Exlar Catalog 6/04 GSX GSXSeries
User Manual: GSX
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EXLAR GSX Series Linear Actuators Lamination Endcaps GSX Series – The Highest Performance, Longest Life and Most Compact Linear Actuators! GSX Series linear actuators combine the advantages of Exlar’s roller screw technology and T-LAM™ technology to create the next generation of linear actuators. Exlar uses a specially designed roller screw mechanism for converting electric motor power into linear motion within the actuator. Planetary rollers assembled around the actuator’s extending rod follow threads which are precisely machined on the inside surface of the actuator’s hollow armature. Linear motion is produced in precise synchronization with the armature rotation. Because this roller screw mechanism has an inherently larger cumulative contact surface, these actuators have a much longer working life, and can handle heavier loads at higher speeds than is possible from a similarly sized unit built around a ball screw system. Exlar’s T-LAM segmented lamination stator technology delivers higher continuous motor torque than is available in traditionally wound motors. T-LAM technology consists of stator segments, each containing individual phase wiring for maximum motor performance. The improved efficiencies of the GSX Series are a result of the limited heat generation qualities inherent in the segmented stator design as seen above. The elimination of 3 Individual Segments end turns in the stator, and use of thermally conductive potting removes the parts most susceptible to failure in a traditional stator. Other design advantages include: • Neodymium-iron-boron magnets provide high flux density and maximum motor torque. • Thermally conductive potting of the entire stator provides increased heat dissipation and provides protection from contamination in oilcooled units. • Each stator segment contains individual phase wiring. External winding of individual segments provides maximum slot fill for maximum motor performance. • Motors with T-LAM technology have Class 180 H insulation systems compliant with UL requirements. • UL recognized component. • Motors with T-LAM technology are CE compliant The Actuator & Motor, All in one Compact Unit. With other actuator technologies, customers are usually responsible for engineering the completed linear motion system. This usually includes purchasing the motor, gear reducer, timing belt, mounting hardware, flexible couplings, etc. separately. Then they all must be assembled to perform properly in a given application. Designed for Closed Loop Servo Systems Their brushless servo design means GSX Series units can be used in advanced closed-loop servo systems when velocity and positioning is required. Position feedback can be delivered in a number of different forms. These include resolvers, encoders or internally mounted linear position feedback sensors. Sealed for Long Life with Minimum Maintenance GSX Series actuators have strong advantages whenever outside contaminants are an issue. In most rotary-tolinear devices, critical mechanisms are exposed to the environment. Thus, they must be frequently inspected, cleaned and lubricated. In contrast, the converting components in all Exlar GSX units are mounted within the sealed motor housing. With a simple bushing and seal arrangement on the smooth extending rod, abrasive particles or other contaminants are prevented from reaching the actuator’s critical mechanisms. This assures trouble-free operation even in the most harsh environments. Lubrication requirements are minimal. GSX actuators can be lubricated with either grease or recirculated oil. Grease lubricated units will run up to 10,000 hours without re-greasing. Recirculated oil systems eliminate this type of maintenance altogether. A GSX Series actuator with a properly operating recirculating oil system will operate indefinitely without any other lubrication requirements. Available in Five Frame Sizes 2” GSX20 3” GSX30 4” GSX40 5” GSX50 7” GSX60 If you need a custom design, Exlar’s Application Engineering department will work with you to engineer a solution specifically tailored to your application. GSX Series GSX Series actuators eliminate all this systems engineering. These units are single, fully integrated component packages – much smaller than traditional rotary-to-linear conversion mechanisms. Feature External anti-rotate mechanism Standard No Optional Yes Pre-loaded follower No Yes Electric brake No Yes Internal End switches No Yes Connectors Two MS Style Connectors (3 if brake and/or Switches are Ordered) Electroless Nickel Connectors/Male NPT with Potted Leads/ Manufacturers Connectors Mounting Style Extended Tie Rods, Side Tapped Mounting Holes, Trunnion, Rear Clevis, or Front Flange Custom Mountings Rod End Male or Female: U.S. Standard or Metric Specials Available To Meet OEM Requirements Greased, Oil Connection Ports are Built-in for Customer Supplied Recirculated Oil Lubrication Specials Available To Meet OEM Requirements Standard Encoders or Resolvers to Meet Most Amplifier Requirements Custom Feedback Lubrication Primary Feedback Absolute Linear Feedback No VRVT, including signal conditioner 4 EXLAR GSX Series Linear Actuators EXLAR GSX SERIES ACTUATORS APPLICATIONS INCLUDE: Hydraulic cylinder replacement Ball screw replacement Pneumatic cylinder replacement Chip and wafer handling Automated flexible fixturing Dispensers Machine tool Automated assembly Parts clamping Automatic tool changers Volumetric pumps Medical equipment Conveyor diverters / gates Plastics equipment Cut-offs Die cutters Packaging machinery Entertainment Sawmill equipment Open / close doors Fillers Formers Precision grinders Indexing stages Lifts Product sorting Material cutting Material handling Riveting / fastening / joining Molding Volumetric pumps Semiconductor Pick and place systems Robot manipulator arms Simulators Precision valve control Ventilation control systems Pressing Process control Tube bending Welding Stamping Test stands Tension control Web guidance Wire winding Repeatable force, reliable positioning accuracy, and flexible control make GSX actuators a perfect fit for assembly presses or test stands. Because they cycle quickly and can be synchronized to line speeds, Exlar actuators produce dramatic improvements in web control applications. In clean room applications like those common to semiconductor manufacturing, the compact design of our GSX Series saves critical space. 5 Repeatable force control plus positioning accuracy extends the life of costly tools when Exlar linear actuators are used in precision clamping applications. GSX Series Speed vs. Force Curves GSX20-.1 Inch Lead GSX30-.1 Inch Lead 700 138 238 500 Force (lbf) Force (lbf) 600 400 300 200 100 0 0 1 2 3 4 5 6 Speed (inch / sec) 7 8 2000 1800 1600 1400 1200 1000 800 600 400 200 0 9 138 238 0 1 138 238 338 350 Force (lbf) Force (lbf) 300 250 200 150 100 50 0 2 4 6 8 10 12 Speed (inch / sec) 14 2 3 4 Speed (inch / sec) 5 6 GSX30-.2 Inch Lead GSX20-.2 Inch Lead 400 0 GSX Series These charts represent typical linear speed versus linear force curves for the GSX actuators using common brushless motor amplifiers. The GSX Series are compatible with many different brushless motor amplifiers, and differences in the performance ratings of these amplifiers can alter the actuator’s performance. Thus, the curves below should be used for estimation only. (Further information is available by contacting Exlar Application Engineering.) 16 1000 900 800 700 600 500 400 300 200 100 0 138 238 338 0 18 2 4 6 8 Speed (inch / sec) 10 12 GSX30-.5 Inch Lead GSX20-.4 Inch Lead 450 138 238 338 138 238 338 400 350 Force (lbf) Force (lbf) 200 150 100 300 250 200 150 100 50 50 0 0 0 5 10 25 20 15 Speed (inch / sec) 30 35 0 5 10 15 20 Speed (inch / sec) 25 30 6 EXLAR GSX Series Linear Actuators GSX.40-.1 Inch Lead 6000 138 238 338 5000 138 238 8000 7000 4000 Force (lbf) Force (lbf) GSX50-.1 Inch Lead 9000 3000 2000 6000 5000 4000 3000 2000 1000 1000 0 0 1 0 2 3 4 Speed (inch / sec) 5 6 0 1 138 238 338 138 238 338 5000 Force (lbf) Force (lbf) 6 6000 2500 2000 1500 1000 500 4000 3000 2000 1000 0 0 0 2 4 6 8 Speed (inch / sec) 10 0 12 2 GSX40-.5 Inch Lead 138 238 338 1000 4 6 Speed (inch / sec) 8 10 GSX50-.5 Inch Lead 1400 1200 138 238 338 1200 1000 800 Force (lbf) Force (lbf) 4 GSX50-.2 Inch Lead GSX40-.2 Inch Lead 3000 600 400 200 800 600 400 200 0 0 0 5 10 15 20 Speed (inch / sec) 25 0 30 5 10 15 Speed (inch / sec) 20 25 GSX50-1.0 Inch Lead GSX40-.75 Inch Lead 1200 800 138 238 338 700 138 238 338 1000 Force (lbf) 600 Force (lbf) 2 3 Speed (inch / sec) 500 400 300 800 600 400 200 200 100 0 0 0 7 5 10 15 20 25 Speed (inch / sec) 30 35 40 0 10 20 30 Speed (inch / sec) 40 50 GSX Series GSX Series Speed vs. Force Curves These charts represent typical linear speed versus linear force curves for GSX actuators using common brushless motor amplifiers. The GSX Series are compatible with many different brushless motor amplifiers, and differences in the performance ratings of these amplifiers can alter the actuator’s performance. Thus, the curves below should be used for estimation only. (Further information is available by contacting Exlar Application Engineering.) GSX60-.25 Inch Lead 14000 138 238 338 Force (lbf) 12000 10000 8000 6000 4000 2000 0 0 2 4 6 8 Speed (inch / sec) 10 12 GSX60-.5 Inch Lead 7000 138 238 338 6000 Force (lbf) 5000 4000 3000 2000 1000 0 0 5 10 15 Speed (inch / sec) 20 25 GSX60-1.0 Inch Lead 3500 138 238 338 3000 Force (lbf) 2500 2000 1500 1000 500 0 0 10 20 30 Speed (inch / sec) 40 50 8 EXLAR GSX Series Linear Actuators GSX40 GSX Series Lifetime Curves The underlying formula that defines this value is: Travel life in millions of inches, where: 2000 1200 800 400 C = Dynamic load rating (lbf) F = Cubic mean applied load (lbf) S = Roller screws lead (inches) ( ) L10 = C F 3 GSX40-xx02 GSX40-xx05 GSX40-xx08 1600 Mean Load (pounds) The L10 expected life of a roller screw linear actuator is expressed as the linear travel distance that 90% of properly maintained roller screws manufactured are expected to meet or exceed. This is not a guarantee and these charts should be used for estimation purposes only. 0 100 xS≡ 1,000 10,000 Travel Life (Millions of inches) 100,000 All curves represent properly lubricated and maintained actuators. GSX20 GSX50 400 5000 350 4500 GSX50-xx01 GSX50-xx02 GSX50-xx05 GSX50-xx10 Mean Load (pounds) Mean Load (pounds) 4000 300 250 200 150 100 3500 3000 2500 2000 1500 1000 50 500 0 0 100 1,000 10,000 Travel Life (Millions of inches) 0 10 100,000 100 1,000,000 GSX60 GSX30 600 8000 GSX60-xx03 GSX60-xx05 GSX60-xx10 7000 Mean Load (pounds) 500 Mean Load (pounds) 1,000 10,000 100,000 Travel Life (Millions of inches) 6000 400 5000 4000 300 3000 200 2000 100 1000 0 0 0 9 1,000 10,000 Travel Life (Millions of inches) 100,000 10 100 1,000 10,000 100,000 Travel Life (Millions of inches) 1,000,000 Model GSX20-0301 GSX20-0302 GSX20-0304 GSX20-0601 GSX20-0602 GSX20-0604 GSX20-1001 GSX20-1002 GSX20-1004 GSX20-1201 GSX20-1202 GSX20-1204 GSX30-0301 GSX30-0302 GSX30-0305 GSX30-0601 GSX30-0602 GSX30-0605 GSX30-1001 GSX30-1002 GSX30-1005 GSX30-1201 GSX30-1202 GSX30-1205 GSX30-1402 GSX30-1405 GSX30-1802 GSX30-1805 Frame Stroke Screw Size (nominal)* Lead in in in (mm) (mm)* (mm) Force* Rating