Manual De Instalacion UPS Liebert E XL
User Manual: Manual-de-Instalacion-UPS-Liebert-eXL
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Liebert® eXL™ Installation Manual – 625-800kVA, 1.0PF, 60Hz, Three-Phase, Single-Module CONTACTING EMERSON NETWORK POWER FOR SUPPORT To contact Emerson Network Power Liebert Services for information or repair service in the United States, call 800-543-2378. Liebert Services offers a complete range of start-up services, repair services, preventive maintenance plans and service contracts. For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services, if available in your area. For areas not covered by Liebert Services, the authorized distributor is responsible for providing qualified, factory-authorized service. For Liebert Services to assist you promptly, please have the following information available: Part numbers: _________________________________________________________________ Serial numbers:________________________________________________________________ Rating: _______________________________________________________________________ Date purchased: _______________________________________________________________ Date installed:_________________________________________________________________ Location: ______________________________________________________________________ Input voltage/frequency: ________________________________________________________ Output voltage/frequency: ______________________________________________________ Battery reserve time:___________________________________________________________ Product Warranty Registration To register for warranty protection, visit the Service and Support section of our Web site at: www.liebert.com Click on Product Registration and fill out the form. TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.0 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.3.1 1.3.2 1.4 UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.4.1 1.4.2 1.4.3 1.4.4 Moving the Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Raised-Floor Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kick Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 6 6 6 1.5 System Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.6 Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.7 Cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.0 UPS ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 2.1 External Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.2 Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3 Sizing the Input Breaker Feeding a Liebert eXL UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.3.1 2.4 Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.4.1 2.5 Power Cable Connection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.5.1 2.5.2 2.5.3 Three-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 High Resistance Grounding (see attached document) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Preferred Grounding Configuration, Battery Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.6 No CB2 Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.7 Internal Breaker Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.0 OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.1 Single-Module System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.1.1 3.1.2 3.1.3 3.2 Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Matching Liebert eXL Battery Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Remote Alarm Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Communication and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2.1 Alber Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.0 INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 5.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 i FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Cabinet arrangement—Liebert eXL and battery cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Liebert eXL customer connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 No CB2 option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Internal Breaker settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Typical main components, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . . . . . . . . 17 Outline Drawing, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Base drawing, 625-800kVA Liebert eXL single-module UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Input and battery terminal detail, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . 19 Output and bypass terminal detail, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . 20 Input, output and bypass terminal spacing details, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Low-voltage cable routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Shipping split, 625-800kVA Liebert eXL single-module UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Shipping split, 625-800kVA Liebert eXL single-module UPS, continued . . . . . . . . . . . . . . . . . . . 23 Kickplate installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Cabling for single input configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Optional Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Inverter overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Rectifier overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Bypass overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 UPS Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS control contacts to Battery Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS control contacts to Remote Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key to items in Figure 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Contact Isolator Board control wiring connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liebert eXL UPS specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current ratings—rectifier input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current ratings—bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current ratings—output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current ratings—DC source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended conduit and cable sizes for use with 80% rated breakers . . . . . . . . . . . . . . . . . . . Recommended conduit and cable sizes for use with 100% rated breakers . . . . . . . . . . . . . . . . . . Recommended torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended lug sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii 12 12 13 13 24 25 26 27 28 28 28 28 33 34 35 35 Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert eXL UPS. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by installing personnel. ! WARNING Risk of electrical shock. Can cause personal injury or death. This UPS has several circuits that are energized with high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters before working within the UPS. Check for voltage with both AC and DC voltmeters before making contact. Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes and glasses should be involved in installing the UPS or preparing the UPS for installation. When performing maintenance with any part of the equipment under power, service personnel and test equipment should be standing on rubber mats. In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires. Extreme caution is required when performing installation and maintenance. Special safety precautions are required for procedures involving handling, installation and maintenance of the UPS system. Observe all safety precautions in this manual before handling or installing the UPS system. Observe all precautions in the Operation and Maintenance Manual, SL-26030, before as well as during performance of all maintenance procedures. Observe all DC safety precautions before working on or near the DC system. