UAM_Manual_C6100003_3_en UAM Manual C6100003 3 En
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Safety Laser Scanner UAM-05LP User’s Manual Document No: C-61-00003-3 Table of contents 1. Introduction ................................................................................................................................................. 6 1.1 About this manual ................................................................................................................................. 6 1.2 Applicable products ............................................................................................................................... 6 1.3 Abbreviations ......................................................................................................................................... 6 1.4 Special markings and symbols ............................................................................................................. 6 1.5 Applicable directives and standards .................................................................................................... 7 1.6 Registered trademarks .......................................................................................................................... 7 2. Safety precautions ....................................................................................................................................... 8 2.1 General precautions .............................................................................................................................. 8 2.2 Operating environment ......................................................................................................................... 9 2.3 Installation of UAM............................................................................................................................... 9 2.4 Wiring ..................................................................................................................................................... 9 2.5 Configuration ....................................................................................................................................... 10 2.6 Inspection and maintenance ............................................................................................................... 10 3. Product overview ....................................................................................................................................... 12 3.1 Features of UAM-05LP ....................................................................................................................... 12 3.2 Components of UAM-05LP ................................................................................................................ 13 3.3 Operation principle ............................................................................................................................. 15 3.4 Scanning area....................................................................................................................................... 16 3.4.1 Protection zone............................................................................................................................... 16 3.4.2 Warning zone ................................................................................................................................. 18 3.5 Area switching...................................................................................................................................... 19 3.6 Incremental encoder............................................................................................................................ 23 3.6.1 Pulse per cm travel generated by incremental encoders ............................................................ 24 3.6.2 Recommend incremental encoder specification .......................................................................... 25 3.6.3 Tolerances allowed for encoder .................................................................................................... 25 3.6.4 Area switching by encoder input .................................................................................................. 26 3.7 OSSD .................................................................................................................................................... 27 3.7.1 Self-diagnostic function of OSSD ................................................................................................. 28 3.7.2 Lockout state .................................................................................................................................. 28 3.7.3 Interlock function .......................................................................................................................... 29 3.8 External device monitoring (EDM) function .................................................................................... 31 3.9 Muting function ................................................................................................................................... 32 3.9.1 Muting start condition................................................................................................................... 32 3.9.2 Muting stop condition ................................................................................................................... 33 3.9.3 Muting override function .............................................................................................................. 34 3.10 Reference monitoring function ......................................................................................................... 35 3.10.1 Area protection............................................................................................................................. 35 1 Document No: C-61-00003-3 3.10.2 Access protection.......................................................................................................................... 36 3.11 Area sequence function...................................................................................................................... 38 3.12 Response time .................................................................................................................................... 38 3.13 Other outputs ..................................................................................................................................... 39 3. 13.1 Warning output 1 (WARNING 1).............................................................................................. 39 3. 13.2 Warning output 2 (WARNING 2).............................................................................................. 39 3. 13.3 Muting output 1 (MUT_OUT 1) ................................................................................................ 39 3. 13.4 Muting output 2 (MUT_OUT 2) ................................................................................................ 39 3. 13.5 Reset Request 1 (RES _ REQ1) ................................................................................................. 40 3.13.6 Reset Request 2 (RES _ REQ2) .................................................................................................. 40 3.14 Information indicator........................................................................................................................ 40 3.14.1 LED ............................................................................................................................................... 41 3.14.2 7-Segment display ........................................................................................................................ 41 3.15 Ethernet communication................................................................................................................... 42 3.15.1 Ethernet Setting ........................................................................................................................... 42 3.16 Function to configure UAM by SD card .......................................................................................... 43 3.17 Master-Slave Function ...................................................................................................................... 43 3.18 Laser Off Mode .................................................................................................................................. 45 3.19 Scan Skip Function............................................................................................................................ 45 3.20 Optical Window Contamination Warning Function ...................................................................... 46 4. Application examples of UAM.................................................................................................................. 47 4.1 Access protection (Horizontal application Stationary Protection zone 1) ...................................... 47 4.2 Access protection (Stationary Horizontal application with Dual Protection zone) ........................ 49 4.3 Access protection (Vertical application- whole body detection) ...................................................... 50 4.4 Access protection (Vertical application Stationary) .......................................................................... 52 4.5 Area protection (Horizontal application Mobile) Fixed area .......................................................... 54 4.6 Area protection (Mobile, Horizontal, Single Protection, Variable Area) ........................................ 57 4.7 Area protection (Mobile, Horizontal, Single Protection, Encoder Input) ....................................... 58 4.8 Area protection (Mobile, Horizontal, 2 Units Interconnected, Variable ......................................... 58 4.9 Area protection (Mobile, Horizontal, 4 Units Interconnected, Variable Area) .............................. 59 4.10 Area protection (Mobile, Horizontal, Autonomous Navigation) ................................................... 60 4.11 Default Values .................................................................................................................................... 60 5. Installation ................................................................................................................................................. 62 5.1 Light interference ................................................................................................................................ 62 5.2 Mutual interference ............................................................................................................................. 63 5.3 High reflective background ................................................................................................................ 65 5.4 Limited detection capability zone ...................................................................................................... 66 6. Wiring ......................................................................................................................................................... 67 2 Document No: C-61-00003-3 6.1 Precautions ........................................................................................................................................... 67 6.2 Power supply ........................................................................................................................................ 67 6.3 Wire color and function ...................................................................................................................... 67 6.4 Wiring example.................................................................................................................................... 68 6.5 Input/ Output circuit ........................................................................................................................... 73 6.5.1 OSSD/ Warning Output circuit .................................................................................................... 73 6.5.2 Other output circuits ..................................................................................................................... 73 6.5.3 Input circuit.................................................................................................................................... 74 7. Function configuration of UAM ............................................................................................................... 75 7.1 About UAM Project Designer application......................................................................................... 75 7.2 System requirements ........................................................................................................................... 75 7.3 Installatiion of UAM Project Designer .............................................................................................. 76 7.3.1 Uninstallation UAM Project Designer ......................................................................................... 76 7.4 Device driver installation .................................................................................................................... 77 7.4.1 Installing the driver in Windows 8 ............................................................................................... 77 7.4.2 Installing the driver in Windows 7 ............................................................................................... 79 7.4.3 Installing the driver in Windows XP............................................................................................ 84 7.4.4 Installing the driver in Windows 10 ............................................................................................. 84 7.5 Starting the UAM Project Designer ................................................................................................... 85 7.5.1 Startup Main window .................................................................................................................... 85 7.5.2 Create new configuration .............................................................................................................. 86 7.5.3 Open configuration file ................................................................................................................. 87 7.5.4 Connect to UAM ............................................................................................................................ 87 7.6 Components of UAM Project Designer ............................................................................................. 88 7.7 Menu bar .............................................................................................................................................. 89 7.7.1 File................................................................................................................................................... 89 7.7.2 Edit .................................................................................................................................................. 89 7.7.3 Mode ............................................................................................................................................... 90 7.7.4 Connection...................................................................................................................................... 90 7.7.5 Option ............................................................................................................................................. 91 7.7.6 Language ........................................................................................................................................ 91 7.7.7 Help ................................................................................................................................................. 92 7.8 Tool bar................................................................................................................................................. 93 7.9 Subpanel ............................................................................................................................................... 94 7.9.1 Configuration tab .......................................................................................................................... 94 7.9.2 Monitor tab .................................................................................................................................. 105 7.9.3 Report tab..................................................................................................................................... 105 7.10 Status bar ......................................................................................................................................... 108 7.11 Connecting UAM with PC .............................................................................................................. 108 3 Document No: C-61-00003-3 7.12 Password .......................................................................................................................................... 109 7.12.1 Changing the password ............................................................................................................. 109 7.12.2 Reclaim the forgotten password ............................................................................................... 110 7.13 Configuration mode ........................................................................................................................ 110 7.14 Function configuration.................................................................................................................... 111 7.15 Area configuration ........................................................................................................................... 112 7.15.1 Area configuration by drawing tools........................................................................................ 113 7.15.2 Area configuration by teaching function ................................................................................. 115 7.15.3 Muting configuration ................................................................................................................ 117 7.15.4 Reference region configuration ................................................................................................ 118 7.16 Transmit configurations to UAM ................................................................................................... 119 7.17 Save project file ............................................................................................................................... 120 7.18 Read configuration from UAM ...................................................................................................... 122 7.19 Open project file .............................................................................................................................. 122 7.20 Recording the UAM data ................................................................................................................ 123 7.21 Replay the log data .......................................................................................................................... 124 7.22 Save settings to SD card .................................................................................................................. 126 7.23 UAM configuration through SD card ............................................................................................ 127 8. Inspection and maintenance ................................................................................................................... 128 8.1 Pre-operation inspection ................................................................................................................... 128 8.2 Operation inspection ......................................................................................................................... 