Controller
User Manual: controller
Open the PDF directly: View PDF .
Page Count: 124
Download | ![]() |
Open PDF In Browser | View PDF |
263-13228! View our inventory Power Supply Unit For Turbo Molecular Pump Model: Model: Model: Model: EI-D1003M.-D1103M EI-D1303M.-D2003M EI-D2203M,-D2303M EI-D3203M,-D3403M Model: EI-D4203M INSTRUCTION MANUAL \ SHIMADZU 263-132281 Power Supply Unit for Turbo Molecular Pump Model: EI-D1003M Model:EI-D1103M Model :EI-D1303M Model:EI-D2003M Model:EI-D2203M Model:EI-D2303M Model:EI-D3203M Model:EI-D3403M Model:EI-D4203M INSTRUCTION MANUAL Read the instruction manual thoroughly before you use the product. Keep this instruction manual for future reference. SHIMADZU CORPORATION Semiconductor Equipment Division : ■;,,: Introduction Introduction Thank you for choosing the EI-DxxO3M Power Supply Unit for Turbo Molecular Pump (hereafter referred to as "power supply unit" or "EI-DxxO3M"). Please read the instruction manual carefully before using the power supply unit, and save the instruction manual for future reference. This instruction manual explains detailed operations of the power supply unit and cables. For instructions regarding the pump unit, please refer to the instruction manual for the pump unit to be used. Standard type is explained in this manual. For special order type, please refer to the out lines and constructions of each specification. Copyrights and Disclaimers This document is copyrighted by Shimadzu Corporation. Please refrain from reproducing or copying part or all of this document without permission from Shimadzu. In an effort to improve the product, this document may be revised in the future without notice. Every effort has been made to prepare an accurate and complete manual, but if an error or omission should be discovered, revisions might not be possible immediately. Shimadzu does not take responsibility for any effects that may result from the use of this manual. Copyright © 2003-2006 Shimadzu Corporation .All rights reserved. Power Supply Unit INSTRUCTION MANUAL c. ~1 Precautions for Safe Operation Precautions for Safe Operation The instruction manual's nomenclature for warnings and precautions complies with the following safety warning symbols. WARNING CAUTION NOTICE Indicates a potentially hazardous situation whitch, if not avoided, could result in serious injuly or possibly death. Indicates a potentially hazardous situation whitch, if not avoided, may result in minor to moderate injuly or equipment damage. Emphasizes additional information that is provided to ensure the proper use of this product. WARNING Turbo molecular pump repair and/or power supply repair can be very hazardous. Only trained technicians who are authorized by Shimadzu may do service of products. 0 WARNING Neither overhaul nor modify the pump proper and power supply unit without admission. Doing so would impair safety of the pump proper. WARNING Decisions on system compatibility should be made by the system designer or the person deciding the specifications after conducting tests as necessary The responsibility for guaranteeing the expected performance and safety of the system lies with the person who decides system compatibility. 263-13228 Introduction CAUTION The standard power input voltage of the power supply unit EI-DxxO3M (the "xx" number indicates the model of the corresponding pump) is AC 200 - 240 V ± 10%. Connect the power supply unit to the voltage indicated on the rear panel label only.Connection of the power supply unit to the incorrect input voltage can cause damage to the equipment. Supply the power via a breaker (rating 15A).PIease provide PE(Protective Earth) connection to the terminal of a "PE" marked wire in final application. CAUTION If an EI-DxxO3M power supply unit is used in combination with an existing pump that was operated in combination with a power supply unit not having the variable speed function (ElxxO3MD), the variable speed function cannot be used, (the "xx" number indicates the model of the corresponding pump.) If the power supply unit is to be combined with an existing pump, modification and operational inspections are necessary. Please contact Shimadzu for detailed information. CAUTION The following "CAUTIONS" are to prevent operation anomalies. 1 .Do not interrupt the electrical power operating the turbo molecular pump while the turbo molecular pump is in operation. 2.Do not connect or disconnect the turbo molecular pump control cable during the time the power supply is "ON". 3.Do not operate any equipment {i.e. drill motor, welding machine, etc.) that produces electro magnetic pollution, noise, etc., in the immediate proximity of an operating turbo molecular pumping system (pump, power supply, cables, etc). 4.When using the variable speed function to change the pump rotation rate, use a rotation rate that does not cause resonance with other devices installed at the site. Power Supply Unit INSTRUCTION MANUAL ■" '..■;'.■:..!■■■:"':■. ■ ■. .■ \ .^. V . . . ■ O Explanation of label A (1) HOT SURFACE : Risk of burn. (Notes 1) A CAUTION HOT SURFACEffiSSft Risk of burn. Avoid contact. ■ Keep off from touching surface of the pump as it is heated. ■ Keep off from touching upper side surface of the power supply while the pump is in deceleration as it is heated. A (2) Do not remove cover, or else it may cause some changes inside and it is failed. A CAUTION DO NOT REMOVE COVER. 2«J 16048 (3) Do not shut off ventilation, or else the inside of A CAUTION power supply get heated and it is failed. USE SPECIRED CABLE ONLY. ?6J A I60S0 A CAUTION DO NOT SHUT OFF VENTILATION. (4) Be sure to use specified cable for this power supply. If not, it may cause connector be broken and power supply itself failed. US P £&£*T?<*:Sl,*. (5) SECURITY seal This label certificates that the product was made or maintenanced by Shimadzu or by Shimadzu authorized facility. In case "this label is removed" or "there is a mark showing once this label has been removed", Shimadzu warranty shall not be applied to the product. (Notes 1) The power supply units for some production lots come with a single nameplate, on which the name is indicated in both English and Japanese, whereas the power supply units for other production lots come with two nameplates, one in English and one in Japanese. O Location of label (3) (1) (same on reverse side) IV 263-13228 en 'i It ttn n ttttti i n 11 Ti 'i ■ m t» <■<■<■ »»MMMf^jMM^< r i r ■;■..' .;■■;■:■ ■■ .;.,j\[,■■,■■;■ ,.,■■■ ■, ■ r ■ ■ ■ i^ ■ , ■ !■> -^rm *| t|»l' 'Tgi V**1 **"<^ ^jH^ i tT^ -i ..■'<■::":"■' t It T'f%:i'.-:.':r'. ■,....',.■■.':t.)'; li I li 11 ■ mi ■ in ■! ■ ■ ■■ i ■ . ■! ,'■ ■■.■'.■lii1!'...'. \!Mw ,!.' .',..■.■■,'■:■.■' J I. J. J JL. ..L JL ...I. J. J J Jll J. I.. ..L. -HJijJiiM.Uj ■ !■!■!■■■ ■ ■ ■ ■;;■■ ' i'.1'"'H'';-ij:^J|^ii;/-■'■!■:!.■.■■■■;''>'. .:■.■■;■■'■ .ilj'1:' : '.'.:ii.!'!.': .".*' ■■ ':>'' ■ i"i"/- ■ ■:.i■ '*■ •■'. ■". ■■ ■'.i.''.'...■■::::,■(.'■!<:.i;jr.'j.{il'gj'j.'ViJ^ Introduction O Installation Precautions Do not apply abnormal loads to the turbo molecular pump control cable plug and/or connector. Abnormal loads may cause cable disconnection. (1) Do not pull the turbo molecular pump control cable by the connector or plug. O x (2) When installing the power supply unit into equipment, do not allow any electrical cables to be in tension or to have very tight bending radii. O (3) x Do not bundle the turbo molecular pump control cable with any cables. O X (4) Do not twist the turbo molecular pump control cable during connection. O X Power Supply Unit INSTRUCTION MANUAL (&£2£'M O Part Replacement The lifetime of parts are specified as below. The request for changing parts exceeding the estimated lifetime should be made to Shimadzu or an approved service company in order for safety and adequate performance of the pump and power supply unit. Table 1 Estimated Part Life Parts List Estimated Part Life Transformer 10 years Electrolytic condenser 5 years Cooling fan 5 years Button-type battery 10 years O Warranty period 12 months on new TMP's from the date of shipment from Shimadzu, or from any of its worldwide sales offices. O Conditional warranty During the warranty period and under normal operation, if the TMP fails to meet its product specification due to defects in material and/or workmanship, Shimadzu will, at its discretion, either repair it or exchange it with a new one for free. O Scope of the warranty The warranty covers only TMPs, controllers and accessories sold by Shimadzu. O Warranty of repaired or replacement parts In-warranty repaired or replacement parts are warranted only for the remaining unexpired portion of the original warranty period applicable to the parts that have been repaired or replaced. O Exemption from the warranty During the warranty period, Shimadzu will charge for repair or exchange in the following cases: 1) Failure caused by natural disasters or fire. 2) Failure or functional deterioration due to the following: a) Pumping of special gases and materials b) Ingestion of foreign objects through the TMP's protective net c) TMP is operated differently than what is prescribed in the instruction manual d) When Shimadzu determines through failure analysis that the cause of failure was due to abnormal operation or external circumstances, our engineers judge that the cause of the trouble is an irregular operation 3) Warranty is voided if the "Security Seal" on the product has been removed, hampered with, or altered. VI 263-13228 ■■■■■■ = ' ■■;.■■' .".-.■: :.■■-.■■ ■;■■.■=.'■. -.w- v. ■.■•;■■ < ■ *■ ■■"■;:..'*■'■<■ ■.■■■.■■.-.-■■■:. ■-■!■■■. ■■■'. ■■■*.-■ . : ■■* ■■■,■ .■:■■'.: Introduction O Disposal of Products and Parts Please contact Shimadzu for proper disposal of its products or parts. There is a possibility to pollute the environment with the material of the parts, when you dispose this product in an inap propriate way. O LIMITATION OF LIABILITY EXCEPT AS STATED HEREIN, SHIMADZU MAKES NO WARRANTY, EXPRESSED OR IMPLIED (EITHER IN FACT OR BY OPERATION OF LAW), STATUTORY OR OTHERWISE: AND, EXCEPT AS STATED HEREIN, SHIMADZU SHALL HAVE NO LIABILITY FOR SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR FROM ANY CAUSE ARISING OUT OF THE SALE, INSTALLATION, OR USE OF ANY OF ITS PRODUCTS. Power Supply Unit INSTRUCTION MANUAL VII This page is intentionally left blank. VIII 263-13228 Table of contents Table of contents Introduction Copyrights and Disclaimers j Precautions for Safe Operation ii O Explanation of label iv O Location of label iv O Installation Precautions v O Part Replacement vi O Warranty period vi O Conditional warranty vi O Scope of the warranty vi O Warranty of repaired or replacement parts vi O Exemption from the warranty vi O Disposal of Products and Parts vii O LIMITATION OF LIABILITY vii Table of contents Section 1 Section 2 ix OUTLINE AND DESCRIPTIONS 1.1 Outline 2 1.2 Descriptions 3 1.2.1 Power Supply Unit 3 1.2.2 Control Cable 4 1.2.3 Motor Cable 4 1.2.4 Standard Accessories 5 IDENTIFICATION AND FUNCTION 2.1 Power Supply Unit 8 Power Supply Unit INSTRUCTION MANUAL IX Table of contents Section 3 CONSTRUCTION AND PRINCIPLE 3.1 Section 4 Section 5 12 SPECIFICATIONS 4.1 Power Supply Unit 14 4.2 Standards Fulfilled 16 INSTALLATION 5.1 Section 6 Power Supply Unit Installation of the Power Supply Unit 18 5.1.1 18 Location of the Power Supply Unit 5.1.2 Installation of the Power Supply Unit 18 5.1.3 Compatibility with Previous Models 21 5.2 Connection of Power Cable 23 5.3 Connection of the Pump to the Power Supply Unit 24 OPERATION 6.1 6.2 6.3 6.4 6.5 Outline 28 6.1.1 Introduction 28 6.1.2 Operation Flowchart 29 Start-up Preparation 35 6.2.1 Start-up Preparation Sequence in LOCAL Mode 35 6.2.2 Start-up Preparation Sequence in REMOTE Mode 35 Start-up 36 6.3.1 Start-up Sequence in LOCAL Mode 36 6.3.2 Start-up Sequence in REMOTE Mode 36 Shutting Down 37 6.4.1 Preparations Prior to Shutting Down Operation 37 6.4.2 Shutting Down Sequence in LOCAL Mode 37 6.4.3 Shutting Down Sequence in REMOTE Mode 38 Variable Speed Operation 39 6.5.1 Outline 39 6.5.2 Operation from Start-up to Low Speed Rotation 40 263-13228 Table of contents Section 7 6.5.3 Operation from Rated Speed Rotation to Low Speed Rotation... 41 6.5.4 Operation from Low Speed Rotation to Rated Speed Rotation... 41 6.6 Software Operation 43 6.7 Remote-Control Connector 58 6.7.1 Specifications 58 6.7.2 Compatibility with Previous Models 60 6.7.2.1 Replacing the EI-xxO3M/MD Power Supply Unit 60 6.7.2.2 Replacing EI-xxO3MZ Power Supply Units 62 TROUBLESHOOTING 7.1 Nothing Happens After an Operation is Made 66 7.2 Power Failures 67 7.2.1 68 Power Failure Counter-Operation 7.3 Vacuum Pressure Rise 69 7.4 Abnormal Noise and/or Vibration 69 7.5 Alarm Detection Capabilities 69 7.5.1 69 Appendix A Movement in Alarm Detection Capabilities (ALARM) 7.5.2 Movement in Alarm Detection Capabilities (WARNING) 70 7.5.3 Reset Procedure 70 COMMUNICATIONS A.1 GENERAL SPECIFICATION A-2 A.2 INTERFACE SPECIFICATION A-3 A.2.1 RS-232C A.2.1.1 A.2.2 A-3 A.2.1.2 Communications Connector A-3 A.2.1.3 CABLE A-3 Transmission Specification A-5 RS-485 A.2.2.1 A.3 A.4 A-3 Transmission Specification A-5 A.2.2.2 Communications Connector A-5 A.2.2.3 CABLE A-5 POWER SUPPLY TO COMPUTER CONNECTION A-7 A.3.1 Communication Cable Connection A-7 A.3.2 Serial Communications Baud Rate Configuration A-7 A.3.3 RS-485 Multi-drop Settings A-7 SERIAL COMMUNICATIONS PROTOCOL A.4.1 Basic Message Structure A-8 A-8 Power Supply Unit INSTRUCTION MANUAL XI /■': ■ - > . .'■"'■ ■■■. ■■''.' ■'■■- :7 ••?.'"■'•■ "I"5"- •■■■.■■ -: : ■■■■.. ■■";■■.;■ ■■■" ~ :- ';■■'■'"':""IT" ; .7 -,-_-. :-. "■-■•■--■-■ Table of contents A.4.2 A.5 A.6 A.7 Character to Character Time-out: 0.1 sec A.4.3 Command to Answer Time-out: 1 sec A-9 A.4.4 Power Supply Command Send Retry Cycles: 5 A-9 A.4.5 Command Transmission Specification A-9 A.4.6 Receiving Sequence A-9 A.4.7 Using the Checksum Byte A.4.8 Outline of Multi-drop Communications A-9 A-10 TABLE OF COMMANDS A-11 COMMAND DESCRIPTION A-17 A.6.1 Operation Mode A.6.2 Operation A-18 A.6.3 Run Status A-19 A-17 A.6.4 Parameters A-20 A.6.5 Events A-20 A.6.6 Timer A-21 A.6.7 History A-21 A.6.8 Settings A-22 A.6.9 Shared Answer A-22 RS-232C COMMANDS / ANSWERS A-23 A.8 RELATION OF LOCAL MODE TO REMOTE MODE OPERATIONS A-26 A.9 A-27 TROUBLESHOOTING A.9.1 No Message can Transmit and Receive A.9.2 Sending and Receiving are Done, But Receivable Messages are Invalid A.9.3 263-13228 A-27 A-27 Characters Get Disordered from Time to Time, Then Resulting in CHECKSUM Error XII A-8 A-27 ■.■ . • .-.::'. ; . ■ . ■ ; '•■■.' :■■■■■■ ■ - ■■'■■ • ." ■'■ '.•(■■'■■.'. .'■ .■■ ■ •■■■■■:■>- ■■ - ■ ■■" ■■.■ -i S: ■':"■■ ' # •■;■: .■ ' ■ :■,■■.. ■■.:■.- ■ :JK -. ^ ;.-.- .. .}-.* ■ '.'."'■' -:. . ■ ,1 ;:« ■■■■'■■.■■'.■■'■ ■ ■".* ■"■'-■:':■■■■■:■ " ,.:; .■■■ . .-. ■ ■■. ■"Aj OUTLINE AND DESCRIPTIONS © © © © 1.1 Outline 1.2 Descriptions 1.2.1 Power Supply Unit 1.2.2 Control Cable 1.2.3 Motor Cable 1.2.4 Standard Accessories SECTION 1 OUTLINE AND DESCRIPTIONS l» 1.1 Outline £"£■ -y The turbo molecular pump is a vacuum pump. The turbo molecular pump is used with a backing vacuum pump to create a high vacuum in a vacuum chamber. Typical Applications ; Semiconductor equipments, Industrial equipments, R&D applications, The other ultra high vacuum applications. The turbo molecular pump (one standard set) consists of the following items. Pump 1 Power Supply Unit 1 Control Cable 1 Motor Cable 1 Standard Accessories 1 Set The cable length must be specified for the magnetic bearing cable and motor cable. (Refer to Sections 1.2.2 and 1.2.3.) 263-13228 M^M^ 1.2 Descriptions 1.2 Descriptions 1.2.1 Power Supply Unit .198. 110, 2 203'S-' oane! cut dimension 4-04. 5 rvi 196 Description Parts number EI-D1003M 262-78689-02 EI-D1103M 262-78690-02 EI-D1303M 262-78688-02 EI-D2003M 262-78691-02 EI-D2203M 262-78692-02 EI-D2303M 262-78693-02 EI-D3203M 262-78685-02 EI-D3403M 262-78694-02 EI-D4203M 262-78696-02 Fia.1-1 Outside Dimp nsions of Power Supply Unit Power Supply Unit INSTRUCTION MANUAL SECTION 1 OUTLINE AND DESCRIPTIONS 1.2.2 Control Cable The cable can be selected from the following. Description Note Parts number 3 meters length, straight plugs for both sides. 262-78187-03 5 meters length, straight plugs for both sides. 262-78187-05 7 meters length, straight plugs for both sides. 262-78187-07 10 meters length, straight plugs for both sides. 262-78187-10 Control Cable 15 meters length, straight plugs for both sides. 262-78187-15 20 meters length, straight plugs for both sides. 262-78187-20 30 meters length, straight plugs for both sides. 262-78187-30 1.2.3 Motor Cable The cable can be selected from the following Description Note Parts number (for Air cooled type and Air cooled chemical type) Motor Cable 3 meters length, straight plugs for both sides. 262-76410-03 5 meters length, straight plugs for both sides. 262-76410-05 7 meters length, straight plugs for both sides. 262-76410-07 10 meters length, straight plugs for both sides. 262-76410-10 15 meters length, straight plugs for both sides. 262-76410-15 20 meters length, straight plugs for both sides. 262-76410-20 30 meters length, straight plugs for both sides, 262-76410-30 (for Wide range type and Wide range chemical type) 3 meters length, straight plugs for both sides. 262-76409-03 5 meters length, straight plugs for both sides. 262-76409-05 7 meters length, straight plugs for both sides. 262-76409-07 10 meters length, straight plugs for both sides. 262-76409-10 15 meters length, straight plugs for both sides. 262-76409-15 20 meters length, straight plugs for both sides. 262-76409-20 30 meters length, straight plugs for both sides. 262-76409-30 263-13228 * ' ■ . _■*__...- . ■. _ _ ■_. i _ ._■ _ _■ ■ _i_ _ * "■. m''T __■_■ 1.2 Descriptions 1.2.4 Standard Accessories Description 1 2 3 Power cable Remote Control Connector Instruction Manual Q'ty 1 1 1 Notes Parts Number 5meters length 262-76773-05 MR-34MG (Pin type connector) 070-50791-63 MR-34L4 (Connector hood) 070-50792-75 263-13228 Power Supply Unit INSTRUCTION MANUAL This page is intentionally left blank. 263-13228 DENTIFICATION AND FUNCTION © © © e 2.1 Power Supply Unit .......... ^r . -^.. -Lj^a^ SECTION 2 2.1 IDENTIFICATION AND FUNCTION Power Supply Unit ■M V XJ / / / / mo i3 36 6) (15) C7) Fia.2-1 8) 263-13228 (9 Front Control Panel Fia 2-2 8 24) Rear Panel :^._^..