CPS235W
User Manual: CPS235W
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SM0541 CP-S235W(C10SM2) SERVICE MANUAL Warning The technical information and parts shown in this manual are not to be used for the development, design, production, storage or use of nuclear, chemical, biological or missile weapons or other weapons of mass destruction; or military purposes; or purposes that endanger global safety and peace. Moreover, do not sell, give or export these items or grant permission for use to parties with such objectives. Forward all inquiries to Hitachi Ltd. Caution Be sure to read this manual before servicing. To assure safety from fire, electric shock, injury, harmful radiation and materials, various measures are provided in this Hitachi Multimedia LCD Projector. Be sure to read cautionary items described in the manual to maintain safety before servicing. Service Warning 1. When replacing the lamp, avoid burns to your fingers. The lamp becomes very hot. 2. Never touch the lamp bulb with a finger or anything else. Never drop it or give it a shock. This may cause bursting of the bulb. 3. This projector is provided with a high voltage circuit for the lamp. Do not touch the electric parts of power unit (main) when the projector is turned on. 4. Do not touch the exhaust fan during operation. 5. The LCD module assembly is easily damaged. When replacing the LCD LENS/PRISM assembly, do not hold the FPC of the LCD module assembly. 6. Use only the cables included with the projector or specified. Contents 1. 2. 3. 4. 5. 6. 7. Features --------------------------------------------------- 2 Specifications --------------------------------------------- 2 Part names ------------------------------------------------ 3 Adjustment ----------------------------------------------- 5 Troubleshooting ----------------------------------------11 Service notes -------------------------------------------- 16 Wiring diagram ----------------------------------------- 30 8. Assembly diagram-------------------------------------- 35 9. Replacement parts list ------------------------------- 38 10.RS-232C communication --------------------------- 39 11.Block diagram ------------------------------------------ 47 12.Connector connection diagram ----------------- 48 13.Basic circuit diagrams -------------------------------- 49 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT. Multimedia LCD Projector March 2004 Digital Media Division CP-S235 (C10SM2) 1. Features Ultra high brightness Whisper mode equipped User memory function Partial magnification function Keystone distortion correction 2. Specifications Liquid Crystal Panel Drive system TFT active matrix Panel size 1.4cm (0.55type) Number of pixels 800 (H) × 600 (V) Lamp Video Input System Level 160W UHB NTSC, PAL (BGDHI), SECAM, PAL-M, PAL-N, NTSC4.43, PAL60 Composite 1.0 ±0.1Vp-p (75Ω termination) S-Video Y : 1.0 ±0.1Vp-p (75Ω termination) C : 0.286 ±0.1Vp-p (NTSC burst signal,75Ω termination) 0.3 ±0.1Vp-p (PAL/SECAM burst signal,75Ω termination) Component Y: 1.0 ±0.1Vp-p (75Ω termination) CB/PB: 0.7 ±0.1Vp-p (75Ω termination) CR/PR: 0.7 ±0.1Vp-p (75Ω termination) RGB input / output Analog RGB Sync. Audio Input Speaker output Power supply Power consumption Dimensions Weight 0.7Vp-p (75Ω termination) TTL level 200mVrms, 50KΩ 1.0W (mono) 100~120VAC / 2.6A, 220~240VAC / 1.4A 240W 332(W) × 92(H) × 254(D) mm (No including protruding parts) 3.0Kg Temperature Operation : 0~35°C Accessories Remote control transmitter × 1 RGB cable × 1 (Power cord) Strap for lens cap × 1 Rivet for lens cap × 1 2 Storage : -20~60°C Battery × 2 Soft case × 1 User's manual operating guide (Book × 2 or CD-ROM × 1) User's manual quick guide (Book× 1) User's manual safety guide (Book× 1) CP-S235 (C10SM2) 3. Part names Projector Zoom ring Air filter cover (An air filter is inside.) Focus ring Lens (The picture is projected from here.) Remote sensor Elevator button Elevator feet Lens cap Projector (Front/Right) INPUT button POWER indicator TEMP indicator toggles between the signal ports. tells the state of power supply. Refer to the section “Power ON/OFF”. lights or blinks when any problem about internal temperature has happened. RGB VIDEO S-VIDEO LAMP indicator COMPONENT VIDEO STANDBY/ON button prepares for turning the power on/off. Refer to the section “Power ON/OFF”. TEMP POWER STANDBY/ON INPUT LAMP lights or blinks when any problem about the lamp has happened. MENU MENU buttons operate the menu function. AUDIO R port L port (from a video equipment) S-VIDEO port AUDIO OUT port AC IN AUDIO IN port (from a computer) VIDEO port RGB OUT port COMPONENT VIDEO - Y USB port COMPONENT VIDEO - CB/PB RGB IN port COMPONENT VIDEO - CR/PR Power switch AC inlet CONTROL port Projector (Rear/Left) 3 CP-S235 (C10SM2) RGB button SEARCH button selects the input signal of RGB port. searches for an input signal between the following signal ports of RGB, VIDEO, S-VIDEO and COMPONENT VIDEO. VIDEO button toggles between the signal ports of VIDEO, S-VIDEO and COMPONENT VIDEO. (STANDBY/ON) button prepares for turning the power on/off. AUTO button executes automatic adjustment. BLANK button blanks the screen temporarily. ASPECT button toggles between the modes for aspect ratio. VOLUME button VIDEO MAGNIFY ON/OFF buttons RGB SEARCH ASPECT turns on/off the MAGNIFY mode. In the MAGNIFY mode, To move the magnified area, (1) Press the POSITION button. (2) Use the cursor buttons to move the picture. (3) Press the POSITION button again to finish. To shift the magnify level, use the cursor / buttons. MAGNIFY AUTO BLANK HOME PAGE UP VOLUME END PAGE DOWN MUTE ON turns on/off the VOLUME mode. In the VOLUME mode, To adjust the volume, use the cursor / buttons. KEYBOARD button OFF FREEZE KEYSTONE operate the PC screen. MUTE button mutes/restores the sound. POSITION MENU ENTER ESC RESET FREEZE button freezes/reactivates the picture. KEYSTONE button turns on/off the KEYSTONE mode. In the KEYSTONE mode, To adjust the keystone, use the cursor / buttons. MENU button POSITION button ENTER button turns on/off the POSITION mode. (for RGB input) In the POSITION mode, To move the picture, use the cursor buttons. proceeds to the next operation at the menu functions. (Available for operating PC screen) ESC button returns to the previous display at the menu functions. (Available for operating PC screen) , , , (Cursor) buttons opens/closes the menu. RESET button cancels the adjustment in progress. * The adjustments of the volume etc. are not reset. works for adjusting or menu controlling. (Available for operating PC screen) Remote control transmitter 4 CP-S235 (C10SM2) 4. Adjustment 4-1 Before adjusting 4-1-1 Selection of adjustment When any parts in the table 4-1 are changed, choose the proper adjusting items with the chart. Table 4-1: Relation between the replaced part and adjustment Replaced part Adjustment White Colour AIR Ghost Flicker NRSH (Chap.4-2) (Chap.4-3) (Chap.4-4) balance uniformity SENSOR (Chap.4-5) (Chap.4-6) (Chap.4-7) Dichroic optics unit LCD/LENS prism assembly Main Board Lamp unit assembly Sensor Board : means need for adjustment. : means recommended. 4-1-2 Setting of condition before adjustment 1. Before starting adjustment, warm up the projector for about 10 minutes. (Blank white) 2. Set Zoom Wide to Max. And project an image with more than 1m (40 type) in diagonal size. 3. Normalising the video adjustment. (Press the [MENU] button of the Remote control transmitter to display the MAIN menu. After pressing the [ ] key, use the [ ] or [ ] key to : means not need for adjustment. 4. Set the NORMAL at GAMMA in the PICTURE1 menu. 5. Perform all adjustments from the FACTORY MENU. Perform the following operations to display the FACTORY MENU. a. Press the [MENU] button on the Remote control transmitter (the MAIN menu will appear). b. Select the [RESET] in the MAIN menu, and then press the [ ] button. c. Next, press the [RESET] button one time. And hold the [RESET] button for 3 seconds or more (the FACTORY MENU will appear). select [RESET]. Next, open MAIN menu and press the [ ] key to display the PICTURE1 menu. Choose RESET and perfom EXECUTE by the same operation described above. *note :The MAIN and PICTURE1 menu is not reset with no signal. 4-2 Ghost adjustment Adjustment procedure 1. Use DAC-P - GHOST - R: in the FACTORY MENU Signals for internal adjustment to adjust so that R colour ghost is at a minimum. 30% 30% 0/255 (Set the adjustment value to default, and then raise the value. When a ghost appears to the left of a vertical line, reduce the value by 4 steps.) 2. In the same way, use DAC-P - GHOST-G: in the FACTORY MENU to adjust so that G colour ghost 112/255 is at a minimum. 3. In the same way, use DAC-P - GHOST-B: in the FACTORY MENU to adjust so that B colour ghost is at a minimum. 5 CP-S235 (C10SM2) 4-3 Flicker adjustment (V.COM adjustment) Adjustment procedure 1. Make this adjustment after completing the adjustment in 4-2 Ghost adjustment. 2. Use DAC-P - V.COM - R: in the FACTORY MENU to adjust so that the flicker at the centre of the screen is less than the flicker at the periphery. (When the flicker is about the same across the whole screen, adjust so that the flicker at the centre of the screen is somewhat less than elsewhere.) 3. In the same way, use DAC-P - V.COM-G: in the FACTORY MENU to adjust the G colour flicker. 4. In the same way, use DAC-P - V.COM-B: in the FACTORY MENU to adjust the B colour flicker. Signals for internal adjustment 4-4 NRSH adjustment (vertical stripe adjustment) Adjustment procedure 1. Either of adjustment patterns as shown on the left appears, which depends on the firmware version. If any other pattern is displayed, press the [ENTER] key on the remote control. 2. Use the DAC-P - NRSH - R: in the FACTORY MENU to adjust so that the vertical stripes with one pixel width every 6 pixels are as inconspicuous as possible. (Note that when the adjustment value is lowered, stripes with 6 pixels width every 12 pixels may appear on the right side of the darkest or the 2nd darkest tone. Should this happen, make as inconspicuous stripes as possible on the whole screen.) 