129 8.3 Daily inspection ................................................................................................................................. 130 8.4 Periodical inspection ......................................................................................................................... 131 8.5 Cleaning the optical window............................................................................................................. 133 8.6 Replacing the optical window ........................................................................................................... 134 8.6.1 Method of replacing the optical window.................................................................................... 134 8.6.2 Adjustment of the optical window .............................................................................................. 135 9. Troubleshooting ....................................................................................................................................... 137 10. Specification ........................................................................................................................................... 141 10.1 UAM-05LP ....................................................................................................................................... 141 11. Package contents .................................................................................................................................... 144 12. Options ................................................................................................................................................... 145 12.1 Base mounting bracket (Model: UAM-BK03) .............................................................................. 145 12.2 Rear mounting bracket (Model: UAM-BK04) .............................................................................. 145 12.3 USB cable (Model: UAM-MUSB) .................................................................................................. 145 12.4 Ethernet cable (Model: UAM-ENET) ........................................................................................... 145 12.5 Configuration CD (Model: UAM-CD03)....................................................................................... 145 12.6 Optical window for replacement (Model: UAM-W002) .............................................................. 146 4 Document No: C-61-00003-3 12.7 Cover Bracket (Type: UAM-BK05) ............................................................................................... 146 12.8 Connector Cable (UAM-05LP-T301C Only) ................................................................................ 146 13. External dimension................................................................................................................................ 147 13.1 UAM-05LP ....................................................................................................................................... 147 13.2 Base mounting bracket ................................................................................................................... 148 13.3 Rear mounting bracket ................................................................................................................... 149 13.4 Cover Protection Bracket ............................................................................................................... 150 14. EC Declaration of conformity .............................................................................................................. 151 15. Revision history ..................................................................................................................................... 153 16. Representative contacts......................................................................................................................... 154 5 Document No: C-61-00003-3 1. Introduction This user’s manual is designed with the purpose of providing guidelines and instructions for the machine user or system designer while operating, installing, wiring and servicing the UAM-05LP. 1.1 About this manual UAM’s features, installation and handling method are described in this document. Read this document carefully before installation, wiring, operation, inspection and maintenance. User should have a copy of this document at an easy-to-access place for quick reference. Information provided in this document is subject to change without prior notice. For the latest information visit the company’s website http://www.hokuyo-aut.jp Actual product may differ from the illustrations and figures in this document as they are used for explanatory purpose only. 1.2 Applicable products This document is for the following sensor model. UAM-05LP-T301 UAM-05LP-T301C 1.3 Abbreviations The list below shows abbreviations used in this document. Abbreviation Table 1-1 Abbreviations AGV Automated guided vehicle AWG American wire gage EDM External device monitoring MSCE Machine secondary control element AOPDDR EMC OSSD SELV Meaning Active optoelectronic protective device responsive to diffuse reflection Electromagnetic compatibility Output signal switching device Safety extra low voltage 1.4 Special markings and symbols Markings and symbols are used in this document to alert the user about safety-related issues. Follow the instructions of these special markings and symbols to ensure safety during the operation. 6 Document No: C-61-00003-3 Mark Table 1-2 Special markings and symbols Meaning Procedures that could lead to dangerous situation, critical injury or death if not carried out properly Procedures that could lead to dangerous situation, serious injury or physical damage if not carried out properly Points that should be considered for the proper operation 1.5 Applicable directives and standards UAM is certified by TUV SUD Product Service GmbH and UL/c-UL, FDA (CDRH) as a safety sensor defined in EU Machine Directive (2006/42/EC). Certified authority Table 1-3 Applicable directives and standards Directives/Standard EU directives TUV SUD UL/c-UL EN standards IEC standards ISO standards UL standards IEC standards ISO standards CSA standards FDA (CDRH) Details Machinery Directive: Directive 2006/42/EC EMC Directive: Directive 2014/30/EU IEC61496-1:2012 Type 3 EN 61496-1:2013 IEC 61496-3:2008 Type 3 IEC 61508 Part1-7:2010 SIL2 EN 62061:2005/A2: :2015 SIL2 EN ISO13849-1:2015 Category 3, PLd Safety of laser products IEC60825-1:2014 Class 1 UL 508:2010 ANSI/UL 1998:2013 IEC 61496-1:2012 Type 3 IEC 61496-3:2008 Type 3 IEC 61508 Part1-7:2010 SIL2 ISO13849-1:2006 Category 3, PLd CSA C22.2 No.14-13 :2013 21 CFR Part 1040.10 and 1040.11 Safety of laser products Class 1 1.6 Registered trademarks MicrosoftⓇ, WindowsⓇ are the registered trademarks of Microsoft Corporation USA. Other products mentioned in the document are trademarks or registered trademarks of the respective PentiumⓇ is the registered trademark of Intel Corporation. companies. 7 Document No: C-61-00003-3 2. Safety precautions Read the following guidelines for correct use of the UAM. Proper handling and usage will ensure the UAM to operate accordingly. 2.1 General precautions UAM is designed to protect human begins or systems by monitoring the hazardous area. It is not designed for the protection from high speed objects or the electromagnetic radiation. Perform pre-operation tests in order to verify the performance of UAM. Do not modify or disassemble UAM. Such modifications will affect the detection capability leading to injuries or death. Do not modify or disassemble UAM to maintain its housing rating. Such modifications will void the warranty. The person-in-charge should be qualified to operate UAM. The person must be trained, on safety requirements with necessary cautions for handling the device. The person-in-charge should train the user with correct installation, operation, inspection and maintenance procedures. The person-in-charge is responsible to ensure the proper working environment for UAM. The person-in-charge is responsible for the compliance with the local safety requirements, standards, rules and regulations, laws of respective nations, states or districts when UAM is used in a safety-related system. UAM has been manufactured and shipped under the strict quality control. If you find any defect in the product contact the nearest distributor or sales representative. ( Last page) Hokuyo cannot be held responsible for the damages or failure due to misuse of the product. User should prepare test pieces for detection capability verification. The test piece should emulate the smallest object that is intended to be detected during the operation. Maximum level of homogeneous pollution for UAM to operate normally is under 30%. UAM will report error if the pollution exceeds the stated limit. Always keep the optical window in clean condition to avoid the error. Before resetting the interlock of UAM, user must ensure the surrounding is safe especially the protected area. Apply sufficient measures to ensure safety of the protected area when decommissioning UAM. Protective materials such as guards or light curtain should be used to prevent the passage to the hazardous area. UAM including its accessories are subject to change without prior notice for the improvement. UAM should be disposed as industrial waste or in accordance with the local disposal directives. 8 Document No: C-61-00003-3 2.2 Operating environment Make sure that UAM’s operating environment is within the stated specification (temperature, humidity, Do not use or mount UAM near devices that could generate strong electromagnetic waves as it could vibration, ambient light, etc.) affect the operation of UAM. Do not use or mount UAM in dusty, smoky, or misty environments, or where corrosive substances are present. Operating under such environments may decrease the detection capacity of UAM. This product is for indoor use only. 2.3 Installation of UAM Install UAM on a firm surface or structure to avoid displacement. UAM should be firmly mounted using the screws (recommended torque for screws is 3N.m.). Shock and vibration should not loosen the mounting. Detection may fail if actual protection zone differs from the intended zone due to displacement of UAM. Safety distance should be determined before installing UAM. User must verify the function of UAM after installation by placing a test piece at all the positions of protection zone (refer to chapter 4 for the details on the safety distance calculation for various applications). When installing the UAM, protective materials such as guards or light curtain should be used to prevent Reset switch used for interlock, muting and override function should be mounted at a location away any passage into the hazardous area. from the protection zone. Mutual interference can occur when identical UAMs are mounted at the same detection plane. Refer to chapter 5 for countermeasures to avoid mutual interference. UAM should be mounted at the location which has sufficient space for maintenance. Do not add any protective materials such as, glass and transparent cover, in front of the optical window. This could lead to loss of detection capability of the UAM. Minimum detectable width varies with the distance. Refer to chapter 10 for details. 2.4 Wiring Switch off all the power supplies during wiring. When a converter is used for supplying the power, make sure it fulfills the following requirements. A rated output voltage within the range of DC 24V±10% (SELV circuit, Category II). Holding time of the output should be above 20ms. Reinforced insulation or double insulation for the primary and secondary circuit. The power supply complies with the requirements of electromagnetic compatibility regulations (EMC) of the respective country, state and district. All the input/output signal cables should be installed away from machines power lines and highvoltage cables. 9 Document No: C-61-00003-3 Use the OSSD signal of UAM to control safety-related machines or control system. Do not use warning Both the OSSD1 and OSSD2 outputs should be connected to the safety-related machines or control signals to control safety related machine as these are non safety signals. system. If OSSD3 and OSSD4 are used they must be connected in the same manner. Use shield cable for the connection between OSSD signals and safety-related machines or systems. Cable length should not exceed the specification. 2.5 Configuration Configuration of safety functions are password protected. Only authorized users with password are UAM does not operate without initial configuration. allowed to configure UAM. Pre-operation tests should be performed to verify the configurations before operating the UAM. Increasing the response time of OSSD will increase the stability of UAM. However, this will reduce the detection capability towards moving objects. User must perform risk assessment before using this function. Changes made during the configuration must be recorded and saved. Use the report function in the UAM Project Designer for this purpose. ( page 100) 2.6 Inspection and maintenance User must perform inspection and maintenance by referring to the checklists provided in this document ( Chapter 8, page 123) ・ Pre-operation inspection ・ Operation inspection ・ Daily inspection ・ Periodic inspection The checklists in this document are provided as basic guidelines while performing the test and maintenance. User must perform additional inspection and maintenance tasks deemed necessary for the respective application. Stop the machine and system if faults are detected during these tests. Clean the optical window when it gets contaminated. If the optical window is damaged it should be replaced by a new one. 10 For the repair of UAM, contact the nearest distributor or sales representative. User should not repair or disassemble UAM. Document No: C-61-00003-3 Safety Standard Class 1 Laser of UAM-05LP: It is guaranteed as safety class Caution - Use of controls or adjustments or performance of procedures other laser. Additional measures are not necessary to maintain the laser safety. than those specified herein may result in hazardous radiation exposure. Figure 2-1 Example of product labels 11 Document No: C-61-00003-3 3. Product overview UAM emits pulsed laser beam which is reflected on a rotating mirror within the configured protection zone. When the emitted laser beams are reflected back from an object its distance is measured. This chapter describes the features and properties of UAM. 3.1 Features of UAM-05LP Protection range: Maximum 5m ( Detection angle: 270°( Warning range: Maximum 20m ( page 15) page 136) page 136) Minimum response time of 60ms (Configurable) ( 2 modes of scanning area setting ( 32 set of areas (Configurable) *1 ( page 20) page 39) page 20) Dual Protection Mode (Configurable) ( page 17) Scanning area switch through incremental encoder input (Configurable) ( EDM function (Configurable) ( Interlock function (Configurable) ( page 30) page 32) Muting /Override function (Configurable) ( Area sequence function (Configurable) ( Reference monitor function (Configurable) ( LED indicator for UAMs status ( 7-segment display ( page 42) Ethernet communication ( page 24) page 33) page 36) page 39) page 41) page 43) A maximum of 4 sensors for master/slave operation ( Easy configuration with UAM configuration application software installed in PC ( Configuration with SD card ( page 44) page 44) page 73) *1: Depending on the used functions, maximum area varies from 2 to 32 sets of area. 12 Document No: C-61-00003-3 3.2 Components of UAM-05LP Optical window USB Connector SD card slot 7-segment display Housing Ethernet Connector Connector Cable Figure 3-1 UAM-05LP components 13 Document No: C-61-00003-3 Figure 3-2 Scanning range and detection zone origin (Top view) Figure 3-3 Detection plane of UAM-05LP (Side view) 14 Document No: C-61-00003-3 3.3 Operation principle Warning zone 2 Warning zone 1 Protection zone Figure 3-4 Scanning range Figure 3-4 shows the scanning range of UAM. Protection zone and warning zones are configured using the UAM Project Designer application software. Any object or human beings entering the protection zone will lead the OSSD signal to change from ON-state to OFF-state. Similarly, an object detected in the warning zones will lead the warning signals to change to OFF-state. Distance to the object is measured using the Time of Flight (TOF) principle. Pulsed laser beams are radiated into the scanning range of 270º by the rotating motor. These pulsed laser beams are reflected back by objects inside the scanning range. The duration of reflected beams are used for distance calculation as shown below: Where, L=Distance of the object C=Speed of the light T=Time difference The operating principle of TOF is schematically shown in Figure 3-5. The angular resolution of UAM is 0.125°. 15 Document No: C-61-00003-3 Figure 3-5 TOF operation principle 3.4 Scanning area Scanning area of UAM consists of protection zone and warning zones. Maximum 32 sets of area can be configured. Further, two combinations for protection and warning zones can be selected for the operation. Combination 1: Protection zone, Warning zone 1 and Warning zone 2 Combination 2: 2 Protection zones (Dual Protection) In dual protection mode, two protection areas can be configured but it is not possible to configure the warning zones Protection and warning zones can be configured by using UAM Project Designer. Refer to Chapter 7 for configuration details. 3.4.1 Protection zone Protection zone is safety-critical and directly connected to the OSSD signal. When an obstacle is detected in the protection zone, UAM will switch the OSSD to OFF-state (which should trigger a switch to stop a machine or AGV). For mobile applications, the OSSD signal can be used as the emergency stop signal. Figure 3-6 and 3-7 show the examples of protection zone configured using manual mode and teaching mode respectively. User can configure these zones accordingly to ensure hazardous area is completely protected. 16 Document No: C-61-00003-3 Figure 3-6 Protection zone configured using manual mode Figure 3-7 Protection zone configured using teaching mode User should verify the configuration before actual operation. Minimum possible detectable width changes according to the distance. Additional distance must be taken into account while configuring the protection zone. Figure The 3-7 configured zone zone should be of minimum safety distance Protection configured using teaching mode or more. User should verify the detection capability using an actual object. 17 Document No: C-61-00003-3 In dual protection mode, two protection zones can be configured independently. UAM will monitor these zones simultaneously. OSSD1 and OSSD2 are dedicated to protection zone1 and OSSD3 and OSSD4 are dedicated to protection zone2. Figure 3-8 shows an example of the dual protection zone configuration. Warning zones cannot be configured in dual protection mode. Figure 3-8 Example of Dual protection zone configuration 3.4.2 Warning zone Warning zones are non-safety zones and are connected to Warning1 and Warning2 outputs. When the obstacle is detected in the warning zones, UAM will switch the respective warning signal from ON-state to OFF-state. Warning signals can be used as an alert signal to avoid human beings or objects from approaching near the protection zone. For mobile applications, warning signals can be used for reducing the speed of automatic guided vehicle (AGV) to avoid collision. Figure 3-9 shows an example of warning zone configuration. 18 Document No: C-61-00003-3 Warning zone 2 Warning zone 1 Protection zone Figure 3-9 Warning zones Warning zones are non-safety zones. Warning signals should not be used for controlling any machine or vehicle for the safety-related purposes. Warning signals are non safety-signal. Warning signals and OSSD signal is not inter-related. 