Fabral Metal Roofing Panels, Dist. By Best Materials® SC106ALU Roof Fastening Details Postframe
User Manual: SC106ALU
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Standard Details for Metal Roofing & Siding Post Frame and Residential Structures www.fabral.com Table of Contents Installation Instructions Paint System & Warranties Steel Panel Profiles Aluminum Panel Profiles Post Frame Estimating & Roof Types Post Frame Building Details Post FrameFlashings/Trim Post Frame Trim Details: 2-3 4 5-6 7 8 9 10 - 13 13 - 30 Box Gable - 13 Endlap & Rain Carrying Table - 14 Eaves - 15-16 Ridges - 16-18 Gables - 18-19 Flying Gable - 20 Endwall - 21 Sidewall & Valley - 22 Gambrel & Transition - 23 Outside Corner - 24 Inside Corner & Base Guard - 25 Door Jambs & Headers - 26-29 Translucent Panels - 29 Window Details - 30 Residential Building Details Residential Load Tables & Profiles Residential Flashings/Trim Residential Trim Details: 31 32 33 34 - 43 Ridges - 34 Eaves - 35 Gable & Endwall - 36 Sidewall & Gambrel - 37 Transition & Pipe Boot - 38 Skylight & Chimney - 39-41 Dormer Details - 42-43 Accessories 44 **Due to Product improvements, changes and other factors, Fabral reserves the right to change or delete information herein without prior notice or obligation to make changes in products previously purchased. Installation Instructions Building Design and Construction In order to ensure the anticipated performance and longevity, protect metal panels from potentially corrosive situations and materials. When treated lumber will be in direct contact with metal panels or flashings please note the following: Galvanized steel is compatible with the CCA (Chromated Copper Arsenate) pressure-treated lumber that was predominantly used before 2004, but not with the older Penta treated lumber or the new ACQ (Alkaline Copper Quartenary), CA (Copper Azole), or CBA (Copper Boron Azole). Stainless steel or other special treated fasteners should be used into these non-compatible pressure treated lumbers. Aluminum must be separated from contact with all treated wood since the soluble copper in the preservative is corrosive to aluminum. Likewise, dissimilar metals also require a protective barrier between them to prevent galvanic corrosion. Request FABRAL Technical Bulletins #803, 106, and 107 for more information on treated lumber and dissimilar metals. Plastic, builders’ felt, bituminous paint, caulking, or gasket material may be used to separate panels from treated wood and dissimilar metals. When using aluminum panels in direct contact with steel, use a separator as described above and fasten with Stainless Steel screws. Fertilizer, lime, acids, feeds, manure, soils, and many other compounds also cause corrosion in metal panels. Contact between metal panels and any potentially corrosive materials should be prevented. Porous insulation materials may absorb and retain moisture, and should not be used in direct contact with metal panels. Use a vapor barrier such as polyethylene plastic or 30-lb felt to prevent moisture from contacting both the insulation and the metal panel. FABRAL’s translucent panels are intended for siding applications only. In all situations, foot traffic should be avoided on translucent panels. Translucent panels used in roofing applications will break down in a short time and cause staining and premature corrosion of the metal panels below. If used on roofs, apply butyl caulking to separate the fiberglass panels from the metal. Translucent panels should be cleaned and sealed regularly, as recommended by the translucent panel manufacturer. Purlins, Girts and Roof Deck The substructure to which the metal panels are fastened must be properly spaced and sufficiently thick to provide a roof or wall system able to meet required design loads. A 2” nominal lumber thickness provides the maximum pullout values for both screws and nails when the fasteners penetrate a minimum of 1” into the wood. Since 1” nominal lumber and solid decking are thinner, they provide somewhat lower pullout values. When using purlins, FABRAL recommends a maximum spacing of 24” on-center (note that 5V requires solid decking). Pullout values decrease if the fasteners protrude completely through the purlins. Kiln-dried softwood is recommended for purlins or decking (pine, fir, hemlock, and spruce). Hardwoods are difficult to fasten into without splitting and contain tannic acids that are corrosive to metal panels. Green (non-kiln-dried) lumber may warp, twist, and shrink as the wood seasons fully, causing waviness in the panels as well as loosening and leaking of the fasteners. Solid decking is highly recommended for all residential applications. When usingsolid decking or sheathing, always use 30-lb felt or underlayment and plan on using closer fastener spacing and larger diameter #14 screws. (Refer to the tables on page 31). On re-roofing projects where the condition of the old decking is in question, or where existing shingles will be left in place, new 2x4 purlins should be fastened through the decking and into the rafters. This will provide a solid framework for attaching the metal panels. For more detailed information on Re-roofing applications, consult FABRAL Technical Bulletin #721, Re-Roofing With Metal. Load tables are available for all FABRAL panels; contact FABRAL for additional information. Roofing Panel sidelaps should face away from wind driven rain. To accomplish this, begin by installing the first sheet square with the eave and gable at the down wind end of the roof, farthest away from the source of prevailing winds. In applications requiring a panel endlap, please refer to the detailed instructions in this booklet. For best results, lap panels as shown and install in the indicated sequence. All endlaps require sealant. When weather-tightness is critical, use sealant tape in all sidelaps. To provide a drip edge, allow an overhang of 1 to 2 inches at the eave. At the gable edge, use a gable or sidewall flashing. This will keep weather out, prevent lifting in high winds, and provide a neat, finished appearance. The trim and roofing sheet should be fastened every 12 to 24 inches along the gable edge. Roof Pitch The metal roofing panels shown in this manual require a minimum slope of 2½” per foot to ensure proper drainage. Refer to the raincarrying table in this booklet for the maximum allowable panel length per slope that will provide adequate drainage. For longer slopes and lower roof pitches, contact FABRAL for other suitable profiles. Bending and Bowing Aluminum roofing and siding sheets are rollformed from hardened, tempered metal for maximum strength. If a sheet must be bent, a gentle 90-degree bend is the maximum recommended. Metal should not be re-bent once it has been formed, nor should it be folded back on itself. When a metal roofing sheet must be installed