CDA3000 Lust CDA Inverter Servo Drive Manual

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CDA3000
Inverter Drive System
750 W - 132 kW
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Operation Manual
Sizes (BG)
CDA3000 Operation Manual
ID no.: 0840.00 B.5-00 • 08/2005
Valid from software version V3.2
We reserve the right to make technical changes.
1a
H1 H2 H3
X4
X2
X3
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
!
ANTRIEBSTECHNIK
SN.:
000.000.00000000
Typ:
Netz:
Ausg.:
D-35633 Lahnau
X1
L3
U
V
W
RB+
RB
L-
L1
L2
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
X2
X3
H1 H2 H3
X4
ANTRIEBSTECHNIK
SN.:
000.000.00000000
Typ:
Netz:
Ausg.:
D-35633 Lahnau
X1
L3
U
V
W
RB+
RB
L-
L1
L2
!
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
X2
X3
H1 H2 H3
X4
ANTRIEBSTECHNIK
SN.:
000.000.00000000
Typ:
Netz:
Ausg.:
D-35633 Lahnau
L-
L2RB+
RB
L1L3UVW
!
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
X1
L3
U
V
W
RB+
RB
L-
L1
L2
H1 H2 H3
X4
X2
X3
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
!
ANTRIEBSTECHNIK
SN.:
000.000.00000000
Typ:
Netz:
Ausg.:
D-35633 Lahnau
H1 H2 H3
X4
X2
X3
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
!
ANTRIEBSTECHNIK
SN.:
000.000.00000000
Typ:
Netz:
Ausg.:
D-35633 Lahnau
X1
L3
U
V
W
RB+
RB
L-
L1
L2
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
BG5
11...15kW
BG4
5,5...7,5kW
BG3
3,0...4,0kW
BG2
0,75...2,2kW
BG1
0,75kW
BG6
22...37kW
CDA32.006
CDA32.008
CDA34.003
CDA34.005
CDA34.006
BG7
45...55kW
BG8
75...132kW
CDA32.004 CDA34.008
CDA34.010 CDA34.014
CDA34.017 CDA34.024
CDA34.032
CDA34.045
CDA34.060
CDA34.072 CDA34.090
CDA34.110 CDA34.143
CDA34.170
CDA34.250
D
CDA3000 Operation Manual
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Dear user,
Signposts
Step Action Comment
1
This Operation Manual will enable you
to install and commission the
CDA3000 drive system very quickly
and easily.
Guide to quick-starting
2
Simply follow the step-by-step tables
in sections 2/3/4.
Experience “Plug 'n Play” with the
CDA3000.
And away you go!
1 Safety
2 Mechanical installation
Appendix: Technical data, Ambient conditions,
Project planning notes, UL approbation A
3 Installation
4 Commissioning
5 Diagnose/Fault rectification
1
2
3
4
5
Contents
CDA3000 Operation Manual
Overview
Documentation
If you want more information on the drive solutions presented here and on
the full scope of software features of the drive system, please refer to
the CDA3000 Application Manual. You can order the following
documents from us, or download them free of charge from our website at
www.lust-antriebstechnik.de:
Pictograms
CDA3000 Order
Catalogue
Application Manual
CDA3000
to select and order com-
ponents of drive system
Adaptation of the drive
system to the application
CANLust
Communication Module
Manual
CANopen
Communication Module
Manual
PROFIBUS-DP
Communication Module
Manual
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
D
F1
G1
G2
G3
➢ Attention! Misoperation may result in damage to the
drive or malfunctions.
➢ Danger from electrical tension! Improper behaviour
may endanger human life.
➢ Danger from rotating parts! The drive may start
running automatically.
➢ Note: Useful information
CDA3000 Operation Manual
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Table of contents
1Safety
1.1 Measures for your safety ........................................1-1
1.2 Intended use ............................................................1-3
1.3 Responsibility ..........................................................1-3
2 Mechanical installation
2.1 Notes for operation .................................................2-1
2.2 Mounting variants ...................................................2-1
2.3 Wall mounting .........................................................2-2
2.4 Cold plate ................................................................2-4
2.5 Push-through heat sink (Dx.x) ...............................2-7
3 Installation
3.1 Overview ..................................................................3-2
3.2 compliant installation .............................................3-3
3.3 Grounding lead connection .....................................3-6
3.4 Motor connection ....................................................3-7
3.5 Mains connection ....................................................3-9
3.6 DC network ............................................................3-11
3.7 Braking resistor (RB) ............................................3-12
3.8 Control connections ..............................................3-13
3.8.1 Choice of terminal assignment ...........................3-14
3.8.2 Specification of control terminals .......................3-15
3.8.3 Terminal assignment 1 ......................................3-16
3.8.4 Terminal assignment 2 ......................................3-17
3.8.5 Terminal assignment 3 ......................................3-18
3.8.6 Encoder .............................................................3-19
CDA3000 Operation Manual
4 Commissioning
4.1 Choice of commissioning .......................................4-1
4.2 Standard commissioning .......................................4-2
4.3 KEYPAD commissioning ...........................................4-4
4.4 DRIVEMANAGER commissioning ................................4-6
4.5 Direction check .....................................................4-11
4.6 Serial commissioning ...........................................4-12
4.6.1 Serial commissioning with KEYPAD .....................4-12
4.6.2 Serial commissioning with DRIVEMANAGER ..........4-14
4.7 Operation with KEYPAD KP200 ...............................4-15
4.8 Operation with DRIVEMANAGER ...............................4-18
4.9 Parameter list (selection) .....................................4-19
5 Diagnosis/Fault rectification
5.1 LEDs ........................................................................5-1
5.2 Error messages .......................................................5-2
Helpline ................................................................................ 5-3
Service/support .................................................................... 5-3
5.3 User errors in KEYPAD operation .............................5-4
5.4 User errors in SMARTCARD operation .......................5-4
5.5 Errors in power switching ......................................5-4
5.6 Reset .......................................................................5-5
CDA3000 Operation Manual
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A Appendix
A.1 Current capacity of inverter moduls ...................... A-3
A.2 Technical data ........................................................ A-5
A.3 Ambient conditions ................................................ A-8
A.4 Project planning notes, Cold plate ........................ A-9
A.5 Project planning notes for multimotor operation A-10
A.6 through use of a line choke ................................. A-12
A.7 Line filter .............................................................. A-14
A.8 UL approbation ..................................................... A-16
A.9 Layouts of all sizes .............................................. A-17
CDA3000 Operation Manual
CDA3000 Operation Manual 1-1
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1
2
3
4
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A
1Safety
1.1 Measures for
your safety In order to avoid physical injury and/or material damage the following
information must be read before initial start-up. The safety regulations
must be strictly observed at any time:
Read the Operation Manual first!
• Follow the safety instructions!
• Follow the operation manual!
Electric drives are dangerous:
• Electrical voltages > 230 V/460 V:
Dangerously high voltages may still be present
10 minutes after the power is cut. You should therefore
always check that no power is being applied!
• Rotating parts
• Hot surfaces
Protection against magnetic and/or electromagnetic
fields during installation and operation.
• For persons with pacemakers, metal containing implants
and hearing aids etc. access to the following areas is
prohibited:
− Areas in which drive systems are installed, repaired
and operated.
− Areas in which motors are assembled, repaired and
operated. Motors with permanent magnets are
sources of special dangers.
Danger: If there is a necessity to access such areas a
decision from a physician is required.
1-2
CDA3000 Operation Manual
1 Safety
Pictograms used in this manual
The notes on safety describe the following danger classes.
The danger class describes the risk which may arise when not complying with the note
on safety.
Your qualification:
• In order to prevent personal injury and damage to
property, only personnel with electrical engineering
qualifications may work on the device.
• The qualified personnel must familiarize themselves with
the Operation Manual (refer to IEC364, DIN VDE0100).
• Knowledge of national accident prevention regulations
(e.g. VBG 4 in Germany)
During installation observe the following instructions:
• Always comply with the connection conditions and
technical specifications.
• Comply with the standards for electrical installations,
such as regarding wire cross-section, grounding lead
and ground connections.
• Do not touch electronic components and contacts
(electrostatic discharge may destroy components).
Warning
symbols General explanation Danger class acc.to ANSI Z 535
Attention! Operating errors may
cause damage to or malfunction of
the drive.
This may result in physical injury or
damage to material.
Danger, high voltage! Improper
behaviour may cause fatal accident. Danger to life or severe physical injury.
Danger from rotating parts! The
drive may automatically start.
Danger to life or severe physical
injury..
CDA3000 Operation Manual 1-3
1 Safety
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1
2
3
4
5
A
1.2 Intended use Inverter modules are components for installation into stationary electric
systems or machines.
When installed in machines the commissioning of the drive controller (i. e.
start-up of intended operation) is prohibited, unless it has been
ascertained that the machine fully complies with the regulations of the
EC-directive 98/37/EC (Machine Directive); compliance with EN 60204 is
mandatory.
Commissioning (i. e. starting intended operation) is only permitted when
strictly complying with EMC-directive (89/336/EEC).
For the drive controller the harmonized standards of series EN 50178/
DIN VDE 0160 in connection with EN 60439-1/ VDE 0660 part 500 and
EN 60146/ VDE 0558 are applied.
If the drive controller is used in special applications, e. g. in areas subject
to explosion hazards, the applicable regulations and standards (e. g. in
Ex-environments EN 50014 “General provisions” and EN 50018
“Flameproof housing”) must be strictly observed.
Repairs must only be carried out by authorized repair workshops.
Unauthorised opening and incorrect intervention could lead to physical
injury or material damage. The warranty granted by LUST will become
void.
Note: The use of drive controllers in mobile equipment is assumed
an exceptional environmental condition and is only permitted
after a special agreement.
1.3 Responsibility Electronic devices are fundamentally not fail-safe. The company setting
up and/or operating the machine or plant is itself responsible for ensuring
that the drive is rendered safe if the device fails.
EN 60204-1/DIN VDE 0113 “Safety of machines”, in the section on
“Electrical equipment of machines”, stipulates safety requirements for
electrical controls. They are intended to protect personnel and machinery,
and to maintain the function capability of the machine or plant concerned,
and must be observed.
The function of an emergency off system does not necessarily have to cut
the power supply to the drive. To protect against danger, it may be more
beneficial to maintain individual drives in operation or to initiate specific
safety sequences. Execution of the emergency off measure is assessed
by means of a risk analysis of the machine or plant, including the
The CDA3000 conforms to the Low Voltage Directive
73/23/EEC.
1-4
CDA3000 Operation Manual
1 Safety
electrical equipment to DIN EN 1050, and is determined with selection of
the circuit category in accordance with DIN EN 954-1 “Safety of machines
- Safety-related parts of controls”.
CDA3000 Operation Manual 2-1
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2
3
4
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A
2 Mechanical installation
2.1 Notes for operation .................................................2-1
2.2 Mounting variants ...................................................2-1
2.3 Wall mounting .........................................................2-2
2.4 Cold plate ................................................................2-4
2.5 Push-through heat sink (Dx.x) ...............................2-7
2.1 Notes for
operation
Please ensure that ...
• no damp enters the device
• no aggressive or conductive substances are in the immediate vicinity
• no drill chippings, screws or foreign bodies drop into the device
• the vent openings are not covered over,
• the drive controllers are not used in mobile equipment
The device may otherwise be damaged.
2.2 Mounting
variants
Step Action Comment
1Refer to the name plate to find out the
mounting variant of your inverter module.
The mounting variants differ in
their mode of cooling.
Name plate Mounting and cooling variant Continued
on
CDA3...,Wx.x Wall
mounting Page 2-2
CDA3...,Cx.x Cold plate Page 2-4
CDA3...,Dx.x Push-through
heat sink Page 2-7
Table 2.1 Mounting and cooling variants
Wx.x
Cx.x
Dx.x
2-2
CDA3000 Operation Manual
2 Mechanical installation
2.3 Wall mounting
Figure 2.1 Mounting clearances (see Table 2.2)
Step Action Comment
1
Mark out the position of the tapped holes
on the backing plate.
Cut a tap for each fixing screw in the
backing plate.
Dimensional drawings/hole
spacing see Table 2.2.
The tapping area will provide
you with good, full-area contact.
2Mount the inverter module vertically on
the backing plate.
Pay attention to the mounting
clearances!
The contact surface must be
metallically bright.
3Mount the other components, such as the
mains filter, line choke etc., on the
backing plate.
Mains filter max. 20 cm below
the inverter module
4Continue with the electrical installation in
section 3.
Note the following points:
• Air must be able to flow unhindered through the device.
• For mounting in switch cabinets with convection (= heat loss is
discharged to the outside via the cabinet walls) an internal air
circulation fan must always be fitted.
• The backing plate must be well grounded.
• The best result for effective EMC installation is attained with a
chromated or galvanized backing plate. If backing plates are
varnished, the coating must be removed in the area of the contact
surface!
F
E
E1
G
F
UM-xxxx
CM-xxxx
BG6
CDA3000 Operation Manual 2-3
2 Mechanical installation
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2
3
4
5
A
CDA3...,Wx.x BG12) BG22) BG3 BG4 BG5 BG64) BG7 BG8
Weight [kg] 2.4 3.5 4.4 6.5 7.2 20 31 60
W (width) 70 70 120 170 250 300 412
H (height) 245 270 330 375 600 510
D (depth) 195 220 218 325 305 380
A 40 40 80 130 215 265 340
C235260 320 360 555 485
D∅∅ 4.8 ∅ 4.8 ∅ 6 ∅ 9
Screws 4 x M4 4 x M4 4 x M5 4 x M8
E3) 050
E1 (with module)3) 45 –
F3) 100 1001)
G3) > 300 > 400
1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.