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Ce système ASC comporte plusieurs circuits à haute tension c.a et c.c. Vérifiez les tensions au moyen de voltmètres c.a. et c.c. avant d’utiliser le système ASC. Vérifiez les tensions avec des voltmètres c.a. et c.c. avant d’établir tout contact. Seuls des employés qualifiés et dûment formés portant un casque, des gants, des chaussures et des lunettes de sécurité adéquats doivent se charger d’installer le système ASC ou de le préparer pour l’installation.Les responsables de l’entretien et l’équipement d’essai doivent reposer sur des tapis de caoutchouc lors de toute intervention sur une pièce d’équipement sous tension. En cas d’incendie associé à du matériel électrique, n’utilisez que des extincteurs à dioxyde de carbone ou homologués pour la lutte contre les incendies d’origine électrique. Les opérations d’installation et d’entretien requièrent une extrême prudence. Des précautions de sécurité spéciales sont requises pour les procédures associées à la manutention, à l’installation et à l’entretien du système ASC. Observez toutes les précautions de sécurité décrites dans le présent manuel avant de manipuler ou d’installer le système ASC. Observez également toutes les précautions décrites dans le manuel d’utilisation et d’entretien, SL-26030, avant et pendant toutes les procédures d’entretien. Observez toutes les précautions de sécurité appropriées lorsque vous travaillez sur à proximité d’une source c.c. de sécurité appropriées dès que vous vous trouvez à proximité d’une source c.c. 1 Liebert® eXL™ Important Safety Instructions ! WARNING Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or death. Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight is up to 5735lb (2601kg). Locate center of gravity symbols and determine unit weight before handling each cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from vertical at all times. Slots at the base of the module cabinets are intended for forklift use. Base slots will support the unit only if the forks are completely beneath the unit. Read all of the following instructions before attempting to move, lift, or remove packaging from unit, or prepare unit for installation. ! AVERTISSEMENT Le centre de gravité élevé de l’appareil présente un risque de renversement. Une mauvaise manutention peut entraîner des dommages matériels, des blessures et même la mort. Faites preuve d’une extrême prudence lors de la manutention des armoires ASC afin d’éviter de les endommager ou de blesser le personnel. Le module ASC pèse jusqu’à 2 601kg (5 735lb). Identifiez les symboles de centre de gravité et déterminez le poids de l’appareil avant de manipuler chaque armoire. Testez le levage et l’équilibre des armoires avant de transporter l’appareil. Maintenez en tout temps l'inclinaison verticale minimale. Les fentes situées à la base des armoires du module sont conçues pour utiliser le chariot élévateur. Les fentes situées à la base peuvent soutenir le système seulement si les fourches se trouvent complètement sous le système. Lisez toutes les instructions ci-dessous avant de tenter de déplacer, lever, déballer ou préparer le système en vue de son installation. ! WARNING Risk of electrical shock and fire. Can cause equipment damage, personal injury or death. Under typical operation and with all UPS doors closed, only normal safety precautions are necessary. The area around the UPS system should be kept free of puddles of water, excess moisture and debris. Only test equipment designed for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high potential electric charges may exist at the capacitor banks and at the DC connections. All wiring must be installed by a properly trained and qualified electrician. All power and control wiring must comply with all applicable national, state and local codes. One person should never work alone, even if all power is disconnected from the equipment. A second person should be standing by to assist and to summon help in case of an accident. Liebert® eXL™ 2 Important Safety Instructions ! AVERTISSEMENT Risque de décharge électrique et d’incendie. pouvant entraîner des dommages matériels, des blessures et même la mort. Les précautions de sécurité habituelles suffisent lorsque le système ASC est en mode de fonctionnement normal et que toutes les portes sont fermées. La zone entourant le système ASC doit être exempte de flaques d’eau, d’humidité excessive et de débris. Seuls des équipements d’essai conçus pour le dépannage doivent être utilisés. Cette mise en garde couvre notamment les oscilloscopes. Utilisez toujours un voltmètre c.a. et c.c. pour vérifier les tensions avant d’établir un contact ou d’utiliser des appareils. Des tensions dangereusement élevées peuvent demeurer dans les batteries de condensateurs et au niveau des raccords c.c., même une fois l’alimentation coupée. Tous les raccords doivent être effectués par un électricien dûment formé et qualifié. Tous les câbles d’alimentation et de commande doivent être conformes aux codes nationaux et locaux en vigueur. Une personne ne devrait jamais travailler seule, même si toute l’alimentation d’entrée est coupée. Une deuxième personne devrait toujours être présente pour porter assistance ou chercher de l’aide en cas d’accident. NOTE Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions. NOTICE If optional filtering is installed, this unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules. These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to radio communications. Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense. 3 Liebert® eXL™ Mechanical Installation 1.0 MECHANICAL INSTALLATION 1.1 Introduction This section describes the requirements that must be taken into account when planning the positioning and cabling of the Liebert eXL uninterruptible power supply and related equipment. This chapter is a guide to general procedures and practices that should be observed by the installing personnel. The particular conditions of each site will determine the applicability of such procedures. ! WARNING Risk of electrical shock. Can cause injury or death. Special care must be taken when working with the batteries associated with this equipment. When they are connected together, the battery terminal voltage will exceed 400VDC and is potentially lethal. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Des précautions particulières doivent être prises lors de travaux touchant les batteries associées à cet équipement. Lorsque les batteries sont branchées ensemble, la tension à la borne d’une batterie dépasse 400 V c.c. et est potentiellement mortelle. NOTE All equipment not referred to in this manual is shipped with details of its own mechanical and electrical installation. NOTICE Three-phase input supply required. The standard Liebert eXL UPS is suitable for connection to three-phase, three-wire (+ Earth) TN-C and TN-S. NOTICE Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer. 1.2 Preliminary Checks Before installing the UPS, please carry out the following preliminary checks: • Visually examine the UPS equipment for transit damage, both internally and externally. Report any damage to the shipper immediately. • Verify that the correct equipment is being installed. The equipment supplied has an identification tag on the interior doors reporting the type, size and main calibration parameters of the UPS. • Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification, paying particular attention to the ambient temperature and air exchange system. Liebert® eXL™ 4 Mechanical Installation 1.3 Environmental Considerations 1.3.1 UPS Room The UPS module is intended for indoor installation and should be located in a cool, dry, clean-air environment with adequate ventilation to keep the ambient temperature within the specified operating range (see Environmental Parameters in Table 8). The Liebert eXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and prevent overheating or malfunctioning, do not cover the ventilation openings. The Liebert eXL UPS is equipped with air filters located behind the front doors. A schedule for inspection of the air filters is required. The period between inspections will depend upon environmental conditions. When bottom entry is used, the conduit plate must be installed. NOTE The UPS is suitable for mounting on concrete or other non-combustible surface only. 1.3.2 Storage Should the equipment not be installed immediately, it must be stored in a room for protection against excessive humidity and/or heat sources (see Environmental Parameters in Table 8). 