SKR Manual

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STANDARD STRIKER® (SKR-STD)
TRACKED STRIKER (SKR-TRK)
USER MANUAL

PL 605 REV H
(01/2019)

TABLE OF CONTENTS
.MANUFACTURER’S INFORMATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STANDARD STRIKER® (SKR-STD) SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STANDARD STRIKER® (SKR-STD) DESCRIPTION OF EQUIPMENT
AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
STANDARD STRIKER® (SKR-STD) KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TRACKED STRIKER® (SKR-TRK) SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TRACKED STRIKER® (SKR-TRK) DESCRIPTION OF EQUIPMENT
AND INTENDED USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TRACKED STRIKER® (SKR-TRK) KEY FEATURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CE DECLARATION OF INCORPORATION STANDARD STRIKER® (SKR-STD). . . . . 6
CE DECLARATION OF INCORPORATION STANDARD STRIKER® (SKR-TRK). . . . . 7
WARNING AND SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATOR TRAINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY LABEL DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PRE-RUN SAFETY CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
STRIKER® (SKR-STD) SYSTEM ASSEMBLY - OVERVIEW .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
STRIKER (SKR-STD) AND CONTROL BOX.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
STRIKER® (SKR-STD) WITH CART- ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
POSITIONING AND RELOCATING THE STRIKER (SKR-STD) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SWITCHING OUTRIGGER TO DOWNRIGGER LEG ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . 12
INSTALLING THE HORIZONTAL RAIL TO WRIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
RAIL AND CARRIAGE STOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BCK-20 BARRACUDA AND HIGH-PRESSURE HOSE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
WRIST SPEED AND RESISTANCE ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
STRIKER® (CB-SKR) CONTROL BOX - OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CONTROL BOX AIR SUPPLY FITTING AND FOOT PEDAL DUMP.. . . . . . . . . . . . . . . . . . . . . 19
CONTROL BOX TO STRIKER® (SKR-STD) ASSEMBLY CONNECTION.. . . . . . . . . . . . . 20
STRIKER® (SKR-STD) OPERATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CONTROL BOX, TEST RUN, AND RUN PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
STRIKER® (SKR-STD) MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
STRIKER® (SKR-STD) STORAGE, TRANSPORTATION, AND HANDLING. . . . . . . . . . 22

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TABLE OF CONTENTS
CONVERTING STANDARD TO TRACKED BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SWITCHING 20K AND 40K SWIVEL ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
STRIKER® (SKR-TRK) SYSTEM ASSEMBLY - OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
STRIKER® (SKR-TRK) WITH WIRELESS REMOTE CONTROLLER. . . . . . . . . . . . . . . . . . . . . 36
STRIKER® (SKR-TRK) - ASSEMBLY .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
UNPACKING AND HORIZONTAL RAIL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
RAIL STOP INSTALLATION.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
HIGH-PRESSURE HOSE AND TOOL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
WRIST SPEED AND RESISTANCE ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
CONTROL LINE UMBILICAL CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
AIR AND WATER SUPPLY AND LUBRICATOR SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
TRACKED BASE ORIENTATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
CHANGING TRACKED STRIKER ORIENTATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
WIRELESS CONTROL BOX .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
WIRELESS REMOTE CONTROLLER ACTIVATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
WIRELESS REMOTE CONTROLLER OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
ASSOCIATING WIRELESS REMOTE CONTROLLER TO RECEIVER UNIT. . . . . . . . . . 47
WIRELESS REMOTE CONTROLLER TETHERED CONNECTION. . . . . . . . . . . . . . . . . . . . . . . 48
STRIKER® (SKR-TRK) OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TEST RUN PROCEDURES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
SAFE AND DANGER ZONES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
STRIKER® (SKR-TRK) MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
STRIKER® (SKR-TRK) STORAGE, TRANSPORTATION, AND HANDLING. . . . . . . . . . 50
STRIKER® (SKR-TRK) TROUBLESHOOTING.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
STRIKER® (SKR-STD) AND (SKR-TRK) PARTS DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
TERMS AND CONDITIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

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3

MANUFACTURER’S INFORMATION
STRIKER® SKR-STD AND

StoneAge Inc.

StoneAge Europe

466 S. Skylane Drive

Unit 2, Britannia Business Centre

Durango, CO 81303, USA

Britannia Way

Phone: 970-259-2869

Malvern WR14 1GZ

Toll Free: 866-795-1586

United Kingdom

www.stoneagetools.com

Phone: +44 (0) 1684 892065

CB-SKR CONTROL BOX SYSTEM

This manual must be used in accordance with all
applicable national laws. The manual shall be regarded
as a part of the machine and shall be kept for reference
until the final dismantling of the machine, as defined by
applicable national law(s).
Updated manuals can be downloaded at:
https://www.stoneagetools.com/manuals

STANDARD STRIKER® SPECIFICATIONS

IMPERIAL SYSTEM

METRIC SYSTEM

Weight

260 pounds

118 kilograms

Control Box Weight (includes Control Box, FRL and
Stand)

43 pounds

19.5 kilograms

Product Size / Footprint Extended

63 in Wide x 55 in Long x 66 in High

1600 mm Wide x 1397 mm Long x 1676 mm High

Product Size / Footprint Collapsed

25 in Wide x 31 in Long x 66 in High

635 mm Wide x 787 mm Long x 1676 mm High

Cleaning Window

84 in Wide x 54 in Long x 60 in High

2134 mm Wide x 1372 mm Long x 1524 mm High

Maximum Air Supply Pressure

125 PSI

0.86 MPa

Maximum Air Consumption

100 CFM at 100 PSI

2.8 Meters3/Minute at 0.70 MPa

System Air Operating Pressure

80 PSI min, 100 PSI max

0.55 Mpa min, 0.70 Mpa max

Recommended Operational Temperature Range

-20 °F to 140 °F

-29 °C to 60 °C

Recommended Operational Relative Humidity Range

15 % RH to 100 % RH

15 % RH to 100 % RH

Reaction Force

Up to 70 pounds

Up to 32 KG

DESCRIPTION OF EQUIPMENT AND INTENDED USE

KEY FEATURES:

STANDARD STRIKER® AND CONTROL BOX
The powerful and responsive STRIKER® (SKR-STD) combines a rotary
shotgun arm and positioning system for precise remote shotgunning
in tough to reach locations.

STANDARD STRIKER® (SKR-STD)
• Modular system designed for portability and easy assembly
• Lightweight components for single operator setup and use
• Wheeled base for easy maneuverability
• Fully pneumatic
• Portable control box allows cleaning visibility.
• Affordable alternative to complicated robotic systems
STANDARD CONTROL BOX (CB-SKR)
• Small, lightweight, ergonomic design that includes a
Portable stand and filter-regulator-lubricator assembly
• Body controls: In/Out, Up/Down, and Rotation
• Wrist controls: Rotation and Flex
• OPTIONAL Pneumatic Foot Pedal Dump Control for the nonwireless control box.

4

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MANUFACTURER’S INFORMATION
TRACKED STRIKER® SKR-TRK AND
WIRELESS REMOTE CONTROL SYSTEM

TRACKED STRIKER® SPECIFICATIONS

IMPERIAL SYSTEM

METRIC SYSTEM

Weight

570 pounds

259 kilograms

Wireless Remote Control Weight

4.5 pounds

2 kilograms

Product Size / Footprint

34.5 in Wide x 44 in Long x 66 in High

876 mm Wide x 1118 mm Long x 1676 mm High

Cleaning Window

84 in Wide x Unlimited Long x 66 in High

2134 mm Wide x Unlimited Long x 1676 mm High

Maximum Air Supply Pressure

125 PSI

0.86 MPa

Maximum Air Consumption

120 CFM at 100 PSI

3.4 Meters3/Minute at 0.70 MPa

System Air Operating Pressure

80 PSI min, 100 PSI max

0.55 Mpa min, 0.70 Mpa max

Recommended Operational Temperature Range

-20 °F to 140 °F

-29 °C to 60 °C

Recommended Operational Relative Humidity Range

15 % RH to 100 % RH

15 % RH to 100 % RH

Reaction Force

Up to 100 pounds

Up to 45 KG

DESCRIPTION OF EQUIPMENT AND INTENDED USE

KEY FEATURES:

TRACKED STRIKER® AND WIRELESS CONTROLLER
The TRACKED STRIKER® (SKR-TRK) is an automated shotgunning
tool, mounted to a rubber tracked base, wireless controlled, for blast
pad work on structure walkways and platforms, inside tanks and
boilers.

TRACKED STRIKER® (SKR-TRK)
• Pneumatic powered track base and articulation for easy
maneuverability
• Optional 20,000 or 40,000 PSI Swivel
• Capable of handling jet reaction force up to 100 pounds
• Can be easily and rapidly disassembled for transportation or
installation inside vessels.
WIRELESS REMOTE CONTROL
• Wireless remote controller allows increased mobility.
• Body controls: In/Out, Up/Down, and Rotation
• Wrist controls: Rotation and Flex

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5

EU DECLARATION OF CONFORMITY
Manufacturer: 				StoneAge Incorporated
					466 South Skylane Drive
					Durango, CO 81303
					USA
Authorized Representative:			
StoneAge Europe
					Unit 2, Britannia Business Centre
					Britannia Way
					Malvern WR14 1GZ
					United Kingdom		
					Steve Ellis, Director StoneAge Europe

Declare that:			
				

STRIKER® (SKR-STD) Standard Base Assembly and Control Box (CB-SKR)
for high pressure water cleaning of system parts.

Is compliant with the following Directives and Standards:
Directive 2006/42/EC (Machinery Directive)
EN ISO 12100:2010 (E) Safety of machinery – General principles for design – Risk assessment and risk reduction
The Technical File for STRIKER® (SKR-STD) Standard Base Assembly and Control Box (CB-SKR) is maintained at:
StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and was compiled by the Engineering Manager.
The Technical File is available through the Authorized Representative.
This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.

________________________________________			
02/11/2019
StoneAge Incorporated, Durango, CO, USA			
Date
Adam Markham, Engineering Manager, Robotics								

6

866-795-1586 • WWW.STONEAGETOOLS.COM

EU DECLARATION OF CONFORMITY
Manufacturer: 				StoneAge Incorporated
					466 South Skylane Drive
					Durango, CO 81303
					USA
Authorized Representative:			
StoneAge Europe
					Unit 2, Britannia Business Centre
					Britannia Way
					Malvern WR14 1GZ
					United Kingdom		
					Steve Ellis, Director StoneAge Europe

Declare that:			
				

STRIKER® (SKR-TRK) Tracked Base Assembly and Wireless Controller
for high pressure water cleaning of system parts.

					
Is compliant with the following Directives and Standards:
Directive 2006/42/EC (Machinery Directive)
EN ISO 12100:2010 (E) Safety of machinery – General principles for design – Risk assessment and risk reduction
ETSI EN 300 328 V1.9.1 (Article 3.2 of R&TTE Directive) - Base Unit
ETSI EN 300 328 V1.9.1 (Article 3.2 of R&TTE Directive) - Console Box
ETSI EN 301 489-1 V1.9.2 (2008-4) & ETSI EN 301 489-17 (Article 3.1(b) of R&TTE Directive) - Console Box
The Technical File for STRIKER® (SKR-TRK) Tracked Base Assembly and Wireless Controller is maintained at:
StoneAge Incorporated, 466 South Skylane Drive, Durango, CO 81303, USA and was compiled by the Engineering Manager.
The Technical File is available through the Authorized Representative.
This Declaration of Conformity is issued under the exclusive responsibility of StoneAge Incorporated.

________________________________________			
02/11/2019
StoneAge Incorporated, Durango, CO, USA			
Date
Adam Markham, Engineering Manager, Robotics								

866-795-1586 • WWW.STONEAGETOOLS.COM

7

WARNING AND SAFETY INSTRUCTIONS
OPERATOR TRAINING
Managers, Supervisors, and Operators MUST be trained in Health
and Safety Awareness of High-pressure Water Jetting and hold
a copy the Water Jetting Association (WJA) Code of Practice, or
equivalent (see www.waterjetting.org.uk).
Operators MUST be trained to identify and understand all applicable
standards for the equipment supplied. Operators should be trained
in manual handling techniques to prevent bodily injury.
StoneAge has designed and manufactured this equipment
considering all hazards associated with its operation. StoneAge
assessed these risks and incorporated safety features in the design.
StoneAge WILL NOT accept responsibility for the results of misuse.

Operators MUST read, understand, and follow the Operational and
Training Requirements (Section 7.0) of WJTA-IMCA’s Recommended
Practices For The Use Of High-pressure Water jetting Equipment, or
equivalent.
Operators MUST read, understand and follow the Warnings,
Safety Information, Assembly, Installation, Connection, Operation,
Transport, Handling, Storage, and Maintenance Instructions detailed
in this manual.

The risk assessment MUST consider potential material or substance
hazards including:
•
•

IT IS THE RESPONSIBILITY OF THE INSTALLER/OPERATOR
to conduct a job specific risk assessment prior to use. Job specific
risk assessment MUST be repeated for each different set up,
material, and location.

•

The risk assessment MUST conform to the Health and Safety at
Work Act 1974 and other relevant Health and Safety legislation.

•

•
•
•
•
•
•
•
•

PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS
Use of Personal Protective Equipment (PPE) is dependent on the
working pressure of water and the cleaning application. Managers,
Supervisors, and Operators MUST carry out a job specific risk
assessment to define the exact requirements for PPE. See
Protective Equipment for Personnel (Section 6) of WJTA-IMCA’s
Recommended Practices For The Use Of High-pressure Water
jetting Equipment for additional information.
Hygiene - Operators are advised to wash thoroughly after all
waterjetting operations to remove any waterblast residue which may
contain traces of harmful substances.
First aid provision - users MUST be provided with suitable first aid
facilities at the operation site.