^._^ 2.1 (1) LCD Power Supply Unit Display operation monitor, alarm contents, settings (see Section 6.6 "Software Operation") (2) SELECT KEY LCD display operation key, select menu (3) + KEY LCD display operation key, previous menu or addition (4) - KEY LCD display operation key, next menu or subtraction (5) SET KEY LCD display operation key, set menu (6) START SWITCH Press to start rotation of the pump's rotor. (7) STOP SWITCH Press to apply the brake to stop rotation of the pump's rotor. (8) RESET SWITCH Press to stop the buzzer after an alarm or warning occurs. After remedying the cause of the alarm, press the RESET switch again to turn off the ALARM lamp. However, the buzzer sounds again if the RESET switch is pressed again before the cause of the alarm is remedied. (9) DISPLAY SWITCH LCD display operation key, change display mode. (10) POWER LAMP Power On indicator lamp (green) (11) ROTATION LAMP Operation indicator lamp indicating that the pump's rotor is running (green) (12) NORMAL SPEED LAMP Operation indicator lamp indicating that the pump's rotor is rotating normally (green) (13) TEMP. CONTROL LAMP Not used with EI-DxxO3M. (14) ALARM LAMP Alarm/warning lamp (yellow). See 10.6 "Alarm Detection Capabilities." Lights when an alarm occurs or flashes to give a warning. (15) REMOTE/LOCAL SELECTION SWITCH- Remote/Local selection switch; The remote mode allows the turbo molecular pump to be controlled by employing the external control connector (24) or serial interface connector ((22), (23)), located on the rear panel of the power supply unit. The local mode allows controlling the turbo molecular pump from the front panel (16) AC INPUT CONNECTOR Power cable receptacle (17) POWER SWITCH Power switch (18) CONTROL CONNECTOR Control cable receptacle (19) MOTOR CONNECTOR Motor cable receptacle (20) EARTH GROUND Electrical grounding terminal (21) RS-485 CONNECTOR Serial interface connector (Note 1) (22) RS-232C CONNECTOR Serial interface connector (Note 1) (23) REMOTE CONNECTOR Remote-control connector (24) CONTRAST Adjusts the contrast of the LCD (Note 1) See APPENDIX-A "COMMUNICATIONS" for details. Power Supply Unit INSTRUCTION MANUAL This page is intentionally left blank. 10 263-13228 ■■'.-11.:.. -si^ :.*■.■> . <■;.■■.■■"'. ■!■.'■..■ ■ :■' .■■,■;:■.■■:.-.•■■■.■■.'-y.^: '■■.-:•'=" ^■■c;:1 ■-■li-:-:."'.; CONSTRUCTION AND PRINCIPLE 0 @ © © © © 0 3.1 Power Supply Unit SECTION 3 3.1 CONSTRUCTION AND PRINCIPLE Power Supply Unit The power supply unit is composed of the magnetic bearing control system and the high frequency motor system and does not use back up batteries for electrical power failure. The magnetic bearing control system controls the levitation of the rotor inside the turbo molecular pump. The system detects the rotor position by an electrical signal received from the gap sensors and maintains the levitation by regulating the current to the magnetic bearings. The high frequency motor system rotates the rotor at a rated rotational speed. This frequency power system converts AC/single phase commercial power to controlled DC/three phase pulsed power. The DC/three phase pulsed power drives the DC motor that is an integral part of the rotor. If the electrical power is interrupted while the rotor is in a high-speed rotation, then the motor becomes a generator to power the magnetic bearing system during a power failure deceleration mode; therefore, the need for a battery backup system is eliminated. The power supply unit is equipped with an RS-232C and an RS-485 serial interface and with Contact input/ouitput to operate the turbo molecular pump from an external source. The operational status can be monitored and the history retrieved through the RS-232C and RS-485. See APPENDIX-A "COMMUNICATIONS" for instructions to remotely operate the turbo molecular pump using the RS-232C and RS-485 serial interface. The turbo molecular pump, the power supply, the control cable, and the motor cable are respectively interchangeable among any products of the same model. Fig.1-1 shows the external dimensions of the power supply unit. The power supply unit, control cable, motor cable, and the pump unit are all mutually compatible. However, only pumps and power supply units with the same series number (the "xx" number) are compatible with each other. 12 263-13228 siliiiiiii ftSfj^^ll ■.■'■.'. :.■ * ■ SPECIFICATIONS 4.1 Power Supply Unit 4.2 Standards Fulfilled SECTION 4 4.1 SPECIFICATIONS Power Supply Unit Power supply unit model EI-D1003M TMP-803M TMP-803MC TMP-803LM TMP-803LMC Suitable pump Exchangeable Compatibility TMP-1003M TMP-1003MC TMP-1003LM TMP-1003LMC EI-D1103M TMP-1103MP EI-D1303M TMP-1303M TMP-1103MPC TMP-1303MC TMP-1103LMP TMP-1303LM TMP-1103LMPC TMP-1303LMC EI-D2003M TMP-2003M TMP-2003MC TMP-2003LM TMP-2003LMC The control cable and the motor cable are interchangeable between any pump and power supply unit. 5 axis control. No Battery is required. Magnetic Bearing (When power failure occur, magnetic bearing is support by regenerative power from motor.) Speed control Feedback control Speed variation Speed is variable between 25% and 100% of the rated speed (set as 0.1%). Display Communicatio n LCD 20characters*2 lines (With LED back light) LED POWER / ROTATION / NORMAL SPEED / ALARM Contact REMOTE (MR 34pin) Input : START / STOP / RESET / LOW SPEED Output" ROTATION / ACC. / BRAKE / NORMAL REMOTE / ALARM / WARNING Serial RS-232C (D-sub 9pin male, Screw lock size:M2.6) / RS-485 (D-sub 9pin female, Screw lock size:M2.6) Pump Temperature Alarm Detection Alarm Pump Startup Failure.Overload.Overspin for motor Magnetic Bearing failure Power supply malfunction (Over Temperature inside power supply, Fail drive circuit) Power failure Warning Failure of magnetic bearing ALARM LED lights, buzzer sounds, alarm description displayed on LCD. Power failure: Decelerates while maintaining magnetic levitation by regenerative breaking power. Alarm Levitation is stopped after deceleration, and the rotor is supported by the touch down bearing. Protection Once power is restored, restart is possible after resetting. (Refer to Section 7.2) When other alarms occur: Stops operation or decelerates. Magnetic levitation is continued Warning Momentary power failure ALARM LED flashes, buzzer sounds, warning description displayed on LCD.Pump operation continues. If the electrical power is recovered in 1 second or less, then the power supply operation prior to the electrical power failure is continued. No change output signal.Olherwise, the turbo molecular pump rotor is decelerated. If the power is disrupted over one second, the brake will engage. The pump can be restarted after the reset operation. Alarm history Stores the date, time and detected event information for the last 99 alarm events. Voltage Input electric power Maximum 1.0 kVA power Insulation withstand voltage Mass 14 Single phase 200 to 240 VAC ± 10% (50 / 60 Hz ± 2 Hz) 1500 v, 8 kg 263-13228 1 minutes 1.0 kVA 1.0 kVA 1.2 kVA ■- - - — ■■■- 5..-..- ■ , ,■■,- ^~-^-^^^^-^^ ^ ^--^^ ^-^--■ ^ rOT^TTVT^ If.'t'.'tJClT^JiTIt'Jlti^TjJ^.^Jt ^1,^1^1. ^-tLtlHTjtL&.T^LJLjCtOUlUL-P-HU-fll-Jl-tHHaULfcmjmi 4.1 EI-D1003M Power supply unit model Environmental Conditions | EI-D1103M EI-D1303M EI-D2003M Operation : 0 to 45 °C / Storage : -25 to 70 °C (No dew condensation) Relative humidity 40 to 80 %RH Power supply unit model Use : Indoor, Altitude max : 2000 m Overvoltage category III, Pollution degree 2 IP classification 20 EI-D2203M EI-D2303M TMP-2203MC TMP-2203LM TMP-2203LMC EI-D3203M EI-D3403M EI-D4203M TMP-3203M TMP-2203M Suitable pump ■ ■. Power Supply Unit Temperatures Installation conditions (See EN61010-1 standard) i : . ■ TMP-W2303LMC TMP-3203MC TMP-3203LM TMP-3203LMC TMP-3403LMC TMP-4203LMC The control cable and the motor cable are interchangeable between any pump and Exchangeable Compatibility power supply unit. 5 axis control. No Battery is required. Magnetic Bearing (When power failure occur, magnetic bearing is support by regenerative power from motor.) Speed control Feedback control Speed variation Speed is variable between 25% and 100% of the rated speed (set as 0.1%). Display LCD 20characters*2 lines (With LED back light) LED POWER / ROTATION / NORMAL SPEED / ALARM Contact REMOTE (MR 34pin) Input : START/STOP/RESET/LOW SPEED Output: ROTATION / ACC. / BRAKE / NORMAL REMOTE / ALARM / WARNING Serial RS-232C (D-sub 9pin male, Screw lock size:M2.6) / RS-485 (D-sub 9pin female. Screw lock size:M2.6) Alarm Pump Temperature Pump Startup Failure,Overload.Overspin for motor Magnetic Bearing failure Power supply malfunction (Over Temperature inside power supply, Fail drive circuit) Power failure Warning Failure of magnetic bearing Communication Alarm Detection Alarm Protection ALARM LED lights, buzzer sounds, alarm description displayed on LCD. Power failure: Decelerates while maintaining magnetic levitation by regenerative breaking power. Levitation is stopped after deceleration, and the rotor is supported by the touch-down bearing. Once power is restored, restart is possible after resetting. (Refer to Section 7.2) When other alarms occur: Stops operation or decelerates. Magnetic levitation is continued Warning Momentary power failure ALARM LED flashes, buzzer sounds, warning description displayed on LCD.Pump operation continues. If the electrical power is recovered in 1 second or less, then the power supply operation prior to the electrical power failure is continued. No change output signal.Otherwise, the turbo molecular pump rotor is decelerated. If the power is disrupted over one second, the brake will engage. The pump can be restarted after the reset operation. Alarm history Stores the date, time and detected event information for the last 99 alarm events. Power Supply Unit INSTRUCTION MANUAL 15 ,•>--:■.■"■.".:•■■■:■.--:■:— ;■"■ V.: ■'■■' :'"':;- " :.-'- : . '■■■ . *■%■■. '■■' ■ • '} :.'■ ;.'■■■:- ' '■.:. y-:'\. '"V,: . jfV<-,.;- .:-, Vj\:\ ."!;. ——'; SECTION 4 Power supply unit model EI-D2203M Voltage Input electric power Maximum Insulation withstand Mass EI-D2303M EI-D3203M EI-D3403M 1.2 kVA 1500 V. 1.4 kVA 1.2 kVA 1.3 kVA 1 minutes 8 kg Temperat ures Relative humidity Installation conditions (See EN61010-1 standard) Operation : 0 to 45 °C / Storage : -25 to 70 °C (No dew condensation) 40 to 80 %RH Use: Indoor, Altitude max: 2000 m Overvoltage category III, Pollution degree 2 IP classification 20 4.2 Standards Fulfilled EN61010-1;2001 UL61010A-1 Safety SEMI S2 EN1012-2; 1996 EN61326-1; 1997 + A1; 1998 + A2; 2001 class A EMC EN61000-3-2; 1995 + A14; 2000 SEMI F47 16 EI-D4203M Single phase 200 to 240 VAC ± 10% (50 / 60 Hz ± 2 Hz) power voltage Environmental Conditions ?~—*——— —- — — " - i ... - . .. . T. ..... ./"■ . ^ J^r'.. .fi '. .rr.n".V ..?. ..'. ■ . . - mi ■ n^^ilVr "^"™ ^ -"V- '■■ ■"'■ J V) "^^f SPECIFICATIONS 263-13228 1.5 kVA ■'■ '£>■■' .^v ';>.:'-/^- ..:-■■.:■:. v. ■■?".■.'■ '■-'■. "-•:■;■■■■■:• (V;:-..-rv -:::- ■v,-; .■;. v:^-."^-1" ■■•:. :; .>;■<; y1.!/*'*! ■:.':i?-1-!"~^u":;'"..' INSTALLATION 5.1 Installation of the Power Supply Unit 5.1.1 Location of the Power Supply Unit 5.1.2 Installation of the Power Supply Unit 5.1.3 Compatibility with Previous Models 5.2 Connection of Power Cable 5.3 Connection of the Pump to the Power Supply Unit " ." ■ ■■ ■"■"■■. b SECTION 5 5.1 ■ ' ■ ' ' b ;■' . . ' ' ' " ' ' '" —- - 1 ...p..l1.1.1 .■■1.1.1.-.1.1.1lnr1 1 t in i-^i irim INSTALLATION Installation of the Power Supply Unit 5.1.1 Location of the Power Supply Unit Install and anchor the power supply unit inside a rack, which shall be located at a place where it is not exposed to direct sun ray and well ventilated. Avoid to locate it at the following places. (1) Place where it is very humid, dusty and, in addition, oil smoke, vapor, water, etc, are exist. (2) Place where the power supply unit is exposed to direct sun ray and abnormally high temperature (3) Place with high amplitude of vibration and impact (4) Near chemically active gas and explosive/combustible gas (5) Place with strong magnetic field and electric field, noisy place, and place with strong radioactive ray (6) Unventilatable place 5.1.2 Installation of the Power Supply Unit When mounting the power supply unit onto the customer's rack, use the front panel installation holes. The installation panel and screws are to be supplied by the customer. Prepare the shelf to support the weight of the power supply unit in the rack. How to install the unit onto a rack (1) Turn the power supply unit over and remove the four rubber pads. (2) Pass the power supply unit through the cutout hole in the installation panel and secure it with four screws (See Fig. 5-2). (3) In order to ensure that the interior of the power supply unit is cooled sufficiently, leave a gap inside the rack of at least 30 mm above, 5 mm on either side, and 50 mm to the rear of the power supply unit (See Fig. 5-1). (4) The space required for installing the cables is shown in Fig. 5-4. (5) Reattach the rubber pads if necessary. 18 263-13228 ^ ■ . ........i: :;—■•-....--.:-..,■ ■ .-., ■■-_= = .,-■..■■■■,-.■;,.■.-:;; ■::-,■■-.:. —•;;.-: ~. Iw w~V>;>,,i-;3:,~M- \\:,-,..::r.«,,?.\:ss:..,.j«..'** 5.1 Installation of the Power Supply Unit >50mm >30mm -• «->5mm front panel installation holes (4places) Fia.5-1 Leave enouah space around the power suddIv unit rack installation panel ! 198.1 ±0.2 4-M4 j / 4 PLACES ■.. in in 1 203T Panelcut dimensions Fia.5-2 Mount the power sijppIv unit Power Supply Unit INSTRUCTION MANUAL 19 SECTION 5 INSTALLATION 160mm 12mm-» rubber pads (4 places) MAX 20mm- 273mm 50mm Fia.5-3 Location of rubber Dads (Note 1) Use the prescribed screws to attach the rubber pads. Using the wrong screws can lead to damage or failure of the power supply unit. Fla.5-4 Attaching the rubber nads 240 Fia.5-5 20 263-13228 Space to connect the cable 5.1 Installation of the Power Supply Unit 5.1.3 Compatibility with Previous Models If previous EI-xxO3M/MD/MZ power supply units (where "xx" is a number that indicates the applicable pump type) are being used installed on a rack, then optional rack mounting kit is required in order to replace these units with EI-DxxO3M power supply units. The mounting screws are to be supplied by the customer. Prepare the shelf to support the weight of the power supply unit in the rack. Optional Parts (Rack Mounting Kit) Q'ty Description Notes Parts Number Steel, painted same color as 1 1 Rack Mounting Panel front panel of power supply unit. (See Fig.5-5) 2 Panel Attachment Screws 4 263-14117 Stainless Steel, M4 L=6mm How to install the unit onto the rack : (1) Turn the power supply unit over and remove the four rubber pads. (2) Attach the rack mounting panel to the power supply unit with four Panel Attachment Screws. (See Fig. 5-7) (3) Reattach the rubber pads of the power supply unit if they are necessary. (4) Fix to the rack using 4 M4 tap screws. (See Fig. 5-7, Fig. 5-8) t2.3 203 198.1 4-M4 M4TAP. 4 PLACES Opening 205 213 Fia.5-6 Dimensions of Rack Mounting Panel Power Supply Unit INSTRUCTION MANUAL 21 SECTION 5 INSTALLATION POWER SUPPLY S3SS3 Fiq.5-7 Dimensions of the Power SuddIv Unit with Rack Mounting 206 min 1 172 ±0.2 1 4-M4 4 PL/ 1 c + o a Opening t + A T y o Fia.5-8 Panelcut Dimensions If a remote-control signal is used, it must be checked for compatibility. For a detailed procedure, please refer to Section 6.7.1 "Compatibility with Previous Models". 22 263-13228 V:;:' ■''■" '" ■''■■ 5.2 Connection of Power Cable 5.2 Connection of Power Cable NOTICE The power input voltage of the power supply unit EI-DxxO3M (the "xx" number indicates the model of the corresponding pump) is 200 to 240 VAC ± 10%. Connect the power supply unit to the voltage specified on the rear panel label only.Connection of the power supply unit to the incorrect input voltage can cause damage to the equipment. Supply the power via a breaker (rating 15A).PIease provide PE(Protective Earth) connection to the terminal of a "PE" marked wire in final application. Connection of Power Cable: (1) Connect the power cable terminal to the terminal board of user's power distribution board for equipment. The wire with [PE] mark is for earth use and other remaining two wires are for single phase AC power. (See Fig. 5-9, Table 5-1) First, connect the wire [PE] mark. Next connect the other two wires. (2) Turn off the POWER switch (Fig. 2-2 (17)) on the rear panel of the power supply unit. Or otherwise be sure to check that it is in off. (3) Connect the power cable connectors to the power supply unit AC INPUT connector (Fig. 2-2(16)). REFERENCE For the specified power voltage, see the side panel of the power supply unit. WIRE MARK P\ TERMINAL 04.3 Fig.5-9 Table 5-1 Power Cable CONNECTION Wire color of power Green/Yellow Black EU PE N L US GND L2 L1 cable Location Power Cable White Power Supply Unit INSTRUCTION MANUAL 23 SECTION 5 5.3 INSTALLATION Connection of the Pump to the Power Supply Unit NOTICE Insert straight the control cable connector after checking its key direction. Inserting it in oblique direction would cause damage of the connector pins. After the insertion, turn the cable connector clockwise until the rotation lock clicks. NOTICE Don't disconnect each cable while the pump is running. Particularly before disconnecting the control cable, Check complete shutdown of the pump by ROTATION lamp goes out and, thereafter, turn off the POWER switch. Control Cable: Use the control cable that conformed CE marking. It has ferrite core at power supply side. Control cables available for the use are identified with "262-75369A". But, If no ferrite core is not fixed arround a control cable, it is not conformed CE marking. Check that it is identified as specified. Even the use of other similar cable would disable start up of the pump, even though it could be connected. After turn on the POWER switch of the power supply unit, ALARM lamp (Fig. 2-1 (14)) lights, if an old type cable is connected. SHIMADZU Fiq.5-10 262-75369A Control Cable Connecting Sequence (See Fig. 2-2 and Fig. 5-10): (1) Turn off the POWER switch (Fig. 2-2 (17)) on the rear panel of the power supply unit. Or otherwise check that it is off. (2) Connect the power supply unit to the control connector {Fig. 2-2 (19)) of the pump proper with the control cable. (3) Connect the power supply unit to the motor connector (Fig. 2-2 (20)) of the pump proper with the motor cable. (4) For remote operation of the turbo molecular pump or intake of status signal, etc., connect the RS-485 connector (Fig. 2-2 (21)) or RS-232C connector (Fig. 2-2 (22)), Remote-Control connector (Fig. 2-2 (23)). When using Remote-Control connector, make wiring connection as instructed in Section 6.7 "Remote-Control Connector". All interfaces are SELV(Safety extra-low Voltage). 