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Safety Laser Scanner
UAM-05LP

User’s Manual

Document No: C-61-00003-3

Table of contents

1. Introduction ................................................................................................................................................. 6
1.1 About this manual ................................................................................................................................. 6

1.2 Applicable products ............................................................................................................................... 6

1.3 Abbreviations ......................................................................................................................................... 6

1.4 Special markings and symbols ............................................................................................................. 6
1.5 Applicable directives and standards .................................................................................................... 7
1.6 Registered trademarks .......................................................................................................................... 7

2. Safety precautions ....................................................................................................................................... 8
2.1 General precautions .............................................................................................................................. 8

2.2 Operating environment ......................................................................................................................... 9

2.3 Installation of UAM............................................................................................................................... 9

2.4 Wiring ..................................................................................................................................................... 9

2.5 Configuration ....................................................................................................................................... 10

2.6 Inspection and maintenance ............................................................................................................... 10

3. Product overview ....................................................................................................................................... 12
3.1 Features of UAM-05LP ....................................................................................................................... 12

3.2 Components of UAM-05LP ................................................................................................................ 13
3.3 Operation principle ............................................................................................................................. 15

3.4 Scanning area....................................................................................................................................... 16

3.4.1 Protection zone............................................................................................................................... 16
3.4.2 Warning zone ................................................................................................................................. 18

3.5 Area switching...................................................................................................................................... 19

3.6 Incremental encoder............................................................................................................................ 23
3.6.1 Pulse per cm travel generated by incremental encoders ............................................................ 24

3.6.2 Recommend incremental encoder specification .......................................................................... 25

3.6.3 Tolerances allowed for encoder .................................................................................................... 25

3.6.4 Area switching by encoder input .................................................................................................. 26

3.7 OSSD .................................................................................................................................................... 27
3.7.1 Self-diagnostic function of OSSD ................................................................................................. 28

3.7.2 Lockout state .................................................................................................................................. 28
3.7.3 Interlock function .......................................................................................................................... 29

3.8 External device monitoring (EDM) function .................................................................................... 31

3.9 Muting function ................................................................................................................................... 32

3.9.1 Muting start condition................................................................................................................... 32
3.9.2 Muting stop condition ................................................................................................................... 33
3.9.3 Muting override function .............................................................................................................. 34

3.10 Reference monitoring function ......................................................................................................... 35
3.10.1 Area protection............................................................................................................................. 35

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3.10.2 Access protection.......................................................................................................................... 36

3.11 Area sequence function...................................................................................................................... 38
3.12 Response time .................................................................................................................................... 38

3.13 Other outputs ..................................................................................................................................... 39
3. 13.1 Warning output 1 (WARNING 1).............................................................................................. 39

3. 13.2 Warning output 2 (WARNING 2).............................................................................................. 39

3. 13.3 Muting output 1 (MUT_OUT 1) ................................................................................................ 39

3. 13.4 Muting output 2 (MUT_OUT 2) ................................................................................................ 39

3. 13.5 Reset Request 1 (RES _ REQ1) ................................................................................................. 40

3.13.6 Reset Request 2 (RES _ REQ2) .................................................................................................. 40

3.14 Information indicator........................................................................................................................ 40
3.14.1 LED ............................................................................................................................................... 41

3.14.2 7-Segment display ........................................................................................................................ 41

3.15 Ethernet communication................................................................................................................... 42
3.15.1 Ethernet Setting ........................................................................................................................... 42

3.16 Function to configure UAM by SD card .......................................................................................... 43

3.17 Master-Slave Function ...................................................................................................................... 43
3.18 Laser Off Mode .................................................................................................................................. 45
3.19 Scan Skip Function............................................................................................................................ 45

3.20 Optical Window Contamination Warning Function ...................................................................... 46

4. Application examples of UAM.................................................................................................................. 47
4.1 Access protection (Horizontal application Stationary Protection zone 1) ...................................... 47

4.2 Access protection (Stationary Horizontal application with Dual Protection zone) ........................ 49

4.3 Access protection (Vertical application- whole body detection) ...................................................... 50

4.4 Access protection (Vertical application Stationary) .......................................................................... 52

4.5 Area protection (Horizontal application Mobile) Fixed area .......................................................... 54
4.6 Area protection (Mobile, Horizontal, Single Protection, Variable Area) ........................................ 57

4.7 Area protection (Mobile, Horizontal, Single Protection, Encoder Input) ....................................... 58

4.8 Area protection (Mobile, Horizontal, 2 Units Interconnected, Variable ......................................... 58

4.9 Area protection (Mobile, Horizontal, 4 Units Interconnected, Variable Area) .............................. 59

4.10 Area protection (Mobile, Horizontal, Autonomous Navigation) ................................................... 60

4.11 Default Values .................................................................................................................................... 60

5. Installation ................................................................................................................................................. 62
5.1 Light interference ................................................................................................................................ 62

5.2 Mutual interference ............................................................................................................................. 63

5.3 High reflective background ................................................................................................................ 65

5.4 Limited detection capability zone ...................................................................................................... 66

6. Wiring ......................................................................................................................................................... 67

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6.1 Precautions ........................................................................................................................................... 67

6.2 Power supply ........................................................................................................................................ 67

6.3 Wire color and function ...................................................................................................................... 67
6.4 Wiring example.................................................................................................................................... 68

6.5 Input/ Output circuit ........................................................................................................................... 73
6.5.1 OSSD/ Warning Output circuit .................................................................................................... 73

6.5.2 Other output circuits ..................................................................................................................... 73
6.5.3 Input circuit.................................................................................................................................... 74

7. Function configuration of UAM ............................................................................................................... 75
7.1 About UAM Project Designer application......................................................................................... 75

7.2 System requirements ........................................................................................................................... 75

7.3 Installatiion of UAM Project Designer .............................................................................................. 76
7.3.1 Uninstallation UAM Project Designer ......................................................................................... 76

7.4 Device driver installation .................................................................................................................... 77
7.4.1 Installing the driver in Windows 8 ............................................................................................... 77

7.4.2 Installing the driver in Windows 7 ............................................................................................... 79

7.4.3 Installing the driver in Windows XP............................................................................................ 84
7.4.4 Installing the driver in Windows 10 ............................................................................................. 84

7.5 Starting the UAM Project Designer ................................................................................................... 85
7.5.1 Startup Main window .................................................................................................................... 85

7.5.2 Create new configuration .............................................................................................................. 86

7.5.3 Open configuration file ................................................................................................................. 87

7.5.4 Connect to UAM ............................................................................................................................ 87

7.6 Components of UAM Project Designer ............................................................................................. 88

7.7 Menu bar .............................................................................................................................................. 89
7.7.1 File................................................................................................................................................... 89

7.7.2 Edit .................................................................................................................................................. 89
7.7.3 Mode ............................................................................................................................................... 90

7.7.4 Connection...................................................................................................................................... 90
7.7.5 Option ............................................................................................................................................. 91

7.7.6 Language ........................................................................................................................................ 91

7.7.7 Help ................................................................................................................................................. 92

7.8 Tool bar................................................................................................................................................. 93
7.9 Subpanel ............................................................................................................................................... 94
7.9.1 Configuration tab .......................................................................................................................... 94

7.9.2 Monitor tab .................................................................................................................................. 105
7.9.3 Report tab..................................................................................................................................... 105

7.10 Status bar ......................................................................................................................................... 108

7.11 Connecting UAM with PC .............................................................................................................. 108

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7.12 Password .......................................................................................................................................... 109

7.12.1 Changing the password ............................................................................................................. 109

7.12.2 Reclaim the forgotten password ............................................................................................... 110

7.13 Configuration mode ........................................................................................................................ 110
7.14 Function configuration.................................................................................................................... 111

7.15 Area configuration ........................................................................................................................... 112
7.15.1 Area configuration by drawing tools........................................................................................ 113
7.15.2 Area configuration by teaching function ................................................................................. 115

7.15.3 Muting configuration ................................................................................................................ 117

7.15.4 Reference region configuration ................................................................................................ 118

7.16 Transmit configurations to UAM ................................................................................................... 119

7.17 Save project file ............................................................................................................................... 120

7.18 Read configuration from UAM ...................................................................................................... 122

7.19 Open project file .............................................................................................................................. 122
7.20 Recording the UAM data ................................................................................................................ 123

7.21 Replay the log data .......................................................................................................................... 124

7.22 Save settings to SD card .................................................................................................................. 126

7.23 UAM configuration through SD card ............................................................................................ 127

8. Inspection and maintenance ................................................................................................................... 128
8.1 Pre-operation inspection ................................................................................................................... 128
8.2 Operation inspection ......................................................................................................................... 129
8.3 Daily inspection ................................................................................................................................. 130

8.4 Periodical inspection ......................................................................................................................... 131
8.5 Cleaning the optical window............................................................................................................. 133

8.6 Replacing the optical window ........................................................................................................... 134
8.6.1 Method of replacing the optical window.................................................................................... 134

8.6.2 Adjustment of the optical window .............................................................................................. 135

9. Troubleshooting ....................................................................................................................................... 137

10. Specification ........................................................................................................................................... 141
10.1 UAM-05LP ....................................................................................................................................... 141

11. Package contents .................................................................................................................................... 144

12. Options ................................................................................................................................................... 145
12.1 Base mounting bracket (Model: UAM-BK03) .............................................................................. 145

12.2 Rear mounting bracket (Model: UAM-BK04) .............................................................................. 145

12.3 USB cable (Model: UAM-MUSB) .................................................................................................. 145
12.4 Ethernet cable (Model: UAM-ENET) ........................................................................................... 145

12.5 Configuration CD (Model: UAM-CD03)....................................................................................... 145

12.6 Optical window for replacement (Model: UAM-W002) .............................................................. 146

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12.7 Cover Bracket (Type: UAM-BK05) ............................................................................................... 146

12.8 Connector Cable (UAM-05LP-T301C Only) ................................................................................ 146

13. External dimension................................................................................................................................ 147

13.1 UAM-05LP ....................................................................................................................................... 147
13.2 Base mounting bracket ................................................................................................................... 148

13.3 Rear mounting bracket ................................................................................................................... 149

13.4 Cover Protection Bracket ............................................................................................................... 150

14. EC Declaration of conformity .............................................................................................................. 151
15. Revision history ..................................................................................................................................... 153

16. Representative contacts......................................................................................................................... 154

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Document No: C-61-00003-3

1. Introduction

This user’s manual is designed with the purpose of providing guidelines and instructions for the machine

user or system designer while operating, installing, wiring and servicing the UAM-05LP.

1.1 About this manual

UAM’s features, installation and handling method are described in this document.








Read this document carefully before installation, wiring, operation, inspection and maintenance.

User should have a copy of this document at an easy-to-access place for quick reference.

Information provided in this document is subject to change without prior notice. For the latest
information visit the company’s website http://www.hokuyo-aut.jp

Actual product may differ from the illustrations and figures in this document as they are used for
explanatory purpose only.

1.2 Applicable products




This document is for the following sensor model.
UAM-05LP-T301

UAM-05LP-T301C

1.3 Abbreviations

The list below shows abbreviations used in this document.

Abbreviation

Table 1-1 Abbreviations

AGV

Automated guided vehicle

AWG

American wire gage

EDM

External device monitoring

MSCE

Machine secondary control element

AOPDDR

EMC

OSSD
SELV

Meaning

Active optoelectronic protective device responsive to diffuse reflection

Electromagnetic compatibility

Output signal switching device

Safety extra low voltage

1.4 Special markings and symbols

Markings and symbols are used in this document to alert the user about safety-related issues. Follow the

instructions of these special markings and symbols to ensure safety during the operation.

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Mark

Table 1-2 Special markings and symbols
Meaning

Procedures that could lead to dangerous situation, critical injury or death if not
carried out properly

Procedures that could lead to dangerous situation, serious injury or physical
damage if not carried out properly

Points that should be considered for the proper operation

1.5 Applicable directives and standards

UAM is certified by TUV SUD Product Service GmbH and UL/c-UL, FDA (CDRH) as a safety sensor

defined in EU Machine Directive (2006/42/EC).

Certified authority

Table 1-3 Applicable directives and standards

Directives/Standard
EU directives

TUV SUD

UL/c-UL

EN standards
IEC standards
ISO standards

UL standards
IEC standards
ISO standards
CSA standards

FDA (CDRH)

Details

Machinery Directive: Directive 2006/42/EC
EMC Directive: Directive 2014/30/EU
IEC61496-1:2012
Type 3
EN 61496-1:2013
IEC 61496-3:2008
Type 3
IEC 61508 Part1-7:2010
SIL2
EN 62061:2005/A2: :2015
SIL2
EN ISO13849-1:2015
Category 3, PLd
Safety of laser products
IEC60825-1:2014
Class 1
UL 508:2010
ANSI/UL 1998:2013
IEC 61496-1:2012
Type 3
IEC 61496-3:2008
Type 3
IEC 61508 Part1-7:2010
SIL2
ISO13849-1:2006
Category 3, PLd
CSA C22.2 No.14-13 :2013
21 CFR Part 1040.10
and 1040.11

Safety of laser products Class 1

1.6 Registered trademarks


MicrosoftⓇ, WindowsⓇ are the registered trademarks of Microsoft Corporation USA.



Other products mentioned in the document are trademarks or registered trademarks of the respective



PentiumⓇ is the registered trademark of Intel Corporation.

companies.

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Document No: C-61-00003-3

2. Safety precautions


Read the following guidelines for correct use of the UAM. Proper handling and
usage will ensure the UAM to operate accordingly.

2.1 General precautions

 UAM is designed to protect human begins or systems by monitoring the hazardous area. It is not
designed for the protection from high speed objects or the electromagnetic radiation.

 Perform pre-operation tests in order to verify the performance of UAM.
 Do not modify or disassemble UAM. Such modifications will affect the detection capability leading to
injuries or death.

 Do not modify or disassemble UAM to maintain its housing rating. Such modifications will void the
warranty.

 The person-in-charge should be qualified to operate UAM. The person must be trained, on safety
requirements with necessary cautions for handling the device.

 The person-in-charge should train the user with correct installation, operation, inspection and
maintenance procedures.

 The person-in-charge is responsible to ensure the proper working environment for UAM.
 The person-in-charge is responsible for the compliance with the local safety requirements, standards,

rules and regulations, laws of respective nations, states or districts when UAM is used in a



safety-related system.

UAM has been manufactured and shipped under the strict quality control. If you find any defect in the
product contact the nearest distributor or sales representative. (

Last page)

 Hokuyo cannot be held responsible for the damages or failure due to misuse of the product.
 User should prepare test pieces for detection capability verification. The test piece should emulate the
smallest object that is intended to be detected during the operation.

 Maximum level of homogeneous pollution for UAM to operate normally is under 30%. UAM will
report error if the pollution exceeds the stated limit. Always keep the optical window in clean condition
to avoid the error.

 Before resetting the interlock of UAM, user must ensure the surrounding is safe especially the protected
area.

 Apply sufficient measures to ensure safety of the protected area when decommissioning UAM.

Protective materials such as guards or light curtain should be used to prevent the passage to the
hazardous area.

 UAM including its accessories are subject to change without prior notice for the improvement.

 UAM should be disposed as industrial waste or in accordance with the local disposal directives.

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2.2 Operating environment


Make sure that UAM’s operating environment is within the stated specification (temperature, humidity,



Do not use or mount UAM near devices that could generate strong electromagnetic waves as it could

vibration, ambient light, etc.)

affect the operation of UAM.

 Do not use or mount UAM in dusty, smoky, or misty environments, or where corrosive substances are
present. Operating under such environments may decrease the detection capacity of UAM.

 This product is for indoor use only.

2.3 Installation of UAM






Install UAM on a firm surface or structure to avoid displacement.

UAM should be firmly mounted using the screws (recommended torque for screws is 3N.m.). Shock
and vibration should not loosen the mounting. Detection may fail if actual protection zone differs from
the intended zone due to displacement of UAM.

Safety distance should be determined before installing UAM. User must verify the function of UAM
after installation by placing a test piece at all the positions of protection zone (refer to chapter 4 for the
details on the safety distance calculation for various applications).



When installing the UAM, protective materials such as guards or light curtain should be used to prevent



Reset switch used for interlock, muting and override function should be mounted at a location away






any passage into the hazardous area.
from the protection zone.

Mutual interference can occur when identical UAMs are mounted at the same detection plane. Refer to
chapter 5 for countermeasures to avoid mutual interference.