2) Corresponding to cold plate version with accessory heat sink HS3X.xxx
3) Mounting clearances see Figure 2.1.
4) It is important that the air can flow from top to bottom unhindered through the device (size 6 only), if
necessary install air shields.
Table 2.2 Dimensional drawings: Wall mounting (dimensions in mm)
A
C
D
T
B
H
A
C
D
B
H
T
BG3
BG4
BG5
BG6
BG7
BG8
BG1
BG2
2-4
CDA3000 Operation Manual
2 Mechanical installation
2.4 Cold plate
Figure 2.2 Mounting clearances (see Table 2.3)
Step Action Comment
1
Mark out the positions of the tapped
holes on the backing plate or the cooler.
Cut a tap for each fixing screw in the
backing plate.
Dimensional drawings/hole
spacing see Table 2.3.
The tapping area will provide
you with good, full-area contact.
2Clean the contact surface and coat it
thinly and evenly with heat transfer
compound.
The contact surface must be
metallically bright.
3Mount the inverter module vertically on
the backing plate or cooler. Tighten all
screws to the same tightness.
Pay attention to the mounting
clearances! Size of cooling
surface see Table 2.4.
4Mount the other components, such as the
mains filter, line choke etc., on the
backing plate.
Mains filter max. 20 cm below
the inverter module
5Continue with the electrical installation in
section 3.
F
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CDA3000 Operation Manual 2-5
2 Mechanical installation
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1
2
3
4
5
A
CDA3...,Cx.x BG1 BG2 BG3 BG4 BG5
Weight [kg] 1.6 2.3 3.2 5.2 6.4
W (width) 70 70 100 150 200
H (height) 215 240 300
D (depth) 120 145 150
A5085135185
C205230 200
C1 – 100
D∅ ∅ 4.8 ∅ 5.5
Screws 4 x M4 6 x M5
E0 0
E1 (with module) 45 15
F1001)
G> 300
1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.
Table 2.3 Dimensional drawings: Cold plate (dimensions in mm)
A
B
CH
D
T
A
C1
C
D
T
B
H
BG3
BG4
BG5
BG1
BG2
2-6
CDA3000 Operation Manual
2 Mechanical installation
.
Note the following points:
• Cooling can be attained either by a sufficiently large
backing plate (see Table 2.4) or by an additional cooler.
The cooler must be mounted centrally behind the
hottest area (1) of the device.
• The temperature on the rear panel of the inverter
module must not exceed 85.0 °C. At a temperature
> 85° C the device shuts down automatically. It can only be
restarted when it has cooled.
• Required evenness of contact surface = 0.05 mm, maximum
roughness of contact surface = roughness factor 6.3
(1)
Size Power Inverter module PV at
4 kHz
PV at
8/16 kHz
RthK 3)
[K/W]
Backing plate (unvarnished
steel min. cooling surface
Ambient
temperature
BG1 0.75 kW CDA32.004,Cx.x 48 W 55 W 0.05 650x100mm = 0.065m² 45°C1), 40°C2)
BG2
1.1 kW CDA32.006,Cx.x 75 W 82 W 0.05 650x460mm = 0.3m² 45°C1), 40°C2)
1.5 kW CDA32.008,Cx.x 95 W 105 W 0.05 650x460mm = 0.3m² 45°C1), 40°C2)
0.75 kW CDA34.003,Cx.x 55 W 70 W 0.05 None 45°C1), 40°C2)
1.5 kW CDA34.005,Cx.x 80 W 112 W 0.05 650x460mm = 0.3m² 45°C1), 40°C2)
2.2 kW CDA34.006,Cx.x 106 W 148 W 0.05
An additional cooler is required to supply
adequate cooling.
Project planning notessee appendix A.4
If you have any further questions please
consult your project engineer.
BG3 3.0 kW CDA34.008,Cx.x 135 W 162 W 0.03
4.0 kW CDA34.010,Cx.x 172 W 207 W 0.03
BG4 5.5 kW CDA34.014,Cx.x 210 W 268 W 0.02
7.5 kW CDA34.017,Cx.x 255 W 325 W 0.02
BG5 11 kW CDA34.024,Cx.x 315 W 400 W 0.015
15 kW CDA34.032,Cx.x 400 W 510 W 0.015
1) At a power stage clock frequency of 4 kHz 2) At a power stage clock frequency of 8 kHz
3) Thermal resistance between active cooling surface and cooler
Table 2.4 Required cooling with cold plate
Note the following points:
• The backing plate must be grounded over a large area.
• For mounting in switch cabinets with convection (= heat loss is
discharged to the outside via the cabinet walls) an internal air
circulation fan must always be fitted.
• The best result for effective EMC installation is attained with a
chromated or galvanized backing plate. If backing plates are
varnished, the coating must be removed in the area of the contact
surface!
CDA3000 Operation Manual 2-7
2 Mechanical installation
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A
2.5 Push-through
heat sink (Dx.x)
Step Action Comment
1
Mark out the positions of the tapped
holes and the breakthrough on the
backing plate.
Cut a tap for each fixing screw in the
backing plate.
Dimensional drawings/hole
spacing see Table 2.6.
The tapping area will provide
you with good, full-area contact.
2Mount the inverter module vertically on
the backing plate. Tighten all screws to
the same tightness.
Pay attention to the mounting
clearances! The mounting seal
must contact flush on the
surface.
3Mount the other components, such as the
mains filter, line choke etc., on the
backing plate.
Mains filter max. 20 cm below
the inverter module
4Continue with the electrical installation in
section 3.
Note the following points:
• Distribution of power loss:
• The all-round mounting collar must be fitted with a seal. The seal
must fit flush on the surface and must not be damaged:
(1) Seal
(2) Tapped hole for EMC-
compatible contact
(3) Outside
(4) Inside
• The backing plate must be well grounded.
• The best result for effective EMC installation is attained with a
chromated or galvanized backing plate. If backing plates are
varnished, the coating must be removed in the area of the contact
surface!
BG3 BG4 BG5
Power loss Outside (3) 70% 75% 80%
Inside (4) 30% 25% 20%
Protection Heat sink side (3) IP54 IP54 IP54
Machine side (4) IP20 IP20 IP20
(1)
(4)
(3)
(2)
2-8
CDA3000 Operation Manual
2 Mechanical installation
Figure 2.3 Mounting clearances (see Table 2.6)
Dimensions of
breakthrough BG3 BG4 BG5
W (width) 75 125 175
H (height) 305 305 305
Table 2.5 Breakthrough for push-through heat sink (dimensions in mm)
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B
H
B
H
CDA3000 Operation Manual 2-9
2 Mechanical installation
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2
3
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A
CDA3...,Dx.x BG3 BG4 BG5
Weight [kg] 4.6 6.7 7.4
W (width) 110 160 210
H (height) 340
D (depth) T1 138, T2 80 T1 138, T2 135
A90140 190
A1 – 80 100
C320
C1 200
D∅∅ 4.8 ∅ 4.8 ∅ 4.8
Screws 8 x M4 10 x M4 10 x M4
E10
E1 (with module) 20
F1001)
G> 300
1) Additionally allow enough space at the bottom for the bending radii of the connecting cables.
Table 2.6 Dimensional drawings: push-through heat sink (dimensions
in mm)
A1
A
C1
C
D∅
T1
T2
B
H
BG3
BG4
BG5
For more information
on the ambient
conditions see
appendix A.3.
2-10
CDA3000 Operation Manual
2 Mechanical installation
CDA3000 Operation Manual 3-1
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A
3 Installation
3.1 Overview ..................................................................3-2
3.2 compliant installation .............................................3-3
3.3 Grounding lead connection .....................................3-6
3.4 Motor connection ....................................................3-7
3.5 Mains connection ....................................................3-9
3.6 DC network ............................................................3-11
3.7 Braking resistor (RB) ............................................3-12
3.8 Control connections ..............................................3-13
3.8.1 Choice of terminal assignment ...........................3-14
3.8.2 Specification of control terminals .......................3-15
3.8.3 Terminal assignment 1 ......................................3-16
3.8.4 Terminal assignment 2 ......................................3-17
3.8.5 Terminal assignment 3 ......................................3-18
3.8.6 Encoder .............................................................3-19
Attention: Installation must only be carried out by qualified electricians
who have undergone instruction in the necessary accident
prevention measures.
3-2
CDA3000 Operation Manual
3 Installation
3.1 Overview
1) For supplementary components see CDA3000 Order Catalogue.
2) In inverter modules up to 7.5 kW (BG1 to BG4) the mains filter is built-in.
Figure 3.1 Overview of connections
The terminal layout for all
sizes is presented in
Appendix A.9.
H1 H2 H3
X4
X2
X1
X1
X3
CDA34.xxx
CDA32.xxx
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
L1
U
V
W
L+
L+
RB
L-
L-
L3
L2
L1
U
V
W
L+
RB
L-
N
L1
K1
K1
L2 L3
L1 N
PE
RB ϑ
M
3~
FN
(1)
(7)
(1)
(2)
(6)
(8)
(4)
(5)
(3)
Key Explanation
(1) Line choke1) Reduces the voltage distortions in the system
(2) Mains filter1) 2) Suppresses line-borne interference emission
(3) Braking resistor1) Required for repeated braking
(4) Control conn. X2 Connection see section 3.8
(5) Motor PTC connection X3 For thermal monitoring of the motor, see section 3.4
(6) RS232 connection X4 For operation with KEYPADsee section 4.7/
Operation with DRIVEMANAGERsee section 4.8
(7) Connection for
DC network
Permits power exchange between servocontrollers, see
section 3.6
(8) Software name plate Indicates the shipped software status
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3.2 compliant
installation
Inverter moduls are components intended for installation into industrially
and commercially used equipment and machines.
Commissioning (i. e. starting inteded operation) is only permitted when
strictly complying with EMC-directive (89/336/EEC).
The installer/operator of a machine and/or equipment must provide
evidence of the compliance with the protection targets stipulated in the
EMC-directive.
Attention: Compliance with the required EMC-protection targets is
normally achieved by observing the installation instructions in
this manual and using the appropriate radio interference
suppression filters.
Assignment of drive controller with internal line filter
All inverter moduls CDA are fitted with a sheet steel housing with
aluminium-zink surface to improve the interference immunity factor as
specified in IEC61800-3, environment 1 and 2.
inverter moduls 0.37 kW to 7.5 kW are equipped with integrated line
filters. With the measuring methods specified in the standard these
inverter moduls comply with the EMC product standard IEC61800-3 for
"Environment 1" (living area) and "Environment 2" (industrial area).
− Public low voltage network (environment 1) living area: up to 10
m motor cable length, for more details see section A.7.
Attention: This is a restricted availability product in accordance with IEC
61800-3. This product may cause radio interference in
domestic environments; in such cases the operator may need
to take appropriate countermeasures.
− Industrial low voltage network (environment 2) industrial area:
up to 25 m motor cable length, for more details see section A.7.
Assignment of drive controller with external line filter
An external radio interference suppression filter (EMCxxx) is available for
all inverter moduls. With this line filter the inverter moduls comply with the
EMC product standard IEC61800-3 for "Environment 1" (living area) and
"Environment 2" (industrial area).
− Public low voltage network (environment 1) living area: up to
100 m motor cable length.
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CDA3000 Operation Manual
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Attention: This is a restricted availability product in accordance with IEC
61800-3. This product may cause radio interference in
domestic environments; in such cases the operator may need
to take appropriate countermeasures.
− Industrial low voltage network (environment 2) industrial area:
up to 150 m motor cable length.
Note: When using external line filters the status "general
availability" can be reached too with shorter motor cable
length. If this is of importance to you, please do not hesitate
to contact our sales engineers or your projecting engineer.
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Subject Projecting and installation regulations
PE-terminal
equipotential bonding
Use a bright backing plate. Use cables and/or ground straps with
cross sections as large as possible. Route the PE-terminal
connection for the components in a star-shaped fashion and ensure
large area contact of earthing (PE) and shielding connecting on the
PE-bar of the backing plate to establish a low-resistance HF-
connection.
PE-mains connection in accordance with DIN VDE 0100 part 540
• Mains connection < 10 mm²
Protective conductor cross-section min. 10 mm² or use 2
conductors with a cross-section of the mains supply lines.
• Mains connection > 10 mm²:
Use a protective conductor cross-section in compliance with
the cross-section of the mains supply lines.
Routing of cables
• Route the motor cable separated from signal and mains
supply lines. The minimum distance between motor cable
and signal line/mains line must be 20 cm, if necessary us
separator.
• Always route the motor cable without interruptions and the
shortest way out of the control cabinet.
• When using a motor contactor or a reactance control/motor
filter, this should be directly mounted to the drive controller.
Do not bare the core ends of the motor cable too soon.
• Avoid unnecessary cable lengths.
Cable type
The drive controllers must always be wired with screened motor
cables and signal lines. A cable type with double copper braiding
with 60 -70% coverage must be used for all screened connections.
Further hints for the
control cabinet design
• Contactors, relays, solenoid valves (switched inductivities)
must be wired with fuses. The wiring must be directly
connected to the respective coil.
