Kinco FV100 5T VFD User Manual 20170803 L011619
User Manual: L011619 - FV100-5T VFD User Manual-20170803
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Preface Thank you for using FV100 series Variable Frequency Drive made by Kinco Automation. FV100 satisfies the high performance requirements by using a unique control method to achieve high torque, high accuracy and wide speed-adjusting range. Its anti-tripping function and capabilities of adapting to severe power network, temperature, humidity and dusty environment exceed those of similar product made by other companies, which improves the product’s reliability noticeably; FV100 use modularization design, in the premise of satisfying the demand of customer, we also can satisfy customer’s personalized and industrization demand by expansion design, and this fit the trend of VFD development. Built-in PG connector, strong speed control, flexible input/output terminal, pulse frequency setting, saving parameters at power outage and stop, frequency setting channel, master and slave frequency control and so on, all these satisfy various of high accuracy and complex drive command, at the same time we provide the OEM customer high integration total solution, it values highly in system cost saving and system reliability improving. FV100 can satisfy the customers’ requirements on low noise and EMI by using optimized PWM technology and EMC design. This manual provides information on installation, wiring, parameters setting, trouble-shooting, and daily maintenance. To ensure the correct installation and operation of FV100, please read this manual carefully before starting the drive and keep it in a proper place and to the right person. Unpacking Inspection Note Upon unpacking, please check for: Any damage occurred during transportation; Check whether the rated values on the nameplate of the drive are in accordance with your order. Our product is manufactured and packed at factory with great care. If there is any error, please contact us or distributors. The user manual is subject to change without notifying the customers due to the continuous process of product improvements VFD model rule FV 1 00 – 5 T– 0075G/0110L – U –000 VFD code FV:FV Series Software custom code Hardware custom code The first generation 00:Standard model …… Custom model Power supply 2: 220V 4: 380V 5: 480V 0075G: 7.5KW constant torque 0110L: 11KW constant power S:Signal phase T:Three-phase Content Chapter 1 Safety .............................................................................................................................................................. 1 1.1 Safety ................................................................................................................................................................... 1 1.2 Notes for Installations.......................................................................................................................................... 1 1.3 Notes for Using FV100 ....................................................................................................................................... 1 1.3.1 About Motor and Load ............................................................................................................................. 1 1.3.2 About Variable Frequency Drive .............................................................................................................. 2 1.4 Disposing Unwanted Driver ................................................................................................................................ 3 Chapter 2 Product introduction...................................................................................................................................... 4 2.1General specifications .......................................................................................................................................... 4 2.2 Introduction of product series .............................................................................................................................. 5 2.3 Structure of VFD ................................................................................................................................................. 6 2.4 External dimension and weight ........................................................................................................................... 7 2.4.1 External dimension and weight ................................................................................................................ 7 2.4.2 Operation panel and installation box ........................................................................................................ 9 2.4.3 Braking Resistor Selection ..................................................................................................................... 10 Chapter 3 Installation Environment .............................................................................................................................. 11 Chapter 4 Wiring Guide of VFD ................................................................................................................................... 12 4.1 Wiring and Configuration of Main circuit terminal ........................................................................................... 12 4.1.1 Terminal Type of Main Loop’s Input and Output ................................................................................... 12 4.1.2 Wiring of VFD for Basic Operation ....................................................................................................... 14 4.2 Wiring and configuration of control circuit ....................................................................................................... 14 4.2.1 Wiring of control circuit terminal. .......................................................................................................... 14 Chapter 5 Operation Instructions of Kinco VFD .......................................................................................................... 22 5.1Using Operation Panel........................................................................................................................................ 22 5.1.1 Operation panel appearance and keys’ function description................................................................... 22 5.1.2 Function Descriptions of LED and Indicators ........................................................................................ 23 5.1.3 Display status of operation panel............................................................................................................ 23 5.1.4 Panel Operation ...................................................................................................................................... 24 5.2Operation mode of VFD ..................................................................................................................................... 26 5.2.1 Control mode of VFD ............................................................................................................................. 26 5.2.2 Operating Status ..................................................................................................................................... 26 5.2.3 Control mode and operation mode of Kinco VFD ................................................................................. 26 5.2.4 The channels to set the VFD frequency .................................................................................................. 27 5.3Power on the Drive for the first time .................................................................................................................. 28 5.3.1 Checking before power on ...................................................................................................................... 28 5.3.2 Operations when start up the first time ................................................................................................... 28 Chapter 6 Parameter Introductions ................................................................................................................................ 29 6.1 Group A0 ........................................................................................................................................................... 29 6.2 Group A1 ........................................................................................................................................................... 31 6.3 Group A2 ........................................................................................................................................................... 34 6.4 Group A3 ........................................................................................................................................................... 35 6.5 Group A4 ........................................................................................................................................................... 38 6.6 Group A5 ........................................................................................................................................................... 39 6.7 Group A6 ........................................................................................................................................................... 41 6.8 Group A7 ........................................................................................................................................................... 51 6.9 Group A8 ........................................................................................................................................................... 52 6.10 Group b0 .......................................................................................................................................................... 53 6.11 Group b1 .......................................................................................................................................................... 55 6.12 Group b2 .......................................................................................................................................................... 57 6.13 Group b3 .......................................................................................................................................................... 59 6.14 Group b4 .......................................................................................................................................................... 59 6.15 Group C0 ......................................................................................................................................................... 60 6.16 Group C1 ......................................................................................................................................................... 60 6.17 Group C2 ......................................................................................................................................................... 64 6.18 Group d0 .......................................................................................................................................................... 67 6.19 Group d1 .......................................................................................................................................................... 70 6.20 Group d2 .......................................................................................................................................................... 70 Chapter 7 Troubleshooting ............................................................................................................................................ 71 Chapter 8 Maintenance ................................................................................................................................................. 77 8.1 Daily Maintenance ........................................................................................................................................... 77 8.2 Periodical Maintenance ..................................................................................................................................... 77 8.3 Replacing Wearing Parts ................................................................................................................................... 78 8.4 Storage ............................................................................................................................................................... 79 Chapter 9 List of Parameters ......................................................................................................................................... 80 Communication Protocol ............................................................................................................................................... 118 1. Networking Mode.............................................................................................................................................. 118 2. Interfaces ........................................................................................................................................................... 118 3. Communication Modes ..................................................................................................................................... 118 4. Protocol Format ................................................................................................................................................. 119 1. RTU mode ................................................................................................................................................. 119 2.ASCII mode ............................................................................................................................................. 119 5.Protocol Function ............................................................................................................................................... 120 6.Control parameters and status parameters of VFD ............................................................................................. 121 1 parts inside the drive so as to avoid the risk of fire. · Parameter settings of the control panel that has been Chapter 1 Safety changed must be revised, otherwise accidents may occur. 1.1 Safety · The bare portions of the power cables must be bound Operations without following instructions Danger with insulation tape can cause personal injury or death. Operations without following instructions ! Attention can cause moderate injury or damage the ! Attention products or other equipment · Don’t carry the drive by its cover. The cover can not support the weight of the drive and may drop. 1.2 Notes for Installations · Please install the drive on a strong support, or the drive may fall off. Danger · Don’t install the drive in places where water pipes · Please install the drive on fire-retardant material like may leak onto it. metal, or it may cause fire. · Don't allow screws, washers and other metal foreign · Keep the drive away from combustible material and matters to fall inside the drive, otherwise there is a explosive gas, or it may cause fire. danger of fire or damage; · Only qualified personnel shall wire the drive, or it · Don't operate the drive if parts are damaged or not may cause electric shock. complete, otherwise there is a danger of a fire or · Never wire the drive unless the input AC supply is human injury; totally disconnected, or it may cause electric shock. · Don't install the drive under direct sunshine, · The drive must be properly earthed to reduce otherwise it may be damaged; electrical accident · Don’t short circuit +//B1 and terminal (-), otherwise · Install the cover before switching on the drive, to there is a danger of fire or the drive may be damaged. reduce the danger of electric shock and explosion. · Cable lugs must be connected to main terminals · For drives that have been stored for longer than 2 firmly years, increase its input voltage gradually before · Don’t apply supply voltage (AC 220V or higher) to supplying full rated input voltage to it, in order to control terminals except terminals R1a, R1b and R1c. avoid electric shock and explosion ·B1 and B2 are used to connect the brake resistor, do · Don't touch the live control terminals with bare not shortcut them, or the brake unit may be damaged hands · Don’t operate the drive with wet hands 1.3 Notes for Using FV100 · Perform the maintenance job after confirming that Pay attention to the following issues when using FV100. the charging LED is off or the DC Bus voltage is 1.3.1 About Motor and Load below 36V, or it may cause electric shock., · Only trained professionals can change the Compared to the power frequency operation components, it is prohibited to leave wires or metal 1 2 FV100 series drives are voltage type variable frequency The mechanical resonance point of load drive. The output voltage is in PWM wave with some The drive system may encounter mechanical resonance harmonics. Therefore, temperature rise, noise and with the load when operating within certain band of vibration of motor are higher compared to the power output frequency. Skip frequencies have been set to frequency. avoid it. Low Speed operation with Constant Torque Start and stop frequently Driving a common motor at low speed for a long time, The drive should be started and stopped via its control the drive’s rated output torque will be reduced terminals. It is prohibited to start and stop the drive considering the deterioration of heat dissipation effect, directly through input line contactors, which may so a special variable frequency motor is needed if damage the drive with frequent operations. operation at low speed with constant torque for a long term. Insulation of Motors Before using the drive, the insulation of the motors must Motor’s over-temperature protecting threshold be checked, especially, if it is used for the first time or if When the motor and driver are matched, the drive can it has been stored for a long time. This is to reduce the protect the motor from over-temperature. If the rated risk of the Drive from being damaged by the poor capacity of the driven motor is not in compliance with insulation of the motor. Wiring diagram is shown in Fig. the drive, be sure to adjust the protective threshold or 1-1. Please use 500V insulation tester to measure the take other protective measures so that the motor is insulating resistance. It should not be less than 5MΩ. properly protected. Operation above 50Hz When running the motor above 50Hz, there will be increase in vibration and noise. The rate at which the torque is available from the motor is inversely proportional to its increase in running speed. Ensure that Fig. 1-1 checking the insulation of motor the motor can still provide sufficient torque to the load. Lubrication of mechanical devices 1.3.2 About Variable Frequency Drive Over time, the lubricants in mechanical devices, such as Varistors or Capacitors Used to Improve the Power gear box, geared motor, etc. when running at low speed, Factor will deteriorate. Frequent maintenance is recommended. Considering the drive output PWM pulse wave, please don't connect any varistor or capacitor to the output Braking Torque terminals of the drive, otherwise tripping or damaging of Braking torque is developed in the machine when the components may occur; as shown in fig 1.2 drive is hoisting a load down. The drive will trip when it can not cope with dissipating the regenerative energy of the load. Therefore, a braking unit with proper parameters setting in the drive is required. 2 3 FV100 1.4 Disposing Unwanted Driver U V M When disposing the VFD, pay attention to the following W issues: The electrolytic capacitors in the driver may explode when they are burnt. Poisonous gas may be generated when the plastic parts like front covers are burnt. Fig. 1-2 Capacitors are prohibited to be used. Please dispose the drive as industrial waste. Circuit breakers connected to the output of VFD If circuit breaker or contactor needs to be connected between the drive and the motor, be sure to operate these circuit breakers or contactor when the drive has no output, to avoid damaging of the drive. Using VFD beyond the range of rated voltage The drive is not suitable to be used out of the specified range of operation voltage. If needed, please use suitable voltage regulation device. Protection from lightning There is lighting-strike over-current device inside the Drive which protects it against lighting. Derating due to altitude Derating must be considered when the drive is installed at high altitude, greater than 1000m. This is because the cooling effect of drive is deteriorated due to the thin air, as shown in Fig.1-3 that indicates the relationship between the altitude and rated current of the driver. Fig. 1-3 Derating Drive's output current with altitude 3 4 Chapter 2 Product introduction In this chapter we introduce the basic product information of specifications, model, and structure and so on. 2.1 General specifications Table 2-1 General specifications Item Description Rated voltage and Input frequency Allowable voltage range Output 5T:3-phase,480V~540V AC; 50Hz/60Hz; 5T: 420V~560V AC; Voltage tolerance<3%; Frequency: ±5% Rated voltage 0~Rated input voltage Frequency 0Hz~300Hz(Customized 0Hz~3000Hz) Overload capacity G type : 150% rated current for 1 minute, 180% rated current for 10 seconds; L type :110% rated current for 1 minute, 150% rated current for 1 second Control mode Vector control without PG, Vector control with PG; Modulation mode Space vector PWM modulation Starting torque V/F control 0.5Hz 150%rated torque(Vector control without PG), 0Hz 200% rated torque (Vector control with PG) Frequency accuracy Digital setting:Max frequency ×±0.01%;Analog setting:Max. frequency ×±0.2% Control Frequency Charact resolution eristics Torque boost V/F pattern Acc/Dec curve Auto current limit Customi Jog zed function Multiple speed operation Digital setting: 0.01Hz;Analog setting: Max frequency×0.05% Manual torque boost :0%~30.0% 4 patterns: 1 kind of V/F curve mode set by user and 3 kinds of torque-derating modes (2.0 order, 1.7 order, and 1.2 order) Linear acceleration/deceleration, Four kinds of acceleration/deceleration time are optional Limit current during the operation automatically to prevent frequent over-current trip Range of jog frequency: 0.20Hz~50.00Hz; Acc/Dec time of Jog operation: 0.1~60.0s, Interval of Jog operation is also settable. Implement multiple speed operation by digital inputs Operatio Operation command Keypad setting, terminal setting, communication setting n Frequency function command setting Digital setting, Analog voltage setting, Analog current setting, Pulse setting 4 5 Auxiliary frequency setting Pulse output terminal n panel 2 channels analog output (0/4~20mA or 0/2~10V). For example setting frequency, terminal output frequency etc. about 20 parameters. Copy parameters by operation panel. Keys lock and Lock part of keys or all the keys. Define the function of part of keys, in case of function selection misoperation. Operating site Altitude ment Display frequency setting, frequency output, voltage output, current output and so on, Parameters copy Protection function Environ 0.1~100kHz pulse output. For example setting frequency, output frequency etc. Analog output LED Display Operatio Implement flexible auxiliary frequency trim and frequency synthesis. Ambient temperature Open phase protection (optional), overcurrent protection, overvoltage protection, undervoltage protection, overheat protection, and overload protection and so on. Indoor, installed in the environment free from direct sunlight, dust, corrosive gas, combustible gas, oil mist, steam and drip. Derated above 1000m, the rated output shall be decreased by 10% for every rise of 1000m -10℃~40℃, derated at 40℃~ 50℃ Humidity 5%~95%RH, non-condensing Vibration Less than 5.9m/s² (0.6g) Storage temperature -40℃~+70℃ Structur Protection class IP20 e Air cooling, with fan control. Cooling method Installation method Wall-mounted Efficiency Power under 45kW≥93%;Power above 55kW≥95% 2.2 Introduction of product series Table 2-1 Series of Kinco VFD Rated capacity Rated input current Rated output current (kVA) (A) (A) FV100‐5T‐0075G/0110L 11.0/17.0 20.5/26.0 17.0/25.0 7.5/11 FV100‐5T‐0110G/0150L 17.0/21.0 26.0/35.0 25.0/32.0 11/15 FV100‐5T‐0150G/0185L 21.0/24.0 35.0/38.5 32.0/37.0 15/18.5 FV100‐5T‐0185G/0220L 24.0/30.0 38.5/46.5 37.0/45.0 18.5/22 FV100‐5T‐0220G/0300L 30.0/40.0 46.5/62.0 45.0/60.0 22/30 FV100‐5T‐0300G/0370L 40.0/50.0 62.0/76.0 60.0/75.0 30/37 Model of VFD 5 Motor power(kW) 6 FV100‐5T‐0370G/0450L 50.0/60.0 76.0/92.0 75.0/90.0 37/45 FV100‐5T‐0450G/0550L 60.0/72.0 92.0/113.0 90.0/110.0 45/55 FV100‐5T‐0550G/0750L 72.0/100.0 113.0/157.0 110.0/152.0 55/75 FV100‐5T‐0750G/0900L 100.0/116.0 157.0/180.0 152.0/176.0 75/90 FV100‐5T‐0900G/1100L 116.0/138.0 180.0/214.0 176.0/210.0 90/110 FV100-4T-0075G/0110L 11.0/17.0 20.5/26.0 17.0/25.0 7.5/11 FV100-4T-0110G/0150L 17.0/21.0 26.0/35.0 25.0/32.0 11/15 FV100-4T-0150G/0185L 21.0/24.0 35.0/38.5 32.0/37.0 15/18.5 FV100-4T-0185G/0220L 24.0/30.0 38.5/46.5 37.0/45.0 18.5/22 FV100-4T-0220G/0300L 30.0/40.0 46.5/62.0 45.0/60.0 22/30 FV100-4T-0300G/0370L 40.0/50.0 62.0/76.0 60.0/75.0 30/37 FV100-4T-0370G/0450L 50.0/60.0 76.0/92.0 75.0/90.0 37/45 FV100-4T-0450G/0550L 60.0/72.0 92.0/113.0 90.0/110.0 45/55 FV100-4T-0550G/0750L 72.0/100.0 113.0/157.0 110.0/152.0 55/75 FV100-4T-0750G/0900L 100.0/116.0 157.0/180.0 152.0/176.0 75/90 FV100-4T-0900G/1100L 116.0/138.0 180.0/214.0 176.0/210.0 90/110 2.3 Structure of VFD The structure of VFD is as following figure. FV100-5T-0037G/0055L and below power FV100-5T-0055G/0075L and above power Fig 2-1 Structure chart of VFD 6 7 2.4 External dimension and weight 2.4.1 External dimension and weight External dimension and weight is as following figure. Fig 2-2 FV100-5T-0037G/0055L and lower power VFD 7 8 Fig 2-3 FV100-5T-0055G/0075L~FV100-5T-0900G/1100L Table 2-2 Mechanical parameters VFD model External dimension and (mm) (G:Constant torque load; L: Draught fan and W H D W1 H1 D1 T1 165 274 193 110 264 ‐ 2 6 6 194 324 197 120 312 ‐ 2 6 8 297 451 224 200 433 ‐ 3 7 18 320 535 224 220 512 88.5 3 10 31 373 649 262 240 628 102.5 3 10 42 440 758 285 340 737 102 2.5 11 73 water pump load) FV100-5T-0075G/0110L Weight (kg) Installation hole(d) FV100-5T-0110G/0150L FV100-5T-0150G/0185L FV100-5T-0185G/0220L FV100-5T-0220G/0300L FV100-5T-0300G/0370L FV100-5T-0370G/0450L FV100-5T-0450G/0550L FV100-5T-0550G/0750L FV100-5T-0750G/0900L FV100-5T-0900G/1100L 8 9 2.4.2 Operation panel and installation box Fig 2-4 Operation panel dimension Fig 2-5 Installation box dimension 9 10 2.4.3 Braking Resistor Selection Braking resistor VFD Model Braking Unit Standard Qty. Min. resistance Standard power 50Ω 1 25Ω 1600W 40Ω 1 25Ω 2000W FV100-5T-0185G/0220L 32Ω 1 20Ω 4800W FV100-5T-0220G/0300L 27.2Ω 1 20Ω 4800W resistance FV100-5T-0075G/0110L FV100-5T-0110G/0150L FV100-5T-0150G/0185L Built-in FV100-5T-0300G/0370L Built-in 20Ω 1 14Ω 6000W FV100-5T-0370G/0450L (optional) 16Ω 1 14Ω 9600W FV100-5T-0450G/0550L 15Ω 1 13.6Ω 9600W FV100-5T-0550G/0750L 20Ω 2 13.6Ω 6000W*2 20Ω 2 13.6Ω 9600W*2 18Ω 3 13.6Ω 9600W*3 FV100-5T-0750G/0900L FV100-5T-0900G/1100L External 10 11 Chapter 3 Installation Environment In this chapter we introduce the installation environment of VFD Please mount the drive vertically inside a well-ventilated location. When considering mounting environment, the following issues should be taken into account: Ambient temperature should be within the range of-10℃~40℃. If the temperature is higher than 40 ℃, the drive should be derated and forced ventilation is required; Humidity should be lower than 95%,non-condensing Install in the location where vibration is less than 5.9m/s² (0.6g); Install in the location free of direct sunlight. Install in the location free of dust, metal powder. Install in the location free of corrosive gas or combustible gas. If there are any special requirements for installation, please contact us for clarifications. The requirements on mounting space and clearance are shown in Fig. 3-1 and Fig. 3-2. Fan airflow >10cm >5cm Fan ariflow >5cm >35cm >15cm >15cm >10cm >35cm Fig 3-1 Installation interval (Power below 45kW) Fig 3-2 Installation interval(Power above 55kW) When two VFD are mounted and one is on the top of another, an air flow diverting plate should be fixed in between them as shown in Fig. 3-3. Fig 3-3 Installation of several VFD 11 12 Chapter 4 Wiring Guide of VFD In this chapter we introduce the wiring of VFD Danger ·Wiring can only be done after the drive’s AC power is disconnected, all the LEDs on the operation panel are off and waiting for at least 10 minutes. Then, you can remove the panel. ·Wiring job can only be done after confirming the charge indicator on the right bottom is off and the voltage between main circuit power terminals + and - is below DC36V. ·Wire connections can only be done by trained and authorized person ·Check the wiring carefully before connecting emergency stop or safety circuits. ·Check the drive’s voltage level before supplying power to it, otherwise human injuries or equipment damage may happen. ! Attention ·Check whether the Variable Speed Drive’s rated input voltage is in compliant with the AC supply voltage before using. ·Dielectric strength test of the drive has been done in factory, so you need not do it again. ·Refer to chapter 2 on connected braking resistor or braking kit. ·It is prohibited to connect the AC supply cables to the drive’s terminals U, V and W. ·Grounding cables should be copper cables with section area bigger than 3.5mm², and the grounding resistance should be less than 10Ω. ·There is leakage current inside the drive. The total leakage current is greater than 3.5mA, depending on the usage conditions. To ensure safety, both the drive and the motor should be grounded, and a leakage current protector (RCD) should be installed. It is recommended to choose B type RCD and set the leakage current at 300mA. ·The drive should be connected to the AC supply via a circuit breaker or fuse to provide convenience to input over-current protection and maintainance. 