UAM should be mounted at the location which has sufficient space for maintenance.

Do not add any protective materials such as, glass and transparent cover, in front of the optical window.
This could lead to loss of detection capability of the UAM.

 Minimum detectable width varies with the distance. Refer to chapter 10 for details.

2.4 Wiring




Switch off all the power supplies during wiring.

When a converter is used for supplying the power, make sure it fulfills the following requirements.


A rated output voltage within the range of DC 24V±10% (SELV circuit, Category II).



Holding time of the output should be above 20ms.






Reinforced insulation or double insulation for the primary and secondary circuit.

The power supply complies with the requirements of electromagnetic compatibility
regulations (EMC) of the respective country, state and district.

All the input/output signal cables should be installed away from machines power lines and highvoltage cables.

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Use the OSSD signal of UAM to control safety-related machines or control system. Do not use warning



Both the OSSD1 and OSSD2 outputs should be connected to the safety-related machines or control



signals to control safety related machine as these are non safety signals.

system. If OSSD3 and OSSD4 are used they must be connected in the same manner.

Use shield cable for the connection between OSSD signals and safety-related machines or systems.
Cable length should not exceed the specification.

2.5 Configuration



Configuration of safety functions are password protected. Only authorized users with password are



UAM does not operate without initial configuration.







allowed to configure UAM.

Pre-operation tests should be performed to verify the configurations before operating the UAM.

Increasing the response time of OSSD will increase the stability of UAM. However, this will reduce the

detection capability towards moving objects. User must perform risk assessment before using this
function.

Changes made during the configuration must be recorded and saved. Use the report function in the

UAM Project Designer for this purpose. (

page 100)

2.6 Inspection and maintenance


User must perform inspection and maintenance by referring to the checklists provided in this document
(

Chapter 8, page 123)

・ Pre-operation inspection
・ Operation inspection
・ Daily inspection

・ Periodic inspection

The checklists in this document are provided as basic guidelines while performing the test and

maintenance. User must perform additional inspection and maintenance tasks deemed necessary for the




respective application.

Stop the machine and system if faults are detected during these tests.

Clean the optical window when it gets contaminated. If the optical window is damaged it should be

replaced by a new one.


10

For the repair of UAM, contact the nearest distributor or sales representative.
User should not repair or disassemble UAM.

Document No: C-61-00003-3



Safety Standard Class 1 Laser of UAM-05LP: It is guaranteed as safety class



Caution - Use of controls or adjustments or performance of procedures other

laser. Additional measures are not necessary to maintain the laser safety.
than those specified herein may result in hazardous radiation exposure.

Figure 2-1 Example of product labels

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Document No: C-61-00003-3

3. Product overview

UAM emits pulsed laser beam which is reflected on a rotating mirror within the configured protection

zone. When the emitted laser beams are reflected back from an object its distance is measured. This chapter

describes the features and properties of UAM.

3.1 Features of UAM-05LP


Protection range: Maximum 5m (



Detection angle: 270°(



Warning range: Maximum 20m (

page 15)

page 136)

page 136)



Minimum response time of 60ms (Configurable) (



2 modes of scanning area setting (





32 set of areas (Configurable) *1 (

page 20)

page 39)

page 20)

Dual Protection Mode (Configurable) (

page 17)



Scanning area switch through incremental encoder input (Configurable) (



EDM function (Configurable) (



Interlock function (Configurable) (

page 30)

page 32)



Muting /Override function (Configurable) (



Area sequence function (Configurable) (









Reference monitor function (Configurable) (
LED indicator for UAMs status (

7-segment display (

page 42)

Ethernet communication (

page 24)

page 33)

page 36)

page 39)

page 41)

page 43)



A maximum of 4 sensors for master/slave operation (



Easy configuration with UAM configuration application software installed in PC (



Configuration with SD card (

page 44)

page 44)
page 73)

*1: Depending on the used functions, maximum area varies from 2 to 32 sets of area.

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3.2 Components of UAM-05LP
Optical window

USB Connector
SD card slot
7-segment display

Housing

Ethernet Connector

Connector Cable

Figure 3-1 UAM-05LP components

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Figure 3-2 Scanning range and detection zone origin (Top view)

Figure 3-3 Detection plane of UAM-05LP (Side view)

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3.3 Operation principle
Warning zone 2
Warning zone 1

Protection zone

Figure 3-4 Scanning range
Figure 3-4 shows the scanning range of UAM. Protection zone and warning zones are configured using

the UAM Project Designer application software. Any object or human beings entering the protection zone
will lead the OSSD signal to change from ON-state to OFF-state. Similarly, an object detected in the warning
zones will lead the warning signals to change to OFF-state.

Distance to the object is measured using the Time of Flight (TOF) principle. Pulsed laser beams are

radiated into the scanning range of 270º by the rotating motor. These pulsed laser beams are reflected back

by objects inside the scanning range. The duration of reflected beams are used for distance calculation as

shown below:

Where,

L=Distance of the object

C=Speed of the light
T=Time difference

The operating principle of TOF is schematically shown in Figure 3-5. The angular resolution of UAM is

0.125°.

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Figure 3-5 TOF operation principle

3.4 Scanning area

Scanning area of UAM consists of protection zone and warning zones. Maximum 32 sets of area can be

configured. Further, two combinations for protection and warning zones can be selected for the operation.
Combination 1: Protection zone, Warning zone 1 and Warning zone 2
Combination 2: 2 Protection zones (Dual Protection)

In dual protection mode, two protection areas can be configured but it is not possible to configure the

warning zones Protection and warning zones can be configured by using UAM Project Designer. Refer to
Chapter 7 for configuration details.

3.4.1 Protection zone

Protection zone is safety-critical and directly connected to the OSSD signal. When an obstacle is

detected in the protection zone, UAM will switch the OSSD to OFF-state (which should trigger a switch to

stop a machine or AGV). For mobile applications, the OSSD signal can be used as the emergency stop signal.

Figure 3-6 and 3-7 show the examples of protection zone configured using manual mode and teaching mode
respectively. User can configure these zones accordingly to ensure hazardous area is completely protected.

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Figure 3-6 Protection zone configured using manual mode

Figure 3-7 Protection zone configured using teaching mode


User should verify the configuration before actual operation.




Minimum possible detectable width changes according to the distance.
Additional distance must be taken into account while configuring the protection
zone.

 Figure
The 3-7
configured
zone zone
should
be of minimum
safety distance
Protection
configured
using teaching
mode or more.



User should verify the detection capability using an actual object.

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Document No: C-61-00003-3

In dual protection mode, two protection zones can be configured independently. UAM will monitor these

zones simultaneously. OSSD1 and OSSD2 are dedicated to protection zone1 and OSSD3 and OSSD4 are
dedicated to protection zone2.

Figure 3-8 shows an example of the dual protection zone configuration. Warning zones cannot be

configured in dual protection mode.

Figure 3-8 Example of Dual protection zone configuration

3.4.2 Warning zone

Warning zones are non-safety zones and are connected to Warning1 and Warning2 outputs. When the

obstacle is detected in the warning zones, UAM will switch the respective warning signal from ON-state to
OFF-state.

Warning signals can be used as an alert signal to avoid human beings or objects from approaching near

the protection zone. For mobile applications, warning signals can be used for reducing the speed of
automatic guided vehicle (AGV) to avoid collision. Figure 3-9 shows an example of warning zone
configuration.

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Warning zone 2
Warning zone 1
Protection zone

Figure 3-9 Warning zones








Warning zones are non-safety zones.

Warning signals should not be used for controlling any machine or vehicle for the

safety-related purposes.

Warning signals are non safety-signal.

Warning signals and OSSD signal is not inter-related.

3.5 Area switching

A maximum of 32 sets of area can be configured in UAM. However the maximum configurable area

number differs depending on the selected function such as, muting and dual protection. Table 3-1 shows the
maximum configurable area number according to the used mode.

External input signals are provided in UAM for switching the area. Each signal has a pair of normal and

inverted signal. For example, it is necessary to provide both input signal IN_A and inverse IN_A signal to
switch the area. Error will occur if IN_A and inverse IN_A signals do not complement each other. Table 3-2

below shows the combination of input signal to switch the area. Area in use will be displayed in the 7
segment LED of UAM.

It is also possible to configure area input delay. Configure the necessary delay required for the system to

provide stable input signals to UAM. The default value is 30ms.

There are maximum 5 input pairs (a pair is combination of normal and inverted signal) in UAM therefore,

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Document No: C-61-00003-3

it can operate with maximum 32 sets of area. Further, it is also possible to switch the area through the speed
monitoring of incremental encoder signal connected to UAM (

Mode
Standard
EDM
MUTING / EDM
Encoder *1

*1: Muting

*2: Among

page 24).

Table 3-1 Input combination for area switching

Protection
1

2

1

2

1

2

1

Max internal input
5

5

4

4

2

1

2

Max Area

Max encoder area

32

-

16

-

2

-

32

-

16

-

4

3

-

function and dual protection mode cannot be used if encoder input mode is selected.

32*2

the 4 input patters, at least one pattern must be used for encoder input. Other 3 remaining patterns

can be selected to be used as static input or not in use. A pattern with encoder input mode can have
maximum 32 sets of area (for detail, refer to section 3.6.4).

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Document No: C-61-00003-3

Table 3-2 Input combination for area switching

a) In the case of 5 input signals
Area

IN_A

IN_B

IN_C

IN_D

IN_E

Area 2

OFF

ON

ON

ON

ON

Area 4

OFF

OFF

ON

ON

ON

Area6

OFF

Area8

OFF

Area10

OFF

Area12

OFF

Area14

OFF

Area16

OFF

Area18

OFF

Area20

OFF

Area22

OFF

Area24

OFF

Area26

OFF

Area28

OFF

Area30

OFF

Area32

OFF

Area 1

Area 3
Area5
Area7
Area9

Area11

Area13
Area15
Area17
Area19
Area21
Area23
Area25
Area27
Area29
Area31

ON

ON

ON

ON

OFF

ON

ON

OFF

ON

OFF

OFF

ON

ON

ON

OFF

ON

OFF
OFF

OFF

ON

ON

ON

OFF

ON

OFF

OFF

ON

ON

OFF
OFF
ON

ON

ON

OFF

OFF

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

ON

OFF

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF
OFF
OFF
OFF
OFF
OFF
ON

OFF

ON

ON

ON

ON

OFF

ON

OFF

OFF

ON

ON

ON

OFF

ON

OFF
OFF

ON
ON

ON

OFF

ON

OFF

ON

OFF

ON

ON

OFF

OFF

OFF

OFF

ON

OFF

ON

ON

ON

ON

ON

ON

OFF

ON

OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF

ON
ON

ON
ON
ON
ON

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF

ON
ON

ON
ON
ON
ON

ON
ON
ON
ON
ON

ON

ON
ON

ON

OFF
ON

OFF
ON

OFF
ON

OFF
ON

OFF
ON

OFF
ON

OFF
ON

OFF

OFF

ON

ON

ON

ON

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

ON

ON

ON

OFF

IN_

ON

ON

OFF

OFF

OFF

IN_

OFF

ON

ON

ON

IN_

ON

OFF

ON

OFF

ON

ON

ON

ON

ON

IN_

OFF
ON
ON

ON

ON

OFF
OFF

OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON

ON

ON

ON

ON

ON

ON

OFF
OFF
ON
ON

ON

ON

OFF
OFF

ON

ON

OFF
OFF
OFF
OFF
OFF
OFF

IN_

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON

ON

ON

ON

ON

ON
ON

ON
ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

ON

21

Document No: C-61-00003-3

b) In the case of 4 input signals
Area

IN_A

IN_B

IN_C

IN_D

Area 2

OFF

ON

ON

ON

Area 4

OFF

OFF

ON

ON

Area6

OFF

Area8

OFF

Area10

OFF

Area12

OFF

Area14

OFF

Area16

OFF

Area 1

Area 3
Area5
Area7
Area9

Area11

Area13
Area15

ON

ON

ON

OFF

ON

ON

ON

OFF

ON

ON

ON

ON

ON

OFF

OFF

OFF

ON

OFF

ON

ON

OFF

OFF

OFF

OFF

ON

OFF

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

ON

ON

OFF

ON

OFF

ON

ON

OFF

OFF

OFF

OFF
OFF

ON
ON

OFF
OFF
OFF
OFF

ON

ON
ON

ON
ON
ON
ON

ON

OFF

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

OFF

IN_

OFF

OFF

ON

OFF

IN_

ON

OFF

OFF

ON

IN_

ON

OFF
ON

OFF
ON

OFF
ON

OFF
OFF
ON
ON

ON

ON

OFF
OFF

IN_

OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON

ON

ON

ON

ON

ON

ON

ON

ON

c) In the case of 3 input signals
Area

IN_A

IN_B

IN_C

Area 2

OFF

ON

ON

Area 4

OFF

OFF

ON

Area6

OFF

Area8

OFF

Area 1

Area 3
Area5
Area7

ON

ON

ON

OFF

ON
ON

ON

IN_

OFF
ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

ON

IN_

IN_

ON

OFF

IN_A

IN_B

Area 2

OFF

ON

Area 4

OFF

Area 3

22

ON

OFF

OFF

Area

ON

OFF

ON

OFF
OFF

ON

ON
ON

d) In the case of 2 input signals
Area 1

IN_

ON

OFF
OFF

OFF
ON

OFF
ON

OFF
OFF
ON

ON

ON

OFF
ON

IN_

OFF
OFF
OFF
OFF
ON
ON

ON

ON

e) In the case of 1 input signal
Area

IN_A

Area 2

OFF

Area 1

ON

IN_

OFF
ON

ON

Document No: C-61-00003-3

3.6 Incremental encoder

In UAM there are 2 pairs of encoder input terminals for connecting 2 units of dual channel incremental

encoder signals. Area will be switched depending on the encoder speed. Direction of travel is detected by

encoder's phase A and phase B signals having the phase difference of 90°. Speed and rotating direction of
both encoders are constantly monitored to detect abnormal travel and stop the AGV.

Incremental encoder output signals should be connected to the respective input terminals of UAM. There

are two patterns of signals generated by the combination of Phase A and Phase B of encoders depending on
the direction of travel (Figure 3-10). In the first pattern, Phase B is 90 degrees ahead of Phase A wherein, at
the rising edge of Phase A, state of Phase B is “H”. This pattern is considered as positive direction (forward

motion). In the second pattern, Phase B lags behind Phase A by 90 degrees and the state of Phase B at the
rising edge of Phase A is “L”. This is considered as negative direction (backward motion).

Figure 3-10 Input signals from incremental encoder

23

Document No: C-61-00003-3

3.6.1 Pulse per cm travel generated by incremental encoders

When AGV travels, incremental encoder generates pulses due to the transmission ratio between AVG tires

and incremental encoder frictional wheel. Pulse count per cm depends on AGV's speed.

Figure 3-11 Calculation of pulse count per centimeter travel





AGV tire diameter: 40 cm

Frictional wheel diameter mounted in incremental encoder: 5 cm
Incremental encoder pulse number per revolution: 1000 pulse

AGV tire circumference = Diameter × Circumference ratio = 40 cm × 3.14 = 125.6 cm

AGV tire's one rotation is equivalent to 8 rotations of frictional wheel. This equals to the 8,000 pulses of

incremental encoder.

From above, incremental encoder pulse count per cm is obtained as
8,000/125.6 = 63.7

While setting encoder parameters (Encoder Pulse1 and Encoder Pulse2) in UAM project Designer, set
the encoder pulse count after rounding the calculated value to nearest whole number (64 in this case)

24

Document No: C-61-00003-3

In the explanation above, the transfer method of the rotation was based on the frictional wheel. Same

method can be applied for other cases to estimate the pulse count generated for one rotation of the
wheel.





User should verify the proper area switching through encoder inputs.

Always use 2 units of incremental encoder. It is not possible to detect the failure of
incremental encoder or abnormal travel of the vehicle with single unit.

・ Use separate sets of cable to connect outputs from incremental encoder 1 and 2 to the



respective encoder input terminals of UAM.

Separate the power supply cables and power source of each incremental encoder. Output

pairs of Encoder connection should match the input pair of UAM.

Do not wire other power lines parallel to encoder and UAM or wire in the same duct. There
is a possibility of noise disturbance.

