Meridian Bin Fill Conveyor Operators Manual Operator
User Manual: Meridian-Bin-Fill-Conveyor-Operator-Manual
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PRODUCT WARRANTY REGISTRATION FORM - BIN FILL CONVEYOR WARRANTY REGISTRATION This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery. Please mail or fax the completed form for validation of the equipment registration. Customer’s Name__________________________________________________ Address _________________________________________________________ City, State, Postal Code_________________________, _______, ___________ Phone Number (_______) _______- ___________ PRODUCT INFORMATION Conveyor Model #___________ S e r i a l N u m b e r # _______________________ Cut Here to Remove Page DEALER INSPECTION REPORT ____Conveyor frame raises and lowers properly ____All guards/shields installed correctly ____Conveyor belt properly aligned ____All safety signs installed and legible ____Conveyor belt properly tensioned ____Reflectors in place and clean ____Conveyor drive belts properly tensioned ____Safety and operating instructions reviewed ____Unit lubricated where necessary ____Inspect customer’s hitch for 1-7/8” ball ____Air pressure correct in tires ____Verified the receipt of all options ordered ____Raise and lower A-frame I have thoroughly instructed the buyer on the above-described equipment, including review of the Operator’s Manual content, equipment care, adjustments, operational use, safety procedures, and applicable warranty policy. Dealer/Company Name____________________________________ City, State, Postal Code _________________________, _________, ______________ Dealer’s Signature______________________________________ Date ____/____/______ The above equipment and Operator’s Manual have been received by me, and I have been thoroughly instructed as to care, adjustments, safe operation, and applicable warranty policy. Owner’s Signature_____________________________________ Date ____/____/_______ 2902 Expansion Blvd. Storm Lake, Iowa 50588 Phone: 800-437-2334 Fax: 712-732-1028 Email: iowa_warranty@meridianmfg.com 3 2902 Expansion Blvd. Storm Lake, IA 50588 Phone: 712-732-1780 Fax: 712-732-1028 CERTIFICATE OF ORIGIN BIN FILL CONVEYOR LICENSING INFORMATION DEALER : ___________________________Business ___________________________Contact ___________________________Address ___________________, ___ _____City, State, Zip Date: ____/___/_______ SOLD TO : ___________________________Business ___________________________Contact ___________________________Address ___________________, ___ _____City, State, Zip CONVEYOR MODEL # _________________________________________________________ Cut Here to Remove Page CONVEYOR SERIAL # __________________________________________________________ Bin Fill Conveyors models. SL-E-55 (55 foot) SL-E-65 (65 foot) SL-E-75 (75 foot) SL-H-55 (55 foot) SL-H-65 (65 foot) SL-H-75 (75 foot) 5 IMPORTANT INFORMATION SERIAL NUMBER LOCATION Please provide the serial number of your Meridian Conveyor when ordering parts or requesting service or other information. The serial number plates are located where indicated. Please record the numbers in the space provided below for easy reference. SL-E(H)-55 BF-001 Model Number: ___________________________ Serial Number: ____________________________ PATENT INFORMATION Meridian continuously enhances its product offering through product improvements and new product innovations. Marketplace feedback, technological innovation, new materials and manufacturing methods, and a philosophy of continuous improvement constantly challenge the company to develop new and better ways of addressing market needs. Meridian is committed to innovation and reinvestment and as a result, the company maintains a portfolio of patents and intellectual property. For more information on our patents please see our website: www.meridianmfg.com/patents 7 CONTENTS 1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.1 Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.3 Owner/Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.4 Ownership Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.5 End of Life Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.6 Reporting Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.0 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.1 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.2 Equipment Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.3 Safety Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.4 Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.5 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.6 Transport Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.7 Pre-operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.8 Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.9 Electrical and Hydraulic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.10 Storage Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.11 Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.12 Lock-Out or Tag-Out Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.13 Sign-Off Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.0 SAFETY SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.1 Safety Sign Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.2 How to Install Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.3 Decal Locationsw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4.1 Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4.2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4.3 Bolt Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.3.1 Bolt Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4.3.2 Grade Markings Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 5.0 CONVEYOR COMPONENT NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.0 ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.1 Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.2 Unloading Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.3 Assemble the Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6.4 Tensioning Conveyor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 6.5 Adjust Conveyor Belt Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 6.6 Initial Conveyor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 6.7 Final Check and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 7.0 TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.1 General Towing Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.2 Maximum Towing Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.3 Inspection Before Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.4 Safety Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.5 Bystanders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.6 Connection to Tow Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 8.0 PRE-OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 8.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 8.2 Machine Break-In Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 8.2.1 Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 8.2.2 Inspections for 1/2, 5, and 10 Hours . . . . . . . . . . . . . . . . . . . . . . 28 8.3 Daily Pre-Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 8 9.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 9.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 9.2 Before Each Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 9.3 Conveyor Belt Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 9.4 Raising and lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 9.4.1 Hydraulic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 9.4.2 Hydraulic Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 10.0 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 10.1 Storage Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 10.2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 10.3 Placing in Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 10.4 Removing from Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 11.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 11.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 11.1.1 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 11.1.2 Lock-Out or Tag-Out Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 33 11.2 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 11.3 Replace or Tighten Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 11.3.1 Adjusting Drive Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . 34 11.3.2 Replacing Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 11.4 Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 10.4.1 Daily (8 Hours) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 10.4.2 Weekly (50 Hours) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 10.4.3 Annually (400 Hours) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 11.5 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 11.5.1 Tire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 11.5.2 Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 11.6 Welding Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 11.7 Wheel Bolt Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 36 11.8 Conveyor Service Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 12.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 12.1 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 13.0 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 13.1 Warranty Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 14.0 PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 14.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 14.2 Disposal of Equipment at End of Useful Life . . . . . . . . . . . . . . . . . . . . . 