CDA3000 Lust CDA Inverter Servo Drive Manual

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DE
EN
FR
IT
ES

CDA3000
Operation Manual

Inverter Drive System
750 W - 132 kW

D

Sizes (BG)
BG1
0,75kW

BG2
0,75...2,2kW

BG3
3,0...4,0kW

BG4
5,5...7,5kW

BG5
11...15kW

1a
H1

ANTRIEBSTEC

H1

ANTRIEBSTEC

D-35633
HNIK

Lahnau

D-35633
HNIK

H2

Lahnau

H3
Typ:

Typ:

X4

H1

ANTRIEBSTEC

D-35633

H2

HNIK

Lahnau

H2

H3
Typ:

X4

H3

X4

Netz:

Netz:

Netz:

Ausg.:

Ausg.:

U

H1

ANTRIEBSTEC

D-35633

Ausg.:

HNIK

Lahnau

SN.:

SN.:

SN.:

X1

X1

000.0

U

00.00

000.0

000.0

H2

H3

X4

Netz:

0000

Ausg.:

HNIK

Lahnau

SN.:

W

X2

X2

X2

Typ:

000.0

L2
L3

X3

SN.:

00

X2
U

V

V
W

X3

X3

L1
L2
L3

CDA32.006
CDA32.008
CDA34.003
CDA34.005
CDA34.006

ACHTUNG
WARNING
ATTENTION
Kondensatorent- capacitor disscharge temps de decharge
ladezeit >3 Min. time >3 minutes.
du condensteur
Betriebsanleitung Pay attention to the >3 min. observer le
beachten!
operation manual! mode dèmploi!

!

L-

CDA34.045
CDA34.060
CDA34.072

RB+
RB

X3

L-

L1
L2
L3

!

X3

ACHTU
Konde NG
ladezensator

L1

L2

L3

Betrie it >3 ent- WARN
beachbsanleMin. capac ING
ten! itung time itor
dissch
Pay >3 minute
arge ATTEN
attenti
operat
s. temps TION
ion on to
manuathe du conde
de
decha
l! >3 min. nsteur rge
mode observ
dèmpl
er
oi! le

L-

RB

!

RB+
U

CDA34.008
CDA34.010

CDA34.014
CDA34.017

BG7
45...55kW

BG8
75...132kW

CDA34.090
CDA34.110

CDA34.143
CDA34.170
CDA34.250

CDA3000 Operation Manual

D

00.00
0000

U

RB+

BG6
22...37kW

000.0

X2

X1

W

RB

CDA32.004

H3

X4

Ausg.:

00

X1

ACHTUNG
WARNING
ATTENTION
Kondensatorent- capacitor disscharge temps de decharge
ladezeit >3 Min. time >3 minutes.
du condensteur
Betriebsanleitung Pay attention to the >3 min. observer le
beachten!
operation manual! mode dèmploi!

L3

L-

L1

!

ACHTUNG
WARNING
ATTENTION
Kondensatorent- capacitor disscharge temps de decharge
ladezeit >3 Min. time >3 minutes.
du condensteur
Betriebsanleitung Pay attention to the >3 min. observer le
beachten!
operation manual! mode dèmploi!

L2

ACHTUNG
WARNING
ATTENTION
Kondensatorent- capacitor disscharge temps de decharge
ladezeit >3 Min. time >3 minutes.
du condensteur
Betriebsanleitung Pay attention to the >3 min. observer le
beachten!
operation manual! mode dèmploi!

L-

L1

RB+
RB

H2

Netz:

00.00
0000

RB

!

H1

ANTRIEBSTEC

D-35633

00

00

V

00

Typ:

00.00

00.00
0000

0000
V
W

RB+

ID no.: 0840.00 B.5-00 • 08/2005
Valid from software version V3.2

We reserve the right to make technical changes.

V

W

CDA34.024
CDA34.032

Dear user,
Step

Action

Comment

1

This Operation Manual will enable you
to install and commission the
Guide to quick-starting
CDA3000 drive system very quickly
and easily.

2

Simply follow the step-by-step tables
in sections 2/3/4.
And away you go!
Experience “Plug 'n Play” with the
CDA3000.

Signposts
Contents
1

Safety

1

2

Mechanical installation

2

3

Installation

3

4

Commissioning

4

5

Diagnose/Fault rectification

5

Appendix: Technical data, Ambient conditions,
Project planning notes, UL approbation

A

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CDA3000 Operation Manual

Overview
Documentation

If you want more information on the drive solutions presented here and on
the full scope of software features of the drive system, please refer to
the CDA3000 Application Manual. You can order the following
documents from us, or download them free of charge from our website at
www.lust-antriebstechnik.de:
CDA3000 Order
Catalogue

Application Manual
CDA3000

F1

D
to select and order components of drive system

Adaptation of the drive
system to the application

CANLust
Communication Module
Manual

CANopen
Communication Module
Manual

PROFIBUS-DP
Communication Module
Manual

G2

G3

Project planning,
installation and
commissioning of the
CDA3000 on the field bus

Project planning,
installation and
commissioning of the
CDA3000 on the field bus

G1
Project planning,
installation and
commissioning of the
CDA3000 on the field bus

Pictograms
➢ Attention! Misoperation may result in damage to the
drive or malfunctions.

➢ Danger from electrical tension! Improper behaviour
may endanger human life.

➢ Danger from rotating parts! The drive may start
running automatically.

➢ Note: Useful information

CDA3000 Operation Manual

Table of contents
1

Safety

1.1

Measures for your safety ........................................1-1

1.2

Intended use ............................................................1-3

1.3

Responsibility ..........................................................1-3

2

Mechanical installation

2.1

Notes for operation .................................................2-1

2.2

Mounting variants ...................................................2-1

2.3

Wall mounting .........................................................2-2

2.4

Cold plate ................................................................2-4

2.5

Push-through heat sink (Dx.x) ...............................2-7

3

Installation

3.1

Overview ..................................................................3-2

3.2

compliant installation .............................................3-3

3.3

Grounding lead connection .....................................3-6

3.4

Motor connection ....................................................3-7

3.5

Mains connection ....................................................3-9

3.6

DC network ............................................................3-11

3.7

Braking resistor (RB) ............................................3-12

3.8
3.8.1
3.8.2
3.8.3
3.8.4
3.8.5
3.8.6

Control connections ..............................................3-13
Choice of terminal assignment ...........................3-14
Specification of control terminals .......................3-15
Terminal assignment 1 ......................................3-16
Terminal assignment 2 ......................................3-17
Terminal assignment 3 ......................................3-18
Encoder .............................................................3-19
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CDA3000 Operation Manual

4

Commissioning

4.1

Choice of commissioning ....................................... 4-1

4.2

Standard commissioning ....................................... 4-2

4.3

KEYPAD commissioning ........................................... 4-4

4.4

DRIVEMANAGER commissioning ................................ 4-6

4.5

Direction check .....................................................4-11

4.6
4.6.1
4.6.2

Serial commissioning ........................................... 4-12
Serial commissioning with KEYPAD ..................... 4-12
Serial commissioning with DRIVEMANAGER .......... 4-14

4.7

Operation with KEYPAD KP200 ............................... 4-15

4.8

Operation with DRIVEMANAGER ............................... 4-18

4.9

Parameter list (selection) ..................................... 4-19

5

Diagnosis/Fault rectification

5.1

LEDs ........................................................................ 5-1

5.2

Error messages .......................................................5-2
Helpline ................................................................................ 5-3
Service/support .................................................................... 5-3

CDA3000 Operation Manual

5.3

User errors in KEYPAD operation ............................. 5-4

5.4

User errors in SMARTCARD operation .......................5-4

5.5

Errors in power switching ...................................... 5-4

5.6

Reset ....................................................................... 5-5

A

Appendix

A.1

Current capacity of inverter moduls ...................... A-3

A.2

Technical data ........................................................ A-5

A.3

Ambient conditions ................................................ A-8

A.4

Project planning notes, Cold plate ........................ A-9

A.5

Project planning notes for multimotor operation A-10

A.6

through use of a line choke ................................. A-12

A.7

Line filter .............................................................. A-14

A.8

UL approbation ..................................................... A-16

A.9

Layouts of all sizes .............................................. A-17

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CDA3000 Operation Manual

CDA3000 Operation Manual

1

1 Safety
1.1

Measures for
your safety

In order to avoid physical injury and/or material damage the following
information must be read before initial start-up. The safety regulations
must be strictly observed at any time:

2

Read the Operation Manual first!
•

Follow the safety instructions!

•

Follow the operation manual!

3

Electric drives are dangerous:
•

Electrical voltages > 230 V/460 V:
Dangerously high voltages may still be present
10 minutes after the power is cut. You should therefore
always check that no power is being applied!

•

Rotating parts

•

Hot surfaces

Protection against magnetic and/or electromagnetic
fields during installation and operation.
•

For persons with pacemakers, metal containing implants
and hearing aids etc. access to the following areas is
prohibited:
−
−

Danger:

CDA3000 Operation Manual

Areas in which drive systems are installed, repaired
and operated.
Areas in which motors are assembled, repaired and
operated. Motors with permanent magnets are
sources of special dangers.

4

5

A

If there is a necessity to access such areas a
decision from a physician is required.

1-1

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1 Safety

Your qualification:
• In order to prevent personal injury and damage to
property, only personnel with electrical engineering
qualifications may work on the device.
• The qualified personnel must familiarize themselves with
the Operation Manual (refer to IEC364, DIN VDE0100).
• Knowledge of national accident prevention regulations
(e.g. VBG 4 in Germany)
During installation observe the following instructions:
• Always comply with the connection conditions and
technical specifications.
• Comply with the standards for electrical installations,
such as regarding wire cross-section, grounding lead
and ground connections.
• Do not touch electronic components and contacts
(electrostatic discharge may destroy components).

Pictograms used in this manual
The notes on safety describe the following danger classes.
The danger class describes the risk which may arise when not complying with the note
on safety.
Warning
symbols

General explanation
Attention! Operating errors may
cause damage to or malfunction of
the drive.

Danger class acc.to ANSI Z 535

This may result in physical injury or
damage to material.

Danger, high voltage! Improper
Danger to life or severe physical injury.
behaviour may cause fatal accident.

Danger from rotating parts! The
drive may automatically start.

CDA3000 Operation Manual

1-2

Danger to life or severe physical
injury..

1 Safety

1.2

Intended use

Inverter modules are components for installation into stationary electric
systems or machines.
When installed in machines the commissioning of the drive controller (i. e.
start-up of intended operation) is prohibited, unless it has been
ascertained that the machine fully complies with the regulations of the
EC-directive 98/37/EC (Machine Directive); compliance with EN 60204 is
mandatory.
Commissioning (i. e. starting intended operation) is only permitted when
strictly complying with EMC-directive (89/336/EEC).
The CDA3000 conforms to the Low Voltage Directive
73/23/EEC.
For the drive controller the harmonized standards of series EN 50178/
DIN VDE 0160 in connection with EN 60439-1/ VDE 0660 part 500 and
EN 60146/ VDE 0558 are applied.
If the drive controller is used in special applications, e. g. in areas subject
to explosion hazards, the applicable regulations and standards (e. g. in
Ex-environments EN 50014 “General provisions” and EN 50018
“Flameproof housing”) must be strictly observed.
Repairs must only be carried out by authorized repair workshops.
Unauthorised opening and incorrect intervention could lead to physical
injury or material damage. The warranty granted by LUST will become
void.
Note:

1.3

Responsibility

The use of drive controllers in mobile equipment is assumed
an exceptional environmental condition and is only permitted
after a special agreement.

Electronic devices are fundamentally not fail-safe. The company setting
up and/or operating the machine or plant is itself responsible for ensuring
that the drive is rendered safe if the device fails.
EN 60204-1/DIN VDE 0113 “Safety of machines”, in the section on
“Electrical equipment of machines”, stipulates safety requirements for
electrical controls. They are intended to protect personnel and machinery,
and to maintain the function capability of the machine or plant concerned,
and must be observed.
The function of an emergency off system does not necessarily have to cut
the power supply to the drive. To protect against danger, it may be more
beneficial to maintain individual drives in operation or to initiate specific
safety sequences. Execution of the emergency off measure is assessed
by means of a risk analysis of the machine or plant, including the

CDA3000 Operation Manual

1-3

1

2

3

4

5

A

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1 Safety

electrical equipment to DIN EN 1050, and is determined with selection of
the circuit category in accordance with DIN EN 954-1 “Safety of machines
- Safety-related parts of controls”.

CDA3000 Operation Manual

1-4

1

2 Mechanical installation
2

2.1

Notes for
operation

2.1

Notes for operation .................................................2-1

2.2

Mounting variants ...................................................2-1

2.3

Wall mounting .........................................................2-2

2.4

Cold plate ................................................................2-4

2.5

Push-through heat sink (Dx.x) ...............................2-7

3

Please ensure that ...
•
•
•
•

no damp enters the device
no aggressive or conductive substances are in the immediate vicinity
no drill chippings, screws or foreign bodies drop into the device
the vent openings are not covered over,

•

the drive controllers are not used in mobile equipment

4

The device may otherwise be damaged.

2.2

Mounting
variants

Step

1

Action

Comment

Refer to the name plate to find out the
The mounting variants differ in
mounting variant of your inverter module. their mode of cooling.

Name plate

CDA3...,Wx.x

5

Continued
on

Mounting and cooling variant

A

Wall
mounting

Page 2-2

CDA3...,Cx.x Cold plate

Page 2-4

Wx.x
Cx.x
CDA3...,Dx.x

Table 2.1
CDA3000 Operation Manual

Push-through
heat sink

Page 2-7

Dx.x

Mounting and cooling variants

2-1

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2 Mechanical installation

2.3

Wall mounting

Step

Action

Comment

1

Mark out the position of the tapped holes
on the backing plate.
Cut a tap for each fixing screw in the
backing plate.

Dimensional drawings/hole
spacing see Table 2.2.
The tapping area will provide
you with good, full-area contact.

2

Mount the inverter module vertically on
the backing plate.

