Vicb4 927 2501 Onan CCK CCKA Industrial Engine Parts Manual (08 1990)
User Manual: 927-2501 Onan CCK CCKA Industrial Engine Parts manual (08-1990)
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The following catalog has gaps in its page numbers, or doesn’t have any numbers. We have chosen to leave the page numbering in the order that Acrobat assigns it. INDEX Base, Oil 8 Bearing, Camshaft 4 Bearing, Crankshaft 10 Block, Cylinder 4 “ Box$ BFeaker - Ingnition 20 Cable, Spark Plug Camshaft 7 Carburetor 16 Cleaner, Air 14 Coil, Ignition 19 Crankshaft 6 Indicator,Oil Level 8 Kit, Repair - Carburetor 16 Kit, Repair - Fuel Pump 14 Line, Fuel 14 Manifold, Exhaust 14 Manifold, Intake 14 Element, Air Cleaner 14 Element, Breather 4 Piston 10 Plug, Spark 19 Points, Ignition 20 Pump, Fuel 14 Pump, Oil 8 Flywheel 6 Rod, Connecting 10 Gauge, Oil 8 Governor 11, 12 Gearcase 9 Guide, Valve 4 Seat, Valve 4 Set, Gasket - Engine 23 Set, Ring - Piston 10 Tappet 4 Head, Cylinder 4 Hose, Breather 4 Housing, Blower 22 Housing, Cylinder Air Valve, Exhaust 4 Valve, Intake 4 22 This catalog applies to the industrial CCK and CCKA Engines listed below and factory installed options. Parts are arranged in groups of related items. Each illustrated part is identified by a reference number corresponding to the same reference number in the parts list for that group. Parts illustrations are typical. Using the MODEL and SPEC NO. from the engine nameplate, select the Parts Key No. (1, 2, etc., in the last column) that applies to your Engine Model and Spec No. This Parts Key No. represents piwts that differ IF--= otherwise mentioned =,-=? I model% ‘u’#ass in the description, parts are interchangeable between models. Right and left engine sides are determined by lacing the Mowr end (front) of the engine. Parts Key Parts Key Parts Key Parts Key Parts Key Parts Key Parts Key Parts Key Parts Key Parts Key Parts Key CCK-S/797 CCK-S/797 CCKA-S/l627 CCKA-S/2316 CCKA-S/2583 CCKA-S/2597 CCKA-S/2737 CCKA-S/2744 CCKA-S/2976 CCKA-S/3166 CCKA-S/3522 3 Number 1 Number 2 Number 3 Number 4 Number 5 Number 6 Number 7 Number 8 Number 9 Number 10 Number 11 SQA Al 2 REF. woe 1 2 3 3A 6 PART MO* 110-1418 110-1283 123-0129 123-0953 110-0666 QTY. USED .. —.-. 1 1 1 1 2 PART DESCRIPTION tBlock, Cylinder - Includes Parts Marked $Cover, Timing Control Tube, Breather - Parts Key 1 thru~ Tube, Breather - Parts Key 9thru 11 “Cover, Valve Compartment REF. MO. PART m. QTY. 7 9 10 10A 11 12 13 15 36 30 39A 41 42 43 110-0667 800-0512 502-0020 505”0057 110-0892 ~~o-~fJ84 110-0883 101-04s0 101-0450-02 101-0450-10 101-0450-20 101-0450”30 104”0575 101-0115 101-0316 101-0367 509-0041 516-0072 123-0104 526-0063 850-0045 120-0386 110-0881 110-0880 110-0872 110-0872-02 110-0872-05 110-0872-10 110-0872-25 110-0902 110-0539 110-0893 110-0639 115-0006 115-0006-05 110-0904 110-0879 114-0022 800-0012 526-0122 123-0954 123-0073 123-0865 123-0958 509-0117 2 5 1 1 2 1 1 2 2 2 2 2 2 1 1 2 1 4 1 2 5 1 2 2 2 2 2 2 2 4 4 2 8 4 4 2 8 10 2 1$ 1 1 1 1 1 44 45 123-0951 809-0035 16 17 Is 19 20 21 23 24 25 26 2? 