lb (N) 1/2/3 stack Max Velocity in/sec (mm/sec) Continuous Motor Torque lb-in (N-m) Maximum Static Load lb (N) Armature Inertia** lb-in-s 2 (Kg-m 2 ) Dynamic Weight Load (approx.) Rating lb lb (N) (Kg) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 2.25 (57) 3 (75) 3 (75) 3 (75) 6 (150) 6 (150) 6 (150) 10 (250) 10 (250) 10 (250) 12 (300) 12 (300) 12 (300) 0.1 (2.54) 0.2 (5.08) 0.4 (10.16) 0.1 (2.54) 0.2 (5.08) 0.4 (10.16) 0.1 (2.54) 0.2 (5.08) 0.4 (10.16) 0.1 (2.54) 0.2 (5.08) 0.4 (10.16) 367/578/NA (1632/2571/NA) 183/289/NA (814/1286/NA) 92/145/NA (409/645/NA) 367/578/NA (1632/2571/NA) 183/289/385 (814/1286/1713) 92/145/192 (409/645/854) 367/578/NA (1632/2571/NA) 183/289/385 (814/1286/1713) 92/145/192 (409/645/854) 367/578/NA (1632/2571/NA) 183/289/385 (814/1286/1713) 92/145/192 (409/645/854) 8.33 (211.67) 16.77 (423.33) 33.33 (846.67) 8.33 (211.67) 16.67 (423.33) 33.33 (846.67) 8.33 (211.67) 16.67 (423.33) 33.33 (846.67) 8.33 (211.67) 16.67 (423.33) 33.33 (846.67) 7.3/11.5/NA (0.82/1.30/NA) 7.3/11.5/NA (0.82/1.30/NA) 7.3/11.5/NA (0.82/1.30/NA) 7.3/11.5/NA (0.82/1.30/NA) 7.3/11.5/15.3 (0.82/1.30/1.73) 7.3/11.5/15.3 (0.82/1.30/1.73) 7.3/11.5/NA (0.82/1.30/NA) 7.3/11.5/15.3 (0.82/1.30/1.73) 7.3/11.5/15.3 (0.82/1.30/1.73) 7.3/11.5/NA (0.82/1.30/NA) 7.3/11.5/15.3 (0.82/1.30/1.73) 7.3/11.5/15.3 (0.82/1.30/1.73) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 1250 (5560) 0.00101 (0.000114) 0.00101 (0.000114) 0.00101 (0.000114) 0.00114 (0.000129) 0.00114 (0.000129) 0.00114 (0.000129) 0.00133 (0.000150) 0.00133 (0.000150) 0.00133 (0.000150) 0.00143 (0.000162) 0.00143 (0.000162) 0.00143 (0.000162) 2075 (9230) 1540 (6850) 1230 (5471) 2075 (9230) 1540 (6850) 1230 (5471) 2075 (9230) 1540 (6850) 1230 (5471) 2075 (9230) 1540 (6850) 1230 (5471) 6.5 (2.9) 6.5 (2.9) 6.5 (2.9) 7.0 (3.2) 7.0 (3.2) 7.0 (3.2) 7.5 (3.4) 7.5 (3.4) 7.5 (3.4) 8.0 (3.6) 8.0 (3.6) 8.0 (3.6) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3.125 (79) 3 (75) 3 (75) 3 (75) 5.9 (150) 5.9 (150) 5.9 (150) 10 (250) 10 (250) 10 (250) 12 (305) 12 (305) 12 (305) 14 (355) 14 (355) 18 (455) 18 (455) 0.1 (2.54) 0.2 (5.08) 0.5 (12.7) 0.1 (2.54) 0.2 (5.08) 0.5 (12.7) 0.1 (2.54) 0.2 (5.08) 0.5 (12.7) 0.1 (2.54) 0.2 (5.08) 0.5 (12.7) 0.2 (5.08) 0.5 (12.7) 0.2 (5.08) 0.5 (12.7) 829/1347/NA (3688/5992/NA) 415/674/NA (1846/2998/NA) 166/269/NA (738/1197/NA) 829/1347/NA (3688/5992/NA) 415/674/905 (1846/2998/4026) 166/269/362 (738/1197/1610) 829/1347/NA (3688/5992/NA) 415/674/905 (1846/2998/4026) 166/269/362 (738/1197/1610) 829/1347/NA (3688/5992/NA) 415/674/905 (1846/2998/4026) 166/269/362 (738/1197/1610) 415/674/905 (1846/2998/4026) 166/269/362 (738/1197/1610) 415/674/905 (1846/2998/4026) 166/269/362 (738/1197/1610) 5 (127) 10 (254) 25 (635) 5 (127) 10 (254) 25 (635) 5 (127) 10 (254) 25 (635) 5 (127) 10 (254) 25 (635) 10 (254) 25 (635) 10 (254) 25 (635) 16.5/26.8/NA (1.86/3.03/NA) 16.5/26.8/NA (1.86/3.03/NA) 16.5/26.8/NA (1.86/3.03/NA) 16.5/26.8/NA (1.86/3.03/NA 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/NA (1.86/3.03/NA) 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/NA (1.86/3.03/NA) 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/36 (1.86/3.03/4.07) 16.5/26.8/36 (1.86/3.03/4.07) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 2700 (12010) 0.00319 (0.000360) 0.00319 (0.000360) 0.00319 (0.000360) 0.00361 (0.000408) 0.00361 (0.000408) 0.00361 (0.000408) 0.00416 (0.00047) 0.00416 (0.00047) 0.00416 (0.00047) 0.00443 (0.000501) 0.00443 (0.000501) 0.00443 (0.000501) 0.00473 (0.000534) 0.00473 (0.000534) 0.00533 (0.000602) 0.00533 (0.000602) 5516 (24536) 5800 (25798) 4900 (21795) 5516 (24536) 5800 (25798) 4900 (21795) 5516 (24536) 5800 (25798) 4900 (21795) 5516 (24536) 5800 (25798) 4900 (21795) 5800 (25798) 4900 (21795) 5800 (25798) 4900 (21795) 9.5 (4.3) 9.5 (4.3) 9.5 (4.3) 11.5 (5.2) 11.5 (5.2) 11.5 (5.2) 19 (8.6) 19 (8.6) 19 (8.6) 22 (10) 22 (10) 22 (10) 22 (10) 22 (10) 25 (11.3) 25 (11.3) *Please note that stroke mm are nominal dimensions. **Inertia +/ – 5% Specifications subject to change without notice. 10 GSX Series GSX20 & GSX30 Performance Specifications EXLAR GSX Series Linear Actuators Model GSX40 Performance Specifications Frame Stroke Screw Size (nominal)* Lead in in in (mm) (mm)* (mm) Force* Rating lb (N) 1/2/3 stack Max Velocity in/sec (mm/sec) Continuous Motor Torque lb-in (N-m) Maximum Armature Static Inertia** Load lb-in-s 2 lb (N) (Kg-m 2 ) Dynamic Weight Load (approx.) Rating lb lb (N) (Kg) GSX40-0601 3.9 (99) 6 (150) 0.1 (2.54) 2393/3966/NA (10645/17642/NA) 5 (127) 47.6/78.9/NA (5.38/8.91/NA) 5400 (24020) 0.0152 7900 (0.001717) (35141) 20 (9.1) GSX40-0602 3.9 (99) 6 (150) 0.2 (5.08) 1196/1983/NA (5320/8821/NA) 10 (254) 47.6/78.9/NA (5.38/8.91/NA) 5400 0.0152 8300 (24020) ( 0.001717) (36920) 20 (9.1) GSX40-0605 3.9 (99) 6 (150) 0.5 (12.7) 479/793/NA (2131/3527/NA) 25 (635) 47.6/78.9/NA (5.38/8.91/NA) 5400 0.0152 7030 (24020) ( 0.001717) (31271) 20 (9.1) GSX40-0608 3.9 (99) 6 0.75 (150) (19.05) 319/529/NA (1419/2353/NA) 37.5 (953) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 0.0152 6335 (24020) ( 0.001717) (28179) 20 (9.1) GSX40-0801 3.9 (99) 8 (200) 0.1 (2.54) 2393/3966/NA (10645/17642/NA) 5 (127) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 (24020) 0.0163 7900 (0.001842) (35141) 24 (10.9) GSX40-0802 3.9 (99) 8 (200) 0.2 1196/1983/2692 (5.08) (5320/8821/11975) 10 (254) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 0.0163 8300 (24020) ( 0.001842) (36920) 24 (10.9) GSX40-0805 3.9 (99) 8 (200) 0.5 (12.7) 479/793/1077 (2131/3527/4791) 25 (635) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 0.0163 7030 (24020) ( 0.001842) (31271) 24 (10.9) GSX40-0808 3.9 (99) 8 0.75 319/529/718 (200) (19.05) (1419/2353/3194) 37.5 (953) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 0.0163 6335 (24020) ( 0.001842) (28179) 24 (10.9) GSX40-1001 3.9 (99) 10 (250) 0.1 (2.54) 2393/3966/NA (10645/17642/NA) 5 (127) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 (24020) 0.0175 7900 (0.001977) (35141) 28 (12.7) GSX40-1002 3.9 (99) 10 (250) 0.2 1196/1983/2692 (5.08) (5320/8821/11975) 10 (254) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 (24020) 0.0175 8300 (0.001977) (36920) 28 (12.7) GSX40-1005 3.9 (99) 10 (250) 0.5 (12.7) 479/793/1077 (2131/3527/4791) 25 (635) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 (24020) 0.0175 7030 (0.001977) (31271) 28 (12.7) GSX40-1008 3.9 (99) 10 0.75 319/529/718 (250) (19.05) (1419/2353/3194) 37.5 (953) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 (24020) 0.0175 6335 (0.001977) (28179) 28 (12.7) GSX40-1201 3.9 (99) 12 (305) 0.1 (2.54) 2393/3966/NA (10645/17642/NA) 5 (127) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 (24020) 0.0186 7900 (0.002102) (35141) 32 (14.5) GSX40-1202 3.9 (99) 12 (305) 0.2 1196/1983/2692 (5.08) (5320/8821/11975) 10 (254) 47.6/8.9/107.1 (5.38/8.91/12.1) 5400 0.0186 8300 (24020) ( 0.002102) (36920) 32 (14.5) GSX40-1205 3.9 (99) 12 (305) 0.5 (12.7) 479/793/1077 (2131/3527/4791) 25 (635) 47.6/8.9/107.1 (5.38/8.91/12.1) 5400 0.0186 7030 (24020) ( 0.002102) (31271) 32 (14.5) GSX40-1208 3.9 (99) 12 0.75 319/529/718 (305) (19.05) (1419/2353/3194) 37.5 (953) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 0.0186 6335 (24020) ( 0.002102) (28179) 32 (14.5) GSX40-1802 3.9 (99) 18 (455) 0.2 1196/1983/2692 (5.08) (5320/8821/11975) 10 (254) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 (24020) 0.0220 8300 (0.002486) (36920) 44 (20) GSX40-1805 3.9 (99) 18 (455) 0.5 (12.7) 479/793/1077 (2131/3527/4791) 25 (635) 47.6/78.9/107.1 (5.38/8.91/12.1) 5400 (24020) 0.0220 7030 (0.002486) (31271) 44 (20) *Please note that stroke mm are nominal dimensions. **Inertia +/ – 5% 11 Specifications subject to change without notice. Model Frame Stroke Screw Size (nominal)* Lead in in in (mm) (mm)* (mm) Continuous Force* Rating lb 1/2/3 stack Max Velocity in/sec (mm/sec) Continuous Motor Torque lb-in (N-m) GSX50-0601 5.0 (127) 6 (150) GSX50-0602 5.0 (127) GSX50-0605 0.1 (2.54) 5127/8544/NA (22806/38006/NA) 4 (101.6) 102/170/NA (11.5/19.2/NA) 13200 (58717) 0.03241 15693 (0.003662) (69806) 54 (24) 6 (150) 0.2 (5.08) 2564/4272/NA (11405/19003/NA) 8 (203) 102/170/NA (11.5/19.2/NA) 13200 (58717) 0.03241 13197 (0.003662) (58703) 54 (24) 5.0 (127) 6 (150) 0.5 (12.7) 1026/1709/NA (4564/7602/NA) 20 (508) 102/170/NA (11.5/19.2/NA) 13200 (58717) 0.03241 11656 (0.003662) (51848) 54 (24) GSX50-0610 5.0 (127) 6 (150) 1.0 (25.4) 513/855/NA (2282/3803/NA) 40 (1016) 102/170/NA (11.5/19.2/NA 13200 (58717) 0.03241 6363 (0.003662) (28304) 54 (24) GSX50-1001 5.0 (127) 10 (250) 0.1 (2.54) 5127/8544/NA (22806/38006/NA) 4 (101.6) 102/170/NA (11.5/19.2/NA) 13200 (58717) 0.03725 15693 (0.004209) (69806) 62 (28) GSX50-1002 5.0 (127) 10 (250) 0.2 (5.08) 2564/4272/NA (11405/19003/NA) 8 (203) 102/170/NA (11.5/19.2/NA) 13200 (58717) 0.03725 13197 (0.004209) (58703) 62 (28) GSX50-1005 5.0 (127) 10 (250) 0.5 (12.7) 1026/1709/2261 (4564/7602/10057) 20 (508) 102/170/226 (11.5/19.2/25.5) 13200 (58717) 0.03725 11656 (0.004209) (51848) 62 (28) GSX50-1010 5.0 (127) 10 (250) 1.0 (25.4) 513/855/1131 (2349/3803/5031) 40 (1016) 102/170/226 (11.5/19.2/25.5) 13200 (58717) 0.03725 6363 (0.004209) (28304) 62 (28) GSX50-1402 5.0 (127) 14 (355) 0.2 2564/4272/5655 8 (5.08) (11405/19003/25155) (203) 102/170/226 (11.5/19.2/25.5) 13200 (58717) 0.04208 13197 (0.004756) (58703) 70 (32) GSX50-1405 5.0 (127) 14 (355) 0.5 (12.7) 1026/1709/2261 (4564/7602/10057) 20 (508) 102/170/226 (11.5/19.2/25.5) 13200 (58717) 0.04208 11656 (0.004756) (51848) 70 (32) GSX60-0603 7.0 (178) 6 (150) 0.25 (6.35) 5098/NA/NA (22677/NA/NA) 10 (254) 241/NA/NA (27/NA/NA) 25000 0.1736 25300 (111200) (0.019614) (112540) 69 (31) GSX60-0605 7.0 (178) 6 (150) 0.5 (12.7) 2549/NA/NA (11339/NA/NA) 20 (508) 241/NA/NA (27/NA/NA) 25000 0.1736 22800 (111200) (0.019614) (101420) 69 (31) GSX60-0610 7.0 (178) 6 (150) 1.0 (25.4) 1275/NA/NA (5671/NA/NA) 40 (1018) 241/NA/NA (27/NA/NA) 25000 0.1736 21200 (111200) (0.019614) (94302) 69 (31) GSX60-1003 7.0 (178) 10 (250) 10 5098/8656/12389 0.25 (6.35) (22677/38504/55109) (254) 241/409/585 (27/46/66) 25000 0.1943 25300 (111200) (0.021953) (112540) 101 (46) GSX60-1005 7.0 (178) 10 (250) 0.5 2549/4328/6195 20 (12.7) (11339/19252/27557) (508) 241/409/585 (27/46/66) 25000 0.1943 22800 (111200) (0.021953) (101420) 101 (46) GSX60-1010 7.0 (178) 10 (250) 1.0 (25.4) 241/409/585 (27/46/66) 25000 0.1943 21200 (111200) (0.021953) (94302) 101 (46) Force Rating: The linear force produced by the actuator at continuous motor torque. Max Velocity: The linear velocity that the actuator will achieve at rated motor rpm. Continuous Motor Torque: Torque produced by the motor at rated continuous current. 1275/2164/3097 (5671/9626/13776) 40 (1018) Maximum Static Load: The mechanical load limit of the actuator if re-circulated oil or other cooling method is used to allow higher than rated torque from the motor. Armature Inertia: The rotary inertia of the armature of the GSX Series actuators. For calculation purposes, this value includes the screw inertia in a GSX actuator. *Please note that stroke mm are nominal dimensions. **Inertia +/ – 5% Maximum Armature Dynamic Weight Static Inertia** Load (approx.) Load lb-in-s 2 Rating lb lb (N) (Kg) lb (N) (Kg-m 2 ) Dynamic Load Rating: A design constant used in calculating the estimated travel life of the roller screw. The cubic mean load is the load at which the device will perform one million revolutions. * GSX offers 1, 2, or 3 stack stators providing 3 torque force levels. Specifications subject to change without notice. 