Pay attention to the mounting
clearances!
The contact surface must be
metallically bright.

3

Mount the other components, such as the
Mains filter max. 20 cm below
mains filter, line choke etc., on the
the inverter module
backing plate.

4

Continue with the electrical installation in
section 3.

yyy
;;
y;y; y
;
;
;;;
yyy
;
y
;
y
yyy
;;;
y; y
;;;
yyy
;
CM-xxxx
E1

F

G

E

F

UM-xxxx

Figure 2.1 Mounting clearances (see Table 2.2)

BG6

Note the following points:

• Air must be able to flow unhindered through the device.
• For mounting in switch cabinets with convection (= heat loss is
discharged to the outside via the cabinet walls) an internal air
circulation fan must always be fitted.
• The backing plate must be well grounded.
• The best result for effective EMC installation is attained with a
chromated or galvanized backing plate. If backing plates are
varnished, the coating must be removed in the area of the contact
surface!

CDA3000 Operation Manual

2-2

2 Mechanical installation

CDA3...,Wx.x
Weight [kg]

BG12)
2.4

W (width)

BG22)

BG3

3.5

4.4

6.5

7.2

20

31

60

70

120

170

250

300

412

375

600

510

70

H (height)

245

D (depth)

195

A

270

235

BG64)

BG5

330

220

218

40

C

BG4

40
260

80

130

BG7

BG8

325

305

380

215

265

340

555

320

360

D∅

∅ 4.8

∅ 4.8

∅6

∅9

Screws

4 x M4

4 x M4

4 x M5

4 x M8

3)

485

0

50

45

–

3)

100

1001)

G3)

> 300

> 400

E

E1 (with

module)3)

F

D

2

3

A

D

1

A

BG3
BG4
BG5
BG6
BG7
BG8

BG1
BG2
H

H

C

;;;
yyy
yyy
;;;

4

C

B

B

5

T

T

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.
2) Corresponding to cold plate version with accessory heat sink HS3X.xxx
3) Mounting clearances see Figure 2.1.
4) It is important that the air can flow from top to bottom unhindered through the device (size 6 only), if
necessary install air shields.

Table 2.2

CDA3000 Operation Manual

Dimensional drawings: Wall mounting (dimensions in mm)

2-3

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2 Mechanical installation

2.4

Cold plate

Step

Action

Comment

1

Mark out the positions of the tapped
holes on the backing plate or the cooler.
Cut a tap for each fixing screw in the
backing plate.

Dimensional drawings/hole
spacing see Table 2.3.
The tapping area will provide
you with good, full-area contact.

2

Clean the contact surface and coat it
thinly and evenly with heat transfer
compound.

The contact surface must be
metallically bright.

3

Mount the inverter module vertically on
the backing plate or cooler. Tighten all
screws to the same tightness.

Pay attention to the mounting
clearances! Size of cooling
surface see Table 2.4.

4

Mount the other components, such as the
Mains filter max. 20 cm below
mains filter, line choke etc., on the
the inverter module
backing plate.

5

Continue with the electrical installation in
section 3.

yyy
;;
y;y; y
;
;
;;;
yyy
;y
y
;
yyy
;;;
y; y
;;;
yyy
;
CM-xxxx

F

G

E1

E

F

UM-xxxx

Figure 2.2 Mounting clearances (see Table 2.3)

CDA3000 Operation Manual

2-4

2 Mechanical installation

CDA3...,Cx.x

BG1

BG2

Weight [kg]

1.6

2.3

3.2

5.2

6.4

W (width)

70

70

100

150

200

H (height)

215

240

300

D (depth)

120

145

150

A
C

BG3

50
205

BG4

85

135

230

1

185

200

C1

–

100

D∅

∅ 4.8

∅ 5.5

Screws

4 x M4

6 x M5

E

0

0

E1 (with module)

45

2

15
100

G

> 300
D

D

A

3

1)

F

A

BG1
BG2

C

BG5

4

BG3
BG4
BG5

H

H
C

;;;
yyy
yyyy
;;;;
B

C1

5

B

A

T

T

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.

Table 2.3

CDA3000 Operation Manual

Dimensional drawings: Cold plate (dimensions in mm)

2-5

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2 Mechanical installation

Note the following points:
• Cooling can be attained either by a sufficiently large
backing plate (see Table 2.4) or by an additional cooler.
The cooler must be mounted centrally behind the
hottest area (1) of the device.

(1)

• The temperature on the rear panel of the inverter
module must not exceed 85.0 °C. At a temperature
> 85° C the device shuts down automatically. It can only be
restarted when it has cooled.
• Required evenness of contact surface = 0.05 mm, maximum
roughness of contact surface = roughness factor 6.3
.

Size

Power

Inverter module

PV at
4 kHz

PV at
8/16 kHz

RthK 3)
[K/W]

Backing plate (unvarnished
steel min. cooling surface

Ambient
temperature

BG1

0.75 kW

CDA32.004,Cx.x

48 W

55 W

0.05

650x100mm = 0.065m²

45°C1), 40°C2)

1.1 kW

CDA32.006,Cx.x

75 W

82 W

0.05

650x460mm = 0.3m²

45°C1), 40°C2)

1.5 kW

CDA32.008,Cx.x

95 W

105 W

0.05

650x460mm = 0.3m²

45°C1), 40°C2)

0.75 kW

CDA34.003,Cx.x

55 W

70 W

0.05

None

45°C1), 40°C2)

1.5 kW

CDA34.005,Cx.x

80 W

112 W

0.05

650x460mm = 0.3m²

45°C1), 40°C2)

2.2 kW

CDA34.006,Cx.x

106 W

148 W

0.05

3.0 kW

CDA34.008,Cx.x

135 W

162 W

0.03

4.0 kW

CDA34.010,Cx.x

172 W

207 W

0.03
0.02

BG2

BG3
BG4
BG5

5.5 kW

CDA34.014,Cx.x

210 W

268 W

7.5 kW

CDA34.017,Cx.x

255 W

325 W

0.02

11 kW

CDA34.024,Cx.x

315 W

400 W

0.015

15 kW

CDA34.032,Cx.x

400 W

510 W

0.015

An additional cooler is required to supply
adequate cooling.
Project planning notessee appendix A.4
If you have any further questions please
consult your project engineer.

1) At a power stage clock frequency of 4 kHz 2) At a power stage clock frequency of 8 kHz
3) Thermal resistance between active cooling surface and cooler

Table 2.4

Required cooling with cold plate

Note the following points:
• The backing plate must be grounded over a large area.
• For mounting in switch cabinets with convection (= heat loss is
discharged to the outside via the cabinet walls) an internal air
circulation fan must always be fitted.
• The best result for effective EMC installation is attained with a
chromated or galvanized backing plate. If backing plates are
varnished, the coating must be removed in the area of the contact
surface!

CDA3000 Operation Manual

2-6

2 Mechanical installation

2.5

Push-through
heat sink (Dx.x)

Step

Action

Comment

1

Mark out the positions of the tapped
holes and the breakthrough on the
backing plate.
Cut a tap for each fixing screw in the
backing plate.

Dimensional drawings/hole
spacing see Table 2.6.
The tapping area will provide
you with good, full-area contact.

2

Mount the inverter module vertically on
the backing plate. Tighten all screws to
the same tightness.

Pay attention to the mounting
clearances! The mounting seal
must contact flush on the
surface.

3

Mount the other components, such as the
Mains filter max. 20 cm below
mains filter, line choke etc., on the
the inverter module
backing plate.

4

Continue with the electrical installation in
section 3.

1

2

3

Note the following points:
•

Distribution of power loss:

Power loss

Protection

BG3

BG4

BG5

Outside (3)

70%

75%

80%

Inside (4)

30%

25%

20%

Heat sink side (3)

IP54

IP54

IP54

;y

Machine side (4)

IP20

IP20

yy ;;
;;
yy
•

IP20

The all-round mounting collar must be fitted with a seal. The seal
must fit flush on the surface and must not be damaged:

(3)

(1) Seal
(2) Tapped hole for EMCcompatible contact
(3) Outside
(4) Inside

(2)

(4)

4

5

A

(1)

CDA3000 Operation Manual

•

The backing plate must be well grounded.

•

The best result for effective EMC installation is attained with a
chromated or galvanized backing plate. If backing plates are
varnished, the coating must be removed in the area of the contact
surface!

2-7

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yy
;;
;
y
;
y
;
y
;;;
yyy
;
y
;
y
;
y
yyy
;;;
; y
y
;;;
yy
;
y
2 Mechanical installation

CM-xxxx

F

G

E1

E

F

UM-xxxx

Figure 2.3 Mounting clearances (see Table 2.6)

Dimensions of
breakthrough

BG3

BG4

BG5

W (width)

75

125

175

H (height)

305

305

305

H

H

B

B

Table 2.5

CDA3000 Operation Manual

Breakthrough for push-through heat sink (dimensions in mm)

2-8

2 Mechanical installation

CDA3...,Dx.x

BG3

BG4

BG5

Weight [kg]

4.6

6.7

7.4

W (width)

110

160

210

H (height)

1

340

D (depth)

T1 138, T2 80

T1 138, T2 135

A

90

140

190

A1

–

80

100

C

320

C1

200

D∅

∅ 4.8

∅ 4.8

∅ 4.8

Screws

8 x M4

10 x M4

10 x M4

E

10

E1 (with module)

20

F

1001)

G

> 300

3

4

A

D∅

2

BG3
BG4
BG5

For more information
on the ambient
conditions see
appendix A.3.

C1

H

C

5
B

A1
T2

A

T1

1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.

Table 2.6

CDA3000 Operation Manual

Dimensional drawings: push-through heat sink (dimensions
in mm)

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CDA3000 Operation Manual

2-10

1

3 Installation
2
3.1

Overview ..................................................................3-2

3.2

compliant installation .............................................3-3

3.3

Grounding lead connection .....................................3-6

3.4

Motor connection ....................................................3-7

3.5

Mains connection ....................................................3-9

3.6

DC network ............................................................3-11

3.7

Braking resistor (RB) ............................................3-12

3.8
3.8.1
3.8.2
3.8.3
3.8.4
3.8.5
3.8.6

Control connections ..............................................3-13
Choice of terminal assignment ...........................3-14
Specification of control terminals .......................3-15
Terminal assignment 1 ......................................3-16
Terminal assignment 2 ......................................3-17
Terminal assignment 3 ......................................3-18
Encoder .............................................................3-19

Attention: Installation must only be carried out by qualified electricians
who have undergone instruction in the necessary accident
prevention measures.

CDA3000 Operation Manual

3-1

3

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5

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3.1

Overview
L1 L2 L3

L1 N

H1 H2 H3

(7)
L-

The terminal layout for all
sizes is presented in
Appendix A.9.

L+

K1

K1

(1)

X4

(1)

X1

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

X1

U

U

(8)

V

V
W

W

(2)
FN

L+

L+

RB

RB

L-

L-

N

L2

(4)

X2

L3

X3

L1

L1

CDA32.xxx
CDA34.xxx

RB

(3)

PE

M
3~

ϑ

(5)

Figure 3.1 Overview of connections
Key
(1)

Line choke1)
filter1) 2)

Explanation
Reduces the voltage distortions in the system
Suppresses line-borne interference emission

(2)

Mains

(3)

Braking resistor1)

Required for repeated braking

(4)

Control conn. X2

Connection see section 3.8

(5)

Motor PTC connection X3 For thermal monitoring of the motor, see section 3.4

(6)

RS232 connection X4

For operation with KEYPADsee section 4.7/
Operation with DRIVEMANAGERsee section 4.8

(7)

Connection for
DC network

Permits power exchange between servocontrollers, see
section 3.6

(8)

Software name plate

Indicates the shipped software status

1) For supplementary components see CDA3000 Order Catalogue.
2) In inverter modules up to 7.5 kW (BG1 to BG4) the mains filter is built-in.

CDA3000 Operation Manual

(6)

3-2

3 Installation

3.2

compliant
installation

Inverter moduls are components intended for installation into industrially
and commercially used equipment and machines.
Commissioning (i. e. starting inteded operation) is only permitted when
strictly complying with EMC-directive (89/336/EEC).

1

The installer/operator of a machine and/or equipment must provide
evidence of the compliance with the protection targets stipulated in the
EMC-directive.
Attention: Compliance with the required EMC-protection targets is
normally achieved by observing the installation instructions in
this manual and using the appropriate radio interference
suppression filters.

Assignment of drive controller with internal line filter

2

3

All inverter moduls CDA are fitted with a sheet steel housing with
aluminium-zink surface to improve the interference immunity factor as
specified in IEC61800-3, environment 1 and 2.
inverter moduls 0.37 kW to 7.5 kW are equipped with integrated line
filters. With the measuring methods specified in the standard these
inverter moduls comply with the EMC product standard IEC61800-3 for
"Environment 1" (living area) and "Environment 2" (industrial area).
−

Public low voltage network (environment 1) living area: up to 10
m motor cable length, for more details see section A.7.

Attention: This is a restricted availability product in accordance with IEC
61800-3. This product may cause radio interference in
domestic environments; in such cases the operator may need
to take appropriate countermeasures.
−

4

Industrial low voltage network (environment 2) industrial area:
up to 25 m motor cable length, for more details see section A.7.

5

A

Assignment of drive controller with external line filter
An external radio interference suppression filter (EMCxxx) is available for
all inverter moduls. With this line filter the inverter moduls comply with the
EMC product standard IEC61800-3 for "Environment 1" (living area) and
"Environment 2" (industrial area).
−

CDA3000 Operation Manual

Public low voltage network (environment 1) living area: up to
100 m motor cable length.

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3 Installation

Attention: This is a restricted availability product in accordance with IEC
61800-3. This product may cause radio interference in
domestic environments; in such cases the operator may need
to take appropriate countermeasures.
−

Note:

CDA3000 Operation Manual

Industrial low voltage network (environment 2) industrial area:
up to 150 m motor cable length.
When using external line filters the status "general
availability" can be reached too with shorter motor cable
length. If this is of importance to you, please do not hesitate
to contact our sales engineers or your projecting engineer.