Aerosols
Biological and microbiological (viral or bacterial) agents
Combustible materials
Dusts
Explosion
Fibers
Flammable substances
Fluids
Fumes
Gases
Mists
Oxidizing Agents

PPE may include:
• Eye protection: Full face visor
• Foot protection: Kevlar® brand or steel toe capped,
waterproof, non-slip safety boots
• Hand protection: Waterproof gloves
• Ear protection: Ear protection for a minimum of 85 dBA
• Head protection: Hard hat that accepts a full face visor and
ear protection
• Body protection: Multi-layer waterproof clothing approved for
water jetting
• Hose protection: Hose shroud
• Respiratory protection: May be required; refer to job specific
risk assessment

SAFETY LABEL DEFINITIONS
The STRIKER® (SKR-STD) and TRACKED STRIKER® (SKR-TRK)
have the potential to cause serious injury to fingers or hands if
they become caught between the rollers or rotating connections.
The STRIKER® (SKR-STD) and TRACKED STRIKER® (SKR-TRK)
have the potential to cause serious injury if fingers or hands
become caught between the carriage and rails.

8

The STRIKER® (SKR-STD) and TRACKED STRIKER® (SKR-TRK)
have a maximum operating air pressure of 100 psi (0.7 MPa).
Never exceed 125 psi (0.86 MPa) supply pressure. Exceeding
125 psi (0.86 MPa) supply pressure may result in injury to the
Operator and/or damage to the equipment.

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WARNING AND SAFETY INSTRUCTIONS

WARNING

PRE-RUN SAFETY CHECK

Operations with this equipment can be potentially hazardous. Caution
MUST be exercised prior to and during machine and water jet tool
use. Please read and follow all of these instructions, in addition to
the guidelines in the WJTA Recommended Practices handbook,
available online at www.wjta.org. Deviating from safety instructions and
recommended practices can lead to severe injury and/or death.

Refer to WJTA-IMCA’s, Recommended Practices For The Use Of
High-pressure Waterjetting Equipment and/or The Water Jetting
Association’s, WJA Code of Practice for additional safety information.
•

Complete a job specific risk assessment and act on the resulting
actions.

•

Adhere to all site specific safety procedures.

•

Ensure the waterblasting zone is properly barricaded and that
warning signs are posted.

•

Ensure the work place is free of unnecessary objects (e.g. loose
parts, hoses, tools).

•

Do not exceed the maximum operating pressure specified for
any component in a system.

•

Inspect the equipment for visible signs of deterioration,
damage, and improper assembly. Do not operate until repaired.
Make sure all threaded connections are tight and free of leaks.

•

The immediate work area MUST be marked off to keep out
untrained persons.

•

Ensure all Operators are using the correct Personal Protective
Equipment (PPE).

•

Users of the STRIKER® (SKR-STD) and TRACKED STRIKER®
(SKR-TRK) MUST be trained and/or experienced in the use
and application of high-pressure technology and cleaning, as
well as all associated safety measures, according to the WJTA
Recommended Practices for the use of High-pressure Water
jetting Equipment.

•

Check that the air hoses are properly connected and tight.

•

Check all hoses and accessories for damage prior to use. Do
not use damaged items. Only high quality hoses intended for
waterblast applications should be used as high-pressure hoses.

•

Check all high-pressure threaded connections for tightness.

•

Test the controls before operating the STRIKER® (SKR-STD) and
TRACKED STRIKER® (SKR-TRK) with high-pressure water to
verify the control valves move the Tool in the intended directions.

•

Operate the high-pressure water at full pressure and use the Pneumatic Foot Pedal Dump Control to verify that the dump valve is
working properly.

•

Ensure that Operators never connect, disconnect, or tighten
hoses, adapters, or accessories with the high-pressure water
pump unit running.

•

Ensure no personnel are in the hydroblasting zone.

•

•

•

•

The Control Box should be located in a safe location where the
Operator has good visibility of the placement of the tool. The
STRIKER® (SKR-STD) and TRACKED STRIKER® (SKR-TRK)
and Control Box MUST be supervised at all times and should
never be left unattended.
STAY BEHIND THE VERTICAL RAIL ASSEMBLY AND OUT OF
THE SPRAY ZONE WHEN OPERATING THE STRIKER®. Failure
to do so will result in death or serious injury..
Always de-energize the system before servicing or replace any
parts. Failure to do so can result in severe injury and/or death.
When moving the STRIKER® (SKR-STD) lift with care to prevent
bodily injury.

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9

STANDARD STRIKER SYSTEM ASSEMBLY - OVERVIEW

STRIKER® SKR-STD AND
CB-SKR CONTROL BOX SYSTEM

VERTICAL RAIL
ASSEMBLY

TIE STOP
ASSEMBLY

CARRIAGE
ASSEMBLY
CONTROL BOX,
FRL, AND, STAND
ASSEMBLY

HORIZONTAL
RAIL ASSEMBLY

RAIL STOP

*OPTIONAL
20K HIGH
PRESSURE HOSE
*OPTIONAL
BCK-20K
BARRACUDA

WRIST
ASSEMBLY

15FT UMBILICALS
(4572 mm)

GEARBOX
ASSEMBLY
WHEELIE BAR

LONG
OUTRIGGER

*OPTIONAL
FOOT PEDAL
DUMP CONTROL

*OPTIONAL SKR 500-K
DOWNRIGGER LEG KIT
FOR SCAFFOLD OR GRATE
MOUNTING

10

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STRIKER CART
ASSEMBLY

SHORT
OUTRIGGER

SKR-100 SET-UP - POSITIONING AND RELOCATING THE STRIKER
LEG BASE SET-UP
The leg base on the Striker may come with the legs folded upright.
1.

Lift the Lever Bar up, use the longer legs as handles, tilt the Striker back, and roll into place. Once in place, pull the 4 Quick Release
Pins out of the leg assemblies. (Figure 1)

HANDLES

TILT

LEVER BAR
QUICK
RELEASE
PINS

QUICK
RELEASE
PINS
FIGURE 1

2.

Pull the leg assemblies down and insert the Quick Release Pins through the cart and leg base. Push down on the Lever Bar to raise
the wheels and foot plates off the ground. The Striker can be stabilized by screwing the feet in or out. (Figure 2)

CAUTION
All four adjustable feet MUST be level to the ground and the lever bar MUST be pressed firmly down to lift the wheels and foot plates off the
ground. (Figure 2) Failure to do so may allow the Striker to slide around on the ground during operation.

QUICK
RELEASE
PINS

ADJUSTABLE
FEET

QUICK
RELEASE
PINS

LEVER BAR
WHEELS

FOOT
PLATES

ADJUSTABLE
FEET

OFF THE
GROUND

FIGURE 2

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11

SKR-100 SET-UP - SWITCHING OUTRIGGER TO DOWNRIGGER LEGS
CHANGING FROM THE OUTRIGGER LEG ASSEMBLIES TO THE DOWNRIGGER LEG ASSEMBLIES
The Downrigger Leg Kit is designed to allow the user to mount the Striker onto scaffolding. It comes with two short and two long leg
inserts.
1.

Remove the 1/2” Bolts, Lock Nuts, and the Quick Release Pins from the Outrigger Leg Assembly and Cart. (Figure 1)

2.

Insert the Downrigger Leg Assembly and secure with the 1/2” Bolt, Lock Nut, and Quick Release Pins as shown in (Figure 2).

FIGURE 1

FIGURE 2

3.

Confirm that the Short and Long Downrigger Legs are Installed where shown in (Figure 3).
FIGURE 3

LONG

SHORT

12

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SKR-STD SET-UP - INSTALLING THE HORIZONTAL RAIL AND WRIST
INSTALLING THE HORIZONTAL RAIL AND WRIST ASSEMBLY INTO THE VERTICAL RAIL ASSEMBLY
1.

Install the Horizontal Rail Assembly with Wrist through the Carriage Assembly located on the Vertical Rail Assembly. (Figure 1)
Center the Horizontal Rail between the four rollers on the Carriage Assembly (Figure 2) and slide in about half way.

FIGURE 1

FIGURE 2

NOTICE
The Horizontal Rail Assembly is slotted on both sides. Flipping the Horizontal Rail allows the 270o rotational spray pattern to be directed up
or down. (Figure 3)

270o
ROTATIONAL
SPRAY PATTERN

FIGURE 3

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13

SKR-STD SET-UP - RAIL AND CARRIAGE STOPS
INSTALLING THE RAIL STOPS
1.

Slide the Tie Rail Stop onto the end of the Vertical Rail Assembly. (Figure 1) Orient and tighten the Release Levers away from the
Carriage Assembly. (Figure 2)
FIGURE 2

FIGURE 1

2.

Slide the Rail Stop onto the end of the Horizontal Rail Assembly. (Figure 3) Orient and tighten the Release Lever away from the
Carriage Assembly. (Figure 4)
FIGURE 3

3.

FIGURE 4

Slide the Carriage Stop along the Vertical Rail Assembly until the top of the block is 12” (305 mm) from the bottom of the Vertical Rail.
Orient and tighten the Release Lever away from the Carriage Assembly.

NOTICE
Setting the Carriage Stop at a minimum of 12” (305 mm) ensures the carriage and horizontal rail will clear the gearbox and the base.
If the Carriage Stop is placed lower to gain range of motion, the Operator must pay attention to the horizontal rail and carriage assembly
to ensure that they DO NOT make contact with the gearbox or base. Failure to do so will result in damage to the motors on the carriage
assembly.
FIGURE 5

12” (305 MM)
MINIMUM

14

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SKR-STD SET-UP - BCK-20K BARRACUDA AND HIGH PRESSURE HOSE
CONNECTING HIGH PRESSURE HOSE AND FITTINGS TO BCK-20K
1.

Feed the male connector on the High Pressure Hose through the Rear Rail Stop on the end of the Horizontal Rail, then through the
Carriage towards the BCK-20K Holder. (Figure 1)
REAR
RAIL
STOP

CARRIAGE
BCK-20K
HOLDER

HIGH
PRESSURE
HOSE

FIGURE 1

2.

Fasten High Pressure Hose to BCK-20K Barracuda (Figure 2). The hose end is a 9/16” medium pressure connection, with a modified
gland nut and standard collar.

NOTICE
It is recommended to use BLUE GOOP, A SWAGELOK brand anti-seize, or an equivalent on threaded fittings to avoid galling.
GLAND NUT COLLAR
LOOSEN TO INSTALL
BCK-20K BARRACUDA

FIGURE 2

3.

Tighten BCK-20K Barracuda to Gland Nut on the High Pressure Hose (A) and tighten the Wrist Clamp to BCK-20K Barracuda (B).
(Figure 3)
FIGURE 3
A

B

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15

SKR-STD SET-UP - WRIST SPEED AND RESISTANCE ADJUSTMENTS
WRIST SPEED CONTROL ADJUSTMENTS
WRIST RESISTANCE
ADJUSTMENTS

THE WRIST ROTATION DIRECTION IS REFERENCED
FROM THE BACK OF THE STRIKER, LOOKING DOWN
THE HORIZONTAL RAIL TOWARD THE BCK-20K
FASTER
FASTER
SLOWER
SLOWER

DOWNWARD
WRIST FLEX

UPWARD
WRIST FLEX

FASTER
SLOWER

COUNTERCLOCKWISE
WRIST ROTATION

CLOCKWISE
WRIST ROTATION

WRIST RESISTANCE ADJUSTMENTS

1

2

1.

Remove Bolt and Lock Nut From the Rail and Wrist Assembly.

2.

Pull the Wrist Assembly free of the Rail.

3.

Remove the black plastic end cap from the end of the Wrist
Assembly.

4.

Remove the Friction Torque Limiter and Shaft

5.

Loosen set screws.

6.

Adjust nut to the left for less resistance and tighten to the right for
increased resistance.

4
3

6

16

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5

CONTROL BOX - OVERVIEW
CONTROL BOX
TOP VIEW

CONTROL BOX

CONTROL BOX

REAR VIEW

FRONT VIEW

MAIN BOX
FRAME

PRESSURE
REGULATOR
PRESSURE
RELIEF VALVE
INLET AIR
FITTING

TRIPOD
LEGS

POLE MOUNT
WITH THUMB SCREW

INLINE OILER
FEED
ADJUSTMENT

DUMP
CONNECTION
FITTING

FILTER,
REGULATOR,
LUBRICATOR

AIR SUPPLY
FITTING
WITH DUST CAP

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WRIST
SYSTEM UMBILICAL
UMBILICAL
PORT BLUE
PORT RED

17

CONTROL BOX ASSEMBLY
ASSEMBLE CONTROL BOX, FRL, AND TRIPOD BASE
1. Setup the tripod base in a location with good visibility to the
cleaning site, but at a safe distance away from waterblast zone.
2. Slide the vertical tube into the tripod base. Secure with the
supplied thumbscrew knob. Note: The vertical tube has a hole
through one wall that the thumbscrew must engage.
3. Slide the Filter, Regulator, Lubricator (FRL) assembly over the
vertical tube down to the tripod base. Secure with the supplied
thumbscrew knob.

4. Slide the Control Box over the vertical tube. The Control Box has
a stop that keeps it located at the top of the vertical tube. Secure
with the supplied thumbscrew knob.
5. Install the short 1/2 in. (13 mm) I.D. hose between the FRL and
the Control Box.

NOTICE
The vertical tube has a hole through one wall that the
thumbscrew must engage.

FILTER, REGULATOR,
LUBRICATOR, ASSEMBLY
(FRL)

THUMBSCREW
KNOB
(ALIGN WITH
PRE-DRILLED
HOLE ON
TUBE INSERT)

4

3
2
5

1
THUMBSCREW
KNOB
(ALIGN WITH
PRE-DRILLED
HOLE ON
TUBE INSERT)
THUMBSCREW
KNOB

18

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TUBE
INSERT

CONTROL BOX AIR SUPPLY FITTING
AIR SUPPLY AND LUBRICATOR SETTING

WARNING

1. The Control Box is supplied with a twist claw style inlet coupling
(Chicago style) located on the side of the FRL Assembly.
Connect a compatible compressed air line (not included)
according to the Manufacturer’s instructions. If another
pneumatic connection is preferred, this fitting can be removed
and any male 1/2 in. NPT fitting may be used.