4.1 Wiring and Configuration of Main circuit terminal 4.1.1 Terminal Type of Main Loop’s Input and Output Terminal Type Applicable models:FV100-5T-0075G/0110L~FV100-5T-0185G/0220L Applicable models:FV100-5T-0220G/0300L~FV100-5T-0450G/0550L 12 13 Applicable models:FV100-4T-0550G/0750L~FV100-4T-0750G/0900L Applicable models:FV100-4T-0900G/1100L Table 4-1 Description of main loop terminal Terminal name R、S、T Function description 3-phase 480V AC input terminal DC negative bus output terminal 、 Reserved terminal for external DC reactor 、 External braking unit B1、B2 Braking resistor terminal U、V、W 3-phase AC output terminal PE Shield PE terminal 13 14 4.1.2 Wiring of VFD for Basic Operation Applicable model: FV100-5T-0075G /0110L Fig.4-1 Basic wiring chart 4.2 Wiring and configuration of control circuit 4.2.1 Wiring of control circuit terminal. Wire the terminals correctly before using the Drive. Refer to the table 4-2 for control circuit terminal function Table 4-2 Control circuit terminal function Sequence No. 1 Function Analog input and output terminal, RS232 and RSRS485 communication port Note It is recommended to use cables bigger than 1mm2 to connect to the terminals. 14 15 Arrangement of control circuit terminals is as follows AO1 AO2 AI3+ +10V 24V PLC AI1 AI2 AI3- GND X1 X4 X2 X5 X3 X6 X7 R1a R1b R1c COM 485+ 485- CME Y1 Y2 Fig.4-2 Arrangement of control terminals Refer to table 4-3 and 4-4 for description of each terminal Table 4-3 function list of each list Category Terminals Name Function description Specification PE terminal connected to shielding layer. 485 communication cable, Shield Shielded PE Analog signal cable, motor power cable shield can be connected to this terminal Connected to PE terminal of main loop inside here Power supply +10 GND +10V Power supply Provide +10V power supply Maximum current output is 5mA +10V GND of GND for analog signal and 10V power Isolated from COM and CME Power supply supply inside Can accept analog voltage or current AI1 Signal-ended input, jumper AI1 can select voltage or Input voltage range: -10V~10V input AI1 current input mode. (Reference ground: (Input impedance 45KΩ) GND) Resolution: 1/4000 Can accept analog voltage or current Input current range : 0mA~20 AI2 Signal-ended input AI2 input, jumper AI2 can select voltage or mA, Resolution: 1/2000(Need current input mode. (Reference ground: jumper) GND) Analog voltage Analog input differential input AI3+ AI3+ or analog When connected to the analog voltage voltage differential input, AI3+ is the single-ended same-phase input and AI3- is the input inverted phase input; Analog voltage when connected to the analog voltage differential input single-ended input, AI3+ is signal AI3- AI3- or analog input,AI3- should connect to GND voltage (Reference ground: GND) single-ended input 15 Input voltage range: -10V~+10V (Input resistor: 15kΩ) Resolution: 1/4000 16 Category Terminals Name Function description Specification Providing analog voltage or current output, they are selected by the jumper AO1 Analog output 1 AO1. The default setting is output Voltage output range: 0V~10V voltage, refer to the function code Current output range: 0/4~20mA A6.28 for detail.(Reference ground: Analog GND) output Providing analog voltage or current output, they are selected by the jumper AO2 Analog output 2 AO2. The default setting is output Voltage output range: 0V~10V voltage, refer to the function code Current output range: 0/4~20mA A6.29 for detail.(Reference ground: GND) Communi cation Multi-fun ction input terminal RS485+ RS485X1 X2 X3 X4 X5 X6 X7 RS485 485+ communication port Standard RS-485 communication port, please use twisted-pair cable 485- or shielded cable. Multi-function Optocoupler isolation input input terminal 1 Input resistor: R=3.3kΩ Multi-function Maximum frequency input of input terminal 2 X1~X6: 200Hz Multi-function Can be defined as multi-function digital Maximum input frequency of X7: input terminal 3 input terminal.(Refer to the A6 group, 100kHz Multi-function form A6.00 to A6.06) input terminal 4 Input voltage range:2~30v 24V +24V PLC Multi-function input terminal 5 +3.3V R X1、。。。X7 Multi-function COM input terminal 6 Multi-function input terminal 7 Bi-direction Can be defined as multi-function digital Optocoupler isolation output Multi-fun Y1 open-collector output terminal , refer to the A6.14 for Maximum working voltage: 30v ction output detail (Com port: CME) output terminal Power supply Y2 24V Open collector pulse terminal +24V power supply Can be defined as multi-function pulse signal output terminal , refer to the A6.25 for detail(Com port: CME) Providing +24V power for others 16 Maximum output current: 50mA Maximum output frequency: 100kHz(Depend on the A6.26) Maximum output current: 200mA 17 Category Terminals Name Common port of PLC multi-function input Common port Common port of COM 24V power Specification Common port of Multi-function input Common port of X1~X7, PLC is (Short cut with 24V in default) isolated from 24V internally Three common ports in all, cooperate COM is isolated from with other terminals supply CME Function description CME and GND inside the drive common port of Common port of multi-function output Y1output terminal Y1 R1a-R1b:Normally closed, R1a R1a-R1c:normally open Contact capacity : R1b Relay Can be defined as multi-function relay Relay output output terminal 1 AC250V/2A(COSΦ=1) output terminal(Refer to the A6.16 for AC250V/1A(COSΦ=0.4) detail) DC30V/1A R1c Input voltage for overvoltage class of relay output terminal is overvoltage class II Wiring of analog input 1) AI1, AI2 can be connected to analog voltage or current single-ended input. Use a jumper can select AI1 as Voltage model and AI2 as current mode. The wiring is as follows: FV100 +10 AI1,AI2 - 10 ~+1 0V Or 0~20 mA GND Shield cable connect PE to PE Fig 4-3 AI1,AI2 terminal wiring 2) AI3+,AI3- can be connected to the analog differential or single-ended input , the wiring is as follows: 17 18 FV100 FV100 -10V~+10V AI + AI- 0 V~ +10 V Analog differential Shield cable voltage input Fig 4-4 AI3+/AI3AI3+/AI3- PE GND Shield cable connected to PE PE connected to PE AI+,AI- differential voltage input wiring Fig 4-5 AI+,AI- single-ended voltage input wiring Wiring of analog output terminal If the analog output terminals AO1 and AO2 are connected to analog meters, then various kinds of physical values can be measured. The jumper can select current output (0/4~20mA) or voltage output (0/2~10V). The wiring is as follows: Analog meters AO1 FV100 AO2 GND Fig.4-6 Wiring of analog output Notes: 1. When using analog input, a filter capacitor common mode inductor can be installed between signal input and GND 2. The analog input voltage is better under 15V. 3. Analog input and output signals are easily disturbed by noise, so shielded cables must be used to transmit these signals and the cable length should be as short as possible. 4. The analog output terminal can stand the voltage under 15V Wiring of multiple function input terminal and 1) Use the internal 24V power supply of VFD, the operation terminal wiring is as in fig.4-7. FV100 multi-function input terminal uses a full-bridge rectifying circuit as shown in Fig.4-7. PLC is the common terminal of terminals X1~X7, The current flows through terminal PLC can be pulling current and the feeding current. Wiring of X1~X7 is flexible and the typical wiring are as follows: 1. Dry contacts method 18 19 24V 2) Use internal +24V power supply and the external +24V are connected, as shown in the fig 4-10(Make sure the Current R K controller uses PNP transistors whose common emitter +3.3V PLC + PLC and 24V terminal is disconnected). The wiring is as - shown in fig.4-10 X1、X2...X7 FV100 COM COM ¡ñ ¡ñ ¡ñ ¡ñ Fig.4-7 Wiring method of using the internal 24V power supply 1 ¡ñ ¡ñ 24V D2 COM + 24V DC - +3.3V PLC X1 +3.3V 2) Use external power supply, (The power supply must satisfy the UL CLASS 2 standard and a 4A fuse must be 10 added between the power supply and terminal), the X7 ¡ñ ¡ñ PE wiring is as Fig.4-8 (Make sure the PLC and 24V ¡ñ Shielded cable's end near the drive should be connected to the PE terminal is disconnected) Fig 4-10 Use internal power supply for drain connection 3) Use external power supply for source connection (Make sure the PLC and 24V terminal is disconnected). As shown in the fig.4-11 FV100 Fig.4-8 Wiring of external power supply 24V D2 ¡ñ ¡ñ 2. Source/drain connection method 24V 1) Use internal +24V power supply of VFD and the 1 ¡ñ + - ¡ñ ¡ñ COM +24V DC - +3.3V PLC X1 external controller uses NPN transistors whose common +3.3V emitter are connected, as shown in the fig.4-9 External controller FV100 ¡ ¡ ¡ 1 ¡ ¡ 24V D2 + CO 24V PL 10 ¡ñ ¡ñ X7 +3.3 PE ¡ñ ¡ñ Shielded cable's end near the drive should be connected to the PE X1 Fig 4-11 Use external power supply +3.3V for source connection 10 X7 ¡ ¡ ¡ COM 4) Use external power supply for drain connection PE (Make sure the PLC and 24V terminal is disconnected). ¡ Shielded cable's end near the drive should be connected to the PE As shown in the fig 4-12 Fig.4-9 Use internal power supply for Source connection 19 20 FV100 External controller 24V D2 ¡ñ ¡ñ + - ¡ñ 24V 1 ¡ñ ¡ñ ¡ñ COM PLC +24V DC - FV100 +3.3V +5V +24V 24V +24V 4.7k Y2 X1 COM Digital frequency meter +3.3V Fig 4-15 Wiring method 1 of output terminal Y2 10 ¡ñ ¡ñ X7 4. When Y2 is used as a digital pulse frequency output, it PE can also use the external power supply. The wiring is ¡ñ Shielded cable's end near the drive should be connected to the PE shown in Fig.4-16 Fig 4-12 Use external power supply FV100 for drain connection +5V Multi-function output terminal wiring 24V +24V Y2 1. Multi-function output terminal Y1 can use the internal 24 power supply, the wiring is as shown in Fig.4-13 +24V +24V 4.7k + DC - COM 24V Fig.4-16 Wiring method 2 of output terminal Y2 Relay +5V Y1 Wiring of relay output terminals R1a, R1b and R1c If the drive drives an inductive load (such as FV100 CME electromagnetic relays and contactor), then a surge COM suppressing circuit should be added, such as RC snubbing circuit (Notice that the leakage current must be Fig 4-13 Wiring method 1 of multi-function smaller than the holding current of the controlled relay output terminal Y1 or contactor) and varistor or a free-wheeling diode (Used 2. Multi-function output terminal Y1can use the external in the DC electric-magnetic circuit and pay attention to 24 power supply too, the wiring is as shown in Fig.4-14. the polarity when installing). Snubbing components +24V should be as close to the coils of relay or contactor as 24V +5V Y1 CME possible. DC + - 5. Attentions for encoder (PG) wiring Relay Connection method of PG signal must be corresponding with PG model. Differential output, open collector FV100 output and push-pull output encoder wirings are shown COM in Fig.4-17, 4-18 and 4-19. Fig 4-14 Wiring method 2 of multi-function output terminal Y1 3. Y2 can also be used as pulse frequency output, If Y2 uses the internal 24V power supply. The wiring is shown in Fig.4-15. 20 21 should be selected according the parameters of relay for non-24V relay. 6. Digital output terminal can not stand the voltage higher than 30V Fig 4-17 Wiring of differential output encoder Fig.4-18 Wiring of open collector output encoder Fig.4-19 Wiring of push-pull output encoder Note 1. Don’t short circuit terminals 24V and COM, otherwise the control board may be damaged. 2. Please use multi-core shielded cable or multi-stranded cable (above 1mm²) to connect the control terminals.3. When using a shielded cable, the shielded layer’s end that is nearer to the drive should be connected to PE. 4. The control cables should be as far away(at least 20cm) from the main circuits and high voltage cables as possible (including power supply cables, motor cables, relay cables and contactor cables and so on). The cables should be vertical to each other to reduce the disturbance to minimum. 5. The resistors R in Fig. 4-13 and Fig.4-14 should be removed for 24V input relays, and the resistance of R 21 22 Chapter 5 Operation Instructions of Kinco VFD In this chapter we introduce the necessary knowledge of Kinco VFD and related operations. 5.1 Using Operation Panel 5.1.1 Operation panel appearance and keys’ function description Operation panel is used to setup the drive and display parameters, it is LED display. As shown in Fig.5-1 Fig.5-1 Illustration of operation panel There are 8 keys on the operation panel and functions of each key are shown in Table 5-1. Table 5-1 Function list of operation panel Key Name Function MENU Program/exit key Enter or exit programming status ENTER Function/data key Enter next level menu or confirm data ∧ Increase key Increase data or parameter ∨ Decrease key Decrease data or parameter SHIFT Shift key M Multi-function key Use the b4.01 to configure the function of this key RUN Run key In panel control mode, press this key to run the drive. STOP/RST Stop/reset key Press this key to stop or reset the drive. In editing status, press this key to select the Bit to be modified. In other status, this key is used to switch the parameters to display. 22 23 5.1.2 Function Descriptions of LED and Indicators The operation panel consists of a 5-digits eight segments LED display, 3 LED indicators for unit and 3 LED indicators for status which is as shown in Fig.5-1. The LED display can display the status parameters, function codes and error codes of the drive. The 3 unit indicators are corresponding to three units, the descriptions of three status indicator are shown in table 5-2 Table 5-2 Indicator Status Current status of drive Operating status Off Stop indicator(RUN) On Run Operating Off Forwards On Reverse direction indicator(FWD) Operating mode indicator(MON) Controlled by operation On panel Off Controlled by terminals Flashing Communicating 5.1.3 Display status of operation panel FV100 operation panel can display the parameters in stopping, operating, editing and function code.. 1. Parameters displayed in stopping status When the drive is in stop status, the operation panel displays the stop status parameter. Pressing the SHIFT key can display different stop status parameters in cycle (Defined by function code b4.05) 2. Parameters displayed in operation status When the drive receives operating command, it starts running and its panel will display the operation status parameters, the RUN indicator turns on. The status of FWD indicator depends on the operation direction. The unit indicator display the unit of the parameter, by pressing the SHIFT key can display different operation parameters in cycle (Defined by function code b4.05) 3. Parameters displayed in error status When the drive detects a fault signal, the panel will display the flashing fault code.. Press the SHIFT key to display the stop status parameters and error code in cycle. By pressing the STOP/RST, control terminal or communication command to reset the error. If the error exists still, then the panel keeps displaying the error code. 4. Parameter edit status When the drive is in stop, operation or error state, press MENU/ESC can enter edit status (If password needed, please refer to description of A0.00),. Edit state displays in 2-level menu, they are: function code group or function code number→function code parameter value. You can press ENTER to enter parameter displayed status. In function parameter displayed status, press ENTER to save the settings, and press MENU to exit the menu. 23 24 5.1.4 Panel Operation Various operations can be completed on the operation panel; the following are 5 common examples. Refer to function code list in chapter 9 for detail function code description. Example 1:Set parameters Example: Change the value in A0.03 from 50.00Hz to 30Hz 1. In the stop parameter displaying state, press MENU to enter the first level A0.00; 2. Press ∧ to change A0.00 to A0.03; 3. Press ENTER to enter the second level menu 4. Press the SHIFT to change the marker to the highest bit 5. Press the ∨ to change the 50.00 to 30.00 6. Press the ENTER to confirm above change and back to the fist level menu. Then the parameter is changed successfully. The above operations are shown in following picture. Fig 5-2 Example of setting parameter In function parameter displaying status, if there is no bit flashing. It means that this function code can not be changed, the possible reason are: 1. This function code is unchangeable parameter. Like actual detected parameter, operation log parameter and so on 2. This parameter can not be changed when running; you need stop the VFD to edit the parameter 3. The parameters are protected. When the b4.02 is 1, function code can not be changed. It is to protect the VFD from wrong operation. If you want to edit this parameter, you need set function code b4.02 to 0. Example 2: Regulate the setting frequency Press the ∧ or ∨ to change the setting frequency directly when power on VFD Note: When the Operating Speed, Setting Speed, Operating Line Speed, and Setting Line Speed is displayed on the panel. Press ∧ or ∨ is to modify the value of Setting Speed or Setting Line Speed. Example: changing the setting frequency from 50.00Hz to 40.00Hz. After the VFD power on (in this example the LED is in voltage display status AI1), Press ∨ to modify the setting frequency (Holding ∨ can speed up the modification) from 50.00Hz to 40.00Hz. So the setting frequency is modified. The above steps are as the following figure: 24 25 Fig 5-3 Modify the setting frequency After modification, if there are no operations in 5 seconds, The LED will back to display the voltage, it means to display the status before modification. Example 3: Set the password To protect parameters, the VFD provides password protection function. The user needs to input the right password to edit the parameters if the VFD has been set password. For some manufacturer parameters, it also need to input correct manufacturer password. Note: Do not try to change the manufacturer parameters. if they are not set properly, the VFD may not work or be damaged. Function code A0.00 is to set user password. Refer to 6.1 A0 group for more information Suppose the user’s password to be set as 8614, then the VFD is locked, and you can not do any operation to VFD. Then you can follow the following steps to unlock the VFD. 1 when the VFD is locked, press MENU. The LED will display the password verification status: 0000; 2 Change 0000 to 8614; 3 Press ENTER to confirm. Then the LED will display A0.01. So the VFD is unlocked Note: After unlock the password, if there is no operation in 5 minutes, VFD will be locked again. Example 4: Lock the operation panel The b4.00 is used to lock the operation panel. Refer to 6.1 A0 group for more information Example: Lock all the keys of the operation panel Under stop parameter displaying status. 1 press MENU to enter A.00 2 Press ∧ to choose the function code b4.00 3 Press ENTER to enter the second level menu 4 Press ∧ to change the hundreds place from 0 to 1 5 Press ENTER to confirm 6 Press MENU to back to the stop parameter displaying status; 7 Press ENTER and hold, then press MENU, so the key board is locked Example 5: Unlock the keys of the operation panel When the operation panel is locked, follow the follow operations to unlock it: Press the MENU and hold , then press the ∨ once, so the key boar is unlocked 25 26 Note: Whatever the setting is in b4.00, after the VFD power on, the operation board is in unlock status. 5.2 Operation mode of VFD In the follow-up sections, you may encounter the terms describing the control, running and status of drive many times. Please read this section carefully. It will help you to understand and use the functions discussed in the follow chapters correctly. 5.2.1 Control mode of VFD It defines the physical channels by which drive receives operating commands like START, STOP, JOG and others, there are two channels: 1 Operation panel control: The drive is controlled by RUN, STOP and M keys on the operation panel; 2 Terminal control: The drive is controlled by terminals Xi、Xj and COM (2-wire mode), or by terminal Xki (3-wire mode); The control modes can be selected by function code A0.04, multi-function input terminal (Function No. 15~17 are selected by A6.00~A6.06 ). 3 Modbus communication: by using host computer to control the VFD to start or stop. Note: Before you change the control mode, make sure that the mode suitable for the application. Wrong selection of control mode may cause damage to equipment or human injury! 5.2.2 Operating Status There are 3 operating status: stop, motor parameters auto-tuning, and operating. 1. Stop status: After the drive is switched on and initialized, if no operating command is accepted or the stop command is executed, then the drive in stop status. 2. Operating status: The drive enters operating status after it receives the operating command. 3. Motor parameters auto-tuning status: If there is an operating command after b0.11 is set to 1 or 2, the drive then enters motor parameters auto-tuning status, and then enters stopping status after auto-tuning process finishes. 5.2.3 Control mode and operation mode of Kinco VFD Control mode FV100 VFD has three control methods, it is set by A0.01: 1. Vector control without PG: it is vector control without speed sensor, need not to install the PG, at the same time it has very high control performance, it can control the speed and torque of motor accurately. It has the characteristics like low frequency with high torque and steady speed with high accuracy. It is often used in the applications that the V/F control mode can not satisfy, but require high robustness. 2. Vector control with PG: The PG is needed, the PG is installed on the shaft of controlled motor to ensure the control performance. It is used in the applications that require high torque response, and much higher accuracy of torque and speed control. 26 27 3. V/F control: It is used in the applications that do not require very high performance, such as one VFD controls multiple motors. Operation mode Speed control: Control the speed of motor accurately, related function codes in A5 group should be set. Torque control: Control the torque of motor accurately, related function codes in A5 group should be set. 5.2.4 The channels to set the VFD frequency FV100 supports 5 kinds of operating modes in speed control mode which can be sequenced according to the priority: Jog>Close loop process operation>PLC operation>Multiple speed operation>simple operation. It is shown as follows: Fig 5-4 Operating mode in speed control mode The three operating modes provide three basic frequency source.Two of them can use the auxiliary frequency to stacking and adjusting (except Jog mode), the descriptions of each mode are as follows: 1) JOG operation: When the drive is in STOP state, and receives the JOG command (for example the M key on the panel is pressed), then the drive jogs at the JOG frequency (refer to function code A2.04 and A2.05) 2) Close-loop process operation: If the close-loop operating function is enabled (C1.00=1), the drive will select the close-loop operation mode, that is, it will perform closed-loop regulation according to the given and feedback value (refer to function code C1 group). This mode can be deactivated by the multi-function terminals, and switch to the lower priority mode. 27 28 3) PLC operation This function is customized, description is omitted. 4) Multi-step (MS) speed operation: Select Multiple frequency 1~15(C0.00~C0.14)to start Multiple speed operation by the ON/OFF combinations of the multi-function terminals (No.27, 28, 29 and 30 function). If all the terminals are “OFF”,it is in simple operation. Note: About the frequency setting channel under speed mode, please refer to the chapter 6 for detail information 5.3 Power on the Drive for the first time 5.3.1 Checking before power on Please wire the drive correctly according to chapter 4 5.3.2 Operations when start up the first time After checking the wiring and AC supply, switch on the circuit breaker of the drive to supply AC power to it. The drive’s panel will display “8.8.8.8.” at first, and then the contactor closes. If the LED displays the setting frequency,that is to say the initialization of the drive is completed. Procedures of first-time start-up are as follows: Start Properly wiring N Check wiring Y N Check input voltage Y Power on N Display . 8.8.8.8? Y N Contactor closed? Y N Display frequency? Y Failed Successful Cut off the power Check the reason Fig.5-5 Procedures of first-time start-up 28 29 It is used to make the voltage and frequency in a constant ratio. It is applicable to most application, especially for the application of one drive to drive multiple motors. Chapter 6 Parameter Introductions Note: XX.XX YYYYYY N1~N2【D】 Parameter No. Parameter Name Default Range value A0.02 Main reference frequency selector 0~4【0】 0: Digital setting. The VFD will regard the value in A0.03 as the initial reference frequency when power on. 6.1 Group A0 It can be adjusted via ▲ and ▼ key on the panel(panel control),or adjusted via setting the function of terminal 00000~65535 【00000】 This function is used to prevent the irrelevant personnel A0.00 User password to be UP/DOWN function(set any two of Xi to be 13 and 14, terminal control ) from inquiring and changing the parameter as to protect the safety of the VFD parameters. 