ASTRO Series/Astro Digital Spectra & Plus W3 W4 W5 W7 W9 Control Heads Service Manual 6881096C77 O
User Manual: -ASTRO Series/Astro Digital Spectra & Digital Spectra Plus W3 W4 W5 W7 W9 control heads service manual 6881096C77-O
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® ASTRO Digital Spectra and Digital Spectra Plus Mobile Radios W3 / W4 / W5 / W7/ W9 Control Head Models Service Manual ® ASTRO® Digital Spectra® and Digital Spectra Plus Title Page Mobile Radios W3/W4/W5/W7/W9 Control Head Models Service Manual Motorola, Inc. 8000 West Sunrise Boulevard Fort Lauderdale, Florida 33322 i 6881096C77-O Foreword This manual covers the ASTRO® Digital Spectra® and Digital Spectra Plus control heads (Models W3, W4, W5, W7, and W9), unless otherwise specified. This manual provides sufficient information to enable qualified service shop technicians to troubleshoot and repair ASTRO® Digital Spectra® and Digital Spectra Plus control heads to the component level. For details on radio operation, refer to the applicable manuals available separately. A list of related publications is provided in the section, “Related Publications,” on page ix. Product Safety and RF Exposure Compliance ! Caution CAUTION: Before using this product, read the operating instructions for safe usage contained in the Product Safety and RF Exposure booklet enclosed with your radio. ATTENTION! The radio that comes with this control head is restricted to occupational use only to satisfy FCC RF energy exposure requirements. Before using this product, read the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 68P81095C99) to ensure compliance with RF energy exposure limits. For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site which lists approved accessories: http://www.motorola.com/cgiss/index.shtml Manual Revisions Changes which occur after this manual is printed are described in FMRs (Florida Manual Revisions). These FMRs provide complete replacement pages for all added, changed, and deleted items. To obtain FMRs, contact the Radio Parts Services Division (refer to “Appendix A, Replacement Parts Ordering”). Computer Software Copyrights The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the sale of a product. Document Copyrights No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola. Disclaimer The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others. Trademarks MOTOROLA, the Stylized M logo, ASTRO, and Spectra are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2003. ii Table of Contents iii Table of Contents Foreword .........................................................................................................ii Product Safety and RF Exposure Compliance ............................................................................................ii Manual Revisions ........................................................................................................................................ii Computer Software Copyrights ...................................................................................................................ii Document Copyrights ..................................................................................................................................ii Disclaimer....................................................................................................................................................ii Trademarks .................................................................................................................................................ii Commercial Warranty ...................................................................................xi Limited Warranty ........................................................................................................................................xi MOTOROLA COMMUNICATION PRODUCTS ................................................................................xi I. What This Warranty Covers And For How Long .....................................................................xi II. General Provisions .................................................................................................................xi III. State Law Rights .................................................................................................................. xii IV. How To Get Warranty Service ............................................................................................. xii V. What This Warranty Does Not Cover.................................................................................... xii VI. Patent And Software Provisions ......................................................................................... xiii VII. Governing Law................................................................................................................... xiii Chapter 1 1.1 1.2 1.3 Notations Used in This Manual...................................................................................................... 1-1 Control Head Features .................................................................................................................. 1-2 Control Heads................................................................................................................................ 1-2 1.3.1 W3 Control Head .............................................................................................................. 1-2 1.3.1.1 W3 Controls ............................................................................................................. 1-3 1.3.2 W4, W5, W7, and W9 Control Heads ............................................................................... 1-4 1.3.2.1 W4, W5, W7, and W9 Controls................................................................................ 1-6 Chapter 2 2.1 2.2 2.3 Basic Maintenance.............................................................. 2-1 Inspection ...................................................................................................................................... 2-1 Cleaning......................................................................................................................................... 2-1 2.2.1 Cleaning External Plastic Surfaces................................................................................... 2-1 2.2.2 Cleaning Internal Circuit Boards and Components........................................................... 2-1 Handling Precautions..................................................................................................................... 2-2 Chapter 3 3.1 Introduction ......................................................................... 1-1 Theory of Operation............................................................ 3-1 W3 Control Head ........................................................................................................................... 3-1 3.1.1 SB9600 Serial Bus Interface............................................................................................. 3-1 3.1.2 Display Circuit ................................................................................................................... 3-1 3.1.3 Keypad Side Keys and Top Keys ..................................................................................... 3-2 3.1.4 Microphone Preamplifier and PTT .................................................................................... 3-2 6881096C77-O September 26, 2003 iv Table of Contents 3.2 3.3 3.4 3.1.5 On-/Off-Hook Control ........................................................................................................ 3-3 3.1.6 Backlight Circuit ................................................................................................................ 3-3 3.1.7 Power Supply.................................................................................................................... 3-3 3.1.8 Status LEDs ...................................................................................................................... 3-3 3.1.9 Jumper Selection .............................................................................................................. 3-3 3.1.10 Power On/Off .................................................................................................................... 3-4 3.1.11 Miscellaneous Functions................................................................................................... 3-4 W4, W5, and W7 Control Heads.................................................................................................... 3-4 3.2.1 Power Switch/Ignition........................................................................................................ 3-4 3.2.2 Voltage Regulator ............................................................................................................. 3-5 3.2.3 Microcomputer .................................................................................................................. 3-5 3.2.4 Interface Circuitry.............................................................................................................. 3-5 3.2.5 Reset................................................................................................................................. 3-6 3.2.6 Bus Busy........................................................................................................................... 3-6 3.2.7 Serial Bus Data ................................................................................................................. 3-6 3.2.8 Push-To-Talk (PTT) .......................................................................................................... 3-7 3.2.9 Hang-Up Button (HUB) ..................................................................................................... 3-7 3.2.10 Ignition Sense Circuitry ..................................................................................................... 3-7 3.2.11 Keypad Scan..................................................................................................................... 3-7 3.2.12 Vacuum Fluorescent (VF) Voltage Converter Circuitry..................................................... 3-7 3.2.13 Vacuum Fluorescent Display Driver IC ............................................................................. 3-8 3.2.14 Vacuum Fluorescent Display ............................................................................................ 3-8 3.2.15 Backlight LEDs.................................................................................................................. 3-8 W9 Control Head ........................................................................................................................... 3-8 3.3.1 Display .............................................................................................................................. 3-8 3.3.2 W9 Controls and Indicators............................................................................................... 3-9 3.3.3 Control Board.................................................................................................................... 3-9 3.3.3.1 Microprocessor ........................................................................................................ 3-9 3.3.3.2 Watchdog Timer....................................................................................................... 3-9 3.3.3.3 Bus Transceiver ..................................................................................................... 3-10 3.3.3.4 Vacuum Fluorescent Voltage Converter ................................................................ 3-10 3.3.3.5 Vehicle Interface Ports........................................................................................... 3-10 3.3.3.6 Power Supply......................................................................................................... 3-10 3.3.3.7 Ignition Sense Circuits ........................................................................................... 3-10 3.3.3.8 EEPROM Write-Protect Circuit .............................................................................. 3-11 3.3.4 Display Board.................................................................................................................. 3-11 3.3.4.1 VF Display.............................................................................................................. 3-11 3.3.4.2 VF Display Driver ................................................................................................... 3-11 3.3.4.3 Status LEDs ........................................................................................................... 3-11 3.3.4.4 Backlight LEDs....................................................................................................... 3-11 3.3.5 Default Jumper Settings.................................................................................................. 3-11 Vehicle Interface Port (VIP) ......................................................................................................... 3-12 3.4.1 W4, W5, and W7 Control Heads..................................................................................... 3-12 3.4.1.1 VIP Output Connections ........................................................................................ 3-12 3.4.1.1.1 Dash-Mount Installations ................................................................................ 3-12 3.4.1.1.2 Remote-Mount Installations ............................................................................ 3-13 3.4.1.2 VIP Input Connections (Remote-Mount Only)........................................................ 3-13 3.4.2 W9 Control Heads........................................................................................................... 3-14 3.4.2.1 VIP Output Connections ........................................................................................ 3-14 3.4.2.2 VIP Input Connections ........................................................................................... 3-14 Chapter 4 September 26, 2003 Test Equipment and Service Aids ..................................... 4-1 6881096C77-O Table of Contents 4.1 Recommended Test Equipment and Service Aids ........................................................................ 4-1 Chapter 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 Exploded Views and Parts Lists ........................................ 7-1 Model W3 Hand-Held Control Head Exploded View ..................................................................... 7-2 W4 Rotary Control Head Exploded View...................................................................................... 7-3 W5 and W7 Pushbutton Control Head Exploded View................................................................. 7-4 W9 Pushbutton Control Head Exploded View .............................................................................. 7-5 HMN1080A, HMN1061A, HMN1079A Microphone Exploded View .............................................. 7-6 Small Pushbutton Parts ................................................................................................................. 7-7 Large Pushbutton Parts ................................................................................................................. 7-7 Chapter 8 8.1 Radio Connectors ............................................................... 6-1 Radio Connectors .......................................................................................................................... 6-2 Radio Connector Locations ........................................................................................................... 6-3 Extender Cable (P501) .................................................................................................................. 6-4 Control-Head Cabling Diagram...................................................................................................... 6-4 Chapter 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 Troubleshooting................................................................. 5-1 Required Tools and Supplies......................................................................................................... 5-1 Troubleshooting Waveforms.......................................................................................................... 5-2 5.2.1 ASTRO Digital Spectra Waveforms .................................................................................. 5-2 Replacing the Vacuum Fluorescent Display (W4, W5, and W7 Control Heads) ........................... 5-5 5.3.1 Removing the Display ....................................................................................................... 5-5 5.3.2 Installing the Display ......................................................................................................... 5-5 Replacing the Remote Back-Housing Interface Board .................................................................. 5-5 5.4.1 W4, W5, and W7 Control Heads....................................................................................... 5-5 Replacing the Remote Interconnect Board.................................................................................... 5-6 5.5.1 Low-/Mid-Power Radios.................................................................................................... 5-6 5.5.2 High-Power Radios ........................................................................................................... 5-6 Replacing the Control-Head Board................................................................................................ 5-7 5.6.1 W3 Control Heads ............................................................................................................ 5-7 5.6.2 W4, W5, and W7 Control Heads....................................................................................... 5-8 5.6.3 W9 Control Heads .......................................................................................................... 5-10 Final Reassembly–W3 Control Head........................................................................................... 5-11 Troubleshooting Charts ............................................................................................................... 5-12 Chapter 6 6.1 6.2 6.3 6.4 v Schematics, Overlays, and Parts Lists ............................. 8-1 List of Schematics, Component Location Diagrams, and Parts Lists ............................................ 8-1 Appendix A Replacement Parts Ordering..............................................A-1 A.1 A.2 A.3 A.4 Basic Ordering Information ............................................................................................................A-1 Motorola Online .............................................................................................................................A-1 Mail Orders ....................................................................................................................................A-1 Telephone Orders..........................................................................................................................A-2 6881096C77-O September 26, 2003 vi Table of Contents A.5 A.6 A.7 Fax Orders .....................................................................................................................................A-2 Parts Identification .........................................................................................................................A-2 Product Customer Service .............................................................................................................A-2 Index..................................................................................................... Index-1 September 26, 2003 6881096C77-O List of Figures vii List of Figures Figure 1-1. Typical W3 Hand-Held Control Head .................................................................................... 1-3 Figure 1-2. Typical W4 Rotary Control Head........................................................................................... 1-4 Figure 1-3. Typical W5 Pushbutton Control Head ................................................................................... 1-4 Figure 1-4. Typical W7 Pushbutton Control Head ................................................................................... 1-5 Figure 1-5. Typical W9 Pushbutton Control Head ................................................................................... 1-5 Figure 3-1. Astro Spectra Control Head Block Diagram.......................................................................... 3-4 Figure 3-2. Cabling Interconnect Diagram for Dash Mount................................................................... 3-13 Figure 3-3. Cabling Interconnect Diagram for Remote Mount............................................................... 3-13 Figure 5-1. Replacing the Vacuum Fluorescent Display ......................................................................... 5-5 Figure 5-2. Model W4 Rotary Control Head Assembly Screw and Snap Sequence............................... 5-8 Figure 5-3. Models W5 and W7 Pushbutton Control Head Assembly Screw Sequence ........................ 5-8 Figure 5-4. W9 Control Head Control Board and Display Board........................................................... 5-10 Figure 6-1. J0103 Remote-Mount Control Head Connector.................................................................... 6-2 Figure 6-2. J5 Control Cable for Remote-Mount Control Head ............................................................... 6-2 Figure 6-3. J6 Radio Operations Connector............................................................................................ 6-2 Figure 6-4. J2 Rear Accessory Connector .............................................................................................. 6-2 Figure 6-5. P104 Microphone Jack ......................................................................................................... 6-2 Figure 6-6. Dash-Mount Radio Connector Locations .............................................................................. 6-3 Figure 6-7. Remote-Mount Radio Connector Locations.......................................................................... 6-3 Figure 6-8. Command Board Connector Locations................................................................................. 6-3 Figure 6-9. VOCON Board Connector Locations .................................................................................... 6-3 Figure 6-10. P501 Extender Cable............................................................................................................ 6-4 Figure 6-11. Control-Head Cabling Diagram............................................................................................. 6-4 Figure 7-1. W3 Hand-Held Control Head Exploded View ....................................................................... 7-2 Figure 7-2. W4 Rotary Control Head Exploded View .............................................................................. 7-3 Figure 7-3. W5 and W7 Pushbutton Control Head Exploded View ......................................................... 7-4 Figure 7-4. W9 Pushbutton Control Head Exploded View ...................................................................... 7-5 Figure 7-5. HMN1080A, HMN1061A, HMN1079A Microphone Exploded View...................................... 7-6 6881096C77-O September 26, 2003 viii Related Publications List of Tables Table 1-1. Table 1-2. Table 3-1. Table 3-2. Table 3-3. Table 3-4. Table 3-5. Table 3-6. Table 3-7. Table 3-8. Table 4-1. Table 5-1. Table 7-1. Table 7-2. Table 7-3. Table 7-4. Table 7-5. Table 7-6. Table 7-7. Table 7-8. ASTRO Digital Spectra/Spectra Plus Basic Features ........................................................... 1-2 12-Button Keypad (W7 and W9) ........................................................................................... 1-7 W3 Jumper Selection ............................................................................................................ 3-3 Types of Operations .............................................................................................................. 3-4 Serial Data Bus Logic............................................................................................................ 3-6 PTT Logic States................................................................................................................... 3-7 HUB Logic States .................................................................................................................. 3-7 Standard Jumper Configurations......................................................................................... 3-11 VIP Output Connections ..................................................................................................... 3-14 VIP Input Connections ........................................................................................................ 3-14 Recommended Motorola Test Equipment and Service Aids ................................................. 4-1 Required Tools and Supplies ................................................................................................ 5-1 Exploded Views..................................................................................................................... 7-1 W3 Hand-Held Control Head Exploded View Parts List........................................................ 7-2 Model W4 Rotary Control Head Parts List ............................................................................ 7-3 W5 and W7 Pushbutton Control Head Parts List .................................................................. 7-4 W9 Pushbutton Control Head Parts List .............................................................................. 7-5 HMN1080A, HMN1061A, HMN1079A Microphone Parts List............................................... 7-6 Small Pushbutton Parts List .................................................................................................. 7-7 Large Pushbutton Parts List.................................................................................................. 7-7 September 26, 2003 6881096C77-O List of Tables ix Related Publications ASTRO Digital Spectra and Digital Spectra Plus Model W3 User’s Guide ..................................6881090C61 ASTRO Digital Spectra and Digital Spectra Plus Models W4, W5, W7, and W9 User’s Guide ..6881090C62 ASTRO Digital Spectra Hand-Held Control Head User’s Guide (Model W3) ..............................6881073C25 ASTRO Digital Spectra (Model W4, W5, W7, and W9) User’s Guide..........................................6881074C80 ASTRO Digital Spectra and Digital Spectra Plus Mobile Radios Detailed Service Manual .........6881076C25 ASTRO Digital Spectra Mobile Radios Dual Control Head Radio System Service Manual.........6881091C78 ASTRO Spectra and Digital Spectra FM Two-Way Mobile Radios Installation Manual ...............6881070C85 ASTRO Spectra Motorcycle Radios Supplemental Installation Manual...................................... 6880103W01 CPS Programming Installation Guide ..........................................................................................6881095C44 KVL 3000 User’s Manual ............................................................................................................. 6881131E16 6881096C77-O September 26, 2003 x List of Tables Notes September 26, 2003 6881096C77-O Commercial Warranty xi Commercial Warranty Limited Warranty MOTOROLA COMMUNICATION PRODUCTS I. What This Warranty Covers And For How Long MOTOROLA INC. (“MOTOROLA”) warrants the MOTOROLA manufactured Communication Products listed below (“Product”) against defects in material and workmanship under normal use and service for a period of time from the date of purchase as scheduled below: ASTRO Digital Spectra and Digital Spectra Plus Units One (1) Year Product Accessories One (1) Year Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period. All replaced parts of Product shall become the property of MOTOROLA. This express limited warranty is extended by MOTOROLA to the original end user purchaser only and is not assignable or transferable to any other party. This is the complete warranty for the Product manufactured by MOTOROLA. MOTOROLA assumes no obligations or liability for additions or modifications to this warranty unless made in writing and signed by an officer of MOTOROLA. Unless made in a separate agreement between MOTOROLA and the original end user purchaser, MOTOROLA does not warrant the installation, maintenance or service of the Product. MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA which is attached to or used in connection with the Product, or for operation of the Product with any ancillary equipment, and all such equipment is expressly excluded from this warranty. Because each system which may use the Product is unique, MOTOROLA disclaims liability for range, coverage, or operation of the system as a whole under this warranty. II. General Provisions This warranty sets forth the full extent of MOTOROLA'S responsibilities regarding the Product. Repair, replacement or refund of the purchase price, at MOTOROLA's option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WARRANTIES. IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY. IN NO EVENT SHALL MOTOROLA BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENCE, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW. 6881096C77-O September 26, 2003 xii Commercial Warranty III. State Law Rights SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY. This warranty gives specific legal rights, and there may be other rights which may vary from state to state. IV. How To Get Warranty Service You must provide proof of purchase (bearing the date of purchase and Product item serial number) in order to receive warranty service and, also, deliver or send the Product item, transportation and insurance prepaid, to an authorized warranty service location. Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada. V. What This Warranty Does Not Cover A. Defects or damage resulting from use of the Product in other than its normal and customary manner. B. Defects or damage from misuse, accident, water, or neglect. C. Defects or damage from improper testing, operation, maintenance, installation, alteration, modification, or adjustment. D. Breakage or damage to antennas unless caused directly by defects in material workmanship. E. A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, without limitation, the addition to the Product of non-Motorola supplied equipment) which adversely affect performance of the Product or interfere with Motorola’s normal warranty inspection and testing of the Product to verify any warranty claim. F. Product which has had the serial number removed or made illegible. G. Rechargeable batteries if: - any of the seals on the battery enclosure of cells are broken or show evidence of tampering. - the damage or defect is caused by charging or using the battery in equipment or service other than the Product for which it is specified. H. Freight costs to the repair depot. I. A Product which, due to illegal or unauthorized alteration of the software/firmware in the Product, does not function in accordance with MOTOROLA’s published specifications or the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from MOTOROLA. J. Scratches or other cosmetic damage to Product surfaces that does not affect the operation of the Product. K. Normal and customary wear and tear. September 26, 2003 6881096C77-O Commercial Warranty xiii VI. Patent And Software Provisions MOTOROLA will defend, at its own expense, any suit brought against the end user purchaser to the extent that it is based on a claim that the Product or parts infringe a United States patent, and MOTOROLA will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following: A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim; B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C. should the Product or parts become, or in MOTOROLA’s opinion be likely to become, the subject of a claim of infringement of a United States patent, that such purchaser will permit MOTOROLA, at its option and expense, either to procure for such purchaser the right to continue using the Product or parts or to replace or modify the same so that it becomes noninfringing or to grant such purchaser a credit for the Product or parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or parts as established by MOTOROLA. MOTOROLA will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software, apparatus or devices not furnished by MOTOROLA, nor will MOTOROLA have any liability for the use of ancillary equipment or software not furnished by MOTOROLA which is attached to or used in connection with the Product. The foregoing states the entire liability of MOTOROLA with respect to infringement of patents by the Product or any parts thereof. Laws in the United States and other countries preserve for MOTOROLA certain exclusive rights for copyrighted MOTOROLA software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola software. MOTOROLA software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse engineering of such MOTOROLA software or exercise of rights in such MOTOROLA software is permitted. No license is granted by implication, estoppel or otherwise under MOTOROLA patent rights or copyrights. VII. Governing Law This Warranty is governed by the laws of the State of Illinois, USA. 6881096C77-O September 26, 2003 xiv Commercial Warranty Notes September 26, 2003 6881096C77-O Chapter 1 Introduction ASTRO Digital Spectra and Digital Spectra Plus control heads are available in five radio models: W3, W4, W5, W7, and W9. This chapter describes the control heads used with these radios. 1.1 Notations Used in This Manual Throughout the text in this publication, you will notice the use of note, caution, warning, and danger notations. These notations are used to emphasize that safety hazards exist, and care must be taken and observed. NOTE: An operational procedure, practice, or condition that is essential to emphasize. ! CAUTION indicates a potentially hazardous situation which, if not avoided, might result in equipment damage. Caution ! WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury. WARNING ! DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or injury. 1-2 Introduction: Control Head Features 1.2 Control Head Features The table below outlines the basic features of the five control heads covered in this manual. Table 1-1. ASTRO Digital Spectra/Spectra Plus Basic Features Feature W3 W4 W5 W7 W9 Display 2 line/ 14 characters Liquid-Crystal Display (LCD) with 8 Status Annunciators 1 line/ 8 characters Vacuum Fluorescent Display 1 line/ 8 characters Vacuum Fluorescent Display 1 line/ 8 characters Vacuum Fluorescent Display 1 line/ 11 characters Vacuum Fluorescent Display Mode & Volume Controls Rocker Switches Rotary Mode & Volume Controls Rocker Switch Mode & Volume Controls Rocker Switch Mode & Volume Controls Rocker Switch Mode & Volume Controls Numeric Keypad Yes No No Yes Yes Channel Capability (Digital Spectra) 255 128 128 255 255 Channel Capability (Digital Spectra Plus) 512 128 128 512 512 Remote Mount Available Available Available Available Available Dash Mount Available Available Available Available Not Available 1.3 Control Heads The control heads used with ASTRO Digital Spectra and Digital Spectra Plus radios have microprocessor circuitry that operates the standard and optional features built into the system. The control-head design allows for installation in even the smallest of vehicles. The control head may be field-programmed to add options or alter the information stored in certain areas of its electronic memory. The following sections describe the control head used by each of the five models. 1.3.1 W3 Control Head The W3 Hand-Held Control Head (HHCH) is shown below. THe HHCH has been designed as an alternative to the standard radio control-head approach. It can emulate most radio control-head functions, including LCD display, volume control, power On/Off, and mode. The HHCH can either replace the radio control head or be used in dual-control applications, either in conjunction with a radio control head or another HHCH. September 26, 2003 6881096C77-O Introduction: Control Heads 1-3 On/Off Button (T1) Orange Programmable Button (T2) Programmable Button (T3) LED Indicator Display Push-To-Talk (PTT) Button Switch Side Button 1 (S1) HOME Side Button 2 (S2) Side Button 3 (S3) Volume Control VOL MODE Mode Control 1Q Z 2 ABC 3 DEF 4 GHI 5 JKL 6 MNO 7 PRS 8 TUV 9 WXY Alphanumeric Keypad 0 Figure 1-1. Typical W3 Hand-Held Control Head 1.3.1.1 W3 Controls On/Off Button (T1): Turns the radio on and off. Can be used as an additional programmable button if the on/off function is not used. Orange Programmable Button (T2): Programmed at the factory for emergency use. Field programmable by a qualified radio technician. Programmable Button (T3): Field programmable by a qualified radio technician. LED Indicator: Green/red light-emitting diode. Indicates operating status. Display: 2-line by 14-character display. Provides visual information about many radio features. Keypad. Provides control of, and data interface with, many features. Programmable Side Button 1 (S1): Field programmable by a qualified radio technician. Programmable Side Button 2 (S2): Field programmable by a qualified radio technician. Programmable Side Button 3 (S3): Field programmable by a qualified radio technician. Mode Control: Used for selecting modes and programming menus. Volume Control: Used for selecting volume level, editing names, and making certain radio adjustments. Push-To-Talk (PTT) Button: Engages the transmitter. 6881096C77-O September 26, 2003 1-4 1.3.2 Introduction: Control Heads W4, W5, W7, and W9 Control Heads PAGE or SECURE or EMERGENCY Page Emer SCAN PHONE HOME HORN/ LIGHTS Phon Home SELECT MONITOR CALL Scan Call DIRECT Dir Sel Mode H/L Mon Volume XMIT Dim BUSY Mic Pwr PRIORITY/ NON-PRIORITY INDICATORS MODE POWER ON/OFF/ KNOB VOLUME KNOB DIRECT INDICATOR Figure 1-2. Typical W4 Rotary Control Head PAGE or SECURE or EMERGENCY POWER ON/OFF MODE Page Emer SCAN PHONE SELECT CALL PWR Phon Mode Scan Call Sel Vol XMIT DIM Mic BUSY H/L Mon Dir HOME DIRECT INDICATOR HOME VOLUME PRIORITY/ NON-PRIORITY INDICATORS HORN/ LIGHTS DIRECT MONITOR Figure 1-3. Typical W5 Pushbutton Control Head September 26, 2003 6881096C77-O Introduction: Control Heads 1-5 EMERGENCY or SECURE Emer POWER ON/OFF 2 or 2Pge PHONE MODE CALL SCAN SITE PAGE SELECT LOCK PWR Phon Mode Scan Call Sel Vol 1Ste 2 3Lck 4Sts 5Rpg 6Msg 7H/L 8Mon 9Dir O #Del XMIT DIM BUSY HOME Mic Rcl HOME VOLUME PRIORITY/ NON-PRIORITY INDICATORS DIRECT INDICATOR RECALL REPROGRAM MESSAGE HORN/LIGHTS DIRECT DELETE MONITOR STATUS Figure 1-4. Typical W7 Pushbutton Control Head FUNCTION BUTTON PRIORITY DIMMER INDICATOR STATUS* CONTROL XMIT BUSY DIM FUNCTION ON/OFF INDICATORS Emer Dir MODE ROCKER Vol 2 3 4 Phon 5 H/L 6 7 Sts 8 9 Msg Call Scan Pri Non Pri Mode 1 Sel Home 0 Sql Rcl VOLUME SELECT HOME ROCKER NON-PRIORITY INDICATOR Del KEYPAD MESSAGE* RECALL DELETE POWER SWITCH * Optional buttons (included but not installed or programmed) Figure 1-5. Typical W9 Pushbutton Control Head 6881096C77-O September 26, 2003 1-6 Introduction: Control Heads 1.3.2.1 W4, W5, W7, and W9 Controls Power Switch (PWR): Turns the radio and its accessories on or off. The Power switch is part of the rotary volume knob on the W4 model, a push-type switch on the W5 and W7 models, and a slide switch on the right-hand bottom surface of the W9 model. Mode Switch: Used for selecting modes and programming menus. The Mode switch is a rotary switch on the W4 model and a rocker switch on the W5, W7, and W9 models. Press the right side of the rocker switch to increase the mode number and the left side to decrease the mode number. Press and hold the switch to scroll the mode number up or down. The mode names appear in the display window. Volume Switch: Used for selecting the volume level, editing names, and making certain radio adjustments. The Volume switch is a rotary switch on the W4 model and a rocker switch on the W5, W7, and W9 models. On the pushbutton models, pressing and releasing the Volume switch checks the volume setting. Your display will show “VOLUME_ _” and a number value (0-15). Pressing and holding the left side decreases the volume. The number value scrolls up or down to your desired level. The Volume rocker switch also controls the volume level of the public address (PA) and external radio speaker (Ex Rd) options when they are enabled. The display window shows “PA VOL _ _” when public address is on and the Volume rocker switch is pressed. Dim Button: Used to control the brightness of the display and button backlighting. When you turn on the system, the display comes on at the brightness level it was on before the system was last turned off. Press the DIM button once to reduce the brightness of the display to medium level and twice for low brightness level. Press the DIM button a third time to turn the display and button backlighting off. This is called the “surveillance” mode. Home Button: Used for restoring preprogrammed mode, establishing programmed mode, selecting programming entries, etc. Press the Home button to go to the radio’s preprogrammed “home” mode. On the W7 models, you can use the Home button instead of the Mode switch to change modes. Hold the Home button until a beep sounds to enter the configuration state. The display shows an entry prompt. Use the keypad to enter your new mode choice and press the Home button again. Your mode is now changed without scrolling. Select Button: Used to configure radio options. Option Buttons: Used for turning options on and off, such as Phone, Scan, Emergency Call, and Secure. Display: The vacuum fluorescent (VF) display’s primary function is to display mode numbers, mode names, volume level, and the status of options. It also functions as an on-off indicator for the entire system and plays an integral role in the operator’s reconfiguration of options. The display is 8 characters on W4, W5, and W7 models and 11 characters on the W9 model. XMIT and BUSY Indicators: The XMIT indicator lights when the radio is transmitting. The BUSY indicator lights when the selected channel is busy. Scan Indicators: When scan operation detects activity on a non-priority (NON-PRI) channel, the NONPRI indicator light comes on. Activity on a second priority channel causes the priority (PRI) indicator to light. First priority channel activity causes PRI to flash. 12-Button Keypad (W7 and W9): Used to change the status of options and for entering numbers. Several keys serve multiple functions. The following buttons can be programmed to W7 and W9 control heads. The table below describes the buttons preinstalled on the W7 model. (See the ASTRO Digital Spectra or Digital Spectra Plus User’s Guide for a complete description of keypad operation.) September 26, 2003 6881096C77-O Introduction: Control Heads 1-7 Table 1-2. 12-Button Keypad (W7 and W9) Key #1 key Site (STE) #2 Key Page (2 or 2Pge) Description Forces the radio to scan for a new site when the automatic multiple-site select (AMSS) feature for wide-area coverage is in use. Initiates a Call Alert page or enters Call ID list programming. #3 key Lock (Lck) Locks the radio onto the current site when the AMSS feature is in use. #4 key Status (Sts) Used alone or in conjunction with other keypad buttons and the Sel button to send a status transmission, indicating a predetermined condition change. #5 key Regroup (Rpg) Requests a change in the radio’s talkgroup assignment when the dynamic regrouping feature is used. #6 key Message (Msg) Used alone or in conjunction with other keypad buttons and the Sel button to transmit a message, indicating a response or temporary condition. #7 key Horn/Lights (H/L) #8 key Monitor (Mon) #9 key Direct/Simplex (Dir) Selects/enables radio external alarms. Monitors the radio for channel traffic. Used for talkaround (mobile-to-mobile) conversations. * key Recall (Rcl) Reviews modes in scan and phone lists. # key Delete (Del) Used when editing stored lists. 6881096C77-O September 26, 2003 1-8 Introduction: Control Heads Notes September 26, 2003 6881096C77-O Chapter 2 Basic Maintenance This chapter describes inspection, cleaning, and handling precautions for the control heads. Each of these topics provides information vital to the successful operation and maintenance of your radio. 2.1 Inspection Check that the external surfaces of the control head are clean, and that all external controls and switches are functional. A detailed inspection of the interior electronic circuitry is not needed. 2.2 Cleaning The following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the control head. These surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges, grease, and/or grime. Internal surfaces should be cleaned only when the control head is disassembled for servicing or repair. The only recommended agent for cleaning the external control head surfaces is a 0.5% solution of a mild dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit boards and their components is isopropyl alcohol (70% by volume). ! Caution 2.2.1 The effects of certain chemicals and their vapors can have harmful results on certain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided. Cleaning External Plastic Surfaces The detergent-water solution should be applied sparingly with a stiff, non-metallic, short-bristled brush to work all loose dirt away from the control head. A soft, absorbent, lint-free cloth or tissue should be used to remove the solution and dry the control head. Make sure that no water remains entrapped near the connectors, cracks, or crevices. 2.2.2 Cleaning Internal Circuit Boards and Components Isopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas. Alcohol is a high-wetting liquid and can carry contamination into unwanted places if an excessive quantity is used. Make sure that controls or tunable components are not soaked with the liquid. Do not use high-pressure air to hasten the drying process, since this could cause the liquid to puddle and collect in unwanted places. Upon completion of the cleaning process, use a soft, absorbent, lint-free cloth to dry the area. NOTE: Always use a fresh supply of alcohol and a clean container to prevent contamination by dissolved material (from previous usage). 2-2 2.3 Basic Maintenance: Handling Precautions Handling Precautions ! Caution Components used in this equipment can be damaged by accumulated static charge. Avoid unnecessary handling. When handling devices, use a group strap, conductive benches, and floor mats to ensure that a static charge does not develop on component terminals. Always pick up components by the body when possible, avoiding the electrical terminals. Exposed connections should be shorted together via conductive foam when not in use. Use grounded equipment when performing tests. DO NOT connect components to or disconnect components from test equipment while power is applied. Complementary metal-oxide semiconductor (CMOS) devices, and other high-technology devices, are used in this family of radios. While the attributes of these devices are many, their characteristics make them susceptible to damage by electrostatic discharge (ESD) or high-voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair. Handling precautions are mandatory for this radio, and are especially important in lowhumidity conditions. DO NOT attempt to disassemble the radio without observing the following handling precautions: • Eliminate static generators (plastics, Styrofoam, etc.) in the work area. • Remove nylon or double-knit polyester jackets, roll up long sleeves, and remove or tie back loose-hanging neckties. • Store and transport all static-sensitive devices in ESD-protective containers. • Disconnect all power from the unit before ESD-sensitive components are removed or inserted unless otherwise noted. • Use a static-safeguarded workstation through the use of an anti-static kit (Motorola part number 01-80386A82). This kit includes a wrist strap, two ground cords, a static-control table mat and a static-control floor mat. NOTE: Be sure that the table and floor mats are properly grounded. When these items are not readily available, observing the following techniques will minimize the chance of damage: - If a static-sensitive device is to be temporarily set down, use a conductive surface for placement of the device. - Make skin contact with a conductive work surface first and maintain this contact when the device is set down or picked up. - Always wear a conductive wrist strap when servicing this equipment. The Motorola part number for a replacement wrist strap that connects to the table mat is 42-80385A59 September 26, 2003 6881096C77-O Chapter 3 Theory of Operation This chapter describes the operational theory of the control heads for the W3, W4, W5, W7, and W9 radio models. It includes vehicular interface port (VIP) information. 3.1 W3 Control Head The W3 Hand-Held Control Head (HHCH) contains the U3 microcomputer, which runs on a 4 MHz clock and performs the following basic functions: • SB9600 data encode and decode for communication to host radio. • Liquid-crystal display (LCD) drive comprising two rows of 14 dot-matrix characters plus 10 annunciators. • Scans a 22-key keypad. • Scans three side keys and three top keys. • Determines what type of radio is connected from the bus data and selects either portable or mobile/vehicle adaptor (VA) modes. • Scans the PTT switch. • Provides display drive and programmable adjustment for display contrast. • Provides display and keypad backlight control. • Activates the red PTT LED and yellow status LED as required. • Provides remote keying of the microphone via the SB9600 serial bus as required. • Detects off-hook/on-hook conditions in mobile/VA mode. • Provides SPI serial communications to U8 for serial-to-parallel output expansion, U12 for parallel-to-serial input compression, U14 for analog-to-serial input compression, and option connector J2. 3.1.1 SB9600 Serial Bus Interface The serial interface circuit, comprising transistors Q1, Q2, and Q8, and comparator U2, provides an interface between the microphone/message and a host radio for two-way SB9600 serial bus communications. This is necessary to control the radio from the HHCH and have radio status messages displayed on the HHCH. The interface circuit performs the following functions: • Buffering of the input and output data by Q1 and U2 to improve isolation and drive capability. • Conversion of balanced to unbalanced SB9600 data input to SB96 bus interface by Q1, U2. • Bidirectional busy control through U3-20, -21, and -41 to J 1-3. U320 and -21 are paralleled to provide increased drive capability. 3.1.2 Display Circuit The display is a liquid-crystal display (LCD) and comprises two rows of 14 dot-matrix characters and 10 annunciators. The display circuit consists of sections involving character generation, backplane drive, negative voltage generation, temperature compensation, and contrast control. A 200 kHz clock is derived from U4-25, which also supplies U14. 3-2 Theory of Operation: W3 Control Head Operation of the circuit is complex; a brief description is detailed below: • Display data exits U3-5/12 as eight bits of parallel data. This data addresses a character look-up table in LCD driver/controller U4. This provides the relevant segment output data from U4, as well as LCD drivers U5, U6, and U7, to activate the relevant display dots that form the characters as defined in the look-up table. • The LCD is multiplexed with eight backplanes that are driven separately by U4-47 to -54. Each backplane is driven sequentially, one after the other, by a stepped a.c. voltage of between approximately -2 volts and +5 volts. LCD dots are displayed when a maximum or minimum of one of the backplane drives coincides with a minimum or maximum, respectively, of the relevant segment drive voltage. • Negative voltage generation necessary for correct operation of the display is derived from a timed clock output from U3-38. This is fed to a voltage doubler comprising C21, C22, and D30. The d.c. output of the doubler is fed to voltage divider R16 to R20. This divider provides evenly spaced voltage increments from approximately -2 volts to +5 volts, which are then fed to U4, U5, U6, and U7 to form the stepped backplane and segment drive voltages. • Temperature compensation is provided by U3 and U14 in conjunction with D32. This diode provides a temperature-dependent voltage to analog input pin 1 of A/D converter U14. This is sent as serial data input to U3-34, where it is compared to a reference in U3. The amount of deviation from this reference determines the duty cycle of the output drive voltage from U3-38. This results in a change to the drive voltage across C22, which is fed to analog input pin 6 of U14 via voltage divider R26 and R2, which is then fed to U3 as serial data. U3 checks this voltage for accuracy, using the temperature-dependent voltage at U14-1 as a reference, and corrects the drive duty cycle accordingly. • Contrast control is achieved by adjusting the display drive duty cycle U3-38 by either keypad control or radio programming via the SB9600 bus. U3 contains a reference that presets the drive duty cycle to an average value when first connected to a new radio. Adjustment of the contrast setting will set up a new reference, which will be retained by the radio in EEPROM for future use so that the new setting will be retained if the microphone is turned off. 3.1.3 Keypad Side Keys and Top Keys The HHCH keypad is configured as a matrix of five columns by six rows. The keyboard is scanned by taking each column output low in turn (each one 1 ms) and reading the corresponding row inputs through the data input latch, U10. After all five columns have been scanned, the row data is then decoded to see which keys, if any, are pressed. The HHCH then waits for debounce until the keypad is scanned again. The keypad is scanned every 25 ms. If the same key is still pressed, the key register value is determined from a key table. If the SB9600 serial bus is not busy, a serial-bus "BUTCTL" message transmission is initiated. The same process also applies when a key is released. 3.1.4 Microphone Preamplifier and PTT PTT is achieved by activating switch S1. This places a ground on the microphone pre-amplifier circuit, comprising Q6 and associated components, and effectively turns it on. Activation of S7 also places a low on U10-6 input, which is passed on to U3 and transmitted as an SB9600 message back to the radio. When this message is received by the radio, (if required) an SB9600 message is sent back to the microphone and detected by U3, and the PTT LED is activated through U8. However, illumination of the PTT LED is under radio control and is therefore dependent upon radio programming. Q7 is also connected across the PTT line. Its purpose is to remotely enable the microphone pre-amplifier through a received SB9600 serial-bus message, as required. September 26, 2003 6881096C77-O Theory of Operation: W3 Control Head 3-3 Microphone cartridge M1 contains a capacitive transducer coupled to a FET amplifier. Microphone audio is obtained from the output of MI and fed to Q6-b via C28, which provides either 0dB of gain in portable mode or 20dB in mobile mode, during transmit. This gain change is achieved by the action of Q5, which is turned on in mobile mode only, and bypasses R71. (Note that this gain is with respect to a radio input impedance of 2k.Ω for portables and 600Ω for mobiles.) 3.1.5 On-/Off-Hook Control The on-/off-hook control circuit comprises U8 and Hall switch U9. This circuit is only active in mobile mode, during which the output at U8-6 and -7 is driven high by U3. This provides supply volts for U9, the output of which still remains in its normally high state, provided that the microphone is off-hook. During the on-hook condition, when the microphone is retained in its hang-up bracket, a magnet in the hang-up bracket activates the Hall switch, which in turn pulls U9-3 low. This is detected by U3, which then sends an appropriate SB9600 message back to the radio. When the microphone is removed from the hang-up bracket, U9-3 returns high, causing U3 to send another SB9600 message back to the radio. 3.1.6 Backlight Circuit The backlight circuit comprises U3, U15, Q3, Q4, and LEDs D3 to D17. U3 enables the backlights, as required, by placing a low at U3-16. This, in turn, turns on Q3 and Q4, causing the LEDs to turn on. The action of D35 and R34 provides a constant current source for the LEDs over a supply voltage range of 5.5 to 17 volts. U15 provides current balance between the individual pairs of LEDs, and R34 controls the total current to about 60 mA. 3.1.7 Power Supply The power supply consists of a 5-volt linear regulator, U1, which provides the necessary 5-volt supply for all of the digital circuits. It has a low drop-out voltage to enable operation from an input voltage of about 5 volts up to 17 volts. This regulator also contains internal current-Iimiting protection, which will normally protect against damage from short-circuit faults. In addition, current is supplied directly from the unregulated input to the backlight LEDs for power dissipation reasons. 3.1.8 Status LEDs D22 is provided as a status LED for programmable radio functions. It is activated by an SB9600 message from the radio which is detected by U3, resulting in a high at U8-2 and -3. In addition, the PTT LED, D21, can provide flashing radio status messages and can also be activated at the same time as D22. 