Bamocar NDrive Manual
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MANUAL PC Software Manual for the Servo Amplifier DS, DPC and the Battery Drives BAMO-D, BAMOBIL-D, BAMOCAR-D NDrive.3 Industrie Elektronik G m b H Hans-Paul-Kaysser-Straße 1 71397 Leutenbach – Nellmersbach Tel.: 07195 / 92 83 – 0 Fax: 07195 / 92 83 – 129 contact@unitek.eu www.unitek.eu Edition / Version 2017 V 1 Basic information 1 Contents 2 Basic information ............................................................................................................. 4 2.1 History ................................................................................................................................ 4 2.2 Further manuals for digital UniTek units: .......................................................................... 4 2.3 General ............................................................................................................................... 5 2.4 Safety advice: ..................................................................................................................... 5 2.5 Operating system ............................................................................................................... 5 2.6 Software installation .......................................................................................................... 6 2.7 Communication RS232 (COMx) .......................................................................................... 6 3 Start screen...................................................................................................................... 7 3.1 Description ......................................................................................................................... 7 3.2 Operation ........................................................................................................................... 9 3.3 Entry and selection........................................................................................................... 10 4 Help ............................................................................................................................... 11 4.1 5 Storage .......................................................................................................................... 12 5.1 Storage in the controller .................................................................................................. 12 5.2 Storage to the pc .............................................................................................................. 12 6 Selection of the communication interface ....................................................................... 13 6.1 Display of a saved file (*.urf) in the NDrive ..................................................................... 13 6.2 Firmware update .............................................................................................................. 14 7 Measured values ............................................................................................................ 15 7.1 Table of measured values ................................................................................................ 15 7.2 Table / measured value .................................................................................................... 16 8 Conversion ..................................................................................................................... 17 8.1 9 Conversion of the measurement units............................................................................. 17 Errors ............................................................................................................................. 18 9.1 Error list ............................................................................................................................ 18 9.2 Warnings .......................................................................................................................... 19 9.3 States ................................................................................................................................ 21 9.4 Display of inputs and outputs .......................................................................................... 22 10 1 Direct help ........................................................................................................................ 11 Enable ........................................................................................................................ 23 10.1 Hardware - Enable FRG/RUN............................................................................................ 23 10.2 Safety................................................................................................................................ 25 10.3 Settings ............................................................................................................................. 27 10.4 Motor setting ................................................................................................................... 28 10.5 Setting window for the feedback encoder ....................................................................... 30 10.6 Setting window for the feedback encoder ....................................................................... 31 Version 2017 / V1 Software – Manual N-Drive 3xx Basic information 10.7 Setting X8 as second counter input .................................................................................. 32 10.8 Brake setting..................................................................................................................... 33 10.9 Ballast circuit setting ........................................................................................................ 35 10.10 Motor temperature setting .......................................................................................... 36 10.11 Setting of the power connection/bus circuit ............................................................... 39 10.12 Output stage temperature ........................................................................................... 40 10.13 Setting field for rated servo data ................................................................................. 41 10.14 Setting field for rated servo data ................................................................................. 42 10.15 Command value setting................................................................................................ 43 10.16 BTB / RDY setting .......................................................................................................... 47 11 CAN-BUS settings ........................................................................................................ 48 11.1 Settings CAN-BUS ............................................................................................................. 48 11.2 Aufbau serielles Protokoll ................................................................................................ 49 11.3 Interface RS232 ................................................................................................................ 50 12 Parameter ...................................................................................................................51 12.1 Current controller parameters ......................................................................................... 51 12.2 Current reduction parameters ......................................................................................... 54 12.3 Current reduction functions ............................................................................................. 55 12.4 Current controller parameters ......................................................................................... 56 12.5 Speed controller parameters ........................................................................................... 59 12.6 Speed controller parameters ........................................................................................... 62 12.7 Speed controller optimization .......................................................................................... 65 13 13.1 14 14.1 15 Field weakening at synchronous motors ...................................................................... 67 Field weakening mode ..................................................................................................... 67 Torque control ............................................................................................................ 69 Torque control .................................................................................................................. 69 Position controller parameters .................................................................................... 70 15.1 Setting of the position controller ..................................................................................... 70 15.2 Reference run ................................................................................................................... 74 15.3 Position controller optimization....................................................................................... 76 15.4 Position scaling ................................................................................................................. 77 16 16.1 17 Frequency converter parameters ................................................................................. 78 Frequency converter parameters..................................................................................... 79 Logic ...........................................................................................................................80 17.1 Logic setting window ........................................................................................................ 80 17.2 Digital inputs..................................................................................................................... 81 17.3 Digital outputs .................................................................................................................. 82 17.4 Logic links ......................................................................................................................... 84 Software – Manual N-Drive 3xx Version 2017 / V1 2 Basic information 18 Diagnosis.................................................................................................................... 85 18.1 Diagnosis window............................................................................................................. 85 18.2 Manual read/write ........................................................................................................... 86 18.3 Track display field ............................................................................................................. 86 18.4 Information ...................................................................................................................... 87 19 Monitor...................................................................................................................... 88 19.1 20 Measured values .............................................................................................................. 88 Options ...................................................................................................................... 89 20.1 21 Recuperation for vehicles Automatic setting functions ........................................................................................ 90 21.1 Setting window Auto ........................................................................................................ 90 21.2 Tuning still (0x85-1) .......................................................................................................... 92 21.3 Tuning rotating (0x85-2)................................................................................................... 92 21.4 Phasing still (0x85-3) ....................................................................................................... 92 21.5 Measuring the encoder offset (phase angle).................................................................. 93 21.6 Preset current feed angle (0x85 – 5)/fixed motor position (0x85-5) ............................... 94 21.7 Analog offset (0x85 -6) ..................................................................................................... 95 21.8 Tacho offset (0x85 -7) ...................................................................................................... 95 21.9 Calc from Motorplate (0x85-8) ........................................................................................ 96 21.10 22 VdcBus Adjustment ..................................................................................................... 98 Oscilloscope ............................................................................................................... 99 22.1 Overview .......................................................................................................................... 99 22.2 Oscilloscope settings ...................................................................................................... 100 22.3 Arrow key for the channel selection .............................................................................. 101 22.4 Trigger settings ............................................................................................................... 102 22.5 Display of measured values............................................................................................ 103 22.6 Parameters on the oscilloscope page ............................................................................ 104 22.7 Test operation ................................................................................................................ 104 23 23.1 3 (Brake Car) .......................................................................... 89 Parameters................................................................................................................105 Parameter tables ............................................................................................................ 105 Version 2017 / V1 Software – Manual N-Drive 3xx Basic information History 2 Basic information 2.1 History Version 2016 / V1.1 2017 / V1 Modifications Fax-Number / page 68 (lq – complete) Error-List / Parameter Date 02.08.2016 14.11.2017 Note : Only use NDrive3xx for units from firmware FW-350 on (from serial no. 70000) 2.2 Further manuals for digital UniTek units: 1. 2. 3. MANUAL MANUAL MANUAL DPC 4xx-AC DSxx, BAMO-D3, BAMOBIL-Dx DSxx, BAMO-D3, BAMOBL-Dx CAN Hardware description Commissioning BUS system Use all manuals for the planning, the installation, and the commissioning! Included as CD version in the equipment delivery (UNITEK-DOKU-SOFT). Online: www.unitek.eu MANUAL includes warning and safety notes, descriptions to standards and regulations , and mechanical and electrical installation notes. The MANUAL must be available at any time for all persons dealing with the unit. Short symbols/terms Servo Digital UNITEK motor controller Unit Digital UNITEK motor controller PC Personal computer, notebook Software – Manual N-Drive 3xx Version 2017 / V1 4 General Basic information 2.3 General The software NDrive3 is used to set-up and optimize UNITEK digital servo amplifiers (DS, DPC) and motor drives (BAMO-D, BAMOBIL-D, BAMOCAR-D). Basic computer skills and fundamental knowledge of the Windows software are required. The NDrive3 software and the respective manual are available on CD or via the internet. 2.4 Safety advice: The parameters and settings of the controller (servo amplifier) and the motor are preset with the software NDrive3. Operating parameters can be preset and changed during operation. The computer and the PC programs are not malfunction-proof. The user must ensure that in case of malfunctions neither personnel nor machines are endangered and that the drive is stopped. Saved data can be changed by third parties. Any imported data record must be checked prior to re-use. Any adjustments or optimising work on the running drive must only be carried out by trained competent personnel with knowledge of drive and control engineering and computer handling. Further to this, the safety advice for the amplifier and the drive used must be observed. Any operation not conform to the safety guidelines is not permissible. 2.5 Operating system NDrive will operate with WINDOWS 2000 and WINDOWS NT4, WINDOWS XP, Windows Vista Min. required PC equipment Processor 80486 or superior Graphics WINDOWS compatible Hard drive, available capacity 3MB Floppy disc drive 3.5“ CD drive CD ROM RAM, min. 8MB Interface COM1 or COM2 (RS232, USB adapter) WINDOWS is a registered trademark of Microsoft Corp. 5 Version 2017 / V1 Software – Manual N-Drive 3xx Basic information Software installation 2.6 Software installation The user software NDrive3 can be copied. An installation program is not required. From a CD (Compact Disc Unitek-Doku-Soft-Vx) Copy the software file (NDrive-x digital Servo) from the CD to the hard drive (do not install). Open the NDrive-x-Aktuell-Vxx, start the software file NDrive-x-Vxx.exe with a double click. Via the internet Log into www.unitek.eu or www.unitek-online.de. Click software button. Download and save the software (NDrive-x-Software.zip). Decompress in the NDrive-x-software-Vxx and start the software file NDrive-Vxx.exe with a double click. NDrive ICON Right click on the software file NDrive-Vxx.exe. Send to the desktop. The icon is displayed on the desktop as shortcut to NDrive-Vxx. Double click the desktop icon to start NDrive-Vxx Icon_32x32 2.7 Communication RS232 (COMx) Software communication between the PC and the servo amplifier is effected via RS232. 115200 baud rate. The connecting cable is a null modem type cable. Do not use a null modem link cable! Use an USB-RS232 adapter with PCs with an USB interface. Use the USB adapter RS323 for PCs with an USB interface. Plug and unplug the connecting cable only when the interface is disconnected. The interface is galvanically connected to device ground (AND). RS232 PC RxD TxD GND 6 7 8 9 X10 DSxx/BAxx 1 2 3 4 5 6 7 8 9 1 2 3 4 5 RxD TxD GND FM FM Schirm am Steckergehäuse Shield at connector housing DS400-RS232-Verb. Communication USB (COMx) (TMS-DEIF) USB connecting cable with a xxxx connector on the device side. Baud rate 115200. Plug or unplug the connecting cable only if the interface is isolated. The interface is galvanically isolated from the device zero (AND). Software – Manual N-Drive 3xx Version 2017 / V1 6 Description Start screen 3 Start screen 3.1 Description The program presents a screen consisting of two elements. A constant outer frame (grey) and an interleaved page area (blue). The pages are accessed by a horizontal tab bar running across the top of the frame Top Left Bottom UNITEK symbol Title bar, menu bar, page tabs Display of speed, current, inputs and outputs, states, errors, and test functions Setup states Link to the Unitek website The screen surface switches between pages. The tab structure allows for easy access of relevant data and fast switching between the pages. The grey frame surface is constantly displayed. The selected pages are opened across the complete blue area. It is always possible to switch between the pages without a time delay. Multi-page parameters are automatically transferred. Settings referring to only one page remain unaffected. 