24 263-13228 .:' '**■■ ' ■ " ""ji '■■•'• 5.3 ...\..' . .*. ■■ .■ "" ! ■:>.'■ .;'■ **' " .'" '■■■" . ■' ".»■ ■"'-■» "r Connection of the Pump to the Power Supply Unit WIDE RANGE TYPE TURBO MOLECULAR PUMP POWER SUPPLY UNIT EI-DxxO3M MAG. BRG. AC INPUT. MOTOR POWER CABLE AIR COOLED TYPE TURBO MOLECULAR PUMP POWER SUPPLY UNIT EI-DxxO3M MAG.BRG. AC INPUT MOTOR POWER CABLE Fia.5-11 Connection of Cables Power Supply Unit INSTRUCTION MANUAL 25 c SECTION 5 INSTALLATION This page is intentionally left blank. 26 263-13228 ! ■'■"■'•"'•■:j-j<'.':~:i ■"■■; '■ J'.v;-"- .;-.-v:\.~ .-if*' ■"" .:..::: :.rv.^- ■•--v-vV.,,::y-. •■■■.'.:-^-:v-'--.-^----;.:it^"--:-.-vi-v-:-* OPERATION © 6.1 © © © © Outline 6.1.1 Introduction 6.1.2 Operation Flowchart 6.2 © Start-up Preparation 6.2.1 Start-up Preparation Sequence in LOCAL Mode 6.2.2 Start-up Preparation Sequence in REMOTE Mode 6.3 Start-up 6.3.1 Start-up Sequence in LOCAL Mode 6.3.2 Start-up Sequence in REMOTE Mode 6.4 Shutting Down 6.5 Variable Speed Operation 6.5.1 Outline 6.5.2 Operation from Start-up to Low Speed Rotation 6.5.3 Operation from Rated Speed Rotation to Low Speed Rotation 6.5.4 Operation from Low Speed Rotation to Rated Speed Rotation 6.6 Software Operation 6.7 Remote-Control Connector 6.7.1 Specifications 6.7.2 Compatibility with Previous Models u~^^~:^-:'..±!^Z^ SECTION 6 OPERATION 6.1 Outline CAUTION Neither disconnect and reconnect each cable while the pump is running. Particularly for unplugging the control cable from the receptacle, check complete shutdown of the pump by ROTATION lamp goes out and, thereafter, turn off the POWER switch. 6 CAUTION Do not turn the power off while the pump is running. The touch-down bearing may need to be replaced if the power is turned off repeatedly during operation. When the power is turned off while the pump is rotating, power from regenerative braking maintains the magnetic levitation until the rotational speed drops. Levitation then stops and the touch-down bearing supports the rotor. Consequently, repeated touch-down operations can reduce the life of the bearing. 6.1.1 Introduction (See Fig. 2-1 and Fig. 2-2) The LCD (Fig. 2-1 (1)) displays the model name of the power supply unit corresponding to the pump model name (e.g. SHIMADZU EI-DxxO3M) when the power supply unit POWER switch (Fig. 2-2 (17)) is turned on. It then displays "SELF CHECKING" and the power supply unit conducts self-diagnosis. If the result is good, the LCD changes into monitor mode (See section 6.6 Software Operation (1)), and the power supply is operatable. But if an alarm is delected, the LCD changes into alarm mode (See Section 6.6 Software Operation (2)), and displays detected alarm. 28 263-13228 6.1 Outline 6.1.2 Operation Flowchart Q Start-up preparation flowchart LOCAL REMOTE operation operation Set the REMOTE/LOCAL Set the REMOTE/LOCAL selection switch to REMOTE. selection switch to LOCAL. \ \ Start cooling water. \ / (for cooling water method)/ Turn POWER switch from 0 (OFF) to 1 (ON). / / ! • i Start cooling water 6 / (for cooling water method)/ | \ Turn POWER switch from / I \ 0 (OFF) to 1 (ON). / "REMOTE" signal output ON. \ Backing vaccum pump / operates. / Backing vaccum pump Pump internal pressure < 200 Pa c Pump internal pressure < 200 Pa Start-up preparation complete (LOCAL operation) Fia. 6-1 0 C Start-up preparation complete (REMOTE operation) Start-up Preparation Flowchart Power Supply Unit INSTRUCTION MANUAL 29 !i^^^ ±^^M:^ SECTION 6 C OPERATION Start-up flowchart ^\ (LOCAL operation) J ( Start-up flowchart (REMOTE operation) LOCAL operation \ REMOTE operation itch. / Press the START switch LCD monitor mode/operation mode Display: "STOP1—>"ACC." ROTATION lamp lights. \ Input "START" signal. / "ACCELERATION" signal output ON. "ROTATION" signal output ON. YES NORMAL SPEED lamp lights. LCD monitor mode/operation mode Display: "ACC." -> "NORMAL' "ACCELERATION" signal output OFF. "NORMAL" signal output ON. I Acceleration stops at rated speed , speed is maintained. c Pump start-up complete. Fia. 6-2 30 263-13228 Start-up Flowchart 6.1 Outline f Shutting down flowchart J Stop process gas Stop process gas *--■*. YES No purge gas 6 No valve^-gjose va|ve betweer cking vaccum LOCAL — operation REMOTE operation Press STOP switch. Input "STOP" signal. NORMAL SPEED lamp goes out. LCD monitor mode/operation mode Display : "NORMAL"-> "BRAKE" "NORMAL" signal output OFF "BRAKE" signal output ON. ROTATION lamp goes out. LCD monitor mode/operation mode Display : "BRAKE" -> "STOP" ROTATION" signal output OFF "BRAKE" signal output OFF. Turn POWER switch from 1 (ON) to 0 (OFF). Stop cooling water. c Pump shutting down. Fia. 6-3 Shuttina down Flowchart Power Supply Unit INSTRUCTION MANUAL 31 SECTION 6 ^^ '^3^& 5 fc::?' y^ OPERATION f Speed setting flowchart \ Speed setting flowchart Start-up to low speed rotation f Start-up to low speed rotation ] N. (LOCAL operation) X Set the low speed valuei 6 • LCD setting mode in the / ! / (Note 1)j | \ itch. / LCD setting mode \ Input "LOW SPEED " mode/low speed setting. Press the START switch J ! \S Set the low speed valuei in the / ^Select the LOW SPEED mode using the LCD setting \ (REMOTE operation) ! | \ (Nole1)j signal. / Input "START" signal. "?" is displayed after the LCD monitor mode/speed display LCD monitor mode/operation mode Display: "STOP'-> "ACC." "ACCELERATION" signal output ON. ROTATION lamp lights. "ROTATION" signal output ON. NO Speed % low-speed valu NORMAL SPEED lamp lights. LCD monitor mode/operation mode Display : "ACC." -> "NORMAL" "ACCELERATION" signal output OFF. "NORMAL" signal output ON. Acceleration stops at the set low speed value and the speed is maintained. (Note 1) c Speed setting complete. After this setting has been made once, it does not have to be repeated each time. Start-up to Low Speed Rotation Fia. 6-4 32 263-13228 Speed Setting Flowchart 6.1 Outline r Speed setting flowchart^v Rated speed to low speed ] rotation J V Rated speed rotation or when accelerating at a speed above the low speed. LOCAL operation REMOTE operation Set the low speed value in the LCD setting mode. Set the low speed value in the (Notel); Select the LOW SPEED mode LCD setting mode. 6 (Note 1) Input "LOW SPEED" signal. using the LCD setting mode/ speed setting. "*" is displayed after the LCD monitor mode/speed display "NORMAL" signal output OFF. "BRAKE" signal output ON. NORMAL SPEED lamp goes out. LCD monitor mode/operation mode Display : "NORMAL" —> "BRAKE" Speed > low-speed value NORMAL SPEED lamp lights. LCD monitor mode/operation mode Display : "BRAKE1 —> "NORMAL" YES Speed > low-speed value YES "BRAKE" signal output OFF. "NORMAL" signal output ON. The speed is maintained at the low-speed value. c Speed setting complete. (Note 1) After this setting has been made once, it does not have to be repeated each time. Rated Speed to Low Speed Rotation Fia. 6-5 Speed Setting Flowchart Power Supply Unit INSTRUCTION MANUAL 33 c SECTION 6 OPERATION Speed setting flowchart Low speed to rated speed rotation Low speed rotation LOCAL REMOTE operation operation Select the NORMAL mode Cancel "LOW SPEED" signal. using the LCD setting mode/ speed setting. "♦"" disappears after the LCD monitor mode/speed display NO Speed < 80% rated speed Speed < 80% rated speed YES NORMAL SPEED lamp goes out. LCD monitor mode/operation mode Display : "NORMAL" -> "ACC "NORMAL" signal output OFF. "ACCELERATION" signal output ON. Speedy 80% rated speed Speed £ 80% rated speed NORMAL SPEED lamp lights. LCD monitor mode/operation mode Display : "ACC." -> "NORMAL" "ACCELERATION" signal output OFF. "NORMAL" signal output ON. The acceleration stops at the rated speed and the speed is maintained. c Speed setting complete J Low Speed to Rated Speed Rotation Fia. 6-6 34 263-13228 Speed Setting Flowchart NO 6.4 Shutting Down 6.4 Shutting Down CAUTION After having operated the turbo molecular pump for evacuation of corrosive gas, keep the pump internal as vacuumed even after shutdown. Inflow of water content in the air to the pump internal would cause rapid corrosion trouble of the pump internals. The pump corrosion may result in damaging the vacuum vessel interior and other units, causing pressure fluctuation by g stopping the pump and dispersal of parts. CAUTION When reducing internal pressure of the turbo molecular pump up to around the atmospheric pressure by use of inert gas, etc., adjust the pressure reducing valve so that the internal pressure of the same pump does not exceed 20 kPa [GAUGE]. For shut-down of the turbo molecular pump, follow the sequence below. 6.4.1 Preparations Prior to Shutting Down Operation (1) Check that process gas inflow is in complete stop. When main valve is provided between the turbo molecular pump and vacuum chamber, close the valve, too. (2) When purge gas is being fed into the turbo molecular pump, stop the gas feed, too. (3) When forevacuum valve is provided between the turbo molecular pump and backing vacuum pump, close the valve, too. 6.4.2 Shutting Down Sequence in LOCAL Mode (1) Press the STOP switch (Fig. 2-1 (7)) and check that the indication on the pump monitor mode/operation mode LCD switches from "NORMAL" to "BRAKE." Then the NORMAL SPEED lamp (Fig. 2-1 (12)) goes off. (2) Wait until the ROTATION lamp (Fig. 2-1 (11)) goes out. The pump monitor mode/ operation mode LCD switches from "BRAKE" to "STOP." (3) Turn off the power supply unit POWER switch (Fig. 2-2 (17)). (4) Stop the cooling water flow. Power Supply Unit INSTRUCTION MANUAL __ oI SECTION 6 OPERATION 6.4.3 Shutting Down Sequence in REMOTE Mode (1) Input the "STOP" signal (see Table 6-3) from the remote-control connector (Fig. 2-2 (24)) and check that the "BRAKE" signal (see Table 6-3) is ON. (2) Wait until the "ROTATION" signal (see Table 6-3) turns OFF. At this time, the "BRAKE" signal (see Table 6-3) also turns OFF. (3) Turn off the power supply unit POWER switch (Fig. 2-2 (17)). (4) Stop the cooling water flow. When the turbo molecular pump is turned off after pumping a corrosive gas, maintain a vacuum inside the turbo molecular pump or purge the interior of the pump with an inert gas. Further, in such a case when a hydraulic rotary vacuum pump is used as backing vacuum pump and there is possible reverse flow and diffusion of oil from the backing vacuum pump, return the pump internal pressure to atmospheric pressure using dry nitrogen gas, after complete shut-down of the pump [ROTATION lamp (Fig. 2-1(11)) goes out], to prevent the turbo molecular pump from being contaminated with oil vapor. For shutting down the turbo molecular pump in running at high speed with infeed of dry nitrogen gas to the pump, keep the nitrogen gas flow rate at 1500 mL/min maximum. REFERENCE ROTATION lamp (Fig. 2-1 (11)) goes out or "ROTATION" signal (see Table 6-3) turns off when the pump rotational speed is 60rpm or less. Turning off the POWER switch (Fig. 2-2 (17)) permits the pump rotor to be supported by the touch-down bearings. 38 263-13228 ■■*■■ ■-;.-■ .■:■■;* .:. .■..: ■,■/;,■■. . :■.■ •:':■:■ vi;r.yvy;-y; 6.5 ,_.... ' ■■: ■■■;■ . ...... ■■ ■'."-■' Variable Speed Operation 6.5 Variable Speed Operation CAUTION When using the variable speed function to change the pump rotation rate, use a rotation rate that does not cause resonance with other devices installed at the site. 6 CAUTION If an EI-DxxO3M power supply unit is used in combination with an existing pump that was operated in combination with a power supply unit not having the variable speed function (El- xxO3MD), the variable speed function cannot be used, (the "xx" number indicates the model of the corresponding pump.) If the power supply unit is to be combined with an existing pump, modification and operational inspections are necessary. Please contact Shimadzu for detailed information. 6.5.1 Outline (1) The rotational speed settings function sets the rotational speed by selecting between the NORMAL speed mode or LOW SPEED mode. (2) Select the NORMAL mode or LOW SPEED mode by LOCAL operation using the setting mode/rotational speed settings/speed setting set value on the LCD display or by REMOTE operation using the remote-control connector "LOW SPEED" signal input (see Table 6-3). (3) The NORMAL mode or LOW SPEED mode selection can be made before or after start up. (See the Speed Setting Flowcharts in Figs. 6-4, 6-5, and 6-6.) (4) Set the low speed value between 25% and 100% of the rated speed in 0.1% increment with the setting mode/rotational speed settings/low speed setting set value on the LCD display. (5) The low speed value can be set while the pump is rotating in the LOW SPEED mode. The pump then accelerates or decelerates to the new set value and maintains the set speed. (6) The time required for the speed to change is the same as the time for normal acceleration or deceleration. For example, if the low speed value is set to 80% and the LOW SPEED mode is selected during normal rotation, the time for the speed to drop to 80% is approximately one-fifth the time required to stop from rated speed. Power Supply Unit INSTRUCTION MANUAL 39 ' .-|J'^:"i*#"!."■"■■■■ ■ .: ■.■"' -.;.' ■ ■■■■ SECTION 6 ■"..*"/' I". ':*-- "*!■'.■!:.""" '\ '.•"■■■' "■:.'.. .i"J ■■": "^ I1'.'11'1"■'...: ■ '}•',• .. ■. ■" ■■*■ "■.■■" ■. ^.'.S^i'/:■-|V• OPERATION 6.5.2 Operation from Start-up to Low Speed Rotation This is the procedure until low-speed rotation is achieved when the speed setting is made with the pump stopped. LOCAL Operation (1) Start-up begins when the 6.2.1 "Start-up Preparation Sequence in LOCAL Mode" is complete. _^ : *\ rP:.--' (2) Set the low speed value with the setting mode/rotational speed settings/low speed setting set value on the LCD display. (See Section 6.6 "Software Operation" (4).) After this setting has been made once, it does not have to be repeated each time. (3) Select the LOW SPEED mode using the setting mode/rotational speed settings/low speed setting set value. (See Section 6.6 "Software Operation" (4).) (4) Press the START switch (Fig. 2-1 (6)). (5) While the speed is changing, "*" is displayed after the monitor mode/speed display. (See Section 6.6 "Software Operation" (1).) (6) ACC is displayed on the pump monitor mode/operation mode LCD and the pump starts to accelerate. After a few seconds the ROTATION lamp (Fig. 2-1 (11)) lights. (7) When the rotational speed reaches 80% of low-speed value, the NORMAL SPEED lamp lights (Fig. 2-1 (12)) and the pump monitor mode/operation mode LCD switches from "ACC." to "NORMAL". (8) When the pump speed reaches the set low speed value, acceleration stops and the pump speed is maintained. $6 The same operation occurs if the LOW SPEED mode is selected after the START switch is pressed but before the pump speed reaches the set low speed value. REMOTE Operation (1) Start-up begins when the 6.2.2 "Start-up Preparation Sequence in REMOTE Mode" is complete. (2) Set the low speed value with the setting mode/rotational speed settings/low speed setting set value on the LCD display. (See Section 6.6 "Software Operation" (4).) After this setting has been made once, it does not have to be repeated each time. (3) Input the "LOW SPEED" signal (see Table 6-3) from the remote-control connector (Fig. 22(23)). (4) Input the "START" signal from the remote-control connector (Table 6-3). (5) The pump starts to accelerate when the "ACCELERATION" signal (see Table 6-3) from the remote-control connector (Fig. 2-2 (23)) turns ON. After a few seconds the "ROTATION" signal turns ON. (6) When the rotational speed reaches 80% of low speed value, the remote-control connector "ACCELERATION" signal turns OFF and the "NORMAL" signal turns ON. (7) When the pump speed reaches the set low speed value, acceleration stops and the pump speed is maintained. •)K The same operation occurs if the "LOW SPEED" signal is input after the "START" signal is input but before the pump speed reaches the set low speed value. 40 263-13228 6.5 Variable Speed Operation 6.5.3 Operation from Rated Speed Rotation to Low Speed Rotation This is the procedure to select low speed operation during rated speed rotation or when accelerating at a speed above the low speed.(see Fig. 6-5) LOCAL Operation (1) Set the low speed value with the setting mode/rotational speed settings/low speed setting set value on the LCD display. (See Section 6.6 "Software Operation" (4).) After this setting has been made once, it does not have to be repeated each time. (2) Next, select the LOW SPEED mode using the setting mode/rotational speed settings/ speed setting set value on the LCD display. (See Section 6.6 "Software Operation" (4).) (3) While the speed is changing, "*" is displayed after the monitor mode/speed display. (See Section 6.6 "Software Operation" (1).) (4) The pump monitor mode/operation mode LCD switches from "NORMAL" to "BRAKE" and the pump starts to decelerate. Then the NORMAL SPEED lamp (Fig. 2-1 (12)) goes off. (5) When the rotational speed reaches the set low speed value, the NORMAL SPEED lamp lights and the pump monitor mode/operation mode LCD switches from "BRAKE" to "NORMAL." (6) The pump stops decelerating and the pump speed is maintained. %i A normal start-up and normal operation occurs if the mode is reverted to NORMAL speed before the pump speed reaches the set low speed value. REMOTE Operation (1) Set the low speed value with the setting mode/rotational speed settings/low speed setting set value on the LCD display. (See Section 6.6 "Software Operation" (4).) After this setting has been made once, it does not have to be repeated each time. (2) Input the "LOW SPEED" signal (see Table 6-3) from the remote-control connector (Fig. 22 (23)). (3) The pump starts to decelerate when the remote-control connector "NORMAL" signal (see Table 6-3) turns OFF and the "BRAKE" signal (see Table 6-3) turns ON. (4) When the pump speed reaches the set low speed value, the remote-control connector "BRAKE" signal turns OFF and the "NORMAL" signal turns ON. (5) The pump stops decelerating and the pump speed is maintained. JK A normal start-up and normal operation occurs if the "LOW SPEED" signal is cancelled before the pump speed reaches the set low speed value. 