prohibited.
AIR HOUSING
P
12
“-
11’
$
‘,*Y”
\
810
REF.
NO.
PART
NO.
PART
DESCRIPTION
:Zb
1
734-0589
2
HCW!31NG, BLOWER
134-2522
1
134-2522
1
1
134-2102
1
3
W4-0588
1
4
SCROLL, BLOWER
*9A
1*— 9?
1*3916
1
5$7-0035
1
608-0166
1
517-0021
SCFtEW, CAP - l-lgX
821-0018
4
5
6
7
a
9
10
11
12
02%0006
526-0015
4
4
653-0013
134-2956
8?~21
4
1
4
Housing, Cylinder
Left Side
Air -
Keys 1.2.3
Keys 4,5,6- Begin Seriaf
#221 189 During Spec R
Keya 4,5,6- Prior to Serial
#221 189 During Spec R
Housing, Cylinder Air RiaM Side
HOUSltiG
Spec R through U
Begin Spec V
Ptug, Dot Button (1-1/16”]
Grommet, Rubber - Keys 1,2,3
Plug” Dot Button (7/8]
HEAD
Spec R through U
(1/4-20 X 5/8”]
Begin Spec V (1/4-20 x 1/2)
Washer, Flat (9132” !0 x
9{16 OD X 1/16”)
Washer, Lock - ET ($/4”)
Guard, scroll Outlet
Screw. Tapping - Hex Head
With ET (#10X 1/2”]
5
Redistribution or publication
of this document
9??-0SS0 @CTOSER
W7SY)
by any means, is strictly prohibited.
EXHAUST BLOWER AND REMOTE CONTROL
- KEYS 4 and 5
i
?
I
14
13
REF.
NO.
1
2
3
4
5
6
7
8
PART
No.
:s:5
PART
DESCRIPTION
REMOTE CONTROL, COMPLETE
300-1140
1
Keys 4,5- Spec R through U
(Includes Parts Marked ‘)
300-1819
1
Key 5- Begin Spec V
(Includes Parts Marked 8.)
815-0350
4
“&Screw, Tapping - Hex Head
(#W1-32 X 3/8)
301-3911
1 “&Cover, Control
●&Screw, Machine - Round Head
812-0066
4
(#6-32 X 5/8)
CIRCUIT BOARD ASSEMBLY
332-1716
1
“Keys 4,5- Spec R through U
(Includes Parts Marked t)
332-2264
1
&Key 5- Begin Spec V
(Includes Parts Marked ~)
332-1450
1 j$Termiriai f3iock
307-1165
1
* Relay
307-3347
1 ?~Relay, Time Delay
2
*&Grommet, Rubber
REF.
NO.
9
10
PART
No.
OTY.
USED
11
12
13
14
15
307-0597
1
HARNESS, WiRING
338-0893
1
338-1276
1
301-3910
1
313-0016
4
399-0092
1
405-2172
1
812-0156
2
?6
526-0015
2
17
18
850-0045
862-0001
2
2
“
&
~
~
-
Parts
Parts
Parts
Parts
Included
Included
Included
Included
in
in
in
in
PART
DESCRIPTION
●&Relay - Start/Stop
“Keys 4,5- Spec R through tJ
&Key 5- Begin Spec V
*&Box, Control
●&Spacer
Blower, Exhaust
Screen, Exhaust Blower
Screw, Machine - Round Head
(1/4-20 x 1-1/2”)
Washer, Flat (9/32” ID x
9/16’” OD X 1/16”)
Washer, Lock - Spring (1/4”)
Nut, Hex (1/4-20)
300-1140
300-1819
332-1716
332-2264
Remote Control Assembly.
Remote Controi Assembly.
Circuit Board Assembly.
Circuit Board Assembly.
927-03S0 (OCTOBER
197S)
Redistribution or publication
of this document
by any means, is strictly prohibited.
SERViCE KITS AND MISCELLANEOUS
REF.
No.
PART
No.
98-1100
160-0836
168-0103
16s-0095
52243164
TOUGH-UP
525-0137
525-0305
WY.
USED
PART
DESCRIPTION
1
Oecal Kit
1
Ignition Tune-Up Kit
1
Gasket Kit, Set
1
Gasket Kit, Carbon Removal
1
Overhaul Kit, Engine
PPJNT (Pressurized Can)
1
Metallic Green (16-oz.)
1
Non-Metallic Green (13 oz.)
NOTE: For other kits, refer to the Group for the
part in question.
S2742S0
(OCTOBER 1
Redistribution or publication of this document
by any means, is strictly prohibited.
CONTROL
{REMOTE
STARTING)
- OPTIONAL
e,
6
-2
9
3-4
REF.
No.
.PART
NO.