41 14.3 Bin Fill Conveyor, Complete (55’, 65’, 75’) . . . . . . . . . . . . . . . . . . . . . . 42 14.4 Bin Fill Conveyor Sub-assembly (55’, 65’, 75’) . . . . . . . . . . . . . . . . . . . . 44 14.5 Tube Center Assembly (55’, 65’, 75’) . . . . . . . . . . . . . . . . . . . . . . . . . 46 14.6 Arm Scissor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 14.6.1 A-Frame, Lower (55’, 65’, 75’) . . . . . . . . . . . . . . . . . . . . . . . . . 48 14.6.2 Arm Scissor Assembly, Bottom (55’, 65’) . . . . . . . . . . . . . . . . . . . 49 14.6.3 Arm Scissor Assembly, Bottom (75’) . . . . . . . . . . . . . . . . . . . . . . 50 14.6.4 Arm Scissor Assembly, Top (55’, 65’) . . . . . . . . . . . . . . . . . . . . . 51 14.6.5 Arm Scissor Assembly, Top (75’) . . . . . . . . . . . . . . . . . . . . . . . 52 14.7 Hub, Spindle, Tire, and Rim Assembly (55’, 65’, 75’) . . . . . . . . . . . . . . . . . 53 14.8 Tube Assembly with Ends (55’, 65’, 75’) . . . . . . . . . . . . . . . . . . . . . . . 54 14.9 Receiving End (55’ 65’ 75’) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 14.10 Discharge End (55’, 65’, 75’) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 14.11 Tension System Assembly (55’, 65’, 75’) . . . . . . . . . . . . . . . . . . . . . . 60 9 1.0 1.1 INTRODUCTION CONGRATULATIONS Congratulations on your choice of a Meridian Conveyor. This conveyor has been designed and manufactured to meet the exacting standards for such equipment in the agricultural industry and will keep your seed delivery system at optimum efficiency. to read this manual and to train all operators before they start working with the conveyors. Follow all safety instructions as provided in this manual. Keep this manual accessible for easy reference. Call your Meridian dealer if you need assistance, information, or additional copies of the manuals. Safe, efficient, and trouble‑free operation of your conveyor requires that you and anyone else who will be operating or maintaining the site, read and understand the Safety, Operation, Maintenance, and Troubleshooting information contained within this manual. The information, specifications, and illustrations in this manual are those in effect at the time of printing. We reserve the right to change specifications, or design, at any time without notice. This manual covers the start-up procedures, operating procedures and maintenance of the conveyor designed by Meridian. Use the Table of Contents as a guide to locate required information. 1.4 OWNERSHIP CHANGES 1.2 INTENDED USE This 55’, 65’, and 75’ conveyors are designed to elevate grain into a bin. It is not intended to convey any other product, such as fertilizer. If any of the equipment associated with this conveyor changes ownership, then the new owner(s) must be given all applicable documentation associated with all the components/equipment on the site. The new owners need to notify the individual manufactures of the ownership change so that updates to product, or documentation, can be forwarded to the new owner(s). This should be done even if the equipment is out of warranty because many manufacturers supply update notifications as long as they have valid ownership information. 1.5 END OF LIFE DISPOSAL When a piece of equipment, or one of its components, reaches its end of life usability, then dispose of the device in accordance with all local, state, and federal laws and regulations. WARNING 1.3 OWNER/OPERATOR It is the responsibility of the owner or operator to read this manual and to train all other operators before they start working with the conveyor. Follow all safety instructions exactly. Safety is everyone’s business. By following recommended procedures, a safe working environment is provided for the operator, bystanders, and the area around the work site. Untrained operators are not qualified and must not operate the conveyor. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the conveyor. It is the responsibility of the owner or operator 10 DO NOT use an entire assembly, or even a component of an assembly, for anything other than the manufacture’s original intended use. Not only is the warranty voided, but the component can fail in the unintended application creating a hazard to the conveyor and the personnel using that conveyor. 1.6 REPORTING HAZARDS If any of the equipment associated with this conveyor appears to pose a hazard, then it is the duty of the individual to report it immediately. If the hazard is the conveyor, then the manufacture and site manager must be notified. If the hazard is a process, then the site manager must be notified. Unreported hazards can lead to serious injury, or death, to personnel. 2.0 SAFETY SAFETY ALERT SYMBOL This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! The Safety Alert symbol identifies important safety messages on the Meridian equipment and in the manuals. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message. WHY IS SAFETY IMPORTANT TO YOU? 3 Big Reasons • Accidents Disable and Kill • • Accidents Cost • • Accidents Can Be Avoided • SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, and CAUTION with the safety messages. The appropriate signal word for each message has been selected using the following guidelines: CAUTION CAUTION - Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. WARNING WARNING - Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. DANGER DANGER - Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded. If you have any questions not answered in this manual, require additional copies of the manual, or the manual is damaged, please contact your dealer or Meridian Manufacturing, Inc. 2902 Expansion Blvd., Storm Lake, Iowa, 50588, toll free 1-800-437-2334, phone (712) 732-1780, or fax (712) 732-1028. 11 YOU are responsible for the SAFE operation and maintenance of your Meridian conveyor. YOU must ensure that you and anyone else who is going to operate, maintain, or work on the site be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will take you step-by-step through your working day and alert you to all good safety practices that should be adhered to while operating the conveyor. Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a working part of your safety program. Be certain that EVERYONE operating this conveyor is familiar with the recommended operating and maintenance procedures and follow all the safety precautions. Most accidents can be prevented. Do not risk injury or death by ignoring good safety practices. • • • • • • 12 2.1 GENERAL SAFETY 1. 2. ave a first aid kit available for use H should the need arise and know how to use it. 3. ave a fire extinguisher available for H use should the need arise and know how to use it. 4. A person who has not read and understood all operating and safety instructions is not qualified to operate the conveyor. An untrained operator exposes himself and bystanders to possible serious injury or death. Always be and stay alert to any possible unsafe operating or maintenance procedures or conditions. Do not modify the conveyor in any way. Unauthorized modification may impair the function and/or safety of the components and systems and could affect the life of the conveyor, possibly invalidating the warranty coverage. Do not allow riders on the conveyor when it is moving. 5. When working around or operating this conveyor, wear appropriate personal protective equipment. This list includes but is not limited to: Conveyor owners must give operating instructions to operators and employees before allowing them to operate the conveyor, and then annually thereafter per OSHA (Occupational Safety and Health Administration) regulation 1928.57. The most important safety feature on this conveyor is a SAFE operator. It is the operator’s responsibility to read and follow ALL Safety and Operating instructions in the manual. Most accidents can be avoided. Read and understand the Operator’s Manual for all safety signs before operating or maintaining the conveyor. • A hard hat • Protective shoes with slip resistant soles • Protective goggles, glasses, or face shield • Heavy gloves and protective clothing • Respirator o not allow long hair, loose fitting D clothing, or jewelry around the conveyor as it can be caught in moving parts. 6. 7. Install and secure all guards before starting the conveyor. 8. STOP Stop the conveyor and wait for all moving parts to stop before servicing, repairing, adjusting, loading, filling, or unplugging. 9. WARNING do not operate signed by date Establish a lock-out or tag-out policy for the work site. Be sure all personnel are trained in and follow all procedures. Lock-out or tag-out all power sources before working around the conveyor. Improper operation, lubrication, maintenance or repair of this conveyor can be dangerous and could result in injury or death. 10. Clear the area of people, especially small children, before starting. Think SAFETY! Work SAFELY! 11. Review safety related items annually with all personnel who will be operating, using, or maintaining the conveyor. 2.2 EQUIPMENT SAFETY GUIDELINES 1. Safety of the operator and bystanders is one of the main concerns in designing and developing a conveyor. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury or death, study the following precautions and insist those working with you, or for you, follow them. 2. In order to provide a better view, certain photographs or illustrations in this manual may show an assembly with a safety shield removed. However, the conveyor should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use. 3. Never use alcoholic beverages, or sedative drugs, while operating this conveyor. Consult your doctor about operating this conveyor while taking prescription medications. 