3.6.2 Recommend incremental encoder specification
・ Phase setting 90° dual channel rotary encoder
・ Power supply: DC 24V

・ Output : Complementary output
・ Protective class : IP 54 or more

・ Output cable : Twist pair/ shield cable
・ Maximum pulse frequency : 100 kHz

・ Minimum pulse frequency : 50 pulse/cm
3.6.3 Tolerances allowed for encoder

When AGV travels in a forward direction, speed input through the two incremental encoders will be same

as the original pulse frequency. However, there are cases when two speed input values may differ, such as

while cornering and due to AGV tire exhaustion. The difference between two input speeds should not exceed
the error tolerance for more than a fixed period of time. Set the error tolerance in the range of 0 to 80%.

Of the two speeds, the larger value will be considered for vehicles speed calculation. When permitted error
tolerance exceeds the fixed period OSSD will go to OFF state. Tolerance period differs according to the
vehicle speed as shown in table 3-3.

25

Document No: C-61-00003-3

Table 3-3 Relation between AVG speed and tolerance
AGV speed v

(cm/s)

-9≦ v ≦+9

-30

When area sequence is disabled, UAM can switch from an area to any other areas (Figure 3-24(a) whereas

it can only switch to specified areas if area sequence is enabled. (Figure 3-24(b)).
Area sequence function is recommended for control systems where switching area sequences can be
configured.

Figure 3-24(a) Operation without area sequence

Figure 3-24(b) Operation with area sequence

3.12 Response time

Response times of OSSD signal (Figure 3-25), OFF response time and ON response time (default

270ms) are configurable individually for each area using the UAM project designer. Response time of the

Warning 1 and Warning 2 will be same as the OSSD response time. Table 3-4 shows the possible
configurable values. In the dual protection mode, it is possible to set a separate response time for each
protection area.

When longer response time is configured, the stability of UAM can be increased. However, longer

response time requires longer safety distance. (Refer to chapter 4). User must perform risk assessment before

configuring the response time. Addition of maximum 1 cycle (30ms) has to be taken into account for the area
switching.

Figure 3-25 Response time

38

Document No: C-61-00003-3

Table 3-4 Response time of UAM

OFF

ON

*

60

300

90

330

120

360

Response time (ms)
150

390

180

420

210

450

240

480

Response time (ms)
300

330

360

390

420

450

480

270

510

270

510

Default value

* Default value of OFF response time varies depending on the selected application when creating a “New”
project. See Table 4-11 for the details.

* Minimum configurable response time in Master/Slave mode is 120ms for OFF and 300ms for ON.

3.13 Other outputs

UAM consist of 6 non-safety outputs, WARNING1, WARNING2, MUT_OUT1, MUT_OUT2 and

RES_REQ1 and RES_REQ2. WARNING1/OSSD3, WARNING2/OSSD4, RES_REQ1/ MUT_OUT1 and

RES_REQ2/ MUT_OUT2 are configurable outputs that share the same terminal. When the functions are
selected using UAM project designer, outputs are configured automatically.

3. 13.1 Warning output 1 (WARNING 1)

This signal will switch to OFF-state when an obstacle is detected in the configured warning zone 1.

3. 13.2 Warning output 2 (WARNING 2)

This signal will switch to OFF-state when an obstacle is detected in the configured warning zone 2.

3. 13.3 Muting output 1 (MUT_OUT 1)

MUT_OUT1 indicates the muting/override status of the protection zone 1. When the muting function is

activated, MUT_OUT1 will switch to ON-state. At the same time, number 37 is displayed on the 7-segment
LED. This signal should be used to indicate that protection zone 1 is in muting state or override state.

3. 13.4 Muting output 2 (MUT_OUT 2)

MUT_OUT2 indicates the muting/override status of the protection zone 2.When the muting function is

activated, MUT_OU2 will switch to ON-state. At the same time, number 38 is displayed on the 7-segment
LED. This signal should be used to indicate that protection zone 2 is in muting state or override state.

When both protection zone 1 and protection zone 2 are in muting or override state, number 39 is displayed

on the 7-segment LED.

39

Document No: C-61-00003-3

3. 13.5 Reset Request 1 (RES _ REQ1)

This signal will switch to ON-state when the protection zone 1 of the UAM is ready to receive reset

signal.

3.13.6 Reset Request 2 (RES _ REQ2)

This signal will switch to ON-state when the protection zone 2 of the UAM is ready to receive reset

signal.

3.14 Information indicator

LEDs and 7-segment display indicate the UAM status. These indicators are located in front of UAM.

Figure 3-26 shows the information indicators of the UAM.

OSSD 1/2 indicator

OSSD 3/4 indicator

Warning 1 indicator

Warning 2 indicator

Interlock 1 indicator

Interlock 2 indicator

7-Segment display
Figure 3-26 Indicator lamp

40

Document No: C-61-00003-3

3.14.1 LED

LED indicators and their descriptions are shown in Table 3-5.
Table 3-5 Description of indicator LEDs

LED

Color

OSSD 1/2

Green/Red

OSSD 3/4

Green/Red

WARNING 1

Orange

WARNING 2

Orange

Interlock 1
Interlock 2

Orange
Orange

Description

Green LED when OSSD 1/2 signal is in ON state,
Red LED when OSSD 1/2 signal OFF state
Green LED when OSSD 3/4 signal is in ON state,
Red LED when OSSD 3/4 signal OFF state
Green LED when OSSD 3/4 signal is not in use
LED ON when Warning 1 signal is in OFF state
LED OFF when Warning 1 signal is not in use
LED ON when Warning 2 signal is in OFF state
LED OFF when Warning 2 signal is not in use
LED ON when OSSD 1/ 2 is in interlock state
LED ON when OSSD 3/ 4 is in interlock state

3.14.2 7-Segment display

Table 3-6 shows the descriptions of the numbers shown 7 segment display of UAM.

Numbers can be displayed upside-down by enabling the 7-segment display function on the configuration

software “UAM Project Designer”. This will help to read the numbers with ease when the device has to be

inverted for the mounting. Dots on the 7-segment will illuminate when the upside-down display function is

active.

Table 3-6 Description of numbers displayed on 7-segment

Display number
00
01 – 32
33
34
35
36
37
38
39
40
F2
F3
F4
F5
Fb

Details

Sensor is initializing
Selected Area 1 to 32
Setting mode
Interlock state (Protection zone 1)
Interlock state (Protection zone 2)
Interlock state (Both protection zone 1and 2)
Muting or Override state (Protection zone 1)
Muting or Override state (Protection zone 2)
Muting or Override state (Both protection zone 1 and 2)

Laser Off mode
SD card is detected with correct configuration file
Configuring the sensor from the SD card information
Configuring from the SD card is successful. Remove the SD
card to complete the process.
SD card process is complete. Sensor is going to restart.
Reset of IP address is complete. Sensor is going to restart.

Note: Display numbers other than the above are error state. For details refer to table 9-2 for details (

page 133).

41

Document No: C-61-00003-3

3.15 Ethernet communication

Measurement data of UAM can be obtained from the Ethernet communication. Water proof Ethernet

connector is located at the back of UAM. To connect sensor with PC use an Optional Ethernet cable
(UAM-ENET).

UAM is compatible with SCIP2.2 communication protocol standard. Refer to UAM-05LP communication

specification (C-64-00012).

3.15.1 Ethernet Setting
● Default setting

Factory default value is shown below.
IP address

: 192.168.0.10

Subnet mask

: 255.255.255.0

Default gateway : 192.168.0.1
Port number

: 10940

● Changing the IP address
IP address can be changed by using UAM project Designer. Refer to section 7.13 and 7.9.1 for details.
● IP address initialization

Ethernet settings can be set to factory default by using IP initialization switch.



a) Prepare a thin strong pin for IP initialization process. IP initialization switch is located exactly below the
SD card Slot (Refer to figure 3-27)

b) When UAM is operating in normal state, press and hold the IP initialization switch for more than 3

seconds. After initialization process is complete 7-segment display status changes to “Fb”.
c) Sensor restarts with 7-segment display showing the status “00”.

42

Document No: C-61-00003-3

Figure 3-27 IP initialization switch

3.16 Function to configure UAM by SD card

Configuration generated by UAM Project Designer can be saved in the SD card. It is possible to transfer

the setting directly from the SD Card to UAM without connecting to a PC. Recommended specification of
SD card is given below.

Create a project file with set the serial number and password of the UAM and save it on the SD card using

UAM Project Designer. When the SD card is inserted to the specified UAM, settings are automatically

transferred. It is possible to register multiple serial number and password in the SD card to simultaneously

configure multiple devices. Setting will not be transferred to the unspecified UAM or if the password
verification fails.


Specification of SD card

Type: Micro SD card, Micro SDHC card
Capacity: 16GB or less

3.17 Master-Slave Function

Maximum 4 units of UAM can be interconnected using RS-485 for Master/slave operation. One unit will

function as a master unit communicating with up to 3 units that function as slaves via safety communication

channel. Use the UAM Project Designer to configure the devices. UAM will report error if the number of

master and slave units is different than the configured settings.

Area switching of the slave unit is linked with the master unit while the slave units transmit the object

detection information to the master which controls the OSSD. It is also possible to use each slave unit’s
OSSD. Figure 3-28 shows the connection example.

43

Document No: C-61-00003-3

Figure 3-28 Connection example (When OSSD of slaves are not in use)

 Perform the risk assessment before using the master-slave function.

 User should comply with all the following conditions when using the master-slave function.
1. There should be one device configured as master in the system.

2. Number of slave units connected in the system should not exceed the slave cont configured in
the master unit..

3. Configuration of slave identity number should be in the order starting from 1 without being
overlapped.

4. Verify that each device is mounted at their intended location.

5. Verify that each device matches the intended configuration.






44

Interlock function is mandatory when using the master-slave function for safety operation.
Connecting RS485 lines to devices other than UAM, such as actuators, is not possible.
Do not exceed the cable length between the master and each slaves beyond 20m.
Failing to comply with the above could lead to critical injury or death.

Document No: C-61-00003-3

 Configured active area count in master and slave units should be the same except when using the


encoder input function.

Scanning area operation mode in master and slave units should be the same.

3.18 Laser Off Mode

Laser off mode is a function to completely stop the laser emission in the measurement region in order to

prevent the interference to the surrounding equipment.

When this mode is enabled, Area1 is automatically assigned for laser off function. During the operation,

UAM will stop the laser emission and switch the OSSD to OFF state whenever the area is switched to Area1.

3.19 Scan Skip Function

Scan skip is a function to stop the laser emission for a specified number of scan cycles in the

measurement region in order to reduce the interference to the surrounding equipment.

When this function is enabled by specifying the skip count, UAM will operate by skipping the scan for

the number of cycles. During the skipping cycle the laser is switched off in the measurement region.

Configurable value for skip cycle is 0 ~ 3 count. Response time of UAM for the different settings is shown

in Table 3-7.

Figure 3-29 shows the operating concept when the scan skip is 0. In this configuration the scan skip

function is disabled and sensor operates normally.

30ms

30ms

30ms

30ms

Scan 2
Scan 3
Scan 4
Scan 1
* Laser emitted cycle is shown in yellow

30ms

30ms

Scan 5

Scan 6

Figure 3-29 Operation of UAM when scan skip count is 0
Figure 3-30 shows the operating concept when the scan skip is set to 2. In this configuration UAM will

skip the measurement for every 2 cycles in between the normal measurement cycles. Outputs states just
before the skipping cycle are retained during the skipping cycle.

30ms

Scan 1

30ms
Scan 2
90ms

30ms

30ms

30ms

30ms

Scan 3

Scan 4

Scan 5

Scan 6

*Laser emitted cycle is shown in yellow
Figure 3-30 Operation of UAM when scan skip count is 2

45

Document No: C-61-00003-3

Table 3-7 Response time for different scan skip settings
Scan skip count
1
2
3
Scan skip count

Master-Slave function disabled

90

150

210

150

270

390

120

210

300

1

270

330

390

3

270

390

510

2

Scan skip count

300

390

480

150

210

270

3

210

330

450

Scan skip count

180

270

1

330

390

3

330

450

2

270

390
510

330

480

390

450

450

510

510

On Response time (ms)
450

510

Master-Slave function enabled

1
2

Off Response time (ms)

360

450

360

450

Off Response time (ms)
330
450

390

On Response time (ms)
510

3.20 Optical Window Contamination Warning Function

This is a function to warn the optical window contamination by blinking the 7-segment display number

before contamination level reaches the maximum limit causing the OSSD signals to switch to OFF state.

Cleaning the optical window at the blinking stage will prevent the unnecessary stop due to contamination
error. No specific configuration is necessary to activate this function.

46

Document No: C-61-00003-3

4. Application examples of UAM

The section describes some application examples of UAM and safety distance calculation in the

respective application. When using the UAM as protective equipment, guidelines below should be taken into

account.

 Hazard should be identified and risk assessment should be carried out.
 UAM should not be used for finger protection.

 Working environment should be within the specification of UAM.
 Safety distance must be determined in accordance to ISO 13855 and IEC 61496-3.


Operating the UAM beyond its specification could lead to critical injury and death.

4.1 Access protection (Horizontal application Stationary Protection zone 1)

In this kind of application, UAM is mounted horizontally to protect the hazardous area (Figure 4-1).

The protection zone is configured around the hazardous area to prevent the entry of human beings or object.

Warning zone 1 and Warning zone 2 are configured surrounding the protection zone. Warning zones are used
for alerting human beings or object from approaching the protection zone and preventing unnecessary stops

of the protected machine. Any objects or human beings detected in the protection zone will cause the OSSD
signal to switch to OFF-state from ON-state. Any objects and/or human beings detected in the warning zones
will cause the warning signal to switch from ON-state to OFF-state. The safety distance for this application

is shown in figure 4-2 and 4-3.

Protection zone 1
Warning zone 1
Warning zone 2

Figure 4-1 Example of access protection

47

Document No: C-61-00003-3

Figure 4-2 Top view of the horizontal application

Figure 4-3 Side view of the application

48

Document No: C-61-00003-3

For safety distance calculation:

S = (K × (Tm + Ts )) + C + Zs

where:

S = Safety distance (mm)
K = Approach speed 1600 (mm/s)
Tm = Maximum stopping/run-down time of the machine or system (s)

Ts = Response time of UAM (s)
C = 1200-0.4×H≧850
H = the height at which the protective field is mounted (mm)
1000≧H≧15× (d−50)

d = Minimum detectable object width (mm)
Zs= UAM tolerance distance (mm)

 User must ensure the distance between the hazard zone edge and origin of the





protection zone “a” must be less than the minimum detectable width. In application
where the value of “a” is greater than the minimum detectable width, additional
protective measures should be taken to prevent penetration through this unprotected
area.
UAM should not be mounted higher than 300mm to prevent the possibility of
crawling beneath the detection plane.
For applications which require the UAM to be mounted higher than 300mm,
additional measures should be taken to prevent intrusion beneath the detection plane.
If UAM is mounted in a public area, the height of the detection plane should be
reduced to 200mm or to the height required by regulations of the local authority.

 It is recommended to mark the floor of the protection zone.
 Distance tolerance should be taken into account when configuring the safety distance.
 Additional tolerance should be applied when UAM is used in the presence of high reflective
background.

 User should ensure that boundary or protective measures used are not included inside the
protected zone. They will be detected as obstacles causing the OSSD to remain in OFF-state.

 User should ensure the gap of 100mm between the protection zone and the distance of the wall
“b” to prevent the detection by the sensor.

4.2 Access protection (Stationary Horizontal application with Dual
Protection zone)
In this kind of application, UAM is mounted horizontally to simultaneously protect two hazardous areas

(Figure 4-4). Protection zones are configured around the hazardous area to prevent the entry of human

beings or object. Warning zone cannot be configuration in dual protection mode. Any objects or human

beings detected in the protection zones will switch the respective OSSD signal to OFF state from ON-state.
In this configuration it is possible to protect two equipment using a single UAM.

49

Document No: C-61-00003-3

The safety distance for this application is shown in figure 4-1.

Protection zone 1
Protection zone 2
Figure 4-4 Example Horizontal application of access protection (Dual protection zone)

4.3 Access protection (Vertical application- whole body detection)

UAM can be used as a protective shield by mounting it vertically (Figure 4-5). Application shown in the

figure is generally used in preventing the access to hazardous area. When an object or human enter the
passage, OSSD signal will switch from ON-state to OFF-state.

