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263-13228!
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Power Supply Unit
For Turbo Molecular Pump
Model:
Model:
Model:
Model:
EI-D1003M.-D1103M
EI-D1303M.-D2003M
EI-D2203M,-D2303M
EI-D3203M,-D3403M
Model: EI-D4203M
INSTRUCTION MANUAL
\
SHIMADZU
263-132281
Power Supply Unit for Turbo Molecular Pump
Model: EI-D1003M
Model:EI-D1103M
Model :EI-D1303M
Model:EI-D2003M
Model:EI-D2203M
Model:EI-D2303M
Model:EI-D3203M
Model:EI-D3403M
Model:EI-D4203M
INSTRUCTION MANUAL
Read the instruction manual thoroughly before you use the product.
Keep this instruction manual for future reference.
SHIMADZU
CORPORATION
Semiconductor Equipment Division
: ■;,,:
Introduction
Introduction
Thank you for choosing the EI-DxxO3M Power Supply Unit for Turbo Molecular Pump
(hereafter referred to as "power supply unit" or "EI-DxxO3M"). Please read the instruction
manual carefully before using the power supply unit, and save the instruction manual for
future reference.
This instruction manual explains detailed operations of the power supply unit and cables.
For instructions regarding the pump unit, please refer to the instruction manual for the pump
unit to be used.
Standard type is explained in this manual. For special order type, please refer to the out
lines and constructions of each specification.
Copyrights and Disclaimers
This document is copyrighted by Shimadzu Corporation. Please refrain from reproducing
or copying part or all of this document without permission from Shimadzu.
In an effort to improve the product, this document may be revised in the future without
notice.
Every effort has been made to prepare an accurate and complete manual, but if an error
or omission should be discovered, revisions might not be possible immediately.
Shimadzu does not take responsibility for any effects that may result from the use of this
manual.
Copyright © 2003-2006 Shimadzu Corporation .All rights reserved.
Power Supply Unit
INSTRUCTION MANUAL
c.
~1
Precautions for Safe Operation
Precautions for Safe Operation
The instruction manual's nomenclature for warnings and precautions complies with
the following safety warning symbols.
WARNING
CAUTION
NOTICE
Indicates a potentially hazardous situation whitch, if not avoided, could result
in serious injuly or possibly death.
Indicates a potentially hazardous situation whitch, if not avoided, may result in
minor to moderate injuly or equipment damage.
Emphasizes additional information that is provided to ensure the proper use of
this product.
WARNING
Turbo molecular pump repair and/or power supply repair can be very hazardous.
Only trained technicians who are authorized by Shimadzu may do service of
products.
0
WARNING
Neither overhaul nor modify the pump proper and power supply unit without
admission. Doing so would impair safety of the pump proper.
WARNING
Decisions on system compatibility should be made by the system designer or the person
deciding the specifications after conducting tests as necessary The responsibility for
guaranteeing the expected performance and safety of the system lies with the person who
decides system compatibility.
263-13228
Introduction
CAUTION
The standard power input voltage of the power supply unit EI-DxxO3M (the "xx" number
indicates the model of the corresponding pump) is AC 200 - 240 V ± 10%. Connect the power
supply unit to the voltage indicated on the rear panel label only.Connection of the power supply
unit to the incorrect input voltage can cause damage to the equipment. Supply the power via a
breaker (rating 15A).PIease provide PE(Protective Earth) connection to the terminal of a "PE"
marked wire in final application.
CAUTION
If an EI-DxxO3M power supply unit is used in combination with an existing pump that was
operated in combination with a power supply unit not having the variable speed function (ElxxO3MD), the variable speed function cannot be used, (the "xx" number indicates the model of
the corresponding pump.)
If the power supply unit is to be combined with an existing pump, modification and operational
inspections are necessary. Please contact Shimadzu for detailed information.
CAUTION
The following "CAUTIONS" are to prevent operation anomalies.
1 .Do not interrupt the electrical power operating the turbo molecular pump while the turbo
molecular pump is in operation.
2.Do not connect or disconnect the turbo molecular pump control cable during the time the
power supply is "ON".
3.Do not operate any equipment {i.e. drill motor, welding machine, etc.) that produces electro
magnetic pollution, noise, etc., in the immediate proximity of an operating turbo molecular
pumping system (pump, power supply, cables, etc).
4.When using the variable speed function to change the pump rotation rate, use a rotation rate
that does not cause resonance with other devices installed at the site.
Power Supply Unit
INSTRUCTION MANUAL
■" '..■;'.■:..!■■■:"':■.
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O Explanation of label
A
(1) HOT SURFACE : Risk of burn. (Notes 1)
A CAUTION
HOT SURFACEffiSSft
Risk of burn. Avoid contact.
■ Keep off from touching surface of the pump as it is
heated.
■ Keep off from touching upper side surface of the
power supply while the pump is in deceleration as it is
heated.
A
(2) Do not remove cover, or else it may cause some
changes inside and it is failed.
A CAUTION
DO NOT REMOVE COVER.
2«J 16048
(3) Do not shut off ventilation, or else the inside of
A CAUTION
power supply get heated and it is failed.
USE SPECIRED CABLE ONLY.
?6J
A
I60S0
A CAUTION
DO NOT SHUT OFF VENTILATION.
(4) Be sure to use specified cable for this power supply.
If not, it may cause connector be broken and power
supply itself failed.
US P £&£*T?<*:Sl,*.
(5) SECURITY seal
This label certificates that the product was made or
maintenanced by Shimadzu or by Shimadzu
authorized facility.
In case "this label is removed" or "there is a mark
showing once this label has been removed",
Shimadzu warranty shall not be applied to the
product.
(Notes 1) The power supply units for some production lots come with a single nameplate, on
which the name is indicated in both English and Japanese, whereas the power supply units
for other production lots come with two nameplates, one in English and one in Japanese.
O Location of label
(3)
(1)
(same on reverse side)
IV
263-13228
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Introduction
O Installation Precautions
Do not apply abnormal loads to the turbo molecular pump control cable plug and/or connector.
Abnormal loads may cause cable disconnection.
(1)
Do not pull the turbo molecular pump control cable by the connector or plug.
O
x
(2) When installing the power supply unit into equipment, do not allow any electrical cables to
be in tension or to have very tight bending radii.
O
(3)
x
Do not bundle the turbo molecular pump control cable with any cables.
O
X
(4) Do not twist the turbo molecular pump control cable during connection.
O
X
Power Supply Unit
INSTRUCTION MANUAL
(&£2£'M
O Part Replacement
The lifetime of parts are specified as below.
The request for changing parts exceeding the estimated lifetime should be made to Shimadzu
or an approved service company in order for safety and adequate performance of the pump and
power supply unit.
Table 1
Estimated Part Life
Parts List
Estimated Part Life
Transformer
10 years
Electrolytic condenser
5 years
Cooling fan
5 years
Button-type battery
10 years
O Warranty period
12 months on new TMP's from the date of shipment from Shimadzu, or from any of its
worldwide sales offices.
O Conditional warranty
During the warranty period and under normal operation, if the TMP fails to meet its product
specification due to defects in material and/or workmanship, Shimadzu will, at its discretion,
either repair it or exchange it with a new one for free.
O Scope of the warranty
The warranty covers only TMPs, controllers and accessories sold by Shimadzu.
O Warranty of repaired or replacement parts
In-warranty repaired or replacement parts are warranted only for the remaining unexpired
portion of the original warranty period applicable to the parts that have been repaired or replaced.
O Exemption from the warranty
During the warranty period, Shimadzu will charge for repair or exchange in the following cases:
1) Failure caused by natural disasters or fire.
2) Failure or functional deterioration due to the following:
a) Pumping of special gases and materials
b) Ingestion of foreign objects through the TMP's protective net
c) TMP is operated differently than what is prescribed in the instruction manual
d) When Shimadzu determines through failure analysis that the cause of failure was due to
abnormal operation or external circumstances, our engineers judge that the cause of the
trouble is an irregular operation
3) Warranty is voided if the "Security Seal" on the product has been removed, hampered with,
or altered.
VI
263-13228
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Introduction
O Disposal of Products and Parts
Please contact Shimadzu for proper disposal of its products or parts. There is a possibility to
pollute the environment with the material of the parts, when you dispose this product in an inap
propriate way.
O LIMITATION OF LIABILITY
EXCEPT AS STATED HEREIN, SHIMADZU MAKES NO WARRANTY, EXPRESSED OR
IMPLIED (EITHER IN FACT OR BY OPERATION OF LAW), STATUTORY OR OTHERWISE:
AND, EXCEPT AS STATED HEREIN, SHIMADZU SHALL HAVE NO LIABILITY FOR
SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR FROM ANY CAUSE ARISING
OUT OF THE SALE, INSTALLATION, OR USE OF ANY OF ITS PRODUCTS.
Power Supply Unit
INSTRUCTION MANUAL
VII
This page is intentionally left blank.
VIII
263-13228
Table of contents
Table of contents
Introduction
Copyrights and Disclaimers
j
Precautions for Safe Operation
ii
O Explanation of label
iv
O Location of label
iv
O Installation Precautions
v
O Part Replacement
vi
O Warranty period
vi
O Conditional warranty
vi
O Scope of the warranty
vi
O Warranty of repaired or replacement parts
vi
O Exemption from the warranty
vi
O Disposal of Products and Parts
vii
O LIMITATION OF LIABILITY
vii
Table of contents
Section 1
Section 2
ix
OUTLINE AND DESCRIPTIONS
1.1
Outline
2
1.2
Descriptions
3
1.2.1
Power Supply Unit
3
1.2.2
Control Cable
4
1.2.3
Motor Cable
4
1.2.4
Standard Accessories
5
IDENTIFICATION AND FUNCTION
2.1
Power Supply Unit
8
Power Supply Unit
INSTRUCTION MANUAL
IX
Table of contents
Section 3
CONSTRUCTION AND PRINCIPLE
3.1
Section 4
Section 5
12
SPECIFICATIONS
4.1
Power Supply Unit
14
4.2
Standards Fulfilled
16
INSTALLATION
5.1
Section 6
Power Supply Unit
Installation of the Power Supply Unit
18
5.1.1
18
Location of the Power Supply Unit
5.1.2
Installation of the Power Supply Unit
18
5.1.3
Compatibility with Previous Models
21
5.2
Connection of Power Cable
23
5.3
Connection of the Pump to the Power Supply Unit
24
OPERATION
6.1
6.2
6.3
6.4
6.5
Outline
28
6.1.1
Introduction
28
6.1.2
Operation Flowchart
29
Start-up Preparation
35
6.2.1
Start-up Preparation Sequence in LOCAL Mode
35
6.2.2
Start-up Preparation Sequence in REMOTE Mode
35
Start-up
36
6.3.1
Start-up Sequence in LOCAL Mode
36
6.3.2
Start-up Sequence in REMOTE Mode
36
Shutting Down
37
6.4.1
Preparations Prior to Shutting Down Operation
37
6.4.2
Shutting Down Sequence in LOCAL Mode
37
6.4.3
Shutting Down Sequence in REMOTE Mode
38
Variable Speed Operation
39
6.5.1
Outline
39
6.5.2
Operation from Start-up to Low Speed Rotation
40
263-13228
Table of contents
Section 7
6.5.3
Operation from Rated Speed Rotation to Low Speed Rotation...
41
6.5.4
Operation from Low Speed Rotation to Rated Speed Rotation...
41
6.6
Software Operation
43
6.7
Remote-Control Connector
58
6.7.1
Specifications
58
6.7.2
Compatibility with Previous Models
60
6.7.2.1
Replacing the EI-xxO3M/MD Power Supply Unit
60
6.7.2.2
Replacing EI-xxO3MZ Power Supply Units
62
TROUBLESHOOTING
7.1
Nothing Happens After an Operation is Made
66
7.2
Power Failures
67
7.2.1
68
Power Failure Counter-Operation
7.3
Vacuum Pressure Rise
69
7.4
Abnormal Noise and/or Vibration
69
7.5
Alarm Detection Capabilities
69
7.5.1
69
Appendix A
Movement in Alarm Detection Capabilities (ALARM)
7.5.2
Movement in Alarm Detection Capabilities (WARNING)
70
7.5.3
Reset Procedure
70
COMMUNICATIONS
A.1
GENERAL SPECIFICATION
A-2
A.2
INTERFACE SPECIFICATION
A-3
A.2.1
RS-232C
A.2.1.1
A.2.2
A-3
A.2.1.2
Communications Connector
A-3
A.2.1.3
CABLE
A-3
Transmission Specification
A-5
RS-485
A.2.2.1
A.3
A.4
A-3
Transmission Specification
A-5
A.2.2.2
Communications Connector
A-5
A.2.2.3
CABLE
A-5
POWER SUPPLY TO COMPUTER CONNECTION
A-7
A.3.1
Communication Cable Connection
A-7
A.3.2
Serial Communications Baud Rate Configuration
A-7
A.3.3
RS-485 Multi-drop Settings
A-7
SERIAL COMMUNICATIONS PROTOCOL
A.4.1
Basic Message Structure
A-8
A-8
Power Supply Unit
INSTRUCTION MANUAL
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Table of contents
A.4.2
A.5
A.6
A.7
Character to Character Time-out: 0.1 sec
A.4.3
Command to Answer Time-out: 1 sec
A-9
A.4.4
Power Supply Command Send Retry Cycles: 5
A-9
A.4.5
Command Transmission Specification
A-9
A.4.6
Receiving Sequence
A-9
A.4.7
Using the Checksum Byte
A.4.8
Outline of Multi-drop Communications
A-9
A-10
TABLE OF COMMANDS
A-11
COMMAND DESCRIPTION
A-17
A.6.1
Operation Mode
A.6.2
Operation
A-18
A.6.3
Run Status
A-19
A-17
A.6.4
Parameters
A-20
A.6.5
Events
A-20
A.6.6
Timer
A-21
A.6.7
History
A-21
A.6.8
Settings
A-22
A.6.9
Shared Answer
A-22
RS-232C COMMANDS / ANSWERS
A-23
A.8 RELATION OF LOCAL MODE TO REMOTE MODE
OPERATIONS
A-26
A.9
A-27
TROUBLESHOOTING
A.9.1
No Message can Transmit and Receive
A.9.2
Sending and Receiving are Done, But Receivable Messages are
Invalid
A.9.3
263-13228
A-27
A-27
Characters Get Disordered from Time to Time, Then Resulting in
CHECKSUM Error
XII
A-8
A-27
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OUTLINE AND
DESCRIPTIONS
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1.1
Outline
1.2
Descriptions
1.2.1
Power Supply Unit
1.2.2
Control Cable
1.2.3
Motor Cable
1.2.4
Standard Accessories
SECTION 1
OUTLINE AND DESCRIPTIONS
l» 1.1 Outline
£"£■
-y
The turbo molecular pump is a vacuum pump. The turbo molecular pump is used with a
backing vacuum pump to create a high vacuum in a vacuum chamber.
Typical Applications ;
Semiconductor equipments,
Industrial equipments,
R&D applications,
The other ultra high vacuum applications.
The turbo molecular pump (one standard set) consists of the following items.
Pump
1
Power Supply Unit
1
Control Cable
1
Motor Cable
1
Standard Accessories
1 Set
The cable length must be specified for the magnetic bearing cable and motor cable. (Refer to
Sections 1.2.2 and 1.2.3.)
263-13228
M^M^
1.2
Descriptions
1.2 Descriptions
1.2.1 Power Supply Unit
.198. 110, 2
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cut dimension
4-04. 5
rvi
196
Description
Parts number
EI-D1003M
262-78689-02
EI-D1103M
262-78690-02
EI-D1303M
262-78688-02
EI-D2003M
262-78691-02
EI-D2203M
262-78692-02
EI-D2303M
262-78693-02
EI-D3203M
262-78685-02
EI-D3403M
262-78694-02
EI-D4203M
262-78696-02
Fia.1-1
Outside Dimp nsions of Power Supply Unit
Power Supply Unit
INSTRUCTION MANUAL
SECTION 1
OUTLINE AND DESCRIPTIONS
1.2.2 Control Cable
The cable can be selected from the following.
Description
Note
Parts number
3 meters length, straight plugs for both sides.
262-78187-03
5 meters length, straight plugs for both sides.
262-78187-05
7 meters length, straight plugs for both sides.
262-78187-07
10 meters length, straight plugs for both sides.
262-78187-10
Control Cable
15 meters length, straight plugs for both sides.
262-78187-15
20 meters length, straight plugs for both sides.
262-78187-20
30 meters length, straight plugs for both sides.
262-78187-30
1.2.3 Motor Cable
The cable can be selected from the following
Description
Note
Parts number
(for Air cooled type and Air cooled chemical type)
Motor Cable
3 meters length, straight plugs for both sides.
262-76410-03
5 meters length, straight plugs for both sides.
262-76410-05
7 meters length, straight plugs for both sides.
262-76410-07
10 meters length, straight plugs for both sides.
262-76410-10
15 meters length, straight plugs for both sides.
262-76410-15
20 meters length, straight plugs for both sides.
262-76410-20
30 meters length, straight plugs for both sides,
262-76410-30
(for Wide range type and Wide range chemical
type)
3 meters length, straight plugs for both sides.
262-76409-03
5 meters length, straight plugs for both sides.
262-76409-05
7 meters length, straight plugs for both sides.
262-76409-07
10 meters length, straight plugs for both sides.
262-76409-10
15 meters length, straight plugs for both sides.
262-76409-15
20 meters length, straight plugs for both sides.
262-76409-20
30 meters length, straight plugs for both sides.
262-76409-30
263-13228
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1.2
Descriptions
1.2.4 Standard Accessories
Description
1
2
3
Power cable
Remote Control
Connector
Instruction Manual
Q'ty
1
1
1
Notes
Parts Number
5meters length
262-76773-05
MR-34MG
(Pin type connector)
070-50791-63
MR-34L4
(Connector hood)
070-50792-75
263-13228
Power Supply Unit
INSTRUCTION MANUAL
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263-13228
DENTIFICATION AND
FUNCTION
©
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e
2.1
Power Supply Unit
..........
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SECTION 2
2.1
IDENTIFICATION AND FUNCTION
Power Supply Unit
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8)
263-13228
(9
Front Control Panel
Fia 2-2
8
24)
Rear Panel
:^._^..^._^
2.1
(1) LCD
Power Supply Unit
Display operation monitor, alarm contents,
settings (see Section 6.6 "Software Operation")
(2) SELECT KEY
LCD display operation key, select menu
(3) + KEY
LCD display operation key, previous menu or
addition
(4) - KEY
LCD display operation key, next menu or
subtraction
(5) SET KEY
LCD display operation key, set menu
(6) START SWITCH
Press to start rotation of the pump's rotor.
(7) STOP SWITCH
Press to apply the brake to stop rotation of the
pump's rotor.
(8) RESET SWITCH
Press to stop the buzzer after an alarm or
warning occurs. After remedying the cause of
the alarm, press the RESET switch again to turn
off the ALARM lamp. However, the buzzer
sounds again if the RESET switch is pressed
again before the cause of the alarm is remedied.
(9) DISPLAY SWITCH
LCD display operation key, change display
mode.
(10) POWER LAMP
Power On indicator lamp (green)
(11) ROTATION LAMP
Operation indicator lamp indicating that the
pump's rotor is running (green)
(12) NORMAL SPEED LAMP
Operation indicator lamp indicating that the
pump's rotor is rotating normally (green)
(13) TEMP. CONTROL LAMP
Not used with EI-DxxO3M.
(14) ALARM LAMP
Alarm/warning lamp (yellow). See 10.6 "Alarm
Detection Capabilities." Lights when an alarm
occurs or flashes to give a warning.
(15) REMOTE/LOCAL SELECTION SWITCH- Remote/Local selection switch; The remote
mode allows the turbo molecular pump to be
controlled by employing the external control
connector (24) or serial interface connector
((22), (23)), located on the rear panel of the
power supply unit. The local mode allows
controlling the turbo molecular pump from the
front panel
(16) AC INPUT CONNECTOR
Power cable receptacle
(17) POWER SWITCH
Power switch
(18) CONTROL CONNECTOR
Control cable receptacle
(19) MOTOR CONNECTOR
Motor cable receptacle
(20) EARTH GROUND
Electrical grounding terminal
(21) RS-485 CONNECTOR
Serial interface connector (Note 1)
(22) RS-232C CONNECTOR
Serial interface connector (Note 1)
(23) REMOTE CONNECTOR
Remote-control connector
(24) CONTRAST
Adjusts the contrast of the LCD
(Note 1) See APPENDIX-A "COMMUNICATIONS" for details.