3.5 Area switching A maximum of 32 sets of area can be configured in UAM. However the maximum configurable area number differs depending on the selected function such as, muting and dual protection. Table 3-1 shows the maximum configurable area number according to the used mode. External input signals are provided in UAM for switching the area. Each signal has a pair of normal and inverted signal. For example, it is necessary to provide both input signal IN_A and inverse IN_A signal to switch the area. Error will occur if IN_A and inverse IN_A signals do not complement each other. Table 3-2 below shows the combination of input signal to switch the area. Area in use will be displayed in the 7 segment LED of UAM. It is also possible to configure area input delay. Configure the necessary delay required for the system to provide stable input signals to UAM. The default value is 30ms. There are maximum 5 input pairs (a pair is combination of normal and inverted signal) in UAM therefore, 19 Document No: C-61-00003-3 it can operate with maximum 32 sets of area. Further, it is also possible to switch the area through the speed monitoring of incremental encoder signal connected to UAM ( Mode Standard EDM MUTING / EDM Encoder *1 *1: Muting *2: Among page 24). Table 3-1 Input combination for area switching Protection 1 2 1 2 1 2 1 Max internal input 5 5 4 4 2 1 2 Max Area Max encoder area 32 - 16 - 2 - 32 - 16 - 4 3 - function and dual protection mode cannot be used if encoder input mode is selected. 32*2 the 4 input patters, at least one pattern must be used for encoder input. Other 3 remaining patterns can be selected to be used as static input or not in use. A pattern with encoder input mode can have maximum 32 sets of area (for detail, refer to section 3.6.4). 20 Document No: C-61-00003-3 Table 3-2 Input combination for area switching a) In the case of 5 input signals Area IN_A IN_B IN_C IN_D IN_E Area 2 OFF ON ON ON ON Area 4 OFF OFF ON ON ON Area6 OFF Area8 OFF Area10 OFF Area12 OFF Area14 OFF Area16 OFF Area18 OFF Area20 OFF Area22 OFF Area24 OFF Area26 OFF Area28 OFF Area30 OFF Area32 OFF Area 1 Area 3 Area5 Area7 Area9 Area11 Area13 Area15 Area17 Area19 Area21 Area23 Area25 Area27 Area29 Area31 ON ON ON ON OFF ON ON OFF ON OFF OFF ON ON ON OFF ON OFF OFF OFF ON ON ON OFF ON OFF OFF ON ON OFF OFF ON ON ON OFF OFF OFF ON OFF ON OFF ON OFF OFF ON OFF ON ON OFF OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF OFF OFF ON OFF ON ON ON ON OFF ON OFF OFF ON ON ON OFF ON OFF OFF ON ON ON OFF ON OFF ON OFF ON ON OFF OFF OFF OFF ON OFF ON ON ON ON ON ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON ON ON OFF OFF OFF ON OFF OFF OFF OFF ON ON ON OFF IN_ ON ON OFF OFF OFF IN_ OFF ON ON ON IN_ ON OFF ON OFF ON ON ON ON ON IN_ OFF ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON OFF OFF ON ON ON ON OFF OFF ON ON OFF OFF OFF OFF OFF OFF IN_ OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON 21 Document No: C-61-00003-3 b) In the case of 4 input signals Area IN_A IN_B IN_C IN_D Area 2 OFF ON ON ON Area 4 OFF OFF ON ON Area6 OFF Area8 OFF Area10 OFF Area12 OFF Area14 OFF Area16 OFF Area 1 Area 3 Area5 Area7 Area9 Area11 Area13 Area15 ON ON ON OFF ON ON ON OFF ON ON ON ON ON OFF OFF OFF ON OFF ON ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF ON ON OFF ON OFF ON ON OFF OFF OFF OFF OFF ON ON OFF OFF OFF OFF ON ON ON ON ON ON ON ON OFF ON ON OFF OFF OFF OFF ON ON ON OFF IN_ OFF OFF ON OFF IN_ ON OFF OFF ON IN_ ON OFF ON OFF ON OFF ON OFF OFF ON ON ON ON OFF OFF IN_ OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON c) In the case of 3 input signals Area IN_A IN_B IN_C Area 2 OFF ON ON Area 4 OFF OFF ON Area6 OFF Area8 OFF Area 1 Area 3 Area5 Area7 ON ON ON OFF ON ON ON IN_ OFF ON ON OFF OFF OFF OFF OFF OFF ON IN_ IN_ ON OFF IN_A IN_B Area 2 OFF ON Area 4 OFF Area 3 22 ON OFF OFF Area ON OFF ON OFF OFF ON ON ON d) In the case of 2 input signals Area 1 IN_ ON OFF OFF OFF ON OFF ON OFF OFF ON ON ON OFF ON IN_ OFF OFF OFF OFF ON ON ON ON e) In the case of 1 input signal Area IN_A Area 2 OFF Area 1 ON IN_ OFF ON ON Document No: C-61-00003-3 3.6 Incremental encoder In UAM there are 2 pairs of encoder input terminals for connecting 2 units of dual channel incremental encoder signals. Area will be switched depending on the encoder speed. Direction of travel is detected by encoder's phase A and phase B signals having the phase difference of 90°. Speed and rotating direction of both encoders are constantly monitored to detect abnormal travel and stop the AGV. Incremental encoder output signals should be connected to the respective input terminals of UAM. There are two patterns of signals generated by the combination of Phase A and Phase B of encoders depending on the direction of travel (Figure 3-10). In the first pattern, Phase B is 90 degrees ahead of Phase A wherein, at the rising edge of Phase A, state of Phase B is “H”. This pattern is considered as positive direction (forward motion). In the second pattern, Phase B lags behind Phase A by 90 degrees and the state of Phase B at the rising edge of Phase A is “L”. This is considered as negative direction (backward motion). Figure 3-10 Input signals from incremental encoder 23 Document No: C-61-00003-3 3.6.1 Pulse per cm travel generated by incremental encoders When AGV travels, incremental encoder generates pulses due to the transmission ratio between AVG tires and incremental encoder frictional wheel. Pulse count per cm depends on AGV's speed. Figure 3-11 Calculation of pulse count per centimeter travel AGV tire diameter: 40 cm Frictional wheel diameter mounted in incremental encoder: 5 cm Incremental encoder pulse number per revolution: 1000 pulse AGV tire circumference = Diameter × Circumference ratio = 40 cm × 3.14 = 125.6 cm AGV tire's one rotation is equivalent to 8 rotations of frictional wheel. This equals to the 8,000 pulses of incremental encoder. From above, incremental encoder pulse count per cm is obtained as 8,000/125.6 = 63.7 While setting encoder parameters (Encoder Pulse1 and Encoder Pulse2) in UAM project Designer, set the encoder pulse count after rounding the calculated value to nearest whole number (64 in this case) 24 Document No: C-61-00003-3 In the explanation above, the transfer method of the rotation was based on the frictional wheel. Same method can be applied for other cases to estimate the pulse count generated for one rotation of the wheel. User should verify the proper area switching through encoder inputs. Always use 2 units of incremental encoder. It is not possible to detect the failure of incremental encoder or abnormal travel of the vehicle with single unit. ・ Use separate sets of cable to connect outputs from incremental encoder 1 and 2 to the respective encoder input terminals of UAM. Separate the power supply cables and power source of each incremental encoder. Output pairs of Encoder connection should match the input pair of UAM. Do not wire other power lines parallel to encoder and UAM or wire in the same duct. There is a possibility of noise disturbance. 3.6.2 Recommend incremental encoder specification ・ Phase setting 90° dual channel rotary encoder ・ Power supply: DC 24V ・ Output : Complementary output ・ Protective class : IP 54 or more ・ Output cable : Twist pair/ shield cable ・ Maximum pulse frequency : 100 kHz ・ Minimum pulse frequency : 50 pulse/cm 3.6.3 Tolerances allowed for encoder When AGV travels in a forward direction, speed input through the two incremental encoders will be same as the original pulse frequency. However, there are cases when two speed input values may differ, such as while cornering and due to AGV tire exhaustion. The difference between two input speeds should not exceed the error tolerance for more than a fixed period of time. Set the error tolerance in the range of 0 to 80%. Of the two speeds, the larger value will be considered for vehicles speed calculation. When permitted error tolerance exceeds the fixed period OSSD will go to OFF state. Tolerance period differs according to the vehicle speed as shown in table 3-3. 25 Document No: C-61-00003-3 Table 3-3 Relation between AVG speed and tolerance AGV speed v (cm/s) -9≦ v ≦+9 -30When area sequence is disabled, UAM can switch from an area to any other areas (Figure 3-24(a) whereas it can only switch to specified areas if area sequence is enabled. (Figure 3-24(b)). Area sequence function is recommended for control systems where switching area sequences can be configured. Figure 3-24(a) Operation without area sequence Figure 3-24(b) Operation with area sequence 3.12 Response time Response times of OSSD signal (Figure 3-25), OFF response time and ON response time (default 270ms) are configurable individually for each area using the UAM project designer. Response time of the Warning 1 and Warning 2 will be same as the OSSD response time. Table 3-4 shows the possible configurable values. In the dual protection mode, it is possible to set a separate response time for each protection area. When longer response time is configured, the stability of UAM can be increased. However, longer response time requires longer safety distance. (Refer to chapter 4). User must perform risk assessment before configuring the response time. Addition of maximum 1 cycle (30ms) has to be taken into account for the area switching. Figure 3-25 Response time 38 Document No: C-61-00003-3 Table 3-4 Response time of UAM OFF ON * 60 300 90 330 120 360 Response time (ms) 150 390 180 420 210 450 240 480 Response time (ms) 300 330 360 390 420 450 480 270 510 270 510 Default value * Default value of OFF response time varies depending on the selected application when creating a “New” project. See Table 4-11 for the details. * Minimum configurable response time in Master/Slave mode is 120ms for OFF and 300ms for ON. 3.13 Other outputs UAM consist of 6 non-safety outputs, WARNING1, WARNING2, MUT_OUT1, MUT_OUT2 and RES_REQ1 and RES_REQ2. WARNING1/OSSD3, WARNING2/OSSD4, RES_REQ1/ MUT_OUT1 and RES_REQ2/ MUT_OUT2 are configurable outputs that share the same terminal. When the functions are selected using UAM project designer, outputs are configured automatically. 3. 13.1 Warning output 1 (WARNING 1) This signal will switch to OFF-state when an obstacle is detected in the configured warning zone 1. 3. 13.2 Warning output 2 (WARNING 2) This signal will switch to OFF-state when an obstacle is detected in the configured warning zone 2. 3. 13.3 Muting output 1 (MUT_OUT 1) MUT_OUT1 indicates the muting/override status of the protection zone 1. When the muting function is activated, MUT_OUT1 will switch to ON-state. At the same time, number 37 is displayed on the 7-segment LED. This signal should be used to indicate that protection zone 1 is in muting state or override state. 3. 13.4 Muting output 2 (MUT_OUT 2) MUT_OUT2 indicates the muting/override status of the protection zone 2.When the muting function is activated, MUT_OU2 will switch to ON-state. At the same time, number 38 is displayed on the 7-segment LED. This signal should be used to indicate that protection zone 2 is in muting state or override state. When both protection zone 1 and protection zone 2 are in muting or override state, number 39 is displayed on the 7-segment LED. 39 Document No: C-61-00003-3 3. 13.5 Reset Request 1 (RES _ REQ1) This signal will switch to ON-state when the protection zone 1 of the UAM is ready to receive reset signal. 3.13.6 Reset Request 2 (RES _ REQ2) This signal will switch to ON-state when the protection zone 2 of the UAM is ready to receive reset signal. 3.14 Information indicator LEDs and 7-segment display indicate the UAM status. These indicators are located in front of UAM. Figure 3-26 shows the information indicators of the UAM. OSSD 1/2 indicator OSSD 3/4 indicator Warning 1 indicator Warning 2 indicator Interlock 1 indicator Interlock 2 indicator 7-Segment display Figure 3-26 Indicator lamp 40 Document No: C-61-00003-3 3.14.1 LED LED indicators and their descriptions are shown in Table 3-5. Table 3-5 Description of indicator LEDs LED Color OSSD 1/2 Green/Red OSSD 3/4 Green/Red WARNING 1 Orange WARNING 2 Orange Interlock 1 Interlock 2 Orange Orange Description Green LED when OSSD 1/2 signal is in ON state, Red LED when OSSD 1/2 signal OFF state Green LED when OSSD 3/4 signal is in ON state, Red LED when OSSD 3/4 signal OFF state Green LED when OSSD 3/4 signal is not in use LED ON when Warning 1 signal is in OFF state LED OFF when Warning 1 signal is not in use LED ON when Warning 2 signal is in OFF state LED OFF when Warning 2 signal is not in use LED ON when OSSD 1/ 2 is in interlock state LED ON when OSSD 3/ 4 is in interlock state 3.14.2 7-Segment display Table 3-6 shows the descriptions of the numbers shown 7 segment display of UAM. Numbers can be displayed upside-down by enabling the 7-segment display function on the configuration software “UAM Project Designer”. This will help to read the numbers with ease when the device has to be inverted for the mounting. Dots on the 7-segment will illuminate when the upside-down display function is active. Table 3-6 Description of numbers displayed on 7-segment Display number 00 01 – 32 33 34 35 36 37 38 39 40 F2 F3 F4 F5 Fb Details Sensor is initializing Selected Area 1 to 32 Setting mode Interlock state (Protection zone 1) Interlock state (Protection zone 2) Interlock state (Both protection zone 1and 2) Muting or Override state (Protection zone 1) Muting or Override state (Protection zone 2) Muting or Override state (Both protection zone 1 and 2) Laser Off mode SD card is detected with correct configuration file Configuring the sensor from the SD card information Configuring from the SD card is successful. Remove the SD card to complete the process. SD card process is complete. Sensor is going to restart. Reset of IP address is complete. Sensor is going to restart. Note: Display numbers other than the above are error state. For details refer to table 9-2 for details ( page 133). 41 Document No: C-61-00003-3 3.15 Ethernet communication Measurement data of UAM can be obtained from the Ethernet communication. Water proof Ethernet connector is located at the back of UAM. To connect sensor with PC use an Optional Ethernet cable (UAM-ENET). UAM is compatible with SCIP2.2 communication protocol standard. Refer to UAM-05LP communication specification (C-64-00012). 3.15.1 Ethernet Setting ● Default setting Factory default value is shown below. IP address : 192.168.0.10 Subnet mask : 255.255.255.0 Default gateway : 192.168.0.1 Port number : 10940 ● Changing the IP address IP address can be changed by using UAM project Designer. Refer to section 7.13 and 7.9.1 for details. ● IP address initialization Ethernet settings can be set to factory default by using IP initialization switch. a) Prepare a thin strong pin for IP initialization process. IP initialization switch is located exactly below the SD card Slot (Refer to figure 3-27) b) When UAM is operating in normal state, press and hold the IP initialization switch for more than 3 seconds. After initialization process is complete 7-segment display status changes to “Fb”. c) Sensor restarts with 7-segment display showing the status “00”. 42 Document No: C-61-00003-3 Figure 3-27 IP initialization switch 3.16 Function to configure UAM by SD card Configuration generated by UAM Project Designer can be saved in the SD card. It is possible to transfer the setting directly from the SD Card to UAM without connecting to a PC. Recommended specification of SD card is given below. Create a project file with set the serial number and password of the UAM and save it on the SD card using UAM Project Designer. When the SD card is inserted to the specified UAM, settings are automatically transferred. It is possible to register multiple serial number and password in the SD card to simultaneously configure multiple devices. Setting will not be transferred to the unspecified UAM or if the password verification fails. Specification of SD card Type: Micro SD card, Micro SDHC card Capacity: 16GB or less 3.17 Master-Slave Function Maximum 4 units of UAM can be interconnected using RS-485 for Master/slave operation. One unit will function as a master unit communicating with up to 3 units that function as slaves via safety communication channel. Use the UAM Project Designer to configure the devices. UAM will report error if the number of master and slave units is different than the configured settings. Area switching of the slave unit is linked with the master unit while the slave units transmit the object detection information to the master which controls the OSSD. It is also possible to use each slave unit’s OSSD. Figure 3-28 shows the connection example. 43 Document No: C-61-00003-3 Figure 3-28 Connection example (When OSSD of slaves are not in use) Perform the risk assessment before using the master-slave function. User should comply with all the following conditions when using the master-slave function. 1. There should be one device configured as master in the system. 2. Number of slave units connected in the system should not exceed the slave cont configured in the master unit.. 3. Configuration of slave identity number should be in the order starting from 1 without being overlapped. 4. Verify that each device is mounted at their intended location. 5. Verify that each device matches the intended configuration. 44 Interlock function is mandatory when using the master-slave function for safety operation. Connecting RS485 lines to devices other than UAM, such as actuators, is not possible. Do not exceed the cable length between the master and each slaves beyond 20m. Failing to comply with the above could lead to critical injury or death. Document No: C-61-00003-3 Configured active area count in master and slave units should be the same except when using the encoder input function. Scanning area operation mode in master and slave units should be the same. 3.18 Laser Off Mode Laser off mode is a function to completely stop the laser emission in the measurement region in order to prevent the interference to the surrounding equipment. When this mode is enabled, Area1 is automatically assigned for laser off function. During the operation, UAM will stop the laser emission and switch the OSSD to OFF state whenever the area is switched to Area1. 3.19 Scan Skip Function Scan skip is a function to stop the laser emission for a specified number of scan cycles in the measurement region in order to reduce the interference to the surrounding equipment. When this function is enabled by specifying the skip count, UAM will operate by skipping the scan for the number of cycles. During the skipping cycle the laser is switched off in the measurement region. Configurable value for skip cycle is 0 ~ 3 count. Response time of UAM for the different settings is shown in Table 3-7. Figure 3-29 shows the operating concept when the scan skip is 0. In this configuration the scan skip function is disabled and sensor operates normally. 30ms 30ms 30ms 30ms Scan 2 Scan 3 Scan 4 Scan 1 * Laser emitted cycle is shown in yellow 30ms 30ms Scan 5 Scan 6 Figure 3-29 Operation of UAM when scan skip count is 0 Figure 3-30 shows the operating concept when the scan skip is set to 2. In this configuration UAM will skip the measurement for every 2 cycles in between the normal measurement cycles. Outputs states just before the skipping cycle are retained during the skipping cycle. 30ms Scan 1 30ms Scan 2 90ms 30ms 30ms 30ms 30ms Scan 3 Scan 4 Scan 5 Scan 6 *Laser emitted cycle is shown in yellow Figure 3-30 Operation of UAM when scan skip count is 2 45 Document No: C-61-00003-3 Table 3-7 Response time for different scan skip settings Scan skip count 1 2 3 Scan skip count Master-Slave function disabled 90 150 210 150 270 390 120 210 300 1 270 330 390 3 270 390 510 2 Scan skip count 300 390 480 150 210 270 3 210 330 450 Scan skip count 180 270 1 330 390 3 330 450 2 270 390 510 330 480 390 450 450 510 510 On Response time (ms) 450 510 Master-Slave function enabled 1 2 Off Response time (ms) 360 450 360 450 Off Response time (ms) 330 450 390 On Response time (ms) 510 3.20 Optical Window Contamination Warning Function This is a function to warn the optical window contamination by blinking the 7-segment display number before contamination level reaches the maximum limit causing the OSSD signals to switch to OFF state. Cleaning the optical window at the blinking stage will prevent the unnecessary stop due to contamination error. No specific configuration is necessary to activate this function. 