In this configuration, UAM detects objects or human beings in vertical plane. It is not possible to detect an

object or human being at the front or back side of the detection plane. Therefore, caution should be taken

while setting the distance between the detection plane and hazardous area. Configure the shortest response
time of UAM not exceeding 90ms. Always use reference monitoring function in such applications to detect
the displacement of fences and UAM which may expose the hazardous area. OSSD signal will switch to

OFF state when the position of reference is changed. The safety distance for this application is shown in
figure 4-6 and 4-7.

Figure 4-5 Example of access protection (Whole body detection)

50

Document No: C-61-00003-3

Figure 4-6 Top view of access protection (Whole body detection)

Figure 4-7 Side view of access protection (Whole body detection)

For Safety distance calculation:
S=
=(K× ( Tm+
+Ts))+
+C

where:

51

Document No: C-61-00003-3

S = Safety distance (mm)

K = Approach speed 1600 (mm/s)

Tm = Maximum stopping/run-down time of the machine or system (s)

Ts = Response time of UAM (s)

C = Additional distance of 850mm by considering arm intrusion (mm)

 User should ensure that the width of unprotected zone “a” is smaller than the
minimum detectable width. If the value of “a” is greater than minimum detectable

width, additional protective measures should be taken to prevent the penetration
through this unprotected zone.

 In the access protection application where the angle of approach exceeds ±30º,
“Reference monitoring” function should be used with 100mm tolerance range for the
reference zone. Response time should be configured below 90ms in such application.

 Reference segments should be configured on each sides of reference boundary.
 UAM should be mounted in such a way that accessibility towards hazardous point is


impossible. Use additional protective measures if necessary.

Tolerance should be taken in account when configuring the reference segments.

4.4 Access protection (Vertical application Stationary)

Figure 4-8 shows an example to prevent the access when part of the body is approached near the

hazardous area. If objects or part of body enters such area, OSSD signal switches to OFF state from ON-state.
UAM detects an object or human being in vertical plane in such configuration. It is not possible to detect an

object or human being at the front or back side of the detection plane. Therefore, caution should be taken

while deciding the distance between approaching point and hazardous area. The width of protection zone
should be sufficient to protect the hazardous area. Always use reference monitor function in such

applications to detect the displacement of fences and UAM which may expose the hazardous area. OSSD
signal will switch to OFF state when the position of reference is changed. The safety distance for this
application is shown in figure 4-8 and 4-9. Refer to section 7 for configuring the protection zone.

52

Document No: C-61-00003-3

Figure 4-8 Front view of access

Figure 4-9 Side view of access protection (For detection of body parts)

For Safety distance calculation
S= (K×(Tm+Ts)) + C
where:

S = Safety distance (mm)

K = Approach speed 2000mm/s

Tm = Maximum stopping/run-down time of the machine or system (s)
Ts = Response time of UAM (s)

C = Additional distance
= 8 × (d − 14 )

d = Minimum detectable object width (mm)

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O = Additional width from edge of hazard source

≥ (2 × Z s ) − d

d = Minimum detectable object width (mm)

Zs= UAM’s tolerance distance (mm)


In the access protection application, where the angle of the approach exceeds ±30º,



Reference segments should be configured on each sides of reference boundary.



For detection of body parts, minimum detectable width should be configured as 30mm.









“Reference boundary monitoring” function should be used.

Tolerance of the reference segment should be less than 100mm.

UAM should be mounted in such a way that it is impossible to access the hazardous
point. Use additional protective measures if necessary.

When the S > 500mm, value for K can be replace with 1600mm/s instead of 2000mm/s.

However, minimum value of S will be 500mm in such cases.

4.5 Area protection (Horizontal application Mobile) Fixed area

UAM can be used for mobile applications such as AGV (Figure 4-10). It is installed on an AGV to

detect objects while travelling along a fixed route. Warning signals in such application can be used for
reducing the speed and stop the AGV. A maximum 32 area sets can be used to match the travel route of the

AGV. Confirm the time and distance required for the AGV to stop completely when configuring the
protection and warning zones. The safety distance for this application is shown in figure 4-11 and 4-12.

Protection zone
Warning zone 1
Warning zone 2

Figure 4-10 Example of area protection (Mobile)

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Figure 4-11 Top view of area protection (Mobile)

Figure 4-12 Side view of area protection (Mobile)

For Safety distance calculation:
S = V × (Tm + Ts ) + Z b × L + Z s + Z g

where:

S = Safety distance (mm)

V = Maximum approaching speed of AGV (mm/s)

Tm = Maximum stopping/run-down time of the machine or system (s)
Ts = Response time of UAM (s)

Zb = Distance required for AGV to stop (mm)
L= Brake wear coefficient

Zs = UAM tolerance distance (mm)

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Zg = Additional of distance with the lack of ground clearance (mm)
h = Ground clearance (mm)

When using the UAM on an AGV, user should confirm the time and distance required for the AGV to

stop completely as it will move forward during the response time of UAM. It is important to note that
distance required to stop is not proportional to the speed, but proportional to the square of the speed.

Further, sufficient ground clearance should be provided to prevent injuries, such as, hitting the toes.

Figure 4-13 shows the relationship between ground clearance h and Zg.

Figure 4-13 The relationship between Zg and h


User should ensure that the width of unprotected area “a” is smaller than the minimum

detectable width. When the distance “a” is greater than minimum detectable width,
additional protective measures should be taken to prevent the penetration through this






56

unprotected area.
UAM should not be mounted higher than 200mm to prevent the possibility of crawling
beneath the detection plane.
Detection plane should not be inclined as this could lead to the failure of UAM to detect
an object with a diameter of 200mm.

User should ensure that boundary or protective measures used are not inside the configured
protected zone. It will be detected as obstacles causing the OSSD to remain in OFF-state.

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4.6 Area protection (Mobile, Horizontal, Single Protection, Variable Area)

For applications where AGV travels in a single direction, it is possible to switch to different areas at

corners for effectively monitoring the obstacles at front (Figure 4-14).

Warning zone 2

Warning zone1
Protection zone

Left turn

Straight

Right turn

Figure 4-14 one example of AGV scanning area at curve (Top view)

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4.7 Area protection (Mobile, Horizontal, Single Protection, Encoder Input)

When incremental encoder is used, area can be switched depending on the speed of AGV (Figure 4-15).

Warning zone 2
Warning zone 1
Protection zone

High speed

Medium speed

Low speed

Figure 4-15 Example of AGV’s scanning area depending on the speed (Top view)

4.8 Area protection (Mobile, Horizontal, 2 Units Interconnected, Variable
Area)
For AGVs travelling in both directions, it is possible to use 2 interconnected units of UAM, each

mounted at front and back. Safety can be improved by switching each unit to monitor the area with

appropriate size and shape based on the speed and direction of travel. Further, it is also possible to use
incremental encoder in such systems for area switching.

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Protection zone
Warning zone 1

Warning zone2

Figure 4-16 Example of AGV’s scanning area which can travel in both the direction (Top view)

4.9 Area protection (Mobile, Horizontal, 4 Units Interconnected, Variable
Area)
For AGVs travelling in all directions it is possible to use 4 interconnected units of UAMs mounted on

each side of AGV. Safety can be improved by switching each unit to the area with appropriate size and shape

based on the speed and direction of travel. Further, it is also possible to use incremental encoder in such
systems for area switching.

Protection zone
Warning zone 1
Warning zone 2
Figure 4-17 Example of AGV’s scanning area which can travel in all the direction (Top view)

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4.10 Area protection (Mobile, Horizontal, Autonomous Navigation)

UAM monitors both protection and warning zones and simultaneously transfers the measured data of

the surrounding through the Ethernet to the main control unit of AGV. Supplied data can be used for
autonomous route selection. For such systems, there is no need to install guidance means such as optical

beacons or electromagnetic tapes on the floor. Refer to UAM-05LP communication protocol (C-64-00012)

for the Ethernet communication protocol.

Surrounding outline data

Figure 4-18 Image of automatically operated AGV

4.11 Default Values

When configuring the device, default settings will be set is depending on the type of application selected

on the configuration software, UAM Project Designer. Table 4-1 shows the selected values.

Area will not be configured to any default value when selecting the applications. Configure the

appropriate area by calculating the safety distance or based on the risk assessment performed on the system.
Perform pre-operation tests on UAM to verify the correctness of the selected parameters.

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Table 4-1 Default values for selected applications
Applications
General

Access protection
(Horizontal application Stationary)

Access protection
(Vertical application- whole body detection)
Access protection
(Vertical application Stationary)
AGV

Sensing
Minimum
detection width
70mm

Active
areas
1

Interlock
Start/Restart
Delay
Setting
-

-

Reference
Monitoring
(Tolerance)

Off response time
(Common to all areas)

-

150ms

70mm

1

Manual/Auto

1s

-

150ms

70mm

1

Manual/Auto

1s

Used
(100mm)

90ms

30mm

1

Manual/Auto

1s

70mm

32

-

-

Used
(100mm)
-

90ms
120ms

*Check the settings for each function and verify that they match the system requirements. Modify the values
if necessary.

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5. Installation

Cautions during the installation of UAM are explained in this chapter.

5.1 Light interference

UAM uses pulsed laser for object detection. Light sources in the surrounding could interfere with its

operation leading to false detection. User should examine the surroundings environments before installing

the UAM. Some of the light sources that could interfere with UAM are as below.


Incandescent light



Stroboscopic light









Fluorescent light
Flashing beacon
Sunlight

Infrared light sources

In case the light source cannot be avoided during the operation, UAM should be installed with the light

source located at ±5 degrees or more from the detection plane to prevent the interference (Figure 5.1).

Figure 5-1 Installation to avoid light interference


User should perform risk assessment for light interference in the working



Avoid direct light such as stroboscopic, flashing beacon, fluorescent.





62

environment before the installation.

Failing to comply with the above could lead to critical injury or death.

User should verify detection capability before actual operation.

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5.2 Mutual interference

Cautions are required while using two or more units of UAM or identical products as pulsed laser signal

from one another could lead to false detection. Figures below show the installation method for avoiding the
mutual interference.

a) Changing the height of installation

Install at different heights to separate the mutual detection plane by 5 degrees or more.

Figure 5-2 Opposite facing installation

Figure 5-3 Parallel installation

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b) Changing the angle of installation

Change the installation angle of UAM by 5 degrees or more from the mutual detection plane.

Figure 5-4 Opposite facing installation

Figure 5-5 Parallel installation
C) Adding a shield between UAMs

Add a shield between UAMs such that laser beam of one unit cannot reach the other to avoid the possible

mutual interference.

Figure 5-6 Opposite facing installation

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Figure 5-7 Parallel installation


Shielding material should be opaque.

5.3 High reflective background

Measured value will be longer than the actual distance of the object due to high reflective background

leading to wrong OSSD output. When high reflective background cannot be avoided in the working
environment, additional distance of 200mm is necessary while configuring the protection and warning zones
(Figure 5-8). Refer to UAM’s specification for the required distance tolerance.

* Additional distance : Required additional distance when operating UAM under high reflective background

Figure 5-8 Additional distance in high reflective background

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Measured value will be longer than actual distance of the object if the

background is highly reflective. Additional distance should be included when
configuring the protection zone.

High reflective background (Ex.: Mirror, corner cube reflector, reflective safety

jacket, road reflector) should be avoided. Reflectance caused by these materials
could lead to false detection in the protection zone.

Verify the configured areas before actual operation.

Failing to comply with the above could lead to critical injury or death.

5.4 Limited detection capability zone

The limited detection capability zone is defined as a region between the optical window and start of the

detection zone. The limited detection capability zone of the UAM is 90mm from the origin of UAM (Figure
5-9). Presence of object with low reflectance may not be detected in this zone.

Figure 5-9 Limited detection capability zone


66

User should perform risk assessment for possibility of object penetration into
the limited detection capability zone.

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6. Wiring

This chapter describes safety precaution when wiring the UAM.

6.1 Precautions



During electric wiring make sure that all devices are disconnected from power supply. Switch off all the



Do not exceed cable length stated in the specification of UAM.

power supply during wiring. Confirm that power supply is OFF.

6.2 Power supply

Make sure that power supply is within the range of DC 24V±10%. For battery operation, power supply

should be within the range of DC 24V -30% / +20%. UAM could be damaged if rated output voltage
exceeds this range.





For safety, switch OFF the power supply during electrical wiring.

Do not use cables longer than those mentioned in the specification of UAM.

6.3 Wire color and function

Table 6-1 shows the color of each lead wire, signal name and function. It is recommended to use the

shielded cable for wiring.
Color
Brown
Blue
Red
Yellow
Red/Black
Yellow/Black
Purple
Gray
White
Pink
Green
Purple/Black
Gray/Black
White/Black
Pink/Black

Signal

Table 6-1 Wire color and function

+ 24 DC
0V DC
OSSD1
OSSD2
WARNING 1/ OSSD3
WARNING 2/ OSSD4
IN_A
IN_B/ MUTING 3
IN_C/OVERRIDE1/
ENC1_A
IN_D/ MUTING 1/ENC1_B
IN_E/EDM1

Function
Power

Power

Output
Output
Output
Output
Input

Input
Input
Input
Input

IN_A
IN_B/ MUTING4
IN_C/OVERRIDE2/ENC2_A

Input

IN_D/

Input

MUTING2/ENC2_B

Input
Input

Description
Power Supply: DC 24V
Power Supply: DC 0V
Protection zone output 1
Protection zone output 2
Warning zone output 1/Protection zone output
3
Warning zone output 2/Protection zone output
4
Area switching Input A
Area switching Input B / Muting input 3
Area switching Input C/Override input 1/
Encoder input 1_A
Area switching Input D / Muting input 1/
Encoder input 1_B
Area switching Input E /External device
monitoring 1
Area switching Input A invert
Area switching Input B invert / Muting input 4
Area switching Input C invert / Override input
2/Encoder input 2 A
Area switching Input D invert / Muting input

AWG

22
22
26
26
28
28
28
28
28
28
28

28
28
28
28

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Green/Black
Yellow/Green
Yellow/Blue
Orange
Orange/Black
White/Blue
(TP)
White/Red
(TP)
Shield wire

IN_E/EDM2

Input

RESET 1
RESET 2
RES_REQ1/MUT_OUT1
RES_REQ 2/MUT_OUT 2
RS485+
RS485FG

Input
Input
Output
Output

Communic
ation
Communic
ation
-

2/
Encoder input 2 B
Area switching Input E invert / External
device monitoring 2
Reset input 1
Reset input 2
RES_REQ1: Request output 1
MUT_OUT1:Muting state output 1
RES_REQ2: Request output2
MUT_OUT2:Muting state output2
Communication protocol RS485

28
28
28

Communication protocol RS485

28

Frame ground

-

28

28
28

6.4 Wiring example

a) Standard (With maximum 32 sets of area)

Frame ground

Figure 6-1 Wiring Example 1

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R1 and R2: External equipment (Safety relay, Electromagnetic contactor)
S1: Interlock reset switch

*1: Refer to section 3.5 for the detail on area switching.

b) During EDM, muting and override function

Frame ground

Figure 6-2 Wiring Example 2
R1 and R2: External equipment (Safety relay, Electromagnetic contactor)
S1:Interlock reset switch

S2:Override switch

M1 and M2:Muting switch 1 and 2

*1: Refer to section 3.5 for the detail on area switching.

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c) During area switching during encoder input

Frame ground

Figure 6-3 Wiring Example 3

R1 and R2: External equipment (Safety relay, Electromagnetic contactor)
S1:Interlock reset switch

*1: Refer to section 3.5 for the detail on area switching and section 3.6.4 for encoder input.

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d) During Master slave function when not using OSSD of slave

Master

Frame ground

Slave1

R1 and R2: External equipment

Slave2

(Safety relay, Electromagnetic contactor)

S1:Interlock reset switch

*1: Refer to section 3.5 for the detail
on area switching.

Slave3

Figure 6-4 Wiring Example 4

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e) During Master slave function when using OSSD of slave

Master

Frame ground

Slave1

R1 – R8: External equipment

(Safety relay, Electromagnetic contactor)

Slave2

S1-S4:Interlock reset switch

*1: Refer to section 3.5 for the detail
on area switching.
Slave3

Figure 6-5 Wiring Example 5

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6.5 Input/ Output circuit
6.5.1 OSSD/ Warning Output circuit
OSSD/Warning output is output source type

Figure 6-6 OSSD/WARNING Output circuit

6.5.2 Other output circuits

RES_REQ1, RES_REQ2, MUT_OUT1, MUT_OUT2 outputs are PNP type.