6.5.4 Operation from Low Speed Rotation to Rated Speed Rotation This is the procedure to select normal speed operation during low speed rotation, (see Fig. 6-6) Power Supply Unit INSTRUCTION MANUAL 41 i\-:2x. ■: SECTION 6 ""..:: " " " ■-* ! ...■■." -, ■ ■ ■."■ll" i .■.'-'■"■-".■*'*■ ." *. .* ■ : .":"-■■ OPERATION LOCAL Operation (1) Select the NORMAL mode using the setting mode/rotational speed settings/speed setting set value on the LCD display. (See Section 6.6 "Software Operation" (4).) (2) The "*" disappears after the monitor mode/speed display. (See Section 6.6 "Software Operation" (1).) (3) If the set low speed value did not exceed 80% rated speed, the pump monitor mode/ operation mode LCD switches from "NORMAL" to "ACC." and the pump starts to accelerate. The NORMAL SPEED lamp (Fig. 2-1 (12)) goes off. When the rotational speed reaches 80% rated speed, the NORMAL SPEED lamp lights and the pump monitor mode/operation mode LCD switches from "ACC." to "NORMAL." 6 (4) If the set low speed value exceed 80% rated speed, the LCD display remains unchanged and the pump accelerates. (5) When the rated speed is reached, the pump stops accelerating and the pump speed is maintained. REMOTE Operation (1) Cancel the "LOW SPEED" signal (See Table 6-3) inputted in the remote-control connector (Fig. 2-2 (23)). (2) If the set low speed value did not exceed 80% rated speed, the remote-control connector "ACCELERATION" signal turns ON and (see Table 6-3) and the pump starts to accelerate. The "NORMAL" signal turns OFF. When the rotational speed reaches 80% rated speed, the remote-control connector "ACCELERATION" signal turns OFF and the "NORMAL" signal turns ON (see Table 6-3). (3) If the set low speed value exceed 80% rated speed, remote-control signals remain unchanged and the pump accelerates. (4) When the rated speed is reached, the pump stops accelerating and the pump speed is maintained. 42 263-13228 6.6 O. u Software Operation Software Operation The software operation functions are listed in Table 6-1. Table 6-1 Software Operation Functions Function Operation mode User memo Operation status Motor speed Motor current Magnetic bearing monitor (Note 1) Description Monitors pump operation status Alarm and warning display Displays details of alarms and warnings. Alarm and warning history and details Display the alarm and warning history. Run time Maintenance call time Number of power failure touch-downs Number of high-speed touch-downs Number of magnetic bearing warnings Resets times and counters. User memo setting Inputs user memo. RS-232C setting Sets the communication environment. RS-485 setting Sets the communication environment. Rotational speed setting Sets the pump speed display format. Remote-control signal setting Sets the operations of the remote-control signals. Warning output setting (Note 2) External output setting for warnings Default setting Reverts to the default settings. Reference flowchart (1) Monitor mode (2) Alarm mode (3)Timer Menu mode (4)Setting (Note 1) When during the low speed rotation (less than 50% of rated speed), or detected alarm below, the monitor function do not operate. Alarm code:46,47(rotational speed error), 51 to 55(excessive vibration of the magnetic bearing), 66(magnetic bearing control error), 68,69(rotor is out of balance) (see Table 7-6) (Note 2) The warning output setting function is installed in some custom-specification instruments; it is not available in all instruments. Modifications are required to install this function in an instrument that does not incorporate it. Consult your Shimadzu representative for details. Power Supply Unit INSTRUCTION MANUAL 43 SECTION 6 OPERATION A flowchart of the entire LCD display is shown below. ISELECTj.r+I.PI, ISETI in the flowchart indicate keys on the power supply unit front panelrepresent the LCD display. LCD display 6 SELECT Fia. 6-7 44 263-13228 — + DISPLAY SET Power SuddIv Unit Front Panel 6.6 Software Operation i MENU MODE i POWER SWITCH ON SELF SHKA02U £l-DxO3ll | DISPLAY | DIAGNOSIS SELF CKEKING (2 Sec) MONrTOR MODE OPERATIC! REMOTE ED assssuSER HEW:::::: □ ED sxi> El o\ sn= Detail os S3S3SUSE »KKOMSasj SIOP ROT= ED STOP ROT= KC= 0 OA ED OS LZI SI' UBI= OS UB' — P47 OS OS UB2= OS OS o ALARM AMD WARNING DISPLAY ALARM MODE DIDNT loCCURHEO ALARM "V\ ALARM HISTORY [OCCURRED ,j=pf COUNTEI! LIMIT ED ALARM DETAILS \X CONTENTS ^n^7 " H01=2003/12 31 23 59 SELECTl |ALAR» [SETJ I SET I IEHP/IS CABLE -I I5=PO«ER FAILURE LZI KORIUl | SET | CD I SET I 02=2003/12/31 23 59 21=ltP lECP/KB CABLE gg 9A R0UI0OS UB=IOOS a, m sxmcxn syi=ioo\ SX2=IOOS S>2=IOOS EJJ?E] Detail ALARB 95=2003/12/31 23 69 SMOOV I3=»ROKO IIP EODEL 6l=re SENSOR ERR XI UBI=IO0S UB2=IOOS ed, m LZI — P49 RUN TI«E=99999HR 31'EI'BROVERHQ1 al 2003/12/31 23 69 ED..'E] Just uaini =9999shr Ifroa 2003/1/1 OO00E TIMMER TIMMER tEUI IIITECRMIKC IKER INIECRA1IM 11 HER RUN llt£=99999HR ED INIEGRAIIMj TIKR ■IAIN! CALL=9999SHIi ED 13 Soc) at 2003/12/31 23 69 at 2003/12/31 23 ! froa2003/!2/3l 23 ! LAST HAINT -99999HR RESEI TIIIER=KO El INTEGRATING TIICER ED DISPLAY ED LAST UAINI =9999SHR ED 1 MINI CALI-39999KR (99999KR! Detail ED IINTECRAIIKC 11 HER |PO«ER at 2003/12/31 23 59 Iroa2003/I2/3I 23 59 POKER FAILURE=999 - P50 RESET COUNIER=tiO ED INIEGRA1IKG 1IVER KB ALARIN999 LZI at 2003/12/31 23 59 froa20O3/12/3l 23 59 ■1KB ALARIU999 •J RESET COUNTER>liO ED INTEGRATING I HER KB «ARUIKG=999 1 at 2003 12 31 23 59 fros>2003 12/31 23 59 KB «ARBIKC=999 RESET COUNTER-&O Power Supply Unit INSTRUCTION MANUAL 45 SECTION 6 OPERATION SETTINGS • MONITOR MODE j 46 263-13228 :^'.;s" *■.'■ ';y-:.■■■■■" ;'-"1"'."■■.-L-'-- ■"i"- :. ■ ■■.■:.. :-':> 6.6 Software Operation In the next tables, they are shown detailed flowchart of LCD display. (1) MONITOR MODE In monitor mode operation status of pump can be identified. If key DISPLAY is pushed in menu mode, the LCD changes into monitor mode. The LCD changes automatically into monitor mode after start or stop operation. Mode Operation and LCD Display Description of Display MONITOR 1 ^Operation Mode ./ (Note 1) OPERATION REMOTE 4*IMtiMtv5tR ifrTftt$m It IISJl OPERATION REMOTE V USER MEM o (Note 3) #####USER MEMO###### A i + MONITOR 2 USER ME /^(Note 3) \ #####USER MEM0##(r### STOP ROT= STOP 0% R0I= Pump Operation_/ I i (ft Ljlotor Rotational Speed (Note 4) Mode (Note 2) - MONITOR 3 r STOP ROT= 0% UB= 0% MC= 0. OA Pump Operation Mode (Note 2) "^ STOP ROT^ OS KC- 0 0A i UB- Motor Current _/' + Rotational Speed (Note 4) ^/ OS t_Urtb stance Mort tor Value t MONITOR 4 SXI= 0% SYI= 0% SX2= 0% SY2= 0% Magnetic Bearing Sen$or Input Value / X1.Y2.X2.Y2Axis i k + SX1= OS S1U OV SX2= OS SY2= OS i r MONITOR 5 SZ= UB1= 0% Magnetic Bearing 0% UB2= Sensorlnput —. Vatue Z Axis ^ 0% Sh OS UBI= OS US2= 0\ '^_ Unbabnce Monitor Value 1.2 Axis First, Monitor 2 display following to initial display after power switch turning on. (Note 1) Operation Mode LCD Display Operation LOCAL Control by a manual switch operation on the front panel REMOTE Control by a remote-control signal operation RS-232C Control by a RS-232C communication RS-485 Control by a RS-485 communication Refer to Section 6.2 for details on changing the operation mode. Power Supply Unit INSTRUCTION MANUAL 47 c. SECTIONS OPERATION (Note 2) Pump Operation Mode LCD Display NORMAL ACC. Motor acceleration BRAKE Motor brake deceleration STOP Motor stop IDLE Free operation E-STOP Error occurs (stop) E-BRAKE Error occurs (motor deceleration) Error occurs (free operation = motor stop) E-IDLE 6 Pump Operation Normal rotation (Note 3) Any character can be entered in the USER MEMO from the menu mode "SETTINGS/ USER MEMO INPUT". Use it for displaying the chambers connected to the pump etc. (Note 4) The Motor Rotational Speed display can be selected from %, rpm and rps in the menu mode "SETTINGS/ ROT.SPEED/ DISPLAY". An asterisk (*) is displayed after the speed display during variable speed operation. 48 263-13228 6.6 Software Operation (2) ALARM MODE Alarm mode is a mode to display detected alarm contents and alarm history. If key|DISPLAY| is pushed in monitor mode, the LCD changes into alarm mode. The LCD changes automatically changes into alarm mode when an alarm is detected. See Table 7-6 "Table of Alarms" and Table 7-7 "Table of Warnings" about alarm code. Mode Operation and LCD Display Description of Display ALARM The currently detected error is displayed. If LIST there is more than one error, all the errors can be displayed using the [T| andF1 keys ALARM No.1 ALARM 12=PF COUNTER LIMIT . ALARM Mode L31, !=PF COUNTER LIMIT ALARM 21=THP TEMP/KB CABLE ALARM Code-/ ALARM Contents ALARM No.2 ALARM 13=ltR0NG TKP MODEL ALARM No.3 ALARM HISTORY 01=2003/12/31 23:59 02=2003/12/31 23:59 15=P0WER FAILURE 21=TKP TEBP/HB CABLE Maximum ALARM No.99 HISTORY Nor ALARM Mode i 01=2003/12/31 23:59 15=P0*ER FAILURE ALARM Code-^ -v *- ALARM Contents Dates and times are recorded as Green wich Mean Time (GMT). ALARM HISTORY DETAILS NORMAL R0T=10O\ KC=99.9A a," SY1=100\ The pump's operating status when an error is detected is displayed. Motor _ Rotational Pump Opei Mode /"Speed ROT=1OO\ SX2=100\ UB-1OO\ Q,, -Unbalance Monitor Value Motor Current Magnetic Bearing Sensor Input Value X1,Y2,X2.Y2Axis UB2=100\ a,. RUN TIHE=9999HR at 2003/12/31 23:59 SY1=100* SXZ=100% SY2=1001i - Magnetic Bearing Sensormput Value Z Axis SZ=10tH LAST HAIHT. =99999HR from 2003/1/1 00:00 UBUIOW UB2=IOOib '\_ Unbalance Monitor Value 1.2 Axis /— Run time RUN TIME=99999HR at 2003/12/31 23 59 1-Update TIME /—Maintenance ,/ call time LAST MAINT.=99999HR from 2003/1/1 00:00 '^- Reset TIME Power Supply Unit INSTRUCTION MANUAL 49 SECTIONS OPERATION (3) MENU MODE/TIMER Mode Operation and LCD Display Description of Display MENU /- MENU MODE tiki KNU INTEGRA! IKS llttR INTEGRAING TIBER TIMER MODE TITLE INTEGRA The pump's integrated run time is displayed. TING TIMER INTEGRATING TIMER at 2003/12/31 23 59 RUN TIME=99999HR INTEGRATING TIKER RUN TIK£=9999SHR <- RUN TIME /-Update TIME ^2(»37i2/3r23TSri 6 The pump's integrated run time is displayed. Reset is possible at the same time as, for example, maintenance. INIECRAIIIIC IIKER LAS! MINI =9999SHR - Maintonancu call lime INTEGRATING TIKER UST HAINT =9S999HH ,-UpdalaTIME at 2003/12/31 2359 froa2003/12/31 23:59 at 2003/12/31 23 59 trcrfOOJ'12/31 23S9 ^-Resel TIME Select Reset Timer LAST HAINT. =99999HR LAST MAiril =M999M) RESEI 1IUR=HO RESET TIKER=H0 A Press Uw [71 o> ~ koy to select between NO or YES If the integrated value for the maintenance call time exceeds the set value, alarm code 99 (maintenance call warning) occurs. Setting the set value to 0 disables this function. IHIEGRA1IK0 TICK INTEGRATING TIKER HAINT. CALL=99999HR HAINT. CALl=29999HR MAIN! CAU.=88S99Wt \_ Settings of Matntonanco (99999HR) call lime Tho value is changed using IheHandfJb keys. KAINT CALL-99999KR A cursor moves to the right when pushes SELECT] key. The number of power failure touch-downs is counted. If this number exceeds 250, alarm code 12 (number of power failure touch-downs alarm) occurs. Refer to Table 7-4 for the appropriate remedy. INIECRAIINC IIKER POHJ* r»ILURE=999 SET INTEGRATING TIKER at 2003/12/31 23 59 POSER FA I LURE=999 frco2003/12/31 23 59 V Numbor of POWER FAILURE I Update TIME 2d63/l2/3l 23S9 LZI fr«20O3/l2/3t 23 59 ^-Rosol TIME POSER FA1LURE=999 RESET C0UNTER=K0 Select Reset Counter POOR rAILUR$=»9 RESET COUNIERMiO '\_Prass thot*] or Q key to sotect botween NO or YES 50 263-13228 .::■:■: ^;-n;.- ■wm 6.6 Software Operation The number of alarms that occur for the magnetic bearing system at speeds exceeding 80% of the rated speed is counted. If this number exceeds 10, INIEFRAIIIffi TIBER KB ALARH=999 at 2003-12 31 23 59 fr jMULTIDRaP=OFF MALTIDROP=OFF (OFF) (OFF) Previous Setting Set ON to select the multi-drop mode. Network ID setting (Note 1) 1 1/ RS485 METKORK ID=0l Press the LJ orQ key to select a value between 01 and 32. NETWORK ID=01 NETWORK 10=01 (01) (01) \— Previous Setting Setting required in multi-drop mode. Event Transmission Settings (Note 1) Press the [3 or Q key to select between ON or OFF. EVENT SENDING (ON) >— Previous Setting RS48S EVENT SEKOING=ON EVENT SENDIHG=ON (ON) The event sending function is enabled or disabled. If set to ON, an event command is sent from the power supply unit when an event occurs. (Note 1) See APPENDIX-A "COMMUNICATIONS" for details. Power Supply Unit INSTRUCTION MANUAL 53 r. SECTION 6 Mode OPERATION Operation and LCD Display Description of Display ROTATIONAL SPEED SETTINGS Speed display setting SETTINGS ROT SPEED 1 j, ROT. SPEED Press the Q or □ key to select between %, rpm. or rps. DISPLAY^ DISPLAYS ) DISPUTE "-Previous Setting The format of the motor speed display in the pump monitor mode is changed. Speed setting Press the Li) or LJ key to select between normal speed or low speed. SPEED=NORHAL (NORUAL ROT. SPEED SPEED=NOfUJAL 1 L Previous Setting SPEED40RMAI (NORMAL ) ) The pump rotates at the rated speed when NORMAL is selected. The pump rotates at the speed set with the low speed setting when LOW SPEED is selected. See Section 6.5 "Variable Speed Operation" for details. Low speed setting r Press the H or QJ key / to select a value I between 50 and 100. LOW SP=100. to (100.0%) Previous Setting ROI. SPEED LOB SP=1OO LOS SP=1OO. 0\ (100 OS) When the speed setting is set to LOW speed or the remote-control signal designates low speed, the pump continues operation at the speed set by the low speed setting. 54 263-13228 I 6.6 Mode Operation and LCD Display Description of Display REMOTECONTROL SIGNAL Software Operation "ALARM" signal setting of remotecontrol signal (Note 2) SETTINGS Press the [*} or Q) key REMOTE SIGNAL KOBE to select between EI-O3 or SEMI E74. SETTINGS ALARH=EI-O3 REMOTE SIGNAL KODE ALARB=£I-O3 (El-03) ALARB=£l-03 —t Previous Setting (El-03) "REMOTE" signal setting nf remotecontrol signal (Note 2) Press the Q) oO to select between EI-03 or SEMI E74. REMOTE SIGNAL MODE REK0TE=EI-03 REK0TE=EI-03 key 6 REMOTER I-03 (El-03) (EI-03) —h "-Previous Setting "STOP" signal setting of remntftcontrol signal (Note 2) Press the j*\ orP) key REKOTE SIGNAL KODE ST0P=REKOTE ONLY to select between remote only or remote & RSXXX. STOP=BEEOTE ONLY (REKOTE ONLY ) STOP=REBOTE ONLY (RBI (REMOTE ONLY) Previous Setting WARNING OUTPUT SETTINGS Press the F+]orH SETTINGS DARNING DISPLAYS (Note 1) key to select between _, ON or OFF. \ DARNING DISPLAYED (ON) HARMING DISPLAYS (ON) f Previous Setting —I The setting changes the operation when warnings of alarm codes 86 to 94 (See Table 7-7 "Table of Warnings") occur, as follows: ON: Buzzer ON, ALARM LED flashes, Error event sent to RS-232C and RS-485, The remote-control connector "WARNING" signal turn ON OFF: Buzzer OFF, ALARM LED OFF No error event sent to RS- 232C and RS-485, The remote- control connector "WARNING" signal turn OFF DEFAULT SETTINGS SETTINGS DEFAULT SETTINGS DEFAULT SETTINGS RESET SETTINGS=NO Press the [+] or Q] key to select between NO or YES. DEFAULI SETTINGS RESET SETTIHGS-HO ■4/ Select YES and press the ISETl key to return all the above items to their default settings. (Note 3) Power Supply Unit INSTRUCTION MANUAL 55 SECTION 6 OPERATION (Note 1) The warning output setting function is installed in some custom-specification instruments; it is not available in all instruments. Modifications are required to install this function in an instrument that does not incorporate it. Consult your Shimadzu representative for details. (Note 2) Remote-control signal settings mode Signals Description ALARM 6 close alarm occurrence *1 Power OFF and no failure close open SEMI E74 Power OFF and alarm occurrence close open *2 No failure open close (11M13) (12M13) EI-03 warning occurrence open •1 close Power OFF and no failure close open SEMI E74 Power OFF and warning occurrence close open *2 No failure open close EI-03 *1 REMOTE" signal is OFF in power failure regeneration braking even if remote-controlled operation is available. SEMI E74 "REMOTE" signal is always ON when remote-controlled operation *2 STOP (21)-(22) open EI-03 WARNING REMOTE Pin No. (20M22) is available. REMOTE "STOP" signal ((16)-(14) open) is effective for only the time when ONLY remote-controlled operation is available. REMOTE &RS- "STOP" signal ((16)-(14) open) is effective in operation by RS232C or RS-485 set it in the cases that wants to use hardware XXX inter rock. *1 When set to EI-03, behavior of remote-control signals is the same as SHIMADZU Turbo Molecular Pump power supply "EI-03MD" series. *2 When set to SEMI E74, behavior of remote-control signals conform to SEMI E74 standard "Specification for vacuum Pump Interface-Turbomolecular Pumps" Refer to the same standard about the shape of connectors and the pin configuration. (Note 3) default parameters Function default settings User memo SHIMADZU EI-DxxO3M RS-232C BAUD RATE = 9600bps BAUD RATE = 9600bps RS-485 MULTI DROP = OFF NETWORK ID = 01 Variable speed DISPLAY = % SPEED = NORMAL LOWSP= 100% ALARM = EI-03 56 Remote-control signal REMOTE = EI-03 STOP = REMOTE ONLY Warning output setting WARNING DISPLAY = ON 263-13228 6.6 Software Operation (5) MENU MODE/SELF TEST Mode Operation and LCD Display SELF TEST Description of Display Select YES and press the|SETj key to MENU SELF TEST execute self-diagnosis of the magnetic bearing sensor. If an abnormality is discovered by self-diagnosis, alarm codes 81 to 85 occur. Refer to Table 7-5 for the SELF TEST SENSOR CHECK appropriate remedy. This function can be used only when the pump is stopped. SENSOR CHECK CHECK : SENSOR CHECK CHECK SENSOR=NO Press the Q or Qj] key to select between NO or YES. Power Supply Unit INSTRUCTION MANUAL 6 57 SECTION 6 OPERATION 6.7 Remote-Control Connector 6.7.1 Specifications The controller is provided with remote- control connector for connection with remote operation, alarm signals, etc. Use lip svfi this connector and a cable with shield as necessary. The shield of the cable should INSIDE OF POWER UNIT be connect to case of Remote-connector. (See Figs. 6-9, 6-10, 6-11 and Tables 6-2, 1.2k 6-3) For remote-controlled operation, shift IN the REMOTE/LOCAL selection switch (Fig. A CONTACT 2-3 (15)) to REMOTE mode in advance.Fig. 6-9 Remote-Control Connector Make contact with the connector housing Grip the cable shield\ with the clamp Fia. 6-8 Table 6-2 Connection method Remote-Control Circuit Remote-Control Connector Start/Stop Accordina to Remote-Control Sianals By momentary type START/ STOP switch By alternate type switch Wiring connection Pump start by shortStarting circuiting (15) and (14). Pump stop by opening (16) and (14). Electric capacity Input rating 58 Pump start, with the contact close or photo transistor ON ((16) to (14) short-circuit) Pump stop, with the contact open or photo transistor OFF ((16) to (14) open) [Contact] : It is connected to +12V circuit and subject to stable open-close of DC 5 V, 1 mA. Voltage...30VDC or more, Current... 