• The switched inductivities should be at least 20 cm away
from the process sontrolled assemblies.
• Place larger consumers near the supply.
• If possible enter signal lines only from one side.
• Lines of the same electric circuit must be twisted. Crosstalk
is generally reduced by routing cables in close vicinity to
earthed plates. Connect residual strands at both ends with
the control cabinet ground (earth).
Supplementary
information
Supplementary information can be found in the corresponding
connection description
Table 3.1 Projecting and installation regulations
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3.3 Grounding lead
connection
Figure 3.2 Star configuration layout of the grounding lead
Step Action Note: PE mains connection to
DIN VDE 0100 part 540
1
Ground every inverter module!
Connect terminal X1/ in star
configuration to the PE rail (main
ground) in the switch cabinet.
Mains connection < 10 mm²:
Grounding lead cross-section min.
10 mm² or use 2 wires with cross-
section of mains leads.
Mains connection > 10 mm²:
Use grounding lead (PE) cross section
according to cross-section of mains
leads.
2
Also connect the grounding lead
connections of all other
components, such as the line choke,
filter, etc., in star configuration, to
the PE rail (main ground) in the
switch cabinet.
Note the following points:
• The grounding lead must be laid out in star configuration to conform
to the EMC standards.
• The backing plate must be well grounded.
• The motor cable, mains lead and control cable must be laid
separately from each other.
• Avoid loops, and lay cable over short distances.
• The operational leakage current is > 3.5 mA.
W1
V2 W2
U2
U1 V1
W1
V2 W2
U2
U1 V1
W1
V2 W2
U2
U1 V1
PE
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3.4 Motor
connection
Step Action Comment
1Define the wire cross-section
dependent on the maximum current and
ambient temperature.
Wire cross-section to VDE0100,
part 523, see section 3.5
“Mains connection”.
2
Wire the motor phases U, V, W by way of
a shielded cable and ground the motor to
X1/ .
Mount shield at both ends to
reduce interference emission.
3Wire the temperature sensor PTC (if
fitted) with separately shielded wires.
Mount shield at both ends to
reduce interference emission.
Figure 3.3 Connection of motor
Note the following points:
• Always use shielded cables to connect the motor.
• Shield contact on the inverter module:
− For inverter modules BG1 ... 5 (0.37 ... 15 kW) there is an
accessory shield (ST02, ST04 or ST05) permitting simple clip
mounting with all-round contact.
− For inverter modules BG6 ... 8 (22 ... 132 kW) we recommend
using a cable clamp rail with shield connection directly on the
cable gland in the switch cabinet.
• The motor at the inverter output may be shut off by means of a
contactor or motor circuit-breaker. The inverter module cannot be
damaged in the process. Circuit reference for „motor contactor“ see
appendix A.5.1.
• Multi-motor operation is possible; for project planning notes see
Appendix A.5.
The CDA3000 inverter
modules are protected
against shorting and
ground faults at the ter-
minals when in opera-
tion. In the event of a
short-circuit or ground
fault in the motor cable,
the power stage is dis-
abled and an error
message is delivered.
X3
X1
U
V
W
M
3~
ϑ
1
V
2
U
W
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Attention: If the inverter is operated as a controller with encoder (FOR
motor control method), motor phases U,V and W must
never be reversed! If the motor phases are reversed the
inverter has no control over the motor. The motor may buck
or accelerate in an uncontrolled manner (“race”).
Terminal box For proper EMC installation the motor terminal box must be HF-tight
(metal or metallized plastic). For cable introduction, packing glands with
large-area shield contact should be used.
Motor temperature monitoring For thermal monitoring of the motor coil, a thermistor (PTC) may be
connected to terminals X3/ϑ- and ϑ+. The type used must be set during
commissioning in parameter 330-MOPTC (factory default setting is “off”).
Attention: Contrary to DIN VDE 0660-303 (short circuit dedection
<20Ω) the CDA3000 will note a short circuit at < 5 Ω.
(1) Thermistor (PTC)
(2) Packing gland with shield
contact
(3) Motor phases
(4) Grounding lead connection
Figure 3.4 Motor terminal box
1
2
UVW
UVW
(1)
(2)
(3)
(4)
Sensor
Tech. data
No PTC
used
Standard
PTC
Linear
voltage evaluation
TSS,
thermostatic
circuit-breaker
Usable type - PTC to
DIN44082
KTY84-130, (tolerance
band yellow) Klixon
Parameter
330-MOPTC = OFF DIN KTY TSS
Measurement
voltage UMAX –12 V –
Measuring range – 100 Ω to 15 kΩ–
Table 3.1 Motor temperature monitoring specification
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3.5 Mains
connection
Step Action Comment
1Define the wire cross-section
dependent on maximum current and
ambient temperature.
Wire cross-section to VDE0100,
part 523
2
Wire the inverter module with the mains
filter, distance between filter unit and
inverter modul max. 0.3 m (with
unshielded cable)!
Step not applicable for BG1 to
BG4; up to 7.5 kW the mains
filter is built-in.
3Wire the line choke see Appendix A.5
Reduces the voltage distortions
(THD) in the system and extends
the service life.
4Install a circuit-breaker K1 (power
switch, contactor, etc.). Do not connect the power!
5
Use the mains fuses (type gL) or
miniature circuit-breakers (trip
characteristic C) to cut the mains power
to all poles of the inverter.
To protect the line in accordance
with VDE636, part 1
Connection of the inverter module via a line choke with a short circuit voltage of 4 %
of the mains voltage (uk = 4 %) is obligatory:
1. Where the inverter modules are connected to systems of environment class 3
and above, see EN 61000-2-4 see appendix A.6
2. For all inverter modules with a recommended motor connected load
(4-pole standard motor) of 30 kVA or above (CDA34.060 ... CDA34.250)
3. Where there is a requirement to comply with the limit values for variable-speed
electric drives (see standard EN 61800-3/ IEC 1800-3)
4. Where there is a dc link between multiple inverter modules
Figure 3.5 Mains connection
CDA34.xxx
CDA32.xxx
X1
L1
N
L1
K1
K1
L2
L3
L1
N
X1
L3
L1
L2
FN 3 x 400/460 V
1 x 230 V
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CDA3000 Operation Manual
3 Installation
Attention: Danger to life! Never wire or disconnect electrical connec-
tions while they are live! Before working on the device discon-
nect the power. Wait until the DC-link voltage at terminals X1/
RB+ and L- has fallen to the safety-low voltage before work-
ing on the device (approx. 5 minutes).
Mains filter
Note the following points:
• Only all-current sensitive fault current breakers suitable for inverter
operation may be used.
• Switching the mains power: Cyclic power switching is permitted
every 60 seconds; jog mode is not permitted.
− If switching is too frequent, the device protects itself by means
of high-resistance isolation from the system.
− After a rest phase of a few minutes the device is ready to start
once again.
• TN network and TT network: Permitted without restriction.
• IT network (insulated center point): Not permitted!
• For details of measures to maintain UL approbation refer to
Appendix A.8.
Size Power range Mains filter
BG1 ... 4 0.75 ... 7.5 kW Internal
BG5 ... 8 11 ... 132 kW External1)
1) For supplementary components see CDA3000 Order Catalogue.
Note:
Compliance with the limit curves (EN61800-3) to attenuate the line-
borne interference voltage and the interference emitted from the inverter
module depends on
• use of a line choke (recommended),
• the length of the motor cable and
• the preset clock frequency (4, 8 or 16 kHz) of the inverter module
power stage.
For further information please consult your project engineer.
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Wire cross-section .
3.6 DC network The inverter modules run in regenerative operation (braking) in a DC
network feed power into the DC network which is consumed by the motor-
driven inverter modules.
DC network operation of several inverter modules minimizes the power
consumption from the mains and external braking resistors can be
eliminated where appropriate.
Note: It is essential that a DC network operation be checked at the
project planning stage. Please consult your project engineer.
Inverter module
Device
connected load
[kVA]
Max. possible wire
cross-section of
terminals [mm²]
Recommended mains
fusing (gL)
[A]
CDA32.004 1.7 2.5 1 x 10
CDA32.006
CDA32.008
CDA34.003
CDA34.005
2.3
3.0
1.6
3.0
2.5
1 x 16
1 x 16
3 x 10
3 x 10
CDA34.006 4.2 2.5 3 x 10
CDA34.008
CDA34.010
5.7
7.3 2.5 3 x 10
3 x 16
CDA34.014
CDA34.017
10.2
12.4 4.0 3 x 20
3 x 25
CDA34.024
CDA34.032
17.5
23.3 10 3 x 35
3 x 50
CDA34.045
CDA34.060
CDA34.072
32.8
43.8
52
25
3 x 50
3 x 63
3 x 80
CDA34.090
CDA34.110
65
80 50 3 x 100
3 x 125
CDA34.143
CDA34.170
104
124 Threaded bolt M8 3 x 160
3 x 200
CDA34.250 145
173 Threaded bolt M8 3 x 250
3 x 315
Table 3.2 Wire cross-sections and mains fuses (VDE0298 must be
observed)
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3.7 Braking resistor
(RB)
In regenerative operation, e.g. braking the drive, the motor feeds energy
back into the inverter. This increases the voltage in the DC-link. If the
voltage exceeds a threshold value, the internal braking transistor is
activated and the regenerated power is converted into heat by way of a
braking resistor.
The switching transistor is installed as standard. The design of the
external braking resistor depends on a number of drive factors:
for example the load to be moved, the required dynamics of the drive or
the braking and cycle duration.
Attention: In device version CDA3X.xxx, Wx.x, BR
the braking resistor is built-in. No additional braking resistor
may be connected to terminals X1/L+ and RB; this would
damage the inverter module.
Attention: At warning message „excessive temperature at inverter heat
sink“ the connected device must be separated from the
mains, because an overvoltage of the mains leads to an
overload of the braking resistor. Please integrate one of the
digital outputs into your control concept, e.g. set OSDxx to
WOTI (Warning heat sink temperature of device).
Figure 3.6 Braking resistor connection
Note the following points:
• The design of the braking resistor must be clarified at the project
planning stage.
• For details of the permissible minimum ohmic resistance of an
externally installed braking resistor for the individual inverter
modules refer to Appendix A.2.
• Details of the peak braking power with an internal braking resistor
(only with version CDA34 ...,Wx.x,BR) are also given in Appendix
A.2.
For further information please consult your project engineer.
X1
L+
RB
RB
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3.8 Control
connections
Step Action Comment
1
Check whether your inverter module is
fitted
a modified software package
(>V100.x)
(standard software = Vx.xx-xx)
If this is the case, the control terminal
assignment is different. Please
contact your project engineer with
regard to wiring and commissioning!!
Position of software name plate see
section 3.1 Page 3-2
2
Check whether you already have a
SMARTCARD or a DRIVEMANAGER data
set with a complete device setup.
If this is the case, the control terminal
assignment is different. Please
contact your project engineer to obtain
the terminal assignment!
Bulk customers
For details of how to load the data
set into the inverter module refer to
section 4.6.
3Choose a terminal assignment. see 3.8.1 “Choice of terminal
assignment”
4
Wire the control terminals with
shielded cables.
The only essential signals are the
ENPO signals and a start signal
(STR or STL).
Ground the cable shields over a
wide area at both ends.
Wire cross-section maximum
1.5 mm² or two cores per terminal
each 0.5 mm²
5Keep all contacts open
(inputs inactive).
6Check all connections again! Continue with commissioning in
section 4.
Note the following points:
• Always wire the control terminals with shielded cables.
• Lay the control cables separately from the mains lead and motor
cable.
• The CDA3000 Application Manual presents more drive solutions.
• For all shielded connections a cable type with double copper
braiding with 60-70 % coverage must be used.
ANTRIEBSTECHNIK
D- 35633 Lahnau
Type: CDA32.004,C1.0
Software: V
C1D1
CS:
Data Set:
SN.: 99120442
1xx.x
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CDA3000 Operation Manual
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3.8.1 Choice of
terminal
assignment
Attention: With the SFC motor control mode (Sensorless Flux Control)
no lifting drives and no applications with regenerative load
torque1) can be operated at present.
1)All machinery counteracts the drive with a static torque. The static
torque is generally termed load torque. If this load torque acts in the
direction of movement, such as in lifting mechanisms, during lowering,
then the term “regenerative load torque” is used.
Note: During operation intensive load peaks or unintentional
cancelling of the start effects in a loss of stator flow control of
the SFC-control. So that a current overload shut-off or
uncontrolled movements can occur.
Typical applications Control method Terminal assignment Continued
on
• Project planning and commissioning are
already complete.
• Loading of an existing data set.
Serial commissioning
Obtain the terminal
assignment from your
project engineer.
Page 4-12
Commis-
sioning
• Pump, fan and extruder drivers and traction
and lifting drives with low dynamics
• Multi-motor operation
Voltage Frequency Control (VFC)
Assignment 1 Page 3-16
Assignment 2 Page 3-17
• Dynamic traction and rotational drives
• Applications with dynamic load
surges
Sensorless Flux Control (SFC)
- Only for asynchronous motor
Assignment 1 Page 3-16
Assignment 2 Page 3-17
• Dynamic traction, lifting and rotational
drives with speed control
• With encoder feedback
Field-Oriented Regulation (FOR)
- Only for asynchronous motor Assignment 3 Page 3-18
Selection
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3.8.2 Specification of
control
terminals
*In the range >5 V / <18 V the response of the inputs is undefined.
