Nokia 6260 Rm 25 Service Manual
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Nokia Customer Care Service Manual RM-25 (Nokia 6260) Mobile Terminal Part No: (9235618 (Issue 2)) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. RM-25 Amendment Record Sheet Nokia Customer Care Amendment Record Sheet Amendment No Date Inserted By Comments Original issue 08/2004 MHa, TSa MODE Service Information Pilot Project Issue 2 02/2005 J Bryman 01 General information:Variants (product and modules) corrected 02 Parts and layouts: Exploded view corrected, lists and layouts updated, SWAP units added 04 Service tools and concepts: Prommers FPS-10&11 added, RJ-24 and ST-5 added. 06 Baseband: Tuning baseband updated 07 RF troubleshooting: Baseband and digital IQs, RF key components, RX Calibration, Tuning TX power level, Test points main board updated. 10 Schematics: 1fsa_11 schematics added Page ii Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Introduction to Issue 2 Nokia Customer Care Introduction to Issue 2 This is the updated issue of the RM-25 service manual. The parts of the manual that have been changed are presented on the Amendment record sheet. However, some major hardware updates worth mentioning are: • Latest build is 1fsa_11a • UEMEK is used instead of UEME (though the name has not been updated in this manual) • Helgo 85G is used instead of Helgo 86LB For the latest version of the parts lists, please refer to the Service bulletins. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page iii RM-25 Copyright Nokia Customer Care Copyright Copyright © 2005 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners. Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused. The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region. IMPORTANT This document is intended for use by qualified service personnel only. Page iv Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Warnings and cautions Nokia Customer Care Warnings and cautions Warnings • IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. • THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. • OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE. • BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT. Cautions • • • • • Servicing and alignment must be undertaken by qualified personnel only. Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result. Use only approved components as specified in the parts list. Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly. Use only approved components as specified in the parts list. • Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area. • During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page v RM-25 For your safety Nokia Customer Care For your safety QUALIFIED SERVICE Only qualified personnel may install or repair phone equipment. ACCESSORIES AND BATTERIES Use only approved accessories and batteries. Do not connect incompatible products. CONNECTING TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Page vi Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Care and maintenance Nokia Customer Care Care and maintenance This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. • Keep the phone and all its parts and accessories out of the reach of small children. • Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits. • Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged. • Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics. • Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards. • Do not drop, knock or shake the phone. Rough handling can break internal circuit boards. • Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone. • Do not paint the phone. Paint can clog the moving parts and prevent proper operation. • Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices. All of the above suggestions apply equally to the product, battery, charger or any accessory. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page vii RM-25 ESD protection Nokia Customer Care ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative. Page viii Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Battery information Nokia Customer Care Battery information Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time. Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means. Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object. Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page ix RM-25 Company Policy Nokia Customer Care Company Policy Our policy is of continuous development; details of all technical modifications will be included with service bulletins. While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing. Please state: • Title of the Document + Issue Number/Date of publication • Latest Amendment Number (if applicable) • Page(s) and/or Figure(s) in error Please send to: NOKIA CORPORATION Nokia Mobile Phones Business Group Nokia Customer Care PO Box 86 FIN-24101 SALO Finland Page x Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Nokia 6260 Service Manual Structure Nokia Customer Care Nokia 6260 Service Manual Structure 1 General information 2 Parts and layouts 3 Phoenix service software 4 Service tools 5 Disassembly and reassembly instructions 6 Baseband troubleshooting 7 RF troubleshooting 8 Camera module troubleshooting 9 System module 10 Schematics Glossary 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page xi RM-25 Nokia 6260 Service Manual Structure Nokia Customer Care (This page left intentionally blank.) Page xii Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 1 — General information 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 1–1 RM-25 General information Nokia Customer Care (This page left intentionally blank.) Page 1–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 General information Nokia Customer Care Table of Contents Product selection............................................................................................................................................................................1–5 Display and keypad features......................................................................................................................................................1–5 Features.............................................................................................................................................................................................1–5 Hardware features...................................................................................................................................................................1–5 Software features.....................................................................................................................................................................1–6 UI features..................................................................................................................................................................................1–6 Variants (product and modules)...............................................................................................................................................1–7 Mobile enhancements..................................................................................................................................................................1–8 Technical specifications.............................................................................................................................................................1–10 General specifications..........................................................................................................................................................1–10 Main RF characteristics for triple-band phones (Europe)..........................................................................................1–10 Battery endurance.................................................................................................................................................................1–10 Environmental conditions...................................................................................................................................................1–11 List of Tables Table 1 Imaging...............................................................................................................................................................................1–6 Table 2 Messaging...........................................................................................................................................................................1–6 Table 3 Personal Information Management (PIM)................................................................................................................1–6 Table 4 Synchronization................................................................................................................................................................1–7 Table 5 Phone...................................................................................................................................................................................1–7 Table 6 Games..................................................................................................................................................................................1–7 Table 7 Java.......................................................................................................................................................................................1–7 Table 8 Browser...............................................................................................................................................................................1–7 Table 9 Personalization.................................................................................................................................................................1–7 