on a curved roof, screws should be installed at every overlapping rib at the sheet ends to resist the natural tendency of the metal to spring back. The standard fastening pattern is permitted over the rest of the sheet. When installing the metal panels shown in this booklet over a curved arch, the minimum radius of the arch is 18’ for aluminum panels and 24’ for steel panels. Use sealant tape or butyl caulking at all sidelaps and endlaps. Additional care and fasteners must be provided when securing the top and bottom purlins on an arched rafter building to prevent the curved panels from pulling the purlins loose from the rafters. Ring-shank pole barn nails, heavy wood screws, lag screws, or bolts are often used for attaching these purlins. Siding Siding should be installed using the standard fastening and overlap patterns to ensure optimum performance. For strong, neat corners use hemmed corner flashings. Do not run siding sheets all the way to the ground. Instead, provide a protective base of concrete, masonry, treated wood, or similar material and terminate the siding sheets 6” above grade. 2 Installation Instructions If siding sheets are installed horizontally, use sealant tape or butyl caulking at the vertical laps to ensure weather-tight joints. Install panels from the bottom up so that water is directed away from, and not into, the lap joints. Refer to the SMACNA Architectural Sheet Metal Manual for additional information about detailing and installing flashings. Fastening FABRAL can supply either screws or nails for fastening into dimension lumber, with screws offering better pullout values. Always use screws with solid sheathing. Screws for use with steel panels are galvanized and then coated with an organic polymer for optimum corrosion resistance. For best results with aluminum panels, use #300 series stainless steel screws. The FabrOseal® galvanized ring-shank nail, with its premium long-life silicone rubber gasket, assures a lasting seal and is the best nail available for steel panels when screws are not desired. The correct way to fasten steel panels with nails is to drive the nail through the top of the rib so the washer is compressed securely against the metal. Nail placement must be in the ribs for roofing applications to minimize the potential for roof leaks. Over-driving the nail can split the washer and dimple the metal, causing leaks. Always work safely when installing metal products and use extreme caution on the roof at all times. Wear gloves and safety glasses to reduce the risk of injury, and use hearing protection when operating power tools. Always be sure that ladders are safely positioned and properly secured. Safety harnesses or other special equipment may be required; be sure to Consult OSHA guidelines for compliance with all safety requirements. Do Not walk on panels until all the fasteners are installed. Metal roofing panels are slippery when wet, dusty, frosty, or oily -- Do Not attempt to walk on a metal roof under these conditions. Wear softsoled shoes to improve traction and to minimize damage to the paint finish. Always be aware of your position on the roof relative to any roof openings, roof edges, co-workers, and penetrations. Installing metal panels or flashings on a windy day can be dangerous and should be avoided if possible. Correct Under-Driven Over-Driven Wood screws with combination metal and neoprene washers should be installed in the flat area of the panel adjacent to the ribs, and tightened such that the washer is compressed as illustrated above. This will ensure a lasting, leak-proof seal. Remove any metal filings created by the drilling action of the screws to avoid rust staining on the panel surface. Refer to the fastening schedules in this booklet for the correct fastener locations. Flashing and Trim Always begin flashing installation from the bottom and work up, so that upper flashings are lapped on top of lower flashings. This will prevent moisture from leaking under the flashings and into the structure. Endlap flashings a minimum of 6” and seal the lap joints with sealant. Extend flashings 4-6” beyond the building, cut along the bend lines, apply sealant, and fold the side flaps in and the top flaps down to cap off the ends. Secure with pop-rivets or stitch screws. Some roof conditions, such as valleys, may require a longer endlap and/or a larger flashing to properly drain moisture from the roof. Factors that influence flashing size, shape, and endlap requirements include roof pitch, roof geometry, slope length, and climatic factors (such as heavy snowfall or rainfall). Whenever possible, begin trim installation at the downwind end of the roof, farthest away from the source of prevailing winds, to allow flashing laps to face away from wind-driven rain. Refer to the details in this book for the proper location of fasteners and sealants. The flashings and trims shown in this book are standard parts. Custom trims are available to meet your specific design needs. If you need a special trim, please furnish a drawing of the desired shape, including dimensions and angles, to your Fabral dealer to obtain pricing and availability. Safety Cutting Aluminum Panels To make a cut parallel to the ribs, score the panel deeply with a sharp utility knife and bend back-and-forth along the score, breaking the metal off cleanly. For cuts across the ribs, use straight-cut snips, electric or pneumatic shears, a portable profile shear, or an electric nibbler. Some installers prefer using a circular saw with a metal cutting blade (a fine-tooth hardwood blade, or a standard combination blade reversed in the saw works also). Light oil or soap on the blade will make cutting easier. Cutting and Drilling Steel Panels Steel panels may be cut with metal snips, electric or pneumatic shears, a portable profile shear, or an electric nibbler. Some installers prefer using a circular saw to cut metal panels. Do Not use self-consuming abrasive blades because of the following: 1. Abrasive blades burn the paint and galvanizing at the cut edge, leaving edges that are jagged and unsightly and rust more quickly 2. Abrasive blades produce hot metal filings that embed in the paint and cause rust marks on the face of the panel 3. All saw cut panels must be turned face down and cut in a location down-wind and well away from the building and other panels to avoid embedment of metal filings on other panels 4. All saw cut panels must be thoroughly wiped to ensure the removal of all metal filings. If saw cutting cannot be avoided, select a carbide-tipped blade specially designed for cutting light-gage ferrous metal panels. These blades are now available at many home centers and lumber yards. Pre-drilling wall panels gives uniform alignment of screw rows. Be sure to remove drill filings once panels are installed to avoid rust marks from the filings. Building Maintenance A metal roof should be inspected annually and cleaned as necessary to maintain its beauty and performance. Any debris or residue, including leaves, twigs, and dust should be cleaned off promptly to prevent moisture entrapment against the metal, which may lead to finish deterioration or premature corrosion. Flashings may need to be re-sealed periodically in order to maintain optimum weathertightness. 