Figure 6-7 Output circuit

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6.5.3 Input circuit

Figure 6-8 shows input circuit for Area input, EDM1, EDM2, RESET1, RESET2, MUTING 1, MUTING

2, MUTING 3, MUTING 4, OVERRIDE 1, and OVERRIDE 2 signals.

Figure 6-8

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Input circuit

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7. Function configuration of UAM
7.1 About UAM Project Designer application

UAM project designer is application software for UAM that is developed for the following functions.



Protection and warning zone configuration



Displaying the measurement data







Function configuration

Record and playback of measurement data

Project data management (saving and opening the project data).


Figures, illustrations, displays and indications in this manual may differ depending on user’s
system or environment settings.

7.2 System requirements
Item
Interface

PC

Table 7-1 Minimum system required for UAM Project Designer
Explanation

USB 1.1/2.0
CPU

Pentium® IV processor of 800MHz or above

Hard disk

100MB minimum free space

RAM

256MB or more

Media Drive

CD-ROM driver

Microsoft® Windows® XP 32bit (SP3 or above)
Compatible OS

Display

Microsoft® Windows® 7

32/64bit

Microsoft®

32/64bit

Microsoft® Windows® 8
Windows®

8.1

Microsoft® Windows® 10

32/64bit

32/64bit

High color (16bit color) or above , 800×600 dot or above

Operation cannot be guaranteed for the following system environment.


OS other than mentioned above.



Self-assembled PC









NEC PC98 series and its compatible device.
Multi boot environment

Multi monitor environment

Upgraded OS from the standard OS

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Even if the system requirements are fulfilled, operation is not guaranteed in all



Read the UAM user’s manual before configuration. User’s manual can be opened




PCs.

from the help menu of UAM Project Designer.

Cover the USB connector and SD card slot with protective cap when UAM is

operating. Make sure that mist or dust does not enter the device.

Do not use the USB cable of mobile chargers. It is recommended to use a standard
USB cable and avoid the winding type.

7.3 Installatiion of UAM Project Designer
a)

Insert the CD into the CD-ROM drive.

c)

Follow the instructions to complete the installation.

b)

Click “UAM Project Designer_*.*_installer.exe.



Log in as “Administrator” to authorize the installation of the UAM Project



Installation cannot proceed if PC is not running in “Administrator” mode.



Designer.

UAM project designer is installed at “C:╲Program Files Hokuyo╲UAM Project

Designer” by default. To install in different folder, change this location during the
installation process.

7.3.1 Uninstallation UAM Project Designer

Process to uninstall the UAM Project Designer is as shown below.

a) Select all programs from the start menu.

b) Select “Uninstall UAM Project Designer” in the “UAM Project Designer” folder.

c) When “Are you sure you want to completely remove UAM Project Designer and all of its related

d)

components?” message appears, click [Yes] to uninstall the program from the PC.

Click [OK] when uninstalling process is complete. Restarting the PC is recommended.
Following is the alternative method to uninstall the application,

a)

Select the “Control Panel” in the start menu.

c)

Select “UAM Project Designer” and click [Delete].

b)
d)

76

Click the “Uninstall Programs”.

When “Ready to uninstall UAM Project Designer” appears, click [Yes] to uninstall the program from the

PC.

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e)

Click [OK] when uninstalling process is complete. Restarting the PC is recommended.

7.4 Device driver installation

7.4.1 Installing the driver in Windows 8

In Windows 8, permission setup is required before installing the USB driver.
Caution:

This step is not required for Windows 7. Proceed to section 7.4.2 for such OS.

This step is not required for Windows XP. Proceed to section 7.4.3 for such OS.

This step is not required for Windows 10. Proceed to step 7.4.4 for such OS.

a)

Display the side menu by moving the mouse cursor to the top right or bottom right corner or click
Start Menu + “C key” and click on the “Setting”. When using a tablet, swipe from the right edge of the
screen towards the center.

b)

Figure 7-1 Windows 8 Start screen

On the setting screen click the “Change PC setting” located at the bottom.

Figure 7-2 Sub menu of start screen

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c)

On the PC setting screen, click the “General” and then “Restart Now” of “Advanced start-up” on the
list.

Figure 7-3 PC Setting screen
d)

Wait for the system to restart.

e)

On the option selection screen, click the “Troubleshooting” → “Detailed Options” → “Startup setting”

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in order.

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Figure 7-4 Option selection screen

Figure 7-5 Startup setting screen
f)
g)

Click restart and wait for a while.
When startup setting is displayed, press F7 or 7.

After completing the setup, follow the process described in section 7.4.2 to install the driver. To view the

device manager used in the process, right click the mouse button on the empty start window panel and click

on the “all applications” and click on the “device manager”. Start from Step 4 (page 78) of installation

process for Windows7 described in section 7.4.2 to complete the driver installation.

7.4.2 Installing the driver in Windows 7

It is required to install USB driver when UAM is connected first time to USB port of a PC. Follow the steps
described below to complete the driver installation before running UAM Configurator application on
Windows7 operating system.

Step 1: Connect UAM to USB port of the PC. Following error message will appear on the screen.

Figure 7-6

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Step 2: From windows start menu click [Computer].

Figure 7-7
Step 3: Click [System properties] on the menu.

Figure 7-8
Step 4: Click [Device Manager] button.

Figure 7-9

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Step 5: [URG-Series USB Driver] will be listed on [Other devices]. Right click on the [URG-Series USB

Driver] and click [Update Driver Software].

Figure 7-10

Step 6: Select [Browse my computer for driver software] when following message appears.

Figure 7-11

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Step 7: Insert installation CD on the PC. Click [Browse] button to select “Driver” folder in the CD and click
[Next] button.

Figure 7-12

Step 8: Select [Install this driver software anyway] if following security message appears during installation.

Figure 7-13

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Step 9: Installation is complete when following message appears on the screen

Figure 7-14

Step 10: Open device manager and confirm the presence of [URG Series USB Device Driver] listed under

[Ports (Com & LPT)]

Figure 7-15

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7.4.3 Installing the driver in Windows XP

This section explains the USB driver installation method in Windows XP. URG series USB driver is used by
UAM. Follow the steps below to install the driver.
a)

Connect the UAM to PC’s USB port. When PC detects the new hardware open the “Found

b)

Select “Install from a list or specific location (Advanced)”. Insert the CD and click [Next>]

New Hardware Wizard”

c)

Select “Search for the best driver in these locations”. Select “Include this location in the search”, and

d)

Select the “Driver” folder and click [OK]

e)

click [Browse]

Click [Next>]

f)

The Wizard starts searching for the driver and dialogue box is shown.

h)

After clicking [Finish], the dialogue appears indicating new hardware is successfully installed.

g)

Windows starts installing the UAM driver.

To confirm the successful installation go to computer’s device manager and expand the “Ports (COM and

LPT)” list. “URG Series USB Device Driver” should appear as one of the COM ports.

7.4.4 Installing the driver in Windows 10

This section explains the USB driver installation method in Windows 10. UAM can be connected with the
pre installed USB serial device driver in Windows 10. Therefore, installing the driver provided in the

package (URG Series USB Device Driver) is not necessary. Follow the steps before to install the windows

USB serial device driver.

Switch on the power supply to UAM and connect it with USB cable to Windows 10 PC. OS will

automatically detect the device and install the USB serial device driver. To verify the installation, open the

device manager, open the lists on “Ports (Com & LPT)” and look for “USB Serial Device (ComXX)”
(Figure 7-16). Use this com port number when connecting with UAM Project Designer.

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Figure 7-16 USB Driver in Windows 10

7.5 Starting the UAM Project Designer

* Explanation of this section is based on Microsoft Windows XP. Although the display may differ slightly in

the other OS, same operation can be performed.

a) Supply the Power to the sensor. Connect USB cable of the sensor to the computer.
b) Click “

Start Menu” → “All Programs” → and click “UAM Project Designer”.

c) “UAM Project Designer” application will be activated.

7.5.1 Startup Main window

a) Main window as shown in figure 7-17 will be displayed when UAM project designer starts.

Figure 7-17 Main window

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b) Select the method to operate UAM.
Method
Create
Open

Connect

Table 7-2 Operating Method

Description

Checks the firmware version and creates a new project file for UAM.
Opens an existing project file.

Establish communication between PC and sensor.

7.5.2 Create new configuration

When new is selected, a list of application examples as shown in Figure 7-18 will be displayed. Refer to

section 4 for the details on these applications and section 4.11 for the default setting values selected by the
application. Window as shown in Figure 7-19 will appear when any one of these applications are selected.

Enter the necessary information such as product identity, user name and click function to continue the

setting.

Figure 7-18 Application selection window
To change the IP address of UAM, enter the value in the Ethernet information.

Figure 7-19 New configuration window

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7.5.3 Open configuration file

When the open is selected, a window as shown in figure 7-20 will be displayed. Select the previously

saved project, click open to read the settings. Modify the settings if required. Confirm all the settings and
proceed to transmit to transfer the configuration to UAM.

7.5.4 Connect to UAM

Figure 7-20 Selection of project file

When Connect button is selected, a window as shown in figure7-21 is displayed indicating the information

are being read from UAM. When the settings are successfully read, UAM project designer will switch to
monitor mode.

Figure 7-21 Connecting with UAM

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7.6 Components of UAM Project Designer

Figure 7-22 shows the name of each component on the main window.
Menu bar

Tool bar

Sub panel

Status bar

Main window
Figure 7-22 UAM Project Designer components

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7.7 Menu bar

This section explains the functions of all items in the menu bar. Function can be executed by either clicking

the respective items or by the short-cut key. When UAM is not connected, some items are in gray and cannot
be clicked

7.7.1 File

This menu is used for creating and saving the project file and closing the application. When file is clicked,

items as shown in the figure 7-23 will be displayed. Table 7-3 displays the details of each item.

Figure 7-23 File menu

Item

New

Short-cut Key
Ctrl+N

Save

Ctrl+S

Open

Ctrl+O

Save As

Ctrl+Shift+S

Quit

Ctrl+Q

Table 7-3 File menu

Function

Create a new configuration file for UAM
Open an existing configurations file
Save the current project file

Save the current project file after naming
Close the UAM Project Designer

7.7.2 Edit

This menu is used for editing the area. When edit is clicked, items as shown in the Figure 7-24 will be
displayed. Table 7-4 displays the details of each item.

Figure 7-24 Edit

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Table 7-4 Edit

Item

Undo

Short-cut Key
Ctrl+Z

Copy

Ctrl+C

Redo

Ctrl+Y

Cut

Ctrl+X

Delete

Del

Copy single area.

Cut single selected area. Delete the original area.
Paste the selected area in other area.

Ctrl+Del

Delete all

It will undo the previous operation.
It will redo the last operation.

Ctrl+V

Paste

Function

Delete the single selected zone.
Delete all the selected area.

7.7.3 Mode

This menu is used for changing the mode of the UAM. Items in the menu are shown in Figure 7-25. Function
of each mode as shown in the Table 7-5.

Figure 7-25 Mode

Item

Configuration mode
Monitor mode
Report

Table 7-5 Mode

Function

Configure the UAM settings

Monitor the UAM operation.

View UAM setting and error information

7.7.4 Connection

When connection is clicked, items as shown in the Figure 7-26 will be displayed. Table 7-6 shows the

details of each item. When UAM is not connected these items are in gray and cannot be selected.

Figure 7-26 Connection

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Table 7-6 Connection

Item

Short-cut key

Connect
Disconnect

Function

―

Connects to UAM

―

Disconnects UAM

7.7.5 Option

When option is clicked, items as shown in the Figure 7-27 will be displayed. Table 7-7 shows the details of

each item. When UAM is not connected some items are in gray and cannot be selected.

Figure 7-27 Option
Table 7-7 Option

Item

Short-cut key

Wire Connection

Ctrl+W

Initialization

Change Password

Function
Wire color and function assignment

―

Clear UAM’S configurations to default

―

Change to new 8-digit numeric password

7.7.6 Language

This menu is used for changing the application language to English or Japanese. Items in the menu are

shown in the Figure 7-28. Table 7-8 shows the details of each item.

Figure 7-28 Language

Item
日本語
English

Table 7-8 Language

Function

Displays in Japanese language
Displays in English language

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7.7.7 Help

When help is clicked, items as shown in the Figure 7-29 will be displayed. Table 7-9 shows the details of

each item.

Figure 7-29 Help

Manual

Item

XML file format

About the application

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Short-cut key

Table 7-9 Help

Function

Ctrl+M

Displays the user manual

Ctrl+A

Displays the version details of UAM Project Designer

-

Displays format details of XML file

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7.8 Tool bar

Frequently used functions are listed on the tool bar. Details of the item are shown in table 7-10. When

UAM is not connected some items are displayed in gray and cannot be selected

Table 7-10 Tool bar

Icon

Function

Creates a new configuration file for UAM
Opens a saved file.
Saves the project file.
Displays the port number connected to UAM.
Rescan the USB port
Establish connection between the sensor and UAM Project Designer.
Disconnect sensor with UAM Project Designer.
Sensor information

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7.9 Subpanel

This subpanel is used for switching the UAM modes (Configuration, Monitor and Report). When items

cannot be used they are displayed in gray.

7.9.1 Configuration tab

There are 6 tabs under the configuration main tab (Load from SD card, General, Function, Area, Confirm

and Save to SD card). Users can configure UAM by sequentially selecting these tabs.

A) Load settings

User can read the settings from UAM or SD card. Loading the settings from UAM is possible only if it is

connected with the application. If it is not connected SD card selection window will appear. Select the SD

card location to load the settings.

B) General

User can set the product identity, user name and IP address of UAM.

Figure 7-30 General

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Tab

General

Item

Table 7-11 General

Product identity

Enter ID for UAM (Size limit : 64 characters)

IP address

Set the IP address

User name

Enter User name (Size limit : 50 characters)

Subnet mask

Set subnet mask address

Default gateway

C)

Description

Set the default gateway address

Functions

UAM functions and related parameters can be selected for configuration. See Table 7-12 for details. Setting

becomes valid when the function is checked displaying the configurable parameters. Sensing is the basic
setting of the sensor therefore it has no check box.

Figure 7-31 Function
Depending on the selected function, active area count and cable pin assignment are automatically

changed. For functions that cannot be used simultaneously, selection of one will disable the other changing
its color to gray. If selecting a function affects the other, its background is changed to yellow. Confirm the
setting of these functions and make corrections if necessary.

Table 7-12 Function
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Tab

Item

Sensing

EDM

Interlock

Reference monitor

Function

Muting

Area sequence*3

Master Slave

Encoder Input

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Description
Check to enable the sensing function
 Min detection width*1 (mm) 30, 40, 50, 70, 150
 Active areas*2: Area 1 to Area 32
 Area input delay :30ms (Default), 120ms, 270ms, 1s, 2s
 Operation mode : Protection 1 + Warning 1/2, Protection 1, 2
 Laser off mode: Disable (Default), Enable
 7-Segment display upside down configuration: Disable (Default),
Enable
Check to enable the EDM function
 On delay(ms): 90 (Default), 120, 300
 Off delay(ms): 300 (Default), 330, 360
* In dual protection mode, EDM1 and EDM2 can be configured
independently.
Check to enable the Interlock function
 Start/Restart mode: Manual/Automatic, Manual/Manual
 Delay(s): 1(Default) to 6
* In dual protection mode, interlock can be independently configured
for protection zone 1 and protection zone 2.
Check to enable the Reference monitor function
 Tolerance(mm): 100 (Default) to 10000
 Response time : 1s or Operating area response time
Check to enable the Muting function
 Muting input sequence:
Protection zone 1:
Muting 1  Muting 2 (Default),
Muting 2  Muting 1
Protection zone 2:
Muting 3  Muting 4 (Default),
 Muting 4  Muting 3Time interval between inputs(s): 1(Default),
3, 5, 10
 Max. muting period(min): 1(Default), 6, 12 and Unlimited
 Max. override period(min): 1(Default), 6,12
* In dual protection mode, muting can be independently configured for
protection zone 1 and protection zone 2.
Check to enable the Area sequence function
 The check box of the area sequence possible area will be valid
 The check box for all area will be valid
Check to enable Master Slave function
Current device*4: Master, (Default) Slave1, Slave2, Slave3
 Slave count: 1 (Default) to 3 (For Master only)
 Use own OSSD outputs (For slave only)
Check to enable the Encoder Input function
 Error tolerance: 0 to 80 %
 Encoder pulse 1: 50 to 1000 (count/cm)
 Encoder pulse 2: 50 to 1000 (count/cm)
 Select patterns: Each pattern can be selected from Not Use, Use as
Static input and Use as Encoder input.