Minimum operating pressure is 80 psi (0.55 MPa). Maximum
operating air pressure is 100 psi (0.7 MPa). Exceeding 125 psi
(0.86 MPa) supply pressure may result in injury to the Operator
and/or damage to the equipment.

2. Using the regulator adjust the operating pressure to 110 psi
(0.76 MPa) for the application.
FILTER, REGULATOR, LUBRICATOR
(FRL)
REGULATOR

CONNECTION FITTING
FOR FOOT PEDAL DUMP
CONTROL
ADJUST INLINE OILER
TO FEED 1 DROP OF OIL
EVERY 15-30 SECONDS
FOR HIGH SPEED OR
CONTINUOUS DUTY
USAGE

AIR SUPPLY FITTING
A universal AIR SUPPLY FITTING (Chicago style) is
located on the side of the FRL. Connect a compatible
compressed air line (not included) according to the
manufacturer’s instructions. If another pneumatic
connection is preferred, this fitting can be removed and
any male ½ in. NPT fitting may be used.

PNEUMATIC FOOT PEDAL DUMP CONTROL
NOT INCLUDED IN THE STRIKER PACKAGE
®

INSTALL ¼ IN. O.D. TUBING
(NOT INCLUDED IN THE FPA-SKR
PACKAGE)

An optional Pneumatic Foot Pedal Dump Control with Air Line
package is available for purchase through StoneAge Tools®.
To install the Pneumatic Foot Pedal Dump Control package,
connect one end of the Air Line to the fitting on the Foot
Pedal Dump marked “SUPPLY” and the other end to the
Connection Fitting on the Control Box (See diagram above).
To connect to the Dump Valve, the Operator will need to
install 1/4 in. O.D. Nylon tubing (Not Included in the FPA-SKR
package) between the push fitting on the Foot Pedal Dump
marked “DUMP” and the pneumatic dump valve.

AIR LINE

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19

CONTROL BOX TO STRIKER (SKR-STD) SYSTEM ASSEMBLY CONNECTION
PNEUMATIC SUPPLY LINE CONNECTIONS
1. Remove the dust caps from both plugs on the Control Box and
the STRIKER® (SKR-STD) .
2. Connect the STRIKER® (SKR-STD) to the Control Box by
plugging the RED umbilical into the plug marked “Wrist” and the
BLACK umbilical into the plug marked “Body”. Verify the Control
Box rotates, flexes, raises, and lowers, the wrist and rotates the
assembly left and right correctly.

REAR VIEW

3. Familiarize yourself with the Control Box functions by hooking
up to air, before operating the STRIKER® (SKR-STD) with high
pressure water.
WRIST

BODY

15FT (4572 MM)
UMBILICALS
(NOT TO SCALE)

WRIST
RED

BODY
BLACK

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OPERATION
CONTROL BOX
•

•

TEST RUN PROCEDURE

There are three levers that control the BODY of the STRIKER
(SKR-STD).
• The IN/OUT LEVER will move the Horizontal Rail Assembly
in the In (extending) and Out (retracting) directions.
• The UP/DOWN LEVER will move the Carriage Assembly Up
and Down the Vertical Rail Assembly.
• The ROTATE LEFT/RIGHT LEVER will rotate the Vertical
Rail Assembly from the Spline at the bottom in a windshield
wiper motion.
®

There are two levers that control the WRIST of the STRIKER®
(SKR-STD).
• The ROTATE LEVER rotates the BCK-20K BARRACUDA
tool from the Wrist in a maximum 270° radius.
NOTE: The Horizontal Rail is slotted on top and bottom to
allow the center of the Wrist rotation point to be pointed
upward or downward.
• The FLEX LEVER flexes the BCK-20K BARRACUDA tool
90° from the Wrist.

•

The WRIST speed controls are located on the STRIKER® (SKRSTD) The wrist will operate differently while it is under high pressure
water versus operating with air only. See the Wrist Speed and
Resistance Adjustment page in this manual to adjust the wrist
settings.

•

The OFF position for all levers is at the spring centered middle
position.

•

To de-energize the system, remove foot from the PNEUMATIC
FOOT PEDAL DUMP CONTROL . This will stop the Carriage
Assembly and BCK-20K BARRACUDA tool from moving and
reroute the high-pressure water away from the STRIKER® (SKRSTD).

WARNING
Crush Hazard. Keep hands, hair, and clothing, clear of Carriage
Rollers, Wrist joints, Spline Hub, and out of all travel limit zones.
Contact with moving parts can result in severe injury

•

Perform the PRE-RUN SAFETY CHECK (SEE PAGE 8).

•

Test the Control Box before operating the STRIKER® (SKR-STD)
with high-pressure water to verify the control valves move the Horizontal and Vertical Rail Assemblies in their intended directions, and
the PNEUMATIC FOOT PEDAL DUMP CONTROL is working
properly. Ensure that the High Pressure Water System cannot be
energized while making adjustments.

•

Operate the high-pressure water at full pressure and use the
PNEUMATIC FOOT PEDAL DUMP CONTROL to verify that
the dump valve is working properly. To activate dump, remove foot
from the pedal.

•

Operate the high-pressure system and waterjet tool at full pressure
to test the Speed and Resistance settings on the Wrist. Properly
setting up the Wrist will provide good control of the BCK-20K
BARRACUDA tool in Rotation and Flex directions. Detailed
adjustment instructions can be found on the Wrist Speed and
Resistance Adjustment page in this manual.

•

The STRIKER® (SKR-STD) has been engineered to stay in position with a maximum reaction force of 70lbs when all outriggers
are deployed. The STRIKER® (SKR-STD) may slide on smooth,
oily, or slippery surfaces during operation. Anchoring the STRIKER® (SKR-STD) to the floor, heavy duty scaffolding, or similar
components will aid in keeping the unit in position. The anchoring method MUST be capable of withstanding a minimum of
70 lbs of reaction force from the STRIKER® (SKR-STD). Operate
the high-pressure hose and waterjet tool at full pressure to test
the anchoring method.

RUN PROCEDURE
•

After completing the setup, and taking all safety precautions the
STRIKER® (SKR-STD) system is ready for operation.

•

To line up the STRIKER® (SKR-STD) with the area to be cleaned,
lift up on the Wheelie Bar to engage wheels, counter balance the
unit, and move into place. Push down on the Wheelie Bar to set
Outriggers down on the floor.

•

Operate the in/out, up/down and rotation functions on the upper
rail assembly and the rotate and flex functions on the Wrist, to
begin high pressure cleaning at the preferred location.

•

The STRIKER® (SKR-STD) MUST be supervised at all times.

HIGH-PRESSURE HOSE

DANGER
STAY BEHIND THE VERTICAL RAIL ASSEMBLY AND OUT OF
THE SPRAY ZONE WHEN OPERATING THE TRACKED STRIKER.
Failure to do so will result in death or serious injury.

• The TRACKED STRIKER is designed to be used with a
12ft (3658 mm) SPIR STAR® HP 8mm Hose and SPIR STAR®
standard 9/16”-18 Medium Pressure 8-4 male end at the BC-K
20 KPSI BARRACUDA and a SPIR STAR® 3/4”-16 Type M Swivel
Female End at the coupler on the STRIKER assembly.
•

Only high quality hoses intended for waterblast applications should
be used as high-pressure hoses. Pressure rating of high-pressure
hoses MUST NEVER be exceeded.

•

Verify that the high-pressure hose is properly installed through
the Carriage Assembly.

•

Inspect high-pressure hoses for damage or wear before each
use. Do not use damaged or worn high-pressure hose.

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21

MAINTENANCE
MAINTENANCE
Maintenance Item

Frequency

Maintenance Required

All Air Fittings

After each use

Reinstall all dust caps to protect from dirt and moisture.

Carriage rollers

Every 100 Hours of use Lubricate Zerks on all Carriage Rollers using any multipurpose
NLGI 2 grease.

Gearbox oil level

Every 100 Hours of use Fill with Mobil SHC™ 634 synthetic gear oil. See individual part
diagram pages for gearbox fill orientations.

Lubricator of Control Box

Before each use

Add oil when fluid drops below minimum level marking. Fill with
a quality air tool oil.

Vertical and Horizontal Rails

As Needed

Inspect for wear that would allow Carriage Rollers to slip off.
Replace Rail as needed.

Waterblast Tool

After each use

Remove tool, blow out water, lubricate, and store in clean
container.

Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for the
STRIKER® (SKR-STD) and Control Box.

STORAGE, TRANSPORTATION, AND HANDLING
When moving the STRIKER® (SKR-STD), lift with care to prevent bodily injury. When the Rear (Long) Outriggers are folded upright, and the
wheels on the cart are lowered, the STRIKER® (SKR-STD) can be moved as a two wheeled dolly. Two 3/4” (19 mm) holes, are provided in
the Front (Short) Outrigger mount plates on the cart weldment. They are intended for Clevis Pins to allow for lifting by crane.
The STRIKER® (SKR-STD) is shipped in a custom wooden crate and may be stored upright in the same crate between jobs.
When storing the unit, use compressed air to blow out the air lines to remove debris and moisture. Use mild soapy water to clean the
machine in order to remove corrosive materials.
Apply a small amount of air tool oil directly into the forward and reverse fittings. Then, briefly operate the controls at slow speed for a short
duration in each direction to coat the interior parts of the motor. Install the dust caps onto all three fittings to keep moisture and dirt out.

22

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CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
USE THIS SECTION OF THE MANUAL TO CONVERT A STANDARD STRIKER TO A TRACKED BASE.
REMOVE THE VERTICAL RAIL ASSEMBLY
1.

Using the Control Box rotate the Vertical Rail Assembly into a horizontal position as shown in (Figure 1).

2.

Disconnect the High Pressure Hose from the BC-20K tool and pull all the way out through the Rear Rail Stop. (Figure 2)

3.

Disconnect the Control Box Umbilical from the end of the Horizontal Rail. (Figure 3)

4.

Remove the Rear Rail Stop (Figure 4) from the Horizontal Rail and the Tie Rail Stop from the Vertical Rails. (Figure 5)

WARNING
Always de-energize the system before servicing or replacing any parts. Failure to do so can result in severe injury and/or death.
Keep hands, hair, and clothing clear of moving parts.

FIGURE 1

FIGURE 2

FIGURE 3

FIGURE 4

FIGURE 5

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23

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
REMOVING THE HORIZONTAL RAIL AND CARRIAGE ASSEMBLY
6.

Slide the Horizontal Rail Assembly with Wrist out of the Carriage Assembly. (Figure 6)

FIGURE 6

7.

Disconnect the Control Box Umbilical from the QD Hanger. (Figure 7)

8.

Depress the pushlock fittings on the air motor and pull out the red and blue 1/4” tubing. (Figure 8)

9.

Pull out the quick release pin on the QD Hanger and slide the assembly off the Gearbox handle. (Figure 9)
FIGURE 7

FIGURE 8

FIGURE 9
QUICK
RELEASE
PIN

QD
HANGER

PRESSLOCK
FITTINGS

10. Disengage the drive gear from the slotted rail by releasing the lever on the motor. (Figure 10)
11. Roll the Carriage off rails with caution so as not drop it. (Figure 11)
CARRIAGE
ASSEMBLY

FIGURE 10
RELEASE
LEVER

DRIVE
GEAR

24

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FIGURE 11

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
REMOVING THE VERTICAL RAIL AND THE GEARBOX ASSEMBLY
12. Slide the Vertical Rail Assembly off the Spline by depressing the Hub Pin on the Spline coupling. (Figure 12)

FIGURE 12

HUB PIN

13. Remove the Wedge Bolt from the mounting plate and lift the Gearbox Assembly out of the cart. (Figure 13)

FIGURE 13

WEDGE
BOLT

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25

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
PREPARING THE TRACKED BASE
14. The Tracked Striker Base comes with either a 20K (1500 bar) or 40K (2000 bar) Swivel and Inlet assembly. Additional swivel assemblies
are sold separately through StoneAge Tools®. (Figure 14)

NOTICE
Verify if the Tracked Striker Base is set up with the 20k or 40k. The 20k swivel is an MP9 and the 40k swivel is the H9.

SWIVEL
LOCATION

MP9 20K
1500 BAR

H9 40K
2000 BAR

FIGURE 14

SWITCHING SWIVEL ASSEMBLIES
The following steps are only necessary if changing the pressure rating of the Tracked Striker. Skip to Step 19 if the base is
already assembled with the desired swivel.
15. Remove and retain the four 1/4” hex bolts and washers from the mounting plate. Depress the presslock fitting to release the red tubing.
(Figure 15)
16. Loosen the swivel fitting with two adjustable end wrenches and slide the swivel out from the holder. (Figure 16)
FIGURE 16

FIGURE 15

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CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
INSTALLING THE SWIVEL
17. Install the four retained 1/4” hex bolts and washers through the base plate into the dump valve. Depress the presslock fitting to insert
the red tubing. Pull on the tubing to ensure it is securely fastened. (Figure 17)
18. Tighten the swivel fitting with two adjustable end wrenches and slide into the holder. (Figure 18)
FIGURE 18

FIGURE 17

NOTICE
At this point it is best to determine the desired orientation of the Tracked Striker. The job location will determine if the Parallel or Perpendicular position will
allow for easier access to the object to be cleaned. The diagrams below illustrate the differences between the two positions.

PARALLEL ORIENTATION

PERPENDICULAR ORIENTATION

SPRAY ZONE

FRONT

FRONT
SPRAY
ZONE
LEFT

RIGHT

RIGHT

LEFT

BACK
BACK

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27

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
ROTATING THE POSITION OF THE PIVOT
The instructions below are for rotating the position of the pivoting gearbox mount from Parallel to Perpendicular. If the Parallel position is the
desired orientation then skip to Step 23.