3-4

3 Installation

Subject

Projecting and installation regulations

PE-terminal
equipotential bonding

Use a bright backing plate. Use cables and/or ground straps with
cross sections as large as possible. Route the PE-terminal
connection for the components in a star-shaped fashion and ensure
large area contact of earthing (PE) and shielding connecting on the
PE-bar of the backing plate to establish a low-resistance HFconnection.
PE-mains connection in accordance with DIN VDE 0100 part 540

1

• Mains connection < 10 mm²
Protective conductor cross-section min. 10 mm² or use 2
conductors with a cross-section of the mains supply lines.

2

• Mains connection > 10 mm²:
Use a protective conductor cross-section in compliance with
the cross-section of the mains supply lines.
• Route the motor cable separated from signal and mains
supply lines. The minimum distance between motor cable
and signal line/mains line must be 20 cm, if necessary us
separator.

3

• Always route the motor cable without interruptions and the
shortest way out of the control cabinet.

Routing of cables

• When using a motor contactor or a reactance control/motor
filter, this should be directly mounted to the drive controller.
Do not bare the core ends of the motor cable too soon.

4

• Avoid unnecessary cable lengths.
The drive controllers must always be wired with screened motor
cables and signal lines. A cable type with double copper braiding
with 60 -70% coverage must be used for all screened connections.

Cable type

• Contactors, relays, solenoid valves (switched inductivities)
must be wired with fuses. The wiring must be directly
connected to the respective coil.

Further hints for the
control cabinet design

• The switched inductivities should be at least 20 cm away
from the process sontrolled assemblies.
• Place larger consumers near the supply.
• If possible enter signal lines only from one side.
• Lines of the same electric circuit must be twisted. Crosstalk
is generally reduced by routing cables in close vicinity to
earthed plates. Connect residual strands at both ends with
the control cabinet ground (earth).

Supplementary
information
Table 3.1

CDA3000 Operation Manual

5

A

Supplementary information can be found in the corresponding
connection description
Projecting and installation regulations

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3 Installation

3.3

Grounding lead
connection

Step

Note: PE mains connection to
DIN VDE 0100 part 540

Action
Ground every inverter module!

1

Mains connection < 10 mm²:
Grounding lead cross-section min.
10 mm² or use 2 wires with crosssection of mains leads.

Also connect the grounding lead
connections of all other
components, such as the line choke,
filter, etc., in star configuration, to
the PE rail (main ground) in the
switch cabinet.

Mains connection > 10 mm²:
Use grounding lead (PE) cross section
according to cross-section of mains
leads.

;;;
;
;
;;
;;;
;;;
;

;;;

2

in star
Connect terminal X1/
configuration to the PE rail (main
ground) in the switch cabinet.

U1 U2 V1

V2 W1 W2

U1 U2 V1

V2 W1 W2

U1 U2 V1

V2 W1 W2

PE

Figure 3.2 Star configuration layout of the grounding lead

Note the following points:
• The grounding lead must be laid out in star configuration to conform
to the EMC standards.
• The backing plate must be well grounded.
• The motor cable, mains lead and control cable must be laid
separately from each other.
• Avoid loops, and lay cable over short distances.
• The operational leakage current is > 3.5 mA.
CDA3000 Operation Manual

3-6

3 Installation

3.4

Motor
connection

Step

Action

Comment

1

Define the wire cross-section
dependent on the maximum current and
ambient temperature.

Wire cross-section to VDE0100,
part 523, see section 3.5
“Mains connection”.

2

Wire the motor phases U, V, W by way of
a shielded cable and ground the motor to Mount shield at both ends to
reduce interference emission.
.
X1/

3

Wire the temperature sensor PTC (if
fitted) with separately shielded wires.

The CDA3000 inverter
modules are protected
against shorting and
ground faults at the terminals when in operation. In the event of a
short-circuit or ground
fault in the motor cable,
the power stage is disabled and an error
message is delivered.

Mount shield at both ends to
reduce interference emission.

1

2

X3

U
V

1
U
V
W

W

M
3~

ϑ

3

2

X1

4
Figure 3.3 Connection of motor

Note the following points:
•

Always use shielded cables to connect the motor.

•

Shield contact on the inverter module:
−

−

CDA3000 Operation Manual

For inverter modules BG1 ... 5 (0.37 ... 15 kW) there is an
accessory shield (ST02, ST04 or ST05) permitting simple clip
mounting with all-round contact.
For inverter modules BG6 ... 8 (22 ... 132 kW) we recommend
using a cable clamp rail with shield connection directly on the
cable gland in the switch cabinet.

•

The motor at the inverter output may be shut off by means of a
contactor or motor circuit-breaker. The inverter module cannot be
damaged in the process. Circuit reference for „motor contactor“ see
appendix A.5.1.

•

Multi-motor operation is possible; for project planning notes see
Appendix A.5.

3-7

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Attention: If the inverter is operated as a controller with encoder (FOR
motor control method), motor phases U,V and W must
never be reversed! If the motor phases are reversed the
inverter has no control over the motor. The motor may buck
or accelerate in an uncontrolled manner (“race”).
For proper EMC installation the motor terminal box must be HF-tight
(metal or metallized plastic). For cable introduction, packing glands with
large-area shield contact should be used.

Terminal box

(1)

(1)

Thermistor (PTC)

(2)
2

(2)

Packing gland with shield
contact

(3)

Motor phases

(4)

Grounding lead connection

;;
1

U

V

W

U

V

W

(3)

(4)

Figure 3.4 Motor terminal box

Motor temperature monitoring

For thermal monitoring of the motor coil, a thermistor (PTC) may be
connected to terminals X3/ϑ- and ϑ+. The type used must be set during
commissioning in parameter 330-MOPTC (factory default setting is “off”).
Sensor

No PTC
used

Standard
PTC

Linear
voltage evaluation

TSS,
thermostatic
circuit-breaker

-

PTC to
DIN44082

KTY84-130, (tolerance
band yellow)

Klixon

Parameter
330-MOPTC =

OFF

DIN

KTY

TSS

Measurement
voltage UMAX

–

12 V

–

Measuring range

–

100 Ω to 15 kΩ

–

Tech. data
Usable type

Table 3.1

Motor temperature monitoring specification

Attention: Contrary to DIN VDE 0660-303 (short circuit dedection
< 20 Ω) the CDA3000 will note a short circuit at < 5 Ω.

CDA3000 Operation Manual

3-8

3 Installation

3.5

Mains
connection

Step

Action

Comment

1

Define the wire cross-section
dependent on maximum current and
ambient temperature.

Wire cross-section to VDE0100,
part 523

2

Wire the inverter module with the mains
filter, distance between filter unit and
inverter modul max. 0.3 m (with
unshielded cable)!

Step not applicable for BG1 to
BG4; up to 7.5 kW the mains
filter is built-in.

3

Wire the line choke see Appendix A.5

Reduces the voltage distortions
(THD) in the system and extends
the service life.

4

Install a circuit-breaker K1 (power
switch, contactor, etc.).

Do not connect the power!

5

Use the mains fuses (type gL) or
miniature circuit-breakers (trip
characteristic C) to cut the mains power
to all poles of the inverter.

To protect the line in accordance
with VDE636, part 1

Connection of the inverter module via a line choke with a short circuit voltage of 4 %
of the mains voltage (uk = 4 %) is obligatory:

1.

Where the inverter modules are connected to systems of environment class 3
and above, see EN 61000-2-4 see appendix A.6

2.

For all inverter modules with a recommended motor connected load
(4-pole standard motor) of 30 kVA or above (CDA34.060 ... CDA34.250)

3.

Where there is a requirement to comply with the limit values for variable-speed
electric drives (see standard EN 61800-3/ IEC 1800-3)

1

2

3

4

5

4. Where there is a dc link between multiple inverter modules
X1

N
L1

N

CDA32.xxx

A

1 x 230 V

L1

K1

X1
L3
L2

L3

FN

L1

L1

K1

Figure 3.5 Mains connection
CDA3000 Operation Manual

L2

3-9

CDA34.xxx
3 x 400/460 V

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3 Installation

Attention: Danger to life! Never wire or disconnect electrical connections while they are live! Before working on the device disconnect the power. Wait until the DC-link voltage at terminals X1/
RB+ and L- has fallen to the safety-low voltage before working on the device (approx. 5 minutes).

Note the following points:
• Only all-current sensitive fault current breakers suitable for inverter
operation may be used.
• Switching the mains power: Cyclic power switching is permitted
every 60 seconds; jog mode is not permitted.
−
−

If switching is too frequent, the device protects itself by means
of high-resistance isolation from the system.
After a rest phase of a few minutes the device is ready to start
once again.

• TN network and TT network: Permitted without restriction.
• IT network (insulated center point): Not permitted!
• For details of measures to maintain UL approbation refer to
Appendix A.8.

Mains filter

Size

Power range

Mains filter

BG1 ... 4

0.75 ... 7.5 kW

Internal

BG5 ... 8

11 ... 132 kW

External1)

1) For supplementary components see CDA3000 Order Catalogue.

Note:
Compliance with the limit curves (EN61800-3) to attenuate the lineborne interference voltage and the interference emitted from the inverter
module depends on
• use of a line choke (recommended),
• the length of the motor cable and
• the preset clock frequency (4, 8 or 16 kHz) of the inverter module
power stage.
For further information please consult your project engineer.

CDA3000 Operation Manual

3-10

3 Installation

Wire cross-section

.

Inverter module

Device
connected load
[kVA]

Max. possible wire
cross-section of
terminals [mm²]

Recommended mains
fusing (gL)
[A]

CDA32.004

1.7

2.5

1 x 10

CDA32.006
CDA32.008
CDA34.003
CDA34.005

2.3
3.0
1.6
3.0

2.5

1 x 16
1 x 16
3 x 10
3 x 10

CDA34.006

4.2

2.5

3 x 10

CDA34.008
CDA34.010

5.7
7.3

2.5

3 x 10
3 x 16

CDA34.014
CDA34.017

10.2
12.4

4.0

3 x 20
3 x 25

CDA34.024
CDA34.032

17.5
23.3

10

3 x 35
3 x 50

CDA34.045
CDA34.060
CDA34.072

32.8
43.8
52

25

3 x 50
3 x 63
3 x 80

CDA34.090
CDA34.110

65
80

50

3 x 100
3 x 125

CDA34.143
CDA34.170

104
124

Threaded bolt M8

3 x 160
3 x 200

CDA34.250

145
173

Threaded bolt M8

3 x 250
3 x 315

Table 3.2

3.6

DC network

1

2

3

4

Wire cross-sections and mains fuses (VDE0298 must be
observed)

The inverter modules run in regenerative operation (braking) in a DC
network feed power into the DC network which is consumed by the motordriven inverter modules.

5

DC network operation of several inverter modules minimizes the power
consumption from the mains and external braking resistors can be
eliminated where appropriate.
Note:

CDA3000 Operation Manual

It is essential that a DC network operation be checked at the
project planning stage. Please consult your project engineer.

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3.7

Braking resistor
(RB)

In regenerative operation, e.g. braking the drive, the motor feeds energy
back into the inverter. This increases the voltage in the DC-link. If the
voltage exceeds a threshold value, the internal braking transistor is
activated and the regenerated power is converted into heat by way of a
braking resistor.
The switching transistor is installed as standard. The design of the
external braking resistor depends on a number of drive factors:
for example the load to be moved, the required dynamics of the drive or
the braking and cycle duration.

L+

RB

RB

X1

Figure 3.6 Braking resistor connection

Note the following points:
• The design of the braking resistor must be clarified at the project
planning stage.
• For details of the permissible minimum ohmic resistance of an
externally installed braking resistor for the individual inverter
modules refer to Appendix A.2.
• Details of the peak braking power with an internal braking resistor
(only with version CDA34 ...,Wx.x,BR) are also given in Appendix
A.2.
For further information please consult your project engineer.

Attention: In device version CDA3X.xxx, Wx.x, BR
the braking resistor is built-in. No additional braking resistor
may be connected to terminals X1/L+ and RB; this would
damage the inverter module.

Attention: At warning message „excessive temperature at inverter heat
sink“ the connected device must be separated from the
mains, because an overvoltage of the mains leads to an
overload of the braking resistor. Please integrate one of the
digital outputs into your control concept, e.g. set OSDxx to
WOTI (Warning heat sink temperature of device).

CDA3000 Operation Manual

3-12

3 Installation

3.8

Control
connections

Step

Action

Comment

Check whether your inverter module is
Type:
CDA32.004,C1.0
fitted
Software:
V 1xx.x
CS:
C1D1
a modified software package
Data Set:
(>V100.x)
(standard software = Vx.xx-xx)
SN.:
99120442
If this is the case, the control terminal
assignment is different. Please
Position of software name plate see
contact your project engineer with
regard to wiring and commissioning!! section 3.1 Page 3-2

1

ANTRIEBSTECHNIK
D- 35633 Lahnau

1

2

Check whether you already have a
SMARTCARD or a DRIVEMANAGER data
set with a complete device setup.
If this is the case, the control terminal
assignment is different. Please
contact your project engineer to obtain
the terminal assignment!

2

Bulk customers

For details of how to load the data
set into the inverter module refer to
section 4.6.

3

Choose a terminal assignment.

see 3.8.1 “Choice of terminal
assignment”

4

Wire the control terminals with
shielded cables.
The only essential signals are the
ENPO signals and a start signal
(STR or STL).

Ground the cable shields over a
wide area at both ends.
Wire cross-section maximum
1.5 mm² or two cores per terminal
each 0.5 mm²

5

Keep all contacts open
(inputs inactive).

6

Check all connections again!

Continue with commissioning in
section 4.

3

4

5

Note the following points:

CDA3000 Operation Manual

•

Always wire the control terminals with shielded cables.

•

Lay the control cables separately from the mains lead and motor
cable.

•

The CDA3000 Application Manual presents more drive solutions.

•

For all shielded connections a cable type with double copper
braiding with 60-70 % coverage must be used.