3.1.9 Jumper Selection The only jumpers that may normally be installed are JU10, JU11, and JU12. When these jumpers are installed, the ground provided is passed on to U3. These jumpers indicate whether a speaker is installed in the unit, the SB9600 serial-bus device address, and single- or dual-control head control, as defined in the table below. Table 3-1. W3 Jumper Selection Jumper 6881096C77-O IN OUT JU10 Internal Speaker No internal speaker JU11 SB9600 address = 6 BS9600 address = 5 JU12 Dual control Single control September 26, 2003 3-4 Theory of Operation: W4, W5, and W7 Control Heads 3.1.10 Power On/Off The HHCH has the ability to turn a host radio on or off by activating S6, which then places a momentary logic low on the Mic Hi line. This is detected by appropriate circuitry in the host radio, which then reverses the power on/off state of the radio. Since the microphone power is supplied by a switched Opt B+ line from the radio, the microphone power on/off state follows that of the radio. 3.1.11 Miscellaneous Functions If TP1 contacts are momentarily shorted or certain key combinations are pressed simultaneously, the HHCH is placed in its test mode to carry out various diagnostic checks. Transient protection diodes D24, D25, D37, D38, and D39 provide electrostatic transient protection for sensitive components within the HHCH by preventing voltages from going outside the specified ranges for these components. 3.2 W4, W5, and W7 Control Heads The following pages describe the operational theory of the components of the W4, W5, and W7 control heads. Refer to Figure 3-1 for the control-head components. A+/IGN U101 (U3, Q50, T60) 13.8V 1 JU1 2 A+ 37 VDC VOLTAGE CONVERTER CIRCUITRY VF DRIVER IC +5 VDC U45 U102 34 VDC 2.5 VAC BACKLIGHT LEDS VACUUM FLUORESCENT DISPLAY U1 1 JU2 2 IGNITION 5 VOLT REGULATOR VIP OUTPUTS MICROCOMPUTER 1 Y1 4.0 MHz 2 U4 SERIAL DATA BUS VIP INPUTS IGNITION SENSE INTERFACE AND WATCHDOG TIMER IC PTT SENSE HUB SENSE Figure 3-1. Astro Spectra Control Head Block Diagram 3.2.1 Power Switch/Ignition For dash-mounted radios, a pushbutton On/Off switch (S1) (or rotary knob on the W4 control head) on the front panel controls power to the radio and accessories. In addition to this switch, you can wire the vehicle’s ignition and add or remove control-head jumpers to further control radio operation. Table 3-2. Types of Operations Type How it Operates Control Head Jumper/Status Ignition Wiring 1 RECEIVE and TRANSMIT enabled via control head ON/OFF switch (ignition has no effect). JU1OUT; JU2/IN Connect ignition cable to “Battery Hot” at fuse block. 2 RECEIVE and TRANSMIT enabled only when ignition switch is ON. JU1/OUT; JU2/IN Connect ignition cable to “Ignition” at fuse block. September 26, 2003 6881096C77-O Theory of Operation: W4, W5, and W7 Control Heads 3-5 Table 3-2. Types of Operations (Continued) Type 3 How it Operates RECEIVE enabled by control head ON/OFF switch; TRANSIT enabled only when ignition switch is ON. Control Head Jumper/Status JU1 IN; JU2 OUT Ignition Wiring Connect ignition cable to “ignition” at fuse block. Enable “TX inhibit” ignition switch setting in RSS or CPS. The ignition cable is the fused wire attached to the accessory connector. The control head is shipped with jumper JU1 OUT and jumper JU2 IN. The three options are: 1. Connect the ignition cable to “Battery Hot” on the fuse block to TRANSMIT and RECEIVE via the front panel pushbutton On/Off switch, regardless of the ignition setting. OR 2. Connect the ignition cable to “Ignition” at the fuse block to disable TRANSMIT and RECEIVE except when the ignition is on. This method is more convenient because you need only to switch off your ignition; the radio will not drain your car’s battery when you leave the radio switch on. 3. To allow receive via front panel On/Offf, but inhibit transit when the ignition is off, control head jumpers and radio software settings must be changed. Follow the disassembly procedures in Chapter 5 to remove the control head PC board from its housing, and then locate JU1 and JU2 using the board overlays in Chapter 8. Carefully unsolder JU2 from the board and solder it in a JU1. Change the “ignition switch” field in CPS (Radio Wide/Advanced) or RSS (F4/F3/ F3/F3) to “TX inhibit.” For remote mounted radios, the same options of operation are available to the customer. The fused GREEN wire coming from the control-head end of the interconnect cable is connected to “Battery Hot.” The ignition cable is the fused ORANGE wire also coming from the interconnect cable. The control head is shipped with jumper JU1 OUT and JU2 IN. Configured this way, connections to the ignition cable are made following options (1) or (2) above. 3.2.2 Voltage Regulator Switch B+ is applied to U45, a 5-volt regulator. C45 and C58 filter SWB+ and the 5-volt line to ensure U45 operated properly. CR90 protects against accidental reverse-polarity connections during installation. The 5-volt supply operates the microcomputer circuitry, interface circuitry, vacuum fluorescent (VF) driver U101, and comparator U3. 3.2.3 Microcomputer The microcomputer, U1, operates on the 5-volt supply and is filtered by L1. A resonator, Y1, oscillates at 4 MHz to provide a stable clock for microcomputer timing. U1 handles all communication with the radio command board over the serial bus, scans the keyboard for button presses, and generates the display information needed by the VF driver (U101) to drive the VF display (U102). 3.2.4 Interface Circuitry The bulk of the interface circuitry is contained in bipolar, custom IC, U4. This IC includes watchdog timer circuits, serial-bus communication drive circuits, and input buffer circuits to protect microprocessor U1. 6881096C77-O September 26, 2003 3-6 3.2.5 Theory of Operation: W4, W5, and W7 Control Heads Reset On initial power-up, the RESET line to U1-1 is held low by U4 for approximately 120 milliseconds before going high. This resets U1 and starts it operating properly. Then, a pulse train generated at U1-38 sends tickle pulses to the watchdog timer circuitry in U4 and sends a STROBE signal to the VF display driver, U101. Capacitor C6 charges to about 3.3 volts and triggers a reset as described above. Any time a reset occurs, U4-9 goes high, causing radio circuitry in the command board to also reset. Should radio circuitry initiate the reset, pin 23 of the control unit PC board connector is forced high, triggering the same events described above. The control head can reset the radio command board, and vice-versa, via the reset line. See Table 3-3. 3.2.6 Bus Busy The control head prepares to send data on the serial bus when U-15 (BUSY OUT) goes low, causing U4-10 to go high. This signals the radio command board that the control head has data to send. U4-11 (BUSY IN) goes low whenever U4-10 goes high. This informs the control-head microcomputer that the serial bus is in use. See Table 3-3. Table 3-3. Serial Data Bus Logic No Bus Activity Bus Activity (Normal Receiving Data) (Sending or Receiving Data) In Reset* Busy Low High Low BUSY IN High Low High BUSY OUT High Low* High BUS+ High Low and High High BUS- Low High and Low Low TX DATA High Low and High** High RX DATA High Low and High High RESET Low Low High RESET High High Low Data Line * Bus activity will occur immediately after a reset. ** Sending only. 3.2.7 Serial Bus Data See Table 3-3 for Serial Data Bus Logic. Two lines, BUS+ and BUS-, send data between the control head and the radio command board. Under the normal condition of inactivity, BUS+ is high and BUSis low. This is the “inactive state” on the serial bus. When the two lines invert (BUS+ goes low, BUSgoes high), the serial bus is in the “active state.” The control head uses the TX DATA line (U1-33) to send data over the serial bus. When TX DATA goes low, the bus is placed in the active state by U4; when TX DATA goes high, the bus returns to the inactive state. Data is sent to the microcomputer on the RX DATA line (U1-32). Whenever the serial bus is in the active state, RX DATA is low. An inactive state on the bus causes RX DATA to go high. September 26, 2003 6881096C77-O Theory of Operation: W4, W5, and W7 Control Heads 3.2.8 3-7 Push-To-Talk (PTT) The PTT line from the microphone keys the transmitter. This line (U4-37) is normally biased at 5 volts, but goes to DIG GND when the microphone PTT button is pressed. This causes the PTT line (U1-21) to go high. The transmit command is then sent over the serial bus to the radio command board. Releasing the PTT reverses this process. There is no PTT hardware connection from the control head to the radio command board. See Table 3-4. Table 3-4. PTT Logic States Microphone Push-to-Talk 3.2.9 PTT PTT PRESSED Low High RELEASED High Low Hang-Up Button (HUB) The control head senses when the microphone is off-hook by monitoring the HUB line from the microphone. When the microphone is on-hook, the HUB line (U4-31) is connected to ground, placing a high on the inverted HUB line (U1-20) and sending the on-hook command over the serial bus. When the microphone is off-hook, U4-31 biases to 5 volts, reversing the process and sending the offhook command over the serial bus. See Table 3-5. Table 3-5. HUB Logic States Microphone Hang-Up Button HUB Line Inverted HUB ON-HOOK Low High OFF-HOOK High Low 3.2.10 Ignition Sense Circuitry Ignition sense voltage is sensed by U4-28. When this voltage is high, U4-29 goes low, resulting in U1-39 going low, and sending the “ignition-on” command over the serial bus. When the ignition voltage drops off, the process is reversed. 3.2.11 Keypad Scan U1 scans the keypad switches for a button press by sending out periodic low-going pulses in sequence on pins 8 through 12. Keypad sense lines connect back to U1 on pins 13 through 17. Resistors R120 through R124 ensure that the sense lines are high until a key is pressed. When a button is pressed, keypad contacts close, allowing the low-going pulse to return to the microcomputer on the appropriate sense line. This informs U1 that a particular button was pressed. 3.2.12 Vacuum Fluorescent (VF) Voltage Converter Circuitry Voltage for the VF display is generated by a fixed-frequency, variable duty-cycle controlled, flyback voltage converter. The switching frequency is about 210 kHz. One half of U3, pins 5-7, forms a 210 kHz sawtooth oscillator. The sawtooth waveform is produced at U3-6 and is applied to pin 3 of the other half of U3. This portion of U3 is a duty-cycle controlled comparator. 6881096C77-O September 26, 2003 3-8 Theory of Operation: W9 Control Head U1-6 controls the entire voltage converter. During startup, U1-6 pulls to ground, biasing U3-2 to about 1.85 volts via R51 and R52. U3-1 and R61 then begin to switch Q50 on and off at a 210 kHz rate. This allows current to flow through T60, building a magnetic field, then collapsing it. When the field collapses, the back EMF (flyback) forward biases CR51 and charges C52 (after a few cycles) to about 37 volts, causing zener diode VR50 to conduct. The high voltage is regulated by the effect that VR50 has on the bias voltage at U3-2. If the high-voltage supply increases, VR50 pulls U3-2 higher in voltage resulting in a decreased duty-cycle for Q50 (the switching frequency remains constant; only the duty-cycle of on-time versus off-time decreases). Less power is up-converted to C52 when the duty cycle decreases; hence, regulation is maintained. The voltage converter also produces an a.c. filament voltage for the VF display across T60 pins 4 and 6. R101 drops this voltage to approximately 2.4 Vrms. This a.c. voltage rides on a positive d.c. offset due to R50, depending on brightness. The positive offset allows a VF display grid to be reverse-biased with respect to the filament when that particular grid is supposed to be shut off. This prevents “character ghosting.” Display dimming is exclusively controlled by multiplexing information sent from U1 to the VF driver IC, U101. Display dimming has no effect on the voltage converter circuitry except in the OFF mode. In this mode, U1-6 goes high, resulting in U3-2 going to +5 volts. This keeps U3-1 low and Q50 turned off. The high-voltage supply drops to about 12 volts and the a.c. filament voltage drops to zero, shutting off the display. 3.2.13 Vacuum Fluorescent Display Driver IC The VF driver IC, U101, receives data directly from the microcomputer for multiplexing the VF display. All of the grid and anode driver lines from U101 are either at, or about, 34 volts (ON) or ground (OFF). 3.2.14 Vacuum Fluorescent Display The VF display is an 8-character, 14-segment device. Anodes are the actual phosphorescent segments, and grids are the wire-mesh structures located over each character. Multiplexing allows character generation with a minimum of interconnecting lines between display and driver. Anodes and grids operate at, or about, 34 volts when ON and are at zero when OFF. The filament operates on ac at about 2.4 Vrms, with current flow at 100 mA through the filament. The d.c. current flowing from anodes and grids to the filament and through R50 to ground increases filament voltage by up to 5 Vdc. 3.2.15 Backlight LEDs Most buttons on the control head are backlit by ten LEDs for easy night-time viewing. In medium and low brightness level settings, U1-19 goes high, turning on Q131 and causing a fixed current to flow through the LEDs. In the OFF mode and the maximum brightness mode, U1-19 goes low, turning off Q131 and the LEDs. Microprocessor U1 does not duty-cycle change the brightness level of the backlighting LEDs. 3.3 W9 Control Head The W9 control head has solid-state microprocessor circuitry that operates the standard and optional features built into the system. The control-head design allows installation in even the smallest of down-sized vehicles. 3.3.1 Display The control head has an 11-character alphanumeric VF display for indicating the following: • Zone/Mode names • Squelch level September 26, 2003 6881096C77-O Theory of Operation: W9 Control Head 3-9 • Volume level • Status codes • Message codes • Telephone numbers • Identification numbers • Alarm displays • Option status 3.3.2 W9 Controls and Indicators The W9 control head 12-button keypad contains traditional alphanumeric keys. These keys double as function keys for options. Six ON/OFF option buttons and indicator lights above the display window tell whether these options are on or off. All buttons are backlit to allow operation in low-light conditions. Other indicators include BUSY, XMIT, Pri, and Non-Pri. The BUSY indicator lights when activity is detected on the channel. The XMIT (transmit) indicator lights when you are transmitting. The Non-Pri (non-priority) or Pri (priority) indicators light when activity occurs during scanning. If the detected activity is in the non-priority mode, the Non-Pri indicator lights. If the activity is in the priority mode, the Pri indicator lights (steady on for second priority mode, and flashing for first priority mode). 3.3.3 Control Board NOTE: Refer to the W9 control head foldout block diagram and schematic diagram for the following discussion. The control board's microprocessor unit (MPU) communicates on the serial bus, receives and interprets keypad data, and controls the volume. The MPU (U2) sends data to a driver to control the display and sends data to turn the LEDs on or off. The control board has a watchdog timer that senses the need for a system reset. The vehicle interface ports are also controlled on this board. 3.3.3.1 Microprocessor The MPU operates in expanded bus mode with internal Read-Only Memory (ROM) active. The clock frequency is 7.9488 MHz, which results in an internal operating frequency of 1987 kHz. The limited number of I/O ports is augmented by using a serial-to-parallel shift register (U6) to scan the keypad and to switch the VIP drivers Q71, Q72, and Q73. 3.3.3.2 Watchdog Timer The watchdog timer is on the serial input/output integrated circuit (SIOIC) U4. On system power-up, capacitor C6 pulls U4, pin 43, high while the RESET output at pin 4 goes low, and the microprocessor resets. As C6 charges, the voltage on U4, pin 43, drops, causing the output to go high and the microprocessor to start operating. At this point, the bias on U4, pin 43, shifts toward positive, causing the voltage to begin to rise, eventually causing another reset cycle. A high on U4, pin 9, (RESET input) also initiates a reset. When the microprocessor operates correctly, the microprocessor sends "tickle" pulses to U4-2. These pulses tickle the watchdog timer and keep the voltage on U4, pin 43, low enough to prevent reset. If the tickle pulses stop for more than 250 ms, the reset cycle repeats. The watchdog timer can be disabled by shorting U4, pin 43, to ground. 6881096C77-O September 26, 2003 3-10 Theory of Operation: W9 Control Head 3.3.3.3 Bus Transceiver The serial bus transceiver is on SIOIC U4. The timer on SIOIC U4, pins 10, 16, and 17, connects to the external bus. Pins 11, 13, 19, and 20 connect to MPO 2. These pins act as a serialcommunication buffer. 3.3.3.4 Vacuum Fluorescent Voltage Converter Voltage for the vacuum fluorescent (VF) display filaments is generated by a fixed-frequency, variable-duty-cycle-driven, flyback voltage converter. Dual Comparator U3B, with resistors R56 through R60, form a triangle-wave generator that has an output swing between 1.5 and 3.2 volts at a frequency of 160 kHz. The output of this triangle goes to U3A-3, where it is compared to a feedback signal on U3A-2. The d.c. feedback signal comes from the voltage converter output through diode CR51 and is regulated by VR50 to 43 volts. The U3A output voltage increases or decreases as its input voltage rises or falls. Consequently, the duty cycle seen at the gate of MOSFET transistor Q50 varies inversely with the triangle output voltage. The output of Q50, varying at 160 kHz, is applied to the primary of transformer T60, pins 1 and 3. The secondary of T60, pins 4 and 6, supplies 3.5 Vac for the VF display (U102) filaments. 3.3.3.5 Vehicle Interface Ports The control-head connector, P103, provides connections for three vehicle interface port (VIP) inputs and three VIP outputs. The three VIP inputs enter the control head at P103, pins 4, 3, and 37. Zener diodes YR10, YR9, and YR8 limit the input voltages to 15 volts. VIP input 2 can be strapped through jumper JU11 to provide various control functions connected to P103, pins 41, 43, and 44. The three inputs are connected to SIOIC U4 at pins 25, 22, and 35. The input signals are buffered in U4 and are output on pins 24, 21, and 36. From U4, the signals are fed through 10K resistors R44, R14, and R15 to the MPU, U2. The MPU directs the signals as required by programming. Programmable switches on the control head are connected through J101, pins 11, 10, 9, 8, and 7 (KRl through KRS, respectively) to CPU U2, pins 49, 44, 46, 48, and 50. The other contacts of the switches are connected through J101, pins 14, 15, 16, 17, and 19 (KSl through KSS), to CMOS shift register U6, pins 4, 5, 6, 7, and 14. Shift register U6 outputs, pins 13, 12, and 11, go to Darlington transistors Q71, Q72, and Q73. These three transistors drive the VIP outputs (up to 300 mA each) through control-head connector PI03, pins 2, 1, and 34. Primarily, these transistors control external relays. VIP outputs 1 and 2 are connected to jumpers JU12 and JU13 to provide control functions connected to P103, pins 28 and 29. VIP output 1 can also be connected through JU22 to MIC-PTT, pin 24. 3.3.3.6 Power Supply The +5-volt power supply U46 is a three-terminal regulator IC that regulates the 12-volt SWB+ down to +5 volts for the digital logic circuits. The regulated +5 volts enters the control-head PC board through connector J101, pin 4. 3.3.3.7 Ignition Sense Circuits SIOIC U4 senses the vehicle ignition’s state through its pin 28, disabling transmit when the ignition is off. For negative-ground systems, the orange lead is typically connected to +l2 volts. For more information, see the cable kit section in the Detailed Service Manual 68P80102W61. NOTE: Q40 supplies an inverting path for positive-ground ignition service. September 26, 2003 6881096C77-O Theory of Operation: W9 Control Head 3-11 3.3.3.8 EEPROM Write-Protect Circuit Transistors Q161, Q162, and associated circuitry guard against inadvertently writing into the EEPROM U5 by inhibiting the Write Enable input. The circuitry guarantees the EEPROM is protected during reset and when shift register U6 is not in the proper programming state. 3.3.4 Display Board The display board contains the main operator interface points of the system, including the vacuum fluorescent display, the status indicator LEDs, and the user keypad. NOTE: Refer to the foldout schematic diagram of the display board for this discussion. 3.3.4.1 VF Display The (VF) display is an 11-digit, 14-segment display that needs two separate voltages to operate, The anode and grids use +43 volts to accelerate electrons from the cathode, and the filament uses 3.5 vac at 80 mA. These voltages are obtained from the VF voltage converter on the controller board. 3.3.4.2 VF Display Driver VF display driver U101 receives 14-segment display data, digit enable data, and indicator state data from the microprocessor on the controller circuit board. This data is clocked using CLOCK (pin 23) and DATA-IN (pin 43) lines, then framed using LATCH-ENABLE (pin 24) and STROBE (pin 21) to control brightness. The 32-bit data frame is updated every millisecond so that a coherent display is maintained and totally updated every 11 ms. 3.3.4.3 Status LEDs Status LEDs CR111 through CR120 are driven by the display driver as though they were decimal points on the VF display. Level-shifting transistors are required for this since the display driver uses 43 volts for control signals. 3.3.4.4 Backlight LEDs The same signal (VF-CONTROL) that turns the VF voltage converter on and off also operates the backlight LEDs. Transistor Q134 supplies base current to the individual driver transistors. The driver transistors act as current sources to the LEDs. Backlight LEDs CR131 through CR134 are connected to thermistor RT133 via Q132. This circuit allows more current to flow through these LEDs at room temperature and reduces current as the temperature rises. 3.3.5 Default Jumper Settings The factory installs jumpers in each control head according to customer-ordered options. See Table 3-6 for the standard jumper configurations. See the diagrams on the foldout pages for other configurations. Table 3-6. Standard Jumper Configurations 6881096C77-O Jumper Number Normally JU1 IN JU2 OUT JU3 IN JU4 OUT September 26, 2003 3-12 Theory of Operation: Vehicle Interface Port (VIP) Table 3-6. Standard Jumper Configurations (Continued) 3.4 Jumper Number Normally JU5 IN JU7 IN JU8 OUT JU9 OUT JU10 OUT JU11 OUT JU12 OUT JU13 OUT JU16 OUT JU17 OUT JU18 IN JU19 IN JU20 IN JU21 OUT JU22 OUT Vehicle Interface Port (VIP) The vehicle interface port (VIP) allows the control head to control outside circuits in the vehicle and to receive inputs from outside the control head. This results in greater flexibility and ease of installation when interfacing to other systems in the vehicle. There are up to three VIP outputs that can be used for relay control. There are also up to three VIP inputs that can accept input from switches, etc. 3.4.1 W4, W5, and W7 Control Heads The VIP outputs are controlled by microcomputer U1 pins 26, 27, and 28. A high level causes the associated transistors Q71-73 to conduct up to 300 mA of current to ground. Primarily, these transistors control external relays. The relay coil is connected between the VIP output pin and SWB+. See the installation manual for connection details. The VIP input lines connect to U4, pins 22, 25, and 35. U4 acts as an inverting stage, passing the VIP input signals to U1, pins 29-31, to be read by the microcomputer. VIP inputs normally connect to ground via a normally open or normally closed switch. 3.4.1.1 VIP Output Connections 3.4.1.1.1 Dash-Mount Installations Two VIP outputs are available in dash-mount installations. VIP OUT 1 is on pin 12 of the rear accessory connector; VIP OUT 2 is on pin 3. These connections are used to control relays. Connect one terminal of the relay coil to SWB+ (Rear Accessory Connector pin 4). Connect the other relay coil terminal to one of the VIP outputs. See the installation manual for the horn and lights connection. September 26, 2003 6881096C77-O Theory of Operation: Vehicle Interface Port (VIP) 3-13 VEHICLE BATTERY COMPARTMENT RADIO COMPARTMENT = OPERATOR COMPARTMENT CAUTION A good chassis connection via the black primary power cable is essential for radio operation and to prevent damage to the radio and cable kit. Connection to the vehicle frame is desirable. VEHICLE IGNITION SWITCH RADIO ON/ACC RADIO IGNITION CABLE (thin RED) RADIO POWER CABLE (BLK/GROUND) 3A OR 4A FUSE MICROPHONE CH SEE NOTE (+) SPEAKER Rear connector PART OF VEHICLE WIRING GROMMET 15A OR 20A FUSE RADIO POWER CABLE (RED/BATTERY HOT) (-) VEHICLE BATTERY NOTE: Caution: if you choose to connect the radio’s IGNITION line directly to the car’s battery, excess use of the radio when the car’s ignition is not running (i.e. alternator running) could result in a slow discharge of the car’s battery. This configuration allows the radio to operate with the car’s ignition switch ON or OFF. If the radio’s IGNITION line is wired to the car’s ignition switch, the radio will only function when the car’s ignition switch is turned ON. MAEPF-27646-O Figure 3-2. Cabling Interconnect Diagram for Dash Mount 3.4.1.1.2 Remote-Mount Installations VIP outputs function exactly the same in remote-mount installations as the dash mount. However, three VIP outputs are available at the remote-mount accessory cable connector. VIP OUT 1 is on pin 12, VIP OUT 2 is on pin 3, and VIP OUT 3 is on pin 15. RADIO COMPARTMENT CAUTION A good chassis connection via the black primary power cable is essential for radio operation and to prevent damage to the radio and cable kit. Connection to the vehicle frame is desirable. OPERATOR COMPARTMENT VEHICLE BATTERY COMPARTMENT MICROPHONE VEHICLE IGNITION SWITCH VIP TRANSMITTER CONTROL CABLE (ORG) RADIO (ORG) (GRN) MIC ON/ACC PART OF VEHICLE WIRING GROMMET 4.0A FUSE GROMMET SPEAKER SEE NOTE RADIO (+) RADIO POWER CABLE (BLK/GROUND) RADIO CONTROL CABLE (BLK/MULTICONDUCTOR) RECEIVER CONTROL CABLE (GRN) RADIO POWER CABLE (RED/BATTERY HOT) 15A OR 20A FUSE (-) VEHICLE BATTERY NOTE: The orange and green power cables connect to either the vehicle battery or the ignition switch. Connect the green cable directly to the battery. The receiver operates when the control head is on. Connect the orange cable to the ignition switch. The transmitter operates only when the ignition switch is on. Alternate connections: Connecting both green and orange cables to the battery allows the control head to turn the receiver and transmitter on or off. Connecting both green and orange cables to the ignition switch allows the ignition switch to turn the receiver and transmitter on or off. (Alternator whine and other noise problems may occur. Isolate the green cable with a Motorola relay, part #59-00813674.) MAEPF-27616-O Figure 3-3. Cabling Interconnect Diagram for Remote Mount 3.4.1.2 VIP Input Connections (Remote-Mount Only) Three VIP input lines are also available in remote-mount installations. VIP IN 1 is on pin 14, VIP IN 2 is on pin 10, and VIP 3 is on pin 9. These connections are used to accept input from switches or other circuits in the vehicle. The VIPs are biased at about 5 volts, and to be activated the inputs are switched to ground. Normally, a switch is connected from a VIP input line to ground. The switch can be normally open or normally closed, depending on VIP programming and the particular function being performed. 6881096C77-O September 26, 2003 3-14 3.4.2 Theory of Operation: Vehicle Interface Port (VIP) W9 Control Heads The VIPs allow the W9 control head to operate outside circuits and to receive inputs from outside the control head. There are three VIP outputs that are used for relay control. There are also three VIP inputs that accept inputs from switches. See the cable kit section for typical connections of VIP input switches and VIP output relays. 3.4.2.1 VIP Output Connections The VIP output pins are located on the back of the control head below the area labeled VIP. These connections are used to control relays. One end of the relay should be connected to switched B+, while the other side is connected to a software-controlled on/off switch inside the control head. The relay can be normally On or normally Off depending on how the VIP outputs are configured. The control-head connector P103 pins that are connected to the external relays are listed in Table 3-7. Table 3-7. VIP Output Connections VIP Output No. Switched B+ Pin No. VIP Output Pin No. Default Function Is Changed with Field Programmer 1 18 2 Horn Relay (Alarm) 2 19 1 Light Relay (Alarm) 3 35 34 Siren-Horn Transfer The function of the VIP outputs can be defined by field programming of the control head. Typical applications for VIP outputs are external horn/lights alarm and horn-ring transfer relay control. 