Table 10 Location Based Services..............................................................................................................................................1–7 Table 11 M-Commerce...................................................................................................................................................................1–7 List of Figures Figure 1 RM-25.................................................................................................................................................................................1–5 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 1–3 RM-25 General information Nokia Customer Care (This page left intentionally blank.) Page 1–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 General information Nokia Customer Care Product selection The RM-25 is a triple band transceiver unit designed for the GSM900 (including EGSM), GSM1800 and GSM1900 networks. Figure 1 RM-25 Display and keypad features • • • • • Large high resolution TFT color display (176x208 pixels) with 65,536 colors. 4-way navigation key, 3 selection keys, Application key, Edit key and Clear key. State-of-the-art ribless numeric keymat, ITU layout. Three side keys: Vol Up, Vol Down and PoC (Push To Talk). The PoC key is also the camera capture key Features Hardware features • • • • • • • • Three side keys: Vol up, Vol down and PoC (Push To Talk) Tri-band GSM E900/1800/1900 Internal antenna Speech codecs: HR, FR, EFR, AMR HSCSD: Multiclass 6. GPRS: Multislot Class 6, 1+1, 2+2, 2+1, 3+1, class B. Max DL=43.2kbps UL=28.8kbps VGA Camera 5 MByte internal user memory 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 1–5 RM-25 General information Nokia Customer Care • • • • • • • • Memory card slot for additional user memory (1.8V/3V Reduced Size MMC) Bluetooth and USB through PopPortTM connector Internal vibrator Integrated handsfree speaker Plug-in SIM (1.8 and 3.0 V) Real time clock FM Radio IrDA Software features • Symbian OS 7.0s Platform • Nokia Series 60 UI : C++ and Java SDKs UI features Table 1 Imaging Capture • Camera with 2 modes (Standard/Night) and x2 Digital Zoom • Video Recorder supporting QCIF(176x144) and subQCIF(128x96) sizes Share • Sending via Bluetooth, USB, MMS, e-mail, IrDA • Media Player Organize • Media Gallery • Uploader Table 2 Messaging Messaging • • • • • • Multimedia Messaging with Presentations Concatenated SMS (MO/MT) Picture Messaging E-mail (SMTP, IMAP4, POP3) Instant Messaging (Wireless Village) T9 predictive text input Table 3 Personal Information Management (PIM) PIM Page 1–6 • • • • • • • • • Contacts with thumbnail images Presence Enhanced Contact Calendar To-do list Notes Voice Recorder Calculator Clock Converter Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 General information Nokia Customer Care Table 4 Synchronization Local (using PC Suite) • Data: Calendar, Contacts • PC Applications: Microsoft Outlook (97, 98, 2000, 2002), Lotus Organizer (5.0, 6.0), Lotus Notes (5.0/5.02/6.0) Remote (with SyncML server) Data: Calendar, Contacts Table 5 Phone Phone • • • • GSM phase 2+ features Voice dialling Voice commands CPHS spec. (version 4.2) Table 6 Games Games None Table 7 Java Midp 2.0 • Mobile Media API (JSR 135) • Bluetooth API (JSR 82) • Wireless Messaging API (JSR 120) Table 8 Browser Browser WAP 2.0 HTML and xHTML browser Table 9 Personalization Personalization • Themes • SP-MIDI, True Tones Table 10 Location Based Services Location Based Services Cell broadcast Table 11 M-Commerce M-Commerce Mobile Wallet 2.0 Variants (product and modules) Name Material code/module type Basic Transceiver, EMEA, silver 0516711 Basic Transceiver, EMEA, black 0518060 Basic Transceiver, Chinese, silver 0518059 9235618 (Issue 2) Module code Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 1–7 RM-25 General information Nokia Customer Care Name Material code/module type Basic Transceiver, Chinese, black 0518061 UI flex assy 0264017 A2 Cover Assembly, silver 0266026 A2 Cover Assembly, black 0266239 B1 Cover Assembly, silver 0266027 B1 Cover Assembly, black 0266241 RM-25 Mechanical sub-assembly, silver 0267016 RM-25 Mechanical sub-assembly, black 0267030 Assembled PWB 0202282 SW Module (basic SW), English 8459669 SW Module (basic SW), Chinese 8459671 Top UI PWB 0202408 Module code 1FS-A 1fs-f Mobile enhancements Power Type Product code Battery 760 mAh Li-Ion BL-4C 0670386 Retractable charger AC-1 027xxxx (variants) Charger ACP-7 0675144 Charger ACP-8 0675195 Charger ACP-9 0675149 Charger ACP-12 0675294 Mobile charger LCH-8 0675231 Mobile charger LCH-9 0675120 Mobile charger LCH-12 0675328 Car accessories Type Product code Headrest handsfree BHF-1 0694102 Headrest handsfree BHF-3 0694158 Wireless car kit CK-1W 0080774 Wireless car kit CARK112 0085112 Car kit CARK126 008xxxx (variants) Universal car