7800510 BTPV22675E, 22 6.75GT Brute Self Propelled Mower !!
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7800510 - BTPV22675E N o R tf ep o r ro du ct io n Parts Manual Manual Part No. 7103421 Revision Rev. Date: 4/1/2009 Table Of Contents PRODUCT COMPONENTS PAGES Handles and Controls .......................................................................................................................................... Engine and Blade Assembly ................................................................................................................................ Transmission & Grass Bag .................................................................................................................................. Decals Group ....................................................................................................................................................... Deck Assembly .................................................................................................................................................... Wiring Schematic ................................................................................................................................................. 4 6 8 10 12 14 N o R tf ep o r ro du ct io n Torque Specification Chart ..................................................................... Inside Back Cover Handles and Controls N o R tf ep o r ro du ct io n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 3 Handles and Controls QTY. DESCRIPTION 7078247AYP 7101675AYP 7102962YP 7028488MA 7076978SM 7100225YP 7300130AMA 7011138YP 7100330YP 7100329YP 7028765YP 7102961YP 071294MA 7090391SM 7301013AYP 7091189YP 7024649YP 7101504YP 7091714YP 7091077YP 7090951SM 1 1 1 1 1 4 1 1 1 1 1 1 4 4 1 2 3 1 2 2 2 HANDLE, Upper, Flat BAIL, Operator Presence Control ASSY, Control Head, VS, Brute 22” GUIDE, Rope (1/4-20 thread) NUT,1/4-20 Hex Nyloc SCREW, #8-16 Recessed Pan Head (Torxplus) PLATE, Control Panel IGNITION KEY (Pair) CAP, E-StartNUT, 5/8-32, E-Start IGNITION SWITCH, E/S (Start/Run) CABLE, Bail, 22”, WBM, Brute, E/S Part number is stamped on part. KNOB, 5/16-18 Wing Nut WASHER, 5/16” Internal Tooth Lock HANDLE, Lower Murray, MY09” BOLT, 5/16-18 x 2” Curved Head Square Neck WIRE TIE,11 Inch Std Blk Nylon WIRING HARNESS, RD, 21”/22” WBM BOLT, 5/16-18 x 1” Round Head Square Neck BOLT, 5/16-18 x 5/8” Round Head Square Neck, GR 5 NUT, 5/16-18 Hex Large Flange Center Lock N o R tf ep o r ro du ct 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 io n REF NO PART NO. Footnotes The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 4 Engine and Blade Assembly N o R tf ep o r ro du ct io n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 5 Engine and Blade Assembly QTY. DESCRIPTION 126T05-4678-B3 7101449YP 1101596MA 7100437YP 7091214YP 7092086YP 7102918YP 7091075SM 1960593SM 7101320YP 1 1 1 1 1 1 1 1 1 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ----7015488YP 7090803YP 7102917YP 780285MA 7101302YP 7101024YP 7101451YP 025X11MA 7900018YP 01X144MA 1101989MA 7100851AYP 7100740YP 206838YP 1 1 2 1 2 2 2 2 1 1 1 1 1 1 1 ENGINE, B&S, 675 Series, ES, X, B3 ASSY, Engine Spacer (incl. 3 bushings, p/n 7101448) COVER, Belt (Plastic) PULLEY, Engine KEY, #HP-506 Hi-Pro SET SCREW, 5/16-18 x 1/2” Hex Recess TOP, Battery Box, WBM SCREW, #10-24 x 5/8” Hex Washer Face Self-Tap, GR 5 SPEED NUT, #10-24 Retainer w/Extrusion ASSY, Battery w/Harness (incl. items 10 & 11) also includes 2 screws (7043977) and nu (7090932) BATTERY, Sealed Lead Acid, 12V HARNESS, Battery BOLT, 1/4-20 x 5/8” Flat Head Square Neck, GR 5 BOTTOM, Battery Box, WBM NUT, 1/4-20 Hex Flange Lock SPACER, Belt Guide, 22” VS BELT GUIDE, Engine, 22” VS SCREW 3/8-16 x 3” Hex Washer Self-Tap BOLT, 3/8-16 NS x 2-1/2” Hex Washer Face SCREW, 4.8 x 1.59 x 13mm, Round Washer Head Hi-Lo (Torx) BOLT, 3/8-24 x 3-1/4” Hex Head GR 8 WASHER, .38” I.D. x 1.183 O.D. Bellville BLADE, 22”, Walk Mower BLADE HUB, 22” Deck CHARGER, Battery N o R tf ep o r ro du ct 1 2 3 4 5 6 7 8 9 10 io n REF NO PART NO. Footnotes NOTE: * Purchase engine parts from engine manufacturer dealer. The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 6 Transmission & Grass Bag N o R tf ep o r ro du ct io n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 7 Transmission & Grass Bag REF NO PART NO. QTY. DESCRIPTION 7100857YP 7900032YP 7100913YP 7101009YP 691138 7101230AYP 7102573YP 1 8 1 1 2 1 1 TRANSMISSION, Rocker, 22” WBM, VS (Ref. Deck Assembly Page, item 35) SCREW, 7mm x 1 x .550 AB Point BELT, 3L, 31.94” Effective Length (Traction Drive, Pivot Handle) BELT GUIDE, Transmission, 22” WBM SCREW, Pan Head Cross Recess, Tapping BAG FRAME, 22” WBM GRASS BAG, 22” Rear Discharge N o R tf ep o r ro du ct io n 1 2 3 4 5 6 7 Footnotes The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 8 Decals Group N o R tf ep o r ro du ct io n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 9 Decals Group REF NO PART NO. QTY. DESCRIPTION 7102959YP 7101911MA 7101814MA 7029782MA 7013010SM 277878YP 7102372YP 7101394YP 1 1 1 1 1 1 1 1 DECAL, 22” Deck, Front Wheel Drive, Electric Start DECAL, Engine, TP, Brute 675 DECAL, Control Head DECAL, OPC Bail International Symbol DECAL, Danger, Cut Finger DECAL, Starting Promise DECAL, Customer Service, Brute DECAL, Warning, Rear Discharge Door N o R tf ep o r ro du ct io n 1 2 3 4 5 6 7 8 Footnotes The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 10 Deck Assembly N o R tf ep o r ro du ct io n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 11 Deck Assembly QTY. DESCRIPTION 7301035ZYP 7900067YP 7091020YP 7300855ZMA 7300856ZMA 166X38MA 215X19ZMA 1101098MA 1101097MA 7103347YP 7091286YP 7900053MA 7501055YP 7501056YP 7501058YP 7501057YP 7100633YP 7101712MA 7101710MA 17X169MA 7091585SM 7101351MA 7101270YP 7101243YP 7101070YP 7101461YP 7300668AYP 7300669AYP 7090606SM 7090585MA 7014341YP 7101207YP 7101402YP 7090134MA 7100857YP 7300854ZMA 7300440ZMA 1 3 4 1 1 1 1 1 1 1 4 10 1 1 1 1 4 2 2 4 4 4 2 1 1 1 1 1 2 2 4 2 2 4 1 1 1 DECK, 22” Walk, 3-N-1, Electric Start SCREW, 1/4-20 x .550 Pan Head Torx (T-30) PUSHNUT, 1/4” BRACKET, Chute PLATE, Mulch 22” RB Scotts SPRING, Chute (Torsion) ROD, Chute Pivot COVER, Mulch, Plastic, Black SIDE CHUTE, Plastic, Black GUARD, Rear, 22” Mower Deck SCREW, #10-24 x 1/2” Hex Washer Self-Tap (Sems) NUT, 3/8-16, Hex Flange Lock GR 5 