3 Paint System & Warranties Enduracote™ is a paint system that takes performance to the next level. Based on cutting edge resin technology, this system offers unbeatable durability and superior long-term performance against the elements. The Enduracote™ Warranty • • • Lifetime film integrity for walls & roofs 30-year against fade & chalk 10-year edge rust against acid rain For profiles: Grand Rib 3®, Alu-Tuff II, 5V Crimp, ProClad, StrongClad, Mighti-Rib® Top TOP Coat COAT Primer CoatCOAT PRIMER Sealer Coat SEALER COAT Zinc Pre-Treatment ZINC PRE-TREATMENT Protective Metallic Barrier GALVANIZED BARE Steel STEEL Bare The Enduracote™ PLUS Warranty • • • • Lifetime film integrity for walls & roofs 30-year against fade & chalk 15-year edge rust against acid rain 25-year non-perforation against acid rain for walls; 20-years for roofs Backer Coat BACKER COAT PRIMER Coat COAT Primer SEALER Coat COAT Sealer Zinc ZINC Pre-Treatment PRE-TREATMENT Protective Metallic Barrier GALVANIZED For profiles: Grand Rib 3® PLUS, Alu-Tuff, 1 1//2” SSR, Climaguard™ Example of the Grand Rib 3® layer system GRANDRIB 3® , ALU-TUFF II, 5V, PRIME RIB, STRONGCLADTM 26 GAGE MIGHTI-RIB & ULTRA-RIB PANELS LIMITED LIFETIME ENDURACOTETM PAINT WARRANTY PERFORMANCE GUARANTEE Fabral, a Euramax Company, Lancaster, PA, hereinafter referred to as "Fabral" or "Seller," guarantees that within the continental United States normal outdoor atmospheric conditions (which term excludes corrosive or aggressive atmospheres including, but not limited to those contaminated TM with chemical fumes or salt spray) will not cause the exterior side paint on the ENDURACOTE galvanized steel roofing and siding panels sold to you under this guarantee to: Example Warranty Form Other Warranties 1. Crack, check, or peel for the lifetime of the building for sidewall panels and roofing panels. NOTE: A crack is a break in the coating sufficiently deep that the underlying surface is visible. Checking refers to shallow breaks in the coating which do not expose the underlying surface. Peeling occurs when the coating actually comes off the metal in pieces. Slight crazing or cracking may occur on roll formed edges or break bends at the time of forming and should be considered as standard and shall not constitute a basis for complaint under this warranty. However, the film will not lose adhesion to the substrate when cellophane tape applied at the bend is removed. 2. Chalk in excess of a numerical rating of eight (8) for vertical siding panels or a numerical rating of six (6) for roofing and non-vertical siding panels for a period of thirty (30) years when measured in accordance with the standard procedure specified in ASTM D-4214 (latest). NOTE: Chalk refers to the formation of loose, removable powder evolved from the coating itself upon breakdown of its resin or binder. The test merely utilizes dark or light colored felt rubbed against the surface to pick up a measurable amount of the chalk which is then compared to a standard. On a scale of 10 (best) to 0 (worst), a rating of eight is considered a moderate amount of chalk, while a rating of two would represent extreme chalk. 3. Fade or change in color in excess of five (5) units of color difference (Hunter ¨E units) for vertical siding panels or in excess of seven (7) units of color difference (Hunter ¨E units) for roofing and non-vertical siding panels for a period of thirty (30) years when measured in accordance with the standard procedure specified in ASTM D-2244 (latest) paragraph 4.3, on a washed test area. NOTE: Most coated surfaces, when exposed to the sun, will fade to some degree over a period of time. Five Hunter ¨E units is a noticeable, but not usually objectionable, degree of color change. Colors may also darken or change hue rather than fade, particularly on exposure in polluted environments. The Hunter ¨E units are intended to apply to color change in either direction in comparison with the original or unexposed color. It is understood that fading or color change may not be in uniform if the surfaces are not equally exposed to the sun and elements. For purposes of determining whether an exposed coated panel meets the standards set forth in above paragraph, all chalk, dirt and other film deposits on the area of the panel to be tested for color must be removed by washing prior to evaluation. To wash test area, use a pad of 28/24 mesh cheesecloth and distilled water with mild soap or detergent cleaner. Wet the cheesecloth thoroughly with the solution and rub it, using moderate hand pressure, over an area of panel approximately 4" x 4". Care must be taken to avoid any scratching, burnishing or other physical alteration of the coating surface. After washing as described above, flush off the test area with distilled water and allow to air dry in a vertical position. • • Polyester Paint Warranty 25-year limited film integrity 10-year against fade & chalk For profiles: MP Panel, Shelterguard®, 5-Rib TM 4. Exhibit accumulations of red rust caused by acid rain on non-vertical installations of Enduracote painted panels for a period of ten (10) years quantities that result in discoloration clearly visible in casual observation, except that this provision shall not apply to any accumulation of red rust which occurs within one-half inch of any portion of the coated surface which is cut or penetrated at any time after application of the pretreatment and paint system to the substrate. TERMS AND CONDITIONS 1. DURATION OF WARRANTY The paint coating of Fabral roofing and siding panels is guaranteed to perform in the manner described above for the lifetime of the structure for crack, check, or peel, or 30 years for chalk and fade, or 10 years for red rust, from the date such panels are installed by Buyer, provided installation occurs within six months from the date of application of coating by Seller's coating facility. In no event shall the guarantee extend beyond 30 years and 6 months for chalk and fade, or 10 years and 6 months for red rust, from the date of application of coating by Seller's coating facility. • 2. CONSTRUCTION CONDITIONS NO EXPRESS WARRANTY AND NO IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE shall apply: (a) to roofing having a pitch of less than 2 ½:12 for Grandrib 3 ®, Alu-Tuff II, or Prime Rib panels, 1:12 for Mighti-Rib or Ultra-Rib panels. (b) to roofing or siding panels applied without protection over lumber