46 Document No: C-61-00003-3 4. Application examples of UAM The section describes some application examples of UAM and safety distance calculation in the respective application. When using the UAM as protective equipment, guidelines below should be taken into account. Hazard should be identified and risk assessment should be carried out. UAM should not be used for finger protection. Working environment should be within the specification of UAM. Safety distance must be determined in accordance to ISO 13855 and IEC 61496-3. Operating the UAM beyond its specification could lead to critical injury and death. 4.1 Access protection (Horizontal application Stationary Protection zone 1) In this kind of application, UAM is mounted horizontally to protect the hazardous area (Figure 4-1). The protection zone is configured around the hazardous area to prevent the entry of human beings or object. Warning zone 1 and Warning zone 2 are configured surrounding the protection zone. Warning zones are used for alerting human beings or object from approaching the protection zone and preventing unnecessary stops of the protected machine. Any objects or human beings detected in the protection zone will cause the OSSD signal to switch to OFF-state from ON-state. Any objects and/or human beings detected in the warning zones will cause the warning signal to switch from ON-state to OFF-state. The safety distance for this application is shown in figure 4-2 and 4-3. Protection zone 1 Warning zone 1 Warning zone 2 Figure 4-1 Example of access protection 47 Document No: C-61-00003-3 Figure 4-2 Top view of the horizontal application Figure 4-3 Side view of the application 48 Document No: C-61-00003-3 For safety distance calculation: S = (K × (Tm + Ts )) + C + Zs where: S = Safety distance (mm) K = Approach speed 1600 (mm/s) Tm = Maximum stopping/run-down time of the machine or system (s) Ts = Response time of UAM (s) C = 1200-0.4×H≧850 H = the height at which the protective field is mounted (mm) 1000≧H≧15× (d−50) d = Minimum detectable object width (mm) Zs= UAM tolerance distance (mm) User must ensure the distance between the hazard zone edge and origin of the protection zone “a” must be less than the minimum detectable width. In application where the value of “a” is greater than the minimum detectable width, additional protective measures should be taken to prevent penetration through this unprotected area. UAM should not be mounted higher than 300mm to prevent the possibility of crawling beneath the detection plane. For applications which require the UAM to be mounted higher than 300mm, additional measures should be taken to prevent intrusion beneath the detection plane. If UAM is mounted in a public area, the height of the detection plane should be reduced to 200mm or to the height required by regulations of the local authority. It is recommended to mark the floor of the protection zone. Distance tolerance should be taken into account when configuring the safety distance. Additional tolerance should be applied when UAM is used in the presence of high reflective background. User should ensure that boundary or protective measures used are not included inside the protected zone. They will be detected as obstacles causing the OSSD to remain in OFF-state. User should ensure the gap of 100mm between the protection zone and the distance of the wall “b” to prevent the detection by the sensor. 4.2 Access protection (Stationary Horizontal application with Dual Protection zone) In this kind of application, UAM is mounted horizontally to simultaneously protect two hazardous areas (Figure 4-4). Protection zones are configured around the hazardous area to prevent the entry of human beings or object. Warning zone cannot be configuration in dual protection mode. Any objects or human beings detected in the protection zones will switch the respective OSSD signal to OFF state from ON-state. In this configuration it is possible to protect two equipment using a single UAM. 49 Document No: C-61-00003-3 The safety distance for this application is shown in figure 4-1. Protection zone 1 Protection zone 2 Figure 4-4 Example Horizontal application of access protection (Dual protection zone) 4.3 Access protection (Vertical application- whole body detection) UAM can be used as a protective shield by mounting it vertically (Figure 4-5). Application shown in the figure is generally used in preventing the access to hazardous area. When an object or human enter the passage, OSSD signal will switch from ON-state to OFF-state. In this configuration, UAM detects objects or human beings in vertical plane. It is not possible to detect an object or human being at the front or back side of the detection plane. Therefore, caution should be taken while setting the distance between the detection plane and hazardous area. Configure the shortest response time of UAM not exceeding 90ms. Always use reference monitoring function in such applications to detect the displacement of fences and UAM which may expose the hazardous area. OSSD signal will switch to OFF state when the position of reference is changed. The safety distance for this application is shown in figure 4-6 and 4-7. Figure 4-5 Example of access protection (Whole body detection) 50 Document No: C-61-00003-3 Figure 4-6 Top view of access protection (Whole body detection) Figure 4-7 Side view of access protection (Whole body detection) For Safety distance calculation: S= =(K× ( Tm+ +Ts))+ +C where: 51 Document No: C-61-00003-3 S = Safety distance (mm) K = Approach speed 1600 (mm/s) Tm = Maximum stopping/run-down time of the machine or system (s) Ts = Response time of UAM (s) C = Additional distance of 850mm by considering arm intrusion (mm) User should ensure that the width of unprotected zone “a” is smaller than the minimum detectable width. If the value of “a” is greater than minimum detectable width, additional protective measures should be taken to prevent the penetration through this unprotected zone. In the access protection application where the angle of approach exceeds ±30º, “Reference monitoring” function should be used with 100mm tolerance range for the reference zone. Response time should be configured below 90ms in such application. Reference segments should be configured on each sides of reference boundary. UAM should be mounted in such a way that accessibility towards hazardous point is impossible. Use additional protective measures if necessary. Tolerance should be taken in account when configuring the reference segments. 4.4 Access protection (Vertical application Stationary) Figure 4-8 shows an example to prevent the access when part of the body is approached near the hazardous area. If objects or part of body enters such area, OSSD signal switches to OFF state from ON-state. UAM detects an object or human being in vertical plane in such configuration. It is not possible to detect an object or human being at the front or back side of the detection plane. Therefore, caution should be taken while deciding the distance between approaching point and hazardous area. The width of protection zone should be sufficient to protect the hazardous area. Always use reference monitor function in such applications to detect the displacement of fences and UAM which may expose the hazardous area. OSSD signal will switch to OFF state when the position of reference is changed. The safety distance for this application is shown in figure 4-8 and 4-9. Refer to section 7 for configuring the protection zone. 52 Document No: C-61-00003-3 Figure 4-8 Front view of access Figure 4-9 Side view of access protection (For detection of body parts) For Safety distance calculation S= (K×(Tm+Ts)) + C where: S = Safety distance (mm) K = Approach speed 2000mm/s Tm = Maximum stopping/run-down time of the machine or system (s) Ts = Response time of UAM (s) C = Additional distance = 8 × (d − 14 ) d = Minimum detectable object width (mm) 53 Document No: C-61-00003-3 O = Additional width from edge of hazard source ≥ (2 × Z s ) − d d = Minimum detectable object width (mm) Zs= UAM’s tolerance distance (mm) In the access protection application, where the angle of the approach exceeds ±30º, Reference segments should be configured on each sides of reference boundary. For detection of body parts, minimum detectable width should be configured as 30mm. “Reference boundary monitoring” function should be used. Tolerance of the reference segment should be less than 100mm. UAM should be mounted in such a way that it is impossible to access the hazardous point. Use additional protective measures if necessary. When the S > 500mm, value for K can be replace with 1600mm/s instead of 2000mm/s. However, minimum value of S will be 500mm in such cases. 4.5 Area protection (Horizontal application Mobile) Fixed area UAM can be used for mobile applications such as AGV (Figure 4-10). It is installed on an AGV to detect objects while travelling along a fixed route. Warning signals in such application can be used for reducing the speed and stop the AGV. A maximum 32 area sets can be used to match the travel route of the AGV. Confirm the time and distance required for the AGV to stop completely when configuring the protection and warning zones. The safety distance for this application is shown in figure 4-11 and 4-12. Protection zone Warning zone 1 Warning zone 2 Figure 4-10 Example of area protection (Mobile) 54 Document No: C-61-00003-3 Figure 4-11 Top view of area protection (Mobile) Figure 4-12 Side view of area protection (Mobile) For Safety distance calculation: S = V × (Tm + Ts ) + Z b × L + Z s + Z g where: S = Safety distance (mm) V = Maximum approaching speed of AGV (mm/s) Tm = Maximum stopping/run-down time of the machine or system (s) Ts = Response time of UAM (s) Zb = Distance required for AGV to stop (mm) L= Brake wear coefficient Zs = UAM tolerance distance (mm) 55 Document No: C-61-00003-3 Zg = Additional of distance with the lack of ground clearance (mm) h = Ground clearance (mm) When using the UAM on an AGV, user should confirm the time and distance required for the AGV to stop completely as it will move forward during the response time of UAM. It is important to note that distance required to stop is not proportional to the speed, but proportional to the square of the speed. Further, sufficient ground clearance should be provided to prevent injuries, such as, hitting the toes. Figure 4-13 shows the relationship between ground clearance h and Zg. Figure 4-13 The relationship between Zg and h User should ensure that the width of unprotected area “a” is smaller than the minimum detectable width. When the distance “a” is greater than minimum detectable width, additional protective measures should be taken to prevent the penetration through this 56 unprotected area. UAM should not be mounted higher than 200mm to prevent the possibility of crawling beneath the detection plane. Detection plane should not be inclined as this could lead to the failure of UAM to detect an object with a diameter of 200mm. User should ensure that boundary or protective measures used are not inside the configured protected zone. It will be detected as obstacles causing the OSSD to remain in OFF-state. Document No: C-61-00003-3 4.6 Area protection (Mobile, Horizontal, Single Protection, Variable Area) For applications where AGV travels in a single direction, it is possible to switch to different areas at corners for effectively monitoring the obstacles at front (Figure 4-14). Warning zone 2 Warning zone1 Protection zone Left turn Straight Right turn Figure 4-14 one example of AGV scanning area at curve (Top view) 57 Document No: C-61-00003-3 4.7 Area protection (Mobile, Horizontal, Single Protection, Encoder Input) When incremental encoder is used, area can be switched depending on the speed of AGV (Figure 4-15). Warning zone 2 Warning zone 1 Protection zone High speed Medium speed Low speed Figure 4-15 Example of AGV’s scanning area depending on the speed (Top view) 4.8 Area protection (Mobile, Horizontal, 2 Units Interconnected, Variable Area) For AGVs travelling in both directions, it is possible to use 2 interconnected units of UAM, each mounted at front and back. Safety can be improved by switching each unit to monitor the area with appropriate size and shape based on the speed and direction of travel. Further, it is also possible to use incremental encoder in such systems for area switching. 58 Document No: C-61-00003-3 Protection zone Warning zone 1 Warning zone2 Figure 4-16 Example of AGV’s scanning area which can travel in both the direction (Top view) 4.9 Area protection (Mobile, Horizontal, 4 Units Interconnected, Variable Area) For AGVs travelling in all directions it is possible to use 4 interconnected units of UAMs mounted on each side of AGV. Safety can be improved by switching each unit to the area with appropriate size and shape based on the speed and direction of travel. Further, it is also possible to use incremental encoder in such systems for area switching. Protection zone Warning zone 1 Warning zone 2 Figure 4-17 Example of AGV’s scanning area which can travel in all the direction (Top view) 59 Document No: C-61-00003-3 4.10 Area protection (Mobile, Horizontal, Autonomous Navigation) UAM monitors both protection and warning zones and simultaneously transfers the measured data of the surrounding through the Ethernet to the main control unit of AGV. Supplied data can be used for autonomous route selection. For such systems, there is no need to install guidance means such as optical beacons or electromagnetic tapes on the floor. Refer to UAM-05LP communication protocol (C-64-00012) for the Ethernet communication protocol. Surrounding outline data Figure 4-18 Image of automatically operated AGV 4.11 Default Values When configuring the device, default settings will be set is depending on the type of application selected on the configuration software, UAM Project Designer. Table 4-1 shows the selected values. Area will not be configured to any default value when selecting the applications. Configure the appropriate area by calculating the safety distance or based on the risk assessment performed on the system. Perform pre-operation tests on UAM to verify the correctness of the selected parameters. 60 Document No: C-61-00003-3 Table 4-1 Default values for selected applications Applications General Access protection (Horizontal application Stationary) Access protection (Vertical application- whole body detection) Access protection (Vertical application Stationary) AGV Sensing Minimum detection width 70mm Active areas 1 Interlock Start/Restart Delay Setting - - Reference Monitoring (Tolerance) Off response time (Common to all areas) - 150ms 70mm 1 Manual/Auto 1s - 150ms 70mm 1 Manual/Auto 1s Used (100mm) 90ms 30mm 1 Manual/Auto 1s 70mm 32 - - Used (100mm) - 90ms 120ms *Check the settings for each function and verify that they match the system requirements. Modify the values if necessary. 61 Document No: C-61-00003-3 5. Installation Cautions during the installation of UAM are explained in this chapter. 5.1 Light interference UAM uses pulsed laser for object detection. Light sources in the surrounding could interfere with its operation leading to false detection. User should examine the surroundings environments before installing the UAM. Some of the light sources that could interfere with UAM are as below. Incandescent light Stroboscopic light Fluorescent light Flashing beacon Sunlight Infrared light sources In case the light source cannot be avoided during the operation, UAM should be installed with the light source located at ±5 degrees or more from the detection plane to prevent the interference (Figure 5.1). Figure 5-1 Installation to avoid light interference User should perform risk assessment for light interference in the working Avoid direct light such as stroboscopic, flashing beacon, fluorescent. 62 environment before the installation. Failing to comply with the above could lead to critical injury or death. User should verify detection capability before actual operation. Document No: C-61-00003-3 5.2 Mutual interference Cautions are required while using two or more units of UAM or identical products as pulsed laser signal from one another could lead to false detection. Figures below show the installation method for avoiding the mutual interference. a) Changing the height of installation Install at different heights to separate the mutual detection plane by 5 degrees or more. Figure 5-2 Opposite facing installation Figure 5-3 Parallel installation 63 Document No: C-61-00003-3 b) Changing the angle of installation Change the installation angle of UAM by 5 degrees or more from the mutual detection plane. Figure 5-4 Opposite facing installation Figure 5-5 Parallel installation C) Adding a shield between UAMs Add a shield between UAMs such that laser beam of one unit cannot reach the other to avoid the possible mutual interference. Figure 5-6 Opposite facing installation 64 Document No: C-61-00003-3 Figure 5-7 Parallel installation Shielding material should be opaque. 5.3 High reflective background Measured value will be longer than the actual distance of the object due to high reflective background leading to wrong OSSD output. When high reflective background cannot be avoided in the working environment, additional distance of 200mm is necessary while configuring the protection and warning zones (Figure 5-8). Refer to UAM’s specification for the required distance tolerance. * Additional distance : Required additional distance when operating UAM under high reflective background Figure 5-8 Additional distance in high reflective background 65 Document No: C-61-00003-3 Measured value will be longer than actual distance of the object if the background is highly reflective. Additional distance should be included when configuring the protection zone. High reflective background (Ex.: Mirror, corner cube reflector, reflective safety jacket, road reflector) should be avoided. Reflectance caused by these materials could lead to false detection in the protection zone. Verify the configured areas before actual operation. Failing to comply with the above could lead to critical injury or death. 