kit CK-7 008xxxx (variants) Mobile charger LCH-12 0675328 Page 1–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 General information Audio Nokia Customer Care Type Product code Boom Headset HDB-4 0694094 Fashion stereo headset HS-3 0694156 Stereo headset (APAC) HDS-3 0694153 (APAC) Activity headset HS-8 06941xx (variants) Headset HS-5 0694121 Retractable headset HS-10 0694126 (EMEA) / 0694125 (APAC) Inductive loopset LPS-4 0630443 Wireless headset HDW-2 0274141 Wireless clip-on headset HS-3W 0694135 Wireless boom headset HS-4W 0694160 Data accessories Connectivity Cable Type DKU-2 Reduced size MMC Imaging and lifestyle accessories Product code 0730238 4346053 Type Product code Image viewer SU-2 0263167 Image viewer SU-5 0710003 Image frame SU-4 0710001 Image frame SU-7 0710002 Image Album RX-15 00808xx (variants) Medallion I RX-3 0630702 Medallion II RX-4 0710008 Kaleidoscope I RX-11 0710009 Messaging accessories Type Product code Nokia digital pen SU-1B 0710000 Wireless keyboard SU-8 0xxxxxx (variants, codes not ready before manual deadline) 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 1–9 RM-25 General information Nokia Customer Care Technical specifications General specifications Unit Dimension (mm) Transceiver with BL-4C 760mAh Li-Ion battery pack 102x493x21/23 Weight (g) Volume (cc) 125 109 Main RF characteristics for triple-band phones (Europe) Parameter Unit Cellular system GSM/EGSM900,GSM1800/1900 Rx frequency band EGSM900: 925 - 935 MHz GSM900: 935 - 960MHz GSM1800: 1805 - 1880 MHz GSM1900: 1930 - 1990 MHz Tx frequency band EGSM900: 880 - 890MHz GSM900: 890 - 915MHz GSM1800: 1710 - 1785 MHz GSM1900: 1850 - 1910 MHz Output power GSM900: +5 … +33dBm/3.2mW … 2W GSM1800: +0 … +30dBm/1.0mW … 1W GSM1900: +0 … +30dBm/1.0mW … 1W Number of RF channels GSM900: 125 GSM1800: 375 GSM1900: 300 Channel spacing 200KHz Number of Tx power levels GSM900: 15 GSM1800: 16 GSM1900: 16 Battery endurance Nokia measurements of operation times in GSM900/1800 Talk time Battery: BL-4C 760mAh Page 1–10 Up to 2-4 hours Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 General information Nokia Customer Care Standby time Battery: BL-4C 760mAh Up to 100-150 hours Note: Variation in operation times will occur depending on SIM card, network settings and usage. Talk time is increased by up to 30% if half rate is active and reduced by 5% if enhanced full rate is active. Environmental conditions Environmental condition Ambient temperature Notes Normal operation 15 oC ... +55 oC Specifications fulfilled Reduced performance 55 oC ... +70 oC Operational only for short periods Intermittent or no operation -40 oC ... -15 oC and +70 oC ... +85oC Operation not guaranteed but an attempt to operate will not damage the phone No operation or storage <-40 oC and >+85 oC No storage. An attempt to operate may cause permanent damage Charging allowed -15 oC ... +55 oC Long term storage conditions 0 oC ... +85 oC Humidity and water resistance Relative humidity range is 5 to 95%. Condensed or dripping water may cause intermittent malfunctions. Protection against dripping water has to be implemented in (enclosure) mechanics. Continuous dampness will cause permanent damage to the module. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 1–11 RM-25 General information Nokia Customer Care (This page left intentionally blank.) Page 1–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 2 — Parts and layouts 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–1 RM-25 Parts and layouts Nokia Customer Care (This page left intentionally blank.) Page 2–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Nokia Customer Care Table of Contents Exploded view.................................................................................................................................................................................2–5 Mechanical parts.............................................................................................................................................................................2–6 Swap units........................................................................................................................................................................................2–9 Component parts.........................................................................................................................................................................2–10 Component layouts.....................................................................................................................................................................2–33 List of Tables Table 12 List of all mechanical parts.........................................................................................................................................2–6 Table 13 Mechanical spare parts