3. In the same way, use DAC-P - NRSH - G: in the FACTORY MENU to adjust vertical stripes of G colour. Signals for internal adjustment 160 /255 136 /255 112 /255 88 /255 64 /255 64/255 88/255 112/255 136/255 160/255 4-5 White balance adjustment (visual inspection) Preparations 1. Perform these adjustments after the NRSH adjustment described in Section 4-4. 2. Reset gamma correction before adjustment. Place the cursor on [GAMMA] in the FACTORY MENU, press the [RESET] key and select [DEFAULT]. Adjustment procedure 1. First, adjust the G colour. 2. Select GAMMA, SUB-CNT, and G: in the FACTORY MENU. If the background is white solid, press the [ENTER] key on the Remote control transmitter to change to [G] monochrome in the 29-tone greyscale. 3. Adjust GAMMA, SUB-CNT, and G: in the FACTORY MENU so that brightness of 29 steps is best. 4. Don’t adjust GAMMA, SUB-BRT, and G: in the FACTORY MENU. Because we want to keep the best contrast ratio. 5. Then adjust colours R and B. 6. Select GAMMA, SUB-CNT, and G: in the FACTORY MENU. If the background is white solid, press the [ENTER] key on the Remote control trasmitter to change to [W] monochrome in the 29-tone greyscale. 7. Adjust GAMMA, SUB-BRT, R: and B: in the FACTORY MENU so that low-brigtness white balance is best. 8. Adjust GAMMA, SUB-CNT, R: and B: in the FACTORY MENU so that middle-brightness white balance is best. 9. Repeat steps 7 to 8 above, and adjust so that brightness white balance of 29 steps is best. 6 CP-S235 (C10SM2) 4-6 Colour uniformity adjustment Preparations 1. Perform these adjustments after the white balance adjustment described in Section 4-5. 2. Make a colour uniformity adjustment for the following four tones. 6. To temporarily turn correction off, place the cursor on [C.UNIF.] in the Adjust Tone menu and press the [ ] key. The ON/OFF menu appears. Place the cursor on [ON] with the [ ] key and press the [ ] key. To turn it on again, place the cursor on [OFF] and press the [ ] key. MIN tone (approx. 3% input signal) MID-L tone (approx. 13% input signal) MID-H tone (approx. 22% input signal) 7. Although this adjustment can also be made using internal signals, we will here use the [ENTER] key on the Remote control transmitter to select the following two signals. MAX tone (approx. 50% input signal) 3. Place the cursor on [C.UNIF.] in the FACTORY MENU and press the [ ] key. This displays the Adjust Tone menu at the bottom of the screen. To choose the tone to be adjusted, press the [ ] Solid monochrome adjustment colour (use G colour adjustment when a colour differential meter is used). key and then use the [ ] or [ ] key. Select the major adjustment lattice point No. and color, and then adjust them. 4. The major adjustment lattice point numbers (a total of 17 points) corresponds to the major adjustment lattice point positions in the diagram on the right. The colour uniformity of the entire screen can be adjusted by adjusting the white balance for each of the points starting in order from the low numbers. 5. Adjustment point No.1 should not be adjusted, because it controls the brightness of the entire screen. Solid white (use for adjustment other than above). 8. Reset colour-shading correction before adjustment. When 4 tones and all colours are to be reset, place the cursor on [C.UNIF.] in the FACTORY MENU, press the [RESET] key and select [DEFAULT]. When only 1 tone is to be reset, place the cursor on the tone to be reset, press the [RESET] key and select [DEFAULT]. Single tone and monochrome resets cannot be performed. FACTORY MENU Major adjustment lattice point position VID-AD C. UNIF. DAC-P GAMMA STRIPE 14 V/6 6 12 16 4 8 V/3 H/6 H/3 H/3 H/6 Adjust tone menu 10 C.UNIF MIN No. 1 R 0 G 0 B 2 5 9 11 Major adjustment lattice point No. 7 MAX ON/OFF 3 V/3 MID-L MID-H 1 0 15 ON OFF 7 V/6 13 17 CP-S235 (C10SM2) Adjustment procedure 1 (when a colour differential meter is used) 1. First adjust [MID-L] tone [G:]. 2. Select adjustment point [No.2][G:]. When the background is not [G] monochrome, press the [ENTER] key on the Remote control transmitter to change to solid [G] monochrome. 3. Measure the illumination at adjustment points No. 2, No.3, No.10 and No.11. The values should be: No.2 = Y2 [lx] No.10 = Y10 [lx] No.3 = Y3 [lx] No.11 = Y11 [lx] 4. No.2 and No.3 adjustment point have the average of Y2 and Y3. Y2 = ( Y2 + Y3 ) / 2 ±2 [%] Y3 = ( Y2 + Y3 ) / 2 ±2 [%] 5. No.10 and No.11 adjustment point have the average of Y10 and Y11. Y10 = ( Y10 + Y11 ) / 2 ±2 [%] Y11 = ( Y10 + Y11 ) / 2 ±2 [%] 6. Then adjust [MID-L] tone [R] and [B]. When the background is [G] monochrome, press the [ENTER] key on the Remote control transmitter to change to solid white. 7. Measure the colour co-ordinates of adjustment point [No.1] and make a note of them. Assume that they are x = x1, y = y1. Note: W h e n t h e C L - 1 0 0 c o l o u r a n d c o l o u r difference meter is used, the [ ](delta) 9. Similarly, measure adjustment points [No.3] to [No.17] and adjust their colour co-ordinates starting in order from the small number points. This completes adjustments required for [MIN]. Note: Since excessive correction may lead to a correction data overview during internal calculations, use the following values for reference. [No.2] to [No.5] ±40 or less [No.6] to [No.9] ±50 or less [No.10] to [No.13] ±70 or less [No.14] to [No.17] ±120 or less 10.Then adjust [MIN] tone [G] so that the adjustment data set two times as much as [MID-L] tone [G]. This completes [G] colour adjustments. 11. Then adjust [MIN] tone [R] and [B]. Select [No.2] [B:] and press the [ENTER] key on the Remote control transmitter to change to solid white. 12.Measure the colour co-ordinates of adjustment point [No.1] and make a note of them. Assume that they are x = x1, y = y1. 13.N o w m e a s u r e t h e c o l o u r c o - o r d i n a t e s o f measurement point [No.2] and adjust [No.2][R:] and [B:] so that the co-ordinates are as follows. x = x1 ±0.005 , y = y1 ±0.010 (Target) x = x1 ±0.020 , y = y1 ±0.040 14.Similarly, measure adjustment points [No.3] to [No.17] and adjust their colour co-ordinates starting in order from the small number points. This completes [MIN] tone adjustments. 15.Now make similar adjustments for [MID-H] tone. (Adjust [MID-H] tone [G] so that the adjustment data set half as many as [MID-L] tone [G].) 16.Now make similar adjustments for [MAX] tone. (Adjust [MAX] tone [G] so that the adjustment data set half as many as [MID-L] tone [G].) mode is convenient. When adjustment point [No.1] colour co-ordinate has been selected, set the slide switch on the side to [ ](delta) while holding down the [F] button on the front panel. The measurement shown after this displays the deviation from measurement point 1. 8. Measure the colour co-ordinates of measurement point [No.2] and adjust [No.2][R:] and [B:] so that the co-ordinates are as follows. x = x1 ± 0.005 , y = y1 ± 0.010 8 CP-S235 (C10SM2) Adjustment procedure 2 (visual inspection) 1. First adjust [MIN] tone [G:]. 2. Select [No.2] [G:]. If the background is [G] monochrome, press the [ENTER] key on the Remote control transmitter to change to solid white. 3. View measurement point [No.2] and [No.3]. Lower the [G] colour intensity only of the colour point whose [G] colour is more intense than measurement point [No.1]. 4. View measurement point [No.10] and [No.11]. Lower the [G] colour intensity only of the colour point whose [G] colour is more intense than measurement point [No.1], and raise the intensity of the point whose colour intensity is lower than measurement point [No.1]. 5. Now adjust the [MIN] tone for colours [R] and [B]. 6. View measurement points [No.2], [No.3], [No.10] and [No.11]. Adjust the [R] and [B] of each measurement point so that they have the same color as measurement point [No.1]. Adjustment technique: First, adjust [B:] of the point whose colour is to be adjusted so that it approximates that of [No.1]. If [R:] is low at this time, the image will have cyan cast, in which case [R:] is increased. On the other hand, if [R:] is excessive, the image will have a magenta cast, in which case [R:] is decreased. Overall, a cyan cast makes it easy to see colour shading. 7. Next, view measurement points [No.4], [No.5], [No.12], [No.13] and make similar adjustments. 8. Then adjust measurement points [No.6], [No.7], [No.8], [No.9], [No.14], [No.15], [No.16] and [No.17]. This completes the [MIN] tone adjustments. 9. Make similar another three tones as described in steps 1 to 8 above. No. 2 deviation range 14 10 16 12 6 4 8 2 1 3 11 5 9 7 15 No. 4 deviation range 14 10 16 12 6 4 8 2 1 3 11 5 9 7 15 No. 6 deviation range 14 10 16 12 6 4 8 2 1 3 11 5 9 7 15 No. 14 deviation range 14 10 6 4 8 2 1 3 11 5 9 7 15 16 12 13 6 4 8 2 1 3 11 5 9 15 14 10 6 4 8 2 1 3 11 5 9 15 10 10 4 8 2 1 3 11 5 9 10 10 15 4 8 2 1 3 11 5 9 13 6 4 8 2 1 3 11 5 9 16 6 4 8 2 1 3 11 5 9 No. 16 deviation range 14 10 12 15 9 16 6 4 8 2 1 3 11 5 9 7 17 13 10 12 4 8 2 1 3 11 5 9 15 13 17 No. 13 deviation range 14 10 12 16 6 4 8 2 1 3 11 5 9 15 17 13 No. 9 deviation range 14 10 12 16 6 4 8 2 1 3 11 5 9 15 13 17 No. 17 deviation range 14 10 12 15 16 6 4 8 2 1 3 11 5 9 7 17 16 6 7 17 13 14 7 17 12 7 6 16 13 No. 11 deviation range 7 17 12 15 16 12 9 14 No. 15 deviation range 14 5 13 No. 8 deviation range 17 13 3 11 7 6 15 1 15 16 12 2 14 No. 7 deviation range 14 8 No. 5 deviation range 17 13 4 7 16 12 6 15 No. 12 deviation range 7 17 10 16 12 14 17 13 7 17 13 10 No. 3 deviation range 16 12 7 17 13 14 7 17 13 No. 10 deviation range 13 17 CP-S235 (C10SM2) 4-7 AIR-SENSOR adjustment When the MAIN board or the SENSOR board is replaced, perform this adjustment after completing reassembling the projector. 1. Open SERVICE MENU and choose AIR-SENSOR by using button. Service menu comes up by following operation. Set the cursor on the OPTION menu and press the MAGNIFY OFF button on the Remote controller. Next hold the MAGNIFY OFF button for 3 seconds or more. 2. Press the button. Next press the [ ] button to select EXECUTE. The adjustment program runs automatically. 