Power Supply Unit
INSTRUCTION MANUAL
This page is intentionally left blank.
10
263-13228
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CONSTRUCTION AND
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3.1
Power Supply Unit
SECTION 3
3.1
CONSTRUCTION AND PRINCIPLE
Power Supply Unit
The power supply unit is composed of the magnetic bearing control system and the high
frequency motor system and does not use back up batteries for electrical power failure.
The magnetic bearing control system controls the levitation of the rotor inside the turbo
molecular pump. The system detects the rotor position by an electrical signal received from the
gap sensors and maintains the levitation by regulating the current to the magnetic bearings.
The high frequency motor system rotates the rotor at a rated rotational speed. This frequency
power system converts AC/single phase commercial power to controlled DC/three phase pulsed
power. The DC/three phase pulsed power drives the DC motor that is an integral part of the rotor.
If the electrical power is interrupted while the rotor is in a high-speed rotation, then the motor
becomes a generator to power the magnetic bearing system during a power failure deceleration
mode; therefore, the need for a battery backup system is eliminated.
The power supply unit is equipped with an RS-232C and an RS-485 serial interface and with
Contact input/ouitput to operate the turbo molecular pump from an external source. The
operational status can be monitored and the history retrieved through the RS-232C and RS-485.
See APPENDIX-A "COMMUNICATIONS" for instructions to remotely operate the turbo
molecular pump using the RS-232C and RS-485 serial interface.
The turbo molecular pump, the power supply, the control cable, and the motor cable are
respectively interchangeable among any products of the same model.
Fig.1-1 shows the external dimensions of the power supply unit.
The power supply unit, control cable, motor cable, and the pump unit are all mutually
compatible. However, only pumps and power supply units with the same series number (the "xx"
number) are compatible with each other.
12
263-13228
siliiiiiii
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■.■'■.'. :.■ * ■
SPECIFICATIONS
4.1
Power Supply Unit
4.2
Standards Fulfilled
SECTION 4
4.1
SPECIFICATIONS
Power Supply Unit
Power supply unit model
EI-D1003M
TMP-803M
TMP-803MC
TMP-803LM
TMP-803LMC
Suitable pump
Exchangeable Compatibility
TMP-1003M
TMP-1003MC
TMP-1003LM
TMP-1003LMC
EI-D1103M
TMP-1103MP
EI-D1303M
TMP-1303M
TMP-1103MPC
TMP-1303MC
TMP-1103LMP
TMP-1303LM
TMP-1103LMPC TMP-1303LMC
EI-D2003M
TMP-2003M
TMP-2003MC
TMP-2003LM
TMP-2003LMC
The control cable and the motor cable are interchangeable between any pump and
power supply unit.
5 axis control. No Battery is required.
Magnetic Bearing
(When power failure occur, magnetic bearing is support by regenerative power
from motor.)
Speed control
Feedback control
Speed variation
Speed is variable between 25% and 100% of the rated speed (set as 0.1%).
Display
Communicatio
n
LCD
20characters*2 lines (With LED back light)
LED
POWER / ROTATION / NORMAL SPEED / ALARM
Contact
REMOTE (MR 34pin) Input : START / STOP / RESET / LOW SPEED Output"
ROTATION / ACC. / BRAKE / NORMAL REMOTE / ALARM / WARNING
Serial
RS-232C (D-sub 9pin male, Screw lock size:M2.6) / RS-485 (D-sub 9pin female,
Screw lock size:M2.6)
Pump Temperature
Alarm
Detection
Alarm
Pump Startup Failure.Overload.Overspin for motor
Magnetic Bearing failure
Power supply malfunction
(Over Temperature inside power supply, Fail drive circuit)
Power failure
Warning
Failure of magnetic bearing
ALARM LED lights, buzzer sounds, alarm description displayed on LCD.
Power failure:
Decelerates while maintaining magnetic levitation by regenerative breaking
power.
Alarm
Levitation is stopped after deceleration, and the rotor is supported by the touch
down bearing.
Protection
Once power is restored, restart is possible after resetting. (Refer to Section 7.2)
When other alarms occur:
Stops operation or decelerates. Magnetic levitation is continued
Warning
Momentary power failure
ALARM LED flashes, buzzer sounds, warning description displayed on LCD.Pump
operation continues.
If the electrical power is recovered in 1 second or less, then the power supply
operation prior to the electrical power failure is continued. No change output
signal.Olherwise, the turbo molecular pump rotor is decelerated.
If the power is disrupted over one second, the brake will engage. The pump can be
restarted after the reset operation.
Alarm history
Stores the date, time and detected event information for the last 99 alarm events.
Voltage
Input electric
power
Maximum
1.0 kVA
power
Insulation
withstand
voltage
Mass
14
Single phase 200 to 240 VAC ± 10% (50 / 60 Hz ± 2 Hz)
1500 v,
8 kg
263-13228
1 minutes
1.0 kVA
1.0 kVA
1.2 kVA
■-
-
-
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4.1
EI-D1003M
Power supply unit model
Environmental
Conditions
|
EI-D1103M
EI-D1303M
EI-D2003M
Operation : 0 to 45 °C / Storage : -25 to 70 °C (No dew condensation)
Relative
humidity
40 to 80 %RH
Power supply unit model
Use : Indoor, Altitude max : 2000 m
Overvoltage category III, Pollution degree 2
IP classification 20
EI-D2203M
EI-D2303M
TMP-2203MC
TMP-2203LM
TMP-2203LMC
EI-D3203M
EI-D3403M
EI-D4203M
TMP-3203M
TMP-2203M
Suitable pump
■ ■.
Power Supply Unit
Temperatures
Installation conditions
(See EN61010-1 standard)
i : . ■
TMP-W2303LMC
TMP-3203MC
TMP-3203LM
TMP-3203LMC
TMP-3403LMC
TMP-4203LMC
The control cable and the motor cable are interchangeable between any pump and
Exchangeable
Compatibility
power supply unit.
5 axis control. No Battery is required.
Magnetic Bearing
(When power failure occur, magnetic bearing is support by regenerative power from
motor.)
Speed control
Feedback control
Speed variation
Speed is variable between 25% and 100% of the rated speed (set as 0.1%).
Display
LCD
20characters*2 lines (With LED back light)
LED
POWER / ROTATION / NORMAL SPEED / ALARM
Contact
REMOTE (MR 34pin) Input : START/STOP/RESET/LOW SPEED Output:
ROTATION / ACC. / BRAKE / NORMAL REMOTE / ALARM / WARNING
Serial
RS-232C (D-sub 9pin male, Screw lock size:M2.6) / RS-485 (D-sub 9pin female. Screw
lock size:M2.6)
Alarm
Pump Temperature
Pump Startup Failure,Overload.Overspin for motor
Magnetic Bearing failure
Power supply malfunction
(Over Temperature inside power supply, Fail drive circuit)
Power failure
Warning
Failure of magnetic bearing
Communication
Alarm
Detection
Alarm
Protection
ALARM LED lights, buzzer sounds, alarm description displayed on LCD.
Power failure:
Decelerates while maintaining magnetic levitation by regenerative breaking power.
Levitation is stopped after deceleration, and the rotor is supported by the touch-down
bearing.
Once power is restored, restart is possible after resetting. (Refer to Section 7.2)
When other alarms occur:
Stops operation or decelerates. Magnetic levitation is continued
Warning
Momentary power failure
ALARM LED flashes, buzzer sounds, warning description displayed on LCD.Pump
operation continues.
If the electrical power is recovered in 1 second or less, then the power supply
operation prior to the electrical power failure is continued. No change output
signal.Otherwise, the turbo molecular pump rotor is decelerated.
If the power is disrupted over one second, the brake will engage. The pump can be
restarted after the reset operation.
Alarm history
Stores the date, time and detected event information for the last 99 alarm events.
Power Supply Unit
INSTRUCTION MANUAL
15
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——';
SECTION 4
Power supply unit model
EI-D2203M
Voltage
Input electric
power
Maximum
Insulation
withstand
Mass
EI-D2303M
EI-D3203M
EI-D3403M
1.2 kVA
1500 V.
1.4 kVA
1.2 kVA
1.3 kVA
1 minutes
8 kg
Temperat
ures
Relative
humidity
Installation conditions
(See EN61010-1 standard)
Operation : 0 to 45 °C / Storage : -25 to 70 °C (No dew condensation)
40 to 80 %RH
Use: Indoor, Altitude max: 2000 m
Overvoltage category III, Pollution degree 2
IP classification 20
4.2 Standards Fulfilled
EN61010-1;2001
UL61010A-1
Safety
SEMI S2
EN1012-2; 1996
EN61326-1; 1997 + A1; 1998 + A2; 2001 class A
EMC
EN61000-3-2; 1995 + A14; 2000
SEMI F47
16
EI-D4203M
Single phase 200 to 240 VAC ± 10% (50 / 60 Hz ± 2 Hz)
power
voltage
Environmental
Conditions
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SPECIFICATIONS
263-13228
1.5 kVA
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INSTALLATION
5.1
Installation of the Power Supply Unit
5.1.1
Location of the Power Supply Unit
5.1.2
Installation of the Power Supply Unit
5.1.3
Compatibility with Previous Models
5.2
Connection of Power Cable
5.3
Connection of the Pump to the Power Supply Unit
"
."
■
■■
■"■"■■.
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SECTION 5
5.1
■
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■
'
'
b
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.
.
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'
'
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INSTALLATION
Installation of the Power Supply Unit
5.1.1 Location of the Power Supply Unit
Install and anchor the power supply unit inside a rack, which shall be located at a place where
it is not exposed to direct sun ray and well ventilated. Avoid to locate it at the following places.
(1) Place where it is very humid, dusty and, in addition, oil smoke, vapor, water, etc, are exist.
(2) Place where the power supply unit is exposed to direct sun ray and abnormally high
temperature
(3) Place with high amplitude of vibration and impact
(4) Near chemically active gas and explosive/combustible gas
(5) Place with strong magnetic field and electric field, noisy place, and place with strong
radioactive ray
(6) Unventilatable place
5.1.2 Installation of the Power Supply Unit
When mounting the power supply unit onto the customer's rack, use the front panel installation
holes. The installation panel and screws are to be supplied by the customer.
Prepare the shelf to support the weight of the power supply unit in the rack.
How to install the unit onto a rack
(1) Turn the power supply unit over and remove the four rubber pads.
(2) Pass the power supply unit through the cutout hole in the installation panel and secure it
with four screws (See Fig. 5-2).
(3) In order to ensure that the interior of the power supply unit is cooled sufficiently, leave a gap
inside the rack of at least 30 mm above, 5 mm on either side, and 50 mm to the rear of the
power supply unit (See Fig. 5-1).
(4) The space required for installing the cables is shown in Fig. 5-4.
(5) Reattach the rubber pads if necessary.
18
263-13228
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5.1
Installation of the Power Supply Unit
>50mm
>30mm
-• «->5mm
front panel installation
holes (4places)
Fia.5-1
Leave enouah space around the power suddIv unit
rack
installation panel
!
198.1 ±0.2
4-M4
j
/ 4 PLACES
■..
in
in
1
203T
Panelcut dimensions
Fia.5-2
Mount the power sijppIv unit
Power Supply Unit
INSTRUCTION MANUAL
19
SECTION 5
INSTALLATION
160mm
12mm-»
rubber pads
(4 places)
MAX 20mm-
273mm
50mm
Fia.5-3
Location of rubber Dads
(Note 1) Use the prescribed screws to attach the rubber pads. Using the wrong screws can
lead to damage or failure of the power supply unit.
Fla.5-4
Attaching the rubber nads
240
Fia.5-5
20
263-13228
Space to connect the cable
5.1
Installation of the Power Supply Unit
5.1.3 Compatibility with Previous Models
If previous EI-xxO3M/MD/MZ power supply units (where "xx" is a number that indicates the
applicable pump type) are being used installed on a rack, then optional rack mounting kit is
required in order to replace these units with EI-DxxO3M power supply units.
The mounting screws are to be supplied by the customer.
Prepare the shelf to support the weight of the power supply unit in the rack.
Optional Parts (Rack Mounting Kit)
Q'ty
Description
Notes
Parts Number
Steel, painted same color as
1
1
Rack Mounting Panel
front panel of power supply
unit. (See Fig.5-5)
2
Panel Attachment Screws
4
263-14117
Stainless Steel, M4 L=6mm
How to install the unit onto the rack :
(1) Turn the power supply unit over and remove the four rubber pads.
(2) Attach the rack mounting panel to the power supply unit with four Panel Attachment
Screws. (See Fig. 5-7)
(3) Reattach the rubber pads of the power supply unit if they are necessary.
(4) Fix to the rack using 4 M4 tap screws. (See Fig. 5-7, Fig. 5-8)
t2.3
203
198.1
4-M4
M4TAP. 4 PLACES
Opening
205
213
Fia.5-6
Dimensions of Rack Mounting Panel
Power Supply Unit
INSTRUCTION MANUAL
21
SECTION 5
INSTALLATION
POWER SUPPLY
S3SS3
Fiq.5-7
Dimensions of the Power SuddIv Unit with Rack Mounting
206 min
1
172 ±0.2
1
4-M4
4 PL/
1
c
+
o
a
Opening
t
+
A
T
y
o
Fia.5-8
Panelcut Dimensions
If a remote-control signal is used, it must be checked for compatibility. For a detailed
procedure, please refer to Section 6.7.1 "Compatibility with Previous Models".
22
263-13228
V:;:' ■''■" '" ■''■■
5.2
Connection of Power Cable
5.2 Connection of Power Cable
NOTICE
The power input voltage of the power supply unit EI-DxxO3M (the "xx" number indicates the
model of the corresponding pump) is 200 to 240 VAC ± 10%. Connect the power supply unit to
the voltage specified on the rear panel label only.Connection of the power supply unit to the
incorrect input voltage can cause damage to the equipment. Supply the power via a breaker
(rating 15A).PIease provide PE(Protective Earth) connection to the terminal of a "PE" marked
wire in final application.
Connection of Power Cable:
(1) Connect the power cable terminal to the terminal board of user's power distribution board
for equipment. The wire with [PE] mark is for earth use and other remaining two wires are
for single phase AC power. (See Fig. 5-9, Table 5-1)
First, connect the wire [PE] mark. Next connect the other two wires.
(2) Turn off the POWER switch (Fig. 2-2 (17)) on the rear panel of the power supply unit. Or
otherwise be sure to check that it is in off.
(3) Connect the power cable connectors to the power supply unit AC INPUT connector (Fig.
2-2(16)).
REFERENCE
For the specified power voltage, see the side panel of the power supply unit.
WIRE MARK P\
TERMINAL
04.3
Fig.5-9
Table 5-1
Power Cable CONNECTION
Wire color of power
Green/Yellow
Black
EU
PE
N
L
US
GND
L2
L1
cable
Location
Power Cable
White
Power Supply Unit
INSTRUCTION MANUAL
23
SECTION 5
5.3
INSTALLATION
Connection of the Pump to the Power Supply Unit
NOTICE
Insert straight the control cable connector after checking its key direction. Inserting it in oblique
direction would cause damage of the connector pins. After the insertion, turn the cable connector
clockwise until the rotation lock clicks.
NOTICE
Don't disconnect each cable while the pump is running. Particularly before disconnecting the
control cable, Check complete shutdown of the pump by ROTATION lamp goes out and,
thereafter, turn off the POWER switch.
Control Cable:
Use the control cable that conformed CE marking. It has ferrite core at power supply side.
Control cables available for the use are identified with "262-75369A". But, If no ferrite core is not
fixed arround a control cable, it is not conformed CE marking.
Check that it is identified as specified. Even the use of other similar cable would disable start
up of the pump, even though it could be connected. After turn on the POWER switch of the power
supply unit, ALARM lamp (Fig. 2-1 (14)) lights, if an old type cable is connected.
SHIMADZU
Fiq.5-10
262-75369A
Control Cable
Connecting Sequence (See Fig. 2-2 and Fig. 5-10):
(1) Turn off the POWER switch (Fig. 2-2 (17)) on the rear panel of the power supply unit. Or
otherwise check that it is off.
(2) Connect the power supply unit to the control connector {Fig. 2-2 (19)) of the pump proper
with the control cable.
(3) Connect the power supply unit to the motor connector (Fig. 2-2 (20)) of the pump proper
with the motor cable.
(4) For remote operation of the turbo molecular pump or intake of status signal, etc., connect
the RS-485 connector (Fig. 2-2 (21)) or RS-232C connector (Fig. 2-2 (22)), Remote-Control
connector (Fig. 2-2 (23)). When using Remote-Control connector, make wiring connection
as instructed in Section 6.7 "Remote-Control Connector".
All interfaces are SELV(Safety extra-low Voltage).
24
263-13228
.:' '**■■
'
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5.3
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Connection of the Pump to the Power Supply Unit
WIDE RANGE TYPE
TURBO MOLECULAR PUMP
POWER SUPPLY UNIT
EI-DxxO3M
MAG. BRG.
AC INPUT.
MOTOR
POWER CABLE
AIR COOLED TYPE
TURBO MOLECULAR PUMP
POWER SUPPLY UNIT
EI-DxxO3M
MAG.BRG.
AC INPUT
MOTOR
POWER CABLE
Fia.5-11
Connection of Cables
Power Supply Unit
INSTRUCTION MANUAL
25
c
SECTION 5
INSTALLATION
This page is intentionally left blank.
26
263-13228
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OPERATION
©
6.1
©
©
©
©
Outline
6.1.1
Introduction
6.1.2
Operation Flowchart
6.2
©
Start-up Preparation
6.2.1
Start-up Preparation Sequence in LOCAL Mode
6.2.2
Start-up Preparation Sequence in REMOTE
Mode
6.3
Start-up
6.3.1
Start-up Sequence in LOCAL Mode
6.3.2
Start-up Sequence in REMOTE Mode
6.4
Shutting Down
6.5
Variable Speed Operation
6.5.1
Outline
6.5.2
Operation from Start-up to Low Speed Rotation
6.5.3 Operation from Rated Speed Rotation to Low
Speed Rotation
6.5.4
Operation from Low Speed Rotation to Rated
Speed Rotation
6.6
Software Operation
6.7
Remote-Control Connector
6.7.1
Specifications
6.7.2
Compatibility with Previous Models
u~^^~:^-:'..±!^Z^
SECTION 6
OPERATION
6.1 Outline
CAUTION
Neither disconnect and reconnect each cable while the pump is running. Particularly for
unplugging the control cable from the receptacle, check complete shutdown of the pump by
ROTATION lamp goes out and, thereafter, turn off the POWER switch.
6
CAUTION
Do not turn the power off while the pump is running. The touch-down bearing may need to be
replaced if the power is turned off repeatedly during operation. When the power is turned off
while the pump is rotating, power from regenerative braking maintains the magnetic levitation
until the rotational speed drops. Levitation then stops and the touch-down bearing supports the
rotor. Consequently, repeated touch-down operations can reduce the life of the bearing.
6.1.1 Introduction
(See Fig. 2-1 and Fig. 2-2)
The LCD (Fig. 2-1 (1)) displays the model name of the power supply unit corresponding to the
pump model name (e.g. SHIMADZU EI-DxxO3M) when the power supply unit POWER switch
(Fig. 2-2 (17)) is turned on.
It then displays "SELF CHECKING" and the power supply unit conducts self-diagnosis. If the
result is good, the LCD changes into monitor mode (See section 6.6 Software Operation (1)), and
the power supply is operatable. But if an alarm is delected, the LCD changes into alarm mode
(See Section 6.6 Software Operation (2)), and displays detected alarm.
28
263-13228
6.1
Outline
6.1.2 Operation Flowchart
Q
Start-up preparation flowchart
LOCAL
REMOTE
operation
operation
Set the REMOTE/LOCAL
Set the REMOTE/LOCAL
selection switch to REMOTE.
selection switch to LOCAL.
