Fitting Instructions Optimo
Fitting-Instructions-KIT-SYSTEM-II Fitting-Instructions-KIT-SYSTEM-II
User Manual: Fitting-Instructions-optimo
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OPTIMO FITTING INSTRUCTIONS FITTING INSTRUCTIONS POCKET DOOR FRAME “OPTIMO” FOR PLASTERBOARD WALLS 100MM THICKNESS Available in kit format for self assembly 1. Insert horizontal front profiles (9) and fix them to the provided holes in the rear upright (3) and to the front profiles (1) and (2). 2. Repeat this procedure to the opposite side of the pocket door frame. 3. Insert the top cover (4) and fix it to the predrilled holes with the screws provided. 4. Insert the sliding top track (10) into the top cover (4) pushing it until it is fully inserted and stops. 5. Insert the lower installation alignment bar. 6. Fix the timber frame stop jamb (7) to the sliding top track with the nails provided. 7. Insert the middle installation alignment bar (12) 8. Place a plasterboard guide onto the floor aligned with the wall to be constructed and insert the pocket door frame. 9. Continue with the pocket door frame installation attaching the plasterboard sheets to the pocket door frame to form the finished wall. NOTE – all numbers are in brackets () not speech marks “” FITTING INSTRUCTIONS Place the vertical front (A) and rear (B) pocket door frame profiles onto two trestles as shown. Insert between the uprights the horizontal cross members (3) to the fixing points indicated where they click and lock into place. Repeat this procedure on the opposite side once the pocket door frame has been turned over. FITTING INSTRUCTIONS 1st Diagram – top cover needs to be labelled with “C” in a circle like third diagram has a “D” Now the pocket door frame is ready to be completed with the sliding accessory set being fitted to the door and then final installation with the plasterboard panels to complete the finished wall. POCKET DOOR FRAME “OPTIMO” INSTALLATION. Position the pocket door frame into the plasterboard guide previously placed onto the floor and aligned with the wall to be constructed. Check the alignment of the top of the pocket door frame with the floor using a plumb line as shown; should there be a discrepancy, assume the floor is correct and adjust the alignment of the top of the pocket door frame accordingly. Place the wooden frame stop jamb next to the bottom installation alignment bar and fix the jamb to the bar. On the pocket side fix again fix the bottom installation alignment bar to the vertical upright which forms the mouth of the pocket. Fix the middle installation alignment bar to the wooden frame stop jamb and the vertical upright in the same way. Now fix the plasterboard sheets (not supplied) to the pocket door frame using self-tapping screws, ensuring the screws penetrate through the metal parts of the frame. For this purpose self-tapping screws to a maximum length of 20mm should be used assuming a plasterboard thickness of 12.5mm. GUIDEDOUBLE WING DOOR AND JOINING KIT DOUBLE WING JUNCTION KIT After inserting and fixing the transom in the box-frame, insert the joining bracket into one rail for half of ints length and fix it with supplied screws. then insert the second transom and the second rail until they touch. Fix the second rail with supplied screws, insert distance transom into the provided space of the bow-frame frontal part, then go on with the box-frame placement. JUNCTION KIT If you want to make a double wing box-frame from two single wing box-frames, is necessary to cut the front part of the rail, taking as reference the predisposed hole in the plate. We advise to fix the rail and the support plate with further screws to get a more solid structure. Join the two rails inside the plate, the rails should touch in the middle of the junction kit, marked with the appropriate hole with triangle form. OVERALL SIZE L1 = Nominal W + 40 mm. L2 = Nominal W x 2 + 70 mm. H1 = Nominal H + 50 mm. H2 = Nominal H + 85 mm. INTERNAL BOX FRAME SPACE: Finished wall mm. 100, internal box frame space mm. 58. DOOR PANEL ASSEMBLY Remove the box frame frontal cover, place the lower rail at the box frame base and fix it to the metallic box with supplied dowels or to the floor with fisher. Insert door profiles brush holders into the box-frame opening in the provided seat. Fix suspension brackets to the upper part of the door panel and make sure that provided holes for the carriage introduction are turn to the same side. Fix impact rubber to the back box-frame side and add shims if you prefer the door panel is not completely disappeared into the box-frame when the door is open. Insert carriages into the sliding rail in the provided hole placed in the side of the impact upright. Hook the door panel to the sliding carriages, regulate the height and check the alignment of plumb respect to the ground level. Insert upper transoms and then the impact jamb checking their perpendicularity respect the closed door panel. At the end fix frame covers on both wall sides. Optimo POCKET DOOR FRAMES FOR SINGLE DOORS Plasterboard version OVER DIMENSION A B FINISHED WALL PANEL DIMENSION CODE 160KG Standard PW x PH WxH 600x2030 1288x2115 640 615 100 626x2040 99690133 700x2030 1488x2115 740 715 100 726x2040 99690135 800x2030 1688x2115 840 815 100 826x2040 99690137 900x2030 1888x2115 940 915 100 926x2040 99690139 1000x2030 2088x2115 1040 1015 100 1026x2040 99690141 585x1971 1273x2056 625 615 100 610x1981 99690143 661x1971 1449x2056 701 715 100 686x1981 99690145 737x1971 1625x2056 777 815 100 762x1981 99690147 813x1971 1701x2056 853 915 100 838x1981 99690149 900x1971 1888x2056 940 915 100 914x1981 99690151 Sp DW DH Max.25-44mm 50mm MAX PASSAGE SIZE * Dimensions are given in mm. 1 Jamb finishing kit > Code 996090060 (included with pocket door set) 2 Architrave finishing kit > Code 996090061 (optional) Hp Ha Hg > In the event that the door track stopper is positioned to allow the full width of the door to slide inside the pocket frame when in the fully open position, we can not accept liability for any personal injuries that occur. H Mi > If flush pull handles are to be fitted to the door face, it is recommended that the door track stopper is positioned such that in the fully open position a small part of the door width remainds outside the pocket frame. This is to prevent the risk of personal injury via trapped fingers. > Doors, plasterboard panels, and outside architrave sections not supplied. available accessory sets Jointing set Automatic door operator set Soft closing set Self closing set Synchronised operation set Switching points set La Sp=100 Sa Si=57mm Lp B A 20mm L Mi C/ Bellmunt, 104 - P.I. La Foradada 08580 Sant Quirze de Besora (Barcelona) - SPAIN Telf. + 34 93 852 96 15 // Fax +34 93 855 13 42 boxkel@boxkel.com Country Sales Manager UK - Mr. Rod Flanagan M 07557640348 rod.flanagan@saheco.co.uk sales@saheco.co.uk www.boxkel.com BOXKEL Poligono Industrial la Foradada 08580 San Quirze de Besora - Barcelona (SPAIN) Tel. +34 93 852 96 15 Fax +34 93 855 13 42 boxkel@boxkel.com
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