SWIVEL
LOCATION

PIVOTING
GEARBOX
MOUNT
LOCATION

PARALLEL ORIENTATION
19. Loosen the swivel fitting with two adjustable end wrenches to allow the hose to rotate when changing positions. (Figure 19)
20. Pull out the Quick Release Pin and rotate the pivoting gearbox mount in the direction shown. (Figure 20)
FIGURE 20

FIGURE 19

SWIVEL
HOLDER

SWIVEL
HOLDER

LOOSEN

PARALLEL ORIENTATION
28

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QUICK RELEASE PIN

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
ROTATING THE POSITION OF THE PIVOT (CONTINUED)
21. Insert the Quick Release Pin in the 3 O’Clock position. (Figure 21)
22. Tighten the swivel fitting with two adjustable end wrenches. (Figure 22)

PERPENDICULAR ORIENTATION
FIGURE 21

FIGURE 22
SWIVEL
SWIVEL
TIGHTEN

INSERT

SWIVEL
LOCATION

PIVOTING
GEARBOX
MOUNT
LOCATION

NOTICE
The Tracked Striker should appear like
this if it has been rotated properly into the
Perpendicular Position

PERPENDICULAR ORIENTATION
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29

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
MOUNTING GEARBOX ASSEMBLY ONTO TRACKED BASE
The following assembly instructions are shown with the Tracked Striker in the PERPENDICULAR ORIENTATION.
23. Place the Gearbox Assembly into the mount as shown in (Figure 23). Install Wedge Bolt with the flats lined up through both inboard 		
and outboard plates and the Gearbox Assembly. Tighten Wedge Bolt with two 9/16” wrenches on both sides until secure.
FIGURE 23
GEARBOX
ASSEMBLY

WEDGE
BOLT
GEARBOX
MOUNT

24. Slide the Vertical Rail Assembly onto the Spline by depressing the Hub Pin on the Spline coupling. (Figure 24)
The Hub Pin should be fully engaged and positioned between Rail Clamps as shown. (Figure 24.1)
FIGURE 24

FIGURE 24.1
RAIL
CLAMPS

HUB
PIN

30

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HUB
PIN

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
INSTALLING THE CARRIAGE ASSEMBLY
25. Slide the Carriage onto the Vertical Rails (Figure 25) and disengage the drive gear from the slotted rail by releasing the lever on the
motor. This will allow the carriage to move along the rails. (Figure 25.1) Continue to slide the Carriage about half way down the rails
and tighten the lever on the Carriage to engage the drive gear.

FIGURE 25

DRIVE
GEAR

RELEASE
LEVER

DETAIL CARRIAGE VIEW

26. Connect the QD Hanger to the Gearbox handle by pulling out the quick release pin on the QD Hanger and sliding the pin into the
center hole on the handle. (Figure 26)
27. Depress the pushlock fittings on the air motor and push in the red and blue 1/4” tubing lines as shown. IT IS CRITICAL TO FUNCTION
that the red and blue lines be inserted in the exact positions shown. Pull back on both lines to ensure they are securely connected.
(Figure 27)
FIGURE 26

FIGURE 27

QD
HANGER
QUICK
RELEASE
PIN

PUSHLOCK
FITTINGS

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31

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
INSTALLING THE HORIZONTAL RAIL INTO THE CARRIAGE ASSEMBLY
28. Slide the Horizontal Rail Assembly into the Carriage Assembly. (Figure 28) Line up the box rail with the rollers. (Figure 28.1)

FIGURE 28

FIGURE 28.1
DETAIL CARRIAGE VIEW

NOTICE
The Horizontal Rail Assembly is slotted on both sides. Flipping the Horizontal Rail allows the 270o rotational spray pattern to be directed up
or down.

270o
ROTATIONAL
SPRAY PATTERN

32

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CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
INSTALLING THE RAIL STOPS
29. Slide the Tie Rail Stop onto the ends of the Vertical Rail Assembly. (Figure 29) Orient and tighten the Release Levers away from the
Carriage Assembly. (Figure 29.1)
FIGURE 29.1

FIGURE 29

30. Slide the Rail Stop onto the end of the Horizontal Rail Assembly. (Figure 30) Orient and tighten the Release Lever away from the
Carriage Assembly. (Figure 30.1)
FIGURE 30

FIGURE 30.1

31. Slide the Carriage Stop along the Vertical Rail Assembly until the top of the block is 12” (305 mm) from the bottom of the Vertical Rail.
Orient and tighten the Release Lever away from the Carriage Assembly.

NOTICE
Setting the Carriage Stop at a minimum of 12” (305 mm) ensures the carriage and horizontal rail will clear the gearbox and the base.
If the Carriage Stop is placed lower to gain range of motion, the O perator must pay attention to the horizontal rail and carriage assembly
to ensure that they DO NOT make contact with the gearbox or base. Failure to do so will result in damage to the motors on the carriage
assembly.
FIGURE 31

12” (305 MM)
MINIMUM

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33

CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
CONNECTING HIGH PRESSURE HOSE AND FITTINGS TO BCK-20K
32. Connect the female connector on the High Pressure Hose to the Swivel Connection. (Figure 32) Feed the male connector on the High
Pressure Hose through the Rear Rail Stop on the end of the Horizontal Rail, then through the Carriage towards the BCK-20K Holder.
(Figure 32.1)
FIGURE 32

REAR
RAIL
STOP

FIGURE 32.1

CARRIAGE

SWIVEL
CONNECTION

HIGH
PRESSURE
HOSE WITH
FEMALE
CONNECTOR

BCK-20K
HOLDER

HIGH
PRESSURE
HOSE

33. Fasten High Pressure Hose to BCK-20K Barracuda by loosening the two 1/4” square head cap screws and sliding the BCK-20 into the
holder until the shoulder hits the collar. (Figure 33) The hose end is a 9/16” medium pressure connection, with a modified gland nut
and standard collar.

NOTICE
It is recommended to use BLUE GOOP, A SWAGELOK brand anti-seize, or an equivalent on threaded fittings to avoid galling.
GLAND NUT COLLAR
LOOSEN TO INSTALL
BCK-20K BARRACUDA

FIGURE 33

34. Tighten the BCK-20K Barracuda to Gland Nut on the High Pressure Hose (A) and tighten the Wrist Clamp to BCK-20K Barracuda (B).
(Figure 34)
FIGURE 34
A

B

34

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CONVERTING STANDARD STRIKER TO TRACKED STRIKER BASE
PNEUMATIC SUPPLY LINE CONNECTIONS
Remove the dust caps from the connectors on the Wireless Control Receiver, the Horizontal Rail, and the Gearbox Assembly.
36. Connect the RED umbilical into the Right plug on the Wireless Control Receiver and the end of the Horizontal Rail.
Connect the BLACK umbilical into the Left plug on the Receiver Box and the QD Hanger. (Figure 36)

FIGURE 36

GEARBOX
ASSEMBLY

QD HANGER

WIRELESS
RECEIVER

HORIZONTAL
RAIL END

TO QD
HANGER
TO HORIZONTAL
RAIL END

NOTICE
TO COMPLETE THE SET-UP OF THE TRACKED STRIKER (SKR-TRK), SKIP FORWARD TO THE
“AIR AND WATER SUPPLY AND LUBRICATOR SETTING”
IN THE TRACKED STRIKER SECTION OF THIS MANUAL.
FOLLOW THE INSTRUCTIONS THROUGH TO OPERATION.

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35

TRACKED STRIKER SYSTEM ASSEMBLY - OVERVIEW

TRACKED STRIKER® SKR-TRK AND
WIRELESS REMOTE CONTROL SYSTEM

TIE STOP
ASSEMBLY

REAR RAIL STOP

20K OR 40K SWIVEL,
FITTING, AND HIGH
PRESSURE HOSE
ASSEMBLY

CARRIAGE
ASSEMBLY

HORIZONTAL
RAIL ASSEMBLY
BCK-20
BARRACUDA
*NOT INCLUDED

CONTROL LINE
UMBILICALS

WRIST
ASSEMBLY

WIRELESS CONTROL
RECEIVER BOX
VERTICAL RAIL
ASSEMBLY
GEARBOX
ASSEMBLY

STRIKER
TRACKED BASE
ASSEMBLY

CHICAGO
AIR SUPPLY
FITTING

WIRELESS CONSOLE CONTROLLER

36

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SKR-TRK SET-UP - UNPACKING AND HORIZONTAL RAIL INSTALLATION
REMOVING THE TRACKED BASE FROM THE CRATE
The Tracked Striker is shipped with the Remote Control associated to the Tracked Base. This allows the Operator to drive the tracked
base out of the crate and into location.
•

Pull up on the EMERGENCY STOP BUTTONS on both the RECEIVER UNIT and REMOTE CONTROL.

•

Stand near the RECEIVER UNIT with the REMOTE CONTROL in hand. Activate the REMOTE CONTROL by flipping the ON/OFF switch UP.

•

When the TX lights blink at a rate of once per second on the REMOTE CONTROL, turn ON the power on the RECEIVER UNIT by rotating the
ON/OFF knob clockwise.

•

The TX (Transmit) and RX (Receive) LEDs on the REMOTE CONTROL should be active indicating that the communication link is established.

If the unit fails to move, shut both the Remote Control and the Receiver down and follow the association steps on Page 44. See Page 45 for
detailed Remote Controller operating instructions.
INSTALLING THE HORIZONTAL RAIL INTO THE CARRIAGE ASSEMBLY
1.

Install the Horizontal Rail Assembly with Wrist through the Carriage Assembly located on the Vertical Rail Assembly. (Figure 1)
Center the Horizontal Rail between the four rollers on the Carriage Assembly (Figure 1.1) and slide in about half way.

FIGURE 1

270o
ROTATIONAL
SPRAY PATTERN
DETAIL CARRIAGE VIEW FIGURE 1.1

NOTICE
The Horizontal Rail Assembly is slotted on both sides. Flipping
the Horizontal Rail allows the 270o rotational spray pattern to
be directed up or down.
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37

SKR-TRK SET-UP - RAIL STOP INSTALLATION
INSTALLING THE RAIL STOPS
2.

Slide the Rail Stop onto the end of the Horizontal Rail Assembly. (Figure 2) Orient and tighten the Release Lever away from the
Carriage Assembly. (Figure 2.1)

FIGURE 2

3.

FIGURE 2.1

Slide the Carriage Stop along the Vertical Rail Assembly until the top of the block is 12” (305 mm) from the bottom of the Vertical Rail.
Orient and tighten the Release Lever away from the Carriage Assembly.

NOTICE
Setting the Carriage Stop at a minimum of 12” (305 mm) ensures the carriage and horizontal rail will clear the gearbox and the base.
If the Carriage Stop is placed lower to gain range of motion, the Operator must pay attention to the horizontal rail and carriage assembly
to ensure that they DO NOT make contact with the gearbox or base. Failure to do so will result in damage to the motors on the carriage
assembly.
FIGURE 3

12” (305 MM)
MINIMUM

38

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SKR-TRK SET-UP - HIGH PRESSURE HOSE AND TOOL INSTALLATION
CONNECTING HIGH PRESSURE HOSE AND FITTINGS TO BCK-20K
32. Connect the female connector on the High Pressure Hose to the Swivel Connection. (Figure 4) Feed the male connector on the High
Pressure Hose through the Rear Rail Stop on the end of the Horizontal Rail, then through the Carriage towards the BCK-20K Holder.
(Figure 4.1)
FIGURE 4

REAR
RAIL
STOP

FIGURE 4.1

CARRIAGE

SWIVEL
CONNECTION

HIGH
PRESSURE
HOSE WITH
FEMALE
CONNECTOR

BCK-20K
HOLDER

HIGH
PRESSURE
HOSE

33. Fasten High Pressure Hose to BCK-20K Barracuda by loosening the two 1/4” square head cap screws and sliding the BCK-20 into the
holder until the shoulder hits the collar. (Figure 5) The hose end is a 9/16” medium pressure connection, with a modified gland nut and
standard collar.

NOTICE
It is recommended to use BLUE GOOP, A SWAGELOK brand anti-seize, or an equivalent on threaded fittings to avoid galling.
GLAND NUT COLLAR
LOOSEN TO INSTALL
BCK-20K BARRACUDA

FIGURE 5

34. Tighten the BCK-20K Barracuda to Gland Nut on the High Pressure Hose (A) and tighten the Wrist Clamp to BCK-20K Barracuda (B).
(Figure 6)
FIGURE 6
A

B

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39

SKR-TRK SET-UP - WRIST SPEED AND RESISTANCE ADJUSTMENTS
WRIST SPEED CONTROL ADJUSTMENTS
WRIST RESISTANCE
ADJUSTMENTS

THE WRIST ROTATION DIRECTION IS REFERENCED
FROM THE BACK OF THE STRIKER, LOOKING DOWN
THE HORIZONTAL RAIL TOWARD THE BCK-20K
FASTER
FASTER
SLOWER
SLOWER

DOWNWARD
WRIST FLEX

UPWARD
WRIST FLEX

FASTER
SLOWER

COUNTERCLOCKWISE
WRIST ROTATION

CLOCKWISE
WRIST ROTATION

WRIST RESISTANCE ADJUSTMENTS

1

2

1.

Remove Bolt and Lock Nut From the Rail and Wrist Assembly.

2.

Pull the Wrist Assembly free of the Rail.

3.

Remove the black plastic end cap from the end of the Wrist Assembly.

4.

Remove the Friction Torque Limiter and Shaft

5.

Loosen set screws.

6.

Adjust nut to the left for less resistance and tighten to the right for
increased resistance.

4
3

6

40

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5

SKR-TRK SET-UP - CONTROL LINE UMBILICAL INSTALLATION
PNEUMATIC SUPPLY LINE CONNECTIONS
Remove the dust caps from the connectors on the Wireless Control Receiver, the Horizontal Rail, and the Gearbox Assembly.
36. Connect the RED umbilical into the Right plug on the Wireless Control Receiver and the end of the Horizontal Rail.
Connect the BLACK umbilical into the Left plug on the Receiver Box and the QD Hanger.