4. Under no circumstances should young children be allowed to work with this conveyor. Do not allow persons to operate or assemble this conveyor until they have read this manual and have developed a thorough understanding of the safety precautions and how the conveyor works. Review the safety instructions with all users annually. 5. This conveyor is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible, properly trained, and physically able person familiar with farm machinery and trained in this conveyor’s operations. If the elderly are assisting with farm work, their physical limitations need to be recognized and accommodated. 6. Never exceed the limits of the conveyor. If its ability to do a job, or to do so safely, is in question - DO NOT TRY IT. 7. Do not modify the conveyor in any way. Unauthorized modification may result in serious injury or death and may impair the function and life of the conveyor. 8. In addition to the design and configuration of this conveyor, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the conveyor. Also refer to safety messages and operation instruction in manuals for the auxiliary equipment. Make sure all Safety Signs are affixed to the auxiliary equipment. 2.3 SAFETY TRAINING 1. Safety is a primary concern in the design and manufacture of our conveyor. Unfortunately, our efforts to provide a safe conveyor can be cancelled by a single careless act of an operator or bystander. 2. In addition to the design and configuration of conveyor, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of this conveyor. 3. The best safety feature is an informed, careful operator. It is the operator’s responsibility to read and comply with ALL Safety and Operating instructions in the manual. Accidents can be avoided. 4. Working with unfamiliar conveyor can lead to injuries. Read this manual, as well as the manual for any auxiliary equipment, before assembling or operating to acquaint yourself with the conveyor. If this conveyor is used by any person other than yourself, it is your responsibility to make certain that the operator reads and understands the operator’s manuals and is instructed in safe and proper use. 5. Know your controls and how to immediately stop the, conveyor belt, and any other auxiliary equipment in an emergency. Read this manual and the one provided with all auxiliary equipment. 6. Train all new personnel and review instructions frequently with employees. Be certain only a properly trained and physically able person will operate the conveyor. A person who has not read and understood all operating and safety instructions is not qualified to operate the conveyor. An untrained operator exposes himself and bystanders to possible serious injury or death. 13 2.4 SAFETY SIGNS Refer to the Safety Signs (Section 3.0) for safety information. 2.5 ASSEMBLY INSTRUCTIONS Refer to the Assembly section (Section 6.0) for safety information. 2.6 TRANSPORT SAFETY Refer to the Towing section (Section 7.0) for safety information. 2.7 PRE-OPERATING INSTRUCTIONS Refer to the Pre-Operating section (Section 8.0) for safety information. 2.8 OPERATING SAFETY Refer to the Operation section (Section 9.0) for safety information. 2.9 ELECTRICAL AND HYDRAULIC SAFETY Refer to the Operation section (Section 9.0) for safety information. 2.10 STORAGE SAFETY Refer to the Storage section (Section 10.0) for safety information. 2.11 MAINTENANCE SAFETY Refer to the Maintenance section (Section 11.0) for safety information. 2.12 LOCK-OUT OR TAG-OUT SAFETY Refer to the Maintenance section (Section 11.0) for safety information. 14 2.13 SIGN-OFF FORM Meridian follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Meridian Manufacturing conveyor must read and clearly understand ALL Safety, Operating, and Maintenance information presented in this manual. Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your conveyor. We believe an untrained operator is unqualified to operate this conveyor. A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the conveyor have read and understand the information in the Operator’s Manual and have been instructed in the operation of the conveyor. Do not allow anyone to operate this conveyor until such information has been reviewed. Annually review this information before the season start-up. SIGN-OFF FORM Date Employee’s Signature Employer’s Signature 15 3.0 3.1 SAFETY SIGNS SAFETY SIGN LOCATIONS The types of safety signs and locations on the conveyor are shown in the following pages. Good SAFETY AWARENESS requires that you familiarize yourself with the various safety signs, the type of warning and the area, or a particular function related to that area. 3.3 DECAL LOCATIONS 1. Product Serial Number Decal (#19984) SL-E(H)-55 BF-001 2. CAUTION — Read and Understand (#19934) CAUTION 1. AR N I NG If safety signs have been damaged, removed, become illegible, or parts replaced without signs, new signs must be applied. 2. Replacement parts that displayed a safety sign should also display the current sign. 3. Replacement safety signs (labels) are available from your authorized Dealer Parts Department or the factory at no cost. 3.2 HOW TO INSTALL SAFETY SIGNS 1. Be sure the installation area is clean and dry. 2. Be sure temperature is above 50°F (10°C). 3. Determine exact position before you remove the backing paper. 4. Remove the smallest portion of the split backing paper. 5. Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place. 6. Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place. 7. Small air pockets can be pierced with a pin and smoothed out using a piece of sign backing paper. • Read and understand the Operator’s Manual before using. Review safety instructions annually. • Stop engine, remove ignition key, and wait for all moving parts to stop before servicing, repairing, adjusting, loading, filling, or unplugging. • Keep working area clean and free of debris to prevent slipping or tripping. • Do not allow riders on the trailer or frame when transporting. • Only enter seed compartment when it is empty. • Keep hands, feet, hair, and clothing away from moving parts. • Do not place hands, arms, or body between seed box and frame or lid to prevent pinching or crushing. Components can move unexpectedly. • Do not place hands, fingers, or arms between unloading auger tube segments when placing in unloading configuration. • Stay away from overhead power lines. Electrocution can occur without direct contact. • Install and secure all guards before starting. • Use care when climbing on frame or ladder to prevent slipping or falling. • Do not smoke when refuelling or working around machine. • Fasten frame securely to trailer before transporting. • In two compartment seed tenders, always empty Compartment 2 first to prevent an unbalanced load. An unbalanced load can cause hitch to upend. 19934 3. WARNING — Read and Understand (#1654) WARNING To Prevent Serious Injury or Death: • Avoid unsafe operation or maintenance. • Do not operate or work on this machine without reading and understanding the operator’s manual. • If manual is lost, contact your nearest dealer for a new manual. 4. DANGER: Electrocution Hazard (1656-01) DANGER ELECTROCUTION HAZARD To prevent serious injury or death from electrocution: Stay away from overhead power lines when transporting or raising the machine. This machine is not grounded. Electrocution can occur without direct contact. 1656-01 16 5. DANGER: Upending Hazard (1655-00-01) DANGER UPENDING HAZARD The intake end of the machine must always have downward weight. Always test it before releasing it from the vehicle or holddown. Lift the intake slowly and keep it no higher than the tractor tow bar when attaching or releasing it. Immediately lower the machine to transport position before moving. Failure to do so will cause upending, which will result in serious injury or death. 1655 17 4.0 4.1 SPECIFICATIONS OVERALL SPECIFICATIONS D C A B BF-003 Model Dimension 55’ SL-E(H)-55 65’ SL-E(H)-65 75’ SL-E(H)-75 4.2 Minimum Maximum A 320" (813 cm) 361” (917 cm) B 158” (401 cm) 291” (739 cm) C 121” (307 cm) 461” (1171 cm) D 163” (414 cm) 491” (1247 cm) A 355” (902 cm) 406” (1031 cm) B 256” (650 cm) 367” (932 cm) C 128” (325 cm) 494” (1255 cm) D 169” (429 cm) 525” (1334 cm) A 401” (1019 cm) 495” (1257 cm) B 318” (808 cm) 401” (1019 cm) C 131” (323 cm) 553” (1404 cm) D 172” (437 cm) 583” (1480 cm) ELECTRICAL SPECIFICATIONS ELECTRICAL MOTOR SPECIFICATIONS CONVEYOR LENGTH 55’ 65’ 75’ 18 MOTOR SIZE AND VOLTAGE MOTOR PART NUMBER FULL LOAD AMPS 10HP 1PH 220V 18374 39.24 10HP 3PH 220V 18375 25 10HP 3PH 460V 18375 12.5 10HP 3PH 600V 18376 10 10HP 1PH 220V 18374 39.24 10HP 3PH 220V 18375 25 10HP 3PH 460V 18375 12.5 10HP 3PH 600V 18376 10 10HP 1PH 220V 18374 39.24 10HP 3PH 220V 18375 25 10HP 3PH 460V 18375 12.5 10HP 3PH 600V 18376 10 4.3 BOLT SPECIFICATIONS WARNING The torque value for bolts and capscrews are identified by their head markings. Replacing higher “Grade” bolts (Grade 8) with lower “Grade” bolts (Grade 5) will lead to conveyor failure and can result in injury or death. Always use replacement bolts with the same Grade markings as the removed bolt. 4.3.1 Bolt Torque Values Torque figures indicated above are valid for nongreased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise instructed in this manual. When using locking elements, increase torque values by 5%. Bolt Diameter “A” SAE Grade 2 N·m (ft-lbs) SAE Grade 5 N·m (ft-lbs) SAE Grade 8 N·m (ft-lbs) 1/4" 8 (6) 12 (9) 17 (12) 5/16" 13 (10) 25 (19) 36 (27) 3/8" 27 (20) 45 (33) 63 (45) 7/16" 41 (30) 72 (53) 100 (75) 1/2" 61 (45) 110 (80) 155 (115) 9/16" 95 (70) 155 (115) 220 (165) 5/8" 128 (95) 215 (160) 305 (220) 3/4" 225 (165) 390 (290) 540 (400) 7/8" 230 (170) 570 (420) 880 (650) 1" 345 (225) 850 (630) 1320 (970) 4.3.2 Grade Markings Chart Grade 2 Low or Medium Carbon Steel No Marking Grade 5 Medium Carbon Steel Quenched and Tempered 3 Radial Lines Grade 8 6 Radial Lines Medium Carbon Alloy Steel, Quenched and Tempered 19 5.0 CONVEYOR COMPONENT NOMENCLATURE HOPPER TUBE STRUCTURE SUPPORT CABLES SCISSOR LIFT RECEIVING END DISCHARGE HOOD BF-002 The end of the conveyor that would be connected to a towing vehicle is the back, or Rear, end of the conveyor. The Hopper is located at the rear end of the conveyor where the grain is deposited from the transport vehicle. The Discharge Hood is the upper end of the conveyor and is considered the Front end of the conveyor. When standing at the hopper end, facing toward the front end of the conveyor, the side to the left is considered the Left Side of the conveyor. The side to the right is considered the Right Side of the conveyor. The frame that has the lift cylinders and trailer tires is called the Scissor Lift. 20 6.0 ASSEMBLY INSTRUCTIONS 6.1 REQUIRED TOOLS AND EQUIPMENT 1. Remove the upper section from the truck using lifting straps. The following are the minimum tools that are required to assemble the conveyor: • 1/2” Impact wrench 2. Place one long strap over the hopper end of the tube structure of the lower section and attach it to the lifting unit. • 1/2” Torque wrench • A t least one lifting strap at least 9 ft. long and rated for at least 5,000 lbs. • A t least one lifting strap at least 12 ft. long and rated for at least 5,000 lbs. • T wo lifting units (forklifts, cranes, front end loaders, etc.) with a minimum lifting capacity of 5,000 lbs. each • 1 /4 inch stranded cable or equivalent rope to feed the belt through the conveyor tube (the length should be 5’ longer the length of the conveyor). 3. Place a second strap around the scissor lift and over the tube structure and attach it to the lifting unit. 4. Lift the lower section until the load has cleared the truck bed. Pull the truck away and lower the load toward the ground. 5. Install the wheels and tires. Lower this section to the ground. 6. Disconnect the straps. • String or twine used to feed the cable through the conveyor tube (the length should be 5’ longer the length of the conveyor). • Wrench and socket set • Needle nose pliers • Mechanics wire 6.2 UNLOADING INSTRUCTIONS The conveyor will be shipped in two sections. The lower portion (bottom end) will include everything except the upper end of the conveyor tube, the conveyor belt, and the tires. The upper portion includes the upper end of the conveyor tube and the discharge hood. WARNING LIFTING HAZARD Review the following chart to determine the weight of the load before making the lifts in the next procedures. Failure to have a properly rated lifting device can cause the load to fall, resulting in property and/or person injury, even death. Approximate Load Weights Model Front (upper) End Rear (lower) End 55’ Hyd. 917 lbs (416 kg) 3110 lbs (1411 kg) 65’ Hyd. 1166 lbs (529 kg) 3109 lbs (1410 kg) 75’ Hyd. 1338 lbs (607 kg) 3322 lbs (1507 kg) 21 6.3 ASSEMBLE THE SECTIONS 1. Using properly rated lifting tools, raise the lifting frame to elevate the hopper end of the rear section until the conveyor tube is parallel with the ground. 2. Attach front and rear sections together. 5. Attach one end of the conveyor belting to the 1/4” cable or rope, using wire through the loops of the belt connector. a. Attach the second lifting unit to front section (1) and lift the section parallel to the ground. b. Align the front (1) and rear (2) sections. c. Before bolting the sections together, feed a cable or rope through both sections to install the delivery belt. d. Install bolts (3) and evenly tighten them to the torque specifications shown in the chart in this manual. Note: T he 75’ conveyor has an additional bracket that needs to be included when bolting the flanges together. This bracket supports the tension cables that support the front end of the conveyor. 3. Remove bolts (2) and discharge hood (1) to access the upper belt roller. 4. Open lower access cover (1) by releasing latches (2) on each side of the conveyor tube to access the lower belt roller. 22 6. Pull the conveyor belt into the tube structure with the cable or rope. 7. Feed the cable or rope back through the lower chamber of the conveyor tube. 8. Pull the conveyor belt back through the lower chamber so that both ends of the belt are accessible. 9. Using nuts (3), loosen the tension on springs (2) and slide belt tensioner unit (1) together enough to allow the ends of the belt to be connected. 10. Join the two ends of the belt together by feeding the plastic covered steel cable through the connector loops. Note: A n Allen wrench or small rod can be inserted to help align the loops while pushing the cable in from the opposite side. WARNING Spring Tension Hazard Compressed springs can contain enough energy to cause serious bodily injury and even death. Use extreme caution when working around springs that are compressed. 1. Turn adjusting nuts (3) clockwise toward springs (2) until the nut is snug against the spring. 11. Once installed, place a retainer washer on each end of the cable and crimp it in place to hold the cable. 2. Place a mark on the underside of the conveyor tube at the end of the spring near the adjusting nut. 3. Measure 1” (25 mm) from the mark toward the other end of the spring and make a second mark. 6.4 TENSIONING CONVEYOR BELT The belt tensioner section contains two springs to provide the appropriate amount of tension on the conveyor belt, and guarding against overtightening the belt, which can reduce belt service life. 4. Measure 1-1/2” (38 mm) from the original mark toward the other end of the spring and make a third mark. 5. The second and third marks are 1/2” (12 mm) apart and will locate the end of the spring when the belt is properly tensioned. Note: T hese two marks will provide reference points when making future belt tension checks. 6. Thread nuts (3) equal amounts to place approximately the same tension on each spring. 7. After nuts (3) move approximately 1” (25 mm) (and every 1” (25 mm) thereafter), move the discharge end of the conveyor up and down a few times to allow the tension system to slide out. 8. Tighten the belt until the ends of both springs (2) are between mark #2 and mark #3. 23 6.5 ADJUST CONVEYOR BELT TRACKING 1. Start the belt moving while listening for any unusual noises. Stop the conveyor immediately if unusual noises are heard. Note: T he upper and lower roller tracking adjustments for the belt are on both sides of the conveyor tube. 2. If necessary, remove discharge hood (1) by removing bolts (2). Open lower cover (1) by releasing latches (2). 5. Turn adjusting screws (2) to adjust the tracking of the belt. 6. Once the belt tracking is adjusted, tighten jam nuts (1). 7. Recheck the belt tension. 3. The belt should track in the middle of the top and bottom rollers, as shown. 8. Close the lower access cover and lock the latches in place. 4. Loosen jam nuts (1) on both sides of the conveyor tube. 9. If removed, reinstall the discharge hood. 24 6.6 INITIAL CONVEYOR ASSEMBLY Meridian Bin Fill Conveyors come mostly assembled. A minimum amount of tools are required to check the conveyor before the first use. Complete the Final Check and Testing in the next section to ensure all fasteners are tight and the conveyor assembly is ready to use. 6.7 FINAL CHECK AND TESTING All the items below must have the “Yes” column checked before operating the conveyor. If the line refers to an option item that is not installed on the conveyor being tested, then “n/a” should be placed on that line. ITEM TO CHECK YES NO All covers/shields are in place. Conveyor belt tracks in the center of the top roller. Conveyor belt tension is correct. Drive belt tension is correct. Bottom rubber scraper is in place. Bottom belt guide is installed. Hopper canvas is installed. Height support arm secures conveyor height properly. Electric drive motor functions properly (if equipped). Conveyor belt operates in the proper direction (electric motor option). Gasoline engine runs properly (if equipped). Engine oil at proper level (gasoline engine only). Touch up paint is applied where needed. All hazard labels are attached. Tires are properly inflated. 25 7.0 7.1 TOWING GENERAL TOWING SAFETY • E nsure your speed will enable an emergency stop. Keep speed to a minimum. Reduce speed prior to turns to avoid the risk of overturning. Avoid sudden uphill turns on steep slopes. SAFETY INSTRUCTIONS • Comply with local, state, and federal laws governing safety and conveyance of farm machinery on public roads. • E nsure all lights, reflectors, and other lighting requirements are installed and in good working condition. • Stay away from overhead power lines (minimum 10 feet). Electrocution can occur without direct contact. 7.3 INSPECTION BEFORE TOWING SAFETY INSTRUCTIONS • B e sure the conveyor is securely hitched to the towing vehicle and a retainer pin or padlock is used through the hitch. Always attach a safety chain between the hitch and the towing vehicle. • M ake sure the hitch and coupling on the towing vehicle are rated equal to or greater than the unit’s “gross vehicle weight rating” (GVWR). DANGER • Check the tires for tread wear, inflation pressure, and overall condition. • Inspect the hitch and coupling for wear or damage. DO NOT tow the conveyor using a defective hitch or coupling! • Make sure the lug nuts holding the wheels are tight (torque to specifications) and that none are missing. • When towing the conveyor on the highway, make sure the “Slow Moving Vehicle” placard is clearly visible. • Do not drink and drive. • • B e a safe and courteous driver. Yield to oncoming traffic in all situations, including narrow bridges, intersections, etc. Watch for traffic when operating near or crossing roadways. Do not allow anyone to stand between the tongue or hitch and the towing vehicle when backing up to the conveyor. 