3.4.2.2 VIP Input Connections The VIP input pins are located on the back of the control head below the area labeled VIP. These connections accept inputs from switches. One side of the switch is connected to ground while the other side is connected to a buffered input to the control head. The switch can be normally closed or normally open, depending on how the VIP inputs are configured. The control head provides three VIP input connections. The control-head connector P103 pins that are connected to the external switches are listed in Table 3-8. Table 3-8. VIP Input Connections VIP Input No. Switched B+ Pin No. VIP Output Pin No. Default Function Is Changed with Field Programmer 1 20 4 Siren; Horn Ring 2 21 3 Emergency (if option is present) 3 36 37 None The function of the VIP inputs is defined by field programming of the control head. Typical applications for the VIP inputs are for a foot switch or a horn ring switch. September 26, 2003 6881096C77-O Chapter 4 Test Equipment and Service Aids 4.1 Recommended Test Equipment and Service Aids The list of equipment contained in Table 4-1includes most of the standard test equipment required for servicing Motorola control heads. The Characteristics column is included so that equivalent equipment can be substituted; however, when no information is provided in this column, the specific Motorola model listed is either a unique item or no substitution is recommended. Table 4-1. Recommended Motorola Test Equipment and Service Aids Motorola Model Number Description Characteristics Application 6032A* DC power supply (Agilent) 0-20 Vdc, 0-50 A current-limited Bench supply for 13.8 Vdc FLUKE 87* Digital Multimeter True RMS metering, 200 kHz frequency counter, 32-segment bar graph with backlit display Recommended for AC/DC voltage and current measurements 54622A* Oscilloscope (Agilent) Two-channel, 100 MHz bandwidth, 200 MSa/s sample rate, 2 MB memory/channel Waveform Measurements 3080369B99 (dash mount) 3080369B97 (remote mount) Extender Cable— Allows operation of control head while extended from radio * or equivalent Control head troubleshooting 4-2 Test Equipment and Service Aids: Recommended Test Equipment and Service Aids Notes September 26, 2003 6881096C77-O Chapter 5 Troubleshooting This chapter, along with the theory of operation in Chapter 3 and the schematics, overlays, and parts lists in Chapter 8, will aid you in troubleshooting a malfunctioning ASTRO Digital Spectra or Digital Spectra Plus control head. If the board is severely damaged or otherwise non-repairable, refer to the board replacement instructions in the section, “Replacing the Control Head Board” on page 5-7. NOTE: To access W9 control-head boards for troubleshooting, remove them from the plastic housing using the procedure on page 5-10. To access W4, W5, and W7 control-head boards, use a control-head extender cable and the procedure on page 5-8. (Refer to the chapter, “Recommended Test Equipment and Service Aids” on page 4-1 for the appropriate Motorola test equipment and service aids part numbers.) 5.1 Required Tools and Supplies Table 5-1lists the tools and supplies needed for basic troubleshooting. Table 5-1. Required Tools and Supplies Tools and Supplies Small, flat-blade screwdriver 2.5 mm hex-key driver Torx® T8, T10, and T15 drivers 3.0 mm Allen wrench 5-2 5.2 Troubleshooting: Troubleshooting Waveforms Troubleshooting Waveforms This section contains images of waveforms that might be useful in verifying operation of certain parts of the circuitry. These waveforms are for reference only; the actual data depicted will vary depending upon the operating conditions. 5.2.1 ASTRO Digital Spectra Waveforms Waveform W1: Oscillator Out, U4 Pin 42 Waveform W2: Sawtooth Oscillator: U3 Pin 3 September 26, 2003 6881096C77-O Troubleshooting: Troubleshooting Waveforms 5-3 Waveform W3: U3 Output: U3 pin 1 (output to Q50) Waveform W4: Q50 Drain 6881096C77-O September 26, 2003 5-4 Troubleshooting: Troubleshooting Waveforms Waveform W5: Transmit / Receive Data: U4 pins 19 and 20 Waveform W6: Serial Bus lines: U1 pins 17, 16, 10 NOTE: Serial bus data can be seen during power up and button presses. September 26, 2003 6881096C77-O Troubleshooting: Replacing the Vacuum Fluorescent Display (W4, W5, and W7 Control Heads) 5-5 5.3 Replacing the Vacuum Fluorescent Display (W4, W5, and W7 Control Heads) 5.3.1 Removing the Display 1. Figure 5-1 below, Detail A, shows the removal procedure. Cut through the shock pad located opposite the side of the display with the soldered leads. DISPLAY DIR KNIFE I N PR I PR DETAIL A SHOCK PAD DIR I N PR I PR DETAIL B Figure 5-1. Replacing the Vacuum Fluorescent Display 2. Wear finger protection to prevent cutting your fingers on the sharp edges of the glass. Pull up on the edge of the display (see Figure 5-1 above, Detail B), bending the solder leads. Then cut through the remaining shock pad. 3. Unsolder the leads from the PC board to remove the display. Use organic solvent to remove the remaining shock pad and adhesive residue from the board. 5.3.2 Installing the Display 1. Apply the adhesive-backed shock pads to the new display. Carefully align the solder leads and insert the display into the PC board. 2. Solder the leads of the new display to the PC board. Do not reuse the old display. 5.4 Replacing the Remote Back-Housing Interface Board 5.4.1 W4, W5, and W7 Control Heads 1. Unplug the microphone. 2. Disconnect the control cable from the control head on remote models. 3. Remove the two front-panel screws using a 2.5 mm hex-key driver. 4. Grasp the front panel firmly, and carefully unplug the control-head assembly from the radio or remote control-head back housing. 5. Remove the two remote back-housing interface attachment screws. 6. Remove the remote control-head interface board from the remote control-head back housing. 6881096C77-O September 26, 2003 5-6 Troubleshooting: Replacing the Remote Interconnect Board 7. Before installing a new Interface PC board (P/N 0105950T92), check to ensure that all gaskets are in place. Gasket (P/N 3205197X01) fits the perimeter of the plastic housing on the bottom surface, and is placed against the sealing rim in back housing. Gasket (P/N 3205198X01) fits inside the pin-out area on bottom of plastic housing. Gasket (P/N 3205082E90) O-rings (2) fit into recessed areas around the bottom of the screw clearance holes. 8. Attach the new interface PC board to the back housing with the two screws: torqued to 6-8 in.-lbs. ! Take care to avoid misalignment of connector pins. Caution 9. Reassemble the back housing to the front housing with the two screws: torqued to 4-6 in.-lbs. 5.5 Replacing the Remote Interconnect Board 5.5.1 Low-/Mid-Power Radios 1. Remove the two front panel screws using a 2.5 mm hex-key driver. 2. Grasp the front panel firmly, and carefully unplug it from the radio. 3. Remove the three screws that hold the remote interconnect board to the front panel using a Torx T10 driver. 4. Install the new remote interconnect board onto the front panel, and replace the screws. Torque the screws to 6-8 in.-lbs. ! Take care to avoid misalignment of connector pins. Remove the radio top cover to allow visual inspection during connector alignment. Caution 5. Reassemble the front panel into the radio and replace the screws. 6. Torque the screws to 4-6 in.-lbs. 5.5.2 High-Power Radios 1. Use a Torx T15 driver to remove the two screws in the radio top cover and then remove the radio top cover. 2. Remove the ribbon cable (38-conductor) from between the command board and the interconnect board by first disconnecting the cable at the command board side and then at the interconnect board. 3. Disengage the retaining wire on the back of the interconnect board at the chassis side. 4. Use the radio key to unlatch the radio handle, and use a Torx T15 driver to remove the two interconnect board screws that are inside the handle. 5. Turn the radio upside down and use a Torx T15 driver to remove the four bottom-cover screws. Remove the bottom cover. 6. Remove the RF-board shield and unplug the coaxial cable that comes up from the other side of the radio. Move the end of the coaxial cable out from behind the interconnect board. September 26, 2003 6881096C77-O Troubleshooting: Replacing the Control-Head Board 5-7 7. Pull the retaining wire up into position so that the interconnect board can be slid back away from the front of the radio, and then up and out from the radio chassis. 8. Remove the rubber gasket from the front of the interconnect board by pulling it up and over the D-connectors. 9. Gently pry each of the arms on the interconnect board spacer so that the snap feature on the arms can be slid past the interconnect board. 10. Place the interconnect board spacer onto the new interconnect board, making sure that each arm is aligned in the proper slot and snaps securely into place. 11. Replace the rubber gasket, retaining wire, coaxial cable, bottom cover (torque four screws to 6-8 in.-lbs), and interconnect board screws (torque two screws to 10-12 in.-lbs). 12. Turn the radio top side up and re-insert the ribbon cable (38-conductor) by first connecting the command board side and then the interconnect board side. This cable is connected to two 38-pin connectors. The cable is keyed so that the cable fits only in the correct position. 13. Fold the ribbon cable down flat. Replace the top cover and torque the two screws to 6-8 in.lbs. These screws are self-tapping and caution should be used so that the screws properly enter the previously cut threads. 5.6 Replacing the Control-Head Board 5.6.1 W3 Control Heads NOTE: Numbers shown in brackets in the following procedure refer to item numbers in Figure 7-1, “W3 Hand-Held Control Head Exploded View,” on page 7-2, and in Table 7-2, “W3 Hand-Held Control Head Exploded View Parts List,” on page 7-2. 1. Remove the strain-relief boot (part of cable assembly [15]) from the housing assembly [7] by applying downward pressure on the boot and pulling it away from the control head until they are completely separated. 2. Carefully remove the rubber seal (part of cable assembly [15]) from the housing assembly [7] opening. NOTE: Take care to avoid damaging this seal. 3. Using a small screwdriver, remove the seal support wedge [14] from the control head. 4. Using a small screwdriver to depress the telco lever, remove the telco connector (part of cable assembly [15]) from the control head, and pull the cable assembly away from the housing (like a telephone jack). 5. Remove the rear-cover assembly [2] from the control head. 6. Locate the recesses in the lower portion of the housing on both sides of the rear-cover’s snap features and, prying the snaps until the two parts separate, remove the rear cover from the unit. 7. Remove the two snap retainers [4] from between the circuit board [5] and the housing assembly [7]. 8. Disconnect the microphone assembly [8] connector from the circuit board [5]. 9. Carefully remove the microphone cable assembly from the keypad [6]. 10. Carefully pry the housing’s snap features from the circuit board [5]. NOTE: Be careful to avoid damaging circuit-board components. There are seven snaps locking the circuit board to the housing. As the snap features are deflected, push the circuit board upward, using the keypad, to release the circuit board from the snap features. 6881096C77-O September 26, 2003 5-8 Troubleshooting: Replacing the Control-Head Board 11. Remove the circuit-board assembly from the housing. 12. Remove the keypad [6] from the housing assembly [7]. 5.6.2 W4, W5, and W7 Control Heads NOTE: For the following procedure, refer to Chapter 7: Exploded Views and Parts Lists, beginning on page 7-1, for the exploded view and associated parts list applicable to the model being disassembled. 1. Unplug the microphone. 2. Remove the two front-panel screws using a 2.5 mm hex-key driver. 3. Disconnect the control cable on remote models. 4. Grasp the front panel firmly, and carefully unplug the control-head assembly from the radio or remote control-head back housing. 5. Lay the control head face down on a clean, flat surface, being careful not to scratch or mar the display. 6. Using a Torx T10 driver, remove the control-head screws: - W4 Control Head: four screws [callouts 5-8], as shown in Figure 5-2. The W4 control head has, in addition to the screws, four snap features [callouts 1-4], which are shown in Figure 5-2. - W5 and W7 Control Heads: seven screws, as shown in Figure 5-3. 8 5 7 3 4 1 2 6 Figure 5-2. Model W4 Rotary Control Head Assembly Screw and Snap Sequence 6 3 1 5 4 7 2 Figure 5-3. Models W5 and W7 Pushbutton Control Head Assembly Screw Sequence September 26, 2003 6881096C77-O Troubleshooting: Replacing the Control-Head Board 5-9 7. Carefully separate the PC board, internal spacer, and elastomer keypad assembly from the front panel. - On rotary control-head models, care must be taken not to damage the flex circuit when separating the printed circuit board from the front housing. Do not disturb the buttons in the front panel. - On rotary control-head models, the flex circuit must also be unplugged. 8. On rotary control-head models, desolder the XMIT and BUSY LED before removing the elastomer keypad. 9. Remove the elastomer keypad from the PC board. NOTE: Before you unsnap the PC board, note that the board slips under a hook on the right and snaps on the left. This will facilitate the assembly. 10. Remove the PC board from the internal spacer. The PC board snaps into and out of the spacer. 11. To reassemble, snap the PC board into the internal spacer. Before you press the elastomer keypad into the board, make sure that the conductive pads in the board and the elastomer keypad are clean and free of any foreign material. 12. On rotary control head models, solder the XMIT and Busy LEDs onto the PC board. NOTE: On rotary control head models, the flex circuit must be connected to the PC board prior to attaching the PC board to the spacer. 13. Install the PC board internal spacer and elastomer keypad assembly into the front panel. Replace the screws and torque them to 6-8 in.-lbs. ! Caution Take care to avoid misalignment of connector pins. On dash mount radios, remove the radio top cover to allow visual inspection during connector alignment. 14. Do one of the following: - For dash-mounted radios, plug the interconnect board into the radio, and then plug in the control-head assembly and fasten it with the two front-panel screws (torqued to 4-6 in.-lbs). - For remote-mount control heads, replace the front panel into the remote control-head back housing, make sure the gasket is in place, and then torque the screws to 4-6 in.-lbs. Replace any plugs and cables on the rear of the control head. 6881096C77-O September 26, 2003 5-10 Troubleshooting: Replacing the Control-Head Board 5.6.3 W9 Control Heads NOTE: Before disassembling the W9 control head, note the location of the labeled buttons. NOTE: Refer to Figure 7-4, “W9 Pushbutton Control Head Exploded View,” on page 7-5 and Table 7-5, “W9 Pushbutton Control Head Parts List,” on page 7-5 for the callout numbers in this section. 16 mnm self-tapping screws (2) Control Board 8 mnm self-tapping screws (5) Display Board Figure 5-4. W9 Control Head Control Board and Display Board 1. Using a Torx T15 driver, remove the two 30 mm machine screws [29] from the back housing [31] of the control head. 2. Fold the front housing [41] over so that the front housing is face down and the back housing is on your working surface with the flex cable [18] attached. 3. Using a Torx T10 driver, remove the five 8 mm self-tapping screws [17] from the Display Board Kit [37], the two 10 mm captive screws [12] with the leaf assembly spring [11], and the two 16 mm tapping screws [38] from the control PC board. 4. Remove the Command Board Kit [36] from the back housing and the Display Board Kit [37] from the front housing. 5. Remove the elastomer keypad [7], ON/OFF switch gasket [34], the “D” Connector Gasket [33], the solder-side shield [16], and the component-side shield [19] from the PC boards. September 26, 2003 6881096C77-O Troubleshooting: Final Reassembly–W3 Control Head ! Caution 5-11 Be careful to not bend the tabs on the shields when removing them and align them carefully when replacing the shields. When working with chips and SOT (small-outline transistor) parts, use extreme caution when heating. Never reuse a chip or SOT part; always replace with the correct Motorola part. 6. Install the new PC board with the elastomer keypad, the ON/OFF switch gasket, the “D” Connector Gasket, the “D” Connector O-ring, the solder-side shield, and the component-side shield in the appropriate locations. 7. Reassemble the Command Board Kit [36] into the back housing [31], making sure that the power switch is in the proper location and then replace the two tapping screws [38], torquing them to 6-8 in.-lbs. 8. Reassemble the Display Board Kit [37] into the front housing [41], making sure that the elastomer keypad [7] is in the proper location. 9. Replace the captive screws [12] and the leaf assembly spring [11] in the front housing, and then torque them to 6-8 in.-lbs. NOTE: Before assembling the leaf assembly spring, ensure that the insulator [10] on the board is present. Also ensure that the leaf assembly spring and captive screws are aligned properly to prevent stripping the front housing screw bosses. 10. Close the assembly by replacing the front housing [41] and the two screws in the back housing [31]. Torque the screws to 6-8 in.-lbs. 5.7 Final Reassembly–W3 Control Head When reassembling the control head, make sure the microphone pins are properly inserted through the elastomeric keypad. Also make sure the elastomeric keypad inserts are secured to the PC board. NOTE: Numbers shown in parentheses in the following procedure refer to item numbers in Table 7-2, “W3 Hand-Held Control Head Exploded View Parts List,” on page 7-2. 1. To reassemble the housing assembly [7]: A. Insert the transmit indicator [11] into the housing. Ensure that the top surface of the lightpipe is below the label recess of the housing. B. Attach the nameplate label [13] to the front of the housing. Ensure that the label is securely attached. C. Install the PTT actuator [9] into the housing. Ensure that its lip is seated in the grove in the housing. D. Install the PTT lever [10] and the PTT boot [12] into the housing. Ensure that the lever is seated in its nest and the boot is located properly in the recesses in the housing. E. Install the keypad [6] into the housing. Ensure that all of the keys are located in the correct openings in the housing. 2. Install the microphone assembly [8] into the keypad. Ensure that the front surface of the cartridge is located up against the keypad membrane. NOTE: The membrane is the rain seal and is very sensitive to puncture by sharp objects. 3. Connect the microphone cable connector to the mating location on the circuit board [5]. 6881096C77-O September 26, 2003 5-12 Troubleshooting: Troubleshooting Charts 4. Install the circuit board [5] into the housing assembly [7] as follows: A. Hold the housing assembly so that its key openings face downward and its top faces away from you. B. Pivot the circuit board’s display down under the retention features in the housing and rotate the board downward, ensuring that the board is positioned between the snap features. Ensure that the microphone assembly’s [8] wire passes through the opening in the circuit board. C. Press downward firmly on the board until the seven snap features lock the board into place. 5. Install the two snap retainers [4] between the circuit board and the side wall of the housing assembly [7], one on each side. 6. Install the main seal [3] onto the rear cover assembly [2], placing the seal under the retainer features around the perimeter of the cover. 7. Install the rear cover assembly [2] onto the housing assembly [7]. Starting at the top of the cover, pivot the cover toward the housing and squeeze the two halves together until the snap features at the lower end of the rear cover engage the housing’s features and snap closed. 8. Insert the cable assembly’s [15] telco connector into the opening in the bottom of the housing, and ensure that it is correctly oriented. 9. Press the telco connector in place until it snaps in (like a phone plug). 10. Place the seal-support wedge [14] into the housing’s opening, orienting it so that its long portion is under the telco connector lever, and then push until it is properly seated. 11. Push the rubber seal (part of the cable assembly [15]) into the housing’s opening and ensure that it is properly seated. NOTE: This seal must be inserted completely into the housing to ensure the rain seal. 12. Push the strain-relief boot (part of the cable assembly [15]) into the housing and ensure that it is properly seated. 13. Insert the kit label [1] into the recess on the rear cover, and ensure that it is securely attached. 5.8 Troubleshooting Charts This section contains detailed troubleshooting flowcharts. These charts should be used as a guide in determining the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is advisable to refer to the related detailed circuit descriptions in the theory section prior to troubleshooting a radio. September 26, 2003 6881096C77-O 6881096C77-O Troubleshooting NO No activity at all NO Activity on one pin only ? NO Activity on all pins ? (8-11) YES YES With no buttons pressed, check U1 pins 8-11 for activity. YES Is +5V OK ? Check U45 (+5V Reg.) START CONTROL UNIT POWERS UP PROPERLY BUT BUTTON PRESSES DO NOT WORK. NO MAEPF-22619-A Repair September 26, 2003 Figure 5-5. W4 Control Head (Sheet 1 of 2) Check U1 for proper operation and repair Check that pin for a shorted button closure somewhere on the line. Check return lines (U1 pins 13-15). Check R120-R122. Press buttons and check return lines (U1 pins 13-17). Check R120-R124 Repair 5-13 Check SW1, J102, P102 and Repair: Return to Start NO A YES Is Voltage Low ? Check U1-6 YES OK ? NO NO Check Reset line to see if it is being held high by radio malfunction Repair and Return to Start September 26, 2003 NO YES YES YES YES YES Repair and Return to Start Check U1: U4: Y1 for proper operation. U1-1 must go low momentarily after power up, then stay high to properly initialize U1 YES Is Reset Line OK ? A Choose the closest voltage range and proceed NO Is Voltage 11 to 14V ? Is Voltage 20 to 25V ? NO Is Voltage below 10V ? NO Is Voltage over 40V ? NO Is Voltage 33 to 39V ? Check U101-1 Voltage Check L50, R55 Continuity Repair and Return to Start No Problem END NO NO YES A CR50 is Probably Open START VERY BRIGHT DISPLAY VARIES WITH SUPPLY VOLTAGE YES Is +5V OK ? Check U45 (+5V REG) YES Is SWB+ On ? Check for SWB+ voltage on Control Head PC Board NO Is display at proper brightness level ? Turn Power on with Control Head connected to radio START NO DISPLAY OR VERY DIM DISPLAY Figure 5-6. W4 Control Head (Sheet 2 of 2) 5-14 Repair and Return to Start Check U4 and cabling for source of problem Check C52 Check T60 pins 1, 2, 3 continuity CR50 is probably open Remove VF Display NO Observe waveform at U3-3. Compare with Waveform W2 in section 5.8 Possible sawtooth oscillator problem Remove VF Display YES Is C52 OK ? OK ? Check R51, R52, C51, C52 and repair Check VF Display Filament Voltage with an AC voltmeter between pins 1 and 25 of VF Display. The voltage should be 2 to 3 Vrms NO YES Repair and Return to Start CR51 is probably open Remove VF Display Return To Start Return To Start Q50 may have been overstressed during failure Replace Q50 Check CR51, Q50 and Repair Return To Start Check R101, T60 and Repair NO Is Filament Open ? Check VF Display Filament For Open YES Is Voltage Correct ? YES NO Return To Start Remove VF Display and Replace Check R50 and T60 pins 4, 5, 6 for continuity Repair and Return to Start Check U101 and U1 for proper operation YES OK ? NO Repair and Return to Start Check Q50 drain. Compare to Waveform W5 in section 5.8 YES Is waveform present ? Check U3-1 Waveform W3 in section 5.8 YES Is voltage correct ? Check DC voltage on U3-2. It should be 1.5 to 2.0 VDC YES Is waveform correct ? NO NO NO Check T60 and Repair YES Is waveform present ? Check U3, R61, Q50, and Repair Check R52, R51, C51 and Repair Check U3, C54, R56-R60 and Repair NO Q50 may have been overstressed during failure. Replace Q50 Check R61, Replace Q50 Q50 may have been overstressed during failure. Replace Q50 Q50 may have been overstressed during failure. Replace Q50 6881096C77-O MAEPF-22618-O Return To Start Return To Start Return To Start Return To Start Troubleshooting This chapter contains the ASTRO Digital Spectra and Digital Spectra Plus connector locations. Chapter 6 Radio Connectors 2 3 SWB + VIP 2 IN 4 5 DATA OUT DIG GND VIP 1 IN DIG GND VIP 3 OUT SWB + VIP DIG GND VIP 3 IN CLOCK 34 18 35 19 36 20 37 21 38 1 VIP 2 OUT SWB + VIP 1 OUT Radio Connectors 8 MIC HI SWB + MIC HUB 23 40 24 41 7 PTT/HUB REF MIC LO PTT 24 23 10 9 8 SPKR HI SPKR HI 7 19 6 18 5 Figure 6-2. J5 Control Cable for Remote-Mount Control Head September 26, 2003 NC 13 14 17 4 15 3 NC 16 17 15 2 14 1 BUS MAEPF-21670-A DIG GND (PTT *) (FILT-AUD SHLD) IGN 16 BATT + RADIO NC RESET B+ BUS + FLT AUDIO RX AUDIO 20 TX AUD 21 DET AUD 22 ANA GND 12 MAEPF-23798-O BUS RESET SPARE-2 SPKR BUSY RSSI SHLD HI SPARE-1 SPKR DIG SWB + BUS A+ LO GND 25 11 13 12 MIC LO EMER MIC HI 11 26 43 27 44 28 45 29 46 30 47 31 48 32 49 33 50 10 BATT MIC ANALOG BATT + VF HI GND EMGCY (A+) SENSE 2 SPKR MIC SPARE LO BUS + IGN LO BATT -1 VF SPKR SENSE SPARE RESET LO 1 IGN + -2 BUSY Figure 6-1. J0103 Remote-Mount Control Head Connector 6.1 6-2 25 12 24 11 23 MIC LO 10 9 8 7 6 5 17 BUS + 18 FLT AUD 19 RX AUD 20 TX AUD 21 DET AUD 22 ANA GND 4 NC 16 3 15 2 14 1 FIL AUD SHLD PTT/ IGN VIP IN 1 15 14 12 4 11 10 9 1 BUSY 2 BUS- 3 PTT/ DISC. AUD/ TX-RS232 RX-RS232 VIP OUT 1 NOTE1 13 5 EMER VRS TX/ CTS-RS232 Figure 6-4. J2 Rear Accessory Connector MAEPF-23799-O 1. FUNCTIONAL ONLY IN DASH-MOUNT CONFIGURATION. N.C. IN REMOTE-MOUNT CONFIGURATION. NOTES: 6 BUS+ 7 NOTE 1 IGNITION SPKR SWB+ HI MIC HI/RESET/ RTS-RS232 8 DIG GND SPKR LO VIP OUT 2 NOTE 1 Figure 6-3. J6 Radio Operations Connector MAEPF-21669-A SPKR BUSY BUS RESET SPARE RSSI/ HI SHIELD 2 VIP IN 2 SPKR A+ DIG SWB + SPARE BUS LO GND 1 13 EMER MIC HI 8 7 10 9 * Vpp 6881096C77-O Figure 6-5. P104 Microphone Jack MAEPF-23800-A ON P104 OF A REMOTE-MOUNT CONTROL HEAD. DETAIL SHOWN FROM CONTROL HEAP FRONT VIEW (MALE PIN VIEW) * KEYFAIL/ PTT/ PROG PROGRAM TX DATA RESET MIC HI/ PROG RX/TX ENABLE 6 5 MIC LO * PINS 1, 2, 9, AND 10 ARE NO CONNECTIONS (NC) RX DATA 4 3 * PROG SWB+ 2 1 DIG HUB/ GND * GND BUSY Radio Connectors: Radio Connectors P104 DIM HOME 0 Phon Scan Call Sel XMIT BUSY Rcl 7H/L 4 Sts 1 0 8 Mon 5 2 3 Del 9 Dir 6 Msg ANTENNA Vol Mod e DIM HOME 0 Phon J0103 J5 Scan Call Sel P506 BUSY XMIT Rcl 7H/L 4 Sts 1 0 8 Mon 5 2 Del 9 Dir 6 Msg 3 REMOTE-MOUNT RADIO ANTENNA REMOTE-MOUNT CONTROL HEAD J6 J2 PWR MAEPF-24497-A MAEPF-24496-O PWR Figure 6-7. Remote-Mount Radio Connector Locations PWR Vol Mod e P502 J2 DASH-MOUNT RADIO Figure 6-6. Dash-Mount Radio Connector Locations P104 PWR Radio Connector Locations 6881096C77-O 6.2 Radio Connectors: Radio Connector Locations U450 50 49 1 38 25 P501 30 1 24 2 1 6 20 19 29 12 13 13 P503 14 P502 10 J500 19 2 1 26 25 2 1 Figure 6-9. VOCON Board Connector Locations J501 VOCON BOARD (VIEWED FROM SIDE 2) Figure 6-8. Command Board Connector Locations 49 50 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 F500 COMMAND BOARD (VIEWED FROM SIDE 1) 2 1 J801 25 24 September 26, 2003 6-3 47 48 49 50 46 45 44 43 42 41 40 39 38 37 36 35 32 31 30 29 25 J501 28 26 27 24 23 22 21 P501 EXTENDER CABLE (3080370E06) (FACING TOWARD CONTROL HEAD) 20 19 18 17 16 15 14 13 Figure 6-10. P501 Extender Cable 34 33 Extender Cable (P501) September 26, 2003 6.3 6-4 12 11 8 7 6 5 4 3 2 1 COMMAND BOARD 10 9 6.4 46 PTT VIP OUT VIP IN 16 ANA GND 3 2 1 3 2 1 45 DIG GND DIG GND 36 (STROBE) (CLOCK) (DATA OUT) 34 38 5 1 2 37 3 (DATA IN) DIG GND 21 4 SWB+ 20 PTT/HUB REF 23 SWB+ PTT 24 3 HUB 40 19 SWB+ SWB+ MIC HI 41 18 MIC LO 8 NC NC 7 43 10 11 44 13 12 26 RESET 33 50 17 48 49 28 27 14 29 31 30 DET AUDIO BUSY BUS - BUS + SWB+ DIG GRD SPARE 1 EMERGENCY BATT- SPARE 2 BATT- BATT+ 47 32 IGNBATT+ 15 P1001 IGN+ CONTROL HEAD SPEAKER GRN ORG SHIELD BLK/YEL SHIELD BLK/GRN SHIELD BLK/BRN BLK/ORG BARE BLK/RED BLK WHT YEL BLU BRN VIO RED Figure 6-11. Control-Head Cabling Diagram BLK/ORG BLK/GRN GRN ORG Control-Head Cabling Diagram 7 15 20 24 25 11 12 1 0 9 19 21 23 14 5 22 18 16 13 17 P5 RX AUDIO RSSI A+ SPKR LO SPKR HI MIC LO MIC HI PTT ANA GND DET AUDIO RESET BUS SHIELD BUSY BUS - BUS + SWB+ DIG GND SPARE 1 EMERGENCY SPARE 2 RADIO 6881096C77-O Radio Connectors: Extender Cable (P501) W3 Hand-Held Control Head Exploded View W4 Rotary Control Head Exploded View W5 and W7 Pushbutton Control Head Exploded View W9 Pushbutton Control Head Exploded View HMN1080A, HMN1061A, HMN1079A Microphone Exploded View Figure 7-2 Figure 7-3 Figure 7-4 Figure 7-5 Description Figure 7-1 Fig # Table 7-1. Exploded Views 7-6 7-5 7-4 7-3 7-2 Page # This chapter contains the exploded views and associated parts lists for each of the ASTRO Digital Spectra and Digital Spectra Plus control heads. Tables containing pushbutton parts lists are also included. Chapter 7 Exploded Views and Parts Lists 2 3 4 5 6 7 15 9 11 8 13 10 12 Figure 7-1. W3 Hand-Held Control Head Exploded View 14 4 Model W3 Hand-Held Control Head Exploded View September 26, 2003 1 7.1 7-2 HKN6095_ 15 ASSEMBLY, Cable WEDGE, Seal Support LABEL (Part of Item 7) BOOT, PTT (Part of Item 7) INDICATOR, Transmit (Part of Item 7) LEVER, PTT (Part of Item 7) ACTUATOR, PTT (Part of Item 7) ASSEMBLY, Microphone ASSEMBLY, Housing (Includes Items 6 and 9 thru 13) KEYPAD (Part of Item 7) BOARD, SB9600 Circuit RETAINER, Snap (Qty 2) SEAL, Main ASSEMBLY, Rear Cover LABEL Description _ = The latest version kit. When ordering, refer to your specific kit for this suffix letter. 