which has been treated with preservatives or fire resistant salts, regardless whether such treatments are occasioned knowingly or without the knowledge of the buyer, the owner, or any other party. This exclusion includes, but is not limited to, lumber which has been treated with ACQ (Alkaline Copper Quartenary), CA (Copper Azole), CBA (Copper Boron Azole), pentachlorophenol, CCA (Chromated Copper Arsenate) salts, creosote, fluor chrome arsenate phenol, or any similar treatment for fire and rot resistance. Protection of lumber as provided for in this exclusion shall be defined as any barrier which prevents the transfer of moisture and salts between the treated lumber and Fabral's roofing and siding material including 4 mil polyethylene, York Wrap or equivalent durable vapor barrier or solid (non-porous) insulation. No other protective barrier shall be acceptable under this provision without the express written approval of Fabral. (c) failure to properly insulate the products between any dissimilar metals, contact with the ground, animal wastes, decaying materials or wet absorptive materials. (d) abnormally corrosive atmospheric conditions. This exclusion includes, but is not limited to, contamination from external sources such as manufactured chemicals and salt spray, and internal contamination created by improper ventilation (design or operational defects) or improper housekeeping, as defined by current Midwest Plan Service publications. • Aluminum-Zinc Alloy Warranty 20-year limited non-perforation For Bare Galvalume® Products Aluminum Product Guarantee 30-year corrosion guarantee F-104 The Energy Star® Program The Energy Star Program promotes highly reflective roof systems that reflect solar energy. These roof systems allow buildings to stay cooler and, in turn, use less electricity for air conditioning; less electricity means a reduction in power generation and a reduction of pollutants discharged at power plants. Fabral has attained Energy Star approval for many of its Enduracote™ system colors. Ask for Technical Bulletin #724 titled “Energy Star Approval”, for program details and a list of approved Enduracote™ colors. Please contact your Fabral representative for more information about Fabral warranties and paint systems. 4 Steel Panel Profiles Grandrib 3 29 Gauge steel, Plain, and Painted Galvanized MP Panel 9" 37 3/4" FORMED WIDTH 36" COVERAGE 3/4" 9" 37 3/4" FORMED WIDTH 36" COVERAGE CORRECT SIDELAP FOR ALU-TUFF, GRANDRIB 3, AND MULTI-PURPOSE STEEL PANELS. 3/4" Alu-Tuff BUTYL SEALANT LOCATION (OPTIONAL FIELD APPLIED) 3/4" 9" PURLIN BEARING LEG SCREW PATTERNS 37 3/4" FORMED WIDTH 36" COVERAGE NAIL PATTERNS Intermediate Roof Purlins and All Siding All Supports Eaves and Endlaps - Roof Purlins Fastener Usage: 80 screws per square or 1 pound of nails per square 5V Crimp NAIL PATTERN USE ON SOLID DECKING ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SCREW PATTERN 1/2" 11 1/2" 26" FORMED WIDTH 24" COVERAGE ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS 1 1/4" Corrugated NAIL PATTERN ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS SCREW PATTERN 1/4" 1 1/4" ROOFING - EAVES, RIDGES, AND ENDLAPS 26" OVERALL 24" COVERAGE ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS *Not all profiles are available in all areas. Please contact Fabral for availabilty. 5 Steel Panel Profiles NAIL PATTERN 2 1/2" Corrugated ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS SCREW PATTERN 1/2" 2.667" ROOFING - EAVES, RIDGES, AND ENDLAPS 26" OVERALL 24" COVERAGE (SIDING) 21 1/2" COVERAGE (ROOFING) ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS Proclad XPRT 936 Sidelap Detail SCREW PATTERNS Intermediate Roof Purlins and All Siding Eaves and Endlaps - Roof Purlins 38 3/8" FORMED WIDTH 36" COVERAGE 5/8" *Not all profiles are available in all areas. Please contact Fabral for availabilty. Other Steel Profiles Available 1 1/2” SSR 16" Coverage 24 Gauge Standing Seam Roofing Mighti-Rib® 26 Gauge Roofing & Siding 1 1/2" 39" Formed Width 36" Coverage 4 3/8" 3 1/4" 4 3/8" 12" 1 3/16" Climaguard™ 26 Gauge Roofing 12" or 16" Coverage 5 3/8" 7/8" Factory Applied Sealant 1" Formed Width 424 36" Coverage Grandbeam® 26 Gauge Roofing & Siding 9" 1 2" 7" 8 134° 100° 9" 416 4" 13 8" 134° *The panels above are available at certain locations and have their own particular details, flashings, and accessories. Please contact Fabral for more information. 6 Aluminum Panel Profiles Grandrib 3 Alu-Tuff ROOFING - EAVES, RIDGES, AND ENDLAPS 3/4" 9" 37 3/4" FORMED WIDTH 36" COVERAGE 3/4" 9" 37 3/4" FORMED WIDTH 36" COVERAGE ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS Strongrib .0155 and .018 Aluminum, Plain, and Painted White SCREW PATTERN Correct Strongrib Sidelap 3" 4 9" 37 3/4" FORMED WIDTH 36" COVERAGE 2 1/2" BUTYL SEALANT LOCATION (OPTIONAL FIELD APPLIED) PURLIN BEARING LEG INTERMEDIATE ROOF PURLINS AND ALL SIDING EAVE AND ENDLAPS - ROOF PURLINS Fabrib ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS 2.667" 9 16" 3 " FORMED WIDTH 51 16 48" COVERAGE AluTwin ROOFING - EAVES, RIDGES, AND ENDLAPS ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS 7 16" 8" 5041" FORMED WIDTH 48" COVERAGE 2 1/2" Corrugated ROOFING - EAVES, RIDGES, AND ENDLAPS 1 2" 2.667" 51 41" OVERALL ROOFING - INTERMEDIATE SUPPORTS SIDING - ALL SUPPORTS 48" COVERAGE (SIDING) 48" COVERAGE (ROOFING) *Not all profiles are available in all areas. Please contact Fabral for availabilty. 7 Post Frame Estimating & Roof Types Estimating Metal Roofing, Siding & Flashings Panel lengths are to be determined by the truss top chord or actual field measurements. Remember to add for overhangs at the eaves; subtract for a gap at the ridge. Siding should be kept up away from the ground with a skirt board. Number of Panels The coverage of the panel being used will determine the number of panels at a length (i.e.: 3’ coverage panel on a 30 ft. long building would require 10 panels on each side of the ridge or 20 panels at the particular length.) Gambrel Roof Horizontal Measurment to a Roof Divide the building width in half, then multiply by the slope factor (i.e.: 40’ wide building with 4/12 slope. 