FIGURE 36

QD HANGER

HORIZONTAL
RAIL END

TO HORIZONTAL
RAIL END
TO QD
HANGER

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41

SKR-TRK SET-UP - AIR AND WATER SUPPLY AND LUBRICATOR SETTING
AIR AND WATER SUPPLY AND LUBRICATOR SETTING
1.

The Tracked Striker is supplied with a twist claw style inlet coupling (Chicago style) located to the right of the Emergency Shut Off button.
(Figure 1) Connect a compatible compressed air line (not included) according to the Manufacturer’s instructions. If another pneumatic
connection is preferred, this fitting can be removed and any male 1/2 in NPT fitting may be used. Connect the water supply hose to the
Main Water Inlet/Outlet connection to the left of the Air Supply fitting.

2.

Use the Regulator on the Filter, Regulator, Lubricator (FRL) to adjust the operating pressure to 110 psi (0.76 MPa) for the application.
(Figure 3)

3.

Adjust inline oiler on the FRL to feed 1 drop of oil every 15-30 seconds for high speed or continuous duty usage. (Figure 3)

WARNING
Minimum operating pressure is 80 psi (0.55 MPa). Maximum operating air pressure is 125 psi (0.86 MPa). Exceeding 125 psi (0.86
MPa) supply pressure may result in injury to the Operator and/or damage to the equipment.

MAIN WATER
INLET/OUTLET
CONNECTION

CHICAGO
AIR SUPPLY
FITTING

FILTER, REGULATOR, LUBRICATOR (FRL) LOCATION

FIGURE 1

REGULATOR
INLINE OILER
ADJUSTMENT
KNOB

FIGURE 2

42

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FIGURE 3

SKR-TRK SET-UP - TRACKED BASE ORIENTATIONS
RAIL ASSEMBLY ORIENTATION
There are two ways to position the rail assembly on the Tracked Striker base. The diagrams below illustrate the differences between the two
positions.
The Tracked Striker is shown in the left column in the Parallel Orientation. The Tracked Striker is in the Parallel Orientation when the
horizontal rail is running parallel with the tracks.
The Tracked Striker is shown in the right column in the Perpendicular Orientation. The Tracked Striker is in the Perpendicular Orientation
when the horizontal rail is running perpendicular to the tracks.

PARALLEL ORIENTATION

PERPENDICULAR ORIENTATION

TOP VIEW

TOP VIEW

FRONT
FRONT

RIGHT

LEFT

RIGHT

LEFT

BACK
BACK

FRONT VIEW

SIDE VIEW

BACK

FRONT

RIGHT

LEFT
FRONT

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43

SKR-TRK SET-UP - CHANGING TRACKED STRIKER ORIENTATION
ROTATING THE TRACKED STRIKER ORIENTATION
The job location will determine if the Parallel or Perpendicular position will allow for easier access to the object to be cleaned. Changing
the orientation requires rotating the upper rail and gearbox assembly. The Tracked Striker has an easy pivot mechanism located under the
gearbox. The following instruction is to rotate the Tracked Striker from the Parallel Orientation to the Perpendicular Orientation.

WARNING
Always de-energize the system before servicing or replacing any parts. Failure to do so can result in severe injury and/or death.
Keep hands, hair, and clothing clear of rotating parts.
1.

Dump and shut down the main water supply to the Tracked Striker.

2.

Disconnect high pressure water hose from the swivel.

3.

Loosen the nut on the swivel fitting with two adjustable end wrenches to allow the swivel to rotate with the Pivot Base.

4.

Pull out the quick release pin on the pivot mechanism.

5.

Rotate the upper rail and gearbox assembly in the counterclockwise direction with 12 O’Clock being located at the Front of the
Tracked Striker.
2

3

4
FRONT

BACK

PARALLEL ORIENTATION
6.

Replace the Quick Release Pin.

7.

Tighten the swivel fitting with two adjustable end wrenches.

8.

Connect the high pressure hose to the swivel. Ensure that the it is securely tightened.
7

PERPENDICULAR ORIENTATION

FRONT

BACK

6

44

BACK

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8

WIRELESS CONTROL SYSTEM - TRACKED STRIKER ACTIVATION
TRACKED STRIKER ACTIVATION
•

Push in both the large red EMERGENCY STOP BUTTONS on both the RECEIVER UNIT and REMOTE CONTROL.

•

Turn the Air Ball Valve connected to the Chicago Fitting on the Striker parallel to the air line or the “ON” position.

•

Check the gauge on the Filter Regulator on the Striker to make sure it reads 80-120 PSI.

•

On the REMOTE CONTROL, rotate “Wrist Sweep” knob counterclockwise to “-” or OFF

•

Turn the RECEIVER UNIT on and listen for the charger to stop (approximately 20 seconds).

•

Pull out the large red EMERGENCY STOP BUTTON out on the RECEIVER UNIT. The green light on the RECEIVER UNIT should be on.

•

On the REMOTE CONTROL UNIT, pull up on the EMERGENCY STOP BUTTON.

•

On the REMOTE CONTROL, hold the ON/OFF Power Switch in the up position for 2-3 seconds.

•

On the REMOTE CONTROL, the TX (Transmit) and RX (Receive) LEDs should be active, indicating that the communication link has been
established.

•

Test the Striker’s directional movements with the REMOTE CONTROL.

NOTICE
If the ER LED flashes, the Tracked Striker may need to be re-associated. The Association instructions are on PAGE 47.
If a connection issue remains after following the Association instructions, call StoneAge Tools for technical assistance.
WIRELESS RECEIVER UNIT ON
TRACKED STRIKER

REMOTE CONTROL LEFT SIDE VIEW

EMERGENCY
STOP

OFF/ON

CHICAGO AIR
FITTING

AIR BALL VALVE IN THE
“ON” POSITION

ON/OFF
REMOTE CONTROL CONSOLE

TX AND RX LEDs
(TRANSMIT AND RECEIVE)

ER LED
(ERROR)
BATT
(BATTERY
LIFE LEVEL)

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45

WIRELESS REMOTE CONTROLLER- OPERATION
WIRELESS REMOTE CONTROLLER

NOTICE

The Remote Control performs the functions below with different control mechanisms. The directional markings on the wireless console controller
are based on the Operator standing behind the Tracked Striker in the Parallel Orientation. It is recommended to practice with the controller
before operating the Tracked Striker with high pressure water. The controls will feel slightly different when operating the Tracked Striker in
the Perpendicular orientation.

FLEX

SWEEP
•

The TRACKED BASE of the TRACKED STRIKER is controlled with three controls in the six following directions.
• L1 FORWARD/REVERSE will move the tracked base in forward and reverse directions.
• L2 ROTATE LEFT/RIGHT will operate the left or right tracks so the assembly can turn.
• S4 HI/LOW SPEED adjustment allows the user to preset the speed at which the TRACKED STRIKER will move in the FORWARD/
REVERSE directions.

•

The BODY of the TRACKED STRIKER is controlled in the six following directions.
• J1 IN/OUT will move the Horizontal Rail Assembly in the In (extending) and Out (retracting) directions.
• J1 UP/DOWN will move the Carriage Assembly Up and Down along the Vertical Rail Assembly.
• J1 ROTATE LEFT/RIGHT will rotate the Vertical Rail Assembly from the Spline at the bottom in a windshield wiper motion.

•

The WRIST of the TRACKED STRIKER is controlled in the four following directions.
• J3 ROTATE rotates the BCK-20K BARRACUDA tool from the Wrist in a maximum 270° radius. The Horizontal Rail is slotted on top
and bottom to allow the center of the Wrist rotation point to be pointed upward or downward.
• J3 FLEX flexes the BCK-20K BARRACUDA tool 90° from the Wrist.
• S8 FLEX/ROTATE SWEEP switches the wrist between a sweeping rotation motion and a flexing up and down motion
• P11 SWEEP +/- adjusts the speed of the sweeping or flexing motion

•

The WRIST speed controls are located on the TRACKED STRIKER See the “Wrist Speed and Resistance Adjustment” page for adjustment
instructions. Wrist Speed and Resistance settings will operate differently when operating with high pressure water versus air only.

•

The OFF position for all levers is at the spring centered middle position.

•

To de-energize the system, depress the DUMP CONTROL . This will stop the Carriage Assembly and BCK-20K BARRACUDA tool from
moving and reroute the high-pressure water away from the TRACKED STRIKER.

REMOTE CONTROL CONSOLE

46

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WIRELESS CONTROL SYSTEM- ASSOCIATING REMOTE CONTROL TO RECEIVER UNIT
ASSOCIATING REMOTE CONTROL TO RECEIVER UNIT
The REMOTE CONTROL must be “associated” or linked to the RECEIVER UNIT on the TRACKED STRIKER before the system can be used.
Follow the steps below to properly associate the wireless control system.
STEP 1: Turn air on; confirm 100 psi on FRL.
STEP 2: Engage E-Stop (press in) on tumble box; release E-stop on control box.
STEP 3: Switch on tumble box; wait for system to charge (noise stops); release E-Stop on tumble box (green LED will light).
STEP 4: Place control box on tumble box or hold level. Ensure Wrist Sweep is turned fully counterclockwise.
STEP 5: With the E-Stop released, hold switches on left side of control box up, to ASSOC and ON positions; do not release.
STEP 6: Wait for TX LED to blink on control box while continuing to hold switches on.
NOTE: If LEDs are blinking randomly check controls on control box to ensure they are in the neutral position.
STEP 7: While continuing to hold switches and TX LED is blinking, push and release E-Stop on tumble box.
STEP 8: Release switches on left side of control box.
STEP 9: Wait a few moments for TX and RX LED to start blinking; control box is now associated with tumble box

NOTICE
If the ER LED flashes, go through the association steps again. If there is a connection issue after, call StoneAge Tools for technical assistance.
WIRELESS RECEIVER UNIT ON
TRACKED STRIKER

REMOTE CONTROL LEFT SIDE VIEW

EMERGENCY
STOP

OFF/ON

CHICAGO AIR
FITTING

AIR CONTROL VALVE
IN THE “ON” POSITION
ASSOCIATE

ON/OFF

REMOTE CONTROL CONSOLE

TX AND RX LEDs
(TRANSMIT AND RECEIVE)

ER LED
(ERROR)
BATT
(BATTERY
LIFE LEVEL)

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47

WIRELESS REMOTE CONTROLLER- TETHERED CONNECTION
TETHERED CONNECTION FOR WIRELESS
REMOTE CONTROLLER

TETHER CABLE
26 FT (7925 mm)

The TRACKED STRIKER can be connect to the
WIRELESS RECEIVER BOX with a tether if wireless
signal is not permitted. There is a port on the right
side of the WIRELESS REMOTE CONTROLLER.
Remove the dust cap and connect the tether to this
port and the other side to the port on the WIRELESS
RECEIVER BOX.

OPERATION
TEST RUN PROCEDURE
•

Perform the PRE-RUN SAFETY CHECK SEE PAGE 8.

•

Test the Control Box before operating the TRACKED STRIKER with high-pressure water to verify the control valves move the Horizontal and
Vertical Rail Assemblies in their intended directions, and the DUMP CONTROL is working properly. Ensure that the High Pressure Water
System cannot be energized while making adjustments.
Operate the Track drive with both high and low speed selection.
Operate the in/out, up/down and rotation functions on the body and the rotate and flex functions on the Wrist, to begin high pressure cleaning
at the preferred location.
Operate the high-pressure water at full pressure and use the DUMP CONTROL to verify that the dump valve is working properly.

•
•

•
•

Operate the high-pressure system and waterjet tool at full pressure to test the Speed and Resistance settings on the Wrist. Properly setting up
the Wrist will provide good control of the BC-K 20KPSI BARRACUDA tool in Rotation and Flex directions. Detailed adjustment instructions
can be found within this manual in both the SKR-STD and SKR-TRK “SET-UP”sections under “WRIST SPEED AND RESISTANCE ADJUSTMENTS.

•

Test the emergency stop, verifying that it shuts off the system and activates the high pressure dump valve.

•

The TRACKED STRIKER has been engineered to stay in position with a maximum reaction force of 100 lbs. The TRACKED STRIKER
may slide on smooth, oily, or slippery surfaces during operation. Anchoring the TRACKED STRIKER to the floor will aid in keeping the
unit in position. The anchoring method MUST be capable of withstanding a minimum of 100 lbs of reaction force from the TRACKED
STRIKER. Operate the high-pressure hose and waterjet tool at full pressure to test the anchoring method.

•

Verify that the work environment has been properly marked off and it is a safe environment to operate within. Refer to the WJTA Recommended
Practices and page 7 and 8 of this manual for more safety information.

•

The TRACKED STRIKER MUST be supervised at all times.

WARNING
Crush Hazard. Keep hands, hair, and clothing, clear of Carriage Rollers, Wrist joints, Spline Hub, and out of all travel limit zones. Contact
with moving parts can result in severe injury.
HIGH-PRESSURE HOSE
•

48

The TRACKED STRIKER is designed to be used with a 12ft (3658 mm) SPIR STAR® HP 8mm Hose and SPIR STAR® standard 9/16”-18
Medium Pressure 8-4 male end at the BC-K 20KPSI BARRACUDA and a SPIR STAR® 3/4”-16 Type M Swivel Female End at the coupler on
the STRIKER assembly.

•

Only high quality hoses intended for waterblast applications should be used as high-pressure hoses. Pressure rating of high-pressure hoses
MUST NEVER be exceeded.

•

Verify that the high-pressure hose is properly installed through the Carriage Assembly.

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OPERATION
DANGER
STAY BEHIND THE VERTICAL RAIL ASSEMBLY AND OUT OF THE SPRAY ZONE WHEN OPERATING THE TRACKED STRIKER.
Failure to do so will result in death or serious injury.
Operators MUST read and follow, Pre-Operating Procedures (Section 9.0) of WJTA-IMCA’s Best Practices For The Use Of High-pressure
Water jetting Equipment, or equivalent.
StoneAge also recommends following the ACH Waterjet Technology (France) (Section 7.6):
7.6. Layout (workstation)
Distances:
The boundary must be at least 6 meters from the nozzle or (where the water exits the tool). This distance determination is also valid for any
upper or lower floors. The determination of the distance must therefore be three-dimensional.