12 GSX Series GSX50 & GSX60 Performance Specifications EXLAR GSX Series Linear Actuators GSX20 Mechanical and Electrical Specifications GSX20 Nominal Backlash in (mm) Maximum Backlash (pre-loaded) in (mm) Lead Accuracy in/ft (mm/300 mm) Maximum Radial Load lb (N) Environmental Rating: Standard / Optional Motor Stator 118 RMS Sinusoidal Commutation Continuous Motor Torque lbf-in 7.6 (Nm) (0.86) Torque Constant (Kt) lbf-in/A 2.5 (+/– 10% @ 25˚C) (Nm/A) (0.28) Continuous Current Rating: Greased (IG) A 3.4 6.9 Oiled (IL) A Peak Current Rating Amps 6.9 Trapezoidal Commutation Continuous Motor Torque lbf-in 7.3 (Nm) (0.82) Torque Constant (Kt) lbf-in/A 1.9 (+/– 10% @ 25˚C) (Nm/A) (0.22) Continuous Current Rating: Greased (IG) A 4.2 Oiled (IL) A 8.4 Peak Current Rating Amps 8.4 Motor Stator Data Voltage Constant (Ke) Vrms/krpm 16.9 (+/– 10% @ 25˚C) Vpk/kprm 23.9 Pole Configuration 8 8 Resistance (L-L) (+/– 5% @ 25˚C) Ohms 2.6 Inductance (L-L)(+/– 15%) mH 5.1 Brake Inertia lbf-in-sec2 .000025 (Kg-cm2) (0.028) Brake Current @ 24 Vdc A .21 Brake Holding Torque - Dry lbf-in (Nm) 24 (2.71) Brake Holding Torque - Oil Lubricated lbf-in (Nm) 8 (0.90) ms 250/50 Brake Engage/Disengage Time min 6.0 Mechanical Time Constant (tm),ms max 8.5 2.0 ms Electrical Time Constant (te) 0.55 lbf-in/krpm Damping Constant (Nm/krpm) (0.06) Friction Torque lbf-in 1.00 (Nm) (0.11) 115 Vrms Bus Voltage 5000 rpm Speed @ Bus Voltage Motor Wire Insulation Motor Stator Rating Thermal Switch Case Temperature ˚C Motor Standard Connectors (O-option) Feedback Brake/Limit Sw. 138 158 168 218 0.004 (.10) 0.0 0.001 (.025) 20 (90) IP65/67 238 258 7.3 (0.83) 5.2 (0.59) 1.6 3.1 3.1 7.0 (0.79) 8.3 (0.94) 0.9 1.9 1.9 7.0 (0.79) 9.5 (1.07) 0.8 1.6 1.6 11.9 (1.35) 2.5 (0.28) 5.4 10.8 10.8 11.5 (1.30) 5.2 (0.59) 2.5 4.9 4.9 11.2 (1.27) 8.9 (1.00) 1.4 2.8 2.8 11.3 (1.28) 10.2 (1.15) 1.2 2.5 2.5 15.3 (1.73) 2.3 (0.26) 7.3 14.6 14.6 15.3 (1.73) 5.3 (0.60) 3.2 6.5 6.5 14.8 (1.67) 8.8 (0.99) 1.9 3.8 3.8 15.0 (1.69) 10.2 (1.15) 1.6 3.3 3.3 7.0 (0.79) 4.1 (0.46) 1.9 3.9 3.9 6.7 (0.76) 7.4 (0.73) 1.1 2.3 2.3 6.7 (0.76) 7.4 (0.84) 1.0 2.0 2.0 11.4 (1.29) 1.9 (0.22) 6.6 13.2 13.2 11.0 (1.24) 4.1 (0.46) 3.0 6.0 6.0 10.7 (1.21) 6.9 (0.78) 1.7 3.5 3.5 10.8 (1.22) 7.9 (0.89) 1.5 3.0 3.0 14.7 (1.66) 1.8 (0.21) 9.0 17.9 17.9 14.6 (1.65) 4.1 (0.46) 4.0 8.0 8.0 14.1 (1.60) 6.9 (0.77) 2.3 4.6 4.6 14.3 (1.61) 7.9 (0.89) 2.0 4.0 4.0 69.4 98.1 8 20.7 41.7 .000025 (0.028) .21 24 (2.71) 8 (0.90) 250/50 2.8 4.0 2.0 0.55 (0.06) 1.00 (0.11) 460 5000 16.0 22.6 8 0.62 1.5 .000025 (0.028) .21 24 (2.71) 8 (0.90) 250/50 1.6 2.2 2.4 0.55 (0.06) 1.00 (0.11) 115 5000 36.0 50.9 8 3.1 7.4 .000025 (0.028) .21 24 (2.71) 8 (0.90) 250/50 1.6 2.2 2.4 0.55 (0.06) 1.00 (0.11) 230 5000 60.0 84.9 8 9.4 20.5 .000025 (0.028) .21 24 (2.71) 8 (0.90) 250/50 1.7 2.4 2.2 0.55 (0.06) 1.00 (0.11) 400 5000 69.4 98.1 35.6 56.9 50.3 80.9 8 8 12.5 35.2 22.8 58.3 .000025 .000025 (0.028) (0.028) .21 .21 24 (2.71) 24 (2.71) 8 (0.90) 8 (0.90) 250/50 250/50 6.5 7.1 9.2 10.1 1.8 1.7 0.55 0.55 (0.06) (0.06) 1.00 1.00 (0.11) (0.11) 230 400 5000 5000 64.9 91.8 8 45.8 75.8 .000025 (0.028) .21 24 (2.71) 8 (0.90) 250/50 7.1 10.1 1.7 0.55 (0.06) 1.00 (0.11) 460 5000 16.9 35.6 60.5 23.9 50.3 85.5 8 8 8 1.1 5.3 16.0 2.5 11.0 31.7 .000025 .000025 .000025 (0.028) (0.028) (0.028) .21 .21 .21 24 (2.71) 24 (2.71) 24 (2.71) 8 (0.90) 8 (0.90) 8 (0.90) 250/50 250/50 250/50 2.5 2.7 2.9 3.6 3.9 4.0 2.2 2.1 2.0 0.55 0.55 0.55 (0.06) (0.06) (0.06) 1.00 1.00 1.00 (0.11) (0.11) (0.11) 115 230 400 5000 5000 5000 Class 180 H Class 180 H 100 MS-3112-E16-8P MS-3112-E14-18P MS-3112-E12-8P All ratings at 25 degrees Celsius For amplifiers with peak sinusoidal commutation Kt = Ktrms(0.707), Ic = Icrms/(0.707), Ipk = Ipkrms/(0.707) *The 3 stack motor is not available with the .1 inch lead GSX20. The 3 stack lamination fits only the 6 inch and longer GSX20. The GSX20-03 can only accommodate the 1 or 2 stack. 13 268 318* 338* 358* 368* 12.2 27.4 .000025 (0.028) .21 24 (2.71) 8 (0.90) 250/50 1.7 2.4 2.2 0.55 (0.06) 1.00 (0.11) 460 5000 Specifications subject to change without notice. GSX30 Mechanical and Electrical Specifications GSX30 118 138 158 168 218 0.004 (.10) 0.0 0.001 (.025) 30 (134) IP65/67 238 258 16.6 (1.88) 4.4 (0.49) 4.2 8.5 8.5 16.5 (1.87) 8.7 (0.99) 2.1 4.2 4.2 15.7 (1.77) 15.5 (1.75) 1.1 2.3 2.3 15.7 (1.78) 17.5 (1.98) 1.0 2.0 2.0 26.8 (3.03) 4.4 (0.49) 6.9 13.7 13.7 26.8 (3.03) 8.7 (0.99) 3.4 6.8 6.8 26.7 (3.02) 15.5 (1.75) 1.9 3.8 3.8 26.7 (3.01) 17.5 (1.98) 1. 7 3.4 3.4 38.7 (4.38) 4.4 (0.50) 9.7 19.5 19.5 38.3 (4.33) 8.7 (0.98) 4.9 9.9 9.9 36.3 (4.10) 15.7 (1.77) 2.6 5.2 5.2 36.3 (4.10) 17.6 (1.98) 2.3 4.6 4.6 15.9 (1.79) 3.4 (0.39) 5.2 10.4 10.4 15.8 (1.78) 6.8 (0.77) 2.6 5.2 5.2 14.9 (1.69) 12.1 (1.37) 1.4 2.8 2.8 15.0 (1.70) 13.6 (1.54) 1.2 2.5 2.5 25.6 (2.89) 3.4 (0.39) 8.4 16.8 16.8 25.6 (2.89) 6.8 (0.77) 4.2 8.4 8.4 25.5 (2.88) 12.1 (1.37) 2.4 4.7 4.7 25.5 (2.88) 13.6 (1.54) 2.1 4.2 4.2 37.0 (4.18) 3.5 (0.39) 11.9 23.9 23.9 36.6 (4.13) 6.8 (0.76) 6.0 12.1 12.1 34.8 (3.91) 12.2 1.38 3.2 6.3 6.3 34.7 (3.92) 13.7 (1.55) 2.8 5.7 5.7 119.5 169.0 8 49.6 123.0 .00012 ( 0.136) .72 78 (8.81) 26 (2.94) 250/50 7.2 12.0 2.5 1.23 (.14) 2.00 (0.23) 460 3000 29.9 42.2 8 1.1 3.7 .00012 ( 0.136) .72 78 (8.81) 26 (2.94) 250/50 2.6 4.3 3.3 1.23 (.14) 2.00 (0.23) 115 3000 106.9 151.2 8 9.3 30.9 .00012 ( 0.136) .72 78 (8.81) 26 (2.94) 250/50 1.7 2.8 3.3 1.23 (.14) 2.00 (0.23) 400 3000 119.9 169.6 29.9 59.7 106.0 42.2 84.5 149.9 8 8 8 2.8 11.2 39.5 7.7 30.7 96.8 .00012 .00012 .00012 (0.136) ( 0.136) ( 0.136) .72 .72 .72 78 (8.81) 78 (8.81) 78 (8.81) 26 (2.94) 26 (2.94) 26 (2.94) 250/50 250/50 250/50 6.5 6.5 7.3 10.8 10.9 12.2 2.8 2.7 2.5 1.23 1.23 1.23 (.14) (.14) (.14) 2.00 2.00 2.00 (0.23) (0.23) (0.23) 115 230 400 3000 3000 3000 59.7 106.7 84.5 149.9 8 8 4.5 14.1 14.7 46.2 .00012 .00012 ( 0.136) ( 0.136) .72 .72 78 (8.81) 78 (8.81) 26 (2.94) 26 (2.94) 250/50 250/50 2.6 2.6 4.3 4.4 3.3 3.3 1.23 1.23 (.14) (.14) 2.00 2.00 (0.23) (0.23) 230 400 3000 3000 Class 180 H Class 180 H 100 MS-3112-E16-8P MS-3112-E14-18P MS-3112-E12-8P All ratings at 25 degrees Celsius For amplifiers with peak sinusoidal commutation Kt = Ktrms(0.707), Ic = Icrms/(0.707), Ipk = Ipkrms/(0.707) *The 3 stack lamination fits only the 6 inch and longer GSX30. The GSX30-03 can only accommodate the 1 or 2 stack. **The 3X8 option is not available in the 3˝ stroke GSX30 actuator. GSX Series Nominal Backlash in (mm) Maximum Backlash (pre-loaded) in (mm) Lead Accuracy in/ft (mm/300 mm) Maximum Radial Load lb (N) Environmental Rating: Standard / Optional Motor Stator RMS Sinusoidal Commutation Continuous Motor Torque lbf-in (Nm) Torque Constant (Kt) lbf-in/A (+/– 10% @ 25˚C) (Nm/A) Continuous Current Rating: Greased (IG) A Oiled (IL) A Peak Current Rating Amps Trapezoidal Commutation Continuous Motor Torque lbf-in (Nm) Torque Constant (Kt) lbf-in/A (+/– 10% @ 25˚C) (Nm/A) Continuous Current Rating: Greased (IG) A Oiled (IL) A Peak Current Rating Amps Motor Stator Data Voltage Constant (Ke) Vrms/krpm (+/– 10% @ 25˚C) Vpk/kprm Pole Configuration 8 Resistance (L-L)(+/– 5% @ 25˚C) Ohms Inductance (L-L)(+/– 15%) mH Brake Inertia lbf-in-sec 2 (Kg-cm2) Brake Current @ 24 Vdc A Brake Holding Torque - Dry lbf-in (Nm) Brake Holding Torque - Oil Lubricated lbf-in (Nm) Brake Engage/Disengage Time ms Mechanical Time Constant (tm),ms min max Electrical Time Constant (te) ms lbf-in/krpm Damping Constant (Nm/krpm) lbf-in Friction Torque (Nm) Bus Voltage Vrms Speed @ Bus Voltage rpm Motor Wire Insulation Motor Stator Rating C Thermal Switch Case Temperature Standard Connectors (O-option) Motor Feedback Brake/Limit Sw. 268 318* 338* 358** 368* 119.5 168.9 8 18.0 58.7 .00012 ( 0.136) .72 78 (8.81) 26 (2.94) 250/50 2.6 4.4 3.3 1.23 (.14) 2.00 (0.23) 460 3000 30.3 59.2 42.9 83.8 8 8 0.65 2.6 2.5 9.5 .00012 .00012 ( 0.136) ( 0.136) .72 .72 78 (8.81) 78 (8.81) 26 (2.94) 26 (2.94) 250/50 250/50 1.5 1.5 2.5 2.5 3.8 3.7 1.23 1.23 (.14) (.14) 2.00 2.00 (0.23) (0.23) 115 230 3000 3000 11.6 38.8 .00012 ( 0.136) .72 78 (8.81) 26 (2.94) 250/50 1.7 2.8 3.3 1.23 (.14) 2.00 (0.23) 460 3000 Specifications subject to change without notice. 14 EXLAR GSX Series Linear Actuators GSX40 Mechanical and Electrical Specifications GSX40 Nominal Backlash in (mm) 0.004 (.10) Maximum Backlash (pre-loaded) in (mm) 0.0 Lead Accuracy in/ft (mm/300 mm) 0.001 (.025) Maximum Radial Load lb (N) 40 (179) Environmental Rating: Standard / Optional IP65/67 Motor Stator 118 138 158 168 238 258 268 338* 358* 368* RMS Sinusoidal Commutation Continuous Motor Torque lbf-in 47.6 47.6 44.7 45.5 78.9 78.8 79.7 107.1 105.5 107.1 (Nm) (5.38) (5.37) (5.05) (5.14) (8.91) (8.91) (9.00) (12.10) (11.92) (12.10) Torque Constant (Kt) lbf-in/A 4.1 8.2 14.6 16.8 8.2 14.6 16.8 8.4 14.8 16.8 (+/– 10% @ 25˚C) (Nm/A) (0.46) (0.93) 1.65 (1.90) (0.93) (1.65) (1.90) (0.95) (1.65) (1.90) Continuous Current Rating: Greased (IG) A 12.9 6.5 3.4 3.0 10.7 6.0 5.3 14.2 8.1 7.1 Oiled (IL) A 25.9 12.9 6.9 6.0 21.4 12.1 10.6 28.5 16.2 14.2 Amps 25.9 12.9 6.9 6.0 21.4 12.1 10.6 28.5 16.2 14.2 Peak Current Rating Trapezoidal Commutation Continuous Motor Torque lbf-in 45.5 45.4 42.7 43.5 75.3 75.3 76.1 102.3 100.7 102.3 (Nm) (5.14) (5.13) (4.83) (4.91) (8.51) (8.50) (8.60) (11.56) (11.38) (11.56) Torque Constant (Kt) lbf-in/A 3.2 6.4 11.4 13.1 6.4 11.4 13.1 6.6 11.4 13.1 (+/– 10% @ 25˚C) (Nm/A) (0.36) (0.72) (1.28) (1.48) (0.72) (1.28) (1.48) (0.74) (1.28) (1.48) Continuous Current Rating: Greased (IG) A 15.9 7.9 4.2 3.7 13.1 7.4 6.5 17.4 9.9 8.7 Oiled (IL) A 31.7 15.8 8.4 7.4 26.3 14.8 13.0 34.9 19.8 17.4 Peak Current Rating Amps 31.7 15.8 8.4 7.4 26.3 14.8 13.0 34.9 19.8 17.4 Motor Stator Data Voltage Constant (Ke) Vrms/krpm 28.1 56.1 96.5 114.8 56.1 99.5 114.8 57.4 99.5 114.8 (+/– 10% @ 25˚C) Vpk/kprm 39.7 79.4 140.7 162.4 79.4 140.7 162.4 81.2 140.7 162.4 Pole Configuration 8 8 8 8 8 8 8 8 8 8 Resistance (L-L) (+/– 5% @ 25˚C) Ohms 0.4 1.7 6.0 7.8 0.7 2.26 3.0 0.5 1.52 1.9 Inductance (L-L) (+/– 15%) mH 3.0 11.9 37.5 49.9 5.8 18.2 24.2 4.0 12.0 16.0 Brake Inertia lbf-in-sec2 .00186 .00186 .00186 .00186 .00186 .00186 .00186 .00186 .00186 .00186 ( Kg-cm2) (2.102) (2.102) (2.102) (2.102) (2.102) (2.102) (2.102) (2.102) (2.102) (2.102) Brake Current @ 24 Vdc A .88 .88 .88 .88 .88 .88 .88 .88 .88 .88 Brake Holding Torque - Dry lbf-in (Nm) 120 (13.56) 120 (13.56) 120 (13.56) 120 (13.56) 120 (13.56) 120 (13.56) 120 (13.56) 120 (13.56) 120 (13.56) 120 (13.56) Brake Holding Torque - Oil Lubricated lbf-in (Nm) 40 (4.52) 40 (4.52) 40 (4.52) 40 (4.52) 40 (4.52) 40 (4.52) 40 (4.52) 40 (4.52) 40 (4.52) 40 (4.52) Brake Engage/Disengage Time ms 250/50 250/50 250/50 250/50 250/50 250/50 250/50 250/50 250/50 250/50 Mechanical Time Constant (tm),ms min 5.3 5.3 6.0 5.8 2.3 2.3 2.2 1.5 1.5 1.5 max 7.7 7.7 8.7 8.4 3.3 3.3 3.2 2.1 2.2 2.1 Electrical Time Constant (te) ms 7.0 7.0 8.2 6.4 8.0 8.0 8.2 8.2 7.9 8.2 Damping Constant lbf-in/krpm 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.25 (Nm/krpm) (0.37) (0.37) (0.37) (0.37) (0.37) (0.37) (0.37) (0.37) (0.37) (0.37) Friction Torque lbf-in 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 (Nm) (0.51) (0.51) (0.51) (0.51) (0.51) (0.51) (0.51) (0.51) (0.51) (0.51) Bus Voltage Vrms 115 230 400 460 230 400 460 230 400 460 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 rpm Speed @ Bus Voltage Class 180 H Motor Wire Insulation Class 180 H Motor Stator Rating Thermal Switch Case Temperature ˚C 100 Standard Connectors (O-option) Motor MS-3102-E20-15P MS-3112-E14-18P Feedback MS-3112-E12-8P Brake/Limit Sw. All ratings at 25 degrees Celsius For amplifiers with peak sinusoidal commutation Kt = Ktrms(0.707), Ic = Icrms/(0.707), Ipk = Ipkrms/(0.707) *The 3 stack lamination fits only the 8 inch and longer GSX40. The shortest length of each actuator can only accommodate the 1 or 2 stack. 