0000: No password protection. X1~X7 13 choose any two of them 14 Frequency ramp up (UP) Frequency ramp down (DN) Set password: Input four digits as user password, and press ENTER 1: Set via AI1 terminal. key for confirmation. After 5 minutes without any other The reference frequency is set by analog input via operation,the password will be effective automatically. terminal AI1 and the voltage range is -10V~10V. The Change password: relationship between voltage and reference frequency Press MENU key to enter into the password verification can be set in Group A3. status. Input correct password, and it 2: Set via AI2 terminal. enters parameter editing status. Select A0.00 (parameter A0.00 displayed The reference frequency is set by analog input via as 00000).Input new password and press ENTER key for terminal AI2 and the voltage range is -10V~10V. The confirmation. After 5 minutes without any other relationship between voltage and reference frequency operation,the password will be effective automatically. can be set in Group A3. Note: 3: Set via AI3 terminal. Please safekeeping the user password. The reference frequency is set by analog input via terminal AI3 and the voltage range is -10V~10V. The A0.01 Control mode relationship between voltage and reference frequency 0~2【2】 0: Vector control without PG (Open loop vector control) can be set in Group A3. It is a vector control mode without speed sensor feedback.It is applicable to most applications. 4: Set via X7/DI terminal (PULSE). 1: Vector control with PG (Closed loop vector control) frequency of pulse input .The relationship between pulse Set the reference frequency by the X7 terminal’s It is a vector control with speed sensor feedback.It is applicable to applications with high accuracy requirement of speed control precision,torque control and simple servo control. frequency and reference frequency can be set in Group A3. 5: Reserved. 2:V/F control 29 30 A0.03 Set the operating frequency in digital mode time 2~4 will be defined in A4.01~A4.06),and the Range: Lower limit of frequency ~upper limit of frequency【50.00Hz】 Acc/Dec time 1~4 can be selected via the combination of multiple function input terminals,please refer to When the main reference frequency is set in digital A6.00~A6.07. mode(A0.02=0), this setting of A0.03 is the drive’s initial frequency value. A0.04 Methods of inputting operating commands A0.08 Max. output Max{50.00,A0.11 upper limit of Frequency frequency}~300.00Hz【50.00】 A0.09 Max. output 0~2【0】 0~480V【VFD’s rating values】 Voltage FV100 has two control modes. 0: Panel control:Input operating commands via panel A0.10 Upper limit Start and stop the drive by pressing RUN, STOP and M on the panel. of frequency 1: Terminal control: Input operating commands via terminals. of frequency A0.11~A0.08【50.00】 A0.11 Lower limit 0.00~A0.10【00.00】 A0.12 Basic Use external terminals Xi(Set function code A6.00~A6.06 to 1 and 2),M Forward, M Reverse to start and stop the drive. 0.00~300【50.00】 operating frequency Max output frequency is the highest permissible output frequency of the drive, as shown in Fig. 6-1 as Fmax; 2:Modbus communication. Max output voltage is the highest permissible output A0.05 Set running direction voltage of the drive, as shown in Fig. 6-1 as Vmax 0~1【0】 This function is active in panel control mode , and Upper limit of frequency is the highest permissible inactive in terminal control mode. operating frequency of the user setting, as shown in Fig. 0: Forward 6-1 as FH. 1: Reverse Lower limit of frequency is the lowest permissible operating frequency of the user setting,as shown in A0.06 Acc time 1 A0.07 Dec time 1 0.0~6000.0s Fig.6-1 as FL. 【6.0s】 Basic operating frequency is the Min. frequency when the drive outputs the max voltage in V/F mode, as shown 0.0~6000.0s in Fig. 6-1 as Fb 【6.0s】 Output Voltage Default value of Acc/Dec time 1: 2kW or below:6.0S Vmax 30kW~45kW:20.0S 45kW or above:30.0S Acc time is the time taken for the motor to accelerate from 0Hz to the maximum frequency (as set in A0.08). FL Dec time is the time taken for the motor to decelerate FH Fb Fmax Output frequency Fig.6-1 Characteristic parameters from maximum frequency (A0.08) to 0Hz. FV100 series VFD has defined 4 kinds of Acc/Dec time.(Here only Acc/Dec time 1 is defined, and Acc/Dec 30 31 Fig.6-2 Torque boost(shadow area is the boostedvalue) Note: 1.Please set Fmax, FH and FL carefully according to motor parameters and operating states. 2.FH and FL is invalid for JOG mode and auto tuning Note: mode. 1. Wrong parameter setting can cause overheat or 3.Besides the upper limit of frequency and lower limit over-current protection of the motor. of frequency,the drive is limited by the setting value of 2. Refer to b1.07 for definition of fz. frequency of starting,starting frequency of DC braking and hopping frequency. 4.The Max. output frequency,upper limit frequency and 6.2 Group A1 lower limit frequency is as shown in Fig.6-1. 5.The upper/lower limit of frequency are used to limit A1.00 Starting mode the actual output frequency.If the preset frequency is 0.Start from the starting frequency higher than upper limit of frequency,then it will run in Start at the preset starting frequency (A1.01) within the upper limit of frequency.If the preset frequency is lower holding time of starting frequency (A1.02). than the lower limit of frequency,then it will run in lower 1.Brake first and then start limit of frequency.If the preset frequency is lower than starting 0、1、2【0】 Brake first(refer to A1.03 and A1.04), and then start in frequency,then it will run in 0Hz. mode 0. 2.Speed tracking A0.13 Torque boost of motor 1 0.0~30.0%【0.0%】 Notes: In order to compensate the torque drop at low frequency, Starting mode 1 is suitable for starting the motor that is the drive can boost the voltage so as to boost the torque. running forward or reverse with small inertia load when This function code is corresponding to maximum output the drive stops. For the motor with big inertial load, it is voltage. not recommended to use starting mode 1. If A0.13 is set to 0, auto torque boost is enabled and if A0.13 is set non-zero, manual torque boost is enabled, as shown in Fig. 6-2. A1.01 Starting frequency Output voltage A1.02 Holding time of starting Vmax Frequency 0.00~60.00Hz 【0.00Hz】 0.00~10.00s【0.00s】 Starting frequency is the initial frequency when the drive starts, as shown in Fig. 6-3 as FS; Holding time of Vb starting frequency is the time during which the drive Fz Vb:Manual torque boost Fz:Cut-off frequency for torque boost Fb operates at the starting frequency, as shown in Fig. 6-3 Output frequency as t1 Vmax: Max. output voltage Fb:Basic operating frequency 31 32 A1.05 Stopping mode Frequency(Hz) 0、1、2【0】 0: Dec-to-stop Fmax After receiving the stopping command, the drive reduces its output frequency according to the Dec time, and stops when the frequency decreases to 0. 1: Coast-to-stop Fs After receiving the stopping command, the drive stops outputting power immediately and the motor stops under Time( t) the effects of mechanical inertia. t1 2: Dec-to-stop+DC injection braking After receiving the stop command, the drive reduces its Fig.6-3 Starting frequency and starting time Note: output frequency according to the Dec time and starts Starting frequency is not restricted by the lower limit of DC injection braking when its output frequency reaches frequency. the initial frequency of braking process. Refer to the introductions of A1.06~A1.09 for the A1.03 DC injection braking current at start A1.04 DC injection braking time at start 0.0~100.0%【0.0%】 functions of DC injection braking. 0.00~30.00s【0.00s】 A1.06 DC injection braking initial frequency at stop A1.03 and A1.04 are only active when A1.00 is set to 1 (starting mode 1 is selected), as shown in Fig. 6-4. DC injection braking current at start is a percentage value of drive’s rated current. There is no DC injection braking when the braking time is 0.0s. Output Frequency 【0.00Hz】 A1.07 Injection braking waiting time at stop 0.00~10.00s【0.00s】 A1.08 DC injection braking current at stop 0.0~100.0%【0.0%】 A1.09 DC injection braking time at stop 0.00~30.00s【0.00s】 DC injection braking waiting time at stop: The duration from the time when operating frequency reaches the DC injection braking initial frequency(A1.06) to the time when the DC injection braking is applied. The drive has no output during the waiting time. By setting waiting time, the current overshoot in the initial stage of braking can be reduced when the drive drives a high power motor. Time DC Braking Output energy Voltage (effective Value) Running command 0.00~60.00Hz Time DC injection braking current at stop is a percentage of drive’s rated current. There is no DC injection braking when the braking time is 0.0s. DC injection Braking time Fig.6-4 Starting mode 1 32 33 1 Output Freqency 0 0 0 0 1 Run 1 1 1 0 1 Table 6-1 shows the drive’s action under different Initial Frequency of braking conditions. “0” means the drive enter ready status and “1” means the drive start operation automatically. Waiting time Output Voltage (RMS value) Stop Note: Braking energy 1. A1.10 is only enable in 2-wire mode. 2. If there is a stopping command, the drive will stop Braking time first. Operating command 3. When the function of restart after power failure is Fig.6-5 enabled, the drive will start in the way of speed tracking Dec-to-stop + DC injection braking mode after power on if it is not switched off totally (that Note: is, the motor still runs and drive’s LED displays DC injection braking current at stop(A1.08) is a “P.OFF”). It will start in the starting mode defined in percentage value of drive’s rated current. A1.00 after power on if it is switched off totally (LED turns off). A1.10 Restart after power 0、1【0】 failure A1.12 Anti-reverse running A1.11 Delay time for restart 0.0~10.0s【0.0s】 after power failure function 0、1【0】 0: Disabled A1.10 and A1.11 decide whether the drive starts 1: Enabled automatically and the delay time for restart when the Note: drive is switched off and then switched on in different This function is effective in all control modes. control modes. If A1.10 is set to 0, the drive will not run automatically after restarted. A1.13 Delay time of run reverse/ If A1.10 is set to 1, when the drive is powered on after forward power failure, it will wait certain time defined by A1.11 The delay time is the transition time at zero frequency and then start automatically depending on the current when the drive switching its running direction as shown control mode, the drive’s status before power failure and in Fig. 6-6 as t1. the command state when power on. See Table 6-1. 0~3600s【0.0s】 Output frequency Table 6-1 Restarting conditions Settin g of A1.10 0 3-wire Status before Panel power off Serial modes port 1 and 2-wire Time modes 1 and 2 2 Without control command t1 With Fig.6-6 Delay time from reverse running to forward running or from forward running to reverse running Stop 0 0 0 0 0 Run 0 0 0 0 0 33 34 A1.14 Switch mode of run Preset frequency only determined by main reference 0、1【0】 reverse/forward frequency,auxiliary reference frequency is 0Hz by 0:Switch when pass 0Hz default. 1:Switch when pass starting frequency 1:Set by AI1 terminal The auxiliary frequency is set by AI1 terminal. A1.15 Detecting frequency of stop 2:Set by AI2 terminal 0.00~150.00Hz A1.16 Action voltage of 4T: 650~750【720】 braking unit 2S: 320~380【380】 A1.17 Dynamic braking 0、1【0】 The auxiliary frequency is set by AI2 terminal. 3:Set by AI3 terminal The auxiliary frequency is set by AI3 terminal. 4:Set by DI (PULSE)terminal The auxiliary frequency determined by the frequency of 0:Dynamic braking is disabled input pulse and can be set only by X7 terminal. 1:Dynamic braking is enabled 5:Set by output frequency of process PID. Note: This parameter must be set correctly according to the A2.01 Main and auxiliary actual conditions, otherwise the control performance reference frequency may be affected. calculation 0~3【0】 0:”+” A1.18 Ratio of working time Preset frequency=Main+auxiliary. of braking unit to drive’s total 0.0~100.0%【80.0%】 Set preset frequency as 0Hz when the polarity of preset working time frequency is opposite to main frequency. This function is effective for the drive with built-in 1:”-” braking resistor. Preset frequency=Main-auxiliary. Note: Set preset frequency as 0Hz when the polarity of preset Resistance and power of the braking resistor must be frequency is opposite to main frequency. taken into consideration when setting this parameters. 2: MAX Set the max. absolute value between Main and auxiliary A1.19 Restart mode selection for power failure reference frequency as preset frequency. 0, 1, 2【0】 Set Main reference frequency as preset frequency when 0: Current search mode It is only valid in V/F control. If it is not V/F control, it will run mode 1. 1: Vector tracing mode It starts in vector control mode. 2: Define by A1.00 It will start according to starting mode set in A1.00. the polarity of auxiliary frequency is opposite to main frequency. 3: MIN Set the min. absolute value between Main and auxiliary reference frequency as preset frequency. Set preset frequency as 0Hz when the polarity of auxiliary frequency is opposite to main frequency. 6.3 Group A2 A2.00 Auxiliary reference frequency selector A2.02 UP/DN rate 0~5【0】 0:No auxiliary reference frequency 34 0.01~99.99Hz/s【1.00】 35 A2.02 is used to define the change rate of reference executed. frequency that is changed by terminal UP/DN or ▲/▼ The jog command sent during the interval will not be key. executed. If this command exists, until the end of the interval, will it be executed. A2.03 UP/DN regulating control 000~111H【000】 A2.06 Skip frequency 1 A2.07 Range of skip 0.00~300.0Hz【0.00Hz】 0.00~30.00Hz【0.00Hz】 frequency 1 A2.08 Skip frequency 2 A2.09 Range of skip 0.00~300.0Hz【0.00Hz】 0.00~30.00Hz【0.00Hz】 frequency 2 A2.10 Skip frequency 3 A2.11 Range of skip 0.00~300.0Hz【0.00Hz】 0.00~30.00Hz【0.00Hz】 frequency 3 A2.06~A2.11 define the output frequency that will cause resonant with the load, which should be avoided. Therefore, the drive will skip the above frequency as Note: In this manual,there are many shown in Fig. 6-7. Up to 3 skip frequencies can be set. .Their meanings are as following: Adjusted preset frequency A means the thousand’s place of LED display. Skip frequency 3 B means the hundred’s place of LED display. C means the ten’s place of LED display. Skip range 3 Skip Frequency 2 D means the unit’s place of LED display. Skip Frequency 1 A2.04 Jog operatin frequency 0.01~50.00【5.00Hz】 Skip range 2 Skip range 1 Preset frequency Fig.6-7 Skip frequency and skip range A2.04 is used to set the jog operating frequency. After setting the parameter of skip frequency, the Note: outputfrequency of VFD will be adjusted automatically 1. Jog operation can be controlled by panel(M key). to avoid resonant frequency. Press M key to run and release M to stop with stop method (A1.05). 6.4 Group A3 2. Jog operation can also be controlled by terminals. Set A3.00 Reference frequency jog forward and jog reserve function for DI to make jog curve selection operation. A3.01 Max reference of curve1 A2.05 Interval of Jog operation 0.0~100.0s【0.0】 A3.02 Actual value Interval of Jog operation (A2.05) is the interval from the corresponding to the Max time when the last Jog operation command is ended to reference of curve 1 the time when the next Jog operation command is 35 0000~3333H【0000】 A3.03~110.0% 【100.0%】 0.0%~100.0% 【100.0%】 36 A3.03 Min reference of curve 1 0.0%~A3.01【0.0%】 reference of inflection point 1 A3.04 Actual value of curve 4 corresponding to the Min reference of curve 1 0.0%~100.0% A3.19 Min reference of curve 4 0.0%~A3. 17【0.0%】 【0.0%】 A3.20 Actual value A3.05 Max reference of curve A3.07~110.0% corresponding to the Min 2 reference of curve 4 A3.06 Actual value corresponding to the Max reference of curve 2 【100.0%】 corresponding to the Min reference of curve 2 A3.09 Max reference of curve3 A3.10 Actual value corresponding to the Max reference of curve 3 【0.0%】 Reference frequency signal is filtered and amplified, and 0.0%~100.0% then its relationship with the preset frequency is 【100.0%】 determined by Curve 1,2,3 or 4. Curve 1 is defined by A3.01 ~ A3.04.Curve 2 is defined by A3.05 ~ A3.07 Min reference of curve 2 0.0%~A3. 05【0.0%】 A3.08 Actual value 0.0%~100.0% A3.08.Curve 3 is defined by A3.09~A3.12.Curve 4 is 0.0%~100.0% defined by A3.13~A3.20. Take preset frequency as 【0.0%】 example,positive and negative characteristics are shown A3.11~110.0% in Fig.6-8.In Fig.6-8,the inflection points are set the 【100.0%】 same as the corresponding relationship of reference. 0.0%~100.0% Preset frequency Preset frequency 【100.0%】 Fmax Fmax A3.11 Min reference of curve 3 0.0%~A3. 09【0.0%】 A3.12 Actual value corresponding to the Min reference of curve 3 A3.13 Max reference of curve4 Min. or Max 0.0%~100.0% Fmin Fmin 【0.0%】 Pmin Amin A3.15~110.0% Pmax Amax P A (1) Positive 【100.0%】 Pm i n A min Pmax Amax P A (2) Negative P:Pulse terminal input A3.14 Actual value corresponding to the Max reference of curve 4 A:AI1~AI3 terminal input Pmin、Amin:Min. reference Pmax、 Amax : Max. reference Fmin:Freq. coreesponding Fmax: Freq. corresponding To Max. frequency To Min. frequency 0.0%~100.0% 【100.0%】 A3.15 Reference of inflection A3.17~A3.13 point 2 of curve 4 【100.0%】 Fig.6-8 Freq. corresponding to Min. frequency Analog input value (A) is a percentage without unit, and 100% corresponds to 0V or 20mA. Pulse frequency (P) A3.16 Actual value corresponding to the Min 0.0%~100.0% reference of inflection point 2 【100.0%】 is also a percentage without unit, and 100% corresponds to the Max pulse frequency defined by A6.10. The time constant of the filter used by the reference of curve 4 A3.17 Reference of inflection point 1 of curve 4 selector is defined in Group A6. A3.19~A3.15【0.0%】 A3.18 Actual value 0.0%~100.0% corresponding to the Min 【0.0%】 A3.00 is used to select the analog input curve and pulse input curve, as show in Fig.6-9. 36 37 A B C 9)A3.17=8÷20×100%=40.0%,the reference of D inflection 1 of curve 4 is actually the percentage of 8kHz AI1 Curve selection 0:Curve 1 1:Curve 2 2:Curve 3 3:Curve 4 to 20kHz(A6.10). 10)A3.18=10.00Hz÷A0.08*100%,set the percentage AI2 Curve selection 0:Curve 1 1:Curve 2 2:Curve 3 3:Curve 4 of frequency that corresponds to the reference of inflection 1 of curve 4 (8kHz). AI3 Curve selection 0:Curve 1 1:Curve 2 2:Curve 3 3:Curve 4 11)A3.19=1÷20×100%=5.0%,the Min. reference of curve 4 is actually the percentage of 1kHz to PULSE Curve selection 0:Curve 1 1:Curve 2 2:Curve 3 3:Curve 4 20khz(A6.10) Fig.6-9 Frequency curve selection 12)A3.20=50.00Hz÷A0.08*100%,set the percentage For example, the requirements are: of frequency that corresponds to the Min. reference 1.Use the pulse signal input via terminal to set the (1kHz pulse signal). reference frequency; Output frequency (%) 2.Range of input signal frequency:1kHz~20kHz; A3.20=100% . 3.1kHz input signal corresponds to 50Hz reference A3.16=80% frequency, and 8kHz input signal corresponds to 10Hz reference frequency, 12kHz input signal corresponds to A3.18=20% A3.14=10% 40Hz reference frequency,20kHz input signal 5% 40% 60% A3.19 A3.17 corresponds to 5Hz reference frequency. According to the above requirements, the parameter A3.15 100% A3.13 Pulse signal input Fig.6-10 Pulse signal input 1 settings are: If there is no setting of inflection point in the 3rd 1)A0.02=4,select pulse input to set the reference requirement,means to change the requirement as 1kHz frequency. input signal corresponds to 50Hz reference frequency, 3)A3.00=3000,select curve 4. and 20kHz input signal corresponds to 5Hz reference 4)A6.10=20.0kHz,set the Max. input pulse frequency frequency.Then we can set the inflection point 1 the to 20kHz. same as Min. reference(A3.17=A3.19,A3.18=A3.20) 5 ) A3.13 = 20÷20×100 % = 100.0 % ,the maximum and inflection point 2 the same as Max. reference(A3.13 reference of curve 4 is actually the percentage of 20kHz =A3.15,A3.14=A3.16).As shown in Fig.6-11. to 20kHz(A6.10). 6)A3.14=5.00Hz÷A0.08*100%, set the percentage of frequency that corresponds to the Max. reference (20kHz pulse signal). 7)A3.15=12÷20×100%=60.0%,the reference of inflection 2 of curve 4 is actually the percentage of 12kHz to 20kHz(A6.10). Fig.6-11 Pulse signal input 2 8)A3.16=40.00Hz÷A0.08*100%,set the percentage of frequency that corresponds to the reference of inflection 2 of curve 4 (12kHz pulse signal). 37 38 Frequency Note: 1.If user set the reference of inflection point 2 of curve Fmax 4the same as Max. reference(A3.15=A3.13),then the drive will force A3.16=A3.14,means the setting of Time t1 inflection point 2 is invalid.If reference of inflection t 2 Fig.6-12 Linear Acc/Dec point 2 is the same as reference of inflection point 1: S curve Acc/Dec mode. 1(A3.17=A3.15),then the drive will force The output frequency accelerates and decelerates A3.18=A3.16,means the setting of inflection point is according to S curve,as shown in Fig.6-13. invalid.If reference of inflection point 1 is the same as Min. reference(A3.19=A3.17),then the drive will force A3.20=A3.18,means the setting of Min. reference is invalid.The setting of curve 1 is in the same manner. 2.The range of the actual value that corresponds to the reference of curve 1,2,3 and 4 is 0.0%~100.0%, corresponds to torque is 0.0%~300.0%,and corresponds to frequency, its range is 0.0%~100.0%. Fig.6-13 S curve A3.21 Curve features selection 0000~2222H【0000】 Acc/Dec S curve Acc/Dec mode can smooth acceleration and deceleration, suitable for application like lift, conveyer belt. A4.01 Acc time 2 0.1~6000.0s【6.0s】 A4.02 Dec time 2 0.1~6000.0s【6.0s】 A4.03 Acc time 3 0.1~6000.0s【6.0s】 A4.04 Dec time 3 0.1~6000.0s【6.0s】 A4.05 Acc time 4 0.1~6000.0s【6.0s】 A4.06 Dec time 4 0.1~6000.0s【6.0s】 Acc time is the time taken for the motor to accelerate from 0Hz to the maximum frequency (as set in A0.08), see t2 in Fig.6-12. Dec time is the time taken for the motor to decelerate from maximum frequency (A0.08) 6.5 Group A4 A4.00 Acc/Dec mode to 0Hz, see t2 in Fig.6-12. CV100 define three kinds of Acc/Dec time,and the 0~1【0】 drive’s Acc/Dec time 1~4 can be selected by different 0: Linear Acc/Dec mode combinations of control terminals, refer to the Output frequency increases or decreases according to a introductions of A6.00~A6.04 for the definitions of constant rate, as shown in Fig. 6-12. terminals used to select Acc/Dec time. 38 39 A4.07 S curve acceleration 10.0%~50.0% (Acc time) A5.06 ASR2 output filter A4.07+ A4.08≤90【20.0%】 starting time A5.07 ASR1/2 switching A4.08 S curve acceleration 10.0%~70.0% (Acc time) frequency A4.07+ A4.08≤90【20.0%】 ending time control mode. Under vector control mode,it can change the speed A4.09+ A4.10≤90【20.0%】 response character of vector control through adjusting A4.10 S curve deceleration 10.0%~70.0% (Dec time) the proportional gain P and integral time I for speed A4.09+ A4.10≤90【20.0%】 ending time regulator. A4.07~A4.10 is only valid when A4.00 is set as 1 (S curve Acc/Dec mode),and it must make 0~100.0%【10.0%】 The parameters A5.00~A5.07 are only valid for vector A4.09 S curve deceleration 10.0%~50.0% (Dec time) starting time 0~8【0】 1.The structure of speed regulator (ASR) is shown in sure Fig.6-13.In the figure, KP is proportional gain P. TI is A4.07+A4.08≤90%, A4.09+ A4.10≤90%,as shown in integral time I. Fig.6-14. A6.10, A6.11 Fig.6-13 Speed regulator When integral time is set to 0 (A5.02=0,A5.05= 0),then the integral is invalid and the speed loop is just a proportional regulator. 2. Tuning of proportional gain P and integral time I for Fig.6-14 Acc/Dec starting time and ending time A4.11~ A4.21 Reserved speed regulator(ASR). Reserved A4.22 Switch frequency for Acc/Dec time 1 and Proportional gain is bigger Speed command 0.00~300.00Hz 【000.00】 Proportional gain is smaller Acc/Dec time 2. It will use Acc/Dec time 2 when output frequency is lower than A4.22. (a) A4.23~ A4.25 Reserved Reserved Integral time is smaller Speed command 6.6 Group A5 A5.00 Speed/Torque 0:Speed control mode control mode 1:Torque control mode A5.01 ASR1-P 0.1~200.0【20.0】 A5.02 ASR1-I 0.000~10.000s【0.200s】 A5.03 ASR1 output filter 0~8【0】 A5.04 ASR2-P 0.1~200.0【20】 A5.05 ASR2-I 0.000~10.000s【0.200s】 Integral time is bigger (b) Fig.6-14 The relationship between step response and PI parameters of speed regulator(ASR) 39 40 When increasing proportional gain P,it can speed up the 1)Select a suitable switching frequency( A5.07). system’s dynamic response.But if P is too big,the system 2)Adjust the proportional gain (A5.01) and integral will become oscillating. time(A5.02) when running at high speed,ensure the When decreasing integral time I,it can speed up the system doesn’t become oscillating and the dynamic system’s dynamic response.But if I is too small,the response is good. system will become overshoot and easily oscillating. 3)Adjust the proportional gain (A5.04) and integral Generally, to adjust proportional gain P firstly.The value time(A5.05) when running at low speed, ensure the of P can be increased as big as possible if the system system doesn’t become oscillating and the dynamic don’t become oscillating.Then adjust integral time to response is good. make the system with fast response but small 4. Get the reference torque current through a delay filter overshoot.The speed step response curve of speed,when for the output of speed regulator.A5.03 and A5.06 are set a better value to P and I parameters,is shown in the time constant of output filter for ASR1 and ASR2. Fig.6-15.(The speed response curve can be observed by analog output terminal AO1 and AO2,please refer to A5.08 Forward speed limit Group A6) in torque control mode A5.09 Reverse speed limit Speed in torque control mode Command 0.0%~+100.0%【100.0%】 0.0%~+100.0%【100.0%】 A5.10 Driving torque limit 0.0%~+300.0%【180.0%】 A5.11 Braking torque limit 0.0%~+300.0%【180.0%】 Driving torque limit is the torque limit in motoring Fig.6-15 The step response with better dynamic condition. performance Braking torque limit is the torque limit in generating Note: condition. If the PI parameters are set incorrectly,it will cause In setting value,100% is corresponding to drive’s rated over-voltage fault when the system is accelerated to high torque. speed quickly(If the system doesn’t connect external braking resistor or braking unit),that is because the energy return under the system’s regenerative braking A5.12 Reference torque selector 0~4 【0】 when the system is dropping after speed overshoot.It can 0: Digital torque setting be avoided by adjusting PI parameters 1:AI1 2: AI2 3. The PI parameters’ adjustment for speed 3: AI3 regulator(ASR) in the high/low speed running occasion 4: Terminal DI (Pulse) setting To set the switching frequency of ASR (A5.07) if the system requires fast response in high and low speed A5.13 Digital torque running with load.Generally when the system is running setting at a low frequency,user can increase proportional gain P A5.14 Switch point from and decrease integral time I if user wants to enhance the speed to torque dynamic response.The sequence for adjusting the A5.15 Delay for switch parameters of speed regulator is as following: 40 -300.0%~+300.0%【0%】 0%~+300.0%【100%】 0~1000mS【0】 41 speed and torque A5.16 Filter for torque setting 0~65535mS【0】 A5.17 ACR-P 1~5000【1000】 A5.18 ACR-I 0.5~100.0mS【8.0ms】 Setting Function Setting Function 2 3 4 6 A5.17 and A5.18 are the parameters for PI regulator of 8 current loop.Increasing P or decreasing I of current loop can speed up the dynamic response of torque.Decreasing 10 P or increasing I can enhance the system’s stability. 12 Note: For most applications, there is no need to adjust the PI parameters of current loop,so the users are suggested to 14 change these parameters carefully. 