7 Version 2017 / V1 Software – Manual N-Drive 3xx Start screen Description Title bar NDrive version + parameter set name Drop-down menu for Windows commands File Features communication COM-Port Baud rate 115200 Load register NDrive file*.urf Save register Import register file (*.utd.) NDrive file*.urf DRIVE file*.utd Print register Print selected registers Script execution Exit NDrive file Selected files (for service only) Help Manual (NDrive3.PDF) About (UNITEK) Select language (Change Language) Loading of the parameter file from the pc to the unit Saving of the parameter from the unit to the pc file Loading of an old (utd) parameter file from the pc to the unit Printing of selected parameters (registers) Printing of selected parameters (registers) Load protected parameters to the unit Closing the window Page - Register Permanently active display and inut fields Footer: Communication Speed Numeric speed display in rpm. Bar graph 0-100 % speed Current Numeric current display in Aeff. Bar graph 0-200% rated current Inputs / Outputs Display of the active inputs and outputs States Display of the states Warning Display of the warnings Faults Error display Test Only for test operation!! Current Torque Speed Position Numerical entry for a test current Numerical entry for a test torque Numeric entry of a test speed value Dest: = numeric entry of the position P(preset) = entry as actual position value and command value Calib. = Start of a reference run Firmware Software – Manual N-Drive 3xx Axis designation Version 2017 / V1 8 3.2 Operation The PC user interface has a standard WINDOWS format. Only use whole numbers and write decimals with a point. Write positive values without a sign, negative values with a -sign. Offline operation There is no connection to the control unit (servo amplifier). The message ‘Drive is offline’ flashes in the bottom line of the frame display. To download a parameter file click → communication → view file and use the windows browser to select and open a file (*.urf). The parameter data are transferred to the input fields. The data can now be optimised and saved again with → file → save register. The original file may be overwritten or a new file created. Online operation Plug the connecting cable RS232. Switch on the PC and the control unit. Select the baud rate of 115200. Select the communication interface with → communication → COM1 to COM8. When the connection is successful, the message ‘Drive is online’ appears in the bottom frame line. The active drive parameter data will be imported from the drive to the PC and can be manipulated via the input fields as required. Any changed data will be downloaded from the PC to the RAM of the drive by clicking → enter. Tested parameters are permanently saved in the EEPROM by clicking the key field ‘memory level0.1’. PC RAM Return-Taste auf/ab NDrive - Software RAM Parameter EEPROM 0 Aktiv 9 EEPROM 1 *.urf *.uof Save Save Save As EEPROM 2 Kunden-Reserve Fabrikeinstellung Version 2017 / V1 Open Lese 2 Schreibe 2 Lese 1 Schreibe 1 24V-einschalten Lese 0 Lese 0 - Lese 1 - Lese 2 Oszilloskop Daten Step-Einstellung Datei xx.urf Save As Open Servo-Drive DS.., BAMO-D.., BAMOBIL.. Schreibe 0 Operation Start screen Datei xx.uof Festplatte Software – Manual N-Drive 3xx Start screen Entry and selection 3.3 Entry and selection Click the entry field (left mouse button), enter a numerical value and click → enter to save the new value into the PC RAM and the Drive RAM. Up-Down value change Click an input field (left mouse button). The value can be changed via the up and down buttons. The values are immediately updated in both device RAMs Drop-down menu Click the arrow button of the list box. The menu shows the available options. Scroll up or down by means of the arrow button and select an option. Selecting an option updates the variable and closes the option menu Option buttons Click button. The green button displays the selected function. A tick in the button shows the selected option. Software – Manual N-Drive 3xx Version 2017 / V1 10 Direct help Help 4 Help 4.1 Direct help Shift the cursor to the parameter entry field or setup field and an explanation field opens. An explanation field opens. Hilfe-tooltip Help menu Click Help. Click Manual. A pdf version of the manual Manual NDrive is opened. Clicking the topic in the bookmark opens the requested page. Select language Click Help Click ChangeLanguage A list box opens Select the language Restart NDrive 11 Version 2017 / V1 Software – Manual N-Drive 3xx 5 Storage 5.1 Storage in the controller Download of parameter data from a PC to the controller (servo) RAM (volatile) When there is an active communication the parameters displayed on the screen are those currently active in the drive RAM. When a value is changed, the value is directly updated in the drive RAM when the return key is pressed. Attention: If the +24 V auxiliary voltage is switched off, the RAM data will be lost. write / save EEPROM (non-volatile) Click → write0 (1) on the setting page. The data are written into the drive EEPROM (level 0, 1). The EEPROM level 0 contains the current parameter record which is downloaded to the drive RAM each time when the 24 V auxiliary voltage is switched on. Note: The data EEPROM level 2 is code protected and not visible. It is only visible with the release code. The data of Write2 are write-protected and contain the factory-set parameter set. Transfer of parameter data from the drive (servo) to the PC Click → read0 (1, 2) on the setting page. The parameter data are transferred from the drive EEPROM to the drive RAM and from the drive RAM to the PC RAM read / load 5.2 Storage to the pc Saving the parameter data of the PC RAM to PC disks (hard drive, CD, floppy disk, etc.) Saving parameter data in the PC (*.urf) - via the menu bar Click → file in the menu bar. Click → save registers and the window is opened. Select the required folder and save with the same or a different file name. read / load Through the button save Click → save on the setting page. The window save register file is opened. Select the required folder and save with the same or a different file name Transfer of parameter data from PC discs (hard drive, CD, floppy disk, etc.) to the PC RAM Click → download on the setting page and the window download register file is opened. Select the requested folder and click → open to download the data to the NDrive The parameters are in the RAM. In order to store them permanently, click → write 0 or write 1 (EEPROM). Software – Manual N-Drive 3xx Version 2017 / V1 12 Storage in the controller Storage Display of a saved file (*.urf) in the NDrive Selection of the communication interface 6 Selection of the communication interface - for online operation Click the menu → communication to drop down the options. Click the requested COMx interface (Com1 to Com8) to select it. The checked interface is selected and the connection to the control unit (servo) is established. The message Drive is Online (COMx) is displayed in the bottom screen frame. Note: If the data scroll in the warning or error display, the COM connection is faulty. Stop communication Open drop down menu Kommunikation. Click →Offline . The connection is cut off and the message Drive is offline is displayed in the bottom screen frame. 6.1 Display of a saved file (*.urf) in the NDrive Click ‘view file‘. The window ‘load register file’ opens. Select folder. File is loaded to the NDrive. The parameter fields are overwritten. The parameter data can be changed. Save the modified and checked values with the same or a new name (*.urf) in the pc via ‘save file register‘. 13 Version 2017 / V1 Software – Manual N-Drive 3xx Selection of the communication interface Firmware update 6.2 Firmware update Please use the manual “Firmware update-2017-SD-Flash_EN.pdf. Then you will have an update version. The latest manual can either Manual: be found on the UniTek CD UNITEK-CD-DOKU-SOFT Folder “SOFTWARE\NDrive2-Software\Firmware update inst” or downloaded from our homepage www.unitek.eu or www.unitek-online.de Destination Download Extract Open folder Download NDrive2-Software.zip Press “NDrive2-Software.zip” and save on PC (e.g. Downloads) NDrive2-Software.zip Press RM + (Extract All… / Extract Here) “NDrive2-Software/Firmware update inst” Software – Manual N-Drive 3xx Version 2017 / V1 14 Table of measured values Measured values 7 Measured values 7.1 Table of measured values Measured values Selected values OFF N cmd N cmd Ramp N actual N actual-filter N error I cmd I cmd Ramp I actual I actual-Filter Leistung Pos dest Pos cmd Pos actual Pos error Zero capture I_Limit1 I_Limit2 I_Din1 I_Din2 I_Run (Frg) O_Dout1 O_Dout2 O_Dout3 O_Dout4 O_Rdy (BTB) I_Fault I_Regen (Ballast) I_o´/u´ voltage I_LossOfSignal O_Go O_Brake O_Icns O_Less_NO O_Toler Rotor Var1 Var2 Var3 Var4 MPOS_mech MPOS_elec Ain1 Ain2 I3_adc I2_adc I1_actual I2_actual I3_actual Iq_actual Id_actual Iq_error Id-error Idnom Idmin Ilim_inuse DC-BUS Vd Vq Vout 15 Function No measured value Speed command value before ramp Speed command value after ramp Speed actual value Filtered speed actual value for display Speed command/actual value error Current command value Current command value after ramp Actual current(I) Filtered current actual value for display Motor power Position target Position command value Actual position Position command/actual value error Range Digital input END1 Digital input END2 Digital input 1 Digital input 2 Digital input control unit enable Digital output 1 Digital output 2 Digital output 3 Digital output 4 Drive ready message Intern. error message from the power section Ballast circuitry state Over-voltage condition Resolver signal missing or faulty Internal enable Active brake Limited to continuous current Speed inferior to 0.1% Within position tolerance range Rotor position signals (RST) Comparison reference value 1 Comparison reference value 2 Comparison reference value 3 Comparison reference value 4 Mechanical rotor position Electrical motor position Analog input Ain1 Analog input Ain2 Current actual value sensor 3 Current actual value sensor 2 Current actual value Ph1 Current actual value Ph2 Current actual value Ph3 Current actual value Current actual value Current actual value - command/actual val. error Current actual value - command/actual val. error 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/10/1 0/1 0/1 0/1 0/1 1 to 6 (0 or 7 = error +/-32767 +/-32767 +/-32767 +/-32767 Bus voltage Voltage Voltage Output voltage 0-32767 Version 2017 / V1 +/- 32767 +/- 32767 +/- 32767 +/- 32767 +/- 32767 see table see table see table see table +/- 2147483647 +/- 2147483647 +/- 2147483647 +/- 32767 +/-32767 +/-32767 2048 +/- 2000 2048 +/- 2000 see table see table see table 0-600 0-600 0-600 0-600 ID address REGID 0x31 0x32 0x30 0xa8 0x33 0x26 0x22 0x20 0x5f 0xf6 0x6e 0x91 0x6d 0x70 0x74 0xe4 0xe5 0xe6 0xe7 0xe8 0xe0 0xe1 0xe1 0xe1 0xe2 0xe9 0xea 0xeb 0xec 0xe3 0xf2 0xf3 0xf5 0xf4 0x5c 0xd1 0xd2 0xd3 0xd4 0x42 0x43 0xd5 0xd6 0xa9 0xaa 0x54 0x55 0x56 0x27 0x28 0x38 0x39 0xb2 0xb5 0x48 0xeb 0x2a 0x29 0x8a Software – Manual N-Drive 3xx Measured values Measured values Selected values Vred pwm1 (5/6) pwm2 (3/4) pwm3 (1/2) T_Motor T_IGBT T_air Ballast Count Temp-Debug Logic (Hz) Time_1us *PTR1 *PTR2 Unknown Function Voltage limitation Pulse width modulation phase 1 Pulse width modulation phase 2 Pulse width modulation phase 3 Motor temperature Output stage temperature Air temperature (unit interior) Ballast power monitoring For service only I/O processing frequency Time pulse 1us Software – Manual N-Drive 3xx Range 750 +/-750 750 +/-750 750 +/-750 0-32767 0-32767 0-32767 0-32767 1/0 Version 2017 / V1 Table / measured value 7.2 Table / measured value ID address 0x8b 0xac 0xad 0xae 0x49 0x4a 0x4b 0xa1 0x9a 0xab 0x98 0xb8 0xba 16 Conversion of the measurement units Conversion 8 Conversion 8.1 Conversion of the measurement units For position, speed, current, and command value Some of the measured values are not converted in all formats. Numeric values (num) are indicated and processed. It must be differentiated between the values and their numeric representation when processing data such as in case of data transfers (CAN-BUS, RS232) or track and oscilloscope displays. Position Actual position range Pulses/rpm Max. value +/-2147483647 (31 Bit-1) Resolution (lowest value) Example Feed Drive Factor 5mm/rpm Actual speed range Example Command values I 100 % mV 550 800 700 416 416 870 560 700 840 610 785 625 500 Position command value range Max. value +/-31Bit +/- 2147483647 Num 17 16 (65536/4096 (12Bit)) Travel 1000mm = 200 rpm 200 rpm = 13107200 Resolution = 65536/4096 = 16 65536/Ink x4 Incremental encoder 2048 pulses/rpm Travel 1000mm = 200rpm 200 rpm = 1638400 Resolution 65536/8192 = 8 65536 Max. speed (Nmax) calibration Nmax value in the parameter field Motor and speed = 32767 N max = 2000 Speed of 2000 rpm corresponds to 32767 Max. value +/- 32767 (15Bit-1) Max. value +/- 9bit DS 205/405 DS412 DS420 DS450 DS475 / BAMO-D3 BAMOBIL-D3-50/250 BAMOBIL-D3-80 BAMOBIL-D3-100 BAMOBIL-D3-120 BAMOBIL-D3-350 BAMOBIL-D3-450 BAMOCAR-D3-250 BAMOCAR-D3-400 Incremental encoder 65536 Speed Current Resolver Aeff 5 12 20 50 75 25/125 40 50 60 175 225 125 200 A= 7 17 28 70 105 35/175 56 60 84 245 315 176 282 Speed command value range Max. value +/-15 Bit +/- 32767 Num Version 2017 / V1 Speed limiting via the parameter field 'speed limit' The max. speed is limited to 1500 rpm. Limit = 32767/2000*1500 = 24575 num Die maximale Drehzahl ist auf 1500 Upm begrenzt Peak current (I) DC disabled Rated current (I) calibration I-device Num 440 640 560 328 328 700 450 560 670 490 630 700 560 Limitation Num 640 920 800 480 480 1020 650 800 970 710 910 1020 810 A= 10 24 40 100 150 50/250 80 100 120 350 450 250 400 Limitation Limit set in the parameter fields Motor and Current. The smallest value is valid. Current command value range Max. value +/- 9Bit DS 205/405 rated: 440 DS 412 rated: 640 DS 420 rated: 560 DS 450 rated: 328 DS 475/BAMO rated: 328 max: 640 max: 920 max: 800 max: 480 max: 480 Software – Manual N-Drive 3xx Errors Error list 9 Errors The error messages are displayed in the window 'Error'. 9.1 Error list Display on the servo Error message on the NDrive NOREPLY-NORS 0 BADPARAS 1 POWER FAULT 2 RFE FAULT 3 BUS TIMEOUT 4 FEEDBACK 5 POWERVOLTAGE 6 MOTORTEMP 7 DEVICETEMP 8 OVERVOLTAGE 9 I_PEAK A RACEAWAY B USER 2 C IR D HW_FAIL E ADC-INT F (device dependent) BALLAST Flashing decimal point Dark decimal point Description RS232 failure. Incorrectly connected or missing connecting cable Defective parameter Output stage fault Faulty safety circuit (only active for RUN) Transfer fault BUS Faulty encoder signal No power supply voltage Motor temperature too high Device temperature too high Overvoltage >1.8 x UN Over-current 300 % Racing (no command value, incorrect polarity) User – error selection Bleeder resistor Firmware not compatible with hardware Current measuring fault Ballast circuit overload Active processor No auxiliary voltage or unit-internal hardware fault LED displays on the servo When the enable is switched off, the error message is still displayed. The error message deleted: When the enable is switched on, the function ‘cancel errors’ is activated via a digital input or a CAN BUS. FAULT In case of an error the red LED ‘fault’ lights up and the error no. is indicated. The BTB (ready) contact is opened. The software ‚BTB message‘ switches from 1 to 0. The state message ‚RDY‘ extinguishes. Note: When applying the 24V auxiliary voltage with the enable closed (FRG/RUN X1:7 aktiv) the red LED signals an error. There is no fault signal displayed in the 7-segment display. Software – Manual N-Drive 3xx Version 2017 / V1 18 9.2 Warnings Display of the warning messages. The warning messages are displayed in the window 'warnings'. Display on the servo Error message on the NDrive Description ID address 0 1 2 3 4 5 6 7 8 9 A B C D E F WARNING_0 ILLEGAL STATUS WARNING_2 Inconsistent device identification Faulty RUN signal, EMI Inactive RFE signal (without RUN) POWERVOLTAGE MOTORTEMP DEVICETEMP OVERVOLTAGE I_PEAK Power voltage missing or too low Motor temperature > 87 % Device temperature > 87 % Overvoltage >1.5 x UN Over-current 200 % I2R Overload > 87 % BALLAST (device dependent) Ballast circuit overload > 87 % REGID 0x8f Bit 16 Bit 17 Bit 18 Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Bit 25 Bit 26 Bit 27 Bit 28 Bit 29 Bit 30 Bit 31 LED desplays on the servo In case of warning state the red LED changes (lowfrequency) and the seven-segment display shows alternately the warning no. (red LED) and the operating state (LED dark). FAULT Warnings Errors 19 Version 2017 / V1 Software – Manual N-Drive 3xx LED display on the servo The operating state "normal" is signalled by a bright green seven-segment display + decimal point (display of the state). The state "fault" is signalled by a bright red fault LED and the seven-segment display indicates the error no. In case of a “warning” state the red LED changes and the segment display shows alternately the warning no. and the state. Display of the servo-drive state Display Point/segment State State of NDrive flashing Processor active dark Auxiliary voltage missing or inherent hardware failure flashing Starting state after reset (aux. voltage 24V off-on). The first enable stops the flashing display. bright Drive enabled dark Drive disabled (not enabled) bright Speed zero (standstill signal) bright Drive revolves clockwise, N currently positive bright Drive revolves anti-clockwise, N currently negative flashing Motor current reduced to continuous current Icns bright Motor current at max. current limit Imax dark Normal operation; Motor current within the current limits Left segment: A new command (value) was received from the BUS or RS232 bright for 0.1s Point flashes Bottom segment Right segment Ballast circuit switching: OK = 1, ENA = 1 OK = 1, ENA = 0 NO = 1 NO = 0 NO = 0 lcns = 1 lcns = 0 lcns = 0 Digital input changed. Right segment: Example: OK = 0 Motor revolving clockwise = = = Processor active Drive enabled Motor revolves clockwise The direction segment (at the right or left bottom) is switched off when the ballast circuit is switched on. Software – Manual N-Drive 3xx Version 2017 / V1 20 Warnings Errors States Errors 9.3 States State display The operating states are displayed in the window 'state'. List of states Display of the state Function address Ena NcR0 Lim+ LimOK Icns T-Nlim P-N N-I10 Hz Ird-TM Ird-ANA lwcns RFE pulse M+D HndWhl Drive enable (combination hardware RUN and Software) Speed limit to zero (Speed command still active) Limited switch Plus tripped Limited switch Minus tripped Drive okay (no uncontrolled control-voltage reset seen) Current is limited to the continuous current level Speed limited torque mode active Position control possible Speed control possible Actual speed less than 0.1 % Reference switch tripped Calibration move active Calibration move completed (position calibrated) Position within tolerance window Drive ready (BTB/RDY contact is closed) De-energized brake with motor active Speed internally inverted General speed limiting (if ≤ 90%) possible Additional switchable positive speed limiting possible Additional switchable negative speed limiting possible Current limiting (switchable) reached Actual current limit reached Current limiting (speed) Current derating (power-stage temperature) possible Current reduced to continuous current (power-stage temperature ) Additional current limit if frequency less than 10 Hz Current limiting due to motor temperature reached Current derating due to analog input (if ≤90 %) possible Current peak value warning Pulsed RFE –input monitoring active vacant Hand-wheel function selected REGID 0x40 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Bit 16 Bit 17 Bit 18 Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Bit 25 Bit 26 Bit 27 Bit 28 Bit 29 Bit 30 Bit 31 21 Version 2017 / V1 Software – Manual N-Drive 3xx 9.4 Display of inputs and outputs The LEDs are bright when the positive input voltage is superior to >10 V and the output voltage is positive Short symbol Function LMT 1 LMT 2 IN 2 IN 1 FRG (RUN) RFE Digital input limit 1 active Digital input limit 2 active Digital input Din 2 active Digital input Din 1 active Hardware enable active Rotating field enable OUT 1 OUT2 BTB (Rdy) GO OUT 3 OUT 4 G-OFF BRK1 Digital output Dout 1 on Digital output Dout 2 on Hardware relay, output BTB (Rdy) on Internal enable GO active Digital output Dout 3 on Digital output Dout 4 on Excited brake ID-Ad. REGID 0xd8 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Display of speed and current Speed in rpm (revolutions per minute) and as numerical value from the parameter 0xa8 Current in Aeff (motor current in ampere effective / rms) and as numerical value from the parameter 0x5f Software – Manual N-Drive 3xx Version 2017 / V1 22 Display of inputs and outputs Errors Hardware - Enable FRG/RUN Enable 10 Enable 10.1 Hardware - Enable FRG/RUN Switching on Voltage across the enable input (X1:7, X1:G FRG/RUN) > 10 V= , <30 V= The power stage of the drive is immediately enabled when the drive enable is switched on. The software control of the power stage is activated 2ms later. Commands such as command values, reference travel, etc. can be sent 5ms after the drive enable (RUN). The enable state is indicated in the state field with 'Ena'. Switching off Voltage across the enable input (X1:7, X1:G FRG/RUN) < 4 V= When the enable function is switched off, the drive is electronically disabled. Switching off with emergency stop (free coasting Off) The drive decelerates to standstill before it is enabled. When the enable function is switched off, the internal speed command value N cmd Ramp is reduced to zero by means of the ramp limit which has been adjusted in the parameter field speed. The power section is disabled by means of the internal command GO 50ms after the axis has come to a standstill or after the ramp time (ramp limit) + 50ms has elapsed. The power stage is disabled after 1.5 s at the latest. Switching off without emergency stop (free coasting On) The power section is immediately disabled when the enable function is switched off. The drive decelerates free of torque. Hardware Freigabe (RUN) ENABLE OFF MODE-BIT 2 Ramp-Acc Ramp-Acc Ramp-Limit Ramp-Limit Fahrbefehl z. B. Sollwert GO (intern) 50ms 50ms FRG2 (intern) 2 5 ms ms 2 5 ms ms 23 Version 2017 / V1 1,5s Software – Manual N-Drive 3xx Enable Hardware - Enable FRG/RUN Enable and disable function via interfaces (CAN BUS, RS232) The hardware enable (FRG/RUN) and the safety input must be switched on! Enable By means of the command ‘Not ENABLE OFF’ (MODE-BIT 0x51 Bit2=0) the amplifier is enabled without delay. Disable By means of the command ‘ENABLE OFF’ (MODE-BIT 0x51 Bit2=1) the internal speed command value N cmd (ramp) is controlled to zero according to the ramp R-Lim adjusted in the parameter field ‘speed’. Set R-Lim in such a way that the drive is braked to a standstill. 