5.4 Limited detection capability zone The limited detection capability zone is defined as a region between the optical window and start of the detection zone. The limited detection capability zone of the UAM is 90mm from the origin of UAM (Figure 5-9). Presence of object with low reflectance may not be detected in this zone. Figure 5-9 Limited detection capability zone 66 User should perform risk assessment for possibility of object penetration into the limited detection capability zone. Document No: C-61-00003-3 6. Wiring This chapter describes safety precaution when wiring the UAM. 6.1 Precautions During electric wiring make sure that all devices are disconnected from power supply. Switch off all the Do not exceed cable length stated in the specification of UAM. power supply during wiring. Confirm that power supply is OFF. 6.2 Power supply Make sure that power supply is within the range of DC 24V±10%. For battery operation, power supply should be within the range of DC 24V -30% / +20%. UAM could be damaged if rated output voltage exceeds this range. For safety, switch OFF the power supply during electrical wiring. Do not use cables longer than those mentioned in the specification of UAM. 6.3 Wire color and function Table 6-1 shows the color of each lead wire, signal name and function. It is recommended to use the shielded cable for wiring. Color Brown Blue Red Yellow Red/Black Yellow/Black Purple Gray White Pink Green Purple/Black Gray/Black White/Black Pink/Black Signal Table 6-1 Wire color and function + 24 DC 0V DC OSSD1 OSSD2 WARNING 1/ OSSD3 WARNING 2/ OSSD4 IN_A IN_B/ MUTING 3 IN_C/OVERRIDE1/ ENC1_A IN_D/ MUTING 1/ENC1_B IN_E/EDM1 Function Power Power Output Output Output Output Input Input Input Input Input IN_A IN_B/ MUTING4 IN_C/OVERRIDE2/ENC2_A Input IN_D/ Input MUTING2/ENC2_B Input Input Description Power Supply: DC 24V Power Supply: DC 0V Protection zone output 1 Protection zone output 2 Warning zone output 1/Protection zone output 3 Warning zone output 2/Protection zone output 4 Area switching Input A Area switching Input B / Muting input 3 Area switching Input C/Override input 1/ Encoder input 1_A Area switching Input D / Muting input 1/ Encoder input 1_B Area switching Input E /External device monitoring 1 Area switching Input A invert Area switching Input B invert / Muting input 4 Area switching Input C invert / Override input 2/Encoder input 2 A Area switching Input D invert / Muting input AWG 22 22 26 26 28 28 28 28 28 28 28 28 28 28 28 67 Document No: C-61-00003-3 Green/Black Yellow/Green Yellow/Blue Orange Orange/Black White/Blue (TP) White/Red (TP) Shield wire IN_E/EDM2 Input RESET 1 RESET 2 RES_REQ1/MUT_OUT1 RES_REQ 2/MUT_OUT 2 RS485+ RS485FG Input Input Output Output Communic ation Communic ation - 2/ Encoder input 2 B Area switching Input E invert / External device monitoring 2 Reset input 1 Reset input 2 RES_REQ1: Request output 1 MUT_OUT1:Muting state output 1 RES_REQ2: Request output2 MUT_OUT2:Muting state output2 Communication protocol RS485 28 28 28 Communication protocol RS485 28 Frame ground - 28 28 28 6.4 Wiring example a) Standard (With maximum 32 sets of area) Frame ground Figure 6-1 Wiring Example 1 68 Document No: C-61-00003-3 R1 and R2: External equipment (Safety relay, Electromagnetic contactor) S1: Interlock reset switch *1: Refer to section 3.5 for the detail on area switching. b) During EDM, muting and override function Frame ground Figure 6-2 Wiring Example 2 R1 and R2: External equipment (Safety relay, Electromagnetic contactor) S1:Interlock reset switch S2:Override switch M1 and M2:Muting switch 1 and 2 *1: Refer to section 3.5 for the detail on area switching. 69 Document No: C-61-00003-3 c) During area switching during encoder input Frame ground Figure 6-3 Wiring Example 3 R1 and R2: External equipment (Safety relay, Electromagnetic contactor) S1:Interlock reset switch *1: Refer to section 3.5 for the detail on area switching and section 3.6.4 for encoder input. 70 Document No: C-61-00003-3 d) During Master slave function when not using OSSD of slave Master Frame ground Slave1 R1 and R2: External equipment Slave2 (Safety relay, Electromagnetic contactor) S1:Interlock reset switch *1: Refer to section 3.5 for the detail on area switching. Slave3 Figure 6-4 Wiring Example 4 71 Document No: C-61-00003-3 e) During Master slave function when using OSSD of slave Master Frame ground Slave1 R1 – R8: External equipment (Safety relay, Electromagnetic contactor) Slave2 S1-S4:Interlock reset switch *1: Refer to section 3.5 for the detail on area switching. Slave3 Figure 6-5 Wiring Example 5 72 Document No: C-61-00003-3 6.5 Input/ Output circuit 6.5.1 OSSD/ Warning Output circuit OSSD/Warning output is output source type Figure 6-6 OSSD/WARNING Output circuit 6.5.2 Other output circuits RES_REQ1, RES_REQ2, MUT_OUT1, MUT_OUT2 outputs are PNP type. Figure 6-7 Output circuit 73 Document No: C-61-00003-3 6.5.3 Input circuit Figure 6-8 shows input circuit for Area input, EDM1, EDM2, RESET1, RESET2, MUTING 1, MUTING 2, MUTING 3, MUTING 4, OVERRIDE 1, and OVERRIDE 2 signals. Figure 6-8 74 Input circuit Document No: C-61-00003-3 7. Function configuration of UAM 7.1 About UAM Project Designer application UAM project designer is application software for UAM that is developed for the following functions. Protection and warning zone configuration Displaying the measurement data Function configuration Record and playback of measurement data Project data management (saving and opening the project data). Figures, illustrations, displays and indications in this manual may differ depending on user’s system or environment settings. 7.2 System requirements Item Interface PC Table 7-1 Minimum system required for UAM Project Designer Explanation USB 1.1/2.0 CPU Pentium® IV processor of 800MHz or above Hard disk 100MB minimum free space RAM 256MB or more Media Drive CD-ROM driver Microsoft® Windows® XP 32bit (SP3 or above) Compatible OS Display Microsoft® Windows® 7 32/64bit Microsoft® 32/64bit Microsoft® Windows® 8 Windows® 8.1 Microsoft® Windows® 10 32/64bit 32/64bit High color (16bit color) or above , 800×600 dot or above Operation cannot be guaranteed for the following system environment. OS other than mentioned above. Self-assembled PC NEC PC98 series and its compatible device. Multi boot environment Multi monitor environment Upgraded OS from the standard OS 75 Document No: C-61-00003-3 Even if the system requirements are fulfilled, operation is not guaranteed in all Read the UAM user’s manual before configuration. User’s manual can be opened PCs. from the help menu of UAM Project Designer. Cover the USB connector and SD card slot with protective cap when UAM is operating. Make sure that mist or dust does not enter the device. Do not use the USB cable of mobile chargers. It is recommended to use a standard USB cable and avoid the winding type. 7.3 Installatiion of UAM Project Designer a) Insert the CD into the CD-ROM drive. c) Follow the instructions to complete the installation. b) Click “UAM Project Designer_*.*_installer.exe. Log in as “Administrator” to authorize the installation of the UAM Project Installation cannot proceed if PC is not running in “Administrator” mode. Designer. UAM project designer is installed at “C:╲Program Files Hokuyo╲UAM Project Designer” by default. To install in different folder, change this location during the installation process. 7.3.1 Uninstallation UAM Project Designer Process to uninstall the UAM Project Designer is as shown below. a) Select all programs from the start menu. b) Select “Uninstall UAM Project Designer” in the “UAM Project Designer” folder. c) When “Are you sure you want to completely remove UAM Project Designer and all of its related d) components?” message appears, click [Yes] to uninstall the program from the PC. Click [OK] when uninstalling process is complete. Restarting the PC is recommended. Following is the alternative method to uninstall the application, a) Select the “Control Panel” in the start menu. c) Select “UAM Project Designer” and click [Delete]. b) d) 76 Click the “Uninstall Programs”. When “Ready to uninstall UAM Project Designer” appears, click [Yes] to uninstall the program from the PC. Document No: C-61-00003-3 e) Click [OK] when uninstalling process is complete. Restarting the PC is recommended. 7.4 Device driver installation 7.4.1 Installing the driver in Windows 8 In Windows 8, permission setup is required before installing the USB driver. Caution: This step is not required for Windows 7. Proceed to section 7.4.2 for such OS. This step is not required for Windows XP. Proceed to section 7.4.3 for such OS. This step is not required for Windows 10. Proceed to step 7.4.4 for such OS. a) Display the side menu by moving the mouse cursor to the top right or bottom right corner or click Start Menu + “C key” and click on the “Setting”. When using a tablet, swipe from the right edge of the screen towards the center. b) Figure 7-1 Windows 8 Start screen On the setting screen click the “Change PC setting” located at the bottom. Figure 7-2 Sub menu of start screen 77 Document No: C-61-00003-3 c) On the PC setting screen, click the “General” and then “Restart Now” of “Advanced start-up” on the list. Figure 7-3 PC Setting screen d) Wait for the system to restart. e) On the option selection screen, click the “Troubleshooting” → “Detailed Options” → “Startup setting” 78 in order. Document No: C-61-00003-3 Figure 7-4 Option selection screen Figure 7-5 Startup setting screen f) g) Click restart and wait for a while. When startup setting is displayed, press F7 or 7. After completing the setup, follow the process described in section 7.4.2 to install the driver. To view the device manager used in the process, right click the mouse button on the empty start window panel and click on the “all applications” and click on the “device manager”. Start from Step 4 (page 78) of installation process for Windows7 described in section 7.4.2 to complete the driver installation. 7.4.2 Installing the driver in Windows 7 It is required to install USB driver when UAM is connected first time to USB port of a PC. Follow the steps described below to complete the driver installation before running UAM Configurator application on Windows7 operating system. Step 1: Connect UAM to USB port of the PC. Following error message will appear on the screen. Figure 7-6 79 Document No: C-61-00003-3 Step 2: From windows start menu click [Computer]. Figure 7-7 Step 3: Click [System properties] on the menu. Figure 7-8 Step 4: Click [Device Manager] button. Figure 7-9 80 Document No: C-61-00003-3 Step 5: [URG-Series USB Driver] will be listed on [Other devices]. Right click on the [URG-Series USB Driver] and click [Update Driver Software]. Figure 7-10 Step 6: Select [Browse my computer for driver software] when following message appears. Figure 7-11 81 Document No: C-61-00003-3 Step 7: Insert installation CD on the PC. Click [Browse] button to select “Driver” folder in the CD and click [Next] button. Figure 7-12 Step 8: Select [Install this driver software anyway] if following security message appears during installation. Figure 7-13 82 Document No: C-61-00003-3 Step 9: Installation is complete when following message appears on the screen Figure 7-14 Step 10: Open device manager and confirm the presence of [URG Series USB Device Driver] listed under [Ports (Com & LPT)] Figure 7-15 83 Document No: C-61-00003-3 7.4.3 Installing the driver in Windows XP This section explains the USB driver installation method in Windows XP. URG series USB driver is used by UAM. Follow the steps below to install the driver. a) Connect the UAM to PC’s USB port. When PC detects the new hardware open the “Found b) Select “Install from a list or specific location (Advanced)”. Insert the CD and click [Next>] New Hardware Wizard” c) Select “Search for the best driver in these locations”. Select “Include this location in the search”, and d) Select the “Driver” folder and click [OK] e) click [Browse] Click [Next>] f) The Wizard starts searching for the driver and dialogue box is shown. h) After clicking [Finish], the dialogue appears indicating new hardware is successfully installed. g) Windows starts installing the UAM driver. To confirm the successful installation go to computer’s device manager and expand the “Ports (COM and LPT)” list. “URG Series USB Device Driver” should appear as one of the COM ports. 7.4.4 Installing the driver in Windows 10 This section explains the USB driver installation method in Windows 10. UAM can be connected with the pre installed USB serial device driver in Windows 10. Therefore, installing the driver provided in the package (URG Series USB Device Driver) is not necessary. Follow the steps before to install the windows USB serial device driver. Switch on the power supply to UAM and connect it with USB cable to Windows 10 PC. OS will automatically detect the device and install the USB serial device driver. To verify the installation, open the device manager, open the lists on “Ports (Com & LPT)” and look for “USB Serial Device (ComXX)” (Figure 7-16). Use this com port number when connecting with UAM Project Designer. 84 Document No: C-61-00003-3 Figure 7-16 USB Driver in Windows 10 7.5 Starting the UAM Project Designer * Explanation of this section is based on Microsoft Windows XP. Although the display may differ slightly in the other OS, same operation can be performed. a) Supply the Power to the sensor. Connect USB cable of the sensor to the computer. b) Click “ Start Menu” → “All Programs” → and click “UAM Project Designer”. c) “UAM Project Designer” application will be activated. 7.5.1 Startup Main window a) Main window as shown in figure 7-17 will be displayed when UAM project designer starts. Figure 7-17 Main window 85 Document No: C-61-00003-3 b) Select the method to operate UAM. Method Create Open Connect Table 7-2 Operating Method Description Checks the firmware version and creates a new project file for UAM. Opens an existing project file. Establish communication between PC and sensor. 7.5.2 Create new configuration When new is selected, a list of application examples as shown in Figure 7-18 will be displayed. Refer to section 4 for the details on these applications and section 4.11 for the default setting values selected by the application. Window as shown in Figure 7-19 will appear when any one of these applications are selected. Enter the necessary information such as product identity, user name and click function to continue the setting. Figure 7-18 Application selection window To change the IP address of UAM, enter the value in the Ethernet information. Figure 7-19 New configuration window 86 Document No: C-61-00003-3 7.5.3 Open configuration file When the open is selected, a window as shown in figure 7-20 will be displayed. Select the previously saved project, click open to read the settings. Modify the settings if required. Confirm all the settings and proceed to transmit to transfer the configuration to UAM. 7.5.4 Connect to UAM Figure 7-20 Selection of project file When Connect button is selected, a window as shown in figure7-21 is displayed indicating the information are being read from UAM. When the settings are successfully read, UAM project designer will switch to monitor mode. Figure 7-21 Connecting with UAM 87 Document No: C-61-00003-3 7.6 Components of UAM Project Designer Figure 7-22 shows the name of each component on the main window. Menu bar Tool bar Sub panel Status bar Main window Figure 7-22 UAM Project Designer components 88 Document No: C-61-00003-3 7.7 Menu bar This section explains the functions of all items in the menu bar. Function can be executed by either clicking the respective items or by the short-cut key. When UAM is not connected, some items are in gray and cannot be clicked 7.7.1 File This menu is used for creating and saving the project file and closing the application. When file is clicked, items as shown in the figure 7-23 will be displayed. Table 7-3 displays the details of each item. Figure 7-23 File menu Item New Short-cut Key Ctrl+N Save Ctrl+S Open Ctrl+O Save As Ctrl+Shift+S Quit Ctrl+Q Table 7-3 File menu Function Create a new configuration file for UAM Open an existing configurations file Save the current project file Save the current project file after naming Close the UAM Project Designer 7.7.2 Edit This menu is used for editing the area. When edit is clicked, items as shown in the Figure 7-24 will be displayed. Table 7-4 displays the details of each item. Figure 7-24 Edit 89 Document No: C-61-00003-3 Table 7-4 Edit Item Undo Short-cut Key Ctrl+Z Copy Ctrl+C Redo Ctrl+Y Cut Ctrl+X Delete Del Copy single area. Cut single selected area. Delete the original area. Paste the selected area in other area. Ctrl+Del Delete all It will undo the previous operation. It will redo the last operation. Ctrl+V Paste Function Delete the single selected zone. Delete all the selected area. 7.7.3 Mode This menu is used for changing the mode of the UAM. Items in the menu are shown in Figure 7-25. Function of each mode as shown in the Table 7-5. Figure 7-25 Mode Item Configuration mode Monitor mode Report Table 7-5 Mode Function Configure the UAM settings Monitor the UAM operation. View UAM setting and error information 7.7.4 Connection When connection is clicked, items as shown in the Figure 7-26 will be displayed. Table 7-6 shows the details of each item. When UAM is not connected these items are in gray and cannot be selected. Figure 7-26 Connection 90 Document No: C-61-00003-3 Table 7-6 Connection Item Short-cut key Connect Disconnect Function ― Connects to UAM ― Disconnects UAM 7.7.5 Option When option is clicked, items as shown in the Figure 7-27 will be displayed. Table 7-7 shows the details of each item. When UAM is not connected some items are in gray and cannot be selected. Figure 7-27 Option Table 7-7 Option Item Short-cut key Wire Connection Ctrl+W Initialization Change Password Function Wire color and function assignment ― Clear UAM’S configurations to default ― Change to new 8-digit numeric password 7.7.6 Language This menu is used for changing the application language to English or Japanese. Items in the menu are shown in the Figure 7-28. Table 7-8 shows the details of each item. Figure 7-28 Language Item 日本語 English Table 7-8 Language Function Displays in Japanese language Displays in English language 91 Document No: C-61-00003-3 7.7.7 Help When help is clicked, items as shown in the Figure 7-29 will be displayed. Table 7-9 shows the details of each item. Figure 7-29 Help Manual Item XML file format About the application 92 Short-cut key Table 7-9 Help Function Ctrl+M Displays the user manual Ctrl+A Displays the version details of UAM Project Designer - Displays format details of XML file Document No: C-61-00003-3 7.8 Tool bar Frequently used functions are listed on the tool bar. Details of the item are shown in table 7-10. When UAM is not connected some items are displayed in gray and cannot be selected Table 7-10 Tool bar Icon Function Creates a new configuration file for UAM Opens a saved file. Saves the project file. Displays the port number connected to UAM. Rescan the USB port Establish connection between the sensor and UAM Project Designer. Disconnect sensor with UAM Project Designer. Sensor information 93 Document No: C-61-00003-3 7.9 Subpanel This subpanel is used for switching the UAM modes (Configuration, Monitor and Report). When items cannot be used they are displayed in gray. 7.9.1 Configuration tab There are 6 tabs under the configuration main tab (Load from SD card, General, Function, Area, Confirm and Save to SD card). Users can configure UAM by sequentially selecting these tabs. A) Load settings User can read the settings from UAM or SD card. Loading the settings from UAM is possible only if it is connected with the application. If it is not connected SD card selection window will appear. Select the SD card location to load the settings. B) General User can set the product identity, user name and IP address of UAM. Figure 7-30 General 94 Document No: C-61-00003-3 Tab General Item Table 7-11 General Product identity Enter ID for UAM (Size limit : 64 characters) IP address Set the IP address User name Enter User name (Size limit : 50 characters) Subnet mask Set subnet mask address Default gateway C) Description Set the default gateway address Functions UAM functions and related parameters can be selected for configuration. See Table 7-12 for details. Setting becomes valid when the function is checked displaying the configurable parameters. Sensing is the basic setting of the sensor therefore it has no check box. Figure 7-31 Function Depending on the selected function, active area count and cable pin assignment are automatically changed. For functions that cannot be used simultaneously, selection of one will disable the other changing its color to gray. If selecting a function affects the other, its background is changed to yellow. Confirm the setting of these functions and make corrections if necessary. Table 7-12 Function 95 Document No: C-61-00003-3 Tab Item Sensing EDM Interlock Reference monitor Function Muting Area sequence*3 Master Slave Encoder Input 96 Description Check to enable the sensing function Min detection width*1 (mm) 30, 40, 50, 70, 150 Active areas*2: Area 1 to Area 32 Area input delay :30ms (Default), 120ms, 270ms, 1s, 2s Operation mode : Protection 1 + Warning 1/2, Protection 1, 2 Laser off mode: Disable (Default), Enable 7-Segment display upside down configuration: Disable (Default), Enable Check to enable the EDM function On delay(ms): 90 (Default), 120, 300 Off delay(ms): 300 (Default), 330, 360 * In dual protection mode, EDM1 and EDM2 can be configured independently. Check to enable the Interlock function Start/Restart mode: Manual/Automatic, Manual/Manual Delay(s): 1(Default) to 6 * In dual protection mode, interlock can be independently configured for protection zone 1 and protection zone 2. Check to enable the Reference monitor function Tolerance(mm): 100 (Default) to 10000 Response time : 1s or Operating area response time Check to enable the Muting function Muting input sequence: Protection zone 1: Muting 1 Muting 2 (Default), Muting 2 Muting 1 Protection zone 2: Muting 3 Muting 4 (Default), Muting 4 Muting 3Time interval between inputs(s): 1(Default), 3, 5, 10 Max. muting period(min): 1(Default), 6, 12 and Unlimited Max. override period(min): 1(Default), 6,12 * In dual protection mode, muting can be independently configured for protection zone 1 and protection zone 2. Check to enable the Area sequence function The check box of the area sequence possible area will be valid The check box for all area will be valid Check to enable Master Slave function Current device*4: Master, (Default) Slave1, Slave2, Slave3 Slave count: 1 (Default) to 3 (For Master only) Use own OSSD outputs (For slave only) Check to enable the Encoder Input function Error tolerance: 0 to 80 % Encoder pulse 1: 50 to 1000 (count/cm) Encoder pulse 2: 50 to 1000 (count/cm) Select patterns: Each pattern can be selected from Not Use, Use as Static input and Use as Encoder input. Document No: C-61-00003-3 Detailed area setting for each pattern. For the encoder input set speed division count and area for each speed range. It is not possible to select same area for two different speeds. For static input, select the area and enable or disable speed monitoring. If speed monitoring is enabled it is necessary to provide the speed range. *1: The minimum width of detectable objects. Detection is not possible if configured width is more than the object intended to be detected. Default value of minimum width changes depending on the type of selected application. Refer to section 4.11 for the selected values. *2: Set the number of areas to be used. Area count depends on the selected function and adjusted automatically. Default value of active areas changes depending on the type of selected application. Refer to section 4.11 for the selected values. *3: For each area, specify one or more area during area sequence. *4: An error will occur if the UAM with same ID is connected to the currently operating master slave system. 