Des. Specification
Analog
inputs
ISA00
ISA01
• ISA00: UIN = +10 V DC, ±10 V DC, IIN = (0) 4-20 mA DC,
switchable by software
• ISA01: UIN = +10 V DC
• Tolerance U: ± 1% v. M., I: ±1% of MV
• 24 V digital input, PLC-compatible
• Switching level Low/High: <4.8 V / >8 V DC
• Resolution 10-bit
•R
in=110kΩ
• Floating against digital ground
Analog
output
OSA00 • Tolerance U: ±2.5% of MV
•U
out=+10 V DC, ROUT=100 Ω
•I
max=5 mA, short-circuit-proof
Digital
inputs
ISD00
ISD01
ISD02
ISD03
• PLC-compatible
• Switching level Low/High: <5 V / >18* V DC
•I
max at 24 V = 10 mA
•R
IN = 3 kΩ
ENPO • Power stage enable = High level
•Specification as ISDxx
Digital
outputs
OSD00 • Short-circuit-proof
• PLC-compatible
•I
max = 50 mA
• Protection against inductive load
• High-side driver
OSD01 • Short-circuit-proof with 24V supply from inverter module
• PLC-compatible
•I
max = 50mA
• No internal freewheeling diode; provide external protection
• High-side driver
Relay
output
OSD02 • Relay 48 V / 1 A AC, changeover contact
• Usage category AC1
• Operating delay approx. 10 ms
Motor
tempera-
ture
PTC1/ 2 • max. 12 V DC, measuring range 100 Ω - 15 kΩ
• Suitable for PTC to DIN 44082 or temperature sensor KTY84-130
(tolerance band yellow) or thermostatic circuit-breaker
Voltage
supply
+10.5V • Reference voltage UR =10.5 V DC, short-circuit-proof
•I
max = 5 mA
+24V • Auxiliary voltage UV = 24 V DC, short-circuit-proof
•I
max = 200 mA (overall, also includes driver currents for outputs
OSD0x)
The terminal scan
cycle is 1 ms.
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3.8.3 Terminal
assignment 1
Terminal assignment in factory setting
Preset solution “Clock drive, quick/slow jog”.
Figure 3.7 Control terminals, traction drive without encoder evaluation
Features Parameter
• Quick jog/slow jog driving profile
with two directions of rotation
• Output for motor holding brake
152-ASTER = DRV_1
X2 Des. Function
20 OSD02 Relay contact
for “Ready”
message
19 OSD02
18 OSD02
17 DGND Digital ground
16 OSD01 “Reference reached” message
15 OSD00 Output for motor holding brake
14 DGND Digital ground
13 UVAuxiliary voltage 24 V
12 ISD03 Not assigned
11 ISD02 Selection of slow jog
10 ISD01
Start/Stop quick jog anti-clockwise
9ISD00 Start/Stop quick jog clockwise
8ENPO Power stage hardware enable
7 UVAuxiliary voltage 24 V
6 UV
5OSA00 Actual frequency 0 ... FMAX
0 ... 10 V corresponds to
4AGND Analog ground
0 ... 10 V corresponds to
3ISA01 Not assigned
2ISA00 Not assigned
1URReference voltage 10.5 V, 5 mA
M
3~
~-
+24V
K1
H1
ENPO
S1
STL
STR
N1
K0
-
+
0 ... 10 V
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3.8.4 Terminal
assignment 2
Preset solution “Analog reference and fixed frequency”.
Figure 3.8 Terminal assignment, rotational drive without encoder evaluation
Note: The terminal assignment applies to firmware V3.1 and higher
Features Parameter
• Analog speed input for two directions
• Selection of fixed frequencies via
binary coding of switches S1/S2
• Functionally compatible with VF1000
152-ASTER = ROT_6
X2 Des. Function
20 OSD02 Relay contact
for “Ready”
message
19 OSD02
18 OSD02
17 DGND Digital ground
16 OSD01 “Standstill” message
15 OSD00 “Reference reached” message
14 DGND Digital ground
13 UVAuxiliary voltage 24 V
12 ISD03 Choice of fixed frequency
(binary coded) *
11 ISD02
10 ISD01
Start/Stop quick jog anti-clockwise
9ISD00 Start/Stop quick jog clockwise
8ENPO Power stage hardware enable
7UVAuxiliary voltage 24 V
6UV
5OSA00 Actual frequency 0 ... FMAX
4AGND Analog ground
0 ... 10 V corresponds to
3ISA01 Not assigned
2ISA00 Reference 0 V ... + 10 V
1URReference voltage 10.5V, 5mA
*Function see section 4.3, Table 4.1
+24V
H1
H2
ENPO
S2
STL
STR
S1
N1
K0
-
+
0 ... 10 V
R1
≥ 10 kΩ
14
11
12
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3.8.5 Terminal
assignment 3
Preset solution “Analog reference + correction, with rotary encoder”.
(1) Only encoder type HTL (24V supply) usable. The encoder is evaluated only in control
mode FOR. For notes on the rotary encoder see Figure 3.10.
Figure 3.9 Control terminal assignment, rotational drive with encoder
evaluation
Correction reference*: For a description of the function refer to the
CDA3000 Application Manual.
Features Parameter
• Analog speed input for two
directions with speed correction
• Encoder evaluation
152-ASTER = ROT_2
X2 Des. Function
20 OSD02 Relay contact
for “Ready”
message
19 OSD02
18 OSD02
17 DGND Digital ground
16 OSD01 “Reference reached” message
15 OSD00 “Standstill” message
14 DGND Digital ground
13 UVAuxiliary voltage 24 V
12 ISD03 Encoder track B
11 ISD02 Encoder track A
10 ISD01 Start/Stop anti-clockwise
9ISD00 Start/Stop clockwise
8ENPO Power stage hardware enable
7UVAuxiliary voltage 24 V
6UV
5OSA00 Actual frequency 0 ... FMAX
4AGND Analog ground
3ISA01 Correction reference* 0 V ... +10 V
2ISA00 Reference 0 V ... + 10 V
1 URReference voltage 10.5 V, 5 mA
+24V
H1
H2
ENPO
STL
STR
N1
K0
-
+
0 ... 10 V
R1
R2
N2
B
A
+
-
M
3~
(1)
≥ 10 kΩ
≥ 10 kΩ
14
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3.8.6 Encoder Specification of encoder connections:
A HTL encoder with 24 V supply can be connected to terminals X2/11 and
12. Permissible pulse counts are in the range from 32, 64, 128, 256, 512,
1024 ...to 16384 pulses per rev (2n where n = 5 to 14).
Figure 3.10 Block diagram, HTL output circuit
Maximum number of lines of
encoder
Example of nmax = 6000 rpm:
Calculated: pulses per rev.
Selected: An encoder with 1024 pulses per rev.
Reasoning: 1500 pulses per rev. is not programmable - the nearest
possible value is 1024 pulses per rev. (binary 210)
Minimum motor speed Formula for calculating the minimum motor speed depending on the
encoder lines per revolution so that one pulse of the encoder can be
evaluated each scan cycle of the inverter module.
Des. Specification
Digital
inputs
ISD02
ISD03
•f
limit = 150 kHz
• PLC-compatible (L = < 5 V, H = > 18 V)
• Current consumption (encoder) max. 80 mA
Connecting
cable
- • Screened twisted-pair cable with approx. 60 nF/km
• Cable length max. 30 m
+
A
NPN
PNP
-
LRmax =Maximum number of lines of encoder in
pulses per rev.
nmax =Maximum speed of motor in rpm
LRmax 910
6
⋅
nmax
---------------=
LRmax 910
6
⋅
6000
--------------- 1500==
LR =Number of lines of encoder in pulses per rev.
nmin =Minimum speed of motor in rpm
nmin 3000
LR
----------- 1
min
---------
⋅=
3-20
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3 Installation
CDA3000 Operation Manual 4-1
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4 Commissioning
4.1 Choice of commissioning .......................................4-1
4.2 Standard commissioning ........................................4-2
4.3 KEYPAD commissioning ...........................................4-4
4.4 DRIVEMANAGER commissioning ................................4-6
4.5 Direction check .....................................................4-11
4.6 Serial commissioning ...........................................4-12
4.6.1 Serial commissioning with KEYPAD .....................4-12
4.6.2 Serial commissioning with DRIVEMANAGER ..........4-14
4.7 Operation with KEYPAD KP200 ...............................4-15
4.8 Operation with DRIVEMANAGER ...............................4-18
4.9 Parameter list (selection) .....................................4-19
Attention: Commissioning must only be carried out by qualified
electricians who have undergone instruction in the necessary
accident prevention measures.
4.1 Choice of
commissioning
Standard commissioning The device can be put into operation with its factory
settings, without need of any other aids.
KEYPAD commissioning
The KEYPAD enables you to preset a number of basic
parameters, such as rotating field limitation (FMAX),
acceleration/deceleration ramps (ACCR/DECR) or fixed
frequencies (FFIX) etc.
DRIVEMANAGER commissioning The “DRIVEMANAGER 3.0” PC user interface enables you
to customize your drive tasks in a user-friendly way.
Serial commissioning
To commission several identical drives, for example,
you can transfer the data set of the first drive via KEYPAD
with SMARTCARD or via DRIVEMANAGER to the following
drives.
4-2
CDA3000 Operation Manual
4 Commissioning
4.2 Standard
commissioning
This mode of commissioning is based on the factory setting.
Precondition:
• Inverter module is fully connected.
• Recommended IEC standard motor (see section A.2) is connected.
• Control terminals are wired as per terminal assignment 1,
see page 3-16.
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
.
Note: If the connected IEC standard motor differs by more than two
power classes from the rated power output of the inverter
module, “DRIVEMANAGER commissioning” with automatic
motor identification should be carried out, see section 4.4.
The same applies to commissioning of special motors such
as reluctance, synchronous or HF motors. Please consult
your project engineer.
Step Action Note
1Connect the mains power supply to
the inverter module.
After power-on, inverter module
performs a self-test (lasting approx.
1... 3 s).
2Check that your drive can be run at
the factory set (FS) rotating field
frequency and ramps.
Quick jog = 50 Hz
Slow jog = 20 Hz
Acceleration ramp1)
Deceleration and stop ramp1)
3Close ENPO contact. Enables power stage.
4Set drive to slow jog Close S1 = slow jog
5Start drive by closing STL or STR
contact.
STL = start anti-clockwise
STR = start clockwise
6Check direction of rotation of motor
shaft see section 4.5 “Direction check”
7Brake drive by opening start
contact. Drive brakes down to standstill.
Open ENPO contact. Safely disables power stage.
Commissioning is completed.
Start drive
1) Factory setting from BG1 to BG5
(15 kW) = 20 Hz/s, from BG6
(22 kW) to BG8 = 5 Hz/s
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Input signals of
terminal assignment 1
(152-ASTER = DRV_1)
Figure 4.1 Example of a quick/slow jog driving profile for two directions
Output signals of
terminal assignment 1
(152-ASTER = DRV_1)
Figure 4.2 Output signals dependent on driving profile
H1 = Reference reached; K1 = Motor holding brake output signal
t [s]
0
0
1
0
1
0
1
STR
STL
S1
FMAX
f [Hz]
FMAX
303-FMAX1
303-FMAX1
594-STPR1
592-DECR1
590-ACCR1 270-FFIX1
t [s]
0
1
0
1
K1
H1
0
FMAX
f [Hz]
FMAX
4-4
CDA3000 Operation Manual
4 Commissioning
4.3 KEYPAD
commissioning This mode of commissioning is performed with the KEYPAD control unit
(accessory order designation: KP200). It enables a number of basic
parameters to be adjusted directly.
Precondition:
• Inverter module is fully connected.
• Recommended IEC standard motor (see section A.2) is connected.
• Control terminals are wired as per terminal assignment 2,
see page 3-17.
• KP200 is plugged in.
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
.
Step Action Note
1Connect the mains power supply to
the inverter module.
After power-on, inverter module
performs a self-test (lasting approx.
1... 3 s).
2Check that your drive can be run at
the factory set (FS) rotating field
frequency and ramps.
Rotating field frequency (FMAX) = 50Hz
at reference value (R1) = 10 V
Acceleration ramp1)
Deceleration and stop ramp1)
If this is not possible, change the parameters with the KEYPAD
3
Press the start/enter key once to
enter subject area _11UA and press
the start/enter key again to select
the parameter you want to change.
FMAX 303-FMAX1
Acceleration ramp 590-ACCR1
Deceleration ramp 592-DECR1
Stop ramp 594-STPR1
Adapt parameter using cursor keys, confirm
change with “start/enter” key.
4Select the preset solution
“Rotational drive 6”
Parameter 152-ASTER
to “ROT_6”
5Press “stop/return” to return to “Menu”.
Save setting by pressing both cursor keys simultaneously for 3 seconds.
1Close ENPO contact and set a low
reference value with R1. ENPO enables power stage.
2Start drive by closing STL or STR
contact. Motor accelerates to preset reference
3Check direction of rotation of motor
shaft see section 4.5 “Direction check”
4Open start contact. Drive brakes down to standstill.
5Open ENPO contact. Safely disables power stage.
Commissioning is completed.