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3.8.1 Choice of
terminal
assignment

Selection

Typical applications

Control method

• Project planning and commissioning are
already complete.

Serial commissioning

Terminal assignment

• Loading of an existing data set.
• Pump, fan and extruder drivers and traction
and lifting drives with low dynamics

• Applications with dynamic load
surges
• Dynamic traction, lifting and rotational
drives with speed control
• With encoder feedback

Obtain the terminal
assignment from your
project engineer.

Page 4-12
Commissioning

Assignment 1

Page 3-16

Assignment 2

Page 3-17

Assignment 1

Page 3-16

Assignment 2

Page 3-17

Assignment 3

Page 3-18

Voltage Frequency Control (VFC)

• Multi-motor operation
• Dynamic traction and rotational drives

Continued
on

Sensorless Flux Control (SFC)
- Only for asynchronous motor
Field-Oriented Regulation (FOR)
- Only for asynchronous motor

Attention: With the SFC motor control mode (Sensorless Flux Control)
no lifting drives and no applications with regenerative load
torque1) can be operated at present.
1)All machinery counteracts the drive with a static torque. The static
torque is generally termed load torque. If this load torque acts in the
direction of movement, such as in lifting mechanisms, during lowering,
then the term “regenerative load torque” is used.

Note:

CDA3000 Operation Manual

During operation intensive load peaks or unintentional
cancelling of the start effects in a loss of stator flow control of
the SFC-control. So that a current overload shut-off or
uncontrolled movements can occur.

3-14

3 Installation

3.8.2 Specification of
control
terminals

Des.

Specification

Analog
inputs

ISA00
ISA01

• ISA00: UIN = +10 V DC, ±10 V DC, IIN = (0) 4-20 mA DC,
switchable by software
• ISA01: UIN = +10 V DC
• Tolerance U: ± 1% v. M., I: ±1% of MV
• 24 V digital input, PLC-compatible
• Switching level Low/High: <4.8 V / >8 V DC
• Resolution 10-bit
• Rin=110kΩ
• Floating against digital ground

Analog
output

OSA00

• Tolerance U: ±2.5% of MV
• Uout=+10 V DC, ROUT=100 Ω
• Imax=5 mA, short-circuit-proof

Digital
inputs

ISD00
ISD01
ISD02
ISD03

•
•
•
•

ENPO

• Power stage enable = High level
• Specification as ISDxx

OSD00

•
•
•
•
•

Short-circuit-proof
PLC-compatible
Imax = 50 mA
Protection against inductive load
High-side driver

OSD01

•
•
•
•
•

Short-circuit-proof with 24V supply from inverter module
PLC-compatible
Imax = 50mA
No internal freewheeling diode; provide external protection
High-side driver

Relay
output

OSD02

• Relay 48 V / 1 A AC, changeover contact
• Usage category AC1
• Operating delay approx. 10 ms

Motor
temperature

PTC1/ 2 • max. 12 V DC, measuring range 100 Ω - 15 kΩ
• Suitable for PTC to DIN 44082 or temperature sensor KTY84-130
(tolerance band yellow) or thermostatic circuit-breaker

Voltage
supply

+10.5V

• Reference voltage UR =10.5 V DC, short-circuit-proof
• Imax = 5 mA

+24V

• Auxiliary voltage UV = 24 V DC, short-circuit-proof
• Imax = 200 mA (overall, also includes driver currents for outputs
OSD0x)

The terminal scan
cycle is 1 ms.

Digital
outputs

PLC-compatible
Switching level Low/High: <5 V / >18* V DC
Imax at 24 V = 10 mA
RIN = 3 kΩ

1

2

3

4

5

A

*In the range >5 V / <18 V the response of the inputs is undefined.

CDA3000 Operation Manual

3-15

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3 Installation

3.8.3 Terminal
assignment 1

Terminal assignment in factory setting
Preset solution “Clock drive, quick/slow jog”.
Features

Parameter

• Quick jog/slow jog driving profile
with two directions of rotation

152-ASTER = DRV_1

• Output for motor holding brake

X2

Des.

20

OSD02

14

19

OSD02

11

18

OSD02

12

17

DGND

Digital ground

16

OSD01

“Reference reached” message

15

OSD00

Output for motor holding brake

14

DGND

Digital ground

13

UV

12

ISD03

Not assigned

S1

11

ISD02

Selection of slow jog

STL

10

ISD01

Start/Stop quick jog anti-clockwise

STR

9

ISD00

Start/Stop quick jog clockwise

ENPO

8

ENPO

Power stage hardware enable

7

UV

6

UV

+

5

OSA00

Actual frequency 0 ... FMAX
0 ... 10 V corresponds to

-

4

AGND

Analog ground
0 ... 10 V corresponds to

3

ISA01

Not assigned

2

ISA00

Not assigned

1

UR

K0
+24V

~

H1

-

K1

M
3~

0 ... 10 V

N1

Function
Relay contact
for “Ready”
message

Auxiliary voltage 24 V

Auxiliary voltage 24 V

Reference voltage 10.5 V, 5 mA

Figure 3.7 Control terminals, traction drive without encoder evaluation

CDA3000 Operation Manual

3-16

3 Installation

3.8.4 Terminal
assignment 2

Preset solution “Analog reference and fixed frequency”.
Features

Parameter

1

• Analog speed input for two directions
• Selection of fixed frequencies via
binary coding of switches S1/S2

152-ASTER = ROT_6

• Functionally compatible with VF1000

K0
+24V

Des.

20

OSD02

14

Function

19

OSD02

11

18

OSD02

12

Relay contact
for “Ready”
message

17

DGND

Digital ground

H2

16

OSD01

“Standstill” message

H1

15

OSD00

“Reference reached” message

14

DGND

Digital ground

13

UV

S2

12

ISD03

S1

11

ISD02

Choice of fixed frequency
(binary coded) *

STL

10

ISD01

Start/Stop quick jog anti-clockwise

STR

9

ISD00

Start/Stop quick jog clockwise

ENPO

8

ENPO

Power stage hardware enable

7

UV

6

UV

+

5

OSA00

Actual frequency 0 ... FMAX

-

4

AGND

Analog ground
0 ... 10 V corresponds to

3

ISA01

Not assigned

2

ISA00

Reference 0 V ... + 10 V

1

UR

0 ... 10 V

N1

R1

X2

≥ 10 kΩ

2

3

Auxiliary voltage 24 V

Auxiliary voltage 24 V

Reference voltage 10.5 V, 5 mA

4

5

A

*Function see section 4.3, Table 4.1

Figure 3.8 Terminal assignment, rotational drive without encoder evaluation

Note:

CDA3000 Operation Manual

The terminal assignment applies to firmware V3.1 and higher

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3 Installation

3.8.5 Terminal
assignment 3

Preset solution “Analog reference + correction, with rotary encoder”.
Features

Parameter

• Analog speed input for two
directions with speed correction

152-ASTER = ROT_2

• Encoder evaluation

K0
+24V

H2
H1

OSD02

14

Function

19

OSD02

11

18

OSD02

12

Relay contact
for “Ready”
message

17

DGND

Digital ground

16

OSD01

“Reference reached” message

15

OSD00

“Standstill” message

14

DGND

Digital ground

+

13

UV

B

12

ISD03

Encoder track B

A

11

ISD02

Encoder track A

STL

10

ISD01

Start/Stop anti-clockwise

STR

9

ISD00

Start/Stop clockwise

ENPO

8

ENPO

Power stage hardware enable

7

UV

6

UV

+

5

OSA00

Actual frequency 0 ... FMAX

-

4

AGND

Analog ground

3

ISA01

Correction reference* 0 V ... +10 V

2

ISA00

Reference 0 V ... + 10 V

1

UR

M
3~

0 ... 10 V

N1

≥ 10 kΩ
R1

Des.

20

(1)

N2

X2

Auxiliary voltage 24 V

Auxiliary voltage 24 V

R2
≥ 10 kΩ

(1)

Reference voltage 10.5 V, 5 mA

Only encoder type HTL (24V supply) usable. The encoder is evaluated only in control
mode FOR. For notes on the rotary encoder see Figure 3.10.

Figure 3.9 Control terminal assignment, rotational drive with encoder
evaluation

Correction reference*: For a description of the function refer to the
CDA3000 Application Manual.

CDA3000 Operation Manual

3-18

3 Installation

3.8.6 Encoder

Specification of encoder connections:
Des.

Specification

Digital
inputs

ISD02
ISD03

• flimit = 150 kHz
• PLC-compatible (L = < 5 V, H = > 18 V)
• Current consumption (encoder) max. 80 mA

Connecting
cable

-

• Screened twisted-pair cable with approx. 60 nF/km
• Cable length max. 30 m

A HTL encoder with 24 V supply can be connected to terminals X2/11 and
12. Permissible pulse counts are in the range from 32, 64, 128, 256, 512,

1

2

1024 ...to 16384 pulses per rev (2n where n = 5 to 14).
+
NPN

3

A
PNP

-

Figure 3.10 Block diagram, HTL output circuit

Maximum number of lines of
encoder

6

9 ⋅ 10
LRmax = --------------n max

LRmax =
nmax =

4

Maximum number of lines of encoder in
pulses per rev.
Maximum speed of motor in rpm

5

Example of nmax = 6000 rpm:
6

Calculated:

9 ⋅ 10
LR max = --------------- = 1500 pulses per rev.
6000

Selected:

An encoder with 1024 pulses per rev.

Reasoning:

1500 pulses per rev. is not programmable - the nearest

A

possible value is 1024 pulses per rev. (binary 210)
Minimum motor speed

Formula for calculating the minimum motor speed depending on the
encoder lines per revolution so that one pulse of the encoder can be
evaluated each scan cycle of the inverter module.

n min

CDA3000 Operation Manual

3000 1
= ----------- ⋅ --------LR min

LR =

Number of lines of encoder in pulses per rev.

nmin =

Minimum speed of motor in rpm

3-19

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3 Installation

CDA3000 Operation Manual

3-20

4 Commissioning

4 Commissioning
1
4.1

Choice of commissioning .......................................4-1

4.2

Standard commissioning ........................................4-2

4.3

KEYPAD commissioning ...........................................4-4

4.4

DRIVEMANAGER commissioning ................................4-6

4.5

Direction check .....................................................4-11

4.6
4.6.1
4.6.2

Serial commissioning ...........................................4-12
Serial commissioning with KEYPAD .....................4-12
Serial commissioning with DRIVEMANAGER ..........4-14

4.7

Operation with KEYPAD KP200 ...............................4-15

4.8

Operation with DRIVEMANAGER ...............................4-18

4.9

Parameter list (selection) .....................................4-19

Attention: Commissioning must only be carried out by qualified
electricians who have undergone instruction in the necessary
accident prevention measures.

4.1

Choice of
commissioning

3

4

5
Standard commissioning

CDA3000 Operation Manual

2

The device can be put into operation with its factory
settings, without need of any other aids.

KEYPAD commissioning

The KEYPAD enables you to preset a number of basic
parameters, such as rotating field limitation (FMAX),
acceleration/deceleration ramps (ACCR/DECR) or fixed
frequencies (FFIX) etc.

DRIVEMANAGER commissioning

The “DRIVEMANAGER 3.0” PC user interface enables you
to customize your drive tasks in a user-friendly way.

Serial commissioning

To commission several identical drives, for example,
you can transfer the data set of the first drive via KEYPAD
with SMARTCARD or via DRIVEMANAGER to the following
drives.

4-1

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4 Commissioning

4.2

Standard
commissioning

This mode of commissioning is based on the factory setting.
Precondition:
• Inverter module is fully connected.
• Recommended IEC standard motor (see section A.2) is connected.
• Control terminals are wired as per terminal assignment 1,
see page 3-16.
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
.

Step

1

2

Start drive

3
4

Action

Note

After power-on, inverter module
Connect the mains power supply to
performs a self-test (lasting approx.
the inverter module.
1... 3 s).
Quick jog = 50 Hz
Check that your drive can be run at Slow jog = 20 Hz
the factory set (FS) rotating field
Acceleration ramp1)
frequency and ramps.
Deceleration and stop ramp1)

Close ENPO contact.

Enables power stage.

Set drive to slow jog

Close S1 = slow jog

5

Start drive by closing STL or STR
contact.

STL = start anti-clockwise
STR = start clockwise

6

Check direction of rotation of motor
shaft

see section 4.5 “Direction check”

7

Brake drive by opening start
contact.

Drive brakes down to standstill.

Open ENPO contact.

Safely disables power stage.

Commissioning is completed.

Note:

1) Factory setting from BG1 to BG5
(15 kW) = 20 Hz/s, from BG6
(22 kW) to BG8 = 5 Hz/s

CDA3000 Operation Manual

If the connected IEC standard motor differs by more than two
power classes from the rated power output of the inverter
module, “DRIVEMANAGER commissioning” with automatic
motor identification should be carried out, see section 4.4.
The same applies to commissioning of special motors such
as reluctance, synchronous or HF motors. Please consult
your project engineer.

4-2

4 Commissioning

Input signals of
terminal assignment 1
(152-ASTER = DRV_1)

303-FMAX1

FMAX

590-ACCR1

f [Hz] 0

592-DECR1
270-FFIX1
594-STPR1

1

303-FMAX1

FMAX

STR

1
0

STL

1
0

S1

1
0

2
t [s]

Figure 4.1 Example of a quick/slow jog driving profile for two directions

Output signals of
terminal assignment 1
(152-ASTER = DRV_1)

3

FMAX

f [Hz] 0

4

FMAX

1

H1 0

5

1

K1 0

t [s]
Figure 4.2 Output signals dependent on driving profile

H1 = Reference reached; K1 = Motor holding brake output signal

CDA3000 Operation Manual

4-3

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4 Commissioning

4.3

KEYPAD
commissioning

This mode of commissioning is performed with the KEYPAD control unit
(accessory order designation: KP200). It enables a number of basic
parameters to be adjusted directly.
Precondition:
• Inverter module is fully connected.
• Recommended IEC standard motor (see section A.2) is connected.
• Control terminals are wired as per terminal assignment 2,
see page 3-17.
• KP200 is plugged in.
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
.