\
\
Start cooling water.
\
/
(for cooling water method)/
Turn POWER switch from
0 (OFF) to 1 (ON).
/
/
!
•
i
Start cooling water
6
/
(for cooling water method)/
| \ Turn POWER switch from /
I
\
0 (OFF) to 1 (ON).
/
"REMOTE" signal output ON.
\ Backing vaccum pump /
operates.
/
Backing vaccum pump
Pump internal
pressure < 200 Pa
c
Pump internal
pressure < 200 Pa
Start-up preparation complete
(LOCAL operation)
Fia. 6-1
0
C
Start-up preparation complete
(REMOTE operation)
Start-up Preparation Flowchart
Power Supply Unit
INSTRUCTION MANUAL
29
!i^^^
±^^M:^
SECTION 6
C
OPERATION
Start-up flowchart
^\
(LOCAL operation)
J
(
Start-up flowchart
(REMOTE operation)
LOCAL
operation
\
REMOTE
operation
itch. /
Press the START switch
LCD monitor mode/operation mode
Display: "STOP1—>"ACC."
ROTATION lamp lights.
\ Input "START" signal. /
"ACCELERATION" signal
output ON.
"ROTATION" signal output ON.
YES
NORMAL SPEED lamp lights.
LCD monitor mode/operation mode
Display: "ACC." -> "NORMAL'
"ACCELERATION" signal
output OFF.
"NORMAL" signal output ON.
I
Acceleration stops at rated
speed , speed is maintained.
c
Pump start-up complete.
Fia. 6-2
30
263-13228
Start-up Flowchart
6.1
Outline
f Shutting down flowchart J
Stop process gas
Stop process gas
*--■*.
YES
No purge gas
6
No valve^-gjose va|ve betweer
cking vaccum
LOCAL
— operation
REMOTE
operation
Press STOP switch.
Input "STOP" signal.
NORMAL SPEED lamp goes out.
LCD monitor mode/operation mode
Display : "NORMAL"-> "BRAKE"
"NORMAL" signal output OFF
"BRAKE" signal output ON.
ROTATION lamp goes out.
LCD monitor mode/operation mode
Display : "BRAKE" -> "STOP"
ROTATION" signal output OFF
"BRAKE" signal output OFF.
Turn POWER switch from
1 (ON) to 0 (OFF).
Stop cooling water.
c
Pump shutting down.
Fia. 6-3
Shuttina down Flowchart
Power Supply Unit
INSTRUCTION MANUAL
31
SECTION 6
^^ '^3^& 5 fc::?' y^
OPERATION
f Speed setting flowchart \
Speed setting flowchart
Start-up to low speed rotation
f Start-up to low speed rotation ]
N.
(LOCAL operation)
X
Set the low speed valuei
6
•
LCD setting mode
in the /
!
/ (Note 1)j |
\
itch. /
LCD setting mode
\
Input "LOW SPEED "
mode/low speed setting.
Press the START switch
J
! \S
Set the low speed valuei in the /
^Select the LOW SPEED mode
using the LCD setting
\
(REMOTE operation)
! | \
(Nole1)j
signal. /
Input "START" signal.
"?" is displayed after the LCD
monitor mode/speed display
LCD monitor mode/operation mode
Display: "STOP'-> "ACC."
"ACCELERATION" signal
output ON.
ROTATION lamp lights.
"ROTATION" signal output ON.
NO
Speed
% low-speed valu
NORMAL SPEED lamp lights.
LCD monitor mode/operation mode
Display : "ACC." -> "NORMAL"
"ACCELERATION" signal
output OFF.
"NORMAL" signal output ON.
Acceleration stops at the set low
speed value and the speed is
maintained.
(Note 1)
c
Speed setting complete.
After this setting has been made once,
it does not have to be repeated each time.
Start-up to Low Speed Rotation
Fia. 6-4
32
263-13228
Speed Setting Flowchart
6.1
Outline
r Speed setting flowchart^v
Rated speed to low speed ]
rotation
J
V
Rated speed rotation or when
accelerating at a speed above
the low speed.
LOCAL
operation
REMOTE
operation
Set the low speed value in the
LCD setting mode.
Set the low speed value in the
(Notel);
Select the LOW SPEED mode
LCD setting mode.
6
(Note 1)
Input "LOW SPEED" signal.
using the LCD setting mode/
speed setting.
"*" is displayed after the LCD
monitor mode/speed display
"NORMAL" signal output OFF.
"BRAKE" signal output ON.
NORMAL SPEED lamp goes out.
LCD monitor mode/operation mode
Display : "NORMAL" —> "BRAKE"
Speed >
low-speed value
NORMAL SPEED lamp lights.
LCD monitor mode/operation mode
Display : "BRAKE1 —> "NORMAL"
YES
Speed >
low-speed value
YES
"BRAKE" signal output OFF.
"NORMAL" signal output ON.
The speed is maintained at the
low-speed value.
c
Speed setting complete.
(Note 1) After this setting has been made once,
it does not have to be repeated each time.
Rated Speed to Low Speed Rotation
Fia. 6-5
Speed Setting Flowchart
Power Supply Unit
INSTRUCTION MANUAL
33
c
SECTION 6
OPERATION
Speed setting flowchart
Low speed to rated speed
rotation
Low speed rotation
LOCAL
REMOTE
operation
operation
Select the NORMAL mode
Cancel "LOW SPEED" signal.
using the LCD setting mode/
speed setting.
"♦"" disappears after the LCD
monitor mode/speed display
NO
Speed <
80% rated speed
Speed <
80% rated speed
YES
NORMAL SPEED lamp goes out.
LCD monitor mode/operation mode
Display : "NORMAL" -> "ACC
"NORMAL" signal output OFF.
"ACCELERATION" signal
output ON.
Speedy
80% rated speed
Speed £
80% rated speed
NORMAL SPEED lamp lights.
LCD monitor mode/operation mode
Display : "ACC." -> "NORMAL"
"ACCELERATION" signal
output OFF.
"NORMAL" signal output ON.
The acceleration stops at the
rated speed and the speed is
maintained.
c
Speed setting complete
J
Low Speed to Rated Speed Rotation
Fia. 6-6
34
263-13228
Speed Setting Flowchart
NO
6.4
Shutting Down
6.4 Shutting Down
CAUTION
After having operated the turbo molecular pump for evacuation of corrosive gas, keep the
pump internal as vacuumed even after shutdown. Inflow of water content in the air to the pump
internal would cause rapid corrosion trouble of the pump internals. The pump corrosion may
result in damaging the vacuum vessel interior and other units, causing pressure fluctuation by
g
stopping the pump and dispersal of parts.
CAUTION
When reducing internal pressure of the turbo molecular pump up to around the atmospheric
pressure by use of inert gas, etc., adjust the pressure reducing valve so that the internal pressure
of the same pump does not exceed 20 kPa [GAUGE].
For shut-down of the turbo molecular pump, follow the sequence below.
6.4.1 Preparations Prior to Shutting Down Operation
(1) Check that process gas inflow is in complete stop. When main valve is provided between
the turbo molecular pump and vacuum chamber, close the valve, too.
(2) When purge gas is being fed into the turbo molecular pump, stop the gas feed, too.
(3) When forevacuum valve is provided between the turbo molecular pump and backing
vacuum pump, close the valve, too.
6.4.2 Shutting Down Sequence in LOCAL Mode
(1) Press the STOP switch (Fig. 2-1 (7)) and check that the indication on the pump monitor
mode/operation mode LCD switches from "NORMAL" to "BRAKE."
Then the NORMAL SPEED lamp (Fig. 2-1 (12)) goes off.
(2) Wait until the ROTATION lamp (Fig. 2-1 (11)) goes out. The pump monitor mode/
operation mode LCD switches from "BRAKE" to "STOP."
(3) Turn off the power supply unit POWER switch (Fig. 2-2 (17)).
(4) Stop the cooling water flow.
Power Supply Unit
INSTRUCTION MANUAL
__
oI
SECTION 6
OPERATION
6.4.3 Shutting Down Sequence in REMOTE Mode
(1) Input the "STOP" signal (see Table 6-3) from the remote-control connector (Fig. 2-2 (24))
and check that the "BRAKE" signal (see Table 6-3) is ON.
(2) Wait until the "ROTATION" signal (see Table 6-3) turns OFF. At this time, the "BRAKE"
signal (see Table 6-3) also turns OFF.
(3) Turn off the power supply unit POWER switch (Fig. 2-2 (17)).
(4) Stop the cooling water flow.
When the turbo molecular pump is turned off after pumping a corrosive gas, maintain a vacuum
inside the turbo molecular pump or purge the interior of the pump with an inert gas.
Further, in such a case when a hydraulic rotary vacuum pump is used as backing vacuum
pump and there is possible reverse flow and diffusion of oil from the backing vacuum pump,
return the pump internal pressure to atmospheric pressure using dry nitrogen gas, after complete
shut-down of the pump [ROTATION lamp (Fig. 2-1(11)) goes out], to prevent the turbo molecular
pump from being contaminated with oil vapor.
For shutting down the turbo molecular pump in running at high speed with infeed of dry nitrogen
gas to the pump, keep the nitrogen gas flow rate at 1500 mL/min maximum.
REFERENCE
ROTATION lamp (Fig. 2-1 (11)) goes out or "ROTATION" signal (see Table 6-3) turns off when
the pump rotational speed is 60rpm or less. Turning off the POWER switch (Fig. 2-2 (17)) permits
the pump rotor to be supported by the touch-down bearings.
38
263-13228
■■*■■ ■-;.-■ .■:■■;* .:. .■..: ■,■/;,■■. .
:■.■ •:':■:■ vi;r.yvy;-y;
6.5
,_....
' ■■: ■■■;■
.
......
■■ ■'."-■'
Variable Speed Operation
6.5 Variable Speed Operation
CAUTION
When using the variable speed function to change the pump rotation rate, use a rotation rate
that does not cause resonance with other devices installed at the site.
6
CAUTION
If an EI-DxxO3M power supply unit is used in combination with an existing pump that was
operated in combination with a power supply unit not having the variable speed function (El-
xxO3MD), the variable speed function cannot be used, (the "xx" number indicates the model of
the corresponding pump.)
If the power supply unit is to be combined with an existing pump, modification and operational
inspections are necessary. Please contact Shimadzu for detailed information.
6.5.1 Outline
(1) The rotational speed settings function sets the rotational speed by selecting between the
NORMAL speed mode or LOW SPEED mode.
(2) Select the NORMAL mode or LOW SPEED mode by LOCAL operation using the setting
mode/rotational speed settings/speed setting set value on the LCD display or by REMOTE
operation using the remote-control connector "LOW SPEED" signal input (see Table 6-3).
(3) The NORMAL mode or LOW SPEED mode selection can be made before or after start
up. (See the Speed Setting Flowcharts in Figs. 6-4, 6-5, and 6-6.)
(4) Set the low speed value between 25% and 100% of the rated speed in 0.1% increment
with the setting mode/rotational speed settings/low speed setting set value on the LCD
display.
(5) The low speed value can be set while the pump is rotating in the LOW SPEED mode. The
pump then accelerates or decelerates to the new set value and maintains the set speed.
(6) The time required for the speed to change is the same as the time for normal acceleration
or deceleration.
For example, if the low speed value is set to 80% and the LOW SPEED mode is selected
during normal rotation, the time for the speed to drop to 80% is approximately one-fifth the
time required to stop from rated speed.
Power Supply Unit
INSTRUCTION MANUAL
39
' .-|J'^:"i*#"!."■"■■■■
■ .: ■.■"' -.;.' ■ ■■■■
SECTION 6
■"..*"/' I". ':*--
"*!■'.■!:.""" '\ '.•"■■■' "■:.'.. .i"J ■■": "^ I1'.'11'1"■'...: ■ '}•',• .. ■. ■" ■■*■ "■.■■"
■. ^.'.S^i'/:■-|V•
OPERATION
6.5.2 Operation from Start-up to Low Speed Rotation
This is the procedure until low-speed rotation is achieved when the speed setting is made with
the pump stopped.
LOCAL Operation
(1) Start-up begins when the 6.2.1 "Start-up Preparation Sequence in LOCAL Mode" is
complete.
_^
: *\
rP:.--'
(2) Set the low speed value with the setting mode/rotational speed settings/low speed setting
set value on the LCD display. (See Section 6.6 "Software Operation" (4).) After this setting
has been made once, it does not have to be repeated each time.
(3) Select the LOW SPEED mode using the setting mode/rotational speed settings/low speed
setting set value. (See Section 6.6 "Software Operation" (4).)
(4) Press the START switch (Fig. 2-1 (6)).
(5) While the speed is changing, "*" is displayed after the monitor mode/speed display. (See
Section 6.6 "Software Operation" (1).)
(6) ACC is displayed on the pump monitor mode/operation mode LCD and the pump starts to
accelerate. After a few seconds the ROTATION lamp (Fig. 2-1 (11)) lights.
(7) When the rotational speed reaches 80% of low-speed value, the NORMAL SPEED lamp
lights (Fig. 2-1 (12)) and the pump monitor mode/operation mode LCD switches from "ACC."
to "NORMAL".
(8) When the pump speed reaches the set low speed value, acceleration stops and the pump
speed is maintained.
$6 The same operation occurs if the LOW SPEED mode is selected after the START switch is
pressed but before the pump speed reaches the set low speed value.
REMOTE Operation
(1) Start-up begins when the 6.2.2 "Start-up Preparation Sequence in REMOTE Mode" is
complete.
(2) Set the low speed value with the setting mode/rotational speed settings/low speed setting
set value on the LCD display. (See Section 6.6 "Software Operation" (4).) After this setting
has been made once, it does not have to be repeated each time.
(3) Input the "LOW SPEED" signal (see Table 6-3) from the remote-control connector (Fig. 22(23)).
(4) Input the "START" signal from the remote-control connector (Table 6-3).
(5) The pump starts to accelerate when the "ACCELERATION" signal (see Table 6-3) from
the remote-control connector (Fig. 2-2 (23)) turns ON. After a few seconds the "ROTATION"
signal turns ON.
(6) When the rotational speed reaches 80% of low speed value, the remote-control connector
"ACCELERATION" signal turns OFF and the "NORMAL" signal turns ON.
(7) When the pump speed reaches the set low speed value, acceleration stops and the pump
speed is maintained.
•)K The same operation occurs if the "LOW SPEED" signal is input after the "START" signal is
input but before the pump speed reaches the set low speed value.
40
263-13228
6.5
Variable Speed Operation
6.5.3 Operation from Rated Speed Rotation to Low Speed Rotation
This is the procedure to select low speed operation during rated speed rotation or when
accelerating at a speed above the low speed.(see Fig. 6-5)
LOCAL Operation
(1) Set the low speed value with the setting mode/rotational speed settings/low speed setting
set value on the LCD display. (See Section 6.6 "Software Operation" (4).) After this setting
has been made once, it does not have to be repeated each time.
(2) Next, select the LOW SPEED mode using the setting mode/rotational speed settings/
speed setting set value on the LCD display. (See Section 6.6 "Software Operation" (4).)
(3) While the speed is changing, "*" is displayed after the monitor mode/speed display. (See
Section 6.6 "Software Operation" (1).)
(4) The pump monitor mode/operation mode LCD switches from "NORMAL" to "BRAKE" and
the pump starts to decelerate. Then the NORMAL SPEED lamp (Fig. 2-1 (12)) goes off.
(5) When the rotational speed reaches the set low speed value, the NORMAL SPEED lamp
lights and the pump monitor mode/operation mode LCD switches from "BRAKE" to
"NORMAL."
(6) The pump stops decelerating and the pump speed is maintained.
%i A normal start-up and normal operation occurs if the mode is reverted to NORMAL speed
before the pump speed reaches the set low speed value.
REMOTE Operation
(1) Set the low speed value with the setting mode/rotational speed settings/low speed setting
set value on the LCD display. (See Section 6.6 "Software Operation" (4).) After this setting
has been made once, it does not have to be repeated each time.
(2) Input the "LOW SPEED" signal (see Table 6-3) from the remote-control connector (Fig. 22 (23)).
(3) The pump starts to decelerate when the remote-control connector "NORMAL" signal (see
Table 6-3) turns OFF and the "BRAKE" signal (see Table 6-3) turns ON.
(4) When the pump speed reaches the set low speed value, the remote-control connector
"BRAKE" signal turns OFF and the "NORMAL" signal turns ON.
(5) The pump stops decelerating and the pump speed is maintained.
JK A normal start-up and normal operation occurs if the "LOW SPEED" signal is cancelled
before the pump speed reaches the set low speed value.
6.5.4 Operation from Low Speed Rotation to Rated Speed Rotation
This is the procedure to select normal speed operation during low speed rotation,
(see Fig. 6-6)
Power Supply Unit
INSTRUCTION MANUAL
41
i\-:2x.
■:
SECTION 6
""..:: " " " ■-* !
...■■."
-,
■ ■ ■."■ll"
i
.■.'-'■"■-".■*'*■
."
*. .* ■ :
.":"-■■
OPERATION
LOCAL Operation
(1) Select the NORMAL mode using the setting mode/rotational speed settings/speed setting
set value on the LCD display. (See Section 6.6 "Software Operation" (4).)
(2) The "*" disappears after the monitor mode/speed display. (See Section 6.6 "Software
Operation" (1).)
(3) If the set low speed value did not exceed 80% rated speed, the pump monitor mode/
operation mode LCD switches from "NORMAL" to "ACC." and the pump starts to accelerate.
The NORMAL SPEED lamp (Fig. 2-1 (12)) goes off.
When the rotational speed reaches 80% rated speed, the NORMAL SPEED lamp lights and
the pump monitor mode/operation mode LCD switches from "ACC." to "NORMAL."
6
(4) If the set low speed value exceed 80% rated speed, the LCD display remains unchanged
and the pump accelerates.
(5) When the rated speed is reached, the pump stops accelerating and the pump speed is
maintained.
REMOTE Operation
(1) Cancel the "LOW SPEED" signal (See Table 6-3) inputted in the remote-control connector
(Fig. 2-2 (23)).
(2) If the set low speed value did not exceed 80% rated speed, the remote-control connector
"ACCELERATION" signal turns ON and (see Table 6-3) and the pump starts to accelerate.
The "NORMAL" signal turns OFF. When the rotational speed reaches 80% rated speed, the
remote-control connector "ACCELERATION" signal turns OFF and the "NORMAL" signal
turns ON (see Table 6-3).
(3) If the set low speed value exceed 80% rated speed, remote-control signals remain
unchanged and the pump accelerates.
(4) When the rated speed is reached, the pump stops accelerating and the pump speed is
maintained.
42
263-13228
6.6
O. u
Software Operation
Software Operation
The software operation functions are listed in Table 6-1.
Table 6-1
Software Operation Functions
Function
Operation mode
User memo
Operation status
Motor speed
Motor current
Magnetic bearing monitor (Note 1)
Description
Monitors pump operation status
Alarm and warning display
Displays details of alarms and
warnings.
Alarm and warning history and details
Display the alarm and warning
history.
Run time
Maintenance call time
Number of power failure touch-downs
Number of high-speed touch-downs
Number of magnetic bearing warnings
Resets times and counters.
User memo setting
Inputs user memo.
RS-232C setting
Sets the communication
environment.
RS-485 setting
Sets the communication
environment.
Rotational speed setting
Sets the pump speed display
format.
Remote-control signal setting
Sets the operations of the
remote-control signals.
Warning output setting (Note 2)
External output setting for
warnings
Default setting
Reverts to the default settings.
Reference flowchart
(1) Monitor mode
(2) Alarm mode
(3)Timer
Menu
mode
(4)Setting
(Note 1) When during the low speed rotation (less than 50% of rated speed), or detected alarm
below, the monitor function do not operate.
Alarm code:46,47(rotational speed error), 51 to 55(excessive vibration of the magnetic
bearing), 66(magnetic bearing control error), 68,69(rotor is out of balance)
(see Table 7-6)
(Note 2) The warning output setting function is installed in some custom-specification
instruments; it is not available in all instruments. Modifications are required to install this
function in an instrument that does not incorporate it. Consult your Shimadzu
representative for details.