Start drive
1) Factory setting from BG1 to BG5
(15 kW) = 20 Hz/s, from BG6
(22 kW) to BG8 = 5 Hz/s
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Note: If the connected IEC standard motor differs by more than two
power classes from the rated power output of the inverter
module, “DRIVEMANAGER commissioning” with automatic
motor identification should be carried out, see section 4.4.
The same applies to commissioning of special motors such
as reluctance, synchronous or HF motors. Please consult
your project engineer.
Figure 4.3 Signal characteristic dependent on driving profile
(ASTER=ROT_6)
Reference S2 (ISD03) S1(ISD02) ISA00
Analog reference at input ISA00 (R1) 0 0 active
Table frequency 601-FFTB1 (FS = 10Hz) 0 1 inactive
Table frequency 602-FFTB2 (FS = 15Hz) 1 0 inactive
Table frequency 603-FFTB3 (FS = 20Hz) 1 1 inactive
Table 4.1 Scaling of binary coded inputs ISD02 (S1) and ISD03 (S2)
Input signals
terminal assignment 2
(152-ASTER = ROT_6)
Output signals
terminal assignment 2
(152-ASTER = ROT_6)
H1 = Reference reached
H2 = Standstill
t [s]
0
0
1
10 V
FMAX
5 V
R1
0 V
f [Hz]
STL
0
1
STR
0
1
S1
0
1
S2
FMAX
303-FMAX1 FFTB1 FFTB3
FFTB2 R1
R1 R1
R1
H1
H2
4-6
CDA3000 Operation Manual
4 Commissioning
4.4 DRIVEMANAGER
commissioning The DRIVEMANAGER as from version 3.1 makes commissioning easier,
especially the adaptation of your drive. It should be used specifically
when commissioning with “SFC” or “FOR” mode.
The following is an illustration of the commissioning procedure based on
the example of the preset solution ROT_2.
Precondition:
• Inverter module is fully connected.
• Control terminals are wired as per terminal assignment 3,
see page 3-18.
• The motor with encoder planned for the application is correctly
connected.
• All data of the motor (rating plate data) and the encoder are
available.
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
The main window contains the “Initial commissioning” button. Click on it to
open up the Wizard, which will guide you in four steps through the
commissioning process.
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Different control methods have special advantages depending on the
application. Three modes of control are available.
For our example please set FOR(2).
In this window you
select the terminal
assignment required
for control of your
application.
As a check, the
terminal diagram and
specimen
applications are
illustrated.
For our example
please set ROT_2.
Meaning Application
VFC Voltage Frequency Control
(factory setting)
• Pump, fan and extruder applications
• Traction and lifting drive with low dynamics
• Multi-motor operation
SFC
Sensorless Flux Control
• Only for asynchronous
motors
• Dynamic traction, lifting and rotational
drives
• Drives with dynamic load surges
FOR
Field Oriented Regulation
• Encoder is necessary
• only for asynchronous
motors
• Dynamic traction and rotational drives
• Speed control with encoder feedback
Table 4.2 Choice of control method
1. Preset solution...
2. Control method...
4-8
CDA3000 Operation Manual
4 Commissioning
By way of the automatic motor identification the characteristic data of IEC
standard motors and ASM servomotors can be determined. The
precondition for problem-free identification is that the rating plate data are
present and correctly entered.
Note: The data of the motor nominal point (max. rated power output
of the motor) must always be entered. In 87 Hz applications
(motor: 230 V, delta configuration) the converted 87 Hz data
must be entered. For more information refer to the CDA3000
Application Manual.
For our example this setting is required.
Following identification of the motor, all control loops are automatically
computed and the necessary parameter adjustments made.
Precondition:
• The motor is connected.
• Hardware enabled ( = ENPO contact closed).
Step Action Note
1Enter motor data see your motor type designation
2Click on “Start identification” button Takes approx. 3 min.
3Apply setting Values are transferred to device
4Re-open ENPO contact on device Power stage safely disabled
Motor identification is complete
3. Motor data...
1
2
3
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Set lines per revolution of
encoder used
This setting is only required in “FOR” mode.
Test setting
Attention: Make sure that the rotating drive of your machine cannot
cause any damage during commissioning (such as by
overshooting a stop limit) and that there are no personnel
inside the danger zone.
In the last step you can adapt the
basic setting of the preset solution
to your application.
The setting options vary according
to the selected preset drive
solution (here the example for
ROT_2).
Step Action Note
1Close ENPO contact. ENPO active enables power stage.
2Set low reference with R1. see section “3.8.5 Terminal
assignment 3”
3Start drive by closing STL or STR
contact. Motor accelerates to preset reference
4
If the motor runs uncontrolled and does
not accelerate up to the preset
reference, stop the drive (open STL or
STR contact).
Check phase position, motor and
encoder connections, see section 4.5
“Direction check”
Motor accelerates up to preset
reference, commissioning can be
continued.
5Set correction reference with R2 Drive accelerates further by amount
of correction reference.
4. Change basic settings...
4-10
CDA3000 Operation Manual
4 Commissioning
Input signals
Figure 4.4 Example of a driving profile for two directions with correction
reference (R2), 152-ASTER = ROT_2
FOR setting FOR is preset, and requires no further optimization for standard
applications.
Note:
For more detailed information on optimizing
• the speed control loop
refer to the CDA3000 Application Manual.
6Brake drive by opening start contact. Drive brakes down to standstill.
7Open ENPO contact. Safely disables power stage.
Commissioning is completed.
Step Action Note
t [ms]
0
0
1
10 V
FMAX
5 V
R1
0 V
f [Hz]
STL
0
1
STR
10 V
5 V
R2
0 V
FMAX
303-FMAX1
592-DECR1
590-ACCR1 594-STPR1
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4.5 Direction check Precondition:
• Inverter module is fully connected.
• The motor planned for the application is correctly connected.
• Device set to VFC mode = Voltage Frequency Control (factory
setting).
• Enter a low reference value, e.g. slow jog.
1. Test phase position of motor
connections.
2. Test encoder connection Precondition:
• Inverter module is fully connected.
• The motor with encoder planned for the application is correctly
connected.
• Device set to FOR mode = Field Oriented Regulation.
Step Action Note
1Close ENPO contact. ENPO active enables power stage.
2Start drive by closing STR
contact. Motor accelerates to preset reference
3Check direction of rotation of
drive.
With STR active, motor rotates
clockwise (2)
(1) Direction of view.
4Brake drive by opening start
contact. Drive brakes down to standstill.
5Open ENPO contact. ENPO inactive safely disables power
stage.
6If direction is wrong, check phase
position of motor connections.
Also check the control connections:
STR > term. X2/9 (ISD00)
If the direction matches the actuation, the test is completed.
(2)
(
1)
Step Action Note
1Open ENPO contact. Power stage safely disabled.
2
Turn motor shaft clockwise by hand
(1) Direction of view, (2) Clockwise.
In status display:
Right (clockwise) = no preceding sign
Left (anti-clockwise) = neg. preceding
sign.
3If assignment is wrong, check wiring
of encoder.
If the direction matches the display, the test is completed.
R
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4-12
CDA3000 Operation Manual
4 Commissioning
4.6 Serial
commissioning Apply this mode of commissioning if you want to put several identical
drives into operation (serial commissioning). The same inverter type and
motor must be set for each drive in an identical application.
If you already have a complete data set, skip the subsection headed
“Save data set to SMARTCARD” (with KEYPAD) or “Save data set from
device to file” (with DRIVEMANAGER).
Note: Do not load the firmware V180.x (for inverter modules in
execution HF) in the standard inverter modul . By loading the
firmware the error message E-COPU39 will be signalised
one-time by a flashing code of indication H1.
4.6.1 Serial
commissioning
with KEYPAD
Precondition:
• All inverter modules are fully connected.
•The first drive is already fully commissioned into operation.
Note: The CARD menu can only be selected if the drive is not
active!
Save data set to SMARTCARD
Step Action Note Presentation
1Connect the KEYPAD to the inverter module of the
first drive, insert a SMARTCARD and switch on the
power.
2Select the CARD menu. = load/save with
SMARTCARD
3Choose WRITE. = Save data set
4Choose ALL and start the
save operation with the
start/enter key.
= Complete data set
is saved
5READY appears.
= Save operation
completed without
error
By this procedure you have written your data set to a SMARTCARD.
CARD
CARD
CARD
CARD
CARD
start
enter
start
enter
start
enter
stop
return
stop
return
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Download data set from
SMARTCARD to next inverter
Note: Data set is automatically stored in inverter module.
Step Action Note Presentation
1Connect the KEYPAD to the inverter module of the
next drive, insert the SMARTCARD with the desired
data set and switch on the power.
2Select the CARD menu. = load/save with
SMARTCARD
3Choose READ. = Load data set
4Choose ALL and start the
load operation with the
start/enter key.
= Complete data set
is loaded
5READY appears.
= Load operation
completed without
error
Repeat this procedure on each of the other drives.
CARD
CARD
CARD
CARD
CARD
start
enter
start
enter
start
enter
stop
return
stop
return
4-14
CDA3000 Operation Manual
4 Commissioning
4.6.2 Serial
commissioning
with
DRIVEMANAGER
Precondition:
• All inverter modules are fully connected.
•The first drive is already fully commissioned into operation.
• A PC with installed DRIVEMANAGER user software (V3.1 or higher) is
connected.
For more information refer to the DRIVEMANAGER Manual.
Step Action Comment
1Connect your PC to the inverter
module of the first drive and switch
on the power to the inverter.
Use a standard serial cable (9-pin D-
SUB, socket/pin) e.g. LUST accessory
CCD-SUB90x .
2
Start DRIVEMANAGER.Automatically links to the connected
inverter module.
If the connection fails, check the settings in the Tools > Options
menu and try again by way of icon.
3
Save the current data set
with icon, either in the
parameter database
(directory: c:/../userdata) of the
DRIVEMANAGER or on a floppy disk
(a:/).
With icon the current data set of the
connected device is always saved.
Give the file a name of your choice.
4a Disconnect from all devices
with icon
4b Connect your PC to the inverter module of the next drive and switch on the
power to the inverter.
5
With icon establish a link
between the DRIVEMANAGER
and the newly connected
device.
6With icon load the data set
saved in step 4 into the
device.
The data set is stored in the device as
user data set 1.
7
With icon select the main
window.
Save the setting with
button ->
Repeat steps 4 ... 7 on each of the other drives.
Save data set from device to
file
Download data set from file
into device
Remember to save
the setting.
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4.7 Operation with
KEYPAD KP200 The KEYPAD can be plugged directly into the inverter module ( X4).
Overview of KEYPAD KP200
Menu structure The KEYPAD KP200 has a user-friendly menu structure which is identical
to that of the KP100 for the SMARTDRIVE VF1000 inverters and the
MASTERCONTROL SERVOCONTROLLERS.
Figure 4.5 Functions of the menus
(1) SMARTCARD chipcard to save and
transfer settings
(2) 3-digiti display, e.g. for parameter
number
(3) Current menu
(4) 5-digit display for parameter name and
value
(5) Acceleration or braking ramp active
(6) Bar graph display, 10-character
Call up menu branches or parameters; Save changes;
Start in “Control drive” mode
Quit menu branches; Cancel changes; Stop in “Control drive” mode
Select menu, subject area or parameter; Increase setting
Select menu, subject area or parameter; Reduce setting
Table 4.3 Operating and display elements of the KEYPAD KP200
SMART
C A R D
start
enter
stop
return
VAL
Hz
(2)
(1)
(6)
(4)
(3) (5)
start
enter
stop
return
Actuals
•select
•display
Capacity indicator
Subject area
• select
Parameter
• select
• change
Initial
commissioning
Drive
•control
SMARTCARD
•read
•write
•Write
protection
VAL PARA CTRL CARD
4-16
CDA3000 Operation Manual
4 Commissioning
Example of parameter setting
(PARA menu)
• The parameters in the PARA menu are grouped into subject areas
according to their functions, in order to provide a clearer overview.
• Only the parameters to which the current user level permits access
can be changed.
1. Select PARA menu.
2. Select desired subject area with
cursor keys and confirm with
start/enter.
3. Select desired parameter with
cursor keys (user level
1-MODE = 2).
4. The current value is displayed,
with the last character flashing.
Switch to the next character
using the down key. Use the up
key to change the flashing
character. The fifth character at
the extreme left indicates the
preceding sign: (–) = minus.
The last character can be
entered as an exponent.
Save new value with start/enter
or cancel (without saving) with
stop/return.
PARA
PARA
PARA
PARA
start
enter
start
enter
start
enter
stop
return
stop
return
stop
return
start
enter
PARA
0...9
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CARD MENU Read from/write to SMARTCARD:
• In this menu inverter settings can be saved to the SMARTCARD and
transferred to other inverter modules.
• In every storage operation all parameters are always saved to the
SMARTCARD. For read operations, either all parameters or only
parameters from one subject area (per read operation) can be
read-in.
Function Meaning
READ > ALL Read all parameters from SMARTCARD
READ > _27RS Parameters from subject area,
e.g. B. _27RS (reference structure)
WRITE Store all parameters on the SMARTCARD
LOCK Write-protect the SMARTCARD
UNLOCK Cancel the write protection
4-18
CDA3000 Operation Manual
4 Commissioning
4.8 Operation with
DRIVEMANAGER
Precondition:
•D
RIVEMANAGER user software version V3.1 or higher installed on the
PC.
Figure 4.6 Inverter module connection to PC/DRIVEMANAGER
The key functions
For more information refer to the DRIVEMANAGER Manual.