list.........................................................................................................................................2–7 Table 14 SWAP units.......................................................................................................................................................................2–9 Table 15 Component parts list for build 1fsa_09a..............................................................................................................2–10 Table 16 Component parts for 1fsa_11a................................................................................................................................2–18 List of Figures Figure 2 Exploded view of RM-25...............................................................................................................................................2–5 Figure 3 Component layout for 1fsa_09a, bottom.............................................................................................................2–33 Figure 4 Component layout for 1fsa_11a, bottom.............................................................................................................2–34 Figure 5 Component layout for 1fsa_09a, top.....................................................................................................................2–34 Figure 6 Component layout for 1fsa_11a, top.....................................................................................................................2–35 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–3 RM-25 Parts and layouts Nokia Customer Care (This page left intentionally blank.) Page 2–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Nokia Customer Care Exploded view Figure 2 Exploded view of RM-25 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–5 RM-25 Parts and layouts Nokia Customer Care Mechanical parts Table 12 List of all mechanical parts * = Not available as spare part ITEM/CIRCUIT REF. QTY PART NAME 1 A2 COVER ASSY I001* 1 A2 COVER I002* 1 POWER KEY I003 1 FUNCTION KEY MAT I004 2 SCREW 1.8X5 I005 1 LCD SHIELD I006 1 EARPIECE I007 1 LCD MODULE MECHANICAL SUB ASSY I008 4 SCREW 1.0X4 I009* 1 DOMESHEET I010* 1 UI MODULE I011* 1 IHF SPEAKER GASKET I012* 1 IHF SPEAKER I013* 1 IHF SPEAKER ADHESIVE I014* 1 MAGNET I015* 1 IHF BOX I016* 1 B2 COVER I101* 1 HINGE FLEX I102* 1 HINGE COVER 1 I103* 1 HINGE I104* 1 HINGE COVER 2 I105* 1 HINGE CAP LEFT I106* 1 HINGE CAP RIGHT I201* 1 A1 COVER I202 1 MICROPHONE 1 FRAME ASSY (I0203 - I204) I203* 1 CAMERA WINDOW I204* 1 FRAME Page 2–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Nokia Customer Care ITEM/CIRCUIT REF. QTY PART NAME I205 1 SIDE KEY I301* 1 POWER SWITCH I206 1 KEYMAT I207 1 PANEL 1 UI FLEX ASSY I208* 1 DOMESHEET I209* 1 UI FLEX I210 1 SHIELD CAMERA MODULE ASSY I211* 1 VGA CAMERA I212* 1 CAMERA FLEX I213* 1 ENGINE MODULE I214 1 TYPE LABEL 1 B1 COVER ASSY I215 1 DC JACK I216* 1 ANTENNA I217 1 VIBRA I218* 1 BATTERY RELEASE I219* 1 B1 COVER I220 6 SCREW 1.8X7 1 Battery LID ASSY I221* 1 Battery LID I222* 1 Battery PAD Table 13 Mechanical spare parts list Refs E M E A Description A P A C C H I L N N T A A A M A300 HELGO SHIELD ASSY DMC06934 R1024 x x x x A400 PA SHIELD ASSY DMC06935 R1024 x x x x I003 FUNC KEYMAT HARD TOP SILVER x x x x I003 FUNC KEYMAT HARD BLACK x x x x 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–7 RM-25 Parts and layouts Nokia Customer Care Refs E M E A Description A P A C C H I L N N T A A A M I004 Screw 1.8x5.0 DIN8015 FH FeZn black x x x x I005 LCD Shield x x x x I006 EARPIECE 105+-3DB 32R D8.1X2.25 x x x x I007 LCD MOD 176X208 AM 64KCO GDAF6007 Halti2 x x x x I202 MIC+BOOT ASSY -42+-3DB D7.7X3MM x x x x I205 Sidekey Hard Top Silver x x x x I205 Sidekey Hard Top Black P2103 x x x x I206 NUM KEYMAT HARD TOP LATIN SILVER x x x I206 NUM KEYMAT HARD TOP LATIN BLACK x x x I206 NUM KEYMAT HARD TOP ARABIC SILVER x I206 NUM KEYMAT HARD TOP ARABIC BLACK x I206 NUM KEYMAT HARD TOP GREEK SILVER x I206 NUM KEYMAT HARD TOP GREEK BLACK x I206 NUM KEYMAT HARD TOP RUSSIA SILVER x I206 NUM KEYMAT HARD TOP RUSSIA BLACK x I206 NUM KEYMAT HARD TOP HEBREW SILVER x I206 NUM KEYMAT HARD TOP HEBREW BLACK x I206 NUM KEYMAT HARD TOP BoPo SILVER x I206 NUM KEYMAT HARD TOP BoPo BLACK x I206 NUM KEYMAT HARD TOP STROKE SILVER x x I206 NUM KEYMAT HARD TOP STROKE BLACK x x I207 Panel painted Silver P2103 x x x x I207 Panel painted Black P2103 x x x x I210 BB Shield DNS09299 P2103 x x x x I214 BLANK LABEL 32.5X50.5 BRADY x x x x I215 DC-Jack Low Profile P2103 x x x x I217 VIBRA ASSY 1.0V 80MA 9000RPM x x x x I220 Screw 1.8x7.0 DIN8015 FH FeZn black x x x x UI flex assy 040-000388 P2103 x x x x Frame Service Assembly P2103 x x x x A2 cover assembly Silver Sand P2103 x x x x B1 cover assembly Silver Sand x x x x Page 2–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Refs Nokia Customer Care E M E A Description A P A C C H I L N N T A A A M A2 cover assembly Black Coffee x x x x B1 cover assembly