:STD
PART
DESCRIPTION
REMOTE STARTING
1
Standard Model (Includes
Parts Marked ●)
1
Deluxe Model (Includes
3m-Q98b
Parts Marked +)
815-U365 2 +Screw. Machine - Round Head
(#6-32 X l/~]
2
+N@. kk?X (~~=:
1
+Wetw,
Time Ta’mlizing
302-0865
1
+Dk3de
359-9034
1
+Meter, Battery Condition
302-06SS
iPan@ll
1
. -. .-., @n&Q!
301-3606
1 “+Switch, Rocker
30$-0341
1
“Panel, Control
301-3566
CONTROL,
1
2
3
4
5
6
?
8
9
10
Control.
“ - Parts included in 3CXM965
+ - Partshcludedin 3@0966 Control.
,27.osao (OCTOSER 1
Redistribution or publication of this document
by any means, is strictly prohibited.
900-0200
(1-76)
This Supplement applies to the s.WXX-3X/13(10Q
and the 6.S3U+-XR~13000
Hcmw: Standb
Generator Sets. Use this Supplement
with
the
927-0360 operator’s Manual and Parts
for the CCK sets and with 940-0360 Operator’s Manuai and Parts Catalog for
Catalog
the NH sets,
The new models, designated by the Spec Number 13000, :1.refully automatic
starting and stopping when used with an “C)nan” “ET’ series Automatic
Load Transfer Switch.
for
The automatic start-stop control includes a trickle battery charging circuit which
is used to maintain the starting battery of the generator set, The charge rate is
adjustable from !5Q-300 milliamperes.
The control panel includes a nilli,mmeter
for state of charge readings. The battery charger consists of a transformer, full
wave rectifier and resistors.
The trickle charge rate should be set to maintain
the tmit?s battery
at full
ckqe.
For the i?i~st
several weeks of operation, the
rheostat should be set and the battery condition checked frequently.
(Use a
Adjust
the
charger
for
a
minimum
charge
rate
that
will
maintain
h:;drometer.)
charge condition.
Eigher rates will shorten battery life. Large ambient
temperature changes may require a different charge rate adjustment.
The Cranking Limiter circuit breaker in the autcmatic start-stop control de-energi
the generator set starting circuit after 4S90 seconds of cranking time to prevent
runaing batteries down. Reset cranking limiter by pushing in the red button on
contYoI housing before clanking is again attempted.
The crafiking limiter is an
thermal relay which protects the engine cranking circuit.
electrically-operated
The. circuit is energized when the engine begins to crank and remains energized
If the e~gi~e ~oe~ not start, a heating e~~ment in the
until the engine starts.
limiter opens the cr~_k&n_g circuit after approximately one mirtute. ~ e~~-minute
~*~~~ 4_J~~~:*
period is required before attempting to reset the cranking limiter to
start the unit.
.
NOTE : If repeated attempts to start the set fail, check the fuel supply before
resetting the cranking limiter. Lack of fuel wiil cause the cranking limiter
circuit to energize each time set is cranked.
Schematics
of the generator set,
start-stop
coutro]
and
automatic
transfer switch
are also included with this supplement,
-?-he. This C&edes
a
Redistribution or publication of this document
by any means, is strictly prohibited.
ii!
- -.—
&;;
~-z
~jks-*’--=====j
-
4-----————–-+--+---------
—---
I
F
awn>
,—A.
#______+
—
[ .--—.
------—-T ~- ——---—
.-
●
m:
I
ii
L..-_..
-
_
,_..-
.,
_
,,
I
WHEN U5t~
“1
&
.—
WyR&tG
Em
-
* &mnmoEQ
4C LEAD
-01
-m
m
3!
H
w
.s3
m
ox
6.5
‘- ====-
How 3TW8Y
Nit
120/24m(
4 w
WIRIM3
‘3C#@
IMMmw
I *
SW* ah
Redistribution or publication of this document
by any means, is strictly prohibited.
e
TO GEM SET CQNTMLW7W-K3)
TO START SOLENOID ( K!- 3.;
V REM(!TF COilTW&@ZTS& !Q
TO REW3TE C.0NTROL[4ZTBI-3!
TO MM5TE COMTK% @ZTM-2)
70 LIME
12
W.K=--oii
POWER m.
.=i___
WRTS
- LIST
QTY~——–—–—-——”—”———
DEsCRIPTION
.—. —
\.._.
FfiRT N7@j@
~ >18
‘0~9i. lD
__! 1.5jilYcH””&-C6i@i~-
AMP)
=~mo
, f *(j*@ “——–-–—r
–-.—..J-....--–.-––—.+.=
——..l—___.—._—.._
~- “-El . .i–– . ....__&!
CONNECTOR- WIRE
p----~.. _Fllg _ -.--—
!_ I
FIKi_~ HOLDER ASSY
—____
.%
LINE
-
1-
SCHEMATIC
?