D
RIVE
M
ANAGER
3 m max.
RS232
RS232
H1 H2 H3
X4
X2
X1 X3
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
!
X4
CCD-SUB90X
Icon Function Menu
Change setting of active
device Active device > Change settings
Print parameter data set Active device > Print settings
Digital scope Active device > Monitoring > Quickly
changing digital scope values
Control drive Active device > Open-loop control >
Basic operation modes
Connect to device Communication > Connect > Single
device
Bus initialization,
change setting Communication> Bus configuration
Disconnect all devices Communication > Disconnect
Save data set of active device
to file Active device > Save device settings to
Data set transfer from file to
active device
Active device > Load device settings
from
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4.9 Parameter list
(selection)
Any parameters can be
inserted into this
subject area using the
DRIVEMANAGER (V3.0 or
higher). The number is
limited to 14. *
In the factory setting
the parameters listed
here are inserted.
* For more information
refer to the DRIVEMANAGER
MANUAL.
Name Unit Function Factory
setting
Your
setting
Subject area User-defined_11UA
01-MODE - User level of KP200 2
150-SAVE - Save setting in device READY
152 -ASTER - Preset terminal assignment DRV_1
180 -FISA0 - Function selector of ISA00 off
181 -FISA1 - Function selector of ISA01 off
242 -FOS02 - Function selector of OSD02 off
270-FFIX1 Hz Fixed frequency characteristic data
set CDS1 20
301 -FMIN1 Hz CDS1: Minimum frequency 0
303 -FMAX1 Hz CDS1: Maximum frequency 50
330-MOPTC - Type of PTC evaluation off
590 -ACCR1 Hz/s CDS1: Acceleration ramp 20
592 -DECR1 Hz/s CDS1: Braking ramp 20
594 -STPR1 Hz/s CDS1: Stop ramp 20
95-ERR1 h Last error -
Subject area Initial commissioning _15FC
150-SAVE - Back-up device setup READY
152 -ASTER - Preset terminal assignment DRV_1
Subject area Fixed frequencies_27FF
270-FFIX1 Hz Fixed frequency 20
Subject area Frequency limits_30OL
301 -FMIN1 Hz CDS1: Minimum frequency 0
303 -FMAX1 Hz CDS1: Maximum frequency 50
Subject area Motor protection _33MO
330-MOPTC - Type of motor PTC evaluation OFF
Subject area Driving profile generator _59DP
590 -ACCR1 Hz/s CDS1: Acceleration ramp 20
592 -DECR1 Hz/s CDS1: Deceleration ramp 20
594 -STPR1 Hz/s CDS1: Stop ramp 20
Subject area Encoder evaluation _79EN
790-ECLNC Pulses
per rev Lines per revolution of encoder 1024
4-20
CDA3000 Operation Manual
4 Commissioning
1) Setting dependent on device. 2) Setting dependent on motor. 3) Selection, not complete
Subject area Analog inputs _18IA
180 -FISA0
Settings3) for analog input ISA00:
OFF = Not active
0-10V = Voltage input 0...10 V
PM10V = Voltage input -10 V...+10 V
0-20 = Current input 0...20 mA
4-20 = Current input 4...20 mA
OFF
Subject area Driving sets_60TB
601-FFTB1 Hz Table frequency 2 10
602-FFTB2 Hz Table frequency 3 15
603-FFTB3 Hz Table frequency 4 20
Name Unit Function Factory
setting
Your
setting
CDA3000 Operation Manual 5-1
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5 Diagnosis/Fault rectification
5.1 LEDs ........................................................................5-1
5.2 Error messages .......................................................5-2
Helpline ..................................................................... 5-3
Service/support ........................................................ 5-3
5.3 User errors in KEYPAD operation .............................5-4
5.4 User errors in SMARTCARD operation .......................5-4
5.5 Errors in power switching ......................................5-4
5.6 Reset ........................................................................5-5
5.1 LEDs At the top right of the inverter module there are three status LEDs colored
red (H1), yellow (H2) and green (H3).
H1 H2 H3 Device status Red LED (H1) Yellow LED (H2) Green LED (H3)
Power on - - ●
Ready (ENPO set) ❍● ●
In service/Auto-tuning active ❍✳●
Warning ●● / ✳●
Error ✳ (flash code) ❍●
❍ LED off, ● LED on, ✳ LED flashing
5-2
CDA3000 Operation Manual
5 Diagnosis/Fault rectification
5.2 Error messages If a fault occurs in operation it is indicated by a flash code from LED H1
(red) on the inverter module. The code indicates the type of error. If a
KP200 is connected the KP200 indicates the error type as an
abbreviation.
Flash code of
red LED H1
Display
KEYPAD Explanation Cause/Remedy
1x E-CPU Collective error Power-off, remove all control signals, power-on. If error recurs, inform LUST
Service.1)
2x E-OFF Undervoltage shut-off Check power supply. Also occurs briefly in response to normal power-off.
3x E-OC
Current
overloadshut-off
Short-circuit, ground fault: Check cabling of connections, check motor
coil, check neutral conductor and grounding (see also section 3, Installation).
Device setup not correct: Check parameters of control loops. Check ramp
setting.
4x E-OV Voltage overload
shut-off
Voltage overload from mains: Check mains voltage. Restart device.
Voltage overload resulting from feedback from motor
(regenerative
operation): Slow down braking ramps. If not possible, use a braking resistor.
5x E-OLM
Motor
protectionshut-off Motor overloaded (after I x t monitoring): Slow down process cycle rate if
possible. Check motor dimensioning.
6x E-OLI Device safety
shut-off Device overloaded: Check dimensioning. Possibly use a larger device.
7x E-OTM Motor temperature
too high
Motor PTC correctly connected?
Parameter MOPTC correctly set(type of motor PTC evaluation)?
Motor overloaded? Allow motor to cool down. Check dimensioning.
8x E-OTI Inverter overheating
Ambient temperature too high: Improve ventilation in switch cabinet.
Load too high during driving/braking: Check dimensioning. Possibly use a
braking resistor.
1) For more information refer to CDA3000 Application Manual
Table 5.1 Error messages
CDA3000 Operation Manual 5-3
5 Diagnosis/Fault rectification
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Helpline
If you need further assistance, our specialists at the LUST helpline will be
glad to help.
You can reach us:
Mon.-Thur.: 8 a.m. - 4.30 p.m.Tel. +49 (0) 64 41/9 66-180
Fri.: 8 a.m. - 4 p.m. Tel. +49 (0) 64 41/9 66-180
Fax: +49 (0) 64 41/9 66-177
E-mail: helpline@lust-tec.de
Service/support
If you search for further support in service case, we - the specialists of the
LUST-service center - would like to help you.
You can reach us:
Mon.-Thur.: 8 a.m. - 4.30 p.m.Tel. +49 (0) 6441/966-171
Fri.: 8 a.m. - 4 p.m. Tel. +49 (0) 6441/966-171
Fax: +49 (0) 441/966-211
E-mail: service@lust-tec.de
5-4
CDA3000 Operation Manual
5 Diagnosis/Fault rectification
5.3 User errors in
KEYPAD
operation
5.4 User errors in
SMARTCARD
operation
5.5 Errors in power
switching
Error Cause Remedy
ATT1 Parameter cannot be changed at current
user level or is not editable.
Select user level 1-MODE higher.
ATT2 Motor must not be controlled via the CTRL
menu.
Cancel start signal from a
different control location.
ATT3 Motor must not be controlled via the CTRL
menu because of error state.
Reset error.
ATT4 New parameter value impermissible Change value.
ATT5 New parameter value too high Reduce value.
ATT6 New parameter value too low Increase value.
ATT7 Card must not be read in current state. Reset start signal.
ERROR Invalid password Enter correct password.
Table 5.2 KEYPAD user error: Reset with Start/Enter
Error Meaning Remedy
ERR91 SMARTCARD write-protected
Use different
SMARTCARD
ERR92 Error in plausibility check
ERR93 SMARTCARD not readable, wrong inverter type
ERR94 SMARTCARD not readable, parameter not compatible
ERR96 Connection to SMARTCARD broken
ERR97 SMARTCARD DATA invalid (checksum)
ERR98 Insufficient memory on SMARTCARD
ERR99 Selected area not present on SMARTCARD, no parameters
transferred to SMARTCARD
Table 5.3 SMARTCARDerror: Reset with Stop/Return
Error Cause Remedy
Power on. Inverter module
shows no response (LEDs
off).
If switching is too frequent,
the device protects itself by
means of high-resistance
isolation from the system.
After a rest phase of a few
minutes the device is ready
to start once again.
CDA3000 Operation Manual 5-5
5 Diagnosis/Fault rectification
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5.6 Reset The reset function is divided into two areas with differing effects.
Parameter reset restores to the last value stored in the device. Device
reset restores the entire data set to factory setting (delivery defaults).
Parameter reset with KEYPAD If you are in the setup mode of a parameter and press the two cursor keys
simultaneously, the parameter you are currently editing will be reset to the
last setting stored (= saved with parameter 150-SAVE).
Factory setting with KEYPAD Press both cursor keys simultaneously during inverter module power-up
to reset all parameters to their factory defaults and the system is
reinitialized.
Factory setting with
DRIVEMANAGER
In the “Active device” menu, the “Reset to factory setting” option can be
used to restore the delivery defaults of the device.
Note: The factory setting causes application data set 1 (traction and
lifting drive, DRV_1) to be loaded. Check the terminal
assignment and functionality of the inverter module in this
operation mode, or load your own user data set.
5-6
CDA3000 Operation Manual
5 Diagnosis/Fault rectification
CDA3000 Operation Manual A-1
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A Appendix
A.1 Current capacity of inverter modules .................... A-2
A.2 Technical data ........................................................ A-5
A.3 Ambient conditions ................................................ A-8
A.4 Project planning notes, Cold plate ........................ A-9
A.5 Project planning notes for multi-
motor operation .................................................... A-10
A.6 through use of a line choke ................................. A-12
A.7 Line filter .............................................................. A-14
A.8 UL approbation ..................................................... A-15
A.9 Layouts of all sizes .............................................. A-16
A-2
CDA3000 Operation Manual
A.1 Current capacity
of inverter
modules
The maximum permissible inverter output current and the peak current
are dependent on the mains voltage, the motor cable length, the power
stage switching frequency and the ambient temperature. If the conditions
change, the maximum permissible current capacity of the inverter
modules also changes. Refer to the following graphs and tables.