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 Detailed area setting for each pattern.
For the encoder input set speed division count and area for each speed
range. It is not possible to select same area for two different speeds.
For static input, select the area and enable or disable speed monitoring.
If speed monitoring is enabled it is necessary to provide the speed
range.
*1: The minimum width of detectable objects. Detection is not possible if configured width is more than the
object intended to be detected.
Default value of minimum width changes depending on the type of selected application. Refer to section
4.11 for the selected values.
*2: Set the number of areas to be used. Area count depends on the selected function and adjusted
automatically.
Default value of active areas changes depending on the type of selected application. Refer to section 4.11
for the selected values.
*3: For each area, specify one or more area during area sequence.
*4: An error will occur if the UAM with same ID is connected to the currently operating master slave
system.

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D)

Area

User can configure and edit area shapes. Details of each component are explained below.

⑫

②

⑪

④

⑥
①
⑨

⑤

⑦

③

⑩

⑧

Figure 7-32 Area configuration tab
<Area>
1 Area Preview
○

It displays the shape of each area. It is possible to edit the area when the background of the area preview is

green. The area which is possible to edit is displayed in the area screen. Number on the left of area preview
represents the area number. While changing area setting, the line color will change to green.
<Control>
②Area Comment

Brief explanation of each area can be entered (size limit is 64 characters).

③Response Time (ON/OFF)

Response time of each area can be set.
4 Zone Selection
○

Configuration of respective zone is possible when it is selected.

5 Point coordinate
○

Displays the coordinates of configured points in the zone. They can be also edited directly.

6 Area Display
○

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Shapes of all the areas are displayed.

7 Mouse position
○

If the cursor is placed on the configured area, sensor coordinate represented by the mouse pointer is

displayed. Table 7-13 explains in detail.
8 Zoom In, Zoom Out tool
○

Adjust the area display screen ratio. Table 7-14 explains each icon.

9 Drawing tools bar
○

Tool icons for configuring the area shape. Table 7-15 explains each icon.

⑩ Tool for rotating and reversing the display

Tool icon to rotate and reverse the area and measurement data

⑪ Scan skip count

Scan skip count can be individually set for each area. (Refer to section 3.19 Scan Skip Function)

⑫ XML File Tool

There is an icon to import and export the XML file containing the area information. Icon details are

explained in Table 7-17.

Display
X (mm)
Y (mm)
Radius (mm)
Angle (deg)
Step

Icon

Table 7-13 Display of mouse information

Description
Displays the mouse position of x -coordinates.
Displays the mouse position of y -coordinates.
Displays the distance from the origin to the position of the mouse.
Displays the distance from the smallest angle to the position of mouse.
Displays the step value of mouse position.
Table 7-14 Display adjust icons

Function

Zoom out the main view screen. Same operation can be done by scrolling mouse down.
Move the cursor left for zoom out and right for zoom in.
Zoom in the main view screen. Same operation can be done by scrolling mouse up.
Reset the view to fit the window.

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Icon

Table 7-15 Drawing assistance icons
Function

Move the configured area
When line segment is drawn by moving the mouse, a triangular shape is
drawn by connecting the two points of the line and the origin.

When coordinates of start and end points of a line are specified numerically, a

triangular shape is drawn by connecting these points with the origin.

When multiple points are selected with mouse click, a polygon is generated
by connecting these lines and the origin

When coordinates of multiple points are specified, a polygon is generated by

connecting these lines and the origin.

When square shape is drawn by moving the mouse, a shape connecting its
four edges and the origin is drawn.

When four coordinates of square shape are numerically specified, a shape

connecting these points and the origin is drawn

When circular shape is drawn by moving the mouse, a shape connecting the
arc of the circle with the origin is drawn.

When center, radius and starting and end point of the arc are numerically

specified, a shape connecting the arc of the circle with the origin is drawn.
Specified shape is added to the area.
Specified shape is removed from the area.
Configure the zone by automatic teaching function
Copy the selected area
Cut the selected area
Paste the area previously copied or cut.
Delete the selected area.

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Table 7-16 Rotate and reverse icon

Icon

Function

It will undo the previous operation
It will redo the last operation
Rotate the area and measurement data display window
Reverse the area and measurement data display (left to right or right to left)

Icon

Table 7-17 XML file icon

Function

Imports area details from XML file (Check the help menu for details on XML file
format)

Exports area details to XML file.

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E) Confirm

After completing all the configurations, they can be reviewed by clicking the confirm button followed by

the steps shown in Figure 7-33(a) to (c). Return back to the respective tab if correction is necessary.

Click the “Transmit to sensor” button if configuration has no error to write it into UAM if it is connected or

“Save to SD card” button to save the setting file into the SD card memory when UAM is not connected.

Figure 7-33(a) General

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Figure 7-33(b) Function

Figure7- 33(c) Area

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F) Transmit to sensor/ Save to SD card

Click “Transmit to sensor” button if error is not found during confirmation to transmit the configuration to

the UAM. If device is not connected, click “Save to SD card” button to save the setting file into the SD card
memory.

Figure 7-34 Transmit window
Depending upon the computer’s performance it may take few minutes to transfer the configuration. When

transferring process is completed, UAM will restart automatically.

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7.9.2 Monitor tab

User can monitor the detection state of the UAM by selecting the monitor tab.

Figure 7-35. Monitor tab

7.9.3 Report tab

Report tab is only functional when the UAM is connected to the application. There are 3 types of reports:

Project report, Error report and Detection Log report. Project report includes the UAM’s configurations.
Error report includes error recorded during the operation and past errors. Detection Log reports displays the

history of object detected in the protection zone. For detail on report tab items refer to Table 7-18. User can
save reports in PDF format by clicking the [Output PDF] button. When clear button is clicked all the records
are deleted from the sensor. When refresh button is clicked latest information are updated from the sensor.

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Figure 7-36(a) Project report tab

Figure 7-36(b) Error report tab

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Figure 7-36(c) Detection log report tab

Report

Project

Error
Detection log

Table 7-18 Report display items

Items show in report

 Product identity
 User name
 Date
 Sensor information
 Ethernet information
 Sensing
 Operation mode
 EDM
 Interlock
 Reference monitor
 Muting
 Area sequence
 Encoder input
 Static area input
 Encoder area input
 Master salve
 Area information
Error report includes error recorded during operation.
Detection status during the operation (Area, Minimum distance,
steps, time stamp)

* Report is in PDF format. To view the report, Adobe Reader® or any equivalent application software is
required. Free version of Adobe Reader® can be downloaded from the website: http://www.adobe.com.

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7.10 Status bar

This section displays the model, serial number, firmware version of the connected sensor. Icons on the right

show connection state. Table 7-19 explains the meaning of each icon.

Table 7-19 Status bar icon

Icon

Description

Indicates the connected state with UAM.
Indicates the disconnected state with UAM.

a)

7.11 Connecting UAM with PC

Supply the power to UAM and connect with PC through USB cable.

b)

When connection is established application will automatically detect the UAM and displays its COM

c)

Click connect device

d)
e)

port. If it is not displayed, click rescan
section 7.12).

icon on the tool bar and enter the password when dialog appears (refer to

Connection status is shown on the information tab. When UAM is successfully connected, icon changes
to connected

state.

When the UAM is disconnected, icon changes to disconnected





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icon on the toolbar to refresh the COM port.

state.

Do not use the USB hub.

When UAM is not detected even if it is connected to the PC, click the port refresh
button.

When an additional UAM is connected on the same PC, click the port refresh
button.

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7.12 Password

Configuration of UAM is password protected for preventing unauthorized access. User should enter the

password before proceeding to configuration screen. When the window as shown in the figure 7-37 is
displayed, enter the password and click ok. Default password is 12345678.

Figure 7-37 Password

7.12.1 Changing the password

User can change the password by performing the following steps:



Click the Options on the menu bar.



Window as shown in figure 7-38 will be displayed.





Click the Change Password.

Enter the new password and retype the new password for confirmation. The new password should

consist of 8 numerical digits.

Figure 7-38 Password change

 Click OK to complete the process of changing the password.

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7.12.2 Reclaim the forgotten password

When the password is forgotten, follow the steps below to reclaim the password.

a) Click the File of the menu bar.

b) Click the Save As or press Ctrl + S and save the project at a preferred location. Project will be saved in the
file [*****.huc].

c) Send this file [****.huc] file to the nearest office or representative listed on this manual to reclaim the
forgotten password.

7.13 Configuration mode

Click on the configuration tab to configure the setting of UAM. The configuration of UAM is password

protected to prevent the unauthorized access. User is required to log-in with the password to proceed with

the configuration. Refer to chapter 7.12 for details on password. Follow the steps below for configuration.
a) Confirm that UAM and PC is connected (refer to section 7.11). Connect it if it is not. Even if UAM is not

connected, user can configure the settings but cannot the transfer them to UAM.

b) Click the “Configuration” tab or on the menu click “Mode” and select “Configuration”

c) Enter the product identity and user name in the General configuration tab, Enter the value in the Ethernet
information to change the IP setting. This information is also shown on UAM Project Designer’s report.
Refer to chapter 7.9.3 for details on report display.

Figure 7-39 General


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OSSD remains in OFF state when UAM is in configuration mode

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7.14 Function configuration

User can configure various functions of the UAM through UAM project designer. Click on the [Function]

tab to display the list of configurable functions (Figure 7-40). Put a check mark to activate the corresponding

function (refer to section 7.9.1 for detail). List of configurable functions are shown below. There are some
functions which cannot be used simultaneously *1. In such case, if one function is selected the other will be

displayed in gray and cannot be selected. Also, maximum configurable area will change depending on the

selected function. Confirm the pin assignment setting as it automatically changes according to the selected

function.


Sensing *2



Interlock













EDM

Reference Monitor
Muting

Area Sequence
Master Slave

Encoder Input

Figure 7-40 Function information
*1: Muting and encoder, Muting and Interlock, Muting and Master slave functions cannot be configured simultaneously.
Encoder input cannot be configured when dual protection mode is selected.
*2: Sensing is the basic setting of the sensor therefore there is no check box.

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7.15 Area configuration

When Area tab is clicked, area configuration screen will be displayed as shown in figure 7-41.

There exist two types of regions, one where configuration of protection and warning zones are possible and

the other where it is not. Range shown in the white represents the region where it is possible to configure the
protection zone. Range shown in the light gray is the region where configuration of warning zone is possible.

Range shown in the dark gray (beyond 20m from the origin) shows the region where both protection and
warning zones cannot be configured. It is possible to configure warning zone inside the protection zone
configurable region. Range of protection zone depends on the minimum detection width and changes
automatically when it is selected on the sensing setting panel. Configure the number of protection and

warning zones activated in the sensing panel.


Click “Area” button to switch to area configuration panel.



Figure 7-41 Area configuration widow

Select the area number from area preview panel and click the indented zone among Warning1,
Warnign2 and Protection for configuration. Buttons for configuring the Muting and Reference

monitoring zone will be displayed when the corresponding functions are enabled. Reference area
preview marked by “REF” is visible when reference function is enabled.

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7.15.1 Area configuration by drawing tools

Zones can be configured using the drawing tools on the UAM project designer. Refer to Table 7-15 for the

details.






Click on the Add

button.

Select the drawing shape.

Move the cursor inside the setting possible region and draw the shape by drag and drop operation.
While drawing it is possible to switch the shapes to draw areas with combination of shapes.
Figure 7-42 (a) shows an example of protection zone set by the selecting the line

Figure 7-42 (b) shows an example of warning zone1 set by the selecting the circle

When a straight line is drawn
from point 1→ point 2, a
1

triangular shape is formed by

2

connecting these two lines with

origin. Coordinates of point 1
and point 2 are also displayed.

Figure 7-42 (a) Zone configuration example 1
When mouse is dragged from

point 1 → point 2, a circular shape
with origin at point1 is generated.

Circular shape cannot be formed

if point is dragged beyond the
1

2

allowed region. Coordinates of
each point are also displayed on
the coordinate panel. Points are
displayed at every 2.5°.

Figure 7-42 (b) Zone configuration example 2

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Coordinates of configured points where the numeric values are shown can be edited directly by double

clicking on the cell. It is also possible to switch between XY coordinates and polar coordinates. Further,
a new point can be added by clicking on the + button on the Pt. column.

* Use backspace key to delete a single coordinate point on the display panel.

.
Figure 7-43 Coordinate example


To delete the parts of the configured zone, click the delete button , then drag-drop the cursor to



For configuring the other zones, select the respective zone and repeat the above steps.



specify the zone to delete.

Confirm that each zone is configured correctly.

If overlapping of shapes disturbs in creating or confirming the zone, visibility can be toggled by

clicking the

button.

← Invisible
← Visible
← Visible
Figure 7-44 Switching between visible and invisible mode

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7.15.2 Area configuration by teaching function

Automatic zone configuration by referring the boundary can be done by using the UAM’s Teaching

function. This function is useful when user needs to configure complex zone or would like to reduce the time
for zone configuration. Steps below show the configuration procedures using the teaching function.


Ensure the UAM is connected with the PC.



Enter the offset to be applied between the zone and the background (Max offset can be up to maximum



Click the “Start” button (Figure 7-45) to start recording the background data. Recording will continue



Click on the Teaching

button.

measurement distance).

until the stop button is clicked

Further, to use all sensor measurement points for the teaching function, check the [Show all points] and
press [Start] button.

Figure 7-45 Teaching setting

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Figure 7-46 Area configured by teaching


When the stop button is clicked, an area is generated by the smallest data recorded. Configured area
will resemble the UAM’s background. (Figure 7-46). When configuring the protection zone, if the

background is not within the maximum detection distance it is set to maximum detection distance of




UAM. In case of warning area, if there is no background within 20m from UAM it will be set to 20m.

After the area is created automatically it can be edited using the drawing tools.

It is also possible to specify the region for generating the area by teaching function. Use the area tools
for this purpose. If specified region does not have any background, area will be generated at the
maximum distance of the specified region.


While using the teaching function, user should confirm that the configured zone



Distance from area to the background should be in the range of 100mm to 700mm.



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meets the safety requirement.

If the distance exceeds the above mentioned range, there may be unprotected
hazardous area that could lead to critical injury or death.

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7.15.3 Muting configuration

Muting function temporary suspends the safety functions of UAM when required conditions are fulfilled.

Follow the steps below to configure muting function.








Confirm that muting function is enabled in the function tab.

Before configuring the muting zone it is necessary to configure the protection zone. Configure the

protection zone if it is not yet configured.

When muting button is clicked, muting configuration screen is displayed. Drag and drop the mouse

over the protection zone to configure the muting region inside it. Protection zone is displayed in red
and the muting region is displayed in pink.

Figure 7-47 and 7-48 shows an example of the muting zone configuration. Region in pink
represents the muting zone.

Confirm that the muting configuration is correct.
Protection zone

Muting zone

1

2

Figure 7-47 Muting zone configuration example 1

Muting zone configuration example as straight line is drawn from point 1 to point 2

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Protection zone

Muting zone

1

2

Figure 7-48 Muting zone configuration example 2

Muting zone configuration example as square is drawn from point 1 to point 2

7.15.4 Reference region configuration

Follow the steps below to configure reference region.


Ensure the UAM is firmly mounted at its location.



Click the Function tab and enable the Reference Monitor function and enter the required tolerance





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Ensure the connection between the UAM and PC.
distance (default 100mm).
Click the Area tab.



Main screen displays the configuration for reference region (Figure 7-49). First area on the preview



Configure the reference region by using the drawing tools. Move the cursor on the drawing panel

indicated by “REF” represents the reference area.

and drag and drop to configure the reference. Monitoring region is displayed in green

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Figure 7-49 Reference region configuration example

For example, to monitor the sensor’s displacement by referring the background, choose the line drawing

tool and draw a line segment over the background by mouse drag and drop. Reference region with the
±tolerance is generated on that location (Figure 7-49).

7.16 Transmit configurations to UAM

When all the configurations are complete, click “Confirm” button to verify the configuration. On the

confirm screen, check general, function and area settings in order. If any correction is required, return to
related tab and reconfigure the setting. On the area confirm screen, click each area preview to confirm all

areas. Transmission is prevented until the green line appears on all the area preview items. When
confirmation is complete, connect the application with UAM if it is not connected and click “Transmit to

sensor” to transmit the configuration. In the disconnected state the configuration can be saved into SD card
memory by clicking on the “Save to SD card” button.