50ms after the switch-off ramp time (ramp limit) has elapsed, the power section is disabled. The drive is torque-free. Software enable of the NDrive The hardware enable (FRG/RUN) must be switched on! Switching field Dis grey = Software enable = ON red = Software enable = OFF Software – Manual N-Drive 3xx Version 2017 / V1 24 Safety Enable 10.2 Safety Safety input RFE (Rotating field enable) Warning: If the input of the enable or of the rotating field (FRG/RUN) enable are switched off, the drive is free (RFE) of torque. The drive could move if there is no mechanical brake or block provided. The motor conductors are not dead. Only the rotating field is disabled. Prior to any work or maintenance on the motor or servo-drive, the servo-drive must be completely disconnected from the mains power supply. Operation with an RFE input Two-channel disable of the enable via a safety switching device. Enable input FRG/RUN + Rotating field enable input RFE. Switching-on Contacts of the safety device closed, enable FRG/RUN 0.5s after RFE. Safety switch-off Contacts of the safety device open: - there is no FRG/RUN signal in st the 1 disable channel to disable the PWM pulses in the processor -there is no RFE signal in the 2nd disable channel to disable the PWM pulses at the output of the processor Restart Release the safety switching device. Contacts of the safety device closed. The motor can only move after a second disable FRG/RUN (after the rotating field enable). 25 Version 2017 / V1 Software – Manual N-Drive 3xx Enable Safety Operation without RFE input The input RFE must be bridged with the logic voltage. If the logic voltage corresponds to the supply voltage, the RFE input is bridged with +24 V. Enable FRG/RUN at least 0.5 s after the RFE signal. Note: In case of circular and Tyco connectors (BAMOCAR,BAMOBIL) use the plug no. of the device MANUAL. Software – Manual N-Drive 3xx Version 2017 / V1 26 Settings Enable 10.3 Settings Parameters and data input Input fields for motor data, device data (servo) and parameter data. Buttons for the saving functions. The adjustments for the motor and the servo amplifier can only be made via the setting window. The parameter data can be entered via this and several other windows. The changed parameter data are immediately updated on all pages. When a value has been changed, the new value is automatically updated on all windows. See the detailed information for the input fields. Note: Prior to the first commissioning and any change of the motor type the data displayed in the setting windows must be checked with the type plate or the data sheet of the motor. Please observe the motor specific connection guidelines! Any changes of the set value during online operation must only be carried out by competent and qualified personnel. 27 Version 2017 / V1 Software – Manual N-Drive 3xx Motor setting Enable 10.4 Motor setting Setting window for the rated motor data Motor setting parameters Short symbol Type Nnom Fnom Unom Uphi I max eff I nom eff M- Pole Direction Brake Brake Delay Free coasting M-Temp Function Select motor type Rated motor speed Rated motor frequency Rated motor voltage Motor power factor max. motor current(I) Continuous motor current(I) No. of motor poles Select rotation direction Select with/without brake Response time motor brake Selection Switching point motor temperature Encoder 2. Feedback Inc-Out Selection of encoder system Selection 2. encoder system Output counter increment Setting range Unit Type plate (600-50000) 20 bis 1200 Type plate Type plate Type plate Type plate 2..48 Switching field Switching field 0..500 Switching field 0 to 32767 rpm Hz V % A A Num Selection Selection ms Motor type selection EC-Servo FU FU-Servo DC Motor type selection EC-Servo FU FU-Servo DC Software – Manual N-Drive 3xx Num Note ID address 0x59 0x05 0x06 0x0e 0x4d 0x4e 0x4f 0x5a-Bit8 0x5a-Bit18 0xf1 0x5a-Bit3 0xa3 Selection Selection Motor type Synchronous servo motor with encoder system (sensor) Asynchronous motor frequency converter without sensor Asynchronous motor AC servo vector control with speed encoder system (e.g. position encoder A,B channel) DC motor without or with DC tacho encoder Feedback Feedback selection without feedback Feedback selection without feedback or DC tacho Version 2017 / V1 28 Motor setting Enable Setting window for the rated motor data Check type plate, data sheet, and Unitek connection specifications! Motor Type N nom F nom U nom U phi I max eff I nom eff M-Pole Direction Brake Brake delay Free coasting M-Temp Motor type selection (EC-Servo, FU , FU-Servo, DC) Motor speed (type plate) Is used as calculation value for FU autotuning Frequency at which the rated motor speed is reached. Only for frequency converter mode. (Type plate or motor data sheet) Voltage for the rated motor speed Only for frequency converter mode. (Type plate or motor data sheet) Motor power factor Only for frequency converter mode. (Type plate or motor data sheet) Max. permissible motor current (Type plate or motor data sheet) Permissible rated continuous motor current (Type plate or motor data sheet) No. of motor poles (2 x pole pairs) Global change of the rotation direction. The command value, the actual value, and the counting direction are changed. CW clockwise rotation, CCW counter-clockwise rotation Motor selection with/without (ON/OFF) brake. When it is set to ‘without’ (OFF) the switch-off delay (braking delay) is out of function. Attraction delay time of the electro-mechanical brake Deceleration when no brake is connected Free coasting (ON) or emergency stop braking (OFF) when the enable (FRG/RUN) is switched off Switching point for the motor over-temperature message. Therewill be a warning message 6 (0x8fBit21) at 87 % MOTORTEMP > 87 % At 100 % (set value) the drive is switched off. Error message 6 (0x8f Bit6) MOTORTEMP Note: The parameters lmax and lnom are also written into the parameter field ‘ current’. The smaller value serves as limit. Encoder Encoder Encoder system selection (TTL incremental encoder, resolver, SIN/COS, DC tacho, etc.) 2nd Feedback 2 feedback selection INC-IN, INC-OUT , HAND , SSI Setting of the output incremental signals Inc-Out 29 nd Version 2017 / V1 Software – Manual N-Drive 3xx Enable Setting window for the feedback encoder 10.5 Setting window for the feedback encoder RESOLVER- Encoder 10 kHz 2 Vpp RESOLVER F-Pole Offset1 No. of encoder poles 2 to 12 Correction value for the mechanical encoder setting. Polar wheel angle 0 to 360 degree Automatic detection of the offset angle = see page AUTO Incremental encoder 5 V TTL ROTENC_TTL Offset Inc. Mot Note: ENC-TTL Inc. Mot Incremental encoder TTL with rotor position tracks Correction value for the mechanical encoder setting Automatic detection of the offset angle = see page AUTO No. of pulses per revolution The no. of poles of the rotor position encoder must correspond to the no. of motor poles! Incremental encoder TTL without rotor position tracks No. of pulses per revolution Only for asynchronous motors or special drives SINUS/COSINUS encoder 1 Vss ABSENC_SC Offset Inc. Mot 1 Vss-Sin/Cos encoder with Sin/Cos-commutation tracks Correction value for the mechanical encoder setting No. of pulses per revolution ENC_SC Inc. Mot 1 Vss-Sin/Cos encoder without commutation track No. of pulses per revolution ABS_SC M-Pole, FGPole Sinus-Cosinus signal per motor pole pair (analog Hall sensors) No. of motor poles is equal to the no. of encoder poles Software – Manual N-Drive 3xx Version 2017 / V1 30 Setting window for the feedback encoder Enable 10.6 Setting window for the feedback encoder ROTOR POSITION ENCODER 5 V, 15 V ROT_TACHO Rotor position encoder with bl-tacho (DC tacho) Offset Correction value for the mechanical encoder setting. ROT Offset Rotor position encoder without bl-tacho, only rotor signals Correction value for the mechanical encoder setting. BL-ARM EC/AC motor without tacho Note The no. of poles of the rotor position encoder must correspond to the no. of motor poles! Feedback for DC motors DC_TACHO DC motor with tacho Offset 120 = connection M1-M3 (0=M2-M3, -120=M1-M2) DC-ARM DC motor with armature voltage sensor (without tacho) Offset 120 = M1-M3 (0=M2-M3, -120=M1-M2) DC_ARM_VIR Sensorless DC motor without tacho, without armature voltage measuring Offset 120 = connection M1-M3 (0=M2-M3, -120=M1-M2) Sensorless drives SLS Sensorless AC motor without feedback encoder no setting SLS_SMO not yet available SLS_Usens not yet available Parameter overview of encoder settings Short Function Setting symbol range Units FB-Pole Offset Inc-Mot Voltage No. of encoder poles Phase angle correction Encoder resolution DC tacho voltage num degree pulse/rev. mV/RPM Inc-ext Factor Resolution of 2nd encoder Multiplicator SIN/COS inc. 2..12 0 .. +/- 360 1024..8192 4..16 pulse/rev. num Notes ID address only binary 0xa7 0x44 0xa6 0xcfL 0x7e In case of changing the feedback parameters it is necessary to reset the parameter. Write the parameter set into the EEPROM (EEPROM<->RAM ) and re-read it. read 31 Version 2017 / V1 write Software – Manual N-Drive 3xx Enable Setting X8 as second counter input 10.7 Setting X8 as second counter input nd Selection fot the 2 counter input (2nd feedback)+ Off input switched off INC-IN connected as input INC-OUT connected as output Hand Handwheel input SSI SSI encoder input INC-IN Setting X8 as input for incremental encoder signals Incremental encoder TTL 5 V A,B,N +push-pull Bridge between X8:1 and X8:6 (X8 switched as input) Scale (Factor-ext.): Calculate the transmission 1 motor revolution = 65536 num (internal counter) Faktor-ext for the adaption of the 2nd encoder (0x7e) Encoder_2_Scale = 65536 / encoder pulses per motor revolution *4 from nd the 2 encoder Input at factor-ext. (0x7e) = Encoder_2_Scale * 16384 Example: 1 Motor revolution corresponds to 0.1 encoder revolutions No. of encoder pulses 1000/rpm Pulses per motor revolution 0,1*1000*4 = 400 Input at encoder_2_Scale = 65536 / 400 = 163,840 Input factor-ext. (0x7e) = 163,840 * 16384 = 2684354 Setting X8 as output for incremental encoder signals The encoder signals from the motor (feedback) are output across the Dconnector X8 as TTL encoder signals for the CNC control. Signals: channel A, channel /A, channel B, channel /B, Kanal N, channel /N The encoder output is floating. The voltage is supplied through the encoder cable of the CNC/PLC control. Voltage supply +5 V ±0.2 V The output signal corresponds to RS485. Option: Internal supply from the servo (LBR1+ LBR2) Resolution: For the –RS and –SC versions the resolution can be programmed. For –IN the output corresponds to the no. of encoder pulses. Factor Mulitplication factor for the basic no. of pulses for SinCos (SC) Inc-Out Setting value for the no. of pulses for resolver Pulses per revolution 256 1024 4096 Resolution 10 Bit 12 Bit 14 Bit Software – Manual N-Drive 3xx Parameter Version 2017 / V1 32 Brake setting Enable 10.8 Brake setting Brake setting The max. braking power of the motor is applied when the power has been switched off. According to the electrical brake control the brake delay (switching on/switching off) corresponds to the respective type. (Brake delay) A brake up to 24 V, 1 A can directly be switched by the digital output. For braking processes with higher current or voltage values a relay must be inserted. The brake output is activated on the page logic in the parameter field output . Click the command O-Break in the drop-down menu at Dout 1, Dout 2 or Dout3 to transfer it to the display field. Tranfer the operand = (equal) or ! = (not equal) in the dropdown menu by clicking it. The switching function of the output can be selected by entering 0 or 1 into the parameter field (standard: 0) Enter the switch-off delay of the motor brake in the parameter field → brake delay (0 to 500 ms) of the input field → motor. When the brake is active, the state is displayed BRK1 in the input field state. Note: Connect a recovery diode or a varistor directly to the brake connection at the motor. Brake output on the logic side Example Digital outputs Dout1 Dout2 Dout3 Dout4 33 Selection not used not used The brake is disconnected from the power supply when the enable is switched off. Set the switch-off delay via the brake delay. not used Version 2017 / V1 Software – Manual N-Drive 3xx Brake function When the drive enable is switched off or the CAN command ENABLE OFF is received, the internal speed command value N cmd Ramp will be ramped down to zero at a rate defined by RampLimit. After a fixed delay time of 50 ms, the Brake parameter will switch from 1 to 0. The braking power rises. After the programmed time Brake delay has passed, the internal parameter GO is switched to 0 and the servo is disabled (no torque applied). Brake release function If the brake is active and drive enable is switched on, the command value is maintained at 0 and GO switches immediately to 1. After 50 % of the delay time (brake-delay) has passed, the brake is switched off, and after the complete delay time has passed, the command value will increase at a rate defined by Ramp-Acc. Bremsen Anfahren Stillstand Hardware Freigabe (RUN) GO (intern) Ramp-Limit Ramp-Acc Fahrbefehl z. B. Sollwert BremsenAnsteuerung BremsenBremskraft 100% Brake-Delay 50% 50% Brake-Delay Note: The sum of the times R-Lim plus brake delay must be inferior to 1s. When the enable is switched-off at 1.1s the hardware of the output stage is disabled. The electric braking is interrupted and the drive decelerates freely. When the R-Lim plus brake delay time is too long and has elapsed, the mechanical brake is triggered and stops the drive. der zu langen Zeit von R-Lim plus Bremse verzug Software – Manual N-Drive 3xx Version 2017 / V1 34 Brake setting Enable Ballast circuit setting Enable 10.9 Ballast circuit setting For the units with a bus circuit setting (ZW monitor digital) DIG the ballast circuit is directly controlled from the hardware. With the bus circuit setting (ZW monitor analog) ANA the ballast circuit is controlled from the TMS control board. With an internal ballast resistance the setting parameters of the unit detection is automatically adjusted. With an external ballast resistance the values for the resistance (ballast R) and the resistance power (ballast P) are entered as parameters. Ballast INT = internal ballast resistor EXT = external ballast resistor Ballast-P Ballast-R Enter the resistor power in W Enter the resistor power in Ohm With an internal ballast resistance the ballast power is calculated from the data of the device type. With an external ballast reistance the ballast power is calculated from the entered values of Ballast-P and Ballast-R. The ballast power is displayed as Ballast-Leistung (0x45L) on the monitor side. The dc bus voltage (DC-BUS dir), the ballast switching pulse (I-Regen, IBallast), and the ballast power (Ballast counter) can be shown on the oscilloscope. Selection by means of the drop-down menu. There will be a warning at 87% of the ballast power (ballast circuit >87 % overloaded 0x8f Bit 31) and at 100 % the device will be switched off and an error message is displayed (ballast circuit overloaded 0x8f Bit15). The function of the ballast circuit is displayed on the servo. The command value directional bar of the 7-segment display (below left or right) is switched off as long as the ballast circuit is active. 35 Version 2017 / V1 Software – Manual N-Drive 3xx Enable Motor temperature setting 10.10 Motor temperature setting Motor temperature watchdog Parameter motor temperature current reduction I-red-TM 0xa2 Set I-red-TM only with linear temperature sensor! Starting from the trigger point of the motor temperature (I-red-TM 0xa2) the max. current limit is linearly reduced to continuous current until the switch-off point (M-TEMP 0xa3). Presetting 0xa2 = 5600 Warning I-MOTORTEMP when the set value is exceeded. Parameter motor temperature fault switch-off M-TEMP 0xa3 Presetting 0xa3 = 7000 Warning message at 87 % of the set M-Temp value. Warning 6 MOTORTEMP >87 % When the set value is exceeded, there will be the error message 6 (MOTORTEMP) Setting with non-linear temperature sensor (PTC resistor) only motor temperature fault switch-off M-TEMP Note: Temperature reduction is not possible 0xa3 Werte von 0xa3 (Num) 12000 10000 8000 6000 4000 2000 0 -20 0 20 80 100 120 130 140 150 160 Motor- Temperatur ( o C) Example: Error message and switch-off at 140 °C Setting M-Temp (0xa3) 4302 Num For multiple, series connected sensors the set value is increased. Software – Manual N-Drive 3xx Version 2017 / V1 36 Motor temperature setting Enable Motor temperature watchdog Parameter overview of the motor temperature Short Function Setting symbol range I-red-TM Triggering point 0..32000 current reduction Warning 0x8f-Bit 22 MOTORTEMP Motor temperatuer >87 % M-Temp Switch-off point, 0..32000 error message 0x8f-Bit6 MOTORTEMP Motor temperature >100 % T-motor Current motor temperature 0..32000 Motor temperature watchdog Parameter motor temperatuer current reduction Parameter motor temperature fault switch-off Units Notes num Setting 0xa2 parameter num Setting 0xa3 parameter num Display 0x49 parameter l-red-TM M-TEMP ID address 0xa2 0xa3 Setting with linear sensor type KTY84 Example: Warning and current reduction from 100 °C Error message and switch-off at 140 °C 37 Setting l-Red-TM Setting M-Temp Version 2017 / V1 (0xa2) 5748num (0xa3) 6935num Software – Manual N-Drive 3xx Enable Motor temperature setting Setting with linear sensor type PT100 Note: Inaccurate temperature measuring due to a flat characteristic curve and internal measuring tolerances. An exact temperature measuring is only possible using a ballast measuring amplifier. Werte von 0xa2, 0xa3 (Num) 1600 1400 1200 1036 1000 937 800 600 400 200 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Motor- Temperatur ( o C) Example: Warning and current reduction from 100 °C Error message and switch-off at 140 °C Setting l-Red-TM (0xa2) Setting M-Temp (0xa3) Software – Manual N-Drive 3xx Version 2017 / V1 937num 1036num 38 14 10.11 Setting of the power connection/bus circuit AC~, DC= Selection ac or dc voltage Mains power Rating of the voltage supply in V supply Limit of the bus circuit voltage (Take the setting values of the hardware manual (bus circuit voltage 0xeb) DC-BUS max Max. voltage limit (software). 200 % correspond to 32767 num = 2x rated voltage. Setting value for the ballast circuit and over-voltage watchdog. Warning at 1.5 times rated voltage OVERVOLTAGE 0x8f-24 Error message in case of over-voltage OVERVOLTAGE 0x8f-8, the controller is disabled. The hardware voltage watchdog works independently from the software setting. DC-BUS min Minimum voltage limit (software). 