40 divided by 2 equals 20’ times 1.054 equals 21’-1” in slope dimension.) Allow for 1/2” to 1” gap at peak and 1” to 2” eave overhang. Roof Pitch 3/12 4/12 5/12 6/12 8/12 10/12 12/12 Slope Factor 1.031 1.054 1.083 1.120 1.202 1.302 1.414 Transition Roof Flashing Conditions Roof - Eave, Ridge, Gable, Sidewall, Endwall, Valley, Hip, Transition, Gambrel, Soffits Siding - Base Perimeter, Corners, Inside Corners, Man Doors, Windows, Sliding Doors, Overhead Doors Please contact Fabral’s Engineering Department for all your estimating & specification needs. Hip Roof 1-800-916-1413 1-800-322-1030 Fax 8 Zee Base Guard 9 Drip Cap J-Channel/Doors/Windows Gable/Rake Endwall Ridge/Peak Inside Corner Sidewall Sliding Door Track Covers Outside Corner Eave Post Frame Building Details Standard Post Frame Flashing/Trims All flashing is 10’ 6” in length & available in steel & aluminum, unless otherwise noted. Please contact Fabral for specifics on the trim available in your area. 5 9/16" 11/16" 4 3/8" 6 25/32" 8 7/8" 1" AJ6 Jamb Trim (for 2x wood) AG1 Gable/Rake 1 1/16" 1 1/2" AR3 Ridge Cap 1 5/8" Aluminum 10' Steel 10' Standard 14' in select colors 13/16" 4 5/8" 5 1/2" 5 1/2" 3" RR1 Universal Ridge/Hip Flash AR3 w/ VersaVent RX-10 Ridge Cap Steel Only Customer to specify roof pitch Grandrib 3 & Alutuff net free area = 10.66 sq. in. per lineal feet of ridge (5.33 per side) 13/16" AE1 Eave Flash 3" 6" 4" 4" 24" CP1 Monoslope Ridge SunSky Ridge Ridge Cap RJ9 F-J Trim 1/2" Steel Only Customer to specify roof pitch 1 3/4" 7/8" 2 7/8" CE1 Denver Eave 7/8" 7 8" 1 1/4" 1/2" Steel Only Customer to specify roof pitch Clear Only 2 1/2" 7/8" 2 3/16" 7/8" 6 15/16" 7 8 7/8" PJFB One Piece Door Trim AH4 10'-6" Length Face-Mount Track Cover for Cannonball Track with 1" Track 3/4" Plank Matches Cannonball Trim #646224 1 5/16" 10 Standard Post Frame Flashing/Trims 10 1/8" 7 1/4" 6 1/4" Soff Vent A Vented Aluminum Soffit Notched Net free area = 12.96 sq. in. per lineal ft. of soffit RV1 Valley Flash AGRN4 For Grandrib 3 4041" Length Notched Gambrel Flash 16" Customer to specify roof pitch AB3 Soffit Box 1" 7" Net free area - 22.9 sq. in. per lineal ft. of soffit (Vented available in white steel only) 9 3/16" 5" 5 1/2" AT1 Transition Flash RV2 W-Valley Flash 1/2" Typical for 8/12 to 4/12 11 1/4" Steel Only Customer to specify roof pitch (otherwise specify pitches) 2 1/2" Steel Only AB4 Soffit Box 4" 5 1/2" Net free area = 22.9 sq. in. per lineal ft. of soffit (Vented available in white steel only) AB1 Soffit Box 5" ASW1 Sidewall/Endwall Flash 7 1/4" 7 1/2" 7 1/4" 1/2" AEWN4 For Grandrib 3 40 1/4" Length Notched Endwall Flash 2 1/2" 7 1/2" 7" AB2 Soffit Box 6 1/4" Notched 2 1/2" 11 1/4" 7 1/4" 2 1/2" 5" AT1 Transition Flash 1/2" Typical for 8/12 to 4/12 (otherwise specify pitches) Steel Only 11 Standard Post Frame Flashing/Trims 4 3/8" AL2 = 3 1/2" AL3 = 5 1/2" AL4 = 7 1/4" AL5 = 9 1/4" 13/16" 1 1/16" 4 3/8" 3/4" 1 5/8" 13/16" 1 5/8" 1 1/2" AC1 Corner Aluminum 10' 14'-6" in select colors 7/8" AZ2 Zee AL2,3,4,5 Angle Flashing 2 3/4" 1 5/8" 1" 7/8" 1 1/16" 1 1/2" 3/4" 1 1/2" 1 5/8" AJ4 Jamb Trim ABG1 Base Guard AC2 Inside Corner Steel Only (For 2x wood) 1 1/2" 1 1/2" 3 11/16" 2 1/4" 9/16" AC3 Corner AL6 Angle Flashing 13/16" Available in Lancaster service area only 1" 1 1/2" 2 5/16" 4 1/8" AL7 Angle Flashing 1 3/4" 1 3/8" 1 5/8" AJ3 J-Channel For Grandrib 3, Strongrib and all other Agri panels 3 3/8" 2 3/8" 6 15/16" AH5 10'-6" Length Face-Mount Track Cover for Cannonball Track with 3/4" 2" Track Plank (Replaces STC-503) Matches Cannonball Trim #646225 AJ2 Jamb Trim 2 5/16" 1 5/16" AH3 10'-6" Lengths Fits National 5100, 5103 and 5105 box rail. Matches National trim #5120 (Replaces STC-504) 7 1/4" Steel Only 1 1/16" 1/2" 13/16" 3 5/8" 12 Standard Post Frame Flashing/Trims 4 1/4" 13/16" 1" 1 1/16" 7/8" 3 5/8" 1 5/8" 1 1/2" 1/2" 6" AC4 Corner 3/4" 3 5/8" AD1 Drip Cap Steel Only AJ5 Jamb Trim Steel Only (For 4x wood) 1 3/4" 7/8" 1 13/16" 1 3/8" 1 1/2" 6 15/16" AH4 10'-6" Length Face-Mount Track Cover for Cannonball Track with 1" Track 3/4" Plank Matches Cannonball Trim #646224 1 7/16" 2 3/8" 1 5/16" AH2 10'-6" Length Fits National 5110 & 59 bo rail. Matches National trim #5122 4" 2 9/32" 1/2" AH6 10'-6" Length Fits National Top-Mount #5433 Rail with #5436 Bracket or National Top-Mount #5460 Rail with attached bracket. Matches National Trim #5455 4" 1/2" Post Frame Flashing Details BOX GABLE 2" LONG FASTENER @ 24" C/C MAX FLASH AG-1 ROOFING SEALANT TAPE SEALANT TAPE ROOF PURLIN END RAFTER 1"x6" FASCIA SEALANT TAPE TOP & BOTTOM OF CLOSURE OUTSIDE CLOSURE (OPTIONAL) FASTENER 24" C/C MAX FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. FLASH AB-1, AB-2, AB-3, OR AB-4 7 41" OR 11 41" SIDING 13 Post Frame Flashing Details ENDLAP 1. Apply 3/32” x 1/2” butyl endlap sealant on bottom panel just below centerline of purlin (see endlap diagram for location) on panel #1. 2. Apply sidelap sealant on panel #1 and connect to endlap sealant. 3. Place panel #2 so it overlaps panel #1, 12” as shown. Install screws per endlap fastening pattern. 4. Apply sidelap sealant on panel #2 to connect to sidelap sealant of panel #1. 5. Place panel #3 over sidelap of #1 and #2. 6. Apply endlap sealant on panel #3. 7. Apply sidelap sealant on panel #3 and connect with endlap sealant. 8. Place panel #4 over endlap of panel #3. Install screws per endlap pattern. PR 9. Repeat sequence for entire roof. EV ROOF PANEL STEP #1 DOWN SLOPE 6 1/2" 2" OVERLAPPING FROM PURLIN EDGE 3 1/2" 10" To Sealant STEP #2 FASTENERS @ ENDLAP PATTERN ROOF PANEL DOWN SLOPE 6 1/2" 2" OVERLAPPING FROM PURLIN EDGE PURLIN 3 1/2" 12" Total Lap AIL ING ENDLAP TAPE ALIGN WITH PURLIN EDGE INSTALLATION SEQUENCE FOR STRONGRIB, GRANDRIB 3, 5V CRIMP, ALU-TWIN CONTINUOUS BEAD OF 3/32" x 1/2" BUTYL SEALANT TAPE WI ND 4 ENDLAP TAPE THIS EDGE 2 SIDELAP TAPE THIS EDGE 5 5 SIDELAP TAPE THIS EDGE 3 3 4 1 2 1 EAVE OVERHANG 1" TO 2" SKIRT BOARD OF TREATED LUMBER OR FOUNDATION OF BLOCK 12" TO 18" FROM GROUND LEVEL ST "L" AR T (IN F WHEN INSTALLING 2 1/2" OR 1 1/4" CORRUGATED ROOFING USE INSTALLATION SEQUENCE AS SHOWN T) EE EN D ALLOWABLE PANEL LENGTHS (ft.) ALONG THE SLOPE FOR 4" RAINFALL PER HOUR Panel Name Roof Slope 3:12 3 1/2:12 4:12 5:12 6:12 58 61 64 67 73 78 2 1/2:12 58 61 64 67 73 78 2 1/2:12 39 41 43 45 49 53 5V 2 1/2:12 43 45 47 49 54 58 2 1/2" Corrugated 2 1/2:12 28 29 31 32 35 38 1 1/4" Corrugated 2 1/2:12 16 16 17 18 20 21 Alutwin 2 1/2:12 37 39 41 43 46 50 Fabrib 2 1/2:12 32 34 36 38 41 44 Minimum Slope 2 1/2:12 Alu-Tuff 2 1/2:12 Grandrib 3 Prime Rib Notes For Rain-Carrying Tables 1. All values based on a 1-hour duration storm of 4"/hr. intensity. 2. Values represent the point at which the panel ribs will flood. 3. Size and frequency of penetrations can greatly reduce the amount of water removed from a rooof. 4. All panel endlaps must be caulked. 5. When weather-tightness is crtical, use sealant tape in all sidelaps. 