10mA or more [Photo transistor ] : Select a photo transistor with a collector-emitter voltage limit of 30VDC and an on-state collector current of 10mA or more. Direct forward current 50mA; DC reverse voltage 5V 263-13228 ;.',■: ■■;-:..':'V.1 s^ ■-■■■'.■::■•" ■■■■■■: "'i.''6.7 Table 6-3 Classifi Signals cation Remote-Control Signals /Default Settings! Pin No. (15) START (16) (33) ROTATION Contact input Variable Speed Operation on GND and 6 During rotation; (4), (29) - (30): open — close (make contact) (30) (25), (4 ) - (30): close —► open (break contact) NORMAL During normal rotation; (2), (25) - (26): open — close (make contact) (26) (23), (2 ) - (26): close — open (break contact) (1). (23) - (24): open — close (make contact) ACCELERATION During acceleration; (24) (27), (1 ) - (24): close — open (break contact) (3), (27) - (28): open — close (make contact) BRAKE During deceleration; Contact output (28) ( 3 ) - (28): close — open (break contact) Contact capacity (31), (5), Remote-controlled operation is available; (resistance load) (31) - (32): open — close (make contact) (32) ( 5 ) - (32): close — open (break contact) (Note 2) (21), Against alarm; (20), (22) (12) WARNING (Note 4) Resetting operation on GND an short- (14) (29), (Note 4) Stoppipp operation on GND and circuit short-circuiting GND ALARM Starting operation on GND and short- circuiting LOW SPEED REMOTE Electric spec. opening (Note 1) (Note 2) (17) RESET Outputs Operation circuiting (Note 1) STOP Inputs Remote-Control Connector (11) (13) 30VDC 1A (21) - (22): open — close (make contact) (20) - (22): close — open (break contact) (Note 2) Against warning; (12) - (13): open — close (make contact) (11) - (13): close — open (break contact) (Note 2) (Note 1) "STOP" signal is prior to "START" signal. (Note 2) It is possible to change movement by remote-control signal settings of settings mode. (See Section 6.6 "Software Operation" (4).) (Note 3) Don't connect any pins other than specified above. (Note 4) See Table 7-6 "Table of Alarms" and Table 7-6 "Table of Alarms" about alarm and warning. (Note 5) One Reset signal is input each time the contacts close. Repeatedly short and open the contacts to input multiple Reset signals. See section 7.5.3 for details about the error-reset procedure. (Note 6) Approximately 6 seconds is required for the remote control signal to turn ON after the POWER switch is turned ON. Power Supply Unit INSTRUCTION MANUAL 59 [ ..' ...'..• '■'../ ' ■ ■: .;■■./■•■ '. .. ■'■■-■ \' ;f-£ _.'!••_.■ ^'-;; ;'■■'■'■': SECTION 6 :■ ' ■ ■.,.' ' '• ■'.". ■ .] j'i..\' ":&'■-. :.'~'.m\: ■'. ..'■': ""..■■"•' Vi!':i ■ ■■ \:\- ■■'/ ';: OPERATION Fig. 6-9 Arrangement of Remote-Control Connector Pins (The power supply unit rear panel attachment connectors, as viewed from the front) 6.7.2 Compatibility with Previous Models 6.7.2.1 Replacing the EI-xxO3M/MD Power Supply Unit &^ CAUTION The transistor output has been discontinued. The pins that were used for that output are now assigned to different functions.lf wires were connected to these pins with previous models, then simply making the connection as it is could result in a malfunction on the system controller end. Therefore, please revise the wiring. To avoid the risk of fire, please remove wiring, if wiring of power supply for the transistor output is connected to Pin No.1 and 2 of remote-control connector. Replacing EI-xxO3M/MD Power Supply Units As-ls (EI-03 Compatible Mode) (1) Connectors The shape and pin count of connectors are mutually compatible and can be utilized as-is. (2) Pin Configuration It is compatible with EI-xxO3M/MD units, except for the transistor output. (See Table 6-4) (3) Signal Activity It is compatible with EI-xxO3M/MD units. When using it, changing into SEMI E74 Standard Mode Change the "ALARM" signal and "REMOTE" signal activation settings from EI-03 to SEMI E74, in accordance with the "Remote-Control Signal Settings" instructions included in the (4) Menu Mode table of Section 6.6 "Software Operation". (1) Connectors The shape and pin count of connectors are mutually compatible and can be utilized as-is. (2) Pin Configuration The "ALARM" signal pin assignments ("make contact" or "break contact") are the reverse of EI-xxO3M/MD units. If necessary, change the wiring connections. (3) Signal Activity The "ALARM" signal and "REMOTE" signal activity differs from EI-xxO3M/MD units. 60 263-13228 _, nmkwtwm 6.7 Power Supply ALARM Signal Unit EI-xxO3M/MD EI-DxxO3M SEMI E74 Settings Remote-Control Connector REMOTE Signal When the power supply is turned off, the Remote signal is forcibly off during ALARM signal is off. regenerative braking. When the power supply is turned off, the Remote signal during regenerative ALARM signal is on. braking depends on the control mode. Table 6-4 Pin Configuration Comparison Chart /Default Settinas) Kin numbers Signals Signal Type INPUT ti-uxxuawi EI-xxO3M/MD START 15 15 STOP 16 16 RESET 17 0UTPUT1 ROTATION (Relay Out put) NORMAL 33 Variable rpm input added 14 14 29 : Make contact 29 : Make contact Same pin number, same function Same pin number, same function 30 : Common 30 : Common 4 25 26 ACCELERATION 23 24 BRAKE 27 ALARM Make contact 23 : Make contact Same pin number, same function 24 : Common 1 : Break contact "Break contact" added Make contact 27 : Make contact Same pin number, same function 28 Common 3 : Break contact 'Break contact" added 21 Make contact 21 Common 22 Break contact 20 20 11 i O 2 31 : Make contact 31 32 : Common 32 Make contact Same pin number, same function Common Break contact Break contact Added function Common Make contact Make contact Same pin number, same function Common 5 : Break contact OUTPUT2 (Transistor Output) MOTOR 3 MAG.BEARING POWER FAILURE "Break contact" added Common Common WARNING : Break contact Make contact 25 : Make contact Same pin number, same function Common 26 : Common 2 ; Break contact "Break contact" added 28 22 REMOTE Same pin number, same function 17 LOW SPEED GND(COMMON) Break contact" added Removed function ■l-Dxx03M units have a pin assigned i o the "Break contact" output terminal PUMP TEMP. of OUTPUT1 CONT. TEMP. (If wiring is connected to the pin for EI-xxO3M/MD units and is used with out modification, a malfunction could occur on the system controller side, o please remove it.) V(+) (Notel) COM(-) (Notel) 6 Compatibility (EI-03Compatible Mode) (Note 1) To avoid the risk of fire, please remove wiring, if wiring of power supply for the transistor output is connected to the pin. Power Supply Unit INSTRUCTION MANUAL 61 :_^.... _..._^_ .^.^..^^..^_^.^^ ..^.^....^ :.fc-y.y*C--^' SECTION 6 OPERATION 6.7.2.2 Replacing EI-xxO3MZ Power Supply Units If using the remote control signal for previous EI-xxO3MZ power supply units (where "xx" is a number that indicates the applicable pump type), then the following checks and changes to settings are necessary when replacing the unit with an EI-DxxO3M model. Change the "ALARM" signal and "REMOTE" signal activation settings from EI-03 to SEMI E74, in accordance with the "Remote-Control Signal Settings" instructions included in the (4) Menu Mode table of Section 6.6 "Software Operation". (1) Connectors The shape and pin count are both different. (See Figure 6-12) (2) Pin Configuration Different. (See Table 6-5) (3) Signal Activity Once the settings have been changed, it is compatible with SEMI 74 Standard Mode. m in r« its in 14 !■> 12 ii io y a v 63 n 2 n £2f>X? ooooooooooooooo oooy Remote-Control Connector Arrangement of Remote-Control Connector Pins (The power supply unit rear panel attachment connectors, as viewed from the front) Fia. 6-10 62 Previous EI-xxO3MZ Model Remote Control Connector and Pin Confiauration 263-13228 ;■■■;".:.■. .'>:.>.■' :- -5-! '■.■?■•. ■■■■;/-. .".;■■•..■ 'W .■'■ ■.',' '.■.-■■"■ ;■.■.■■='.■'■■ ■■,:■■' • ■„ ■.;:■;.';>- .-, 6.7 Table 6-5 Remote-Control Connector EI-xxO3MZ vs. EI-DxxO3M Pin Configuration Comparison Chart -After Changing Settinas /SEMI E74 Standard Mode) Pin numbers Singal type EI-DxxO3M Signals EI-xxO3M2 Compatibility SEMI E74 Standard Mode START INPUT 2 15 STOP 3 16 RESET 4 17 LOW SPEED 6 33 GND(COMMON) 1 14 17 : Make contact 29 : Make contact 19 : Common 30 : Common 18 : Break contact 4 : Break contact 11 : Make contact 25 : Make contact 13 : Common 26 : Common 12 : Break contact 2 : Break contact 8 : Make contact 23 : Make contact 10 : Common 24 : Common 9 : Break contact 1 14 : Make contact 27 : Make contact 16 : Common 28 : Common 15 : Break contact 3 : Break contact 27 : Make contact 20 : Make contact ROTATION NORMAL ACCELERATION OUTPUT (Relay BRAKE Output) ALARM WARNING REMOTE : Break contact 28 : Common 22 : Common 26 : Break contact 21 : Break contact 30 : Make contact 11 : Make contact 31 : Common 13 : Common 29 : Break contact 12 : Break contact 20 : Make contact 31 : Make contact 22 : Common 32 : Common 21 : Break contact 5: Break contact 6 Same function Power Supply Unit 63 INSTRUCTION MANUAL vs. fci-UxxujM Hin Configuration Compansoi -After Changing Settinas (SEMI E74 Standard Mode Pin numbers Singal type Signals EI-DxxO3M EI-xxO3M2 SEMI E74 Standard Mode Compatit w»"jtf?Sw This page is intentionally left blank. 64 263-13228 ■■■■■.;>!->:::^.:/.^;^;::V- ■,■: TROUBLESHOOTING o © 7.1 Nothing Happens After an Operation is Made 7.2 Power Failures 7.3 Vacuum Pressure Rise 7.4 Abnormal Noise and/or Vibration 7.5 Alarm Detection Capabilities SECTION 7 TROUBLESHOOTING 7.1 Nothing Happens After an Operation is Made Table 7-1 PROBLEM Nothing Happens After an Operation is POSSIBLE CAUSES CORRECTIVE ACTION Power ON/OFF switcr Electrical power cable not properly in the ON position but Properly connect the electrical power cable connected. the turbo molecular Electrical power outside power pump fails to operate. Operate within power supply unit's power supply unit's power range. range. Blown fuse (F1, F2) Replace blown fuse. POWER switch fails to the off Replace POWER switch. Consult the position. nearest Shimadzu service company. START switch REMOTE/LOCAL selection switch pressed but turbo in the REMOTE position. molecular pump does Set the REMOTE/LOCAL selection switch in the LOCAL position. Other causes. Check the power supply unit's ALARM lamp not accelerate. is not ON. If an alarm is indicated, correct the malfunction and reset the power supply unit. Remote "START" REMOTE/LOCAL selection switch signal active but the Set the selection switch in the REMOTE in LOCAL position. position. turbo molecular pump "STOP" signal active. does not accelerate. Deactivate "STOP" signal. Other problems. Check the unit's ALARM lamp is not ON. If an alarm is indicated, correct the malfunction and reset the power supply unit. STOP switch pressed REMOTE/LOCAL selection switch but the turbo Set the selection switch in the LOCAL is in the REMOTE position. position. molecular pump does not decelerate. Remote "STOP" REMOTE/LOCAL selection switch signal activated but Set the selection switch in the REMOTE is in the LOCAL position. position. the turbo molecular pump does not decelerate. 66 263-13228 7.3 Vacuum Pressure Rise 7.3 Vacuum Pressure Rise A rapid rise of vacuum pressure in the turbo molecular pump causes the internal motor of the turbo molecular pump to start braking and the ALARM lamp (Fig. 2-3 (14)) lights. 7.4 Abnormal Noise and/or Vibration Should the turbo molecular pump ever generate abnormal noise and/or vibration, the turbo molecular pump operation is to be stopped immediately. But there is possible that a race of touch-down bearing (Fig. 3-1 (9)) may make sounds for seconds when the pump internal pressure gets back to atmospheric pressure using air (or nonactivity gas). This phenomena is not abnormal and make no damage to the pump, because the air whirlpool sometimes occurs and then makes the touch-down bearing rotate slightly. iS^ CAUTION When turning the POWER switch for the power supply unit on or off, a "clunk" sound may be heard from inside the pump. This sound is from the rotor inside the pump being levitated or delevitated. This is normal. 7.5 Alarm Detection Capabilities The fault detection functions shown in Table 7-6 "Table of Alarms" and Table 7-7 "Table of Warnings" are incorporated for protection in the event of a problem with the turbo molecular pump or power supply unit. When an error is detected, check the ALARM lamp (Fig. 2-3 (14)) and the alarm mode display on the front panel (See Section 6.6 "Software Operation" (2)) and refer to Tables 7-4 and 7-5 for the appropriate remedy. 7.5.1 Movement in Alarm Detection Capabilities (ALARM) 1. ALARM lamp (Fig. 2-1 (14)) lights. 2. Alarm description is displayed on LCD. 3. The remote-control connector "ALARM" signal turn ON. 4. The buzzer sounds. Power Supply Unit INSTRUCTION MANUAL SECTION 7 TROUBLESHOOTING 5. The pump start the protective operations shown in Table 7-6 "Table of Alarms." 6. The detection error is recorded in the error log. 7.5.2 Movement in Alarm Detection Capabilities (WARNING) The warning output setting in the menu mode "SETTINGS /WARNING DISPLAY" item on the LCD changes the operation when a warning occurs. 1. ALARM lamp (Fig. 2-1 (14)) flashes. 2. Warning description is displayed on LCD. 3. The remote-control connector "WARNING" signal turn ON. 4. The buzzer sounds. 5. Pump operation continues. 6. The detection error is recorded in the error log. [When warnings of alarm codes 86 to 94 do not occur.] (See Table 7-7 "Table of Warnings") The operation is the same as the warning output setting is ON. [When warnings of alarm codes 86 to 94 occur.] (See Table 7-7 "Table of Warnings") (1. ALARM lamp (Fig. 2-1 (14)) does not flash.) 2. Warning description is displayed on LCD. (3. The remote-control connector "WARNING" signal do not turn ON.) (4. The buzzer does not sound.) 5. Pump operation continues. 6. The detection error is recorded in the error log. 7.5.3 Reset Procedure 1. The buzzer stops after the first reset operation. 2. Refer to the Troubleshooting information and eliminate the cause of the problem. 3. Conduct the reset operation again. 4. (ALARM) If the problem has been eliminated, the ALARM lamp (Fig. 2-1 (14)) goes out, the "ALARM" remote-control signals (see Table 6-3) turn OFF after an alarm was given, the pump rotor decelerates rotational speed. (WARNING) When the problem is eliminated after a warning occurred, pump operation continues. 5. If the problem was not completely eliminated, the buzzer sounds again and the error is detected. ■)K When the buzzer does not sound and if the warning output setting is OFF in the menu mode SETTINGS/WARNING DISPLAY item on the LCD, the first reset operation after a warning occurs is equivalent to the third reset operation. 70 263-13228 ■■.■■■ ■'■'':--:;:-%;'^.v;.Vvi!-;A 7m«Vffl^i 7.5 Table 7-4 LCD Display 1 Alarm Detection Capabilities If the ALARM Lamp Liahts Possible Cause Remedy The touch-down bearing may have deteriorated. Consult Shimadzu or an approved service company regarding replacement of the touch-down bearing. 11=TD COUNTER The number of high speed LIMIT or power failure touch 12=PF COUNTER downs has exceeded the LIMIT prescribed number. Secti on Check the combination of the pump and power supply models. 2 13=WR0NGTMP MODEL The models of pump and power supply do not match. Check the connection of the magnetic bearing cable. Also check that the 5.3 connector pins are not bent. Turn off the power supply before checking the magnetic bearing cable. Never disconnect the cable while the power is on. Power failure or reduction 14=AC LOW 3 VOLTAGE in the power supply voltage. Wait for the power to be restored. An unfamiliar sound will be heard a few minutes after a power failure. This sound occurs when the rotor contacts the protective bearing as magnetic levitation cannot be maintained. This is not an 15=POWER FAILURE abnormal sound. POWER switch was turned off by mistake. Wait about 5 seconds before turning the POWER switch back on. Re-acceleration is possible after resetting and start-up. Check that the outlet and inlet pressures are below the specified maximum 4 16=TMP:OVERLOAD Drop in rotation speed during rotation at rated Check for leakage. speed (increased internal Check that too much purge gas is not pump pressure). flowing. pressures. Check that process gas flow rate is not too high. Power Supply Unit INSTRUCTION MANUAL 71 c SECTION 7 TROUBLESHOOTING LCD Display Possible Cause Remedy Sect ion Check that the ambient temperature around the pump is within the specified range. High pump unit temperature. For the air-cooled models, check that the cooling fan is operating and cooling is not hindered by peripheral objects. For water-cooled models, check that the temperature and flow rate of the cooling 5 water are within the specified ranges. 21=TMP TEMP/MB CABLE Check that no load in excess of the specified range is continuously applied to the pump. Magnetic bearing cable is not connected correctly. Check the connection of the magnetic bearing cable. Also check that the connector pins are not bent. Turn off the 5.3 power supply before checking the magnetic bearing cable. Never disconnect the cable while the power is on. 6 7 8 22=TMP:SENSOR ERROR 46=MOTOR OVERSPEED 47=EI:R-SPEED ERROR 23=EI:MOTOR OVERCURR 34=EI:INV. OVERCURR 31=EI:BR OVERTEMP 32=EI:DC-DC OVERTEMP Rotation detection signal from the motor cannot be detected correctly. Overcurrent supplied to the motor. Temperature increase in the power supply unit. Check that equipment causing noise is 5.1 not used around the power supply unit, 5.2 pump unit, motor cable, or magnetic bearing cable. 