DANGER ZONE

AT STONEAGE,
WE STAND BEHIND
OUR TOOLS

WHERE WATER
EXITS THE TOOL
HEAD

20FT (6M)
MINIMUM

STONEAGE DOES NOT
RECOMMEND STANDING
IN FRONT OF THE BLAST
ZONE AT ANY DISTANCE

20FT (6M)
MINIMUM

20FT (6M)
MINIMUM

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49

SKR-TRK MAINTENANCE
MAINTENANCE
Maintenance Item

Frequency

Maintenance Required

All Air Fittings

After each use

Reinstall all dust caps to protect from dirt and moisture.

Carriage rollers

Every 100 Hours of use

Lubricate Zerks on all Carriage Rollers using any multipurpose
NLGI 2 grease.

Gearbox oil level

Every 100 Hours of use

Fill with Mobil® and SCH™ 634 synthetic gear oil. See individual
part diagram pages for gearbox fill orientations.

Lubricator by the Tumblebox

Before each use

• Add a quality air tool oil when fluid drops below minimum level
marking.
• Check Drip Rate
• Empty Water

Tumblebox

After each use

Disconnect umbilical hose with air supply connected and run
each function to purge any collected water from the system. Be
careful to protect the umbilical o-rings

Tumblebox

Every 6 months or after opening box for Inspect, Clean, and, lubricate the gasket on the Tumblebox.
service.
StoneAge recommends using Molykote 111 or equivalent.

Vertical and Horizontal Rails

As Needed

Inspect for wear that would allow Carriage Rollers to slip off.
Replace Rail as needed.

Waterblast Tool

After each use

Remove tool, lubricate and store in clean container.

Wireless Controller

When battery indicator light is blinking

Replace 2 C Cell alkaline batteries

Wireless Receiver

Every 600 hours
Every 200-300 hours in humidity

Replace desiccant pack inside the receiver box

Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for the
TRACKED STRIKER® (SKR-TRK) and Wireless Remote Controller.

STORAGE, TRANSPORTATION, AND HANDLING
When storing the TRACKED STRIKER® (SKR-TRK), use compressed air to blow out the air lines to remove debris and moisture. Use
mild soapy water to clean the machine in order to remove corrosive materials. DO NOT USE HIGH PRESSURE WATER TO CLEAN THE
MACHINE. Follow the “After each use” instructions in the maintenance chart above.

50

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SKR-TRK TROUBLESHOOTING
TROUBLESHOOTING
Problem

Solution

No air is delivered to tool

• Check that shut-off valve near the air supply connection is open
• Check that regulator is set to 110 psi

Tool is not rotating

• Make sure tool is cleaned and serviced per the specifications within the respective
tool manual

Tool is not cleaning effectively

• Check rotation speed, the tool may be spinning too fast or too slow

Wireless Remote Controller is not working
moving the Striker

• Make certain all controls are set at “0”, or the neutral positions when associating the
controller to the receiver box.
• Check the antenna on the tumblebox for proper connection and no visible damage.
• Replace batteries (2 C Cell alkaline Batteries) in the wireless remote controller even if
showing a charge.
• Re-associate Wireless Remote Controller to the receiver

Wireless Remote Controller lights are not on

• Replace batteries (2 C Cell alkaline Batteries) re-associate the wireless remote
controller to the wireless receiver.
• Ensure that the E-Stop is not activated.

Striker is not moving in any direction but has
air flow

• Check batteries in the wireless remote controller. Replace if necessary and reassociate the wireless remote controller to the wireless receiver.
• Check air connections to the motors on the Carriage Assembly
• Check the air connections to the main motor on the gearbox assembly

Striker is not moving in one direction but has
air flow

• Check for a nonfunctional valve in the wireless receiver box. Nonfunctional valves will
have blinking lights. Go to the “Part Diagram” section in the back of this manual for
part numbers and replacement instructions

This page is intentionally left blank.

866-795-1586 • WWW.STONEAGETOOLS.COM

51

PARTS DIAGRAM
STRIKER® (SKR 109)
CART BASE ASSEMBLY

#

52

QTY.

10

SKR 140 WHEELIE BAR WELDMENT

1

1

GB 550-11 BOLT, HEX .50-13 X 2.75

PART NUMBER

4

11

SKR 150 GEAR LINK WELDMENT

2

2

GB 550-10 BOLT, HEX .50-13 X 2.50

4

12

SKR 160 FWD OUTRIGGER WELDMENT

2

3

GN 550-H HEX NUT

4

13

SKR 170 AFT OUTRIGGER WELDMENT

2

4

GN 550-L NYLOK NUT

8

14

SKR 185 HANDLE

1

5

GN 562-H HEX NUT

2

15

SKR 305 WHEEL 10.0

2

6

GSF 337-03 FHCS .37-16 X .75 LG SS

2

16

SKR 312 WASHER .750

4

7

GW 550-F FLAT WASHER

4

17

SKR 330 FOOT, OUTRIGGER

4

8

SKR 110 CART

1

18

SKR 331-001 STUD .5 X 2.5

4

9

SKR 130 AXLE FRAME WELDMENT

1

19

SKR 335 QR PIN, T-HANDLE .50 X 2.25

4

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM
STRIKER® (SKR 501)

FORWARD DOWNRIGGER ASSEMBLY

#

PART NUMBER

QTY.

1

SKR 509 WING NUT

1

2

GN 550-L NYLOK NUT

1

3

GSF 550-06 FHCS .50-13 X 1.50 LG Z

1

4

GW 550-F FLAT WASHER

1

5

SKR 501.1 FWD DOWNRIGGER WELDMENT

1

6

SKR 510 SCAFFOLD CLAMP ASSY

1

7

SKR 511 J BOLT FRONT MODIFIED

1

STRIKER® (SKR 502)

AFT DOWNRIGGER ASSEMBLY

#

PART NUMBER

QTY.

1

GN 550-L NYLOK NUT

1

2

GSF 550-06 FHCS .50-13 X 1.50 LG Z

1

3

GW 550-F FLAT WASHER

1

4

SKR 502.1 AFT DOWNRIGGER WELDMENT

1

5

SKR 509 WING NUT

1

6

SKR 510 SCAFFOLD CLAMP ASSY

1

7

SKR 512 J BOLT REAR

1

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53

PARTS DIAGRAM
STRIKER® (SKR 800-XX)
TRACKED BASE ASSEMBLY

20K MEDIUM
PRESSURE

#

54

PART NUMBER

40K HIGH
PRESSURE

-MP QTY.

-H QTY.

15

SL-MP9AV9-90 SWIVEL

1

-

1

SKR 800.1 TRACK BASE

1

1

16

ACDU 610400072 DUMP VALVE 40K

-

1

2

AF 061-MP9 ADAPTER .75 TYPE M TO MP9

3

-

17

AF 060-H9 ADAPTER .56 TYPE M TO H9

-

3

3

AF 063-MP9 ADAPTER 1.00 TYPE M TO MP9

1

-

18

AF 062-H9 ADAPTER .88 TYPE M TO H9

-

1

4

AF 070-MP9 GLAND

1

-

19

AF 071-H9 COLLAR

-

1

5

AF 071-MP9 COLLAR .56 MP

1

-

20

AF 072-H9 GLAND ASSY, ANTIVIBE

-

1

6

AF 073-MP9 COUPLER

1

-

21

AF 073-H9 COUPLING

-

1

7

BRLM 268-003 HP HOSE 8-4 31IN OAL

1

-

22

SA 050-H9H9-90 ELBOW

-

1

8

DB 026 MUFFLER .250 NPT, DUMP VALVE

1

1

23

SKR 831 HP HOSE 6UHP 31IN OAL

-

1

9

GB 525-03 BOLT, HEX .25-20 X .75

4

4

24

SKR 832 HP HOSE 6UHP 12FT OAL

-

1

10

GW 525-L LOCK WASHER

4

4

25

UHS-H9H9 ASSY

-

1

11

SM 309 FITTING, BUSHING P4M PL4

1

1

26

SKR 803-MP9 SERIAL PLATE

1

-

12

SKR 822 HP HOSE 8-4 12FT OAL

1

-

27

SKR 803-H9 SERIAL PLATE

-

1

13

SKR 823 DUMP VALVE 20K

1

-

28

GSB 313-0075 BHCS 6-32 X .188 LG SS

4

4

14

SKR 824 DUMP ELBOW

1

1

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM
STRIKER® (SKR 800.1)

TRACKED BASE ASSEMBLY

#

QTY.

13

FS 004-0 ZERK, STRAIGHT

1

26

SKR 806 LIFTING EYE

4

1

BUD 142 FITTING 90° SWIVEL P8MPL8

1

14

GB 531-03 BOLT, HEX .31-18 X .75

4

27

SKR 811 FRL BRACKET WELDMENT

1

2

CB 114 INLET FITTING

1

15

GB 531-035 BOLT, HEX .31-18 X .88

2

28

SKR 812 INLET BRACKET

1

3

CB 312 GEN3 FILTER-REGULATORLUBRICATOR WITH GEN2 CLAMP

1

16

GB 531-04 BOLT, HEX .31-18 X 1.00

2

29

SKR 814 FTG, P8P8 BULKHEAD

1

4

CB 359-B TUBING 1, .38 BLUE

1

17

GB 531-11 BOLT, HEX .31-18 X 2.75

2

30

SKR 833 LEFT TRACK ASSY

1

5

CB 359-B TUBING 2, .38 BLUE

1

18

GB 562-04 BOLT, HEX .62-11 X 1.00

1

31

SKR 843 RIGHT TRACK ASSY

1

6

CB 359-R TUBING 1, .38 RED

1

19

GMS 319-015-32 PHMS .19-32X.38 LG
PH-SS

2

32

SKR 870 CHASSIS WELDMENT

1

7

CB 359-R TUBING 2, .38 RED

1

20

GN 531-L NYLOK NUT

4

33

SKR 872 WASHER, PIVOT

1

8

CB 393 P8 BALL VALVE

1

21

GN 550-L NYLOK NUT

4

34

SKR 873 QUICK RELEASE PIN

1

9

CB 429 LANYARD ASSY UMBILICAL

2

22

GW 531-L LOCK WASHER

6

35

SKR 874 PIVOT BASE

1

10

CB 450-50 UMBILICAL 4PL4 2PL6 50
INCH

1

23

PL 156-125 CAUTION INLET AIR, 125PSI
MAX

1

36

SKR 879 DUMP MOUNT BRACKET

1

37

SKR 880 CERVIS BOX FULL ASSEMBLY

1

11

CB 451-100 UMBILICAL 4PL4 100 INCH

1

24

PL 160 PINCH POINT 1.5X3.0 DECAL

2

38

SKR TUBE 1 .250

1

39

SKR TUBE 1 .500

1

40

SKR TUBE 2 .500

1

12

PART NUMBER

CB 461 SEALED SOCKET COVER

2

25

SBT 362 FTG P8MPL8 BUSHING

2

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55

PARTS DIAGRAM
STRIKER® (SKR 100)
UPPER ASSEMBLY

NOTE:
1. TIGHTEN NOTED BOLT OF SKR 230 UNTIL THE END
OF THE SAME ASSEMBLY PROVIDES 10-12LB OF
RESISTANCE TO DOWNWARD PULL WHEN CYLINDER
IS EXTENDED.
#

56

PART NUMBER

QTY.

15

GSB 313-0075 BHCS 6-32 X .188 LG SS

4

28

SKR 189-6.17 TUBE BUNDLE, 4PL4 74IN
WRIST

1

29

SKR 189-5.75 TUBE BUNDLE, 4PL4 69IN
BODY

1

30

SKR 203-L MOTOVARIO DRIVE ASSY

1

31

SKR 203-R MOTOVARIO DRIVE ASSY

1

32

SKR 204 CE SERIAL PLATE

1

33

SKR 210 RIBBED CARRIAGE ASSEMBLY

1

34

SKR 230 3 PIECE PALM

1

35

SKR 250 REAR STOP W HOSE GUIDE

1

36

SKR 260 TIE STOP ASSEMBLY

1

1

ABX 566 SPRING PLUNGER, PULL RING
LOCKING

1

16

GMS 319-015-32 PHMS .19-32X.38 LG
PH-SS

2

2

BR 008-BU-001 WEDGE BOLT

1

17

GSF 337-04 FHCS .37-16 X 1.00 LG SS

2

3

BR 060 RAIL CLAMP

8

18

GW 537-L LOCK WASHER

8

4

BU 152 RAIL STOP ASSY

1

19

LM 016-6 AIR MOTOR

1

5

CB 359-R TUBING, .38 RED

1

20

LP 095-001 CORNER POST

1

6

CB 359-B TUBING, .38 BLUE

1

21

PL 160 PINCH POINT 1.5X3.0 DECAL

8

7

CB 430 LANYARD ASSY BOX

2

22

SBT 511.1 SPIRAL WRAP, .375

3

8

CB 452.2 FTG TWINTEC SOCKET

2

23

1

9

CB 459 SOCKET COVER

2

SKR 180-56 BOX RAIL, 2.5 SLOTTED,
56IN VT

10

DB 072 FITTING PUSH CONNECT

2

24

SKR 181-56 BOX RAIL, 2.5, 56IN VT

1

37

SKR 270 SPLINE HUB WELDMENT

1

11

GB 537-04 BOLT, HEX .37-16 X 1.00

24

25

SKR 182-56 BOX RAIL, 2.5 DUAL SLOTTED,
56IN HZ

1

38

SKR 280 RAIL CLAMP BASE WELDMENT

1

12

GB 537-16 BOLT, HEX .37-16 X 4.00

4

26

SKR 186 GBX HANDLE

1

39

SKR 290 GBX MOUNT PLATE

1

13

GK 250-250-1000-SE KEY (SG 072)

1

27

SKR 188 QD HANGER

1

40

SKR 302 GEARBOX MODIFIED

1

14

GS 316-015 SHCS .16-32 X .38 SS

8

41

SRT 557 ADJUSTABLE HANDLE .25-20 X
1.19 SS

2

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PARTS DIAGRAM
STRIKER® (SKR 210)
CARRIAGE ASSEMBLY

#

PART NUMBER

QTY.