28 29 30 31 32 33 34 35 ?- Parts included 1 1 in PAR? DESCRIPTION Gasket, Valve Cover Screw, Cap - 5/16’’-18 X 1“ Elbow, SWvmt - Oil L.fne Plug - 1/8” Gasket, Cylinder Head Head, Cylinder - RH Head, Cylinder - LH Bearing, Crankshaft Bearing, Crankshaft .002 U.S. Bearing, Crankshaft .010 U.S. Bearing, Crankshaft .020 U.S. Bearing, Crankshaft .030 U.S. tWasher, Crankshaft Bearing tGasket Kit, Bearing Plate Plate, Bearing tBearing, Camshaft Seal, Bearing Plate Pin, Main Bearing Stop Valve, Breather Tube Washer, Valve Compartment Cover Washer, Lock tTube, Crankcase Oil Valve, Intake Valve, Exhaust tInsert, Exhaust Valve Seat - Std. ?Insert, Exhaust Valve Seat - .002 0.S. tInsert, Exhaust Valve Seat - .005 0.S. tInsert, Exhaust Valve Seat - .010 0.S. t~nsert, Exhaust Valve Seat - .025 0.S. tGuide, Valve Spring, Valve Washer, Valve Spring l?eta~ner Lock, Valve and Spring Retainer Tappet, Valve Tappet, Valve ,005 0,S. f?otocap, Exhaust Valve X 1-1/4” lid. 5/16’’-18 Screw, Cyl. Screw, Cyl. Hd. 5/16’’-18 x 1-3/4” Screw, Valve Compartment Cover Washer, Cyl. Hd. Cap, Breather Parts - Key 9 thru 11 Cap, Breather Parts - Key 1 thru 8 Key 9 thru 11 Baffle, Breather Tube - Parts Screen, Breather Tube - Parts Key 9 thru 11 Seal, “O” Ring Breather Tube - Parts Key 9 thru 11 Key 9 thru 11 Clamp, Breather Tube - Parts Screw, Pan Head - #8 x 3/4” - Parts Key 9 thru 11 110--1418 Cylinder Block. 4 REF. NO. 1 2 3 4 5 8 9 10 11 16 17 18 PART NO. 526-0017 515-0002 515-0227 104-0170 192-0308 160-0761 q-60+J72 518-0014 104-0043 ;;:-;::; 104~0032 850-0055 134-2824 QTY. USED PART DESCRIPTION Washer, Wheel Mounting Key, Mheel Mounting Parts Keys 1 & 2 Key, Wheel Mounting Parts Keys 3 thru 11 Screw, Wheel Mounting SF@a~e$ Rope Fl=wheel Parts Keys 1 & 2 Flywheel Parts !(eys3 thru 11 Lock, Crankshaft Gear Washer Washer, Crankshaft Gear Ret. Crankshaft - Incs. Keys Key, Crankshaft Gear Mtg. fiear,Timing - Crankshaft Washer, Lock - Flywheel Mtg. Guard, Flywheel Capscrew 17 PART m. QTY. USED 150-0078 150-1695 510-0015 150-1257 150-0077 105-C?332 105-0004 ~ ml ?05-0234 1 1 5 1 1 1 1 1 1 105-0295 1 :: 150-0075 160-0789 160-1049 1 2 2 12 516-0146 516-0172 2 2 13 Jg 15 160-0726 110-1283 160-0727 160-1051 518-0129 160-0791 516-U 44 1 1 1 1 2 1 4 REF. No. 1 2 3 4 5 6 7 ; 16 17 18 le “14 PART’ DESCRIPTION . Ring, Camshaft Center PIn Cup, Governor Ball, Fly - Governor