3. After the massage of "END" is displayed, check the Offset value displayed according to the following spec Spec. : 150 Offset: 227 4. If out of spec, confirm the below conditions Then retry the same adjustment. Description (a) (c) Installing the air filter correctly. No obstruction and dust on air filter. (If not good condition, clean or replace the air filter.) Using the proper type of air filter. (d) Installing the SENSOR board correctly. (e) Connecting the proper wires to E7A1 and E981 firmly. (f) The component I7A2 on the MAIN board stands vertically (g) The component D981 on the SENSOR board stands vertically (b) 5. If the all conditions above is okay, replace the MAIN board. 10 CP-S235 (C10SM2) 5. Troubleshooting Check points REMC Board 00 #68 P701 E802 E801 E804 E803 E302 P501 E805 D841 E800 #6430 E7A1 E301 P601 MAIN Board ESPL D302 (TEMP) D301 (POWER) C S301 S302 (P-ON) (INP) EA01 EV01 E102 E101 D303 (LAMP) TSW ET01 E103 SENSOR Board Rear view ET01 CONTROL Board CNCT EM01 11 CP-S235 (C10SM2) Power cannot be turned on Are voltage input at pins 1 , 3 , 5 , 7 of E800 on the MAIN board at standby mode? YES 1 3 5 7 Disconnect TSW form Power unit (circuit). And check TSW short or open? NO : +12V : +17V : +6.6V : +4.1V TSW Short Power unit (circuit) What is the state of TEMP indicator D302? Open Blinks Fuse on the Filter unit DC FAN Jump to * on the page 13 No light What is the state of LAMP indicator D303? Blinks No light Is the LAMP DOOR set? OK MAIN board H (More than 12.6V) MAIN board Measure voltage at the 2 of E803 on the MAIN board. L (OV) Limit SW board 12 NG Set the LAMP DOOR Filter unit CP-S235 (C10SM2) Lamp does not light What is the state of LAMP indicator D303 during operation? Light Is the LAMP installation correct? No light NG Install the Lamp YES Change the lamp. Does lamp light? Light Lamp Not light Is the voltage at the 1 of E804 on the MAIN board fixed to "L" during warming-up? NO YES "L" = 0V Power unit (ballast) Power unit (circuit) * Blinks DC FAN (Lamp) H (3.3V) L (OV) NO (Fan lock) DC FAN (Panel) What is the state of TEMP indicator D302? Measure sure voltage at the cathode pin C of D841 on the MAIN board. Does the signal at the pin 1 of E801 have a amplitude of 3.3V and a frequency of 40Hz or more? No light Is the voltage at the 3 of E804 on the MAIN board set to "L" during warming-up? YES Power unit (ballast) YES (Normal) Thermistor A (#6430) Infinity Measure the resistance of external air sensor between 1 and 2 of #6430. (at disconnecting from E302) about 10k MAIN board 13 MAIN board NO "L" = 0V MAIN board CP-S235 (C10SM2) Picture is not displayed when the RGB signal is input Check at operating mode Are voltage input at pins 1 , 3 , 5 , 7 of E800 on the MAIN board? 1 3 5 7 YES NO Power unit (circuit) : +12V : +17V :+6.6V :+4.1V MAIN board LCD panel Picture is not displayed when the VIDEO, S-VIDEO, Component Signal is input Check at operating mode Are voltage input at pins 1 , 3 , 5 , 7 of E800 on the MAIN board? YES MAIN board 1 3 5 7 NO : +12V : +17V : +6.6V : +4.1V Power unit (circuit) LCD module assembly 14 CP-S235 (C10SM2) No sound Check at operating mode Are voltage input at pin 1 , 3 , 5 , 7 of the E800 on the MAIN board? NO Power unit (circuit) YES 1 3 5 7 : +12V : +17V : +6.6V : +4.1V Turn off the projector and disconnect the Speaker cable from ESPL. Measure the resistance of the Speaker. 0 about 8 MAIN board or infinity Speaker No control to RS-232C The check after parts change Check the RS-232C cable. Are pin No. 2 and 3 crossed? NO Use cross cable YES Check the power supply voltage of E800 the voltage correct? NO Power unit (circuit) YES MAIN board 15 1. PC power supply OFF 2. Connection of cable 3. Projector starting 4. PC starting *When not operating : PC set up change of cable. CP-S235 (C10SM2) 6. Service notes 6-1 Lead-free solder [CAUTION] This product uses lead-free solder (unleaded) to help preserve the environment. Please read these instructions before attempting any soldering work. CAUTION Always wear safety glasses to prevent fumes or molten solder from getting into the eyes. Lead-free solder can splatter at high temperatures (600˚C). Lead-free solder indicator Printed circuit boards using lead-free solder are engraved with an "F." Properties of lead-free solder The melting point of lead-free solder is 40-50˚C higher than leaded solder. Servicing solder Solder with an alloy composition of Sn-3.0Ag-0.5Cu or Sn-0.7Cu is recommended. Although servicing with leaded solder is possible, there are a few precautions that have to be taken. (Not taking these precautions may cause the solder to not harden properly, and lead to consequent malfunctions.) Precautions when using leaded solder Remove all lead free solder from soldered joints when replacing components. If leaded solder should be added to existing lead free joints, mix in the leaded solder thoroughly after the leadfree solder has been completely melted (do not apply the soldering iron without solder). Servicing soldering iron A soldering iron with a temperature setting capability (temperature control function) is recommended. The melting point of lead-free solder is higher than leaded solder. Use a soldering iron that maintains a high stable temperature (large heat capacity), and that allows temperature adjustment according to the part being serviced, to avoid poor servicing performance. Recommended soldering iron: Soldering iron with temperature control function (temperature range: 320-450˚C) Recommended temperature range per part: Part Soldering iron temperature Mounting (chips) on mounted PCB 320 ±30˚C Mounting (chips) on empty PCB 380 ±30˚C Chassis, metallic shield, etc. 420 ±30˚C The boards using lead-free solder MAIN board POWER UNIT (BALLAST) SENSOR board POWER UNIT (CIRCUIT) REMC board FILTER UNIT COVER SW board 16 CP-S235 (C10SM2) 6-2 Cautions when removing the MAIN board When removing the MAIN board, there is danger of damaging the connector connecting cables. 1) Disconnect 11 cables and remove 4 screws. ATTENTION Handling FPC cable Be careful not to add strong load, such as pulling or twisting the FPC cable. If load is added to FPC cable, convergence may shift. In case FPC cable is being removing, or when attaching, or when opening a intake LID, or when closing, please carry out carefully and slowly so that load is not added to FPC cable. 4 screws MAIN Board 2) Remove 2 screw. 2 screw AC IN 3) Lift the rear of the MAIN board to the front. FRONT MAIN Board Lift REAR Disconnect the 2 cables. 6-3 Cautions when removing the power unit (BALLAST) When removing the cable (CNBAR) connected to Power Unit (BALLAST), there is danger of damaging the small PCB connecting cables. Disconnect the CNBAR from connector CN200, CNBAR while pressing the sub-board (to prevent the stress on the sub-board). CN200 T102 CN100 Power Unit (BALLAST) 17 CP-S235 (C10SM2) 6-4 Before replacing the LCD/Lens prism You should not separately replace the parts of the liquid crystal LCD/Lens prism because they only work properly when used together. Therefore, you can either replace the LCD/Lens prism assembly or send the whole LCD/Lens prism assembly unit back to HITACHI where we will replace the malfunctioning part, G Panel recondition the device and send it back to you. DISTRIBUTOR HITACHI Do not disassemble the unit because replacement of separate parts is not possible. Replacement of G Panel Reconditioning Return 6-5 Cleaning dust from panels and optical filters 1. Preparation Prepare cleaning tools and materials as follows. Work in a relatively clean room so as to remove additional dust while in removal operation. (1) Swab for cleaning • • • • • • P#: NX08061, "Cotton stick L147" (2) Air duster (Dust blower, spray can) (3) Vacuum cleaner 2. Disassemble and open the maintenance hole. (1) Turn off the projector, and unplug the power cord. (2) Remove the top cover, according to the disassembling diagram of chapter 8. (3) Remove the MAIN board, according to the Chapter 6-2. (4) Remove the intake LID. ATTENTION Handling FPC cable Be careful not to add strong load, such as pulling or twisting the FPC cable. If load is added to FPC cable, Convergence may shift. When the FPC cable is being removed, attached, when opening or closing a intake LID, perform the operation carefully and slowly so that load is not added to FPC cable. Release two latches Intake LID Lift FPC cable (5) Re-assemble the MAIN board and re-connect all the connectors. 18 CP-S235 (C10SM2) 3. Maintenance point Swab Holder Optical filters Panel Actua l formation Each colour part has same construction. By using swab and air duster, you can easily remove dust from panel and optical filters. Separatied formation ᴾ 4. Cleaning the panels and optical filters (1) Turn on the set and lit on the lamp. (2) Set blank screen to black or white. (3) By using swab and air duster, remove the dust. While cleaning you can check the dust on screen. • While removing the dust, separated dust will be blown off by air cooling system. • Please pay attention not to damage panel and filters. Swab Panel Holder Air Optical filters 5. Re-assembly (1) Turn off the set and remove the MAIN board. (2) Set the intake LID. (3) Re-assemble the MAIN board. (4) Re-assemble the set. (5) While re-assembling, clean the intake LID and intake filter and filter cover using a vacuum cleaner. 19 CP-S235 (C10SM2) 6-5 Putting batteries CAUTION Always handle the batteries with care and use them only as directed. Improper use may result in battery cracking or leakage, which could result in fire, injury and/or pollution of the surrounding environment. • Keep the battery away from children and pets. • Be sure to use only the batteries specified for use with the remote control. Do not mix new batteries with used ones. • When inserting batteries, verify that the plus and minus terminals are aligned correctly (as indicated in the remote control). • When you dispose the battery, you should obey the law in the relative area or country. 1. Remove the battery cover. Slide back and remove the cover in the direction of the arrow. 