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Figure 7-50 Confirm monitor example
When transmit button is clicked verification window appears (Figure 7-51). Click yes to transfer the

configuration to UAM

Figure 7-51 Reference monitor configuration example
It may take few minutes to transfer the settings to UAM. When transfer is completed UAM will restart

automatically. UAM Project Designer will return to start up panel. Click connect button to run the UAM in
monitor mode and verify the operation.



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Do not insert SD card while writing the configuration to UAM through USB
connection. It may cause configuration failure.

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7.17 Save project file

Configured functions and area can be saved into a file as a project. Follow the steps below to save the

project file.

a) Click File from the menu bar.
b) Click Save As. (Figure 7-52)

Figure 7-52 Save project file
c) Enter a file name and click Save button. Change the location of the file if necessary. (Figure 7-53)

Figure 7-53 Save project file

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7.18 Read configuration from UAM

User can check the current settings or confirm the configurations of the UAM by performing the following

steps.
a)

b)

Confirm the UAM and UAM Project Designer is connected.

Select Load settings on the sub panel window. Progress panel will appear (Figure 7-54) showing the
state. If this button is clicked without connecting the UAM a dialog box will appear to read settings
from the SD card (refer to section 7.9.1).

Figure7-54 Reading the configuration of UAM
c)

d)

When reading is complete panel will disappear.

Confirm the General, Function and Area settings. Modify the settings if necessary and click transmit to

write the configuration to UAM.

7.19 Open project file

User can open UAM project file by performing the following steps.
a)

Click File from the menu bar.

c)

Dialog box will appear (Figure 7-55). Select the project file [*****.hucx] to open.

b)
d)

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Click Open

Application reads the contents of project. Confirm the General, Function and Area settings. Modify the
settings if necessary and click transmit button to write the configuration to UAM.

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Figure 7-55 Save project file

7.20 Recording the UAM data
Follow the steps below for data recording.
a)

Connect UAM with UAM Project Designer.

c)

Click the recorder button.

b)

Click the monitor button on sub panel. Application will switch to monitor mode.

Figure 7-56 Recorder button
d)

Data recording window will appear.

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Enter the number of scans in the scan limit field (Figure 7-57) and click the record button. Application

will automatically create the file click save. Change the file name and folder if necessary. Data recording

will start and stops automatically when the specified scan count is completed. Click the stop button to
terminate the recording before reaching the scan count.

Record button

Stop button

Figure 7-57 Data logging window

7.21 Replay the log data

Follow the steps below for re-playing the log data.

1

Confirm that UAM is disconnected with UAM Project Designer. Check disconnect button if is

2

Click “Monitor” button of sub panel and switch to monitor mode.

3

connected.

Click player button.

Figure 7-58 Log player window 1

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4

Select the log data file for re-playing (Figure 7-59).

Figure 7-59 Log player window 2
Click the open icon

to choose the file for re-playing and click the play

log data. Move the slider bar to the desired position to view the specific scan data.

icon to start viewing the

Control icons are explained in Table 7-20.

Icon

Name

Table 7-20 Control button

Description

Open

Open and select the log data which you want to play.

First

Moves to the initial position of log data.

Play

Starts playing the log data.

Pause

Pause/ Stops the log data for a while.

Stop

Stops the log data.

Last

Moves to the end of log data.

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7.22 Save settings to SD card

Configuration data can be saved in the SD card which in turn can be used for directly configuring the

UAM without connecting it to the PC.
<Steps to save>

a) Configure a project in the UAM Project Designer and click confirm button when it is complete.
b) In the confirmation tab, check the general, function and area settings in order.
c) Disconnect UAM if it is connected with the application

d) Click the “Save to SD card” button to switch to the SD card setting tab.

e) In the SD card setting tab (Figure 7-60), enter the 7 digit serial number and the passwords of all the UAMs

intended to be configured with the settings on the SD card. To prevent the change of IP address of the UAM,
check the “Exclude IP address setting” on the tab. This will retain the original IP address of all the UAM.
* It is possible to copy and paste the serial numbers with n-rows and 2 columns from a text file.

f) Verify that SD card is inserted into the PC slot and click “Save” button. Save dialog box as shown in
Figure 7-61 will appear.

g) Select the SD card and click on the “Select Folder” button.

h) Dialog box as shown in Figure 7-62 will appear. Click OK to complete the save.
i) Remove the SD card from its slot.

Figure 7-60 SD Card setting screen

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Figure 7-61 SD Card selection screen

Figure 7-62 Transmission complete window

7.23 UAM configuration through SD card

Configuration from the SD card is possible for the devices whose serial number and password are

registered in the SD card. Devices whose serial number or password does not match cannot be configured.


Enter the SD card containing the setting file into the UAM’s SD card slot. Seven segment display will



If the serial number and password of the device matches with the registered serial number and password



At the end of the configuration seven segment display will show the status “F4”. Remove the SD card



Seven segment display will show the status “F5” briefly and device will restart showing the status “00”.



show the status “F2” to indicate the SD card detection.

in the file, configuration will start. Seven segment display will show the status “F3”.

from its slot to finish the configuration.

On successful completion area number will be visible on the display.


Do not switch OFF the UAM or remove the SD card during the configuration. It



Do not connect UAM with the UAM Project Designer by USB cable during the



may lead to configuration failure.
configuration from the SD card.

Do not switch off the UAM without removing the SD card when the display is

showing the status “F4”. Configuration will be incomplete in such case.

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8. Inspection and maintenance

Inspection and maintenance are necessary for safety operation. User must ensure the inspection and

maintenance are carried out as specified in the user’s manual.

Before performing inspection and maintenance, confirm the following items.


The machine or AGV monitored by UAM is switched OFF.



The surrounding of working environment is safe.

8.1 Pre-operation inspection

After configuring the UAM the authorized user should perform pre-operation inspection using a test piece.

It should be performed without connecting the sensor to the system.

Table 8-1 Pre-operation inspection list example
No.
1
2
3
4
5
6

7

8

9

10

128

Check item
UAM is correctly mounted at the intended location and
screws are firmly fastened
All the wirings are correct
The OSSD signal switches from ON state to OFF state
when the test piece is placed inside the protection zone
The OSSD signal remains in the OFF state when the test
piece is moved inside the protection zone
The OSSD signal switches from OFF state to ON state
when the test piece is removed from the protection zone
Area is switched and correctly displayed on UAM when
the input signals are changed according to the area
switching table
If UAM is in automatic restart mode, OSSD signal
switches from ON-state to OFF-state when the test piece is
placed inside the protection zone and switches from
OFF-state to ON-state when the test piece is removed
If UAM is in manual restart mode, OSSD signal switches
from ON-state to OFF-state when the test piece is placed
inside the protection zone and remains in OFF-state when
the test piece is removed
If the start interlock function is configured, starting the
UAM without placing the test piece in protection zone
causes the OSSD signal to remain in OFF-state until the
RESET signal is provided
If the muting function is configured, UAM terminates the
muting (OSSD switches to OFF-state) when the test piece
is placed inside the protection zone other than the muting
area even though the muting conditions are fulfilled.

Condition
Yes
No

Remark

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11
12
13

14

15

If the muting function is configured, UAM does not switch
to mute state when the muting input sequence is different
than the specified sequence.

If the muting function is configured, UAM does not switch
to mute state when the time interval between two muting
inputs exceeded the specified time interval
If the muting function is configured, the override function
is terminated when the override period exceeds the
specified override period
If the reference monitoring function is configured,
displacement of the reference boundary structures or UAM
should cause the OSSD to switch to OFF-state when
displacement exceeds the allowable tolerance. This is
applicable especially if the angle of approach exceeds ±30º
from the detection plane
If the area sequence function is configured, OSSD switches
to OFF-state if area switching sequence is different than
the configured sequence.

Note: Stop using the UAM when any check item is marked NO.

 Do not modify or dissemble UAM during inspection as this will affect its detection
capability leading to critical injury or death.



For the traceability, it is recommended to retain and store the maintenance and
inspection records.

8.2 Operation inspection

This test should be performed after completing the pre-operation inspection. It must be performed by taking

the sufficient safety measures. Performing this inspection before pre-operation inspection may damage the
system leading to critical injury or death.

Table 8-2 Operation inspection list example

No.
1
2

3

Check item
The OSSD signal switches from ON-state to OFF-state and
the machine or vehicle stops when the test piece is placed
inside the protection zone
The OSSD signal remains in OFF-state and the machine or
vehicle stops when the test piece is moved inside the
protection zone especially at the border
If the UAM is in manual restart mode, OSSD signal
switches from ON-state to OFF-state and the machine or
vehicle stops when the test piece is placed inside the
protection zone and remains in OFF-state when the test

Condition
Yes
No

Remark

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4
5

6

7

8

9
10
11

12

13

piece is removed
If the UAM is in manual restart mode, OSSD remains in
OFF-state when UAM is restarted
If the UAM is in automatic restart mode, OSSD signal
switches from ON-state to OFF-state when the test piece is
placed inside the protection zone and switches from
OFF state to ON state when the test piece is removed

If the UAM is in automatic restart mode, OSSD remains in
OFF-state when UAM is restarted with obstacle inside the
protection zone
If the start interlock function is configured, starting the
UAM without placing the test piece in protection zone
causes the OSSD signal to remain in OFF-state until the
RESET signal is provided
If the muting function is configured, UAM terminates the
muting (OSSD switches to OFF-state) when the test piece
is placed inside the protection zone other than the muting
area even though the muting conditions are fulfilled.
If the muting function is configured, UAM does not switch
to mute state when the muting input sequence is different
than the specified sequence.
If the muting function is configured, UAM does not switch
to mute state when the time interval between two muting
inputs exceeds the specified time interval
If the muting function is configured, the override function
is terminated when the override period exceeds the
specified override period
If the reference monitoring function is configured,
displacement of the reference boundary structures or UAM
should cause the OSSD to switch to OFF-state when
displacement exceeds the allowable tolerance. This is
applicable especially if the angle of approach exceeds ±30º
from the detection plane
If the area sequence function is configured, OSSD switches
to OFF-state if area switching sequence is different than
the configured sequence.

Note: Stop using the UAM when any check item is marked NO.

8.3 Daily inspection

Table 8-3 shows an example of items that should be checked during daily inspection.
Table 8-3 Daily inspection list example

No.
1
2

130

Check item
The OSSD signal switches from ON state to OFF state
when test piece is placed inside the protection zone
The OSSD signal remains in OFF state when the test piece

Condition
Yes
No

Remark

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3
4

5

6

7

8
9
10

11

12
13

is moved inside the protection zone
The OSSD signal switches from OFF state to ON state
when the test piece is removed from the protection zone
If the UAM is in automatic restart mode, OSSD signal
switches from ON-state to OFF-state when the test piece is
placed inside the protection zone and switches from
OFF-state to ON-state when the test piece is removed
If the UAM is in manual restart mode, OSSD signal
switches from ON-state to OFF-state when the test piece is
placed inside the protection zone and remains in OFF-state
when the test piece is removed
If the start interlock function is configured, starting the
UAM without placing the test piece in protection zone
causes the OSSD signal to remain in OFF-state until the
RESET signal is provided
If the muting function is configured, UAM terminates the
muting (OSSD switches to OFF-state) when the test piece
is placed inside the protection zone other than the muting
area even though the muting conditions are fulfilled.
If the muting function is configured, UAM does not switch
to mute state when the muting input sequence is different
than the specified sequence.
If the muting function is configured, UAM does not switch
to mute state when the time interval between two muting
inputs exceeds the specified time interval
If the muting function is configured, the override function
is terminated when the override period exceeds the
specified override period

If the reference monitoring function is configured,
displacement of the reference boundary structures or UAM
should cause the OSSD to switch to OFF-state when
displacement exceeds the allowable tolerance. This is
applicable especially if the angle of approach exceeds ±30º
from the detection plane
If the muting function is configured, UAM terminates the
muting if muting period exceeds the specified maximum
period
If the area sequence function is configured, OSSD switches
to OFF-state if area switching sequence is different than
the configured sequence.



Contamination on the optical window switches the OSSD signal to OFF state.

8.4 Periodical inspection

Periodical inspection should be performed to ensure the detection capability of UAM. Table 8-4 below

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shows an example of periodical inspection items. It is recommended to perform this inspection at every six

months interval. This inspection should be performed together with the daily inspection.
Table 8-4 Periodical inspection list example

No.

Check item

1
2
3
4
5
6
7

Screws are tightly fastened
No displacement from the original mounting position
No scratch or crack on the optical window
Screws of the optical window are tightly fastened
No oil, grease or dirt on the optical window
No visible damage on UAM
Cable connector is in good condition and tightly fastened
Area is switched and correctly displayed on UAM when
the input signals are changed according to the area
switching table
The OSSD signal switches from ON state to OFF state
when the test piece is placed inside the protection zone
The OSSD signal remains in OFF state when the test piece
is moved inside the protection zone
The OSSD signal switches from OFF state to ON state
when the test piece is removed from the protection zone
If the UAM is in automatic restart mode, OSSD signal
switches from ON-state to OFF-state when the test piece is
placed inside the protection zone and switches from
OFF-state to ON-state when the test piece is removed
If UAM is in manual restart mode, OSSD signal switches
from ON-state to OFF-state when the test piece is placed
inside the protection zone and remains in OFF-state when
the test piece is removed
If the start interlock function is configured, starting the
UAM without placing the test piece in protection zone
causes the OSSD signal to remain in OFF-state until the
RESET signal is provided
If the muting function is configured, UAM terminates the
muting (OSSD switches to OFF-state) when the test piece
is placed inside the protection zone other than the muting
area even though the muting conditions are fulfilled.
If the muting function is configured, UAM does not switch
to mute state when the muting input sequence is different
than the specified sequence
If the muting function is configured, UAM does not switch
to mute state when the time interval between two muting
inputs exceeded the specified time interval
If the muting function is configured, the override function
is terminated when the override period exceeds the
specified override period

8
9
10
11
12

13

14

15

16
17
18

132

Condition

Yes

No

Remark

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19

20

21
22

If the muting function is configured, the muting is
terminated when muting period exceeds the specified
maximum muting period
If the reference monitoring function is configured,
displacement of the reference boundary structures or UAM
should cause the OSSD to switch to OFF-state when
displacement exceeds the allowable tolerance. This is
applicable especially if the angle of approach exceeds ±30º
from the detection plane
Safety relay life span is still valid
If the area sequence function is configured, OSSD switches
to OFF-state if area switching sequence is different than
the configured sequence.



This manual only suggests the basic steps for the inspection and maintenance.



User should follow necessary steps in accordance to the working environment.

User should perform additional inspection and maintenance if necessary.



Perform all the inspections mentioned in this manual when using the UAM for the first
time.

8.5 Cleaning the optical window

Dust covering the optical window could affect the UAM’s detection capability If UAM is installed in

dusty environment, regular cleaning of optical window is necessary.

Depending on the level of contamination follow the cleaning method mentioned below.


Wipe the optical window with a clean soft cloth.



Blow off the dust on optical window using an air-blower.





Clean the optical window with a soft brush.

Clean the optical window with mild detergent if it is contaminated with oil or grease particles.




Disconnect the system when cleaning the optical window.

Falling to comply with above could damage the machine leading to critical injury
or death.



Do not use organic solvents, such as, thinner, benzene and acetone for cleaning



Do not use abrasive cleaner. It might scratch the optical window resulting in the

the UAM. Plastics parts and paint might be affected.
loss of detection capability.



Contamination on the optical window switches the OSSD signal to OFF state.
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8.6 Replacing the optical window


Replacement of the optical window is needed in the following circumstances:
Crack or scratch on the optical window.



The surface of optical window remains contaminated even after cleaning.



Deterioration of the optical window.

Order the replacement optical window at the nearest distributor or to UAM sales representative.

8.6.1 Method of replacing the optical window
Necessary tools

・Hexagonal wrench
・Torque wrench






Stop using the system and disconnect the UAM. Remove the UAM from its mounting location.

Take the UAM to dust free environment. Remove the dust on UAM if it is present. During the
replacement of optical window, take sufficient measure to prevent the dust from entering inside the
device as this could affect the detection capability of UAM.

Use wrench to remove screws 1 to 4 fixing the optical window.

Figure 8-1 Remove the optical window


134

To remove the optical window, lift it slowly. Refrain from touching the optical components of UAM.
Avoid applying the force while removing as it could damage the optical component affecting the

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detection capability of UAM.