1

BR 051-2.0-0 AXLE-ZERK

10

2

BR 052-1.5 AXLE-ZERK

10

3

BR 055 ROLLER ASSY

20

4

GN 350-H HEX NUT SS

10

5

GS 331-03 SHCS .31-18 X .75 SS

22

6

GS 325-03 SHCS .25-20 X .75 SS (TB 050)

8

7

SKR 211 VERTICAL FLAT PLATE

1

8

SKR 212 CORNER BRACKET

1

9

SKR 213 HORIZONTAL CARRIAGE PLATE

1

10

SKR 214 CORNER BONE

1

11

SKR 215 TOP CROSS BLOCK

2

12

SKR 216 LH VERTICAL PLATE

1

13

SKR 217 RH VERTICAL PLATE

1

14

SRT 546 HANDLE MOUNT BLOCK

4

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57

PARTS DIAGRAM
STRIKER® (SKR 203-X)

MOTOVARIO DRIVE ASSEMBLY, -R OR -L

NOTE:
1. USE THREAD SEALANT ON ALL TAPERED PIPE FITTINGS.
2. BLUE LOCTITE: PN: 243 OR EQUIVALENT
3. BLUE GOOP IS A SWAGELOK BRAND ANTI-SEIZE. AN EQUIVALENT ALTERNATIVE IS
ACCEPTABLE.
4. REMOVE MOUNTING FLANGE THAT COMES WITH GEARBOX. KEEP INPUT SHAFT
FACING UP TO PREVENT OIL LEAKAGE.
#

58

PART NUMBER

-L/QTY.

-R/QTY.

12

LWP 510-001 STEP SHAFT

1

1

1

DB 169 O-RING, PISTON

1

1

13

LWP 511 TOP GEARBOX SPACER

1

1

2

GB 325-03 BOLT, HEX .25-20 X .75 SS

1

1

14

LWP 515 SPACER

4

4

3

GS 3M6-30-1.0 SHCS M6X1.0 X 30 SS

4

4

15

LWP 516 WASHER, OVERSIZED

1

1

4

GS 319-025 SHCS .19-24 X .62 SS

12

12

16

LWP 520-001 AIR MOTOR

1

1

5

GS 319-045 SHCS .19-24 X 1.125 SS

4

4

17

LWP 542 NUT PLATE

2

2

6

LWP 504 TOP MOTOR MOUNT PLATE

1

1

18

LWP 550 MOTOVARIO NMRV030301600_625IN

1

1

7

LWP 505 GEAR COVER

1

1

19

LWP 557 EXHAUST PROTECTOR, P2M

1

1

8

LWP 506 HANDLE SIDE MOUNTING PLATE

1

1

20

SKR 382 FTG, ELBOW SWIVEL 90 P2MPL4

2

2

9

LWP 507 IDLE SIDE MOUNTING PLATE

1

1

21

SL 010 SEAL

1

1

10

LWP 508 REAR COVER

1

1

22

SRT 520 SPUR GEAR SS (6 DP, 14.5 PA, 26 T)

1

1

11

LWP 509 MOTOVARIO SHAFT

1

1

23

SRT 537 RETAINING RING, SS EXTERNAL

2

2

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PARTS DIAGRAM
STRIKER® (SKR 230)

3 PIECE WRIST ASSEMBLY

NOTE:
1. SET EACH NEEDLE VALVE TO 2 TURNS FROM CLOSED. TIGHTENING THE
ADJUSTMENT SCREW CLOSES THE VALVE.
2. APPLY BLUE GOOP TO ALL THREADS OF STAINLESS STEEL FASTENERS
3 APPLY ANTI-SEIZE TO SHAFTS AND KEYS
#

PART NUMBER

QTY.

10

SKR 233 RADIUS FORK

1

23

SKR 344 BUSHING, FLANGE .5 X .5

2

1

GB 325-12 BOLT, HEX .25-20 X 3.00 SS
(HC 024)

1

11

SKR 235 COLLAR UPPER HALF

1

24

SKR 345 WASHER, SPRING .265 X .812

2

12

SKR 237 PALM

1

25

GB 331-09 BOLT, HEX .31-18 X 2.25 SS

1

13

SKR 238 WRIST BONE

1

SKR 350 AIR CYLINDER 1.5 DIA 1.5
STROKE

1

2
3

GN 325-L NYLOK NUT SS (TB 044.1)

1

14

SKR 240 SQUARE COLLAR HALF

1

26

SKR 351 ROD END 1.5 CYL

1

4

GN 331-L NYLOK NUT SS

1

15

SKR 241 END ROTARY MOUNT

1

27

2

5

GS 325-03 SHCS .25-20 X .75 SS (TB
050)

4

16

SKR 242 TORQUE SHAFT W KEY

1

SKR 355 FTG, BIMBA P2 PUSHLOCK
NEEDLE VALVE

4

1

SKR 356 FTG, BIMBA P4 PUSHLOCK
NEEDLE VALVE

2

GS 325-04 SHCS .25-20 X 1.00 SS (BC
053)

SKR 245 TORQUE PLATE

28

6

17
18

SKR 301 ROTARY AIR CYLINDER

1

29

SKR 360 FRICTION TORQUE LIMITER

1

7

GS 3M8-16-1.25 SHCS M8X1.25 X 16
SS

4

19

SKR 340 PIN .375 X 2.25

1

30

SKR 365 CLEVIS .375 X .8125

1

20

SKR 341 BUSHING .375 X .625

2

31

SKR 366 RIBBED PLUG

1

8

SKR 231 TOOL HOLDER BC

1

21

SKR 342 BUSHING, FLANGE SOFT .5 X .5

2

32

SKR 370 FIBER WASHER

2

9

SKR 232 ULNA FORK

1

22

SKR 343 BUSHING .375 X .375

1

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59

PARTS DIAGRAM
STRIKER® (SKR 260)

STRIKER® (SKR 250)

TIE STOP ASSEMBLY

#

PART NUMBER

REAR STOP WITH HOSE GUIDE ASSEMBLY

#

PART NUMBER

QTY.

1

BR 060-D RAIL CLAMP, DRILLED

1

1

SKR 261 TIE STOP

1

2

GB 537-06 BOLT, HEX .37-16 X 1.50

1

2

BR 060-D RAIL CLAMP, DRILLED

2

3

SKR 251 REAR STOP

1

3

BU 151 HANDLE

2

4

SKR 252 HOSE BRACKET SPACER PLATE

1

4

GB 537-05 BOLT, HEX .37-16 X 1.25

2

5

SKR 253 HANDLE

1

STRIKER® (BU 152)
RAIL STOP ASSEMBLY

#

60

QTY.

PART NUMBER

QTY.

1

BU 149 PLATE, RAIL STOP

1

2

BR 060 RAIL CLAMP

1

3

GB 537-05 BOLT, HEX .37-16 X 1.25

1

4

BU 151 HANDLE

1

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PARTS DIAGRAM
STRIKER® (CB-SKR)
CONTROL BOX

#

PART NUMBER

QTY.

1

CB 301 CB STAND ASSEMBLY

1

2

CB 400 CONTROL BOX ASSY

1

3

CB 403 FRL ASSY

1

4

CB 450 UMBILICAL 4PL4 2PL6

1

5

CB 451 UMBILICAL 4PL4

1

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61

PARTS DIAGRAM
STRIKER® (CB 301)
CB STAND ASSEMBLY

#

PART NUMBER

QTY.

1

CB 303 MTG POLE

1

2

CB 314 3-LOBE KNOB

1

3

CB 301.1 TRIPOD

1

STRIKER® (FPA-SKR)
FOOT PEDAL DUMP CONTROL
NOT INCLUDED IN PACKAGE

1
2
1

#

62

PART NUMBER

QTY.

1

FPA-100 FOOT PEDAL ASSEMBLY

1

2

FPA 102 HOSE ASSEMBLY

2

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM
STRIKER® (CB 400)

CONTROL BOX ASSEMBLY (PAGE 1 OF 2)

CB 615 ORING REPLACEMENT KIT
FOR TWINTEC SOCKETS
PART NUMBER

QTY.

BJ 016 ORING

2

TR 127 ORING

4

NOTES:
1.
2.
3.
4.

BALLOONS ON PAGE 2 IDENTIFY INTERNAL COMPONENTS.
BALLOONS ON PAGE 1 IDENTIFY EXTERNAL COMPONENTS.
ADD BLUE LOCTITE: PN 242 OR EQUIVALENT TO ALL THREADED HARDWARE UNLESS OTHERWISE NOTED.
ADD RED LOCTITE: PN 262 OR EQUIVALENT.

#

PART NUMBER

QTY.

22

CB 430 LANYARD ASSY BOX

2

1

BR 167 DUST CAP

1

23

CB 452.2 FTG TWINTEC SOCKET

2

2

CB 314 3-LOBE KNOB

1

24

CB 459 SOCKET COVER

2

6

CB 325 HANDLE TOP

2

26

GMS 319-015-32 PHMS .19-32X.38 LG PH-SS

2

7

CB 326 HANDLE FRONT

1

28

GPH 319-08 PHPMS 10-24 X 2.00 SS

12

8

CB 328-001 POLE MOUNT

2

29

GPTB 0250-PUR95A-RD

5FT

10

CB 347 CAP PLATE

1

30

GPTB 0250-PUR95A-YL

6FT

12

CB 380 FTG P8 BULK HEAD CONNECTOR

1

31

GPTB 0375-PUR95A-BL

6FT

13

CB 382 FTG PL6-T

32

GPTB 0375-PUR95A-YL

2FT

14

CB 401 CB FRAME

1

33

GR 125-SS-188-250 RIVET

15

CB 402 GRAPHIC OVERLAY_AUTOSHOTSYS

1

34

GSB 3M8-16-1.25 BHCS M8X1.25 X 16 SS

2

18

CB 419-HD PNEUM3WAYASSY NDT

4

36

GTB 319-02-32 BHTS .19-32 X .50 LG TORX-SS

38

19

CB 420-HD PNEUM3WAYASSY_DT

1

37

GTB 331-025 BHTS .31-18 X .63 LG TORX-SS

4

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4

63

PARTS DIAGRAM
STRIKER® (CB 400)

CONTROL BOX ASSEMBLY (PAGE 2 OF 2)

#

PART NUMBER

QTY.

16

CB 407 VALVEBRACE

2

1

BR 167 DUST CAP

1

17

CB 408 CE SERIAL PLATE

1

2

CB 314 3-LOBE KNOB

1

20

CB 421 FESTOPILOTEDASSY

2

3

CB 322 SIDE PLATE

2

21

1

4

CB 323 BRACE REAR

2

CB 422 RY3 AAA PILOTED SPOOL VALVE
ASSY

5

CB 324 BRACE FRONT

2

23

CB 452.2 FTG TWINTEC SOCKET

2

GB 337-03 BOLT, HEX .37-16 X .75 SS

4

8

CB 328-001 POLE MOUNT

2

25

9

CB 331 P8PL6 6-WAY MANIFOLD

1

27

GN 319-L NYLOK NUT SS (HC 025.1)

12

1

28

GPH 319-08 PHPMS 10-24 X 2.00 SS

12

1

35

GSF 319-02 FHCS .19-24 X .50 LG SS

4

36

GTB 319-02-32 BHTS .19-32 X .50 LG
TORX-SS

38

38

GW 337-F FLAT WASHER

4

10
11

64

CB 347 CAP PLATE
CB 355 FTG P8J8 BRASS MALE TO MALE

12

CB 380 FTG P8 BULK HEAD CONNECTOR

1

14

CB 401 CB FRAME

1

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PARTS DIAGRAM
STRIKER® (CB 403)

(FILTER, REGULATOR, LUBRICATOR) FRL ASSEMBLY

NOTES:
1.
2.
3.
4.

CLEAN ALL DEBRIS & OILS BEFORE INSTALLING. INSTALL AT APPROXIMATE ORIENTATION AND LOCATION & AT ROOM TEMP.
ADD BLUE LOCTITE® 242 OR EQUIVALENT TO ALL NOTED HARDWARE.
ADD LOCTITE THREAD SEALANT ® 567 TO ALL NPT THREADS. AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE.
ADD BLUE GOOP WHICH IS A SWAGELOK BRAND ANTI-SEIZE TO ALL OTHER THREADED HARDWARE OR AN EQUIVALENT
ALTERNATIVE IS ACCEPTABLE.
#

QTY.

10

CB 792 VALVE, AUTO DRAIN, P8

1

1

CB 052-14 HOSE ASSY (FOR CB PDT)

PART NUMBER

1

11

CB 793 BREATHER, SINTERED BRONZE, P4

1

2

CB 114 INLET FITTING

1

12

GB 337-03 BOLT, HEX .37-16 X .75 SS

2

3

CB 311 FRL FRAME

1

13

GN 331-L NYLOK NUT SS

2

4

CB 312 GEN3 FILTER-REGULATOR-LUBRICATOR WITH
GEN2 CLAMP

1

14

GSB 331-035 BHCS .31-18 X .88 LG SS

4

5

CB 313 ROD

2

15

GTB 319-02-32 BHTS .19-32 X .50 LG TORX-SS

4

6

CB 314 3-LOBE KNOB

1

16

GW 331-F FLAT WASHER SS

2

7

CB 328-001 POLE MOUNT

1

17

GW 337-F FLAT WASHER SS

2

8

CB 390 FRL DUMP SUPPLY ASSY

1

18

ML 077-P8 BUSHING

1

9

CB 395 FRL BRACKET

19

PL 156-125 CAUTION INLET AIR, 125PSI MAX

1

20

SBT 292.1 FTG 90° ELBOW P8MP8M

1

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65

PARTS DIAGRAM
AUTOBOX® (CB 312)

GEN 3 FILTER, REGULATOR, LUBRICATOR WITH GEN 2 CLAMP

#

66

PART NUMBER

QTY.