2. Insert the batteries. Align and insert the two AA batteries according to their plus and minus terminals. (as indicated in the remote control.) 3. Close the battery cover. Replace the cover in the direction of the arrow and snap it back into place. 20 CP-S235 (C10SM2) 6-6 Air filter The air filter should be cleaned about every 100 hours. If the indicators or a message prompts you to clean the air filter, clean the air filter as soon as possible. If the air filter becomes clogged by dust or the like, internal temperature rises and could cause malfunction. WARNING • Please carefully read the "User’s Manual - Safety Guide". • Before replacing the air filter, make sure the power switch is off and the power cable is not plugged in. • Use the air filter of the specified type only. Type number: NJ08292 • Do not use the projector with the air filter and filter cover removed. The use without the air filter could result in damage. CAUTION • Do not reset the filter timer without cleaning or replacing the air filter. • If the air filter becomes clogged by dust or the like, internal temperature rises and could cause malfunction. The power is automatically turned off in order to prevent the projector from overheating internally. • When you replace the lamp, please replace also the air filter. The air filter may be attached to the replacement lamp. Caring for the air filter 1. Turn off the projector and unplug the power cord. 2. Apply a vacuum cleaner to the top of the filter cover to clean the air filter. 3. Reset the filter timer, according to following "Reset The Filter Timer". (1) Turn on the projector. While the projector running, press the MENU button to open the menu. (2) Choose the "OPTION" on the menu using the / button, then press Filter Cover the button or ENTER button. (3) Choose the "FILTER TIME" using the / button, then press and hold the the RESET button of remote control for 3 seconds. (4) Choose the "RESET" using the button. button of projector or Replacing the air filter If the soiling will not come off the air filter or it becomes damaged, then it needs to be replaced. Please replace the air filter as soon as possible. 1. Turn off the projector and unplug the power cord. Filter cover 2. Contact your local dealer to prepare a new air filter. Tell the dealer your air filter type number. 3. After making sure that the projector has cooled adequately, remove the filter cover. Hold the release buttons of the filter cover while pulling up it. Release buttons 4. Hold the release buttons of the air filter while pulling down it. 5. Insert a new air filter and replace the filter cover. 6. Reset the filter timer, according to following "Reset The Filter Timer". Release buttons (1) Turn on the projector. While the projector running, press the MENU button to open the menu. (2) Choose the "OPTION" on the menu using the / button, then press the button or ENTER button. (3) Choose the "FILTER TIME" using the / button, then press and hold the button of projector or the RESET button of remote control for 3 seconds. (4) Choose the "RESET" using the button. 21 Air filter CP-S235 (C10SM2) 6-5 Lamp WARNING HIGH VOLTAGE HIGH TEMPERATURE HIGH PRESSURE The projector uses a high-pressure mercury glass lamp. The lamp can break with a loud bang, or burn out, if jolted or scratched, handled while hot or worn-out over time. Note that each lamp has a different lifetime and some may burst or burn out soon after you start using them. In addition, when the bulb bursts, it is possible for shards of glass to fly into the lamp housing and for gas containing mercury to escape from the projector’s vent holes. About disposal of a lamp • This product contains a mercury lamp; do not put in trash. Dispose of in accord with environmental laws. For lamp recycling, go to www.lamprecycle.org. (in USA) For product disposal, contact your local government agency or www.eiae.org (in the US) or www.epsc.ca (in Canada). For more information, call your dealer. Disconnect the plug from the power outlet • If the lamp should break (it will make a loud bang when it does), unplug the power cord from the outlet and make sure to request a replacement lamp from your local dealer. Note that shards of glass could damage the projector’s internals or cause injury during handling, so please do not try to clean the projector or replace the lamp yourself. • If the lamp should break (it will make a loud bang when it does), ventilate the room well and make sure not to breathe the gas that comes out of the projector vents or get it in your eyes or mouth. • Before replacing the lamp, make sure the power switch is off and the power cable is not plugged in, then wait at least 45 minutes for the lamp to cool sufficiently. Handling the lamp while hot can cause burns as well as damaging the lamp. • Do not open the lamp cover while the projector is suspended from above. This is dangerous, since if the lamp’s bulb has broken, the shards will fall out when the cover is opened. In addition, working in high places is dangerous so ask your local dealer to have the lamp replaced even if the bulb is not broken. • Do not use the projector with the lamp cover removed. When replacing the lamp, make sure that the screws are screwed in firmly. Loose screws could result in damage or injury. • Use only the lamp of the specified type: DT00621. • If the lamp breaks soon after the first time it is used, it is possible that there are electrical problems elsewhere besides the lamp. If this happens, contact your local dealer or a service representative. • Handle with care: jolting or scratching could cause the lamp bulb to burst during use. • If the indicators or a message prompts you to replace the lamp (see the section “Related Messages” and “Regarding the indicator Lamps”), replace the lamp as soon as possible. Using the lamp for long periods of time or past the replacement date could cause it to burst. Do not use old (used) lamps; this is a cause of breakage. 22 CP-S235 (C10SM2) Replacing the lamp If the indicators or a message prompts you to replace the lamp, replace the lamp as soon as possible. Using the lamp for long periods of time, or past the replacement date, could cause it to burst. WARNING • Please carefully read the “User’s Manual - Safety Guide”. CAUTION • Do not reset the lamp timer without replacing the lamp. • When you replace the lamp, please replace also the air filter. The air filter may be attached when you buy a replacement lamp for this projector. Please ask your dealer. 1. Turn off the projector and unplug the power cord. Allow the lamp bulb to cool for at least 45 minutes and prepare a new lamp. Lamp cover 2. After making sure that the projector has cooled adequately, slowly flip over the projector so that the bottom is facing up. Release button 3. Hold the release button while sliding and taking the lamp cover up. 4. Unscrew the 2 screws and slowly pick up the lamp by the handles. 5. Insert the new lamp and tighten the 2 screws firmly to lock it in place. 6. Slide the lamp cover into place until it locks into position. Handles 7. Slowly turn the projector so that the top is facing up. 8. Turn on the projector and reset the lamp timer. When the lamp has been Screws replaced after the message of "THE POWER WILL TURN OFF AFTER 0hr." is displayed, complete the following operation within 10 minutes of switching power on. (1) While the projector running, press the MENU button to open the menu. (2) Choose the "OPTION" on the menu using the / button, then press the button or ENTER button (3) Choose the "LAMP TIME" using the / button, then press and hold the RESET button of remote control for 3 seconds. (4) Choose the "RESET" using the button. 23 button of projector or the CP-S235 (C10SM2) 6-8 Notice of AUTO adjustment Use of AUTO adjustment with the image through RGB input optimises V_POSI, H_POSI, H_SIZE and H_PHASE automatically. In case that projected image has dark tone around its peripheral, AUTO operation sometimes makes artifacts in the image, shifts capture area and so on. Those failures are caused by period of image data is not exactly distinguished to period of blanking on signal processing. To avoid such phenomena, AUTO function should be used with the full size picture that has bright tone on its peripheral. Image when AUTO fails. Image when AUTO operates correctly Noting image of top or bottom lines. Shift of the image to East or West. Artifacts on image. Etc. NOTE • The phenomenon at the failure of AUTO adjustment depends on resolution of input source, scene of picture etc. • There is no failure above in AUTO with video source through VIDEO, S-VIDEO or COMPONENT input. The reason is why recognition of input signal’s standard does not need to search the capture range from input signal itself. 24 CP-S235 (C10SM2) 6-9 PIN LOCK System If the following PIN BOX menu appears after power on the projector, the PIN LOCK system has been activated. Under such a condition, key operations and signal displaying are inhibited. To open the PIN LOCK system, 4 correct PIN CODE digits need to be input. If correct PIN CODE is not input in 5 min., the lamp will be automatically turned off. PIN BOX Input PIN Code PIN BOX Returning repaired unit Use the Master PIN code. See the paragraph of Releasing the PIN LOCK system inactivation. Swap unit/Returned unit Inactivate the PIN LOCK system. See the paragraph of the PIN LOCK system inactivation. Releasing the PIN LOCK System When the PIN BOX menu is displayed, sequentially enter the codes with remote controller as follows. In accordance with remote controller button entry, “ ” mark appears in the PIN BOX menu. Master PIN codes 1st entry code: Press the “MENU ” button. 2nd entry code: Press the “ ” button. 3rd entry code: Press the “KEYSTONE” button. 