Step

1

2

3

Action

Note

After power-on, inverter module
Connect the mains power supply to
performs a self-test (lasting approx.
the inverter module.
1... 3 s).
Rotating field frequency (FMAX) = 50Hz
Check that your drive can be run at
at reference value (R1) = 10 V
the factory set (FS) rotating field
Acceleration ramp1)
frequency and ramps.
Deceleration and stop ramp1)
If this is not possible, change the parameters with the KEYPAD
FMAX
303-FMAX1
Press the start/enter key once to
Acceleration ramp
590-ACCR1
enter subject area _11UA and press Deceleration ramp
592-DECR1
the start/enter key again to select Stop ramp
594-STPR1
the parameter you want to change. Adapt parameter using cursor keys, confirm
change with “start/enter” key.

4
5
Start drive

1
2

1) Factory setting from BG1 to BG5
(15 kW) = 20 Hz/s, from BG6
(22 kW) to BG8 = 5 Hz/s

CDA3000 Operation Manual

Select the preset solution
Parameter 152-ASTER
“Rotational drive 6”
to “ROT_6”
Press “stop/return” to return to “Menu”.
Save setting by pressing both cursor keys simultaneously for 3 seconds.
Close ENPO contact and set a low
reference value with R1.
Start drive by closing STL or STR
contact.

ENPO enables power stage.
Motor accelerates to preset reference

3

Check direction of rotation of motor
shaft

see section 4.5 “Direction check”

4
5

Open start contact.

Drive brakes down to standstill.

Open ENPO contact.

Safely disables power stage.

Commissioning is completed.

4-4

4 Commissioning

Note:

If the connected IEC standard motor differs by more than two
power classes from the rated power output of the inverter
module, “DRIVEMANAGER commissioning” with automatic
motor identification should be carried out, see section 4.4.
The same applies to commissioning of special motors such
as reluctance, synchronous or HF motors. Please consult
your project engineer.

303-FMAX1

FMAX

FFTB1
R1

2

FFTB3
FFTB2

R1

1

R1

R1

f [Hz] 0
FMAX

3
Input signals
terminal assignment 2
(152-ASTER = ROT_6)

R1

STR

1
0

STL

1
0

S1

1
0

S2

1
0

4

10 V
5V
0V

Output signals
terminal assignment 2
(152-ASTER = ROT_6)

5

H2
H1

t [s]

H1 = Reference reached
H2 = Standstill

Figure 4.3 Signal characteristic dependent on driving profile
(ASTER=ROT_6)

Reference

S2 (ISD03)

S1(ISD02)

ISA00

Analog reference at input ISA00 (R1)

0

0

active

Table frequency 601-FFTB1 (FS = 10Hz)

0

1

inactive

Table frequency 602-FFTB2 (FS = 15Hz)

1

0

inactive

Table frequency 603-FFTB3 (FS = 20Hz)

1

1

inactive

Table 4.1

CDA3000 Operation Manual

A

Scaling of binary coded inputs ISD02 (S1) and ISD03 (S2)

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4 Commissioning

4.4

DRIVEMANAGER
commissioning

The DRIVEMANAGER as from version 3.1 makes commissioning easier,
especially the adaptation of your drive. It should be used specifically
when commissioning with “SFC” or “FOR” mode.
The following is an illustration of the commissioning procedure based on
the example of the preset solution ROT_2.
Precondition:
• Inverter module is fully connected.
• Control terminals are wired as per terminal assignment 3,
see page 3-18.
• The motor with encoder planned for the application is correctly
connected.
• All data of the motor (rating plate data) and the encoder are
available.
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
The main window contains the “Initial commissioning” button. Click on it to
open up the Wizard, which will guide you in four steps through the
commissioning process.

CDA3000 Operation Manual

4-6

4 Commissioning

1. Preset solution...

In this window you
select the terminal
assignment required
for control of your
application.

1

As a check, the
terminal diagram and
specimen
applications are
illustrated.

2

For our example
please set ROT_2.

3
2. Control method...

Different control methods have special advantages depending on the
application. Three modes of control are available.
For our example please set FOR(2).

4

5
Meaning

VFC

Application

Voltage Frequency Control
(factory setting)
Sensorless Flux Control

SFC

• Only for asynchronous
motors
Field Oriented Regulation

FOR

• Encoder is necessary

• Pump, fan and extruder applications
• Traction and lifting drive with low dynamics
• Multi-motor operation
• Dynamic traction, lifting and rotational
drives
• Drives with dynamic load surges
• Dynamic traction and rotational drives
• Speed control with encoder feedback

• only for asynchronous
motors
Table 4.2

CDA3000 Operation Manual

A

Choice of control method

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4 Commissioning

3. Motor data...

By way of the automatic motor identification the characteristic data of IEC
standard motors and ASM servomotors can be determined. The
precondition for problem-free identification is that the rating plate data are
present and correctly entered.

Note:

The data of the motor nominal point (max. rated power output
of the motor) must always be entered. In 87 Hz applications
(motor: 230 V, delta configuration) the converted 87 Hz data
must be entered. For more information refer to the CDA3000
Application Manual.

For our example this setting is required.
Following identification of the motor, all control loops are automatically
computed and the necessary parameter adjustments made.
Precondition:
• The motor is connected.
• Hardware enabled ( = ENPO contact closed).

1

3

Step

1
2
3
4

2

Action

Note

Enter motor data

see your motor type designation

Click on “Start identification” button

Takes approx. 3 min.

Apply setting

Values are transferred to device

Re-open ENPO contact on device

Power stage safely disabled

Motor identification is complete

CDA3000 Operation Manual

4-8

4 Commissioning

Set lines per revolution of
encoder used

This setting is only required in “FOR” mode.

1

2
4. Change basic settings...

In the last step you can adapt the
basic setting of the preset solution
to your application.
The setting options vary according
to the selected preset drive
solution (here the example for
ROT_2).

3

Test setting
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.

Step

Action

Note

1

Close ENPO contact.

ENPO active enables power stage.

2

Set low reference with R1.

see section “3.8.5 Terminal
assignment 3”

3

Start drive by closing STL or STR
contact.

Motor accelerates to preset reference

4

If the motor runs uncontrolled and does
Check phase position, motor and
not accelerate up to the preset
encoder connections, see section 4.5
reference, stop the drive (open STL or
“Direction check”
STR contact).

4

5

A

Motor accelerates up to preset
reference, commissioning can be
continued.

5

CDA3000 Operation Manual

Set correction reference with R2

4-9

Drive accelerates further by amount
of correction reference.

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4 Commissioning

Step

6
7

Action

Note

Brake drive by opening start contact. Drive brakes down to standstill.
Open ENPO contact.

Safely disables power stage.

Commissioning is completed.
Input signals
303-FMAX1

FMAX

590-ACCR1

592-DECR1

594-STPR1

f [Hz] 0
FMAX

R1

STR

1
0

STL

1
0

10 V
5V
0V

R2

10 V
5V
0V

t [ms]
Figure 4.4 Example of a driving profile for two directions with correction
reference (R2), 152-ASTER = ROT_2

FOR setting

FOR is preset, and requires no further optimization for standard
applications.
Note:
For more detailed information on optimizing
•

the speed control loop

refer to the CDA3000 Application Manual.

CDA3000 Operation Manual

4-10

4 Commissioning

4.5

Direction check

Precondition:
•

Inverter module is fully connected.

•

The motor planned for the application is correctly connected.

•

Device set to VFC mode = Voltage Frequency Control (factory
setting).

•

Enter a low reference value, e.g. slow jog.

1

1. Test phase position of motor
connections.
Step

(1)

(2)

Action

Note

1

Close ENPO contact.

ENPO active enables power stage.

2

Start drive by closing STR
contact.

Motor accelerates to preset reference

3

Check direction of rotation of
drive.

4

Brake drive by opening start
contact.

5

Open ENPO contact.

With STR active, motor rotates
clockwise (2)
(1) Direction of view.

3

Drive brakes down to standstill.

ENPO inactive safely disables power
stage.
If direction is wrong, check phase Also check the control connections:
position of motor connections.
STR > term. X2/9 (ISD00)

6

2

4

If the direction matches the actuation, the test is completed.
2. Test encoder connection

Precondition:
•

Inverter module is fully connected.

•

The motor with encoder planned for the application is correctly
connected.

•

Device set to FOR mode = Field Oriented Regulation.

Step

1

R

2
L

3

Action

Note

Open ENPO contact.

Power stage safely disabled.

Turn motor shaft clockwise by hand In status display:
(1) Direction of view, (2) Clockwise. Right (clockwise) = no preceding sign

Left

A

(anti-clockwise) = neg. preceding
sign.

If assignment is wrong, check wiring
of encoder.

If the direction matches the display, the test is completed.

CDA3000 Operation Manual

5

4-11

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4 Commissioning

4.6

Serial
commissioning

Apply this mode of commissioning if you want to put several identical
drives into operation (serial commissioning). The same inverter type and
motor must be set for each drive in an identical application.
If you already have a complete data set, skip the subsection headed
“Save data set to SMARTCARD” (with KEYPAD) or “Save data set from
device to file” (with DRIVEMANAGER).
Note:

4.6.1 Serial
commissioning
with KEYPAD

Do not load the firmware V180.x (for inverter modules in
execution HF) in the standard inverter modul . By loading the
firmware the error message E-COPU39 will be signalised
one-time by a flashing code of indication H1.

Precondition:
• All inverter modules are fully connected.
• The first drive is already fully commissioned into operation.
Note:

The CARD menu can only be selected if the drive is not
active!

Save data set to SMARTCARD
Step

1

Action

Note

Presentation

Connect the KEYPAD to the inverter module of the
first drive, insert a SMARTCARD and switch on the
power.
CARD

2

Select the CARD menu.

= load/save with
SMARTCARD

CARD

start
enter

3

Choose WRITE.

= Save data set

CARD

start
enter

4

Choose ALL and start the
save operation with the
start/enter key.

stop
return

= Complete data set
is saved

CARD

start
enter
stop
return

5

READY appears.

= Save operation
completed without
error

By this procedure you have written your data set to a SMARTCARD.

CDA3000 Operation Manual

4-12

CARD

4 Commissioning

Download data set from
SMARTCARD to next inverter

Step

1

Action

Note

Presentation

Connect the KEYPAD to the inverter module of the
next drive, insert the SMARTCARD with the desired
data set and switch on the power.

1
CARD

2

Select the CARD menu.

= load/save with
SMARTCARD

CARD

start
enter

3

Choose READ.

= Load data set

2

CARD

start
enter

4

Choose ALL and start the
load operation with the
start/enter key.

stop
return

= Complete data set
is loaded

CARD

3
start
enter
stop
return

5

READY appears.

= Load operation
completed without
error

Repeat this procedure on each of the other drives.

Note:

CARD

4

Data set is automatically stored in inverter module.

5

A

CDA3000 Operation Manual

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4 Commissioning

4.6.2 Serial
commissioning
with
DRIVEMANAGER

Precondition:
• All inverter modules are fully connected.
• The first drive is already fully commissioned into operation.
• A PC with installed DRIVEMANAGER user software (V3.1 or higher) is
connected.
Step

Save data set from device to
file

1

2

3

4a
4b
5
Download data set from file
into device

Remember to save
the setting.

6

7

Action

Comment

Connect your PC to the inverter
Use a standard serial cable (9-pin Dmodule of the first drive and switch SUB, socket/pin) e.g. LUST accessory
on the power to the inverter.
CCD-SUB90x .
Automatically links to the connected
Start DRIVEMANAGER.
inverter module.
If the connection fails, check the settings in the Tools > Options
menu and try again by way of icon.
Save the current data set
with icon, either in the
parameter database
(directory: c:/../userdata) of the
DRIVEMANAGER or on a floppy disk
(a:/).

With icon the current data set of the
connected device is always saved.
Give the file a name of your choice.

Disconnect from all devices
with icon

Connect your PC to the inverter module of the next drive and switch on the
power to the inverter.
With icon establish a link
between the DRIVEMANAGER
and the newly connected
device.
With icon load the data set
The data set is stored in the device as
saved in step 4 into the
user data set 1.
device.
With icon select the main
window.
Save the setting with
button
->
Repeat steps 4 ... 7 on each of the other drives.

For more information refer to the DRIVEMANAGER Manual.

CDA3000 Operation Manual

4-14

4 Commissioning

4.7

Operation with
KEYPAD KP200

The KEYPAD can be plugged directly into the inverter module ( X4).

Overview of KEYPAD KP200

SM ART
CARD

(1)

(2)

(1)

SMARTCARD chipcard to save and
transfer settings

(2)

3-digiti display, e.g. for parameter
number

(3)

Current menu

(4)

5-digit display for parameter name and
value

(5)

Acceleration or braking ramp active

(6)

Bar graph display, 10-character

(5)
(3)
(4)

VAL

1

2

Hz

(6)
stop
return

start
enter

start
enter

Call up menu branches or parameters; Save changes;
Start in “Control drive” mode

stop
return

Quit menu branches; Cancel changes; Stop in “Control drive” mode

3

4

Select menu, subject area or parameter; Increase setting
Select menu, subject area or parameter; Reduce setting
Table 4.3

Menu structure

Operating and display elements of the KEYPAD KP200

VAL

Actuals
• select
• display

CTRL

PARA

Subject area
• select

Drive
• control

Capacity indicator

CARD

A

SMARTCARD
• read
• write

Parameter

• Write
protection

• select
• change
Initial
commissioning
Figure 4.5 Functions of the menus

CDA3000 Operation Manual

5

The KEYPAD KP200 has a user-friendly menu structure which is identical
to that of the KP100 for the SMARTDRIVE VF1000 inverters and the
MASTERCONTROL SERVOCONTROLLERS.

4-15

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4 Commissioning

Example of parameter setting
(PARA menu)

• The parameters in the PARA menu are grouped into subject areas
according to their functions, in order to provide a clearer overview.
• Only the parameters to which the current user level permits access
can be changed.