1

CB 312.1 FILTER REGULATOR ASSEMBLY

1

2

CB 312.1.1 FILTER REGULATOR BOWL

1

3

CB 312.1.6 FILTER

1

4

CB 312.1.7 GAUGE WITH LENS

1

5

CB 312.1.8 ORING

2

6

CB 312.2 LUBRICATOR ASSEMBLY

1

7

CB 312.2.2 LUBRICATOR BOWL

1

8

CB 312.3 SPACER W BRACKET

1

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM
STRIKER® (SKR 880.1)

REMOTE CONTROL CONSOLE

TOP VIEW

LEFT SIDE SWITCH DETAIL

RIGHT SIDE SWITCH DETAIL

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67

PARTS DIAGRAM
STRIKER® (SKR 880.10.XX)

REPLACEMENT VALVES FOR WIRELESS RECEIVER

#

PART NUMBER
SKR 880.10.10 SY5300T-6Z1 VALVE

7

3

SKR 880.10.11 SY5500T-6Z1 VALVE

2

4

SKR 880.10.12 SY5C00T-6Z1 VALVE

1

NOTICE
Replace any valve that has a blinking light. When
replacing the cover plate, ensure that the gasket
is seated properly and screws are tightened in a
cross pattern.

REMOVE THE TWO
OFFSET STARLOCK
SCREWS AND LIFT THE
VALVE OUT

68

QTY.

2

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NOTES

This page is intentionally left blank.

866-795-1586 • WWW.STONEAGETOOLS.COM

69

TERMS AND CONDITIONS

1. Acceptance of Terms and Conditions. Receipt of these Terms and
Conditions of Sale (“Terms and Conditions”) shall operate as the acceptance
by StoneAge, Inc. (“Seller”) of the order submitted by the purchaser (“Buyer”).
Such acceptance is made expressly conditional on assent by Buyer to these
Terms and Conditions. Such assent shall be deemed to have been given
unless written notice of objection to any of these Terms and Conditions
(including inconsistencies between Buyer’s purchase order and this
acceptance) is given by Buyer to Seller promptly on receipt hereof.
Seller desires to provide Buyer with prompt and efficient service.
However, to individually negotiate the terms of each sales contract would
substantially impair Seller’s ability to provide such service. Accordingly,
the product(s) furnished by Seller are sold only according to the terms and
conditions stated herein and with the terms and conditions stated in any
effective StoneAge Dealer Agreement or StoneAge Reseller Agreement,
if applicable. Notwithstanding any terms and conditions on Buyer’s
order, Seller’s performance of any contract is expressly made conditional
on Buyer’s agreement to these Terms and Conditions unless otherwise
specifically agreed to in writing by Seller. In the absence of such agreement,
commencement of performance, shipment and/or delivery shall be for Buyer’s
convenience only and shall not be deemed or construed to be an acceptance
of Buyer’s terms and conditions.
2. Payment/Prices. Unless other arrangements have been made in writing
between Seller and Buyer, payment for the product(s) shall be made upon
receipt of invoice. The prices shown on the face hereof are those currently in
effect. Prices invoiced shall be per pricelist in effect at the time of shipment.
Prices are subject to increase for inclusion of any and all taxes which are
applicable and which arise from the sale, delivery or use of the product(s),
and the collection of which Seller is or may be responsible to provide to any
governmental authority, unless acceptable exemption certificates are provided
by Buyer in accordance with applicable law. Buyer shall pay all charges for
transportation and delivery and all excise, order, occupation, use or similar
taxes, duties, levies, charges or surcharges applicable to the product(s) being
purchased, whether now in effect or hereafter imposed by any governmental
authority, foreign or domestic.
3. Warranty. SELLER MAKES NO WARRANTIES OR REPRESENTATIONS AS
TO THE PERFORMANCE OF ANY PRODUCT EXCEPT AS SET FORTH IN THE
STONEAGE LIMITED WARRANTY PROVIDED WITH THE PRODUCT.
4. Delivery. Seller is not obligated to make delivery by a specified date, but
will always use its best efforts to make delivery within the time requested.
The proposed shipment date is an estimate. Seller will notify Buyer promptly
of any material delay and will specify the revised delivery date as soon as
practicable. UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY
LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR
CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF
THE REASON(S).
All product(s) will be shipped F.O.B. point of origin, unless specifically agreed
otherwise, and Buyer shall pay all shipping costs and insurance costs from
that point. Seller, in its sole discretion, will determine and arrange the means
and manner of transportation of the product(s). Buyer shall bear all risk of loss
commencing with the shipment or distribution of the product(s) from Seller’s
warehouse. Order shortages or errors must be reported within fifteen (15)
business days from receipt of shipment to secure adjustment. No product(s)
may be returned without securing written approval from Seller.
5. Modification. These Terms and Conditions are intended by Seller and
Buyer to constitute a final, complete and exclusive expression of agreement
relating to the subject matter hereof and cannot be supplemented or amended
without Seller’s prior written approval.

70

6. Omission. Seller’s waiver of any breach or Seller’s failure to enforce any
of these Terms and Conditions at any time, shall not in any way affect, limit or
waive Seller’s right thereafter to enforce and compel strict compliance with
every term and condition hereof.
7. Severability. If any provision of these Terms and Conditions is held to be
invalid or unenforceable, such invalidity or unenforceability shall not affect the
validity or enforceability of the other portions hereof.
8. Disputes. Seller and Buyer shall attempt in good faith to promptly resolve
any dispute arising under these Terms and Conditions by negotiations
between representatives who have authority to settle the controversy. If
unsuccessful, Seller and Buyer shall further attempt in good faith to settle the
dispute by nonbinding third-party mediation, with fees and expenses of such
mediation apportioned equally to each side. Any dispute not so resolved
by negotiation or mediation may then be submitted to a court of competent
jurisdiction in accordance with the terms hereof. These procedures are the
exclusive procedures for the resolution of all such disputes between the Seller
and Buyer.
9. Governing Law. All sales, agreements for sale, offers to sell, proposals,
acknowledgments and contracts of sale, including, but not limited to,
purchase orders accepted by Seller, shall be considered a contract under the
laws of the State of Colorado and the rights and duties of all persons, and
the construction and effect of all provisions hereof shall be governed by and
construed according to the laws of such state.
10. Jurisdiction and Venue. Seller and Buyer agree that the state or federal
courts located within the City and County of Denver, Colorado shall have
sole and exclusive jurisdiction over any litigation concerning any dispute
arising under these Terms and Conditions not otherwise resolved pursuant
to Section 9 as well as any alleged defects of any Products or damages
sustained as a result of such alleged defects. Seller and Buyer further agree
that should any litigation be commenced in connection with such a dispute,
it shall only be commenced in such courts. Seller and Buyer agree to the
exclusive jurisdiction of such courts and neither will raise any objection to the
jurisdiction and venue of such courts, including as a result of inconvenience.
11. Attorney’s Fees. If any litigation is commenced between Seller and Buyer,
or their personal representatives, concerning any provision hereof, the party
prevailing in the litigation shall be entitled, in addition to such other relief that
is granted, to a reasonable sum as and for their attorneys’ fees and costs in
such litigation or mediation.

STONEAGE TRADEMARK LIST
View the list of StoneAge’s trademarks and service marks and learn how
the trademarks should be used. Use of StoneAge trademarks may be
prohibited, unless expressly authorized.
http://www.StoneAgetools.com/trademark-list/
STONEAGE PATENT DATA
View the list of StoneAge’s current U.S. patent numbers and descriptions.
http://www.sapatents.com
STONEAGE TERMS AND WARRANTY
View StoneAge’s Terms and Warranty Conditions online.
http://www.stoneagetools.com/terms
http://www.stoneagetools.com/warranty

866-795-1586 • WWW.STONEAGETOOLS.COM

WARRANTY

Warranties set forth herein extend only to End-Users, meaning customers
acquiring, or that have previously acquired, a product manufactured by
StoneAge (“Product”) for their own use and not for resale, either directly from
StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller
(“Dealer”). No warranty of any kind or nature is made by StoneAge beyond
those expressly stated herein.
1. LIMITED WARRANTY PERIOD. Subject to the limitations and conditions
hereinafter set forth, StoneAge warrants its Product to be free from defects
in workmanship and material for a period of one (1) year from the date of
purchase by the End-User, provided that the end of the limited warranty
period shall not be later than eighteen (18) months from the date of shipment
of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty
Period”). All replacement parts which are furnished under this Limited
Warranty and properly installed shall be warranted to the same extent as
the original Product under this Limited Warranty if, and only if, the original
parts were found to be defective within the original Limited Warranty Period
covering the original Product. Replacement parts are warranted for the
remainder of the original Limited Warranty Period. This Limited Warranty
does not cover any component part of any Product not manufactured by
StoneAge. Any such component part is subject exclusively to the component
manufacturer’s warranty terms and conditions.
2. LIMITED WARRANTY COVERAGE. StoneAge’s sole obligation under
this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s
inspection, to repair, replace or issue a credit for any Product which
is determined by StoneAge to be defective in material or workmanship.
StoneAge reserves the right to examine the alleged defective Product to
determine whether this Limited Warranty is applicable, and final determination
of limited warranty coverage lies solely with StoneAge. No statement or
recommendation made by a StoneAge representative, Dealer or agent to EndUser shall constitute a warranty by StoneAge or a waiver or modification to
any of the provisions hereof or create any liability for StoneAge.
3. WARRANTY SERVICE PROVIDERS. Service and repair of the Product
is to be performed only by StoneAge authorized service representatives,
including Dealers who are authorized repair centers, with StoneAge approved
parts. Information about StoneAge authorized service representatives can
be obtained through the StoneAge website at www.stoneagetools.com/
service. Unauthorized service, repair or modification of the Product or use of
parts not approved by StoneAge will void this Limited Warranty. StoneAge
reserves the right to change or improve the material and design of the Product
at any time without notice to End-User, and StoneAge is not obligated to make
the same improvements during warranty service to any Product previously
manufactured.
4. WARRANTY EXCLUSIONS. This Limited Warranty does not cover, and
StoneAge shall not be responsible for the following, or damage caused by
the following: (1) any Product that has been altered or modified in any way
not approved by StoneAge in advance in writing; (2) any Product that has
been operated under more severe conditions or beyond the rated capacity
specified for that Product; (3) depreciation or damage caused by normal
wear and tear, failure to follow operation or installation instructions, misuse,
negligence or lack of proper protection during storage; (4) exposure to fire,
moisture, water intrusion, electrical stress, insects, explosions, extraordinary
weather and/or environmental conditions including, but not limited to lightning,
natural disasters, storms, windstorms, hail, earthquakes, acts of God or any
other force majeure event; (5) damage to any Product caused by any attempt
to repair, replace, or service the Product by persons other than StoneAge
authorized service representatives; (6) costs of normal maintenance parts
and services; (7) damage sustained during unloading, shipment or transit of
the Product; or (8) failure to perform the recommended periodic maintenance
procedures listed in the Operator’s Manual accompanying the Product.
5. REQUIRED WARRANTY PROCEDURES. To be eligible for warranty
service, the End-User must: (1) report the Product defect to the entity where
the Product was purchased (i.e. StoneAge or the Dealer) within the Limited
Warranty Period specified in this Limited Warranty; (2) submit the original
invoice to establish ownership and date of purchase; and (3) make the Product
available to a StoneAge authorized service representative for inspection to

determine eligibility for coverage under this Limited Warranty. This Limited
Warranty shall not extend to any person or entity who fails to provide proof of
original purchase from StoneAge or a Dealer. No Product may be returned for
credit or adjustment without prior written permission from StoneAge.
6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.
EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT
ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT
LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES,
REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE
OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS
LIMITED WARRANTY. STONEAGE FURTHER DISCLAIMS ALL IMPLIED
INDEMNITIES.
7. LIMITATION OF LIABILITY. End-User specifically acknowledges that the
Product may be operated at high speeds and/or pressures, and that as such it
may be inherently dangerous if not used correctly. End-User shall familiarize
itself with all operation materials provided by StoneAge and shall at all times
use and require its agents, employees and contractors to use all necessary
and appropriate safety devices, guards and proper safe operating procedures.
In no event shall StoneAge be responsible for any injuries to persons or
property caused directly or indirectly by the operation of the Product if EndUser or any agent, employee, or contractor of End-User: (1) fails to use all
necessary and appropriate safety devices, guards and proper safe operating
procedures; (2) fails to maintain in good working order such safety devices
and guards; (3) alters or modifies the Product in any way not approved
by StoneAge in advance in writing; (4) allows the Product to be operated
under more severe conditions or beyond the rated capacity specified for the
Product; or (5) otherwise negligently operates the Product. End-User shall
indemnify and hold StoneAge harmless from any and all liability or obligation
incurred by or against StoneAge, including costs and attorneys’ fees, to or by
any person so injured.
TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE
SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL,
CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT
LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF
VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF
SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE
EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH
RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE
IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF
WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES.
IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN
CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR
OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE
PRICE PAID BY THE END-USER FOR THE PRODUCT. STONEAGE’S
MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS
LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE
WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND
OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE
PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE
AND EXCLUSIVE REMEDY.
YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT
THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE
CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU
PURCHASED.
Some jurisdictions do not allow the limitation or exclusion of liability for
certain damages, so the above limitations and exclusions may not apply to
you. This Limited Warranty gives you specific legal rights, and you may also
have other rights which vary from jurisdiction to jurisdiction. If any provisions
of this Limited Warranty is held to be invalid or unenforceable, such invalidity
or unenforceability shall not affect the validity or enforceability of the other
portions hereof.

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71

1-866-795-1586 • www.STONEAGETOOLS.com
© 2015 StoneAge, Inc. All Rights Reserved



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