(1) Continuous
(2) Intermittent* > 5 Hz rotating field frequency
Inverter modules 0.37 to 15 kW
I/IN = 1.8 (for 30 s at 4 kHz)
I/IN = 1.8 (for 30 s at 8 kHz)
I/IN = 1.8 (for 30 s at 16 kHz)
Inverter modules 22 to 90 kW
I/IN = 1.5 (for 60 s at 4 kHz)
I/IN = 1.5 (for 60 s at 8 kHz)
(3) Intermittent* 0 to 5 Hz rotating field frequency
Inverter modules 0.37 to 15 kW
I/IN = 1.8 (for 30 s at 4 kHz)
I/IN = 1.25-1.8 (for 30 s at 8 kHz)
Inverter modules 22 to 90 kW
I/IN = 1.5 (for 60 s at 4 kHz)
I/IN = 1-1.5 (for 60 s at 8 kHz)
*Intermittent IN > Ieff (4) Pulse mode
Inverter modules 0.37 to 15 kW
I/IN = approx. 2.2 (at 4, 8, 16 kHz)
Inverter modules 22 to 90 kW
I/IN = approx. 1.8 (at 4, 8 kHz)
Inverter modules for 230 V systems
525404550
1
2
I
IN
(1)
f [Hz]
(2)
(3)
(4)
Ieff 1
T
-- Σn
i1=I2
iti
⋅⋅=
Inverter module
Rec. 4-pole
standard motor
[kW]
Switching
frequency of
power stage
[kHz]
Rated
current [A]
Peak current for
intermittent
mode
0 to 5 Hz [A]
Peak current for
intermittent
mode
> 5 Hz [A]
CDA32.004,Cx.x1) 0.75
4
8
16
4
4
3
7.2
7.2
5.4
7.2
7.2
5.4
CDA32.006,Cx.x1) 1.1
4
8
16
5.5
5.5
4.3
9.9
9.9
7.7
9.9
9.9
7.7
CDA32.008,Cx.x1) 1.5
4
8
16
7.1
7.1
5.5
12.8
12.8
8
12.8
12.8
9.9
Peak current for 30 s with inverter module 0.75 to 15 kW
Peak current for 60 s with inverter module 22 to 90 kW
Cooling air temperature: 45 °C at power stage switching frequency 4 kHz
4 0 ° C a t p o w e r s t a g e s w i t c h i n g f r e q u e n cy 8 , 1 6 k H z
1) With heat sink HS3... or additional cooling surface
Mains voltage 1 x 230 V -20 % +15 %
Motor cable length 10 m
Mounting height 1000 m above MSL
End-to-end mounting
CDA3000 Operation Manual A-3
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Inverter modules for 400/460 V systems:
Inverter module
Rec. 4-pole
standard motor
[kW]
Switching
frequency of
power stage
[kHz]
Rated
current IN[A]
at 400V2)
Rated
current
IN[A]
at 460V3)
Peak current for
intermittent
mode
0 to 5 Hz [A]
Peak current for
intermittent
mode
> 5 Hz [A]
CDA34.003,Cx.x 0.75 4
8
16
2.2
2.2
1.0
2.2
2.2
1.0
4
4
1.1
4
4
1.8
CDA34.005,Cx.x1) 1.5 4
8
16
4.1
4.1
2.4
4.1
3.6
-
7.4
7.4
4.3
7.4
7.4
4.3
CDA34.006,Cx.x1) 2.2 4
8
16
5.7
5.7
2.6
5.7
5.7
-
10.3
10.3
4.7
10.3
10.3
4.7
CDA34.008,Wx.x 3.0 4
8
16
7.8
7.8
5
7.8
7.8
-
14
14
7.8
14
14
9
CDA34.010,Wx.x 4.0 4
8
16
10
10
6.2
10
8.8
-
18
16.5
7.8
18
18
11
CDA34.014,Wx.x 5.5 4
8
16
14
14
6.6
14
12.2
-
25
21
9.2
25
21
11.9
CDA34.017,Wx.x 7.5 4
8
16
17
17
8
17
13.5
-
31
21.2
9.2
31
31
14.4
CDA34.024,Wx.x 11 4
8
16
24
24
15
24
24
-
43
40
22
43
43
27
CDA34.032,Wx.x 15 4
8
16
32
32
20
32
28
-
58
40
22
58
58
36
CDA34.045,Wx.x 22 4
845
45 45
39 68
54 68
68
CDA34.060,Wx.x 30 4
860
60 60
52 90
71 90
90
A-4
CDA3000 Operation Manual
CDA34.072,Wx.x 37 4
872
72 72
62 112
78 112
112
CDA34.090,Wx.x 45 4
890
90 90
78 135
104 135
135
CDA34.110,Wx.x 55 4
8110
110 110
96 165
110 165
165
CDA34.143,Wx.x 75 4
8143
143 143
124 215
143 215
215
CDA34.170,Wx.x 90 4
8170
170 170
147 255
212 255
255
110 4210 210 255 300
CDA34.250,Wx.x 132 4250 250 255 300
Peak current for 30 s with inverter module 0.75 to 15 kW
Peak current for 60 s with inverter module 22 to 132 kW
Cooling air temperature: 45 °C at power stage switching frequency 4 kHz
(CDA34.003 - 34.032) 40 °C at power stage switching frequency 8, 16 kHz
Cooling air temperature:40 °C at power stage switching frequency 4 kHz
(CDA34.045 - 34.250)
1) With heat sink HS3... or additional cooling surface
2) Mains voltage 3 x 400 V ±10 %
3) Mains voltage 3 x 460 V ±10 %
Motor cable length 10 m
Mounting height 1000 m above MSL
End-to-end mounting
Inverter module
Rec. 4-pole
standard motor
[kW]
Switching
frequency of
power stage
[kHz]
Rated
current IN[A]
at 400V2)
Rated
current
IN[A]
at 460V3)
Peak current for
intermittent
mode
0 to 5 Hz [A]
Peak current for
intermittent
mode
> 5 Hz [A]
CDA3000 Operation Manual A-5
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A.2 Technical data CDA32.004 to CDA34.006
Designation
Technical data
CDA32.004
CDA32.006
CDA32.008
CDA34.003
CDA34.005
CDA34.006
Output, motor side
Recommended rated power
with 4-pole Standard motor 0.75 kW 1.1 kW 1.5 kW 0.75 kW 1.5 kW 2.2 kW
Voltage 3 x 0 ... 230 V 3 x 0 ... 400/460 V
Continuous current (RMS) (IN)4.0 A 5.5 A 7.1 A 2.2 A 4.1 A 5.7 A
Peak current 1.8 x IN for 30 s 7.2 A 9.9 A 12.8 A 4.0 A 7.4 A 10.3 A
Rotating field frequency 0 ... 400 Hz
Switching frequency of power stage 4, 8, 16 kHz
Input, mains side
Mains voltage 1 x 230 V
-20 % +15 %
3 x 460 V
-25 % +10 %
Device connected load 1.7 kVA 2.3 kVA 3.0 kVA 1.6 kVA 3.0 kVA 4.2 kVA
Asymmetry of mains voltage - ±3 % max.
Frequency 50/60 Hz ±10 % 50/60 Hz ±10 %
Power loss at 4 kHz
Power stage clock
frequency 8/16 kHz
48 W
55 W
75 W
82 W
95 W
105 W
55 W
70 W
80 W
112 W
106 W
148 W
Braking chopper power electronics
Peak braking power with int.
braking resistor (only with version
CDA34 ..., Wx.x, BR)
--––
1.6 kW
at 360 Ω
Minimum ohmic resistance of an
externally installed braking resistor 100 Ω56 Ω 180 Ω
A-6
CDA3000 Operation Manual
CDA34.008 to CDA34.060
Designation
Technical data
CDA34.008
CDA34.010
CDA34.014
CDA34.017
CDA34.024
CDA34.032
CDA34.045
CDA34.060
Output, motor side
Recommended rated power
with 4-pole Standard motor 3.0 kW 4.0 kW 5.5 kW 7.5 kW 11 kW 15 kW 22 kW 30 kW
Voltage 3 x 0 ... 400/460 V
Continuous current (RMS) (IN)7.8 A 10 A 14 A 17 A 24 A 32 A 45 A 60 A
Peak current 1.8 x IN for 30 s 14 A 18 A 25 A 31 A 43 A 58 A 68 A 90 A
Rotating field frequency 0 ... 400 Hz 0 ... 200 Hz
Switching frequency of power stage 4, 8, 16 kHz 4, 8 kHz
Input, mains side
Mains voltage 3 x 460 V -25 % +10 %
Device connected load 5.7 kVA 7.3 kVA 10.2 kVA 12.4 kVA 17.5 kVA 23,3 kVA 32.8
kVA 43.8 kVA
Asymmetry ±3 % max.
Frequency 50/60 Hz ±10 %
Power loss at Power stage4 kHz
clock frequency 8/16 kHz
135 W
162 W
172 W
207 W
210 W
268 W
255 W
325 W
315 W
400 W
400 W
510 W
777 W
933 W
1010 W
1220 W
Braking chopper power electronics
Peak braking power with int.
braking resistor (only with version
CDA34 ..., Wx.x, BR)
6.0 kW
at 90 Ω6.0 kW
at 90 Ω6.0 kW
at 90 Ω-
Minimum ohmic resistance of an
externally installed braking resistor 81 Ω 47 Ω22 Ω18 Ω
CDA3000 Operation Manual A-7
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CDA34.072 to CDA34.250
Designation
Technical data
CDA34.072
CDA34.090
CDA34.110
CDA34.143
CDA34.170
CDA34.250
CDA34.250
Output, motor side
Recommended rated power
with 4-pole Standard motor 37 kW 45 kW 55 kW 75 kW 90 kW 110 kW 132 kW
Voltage 3 x 0 ... 400/460 V
Continuous current (RMS) (IN)72 A 90 A 110 A 143 A 170 A 210 A 250 A
Peak current for 60 s 108 A 135 A 165 A 214 A 255 A 300 A 300 A
Rotating field frequency 0 ... 200 Hz
Switching frequency of power stage 4, 8 kHz 4 kHz
Input, mains side
Mains voltage 3 x 460 V
-25 % +10 %
Device connected load 52.5 kVA 65.6 kVA 80 kVA 104 kVA 124 kVA 145 kVA 173 kVA
Asymmetry of mains voltage ±3 % max.
Frequency 50/60 Hz ±10 %
Power loss at 4 kHz
Power stage clock
frequency 8 kHz
1270 W
1530 W
1510 W
1820 W
1880 W
2290 W
2450 W
2970 W
2930 W
3550 W
3405 W
-
4043 W
-
Braking chopper power electronics
Minimum ohmic resistance of an
externally installed braking resistor 13 Ω12 Ω10 Ω5.6 Ω
A-8
CDA3000 Operation Manual
A.3 Ambient
conditions
Note: If a rotating field frequency of > 200/400 Hz is required,
inverter modules with special firmware for high-frequency
motors must be ordered. Detailed order data see in order
catalogue CDA3000.
Characteristic Inverter module
Temperature
range
in operation
-10 ...45 ° C (BG1 ... BG5)
0 ... 40 ° C (BG6 ... BG8)
with power reduction to 55 ° C
in storage -25 ... +55 °C
in transit -25 ... +70 °C
Relative air humidity 15 ... 85 %, condensation not permitted
Mechanical
strength to
IEC 68-2-6
in stationary
use
Vibration: 0.075 mm in frequency range 10 ... 58 Hz
Shock: 9.8 m/s2 in frequency range >58 ... 500 Hz
in transit Vibration: 3.5 mm in frequency range 5 ... 9 Hz
Shock: 9.8 m/s2 in frequency range >9 ... 500 Hz
Protection
Device IP20 (NEMA 1)
Cooling
method
Cold plate: IP20
Push-through heat sink: IP54 (3 ...15 kW)
Touch protection VBG 4
Mounting height
up to 1000 m above MSL, above 1000 m above MSL
with power reduction 1% per 100 m, max. 2000 m
above MSL
Voltage stress of the
motor winding typical slew rate 3 - 6 kV/µs
CDA3000 Operation Manual A-9
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A.4 Project planning
notes, Cold plate
Note: For size 3 (BG3) and above an active cooling surface or
cooler is required. The usual mounting surface or a position
on the machine housing is not adequate.
Subject Project planning notes
Thermal connection to
cooler
• Evenness of contact surface = 0.05 mm
Roughness of contact surface = roughness factor 6.3
• Coat area between inverter module (“cold plate” backing plate) and cooler with heat transfer
compound (coat thickness 30-70µ).
• The temperature in the middle of the inverter module backing plate must not exceed 85 °C.
Distribution of
power loss
Size Power Heat sink Housing
BG 1/2
BG 3
BG 4
BG 5
0.37 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW
approx. 65%
approx. 70%
approx. 75%
approx. 80%
approx. 35%
approx. 30%
approx. 25%
approx. 20%
Active cooling surface Size Power
[kW]
Device basic area
[mm]
Active cooling surface
[mm]
B H a b
BG 1
BG 2
BG 3
BG 4
BG 5
0.37 to 0.75 kW
1.1 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW
70
70
100
150
200
193
218
303
303
303
50
90
120
65
80
165
200
260
215
300
Thermal resistance
Size Power
[kW]
Thermal resistance between
active cooling surface and
cooler
Rth [K/W]
BG 1
BG 2
BG 3
BG 4
BG 5
0.37 to 0.75 kW
1.1 to 2.2 kW
3 to 4 kW
5.5 to 7.5 kW
11 to 15 kW
0.05
0.05
0.03
0.02
0.015
a
b
B
H
Heat transfer
compound
CDA3000
backing plate
Cooler
Rth
A-10
CDA3000 Operation Manual
A.5 Project planning
notes for multi-
motor operation
Subject Project planning notes
Current
configuration of
inverter module
The sum total of the motor currents must be less than the rated output
current of the inverter module
Σ of motor currents, (IM1 + IM2 + IMn ) < Iinverter
Motor control
method
Multi-motor operation is only permitted with the VFC motor control
method.
Motor choke A motor output choke must always be used. The motor choke limits the
du/dt and thus the leakage currents, and protects again switching
voltage overload resulting from switching of the motor inductance.
Motor cable length The total length of the overall motor cable is produced by adding the
individual lengths per motor.
Motor protection In multi-motor operation the parallel-connected motors cannot be
protected by the inverter module. As a result, depending on application
the motor protection should be provided by means of external motor
circuit-breakers or thermistor protective relays.
All motors have
the same power
output
In this application the torque characteristics of all motors remain
roughly equal.
The motors have
different power
outputs
If the motor outputs are very different, problems may occur on startup
and at low speeds. This is because of the high stator resistance of small
motors and the resultant high voltage drop on the stator coil.
In practice: With a power ratio of around 1:4 between the motors, the
starting torque of the smallest motor is still approx. 70%
of the nominal torque. If the torque of approx. 70% is not
sufficient, a larger motor must be used.
If all the motors are started together, the small motor will
start up later, because the slip frequency is higher.
Speed
proportionality
Differing motor output speeds can only be attained by using motors
with differing nominal speeds, e.g. 1440 rpm and 2880 rpm. The speed
ratio of approx. 1:2 is maintained during the speed change. The
accuracy depends on the slip and thus on the load.
Connecting
individual motors
When connecting motors, ensure that the connection current is not
higher than the inverter peak current. It is advantageous if the inverter
load is >40%.
This 40% base load backs up the output voltage of the inverter module
at the moment of connection of the motor.
During connection the motor must not be run in the field
weakening range, since the connected motor would
otherwise have to run at reduced runup torque.
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A.5.1 Engineering note
„Motor
contactor“
In order to prevent an unexpected starting it is necessary to avoid a
dangerous motion at access to the machine according to EN1037 - thus
to provide galvanic separation with a motor contactor in the cable
between inverter and motor.
Basically the switching in the motor cable must always be made in
deenergized condition, otherwise there will be problems of burnt contacts
and a switching off due to overvoltage or overcurrent.
To guarantee a deenergized switching, it is necessary that the contacts of
the motor contactor are closed before enabling the power stage of the
inverter. In the opposite case it is necessary that the contacts are closed
until the power stage is switched-off.