15 Specifications subject to change without notice. GSX50 Mechanical and Electrical Specifications GSX50 0.004 (.10) 0.0 0.001 (.025) 100 (445) IP65 138 158 168 238 258 268 358* 368* 106.9 (12.07) 11.8 (1.33) 10.2 20.3 20.3 104.4 (11.80) 20.1 (2.28) 5.8 11.6 11.6 106.2 (12.00) 23.5 (2.66) 5.0 10.1 10.1 179.2 (20.25) 11.8 (1.33) 17.0 34.1 34.1 178.2 (20.13) 20.1 (2.28) 9.9 19.8 19.8 177.2 (20.02) 23.5 (2.66) 8.4 16.8 16.8 236.4 (26.71) 20.1 (2.28) 13.1 26.2 26.2 237.5 (26.83) 23.9 (2.70) 11.1 22.2 22.2 102.0 (11.53) 9.2 (1.04) 12.4 24.9 24.9 99.7 (11.26) 15.7 (1.77) 7.1 14.2 14.2 101.5 (11.46) 18.3 (2.07) 6.2 12.4 12.4 171.1 (19.34) 9.2 (1.04) 20.9 41.7 41.7 170.1 (19.22) 15.7 (1.77) 12.1 24.2 24.2 169.2 (19.12) 18.3 (2.07) 10.3 20.6 20.6 225.8 (25.51) 15.7 (1.77) 16.1 32.1 32.1 226.8 (25.62) 18.7 (2.11) 13.6 27.2 27.2 80.3 113.5 8 1.00 23.7 .008408 (9.5) 1.0 354 (39.99) 7.3 3.3 4.7 23.6 7.00 (0.79) 8.00 (0.90) 230 2400 137.6 194.6 8 3.09 69.6 .008408 (9.5) 1.0 354 (39.99) 7.3 3.4 5.0 22.6 7.00 (0.79) 8.00 (0.90) 400 2400 160.6 227.1 8 4.06 94.8 .008408 (9.5) 1.0 354 (39.99) 7.3 3.3 4.8 23.4 7.00 (0.79) 8.00 (0.90) 460 2400 80.3 137.6 113.5 194.6 8 8 0.37 1.11 10.7 31.6 .008408 .008408 (9.5) (9.5) 1.0 1.0 354 354 (39.99) (39.99) 7.3 7.3 1.2 1.2 1.8 1.8 28.9 28.5 7.00 7.00 (0.79) (0.79) 8.00 8.00 (0.90) (0.90) 230 400 2400 2400 Class 180 H Class 180 H 100 MS-3102-E20-8P MS-3112_E14-18P MS-3112-E12-8P 160.6 227.1 8 1.52 43.0 .008408 (9.5) 1.0 354 (39.99) 7.3 1.2 1.8 28.2 7.00 (0.79) 8.00 (0.90) 460 2400 137.6 194.6 8 0.66 20.3 .008408 (9.5) 1.0 354 (39.99) 7.3 0.7 1.1 31.0 7.00 (0.79) 8.00 (0.90) 400 2400 163.4 231.1 For amplifiers with peak sinusoidal commutation Kt = Ktrms(0.707), Ic = Icrms/(0.707), Ipk = Ipkrms/(0.707) *The 3 stack lamination fits only the 10 inch or longer GSX50 GSX Series Nominal Backlash in (mm) Maximum Backlash (preloaded) in mm Lead Accuracy in/ft (m/300 mm) Maximum Radial Load lb (N) Environmental Rating: Standard Motor Stator RMS Sinusoidal Commutation Continuous Motor Torque lbf-in (Nm) Torque Constant (Kt) lbf-in/A (+/– 10% @ 25˚C) (Nm/A) Continuous Current Rating: Greased (IG) A Oiled (IL) A Peak Current Rating Amps Trapeziodal Commutation Continuous Motor Torque lbf-in (Nm) Torque Constant (Kt) lbf-in/A (+/– 10% @ 25˚C) (Nm/A) Continuous Current Rating: Greased (IG) A Oiled (IL) A Peak Current Rating Amps Motor Stator Data Voltage Constant (Ke) Vrms/krpm (+/– 10% @ 25˚C) Vpk/krpm Pole Configuration 8 Resistance (L-L) (+/– 5% @ 25˚C) Ohm Inductance (L-L) (+/– 15%) mH Brake Inertia lbf-in-sec2 (Kg-cm2) Brake Current at 24 VDC A Brake Holding Torque - Dry lbf-in (Nm) Brake Engage/Disengage Time ms Mechanical Time Constant (tm) ms min Max ms Electrical Time Constant (te) Damping Constant lbf-in/krpm (Nm/krpm) Friction Torque lbf-in (Nm) Bus Voltage Vrms Speed @ Bus Voltage rpm Motor Wire Insulation Motor Stator Rating Thermal Switch Case Temperature ˚C Motor Standard Connectors (O-option) Feedback Brake/Limit Sw 0.92 28.7 .008408 (9.5) 1.0 354 (39.99) 7.3 0.7 1.0 31.2 7.00 (0.79) 8.00 (0.90) 460 2400 Specifications subject to change without notice. 16 EXLAR GSX Series Linear Actuators GSX60 Mechanical and Electrical Specifications GSX60 Nominal Backlash in (mm) Maximum Backlash (pre-loaded) in (mm) Lead Accuracy in/ft (mm/300 mm) Maximum Radial Load lb (N) Environmental Rating: Standard / Optional Motor Stator RMS Sinusoidal Commutation Continuous Motor Torque lbf-in (Nm) Torque Constant (Kt) lbf-in/A (+/– 10% @ 25˚C) (Nm/A) Continuous Current Rating: Greased (IG) A Oiled (IL) A Peak Current Rating Amps 0.004 (.10) 0.0 0.001 (.025) 75 (337) IP65 238 258 138 158 168 268 358 368 252.6 (28.53) 12.6 (1.42) 22.4 44.9 44.9 249.9 (28.23) 21.8 (2.46) 12.8 25.6 25.6 252.6 (28.53) 25.2 (2.84) 11.2 22.4 22.4 424.8 (47.99) 12.6 (1.42) 37.7 75.5 75.5 423.0 (47.79) 21.8 (2.46) 21.7 43.4 43.4 427.5 (48.30) 25.2 (2.84) 19.0 38.0 38.0 604.2 (68.26) 21.4 (2.42) 31.6 63.1 63.1 615.0 (69.49) 25.2 (2.84) 27.3 54.6 54.6 lbf-in (Nm) lbf-in/A (Nm/A) (IG) A 241.2 (27.25) 9. 8 (1.11) 27.5 238.6 (26.96) 17 (1.92) 15.7 241.2 (27.25) 19.6 (2.22) 13.7 405.7 (45.83) 9.8 (1.11) 46.2 404.0 (45.69) 17.0 (1.92) 26.5 408.3 (46.13) 19.6 (2.22) 23.3 577.0 (65.19) 16.7 (1.88) 38.7 587.3 (66.35) 19.6 (2.22) 33.4 (IL) A Amps 54.9 54.9 31.4 31.4 27.5 27.5 92.4 92.4 53.0 53.0 46.5 46.5 77.3 77.3 66.9 66.9 Vrms/kprm Vpk/krpm 85.9 121.5 148.9 210.6 171.8 243.0 85.9 121.5 149.9 210.6 171.8 243.0 146.1 206.6 171.8 243.0 8 8 8 8 8 8 8 8 Ohms 0.33 1.0 1.3 0.13 0.41 0.53 0.23 0.30 mH lbf-in-sec2 (Kg-cm2) 8.3 .0167 (18.86) 24.8 .0167 (18.86) 33.0 .0167 (18.86) 3.9 .0167 (18.86) 11.8 .0167 (18.86) 15.8 .0167 (18.86) 7.5 .0167 (18.86) 10.3 .0167 (18.86) Amps lbf-in (Nm) lbf-in (Nm) ms min max ms lbf-in/krpm (Nm/krpm) 1.13 600 (67.8) 375 (42.38) 250/50 5.0 1.13 600 (67.8) 375 (42.38) 250/50 5.1 1.13 600 (67.8) 375 (42.38) 250/50 5.0 1.13 600 (67.8) 375 (42.38) 250/50 2.0 1.13 600 (67.8) 375 (42.38) 250/50 2.1 1.13 600 (67.8) 375 (42.38) 250/50 2.0 1.13 600 (67.8) 375 (42.38) 250/50 1.2 1.13 600 (67.8) 375 (42.38) 250/50 1.2 5.6 25.4 28.0 5.7 24.6 28.0 5.6 25.1 28.0 2.3 29.4 28.0 2.3 29.1 28.0 2.3 29.8 28.0 1.3 33.0 28.0 1.3 34.2 28.0 lbf-in/krpm (Nm/krpm) (3.16) 40.0 (4.52) (3.16) 40.0 (4.52) (3.16) 40.0 (4.52) (3.16) 40.0 (4.52) (3.16) 40.0 (4.52) (3.16) 40.0 (4.52) (3.16) 40.0 (4.52) (3.16) 40.0 (4.52) Vrms rpm 230 2400 400 2400 460 2400 230 400 2400 2400 Class 180 H Class 180 H 100 MS-3102-E24-10P MS-3112_E14-18P MS-3112-E12-8P 460 2400 400 2400 460 2400 Trapezoidal Commutation Continuous Motor Torque Torque Constant (Kt) (+/– 10% @ 25˚C) Continuous Current Rating:Greased Oiled Peak Current Rating Motor Stator Voltage Constant (Ke) (+/– 10% @ 25˚C) Pole Configuration Resistance (L-L) (+/– 5% @ 25˚C) Inductance (L-L) (+/– 15%) Brake Inertia Brake Current at 24 VDC Brake Holding Torque - Dry Brake Holding Torque - Oil Lubricated Brake Engage/Disengage Time Mechanical Time Constant (tm), ms Electrical Time Constant (te), Damping Constant Friction Torque Bus Voltage Speed @ Bus Voltage Motor Wire Insulation Motor Stator Rating Thermal Switch Case Temperature Standard Connectors (O-option) ˚C Motor Feedback Brake/Limit Sw For amplifiers with peak sinusoidal commutation Kt = Ktrms(0.707), Ic = Icrms/(0.707), Ipk = Ipkrms/(0.707) 17 Specifications subject to change without notice. GSX Series actuators include an integrated brushless servo motor. Exlar’s unique design gives users a variety of the feedback configuration options so packaging, to multi-axis turning cenGSX units can be powered by almost any brushless motor amplifi- ters, to aircraft assembly, GSX Series units show incredible performance er on the market. and durability. This flexibility means GSX actuators The schematic below shows the typican be incorporated into today’s cal connections for a single axis syshighest performance single and multi-axis motion control systems. tem with actuator and servo amplifier. In anything from food and beverage The Brake and Limit Switch Options for the GSX actuators are mutually exclusive. Only one of the two options is available on a GSX series actuator. They utilize the same cable, so connections need be made only for the option being used. Typical Servo Amplifier Note: rear brake option – brake leads contained in power cable I/O Connections Brake and Limit Switch Cable Motor Feedback Cable Feedback Connections Motor Power Cable Motor and Power connections To line power Drawings subject to change. Consult Exlar for certified drawings. 18 GSX Series GSX Series – System Configuration EXLAR GSX Series Linear Actuators GSX Series Cable and Connector Selection This section provides you with cable part numbers for operation of your GSX Series actuators with both Exlar’s and other manufacturers’ servo drives. The "O" connector option on the GSX Series of actuators provides for an actuator with Exlar’s standard MS style connectors, compatible with Exlar’s standard cables. The "M" connector option on the GSX series of actuators provides for an actuator configured with connectors that allow the end user to purchase the feedback cable or power and feedback cables from the manufacturer of their servo amplifier, thus eliminating the headaches and confusion that can arise from power and feedback wiring. Depending on actuator size, voltage, and cable availability from the amplifier manufacturer, some cables must be obtained from Exlar. For amplifier manufacturers who use standard style military connectors, with molded and shielded cables, the feedback cable can be purchased from the amplifier manufacturer, and the power cable purchased from Exlar. The Exlar power cables with the PCx-MC-xxx model numbers are molded and shielded and provide a good match with the cables provided by the amplifier manufacturer. For some amplifier manufacturers who utilize a different style of connector, when the "M" option is available from Exlar, both the connectors will be configured to allow the feedback and power cables to be purchased from the amplifier manufacturer. Consult Exlar for details on all connector configurations. Cables For Actuators With Exlar Standard “O” Connections Power Cables Connectorization GSX20 GSX30 O O E O O E O E GSX40 GSX50 GSX60 Description Standard Exlar Power Cable Standard Power, Molded, Shielded Standard Power, Anodized Standard Power, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Power, Molded, Shielded Standard Power, Anodized Standard Power, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Power, Anodized Standard Power, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded PC6-MC-xxx PC1-AC-xxx PC1-EC-xxx PC7-MC-xxx PC7-AC-xxx PC7-EC-xxx PC3-AC-xxx PC3-EC-xxx Feedback Cables GSX20 GSX30 GSX40 GSX50 GSX60 Standard Exlar Feedback Cable O O E E O O E E O O E E Standard Resolver Feedback, Anodized Standard Encoder Feedback, Anodized Standard Resolver Feedback, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Encoder Feedback, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Resolver Feedback, Anodized Standard Encoder Feedback, Anodized Standard Resolver Feedback, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Encoder Feedback, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Resolver Feedback, Anodized Standard Encoder Feedback, Anodized Standard Resolver Feedback, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Encoder Feedback, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Exlar Brake Cable Brake Cables GSX20 GSX30 GSX40 GSX50 GSX60 RC1-AC-xxx EC1-AC-xxx RC1-EC-xxx EC1-EC-xxx RC1-AC-xxx EC1-AC-xxx RC1-EC-xxx EC1-EC-xxx RC1-AC-xxx EC1-AC-xxx RC1-EC-xxx EC1-EC-xxx O E O E O E Standard Brake Cable, Anodized Standard Brake Cable, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Brake Cable, Anodized Standard Brake Cable, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded Standard Brake Cable, Anodized Standard Brake Cable, Electroless Nickel, Environmentally Sealed, EMI/RFI Shielded BC1-AC-xxx BC1-EC-xxx BC1-AC-xxx BC1-EC-xxx BC1-AC-xxx BC1-EC-xxx Specifications subject to change without notice. 