3205274V01 3805835X01 12 14 3205839X01 11 3305409X17 4505850X01 10 13 7505618V02 0102708D08 9 8 0102707D86 7505832X01 6 7 0102707D81 4205343Y01 4 5 3205082E93 0105955T26 2 3 Not available Motorola Part No. 1 Note: Item No. Table 7-2. W3 Hand-Held Control Head Exploded View Parts List 6881096C77-O Exploded Views and Parts Lists: Model W3 Hand-Held Control Head Exploded View Figure 7-2. W4 Rotary Control Head Exploded View W4 Rotary Control Head Exploded View 6881096C77-O 7.2 Exploded Views and Parts Lists: W4 Rotary Control Head Exploded View 3602113Z05 3205805V01 0284218M01 0484219M01 1502117Z07 or 1502117Z08 0102709J83 3602113Z03 3205805V01 0284218M02 0484219M02 6105129X01 7505128X01 AAHN4045_ or PMLN4019_ 4302112Z02 0310945A14 3280289L02 HLN6401_ 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ASSEMBLY, Circuit Board Interconnect GASKET, Housing SCREW, Machine (Qty 4) SPACER, Internal ASSEMBLY, Circuit Board (Mobile) ASSEMBLY, Circuit Board (Motorcycle) KEYPAD LIGHTPIPE LOCKWASHER, Mode Switch NUT, Mode Switch GASKET, W4 Shaft (Qty 2) KNOB, Mode Control ASSEMBLY, Volume and Rotary Switch HOUSING, Front Cover (Mobile) HOUSING, Front Cover (Motorcycle) LOCKWASHER, Volume Switch NUT, Volume Switch GASKET, W4 Shaft (Qty 2) KNOB, Volume Control SCREW, Control Head Mounting (Qty 2) Description Notes: _ = The latest version kit. When ordering, refer to your specific kit for this suffix letter. The HKN4356_ Radio Cable is used to remote mount the W4 Control Head. 0380077M01 Motorola Part No. 1 Item No. Table 7-3. Model W4 Rotary Control Head Parts List September 26, 2003 7-3 Figure 7-3. W5 and W7 Pushbutton Control Head Exploded View W5 and W7 Pushbutton Control Head Exploded View September 26, 2003 7.3 7-4 3880009P02 1580020S17 or 1580020S19 3880092J05 3880092J05 0380077M01 1580020S16 or 1580020S18 6180017S01 7580012S03 4380019S02 0310945A14 3280289L02 HLN6401_ HLN6396_ or HLN6563_ 3 4 5 6 7 8 9 10 11 12 13 14 15 ASSEMBLY, W5 Front Cover (Mobile) ASSEMBLY, W5 Front Cover (Motorcycle) ASSEMBLY, W7 Front Cover (Mobile) ASSEMBLY, W7 Front Cover (Motorcycle) Item 16 includes items 1, 2, 3, 4 or 8, 5, 6, 9, and 10 BOARD, Control Head (Mobile) BOARD, Control Head (Motorcycle) BOARD, Interconnect GASKET, Housing SCREW, Tapping (Qty 7) SPACER, Internal Frame KEYPAD LIGHTPIPE HOUSING, W7 Front Cover (Mobile) HOUSING, W7 Front Cover (Motorcycle) SCREW, (Qty 2) PUSHBUTTON, DIM PUSHBUTTON, HOME HOUSING, W5 Front Cover (Mobile) HOUSING, W5 Front Cover (Motorcycle) SWITCH, Volume Rocker SWITCH, Mode Rocker SWITCH, On/Off Cap Description Notes: _ = The latest version kit. When ordering, refer to your specific kit for this suffix letter. The HKN4356_ Radio Cable is used to remote mount the W5 and W7 Control Head. 0180049S09 or 0180049S11 or 0180049S08 or 0180049S10 3880009P01 2 16 3880227M04 Motorola Part No. 1 Item No. Table 7-4. W5 and W7 Pushbutton Control Head Parts List 6881096C77-O Exploded Views and Parts Lists: W5 and W7 Pushbutton Control Head Exploded View HLN5083_ HLN5091_ HLN5066_ HLN5256_ HLN5074_ HLN5268_ HLN5259_ HLN5258_ HLN5090_ HLN5072_ HLN5257_ HLN5076_ HLN5085_ HLN5078_ HLN5087_ HLN5079_ HLN5095_ 3880253K01 3880195P03 2 3 4 Motorola Part No. 1380087J01 1 Item No. Description SWITCH, Mode Rocker PLUG BUTTON, Emergency BUTTON, Dir BUTTON, Scan BUTTON, Srch BUTTON, Call BUTTON, Page BUTTON, RPGM BUTTON, Site BUTTON, PHON BUTTON, H/L BUTTON, Lock BUTTON, RCL BUTTON, SQL BUTTON, Del BUTTON, Home BUTTON, Sel BUTTON, Blank ESCUTCHEON Table 7-5. W9 Pushbutton Control Head Parts List Figure 7-4. W9 Pushbutton Control Head Exploded View W9 Pushbutton Control Head Exploded View 6881096C77-O 7.4 Exploded Views and Parts Lists: W9 Pushbutton Control Head Exploded View 3380178M01 21 Note: 3205082E90 20 29 1505125X09 3205144X01 6105146X01 41 42 43 LENS, VF Display GASKET, Lens HOUSING, Front SWITCH, Volume Rocker KEY, Blank SCREW, Tapping (Qty 2) BOARD KIT, Display (includes Command Board) BOARD KIT, Command (includes Display Board) KEY, On/Off GASKET, On/Off Switch GASKET, "D" Connector CONNECTOR, Mini "D" 50 Contact HOUSING, Back GASKET, Face SCREW, Machine (Qty 2) COVER, Rubber Dust (VIP) COVER, Rubber Dust (MIC) HOUSING, VIP Connector (Optional) KIT, Microphone CABLE, Radio SCREW, Machine BRACKET, Strain Relief NAMEPLATE O-RING "D" Connector (Qty 2) SHIELD, Component Side CABLE, Flex SCREW, Tapping (Qty 5) September 26, 2003 SHIELD, Solder Side (Includes two 1480269K01 insulators) SPACER, LED (2-Position) SPACER, LED (8-Position) SCREW, Captive (Qty 4) SPRING, Leaf Assy INSULATOR PAD, Shock (Qty 3) DISPLAY, VF KEYPAD LIGHTPIPE, Keypad GASKET, Internal Frame Description _ = The latest version kit. When ordering, refer to your specific kit for this suffix letter. 3880092J05 3880195P02 40 0310945A14 38 39 HCN4046_ HCN4046_ 37 35 36 3205143X01 3880128J01 34 3205143X01 33 1505199X01 2805778W01 32 31 3205198X01 7502118Z02 0310908A33 28 30 7502118Z01 27 1580221J01 2680190P02 19 26 3080034K01 18 HMN1050_ or HMN1080_ or HMN1061_ 0310945A11 17 25 2680190P02 16 HKN4356_ 6180027R02 14 24 6180026R02 13 0784323C01 0380041S01 12 0310908A18 4180042S01 11 23 1405410X01 10 22 7280242J01 7580094M05 9 7505127X01 7 8 3205145X01 6105126X01 6 Motorola Part No. 5 Item No. Table 7-5. W9 Pushbutton Control Head Parts List (Continued) 7-5 11 1 MICROPHONE BOARD 3 5 6 4 7 8 15 MAEPF-27700-O 9 Figure 7-5. HMN1080A, HMN1061A, HMN1079A Microphone Exploded View 12 2 HMN1080A, HMN1061A, HMN1079A Microphone Exploded View September 26, 2003 7.5 7-6 10 13 14 0180743T91 0180750T52 0300138015 13 14 15 3580089D01 11 0580148D01 0312002C01 10 12 0380076E04 9 0180750T91 3280058H03 7 8 3080206L01 6 0310943M09 5 3080223J05 or 3080210P01 or 3080223J01 3 0580221K01 3880144D05 2 4 1580127D05 Motorola Part No. 1 Item No. Screw, Self-drilling, 8-18 x 1/2” Ground Wire Hangup Clip Microphone Grommet Microphone Felt Baffle Screw, Self-drilling, 6-20 x 1/2” Hi-lo Metric Screw Microphone Rear Housing Housing Gasket PCB to Mic Weight Wire Tapping Screw (3 x 0.5 x 6) PTT Switch Grommet HMN1080A Coiled 6 Cond HMN1079A Coiled 6 Cond HMN1061A Coiled 6 Cond Microphone PTT Button Microphone Front Housing Description Table 7-6. HMN1080A, HMN1061A, HMN1079A Microphone Parts List 6881096C77-O Exploded Views and Parts Lists: HMN1080A, HMN1061A, HMN1079A Microphone Exploded View 1 2 3 4 5 6 7 8 9 0 * # 2abc 3def 4ghi 5jkl 6mno 7prs 8tuv 3805671X02 3805671X03 3805671X04 3805671X05 3805671X06 3805671X07 3805671X08 3805671X09 3805671X10 3805671X11 3805671X12 3805671X13 3805671X14 3805671X15 3805671X16 3805671X17 3805671X18 3805671X19 3805671X20 6881096C77-O Graphic Legend 3805671X39 3805671X38 3805671X37 3805671X36 3805671X35 3805671X34 3805671X33 3805671X32 3805671X31 3805671X30 3805671X29 3805671X28 3805671X27 3805671X26 3805671X25 3805671X24 3805671X23 3805671X22 3805671X21 Part Number Dim Home RTT Urg DIR H/L Mon 9Dir 8Mon 7H/L 6Msg 5Rpg 4Sts 3Lck 2Pge 1Ste #Del * Rcl 9wxy Graphic Legend Table 7-7. Small Pushbutton Parts List Small Pushbutton Parts Part Number 7.6 Exploded Views and Parts Lists: Small Pushbutton Parts Sirn Wail 3805672X06 3805672X07 Play Rply 3805672X23 3805672X24 Emer Ext F/R Alt Tel Sql DES Txt Indv Pvt Site AA Sub Home 3805672X26 3805672X27 3805672X28 3805672X29 3805672X30 3805672X31 3805672X32 3805672X33 3805672X34 3805672X35 3805672X36 3805672X37 3805672X38 3805672X39 Rcrd MVS 3805672X22 3805672X25 Yelp DTMF Mon Man 3805672X21 3805672X20 3805672X19 3805672X09 Hi/Lo PA 3805672X05 3805672X08 DVP Scan MPL -- 3805672X04 3805672X03 3805672X02 3805672X01 Graphic Legend 3805672X72 3805672X71 3805672X70 3805672X69 3805672X68 3805672X67 3805672X66 3805672X65 3805672X64 3805672X63 3805672X62 3805672X61 3805672X60 3805672X59 3805672X58 3805672X57 3805672X56 3805672X55 3805672X54 3805672X53 3805672X52 3805672X18 3805672X17 3805672X16 3805672X15 3805672X14 3805672X13 3805672X12 3805672X11 3805672X10 Part Number Pri Mute QC II Aux UHF VHF ST Xfer Rear Page Lock Srch SCC TB Scn AirHn Reg State Rptr ECC Stdy Emer Sel Del ExRd Mode Rcl Msg Call Sts H/L Graphic Legend Table 7-8. Large Pushbutton Parts List Large Pushbutton Parts Part Number 7.7 3805669X04 3805669X03 3805669X02 3805669X01 3805672X99 3805672X98 3805672X97 3805672X96 3805672X95 3805672X94 3805672X93 3805672X92 3805672X91 3805672X90 3805672X89 3805672X88 3805672X87 3805672X86 3805672X85 3805672X51 3805672X50 3805672X49 3805672X48 3805672X47 3805672X46 3805672X45 3805672X44 3805672X43 30 T/Z L K G F E D C B A URG Cir Pass Emp# RtRn PRTT Chan A/B S/S L/S Ø Sec Rvw Text Dir Phon Step Rpgm 3805672X41 3805672X42 Menu Graphic Legend 3805672X40 Part Number 3805669X30 3805669X29 3805669X28 3805669X27 3805669X26 3805669X25 3805669X24 3805669X23 3805669X22 3805669X21 3805669X20 3805669X19 3805669X18 3805669X17 3805669X16 3805669X15 3805669X14 3805669X13 3805669X12 3805672X84 3805672X83 3805672X82 3805672X81 3805672X80 3805672X79 3805672X78 3805672X77 3805672X76 3805672X75 3805672X74 3805672X73 Part Number Sts 8 Sts 7 Sts 6 Sts 5 Sts 4 Sts 3 Sts 2 Sts 1 Stby Rev 0/S Serv P/out P/in ArGg LvGg ArTe LvTe ETrp VRS RSSI UNGD OVHD TRBL ZONE Bid Front Send RTT Div Blu Graphic Legend Table 7-8. Large Pushbutton Parts List (Continued) “Emer Housing” 3800028M01 3805669X11 3805669X10 3805669X09 3805669X08 3805669X07 3805669X06 3805669X05 Part Number STrp ERun SRun Time MAck M/WT Entr Graphic Legend t s LnRn RtBl LnBI Bdg# Drvr Graphic Legend September 26, 2003 “Emer Plunger” 3800029M01 3805669X37 3805669X36 3805669X35 3805669X34 3805669X33 3805669X32 3805669X31 Part Number Table 7-8. Large Pushbutton Parts List (Continued) 7-7 September 26, 2003 7-8 Notes 6881096C77-O Exploded Views and Parts Lists: Large Pushbutton Parts 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-12 8-14 8-16 8-17 8-18 8-18 HMN4044E W3 Control Head Component Location Diagram HMN4044E W3 Control Head Component Location Diagram HMN4044E Parts List HKN6096B Remote “Y” Cable Wiring Diagram AAHN4045F/G (Standard), HLN4071A/B (Rear), PMLN4019C/D (Motorcycle) W4 Control Head Schematic (Sheet 1 of 2) AAHN4045F/G (Standard), HLN4071A/B (Rear), PMLN4019C/D (Motorcycle) W4 Control Head Schematic (Sheet 2 of 2) AAHN4045 (Standard), HLN4071 (Rear), PMLN4019 (Motorcycle) W4 Control Head Component Location Diagram AAHN4045G Standard Parts List HCN4071B Rear Parts List PMLN4019D Motorcycle Parts List HLN6396F/G/H (Standard), HLN6814A/B/C (Rear), HLN6563B/C/D (Motorcycle) W5/W7 Control Head Schematic (Sheet 1 of 2) HLN6396F/G/H (Standard),HLN6814A/B/C (Rear), HLN6563B/C/D (Motorcycle) W5/W7 Control Head Schematic (Sheet 2 of 2) HLN6396F/G (Standard), HLN6814A/B (Rear), HLN6563B/C (Motorcycle) W5/W7 Control Head Component Location Diagram (Viewed from Side 1) HLN6396F/G (Standard), HLN6814A/B (Rear), HLN6563B/C (Motorcycle) W5/W7 Control Head Component Location Diagram (Viewed from Side 2) 6881096C77-O 8-2 HMN4044E W3 Control Head Schematic Figure Title Page The following table lists the schematics, component location diagrams, and parts lists contained in this chapter. List of Schematics, Component Location Diagrams, and Parts Lists Table 8-1. List of Schematics, Component Location Diagrams, and Parts Lists 8.1 8-36 HLN6432D W5/W7 Control Head Interface Board Component Location Diagram 8-39 8-39 8-40 8-41 HLN6486D/E High-Power Interconnect Board (Viewed from Side 2) HLN6486E Standard Interconnect Parts List HLN6574E W3 Control Head High-Power Interconnect Board Schematic Design 8-38 HLN6486D/E High-Power Interconnect Board (Viewed from Side 1) HLN6486D/E High Power Standard Interconnect Board 8-37 8-35 W5 and W7 Control Head Interface Board Schematic HLN6401A Control Head Interconnect Board, (DashMount) 8-34 W4, W5, and W7 High Power Interconnection Diagram 8-33 8-28 HCN1078J (Standard), HCN1121D (Rear) W9 Control Head Component Location Diagram (Viewed from Side 1) W4, W5, and W7 Control Head Low-/Mid-Power Interconnection Diagram 8-27 HCN1078J (Standard), HCN1121D (Rear) W9 Control Head Schematic (Side 2 of 2) 8-30 8-26 HCN1078J (Standard), HCN1121D (Rear) W9 Control Head Schematic (Side 1 of 2) HCN1078J (Standard), HCN1121D (Rear) Parts List 8-24 HLN6563D Motorcycle Parts List 8-29 8-22 HLN6814C Rear Parts List HCN1078J (Standard), HCN1121D (Rear) W9 Control Head Component Location Diagram (Viewed from Side 2) 8-20 HLN6396H Standard Parts List HMN1080A, HMN1061A, HMN1079A Microphone Parts List 8-51 8-51 8-51 HMN1080A, HMN1061A, HMN1079A Microphone Board Overlay HMN1080A, HMN1061A, HMN1079A Microphone Schematic 8-50 8-49 8-47 8-46 8-45 HLN6344E Standard Interconnect Parts List HLN6365E Motorcycle Interconnect Parts List HLN6459D W3 Low-Power Interconnect Parts List HLN6459D, HLN6344E, and HLN6365 Low-Power Interconnect Component Location Diagram HLN6459D, HLN6344E, and HLN6365E Low-Power Interconnect Board Schematic 8-43 8-19 HLN6396H_HLN6814C_HLN6563C W5/W7 Control Head Component Location Diagram (Viewed from Side 2) HLN6574E W3 High-Power Interconnect Parts List 8-19 HLN6396H_HLN6814C_HLN6563C W5/W7 Control Head Component Location Diagram (Viewed from Side 1) Page 8-42 Figure Title Page Figure Title HLN6574E W3 High Power Interconnect Board Component Location Diagrams Table 8-1. List of Schematics, Component Location Diagrams, and Parts Lists (Continued) Table 8-1. List of Schematics, Component Location Diagrams, and Parts Lists (Continued) Chapter 8 Schematics, Overlays, and Parts Lists Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists September 26, 2003 8-1 September 26, 2003 (For reference only - board is not field-repairable) Figure 8-1. HMN4044E W3 Control Head Schematic 8-2 63B81084C78-O 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists September 26, 2003 Figure 8-2. HMN4044E W3 Control Head Component Location Diagram (For reference only - board is not field-repairable) (Viewed from Side 1) MAEPF-25560-O 8-3 (For reference only - board is not field-repairable) (Viewed from Side 2) September 26, 2003 Figure 8-3. HMN4044E W3 Control Head Component Location Diagram 8-4 MAEPF-25561-O 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 2113743A19 2113740F51 2113743A19 2311049A07 2113743A19 2113743A19 2113740F51 2113741F25 2113740F51 2113743A19 2113740F37 2311049A07 2311049A57 2113743A19 2113743A19 2113741A61 2113741F25 2113741A61 2113741F25 2113741F49 2113741F25 2311049A57 2113741F25 2113743A19 2113741F25 2113740F59 2113741F25 4813830A15 4805729G75 4805729G85 4805729G82 C2 C3 C4 C5 C6 C8-C10 C11 C12 C13 C15 C17-C18 C21 C22 C23 C24 C27 C28-C29 C30 C32 C34-C35 C36 C37 C38 C39 C40 C41 C80 D1 D3-D16 D17-D18 D19 6881096C77-O 2380090M24 MOTOROLA PART NUMBER C1 ITEM LED Yellow LED Green LED Green Zener; 5.6V 1000pF 220pF 1000pF 0.1µF 1000pF 10µF ±1%; 16V 1000pF .010µF 1000pF .047µF 1000pF .047µF 0.1µF 0.1µF 10µF ±1%; 1µF ± 1%; 16V 27pF 0.1µF 100pF 1000pF 100pF 0.1µF 0.1µF 1µF ± 1%; 16V 0.1µF 100pF 0.1µF 10µF ± 20%; 50V DESCRIPTION HMN4044E Parts List (For reference only - board is not field-repairable) R15 R14 R13 R11-R12 R10 R9 R8 R7 R5 R4 R3 R2 R1 Q10 Q9 Q5-Q8 Q4 Q3 Q2 Q1 P1 L1 J1 D80-D81 D37-D39 D35 D32 D30 D28-D29 D25-D27 0662057A65 0662057A97 0662057A18 0662057A97 0662057A65 0662057A18 0662057A75 0662057A65 0662057A61 0662057A65 0662057A53 0662057A18 0662057A33 4880214G02 4805128M12 4880214G02 4805780V01 4805128M12 4880214G02 4805128M12 2809926G01 2480140E01 0984875T03 4813833C05 4813833C05 4813833C05 4813833C05 4813833C05 4805729G85 4813833C05 4880140L25 4805729G81 D22 D24 4805729G83 MOTOROLA PART NUMBER D21 ITEM 4.7k 100k 51 100k 4.7k 51 12k 4.7k 3.3k 4.7k 1.5k 51 220 MMBT 3904 SOT MMBT 3904 SOT MMBT 3904 SOT Header 1.2µH Jack Dual; 70V Dual; 70V Dual; 70V Dual; 70V Dual; 70V LED Green Dual; 70V 20V LED Red LED Green DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists R106-R107 R100-R105 R83 R82 R80-R81 R75 R73-R74 R71 R70 R68 R65 R64 R63 R56 R55 R54 R52 R51 R50 R46 R44 R42-R43 R41 R36 R34 R33 R32 R31 R30 R28-R29 R26-R27 R22 R16-R20 ITEM 0662057A15 0662057A33 0662057A97 0662057A81 0662057A97 0662057A53 0662057A81 0662057A57 0662057A15 0662057B02 0662057A61 0662057B47 0662057A01 0662057A97 0662057A75 0662057B02 0662057A57 0662057A65 0662057B10 0662057B22 0662057A65 0662057A33 0662057A97 0662057A97 0662057A01 0662057A53 0662057A81 0662057A97 0662057A81 0662057A97 0662057B22 0662057A97 0662057A81 MOTOROLA PART NUMBER 39 220 100k 22k 100k 1.5k 22k 2.2k 39 150k 3.3k 0 10 100k 12k 150k 2.2k 4.7k 330k 1M 4.7k 220 100k 100k 10 1.5k 22k 100k 22k 100k 1M 100k 22k DESCRIPTION Y1 U14 U13 U10 U9 U8 U5-U7 U4 U3 U2 U1 S1-S7 R109 R108 ITEM 4880065M01 5102073D01 0604267J01 5113805A74 5105625U63 5113805A75 5102074D01 5102074D01 5113802A07 5105663U34 5105469E65 4005840X01 0662057A69 0662057A33 MOTOROLA PART NUMBER September 26, 2003 Resonator; 4.0 MHz Analog/Digital Converter In-line Resistor Package Shift Register IC Voltage Detector 8-Bit Shift Register Driver LDC IC Comparator µP IC Comparator Voltage Regulator 6.8k 220 DESCRIPTION 8-5 8 8 7 2 1 9 6 24 25 13 21 22 11 10 12 3 4 20 19 15 17 18 23 14 5 P1 PIN 25 PIN 15 SOLDER WIRE SECURELY IN POSITION PIN 25 PIN 9 BROWN GREEN YELLOW BLACK ORANGE NC YELLOW NC September 26, 2003 WHT/BLK GREEN 3 1 9 10 8 11 14 7 6 2 12 4 5 J2 PIN 8 PIN 1 MAEPF-25562-O CONNECTOR METAL SHROUD WHT/BLK NC ORANGE NC NC YELLOW NC 25 GRAY NC NC BROWN 24 NC NC RED RED NC PIN 13 PIN 14 BROWN 22 11 21 12 2 4 10 6 1 19 18 23 14 5 PIN 1 RED J1 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists GREEN BLACK NC NC ORANGE/BLUE YELLOW/GRN DRAIN ORANGE/BLUE NC GRAY NC NC NC NC DRAIN BLACK DRAIN NC YELLOW/GRN ORANGE GRAY NC NC NC WHT/BLK DRAIN YELLOW/RED YELLOW/RED WHT/BLUE YELLOW/BLK PIN 13 PIN 1 YELLOW/BLK WHT/BLUE PIN 14 Figure 8-4. HKN6096B Remote “Y” Cable Wiring Diagram 8-6 6881096C77-O 2 1 28 24 20 9 21 3 27 13 6 5 11 4 12 22 10 25 23 15 16 17 14 7 26 19 8 18 P103 JU5 JU20 (NOTE 2) VR8 15V R25 47K J2 J1 VR20 15V 4 5 SW1 R7 ROTARY R84 10K SWB+ Q71 C176 470pF VR9 15V C45 10uF 1 IN R81 10K 2 3 VR5 15V OUT U45 MC78M05 VR1 15V R73 33K C7 .01uF C175 470pF VR10 15V VR2 15V VR22 15V C58 .01uF +5V C82 0.1uF SWB+ CR76 C1 .01uF Q72 CR72 SWB+ R10 1MEG +5V R99 10K R80 100K C6 1uF JU4* R79 470 SWB+ +5V JU15* R77 470 Q75 U4 SC74487F SERIAL I/O HUB_POL IGN WDT_IN_T_CAP RESET_FILTR BUS_POS BUS_NEG BUSY RESET VIP_IN_3 VIP_IN_2 VIP_IN_1 WDT_T_CAP VR4 15V 15 33 26 27 40 8 14 32 28 44 7 17 16 10 9 35 22 25 43 R176 4.7K +5V R34 47K RES_HUB PTT* TX_DATA BUSY_OUT* RX_DATA PTT HUB_INV VIP_IN_3* VIP_IN_2* IGN* RESET* BUSY_IN* VIP_IN_1* WDT_TICKLE JU8* 23 18 12 31 37 19 13 20 38 30 36 21 29 4 11 24 41 42 2 +5V CR55 C48 0.1uF R177 4.7K R31 47K A+ HUB PTT MIC LO MIC HI SWB+ VIP_IN_1* 8-7 September 26, 2003 Figure 8-5. AAHN4045F/G (Standard), HLN4071A/B (Rear), PMLN4019C/D (Motorcycle) W4 Control Head Schematic (Sheet 1 of 2) SP-2_VF-SENSE-2 STROBE BUSY_OUT* IGN* TX_DATA RX_DATA BUSY_IN* RESET* HUB_INV PTT VIP_IN_3* VIP_IN_2* SP-2/VF-SENSE-2 1 5 9 10 2 7 8 3 6 4 C41 470pF R98* 100K VIP_OUT_3 VIP_OUT_2 VIP_OUT_1 SP-1_VF-SENSE-1 JU3 S.NET-KID P104 VR3 15V +5V 2. PART USAGE MAY VARY WITH APPLICATION. REFER TO PARTS LIST FOR USAGE INFORMATION. SP-1/VF-SENSE-1 HUB PTT S.NET-KID S.NET-KEY S.NET-WE VR21 15V JU14* C57 470pF VR7 15V Q73 CR73 SWB+ R74 100K R76 470 Q74 1. ALL RESISTANCE IS IN OHMS. ALL CAPACITANCE IN PICO-FARADS UNLESS NOTED OTHERWISE. NOTES: S.NET-KEY JU18* R87 10K R175 4.7K +5V JU12* R71 470 MIC LO JU1* JU2* VR6 15V +5V JU6* JU9* R1* 10K CR71 SWB+ S.NET-WE A+ SWB+ R9* 10K R174 4.7K JU13* C174 470pF +5V 6 MIC HI GND GND A+ IGN SWB+ SWB+ BUS+ BUS- BUSY RESET VIP IN 3 VIP IN 2 VIP IN 1 VIPOUT 3 SP2 KEY SLOT NC VIPOUT2 SP1 VIPOUT1 SWB+ Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists GND A+/IGN 3 +5V 1 GND 39 +5V_REG GND1 5 GND2 34 C19* 470pF C20 C16* C42 .01uF C21 470pF R28 10K SWB+ R30 1MEG C55 1000uF Y1 C23 30pF FREQ=4MHz C22 30pF C46 1uF L1 9.107uH C9* C53 1000uF SWB+ C17 470pF C25* R92 10K C38 470pF C40 470pF +5V_FIL R29 100K VR25 10V +5V_FIL C92 470pF R2 4.7K C39 470pF C2 470pF JU19 12 11 10 9 8 7 6 5 32 33 34 35 36 37 39 1 2 43 42 41 U1 MC68HC705C8A R93 10K C93 470pF 31 30 29 28 27 26 25 24 VIP_IN_3 VIP_IN_2 VIP_IN_1 VIP_OUT_3 VIP_OUT_2 VIP_OUT_1 BUSY_IN 38 3 18 23 40 13 14 15 16 17 19 20 21 PB0 PB1 PB2 PB3 PB4 BKLT HUB PTT PA0 PA1 PA2 PA3 STROBE PA4 +5V_FIL LTCH_ENBL HV_CNTRL BUSY_OUT +5V_FIL RX_DATA TX_DATA DATA_IN DATA_IN CLOCK WDT_TKL IGN* RESET* IRQ* OSC1 OSC2 BUSY_IN C91 470pF R91 10K R5 4.7K C18* +5V_FIL C30 470pF C14* C29 470pF C12* C11* C28 470pF C24* VR29 10V P001 C44* VR28 10V P001 P001 VR27 10V VR30 10V P001 P001 C15* C90 470pF J9 J6 5 R90 10K J7 J8 J10 3 2 1 C10* C30 470pF C32 470pF C33 470pF C34 470pF C35 470pF R120 100K PHON SWITCH SCAN SWITCH CALL SWITCH ZU SWITCH WARNING! DO NOT PROBE U3 PIN 5 WITH POWER APPLIED. DAMAGE TO THE CIRCUIT MAY OCCUR. C37 470pF R52 10K R121 100K R57 47K +5V H/L SWITCH DIR SWITCH DVP/EMER SWITCH ZD SWITCH C54 470pF R56 33K +5V 3 2 HOME SWITCH DIM SWITCH SEL SWITCH MON SWITCH R60 1.5K 8 U3B LM2903 4 R122 100K 5 6 C51 7 R51 22K September 26, 2003 +5V R7 SW1 R58 33K 8 U3A LM2903 4 +5V +5V ROTARY SWITCH R59 10K R61 1K VR26 10V 1 G J3 J4 J5 VR33 10V 1 2 Q50 D +5V VR50 36V +5V S R116 1K 3 R8 100 C50 10uF 3 2 +5V R101 12 CLK R50 560 R200 22K R115 1K 5 VREF 2 W+ 3 C36 470pF C140 470pF C141 470pF +5V JU17* VR31 10V U2 63A81 1 6 CS* DOUT 7 6 5 T60 77J03 1 4 CR51 JU16 C43 0.1uF R140 10K NC BKLT C81 0.1uF VR32 10V +5V R6 100 Q76 R123 10K +5V R55 12 L50 9.107uH SWB+ C52 10uF R114 33K Q111 XMIT (RED) Q112 CR111 R112 100K CR112 SWB+ BUSY (YELLOW) VOLUME 1. ALL RESISTANCE IS IN OHMS. ALL CAPACITANCE IN PICO-FARADS UNLESS NOTED OTHERWISE. 2. PART USAGE MAY VARY WITH APPLICATION. REFER TO PARTS LIST FOR USAGE INFORMATION. NOT CONNECTED WITHMC68HC05C8AMICROPROCESSOR 3. U1 PINS 3,18,23,40 ARE NOTES: SWB+ CR131 CR132 CR133 CR134 CR135 CR136 CR137 CR138 CR139 CR140 R113 33K R111 100K 31 R131 560 9 25 Q131 F2 F1 32 Y 26 VDISP R C101* 24 21 23 43 G8 G7 G6 G5 G4 G3 G2 G1 F2 PO PB PI PL PH PM PC PE PD PJ PN PG PK PA PF F1 U102 VF DISPLAY 32M01 +5V 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 19 20 25 26 27 30 31 32 33 34 35 36 37 38 39 40 41 42 25 24 23 22 21 20 19 18 13 8 7 6 5 4 3 2 1 9 10 11 12 14 15 16 17 1 2 3 4 5 6 7 8 PF PA PK PG PN PJ PD PE PM PH PC PL PI PB PO P0 10 G8 1 STROBE 28 CLOCK 27 LTCH_ENBL 29 DATA_IN 30 F2 9 P0 10 PB 11 PI 12 PL 13 PH 14 PM 15 PC 16 PE 17 PD 18 PJ 19 PN 20 PG 21 PK 22 PA 23 PF 24 F1 25 G8 1 2 G7 G6 3 G5 4 G4 5 G3 6 G2 7 G1 8 26 27 28 29 30 24 23 22 21 20 19 18 17 15 14 16 13 12 11 10 R 31 Y 32 G8 G7 G6 G5 G4 G3 G2 G1 VDISP CLK STROBE LTCH_ENBL DATA_IN Q32 Q31 Q30 Q29 Q28 Q27 Q26 Q25 Q24 Q23 Q22 Q21 Q20 Q19 Q18 Q17 Q16 Q15 Q14 Q13 Q12 Q11 Q10 Q9 Q8 Q7 Q6 DATA_IN Q5 LTCH_ENBL Q4 STROBE Q3 CLK Q2 Q1 29 NC4 28 NC3 18 NC2 6 NC1 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Figure 8-6. AAHN4045F/G (Standard), HLN4071A/B (Rear), PMLN4019C/D (Motorcycle) W4 Control Head Schematic (Sheet 2 of 2) SP-2_VF-SENSE-2 SP-1_VF-SENSE-1 STROBE BUSY_OUT* IGN* RX_DATA TX_DATA BUSY_IN* RESET* VR24 10V PTT HUB_INV VIP_IN_1* VIP_IN_2* VIP_IN_3* VIP_OUT_2 VIP_OUT_3 VIP_OUT_1 +5V SW2 ROTARY 44 4 VDD VSS 22 8 VCC GND 4 22 GND UCQ5818EPF U101 VCC1 44 VDISP 1 8-8 BUS3(32:1) OPT3 A OPT4 2 3 5 6 SIDE 2 4 8 SEL 7 R1 JU9 17 16 15 11 10 CR112 CR111 9 20 9 JU12 19 10 JU5 C174 18 39 C48 C6 11 12 14 ZD 15 K 25 24 A 23 16 3 4 5 A JU1 6 K 13 C175 C82 8 7 P103 21 22 C55 C53 K B 17 E Q76 C 27 2 18 28 1 A ZU 21 19 7 U2 1 22 8 1 23 C101 C51 C45 K JU14 C57 20 C141 R140 A CR76 K K R52 CR133 VR23 CR134 CR135 24 C58 3 1 6 1 40 25 C57 U45 DIR 7 39 A K VR21 4 K C80 K JU4 K VR4 18 28 MON 17 A A VR22 VR3 U101 29 A A K VR20 8-9 September 26, 2003 Figure 8-7. AAHN4045 (Standard), HLN4071 (Rear), PMLN4019 (Motorcycle) W4 Control Head Component Location Diagram 1 K 12 13 14 R31 40 A R122 A R5 C52 CR132 6881096C77-O 1 CR139 8 C39 9 U102 CR136 7 A R90 C90 6 VR25 VR27 K K VR29 JU2 5 OPT2 R91 R120 C91 C50 JU6 OPT1 JU19 C32 K VR8 K A R87 VR24 A 29 R174 HOME C15 C33 VR28 A R131 A K 28 R176 P104 VR31 VR33 Q131 JU17 R55 JU13 DIM C29 B A R25 VR5 K R50 CR55 C93 JU16 C36 VR30 C28 E L50 6 K R177 R6 C21 CR71 C C42 3 CR90 Q112 R81 R8 C46 CR72 K R10 C7 JU18 H/L C9 P1 13 C30 L1 C176 1 G D S VR10 R123 4 JU20 C92 17 C25 C U4 A JU3 2 C43 C140 7 18 B JU15 1 Y1 6 C11 K R29 Q111 E A 1 4 Q50 U3 R34 CR51 C37 A 5 K C16 8 5 C35 3 R30 VR26 C17 C10 R99 R28 T60 JU8 C44 C24 1 R115 C2 Q75 R113 R2 1 VR32 VR9 2 4 C18 VR50 K C22 R84 R116 Q72 R76 C83 R114 R92 R74 6 C1 R112 R121 R79 R77 Q71 A 18 K A VR6 K 7 R56 R57 E C B K C14 A VR7 R61 R93 C C R101 Q74 A VR1 K 17 R9 E B K A R58 R80 Q73 B C19 VR2 R51 C34 C20 U1 R71 B C54 1 C41 28 R73 E R59 C23 40 R98 29 CR73 39 E C R176 A K E C B SIDE 1 R60 A A C12 Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists R200 CR131 R111 CR137 CR138 C38 C40 CR140 2113741M13 2113740B65 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113740B36 2113740B36 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 C10 C101 C11 C12 C14 C140 C141 C15 C16 C17 C174 C175 C176 C18 C19 C2 C20 C21 C22 C23 C24 C25 C28 C29 C30 C32 C33 C34 C35 C36 C37 September 26, 2003 2113741N45 C1 ITEM MOTOROLA PART NUMBER DESCRIPTION CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 30 CAP CHIP REEL CL1 +/-30 30 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 10000 AAHN4045G Standard Parts List 8-10 2113741M13 2113741M13 2113741N45 2113741N69 C40 C41 C42 C43 2113741N21 2113740B65 2113741N21 2113741M13 2113741N45 2311049A37 2113741N45 NOTPLACED 2113743A19 NOTPLACED 2113743A19 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 4813833C09 C53 C54 C55 C57 C58 C6 C7 C80 C81 C82 C83 C9 C90 C91 C92 C93 CR0076 4880026P01 2380090M24 C52 CR111 2113741N21 2311049A95 2113741N69 2311049A37 2380090M24 C51 C50 C48 C46 C45 2113741M13 2113741M13 C39 C44 2113741M13 MOTOROLA PART NUMBER C38 ITEM DIODE LED RED DIODE GEN PURP .1A 100V ‘DX’ CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP .100 UF 10% X7R 64AM DUMMY PART NUMBER CAP CHIP .100 UF 10% X7R 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 1 20 20 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 1000 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 1000 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 1000 CAP TANT CHIP 10 UF 25V 10% CAP CHIP CL2 X7R 10% 100000 CAP TANT CHIP 1 20 20 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 DESCRIPTION 0611077A01 NOTPLACED JU4 JU5 0611077A01 NOTPLACED 0611077A01 NOTPLACED NOTPLACED NOTPLACED 0611077A01 NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED 4882960R02 4813833C09 4813833C09 4813833C09 JU3 JU20 JU2 JU19 JU18 JU17 JU16 JU15 JU14 JU13 JU12 JU1 CR90 CR73 CR72 CR71 4813833C09 4813833C09 CR51 CR55 4880052R03 4880052R03 4880052R03 CR140 CR139 CR138 4880052R03 4880052R03 CR136 CR137 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880026P02 MOTOROLA PART NUMBER CR135 CR134 CR133 CR132 CR131 CR112 ITEM RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER DIODE RECT 48R82960R01 A/P DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LED YELLOW DESCRIPTION R140 R131 R123 R122 R121 R120 R116 R115 R114 R113 R112 R111 R101 R10 R1 Q76 Q75 Q74 Q73 Q72 Q71 Q50 Q131 Q112 Q111 P104 P103 P001 L50 L1 JU9 JU8 JU6 ITEM 0611077A98 0611077A68 0611077A98 0611077B23 0611077B23 0611077B23 0611077A74 0611077A74 0611077B11 0611077B11 0611077B23 0611077B23 0611077A28 0611077B47 NOTPLACED 4880048M01 4813824A10 4813824A10 4880053M02 4880053M02 4880053M02 4880053M03 4813824A10 4813824A10 4813824A10 2880068M01 2880102M07 0905573P02 2480140E16 2480140E16 NOTPLACED NOTPLACED NOTPLACED MOTOROLA PART NUMBER 6881096C77-O RES CHIP 10K 5 1/8W RES CHIP 560 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 1 MEG 5 1/8W 64AM DUMMY PART NUMBER TSTR NPN DIG 47K/47K TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP TSTR NPN MXT2222A TSTR NPN MXT2222A TSTR NPN MXT2222A TSTR N/CH SOT 89 200V B ST 84 TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP HEADER MIC PLUG VERTICAL 28 POSITION SKT 13 POSTN INDUCTOR CHIP 10UH INDUCTOR CHIP 10UH 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077A90 0611077A90 0611077A90 0611077A90 0611077B07 0611077B15 0611077A98 0611077B23 0611077B47 0611077B15 0611077B15 0611077A90 0611077A68 0611077B07 0611077A98 0611077A28 0611077B11 0611077B15 0611077B11 0611077A98 0611077A50 