If there is contamination around the case, remove it with a clean cloth without touching the optical part.

If there is contamination on the optical mirror remove it with an air blower.

Set a torque wrench to 0.63Nm.



Do not touch the new optical window with bare hands. It is recommended to wear clean thin gloves to



Check if seal is attached on the surface of the optical window.

unpack the new optical window.



Check the direction to insert the optical window and cover slowly from above. Avoid shaking the



Confirm that optical window is correctly attached to the body without any inclination.







optical components.

Use torque wrench to tight the 4 screws 1 to 4.

Confirm that appearance of the UAM is not abnormal before installing it back to original system.

After installing in the system, adjust the optical window as explained in section 8.6.2.


Optical window is a critical part of UAM therefore it should not be contaminated or



Replace the optical window at clean environment to avoid dust particles from entering




scratched during the replacement.

the device affecting the detection capability.

Avoid touching the internal parts of UAM as it may contaminate them decreasing the

detection capability.

After replacing the optical window it is necessary to apply the adjustment UAM is

ready to use only after completing the adjustment.

8.6.2 Adjustment of the optical window

During the operation UAM constantly monitors the transmittance of optical window. When it decreases

due to contamination UAM reports an error. Therefore, it is necessary to measure the initial transmittance of
the new optical window and save it into the device. Contamination should not be present while performing
this adjustment.



a) Use adjustment software “Optical Window Adjuster” included in the CD. Create a local folder and save

the application into it. Log file generated during the process (format “serial_number_time.log”) and the
adjustment data (format “serial_number_time.csv”) are saved in the same folder where the application is
saved. Retain these files for reference and troubleshooting.

b) Supply the power to UAM and connect with the PC through USB cable.

c) Start Optical Window Adjuster. Window as shown in figure 8-2 will appear.

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Figure 8-2 Optical Window Adjuster
d) Click connect button after UAM is detected and COM port number is displayed. Click search, if COM
port number is not displayed.

e) Click Start Adjustment button when it is enabled.

f) When application is ready, password window will appear. Enter the password of the device and click
“OK” button. UAM will restart once and start the calibration. It will take approximately 6 minutes to

complete the calibration of 8 contamination channels. 7-segment display on UAM will show the code “CE”

during the process.

Figure 8-3 Adjustment completed display

Figure 8-4 Error display

g) When adjustment is complete, dialog box as shown in Figure 8-3 will appear. Click the OK button and
then click disconnect button (Figure 8-2). Remove the USB cable. UAM will switch to normal operation.
Retry the adjustment after checking the optical window and USB connection if an error dialog as shown in
Figure 8-4 is displayed. If adjustment fails even after repeated trial contact the nearest distributor or sales

representative for support. Send the log file and calibration data file for investigating the cause of failure
in such case.

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9. Troubleshooting

This chapter describes troubleshooting methods while operating the UAM. Table 9-1 below shows the
troubleshooting list.

Table 9-1 Troubleshooting list

Situation

Possible reason

Power supply is

Make sure power supply is ON

Under voltage

Check the condition of the power supply cable.

OFF /Over voltage/
UAM is not operating

Cable is damaged
Configuration is
incomplete
PC trouble

UAM can not
UAM Project

Power supply is OFF

Designer

Measurement data
is not displayed

obstacle

Check the PC’s specification. Make sure the specification is
compatible.

the

Make sure the power supply is ON
Check the supplied voltage.

Check the condition of the power supply cable.

Power supply is OFF

Make sure the power supply is ON

UAM is in error/lockout
state

OSSD remains OFF

zone is free from

Reconfigure UAM

Make sure the USB is connected to both PC and UAM

Light interference

protection

Replace with a new cable

USB cable is not

connected to USB port

though

Check the supplied voltage.

Close the other unrelated applications and reconnect

connect with the

even

Solution suggestion

Mutual interference
Contaminated optical
window

Floor is detected
Background is detected
Lockout state due to

self-diagnostic function

Check the supplied voltage.

Check the condition of the power supply cable.
Check the error number in the 7-segment table
Restart UAM if it is blinking

Mount UAM at a location free from light interference

Refer to chapter 5.1 for light interference counter measures

Refer to chapter 5.2 for mutual interference counter
measures

Check for any contamination or damage on the optical
window

Change the mounting position such that the floor is not
detected.

Reconfigure the detection area.

Reconfigure the detection area such that background is not
detected.

Check the description of the error number and perform the
possible solution as suggested

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UAM is interlocked

Check the configuration of the interlock function. If

RES_REQ is ON, supply UAM with RESET signal

Table 9-2 shows the error number of the UAM. These numbers are displayed on the 7-segment display of

UAM. If UAM is unable to resume the normal operation, contact the nearest distributor or sales
representative (included in last page of the manual) for support.

Error number
45

Details
Setting error/Incomplete
setting

Possible reason
Reconfigure UAM

Solution suggestion
Automatic recovery or Input
reset (During Interlock
setting)

56

Invalid area error

Confirm the input status during
area switching.

57

Area input connection
error

Confirm the input status during
area switching.

59

Area sequence error

Confirm area switching
sequence.

Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)

5B

Encoder speed error

Make sure the encoder speed is
correctly configured

5C

Encoder error

Confirm the encoder input
status.

5D

Encoder speed error

Make sure the encoder speed is
correctly configured

5E

Invalid area error
(During Encoder is valid)

Confirm the input status during
area switching.

5F

Encoder speed error

Make sure the encoder speed is
correctly configured

Motor error

Mount the sensor in a way that
the vibration, bump stated in
the specification does not
exceed.
Confirm the connection
between master and slave.

60-63

64

138

Table 9-2 Error number list

Master-Slave
communication error

Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)

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70

Optical interference/High
reflective background

72

Operating temperature
error

74-79

Power supply error

Mount UAM at a location free
from light interference. Refer to
chapter 5.1 for light
interference counter measures.
Make sure that operating
temperature is within
specification.
Make sure that voltage is within
the specification.

Restart the power supply
Restart the power supply

7C

OSSD excess current error

7D

Slave unit 1 error

7E

Slave unit 2 error

Check the error code on slave
unit 2

7F

Slave unit 3 error

Check the error code on slave
unit 3

80

Master unit error

Check the error code on master
unit

84,85

Object in limited detection
zone or contamination on
the optical window.

86

Mutual interference error

8F

SD card detection error

Clean the optical window (refer
to chapter 8.5 for cleaning the
optical window).
Further, remove any objects
present inside the zone with
limited detection capability
(refer to chapter 5.4) of UAM.
Mount UAM at a location free
from mutual interference.
Refer to chapter 5.2 mutual
interference for counter
measures.
Check SD card file or check the
specification of the SD card.

95-9A,
A8, AC
A6

OSSD diagnostic error

Check the OSSD connection.

Automatic recovery or Input
reset (During Interlock
setting)
Restart the power supply

EDM1 input connection
error
EDM2 input connection
error

Check the EDM1 connection.

Restart the power supply

Check the EDM 2 connection.

Restart the power supply

Reset input error
Reference monitor error

Check the RESET connection.
Check for the displacement of
reference structure or UAM
position

Restart the power supply
Automatic recovery or Input
reset (During Interlock
setting)

A7
A9
AA

Make sure the OSSD load is
within the specification.
Check the error code on slave
unit 1

Automatic recovery or Input
reset (During Interlock
setting)

Restart the power supply
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)
Automatic recovery or Input
reset (During Interlock
setting)

Automatic recovery or Input
reset (During Interlock
setting)

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B1-C0
C1
CE

CF
D3-E6

Optical window is
contaminated

Refer to chapter 8.5 for
cleaning the optical window

Optical
window
is
removed or contaminated
Adjustment of the optical
window is incomplete after
replacement. (Displays CE
during the adjustment of
the optical window.)
UAM is not configured

Replace or clean the optical
window
Adjust the optical window

Configuration is
incomplete

F0

SD card initialization error

F1

SD card file content error

Other Error
(41-F5)

Device Error

Automatic recovery or Input
reset (During Interlock
setting)
Restart the power supply
Automatic recovery or Input
reset
(During
Interlock
setting)

Configure UAM

Automatic recovery or Input
reset
(During
Interlock
setting)
Reconfigure UAM
Automatic recovery or Input
reset
(During
Interlock
setting)
Remove the card and try again
Automatic recovery or Input
reset
(During
Interlock
setting)
Check the setting file in the SD Automatic recovery or Input
card
reset
(During
Interlock
setting)
Restart the power supply
Make sure that FG wire is
correctly to the ground.
Also check the surrounding
disturbance of the operating
environment.
Mount the sensor within the
stated vibration, bump in the
specification.
Replace UAM if it does not
recover even after restoring the
power supply.
Contact the nearest distributor
or sales representative for the
repair.

* In 7 segment display B and D will display as b and d.

* Error numbers are represented by: 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, and F.


When adjusting the optical window using “Optical Window Adjuster”, code CE
will be displayed on the 7-segment of UAM. On successful completion of the
adjustment, UAM will resume to normal operation displaying the area number.

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10. Specification
10.1 UAM-05LP
Model

Subject

Table 10-1 UAM-05LP specification

Protection Range

Max: 5m

Distance tolerance*2

+100 mm

Warning Range

Detection property

Minimum Detectable
Width

φ30 mm (Max: 1.8m)
φ40 mm (Max: 2.5m)
φ50 mm (Max: 3.0 m)
φ70 mm/φ 150 mm (Max: 5.0 m)

Angular Range

30ms (Rotational Speed: 2000 rpm)

Element

Safety Class

Laser Class 1

Wave Length

Functional Safety

905 nm

Type 3 (IEC61496-1, IEC61496-3)

SIL 2 (Type B, HFT=1) (IEC61508)

PFHd

7.8×10-8 (T1=20 year): When master slave function is not in use.

Size

1.6×10-7 (T1=20 year): When master slave function is in use.

80mm (W)×80mm (D)×95mm (H) (without cable)

Weight

0.8Kg

Case Material

Body: Aluminum

Connection Cable

Flying lead cable length: 3m

Protection

Power supply
Supply current

270 º

Max 32 patterns
OFF
60 ms~510 ms
ON
270 ms~510 ms
Pulsed Laser Diode

Response time

Housing

Max: 20m (Non-safety) *1

From Black-Reflector Sheet(1.8%)to Retro-Reflector Sheet

Area pattern

Type

UAM-05LP-T301C

Detection capability

Scan Frequency

Optics

UAM-05LP-T301

Specifications

Normal (without load)
Max. (with load)

IP65

0.5Kg

Optical Window: Polycarbonate

Waterproof connector: 0.3m

DC 24V ±10%: when operation using converter power supply
DC 24V -30%/+20%: when operation using battery
6W

50W

*1. Distance when reflectance of the object is 90% or above.

*2. Additional distance of 200mm is needed when the UAM is working under high reflective background.

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Subject

OSSD 1/2 (Safety)

Specifications

Output type (High side SW)

Output current:(Max:500mA) *3
Leak current (Max:1mA)
AWG 26

Load tolerance (L/R=25ms, C=1µF)

Output type (High side SW)
Output

OSSD3/4 (Safety)/

Output current:(Max:250mA) *3

(Non-Safety)

AWG 28

WARNING 1/ 2 Leak current (Max:1mA)

Load tolerance (L/R=25ms, C=1µF)

RES_REQ 1,

Output types (PNP Transistor)

MUT_OUT 1,

Leak current (Max: 1mA)

RES_REQ 2,

MUT _OUT 2

Area pattern 32

(5 Inputs x 2 Channels)

EDM1,

Output current (Max: 200mA)
AWG 28

Input Impedance 4.7 kΩ
AWG 28

EDM2,

MUTING1,

MUTING2,
MUTING3,
Input

MUTING4,

OVERRIDE1,
OVERRIDE2,
RESET1,
RESET2

ENC_A1,
ENC_A2,
ENC_B1,
Interface

Environmental
resistance

142

ENC_B2

Configuration

Temperature
Storage

Temperature

Input Impedance 4.7 kΩ
AWG 28

USB2.0 (USB micro type-B connector)

RS-485

Ethernet 100BASE-TX (Water proof connector)
-10ºC to +50ºC (No freezing)

-25ºC to +70ºC (No freezing)

Document No: C-61-00003-3

Humidity

95% RH with no condensation

Surrounding

Less than 1500 lx

Storage Humidity
Intensity*4
Vibration
Bump

95% RH with no condensation

Frequency range: 10~55 Hz Sweep rate: 1 octave/min
Amplitude: 0.35 mm ±0.05 mm
Acceleration: 98m/s 2 (10G) Pulse duration: 16 ms

Outdoor Operation

Not permitted

Altitude

Below 2000m

*3. Total current supply of OSSD output and Warning output should be below 1.0A.
*4. When the light sources are located at ≥5º from the detection plane of UAM.

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11. Package contents

The following items are included in the package.

a)

UAM

b) Quick Reference

c)

144

Configuration CD

×1

×1

×1

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12. Options
12.1 Base mounting bracket (Model: UAM-BK03)

This base bracket can be used to change the horizontal alignment of the UAM during installation. This

bracket is useful especially in preventing the mutual interference when two or more UAMs are used. (Refer

to external dimension)

12.2 Rear mounting bracket (Model: UAM-BK04)

This rear bracket can be used to change the vertical and horizontal alignment of the UAM during

installation. This bracket is useful especially in preventing the mutual interference when two or more UAMs
are used. (Refer to external dimension)

12.3 USB cable (Model: UAM-MUSB)

This cable is used to connect the UAM and PC. Length of the USB cable is 1m.This cable is used during

the configuration of the UAM.

12.4 Ethernet cable (Model: UAM-ENET)

This cable is used for connecting the UAM and PC for the measurement data output. Cable Length is 3m.

12.5 Configuration CD (Model: UAM-CD03)

This CD contains the configuration software, UAM Project Designer, USB driver and other related

documents.

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12.6 Optical window for replacement (Model: UAM-W002)
Replacement part when optical window is scratched or damaged.

12.7 Cover Bracket (Type: UAM-BK05)

Cover brackets for optical window protection that can be used in combination with mounting brackets. (See
the dimension)

12.8 Connector Cable (UAM-05LP-T301C Only)
Model

Cable Length (m)

UAM-5C05C

5

UAM-5C02C
UAM-5C10C
UAM-5C20C

146

2

10
20

Document No: C-61-00003-3

13. External dimension
13.1 UAM-05LP

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13.2 Base mounting bracket

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13.3 Rear mounting bracket

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13.4 Cover Protection Bracket

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14. EC Declaration of conformity

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152

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15. Revision history
Amended No.

Revision date

-

September 2015

2

January 2017

1

November 2015

Details

First Release

UL directives and standards added, Error correction
Standards updated, Connector model added

Following sections added and/or modified








Default configuration values added

7-segment upside down display function added

Laser off mode added

Scan skip function added

Minimum detection width of 150mm added

Encoder tolerance modified

Area and measurement data inverting and rotating function
added



3

December 2017








Compatibility with Windows 10

Other minor corrections

Minimum detection width of 40mm added

Optical window contamination warning function added

Response time of reference monitoring function added

Import and export function for area information added

Method to generate polygonal shape for the area added

Method to generated area using the teaching function is

modified.




Method to specify region for the teaching function is added.

Other minor corrections

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16. Representative contacts
 Asia and others

Hokuyo Automatic Co., Ltd.

540-0028 Osaka HU building, 2-2-5 Tokiwamachi, Chuo-ku, Osaka, Japan
Tel: +81-6-6947-6333

Fax: +81-6-6947-6350

E-mail: overseas-sales@hokuyo-aut.co.jp

URL: http://www.hokuyo-aut.jp

 Europe

Hokuyo Automatic Co., Ltd.
Amsterdam Branch

Prof. J. H. Bavincklaan 2, 1183 AT Amstelveen, The Netherlands
Tel: +31 20 240 01 10

E-mail: amsterdam.branch@hokuyo-aut.co.jp
URL: http://www.hokuyo-aut.jp


North America

Hokuyo Automatic USA Corporation

2019 Van Buren Ave, Suite A, Indian Trail, NC 28079, U.S.A.
Tel:+1-704-882-3844

Fax:+1-704-628-0582

E-mail:sales@hokuyo-usa.com

URL :http://www.hokuyo.com

★ The contents described in this document are based on the information as of December 2017. The
external dimensions, specifications etc. are subject to change without notice.

overseas-sales@hokuyo-aut.co.jpently used

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