Spacer, Gov. Flyball Plate, Gov. Flyball Gear,-Timing --Camshaft !iasher,Camshaft Gear Thrust Key, Camshaft Gear Mtg. Camshaft - Inc. Center Pin & Spark Advance hlech,Pins Parts Key 1 ii2 Camshaft- Inc. Center Pin & Spark Advance Mech. Pins Parts Key 3 thru 11 Pin, Camshaft Center Weight Assy., Timing Control Parts Key 1 & 2 Weight Assy., Timing Control Parts Key 3 thru 11 Pin, Grooved - Timing Control o parts Key 1-2 Pin, Grooved -Timing Control - Parts Key3 thru 11 Retatner, Timing Control Parts Key 1-2 Cover, Timing Control Spring, Timing Control Parts Key 1 &2 Spring, Timing Control Parts Key3 thru 11 Ring, Timing Control Lock Cam, Timing Ptn, Roll-Cam & Timing Control 7 OIL BASE 8 OIL PW n 5 -t I 4* A w 27-1 17 ~~F. ● 1 2 3 4 5 PART NO. 123-0762 123-0191 102-0158 102-0468 102-0469 120-0187 QTY. USED PART DESCRIPTION 1 1 Cap & Indicator,Oil Fill Gasket, Oil Fill Cap Gasket, Oil Base Mounting Base, Gil - Parts Key 3 ~hru 11 Base, Oil - Parts Key 1 82 Stud & Nut, Oil BY+SS Adjusting : 1 1 Parts 7 505-0056 505-01iO i23-0674 ;;$;:;; 8 9 10 11 12 120~0413 801-0048 1 i 1 1 1 1 1 13 14 15 16 120-0140 120-0398 120-0161 526-0066 1 1 1 .1 17 18 19 25 26 27 28 29 501-0004 502-0005 ;;:-::;: 1 1 1 4 4 2 4 2 :3;:;:;: 850=0040 800-0007 Key 1 & 2 Plug, Oil Drain - Parts Key 3 thru 11 Plug, Oil Drain - Parts Key 1 & 2 Tube, Oil Ffll Gasket, Oil Fill Tube Pump, oil Cup;”Oil Pump Intake Screw, Oil By==PassAdjusting Parts Key 3 thru 11 Spring, By-Pass Valve Valve, By-Pass Gasket Kit, Oil Pump Washer, Copper - 25/64” ID X 9/16” OD X 1/16” Thk. Line, Oil Elbow, Oil Line Gauge, Oil Screw, Cap -Oil Base to Block Washer, Lock Oil Base to Block Screw, Self-Locking - Oil Fill Tube Masher, Lock-Oil Pump &Oil Fill Tube Screw, Cap - Oi1 Pump Mtg. 8 4 T s 3 -—a~ 4! b p22 10 13 I \ ;e. r 24 L PART No. REF. NO* 1 103-0207 103-0667 2 510-0013 150-0377 150-1542 150=-0620 150-1187 518-0129 516-0130 510-0008 510-0013 510-0(914 150-0678 150-1000 509-0008 103-0011 509-0040 800-0032 800-0034 850-0045 516-0141 815-0181 815-0046 3 4 5 6 7 8 9 10 11 13 14 19 20 21 22 24 PART DESCRIPTION Gearcase Parts Key 1 thru 6 (Include parts marked ~ ) Gear’caseParts Key 7 thru 11 (Include parts marked *) Needle - Upper t~earlngg 1 1 ~ 1 7 1 1 1 1 1 tShaft & Arm Assy, Shaft & Arm Assy, tYoke, Gov. Shaft Yoke, Gov. Shaft tRing, Retaining *tPine Cup Stop tBearing, Needle * 1 1 1 1 1 4 1 5 2 1 2 - Lower - Parts 6 11 Key 1 thru 6 Bearing, Needle - Lower - parts Key 7 thru 11 1 1 Gov. Parts Key 1 thru Gov. Parts Key 7 thru Parts Key 1 thru 6 Parts Key 7 t!m! 11 Parts Key 1 thru 6 *tBall, Bearing *tC~iP, Sensitivity Adj. Extension, Arm-variable *tSeal~ Oil Gasket, Gearcase parts Key 3 thru Speed Gov. *tSeal, Oil - Crankshaft Screw, Cap - 