7.4 SAFETY CHAINS ELECTROCUTION HAZARD To prevent serious injury or death from electrocution: Stay away from overhead power lines when transporting or raising the machine. This machine is not grounded. Electrocution can occur without direct contact. 1656-01 • Plan your route to avoid heavy traffic. • Fully lower the lift frame before transporting. • U se approved accessory lighting, flags, or other warning devices to protect operators of other vehicles on the highway during daylight and nighttime transport. • When towing the conveyor on the road or highway, use flashing amber warning lights and/or a slow moving vehicle (SMV) identification emblem. 7.2 SAFETY INSTRUCTIONS • If the conveyor will be transported on a public highway, the safety chain must be attached to the tow vehicle. • 7.5 BYSTANDERS MAXIMUM TOWING SPEED SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS • Make sure the area is clear of children, animals, and other obstacles before using/moving the conveyor! This is particularly important ion areas with high noise levels, as you may not hear people shouting. • Never allow riders on the conveyor. • Do not exceed a towing speed of more than 20 mph (32 KPH). • Always follow state and local regulations regarding a safety chain when towing farm equipment on a public highway. Remember, tires supplied by the manufacturer are designed to operate LESS THAN 20 mph (32 KPH). Do not exceed or tire failure may occur. • 26 7.6 CONNECTION TO TOW VEHICLE 1. Insert the tow hitch into the frame bracket and install the keeper pins. CAUTION Crush Hazard Use care when lifting or attaching the conveyor to the tow vehicle. Never place any part of your body under the tongue assembly. 4. Lower the pintle onto a 1-7/8 inch ball and secure. MMG-00366 CAUTION Lifting Hazard The end of larger model conveyors can be too heavy for one person to lift. If not equipped with a jack, get help to connect conveyor to the tow vehicle. 5. Place the jack in its stowed position. 2. Adjust the height using the jack with its attached jockey wheel (1). 1 MMG-00364 3. Slowly back the tow vehicle until the hitch and ball are aligned. 27 8.0 8.1 1. 2. 3. PRE-OPERATING INSTRUCTIONS SAFETY Never operate the conveyor system or auxiliary equipment until you have read and completely understand this manual, the auxiliary equipment Operator’s Manual, and each of the Safety Messages found on the safety signs on the conveyor and auxiliary equipment. PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS! Motors or equipment can be noisy enough to cause permanent or partial hearing loss. We recommend that you wear hearing protection on a full-time basis if the noise in the operator’s position exceeds 80 dB. NOTE: Hearing loss from loud noise (tractors, chain saws, radios, and other such sources close to the ear) is cumulative over a lifetime with uncertain natural recovery. Clear working area of debris, trash, or hidden obstacles that might be hooked or snagged, causing injury, damage, or tripping. 4. Operate only in daylight or good artificial light. 5. Be sure conveyor is properly positioned, adjusted, and in good operating condition. 6. Ensure all guards, shielding, and safety signs are properly installed and in good condition. 7. Before starting, give the conveyor a “once over” for any loose bolts, worn parts, cracks, leaks, frayed belts, and make necessary repairs. Always follow maintenance instructions. 8.2 MACHINE BREAK-IN PERIOD A special break-in procedure has been developed to ensure the integrity of the conveyor when first put into service. Follow the Before Starting instructions and then follow the Inspections for 1/2, 5, and 10 Hours instructions at the appropriate interval. After completing these instructions, follow the normal service schedule in the Maintenance section. 28 8.2.1 Before Starting 1. Read and follow the instructions in the Meridian Operator’s Manuals. 2. Review and follow the Pre-operation Checklist before starting conveyor. 3. Initially check wheel bolt torque and then again at 10, 25, and 50 miles. Refer to the Wheel Bolt Torque Requirements section in this manual for tightening instructions. 4. Start the conveyor and check the controls. Be sure they function properly. 8.2.2 Inspections for 1/2, 5, and 10 Hours 1. Recheck the tension and alignment of the conveyor belts. 2. Recheck hardware and fasteners; all fasteners, and wheel bolts. Tighten to their specified torque. 8.3 DAILY PRE-OPERATION CHECKLIST Efficient and safe operation of the Meridian conveyor requires that each operator reads and follows the operating procedures and all related safety precautions outlined in this section. A preoperational checklist is provided for the operator. It is important for both personal safety and maintaining the efficient operation of the conveyor that this checklist be followed. Before operating the conveyor and each time thereafter, the following areas should be checked: 1. Lubricate the conveyor, as outlined and shown in the lubrication photos in the Maintenance section of this manual. Follow the prescribed schedule. 2. Check hardware and fasteners; conveyor frame to transport wheels, bolts, hitch bolts, and all other fasteners. Tighten to their specified torque. 3. Make sure the wheel bolt lug nuts are tight. 4. Check the tires and ensure that they are inflated to their specified pressure. 5. Remove all entangled material. 6. Visually inspect the conveyor belts, conveyor belt tube, and delivery spout for damage. 7. Check the tension of the conveyor belt. Follow the instructions in the manual to correct the tension and/or alignment. 9.0 OPERATION 9.1 SAFETY 9.3 CONVEYOR BELT OPERATION WARNING To prevent serious injury or death, follow these safety instructions Entanglement Hazard Keep hands and clothing clear of moving parts. The conveyor belt operates on 220, 460, or 600 Volts AC. An owner installed ON/OFF switch, similar to the one shown below, can be used to start and stop the conveyor belt. This particular switch can be padlocked in the OFF position to prevent unwanted usage of the conveyor. Crush Hazard (rollover) Do not clean, lubricate, or make adjustments without blocking the wheels. Overturn Hazard Choose a level (flat) route when transporting the conveyor. Avoid the edges of ditches, gullies, or steep hillsides. Safe Distance Keep all bystanders, pets, and livestock clear of the work area, particularly when moving the conveyor. Potential ON/OFF Switch Use an owner supplied control switch to start and stop the conveyor belt. SAFETY INSTRUCTIONS Make sure anyone operating the conveyor or working on or around the conveyor reads and understands all the operating, maintenance, and safety information in the operator’s manual and other related OEM equipment manuals before using or towing the conveyor. 9.2 WARNING Ensure all workers in the area of the conveyor have been instructed on how to stop the conveyor in case of emergency. BEFORE EACH USE 1. Ensure all safety guards are in place. 2. Ensure bystanders are away from moving parts. 3. If equipped, check all electrical cords for damage and bare wires. Repair, or replace, damaged wiring before using the conveyor. 4. Check the belts for any tears and signs of wear. Replace if necessary. 29 9.4 RAISING AND LOWERING 9.4.1 Hydraulic Safety WARNING Ensure all personnel operating this conveyor, and associated equipment, have been trained in the recognition of potential hydraulic system risks. If the electrical and hydraulic components are not properly maintained, risk of injury or even death can arise during operation of the system. Burn Hazard Hot hydraulic oil will cause severe burns if it contacts your skin. o not test for hydraulic leaks with your D hand because high pressure fluid can be injected into your blood stream. Use a piece of paper to test for leaks. Oil introduced to the blood stream can cause gangrene which can lead to loss of limb and/or death. Seek medical attention immediately if sprayed with high pressure fluid. 9.4.2 Hydraulic Power Supply A separate hydraulic power supply must be used to raise and lower the bin fill conveyor. This power supply can be the hydraulic system of a tractor or a self-contained unit having an engine, a hydraulic pump, and a control valve. The hydraulic power supply should have at least a 2 HP motor and be capable of 1500 psi (10350 kPa) of pressure to properly operate the lift cylinders. 30 The two hydraulic cylinders on the bin fill conveyors need a minimum of 6 gallons (27 liters) of hydraulic fluid to fully extend. This means the reservoir must have that amount of fluid available. NOTICE The conveyor cylinders hold approximately 6 gallons (27 liters) of oil. If a tractor or selfcontained power supply is used to raise the conveyor, it must have enough fluid to raise the cylinders without causing damage to the pump due to a lack of oil from the reservoir. If the conveyor remains in a raised position, then the hydraulic reservoir will need to be refilled to a proper operating level. If a tractor or self-contained power supply is used to lower a conveyor, then the excess fluid [6 gallons (27 liters)] must be removed from the reservoir as the conveyor is being lowered to prevent reservoir damage from overfilling. 10.0 10.1 STORAGE STORAGE SAFETY CAUTION Crush Hazard Use care when lifting or attaching the conveyor to the tow vehicle. Never place any part of your body under the tongue assembly. 