16 6.7 Group A6 A6.00 Multi-function terminal X1 0~41【01】 A6.01 Multi-function terminal X2 0~41【02】 A6.02 Multi-function terminal X3 0~41【06】 A6.03 Multi-function terminal X4 0~41【27】 A6.04 Multi-function terminal X5 0~41【28】 A6.05 Multi-function terminal X6 0~41【29】 A6.06 Multi-function terminal X7 0~41【00】 18 20 22 A6.07: Reserved The functions of multi-function input terminal X1~X7 are extensive. You can select functions of X1~X7 Setting Function 0 1 No function Forward 41 signal input External stop command Coast to stop Frequency ramp down (DN) Switch to terminal control Main reference frequency via AI1 Reserved Auxiliary reference frequency invalid 9 11 13 15 17 19 21 signal input Drive operation prohibit DC injection braking command Frequency ramp up (UP) Switch to panel control Reserved Main reference frequency via AI2 Main reference frequency via DI 23 Reserved Reserved 27 Preset frequency 1 28 Preset frequency 2 29 Preset frequency 3 30 Preset frequency 4 31 Acc/Dec time 1 32 Acc/Dec time 2 33 40 Setting Function External interrupt External fault 26 38 Table 6-1 Multi-function selection signal input 7 control Reserved 36 others terminals can not be set as the same function. External RESET 3-wire operation 25 Note: example, if X1 is set as forward function【01】, then the operation 5 operation Reserved 34 Can not set the same function for different terminals. For Reverse jog Forward jog 24 according to your application by setting A6.00~FA.06. Refer to Table 6-1. Reverse Multi-closed loop reference 2 Multi-closed loop reference 4 Reverse prohibit Process closed loop prohibit 35 Multi-closed loop reference 1 Multi-closed loop reference 3 37 Forward prohibit 39 Acc/Dec prohibit Switch speed 41 control and torque control 42 Setting Function This stopping command is active in all control Setting Function modes.When terminal 35 is enabled, the drive will stop Main frequency 42 switch to digital 43 in the mode defined in A1.05. PLC pause 11: DC injection braking command. setting 44 PLC prohibit 45 46 Reserved 47 If the setting is 11, the terminal can be used to perform PLC stop memory DC injection braking to the motor that is running so as to clear realize the emergent stop and accurate location of the Reserved motor. Initial braking frequency, braking delay time and Introductions to functions listed in Table 6-1: braking current are defined by A1.06~A1.08. Braking 1: Forward. time is the greater value between A1.09 and the effective 2: Reverse. continuous time defined by this control terminal. 3~4: Forward/reverse jog operation. 12: Coast to stop. They are used jog control of terminal control mode.The If the setting is 12, the function of the terminal is the jog operation frequency,jog interval and jog Acc/Dec same with that defined by A1.05. It is convenient for time are defined by A2.04~A2.05,A4.05~A4.06. remote control. 5: 3-wire operation control. 13~14: Frequency ramp UP/DN. They are used in operation control of terminal control If the setting is 13~14, the terminal can be used to mode.Refer to A6.09. increase or decrease frequency. Its function is the same 6: External RESET signal input. with ▲ and ▼ keys on the panel, which enables remote The drive can be reset via this terminal when the drive control. This terminal is enabled when A0.02=0 and has a fault. The function of this terminal is the same with A0.04=1. Increase or decrease rate is determined by that of RST on the panel. A2.02 and A2.03. 7: External fault signal input. 15: Switch to panel control. If the setting is 7, the fault signal of external equipment It is used to set the control mode as panel control. can be input via the terminal, which is convenient for the 16: Switch to terminal control drive to monitor the external equipment. Once the drive It is used to set the control mode as terminal control. receives the fault signal, it will display “E015”. 17: Reserved. 8: External interrupt signal input 18: Main reference frequency via AI1 If the setting is 8, the terminal is used to cut off the 19: Main reference frequency via AI2 output and the drive operates at zero frequency when the 20: Main reference frequency via AI3 terminal is enabled. If the terminal is disabled, the drive 21: Main reference frequency via DI will start on automatically and continue the operation. Main reference frequency will switch to set via 9: Drive operation prohibit. AI1,AI2,AI3 or DI when the terminal activate. If terminal is enabled, the drive that is operating will 22: Auxiliary reference frequency invalid. coast to stop and is prohibited to restart. This function is Auxiliary reference frequency is invalid when the mainly used in application with requirements of safety terminal activate. protection. 23~26: Reserved. 10: External stop command. 27~30: Preset frequency selection. Up to 15 speed references can be set through different 42 43 ON/OFF combinations of these terminals K4,K3,K2 and Speed 15 Output frequency K1. Refer to Group C0 to set the value of Preset frequency. Switch Acc/Dec time along with multi-step speed(Terminal of Preset frequency 1 is closed, terminal of Acc/Dec time selection is closed). Common Operating Speed 1 frequency Table 6-2 On/Off combinations of terminals K4 OFF OFF K3 OFF OFF K2 OFF OFF K1 OFF ON Common command Frequency setting Common operating Time K frequency K2 Preset frequency1 K3 K4 OFF OFF ON OFF Preset frequency 2 OFF OFF ON ON Preset frequency 3 OFF ON OFF OFF Preset frequency 4 31~32: Acc/Dec time selection OFF ON OFF ON Preset frequency 5 Table 6-3 OFF ON ON OFF Preset frequency 6 Terminal 2 Terminal1 Acc/Dec time selection OFF ON ON ON Preset frequency 7 OFF OFF Acc time 1/Dec time 1 ON OFF OFF OFF Preset frequency 8 OFF ON Acc time 2/Dec time 2 ON OFF OFF ON Preset frequency 9 ON OFF Acc time 3/Dec time 3 ON OFF ON OFF Preset frequency 10 ON ON Acc time 4/Dec time 4 ON OFF ON ON Preset frequency 11 ON ON OFF OFF Preset frequency 12 Through the On/Off combinations of terminal 1and 2, ON ON OFF ON Preset frequency 13 Acc/Dec time 1~4 can be selected. ON ON ON OFF Preset frequency 14 33~36: Multi-voltage setting in closed loop ON ON ON ON Preset frequency 15 Fig.6-16 Multi-step speed operation The frequency references will be used in multiple speed operation. Following is an example: Definitions of terminals X1, X2,X3 and X4 as following: After setting A6.00 to 27, A6.01 to 28 and A6.03 to 30, terminals X1~X4 can be used in multiple speed operation, as shown in Fig. 6-16. 43 Acc/Dec time selection 44 The drive will coast to stop if the terminal activate when Table 6-4 On/Off combinations for voltage selection K4 K3 K2 K1 OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF ON ON OFF ON OFF OFF OFF ON OFF ON OFF ON ON OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF ON ON ON OFF ON OFF ON OFF ON ON ON OFF OFF ON ON OFF ON ON ON ON ON ON ON OFF ON Voltage setting running forward.If the terminal activate before the drive Determined by run forward,the drive will run in 0Hz. C1.01 38: Reverse prohibit. Preset close-loop The drive will coast to stop if the terminal activate when reference 1 running reverse.If the terminal activate before the drive run reverse,the drive will run in 0Hz. Preset close-loop 39: Acc/Dec prohibit reference 2 Preset close-loop If the setting is 15, the terminal can make the motor reference 3 operate at present speed without being influenced by external signal (except stopping command). Preset close-loop 40: Process closed loop prohibit reference 4 Forbid process closed loop control. Preset close-loop 41: Switch speed control and torque control reference 5 Switch speed control mode and torque control mode. Preset close-loop 42: Main frequency switch to digital setting reference 6 Switch the main frequency selector to digital setting. Preset close-loop 43: PLC pause reference 7 Pause PLC function control. Preset close-loop 44: PLC prohibit reference 8 Forbid PLC function running. Preset close-loop 45: PLC stop memory clear reference 9 Clear the memory which store the steps before PLC Preset close-loop function stop. reference 10 46~47: Reserved. Preset close-loop reference 11 A6.08 Terminal filter Preset close-loop 0~500ms【10ms】 A6.08 is used to set the time of filter for input reference 12 Preset close-loop terminals.When the state of input terminals change, it reference 13 must keep the state for the filter time,or the new state won’t be valid. Preset close-loop A6.09 Terminal control mode reference 14 selection Preset close-loop 0~4【0】 This parameter defines four operating modes controlled reference 15 by external terminals. 0: 2-wire operating mode 1 Refer to C1.19~C1.33 to set the value of Preset close-loop reference. 37: Forward prohibit. 44 45 should be defined as No.1 (Forward) No.2 (Reverse) No.5 function (3-wire operation). First, set the key SB1 in normal close status to make this function(3-wire operation mode 2) enable. Second, press the key SB2 once to give Xf a pulse signal ( Fig.6-17 2-wire operating mode 1 ) then the running direction is forward, at this moment, the key K is in 1: 2-wire operating mode 2 normal open status. Last but not least, make the key K in normal close status, then the running direction will be reverse. Just need to switch the status of key K, will the direction be changed. 4: 2-wires operation mode 3 In this mode, if drive has been already set as start by terminal control, and the terminal is already enable, then when drive power on, it will start immediately. Please be carefully to use this function. Fig.6-18 2-wire operating mode 2 2: 3-wire operating mode 1 FV100 A6.10 Max. frequency of input pulse 0.1~100.0kHz【10kHz】 This parameter is used to set the max. frequency of input pulse when X7 is defined as pulse input. Fig.6-19 3-wire operating mode 1 A6.11 Center point of pulse 0~2【0】 Where: setting selection SB1: Stop button This parameter defines different modes of center point SB2: Run forward button when X7 is defined as pulse input. SB3: Run reverse button 0: No center point.As shown in Fig.6-21. Terminal Xi is the multi-function input terminal of Corresponding value X1~X7.At this time, the function of this terminal should be defined as No.5 function of “3-wire operation”. 3: 3-wire operation mode 2 0 A 6 .1 0 Frequency Fig.6-21 No center point mode All the corresponding values of pulse input frequency Fig.6-20 3-wire operation mode 2 are positive. Where: 1: Center point mode 1. SB1: Stop button SB2: Run button Terminal Xf, Xr, Xi is the multi-function input terminal of X1~X7. At this time, the function of this terminal 45 46 A6.13 defines the input terminal’s positive and negative Corresponding value logic Positive logic: Terminal Xi is enabled if it is connected 0 A 6.10 2 A 6 .10 to the common terminal; Frequency Negative logic: Terminal Xi is disabled if it is connected to the common terminal; If the bit is set at 0, it means positive logic; if set at 1, it Fig.6-22 Center point mode 1 means negative logic. For example: There is a center point in pulse input.The value of the If X1~X4 are required to be positive logic, X5~X7 are center point is a half of max.frequency of input required to be negative logic, settings are as following: pulse(A6.10).The corresponding value is positive when Logic status of X4~X1 is 0000, and the hex value is 0. the input pulse frequency is less than center point. Logic status of X7~X5 is 111, and the hex value is 7. 2: Center point mode 2. So A6.13 should be set as 70. Refer to Table 6-5. There is a center point in pulse input.The value of the Table 6-5 Conversion of binary code and hex value center point is a half of max.frequency of input Binary settings pulse(A6.10).The corresponding value is positive when the input pulse frequency is greater than center point. Corresponding value 0 A6 . 10 2 A6 .10 Frequency Fig.6-23 Center point mode 2 A6.12 Filter of pulse input 0.00~10.00s【0.05s】 This parameter defines the filter time of pulse input. The bigger of the filter time,the slower of the frequency changing rate of pulse input. A6.13 Input terminal’s positive and negative logic 00~FFH【00H】 Hex value BIT3 BIT2 BIT1 BIT0 (Displaying of LED) 0 0 0 0 0 0 0 0 1 1 0 0 1 0 2 0 0 1 1 3 0 1 0 0 4 0 1 0 1 5 0 1 1 0 6 0 1 1 1 7 1 0 0 0 8 1 0 0 1 9 1 0 1 0 A 1 0 1 1 B 1 1 0 0 C 1 1 0 1 D 1 1 1 0 E 1 1 1 1 F Note: Factory setting of all the terminals is positive logic. A6.14 Bi-direction open-collector output terminal Y1 Fig.6-24 terminal’s positive and negative logic 46 0~20【0】 47 1: Frequency arriving signal (FAR) A6.15 Reserved A6.16 Output functions of relay R1 See A6.19. Same as A6.14 A6.17 Reserved 2: Frequency detection threshold (FDT1) Refer to chapter 3 for the output characteristics of Y1 See A6.20~A6.21. that are bi-direction open-collector output terminal and 3: Frequency detection threshold (FDT2) the relay’s output terminal. Table 6-6 shows the See A6.22~A6.23. functions of the above 2 terminals. One function can be 4: Reserved. selected repeatedly. 5: Low voltage lock-up signal (LU) The terminal outputs the indicating signal if the DC bus Table 6-6 Functions of output terminals Setting 0 Function Drive running signal (RUN) Setting 1 voltage is lower than the low voltage limit, and the LED Function displays “P.oFF”. Frequency arriving 6: External stopping command (EXT) signal (FAR) The terminal outputs the indicating signal if the drive Frequency detection 2 threshold 3 outputs tripping signal caused by external fault (E015). Frequency detection 7: High limit of frequency (FHL) threshold (FDT2) The terminal outputs the indicating signal if the preset (FDT1) 4 Reserved 5 frequency is higher than upper limit of frequency and the Low voltage operating frequency reaches the upper limit of lock-up signal (LU) frequency. External stopping 6 command 7 8: Lower limit of frequency (FLL) High limit of The terminal outputs the indicating signal if the preset frequency (FHL) frequency is higher than lower limit of frequency and the (EXT) operating frequency reaches the lower limit of frequency Lower limit of 8 frequency 9 9: Zero-speed running Zero-speed running The terminal outputs the indicating signal if the drive’s (FLL) 10 Reserved 11 10~11:Reserved. PLC running 12 step finish 13 signal PLC running cycle 12: PLC running step finish signal finish signal 14 Reserved 15 Drive ready (RDY) 16 Drive fails 17 Reserved 18 Reserved 19 Torque limiting 20 output frequency is 0 and the drive is in operating status. Reserved In PLC running mode,when it finishes the current step,it will output signal(Single pulse with width 500ms). 13: PLC running cycle finish signal In PLC running mode,when it finishes one cycle, it will output signal(Single pulse with width 500ms). Drive running 14. Reserved forward/reverse 15: drive ready (RDY) The instructions of the functions in Table 6-6 as If RDY signal is output, it means the drive has no fault, following: its DC bus voltage is normal and it can receive starting 0: Drive running signal (RUN) command. When the drive is in operating status, there will be 16: Drive fails running indication signal output by this terminal. 47 48 The terminal outputs the indicating signal if the drive has faults. 17~18: Reserved. 19:Torque limiting The terminal outputs the indicating signal if the torque reach drive torque limit or brake torque limit. 20:Drive running forward/reverse Fig.6-26 Frequency arriving signal The terminal outputs the indicating signal according to the drive’s current running direction. A6.18 Delay of relay R1 0.1~10S【0.1S】 A6.19 Reserved A6.20 Output terminal’s positive and negative logic A6.21 Frequency arriving 0.00~300.00Hz signal (FAR) 【002.50】 0.00~300.00Hz A6.22 FDT1 level 【050.00】 0.00~300.00Hz A6.23 FDT1 lag 00~1FH【00H】 【001.00】 0.00~300.00Hz A6.24 FDT1 lag 【050.00】 0.00~300.00Hz A6.25 FDT2 lag 【001.00】 A6.22~A6.23 is a complement to the No.2 function in Fig.6-25 Output terminal’s positive and negative logic Table 6-6. A6.24~A6.25 is a complement to the No.3 A6.18 defines the output terminal’s positive and function in Table 6-6. Their functions are the same.Take negative logic . A6.22~A6.23 for example: Positive logic: Terminal is enabled if it is connected to When the drive’s output frequency reaches a certain the common terminal; preset frequency (FDT1 level), it outputs an indicating Negative logic: Terminal is disabled if it is connected signal until its output frequency drops below a certain to the common terminal; frequency of FDT1 level (FDT1 level-FDT1 lag), as If the bit is set at 0, it means positive logic; if set at 1, it shown in Fig. 6-27. means negative logic. Note: A6.18 is only valid when the function of terminal R1 is activated. A6.19 Reserved Reserved As shown in Fig. 6-26, if the drive’s output frequency is within the detecting range of preset frequency, a pulse signal will be output. Fig.6-27 FDT level A6.26 Virtual terminal setting 0~007FH【00h】 48 49 Setting Function Range 63 AI3 Voltage -10V~10V 64 DI pulse input 0~100KHz 65 66~88 Percentage of host computer Reserved Reserved A6.28 Max. output pulse A6.27 Y2 terminal output frequency 0~100【000】 0~4095 0.1~100kHz【10.0】 This parameter defines the permissible maximum pulse 0~50: Y2 is used as Y terminal output, its function is the frequency of Y2. same as Table 6-6. 51~88: Y2 function. A6.29 Center point of Pulse frequency frequency of Y2:0~Max. pulse output frequency(Defined in A6.26). This parameter defines different center point mode of Y2 The linear relationship between the displaying range and pulse output. the output values of Y2 is shown as Table 6-7. 0:No center point. Shown as following figure: Table 6-7 Displaying range of Y2 terminal Setting Function 51 Output frequency 52 Preset frequency 53 54 55 56 0~2【0】 pulse output selection Corresponding value Range 0~Max. Output frequency 0~Max. output 0 A6.26 Frequency frequency Preset frequency 0~Max. output (After Acc/Dec) frequency Motor speed 0~Max. speed Output current 0~2 times of motor’s Iei rated current Output current 0~3 times of motor’s Iem rated current Fig.6-28 No center point mode All the corresponding value of pulse output Frequency are positive. 1:Center point mode 1.Shown as following figure. Corresponding value 0 2 0~3 times of motor’s 57 Output torque 58 Output voltage 60 Bus voltage 0~800V 61 AI1 Voltage -10V~10V 62 AI2 Voltage -10V~10V A6 . 26 A 6 .2 6 Frequency rated torque Fig.6-29 Center point mode 1 0~1.2 times of drive’s There is a center point in pulse output.The value of the rated voltage cent point is a half of max. output pulse frequency (A6.28).The corresponding value is positive when the output pulse frequency is less than center point. 2: Center point mode 2 49 50 There is a center point in pulse output.The value of the Setting Function Range center point is a half of max. output pulse frequency 10 Bus voltage 0~800V (A6.28).The corresponding value is positive when the 11 AI1 0~Max. analog input 12 AI2 0~Max. analog input 13 AI3 0~10V 14 DI pulse input 0~Max. pulse input input pulse frequency is greater than center point. Corresponding value 0 A6 . 26 A 6.26 Others Reserved Frequency Reserved 2 Note: The external resistor is advised to be lower than 400Ω Fig.6-30 Center point mode 2 A6.30 Functions of terminal AO1 A6.31 Functions of terminal AO2 when AO output current signal. 0~36【0】 0.0~200.0%【100.0%】 A6.32 Gain of AO1 A6.33 Zero offset calibration 0~36【0】 -100.0~100.0%【0.0%】 of AO1 Refer to section 4.2 for the output characteristics of AO1 For the analog output AO1 and AO2, adjust the gain if and AO2. user need to change the display range or calibrate the The relationship between the displaying range and the gauge outfit error. output values of AO1 and AO2 is shown as Table 6-8 100% of zero offset of analog output is corresponding to Table 6-8 Setting Function Range 0 No function No function 1 Output frequency 0~Max. output frequency 2 Preset frequency 0~Max. output frequency 3 4 5 6 the maximum output (10V or 20mA).Take output Displaying range of Analog output Preset frequency (After Acc/Dec) Motor speed Output current Output current voltage for example,the relationship between the value before adjustment and with after adjustment is as following: AO output value=(Gain of AO)×(value before adjustment)+(Zero offset calibration)×10V 0~Max. output frequency The relationship curve between analog output and gain and between analog output and zero offset calibration 0~Max. speed are as Fig.6-31 and Fig.6-32. 0~2 times of drive’s Value after adjustment(V) rated current 10 A 6.30=200% 0~2 times of motor’s A 6. 30 = 10 0 % rated current -10 7 8 9 Output torque 0~3 times of motor’s 5 0 10 Value before adjustment(V) rated torque Output torque 0~3 times of motor’s current rated torque Output voltage -5 -10 Fig.6-31 Relationship curve between analog 0~1.2 times of drive’s output and gain rated voltage 50 51 input terminal or the analog input terminal is connected Value after adjustment(V) to GND. 10 A 6.31=50% A 6.31=0 5 -10 A6.40 AI1 gain 10 5 0 Value before adjustment(V) A6.41 AI2 gain A6.42 AI3 gain -10 Fig.6-32 The relationship curve between analog 0.00~200.00% 【110.00%】 0.00~200.00% 【110.00%】 0.00~200.00% 【110.00%】 AI gain is used for the relationship between analog input output and zero offset and internal value.When increasing the AI gain, then the Note: corresponding internal value will be increased.When The parameters of gain and zero offset calibration affect decreasing the AI gain, then the corresponding internal the value will be decreased. Take AI1 for example, if the analog output all the time when it is changing. input AI1 is 10V but detecting value of AI1 is 8V, increasing the AI1 gain can make it to 10V. A6.34 Gain of AO2 A6.35 Zero offset calibration of AO2 0.0~200.0%【100.0%】 A6.43~A6.56 Reserved -100.0~100.0%【0.0%】 6.8 Group A7 The functions of analog output AO2 are totally the same as AO1. A7.00 PG type 0~3【0】 This parameter defines the type of encoder. A6.36 AI1 filter 0.01~10.00s【0.05】 A6.37 AI2 filter 0.01~10.00s【0.05】 A6.38 AI3 filter 0.01~10.00s【0.05】 0:ABZ incremental type 1:UVW incremental type 2~3:Reserved. A6.36~A6.38 define the time constant of AI filter.The longer the filter time,the stronger the anti-interference A7.01 Number of pulses per ability,but the response will become slower.The shorter revolution of PG the filter time,the faster the response,but the 0~10000【2048】 A7.01 is used to set the number of pulses per revolution anti-interference ability will become weaker. of PG(PPR). Note: A6.39 Analog input zero offset 0~1【0】 A7.01 must be set correctly when the drive run with calibration speed sensor,or the motor can’t run normally. 0: Disable 1: Enable A7.02 Direction of PG 0:A phase lead B phase Note: 0~1【0】 1:B phase lead A phase A phase lead B phase when motor run forward.B phase Before the analog input zero offset calibration is lead A phase when motor run reverse.If the direction enable,it needs to make sure there is no wiring in analog which decided by the wiring sequence between interface 51 52 board and PG is the same as the direction which decided by the wiring sequence between drive and motor,then set this parameter as 0 (Forwards),or set it as 1 (Reverse). By changing this parameter,the user can change the direction without re-wiring. A7.03 Encoder signal filter number 0~99H【30H】 This parameter defines the filter number of feedback speed. A8.01 Fault masking selection 1 0~2222H【2000】 A8.02 Fault masking selection 2 0~2222H【0000】 Increase the low-speed filter number if there is current noise when running at low speed,or decrease the low-speed filter number to enhance the system’s response. A7.04 PG disconnection detecting time 0~10s【0】 This parameter defines the continuous detecting time for disconnection fault of PG. When set A7.04 to 0, then the drive doesn’t detect the PG disconnection and the fault E025 is masking. A7.05 Reduction rate of motor and encoder 0.001~65.535【1.000】 This parameter should be set to 1 when the encoder is connected to the motor axis directly.Or if there is reduction rate between motor axis and encoder,then ! Attention Please set the fault masking selection function carefully, or it may cause worse accident,bodily injury and property damage. please set this parameter according to the actual situation. 6.9 Group A8 A8.03 Motor overload protection mode selection A8.00 Protective action of relay 0~1111H【0000】 0: Disabled 52 0、1、2【1】 53 The overload protection is disabled. Be careful to use b0.03 Rated frequency this function because the drive will not protect the motor when overload occurs. b0.04 Number of 1: Common motor (with low speed compensation) These parameters are used to set the motor’s parameters. protecting threshold should be lowered, which is called In order to ensure the control performance, please set low speed compensation. b0.00~b0.05 with reference to the values on the motor’s 2: Variable frequency motor (without low speed nameplate. compensation) The cooling effects of variable frequency Note: motor is not affected by the motor’s speed, so low speed The compensation is not necessary. A8.04 Auto reset times 0~100【0】 A8.05 Reset interval 2.0~20.0s【5.0s】 0~60000RPM【1440RPM】 b0.05 Rated speed at low speed (below 30Hz), the motor’s overheat on drive’s model】 2~24【4】 polarities of motor Since the cooling effects of common motor deteriorates 1.00 ~ 300.00Hz 【 dependent motor’s power should match that of the drive.Generally the motor’s power is allowed to be lower than that of the drive by 20% or bigger by 10%, otherwise the control performance cannot be ensured. Auto reset function can reset the fault in preset times and b0.06 Resistance of 0.00~50.00%【dependent stator %R1 on drive’s model】 b0.07 Leakage 0.00~50.00%【dependent inductance %Xl on drive’s model】 The IGBT protection (E010) and external equipment b0.08 Resistance of 0.00~50.00%【dependent fault (E015) cannot be reset automatically. rotor %R2 on drive’s model】 b0.09 Exciting 0.0~2000.0%【dependent inductance %Xm on drive’s model】 b0.10 Current without 0.1~999.9A【dependent load I0 on drive’s model】 interval. When A8.04 is set to 0, it means “auto reset” is disabled and the protective device will be activated in case of fault. Note: A8.06 Fault locking function selection. 0~1【0】 0:Disable. 1:Enable. See Fig. 6-33 for the above parameters. R1 6.10 Group b0 b0.00 Rated power jX11 R2 I2 I1 1-S R 2 S U1 0.4~999.9kW【dependent on I0 drive’s model】 jX21 Xm 0~rated voltage of drive b0.01Rated voltage Fig. 6-33 Motor’s equivalent circuit 【dependent on drive’s In Fig. 6-33, R1, X1l, R2, X2l, Xm and I0 represent model】 b0.02 Rated current stator’s resistance, stator’s leakage inductance, rotor’s 0.1~999.9A【dependent on resistance, rotor’s leakage inductance, exciting drive’s model】 inductance and current without load respectively. The 53 54 setting of b0.07 is the sum of stator’s leakage inductance leakage inductance (%X1) will be detected and written and rotor’s inductance. into b0.06、b0.07 and b0.08 automatically. The settings of b0.06 ~b0.09 are all percentage values 2: Rotating auto-tuning calculated by the formula below: Values on the motor’s nameplate must be input correctly %R R 100 % V /( 3 I ) before starting auto-tuning ( b0.00 ~ b0.05 ) .When (1) starting a rotating auto-tuning, the motor is in standstill R: Stator’s resistance or rotor’s resistance that is status at first, and the stator’s resistance (%R1), rotor’s converted to the rotor’s side; resistance (%R2) and the leakage inductance (%X1) will V: Rated voltage; be detected, and then the motor will start rotating, I: Motor’s rated current exciting inductance (%Xm and I0 will be detected. All Formula used for calculating inductance (leakage the above parameters will be saved in b0.06、b0.07、 inductance or exciting inductance): X %X 100 % V /( 3 I ) b0.08、b0.09 and b0.10 automatically.After auto-tuning, b0.05 will be set to 0 automatically. (2) Auto-tuning procedures: X: sum of rotor’s leakage inductance and stator’s 1). A0.13 (Torque boost of motor 1) is suggested to set leakage inductance (converted to stator’s side) or the as 0. exciting inductance based on base frequency. 