200% correspond to 32767 num Below the min. voltage limit the controller is disabled. In case of undervoltage the controller is disabled and the error message ‘undervoltage’ (power voltage) 0x8f-Bit5 is displayed. Setting values of the hardware manual Example: MANUAL BAMOCAR Value of 0xeb [ Num ] Wert von 0xeb [ Num ] Setting of the power connection/bus circuit Enable 30000 25000 20000 15000 10000 5000 0 0 0 50 100 100 200 150 200 300 250 400 300 500 350 600 400 700 450 500 800 900 BAMOCAR 400V BAMOCAR 700V Zwischenkreis-Spannung [ V ] DC-Link voltage 39 Version 2017 / V1 Software – Manual N-Drive 3xx Enable Output stage temperature 10.12 Output stage temperature For units with an analog recording of the output stage temperature the software watchdog can be programmed. (Take the setting values of the hardware manual (bus circuit voltage 0xeb). l-red-TD Setting value for the starting point of the current limit reduction depending on the output stage temperature. l-red-TE Max. temperature limit (software). At 85% of the max. output stage temperature a warning message DEVICETEMP 0x8f-23 is displayed. When the max. output stage temperature is reached, the controller is disabled and the error message overtemperature 0x8f-7 is displayed. The output stage temperature watchdog of the hardware works independantly of the software setting. Setting values of the hardware manual Example: MANUAL BAMOCAR Temperatur-IGBT-Bamocar Software – Manual N-Drive 3xx Temperatur – Luft - Bamocar Version 2017 / V1 40 Setting field for rated servo data Enable 10.13 Setting field for rated servo data Servo setting parameters Short Function symbol Type Unit type S-Nr. Serial unit no. Axis Unit position identification Mains sel Selection ac/dc voltage Mains Power supply voltage DC BUS max DC BUS min ZW monitor Ballast Ballast-P Ballast-R BTB/RDY Max. bus circuit voltage Min. bus circuit voltage Selection bus circuit Selection ballast resistance Ballast resistance power Resistance value Selection field BTB Clock frequency Analog out Drop down menu Command Selection field command values Drop down menu Setting range Units Type plate Type plate 2 letters Selection up to 480~, up to 560= Alpha-num Alpha-num Alpha-num analog-digital internal external Type plate 5 to 100 with/without bus circuit voltage Selection Selection Selection analog digital V num num W Ohm Note ID address 0x63 0x62 0xf8 0x5a-19 0x64 0xa5 H 0xa5 L 0x5a-Bit 7 0x5a-Bit 1 0x65-L 0x65-H 0x5a-Bit 6 0x5y Bit 20-22 0x36 Bit 12-13 Setting field for rated servo data Type The controller type is displayed (changes can only be made in the factory) S-Nr. Serial no. is displayed (factory-set) Achse Axis specification 2 digits correspond to the circuit diagram of the installation (entered by the user) Main sel. Power supply voltage AC~/DC= is displayed (factory-set) Mains AC and three-phase current voltage AC (30~ to 480 V~) Battery voltage or dc mains (12 V= to 560 V=) DC-Bus max. Switching point bus circuit overvoltage Error OVERVOLTAGE (overvoltage >1.8 UN) 0x8f Bit 8 DC-Bus min. Switching point bus circuit under-voltage Error POWERVOLTAGE (missing power voltage) 0x8f Bit5 ZW monitor Selection bus circuit watchdog digital-analog (factory-set) Ballast Selection list ballast resistance (internal – external) Ballast-P Enter the power value for an external ballast resistor. Input in Watt. In case of a ballast resistor overload a warning message is displayed. Warning BALLAST (ballast circuit <87 %) 0x8f Bit 31 Ballast-R Enter the resistance value for an external ballast resistor. Input in Ohm. Check the min. value. BTB-Power BTB-Message with or without bus circuit under-voltage. Selection w-out (without) (BTB without under-voltage watchdog) BTB without under-voltage watchdog. When the enableand the power supply voltage are switched off the RUN/BTB message remains active. Selection with (with) (BTB with under-voltage watchdog) BTB with under-voltage watchdog. When the enableand the power supply voltage are switched off the RUN/BTB is deactivated. 41 Version 2017 / V1 Software – Manual N-Drive 3xx Enable Setting field for rated servo data 10.14 Setting field for rated servo data Clock frequenz Selection of the switching frequency of the output stage Parameter 0x5a Bit 20-22 Presetting 8 kHz Selection via the drop-down menu Selection : Pulse frequency with constant calculation speed Values: 8, 12, 16, 20, 24 kHz Current limits reduced at pulse frequency: 2 to 8kHz 100 % 12kHz 85 % 16kHz…….. 70 % ab 20kHz 20 % Selection: Pulse frequency (kHz) with a higher calculation speed (Ix). Values: 2 kHz-l4, 4 kHz-l8, 8 kHz-l16 At the pulse frequencies 2 an 4kHz the continuous performance increases. Modification of the pulse frequency Select frequency Save the parameter set in the EEPROM on level 0 Read the parameter set from the EEPROM level 0 The changed frequency is transferred and the current limits are reduced. Analog out Selection of analog outputs Selection via the drop-down menu Analog signals The output voltage +/- 10 V corresponds to +/- 100 % of the selected signal. Digital signals Selected digital signals provide 0 or +10 V. Software – Manual N-Drive 3xx Version 2017 / V1 42 Command value setting Enable 10.15 Command value setting Analog inputs Click the → button to open the drop-down menu. Select the command value to be adjusted. The selected function is highlighted in blue and it is transferred into the display by clicking it. Cmd Mode ID address Digital Speed Digital speed command value CAN-BUS, RS232, step 0x36-12,13 =0 oscilloscope Analog Speed Analog speed command value 0x36-12,13 =2 Analog Torque Analog torque command value, voltage +/-10V 0x36-12,13=3 across the analog inputs AIN1 and AIN2 Digi+Ana Speed Digital and analog command values are added 0x36-12,13=1 Analog Speed Analog speed command value. Input via terminal strip X1. Inputs Ain1 and Ain2 Max. input voltage ±11 V corresponds to ±32767 num Analog Torque Analog current command value. Input via terminal strip X1. Inputs Ain1 and Ain2 Max. input voltage ±11 V corresponds to ±32767 num This value corresponds to 200 % of the rated current Reversal of the rotation direction for a unipolar command value with direction signal The unipolar command value is reversed by means of the direction command (N cmd Reverse) via the programmed digital input. The input must be adjusted to N cmd Reverse in the parameter field 'input/output. Standstill with an analog command value for the speed and torque Activate Speed Ramp 0 via a digital input or send it via the CAN BUS. Format The analog inputs Ain1 and Ain2 are assigned to a function via the format field. Format Ain1 Off Cmd -Cmd sq (Cmd) N limit Format Ain2 Off Cmd -Cmd *Cmd l limit 43 switched off Speed command value reversed speed command value quadratical speed command value Speed limiting 0-100% for a digital speed and position control (CmdMode = digital) switched off Speed command value is added to Ain1 Speed command value is subtracted from Ain1 Speed command value is multiplied with Ain1 external current limiting 0-200% (for CmdMode = digital, analog speed or analog torque) Version 2017 / V1 ID address 0x36 Bit0-1 =0 0x36 Bit0-1=1 0x36 Bit0-1=2 0x36 Bit0-1 = 3 0.36 Bit15 ID address 0x36 Bit2-3=0 0x36 Bit2-3 =1 0x36 bit2-3=2 0x36 Bit2-3=3 0x36 Bit14 Software – Manual N-Drive 3xx Enable Offset Command value setting Compensation of the command value zero error the the input is analog. With the command value OV alter the offset value such that the parameter Ncmd Ramp is zero. Zero zone At an analog command value it is possible, by means of the parameter zero zone, to set a range in which the speed is kept at standstill. (Digital capture, 327 corresponds to 1 % of the speed) Zero zone at speed command value The command value is switched to zero within this zone. The drive is at a standstill, no drift (no position parameter entered). For an external torque which is larger than the servo current limit the drive can be turned from the neutral position. Zero zone at speed command value with position hold value Within the zero zone the drive maintains its zero position by means of an internal position-current-control.For an external torque which is larger than the servo current limit the drive can be turned from the neutral position.When the torque is smaller the drive returns to its zero position. Note: The parameters must be entered in the parameter field 'position-current'. Note: When an analog command value is provided from a PLC/CNC position control, the value 0cut should be very low or zero. Scale Multiplication factor for the analog input signals. Setting value +/- 0 to 7.500 Note: Resulting values superior to 11 V are trimmed. The result of the command value scaling is displayed on the page ‘speed at’ Ain1, 2 scaled. (Ain1,2 scaled = Ain1,2 on +/- Offset x scale) Mode Input range for the analog command values -10…+10 Bipolar command value +/-10 V 0….+10 V Unipolar command value (directional sign on the page ‘Logik‘ via Ncmd Reverse) 4…20 mA Current command value (external resistance 500 Ohm) +1…+9 Command value with potentiometer watchdog External current limit The analog input Ain2 is selected as external current limit via the format adjustment I limit . 0 to +10 V correspond to 0-200 % of the current limit for the values programmed in the parameter field 'current'. Software – Manual N-Drive 3xx Version 2017 / V1 44 Enable Command value setting Linear ramp function Rcw-Acc Acceleration - positive rotation direction Rcw-Dec Deceleration - positive rotation direction Rccw-Acc Acceleration - negative rotation direction (1 Rccw-Dec Deceleration - negative rotation direction (1 R-Lim Emergency stop, output stage switch ramp (1 = Function not yet activated (%) 100 Speed Acc-Ramp, Dec-Ramp 300 Acc-Ramp, Dec-Ramp 400 80 Sollwert Nmax 100% N-lim 60% 40 0 200 400 konstante Beschleunigung 600 800 Zeitachse 1000 Linear ramp Time input for 100 % command value Constant acceleration Current peaks and acceleration and deceleration peaks are reduced. 45 Version 2017 / V1 Software – Manual N-Drive 3xx Enable S-Faktor groß Command value setting S-Ramp function / not yet active Speed limit 100% S-Faktor klein Speed (%) Speed limit 50% Beschleunigung lineare Rampe Beschleunigung S-Rampe 725ms Zeitachse S-Ramp function The linear time function is altered to a S-shaped function (sine2). The constant acceleration and deceleration is altered to continuous changing. Jerk and current peaks are considerably reduced. Command value limited for speed limiting N-Lim N-lim+ N-lim- Speed limiting inferior to Nmax, (0 to 99 % of Nmax) Setting of max. speed at position control. Speed limiting inferior to Nmax for positive rotational direction (0 to 99 %=Nmax) Activated via the logic input N clip(neg&pos) Speed limiting inferior to Nmax for negative rotational direction (0 to -99 %=Nmax) Activated via the logic input N clip(neg&pos) Software – Manual N-Drive 3xx Version 2017 / V1 46 BTB / RDY setting Enable 10.16 BTB / RDY setting BTB/RDY message (relay contact) The BTB relay contact (solid state relay) is closed when the device is ready (residual resistance 30Ohm). The BTB contact is opened when an error occurs (resistance >1 MΩ). RUN/FRG POWER/Netz The state BTB/Rdy (ready) is is displayed in the state field as Rdy. The state 'not ready/BTB (error)' is indicated by the red LED 'fault' on the front side. DC-BUS/ Zwischenkreis RDY/BTB BTB and the power supply voltage When the power supply voltage is switched off the message state can be selected via BTB power in the parameter field servo of the setting window (under-voltage watchdog). Selection BTB Power without BTB without under-voltage watchdog. When the enable and the power supply voltage are switched off, the message RUN/BTB remains active. Selection BTB Power with BTB with under-voltage watchdog. When the enable and the power supply voltage are switched off, the message RUN/BTB is deactivated. Error message and BTB/RDY When a system-endangering error X (see list of errors) occurs, the BTB signal is switched off. The drive will immediately be disabled internally. (O_GO (OxE3) = 0) FAULT On the Servo: The red LED 'fault' (0x8f Bit 1) lights. The error no. is indicated in the 7-segment display. On the pc: The error states are displayed in the field 'fault'. The error messages are reset: - when the drive enable (RUN) is switched on - when the auxiliary voltage (+24 V) is switched on - when the parameter 'cancel error' is sent (can also be programmed as digital input by page Logic) 47 Version 2017 / V1 Software – Manual N-Drive 3xx CAN-BUS settings Settings CAN-BUS 11 CAN-BUS settings 11.1 Settings CAN-BUS Input fields: Rx ID Tx ID BTR (Hexwert) Information Receive ID Send ID Bit rate -Brp -Sjw -Tseg1 -Tseg2 -Sam NBT Bit rate Selection switch Position Function 0-14 Supplementary value for the basis ID (kBaud) 15 see chapter ‘firmware download‘ The addresses for receive/send ID and the bit rate are set in the CAN bus parameter field of the setting window. Switch the auxiliary voltage off and on after changes have been made in the CAN programming! Address Receive address Send address Bit rate NBT 1000 kBaud 500 kBaud 625 kBaud 250 kBaud 125 kBaud 100 kBaud Short symbol Rx ID (COB-ID RPDO1) Tx ID (COB-ID TRDO1) BTR setting value in prep. 0x4025 0x4014 0x405C 0x4325 0x4425 Software – Manual N-Drive 3xx Presetting (default) 0x201 0x181 Max. cable length 20 m 70 m 70m 100m 100 m 100 m Version 2017 / V1 ID address 0x68 0x69 0x73 Presetting LABOD-CNC 48 11.2 Aufbau serielles Protokoll RS 232 16 bit Sending from the pc to the drive Char1 Char2 Char3 Char4 Char5 Char6 Char7 Byte 1 Byte 2 Response from the drive to the pc RegID Bits 07..04 ascii RegID Bit s 03..00 ascii Data Bits 15..12 ascii Data Bits 11..08 ascii Data Bits 07..04 ascii Data Bits 03..00 ascii Sync "X" Data Bits 07..04 binary Data Bits 07..04 binary ascii RS 232 32 bit Sending from the pc to the drive Char1 Char2 Char3 Char4 Char5 Char6 Char7 Char8 Char9 Char10 Char11 Byte1 Byte2 Byte 3 Byte4 Response from the drive to the pc RegID Bits 07..04 ascii RegID Bits 03..00 ascii Data Bits 31..28 ascii Data Bits 27..24 ascii Data Bits 23..20 ascii Data Bits 19..16 ascii Data Bits 15..12 ascii Data Bits 12..08 ascii Data Bits 07..04 ascii Data Bits 03..00 ascii Sync. „X“ Data Data Data Data Bits 07..04 bits 07..04 Bits 07..04 binary binary Char3 Char4 Char5 Char6 Char7 Byte 1 Byte 2 RegID Bit s 03..00 Data Data Data Data Sync Data Data 3 49 D Bits 15..12 Bits 11..08 Bits 07..04 Bits 03..00 "X" Bits 07..04 Bits 07..04 0 0 3 speed actual actual speed value (0x30) 0 X ascii Version 2017 / V1 binary Response from the drive to the pc RegID Bits 07..04 regID read read (0x3D) binary +/-32767 corresponds to +/-100 % Char2 Example: Speed actual (actual speed value) 16 bit Sending from the pc to the drive ascii Bits 07..04 Char1 Aufbau serielles Protokoll CAN-BUS settings lo hi value of 0x30 Software – Manual N-Drive 3xx CAN-BUS settings Interface RS232 11.3 Interface RS232 Changing the baud rate in the drive Selection 9600 or 115200 Default 115200 Setting with 0x5a Bit 15 (0x8000) Bit 15 0 Bit 15 1 corresponds to 115200 corresponds to 9600 The baud rate saved in the device is display when switching on the auxiliary voltage 824V=), (after the firmware version is displayed). Bd0 Bd1 corresponds to 115200 corresponds to 9600 First, the firmware version is displayed (e.g. 2 3 2), then the baud rate (e.g. b d 0) Software – Manual N-Drive 3xx Version 2017 / V1 50 Current controller parameters Parameter 12 Parameter 12.1 Current controller parameters Setting window for the controlling parameters. For further settings refer to the pages 'speed' and 'oscilloscope'. Parameter Kp Ti TiM xKP2 Kf Ramp I max I max I con I con T peak I limit (dig) I-red-N I-red-TD I-red-TE l-red-TM 51 Function Proportional amplification Integration time max. integrat. time memory TiM discharge amplification Current pilot control I command value ramp Current limit, peak current Current limit, peak current Current limit, cont. current Current limit, cont. current Over-current time Current threshold value Current reduction by speed Start of current reduction by power stage temperature Stop of current reducation by power stage temperature Current reduction by motor temperature Setting range 0 to 100 150 to 10000 0 to 100 0 to 100 0 to 30 0 to 10000 up to 2x I device up to 2x I device 0 to I device 0 to I device 0 to 30 0 to 100 lmax 0 to 100 0 to 32767 Presetting 10 600 50 0 0 600 2xIdevice 2xIdevice Idevice Idevice 5 100 100 21000 Units Num ms % % Num ms Apeak Apeak Aeff Aeff s % % num Step 1=0.1 150 1 1 1 150 0,1 0,1 0,1 0,1 1 1 1 1 ID address 0x1c 0x1d 0x2b 0xc9 0xcb 0x25 0xc4 0xc4 0xc5 0xc5 0xf0 0x46 0x3c 0x58 0 bis 32767 23000 num 1 0x4c 0 bis 32767 5600 num 1 0xa2 Version 2017 / V1 Software – Manual N-Drive 3xx Parameter For the digital communication via RS232 or CAN-BUS the numerical values for the rated value have to be observed. The numerical values are displayed in the track field. Actual current range I 100% (0xee) Calibration rated current I-device Max. value +/- 9Bit DS 205/403/405 DS412 DS420 DS 450 DPC 450 DPC 460 DS 475 / BAMO-D3 BAMOBIL-D3- 50/ 250 BAMOBIL-D3- 80 BAMOBIL-D3- 100 BAMOBIL-D3- 120 BAMOBIL-D3- 350 BAMOBIL-D3- 450 BAMOCAR-D3-250 BAMOCAR-D3-400 mV 550 800 700 416 416 num 440 640 560 328 328 Aeff 5 12 20 50 50 416 870 560 700 840 610 785 625 500 328 700 450 560 670 490 630 700 560 75 25/125 40 50 60 175 225 125 200 Current controller setting window Note Apeak= 7 17 28 70 70 Peak current DC disabled Num Apeak= 640 10 920 24 800 40 480 100 480 100 105 35/175 56 60 84 245 315 176 282 480 1020 650 800 970 710 910 1020 810 Limiting in the parameter field 'motor' and 'current'. 150 50/250 80 100 120 350 450 250 400 The lower value is effective. The current controller parameters are determined by the motor data such as winding inductance and winding resistance. Note: The current controller parameters may only be modified by trained and skilled personal. Check all setting effects by means of the NDrive oscilloscope. Improperly set amplification parameters may damage the controller or the drive. Control parameters Kp Input for the proportional amplification in the current controller. Setting range 0 to 100 (nominal 10 to 40) Presetting 10 Formula: Ti Kp too low: compensation error, bad dynamics, low-frequ. vibrations Kp too high: strong motor noise, high-frequency vibrations Note: overshoots on the current actual value. Optimize the amplification to min. overshoots. Input for the integration time in the current controller. Integral – time constant Setting range 150 to 10000 (nominal 600 to 2000) Presetting 800 Ti too high: low-frequency vibrations Ti too low: high-frequency vibrations, strong vibration tendency Software – Manual N-Drive 3xx Version 2017 / V1 52 Current controller parameters Conversion of the current parameter values Parameter Current controller parameters TiM xKp2 Kf Ramp Max. value from the integral memory Setting range 0 to 100% (nominal 70 to 100 %) Presetting 85 % If adjusted too low, the speed (output voltage) is not reached. Amplification factor for the attenuation of the current actual value overshoots. Setting range 0 to 100 % (nominal 10 bis 50 %) Presetting 0% If adjusted too high, there is a risk of current oscillations. Pilot control for the compensation of the operating delay in the controller. Setting range 0 to 100 % (nominal 10 bis 50 %) Presetting 0% If adjusted too high, there is a risk of current oscillations. Current increase limiting The current increase to 100 % type current iss et in µs. Setting range 0 to 100 % (nominal 10 bis 50 %) Presetting 0% If adjusted too high, there is a risk of current oscillations. Current limits l max pk Input for the peak current from 0 to 100 % 100 % = 2*l device in A pk Display in A pk in the field I max pk (A eff = 0.707x Apk) I con eff Input for the continuous current from 0 – 100 % device ratet currnt (l device) Display in A eff in the field I con eff below 53 Version 2017 / V1 Software – Manual N-Drive 3xx Parameter Current reduction parameters 12.2 Current reduction parameters Static current reduction Current reduction by means of Symbol Function Parameter Range Motor I max eff I nom eff Peak current limiting for the motor Continuous current limiting for the motor (type plate) 0x4d 0x4e 0 to xxA 0 to xxA Servo l max pk l nom eff Peak current limiting for the servo Continuous current limiting for the servo 0xc4 0xc5 0 to 100 % of Imax 0 to 100 % of Icon The respectively lower value of the peak current values and continuous current values are effective. They are displayed as current Imax (in A) in the parameter field 'servo' and as icon. Dynamic current reduction Current reduction by means of Time Input (command) Speed Power stage temp. Short symbol Function Parameter Range (with 0 = off) T peak I lim-dig I red-N I-red-TD 0xf0 0x46 0x3c 0x58 0 to 300 s 0 to 100 % Imax 0 to 32767 Num 15000 to 24000 Num Power stage temp. I-red-TE Over-current time function Reduction via digital input (CAN) Over-current speed function Start of reduction via power stage/IGBT temperature End current reduction by power stage /IBGT temperature Emergency stop via the power stage temperature Reduction via the motor temperature 0x4c 0 to 32763 Num (Fix) 25200 Num (83 °C) Power stage shut off Motor temperature I-red-TM 0xa2 T peak At a current superior to the adjusted continuous current (Icon) a time function is started. When the time function is elapsed the current limit is reduced to the continuous current value. Warning message in the state Iuse-rchd The time is set by means of the parameter T peak (0xf0). If the current is lower than the continuous current (Icon) the time memory is removed. The reset time is 2 x T peak. If the output stage temperature reduction has been selected by means of the parameters I-redTD and I-red-TE the time function is switched off. I lim-dig On the logic page a digital input can be programmed at I limit (dig) . If this input is activated or if a CAN command is received for this input, the current limiting is reduced to the parameter value I lim-dig (0x46) . The current limit is linearly reduced from the speed value set in the parameter I-red-N (0x3c). At rated speed the current limit corresponds to the continuous current. There is a state message when the output stage temperature set in the parameter I-red-TD (0x58) is exceeded. If the temperature still increses, the current limit is reduced. When the parameter value I-red-TE (0x4c) is reached, there will be an emergency switch-off. If I-red-TD (0x58) is set to 0 or if the value of I-redTE (0x4c) is smaller than I-red-TD (0x58), the function is switched off. There is a state message when the motor temperature set in the parameter I-red-TM (0xa2) is exceeded. If the temperature still increses, the current limit is reduced. When the parameter value M-Temp (0xa3) is reached, there will be an emergeny switch-off. I-red-N I-red-TD l-red-TE I-red-TM Attention: 0xa3 State