10.2 GENERAL INFORMATION After harvesting, or when the conveyor will not be used for a period of time, completely inspect all major systems of the conveyor. Replace or repair any worn or damaged components to prevent unnecessary downtime during the next use. 10.3 PLACING IN STORAGE 1. Remove all seed from the conveyor. 2. Store the conveyor in a dry, level area. 3. Thoroughly wash the conveyor with a pressure washer or water hose to remove all dirt, mud, or debris. Inspect rotating parts for entangled material. Remove all entangled materials. 4. Check the condition of the conveyor belts and delivery spout. Replace or adjust, as required. 5. Touch up paint nicks and scratches to prevent rusting. 6. It is best to store the conveyor inside and if that is not possible, cover with a waterproof tarp and tie down securely. 10.4 REMOVING FROM STORAGE When removing the conveyor from storage, follow this procedure: 1. Remove the tarp, if covered. 2. Review and follow the Pre-Operation Checklist. 3. Review and follow the Service Checks in the Maintenance section. 31 11.0 11.1 MAINTENANCE SAFETY 13. Keep hands, feet, clothing, jewelry, and long hair away from any moving parts to prevent them from getting caught. 14. Understand the service procedure before performing the work. Keep area clean and dry. 11.1.1 General Safety SAFETY INSTRUCTIONS 1. Good maintenance is your responsibility. Poor maintenance is an invitation for trouble. 2. Follow good shop practices. Keep service area clean and dry. Be sure electrical outlets and tools are properly grounded. Use adequate light. 15. 3. 16. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. 17. Do not leave tools lying on the conveyor. Never work under conveyor unless it is securely blocked. AR N I NG 4. Always use personal protection devices, such as eye, hand, and hearing protectors, when performing any service or maintenance. 5. 6. 7. Replace all worn or damaged safety and instruction decals. 18. Do not modify conveyor or safety devices. Do not weld on the conveyor. Unauthorized modifications may impair its function and safety. Where replacement parts are OEM necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your conveyor to the original specifications. The manufacturer will not be responsible for injuries or damages caused by use of unapproved parts and/or accessories. A fire extinguisher and first aid kit should be readily accessible while performing maintenance on this conveyor. Periodically tighten all bolts, nuts, and screws and ensure all cotter pins are properly installed to ensure the conveyor is in safe condition. If conveyor has been altered in any way from the original design, the manufacturer does not accept any liability for injury or warranty. 19. OEM Never replace hex bolts with less than Grade 5 bolts unless otherwise specified. 20. 0 8. When completing a maintenance or service function, make sure all safety shields and devices are installed before placing the conveyor in service. 9. Turn OFF all electrical power and tag-out or lock-out the power source before performing any electrical test or before connecting or disconnecting valve coils or other electrical loads. 10. Never operate or test any function of the conveyor when people are in an area of a potential crush hazard. 11. Block the wheels before performing maintenance or repairs. 12. 32 Use support blocks or safety stands rated to support the load when changing tires or performing maintenance. Before attempting repairs and/or maintenance on this conveyor, ensure the electrical ON/OFF switch on the hydraulic power unit is switched OFF. Use a pressure gauges to ensure the system is depressurized. 11.1.2 Lock-Out or Tag-Out Safety 1. WARNING do not operate signed by date 2. Establish a formal Lock-Out or Tag-Out program for your operation. Train all operators and service personnel before allowing them to work around the conveyor. 3. WARNING do not operate Provide tags on the conveyor and a sign-up sheet to record tag-out details. signed by date Conveyor Belt Lower Roller 11.2 LUBRICATION Use the Service Checks information in the Maintenance section to keep a record of all scheduled maintenance. 1. Use an SAE multi-purpose high temperature grease or a multi-purpose lithium base grease. 2. Use only a handheld grease gun for all greasing. An air-powered greasing system can damage the seals on the bearings and lead to early failures. 3. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit. Conveyor Belt Upper Roller 4. Replace broken fittings immediately. 5. If fittings will not take grease, remove and clean thoroughly. Also, clean lubricant passageway. Replace damaged fittings. 6. Clean up any spilled fluids immediately to eliminate the slip/fall hazard. The following images show areas where lubrication is needed. Scissor Lift Pivots 33 11.3 REPLACE OR TIGHTEN DRIVE BELTS 10 5 7 To tighten left side belts (4): a. Loosen motor mounting bolts (2) enough to slide the motor. b. Loosen jam nut (1) and tighten the adjusting bolt. c. 9 6 Use hand pressure to push on the belts halfway between the pulleys. The amount of deflection should be approximately 1/2” (1.27 cm). NOTICE 8 3 Do not overtighten the belts. Overtightening can reduce belt and bearing life. 2 4 1 MSC65-114 d. When correctly adjusted, tighten the jam nuts. e. WARNING OEM Replacement Parts Only Using parts from other manufacturers can result in failure of that part, causing conveyor damage and possible serious injury or death. OEM There are two sets of matched V-belts (4 and 8) used to drive the conveyor belt drive roller at the discharge end of the conveyor tube. This speed reduction provides the proper speed to move the seed and also provides the torque needed to drive the conveyor belt while not overloading the electric motor. 11.3.1 Adjusting Drive Belt Tension 1. Remove covers (9 and 10). Tighten motor mounting bolts (2). 2. To tighten right side drive belts (8): a. Loosen pivot bolt (7). b. Loosen bolt (6) at the adjusting slot enough that it will slide in the slot. c. Place a pry bar under speed reducer shaft (5) and move the shaft to place tension on drive belts (8). d. Tighten adjuster bolt (6) while holding tension on the belts. e. Use hand pressure to push on the belts halfway between the pulleys. The amount of deflection should be approximately 1/2” (1.27 cm). NOTICE Do not overtighten the belts. Overtightening can reduce belt and bearing life. f. Tighten pivot bolt (7). g. Reinstall covers (9 and 10). 34 WARNING 11.3.2 Replacing Drive Belts To replace the belts, loosen the belt tension, replace the belts, and adjust them using the Adjusting Drive Belt Tension procedure. Explosive Hazard Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure, resulting in a tire explosion. Welding can structurally weaken or deform the wheel. Note: T hese belts must be replaced as a matched set or the service life of the belts will be dramatically reduced. 11.4 Flying Objects Hazard Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires MAINTENANCE INTERVALS 10.4.1 Daily (8 Hours) 1. Initially check wheel bolt torque at 10, 25, and 50 hours of operation. When inflating tires, use a clip-on chuck and extension hose. Always stand to the side of the tire when inflating, and NOT in front of or over the tire assembly. 2. Check conveyor belt for proper tension and tracking. 10.4.2 Weekly (50 Hours) Make sure the tires are inflated evenly. 1. Check the tension on the conveyor belt. Adjust tension as needed. Crush Hazard Make sure the conveyor is completely supported with suitable stands before removing a wheel assembly. 2. Check the tire pressure. Inflate the tires to the recommended pressure stated on the tire. 10.4.3 Annually (400 Hours) 1. Check wheel bolt torque. SAFETY INSTRUCTIONS 2. Repack the wheel bearings and check for excessive end play in the bearings. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. 3. Check frame and conveyor tube for cracks and damage. 4. Thoroughly clean the entire conveyor. 0 11.5 TIRES 11.5.1 Tire Safety WARNING Check tires for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts. Do not exceed 20 mph (32 kph) or tire failure will occur. Keep wheel lug nuts tight. Explosive Separation Hazard Do not attempt to mount tires unless you have the proper equipment and experience to do the job. Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosive separation, which may result in serious injury or death. 35 11.5.2 Wheel Bearings Each hub for the trailer tires has wheel bearings that are lubricated with grease. NOTICE To prevent damage, use only wheel bearing grease when repacking the wheel bearings. The wheel bearings should be checked and repacked annually for excessive end play. WARNING ersonal Injury Hazard P Repairs or modifications to the conveyor can result in serious injury or death should these repairs fail. IMPORTANT NOTICE Anyone performing a welding repair should be certified in accordance to the American Welding Society (AWS) standards. To adjust the wheel bearings. 1. Block the other wheel and raise the axle with a jack enough to allow the wheel and tire to freely rotate. 2. Remove the dust cap (shown by arrow). 3. Remove the cotter pin from the castle nut and turn the castle nut clockwise until no play exists in the wheel bearings. 4. Then rotate the castle nut counter-clockwise until the next available slot in the nut is aligned to the hole in the axle shaft. 5. Install the cotter pin, bend over the ends of the cotter pin to retain it. 6. Install the dust cap. 7. Lower the conveyor to the ground. 