Black Coffee x x x x RM-25 Mech sub-assembly Silver SandP2103 x x x x RM-25 Mech sub-assembly Black CoffeP2103 x x x x Camera Service Assembly x x x x Battery lid assy Silver Sand P2103 x x x x Battery lid assy Black Coffee P2103 x x x x HELGO LID DMD11312 R1024 x x x x PA LID DMD11314 R1024 x x x x Swap units Table 14 SWAP units SWAP units N6260 RM-25 SWAP ENGINE E&A BLACK N6260 RM-25 SWAP ENGINE E&A SILVER N6260 RM-25 SWAP ENGINE FRANCE BLACK N6260 RM-25 SWAP ENGINE FRANCE SILVER N6260 RM-25 SWAP ENGINE RUSSIA BLACK N6260 RM-25 SWAP ENGINE RUSSIA SILVER N6260 RM-25 SWAP ENGINE S-AFRICA BLACK N6260 RM-25 SWAP ENGINE S-AFRICA SILVER N6260 RM-25 SWAP ENGINE TURKEY BLACK N6260 RM-25 SWAP ENGINE TURKEY SILVER N6260 RM-25 SWAP ENGINE UKRAINA BLACK N6260 RM-25 SWAP ENGINE UKRAINA SILVER N6260 RM-25 SWAP ENGINE E&A BLACK N6260 RM-25 SWAP ENGINE E&A SILVER N6260 RM-25 SWAP ENGINE FRANCE BLACK N6260 RM-25 SWAP ENGINE FRANCE SILVER N6260 RM-25 SWAP ENGINE RUSSIA BLACK N6260 RM-25 SWAP ENGINE RUSSIA SILVER 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–9 RM-25 Parts and layouts Nokia Customer Care SWAP units N6260 RM-25 SWAP ENGINE S-AFRICA BLACK N6260 RM-25 SWAP ENGINE S-AFRICA SILVER Component parts Note: For the latest Component parts list, please refer to the Service bulletin. Table 15 Component parts list for build 1fsa_09a Refs Type Object Name Earpiece EARPIECE 105+-3DB 32R D8.1X2.25 Shield Assembly UI flex assy 040-000388 P2103 Shield LCD Shield 040-000237 P2103 Cover Assembly B1 cover assembly Black Coffee P2103 X816 Board To Board Connector SM CONN B2B 2X8 F P0.4, camera connector on main PWB R313, R371, R642, R861 Fixed Resistor CHIPRES 0W06 18K J 0402 C659, C662, C664, C671, C673, C673, C698, C862 Ceramic Capacitor CHIPCAP X7R 22N K 16V 0402 Cover Assembly A2 cover assembly Black Coffee Cover Assembly A2 cover assembly Silver Sand P2103 Plate Panel painted Silver P2103 Cover Battery lid assy Black Coffee P2103 Label And Sticker BLANK LABEL 30.0X22.0 DMD07217 Cover Battery lid assy Silver Sand P2103 Cover B2 bezel printed Black 040-002071 P2103 Tape And Foil And Film UI adhesive 040-000074 P2103 Tape And Foil And Film B2 bezel adhesive DMD12641 P2103 Page 2–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. PWB Position, X/Y Assy Side 9235618 (Issue 2) RM-25 Parts and layouts Refs Type Nokia Customer Care Object Name Gasket And Seal IHF net 040-000076 P2103 Frame B2 bezel printed Silver 040-002071 P2103 Speaker SPEAKER IHF 77.3DB 7R D16X4.40 Tape And Foil And Film IHF speaker adhesive 040-001415 P2103 Gasket And Seal IHF gasket with net 040-000071 P2103 Dome Sheet Top UI domesheet 040-0000176 P2103 Vibrator VIBRA ASSY 1.0V 80MA 9000RPM Cover Assembly B1 cover assembly Silver Sand P2103 Service Device SA-38 RF COUPLER Service Device RJ-33 SOLDERING JIG Service Device MJ-30 MODULE JIG P2103 Service Device DA-25 DOCKING ADAPTER P2103 Service Device SF-27 FLASH ADAPTER After Sales Kit SK-8 LGA COMPONENT REWORK KIT After Sales Kit SK-9 PA COMPONENT REWORK KIT Service Device SS-34 OPENING TOOL Production Device SK-5 LGA COMPONENT REWORK KIT Service Device RJ-46 REWORK JIG HDJ12 Service Device ST-15 REWORK STENCIL Cover Panel painted Black P2103 Keymat And Key NUM KEYMAT HARD TOP LATIN BLACK Keymat And Key NUM KEYMAT HARD TOP ARABIC SILVER Keymat And Key NUM KEYMAT HARD TOP LATIN SILVER Keymat And Key NUM KEYMAT HARD TOP ARABIC BLACK Keymat And Key NUM KEYMAT HARD TOP GREEK SILVER Keymat And Key NUM KEYMAT HARD TOP GREEK BLACK Keymat And Key NUM KEYMAT HARD TOP RUSS SILVER Keymat And Key NUM KEYMAT HARD TOP RUSSIA BLACK Keymat And Key NUM KEYMAT HARD TOP HEBREW SILVER Keymat And Key NUM KEYMAT HARD TOP HEBREW BLACK Keymat And Key NUM KEYMAT HARD TOP BoPo SILVER Keymat And Key NUM KEYMAT HARD TOP BoPo BLACK Keymat And Key NUM KEYMAT HARD TOP STROKE SILVER 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. 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PWB Position, X/Y Assy Side Page 2–11 RM-25 Parts and layouts Nokia Customer Care Refs Type Object Name Keymat And Key NUM KEYMAT HARD TOP STROKE BLACK Keymat And Key FUNC KEYMAT HARD TOP SILVER Keymat And Key FUNC KEYMAT HARD BLACK Display LCD MOD 176X208 AM 64KCO GDAF6007 Combo Memory NOR 128M + 128M 1.8/1.8V FGBA44 PBFREE Shield BB Shield DNS09299 P2103 Other Assembly RM-25 Mech sub-assembly Black CoffeP2103 Other Assembly RM-25 Mech sub-assembly Silver SandP2103 Battery And Battery Cell CELL CAPACITOR 0.015MAH 3V3 Screw Screw 1.8x7.0 DIN8015 FH FeZn black, B1 cover screws Screw Screw 1.8x5.0 DIN8015 FH FeZn black, A2 cover screws Screw Screw 1.0x4.0, Top UI board screws Electronic Assembly 1FS-F TOP-UI Speaker SPEAKER HF 69+-2DB 8R D16X4.36 Gasket And Seal IHF speaker gasket P2103 Fixed Resistor CHIPRES 0W06 22R J 0402 Ceramic Capacitor CHIPCAP X5R 1U0 K 25V T 1.0 1206 R873, R402, R492, R864, R871 Fixed Resistor CHIPRES 0W06 100R J 0402 R315 Integrated Discretes ASIP