-----””--””----”–-–—+--”-+------—-–-—— -------
~–sr–”-+’———---‘_!... ‘———
+–-.. ..+._________ pS.W171X
- POWER
SENyY-——–-—
t
SWITCH -kncrto
“~——-”--”’””
“–I t~~UTRAL
5AR
]-----------_-_r__mL~
--._.
..—_
,,
I
1
.-—
—
!-——--–j————
~—..sz.
._.. TB~~3~
LINE
MA8
POWER
SENTRY
=—.—.—4~
ill+
b-—––––
.
!
--—-.
_——
——.—
--t------—-——----–
t–—-—
------.-–.-- ‘--–——.–—
L—---- ...,....---___ .....
L -------_L–..—
I
J-
___
_____
——
_
-_
___
ET+l=k;“<.
L
——
J
- REMOVE FUSE F(IR
POWER FAILLIRE TEST
Redistribution or publication of this document
by any means, is strictly prohibited.
PARTS LIST:
The ibllo-wing pai=ts apply to both the C(X and NH Spec 13000 Sets; tlse these parts
in place of/or in addition to those listed in the manuals.
Note: Parts that
are similar in appearance to those in the manuals are not illustrated.
The
to the nmbers
in the applicable Group Illustrations
refererice numbers correspond
in the manual.
CONTROL GROUP
REF. NO.
PART NO.
QTY. WSED
51
812-0077
2
52
53
853-0005
300-1227
2
1
“
DESCRIPTIOF$
Screw, Machine - Round Head
(#8-32 X 3/8”)
Washer, Lock - External Tooth #8
*Control, Disconnect Adapter
{Used beginning with serial
#0675954985 during Spec “R”
for CCK Sets and during Spec “F”
for NH Sets] Optional for use
.on earlier models.
.HO!JSING
GRQI’Jp
52
REF.NO.
PART NO.
QTY. USED
51
808-0024
4
52
300-1321
1
* - See Separate Group for Components
DESCRIPTION
Screw, Tapping - Round Head
(#8 X 5/8”)
*Control, START-STOP - Automatic
[Used beginning
with SPEC 13000
Models, optional For earlier models)
Redistribution or publication of this document
by any means, is strictly prohibited.
AUTO!4AT1CSTART-STOP CONTROL GROUP . OPTIONAL EQUIPMENT
/
18
/
-
1’
REF. W.
PART NO.
QTY. USED
4
1
1
1
DESCRIPTION
Screw, Tapping - Hex Washer Head
(#io-32 x 3/’8’$)
Ammeter
Diode, Rectifier
Circuit Breaker - ‘Time Delay
(Cranking Limiter)
Redistribution or publication of this document
by any means, is strictly prohibited.
AUTOMATIC
START-STOP
REF. NO. PART NO,
5
CONTROL GROUP - OPTIONAL EQUIPMENT
QTY. USED
(CoI~tinued)
DESCRIPTION
P
6
7
8
9
10
11
321-0067
321-0104
304-0217
301-4033
508-0008
332-0699
304-0717
12
307’-1496
13
307-149s
14
15
304-0538
304-000s
16
305-0129
17
31s0009
1
18
19
20
21
22
332-1925
331-0007
33~.oo47
331-$30io
5<,1-.4028
1
1
Cartridge - 1 Amp
Fuse Holder
Resistor, Fixed - 1 Ohm, 10W
Cover, Control Box
Grommet, Rubbe~
Terminal Block (6 Places)
Resistor, Fixed - 110 mill,
l/2W ~fiithLeads and Terminals]
Relay, Armature - SPDT, 120 VAC,
60 HZ, 8 Amp
Relay, Armature - SPDT, 24 VDC
i-USE!,
1
sm
Resistor, Fixed - 15 Ohm, SW
Resistor, Adjustable - 0-1S0 Ohm,
25 w
Rectifier, Selenium - Bridge, 26 ‘[DC,
300
As’Req:d.
1
1
MA
Transformer, Power, Stepdown - 11S to
~2 VAC, 12.5 VA, 5(3/40 HZ
!Mr],p, Marker
Cen~~ector, Conduit - Straight (1/2”)
Conduit, Flexible [1/2’’)-15” Used
Connector, Conduit - 900 (1/2”)
Box, Control
.AIT’.ACHING
WWARE
- NOT ILLUSTRATED
[Select as Applicable]
$11-010s
As Req’d
812-0059
812-Q061
S12-0063
812-0067
812-007?
~~~_~087
856-0003
526-0003
As Req’d
.4.1
1...-ta
.r.=qu
As Reqfd
As Req’d
As Req’d
k5 ReqPd
As Req’d
AS Req’d
As Req’d
As Req’d
As Req’d
As Req’d
As Req’d
526-0049
AS Req’d
860-0005
6xX&OO08
861-0008
871-0010
~fl&@zz
v..