Power Supply Unit
INSTRUCTION MANUAL
43
SECTION 6
OPERATION
A flowchart of the entire LCD display is shown below.
ISELECTj.r+I.PI, ISETI in the flowchart indicate keys on the power supply unit front
panelrepresent the LCD display.
LCD display
6
SELECT
Fia. 6-7
44
263-13228
—
+
DISPLAY
SET
Power SuddIv Unit Front Panel
6.6
Software Operation
i MENU MODE i
POWER SWITCH ON
SELF
SHKA02U £l-DxO3ll
| DISPLAY |
DIAGNOSIS SELF CKEKING
(2 Sec)
MONrTOR MODE
OPERATIC! REMOTE
ED
assssuSER HEW::::::
□
ED
sxi>
El
o\ sn=
Detail
os
S3S3SUSE »KKOMSasj
SIOP
ROT=
ED
STOP
ROT=
KC= 0 OA
ED
OS
LZI
SI'
UBI=
OS
UB'
— P47
OS
OS UB2=
OS
OS
o
ALARM AMD
WARNING DISPLAY
ALARM MODE
DIDNT
loCCURHEO
ALARM
"V\ ALARM HISTORY
[OCCURRED ,j=pf COUNTEI! LIMIT
ED
ALARM DETAILS
\X CONTENTS ^n^7
"
H01=2003/12 31 23 59
SELECTl
|ALAR»
[SETJ
I SET I
IEHP/IS CABLE
-I I5=PO«ER FAILURE
LZI
KORIUl
| SET |
CD
I SET I
02=2003/12/31 23 59
21=ltP lECP/KB CABLE
gg 9A
R0UI0OS
UB=IOOS
a,
m
sxmcxn
syi=ioo\
SX2=IOOS
S>2=IOOS
EJJ?E]
Detail
ALARB
95=2003/12/31 23 69
SMOOV
I3=»ROKO IIP EODEL
6l=re SENSOR ERR XI
UBI=IO0S
UB2=IOOS
ed,
m
LZI
— P49
RUN TI«E=99999HR
31'EI'BROVERHQ1
al 2003/12/31 23 69
ED..'E]
Just uaini =9999shr
Ifroa 2003/1/1 OO00E
TIMMER
TIMMER
tEUI
IIITECRMIKC IKER
INIECRA1IM 11 HER
RUN llt£=99999HR
ED
INIEGRAIIMj TIKR
■IAIN! CALL=9999SHIi
ED
13 Soc)
at 2003/12/31 23 69
at 2003/12/31 23 !
froa2003/!2/3l 23 !
LAST HAINT -99999HR
RESEI TIIIER=KO
El
INTEGRATING TIICER
ED
DISPLAY
ED
LAST UAINI =9999SHR
ED
1
MINI CALI-39999KR
(99999KR!
Detail
ED
IINTECRAIIKC 11 HER
|PO«ER
at 2003/12/31 23 59
Iroa2003/I2/3I 23 59
POKER FAILURE=999
- P50
RESET COUNIER=tiO
ED
INIEGRA1IKG 1IVER
KB ALARIN999
LZI
at 2003/12/31 23 59
froa20O3/12/3l 23 59
■1KB ALARIU999
•J RESET COUNTER>liO
ED
INTEGRATING I HER
KB «ARUIKG=999
1 at 2003 12 31 23 59
fros>2003 12/31 23 59
KB «ARBIKC=999
RESET COUNTER-&O
Power Supply Unit
INSTRUCTION MANUAL
45
SECTION 6
OPERATION
SETTINGS
• MONITOR MODE j
46
263-13228
:^'.;s" *■.'■ ';y-:.■■■■■" ;'-"1"'."■■.-L-'-- ■"i"-
:. ■ ■■.■:.. :-':>
6.6
Software Operation
In the next tables, they are shown detailed flowchart of LCD display.
(1) MONITOR MODE
In monitor mode operation status of pump can be identified. If key DISPLAY is pushed in menu
mode, the LCD changes into monitor mode. The LCD changes automatically into monitor mode
after start or stop operation.
Mode
Operation and LCD Display
Description of Display
MONITOR 1
^Operation Mode
./
(Note 1)
OPERATION REMOTE
4*IMtiMtv5tR ifrTftt$m It IISJl
OPERATION REMOTE
V USER MEM o
(Note 3)
#####USER MEMO######
A i
+
MONITOR 2
USER ME
/^(Note 3)
\
#####USER MEM0##(r###
STOP
ROT=
STOP
0%
R0I=
Pump Operation_/
I i
(ft
Ljlotor
Rotational
Speed (Note 4)
Mode (Note 2)
-
MONITOR 3
r
STOP
ROT=
0%
UB=
0%
MC= 0. OA
Pump Operation
Mode (Note 2) "^
STOP
ROT^ OS
KC- 0 0A
i
UB-
Motor Current _/'
+
Rotational
Speed (Note 4)
^/
OS
t_Urtb stance
Mort tor Value
t
MONITOR 4
SXI=
0% SYI=
0%
SX2=
0% SY2=
0%
Magnetic Bearing
Sen$or Input Value
/ X1.Y2.X2.Y2Axis
i k
+
SX1=
OS
S1U
OV
SX2=
OS
SY2=
OS
i r
MONITOR 5
SZ=
UB1=
0%
Magnetic Bearing
0% UB2=
Sensorlnput
—.
Vatue Z Axis ^
0%
Sh OS
UBI=
OS US2=
0\
'^_ Unbabnce Monitor
Value 1.2 Axis
First, Monitor 2 display following to initial display after power switch turning on.
(Note 1) Operation Mode
LCD Display
Operation
LOCAL
Control by
a
manual switch operation on the front panel
REMOTE
Control by
a
remote-control signal operation
RS-232C
Control by
a
RS-232C communication
RS-485
Control by
a
RS-485 communication
Refer to Section 6.2 for details on changing the operation mode.
Power Supply Unit
INSTRUCTION MANUAL
47
c.
SECTIONS
OPERATION
(Note 2) Pump Operation Mode
LCD Display
NORMAL
ACC.
Motor acceleration
BRAKE
Motor brake deceleration
STOP
Motor stop
IDLE
Free operation
E-STOP
Error occurs (stop)
E-BRAKE
Error occurs (motor deceleration)
Error occurs (free operation = motor stop)
E-IDLE
6
Pump Operation
Normal rotation
(Note 3) Any character can be entered in the USER MEMO from the menu mode "SETTINGS/
USER MEMO INPUT". Use it for displaying the chambers connected to the pump etc.
(Note 4) The Motor Rotational Speed display can be selected from %, rpm and rps in the menu
mode "SETTINGS/ ROT.SPEED/ DISPLAY".
An asterisk (*) is displayed after the speed display during variable speed operation.
48
263-13228
6.6
Software Operation
(2) ALARM MODE
Alarm mode is a mode to display detected alarm contents and alarm history. If key|DISPLAY|
is pushed in monitor mode, the LCD changes into alarm mode. The LCD changes automatically
changes into alarm mode when an alarm is detected. See Table 7-6 "Table of Alarms" and Table
7-7 "Table of Warnings" about alarm code.
Mode
Operation and LCD Display
Description of Display
ALARM
The currently detected error is displayed. If
LIST
there is more than one error, all the errors
can be displayed using the [T| andF1 keys
ALARM No.1
ALARM
12=PF COUNTER LIMIT
. ALARM Mode
L31,
!=PF COUNTER LIMIT
ALARM
21=THP TEMP/KB CABLE
ALARM Code-/
ALARM Contents
ALARM No.2
ALARM
13=ltR0NG TKP MODEL
ALARM No.3
ALARM
HISTORY
01=2003/12/31 23:59
02=2003/12/31 23:59
15=P0WER FAILURE
21=TKP TEBP/HB CABLE
Maximum ALARM No.99
HISTORY Nor
ALARM Mode
i
01=2003/12/31 23:59
15=P0*ER FAILURE
ALARM Code-^
-v
*- ALARM Contents
Dates and times are recorded as Green
wich Mean Time (GMT).
ALARM
HISTORY
DETAILS
NORMAL
R0T=10O\
KC=99.9A
a,"
SY1=100\
The pump's operating status when an error
is detected is displayed.
Motor
_ Rotational
Pump Opei
Mode
/"Speed
ROT=1OO\
SX2=100\
UB-1OO\
Q,,
-Unbalance
Monitor Value
Motor Current
Magnetic Bearing
Sensor Input Value
X1,Y2,X2.Y2Axis
UB2=100\
a,.
RUN TIHE=9999HR
at 2003/12/31 23:59
SY1=100*
SXZ=100%
SY2=1001i
- Magnetic Bearing
Sensormput Value Z Axis
SZ=10tH
LAST HAIHT. =99999HR
from 2003/1/1 00:00
UBUIOW UB2=IOOib
'\_ Unbalance Monitor
Value 1.2 Axis
/— Run time
RUN TIME=99999HR
at 2003/12/31 23 59
1-Update TIME
/—Maintenance
,/
call time
LAST MAINT.=99999HR
from 2003/1/1 00:00
'^- Reset TIME
Power Supply Unit
INSTRUCTION MANUAL
49
SECTIONS
OPERATION
(3) MENU MODE/TIMER
Mode
Operation and LCD Display
Description of Display
MENU
/- MENU MODE
tiki
KNU
INTEGRA! IKS llttR
INTEGRAING TIBER
TIMER MODE TITLE
INTEGRA
The pump's integrated run time is
displayed.
TING
TIMER
INTEGRATING TIMER
at 2003/12/31 23 59
RUN TIME=99999HR
INTEGRATING TIKER
RUN TIK£=9999SHR
<- RUN TIME
/-Update TIME
^2(»37i2/3r23TSri
6
The pump's integrated run time is
displayed. Reset is possible at the same
time as, for example, maintenance.
INIECRAIIIIC IIKER
LAS! MINI =9999SHR
- Maintonancu call lime
INTEGRATING TIKER
UST HAINT =9S999HH
,-UpdalaTIME
at 2003/12/31 2359
froa2003/12/31 23:59
at 2003/12/31 23 59
trcrfOOJ'12/31 23S9
^-Resel TIME
Select Reset Timer
LAST HAINT. =99999HR
LAST MAiril =M999M)
RESEI 1IUR=HO
RESET TIKER=H0
A
Press Uw [71 o> ~
koy to select between
NO or YES
If the integrated value for the
maintenance call time exceeds the set
value, alarm code 99 (maintenance call
warning) occurs. Setting the set value to
0 disables this function.
IHIEGRA1IK0 TICK
INTEGRATING TIKER
HAINT. CALL=99999HR
HAINT. CALl=29999HR
MAIN! CAU.=88S99Wt
\_ Settings of Matntonanco
(99999HR)
call lime
Tho value is changed
using IheHandfJb
keys.
KAINT CALL-99999KR
A cursor moves to the right when pushes
SELECT] key.
The number of power failure touch-downs
is counted. If this number exceeds 250,
alarm code 12 (number of power failure
touch-downs alarm) occurs. Refer to
Table 7-4 for the appropriate remedy.
INIECRAIINC IIKER
POHJ* r»ILURE=999
SET
INTEGRATING TIKER
at 2003/12/31 23 59
POSER FA I LURE=999
frco2003/12/31 23 59
V Numbor of POWER
FAILURE
I
Update TIME
2d63/l2/3l 23S9
LZI
fr«20O3/l2/3t 23 59
^-Rosol TIME
POSER FA1LURE=999
RESET C0UNTER=K0
Select Reset Counter
POOR rAILUR$=»9
RESET COUNIERMiO
'\_Prass thot*] or Q
key to sotect botween
NO or YES
50
263-13228
.::■:■: ^;-n;.-
■wm
6.6
Software Operation
The number of alarms that occur for the
magnetic bearing system at speeds
exceeding 80% of the rated speed is
counted. If this number exceeds 10,
INIEFRAIIIffi TIBER
KB ALARH=999
at 2003-12 31 23 59
frjMULTIDRaP=OFF
MALTIDROP=OFF
(OFF)
(OFF)
Previous Setting
Set ON to select the multi-drop mode.
Network ID setting (Note 1)
1
1/
RS485
METKORK ID=0l
Press the LJ orQ
key to select a value
between 01 and 32.
NETWORK ID=01
NETWORK 10=01
(01)
(01)
\— Previous Setting
Setting required in multi-drop mode.
Event Transmission Settings (Note 1)
Press the [3 or Q
key to select between
ON or OFF.
EVENT SENDING
(ON)
>— Previous Setting
RS48S
EVENT SEKOING=ON
EVENT SENDIHG=ON
(ON)
The event sending function is enabled
or disabled.
If set to ON, an event command is sent
from the power supply unit when an
event occurs.
(Note 1) See APPENDIX-A "COMMUNICATIONS" for details.
Power Supply Unit
INSTRUCTION MANUAL
53
r.
SECTION 6
Mode
OPERATION
Operation and LCD Display
Description of Display
ROTATIONAL
SPEED
SETTINGS
Speed display setting
SETTINGS
ROT SPEED
1
j,
ROT. SPEED
Press the Q or □
key to select between
%, rpm. or rps.
DISPLAY^
DISPLAYS
)
DISPUTE
"-Previous Setting
The format of the motor speed
display in the pump monitor mode is
changed.
Speed setting
Press the Li) or LJ key
to select between normal
speed or low speed.
SPEED=NORHAL
(NORUAL
ROT. SPEED
SPEED=NOfUJAL
1
L Previous Setting
SPEED40RMAI
(NORMAL
)
)
The pump rotates at the rated
speed when NORMAL is selected.
The pump rotates at the speed set
with the low speed setting when
LOW SPEED is selected. See
Section 6.5 "Variable Speed
Operation" for details.
Low speed setting
r Press the H or QJ key
/ to select a value
I between 50 and 100.
LOW SP=100. to
(100.0%)
Previous Setting
ROI. SPEED
LOB SP=1OO
LOS SP=1OO. 0\
(100 OS)
When the speed setting is set to
LOW speed or the remote-control
signal designates low speed, the
pump continues operation at the
speed set by the low speed setting.
54
263-13228
I
6.6
Mode
Operation and LCD Display
Description of Display
REMOTECONTROL
SIGNAL
Software Operation
"ALARM" signal setting of remotecontrol signal (Note 2)
SETTINGS
Press the [*} or Q) key
REMOTE SIGNAL KOBE
to select between
EI-O3 or SEMI E74.
SETTINGS
ALARH=EI-O3
REMOTE SIGNAL KODE
ALARB=£I-O3
(El-03)
ALARB=£l-03
—t Previous Setting
(El-03)
"REMOTE" signal setting nf remotecontrol signal (Note 2)
Press the Q) oO
to select between
EI-03 or SEMI E74.
REMOTE SIGNAL MODE
REK0TE=EI-03
REK0TE=EI-03
key
6
REMOTER I-03
(El-03)
(EI-03)
—h
"-Previous Setting
"STOP" signal setting of remntftcontrol signal (Note 2)
Press the j*\ orP) key
REKOTE SIGNAL KODE
ST0P=REKOTE ONLY
to select between remote
only or remote & RSXXX.
STOP=BEEOTE ONLY
(REKOTE ONLY
)
STOP=REBOTE ONLY
(RBI
(REMOTE ONLY)
Previous Setting
WARNING
OUTPUT
SETTINGS
Press the F+]orH
SETTINGS
DARNING DISPLAYS
(Note 1)
key to select between _,
ON or OFF.
\
DARNING DISPLAYED
(ON)
HARMING DISPLAYS
(ON)
f
Previous Setting —I
The setting changes the operation
when warnings of alarm codes 86 to
94 (See Table 7-7 "Table of
Warnings") occur, as follows:
ON: Buzzer ON, ALARM LED flashes,
Error event sent to RS-232C and
RS-485, The remote-control
connector "WARNING" signal turn
ON
OFF: Buzzer OFF, ALARM LED OFF
No error event sent to RS- 232C
and RS-485, The remote- control
connector "WARNING" signal turn
OFF
DEFAULT
SETTINGS
SETTINGS
DEFAULT SETTINGS
DEFAULT SETTINGS
RESET SETTINGS=NO
Press the [+] or Q]
key to select between
NO or YES.
DEFAULI SETTINGS
RESET SETTIHGS-HO
■4/
Select YES and press the ISETl key
to return all the above items to their
default settings. (Note 3)
Power Supply Unit
INSTRUCTION MANUAL
55
SECTION 6
OPERATION
(Note 1) The warning output setting function is installed in some custom-specification
instruments; it is not available in all instruments. Modifications are required to install this
function in an instrument that does not incorporate it. Consult your Shimadzu representative
for details.
(Note 2) Remote-control signal settings mode
Signals
Description
ALARM
6
close
alarm occurrence
*1
Power OFF and no failure
close
open
SEMI E74
Power OFF and alarm occurrence
close
open
*2
No failure
open
close
(11M13)
(12M13)
EI-03
warning occurrence
open
•1
close
Power OFF and no failure
close
open
SEMI E74
Power OFF and warning occurrence
close
open
*2
No failure
open
close
EI-03
*1
REMOTE" signal is OFF in power failure regeneration braking
even if remote-controlled operation is available.
SEMI E74
"REMOTE" signal is always ON when remote-controlled operation
*2
STOP
(21)-(22)
open
EI-03
WARNING
REMOTE
Pin No.
(20M22)
is available.
REMOTE
"STOP" signal ((16)-(14) open) is effective for only the time when
ONLY
remote-controlled operation is available.
REMOTE
&RS-
"STOP" signal ((16)-(14) open) is effective in operation by RS232C or RS-485 set it in the cases that wants to use hardware
XXX
inter rock.
*1 When set to EI-03, behavior of remote-control signals is the same as SHIMADZU Turbo
Molecular Pump power supply "EI-03MD" series.
*2 When set to SEMI E74, behavior of remote-control signals conform to SEMI E74 standard
"Specification for vacuum Pump Interface-Turbomolecular Pumps"
Refer to the same standard about the shape of connectors and the pin configuration.
(Note 3) default parameters
Function
default settings
User memo
SHIMADZU EI-DxxO3M
RS-232C
BAUD RATE = 9600bps
BAUD RATE = 9600bps
RS-485
MULTI DROP = OFF
NETWORK ID = 01
Variable speed
DISPLAY = %
SPEED = NORMAL
LOWSP= 100%
ALARM = EI-03
56
Remote-control signal
REMOTE = EI-03
STOP = REMOTE ONLY
Warning output setting
WARNING DISPLAY = ON
263-13228
6.6
Software Operation
(5) MENU MODE/SELF TEST
Mode
Operation and LCD Display
SELF
TEST
Description of Display
Select YES and press the|SETj key to
MENU
SELF TEST
execute self-diagnosis of the magnetic
bearing sensor. If an abnormality is
discovered by self-diagnosis, alarm codes
81 to 85 occur. Refer to Table 7-5 for the
SELF TEST
SENSOR CHECK
appropriate remedy. This function can be
used only when the pump is stopped.
SENSOR CHECK
CHECK :
SENSOR CHECK
CHECK SENSOR=NO
Press the Q or Qj]
key to select between
NO or YES.
Power Supply Unit
INSTRUCTION MANUAL
6
57
SECTION 6
OPERATION
6.7 Remote-Control Connector
6.7.1 Specifications
The controller is provided with remote-
control connector for connection with
remote operation, alarm signals, etc. Use
lip
svfi
this connector and a cable with shield as
necessary. The shield of the cable should
INSIDE OF POWER UNIT
be connect to case of Remote-connector.
(See Figs. 6-9, 6-10, 6-11 and Tables 6-2,
1.2k
6-3) For remote-controlled operation, shift
IN
the REMOTE/LOCAL selection switch (Fig.
A CONTACT
2-3 (15)) to REMOTE mode in advance.Fig.
6-9 Remote-Control Connector
Make contact with the
connector housing
Grip the cable shield\
with the clamp
Fia. 6-8
Table 6-2
Connection
method
Remote-Control Circuit
Remote-Control Connector
Start/Stop Accordina to Remote-Control Sianals
By momentary type START/
STOP switch
By alternate type switch
Wiring
connection
Pump start by shortStarting
circuiting (15) and (14).
Pump stop by opening (16)
and (14).