MMC-INTERFACE ESD FILT BGA11 R644, R675 Fixed Resistor CHIPRES 0W06 27K J 0402 R513, R514 Fixed Resistor CHIPRES 0W06 15K J 0402 V402 Diode SCH DIODE 30V 200MA VF 0V5 SOD523 R806 Resistor Network RES NETWORK 0W06 2X100R J 0404 LED LED WHITE 90-345MCD 10MA 90DEG D460 G502 Page 2–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. PWB Position, X/Y Assy Side 9235618 (Issue 2) RM-25 Parts and layouts Refs Type Nokia Customer Care Object Name PWB Position, X/Y Assy Side C406, C407, C501 Ceramic Capacitor CHIPCAP NP0 3P3 C 50V 0402 A300 Shield Assembly HELGO SHIELD ASSY DMC06934 R1024 F7 TOP A400 Shield Assembly PA SHIELD ASSY DMC06935 R1024 F3 TOP B250 Crystal CRYSTAL 32.768KHZ+-20PPM 12.5PF I8 TOP B440 Crystal CER.RESON 6MHZ+0.11%-0.09% 4.5X2.0 Q8 TOP C132 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 P2 BOTTOM C133 Electrolytic Capacitor CHIPTCAP 100U M 10V 6.0X3.2X1.5 C134 Ceramic Capacitor CHIPCAP X7R 10N K 50V 0603 S5 BOTTOM C135 Ceramic Capacitor CHIPCAP NP0 27P J 50V 0402 T5 BOTTOM C138 Ceramic Capacitor CHIPCAP X7R 10N K 16V 0402 L7 TOP C190 Ceramic Capacitor CHIPCAP NP0 15P J 50V 0402 H4 TOP C191 Ceramic Capacitor CHIPCAP NP0 2P2 C 50V 0402 I3 TOP C193 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 K2 TOP C199 Ceramic Capacitor CHIPCAP X5R 2U2 K 6V3 0603 C200 Ceramic Capacitor CHIPCAP X7R 330P J 50V 0402 I3 TOP C222 Ceramic Capacitor CHIPCAP X5R 10U M 6V3 0805 I5 TOP C231 Ceramic Capacitor CHIPCAP NP0 47P J 50V 0402 P5 TOP C241 Ceramic Capacitor CHIPCAP X5R 100N K 10V 0402 L9 TOP C253 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 I7 TOP C260 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 J8 TOP C270 Ceramic Capacitor CHIPCAP NP0 270P J 50V 0402 L8 TOP C315 Ceramic Capacitor CHIPCAP X5R 2U2 K 10V 0805 D3 BOTTOM C405 Ceramic Capacitor CHIPCAP X5R 4U7 K 6V3 0805 P3 TOP C444 Ceramic Capacitor CHIPCAP X5R 1U K 16V 0603 R8 TOP C460 Ceramic Capacitor CHIPCAP X7R 100N K 16V 0603 Q9 TOP C463 Ceramic Capacitor CHIPCAP X5R 470N K 10V 0603 P7 TOP C502 Ceramic Capacitor CHIPCAP NP0 180P J 25V 0402 D7 TOP C503 Ceramic Capacitor CHIPCAP NP0 2N7 J 25V 0805 D7 TOP C505 Ceramic Capacitor CHIPCAP NP0 2N2 J 16V 0603 G8 TOP C510 Ceramic Capacitor CHIPCAP NP0 56P J 50V 0402 F8 TOP C511 Ceramic Capacitor CHIPCAP NP0 1P2 C 50V 0402 F7 TOP 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. 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L3 TOP TOP Page 2–13 RM-25 Parts and layouts Nokia Customer Care Refs Type Object Name PWB Position, X/Y Assy Side C512 Ceramic Capacitor CHIPCAP NP0 18P J 50V 0402 F8 TOP C523 Ceramic Capacitor CHIP ARRAY NP0 4X470P J 16V 0612 E5 TOP C528 Ceramic Capacitor CHIPCAP NP0 82P J 50V 0402 G6 TOP C617 Ceramic Capacitor CHIPCAP X7R 3N3 J 50V 0402 T7 BOTTOM C620 Ceramic Capacitor CHIPCAP X7R 560P J 50V 0402 Q2 TOP C621 Ceramic Capacitor CHIPCAP NP0 68P J 50V 0402 Q3 TOP C657 Ceramic Capacitor CHIPCAP X7R 10N J 16V 0402 M4 TOP C658 Ceramic Capacitor CHIPCAP X7R 47N K 10V 0402 M4 TOP C663 Other Capacitor CHIP ARRAY X5R 2X47N K 10V 0405 O4 TOP C665 Other Capacitor CHIP ARRAY X5R 2X33N M 10V 0405 O3 TOP C670 Ceramic Capacitor CHIPCAP X7R 4N7 K 25V 0402 M4 TOP C701 Ceramic Capacitor CHIPCAP X7R 1N0 J 50V 0402 G3 TOP C937 Fixed Resistor CHIPRES 0W06 33K J 0402 D190 Mixed Signal ASIC TJA4 BLUETOOTH DEVICE J4 TOP D191 Logic IC 1XINV 1.8-5.5V SC70-5 J3 TOP D400 Power Management IC DC/DC CONV 350MA(TK11851)SOP8 D440 Interface IC KAEDE V1.0 ISP1182 HVQFN32 Q9 TOP D461 DRAM Memory SDRAM 8MX16 1.8V/1.8V WBGA60 PBFREE P6 TOP D462 FLASH Memory FLASH 4MX16 1.8/1.8V FBGA44 PBFREE M9 TOP F130 Fuse And Protector SM FUSE F 1.5A 32V ROHS-FREE 0603 G500 VCO VCO 3296-3980MHZ 4-BAND Matsushita D6 TOP G501 VCTCXO VCTCXO 26MHZ+-3PPM 2.7V 1.3MA GSM E8 TOP L131 EMC Component FERR.BEAD 240R/100M 0.4A 0R3 0402 S5 BOTTOM L190 Fixed Inductor CHIP COIL 22N J Q28/800MHZ 0402 I4 TOP L191 Fixed Inductor CHIP COIL 2N7 +-0N3 Q29/800M 0402 I4 TOP L222 EMC Component FERRITE BEAD 0R5 600R/100MHZ 0603 I5 TOP L230 Fixed Inductor CHOKE 10uH M 0.53A 0R48 4.8x4.8x1.2 Q5 TOP L401 Fixed Inductor CHOKE 22U M 0.33A 1R5 3.3X3.3X1.3 P4 TOP L441 Fixed Inductor CHIP COIL 56N J Q21/800MHZ 0402 T6 BOTTOM L500 Fixed Inductor CHIP COIL 5N6 +-0N3 Q7/100M 0402 F8 TOP L502 Fixed Inductor CHIP COIL 3N3 +-0N1 Q30/1GHZ 0402 F8 TOP L504 Fixed Inductor CHIP COIL 3N9 +-0N1 Q28/1GHZ 0402 F7 TOP Page 2–14 Company Confidential Copyright ©2005 Nokia. 