304-0014
As Req’d
As Req~d
A.~Reqld
As Req’d
AS Reqld
As Req’d
812-0099
813-0013
850-002S
850-0030
853-0008
Screw, Machine - Round Head Brass
[10-32 x 1“]
screw , Machine - Round Head (#6-32 x 1/4”
Sere*, Machine - Rousd Head (#6-32 x 3/8”
.
Screw, Msf-hinQ
Round Head [#6-32 x 1/2”
..-W.,A..W
Screw, Machine - Round Head (#6-32 x 7/8”
Sc~ew, Machine - Round Head (8-32 x 3/8”)
Screw, Machine - Round Head [#8-32 x 1%”9
Screw, Machine - Round Head (#8-32 x 2%”)
Screw, Machine - Round Head (S10-32 X 2-3
Washer, Lock - Spring [#8)
Washer, Lock - Spring (#IO)
Washer, Lock - External Tooth (#10)
Washer, Lock - External/Internal Tooth #1
Washer, Flat (11/64” ID x 3/8” Oil x 1/52”
THK)
Washer, Flat Brass [0.200” ID x 7/16” OD
x l/32~t) THK
Nut, Hex (#6-32)
Nut, Hex (#8-32)
Nut,, Hex (#10-32)
Nut, Hex - Brass {#10-32j
Washer, Insulating Mica (’7/32’1ID x 3/4’’
Washer, Stepped -Redistribution
Resistor
Centering
or publication
of this document
by any means, is strictly prohibited.
DISCONNECTADAPTER CONTROLHWUP
REF.
NO.
c1
CR?
(2?2
CR3
~~4
El-4
HI
MPI
MP2
Q?
Q2
03
Rl
R2
R3
i?4
~fj
R6
TB1
WI
PART
NO.
300- t 227
356-0059
357-0004
3.57-0004
35?-0004
~~g.~~~
332-1511
818-0005
332-1656
332-1656
?Fi?.m%s
.-----362-0011
362-0011
350-1124
350-0536
350-0527
3s0-0396
350-0398
350-0411
332-1833
338-0935
QTY.
USED
1
1
1
1
1
?
4
4
1
1
1
1
1
t
1
1
1
1
1
1
1
PART
DEst2RiPTIol”i
Control. Ehsconnect Adapter
Capacttor.22Mfd
20%&5vdc
F?eclhher
Rectifier
Rechher
Dl@e
TermmaLl_uQ
Rwei Bimt
Bracke!, tvlomtmg
Bracket,htotmtmg
Transistor
Transistor
Transmtor
10%
Res@ar100-0hrn,2W att,
Resistor 1OfX@fim. 1:2 Waft, 1
Resistor 180-Ohrn. 1/2 Watt. 10%
Ftesistor2@0-Ofwn. 1!2 Watt. 5%
Resistor 3000-Ohm. 1~2Watt, 5%
Resistor 10.000-Ofim, I/2 Watt,
Printed Wiring Board
k%rmg Harness
Redistribution or publication of this document
by any means, is strictly prohibited.
SPEC. PARTS DATA INDEX Ml. 15
FICHE LOCATION
4.2CCK-53CR
4.2CCK-57E
5.OCM-3CR
4.2(xK-wicR
5.axx-3CE
5.(MK-3CR
$.OUX-3CE
S.OCCK-3CR
5.QCCK-.3CE
s.occK-3cR
~.)g=y
a-c
n--L
5. OCCK.3CR
S.OCCK-3CR
5.OCCK-3CR
5.OWK-3CR
5.OKK-3CR
4.OCCK-53CR
4.OCCK-57R
5.OCCK-3CR
5.OCCK-3CR
5. OCCK-3CR
5.OCCK-3CR
88(NIR
88(M)R
88(NR
1313tm
13136R
13136R
14387R
14387R
34445R
34449R
IS2?32R
152i)2R
15838R
17314R
18251R
19571R
1458?V
14387V
14387V
1?31W
21198R
21929V
Fl
Redistribution or publication of this document
by any means, is strictly prohibited.
~~~~~~~
p~~~s
~~sT
FOR
FOR STANDARD
4. 2CCK-53CR
M~~~~
.—.
PARTS REFER
{PARTS CATALOG ALSO CO!WM4S
C3TY.
CA~~~~G-
DIAGRAM
i3ESCRlPTU3N
Dec 1, 1978
I’W3.
PART NO.
#
Dated
92T-~~~~
CQ!!WW4ENTS FQR &lA$QR OPTIQ?dAL
WIRING
PART 040.
To
Revised
880tIR
SPEC
KEY
FEATURES
No.
LISTED
4
BELOW)
611-1116-01
QTY.
I)ESCRIPTION
!
Redistribution or publication of this document
by any means, is strictly prohibited.
SPECIAL
4.2CCK-57E
PARTS LIST FOR MODEL _
.—.
SPEC
FOR STANDARD PARTS REFER TO CATALOG
9z7-0~6~
{PARTS
CATALOG
ALSO
Ct3hiTA!N$3
@2MPONE?dTS
WIRING
I PART NO.