19 Exlar Actuator GSX20 GSX30 GSX40 GSX50 Amplifier Manufacturer and Type Exlar Feedback Callout Power Cable Manufacturer Power Cable Part Number Feedback Cable Manufacturer Feedback Cable Part Number Allen Bradley Ultra 100/200 Allen Bradley Ultra 3000/5000 Allen Bradley Ultra 3000/5000 Control Techniques En, Epsilon and MDS Series Kollmorgen Servo Star & Servo Star CD Kollmorgen Servo Star 600 Kollmorgen Servo Star 600 Bosch/Rexroth Indramat DKC Series, ECO Drive Bosch/Rexroth Indramat DKC Series, ECO Drive Bosch/Rexroth Indramat DKC Series, ECO Drive Bosch/Rexroth Indramat DIAX Series Bosch/Rexroth Indramat DIAX Series Bosch/Rexroth Indramat DIAX Series Parker Compumotor Gemini Series Yaskawa Sigma II Series (3 inch and smaller motors 100/200VAC) Yaskawa Sigma II Series (3 inch and smaller motors 400VAC) Yaskawa Sigma II Series (4 inch and larger motors 100/200VAC) Yaskawa Sigma II Series (4 inch and larger motors 400VAC) Allen Bradley Ultra 100/200 Allen Bradley Ultra 3000/5000 Allen Bradley Ultra 3000/5000 Control Techniques En, Epsilon and MDS Series Kollmorgen Servo Star & Servo Star CD Kollmorgen Servo Star 600 Kollmorgen Servo Star 600 Bosch/Rexroth Indramat DKC Series, ECO Drive Bosch/Rexroth Indramat DKC Series, ECO Drive Bosch/Rexroth Indramat DKC Series, ECO Drive Bosch/Rexroth Indramat DIAX Series Bosch/Rexroth Indramat DIAX Series Bosch/Rexroth Indramat DIAX Series Parker Compumotor Gemini Series Yaskawa Sigma II Series (3 inch and smaller motors 100/200VAC) Yaskawa Sigma II Series (3 inch and smaller motors 400VAC) Yaskawa Sigma II Series (4 inch and larger motors 100/200VAC) Yaskawa Sigma II Series (4 inch and larger motors 400VAC) AB1 Exlar PC6-MC-xxx Allen Bradley 9101-1366-xxx AB7* Allen Bradley 2090-UXNPAMP-14Sxx Allen Bradley 2090-UXNFBMP-Sxx AB4/AB5* Allen Bradley 2090-UXNPAMP-14Sxx Allen Bradley 2090-UXNFBMP-Sxx** EM2 Control Techniques CMDS-xxx CFCS-xxx KM1 Kollmorgen KM5/KM2 Kollmorgen KM3/KM4 Kollmorgen IN1 PC3 Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Exlar CSSSRHA1H-xxx (set includes feedback cable) CSSSRHG1H-xxx (set includes feedback cable) CSSSS3HG2H-xxx set includes feedback cable) IKG4077, IKG4017, IKG4009, IKG4008 depending on Indramat amplifier IKG4077, IKG4017, IKG4009, IKG4008 depending on Indramat amplifier IKG4009 Control Techniques Kollmorgen YS3 Yaskawa YS3 YS2 Kollmorgen Kollmorgen CSSSRHA1H-xxx (set includes power cable) CSSSRHG1H-xxx (set includes power cable) CSSSS3HG2H-xxx (set includes power cable) IKS4001 B1E-xxA Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Parker Compumotor Yaskawa JZSP-CMP02-XX(B) Yaskawa BAE-xxA Yaskawa JZSP-CMP02-XX(B) Yaskawa B1E-xxA Yaskawa JZSP-CMP02-XX(B) YS2 Yaskawa BAE-xxA Yaskawa JZSP-CMP02-XX(B) AB1 Exlar Allen Bradley 9101-1366-xxx AB7* Allen Bradley Allen Bradley 2090-UXNFBMP-Sxx AB4/AB5* Allen Bradley 2090-UXNPAMP-14Sxx – GSX40 only 2090-UXNPAMP-10Sxx – GSX50 only 2090-UXNPAMP-14Sxx – GSX40 only 2090-UXNPAMP-10Sxx – GSX50 only 2090-UXNPAMP-14Sxx Allen Bradley 2090-UXNFBMP-Sxx** EM2 Control Techniques CMMS-xxx CFCS-XXX KM1 Kollmorgen KM5/KM2 Kollmorgen KM4/KM3 Kollmorgen IN1 PC3 Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Exlar CSSSRHA2H-xxx (set includes feedback cable) CSSSRHG2H-xxx (set includes feedback cable) CSSSS3HG2H-xxx (set includes feedback cable) IKG4009 Control Techniques Kollmorgen YS3 Yaskawa B1E-xxA Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Bosch/Rexroth Indramat Parker Compumotor Yaskawa YS3 Yaskawa BAE-xxA Yaskawa JZSP-CMP02-XX(B) YS2 Yaskawa B1E-xxA Yaskawa JZSP-CMP02-XX(B) YS2 Yaskawa BAE-xxA Yaskawa JZSP-CMP02-XX(B) IN2 IN4/IN3 IN1 IN2 IN3 IN2 IN3/IN4 IN1 IN2 IN3 IKG4077 IKG4077 IKG4077 PC6-MC-xxx IKG4009 IKG4009 IKG4077 IKG4077 IKG4077 PC7-MC-xxx Kollmorgen Kollmorgen GSX Series Cables For Actuators With “M” Connectors (standard lengths of 15´, 25´ and 50´) IKS4001 IKS4374 IKS4001 IKS4001 IKS4374 71-018308-XX CSSSRHA2H-xxx (set includes power cable) CSSSRHG2H-xxx (set includes power cable) CSSSS3HG2H-xxx (set includes power cable) IKS4001 IKS4001 IKS4374 IKS4001 IKS4001 IKS4374 71-018308-XX JZSP-CMP02-XX(B) GSX60 As in tables As in tables Exlar PC3-AC-xxx As in tables As in tables above for above for above for above for GSX40/GSX50 GSX40/GSX50 GSX40/GSX50 GSX40/GSX50 Allen Bradley AB4/AB5/AB7* Allen Bradley 2090-UXNPAMP-10Sxx Allen Bradley 2090-UXNFBMP-Sxx Ultra 3000/5000 * Brake Cable AB4/AB5 and AB7, 2090-UXNPAMP-18Sxx ** Exlar Corporation uses absolute encoders for AB4 and AB5 configurations that are powered by 5 VDC. A customer not using Allen-Bradley’s universal feedback cable referenced here, must make provisions such that the wiring scheme provides connectivity according to Allen-Bradley’s wiring requirments for 5 VDC encoder power from the amplifier to the encoder. 20 EXLAR GSX Series Linear Actuators High Power/Minimal Maintenance Operation Guidelines Exlar GSX series actuators can be lubricated with either grease or oil. All are shipped from the factory fully greased and are capable of functioning for many thousands of hours between re-greasings. Typically, greased lubrication is preferred for lower speed or intermittent duty applications. In these situations, you simply mount the actuator, connect the servo amplifier, and run. However, many GSX Series actuators are deployed into applications involving high speed, high force, or both. To provide the cooling required when operating at these high power levels and/or to eliminate periodic re-greasing, all GSX units have another built-in feature. They are designed with an internal circulation path and the portings necessary for customers to convert from grease by connecting a recirculation oil system. This feature makes GSX units the only all-electric actuators on the market capable of true continuous-duty performance in moderate and high power applications when heat is an issue. The conversion to externally supplied oil is simple. Identify which port will be lowest when the actuator is mounted. That will become the oil supply side. (For optimum cooling it is important that GSX actuators are mounted so the highside port is at least above the unit’s centerline, preferably in the top quarter region. This assures that the stator windings receive the oil’s cooling benefits.) Just connect your oil lines and you’re done. Residual grease will be flushed out and filtered during initial operation. A typical oil cooling system is shown below. Whenever application requirements are such that the RMS current requirement exceeds the continuous current rating of the GSX motor, oil cooling should be used to keep case temperatures below their 85˚C maximum specification. For very high speed applications, consult Exlar for oil routing recommendations. Simple Oil System Schematic As shown in the schematic to the left, a check valve or other method of pressure regulation should be used to maintain an internal actuator oil pressure of 5 psi. Locate oil system as close to actuator as possible. Use as large as possible oil line to minimize any possibility of flow restriction. 5 psi Check Valve Flow Direction Filtering of 25 microns or better should be used. Simple radiators or heat exchangers can be used to maintain oil temperature. 1/2 psi Check Valve Oil Reservoir Oil Pump Oil Filter 25 µ or better Radiator/ Heat Exchanger Exlar recommends the use of petroleum based gear oils with EP additive. An ISO 100 grade is suitable for most applications. Examples of this type of oil are: Mobil Mobilgear, Exxon Spartan EP, Shell Omala and Texaco Meropa. Oils meeting the FDA’s food grade specifications are also available such as Mobil DTE FM 32. 21 Oil lubrication will extend the life of the actuator and improve its efficiency. More importantly, oil is required in high power applications for cooling. In applications where the RMS current exceeds IG (see electrical specs on pages 13-17), oil lubrication is required in order to maintain the case temperature x Gal Actuator Load Constants: KL = (˚CHour ) KL GSX20 KL GSX30 KL GSX40 KL GSX50 KL GSX60 = = = = = 40 70 95 125 260 below its maximum of 85°C1. When such oil lubrication is required, you can determine oil flow rates and case temperatures from this information: GSX Series Oil Cooling and Lubrication Application Load Factor: FL FL = ( ) 2 Irms IG Where: Irms = actual application current IG = actuator current rating from specifications (see pages 13-17) Use this relationship to determine oil flow requirements: W W = KL FL ∆T Where ∆T = TCASE – TOIL Consider The Following Examples: CASE 1: A GSX30-238 requires 4 amps of RMS current to perform the required application. The incoming oil temperature is 45°C, and we desire to maintain the actuator at it’s maximum case temperature of 85°C. FL = (4/3.4)2 = 1.38 W = [(1.38 x 70)/(85 – 45)] = 2.415 GAL / HOUR CASE 2: A GS45 requires 12 amps of RMS current to perform the required application. The incoming oil temperature is 45°C, and we desire to maintain the actuator at it’s maximum case temperature of 85°C. FL = ( 12/8 )2 = 2.25 W = [( 2.25*125 ) / (85 – 45)] = 7.0 GAL / HOUR 1. GSX Series actuators can be ordered with features that allow them to achieve case temperatures of 150˚C. Inquire with Exlar’s application engineers or local representative for details. 22 EXLAR GSX Series Linear Actuators Anti-rotation Option GSX20, GSX30, GSX40 and GSX60 D GSX Series Linear Actuator Anti-rotation Option A E The unique design of the GSX Series of linear actuators permits the extending rod to rotate. This simplifies actuator setup by allowing the user to rotate the rod and thread it in and out of the actuator for mechanical attachment or system testing. However, this feature also requires that once setup and testing are completed, the rod be kept from rotating so proper linear motion will be maintained. In most applications the actuator’s load is coupled to linear bearings, or some other support device. In these cases the load cannot rotate, and a separate anti-rotation system is not needed. For applications in which the load is free to rotate, Exlar offers the anti-rotation systems shown below. Shorter GSX units use an anti-rotation arm on one side of the actuator. Longer strokes (defined above right) use rods on both sides. B G F øH C For longer strokes a second Anti-Rotate arm is used. Longer strokes are: • GSX20, 12 inch • GSX30, 10 inch and longer. • GSX40, 12 inch and longer • GSX60, 10 inch only and uses a single sided Anti-Rotate. Dims in inches (mm) GSX20 GSX30 GSX40 GSX60 A B C D E F G øH 0.60 (15.2) 1.81 (46.0) 0.54 (13.7) 1.00 (25.4) 0.44 (11.2) 0.28 (7.11) 0.31 (7.87) 0.37 (9.40) 0.79 (20.1) 2.54 (64.5) 0.71 (18.0) 1.30 (33.0) 0.44 (11.2) 0.32 (8.13) 1.69 (42.9) 0.50 (12.7) 1.25 (31.8) 3.78 (96.0) 0.98 (24.9) 1.64 (41.7) 0.63 (16.0) 0.38 (9.65) 1.69 (42.9) 0.50 (12.7) 1.75 (44.5) 5.79 (147) 1.55 (39.4) 1.94 (49.3) 0.75 (19.1) 0.50 (12.7) 2.81 (71.4) 1.00 (25.4) Anti-rotation Option GSX50 2.00 (50.8) 4.750 (120.65) 2.13 (54.1) 0.75 (19.1) R1.09 (R27.7) 2.50 (63.5) 3.84 (97.5) 2.38 (60.5) ø1.00 (25.4) Drawings subject to change. Consult Exlar for certified drawings. 