5.3 Check the motor cable and magnetic bearing cable. (Check for connection and wiring likely to cause disconnection or short circuit.) Check that the ambient temperature 4.1 around the power supply unit is within the specified range. Check the ventilation of the power 5.1 supply unit. 9 33=EI:FAN ERROR Fan stopped. Check that the fan on the power supply unit rear panel is operating. Remove any object obstructing its operation. 35=EI:INV. OVERVOLT 10 36=EI:DC-DC LOW VOLT Defective circuit in 37=EI:DC-DC OVERCURR 38=EI:DC-DC OVERVOLT 45=EI:BRAKE OVERTIME the power supply unit. 43=EI:PARAM ERROR the power supply Turn the power on again after the pump stops. The power supply unit must be unit. repaired if the problem occurs again. Defective circuit in 11 72 263-13228 Turn the power on again after the pump stops. The power supply unit must be repaired if the problem occurs again. 5.1 7.5 LCD Display Possible Cause Alarm Detection Capabilities Remedy Check that the ambient temperature Sect ion 4.1 around the power supply unit is within 12 44=EI:CPU ERROR Abnormal operation the specified range. 66=MB:DSP ERROR of circuit in the 67=MB:DSP OVERFLOW power supply unit. Check that equipment causing noise is not used around the power supply unit, pump unit, motor cable, or magnetic 5.1 5.2 5.3 bearing cable. 13 48=EI:ACCEL OVERTIME Rotation speed Check that the outlet and inlet pressures are not too high. does not increase Check for leakage. at start-up. 6.2 Check that too much purge gas is not flowing. Adhesion of reaction products or 14 49=TMP:CAN NOT START Pump does not rotate. damage to the protective bearing is the possible cause. Remove the pump from the unit and check that the rotor blades rotate smoothly at the inlet. An overhaul is required if blades do not rotate smoothly. 51=MB:VIBRATION2X1 15 52=MB:VIBRATION2 53=MB:VIBRATION2 54=MB:VIBRATION2 55=MB:VIBRATION2 Y1 X2 Y2 Z 56=MB:VIBRATION1 X1 If the shock or vibrations are transient, re-acceleration is possible. If the shock Strong external shock or vibrations. 57=MB:VIBRATION1 Y1 58=MB:VIBRATION1 X2 59=MB:VIBRATION1 Y2 60=MB:VIBRATION1 Z pump mounting method. Magnetic bearing cable is not 16 61=MB:SENSOR ERR. X1 connected 62=MB:SENSOR ERR. Y1 correctly. 63=MB:SENSOR ERR. X2 64=MB:SENSOR ERR. Y2 65=MB:SENSOR ERR. Z 17 68=MB:BALANCE AXIS1 69=MB:BALANCE AXIS2 or vibrations occur frequently, stop the pump and remove the source of the shock or vibrations; or re-examine the Check the connection of the magnetic bearing cable. Also check that the 5.3 connector pins are not bent. Turn off the power supply before checking the magnetic bearing cable. Never disconnect the cable while the power is on. The rotor does not Remove the pump and check that the move due to rotor rotates smoothly. The pump adhering matter or a damaged touch requires an overhaul if the rotor does not rotate or the resistance to rotation is down bearing. large. Rotor inside the pump is out of balance. Adhesion of reaction products is a possibility. An overhaul is required. Power Supply Unit INSTRUCTION MANUAL 73 • "™"r~" ---.-_■':'■ ■, ■:■. :.■■..-.■ ■..■: -.:■-: :...:. .T..;■■ ,. .. ..... .... . ■ .. f SECTION 7 TROUBLESHOOTING Table 7-5 LCD Display 81=MB:SELFCHECKX1 82=MB-SELFCHECK Y1 1 83=MB:SELFCHECK X2 84=MB:SELFCHECK Y2 85=MB:SELFCHECK Z If the ALARM LamD Flashes Possible Cause Rattling of the Deterioration of the protective bearing is protective bearing likely. Overhaul as soon as possible to becomes avoid damage to the protective bearing pronounced. in the event of a power failure etc. 86=MB:VIB. WARN. X1 2 Transient strong However, if the shock or vibrations occur 88=MB:VIB. WARN. X2 external shock or frequently, stop the pump and remove 89=MB:VIB. WARN. Y2 vibrations. the source of the shock or vibrations; or Rotor inside the Adhesion of reaction products is a pump is out of possibility. An overhaul is balance. recommended. 4 91=MB:BALANCE WARN.1 92=MB:BALANCE WARN.2 93=MB:AIR RASH A 94=MB:AIR RASH B 99=MAINTENANCE TIME Mimospnsnc npnptralinn Hisiq occurred Create a vacuum system not allowing atmospheric penetration by re- examining the operating sequence of the back pump and valves etc. Maintenance call prescribed by the customer, such an timer has reached overhaul. The alarm can be cancelled by the set time. resetting the maintenance call timer after implementing necessary works. When warninas g of alarm codes 86 to 94 (fSfifi Tah Ifi 7-7 "Tflhlp nf Warninnc'M g) nrrnr, th alarm lamp does not flash and the display appears on the LCD only if the warning output setting is OFF in the menu mode SETTINGSA/VARNING DISPLAY item on the LCD. 74 263-13228 ion re-examine the pump mounting method. Implement maintenance works 5 Sect Continuous operation is possible. 87=MB:VIB. WARN. Y1 90=MB:VIB. WARN. Z 3 Remedy 6.6 7.5 Table 7-6 Alarm Code Alarm Detection Capabilities Table of Alarms LCD Display Cause 11=TD COUNTER LIMIT down counter exceeded the Protective Action Counts of the high speed touch 11 specified number. Counts of the power failure touch 12 12=PF COUNTER LIMIT down counter exceeded the specified number. Start-up impossible (detected during power supply self-diagnostics) The combination of the pump and 13 13=WR0NGTMP MODEL 14 14=AC LOW VOLTAGE Fall in AC input power voltage. 15 15=POWER FAILURE Power failure. power supply is wrong. Regenerative braking After accelerating to 80% of the 16 16=TMP:OVERLOAD designated speed or low-speed setting, the speed dropped below Deceleration 80% due to overloading etc. Increased pump drive motor 21 21=TMP TEMP/MB CABLE temperature. MB cable is not connected. 22 22=TMP:SENSOR ERROR Pump rotation signal could not be detected correctly. 23 23=EI:MOTOR OVERCURR Overcurrent ran through the motor. 24 24=TMP PUMP TEMP Pump Temperature 31 31=EI:BROVERTEMP Increased temperature inside power Free run supply unit. (motor stop) Increased temperature inside power 32 32=EI:DC-DC OVERTEMP 33 33=EI:FAN ERROR 34 34=EI:INV. OVERCURR 35 35=EI:INV. OVERVOLT 36 36=EI:DC-DC LOW VOLT 37 37=EI:DC-DC OVERCURR 38 38=EI:DC-DC OVERVOLT 43 43=EI:PARAM ERROR Stored parameters are not correct. 44 44=EI:CPU ERROR Error in the CPU for inverter control. 45 45=EI:BRAKE OVERTIME specified time after the stop supply unit. Power supply cooling fan has stopped. Overcurrent ran through the motor. Defective circuit in the power supply. Defective circuit in the power supply. Regenerative braking Defective circuit in the power supply. Defective circuit in the power Deceleration supply. Start-up impossible (detected during power supply self-diagnostics) Pump does not stop within the operation. 46 47 46=MOTOR OVERSPEED 47=EI:R-SPEED ERROR Pump rotation speed is too high. Free run (motor stop) Pump rotation speed cannot be detected. Power Supply Unit INSTRUCTION MANUAL 75 :>;.v^,o:. ■=■ SECTION 7 Alarm Code r ..■ - . ■; :■ TROUBLESHOOTING LCD Display Cause Protective Action Pump does not accelerate to 48 48=EI:ACCEL OVERTIME 80% of the designated speed or low-speed setting within the specified time after start-up. 76 49 49=TMP:CAN NOT START 51 51=MB:VIBRATION2X1 52 52=MB:VIBRATION2 Y1 53 53=MB:VIBRATION2 X2 54 54=MB:VIBRATION2 Y2 55 55=MB:VIBRATION2 Z 56 56=MB:VIBRATION1 X1 57 57=MB:VIBRATION1 Y1 58 58=MB:VIBRATION1 X2 59 59=MB:VIBRATION1 Y2 60 60=MB:VIBRATION1 Z 61 61=MB:SENSOR ERR. X1 62 62=MB:SENSOR ERR. Y1 Pump fails to rotate within 15 seconds after start-up. Continuous excessive vibration of the magnetic bearing. Excessive magnetic bearing vibration. Deceleration Abnormal output signal from the magnetic bearing sensor. 63 63=MB:SENSOR ERR. X2 64 64=MB:SENSOR ERR. Y2 65 65=MB:SENSOR ERR. Z 66 66=MB:DSP ERROR Error in the DSP for magnetic bearing control. 67 67=MB:DSP OVERFLOW Overflow in the magnetic bearing control calculations. 68 68=MB:BALANCE AXIS1 Rotor is out of balance. 69 69=MB:BALANCE AXIS2 263-13228 Z 'j^Jjijilc }^;^dli}i J^J L^ 7.5 Table 7-7 Alarm Code 81 Alarm Detection Capabilities Table of Warnings LCD Display Causes Protective Action Results of magnetic bearing Operation is possible 81=MB:SELFCHECKX1 sensor self-diagnostics are (detected during power abnormal. supply self-diagnostics). 82 82=MB:SELFCHECK Y1 83 83=MB:SELFCHECK X2 84 84=MB:SELFCHECK Y2 85 85=MB:SELFCHECK Z 86 86=MB:VIB. WARN. X1 Vibrations of the magnetic bearing become temporarily Operation continued. excessive. 87 87=MB:VIB. WARN. Y1 88 88=MB:VIB. WARN. X2 89 89=MB:VIB. WARN. Y2 90 90=MB:VIB. WARN. Z 91 91=MB:BAL WARN. AXIS1 92 92=MB:BAL. WARN. AXIS2 94 94=MB:AIR RASH B 99 99=MAINTENANCE TIME Rotor is slightly out of balance. Atmospheric penetration. Maintenance call timer reaches its set time. Power Supply Unit INSTRUCTION MANUAL 77 This page is intentionally left blank. 78 263-13228 ■■:-'■■■,':v::v:'r4"I' ■.■;?■ /■■■y,\r.:'■';'. ■: ■■'■'■< COMMUNICATIONS A1. A2. GENERAL SPECIFICATION INTERFACE SPECIFICATION A2.1 RS-232C A2.2 RS-485 A3. POWER SUPPLY TO COMPUTER CONNECTION A3.1 Communication Cable Connection A3.2 Serial Communications Baud Rate Configuration A3.3 RS-485 Multi-drop Settings A4. SERIAL COMMUNICATIONS PROTOCOL A5. TABLE OF COMMANDS A6. COMMAND DESCRIPTION A6.1 Operation Mode A6.2 Operation A6.3 Run Status A6.4 Parameters A6.5 Events A6.6 A6.7 Timer History A6.8 Settings A6.9 Shared Answer A7. A8. RS-232C COMMANDS / ANSWERS RELATION OF LOCAL MODE TO REMOTE MODE A9. TROUBLESHOOTING OPERATIONS A9.1 No Message can Transmit and Receive A9.2 Sending and Receiving are Done, But Receivable Messages are Invalid A9.3 Characters Get Disordered from Time to Time, Then Resulting in CHECKSUM Error Appendix A COMMUNICATIONS A A1. GENERAL SPECIFICATION The EI-D03M series power supply units contain serial interfaces conforming to RS-232C and RS-485 specifications. The following functions are available by connecting a computer with communication capacity to these interfaces and creating the appropriate software. The RS-232C and RS-485 interfaces can be used simultaneously, permitting simultaneous access from two computers. Also, the RS-485 interface permits multi-drop connections, allowing multiple power supplies to be connected to a single computer. 1. Checking current operation mode: The serial interfaces allow the user to check the mode selection switch status (REMOTE/LOCAL). In REMOTE mode, the user can change the operation mode to RS-232C or RS-485. 2. Operation: Operations equivalent to the START, STOP, and RESET switches are available in the RS-232C or RS-485 operation mode. Also, the speed setting can be made using the set value write function. 3. Checking turbo molecular pump run status: The serial interfaces allow the user to check the current turbo molecular pump's running status (Normal rotation, Accelerating, Decelerating, failure occurrence, etc.). 4. Reading parameters: The serial interfaces allow the user to read a variety of turbo molecular pump parameters such as pump rotational speed and motor current which are stored in the power supply unit. 5. Receiving events: The power supply unit can transmit status commands for events such as failure occurrences, rotation start and stop, and attainment of normal rotation speed. 6. Reading history data: The serial interfaces allow the user to read the alarm history data displayed in the LCD display history mode. 7. Reading and writing timer data: The serial interfaces allow the user to read the timer and counter values displayed in the LCD display timer mode and to reset the counters. 8. Reading and writing settings data: The serial interfaces allow the user to read and change settings in the LCD display setting mode. A-2 263-13228 [I "-N A2. INTERFACE SPECIFICATION A2. INTERFACE SPECIFICATION A2.1 RS-232C A2.1.1 Transmission Specification Interface RS-232C Synchronous system Asynchronous 1200, 2400, 4800, 9600 and 19.2k bits per second Transmission rate (See Section 6.6 "Software Operation" (4) for settings). Start bit: 1 Character configuration Data bits: 8 Parity: None Stop bits: 1 Flow control None A2.1.2 Communications Connector Connector Connector type Rear panel RS-232C connector (See Section 2.1 "Power Supply Unit"). D-Sub 9-pin Male, Screw lock size:M2.6 2 : RD (Receive data) 3 : SD (Transmit data) 4 : ER (Data terminal ready) Pin assignment 5 : SG (Signal ground) 7 : RS (Transmit request) * Other pins are not connected. ER and RS are on during the power supply unit's power up. A2.1.3 CABLE (1) Cable Connection Use the connection cable as shown in Figs. A-1 to connect the power supply and computer. (Number on figure is pin number of connector. (2) Cable Length Connection cables can be extended up to 15 meters, but may be subjects to errors depending on actual operational environment. Power Supply Unit INSTRUCTION MANUAL A-3 ■ ■■?'•".'■■ :■■'.' ''■;'. !'■■ ■■■''•:-' '■'■,■-■' ■■*"■'.'"■ ;: •!. =!■■': ■...:' !.;.'• ' Appendix A a. ■ '" .' '*':■' ':''„•'■ :■,.:'.'.'■■ ■-.''!'■''''■'"■■. '■'',: "'''■'"•" j''■'•'\.""•.■•'. COMMUNICATIONS Cable wiring connections for 9-pin to 9-pin connector cables Connector of power supply CD 1 e RD 2 SD 3 ER 4 SG 5 DR 6 RS 7 CS 8 Cl 9 i Connector of computer v * 1 / \^^^- 2 RD —\Y/— 3 SD 4 ER c D SG 6 DR —f N— *—I RS 8 CS 9 Cl D-Sub 9pin Female Female Cable wiring connections for 9-pin to 25-pin connector cables Connector of power supply Fig. A-1 263-13228 Connector of computer CD 1 1 FG RD 2 2 SD SD 3 o on ER 4 SG 5 DR 6 RS 7 \ w CS 8 Cl 9 O —^^ l * sT^^ D-Sub 9pin Female A-4 7 I—? D-Sub 9pin b. CD * X. 4 RS s 5 CS s 6 DR 3 7 SG ? 8 CD 20 ER 22 Cl D-Sub 25pin Male Example of RS-232 cable wiring connprtinns A2. INTERFACE SPECIFICATION A2.2 RS-485 A2.2.1 Transmission Specification Interface RS-485 Synchronous Asynchronous system Transmission rate 1200, 2400, 4800, 9600 and 19.2k bits per second (See Section 6.6 "Software Operation" (4) for settings). Character configuration Start bit: 1 Data bits: 8 Parity: None Stop bits: 1 Flow control None Number of power supply Multi-drop function OFF: 1 Multi-drop function ON: Max 32 (*1) *1 : There may be restrictions depending on cable length or cable type. Perform appropriate checks in the actual operating environment. A2.2.2 Communications Connector Connector Rear panel RS-485 connector (See Section 2.1 "Power Supply Unit"). Connector type D-Sub 9-pin Female, Screw lock size:M2.6 Pin assignment 1,6: RxA (Receive data +) 2, 7 : RxB (Receive data -) 3. 8 : TxB (Transmit data -) 4, 9 : TxA (Transmit data +) * Other pins are not connected. A2.2.3 CABLE (1) Cable Connection a. Multi-drop function OFF Power Supply Unit 1 COMPUTER Terminator on TXA RXA RXB TXB TXA XXXX o6 I20Q TXB hdoooc:::::::::::::)oooc RXB 1200 RXA Cable connector D-Sub 9pin Male Fia. A-2 Example of RS-485 cable wiring connections (Multi-drop function OFF) Power Supply Unit INSTRUCTION MANUAL A-5 -" :" ■'.,;■. "" * ."::■■• Appendix A ■■ ■■' H'i-.V:-'.■.■-■:■-.■■': v ■ .■■ COMMUNICATIONS b. Multi-drop function ON Power Supply Unit 1 COMPUTER Szzxxxx 2:idooo( TXA XXX)C I20O TXB RXB xx>oc [120R RXA Cable connector D-Sub 9pin Male Power Supply Unit 2 Cable connector D-Sub 9pin Male Power Supply Unit N i TTSOO TXB TXA °3 O8 O o9 Fig. A-3 |i20Q I —/ Cable connector D-Sub 9pin Male Example of RS-485 cable wiring connections IMulti-drop function ON) (2) Cables used RS-485 is a differential transmission and use twisted-pair cables in combinations as shown in Figs. A-2 and A-3. (3) Connecting the terminator A terminator (120 Q, 1/4 W min.) is required for connection. However, connection of the terminator may prevent communications with certain cable lengths and RS-485 device types. Connect the terminator to determine whether it is required. (4) Cable Length Connection cables can be extended up to 1.2 kilometers, but may be subjects to errors depending on actual operational environment. A-6 263-13228 A3. POWER SUPPLY TO COMPUTER CONNECTION A3. POWER SUPPLY TO COMPUTER CONNECTION A3.1 Communication Cable Connection Turn off the power supply unit and the computer to be connected. Connect the RS-232C connector on the power supply unit front panel or the RS-485 connector on the rear panel (refer to section 2.2 in this document, "Power Supply Unit") to the communications port of the computer with a cable, referring to section A2. A3.2 Serial Communications Baud Rate Configuration Check with a baud rate of a computer connected to, and set up a baud rate of RS-232C or RS485. See Section 6.6 "Software Operation" (4) for details about the setting method. A3.3 RS-485 Multi-drop Settings The RS-485 interface multi-drop function is used to connect multiple power supply units to a single computer. Turn off the multi-drop function if the RS-485 is used instead of RS-232C to extend the communication cable length. When the multi-drop function is turned on, the network ID portion of the sent character strings (see Section A4) is enabled and the event communication function that notifies the power supply unit status to the connected computer is disabled. Set up the RS-485 as described below when using a multi-drop connection. (1) Turn On the Multi-drop Function Turn ON the multi-drop function using setting mode/RS485 setting/multi-drop setting on the LCD display. See Section 6.6 "Software Operation" (4) for details about the setting method. (2) Setting the Network ID The network ID is set using setting mode/RS485 setting/network ID setting on the LCD display to designate which power supply connected via the multi-drop connection the computer is sending commands to. The network ID is set as a number between 01 and 32, and must be unique for each power supply connected to a computer. See Section 6.6 "Software Operation" (4) for details about the setting method. When the RS-485 interface multi-drop function is turned ON, the event sending function (See A6.5) will be disabled, regardless of the SETTINGS/RS485/EVENT SENDING menu settings on the LCD display. Power Supply Unit INSTRUCTION MANUAL A Appendix A COMMUNICATIONS A A4. SERIAL COMMUNICATIONS PROTOCOL Communications software, between the power supply and customer equipment should be design according to the following specifications. A4.1 Basic Message Structure A basic transmit and receive message begins with the characters "MJ" and ends with a carriage return code (OdH : xxH means hexadecimal code). (See Table A-1) The first message to be sent is referred as the COMMAND, while the reply to the command is referred as the ANSWER. Table A-1 Character A4.2 Hex. Code M 4d J 4a 0 30 1 31 X XX X XX f XX f XX CR Od Basic structure of Commands and Answers Description Command header characters Number Of Bytes 2 Network ID Multi-drop function OFF: 01 fixed 2 Multi-drop function ON: 01 to 32 Command Characters 2 Sub-command Characters X Checksum characters (Calculation result by Section A4.7 2 enters it.) Carriage return character 1 Character to Character Time-out: 0.1 sec. Delays between characters, in the answer message, longer that 0.1 sec, shall be considered as a transmission line failure and special considerations should be made to re-send the message. A-8 263-13228 ■*r ■"•".':;.; =.'