This will be reached by planning corresponding safety time for the
switching of the motor contactor during control sequence or by using the
special software function of CDA3000 inverter.
Software function „Switching of motor contactor“:
Step Action Example for the digital output OSD01
(terminal plug X2-16/17)
1Adjust one of the digital outputs of
the inverter to function „ENMO“.
• choose in subject area _240D para-
meter 241_FOS01
• adjust parameter 241_FOS01 to
„ENMO“
• memorize the adjustment
2Adjust the necessary delay time at
parameter 247_TENMO.
• choose parameter 247_TENMO in
subject area _240D
• choose parameter 247_TENMO app-
lied to your application (factory set-
ting = 300 ms)
• value area = 0 ... 2000 ms
A-12
CDA3000 Operation Manual
Example for the digital output OSD01:
Attention: A corresponding driver relay has to be used between the
digital output and the motor contactor.
A.6 through use of a
line choke
Characteristics of environment class 3 include:
• Mains voltage fluctuations > + 10% UN
• Short-time interruptions between 10 ms and 60 s
• Voltage asymmetry > 3%
Environment class 3 typically applies where:
• a major part of the load is supplied by power converters (dc choppers
or soft-start equipment).
• welding machines are present.
• induction or arc furnaces are present.
• large motors are started frequently.
• loads fluctuate rapidly.
t
0
0
1
0
1
f [Hz]
STR (Start/Stop)
power stage
0
1
e.g. OSD01 (ENMO)
TENMO TENMO
Line chokes are required:
• Where the drive controller is used in applications with disturbance
variables corresponding to environment class 3, as per
EN 61000-2-4 and above (hostile industrial environment).
• With a dc-link between multiple inverter moduls.
CDA3000 Operation Manual A-13
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4
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Mains load (example)
Mains voltage asymmetry (example)
Recommended:
The example shows that the benefits of a line choke with 4 % short-circuit
voltage are multi-faceted. We therefore recommend that you use a line
choke as a matter of course.
Without line choke With line choke Change
4 kW inverter,
mains impedance
0.6 mH
4 kW inverter,
mains impedance
6mH
Without line choke
compared to
with line choke
Voltage distortion (THD)1) 99 % 33 % -67 %
Mains current amplitude 18.9 A 9.7 A -48 %
Mains current effective 8.5 A 6.23 A -27 %
Commutation notches
referred to the mains
voltage
28 V 8 V -70%
Life of the DC-link
capacitors Nominal life 2 to 3 times
nominal life +100 to 200 %
1) THD = Total Harmonic Distortion (U5 ...U41)
Table A.1 Change in system load resulting from insertion of a line choke
with 4% short-circuit voltage based on the example of a 4 kW
inverter CDA34.010
Without line choke With line choke
4 kW inverter, mains
impedance 0.6 mH
4 kW inverter, mains
impedance 6 mH
Asymmetry of mains
voltage 0 % +3 % -3 % 0 % +3 % -3 %
Mains current amplitude 18.9 A 25.4 A 25.1 A 9.7 A 10.7 A 11 A
Mains current effective 8.5 A 10.5 A 10.2 A 6.2 A 6.7 A 6.8 A
Table A.2 Effect of the line choke with asymmetrical mains voltage
based on the example of a 4 kW inverter CDA34.010
A-14
CDA3000 Operation Manual
A.7 Line filter Details concerning the subject "Electromagnetic Compatibility" can be
found in chapter 3.2.
Permissible motor cable length with internal radio interference
suppression filter
4 kHz power stage cycle
frequency
8 kHz power stage cycle
frequency
16 kHz power stage cycle
frequency
Drive controller With integrated line filter With integrated line filter With integrated line filter
Industrial area Living area Industrial area Living area Industrial area Living area
CDA32.004 1) 1) 20 10 25 10
CDA32.006 25 10 20 10 25 10
CDA32.008 25 10 20 10 25 10
CDA34.003 10 10 25 10 1) 1)
CDA34.005 10 10 25 10 25 1)
CDA34.006 10 10 25 10 25 1)
CDA34.008 25 10 25 10 25 1)
CDA34.010 25 10 25 10 25 1)
CDA34.014 1) 10 25 102) 25 1)
CDA34.017 1) 10 25 102) 25 1)
Table A.3 Permissible motor cable length with integrated line filter in
compliance with standard 61800-3
CDA3000 Operation Manual A-15
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Explanation on Table A.3
Living area:
Limit values acc. to EN61800-3 (first environment), limited availability.
Maximum permissible motor cable length at which the emitted inter-
ference (>9 kHz) is below the permitted limit values. Measurements
were only performed for 10 (15 m).
Industrial area: Limit values acc. to EN61800-3 (first environment), limited availability.
Maximum permissible motor cable length at which the emitted inter-
ference (>9 kHz) is below the permitted limit values. Measurements
were only performed for 25 m.
1) For 10 m and/or 25 m the emitted interference was beyond the speci-
fied limit values. However, this does not mean that the line filter is
ineffective, but only that it has no optimal effect over the entire fre-
quency band. An external line filter must therefore be used in order to
comply with the standard.
2) For compliance with the standard a power choke (uK=4%) has to be
connected additionally.
Measuring
method:
The permissible motor cable length was determined according to the
standard (specified measuring method).
A-16
CDA3000 Operation Manual
A.8 UL approbation Measures to maintain UL approbation
1. Switch cabinet mounting with IP54 protection and pollution degree 2
is mandatory.
2. The devices are only usable in systems with surge strength class III.
3. Only UL approved fuses and circuit-breakers may be used.
CDA32.xxx : Mains fuses min. 250 V H or K5
CDA34.xxx : Mains fuses min. 600 V H or K5
4. The devices are usable in systems with a maximum current capacity
of 5000 A.
5. The connecting cables (mains power, motor and control cables) must
be UL approved.
CDA32.xxx : Min. 300 V cables (mains/motor), Cu 75° C min.
CDA34.xxx : Min. 600 V cables (mains/motor), Cu 75° C min.
Tightening torque of
grounding lead terminals
Tightening torque of
mains/motor terminals Device Wire cross-section Mains fuse
as mains/motor terminals 0.5 ... 0.6 Nm CDA32.004 AWG 16 N/M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA32.006 AWG 14 N/AWG 16 M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA32.008 AWG 14 N/AWG 16 M 20 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.003 AWG 16 N/M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.005 AWG 16 N/M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.006 AWG 16 N/M 10 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.008 AWG 14 N/M 15 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.010 AWG 14 N/M 15 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.014 AWG 12 N/M 20 A
as mains/motor terminals 0.5 ... 0.6 Nm CDA34.017 AWG 12 N/M 25 A
as mains/motor terminals 1.2 ... 1.5 Nm CDA34.024 AWG 10 N/M 30 A
as mains/motor terminals 1.2 ... 1.5 Nm CDA34.032 AWG 8 N/M 50 A
as mains/motor terminals 6 ... 8 Nm CDA34.045 AWG 6 N/M 50 A
as mains/motor terminals 6 ... 8 Nm CDA34.060 AWG 6 N/M 63 A
as mains/motor terminals 6 ... 8 Nm CDA34.072 AWG 4 N/M 80 A
6 ... 8 Nm 15 ... 20 Nm CDA34.090 AWG 2 N/M 100 A
6 ... 8 Nm 15 ... 20 Nm CDA34.110 AWG 1 N/M 125 A
Table A.4 Cable cross-sections - mains (N), motor (M)
CDA3000 Operation Manual A-17
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Attention: The inverter modules can typically be overloaded with 1.5 x
IN for 60 s (1.8 x IN for 30 s). The effective inverter capacity
utilization (Ieff. ≤ IN) must never be greater than IN (rated
current).
Minimum cross-section of the grounding lead to DIN VDE 0100
Part 540
A.9 Layouts of all
sizes
Cross-section PE mains connection
Mains power cable
<10 mm²
Grounding lead (PE) cross section of at least 10 mm² or lay a
second electrical conductor parallel to the existing grounding
lead, because the operational leakage current is > 3.5 mA.
Mains power cable
>10 mm²
PE conductor with cross-section of mains power cable - see
VDE 0100 Part 540
Table A.5 Minimum cross-section of the grounding lead
Figure A.1 Layout of CDA3000 inverter moduls, sizes 1 to 5
L-
L2 L+
RB
L1 L3 UVW
X4
X2
X3
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
!
X7
X6
H1 H2 H3
X1
X2
X3
X4
X1
L3
U
V
W
L+
RB
L-
L1
L2
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
!
X7
X6
H1 H2 H3
X7
X6
H1 H2 H3
X4
X2
X1
X3
ACHTUNG
Kondensatorent-
ladezeit >3 Min.
Betriebsanleitung
beachten!
WARNING
capacitor disscharge
time >3 minutes.
Pay attention to the
operation manual!
ATTENTION
temps de decharge
du condensteur
>3 min. observer le
mode dèmploi!
!
BG1+2
BG3+4
L3
U
V
W
L+
RB
L-
L1
L2
L3
U
V
W
L+
RB
L-
N
CDA32.XXX
CDA34.XXX
BG5
A-18
CDA3000 Operation Manual
Terminal Explanation
X1 Power connections
X2 Control connections
X3 Motor PTC connection
X4 PC/KP200 connection (RS232 interface)
X6 UM-xxx module connection
X7 CM-xxx module connection
Figure A.2 Layout of CDA3000 inverter moduls, sizes 6 to 8
L1
U V W RB
L2 L3
L-
L+
start
enter
stop
return
VAL
Hz
X4
X7
X6 X2
X3
H1 H2 H3
BG7
BG8
X4
X7
X6
X2
X3
start
enter
stop
return
VAL
Hz
L+
L2
RB
L-
L1
L3
UVW
X1
L+
L2 RB
L-
L1 L3 UVW
X4
start
enter
stop
return
VAL
Hz
BG6
X7
X6 X2
X3
X1
H1 H2 H3
Hinweis zur EN 61000-3-2 DE Notes on EN 61000-3-2 EN
(rückwirkende Netzbelastung durch Oberwellen)
Unsere Frequenzumrichter und Servo-regler sind im Sinne der
EN61000 "professionelle Geräte", so dass sie bei einer Nennan-
schlußleistung ≤1kW in den Geltungsbereich der Norm fal-
len.Beim direkten Anschluß von Antriebsgeräten ≤1kW an das
öffentliche Niederspannungsnetz sind entweder Maßnahmen
zur Einhaltung der Norm zu treffen oder das zuständige Energie-
versorgungsunter-nehmen muß eine Anschlußge-nehmigung
erteilen.
Sollten Sie unsere Antriebsgeräte als eine Komponente in ihrer
Maschine/ Anlage einsetzen, dann ist der Geltungsbereich der
Norm für die komplette Maschine/ Anlage zu prüfen.
(limits for harmonic current emissions)
Our frequency inverters and servocontrollers are "professional
devices" in the sense of the European Standard EN 61000, and
with a rated power of ≤1kW obtained in the scope of this stan-
dard.
Direct connection of drive units ≤1kW to the public low-voltage
grid only either by means of measurements for keeping the
standard or via an authorization of connection from the respon-
sible public utility.
In case our drive units are used as a component of a machinery/
plant, so the appropriate scope of the standard of the
machinery/plant must be checked.
Remarque concernant EN 61000-3-2 FR Riferimento ad EN 61000-3-2 IT
(valeurs limites pour courants d'harmonique)
Dans l'esprit de EN61000, nos convertisseurs de fréquence et
régulateurs automatiques sont des "appareils professionnels".
Par conséquent ils tombent sous l'application de la norme lors-
que la puissance de raccordement nominale ≤1kW.
Lorsque des appareils d'entraînement sont raccordés directe-
ment au réseau public basse tension, il convient de prendre des
mesures pour respecter la norme ou l'entreprise de distribution
d'électricité compétente doit délivrer une autorisation de bran-
chement.
Si vous deviez utiliser nos appareils de branchement comme
composants dans votre machine ou votre installation, il convient
dans ce cas de vérifier le domaine d'application de l'ensemble
de la machine ou de l'installation.
(carico di rete retroattivo tramite armoniche)
I nostri invertitori di frequenza e servoregolatori sono degli
"apparecchi professionali" ai sensi della EN61000 così da
ricadere nel campo di validità della norma con una potenza
nominale di collegamento di ≤1kW. Nel caso di collegamento
diretto di azionamenti da ≤1kW alla rete pubblica di bassa
tensione devono essere applicati dei provvedimenti per il
rispetto della norma oppure ottenere un permesso di
allacciamento da parte dell'ente di energia competente.
Doveste usare i nostri apparecchi di azionamento come
componenti della vostra macchina o del vostro impianto,
controllare il campo di validità della norma per l'intera macchina
o l'impianto.
D
RIVE
TRONICS
Lust Antriebstechnik GmbH
Gewerbestrasse 5-9 • 35633 Lahnau • Germany
Tel. +49 64 41 / 9 66-0 • Fax +49 64 41 / 9 66-137
www.lust-antriebstechnik.de • info@lust-tec.de
Lust DriveTronics GmbH
Heinrich-Hertz-Str. 18 • 59423 Unna • Germany
Tel. +49 23 03 / 77 9-0 • Fax +49 23 03 / 77 9-3 97
www.lust-drivetronics.de • info@lust-drivetronics.de
ID no.: 0840.00B.5-00 • 09/2005
Technische Änderungen vorbehalten.
We reserve the right to make technical changes.

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