ASSY, Height-Of-Cut, Left Rear, 22” S.P. ASSY, Height-Of-Cut, Right Rear, 22” S.P. ASSY, Height-Of-Cut, Left Front, 22 S.P. ASSY, Height-Of-Cut, Right Front, 22 S.P. GRIP, Height Latch WHEEL, 8” x 2” Idle, w/Db Tread (Brute yellow) WHEEL, 8” x 2” Drive, w/Db Tread (Brute yellow) WASHER, 1” O.D. x .387 I.D. Flat NUT, 3/8-16 Hex Center Lock, GR 5 or B HUBCAP, Round, Black DRIVE PIN, 22” WBM, Front Wheel Drive DOOR, 22” Rear ROD, Pivot, Rear Door (1/4” Dia. X 17-1/2”) SPRING, Torsion, Rear Door, 22” WBM BRACKET, Lower Handle, LH, 22” WBM BRACKET, Lower Handle, RH, 22” WBM BOLT, 5/16-18 x 5/8” Hex Flange Lock NUT, 5/16-18 Hex Flange Lock, GR 5 RING, External Retaining GEAR, Pinion, 22” WBM, Front Wheel Drive DUST SHIELD, Forward, 22” WBM SCREW, 3/8-16 x 3/4” Hex Head Cap, GR 5 TRANSMISSION, Rocker, 22” WBM, VS BAFFLE, Rear, 22” Deck BAFFLE, Front, 22” WBM N o R tf ep o r ro du ct 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 io n REF NO PART NO. Footnotes The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 12 Wiring Schematic N o R tf ep o r ro du ct io n NOTE: Unless noted otherwise, use the standard hardware torque specification chart. The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 13 Wiring Schematic REF NO PART NO. QTY. DESCRIPTION 7101504YP 1 WIRING HARNESS, RD, 21”/22” WBM (Ref. Handles and Controls page, item 18) N o R tf ep o r ro du ct io n 1 Footnotes The above parts group applies to the following Mfg. Nos.: 7800510 - BTPV22675E Briggs and Stratton Yard Power Products Group Copyright © 2009 by Briggs and Stratton Corporation Milwaukee, WI, USA. All rights reserved 14 io n N o R tf ep o r ro du ct io n N o R tf ep o r ro du ct MANITOBA Central Power (800) 444-7774 Atlantic Power (800) 456-5692 ONTARIO SEDCO (800) 346-4260 Preferred Power (800) 331-7164 io n N o R tf ep o r ro du ct SASKATCHEWAN MWE (800) 683-8484 ALBERTA Magneto Power (800) 733-7388 INCLUDES TRUST ISLANDS WITH UNITED STATES ZIPCODES HAWAII Small Engine Clinic BRITISH COLUMBIA Power Source Canada (905) 829-0006 QUEBEC 12/07 20 Empire Stat Rd Castleton, NY 12033 6509-A Northpark Blvd Charlotte, NC 28216 3700 Paragon Dr Columbus, OH 43228 1000 W. Donges Bay Rd Suite 100 Mequon, WI 53092 225 Henry D. Robinson Blvd Pendergrass, GA 30567 2815 Bristol Circle, Unit 1 Oakville, ON L6H 6X5 Atlantic Power Preferred Power Inc Central Power Systems Magneto Power LLC Sedco, Inc Power Source Canada, LTD io n 3700 Paragon Dr Columbus, OH 43228 Central Power Systems N o R tf ep o r ro du ct 700 Enterprise Rd Aurora, IL 60504 Midwest Engines www.powersourcecanada.ca www.sedcoinc.com www.magnetopower.com www.centralpower.com www.centralpower.com www.atlanticpowerinc.com www.centralpower.com www.mwe.net Briggs & Stratton Corporation INTEGRATED DISTRIBUTOR NETWORK (905) 829-0006 (800) 346-4260 (800) 733-7388 (800) 444-7774 (800) 331-7164 (800) 456-5692 (800) 444-7774 (800) 683-8484 Hardware Identification & Torque Specifications Torque Specification Chart Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) 5.6 8.8 Class 5.6 10.9 Class 10.9 Class 8.8 SAE Grade 2 Class 12.9 Size Of Hardware in/lbs Size Of Hardware ft/lbs Nm. in/lbs ft/lbs Nm. in/lbs ft/lbs Nm. in/lbs