■■'"'.' /"' •■"'!>.>■ .■'"■■'■■•" V^:\ A5. TABLE OF COMMANDS A5. TABLE OF COMMANDS Table A-2 Type Command/ answer Command Operation mode Answer Command Operation request Answer Command Answer Run status Table of Commands Command Name string Command Parameters Event Answer Command Answer Command Timer Answer string LS None On-line request LN None Off-line request LF None Local LL None Remote LR None RS-232C LC None RS-485 LD None START operation RT None STOP operation RP None RESET operation RR None Acceleration start RA None Deceleration start RB None Buzzer off RZ None Failure occurred RF aa Failure elimination RC None Operation invalid RV None Run status check CS None Stop NS aa *1 Acceleration NA aa *1 *1 Normal rotation NN aa *1 Deceleration NB aa *1 Failure-Stop FS aa *1 Failure-Free run FF aa *1 FR aa *1 Failure-Deceleration FB aa *1 Read alarm list CF aa *5 Send alarm list CA aabb *6 No alarm list CV aa *5 Read parameter PR aa *2 Send parameter PA aabbbb *3 Invalid parameter number PV aa *2 Failure occurred EF aa *1 Rotation start ER None Rotation stop ES None Normal rotation EN None Event confirmation EC aa •4 Read timer TR aa *7 Clear timer TC aa *7 Write timer TW 06aaaaa *8 braking Answer Sub-command character Operation mode check Failure-Regenerative Command character Send timer value TA Invalid timer number TV aabbbbbccc.cccd dd...ddd aa Power Supply Unit INSTRUCTION MANUAL *9 *7 A-11 Appendix A COMMUNICATIONS Command History Answer Command Settings Answer Command *1 Read alarm history GA aa •10 Send alarm history GB XXX...XXX •11 No history data GV aa •10 Read settings SR aa •12 Write settings SW aabbbb •13 Send settings value SA aabbbb *13 *12 Invalid setting number sv aa Read user memo su None Write user memo sx XXX...XXX *14 Answer Send user memo SF XXX...XXX *14 Answer Invalid command AN None aa: Failure alarm codes (hexadecimal) corresponding to the protection system. See Table 7-6 "Table of Alarms" and Table 7-7 "Table of Warnings" in this manual for details. *2 aa: Parameter number (decimal). See Table A-3 "Table of Parameters." *3 aa: Parameter number (decimal). See Table A-3 "Table of Parameters." bbbb: Parameter value (decimal). See Table A-3 "Table of Parameters." *4 aa: Confirm event command character string Send the unchanged command character string of the confirmed event command. Example: Failure occurred -> "EF" *5 aa: Alarm list number (decimal) *6 aa: Alarm list number (decimal) bb: Alarm code (decimal) stored in the alarm list with the requested number. See Table 7-6 'Table of Alarms" and Table 7-7 Table of Warnings" in this manual for details. *7 aa: Timer number (decimal). See Table A-4 "Table of Timers." *8 06 (fixed): Timer number (decimal). See Table A-4 Table of Timers." *9 aa: Timer number (decimal). See Table A-4 "Table of Timers." aaaaa: Set value (decimal). See Table A-4 Table of Timers." bbbbb: Timer value (decimal). See Table A-4 Table of Timers." cccccccccc: Time when the timer updated. (YYMMDDHHMM format. Stored as Greenwich Mean Time) dddddddddd: Time when the timer reset. (YYMMDDHHMM format. Stored as Greenwich Mean Time) *10 aa: History number *11 xxx...xxx: See Table A-5 "Alarm History Data Format." *12 aa: Settings number (decimal). See Table A-6 Table of Settings." *13 aa: Settings number (decimal). See Table A-6 Table of Settings." *14 xxx...xxx: Any 20-character displayable character string. bbbb: Set value (decimal). See Table A-6 Table of Settings." A-12 263-13228 ...„,.,........, A5. Table A-3 No. 01 Name Model identification number Range Fixed 03 Rotational speed 0000 to 5000 04 Motor current 0000 to 0150 TABLE OF COMMANDS Table of Parameters Description and format Value representing the model. Example: EI-D3203M -+ 3203 Rotational speed /10 Example: 15000 rpm -» 1500 Motor drive current x 10 Example: 2.3 A -> 0023 Pump temperature 05 Pump temperature 0000 to 0099 45°C -> 0045 (Valid only for a power supply with a temperature control function.) Temperature control function setting status 07 Temperature control function 0000: Temperature control function on 0000 to 0002 0001: Temperature control function off 0002: Power supply has no temperature control function Target value of temperature control setting Temperature 08 control set Fixed temperature 09 10 11 21 22 26 27 28 29 30 Rotational speed {%) Rotational speed (%) Rated rotational speed Axis 1 unbalance monitor amount Axis 2 unbalance monitor amount MB sensor output X1 MB sensor output Y1 MB sensor output X2 MB sensor output Y2 MB sensor output Z Example: 65°C -+ 0065 (Valid only for a power supply with a temperature control function.) 0000 to 0100 0000 to 1000 0000 to 5000 Percentage of rated rotational speed. Example: 80% -> 0080 Percentage of rated rotational speed. (x10) Example: 80% -*■ 0800 Rated rotational speed /10 Example: 21000 rpm -> 2100 Unbalance monitor value of magnetic bearing: 0000 to 100 Axis 1 Example: 3% -> "0003" Unbalance monitor value of magnetic bearing: 0000 to 0100 Axis 2 Example: 3% ->"0003" Sensor output monitor value of magnetic bearing: 0000 to 0100 Axis X1 Example: 3% -> "0003" Sensor output monitor value of magnetic bearing: 0000 to 0100 Axis Y1 Example: 3% -> "0003" Sensor output monitor value of magnetic bearing: 0000 to 0100 Axis X2 Example: 3% -> "0003" Sensor output monitor value of magnetic bearing: 0000 to 0100 Axis Y2 0000 to 0100 Sensor output monitor value of magnetic bearing: AxisZ Example: 3% -> "0003" Example: 3% -> "0003" Power Supply Unit INSTRUCTION MANUAL A-13 Li- ^ Appendix A ^^: : ■■v;,r.■■■"■:■ .-.r^ ■.■■■•'.^^rr. ■<■■::: ^-\ COMMUNICATIONS Table A-4 No. Name Range Table of Timer Description and format Read the timer value in the "MENU MODE / INTEGRAL 01 Run time 00000 to 99999 TIMER / RUN TIME" on the LCD display. (Can not be reset. Reset date is invalid.) Example: 0 -> 00000, 99999 -> 99999 Read the timer value in the "MENU MODE / INTEGRAL 02 Last maintenance 00000 to 99999 time TIMER / LAST MAINT." on the LCD display. (Can be reset) Example: 0 -> 00000, 99999 -> 99999 Read the timer value in the "MENU MODE / INTEGRAL 03 Power failure touch 00000 to 00999 down count TIMER / POWER FAILURE" on the LCD display. (Can be reset) Example: 0 -> 00000, 999 -> 00999 04 Read the timer value in the "MENU MODE / INTEGRAL High-speed touch 00000 to 00999 down count TIMER / MB ALARM" on the LCD display. (Can be reset) Example: 0 -» 00000, 999 -> 00999 Read the timer value in the "MENU MODE / INTEGRAL 05 MB warning counter 00000 to 00999 TIMER / MB WARNING" on the LCD display. (Can be reset) Example: 0 -> 00000, 999 -> 00999 Read or change the timer value in the "MENU MODE / 06 Maintenance call time 00000 to 99999 INTEGRAL TIMER / MAINT.CALL" on the LCD display. Example: 0 -» 00000, 99999 -> 99999 Table A-5 Number Item 1 of bytes History number 2 Alarm Historv Data Format Data 01 to 99 Comments History number designated by the command. Time when the failure occurred (stored as 2 Time 10 YYMMDDHHMM Greenwich Mean Time) YY: year, MM: month, DD: day, HH: hour, MM: minutes Alarm number of the failure that occurred. See 3 Alarm number 2 00 to 99 Table 7-6 "Table of Alarms" and Table 7-7 'Table of Warnings" in this manual for details. 4 Run status 2 NS, NA, NN- 5 Rotational speed 4 0000 to 0100 6 Motor current 4 0000 to 0150 Run status when the failure occurred. Data is identical to CS command answer. Speed when the failure occurred. Format is identical to 09 in Table A-3. Motor current in the event of a fault. The format is the same as No.04 in Table A-3. Pump temperature in the event of a fault. The format is equivalent to the last two characters of 7 Pump temperature 2 00 to 99 No.05 in Table A-3. (Valid only for a power supply with a temperature control function.) 8 A-14 Temperature control function Temperature control function when the failure 2 00,01,02 occurred. Format is equivalent to last 2 characters of 07 in Table A-3. 263-13228 \tX-y'm .■"_■.■'"V^" ■'(s\{1'.-|>"^^ ^-;":';;"-<; Hj^w^MjjfflM'^ti3tf^yMfrtfvi^mO0frEtf> ft rJi rir w t 'a' t gjfiE&a A5. Item Number of bytes Data 55,65 (EI-D303MT to El- Temperature 9 control set 2 temperature D1303MT) 55, 65, 75 (EI-D2003MT to EI-D4203MT) 10 11 12 13 14 15 Axis 1 unbalance monitor amount Axis 2 unbalance monitor amount MB sensor output X1 MB sensor output Y1 MB sensor output X2 MB sensor output Y2 TABLE OF COMMANDS Comments Temperature control set temperature when the failure occurred. Format is equivalent to last 2 characters of 08 in Table A-3. (Valid only for a power supply with a temperature control function.) Unbalance monitor value of magnetic bearing 4 0000 to 0100 when a fault occurs: Axis 1 Format is the same as No.21 in Table A-3. Unbalance monitor value of magnetic bearing 4 0000 to 0100 when a fault occurs: Axis 2 Format is the same as No.22 in Table A-3. Sensor output monitor value of magnetic bearing 4 0000 to 0100 when a fault occurs: Axis X1 Format is the same as No.26 in Table A-3. Sensor output monitor value of magnetic bearing 4 0000 to 0100 when a fault occurs: Axis Y1 Format is the same as No.27 in Table A-3. Sensor output monitor value of magnetic bearing 4 0000 to 0100 when a fault occurs: Axis X2 Format is the same as No.28 in Table A-3. Sensor output monitor value of magnetic bearing 4 0000 to 0100 when a fault occurs: Axis Y2 Format is the same as No.29 in Table A-3. Sensor output monitor value of magnetic bearing 16 MB sensor output Z 4 0000 to 0100 when a fault occurs: Axis Z Format is the same as No.30 in Table A-3. 17 Operation time 6 000000 to 099999 Operation time when a fault occurs. Format is the same as No.01 in Table A-4. Power Supply Unit INSTRUCTION MANUAL A-15 Appendix A COMMUNICATIONS Table A-6 No. Name Range Table of Settinas Description and format Read or change the set values in the "MENU / SETTINGS / TEMP.CONTORL / TEMP.CONTROL" on the LCD 01 Temperature control on/off display. 0000 / 0001 0000: Temperature control function on 0001: Temperature control function off (Valid only for a power supply with a temperature control function.) Read or change the set values in the "MENU / SETTINGS 02 Speed display format 0000 to 0002 / ROT.SPEED / DISPLAY" on the LCD display. 0000: %, 0001: rpm, 0002: rps Read or change the set values in the "MENU / SETTINGS 03 Rotational speed 0000 / 0001 / ROT.SPEED / SPEED" on the LCD display. 0000: NORMAL, 0001: LOW SPEED Read or change the set values in the "MENU / SETTINGS 04 Low speed value 0025 to 0100 / ROT.SPEED / LOW SPEED" on the LCD display. Example: 25% -» 0025,100% -> 0100 05 "ALARM" signal operation setting Read or change the set values in the "MENU / SETTINGS 0000 / 0001 / REMOTE SIGNAL MODE / ALARM" on the LCD display. 0000: SEMI-E74, 0001: EI-03 Read or change the set values in the "MENU / SETTINGS 06 "REMOTE" signal operation setting 0000 / 0001 / REMOTE SIGNAL MODE / REMOTE" on the LCD display. 0000: SEMI-E74, 0001: EI-03 07 "STOP" signal operation setting Read or change the set values in the "MENU / SETTINGS 0000 / 0001 / REMOTE SIGNAL MODE / STOP" on the LCD display. 0000: REMOTE ONLY, 0001: REMOTE&RSXXX Read or change the set values in the "MENU / SETTINGS 08 Low rotation speed 0250 to 1000 / ROT.SPEED / LOW SPEED" on the LCD display. Example: 25.0% -> 0250, 99.9% -> 0999 A-16 263-13228 ■V*.' ■ f':' '~\ :.-...: A6. .. ■■ ".-.■ '■'.:?*""-■■ ' ' ■' ;■ ■•".\*. ■.,»■■,■ ■-' COMMAND DESCRIPTION A6. COMMAND DESCRIPTION A6.1 Operation Mode Operation mode check LS Enables operation mode verification (LOCAL / REMOTE / RS-232C / RS-485) Action: Power supply returns an ANSWER showing present operation mode. ON-LINE request Commands LN If the current operation mode is REMOTE, the operation mode is shifted to RS232C or RS-485. This command is ineffective in other operation modes. Action: Power supply returns an ANSWER showing the present operation mode. OFF-LINE request LF If the current operation mode is RS-232C or RS-485, the operation mode is shifted to REMOTE. This command is ineffective in other operation modes. Action: Power supply returns an ANSWER showing the present operation mode. Operation mode LOCAL LL This answer is returned when the operation mode is LOCAL. The operation mode can also be shifted to LOCAL mode by the front panel REMOTE/LOCAL selection switch. Operation mode REMOTE This answer is returned when the operation mode is REMOTE. LR The operation mode can also be shifted to REMOTE mode by the front panel REMOTE/LOCAL selection switch or when in the RS-232C or RS-485 operation Answers mode by the "OFF-LINE" request command. Operation mode RS-232C LC This answer is returned when the operation mode is RS-232C. The operation mode is shifted to RS-232C when the "ON-LINE" request command is sending via RS232C in the remote operation mode. Operation mode RS-485 LD This answer is returned when the operation mode is RS-485. The operation mode is shifted to RS-485 when the "ON-LINE" request command is sending via RS-485 in the remote operation mode. Power Supply Unit INSTRUCTION MANUAL A-17 Appendix A COMMUNICATIONS A6.2 Operation START Operation RT This command is the equivalent of pressing the front panel START switch. Action: The turbo molecular pump starts accelerating and sends the "Acceleration Start" answer. STOP Operation RP Commands This command is the equivalent of pressing the front panel STOP switch. Action: The turbo molecular pump starts decelerating and sends the "Deceleration Start" answer. RESET Operation This command is the equivalent of pressing the front panel RESET switch. RR Action: This command is effective against failures. This command resets the alarm buzzer sound and returns the "Buzzer Off" answer. If the buzzer is already off, this command resets the ALARM. If the cause of the alarm is eliminated after resetting, the "Failure Elimination" answer will be returned, else the buzzer will sound again and the "Failure occurrence" Answer is sent back. Acceleration Start RA This answer is returned by the power supply after the acceleration is started on a START operation. Deceleration Start RB This answer is returned by the power supply after the deceleration is started on a STOP operation. Buzzer Off R2 This answer is returned by the power supply after the buzzer is turned oft on a RESET operation. Failure elimination Answers RC This answer is returned by the power supply after the failure cause is removed after the power supply is reset on a RESET operation. Failure Occurrence RF This answer is returned by the power supply if the failure cause is not removed after the power supply is reset on a RESET operation. The alarm code of the failure that has not been eliminated is returned as a 2-character sub-command. Operation invalid This answer is returned if the operation is invalid (START operation command sent RV during acceleration) or if the operation mode differs from the port that sent the command (operation mode is RS-485 but operation command was sent from the RS-232C port). A-18 263-13228 A6. COMMAND DESCRIPTION A6.3 Run Status Commands CS Run Status Check This command requests the current power supply status. Stop This answer is returned when the pump stops. Equivalent to the monitor mode/ NS STOP run status on the LCD display. For a normal status, "00" is returned as the sub-command. If a warning has occurred, the 2-character alarm code is returned as the sub-command. Acceleration This answer is returned during pump acceleration. Equivalent to the monitor mode/ NA ACC. run status on the LCD display. For a normal status, "00" is returned as the sub-command. If a warning has occurred, the 2-character alarm code is returned as the sub-command. Normal rotation This answer is returned during normal pump rotation. Equivalent to the monitor NN mode/NORMAL run status on the LCD display. For a normal status, "00" is returned as the sub-command. If a warning has occurred, the 2-character alarm code is returned as the sub-command. Deceleration This answer is returned during pump deceleration. Equivalent to the monitor mode/ NB BRAKE run status on the LCD display. For a normal status, "00" is returned as the sub-command. If a warning has Answers occurred, the 2-character alarm code is returned as the sub-command. Failure-Stop FS This answer is retumed when the pump is stopped after a failure occurs. Equivalent to the monitor mode/E-STOP run status on the LCD display. The 2-character alarm code is returned as the sub-command. Failure-Free run This answer is returned when the pump is free-running (neither accelerating nor FF decelerating) after a failure occurs. Equivalent to the monitor mode/E-IDLE run status on the LCD display. The 2-character alarm code is returned as the sub-command. Failure-Regenerative braking FR This answer is returned when the pump is regenerative braking after a failure occurs. Equivalent to the monitor mode/E-BRAKE run status on the LCD display. The 2-character alarm code is returned as the sub-command. Failure-Deceleration FB This answer is returned when the pump is decelerating after a failure occurs. Equivalent to the monitor mode/E-BRAKE run status on the LCD display. The 2-character alarm code is returned as the sub-command. Read alarm list Reads the alarm that occurred for a designated alarm list number. Commands CF The alarm list numbers are equivalent to the sequence displayed on the LCD in the LCD display alarm mode. To check all the current failures, the sub-command alarm list number is increased sequentially from 01 until the answer CV is returned. Send alarm list CA Returns the alarm code corresponding to the requested alarm list number. The sub-command returns a 2-character alarm list number and a 2-character alarm code. Answers No alarm list CV This answer is returned if no alarm corresponds to the requested alarm list number. The sub-command returns a 2-character alarm list number. Power Supply Unit INSTRUCTION MANUAL A-19 c Appendix A COMMUNICATIONS A6.4 Parameters Read paramater Commands PR Reads the parameter value for a designated parameter number. Sends the 2-character parameter number as the sub-command. Send parameter PA Answers Returns the parameter value for the designated parameter number. The 2character parameter number + 4-character parameter value is returned as the sub command in the format shown in Table A-3 Table of Parameters." Invalid parameter number PV This answer is returned if the designated parameter number is invalid. Returns the 2-character parameter number as the sub-command. A6.5 Events For the event functions only, commands are sent from the power supply unit to the connected computer, and the answers are sent from the computer to the power supply unit. This function can also be disabled by setting the SETTINGS/RS232C/EVENT SENDING or SETTINGS/RS485/EVENT SENDING menu setting to OFF on the LCD display. This function will be disabled automatically if the RS485 multi-drop function is enabled. In the default status, command ER is transmitted when either an alarm or warning occurs. However, if the warning output setting is OFF in the menu mode SETTINGSA/VARNING DIS PLAY item on the LCD, command ER is not transmitted when warnings of alarm codes 86 to 94 (Table 7-7 Table of Warnings") occur. Failure occurred EF Sent to the connected computer when an failure occurs. The 2-character alarm code for the failure is sent as the sub-command. Start rotation ER Sent to the connected computer when pump rotation starts. Equivalent to the ROTATION lamp lighting. Commands Stop rotation ES Sent to the connected computer when pump rotation stops. Equivalent to the ROTATION lamp going out. Normal speed EN Sent to the connected computer when the normal rotation speed is achieved. Equivalent to the NORMAL SPEED lamp lighting. Confirm event Return this answer to the power supply unit when an event is received from the Answers EC power supply unit. The power supply unit sends the command up to five times at one-second intervals until it receives the confirm event answer. Send the 2- character command character string for the received event command as a sub command. A-20 263-13228 '"■';; ^I'' :'■' .: ■■.