5/16“-18 x 1-3/4” Screw, Cap - 5/16“-18 x 2-1/4” Masher, Lock Pin Screw - #1O-32 x 1/2”” Screw - #8-32 x 3/8” Parts Key 9 thru t-Parts included in 103-0207 *-Parts inc~uded in 103-0667 GearCase GearCase Assembly Assembly 11 11 Fusmw 4 COWECTING MD ~3 REF. NO. 1 2 3 5 6 P&RT m. QTY* tfsu’1 112-0179 112=0179-05 112-0179-10 112-0179-20 112-0179-30 112-0179-40 112-0069 112-0003 114-0203 113-0088 113-0088-05 113-0088-10 113-0088-20 113-0088-30 ;;:-()):-40 8 :; 114-0036 114-!2745 114-0145-02 114-0145-10 1]4-0145-20 114-0145-30 2 2 2 2 2 2 2 4 2 2 2 2 2 2 2 4 ; ~ 4 4 4 PART IIESCR WTION Piston Piston .005 0.S. Piston .010 0.S. Piston .020 0.S. Piston .030 0.S. Piston .040 0.S. Pin, Piston Ring, Piston Pin Retainer Rod Assy, Corm. Ring Set, Piston Ring Set, Piston .005 0.S. Ring Set, Piston .010 0.S. Ring Set, Piston .020 0.S. Ring Set, Piston .030 0.S. Ring Set, Piston .040 0.S. Bolt, Place - Connecting Rod Bushing, Piston Pin Connecting Rod Bearing, Connecting !?~d Bearing, Conneetingllod.002 U.S. Bearing, Connecting Rod .010 U.S. Bearing, ConnectingRod .020 U.S. Bearing, Connecting Rod .030 U.S. 10 PARTS KEY 5= 6, 7, 8, 9, & 11 REF. No. Pm WQ. 1 1 2 3 4 5 7 0 10 11 m= 1S0-0629 150-0979 518-0006 870-0053 150-0639 870-0131 150-1023 150-0098 815-0419 1 1 1 1 1 2 1 1 2 PART 0E8CRIP’IXOW Link, Governor’ Keys 1 thru 8 Keys 9 thru 11 Clip, Link End Nut, tkX (U1O-32] Joint, Ball Nut, Hex with ET Washer [#l@32) Stud, f30vernor Speed Adjusting Spring, Governor Speed Screw, Machine - Hex Head Slotted (#8-32 X 1-1/4”) Nut, Hex with ET (#8-32) REF. NO. 2 3 5 9 10 12 14 17 24 25 26 PART NO* 150-0098 150-1023 870-0131 152-0143 152-0134 152-0041 870-0200 152-0110 812-0077 853-0005 860-0008 152-0127 QTY. USED 1 1 1 1 1 2 1 1 2 2 2 1 PART DESCRIPTION Sprlng, Governor * Stud, Adjusting Nut, &X * Bracket * Lever Washer, Spring Tension Nut, *X *Plate, Adjusting Screw Masher Nut, NeX Variable Speed Gov. Complete [ IncTudes Parts ‘Marked *I *-Parts inc1uded in 152-0127 Governor Package r~ 301! I I 1 i L. 51 40 49 5 11 ’58 3 NOTE : EXHAUST NOT SWPLIEO BYONAN EXHAUST & MSOLZNE FUEL $W3TElJl REF. No. 1 2 3 4 5 6 PARI’ No. 149-1784 149-0271 153-0351 149-0611 502-0002 142-0651 . .- 10 1? 12 13 14 15 28 29 30 33 34 35 37 38 39 40 40A 41 42 44 47 49 51 52 53 54 55 56 57 ---- QTY. U!3E0 1 1 1 1 1 1 142-0595 1 140-1427 1 141-0078 153-0263 154-0802 154-0013 149-0045 149-0003 502-0020 140-0459 140-0684 850-0040 800-0009 806-0009 502-0313 503-0707 503-0301 503-0398 503-0189 505-0008 --- ---513-UUY5 853-0008 502-9395 740-1348 140-1216 140-1295 865-0020 123-1284 503-0171 800-0054 850=-0050 1 1 1 2 1 2 1 1 1 2 2 2 1 1 2 1 1 ~ ; 1 1 1 1 1 1 1 1 2 2 PART DESCRIPTION Pump, Fuel (See separate group for components) Rod