11.7 WHEEL BOLT TORQUE REQUIREMENTS 1. Initially check the wheel bolt torque at 10, 25, and 50 miles and after each wheel removal. Note: T orque wrenches are the best method to ensure the proper amount of torque is being applied to a wheel nut. CAUTION EXPLOSIVE FORCE HAZARD To prevent injury due to possible dangerous separation of wheels from the axle, the wheel nuts must be maintained at the proper torque levels. Properly tightened wheel nuts prevent loose wheels and broken studs. 2. Tighten the wheel nuts in a clockwise, cross‑axle alternating pattern to no more than to 135 N·m (100 lb.ft.). 11.6 WELDING REPAIRS Repair welding must be done with care and with procedures that may be beyond the capabilities of the ordinary welder. Before performing any type of welding repair to the conveyor, contact Meridian for approval. 36 11.8 CONVEYOR SERVICE RECORD Date: Serviced by: 8 hours or daily Inspect Tire Inflation. Check Conveyor Belt Tension and Alignment. Lubricate All Bearings. 50 Hours or Weekly Check Tire Pressure. Check Conveyor Belt Tension and Alignment. 400 hours or annually Check Wheel Bolt Torque. Check Scissor Lift for Cracks and Damage. Check All Lift Linkage Pivot Pins for Damage and make sure Retaining Pins are in Place. Check conveyor belt for damage. Check Conveyor Tube for Damage. Check All Roller Bearings for Unusual Noise While Belt Is Operating. Check/Grease Wheel Bearings. Inspect Axle Grease Seal. Inspect Tires for Damage. Check Hopper Canvas for Damage. Thoroughly Clean Conveyor. 37 12.0 12.1 TROUBLESHOOTING TROUBLESHOOTING CHART PROBLEM Conveyor belt will not start. Conveyor belt rubbing side of conveyor tube. Scissor Lift will not lift the discharge end of conveyor. 38 CAUSE SOLUTION No electrical power. Connect electric motor to proper power supply. Electrical control broken. Repair or replace control. Drive motor belts are slipping. Adjust drive belt tension. Drive motor belts are broken. Replace matched set of belts. Speed reducer to drive roller belts are slipping. Adjust belt tension. Speed reducer to drive roller belts are broken. Replace matched set of belts. Drive roller slipping on conveyor belt. Increase conveyor belt tension. Drive motor defective. Check electrical supply to motor. If supply is correct, then repair or replace motor. The belt is not properly aligned. See Adjust Conveyor Belt Tracking in this manual. Broken lift cable. Repair or replace lift cable. No electrical power to electric winch. Connect electric cable to proper power supply. Control switch of electric winch broken. Repair or replace control switch. Electric winch motor defective. Repair or replace motor. Hand-crank winch is defective. Repair or replace hand-crank winch. 13.0 13.1 WARRANTY WARRANTY STATEMENT Limited Materials and Workmanship Warranty For Conveyors Meridian Manufacturing Group (hereinafter referred to as the Manufacturer) hereby warrants the Conveyor(s) sold by it to be free from defect in material or workmanship under normal use and service for a period of one (1) year parts and labor and a subsequent one (1) year on parts only effective from the date of retail sale. The Manufacturer’s obligation under this warranty shall be limited to the repair or replacement only, FOB the original point of shipment, of any defective parts or portions of the conveyor or accessories manufactured by Meridian. Any warranty claim must be reported to the Manufacturer within one (1) year from the date of shipment. THIS WARRANTY IS SUBJECT TO THE FOLLOWING LIMITATIONS, PROVISIONS AND CONDITIONS: 1. This warranty does not apply: a) To any product sold by the Manufacturer where it is used in areas exposed to corrosive or aggressive conditions including salt water, acids, alkaloid, ash, cement dust, animal waste or other corrosive chemicals from either inside or outside the bin. b) For failures or defects arising out of damage during shipment or during storage on site. c) To materials replaced or repaired under this warranty except to the extent of the remainder of the applicable warranty. d) To damage resulting from misuse, negligence, accident or improper site preparation by others. e) If the product has been altered or modified by others. f) If in the case of coating failures the failure is the result of damage, lack of proper maintenance or failure to remove road salt or other contaminants that may have come in contact with the bin surface. g) To loss of time, inconvenience, loss of material, down time or any other consequential damage. h) For a function that is different than original designed intent. 2. The obligation of the Manufacturer under this warranty shall not arise unless the Manufacturer is notified and this warranty is presented together with a written statement specifying the claim or defect within thirty (30) days after the failure is first detected or made known to the owner and within one (1) year from the shipment date. The Manufacturer in its sole discretion shall determine if the claim is valid and whether correction of the defect or failure shall be made by repair or replacement of the materials. 3. The coating warranty is based on the manufacturer’s performance specification for Polyester Powder finishes and does not include repair of minor blemishes or rusting that is normally part of the general maintenance of the conveyor. This warranty does not cover excessive wear on interior coatings. See attachment for full Performance Specification details on Polyester Powder Finishes. 4. The obligation of the Manufacturer hereunder extends only to the original owner and to the Meridian dealer to whom the materials may have been initially sold. This warranty shall not be subject to any assignment or transfer without the written consent of the Manufacturer. 5. The customer shall acknowledge that it has made its own independent decision to approve the use of the supplied materials and also the specific fabrication and construction procedures utilized to complete the conveyor, and has satisfied itself as to the suitability of these products for this particular application. 6. The foregoing sets forth the only warranties applicable to said materials and said warranties are given expressly and in lieu of all other warranties, expressed or implied, statutory or otherwise, of merchantability or fitness for a particular purpose and all warranties which exceed or differ from said warranties herein are disclaimed by the Manufacturer. 7. The owners sole and exclusive remedy against the Manufacturer shall be limited to the applicable warranty set forth herein and the endorsements, if any, issued together with this document and no other remedy (including but not limited to the recovery of assembly or disassembly costs, shipping costs, direct, incidental, special, indirect or consequential damages for lost profits, lost sales, injury to person or property or any other loss, whether arising from breach of contract, breach of warranty, tort, including negligence, strict liability or otherwise) shall be available to the owner or Meridian Dealer or any other person or entitles whether by direct action or for contribution or indemnity or otherwise. 8. The financial obligation of the Manufacturer under this warranty shall be limited to the repair or replacement of the product as originally supplied and in no event shall exceed the original cost of the product supplied. 9. The Manufacturer shall not have any obligation under any warranty herein until all accounts for materials, installation and erection of the said product thereof and for labor and other work performed by the Manufacturer or its dealers have been paid in full by the owner. Warranty Claim Procedure 1. Registering product with Meridian Manufacturing. 2. Contact the dealer unit was purchased from upon discovery of any defects. 3. A completed warranty claim form submitted by dealer to Meridian warranty representative for review and course of action. 4. Warranty repair work will only be performed by Meridian, the dealer or an approved representative. No warranty work completed prior to approval. Failure to follow procedure may affect any or all reimbursement. 5. Claims will be adjudicated at the sole discretion of the manufacturer and in accordance with the terms and conditions of the applicable limited warranty. 6. A complete list of warranty procedures can be procured from the Warranty Department or found in your owner’s manual. Effective July 1, 2009 39 NOTES 40 14.0 14.1 PARTS GENERAL INFORMATION The following pages contain a list of serviceable parts for the Bin Fill Conveyors. Three models, 55’, 65’, and 75’. Parts are available from your authorized Dealer Parts Department. 14.2 DISPOSAL OF EQUIPMENT AT END OF USEFUL LIFE The Meridian conveyors are designed for the specific purpose of conveying grain. When this conveyor is no longer capable of doing its designed purpose, it should be dismantled and scrapped. Do not use any materials or components from this conveyor for any other purpose. 