23 GSX Series Travel Options GSX Series PF = Preloaded Follower This option offers a true zero backlash follower for the GSX Series actuator. The dynamic load rating of zero backlash, preloaded screws is 63% of the dynamic load rating of the standard non-preloaded screws. The calculated travel life of a preloaded screw will be 25% of the calculated travel life of the same size and lead of a non-preloaded screw for the same application. Preloaded follower is not available with absolute internal feedback option. EB = Electric Brake This option provides an internal holding brake for the GSX20, 30, 40 & 60 actuators. The brake is spring activated and electrically released. RB = Rear Electric Brake This option provides an internal holding brake for the GSX50 actuator. The brake is spring activated and electrically released. ES = Internal End of Travel Switches This option allows for two internal end of travel switches to be included with the GSX Series actuator. These switches provide end of travel indication to the controller and are not adjustable. See page 31 for details. AR = External Anti-rotate Assembly This option provides a rod and bushing to restrict the actuator rod from rotating when the load is not held by another method. Shorter actuators have single sided anti-rotation attachments. Longer lengths require attachments on both sides for proper operation. XT = Special Travel Option Selections The XT Option can be used to specify various special travel options on the GSX Series of Linear Actuators. Because this option can be used to specify many things, it is important that an order including the -XT option spell out in detail, the exact options being selected by the including of the -XT in the model number. It is recommended that prior to ordering an actuator including the -XT specifier that a quote be obtained through Exlar’s special products application engineers for the desired options, and that quote be referenced on, or included with any order placed. Descriptions: This option provides an accordion style protective bellows to protect the main actuator rod from damage due to abrasives or other contaminants in the environment in which the actuator must survive. The stanProtective dard material of this bellows is neoprene coated nylon. This standard bellows is rated for enviBellows ronmental temperatures of -54 degrees to 121 degrees Celsius. Longer strokes may require the main rod of the actuator to be extended beyond standard length. Consult Exlar applications engineers for details. High Temp Protective Bellows This option provides an accordion style protective bellows to protect the main actuator rod from damage due to abrasives or other contaminants in the environment in which the actuator must survive. The high temperature material of this bellows is silicone coated fiberglass. This standard bellows is rated for environmental temperatures of -73 degrees to 288 degrees Celsius. Longer strokes may require the main rod of the actuator to be extended beyond standard length. Consult Exlar applications engineers for details. Splined Main Rod This option provides a main rod manufactured of ball spline shafting, and the front seal and bushing assembly replaced with a ball spline nut to provide the anti-rotate function without using an external mechanism. Rod diameters are the closest metric equivalents to standard Exlar rod sizes. This option is NOT sealed in any way. This option is not suitable for any environment in which contaminants come in contact with the actuator, and may enter the actuator. Manual Drive Handwheel This option provides for a manual drive handwheel on the side of the actuator. The handwheel has a engagement/disengagement lever which allows for disengagement of the handwheel during operation. This engagement/disengagement lever is not tied to the operation of the motor and requires that the user guarantee its disengagement before operating the motor. Not available on GSX20. L1, L2, L3 = Adjustable External Travel Switches This option allows up to 3 external switches to be included with the GSX Series Actuator. These switches provide travel indication to the controller and are adjustable (must purchase anti-rotate for this option). See page 32 for details. XL =Non-Standard Lubrication This option provides for indication in the model number that the customer has specified a lubrication other than the standard provided by Exlar. 24 EXLAR GSX Series Linear Actuators Motor Options Motor Speed Designators All Exlar T-LAM™ motors and actuators carry a standard motor speed designator as defined below. This is representative of the standard base speed of the motor, for the selected bus voltage. Designator Base Speed Actuator/Motor Series -50 5000 rpm GSX20 -30 3000 rpm GSX30, GSX40 -24 2400 rpm GSX50, GSX60 01-99 Special Speed, Consult Exlar If the model number is created and the location for the motor speed designator is left blank, this is the base speed to which each motor will be manufactured. The model number can also be created including this standard speed designator. Exlar also provides the flexibility to manufacture all of its T-LAM products with special base speeds to match the customer’s exact application requirements. This may be a higher than standard speed motor, or lower base speed than standard which will allow the customer to get the required torque, at a speed optimized to their application, and use the minimum amount of current from their amplifier. The call out for a special speed is configured in the model number by using a two digit code from 01-99. These numbers represent the number, in hundreds, of RPM that will be the base speed for the particular motor. For example, an GSX-30-03-01-OSM-AD1-118-30 motor that normally has a 3000 rpm standard winding, can be changed to a 3300 rpm winding by changing the -30, to a -33. It can be changed to a 5000 rpm winding by changing the -30 to a -50. Changing this speed designator will change the ratings of the motor, and these must be obtained from Exlar applications engineers. Also, it is not possible to produce every possible speed from -01 to -99 for each motor at each voltage so please contact Exlar applications engineers for confirmation of the speed that is desired for the application. Absolute Linear Feedback Options LT = 25 LVDT (VRVT) including conditioner This option provides for an actuator containing an internally mounted LVDT (VRVT) transducer spanning the full stroke of the actuator. Inquire with Exlar engineering for details and conditioner output preference. GSX motor options are described with a 3 digit code. The first digit calls out the stack length, the second the rated bus voltage, and the third the number of poles of the motor. Refer to the mechanical/electrical specifications for motor torque and actuator rated force. 118 = 1 stack, 115 Vrms, 8 Pole, Class 180 H 138 = 1 stack, 230 Vrms, 8 Pole, Class 180 H 158 = 1 stack, 400 Vrms, 8 Pole, Class 180 H 168 = 1 stack, 460 Vrms, 8 Pole, Class 180 H 218 = 2 stack, 115 Vrms, 8 Pole, Class 180 H 238 = 2 stack, 230 Vrms, 8 Pole, Class 180 H 258 = 2 stack, 400 Vrms, 8 Pole, Class 180 H 268 = 2 stack, 460 Vrms, 8 Pole, Class 180 H 318 = 3 stack, 115 Vrms, 8 Pole, Class 180 H 338 = 3 stack, 230 Vrms, 8 Pole, Class 180 H 358 = 3 stack, 400 Vrms, 8 Pole, Class 180 H 368 = 3 stack, 460 Vrms, 8 Pole, Class 180 H Rod End Attachments Rear Clevis Pin Spherical Rod Eye Rod Eye Rod Clevis See drawings on pages 33-36. Attachments ordered separate from actuator. Housing Options FG = Food Grade Epoxy This option provides for an actuator coated with FDA approved white epoxy. EN = Electroless Nickel Plating This option provides for an actuator with electroless nickel plating. SS = Stainless Steel Housing This option provides an actuator with all stainless steel construction. Housing dimensions for this option are not equal to the standard housing. Please inquire with Exlar for dimensions. XH = Special Housing Option Any housing option that is not designated by the above codes should be listed as XH and described at time of order. All special options must be discussed with Exlar engineering. A 7.775 10.775 16.775 B 5.613 8.613 14.613 C 3.000 6.000 12.000 D 8.775 11.775 17.775 if ordering an Electric Brake or Internal End of Travel Switches. GS20 ø2.546 [64.7] B.C. Single Side Mount On This Side 0.750 [19.1] 0.144 [3.66] 1.00 [25.4] +0.00 ø0.2500 +.0000 -.0005 [6.35 -0.01 ] x 0.250 Deep (Double Side Mount Only) ø1.500+.000 -.003 [38.1 +0.00 -0.08 ] 2.240 [56.9] 2.240 [56.9] 1.000 [25.4] #10-24 UNC-2A 1/4-20 UNC-2B x 0.375 Deep (x4 SS, x8 DS) 1.120 [28.45] GSX Series GSX20 Single, Double Side Mounts or Extended Tie Rod Mount Dim "B" 0.250 [6.35] Dim "A" 1. Three mounting styles shown 2. Shown view is standard side for single side mount GSX20 Side Trunnion Mount 2.740 [69.6] 1.00 [25.4] ø1.000±.001 [25.4±0.03] ø1.500 [38.1] 2.240 [56.9] 3.115 [79.1] 1.000 [25.4] Dim "C" Dim "A" 5.115 [129.9] GSX20 Rear Clevis Mount or Front Flange Mount ø0.125 [3.18] ø0.250 [6.35] ø0.502 +.000 -.001 [12.8 +0.00 -0.03 ] 1.00 [25.4] 1.750 1.000 [44.5] [25.4] 2.24 [56.8] 3.125 [79.4] 0.750 [19.1] 0.438 [11.13] Dim "D" 3.750 [95.3] Dim A B C D 3 inch (mm) stroke 7.775 (197.5) 5.613 (142.6) 3.000 (76.2) 8.775 (222.9) 6 inch (mm) stroke 10.775 (273.7) 8.613 (218.8) 6.000 (152.4) 11.775 (299.1) 10 inch (mm) stroke 14.775 (375.3) 12.613 (320.4) 10.000 (254.4) 15.775 (400.7) 12 inch (mm) stroke 16.775 (426.1) 14.613 (371.2) 12.000 (304.8) 17.775 (451.5) Note: Add 1.784 Inches to Dims "A,B,& D" if ordering an Electric Brake or Internal End of Travel Switches. R0.625 [15.9] 1.500 [38.1] 0.750 [19.1] 1. Two mounting styles shown 2. With flange mount, dimension A is equivalent to top two drawings Drawings subject to change. Consult Exlar for certified drawings. 26 B 6.147 8.620 13.119 17.119 21.119 C 5.380 8.006 10.000 14.000 18.000 D 9.486 11.959 16.458 20.458 24.458 GS30 if ordering an Electric Brake or Internal EXLAR GSX Series Linear Actuators GSX30 Single, Double Side Mounts or Extended Tie Rod Mount 1.32 [33.5] 0.962 [24.4] ø3.536 [89.8] B.C. 0.090 [2.29] Single Side Mount On This Side +0.00 ø0.2500 +.0000 -.0005 [6.35 -0.01 ] x 0.250 Deep (Double Side Mount Only) ø2.000+.000 -.003 [50.8+0.00 -0.08 ] 3.046 [77.4] 1/4-20 UNC-2A 1.523 [38.68] 3.046 [77.4] 1.750 [44.5] 1/4-20 UNC-2B x 0.38 Deep (x4 SS, x8 DS) 1. Three mounting styles shown 2. Shown view is standard side for single side mount Dim "B" 0.250 [6.35] Dim "A" GSX30 Side Trunnion Mount 3.546 [90.1] ø1.500 [3.81] 1.32 [33.5] ø1.000±.001 [25.4±0.03] 3.046 [77.4] 3.921 [99.6] 5.921 [150.4] Dim "C" 1.000 [25.4] Dim "A" GSX30 Rear Clevis Mount or Front Flange Mount ø0.250 [6.35](x4) ø0.397 [10.08](x4) 1.32 [33.5] +.000 ø0.7505 -.001 [19.1 +0.00 -0.03 ] 2.430 [61.72] 3.05 [77.4] 5.250 [133.4] Dim A B C D 3.688 [93.7] 3 inch (mm) stroke 8.041 (204.2) 6.147 (156.1) 5.380 (136.7) 9.486 (240.9) R0.750 [19.1] 0.438 [11.1] Dim "D" 5.940 [150.9] 6 inch (mm) stroke 10 inch (mm) stroke 14 inch (mm) stroke 10.514 (267.1) 8.620 (218.9) 8.006 (203.4) 11.959 (303.8) 15.013 (381.3) 13.119 (333.3) 10.000 (254.0) 16.458 (418.0) 19.013 (482.9) 17.119 (434.8) 14.000 (355.6) 20.458 (519.6) 18 inch (mm) stroke 23.013 (584.5) 21.119 (536.4) 18.000 (457.2) 24.458 (621.2) Note: Add 1.773 Inches to Dims "A,B,&D" if ordering an Electric Brake or Internal End of Travel Switches. Drawings subject to change. Consult Exlar for certified drawings. 