Assy, Priming Rod, Choke Line, Fuel Elbow, Pipe - 90” Carburetor - Key 1 thru 10 (See separate group for components) Carburetor - Key 11 (See separate group for components) Cleaner, Air (Oil bath to dry conversion kit uses 140-1216 element) Gasket, Carburetor Mounting Bracket & Clamp, Manual Choke Rod Manifold, Intake Gasket, Intake Manifold Spacer, Fuel Pump Mounting Gasket, Fuel Pump Mounting Elbow, Pipe Bracket, Breather Pipe Tube, Breather Washer, Lock - 1/4” Screw, Cap - 1/4’’-20 X 1-1/2” x 1-1/4” Screw, Cap - 1/4’’-20 Elbow, Hose Hose, Fuel - Parts Key 3 thru 11 Clamp, Hose - Parts Key 3 thru 11 Clamp, Air Cleaner - Parts Key 3 thru 10 Clamp, Air Cleaner - Parts Key 1, 2 & 11 ml.. rsug, Pipe Cleaner - Parts Key 9 thru 11 Screw, Machine - Round Head (#fO-32 x 3/8”) Washer, Lock - ET (#10) Connector, Hose - Parts Key 3 thru 11 Base, Air Cleaner - Parts Key 3 thru 11 Element, Air Cleaner - Parts Key 3 thru 11 Cover, Air Cleaner - Parts Key 3 thru 11 Nut, Wing - Parts Key 3 thru 11 Tube, Breather - Parts Key 3 thru 11 Clamp, Hose - Parts Key 3 thru 1! Screw, Cap - Hex Head (3/8-16 x 2“) Washer, Lock - Spring (3/8”) cAREwmR PARTS GROUP 4 12 Lf$=11 1 16 ‘T 32 -. 1 9’ REF. NC). QTYO USED 142-0651 142-0595 142-0371 1 1 1 142-0601 1 142-=0033 81!5-0109 815-0091 . .- AA-- 6 7 8 142-0241 142-0205 142-0240 NFS 142-0039 142-0606 148-0017 1 3 2 1 1 1 1 1 1 1 2 9 14~.oo49 1 142-(9600 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 142-0032 142-0285 142-0361 145-0008 142-0040 142-0282 142-0035 812-0063 815-0072 ;g~+j~~~ 1 1 1 1 1 1 1 1 !) & 30 33 32 1 2 3 4 5 & PART No. t- 14Z-UU39 142-0368 142-0370 142-0046 142-0206 142-0045 516-0027 142-0041 1 1 1 1 1 1 1 1 505-0053 142-0042 1 1 142-0343 813-0102 870-0053 2 1 2 Parts Included in PART 0ESCRIP7W)N Carburetor, Gasoline - Parts Key 1 thru 10 Carburetor, Gasoline - Parts Key 11 Repair Kit, Carburetor - Includes Parts Marked t - Parts Key 1 thru %0 Repair Kit, Carburetor - Includes Parts Marked * - Parts Key 11 *tGasket Kit, Carburetor Screw, Bowl Cover - #10-24 x 5/8 *tScrew, Choke Fly - #4-40 x 3/16 Fly, Choke - Parts Key 1 thru 10 Fly, Choke - Parts Key !1 Sleeve, Choke Shaft, Choke - Parts Key 1 thru 10 Shaft, Choke - Parts Key 11 *tShaft, Float Gasket, Body to !30wI *tGasket, Float Valve Seat and Main Adjusting Needle Retainer *tValve and Seat Assy, Float - Includes Gasket - Parts Key 1 thru 10 *Valve and Seat Assy, Float - Includes Gasket - Parts Key 11 Gasket, Nozzle Nozzle Assy Float and Lever Assy Lever, Idle Stop *tNeedle, Idle Adjusting *Spring, Idle Needle Adjusting Spring, Throttle Stop Adjusting Screw Screifi, Throttle Stop Adjusting #6-32 x 1/2 *?Screw, Throttle Fly - #4-40 x 1/4 Fly, Throttle ASSY, Throttle *Shaft No~z~~ *Nut and Jet, Retainer, Main Adjusting Needle *tPack+ng, Main Adjusting Needle Retainer, Main Adjusting Needle Packing Pin, Main Adjusting Needle tNeedle, Main Adjusting Body Assembly - Not Sold Separately Plug, Gas Inlet Needle Assy - Includes Packing, Pin and Retainer *tBushing, Throttle Shaft Screw, Throttle Stop Clamp Nut, Throttle Stop 142-0371 Repair Kit. FUEL PUMP PART’S 1 Q.