Ird-Dig 0 to 32767 Warning Error Ird-N Ird-TI IRD-TM DEVICETEMP > 87 % 0x8f BIT23 MOTORTEMP > 87 % 0x8f BIT22 DEVICETEMP 0x8f Bit7 MOTORTEMP 0x8f Bit6 The warning messages displayed in the field 'state' must be observed! If the current limits are reduced, this might cause failures of the machine or the installation. Software – Manual N-Drive 3xx Version 2017 / V1 54 Current reduction functions Parameter 12.3 Current reduction functions States Ird-dig Iuse-rchd Ird-N Ird-TIR Ird-TI <10Hz Ird-TM Ird-Ana Iwcns address Current limit reduced to the value programmed as Ilim(dig). Activated with 0xa5 Bit Actual current value at the current limit The current limit is reduced when the speed is rising The current limit is reduced when the output stage temperature is rising The current limit is reduced to continuous current via the output stage temperature If the roatation frequency is smaler 10Hz (blocking protection) (0x5a, bit31=0) current limit will be reduced, (0x5y, bit 31=0) switching frequence will be set to 4 kHz. 0x40 Bit 20 The current limit is reduced when the motor temperature is rising The current limit is reduced via the analog input 2, 0 to 10V = 0 to 100% peak current Warning - current limit accumulator (accumulator limit) charged to 87.5%. The current limit is reduced to continuous current 0x40 Bit26 Icns Measured values (monitor) Active motor temperature Tmotor Active output stage temperature Tigbt Active air temperature in the servo Tair Active current limit Irda 55 Version 2017 / V1 0x40 Bit 21 0x40 Bit 22 0x40 Bit24 0x40 Bit23 0x40 Bit25 0x40 Bit 27 0x40 Bit28 0x40 Bit5 0x49 0x4a 0x4b 0x48 Software – Manual N-Drive 3xx Parameter Current controller parameters 12.4 Current controller parameters Speed window (current) Current controller Block diagram with input fields for the control parameters and display fields for numeric values. Command values (current) I Spd I Tor I Pos I man I cmd I cmd-Ramp The current command valueis provided by: Speed controller output Torque command value after ramp Position controller output (Pos -> current) Fixed input Current command value Current command value after ramp and limiting input display display 0x21 0x26 0x22 Actual values (current) Iq actual Id actual I act I act monitor Active current Reactive current Summary current Summary current after display filter display display display display 0x27 0x28 0x20 0x5f Bus voltage Output voltage display display display display display display display 0x38 0x39 0x23 0x29 0x2a 0xeb 0x8a 0x8b 0xac 0x8d Stromregel-Werte Iq error Id error Id ref Vq Vd DC-BUS V out V red V kp V Ti Software – Manual N-Drive 3xx Version 2017 / V1 ID address 56 Current controller parameters Parameter Setting field Ramp Parameter Ramp I max pk I con eff Tpeak I-lim-dig It I lim inuse Parameters are also on the page ‘settings‘ Function Address I-command value ramp 0x25 Peak current Apeak 0xc4 Continuous current 0xc5 Time peak current 0xf0 Current reduction with input 0x46 Load 0x61 Display current reduction 0x48 The current command value (I cmd) is processed in the setting field (ramp). The current increase (ramp), the peak current (Imax), the continuous current (Icontin), and the peak current time (T peak) are set. The summarized current reductions through speed, current, and temperature are displayed at I limit and I lim actual. At reeduced current the LED Ireduced lights. The result of the current command value processing is shown in the display field ‘current command value after ramp’ (I cmd-Ramp). Setting field - Current controller Parameters are also on the page ‘settings‘ Parameter Function Address Kp Proportional amplification 0x1c Ti Integration time 0x1d TiM Max. integration time memory 0x2b ??? ??? 0xcc Setting field - Field control Id nom 0xb2 Id min 0xb5 V red Field weakening from % Vout 0x8b V kp Amplification field weakening 0x8c V Ti Integration time field weakening 0x8d The current actual values (I-Ist1, I-Ist2, I-Ist3) are evaluated as Iq-actual and Id-actual. The displayed current actual value (I act monitor) is obtained from the current actual value (I actual) by means of a filter. The Iq and Id errors are processed in the current controller by means of the amplification parameters (Kp, Ti, TiM). The reference value for the Id control is generated via the vector control feedback. PWM Display Parameter Vdc-Bus V out PWM1 PWM2 PWM3 Parameters are also on the page ‘settings‘ Function PWM level PWM level PWM level Address 0xeb 0x8a 0xac 0xad 0xad The PWM pulses for the output stage circuit are generated from the current controller output signals Vq and Vd. 57 Version 2017 / V1 Software – Manual N-Drive 3xx Parameter The current controller parameters may only be modified by trained and skilled personal. Setting the current controller is only necessary for unidentified motors. Preset a step function for free-running motors. View the current command value (I cmd) and the actual current value (I actual) at the oscilloscope. The actual value must always be smaller than the command value. Setting of the parameter (Current, Kp, Ti, TIM) KP value too small The difference between the current command value (lcmd) and actual current value (lactual) is to large. The max. torque is not reached at high speeds. KP value to high The actual current value overshoots the current command value. Rough operation and motor noise. Correct KP value Actual current value does not oscillate. The difference between the current command value (lcmd) and actual current value (lactual) is optimal (correction error <5 %) Integral part Parameter Ti too large. Integral part Parameter TiM too small. The speed is not reached at max. speed and max. current. Software – Manual N-Drive 3xx Version 2017 / V1 58 Current controller parameters Setting of the current controller amplification Speed controller parameters Parameter 12.5 Speed controller parameters Setting window for the speed controller parameters For further settings please refer to the pages 'speed' and 'oscilloscope' 1 NDrive-Einstellungen-Para-alles-2 Parameter KP Ti Tv TiM Kacc Filter Ramp-sel Rcw-Acc Rcw-Dec Rccw-Acc Rccw-Dec R-Lim N max 100% N-Lim N-lim + N-lim- Function Proportional amplification Integration time Rate time Max. integration time memory Acceleration amplification Speed - actual value filter Setting range 0 to 200 1 to 100 1 to 1000 0 to 100 0 to 100 0 to 10 Presetting 50 10 0 50 0 5 Units num ms ms % % Num Step 1=0.1 0.75 0.75 1 1 1 ID address 0x2c 0x2d 0x2e 0x3b 0x5b 0x5e Speed command value ramp, acceleration Speed command value ramp, deceleration Speed command value ramp, acceleration Speed command value ramp, deceleration 0 to 10000 100 ms 0.75 0x35 0 to 10000 100 ms 0.75 0xed 0 to 10000 100 ms 0.75 0x35 0 to 10000 100 ms 0.75 0xed Min. speed command value ramp Max. speed (for 32767 Num) Speed limit Positive speed limit Negative speed limit 0 to 10000 600 to 50000 0 to 100 0 to 100 0 to 100 10 3000 100 100 100 ms RPM % % % 0.75 1 1 1 1 0xc7 0xc8 0x34 0x3f 0x3e Actual speed value range Max. value +/-32767 (15Bit-1) 59 Calibration speed n-max Nmax value set in the parameter fields = 32767 = 100 % Version 2017 / V1 Limiting Limiting via the parameter field speed with N-Lim Software – Manual N-Drive 3xx Setting field for the speed controller The amplification parameters KP, Ti, Td, and TiM of the speed controller must be adapted to the drive conditions of the drive and optimized. (also see MANUAL commissioning instructions) Amplification parameters Parameter Kp Input for the proportional amplification in the speed controller. Setting range 0 to 200 (nominal 10 to 80) Presetting 40 Formula: Ti Td TiM Kacc Filter Kp too low: compensation error, bad dynamics, low-frequ. vibrations Kp too high: strong motor noise, high-frequency vibrations Optimize the amplification to min. overshoots. Input for the integration time in the current controller. Integral – time constant Setting range 150 to 10000 (nominal 600 to 2000) Presetting 800 Ti too high: low-frequency vibrations Ti too low: high-frequency vibrations, strong vibration tendency Input for the presetting time in the current controller. Differential – time constant Setting range 3 to 100ms (nominal 6 to 20) Presetting 6 Ti too high: high-frequency vibrations, strong vibration tendency Max. value from the integral memory Setting range 0 to 100% (nominal 20 to 50 %) Presetting 20 % If adjusted too low, the speed is not reached. Dynamic acceleration value directly to the current controller. Setting range 0 to 100 % (nominal 10 to 50 %) Presetting 0 % If adjusted too high there is a risk of current oscillations. Filter for the actual speed value. Zero without filter, 10 is the max. filter effect. Low filter values: motor noise may occur High filter values: low-frequency vibrations may occur Software – Manual N-Drive 3xx Version 2017 / V1 60 Speed controller parameters Parameter Speed controller parameters Parameter Speed command value ramp Rcw-Acc Acceleration ramp, positive direction of rotation for speed and position control (can be selected for the reference run) Rcw-Dec Deceleration ramp, positive direction of rotation only for speed control. Set to <10 ms for position control. Rccw-Acc Acceleration ramp, negative direction of rotation for speed and position control Acceleration ramp for torque control. Rccw-Dec Deceleration ramp, negative direction of rotation only for speed control. Set to <10 ms for position control. Deceleration ramp for torque control. R-Lim Minimum braking ramp at limit switch an emergency stop (can be selected for the reference run). Speed limits N maxMaximum speed. The set value corresponds to the num. 100 value of +/-32767 equals 100 %. N-Lim Speed limiting by means of Nmax, (0 to 99 % of Nmax) Max. speed setting for position control. At torque control as speed limiting 0 to 99 %, at 100 % the speed limiting is not effective. N-lim+ Speed limiting inferior to Nmax for a positive rotation direction (0 to 99 % of Nmax) Activated via logic input N clip (neg&pos) For electric vehicle Brake Car Setting on the logic page (digital input): Current limit for braking current at torque command value zero N-limSpeed limiting inferior to Nmax for a positive rotation direction (0 to 99 % of Nmax) Activated via logic input N clip (neg&pos) For electric vehicle Brake Car Setting on the logic page (digital input): Current limit for braking current at braking switch active. 61 Version 2017 / V1 Software – Manual N-Drive 3xx Parameter Speed controller parameters 12.6 Speed controller parameters Page ‘Speed’ (Speed controller) Schematic diagram with input windows for control parameters and display windows for numerical values Speed command values Analog IN1 / IN2 Offset IN1 / IN2 Cutoff IN1 / IN2 Scale IN1 / IN2 Analog int IN1 / IN2 Dig-Torque Dig-Speed Dig-Cutoff N-Pos The speed command value is provided by: Analog input 1 Correction of the zero point error Scale for the input value Processed command value digital torque command value digital speed command value Position controller output Pos->Speed ID address 0xd5 L / 0xd6 L 0x2f L / 0xd7 L 0x50 / 0x53 0x2f H / 0xd7H 0xd5 H / 0xd6 H 0x90 0x31 0x1e Actual value Speed actual Filter N actual N act monitor Speed actual value signal Filter for the speed actual value Speed actual value signal for the control Speed actual value signal for the display 0x5e 0x30 0xy8 Speed control values Ncmd Ramp N actual N error Speed command value for the control Actual speed value for the control Speed command value minus actual value 0x32 0x30 0x33 Software – Manual N-Drive 3xx Version 2017 / V1 62 Speed controller parameters Parameter Display input field for analog command values Parameter Ain x on Offset Zero zone Scale Ain x scaled Function Terminal voltage in num (32767) Offset correction input amplifier Command value - zero range Amplification factor Processed command value Ain x sc. = Ain x on +/- Offset x Scale Input 1(Ain1) 0xd5L 0x2fL 0x50 0x2fH 0xd5H Input2 (Ain2) 0xd6L 0x2fL 0x53 0xd7H 0xd6H Display input field for analog command values The direct input values of Input1 and Input2 are displayed under Analog IN. These signals are processed by means of the parameters offset, cutoff and scale. The result is displayed under ‘Analog int‘. It is possible to select either the analog or the digital command value by means of the selection switch ‘analog’ and ‘digital’. When both switches are closed, the digital and the analog command value are added. The sum at Ncmd must be equal or inferior to 32767 Num. The digital command values can be entered as digital speed, digital torque, or they are provided by the position controller (NPos). Switch field1 (controlled by means of digital inputs) Command green function Enable Enable hardware+software GO Internal enable (output stage) Lim - Limit switch minus Lim + Limit switch plus Nc RO Command value zero Brake Brake Speed - ramps Rcw Acc Acceleration ramp right Rcw Dec Braking ramp right R-Lim Emergency stop ramp Command value limits N-Lim Speed limit inferior to 100% N-Lim+ Speed limit right (positive) N-LimSpeed limit left (negative) 0x35L 0xedL 0xc7 0x34 0x3f 0x3e The speed command value is only transmitted (green) at enable (Enable) and internal enable (GO). It is shown in the display field ‘speed command value‘ (N cmd). Switching field 2 When the enable (Ena), the limit switches (Lim-, Lim+), not speed=0, and not brake are switched (green), the speed command value (N cmd) in the setting field (ramp) is processed. Ramp field The acceleration ramp (Ramp-Acc), the deceleration ramp (Ramp-Dec), the limit switches ‘emergency stop’ ramp (Ramp-Limit), and the speed limits (speed-limit, N-limit+, N-limit-) are set. The result is shown in the display field ‘speed command value after ramp’ (N cmd-Ramp). 63 Version 2017 / V1 Software – Manual N-Drive 3xx Speed controller parameters (Parameters are also on the page ‘settings‘) Parameters Kp Proportional amplification Ti Integration time (integral part) Td Presetting time (differential part) TiM Max. value integral memory (Ti) Address 0x2c 0x2d 0x2e 0x3b The actual speed value (speed actual) is displayed after the filter in the field ‘actual speed value’ (N actual). At the mix point the actual speed value is subtracted from the speed command value. The result is shown in the display field ‘speed error‘ (N error). The speed correction error is processed in the speed controller (PID amplifier). The proportional amplification (Kp), the integral part (Ti), the differential part (Td), and the memory limit for the speed controller are set. Software – Manual N-Drive 3xx Version 2017 / V1 64 Speed controller parameters Parameter Speed controller optimization Parameter 12.7 Speed controller optimization Setting of the speed controller amplification The setting of the speed controller is determined by the load, the friction and the inertia presented by the driven axis. Preset a step function to optimise the settings by monitoring the response at a step input. The oscilloscope window incorporates a step generator for testing. Monitor the speed command value (N cmd-ramp) and the actual speed value (N actual) on the oscilloscope. For further information refer to the commissioning manual. Speed controller adjustment of the parameter Kp without integral component (Ti = 0) KP too low (Timax = 0) The difference between the speed command value (NcmdRamp) and the actual speed value (N actual) is too large. The speed command value is not reached and the acceleration is too weak. The drive reacts smoothly to command value changes and it can be rotated at standstill. KP too high (Timax = 0) The actual speed value overshoots the speed command value significantly. Rough operation, strong tendency to vibrations (even at standstill), and motor noise. Correct KP value (Timax = 0) The difference between the speed command value and the actual speed value is optimal (control error approx. < 5%). Remaining errors can be eliminated by means of the integral adjustment. 65 Version 2017 / V1 Software – Manual N-Drive 3xx Parameter Speed controller optimization Speed controller setting parameters Kp, Ti und TiM Setting integral part (optimal Kp value) Ti value too low Short overshoots with tendency to high-frequency oscillations. Ti value too high Long overshoots with tendency to low-frequency oscillations. Adjust the correction error (overshooting) to minimum by means of the parameter TiM. Select the Tim value as small as possible. Optimally set speed controller Kp value, Ti value are optimal No overshooting of the speed. TiM value optimal There is no speed error occuring. Software – Manual N-Drive 3xx Version 2017 / V1 66 Field weakening mode Field weakening at synchronous motors 13 Field weakening at synchronous motors 13.1 Field weakening mode The field weakening mode at synchronous motors with surface magnets is only possible within a small range (max factor 1.2) and thus, not economically viable. At synchronous motors with integrated magnets (salient-pole machines) it is possible to achieve speed ranges up to the factor 4. At optimal rating the motor and the servo can in this case be dimensioned smaller. Note: If the field weakening (power supply switch-off, error switch-off, etc.) fails at max. speeds, the motor can generate high induced voltages. For devices connected to the power supply the threshold voltage is 400 V or 800 V. For batterydriven devices the counter voltage must always be inferior to the battery voltage. If the devices or batteries have no external protective circuit they may be destroyed in case of motor overvoltages. Presettings Motor dates Setting parameters - Field weakening Parameter Id nom nominal Id-current 100 % Id min min. Id-current -50 to -80 % from set current at motor I nom eff V red Output voltage for the field weakening (90 to 50 %) V Kp Control amplification for the field weakening (500-2000) V Ti Rated time field control (0-2000) Note: tendency to oscillate 67 Address 0xb2 0xb5 0x8b 0x8c 0x8d Version 2017 / V1 Software – Manual N-Drive 3xx Field weakening at synchronous motors Field weakening mode Without field weakening The speed (blue characteristic) is not reached at max. output voltage. Id –current (light blue characteristic) is controlled to zero. After the acceleration to the braking (idle speed operation) the Iq –current (red characteristic) is at a low value. With field weakening The speed (blue characteristic) is reached. Id-current (light blue characteristic) is compensated during the field weakening. At motors with surface magnets a high Id current flows for only a small increase in speed. After the acceleration to the braking (idle speed operation) the Iq –current (red characteristic) is at a low value. Software – Manual N-Drive 3xx Version 2017 / V1 68 Torque control Torque control 14 Torque control 14.1 Torque control Analog or digital command value as torque command value. Analog command value 10 V or digital command value (0x90 = 32767num) correspond to 100 % Imax The torque command value signal is directly transmitted to the current converter via the torque ramps (M R-Acc, M R-Dec). When there is no speed limiting (N-lim 100) the idle speed is only limited by the max. voltage. When the speed limit < 99 % the speed controller starts limiting. Analog 1 skaliert or M set (dig) display the torque command value. Ncmd and Ncmd (ramp) display the numerical value of the limiting (0..99 %=0..32350) Amplification parameter in the speed controller Kp> 20, Parameter TiM =0 (no integral value) 69 Version 2017 / V1 Software – Manual N-Drive 3xx 15 Position controller parameters 15.1 Setting of the position controller Setting window for the position controller parameters. For further settings please refer to the pages 'position' and 'oscilloscope'. Position speed Parameter Function Kp Proportional amplification Z Factor Ti Integration time Tv Rate time TiM Max. integration time memory Reference position Parameter Function Speed compared to the reference Speed to Speed from Reso Ed Dec-Ramp position Loop speed Setting range 0 to 200 Presetting Units 70 num Step 1=0.1 ID address 0x6a 1 to 100 1 to 1000 0 to 100 0 0 0 0.75 0.75 1 0x6b 0x6c 0x71 Setting range 10 to 32000 Presetting 3000 Units num Step 1 ID address 0x76 10 to 2000 500 num 1 0x77 0x75 0x78 Setting range 0 to 2000 0 to +/-32676 Presetting 100 0 Units num num Step 1 1 ID address 0x79 0x72 ms ms % Switching of 'ramp acc' or 'limit' Parameter position Paramter Function Tol window Window - position message Ref- Off Zero offset ND-Scale Software – Manual N-Drive 3xx Version 2017 / V1 70 Setting of the position controller Position controller parameters Setting of the position controller Position controller parameters Pos->Speed The amplified position error is the speed command value. Proportional control amplification KP Proportional amplification position control circuit. Determines the slope of the deceleration ramp. Formel Note: The position control is switched off when no KP-vaue is entered. Dynamical control amplification (only effective in the target range) Ti Integral part Td Differential part TiM Threshold value integral part Address 0x6a 0x6b 0x6c 0x71 Pos reference run The zero point of the incremental measuring system is determined by means of the reference run. Speed to Speed from Reso Ed Speed to the limit switch. The limit switch is passed depending on the speed. Reverse speed back to the zero pulse. (loop speed) Ref-Ramp The ramp of the reference run is selected from the ramps RCW-Acc and Ramp-lim. Pos parameters Tol Position tolerance window (numerical value) window Reference Mechanical zero offset (numerical value) Offset ND-Scale 0x76 0x77 0x75 Selection 0x79 0x72 0x7c One motor revolution corresponds to the numerical value of 65536. The position command values or the parameter values which are sent from the control via RS232 or CAN are immediately processed. 