■"-':■.■ :'£?.'";-( ■■.•' ■''•■V ^;.:;C^^'^;-/--;:<-^""?':;:^->"'' A6. COMMAND DESCRIPTION A6.6 Timer Read timer TR Reads the timer value for a designated timer number. Sends the 2-character timer number as the sub-command. Clear timer TC Commands Clears the timer value for a designated timer number. Sends the 2-character timer number as the sub-command. Write timer TW Overwrites the set value for a maintenance call timer. Sends the 2-character settings number + 5-character set value data as the sub command. Send timer value TA Returns the timer value for the designated timer number. The 2-character timer number + 5-character timer value is returned as the sub-command in the format shown in Table A-4 "Table of Timers." Answers Invalid timer number TV This answer is returned if the designated timer number is invalid. Returns the 2character timer number as the sub-command. A6.7 History Read alarm history Commands GA Reads the alarm history for a designated alarm history number. Sends the 2-character alarm history number as the sub-command. Send alarm history GB Returns the alarm history for the designated alarm history number. The 64character alarm history data is returned as the sub-command in the format shown in Table A-5 "Alarm History Data Format." Answers No history data GV This answer is returned if no alarm history data corresponds to the designated alarm history number. Returns the 2-character alarm history number as the sub command. Power Supply Unit INSTRUCTION MANUAL A-21 A6.6 Timer Read timer TR Reads the timer value for a designated timer number. Sends the 2-character timer number as the sub-command. Appendix A A COMMUNICATIONS A6.8 Settings Read settings SR Reads the set value for a designated settings number. Sends the 2-character settings number as the sub-command. Commands Write settings SW Overwrites the set value for a designated settings number. Sends the 2-character settings number + 4-character set value data as the sub command. Send settings value SA Returns the set value for the designated settings number. The 2-character settings number + 4-character set value is returned as the sub-command. Answers Invalid setting number SV This answer is returned if the designated settings number is invalid. Returns the 2character settings number as the sub-command. SU Read user memo Reads the character string in the user memo. Write user memo Commands Overwrites the character string in the user memo. SX Sends the 20 characters to set in the user memo as the sub-command. If less than 20 characters are set, the remaining characters are filled with spaces. Be sure to always send 20 characters. Send user memo Answers SF Returns as a sub-command the set user memo character string or the 20-character user memo character string overwritten by the SX command. A6.9 Shared Answer Answers A-22 AN Invalid Command Answer returned by the power supply after it receives an invalid command. 263-13228 A6.8 Settings I on I Read settings d.~a~ia *u_ « l.._ x— -i~~:~ a i ax: *'? ' ':■ ^k^ A7. RS-232C COMMANDS / ANSWERS A7. RS-232C COMMANDS / ANSWERS (SEND AND RECEIVE Examples) Table A-7 Type RS-232C COMMANDS / ANSWERS (SEND AND RECEIVE ExamDlesl Computer (Host) *1 MJ01LS97$ Send/ Receive *2 Power Supply Remarks Operation Mode -» Check MJ01LL90S LOCAL MJ01 LR96$ REMOTE MJ01 LC87$ RS-232C MJ01LD88S RS-485 MJ01LN92S ON-LINE Request Operation MJ01LC87$ Mode - MJ01LD88S MJ01LL90$ MJ01LF8AS MJ01LR96S - Operation Mode Operation mode changed to RS-232C ON-LINE Invalid Request When in RS-485 mode Invalid Request When in LOCAL mode OFF-LINE OFF-LINE request from Request RS-232C communication port Operation Mode Operation mode changed to REMOTE MJ01LD88S Invalid Request When in RS-485 mode MJ01LL90S Invalid Request When in LOCAL mode MJ01RA8BS MJ01RVA0S MJ01RP9AS MJ01RB8CS MJ01RVA0$ Operation MJ01RZA4S MJ01RF50F5S MJ01RC8D$ MJ01RVA0S 232C communication port When START operation is Ineffective ineffective or operation mode is Operation not RS-232C STOP operation from RS-232C communication port Deceleration Start When STOP operation is Ineffective ineffective or operation mode is Operation not RS-232C RESET Operation - START operation from RS- Acceleration Start STOP Operation TMP RS-232C communication port Change START Operation *- ON-LINE request from Change MJ01RT9ES MJ01RR9CS Description RESET operation from RS-232C communication port Buzzer Off When a buzzer sounded Failure When the failure was not Occurrence eliminated. Failure Eliminated Ineffective Operation When the failure was eliminated. When RESET operation is ineffective or operation mode is not RS-232C Power Supply Unit INSTRUCTION MANUAL A-23 .„___.„. •■.::■''':': ■ . . Appendix A Type .„..—.,....__ - -..■■'.■ .■.'■■■. /: ,■.■;.■■ ■'.■.'■'■.■':.■:; COMMUNICATIONS Computer (Host) *1 MJ01CS8E$ Send/ Power Receive Supply *2 Run Status MJ01NS00F9S Stop MJ01NA00E7S Acceleration MJ01NB00E8S Deceleration MJ01NN00F4S Normal Rotation MJ01FS1C05$ Failure Stop LCD: "TMP:CAN NOT START" MJ01FF32E9$ Failure Idle LCD: "EI:DC-DC OVERTEMP" MJ01FR15F6$ MJ01FB60E6S MJ01CF01E —♦ - MJ01PR03F D$ Parameter MJ01CA01154 3$ - - MJ01PA03270 0B5$ MJ01PR150 0$ MJ01PV1504S MJ01EF15E9$ Failure Regeneration Failure Deceleration Send Alarm List Power failure occured. Read Parameter Parameter 03 (rotational speed) Send Parameter Data = 2700 (27,000 rpm) Read parameter Parameter 10 (invalid number) Invalid parameter number Failure Occurrence Event Confirmation Power failure occured. Rotation Start Event 7$ Confirmation MJ01ES90$ Rotation Stop MJ01ECES1 Event 8$ Confirmation MJ01EN8B$ MJ01ECEN1 3$ Normal Rotation Event - Confirmation MJ01TR01F Read Timer F$ MJ01TA01001 - Timer 350304051500 OOOOO0OO0OB9 MJ01TA03000 00E0$ 263-13228 Last update: 2003/4/5 15:00 Last reset: (invalid) Clear Timer 0000F6$ Timer 01 (Run time) Timer 01 = 135 (135 hours) Send Timer $ MJ01TW030 A-24 LCD: "MB:VIBRATION 1 Z" Confirm first alarm B$ MJ01ECER1 LCD: "POWER FAILURE" Read Alarm List MJ01ECEF0 MJ01ER8F$ Event Remarks Run Status Check —• *- 2$ Description Timer Value Clear timer 03 (Number of power failure touch-downs.) Timer 03 = 0 Value cleared. ^U'itrf/i tffV^fa'W:^m^;jfr^i^^ A9. TROUBLESHOOTING A9. TROUBLESHOOTING A9.1 No Message can Transmit and Receive (1) Start the pump in LOCAL mode and check if the event command of Rotation start can be received in the timing at which ROTATION lamp lights. Could be received » check if command from connected computer can be received or not, using another computer, etc. A nonsensical character string was received » Go to A9.2. c. Not receivable » (2) (2) Check the connection of RS-232C cable in reference to A2. Check the polarity of RS-485 interface, because there is the case that polarity is reverse. (3) Check the transmission specification of RS-232C at computer side. A9.2 Sending and Receiving are Done, But Receivable Messages are Invalid (1) Check the transmission rate of the power supply unit and computer. A9.3 Characters Get Disordered from Time to Time, Then Resulting in CHECKSUM Error (1) Remove the cable from equipment as noise source if it runs near it. (2) When the cable in use is not a shield cable, replace it with the latter cable. When shield cable is used, be sure to check that it is connected to the frame gland of the connected computer. Use twisted pair cable when RS-485 is used. (3) When 10 m or longer cable is used, replace it with another cable as short as possible. (4) Make the transmission rate smaller unless there is problem in application program . Power Supply Unit INSTRUCTION MANUAL This page is intentionally left blank. A-28 263-13228 Index Index A ALARM Alarm history Alarm mode 69 14, 15, 49 43, 49 c Control Cable 4, 24 H How to install the unit onto a rack 18 M Menu mode Monitor mode Motor Cable 43, 50, 52. 57 47 4 P power failure 14, 15 Power switch 9 R REMOTE signal 55 remote-control signal 55 Remote-Control Signals 59 Reset Procedure 70 RS-232C 52, 53. 3 RS-485 52. 53, 5 s SEMI F47 16 SEMI S2 16 serial interface 12. 2 u UL 16 263-13228 Power Supply Unit INSTRUCTION MANUAL lndex-1 This page is intentionally left blank. lndex-2 f Power Supply Unit INSTRUCTION MANUAL 263-13228 Excerpt from No. FE8A-Q049F Declaration of Conformity SHIMADZU CORPORATION SEMICONDUCTOR EQUIPMENT DIVISION Address :380-1 ,HORIYAMASHITA,HADANO-CITY, KANAGAWA, 259-1304, JAPAN as the Manufacturer declares in sole responsibility that the following product Product Name Turbo Molecular Pump Model name , P/N Vacuum Pump Power Supply Model name P/N Model name TMP-803LM/LMC/M/MC 262-81453-xx TMP-1003LM/LMC/M/MC 262-81410-xx TMP-1103LMP/LMPC/MP/MPC P/N EI-D1003M 262-78689-xx 262-78492-xx EI-D1103M 262-78690-xx TMP-1303LM/LMC/M/MC 262-81475-xx EI-D1303M 262-78688-xx TMP-2003LM/LMC/M/MC 262-81439-xx EI-D2003M 262-78691-xx TMP-2203LM/LMC/M/MC 262-78453-xx EI-D2203M 262-78692-xx TMP-3203LM/LMC/M/MC 262-78430-xx EI-D3203M 262-78685-xx TMP-3403LM/LMC/M/MC 262-78503-xx EI-D3403M 262-78694-xx TMP-4203LM/LMC/M/MC 262-78512-xx EI-D4203M 262-78696-xx Note: -xx (P/N) means 00 to 99 or blank referred to in this declaration conforms with following directives and standards Machinery directive 98/37/EC amended by 98/79/EC EN292-1:1991, EN292-2:1991+A1:1995, EN1012-2:1996 Low Voltage directive 73/23/EEC amended by 93/68/EEC EN61010-1:1993+A2:1995 EN61010-1:2001 EMC directive 89/336/EEC amended by 91/263/EEC, 92/31/EEC, 93/68/EEC, 93/97/EEC EN61326:1997+A1:1998+A2:2001, class A Note 1) This declaration becomes invalid if technical or operational modifications are introduced without manufacturer's consent. Note 2} This declaration is valid if this product is used alone or in combination with the accessories of this product or other instruments which fulfill with the requirement of mentioned directive. Note3) Importer/Distributor and Authorized Representative in EU is as follows: KRATOS ANALYTICAL LTD. Address : Whartisid, Trafford Wharf Road, Manchester M17 1GP England A. JAPAN..3.AML2Q03. place and date of issue signature ShjnzQ.Jnoue. name Manager of Quality Assurance Dept. Semiconductor Equipment Division .Corporation Position SHIMADZU CORPORATION SEMICONDUCTOR EQUIPMENT DIVISION Address :380-1 ,HORIYAMASHITA,HADANO-CITY, KANAGAWA, 259-1304, JAPAN as the Manufacturer FEM9M-E0122-02 TMP overhaul / repair request form ^^ Please mark the item box. and fill out the blank. s/n( ■ (1) Product (2) Request DPump (TMP- s/n( DController (El- QOvemau. DRepair DO.her (3) Details (4) Alarm code (If status lamp indicates, No is (6) Date for return shipment request ( ^_^_——— (5) Date of failure occurrence ( (8) Date of previous delivery ( (7) Date of TMP operation start ( (9) Parts exchange recommendation If any parts exchange is recommended due to the excess of usage recommendation period. □(a) Please exchange the parts. □(b) Don't exchange unless any deterioration is found in the inspection. In case of (b). even if any failure occurs with the cause of parts for which customers choose continuous usage, it's out of warranty. EspedalyaUotor. it causes the material deterioration which even the fluorescent penetrant test can't detect after long term running. For this reason, periodical exchange is recommended in order to use the rotor safely. Please fill out the following items to make sure of our safety (10) Declaration of contamination Components which have been contaminated by hazardius substrates will not be accepted or served without written evidence of decontamination. - Equipment process DEtch DPVD DCVD D Others ( ) - Materials the equipment has been exposed to ( ) (Eched material, CVD/PVD target, etc) - Gases the equipment has been exposed to DAir, Nitrogen, etc ( ) DInert gas such as helium, etc ( D Corrosive gas ( DVirulent gas ( ) - Is it hazardous to human ? DYes D Reactive/active gas ( D Others ( DNo - Is there color change or adhesion at inlet or outlet flange ? DYes DNo (If yes, please let us perform TMP cleaning at additional charge to keep appropriate performance. - Precaution and procedure for decontamination in case it's necessary at Shimadzu. (11) Gas purge DUsed i seem) DNot used I declare that the TMP being returned doesn't contain any amount of hazardous residues that exceed the permissible exposure limits on the MSDS and that the information provided above is complete and accurate. Date( Company ( Job title ( Name ( Signature ( Phone ( Fax( Markinqs regarding the "Environmental Protection Use Period" and the "Names and Contents of Toxic or SrdlSs Substances or Elements" for "Management Methods for Confrolhng Pollute by Electronic Information Products" (Issued by: Ministry of Information Industry of the People's Republic of China) Model Name Pump Unit: TMP-03 series Power Supply : EI-DxxO3M/MT series Environmental Protection Use Period xxt mm, 'j'M- 1 (fifiHiW The Marking of Environmental Protection Use Period is formulated according to the stipulations in the "Management Methods for Controlling Pollution by Electronic Information Products" and "Marking for Control ot Pollution Caused by Electronic Information Products", and applies to the electronic information producls sold in the People's Republic of China. The number in the middle of the logo means the unit of years for the actual environmental protection use period for this product Within the indicated period from the date of manufacture, the toxic or hazardous substances a elements contained in the electronic information products will not leak or mutate under normal operating conditions so that the use of this electronic information producls will not result in any severe environmental pollution, any bodily injury or any damage to assets. In addition, note that a time limit in this marking is different from a guarantee period for quality and functions oi this product Names and Contents of Toxic or Hazardous Substances or Elements Toxic or Hazardous Substances and Elements Part Name Mercury Cadmium (Hg) (Cd) Pump Unit Power Supply (El-DxxO3M/MT series) O O Cabl O Lead (Pb) Hexavalent Poiybrominated Chromium biphenyte Poiybrominated diphenyl ethers (PBDE) O O (Cr(VI)) O O aim 136^2006 Indicates that this toxic or hazardous substance contained in all of the homogeneous materials used for this part is below the limit Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ/T11363-2006. ig Pollution by ople's Republic . or „««.««- w—«. or Elements" for "Management Methods for Controlli Electronic Information Products" (Issued by: Ministry of Information Industry of the P of China) Model Name Pump Unit: TMP-03 series SHIMADZU CORPORATION SHIMAOZU CORPORATION. Intornatinal Marketing Division 3 Kanda-NishiWcho 1-chomo. Chiyoda-ku. Tokyo 101-8448. Japan Phone:81(3)3219-5641 Fax:81(3)3219-S710 SHIMADZU PRECISION INSTRUMENTS, INC. SEMICONDUCTOR EQUIPMENT USA COMPANY 2340-C Walsh Avenue. Sanla Clara. CA95O51. USA Phono 1(408)566-0960 Fax 1(408)5660961 hnp7/www.shimadzuv3cuumcom/ KRATOS ANALYTICAL LTD. Whartside. Trafford Wharf Road. Manchester M17 1GP U.K. Phono:44(161)888-4400 Fux 44(161)888^1402 E-mail:vacuum@kratos.co.uk SHIMADZU (ASIA PACIFIC) PTE LTD. 16 Science Parti Drive B01-01 The Pasteur Singaporo Science Park. Singaporo 118227. Republic of Singaporo Phone:6S-6778-62S0 Fax:65-6779-2935 SHIMADZU INTERNATIONAL TRADING (SHANGHAI) Co., LTD. 24m Floor. Shanghai XinHualian Building No.755 Huaihai Zhong Lu. Shanghai 200020 Phone 86(21)6472-8442 Fax 86(21)6472-8648 SZ >
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : No Has XFA : No XMP Toolkit : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03 Producer : Adobe PDF Scan Library 2.2 Create Date : 2009:06:03 12:49:14-07:00 Modify Date : 2015:03:30 10:12:26-07:00 Creator Tool : PFU ScanSnap Manager 4.1.12 Metadata Date : 2015:03:30 10:12:26-07:00 Document ID : uuid:6b1932d5-1e73-4df9-9058-618e56c20ce2 Instance ID : uuid:141deaec-9daf-db4c-9782-7221f706a88a Format : application/pdf State : 1 Version : 1.1 Page Count : 124 Creator : PFU ScanSnap Manager 4.1.12 Warning : [Minor] Ignored duplicate Info dictionaryEXIF Metadata provided by EXIF.tools