PARA

1. Select PARA menu.

start
enter
stop
return

2. Select desired subject area with
cursor keys and confirm with
start/enter.

PARA

start
enter
stop
return

PARA

3. Select desired parameter with
cursor keys (user level
1-MODE = 2).

start
enter
stop
return

4. The current value is displayed,
with the last character flashing.
Switch to the next character
using the down key. Use the up
key to change the flashing
character. The fifth character at
the extreme left indicates the
preceding sign: (–) = minus.
The last character can be
entered as an exponent.
Save new value with start/enter
or cancel (without saving) with
stop/return.

CDA3000 Operation Manual

4-16

start
enter

PARA

0...9
PARA

4 Commissioning

CARD MENU

Read from/write to SMARTCARD:
•

In this menu inverter settings can be saved to the SMARTCARD and
transferred to other inverter modules.

•

In every storage operation all parameters are always saved to the
SMARTCARD. For read operations, either all parameters or only
parameters from one subject area (per read operation) can be
read-in.
Function

READ > ALL
READ > _27RS
WRITE
LOCK
UNLOCK

Meaning
Read all parameters from SMARTCARD
Parameters from subject area,
e.g. B. _27RS (reference structure)
Store all parameters on the SMARTCARD
Write-protect the SMARTCARD
Cancel the write protection

1

2

3

4

5

A

CDA3000 Operation Manual

4-17

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4 Commissioning

4.8

Operation with
DRIVEMANAGER

Precondition:
• DRIVEMANAGER user software version V3.1 or higher installed on the
PC.
X4

H1 H2 H3

X4

RS232

3mm

ax.

RS232

D RIV E
M AN AG ER

!
ACHTUNG
Kondensatorentladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

CCD-SUB90X
X2

X3

X1

Figure 4.6 Inverter module connection to PC/DRIVEMANAGER

The key functions
Icon

Function

Menu

Change setting of active
device

Active device > Change settings

Print parameter data set

Active device > Print settings

Digital scope

Active device > Monitoring > Quickly
changing digital scope values

Control drive

Active device > Open-loop control >
Basic operation modes

Connect to device

Communication > Connect > Single
device

Bus initialization,
change setting

Communication> Bus configuration

Disconnect all devices

Communication > Disconnect

Save data set of active device
to file

Active device > Save device settings to

Data set transfer from file to
active device

Active device > Load device settings
from

For more information refer to the DRIVEMANAGER Manual.

CDA3000 Operation Manual

4-18

4 Commissioning

4.9

Parameter list
(selection)

Name

Unit

Function

Factory
setting

1

Subject area User-defined_11UA

Any parameters can be
inserted into this
subject area using the
DRIVEMANAGER (V3.0 or
higher). The number is
limited to 14. *
In the factory setting
the parameters listed
here are inserted.

01-MODE

-

User level of KP200

2

150-SAVE

-

Save setting in device

READY

152 -ASTER

-

Preset terminal assignment

DRV_1

180 -FISA0

-

Function selector of ISA00

off

181 -FISA1

-

Function selector of ISA01

off

242 -FOS02

-

Function selector of OSD02

off

270-FFIX1

Hz

Fixed frequency characteristic data
set CDS1

20

301 -FMIN1

Hz

CDS1: Minimum frequency

0

303 -FMAX1

Hz

CDS1: Maximum frequency

50

330-MOPTC

-

Type of PTC evaluation

off

590 -ACCR1

Hz/s

CDS1: Acceleration ramp

20

592 -DECR1

Hz/s

CDS1: Braking ramp

20

594 -STPR1

Hz/s

CDS1: Stop ramp

20

95-ERR1

h

Your
setting

Last error

-

2

3

4

Subject area Initial commissioning _15FC
150-SAVE

-

Back-up device setup

READY

152 -ASTER

-

Preset terminal assignment

DRV_1

Subject area Fixed frequencies_27FF
270-FFIX1

Hz

Fixed frequency

20

5

Subject area Frequency limits_30OL
301 -FMIN1

Hz

CDS1: Minimum frequency

0

303 -FMAX1

Hz

CDS1: Maximum frequency

50

Subject area Motor protection _33MO
330-MOPTC

-

Type of motor PTC evaluation

OFF

A

Subject area Driving profile generator _59DP
590 -ACCR1

* For more information
refer to the DRIVEMANAGER
MANUAL.

Hz/s

CDS1: Acceleration ramp

20

592 -DECR1

Hz/s

CDS1: Deceleration ramp

20

594 -STPR1

Hz/s

CDS1: Stop ramp

20

Subject area Encoder evaluation _79EN
790-ECLNC

CDA3000 Operation Manual

Pulses
Lines per revolution of encoder
per rev

4-19

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4 Commissioning

Name

Unit

Function

Factory
setting

Subject area Analog inputs _18IA

180 -FISA0

Settings3) for analog input ISA00:
OFF
= Not active
0-10V = Voltage input 0...10 V
PM10V = Voltage input -10 V...+10 V
0-20
= Current input 0...20 mA
4-20
= Current input 4...20 mA

OFF

Subject area Driving sets_60TB
601-FFTB1

Hz

Table frequency 2

10

602-FFTB2

Hz

Table frequency 3

15

603-FFTB3

Hz

Table frequency 4

20

1) Setting dependent on device. 2) Setting dependent on motor. 3) Selection, not complete

CDA3000 Operation Manual

4-20

Your
setting

1

5 Diagnosis/Fault rectification
5.1

LEDs ........................................................................5-1

5.2

Error messages .......................................................5-2

2

Helpline ..................................................................... 5-3
Service/support ........................................................ 5-3

5.1

LEDs

5.3

User errors in KEYPAD operation .............................5-4

5.4

User errors in SMARTCARD operation .......................5-4

5.5

Errors in power switching ......................................5-4

5.6

Reset ........................................................................5-5

At the top right of the inverter module there are three status LEDs colored
red (H1), yellow (H2) and green (H3).
Device status

H1 H2 H3

Red LED (H1)

-

●

Ready (ENPO set)

❍

●

●

In service/Auto-tuning active

❍

✳

●

Warning
Error

●
✳ (flash code)

4

Yellow LED (H2) Green LED (H3)

-

Power on

3

●

/✳

❍

5

●
●

❍ LED off, ● LED on, ✳ LED flashing

A

CDA3000 Operation Manual

5-1

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5 Diagnosis/Fault rectification

5.2

Error messages

If a fault occurs in operation it is indicated by a flash code from LED H1
(red) on the inverter module. The code indicates the type of error. If a
KP200 is connected the KP200 indicates the error type as an
abbreviation.

Flash code of
red LED H1

Display
KEYPAD

1x

E-CPU

Collective error

2x

E-OFF

Undervoltage shut-off Check power supply. Also occurs briefly in response to normal power-off.

3x

E-OC

Current
overloadshut-off

4x

E-OV

5x

E-OLM

6x

E-OLI

Device safety
shut-off

Device overloaded: Check dimensioning. Possibly use a larger device.

7x

E-OTM

Motor temperature
too high

Motor PTC correctly connected?
Parameter MOPTC correctly set(type of motor PTC evaluation)?
Motor overloaded? Allow motor to cool down. Check dimensioning.

8x

E-OTI

Inverter overheating

Ambient temperature too high: Improve ventilation in switch cabinet.
Load too high during driving/braking: Check dimensioning. Possibly use a
braking resistor.

Explanation

Voltage overload
shut-off
Motor
protectionshut-off

Cause/Remedy
Power-off, remove all control signals, power-on. If error recurs, inform LUST
Service.1)

Short-circuit, ground fault: Check cabling of connections, check motor
coil, check neutral conductor and grounding (see also section 3, Installation).
Device setup not correct: Check parameters of control loops. Check ramp
setting.
Voltage overload from mains: Check mains voltage. Restart device.
Voltage overload resulting from feedback from motor (regenerative
operation): Slow down braking ramps. If not possible, use a braking resistor.
Motor overloaded (after I x t monitoring): Slow down process cycle rate if
possible. Check motor dimensioning.

1) For more information refer to CDA3000 Application Manual

Table 5.1

CDA3000 Operation Manual

Error messages

5-2

5 Diagnosis/Fault rectification

Helpline
If you need further assistance, our specialists at the LUST helpline will be
glad to help.
You can reach us:

1

Mon.-Thur.: 8 a.m. - 4.30 p.m.Tel. +49 (0) 64 41/9 66-180
Fri.:

8 a.m. - 4 p.m.

Fax:

+49 (0) 64 41/9 66-177

Tel. +49 (0) 64 41/9 66-180

E-mail:

helpline@lust-tec.de

2

Service/support
If you search for further support in service case, we - the specialists of the
LUST-service center - would like to help you.

3

You can reach us:
Mon.-Thur.: 8 a.m. - 4.30 p.m.Tel. +49 (0) 6441/966-171
Fri.:

8 a.m. - 4 p.m.

Fax:

+49 (0) 441/966-211

Tel. +49 (0) 6441/966-171

E-mail:

service@lust-tec.de

4

5

A

CDA3000 Operation Manual

5-3

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5 Diagnosis/Fault rectification

5.3

User errors in
KEYPAD
operation

Error

Cause

ATT1

Parameter cannot be changed at current
user level or is not editable.

Select user level 1-MODE higher.

ATT2

Motor must not be controlled via the CTRL
menu.

Cancel start signal from a
different control location.

ATT3

Motor must not be controlled via the CTRL
menu because of error state.

Reset error.

ATT4

New parameter value impermissible

Change value.

ATT5

New parameter value too high

Reduce value.

ATT6

New parameter value too low

Increase value.

ATT7

Card must not be read in current state.

Reset start signal.

ERROR

Invalid password

Enter correct password.

Table 5.2

5.4

User errors in
SMARTCARD
operation

KEYPAD user error: Reset with Start/Enter

Error

Meaning

Errors in power
switching

SMARTCARD write-protected

ERR92

Error in plausibility check

ERR93

SMARTCARD not readable, wrong inverter type

ERR94

SMARTCARD not readable, parameter not compatible

ERR96

Connection to SMARTCARD broken

ERR97

SMARTCARD DATA invalid (checksum)

ERR98

Insufficient memory on SMARTCARD

ERR99

Selected area not present on SMARTCARD, no parameters
transferred to SMARTCARD

Use different
SMARTCARD

SMARTCARDerror: Reset with Stop/Return

Error
Power on. Inverter module
shows no response (LEDs
off).

CDA3000 Operation Manual

Remedy

ERR91

Table 5.3

5.5

Remedy

Cause
If switching is too frequent,
the device protects itself by
means of high-resistance
isolation from the system.

5-4

Remedy
After a rest phase of a few
minutes the device is ready
to start once again.

5 Diagnosis/Fault rectification

5.6

Reset

The reset function is divided into two areas with differing effects.
Parameter reset restores to the last value stored in the device. Device
reset restores the entire data set to factory setting (delivery defaults).

Parameter reset with KEYPAD

If you are in the setup mode of a parameter and press the two cursor keys
simultaneously, the parameter you are currently editing will be reset to the
last setting stored (= saved with parameter 150-SAVE).

Factory setting with KEYPAD

Press both cursor keys simultaneously during inverter module power-up
to reset all parameters to their factory defaults and the system is
reinitialized.

Factory setting with
DRIVEMANAGER

In the “Active device” menu, the “Reset to factory setting” option can be
used to restore the delivery defaults of the device.

1

2

3

4
Note:

The factory setting causes application data set 1 (traction and
lifting drive, DRV_1) to be loaded. Check the terminal
assignment and functionality of the inverter module in this
operation mode, or load your own user data set.

5

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CDA3000 Operation Manual

5-5

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5 Diagnosis/Fault rectification

CDA3000 Operation Manual

5-6

1

A

Appendix
2

A.1

Current capacity of inverter modules .................... A-2

A.2

Technical data ........................................................ A-5

A.3

Ambient conditions ................................................ A-8

A.4

Project planning notes, Cold plate ........................ A-9

A.5

Project planning notes for multimotor operation .................................................... A-10

A.6

through use of a line choke ................................. A-12

A.7

Line filter .............................................................. A-14

A.8

UL approbation ..................................................... A-15

A.9

Layouts of all sizes .............................................. A-16

3

4

5

A

CDA3000 Operation Manual

A-1

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A.1 Current capacity
of inverter
modules

The maximum permissible inverter output current and the peak current
are dependent on the mains voltage, the motor cable length, the power
stage switching frequency and the ambient temperature. If the conditions
change, the maximum permissible current capacity of the inverter
modules also changes. Refer to the following graphs and tables.