2). Set the parameters b0.00 (Rated power), b0.01 V: Rated voltage; (Rated voltage), b0.02 (Rated current), b0.03 (Rated I: Motor’s rated current frequency), b0.04 (Number of polarities of motor ) and If motor’s parameters are available, please set b0.05 (Rated speed) correctly; b0.06~b0.09 to the values calculated according to the 3). Set the parameter A0.10 correctly.The setting value above formula. b0.10 is the motor current without of A0.10 can’t be lower than rated frequency. load,the user can set this parameter directly. 4). Remove the load from the motor and check the If the drive performs auto-tuning of motor’s Safety when set the parameter b0.11 as 2. parameters,the results will be written to b0.06~b0.10 5). Set b0.11 to 1 or 2, press ENTER, and then press automatically.After motor power (b0.00) is changed, the RUN to start auto-tuning; drive will change b0.02~b0.10 accordingly(b0.01 is the 6). When the operating LED turns off, that means the rated voltage of motor,user need to set this parameter by auto-tuning is over. manual according to the value on the motor’s 3:Reserved. nameplate.) Note: b0.11 Auto-tuning 1.When setting b0.11 to 2, Acc/Dec time can be 0~3【0】 increased if over-current or over-voltage fault occurs in 0: Auto-tuning is disabled the auto-tuning process; 1: Stationary auto-tuning (Start auto-tuning to a 2.When setting b0.11 to 2, the motor’s load must be standstill motor) removed first before starting rotating auto-tuning; Values on the motor’s nameplate must be input correctly 3. The motor must be in standstill status before starting before starting auto-tuning ( b0.00 ~ b0.05 ) .When the auto-tuning, otherwise the auto-tuning cannot be starting auto-tuning to a standstill motor, the stator’s executed normally; resistance (%R1), rotor’s resistance (%R2) and the 54 55 4. In some applications, for example, the motor cannot b0.13 Motor’s overload break away from the load or if you have no special protection time 0.0~6000.0s【0.0】 requirement on motor’s control performance, you can When b0.13 is not set as 0 and drive outputs current select stationary auto-tuning. You can also give up the which is higher than motor rated current for more than the auto-tuning. At this time, please input the values on the time set in b0.13,then drive will activate overload motor’s nameplate correctly . protection for motor and ignore setting in b0.12. 5. If the auto-tuning cannot be applied and the correct b0.14 Oscillation inhibition motor’s parameters are available, the user should input coefficient the Adjust this parameter can prevent motor oscillation values on the motor’s nameplate correctly (b0.00~b0.05), and then input the calculated values 0~255【10】 when drive using V/F control. (b0.06~b0.10). Be sure to set the parameters correctly. 6. If auto-tuning is not successful, the drive will alarm 6.11 Group b1 and display fault code E024. b1.00 V/F curve setting b0.12 Motor’s overload 20.0%~110.0% b1.01 V/F frequency value protection coefficient 【100.0%】 F3 of motor 1 In order to apply effective overload protection to b1.02 V/F voltage value V3 different kinds of motors, the Max. output current of the of motor 1 drive should be adjusted as shown in Fig. 6-34. b1.03 V/F frequency value F2 of motor 1 b1.04 V/F voltage value V2 of motor 1 b1.05 V/F frequency value F1 of motor 1 b1.06 V/F voltage value V1 of motor 1 0~3【0】 b1.03~A0.08【0.00Hz】 b1.04~100.0%【0.0%】 b1.05~b1.01【0.00Hz】 b1.06~b1.02【0.0%】 0.00~b1.03【0.00Hz】 0.0~b1.04【0.0%】 This group of parameters define the V/F setting modes of FV100 so as to satisfy the requirements of different Fig.6-34 Motor’s overload protection coefficient loads. 3 preset curves and one user-defined curve can This parameter can be set according to the user’s be selected according to the setting of b1.00. requirement. In the same condition, set b0.12 to a lower If b1.00 is set to 1, a 2-order curve is selected, as shown value if the user need fast protection for overload of in Fig. 6-35 as curve 1; motor, otherwise set it to a bigger value. If b1.00 is set to 2, a 1.7-order curve is selected, as shown in Fig. 6-35 as curve 2; Note: If b1.00 is set to 3, a 1.2-order curve is selected, as If the motor’s rated current does not match that of the shown in Fig. 6-35 as curve 3; drive, motor’s overload protection can be realized by The above curves are suitable for the variable-torque setting b0.12. loads such as fan & pumps. You can select the curves 55 56 according to the actual load so as to achieve best energy-saving effects. b1.08 AVR function 0~2【1】 0: Disable 1: Enable all the time 2: Disabled in Dec process AVR means automatic voltage regulation. The function can regulate the output voltage and make it constant. Therefore, generally AVR function should be enabled, especially when the input voltage is higher than the rated voltage. In Dec-to-stop process, if AVR function is disabled, the Dec time is short but the operating current is big. If AVR Fig.6-35 Torque-reducing curve function is enabled all the time, the motor decelerates If b1.00 is set to 0, you can define V/F curve via steadily, the operating current is small but the Dec time b1.01~b1.06, as shown in Fig. 6-36. The V/F curve can is prolonged. be defined by connecting 3 points of (V1,F1), (V2,F2) and (V3, F3), to adapt to special load characteristics. Default V/F curve set by factory is a direct line as show in Fig. 6-35 as curve 0. b1.09 VF Output Voltage Selection 0~3 b1.10 VF Output Voltage Offset Selection 0~3 Example 1:The output voltage in V/F mode is controlled by AI. Set a value (not zero) to b1.09 to select an analog input to control voltage output.This function is only valid in V/F control mode.The output frequency and output voltage VO is completely independent of each other.The output voltage is controlled by analog input signal,not by the V/F curve in Group b1,as shown in Fig.6-37. V1~V3: Voltage of sections 1~3 F1~F3: Freq of sections 1~3 Fb:Basic operating frequency of A0.12 Fig.6-36V/F curve defined by user b1.07 Cut-off point used for manual torque boost 0.0%~50.0%【10.0%】 Fig.6-37 Curve of Output voltage b1.07 defines the ratio of the cut-off frequency used for Example 2:The offset of output voltage in V/F mode is controlled by AI. Set a value (not zero) to b1.10 to select an analog input to control the offset of voltage output.As shown in Fig.6-38. manual torque boost to the basic operating frequency (defined by A0.12), as shown in Fig. 6-36 as Fz.This cut-off frequency adapts to any V/F curve defined by b1.00. 56 57 0~1【1】 b2.01Auto adjusting of CWF 0: Disable 1: Enable b2.02 Voltage adjustment selection Fig.6-38 Offset of output voltage The output voltage corresponding to the setting frequency in the V/F curve is V/F, then the relationship between analog input and offset voltage is as follows: If analog input VAI is -10V~0V or 4mA, then the b2.03 Overvoltage point at stall 000~111H【001H】 120~150%【140.0%】 corresponding offset voltage is –V or F. If analog input VAI is 10V or 20mA, then the corresponding offset voltage is V or F. The output voltage is VO=V/F+Vb Note AI offset is only valid in V/F control mode. During deceleration, the motor’s decelerate rate may be 6.12 Group b2 lower than that of drive’s output frequency due to the b2.00 Carrier wave frequency 2.0~15.0kHz【6kHz】 load inertia. At this time, the motor will feed the energy Drive’s type and carrier wave frequency (CWF) back to the drive, resulting in the voltage rise on the Drives power Default CWF value drive's DC bus. If no measures taken, the drive will trip 2.2~5.5 kW 10kHz due to over voltage. 7.5~55 kW 6kHz During the deceleration, the drive detects the bus voltage 55~250 kW 2kHz and compares it with the over voltage point at stall defined by b2.03. If the bus voltage exceeds the stall overvoltage point, the drive will stop reducing its output Note: frequency. When the bus voltage becomes lower than the 1. The carrier wave frequency will affect the noise when point, the deceleration continues. As shown in Fig.6-39. motor running, generally the carrier wave frequency is The hundred’s place is used to set overmodulation supposed to set as 3~5kHz. For some special situation function of V/F control. For vector control, the where require operating mutely, the carrier wave overmodulation frequency is supposed to set as 6~8kHz. function will be always enable. Overmodulation means when the voltage of power grid 2.When set the carrier wave frequency larger than is low for long term (Lower than 15% of rated voltage), default value, then the power of drive need to derate 5% or is overload working for long term, then the drives will by every increase of 1kHz. increase the use ratio of its own bus voltage to increase output voltage. 57 58 b2.07=1, Auto current limiting function is enabled in constant speed operating process; In auto current limiting process, the drive’s output frequency may change; therefore, it is recommended not to enable the function when the drive’s output frequency is required stable. When the auto current limiting function is enabled, if b2.05 is set too low, the output overload capacity will be Fig.6-39 Over-voltage at stall impaired. b2.04: Droop control 0.00~10.00Hz【0.00Hz】 b2.08 Gain of slip b2.05 Auto current limiting 20.0~200.0% compensation threshold 【150.0%】 b2.09 Limit of slip b2.06 Frequency decrease rate 0.00~99.99Hz/s compensation when current limiting b2.10 Slip compensation b2.07 Auto current limiting selection 【1.00Hz/s】 time constant 0~1【1】 0.0~300.0%【100%】 0.0~250.0%【200%】 0.1~25.0s【2】 b2.11 Energy-saving function 0:Disable. 1:Enable. 【0】 0.00~99.99Hz Droop control is used to distribute the load automatically b2.12 Frequency decrease by adjusting the output frequency when several VFDs rate at voltage compensation 【10.00 Hz/s】 drive the same load. Auto current limiting function is used to limit the load b2.13Threshold of 0.00~300.00Hz current smaller than the value defined by b2.05 in real zero-frequency operation 【0.50 Hz/s】 time. Therefore the drive will not trip due to surge This parameter is used together with No.9 function of over-current. This function is especially useful for the digital output terminal. applications with big load inertia or big change of load. b2.05 defines the threshold of auto current limiting. It is b2.14 Reserved a percentage of the drive’s rated current. b2.15 Fan control b2.06 defines the decrease rate of output frequency when 0~1【0】 0: Auto operating mode. the drive is in auto current limiting status. The fan runs all the time when the drive is operating. If b2.06 is set too small, overload fault may occur. If it is After the drive stops, its internal temperature detecting set too big, the frequency will change too sharply and program will be activated to stop the fan or let the fan therefore, the drive may be in generating status for long continue to run according to the IGBT’s temperature. time, which may result in overvoltage protection. The drive will activate the internal temperature detecting Auto current limiting function is always active in Acc or program automatically when it is operating,and run or Dec process. Whether the function is active in constant stop the fan according to the IGBT’s temperature.If the speed operating process is decided by b2.07. fan is still running before the drive stop,then the fan will b2.07=0, Auto current limiting function is disabled in continue running for three minutes after the drive stops constant speed operating process; 58 59 and then activate the internal temperature detecting b4.04 Parameter copy program. 0: No action 1: The fan operates continuously when the power is on. 1: parameters upload 0~3【0】 2: parameters download 3: parameters download (except the parameters related 6.13 Group b3 to drive type) Details please refer to the Group b3 of function list in b4.05 Display parameters chapter 9. selection 0~7FFFH【1007H】 b4.05 define the parameters that can be displayed by LED in operating status. 6.14 Group b4 b4.00 Key-lock function selection If Bit is 0, the parameter will not be displayed; If Bit is 1, the parameter will be displayed. 0~4【0】 0: The keys on the operation panel are not locked, and all the keys are usable. 1: The keys on the operation panel are locked, and all the keys are unusable. 2: All the keys except for the M (Multi-function)key are unusable. 3: All the keys except for the SHIFT key are unusable. 4: All the keys except for the RUN AND STOP keys are unusable. b4.01 Multi-functional key function 0~5【4】 0: Jog Note: 1: Coast to stop If all the BITs are 0, the drive will display setting 2: Quick stop frequency at stop and display output frequency at 3: Operating commands switchover operating 4: Switch forward/reverse.(Save after power failure) 5: Switch forward/reverse.(Not save after power failure) b4.02 Parameter protection b4.06 Line speed coefficient 0.00~99.99 It is used to multiply the operating frequency and the ratio as the final value to display in the panel. 0~2【0】 0: All parameters are allowed modifying; Displayed value=operating frequency*b4.06 1: Only A0.03 and b4.02 can be modified; b4.07 Rotary speed coefficient 2: Only b4.02 can be modified. It is used to calculate the display value of rotary speed in LED. b4.03 Parameter initialization 0~2【0】 0.000~30.000 Display value=Operating speed*b4.07 0: Parameter adjustable b4.08~b4.15 Reserved 1: Clear fault information in memory 2: Restore to factory settings 59 Reserved 60 6.15 Group C0 Lower limit of frequency~ upper limit of frequency C0.12 Preset frequency 13 Lower limit of frequency~ C0.00 Preset frequency 1 upper limit of frequency 【30.00Hz】 Lower limit of frequency~ upper limit of frequency C0.13 Preset frequency 14 【5.00Hz】 【40.00Hz】 Lower limit of frequency~ C0.01 Preset frequency 2 upper limit of frequency Lower limit of frequency~ upper limit of frequency 【10.00Hz】 C0.14 Preset frequency 15 Lower limit of frequency~ These frequencies will be used in multi-step speed C0.02 Preset frequency 3 upper limit of frequency 【50.00Hz】 operation, refer to the introductions of No.27,28,29 and 【15.00Hz】 30 function of A6.00~A6.07. Lower limit of frequency~ 6.16 Group C1 C0.03 Preset frequency 4 upper limit of frequency 【20.00Hz】 Process close-loop control Lower limit of frequency~ The process closed-loop control type of FV100 is analog close-loop control. Fig.6-40 shows the typical wiring of C0.04 Preset frequency 5 upper limit of frequency analog close-loop control. 【25.00Hz】 Lower limit of frequency~ QF R C0.05 Preset frequency 6 upper limit of frequency AC S input T U V W FV100 【30.00Hz】 PE Xi Lower limit of frequency~ C0.06 Preset frequency 7 upper limit of frequency GND Lower limit of frequency~ C0.07 Preset frequency 8 upper limit of frequency C0.11 Preset frequency 12 +10V AI2 -10V Analog feedback control system: An analog feedback control system uses a pressure C0.08 Preset frequency 9 upper limit of frequency 11 transmitter +10V internal process close-loop Lower limit of frequency~ C0.10 Preset frequency Pressure Fig.6-40 Analog feedback control system with 【40.00Hz】 10 Output AI1 COM 【35.00Hz】 C0.09 Preset frequency P M 【45.00Hz】 transmitter as the feedback sensor of the internal Lower limit of frequency~ close-loop. upper limit of frequency As shown in Fig. 6-40, pressure reference (voltage 【50.00Hz】 signal) is input via terminal AI2, while the feedback pressure value is input into terminal AI1 in the form of Lower limit of frequency~ 4~20mA current signal. The reference signal and upper limit of frequency feedback signal are detected by the analog channel.The 【10.00Hz】 start and stop of the drive can be controlled by terminal Lower limit of frequency~ upper limit of frequency Xi. The above system can also use a TG (speed measuring 【20.00Hz】 generator) in close speed-loop control. 60 61 Note: In the Fig。, KP: proportional gain; Ki: integral gain The reference can also be input via panel or serial port. In Fig. 6-41, refer to C1.00~C1.14 for the definitions of close-loop reference, feedback, error limit and proportional and Integral parameters. Operating principles of internal process close-loop of FV100 is shown in the Fig. 6-41 ε Reference regulation Reference (C 1.05、 C 1.07 ) KP× ( C1.09) + Error limit (C 1.14 ) ε - Regulation (C1.15 ) ε ∑Ki× ( C1.10) + + Feedback regulation ( C1.06、C 1.08) Fig.6-41 Output Feedback Principle diagram of process close-loop control There are two features of internal close-loop of FV100: 4) Set up the integral regulation function and close-loop The relationship between reference and feedback can be frequency presetting function (C1.16~C1.18); defined by C1.05~C1.08 5) Adjust the close-loop filtering time, sampling cycle, For example: In Fig.6-40, if the reference is analog error limit and gain(C1.09~C1.14). signal of -10~10V, the controlled value is 0~1MP, and the signal of pressure sensor is 4~20mA, then the C1.00 Close-loop control function relationship between reference and feedback is shown 0、1【0】 0:Disable. in Fig. 6-42. 1:Enable. Feedbac 20mA C1.01 Reference channel selection 0~3【1】 0: digital input Take the value of C1.03 . 1: AI1 analog input. 4mA -10V Fig.6-42 10V 2: AI2 analog input Referenc 3:AI3 analog voltage input. Reference and feedback After the control type is determined, follow the C1.02 Feedback channel selection procedures below to set close loop parameters. 0: AI1 analog input 1) Determine the close-loop reference and feedback 1: AI2 analog input channel (C1.01 and C1.02); 2: AI1+ AI2 2) The relationship between close-loop reference and 3: AI1-AI2 feedback value (C1.05~C1.08) should be defined for 4: Min{ AI1,AI2} analog close-loop control; 5: Max{ AI1,AI2} 3) Determine the close-loop regulation characteristic, if 6: Pulse DI the relationship between motor speed and the reference is opposite,then set the close-loop Settings of AI are the same as above. regulation characteristic as negative characteristic(C1.15=1). 61 0~5【1】 62 C1.03 Digital setting of reference Note: -10.00~10.00V【0.00】 1.Fig.6-43,0%~100% in X axis is corresponding to This function can realize digital setting of reference via analog input - 10V ~ 10V,10V of analog input is panel or serial port. corresponding to 100%,and-10V is corresponding to C1.04 Close-loop speed reference C1.05 Min reference 0%,6V is corresponding to 80%. 0~39000rpm 2.If the analog type is current input,because of the currentinput range is 4~20mA,then the range of X axis 0.0%~C1.08【0.0%】 is 50%~100%. C1.06 Feedback value corresponding to the Min 3.The adjusted value can be observed in d0.24. 0.0~100.0%【0.0%】 The regulation relationship between C1.06, C1.08(in reference C1.07 Max reference Fig.6-41) and feedback is similar to reference C1.06~100.0% regulation.Its adjusted value can be observed in d0.25. 【100.0%】 C1.08 Feedback value corresponding to the Max C1.09 Proportional gain 0.0~100.0%【100.0%】 KP reference C1.10 Integral gain Ki The regulation relationship between C1.05,C1.07(in C1.11 Differential gain Fig.6-41) and reference is shown in Fig.6-43.When the Kd analog input 6V,if C1.05=0% and C1.07=100%,then C1.12 Sampling cycle T adjusted value is 60%.If C1.05=25% and C1.07= 0.000~10.000【2.000】 0.000~10.000【0.100】 0.000~10.000【0.100】 0.01~50.00s【0.50s】 The bigger the proportional gain of KP, the faster the 100%,then the adjusted value is 46.6%. response, but oscillation may easily occur. Adjusted value If only proportional gain KP is used in regulation, the 100% error cannot be eliminated completely. To eliminate the error, please use the integral gain Ki to form a PI control 60% 46.6% system. The bigger the Ki, the faster the response, but oscillation may easily occur if Ki is too big. 25% 0% 50% The sampling cycle T refers to the sampling cycle of 80% 100% (6V) Analog input feedback value. The PI regulator calculates once in each sampling cycle. The bigger the sampling cycle the slower the response. C1.05=0% C1.07=100% -100% Fig.6-43 C1.05=25% C1.07=100% C1.13 Output filter 0.01~10.00【0.05】 This parameter defines the filter time of the close-loop Regulation curve of reference output (Frequency or torque).The bigger the output filter,the slower the response. 62 63 This function can make the close-loop regulation enter 0.0~20%【2.0%】 C1.14 Error limit This parameter defines the max. deviation of the output stable status quickly. from the reference, as shown in Fig. 6-44. Close-loop When the close-loop function is enabled, the frequency regulator stops operation when the feedback value is will ramp up to the preset close-loop frequency (C1.17) within this range.Setting this parameter correctly is within the Acc time, and then the drive will start helpful to improve the system output accuracy and close-loop operation after operating at the preset stability. frequency for certain time(defined by C1.18). Output frequency Feedback value Error limit Preset frequency Reference Time Output frequency T(time) Holding time of Preset frequency Fig.6-45 Time Fig.6-44 Preset frequency of close-loop operation Note: You can disable the function by set both C1.17 and Error limit C1.18 to 0. C1.15 Close-loop regulation characteristic 0、1【0】 C1.19 Preset close-loop 0: Positive reference 1 Set C1.15 to 0 if the motor speed is required to be C1.20 Preset close-loop increased with the increase of the reference. reference 2 1: Negative Set C1.15 to 1 if the motor speed is required to decrease C1.21 Preset close-loop with the increase of the reference. reference 3 C1.22 Preset close-loop C1.16 Integral regulation selection reference 4 0、1【0】 C1.23 Preset close-loop 0: Stop integral regulation when the frequency reaches reference 5 the upper and lower limits C1.24 Preset close-loop 1: Continue the integral regulation when the frequency reference 6 reaches the upper and lower limits C1.25 Preset close-loop It is recommended to disable the integral regulation for reference 7 the system that requires fast response. C1.26 Preset close-loop reference 8 C1.17 Preset close-loop frequency C1.18 Holding time of Preset close-loop frequency C1.27 Preset close-loop 0.00~1000.0Hz【0.00Hz】 reference 9 C1.28 Preset close-loop 0.0~3600.0s【0.0s】 reference 10 63 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 -10.00~10.00V【0.00V】 64 C1.29 Preset close-loop reference 11 C1.30 Preset close-loop reference 12 C1.31 Preset close-loop reference 13 C1.32 Preset close-loop reference 14 C1.33 Preset close-loop reference 15 will start.When the output frequency is larger than the -10.00~10.00V【0.00V】 sleep level,the timer for sleep latency will stop and clear.If the time of the situation that the output frequency -10.00~10.00V【0.00V】 is lower than the sleep level is longer than sleep latency(C1.37),then the driver will stop.When the actual -10.00~10.00V【0.00V】 feedback value is higher than wake-up level(C1.38),the driver will start again. -10.00~10.00V【0.00V】 In Sleep level (C1.36), 100% is corresponding to the frequency in A0.08. -10.00~10.00V【0.00V】 In Wake-up level (C1.38), 100% is corresponding to 10V or 20mA. Among the close-loop reference selectors, besides the 3 selectors defined by C1.01, the voltage value defined by C1.19~C1.33 can also be used as the close-loop reference. Voltage of preset close-loop reference 1~15 can be selected by terminals, refer to introductions to A6.00~A6.06 for details. The priority preset close-loop reference control is higher than the reference selectors defined by C1.01 C1.34 Close-loop output reversal selection 0、1【0】 Fig.6-46 Sleep Function 0: The close-loop output is negative,the drive will operate at zero frequency. 6.17 Group C2 1: The close-loop output is negative,and the drive operate reverse.If activated,then the the anti-reverse drive will function operate at Simple PLC function is Simple PLC function is used to run different frequency zero and direction in different time automatically,as shown in frequency.Refer to the instructions of A1.12. Fig.6-46 C1.35 Sleep function selection 0,1【0】 0:Disable 1:Enable. C1.36 Sleep level 0.0~100.0%【50.0%】 C1.37 Sleep latency 0.0~600.0s【30.0s】 C1.38 Wake-up level 0.0~100%【50.0%】 As shown in Fig.6-46,when the output frequency is lower than the sleep level(C1.36),timer for sleep latency Fig.6-46 Simple PLC function 64 65 In Fig.6-46, a1~a15 and d1~d15 are the acceleration and deceleration of the steps.f1~f15 and T1~T15 are the setting frequency and operating time of the steps.There parameters are defined in group C2. PLC step finish signal and PLC cycle finish signal can be output with pulse signal which last 500ms by bi-direction open collector output Y1, open collector output Y2 or relay. Set function code as 12 and 13 for parameters A6.14, A6.16 or A6.25. C2.00 Simple PLC operation Fig.6-47 Stop after single cycle 0~1123H【0000】 mode selector 2. Keep final states after single cycle As shown in Fig.6-48, the drive will keep running at the A B C frequency and direction in last step after finishing single D cycle. 0: 1: 2: 3: No function Stop after single cycle Keep final states after single cycle Continuous cycle Start mode 0: Start from first step 1: Start from the step before stop (or alarm). 2: Start from the step and frequency before stop(or alarm) Storage after power off 0: Disable 1: Save the segment,frequency when power off Time unit selector for each step Second Minute 0: 1: Fig.6-48 Keep final states after single cycle 3. Continuous cycle The unit’s place of LED: PLC function running mode As shown in Fig.6-49, the drive will continue next cycle 0: No function. after finishing one cycle, and stop when there is stop Simple PLC function is invalid. command. 1: Stop after single cycle. As shown in Fig.6-47, the drive will stop automatically after finishing one cycle running,the wait for another start signal to startup. Fig.6-49 Continuous cycle 65 66 The ten’s place of LED: Start modes 1: Save the segment frequency after power off 0: Start from first step It will save the PLC operating status including If the drive stop while it was running (Caused by stop step,operating frequency and operating time,then it will command, fault or power failure), then it will start from restart according the the setting in ten’s place of LED first step when it restart. when power on again. 1: Start from the step before stop (or alarm) Thousand’s place of LED: Time unit selector of each If the drive stop while it was running(Caused by stop step command or fault), then it will record the operating time 0: Second of current step,and start from this step and continue the Each steps will use second as the unit of operating time. left operating time when it restart,as shown in Fig.6-50. 1: Minute Each steps will use minute as the unit of operating time. This unit selector is only valid for PLC operating time. C2.01 Step 1 setting mode selector C2.02 Step 1 operating time C2.03 Step 2 setting mode selector C2.04 Step 2 operating time Fig.6-50 Start mode 1 of PLC function C2.05 Step 3 setting mode 2. Start from the step, frequency before stop(or alarm) selector If the drive stop while it was running(Caused by stop C2.06 Step 3 operating time command or fault),it will record the operating time of C2.07 Step 4 setting mode current step and also record the operating frequency,then selector when it restart,it will return to the operating frequency before stop and continue the left operating time,as C2.08 Step 4 operating time shown in Fig.6-51. C2.09 Step 5 setting mode selector C2.10 Step 5 operating time C2.11 Step 6 setting mode selector C2.12 Step 6 operating time C2.13 Step 7 setting mode selector C2.14 Step 7 operating time Fig.6-51 Start mode 2 of PLC function C2.15 Step 8 setting mode Hundred’s place of LED: Save after power off selector 0: Not save The drive will not save the PLC operating status after power off.It will start from first step after power on again. 66 0~323H【0000】 0.0~6500.0【20.0】 0~323H【0000】 0.0~6500.0【20.0】 0~323H【0000】 0.0~6500.0【20.0】 0~323H【0000】 0.0~6500.0【20.0】 0~323H【0000】 0.0~6500.0【20.0】 0~323H【0000】 0.0~6500.0【20.0】 0~323H【0000】 0.0~6500.0【20.0】 0~323H【0000】 C2.16 Step 8 operating time 0.0~6500.0【20.0】 C2.17 Step 9 setting mode 0~323H【0000】 67 The unit’s place of LED: selector 0: Multiple frequency N(N:corresponding to current step)The frequency of current step depends on the multiple frequency N.About the details of multiple frequency setting,please refer to Group C0. 