4th entry code: Press the “ ” button. Note: The Master PIN codes can be used up to 30 times. The codes cannot be used thereafter. If the Master PIN codes cannot be used, see the following paragraph. The PIN LOCK System inactivation 1. When the PIN BOX menu is displayed, press “RESET ” for 3 seconds or more in order to get the ID Inquiring Code. PIN BOX Inquiring Code 12 1234 1234 Inquiring Code PIN BOX (ID Inquiring Code) 2. Send the HITACHI sales company the Inquiring code (10 digits) to receive the correct PIN code. 3. With the PIN BOX menu displayed, input the correct PIN code. Enter the correct PIN CODE that has been received. 4. Open the menu and select “TURN OFF” from the PIN LOCK items in the OPTION menu. Then the PIN BOX menu appears. 5. Input the correct PIN code in the PIN BOX menu. 6. The OPTION menu then appears. After the PIN LOCK system is inactivated, the PIN BOX is no longer displayed in the OPTION menu. If the PIN LOCK items keep displaying, the PIN LOCK system is not inactivated. Input the correct PIN CODE again. 25 CP-S235 (C10SM2) 6-10 Related messages When the unit's power is ON, messages such as those shown below may be displayed. When any such message is displayed on the screen, please respond as described below. Message Description CHANGE THE LAMP Lamp usage time is approaching 2000 hours. (*2) AFTER REPLACING LAMP, Preparation of a new lamp and an early lamp change is recommended. After you have changed the lamp, please be sure to reset the lamp timer. RESET THE LAMP TIMER. (*1) CHANGE THE LAMP AFTER REPLACING LAMP, RESET THE LAMP TIMER. THE POWER WILL TURN OFF (*1) AFTER ** hr. Lamp usage time is approaching 2000 hours. (*2) A lamp change within ** hours is recommended. When lamp usage reaches 2000 hours, the power will automatically be turned OFF. Please change the lamp by referring to the "Lamp" section of this manual. After you have changed the lamp, please be sure to reset the lamp timer. CHANGE THE LAMP AFTER REPLACING LAMP, RESET THE LAMP TIMER. THE POWER WILL TURN OFF AFTER 0 hr. As lamp use has reached 2000 hours (*2), the power will soon be automatically turned OFF. Please immediately turn the power off and change the lamp by referring to the "Lamp" section of this manual. After you have changed the lamp, please be sure to reset the lamp timer. NO INPUT IS DETECTED ON *** There is no input signal. Please confirm the signal input connection and the status of the signal source. SYNC IS OUT OF RANGE ON *** fH *****kHz fV *****Hz The horizontal or vertical wavelength of the inputted signal is outside of the response parameters of this unit. Please confirm the specs for this unit or the signal source specs. CHECK THE AIR FLOW The internal portion temperature is rising. Please turn the power OFF and allow the unit to cool down at least 20 minutes. After having confirmed the following items, please turn the power ON again. • Is there blockage of the air passage aperture? • Is the air filter dirty? • Does the peripheral temperature exceed 35°C? CLEAN THE AIR FILTER POWER OFF FIRST, THEN CLEAN THE AIR FILTER. AFTER CLEANING THE AIR FILTER, RESET THE FILTER TIMER. A note of precaution when cleaning the air filter. Please immediately turn the power OFF and clean or change the air filter by referring to the "Air Filter" section of this manual. After you have cleaned or changed the air filter, please be sure to reset the filter timer. If the same message is displayed after the treatment, please clean the transparent area of filter cover and the dust-detecting window, according to the following "Caring Of The Transparent Area Of Filter Cover and The Dust-detecting Window" . Note: (*1) • Although this message will automatically disappear after around 3 minutes, it will reappear every time the power is turned ON. (*2) • Lamps have a finite product life. Lamps are characterised by the fact that, after long hours of usage, a lamp will no longer light or the lamp will break or burst, etc. This unit is equipped with an automatic shutdown function such that the power will automatically be turned OFF when lamp usage time has reached 2,000 hours. Please be aware, however, that among lamp types there are major differences in product lifetimes; a lamp may thus fail to light even prior to the functioning of the automatic shut-down function of this unit. Caring of the Transparent Area of filter cover and the dust-detecting window. The transparent area of filter cover and the dust-detecting window should be cleaned for normal operation of the optical dust detecting system. Pay attention not to leave fibre or fragment from a cleaning cloth inside the duct. Filter cover Filter cover 1. Turn off the projector and unplug the power cord. 2. After making sure that the projector has cooled adequately, remove the filter cover. Hold the release buttons of the filter cover while pulling up it. Release buttons Transparent area 3. Wipe the transparent area of the filter cover by using a swab or a soft cloth. Release buttons 4. Remove the air filter. Hold the release buttons of the air filter while pulling down it. 5. Wipe the dust-detecting window by using a soft cloth. Dust detecting Air filter (Bottom side) (Rear side) window 6. Replace the air filter and filter cover. 26 CP-S235 (C10SM2) 6-11 Indicator lamps ATTENTION When the interior portion has become overheated, for safety purposes, the power source may be automatically turned off and the indicator lamps may also be turned off. In such a case, press the "○" (OFF) side of the power switch and wait at least 45 minutes. After the unit has sufficiently cooled down, please confirm the attachment state of the lamp and lamp cover then turn the power on again. Lighting and flashing of the POWER indicator, the LAMP indicator and the TEMP indicator have the meanings as described in the Table below. Please respond in accordance with the instructions within the Table. POWER indicator LAMP TEMP indicator indicator Description Lights in orange Turned off Turned off The unit is in a standby state. Please refer to the "Power ON/OFF" section of this manual. Flashes in green Turned off Turned off The unit is warming up. Please wait. Lights green Turned off Turned off The unit is in an ON state. Ordinary operations may be performed. Flashes in orange Turned off Turned off The unit is cooling down. Please wait. Blinks in red - - Lights or blinks in red Lights in red Turned off The unit is cooling down. A certain error has been detected. Wait until the POWER indicator has finished flashing and then perform the proper response measure using the item descriptions below as reference. The projector lamp has not been properly fixed (attached), the projector lamp does not light and/or there is a possibility that the interior portion has become heated. Turn the power OFF and wait at least 20 minutes. After the unit has sufficiently cooled down, please make confirmation of the following items and then turn the power ON again. If the same indication is displayed, please change the lamp. • Is there blockage of the air passage aperture? • Is the air filter is dirty? • Does the peripheral temperature exceed 35°C? Lights or blinks in red Lights or blanks in red Lights or blinks in red Blinks in red Turned off Turned off Blinks in red The lamp cover has not been properly fixed (attached). Turn the power OFF and wait at least 45 minutes. After the unit has sufficiently cooled down, please make confirmation of the attachment state of the lamp and lamp cover and then turn the power ON again. The cooling fan is not operating. Turn the power OFF and wait at least 20 minutes. After the unit has sufficiently cooled down, please make confirmation of the following item and then resent the power to ON. • Is there no foreign matter caught in the cooling fan? Turned off Lights in red There is a possibility that the interior portion has become heated. Turn the power OFF and wait at least 20 minutes. After the unit has sufficiently cooled down, please make confirmation of the following item and then resent the power to ON. • Is there blockage of the air passage aperture? • Is the air filter is dirty? • Does the peripheral temperature exceed 35°C? Lights in green Lights in green There is a possibility that the interior portion has become overcooled. Please use the unit Alternative blinking within the usage temperature parameters (0°C to 35°C). After the treatment, resent the in red power to ON. Simultaneous blinking in red It is time to clean the air filter, or there is no air filter. Please immediately turn the power OFF and clean or change the air filter by referring to the "Air Filter" section of this manual. After you have cleaned or changed the lamp, please be sure to reset the filter timer. After the treatment, resent the power to ON. 27 CP-S235 (C10SM2) SERVICE MENU To display the OSD for “SERVICE MENU” set up. SERVICE MENU C10S FANSPEED B-SPEED DURABLE VIDEO NR LENS FILTER TIME MUTE COLOR AIR-SENSOR By the control panel By the remote control transmitter 1. Display the menu by the “MENU” button. 2. Select the “OPTION” on the menu. 3. Continue press the button “ ” first, 1. Display the menu by the “MENU” button. 2. Select the “OPTION” on the menu. 3. Press the “MAGNIFY OFF” button. then press the button “ ” together Next hold the “MAGNIFY OFF” button with “INPUT”, and hold for 3 seconds. for 3 seconds. Setup of cooling fan speed When using this projector in the place where altitude is high, we recommend you to set a cooling fan’s speed as “HIGH”. It is because the cooling efficiency of a projector falls and the temperature inside a projector rises easily in such a place since the density of air becomes low. Setting method of cooling fan speed 1. Select the “FAN SPEED” on the OSD using button “ ”. Next press the “ ” to select “FAN SPEED MENU” by the SERVICE MENU. SERVICE MENU FANSPEED HIGH NORMAL 2. Select the “HIGH” on the OSD using the button “ ”. To reset this setup, select the “NORMAL” using the button “ ”. 