71 Version 2017 / V1 Software – Manual N-Drive 3xx Position controller parameters Setting of the position controller Position setting window Position controller Block diagram with the input fields for the control parameters and display fields for numeric values. The position error Pos error is calculated at the summing point by subtracting the actual position value (pos actual) from the position target value (pos dest). If the error is inferior to the adjusted tolerance value, this state will be displayed in the field 'tol'. At enable the position target value (pos dest) is proceeded as position command value (pos cmd). The position error is calculated at the summing point by subtracting the actual position value (pos actual) from the position command value (pos cmd). The resulting error value is displayed in the field 'speed error' (N error). When the enable states (Ena, GO), the output stage switches (Lim-, Lim+), and the position control amplification (posKp>0) are active (green), the position error (pos error) represents the input to the Pos -> Speed and Pos -> Current controllers. For both controllers the proportional amplification (Kp), the integral term (Ti), the differential term (Td), and the memory limiting for the integral term (Tim) are adjusted. This results in the current command value (I pos). Reference run (Referce traverse) Block diagram with the input fields for the control parameters and display fields for numeric values. Settings Speed to Speed from Offset Speed to the reference switch Reverse speed from switch to zero pulse Mechanical zero offset Software – Manual N-Drive 3xx Displays Ramp Acc Ramp Dec Ramp-Limit Acceleration to speed (ref. switch) Deceleration to reverse speed (selection 'dec-ramp') Deceleration to reverse speed limit Version 2017 / V1 72 Setting of the position controller Position controller parameters N-Drive2-NDrive-Pos-funktionen Acceleration: Rcw-Acc Constant run: N-Lim Deceleration: Rcw-Dec Acceleration time tb to max. speed in ms. Acceleration a = v / tb Speed limit < max. speed. (max. speed (100 %) = 32767 num) For position control, adjust to < 10 ms Setting via the parameter window ‘position’ (Pos->Speed KP). The slope of the deceleration results from the proportional amplification. Deceleration time T Ramp (tv) from max. speed (32767 num) to zero, displayed in ms in the window 'position' Deceleration a in m/s² a = v / tv Example v = 3m/s, tv = 0.261 v = max. velocity in m/s tv = deceleration time (T Ramp) in s a = 3 / 0.261 = 11.5 m/s² Calculating Kp from a given speed and deceleration time Kp = √ a x 2603 / v Kp = √ 11.5 x 2603 / 3 = 99.9 % Ramp target distance s = v² / s x a s = 9/ 2x 11.5 = 0.391 m Conversion of the units for position control Actual position value range Pulses/rpm Max. value +/-2147483647 (31Bit-1) Resolution (smallest value) Example Positioning axis 5mm slope/rpm 73 Resolver 65536 pro rpm Incremental encoder 65536 pro rpm 16 (65536/4096 (12Bit)) Travel 1000 mm = 200rpm 200rpm = 13107200 Resolution 65536/4096 = 16 65536/Ink x4 Incremental encoder 2048 inc./rpm Travelg 1000mm = 200Upm 200rpm = 1638400 Resolution 65536/8192 = 8 Version 2017 / V1 Software – Manual N-Drive 3xx Position controller parameters Reference run 15.2 Reference run A reference run is initiated in order to determine the axis reference position. Speed to Speed from Reso Ed Dec-Ramp Rcw Acc R-Lim Speed, moving to the limit switch. The limit switch is passed depending on the speed. Speed, reverse run to the limit switch rising edge (Reso) or to the zero pulse after the limit switch rising edge (Inc.). (loop speed) Correction value at Reso. Enter measurement value ‘zero capture‘ Set the switch for the ramp at speed reversion from ‘speed to’ to ‘speed from’. The ramp programmed at RCW-Acc is used. The ramp programmed at RCW-Lim is used. 0x76 0x77 0x75 Selection 0x35 L 0x7c The reference switches are selected in the parameter field ‘digital inputs‘. After the machine and the enable (RUN) are switched on, the reference run (Start Ref Drive) is started via a digit input ( Din1, Din2 ) or the interface (CAN-BUS, RS232 0x78). Note: Driving commands such as Start Ref drive, N cmd , etc. are recognized only after 5ms after the enable. Close or send the enable first, then send the driving commands. Reference run The drive runs to the limit switch at the speed ‘speed to‘, passes the limit switch at loop speed ‘speed from’ and returns. With a reference switch the drive runs in a positive direction loop, and in a negative direction double loop. The device position zero point is set after the limit switch rising edge at the incremental encoder zero signal. At the resolver the absolute value of the position (within half a motor revolution) is saved at the limit switch rising edge (zero capture). The mechanical zero point can be shifted in positive or negative direction by means of the parameter ‘Offset’. Reference switch Ref&LimitPLUS Ref&LimitMinus RefPLUS Limit switch - positive rotation direction is the reference switch Limit switch - negative rotation direction is the reference switch The switch rising edge in positive rotation direction is the reference switch independently from the limit switches Via the selection window Dec-Ramp (parameter field servo) the delay is switched from Ramp-Limit to Ramp-Dec when changing from Speed to to Speed from. Software – Manual N-Drive 3xx Version 2017 / V1 74 Reference run Position controller parameters Reference run functions 75 Version 2017 / V1 Software – Manual N-Drive 3xx 15.3 Position controller optimization Amplification setting Pos->Speed The amplified position error provides the speed command value. Proportional control amplification Kp The proportional amplification for the position controller determines the slope of the deceleration ramp. Note: The position control is switched off when no Kp value is entered. Complete presentation Dynamic control amplification, (only effective during ramp-up to final position) Ti Integral component Tv Differential component TiM Threshold value - integral component T Ramp Position ramp time, ramp-up to final position, Delay time (in ms) from max. speed. Position run Acceleration is determined by the parameter Ramp Acc. A travel at even speed is determined by means of the parameters Speed Limit. The ramp-up to final position is determined by the Kp amplification of the position controller. The deceleration time from 100 % speed to zero speed is displayed in the field 'T Ramp'. A small Kp amplification results in a long deceleration ramp. A high Kp amplification results in a short, steep deceleration ramp. If the Kp amplification is too high, the axis will overshoot and oscillate in the target position. The optimal time ramp is as long as possible and as short as necessary. Detailed presentation Position parameters Tol window Position tolerance window (numeric value) When pos-actual < tol window the output O Toler is set to 1 and displayed as state 'Tol' Reference Offset Zero position shift (numerical value) The mechanical zero position is shifted in positive or negative direction. One motor revolution corresponds to a numerical value of 65555. The position command values or parameter values sent from the controller via the RS232 or the CAN are immediately executed. Software – Manual N-Drive 3xx Version 2017 / V1 76 Position controller optimization Position controller parameters Position scaling Position controller parameters 15.4 Position scaling Display factor for the position values The display of the values for Pos dest, Pos cmd, and Pos actual is adjusted by means of the parameter ND-Scale (0x7c, Pos-display factor) in the window 'position'. At zero the display corresponds to the numerical value (1 motor revolution = 65536 num). Adaption of the display to the feed value Calculate the conversion factor necessary for converting the feed distance to motor revolutions. For the display this factor must be multiplied by the constant 65536.000 (corresponds to 1.000 mm per revolution). Example: distance in mm Slope 5 mm Gear i=20 Conversion factor for one revolution 1/5 *20 = 4 Position display factor 65536.000* 4 = 262144.000 NDrive scale = 262144.000 Displayed value in mm for Pos dest, Pos cmd, and Pos actual Example: angle in degree Transmission: 1 degree = 10 motor revolutions Conversion factor for one revolution = 10 Position display factor 65536.000* 10 = 655360.000 NDrive scale = 655360.000 Displayed value in degree for Pos dest, Pos cmd, and Pos actual 77 Version 2017 / V1 Software – Manual N-Drive 3xx Frequency converter parameters Position scaling 16 Frequency converter parameters Frequency control without feedback encoder Setting field for the frequency converter in the field motor motor values(FU) For standard motors with mains operation the data for 50/60 Hz operation and star-delta circuit are often written on the type plate. These data are internationally standardized. For motors with converter mode the rated operating point is at a fixed frequency, usually above the 50/60 Hz power supply frequency. Further data are not always completely indicated by the manufacturers. Partly the rated speed at the rated operating point (rated frequency, rated load) is not indicated or cosphi is not indicated. Partly the values are unclearly specified, e.g. voltage refered to phase to phase (terminal voltage) or the phase voltage (terminal to star point) or dc bus voltage. Please check the manufacturer data and dimensions carefully (V, VAC, VDC, A, Arms, etc). Rated data Power supply frequency Rated power Rated voltage Rated current Rated speed Cosphi Designation NDrive Fnom Motor example 50Hz 50 Motor example 60Hz 60 Dim. Hz Unom Inom Nmom Cosphi 0.56 220-240, 360-420 2.33-2.25, 1.35-1.30 2820 0.85 0.63 255-275, 440-486 2.26-2.18, 1.30-1.26 3385 0.85 kW V A rpm By means of the drive internal function ’calc from motplate’ and using the above mentioned rated data it is possible to determine further values for the motor model. (Page ‘Auto’ in NDrive or see table further below). The updating of the display in the NDrive is effected during the offline-online process. (Switch off and on again the RS232 communication.) Software – Manual N-Drive 3xx Version 2017 / V1 78 Frequency converter parameters Frequency converter parameters 16.1 Frequency converter parameters Setting window for the frequency converter control parameters Parameter FU start T-DC U-DC U min F min U eck F eck Function Setting range Presetting Unit Step Id address Pre-magnetization time Pre-magnetization dc voltage Minimal voltage (boost) Minimal frequency Maximale voltage Frequency at max. voltage 10 to 2000 0 to 20 0 to 100 0 to 100.0 0 to 100.0 1 to 1000.0 250 5 10 10,0 100.0 50.0 ms % % Hz % Hz 1 1 1 0.1 0.1 0.1 0x07 L 0x08 L 0x0a L 0x0b L 0x0c L 0x0d L Description FU start T-DC U-DC Umin Fmin U eck F eck Current I Parameter FU stop T-DC U-DC U min F min U eck F eck Pre-magnetization time Delay between the switch-on and the start of the frequency. Pre-magnetization dc value Minimal voltage (boost) at motor standstill. U/F characteristic is raised. Minimal frequency at motor standstill. Maximal output voltage at base freuquency. Base frequency for a max. output voltage. Function Setting range Presetting Unit Step Id address Braking current time dc value for the dc braking Minimal voltage (boost) Minimal frequency Maximale voltage Frequency at max. voltage 10 to 2000 0 to 20 0 to 100 0 to 100.0 0 to 100.0 1 to 1000.0 0 0 0 0 0 0 ms % % Hz % Hz 1 1 1 0.1 0.1 0.1 0x07 H 0x08 H 0x0a H 0x0b H 0x0c H 0x0d HL Description FU stop T-DC U-DC Umin Fmin U eck F eck Current I 79 Braking current time Delay between the reaching of F-DC and the switch-off of the current feed. Pre-magnetization dc value Minimal voltage (boost) at motor standstill. U/F characteristic is raised. Minimal frequency at motor standstill. Maximal output voltage at base freuquency. Base frequency at stop operation Version 2017 / V1 Software – Manual N-Drive 3xx Logic Logic setting window 17 Logic 17.1 Logic setting window Preliminary setting window for digital inputs and outputs Inputs Limit1 Limit2 Din1 Din2 Outputs Programmable digital input, with preference given to an output stage switch and reference switch Programmable digital input, with preference given to an output stage switch and reference switch Programmable digital input Programmable digital input Dout1 Dout2 Dout3 Programmable digital output (operant and comparison variable) Programmable digital output (operant and comparison variable) Programmable digital output (operant and comparison variable) Dout4 Programmable digital output (operant and comparison variable) Dout4 is not available for all units Var1 bis Var4 Comparison variable Software – Manual N-Drive 3xx Version 2017 / V1 80 Digital inputs Logic 17.2 Digital inputs Digital inputs Select function Click the down arrow to open a drop-down menu showing a list of function options. Click the required option. The selected function is highlighted in blue and is transferred to the display field by clicking it. Select the switching functions AL = Active Low (e.g. output stage switch) AH = Active High Saving The function is saved in the RAM and activated by pressing the 'enter' key. The state of the output stage switches inputs Limit1and Limit2 are displayed in the field 'state' as Lim+ and Lim-.. Example Digital inputs Limit1 Limit2 Din1 Zuordnung-Eingänge Ref & Limit Plus Ref & Limit Minus Ref Plus Limit Plus Limit Minus Limit Plus &Minus Cancel Error(s)s [Start ]Ref Drive Speed Ramp 0 [Start] Dest > Var1 [Start]Dest > Var2 Ncmd Reverse [Preset] Pos = Var3 [Capture] Var 3 = Pos [Capture ]Var 4 = Pos [Switch] Spd Ain1 / Ain2 [Switch] Spd !Var1 / !Var2 I limit (dig) N clip (neg & pos) [Switch]Cmd = !Dig/Ana Speed Ramp 0 +Pos Hand wheel Brake Car recu_disab rising bank1,falling bank2 [Start] Dest = Var1,2,3,4 [Start] cw = Var1,2,3,4 Function selected Output stage switch (+) as reference switch (AL active low) Output stage switch (Al active low) Start reference travel (AH active high) Funktion Limit switch positive direction is also the reference switch Limit switch negative direction is also the reference switch Referen ce switch positive direction Limit switch positive direction Limit switch negative direction Limit switch positive and negative direction Delete error memory Start reference run Speed command value internally switched to 0 (during speed 0 active) Position variable1 is started Position variable2 is started Command value polarity is switched over Actual position value is set to variable3 Sets the variable 3 as position (target) and travels to the position Sets the variable 4 as position (target) and travels to the position Switching-over command ‘command value Ain1 or Ain2‘ Switching-over command ‘command value Ain1 or Ain2‘ Current limiting to I limit Speed limiting to N clip Addition command value digital +analog setting Command Mode Digi+Ana Speed Incremental command value from the hand-wheel encoder (2nd counter input) Regenerative braking function Current setting at N-Lim+ and N-LimRegenerative braking function switched off PARA_UPDATE Pos_kombi Cw_kombi The inputs End1, End2 (Limit1, Limit2) are default set to output stage switch function. However, it is possible to assign them to any of the input functions Din1, Din 2 available. 81 Version 2017 / V1 Software – Manual N-Drive 3xx 17.3 Digital outputs Digital outputs The parameter selected in the first column of the drop-down menu are compared with the variables in the third column by means of the operands (second column). The logic result of the comparison is given at the selected digital output as low (<1 V) or high (>10 V) value.. Click the arrow keys to open the drop-down menu. Select the assignment. The selected function is highlighted in blue and transferred to the display field by clicking it. . The output functions can be modified during operation. The function is saved in the RAM and activated by pressing the 'enter' key. Example Digital outputs Dout1 Dout2 Selected function Current superior to variable 3 Speed equal to variable 4 Note: When inductances are connected (relays, brakes, etc.) connect an over-voltage protective device such as recovery coils or varistors. The output driver is switched off in case of over-voltages. Assignment of the output parameters (selection) I_cmd I_actual N cmd Ramp N actual Pos cmd Pos actual I_error N error Pos error Brake Function ID address Current (I) command value (Speed controller output) Current(I) actual value Speed command value Speed actual value Position command value Position actual value Current(I) error Speed error Position error Brake control signal 0x26 0x20 0x32 0x30 0x6e 0x6d 0x23 0x33 0x70 0xF2 All parameters of the list ‘measured value selection' can be assigned to the respective outputs. Operands Function Variable Function Off On 1Hzz = != > < abs> abs<> tol> Tol< >= <= hyst>= Hyst<= window off on Test equal not equal superior to inferior to Absolut valuesuperior to Absolut value inferior to Tolerance input TOL-wind Tolerance input TOL-wind superior or equal to inferior or equal to Hysteresis at >= Hysteresis at <= Tolerance window +/-25 % 0 1 VAR1 VAR2 VAR3 VAR4 Ain1 Ain2 Logic signal zero Logic signal 1 Numerical value of the entered variable fields Software – Manual N-Drive 3xx Numerical value of the voltages across the analog inputs Version 2017 / V1 ID address 0xd1 0xd2 0xd3 0xd4 82 Digital outputs Logic Digital outputs Logic Outputs assigned on Status-Map and Warn-Err-Map Display of the state Ena NcR0 Lim+ LimOK Icns T-Nlim P-N N-I 10 Hz Ird-TM Ird-ANA lwcns RFEpulse M+D HndWhl Function Enable drive Speed command value = 0 (drive stopped) Limit switch plus assigned Limit switch minus assigned Drive ok (no uncontrolled control-voltage reset seen) Current is limited to the continuous current level Speed-limited torque mode active Position control possible Speed control possible Acutal speed less than 0.1% (standstill) Reference switch tripped Calibration move active Calibration move completed (position calibrated) Position within tolerance window Drive is ready (BTB/TDY contact is closed) De-energized brake with motor active Speed internally inverted General speed limiting (if ≤ 90 %) possible Additional switchable positive speed limiting possible Additional switchable negative speed limiting possible Current limiting (switchable) reached Actual current limit reached Current limited (speed) Current derating (power-stage temperature) possible Current limited to the continuous current (power-stage temperatue) Additional current limit if frequency less than 10 Hz Current limit due to motor temperature reached Current derating due to analog input (if ≤ 90 %) possible Current peak value warning Pulsed RFE-input monitoring active free Hand-wheel function selected ID address 0x40 Dec Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Bit 16 Bit 17 Bit 18 Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Bit 25 Bit 26 Bit 27 Bit 28 Bit 29 Bit 30 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 16384 32768 65534 131072 262144 524288 1048576 2097152 4194304 8388608 16777216 33554432 67108864 134217728 State to digital outputs Set output (Dout1, 2, 3) onto the Status-Map via the drop down menu. Set function to = (inverted on !=) Select variable. Select state values (Dec) from the table (multiple state values possible) and write them into the selected variable (Var1-Var4). Example: Feedback that the drive is enabled. Output 2 Dout2 , Status-Map , On Variable Var4 State value Dec=1 (drive enabled) 83 Version 2017 / V1 Software – Manual N-Drive 3xx Logic Logic links 17.4 Logic links Fault or warning signals to digital outputs. Set output (Dout1, 2, 3) onto the Warn-Err-Map via the drop down menu. Set function to = (Invertiert auf !