QTY.
DIAGRAM
i) ESCRiPTH3N
I
201-2330
338-0643
338-0721
1
1
1
Ch3ted
OP~!ONAL
NO.
PART NO.
I
z~()-lgzz
FOR MAJUR
8800R
KEY NO.
FEATURES
t.lSTEO
1
BELOW)
606-0201-01
DESCRIPTION
QTV.
I
Stator Assembly, Wound
Rotor Assembly, Wound
Harness, Wiring - Generator
Harness, Wiring’ - Control
Dec 1. 1978
Revised
1
Redistribution or publication of this document
by Page
any means, is1strictly prohibited.
——
PART N(3.
QTY.
DESCRIPTION
.—
?
220-1821
166-0643
300-1227
155-1195
155-1015
155-1218
Dated
1
1
1
1
1
1
PAFIT NO.
-’r------~
m-f.
!3Esciwmm
Stator Assembly, Wound
Coil, Ignition
Control, Disconnect Adapter
Connector, Exhaust ube
clamp= Muffler
~fiffle~, Exhaust
Dec 1, 1978
Revised
Redistribution or publication of this document
1
by
any means,
Page
L is strictly prohibited.
of—
SPECIAL
~. ~_-c~..53(-~
PARTS LIST FOR MODEL
FOR
{PARTS
STANDARD
CATALOG
PAfWS REFEFI TCI CATAL~~
ALSO
CC)NTAIMS
160-0257
DESCRIPTION
DIAGRAM
927-0360
.—
NCI.
..-.
PART N(2.
—-r-———~”—
C)n$.
KEY No. 6
FEATURES
LISTED
BELOW
611-] 090-10
DESCRIPTION
Box Assembly,
Breaker
{Refer to Standard Breaker
Box for Components, Except
$Iou?lting screws)
Screw, Breaker Box Mounting
{8-X x 3/8”)
Gasket, Breaker Box Mounting
Statol- Assembly, ]fOUIld
Harness, Wiring - Includes
FBJse and Holder
coils Ignition
Coanectur, Exhaust Tube
L%mp, Muffler
Rotor Assemb]y, Wound
.,.
C)ated
SPEC
CQMM2NENTS FOR i?&AJz~PT;ONAL
~i~JNG
~’.,
13136R
-
Dec 1. 1978
Revised ~
.
1
1 publication of this document
Redistribution or
of
byPage
any means, is strictly prohibited.
SPECIAL
5. OCCK-xx
PARTS LIST FOR MODEL
FOR STANDARD PARTS REFER TO CATALOG
(PARTS
CATALOG
ALSO
CQ54TA!!4S
CCB!WQNENTS
FCMl MAJOR
WIRING DIAGRAM
NO.
SPEC
1313(X
927-0360
o~llu~~k
Kmhm.
FEATURES
LISTED
3
$ELOW)
60(1-0 ~~~.(-)1
P
PART NO.
f2TY.
DESCF?IPT!ON
s
160-0257
812-0077
160-0043
220-1821
1
,2
1
1
PART NO.
I
Q’$Y.
I)ESCR!PTION
I
EXIXAssembly, Breaker
(Refer to Standard Breaker
Box for Components, Except
Mounting Screws)
Screw, Breaker Box Mounting
(8-32 X 3/8”)
Gasket, Breaker BGX Mounting
Stator Assembly, Wound
Redistribution or publication of this document
by any means, is strictly prohibited.
SPECIAL
PARTS LIST FOR MODEL
FOR STANDARD
~. OCCK-3CR
PARTS REFER 10
CA?ALOG
927-0360
—.
(PARTS CATALOG ALSO C094TMW CWWKNWWTS FOR MAJOR
WIRING
PART NO.
u-w.
DESCRWTNXJ
1
PART NO.
1
FEATURES
LISTED
6
BELO
611-1090-10
QTY.
DESCRIPTION
I
Box Assembly, Breaker
(Refer to Standard Breaker
Box for Components, Except
Mounting Screws)
Screw, Breaker Box Mounting
(8-32 x 5/8”)
Gasket, Breaker Box Mounting
Stator Assenbly,
Wound
Harness, Wiring - Includes
Fuse and Holder
Coil, Ignition
connector, Exha~st Tube
Clamp, Muffler
812-0077
160-0043
220-1821
338-0738
lkz
KEY NC),
QPTIONAL
DIAGRAM No.
8
13136R
SPEC
1
1978
Redistribution or publication of this document
by any means,i is strictly prohibited. 1
SPEC!AL
5. OCfX-3CE
PARTS LIST FOR MODEL
FOR STANDARD PARTS REFER TO CXTAUX3
(PARTS
PART NO.
QTY.
CATALOG
ALSO
C(3NTA!NS
COMPONENTS
DESCRIPTION
PART NQ.