1.4 Positioning The cabinet is structurally designed to handle lifting from the base. Access to the power terminals, auxiliary terminal blocks and power switches is from the front. The door can be opened to give access to the power connection bars, auxiliary terminal blocks and power isolators. Front door can be opened to 90 degrees, and interior doors can be removed for more flexibility in installations. NOTE The UPS must be placed on a non-combustible surface suitable to support the weight of the unit. 1.4.1 Moving the Cabinets The route to be travelled between the point of arrival and the unit’s position must be planned to make sure that all passages are wide enough for the unit and that floors are capable of supporting its weight (for instance, check that doorways, lifts, ramps, etc. are adequate and that there are no impassable corners or changes in the level of corridors). Ensure that the UPS weight is within the designated surface weight loading (lb/in2) of any handling equipment. For weight details, see Table 8. The UPS can be handled with a forklift or similar equipment. Ensure any lifting equipment used in moving the UPS cabinet has sufficient lifting capacity. When moving the unit by forklift, care must be taken to protect the panels. Do not exceed a 15-degree tilt with the forklift. Bottom structure will support the unit only if the forks are completely beneath the unit. Handling with straps is not authorized. ! WARNING Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or death. Because the weight distribution in the cabinet is uneven, use extreme care while handling and transporting. Take extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight is up to 5735lb (2601kg)). Locate center of gravity symbols and determine unit weight before handling each cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from vertical at all times. 5 Liebert® eXL™ Mechanical Installation ! AVERTISSEMENT Le centre de gravité élevé de l’appareil présente un risque de renversement. Une mauvaise manutention peut entraîner des dommages matériels, des blessures et même la mort. En raison de la distribution inégale du poids de l’armoire, vous devez faire preuve d’extrême prudence lors de sa manipulation et de son transport. Faites preuve d’une extrême prudence lors de la manutention des armoires ASC afin d’éviter de les endommager ou de blesser le personnel. Le module ASC pèse jusqu’à 2 601kg (5 375 lb). Identifiez les symboles de centre de gravité et déterminez le poids de l’appareil avant de manipuler chaque armoire. Testez le levage et l’équilibre les armoires avant de transporter l’appareil. Maintenez en tout temps l'inclinaison verticale minimale 1.4.2 Clearances The Liebert eXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around the front of the equipment should be sufficient to permit free passage of personnel with the doors fully opened. It is important to leave a distance of 24in. (610mm) between the top of the UPS and any overhead obstacles to allow the module to be serviced and to permit adequate circulation of air coming out of the unit. 1.4.3 Raised-Floor Installations If the equipment is to be located on a raised floor, it should be mounted on a pedestal suitably designed to accept the equipment point loading. Refer to Figure 7 to design this pedestal. 1.4.4 Kick Plate Installation If the unit is to be installed in a position that does not permit access to rear kick plates, then the kick plates should be installed before the unit is placed in its final position. 1.5 System Composition A UPS system can include a number of equipment cabinets, depending on the individual system design requirements: e.g., UPS cabinet, battery cabinet, maintenance bypass cabinet. In general, all the cabinets used in a particular installation are of the same height. Refer to the drawings provided in 4.0 - Installation Drawings for the positioning of the cabinets as shown in Figure 1. 1.6 Cable Entry Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) of the unit; see the figures in 4.0 - Installation Drawings. 1.7 Cable routing Per NEC 300.20 (NEC 2014 or equivalent), all phase conductors and ground conductors must be grouped together when they are installed in ferrous enclosures or go through ferrous material. This is to avoid heating from induction currents. Liebert® eXL™ 6 Mechanical Installation Figure 1 Cabinet arrangement—Liebert eXL and battery cabinets Liebert eXL UPS If the cabinets are to be bolted together, the side panels and hangers must be removed before beginning. Additional Battery Cabinet(s) (Matching) Additional Battery Cabinet(s) (Matching) Battery Cabinet (Matching) Battery Cabinet (Matching) Liebert eXL UPS Liebert eXL UPS Liebert eXL UPS Battery cabinets can be bolted to the left of the UPS and the cabling routed internally. Battery Cabinet (Matching) Additional Battery Cabinet(s) (Matching) Battery cabinets can be bolted to the right of the UPS. However, the cabling must be routed externally. 7 Liebert® eXL™ UPS Electrical Installation 2.0 UPS ELECTRICAL INSTALLATION This chapter provides guidelines for qualified installers who must have knowledge of local wiring practices pertaining to the equipment to be installed. ! WARNING Risk of electrical shock. Can cause injury or death. The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters before working within the UPS. Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes and glasses should be involved in installing the UPS or preparing the UPS for installation. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Le système ASC contient des tensions c.c. et c.a. élevées. Vérifiez les tensions au moyen de voltmètres c.a. et c.c. avant d’utiliser le système ASC. Seuls des employés qualifiés et dûment formés portant un casque, des gants, des chaussures et des lunettes de sécurité adéquats doivent se charger d’installer le système ASC ou de le préparer pour l’installation. 2.1 External Protective Devices For safety, circuit breakers must be installed in the input AC supply and external battery system. Given that every installation has its own characteristics, this section provides guidelines for qualified installation personnel with knowledge of operating practices, regulatory standards and the equipment to be installed. External overcurrent protection must be provided. See Figures 18, 19 and 20 for overload capacity. 2.2 Power Cables The UPS requires both power and control cabling. All control cables, whether shielded or not, should be run separately from the power cables in metal conduits or metal ducts that are electrically bonded to the metalwork of the cabinets to which they are connected. The cable design must comply with the voltages and currents in Tables 9 through 12, follow local wiring practices and take into consideration the environmental conditions (temperature and physical support media), room temperature and conditions of installation of the cable and system’s overload capacity (see 5.0 - Specifications). ! WARNING Risk of electrical shock. Can cause injury or death. Before cabling the UPS, ensure that you are aware of the location and operation of the external isolators that connect the UPS input/bypass supply to the power distribution panel. Check that these supplies are electrically isolated, and post any necessary warning signs to prevent their inadvertent operation. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Avant de procéder au câblage du système ASC, assurez-vous que vous êtes au courant de l’emplacement et du fonctionnement des isolateurs externes qui raccordent l’alimentation d’entrée ou de dérivation au panneau de distribution électrique. Vérifiez que ces raccords sont isolés électriquement et installez tous les panneaux d’avertissement nécessaires pour empêcher leur utilisation accidentelle. Liebert® eXL™ 8 UPS Electrical Installation When sizing battery cables, a maximum voltage drop of 2VDC is permissible at the current ratings given in Table 12. The following are guidelines only and are superseded by local regulations and codes of practice where applicable: • The grounding conductor should be sized according to the fault rating, cable lengths, type of protection, etc. The grounding cable connecting the UPS to the main ground system must follow the most direct route possible. • Consideration should be given to the use of paralleled smaller cables for heavy currents, as this can ease installation considerably. • AC and DC cables must be run in conduits according to local codes, national codes and standard best practices. This will prevent creation of excess EMI fields. 2.3 Sizing the Input Breaker Feeding a Liebert eXL UPS Nominal input current (considered continuous) is based on full-rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered noncontinuous). Continuous and noncontinuous current are defined in the NEC. Maximum input current is controlled by the current limit setting, which is adjustable. Values shown are for default current limit of 125%. If a smaller input feed breaker is used, the input current limit can be adjusted; see your Emerson representative for more information. The input current limit should not be set less than 105% of the current needed to support the inverter at full load for normal operation. This results in sufficient power to recharge the battery in a reasonable time and to operate over the published input voltage range. 2.3.1 Power Cable Connection Procedure The rectifier input, bypass, output and battery power cables (all require lug-type terminations) are connected to busbars in the I/O sections (refer to 4.0 - Installation Drawings). Equipment Ground The equipment ground busbars are in the I/O sections (refer to 4.0 - Installation Drawings). The grounding conductor must be connected to the ground busbar and bonded to each cabinet in the system. All cabinets and cabling should be grounded in accordance with local regulations. NOTE Proper grounding reduces problems in systems caused by electromagnetic interference. ! WARNING Failure to follow adequate grounding procedures can result in electric shock hazard to personnel, or the risk of fire, should a ground fault occur. All operations described in this section must be performed by properly trained and qualified electricians or technical personnel. If any difficulties are encountered, contact Emerson Network Power. See the back page of this manual for contact information. ! AVERTISSEMENT Le non-respect des procédures de mise à la terre peut entraîner des risques d’électrocution du personnel, ou des risques d’incendie en cas de défectuosité de la mise à la terre. Toutes les opérations décrites dans cette section ne doivent être effectuées que par des électriciens ou des techniciens professionnels dûment formés et qualifiés . En cas de difficultés, communiquez avec Emerson Network Power. Pour obtenir les renseignements de contact, consultez la dernière page de ce manuel. 9 Liebert® eXL™ UPS Electrical Installation Once the equipment has been positioned and secured, connect the power cables as described below (refer to the appropriate cable connection drawing in 4.0 - Installation Drawings): 1. Verify that the UPS equipment is isolated from its external power source and all the UPS power isolators are open. Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation. 2. Open exterior and interior panels on the front of the I/O sections. 3. Connect the ground to the equipment ground busbar located in the I/O sections. 4. Make power connections and tighten the connections to the proper torque. Ensure correct phase rotation. ! WARNING Risk of electrical shock. Can cause injury or death. If the load equipment will not be ready to accept power on the arrival of the commissioning engineer, ensure that the system output cables are safely isolated at their termination. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Si les équipements branchés ne sont pas prêts à être alimentés à l’arrivée de l'ingénieur de mise en service, assurez-vous que les bornes des câbles de sortie du système soient isolées de façon sécuritaire. ! WARNING Risk of electrical shock. Can cause injury or death. When connecting the cables between the battery extremities to the circuit breaker, always connect the circuit breaker end of the cable first. ! AVERTISSEMENT Risque de décharge électrique pouvant causer des blessures graves, voire mortelles. Lors du raccordement de câbles entre des bornes de batterie et un disjoncteur, branchez toujours en premier l’extrémité du câble qui se raccorde au disjoncteur. 5. For control connection details, see 2.4 - Control Cable and Communication. NOTE If any fault bracing brackets were removed during installation, they MUST be replaced. 6. Close and secure the interior and exterior doors. 7. Attach the kick plates to the bottom of the unit. See Figure 14. 2.4 Control Cable and Communication Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery system (external battery circuit breaker), communicate with a building management system or provide alarm signaling to external devices, or for Remote Emergency Power Off (REPO). The external interface connections, arranged for this purpose, are next to the option box in the Rectifier section (refer to 4.0 - Installation Drawings). Liebert® eXL™ 10 UPS Electrical Installation Liebert eXL customer connections 3 2 1 TB3-SKRU Enable TB2 – Digital Inputs TB1-Remote Status Panel Liebert eXL Control Drawer Figure 2 10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11 4 3 2 1 4 3 2 1 TB1154 – DC Communication 10 9 8 7 6 5 4 3 2 1 Reserved for Remote Breaker Options to be added 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 11 Liebert® eXL™ UPS Electrical Installation 2.4.1 Dry Contacts Table 1 UPS Digital Inputs Item Maintenance Bypass Breaker (MBB) Maintenance Isolation Breaker (MIB) Bypass Isolation Breaker (BIB) Not Used Not Used REPO/EPO (N.O.) REPO/EPO (Form-C or N.C.) REPO/EPO (Form-C) Key Status Not Used Terminal Block Pin TB2 1 MBB Aux Contact, Closed = CB Is Closed TB2 2 MBB Aux Contact Common TB2 3 MIB Aux Contact, Closed = CB is Closed TB2 4 MIB Aux Contact Common TB2 5 BIB Aux Contact, Closed = CB is Closed TB2 6 BIB Aux Contact Common TB2 7 — TB2 8 — Connects to (Description of External Item) TB2 9 TB2 11 REPO Switch, Normally Open Contact — TB2 12 REPO Switch, Normally Open Common TB2 13 REPO Switch, Normally Closed Contact TB2 14 REPO Switch, Normally Closed Common TB2 15 REPO Switch, Normally Open Contact TB2 17 Key Status Switch, Closed = Key Released TB2 18 Key Status Switch, Common TB2 19 — TB2 20 — 1. All contacts have: Maximum voltage: 24VDC Maximum current: 10mA Wire range: #14-22AWG Maximum length: 500' (150m) 2. All external wire furnished by others 3. All wiring must be in accordance with national and local electrical codes. 4. If using REPO/EPO with Form-C contacts, Pins 13-15 must be used. 5. If using REPO/EPO with normally closed (N.C.) contacts only, a jumper must be placed across Pins 13 and 14. Table 2 UPS Output Item SKRU Enable Terminal Block TB3 Pin Connects to (Description of External Item) 1 Maintenance Bypass Cabinet, Common 2 Normally Closed (NC) 3 Normally Open (NO) Maximum Voltage Maximum Current Wire Range Maximum Length 120VAC 1A #14AWG 164ft (50m) 1. To prevent signal interference, low-voltage (<48V) and low-current (5A) cable groups should be run in separate, grounded conduit from high-voltage or high-current cable groups. 2. All external wire furnished by others. 