3. The OSD will be ended by no operation for 10 seconds or change of input signal. To end immediately, use one of buttons except buttons “ ”, “ ”, “ ”, “ ”. NOTE • The “HIGH” mode makes the fan noisy than “NORMAL” mode. • The recall of factory setting sets the fan speed to “NORMAL” mode. You must set the fan speed after recall of factory setting if you need “HIGH” mode. 28 CP-S235 (C10SM2) Setup of filter time (“ON” or “OFF”) 1. Select the “FILTER TIME” on the OSD using button “ ” . Next press the “ ” to select “FILTER TIME MENU” by the SERVICE MENU. SERVICE MENU C10S FANSPEED B-SPEED SERVICE MENU FILTER TIME DURABLE VIDEO NR ON LENS OFF FILTER TIME MUTE COLOR AIR-SENSOR 2. ON : Select the “ON” on the OSD using button “ ”. OFF : Select the “OFF” on the OSD using button “ ”. 3. The OSD will be ended by no operation for 10 seconds or change of input signal. To end immediately, use one of buttons except buttons “ ”, “ ”, “ ”, “ ”. Set operating time display method (accumulated lamp time display method) 1. Select [Option] from the [Menu] display, then select [Lamp Time]. 2. Press the [Reset] button once, then press [Keystone] for 3 seconds or more to display the screen shown below. (The menu will close after 10 seconds if there are no further operations.) 3. Use “ ” or “ ” to select the usage status number. (The usage status is as shown below.) OPTION RUN TIME 1234h On 00012 Off 00011 Time Number of times on Number of times off No.0 Usage status number (See below) Usage status number 0 ..... Total usage status 1 ..... Current usage status 2 ..... Usage status before first reset 3 ..... Usage status before second reset || 9 ..... Usage status before seventh reset 29 Circuit power board wiring (1) Connect TSW. (2) Connect CNPOW and FEB3. (3) Connect FEB2. (4) Connect CN1,CD2,FEB1, and FEB5. Ballast power board wiring (1) Connect CNBAR. CNBAR CD2 Attach FEB1 FEB1 (ferrite core) to CN1 and CD2. CN1 Confirm that CN200 is connected properly. (confirmation is not possible later) Attach FEB3 (ferrite core) to CNPOW. Do not wedge lead. Lock completely when connecting CN1 connector. FEB3 CN3 CN200 CN101 CNPOW CN100 T201 FEB2 TSW CN103 30 Lock completely when connecting CNPWR connector to CN101. Attach FEB2 (ferrite core) to CNPWR and keep close to board. Confirm that CN102 and CN103 are connected properly (confirmation is not possible later). Installation details for the CNCT, FEB9 and Z3 are as per the following diagram. Control - Main board wiring (1) Connect CNCT. Z3 Control board CNCT I/O metal (back) Place the wiring in the notch that runs along the control board, fasten down the FEB9 that was installed in the CNCT with a Z3 (band) and cut off any excess length. Then, Wiring the CNCT into the FEB9 brings near to the notch in the Control board and Z3 should be fixed directly to FEB9. Z3 EM01 EM01 ET01 Main board FEB9 Wiring diagram 1 (C10SM2) Install the FEB9 (ferrite core) in the FEB9 CNCT. Wind the CNCT three times Control board around the FEB9 making sure that it passes through it four times. CNCT CP-S235 (C10SM2) T102 CN102 CNPWR 7. Wiring diagram Circuit/ballast power board, Control - Main board wiring Power block wiring (board block SUB ASS'Y) After attaching ballast power block (1) Secure FEB3. Attaching ballast power block (1) Connect and wire CNPWR. (2) Wire lamp lead. (3) Wire CN1 and CD2. (4) Wire TSW and CNPOW. CN1 CNPOW Pass CN1 and CD2 through circuit power case fastener. Caution: Parts differ for C10S and C10H. CD2 CNBAR Pass CNBAR through ballast power case fastener. Lamp lead Pass lamp lead through circuit power case fastener. FEB3 31 TSW CN100 FEB2 CP-S235 (C10SM2) CNPOW CNPWR Knot Pass TSW and CNPOW through ballast power case fastener. Lock CNPWR completely when connecting the connector to ballast power CN100. Arrange the lead as shown and attach FEB2 close to the circuit power. Do not wedge in cooling wheel or igniter transformer. Z2 Assembly procedure (1) Pass CNBAR through ballast power block fastener and lock. (2) Pass CN1 and CD2 through circuit power block fastener and lock. (3) Connect one end of CNPWR to ballast power. (4) Pass lamp lead through circuit power block fastener and lock when attaching ballast power block to circuit power block. Pass TSW and CNPOW through ballast power block fastener and lock. Wiring diagram 2 (C10SM2) Pass tie band through side hole of ballast power case and secure FEB3. Bind the band on back side of set and crop loose end to minimize hindrance when attaching upper case. However, if any excess length of the SK binder (Z2) comes into contact with the projector lens, cut the excess off. Guide leads away from optical unit positions to prevent leads from becoming wedged when mounting optical unit. Bottom case assembly (1) Do not wedge wires when mounting optical unit. This section of the FG was bent by the manufacturer, operators must not touch this. Filter board Pass wire between PBS duct and optical unit. FG #6430 Pass the A83 leads twice through the FEBA. Z4 Arrange speaker and internal air sensor leads as shown below. Extract the speaker leads from the right hand side of the rear panel. Ensure external air sensor lead is hooked on optical unit hook. (To prevent lead getting caught when attaching main board.) Speaker Speaker Sensor A83 Optical unit Bottom FEBA case A83 #6800 32 CNLC CN2 Intake upper CNRM #6460 R/C board #6460 ZTP5 ZTP4 Secure ZTP4 and ZTP5 with tape to prevent #6460 connector lead from overlapping. Wiring diagram 3 (C10SM2) CP-S235 (C10SM2) When wiring the FG, bend the cables Fuse that are in the vicinity of the fuses for the filter board and make FG sure that the cables do not come into contact with Power case anything on the filter board. After fastening down the FEBA to the Z4 on the ribs of the bottom Rib case, cut off any excess length. 40 50mm Bottom case assembly wiring Power block integration wiring Guide leads away from duct positions to prevent leads from becoming wedged when mounting ducts. Power block integration (1) Connect CN1. (2) Secure FG, CD2 and CNSH to power block with screw. (3) Connect and wire lamp lead Attach FEB4 as shown SW board _ 80+10mm Use caution to prevent CN1, FG and CD2 being pinched by the bottom case during installation of the optical engine, exhaust duct, etc. Lock completely when connecting CN1 connector to CN2. CN1 FG CD2 Fasten CNSH, FG, CD2, and crown washer to power case with a screw as shown below. Ring lug CNSH Power case Angle each round terminal to prevent hitting duct or power case as shown right. Bend crimped part o of leads to 45 for CD2 FG and CD2 round FG terminals as shown CD2 below. FG #6430 Power case CNSH CNSH Lamp lead A83 #6800 FEB4 CNBAR CNRM CNLC FEB6 FEB6 0 5mm Pull CN1 and CN2 leads in direction of arrow and arrange along power case. (To prevent leads getting caught when attaching OPT unit and lamp house.) CD2 CN1 Filter board FEB1 33 CNSH Run CNSH through FEB5 four times and then clamp it down. #6460 CNPOW TSW Lamp lead POWER CASE Wiring diagram 4 (C10SM2) R/C board CP-S235 (C10SM2) CN CN2 Confirm that lamp lead is embedded properly into rib on underside of bottom case. Confirm same for erect part. Ensure erect part of lead does not protrude from rib. (To prevent lead getting caught between duct and rib.) 2. Mounting drive board (1) Connect CNPOW and #6460 (Underside of board: exercise caution). (2) Connect CNBAR, CNLC, A83, #6800, #6430, CNRM, CNME, #3055, and CNSH connectors. Screw CNSH as shown below. (3) Connect LCD panel cable. Duct and drive board mounting wiring 1. Mounting duct (1) Do not wedge lamp lead. (2) Do not wedge CNLC and CN1. (3) Attach TSW Check that TSW marking reads "YS11A90A-**," and assemble TSW with marked surface down. Arrange CNSH lead between main board and sub board shield (to prevent wedging between main board and upper case). CNSH CNPOW back side of set Arrange #6460 lead eliminating slack and secure with fastener #6460 located on top of power block (to prevent interference with projection lense). CNLC EM01 Control board LED board Pass CNME, #6430, and A83 leads below LED board fitting and arrange in groove located at top of ventilation duct. #6800 Pull lead toward front of set as shown and maintain slack. (To prevent lead getting CNME caught in upper case rib.) ESPL E301 Main board P601 E800 CN 1 E7A1 34 P501 E804 E803 E802 E302 Attach flexible cable as shown below. P701 E805 FEB8 CNRM Pay attention to angles. 75 90 o CNRM FEB8 ZTP2 Guide TSW along duct groove and secure to ZTP2 with tape. #3055 CNBAR CNPC FEB7 Secure CNBAR and #6460 with fastener located on top of power block. #6430 0 5mm Run CNPC through FEB7 and then clamp it down. Wiring diagram 5 (C10SM2) R/C board flexible Cable Connector base Insert flexible cable into connector base properly. (Confirm cable facing correct direction as connector is top contact type.) Move lock hinge in direction of arrow and lock properly. Nestle the FEB8 in the remote control board so that it will not move, then tape the CNRM leads to the ZTP1 on the insides of the bottom case. (This prevents the leads from getting pinched by the screw clamp bosses on the upper and bottom cases and also prevents the adjustable feet on the cases from coming into contact with each other.) CP-S235 (C10SM2) Lamp lead E801 CNSH Shield Main board I/O metal A83 ET01 Duct Down 45o CP-S235 (C10SM2) 8. Disassembly diagram (Notice 3) M: Machine screw T: Tapping screw 1 M3x10 Lamp fan/duct T3x16 T3x12 28 3 2 M3x6(lock) 21 T2x5 Dichroic optics unit LCD/Lens prism 22 18 T3x12 Power supply unit T3x12 T3x12 20 M4x8 27 (Notice 1) T3x12 10 12 T3x12 (Notice 5) 9 7 T3x12 (black) M3x10 (Notice 4) 25 4 26 5 6 T3x12(black) 8 6 35 19 CP-S235 (C10SM2) M: Machine screw T: Tapping screw Power supply unit Dichroic optics unit LCD/Lens prism M3x8(black) 17 23 30 (Notice 2) 16 M3x8 29 M3x8 14 13 M3x6 24 16 M3x30 M3x8(black) M3x30 MAIN Board M3x30 Lamp fan/duct 11 M3x6 M3x10 M3x10 T3x8 T3x35 T3x35 15 31 36 CP-S235 (C10SM2) Notice 1. After attaching MAIN board assembly to case with 4. Align shield case joints. M3x6 lock screws, tighten screws on back of Outside bottom case. 2. To remove power board from shield case, push board in direction of arrow, and unlock catches (a) and (b) on board holders with screwdriver. (Lift board toward (d).) Unlock catch (c) with screwdriver and remove holding (e). (b) (d) (c) Outside (a) (e) 3. Swivel case as shown below when attaching or dismantling upper case. in direction Ԙ, Ԙ Insert then swivel in direction ԙ. REMC board 5. Attach lamp case bracket as shown below after removing dichroic optics unit and duct assembly. Lamp case bracket ԙ sensor board Ԛ Insert while pulling back. Precautions Swivel case to avoid applying pressure to projection lens when mounting. Same applies to REMC board and sensor board. Fit attaching ribs on upper case and bottom case together correctly. 