I
IN

(1)

Continuous

(2)

Intermittent* > 5 Hz rotating field frequency
Inverter modules 0.37 to 15 kW
I/IN = 1.8 (for 30 s at 4 kHz)
I/IN = 1.8 (for 30 s at 8 kHz)
I/IN = 1.8 (for 30 s at 16 kHz)
Inverter modules 22 to 90 kW
I/IN = 1.5 (for 60 s at 4 kHz)
I/IN = 1.5 (for 60 s at 8 kHz)

(3)

Intermittent* 0 to 5 Hz rotating field frequency
Inverter modules 0.37 to 15 kW
I/IN = 1.8 (for 30 s at 4 kHz)
I/IN = 1.25-1.8 (for 30 s at 8 kHz)
Inverter modules 22 to 90 kW
I/IN = 1.5 (for 60 s at 4 kHz)
I/IN = 1-1.5 (for 60 s at 8 kHz)

(4)

Pulse mode
Inverter modules 0.37 to 15 kW
I/IN = approx. 2.2 (at 4, 8, 16 kHz)
Inverter modules 22 to 90 kW
I/IN = approx. 1.8 (at 4, 8 kHz)

(3)
(4)

2

(2)

1
(1)

5

25

40

45

50

f [Hz]

*Intermittent IN > Ieff

I eff =

1 n
2
-- ⋅ Σ
I ⋅t
T i=1 i i

Inverter modules for 230 V systems

Rec. 4-pole
Inverter module standard motor
[kW]

Switching
frequency of
power stage
[kHz]

Rated
current [A]

Peak current for Peak current for
intermittent
intermittent
mode
mode
0 to 5 Hz [A]
> 5 Hz [A]

CDA32.004,Cx.x1)

0.75

4
8
16

4
4
3

7.2
7.2
5.4

7.2
7.2
5.4

CDA32.006,Cx.x1)

1.1

4
8
16

5.5
5.5
4.3

9.9
9.9
7.7

9.9
9.9
7.7

CDA32.008,Cx.x1)

1.5

4
8
16

7.1
7.1
5.5

12.8
12.8
8

12.8
12.8
9.9

Peak current for 30 s with inverter module 0.75 to 15 kW
Peak current for 60 s with inverter module 22 to 90 kW
Cooling air temperature: 45 °C at power stage switching frequency 4 kHz
40 °C at power stage switching frequency 8, 16 kHz
1) With heat sink HS3... or additional cooling surface

CDA3000 Operation Manual

A-2

Mains voltage 1 x 230 V -20 % +15 %
Motor cable length 10 m
Mounting height 1000 m above MSL
End-to-end mounting

Inverter modules for 400/460 V systems:

Rec. 4-pole
Inverter module standard motor
[kW]

CDA34.003,Cx.x

0.75

Rated
current
IN[A]

Switching
frequency of
power stage
[kHz]

Rated
current IN[A]

4
8
16

2.2
2.2
1.0

2.2
2.2
1.0

4
4
1.1

4
4
1.8

7.4
7.4
4.3

7.4
7.4
4.3

at 400V2)

at 460V3)

Peak current for Peak current for
intermittent
intermittent
mode
mode
0 to 5 Hz [A]
> 5 Hz [A]

CDA34.005,Cx.x1)

1.5

4
8
16

4.1
4.1
2.4

4.1
3.6
-

CDA34.006,Cx.x1)

2.2

4
8
16

5.7
5.7
2.6

5.7
5.7
-

10.3
10.3
4.7

10.3
10.3
4.7

CDA34.008,Wx.x

3.0

4
8
16

7.8
7.8
5

7.8
7.8
-

14
14
7.8

14
14
9

CDA34.010,Wx.x

4.0

4
8
16

10
10
6.2

10
8.8
-

18
16.5
7.8

18
18
11

CDA34.014,Wx.x

5.5

4
8
16

14
14
6.6

14
12.2
-

25
21
9.2

25
21
11.9

CDA34.017,Wx.x

7.5

4
8
16

17
17
8

17
13.5
-

31
21.2
9.2

31
31
14.4

CDA34.024,Wx.x

11

4
8
16

24
24
15

24
24
-

43
40
22

43
43
27

CDA34.032,Wx.x

15

4
8
16

32
32
20

32
28
-

58
40
22

58
58
36

CDA34.045,Wx.x

22

4
8

45
45

45
39

68
54

68
68

CDA34.060,Wx.x

30

4
8

60
60

60
52

90
71

90
90

CDA3000 Operation Manual

A-3

1

2

3

4

5

A

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Rec. 4-pole
Inverter module standard motor
[kW]

Switching
frequency of
power stage
[kHz]

Rated
current IN[A]
at 400V2)

Rated
current
IN[A]
at 460V3)

Peak current for Peak current for
intermittent
intermittent
mode
mode
0 to 5 Hz [A]
> 5 Hz [A]

CDA34.072,Wx.x

37

4
8

72
72

72
62

112
78

112
112

CDA34.090,Wx.x

45

4
8

90
90

90
78

135
104

135
135

CDA34.110,Wx.x

55

4
8

110
110

110
96

165
110

165
165

CDA34.143,Wx.x

75

4
8

143
143

143
124

215
143

215
215

CDA34.170,Wx.x

90

4
8

170
170

170
147

255
212

255
255

110

4

210

210

255

300

132

4

250

250

255

300

CDA34.250,Wx.x

Peak current for 30 s with inverter module 0.75 to 15 kW
Peak current for 60 s with inverter module 22 to 132 kW

2) Mains voltage 3 x 400 V ±10 %
3) Mains voltage 3 x 460 V ±10 %
Motor cable length 10 m
Mounting height 1000 m above MSL
End-to-end mounting

Cooling air temperature: 45 °C at power stage switching frequency 4 kHz
(CDA34.003 - 34.032) 40 °C at power stage switching frequency 8, 16 kHz
Cooling air temperature:40 °C at power stage switching frequency 4 kHz
(CDA34.045 - 34.250)
1) With heat sink HS3... or additional cooling surface

CDA3000 Operation Manual

A-4

CDA34.003

CDA34.005

CDA34.006

Technical data

CDA32.008

Designation

CDA32.006

CDA32.004 to CDA34.006

CDA32.004

A.2 Technical data

0.75 kW

1.1 kW

1.5 kW

0.75 kW

1.5 kW

2.2 kW

Output, motor side

Recommended rated power
with 4-pole Standard motor

1

2

Voltage

3 x 0 ... 230 V

3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

4.0 A

5.5 A

7.1 A

2.2 A

4.1 A

5.7 A

Peak current 1.8 x IN for 30 s

7.2 A

9.9 A

12.8 A

4.0 A

7.4 A

10.3 A

Rotating field frequency

0 ... 400 Hz

Switching frequency of power stage

4, 8, 16 kHz

3

Input, mains side

1 x 230 V
-20 % +15 %

Mains voltage
Device connected load

1.7 kVA

Asymmetry of mains voltage
Frequency
Power loss at
Power stage clock
frequency

2.3 kVA

4

3 x 460 V
-25 % +10 %
3.0 kVA

1.6 kVA

3.0 kVA

4.2 kVA

-

±3 % max.

50/60 Hz ±10 %

50/60 Hz ±10 %

4 kHz

48 W

75 W

95 W

55 W

80 W

106 W

8/16 kHz

55 W

82 W

105 W

70 W

112 W

148 W

–

–

1.6 kW
at 360 Ω

5

Braking chopper power electronics

Peak braking power with int.
braking resistor (only with version
CDA34 ..., Wx.x, BR)
Minimum ohmic resistance of an
externally installed braking resistor

CDA3000 Operation Manual

-

-

100 Ω

56 Ω

A

180 Ω

A-5

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CDA34.014

CDA34.017

CDA34.024

CDA34.032

CDA34.045

CDA34.060

Technical data

CDA34.010

Designation

CDA34.008

CDA34.008 to CDA34.060

3.0 kW

4.0 kW

5.5 kW

7.5 kW

11 kW

15 kW

22 kW

30 kW

Output, motor side

Recommended rated power
with 4-pole Standard motor
Voltage

3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

7.8 A

10 A

14 A

17 A

24 A

32 A

45 A

60 A

Peak current 1.8 x IN for 30 s

14 A

18 A

25 A

31 A

43 A

58 A

68 A

90 A

Rotating field frequency

0 ... 400 Hz

0 ... 200 Hz

Switching frequency of power stage

4, 8, 16 kHz

4, 8 kHz

Input, mains side

Mains voltage
Device connected load

3 x 460 V -25 % +10 %
5.7 kVA

7.3 kVA 10.2 kVA 12.4 kVA 17.5 kVA 23,3 kVA

Asymmetry

±3 % max.

Frequency

50/60 Hz ±10 %

Power loss at Power stage4 kHz
clock frequency
8/16 kHz

135 W
162 W

172 W
207 W

210 W
268 W

255 W
325 W

315 W
400 W

400 W
510 W

32.8
kVA

43.8 kVA

777 W
933 W

1010 W
1220 W

Braking chopper power electronics
Peak braking power with int.
braking resistor (only with version
CDA34 ..., Wx.x, BR)
Minimum ohmic resistance of an
externally installed braking resistor

CDA3000 Operation Manual

6.0 kW
at 90 Ω

6.0 kW
at 90 Ω

6.0 kW
at 90 Ω

-

81 Ω

47 Ω

22 Ω

18 Ω

A-6

CDA34.110

CDA34.143

CDA34.170

CDA34.250

CDA34.250

Technical data

CDA34.090

Designation

CDA34.072

CDA34.072 to CDA34.250

37 kW

45 kW

55 kW

75 kW

90 kW

110 kW

132 kW

Output, motor side
Recommended rated power
with 4-pole Standard motor

2

Voltage

3 x 0 ... 400/460 V

Continuous current (RMS) (IN)

72 A

90 A

110 A

143 A

170 A

210 A

250 A

Peak current for 60 s

108 A

135 A

165 A

214 A

255 A

300 A

300 A

Rotating field frequency

3

0 ... 200 Hz

Switching frequency of power stage

4, 8 kHz

4 kHz

Input, mains side

4
3 x 460 V
-25 % +10 %

Mains voltage
Device connected load

52.5 kVA

65.6 kVA

80 kVA

Asymmetry of mains voltage

104 kVA

124 kVA

145 kVA

173 kVA

±3 % max.

Frequency
Power loss at
Power stage clock
frequency

1

5

50/60 Hz ±10 %
4 kHz

1270 W

1510 W

1880 W

2450 W

2930 W

3405 W

4043 W

8 kHz

1530 W

1820 W

2290 W

2970 W

3550 W

-

-

A

Braking chopper power electronics
Minimum ohmic resistance of an
externally installed braking resistor

CDA3000 Operation Manual

13 Ω

12 Ω

10 Ω

5.6 Ω

A-7

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A.3 Ambient
conditions

Characteristic

Temperature
range

in operation

-10 ...45 ° C (BG1 ... BG5)
0 ... 40 ° C (BG6 ... BG8)
with power reduction to 55 ° C

in storage

-25 ... +55 °C

in transit

-25 ... +70 °C

Relative air humidity

Mechanical
strength to
IEC 68-2-6

Protection

in stationary
use
in transit

15 ... 85 %, condensation not permitted
Vibration: 0.075 mm in frequency range 10 ... 58 Hz
Shock: 9.8 m/s2 in frequency range >58 ... 500 Hz
Vibration: 3.5 mm in frequency range 5 ... 9 Hz
Shock: 9.8 m/s2 in frequency range >9 ... 500 Hz

Device

IP20 (NEMA 1)

Cooling
method

Cold plate: IP20
Push-through heat sink: IP54 (3 ...15 kW)

Touch protection

VBG 4

Mounting height

up to 1000 m above MSL, above 1000 m above MSL
with power reduction 1% per 100 m, max. 2000 m
above MSL

Voltage stress of the
motor winding

typical slew rate 3 - 6 kV/µs

Note:

CDA3000 Operation Manual

Inverter module

If a rotating field frequency of > 200/400 Hz is required,
inverter modules with special firmware for high-frequency
motors must be ordered. Detailed order data see in order
catalogue CDA3000.

A-8

A.4 Project planning
notes, Cold plate
Subject

1

Project planning notes

Thermal connection to
cooler

• Evenness of contact surface = 0.05 mm
Roughness of contact surface = roughness factor 6.3
• Coat area between inverter module (“cold plate” backing plate) and cooler with heat transfer
compound (coat thickness 30-70µ).
• The temperature in the middle of the inverter module backing plate must not exceed 85 °C.

Distribution of
power loss

Active cooling surface

Size

Power

Heat sink

Housing

BG 1/2
BG 3
BG 4
BG 5

0.37 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW

approx. 65%
approx. 70%
approx. 75%
approx. 80%

approx. 35%
approx. 30%
approx. 25%
approx. 20%

Size

Power
[kW]

BG 1
BG 2
BG 3
BG 4
BG 5

0.37 to 0.75 kW
1.1 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW

a

b

H

B

Device basic area
[mm]

3

Active cooling surface
[mm]

B

H

a

b

70
70
100
150
200

193
218
303
303
303

50
90
120
65
80

165
200
260
215
300

4

5

Thermal resistance

Rth

Size

Power
[kW]

Thermal resistance between
active cooling surface and
cooler
Rth [K/W]

BG 1
BG 2
BG 3
BG 4
BG 5

0.37 to 0.75 kW
1.1 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW

0.05
0.05
0.03
0.02
0.015

Cooler

Heat transfer
compound
CDA3000
backing plate

Note:

CDA3000 Operation Manual

2

For size 3 (BG3) and above an active cooling surface or
cooler is required. The usual mounting surface or a position
on the machine housing is not adequate.

A-9

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A.5 Project planning
notes for multimotor operation

Subject

Project planning notes

Current
configuration of
inverter module

The sum total of the motor currents must be less than the rated output
current of the inverter module
Σ of motor currents, (IM1 + IM2 + IMn ) < Iinverter

Motor control
method

Multi-motor operation is only permitted with the VFC motor control
method.

Motor choke

A motor output choke must always be used. The motor choke limits the
du/dt and thus the leakage currents, and protects again switching
voltage overload resulting from switching of the motor inductance.

Motor cable length The total length of the overall motor cable is produced by adding the
individual lengths per motor.
Motor protection

In multi-motor operation the parallel-connected motors cannot be
protected by the inverter module. As a result, depending on application
the motor protection should be provided by means of external motor
circuit-breakers or thermistor protective relays.

All motors have
the same power
output

In this application the torque characteristics of all motors remain
roughly equal.

The motors have
different power
outputs

If the motor outputs are very different, problems may occur on startup
and at low speeds. This is because of the high stator resistance of small
motors and the resultant high voltage drop on the stator coil.
In practice: With a power ratio of around 1:4 between the motors, the
starting torque of the smallest motor is still approx. 70%
of the nominal torque. If the torque of approx. 70% is not
sufficient, a larger motor must be used.
If all the motors are started together, the small motor will
start up later, because the slip frequency is higher.

Speed
proportionality

Differing motor output speeds can only be attained by using motors
with differing nominal speeds, e.g. 1440 rpm and 2880 rpm. The speed
ratio of approx. 1:2 is maintained during the speed change. The
accuracy depends on the slip and thus on the load.

Connecting
individual motors

When connecting motors, ensure that the connection current is not
higher than the inverter peak current. It is advantageous if the inverter
load is >40%.
This 40% base load backs up the output voltage of the inverter module
at the moment of connection of the motor.
During connection the motor must not be run in the field
weakening range, since the connected motor would
otherwise have to run at reduced runup torque.