27 1.250 [31.8] 1.250 [31.8] 2.500 1. Two mounting styles shown [50.8] 2. With flange mount, dimension A is equivalent to top two drawings A B 12.582 10.306 14.582 12.306 C D 6.000 14.332 8.000 16.332 18.582 16.306 12.000 20.332 Note: Add 2.330 inches to Dim "A,B,&D" if ordering an Electric Brake. GS40 24.582 22.306 18.000 26.332 1.65 [41.8] ø4.243 [107.8] B.C. +0.00 ø0.3750 +.0000 -.0005 [9.53 -0.01 ] x 0.438 Deep (Double Side Mount Only) 1.38 [34.9] 0.100 [2.54] Single Side Mount On This Side GSX Series GSX40 Single, Double Side Mounts or Extended Tie Rod Mount ø2.499 ±.001 [63.47 ±.025] 3.900 [99.1] 3.900 [99.1] 1.750 [44.5] 3/8-16 UNC-2A 1.950 [49.9] 1. Three mounting styles shown 2. Shown view is standard side for single side mount 3/8-16 UNC-2B x 0.75 Deep (x4 SS, x8 DS) Dim "B" 0.313 [7.95] Dim "A" GSX40 Side Trunnion Mount 4.400 [111.8] 1.65 [41.8] ø2.000 [50.80] ø1.500 ±.001 [38.10 ±.003] 3.900 [99.1] 6.898 [175.2] 1.000 [25.4] 4.898 [124.4] Dim "C" Dim "A" GSX40 Rear Clevis Mount or Front Flange Mount ø0.250[6.35](x4) 1.65 [41.8] ø0.752 +.000 -.001 [19.1+0.00 -0.03 ] 3.800 [96.5] 2.920 [74.2] 5.250 [133.3] 6.800 [172.7] 7.680 [195.1] ø0.516 [13.10] (x4) R0.750 [19.1] 1.250 [31.8] 0.625 [15.9] Dim "D" 2.500 [63.5] 1.250 [31.75] Dim 6 inch (mm) stroke 8 inch (mm) stroke 10 inch (mm) stroke 12 inch (mm) stroke 18 inch (mm) stroke A B C D 12.58 (319.6) 10.31 (261.8) 6.00 (152.4) 14.33 (364.0) 14.58 (370.4) 12.31 (312.6) 8.00 (203.2) 16.33 (414.8) 16.58 (421.1) 14.31 (363.5) 10.00 (254) 18.33 (465.6) 18.58 (472.0) 16.31 (414.2) 12.00 (304.8) 20.33 (516.4) Note: Add 2.330 Inches to Dims "A,B,&D" if ordering an Electric Brake or Internal End of Travel Switches. 24.58 (624.4) 22.31 (566.6) 18.00 (457.2) 26.33 (668.8) 1. Two mounting styles shown 2. With flange mount, dimension A is equivalent to top two drawings Drawings subject to change. Consult Exlar for certified drawings. 28 EXLAR GSX Series Linear Actuators +0.0000 0.5000 -0.0005 0.0 [12.7 -0.0 ] 38.1 6.125 B.C. 1.500 x 0.500 Deep (2x) [155.6] 0.125 (Double Side Mount+0.0000 Only) Single Side Mount [3.2] 0.5000 -0.0005 On This Side 0.0 2.125 [12.7 -0.0 ] 38.1 6.125 B.C. [54.0] 1.500 x 0.500 Deep (2x) 76.2 0.0 [155.6] -0.1 0.125 +0.0000 (Double Side Mount Only) 3.000 +0.000 0.5000 -0.0005 Single Side Mount-0.003 [3.2] 0.0 2.125 [12.7 ] On This Side -0.0 38.1 6.125 B.C. [54.0] 1.500 x 0.500 Deep (2x) [155.6] 76.2 0.0 0.125 (Double Side Mount Only) -0.1 3.000 +0.000[3.2] Single Side Mount 1/2-13 UNC-2B -0.003 1/2-13 UNC-2A 2.750 On This Side x .750 Deep [69.9] (x4 SS, x8 DS) 0.0 76.2 5.500 -0.1 0.406 Dim "B" 3.000 +0.000 [10.3] [139.7] -0.003 1/2-13 UNC-2B 1/2-13 UNC-2A 2.750 Dim "A"x .750 Deep [69.9] (x4 SS, x8 DS) 5.500 0.406 Dim "B" [139.7] 1/2-13 UNC-2B [10.3] 1/2-13 UNC-2A 2.750 x .750 Deep Dim "A" [69.9] (x4 SS, x8 DS) 5.500 0.406 Dim "B" [139.7] [10.3] Dim "A" + 0.001 2.500 2.000 6.250 [63.5] [50.8 +-0.00] [158.8] 2.125 [54.0] 2.500 2.000 +- 0.001 6.250 [63.5] [50.8 +-0.00] [158.8] 2.125 + 2.500 2.000 - 0.001 [54.0] 6.250 [63.5] [50.8 +-0.00] [158.8] 2.125 [54.0] 2.125 [54.0] GSX50 Single, 5.500 Double Side Mounts [139.7] or Extended Tie Rod Mount Tie Rod Mount 5.500 [139.7] r Extended Tie Rod Mount single side mount 5.500 [139.7] xtended Tie Rod Mount s shown rd side for single side mount hown side for single side mount 1. Three mounting styles shown 2. Shown view is standard side for single side mount 3.000 [76.2] 3.000 [76.2] 3.000 [76.2] GSX50 Side Trunnion Mount nion Mount 5.500 [139.7] 0 Side Trunnion Mount 5.500 [139.7] ide Trunnion Mount 1.500 [38.1] 7.000 [177.8] 5.500 [139.7] Dim "A" 7.000 [177.8] 10.000 [254.0] GSX50 Rear Clevis Mount or Front Flange Mount Front Flange Mount Mount or Front Flange Mount n sion ount"A" or isFront Flange Mount rawings. 10.000 [254.0] 0.250 [6.4] (4x) 0.250 [6.4] (4x) 4.875 [123.8] (2x) 0.250 [6.4] (4x) 4.875 [123.8] (2x) 7.625 [193.7] 4.875 (4x) [123.8] (2x) 9.500 es shown , dimension "A" is op two drawings. Dim A B C D 1.500 [38.1] Dim "C" Dim "A" 7.000 [177.8] 1.500 [38.1] Dim "C" Dim "A" 0.563 [14.3] (4x) 2.125 [54.0] 0.563 6.500 [14.3] [165.1] (4x) 3.250 (2x) [82.6] (2x) 0.563 6.500 [14.3] (4x) [165.1] 3.250 (2x) [82.6] (2x)6.5000.750 [165.1][19.1] 3.250 (2x) [82.6] (2x) 7.625 [241.3] [193.7] (4x) 1. Two mounting styles shown9.500 [241.3] 2. With flange 7.625 mount, dimension A is [193.7] equilavent to top two drawings (4x) 9.500 [241.3] tyles shown unt, dimension "A" is e top two drawings. Dim "C" 10.000 [254.0] 2.125 [54.0] 2.125 [54.0] 0.750 [19.1] 0.750 [19.1] +0.000 1.000 1.001 -0.001 0.0[25.4] [25.4 -0.0 ] Dim "D" Dim "D" 3.000 1.000 [76.2] [25.4] 1.500 [38.1] 3.000 [76.2] 3.000 1.500 [38.1] [76.2] 10 inch (mm) stroke 14 inch (mm) stroke 14.31 (363.5) 11.12 (282.4) 6.00 (152.4) 16.56 (420.6) 18.31 (465.1) 15.12 (384.0) 10.00 (254.0) 20.56 (522.2) 22.31 (566.7) 19.12 (485.6) 14.00 (355.6) 24.56 (623.8) Note: Add 2.498 Inches to Dims "A,B,&D" if ordering an Electric Brake or Internal End of Travel Switches. 29 1.000 +0.000 [25.4] 1.001 -0.001 0.0 [25.4 -0.0 ] Dim "D" 6 inch (mm) stroke Drawings subject to change. Consult Exlar for certified drawings +0.000 1.001 -0.001 0.0 [25.4 -0.0 ] 1.500 [38.1] Dim 10 Inch Stroke A 19.229 B 15.876 C 10.000 D 22.480 Note: Add 3.575 Inches to Dim "A,B,&D" if ordering an Electric Brake or GS60 1.94 [49.4] ø7.778 [197.6] B.C. +.0000 ø0.5000 - .0005 [12.7 +0.00 - 0.01 ] x 0.625 Deep (Double Side Mount Only) 1.65 [41.8] 0.125 [3.18] Single Side Mount On This Side GSX Series GSX60 Single, Double Side Mounts or Extended Tie Rod Mount +.000 ø3.375 -.003 +0.0 [85.73 -0.08 ] 6.989 [177.5] 6.800 [172.7] 3.000 [76.2] 9/16-12 UNC-2A 5/8-11 UNC-2B x 0.875 Deep (x4 SS, x8 DS) 3.400 [86.4] 0.438 [11.1] Dim "B" Dim "A" 1. Three mounting styles shown 2. Shown view is standard side for single side mount GSX60 Side Trunnion Mount 1.944 [49.4] 7.800 [198.1] +.000 ø2.500 -.002 [63.50 +0.00 -0.05 ] ø3.500 [88.90] 6.989 [177.5] 12.550 [318.8] 8.550 [217.2] 2.000 [50.8] Dim "C" Dim "A" GSX60 Rear Clevis Mount or Front Flange Mount ø0.250 [6.35] (x4) +.0000 ø0.781 [19.8] (x4) ø1.753 -.0015 +0.00 [44.53 -0.04 ] 1.944 [49.4] 6.800 [172.7] 8.125 [206.4] 10.174 [258.4] 12.500 [317.5] Dim A B C D 6 inch (mm) stroke 15.23 (386.8) 11.88 (301.8) 6.00 (152.4) 18.48 (469.4) 5.375 [136.5] 0.750 [19.1] 10 inch (mm) stroke 19.23 (488.4) 15.88 (403.3) 10.00 (254.0) 22.48 (571.0) Note: Add 3.575 Inches to Dimensions "A,B,&D" if ordering an Electric Brake or Internal End of Travel Switches. 2.500 [63.50] R 2.125 [53.98] Dim "D" 5.000 [127.0] 2.500 [63.50] 1. Two mounting styles shown 2. With flange mount, dimension A is equivalent to top two drawings Drawings subject to change. Consult Exlar for certified drawings. 30 EXLAR GSX Series Linear Actuators GSX20, GSX30, GSX40 & GSX60 Brake and Internal Limit Switch Extension Options Note: The stroke limitation from the limit switch option IS NOT MECHANICAL. It represents the position at which the switches will activate. The stroke limitation for the brake is a mechanical limitation. The brake and limit switch options are mutually exclusive and thus are not available in the same unit. Drawing and specifications subject to change without notice. A Actuator GSX20 GSX30 GSX40 GSX60 Actuator GSX20 GSX30 GSX40 GSX60 31 A - Limit Switch Extension Length Stroke Length Reduction 1.784” (45.21 mm) 1.773” (44.96 mm) No internal limit switch 3.575” (90.81 mm) 0.4” (10.1 mm) 0.4” (10.1 mm) 0.4” (10.1) mm A - Brake Extension Length Stroke Length Reduction 1.784” (45.21 mm) 1.773” (44.96 mm) 2.330” (59.18 mm) 3.575” (90.81 mm) NA NA NA NA Dim A 3 inch (mm) stroke GSX20 5.515 8.515 (140.1) (216.3) GSX30 6.932 9.832 13.832 15.832 17.832 21.832 (176.1) (249.7) (351.3) (402.1) (452.9) (554.5) GSX50 Brake Extension Option GSX Series GSX20, GSX30, GSX40, GSX50 & GSX60 External Limit Switch Extension Options 6 inch 10 inch 12 inch 14 inch 18 inch (mm) (mm) (mm) (mm) (mm) stroke stroke stroke stroke stroke NA NA 14.515 (368.7) NA NA 2.500 NA NA GSX40 NA NA 9.832 13.832 15.832 17.832 21.832 (249.7) (351.3) (402.1) (452.9) (554.5) GSX50 NA NA 11.667 (296.3) NA NA NA NA GSX60 NA NA NA NA 14.461 (367.3) NA NA 19.667 23.667 (499.5) (601.1) NA NA NA NA 36" Flying Leads L1 L2 L3 DIM "A" The external limit switch option for the GSX Series of linear actuators provides the user with 1, 2 or 3 externally mounted adjustable switches for use as the end of travel limit switches or home position sensors. The number of switches desired is selected by ordering the L1, L2 or L3 option, in which 1, 2 or 3 switches will be provided, respectively. The switches are 9-30 VDC powered, PNP output, with either normally open or normally closed logic operation depending on the switch configuration ordered. Below is a diagram which logic operation will be provided for each switch, based on the option ordered. Option L1 L2 L3 Switch Type Normally Closed Switch Normally Open Switch SW1 SW2 SW3 Not Supplied Normally Closed Normally Closed Normally Open Not Supplied Normally Open Not Supplied Normally Closed Normally Closed Exlar Part Number Turck Part Number 24631 22303 BIM-INT-RP6X BIM-INT-AP6X 32 EXLAR GSX Series Linear Actuators B Actuator Rod End Options A *A Dim = 40mm D B øC D øC øE Male Thread øE A GSX20 B GSX30 GSX40 B Female Thread F Male U.S. Male Metric Female U.S. Female Metric 0.813 B (20.7) 0.375 A (9.5) 0.500 0.200 0.440 A øC D (5.1) øC (11.2) D(12.7) 0.750 (19.1) ⁄ 8 – 24 UNF B– 2A M8X1 ⁄ 1 6 – 24 UNF –D2B øC M8X1 0.750 (19.1) 0.500 (12.7) 0.625 0.281 0.562 (15.9) (7.1) (14.3) 0.750 (19.1) ⁄ 1 6 – 20 UN F– 2A M12X1.75* ⁄ 1 6 – 20 UNF – 2B M10X1.5 1.500 (38.1) Male Male 0.750 Thread (19.1) 1.000 øE 0.381 0.875 (25.4) (9.7) (22.2) 1.000 (25.4) ⁄ 4 –Female 16 UNF –Thread 2A 5 ⁄ 8 – 18 UNF – 2B M16X1.5 øE 1.000 0.381 0.875 0.750 (38.1) (19.05) (25.4) (9.7) (22.2) 1.000 (25.4) 1 – 14 UNS – 2A 1.750 (44.5) 11 ⁄ 4 – 12 M30X2 UNF – 2A øE GSX50 1.500 Thread GSX60 2.500 (63.5) øC B A 1.250 (31.8) D øE F øC D 1.750 0.550 1.625 (44.5) (14.0) (41.3) 3 7 3 B B 5 D øE øE M16X1.5 F Female M27X2 Thread D øC 7 F 1 – 14 UNS – 2B M24X2 øC 7 ⁄ 8 – 14 UNF – 2B M25X1.5 Male F Part numbers for rod attachment options indicate the through hole size or pin diameter. Before selecting a spherical rod eye for use with a øE Female Thread Thread GSX series actuator, please consult the information on the anti-rotation option for the GSX actuators. Spherical rod eyes will allow the rod D to rotate if the load is not held. øG D E G F D Rod Clevis Dimensions D øG G F øB E D B E øB E øF B C C A A A A C C K H H J H J GSX20 RC038 E (20 mm) A 0.787” A B 0.787” (20 mm) C 1.574” (40 mm) D .575” (14.6 mm) E 0.375” (9.5 mm) A A øF 0.375” (9.5 mm) øG 0.75” (19.1 mm) H NA øJ NA K 3/8-24 E A GSX30 RC050 0.75” (19.1 mm) 0.75” (19.1 mm) 1.50”A (38.1 mm) øA 0.50” (12.7 mm) 0.765”C (19.43 mm) D0.50” (12.7 mm) 1.00” (25.4 mm) A 1.00” (25.4 mm) F 1.00” (25.4 øA mm) 7/16-20 K øJ H K K GSX40 RC075 1.125” (28.58 mm) B 1.25” (31.75 mm) 2.375” (60.3 mm) 0.625” (15.88 mm) 1.265” (32.13 mm) B 0.75” (19.1 mm) 1.50” (38.1 mm) 1.25” (31.75 mm) 1.25” (31.75 mm) 3/4-16 GSX50 RC100 1.625” (41.2mm) 1.500” (38.1 mm) C 3.125” (79.4 mm) .750” (19.1 mm) øD mm) 1.515” (38.5 1.000” (25.4 mm) 2.000” (50.8 mm) 1.500” (38.1 mm) 1.500” (38.1 mm) 1-14 GSX60 RC138 2.00” (50.8 mm) 2.125” B (53.98 mm) C 4.125” (104.78 mm) 1.00”(25.4 mm) øE 2.032” (51.6 mm) 1.375” (34.93 mm) 2.75” A (69.85 C mm) 2.00” (50.8 mm) 2.00” (50.8 mm) 1-1/4 - 12 B øD Drawings subject to change. Consult Exlar for C certified drawings. D 33 A Male Thread øE Female Thread Spherical Rod Eye Dimensions D GSX Series G F øB E A C H A øB C D E F G H J K GSX20 SRM038 1.625” (41.3mm) .375” (9.525mm) .906” (23.0mm) 1.0” (25.6mm) 12 deg .406” (10.3mm) .500” (12.7mm) .688” (17.7mm) E .562” (14.3mm) 3/8-24 J A GSX30 SRM044 1.81” (46.0 mm) 0.438” (11.13 mm) 1.06” (26.9 mm) 1.13” (28.7 mm) 14 deg 0.44” (11.1 mm) 0.56” (14.2 mm) 0.75” (19.1 mm) A 0.63” (16.0 mm) 7/16-20 K GSX40 SRM075 2.88” (73.2 mm) 0.75” (19.1 mm) 1.72” (43.7 mm) 1.75” (44.5 mm)REV. ECO# 14 deg 0.69” (17.5 mm) 0.88” (22.3 mm) 1.13” (28.7 mm) B 1.00” (25.4 mm) 3/4-16 GSX50 SRF100 See GSX50 REVISIONS DESCRIPTION Sperical Rod Eye DRAWN-DATE drawing below. Requires female rod end. A øA Ø1" 7/8" R 1 3/8" C D 1 7/8" LUBE FITTING F R 1 7/16" 1 1/2" 1"-14 Thread 1 1/2" Drawings subject to change. Consult Exlar for certified drawings. 