97 Document No: C-61-00003-3 D) Area User can configure and edit area shapes. Details of each component are explained below. ⑫ ② ⑪ ④ ⑥ ① ⑨ ⑤ ⑦ ③ ⑩ ⑧ Figure 7-32 Area configuration tab <Area> 1 Area Preview ○ It displays the shape of each area. It is possible to edit the area when the background of the area preview is green. The area which is possible to edit is displayed in the area screen. Number on the left of area preview represents the area number. While changing area setting, the line color will change to green. <Control> ②Area Comment Brief explanation of each area can be entered (size limit is 64 characters). ③Response Time (ON/OFF) Response time of each area can be set. 4 Zone Selection ○ Configuration of respective zone is possible when it is selected. 5 Point coordinate ○ Displays the coordinates of configured points in the zone. They can be also edited directly. 6 Area Display ○ 98 Document No: C-61-00003-3 Shapes of all the areas are displayed. 7 Mouse position ○ If the cursor is placed on the configured area, sensor coordinate represented by the mouse pointer is displayed. Table 7-13 explains in detail. 8 Zoom In, Zoom Out tool ○ Adjust the area display screen ratio. Table 7-14 explains each icon. 9 Drawing tools bar ○ Tool icons for configuring the area shape. Table 7-15 explains each icon. ⑩ Tool for rotating and reversing the display Tool icon to rotate and reverse the area and measurement data ⑪ Scan skip count Scan skip count can be individually set for each area. (Refer to section 3.19 Scan Skip Function) ⑫ XML File Tool There is an icon to import and export the XML file containing the area information. Icon details are explained in Table 7-17. Display X (mm) Y (mm) Radius (mm) Angle (deg) Step Icon Table 7-13 Display of mouse information Description Displays the mouse position of x -coordinates. Displays the mouse position of y -coordinates. Displays the distance from the origin to the position of the mouse. Displays the distance from the smallest angle to the position of mouse. Displays the step value of mouse position. Table 7-14 Display adjust icons Function Zoom out the main view screen. Same operation can be done by scrolling mouse down. Move the cursor left for zoom out and right for zoom in. Zoom in the main view screen. Same operation can be done by scrolling mouse up. Reset the view to fit the window. 99 Document No: C-61-00003-3 Icon Table 7-15 Drawing assistance icons Function Move the configured area When line segment is drawn by moving the mouse, a triangular shape is drawn by connecting the two points of the line and the origin. When coordinates of start and end points of a line are specified numerically, a triangular shape is drawn by connecting these points with the origin. When multiple points are selected with mouse click, a polygon is generated by connecting these lines and the origin When coordinates of multiple points are specified, a polygon is generated by connecting these lines and the origin. When square shape is drawn by moving the mouse, a shape connecting its four edges and the origin is drawn. When four coordinates of square shape are numerically specified, a shape connecting these points and the origin is drawn When circular shape is drawn by moving the mouse, a shape connecting the arc of the circle with the origin is drawn. When center, radius and starting and end point of the arc are numerically specified, a shape connecting the arc of the circle with the origin is drawn. Specified shape is added to the area. Specified shape is removed from the area. Configure the zone by automatic teaching function Copy the selected area Cut the selected area Paste the area previously copied or cut. Delete the selected area. 100 Document No: C-61-00003-3 Table 7-16 Rotate and reverse icon Icon Function It will undo the previous operation It will redo the last operation Rotate the area and measurement data display window Reverse the area and measurement data display (left to right or right to left) Icon Table 7-17 XML file icon Function Imports area details from XML file (Check the help menu for details on XML file format) Exports area details to XML file. 101 Document No: C-61-00003-3 E) Confirm After completing all the configurations, they can be reviewed by clicking the confirm button followed by the steps shown in Figure 7-33(a) to (c). Return back to the respective tab if correction is necessary. Click the “Transmit to sensor” button if configuration has no error to write it into UAM if it is connected or “Save to SD card” button to save the setting file into the SD card memory when UAM is not connected. Figure 7-33(a) General 102 Document No: C-61-00003-3 Figure 7-33(b) Function Figure7- 33(c) Area 103 Document No: C-61-00003-3 F) Transmit to sensor/ Save to SD card Click “Transmit to sensor” button if error is not found during confirmation to transmit the configuration to the UAM. If device is not connected, click “Save to SD card” button to save the setting file into the SD card memory. Figure 7-34 Transmit window Depending upon the computer’s performance it may take few minutes to transfer the configuration. When transferring process is completed, UAM will restart automatically. 104 Document No: C-61-00003-3 7.9.2 Monitor tab User can monitor the detection state of the UAM by selecting the monitor tab. Figure 7-35. Monitor tab 7.9.3 Report tab Report tab is only functional when the UAM is connected to the application. There are 3 types of reports: Project report, Error report and Detection Log report. Project report includes the UAM’s configurations. Error report includes error recorded during the operation and past errors. Detection Log reports displays the history of object detected in the protection zone. For detail on report tab items refer to Table 7-18. User can save reports in PDF format by clicking the [Output PDF] button. When clear button is clicked all the records are deleted from the sensor. When refresh button is clicked latest information are updated from the sensor. 105 Document No: C-61-00003-3 Figure 7-36(a) Project report tab Figure 7-36(b) Error report tab 106 Document No: C-61-00003-3 Figure 7-36(c) Detection log report tab Report Project Error Detection log Table 7-18 Report display items Items show in report Product identity User name Date Sensor information Ethernet information Sensing Operation mode EDM Interlock Reference monitor Muting Area sequence Encoder input Static area input Encoder area input Master salve Area information Error report includes error recorded during operation. Detection status during the operation (Area, Minimum distance, steps, time stamp) * Report is in PDF format. To view the report, Adobe Reader® or any equivalent application software is required. Free version of Adobe Reader® can be downloaded from the website: http://www.adobe.com. 107 Document No: C-61-00003-3 7.10 Status bar This section displays the model, serial number, firmware version of the connected sensor. Icons on the right show connection state. Table 7-19 explains the meaning of each icon. Table 7-19 Status bar icon Icon Description Indicates the connected state with UAM. Indicates the disconnected state with UAM. a) 7.11 Connecting UAM with PC Supply the power to UAM and connect with PC through USB cable. b) When connection is established application will automatically detect the UAM and displays its COM c) Click connect device d) e) port. If it is not displayed, click rescan section 7.12). icon on the tool bar and enter the password when dialog appears (refer to Connection status is shown on the information tab. When UAM is successfully connected, icon changes to connected state. When the UAM is disconnected, icon changes to disconnected 108 icon on the toolbar to refresh the COM port. state. Do not use the USB hub. When UAM is not detected even if it is connected to the PC, click the port refresh button. When an additional UAM is connected on the same PC, click the port refresh button. Document No: C-61-00003-3 7.12 Password Configuration of UAM is password protected for preventing unauthorized access. User should enter the password before proceeding to configuration screen. When the window as shown in the figure 7-37 is displayed, enter the password and click ok. Default password is 12345678. Figure 7-37 Password 7.12.1 Changing the password User can change the password by performing the following steps: Click the Options on the menu bar. Window as shown in figure 7-38 will be displayed. Click the Change Password. Enter the new password and retype the new password for confirmation. The new password should consist of 8 numerical digits. Figure 7-38 Password change Click OK to complete the process of changing the password. 109 Document No: C-61-00003-3 7.12.2 Reclaim the forgotten password When the password is forgotten, follow the steps below to reclaim the password. a) Click the File of the menu bar. b) Click the Save As or press Ctrl + S and save the project at a preferred location. Project will be saved in the file [*****.huc]. c) Send this file [****.huc] file to the nearest office or representative listed on this manual to reclaim the forgotten password. 7.13 Configuration mode Click on the configuration tab to configure the setting of UAM. The configuration of UAM is password protected to prevent the unauthorized access. User is required to log-in with the password to proceed with the configuration. Refer to chapter 7.12 for details on password. Follow the steps below for configuration. a) Confirm that UAM and PC is connected (refer to section 7.11). Connect it if it is not. Even if UAM is not connected, user can configure the settings but cannot the transfer them to UAM. b) Click the “Configuration” tab or on the menu click “Mode” and select “Configuration” c) Enter the product identity and user name in the General configuration tab, Enter the value in the Ethernet information to change the IP setting. This information is also shown on UAM Project Designer’s report. Refer to chapter 7.9.3 for details on report display. Figure 7-39 General 110 OSSD remains in OFF state when UAM is in configuration mode Document No: C-61-00003-3 7.14 Function configuration User can configure various functions of the UAM through UAM project designer. Click on the [Function] tab to display the list of configurable functions (Figure 7-40). Put a check mark to activate the corresponding function (refer to section 7.9.1 for detail). List of configurable functions are shown below. There are some functions which cannot be used simultaneously *1. In such case, if one function is selected the other will be displayed in gray and cannot be selected. Also, maximum configurable area will change depending on the selected function. Confirm the pin assignment setting as it automatically changes according to the selected function. Sensing *2 Interlock EDM Reference Monitor Muting Area Sequence Master Slave Encoder Input Figure 7-40 Function information *1: Muting and encoder, Muting and Interlock, Muting and Master slave functions cannot be configured simultaneously. Encoder input cannot be configured when dual protection mode is selected. *2: Sensing is the basic setting of the sensor therefore there is no check box. 111 Document No: C-61-00003-3 7.15 Area configuration When Area tab is clicked, area configuration screen will be displayed as shown in figure 7-41. There exist two types of regions, one where configuration of protection and warning zones are possible and the other where it is not. Range shown in the white represents the region where it is possible to configure the protection zone. Range shown in the light gray is the region where configuration of warning zone is possible. Range shown in the dark gray (beyond 20m from the origin) shows the region where both protection and warning zones cannot be configured. It is possible to configure warning zone inside the protection zone configurable region. Range of protection zone depends on the minimum detection width and changes automatically when it is selected on the sensing setting panel. Configure the number of protection and warning zones activated in the sensing panel. Click “Area” button to switch to area configuration panel. Figure 7-41 Area configuration widow Select the area number from area preview panel and click the indented zone among Warning1, Warnign2 and Protection for configuration. Buttons for configuring the Muting and Reference monitoring zone will be displayed when the corresponding functions are enabled. Reference area preview marked by “REF” is visible when reference function is enabled. 112 Document No: C-61-00003-3 7.15.1 Area configuration by drawing tools Zones can be configured using the drawing tools on the UAM project designer. Refer to Table 7-15 for the details. Click on the Add button. Select the drawing shape. Move the cursor inside the setting possible region and draw the shape by drag and drop operation. While drawing it is possible to switch the shapes to draw areas with combination of shapes. Figure 7-42 (a) shows an example of protection zone set by the selecting the line Figure 7-42 (b) shows an example of warning zone1 set by the selecting the circle When a straight line is drawn from point 1→ point 2, a 1 triangular shape is formed by 2 connecting these two lines with origin. Coordinates of point 1 and point 2 are also displayed. Figure 7-42 (a) Zone configuration example 1 When mouse is dragged from point 1 → point 2, a circular shape with origin at point1 is generated. Circular shape cannot be formed if point is dragged beyond the 1 2 allowed region. Coordinates of each point are also displayed on the coordinate panel. Points are displayed at every 2.5°. Figure 7-42 (b) Zone configuration example 2 113 Document No: C-61-00003-3 Coordinates of configured points where the numeric values are shown can be edited directly by double clicking on the cell. It is also possible to switch between XY coordinates and polar coordinates. Further, a new point can be added by clicking on the + button on the Pt. column. * Use backspace key to delete a single coordinate point on the display panel. . Figure 7-43 Coordinate example To delete the parts of the configured zone, click the delete button , then drag-drop the cursor to For configuring the other zones, select the respective zone and repeat the above steps. specify the zone to delete. Confirm that each zone is configured correctly. If overlapping of shapes disturbs in creating or confirming the zone, visibility can be toggled by clicking the button. ← Invisible ← Visible ← Visible Figure 7-44 Switching between visible and invisible mode 114 Document No: C-61-00003-3 7.15.2 Area configuration by teaching function Automatic zone configuration by referring the boundary can be done by using the UAM’s Teaching function. This function is useful when user needs to configure complex zone or would like to reduce the time for zone configuration. Steps below show the configuration procedures using the teaching function. Ensure the UAM is connected with the PC. Enter the offset to be applied between the zone and the background (Max offset can be up to maximum Click the “Start” button (Figure 7-45) to start recording the background data. Recording will continue Click on the Teaching button. measurement distance). until the stop button is clicked Further, to use all sensor measurement points for the teaching function, check the [Show all points] and press [Start] button. Figure 7-45 Teaching setting 115 Document No: C-61-00003-3 Figure 7-46 Area configured by teaching When the stop button is clicked, an area is generated by the smallest data recorded. Configured area will resemble the UAM’s background. (Figure 7-46). When configuring the protection zone, if the background is not within the maximum detection distance it is set to maximum detection distance of UAM. In case of warning area, if there is no background within 20m from UAM it will be set to 20m. After the area is created automatically it can be edited using the drawing tools. It is also possible to specify the region for generating the area by teaching function. Use the area tools for this purpose. If specified region does not have any background, area will be generated at the maximum distance of the specified region. While using the teaching function, user should confirm that the configured zone Distance from area to the background should be in the range of 100mm to 700mm. 116 meets the safety requirement. If the distance exceeds the above mentioned range, there may be unprotected hazardous area that could lead to critical injury or death. Document No: C-61-00003-3 7.15.3 Muting configuration Muting function temporary suspends the safety functions of UAM when required conditions are fulfilled. Follow the steps below to configure muting function. Confirm that muting function is enabled in the function tab. Before configuring the muting zone it is necessary to configure the protection zone. Configure the protection zone if it is not yet configured. When muting button is clicked, muting configuration screen is displayed. Drag and drop the mouse over the protection zone to configure the muting region inside it. Protection zone is displayed in red and the muting region is displayed in pink. Figure 7-47 and 7-48 shows an example of the muting zone configuration. Region in pink represents the muting zone. Confirm that the muting configuration is correct. Protection zone Muting zone 1 2 Figure 7-47 Muting zone configuration example 1 Muting zone configuration example as straight line is drawn from point 1 to point 2 117 Document No: C-61-00003-3 Protection zone Muting zone 1 2 Figure 7-48 Muting zone configuration example 2 Muting zone configuration example as square is drawn from point 1 to point 2 7.15.4 Reference region configuration Follow the steps below to configure reference region. Ensure the UAM is firmly mounted at its location. Click the Function tab and enable the Reference Monitor function and enter the required tolerance 118 Ensure the connection between the UAM and PC. distance (default 100mm). Click the Area tab. Main screen displays the configuration for reference region (Figure 7-49). First area on the preview Configure the reference region by using the drawing tools. Move the cursor on the drawing panel indicated by “REF” represents the reference area. and drag and drop to configure the reference. Monitoring region is displayed in green Document No: C-61-00003-3 Figure 7-49 Reference region configuration example For example, to monitor the sensor’s displacement by referring the background, choose the line drawing tool and draw a line segment over the background by mouse drag and drop. Reference region with the ±tolerance is generated on that location (Figure 7-49). 