0611077A78 0611077A74 0611077A66 0611077B11 0611077B23 0611077A66 0611077A66 0611077A66 0611077A50 0611077B23 0611077A98 R175 R176 R177 R2 R200 R25 R28 R29 R30 R31 R34 R5 R50 R51 R52 R55 R56 R57 R58 R59 R6 R60 R61 R71 R73 R74 R76 R77 R79 R8 R80 R81 6881096C77-O 0611077A90 MOTOROLA PART NUMBER R174 ITEM RES CHIP 10K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 470 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 100 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 560 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 DESCRIPTION 4813830A28 VR1 VR26 VR25 VR24 VR23 VR22 VR21 VR20 VR2 4813830A23 4813830A23 4813830A23 NOTPLACED 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 5113816G04 U45 VR10 5180057S04 5113820A02 5185963A81 7280032M01 5180236C05 0104002J91 2580277J03 0611077A98 NOTPLACED 0611077A98 0611077A98 0611077A98 0611077A98 NOTPLACED 0611077A98 0611077A98 MOTOROLA PART NUMBER U4 U3 U2 U102 U101 U1 T60 R99 R98 R93 R92 R91 R90 R9 R87 R84 ITEM DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ 64AM DUMMY PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ IC +5V REG 78M05 “IC CUST SER I/O 13”” REEL” IC DUAL SING SPLY LO PWR 2903 MODE 8-BIT SER I/O TLCO831DR DSPLY VF 14 SEG 8 CHAR BLUGRN IC VF DRVR SN75518FN PRGMD MICROP ASSEM XFMR VLTG CONVERSION RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Y1 VR9 VR8 VR7 VR6 VR50 VR5 VR4 VR33 VR32 VR31 VR30 VR3 VR29 VR28 VR27 ITEM 4880065M01 4813830A28 4813830A28 4813830A28 4813830A28 4813830C41 4813830A28 4813830A28 4813830A23 4813830A23 4813830A23 4813830A23 4813830A28 4813830A23 4813830A23 4813830A23 MOTOROLA PART NUMBER RESONTR CERAMIC 4.00 MHZ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 36V ‘M3’ MMSZ5258BT1 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DESCRIPTION September 26, 2003 8-11 2113741M13 2113740B65 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113740B36 2113740B36 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 C10 C101 C11 C12 C14 C140 C141 C15 C16 C17 C174 C175 C176 C18 C19 C2 C20 C21 C22 C23 C24 C25 C28 C29 C30 C32 C33 C34 C35 C36 C37 September 26, 2003 2113741N45 C1 ITEM MOTOROLA PART NUMBER DESCRIPTION CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 30 CAP CHIP REEL CL1 +/-30 30 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 10000 HCN4071B Rear Parts List 8-12 2113741M13 2113741M13 2113741N45 2113741N69 C40 C41 C42 C43 2113741N21 2113740B65 2113741N21 2113741M13 2113741N45 2311049A37 2113741N45 NOTPLACED 2113743A19 NOTPLACED 2113743A19 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 4813833C09 C53 C54 C55 C57 C58 C6 C7 C80 C81 C82 C83 C9 C90 C91 C92 C93 CR0076 4880026P01 2380090M24 C52 CR111 2113741N21 2311049A95 2113741N69 2311049A37 2380090M24 C51 C50 C48 C46 C45 2113741M13 2113741M13 C39 C44 2113741M13 MOTOROLA PART NUMBER C38 ITEM DIODE LED RED DIODE GEN PURP .1A 100V ‘DX’ CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP .100 UF 10% X7R 64AM DUMMY PART NUMBER CAP CHIP .100 UF 10% X7R 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 1 20 20 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 1000 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 1000 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 1000 CAP TANT CHIP 10 UF 25V 10% CAP CHIP CL2 X7R 10% 100000 CAP TANT CHIP 1 20 20 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 DESCRIPTION 0611077A01 NOTPLACED JU4 JU5 0611077A01 0611077A01 0611077A01 0611077A01 NOTPLACED NOTPLACED 0611077A01 NOTPLACED NOTPLACED NOTPLACED NOTPLACED 0611077A01 4882960R02 4813833C09 4813833C09 4813833C09 JU3 JU20 JU2 JU19 JU18 JU17 JU16 JU15 JU14 JU13 JU12 JU1 CR90 CR73 CR72 CR71 4813833C09 4813833C09 CR51 CR55 4880052R03 4880052R03 4880052R03 CR140 CR139 CR138 4880052R03 4880052R03 CR136 CR137 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880026P02 MOTOROLA PART NUMBER CR135 CR134 CR133 CR132 CR131 CR112 ITEM RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER DIODE RECT 48R82960R01 A/P DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LED YELLOW DESCRIPTION R140 R131 R123 R122 R121 R120 R116 R115 R114 R113 R112 R111 R101 R10 R1 Q76 Q75 Q74 Q73 Q72 Q71 Q50 Q131 Q112 Q111 P104 P103 P001 L50 L1 JU9 JU8 JU6 ITEM 0611077A98 0611077A68 0611077A98 0611077B23 0611077B23 0611077B23 0611077A74 0611077A74 0611077B11 0611077B11 0611077B23 0611077B23 0611077A28 0611077B47 NOTPLACED 4880048M01 4813824A10 4813824A10 4880053M02 4880053M02 4880053M02 4880053M03 4813824A10 4813824A10 4813824A10 2880068M01 2880102M07 0905573P02 2480140E16 2480140E16 NOTPLACED NOTPLACED NOTPLACED MOTOROLA PART NUMBER 6881096C77-O RES CHIP 10K 5 1/8W RES CHIP 560 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 1 MEG 5 1/8W 64AM DUMMY PART NUMBER TSTR NPN DIG 47K/47K TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP TSTR NPN MXT2222A TSTR NPN MXT2222A TSTR NPN MXT2222A TSTR N/CH SOT 89 200V B ST 84 TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP HEADER MIC PLUG VERTICAL 28 POSITION SKT 13 POSTN INDUCTOR CHIP 10UH INDUCTOR CHIP 10UH 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077A90 0611077A90 0611077A90 0611077A90 0611077B07 0611077B15 0611077A98 0611077B23 0611077B47 0611077B15 0611077B15 0611077A90 0611077A68 0611077B07 0611077A98 0611077A28 0611077B11 0611077B15 0611077B11 0611077A98 0611077A50 0611077A78 0611077A74 0611077A66 0611077B11 0611077B23 0611077A66 0611077A66 0611077A66 0611077A50 0611077B23 0611077A98 R175 R176 R177 R2 R200 R25 R28 R29 R30 R31 R34 R5 R50 R51 R52 R55 R56 R57 R58 R59 R6 R60 R61 R71 R73 R74 R76 R77 R79 R8 R80 R81 6881096C77-O 0611077A90 MOTOROLA PART NUMBER R174 ITEM RES CHIP 10K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 470 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 100 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 560 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 DESCRIPTION 4813830A28 VR1 VR26 VR25 VR24 VR23 VR22 VR21 VR20 VR2 4813830A23 4813830A23 4813830A23 NOTPLACED 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 5113816G04 U45 VR10 5180057S04 5113820A02 5185963A81 7280032M01 5180236C05 0104002J91 2580277J03 0611077A98 NOTPLACED 0611077A98 0611077A98 0611077A98 0611077A98 NOTPLACED 0611077A98 0611077A98 MOTOROLA PART NUMBER U4 U3 U2 U102 U101 U1 T60 R99 R98 R93 R92 R91 R90 R9 R87 R84 ITEM DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ 64AM DUMMY PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ IC +5V REG 78M05 “IC CUST SER I/O 13”” REEL” IC DUAL SING SPLY LO PWR 2903 MODE 8-BIT SER I/O TLCO831DR DSPLY VF 14 SEG 8 CHAR BLUGRN IC VF DRVR SN75518FN PRGMD MICROP ASSEM XFMR VLTG CONVERSION RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Y1 VR9 VR8 VR7 VR6 VR50 VR5 VR4 VR33 VR32 VR31 VR30 VR3 VR29 VR28 VR27 ITEM 4880065M01 4813830A28 4813830A28 4813830A28 4813830A28 4813830C41 4813830A28 4813830A28 4813830A23 4813830A23 4813830A23 4813830A23 4813830A28 4813830A23 4813830A23 4813830A23 MOTOROLA PART NUMBER RESONTR CERAMIC 4.00 MHZ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 36V ‘M3’ MMSZ5258BT1 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DESCRIPTION September 26, 2003 8-13 2113741M13 2113740B65 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113740B36 2113740B36 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 C10 C101 C11 C12 C14 C140 C141 C15 C16 C17 C174 C175 C176 C18 C19 C2 C20 C21 C22 C23 C24 C25 C28 C29 C30 C32 C33 C34 C35 C36 C37 September 26, 2003 2113741N45 C1 ITEM MOTOROLA PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 30 CAP CHIP REEL CL1 +/-30 30 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 10000 DESCRIPTION PMLN4019D Motorcycle Parts List 8-14 2113741M13 2113741M13 2113741N45 2113741N69 C40 C41 C42 C43 2113741N21 2113740B65 2113741N21 2113741M13 2113741N45 2311049A37 2113741N45 NOTPLACED 2113743A19 2113741N69 C53 C54 C55 C57 C58 C6 C7 C80 C81 C82 CR111 CR0076 C93 C92 C91 C90 C9 4880026P01 4813833C09 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113743A19 2380090M24 C52 C83 2113741N21 2311049A95 2113741N69 2311049A37 2380090M24 C51 C50 C48 C46 C45 2113741M13 2113741M13 C39 C44 2113741M13 MOTOROLA PART NUMBER C38 ITEM DIODE LED RED DIODE GEN PURP .1A 100V ‘DX’ CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP .100 UF 10% X7R CAP CHIP CL2 X7R 10% 100000 CAP CHIP .100 UF 10% X7R 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 1 20 20 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 1000 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 1000 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 1000 CAP TANT CHIP 10 UF 25V 10% CAP CHIP CL2 X7R 10% 100000 CAP TANT CHIP 1 20 20 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 DESCRIPTION JU5 JU4 JU3 JU20 JU2 JU19 JU18 JU17 JU16 JU15 JU14 JU13 JU12 JU1 CR90 CR73 CR72 CR71 0611077A01 NOTPLACED 0611077A01 NOTPLACED NOTPLACED NOTPLACED 0611077A01 0611077A01 NOTPLACED NOTPLACED 0611077A01 NOTPLACED NOTPLACED 0611077A01 4882960R02 4813833C09 NOTPLACED 4813833C09 4813833C09 4813833C09 CR51 CR55 4880052R03 4880052R03 4880052R03 CR140 CR139 CR138 4880052R03 4880052R03 CR136 CR137 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880026P02 MOTOROLA PART NUMBER CR135 CR134 CR133 CR132 CR131 CR112 ITEM RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER DIODE RECT 48R82960R01 A/P DIODE GEN PURP .1A 100V ‘DX’ 64AM DUMMY PART NUMBER DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE GEN PURP .1A 100V ‘DX’ DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LED YELLOW DESCRIPTION R140 R131 R123 R122 R121 R120 R116 R115 R114 R113 R112 R111 R101 R10 R1 Q76 Q75 Q74 Q73 Q72 Q71 Q50 Q131 Q112 Q111 P104 P103 P001 L50 L1 JU9 JU8 JU6 ITEM 0611077A98 0611077A68 0611077A98 0611077B23 0611077B23 0611077B23 0611077A74 0611077A74 0611077B11 0611077B11 0611077B23 0611077B23 0611077A28 0611077B47 NOTPLACED 4880048M01 4813824A10 4813824A10 4880053M02 NOTPLACED 4880053M02 4880053M03 4813824A10 4813824A10 4813824A10 2880068M01 2880102M07 0905573P02 2480140E16 2480140E16 NOTPLACED NOTPLACED 0611077A01 MOTOROLA PART NUMBER 6881096C77-O RES CHIP 10K 5 1/8W RES CHIP 560 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 1 MEG 5 1/8W 64AM DUMMY PART NUMBER TSTR NPN DIG 47K/47K TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP TSTR NPN MXT2222A 64AM DUMMY PART NUMBER TSTR NPN MXT2222A TSTR N/CH SOT 89 200V B ST 84 TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP TSTR NPN 40V .2A GEN PURP HEADER MIC PLUG VERTICAL 28 POSITION SKT 13 POSTN INDUCTOR CHIP 10UH INDUCTOR CHIP 10UH 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077A90 0611077A90 0611077A90 0611077A90 0611077B07 0611077B15 0611077A98 0611077B23 0611077B47 0611077B15 0611077B15 0611077A90 0611077A68 0611077B07 0611077A98 0611077A28 0611077B11 0611077B15 0611077B11 0611077A98 0611077A50 0611077A78 0611077A74 0611077A66 0611077B11 0611077B23 0611077A66 0611077A66 0611077A66 0611077A50 0611077B23 NOTPLACED R175 R176 R177 R2 R200 R25 R28 R29 R30 R31 R34 R5 R50 R51 R52 R55 R56 R57 R58 R59 R6 R60 R61 R71 R73 R74 R76 R77 R79 R8 R80 R81 6881096C77-O 0611077A90 MOTOROLA PART NUMBER R174 ITEM 64AM DUMMY PART NUMBER RES CHIP 100K 5 1/8W RES CHIP 100 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 470 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 100 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 560 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 DESCRIPTION 4813830A28 VR1 VR26 VR25 VR24 VR23 VR22 VR21 VR20 VR2 4813830A23 4813830A23 4813830A23 NOTPLACED 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 5113816G04 U45 VR10 5180057S04 5113820A02 5185963A81 7280032M01 5180236C05 0104002J91 2580277J03 0611077A98 NOTPLACED 0611077A98 0611077A98 0611077A98 0611077A98 NOTPLACED 0611077A98 0611077A98 MOTOROLA PART NUMBER U4 U3 U2 U102 U101 U1 T60 R99 R98 R93 R92 R91 R90 R9 R87 R84 ITEM DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ 64AM DUMMY PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ IC +5V REG 78M05 “IC CUST SER I/O 13”” REEL” IC DUAL SING SPLY LO PWR 2903 MODE 8-BIT SER I/O TLCO831DR DSPLY VF 14 SEG 8 CHAR BLUGRN IC VF DRVR SN75518FN PRGMD MICROP ASSEM XFMR VLTG CONVERSION RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Y1 VR9 VR8 VR7 VR6 VR50 VR5 VR4 VR33 VR32 VR31 VR30 VR3 VR29 VR28 VR27 ITEM 4880065M01 4813830A28 4813830A28 4813830A28 4813830A28 4813830C41 4813830A28 4813830A28 4813830A23 4813830A23 4813830A23 4813830A23 4813830A28 4813830A23 4813830A23 4813830A23 MOTOROLA PART NUMBER RESONTR CERAMIC 4.00 MHZ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 36V ‘M3’ MMSZ5258BT1 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DIODE 10V 5% 225MW MMBZ5240B_ DESCRIPTION September 26, 2003 8-15 C57 470pF C45 10uF IN 2 OUT U45 MC78M05 3 +5V VR20 15V C58 .01uF VR8 15V VR7 15V PWR SWITCH A+ CR55 C176 470pF R7 10K R6 10K VR1 15V VR9 15V C56 470pF VR2 15V R73 33K VR5 15V C43 0.1uF Q52 R81 10K VR22 15V C48 0.1uF R8 1K C7 .01uF C175 470pF VR10 15V SWB+ C1 .01uF Q72 CR72 CR76 +5V +5V R175 4.7K R200* 1MEG +5V C6 1.5uF R174 4.7K R99 10K R75 33K JU4* R72 470 SWB+ +5V JU15* R77 470 Q75 U4 SC74487F SERIAL I/O HUB_POL IGN WDT_IN_T_CAP RESET_FILTR BUS_POS BUS_NEG BUSY RESET VIP_IN_3 VIP_IN_2 VIP_IN_1 WDT_T_CAP VR4 15V 15 33 26 27 40 8 14 32 28 44 7 17 16 10 9 35 22 25 43 A+_IGN R176 4.7K +5V R34 47K RES_HUB PTT* TX_DATA BUSY_OUT* RX_DATA PTT HUB_INV VIP_IN_3* VIP_IN_2* IGN* RESET* BUSY_IN* VIP_IN_1* EXT_OSC_IN OSC_OUT WDT_TICKLE C5 0.1uF JU8* 23 18 12 31 37 19 13 20 38 30 36 21 29 4 11 24 41 42 2 R3 22K +5V R177 4.7K R31 47K CR52 HUB PTT MIC LO MIC HI SWB+ CR53 C3 .01uF C8 .01uF R98* 100K S G SWB+ JU7* STROBE BUSY_OUT* IGN* TX_DATA RX_DATA BUSY_IN* RESET* HUB_INV September 26, 2003 PTT EXT_OSC_IN VIP_IN_3* VIP_IN_2* VIP_IN_1* VIP_OUT_3 A+_IGN SP-2_VF-SENSE-2 +5V Q51 VR11 36V SP-2_VF-SENSE-2 1 5 9 10 2 7 8 3 6 4 C41 470pF C4 .01uF D VIP_OUT_2 SP-1_VF-SENSE-1 JU3 S.NET-KID P104 VR3 15V CR54 R4 1MEG A+ VIP_OUT_1 SP-1_VF-SENSE-1 HUB PTT S.NET-KID S.NET-KEY S.NET-WE VR21 15V JU14* Q73 CR73 SWB+ R74 33K SWB+ 2. PART USAGE MAY VARY WITH APPLICATION. REFER TO PARTS LIST FOR USAGE INFORMATION. S.NET-KEY JU5 C47 0.1uF A+_IGN 1 R25 47K R87 10K R84 10K SWB+ Q71 R76 470 Q74 1. ALL RESISTANCE IS IN OHMS. ALL CAPACITANCE IN PICO-FARADS UNLESS NOTED OTHERWISE. NOTES: MIC LO CR90 JU1* JU2 VR6 15V JU18* JU6* JU9* JU12* R71 470 S.NET-WE A+ SWB+ R9 10K JU13* R1* 10K CR71 SWB+ MIC HI GND GND A+ IGN SWB+ SWB+ BUS+ BUS- BUSY RESET VIP IN 3 VIP IN 2 VIP IN 1 VIPOUT 3 KEY SLOT NC VIPOUT2 C174 470pF +5V 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Figure 8-8. HLN6396F/G/H (Standard), HLN6814A/B/C (Rear), HLN6563B/C/D (Motorcycle) W5/W7 Control Head Schematic (Sheet 1 of 2) 2 1 28 24 20 9 21 3 27 13 6 5 11 4 12 22 10 25 23 15 16 17 14 7 26 19 8 18 VIPOUT1 SWB+ 6 1 P103 39 +5V_REG GND1 8-16 GND 3 +5V GND 5 A+/IGN GND2 34 6881096C77-O SP-2_VF-SENSE-2 SP-1_VF-SENSE-1 STROBE BUSY_OUT* IGN* RX_DATA TX_DATA BUSY_IN* RESET* EXT_OSC_IN PTT HUB_INV VIP_IN_3* VIP_IN_2* VIP_IN_1* VIP_OUT_3 VIP_OUT_2 VIP_OUT_1 C19* VR24 10V C23 30pF C22 30pF FREQ=4MHz Y1 470pF C20 C16* C17 470pF 1000uF C55 SWB+ R30 1MEG SWB+ C46 1uF C53 1000uF C40 470pF C9* +5V_FIL R29 100K 470pF C38 C25* SHORT TO GND. FOR DIAGNOSTIC TEST +5V L1 9.107uH R2 4.7K 470pF C39 C42* C21 470pF U1 MC68HC705C8A R28 1K +5V_FIL 12 11 10 9 8 7 6 5 32 33 34 35 36 37 39 VIP_IN_3 VIP_IN_2 VIP_IN_1 VIP_OUT_3 VIP_OUT_2 VIP_OUT_1 BUSY_IN PB0 PB1 PB2 PB3 PB4 BKLT INV_HUB PTT 31 30 29 28 27 26 25 24 13 14 15 16 17 19 20 21 PA0 PA1 PA2 PA3 38 PA4 STROBE 3 LTCH_ENBL +5V_FIL 18 HV_CNTRL 23 BUSY_OUT* 40 IGN* RX_DATA TX_DATA DATA_IN DATA_IN CLOCK WDT_TKL IGN* 1 RESET* 2 IRQ* 43 OSC1 42 OSC2 41 BUSY_IN* 44 4 VDD VSS 22 C15* +5V_FIL C28 470pF C14* C44* C27 470pF C30 470pF C12* C26 470pF C29 470pF C11* C10* C31 470pF C32 470pF C33 470pF C34 470pF C35 470pF R120 100K C37 470pF R52 10K SWITCH OPT1 OPT2 SWITCH OPT3 SWITCH SWITCH OPT4 S1 SWITCH R121 100K SWITCH VD SWITCH VU MD SWITCH +5V R122 100K C54 470pF R56 33K C51 .01uF +5V SWITCH MU S2 SWITCH R57 47K WARNING! DO NOT PROBE U3 PIN 5 WITH POWER APPLIED. DAMAGE TO THE CIRCUIT MAY OCCUR. C13 0.1uF 1. ALL RESISTANCE IS IN OHMS. ALL CAPACITANCE IN PICO-FARADS UNLESS NOTED OTHERWISE. 2. PART USAGE MAY VARY WITH APPLICATION. REFER TO PARTS LIST FOR USAGE INFORMATION. 3.U1 PINS 3,18,23,40 ARE NOT CONNECTED WITH MC68HC05C8A MICROPROCESSOR. NOTES: 3 SWITCH STAR HOME SWITCH DIM SWITCH SEL SWITCH S3 SWITCH 5 R123 100K G R58 33K PND SWITCH S0 SWITCH S8 SWITCH SWITCH S6 +5V S R124 100K R180 12 Q50 D S4 SWITCH 7 R61 6.8K 1 +5V 36V VR50 R60 1.5K 8 U3-2 LM2903 4 6 +5V U3-1 LM2903 4 +5V 8 R51 22K 2 +5V R59 10K S9 SWITCH S7 SWITCH S5 SWITCH +5V NC BKLT R55 12 L50 9.107uH SWB+ C52 10uF 6 3 JU16 C36 470pF R115 1K +5V JU17* JU100* R50 560 R181 22K R101 12 SHORT TO DISABLE KEYPAD BACKLIGHT C50 10uF R182 12 5 T60 77J03 4 2 1 CR51 R114 33K SWB+ Q111 XMIT (RED) Q112 CR111 R112 100K CR112 BUSY (YELLOW) R116 1K SWB+ CR131 CR132 CR133 CR134 CR135 CR136 CR137 CR138 CR139 CR140 R113 33K R111 100K 31 R131 560 Q131 F2 F1 9 25 32 Y 26 VDISP R 43 C101* 24 21 23 G8 G7 G6 G5 G4 G3 G2 G1 VF DISPLAY U102 32M01 F2 PO PB PI PL PH PM PC PE PD PJ PN PG PK PA PF F1 +5V 1 2 3 4 5 6 7 8 PF PA PK PG PN PJ PD PE PM PH PC PL PI PB PO 24 23 22 21 20 19 18 17 15 14 16 13 12 11 10 R 31 Y 32 G8 G7 G6 G5 G4 G3 G2 G1 DATA_IN F2 P0 PB PI PL PH PM PC PE PD PJ PN PG PK PA PF F1 G1 G8 G7 G6 G5 G4 G3 G2 30 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 2 3 4 5 6 7 8 VDISP 26 CLK 27 STROBE28 LTCH_ENBL 29 DATA_IN 30 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 19 20 25 26 27 30 31 32 33 34 35 36 37 38 39 40 41 42 1 P0 10 G8 STROBE 28 CLOCK 27 LTCH_ENBL 29 25 24 23 22 21 20 19 18 13 8 7 6 5 4 3 2 1 9 10 11 12 14 15 16 17 UCQ5818EPF Q32 Q31 Q30 Q29 Q28 Q27 Q26 Q25 Q24 Q23 U101 Q22 Q21 Q20 Q19 Q18 Q17 Q16 Q15 Q14 Q13 Q12 Q11 Q10 Q9 Q8 Q7 Q6 DATA_IN Q5 LTCH_ENBL Q4 STROBE Q3 CLK Q2 Q1 29 NC4 28 NC3 18 NC2 6 NC1 8-17 September 26, 2003 Figure 8-9. HLN6396F/G/H (Standard),HLN6814A/B/C (Rear), HLN6563B/C/D (Motorcycle) W5/W7 Control Head Schematic (Sheet 2 of 2) R5 4.7K C18* C24* JU19 R178 10K C2 470pF 1 2 1 2 2 1 2 1 1 2 1 2 1 2 2 1 1 2 1 2 1 2 2 1 2 1 2 1 1 2 1 2 2 1 1 2 1 2 2 1 1 2 1 2 1 2 22 GND 44 VCC1 1 VDISP Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists BUS3(32:1) Y1 C42 6 C34 C9 7 C41 C33 U1 17 18 28 L1 R178 C36 C25 C12 R98 JU19 R71 R76 R74 R73 R50 4 5 6 R120 25 CR72 24 23 JU16 R175 T60 22 Q131 1 2 3 Q72 C56 Q52 VR9 21 20 C39R 19 VR5 C43 28 18 29 18 17 VR8 L50 JU8 16 R55 U4 14 15 15 14 C48 16 13 39 7 13 11 18 11 VR21 12 17 12 40 1 6 C7 C1 10 C174 19 10 9 C175 20 9 R81 21 8 8 24 23 6 22 7 5 5 6 C47 C176 R9 VR1 R7 26 3 R2 C53 4 25 4 3 VR6 JU18 C50 7 VR10 R99 C32 4 2 6 8 7 10 9 VU CR139 CR140 HOME DIM MU JU14 CR76 1 28 1 2 27 2 3 26 3 R57 4 5 24 25 R5 JU5 5 C54 4 OPT1 R58 6 23 6 CR138 7 21 8 R60 8 VR20 22 7 9 10 19 10 U3 VR22 20 9 OPT2 11 18 11 12 17 12 JU9 C13 13 16 13 R61 14 15 14 OPT3 R51 15 16 R52 C51 C44 2 27 2 28 1 1 R177 R176 VR7 VR2 C52 U45 R114 17 18 19 20 Q112 R112 OPT4 21 CR51 22 23 24 Q111 25 SEL CR112 CR111 September 26, 2003 Figure 8-11. HLN6396F/G (Standard), HLN6814A/B (Rear), HLN6563B/C (Motorcycle) W5/W7 Control Head Component Location Diagram (Viewed from Side 2) 3 1 5 P104 VD MD CR137 R59 PWR R116 CR136 Figure 8-10. HLN6396F/G (Standard), HLN6814A/B (Rear), HLN6563B/C (Motorcycle) W5/W7 Control Head Component Location Diagram (Viewed from Side 1) C17 C37 R28 C16 1 C20 C29 R30 C2 C35 C23 C22 40 C40 C31 C18 C39 C38 C30 R72 CR71 C19 C28 Q73 Q71 R124 C14 C11 C10 C24 C26 29 C21 39 R121 JU15 R8 JU17 Q75 R131 17 R25 R75 R87 R77 Q50 C45 R180 R181 C101 * 7 4 1 JU2 6 1 40 7 39 0 8 5 2 Q51 U101 17 29 18 28 # 9 6 3 R3 CR73 JU6 C46 CR55 R29 R1 C58 CR52 JU1 C3 CR53 VR3 VR4 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists VR50 C57 C8 C5 JU100 R174 C6 JU12 Q74 JU3 R56 R101 R113 CR54 8-18 R31 C15 C27 R123 JU13 R200 R115 R6 CR135 VR11 CR90 R182 R111 R4 JU7 CR134 CR131 R122 JU4 C55 CR133 CR132 C4 R34 6881096C77-O 2 PWR 4 3 5 P104 6 C37 C17 C2 R28 8 7 C18* C16* C42* 6 1 10 9 VD MD C41 C33 CR140 CR139 C40 C32 7 C20 U1 C15* C29 HOME DIM VU MU 17 18 28 C44* C27 C19* C30 R30 C23 R29 C35 C9* C34 C22 C39 C38 C31 C14* C28 40 C10* C36 JU16 C25* C24* R123 R74 L1 JU19 Q74 VR24 R76 R71 C11* CR76 R101 JU14* C55 JU100* R50 Q71 4 5 6 CR71 VR7 R57 OPT1 JU17* C12* R131 29 C21 Q75 T60 JU5 R58 CR138 1 2 3 1 U3 JU4* 8 5 OPT2 VR9 C43 C56 Q52 JU15* R8 R178 C26 Q131 JU3 39 4 R84 R75 R175 Q72 R55 L50 R25 R34 U4 15 14 C48 39 40 1 6 C174 VR1 R182 C175 R200* C6 C7 C46 R99 C50 VR2 P103 R81 VR6 CR55 R7 JU18* R177 C176 C53 R2 28 3 C52 C58 2 U45 1 C45 R180 R181 C101* 6 7 1 40 39 Q51 VR21 U101 28 VR22 18 17 29 CR52 C5 JU2 C47 R4 VR3 VR4 CR54 C3 CR53 VR20 8-19 CR137 R52 Q50 R116 R114 R112 CR136 CR51 VR50 R6 OPT4 CR135 Q111 25 SEL CR112 CR111 STAR S7 S4 S1 CR131 CR134 S0 S8 S5 S2 CR132 CR133 PND S9 S6 S3 September 26, 2003 Figure 8-13. HLN6396H_HLN6814C_HLN6563C W5/W7 Control Head Component Location Diagram (Viewed from Side 2) JU9* U102 OPT3 Figure 8-12. HLN6396H_HLN6814C_HLN6563C W5/W7 Control Head Component Location Diagram (Viewed from Side 1) VR5 29 JU8* 28 R61 R72 CR72 R51 Y1 C51 R98* R5 VR8 R87 18 Q112 Q73 R174 C1 R115 R73 JU6* 7 R1* 17 JU12* R31 R77 R9 VR10 R176 CR73 R121 C54 VR11 JU7* 8480251R07 R111 R120 R56 R3 Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists C13 R124 R59 C57 CR90 JU13* R113 R122 R60 JU1* C8 C4 2113741N21 2113741N45 NOTPLACED NOTPLACED NOTPLACED NOTPLACED 2113741N69 NOTPLACED NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113741M13 NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113740B36 2113740B36 NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113741M13 2113741N45 2113741M13 2113741M13 2113741M13 C0055 C1 C10 C101 C11 C12 C13 C14 C15 C16 C17 C174 C175 C176 C18 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C3 C30 C31 C32 September 26, 2003 2113741N21 C0053 ITEM MOTOROLA PART NUMBER DESCRIPTION CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP REEL CL1 +/-30 30 CAP CHIP REEL CL1 +/-30 30 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 100000 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 1000 CAP CHIP CL2 X7R 10% 1000 HLN6396H Standard Parts List 8-20 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741N45 2113741M13 2113741M13 C35 C36 C37 C38 C39 C4 C40 C41 2311049A37 2113741N69 C46 C47 CR112 CR111 C9 C8 C7 C6 C58 C57 C56 C54 C52 C51 C50 C5 4880026P02 4880026P01 NOTPLACED 2113741N45 2113741N45 2311049A38 2113741N45 2113741M13 2113741M13 2113740B65 2380090M24 2113741N45 2311049A95 2113741N69 2113741N69 2380090M24 C45 C48 NOTPLACED 2113741N69 C44 C43 NOTPLACED 2113741M13 C34 C42 2113741M13 MOTOROLA PART NUMBER C33 ITEM DIODE LED YELLOW DIODE LED RED 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 1.5 10 16 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 10 UF 25V 10% CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP TANT CHIP 1 20 20 CAP ALU 10 20 50V SURF MT 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 100000 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 DESCRIPTION JU2 JU19 JU18 JU15 JU14 JU13 JU12 JU100 JU1 JU0017 JU0016 JU0005 JU0003 CR90 CR76 CR73 CR72 CR71 CR55 CR54 CR53 CR52 CR51 CR140 CR139 CR138 CR137 CR136 CR135 CR134 CR133 CR132 CR131 ITEM 0611077A01 NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED 0611077A01 0611077A01 0611077A01 4882960R02 4811058B11 4811058B11 4811058B11 4811058B11 4811058B11 4811058B11 4811058B11 4811058B11 4811058B11 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 MOTOROLA PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER DIODE RECT 48R82960R01 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DESCRIPTION R113 R112 R111 R101 R1 R0005 R0002 Q75 Q74 Q73 Q72 Q71 Q52 Q51 Q50 Q131 Q112 Q111 P0104 P0103 MP0106 MP0103 L50 L1 JU9 JU8 JU7 JU6 JU4 ITEM 0611077B11 0611077B23 0611077B23 0611077A28 NOTPLACED 0611077A90 0611077A90 4880141L02 4880141L02 4880053M02 4880053M02 4880053M02 4880141L01 4813821A30 4880053M03 4880141L02 4880141L02 4880141L02 2880068M01 2880102M07 5480004N01 4380290L01 2480140E16 2480140E16 NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED MOTOROLA PART NUMBER 6881096C77-O RES CHIP 33K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 12 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN MXT2222A TSTR NPN MXT2222A TSTR NPN MXT2222A TSTR PNP SOT23 LO PROFILE TAPE MOSFET N-CH 60V 15A TSTR N/CH SOT 89 200V B ST 84 TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE HEADER MIC PLUG VERTICAL 28 POSITION LABEL BARCODE SPACER LED INDUCTOR CHIP 10UH INDUCTOR CHIP 10UH 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077A74 0611077A74 0611077B23 0611077B23 0611077B23 0611077B23 0611077B23 0611077A68 0611077A90 0611077A90 0611077A90 0611077A90 0611077A98 0611077A28 0611077B07 0611077A28 0611077B47 0611077B15 0611077A74 0611077B23 0611077B07 0611077B47 0611077B15 0611077B15 0611077B47 0611077A68 0611077B07 0611077A98 0611077A28 0611077B11 0611077B15 0611077B11 R115 R116 R120 R121 R122 R123 R124 R131 R174 R175 R176 R177 R178 R180 R181 R182 R200 R25 R28 R29 R3 R30 R31 R34 R4 R50 R51 R52 R55 R56 R57 R58 6881096C77-O 0611077B11 MOTOROLA PART NUMBER R114 ITEM RES CHIP 33K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 560 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 47K 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 12 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 560 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 33K 5 1/8W DESCRIPTION VR10 VR1 VR09 VR08 VR0011 U45 U4 U3 U101 U1 U0102 R99 R98 R9 R87 R81 R8 R77 R76 R75 R74 R73 R72 R71 R7 R61 R60 R6 R59 ITEM 4813830A28 4813830A28 4813830A28 4813830A28 4813830C41 5113816G04 5180057S04 5113820A02 5180236C05 0104002J91 7280032M01 0611077A98 NOTPLACED 0611077A98 0611077A98 0611077A98 0611077A74 0611077A66 0611077A66 0611077B11 0611077B11 0611077B11 0611077A66 0611077A66 0611077A98 0611077A94 0611077A78 0611077A98 0611077A98 MOTOROLA PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 36V ‘M3’ MMSZ5258BT1 IC +5V REG 78M05 “IC CUST SER I/O 13”” REEL” IC DUAL SING SPLY LO PWR 2903 IC VF DRVR SN75518FN PRGMD MICROP ASSEM DSPLY VF 14 SEG 8 CHAR BLUGRN RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 6.8K 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Y1 4880065M01 4813830A28 4813830A28 VR6 VR7 4813830C41 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 MOTOROLA PART NUMBER VR50 VR5 VR4 VR3 VR22 VR21 VR20 VR2 ITEM RESONTR CERAMIC 4.00 MHZ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 36V ‘M3’ MMSZ5258BT1 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DESCRIPTION September 26, 2003 8-21 2113741N21 2113741N45 NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113741M13 NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113740B36 2113740B36 NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113741M13 NOTPLACED 2113741M13 2113741M13 2113741M13 C0055 C1 C10 C101 C11 C12 C13 C14 C15 C16 C17 C174 C175 C176 C18 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C3 C30 C31 C32 September 26, 2003 2113741N21 C0053 ITEM MOTOROLA PART NUMBER HLN6814C Rear Parts List 8-22 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP REEL CL1 +/-30 30 CAP CHIP REEL CL1 +/-30 30 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 1000 CAP CHIP CL2 X7R 10% 1000 DESCRIPTION 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 NOTPLACED 2113741M13 2113741M13 NOTPLACED NOTPLACED NOTPLACED 2380090M24 2311049A37 2113741N69 C35 C36 C37 C38 C39 C4 C40 C41 C42 C43 C44 C45 C46 C47 CR131 CR112 CR111 C9 C8 C7 C6 C58 C57 C56 C54 C52 C51 C50 C5 4880052R03 4880026P02 4880026P01 NOTPLACED NOTPLACED 2113741N45 2311049A38 2113741N45 2113741M13 NOTPLACED 2113740B65 2380090M24 2113741N45 2311049A95 NOTPLACED NOTPLACED 2113741M13 C34 C48 2113741M13 MOTOROLA PART NUMBER C33 ITEM DIODE LIGHT EMITTING GRN DIODE LED YELLOW DIODE LED RED 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 1.5 10 16 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER CAP CHIP REEL CL1 +/-30 470 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 10 UF 25V 10% 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 100000 CAP TANT CHIP 1 20 20 CAP ALU 10 20 50V SURF MT 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 DESCRIPTION 0611077A01 0611077A01 0611077A01 NOTPLACED 0611077A01 NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED NOTPLACED 0611077A01 NOTPLACED NOTPLACED JU0005 JU0016 JU0017 JU1 JU100 JU12 JU13 JU14 JU15 JU18 JU19 JU2 JU4 NOTPLACED JU0003 CR90 4811058B11 4811058B11 CR73 CR76 4811058B11 4811058B11 4811058B11 NOTPLACED NOTPLACED NOTPLACED 4811058B11 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 MOTOROLA PART NUMBER CR72 CR71 CR55 CR54 CR53 CR52 CR51 CR140 CR139 CR138 CR137 CR136 CR135 CR134 CR133 CR132 ITEM 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER DIODE 48S11058A11 A/P DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DESCRIPTION R113 R112 R111 R101 R1 R0005 R0002 Q75 Q74 Q73 Q72 Q71 Q52 Q51 Q50 Q131 Q112 Q111 P0104 P0103 MP0106 MP0103 MP0102 MP0101 L50 L1 JU9 JU8 JU7 JU6 ITEM 0611077B11 0611077B23 0611077B23 0611077A28 NOTPLACED 0611077A90 0611077A90 4880141L02 4880141L02 4880053M02 4880053M02 