I
160-0257
1
8~~_~~77
2
160-0043
220-1821
338-0721
1
1
1
I
92~-~~6~
OPTIONAL
UTY.
14387R
KEY NO.
FEATURES
LISTED
2
SELOW)
DESCRIPTiON
I
Box Assembly, Breaker
(Refer to Standard Breake~
Box for Components, Except
Mounting Screws]
Screw, Breaker Box Mounting
(8-32 X 3/8”]
Gasket, Breaker Box Mounting
Stator Assembly, Wound
Harness, Wiring - Control
1
Ilec 1, 1978
Dated—-
FOR MAJO~
SPEC
Revised
1
Redistribution or publication of this document
Page
of
by
any means, is strictly prohibited.
SPECIAL
PARTS LIST FOR MODEL
FOR STANDARD
5. KXK-3CR
PARTS REFER
To
SPEC
C~TAL~G
g~T-~360
(PARTS CATALOG ALSO CO!WA!!W GGMWXWNTS FOR MAJOR OPTIONAL
WIRING
I PART NO.
QTY.
DIAGRAM
13ESCRIPTIQN
160-0257
1
812-0077
2
160-0043
220-1821
155-1218
166-0643
15.5-1195
155-1015
300-1227
II(EY NO.
FEATURES
5
LISTED BELOW
611-1116-01
QTY.
DESCRIPTION
1
Box Assembly, Breaker
(Refer to Standard Breaker
Box for Components, Except
~~ounting Screws)
Screw, Breaker Box Mounting
[8-32 x 3/8”)
Gasket, Breaker Box Mounting
Stator Assembly, Wound
Muffler, Exhaust
Coil, Ignition
Connector, Exhaust Tube
Clamp, Muffler
Control, Disconnect Adapter
1
Dec 1, 1978
Dated
NO.
PART NO.
I
1438X?
Revised
1
Redistribution or publication of this document
by any means, is strictly prohibited.
of
SPECIAL
!5. OCCK-3CE
PARTS LIST FOR MODEL
FOR STANDARD PARTS REFER TO CATALOG
(PARTS CATALOG ALSO 4XM4TAR4SCOMPONENTS FQR wJO~
WIRING
PART NO.
QTY.
DIAGRAM
DESCRIPTION
PART ?40.
t
102-0859
1
50!5-0110
50!5-0054
220-1821
338-0721
1
1
1
1
NQ.
I
14449R
SPEC
KEY NO.
927-0360
OPTIQNA1.
1
FEATURES L!STED BELOW)
6ofi-~~rIl -~1
DESCRIPTK)N
QTV.
i
Base, Oil - Includes Filler
Neck
Plug, Oil Base [3/8”)
Plug, Oil Base [1/4”)
Stator Assembly, Wound
Harness, Wiring - Control
.
Ilec
Dated
1,
1
1978
Revised
1
Redistribution or publication of this document
by
any means,
Page
— is strictly prohibited.
of——— —
5. OCCK-3CR
SPEC AL PARTS LIST FOR MODEL
FOR STANDARD PARTS REFER To ~A~~~~~
SPEC
14449R
9~7-~3~o
KEY No.
4
(PARTS CATALOG ALSO CCM4TA!NS?XMM%2NENTS FOR MAJOR OPTIONAL FEATURES LISTED BELOW)
611-1116-01
WIRING iDiAGRAM .NO.
~PART N(I.
QTY.
13ESCRlPT!0N
PART NO.
f
1
505-0110
505-0054
155-1218
155-1195
155-1015
220-1821
300-1227
166-0643
Dated
Dec
QTY.
DESCRIPTlON
1
Oil - Includes Filler
Neck
Plug, Oil Base (3/8”)
Plug, Oil Base (1/4”)
Muffler, Exhaust
Connector, Exhaust Tube
Clamp, Muffler
Stator Assembly, Wound
Control, Disconnect Adapter
Coil, Ignition
Base,
1,
l$j7g
Revised
Redistribution or publication of this document
1
by
any means,
Page
— 1is strictly prohibited.
of—
SPECIAL
S. OCCK-~EE
PARTS LIST FOR MODEL
FOR STANDARD PARTS REFER TO CATALOG
15202R
SPEC
927-0360
KEYNQ.
1
(PARTS CATALOG ~#SO CONTA:N3 COMPONENTS FOR MAJOR OPTiQNAL FEATURES LKiTEi3 BEL~YV
WIFtlNG DIAGRAM
~PART NO.
CITY.
DESCRiPTiOt4
PART NO.
I
220-1821
1
Stator
IW1.
606-0201-01
C#TY.
&CRIPTION
I
Assembly, Wound
Parts not Furnished by Onan
Housing and Associated Parts.
Dated—
1
1
Dec 1, 1978
Revised
Redistribution or publication of this document
by any means, is strictly prohibited.