3. All wiring must be in accordance with national and local electrical codes. Liebert® eXL™ 12 UPS Electrical Installation Table 3 UPS control contacts to Battery Interface Boards Terminal Block Item Battery Cabinet Communication TB1154 Pin Connects to (Description of External Item) 1 CAN +24V 2 CAN Common 3 CANbus High 4 CANbus Low Maximum Voltage Maximum Current Wire Range Maximum Length 24VDC 2A 18AWG 1000ft (305m) 1. To prevent signal interference, low voltage (<48V) and low current (5A) cable groups should be run in separate grounded conduit from high voltage or high current cable groups. 2. All external wire furnished by others. 3. All wiring must be in accordance with national and local electrical codes. 4. The maximum length must take into account all battery communications connections in the system. Table 4 UPS control contacts to Remote Status Panel Terminal Block Item Remote Status Panel TB1 Pin Connects To (Description of External Item) 1 CAN +24V 2 CAN Common 3 CANbus High 4 CANbus Low Maximum Voltage Maximum Current Wire Range Maximum Length 24VDC 150mA 18AWG 1000ft (305m) 1. To prevent signal interference, low voltage (<48V) and low current (5A) cable groups should be run in separate grounded conduit from high voltage or high current cable groups. 2. All external wire furnished by others. 3. All wiring must be in accordance with national and local electrical codes. 2.5 Grounding 2.5.1 Three-Wire Input connections This module must NOT be used when single-phase loads are directly connected to the UPS. Note that whenever the UPS module transfers to or from bypass, two AC sources (UPS output and bypass) are briefly connected together and circulating current must flow. In this configuration, the current flows through the ground path and may trip ground fault interrupters (GFI’s), distorting the output voltage waveform. Proper adjustment of GFI’s is necessary to avoid unwanted tripping. The time delay should be set to at least 0.2 seconds to prevent tripping when the UPS performs a transfer or retransfer operation. NOTICE Failure to set the ground fault interrupters properly could cause loss of power to the critical load. 2.5.2 High Resistance Grounding (see attached document) The Liebert eXL is not compatible with high-resistance ground systems. See your local Emerson representative for details. 2.5.3 Preferred Grounding Configuration, Battery Systems Open-rack battery systems, depending on local code requirements and customer preference, are normally: • Floating (ungrounded) OR • Center-tapped and floating Battery cabinet systems must be connected as floating (ungrounded) systems. Center-tapped or grounded battery systems are not possible with battery cabinet systems. Whether the battery system is open-rack or cabinet, the metal rack parts or cabinet must be grounded to the UPS module ground bus. 13 Liebert® eXL™ UPS Electrical Installation 2.6 No CB2 Option Figure 3 No CB2 option Maintenance Bypass 3-Wire + GND FBO FBO UPS Module AC Output 3-Wire + GND Critical Load If a module does not have the inverter output breaker CB2, an overcurrent protection device with a manual disconnect must be supplied by others in a readily accessible location. This overcurrent protection device must be appropriately sized. See Table 11 for rated module output current. For system breaker coordination, see Figures 18 through 20 for the overload capabilities of the modules. NOTE This option does not allow the Liebert eXL module to be isolated from critical load. Emerson recommends installing a wraparound maintenance bypass. If a wraparound bypass is not installed, according to the latest OSHA safety regulations, the output of the module may need to be shut down to maintain the module. Liebert® eXL™ 14 UPS Electrical Installation 2.7 Internal Breaker Settings Figure 4 Internal Breaker settings All internal breakers—CB1, CB2 and BFB—were installed and set at the factory. Each has three settings (refer to Figure 4): • Ir—Trip setting. It is factory-set to the value appropriate to the module. NOTICE Risk of incorrect adjustment. Can cause equipment damage. The trip setting (Ir) must not be adjusted. Changing this setting may damage the module. • Tr—Long Term Trip Delay. It is factory set to its maximum value. It may be adjusted to a more appropriate setting based on a site coordination study. • Ii—Instantaneous Trip. It is factory-set to the maximum value. It may be changed to a more appropriate setting based on a site coordination study. 15 Liebert® eXL™ Optional Equipment 3.0 OPTIONAL EQUIPMENT 3.1 Single-Module System Options 3.1.1 Battery Temperature Sensor The optional external battery temperature sensor kit, supplied separately from the battery circuit breaker, contains one probe and one temperature transport board. 3.1.2 Matching Liebert eXL Battery Cabinet The optional matching Liebert eXL Battery Cabinet can be used to obtain the desired autonomy time. The battery cabinets are designed to be either attached to the UPS or separate from the UPS (for details, see the Liebert eXL Battery Cabinet installation manual, SL-26035, available at Emerson Network Power’s Liebert Web site: www.liebert.com). 3.1.3 Remote Alarm Status Panel The remote alarm status panel has LED alarm lights. An audible alarm sounds upon any alarm condition. The surface- or flush-mounted NEMA 1 enclosed panel indicates: Load on UPS, Load on Bypass, Battery Discharging, Low Battery Warning, Overload Warning, Ambient Overtemp Warning, UPS Alarm Condition, New Alarm Condition (For a Second UPS Alarm Condition). 3.2 Communication and Monitoring The Liebert eXL has these monitoring options: • Liebert IntelliSlot® Unity-DP (Dual Protocol) Card The Liebert IntelliSlot Unity Card provides Web, embedded Emerson® LIFE™ Technology, Emerson Protocol, SNMP, BACnet IP/MSTP, Modbus TCP/RTU, SMTP, SMS, and telnet communication and control capabilities in one unified communication platform. The platform supports 10/100 Mbit Ethernet, IPv4 and IPv6, HTTP/HTTPS for device Web page access, SMTP interface for e-mail, SMS interface for text messaging, Emerson Protocol for communicating with Trellis™ and Liebert Nform® software applications and LIFE technology for supporting Liebert Remote Service Delivery. SNMP v1/v2c/v3, Modbus TCP/IP, BACnet IP, Modbus RTU, BACnet MSTP and YDN23 thirdparty protocols are also supported for building management and network management applications. The Liebert IntelliSlot Unity card provides ground fault isolated 10/100 baseT Ethernet and RS-485 network connectivity. • Programmable Relay Board • Input Contact Isolator Board 3.2.1 Alber Monitoring System The matching Liebert eXL Battery Cabinet has space for an Alber battery monitoring system. The battery monitoring system can be factory-installed or field-installed later. The Alber Battery Monitor by Emerson continuously checks all critical battery parameters, such as cell voltage, overall string voltage, current and temperature. Automatic periodic tests of internal resistance of each battery will verify the battery’s operating integrity. Capabilities include automatic internal patented DC resistance tests and trend analysis, providing the ability to analyze performance, aid in troubleshooting and detect failing cells before they fail. Liebert® eXL™ 16 Installation Drawings 4.0 INSTALLATION DRAWINGS Figure 5 Typical main components, 625-800kVA Liebert eXL single-module UPS Liebert IntelliSlot Housings Backfeed Circuit Breaker (BFB) HMI Screen (On Exterior Door) Keylock or EMO Button (optional) Module Output Circuit Breaker (CB2) Main Input Circuit Breaker (CB1) Option Box (5 Slots) FRONT DOORS REMOVED Input Core Core Output/Bypass High Voltage Sense Connectors DC Input Bypass Busbars Input Busbars Output Busbars Input Ground Output Ground U46-8C-2000 Rev. 0 DOORS AND INNER SKINS REMOVED 17 Liebert® eXL™ Installation Drawings Figure 6 Outline Drawing, 625-800kVA Liebert eXL single-module UPS Rectifier\DC Cable Entry, Area with Panel Removed 12.5x21.9 (318x556) Panel to Frame 1.3 (33) Panel to Frame Typ. Oppo. Side 4.2 (106) Bypass\Output Cable Exit, Area with Panel Removed Panel to 12.5 x 23.2 Frame (318 x 590) 1.3 (33) Rectifier\DC Cable Entry, Area with Panel Removed 23.5 x 21.8 (597 x 553) Panel to Frame 2.6 (65) 1.6 (40) Low Voltage Cable Entry/exit, Area With Front Panel Removed 8.8 x 9.8 4.2 (106) TOP VIEW Panel to Frame (224x250) 14.3 (363) Notes 1. All dimensions are in inches (mm). 