Electric
capacity
Input rating
58
Pump start, with the contact close or photo transistor
ON ((16) to (14) short-circuit)
Pump stop, with the contact open or photo transistor
OFF ((16) to (14) open)
[Contact] : It is connected to +12V circuit and subject to stable open-close of DC 5 V, 1 mA.
Voltage...30VDC or more, Current... 10mA or more
[Photo transistor ] : Select a photo transistor with a collector-emitter voltage limit of 30VDC
and an on-state collector current of 10mA or more.
Direct forward current 50mA; DC reverse voltage 5V
263-13228
;.',■: ■■;-:..':'V.1 s^ ■-■■■'.■::■•" ■■■■■■: "'i.''6.7
Table 6-3
Classifi
Signals
cation
Remote-Control Signals /Default Settings!
Pin No.
(15)
START
(16)
(33)
ROTATION
Contact input
Variable Speed Operation on GND and
6
During rotation;
(4),
(29) - (30): open — close (make contact)
(30)
(25),
(4 ) - (30): close —► open (break contact)
NORMAL
During normal rotation;
(2),
(25) - (26): open — close (make contact)
(26)
(23),
(2 ) - (26): close — open (break contact)
(1).
(23) - (24): open — close (make contact)
ACCELERATION
During acceleration;
(24)
(27),
(1 ) - (24): close — open (break contact)
(3),
(27) - (28): open — close (make contact)
BRAKE
During deceleration;
Contact output
(28)
( 3 ) - (28): close — open (break contact)
Contact capacity
(31),
(5),
Remote-controlled operation is available;
(resistance load)
(31) - (32): open — close (make contact)
(32)
( 5 ) - (32): close — open (break contact)
(Note 2)
(21),
Against alarm;
(20),
(22)
(12)
WARNING
(Note 4)
Resetting operation on GND an short-
(14)
(29),
(Note 4)
Stoppipp operation on GND and circuit
short-circuiting
GND
ALARM
Starting operation on GND and short-
circuiting
LOW SPEED
REMOTE
Electric spec.
opening (Note 1) (Note 2)
(17)
RESET
Outputs
Operation
circuiting (Note 1)
STOP
Inputs
Remote-Control Connector
(11)
(13)
30VDC 1A
(21) - (22): open — close (make contact)
(20) - (22): close — open (break contact)
(Note 2)
Against warning;
(12) - (13): open — close (make contact)
(11) - (13): close — open (break contact)
(Note 2)
(Note 1) "STOP" signal is prior to "START" signal.
(Note 2) It is possible to change movement by remote-control signal settings of settings mode.
(See Section 6.6 "Software Operation" (4).)
(Note 3) Don't connect any pins other than specified above.
(Note 4) See Table 7-6 "Table of Alarms" and Table 7-6 "Table of Alarms" about alarm and
warning.
(Note 5) One Reset signal is input each time the contacts close. Repeatedly short and open
the contacts to input multiple Reset signals. See section 7.5.3 for details about the
error-reset procedure.
(Note 6) Approximately 6 seconds is required for the remote control signal to turn ON after the
POWER switch is turned ON.
Power Supply Unit
INSTRUCTION MANUAL
59
[ ..' ...'..• '■'../ ' ■ ■: .;■■./■•■ '. .. ■'■■-■ \' ;f-£ _.'!••_.■ ^'-;; ;'■■'■'■':
SECTION 6
:■
' ■ ■.,.' '
'• ■'.". ■ .]
j'i..\' ":&'■-. :.'~'.m\: ■'. ..'■': ""..■■"•' Vi!':i ■ ■■
\:\- ■■'/ ';:
OPERATION
Fig. 6-9
Arrangement of Remote-Control Connector Pins
(The power supply unit rear panel attachment connectors, as viewed from the front)
6.7.2 Compatibility with Previous Models
6.7.2.1 Replacing the EI-xxO3M/MD Power Supply Unit
&^
CAUTION
The transistor output has been discontinued. The pins that were used for that output are now
assigned to different functions.lf wires were connected to these pins with previous models, then
simply making the connection as it is could result in a malfunction on the system controller end.
Therefore, please revise the wiring.
To avoid the risk of fire, please remove wiring, if wiring of power supply for the transistor output
is connected to Pin No.1 and 2 of remote-control connector.
Replacing EI-xxO3M/MD Power Supply Units As-ls (EI-03 Compatible Mode)
(1) Connectors
The shape and pin count of connectors are mutually compatible and can be utilized as-is.
(2) Pin Configuration
It is compatible with EI-xxO3M/MD units, except for the transistor output. (See Table 6-4)
(3) Signal Activity
It is compatible with EI-xxO3M/MD units.
When using it, changing into SEMI E74 Standard Mode
Change the "ALARM" signal and "REMOTE" signal activation settings from EI-03 to SEMI E74,
in accordance with the "Remote-Control Signal Settings" instructions included in the (4) Menu
Mode table of Section 6.6 "Software Operation".
(1) Connectors
The shape and pin count of connectors are mutually compatible and can be utilized as-is.
(2) Pin Configuration
The "ALARM" signal pin assignments ("make contact" or "break contact") are the reverse of
EI-xxO3M/MD units. If necessary, change the wiring connections.
(3) Signal Activity
The "ALARM" signal and "REMOTE" signal activity differs from EI-xxO3M/MD units.
60
263-13228
_,
nmkwtwm
6.7
Power Supply
ALARM Signal
Unit
EI-xxO3M/MD
EI-DxxO3M
SEMI E74
Settings
Remote-Control Connector
REMOTE Signal
When the power supply is turned off, the
Remote signal is forcibly off during
ALARM signal is off.
regenerative braking.
When the power supply is turned off, the
Remote signal during regenerative
ALARM signal is on.
braking depends on the control mode.
Table 6-4
Pin Configuration Comparison Chart /Default Settinas)
Kin numbers
Signals
Signal Type
INPUT
ti-uxxuawi
EI-xxO3M/MD
START
15
15
STOP
16
16
RESET
17
0UTPUT1 ROTATION
(Relay Out
put)
NORMAL
33
Variable rpm input added
14
14
29 : Make contact
29 : Make contact
Same pin number, same function
Same pin number, same function
30 : Common
30 : Common
4
25
26
ACCELERATION
23
24
BRAKE
27
ALARM
Make contact 23 : Make contact Same pin number, same function
24 : Common
1 : Break contact "Break contact" added
Make contact 27 : Make contact Same pin number, same function
28 Common
3 : Break contact 'Break contact" added
21
Make contact 21
Common
22
Break contact 20
20
11
i O
2
31 : Make contact 31
32 : Common
32
Make contact Same pin number, same function
Common
Break contact
Break contact Added function
Common
Make contact
Make contact Same pin number, same function
Common
5 : Break contact
OUTPUT2
(Transistor
Output)
MOTOR
3
MAG.BEARING
POWER FAILURE
"Break contact" added
Common
Common
WARNING
: Break contact
Make contact 25 : Make contact Same pin number, same function
Common
26 : Common
2 ; Break contact
"Break contact" added
28
22
REMOTE
Same pin number, same function
17
LOW SPEED
GND(COMMON)
Break contact" added
Removed function
■l-Dxx03M units have a pin assigned
i
o the "Break contact" output terminal
PUMP TEMP.
of OUTPUT1
CONT. TEMP.
(If wiring is connected to the pin for
EI-xxO3M/MD units and is used with
out modification, a malfunction could
occur on the system controller side,
o please remove it.)
V(+)
(Notel)
COM(-)
(Notel)
6
Compatibility
(EI-03Compatible
Mode)
(Note 1) To avoid the risk of fire, please remove wiring, if wiring of power supply for the
transistor output is connected to the pin.
Power Supply Unit
INSTRUCTION MANUAL
61
:_^....
_..._^_
.^.^..^^..^_^.^^
..^.^....^
:.fc-y.y*C--^'
SECTION 6
OPERATION
6.7.2.2 Replacing EI-xxO3MZ Power Supply Units
If using the remote control signal for previous EI-xxO3MZ power supply units (where "xx" is a
number that indicates the applicable pump type), then the following checks and changes to
settings are necessary when replacing the unit with an EI-DxxO3M model.
Change the "ALARM" signal and "REMOTE" signal activation settings from EI-03 to SEMI E74,
in accordance with the "Remote-Control Signal Settings" instructions included in the (4) Menu
Mode table of Section 6.6 "Software Operation".
(1) Connectors
The shape and pin count are both different. (See Figure 6-12)
(2) Pin Configuration
Different. (See Table 6-5)
(3) Signal Activity
Once the settings have been changed, it is compatible with SEMI 74 Standard Mode.
m in r« its in 14 !■> 12 ii io y
a
v
63
n
2
n
£2f>X?
ooooooooooooooo oooy
Remote-Control Connector
Arrangement of Remote-Control Connector Pins
(The power supply unit rear panel attachment connectors,
as viewed from the front)
Fia. 6-10
62
Previous EI-xxO3MZ Model Remote Control Connector and Pin Confiauration
263-13228
;■■■;".:.■. .'>:.>.■' :- -5-! '■.■?■•. ■■■■;/-. .".;■■•..■ 'W .■'■
■.',' '.■.-■■"■ ;■.■.■■='.■'■■ ■■,:■■' • ■„ ■.;:■;.';>- .-,
6.7
Table 6-5
Remote-Control Connector
EI-xxO3MZ vs. EI-DxxO3M Pin Configuration Comparison Chart
-After Changing Settinas /SEMI E74 Standard Mode)
Pin numbers
Singal type
EI-DxxO3M
Signals
EI-xxO3M2
Compatibility
SEMI E74
Standard Mode
START
INPUT
2
15
STOP
3
16
RESET
4
17
LOW SPEED
6
33
GND(COMMON)
1
14
17 : Make contact
29 : Make contact
19 : Common
30 : Common
18 : Break contact
4 : Break contact
11 : Make contact
25 : Make contact
13 : Common
26 : Common
12 : Break contact
2 : Break contact
8 : Make contact
23 : Make contact
10 : Common
24 : Common
9 : Break contact
1
14 : Make contact
27 : Make contact
16 : Common
28 : Common
15 : Break contact
3 : Break contact
27 : Make contact
20 : Make contact
ROTATION
NORMAL
ACCELERATION
OUTPUT
(Relay
BRAKE
Output)
ALARM
WARNING
REMOTE
: Break contact
28 : Common
22 : Common
26 : Break contact
21 : Break contact
30 : Make contact
11 : Make contact
31 : Common
13 : Common
29 : Break contact
12 : Break contact
20 : Make contact
31 : Make contact
22 : Common
32 : Common
21 : Break contact
5: Break contact
6
Same function
Power Supply Unit
63
INSTRUCTION MANUAL
vs. fci-UxxujM Hin Configuration Compansoi
-After Changing Settinas (SEMI E74 Standard Mode
Pin numbers
Singal type
Signals
EI-DxxO3M
EI-xxO3M2
SEMI E74
Standard Mode
Compatit
w»"jtf?Sw
This page is intentionally left blank.
64
263-13228
■■■■■.;>!->:::^.:/.^;^;::V- ■,■:
TROUBLESHOOTING
o ©
7.1
Nothing Happens After an Operation is Made
7.2
Power Failures
7.3
Vacuum Pressure Rise
7.4
Abnormal Noise and/or Vibration
7.5
Alarm Detection Capabilities
SECTION 7
TROUBLESHOOTING
7.1 Nothing Happens After an Operation is Made
Table 7-1
PROBLEM
Nothing Happens After an Operation is
POSSIBLE CAUSES
CORRECTIVE ACTION
Power ON/OFF switcr
Electrical power cable not properly
in the ON position but
Properly connect the electrical power cable
connected.
the turbo molecular
Electrical power outside power
pump fails to operate.
Operate within power supply unit's power
supply unit's power range.
range.
Blown fuse (F1, F2)
Replace blown fuse.
POWER switch fails to the off
Replace POWER switch. Consult the
position.
nearest Shimadzu service company.
START switch
REMOTE/LOCAL selection switch
pressed but turbo
in the REMOTE position.
molecular pump does
Set the REMOTE/LOCAL selection switch
in the LOCAL position.
Other causes.
Check the power supply unit's ALARM lamp
not accelerate.
is not ON. If an alarm is indicated, correct
the malfunction and reset the power supply
unit.
Remote "START"
REMOTE/LOCAL selection switch
signal active but the
Set the selection switch in the REMOTE
in LOCAL position.
position.
turbo molecular pump
"STOP" signal active.
does not accelerate.
Deactivate "STOP" signal.
Other problems.
Check the unit's ALARM lamp is not ON. If
an alarm is indicated, correct the
malfunction and reset the power supply unit.
STOP switch pressed
REMOTE/LOCAL selection switch
but the turbo
Set the selection switch in the LOCAL
is in the REMOTE position.
position.
molecular pump does
not decelerate.
Remote "STOP"
REMOTE/LOCAL selection switch
signal activated but
Set the selection switch in the REMOTE
is in the LOCAL position.
position.
the turbo molecular
pump does not
decelerate.
66
263-13228
7.3
Vacuum Pressure Rise
7.3 Vacuum Pressure Rise
A rapid rise of vacuum pressure in the turbo molecular pump causes the internal motor of the
turbo molecular pump to start braking and the ALARM lamp (Fig. 2-3 (14)) lights.
7.4 Abnormal Noise and/or Vibration
Should the turbo molecular pump ever generate abnormal noise and/or vibration, the turbo
molecular pump operation is to be stopped immediately.
But there is possible that a race of touch-down bearing (Fig. 3-1 (9)) may make sounds for
seconds when the pump internal pressure gets back to atmospheric pressure using air (or nonactivity gas). This phenomena is not abnormal and make no damage to the pump, because the
air whirlpool sometimes occurs and then makes the touch-down bearing rotate slightly.
iS^
CAUTION
When turning the POWER switch for the power supply unit on or off, a "clunk" sound may be
heard from inside the pump. This sound is from the rotor inside the pump being levitated or delevitated. This is normal.
7.5 Alarm Detection Capabilities
The fault detection functions shown in Table 7-6 "Table of Alarms" and Table 7-7 "Table of
Warnings" are incorporated for protection in the event of a problem with the turbo molecular
pump or power supply unit.
When an error is detected, check the ALARM lamp (Fig. 2-3 (14)) and the alarm mode display
on the front panel (See Section 6.6 "Software Operation" (2)) and refer to Tables 7-4 and 7-5 for
the appropriate remedy.
7.5.1
Movement in Alarm Detection Capabilities (ALARM)
1. ALARM lamp (Fig. 2-1 (14)) lights.
2. Alarm description is displayed on LCD.
3. The remote-control connector "ALARM" signal turn ON.
4. The buzzer sounds.
Power Supply Unit
INSTRUCTION MANUAL
SECTION 7
TROUBLESHOOTING
5. The pump start the protective operations shown in Table 7-6 "Table of Alarms."
6. The detection error is recorded in the error log.
7.5.2 Movement in Alarm Detection Capabilities (WARNING)
The warning output setting in the menu mode "SETTINGS /WARNING DISPLAY" item on the
LCD changes the operation when a warning occurs.
1. ALARM lamp (Fig. 2-1 (14)) flashes.
2. Warning description is displayed on LCD.
3. The remote-control connector "WARNING" signal turn ON.
4. The buzzer sounds.
5. Pump operation continues.
6. The detection error is recorded in the error log.
[When warnings of alarm codes 86 to 94 do not occur.] (See Table 7-7 "Table of Warnings")
The operation is the same as the warning output setting is ON.
[When warnings of alarm codes 86 to 94 occur.] (See Table 7-7 "Table of Warnings")
(1. ALARM lamp (Fig. 2-1 (14)) does not flash.)
2. Warning description is displayed on LCD.
(3. The remote-control connector "WARNING" signal do not turn ON.)
(4. The buzzer does not sound.)
5. Pump operation continues.
6. The detection error is recorded in the error log.
7.5.3 Reset Procedure
1. The buzzer stops after the first reset operation.
2. Refer to the Troubleshooting information and eliminate the cause of the problem.
3. Conduct the reset operation again.
4. (ALARM) If the problem has been eliminated, the ALARM lamp (Fig. 2-1 (14)) goes out, the
"ALARM" remote-control signals (see Table 6-3) turn OFF after an alarm was given, the
pump rotor decelerates rotational speed.
(WARNING) When the problem is eliminated after a warning occurred, pump operation
continues.
5. If the problem was not completely eliminated, the buzzer sounds again and the error is
detected.
■)K When the buzzer does not sound and if the warning output setting is OFF in the menu mode
SETTINGS/WARNING DISPLAY item on the LCD, the first reset operation after a warning
occurs is equivalent to the third reset operation.
70
263-13228
■■.■■■ ■'■'':--:;:-%;'^.v;.Vvi!-;A
7m«Vffl^i
7.5
Table 7-4
LCD Display
1
Alarm Detection Capabilities
If the ALARM Lamp Liahts
Possible Cause
Remedy
The touch-down bearing may have
deteriorated. Consult Shimadzu or an
approved service company regarding
replacement of the touch-down bearing.
11=TD COUNTER
The number of high speed
LIMIT
or power failure touch
12=PF COUNTER
downs has exceeded the
LIMIT
prescribed number.
Secti
on
Check the combination of the pump and
power supply models.
2
13=WR0NGTMP
MODEL
The models of pump and
power supply do not
match.
Check the connection of the magnetic
bearing cable. Also check that the
5.3
connector pins are not bent. Turn off the
power supply before checking the
magnetic bearing cable. Never disconnect
the cable while the power is on.
Power failure or reduction
14=AC LOW
3
VOLTAGE
in the power supply
voltage.
Wait for the power to be restored. An
unfamiliar sound will be heard a few
minutes after a power failure. This sound
occurs when the rotor contacts the
protective bearing as magnetic levitation
cannot be maintained. This is not an
15=POWER FAILURE
abnormal sound.
POWER switch was
turned off by mistake.
Wait about 5 seconds before turning the
POWER switch back on. Re-acceleration
is possible after resetting and start-up.
Check that the outlet and inlet pressures
are below the specified maximum
4
16=TMP:OVERLOAD
Drop in rotation speed
during rotation at rated
Check for leakage.
speed (increased internal
Check that too much purge gas is not
pump pressure).
flowing.
pressures.
Check that process gas flow rate is not too
high.
Power Supply Unit
INSTRUCTION MANUAL
71
c
SECTION 7
TROUBLESHOOTING
LCD Display
Possible Cause
Remedy
Sect
ion
Check that the ambient temperature
around the pump is within the specified
range.
High pump unit
temperature.
For the air-cooled models, check that
the cooling fan is operating and cooling
is not hindered by peripheral objects.
For water-cooled models, check that the
temperature and flow rate of the cooling
5
water are within the specified ranges.
21=TMP TEMP/MB CABLE
Check that no load in excess of the
specified range is continuously applied
to the pump.
Magnetic bearing
cable is not
connected
correctly.
Check the connection of the magnetic
bearing cable. Also check that the
connector pins are not bent. Turn off the
5.3
power supply before checking the
magnetic bearing cable. Never
disconnect the cable while the power is
on.
6
7
8
22=TMP:SENSOR ERROR
46=MOTOR OVERSPEED
47=EI:R-SPEED ERROR
23=EI:MOTOR OVERCURR
34=EI:INV. OVERCURR
31=EI:BR OVERTEMP
32=EI:DC-DC OVERTEMP
Rotation detection
signal from the
motor cannot be
detected correctly.
Overcurrent
supplied to the
motor.
Temperature
increase in the
power supply unit.
Check that equipment causing noise is
5.1
not used around the power supply unit,
5.2
pump unit, motor cable, or magnetic
bearing cable.
5.3
Check the motor cable and magnetic
bearing cable.
(Check for connection and wiring likely
to cause disconnection or short circuit.)
Check that the ambient temperature
4.1
around the power supply unit is within
the specified range.
Check the ventilation of the power
5.1
supply unit.
9
33=EI:FAN ERROR
Fan stopped.
Check that the fan on the power supply
unit rear panel is operating.
Remove any object obstructing its
operation.
35=EI:INV. OVERVOLT
10
36=EI:DC-DC LOW VOLT
Defective circuit in
37=EI:DC-DC OVERCURR
38=EI:DC-DC OVERVOLT
45=EI:BRAKE OVERTIME
the power supply
unit.