7.16 Transmit configurations to UAM When all the configurations are complete, click “Confirm” button to verify the configuration. On the confirm screen, check general, function and area settings in order. If any correction is required, return to related tab and reconfigure the setting. On the area confirm screen, click each area preview to confirm all areas. Transmission is prevented until the green line appears on all the area preview items. When confirmation is complete, connect the application with UAM if it is not connected and click “Transmit to sensor” to transmit the configuration. In the disconnected state the configuration can be saved into SD card memory by clicking on the “Save to SD card” button. 119 Document No: C-61-00003-3 Figure 7-50 Confirm monitor example When transmit button is clicked verification window appears (Figure 7-51). Click yes to transfer the configuration to UAM Figure 7-51 Reference monitor configuration example It may take few minutes to transfer the settings to UAM. When transfer is completed UAM will restart automatically. UAM Project Designer will return to start up panel. Click connect button to run the UAM in monitor mode and verify the operation. 120 Do not insert SD card while writing the configuration to UAM through USB connection. It may cause configuration failure. Document No: C-61-00003-3 7.17 Save project file Configured functions and area can be saved into a file as a project. Follow the steps below to save the project file. a) Click File from the menu bar. b) Click Save As. (Figure 7-52) Figure 7-52 Save project file c) Enter a file name and click Save button. Change the location of the file if necessary. (Figure 7-53) Figure 7-53 Save project file 121 Document No: C-61-00003-3 7.18 Read configuration from UAM User can check the current settings or confirm the configurations of the UAM by performing the following steps. a) b) Confirm the UAM and UAM Project Designer is connected. Select Load settings on the sub panel window. Progress panel will appear (Figure 7-54) showing the state. If this button is clicked without connecting the UAM a dialog box will appear to read settings from the SD card (refer to section 7.9.1). Figure7-54 Reading the configuration of UAM c) d) When reading is complete panel will disappear. Confirm the General, Function and Area settings. Modify the settings if necessary and click transmit to write the configuration to UAM. 7.19 Open project file User can open UAM project file by performing the following steps. a) Click File from the menu bar. c) Dialog box will appear (Figure 7-55). Select the project file [*****.hucx] to open. b) d) 122 Click Open Application reads the contents of project. Confirm the General, Function and Area settings. Modify the settings if necessary and click transmit button to write the configuration to UAM. Document No: C-61-00003-3 Figure 7-55 Save project file 7.20 Recording the UAM data Follow the steps below for data recording. a) Connect UAM with UAM Project Designer. c) Click the recorder button. b) Click the monitor button on sub panel. Application will switch to monitor mode. Figure 7-56 Recorder button d) Data recording window will appear. 123 Document No: C-61-00003-3 Enter the number of scans in the scan limit field (Figure 7-57) and click the record button. Application will automatically create the file click save. Change the file name and folder if necessary. Data recording will start and stops automatically when the specified scan count is completed. Click the stop button to terminate the recording before reaching the scan count. Record button Stop button Figure 7-57 Data logging window 7.21 Replay the log data Follow the steps below for re-playing the log data. 1 Confirm that UAM is disconnected with UAM Project Designer. Check disconnect button if is 2 Click “Monitor” button of sub panel and switch to monitor mode. 3 connected. Click player button. Figure 7-58 Log player window 1 124 Document No: C-61-00003-3 4 Select the log data file for re-playing (Figure 7-59). Figure 7-59 Log player window 2 Click the open icon to choose the file for re-playing and click the play log data. Move the slider bar to the desired position to view the specific scan data. icon to start viewing the Control icons are explained in Table 7-20. Icon Name Table 7-20 Control button Description Open Open and select the log data which you want to play. First Moves to the initial position of log data. Play Starts playing the log data. Pause Pause/ Stops the log data for a while. Stop Stops the log data. Last Moves to the end of log data. 125 Document No: C-61-00003-3 7.22 Save settings to SD card Configuration data can be saved in the SD card which in turn can be used for directly configuring the UAM without connecting it to the PC. <Steps to save> a) Configure a project in the UAM Project Designer and click confirm button when it is complete. b) In the confirmation tab, check the general, function and area settings in order. c) Disconnect UAM if it is connected with the application d) Click the “Save to SD card” button to switch to the SD card setting tab. e) In the SD card setting tab (Figure 7-60), enter the 7 digit serial number and the passwords of all the UAMs intended to be configured with the settings on the SD card. To prevent the change of IP address of the UAM, check the “Exclude IP address setting” on the tab. This will retain the original IP address of all the UAM. * It is possible to copy and paste the serial numbers with n-rows and 2 columns from a text file. f) Verify that SD card is inserted into the PC slot and click “Save” button. Save dialog box as shown in Figure 7-61 will appear. g) Select the SD card and click on the “Select Folder” button. h) Dialog box as shown in Figure 7-62 will appear. Click OK to complete the save. i) Remove the SD card from its slot. Figure 7-60 SD Card setting screen 126 Document No: C-61-00003-3 Figure 7-61 SD Card selection screen Figure 7-62 Transmission complete window 7.23 UAM configuration through SD card Configuration from the SD card is possible for the devices whose serial number and password are registered in the SD card. Devices whose serial number or password does not match cannot be configured. Enter the SD card containing the setting file into the UAM’s SD card slot. Seven segment display will If the serial number and password of the device matches with the registered serial number and password At the end of the configuration seven segment display will show the status “F4”. Remove the SD card Seven segment display will show the status “F5” briefly and device will restart showing the status “00”. show the status “F2” to indicate the SD card detection. in the file, configuration will start. Seven segment display will show the status “F3”. from its slot to finish the configuration. On successful completion area number will be visible on the display. Do not switch OFF the UAM or remove the SD card during the configuration. It Do not connect UAM with the UAM Project Designer by USB cable during the may lead to configuration failure. configuration from the SD card. Do not switch off the UAM without removing the SD card when the display is showing the status “F4”. Configuration will be incomplete in such case. 127 Document No: C-61-00003-3 8. Inspection and maintenance Inspection and maintenance are necessary for safety operation. User must ensure the inspection and maintenance are carried out as specified in the user’s manual. Before performing inspection and maintenance, confirm the following items. The machine or AGV monitored by UAM is switched OFF. The surrounding of working environment is safe. 8.1 Pre-operation inspection After configuring the UAM the authorized user should perform pre-operation inspection using a test piece. It should be performed without connecting the sensor to the system. Table 8-1 Pre-operation inspection list example No. 1 2 3 4 5 6 7 8 9 10 128 Check item UAM is correctly mounted at the intended location and screws are firmly fastened All the wirings are correct The OSSD signal switches from ON state to OFF state when the test piece is placed inside the protection zone The OSSD signal remains in the OFF state when the test piece is moved inside the protection zone The OSSD signal switches from OFF state to ON state when the test piece is removed from the protection zone Area is switched and correctly displayed on UAM when the input signals are changed according to the area switching table If UAM is in automatic restart mode, OSSD signal switches from ON-state to OFF-state when the test piece is placed inside the protection zone and switches from OFF-state to ON-state when the test piece is removed If UAM is in manual restart mode, OSSD signal switches from ON-state to OFF-state when the test piece is placed inside the protection zone and remains in OFF-state when the test piece is removed If the start interlock function is configured, starting the UAM without placing the test piece in protection zone causes the OSSD signal to remain in OFF-state until the RESET signal is provided If the muting function is configured, UAM terminates the muting (OSSD switches to OFF-state) when the test piece is placed inside the protection zone other than the muting area even though the muting conditions are fulfilled. Condition Yes No Remark Document No: C-61-00003-3 11 12 13 14 15 If the muting function is configured, UAM does not switch to mute state when the muting input sequence is different than the specified sequence. If the muting function is configured, UAM does not switch to mute state when the time interval between two muting inputs exceeded the specified time interval If the muting function is configured, the override function is terminated when the override period exceeds the specified override period If the reference monitoring function is configured, displacement of the reference boundary structures or UAM should cause the OSSD to switch to OFF-state when displacement exceeds the allowable tolerance. This is applicable especially if the angle of approach exceeds ±30º from the detection plane If the area sequence function is configured, OSSD switches to OFF-state if area switching sequence is different than the configured sequence. Note: Stop using the UAM when any check item is marked NO. Do not modify or dissemble UAM during inspection as this will affect its detection capability leading to critical injury or death. For the traceability, it is recommended to retain and store the maintenance and inspection records. 8.2 Operation inspection This test should be performed after completing the pre-operation inspection. It must be performed by taking the sufficient safety measures. Performing this inspection before pre-operation inspection may damage the system leading to critical injury or death. Table 8-2 Operation inspection list example No. 1 2 3 Check item The OSSD signal switches from ON-state to OFF-state and the machine or vehicle stops when the test piece is placed inside the protection zone The OSSD signal remains in OFF-state and the machine or vehicle stops when the test piece is moved inside the protection zone especially at the border If the UAM is in manual restart mode, OSSD signal switches from ON-state to OFF-state and the machine or vehicle stops when the test piece is placed inside the protection zone and remains in OFF-state when the test Condition Yes No Remark 129 Document No: C-61-00003-3 4 5 6 7 8 9 10 11 12 13 piece is removed If the UAM is in manual restart mode, OSSD remains in OFF-state when UAM is restarted If the UAM is in automatic restart mode, OSSD signal switches from ON-state to OFF-state when the test piece is placed inside the protection zone and switches from OFF state to ON state when the test piece is removed If the UAM is in automatic restart mode, OSSD remains in OFF-state when UAM is restarted with obstacle inside the protection zone If the start interlock function is configured, starting the UAM without placing the test piece in protection zone causes the OSSD signal to remain in OFF-state until the RESET signal is provided If the muting function is configured, UAM terminates the muting (OSSD switches to OFF-state) when the test piece is placed inside the protection zone other than the muting area even though the muting conditions are fulfilled. If the muting function is configured, UAM does not switch to mute state when the muting input sequence is different than the specified sequence. If the muting function is configured, UAM does not switch to mute state when the time interval between two muting inputs exceeds the specified time interval If the muting function is configured, the override function is terminated when the override period exceeds the specified override period If the reference monitoring function is configured, displacement of the reference boundary structures or UAM should cause the OSSD to switch to OFF-state when displacement exceeds the allowable tolerance. This is applicable especially if the angle of approach exceeds ±30º from the detection plane If the area sequence function is configured, OSSD switches to OFF-state if area switching sequence is different than the configured sequence. Note: Stop using the UAM when any check item is marked NO. 8.3 Daily inspection Table 8-3 shows an example of items that should be checked during daily inspection. Table 8-3 Daily inspection list example No. 1 2 130 Check item The OSSD signal switches from ON state to OFF state when test piece is placed inside the protection zone The OSSD signal remains in OFF state when the test piece Condition Yes No Remark Document No: C-61-00003-3 3 4 5 6 7 8 9 10 11 12 13 is moved inside the protection zone The OSSD signal switches from OFF state to ON state when the test piece is removed from the protection zone If the UAM is in automatic restart mode, OSSD signal switches from ON-state to OFF-state when the test piece is placed inside the protection zone and switches from OFF-state to ON-state when the test piece is removed If the UAM is in manual restart mode, OSSD signal switches from ON-state to OFF-state when the test piece is placed inside the protection zone and remains in OFF-state when the test piece is removed If the start interlock function is configured, starting the UAM without placing the test piece in protection zone causes the OSSD signal to remain in OFF-state until the RESET signal is provided If the muting function is configured, UAM terminates the muting (OSSD switches to OFF-state) when the test piece is placed inside the protection zone other than the muting area even though the muting conditions are fulfilled. If the muting function is configured, UAM does not switch to mute state when the muting input sequence is different than the specified sequence. If the muting function is configured, UAM does not switch to mute state when the time interval between two muting inputs exceeds the specified time interval If the muting function is configured, the override function is terminated when the override period exceeds the specified override period If the reference monitoring function is configured, displacement of the reference boundary structures or UAM should cause the OSSD to switch to OFF-state when displacement exceeds the allowable tolerance. This is applicable especially if the angle of approach exceeds ±30º from the detection plane If the muting function is configured, UAM terminates the muting if muting period exceeds the specified maximum period If the area sequence function is configured, OSSD switches to OFF-state if area switching sequence is different than the configured sequence. Contamination on the optical window switches the OSSD signal to OFF state. 8.4 Periodical inspection Periodical inspection should be performed to ensure the detection capability of UAM. Table 8-4 below 131 Document No: C-61-00003-3 shows an example of periodical inspection items. It is recommended to perform this inspection at every six months interval. This inspection should be performed together with the daily inspection. Table 8-4 Periodical inspection list example No. Check item 1 2 3 4 5 6 7 Screws are tightly fastened No displacement from the original mounting position No scratch or crack on the optical window Screws of the optical window are tightly fastened No oil, grease or dirt on the optical window No visible damage on UAM Cable connector is in good condition and tightly fastened Area is switched and correctly displayed on UAM when the input signals are changed according to the area switching table The OSSD signal switches from ON state to OFF state when the test piece is placed inside the protection zone The OSSD signal remains in OFF state when the test piece is moved inside the protection zone The OSSD signal switches from OFF state to ON state when the test piece is removed from the protection zone If the UAM is in automatic restart mode, OSSD signal switches from ON-state to OFF-state when the test piece is placed inside the protection zone and switches from OFF-state to ON-state when the test piece is removed If UAM is in manual restart mode, OSSD signal switches from ON-state to OFF-state when the test piece is placed inside the protection zone and remains in OFF-state when the test piece is removed If the start interlock function is configured, starting the UAM without placing the test piece in protection zone causes the OSSD signal to remain in OFF-state until the RESET signal is provided If the muting function is configured, UAM terminates the muting (OSSD switches to OFF-state) when the test piece is placed inside the protection zone other than the muting area even though the muting conditions are fulfilled. If the muting function is configured, UAM does not switch to mute state when the muting input sequence is different than the specified sequence If the muting function is configured, UAM does not switch to mute state when the time interval between two muting inputs exceeded the specified time interval If the muting function is configured, the override function is terminated when the override period exceeds the specified override period 8 9 10 11 12 13 14 15 16 17 18 132 Condition Yes No Remark Document No: C-61-00003-3 19 20 21 22 If the muting function is configured, the muting is terminated when muting period exceeds the specified maximum muting period If the reference monitoring function is configured, displacement of the reference boundary structures or UAM should cause the OSSD to switch to OFF-state when displacement exceeds the allowable tolerance. This is applicable especially if the angle of approach exceeds ±30º from the detection plane Safety relay life span is still valid If the area sequence function is configured, OSSD switches to OFF-state if area switching sequence is different than the configured sequence. This manual only suggests the basic steps for the inspection and maintenance. User should follow necessary steps in accordance to the working environment. User should perform additional inspection and maintenance if necessary. Perform all the inspections mentioned in this manual when using the UAM for the first time. 8.5 Cleaning the optical window Dust covering the optical window could affect the UAM’s detection capability If UAM is installed in dusty environment, regular cleaning of optical window is necessary. Depending on the level of contamination follow the cleaning method mentioned below. Wipe the optical window with a clean soft cloth. Blow off the dust on optical window using an air-blower. Clean the optical window with a soft brush. Clean the optical window with mild detergent if it is contaminated with oil or grease particles. Disconnect the system when cleaning the optical window. Falling to comply with above could damage the machine leading to critical injury or death. Do not use organic solvents, such as, thinner, benzene and acetone for cleaning Do not use abrasive cleaner. It might scratch the optical window resulting in the the UAM. Plastics parts and paint might be affected. loss of detection capability. Contamination on the optical window switches the OSSD signal to OFF state. 