2. 24" (610) minimum clearance above unit required for air exhaust, and 36" (914) front access required for service. 3. Keep cabinet within 15 degrees of vertical while handling. 4. Top and bottom cable entry available through removable access plates. Remove punch to suit conduit size and replace. 5. Unit bottom is structurally adequate for forklift handling. 6. Control wiring and power wiring must be run in separate conduits. 7. All wiring is to be in accordance with national and local electrical codes. 8. Width dimension includes side panels. Subtract 1.4" (35mm) when removing both side panels. 9. Depth dimension includes the front door and rear panel. The front door has an accent strip that adds 0.9" (24) A to the overall dimension. 10. See technical information drawing for shipping split weights. 11. Low Voltage cables must be appropriately separated from the high voltage cables (both conduit routing and internal routing) Figure 7 Panel to Frame 2.4 (60) Panel to Frame Panel to Typ. Oppo.Side Frame 4 (101) 1.6 (40) Front Section A - (Top Looking Down) BOTTOM VIEW Low Voltage Cable Entry \Exit, Area With Panel Removed 4.9 x 21.8 (125 x 553) 123.6 (3140) 51.2 [1300] 33.9 [862] Bypass\Output Cable Exit, Area with Panel Removed 10.9 (278) X 28.4 (722) 38.5 [978] 76.7 (1950) See Bottom View 33.4 (850) See Note 9 Right Side View A Input Core Output/Bypass Core FRONT VIEW U46-8C-2001 Rev. 0 Base drawing, 625-800kVA Liebert eXL single-module UPS Input Core Core Output/Bypass Front 20.5 (520) 27.8 (705) 16.4 (416) 20.5 (520) Forklift Openings 12.8 (324) 23.8 (605) Oppo. Side Typ. Forklift Openings FRONT VIEW 26.2 (665) 18.5 (470) Right Side Lift Clearance 14.8 (376) 18.5 (470) 3.9 (99) Oppo. Side Typ 11.2 (284) 30.8 (781) 23.8 (605) Foot Spacing Outside Foot Spacing Inside 25.6 (651) Pillar Spacing Inside 31.3 (795) Pillar Spacing Outside Front 3.5 (90) 1. All dimensions are in inches (mm). 2. Unit bottom is structurally adequate for forklift handling. 7.1 (180) 7.1 7.1 (180) (180) (Top Looking Down) BOTTOM VIEW Footprint Spacing 4.7 (120) 3.5 (90) Front Conduit Plate Behind Support Rail 6.1 (155) Oppo. Side, Typ BOTTOM OUTPUT Right Side Bottom Cable Entry Panels Liebert® eXL™ 18 U46-8l-1000 Rev. 0 Installation Drawings Figure 8 Input and battery terminal detail, 625-800kVA Liebert eXL single-module UPS #2 #1 Input Phase Busbar 20.5 x 4 #1 2.05 (52) Typ. Ø.56 (14) Typ. 1.75 (44) #3 SE-551827 #2 DC Pos. / Neg. Busbar 20.1 x 4 42.8 (1088) 2.08 (53) Typ. Ø.56 (14) Typ. 23 (584) 1.75 (44) SE-551825 LEFT SIDE VIEW INPUT #3 Input Ground Busbar 25.4 x 3 1.97 (50) Typ. Notes 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. All wiring is to be in accordance with national and local electrical codes. 4. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at least 1" (25mm) from any other live part from a different phase or the chassis frame. If lug stacking is required, the method of stacking and required minimum spacing are the responsibility of the installing contractor and authority having jurisdiction (AHJ). 19 Ø.56 (14) Typ. 1.75 (44) SE-552357 U46-8E-3200B Rev. 0 Liebert® eXL™ Installation Drawings Figure 9 Output and bypass terminal detail, 625-800kVA Liebert eXL single-module UPS # 4 Bypass Input Busbar 30.36 x 4 1.06 (27) 2.25 (57) 6.15 (156) Typ. SEE DETAIL A 1.52 (38.6) Ø.56 (14) Typ. DETAIL A SE-551097 2.0 (51) Typ. 1.75 (44) TYP. 4.4 (112) 2.25 (57) Typ. #5 Output Phase Busbar 17.39 x 4 Dual Hole Lug. Pad Width (Max.) Ø.56 (14) Typ. 2.25 (57) Typ. #6 SEE DETAIL A #4 1.52 (38.6) SE-552271 TYP. 2.0 (51) TYP. 1.75 (44) TYP. #5 2.25 (57) #6 Output Ground Busbar 25.4 x 3 Ø.56 (14) Typ. 1.97 (50) Typ. 58.4 (1484) 1.75 (44) 39.8 (1011) SE-552357 Notes 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. All wiring is to be in accordance with national and local electrical codes. 4. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at least 1" (25mm) from any other live part from a different phase or the chassis frame. If lug stacking is required, the method of stacking and required minimum spacing are the responsibility of the installing contractor and authority having jurisdiction (AHJ). 25.1 (637) RIGHT SIDE VIEW OUTPUT/BYPASS U46-8E-3200C Rev. 0 Figure 10 Input, output and bypass terminal spacing details, 625-800kVA Liebert eXL single-module UPS #1 #2 SEE BUSBAR DETAIL PAGES 2 & 3 A B C - + #3 A B C A B C 3 [75] Typ. Input (Front) #4 3 (75) Typ. Between Busbars #5 #6 Output/Bypass TOP VIEW 1. All dimensions are in inches [mm]. 2. Control wiring and power wiring must be run in separate conduits. 3. All wiring is to be in accordance with national and local electrical codes. 4. See Page 2, Drawing U46-8E-3200B and Page 3, Drawing U46-8E-3200C. Liebert® eXL™ #1 Input Phase Busbar #2 DC Pos. / Neg. Busbar #3 Input Ground Busbar #4 Bypass Input Busbar #5 Phase Output Busbar #6 Output Ground Busbar 20 U46-8E-3200A Rev. 0 Installation Drawings Figure 11 Low-voltage cable routing Use these entry holes for Liebert IntelliSlot® Unity™ card cables only Low Voltage Control Cable Top Entry Low Voltage Wire Way Service Drawer Provide at least 18" (457mm) of service loop to all control connections to permit opening the service drawer without removing the connections. The extra service loop can either be left hanging or loosely attached to the corner post. Openings to Control Wire Way To Ensure Isolation: All wiring must have insulation rated for 600V or higher. • All cables not rated Class 1 must be kept separated and secured away from high-voltage Class 1 cables. Bottom Entry INPUT Low-Voltage DOORS AND INNER SKINS REMOVED Control Cable Use these entry holes for Liebert IntelliSlot® Unity™ card cables only 21 Liebert® eXL™ Installation Drawings Figure 12 Shipping split, 625-800kVA Liebert eXL single-module UPS B SEE DETAIL E F A G G F P99 H EMI Plates (3) M6 Large Flat Washer (3) M6 Split Lock Washer (3) M6 X 25 Bolt (3) See Detail C A See Detail D B Batt Neg (-) Flex From Input Cabinet M8 Large Flat Washer (4) M8 Large Flat Washer (4) M8 X 40 Bolt (4) Torque 20.0 Nm (180 in-lb) Ph C - Flex From Bypass Cabinet M8 Large Flat Washer (2) M8 Belleville Washer (4) M8 x 40 Bolt (2) Torque 20.0 Nm (180 in-lb) Batt Pos (+) Flex From Input Cabinet M8 Large Flat Washer (4) M8 Belleville Washer (8) M8 x 40 Bolt (4) Torque 20.0 Nm (180 in-lb) Ph B - Flex From Bypass Cabinet M8 Large Flat Washer (2) M8 Belleville Washer (4) M8 x 40 Bolt (2) Torque 20.0 Nm (180 in-lb) Ph A - Flex From Bypass Cabinet M8 Large Flat Washer (2) M8 Belleville Washer (4) M8 x 40 Bolt (2) Torque 20.0 Nm (180 in-lb) Ph A - Flex From Input Cabinet M8 Large Flat Washer (2) M8 Belleville Washer (4) M8 x 40 Bolt (2) Torque 20.0 Nm (180 in-lb) Ph B - Flex From Input Cabinet M8 Large Flat Washer (2) M8 Belleville Washer (4) Torque 20.0 Nm (180 in-lb) DETAIL C Output Ground- From Bypass Cabinet M6 Carriage Bolt (2) M6 Large Flat Washer (1) M6 Belleville Washer (1) M6 Nut (1) Torque 9.0 Nm (80 in-lb) Ph C - Flex From Input Cabinet M8 Large Flat Washer (2) M8 Belleville Washer (4) M8 x 40 Bolt (2) Torque 20.0 Nm (180 in-lb) DETAIL D SECTION A-A Install MH From Core 1 SECTION B-B Install MH From Input Install MH From Bypass BATT + Install MH From Core 2 Output C BATT Install MH From Core 1 Install MH From Bypass Install MH From Input Output B Input Ph A Install MH From Bypass Output A Output Gnd Input Ph B Input Ph C Install MH From Core 1 Front Note: When mounting shipping splits together, no gaps allowed between the corner posts. The corner posts must make contact with each other from bottom to top. Liebert® eXL™ Install MH From Input Install MH From Bypass Cabinet-to-Cabinet Mounting Hardware M10 Large Flat Washer (1) M10 Split Lock Washer (1) M10 X 30 Bolt (1) (Typ 12 Places) (Labeled "MH") 22 Install MH From Bypass Front M10 Large Flat Washer (1) M10 Split Lock Washer (1) M10 X 30 Bolt (1) (Typ 12 Places) (Labeled "Mh") NOTE: For easier installation, pre-bend the flex bus to about 90 degrees before putting the splits together. Installation Drawings Figure 13 Shipping split, 625-800kVA Liebert eXL single-module UPS, continued Route Harness From Input in Duct to Core 1 (Connectors - J400, J11) Bypass (Connectors - J13, J100, J200, J300) Core 1 & 2 Prechg (See Section J-J) J Connect to Input Harness (Connectors P400, P11) J Rear Wiring Duct Route Harness from Bypass in Duct to Input (Connectors - P13, P100, P200, P300) Bypass Cabinet Bypass Connector DB From Input Front Wiring Duct From Input Bypass (Connectors - P1) See Section G-G Bypass (Connector - CB2 I/F Bd P99) See Detail H Core 1 (Connectors - P1, P2, P3) See Detail E Core 1 (Connectors - P1, P2, P3) See Detail E Core 1 (Connectors - P66) See Detail E Route Harness from Bypass in Duct to Input (Connector - P20) SECTION G-G From Input From Bypass P1 Input (Connector HVAB P20) See Section F-F Route Harness From Input in Duct to Core 1 (Connectors - P1, P2, P3, P66) Core 2 (Connectors - P1, P2, P3) Bypass (Connectors - P99a, P1) From Input From Bypass Input Cabinet HVAB Bypass Cabinet CB2 I/F BD From Input P20 P99 Core 1 Connector BD DETAIL E Core 1 FIB 1 SECTION F-F DETAIL C From Input Core 1 PRECHR PHA (Brown Wire) Core 1 PRECHR PHB (Orange Wire) DETAIL H Core 2 Connector BD WIRE DUCT Core 2 PRECHR PHA (Brown Wire) Core 2 PRECHR PHB (Orange Wire) SECTION J-J 23 Liebert® eXL™ Installation Drawings Figure 14 Kickplate installation LEFT HAND REAR RIGHT HAND FRONT 8 5 3 3 11 Typical 9 7 10 Typical 13 Typical 12 Typical Table 5 Item # 3 Key to items in Figure 14 Description Panel Core Front 4 Panel Core Rear 5 Panel Input Front 6 Panel Input Rear 7 Panel Output Front 8 Panel Output Rear 9 Panel Side 10 Screw, M10 11 Flat Washer, M10 12 Split Washer, M10 13 Screw Cap Liebert® eXL™ 24 4 4 9 6 Installation Drawings Figure 15 Cabling for single input configuration Note 1 INPUT CORE CORE INPUT CORE CORE OUTPUT/BYPASS OUTPUT/BYPASS NOTES 1. 24" (610) minimum clearance above unit required for air exhaust. 2. Top and bottom cable entry available through removable access plates. Remove punch to suit conduit size and replace. 3. All wiring is to be in accordance with national and local electrical codes. 4. See Table 13 and 14 for cable sizing 5. Connection between the rectifier and bypass busbars are supplied by others. 6. Based on NEC 408.56 minimum spacing, all live parts, including lugs, must be at least 1 inch (25.4mm) from any other live part from a different phase or the chassis frame. If lug stacking is required, the method of stacking and required minimum spacing is the responsibility of the installing contractor and authority having jurisdiction. See Figures 8- 10 for busbar details. Figure 16 Optional Input Contact Isolator Board Table 6 No Customer Connection Input Contact Isolator Board control wiring connections Input Contact 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J51 2 3 4 1. 2. 3. 4. 5. 6. Customer control wiring connection points are terminals 1 through 16 (see Table 6). Customer provided normally open dry contacts for user alarm messages. All control wiring (by others) must be run separate from power wiring. Signal voltage: 100mA @ 12VDC. Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded cable. All wiring must be in accordance with national and local electrical codes. 25 5 6 7 8 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Liebert® eXL™ Installation Drawings Figure 17 Control wiring, Programmable Relay Board 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J71 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J72 1 2 3 1 2 3 4 5 6 7 8 9 10111213141516 J73 J74 1. 2. 3. 4. 5. 6. Customer control wiring connection points are terminals 1 through 15. (Pin 16 not used on J71, J72, and J73.) Programmable Relay Board option includes eight signal channels with two Form-C dry contacts per channel (see Table 7). All control wiring (by others) must be run separate from power wiring. Contact ratings: 1A @ 30VDC or 125VAC @ 0.45A Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded cable. All wiring must be in accordance with national and local electrical codes. Table 7 Terminal Block Programmable Relay Board pinout CH1 J71 CH2 CH3 J72 CH4 CH5 CH6 J73 J74 Pin No. Common Normally Closed Normally Open A 1-3 1 2 3 B 4-6 4 5 6 A 7-9 7 8 9 B 10-12 10 11 12 A 13-15 13 14 15 B 1-3 1 2 3 A 4-6 4 5 6 B 7-9 7 8 9 A 10-12 10 11 12 B 13-15 13 14 15 A 1-3 1 2 3 B 4-6 4 5 6 Channel CH7 CH8 A 7-9 7 8 9 B 10-12 10 11 12 A 13-15 13 14 15 B 1-3 1 2 3 Note: Pin 16 not used on J71, J72, and J73. Liebert® eXL™ 26 Specifications 5.0 Table 8 SPECIFICATIONS Liebert eXL UPS specifications Model Size 625-800kVA Input Parameters Input Voltage to Rectifier, VAC Input Voltage to Bypass, VAC Input Voltage Range, VAC Input Frequency, Hz Permissible Input Frequency Range, Hz Reflected Input THDi, Nominal Voltage, Full Load, % Power Walk-In, sec Battery & DC Parameters Battery Type Nominal Battery Bus, VDC Battery Float Voltage, VDC Minimum End of Discharge Voltage, VDC DC Ripple Voltage in Float & Const V Ch. Mode, % Temperature Compensated Battery Charging Output Parameters Inverter Type Output Power, kW Output Voltage, VAC Output Voltage Regulation, % Output Voltage Regulation (50% Unbalanced Load) Output Frequency, Hz Output Frequency Regulation, % Output THDv Linear Load at Nominal Voltage, % Output THDv at Nominal Voltage Including a 100kVA Non-Linear Load per EN 62040-3, % Capacity to Handle High Crest Factor Load Capacity to handle Step Load, % Step Load Transient Recovery (linear loads), % Unbalance Loads Current Capacity Load Power Factor Supported (Without Derating) Voltage Displacement, ° (Electrical Degree) Overload Conditions, % FL Physical Parameters and Standards, in (mm) Width, With Static Bypass Depth Height Weight, Unpackaged, lb. (kg) approximate with Static Bypass (SMS) Maximum Heat Dissipation, Full Load, BTU/hr Cooling Air, CFM Color Front Door Opening (for serviceability) Degree of Protection for UPS Enclosure Minimum Clearance, Top, in (mm) Minimum Clearance, Back, in (mm) Minimum Clearance, Sides, in (mm) Location of Cable Entrance 27 480V 3-phase, 3-wire 480V 3-phase, 3-wire +10% to -30% 60 55 to 65 <5% 1 to 30 (selectable) in 1 sec. Increment VRLA (Valve Regulated Lead Acid) or FLA (Flooded Lead Acid) 480V 540V 384V (for VRLA / Flooded Lead Acid) <1 (RMS value) < 3,4% Vpp Optional (with temperature probe) IGBT-based Sine Wave PWM Controlled 625 | 750 | 800 480V 3-ph, 3-wire < 1% (3-phase RMS average) < 2% (3-phase RMS average) 60 ± 0.1 <3% 6% (max) 3:1 0-100 or 100-0 IEC 62040-3, Section 5.3.1 Figure 1 100% of nominal phase current 0.7 Leading to 0.7 Lagging 120° ±1° (with 50% unbalanced load) See Figures 18, 19 and 20 123.6 (3140) 33.5 (850) 76.7 (1950) 5735 lb (2601kg) 76,000 | 91,000 | 96,000 <4,800 Black (ZP-7021) 90° IP 20 (with and without front door open) 24 (610) 0 0 Top or Bottom Liebert® eXL™ Specifications Table 8 Liebert eXL UPS specifications (continued) Model Size 625-800kVA Standards and Conformities Environmental Parameters Storage Temperature Range, °F (°C) Operating Temperature Range, °F (°C) Relative Humidity Maximum Altitude Above MSL, ft (m) UL 1778, 4th Ed. CSA 22.2 107.3 FCC Part 15, Class A (with optional filters installed) IEC62040-2, Level 4, Criteria A ANSI C62.41, Category A3 &B3 ISTA WEEE -13 to 158 (-25 to 70) 32°F to 95°F (0°C to 35°C) at full rated load 1.5% maximum kW / degrees C derating up to 50°C 122°F (50°C) absolute maximum with derating 95% or less Non-Condensing (Operating and Non-Operating) 4920 (1500) (as per IEC 62040/3) - 1% Maximum kW derate / 328 rise between 4921-9842 (100m rise between 1500-3000m) Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions without side panels. Depth dimensions include the front door and rear panel. Table 9 Current ratings—rectifier input UPS Rating kVA kW Voltage VAC Nominal Current Maximum Current 625 625 480 779 818 750 750 480 935 982 800 800 480 995 1044 Table 10 Current ratings—bypass input UPS Rating kVA kW Voltage VAC Nominal Current 625 625 480 752 750 750 480 902 800 800 480 962 Table 11 Current ratings—output UPS Rating kVA kW Voltage VAC Nominal Current 625 625 480 752 750 750 480 902 800 800 480 962 Table 12 Current ratings—DC source UPS Rating kVA kW Voltage VAC Nominal Current 625 625 480 1624 750 750 480 1949 800 800 480 2079 Liebert® eXL™ 28 Specifications Notes on Tables 1. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered non-continuous). 2. The rectifier overload current is controlled by the input current limit setting, which is adjustable from 25 to 200% (default:125%). 3. For breaker coordination while the module is overloaded, see the current versus time values on the overload curves. 4. Nominal battery voltage is shown at 2.0 volts/cell. 5. DC Source current based at 401VDC. 29 Liebert® eXL™ Liebert® eXL™ 30 100% 0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 Continuous 110% 631.1 106%: 15005 secs 324.8 120% 194.7 120.0 130% 75.9 49.0 140% 32.4 21.8 10.4 % Load 150% 14.9 160% 7.3 5.2 170% 3.8 2.8 180% 2.1 1.5 190% 1.2 0.9 200% 0.2 Specifications Figure 18 Inverter overload data Time (sec) Time (sec) 31 100% 0.0 100.0 200.0 300.0 400.0 500.0 600.0 700.0 Continuous 341.0 694.2 110% 106%: 16506 secs 120% 204.5 126.0 130% 79.6 51.5 140% 34.0 22.9 10.9 % Load 150% 15.6 160% 7.7 5.5 170% 4.0 3.1 180% 2.3 1.7 190% 1.3 1.0 200% 0.2 Specifications Figure 19 Rectifier overload data Liebert® eXL™ Liebert® eXL™ 32 100% 0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0 500.0 110% 324.8 500.0 120% 194.7 120.0 130% 75.9 49.0 140% 32.4 21.8 10.4 % Load 150% 14.9 160% 7.3 5.2 170% 3.8 2.8 180% 2.1 1.5 190% 1.2 0.9 200% 0.2 Specifications Figure 20 Bypass overload data Continuous Time (sec) Specifications Table 13 Recommended conduit and cable sizes for use with 80% rated breakers Rectifier Input UPS Rating kVA kW 625 625 750 750 800 800 Bypass Input UPS Rating kVA kW 625 625 750 750 800 800 Output UPS Rating kVA kW Voltage VAC 480 480 480 Voltage VAC 480 480 480 Voltage VAC 625 625 750 750 800 800 Battery 480 480 480 UPS Rating kVA kW Voltage VAC 625 750 800 625 750 800 480 480 480 (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors (3) 3.5"C 3-600kcmil; #2/0AWG (4) 3.5"C 3-600kcmil; #2/0AWG (4) 3.5"C 3-600kcmil; #3/0AWG (4) 3.0"C 3-500kcmil; #4/0AWG (5); 3.0"C; 3-600kcmil; #4/0AWG (5); 3.0"C; 3-600kcmil; 250 kcmil (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors (2) 3.5"C; 3-750kcmil; #1/0AWG (3) 3.5"C; 3-600kcmil; #2/0AWG (4); 3.5"C; 3-600kcmil; #2/0AWG (3) 3.0"C; 3-600kcmil; #3/0AWG (4) 3.0"C; 3-500kcmil; #4/0AWG (5) 3.0"C; 3-600kcmil; #4/0AWG (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors (2) 3.5"C; 3-750kcmil; #1/0AWG (3) 3.5"C; 3-600kcmil; #2/0AWG (4) 3.5"C; 3-600kcmil; #2/0AWG (3) 3.0"C; 3-600kcmil; #3/0AWG (4) 3.0"C; 3-500kcmil; #4/0AWG (5); 3.0"C; 3-600kcmil; #4/0AWG (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors (6) 3.0"C; 2-600kcmil; #250kcmil (6) 3.0"C; 2-600kcmil; #250kcmil (7) 3.0"C 2-750kcmil; 350kcmil (7) 3.5"C 2-700kcmil; #400kcmil (7) 3.5"C 2-700kcmil; #400kcmil (8) 3.5"C 2-700kcmil; 600kcmil 1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 2. Recommended cables and conduits are based on breaker trip setting adjusted to the NEC 100 calculation of 125% continuous current (nominal current) plus 100% of non-continuous current (maximum current minus nominal current) listed in Tables 9 through 12. 3. Conduit size is based on FMC type conduit. 4. Emerson recommends that the site planner choose the appropriate cable type based on the particular installation requirements. 33 Liebert® eXL™ Specifications Table 14 Recommended conduit and cable sizes for use with 100% rated breakers Rectifier Input UPS Rating kVA kW Voltage VAC 625 625 480 750 750 800 800 (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors (3) 3.0"C 3-500kcmil; #2/0AWG (3) 3.0"C 3-600kcmil; #4/0AWG 480 (3) 3.0"C 3-500kcmil; #2/0AWG (3) 3.0"C 3-600kcmil; #4/0AWG 480 (3); 3.5"C 3-600kcmil; #3/0AWG (4) 3.0"C 3-500kcmil; 250 kcmil Bypass Input UPS Rating kVA kW Voltage VAC 625 625 750 800 (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors 480 (2) 3.0"C 3-500kcmil; #1/0AWG (2) 3.5"C 3-750kcmil; #3/0AWG 750 480 (3) 3.0"C 3-500kcmil; #2/0AWG (3) 3.0"C 3-600kcmil; #4/0AWG 800 480 (3) 3.0"C 3-500kcmil; #2/0AWG (3) 3.0"C 3-600kcmil; #4/0AWG Output UPS Rating (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit kVA kW Voltage VAC Copper Conductors Aluminum Conductors 625 625 480 (2) 3.0"C 3-500kcmil; #1/0AWG (2) 3.5"C 3-750kcmil; #3/0AWG 750 750 480 (3) 3.0"C 3-500kcmil; #2/0AWG (3) 3.0"C 3-600kcmil; #4/0AWG 800 800 480 (3) 3.0"C 3-500kcmil; #2/0AWG (3) 3.0"C 3-600kcmil; #4/0AWG Battery UPS Rating (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit kVA kW Voltage VAC Copper Conductors Aluminum Conductors 625 625 480 (5) 3.0"C 2-600kcmil; #250kcmil (6) 3.0"C 2-600kcmil; #400kcmil 750 750 480 (5) 3.0"C 2-600kcmil; #250kcmil (6) 3.0"C 2-600kcmil; #400kcmil 800 800 480 (6) 3.0"C 2-600kcmil; 350kcmil (7) 3.5"C 2-700kcmil; 600kcmil 1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 2. Recommended cables and conduits are based on breaker trip setting adjusted to the maximum rated current for the rectifier input and the nominal current for the bypass and output listed in Tables 9 through 12. 3. Conduit size is based on FMC type conduit. 4. Emerson recommends that the site planner choose the appropriate cable type based on the particular installation requirements. Liebert® eXL™ 34 Specifications Table 15 Recommended lug sizes Cable Size T&B Copper One Hole T&B Copper Two Hole T&B Aluminum One Hole T&B Aluminum Two Hole #8AWG 54930BE 54850BE 60104-TB — #6AWG 54905BE 256-30695-868 60109-TB — #4AWG 54906BE 256-30695-733 60114-TB — #2-3AWG 54942BE 54811BE 60120 — #1AWG 54947BE 54857BE 60126 — #1/0AWG 54950BE 256-30695-593 60132 — #2/0AWG 54951BE 54862BE 60138 60238 #3/0AWG 54965BE 54864BE 60144 60244 #4/0AWG 54970BE 54866BE 60150 60250 250kcmil 54913BE 54868BE 60156 60256 300kcmil 54914BE 54870BE 60162 60262 350kcmil 54915BE 54872BE 60165 60267 400kcmil 54916BE 54874BE 60168 60269 500kcmil 54918BE 54876BE 60171 60273 600kcmil 54920BE 54878BE 60176 60275 750kcmil 54922BE 54880BE 60178 60277 (700kcmil) Table 16 Recommended torque values Grade 5 Steel: Unified Thread System Torque, lbf.*in. Fastener Finish Size 1/4 5/16 3/8 7/16 1/2 9/16 Class 8.8 Steel: Metric Thread System Torque, N*m Plain Steel Zinc Plating Fastener Finish Plain Steel Zinc Plating Threads/ Inch, Tpi No Washer/ Flat Washer No Washer/ Flat Washer Size Thread Pitch, Tp No Washer/ Flat Washer No Washer/ Flat Washer 20 101 91 0.8 6.1 5.5 28 116 104 0.5 6.9 6.2 18 209 188 1 10 9 24 231 208 0.75 11 10 16 370 333 1.25 25 23 24 420 378 1 27 24 14 593 534 1.5 50 45 20 662 596 1.25 53 47 13 904 814 1.75 87 78 20 1,020 918 1.25 95 86 12 1305 1,175 2 139 125 18 1456 1310 1.5 151 136 M5 M6 M8 M10 M12 M14 35 Liebert® eXL™ Technical Support / Service Web Site www.liebert.com Monitoring liebert.monitoring@emerson.com 800-222-5877 Outside North America: +00800 1155 4499 Single-Phase UPS & Server Cabinets liebert.upstech@emerson.com 800-222-5877 Outside North America: +00800 1155 4499 Three-Phase UPS & Power Systems 800-543-2378 Outside North America: 614-841-6598 Environmental Systems 800-543-2778 Outside the United States: 614-888-0246 Locations While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2014 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. ® Liebert is a registered trademark of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. United States 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco (PD) Italy +39 049 9719 111 Fax: +39 049 5841 257 Asia 29/F, The Orient Square Building F. Ortigas Jr. Road, Ortigas Center Pasig City 1605 Philippines +63 2 687 6615 Fax: +63 2 730 9572 SL-26025_REV1_05-14 Emerson Network Power Liebert www.emerson.com www.EmersonNetworkPower.com
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