0.0~6500.0【20.0】 C2.18 Step 9 operating time C2.19 Step 10 setting mode 0~323H【0000】 selector 1: Defined by A0.02. 0.0~6500.0【20.0】 C2.20 Step 10 operating time Use A0.02 to set the frequency of current step. C2.21 Step 11 setting mode 0~323H【0000】 selector 2: Multiple closed loop reference N(N:corresponding to current step)The frequency of current step depends on the multiple closed loop reference N.About multiple closed loop setting,please refer to C1.19~C1.33. 0.0~6500.0【20.0】 C2.22 Step 11 operating time C2.23 Step 12 setting mode 0~323H【0000】 selector 3: Defined by C1.01. PLC runs in process closed loop mode,the closed loop 0.0~6500.0【20.0】 C2.24 Step 12 operating time reference is defined by C1.01. C2.25 Step 13 setting mode 0~323H【0000】 selector Ten’s place of LED: 0: Forward 0.0~6500.0【20.0】 C2.26 Step 13 operating time C2.27 Step 14 setting mode Set the direction of current step as forward 1: Reverse 0~323H【0000】 selector C2.28 Step 14 operating time C2.29 Step 15 setting mode selector Set the direction of current step as reverse 0.0~6500.0【20.0】 2: Defined by operation command 0~323H【0000】 The direction of current step is defined by the operation command of terminals. Note: 0.0~6500.0【20.0】 C2.30 Step 15 operating time If the operation direction of current step can not be confirmed,then it will continue the previous direction. C2.01~C2.30 are used to set the operating frequency, direction, Acc/Dec time and operating time for PLC function.Here takes C2.01 as example,as shown in Fig.6-52. A B C 6.18 Group d0 D The parameters of Group d0 are used to monitor some 0: 1: 2: 3: 1: Forward Reverse 2: Defined by operation command 0: Acc/Dec time 1 Acc/Dec time 2 Acc/Dec time 3 Acc/Dec time 4 0: 1: 2: 3: states of drives and motors. Multiple frequency N(N: corresponding to current step) Defined by A0.02cycle Multiple closed-loop reference N (N:corresponding to current step) Defined by C1.01 d0.00 Main reference frequency -300.0~300.0Hz【0.00】 This parameter is used to monitor main reference frequency at normal operation mode. d0.01 Auxiliary reference frequency -300.0~300.0Hz【0.00】 This parameter is used to monitor the auxiliary reference frequency at normal operation mode. Fig.6-52 PLC steps setting d0.02 Preset frequency 67 -300.0~300.0Hz【0.00】 68 This parameter is used to monitor the frequency combined by main reference frequency and auxiliary d0.10 Motor estimated -300.00~300.00Hz reference frequency.Positive indicates running forwards, frequency 【0.00】 negative indicates running reverse. This parameters is used to monitor the estimated motor rotor frequency under the condition of open-loop vector d0.03 Frequency after Acc/Dec control. -300.0~300.0Hz【0.00】 This parameter is used to monitor the drive’s output frequency (include direction) after the drive accelerating or decelerating. d0.04 Output frequency -300.00~300.00Hz frequency 【0.00】 This parameter is used to monitor the actual motor rotor frequency measured by encoder under the condition of -300.0~300.0Hz【0.00】 close-loop vector control. This parameter is used to monitor the drive’s output frequency (include direction). d0.05 Output voltage d0.11 Motor actual 0~800V【0】 d0.12 Bus voltage This parameter is used to monitor the drive’s bus voltage. 0~480V【0】 This parameter is used to monitor the drive’s output d0.13 Drive operation status voltage. d0.06 Output current 0.0~3Ie【0】 A This parameter is used to monitor the drive’s output D BIT0:Decelerating BIT1:Operating at constant speed BIT2:Pre-commutation BIT3:Tuning -300.0%~300.0% 【0.0%】 This parameter is used to monitor the percentage of BIT0:Over-current limiting BIT1:DC over-voltage limiting BIT2:Torque limiting BIT3 Reversed drive’s torque current that corresponding to the motor’s rated current. BIT0:Drive fault BIT1:Speed control BIT2:Reserved BIT3:Reserved d0.08 Magnetic flux current 0.0%~100.0%【0.0】 This parameter is used to monitor the percentage of Fig.6-47 The drive’s operation status drive’s magnetic flux current that corresponding to the motor’s rated current. d0.09 Motor power C BIT0:0:Stop. 1:Run BIT1:0:Forward. 1:Reverse BIT2:Operating at zero frequecy BIT3:Accelerating current. d0.07 Torque current B 0000~FFFFH【0000】 0.0%~200.0%【0.0】 This parameter is used to monitor the percentage of drive’s output power that corresponding to the motor’s rated power. 68 69 d0.14 Input terminals status C d0.19~d0.21 are used to display the percentage of 00~FFH【00】 analog input after regulation. D BIT0:X1terminal status BIT1:X2terminal status BIT2:X3terminal status BIT3:X4terminal status d0.23 AO2 output 0.0%~100.0%【0.0】 output that corresponding to the full range. d0.24 Process close-loop Fig.6-48 Input terminals status reference This parameter is used to display the status of X1~X7. d0.25 Process close-loop 0 indicates OFF status,1 indicates ON status. C 0.0%~100.0%【0.0】 d0.22、d0.23 are used to display the percentage of analog BIT0:X5terminal status BIT1:X6terminal status BIT2:X7terminal status BIT3:Reserved feedback d0.26 Process close-loop 0~1FH【0】 d0.15 Output terminals status d0.22 AO1 output error DD d0.27 Process close-loop output BIT0:Y1 terminal status BIT1:Reserved BIT2:R01 relay status BIT3:Reserved BIT4:Y2 terminal status BIT1: Y2 terminal status -100.0%~100.0%【0.0】 -100.0%~100.0%【0.0】 -100.0%~100.0%【0.0】 -100.0%~100.0%【0.0】 d0.28 Temperature of heatsink 1 0.0~150.0℃【0.0】 d0.29 Temperature of heatsink 2 0.0~150.0℃【0.0】 Temperature of heatsink 1 is the temperature of IGBT Fig.6-49 Output terminal status modules. Different IGBT modules have different This parameter is used to display the status of output over-temperature threshold. terminals.When there is signal output,the corresponding Temperature of heatsink 2 is the temperature of rectifier. bit will be set as 1. The drive of 30kW or below does not detect this temperature. d0.16 AI1 input -10.00~10.00V【0.00】 d0.17 AI2 input -10.00~10.00V【0.00】 d0.18 AI3 input -10.00~10.00V【0.00】 Temperature display range:0~100℃.Accuracy: 5% d0.30 Total conduction time 0~65535 hours【0】 d0.16~d0.18 are used to display the analog input value d0.31 Total operating time 0~65535 hours【0】 before regulation. d0.32 Total fan’s operating time 0~65535 hours【0】 d0.30~d0.32 define the drive’s total conduction time, d0.19 Percentage of AI1 after regulation d0.20 Percentage of AI2 after regulation d0.21 Percentage of AI3 after regulation -100.0%~100.0%【0.0】 operating time and fan’s operating time after production. -100.0%~100.0%【0.0】 d0.33 ASR controller output -300.0~300.0% (Corresponding to rated torque of motor -100.0%~100.0%【0.0】 d0.34 Reference torque 69 -300.0~300.0% 70 (Corresponding to number rated torque of motor d2.02 Custom-made version d0.35 Zero offset of AI1 0~65535 number d0.36 Zero offset of AI2 0~65535 This group of parameters can’t be changed by user. d0.37 Zero offset of AI3 0~65535 d2.03 Load type selection d0.38~d0.45 Reserved Reserved 0: Heavy load G. 0~9999【0】 0~9【0】 1: Light load L, such as fan. d0.35~d0.45 is read only. 2: Serging type B, such as lift. 6.19 Group d1 3: 2-phase output type S. Output power d1.01 Bus voltage of the latest 0~999V【0】 failure d1.02 Actual current of the latest failure d1.03 Operation frequency of the latest failure d1.04 Operation status of the latest failure 4~9: Reserved. 0~50【0】 d1.00 Fault record 1 d2.04 Rated capacity 0~999.9KVA (Factory setting) 0.0~999.9A【0】 d2.05 Rated voltage 0.00~300.0Hz【0.00】 d2.06 Rated current 0~FFFFH【0000】 d1.05 Fault record 2 0~50【0】 d1.06 Fault record 3 0~50【0】 FV100 support 50 kinds of protection alarm and can record the latest three fault code (d1.00,d1.05,d1.06) and bus voltage, current, operation frequency and operation status of the latest fault. Fault record 1 is the latest fault record. See Chapter 7 of failure and alarm information during failures recently occurred for the ease of Trouble Shooting and repair. 6.20 Group d2 d2.00 Serial number 0~FFFF【100】 d2.01 Software version 0.00~99.99【1.00】 70 0~999V (Factory setting) 0~999.9A (Factory setting) 71 Chapter 7 Troubleshooting Table 7-1 list the possible faults of FV100, the fault code varies from E001 to E050. Once a fault occurs, you may check it against the table and record the detailed phenomena before seeking service from your supplier. Table 7-1 Faults and actions Fault code E001 Fault categories Possible reasons for fault Actions Acc time is too short Prolong the Acc time Parameters of motor are wrong Auto-tune the parameters of motor Coded disc breaks down, when PG is running Check the coded disc and the connection Drive power is too small Select a higher power drive V/F curve is not suitable Check and adjust V/F curve, adjust torque boost Deceleration time is too short Prolong the Dec time The load generates energy or the load inertial is too big Connect suitable braking kit Coded disc breaks down, when PG is running Check the coded disc and the connection Drive power is too small Select a higher power drive Acceleration /Deceleration time is too short Prolong Acceleration/ Deceleration time Over-current in Sudden change of load or Abnormal load Check the load constant speed Low AC supply voltage Check the AC supply voltage Coded disc breaks down, when PG is running Check the coded disc and the connection Drive power is too small Select a higher power drive Over voltage Abnormal AC supply voltage Check the power supply during Too short acceleration time Prolong accerlation time Too short Deceleration time (with reference to generated energy) Prolong the deceleration time The load generates energy or the load inertial Connect suitable braking kit Over-current during acceleration Over-current E002 during deceleration E003 operation E004 acceleration E005 Over voltage during deceleration is too big Wrong ASR parameters, when drive run in the vector control mode Refer to A5. ASR parameter seting Acceleration /Deceleration time is too short Prolong Acceleration/ Deceleration time Abnormal AC supply voltage Check the power supply Abnormal change of input voltage Install input reactor Too big load inertia Connect suitable braking kit Over voltage in E006 constant-speed operating process 71 72 Fault code Fault categories Possible reasons for fault Actions Abnormal AC supply voltage E007 Drive’s control power supply over voltage Check the AC supply voltage or seek service Any of phase R, S and T cannot be detected E008 Input phase loss Check the wiring and installation E009 Output phase loss Check the AC supply voltage Any of Phase U, V and W cannot be detected Short-circuit among 3-phase output or line-to-ground short circuit E010 Protections of IGBT act Vent is obstructed or fan does not work Clean the vent or replace the fan Over-temperature Lower the ambient temperature Wires or connectors of control board are loose Check and rewiring Auxiliary power supply is damaged or IGBT driving voltage is too low Check the wiring Seek service Short-circuit of IGBT bridge Seek service Control board is abnormal Seek service Ambient over-temperature Lower the ambient temperature heatsink Vent is obstructed Clean the vent overheat Fan does not work Replace the fan IGBT module is abnormal Seek service Ambient over-temperature Lower the ambient temperature Vent is obstructed Clean the vent Fan does not work Replace the fan Parameters of motor are wrong Auto-tune the parameters of motor Too heavy load Select the drive with bigger power DC injection braking current is too big Reduce the DC injection braking current and prolong IGBT module’s E013 Rewiring, please make sure the insulation of motor is good Refer to E001~E003 phase loss E012 Check the cable and the motor Instantaneous over-current Current waveform distorted due to output E011 Check the drive’s output wiring Rectifier’s heatsink overheat Drive overload 72 73 Fault code Fault categories Possible reasons for fault Actions the braking time E014 E015 E016 E017 E018 E019 E020 E023 Motor over-load Too short acceleration time Prolong acceleration time Low AC supply voltage Check the AC supply voltage Improper V/F curve Adjust V/F curve or torque boost value Improper motor’s overload protection threshold Modify the motor’s overload protection threshold. Motor is locked or load suddenly become too big Check the load Common motor has operated with heavy load at low speed for a long time. Low AC supply voltage Check the AC supply voltage Improper V/F curve Set V/F curve and torque boost value correctly external Terminal used for stopping the drive in equipment fails emergent status is closed EEPROM R/W Use a special motor if the motor is required to operate for a long time. Disconnect the terminal if the external fault is cleared R/W fault of control parameters Press STOP/RST to reset, seek service reserved reserved Low AC supply voltage Check the AC supply voltage Contactor damaged Replace the contactor in main circuit and seek service Soft start resistor is damaged Replace the soft start resistor and seek service Control circuit is damaged Seek service Input phase loss Check the wiring of R, S, T. Current Wires or connectors of control board are loose Check and re-wire detection circuit Auxiliary power supply is damaged Seek service Hall sensor is damaged Seek service fails Amplifying circuit is abnormal Seek service Terrible interference Press STOP/RST key to reset or add a power filter in front of power supply input DSP in control board read/write by mistake Press STOP/RST key or seek service. fault reserved Contactor not closed System interference Parameter copy error Panel’s parameters are not complete or the version of the parameters are not the same as that of the main control board 73 Update the panel’s parameters and version again. First set b4.04 to 1 to upload the parameters and then set b4.04 to 2 or 3 to download 74 the parameters. E024 Panel’s EEPROM is damaged Seek service Improper settings of parameters on the nameplate Set the parameters correctly according to the nameplate Prohibiting contrarotation Auto-tuning during rollback Cancel prohibiting rollback Check the motor’s wiring Auto-tuning fault Overtime of auto-tuning Check the set value of A0.10(upper limiting frequency), make sure if it is lower than the rated frequency or not E025 PG fails With PG vector control, the signal of encoder is lost Check the wiring of the encoder, and re-wiring E026 The load of drive is lost The load is lost or reduced Check the situation of the load E027 Brake unit fault Brake tube is broken Seek service E028~E0 32 Reserved Output terminal of VFD is short circuit to the ground Check the reason E033 E034 Short circuit to the ground The speed is over the limit of deviation E035~E0 39 Reserved E040 SPI-IO error Poor insulation of the motor The motor insulation check whether meet requirements. Improving the performance of the motor insulation. The cable is too long between motor and VFD Add a reactor or a filter at output terminal of VFD Without auto-tuning the parameters of motor when using vector control auto-tuning the parameters The VFD does not match the power of this motor Change the VFD or motor Inappropriate parameters setting for ASR Change the parameter code in Group A5 Circuit of the Input terminal is broken Seek service Note: The short circuit of the brake resistance can lead to the damage of brake unit fault. 74 75 Table 7-2 Abnormal phenomena and handling methods Phenomena Conditions Possible reasons of fault Actions In stopping status, first press ENTER and hold on, then press ∨ 3 times No response Part of the keys or of operation all the keys are panel disabled Operating status cannot be changed Settings of parameters cannot be changed Part of parameters Can not be changed MENU is disabled Panel is locked up continuously to unlock the panel Power-on the drive after it shuts down completely Panel’s cables are not well connected. Check the wiring Panel’s keys are damaged. Replace operation panel or seek service Parameters are not allowed changing during Change the parameters at STOP status operation b4.02 is set to 1 or 2 Set b4.02 to 0 Parameters are actually detected, not allowed changing Do not try to change these parameters, users are not allowed to changed these Panel is locked up See “No response of operation panel” Parameter not displayed when pressing MENU. Input correct user’s password User’s password is required Instead, “0.0.0.0.” Seek service is displayed The drive stops and its “RUN” LED is off, while there is no “STOP” command The drive stops during Motor stops when operating there is no process stopping command, while the drive’s “RUN” LED illuminates and operates at zero frequency The drive does not work The drive does not work and its “RUN” LED is off Fault alarm occurs Find the fault reason and reset the drive AC supply is interrupted Check the AC supply condition Control mode is changed Check the setting of relevant parameters Logic of control terminal changes Check the settings of A6.13 Auto-reset upon a fault Check the setting of auto-reset Stopping command is input from Check the setting of this external external terminal terminal Preset frequency is 0 Check the frequency setting Start frequency is larger than preset frequency Check the start frequency Skip frequency is set incorrectly Check the setting of skip frequency Enable “ Ban forwarding” when run forward Check the set of terminal function Enable “Ban reversing” when run reversely Check the set of terminal function Terminal used for coasting to stop is enabled Check the terminal used for coasting to Terminal used for prohibiting Check the terminal used for prohibiting 75 stop 76 Phenomena Conditions Possible reasons of fault Actions when the “RUN” key is pressed. running running of the drive is enabled. of the drive is enabled. Terminal used for stopping the drive is enabled Check the terminal used for stopping the drive In 3-wire control mode, the terminal used to control the 3-wire operation is not closed. Set and close the terminal Fault alarm occurs C Clear the fault Positive and negative logic of input Check the setting of A6.13 terminal are not set correctly “P.oFF” is reported when the drive begin to run immediately after Transistor or contactor disconnected and overload Since the transistor or contactor is disconnected, the bus voltage drops at heavy load, therefore, the drive displays P.Off, not E018 message power-on. 76 Run the drive until the transistor or contactor is connected. 77 Chapter 8 Maintenance Many factors such as ambient temperature, humidity, dust, vibration, internal component aging, wear and tear will give rise to the occurrence of potential faults. Therefore, it is necessary to conduct routine maintenance to the drives. Notes: As safety precautions, before carrying out check and maintenance of the drive, please ensure that : The drive has been switched off; The charging LED lamp inside the drive is off. Use a volt-meter to test the voltage between terminals (+) and (-) and the voltage should be below 36V. 8.1 Daily Maintenance The drive must be operated in the environment specified in the Section 2.1. Besides, some unexpected accidents may occur during operation. You should maintain the drive conditions according to the table below, record the operation data, and find out problems in the early stage. Table 8-1 Daily checking items Items Instructions Items Cycle Temperature and Thermometer and Operating humidity hygrometer environment Dust and water dripping Any time Gas Drive Motor Vibration and heating Criterion Checking methods -10℃~+40℃, derating at 40℃ Visual inspection ~50℃ olfactometry Any time Touch the case Stable vibration and proper temperature Noise Listen No abnormal sound Heating Touch by hand No overheat Listen Low and regular noise Current meter Within rated range Volt-meter Within rated range Noise Any time Output current Operating status Output voltage parameters Internal temperature Any time Thermometer Temperature rise is less than 35℃ 8.2 Periodical Maintenance Customer should check the drive every 3 months or 6 months according to the actual environment. Notes: 1. Only trained personnel can dismantle the drive to replace or repair components; 2. Don't leave metal parts like screws or pads inside the drive; otherwise the equipment may be damaged. 77 78 General Inspection: 1. Check whether the screws of control terminals are loose. If so, tighten them with a screwdriver; 2. Check whether the main circuit terminals are properly connected; whether the mains cables are over heated; 3. Check whether the power cables and control cables are damaged, check especially for any wear on the cable tube; 4. Check whether the insulating tapes around the cable lugs are stripped; 5. Clean the dust on PCBs and air ducts with a vacuum cleaner; 6. For drives that have been stored for a long time, it must be powered on every 2 years. When supplying AC power to the drive, use a voltage regulator to raise the input voltage to rated input voltage gradually. The drive should be powered for 5 hours without load. 7. Before performing insulation tests, all main circuit input/output terminals should be short-circuited with conductors. Then proceed insulation test to the ground. Insulation test of single main circuit terminal to ground is forbidden; otherwise the drive might be damaged. Please use a 500V Mega-Ohm-Meter. 8. Before the insulation test of the motor, disconnect the motor from the drive to avoid damaging it. Note: Dielectric Strength test of the drive has already been conducted in the factory. Do not do the test again, otherwise, the internal components might be damaged. Using different component to substitute the original component may damage the driver. 8.3 Replacing Wearing Parts The components that are easily damaged are: cooling fan and electrolytic capacitors of filters. Their lifetime depends largely on their application environment and preservation. Normally, lifetime is shown in following table. Table 8-2 Lifetime of components Components Lifetime Fan 3~40,000 hours electrolytic capacitor 4~50,000 hours Relay About 100,000 times You can decide the time when the components should be replaced according to their service time. 1.Cooling fan Possible cause of damages: wear of the bearing, aging of the fan vanes. Criteria:After the drive is switched off, check whether abnormal conditions such as crack exists on fan vanes and other parts. When the drive is switched on, check whether drive running is normal, and check whether there is any abnormal vibration. 2. Electrolytic capacitors Possible cause of damages: high ambient temperature, aging of electrolyte and large pulse current caused by rapid changing loads. Criteria: Check if there is any leakage of liquids. Check if the safety valve protrudes. Measure static capacitance and insulation resistance. 3.Relay Possible cause of damages: corrosion, frequent-switching. Criteria: Check whether the relay has open and shut failure. 78 79 8.4 Storage The following points must be followed for the temporary and long-term storage of drive: 1. Store in locations free of high temperature, humidity, dust, metal powder, and with good ventilation. 2. Long-term storage will cause the deterioration of electrolytic capacitors. Therefore, the drive must be switched on for a test within 2 years at least for 5 hours. The input voltage must be boosted gradually by the voltage regulator to the rated value. 79 80 Chapter 9 List of Parameters FV100 series VFD’s parameters are organized in groups. Each group has several parameters that are identified by “Group No.+ Function Code. There are AX,YZ letters in other content in this manual,it indicate the YZ function code in group X.For example,“A6.08” belongs to group A6 and its function code is 8. The parameter descriptions are listed in the tables below. Table 9-1 Descriptions of Function Code Parameter Structure Table No. Name Description 1 Function code The number of function code 2 Name The name of function code 3 Setting range The setting range of parameters. 4 Unit The minimum unit of the setting value of parameters. 5 Factory setting The setting value of parameters after the product is delivered The “modification” column in the parameter table means whether the parameter can be modified. “○”Denotes the parameters can be modified during operation or at STOP state; “×”:Denotes the parameters cannot be modified during operating; 6 Modification “* ”:Denotes the parameters are actually detected and cannot be revised; “—”:Denotes the parameters are defaulted by factory and cannot be modified ; (When you try to modify some parameters, the system will check their modification property automatically to avoid mis-modification.) Note: 1.Parameter settings are expressed in decimal (DEC) and hexadecimal (HEX). If the parameter is expressed in hexadecimal, the bits are independent to each other.The value of the bits can be 0~F. 2.“Factory settings” means the default value of the parameter. When the parameters are initialized, they will resume to the factory settings. But the actual detected or recorded parameters cannot be initialized; Table 9-2 List of Parameters Function code Name Descriptions Unit Factory setting Modif. Setting range Group A0:Basic operating parameters A0.00 User password 0:No password protection. 