34 Dimensions Shown In: UNLESS SPECIFIED: Plcs "in or mm" Plcs "in or mm" APPRO EXLAR GSX Series Linear Actuators Rod Eye Dimensions E A B A A øA C D F øA B C D E F GSX30 RE050 0.50” (12.7 mm) 0.75” (19.1 mm) 1.50” (38.1 mm) 0.75” (19.1 mm) 0.63” (15.9 mm) 7/16-20 Drawings subject to change. Consult Exlar for certified drawings. 35 GSX40 RE075 0.75” (19.1 mm) 1.25” (31.8 mm) 2.06” (52.3 mm) 1.13” (28.7 mm) 0.88” (22.3 mm) 3/4-16 GSX50 RE100 1.00” (25.4 mm) 1.50” (38.1 mm) 2.81” (71.4 mm) 1.63” (41.4 mm) 1.19” (30.2 mm) 1 - 14 GSX60 RE138 1.375” (34.93 mm) 2.0” (50.8 mm) 3.44” (87.3 mm) 2.0” (50.8 mm) 1.837” (46.67 mm) 1-1/4 - 12 H J øJ K GSX Series Clevis Pin Dimensions B B C C A øA øE øD C A F A B C øD øE GSX20 CP050-Rear Clevis 2.28” (57.9 mm) 1.94” (49.28 mm) 0.17” (4.32 mm) 0.50” (12.7 mm) 0.095” (2.41 mm) GSX30 CP050-Rod eye, Rod Clevis 2.28” (57.9 mm) 1.94” (49.28 mm) 0.17” (4.32 mm) 0.50” (12.7 mm) 0.095” (2.41 mm) CP075-Rear Clevis 3.09” (78.5 mm) 2.72” (69.1 mm) 0.19” (4.82 mm) 0.75” (19.1 mm) 0.14” (3.56 mm) GSX40 CP075-Rod eye, Rod Clevis Spherical Eye, Rear Clevis 3.09” (78.5 mm) 2.72” (69.1 mm) 0.19” (4.82 mm) 0.75” (19.1 mm) 0.14” (3.56 mm) GSX50 CP100-Rod eye, Rod Clevis Spherical Eye, Rear Clevis 3.59” (91.2 mm) 3.22” (81.8 mm) 0.19” (4.82 mm) 1.00” (25.4 mm) 0.14” (3.56 mm) GSX60 CP138-Rod eye, Rod Clevis 4.66” (118.3 mm) 4.25” (108 mm) 0.20” (5.08 mm) 1.375” (34.93 mm) 0.173” (4.39 mm) CP175-Rear Clevis 5.656” (143.6 mm) 5.25” (133.3 mm) 0.203” (5.15 mm) 1.750” (4.44 mm) 0.173” (4.39 mm) Drawings subject to change. Consult Exlar for certified drawings. 36 EXLAR GSX Series Linear Actuators GSX Series Ordering Information AA = GSX Actuator Size 20 = 2 inch frame 30 = 3 inch frame 40 = 4 inch frame 50 = 5 inch frame 60 = 7 inch frame BB = Stroke Length 03 = 3 inches (GSX20, GSX30) 06 = 5.9 inches (GSX30) 6 inches (GSX20, GSX40, GSX50, GSX60) 08 = 8 inches (GSX40) 10 = 10 inches (all models) 12 = 12 inches (GSX20, GSX30, GSX40) 14 = 14 inches (GSX30, GSX50) 18 = 18 inches (GSX30, GSX40) CC = Lead 01 = 0.1 inch (GSX20, GSX30, GSX40, GSX50)9 02 = 0.2 inch (GSX20, GSX30, GSX40, GSX50) 03 = 0.25 inch (GSX60) 04 = 0.4 inch (GSX20 only) 05 = 0.5 inch (GSX30, GSX40, GSX50, GSX60) 08 = 0.75 inch (GSX40)10 10 = 1.0 inch (GSX50, GSX60)11 D O E M I = Connections = MS style (anodized) = MS style (electroless nickel) = Manufacturer’s Connector7 = Intercontec style (Exlar standard style connector) X = Special (please specify) E S D E F T C X = = = = = = = = Mounting Side tapped mounting holes Double side tapped mounting Extended tie rods Front flange Trunnion Rear clevis Special (please specify) F M A F B X = = = = = = Rod End Male, US std. Thread Male, Metric std. Thread Female, US std. Thread Female, Metric Thread Special (please specify) 37 GSX AA - BB CC - D E F - GGG - HHH - II - {XX..XX} GGG = Brushless Amplifier (Please indicate the amplifier to be used to power the actuator) XX1 = Custom Feedback - purchaser must supply drawing of feedback device and desired wiring drawings OO1 = Standard Feedback Mount - actuator is supplied ready for size 15 resolver or encoder, includes .375 mm shaft OO2 = Same as above with 8mm shaft If the Rockwell Allen-Bradley system that you are using is the Kinetix platform or SERCOS based, additional software and data files are required from Allen-Bradley. Please contact your Rockwell Allen-Bradley representative for support. AB1 = Allen-Bradley Ultra 100/2004 (std encoder, 2048 line, with commutation, 5 VDC) AB4 = Allen Bradley Ultra 3000 or 50004 with single-turn (absolute encoder) AB5 = Allen Bradley Ultra 3000 or 50004 with multi-turn (absolute encoder) AB6 = Allen Bradley 13948 (resolver, type 2)(replaces AB2) AB7 = Allen Bradley Ultra 3000 or 50004 (std encoder, 2048 line, with commutation, 5 VDC) AD1 = Advanced Digital "Simple Servo" (std encoder, 2048 line, with commutation, 5 VDC) AP1 = API resolver based (resolver, type 2) AP2 = API encoder based (std encoder, 2048 line, with commutation, 5 VDC) AM1 = Advanced Motion Controls (std encoder, 2048 line, with commutation, 5 VDC) AM2 = Advanced Motion Controls (std encoder, 1000 line, with commutation, 5 VDC) AM3 = Advanced Motion Controls (resolver, type 1) AM4 = Advanced Motion Controls BX Series default settings (std encoder, 2048 line, with commutation, 5 VDC) BD2 = Baldor Flex Series (resolver, type 1)(replaces BD1) BD3 = Baldor Flex Series (std encoder, 2048 line, with commutation, 5 VDC) BO1 = Bosch (resolver, type 2) CC1 = Cleveland Machine Controls (resolver, type 1) CM1 = Comau (resolver, type 1) CO1 = Copley Controls (std encoder, 2048 line, with commutation, 5 VDC) CS1 = Parker (Custom Servo Motors) MPA, MPSL (resolver, type 1) CS2 = Parker (Custom Servo Motors) Servo Flex (std encoder, 2048 line, with commutation, 5 VDC) EL1 = Elmo Motion Control (resolver, type 1) EL2 = Elmo CLA, SBA, FLU Series, (std encoder, 2048 line, with commutation, 5 VDC) EM2 = Emerson En, Epsilon, MDS Series and Uni-Drive4 (std encoder, 2048 line, with commutation, 5 VDC) EM3 = Emerson MX Series (resolver, type 2) EM4 = Emerson UniDrive SP (resolver, type 1) EU1 = Elau (absolute encoder, multi-turn, type 2) EX4 = Exlar SV Series (resolver, type 1) (replaces EX3) GL1 = Sheffield Automation (G&L) Smart Drive (standard encoder, 2048 line, with commutation, 5 VDC) If selecting the "M" connector option with GL1, the motor power and encoder connector configuration will be equivalent to that used on the Sheffield Automation HSM Series motors. GL2 = Sheffield Automation (G&L) Smart Drive (standard encoder, 2048 line, with commutation, 5 VDC) If selecting the "M" connector option with GL2, the motor power and encoder connector configuration will be equivalent to that used on the Sheffield Automation LSM/MSM Series motors. IN1 = Bosch-Rexroth (Indramat) ECO Drive (absolute, multi-turn Heidenhain encoder, type 2) IN2 = Bosch-Rexroth (Indramat) ECO Drive (absolute, single-turn Heidenhain encoder) IN4 = Bosch-Rexroth (Indramat) ECO Drive, Standard resolver (resolver, type 1)(replaces IN3) KM1 = Kollmorgen ServoStar Series4 230V (resolver, type 2) KM3 = Kollmorgen ServoStar600 Series4 (Absolute encoder, single turn, type 1) KM4 = Kollmorgen ServoStar600 Series4 (Absolute encoder, multi-turn, type 2) KM5 = Kollmorgen ServoStar600 Series4 and ServoStar CD (resolver, type 2)(replaces KM2) KM6 = Kollmorgen ServoStar300 Series4 (std encoder, 2048 line, with commutation, 5 VDC) LZ1 = Lenze 9300 Series (Multi-turn Absolute Encoder, type 2) LZ2 = Lenze 9300 Series (resolver, type 2) MD1 = Modicon (resolver, type 1) MX1 = Metronix ARS Series, Resolver type 1 OR1 = Ormec (resolver, type 2) PC1 = Parker Compumotor Apex & Z Series (resolver, type 1) PC2 = Parker Compumotor TQ Series (std encoder, 2048 line, with commutation, 5 VDC) PC3 = Parker Compumotor Gemini Series (std encoder, 2048 line, with commutation, 5 VDC) PS2 = Pacific Scientific (std encoder, 2048 line, with commutation, 5 VDC) PS3 = Pacific Scientific SC900, 700 Series (resolver, type 1)(replaces PS1) SM2 = Siemens (resolver, type 1) SP2 = In Motion, PAM Series (resolver, type 1) WD1= Whedco (GE-Fanuc)(resolver, type 1) YS2 = Yaskawa Sigma II Series for 4 inch and larger Exlar motors (multi-turn absolute encoder, type 1) YS3 = Yaskawa Sigma II Series for 3 inch and smaller Exlar actuators (multi-turn absolute encoder, type 1) GSX Series Ordering Information GSX Series HHH = Motor Stator2 – All 8 Pole 118 = 1 stack, 115 Vrms 218 = 2 stack, 115 Vrms 318 = 3 stack, 115 Vrms 138 = 1 stack, 230 Vrms 238 = 2 stack, 230 Vrms 338 = 3 stack, 230 Vrms 158 = 1 stack, 400 Vrms 258 = 2 stack, 400 Vrms 358 = 3 stack, 400 Vrms 168 = 1 stack, 460 Vrms 268 = 2 stack, 460 Vrms 368 = 3 stack, 460 Vrms II = Motor Speed 24 = 2400 rpm, GSX50, GSX60 30 = 3000 rpm, GSX30, GSX40 50 = 5000 rpm, GSX20 01- 99 = Customer specified base speed XX .. XX = Options Travel Options PF = Preloaded follower1 ES = Internal end of travel switches5 AR = External Anti-rotate assembly EB = Electric Brake5 RB = Rear Electric Brake5 (GSX50) XT = Special Travel Option (see pg. 24) L1/L2/L3 = External Limit Switches Motor Options XM = Special motor option XL = Special lubrication Housing Options FG = Food grade paint6 EN = Electroless nickel plating6 SS = Stainless steel housing6 XH = Special housing option Absolute Linear Feedback LT = VRVT, including signal conditioner3 1. The dynamic load rating of zero backlash, preloaded screws is 63% of the dynamic load rating of the standard non-preloaded screws. The calculated travel life of a preloaded screw will be 25% of the calculated travel life of the same size and lead of a non-preloaded screw. Preloaded follower is not available with absolute internal feedback option. 2. Stator voltage and pole options allow for catalog rated performance at varying amplifier bus voltages and pole configuration requirements. 3. Linear feedback is not available in the GSX20. 4. Emerson EN and Epsilon Series, AB Ultra Series, Kollmorgen ServoStar and other amps require motor data files for operation with GSX Series actuators. These files can be downloaded from our website at www.exlar.com. Contact Exlar for details. 5. The internal limit switch or brake options require a third cable. Internal limit switches and brake together are not available. 6. These housing options would typically be accompanied by the choice of the electroless nickel connectors if a connectorized unit were selected. This choice may also indicate the need for special material main rods or flanges. 7. Available with AB1, AB4/5, AB7, EM2, KM1, KM3, KM4, KM5, KM6, IN1, IN2, IN4, LZ1, LZ2, PC3, PS3, YS2 and YS3 feedback. This option allows the customer to use the standard cables supplied by their amplifier manufacturers. 8. Use of the A-B 1394 requires assistance from Allen-Bradley to configure the axis for a custom motor. 9. .1 lead not available above 12˝ stroke in GSX40. 10. .75 lead not available above 12˝. 11. 1.0 lead not available above 10˝ stroke. 38
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