4880053M02 NOTPLACED NOTPLACED 4880053M03 4880141L02 4880141L02 4880141L02 2880068M01 2880102M07 5480004N01 7580094M05 7580094M05 7580094M05 2480140E16 2480140E16 NOTPLACED NOTPLACED 0611077A01 NOTPLACED MOTOROLA PART NUMBER 6881096C77-O RES CHIP 33K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 12 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN MXT2222A TSTR NPN MXT2222A TSTR NPN MXT2222A 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER TSTR N/CH SOT 89 200V B ST 84 TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE HEADER MIC PLUG VERTICAL 28 POSITION LABEL BARCODE “SHOCK PAD, VF” “SHOCK PAD, VF” “SHOCK PAD, VF” INDUCTOR CHIP 10UH INDUCTOR CHIP 10UH 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077A74 0611077A74 0611077B23 0611077B23 0611077B23 0611077B23 0611077B23 0611077A68 0611077A90 0611077A90 0611077A90 0611077A90 0611077A98 0611077A28 0611077B07 0611077A28 0611077B47 NOTPLACED 0611077A74 0611077B23 NOTPLACED 0611077B47 0611077B15 0611077B15 NOTPLACED 0611077A68 0611077B07 0611077A98 0611077A28 0611077B11 0611077B15 0611077B11 R115 R116 R120 R121 R122 R123 R124 R131 R174 R175 R176 R177 R178 R180 R181 R182 R200 R25 R28 R29 R3 R30 R31 R34 R4 R50 R51 R52 R55 R56 R57 R58 6881096C77-O 0611077B11 MOTOROLA PART NUMBER R114 ITEM RES CHIP 33K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 560 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 1 MEG 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 64AM DUMMY PART NUMBER RES CHIP 1 MEG 5 1/8W RES CHIP 12 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 560 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 33K 5 1/8W DESCRIPTION VR2 VR10 VR1 VR0011 U45 U4 U3 U101 U1 U0102 T60 R99 R98 R9 R87 R84 R81 R8 R77 R76 R75 R74 R73 R72 R71 R7 R61 R60 R6 R59 ITEM 4813830A28 4813830A28 4813830A28 NOTPLACED 5113816G04 5180057S04 5113820A02 5180236C05 0104002J91 7280032M01 2580277J03 0611077A98 NOTPLACED 0611077A98 0611077A98 NOTPLACED 0611077A98 NOTPLACED 0611077A66 0611077A66 0611077B11 0611077B11 0611077B11 0611077A66 0611077A66 NOTPLACED 0611077A94 0611077A78 NOTPLACED 0611077A98 MOTOROLA PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ 64AM DUMMY PART NUMBER IC +5V REG 78M05 “IC CUST SER I/O 13”” REEL” IC DUAL SING SPLY LO PWR 2903 IC VF DRVR SN75518FN PRGMD MICROP ASSEM DSPLY VF 14 SEG 8 CHAR BLUGRN XFMR VLTG CONVERSION RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 6.8K 5 1/8 RES CHIP 1500 5 1/8 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Y1 VR9 VR8 VR7 4880065M01 4813830A28 4813830A28 4813830A28 4813830A28 4813830C41 VR50 VR6 NOTPLACED 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 MOTOROLA PART NUMBER VR5 VR4 VR3 VR22 VR21 VR20 ITEM RESONTR CERAMIC 4.00 MHZ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 36V ‘M3’ MMSZ5258BT1 64AM DUMMY PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DESCRIPTION September 26, 2003 8-23 2113741N21 2113741N45 NOTPLACED NOTPLACED NOTPLACED NOTPLACED 2113741N69 NOTPLACED NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113741M13 NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113740B36 2113740B36 NOTPLACED NOTPLACED 2113741M13 2113741M13 2113741M13 2113741M13 2113741N45 2113741M13 2113741M13 2113741M13 C0055 C1 C10 C101 C11 C12 C13 C14 C15 C16 C17 C174 C175 C176 C18 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C3 C30 C31 C32 September 26, 2003 2113741N21 C0053 ITEM MOTOROLA PART NUMBER DESCRIPTION CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP REEL CL1 +/-30 30 CAP CHIP REEL CL1 +/-30 30 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 100000 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 1000 CAP CHIP CL2 X7R 10% 1000 HLN6563D Motorcycle Parts List 8-24 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113741N45 2113741M13 2113741M13 C35 C36 C37 C38 C39 C4 C40 C41 2311049A37 2113741N69 C46 C47 CR112 CR111 C9 C8 C7 C6 C58 C57 C56 C54 C52 C51 C50 C5 4880026P02 4880026P01 NOTPLACED 2113741N45 2113741N45 2311049A38 2113741N45 2113741M13 2113741M13 2113740B65 2380090M24 NOTPLACED 2311049A95 2113741N69 2113741N69 2380090M24 C45 C48 NOTPLACED 2113741N69 C44 C43 NOTPLACED 2113741M13 C34 C42 2113741M13 MOTOROLA PART NUMBER C33 ITEM DIODE LED YELLOW DIODE LED RED 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 1.5 10 16 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP ALU 10 20 50V SURF MT 64AM DUMMY PART NUMBER CAP TANT CHIP 10 UF 25V 10% CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP TANT CHIP 1 20 20 CAP ALU 10 20 50V SURF MT 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 100000 64AM DUMMY PART NUMBER CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 DESCRIPTION JU19 JU18 JU15 JU14 JU13 JU12 JU100 JU1 JU0017 JU0016 JU0005 JU0003 E0001 CR90 CR76 CR73 CR72 CR71 CR55 CR54 CR53 CR52 CR51 CR140 CR139 CR138 CR137 CR136 CR135 CR134 CR133 CR132 CR131 ITEM NOTPLACED 0611077A01 NOTPLACED 0611077A01 NOTPLACED NOTPLACED NOTPLACED 0611077A01 0611077A01 NOTPLACED NOTPLACED NOTPLACED 8480251R06 4882960R02 4811058B11 4811058B11 NOTPLACED 4811058B11 4811058B11 4811058B11 4811058B11 4811058B11 4811058B11 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 MOTOROLA PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER BD CKT CTRL HD DIODE RECT 48R82960R01 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P 64AM DUMMY PART NUMBER DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE 48S11058A11 A/P DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DESCRIPTION R101 R1 R0005 R0002 Q75 Q74 Q73 Q72 Q71 Q52 Q51 Q50 Q131 Q112 Q111 P0104 P0103 MP0106 MP0103 MP0102 MP0101 L50 L1 JU9 JU8 JU7 JU6 JU4 JU2 ITEM 0611077A28 NOTPLACED 0611077A90 0611077A90 4880141L02 4880141L02 4880053M02 NOTPLACED 4880053M02 4880141L01 4813821A30 4880053M03 4880141L02 4880141L02 4880141L02 2880068M01 2880102M07 5480004N01 7580094M05 7580094M05 7580094M05 2480140E16 2480140E16 NOTPLACED NOTPLACED NOTPLACED 0611077A01 NOTPLACED NOTPLACED MOTOROLA PART NUMBER 6881096C77-O RES CHIP 12 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN MXT2222A 64AM DUMMY PART NUMBER TSTR NPN MXT2222A TSTR PNP SOT23 LO PROFILE TAPE MOSFET N-CH 60V 15A TSTR N/CH SOT 89 200V B ST 84 TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE HEADER MIC PLUG VERTICAL 28 POSITION LABEL BARCODE “SHOCK PAD, VF” “SHOCK PAD, VF” “SHOCK PAD, VF” INDUCTOR CHIP 10UH INDUCTOR CHIP 10UH 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077B23 0611077B11 0611077B11 0611077A74 0611077A74 0611077B23 0611077B23 0611077B23 0611077B23 0611077B23 0611077A68 0611077A90 0611077A90 0611077A90 0611077A90 0611077A98 0611077A28 0611077B07 0611077A28 0611077B47 0611077B15 0611077A74 0611077B23 0611077B07 0611077B47 0611077B15 0611077B15 0611077B47 0611077A68 0611077B07 0611077A98 0611077A28 R112 R113 R114 R115 R116 R120 R121 R122 R123 R124 R131 R174 R175 R176 R177 R178 R180 R181 R182 R200 R25 R28 R29 R3 R30 R31 R34 R4 R50 R51 R52 R55 6881096C77-O 0611077B23 MOTOROLA PART NUMBER R111 ITEM RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 560 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 47K 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 12 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 12 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 4700 5 1/8 RES CHIP 560 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W DESCRIPTION VR11 VR10 VR1 U45 U4 U3 U101 U1 U0102 R99 R98 R9 R87 R84 R81 R8 R77 R76 R75 R74 R73 R72 R71 R7 R61 R60 R6 R59 R58 R57 R56 ITEM 4813830C41 4813830A28 4813830A28 5113816G04 5180057S04 5113820A02 5180236C05 0104002J91 7280032M01 0611077A98 NOTPLACED 0611077A98 0611077A98 NOTPLACED NOTPLACED 0611077A74 0611077A66 0611077A66 0611077B11 0611077B11 0611077B11 0611077A66 0611077A66 0611077A98 0611077A94 0611077A78 0611077A98 0611077A98 0611077B11 0611077B15 0611077B11 MOTOROLA PART NUMBER DIODE 36V ‘M3’ MMSZ5258BT1 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ IC +5V REG 78M05 “IC CUST SER I/O 13”” REEL” IC DUAL SING SPLY LO PWR 2903 IC VF DRVR SN75518FN PRGMD MICROP ASSEM DSPLY VF 14 SEG 8 CHAR BLUGRN RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP 1000 5 1/8 RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 470 5 1/8W RES CHIP 470 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 6.8K 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 33K 5 1/8W DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Y1 VR9 VR8 4880065M01 4813830A28 4813830A28 4813830A28 4813830A28 VR6 VR7 4813830C41 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 MOTOROLA PART NUMBER VR50 VR5 VR4 VR3 VR22 VR21 VR20 VR2 ITEM RESONTR CERAMIC 4.00 MHZ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 36V ‘M3’ MMSZ5258BT1 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DESCRIPTION September 26, 2003 8-25 NC JU18 0 220 SPEAKER-LO PTH-1 R10 MIC-PTT PTT/HUB-REF MIC-HUB MIC-HI MIC-LO 0 0 JU17* JU22* 0 JU19 0 C67 0.1uF VR12 15V (GREEN) GROUND A+ 0 0 R87 10K VR11 15V 10K R81 10K SWB+ VR10 15V SWB+ 470pF C271 100K R170 2.2K 3 R8 4.7K +5V VR8 15V 470pF 2 SWB+ VR6 15V 1 R7 4.7K +5V Q72 WARNING! DO NOT PROBE U3 PIN 5 WITH POWER APPLIED OR DAMAGE TO THE CIRCUITRY MAY OCCUR. CR72 C72 470pF C202 VR9 15V 33K R71 470pF C176 SWB+ 0.1uF C170 Q170 470pF JU4* VR1 15V C206 470pF 33K R72 470pF ON 3 SWITCH S1 1 OFF 47K R25 C173 470pF 0 JU10* C1 .01uF 0 G2 IN G1 2.) PART USAGE MAY VARY WITH APPLICATION. REFER TO PARTS LIST FOR USAGE INFORMATION. 3.) ASTERISK (*) INDICATES PARTS NOT NORMALLY PLACED IN STANDARD CONFIGURATION C246 C45 10uF SWB+ C7 .01uF 1 R73 33K 10K R52 .01uF C51 470pF DISABLE WATCH-DOG TIMER JU9* 5 2 4 VR2 15V 3 2 Q73 SWB+ SHORT TO GROUND TO CR73 10K R59 0 CR90 6.8K R60 7 C6 1.5uF +5V 4 U3B LM2903 8 +5V 33K R0058 0 JU5 JU1 0 JU2* 5 6 R57 33K C54 R56 33K A+_IGN 1MEG R200 470pF VR7 15V 0 C272 R173 4.7K C73 +5V 1.) ALL RESISTANCE IS IN OHMS. ALL CAPACITANCE IN PICO-FARADS UNLESS NOTED OTHERWISE. NOTES: 0 JU11* 0 JU13* 0 1 JU3 Q71 0 R84 3 2 CR71 JU16* 470pF C174 SWB+ 470pF C71 JU12* JU24* IGN+ (ORANGE) IGN- BATT- VIP-IN-1 VIP-IN-2 VIP-IN-3 RESET BUSY BUSBUS+ MIC-SWB+ SWB+ PTH-3 PTH-2 SPARE-2 DEK-CLOCK DEK-DATA-OUT VIP-OUT-3 SPEAKER-HI VIP-OUT-2 EMERGENCY JU23* SPARE-1 R1 10K +5V 470pF 47K R171 R51 22K VR5 15V 470pF C273 C75 September 26, 2003 470pF C278 SWB+ Q40 R5 100K +5V VR4 15V 7 RESET_FILTR VIP_IN_3* 44 WDT_IN_T_CAP HUB_INV 28 IGN PTT 32 HUB_POL RX_DATA 14 NC BUSY_OUT* 8 NC1 TX_DATA 40 NC2 PTT* SERIAL I/0 27 RES_HUB NC3 26 NC7 NC4 33 NC5 NC8 15 NC9 NC6 R34 47K 18 23 12 37 31 19 20 13 38 36 30 21 4 29 11 24 42 41 2 SWB+ CR76 JU21* 0 JU20 0 5.1 R55 R22 NOTE: Q40 USED FOR POSITIVE GROUND IGNITION SERVICE 33K 47K R43 33K R24 470pF 6 3 39 C279 470pF L50 9.107uH CR75 470pF C57 SWB+ CR51 43 WDT_T_CAP WDT_TICKLE 25 VIP_IN_1 OSC_OUT 22 VIP_IN_2 EXT_OSC_IN 35 VIP_IN_3 VIP_IN_1* 9 RESET BUSY_IN* U4 10 BUSY RESET* 16 SC74487F IGN* BUS17 BUS+ VIP_IN_2* 470pF C76 S(3) D(1) 10uF C52 CR55 470pF C207 +5V Q50 Q75 G(2) R99 47K +5V 1 +5V R61 1K 43V VR50 VR514 15V A+_IGN 4 8 +5V U3A 3 LM2903 2 +5V Figure 8-14. HCN1078J (Standard), HCN1121D (Rear) W9 Control Head Schematic (Side 1 of 2) 10 11 24 23 40 13 7 8 12 20 36 49 21 47 30 15 32 16 14 31 41 18 19 35 48 4 3 37 26 33 50 17 43 29 38 5 34 44 1 27 28 VIP-OUT-1 45 2 NC 470pF 46 CONTROL HEAD CONNECTOR P103 C175 SWB+ SWB+ C171 Q171 POS5V 470pF C74 Q74 CR74 10uF +5V R98 10K 6 5 4 R6 22K VR3 15V R31 47K 470pF C276 470pF C277 +5V 470pF C16 10K 10K 470pF C275 SWB+ 470pF C14 10K R14 10K R15 10K 22K R181 470pF 2 GND U46 MC78M05 5 VOLT REGULATOR 1 3 IN OUT 470pF R29 10K +5V 1uF C46 47K R182 470pF C19 10K R17 470pF C274 10K R161 10K 470pF C20 470pF C47 470pF C17 10K R12 3 3 C44 10K CR163 Q161 R163 10K +5V C12 1K 470pF R183 470pF 10K R44 2 3 1 2 1 2 1 C165 1uF 10K R27 CR162 CR161 470pF C38 470pF KS4 C26 KS5 470pF KS2 KS3 C27 KS1 R20 10K R28 VIP-OUT-1 VIP-OUT-2 VIP-OUT-3 8 470pF 1 C28 R13 10 9 4 U6 Q1 MC1409B Q2 5 LATCH Q3 6 7 Q4 SHIFT Q5 14 REGISTERQ6 13 2 12 SER_DAT_IN Q7 11 Q8 GND QS* DATA 470pF R19 VDD 16 GROUND 10K 10K R164 R35 R33 R32 1K 1K 47K R0165 0 1 2 3 4 5 6 7 470pF C41 11 10 9 8 7 KR1 J101 FLEX CABLE KR4 22 KR5 20 14 15 16 17 19 DATA R38 1K SWB+ C29 R30 10K 6 +5V CLK 15 EN_OE 3 +5V 470pF 10K R75 C64 0.1uF CLOCK LATCH C30 STROBE C13 FIL_1 FIL_2 R39 +43V 1K SPARE-2 C15 470pF 470pF R74 C39 1K R40 .01uF C56 .01uF C40 5.1 R54 5.1 R53 10K R16 R50 470 470pF C18 R18 77J03 C50 3 2 1 +5V NC T60 C53 4 KR2 KR3 5 3 2 1 18 13 12 21 CLK_E Q162 DATA(7:0) 9 PC0_A0_D0 10 PC1_A1_D1 11 PC2_A2_D2 12 PC3_A3_D3 13 PC4_A4_D4 IRQ 18 XIRQ 17 RESET* 6 STRB_R_W* 3 MODA_LIR* 2 MODB_VSTBY 19 5 +5V_FIL C37 470pF R37 1K +5V_FIL 51 VRL +5V VDD 26 52 VRH L1 3 2 Q23 R26 2 3 1 +5V C21 470pF L23 22uH 10K 10K R41 DIGITAL GROUND 1 9.107uH L2 9.107uH C22 15pF 8 XTAL 7 EXTAL 4 U2 MICROPROCESSOR MC68HC11A1 STRA_AS 14 PC5_A5_D5 15 PC6_A6_D6 16 PC7_A7_D7 42 PB0_A8 41 PB1_A9 40 PB2_A10 39 PB3_A11 +5V CR164 1 VSS R172 38 PB4_A12 37 PB5_A13 36 PB6_A14 35 PB7_A15 8 9 10 11 12 POS5_REG APOS 1 GND 5 GND 34 GND Y1 7160 1 U8B 43 DATA(7:0) 9 C61 0.1uF C24 12pF R21 1MEG 14 VCC U8 PWR_GND GND 7 +5V_FIL U8C 12 MC74HC00 13 U8A 10 MC74HC00 6 3 ADDRESS (8:12) 23 PD5_SS* 25 24 PD3_MOSI PD4_SCK 45 VIP_IN_1 VIP_IN_2 47 KR1 49 44 KR2 KR3 46 KR4 48 50 KR5 PE0_AN0 4 MC74HC00 5 U8D 2 MC74HC00 1 2 7.9488MHz 10K R23 C23 4.7pF PTT 34 VIP_IN_3 33 32 BUSY_IN* DEK_CLOCK 31 STROBE 30 29 LATCH BUSY_OUT* 28 DEK_DATA-OUT 27 20 RX_DATA 21 TX_DATA 22 PD2_MISO VF-CONTROL 11 8 C66 0.1uF 12 7 6 5 4 3 2 1 0 0 1 2 A0 U5 D6 21 22 D7 16 DATA(7:0) 3 4 5 6 7 0 1 2 3 4 5 6 7 5 11 9 8 +5V_FIL 10 C63 0.1uF +5V 0 1 2 3 4 5 6 7 6881096C77-O 19 16 15 12 9 6 5 2 C62 0.1uF ADDRESS (7:0) 20 VCC 11 EN_LE 1 EN_OE U10 MC74HC373 18 D0 A0 17 D1 A1 14 D2 A2 13 D3 A3 8 D4 LATCH A4 7 D5 A5 4 D6 A6 3 D7 A7 GND 10 +5V_FIL DATA(7:0) C65 0.1uF 32 30 31 29 27 28 26 25 23 24 22 20 21 19 17 18 ADDRESS (8:12) 1 NC NC 2 +5V_FIL D3 3 D4 A12 4 A7 D5 5 A6 D6 U7 6 A5 D7 7 A4 SOCKET CE* 8 A3 PROM A10 9 OE* A2 10 A1 GND 11 A0 A11 12 GND A9 13 D0 A8 14 D1 A13 15 D2 +5V_FIL 16 GND +5V_FIL 0 1 2 3 4 5 6 7 13 14 D1 D2 15 D3 18 19 D4 D5 20 D0 RDY_BUSY* 2 1 NC 17 NC1 NC2 26 30 NC3 12 NC4 VSS EEPROM AT28HC64 EN_WE EN_OE EN_CE A1 9 A2 8 A3 7 A4 6 A5 5 A6 4 A7 29 A8 28 A9 24 A10 27 A11 3 A12 10 11 +5V_FIL 0 1 2 3 4 5 6 7 8 9 10 11 12 31 23 25 32 VCC ADDRESS(7:0) 2.2K R166 Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists DATA(7:0) 8-26 ADDRESS(8:12) SPARE_2 KR5 KR4 KR3 KR2 KR1 KS1 KS2 KS3 KS4 KS5 GND SWB+ +5V VF_CONTROL DATA_IN LATCH STROBE CLOCK +43V FILAMENT 1 FILAMENT 2 SWB+ +5V 6881096C77-O FLEX CABLE 7 8 9 10 11 14 15 16 17 19 22 6 4 21 20 12 18 13 3 2 1 5 P101 470pF C131 470pF C132 470pF C133 470pF C134 470pF C135 +5V R120 100K OPT1 S121 OPT2 S122 OPT3 S123 OPT4 S124 1 S101 R121 100K VD S133 VU S134 MD S131 MU S132 2 S102 R122 100K STAR S110 HOME S136 DIM S127 SEL S135 3 S103 R123 100K PND S111 0 S100 8 S108 6 S106 4 S104 R124 100K OPT6 S126 OPT5 S125 9 S109 7 S107 5 S105 10K R129 Q132 Q134 +5V 2.2K R136 2.2K R139 Q112 RT133 100K R130 4.7K R116 1K CR112 SWB+ (YEL) BUSY +5V R134 1.5K R135 6.8K R132 10K R114 33K 100K R112 Q130 R138 220 CR135 CR136 CR137 SWB+ C141 470pF Q111 R115 1K CR111 SWB+ (RED) XMIT R111 R131 220 Q131 CR138 Q133 CR140 SWB+ C139 470pF R113 33K 100K R137 27 Q133 CR131 CR132 CR133 CR134 SWB+ 29 28 18 6 43 24 21 23 C55 0.1uF 44 1 22 GND SERIAL_OUT Q32 Q31 Q30 NC3 NC4 Q29 Q28 Q27 Q26 Q25 Q24 Q23 Q22 Q21 Q20 Q19 Q18 Q17 Q16 Q15 Q14 Q13 Q12 Q11 Q10 Q9 Q8 Q7 Q6 Q5 Q4 Q3 Q2 Q1 NC2 NC1 VF DRIVER UCQ5818EPF U101 DATA_IN LATCH STROBE CLK +5V +5V Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 +43V 34 ANODE 26 GRID 9 2 3 4 5 7 4 B N J D E M H C L I F PR-483-05 U102 NC FILAMENT 2 FILAMENT 1 VF DISPLAY G1 22 G2 19 G3 17 G4 15 G5 14 G6 13 G7 12 G8 10 G9 7 G11 6 G10 23 24 5 G 3 K 2 A 9 11 16 8 18 21 20 25 26 27 28 1 Q113 33K R149 CR113 SWB+ R148* 0 R150 1.5K R140 10K R158 220 Q114 CR114 SWB+ R159 220 Q110 R151 1.5K R141 10K Q115 CR115 SWB+ R152 1.5K R142 10K R153 1.5K R143 10K Q117 CR117 SWB+ 2.) ASTERISK (*) DENOTES UN-USED PART PER THIS APPLICATION. 1.) ALL RESISTANCE IS IN OHMS. CAPACITANCE IS IN PICOFARADS UNLESS NOTED OTHERWISE. NOTES: Q116 CR116 SWB+ R154 1.5K R144 10K Q118 CR118 SWB+ R155 1.5K R145 10K Q119 CR119 JU7 0 SWB+ R156 1.5K R146 10K Q120 CR120 SWB+ R157 1.5K R147 10K September 26, 2003 Figure 8-15. HCN1078J (Standard), HCN1121D (Rear) W9 Control Head Schematic (Side 2 of 2) GRID GRID GRID GRID GRID GRID 10 8 GRID 11 GRID GRID 13 12 GRID 14 15 17 16 20 19 25 ANODE 27 ANODE ANODE 31 30 ANODE ANODE ANODE 32 33 ANODE ANODE 36 35 ANODE ANODE ANODE ANODE ANODE 37 39 40 38 41 42 JU8 0 8-27 5 29 5 1 U7 U5 R172 S131 CR140 S132 CR115 K CR163 R163 A U8 CR113 CR137 CR111 E C170 14 8 Y1 S122 K CR161 B Q170 A CR162 K C A 14 20 20 S121 13 21 13 14 U10 1 7 1 CR112 1 2 1 16 L23 7 1 C40 S133 14 U102 CR139 15 CR136 L2 R12 R16 R19 R20 20 21 33 C64 S134 CR119 C39 CR117 C30 S124 8 9 L1 R37 C28 S123 U6 8 U2 34 C21 C12 C16 C19 C20 C47 C74 C17 C18 C15 C13 C44 C56 C207 S135 CR118 S125 R54 L50 6 2 C6 CR135 6 1 40 5 6 1 40 7 U4 17 P103 18 28 28 CR120 C52 C50 U101 S126 4 S136 7 1 17 29 K A 18 CR116 CR114 Q50 S D G 28 A CR51 K 17 16 15 14 13 12 11 10 1 8 C45 U3 8 4 5 7 K 1 S1 2 5 S110 S107 S104 S101 4 CR132 CR131 3 2 1 3 S100 S108 S105 S102 21 20 19 18 38 37 36 35 34 Q71 A B C E 24 23 41 40 C278 33 32 31 30 29 28 27 26 50 49 48 47 46 45 44 43 39 T60 R200 CR138 3 VR51 29 CR133 CR134 B C E Q73 C275 C206 1 2 3 S111 S109 S106 S103 S127 B C E Q72 U46 September 26, 2003 Figure 8-16. HCN1078J (Standard), HCN1121D (Rear) W9 Control Head Component Location Diagram (Viewed from Side 1) 4 1 30 4 1 10 R173 11 C41 20 C165 30 C29 46 C27 47 C26 21 C75 39 VR50 CR90 C277 C55 29 R38 C38 R71 C271 C276 R72 C14 RT133 C274 8-28 C46 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 6881096C77-O A A 1 C132 JU13 2 3 K A K 5 K C B A A E E Q131 C135 B K B E Q133 C R59 K 7 A VR12 K R31 A 8 A VR9 40 41 JU3 JU11 R84 23 24 A CR76 A VR10 Q132 C A VR3 A CR71 C175 4 18 19 20 21 34 35 36 37 38 C174 R87 C176 K JU12 K C202 R124 R122 K A K B Q40 C E A VR5 A K A C C139 A VR1 43 44 45 46 47 48 49 50 JU23 B E Q116 C E C246 K A A VR11 JU4 JU2 A C E Q114 B A C173 VR7 K A C A E B B E Q120 C B E C K Q75 K A C279 K C E Q74 B CR74 CR75 K Q130 A VR2 K 10 11 12 13 14 15 16 17 26 27 28 29 30 31 32 33 Q134 B R5 A A VR6 K A C R138 B E Q118 R13 C B R29 E Q119 C61 C131 C B E Q117 C C B C134 B E B E Q115 C E Q112 B Q161 C Q23 E C E E Q113 B B Q111 C R171 R30 R155 R121 R73 C C E B E Q171 B Q162 A C K B E Q110 K CR164 8-29 September 26, 2003 Figure 8-17. HCN1078J (Standard), HCN1121D (Rear) W9 Control Head Component Location Diagram (Viewed from Side 2) K JU9 JU22 K CR73 R120 CR72 JU1 C71 C72 C133 JU5 R1 R135 R132 R134 R56 R81 C67 VR8 R51 JU10 R130 R153 R58 R137 JU18 C51 C73 R123 R33 R112 K R141 A R136 R131 JU6 VR4 R18 JU7 R7 JU19 R34 R24 R25 R52 R10 JU17 R61 JU21 R60 R57 R22 R99 C1 C57 K R151 JU20 C54 R139 R143 R129 R43 C53 R182 K R145 A R53 R15 R75 R23 C23 R44 JU8 C272 C273 R147 R50 R157 R74 R183 C37 R26 R146 R14 R27 R17 R28 R156 C7 R39 R144 R35 C22 R40 R32 R21 R41 R154 R164 R165 C171 R181 R55 R98 R149 C62 R161 R116 C66 R152 C24 R114 R142 C65 R111 R140 R170 R113 R150 R166 C141 R6 R115 R8 R148 C76 C63 R158 Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists R159 2113741M13 2113741M13 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113741M13 2113740B65 2113741M13 2113741M13 2311049A37 2113741M13 2113741N69 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113741M13 2113741M13 2113741M13 2113740B65 2113741M13 2113741M13 2113741M13 2113740B29 2113740B17 2113740B27 2113740B65 C12 C13 C131 C132 C133 C134 C135 C139 C14 C141 C15 C16 C165 C17 C170 C171 C173 C174 C175 C176 C18 C19 C20 C202 C206 C207 C21 C22 C23 C24 C246 September 26, 2003 2113741N45 C1 ITEM MOTOROLA PART NUMBER CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 12 CAP CHIP REEL CL1 +/-30 4.7 CAP CHIP REEL CL1 +/-30 15 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 470 CAP TANT CHIP 1 20 20 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 10000 DESCRIPTION HCN1078J (Standard), HCN1121D (Rear) Parts List 8-30 2113741M13 2113740B65 2113740B65 2113741M13 2113741M13 2113741M13 2113740B65 2113740B65 2113741M13 2113741M13 2113741M13 2113741M13 2113741M13 2113740B65 2113741M13 2113741M13 C271 C272 C273 C274 C275 C277 C278 C279 C28 C29 C30 C300 C301 C37 C38 C39 2113741N45 2113740B65 2311049A38 C57 C6 2113741N69 2113740B65 2113741N45 2380090M24 2113741N45 2311049J27 2113741M13 2311049A37 2380090M24 2113741M13 2113741M13 C56 C55 C54 C53 C52 C51 C50 C47 C46 C45 C44 C41 2113741M13 2113741M13 C27 C40 2113741M13 MOTOROLA PART NUMBER C26 ITEM CAP TANT CHIP 1.5 10 16 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 10000 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 10000 CAP TANT CHIP 10 10 25 CAP CHIP CL2 X7R 10% 470 CAP TANT CHIP 1 20 20 CAP ALU 10 20 50V SURF MT CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 DESCRIPTION 2113740B65 2113740B65 2113741M13 2113741M13 2113740B65 C72 C73 C74 C75 C76 CR135 CR134 CR133 CR132 CR131 CR120 CR119 CR118 CR117 CR116 CR115 CR114 CR113 CR112 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 4880052R01 4880052R01 4880052R01 4880052R01 4880052R02 4880052R01 4880052R01 4880052R01 4880052R02 4880052R01 2113740B65 C71 CR111 2113741N45 2113741N69 2113741N69 2113741N69 2113741N69 2113741N69 2113741N69 2113741N69 MOTOROLA PART NUMBER C7 C67 C66 C65 C64 C63 C62 C61 ITEM DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING RED DIODE LIGHT EMITTING RED DIODE LIGHT EMITTING RED DIODE LIGHT EMITTING RED DIODE LIGHT EMITTING YEL DIODE LIGHT EMITTING RED DIODE LIGHT EMITTING RED DIODE LIGHT EMITTING RED DIODE LIGHT EMITTING YEL DIODE LIGHT EMITTING RED CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP CL2 X7R 10% 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 DESCRIPTION Q110 Q110 P7 L50 L23 L2 L1 JU7 JU5 JU3 JU23 JU20 JU19 JU18 JU1 CR90 CR76 CR75 CR74 CR73 CR72 CR71 CR51 CR164 CR163 CR162 CR161 CR140 CR139 CR138 CR137 CR136 ITEM 4880141L04 4880141L02 0980049R01 2480140E16 2480289M16 2480140E16 2480140E16 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 4882960R02 4880236E08 4880236E08 4880236E08 4880236E08 4880236E08 4880236E08 4813833C09 4880236E08 4880236E08 4880236E08 4880236E08 4880052R03 4880052R03 4880052R03 4880052R03 4880052R03 MOTOROLA PART NUMBER 6881096C77-O TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE SOCKET PLCC 32 PIN INDUCTOR CHIP 10UH COIL IF 22UH 1611 CS 223 INDUCTOR CHIP 10UH INDUCTOR CHIP 10UH RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER DIODE RECT 48R82960R01 A/P DIODE DUAL SOT 23 DIODE DUAL SOT 23 DIODE DUAL SOT 23 DIODE DUAL SOT 23 DIODE DUAL SOT 23 DIODE DUAL SOT 23 DIODE GEN PURP .1A 100V ‘DX’ DIODE DUAL SOT 23 DIODE DUAL SOT 23 DIODE DUAL SOT 23 DIODE DUAL SOT 23 DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DIODE LIGHT EMITTING GRN DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L02 4880141L01 4880141L02 4880141L02 4880141L01 4880141L02 4880141L02 4880141L01 Q112 Q113 Q114 Q115 Q116 Q117 Q118 Q119 Q120 Q130 Q131 Q132 Q133 Q134 Q161 Q162 Q170 Q171 Q23 Q40 6881096C77-O 4880141L02 MOTOROLA PART NUMBER Q111 ITEM TSTR PNP SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR PNP SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR PNP SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE DESCRIPTION 0611077A82 0611077A98 R14 0611077A58 R138 R139 0611077A36 0611077A82 R136 R137 0611077A94 R135 0611077A98 R132 0611077A78 0611077A58 R131 R134 0611077A90 0611077A98 R13 R130 0611077A98 R129 0611077B23 R123 0611077B23 0611077B23 R122 R124 0611077B23 R121 0611077B23 R120 0611077A74 R116 0611077A74 0611077A74 R115 R12 0611077B11 R114 0611077B11 R113 0611077A58 R10 0611077B23 0611077A98 R1 R112 4880141L04 Q75 0611077B23 4880141L04 Q74 R111 4880052M01 4880052M01 Q72 Q73 4880052M01 4880053M03 MOTOROLA PART NUMBER Q71 Q50 ITEM RES CHIP 10K 5 1/8W RES CHIP 2200 5 1/8 RES CHIP 220 5 1/8W RES CHIP 27 5 1/8W RES CHIP 2200 5 1/8 RES CHIP 6800 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 220 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 220 5 1/8W RES CHIP 10K 5 1/8W TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN SOT23 LO PROFILE TAPE TSTR NPN DRLNGTN MXTA27 TSTR NPN DRLNGTN MXTA27 TSTR NPN DRLNGTN MXTA27 TSTR N/CH SOT 89 200V B ST 84 DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077A98 R147 R181 R18 R173 R172 R171 R170 R17 R166 R165 R164 R163 R161 R16 R159 R158 R157 R156 R155 R154 R153 R152 R151 R150 R15 0611077B07 0611077A98 0611077A90 0611077A82 0611077B15 0611077B23 0611077A98 0611077A82 0611077A98 0611077A98 0611077A98 0611077A98 0611077A98 0611077A58 0611077A58 0611077A78 0611077A78 0611077A78 0611077A78 0611077A82 0611077A78 0611077A78 0611077A78 0611077A98 0611077B11 0611077A98 R146 R149 0611077A98 0611077A98 0611077A98 R145 R144 R143 0611077A98 0611077A98 R141 R142 0611077A98 MOTOROLA PART NUMBER R140 ITEM RES CHIP 22K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 2200 5 1/8 RES CHIP 47K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 2200 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 220 5 1/8W RES CHIP 220 5 1/8W RES CHIP 1500 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 2200 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 1500 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W DESCRIPTION R54 R53 R52 R51 R50 R5 R44 R43 R41 R40 R39 R38 R37 R35 R34 R33 R32 R31 R30 R29 R28 R27 R26 R25 R24 R23 R22 R21 R200 R20 R19 R183 R182 ITEM 0611077A19 0611077A19 0611077A98 0611077B07 0611077A66 0611077B23 0611077A98 0611077B15 0611077A98 0611077A74 0611077A98 0611077A74 0611077A74 0611077A74 0611077B15 0611077A74 0611077B15 0611077B15 0611077A98 0611077A98 0611077A98 0611077A98 0611077A98 0611077B15 0611077B11 0611077A98 0611077B11 0611077B47 0611077B47 0611077A98 0611077A98 0611077A98 0611077B15 MOTOROLA PART NUMBER September 26, 2003 RES CHIP 5.1 5 1/8W RES CHIP 5.1 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 22K 5 1/8W RES CHIP 470 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 47K 5 1/8W RES CHIP 1000 5 1/8 RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 1 MEG 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 47K 5 1/8W DESCRIPTION 8-31 0611077B11 0611077B11 0611077A98 0611077B07 0611077A94 0611077A74 0611077A90 0611077B11 0611077B11 0611077B11 0611077A98 0611077A98 0611077A90 0611077A98 0611077A98 0611077A98 0611077A98 0611077B15 0680149M02 5180177M02 5180236C05 7280242J01 5113802A01 (HCN1078 only) 5113820A02 5180057S04 5113816G04 5197014A10 5184704M54 Not Available R57 R58 R59 R6 R60 R61 R7 R71 R72 R73 R74 R75 R8 R81 R84 R87 R98 R99 RT133 U10 U101 U102 U2 U3 U4 U46 U5 U6 U7 September 26, 2003 0611077B11 R56 MOTOROLA PART NUMBER 0611077A28 ITEM R55 8-32 IC PROM IC CMOS REGISTER IC SPECTRA MEMORY BD IC +5V REG 78M05 “IC CUST SER I/O 13”” REEL” IC DUAL SING SPLY LO PWR 2903 IC 68HC11 W/SCI SPI A/D 512 DISPLAY VF IC VF DRVR SN75518FN WIDE BODY SOLC OCTAL LATCH THERMISTOR CHIP 100K OHM RES CHIP 47K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 4700 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 6800 5 1/8 RES CHIP 22K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 33K 5 1/8W RES CHIP 12 5 1/8W DESCRIPTION VR9 VR8 VR7 VR6 VR514 VR50 VR5 VR4 VR3 VR2 VR12 VR11 VR10 VR1 U8 ITEM 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830C43 4813830A28 4813832C28 4813830A28 4813830A28 4813832C28 4813830A28 4813830A28 4813830A28 5180177M03 MOTOROLA PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 43V ‘M5’ MMSZ5260BT1 DIODE 15V 5% 225MW MMBZ5245B_ ZENER BPLR 15V FOR ESD SOT23 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ ZENER BPLR 15V FOR ESD SOT23 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ QUAD NAND GATE DESCRIPTION 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 21 20 9 15 16 17 14 19 18 2 1 11 5 13 6 26 12 NC SNET-WE SNET-KID SNET-KEY NC NC NC VIP-IN-3/DEK-DATA-IN VIP-IN-2 VIP-IN-1 VIP-OUT-3/DEK-STROBE VIP-OUT-2/DEK-DATA-OUT VIP-OUT-1/DEK-CLOCK VF SENSE 2 VF SENSE 1 IGNITION B+/A+ GND GND KEY SLOT SW B+ SPARE 2 SPARE 1 RESET BUS + BUS - BUSY PTT HUB MIC LO MIC HI JU1004 JU1003 JU1002 JU1001 JU1006 JU1005 JU1007 REMOTE CONTROL HEAD INTERCONNCECT BOARD W4/W5/W7 PTT/HUB-REF EMERG/HUB PTT MIC-LO MIC-HI SWB+ DIG-GND DIG-GND DIG-GND SWB+ SWB+ SWB+ DEK-CLOCK DEK-DATA-OUT VIP-IN-3/DEK-DATA-IN VIP-IN-2 VIP-IN-1 VIP-OUT-3/DEK-STROBE VIP-OUT-2 VIP-OUT-1 NC VF SENSE 2 VF SENSE 1 A+ B+/A+ EMER IGNITION JU1008 SW B+ SPARE 2 SPARE 1 RESET BUS + BUS - BUSY PTT SHIELD GND HUB MIC LO MIC HI 23 40 24 7 8 41 36 21 20 35 19 18 38 5 37 3 4 34 1 2 32 31 14 30 15 47 10 43 27 44 11 49 48 29 28 26 17 50 33 46 16 45 13 12 CABLE SIDE VIP SECTION 6881096C77-O TO W4 / W5/ W 7 CONTROL HEAD 4 7 8 23 22 10 25 24 28 3 27 CONTROL HEAD SIDE Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists RADIO SECTION MIC SECTION 15 47 10 43 EMERGENCY (VIOLET) SPEAKER HI (ORANGE) SPEAKER LO (GREEN) DIGITAL GROUND (BLUE) SW B+ (YELLOW) SPARE 2 (RED) SPARE 1 (BROWN) RESET (BLK/ORG) BUS SHIELD (BARE) BUS + (WHITE) BUS - (BLACK) BUSY (BLK/RED) SP 1 (SHIELD) SP 1 (BLK/GRN) IGNITION (ORANGE) B+ (GREEN) SPEAKER LO (BLK/GRN) 10 1 10 1 5 21 19 5 21 19 13 13 RADIO SIDE E2 E1 2 1 P9 25 25 2 24 18 