1 0 ○ 0~FFFF 1 2 × 0~2 Others:Password protection. A0.01 Control mode 0:Vector control without PG 1:Vector control with PG 2: V/F control 80 81 Function code A0.02 Factory Descriptions Unit Main reference 0:Digital setting 1 0 ○ 0~5 frequency selector 1:AI1 A0.11~A0.10 0.01Hz 50.00 ○ 0~30000 Methods of 0:Panel control 1 1 ○ 0~2 inputting operating 1:Terminal control 1 0 ○ 0~1 0.1S 22KW or ○ 0~60000 ○ 0~60000 setting Modif. Setting Name range 2:AI2 3:AI3 4:Set via DI terminal(PULSE) 5:Reserved A0.03 Set the operating frequency in digital mode A0.04 commands A0.05 Set running 2:Communication control 0:Forward 1:Reverse direction A0.06 Acc time 1 0.0~6000.0 below:6.0S 30KW~45K W:20.0S 45KW or above:30.0S A0.07 Dec time 1 0.0~6000.0 0.1S 22KW or below:6.0S 30KW~45K W:20.0S 45KW or above:30.0S A0.08 A0.09 Max. output upper limit of frequency A0.11~ frequency 300.00Hz Max. output 0~480 0.01Hz 50.00 × 0~30000 1V VFD’s rated × 0~480 voltage A0.10 Upper limit of values A0.11~A0.10 0.01Hz 50.00 ○ 0~30000 0.00~A0.11 0.01Hz 0.00 ○ 0~30000 Basic operating 0.00~Max.output frequency 0.01Hz 50.00 ○ 0~30000 frequency A0.08 frequency A0.11 Lower limit of frequency A0.12 81 82 Function code A0.13 Name Descriptions Unit Torque boost 0.0%(Auto),0.1%~30.0% 0.1% Factory setting Modif. Setting range 0.0% ○ 0~300 1 0 × 0~2 Group A1:Start and stop parameters A1.00 Starting mode 0 Start from the starting frequency 1 Brake first and then start 2 Start on the fly(including direction judgement), start at starting frequency A1.01 Starting frequency 0.00~60.00Hz 0.01Hz 0.00Hz ○ 0~6000 A1.02 Holding time of 0.00~10.00s 0.01s 0.00s ○ 0~1000 DC injection 0.0%~100.0% drive’s rated 0.1% 0.0% ○ 0~1000 braking current at current 0.01s 0.00s ○ 0~3000 1 0 × 0~2 0.00~60.00Hz 0.01Hz 0.00Hz ○ 0~6000 0.00~10.00s 0.01s 0.00s ○ 0~1000 DC injection 0.0%~100.0% drive’s rated 0.1% 0.0% ○ 0~1000 braking current at current 0.01s 0.00s ○ 0~3000 1 0 × 0~1 0.1s 0.0s ○ 0~100 starting frequency A1.03 start A1.04 DC injection 0.00(No action) braking time at 0.01~30.00s start A1.05 Stopping mode 0:Dec-to-stop 1:Coast-to-stop 2:Dec-to-stop+DC injection braking A1.06 DC injection braking initial frequency at stop A1.07 Injection braking waiting time at stop A1.08 stop A1.09 DC injection 0.0(No action) braking time at 0.01~30.00s stop A1.10 A1.11 Restart after power 0:Disable failure 1:Enable Delay time for 0.0~10.0s 82 83 Function code Name Factory Unit Anti-reverse 0:Disabled 1 0 × 0~1 running function 1:Enabled (It will operate at zero 0.00~360.00s 0.01s 0.00s ○ 0~36000 Switch mode of 0: Switch when pass 0Hz 1 0 × 0~1 run reverse/ 1: Switch when pass starting 0.00~150.00Hz 0.01Hz 0.10Hz × 0~15000 650~750V 1 720 × 650~750 0:Disable 1 0 × 0~1 0.0~100.0% 0.1% 80.0% ○ 0~1000 Restart mode 0: Current finding mode 1 0 × 0~2 selection for power 1: Vector tracking mode failure 2: Depend on the parameter 1 0 ○ 0~5 1 0 ○ 0~3 setting Modif. Setting Descriptions range restart after power failure A1.12 frequency when input a reverse command) A1.13 Delay time of run reverse/forward A1.14 forwar(Reserved) frequency A1.15 Detecting frequency of stop A1.16 Action voltage of braking unit A1.17 Dynamic braking 1:Enable A1.18 Ratio of working time of braking unit to drive’s total working time A1.19 A1.00 Group A2:Frequency setting A2.00 Auxiliary 0: No auxiliary reference reference frequency frequency selector 1: AI1 2: AI2 3: AI3 4: Set by DI (PULSE)terminal 5: output by PID process A2.01 Main and auxiliary 0: + reference 1:- frequency 2 : MAX ( Main reference , 83 84 Function code Name Descriptions Unit calculation Auxiliary reference) Factory setting Modif. Setting range 3 : MIN ( Main reference , Auxiliary reference) A2.02 UP/DN rate 0.01~99.99Hz/s 0.01 1.00 ○ 1~9999 A2.03 UP/DN regulating Unit’s place of LED: 1 000 ○ 0~111H control 0: Save reference frequency upon 0.10~50.00Hz 0.01Hz 5.00 ○ 10~5000 0.0~100.0s 0.1s 0.0 ○ 0~1000 power outage 1: Not save reference frequency upon power outage. Ten’s place of LED: 0: Hold reference frequency at stop 1: Clear reference frequency at stop Hundred’s place of LED: 0: UP/DN integral time valid 1: UP/DN speed value A2.04 Jog operating frequency A2.05 Interval of Jog operation A2.06 Skip frequency 1 0.00~300.00Hz 0.01Hz 0.00 × 0~30000 A2.07 Range of skip 0.00~30.00Hz 0.01Hz 0.00 × 0~3000 frequency 1 A2.08 Skip frequency 2 0.00~300.00Hz 0.01Hz 0.00 × 0~30000 A2.09 Range of skip 0.00~30.00Hz 0.01Hz 0.00 × 0~3000 frequency A2.10 Skip frequency 3 0.00~300.00Hz 0.01Hz 0.00 × 0~30000 A2.11 Range of skip 0.00~30.00Hz 0.01Hz 0.00 × 0~3000 0000 ○ 0~3333H frequency 3 Group A3:Setting curve A3.00 Reference LED unit’s place: AI1 curve frequency selection curve selection 0: Curve 1 1:Curve 2 2:Curve 3 84 1 85 Function code Name Descriptions Unit Factory setting Modif. Setting range 3:Curve 4 LED ten’s place: AI2 curve selection 0:Curve 1 1:Curve 2 2:Curve 3 3:Curve 4 LED hundred’s place: AI3 curve selection 0:Curve 1 1:Curve 2 2:Curve 3 3:Curve 4 LED thousand’s place:Pulse input curve selection 0:Curve 1 1:Curve 2 2:Curve 3 3:Curve 4 A3.01 Max reference of A3.03~110.00% 0.01% 100.00% ○ 0~11000 Actual value Reference frequency: 0.01% 100.00% ○ 0~10000 corresponding to 0.0~100.00%Fmax the Max reference Torque:0.0~300.00%Te 0.0%~A3.01 0.01% 0.00% ○ 0~11000 The same as A3.02 0.01% 0.00% ○ 0~10000 A3.07~110.00% 0.01% 100.00% ○ 0~11000 The same as A3.02 0.01% 100.00% ○ 0~10000 curve 1 A3.02 of curve 1 A3.03 Min reference of curve 1 A3.04 Actual value corresponding to the Min reference of curve 1 A3.05 Max reference of curve 2 A3.06 Actual value corresponding to 85 86 Function code Name Factory Unit 0.0%~A3.05 0.01% 0.00% ○ 0~11000 The same as A3.02 0.01% 0.00% ○ 0~10000 A3.11~110.00% 0.01% 100.00% ○ 0~11000 The same as A3.02 0.01% 100.00% ○ 0~10000 0.0%~A3.09 0.01% 0.00% ○ 0~11000 The same as A3.02 0.01% 0.00% ○ 0~10000 A3.15~110.00% 0.01% 100.00% ○ 0~11000 The same as A3.02 0.01% 100.00% ○ 0~10000 A3.17~A3.13 0.01% 100.00% ○ 0~11000 The same as A3.02 0.01% 100.00% ○ 0~10000 A3.19~A3.15 0.01% 0.00% ○ 0~11000 setting Modif. Setting Descriptions range the Max reference of curve 2 A3.07 Min reference of curve 2 A3.08 Actual value corresponding to the Min reference of curve 2 A3.09 Max reference of curve 3 A3.10 Actual value corresponding to the Max reference of curve 3 A3.11 Min reference of curve 3 A3.12 Actual value corresponding to the Min reference of curve 3 A3.13 Max reference of curve 4 A3.14 Actual value corresponding to the Max reference of curve 4 A3.15 Reference of inflection point 2 of curve 4 A3.16 Actual value corresponding to the Min reference of inflection point 2 of curve 4 A3.17 Reference of Inflection point 1 of curve 4 86 87 Function code A3.18 Factory Descriptions Unit Actual value The same as A3.02 0.01% 0.00% ○ 0~10000 0.0%~A3.17 0.01% 0.00% ○ 0~11000 The same as A3.02 0.01% 0.00% ○ 0~10000 Characteristic LED unit’s place: Characteristic 1 0000 ○ 0000~ selection of curve choice of curve 1 2222H 0: set 0 Hz when frequency < 0 【0000】 setting Modif. Setting Name range Corresponding to the Min reference of inflection point 1 of curve 4 A3.19 Min reference of curve 4 A3.20 Actual value Corresponding to the Min reference of curve 4 A3.21 Hz 1: symmetrical about origin 2 :absolute value LED unit’s place: Characteristic choice of curve 2 0: set 0 Hz when frequency < 0 Hz 1: symmetrical about origin 2: absolute value LED hundred’s place: Characteristic choice of curve 3 0: set 0 Hz when frequency < 0 Hz 1: symmetrical about origin 2: absolute value LED thousand’s place: Characteristic choice of curve 4 0: set 0 Hz when frequency < 0 Hz 1: symmetrical about origin 2 :absolute value Group A4:Acc/Dec parameters A4.00 Acc/Dec mode 1 0:Linear Acc/Dec 87 0 × 0~1 88 Function code Name Descriptions Unit Factory setting Modif. Setting range 1:S curve A4.01 Acc time 2 0.0~6000.0 0.1S 20.0S ○ 0~60000 A4.02 Dec time 2 0.0~6000.0 0.1S 20.0S ○ 0~60000 A4.03 Acc time 3 0.0~6000.0 0.1S 20.0S ○ 0~60000 A4.04 Dec time 3 0.0~6000.0 0.1S 20.0S ○ 0~60000 A4.05 Acc time 4 0.0~6000.0 0.1S 20.0S ○ 0~60000 A4.06 Dec time 4 0.0~6000.0 0.1S 20.0S ○ 0~60000 A4.07 S curve 10.0%~50.0%(Acc time) acceleration A4.07+ A4.08≤90% 0.1% 20.0% ○ 100~500 0.1% 20.0% ○ 100~700 0.1% 20.0% ○ 100~500 0.1% 20.0% ○ 100~700 ‐ ‐ ‐ ‐ 0.01Hz 0.00Hz × 0~30000 ‐ ‐ ‐ ‐ starting time A4.08 S curve 10.0%~70.0%(Acc time) acceleration A4.07+ A4.08≤90% ending time A4.09 S curve 10.0%~50.0%(Dec time) deceleration A4.09+ A4.10≤90% starting time A4.10 S curvede 10.0%~70.0%(Dec time) celeration ending A4.09+ A4.10≤90% time A4.11~A4. Reserved ‐ 21 A4.22 A4.22 Switch frequency for Acc/Dec time 1 and Acc/Dec time 2. A4.23~A4. Reserved 0.00~300.00Hz 【000.00】 Acc/Dec time 2 is selected when output frequency is less than A4.22 ‐ 25 Group A5:Control parameters A5.00 Speed/torque 0:Speed control mode 1 0 × 0~1 control mode 1:Torque control mode A5.01 ASR1-P 0.1~200.0 0.1 20.0 ○ 1~2000 A5.02 ASR1-I 0.000~10.000S 0.001S 0.200s ○ 0~10000 A5.03 ASR1 output filter 0~8(Corresponding to 1 0 ○ 0~8 0~2^8/10ms) A5.04 ASR2-P 0.1~200.0 0.1 20.0 ○ 1~2000 A5.05 ASR2-I 0.000~10.000S 0.001S 0.200s ○ 0~10000 88 89 Function code A5.06 Factory Descriptions Unit ASR2 output filter 0~8(Corresponding to 1 0 ○ 0~8 0.0%~100.0% 0.1 10.0% ○ 0~1000 0.0%~+100.0% 0.1% 100.0% ○ 0~1000 0.0%~+100.0% 0.1% 100.0% ○ 0~1000 0.0%~+300.0% 0.1% 180.0% ○ 0~3000 0.0%~+300.0% 0.1% 180.0% ○ 0~3000 Reference torque 0:Digital setting 1 0 × 0~4 selection 1:AI1 -300.0%~+300.0% 0.1% 0.0% ○ 0~6000 0%~+300.0% Initial torque 0.1% 100.0% × 0~3000 0~1000mS 1 0 × 0~1000 0~65535mS 1mS 0 × 0~65535 setting Modif. Setting Name range 0~2^8/12.5ms) A5.07 ASR1/2 switching frequency A5.08 Maximum speed limit for forward running when torque control A5.09 Maximum speed limit for reverse running when torque control A5.10 Driving torque limit A5.11 Braking torque limit A5.12 2:AI2 3:AI3 4:Pulse DI terminal setting A5.13 Digital reference torque A5.14 Speed→Torque switching point A5.15 Speed/torque switching delay time A5.16 Reference torque filtering time A5.17 ACR-P 1~5000 1 1000 ○ 1~5000 A5.18 ACR-I 0.5~100.0mS 0.1 8.0 ○ 5~1000 0 × 0~47 Group A6:Control terminals parameters A6.00~A Multi-function 0:No function A6.06 terminal X1~X7 1:Forward 1 89 90 Function code Name Descriptions Unit 2:Reverse 3:Forward jog operation 4:Reverse jog operation 5:3-wire operation control 6:External RESET signal input 7:External fault signal input 8:External interrupt signal input 9:Drive operation prohibit 10:External stop command 11:DC injection braking command 12:Coast to stop 13:Frequency ramp up (UP) 14:Frequency ramp down (DN) 15:Switch to panel control 16:Switch to terminal control 17:Switch to communication control mode 18:Main reference frequency via AI1 19:Main reference frequency via AI2 20:Main reference frequency via AI3 21:Main reference frequency via DI 22:Auxiliary reference frequency invalid 23:Auxiliary reference frequency via AI1 (Reserved) 24:Auxiliary reference frequency via AI2 (Reserved) 25:Auxiliary reference frequency via AI3 (Reserved) 90 Factory setting Modif. Setting range 91 Function code Name Descriptions Unit Factory setting Modif. Setting range 26:Auxiliary reference frequency via DI (Reserved) 27:Preset frequency 1 28:Preset frequency 2 29:Preset frequency 3 30:Preset frequency 4 31:Acc/Dec time 1 32:Acc/Dec time 2 33:Multiple close-loop reference selection 1 34:Multiple close-loop reference selection 2 35:Multiple close-loop reference selection 3 36:Multiple close-loop reference selection 4 37:Forward prohibit 38:Reverse prohibit 39:Acc/Dec prohibit 40:Process close-loop prohibit 41:Speed/torque control switching terminal 42:Main frequency switch to digital setting 43:PLC pause 44:PLC prohibit 45:PLC stop memory clear 46:Reserved 47:Reserved Others:Reserved A6.08 Terminal filter 0~500ms 1 10 ○ 0~500 A6.09 Terminal control 0:2-wire operating mode 1 1 0 × 0~3 mode selection 1:2-wire operating mode 2 2:3-wire operating mode 1 91 92 Function code Name Descriptions Unit Factory setting Modif. Setting range 3:3-wire operation mode 2 A6.10 Max. frequency of 0.1~100.0(Max.100k) 0.1kHz 10.0 ○ 1~1000 input pulse Only valid when X7 is defined as 1 0 ○ 0~2 0.00~10.00s 0.01s 0.05 ○ 0~1000 Input terminal’s Binary setting 1 00 ○ 0~FFH positive and 0:Positive logic: Terminal Xi is negative logic enabled if it is connected to 1 0 × 0~20 pulse input. A6.11 Center point of 0:No center point pulse setting 1:Center point mode 1,the center selection point is(A6.10)/2.It is positive when frequency less than center point. 2:Center point mode 2.The center point is (A6.10)/2.It is negative when frequency less then center point. A6.12 Filter of pulse input A6.13 corresponding common terminal, and disabled if it is disconnected. 1:Negative logic: Terminal Xi is disabled if it is connected to corresponding common terminal, and enabled is it is disconnected. Unit’s place of LED: BIT0~BIT3:X1~X4 Ten’s place of LED: BIT0~BIT2:X5~X7 A6.14 Bi-direction 0: Running signal(RUN) pen-collector 1:Frequency arriving signal(FAR) output terminal Y1 2: Frequency detection threshold (FDT1) 3: Frequency detection threshold (FDT2) 4: Overload detection signal(OL) 5: Low voltage signal(LU) 92 93 Function code Name Descriptions Unit Factory setting Modif. Setting range 6: External fault stop signal(EXT) 7: Frequency high limit(FHL) 8: Frequency low limit(FLL) 9: Zero-speed running 10: Terminal X1 (Reserved) 11: Terminal X2(Reserved) 12: PLC running step complete signal 13: PLC running cycle complete signal 14: Reserved 15: Drive ready (RDY) 16: Drive fault 17: Switching signal of host 18: Reserved 19: Torque limiting 20:Drive running forward/reverse Others: Reserved A6.15 A6.16 Reserved 1 1 × 0~20 The same as A6.14 1 16 × 0~20 Reserved - - ‐ - 0.1~10.0S 0.1S 0.1 × 0~20 Reserved - - - - Output terminal’s Binary setting: 1 0 ○ 0~1FH positive and 0: Terminal is enabled if it is negative logic connected to Corresponding Output functions of relay R1 A6.17 A6.18 Delay of relay R1 A6.19 A6.20 common terminal, and disabled if it is disconnected. 1: Terminal is disabled if it is connected to corresponding common terminal, and enabled is it is disconnected. Unit’s place of LED: BIT0~BIT3:Y1、R1 Ten’s place of LED: 93 94 Function code Name Descriptions Unit Factory setting Modif. Setting range BIT0:Y2 A6.21 Frequency arriving 0.00~300.00Hz 0.01Hz 2.50Hz ○ 0~30000 signal (FAR) A6.22 FDT1 level 0.00~300.00Hz 0.01Hz 50.00Hz ○ 0~30000 A6.23 FDT1 lag 0.00~300.00Hz 0.01Hz 1.00Hz ○ 0~30000 A6.24 FDT2 level 0.00~300.00Hz 0.01Hz 25.00Hz ○ 0~30000 A6.25 FDT2 lag 0.00~300.00Hz 0.01Hz 1.00Hz ○ 0~30000 A6.26 Virtual terminal Binary setting 1 00 ○ 0~FFH setting 0:Disable 1 0 ○ 0~88 1:Enable Unit’s place of LED: BIT0~BIT3:X1~X4 Ten’s place of LED: BIT0~BIT2:X5~X7 A6.27 Y2 terminal output 0~50:Y2 is used as Y terminal output. 51~88:Y2 function 0:Running signal(RUN) 1:frequency arriving signal(FAR) 2:frequency detection threshold (FDT1) 3:frequency detection threshold (FDT2) 4:overload signal(OL) 5:low voltage signal(LU) 6:external fault signal(EXT) 7:frequency high limit(FHL) 8:frequency low limit(FLL) 9:zero-speed running 10:Terminal X1(Reserved) 11:Terminal X2(Reserved) 12:PLC running step complete signal 13:PLC running cycle complete signal 94 95 Function code Name Descriptions Unit Factory setting Modif. Setting range 14:Reserved 15:Drive ready (RDY) 16:Drive fault 17:Switching signal of host 18:Reserved 19:Torque limiting 20:Drive running forward/reverse 21~50:Reserved 51:Output frequency(0~ Max. output frequency) 52:Preset frequency(0~ Max. output frequency) 53:Preset frequency (After Acc/Dec)(0~ Max. output frequency) 54:Motor speed(0~ Max. speed) 55:Output current(0~2*Iei) 56:Output current(0~2*Iem) 57:Output torque(0~3*Tem) 58:Output power(0~2*Pe) 59:Output voltage(0~1.2*Ve) 60:Bus voltage(0~800V) 61:AI1 62:AI2 63:AI3 64:DI pulse input 65:Percentage of host(0~4095) 66~88:Reserved A6.28 Max. output pulse 0.1~100.0(Max.100.0k) 0.1kHz 10.0 ○ 1~1000 Center point of 0:No center point 1 0 ○ 0~2 pulse output 1:Center point mode 1,the center frequency A6.29 selection point is(A6.26)/2.It is positive 95 96 Function code Name Descriptions Unit Factory setting Modif. Setting range when frequency less than center point. 2:Center point mode 2.The center point is (A6.26)/2.It is negative when frequency less then center point. A6.30 Functions of 0:No function 1 0 ○ 0~36 terminal AO1 1:Output frequency(0~ Max. Same as above. 1 0 ○ 0~36 output frequency) 2:Preset frequency(0~ Max. output frequency) 3:Preset frequency(After Acc/Dec)(0~ Max. output frequency) 4:Motor speed(0~ Max. speed) 5:Output current(0~2*Iei) 6:Output current(0~2*Iem) 7:Output torque(0~3*Tem) 8:Output power(0~2*Pe) 9:Output voltage(0~1.2*Ve) 10:Bus voltage(0~800V) 11:AI1 12:AI2 13:AI3 14:DI pulse input 15:Percentage of host(0~4095) 16~36:Reserved A6.31 Functions of terminal AO2 A6.32 Gain of AO1 0.0%~200.0% 0.1% 100.0% ○ 0~2000 A6.33 Zero offset -100.0%~100.0% 0.1% 0.0 ○ 0~2000 calibration of AO1 A6.34 Gain of AO2 0.0%~200.0% 0.1% 100.0% ○ 0~2000 A6.35 Zero offset -100.0%~100.0% 0.1% 0.0 ○ 0~2000 96 97 Function code Name Descriptions Unit Factory setting Modif. Setting range calibration of AO2 A6.36 AI1 filter 0.01~10.00s 0.01s 0.05 ○ 1~1000 A6.37 AI2 filter 0.01~10.00s 0.01s 0.05 ○ 1~1000 A6.38 AI3 filter 0.01~10.00s 0.01s 0.05 ○ 1~1000 A6.39 Analog input zero 0~1 1 0 ○ 0~1 offset calibration A6.40 AI1 gain 0.00%~200% 0.01% 110% ○ 1~11000 A6.41 AI2 gain 0.00%~200% 0.01% 110% ○ 1~11000 A6.42 AI3 gain 0.00%~200% 0.01% 110% ○ 1~11000 A6.43~A Reserved - ‐ ‐ ‐ ‐ 6.56 Group A7:PG Parameters A7.00 PG type 1 0 ○ 0~3 1~10000 1 2048 ○ 1~10000 0:A phase lead B phase 1 0 × 0~1 1 30H ○ 0~99H 0.1s 0.0 ○ 0~100 0.001 1 ○ 0~65535 0000 × 0~1111H 0:ABZ incremental type 1:UVW incremental type 2~3:Reserved. A7.01 Number of pulses per revolution of PG A7.02 Direction of PG 1:B phase lead A phase A7.03 Encoder signal Unit’s place of LED: filter number 0~9 high-speed filter Ten’s place of LED: 0~9 low-speed filter A7.04 A7.05 PG disconnection 0.0:Disable detecting time 0.1~10.0 Reduction rate of 0.001~65.535 motor and encoder Group A8:Fault parameters A8.00 Protective action Unit’s place of LED: of relay Action selection for 1 under-voltage fault indication. 0:Disable 1:Enable Ten’s place of LED: Action selection for auto reset 97 98 Function code Name Descriptions Unit Factory setting Modif. Setting range interval fault indication. 0:Disable 1:Enable Hundred’s place of LED: Selection for fault locked function 0:Disable 1:Enable Thousand’s place of LED: Reserved A8.01 Fault masking Unit’s place of LED: selection 1 Communication fault masking 1 2000 × 0~2222H 1 00 × 0~22H selection Ten’s place of LED: Relay fault masking selection Hundred’s place of LED: EEPROM fault masking selection Thousand’s place of LED: Reserved 0:Disable.Stop when fault happen 1:Disable.Continue operating when fault happen 2:Enable A8.02 Fault masking Unit’s place of LED: selection 2 Open phase fault masking selection for input Ten’s place of LED: Open phase fault masking selection for output hundred’s place of LED: fault masking selection for over limit of deviation of speed thousand’s place of LED: fault masking selection for module’s heatsink overheat 0:Disable.Stop when fault happen 1:Disable.Continue operating 98 99 Function code Name Descriptions Unit Factory setting Modif. Setting range when fault happen 2:Enable A8.03 Motor overload 0: Disabled protection mode 1:Common mode (with low speed selection compensation) 1 1 × 0~2 1 0 × 0~100 2: Variable frequency motor (without low speed compensation) A8.04 Auto reset times 0:No function 1~100:Auto reset times Note: The IGBT protection (E010) and external equipment fault (E015) cannot be reset automatically. A8.05 Reset interval 2.0~20.0s/time 0.1s 5.0s × 20~200 A8.06 Fault locking 0:Disable. 1 0 × 0~1 function selection. 1:Enable. Group b0:Motor parameters b0.00 Rated power 0.4~999.9KW 0.1 0 × 4~9999 b0.01 Rated voltage 0~ rated voltage of drive 1 0 × 0~999 b0.02 Rated current 0.1~999.9A 0.1A Dependent × 1~9999 × 100~3000 on drive’s model b0.03 Rated frequency 1.00~300.00Hz 0.01Hz Dependent on drive’s 0 model b0.04 Number of 2~24 2 4 × 2~24 polarities of motor b0.05 Rated speed 0~60000RPM 1RPM 1440RPM × 0~60000 b0.06 Resistance of 0.00%~50.00% 0.01% Dependent × 0~5000 × 0~5000 × 0~5000 stator %R1 on drive’s model b0.07 Leakage 0.00%~50.00% 0.01% inductance %Xl Dependent on drive’s model b0.08 Resistance of rotor 0.00%~50.00% 0.01% %R2 Dependent on drive’s 99 100 Function code Name Descriptions Unit Factory setting Modif. Setting range model b0.09 Exciting 0.0%~2000.0% 0.1% inductance %Xm Dependent × 0~20000 × 1~9999 on drive’s model b0.10 Current 0.1~999.9A 0.1A without load I0 Dependent on drive’s model b0.11 Auto-tuning 0: Auto-tuning is disabled 1 0 × 0~3 20.0%~110.0% 0.1% 100.0% × 200~1100 0~6000.0 0.1s 0.0s × 0~60000 0~255 1 10 ○ 0~255 1 0 × 0~3 b1.03~A0.08 0.01Hz 0.00Hz × 0~30000 b1.04~100.0% 0.1% 0.0% × 0~1000 b1.05 ~b1.01 0.01Hz 0.00Hz × 0~30000 b1.06~b1.02 0.1% 0.0% × 0~1000 0.00~b1.03 0.01Hz 0.00Hz × 0~30000 0~b1.04 0.1% 0.0% × 0~1000 1: Stationary auto-tuning (Start auto-tuning to a standstill motor) 2: Rotating auto-tuning 3:Reserved. b0.12 Motor’s overload protection coefficient b0.13 Motor’s overload protection time b0.14 Oscillation inhibition coefficient Group b1:V/F parameters b1.00 V/F curve setting 0:V/F curve is defined by user 1:2-order curve 2:1.7-order curve 3:1.2-order curve b1.01 V/F frequency value F3 b1.02 V/F voltage value V3 b1.03 V/F frequency value F2 b1.04 V/F voltage value V2 b1.05 V/F frequency value F1 b1.06 V/F voltage value 100 101 Function code Name Factory Unit Cut-off point used 0.0%~50.0%( Corresponding to 0.1% 10.0% ○ 0~500 for manual torque A0.12) 1 2 × 0~2 setting Modif. Setting Descriptions range V1 b1.07 boost b1.08 AVR function 0:Disable 1:Enable all the time 2:Disabled in Dec process b1.09 VF Output Voltage 0:None Selection 1:AI1 1 0 × 0~3 1 0 × 0~3 2:AI2 3:Reserved b1.10 VF Output Voltage 0:None Offset Selection 1:AI1 2:AI2 3:Reserved Group b2:Enhanced parameters b2.00 Carrier wave 2.0~15.0KHz 0.1 8.0 ○ 20~150 Auto adjusting of 0:Disable 1 1 ○ 0~1 CWF 1:Enable Voltage adjustment Unit’s place of LED: 1 001 × 0~111H selection Over-voltage at stall Selection frequency b2.01 b2.02 0:Disable(When install brake resistor) 1:Enable Ten’s place of LED: Not stop when instantaneous stop function selection 0:Disable 1:Enable(Low voltage compensation) Hundred’s place of LED: Overmodulation selection 0:Disable 1:Enable 101 102 Function code b2.03 Name Descriptions Unit Overvoltage point 120.0%~150.0%Udce 0.1% Factory setting 140.0% Modif. × at stall Setting range 1200~150 0 b2.04 Droop control 0.00~10.00Hz 0.00 0.00Hz ○ 0~1000 b2.05 Auto current 20.0%~200.0%Ie 0.1% 150.0% × 200~2000 0.00~99.99Hz/s 0.01Hz 1.00 ○ 0~9999 /S Hz/s 1 1 × 0~1 0.0~300.0% 0.1% 100.0% ○ 0~3000 0.0~250.0% 0.1% 200.0% ○ 0~2500 0.1~25.0s 0.1s 2.0s ○ 0~250 auto energy-saving 0:Disable 1 0 × 0~1 function 1:Enable Frequency 0.00~99.99Hz/s 0.01Hz 10.00 ○ 0~9999 /S Hz/s 0.00~300.00Hz 0.01Hz 0.50Hz ○ 0~30000 0.00~300.00Hz 0.01Hz 0.00Hz ○ 0~30000 0:Auto operation mode 1 0 × 0~1 limiting threshold b2.06 Frequency decrease rate when current limiting b2.07 Auto current 0:Invalid at constant speed limiting selection 1:Valid at constant speed Note:It is valid all the time at Acc/Dec b2.08 Gain of Slip compensation b2.09 Slip compensation limit b2.10 Slip compensation time constant b2.11 b2.12 decrease rate at voltage compensation b2.13 Zero-frequency Operation threshold b2.14 Zero-frequency Hysteresis (Reserved) b2.15 Fan control 1:Fan operate continuously when power is on Note: 1.Continue to operate for 3 minutes after power off. 2.This parameter is only valid for 102 103 Function code Name Descriptions Unit Factory setting Modif. Setting range drive of power above 7.5KW. Group b3:Communication parameter b3.00 Communication Unit’s place of LED: 1 001 × 0~155H configuration Baud rate selection 1 5 × 0~127 0.0~1000.0S 0.1 0.0S × 0~10000 0~1000mS 1 5mS × 0~1000 - - - - - 0 ○ 0~4 0:4800BPS 1:9600BPS 2:19200BPS 3:38400BPS 4:115200BPS 5:125000BPS Ten’s place of LED: Data format 0:1-8-2-N format,RTU 1:1-8-1-E format,RTU 2:1-8-1-O format, RTU 3:1-7-2-N format,ASCII 4:1-7-1-E format,ASCII 5:1-7-1-O format,ASCII Hundred’s place of LED: wiring mode 0:Direct connection via cable (RS232/485) 1: MODEM (RS232) b3.01 Local address 0~127,0 is the broadcasting address b3.02 Time threshold for judging the communication status b3.03 Delay for responding to control PC b3.04~b3. Reserved 11 Group b4:Keyboard parameters b4.00 Key-lock function 0:The keys on the operation panel 103 1 104 Function code Name Descriptions Unit selection are not locked, and all the keys Factory setting Modif. Setting range are usable. 1:The keys on the operation panel are locked, and all the keys are unusable. 2:All the keys except for the multi-functional key are unusable. 3:All the keys except for the SHIFT key are unusable. 4:All the keys except for the RUN AND STOP keys are unusable. b4.01 Multi-function key 0: Jog function definition 1: Coast-to-stop 1 0 ○ 0~3 1 1 ○ 0~2 1 0 × 0~2 1 0 × 0~3 2: Stop in shortest time 3: Switch of input method of operating command 4:Switch forward/reverse.(Save after power failure) 5: Switch forward/reverse.(Not save after power failure) b4.02 Parameter 0: All parameters are allowed protection modifying; 1: Only A0.03 and b4.02 can be modified; 2: Only b4.02 can be modified. b4.03 Parameter 0: parameter adjustable initialization 1: Clear fault information in memory 2: Restore to factory settings b4.04 Parameter copy 0: No action 1: parameters upload 2: parameters download 3:parameters download (except the parameters related to drive type) Note:Not to upload/download drive’s parameters. 104 105 Function code b4.05 Name Descriptions Unit Display Binary setting: 1 parameters BIT1:Operating selection 0:No display;1:Display Unit’s place of LED: BIT0:Output frequency(No display at stop.Display power frequency at energy feedback mode) BIT1:Setting frequency (Flicking.No display at energy feedback mode) BIT2:Output current(No display at stop.Display power frequency at energy feedback mode) BIT3:Output voltage(No display at stop.Display power frequency at energy feedback mode) Ten’s place of LED: BIT0:AI1 BIT1:AI2 BIT2:AI3 BIT3:DI(Terminal status) Hundred’s place of LED: BIT0:Output power(No display at stop and energy feedback mode) BIT1:Output torque(No display at stop and energy feedback mode) BIT2:Analog close-loop feedback (%)(No display at feedback mode) BIT3:Analog close-loop setting (%)(Flicking, no display at feedback mode) Thousand’s place of LED: 105 Factory setting 1007H Modif. ○ Setting range 0~7FFFH 106 Function code Name Descriptions Unit Factory setting Modif. Setting range BIT0:Bus voltage BIT1:Speed(R/MIN)(No display at feedback mode) BIT2:Setting speed(R/MIN) (Flicking, no display at feedback mode) Note:If all the BITs are 0,the drive will display setting frequency at stop,display output frequency at operating and display bus voltage at energy feedback mode. b4.06 Operating 0.00~99.99 0.01 1.00 ○ 0~9999 0.000~30.000 0.001 1.000 ○ 0~30000 - - - - - 5.00Hz ○ 0~30000 frequency ratio b4.07 Operating speed ratio b4.08~b4. Reserved 15 Group C0:Multi-section parameters C0.00 Preset frequency 1 A0.12(Lower limit of frequency) 0.01Hz ~A0.11(upper limit of frequency) C0.01 Preset frequency 2 Same as above 0.01Hz 10.00Hz ○ 0~30000 C0.02 Preset frequency 3 Same as above 0.01Hz 15.00Hz ○ 0~30000 C0.03 Preset frequency 4 Same as above 0.01Hz 20.00Hz ○ 0~30000 C0.04 Preset frequency 5 Same as above 0.01Hz 25.00Hz ○ 0~30000 C0.05 Preset frequency 6 Same as above 0.01Hz 30.00Hz ○ 0~30000 C0.06 Preset frequency 7 Same as above 0.01Hz 35.00Hz ○ 0~30000 C0.07 Preset frequency 8 Same as above 0.01Hz 40.00Hz ○ 0~30000 C0.08 Preset frequency 9 Same as above 0.01Hz 45.00Hz ○ 0~30000 C0.09 Preset frequency10 Same as above 0.01Hz 50.00Hz ○ 0~30000 C0.10 Preset frequency11 Same as above 0.01Hz 10.00Hz ○ 0~30000 C0.11 Preset frequency12 Same as above 0.01Hz 20.00Hz ○ 0~30000 C0.12 Preset frequency13 Same as above 0.01Hz 30.00Hz ○ 0~30000 C0.13 Preset frequency14 Same as above 0.01Hz 40.00Hz ○ 0~30000 C0.14 Preset frequency15 Same as above 0.01Hz 50.00Hz ○ 0~30000 Group C1:Process PID parameters 106 107 Function code C1.00 C1.01 Factory Descriptions Unit Close-loop control 0:Disable 1 0 × 0~1 function 1:Enable Reference channel 0:Digital input 1 1 ○ 0~3 selection 1:AI1; 1 1 ○ 0~6 -10.00V~10.00V 0.01 0.00 ○ 0~2000 0~39000rpm 1rpm 0 ○ 0~39000 0.0%~(C1.07) 0.1% 0.0% ○ 0~1000 0.1% 0.0% ○ 0~1000 0.1% 100.0% ○ 0~1000 0.1% 100.0% ○ 0~1000 setting Modif. Setting Name range 2:AI2; 3:AI3; C1.02 Feedback channel 0:AI1; selection 1:AI2; 2:AI1+AI2; 3:AI1-AI2; 4:MIN(AI1,AI2); 5:MAX(AI1,AI2); 6: DI C1.03 Digital setting of reference C1.04 Close-loop speed reference C1.05 Min reference (Ratio of Min reference to base value of 10V/20mA)) C1.06 C1.07 Feedback value 0.0~100.0% corresponding to (Ratio of Min reference to base the Min reference value of 10V/20mA) Max reference (C1.05)~100.0% (Ratio of Max reference to base value of 10V/20mA) C1.08 C1.09 Feedback value 0.0~100% corresponding to (Ratio of Max reference to base the Max reference value of 10V/20mA) Proportional gain 0.000~10.000 0.001 2.000 ○ 0~10000 KP C1.10 Integral gain Ki 0.000~10.000 0.001 0.100 ○ 0~10000 C1.11 Differential gain 0.000~10.000 0.001 0.100 ○ 0~10000 0.01~50.00s 0.01s 0.50s ○ 1~5000 Kd C1.12 Sampling cycle T 107 108 Function Factory Descriptions Unit C1.13 Output filter 0.01~10.00s 0.01s 0.05 ○ 1~1000 C1.14 Error limit 0.0~20.0% 0.1% 2.0% ○ 0~200 1 0 × 0~1 1 0 × 0~1 0.00~300.00Hz 0.01Hz 0.00Hz ○ 0~30000 0.0~3600.0S 0.1S 0.0S × 0~36000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 code setting Modif. Setting Name range (Corresponding to close-loop reference) C1.15 Close-loop 0:Positive regulation 1:Negative characteristic C1.16 Integral regulation 0: Stop integral regulation when selection the frequency reaches the upper and lower limits 1: Continue the integral regulation when the frequency reaches the upper and lower limits C1.17 Preset close-loop frequency C1.18 Holding time of preset close-loop frequency C1.19 Preset close-loop reference 1 C1.20 Preset close-loop reference 2 C1.21 Preset close-loop reference 3 C1.22 Preset close-loop reference 4 C1.23 Preset close-loop reference 5 C1.24 Preset close-loop reference 6 C1.25 Preset close-loop reference 7 C1.26 Preset close-loop reference 8 C1.27 Preset close-loop reference 9 108 109 Function code C1.28 Factory Descriptions Unit Preset close-loop -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 -10.00V ~10.00V 0.01V 0.00V ○ 0~2000 Close-loop output 0:The close-loop output is 1 0 ○ 0~1 reversal selection negative,the drive will operate at 1 0 ○ 0~1 setting Modif. Setting Name range reference 10 C1.29 Preset close-loop reference 11 C1.30 Preset close-loop reference 12 C1.31 Preset close-loop reference 13 C1.32 Preset close-loop reference 14 C1.33 Preset close-loop reference 15 C1.34 zero frequency. 