133 Document No: C-61-00003-3 8.6 Replacing the optical window Replacement of the optical window is needed in the following circumstances: Crack or scratch on the optical window. The surface of optical window remains contaminated even after cleaning. Deterioration of the optical window. Order the replacement optical window at the nearest distributor or to UAM sales representative. 8.6.1 Method of replacing the optical window Necessary tools ・Hexagonal wrench ・Torque wrench Stop using the system and disconnect the UAM. Remove the UAM from its mounting location. Take the UAM to dust free environment. Remove the dust on UAM if it is present. During the replacement of optical window, take sufficient measure to prevent the dust from entering inside the device as this could affect the detection capability of UAM. Use wrench to remove screws 1 to 4 fixing the optical window. Figure 8-1 Remove the optical window 134 To remove the optical window, lift it slowly. Refrain from touching the optical components of UAM. Avoid applying the force while removing as it could damage the optical component affecting the Document No: C-61-00003-3 detection capability of UAM. If there is contamination around the case, remove it with a clean cloth without touching the optical part. If there is contamination on the optical mirror remove it with an air blower. Set a torque wrench to 0.63Nm. Do not touch the new optical window with bare hands. It is recommended to wear clean thin gloves to Check if seal is attached on the surface of the optical window. unpack the new optical window. Check the direction to insert the optical window and cover slowly from above. Avoid shaking the Confirm that optical window is correctly attached to the body without any inclination. optical components. Use torque wrench to tight the 4 screws 1 to 4. Confirm that appearance of the UAM is not abnormal before installing it back to original system. After installing in the system, adjust the optical window as explained in section 8.6.2. Optical window is a critical part of UAM therefore it should not be contaminated or Replace the optical window at clean environment to avoid dust particles from entering scratched during the replacement. the device affecting the detection capability. Avoid touching the internal parts of UAM as it may contaminate them decreasing the detection capability. After replacing the optical window it is necessary to apply the adjustment UAM is ready to use only after completing the adjustment. 8.6.2 Adjustment of the optical window During the operation UAM constantly monitors the transmittance of optical window. When it decreases due to contamination UAM reports an error. Therefore, it is necessary to measure the initial transmittance of the new optical window and save it into the device. Contamination should not be present while performing this adjustment. a) Use adjustment software “Optical Window Adjuster” included in the CD. Create a local folder and save the application into it. Log file generated during the process (format “serial_number_time.log”) and the adjustment data (format “serial_number_time.csv”) are saved in the same folder where the application is saved. Retain these files for reference and troubleshooting. b) Supply the power to UAM and connect with the PC through USB cable. c) Start Optical Window Adjuster. Window as shown in figure 8-2 will appear. 135 Document No: C-61-00003-3 Figure 8-2 Optical Window Adjuster d) Click connect button after UAM is detected and COM port number is displayed. Click search, if COM port number is not displayed. e) Click Start Adjustment button when it is enabled. f) When application is ready, password window will appear. Enter the password of the device and click “OK” button. UAM will restart once and start the calibration. It will take approximately 6 minutes to complete the calibration of 8 contamination channels. 7-segment display on UAM will show the code “CE” during the process. Figure 8-3 Adjustment completed display Figure 8-4 Error display g) When adjustment is complete, dialog box as shown in Figure 8-3 will appear. Click the OK button and then click disconnect button (Figure 8-2). Remove the USB cable. UAM will switch to normal operation. Retry the adjustment after checking the optical window and USB connection if an error dialog as shown in Figure 8-4 is displayed. If adjustment fails even after repeated trial contact the nearest distributor or sales representative for support. Send the log file and calibration data file for investigating the cause of failure in such case. 136 Document No: C-61-00003-3 9. Troubleshooting This chapter describes troubleshooting methods while operating the UAM. Table 9-1 below shows the troubleshooting list. Table 9-1 Troubleshooting list Situation Possible reason Power supply is Make sure power supply is ON Under voltage Check the condition of the power supply cable. OFF /Over voltage/ UAM is not operating Cable is damaged Configuration is incomplete PC trouble UAM can not UAM Project Power supply is OFF Designer Measurement data is not displayed obstacle Check the PC’s specification. Make sure the specification is compatible. the Make sure the power supply is ON Check the supplied voltage. Check the condition of the power supply cable. Power supply is OFF Make sure the power supply is ON UAM is in error/lockout state OSSD remains OFF zone is free from Reconfigure UAM Make sure the USB is connected to both PC and UAM Light interference protection Replace with a new cable USB cable is not connected to USB port though Check the supplied voltage. Close the other unrelated applications and reconnect connect with the even Solution suggestion Mutual interference Contaminated optical window Floor is detected Background is detected Lockout state due to self-diagnostic function Check the supplied voltage. Check the condition of the power supply cable. Check the error number in the 7-segment table Restart UAM if it is blinking Mount UAM at a location free from light interference Refer to chapter 5.1 for light interference counter measures Refer to chapter 5.2 for mutual interference counter measures Check for any contamination or damage on the optical window Change the mounting position such that the floor is not detected. Reconfigure the detection area. Reconfigure the detection area such that background is not detected. Check the description of the error number and perform the possible solution as suggested 137 Document No: C-61-00003-3 UAM is interlocked Check the configuration of the interlock function. If RES_REQ is ON, supply UAM with RESET signal Table 9-2 shows the error number of the UAM. These numbers are displayed on the 7-segment display of UAM. If UAM is unable to resume the normal operation, contact the nearest distributor or sales representative (included in last page of the manual) for support. Error number 45 Details Setting error/Incomplete setting Possible reason Reconfigure UAM Solution suggestion Automatic recovery or Input reset (During Interlock setting) 56 Invalid area error Confirm the input status during area switching. 57 Area input connection error Confirm the input status during area switching. 59 Area sequence error Confirm area switching sequence. Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) 5B Encoder speed error Make sure the encoder speed is correctly configured 5C Encoder error Confirm the encoder input status. 5D Encoder speed error Make sure the encoder speed is correctly configured 5E Invalid area error (During Encoder is valid) Confirm the input status during area switching. 5F Encoder speed error Make sure the encoder speed is correctly configured Motor error Mount the sensor in a way that the vibration, bump stated in the specification does not exceed. Confirm the connection between master and slave. 60-63 64 138 Table 9-2 Error number list Master-Slave communication error Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Document No: C-61-00003-3 70 Optical interference/High reflective background 72 Operating temperature error 74-79 Power supply error Mount UAM at a location free from light interference. Refer to chapter 5.1 for light interference counter measures. Make sure that operating temperature is within specification. Make sure that voltage is within the specification. Restart the power supply Restart the power supply 7C OSSD excess current error 7D Slave unit 1 error 7E Slave unit 2 error Check the error code on slave unit 2 7F Slave unit 3 error Check the error code on slave unit 3 80 Master unit error Check the error code on master unit 84,85 Object in limited detection zone or contamination on the optical window. 86 Mutual interference error 8F SD card detection error Clean the optical window (refer to chapter 8.5 for cleaning the optical window). Further, remove any objects present inside the zone with limited detection capability (refer to chapter 5.4) of UAM. Mount UAM at a location free from mutual interference. Refer to chapter 5.2 mutual interference for counter measures. Check SD card file or check the specification of the SD card. 95-9A, A8, AC A6 OSSD diagnostic error Check the OSSD connection. Automatic recovery or Input reset (During Interlock setting) Restart the power supply EDM1 input connection error EDM2 input connection error Check the EDM1 connection. Restart the power supply Check the EDM 2 connection. Restart the power supply Reset input error Reference monitor error Check the RESET connection. Check for the displacement of reference structure or UAM position Restart the power supply Automatic recovery or Input reset (During Interlock setting) A7 A9 AA Make sure the OSSD load is within the specification. Check the error code on slave unit 1 Automatic recovery or Input reset (During Interlock setting) Restart the power supply Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) Automatic recovery or Input reset (During Interlock setting) 139 Document No: C-61-00003-3 B1-C0 C1 CE CF D3-E6 Optical window is contaminated Refer to chapter 8.5 for cleaning the optical window Optical window is removed or contaminated Adjustment of the optical window is incomplete after replacement. (Displays CE during the adjustment of the optical window.) UAM is not configured Replace or clean the optical window Adjust the optical window Configuration is incomplete F0 SD card initialization error F1 SD card file content error Other Error (41-F5) Device Error Automatic recovery or Input reset (During Interlock setting) Restart the power supply Automatic recovery or Input reset (During Interlock setting) Configure UAM Automatic recovery or Input reset (During Interlock setting) Reconfigure UAM Automatic recovery or Input reset (During Interlock setting) Remove the card and try again Automatic recovery or Input reset (During Interlock setting) Check the setting file in the SD Automatic recovery or Input card reset (During Interlock setting) Restart the power supply Make sure that FG wire is correctly to the ground. Also check the surrounding disturbance of the operating environment. Mount the sensor within the stated vibration, bump in the specification. Replace UAM if it does not recover even after restoring the power supply. Contact the nearest distributor or sales representative for the repair. * In 7 segment display B and D will display as b and d. * Error numbers are represented by: 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, and F. When adjusting the optical window using “Optical Window Adjuster”, code CE will be displayed on the 7-segment of UAM. On successful completion of the adjustment, UAM will resume to normal operation displaying the area number. 140 Document No: C-61-00003-3 10. Specification 10.1 UAM-05LP Model Subject Table 10-1 UAM-05LP specification Protection Range Max: 5m Distance tolerance*2 +100 mm Warning Range Detection property Minimum Detectable Width φ30 mm (Max: 1.8m) φ40 mm (Max: 2.5m) φ50 mm (Max: 3.0 m) φ70 mm/φ 150 mm (Max: 5.0 m) Angular Range 30ms (Rotational Speed: 2000 rpm) Element Safety Class Laser Class 1 Wave Length Functional Safety 905 nm Type 3 (IEC61496-1, IEC61496-3) SIL 2 (Type B, HFT=1) (IEC61508) PFHd 7.8×10-8 (T1=20 year): When master slave function is not in use. Size 1.6×10-7 (T1=20 year): When master slave function is in use. 80mm (W)×80mm (D)×95mm (H) (without cable) Weight 0.8Kg Case Material Body: Aluminum Connection Cable Flying lead cable length: 3m Protection Power supply Supply current 270 º Max 32 patterns OFF 60 ms~510 ms ON 270 ms~510 ms Pulsed Laser Diode Response time Housing Max: 20m (Non-safety) *1 From Black-Reflector Sheet(1.8%)to Retro-Reflector Sheet Area pattern Type UAM-05LP-T301C Detection capability Scan Frequency Optics UAM-05LP-T301 Specifications Normal (without load) Max. (with load) IP65 0.5Kg Optical Window: Polycarbonate Waterproof connector: 0.3m DC 24V ±10%: when operation using converter power supply DC 24V -30%/+20%: when operation using battery 6W 50W *1. Distance when reflectance of the object is 90% or above. *2. Additional distance of 200mm is needed when the UAM is working under high reflective background. 141 Document No: C-61-00003-3 Subject OSSD 1/2 (Safety) Specifications Output type (High side SW) Output current:(Max:500mA) *3 Leak current (Max:1mA) AWG 26 Load tolerance (L/R=25ms, C=1µF) Output type (High side SW) Output OSSD3/4 (Safety)/ Output current:(Max:250mA) *3 (Non-Safety) AWG 28 WARNING 1/ 2 Leak current (Max:1mA) Load tolerance (L/R=25ms, C=1µF) RES_REQ 1, Output types (PNP Transistor) MUT_OUT 1, Leak current (Max: 1mA) RES_REQ 2, MUT _OUT 2 Area pattern 32 (5 Inputs x 2 Channels) EDM1, Output current (Max: 200mA) AWG 28 Input Impedance 4.7 kΩ AWG 28 EDM2, MUTING1, MUTING2, MUTING3, Input MUTING4, OVERRIDE1, OVERRIDE2, RESET1, RESET2 ENC_A1, ENC_A2, ENC_B1, Interface Environmental resistance 142 ENC_B2 Configuration Temperature Storage Temperature Input Impedance 4.7 kΩ AWG 28 USB2.0 (USB micro type-B connector) RS-485 Ethernet 100BASE-TX (Water proof connector) -10ºC to +50ºC (No freezing) -25ºC to +70ºC (No freezing) Document No: C-61-00003-3 Humidity 95% RH with no condensation Surrounding Less than 1500 lx Storage Humidity Intensity*4 Vibration Bump 95% RH with no condensation Frequency range: 10~55 Hz Sweep rate: 1 octave/min Amplitude: 0.35 mm ±0.05 mm Acceleration: 98m/s 2 (10G) Pulse duration: 16 ms Outdoor Operation Not permitted Altitude Below 2000m *3. Total current supply of OSSD output and Warning output should be below 1.0A. *4. When the light sources are located at ≥5º from the detection plane of UAM. 143 Document No: C-61-00003-3 11. Package contents The following items are included in the package. a) UAM b) Quick Reference c) 144 Configuration CD ×1 ×1 ×1 Document No: C-61-00003-3 12. Options 12.1 Base mounting bracket (Model: UAM-BK03) This base bracket can be used to change the horizontal alignment of the UAM during installation. This bracket is useful especially in preventing the mutual interference when two or more UAMs are used. (Refer to external dimension) 12.2 Rear mounting bracket (Model: UAM-BK04) This rear bracket can be used to change the vertical and horizontal alignment of the UAM during installation. This bracket is useful especially in preventing the mutual interference when two or more UAMs are used. (Refer to external dimension) 12.3 USB cable (Model: UAM-MUSB) This cable is used to connect the UAM and PC. Length of the USB cable is 1m.This cable is used during the configuration of the UAM. 12.4 Ethernet cable (Model: UAM-ENET) This cable is used for connecting the UAM and PC for the measurement data output. Cable Length is 3m. 12.5 Configuration CD (Model: UAM-CD03) This CD contains the configuration software, UAM Project Designer, USB driver and other related documents. 145 Document No: C-61-00003-3 12.6 Optical window for replacement (Model: UAM-W002) Replacement part when optical window is scratched or damaged. 12.7 Cover Bracket (Type: UAM-BK05) Cover brackets for optical window protection that can be used in combination with mounting brackets. (See the dimension) 12.8 Connector Cable (UAM-05LP-T301C Only) Model Cable Length (m) UAM-5C05C 5 UAM-5C02C UAM-5C10C UAM-5C20C 146 2 10 20 Document No: C-61-00003-3 13. External dimension 13.1 UAM-05LP 147 Document No: C-61-00003-3 13.2 Base mounting bracket 148 Document No: C-61-00003-3 13.3 Rear mounting bracket 149 Document No: C-61-00003-3 13.4 Cover Protection Bracket 150 Document No: C-61-00003-3 14. EC Declaration of conformity 151 Document No: C-61-00003-3 152 Document No: C-61-00003-3 15. Revision history Amended No. Revision date - September 2015 2 January 2017 1 November 2015 Details First Release UL directives and standards added, Error correction Standards updated, Connector model added Following sections added and/or modified Default configuration values added 7-segment upside down display function added Laser off mode added Scan skip function added Minimum detection width of 150mm added Encoder tolerance modified Area and measurement data inverting and rotating function added 3 December 2017 Compatibility with Windows 10 Other minor corrections Minimum detection width of 40mm added Optical window contamination warning function added Response time of reference monitoring function added Import and export function for area information added Method to generate polygonal shape for the area added Method to generated area using the teaching function is modified. Method to specify region for the teaching function is added. Other minor corrections 153 Document No: C-61-00003-3 16. Representative contacts Asia and others Hokuyo Automatic Co., Ltd. 540-0028 Osaka HU building, 2-2-5 Tokiwamachi, Chuo-ku, Osaka, Japan Tel: +81-6-6947-6333 Fax: +81-6-6947-6350 E-mail: overseas-sales@hokuyo-aut.co.jp URL: http://www.hokuyo-aut.jp Europe Hokuyo Automatic Co., Ltd. Amsterdam Branch Prof. J. H. Bavincklaan 2, 1183 AT Amstelveen, The Netherlands Tel: +31 20 240 01 10 E-mail: amsterdam.branch@hokuyo-aut.co.jp URL: http://www.hokuyo-aut.jp North America Hokuyo Automatic USA Corporation 2019 Van Buren Ave, Suite A, Indian Trail, NC 28079, U.S.A. Tel:+1-704-882-3844 Fax:+1-704-628-0582 E-mail:sales@hokuyo-usa.com URL :http://www.hokuyo.com ★ The contents described in this document are based on the information as of December 2017. The external dimensions, specifications etc. are subject to change without notice. overseas-sales@hokuyo-aut.co.jpently used 154 Document No: C-61-00003-3
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