=). Select variable. Select Warn-Err values (Dec) from the table (multiple values possible) and write them into the selected variable (Var1-Var4). Example: Feedback that the power voltage supply is switched on. Dout1 , Warn-Err-Map , On Variable Var3 Error value Dec=32 (POWERVOLTAGE , no power supply voltage) Display on the servo Fault message on NDrive NOREPLY-NoRS Description ID address 0 1 2 3 4 5 6 7 8 9 A BADPARAS POWER FAULT RFE FAULT BUS TIMEOUT FEEDBACK POWERVOLTAGE MOTORTEMP DEVICETEMP OVERVOLTAGE I_PEAK RACEAWAY B C D E F USER I2R RESERVE ADC-Int BALLAST Defective parameter Output stage fault Defective safety circuit Transmission fault BUS Faulty encoder signal No power supply voltage Motor temperature too high Device temperature too high Overvoltage >1.8 x UN Over-current 300 % Racing (without command value, wrong direction) User - Fault selection Overload Display on the servo RS232 interface not plugged or disturbed REGID0x8f Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Dec 1 2 4 8 16 32 64 128 256 512 1024 Current measuring fault Overload of the ballast circuit Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 2048 4096 8192 16384 32768 Fault message on NDrive Description ID address 0 1 2 3 4 5 WARNING_0 ILLEGAL STATUS WARNING_2 Inkonsistent device identification RUN signal FE signal inactive POWERVOLTAGE 6 7 8 9 A B C D E F MOTORTEMP DEVICETEMP OVERVOLTAGE I_PEAK Power supply voltage missing or too low Motor temperature > 87 % Device temperature > 87% Overvoltage >1.5 x UN Over-current 200 % I2R Overload > 87 % BALLAST (unit dependent) Overload of the ballast circuit >87 % Software – Manual N-Drive 3xx Version 2017 / V1 REGID0x8f Bit 16 Bit 17 Bit 18 Bit 19 Bit 20 Bit 21 Dec 65534 131072 262144 524288 1048576 2097152 Bit 22 Bit 23 Bit 24 Bit 25 Bit 26 Bit 27 Bit 28 Bit 29 Bit 30 Bit 31 4194304 8388608 16777216 33554432 67108864 134217728 268435456 536870912 1073741824 84 Diagnosis window Diagnosis 18 Diagnosis 18.1 Diagnosis window NDrive-Diagnose-alles-1 Setting window for the diagnosis Manual Read / Write Track Information Zeige alle Register Zeige ausgewählte Register Auto-Reso Auto-optimize Fehler-Historie Script 85 Direct read or write of the parameter values Display of the numeric value of the selected parameter Information about transfer errors Parameter list with parameter Ids List of all parameters selected and their parameter Ids see page AUTO see page AUTO not yet implemented not yet implemented Version 2017 / V1 Software – Manual N-Drive 3xx Diagnosis Manual read/write 18.2 Manual read/write Direct reading and entering of the parameter values Note: only for service! Reading parameters: Enter the parameter address into the input field ID register. Key lesen Click it Below the input field the parameter designation and its contents is displayed as numerical and hex value. Writing parameters: Enter the parameter address into the input field ID register. Enter the value for the selected parameter in the input field Value. Click key ‘write‘ The parameter values are immediately transferred. NDrive-Manual-RW-de-1 18.3 Track display field Track Display of the parameter values The numerical values and hex values (0x…) of the selected parameters are displayed in the track display. Click the arrow key to open the scroll menu for the selection of a parameter value. Teh value is selected by means of the arrow keys or the scroll bar in the scroll field. The selected value is highlighted in blue. When the value is selected the scroll field closes. Note: Alle parameter values can also be displayed on the oscilloscope Information Display for current states (no input possible) Software – Manual N-Drive 3xx Foreground Speed of the foreground program Motor pos spikes Actual speed value error RS232 resync Transmission error RS232 CAN overruns Transmission error CAN-BUS Mode Mode bit setting Version 2017 / V1 86 Information Diagnosis 18.4 Information Display field for registers Show all registers All 255 registers are shown in a table. The register contents cannot be modified. Only the registers which are important for the user are display in a table. The registers can be selected via the file ‘Reglist.txt‘. The register contents cannot be modified. Show selected registers Selection in the footer Close Re-read Save registers Print registers 87 Display field is closed The parameter values are read again from the servo. The displayed registers are written into a file. The displayed registers are printed. Version 2017 / V1 Software – Manual N-Drive 3xx Monitor Measured values 19 Monitor 19.1 Measured values States Ncmd Ramp N actual Icmd Ramp Iact monitor I actual D I actual Q I2t P-Motor DC-BUS P-Regen Tmotor Tigbt Tair Ireda Vout Function Speed command value after ramp and limit Actual speed value Current command value after ramp and limit Actual current value (filtered) Actual current value D (reactive current) Actual current value Q (active current) Capacity I2xt Motor power Bus circuit voltage Ballast power Effective motor temperature Effective output stage temperature Effective air temperature in the servo Effective current limit Output voltage Software – Manual N-Drive 3xx Unit num num num Range 0 to +/-32767 0 to +/-32767 0 to 600 ID address 0x32 0x30 0x26 num num num num num num num num num num num 0 to 600 0 to 600 0 to 4000 0 to 4000 0 to +/-32767 0 to 4000 0 to 32767 0 to 32767 0 to 32767 0 to 600 0 to 4000 0x28 0x27 0x45_L 0xf6 0xeb 0x45_H 0x49 0x4a 0x4b 0x48 0x8a Version 2017 / V1 88 Recuperation for vehicles (Brake Car) Options 20 Options 20.1 Recuperation for vehicles (Brake Car) Setting BAMOCAR parameter ‘Brake Car‘ at torque control Only positive torque command value Activate function on the page ‘logic’ Set a digital input to ‘Brake Car’. (Select Brake Car via the drop-down menu) Switched on at Din2 = higher braking torque Enter the values on the page ‘settings/parameters/speed Input parameters : Nmax speed value for 100% speed Input parameters : N-lim speed limiting at torque control Braking current at torque command value 0 (minimal braking torque) Input parameters: N-lim+ (Function changed for minimal braking torque) Braking current at switched-on brake pressure-contact (e.g. brake light) Input parameters: N-lim- (Function changed for increased braking torque) Rotation direction at Brake Car The torque command value must always be positive. Changing the rotation direction at analog command value via Scale. (positive value = rotating clockwise, negative value = rotating anti-clockwise). Changing the rotation direction at digital and analog command value. Select a digital input (e.g. Din1) on the page ‘Logik‘ as N cmd reverse. The direction of rotation can be selected by means of the switch position. 89 Version 2017 / V1 Software – Manual N-Drive 3xx Automatic setting functions Setting window Auto 21 Automatic setting functions 21.1 Setting window Auto Special function Function idle tuning still tuning rotating phasing still phasing red DC-current Analog-Offset Tacho-Offset Calc from motplate Motor parameters Function Ls-q Ls-d Rs Lm R-r TC-Stator TC-Rotor FB-Offset Software – Manual N-Drive 3xx Description ID 0x85 0 1 2 4 not used not used not used Automatic reading of the rotor angle (Reso-Offset) Fixed current feed angle. Set by means of Reso-Offset Automatic adjustment of the analog inputs Automatic adjustment of the segment offset at bl-Tacho Calculation of the motor data acc. to the type plate 6 Description Stator leakage inductance in μH (without comma), at ACIM Lsd = Lsq ID 0xb1 Stator resistance in mΩ (without comma) Main inductance in 10 μH (without comma) Rotor resistance in mΩ (without comma) Lm/Rr in ms (without comma), rotor time constant Encoder offset angle Version 2017 / V1 7 8 0xbb 0xbc 0xb3 0xb4 0xb6 0xbd 0x44 90 Setting window Auto Automatic setting functions Motor Typenschild Function N nom F nom U nom Cos Phi I max eff I nom eff M-Pole Id nom Id min Messwerte Look-up Vdc-Bus Description Rated speed at rated voltage Rated frequencies at rated voltage nominal voltage Motor peak current effective Motor continuous current effective Motor -Pole reactive current Minimum reactive current DC connection voltage in V DC link voltage Num 0x1a 0xeb Note: For the automatic adjustment Command Mode must be set of Digital Speed. After the execution of the auto-functions the correct values must be saved on the EEPROM level0. Do not used functions which have not been released (currently ‘tuning still, tuning rotating, pasing still’). 91 Version 2017 / V1 Software – Manual N-Drive 3xx Automatic setting functions Tuning still (0x85-1) 21.2 Tuning still (0x85-1) Function not yet released 21.3 Tuning rotating (0x85-2) Function not yet released 21.4 Phasing still (0x85-3) Function not yet released Software – Manual N-Drive 3xx Version 2017 / V1 92 Phasing still (0x85-3) Automatic setting functions 21.5 Measuring the encoder offset (phase angle) Execution of phasing red (0x85 -4) Check the no. of motor poles (MOTOR-Pole) and correct, if necessary. Limit the motor current: Set the parameter Inom eff in the field ‘motor’ to max. 30 % of the rated current value. Set the rotation speed: Set the parameter Speed from in the field ‘pos-reference‘ to 3 % of the rated speed. Apply the power supply to the device, Enable open Function Message at NDrive 7-segment display Wait for RUN= 1 (enable) 40 Current ramp Rated value reached Output rotating field End End, wait for RUN=0 (switch off FRG) 41 42 Error 47 48 Click function - request phasing Switch on enable within 10 s Enable closed Current built up (rotation starts) Pole angle and reading of the no. of motor poles executed Correct end 43 49 Error switch-off Enable switched off during the measuring process Time out , measuring time exceeded During the automatic phase angle reading the states are shown in the 7-segment display of the device (sequence: 4-0, 4-1, 4-2, 4-3, 4-9). When the no. of motor poles and the connection are correct, the motor rotates clockwise for one revolution (electric periode (360degree) x no. of poles/2). If the motor rotates more than one revolution, the no. of poles is too high. If it is less than one revolution, the no. of poles is too small. If the motor rotates anti-clockwise check the motor connection. At End, Wait for RUN=0 (49) the result is transmitted to the parameter FBOffset (0x44). Switch off enable. After reading EEPROM level 0 the value is correctly displayed in ‘Feedback Offset’. Set the motor current limiting and the reference run again to the original values. Write the data into the EEPROM level 0!! old value new value Checking the encoder offset setting, fine adjustment Operate the motor without load at approx. 50 of the rated speed. Read the value on the page ‘speed at the parameter Vd (0x2a). IF the value is superior to 100, adjust this value to minimum by means of slight changes in ‘setting encoder offset (page ‘settings 0x44). Read the changed value to the EEPROM level0. 93 Version 2017 / V1 Software – Manual N-Drive 3xx 21.6 Preset current feed angle (0x85 – 5)/fixed motor position (0x85-5) When a current feed angle is preset (angle) the rotor (motor shaft) is moved into this angle and held. Reduce the current limit for the rated current Inom eff to 30 %. (DC current feed is controlled to rated current, no rotating field). The function is started as follows: Preset the requested angle by means of the parameter FBOffset (0x44) on the page ‘settings’. Apply the power supply to the device, enable open Function Description 7-segment display Click the function ‘start dc current The motor shaft rotates to the preset feed‘. angle. Switch on enable The motor shaft stops at the new angle. ------- As long as the enable is closed, a new angle can be preset in the field ‘motor parameter FB-Offset’ on the left (yellow field). When opening the enable, the function is stopped. Note : For further motor operation the correct value for FB-Offset must be entered and saved (level 0). If the FB-Offset value is incorrect, the drive may rotate or move uncontrolled! Software – Manual N-Drive 3xx Version 2017 / V1 94 Preset current feed angle (0x85 – 5)/fixed motor position (0x85-5) Automatic setting functions Analog offset (0x85 -6) Automatic setting functions 21.7 Analog offset (0x85 -6) Offset adjustment of the analog inputs. Execute function Apply voltages across the device, enable open Function Message at NDrive Click function ‘start analog offset‘ Switch on enable Correct end 7-segment display 60 69 Error switch-off Enable switched on during the measuring process 66 When the adjusting process is started, 6-0 is shown in the 7-segment display. The adjusting process is finished when 6-9 is displayed. 21.8 Tacho offset (0x85 -7) Adjustment of the segment offset error at brushless tacho systems. Execute function Apply voltages across the device, enable open Function Message at NDrive Click function ‘start analog offset‘ Switch on enable Correct end 7-segment display 70 79 Error switch-off Enable switched on during the measuring process Movement at the rotor detected No tacho connected 76 77 78 When the adjusting process is started, 7-0 is shown in the 7-segment display. The adjusting process is finished when 7-9 is displayed. 95 Version 2017 / V1 Software – Manual N-Drive 3xx Automatic setting functions Calc from Motorplate (0x85-8) 21.9 Calc from Motorplate (0x85-8) Calculation of the motor data for asynchronous motors Enter the motor data of the type plate or the motor data sheet into the left column (highlighted in yellow). After the calculation is finished the resulting values are displayed in the right column and saved in the device. Function Ls-q Ls-d Rs Lm R-r TC-tator TC-Rotor Rs Stator resistor ir Current in rotor Lm Main inductance Lrσ Rotor leakage induct. im Magnetization current Rr Lsσ iμ σ Rotor resistance Stator leakage induct. Current through Lm Complete leakage fact. Software – Manual N-Drive 3xx Description Stator leakage inductance in μH (without comma), at ACIM Lsd = Lsq Stator resistance in mΩ (without comma) Main inductance in 10μH (without comma) Rotor resistance in mΩ (without comma), Lm/Rr in ms (without comma), rotor time constant ID 0xb1 0xbb 0xbc 0xb3 0xb4 0xb6 0xbd General information Various literature display motor models which are identical in principle. Abbreviations used in the diagrams may vary. Differences can only be found concerning physically measurable quantities (T-model) or further abstraction for simplified calculation models (inverse gamma model). Some manufacturers provide additional data such as no. of poles, idle current at a specified idle voltage (= magnetization current), ohmic resistance of the stator winding, stator impedance at a specified frequency, as well as values referring to rotor quantities. These manufacturer data are usually correct and helpful. The real, physical quantities can be measured through direct measuring for stator values and through indirect measuring for rotor values, i.e. by measuring the retroactive effect on the stator. The graphic representation of the motor models does partly not refer to the real, physical quantity but to converted quantities. Version 2017 / V1 96 Calc from Motorplate (0x85-8) Automatic setting functions Basic procedure At operating mode FU (page setting ‘type‘) for new or unknown motors it is possible to check the following assignment first: positive speed command value = clockwise rotating field U, V, W = clockwise rotation = positive actual speed value. Set the values on page ‘settings’ FU left field after U/f-characteristic. Operation in the rated point without load results approx. in the magnetization current. Optimization procedure Connect a load machine with aprox. 20 to 50 % rated torque. Setting of a corresponding torque on the scope side of the NDrive (step generator to torque, drive enabled). Thus, a stationary speed is adjusted. The Lm or Rr value can be changed when the machine rotates (T-rotor = Lm/Rr). The result is immediately effective in the control. The target is to optimize the T-rotor to a higher speed at the same load. At operation this results in a smaller current consumption at the same load torque. The value of the T-rotor (in ms) is not updated by the NDrive until the offline-online process. At a second stage Idnom (NDrive page ‘speed‘) can be varied, field weakening not active (Vred = 0). This can be noticed during standstill (current = magnetization current). When the machine rotates thisvalue is also immediately effective. The target is again a higher speed at the same load. At operation this results in a higher final speed when reaching the voltage limit (max. modulation). Compare the values achieved from the tests with existing manufacturer values. Save them and reset the drive (off-on) . Check the values and functions again. 97 Version 2017 / V1 Software – Manual N-Drive 3xx Automatic setting functions Calc from Motorplate (0x85-8) 21.10 VdcBus Adjustment From firmware FW466 onwards The calibration is made in the factory. In case a component is exchanged it is necessary to re-adjust again. Adjustment of measuring errors errors oft he bus circuit voltage measurement. Zero point adjustment No power supply voltage! Bus circuit 0 V (to be short-circuit.) Start adjustment via key „START“. After approx. 4 seconds the value for VdcBus=0 is calculated. Slope error adjustment After the 0 adjustment it is necessary to adjust the slope error. With bus circuit voltage without ripple: Measure the bus circuit voltage by means of a voltmeter and register the value in Kalibr. Start the adjustment. After approx. 4 sec. the measurement value for VdcBus is displayed (Num). In case there is no exact bus circuit voltage available: Adjustment without power supply voltage: Bus circuit voltage = 0 V Enter 0 V in the field „calibration“ and start the adjustment. Save the determined measured values permanently by means of the EPROM-STORE. Software – Manual N-Drive 3xx Version 2017 / V1 98 Overview Oscilloscope 22 Oscilloscope 22.1 Overview 99 Version 2017 / V1 Software – Manual N-Drive 3xx Oscilloscope Oscilloscope settings 22.2 Oscilloscope settings Screen functions Trigger settings State Colour waiting (0) red waiting (xx) reading green blue drawing idle white Function Display of the last recording and waiting for a new triggering triggered, data are saved Reading of the data from the drive to the pc Display of the data on the oscilloscope screen Frozen data after ‘Stop capture‘ Run Stop Run Option Join Over Time basis (per grid) Pixels connected The display remains and is overwritten Zero line visible Display as num or real values Trigger line visible Channel designation visible Zero Units Trig Label AbsDe Screen colours B Oscilloscope background K Oscilloscope grid Z Oscilloscope zero line T Oscilloscope trigger line Stop Zoom Zoom + Zoom - The screen content is enlarged The screen content is reduced File File left File middle File right Trigger On Edge Level Capture Buf Run Timescale Pre trig Software – Manual N-Drive 3xx The oscilloscope recording is focused via the key field ‘run capture’. The recording is started at the next triggering signal. The recording is cancelled via ‘stop capture‘ and the display is frozen. Version 2017 / V1 Load the oscilloscope file from the pc Save the oscilloscope file into the pc Save the oscilloscope file as excel file Selection of the channel for the trigger function Selection of the trigger function Trigger level (numerical) Resolution, horizontal pixels for all switched-on channels Selection trigger switching function Time unit per horizontal grid line Horizontal shifting of the trigger line. Measured value display before the trigger line. 100 Arrow key for the channel selection Oscilloscope 22.3 Arrow key for the channel selection Field Value Time Delta Value Delta (Time) Channel: Pos: U/Div: Switch cabinet Channel colours 101 Function Value at the first cursor line (numerical or real) Time from the trigger line to the first cursor line Difference values from the first to the second cursor Difference time from the first to the second cursor All measured values from the selection table can be displayed on the oscilloscope. The drop-down menu opens by clicking the arrow key. The required measured value is selected and assigned to the channel no. The channel is switched off at ‘off‘. Channels which are not required must always be switched off! (Off) The value of 100 corresponds to a horizontal grid line. E.g.: At value 50 the zero line of the selected channel is shifted upwards by half a square. Units for a horizontal grid line. E.g.: U/Div = 32768 at N cmd Ramp. (N max parameter = 3000 rpm) The numerical value (32768) of the speed command value corresponds to a horizontal line at 3000 rpm. At cursor request a horizontal line equals 100. Thus, the cursor value 100 corresponds to a speed of 3000. The display of the channel is switched on and off. The switched-off channel remains in the background and is also saved. A colour selection window is opened by clicking the colour key C. Select the new channel colour and accept it by clicking ‘ok’. Version 2017 / V1 Software – Manual N-Drive 3xx 22.4 Trigger settings Test generator for the selection of command values in rectangle functions NDrive-Oszi-Step-Drehzahl-1 Selection Current Generator function is the current command value Torque Generator function is the torque command value Speed Generator function is the speed command value Position Generator function is the position command value 2Step Selection 2 or 3 Step Functions Step1 Value1 for current, speed, or distance Time1 Time for value 1 Step2 Value 2 for current, speed, or distance Time2 Time for value 2 Stop 3 Standstill value for current, speed, or distance Time 3 Stopp time Start Stop Starts or stops the generator function Note: The time inputs (time) may vary acc. to the pc for values >2000. Command value step functions are preset by means of the test generator. The ramps are determined via the parameter settings for the current and speed controller. When the controller enable (RUN/Frg) is active, the drive is started by clicking the field ‘start’ and it is stopped by clicking ‘stop’. The functions can be selected as current, torque, speed, or position values. The value for ‘stop’ at current, torque, and speed should be 0 for standstill. ‘Stop‘ can also be used like ‘step(1,2)‘. Note: Maximal values for step1, step2, and stop At current +/- 330 At torque +/- 32767 At speed +/- 32767 At position +/- 2147483647 At time 32767 Particular attention If the travel distance is limited it has to be ensured that the travel distance of the test settings is within the machine limits. At the test setting ‘current’ and ‘torque’ the drive may rotate at max. speed. Over-speed may be achieved at field weakening. Software – Manual N-Drive 3xx Version 2017 / V1 102 Trigger settings Oscilloscope Display of measured values Oscilloscope 22.5 Display of measured values The recording of the measured values is displayed with the selected colours. The first vertical trigger line is tagged with an arrow symbol at the upper and lower edge of the screen. The second vertical line is the first cursor line. The active second cursor is displayed as horizontal and vertical crossline. The measured values at the first vertical cursor line are displayed at value and saved. The measured value at the second cursor (crossline) are displayed in the fields delta value as difference values to the values at the first cursor. The time from trigger line to the first cursor line is displayed at time. The time between the first cursor line and the second cursor line is displayed at delta time. If the box units is ticked the displayed values are transformed from numerical to real values. 