Of
SPECIAL
!5. (Km-ml
PARTS LIST FOR MODEL
FOR STANDARD PARTS REFIX TO CATALOG
(PARTS CATALOG ALSO CQ54TA!W4CW!4W43?4EFWS
FOR MA@il
WIRING
I PART NO.
QTY.
DIAGRAM
DESCRIPTION
PART NO.
I
~z’j.ls~l
166-0643
300-1227
155-1195
155-1015
155-1218
1
1
1
1
1
1
NO.
SPH2
9~7_Q3fj(J
OPWXW.
~~~ij~~
KEY NO. 4
FEAIW4ES USTE13 BELOW
t511-1116-Oi
DZSCRIPTIC)N
QTY.
I
“—
Stator Assembly, liound
Coil, Ignition
Control, I!isconnect .Adapter
Connector, Exhaust Tube
Ciamp, Muffler
Muffler, Exhaust.
Parts Hot Furnished by Onan
Housing and Associated Parts
l)ated —
Dec 1, 1978
Revised
1
Redistribution 1
or publication of this document
of—
byPage
any means, is strictly prohibited.
SPECIAL
b . U(.XK-MX
PARTS LIST FOR MODEL
FOR STANDARD
~~=-o~~~
KEY No. 6
COMPONENTS FOR m40R OPTlONALFEATW+ESLISTEDWMW)
WIRING
160-0257
1
812-0077
2
_
PARTS REFER TO CATALOG
(PARTS CATALOG ALSO CO?4TAiiW
I
1353t$K
SPEC
DIAGRAM
840.
611-1090-10
__
Box Assembly, Breaker
(Refe~ to Standard Breaker
Box for-Components, Except
~~o~nting SCK?WS)
%=eaker
Box
Mounting
s crew,
{8-32
160-0043
1
220-1821
338-0’738
1
1
166-0643
1
x 3j8”]
Gasket, Breaker Box Mounting
.Stator
Assembly, wound
~larness, Wiring - Includes
Fuse and Holder
coil , Ignition
Parts not Furnished by Onan
Housing and Associated I%n%s
!Da*ed
Df3C
1, 1978
Rewised
Redistribution or publication of this document
of
byPage
any means, is- strictly prohibited.
SPECIAL
5. OUX-3CR
PARTS MST FOR MODEL
FOR STANDARD PARTS REFER TO CATALOG
Smc
9~7.(J3~o _
17314R
KEY NO.
S
(PARTS CATALOG ALSO GO!WA!NS CO!!M%XENTS F(3R MAJOR OPTIONAL FEATURES LISTED BELOW
WNNNG DIAGRAM
] PART
Nc).
LITY.
DESCIWPTION
PART NC).
!
160-0257
1
NO.
611-1116-01
QTY.
DESCRIPTION
I
Box Assembly, Breaker
(Refer to Standard Breaker
Box for Components, Except
Mounting Screws)
Screw, Breaka BOX Mounting
(8-52 x 3/8”)
Gasket, Breaker Box Mounting
Stator Assenibly, lfound
~~p.$~~~, Disconnect Adapter
Coil} Ignition
Connector, Exhaust Tube
Clamp, Muffler
xmffler, Exhaust
%r%s not I%rnisheii by Onan
Housing and Associated Paxts
Da$ed
Dec 1, 1978
Revised —
Redistribution 1
or publication of this document
by
any means, is strictly prohibited.
Page
CL L
SPECIAL
S. OC(X-3CR
PARTS LIST FOR MODEL .
FOR STANDARD PARTS REFER TO CATALOG
l~~S~R
SPEC
927-0360
KEY NO.
s
(PARTS CATALOG ALSO CONTA!&lS COMPCMWNTS ~o~ MAJOR opT~QNAL FEATURES LISTED ~~L(#w)
WIRING
PART NO.
QTY.
DIAGRAM
E3ESC!MPTNIN
I
102-0859
I
505-0110
505-00!54
160-0257
1
1
i
812-0077
2
160-0043
~MJ_lj321
1
1
1
1
1
1
1
300-1227
166-0643
155-1195
155-101.5
15%1218
SMecl —
611-1116-01
NO.
PART NO.
QTV.
I
DESCRIPTION
[
Base, Oil - Includes Filler
Neck
P lug, Oil Base (5/8”)
Plug, Oil Base [1/4”]
Box Assembly, Breaker
[Refer to Standard Breake~
Box for Components, Excepl
}~o~t,ing s~~e~s)
Screw$ Breaker Box i!ounti,~g
(8-32 x 3/8”)
Gasket, Breaker BOX ylountin~
Stator .Assemhly, Wound
Control, Disconnect Adapter
Coil, Ignition
Connector, Exhaust Tube
Clamp, Muffler
Muffler, Exhaust
Redistribution or publication of this document
—
by any means,
Page
~is strictly prohibited.
of A -
5. OCCK-3CR
AL PARTS LIST FOR MODEL
FOR STANDARD PARTS REFER TO CATALOG
SPEC
927-0360
19571R
KEY NO.