43=EI:PARAM ERROR
the power supply
Turn the power on again after the pump
stops. The power supply unit must be
unit.
repaired if the problem occurs again.
Defective circuit in
11
72
263-13228
Turn the power on again after the pump
stops. The power supply unit must be
repaired if the problem occurs again.
5.1
7.5
LCD Display
Possible Cause
Alarm Detection Capabilities
Remedy
Check that the ambient temperature
Sect
ion
4.1
around the power supply unit is within
12
44=EI:CPU ERROR
Abnormal operation
the specified range.
66=MB:DSP ERROR
of circuit in the
67=MB:DSP OVERFLOW
power supply unit.
Check that equipment causing noise is
not used around the power supply unit,
pump unit, motor cable, or magnetic
5.1
5.2
5.3
bearing cable.
13
48=EI:ACCEL OVERTIME
Rotation speed
Check that the outlet and inlet pressures
are not too high.
does not increase
Check for leakage.
at start-up.
6.2
Check that too much purge gas is not
flowing.
Adhesion of reaction products or
14
49=TMP:CAN NOT START
Pump does not
rotate.
damage to the protective bearing is the
possible cause. Remove the pump from
the unit and check that the rotor blades
rotate smoothly at the inlet. An overhaul
is required if blades do not rotate
smoothly.
51=MB:VIBRATION2X1
15
52=MB:VIBRATION2
53=MB:VIBRATION2
54=MB:VIBRATION2
55=MB:VIBRATION2
Y1
X2
Y2
Z
56=MB:VIBRATION1 X1
If the shock or vibrations are transient,
re-acceleration is possible. If the shock
Strong external
shock or vibrations.
57=MB:VIBRATION1 Y1
58=MB:VIBRATION1 X2
59=MB:VIBRATION1 Y2
60=MB:VIBRATION1 Z
pump mounting method.
Magnetic bearing
cable is not
16
61=MB:SENSOR ERR. X1
connected
62=MB:SENSOR ERR. Y1
correctly.
63=MB:SENSOR ERR. X2
64=MB:SENSOR ERR. Y2
65=MB:SENSOR ERR. Z
17
68=MB:BALANCE AXIS1
69=MB:BALANCE AXIS2
or vibrations occur frequently, stop the
pump and remove the source of the
shock or vibrations; or re-examine the
Check the connection of the magnetic
bearing cable. Also check that the
5.3
connector pins are not bent. Turn off the
power supply before checking the
magnetic bearing cable. Never
disconnect the cable while the power is
on.
The rotor does not
Remove the pump and check that the
move due to
rotor rotates smoothly. The pump
adhering matter or
a damaged touch
requires an overhaul if the rotor does not
rotate or the resistance to rotation is
down bearing.
large.
Rotor inside the
pump is out of
balance.
Adhesion of reaction products is a
possibility. An overhaul is required.
Power Supply Unit
INSTRUCTION MANUAL
73
• "™"r~" ---.-_■':'■
■,
■:■.
:.■■..-.■
■..■:
-.:■-:
:...:. .T..;■■ ,. ..
.....
.... . ■
.. f
SECTION 7
TROUBLESHOOTING
Table 7-5
LCD Display
81=MB:SELFCHECKX1
82=MB-SELFCHECK Y1
1
83=MB:SELFCHECK X2
84=MB:SELFCHECK Y2
85=MB:SELFCHECK Z
If the ALARM LamD Flashes
Possible Cause
Rattling of the
Deterioration of the protective bearing is
protective bearing
likely. Overhaul as soon as possible to
becomes
avoid damage to the protective bearing
pronounced.
in the event of a power failure etc.
86=MB:VIB. WARN. X1
2
Transient strong
However, if the shock or vibrations occur
88=MB:VIB. WARN. X2
external shock or
frequently, stop the pump and remove
89=MB:VIB. WARN. Y2
vibrations.
the source of the shock or vibrations; or
Rotor inside the
Adhesion of reaction products is a
pump is out of
possibility. An overhaul is
balance.
recommended.
4
91=MB:BALANCE WARN.1
92=MB:BALANCE WARN.2
93=MB:AIR RASH A
94=MB:AIR RASH B
99=MAINTENANCE TIME
Mimospnsnc
npnptralinn Hisiq
occurred
Create a vacuum system not allowing
atmospheric penetration by re-
examining the operating sequence of
the back pump and valves etc.
Maintenance call
prescribed by the customer, such an
timer has reached
overhaul. The alarm can be cancelled by
the set time.
resetting the maintenance call timer
after implementing necessary works.
When warninas
g of alarm codes 86 to 94 (fSfifi Tah Ifi 7-7 "Tflhlp nf Warninnc'M
g) nrrnr, th
alarm lamp does not flash and the display appears on the LCD only if the warning output
setting is OFF in the menu mode SETTINGSA/VARNING DISPLAY item on the LCD.
74
263-13228
ion
re-examine the pump mounting method.
Implement maintenance works
5
Sect
Continuous operation is possible.
87=MB:VIB. WARN. Y1
90=MB:VIB. WARN. Z
3
Remedy
6.6
7.5
Table 7-6
Alarm
Code
Alarm Detection Capabilities
Table of Alarms
LCD Display
Cause
11=TD COUNTER LIMIT
down counter exceeded the
Protective Action
Counts of the high speed touch
11
specified number.
Counts of the power failure touch
12
12=PF COUNTER LIMIT
down counter exceeded the
specified number.
Start-up impossible
(detected during power
supply self-diagnostics)
The combination of the pump and
13
13=WR0NGTMP MODEL
14
14=AC LOW VOLTAGE
Fall in AC input power voltage.
15
15=POWER FAILURE
Power failure.
power supply is wrong.
Regenerative braking
After accelerating to 80% of the
16
16=TMP:OVERLOAD
designated speed or low-speed
setting, the speed dropped below
Deceleration
80% due to overloading etc.
Increased pump drive motor
21
21=TMP TEMP/MB CABLE
temperature.
MB cable is not connected.
22
22=TMP:SENSOR ERROR
Pump rotation signal could not be
detected correctly.
23
23=EI:MOTOR OVERCURR
Overcurrent ran through the motor.
24
24=TMP PUMP TEMP
Pump Temperature
31
31=EI:BROVERTEMP
Increased temperature inside power
Free run
supply unit.
(motor stop)
Increased temperature inside power
32
32=EI:DC-DC OVERTEMP
33
33=EI:FAN ERROR
34
34=EI:INV. OVERCURR
35
35=EI:INV. OVERVOLT
36
36=EI:DC-DC LOW VOLT
37
37=EI:DC-DC OVERCURR
38
38=EI:DC-DC OVERVOLT
43
43=EI:PARAM ERROR
Stored parameters are not correct.
44
44=EI:CPU ERROR
Error in the CPU for inverter control.
45
45=EI:BRAKE OVERTIME
specified time after the stop
supply unit.
Power supply cooling fan has
stopped.
Overcurrent ran through the motor.
Defective circuit in the power
supply.
Defective circuit in the power
supply.
Regenerative braking
Defective circuit in the power
supply.
Defective circuit in the power
Deceleration
supply.
Start-up impossible
(detected during power
supply self-diagnostics)
Pump does not stop within the
operation.
46
47
46=MOTOR OVERSPEED
47=EI:R-SPEED ERROR
Pump rotation speed is too high.
Free run
(motor stop)
Pump rotation speed cannot be
detected.
Power Supply Unit
INSTRUCTION MANUAL
75
:>;.v^,o:.
■=■
SECTION 7
Alarm
Code
r ..■
-
. ■; :■
TROUBLESHOOTING
LCD Display
Cause
Protective Action
Pump does not accelerate to
48
48=EI:ACCEL OVERTIME
80% of the designated speed or
low-speed setting within the
specified time after start-up.
76
49
49=TMP:CAN NOT START
51
51=MB:VIBRATION2X1
52
52=MB:VIBRATION2 Y1
53
53=MB:VIBRATION2 X2
54
54=MB:VIBRATION2 Y2
55
55=MB:VIBRATION2 Z
56
56=MB:VIBRATION1 X1
57
57=MB:VIBRATION1 Y1
58
58=MB:VIBRATION1 X2
59
59=MB:VIBRATION1 Y2
60
60=MB:VIBRATION1 Z
61
61=MB:SENSOR ERR. X1
62
62=MB:SENSOR ERR. Y1
Pump fails to rotate within 15
seconds after start-up.
Continuous excessive vibration
of the magnetic bearing.
Excessive magnetic bearing
vibration.
Deceleration
Abnormal output signal from the
magnetic bearing sensor.
63
63=MB:SENSOR ERR. X2
64
64=MB:SENSOR ERR. Y2
65
65=MB:SENSOR ERR. Z
66
66=MB:DSP ERROR
Error in the DSP for magnetic
bearing control.
67
67=MB:DSP OVERFLOW
Overflow in the magnetic bearing
control calculations.
68
68=MB:BALANCE AXIS1
Rotor is out of balance.
69
69=MB:BALANCE AXIS2
263-13228
Z 'j^Jjijilc }^;^dli}i
J^J L^
7.5
Table 7-7
Alarm
Code
81
Alarm Detection Capabilities
Table of Warnings
LCD Display
Causes
Protective Action
Results of magnetic bearing
Operation is possible
81=MB:SELFCHECKX1
sensor self-diagnostics are
(detected during power
abnormal.
supply self-diagnostics).
82
82=MB:SELFCHECK Y1
83
83=MB:SELFCHECK X2
84
84=MB:SELFCHECK Y2
85
85=MB:SELFCHECK Z
86
86=MB:VIB. WARN. X1
Vibrations of the magnetic
bearing become temporarily
Operation continued.
excessive.
87
87=MB:VIB. WARN. Y1
88
88=MB:VIB. WARN. X2
89
89=MB:VIB. WARN. Y2
90
90=MB:VIB. WARN. Z
91
91=MB:BAL WARN. AXIS1
92
92=MB:BAL. WARN. AXIS2
94
94=MB:AIR RASH B
99
99=MAINTENANCE TIME
Rotor is slightly out of balance.
Atmospheric penetration.
Maintenance call timer reaches
its set time.
Power Supply Unit
INSTRUCTION MANUAL
77
This page is intentionally left blank.
78
263-13228
■■:-'■■■,':v::v:'r4"I' ■.■;?■ /■■■y,\r.:'■';'. ■: ■■'■'■<
COMMUNICATIONS
A1.
A2.
GENERAL SPECIFICATION
INTERFACE SPECIFICATION
A2.1
RS-232C
A2.2
RS-485
A3. POWER SUPPLY TO COMPUTER CONNECTION
A3.1 Communication Cable Connection
A3.2
Serial Communications Baud Rate Configuration
A3.3
RS-485 Multi-drop Settings
A4. SERIAL COMMUNICATIONS PROTOCOL
A5. TABLE OF COMMANDS
A6. COMMAND DESCRIPTION
A6.1
Operation Mode
A6.2
Operation
A6.3
Run Status
A6.4
Parameters
A6.5
Events
A6.6
A6.7
Timer
History
A6.8
Settings
A6.9
Shared Answer
A7.
A8.
RS-232C COMMANDS / ANSWERS
RELATION OF LOCAL MODE TO REMOTE MODE
A9.
TROUBLESHOOTING
OPERATIONS
A9.1
No Message can Transmit and Receive
A9.2 Sending and Receiving are Done, But Receivable
Messages are Invalid
A9.3
Characters Get Disordered from Time to Time, Then
Resulting in CHECKSUM Error
Appendix A
COMMUNICATIONS
A A1. GENERAL SPECIFICATION
The EI-D03M series power supply units contain serial interfaces conforming to RS-232C and
RS-485 specifications. The following functions are available by connecting a computer with
communication capacity to these interfaces and creating the appropriate software.
The RS-232C and RS-485 interfaces can be used simultaneously, permitting simultaneous
access from two computers. Also, the RS-485 interface permits multi-drop connections, allowing
multiple power supplies to be connected to a single computer.
1.
Checking current operation mode: The serial interfaces allow the user to check the mode
selection switch status (REMOTE/LOCAL). In REMOTE mode, the user can change the
operation mode to RS-232C or RS-485.
2.
Operation: Operations equivalent to the START, STOP, and RESET switches are
available in the RS-232C or RS-485 operation mode. Also, the speed setting can be made
using the set value write function.
3.
Checking turbo molecular pump run status: The serial interfaces allow the user to check
the current turbo molecular pump's running status (Normal rotation, Accelerating,
Decelerating, failure occurrence, etc.).
4.
Reading parameters: The serial interfaces allow the user to read a variety of turbo
molecular pump parameters such as pump rotational speed and motor current which are
stored in the power supply unit.
5.
Receiving events: The power supply unit can transmit status commands for events such
as failure occurrences, rotation start and stop, and attainment of normal rotation speed.
6.
Reading history data: The serial interfaces allow the user to read the alarm history data
displayed in the LCD display history mode.
7.
Reading and writing timer data: The serial interfaces allow the user to read the timer and
counter values displayed in the LCD display timer mode and to reset the counters.
8.
Reading and writing settings data: The serial interfaces allow the user to read and change
settings in the LCD display setting mode.
A-2
263-13228
[I
"-N
A2.
INTERFACE SPECIFICATION
A2. INTERFACE SPECIFICATION
A2.1 RS-232C
A2.1.1 Transmission Specification
Interface
RS-232C
Synchronous system
Asynchronous
1200, 2400, 4800, 9600 and 19.2k bits per second
Transmission rate
(See Section 6.6 "Software Operation" (4) for
settings).
Start bit: 1
Character
configuration
Data bits: 8
Parity: None
Stop bits: 1
Flow control
None
A2.1.2 Communications Connector
Connector
Connector type
Rear panel RS-232C connector
(See Section 2.1 "Power Supply Unit").
D-Sub 9-pin Male, Screw lock size:M2.6
2 : RD (Receive data)
3 : SD (Transmit data)
4 : ER (Data terminal ready)
Pin assignment
5 : SG (Signal ground)
7 : RS (Transmit request)
* Other pins are not connected.
ER and RS are on during the power supply unit's power
up.
A2.1.3 CABLE
(1) Cable Connection
Use the connection cable as shown in Figs. A-1 to connect the power supply and computer.
(Number on figure is pin number of connector.
(2) Cable Length
Connection cables can be extended up to 15 meters, but may be subjects to errors depending
on actual operational environment.
Power Supply Unit
INSTRUCTION MANUAL
A-3
■ ■■?'•".'■■ :■■'.' ''■;'. !'■■ ■■■''•:-' '■'■,■-■' ■■*"■'.'"■ ;: •!. =!■■': ■...:' !.;.'• '
Appendix A
a.
■ '" .'
'*':■' ':''„•'■ :■,.:'.'.'■■ ■-.''!'■''''■'"■■. '■'',: "'''■'"•" j''■'•'\.""•.■•'.
COMMUNICATIONS
Cable wiring connections for 9-pin to 9-pin connector cables
Connector of power supply
CD
1 e
RD
2
SD
3
ER
4
SG
5
DR
6
RS
7
CS
8
Cl
9
i
Connector of computer
v
* 1
/
\^^^-
2
RD
—\Y/—
3
SD
4
ER
c
D
SG
6
DR
—f
N—
*—I
RS
8
CS
9
Cl
D-Sub 9pin
Female
Female
Cable wiring connections for 9-pin to 25-pin connector cables
Connector of power supply
Fig. A-1
263-13228
Connector of computer
CD
1
1
FG
RD
2
2
SD
SD
3
o
on
ER
4
SG
5
DR
6
RS
7
\
w
CS
8
Cl
9
O
—^^ l
* sT^^
D-Sub 9pin
Female
A-4
7
I—?
D-Sub 9pin
b.
CD
*
X.
4
RS
s
5
CS
s
6
DR
3
7
SG
?
8
CD
20
ER
22
Cl
D-Sub 25pin Male
Example of RS-232 cable wiring connprtinns
A2.
INTERFACE SPECIFICATION
A2.2 RS-485
A2.2.1 Transmission Specification
Interface
RS-485
Synchronous
Asynchronous
system
Transmission rate
1200, 2400, 4800, 9600 and 19.2k bits per second
(See Section 6.6 "Software Operation" (4) for settings).
Character
configuration
Start bit: 1
Data bits: 8
Parity: None
Stop bits: 1
Flow control
None
Number of power
supply
Multi-drop function OFF: 1
Multi-drop function ON: Max 32 (*1)
*1 : There may be restrictions depending on cable length or cable type. Perform appropriate
checks in the actual operating environment.
A2.2.2 Communications Connector
Connector
Rear panel RS-485 connector
(See Section 2.1 "Power Supply Unit").
Connector type
D-Sub 9-pin Female, Screw lock size:M2.6
Pin assignment
1,6: RxA (Receive data +)
2, 7 : RxB (Receive data -)
3. 8 : TxB (Transmit data -)
4, 9 : TxA (Transmit data +)
* Other pins are not connected.
A2.2.3 CABLE
(1) Cable Connection
a. Multi-drop function OFF
Power Supply Unit 1
COMPUTER
Terminator on
TXA
RXA
RXB
TXB
TXA
XXXX
o6
I20Q
TXB
hdoooc:::::::::::::)oooc
RXB
1200
RXA
Cable connector
D-Sub 9pin Male
Fia. A-2
Example of RS-485 cable wiring connections (Multi-drop function OFF)
Power Supply Unit
INSTRUCTION MANUAL
A-5
-" :" ■'.,;■. "" *
."::■■•
Appendix A
■■ ■■'
H'i-.V:-'.■.■-■:■-.■■':
v ■ .■■
COMMUNICATIONS
b. Multi-drop function ON
Power Supply Unit 1
COMPUTER
Szzxxxx
2:idooo(
TXA
XXX)C
I20O
TXB
RXB
xx>oc
[120R
RXA
Cable connector
D-Sub 9pin Male
Power Supply Unit 2
Cable connector
D-Sub 9pin Male
Power Supply Unit N
i TTSOO
TXB
TXA
°3
O8
O
o9
Fig. A-3
|i20Q
I
—/
Cable connector
D-Sub 9pin Male
Example of RS-485 cable wiring connections IMulti-drop function ON)
(2) Cables used
RS-485 is a differential transmission and use twisted-pair cables in combinations as shown
in Figs. A-2 and A-3.
(3) Connecting the terminator
A terminator (120 Q, 1/4 W min.) is required for connection.
However, connection of the terminator may prevent communications with certain cable
lengths and RS-485 device types. Connect the terminator to determine whether it is required.
(4) Cable Length
Connection cables can be extended up to 1.2 kilometers, but may be subjects to errors
depending on actual operational environment.
A-6
263-13228
A3.
POWER SUPPLY TO COMPUTER CONNECTION
A3. POWER SUPPLY TO COMPUTER CONNECTION
A3.1 Communication Cable Connection
Turn off the power supply unit and the computer to be connected. Connect the RS-232C
connector on the power supply unit front panel or the RS-485 connector on the rear panel (refer
to section 2.2 in this document, "Power Supply Unit") to the communications port of the computer
with a cable, referring to section A2.
A3.2 Serial Communications Baud Rate Configuration
Check with a baud rate of a computer connected to, and set up a baud rate of RS-232C or RS485. See Section 6.6 "Software Operation" (4) for details about the setting method.
A3.3 RS-485 Multi-drop Settings
The RS-485 interface multi-drop function is used to connect multiple power supply units to a
single computer. Turn off the multi-drop function if the RS-485 is used instead of RS-232C to
extend the communication cable length.
When the multi-drop function is turned on, the network ID portion of the sent character strings
(see Section A4) is enabled and the event communication function that notifies the power supply
unit status to the connected computer is disabled.
Set up the RS-485 as described below when using a multi-drop connection.
(1) Turn On the Multi-drop Function
Turn ON the multi-drop function using setting mode/RS485 setting/multi-drop setting on
the LCD display. See Section 6.6 "Software Operation" (4) for details about the setting
method.
(2) Setting the Network ID
The network ID is set using setting mode/RS485 setting/network ID setting on the LCD
display to designate which power supply connected via the multi-drop connection the
computer is sending commands to.
The network ID is set as a number between 01 and 32, and must be unique for each power
supply connected to a computer. See Section 6.6 "Software Operation" (4) for details about
the setting method.