1:The close-loop output is negative,and the drive operate reverse. C1.35 Sleep function 0:Disable selection 1:Enable. C1.36 Sleep level 0.0~100.0% 0.1% 50.0% ○ 0~1000 C1.37 Sleep latency 0.0~600.0s 0.1s 30.0s ○ 0~60000 C1.38 Wake-up level 0.0~100.0% 0.1% 50.0% ○ 0~1000 C2:Simple PLC C2.00 Simple PLC 1 Unit’s place of LED: operation mode PLC operation mode selector 0: No function 1: Stop after single cycle 2: Keep final states after single cycle 3: Continuous cycle Ten’s place of LED: Start mode 0: Start from first step 1: Start from the step before stop(or alarm). 109 0000 × 0~1123H 110 Function code Name Descriptions Unit Factory setting Modif. Setting range 2: Start from the step and frequency before stop(or alarm) Hundred’s place of LED: Storage after power off 0: Disable 1:Save the segment frequency when power off Thousand’s place of LED: Time unit selector for each step 0: Second 1: Minute C2.01 Step 1 setting Unit’s of LED: 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0~323H 0: Multiple frequency N (N:corresponding to current step) 1: Defined by A0.02 2: Multiple closed-loop reference N(N:corresponding to current step) 3: Defined by C1.01 Ten’s place of LED: 0: Forward 1: Reverse 2: Defined by operation command Hundred’s place of LED: 0: Acc/Dec time 1 1: Acc/Dec time 2 2: Acc/Dec time 3 3: Acc/Dec time 4 C2.02 Step 1 operating time C2.03 Step 2 setting C2.04 Step 2 operating time C2.05 Step 3 setting C2.06 Step 3 operating time C2.07 Step 4setting 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 110 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 111 Function code C2.08 Name Step 4 operating time C2.09 Step 5 setting C2.10 Step 5 operating time C2.11 Step 6 setting C2.12 Step 6 operating time C2.13 Step 7 setting C2.14 Step 7 operating time C2.15 Step 8 setting C2.16 Step 8 operating time C2.17 Step 9 setting C2.18 Step 9 operating time C2.19 Step 10 setting C2.20 Step 10 operating time C2.21 Step 11 setting C2.22 Step 11 operating time C2.23 Step 12 setting C2.24 Step 12 operating time C2.25 Step 13 setting C2.26 Step 13 operating time C2.27 Step 14 setting C2.28 Step 14 operating time C2.29 Step 15 setting C2.30 Step 15 operating time Descriptions Unit 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Same as C2.01 0.0~6500.0 Group C3:Reserved 111 Factory setting Modif. 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ 1 000 ○ 0.1 20.0 ○ Setting range 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 0~323H 0~65000 112 Function code C3.00~C3 Name Descriptions Unit Reserved - - Factory setting - Modif. - Setting range - .07 Group d0:Status display d0.00 Main reference -300.00~300.00Hz 0.01Hz 0.00 * 0~60000 -300.00~300.00Hz 0.01Hz 0.00 * 0~60000 frequency d0.01 Auxiliary reference frequency d0.02 Preset frequency -300.00~300.00Hz 0.01Hz 0.00 * 0~60000 d0.03 Frequency after -300.00~300.00Hz 0.01Hz 0.00 * 0~60000 Acc/Dec d0.04 Output frequency -300.00~300.00Hz 0.01Hz 0.00 * 0~60000 d0.05 Output voltage 0~480V 1V 0 * 0~480 d0.06 Output current 0.0~3Ie 0.1A 0.0 * 0~65535 d0.07 Torque current -300.0~+300.0% 0.1% 0.0% * 0~6000 d0.08 Magnetic flux 0~+100.0% 0.1% 0.0% * 0~1000 0.0~200.0% ( Corresponding to 0.1% 0.0% * 0~2000 -300.00~300.00Hz 0.01 0.00 * 0~60000 -300.00~300.00Hz 0.01 0.00 * 0~60000 current d0.09 Motor power the motor’s rated power) d0.10 Motor estimated frequency d0.11 Motor actual frequency d0.12 Bus voltage 0~800V 1V 0 * 0~800 d0.13 Drive operation 0~FFFH 1 0 * 0~FFFFH status bit0:Run/Stop bit1:Reverse/Forward bit2:Operating at zero frequency bit3:Accelerating bit4:Decelerating bit5:Operating at constant speed bit6:Pre-commutation bit7:Tuning bit8:Over-current limiting 112 113 Function code Name Descriptions Unit Factory setting Modif. Setting range bit9:DC over-voltage limiting bit10:Torque limiting bit11:Speed limiting bit12:Drive fault bit13:Speed control bit14:Torque control bit15:Position control (Reserved) d0.14 Input terminals 0~FFH,0:OFF;1:ON 1 00 * 0~FFH 0~1FH,0:OFF;1:ON 1 0 * 0~1FH status d0.15 Output terminals status d0.16 AI1 input -10.00~10.00V 0.01V 0.00 * 0~2000 d0.17 AI2 input -10.00~10.00V 0.01V 0.00 * 0~2000 d0.18 AI3 input -10.00~10.00V 0.01V 0.00 * 0~2000 d0.19 Percentage of AI1 -100.00%~110.00% 0.01% 0.00 * 0~20000 -100.00%~110.00% 0.01% 0.00 * 0~20000 -100.00%~110.00% 0.01% 0.00 * 0~20000 0.0~100.0% (Ratio of the full 0.1% 0.0% * 0~1000 0.1% 0.0% * 0~1000 0.1% 0.0% * 0~2000 0.1% 0.05% * 0~2000 0.1% 0.0% * 0~2000 0.1% 0.0% * 0~2000 0.0~150.0℃ 0.1℃ 0.0 * 0~1500 0.0~150.0℃ 0.1℃ 0.0 * 0~1500 after regulation d0.20 Percentage of AI2 after regulation d0.21 Percentage of AI3 after regulation d0.22 AO1 output range) d0.23 AO2 output 0.0~100.0% (Ratio of the full range) d0.24 d0.25 d0.26 d0.27 Process close-loop -100.0~100.0% (Ratio of the full reference range) Process close-loop -100.0~100.0% (Ratio of the full feedback range) Process close-loop -100.0~100.0% (Ratio of the full error range) Process close-loop -100.0~100.0% (Ratio of the full range) d0.28 Temperature of heatsink 1 d0.29 Temperature of 113 114 Function code Name Factory Unit 0~65535 hours 1 hours 0 * 0~65535 0~65535 hours 1 hours 0 * 0~65535 0~ 65535 hours 1 hours 0 * 0~65535 ASR controller -300.0~300.0% (Corresponding to 0.1% 0.0% * 0~6000 output drive’s rated torque) Reference torque -300.0~300.0%(Corresponding to 0.1% 0.0% * 0~6000 setting Modif. Setting Descriptions range heatsink 2 d0.30 Total conduction time d0.31 Total operating time d0.32 Total fan’s operating time d0.33 d0.34 drive’s rated torque) d0.35 Zero offset of AI1 0~65535 1 0 * 0~65535 d0.36 Zero offset of AI2 0~65535 1 0 * 0~65535 d0.37 Zero offset of AI3 0~65535 1 0 * 0~65535 d0.38~d0. Reserved - - - - - 1 0 * 0~50 45 Group d1:Fault record d1.00 Fault record 1 0:No fault records 1:Over-current during acceleration (E001) 2:Over-current during deceleration (E002) 3:Over-current in constant speed operation (E003) 4:Over voltage during acceleration (E004) 5:Over voltage during deceleration (E005) 6:Over voltage in constant-speed operating process (E006) 7:Drive’s control power supply over voltage (E007) 8:Input phase loss (E008) 9:Output phase failure (E009) 10:Protections of IGBT act 114 115 Function code Name Descriptions Unit (E010) 11:IGBT module’s heatsink overheat (E011) 12:Rectifier’s heatsink overheat (E012) 13:Drive overload (E013) 14:Motor over-load (E014) 15:External equipment fails (E015) 16:EEPROM R/W fault (E016) 17:RS232/RS485 communication failure (E017) 18:Contactor not closed (E018) 19:Current detection circuit has fault,Hall sensor or amplifying circuit(E019 ) 20:Reserved 21:Reserved 22:Reserved 23:Parameter copy error(E023) 24:Auto-tuning fails(E024) 25:PG failure(E025) 26:Reserved 27:Brake unit failure(E027) Note: ① E007 is not detected if the the model is 18.5G/22G or blow. ② Fault E010 can’t be reset until delaying 10 seconds. ③ The over-current fault can’t be reset until delaying 6 seconds. ④ The keypad will display fault A××× when fault warning 115 Factory setting Modif. Setting range 116 Function code Name Descriptions Unit Factory setting Modif. Setting range appears.(For example,when contactor failure,the keypad will display E018 if it is action protection,and the keypad will display A018 if it is warning and continue to run). d1.01 Bus voltage of the 0~999V 1V 0V * 0~999 0.0~999.9A 0.1A 0.0A * 0~9999 0.00Hz~300.00Hz 0.01Hz 0.00Hz * 0~30000 0~FFFFH 1 0000 * 0~FFFFH latest failure d1.02 Actual current of the latest failure d1.03 Operation frequency of the latest failure d1.04 Operation status of the latest failure d1.05 Fault record 2 0~55 1 0 * 0~50 d1.06 Fault record 3 0~55 1 0 * 0~50 Group d2: Product Identity Parameters d2.00 Serial number 0~FFFF 1 100 * 0~65535 d2.01 Software version 0.00~99.99 1 1.00 * 0~9999 0~9999 1 0 * 0~9999 Load type 0: Heavy load G; 1 0 - 0~9 selection 1: Light load L; 0.1KVA Factory * 0~9999 * 0~999 * 0~9999 number d2.02 Custom-made version number d2.03 2: Serging type load B; 3: 2-phase type load; 4~9: Reserved d2.04 Rated capacity Output power ,0~999.9KVA setting (Dependent on drive’s model) d2.05 Rated voltage 0~999V (Dependent on drive’s 1V model) d2.06 Rated current Factory setting 0~999.9A (Dependent on drive’s 0.1A model) Factory setting Group U0:Factory parameters 116 117 Function code U0.00 Name Descriptions Unit Factory password **** 1 Note:Other parameters in this group can’t display until entering the right password. Note:○: Can be modified during operation; ×: Cannot be modified during operating; *: Actually detected and cannot be revised; -: Defaulted by factory and cannot be modified. 117 Factory setting Factory setting Modif. - Setting range 0~FFFF 118 Communication Protocol 1. Networking Mode According to the following pic 10-1, there are two networking modes: Single master and multi-slave, Single master and single slave. Pic 10-1 2. Interfaces RS485 or RS232: asynchronous, semi-duplex Default: 8-N-1, 9600bps, RTU. See Group b3 for parameter settings. 3. Communication Modes 1. The communication protocol for the drive is Modbus. It support normal reading and writing of the registers, also supports managing the function code. 2. The drive is a slave in the network. It communicates in “point to point” mode. 3. When there is multi-station communication or the communication distance is long, please connect a 100~200 ohm resistance to the positive and minus terminal of the master’s signal wire in parallel. 4.FV 100 normally provides RS485 interface, if you need RS232, please choose to add a RS232/RS485 conversion equipment. 118 119 4. Protocol Format FV100 support Modbus RTU and ASCII, its frame format is shown in Fig.10-2. RTU Format Modbus Mode Start(The space of the frame is 3.5 characters at least) Slave address Function code Data Check sum End(The space of frame is 3.5 characters at least) Check sum End (0x0D,ETX bytes) ASCII Mode Modbus Frame Start ( 0x3A ) Slave address Function code Data Fig.10-2 Modbus protocol format Modbus use “Big Endian” of encoder mode,which means sending data with high byte in front and low byte behind. 1. RTU mode In RTU mode,there must be a idle of at least 3.5 characters between two frames.It use CRC-16 for data check. Following is an example for read the parameter of internal register 0101(A1.01) from No.5 slave. Request frame: Slave address Function code 0x05 0x03 Data Register address 0x01 0x01 Checksum Length 0x00 0x01 0xD5 0xB2 Response frame: Slave address Function code 0x05 0x03 Data Response length 0x02 Register content 0x13 0x88 Checksum 0x44 0xD2 Therein, checksum is CRC value. 2.ASCII mode In ASCII mode, characters are used to start and end a frame. The colon “0x3A” is used to flag the start of a message and each message is ended with a “0x0D,0x0D” combination. Except frame header and end of frame,all other messages are coded in hexadecimal values, represented with readable ASCII characters. Only the characters 0...9 and A...F are used for coding. Herein the data use LRC as error checksum. Following is an example for writing value 4000(0x0FA0) into the parameter of internal register 0201(A2.01) from No.5 slave. Request frame: Frame header Slave address Function code Data Register address Check code Setting value Frame trail Character : 0 5 0 6 0 2 0 1 0 F A 0 4 3 CR LF ASCII 3A 30 31 30 36 30 32 30 31 30 46 41 30 34 33 0D 0A Therein,the check code is LRC checksum,which value is equal to the complement of (05+06+02+01+0x0F+0xA0). 119 120 Response frame: Frame header Slave address Function code Data Register address Check code Setting value Frame trail Character : 0 5 0 6 0 2 0 1 0 F A 0 4 3 CR LF ASCII 3A 30 31 30 36 30 32 30 31 30 46 41 30 34 33 0D 0A VFD can set different delay time for response according to different application.For RTU mode,the actual delay time for response is 3.5 characters interval at least.For ASCII mode,the actual delay time for response is 1 ms at least. 5. Protocol Function The main functions of Modbus are read and write parameters.Different function codes need different operation request.The modbus protocol of VFD support the operations in the following table. Function code Meaning 0x03 Read parameters of VFD,including function code parameters,control parameters and status parameters. 0x06 Rewrite single function code or control parameter with 16bit length,the value of the parameter can’t be saved after VFD power off. 0x08 Diagnosis. 0x10 Rewrite multiple function code or control parameters,the value of the parameters can’t be saved after VFD power off. 0x41 Rewrite single function code or control parameter with 16bit length,the value can be saved after VFD power off. 0x42 Manage function code of VFD. 0x43 Rewrite multiple function code or control parameters,the value of the parameters can be saved after VFD power off. All the function code, control parameters and status parameters of VFD are mapping to the read/write register of Modbus.The group number of function code is mapping to the high byte of register address and the index address in the group is mapping to the low byte of register address.The corresponding relationship between group number and register address is shown in following table. Group No. High bye of mapping address Group No. High bye of mapping address Group A0 0x00 Group B2 0x0C Group A1 Group A2 Group A3 Group A4 Group A5 Group A6 Group A7 Group A8 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x0A Group B3 Group B4 Group C0 Group C1 Group D0 Group D1 Group D2 Group U0 0x0D 0x0E 0x14 0x15 0x1E 0x1F 0x20 0x5A Control parameter 0x32 Group B0 Group B1 0x0B Status parameter 0x33 For example,the register address of function code A3.02 is 0x0302,and the register address of the first control parameter(Control command 1) is 0x3200. 120 121 6.Control parameters and status parameters of VFD The control parameters of VFD can achieve the function such as startup,stop,setting operating frequency and so on.Retrieving the status parameters of VFD can obtain the parameters such as operating frequency,output current,output torque and so on. 1.Control parameter The control parameters of VFD are shown in following table. Register Parameter Name Saved after powered off Note 0X3200 Control word 1 No 0x3201 Main setting No The main setting frequency: In the common operation mode, the channel of main setting is serial communication, it tack effects if the bit8 of control word 1 is set on. Whether it saves or not depends on the setting in A2.03 0x3202 Operation frequency setting No Same as above 0x3203 Digital closed loop setting yes Takes effects after the closed loop is enabled 0x3204 Pulse closed loop setting / Do not support 0x3205 Analog output AO1 setting No Enable when A6.28=15 0x3206 Analog output AO2 setting No Enable when A6.29=15 0x3207 Digital output DO setting No Enable when A6.25=65 0x3208 Frequency Proportion setting 0x3209 Virtual terminal control setting Do not support No Bit~bit6:X1~X7. Corresponding to the ON state of the bits in A6.24 Bit10~bit13: Y1/Y2/RO1/RO2, They are enabled when A6.14~A6.17=17 0x320A Set the acceleration time Yes 0x320B Set the deceleration time Yes 0x320D Torque Setting No Ox3212 Control command word 2 No In the torque mode, the torque setting channel is serial port Note: (1)When read control parameters,it will return the value which is rewrote in the previous communication. 121 122 (2)In control parameters,the preset value,range of input/output setting value and decimal point scaling should refer to the corresponding function code. The bits for the control command word 1 are defined as follows: Bit bit2~bit0 Value Function Note 111B Running command Start VFD(enable when jog is disable) 110B Stop mode 0 Stop according to the preset deceleration time(enable when jog is disable) bit3 bit4 bit5 bit6 bit7 101B Stop mode 1 Coast to stop 100B Stop by external fault Coast to stop and VFD display external 011B Stop mode 2 fault Not support Others Reserved 1 Reverse Set the operating direction when run 0 Forward command is enable 1 Jog forward 0 Jog forward disable 1 Jog reverse 0 Jog reverse disable 1 Enable Acc/Dec The bit5~bit0 of control word 1 are enable 0 Disable Acc/Dec when this bit is enable. 1 Host computer control word 1 0 No action when bits for jog forward and reverse are enable at the same time,and jog stop when both are disable at the same time. enable Selection bit of host computer control word Host computer control word 1 1 disable bit8 bit9 bit15~bit10 1 Main reference enable 0 Main reference disable 1 Fault reset enable 0 Fault reset disable 000000B Reserved Selection bit of main reference Selection bit of fault reset Note: (1)The host computer control word(control word1 and control word 2) is enable when set “Methods of inputting operating commands” to “communication control”.The control word 1 is enable when the bit7 of control word 1 is enable.And bit5~bit0 are enable when the bit6 of control word 1 is enable. (2)Processing of fault and alarm in host computer:when VFD is failure,all the command of control word 1 and control word 2,except fault reset command,are disable,it need to reset fault firstly before sending other commands.When the alarm happens,the control words is still enabled. 122 123 The bits definitions of control word 2 are shown as follows: Bit bit0 bit1 Value Function 1 VFD operation disable Selection bit for VFD operation 0 VFD operation enable enable/disable 1 Running(The direction refer to function code) bit2 bit3 bit15~bit4 Note Running direction 0 Other operation status(Refer to control word 1) 1 Auxiliary reference enable The selection bit for auxiliary 0 Auxiliary reference disable reference frequency. 1 The control word 2 enable 0 The control word 2 disable The selection bit for control word2. Reserved Note: control word 2 is enabling when the bit3 of control word 2 is enable. 2.Status parameters Register address 0x3300 0x3301 Parameters name VFD operation status word 1 Current main reference value 0x3302 0x3303 0x3304 0x3305 0x3306 0x3307 0x3308 0x3309 0x330A 0x330B 0x330C 0x330D 0x330E 0x330F Slave model VFD model Software version Current operating frequency Output current Output voltage Output power Operating rotary speed Operating line speed Analog close-loop feedback Bus voltage External counter Output torque Digital input/output terminal status 0x3310 0x3311 0x3312 0x3313 0x3314 0x3315 0x3316 0x3317 0x3318 Actual length Operating frequency after compensation The first operating fault The second operating fault The latest operating fault Operating frequency setting Rotary speed setting Analog close-loop setting Line speed setting 123 Note Current operating frequency Not support bit0~bit6: X1~X7; bit10~bit12: Y1/Y2/RO1。 Not support Not support 124 0x3319 0x331A 0x331B Register address Parameters name AI1 AI2 Length setting Note 0x331C Acceleration time 1 setting 0x331D Deceleration time 1 setting 0x331E Methods of inputting Not support operating commands 0:Panel control 1:Terminal control 0x331F 2:Communication control VFD operating status word 2 0x3320 Main reference frequency selector 0:Digital setting 1(Keypad ∧∨ setting) 1:Digital setting 2(Terminal UP/DN setting) 2:Digital setting 3 (Serial port) 3:AI analog setting 4:DI pulse setting 5:Expansion card. Accumulated length 0x3321 Note: Not support (1)Status parameters don’t support write operation. (2)The encoding rules of slave model is as follows:the range of slave model is 0~999. The bit definitions of VFD operating status word 1 are shown in following table: Bit bit0 Value 1 0 Function VFD running VFD stop VFD reverse rotation VFD forward rotation Reach main reference Not reach main reference Serial port control enable Serial port control disable Serial port setting enable Serial port setting disable Reserved Alarm Fault or normal 0x00~0xFF Fault/alarm code 1 0 1 0 1 0 1 0 1 0 bit1 bit2 bit3 bit4 bit5~bit6 bit7 bit15~ bit8 Note When this bit is 0,the bit15~8 of control word 1show the status.If bit15~8 are 0,means normal.If not,means failure. 0: normal. Not 0: fault/alarm. The bit definitions of VFD operating status word 2 are shown in following table: Bit bit0 bit1 Value 1 0 1 0 Function Jog running Non-jog running Close loop running Non-close loop running 124 Note 125 bit2 1 0 1 bit3 PLC running Non-PLC running Multi-section frequency operation Non multi-section frequency operation. Common operation Non-common operation Swing frequency Non-swing frequency Under voltage Normal voltage Reserved Servo operation Customized operation Synchronous speed operation Reserved 0 bit4 1 0 1 0 1 0 bit5 bit6 bit7 bit8 bit9 bit10 Others The bit definitions of VFD operating status word 3 are shown as following table: Bit bit0~bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit8 bit9 Value bit10 bit11 bit12 bit13 bit14 bit15 1. Function Reserved Zero speed operation Accelerating Decelerating Constant speed running Pre-excitation Tuning Over-current limiting DC over-voltage limiting Torque limiting Speed limiting VFD failure Speed control Torque control Position control Note Some instructions 1.For function code 0x10 and 0x43,when rewrite multiple continous function codes,if any one of the function codes is invalid for write operation,then it will return error information and all of the parameters can’t be rewritten.When rewrite multiple continuous control parameters,if any one of the parameters is invalid for write operation, then it will return error information and this parameter and others behind can’t be rewritten,but other parameters before this parameter can be rewritten normally. 2.For some special function code,Using 0x06 and 0x41 or 0x10 and 0x43 are the same function,in write operation,the parameters can be saved after power failure. 125 126 Function code Description B4.02 Parameters protection setting A6.00~A6.07 Selection of input terminal X1~X7 A2.03 Main reference frequency control A2.03 Auxiliary reference frequency control C2.00 PLC operation mode C3.00 Swing frequency operation mode B0.00 Motor rated power U0.01 Machine model setting(Factory parameter) U0.09 VFD series selection(Factory parameter) 3.Some control parameters can’t save in EEPROM,so for these parameters,using function code 0x41 and 0x06 or 0x43and 0x10 are the same,mean parameters can be saved after power failure. 4.Some internal parameters of VFD are reserved and can’t be changed via communication,refer to following table: Function code Description B4.04 Parameters copy B0.11 Motor parameters auto-tuning 5.The operation of user password and factory password in host computer (1)User password 1)Protection of user password:read/write function code,function code management(except “read address of displaydata” and”switch display data”) 2)If you set user password(A0.00!=0),then you must enter the right password to A0.00 when you want to visit function code,but control parameters and status parameters are not protected by user password. 3)User password can’t be set,change or cancel by host computer,it can only operated by keypad. To A0.00 of write operation, only effective in two situations: one is in the password decryption; Second,write 0 is in the situation of no password.It will return invalid operation information in other situations. 4)The operation of host computer and keypad to user password is independent. Even if the keyboard complete decryption, but host computer still need to decrypt when it want to access function codes, and vice versa. 5)After host computer acquire the access right of parameters,when reading user password,it will return “0000” instead of actual user password. 6)The host computer will acquire the access right of function code after decryption,if there is no communication for 5minutes,then the access right will disable.And if it want to access function code,it need to enter user password again. 7)When host computer has acquired access right(no user password or has decryption),if the user password is rewritten by keypad at this moment,the host computer has still the current access right and no need to decryption again. (2)Factory password 1)Protection range of factory password:read/write parameters of Group U0,function code management of Group U0. 126 127 2)Host computer can only access function code of Group U0 after decryption(write correct factory password into U0.00).If there is no communication for 5 minutes after acquiring access right,the right will disable automatically,and it need to enter password again to access Group U0. 3)After acquiring the access right of Group U0,if host computer read U0.00,it will return 0000 instead of actual factory password. 4)The operation of host computer and keypad to user password is independent. They need to enter the correct password separately to acquire the access right. 5)Host computer has no right to modify factory password.When host computer write data into U0.00, it will return invalid operation unless the data is correct password. 2. Application example FV100 only support 16bit access. Start No.5 VFD to perform forward rotation. Data frame Address Function code Register address Register content Checksum Request 0x05 0x06 0x3200 0x00C7 0xC764 Response 0x05 0x06 0x3200 0x00C7 0xC764 No.5 VFD stops in mode 0. Data frame Address Function code Register address Register content Checksum Request 0x05 0x06 0x3200 0x00C6 0x06A4 Response 0x05 0x06 0x3200 0x00C6 0x06A4 Register address Register content No.5 VFD jogs forward. Data frame Address Function code Checksum Request 0x05 0x06 0x3200 0x00D0 0x876A Response 0x05 0x06 0x3200 0x00D0 0x876A No.5 VFD stop jogging. Data frame Address Function code Register address Register content Checksum Request 0x05 0x06 0x3200 0x00C0 0x86A6 Response 0x05 0x06 0x3200 0x00C0 0x86A6 No.5 VFD reset fault: Data frame Address Function code Register address Register content Checksum Request 0x05 0x06 0x3200 0x0280 0x8636 Response 0x05 0x06 0x3200 0x0280 0x8636 Read the operating frequency of No.5 VFD and the response operating frequency of the VFD is 50.00Hz: Data frame Address Function code Register address Number of registers or bytes Register content Checksum Request 0x05 0x03 0x3301 0x0001 None 0xDB0A Response 0x05 0x03 None 0x02 0x1388 0x44D2 Rewrite the acceleration time 1(Function code A0.06) of No.5 VFD to 10.0s and can’t save after power failure. 127 128 Data frame Address Function code Register address Register content Checksum Request 0x05 0x06 0x0006 0x0064 0x69A4 Response 0x05 0x06 0x0006 0x0064 0x69A4 Read the output current of No.5 VFD and the response output current of the VFD is 30.0A. Data frame Address Function code Register address Number of registers or bytes Register content Checksum Request 0x05 0x03 0x3306 0x0001 None 0x6ACB Response 0x05 0x03 None 0x02 0x012C 0x49C9 Read the deceleration time 1(Function code A0.07) of No.5 VFD and the response deceleration time of the VFD is 6.0s. Data frame Address Function code Register address Number of registers or bytes Register content Checksum Request 0x05 0x03 0x0007 0x0001 None 0x344F Response 0x05 0x03 None 0x02 0x003C 0x344F Scaling relationship of VFD: A)Scaling of frequency C is 1:100. If you want to make the VFD run at 50Hz,then the main reference should be set as 0x1388(5000). B)Scaling of time is 1:10 If you want to set the acceleration time of the VFD as 30s,then the function code should be set as 0x012C(300). C)Scaling of current is 1:10 If the response current of VFD is 0x012C (300), then current of the VFD is 30A. D)Output power is the absolute value. E)Other (such as the input and output terminals, etc.) please reference inverter user manual 128
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