37 Bottom case CP-S235 (C10SM2) 9. Replacement Parts list THE UPDATED PARTS LIST FOR THIS MODEL IS AVAILABLE ON ESTA Power cord RGB cable 38 Remote control CP-S235 (C10SM2) 10. RS-232C communication Connecting the cable (1) Turn off the projector and the computer power supplies. (2) Connect the CONTROL port of the projector with a RS-232C port of the computer by a RS-232C cable. Use the cable that fulfills the specification shown in the following figure. (3) Turn on the computer power supply and after the computer has started up, turn on the projector power supply. Projector RS-232C cross cable CONTROL port 1 2 6 3 7 4 8 RD TD 5 5 9 4 9 3 8 2 7 1 D-sub 9-pin jack D-sub 9-pin plug GND 6 RTS CTS 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Computer RS-232C port CD RD TD DTR GND DSR RTS DTS RI 5 4 9 3 8 2 7 1 6 D-sub 9-pin jack Communications setting 19200bps, 8N1 1. Protocol Consist of header (7 bytes) + command data (6 bytes). 2. Header BE + EF + 03 + 06 + 00 + CRC_low + CRC_high CRC_low : Lower byte of CRC flag for command data CRC_high : Upper byte of CRC flag for command data 3. Command data Command data chart byte_0 byte_1 byte_2 Action low byte_3 byte_4 Type high low byte_5 Setting code high low high Action (byte_0 - 1) Action Classification Content 1 SET Change setting to desired value. 2 GET Read projector internal setup value. 4 INCREMENT Increment setup value by 1. 5 DECREMENT Decrement setup value by 1. 6 EXECUTE Run a command. 39 1 2 6 3 7 4 8 5 9 D-sub 9-pin plug CP-S235 (C10SM2) Requesting projector status (Get command) (1) Send the request code Header + Command data (‘02H’+‘00H’+ type (2 bytes)+‘00H’+‘00H’) from the computer to the projector. (2) The projector returns the response code ‘1DH’+ data (2 bytes) to the computer. Changing the projector settings (Set command) (1) Send the setting code Header + Command data (‘01H’+‘00H’+ type (2 bytes) + setting code (2 bytes)) from the computer to the projector. (2) The projector changes the setting based on the above setting code. (3) The projector returns the response code ‘06H’ to the computer. Using the projector default settings (Reset Command) (1) The computer sends the default setting code Header + Command data (‘06H’+‘00H’+ type (2 bytes) +‘00H’+ ‘00H’) to the projector. (2) The projector changes the specified setting to the default value. (3) The projector returns the response code ‘06H’ to the computer. Increasing the projector setting value (Increment command) (1) The computer sends the increment code Header + Command data (‘04H’+‘00H’+ type (2 bytes) +‘00H’+ ‘00H’) to the projector. (2) The projector in creases the setting value on the above setting code. (3) The projector returns the response code ‘06H’ to the computer. Decreasing the projector setting value (Decrement command) (1) The computer sends the decrement code Header + Command data (‘05H’+‘00H’+ type (2 bytes) +‘00H’ + ‘00H’) to the projector. (2) The projector decreases the setting value on the above setting code. (3) The projector returns the response code ‘06H’ to the computer. When the projector cannot understand the received command. When the projector cannot understand the received command, the error code ‘15H’ is sent back to the computer. Sometimes the projector cannot properly receive the command. In such a case, the command is not executed and the error code ‘15H’ is sent back to the computer. If this error code is returned, send the same command again. When the projector cannot execute the received command. When the projector cannot execute the received command, the error code ‘1cH’ + ‘xxxxH’ is sent back to the computer. When the data length is greater than indicated by the data length code, the projector ignore the excess data code. Conversely when the data length is shorter than indicated by the data length code, an error code will be returned to the computer. NOTE • Operation cannot be guaranteed when the projector receives an undefined command or data. • Provide an interval of at least 40ms between the response code and any other code. • The projector outputs test data when the power supply is switched ON, and when the lamp is lit. Ignore this data. • Commands are not accepted during warm-up. 40 CP-S235 (C10SM2) Command data chart Names Operation type Get BE EF 03 Keystone Increment Decrement BE EF BE EF 03 03 Keystone Reset Execute BE EF Get Brightness Command data Header CRC Action Type Setting code 06 00 B9 D3 02 00 07 20 00 00 06 00 06 00 DF D3 0E D2 04 00 05 00 07 20 07 20 00 00 00 00 03 06 00 08 D0 06 00 0C 70 00 00 BE EF 03 06 00 89 D2 02 00 03 20 00 00 Increment BE EF 03 06 00 EF D2 04 00 03 20 00 00 Decrement BE EF 03 06 00 3E D3 05 00 03 20 00 00 Brightness Reset Execute BE EF 03 06 00 58 D3 06 00 00 70 00 00 Get BE EF 03 06 00 FD D3 02 00 04 20 00 00 Contrast Increment BE EF 03 06 00 9B D3 04 00 04 20 00 00 Decrement BE EF 03 06 00 4A D2 05 00 04 20 00 00 Execute BE EF 03 06 00 A4 D2 06 00 01 70 00 00 Contrast Reset Aspect Whisper Set Set 4:3 BE EF 03 06 00 9E D0 01 00 08 20 00 00 16:9 BE EF 03 06 00 0E D1 01 00 08 20 01 00 15:9 BE EF 03 06 00 6E D0 01 00 08 20 03 00 32:15 BE EF 03 06 00 5E D2 01 00 08 20 04 00 WIDE BE EF 03 06 00 CE D3 01 00 08 20 05 00 ZOOM BE EF 03 06 00 3E D3 01 00 08 20 06 00 Get BE EF 03 06 00 AD D0 02 00 08 20 00 00 NORMAL BE EF 03 06 00 3B 23 01 00 00 33 00 00 WHISPER BE EF 03 06 00 AB 22 01 00 00 33 01 00 BE EF 03 06 00 08 23 02 00 00 33 00 00 Get Set Mirror Normal BE EF 03 06 00 C7 D2 01 00 01 30 00 00 H Inverse BE EF 03 06 00 57 D3 01 00 01 30 01 00 V lnverse BE EF 03 06 00 A7 D3 01 00 01 30 02 00 H&V Inverse BE EF 03 06 00 37 D2 01 00 01 30 03 00 BE EF 03 06 00 F4 D2 02 00 01 30 00 00 Get 41 CP-S235 (C10SM2) Names Language Operation type Set CRC Action Type Setting code English BE EF 03 06 00 F7 D3 01 00 05 30 00 00 FRANÇAIS BE EF 03 06 00 67 D2 01 00 05 30 01 00 Deutsch BE EF 03 06 00 97 D2 01 00 05 30 02 00 ESPAÑOL BE EF 03 06 00 07 D3 01 00 05 30 03 00 Italiano BE EF 03 06 00 37 D1 01 00 05 30 04 00 Norsk BE EF 03 06 00 A7 D0 01 00 05 30 05 00 Nederlands PORTUGUÊS BE EF 03 06 00 57 D0 01 00 05 30 06 00 BE EF 03 06 00 C7 D1 01 00 05 30 07 00 日本語 BE EF 03 06 00 37 D4 01 00 05 30 08 00 中文 BE EF 03 06 00 A7 D5 01 00 05 30 09 00 BE EF 03 06 00 57 D5 01 00 05 30 0A 00 BE EF 03 06 00 C7 D4 01 00 05 30 0B 00 SVENSKA Gamma Set Custom Gamma Custom Colour Temp Set BE EF 03 06 00 F7 D6 01 00 05 30 0C 00 SUOMI BE EF 03 06 00 67 D7 01 00 05 30 0D 00 POLSKI BE EF 03 06 00 97 D7 01 00 05 30 0E 00 Get BE EF 03 06 00 C4 D3 02 00 05 30 00 00 NORMAL BE EF 03 06 00 C7 F0 01 00 A1 30 00 00 CINEMA BE EF 03 06 00 57 F1 01 00 A1 30 01 00 DYNAMIC BE EF 03 06 00 A7 F1 01 00 A1 30 02 00 CUSTOM BE EF 03 06 00 07 FD 01 00 A1 30 10 00 Get BE EF 03 06 00 F4 F0 02 00 A1 30 00 00 Get BE EF 03 06 00 08 F1 02 00 A0 30 00 00 Increment BE EF 03 06 00 6E F1 04 00 A0 30 00 00 Decrement BE EF 03 06 00 BF F0 05 00 A0 30 00 00 USER BE EF 03 06 00 3B F8 01 00 B0 30 10 00 HIGH MIDDLE BE EF BE EF 03 03 06 00 06 00 0B F5 9B F4 01 00 01 00 B0 30 B0 30 03 00 02 00 LOW BE EF 03 06 00 6B F4 01 00 B0 30 01 00 BE EF 03 06 00 C8 F5 02 00 B0 30 00 00 50 BE EF 03 06 00 57 F7 01 00 B1 30 05 00 60 BE EF 03 06 00 C7 F6 01 00 B1 30 04 00 70 80 90 100 BE EF BE EF BE EF BE EF 03 03 03 03 06 00 06 00 06 00 06 00 F7 F4 67 F5 97 F5 07 F4 01 00 01 00 01 00 01 00 B1 30 B1 30 B1 30 B1 30 03 00 02 00 01 00 00 00 BE EF 03 06 00 34 F4 02 00 B1 30 00 00 50 BE EF 03 06 00 13 F7 01 00 B2 30 05 00 60 BE EF 03 06 00 83 F6 01 00 B2 30 04 00 70 BE EF 03 06 00 B3 F4 01 00 B2 30 03 00 80 BE EF 03 06 00 23 F5 01 00 B2 30 02 00 90 BE EF 03 06 00 D3 F5 01 00 B2 30 01 00 100 BE EF 03 06 00 43 F4 01 00 B2 30 00 00 BE EF 03 06 00 70 F4 02 00 B2 30 00 00 Get Custom User R Set Get Custom User G Set Command data Header Get 42 CP-S235 (C10SM2) Names Custom User B Operation type Set Colour Balance R Command data Header CRC Action Type Setting code 50 BE EF 03 06 00 EF F6 01 00 B3 30 05 00 60 BE EF 03 06 00 7F F7 01 00 B3 30 04 00 70 BE EF 03 06 00 4F F5 01 00 B3 30 03 00 80 BE EF 03 06 00 DF F4 01 00 B3 30 02 00 90 BE EF 03 06 00 2F F4 01 00 B3 30 01 00 100 BE EF 03 06 00 BF F5 01 00 B3 30 00 00 Get BE EF 03 06 00 8C F5 02 00 B3 30 00 00 Get BE EF 03 06 00 01 D2 02 00 05 20 00 00 Increment BE EF 03 06 00 67 D2 04 00 05 20 00 00 Decrement BE EF 03 06 00 B6 D3 05 00 05 20 00 00 Colour Balance R Reset Execute BE EF 03 06 00 94 D3 06 00 05 70 00 00 Get BE EF 03 06 00 B5 D7 02 00 12 20 00 00 Colour Balance G Increment BE EF 03 06 00 D3 D7 04 00 12 20 00 00 Decrement BE EF 03 06 00 02 D6 05 00 12 20 00 00 Execute BE EF 03 06 00 04 DB 06 00 29 70 00 00 Get BE EF 03 06 00 45 D2 02 00 06 20 00 00 Colour Balance G Reset Colour Balance B Increment BE EF 03 06 00 23 D2 04 00 06 20 00 00 Decrement BE EF 03 06 00 F2 D3 05 00 06 20 00 00 Colour Balance B Reset Execute BE EF 03 06 00 D0 D3 06 00 06 70 00 00 Get BE EF 03 06 00 F1 72 02 00 01 22 00 00 Sharpness Increment BE EF 03 06 00 97 72 04 00 01 22 00 00 Decrement BE EF 03 06 00 46 73 05 00 01 22 00 00 Execute BE EF 03 06 00 C4 D0 06 00 09 70 00 00 Get BE EF 03 06 00 B5 72 02 00 02 22 00 00 Colour Increment BE EF 03 06 00 D3 72 04 00 02 22 00 00 Colour Reset Decrement Execute BE EF BE EF 03 03 06 00 06 00 02 73 80 D0 05 00 06 00 02 22 0A 70 00 00 00 00 Get BE EF 03 06 00 49 73 02 00 03 22 00 00 Increment BE EF 03 06 00 2F 73 04 00 03 22 00 00 Decrement BE EF 03 06 00 FE 72 05 00 03 22 00 00 Execute BE EF 03 06 00 7C D1 06 00 0B 70 00 00 1 2 3 4 1 2 3 BE EF BE EF BE EF BE EF 03 03 03 03 06 00 06 00 06 00 06 00 0E D7 9E D6 6E D6 FE D7 01 00 01 00 01 00 01 00 14 20 14 20 14 20 14 20 00 00 01 00 02 00 03 00 BE EF 03 06 00 F2 D6 01 00 15 20 00 00 BE EF 03 06 00 62 D7 01 00 15 20 01 00 