14 Post Frame Flashing Details EAVE INSIDE CLOSURE ROOF PANEL FASTENER PER STANDARD EAVE PATTERN SEALANT TAPE TOP & BOTTOM OF CLOSURE 458" 3" ROOF PURLIN FLASH CE-1 AE-1 Eave Flash SEALANT TAPE TOP & BOTTOM OF CLOSURE FAS TE NE R @ E VE R Y R IB OR 12" C /C MAX. OUTSIDE CLOSURE (OPTIONAL) 13 16" SIDING ROOF TRUSS 3" POST FASTENER 221" CE-1 Denver Eave TOP PLATE 1 2" BOX EAVE 521" ROOF PANEL SEALANT TAPE TOP & BOTTOM OF CLOSURE MODIFIED AL-2 7 41" FASTENER @ 24" C/C MAX. EAVE PURLIN 7 41" ROOF TRUSS SIDING POST TOP PLATE AB-4 Soffit Box 11 41" 221" 7 41" OR 11 41" 11 41" 721" FASTENER OUTSIDE CLOSURE (OPTIONAL) AB-3 Soffit Box (Vented Available in White steel only) 221" 521" FASCIA BOARD SEALANT TAPE FLASH AB-1, AB-2, AB-3, OR AB-4 AS REQUIRED 221" 721" AB-2 Soffit Box INSIDE CLOSURE 5 21" OR 7 21" AB-1 Soffit Box 221" FASTENER PER STANDARD EAVE PATTERN PROVIDES 8" OR 12" OVERHANG WITH GRANDRIB 3, ALU-TUFF, OR STRONGRIB SIDING 15 Post Frame Flashing Details VENTED EAVE INSIDE CLOSURE WITH SEALANT TAPE TOP & BOTTOM FABRAL METAL ROOF PANEL FASTENER PER STANDARD EAVE PATTERN EAVE TRIM FASCIA BOARD TRUSS OR RAFTER FASCIA L-TRIM, AL-3, 4, OR 5 FABRAL ALUMINUM SOFFIT F/J TRIM FABRAL METAL SIDING PANEL 16" COVERAGE RIDGE/PEAK - NON VENTED 2" LONG FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. AR-3, RIDGE FLASHING ROOF PANEL SEALANT TAPE TOP & BOTTOM OF CLOSURE PURLIN OUTSIDE CLOSURE (ON HIP ROOFS, USE 1"X1"X19'-8" SEALER STRIP & RR-1 FLAHING) GAP AS REQUIRED If closures are omitted, Fabral suggests using screen wire between panels and ridge gap area to keep insects and birds out of attic area. Closures and sealant are recommended for optimum weather resistance. 16 Post Frame Flashing Details VENTED RIDGE AR-3, RR-1 RIDGE FLASH 2" LONG FASTENER @ EVERY MAIN RIB ROOF PANEL VERSAVENT RX-10 GAP AS REQUIRED PURLIN VersaVent RX-10 Factory Applied To Ridge Cap Vent Material and Ridge Cap Install As A Unit ALTERNATE VENTED RIDGE Fabral RR-1 Ridge Flash with CoraVent (shown). The RR-1 can be modified to fit many other solid, plastic vents. Other solid, plastic vents (ie..Ridge Master,...) are available from local lumberyards or dealers. The metal ridge flashing may have to be customized to fit the particular vent. Mesh vents or fiber-type vents are not recommended because a metal ridge can not be fastened securely. They are not rigid enough to give good support or appearance to the metal flash. Coravent is available from Fabral. OPTIONAL J-CHANNEL FOR SUPPORT RR-1 RIDGE FLASH 2 21" FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. OUTSIDE CLOSURE WITH BUTYL SEALANT TOP & BOTTOM METAL ROOF PANEL 2" TO 4" OR AS REQUIRED BY VENT MANUFACTURER PANEL FASTENER PER STANDARD PATTERN 17 Post Frame Flashing Details ALTERNATE VENTED RIDGE AR-3, RR-1 RIDGE FLASH 2" LONG FASTENER @ EVERY MAIN RIB ROOF PANEL PROFILE VENT GAP AS REQUIRED PURLIN Profile Vent is pre-notched and self adhesive. Fabral stocks Profile Vent for Grandrib 3, Alu-Tuff, and 5v Crimp. GABLE - STRONGRIB, GRANDRIB 3 FLASH AG-1 2" FASTENER @ 24" C/C MAX. ROOFING OPTIONAL SEALANT TAPE TOP & BOTTOM OF CLOSURE SEALANT TAPE FASTENER @ 24" C/C MAX PURLIN END RAFTER OUTSIDE CLOSURE (OPTIONAL) SIDING 18 Post Frame Flashing Details GABLE - FABRIB FASTENER @ 24" C/C MAX FLASH AG-4 ROOFING OPTIONAL SEALANT TAPE TOP & BOTTOM OF CLOSURE SEALANT TAPE PURLIN FASTENER @ 24" C/C MAX END RAFTER OUTSIDE CLOSURE (OPTIONAL) SIDING GABLE - GRANDRIB 3 , STRONGRIB FLASH AC-1 OR AC-4 OPTIONAL SEALANT TAPE TOP & BOTTOM OF CLOSURE FASTENER @ 24" C/C MAX FASTENER @ 24" C/C MAX SEALANT TAPE ROOFING PURLIN END RAFTER OUTSIDE CLOSURE (OPTIONAL) SIDING 19 Post Frame Flashing Details FLYING GABLE DETAIL ROOF FELT FASTENER SEALER STRIP (ASPHALT IMPREGNATED) BUTYL SEALANT TOP AND BOTTOM OF SEALER STRIP CE1 FASCIA BOARD 20 Post Frame Flashing Details ENDWALL SIDING INSIDE CLOSURE FASTENER PER STANDARD EAVE PATTERN GIRT 2" FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. 1" FLASH ASW-1 ROOF PANEL SEALANT TAPE TOP & BOTTOM OF CLOSURE OUTSIDE CLOSURE PURLIN ENDWALL - NOTCHED SIDING INSIDE CLOSURE FASTENER PER STANDARD EAVE PATTERN 2" FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. GIRT 1" NOTCHED FLASH AEW-N4 OR AEW-N5 ROOF PANEL OUTSIDE CLOSURE SEALANT TAPE TOP & BOTTOM OF CLOSURE PURLIN 21 Post Frame Flashing Details SIDEWALL SEALER STRIP WITH BUTYL SEALANT TAPE SIDING FASTENER PER STANDARD EAVE PATTERN GIRT SPACE AS REQUIRED FLASH ASW-1 FIELD BEND AS REQUIRED SEALANT TAPE PURLIN 2" FASTENER @ 24" C/C MAX. SLOPING RAFTER VALLEY BUYTL SEALANT TOP & BOTTOM OF SEALER STRIP CUT PANEL AS NECESSARY METAL ROOF PANEL SCREWS EACH SIDE OF MAIN RIB (EAVE/ENDLAP PATTERN) LARGER VALLEYS MAY BE REQUIRED FOR LONG PANEL RUNS OR HEAVY SNOW AREAS. 6" MINIMUM SEALER STRIP, 1"x1"x19'-8" BLOCK CLOSURE FILLS RIB VOIDS RV-2 SHOWN ROOF FELT AND ICE & WATER SHIELD ROOF STRUCTURE SOLID 2x'S OR PLYWOOD NOTE: VALLEY FLASH MUST HAVE SOLID SUPPORT. FOR ADDITIONAL INFORMATION ON THE VALLEY DETAIL REFER TO PAGES 42 AND 43 OF THIS BOOK. 22 Post Frame Flashing Details GAMBREL INSIDE CLOSURE BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE FLASH AT-2 OR AGR-N4 (GRANDRIB 3) 2" FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE ROOF PANEL FASTENER PER STANDARD EAVE PATTERN OUTSIDE CLOSURE 3/12 15/12 NOTE: Specify both roof pitches for AT-2 flash. AGRN-4 for Grandrib 3 and AGRN-5 for Strongrib are for 3/12 to 15/12 Gambrel's TRANSITION BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE INSIDE CLOSURE FLASH AT-1 2" LONG FASTENER @ EVERY MAIN RIB OR 12" C.C MAX. BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE ROOF PANEL FASTENER PER STANDARD EAVE PATTERN OUTSIDE CLOSURE 9/12 3/12 NOTE: Specify both roof pitches when ordering AT-1. Standard is 9/12 to 3/12. 23 Post Frame Flashing Details OUTSIDE CORNER POST SEALANT TAPE GIRT SIDING FLASH AC-3 * 2" FASTENER THROUGH PANEL RIB @ 24" C/C MAX. * Available in Lancaster service area only. OUTSIDE CORNER POST SEALANT TAPE WALL GIRT FLASH AC-1 OR AC-4 SIDING FASTENER @ 24" C/C MAX. 24 Post Frame Flashing Details INSIDE CORNER GIRT FASTENER @ 24" C/C MAX. FLASH AC-2 POST SEALANT TAPE BASE GUARD BARRIER BETWEEN METAL AND ACQ TREATED LUMBER SIDING PANEL INSIDE CLOSURE (OPTIONAL) TREATED BASE PLANK FASTENER PER STANDARD SIDING PATTERN FLOOR 4" 6" MIN. FLASH ABG-1 G R ADE 25 Post Frame Flashing Details DOOR JAMBS DOOR JAMB DOOR FASTENER GIRT DOOR STOP SIDING FLASH PJFB DOOR JAMB DOOR FASTENER GIRT DOOR STOP FLASH AL-2, AL-3, AL-4, AL-5, OR AL-7 DEPENDING ON WIDTH OF JAMB SEALANT SIDING FLASH AJ-3 FIELD BEND OR CUT THIS AREA IF NECESSARY DOOR SEALANT TAPE GIRT 1x3 DOOR STOP SIDING FASTENER 3 4" FLASH AJ-2 26 Post Frame Flashing Details OVERHEAD DOOR JAMBS DOOR DOOR JAMB POST GIRT 1 x 3 GUIDE FLASH AL-5 OR AL-7 FASTENER SEALANT TAPE FLASH AJ-4 SIDING FASTENER DOOR OPENING FIELD BEND OR CUT THIS AREA IF NECESSARY DOOR JAMB DOOR 1 x 3 GUIDE GIRT DOOR JAMB DOOR 1 x 3 GUIDE GIRT SIDING FASTENER FLASH AL-3, AL-4, AL-5 OR AL-7 FLASH PJFB 1 PIECE DOOR TRIM SEALANT SIDING FASTENER FLASH AJ-3 DOOR DOOR JAMB POST 1 x 3 GUIDE GIRT SIDING FASTENER FLASH AJ-2 3 4" DOOR OPENING 27 Post Frame Flashing Details DOOR HEADER SIDING DOOR HEADER FASTENER PER SIDING PATTERN FLASH AD-1 FLASH AL-2, AL-3, AL-4, AL-5 OR AL-7 DOOR STOP MAN DOOR OVERHEAD DOOR SLIDING DOOR JAMB DETAIL OPTIONAL AL-3 TRIM POST AJ-4 JAMB TRIM WALL GIRT 2 x 2 FILLER BLOCK SIDING PANEL SLIDING DOOR FLASH AL-6 SEALANT TAPE SIDING FLASH AJ-3 FASTENER 28 Post Frame Flashing