ft/lbs Nm. M3 M4 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 .56 1.28 2.50 4.3 7.1 10.5 21 36 58 88 121 171 230 295 435 590 800 1030 1340 13.44 30.72 60.96 7.3 12.1 17.7 35 61 101 147 202 290 390 497 733 995 1349 1740 2249 1.28 19.2 2.90 43.44 5.75 5.97 9.9 10.3 16.5 16.9 25 24 50 48 83 86.2 136 132 210 200 287 275 405 390 559 530 708 375 995 1032 1350 1401 1830 1902 2360 2441 3050 3163 1.80 4.10 8.10 14 23 34 67 117 185 285 390 550 745 960 1400 1900 2580 3310 4290 22.92 52.56 7.15 12.1 19.9 29 59 103 162 250 346 486 656 840 1239 1681 2278 2935 3798 2.15 4.95 9.7 16.5 27 40 81 140 220 340 470 660 890 1140 1680 2280 3090 3980 5150 20 10 30 40 50 60 80 70 90 Body Diameter Nut, M8 Screw, M8- 1.25 x 25 Thread Diameter (mm) Threads Inside Diameter (in) per inch 1/2 1 3/4 2.1 2.3 3.1 3.5 7.6 8.6 15.0 16.3 27.2 31.3 40.8 47.6 68.0 74.8 88.4 102.0 122.4 136 217.6 244.8 190.4 210.8 299.2 326.4 Body Length (mm) Body Length (in) in/lbs ft/lbs 30 31 43 49 8 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 400 440 580 640 SAE Grade 8 Nm. in/lbs ft/lbs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.4 41 43 60 68 12 14 25 29 45 50 70 80 110 120 150 170 220 240 386 420 600 660 900 1,000 4.6 4.9 6.8 7.7 16.3 19.0 34.0 34.0 61.2 68.0 95.2 108.8 149.6 163.2 204.0 231.2 299.2 326.4 525.0 571.2 816.0 897.6 1,244.0 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Screw, 1/2- 16 x 2 Nut, 1/2-16 1/4 Distance between threads (mm) Threads per inch Thread Diameter (mm) Body Diameter SAE Grade 5 Nm. 100 Body Length 0 19 20 27 31 66 76 11 12 20 23 30 35 50 55 65 75 90 100 160 180 140 155 220 240 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 in/lbs ft/lbs N o R tf ep o r ro du ct 5.88 13.44 26.4 44.64 5.2 7.7 15 26 42 64 89 126 169 217 320 435 590 759 988 No Marks Hardware Grade 12.9 io n Property Class FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) 1/4 1/2 2 3/4 1/4 1/2 3 3/4 1/4 1/2 4 Common Hardware Types 3/4 Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50 ), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (1.25 thread diameter). The final number is the body length of the bolt or screw, 2 inches (50mm). Lockwasher Carriage Bolt Hex Nut Wrench & Fastener Size Guide 1/4” Bolt or Nut Wrench—7/16” 5/16” Bolt or Nut Wrench—1/2” 3/8” Bolt or Nut Wrench—9/16” M6 Bolt or Nut Wrench—10mm M8 Bolt or Nut Wrench—13mm M10 Bolt or Nut Wrench—17mm 7/16” Bolt or Nut 1/2” Bolt or Nut Wrench (Bolt)—5/8” Wrench—3/4” Wrench (Nut)—11/16” M12 Bolt or Nut Wrench—19mm M14 Bolt or Nut Wrench—22 mm io n N o R tf ep o r ro du ct IT IS THE POLICY OF BRIGGS & STRATTON CORP. TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS. BRUTE™ is a trademark of Briggs & Stratton Yard Power Products. Copyright© 2008 Briggs & Stratton Power Products Group. All rights reserved. No part of this page can be reproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton Power Products Group. Briggs & Stratton Yard Power Products Group 3515 N. 124 Street / PO Box 702 Wauwatosa, WI 53222 USA www.brutepower.com © Copyright 2009 by Briggs & Stratton Corporation Milwaukee, WI, USA. All rights reserved
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