22 17 24 18 22 17 16 14 14 16 23 23 NC 9 11 12 9 11 JU601 JU609 JU631 R608 JU650 JU614 JU615 JU12 JU513 JU512 JU632 EMERGENCY SPEAKER HI SPEAKER LO SWB+ VIP OUT 2 SPARE 2 VIP OUT 1 SPARE 1 REMOTE RADIO INTERCONNECT BOARD (LOW/MID POWER) JU604 FIL AUD SHLD EMERGENCY SPEAKER HI SPEAKER LO DIGITAL GROUND SWB+ SPARE 2 SPARE 1 RESET BUS SHIELD BUS + BUS - BUSY PTT/VIP IN 1 ANALOG GROUND DETECTED AUDIO MIC LO MIC HI 3 35 34 31 17 27 18 14 11 NC 25 22 9 24 NC 13 7 6 COMMAND BOARD CONNECTOR (P502) TO COMMAND BOARD September 26, 2003 Figure 8-18. W4, W5, and W7 Control Head Low-/Mid-Power Interconnection Diagram DETECTED AUDIO (SHIELD/ANALOG GROUND) DETECTED AUDIO (BLK/BRN) SPEAKER HI (BLK/ORG) CONTROL HEAD SIDE 27 44 11 49 48 29 28 26 17 50 33 NC 46 16 45 MICROPOHONE LO (SHIELD) 12 13 P2 MICROPOHONE HI (BLK/YEL) 25 PIN REMOTE CONNECTOR (P2) 12 REMOTE CONTROL HEAD CABLE P1 8-33 TO W4 / W 5 / W 7 CONTROL HEAD VIP-OUT-3/DEK-STROBE VIP-IN-1 VIP-IN-2 VIP-IN-3/DEK-DATA-IN SNET-KEY NC SNET-KID NC SNET-WE 14 17 16 15 9 20 21 NC VIP-OUT-2/DEK-DATA-OUT VIP-OUT-1/DEK-CLOCK VF SENSE 2 VF SENSE 1 IGNITION B+/A+ GND GND KEY SLOT NC SW B+ SPARE 2 SPARE 1 RESET BUS + BUS - BUSY PTT HUB MIC LO MIC HI JU1004 JU1003 JU1002 JU1001 JU1006 JU1005 September 26, 2003 VIP-OUT-2 VIP-OUT-1 NC VF SENSE 2 VF SENSE 1 A+ IGNITION B+/A+ EMER JU1008 SW B+ SPARE 2 SPARE 1 RESET BUS + BUS - BUSY PTT SHIELD GND HUB MIC LO MIC HI 1 2 32 31 14 30 15 47 10 43 27 44 11 49 48 29 28 26 17 50 33 46 16 45 13 12 CABLE SIDE 37 3 4 PTT/HUB-REF EMERG/HUB PTT MIC-LO MIC-HI 23 40 24 7 8 41 36 DIG-GND SWB+ 20 21 35 SWB+ DIG-GND 19 SWB+ DIG-GND 18 SWB+ DEK-CLOCK 38 DEK-DATA-OUT 5 VIP-IN-3/DEK-DATA-IN VIP-IN-2 VIP-IN-1 VIP-OUT-3/DEK-STROBE 34 JU1007 REMOTE CONTROL HEAD INTERCONNCECT BOARD W4/W5/W7 19 18 2 1 11 5 13 6 26 12 4 7 8 23 22 10 25 24 28 3 27 CONTROL HEAD SIDE VIP SECTION Figure 8-19. W4, W5, and W7 High Power Interconnection Diagram 8-34 RADIO SECTION MIC SECTION 12 EMERGENCY (VIOLET) SPEAKER HI (ORANGE) SPEAKER LO (GREEN) DIGITAL GROUND (BLUE) SW B+ (YELLOW) SPARE 2 (RED) SPARE 1 (BROWN) RESET (BLK/ORG) BUS SHIELD (BARE) BUS + (WHITE) BUS - (BLACK) BUSY (BLK/RED) SP 1 (SHIELD) SP 1 (BLK/GRN) 15 IGNITION (ORANGE) 47 B+ (GREEN) 10 SPEAKER LO (BLK/GRN) 43 SPEAKER HI (BLK/ORG) 18 24 22 18 24 E2 E1 2 1 13 6 7 8 15 3 20 2 13 25 22 17 25 16 17 16 19 21 21 19 5 14 23 1 10 9 11 12 5 14 23 NC 1 10 9 11 12 25 PIN REMOTE CONNECTOR (P2) RADIO SIDE DETECTED AUDIO (SHIELD/ANALOG GROUND) DETECTED AUDIO (BLK/BRN) MICROPOHONE LO (SHIELD) MICROPOHONE HI (BLK/YEL) CONTROL HEAD SIDE 27 44 11 49 48 29 28 26 17 50 33 NC 46 16 45 13 REMOTE CONTROL HEAD CABLE MIC HI JU601 FLT_AUDIO RX-AUDIO TX-AUDIO JU641 JU662 JU609 JU630 JU606 JU659 JU616 JU655 JU657 JU643 JU615 JU650 JU653 JU633 JU645 JU637 JU640 JU644 JU636 JU639 JU642 JU663 JU638 JU632 REMOTE RADIO INTERCONNECT BOARD (HIGH POWER) RSSI/VOL (A2) IGN A+ JU604 FIL AUD SHLD EMERGENCY SPEAKER HI SPEAKER LO DIGITAL GROUND SWB+ SPARE 2 SPARE 1 RESET BUS SHIELD BUS + BUS - BUSY PTT ANALOG GROUND DETECTED AUDIO MIC LO 9.6V 1 JU607 JU614 JU608 JU646 28 10 ANA-GND DIG-GND 5 8 12 2 21 30 3 35 34 31 27 14 11 NC 25 22 9 24 NC 13 7 6 FLT-AUDIO RX-AUDIO TX-AUDIO RSSI/VOL IGN A+ EMERGENCY SPEAKER HI SPEAKER LO SWB+ SPARE 2 SPARE 1 RESET BUS + BUS - BUSY PTT MIC LO MIC HI COMMAND BOARD CONNECTOR (P502) 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists VR1001 VR1003** 7 8 HI HI LO 44 SPKR 43 SPKR 10 SPKR 40 EMERG/HUB 23 PTT/HUB-REF 24 PTT 41 SWB+ 8 MIC-HI 7 MIC-LO 19 SWB+ 35 SWB+ 20 DIG-GND 21 DIG-GND 36 DIG-GND 3 VIP-IN-2 37 VIP-IN-3/DEK-DATA-IN 5 DEK-DATA-OUT 38 DEK-CLOCK 18 SWB+ 4 VIP-IN-1 34 VIP-OUT-3/DEK-STROBE SNET-WE MAEPF-23570-A 8-35 September 26, 2003 Figure 8-20. W5 and W7 Control Head Interface Board Schematic JU1004* JU1003* 21 SNET-KID * = PARTS NOT PLACED ** = 0105950T92 ONLY 9 20 SNET-KEY VIP-IN-2 16 VIP-IN-3/DEK-DATA-IN 15 VIP-IN-1 17 VIP-OUT-3/DEK-STROBE 14 VIP-OUT-1/DEK-CLOCK 18 6 13 GND 26 GND KEY SLOT 1 2 12 VIP-OUT-2/DEK-DATA-OUT 19 JU1007 JU1001* VF SENSE 1 VF SENSE 2 1 VIP-OUT-2 JU1008 VR1002 15V 15V SWB+ 4 2 VIP-OUT-1 32 31 VF SENSE 2 30 A+ 49 DIGITAL GND 14 VF SENSE 1 27 EMERGENCY 16 SHIELD GND LO 11 SPKR 48 SWB+ IGN 11 2 SPARE 15 IGN 1 SPARE A+ 5 2 29 SPARE 47 A+ 1 28 SPARE RESET 23 10 BUS 26 RESET BUS+ 22 JU1002* 24 28 BUSY 25 PTT HUB CONTROL HEAD CONNECTOR J0103 MIC-HI 27 MIC-LO 3 50 BUS JU1006* JU1005* HLN6432D W5/W7 CONTROL HEAD INTERFACE BOARD 17 BUS+ 33 BUSY 46 PTT 13 MIC-L0 45 HUB 12 MIC-HI 9000 CABLE INTERFACE CONN. P0100 RADIO SECTION VIP SECTION MIC SECTION JU1001 VR1001 JU1008 JU1002 JU1003 JU1006 VR1002 September 26, 2003 Figure 8-21. HLN6432D W5/W7 Control Head Interface Board Component Location Diagram VR1003 JU1005 JU1004 8-36 JU1007 0611077A01 4813830A28 4813830A28 NOTPLACED VR1001 VR1002 VR1003 NOTPLACED JU1005 JU1008 NOTPLACED JU1004 0611077A01 NOTPLACED JU1003 JU1007 NOTPLACED JU1002 NOTPLACED NOTPLACED JU1001 JU1006 Motorola Part Number Item HLN6432D W5/W7 Parts List 64AM DUMMY PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER Description 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists MIC PTT/PROG-RESET BUSY KEYED-SLOT MIC-HI/PROG-MOD-CONTROL HUB/PROG BUSY NC NC NC VIP-OUT-1 VIP-OUT-2 S.NET_KID/PROG-VPP S.NET_WE/PROG-RXD BUS+ S.NET_KEY/PROG-TXD NC NC SERIAL BUS RESET BUSIGN NC MIC-LOW SWB+ A+ DIG-GND SPARE-2 SPARE-1 NC NC JU10 NOTE NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC KEYED-SLOT MAEPF-23575-O JU11 NOTE NOTE CR10 1 3 7 31 30 28 27 14 23 22 21 4 5 8 10 12 13 18 17 16 15 25 11 2 9 32 6 29 19 20 24 26 33 34 35 36 37 38 P502 September 26, 2003 Figure 8-22. HLN6401A Control Head Interconnect Board, (Dash-Mount) TRACE CUT ONLY WHEN CR10 INSTALLED. NOTE: NOT COMPATIBLE WITH SPECTRA E JU10, JU11, CR10 INSTALLED FOR AVL OPTION. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 J103 HLN6401A CONTROL HEAD INTERCONNECT BOARD (Dash Mount) 8-37 September 26, 2003 Figure 8-23. HLN6486D/E High Power Standard Interconnect Board 8-38 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 4 2 5 6 9 10 7 8 September 26, 2003 Figure 8-25. HLN6486D/E High-Power Interconnect Board (Viewed from Side 2) 3 1 Figure 8-24. HLN6486D/E High-Power Interconnect Board (Viewed from Side 1) 8-39 2113741N69 2113740B49 2113740B49 2113740B49 2113740B49 2113740B49 2113741N45 2113740B49 2113740B49 2113740B49 2113740B49 2113740B49 2113740B49 2113740B49 2113740B65 2113740B65 2113740B65 2113740B65 0300139581 0300139581 0300139581 0300139581 0980159P02 0980159P02 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 C751 C752 C754 C755 C756 C757 C763 C764 C765 C768 C770 C771 C772 C773 C774 C775 C776 C777 H0001 H0002 H0003 H0004 J0005 J0006 JU601 JU604 JU606 JU607 JU608 September 26, 2003 2113740B49 C750 ITEM MOTOROLA PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER CONNECTOR 25-PIN CONNECTOR 25-PIN SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP CL2 X7R 10% 10000 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP CL2 X7R 10% 100000 CAP CHIP REEL CL1 +/-30 100 DESCRIPTION HLN6486E Standard Interconnect Parts List 8-40 0611077A01 0611077A01 JU618 JU619 JU674 JU673 JU672 JU671 JU666 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 JU664 JU665 0611077A01 JU662 0611077A01 JU657 0611077A01 0611077A01 JU655 JU658 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 JU653 JU652 JU646 JU645 JU644 JU640 JU639 JU638 JU637 JU636 JU632 JU630 JU629 JU626 JU623 JU622 JU621 0611077A01 0611077A01 JU613 JU620 0611077A01 MOTOROLA PART NUMBER JU609 ITEM RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER DESCRIPTION VR624 VR623 VR618 VR617 VR616 VR615 VR613 VR612 VR611 VR610 VR606 VR605 VR604 VR603 VR602 VR601 VR600 R614 R603 R602 R601 P0506 P0502 ITEM 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 0611077A98 0611077A01 0611077A01 0611077A01 2880068M01 2880267M04 MOTOROLA PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ RES CHIP 10K 5 1/8W RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER HEADER MIC PLUG RIGHT ANGLE HDR 38 POS DESCRIPTION VR628 VR627 VR626 VR625 ITEM 4813832C28 4813832C28 4813832C28 4813832C28 MOTOROLA PART NUMBER 6881096C77-O ZENER BPLR 15V FOR ESD SOT23 ZENER BPLR 15V FOR ESD SOT23 ZENER BPLR 15V FOR ESD SOT23 ZENER BPLR 15V FOR ESD SOT23 DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists September 26, 2003 Figure 8-26. HLN6574E W3 Control Head High-Power Interconnect Board Schematic Design 8-41 September 26, 2003 Figure 8-27. HLN6574E W3 High Power Interconnect Board Component Location Diagrams 8-42 6881096C77-O MAEPF-25698-O MAEPF-25697-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B49 2113740B49 2113740B49 2113740B49 2113740B49 2113740B65 2113740B49 2113740B49 2113740B49 2113740B49 2113740B49 2113740B49 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113741N45 2113741N45 2113741N69 2113741N69 2311049J26 2311049J26 2311049A37 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C2 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C3 C30 C31 C32 C33 C34 C35 C37 C38 6881096C77-O 2113740B65 C1 ITEM MOTOROLA PART NUMBER CAP TANT CHIP 1 20 20 CAP TANT CHIP 10 20 16 CAP TANT CHIP 10 20 16 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 10000 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 DESCRIPTION HLN6574E W3 High-Power Interconnect Parts List 2113740B49 2113740B49 2113740B49 2113740B49 4813833C10 C6 C7 C8 C9 CR1 JU14 JU13 JU12 0611077A01 0611077A01 0611077A01 0611077A01 NOTPLACED JU10 JU11 0611077A01 0980159P02 0980159P02 NOTPLACED 0300139581 0300139581 JU1 J6 J5 HU3 H0004 H0003 0300139581 0300139581 H0001 H0002 NOTPLACED 4813833C10 4813833C10 4813833C10 4813833C10 4813833C10 CR8 CR7 CR6 CR5 CR4 CR3 4813833C10 2113740B49 C5 CR2 2113740B65 MOTOROLA PART NUMBER C4 ITEM RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER CONNECTOR 25-PIN CONNECTOR 25-PIN 64AM DUMMY PART NUMBER SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL 64AM DUMMY PART NUMBER DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 100 CAP CHIP REEL CL1 +/-30 470 DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077A01 JU30 2113741N69 JU4 JU45 JU44 JU43 JU42 JU41 0611077A01 0611077A01 0611077A01 0611077A01 NOTPLACED 0611077A01 0611077A01 JU39 JU40 0611077A01 JU38 0611077A01 JU36 0611077A01 0611077A01 JU35 JU37 0611077A01 0611077A01 JU33 JU34 0611077A01 JU32 0611077A01 0611077A01 JU29 JU31 0611077A01 0611077A01 JU27 JU28 0611077A01 JU26 NOTPLACED JU24 0611077A01 0611077A01 JU23 JU25 0611077A01 0611077A01 JU21 JU22 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 NOTPLACED MOTOROLA PART NUMBER JU20 JU2 JU19 JU18 JU17 JU16 JU15 ITEM RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER CAP CHIP CL2 X7R 10% 100000 RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER DESCRIPTION R13 R12 R11 R10 R1 Q5 Q4 Q3 Q2 P506 P502 JU9 JU8 JU7 JU62 JU61 JU60 JU6 JU59 JU58 JU57 JU56 JU55 JU54 JU53 JU52 JU51 JU50 JU5 JU49 JU48 JU47 JU46 ITEM 0611077A54 0611077B23 0611077B15 0611077B15 NOTPLACED 4880052M01 4813821A32 4880052M01 4880048M01 2880068M01 2880267M04 NOTPLACED NOTPLACED NOTPLACED 0611077A01 NOTPLACED NOTPLACED NOTPLACED 0611077A01 NOTPLACED NOTPLACED 0611077A01 NOTPLACED 0611077A01 0611077A01 NOTPLACED 0611077A01 0611077A01 0611077A74 0611077A01 0611077A01 0611077A01 0611077A01 MOTOROLA PART NUMBER September 26, 2003 RES CHIP 150 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W 64AM DUMMY PART NUMBER TSTR NPN DRLNGTN MXTA27 TSTR P-CH PWR FET 60V 5A TSTR NPN DRLNGTN MXTA27 TSTR NPN DIG 47K/47K HEADER MIC PLUG RIGHT ANGLE HDR 38 POS 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP 1000 5 1/8 RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER DESCRIPTION 8-43 NOTPLACED 0611077A98 0611077A98 0611077A98 0611077A98 0611077B15 0611077B15 5113806A05 5113806A37 5113816A19 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813832C28 4813830A28 R2 R3 R4 R5 R6 R7 R9 U1 U2 U3 VR1 VR10 VR11 VR12 VR13 VR14 VR15 VR16 VR17 VR18 VR19 VR2 VR20 September 26, 2003 0611077A74 R15 MOTOROLA PART NUMBER 0611077A74 ITEM R14 8-44 DIODE 15V 5% 225MW MMBZ5245B_ ZENER BPLR 15V FOR ESD SOT23 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ IC ADJ LO DROPOUT POS REG .8A IC SCHMITT TRIGGER,HEX IC FLIP-FLOP,DUAL D RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W 64AM DUMMY PART NUMBER RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 DESCRIPTION 4813832C28 4813832C28 4813832C28 4813830A28 4813830A28 4813830A28 4813830A28 VR4 VR5 VR6 VR7 VR8 VR9 4813830A28 4880140L23 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 MOTOROLA PART NUMBER VR3 VR27 VR26 VR25 VR24 VR23 VR22 VR21 ITEM DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ ZENER BPLR 15V FOR ESD SOT23 ZENER BPLR 15V FOR ESD SOT23 ZENER BPLR 15V FOR ESD SOT23 DIODE 15V 5% 225MW MMBZ5245B_ DIODE SOT ZENER 18V TAPE&REEL DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DESCRIPTION 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists MAEPF-27094-O September 26, 2003 Figure 8-28. HLN6459D, HLN6344E, and HLN6365E Low-Power Interconnect Board Schematic - NOT PLACED 8-45 U 3 VR625 JU657 2 I 3 I 3 2 I 2 3 I I 2 3 2 I 3 September 26, 2003 Figure 8-29. HLN6459D, HLN6344E, and HLN6365 Low-Power Interconnect Component Location Diagram 8-46 C792 3 I 2 JU658 C B Q60I E 3 1 Q602 2 6881096C77-O MAEPF-27703-O MAEPF-27093-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 2113740B65 NOTPLACED NOTPLACED NOTPLACED 2113740B65 2113740B65 2113740B65 C750 C751 C752 C753 C754 C755 C756 C757 C758 C759 C760 C761 C762 C763 C764 C765 C766 C767 C768 C769 C770 C771 C772 C773 C774 C776 C777 C778 C779 C780 C781 6881096C77-O 2113740B65 C732 ITEM MOTOROLA PART NUMBER CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 DESCRIPTION HLN6459D W3 Low-Power Interconnect Parts List 2113741N69 C785 0980159P02 0980159P02 NOTPLACED NOTPLACED NOTPLACED NOTPLACED J6 JU10 JU11 JU12 JU512 0300139581 0300139581 0300139581 0300139581 NOTPLACED 4813833C10 4813833C10 4813833C10 4813833C10 4813833C10 4813833C10 2311049A37 2311049J26 2113740B65 2311049J26 2113741N45 2113741N45 J5 HD004 HD003 HD002 HD001 F600 CR605 CR604 CR603 CR602 CR601 CR600 C792 C791 C790 C789 C788 C787 2113741N69 2113740B65 C784 C786 2113740B65 MOTOROLA PART NUMBER C783 ITEM 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER CONNECTOR 25-PIN CONNECTOR 25-PIN SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL SCR MCH 4-40X5/16 PHLPAN STL 64AM DUMMY PART NUMBER DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 DIODE GEN PUR 70V MMBD6050 CAP TANT CHIP 1 20 20 CAP TANT CHIP 10 20 16 CAP CHIP REEL CL1 +/-30 470 CAP TANT CHIP 10 20 16 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP CL2 X7R 10% 100000 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 0611077A01 NOTPLACED NOTPLACED JU609 JU610 JU611 JU631 JU630 JU629 JU628 NOTPLACED NOTPLACED NOTPLACED NOTPLACED 0611077A01 0611077A01 JU626 JU627 NOTPLACED JU625 0611077A01 JU623 NOTPLACED 0611077A01 JU622 JU624 0611077A01 0611077A01 JU621 JU620 0611077A01 JU619 NOTPLACED JU617 0611077A01 0611077A01 JU616 JU618 0611077A01 JU615 0611077A01 0611077A01 JU608 JU614 0611077A01 JU607 NOTPLACED 0611077A01 JU606 JU613 NOTPLACED JU605 0611077A01 0611077A01 JU604 JU612 NOTPLACED 0611077A01 JU602 JU603 NOTPLACED 0611077A01 NOTPLACED MOTOROLA PART NUMBER JU601 JU600 JU513 ITEM 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER DESCRIPTION R603 R602 R601 R600 Q604 Q603 Q602 Q601 P506 P502 JU659 JU658 JU657 JU656 JU655 JU654 JU653 JU652 JU651 JU650 JU645 JU644 JU643 JU642 JU641 JU640 JU638 JU637 JU636 JU635 JU634 JU633 JU632 ITEM NOTPLACED NOTPLACED NOTPLACED NOTPLACED 4880052M01 4880052M01 4813821A32 4880048M01 2880068M01 2880102M09 0611077A01 NOTPLACED NOTPLACED 0611077A01 2113741N69 0611077A01 NOTPLACED 0611077A01 NOTPLACED 0611077A01 NOTPLACED NOTPLACED NOTPLACED 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 NOTPLACED NOTPLACED NOTPLACED NOTPLACED 0611077A01 MOTOROLA PART NUMBER September 26, 2003 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER TSTR NPN DRLNGTN MXTA27 TSTR NPN DRLNGTN MXTA27 TSTR P-CH PWR FET 60V 5A TSTR NPN DIG 47K/47K HEADER MIC PLUG VERTICAL 38 POSITION RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER CAP CHIP CL2 X7R 10% 100000 RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER RES CHIP JUMPER DESCRIPTION 8-47 NOTPLACED NOTPLACED 0611077A01 0611077B15 0611077B15 0611077B23 0611077B15 0611077A98 0611077A98 0611077A98 0611077A98 0611077A96 0611077B15 0611077A54 0611077A74 0611077A74 0611077A74 NOTPLACED 5113806A05 5113806A37 5113816A19 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 R606 R607 R608 R609 R610 R612 R613 R614 R615 R616 R617 R618 R619 R620 R621 R622 R623 U600 U601 U602 U603 VR600 VR601 VR602 VR603 VR604 VR605 September 26, 2003 NOTPLACED R605 MOTOROLA PART NUMBER NOTPLACED ITEM R604 8-48 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ IC ADJ LO DROPOUT POS REG .8A IC SCHMITT TRIGGER,HEX IC FLIP-FLOP,DUAL D 64AM DUMMY PART NUMBER RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 1000 5 1/8 RES CHIP 150 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 8200 5 1/8 RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 10K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 100K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP 47K 5 1/8W RES CHIP JUMPER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER 64AM DUMMY PART NUMBER DESCRIPTION 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4880140L23 4813830A28 NOTPLACED VR621 VR622 VR623 VR624 VR625 VR626 VR627 4813830A28 4813830A28 4813832C28 4813832C28 4813832C28 4813832C28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 MOTOROLA PART NUMBER VR620 VR619 VR618 VR617 VR616 VR615 VR614 VR613 VR612 VR611 VR610 VR609 VR608 VR607 VR606 ITEM 64AM DUMMY PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE SOT ZENER 18V TAPE&REEL DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ ZENER BPLR 15V FOR ESD SOT23 ZENER BPLR 15V FOR ESD SOT23 ZENER BPLR 15V FOR ESD SOT23 ZENER BPLR 15V FOR ESD SOT23 DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DESCRIPTION 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists 2113740B65 2113741N45 2113741N45 4205747Z01 4205747Z01 0980159P02 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 C755 C772 C773 GS1 GS2 J5 JU12 JU512 JU513 JU600 JU601 JU603 JU604 JU606 JU607 JU608 JU609 JU612 JU613 JU619 JU620 JU621 JU622 JU623 JU631 JU632 JU637 JU638 JU640 JU641 JU642 6881096C77-O 2113740B65 C754 ITEM MOTOROLA PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER CONNECTOR 25-PIN CLIP GRND CLIP GRND CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 10000 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 DESCRIPTION HLN6365E Motorcycle Interconnect Parts List 0611077A01 0611077A01 0611077A01 2880102M09 2880068M01 0611077A74 0611077A96 4813830A28 JU656 JU657 JU659 P502 P506 R608 R618 VR600 VR618 VR613 VR612 VR611 VR610 VR609 VR608 VR607 VR606 VR605 VR604 VR603 VR602 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 0611077A01 JU654 VR601 0611077A01 MOTOROLA PART NUMBER JU651 ITEM DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ RES CHIP 8200 5 1/8 RES CHIP 1000 5 1/8 HEADER MIC PLUG VERTICAL 38 POSITION RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER DESCRIPTION Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists VR622 VR621 VR620 VR619 ITEM 4813830A28 4813830A28 4813830A28 4813830A28 MOTOROLA PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DESCRIPTION September 26, 2003 8-49 2113740B65 2113741N45 2113741N45 0980159P02 0980159P02 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 0611077A01 C755 C772 C773 J5 J6 JU12 JU512 JU513 JU600 JU601 JU603 JU604 JU606 JU607 JU608 JU609 JU612 JU613 JU619 JU620 JU621 JU622 JU623 JU628 JU629 JU631 JU632 JU637 JU638 JU640 JU641 September 26, 2003 2113740B65 C754 ITEM MOTOROLA PART NUMBER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER CONNECTOR 25-PIN CONNECTOR 25-PIN CAP CHIP CL2 X7R 10% 10000 CAP CHIP CL2 X7R 10% 10000 CAP CHIP REEL CL1 +/-30 470 CAP CHIP REEL CL1 +/-30 470 DESCRIPTION HLN6344E Standard Interconnect Parts List 8-50 0611077A01 0611077A01 0611077A01 0611077A01 2880102M09 2880068M01 0611077A01 0611077A96 4813830A28 JU654 JU656 JU657 JU659 P502 P506 R608 R618 VR600 VR618 VR613 VR612 VR611 VR610 VR609 VR608 VR607 VR606 VR605 VR604 VR603 VR602 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 4813830A28 0611077A01 JU650 VR601 0611077A01 MOTOROLA PART NUMBER JU642 ITEM DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ RES CHIP 8200 5 1/8 RES CHIP JUMPER HEADER MIC PLUG VERTICAL 38 POSITION RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER RES CHIP JUMPER DESCRIPTION VR622 VR621 VR620 VR619 ITEM 4813830A28 4813830A28 4813830A28 4813830A28 MOTOROLA PART NUMBER DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DIODE 15V 5% 225MW MMBZ5245B_ DESCRIPTION 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists C1301 27pF 6881096C77-O ic MK1301 C1302 0.001 R1302 2.2K S1301 CR1301 GRN C1301 BLK R1306 BLU WHT C1307 C1308 RED Q1302 C1309 R1302 C1304 + MAEPF-27698-O R1305 C1306 C1302 C1305 0.22 10 C1306 36pF Q1302 M8208 R1305 100K R1306 56 C1307 0.001 C1308 0.27 C1309 62pF VR1301 12V (VEHICLE CHASSIS GROUND) MIC HANG-UP CLIP S1301 PUSH TO TALK N.C. MAEPF-27699-O MICROPHONE CONNECTOR J104 (DETAIL SHOWN H.U.B. (BLU) FROM CONNECTOR FRONT VIEW) MIC HANG-UP STUD DIG GND (WHT) MIC LO (BLK) PTT (GRN) MIC HI (RED) Figure 8-31. HMN1080A, HMN1061A, HMN1079A Microphone Schematic + C1304 R1303 1K Figure 8-30. HMN1080A, HMN1061A, HMN1079A Microphone Board Overlay + MK1301 R1303 Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists C1305 2182133G39 2111038P50 2382397D25 0811051A14 C1306 C1308 0611009C97 0611009C19 R1305 R1306 4080065E02 0611009C49 R1303 S1301 0611009C57 4811043C05 Q1302 R1302 5080258E06 MK1301 4811034A36 0811051A15 0811051A11 C1305 CR1301 2311048C10 C1304 2111014H44 2111039B13 C1302, C1307 C1309 2111038H35 MOTOROLA PART NUMBER C1301 ITEM SW MOMENTARY RES 56 5 1/4 RES 100K 1/4 RES 1000 1/4 RES 2200 1/4 NPN ELECTRET MIC CTRG 12V Zener CAP 62pF 100V CAP .27pF 20V (HMN1080A & HMN1079A only) CAP .15 63V (HMN1061A only) CAP 36 500V (HMN1080A & HMN1079A only) CAP 220 50V (HMN1061A only) CAP .22 63V (HMN1080A & HMN1079A only) CAP .047 63V (HMN1061A only) CAP 10 50V CAP 1000 50V CAP 27pF 50V DESCRIPTION HMN1080A, HMN1061A, HMN1079A Microphone Parts List September 26, 2003 8-51 September 26, 2003 8-52 Notes 6881096C77-O Schematics, Overlays, and Parts Lists: List of Schematics, Component Location Diagrams, and Parts Lists Appendix A A.1 Replacement Parts Ordering Basic Ordering Information When ordering replacement parts or equipment information, the complete identification number should be included. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part, and sufficient description of the desired component to identify it. Crystal orders should specify the crystal type number, crystal and carrier frequency, and the model number in which the part is used. The ASTRO Digital Spectra/Digital Spectra Plus Mobile Radios Control Head Manual (Motorola publication part number 6881096C77) includes complete parts lists and parts numbers. A.2 Motorola Online Motorola Online users can access our online catalog at https://www.motorola.com/businessonline To register for online access: • Domestic customers: please call 800-814-0601 (U.S. and Canada). • International customers: please go to https://www.motorola.com/businessonline and click on “Sign Up Now.” A.3 Mail Orders Send written orders to the following addresses: Replacement Parts/ Test Equipment/Manuals/ Crystal Service Items: Federal Government Orders: International Orders: Motorola Inc. Radio Products Services Division* Attention: Order Processing 2200 Galvin Drive Elgin, IL 60123 U.S.A. Motorola Inc. U.S. Federal Government Markets Division Attention: Order Processing 7230 Parkway Drive Landover, MD 21076 U.S.A. Motorola Inc. Radio Products Services Division* Attention: Order Processing 2200 Galvin Drive Elgin, IL 60123 U.S.A. *The Radio Products Services Division (RPSD) was formerly known as the Customer Care and Services Division (CCSD) and/or the Accessories and Aftermarket Division (AAD). A-2 A.4 Replacement Parts Ordering: Telephone Orders Telephone Orders Radio Products Services Division* (United States and Canada) 7:00 AM to 7:00 PM (Central Standard Time) Monday through Friday (Chicago, U.S.A.) 1-800-422-4210 1-847-538-8023 (International Orders) U.S. Federal Government Markets Division (USFGMD) 1-800-826-1913 Federal Government Parts - Credit Cards Only 8:30 AM to 5:00 PM (Eastern Standard Time) A.5 Fax Orders Radio Products Services Division* (United States and Canada) 1-800-622-6210 1-847-576-3023 (International) USFGMD (Federal Government Orders) 1-800-526-8641 (For Parts and Equipment Purchase Orders) A.6 Parts Identification Radio Products Services Division* (United States and Canada) 1-800-422-4210, menu 3 A.7 Product Customer Service Customer Response Center (Non-technical Issues) 1-800-247-2346 FAX:1-800-247-2347 *The Radio Products Services Division (RPSD) was formerly known as the Customer Care and Services Division (CCSD) and/or the Accessories and Aftermarket Division (AAD). September 26, 2003 6881096C77-O Index-1 Index Index C cable, P501 extender 6-4 cautions 1-1 charts, troubleshooting 5-12 cleaning circuit boards 2-1 components 2-1 external surfaces 2-1 component location diagrams 8-1 control heads cabling 6-4 Model W3 1-2 Models W4, W5, W7, W9 1-4 overview 1-2 replacing 5-7 Model W3 5-7 Model W4, W5, W7 5-8 Model W9 5-10 vehicle interface port (VIP) 3-12 controls Model W3 1-3 Model W4, W5, W7, W9 1-6 copyrights computer software ii document ii E extender cable, P501 6-4 H handling precautions 2-2 J jumper configurations 3-11 M maintenance cleaning 2-1 inspection 2-1 manual notations 1-1 revisions ii Microphone exploded view 7-6 parts list 7-6 Model W3 backlight circuit 3-3 display circuit 3-1 exploded view 7-2 final reassembly 5-11 jumper selection 3-3 keypad side keys and top keys 3-2 microphone preamplifier and PTT 3-2 6881096C77-O On/0ff hook control 3-3 operation 3-1 parts list 7-2 power On/Off 3-4 power supply 3-3 replacing the control head 5-7 SB9600 Serial Bus Interface 3-1 status LEDs 3-3 Model W9 control board 3-9 bus transceiver 3-10 EEPROM write-protect circuit 3-11 ignition sense circuits 3-10 microprocessor 3-9 power supply 3-10 vacuum fluorescent voltage converter 3-10 vehicle interface ports 3-10 watchdog timer 3-9 controls and indicators 3-9 default jumper settings 3-11 display 3-8 display board 3-11 backlight LEDs 3-11 status LEDs 3-11 vacuum fluorescent display 3-11 vacuum fluorescent display driver 3-11 exploded view 7-5 operation 3-8 parts list 7-5 replacing the control head 5-10 vehicle interface port (VIP) 3-14 Models W4, W5, W7 backlight LEDs 3-8 bus busy 3-6 hang-up button (HUB) 3-7 ignition sense circuitry 3-7 interface circuitry 3-5 keypad scan 3-7 microcomputer 3-5 Model W4 exploded view 7-3 Model W4 parts list 7-3 Models W5, W7 exploded view 7-4 Models W5, W7 parts list 7-4 operation 3-4 power switch/ignition 3-4 push-to-talk (PTT) 3-7 replacing the control head 5-8 replacing the remote back housing interface board 5-5 replacing the vacuum fluorescent display 5-5 reset 3-6 serial bus data 3-6 vacuum fluorescent display 3-8 vacuum fluorescent display driver IC 3-8 vacuum fluorescent voltage converter circuitry 3-7 vehicle interface port 3-12 voltage regulator 3-5 N notations 1-1 September 26, 2003 Index-2 P T parts list 8-1 large pushbutton parts 7-7 Microphone 7-6 Model W3 7-2 Model W4 7-3 Model W5 7-4 Model W7 7-4 Model W9 7-5 small pushbutton parts 7-7 parts, ordering replacement A-1 product safety information ii PTT (push-to-talk) 3-7 test equipment and service aids 4-1 trademark information ii troubleshooting 5-1 charts 5-12 final reassembly 5-11 replacing the control head 5-7 replacing the remote back housing interface board 5-5 replacing the remote interconnect board 5-6 replacing the vacuum fluorescent display 5-5 tools and supplies 5-1 waveforms 5-2 R V reassembly, final 5-11 Model W3 5-11 remote back housing interface board, replacing remote interconnect board, replacing 5-6 replacement parts, ordering A-1 replacing control head 5-7 remote back housing interface board 5-5 remote interconnect board 5-6 vacuum fluorescent display 5-5 RF exposure compliance information ii vacuum fluorescent display, replacing vehicle interface port (VIP) 3-12 Model W4, W5, W7 3-12 VIP input connections 3-13 VIP output connections 3-12 Model W9 3-14 VIP input connections 3-14 VIP output connections 3-14 VIP output connections dash-mount installations 3-12 remote-mount installations 3-13 5-5 S W schematics 8-1 Serial Bus Data 3-6 warranty xi waveforms troubleshooting September 26, 2003 5-5 5-2 6881096C77-O Motorola, Inc. 8000 West Sunrise Boulevard Ft. Lauderdale, FL 33322 MOTOROLA, the Stylized M Logo, ASTRO, and Spectra are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners. © Motorola, Inc. 2003 All rights reserved. Printed in U.S.A. *6881096C77* 6881096C77-O
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