Details SLIDING DOOR HEADER DETAIL SIDING FLASH AH-2, AH-3 (SHOWN), AH-4, OR AH-5. REFER TO PAGE 11 FOR CORRECT FLASHING FOR PARTICULAR MANUFACTURER'S DOOR TRACK BEING USED. TRACK SUPPORT 2x6 TRACK BOARD 2x2 FILLER BLOCK SIDING ON SLIDING DOOR DOOR GIRT SIDING BEYOND OPENING AD-1 OR BOTTOM RAIL FROM DOOR MFR. TREATED BASE PLANK TRANSLUCENT PANEL SEALANT TAPE TOP & BOTTOM OF CLOSURE FASTENER PER STANDARD PATTERN METAL SIDING OR TRANSLUCENT PANEL INSIDE CLOSURE (OPTIONAL) GIRT USE TRANSLUCENT PANELS AS SIDING PANELS TO ALLOW LIGHT INTO THE BUILDING. DO NOT USE ON ROOFS. FLASH AZ-2 FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. SEALANT TAPE TOP & BOTTOM OF CLOSURE OUTSIDE CLOSURE (OPTIONAL) TRANSLUCENT SIDING OR METAL SIDING 29 Post Frame Flashing Details WINDOW DETAILS SILL WINDOW UNIT 1x6 BEVELED 1" FLASH AJ-3 FASTENER PER STANDARD PATTERN SIDING 2x4 HEAD 2x4 SEALANT TAPE TOP & BOTTOM OF CLOSURE FASTENER PER STANDARD PATTERN AD1 DRIP CAP WINDOW UNIT INSIDE CLOSURE (OPTIONAL) JAMB WINDOW UNIT FLASH AJ-3 FASTENER 2x4 OPTIONAL SEALANT TAPE GIRT SIDING 30 Residential Building Details RIDGE/PEAK CHIMNEY VALLEY ENDWALL PIPE PENETRATION TRANSITION SIDEWALL EAVE SKYLIGHT GABLE/RAKE HIP Basics for Residential Installation 1. Determine the thickness and type of substrate to be used to support the metal roofing. Solid decking is highly recommended for all resdiential applications (i.e., plywood, OSB). 2. Refer to the Load-Span tables to select the proper fastener and spacing to meet loads on your structure. Nails are NOT recommended for residential applications. 3. Consult local building codes and restrictions to determine acceptable methods of construction for residential applications in your area. 4. Solid decking with 30# felt or Pro Master® underlayment for residential applications is recom- mended. Ice & water shield or similar self-adhesive membrane is recommended at all valleys, dormers, chimneys, transitions, skylights and other critical areas. 5. When re-roofing with metal panels over an existing shingle roof, 2x4 purlins or 1x4 furring strips run parallel with the ridge of the roof and must be securely fastened into the roof rafters or trusses. 6. Request Fabral’s technical bulletins # 720 and # 721 for more details on residential roofing. 31 Residential Load Table GRANDRIB 3 R R Load-S pan Tables For 29 G auge G randrib 3 & Alu-Tuff Allowable Wind Uplift Loads (psf) S pacing of Fastener R ows S ubstrate 3/4" P lywood F astener # 14 Woodtite # 14 Woodtite # 14 Woodtite 5/8" P lywood 1/2" P lywood 23/32" OS B 19/32" OS B 7/16" OS B S olid 2x S PF S olid 1x P ine S olid 2x S PF S olid 1x P ine # 14 Woodtite # 14 Woodtite # 14 Woodtite # 14 Woodtite # 14 Woodtite # 9 WoodFast # 9 WoodFast S crews per S quare 9" 275.6 12" 206.7 15" 165.4 18" 137.8 21" 118.1 24" 103.4 160 135.9 115.9 120 101.9 86.9 96 81.5 69.5 80 67.9 57.9 68.6 58.2 49.7 60 51.0 43.5 100.7 75.5 60.4 50.3 43.1 37.8 61.5 293 207.1 46.1 220.0 155.3 36.9 176.0 124.2 30.7 146.7 103.5 26.3 23.1 125.7 110.0 88.7 77.7 218.7 164.0 131.2 109.3 93.7 168.4 126.3 101.0 84.2 72.2 82.0 63.2 190 150 120 100 90 80 T he Above L oads and fas tener quantities are bas ed on the s tandard fas tening s chedule s hown on page 4 of this book, with the fas tener having an embedment depth of 1" into the s olid wood and penetrating the plywood or OS B . C ontact F AB R AL for additional des ign information on our products . Other Residential Profiles 1 1/2” SSR 16" Coverage 24 Gauge Standing Seam Roofing 1 1/2" Climaguard™ 26 Gauge Roofing 12" or 16" Coverage 5 3/8" 7/8" Factory Applied Sealant 5V Crimp 26 Gauge Roofing 26" Formed Width 24" Coverage 1/2" 1" 12" 1" 1/2" The above Fabral profiles have their own detail manuals, flashings, and accessories. Please contact Fabral for additional information. 32 Standard Residential Flashings/Trim All flashing is 10’ 6” in length & available in steel & aluminum, unless otherwise noted. Please contact Fabral for specifics on the trim available in your area. 4 1/4" 3" 7/8" 3 1/4" 2 1/2" 1 1/16" Soff Vent A Vented Aluminum Soffit Net free area = 12.96 sq. in. per lineal ft. of soffit RG1 Residential Gable 1/2" 16" CE1 Denver Eave Steel Only Customer to specify roof pitch 10 1/8" 6 25/32" 6" 1/2" 4" AR3 Ridge Cap CP1 Monoslope Ridge RV1 Valley Flash 1/2" Customer to specify roof pitch 1" 9 3/16" Steel Only Customer to specify roof pitch 7" 5" RV2 W-Valley Flash Steel Only Customer to specify roof pitch AT1 Transition Flash 1/2" Typical for 8/12 to 4/12 5 1/2" (otherwise specify pitches) 4 1/8" 5 1/2" Steel Only 9/16" 4 1/8" RR1 Universal Ridge/Hip Flash 7" AG4 Gable Steel Only Customer to specify roof pitch 5" 1/2" AT2 Gambrel Flash 9/16" Typical for 3/12 to 15/12 (otherwise specify pitches) 2 1/2" AB3 Soffit Box 4" 7/8" Net free area - 22.9 sq. in. per lineal ft. of soffit (Vented available in white steel only) 3 1/4" 5" 1 1/16" 5 1/2" ASW1 Sidewall/Endwall Flash 1/2" 11 1/4" 2 1/2" 1/2" WG1 Residential Gable 33 Residential Flashings Detail All residential flashings are formed for a 4/12 pitch unless otherwise requested by the customer. RESIDENTIAL RIDGE/HIP RIDGE CAP RR-1 or AR-3 2" LONG FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. ROOF PANEL ROOF STRUCTURE OUTSIDE CLOSURE (ON HIP ROOFS USE 1" x 1" x 19'-8" SEALER STRIP AND RR-1 FLASHING) SEALANT TAPE TOP & BOTTOM OF CLOSURE OR SEALER STRIP RESIDENTIAL VENTED RIDGE RIDGE CAP RR-1 or AR-3 2" LONG FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. ROOF PANEL VERSAVENT RX-10 OR PROFILEVENT ROOF STRUCTURE 34 Residential Flashings Detail RESIDENTIAL VENTED EAVE INSIDE CLOSURE WITH SEALANT TAPE TOP & BOTTOM FABRAL METAL ROOF PANEL EAVE TRIM FASCIA BOARD TRUSS OR RAFTER FASCIA L-TRIM F/J TRIM FABRAL ALUMINUM SOFFIT FABRAL METAL SIDING PANEL 16" COVERAGE RESIDENTIAL EAVE BUTYL TAPE TOP & BOTTOM OF CLOSURE FASTENER PER STANDARD EAVE PATTERN ROOF PANEL CE-1 ROOF STRUCTURE FASTENER @ 24" C/C MAX. INSIDE CLOSURE 35 Residential Flashings Detail RESIDENTIAL GABLE BUTYL TAPE RG-1, WG-1 OR AG-4 ROOF PANEL SCREW FASTENER @ 24" C/C MAX. ROOF STRUCTURE CUT PANEL AS NECESSARY START GABLE FINISHING END GABLE RESIDENTIAL ENDWALL SIDING 2" FASTENER @ EVERY MAIN RIB FLASH ASW-1 ROOF PANEL OUTSIDE CLOSURE BUTYL TAPE TOP & BOTTOM OF CLOSURE 36 Residential Flashings Detail RESIDENTIALGAMBREL BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE FLASH AT-2 OR AGR-N4 (GRANDRIB 3) INSIDE CLOSURE 2" FASTENER@ EVERY MAIN RIB OR 12" C/C MAX. BUTYL SEALANT TAPE TOP & BOTTOM OF CLOSURE FASTENER PER STANDARD EAVE PATTERN ROOF PANEL OUTSIDE CLOSURE RESIDENTIAL SIDEWALL SIDING FLASH ASW-1 2" FASTENER @ 12" C/C FASTENER BUTYL SEALANT ROOF PANEL ROOF SHEATHING ROOFING FELT AND ICE AND WATER SHIELD FOR ADDED WEATHER TIGHTNESS 37 Residential Flashings Detail RESIDENTIAL TRANSITION ROOF PANEL FASTENER PER EAVE FASTENING PATTERN INSIDE