When the RS-485 interface multi-drop function is turned ON, the event sending function
(See A6.5) will be disabled, regardless of the SETTINGS/RS485/EVENT SENDING menu
settings on the LCD display.
Power Supply Unit
INSTRUCTION MANUAL
A
Appendix A
COMMUNICATIONS
A A4. SERIAL COMMUNICATIONS PROTOCOL
Communications software, between the power supply and customer equipment should be
design according to the following specifications.
A4.1 Basic Message Structure
A basic transmit and receive message begins with the characters "MJ" and ends with a
carriage return code (OdH : xxH means hexadecimal code). (See Table A-1)
The first message to be sent is referred as the COMMAND, while the reply to the command is
referred as the ANSWER.
Table A-1
Character
A4.2
Hex.
Code
M
4d
J
4a
0
30
1
31
X
XX
X
XX
f
XX
f
XX
CR
Od
Basic structure of Commands and Answers
Description
Command header characters
Number
Of Bytes
2
Network ID
Multi-drop function OFF: 01 fixed
2
Multi-drop function ON: 01 to 32
Command Characters
2
Sub-command Characters
X
Checksum characters
(Calculation result by Section A4.7
2
enters it.)
Carriage return character
1
Character to Character Time-out: 0.1 sec.
Delays between characters, in the answer message, longer that 0.1 sec, shall be considered
as a transmission line failure and special considerations should be made to re-send the
message.
A-8
263-13228
■*r ■"•".':;.; =.'■■'"'.' /"' •■"'!>.>■ .■'"■■'■■•" V^:\
A5.
TABLE OF COMMANDS
A5. TABLE OF COMMANDS
Table A-2
Type
Command/
answer
Command
Operation
mode
Answer
Command
Operation
request
Answer
Command
Answer
Run status
Table of Commands
Command
Name
string
Command
Parameters
Event
Answer
Command
Answer
Command
Timer
Answer
string
LS
None
On-line request
LN
None
Off-line request
LF
None
Local
LL
None
Remote
LR
None
RS-232C
LC
None
RS-485
LD
None
START operation
RT
None
STOP operation
RP
None
RESET operation
RR
None
Acceleration start
RA
None
Deceleration start
RB
None
Buzzer off
RZ
None
Failure occurred
RF
aa
Failure elimination
RC
None
Operation invalid
RV
None
Run status check
CS
None
Stop
NS
aa
*1
Acceleration
NA
aa
*1
*1
Normal rotation
NN
aa
*1
Deceleration
NB
aa
*1
Failure-Stop
FS
aa
*1
Failure-Free run
FF
aa
*1
FR
aa
*1
Failure-Deceleration
FB
aa
*1
Read alarm list
CF
aa
*5
Send alarm list
CA
aabb
*6
No alarm list
CV
aa
*5
Read parameter
PR
aa
*2
Send parameter
PA
aabbbb
*3
Invalid parameter number
PV
aa
*2
Failure occurred
EF
aa
*1
Rotation start
ER
None
Rotation stop
ES
None
Normal rotation
EN
None
Event confirmation
EC
aa
•4
Read timer
TR
aa
*7
Clear timer
TC
aa
*7
Write timer
TW
06aaaaa
*8
braking
Answer
Sub-command character
Operation mode check
Failure-Regenerative
Command
character
Send timer value
TA
Invalid timer number
TV
aabbbbbccc.cccd
dd...ddd
aa
Power Supply Unit
INSTRUCTION MANUAL
*9
*7
A-11
Appendix A
COMMUNICATIONS
Command
History
Answer
Command
Settings
Answer
Command
*1
Read alarm history
GA
aa
•10
Send alarm history
GB
XXX...XXX
•11
No history data
GV
aa
•10
Read settings
SR
aa
•12
Write settings
SW
aabbbb
•13
Send settings value
SA
aabbbb
*13
*12
Invalid setting number
sv
aa
Read user memo
su
None
Write user memo
sx
XXX...XXX
*14
Answer
Send user memo
SF
XXX...XXX
*14
Answer
Invalid command
AN
None
aa: Failure alarm codes (hexadecimal) corresponding to the protection system. See
Table 7-6 "Table of Alarms" and Table 7-7 "Table of Warnings" in this manual for details.
*2
aa: Parameter number (decimal). See Table A-3 "Table of Parameters."
*3
aa: Parameter number (decimal). See Table A-3 "Table of Parameters."
bbbb: Parameter value (decimal). See Table A-3 "Table of Parameters."
*4
aa: Confirm event command character string
Send the unchanged command character string of the confirmed event command.
Example: Failure occurred -> "EF"
*5
aa: Alarm list number (decimal)
*6
aa: Alarm list number (decimal)
bb: Alarm code (decimal) stored in the alarm list with the requested number.
See Table 7-6 'Table of Alarms" and Table 7-7 Table of Warnings" in this manual for details.
*7
aa: Timer number (decimal). See Table A-4 "Table of Timers."
*8
06 (fixed): Timer number (decimal). See Table A-4 Table of Timers."
*9
aa: Timer number (decimal). See Table A-4 "Table of Timers."
aaaaa: Set value (decimal). See Table A-4 Table of Timers."
bbbbb: Timer value (decimal). See Table A-4 Table of Timers."
cccccccccc: Time when the timer updated. (YYMMDDHHMM format. Stored as
Greenwich Mean Time)
dddddddddd: Time when the timer reset. (YYMMDDHHMM format. Stored as
Greenwich Mean Time)
*10
aa: History number
*11
xxx...xxx: See Table A-5 "Alarm History Data Format."
*12
aa: Settings number (decimal). See Table A-6 Table of Settings."
*13
aa: Settings number (decimal). See Table A-6 Table of Settings."
*14
xxx...xxx: Any 20-character displayable character string.
bbbb: Set value (decimal). See Table A-6 Table of Settings."
A-12
263-13228
...„,.,........,
A5.
Table A-3
No.
01
Name
Model identification
number
Range
Fixed
03
Rotational speed
0000 to 5000
04
Motor current
0000 to 0150
TABLE OF COMMANDS
Table of Parameters
Description and format
Value representing the model.
Example: EI-D3203M -+ 3203
Rotational speed /10
Example: 15000 rpm -» 1500
Motor drive current x 10
Example: 2.3 A -> 0023
Pump temperature
05
Pump temperature
0000 to 0099
45°C -> 0045
(Valid only for a power supply with a temperature
control function.)
Temperature control function setting status
07
Temperature
control function
0000: Temperature control function on
0000 to 0002
0001: Temperature control function off
0002: Power supply has no temperature control
function
Target value of temperature control setting
Temperature
08
control set
Fixed
temperature
09
10
11
21
22
26
27
28
29
30
Rotational speed
{%)
Rotational speed
(%)
Rated rotational
speed
Axis 1 unbalance
monitor amount
Axis 2 unbalance
monitor amount
MB sensor output
X1
MB sensor output
Y1
MB sensor output
X2
MB sensor output
Y2
MB sensor output
Z
Example: 65°C -+ 0065
(Valid only for a power supply with a temperature
control function.)
0000 to 0100
0000 to 1000
0000 to 5000
Percentage of rated rotational speed.
Example: 80% -> 0080
Percentage of rated rotational speed. (x10)
Example: 80% -*■ 0800
Rated rotational speed /10
Example: 21000 rpm -> 2100
Unbalance monitor value of magnetic bearing:
0000 to 100
Axis 1
Example: 3% -> "0003"
Unbalance monitor value of magnetic bearing:
0000 to 0100
Axis 2
Example: 3% ->"0003"
Sensor output monitor value of magnetic bearing:
0000 to 0100
Axis X1
Example: 3% -> "0003"
Sensor output monitor value of magnetic bearing:
0000 to 0100
Axis Y1
Example: 3% -> "0003"
Sensor output monitor value of magnetic bearing:
0000 to 0100
Axis X2
Example: 3% -> "0003"
Sensor output monitor value of magnetic bearing:
0000 to 0100
Axis Y2
0000 to 0100
Sensor output monitor value of magnetic bearing:
AxisZ
Example: 3% -> "0003"
Example: 3% -> "0003"
Power Supply Unit
INSTRUCTION MANUAL
A-13
Li-
^
Appendix A
^^: : ■■v;,r.■■■"■:■ .-.r^ ■.■■■•'.^^rr. ■<■■:::
^-\
COMMUNICATIONS
Table A-4
No.
Name
Range
Table of Timer
Description and format
Read the timer value in the "MENU MODE / INTEGRAL
01
Run time
00000 to 99999
TIMER / RUN TIME" on the LCD display. (Can not be
reset. Reset date is invalid.)
Example: 0 -> 00000, 99999 -> 99999
Read the timer value in the "MENU MODE / INTEGRAL
02
Last maintenance
00000 to 99999
time
TIMER / LAST MAINT." on the LCD display. (Can be
reset)
Example: 0 -> 00000, 99999 -> 99999
Read the timer value in the "MENU MODE / INTEGRAL
03
Power failure touch
00000 to 00999
down count
TIMER / POWER FAILURE" on the LCD display. (Can be
reset)
Example: 0 -> 00000, 999 -> 00999
04
Read the timer value in the "MENU MODE / INTEGRAL
High-speed touch
00000 to 00999
down count
TIMER / MB ALARM" on the LCD display. (Can be reset)
Example: 0 -» 00000, 999 -> 00999
Read the timer value in the "MENU MODE / INTEGRAL
05
MB warning counter
00000 to 00999
TIMER / MB WARNING" on the LCD display. (Can be
reset)
Example: 0 -> 00000, 999 -> 00999
Read or change the timer value in the "MENU MODE /
06
Maintenance call time
00000 to 99999
INTEGRAL TIMER / MAINT.CALL" on the LCD display.
Example: 0 -» 00000, 99999 -> 99999
Table A-5
Number
Item
1
of bytes
History number
2
Alarm Historv Data Format
Data
01 to 99
Comments
History number designated by the command.
Time when the failure occurred (stored as
2
Time
10
YYMMDDHHMM
Greenwich Mean Time)
YY: year, MM: month, DD: day,
HH: hour, MM: minutes
Alarm number of the failure that occurred. See
3
Alarm number
2
00 to 99
Table 7-6 "Table of Alarms" and Table 7-7
'Table of Warnings" in this manual for details.
4
Run status
2
NS, NA, NN-
5
Rotational speed
4
0000 to 0100
6
Motor current
4
0000 to 0150
Run status when the failure occurred. Data is
identical to CS command answer.
Speed when the failure occurred. Format is
identical to 09 in Table A-3.
Motor current in the event of a fault. The format
is the same as No.04 in Table A-3.
Pump temperature in the event of a fault. The
format is equivalent to the last two characters of
7
Pump temperature
2
00 to 99
No.05 in Table A-3.
(Valid only for a power supply with a temperature
control function.)
8
A-14
Temperature control
function
Temperature control function when the failure
2
00,01,02
occurred. Format is equivalent to last 2
characters of 07 in Table A-3.
263-13228
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A5.
Item
Number
of bytes
Data
55,65
(EI-D303MT to El-
Temperature
9
control set
2
temperature
D1303MT)
55, 65, 75
(EI-D2003MT to
EI-D4203MT)
10
11
12
13
14
15
Axis 1 unbalance
monitor amount
Axis 2 unbalance
monitor amount
MB sensor output
X1
MB sensor output
Y1
MB sensor output
X2
MB sensor output
Y2
TABLE OF COMMANDS
Comments
Temperature control set temperature when the
failure occurred. Format is equivalent to last 2
characters of 08 in Table A-3. (Valid only for a
power supply with a temperature control
function.)
Unbalance monitor value of magnetic bearing
4
0000 to 0100
when a fault occurs: Axis 1
Format is the same as No.21 in Table A-3.
Unbalance monitor value of magnetic bearing
4
0000 to 0100
when a fault occurs: Axis 2
Format is the same as No.22 in Table A-3.
Sensor output monitor value of magnetic bearing
4
0000 to 0100
when a fault occurs: Axis X1
Format is the same as No.26 in Table A-3.
Sensor output monitor value of magnetic bearing
4
0000 to 0100
when a fault occurs: Axis Y1
Format is the same as No.27 in Table A-3.
Sensor output monitor value of magnetic bearing
4
0000 to 0100
when a fault occurs: Axis X2
Format is the same as No.28 in Table A-3.
Sensor output monitor value of magnetic bearing
4
0000 to 0100
when a fault occurs: Axis Y2
Format is the same as No.29 in Table A-3.
Sensor output monitor value of magnetic bearing
16
MB sensor output Z
4
0000 to 0100
when a fault occurs: Axis Z
Format is the same as No.30 in Table A-3.
17
Operation time
6
000000 to 099999
Operation time when a fault occurs.
Format is the same as No.01 in Table A-4.
Power Supply Unit
INSTRUCTION MANUAL
A-15
Appendix A
COMMUNICATIONS
Table A-6
No.
Name
Range
Table of Settinas
Description and format
Read or change the set values in the "MENU / SETTINGS
/ TEMP.CONTORL / TEMP.CONTROL" on the LCD
01
Temperature control
on/off
display.
0000 / 0001
0000: Temperature control function on
0001: Temperature control function off
(Valid only for a power supply with a temperature control
function.)
Read or change the set values in the "MENU / SETTINGS
02
Speed display format
0000 to 0002
/ ROT.SPEED / DISPLAY" on the LCD display.
0000: %, 0001: rpm, 0002: rps
Read or change the set values in the "MENU / SETTINGS
03
Rotational speed
0000 / 0001
/ ROT.SPEED / SPEED" on the LCD display.
0000: NORMAL, 0001: LOW SPEED
Read or change the set values in the "MENU / SETTINGS
04
Low speed value
0025 to 0100
/ ROT.SPEED / LOW SPEED" on the LCD display.
Example: 25% -» 0025,100% -> 0100
05
"ALARM" signal
operation setting
Read or change the set values in the "MENU / SETTINGS
0000 / 0001
/ REMOTE SIGNAL MODE / ALARM" on the LCD display.
0000: SEMI-E74, 0001: EI-03
Read or change the set values in the "MENU / SETTINGS
06
"REMOTE" signal
operation setting
0000 / 0001
/ REMOTE SIGNAL MODE / REMOTE" on the LCD
display.
0000: SEMI-E74, 0001: EI-03
07
"STOP" signal
operation setting
Read or change the set values in the "MENU / SETTINGS
0000 / 0001
/ REMOTE SIGNAL MODE / STOP" on the LCD display.
0000: REMOTE ONLY, 0001: REMOTE&RSXXX
Read or change the set values in the "MENU / SETTINGS
08
Low rotation speed
0250 to 1000
/ ROT.SPEED / LOW SPEED" on the LCD display.
Example: 25.0% -> 0250, 99.9% -> 0999
A-16
263-13228
■V*.' ■ f':' '~\
:.-...:
A6.
.. ■■
".-.■
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' ' ■' ;■ ■•".\*. ■.,»■■,■ ■-'
COMMAND DESCRIPTION
A6. COMMAND DESCRIPTION
A6.1 Operation Mode
Operation mode check
LS
Enables operation mode verification (LOCAL / REMOTE / RS-232C / RS-485)
Action: Power supply returns an ANSWER showing present operation mode.
ON-LINE request
Commands
LN
If the current operation mode is REMOTE, the operation mode is shifted to RS232C or RS-485. This command is ineffective in other operation modes.
Action: Power supply returns an ANSWER showing the present operation mode.
OFF-LINE request
LF
If the current operation mode is RS-232C or RS-485, the operation mode is shifted
to REMOTE. This command is ineffective in other operation modes.
Action: Power supply returns an ANSWER showing the present operation mode.
Operation mode LOCAL
LL
This answer is returned when the operation mode is LOCAL.
The operation mode can also be shifted to LOCAL mode by the front panel
REMOTE/LOCAL selection switch.
Operation mode REMOTE
This answer is returned when the operation mode is REMOTE.
LR
The operation mode can also be shifted to REMOTE mode by the front panel
REMOTE/LOCAL selection switch or when in the RS-232C or RS-485 operation
Answers
mode by the "OFF-LINE" request command.
Operation mode RS-232C
LC
This answer is returned when the operation mode is RS-232C. The operation mode
is shifted to RS-232C when the "ON-LINE" request command is sending via RS232C in the remote operation mode.
Operation mode RS-485
LD
This answer is returned when the operation mode is RS-485. The operation mode
is shifted to RS-485 when the "ON-LINE" request command is sending via RS-485
in the remote operation mode.
Power Supply Unit
INSTRUCTION MANUAL
A-17
Appendix A
COMMUNICATIONS
A6.2 Operation
START Operation
RT
This command is the equivalent of pressing the front panel START switch.
Action: The turbo molecular pump starts accelerating and sends the "Acceleration
Start" answer.
STOP Operation
RP
Commands
This command is the equivalent of pressing the front panel STOP switch.
Action: The turbo molecular pump starts decelerating and sends the "Deceleration
Start" answer.
RESET Operation
This command is the equivalent of pressing the front panel RESET switch.
RR
Action: This command is effective against failures. This command resets the alarm
buzzer sound and returns the "Buzzer Off" answer. If the buzzer is already off, this
command resets the ALARM. If the cause of the alarm is eliminated after resetting,
the "Failure Elimination" answer will be returned, else the buzzer will sound again
and the "Failure occurrence" Answer is sent back.
Acceleration Start
RA
This answer is returned by the power supply after the acceleration is started on a
START operation.
Deceleration Start
RB
This answer is returned by the power supply after the deceleration is started on a
STOP operation.
Buzzer Off
R2
This answer is returned by the power supply after the buzzer is turned oft on a
RESET operation.
Failure elimination
Answers
RC
This answer is returned by the power supply after the failure cause is removed after
the power supply is reset on a RESET operation.
Failure Occurrence
RF
This answer is returned by the power supply if the failure cause is not removed after
the power supply is reset on a RESET operation. The alarm code of the failure that
has not been eliminated is returned as a 2-character sub-command.
Operation invalid
This answer is returned if the operation is invalid (START operation command sent
RV
during acceleration) or if the operation mode differs from the port that sent the
command (operation mode is RS-485 but operation command was sent from the
RS-232C port).
A-18
263-13228
A6.
COMMAND DESCRIPTION
A6.3 Run Status
Commands
CS
Run Status Check
This command requests the current power supply status.
Stop
This answer is returned when the pump stops. Equivalent to the monitor mode/
NS
STOP run status on the LCD display.
For a normal status, "00" is returned as the sub-command. If a warning has
occurred, the 2-character alarm code is returned as the sub-command.
Acceleration
This answer is returned during pump acceleration. Equivalent to the monitor mode/
NA
ACC. run status on the LCD display.
For a normal status, "00" is returned as the sub-command. If a warning has
occurred, the 2-character alarm code is returned as the sub-command.
Normal rotation
This answer is returned during normal pump rotation. Equivalent to the monitor
NN
mode/NORMAL run status on the LCD display.
For a normal status, "00" is returned as the sub-command. If a warning has
occurred, the 2-character alarm code is returned as the sub-command.
Deceleration
This answer is returned during pump deceleration. Equivalent to the monitor mode/
NB
BRAKE run status on the LCD display.
For a normal status, "00" is returned as the sub-command. If a warning has
Answers
occurred, the 2-character alarm code is returned as the sub-command.
Failure-Stop
FS
This answer is retumed when the pump is stopped after a failure occurs. Equivalent
to the monitor mode/E-STOP run status on the LCD display.
The 2-character alarm code is returned as the sub-command.
Failure-Free run
This answer is returned when the pump is free-running (neither accelerating nor
FF
decelerating) after a failure occurs. Equivalent to the monitor mode/E-IDLE run
status on the LCD display.
The 2-character alarm code is returned as the sub-command.
Failure-Regenerative braking
FR
This answer is returned when the pump is regenerative braking after a failure
occurs. Equivalent to the monitor mode/E-BRAKE run status on the LCD display.
The 2-character alarm code is returned as the sub-command.
Failure-Deceleration
FB
This answer is returned when the pump is decelerating after a failure occurs.
Equivalent to the monitor mode/E-BRAKE run status on the LCD display.
The 2-character alarm code is returned as the sub-command.