BE EF 03 06 00 92 D7 01 00 15 20 02 00 4 BE EF 03 06 00 02 D6 01 00 15 20 03 00 Sharpness Reset Tint Tint Reset My Memory Load Set My Memory Save Set 43 CP-S235 (C10SM2) Names Operation type CRC Action Type Setting code BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 0D 83 6B 83 BA 82 E0 D2 F1 82 97 82 46 83 1C D3 49 83 2F 83 FE 82 B5 82 D3 82 02 83 68 D2 91 70 F7 70 26 71 EC D9 0E 72 9E 73 6E 73 FE 72 CE 70 3D 72 4A D7 DA D6 79 D7 9E 75 FE 71 6E 70 6E 75 5E 72 FE 74 02 00 04 00 05 00 06 00 02 00 04 00 05 00 06 00 02 00 04 00 05 00 02 00 04 00 05 00 06 00 02 00 04 00 05 00 06 00 01 00 01 00 01 00 01 00 01 00 02 00 01 00 01 00 02 00 01 00 01 00 01 00 01 00 01 00 01 00 00 21 00 21 00 21 02 70 01 21 01 21 01 21 03 70 03 21 03 21 03 21 02 21 02 21 02 21 04 70 09 22 09 22 09 22 27 70 04 22 04 22 04 22 04 22 04 22 04 22 17 20 17 20 17 20 00 22 00 22 00 22 00 22 00 22 00 22 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 01 00 02 00 03 00 04 00 00 00 00 00 01 00 00 00 0A 00 04 00 05 00 09 00 02 00 08 00 N-PAL BE EF 03 06 00 0E 71 01 00 00 22 07 00 Get TURN OFF TURN ON Get TURN OFF NORMAL STILL IMAGE BE EF BE EF BE EF BE EF BE EF BE EF BE EF 03 03 03 03 03 03 03 06 00 06 00 06 00 06 00 06 00 06 00 06 00 0D 73 CB D6 5B D7 F8 D6 E6 70 76 71 86 71 02 00 01 00 01 00 02 00 01 00 01 00 01 00 00 22 14 30 14 30 14 30 0A 22 0A 22 0A 22 00 00 00 00 01 00 00 00 00 00 01 00 02 00 BE EF 03 06 00 D5 70 02 00 0A 22 00 00 Get V Position Increment Decrement V Position Reset Execute Get H Position Increment Decrement H Position Reset Execute Get H Phase Increment Decrement Get H Size Increment Decrement H Size Reset Execute Get Over Scan Increment Decrement Over Scan Reset Execute AUTO RGB Set SMPTE240 Colour Space REC709 REC601 Get COMPONENT Set Component SCART RGB Get AUTO NTSC PAL SECAM Set Video Format NTSC 4.43 M-PAL Frame Lock 3D-YCS Set Set Command data Header Get 44 CP-S235 (C10SM2) Names Video NR Progressive S2-Aspect Operation type Set Set Set Auto Adjust Auto off Auto Search Blank Colour Blank on/off Startup Set Set Set Set Menu Position V LOW MIDDLE HIGH Get Turn off TV Film Get TURN OFF TURN ON Get Execute Get Increment Decrement TURN OFF TURN ON Get Blue White Black Get TURN OFF TURN ON Get TURN ON TURN OFF Get Get Increment Decrement Command data Header CRC Action Type Setting code BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 26 72 D6 72 46 73 85 73 4A 72 DA 73 2A 73 79 72 1A 71 8A 70 29 71 91 D0 08 86 6E 86 BF 87 B6 D6 26 D7 85 D6 CB D3 6B D0 9B D0 08 D3 FB D8 6B D9 C8 D8 0B D2 9B D3 38 D2 40 D7 26 D7 F7 D6 01 00 01 00 01 00 02 00 01 00 01 00 01 00 02 00 01 00 01 00 02 00 06 00 02 00 04 00 05 00 01 00 01 00 02 00 01 00 01 00 01 00 02 00 01 00 01 00 02 00 01 00 01 00 02 00 02 00 04 00 05 00 06 22 06 22 06 22 06 22 07 22 07 22 07 22 07 22 0B 22 0B 22 0B 22 0A 20 10 31 10 31 10 31 16 20 16 20 16 20 00 30 00 30 00 30 00 30 20 30 20 30 20 30 04 30 04 30 04 30 16 30 16 30 16 30 01 00 02 00 03 00 00 00 00 00 01 00 02 00 00 00 00 00 01 00 00 00 00 00 00 00 00 00 00 00 00 00 01 00 00 00 03 00 05 00 06 00 00 00 00 00 01 00 00 00 00 00 01 00 00 00 00 00 00 00 00 00 Menu Position V Reset Execute BE EF 03 06 00 A8 C7 06 00 44 70 00 00 Menu Position H Get Increment Decrement BE EF BE EF BE EF 03 03 03 06 00 06 00 06 00 04 D7 62 D7 B3 D6 02 00 04 00 05 00 15 30 15 30 15 30 00 00 00 00 00 00 Menu Position H Reset Execute BE EF 03 06 00 DC C6 06 00 43 70 00 00 BE EF BE EF 03 03 06 00 06 00 8F D6 1F D7 01 00 01 00 17 30 17 30 00 00 01 00 BE EF 03 06 00 BC D6 02 00 17 30 00 00 Message Set TURN OFF TURN ON Get 45 CP-S235 (C10SM2) Names Operation type Volume MUTE Screen type Set Set Lamp Time Lamp Time Reset Filter Time Filter Time Reset Magnify Freeze Set Set Get Increment Decrement TURN ON TURN OFF Get 4:3 16:9- Top 16:9- Center 16:9- Bottom Get Get Execute Get Execute Get Increment Decrement Normal Freeze Get TURN OFF TURN ON Command data Header BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF BE EF 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 03 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 06 00 CRC Action Type Setting code 31 D3 57 D3 86 D2 46 D3 D6 D2 75 D3 7A D6 EA D7 1A D7 8A D6 49 D6 C2 FF 58 DC C2 F0 98 C6 7C D2 1A D2 CB D3 83 D2 13 D3 B0 D2 2A D3 BA D2 19 D3 02 00 04 00 05 00 01 00 01 00 02 00 01 00 01 00 01 00 01 00 02 00 02 00 06 00 02 00 06 00 02 00 04 00 05 00 01 00 01 00 02 00 01 00 01 00 02 00 01 20 01 20 01 20 02 20 02 20 02 20 13 20 90 10 30 70 A0 10 40 70 07 30 07 30 07 30 02 30 02 30 02 30 00 60 00 60 00 60 00 00 00 00 00 00 00 00 01 00 00 00 00 00 01 00 02 00 03 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 01 00 00 00 00 00 01 00 00 00 00 20 00 20 00 20 00 20 00 20 20 60 00 00 01 00 02 00 05 00 00 00 00 00 13 20 13 20 13 20 13 20 Power Get Input Source Error Status Set RGB Video S-Video Component Get Get (Example Return) 00 00 (Off) BE EF BE EF BE EF BE EF BE EF BE EF 03 03 03 03 03 03 01 00 (On) 06 00 06 00 06 00 06 00 06 00 06 00 02 00 (Cool down) FE D2 6E D3 9E D3 AE D1 CD D2 D9 D8 01 00 01 00 01 00 01 00 02 00 02 00 (Example of Return) 00 00 01 00 02 00 03 00 (Normal) (Cover-error) (Fan-error) (Lamp-error) 04 00 05 00 06 00 07 00 08 00 (Temp-error) (Air flow(Lamp- (Cool-error) (Filter-Error) error) Time-over) 46 09 00 (FilterMissing) 11. Block diagram MAIN PCB DDC RGB in 6dB AMP A/D, PLL THC7216 1st PLL CLAMP RGB A/D RGB out Component Video VIDEO DECODER TC90A92AFG CONTROL PCB SELECTOR 47 USB + COLOUR UNIFORMITY & TIMING GENERATOR PW168-05RK Image Processor S/H LEVEL SHIFTER 0.55" LCD SVGA PANEL with LENZ 2nd PLL RS-232C CP-S235 (C10SM2) Video S-Video CTL Flash ROM EEPROM Crystal MOUSE (Video)Audio (RGB)Audio Audio out VOLUME CONTROL KEY SEL./ COMP. SUB CPU S/P AUDIO AMP STUCK SENSOR SP TEMP SENSOR FAN SW PCB SENSOR PCB IR RECEIVER PCB AC INPUT DC POWER SUPPLY PCB Block diagram (C10SM2) LAMP POWER SUPPLY PCB Lamp OPTICAL UNIT PROJECTION LENS CP-S235 (C10SM2) 12. Connector connection diagram 30P FPC(Flat) With Panel(OPT Unit) Pb/Cb IN Pr/Cr IN VIDEO IN S-VIDEO IN R:P501 G:P601 B:P701 AUDIO-R IN AUDIO-L IN RGB IN DRIVE Board RGB OUT SVGA (EPSON) 1:COM 2:VVDD 3:DWN 4:PCG 5:VST 6:VCK 7:ENB 8:NC 9:VSS 10:HCK2 11:HCK1 12:HST 13:NC 14:NC 15:CLR 16:RGT 17:HVDD 18:SIG1 19:SIG6 20:SIG2 21:SIG5 22:SIG3 23:SIG4 24:PSIG 25:LCCOM 26:NC 27:LCCOM 28:DIRY 29:VSSY 30:MON Wide (EPSON) 1:NC 2:DY 3:CLY 4:/CLY 5:VDDY 6:LCCOM 7:NC 8:NRG 9:ENB1 10:ENB2 11:ENB3 12:ENB4 13:DIRX 14:CLX 15:/CLX 16:VDDX 17:DX 18:VSSX 19:VID1 20:VID2 21:VID3 22:VID4 23:VID5 24:VID6 25:LCCOM 26:NC 27:LCCOM 28:DIRY 29:VSSY 30:MON LCD Panel Y IN R G B AUDIO IN E805 AUDIO OUT 1:GND 2:R/C 3:+3.3V R/C Front Board E901 1: SP2: SP+ CNRM:3P-ZH 140mm (P#:EF22999) ESPL E7A1 A83:2P-DF13 90mm SP Assy (P#:GK00393) CONTROL BOARD CONTROL EM01 1:+5V 2:RMT 3:TXD 4:RXD 5:GND ET01 E301 CNRM:3P-ZH 140mm (P#:EF22999) Power unit (Ballast) J2 J1 TSW:(P#:FH00275) CNPWR:4P-VH 130mm (P#:EF22877) Soldering (W151097) 1:DC IN 2:NC 3:GND 4:+16V Temp. SW CN101 CNTS:2P-EH 270mm (P#:EF08764) 1:LAMP TEMP DET. OUT 2:LAMP TEMP DET. RETURN Power Unit (Circuit) CN102 Filter Unit CN2 AC INLET CN103 1:L 2:NC 3:N CN3 Out Sensor #6430 2P-ZH 250mm (P#:AZ00253) 1:POWERON/OFF 2:GND 3:LAMP MISS 4:SELCT E803 1:+12.6V(F) 2:GND(F) 3:+17V 4:GND 5:+6.0V 6:+6.0V 7:+4.3V 8:+4.3V 9:GND 10:GND 11:GND 12:ACTIVEON/OFF 1:TO-SW 2:COVER E804 Cover SW Board E941 CNLC:2P-ZH 130mm (P#:EF22997) CNPOW:12P-PH 190mm (P#:EF21953) 1:HV 2:GND 1:OUT 2:GND CNBAR:4P-ZH 160mm (P#:EF23002) With Ballast Power Unit LED Board E981 CNME:3P-ZH 80mm (P#:EF23004) USB Lamp Unit 1:GND 2:HPLL 3:NC E302 1:OUT 2:GND #6800 In Sensor 2P-ZH 230mm (P#:AZ00252) E801 1:FAN1S 2:VCC 3:GND 4:CONT-E 5:NC Exhaust fan #3055:Exhaust-Fan(5P-ZH) 50mm(P#:GS00912) E800 E802 1:FAN2S 2:VCC 3:GND 4:CONT-P Panel fan #6460:Panel-Fan(4P-PH) 250mm(P#:GS00891) CN1:3P-VH 150mm (P#:EF22876) Connector connection diagram (C10SM2) 48 CP-S235 (C10SM2) 13. Basic circuit diagrams Basic circuit diagram list SENSOR Board MAIN Board 3 COVER SWITCH Board MAIN Board 4 REMOTE CONTROL Board MAIN Board 5 FILTER UNIT MAIN Board 6 POWER UNIT CIRCUIT MAIN Board 7 POWER UNIT BALLAST 1 MAIN Board 8 POWER UNIT BALLAST 2 MAIN Board 9 CONTROL Board MAIN Board 10 MAIN Board 1 MAIN Board 11 MAIN Board 2 49 SENSOR BOARD REMOTE CONTROL BOARD COVER SWITCH BOARD PARTS WITH HATCHING ARE NOT MOUNTED SM0541 SENSOR, COVER SWITCH & REMOTE CONTROL BOARDS POWER UNIT (CIRCUIT) FILTER UNIT PARTS WITH HATCHING ARE NOT MOUNTED SM0541 POWER UNIT (CIRCUIT) & FILTER UNIT CN100 1 L102 C117 Q103 R156 Q102 C113 D121 R135 C122 +16V CN100 4 Q104 2 R116 C108 56 R118 R117 CN100 3 C116 Q101 R134 3 R115 C100 R104 4 C114 R121 L103 T101 R119 C140 GND R122 C109 R143 1 C111 R154 1 D105 Z100 R161 C133 D151 R103 CN100 2 T102 R141 R151 R102 C151 C120 C154 Q151 R133 C153 D106 R112 R101 Q150 R142 ZD150 R113 R114 D150 R140 Q100 R100 +370V R160 C152 L100 L104 D108 R131 R124 D107 R129 Vcc 1 7 HO IN 2 6 VS COM 3 5 LO 4 D118 R125 8 VB D117 C132 C156 LO 4 R130 VS 6 5 C118 3 COM R128 HO 7 D116 2 IN C155 D115 C112 VB 8 R127 C110 C131 R145 R126 IC102 1 Vcc R132 IC103 C119 R123 TH102 16V VSENSE OVP CV0 VP0 SGND 14 24 25 21 22 18 10 11 NAV2 DRIVE 26 NAV1 TEMP 23 CPO SGND TH101 VCC C130 ZD100 7 9 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 POWER UNIT (BALLAST) 1 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 POWER UNIT (BALLAST) 2 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 CONTROL BOARD PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 1 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 2 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 3 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 4 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 5 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 6 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 7 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 8 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 9 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 10 PARTS WITH HATCHING ARE NOT MOUNTED SM0541 MAIN BOARD 11 Hitachi, Ltd. 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