CLOSURE 30# FELT AND ICE AND WATER SHIELD FOR ADDED WEATHERTIGHTNESS FLASH AT-1 OUTSIDE CLOSURE BUTYL TAPE TOP & BOTTOM OF CLOSURE FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. RESIDENTIAL PIPE BOOTS (OPTIONAL) SILICONE SEALANT AROUND CUT OF BOOT ROOF PANEL VENTILATION PIPE PIPE BOOT BUTYL SEALANT TAPE UNDER BASE OF PIPE BOOT PLYWOOD DECK SCREWS SPACED 2" TO 3" MAX AROUND BASE TO SECURE PIPE BOOT SIZES #3 41" TO 5" PIPE DIA. #5 4 41" TO 7 21" DIA. #8 7" TO 13" DIA. 38 Residential Flashings Detail SKYLIGHT & CHMINEY DETAILS For optimum weatherthightness, use ice and water shield or similar around penetrations. NOTE: SEE CROSS SECTIONS A-A, B-B, C-C CRICKET FIELD FORMING ALTERNATIVE CRICKET DETAIL I I/2" SSR WHC1 "HIP CLOSURE" USE TO CREATE BASE/FRAME OF CRICKET TOP OF CRICKET FIELD FORMED FROM FLAT SHEET CUT TRIANGULAR CRICKET TOP FOLD UP WIDE END OF TRIANGLE. SLIT CENTER OF FOLD AND BEND SLIGHTLY DOWN THE CENTER. FASTEN TOP OF CRICKET TO BASE USING #14 MP. CAULK ALL JOINTS AND SEAMS WITH ONE-PART POLYURETHANE SEALANT. FABRICATE SMALL CAP TO COVER AREA WHICH WAS SLIT 39 Residential Flashings Detail SKYLIGHT DETAILS SEALANT FLASHING ASW-1 - FIELD MODIFY AS REQUIRED FASTENER @ 6" C/C SEALANT ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT SASH FRAME CUSTOM DIVERTER FLASH CONTINUE SUCH THAT THE DIVERTER AND VALLEY FLASH OVERLAP ROOF SHEATHING SCREEN ROOF FRAMING JAMB 1/2" PLYWOOD 1/2" RIGID INSULATION 6" MIN SEALANT SIDEWALL DETAIL SECTION A-A ROOF PANEL INSIDE CLOSURE ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT SEALANT TAPE TOP & BOTTOM OF CLOSURE SASH ROOF SHEATHING FRAME FASTENER @ 6" C/C MAX. BATT INSULATION DRYWALL PLYWOOD HEADER CRICKET FIELD FORMING SECTION B-B SEALANT FLASHING -REVERSE AL FLASHING CONTINUOUS SIKAFLEX CAULK @ PERIMETER SEALANT TAPE BETWEEN FLASH AND ROOF PANEL FASTENER @ 6" C/C ROOF PANEL ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT SIDEWALL DETAIL ALTERNATE SECTION A-A ASW-1 FLASHING FIELD MODIFIED TO FIT SASH 2" FASTENER @ EVERY MAIN RIB OR 12" C/C MAX. BUTYL TAPE TOP & BOTTOM OF CLOSURE SEALANT FRAME ROOF PANEL ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT ROOF SHEATHING OUTSIDE CLOSURE FASTENER HEADER ENDWALL DETAIL SECTION C-C 40 Residential Flashings Detail CHIMNEY DETAILS SAW CUT REGLET 1/2" - 1" DEEP BLOW OUT DUST & FILL WITH SIKAFLEX SEALANT. SET FLASH & FASTEN WITH COMPATIBLE MASONRY ANCHOR AL FLASHING FLASHING ASW-1 - FIELD MODIFY AS REQUIRED ICE AND WATER SHIELD AND FASTENER @ 6" C/C 30# FELT OR TITANIUM UDL UNDERLAYMENT SEALANT ROOF PANEL SEALANT ALTERNATE FLASHING SAW CUT REGLET 1/2" - 1" DEEP BLOW OUT DUST & FILL WITH SIKAFLEX SEALANT. SET FLASH & FASTEN WITH COMPATIBLE MASONRY ANCHOR FLASHING -REVERSE AL FLASHING ROOF SHEATING SIDEWALL DETAIL AL FLASHING CONTINUOUS SIKAFLEX CAULK @ PERIMETER FASTENER @ 6" C/C ROOF PANEL SEALANT ALTERNATE FLASHING 1/2" PLYWOOD 1/2" RIGID INSULATION CUSTOM DIVERTER FLASH CONTINUE SUCH THAT THE DIVERTER AND VALLEY FLASH OVERLAP SIDEWALL DETAIL ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT ROOF SHEATING SEALANT TAPE BETWEEN FLASH AND ROOF PANEL ROOF PANEL INSIDE CLOSURE 6" MIN SEALANT TAPE TOP & BOTTOM OF CLOSURE ROOF SHEATING BATT INSULATION SAW CUT REGLET 1/2" - 1" DEEP BLOW OUT DUST & FILL WITH SIKAFLEX SEALANT. SET FLASH & FASTEN WITH COMPATIBLE MASONRY ANCHOR FASTENER @ 6" C/C MAX. ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT CRICKET FIELD FORMING SAW CUT REGLET 1/2" - 1" DEEP BLOW OUT DUST & FILL WITH SIKAFLEX SEALANT. SET FLASH & FASTEN WITH COMPATIBLE MASONRY ANCHOR ASW-1 FLASHING FIELD MODIFIED TO FIT 2" FAS TE NE R @ E VE R Y MAIN R IB OR 12" C /C MAX. BUTYL TAPE TOP & BOTTOM OF CLOSURE AL FLASHING ROOF PANEL SEALANT ICE AND WATER SHIELD AND 30# FELT OR TITANIUM UDL UNDERLAYMENT ROOF SHEATHING ALTERNATE FLASHING OUTSIDE COLSURE FASTENER ENDWALL DETAIL 41 Residential Flashings Detail DORMER DETAILS DORMER DETAIL- SIDE VIEW PLAN VIEW OF SIDE OF DORMER SEALER STRIP, 1" x 1" x 19'-8" BLOCK CLOSURE FILLS RIB VOIDS BUTYL SEALANT TOP & BOTTOM OF SEALER STRIP SCREWS EACH SIDE OF MAIN RIB (EAVE/ENDLAP PATTERN) AND ONE ADDITIONAL, CENTRALLY LOCATED IN THE PAN OF THE PANEL VALLEY FLASHING 6" MIN RV-1 OR RV-2 (SHOWN) ROOF FELT AND ICE & WATER SHIELD SOLID DECK SECTION B-B SOLID SUPPORT IS REQUIRED UNDER THE VALLEY. EPDM LINING IS RECOMMENDED UNDER LAPPED PANELS AND VALLEY FLASHING. LINING MUST CONTINUE DOWN TO EAVE LINE. 42 Residential Flashings Detail DORMER DETAILS PLAN VIEW OF TOP OF DORMER SEALER STRIP BUTYL SEALANT TOP & BOTTOM OF SEALER STRIP RIDGE CAP; EXTEND TO VALLEY PEAK; CUT, FOLD, TRIM, SEAL, AND FASTEN TO VALLEY PEAK SCREW 6" MIN SCREWS EACH SIDE OF MAIN RIB (EAVE/ENDLAP PATTERN) AND ONE VALLEY LINING ADDITIONAL, CENTRALLY LOCATED IN THE PAN OF VALLEY FLASHING THE PANEL RV-2 SHOWN SOLID DECK CLOSURE; CAULK PERIMETER TRIM AND SEAL AT VALLEY PEAK METAL FLASHING TO COVER LAP AT VALLEY PEAKS (CAULK) SECTION A-A 43 Accessories Flat 29 gage painted and plain galvanized sheets available in full width (40 13 16" x10'). Flat sheets are made in grade 33 steel for better hemming, forming, and flexibility for field forming. Pipe Boots Pipe Flashing Gray EPDM Base Diameter 7 34" 10 34" 16 21" Item No. 3 5 8 Pipe Size Min Ma 4 1 4" 1 4" 5" 7 21" 13" 7" Used for field forming crickets around chimneys, skylights, and penetrations. Also used for field forming special flashing as necessary. Sealant Tape 3 1 16" x 4" x 40' 3 1 32 "x 2" x40' Translucent Panels Fiberglass Grandrib 3 - White, Green - 8', 10', 12' Strongrib - White - 10', 12' Fabrib - Green -12' (availability by location - check with sale service rep.) SunSky Polycarbonate Grandrib 3 & Alutuff Clear & White - 8',10',12' (Available Everywhere) Closures Inside (Eave) Outside (Ridge) PROFILE VENT GRANDRIB 3 & ALU-TUFF (SHOWN), 5V CRIMP Grandrib 3 net free area = 10.66 sq. in. per lineal ft. of ridge (5.33 per side) Asphalt Impregnated Sealer Strip 1"x1"x19'-6.8" long USE AT VALLEYS AND HIPS Grandrib 3, Strongrib, 141" Corrugated, 221" Corrugated, 5V Crimp, and Fabrib available by location - check with sales service rep. Screws #9-16 WoodFast hex head, EPDM/metal washer, Oxyseal Long-Life Coating Available in 1", 1 21", 2", 2 21" and 3" - Plain or Painted 1 4" #10-16 Ultimate WoodTite 5 16" cast Zinc hex head Available in 1", 1 12", 2" , 212" and 3" USE WITH GALVALUME PANELS #9-16 WoodFast 300 Series Stainless Steel Available in 1", 1 21", and 2" 1 4" hex head, EPDM/metal washer USE WITH ALUMINUM PANELS Nails #14-10 WoodTite 1 4" Fabroseal with washer for roofing -2", 221" & 3" Regular neoprene washer for siding -121", 134", 2", & 221" Plain Zinc coated and Painted 5 16" hex head, EPDM/metal washer, Oxyseal Long-Life coating. Plain or Painted 1", 112", 2" USE AS STITCH SCREW & TO FASTEN METAL TO PLYWOOD OR OSB 44
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