--5 5-04-lg!!Ji 4 9- ~ / 0“ “ 3— P REF. NO. PART NO. 149-1784 149-0526 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 815-0148 815-0147 149-0096 149-0095 149-0582 149-0672 149-0539 149-0675 516-0113 149-0710 149-0551 509-0065 149-0404 149”0003 518-0129 (g _—— 1 1 1 4 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 ,&3 PART DESCRIPTION Pump, Fuel Kit, Fuel Pump Repair Incs. Parts Marked* Body - Not Sold Separately - UPPER Screw, Hex Head Screw, Philipps *Valve & Cage *Gasket, Valve *Diaphragm Assy. *Sprl.ng Retainer, Valve Cage *Spring Pin, Rocker Ann Body - Not Sold Separately - Lower Link 81Arm, Rocker Lever, Primer Seal, “O” Ring Spring, Primer Lever *Gasket, Pump Mtgi Ring, Retainer - Primer Lever Umm REF. NO PART MO. ● 1 2 5 6 7 8 9 * 160-0752 167-1404 167-1593 167-1403 167-1593 167-0241 160-0750 526-0015 160-0749 167-0188 815-0259 - Parts included QTY. USED 1 1 ~ Assy. (Includes parts marked*) Cable, Spark Plug R.H. Parts Key 1 Stator, Cable, Spark Cable, Spark Cable, Spark Spark Plug 1 2 1 4 1 4 2 in PART DESCRIPTION Plug R.H. Plug L.H. Plug L.H. Parts Parts Parts *Cofl, Magneto Stator Washer, Flat *Pole Shoe, Stator - Magneto Clip, Spark Plug Cable Screw, Hex Cap the 160-0752 Statorlksy. Key 2 thru Key 1 Key 2 thru 11 11 1$ o \w / 22 /23 1 I r @!!!B-lo 14 BREAXER BOX REF. NO. 3 5 6 7 8 1: 12 14 15 16 19 21 22 23 24 25 PART NO. 160-1135 160-0930 160-0150 160-0075 160-0002 312-0069 160-1040 160-0723 160-1041 160-0428 332-319 850-0025 812-0077 802-0035 850-0040 526-0214 160-0931 QTY. USED 1 1 PART DESCRIPTION Box Assy., Breaker 1 1 1 Cover, Breaker Box Gasket Cam, Point Adjusting Point Set Condensor Gasket Plun er Bush ! ng Strap 1 2 2 2 2 2 1 Block, Terminal Masher Screw Screw Washer Washer Guide, Plunger 1 1 1 1 1 (Complete) * C!5 ,“ p. 4/’5 REF. NO. 1 2 3 4 5 6 PART NO. 134-0589 134-1579 134-0569 134-0588 517-0009 517-0021 508-0095 QTY. USED 1 1 1 1 1 1 1 PART DESCRIPTION Housing, Cylinder AirL.H. Housing, Blower Parts Key 2 thru 11 Housing, Blower Parts Key 1 Housing, Cylinder Air- R.H. Plug, Dot Button Plug, Dot Button Parts Key 11 Grommet SERVICEKITS REF. No. PART N() , & PAINT QTY. USED PART I)ESCRIPTM)N 98-1100 160-0836 1 1 Kit, Kit, 168-0095 168-0103 1 1 Gasket Gasket Decal Ignition Kit, Kit, tune-up Carlmnl?emoval Engine
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