CDA3000 Operation Manual

A-10

A.5.1 Engineering note
„Motor
contactor“

In order to prevent an unexpected starting it is necessary to avoid a
dangerous motion at access to the machine according to EN1037 - thus
to provide galvanic separation with a motor contactor in the cable
between inverter and motor.

1

Basically the switching in the motor cable must always be made in
deenergized condition, otherwise there will be problems of burnt contacts
and a switching off due to overvoltage or overcurrent.
To guarantee a deenergized switching, it is necessary that the contacts of
the motor contactor are closed before enabling the power stage of the
inverter. In the opposite case it is necessary that the contacts are closed
until the power stage is switched-off.

2

This will be reached by planning corresponding safety time for the
switching of the motor contactor during control sequence or by using the
special software function of CDA3000 inverter.
Software function „Switching of motor contactor“:
Step

Example for the digital output OSD01
(terminal plug X2-16/17)

Action

1

3

Adjust one of the digital outputs of
the inverter to function „ENMO“.

• choose in subject area _240D parameter 241_FOS01
• adjust parameter 241_FOS01 to
„ENMO“

4

• memorize the adjustment
• choose parameter 247_TENMO in
subject area _240D
2

Adjust the necessary delay time at
parameter 247_TENMO.

• choose parameter 247_TENMO applied to your application (factory setting = 300 ms)

5

• value area = 0 ... 2000 ms

A

CDA3000 Operation Manual

A-11

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Example for the digital output OSD01:

f [Hz]
0

t

STR (Start/Stop) 1
0

e.g. OSD01 (ENMO) 1
0

power stage 1
0

TENMO

TENMO

Attention: A corresponding driver relay has to be used between the
digital output and the motor contactor.

A.6 through use of a
line choke
Line chokes are required:
• Where the drive controller is used in applications with disturbance
variables corresponding to environment class 3, as per
EN 61000-2-4 and above (hostile industrial environment).
• With a dc-link between multiple inverter moduls.
Characteristics of environment class 3 include:
• Mains voltage fluctuations > + 10% UN
• Short-time interruptions between 10 ms and 60 s
• Voltage asymmetry > 3%
Environment class 3 typically applies where:
• a major part of the load is supplied by power converters (dc choppers
or soft-start equipment).
• welding machines are present.
• induction or arc furnaces are present.
• large motors are started frequently.
• loads fluctuate rapidly.

CDA3000 Operation Manual

A-12

Mains load (example)
Without line choke With line choke
4 kW inverter,
mains impedance
0.6 mH

Change

4 kW inverter,
Without line choke
mains impedance compared to
6 mH
with line choke

Voltage distortion (THD)1)

99 %

Mains current amplitude

18.9 A

9.7 A

-48 %

Mains current effective

8.5 A

6.23 A

-27 %

Commutation notches
referred to the mains
voltage

28 V

8V

-70%

Nominal life

2 to 3 times
nominal life

+100 to 200 %

Life of the DC-link
capacitors

33 %

-67 %

2

3

1) THD = Total Harmonic Distortion (U5 ...U41)

Table A.1

1

Change in system load resulting from insertion of a line choke
with 4% short-circuit voltage based on the example of a 4 kW
inverter CDA34.010

4
Mains voltage asymmetry (example)

Asymmetry of mains
voltage

Without line choke

With line choke

4 kW inverter, mains
impedance 0.6 mH

4 kW inverter, mains
impedance 6 mH

0%

+3 %

-3 %

0%

+3 %

-3 %

Mains current amplitude

18.9 A

25.4 A

25.1 A

9.7 A

10.7 A

11 A

Mains current effective

8.5 A

10.5 A

10.2 A

6.2 A

6.7 A

6.8 A

Table A.2

Effect of the line choke with asymmetrical mains voltage
based on the example of a 4 kW inverter CDA34.010

5

A

Recommended:
The example shows that the benefits of a line choke with 4 % short-circuit
voltage are multi-faceted. We therefore recommend that you use a line
choke as a matter of course.

CDA3000 Operation Manual

A-13

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A.7 Line filter

Details concerning the subject "Electromagnetic Compatibility" can be
found in chapter 3.2.

Permissible motor cable length with internal radio interference
suppression filter
4 kHz power stage cycle
frequency
Drive controller

With integrated line filter

8 kHz power stage cycle
frequency
With integrated line filter

16 kHz power stage cycle
frequency
With integrated line filter

Industrial area

Living area

Industrial area

Living area

Industrial area

Living area

CDA32.004

1)

1)

20

10

25

10

CDA32.006

25

10

20

10

25

10

CDA32.008

25

10

20

10

25

10

CDA34.003

10

10

25

10

1)

1)

CDA34.005

10

10

25

10

25

1)

CDA34.006

10

10

25

10

25

1)

CDA34.008

25

10

25

10

25

1)

CDA34.010

25

10

25

10

CDA34.014
CDA34.017

1)
1)

Table A.3

CDA3000 Operation Manual

10
10

25
25

25

1)

10

2)

25

1)

10

2)

25

1)

Permissible motor cable length with integrated line filter in
compliance with standard 61800-3

A-14

Explanation on Table A.3

Living area:

Limit values acc. to EN61800-3 (first environment), limited availability.
Maximum permissible motor cable length at which the emitted interference (>9 kHz) is below the permitted limit values. Measurements
were only performed for 10 (15 m).

Industrial area:

Limit values acc. to EN61800-3 (first environment), limited availability.
Maximum permissible motor cable length at which the emitted interference (>9 kHz) is below the permitted limit values. Measurements
were only performed for 25 m.

1)

For 10 m and/or 25 m the emitted interference was beyond the specified limit values. However, this does not mean that the line filter is
ineffective, but only that it has no optimal effect over the entire frequency band. An external line filter must therefore be used in order to
comply with the standard.

2)

For compliance with the standard a power choke (uK=4%) has to be
connected additionally.

Measuring
method:

The permissible motor cable length was determined according to the
standard (specified measuring method).

1

2

3

4

5

A

CDA3000 Operation Manual

A-15

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A.8 UL approbation

Measures to maintain UL approbation
1. Switch cabinet mounting with IP54 protection and pollution degree 2
is mandatory.
2. The devices are only usable in systems with surge strength class III.
3. Only UL approved fuses and circuit-breakers may be used.
CDA32.xxx : Mains fuses min. 250 V H or K5
CDA34.xxx : Mains fuses min. 600 V H or K5
4. The devices are usable in systems with a maximum current capacity
of 5000 A.
5. The connecting cables (mains power, motor and control cables) must
be UL approved.
CDA32.xxx : Min. 300 V cables (mains/motor), Cu 75° C min.
CDA34.xxx : Min. 600 V cables (mains/motor), Cu 75° C min.

Tightening torque of
Tightening torque of
grounding lead terminals mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
as mains/motor terminals
6 ... 8 Nm
6 ... 8 Nm

0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
0.5 ... 0.6 Nm
1.2 ... 1.5 Nm
1.2 ... 1.5 Nm
6 ... 8 Nm
6 ... 8 Nm
6 ... 8 Nm
15 ... 20 Nm
15 ... 20 Nm
Table A.4

CDA3000 Operation Manual

Device

Wire cross-section

Mains fuse

CDA32.004
CDA32.006
CDA32.008
CDA34.003
CDA34.005
CDA34.006
CDA34.008
CDA34.010
CDA34.014
CDA34.017
CDA34.024
CDA34.032
CDA34.045
CDA34.060
CDA34.072
CDA34.090
CDA34.110

AWG 16 N/M
AWG 14 N/AWG 16 M
AWG 14 N/AWG 16 M
AWG 16 N/M
AWG 16 N/M
AWG 16 N/M
AWG 14 N/M
AWG 14 N/M
AWG 12 N/M
AWG 12 N/M
AWG 10 N/M
AWG 8 N/M
AWG 6 N/M
AWG 6 N/M
AWG 4 N/M
AWG 2 N/M
AWG 1 N/M

10 A
10 A
20 A
10 A
10 A
10 A
15 A
15 A
20 A
25 A
30 A
50 A
50 A
63 A
80 A
100 A
125 A

Cable cross-sections - mains (N), motor (M)

A-16

Attention: The inverter modules can typically be overloaded with 1.5 x
IN for 60 s (1.8 x IN for 30 s). The effective inverter capacity
utilization (Ieff. ≤ IN) must never be greater than IN (rated
current).

1

Minimum cross-section of the grounding lead to DIN VDE 0100
Part 540
Cross-section

Grounding lead (PE) cross section of at least 10 mm² or lay a
second electrical conductor parallel to the existing grounding
lead, because the operational leakage current is > 3.5 mA.
PE conductor with cross-section of mains power cable - see
VDE 0100 Part 540

Mains power cable
<10 mm²
Mains power cable
>10 mm²
Table A.5

2

PE mains connection

3

Minimum cross-section of the grounding lead

A.9 Layouts of all
sizes
H1 H2 H3

X7
X4

H1 H2 H3

BG3+4

4

X7

BG5

X4

!
ACHTUNG
Kondensatorentladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

H1 H2 H3

BG1+2

!
ACHTUNG
Kondensatorentladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

X7
X4

U

U

V

V

W

W

L+

L+

RB

RB

L-

L-

L1
N

L2

L3

L3

Figure A.1
CDA3000 Operation Manual

X3

X6

A

X3

V

!
ACHTUNG
Kondensatorentladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!

5

X2

W

L+

X1

RB

X6
X2
X3

L-

L1 L2 L3

L1

L- RB L+

U

V

W

L2
L3

X1

CDA32.XXX
CDA34.XXX

X1

U

X6
X2

Layout of CDA3000 inverter moduls, sizes 1 to 5

A-17

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Terminal

Explanation

X1

Power connections

X2

Control connections

X3

Motor PTC connection

X4

PC/KP200 connection (RS232 interface)

X6

UM-xxx module connection

X7

CM-xxx module connection

VAL

Hz

BG8

start
enter

stop
return

H1 H2 H3

X7

X4
U

X6

V

W

RB

X2
L+

X3
LL1

L2

L3

VAL

Hz
VAL

Hz
start
enter

stop
return

start
enter

stop
return

H1 H2 H3

X7
X6

X4
X2

X7
X4

BG7

X6

BG6

X2

X3

X1
X3
L1 L2 L3 L+ L- RB U

X1

L1 L2

L3

L+

L-

RB

U

V

W

Figure A.2 Layout of CDA3000 inverter moduls, sizes 6 to 8
CDA3000 Operation Manual

A-18

V W

Hinweis zur EN 61000-3-2 DE

Notes on EN 61000-3-2 EN

(rückwirkende Netzbelastung durch Oberwellen)
Unsere Frequenzumrichter und Servo-regler sind im Sinne der
EN61000 "professionelle Geräte", so dass sie bei einer Nennanschlußleistung ≤1kW in den Geltungsbereich der Norm fallen.Beim direkten Anschluß von Antriebsgeräten ≤1kW an das
öffentliche Niederspannungsnetz sind entweder Maßnahmen
zur Einhaltung der Norm zu treffen oder das zuständige Energieversorgungsunter-nehmen muß eine Anschlußge-nehmigung
erteilen.
Sollten Sie unsere Antriebsgeräte als eine Komponente in ihrer
Maschine/ Anlage einsetzen, dann ist der Geltungsbereich der
Norm für die komplette Maschine/ Anlage zu prüfen.

(limits for harmonic current emissions)
Our frequency inverters and servocontrollers are "professional
devices" in the sense of the European Standard EN 61000, and
with a rated power of ≤1kW obtained in the scope of this standard.
Direct connection of drive units ≤1kW to the public low-voltage
grid only either by means of measurements for keeping the
standard or via an authorization of connection from the responsible public utility.
In case our drive units are used as a component of a machinery/
plant, so the appropriate scope of the standard of the
machinery/plant must be checked.

Remarque concernant EN 61000-3-2 FR

Riferimento ad EN 61000-3-2 IT

(valeurs limites pour courants d'harmonique)
Dans l'esprit de EN61000, nos convertisseurs de fréquence et
régulateurs automatiques sont des "appareils professionnels".
Par conséquent ils tombent sous l'application de la norme lorsque la puissance de raccordement nominale ≤1kW.
Lorsque des appareils d'entraînement sont raccordés directement au réseau public basse tension, il convient de prendre des
mesures pour respecter la norme ou l'entreprise de distribution
d'électricité compétente doit délivrer une autorisation de branchement.
Si vous deviez utiliser nos appareils de branchement comme
composants dans votre machine ou votre installation, il convient
dans ce cas de vérifier le domaine d'application de l'ensemble
de la machine ou de l'installation.

(carico di rete retroattivo tramite armoniche)
I nostri invertitori di frequenza e servoregolatori sono degli
"apparecchi professionali" ai sensi della EN61000 così da
ricadere nel campo di validità della norma con una potenza
nominale di collegamento di ≤1kW. Nel caso di collegamento
diretto di azionamenti da ≤1kW alla rete pubblica di bassa
tensione devono essere applicati dei provvedimenti per il
rispetto della norma oppure ottenere un permesso di
allacciamento da parte dell'ente di energia competente.
Doveste usare i nostri apparecchi di azionamento come
componenti della vostra macchina o del vostro impianto,
controllare il campo di validità della norma per l'intera macchina
o l'impianto.

Lust Antriebstechnik GmbH
Gewerbestrasse 5-9 • 35633 Lahnau • Germany
Tel. +49 64 41 / 9 66-0 • Fax +49 64 41 / 9 66-137
www.lust-antriebstechnik.de • info@lust-tec.de

D RIVET RONICS

Lust DriveTronics GmbH
Heinrich-Hertz-Str. 18 • 59423 Unna • Germany
Tel. +49 23 03 / 77 9-0 • Fax +49 23 03 / 77 9-3 97
www.lust-drivetronics.de • info@lust-drivetronics.de
ID no.: 0840.00B.5-00 • 09/2005
Technische Änderungen vorbehalten.
We reserve the right to make technical changes.



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