41 14.3 BIN FILL CONVEYOR, COMPLETE (55’, 65’, 75’) 55’ 1 5 3 2 4 8 7 6 65’ 12 11 10 1 13 3 9 75’ 5 4 3 2 8 7 6 12 11 10 1 3 9 5 13 4 3 2 12 11 10 8 7 6 3 9 13 BF-14-1 42 Item Qty 2 Part # 37726 37733 37711 37693 Description Sub-Assembly, 55’ Conveyor Red Sub-Assembly, 65’ Conveyor Red Sub-Assembly, 75’ Conveyor Red Pin, Assembly 6" Gray 1 1 2 3 4 4 27578 Pin, Hairpin Cotter 2 27572 Cylinder, Hydraulic 4in-48 5 2 37696 Assembly, Tire And Rim 6 1 27575 Switch, Moeller (owner-supplied) 7 15 27576 Clamp, Cable 7/8 In 8 15 18482 Screw, Hex, Self-Tap 10-24 x 0.5 9 2 37695 Pin, Assembly 4 In Gray 10 1 27577 Tube, SS 3/8 In Hyd Line 11 1 27590 Tube, Hydraulic Line 12 10 27499 Tube, Clamp 3/8" Standard Series 13 1 NS 1 27793 27549 27550 27551 Anti-Splash Cover W/Hold Downs (optional) Main Conveyor Belt 55’ (Not Shown) Main Conveyor Belt 65’ (Not Shown) Main Conveyor Belt 75’ (Not Shown) 43 14.4 BIN FILL CONVEYOR SUB-ASSEMBLY (55’, 65’, 75’) 55’ 1 65’ 12 10 9 1 20 19 18 17 16 14 23 5 4 3 11 21 15 13 12 10 9 6 10 9 8 7 75’ 4 3 2 12 10 9 20 24 22 19 18 17 16 14 1 11 15 13 12 10 9 5 4 3 6 23 21 10 9 8 7 4 3 2 12 10 9 20 19 18 17 16 14 24 22 15 13 12 11 10 9 6 5 4 3 10 9 8 7 BF-14-2 44 4 3 2 ITEM QTY 1 1 2 4 PART # 37710 37732 37722 19564 DESCRIPTION Assembly, Tube W/Ends 75’ Red Assembly, Tube W/Ends 65’ Red Assembly, Tube W/Ends 55’ Red Nut, Hex, Flanged, 3/8-16 3 4 19331 Bolt, Hex, 3/8-16 x 3.5 4 1 37650 Support, Boot, Left Red 5 1 37651 Support, Boot, Right Red 6 1 37678 A-Frame, Lower 55/65/75 7 2 18459 Hex, Structural, A325 1-8 x 3-1/2” Steel, Mild 8 4 27552 Hinge Bushing 9 6 18457 Washer, Helical Spring Lock 1” Steel, Mild 10 6 11 1 18789 37671 37671 37712 18458 Nut, Hex 1-8 Steel, Mild Arm Scissor, Bottom 55’ Arm Scissor, Bottom 65’ Arm Scissor, Bottom 75’ Bolt, Hex, 1-8 x 3-1/2” Steel, Mild 12 4 13 4 27553 Hinge Bushing Spacer 14 2 37604 3/4” Bolt With 1/4” Grease Zerk 15 2 27887 Plate, Reinforcement 16 2 37696 Assembly, Tire And Rim 17 2 37691 Assembly, Hub And Spindle 18 2 19330 Bolt, Hex, 3/8-16 x 3 Steel, Mild 19 2 20 1 21 2 19343 37687 37687 37721 27585 Nut, Hex 3/8-16 Arm Scissor Top 55’ Arm Scissor Top 65’ Arm Scissor Top 75’ Cable, Tension 22 4 27587 Eyebolt 5/8" x 8" Shank 23 1 27584 Plate, Cable Tension System 24 2 18360 Clamp, 1/2” Cable 25 2 27634 Bushing, Spacer Scissor Lift Conveyor Frame 45 14.5 TUBE CENTER ASSEMBLY (55’, 65’, 75’) 55’ 1 2 8 7 9 3 9 4 9 4 9 5 9 4 9 6 65’ 1 2 9 8 7 3 75’ 7 4 7 4 7 5 7 4 7 4 7 6 2 9 8 1 7 6 BF-14-3 46 7 4 7 4 7 4 7 5 7 4 7 4 7 3 ITEM QTY PART # DESCRIPTION 1 1 37707 Tube Bottom 2 1 37708 Tube Top 3 — 27783 10" Tube, Galvanized Cover 4 — 27785 10" Tube, Bottom Galvanized Cover 5 — 6 — 7 — 27503 27504 27508 27516 19597 10" Tube, Galvanized Cover 10” 55’ Tube Galvanized Cover 10” 65’ Tube Galvanized Cover 10” 75’ Tube Galvanized Cover 1/4-14 x 3/4" Hex Washer Head Self Drilling Screw 8 — 19595 Nut, Hex, Flanged, 1/2-13 9 — 19575 Bolt, Hex, Flanged, 1/2-13 x 1-1/2” 47 14.6 ARM SCISSOR ASSEMBLY 14.6.1 A-Frame, Lower (55’, 65’, 75’) 2 4 5 6 4 5 6 3 1 BF-14-10 ITEM QTY PART # 1 1 37675 Crossmember, A-Frame Top Gray 2 1 37677 Crossmember, Lower Bottom Gray 3 2 37673 Arm Side, A-Frame Lower Gray 4 16 19325 Bolt, Hex, 3/8-16 x 1 5 16 18355 Washer, Regular Helical Spring Lock, 3/8” 6 16 19343 Nut, Hex, 3/8-16 48 DESCRIPTION 14.6.2 Arm Scissor Assembly, Bottom (55’, 65’) A 1 4 6 7 9 9 7 6 3 1 2 5 8 10 BF-14-4A ITEM QTY PART # A 1 37671 DESCRIPTION Arm Scissor Assembly (55’ And 65’) 1 2 37663 Arm Rh Scissor Bottom Gray 2 1 37670 Axle 55’ And 65’ Electric Gray 3 1 37667 Mount Cyl Arm Scissor Gray 4 1 37690 Assembly Conveyor Hold-Up Gray 5 8 19375 Bolt, Hex, 5/8-11 x 2 Steel, Mild 6 16 19388 Bolt, Hex, 3/4-10 x 2 7 16 19396 Washer, Helical Spring Lock 3/4 Steel, Mild 8 8 18460 Washer, Helical Spring Lock 5/8 Steel, Mild 9 16 19652 Nut, Hex, Heavy 3/4-10 10 8 18489 Nut, Hex, Heavy 5/8-11 49 14.6.3 Arm Scissor Assembly, Bottom (75’) A 3 4 6 7 9 9 7 6 2 3 1 5 8 10 BF-14-4 ITEM QTY PART # A 1 37712 Arm Scissor Assembly (75’) 1 1 37670 Axle 75’ Electric Gray 2 1 37716 Mount Cyl Arm Scissor Bottom Gray 3 2 37714 Assy Arm Rh Scissor Bottom Gray 4 1 37718 Crossmember A-Frame Lower Gray 5 8 19375 Bolt, Hex, 5/8-11 x 2 Steel, Mild 6 16 19388 Bolt, Hex, 3/4-10 x 2 7 16 19396 Washer, Helical Spring Lock 3/4 Steel, Mild 8 8 18460 Washer, Helical Spring Lock 5/8 Steel, Mild 9 16 19652 Nut, Hex, Heavy 3/4-10 10 8 18489 Nut, Hex, Heavy 5/8-11 50 DESCRIPTION 14.6.4 Arm Scissor Assembly, Top (55’, 65’) 4 5 6 9 7 1 2 3 8 10 BF-14-11 ITEM QTY PART # 1 8 18355 DESCRIPTION Washer, Regular Helical Spring Lock, 3/8” 2 8 19327 Bolt, Hex, 3/8-16 x 1-1/2 3 8 19343 Nut, Hex, 3/8-16 4 8 19388 Bolt, Hex, 3/4-10 x 2 5 8 19394 Nut, Hex, Steel, Mild, 3/4-10 6 8 19396 Washer, Helical Spring Lock, Steel, Mild, 3/4 7 1 37680 Side Arm Scissor Top Gray 8 1 37682 Side Arm Scissor Top Gray 9 1 37684 Mount Cylinder Arm Scissor Top Gray 10 1 37686 Crossmember Scissor Upper Top Gray 51 14.6.5 Arm Scissor Assembly, Top (75’) 4 5 6 7 10 1 2 3 9 8 BF-14-12 ITEM QTY PART # 1 8 18355 Washer, Regular Helical Spring Lock, 3/8” 2 8 19327 Bolt, Hex, 3/8-16 x 1-1/2 3 8 19343 Nut, Hex, 3/8-16 4 8 19388 Bolt, Hex, 3/4-10 x 2 5 8 19394 Nut, Hex, Steel, Mild, 3/4-10 6 8 19396 Washer, Helical Spring Lock, Steel, Mild, 3/4 7 1 37684 Mount Cylinder Arm Scissor Top Gray 8 1 37686 Crossmember Scissor Upper Top Gray 9 1 37720 Side Arm Scissor Top 75’ Gray 10 1 38782 Side Arm Scissor Top 75’ Hyd Gray 52 DESCRIPTION 14.7 HUB, SPINDLE, TIRE, AND RIM ASSEMBLY (55’, 65’, 75’) 3 2 4 1 8 10 5 6 7 9 11 BF-14-5 ITEM QTY PART DESCRIPTION 1 6 27565 Hub Wheel Bolt 2 1 27566 Hub Spindle Nut 3 1 27560 Dust Cap Hub 4 1 27567 Hub Spindle Washer 5 1 27561 Hub 6-Bolt 6 1 27563 Hub Inner Bearing 7 1 27564 Hub H611 Grease Seal 8 1 27562 Hub Outer Bearing 9 1 27568 Spindle 10 1 27573 16” Tire 11 1 27574 16” Rim 53 14.8 TUBE ASSEMBLY WITH ENDS (55’, 65’, 75’) 4 3 2 7 5 6 5 6 6 5 1 BF-14-6 ITEM QTY PART # 1 1 37637 2 1 — Tube Center Assembly 3 1 38592 Tension System Assm 4 1 37641 Discharge Assembly Red 5 59 19575 Bolt, Hex, Flanged, 1/2-13 x 1-1/2” 6 59 7 1 19595 27549 27550 27551 Nut, Hex, Flanged, 1/2-13 Belt Meridian 55’ Conveyor Belt Meridian 65’ Conveyor Belt Meridian 75’ Conveyor 54 DESCRIPTION Receiving End Red NOTES 55 14.9 RECEIVING END (55’ 65’ 75’) 1 5 3 12 13 12 14 7 6 16 8 4 15 2 9 11 10 BF-14-8 56 ITEM QTY PART # DESCRIPTION 1 1 27792 11048 17723 17724 Hopper, Canvas (Tall, Narrow) Hopper, Canvas (Short, Narrow) Hopper, Canvas (Short, Wide) Hopper, Canvas (Tall, Wide) 2 1 27456 4” Brush 3 2 27790 Canvas Hopper, Hold Down Plate 4 1 27791 Canvas Hopper, Back Hold Down Plate 5 1 37638 Receiving End Assm Red 6 2 27468 Spring New Holland Left 7 2 27477 Spring New Holland Right 8 1 27794 Bottom Belt Cover, Galvanized 9 1 27798 Scraper Holder 10 1 27796 Bottom Belt Cover, Galvanized 11 1 27799 Rubber Scraper 12 29 19305 Nut, Hex 1/4-20 13 8 19300 Bolt, Hex, 1/4-20 x 1/2” Steel, Mild 14 21 19301 Bolt, Hex, 1/4-20 x 1” 15 1 27518 Brush Hold Down 15-3/4” 16 1 36006 Receiving Canvas Tube Note: If you wish to change from the narrow canvas hopper to a wide hopper, you can purchase one of the follwing kits: Part #38658 - Tall/Wide Hopper Kit (includes wide canvas tube and wide/tall canvas) Part #38659 - Short/Wide Hopper Kit (includes wide canvas tube and wide/short canvas) 57 14.10 DISCHARGE END (55’, 65’, 75’) 3 41 21 27 28 29 36 1 35 17 43 44 19 9 42 1 22 27 37 2 35 8 33 32 18 6 28 34 7 25 16 34 11 5 12 31 30 15 18 20 10 13 26 11 14 12 23 4 24 23 10 40 39 38 BF-14-9 58 ITEM QTY PART # DESCRIPTION 1 2 18345 12" Double Belt B Belt Pulley 2 1 27466 4-1/4" Double Belt B Belt Pulley 3 1 27465 5" Double Belt B Belt Pulley 4 1 27844 Speed Reducer Shaft 5 1 27845 Inclined Conveyor Driving Roller 6 1 — 7 1 27849 Electric Motor V-Belt Tension Rod 8 1 27731 Speed Reducer Shaft Cover Motor, (See Section 4.2 for Part Numbers) 9 1 27733 Removable Top Cover 10 1 27781 Meridian Belt Tray Cover 11 2 19330 Bolt, Hex, 3/8-16 x 3 Steel, Mild 12 2 18473 Washer, 3/8 - Wide - Type A Steel, Mild 13 14 18484 Bolt, Hex, 1/4-20 x 5/8” Steel, Mild 14 2 27756 Discharge End, Plastic Belt Guide 15 2 27467 Bearing Block Assembly Kal-Pa206 16 4 19369 MS Nut, Hex 1/2-13 Steel, Mild 17 2 27441 Two-Bolt Flange Bearing Assembly 18 1 37646 Discharge Chute Weldment Red 19 1 37648 Discharge Chute Transition Red 20 1 37642 Discharge Weldment Red 21 1 37644 Motor V-Belt Cover Red 22 1 37643 Roller V-Belt Cover Red 23 2 37645 Electric Motor Bolt Weldment Red 24 2 37647 Roller Insert Cover Red 25 1 27632 Electric Discharge Motor Slide Red 26 19 19305 Nut, Hex 1/4-20 27 4 18478 Screw, Flanged, Self-Tapping Type D 3/8-16 x 3/4" Plain Indented Washer 28 5 18680 Bolt, Hex, Flanged, Steel, Mild 3/8-16 x 1-1/4” 29 1 19564 Nut, Hex, Flanged, 3/8-16 30 4 18475 Hex Head Bolt M14 x 100 31 8 18474 Hex Jam Nut - Metric M14 x 2 32 22 19581 Bolt, Hex, Flanged, 5/16-18 x 1 33 16 19318 Nut, Hex, Flanged, 5/16-18 34 12 19597 1/4-14 x 3/4" Hex Washer Head Self Drilling Screw 35 2 27517 Bushing Split Taper H114 36 2 18358 V-Belt B83 37 2 18426 V-Belt B48 38 1 27779 Rubber Scraper 39 1 27931 Scraper Holder, Discharge End 40 5 — Bolt, 1/4-20 x 1-1/4” 41 1 17843 Bushing Split Taper H138 42 1 17839 Bushing Split Taper H1 43 4 18464 Bolt, Hex, 1/2-13 x 1-1/2”, Steel, Mild 44 4 19595 Nut, Hex, Flanged, 1/2-13 59 14.11 TENSION SYSTEM ASSEMBLY (55’, 65’, 75’) 1 2 3 6 5 3 4 5 4 5 1 6 2 BF-14-7 ITEM QTY PART DESCRIPTION 1 1 38594 Top, Tension System Assm 2 1 38593 Tension System Assm 3 6 19394 Nut, Hex 3/4-10 Steel, Mild 4 2 18683 Spring, Compression, 8" Long 2-3/16" O.D. 5 4 27896 Tension System Spring Holder Galvanized. 6 2 27716 Tension System, Tension Rod 60 NOTES 61 NOTES 62 NOTES MERIDIAN MANUFACTURING INC. With over 65 years of experience, Meridian is your storage and handling expert. Camrose Office 4232 - 38 St. Camrose, AB T4V 4B2 PH: 780.672.4516 TF: 800.830.2467 FX: 780.672.4759 Lethbridge Office 3125 - 24 Ave. N. Lethbridge, AB T1H 5G2 PH: 403.320.7070 TF: 800.661.1436 FX: 403.320.7579 Regina Office PO Box 1996 Regina, SK S4P 3E1 PH: 306.545.4044 TF: 800.667.5904 FX: 306.545.4216 Storm Lake Office 2902 Expansion Blvd. Storm Lake, IA 50588 PH: 712.732.1780 TF: 800.437.2334 FX: 712.732.1028 © 2013 Meridian Manufacturing Inc. Registered Trademarks Used Under License. Winkler Office Box 760, 275 Hespler Ave. Winkler, MB R6W 4A8 PH: 204.325.7883 TF: 800.665.7259 FX: 204.325.5556 Printed In Canada (09/13)
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