6
(PARTS CATALOG ALSO CQNTA!!W 4XW?!%M!ENTS FOR MAJOR OPTIONAL FEATURES LISTED BELOW)
WIRING
QTY.
DIAGRAM
DESCRIPTION
PART NO.
I
102-0859
611-1090-04
NO. _
QTY.
DESCRIPTION
I
Base, Oil - Includes Filler
Neck
Plug, Oil Base (3/8”)
Plug, Oil Base (1/4”)
Box Assembly, Breaker
(Refer to Standard Breaker
L%% for Components, Except
505-0110
505-0054
160-!2257
$iounting
Screws)
Screw,
Brea!!er Box Mounting
812-0077
(8-32 x 3/8”)
Gasket, Breaker Box Nounting
Stator Assembiy, Wound
Harness, Wiring - Includes
Fuse and Holder
Coil, Ignition
Connector, Exhaust Tube
Clamp, Muffler
160-0043
220-1821
338-0722
166-0643
155-11!35
155-i(l15
1
Dec 1, 1978
Dakd ———
Revised
1
Redistribution or publication of this document
by
any means, is strictly prohibited.
Pac&
of
SPECIAL
PARTS LIST FOR MODEL
FOR STANDARD
{PAI?TSCATALQG
4. OCCK-53CR
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14387V
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DESCRIPTION
——
Gas - Gasoline Fuel System
201-2506
1
Ro%or Assembly, Wound
Redistribution or publication of this document
by any means, is strictly prohibited.
SPECIAL
PARTS LIST FOR fljl~DEL ~ 4.OCCK-57R
FOR STANDARD PARTS REFER TO CATALOG
SPEC
14387V
927-0360
KEY NO,
5
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QTY.
DESCRIPTION
I
Gas - Gasoline Fuel System
201-2507
338-0947
1
1
Rotor Assembly, iiiound
Harness, Wiring - Generator
Redistribution or publication of this document
by any means, is strictly prohibited.
SPECIAL
PARTS LIST FOR MODEL
5. OCCK.-3CR
PARTS REFER TO CATALOG_
Fol+ STAINDARD
SFEC
927-0360
III*387V
,—
KEY NO. .— $.—
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ewmrONENTS FQR MAJOR ~#$T~ONALFEATURE!$ LISTED 13!UDN)
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NO.
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NO. li~dMH2_._..
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IXSCRIPTI(IN
I
Gas - Gasoline Fuel System
—
Redistribution or publication of this document
by
any means, is strictly prohibited.
Page--Lof~
SPECIAL
PARTS LIST FOR MODEL ,__,_, 5. OCCK- 3CR
FOR STANDARD PAFITS REFER TO CATALOG
(PARTS CATALOG
ALSO
wwm
fiAuT....~I Mrnm
NO.
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927-0360
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i
17314V
KEY NO.
5
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@{G_611-lU50-02
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DESCRIPTION
-~
Gas - Gasoline Fuel System
Parts Not Furnished By Onan
Housing And Associated Parts
,
Dated
Amil
1.
198(?
Revised
—- -
Redistribution or publication of this document
by
any means, is
strictly prohibited.
F%M&
A—
SPECIAL
PARTS LIST FOR MODEL
5. OCCK-3CR
PARTS REFER TO CATALOG
FOR STANDARD
(PARTS CATALOG ALSO CGN=A
-CAma~~~tW~~hjT~FGR
Q-W.
927-0360
21198R
KEY NO.
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MAJOR OPTIONAL FEAT&jRES LISTED BELOW
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PART NO.
SPEC
DESCRIPTION
NO. -JJN~161~ -1116-~1
PART 040.
I
QTY.
13ESCRlpTION
1
Gas - Gasoline Fuel System
Low Oil Pressure Cut Off
154-0670
1
148-0367
502-0082
1
1
A
Manifold, Intake
Switch, Vacuum
Nipple, Hex - Vacuum Switch
il 1
1980
Redistribution or publication of this document
by any means, is strictly prohibited.
SPECIAL
PARTS LIST FOR MODEL
!5. OCCK-5CR
FOR STAN13ARD PARTS REFER TO CATALOG
SP5C
WIRING
[
PiR~.NO.>”-~
--.—___
.
Description
as
NO.
PART NO.
*
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u
DIAGRAM
I
KEY I’40.
927-0360
(PARTS CATALOG ALSO CONTAINS COMPONENTS FQRMAJOROPT!ONAL
/
21929V
s
FEATURESLISTED BELOW
(ENG]611-llSO-02
QTY.
DESCRIPTION
I
- Gasoline Fuel System
Dated
April 1
1980
Revised
Redistribution or publication of this document
by any means, is strictly prohibited.
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