Read alarm list
Reads the alarm that occurred for a designated alarm list number.
Commands
CF
The alarm list numbers are equivalent to the sequence displayed on the LCD in the
LCD display alarm mode. To check all the current failures, the sub-command alarm
list number is increased sequentially from 01 until the answer CV is returned.
Send alarm list
CA
Returns the alarm code corresponding to the requested alarm list number. The
sub-command returns a 2-character alarm list number and a 2-character alarm
code.
Answers
No alarm list
CV
This answer is returned if no alarm corresponds to the requested alarm list number.
The sub-command returns a 2-character alarm list number.
Power Supply Unit
INSTRUCTION MANUAL
A-19
c
Appendix A
COMMUNICATIONS
A6.4 Parameters
Read paramater
Commands
PR
Reads the parameter value for a designated parameter number.
Sends the 2-character parameter number as the sub-command.
Send parameter
PA
Answers
Returns the parameter value for the designated parameter number. The 2character parameter number + 4-character parameter value is returned as the sub
command in the format shown in Table A-3 Table of Parameters."
Invalid parameter number
PV
This answer is returned if the designated parameter number is invalid. Returns the
2-character parameter number as the sub-command.
A6.5 Events
For the event functions only, commands are sent from the power supply unit to the connected
computer, and the answers are sent from the computer to the power supply unit.
This function can also be disabled by setting the SETTINGS/RS232C/EVENT SENDING or
SETTINGS/RS485/EVENT SENDING menu setting to OFF on the LCD display.
This function will be disabled automatically if the RS485 multi-drop function is enabled.
In the default status, command ER is transmitted when either an alarm or warning occurs.
However, if the warning output setting is OFF in the menu mode SETTINGSA/VARNING DIS
PLAY item on the LCD, command ER is not transmitted when warnings of alarm codes 86 to 94
(Table 7-7 Table of Warnings") occur.
Failure occurred
EF
Sent to the connected computer when an failure occurs.
The 2-character alarm code for the failure is sent as the sub-command.
Start rotation
ER
Sent to the connected computer when pump rotation starts. Equivalent to the
ROTATION lamp lighting.
Commands
Stop rotation
ES
Sent to the connected computer when pump rotation stops. Equivalent to the
ROTATION lamp going out.
Normal speed
EN
Sent to the connected computer when the normal rotation speed is achieved.
Equivalent to the NORMAL SPEED lamp lighting.
Confirm event
Return this answer to the power supply unit when an event is received from the
Answers
EC
power supply unit. The power supply unit sends the command up to five times at
one-second intervals until it receives the confirm event answer. Send the 2-
character command character string for the received event command as a sub
command.
A-20
263-13228
'"■';; ^I'' :'■' .: ■■.■"-':■.■ :'£?.'";-( ■■.•' ■''•■V ^;.:;C^^'^;-/--;:<-^""?':;:^->"''
A6.
COMMAND DESCRIPTION
A6.6 Timer
Read timer
TR
Reads the timer value for a designated timer number.
Sends the 2-character timer number as the sub-command.
Clear timer
TC
Commands
Clears the timer value for a designated timer number.
Sends the 2-character timer number as the sub-command.
Write timer
TW
Overwrites the set value for a maintenance call timer.
Sends the 2-character settings number + 5-character set value data as the sub
command.
Send timer value
TA
Returns the timer value for the designated timer number. The 2-character timer
number + 5-character timer value is returned as the sub-command in the format
shown in Table A-4 "Table of Timers."
Answers
Invalid timer number
TV
This answer is returned if the designated timer number is invalid. Returns the 2character timer number as the sub-command.
A6.7 History
Read alarm history
Commands
GA
Reads the alarm history for a designated alarm history number.
Sends the 2-character alarm history number as the sub-command.
Send alarm history
GB
Returns the alarm history for the designated alarm history number. The 64character alarm history data is returned as the sub-command in the format shown in
Table A-5 "Alarm History Data Format."
Answers
No history data
GV
This answer is returned if no alarm history data corresponds to the designated
alarm history number. Returns the 2-character alarm history number as the sub
command.
Power Supply Unit
INSTRUCTION MANUAL
A-21
A6.6 Timer
Read timer
TR
Reads the timer value for a designated timer number.
Sends the 2-character timer number as the sub-command.
Appendix A
A
COMMUNICATIONS
A6.8 Settings
Read settings
SR
Reads the set value for a designated settings number.
Sends the 2-character settings number as the sub-command.
Commands
Write settings
SW
Overwrites the set value for a designated settings number.
Sends the 2-character settings number + 4-character set value data as the sub
command.
Send settings value
SA
Returns the set value for the designated settings number. The 2-character settings
number + 4-character set value is returned as the sub-command.
Answers
Invalid setting number
SV
This answer is returned if the designated settings number is invalid. Returns the 2character settings number as the sub-command.
SU
Read user memo
Reads the character string in the user memo.
Write user memo
Commands
Overwrites the character string in the user memo.
SX
Sends the 20 characters to set in the user memo as the sub-command. If less than
20 characters are set, the remaining characters are filled with spaces. Be sure to
always send 20 characters.
Send user memo
Answers
SF
Returns as a sub-command the set user memo character string or the 20-character
user memo character string overwritten by the SX command.
A6.9 Shared Answer
Answers
A-22
AN
Invalid Command
Answer returned by the power supply after it receives an invalid command.
263-13228
A6.8 Settings
I
on
I
Read settings
d.~a~ia *u_
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a
i
ax:
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A7.
RS-232C COMMANDS / ANSWERS
A7. RS-232C COMMANDS / ANSWERS
(SEND AND RECEIVE Examples)
Table A-7
Type
RS-232C COMMANDS / ANSWERS (SEND AND RECEIVE ExamDlesl
Computer
(Host) *1
MJ01LS97$
Send/
Receive
*2
Power
Supply
Remarks
Operation Mode
-»
Check
MJ01LL90S
LOCAL
MJ01 LR96$
REMOTE
MJ01 LC87$
RS-232C
MJ01LD88S
RS-485
MJ01LN92S
ON-LINE Request
Operation
MJ01LC87$
Mode
-
MJ01LD88S
MJ01LL90$
MJ01LF8AS
MJ01LR96S
-
Operation Mode
Operation mode changed to
RS-232C ON-LINE
Invalid Request
When in RS-485 mode
Invalid Request
When in LOCAL mode
OFF-LINE
OFF-LINE request from
Request
RS-232C communication port
Operation Mode
Operation mode changed to
REMOTE
MJ01LD88S
Invalid Request
When in RS-485 mode
MJ01LL90S
Invalid Request
When in LOCAL mode
MJ01RA8BS
MJ01RVA0S
MJ01RP9AS
MJ01RB8CS
MJ01RVA0$
Operation
MJ01RZA4S
MJ01RF50F5S
MJ01RC8D$
MJ01RVA0S
232C communication port
When START operation is
Ineffective
ineffective or operation mode is
Operation
not RS-232C
STOP operation from
RS-232C communication port
Deceleration Start
When STOP operation is
Ineffective
ineffective or operation mode is
Operation
not RS-232C
RESET Operation
-
START operation from RS-
Acceleration Start
STOP Operation
TMP
RS-232C communication port
Change
START Operation
*-
ON-LINE request from
Change
MJ01RT9ES
MJ01RR9CS
Description
RESET operation from
RS-232C communication port
Buzzer Off
When a buzzer sounded
Failure
When the failure was not
Occurrence
eliminated.
Failure Eliminated
Ineffective
Operation
When the failure was
eliminated.
When RESET operation is
ineffective or operation mode is
not RS-232C
Power Supply Unit
INSTRUCTION MANUAL
A-23
.„___.„.
•■.::■''':': ■
.
.
Appendix A
Type
.„..—.,....__
- -..■■'.■ .■.'■■■. /: ,■.■;.■■
■'.■.'■'■.■':.■:;
COMMUNICATIONS
Computer
(Host) *1
MJ01CS8E$
Send/
Power
Receive
Supply
*2
Run Status
MJ01NS00F9S
Stop
MJ01NA00E7S
Acceleration
MJ01NB00E8S
Deceleration
MJ01NN00F4S
Normal Rotation
MJ01FS1C05$
Failure Stop
LCD: "TMP:CAN NOT START"
MJ01FF32E9$
Failure Idle
LCD: "EI:DC-DC OVERTEMP"
MJ01FR15F6$
MJ01FB60E6S
MJ01CF01E
—♦
-
MJ01PR03F
D$
Parameter
MJ01CA01154
3$
-
-
MJ01PA03270
0B5$
MJ01PR150
0$
MJ01PV1504S
MJ01EF15E9$
Failure
Regeneration
Failure
Deceleration
Send Alarm List
Power failure occured.
Read Parameter
Parameter 03 (rotational speed)
Send Parameter
Data = 2700 (27,000 rpm)
Read parameter
Parameter 10 (invalid number)
Invalid parameter
number
Failure
Occurrence
Event
Confirmation
Power failure occured.
Rotation Start
Event
7$
Confirmation
MJ01ES90$
Rotation Stop
MJ01ECES1
Event
8$
Confirmation
MJ01EN8B$
MJ01ECEN1
3$
Normal Rotation
Event
-
Confirmation
MJ01TR01F
Read Timer
F$
MJ01TA01001
-
Timer
350304051500
OOOOO0OO0OB9
MJ01TA03000
00E0$
263-13228
Last update: 2003/4/5 15:00
Last reset: (invalid)
Clear Timer
0000F6$
Timer 01 (Run time)
Timer 01 = 135 (135 hours)
Send Timer
$
MJ01TW030
A-24
LCD: "MB:VIBRATION 1 Z"
Confirm first alarm
B$
MJ01ECER1
LCD: "POWER FAILURE"
Read Alarm List
MJ01ECEF0
MJ01ER8F$
Event
Remarks
Run Status Check
—•
*-
2$
Description
Timer Value
Clear timer 03 (Number of
power failure touch-downs.)
Timer 03 = 0 Value cleared.
^U'itrf/i tffV^fa'W:^m^;jfr^i^^
A9.
TROUBLESHOOTING
A9. TROUBLESHOOTING
A9.1
No Message can Transmit and Receive
(1) Start the pump in LOCAL mode and check if the event command of Rotation start can be
received in the timing at which ROTATION lamp lights.
Could be received » check if command from connected computer can be received or not,
using another computer, etc.
A nonsensical character string was received » Go to A9.2.
c. Not receivable » (2)
(2) Check the connection of RS-232C cable in reference to A2.
Check the polarity of RS-485 interface, because there is the case that polarity is reverse.
(3) Check the transmission specification of RS-232C at computer side.
A9.2 Sending and Receiving are Done, But Receivable Messages are
Invalid
(1) Check the transmission rate of the power supply unit and computer.
A9.3 Characters Get Disordered from Time to Time, Then Resulting in
CHECKSUM Error
(1) Remove the cable from equipment as noise source if it runs near it.
(2) When the cable in use is not a shield cable, replace it with the latter cable.
When shield cable is used, be sure to check that it is connected to the frame gland of the
connected computer.
Use twisted pair cable when RS-485 is used.
(3) When 10 m or longer cable is used, replace it with another cable as short as possible.
(4) Make the transmission rate smaller unless there is problem in application program .
Power Supply Unit
INSTRUCTION MANUAL
This page is intentionally left blank.
A-28
263-13228
Index
Index
A
ALARM
Alarm history
Alarm mode
69
14,
15, 49
43, 49
c
Control Cable
4, 24
H
How to install the unit onto a rack
18
M
Menu mode
Monitor mode
Motor Cable
43, 50, 52. 57
47
4
P
power failure
14, 15
Power switch
9
R
REMOTE signal
55
remote-control signal
55
Remote-Control Signals
59
Reset Procedure
70
RS-232C
52, 53. 3
RS-485
52. 53, 5
s
SEMI F47
16
SEMI S2
16
serial interface
12. 2
u
UL
16
263-13228
Power Supply Unit
INSTRUCTION MANUAL
lndex-1
This page is intentionally left blank.
lndex-2 f
Power Supply Unit
INSTRUCTION MANUAL
263-13228
Excerpt from No. FE8A-Q049F
Declaration of Conformity
SHIMADZU CORPORATION
SEMICONDUCTOR EQUIPMENT DIVISION
Address :380-1 ,HORIYAMASHITA,HADANO-CITY,
KANAGAWA, 259-1304, JAPAN
as the Manufacturer
declares in sole responsibility that the following product
Product Name
Turbo Molecular Pump
Model name , P/N
Vacuum Pump
Power Supply
Model name
P/N
Model name
TMP-803LM/LMC/M/MC
262-81453-xx
TMP-1003LM/LMC/M/MC
262-81410-xx
TMP-1103LMP/LMPC/MP/MPC
P/N
EI-D1003M
262-78689-xx
262-78492-xx
EI-D1103M
262-78690-xx
TMP-1303LM/LMC/M/MC
262-81475-xx
EI-D1303M
262-78688-xx
TMP-2003LM/LMC/M/MC
262-81439-xx
EI-D2003M
262-78691-xx
TMP-2203LM/LMC/M/MC
262-78453-xx
EI-D2203M
262-78692-xx
TMP-3203LM/LMC/M/MC
262-78430-xx
EI-D3203M
262-78685-xx
TMP-3403LM/LMC/M/MC
262-78503-xx
EI-D3403M
262-78694-xx
TMP-4203LM/LMC/M/MC
262-78512-xx
EI-D4203M
262-78696-xx
Note: -xx (P/N) means 00 to 99 or blank
referred to in this declaration conforms with following directives and standards
Machinery directive 98/37/EC
amended by 98/79/EC
EN292-1:1991, EN292-2:1991+A1:1995,
EN1012-2:1996
Low Voltage directive 73/23/EEC
amended by 93/68/EEC
EN61010-1:1993+A2:1995
EN61010-1:2001
EMC directive 89/336/EEC amended by 91/263/EEC, 92/31/EEC, 93/68/EEC, 93/97/EEC
EN61326:1997+A1:1998+A2:2001, class A
Note 1) This declaration becomes invalid if technical or operational modifications are
introduced without manufacturer's consent.
Note 2} This declaration is valid if this product is used alone or in combination with the
accessories of this product or other instruments which fulfill with the
requirement of mentioned directive.
Note3) Importer/Distributor and Authorized Representative in EU is as follows:
KRATOS ANALYTICAL LTD.
Address : Whartisid, Trafford Wharf Road, Manchester M17 1GP England
A. JAPAN..3.AML2Q03.
place and date of issue
signature
ShjnzQ.Jnoue.
name
Manager of Quality Assurance Dept.
Semiconductor Equipment Division
.Corporation
Position
SHIMADZU CORPORATION
SEMICONDUCTOR EQUIPMENT DIVISION
Address :380-1 ,HORIYAMASHITA,HADANO-CITY,
KANAGAWA, 259-1304, JAPAN
as the Manufacturer
FEM9M-E0122-02
TMP overhaul / repair request form
^^
Please mark the item box. and fill out the blank.
s/n(
■
(1) Product
(2) Request
DPump
(TMP-
s/n(
DController (El-
QOvemau.
DRepair
DO.her
(3) Details
(4) Alarm code
(If status lamp indicates, No is
(6) Date for return shipment request (
^_^_———
(5) Date of failure occurrence (
(8) Date of previous delivery (
(7) Date of TMP operation start (
(9) Parts exchange
recommendation
If any parts exchange
is recommended due to the excess of usage recommendation period.
□(a) Please exchange the parts.
□(b) Don't exchange unless any deterioration is found in the inspection.
In case of (b). even if any failure occurs with the cause of parts
for which customers choose continuous usage, it's out of warranty.
EspedalyaUotor. it causes the material deterioration which even the fluorescent penetrant
test can't detect after long term running. For this reason, periodical exchange
is recommended in order to use the rotor safely.
Please fill out the following items to make sure of our safety
(10) Declaration
of contamination
Components which have been contaminated by hazardius substrates will not be accepted
or served without written evidence of decontamination.
- Equipment process
DEtch
DPVD
DCVD
D Others (
)
- Materials the equipment has been exposed to (
)
(Eched material, CVD/PVD target, etc)
- Gases the equipment has been exposed to
DAir, Nitrogen, etc (
)
DInert gas such as helium, etc (
D Corrosive gas (
DVirulent gas (
)
- Is it hazardous to human ?
DYes
D Reactive/active gas (
D Others (
DNo
- Is there color change or adhesion at inlet or outlet flange ?
DYes
DNo
(If yes, please let us perform TMP cleaning at additional charge to keep appropriate performance.
- Precaution and procedure for decontamination in case it's necessary at Shimadzu.
(11) Gas purge
DUsed i
seem)
DNot used
I declare that the TMP being returned doesn't contain any amount of hazardous residues
that exceed the permissible exposure limits on the MSDS and that the information
provided above is complete and accurate.
Date(
Company (
Job title (
Name (
Signature (
Phone
(
Fax(
Markinqs regarding the "Environmental Protection Use Period" and the "Names and Contents of Toxic
or SrdlSs Substances or Elements" for "Management Methods for Confrolhng Pollute by
Electronic Information Products" (Issued by: Ministry of Information Industry of the People's Republic
of China)
Model Name
Pump Unit:
TMP-03 series
Power Supply :
EI-DxxO3M/MT series
Environmental Protection Use Period
xxt
mm,
'j'M-
1
(fifiHiW
The Marking of Environmental Protection Use Period is formulated according to the stipulations in the
"Management Methods for Controlling Pollution by Electronic Information Products" and "Marking for Control ot
Pollution Caused by Electronic Information Products", and applies to the electronic information producls sold in
the People's Republic of China.
The number in the middle of the logo means the unit of years for the actual environmental protection use period
for this product Within the indicated period from the date of manufacture, the toxic or hazardous substances a
elements contained in the electronic information products will not leak or mutate under normal operating
conditions so that the use of this electronic information producls will not result in any severe environmental
pollution, any bodily injury or any damage to assets.
In addition, note that a time limit in this marking is different from a guarantee period for quality and functions oi
this product
Names and Contents of Toxic or Hazardous Substances or Elements
Toxic or Hazardous Substances and Elements
Part Name
Mercury
Cadmium
(Hg)
(Cd)
Pump Unit
Power Supply
(El-DxxO3M/MT series)
O
O
Cabl
O
Lead
(Pb)
Hexavalent
Poiybrominated
Chromium
biphenyte
Poiybrominated
diphenyl ethers
(PBDE)
O
O
(Cr(VI))
O
O
aim 136^2006
Indicates that this toxic or hazardous substance contained in all of the homogeneous materials used for this part is below the limit
Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above
the limit requirement in SJ/T11363-2006.
ig Pollution by
ople's Republic
.
or „««.««- w—«.
or Elements" for "Management Methods for Controlli
Electronic Information Products" (Issued by: Ministry of Information Industry of the P
of China)
Model Name
Pump Unit:
TMP-03 series
SHIMADZU CORPORATION
SHIMAOZU CORPORATION. Intornatinal Marketing Division
3 Kanda-NishiWcho 1-chomo. Chiyoda-ku. Tokyo 101-8448. Japan
Phone:81(3)3219-5641 Fax:81(3)3219-S710
SHIMADZU PRECISION INSTRUMENTS, INC.
SEMICONDUCTOR EQUIPMENT USA COMPANY
2340-C Walsh Avenue. Sanla Clara. CA95O51. USA
Phono 1(408)566-0960 Fax 1(408)5660961
hnp7/www.shimadzuv3cuumcom/
KRATOS ANALYTICAL LTD.
Whartside. Trafford Wharf Road. Manchester M17 1GP U.K.
Phono:44(161)888-4400 Fux 44(161)888^1402 E-mail:vacuum@kratos.co.uk
SHIMADZU (ASIA PACIFIC) PTE LTD.
16 Science Parti Drive B01-01 The Pasteur Singaporo Science Park. Singaporo 118227.
Republic of Singaporo
Phone:6S-6778-62S0 Fax:65-6779-2935
SHIMADZU INTERNATIONAL TRADING (SHANGHAI) Co., LTD.
24m Floor. Shanghai XinHualian Building No.755 Huaihai Zhong Lu. Shanghai 200020
Phone 86(21)6472-8442 Fax 86(21)6472-8648
SZ
>
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