103 Version 2017 / V1 Software – Manual N-Drive 3xx Oscilloscope Parameters on the oscilloscope page 22.6 Parameters on the oscilloscope page The parameters of the page ‘oscilloscope‘ can be changed during the test function. The modifications are transferred to the current parameter set. The result is immediately displayed on the oscillioscope screen after the next triggering. 22.7 Test operation Test Setting : Command mode = digital speed Direct input and execution of speed or torque. Selection via the drop-down menu. Dis : Software enable (only if hardware enable is active) Position in numerical values. Speed or torque Enter the speed value. The entered speed is immediately processed when the key + or - is clicked. The command value is internally set to zero when the ‘stop’ key is clicked. Position Enter the position value. When clicking the key ‘dest.‘ the drive travels immediately at the speed selected at Nmax(Nlim) to the entered position. When clicking the key ‘calib.‘ the drive travels a reference cycle. The entered position is imported as actual position and command value position via the key P. Note : Only for test function. The functions are directly executed! Software – Manual N-Drive 3xx Version 2017 / V1 104 Parameter tables Parameters 23 Parameters 23.1 Parameter tables Motor value settings Short symbol Type N nom F nom U nom U phi I max I nom M-Pole Direction Brake Brake Delay coast stop Feedback F- Pole Offset Inc-Mot 2.Feedback Inc-Out Function see type Rated motor speed Rated frequency Rated voltage Cosinus Phi Max. motor current Continuous motor current No. of motor poles Global rotation direction Brake with/without Brake delay Coasting when not enabled see motor options No. of feedback encoder poles Phase angle feedback Incremental encoder resolution see motor options see motor options Motor Type Short symbol Motor type EC (sinusoidal) AC (induction) DC EC (trapezoidal) Motor - Optionen Short symbol Feedback ROTENC_TTL RESOLVER ABSENC_SC ROT_TACHO ROT DC_TACHO DC_ARM BL_ARM ENC_TTL ENC_SC ABS_SC DC_ARM_VIR SLS SLS_SMO SLS_Usens Analn1-calc Analn2-calc PANA . . 105 Setting range Units Type plate Type plate Type plate Type plate Type plate Type plate 2..48 Switch Switch 0 to 1000 rpm 0.1 Hz 1V Dec 0.1 A 0.1 A num Selection 2..12 0 .. 360 1024..8192 Selection Selection Note REGID address 0x59 0x05 0x06 0x0e 0x4d 0x4e 0x4f 0x5a.8 0x5a.9 0xf1 0x5a.3 0x4a.-0xa7 0x44 0xa6 0x4a.-0x4a.-- ms num 0.1 degree pulses/rpm Function Synchronous servo motor sinusoidal voltage Asynchronous motor DC motor Synchronous servo motor trapezoidal voltage 0 1 2 3 Function Incremental encoder TTL 5 V with rotor position tracks Resolver Incremental encoder Sin/Cos 1Vss with commutation track Rotor position encoder with brushless tacho Rotor position encoder (without tacho) DC tacho generator Armature voltage (internal) EC-AC-motor without tacho Incremental encoder TTL 5 V without rotor position Incremental encoder Sin/Cos 1Vss without commutation track Incremental encoder Sin/Cos 1Vss per motor pole pair Without sensor (DC motor without tacho, without armature voltage measuring) Without sensor not activated not activated not activated not activated Serial encoder system Version 2017 / V1 0 1 2 3 4 5 6 7 8 9 10 11 Address REGID 0xa4 Bit 8..10 Address REGID 0xa4 Bit 0…4 12 13 14 15 16 17 Software – Manual N-Drive 3xx 2. Feedback Off INC-IN INC-OUT HAND Function X8 as position input X8 display only X8 as handwheel input Inc-Out Factor Inc-Out Takfreq. Analog Out Function Display of the unit type Display of the serial no. Axis designation Voltage selection dc/ac Power voltage supply max. bus circuit voltage min. bus circuit voltage Bus circuit measurement dig./anal. Internal/external ballast resistance Ballast resistance power Ballast resistance value( Ohm) BTB message with/without power voltage see clock frequency Selection drop-down list Setting range Type plate Customer Switch Type plate Switch Switch Switch Units Note 1V 1% 1% 1W 1Ω 8kHz 24kHz 20kHz 16kHz 12kHz 8kHz I16 4kHz I8 2kHz I4 Function 0 1 2 3 4 5 6 7 internal 16 kHz internal 8 kHz internal 4 kHz Software – Manual N-Drive 3xx REGID address 0x67 0x62 0xf8 0x5a-19 0x64 0xa5H 0xa5L 0x5a-7 0x5a-1 0x65L 0x65H 0x5a-6 Selection Selection Clock frequency settings Short symbol Clock frequency Address Bit 5..7 Output factor with SINCOS Output with resolver Servo settings Short symbol Type SNr. Achse Mains sel Mains DC-BUS max DC-BUS min ZW-Monitor Regen Regen-P Regen-R BTB Power 0 1 2 3 Version 2017 / V1 Address REGID 0x5a Bit 20...22 106 Parameter tables Parameters Parameter tables Parameters Command (command values) Short symbol Function Setting range Mode Cutoff-digital-cmd Format Ain1, Ain2 Offset Ain1 Cutoff Ain1 see command mode Zero-zone digital command value see command format Command value offset analog input 1 Zero-zone command value analog input 1 Scaling command value analog input 1 Command value offset analog input 2 Zero-zone command value analog input 2 Scaling command value analog input 2 see Ain1, Ain2 mode Selection +/-32767 Selection +/-32767 +/-32767 Scale Ain1 Offset Ain2 Cutoff Ain2 Scale Ain2 Mode Ain1, Ain2 Command mode Short symbol Command mode Digital Speed Analog Speed Analog Torque Digi + Ana Speed Command format Short symbol Command format Ain 1 Off Cmd -Cmd sq(cmd) N-Limit Command format Ain2 Off +Cmd -Cmd * Cmd I-Limit Units Note Num 0x1e Num Num 0x2fL 0x50 +/-32767 Num 0x2fH +/-32767 +/-32767 Num Num 0x2fL 0x50 +/-32767 Num 0x2fH Selection Function Digital speed command value of RS232 or BUS Analog speed command value Analog torque command value Digital plus analog command value 0 1 2 3 Function Open, not used Analog command value 1 Analog command value 1 negated Analog command value 1 quadratic Analog input 1 as speed limit 0 1 2 3 Open, not used Analog command value 2 added to the analog command value 1 Analog command value 2 subtracted from the analog command value 1 Analog command value 2 multiplied by the analog command value 1 Analog input 2 as current limit 0 1 107 Address REGID 0x36 Bit 0...1 Bit 15 Bit 2...3 3 Bit 14 Function Command value plus-minus max. 10 V Command value plus max. 10 V Command value 4 to 20 mA at 500 Ohm 0 1 2 Command value plus-minus max. 10 V Command value plus max. 10 V Command value 4 to 20 mA at 500 Ω 0 1 2 Version 2017 / V1 Address REGID 0x36 Bit 12...13 2 Command mode range Short symbol Mode range Ain1 -10...+10V 0...+10V 4...20mA (+2V...+10V) Mode Range Ain2 -10...+10V 0...+10V 4...20mA (+2V...+10V) REGID address Address REGID 0x36 Bit 4...5 Bit 8..9 Software – Manual N-Drive 3xx Current controller parameter Command values, actual values, control errors (current) Short symbol Function Setting range Units I man I cmd I cmd ramp Iq actual Id actual I act I act monitor Manual current command value Current command value Current command value after ramp Actual active current value Actual reactive current value Total current - actual value Total current - actual value after display filter Active current control fault Reactive current control fault Reference value +/- 2048 +/-2048 +/-2048 +/-2048 +/-2048 +/-2048 +/-2048 Num Num Num Num Num Num Num REGID address 0x21 0x26 0x22 0x20 0x28 0x20 0x5f +/-2048 +/-2048 +/-2048 Num Num Num 0x38 0x39 0x23 Iq error Id error Id ref Current limits, ramps Note Short symbol Function Setting range Units +I max +I con -I max -I con Tpeak I-lim-dig I-red-N I-red-TD Current limit peak current positive Current limit continuous current positive Current limit peak current negative Current limit continuous current negative Tiem peak current Current limit switched via input Current limit controlled via speed Current limit controlled via output stage temperature Current limit controlled via rms current (I2t) Current limit controlled via motor temperature Display rms current + time Display resulting current limit 0...100 0...100 0...100 0...100 0...30000 0..100 0...100 0..32767 % % % % ms % % Num 0..32767 Num 0x4c 0..32767 Num 0xa2 0..32767 0..32767 Num Num 0x25 0x48 I-red TE I-red-TM I2t actual I-lim actual Output stage voltages Short symbol Function Vq Vd Vout Vred Vkp VTi DC-Bus Internal calculated value FOC Internal calculated value FOC Output voltage Starting point field weakening P amplification field weakening I time field weakening Bus circuit voltage Setting range Note 0xf0 0x46 0x3c 0x58 Units Note REGID address 0x29 0x2a 0x8a 0x8b 0x8c 0x8d 0xeb REGID address 0x1c 0x1d 0x2b 0 to 4096 0 to 32767 Control parameters of the current controller Short symbol Function Setting range Units Note KP Ti TiM Proportional amplification Integration time Max. integration time memory 0 to 200 300 to 2000 0 to 100 num ms % 1=0.1 150 1 Software – Manual N-Drive 3xx Version 2017 / V1 REGID address 0xc4 0xc5 108 Parameter tables Parameters Parameter tables Parameters Speed controller parameters Command value, actual value, speed, torque Short symbol Function Setting range Units Analog int Ain1 Analog int Ain2 Dig-Speed Dig-Torque N cmd N cmd Ramp N actual N act monitor N error Analog input 1 internally processed Analog input 1 internally processed Digital speed command value Digital torque command value Speed command value Speed command value after ramp Actual speed value Actual speed value after display filter Speed control fault +/-32767 +/-32767 +/-32767 +/-32767 +/-32767 num num num num num Setting range Units Note REGID address 0xd5H 0xd6H 0x31 0x90 0x5d 0x32 0x30 0xa8 0x33 Note REGID address Limits, ramps, speed, torque Short symbol Function Ramp-sel RCW-Acc RCW-Dec RCCW-Acc RCCW-Dec S-Form RCW-Lim Nmax 100% N-Lim N-Lim+ N-LimFilter see selection ramp sel Acceleration positive speed Deceleration positive speed Acceleration negative speed Deceleration negative speed see selection ramp form Delay emergency stop max. speed for 100% Speed limiting Positive speed limiting Negative speed limiting Speed actual value filter 0...30000 0...30000 0...30000 0...30000 0...30000 600 to 50000 0...100 0...100 0...100 0..7 Selection ms ms ms ms Selection ms rpm % % % num 0x35L 0xedL 0x35H 0xedH 0xc7 0xc8 0x34 0x3f 0x3e 0x5e Control parameters of the speed controller Short symbol Function Setting range Units Note KP Ti Td TiM Proportional amplification Integration time Rate time Max. integration time memory 0 to 200 5 to 100 1 to 10000 0 to 100 Num ms ms % 1=0.1 0.75 0.75 1 109 Version 2017 / V1 REGID address 0x2c 0x2d 0x2e 0x3b Software – Manual N-Drive 3xx Position controller parameters Reference run Short symbol Function Setting range Units Note Speed to Speed from Reso Ed Speed to the reference position Loop speed 10 to 32000 10 to 2000 num num 1 1 Dec-Ramp Acc Ramp or Limit Ramp Switch Position controller Pos->Speed Short symbol Function Setting range Units Note KP Z-Faktor Ti Td TiM Proportional amplification 0 to 200 num 1=0.1 Integration time Rate time Max. integration time memory 10 to 500 500 to 10000 0 to 100 ms ms % 0.75 0.75 1 Position controller parameters Short symbol Function Setting range Units Note Tol-wind Ref- Off Proportional amplification Zero offset num num 1=0.1 1 ND-Scale ND-Offset Pos dest Pos cmd Pos actual Pos error Inc-Out Inc-ext Faktor-ext Display - factor Display - offset Position target Position command value Actual position value Position control fault Increment output Increment 2. feedback Factor 2. feedback 0 to 100 0 +/2147483647 num num 1 1 Software – Manual N-Drive 3xx REGID address 0x76 0x77 0x75 REGID address KP Z-Faktor Ti Td TiM REGID address 0xc9 0x72 0xcb 0xcd 0x6e 0x91 0x6d 0x70 0x7e Version 2017 / V1 110 Parameter tables Parameters Parameter tables Parameters Frequency converter parameters Frequency converter (FU) settings Short symbol Start T-DC I-DC Umin F min U eck F eck Stop T-DC I-DC Umin F min U eck F eck F-sh Function Setting range Units Note dc magnetization time dc magnetization min. voltage min. frequency Voltage at rated speed Frequency at rated voltage ms 1% 0.1 % 0.1 Hz 0.1 % 0.1 Hz 0x07L 0x08L 0x0aL 0x0bL 0x0cL 0x0dL dc magnetization time dc magnetization min. voltage min. frequency Voltage at rated speed Frequency at rated voltage see F-shape ms 1% 0.1 % 0.1 Hz 0.1 % 0.1 Hz 0x07H 0x08H 0x0aH 0x0bH 0x0cH 0x0dH F-shape frequency converter settings Short symbol F-sh Start linear quad/2 quad opt F-sh Stop linear quad/2 quad opt 111 REGID address Function presently only linear 0 1 2 3 Address REGID 0x0f Bit 1..2 presently only linear Version 2017 / V1 Software – Manual N-Drive 3xx Parameters Logic BIT Short symbol Function Limit 1 Limit 2 Din 2 Din 1 FRG (RUN) Digital input limit 1 active Digital input limit 2 active Digital input Din 2 active Digital input Din 1 active Hardware enable active Dout 1 Dout 2 BTB (Rdy) GO Dout 3 Dout 4 Digital output Dout 1 connected Digital output Dout 2 connected Hardware relay output BTB-Rdy connected Internal enable GO active Digital output Dout 3 connected Digital output Dout 4 connected Logic comparison variable Parameter tables Logic parameters Address REGID 0xD8 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Short symbol Function Setting range Units Note 0 1 VAR1 VAR2 VAR3 VAR4 Ain 1 Ain 2 Logic signal zero Logic signal one 1/0 1/0 Logic Logic Numerical value of the entered variable fields +/-32767 num Analog value input Ain1 Analog value input Ain2 +/-32767 +/-32767 num num Setting range Units Note see table dec. dec. hex Default 201 Default 181 REGID address 0xd1 0xd2 0xd3 0xd4 Interface settings CAN-BUS Short symbol Function Rx ID Tx ID BTR Receiving address Sending address Transmission rate Software – Manual N-Drive 3xx Version 2017 / V1 REGID address 0x68 0x69 0x73 112 Parameter tables Parameters Messages, errors, warning messages Error BIT Error message Fault BADPARAS POWER FAULT RFE FAULT BUS TIMEOUT FEEDBACK POWERVOLTAGE MOTORTEMP DEVICETEMP OVERVOLTAGE I_PEAK RACEAWAY USER I2R RESERVE HW-FAIL BALLAST (device dependent) Parameter damaged Output stage fault Defective safety circuit (only active with RUN) Transmission fault BUS Faulty encoder signal Missing power voltage supply Motor temperature too high Device temperature too high Overvoltage >1.8 x UN Over-current 300 % Racing (without command val., wrong direction) User – fault selection Overload NOREPLY-No RS RS232 interface not plugged-in or faulty Address REGID 0x8f Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Firmware is not compatible with the hardware Overload of the ballast circuit Bit 14 Error message Fault Address REGID 0x8f WARNING_0 ILLEGAL STATUS WARNING_2 Inconsistent device determination RUN signal disturbed, EMI RFE signal inactive (without RUN) Bit 16 Warning BIT Bit 15 Bit 17 Bit 18 Bit 19 Bit 20 POWERVOLTAGE MOTORTEMP DEVICETEMP OVERVOLTAGE I_PEAK Power voltage too low or missing Motor temperature >87 % Device temperature >87 % Overvoltage >1.5 x UN Over-current 200 % Bit 21 Bit 22 Bit 23 Bit 24 Bit 25 Bit 26 Bit 27 I2R Overload >87 % Bit 28 Bit 29 Bit 30 BALLAST (device dependent) 113 Overload of the ballast circuit >87 % Version 2017 / V1 Bit 31 Software – Manual N-Drive 3xx Parameters State display Description Ena NCR0 Lim+ LimOK Icns T-Nlim P-N N-I 2Hz Ird-TM Ird-ANA lwcns RFE-plus rsvd2:1 Handrad I actual D I actual Q I2t P-Motor DC-BUS P-Regen Tmotor Tigbt Tair Ireda Address REGID 0x40 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Bit 16 Bit 17 Bit 18 Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Bit 25 Bit 26 Bit 27 Bit 28 Bit 29 Bit 30 Bit 31 Handwheel input selected Measured values Short symbol Ncmd Ramp N actual Icmd Ramp Parameter tables State BIT Function Speed command value after ramp and limit Actual speed value Current command value after ramp and limit Actual current value D Actual current value Q Capacity I2xt Motor power Bus circuit voltage Unit Range ID address 0x32 0x30 0x26 Effective motor temperature Effective output stage temperature Effective air temperature in the servo 0x28 0x27 0x45_L 0xf6 0xeb 0x45_H 0x49 0x4a 0x4b Effective current limit 0x48 Software – Manual N-Drive 3xx Version 2017 / V1 114 Parameter tables Parameters Switch and selection settings Mode BIT Short symbol Reserve SPEED = 0 ENABLE OFF CANCEL CAL-CYCLE d(status)->CAN I-clip on N-clip on Mix ana on Allow sync Handwheel Core option BIT Function Address REGID 0x51 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Drive stop Drive disabled Reference run stopped Current limit in % of the type current active Speed limiting (positive and negative) Digital plus analog speed command value 2. feedback as handwheel Short symbol Function DC-BUS-comp BALLAST_EXT TJ_SPECIAL coast stop IISTINVERSE Analog measured bus circuit value influences Uout External ballast resistor Sensor specialties Coast Stop active, coasting to standstill Inverted actual current value polarity (factory-setting active for DS450, BAMO-D3) Reverse ramp for reference run set from Limit to ‚Dec‘ BTB signal also at under-voltage error messages Analog ZW-voltage watchdog Enable delay Inverted sequence of the Hall signals Hall signal 2 inverted Sensor specialties Motor selection Motor selection Measuring range (Vdc bus, Vdc-Bat) 0 to 5 V (0 = 2.5 to 5 V) Interface RS232 9600 Baud Selection ‚S-ramp‘ active Selection ‚4 ramps‘ active Selection ‚with brake‘ active REFSOFT NOUESP_BTB ANA_UESP BTB_DELAY Hxinv H2inv OL_comp MotorType MotorType ANA_0up lowbd S-ramp 4-ramp MotBrake ACDC PWM-Frequenz PWM-Frequenz PWM-Frequenz NTC delta DC_1QdirVolt DC_field DEAD_2 block DC_1QMV DC_1Q3P Frd<10Hz 115 Clock frequency setting Clock frequency setting Clock frequency setting Motor phase triangle DC 1-quadrant, direct voltage regulation PWM DC field controller Dead band *2 Block current at ROT feedback DC 1-quadrant, min. switching losses DC 1-quadrant, no High-Side, parallel -UB switch <10 Hz switching frequence set to 4 kHz Version 2017 / V1 Address REGID 0x5a Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Bit 16 Bit 17 Bit 18 Bit 19 Bit 20 Bit 21 Bit 22 Bit 23 Bit 24 Bit 25 Bit 26 Bit 27 Bit 28 Bit 29 Bit 30 Bit 31 Software – Manual N-Drive 3xx Parameters Short symbol Ncmd Ramp N actual Icmd Ramp Iact monitor I actual D I actual Q I2t P-Motor DC-BUS P-Regen Tmotor Tigbt Tair Ireda Vout Function Speed command value after ramp and limit Actual speed value Current command value after ramp and limit Actual current value (filtered) Actual current value D (reactive current) Actual current value Q (active current) Capacity I2xt Motor power Bus circuit voltage Ballast power Effective motor temperature Effective output stage temperature Effective air temperature in the servo Effective current limit Output voltage Software – Manual N-Drive 3xx Unit num Range 0 to +/-32767 ID address 0x32 num num 0 to +/-32767 0 to 600 0x30 0x26 num num num num num num num num num num num 0 to 600 0 to 600 0 to 4000 0 to 4000 0 to +/-32767 0 to 4000 0 to 32767 0 to 32767 0 to 32767 0 to 600 0 to 4000 0x28 0x27 0x45_L 0xf6 0xeb 0x45_H 0x49 0x4a 0x4b 0x48 0x8a Version 2017 / V1 Parameter tables Monitor parameters 116
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