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TOP P3 T4 TOP BOTTOM 9235618 (Issue 2) RM-25 Parts and layouts Refs Type Nokia Customer Care Object Name PWB Position, X/Y Assy Side L622 Fixed Inductor CHIP COIL 68NH J Q12/100MHZ 0603 S7 BOTTOM L656 Fixed Inductor CHIP COIL 33N G Q40/250MHZ 0603 M3 TOP L658 Fixed Inductor CHIP COIL 120N G Q32/150MHZ 0603 N4 TOP L677 EMC Component CHIP BEAD ARRAY 2X1000R 0405 T6 BOTTOM L700 EMC Component FERR.BEAD 0R03 42R/100MHZ 3A 0805 G4 TOP L702 Fixed Inductor CHIP COIL 33N J Q23/800MHZ 0402 G7 TOP L800 Fixed Inductor CHIP COIL 3N3 +-0N3 Q28/800M 0402 D3 TOP L802 Fixed Inductor CHIP COIL 4N7 +-0N1 Q29/1GHZ 0402 F6 TOP L804 Fixed Inductor CHIP COIL 18N J Q29/800MHZ 0402 F6 TOP L807 Fixed Inductor CHIP COIL 8N2 J Q28/800MHZ 0402 G6 TOP N130 Power Management IC CURRNT SENS LM3820 USMD10 PB-FREE N230 Power Management IC DC/DC 1.8V/1.5V(LM2608-1.8)USMD10 N233 Power Management IC REG+MAS9161B2GB06 2.8V 80MA TSOT5 N500 RF ASIC HELGO85G PBFREE TFBGA88 F7 TOP N656 Other IC FM RECEIVER(TEA5767HN) LQFP40 N3 TOP N661 Other IC VREG & LEVELSHIFT(LP3928)USMD16 L5 TOP N662 Analog IC AF AMP 0.4W LM4890/NCP2890 PBFREE Q3 TOP N700 Power Amplifier PW AMP RF9250E4.1 Micro GSM/EDGE F3 TOP N750 Infrared IRDA CIM-50M5A **** RESERVED **** P10 BOTTOM R130 Fixed Resistor CHIPRES 0W06 2K2 J 0402 Q2 BOTTOM R132 Variable Resistor NTC RES 0W1 47K J B 4050+-3% 0402 K10 BOTTOM R133 Fixed Resistor CHIPRES 0W06 100K J 0402 L7 TOP R192 Fixed Resistor CHIPRES 0W06 2K7 J 0402 I3 TOP R193 Fixed Resistor CHIPRES 0W06 10K J 0402 J3 TOP R194 Fixed Resistor CHIPRES 0W06 2R2 J 0402 I3 TOP R253 Fixed Resistor CHIPRES 0W06 100K F 200PPM 0402 L8 TOP R257 Fixed Resistor CHIPRES 0W06 220R J 0402 L7 TOP R259 Fixed Resistor CHIPRES 0W25 0R22 J 0805 I6 TOP R260 Fixed Resistor CHIPRES 0W06 27K F 0402 K6 TOP R261 Integrated Discretes ASIP 4XESD *** PB-FREE *** BGA5 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. 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P2 P4 O4 L10 BOTTOM TOP TOP BOTTOM Page 2–15 RM-25 Parts and layouts Nokia Customer Care Refs Type Object Name PWB Position, X/Y Assy Side R265 Fixed Resistor CHIPRES JUMPER 0R0 0603 K8 TOP R270 Fixed Resistor CHIPRES 0W06 4K7 J 0402 I8 TOP R310 Integrated Discretes ASIP SIM INTERFACE ** PB-FREE ** R315 Integrated Discretes ASIP MMC FILTER *** PB-FREE *** R403 Variable Resistor CHIP VARISTOR VWM15V VC50V 0402 S2 TOP R420 Fixed Resistor CHIPRES 0W06 3K9 J 0402 M5 TOP R422 Fixed Resistor CHIPRES 0W06 100R F 200PPM 0402 M8 TOP R446 Fixed Resistor CHIPRES 0W06 33R J 0402 T5 BOTTOM R448 Fixed Resistor CHIPRES 0W06 68R J 0402 R8 TOP R451 Integrated Discretes ASIP USB2 FILTER BGA10 PBFREE R452 Fixed Resistor CHIPRES 0W06 220K J 0402 R9 TOP R491 Fixed Resistor CHIPRES 0W06 680R J 0402 O5 TOP R501 Fixed Resistor CHIPRES 0W06 5K6 J 0402 D7 TOP R502 Fixed Resistor CHIPRES 0W06 6K8 F 0402 D7 TOP R503 Resistor Network RES NETWORK 0W04 2DB ATT 0404 D7 TOP R506 Fixed Resistor CHIPRES 0W06 22K J 0402 G8 TOP R512 Fixed Resistor CHIPRES 0W06 5K6 F 0402 E6 TOP R515 Resistor Network RES NETWORK 0W06 4X5K6 J 0804 E7 TOP R516 Fixed Resistor CHIPRES 0W06 10R J 0402 F8 TOP R602 Fixed Resistor CHIPRES 0W06 1K0 J 0402 K9 TOP R604 Fixed Resistor CHIPRES 0W06 470R J 0402 J9 TOP R634 Resistor Network RES NETWORK 0W06 2X10R J 0404 S7 BOTTOM R635 Integrated Discretes ASIP MIC W/ESD RES+CAP+ZDI BGA11 R645 Variable Resistor VAR.ARRAY 2X16V 824-915MHZ 0405 T4 TOP R650 Resistor Network RES NETWORK 0W06 2X220R J 0404 T4 TOP R651 Resistor Network RES NETWORK 0W03 4X22R J 0804 L10 BOTTOM R656 Fixed Resistor CHIPRES 0W06 12R J 0402 M2 TOP R658 Fixed Resistor CHIPRES 0W06 47R J 0402 M3 TOP R662 Fixed Resistor CHIPRES 0W06 5R6 J 0402 N4 TOP R667 Fixed Resistor CHIPRES 0W06 18K F 100PPM 0603 N4 TOP Page 2–16 Company Confidential Copyright ©2005 Nokia. 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E4 E5 S5 S6 BOTTOM BOTTOM BOTTOM BOTTOM 9235618 (Issue 2) RM-25 Parts and layouts Refs Type Nokia Customer Care Object Name PWB Position, X/Y Assy Side R693 Fixed Resistor CHIPRES 0W06 1M0 J 0402 J3 TOP R717 Resistor Network RES NETWORK 0W04 1DB ATT 0404 G3 TOP R750 Fixed Resistor CHIPRES 0W5 4R7 J 200PPM 1210 O10 BOTTOM R800 Fixed Resistor CHIPRES 0W06 3K3 J 0402 D4 TOP R802 Fixed Resistor CHIPRES 0W06 560R J 0402 E4 TOP R862 Ceramic Capacitor CHIPCAP X7R 33N K 10V 0402 S001 Switch And Knob MMC Switch E2 BOTTOM T500 Balun TRANSF BALUN 3290-3980MHZ D7 TOP T700 Balun TRANSF BALUN 1800+-100MHZ 2X1.25 G7 TOP T800 Transformer TRANSF BALUN 1.9GHZ+-100MHZ2X1.25 G5 TOP V130 Diode TVS DI 1PMT16AT3 16V 175W PWRMITE T4 BOTTOM V400 Integrated Discretes ASIP EMI/ESD FILTER BGA6 V800 Bipolar Transistor BJT TR BGA428 LNA1.8GHZ 19.5DB SOT363 V801 Bipolar Transistor BJT TR 2SC5658QRS N 50V 0A1 0W15 VMT3 X131 Battery Connector SM BATTERY CONN 3POLE SPR S4 BOTTOM X132 System Connector SM SYSTEM CONNECTOR 14POL U6 BOTTOM X400 Board To Board Connector SM CONN 2X11 SPR 50V 0.5A PCB/PCB X816 Fixed Resistor CHIPRES JUMPER 0R0 0201 X817 Board To Board Connector SM CONN B2B 2X25 M P0.4 X820 Other Customized Connector SIM/MMC combo reader P2103 X822 Coaxial Connector SM CONN RF JACK 50R 2W 6GHZ X823 Other Customized Connector SM CONN VIBRA SPACER PAD 2.8X1.8 X825 Spring UI SPRING T2 TOP Z191 Ceramic Filter CER FILT 2441+-41.75MHZ 2.7X2.2 I3 TOP Z192 Balun TRANSF BALUN 2400+/-100MHZ I4 TOP Z401 Integrated Discretes ASIP 10-CH ESD EMI FILTER BGA25 Z700 SAW Filter SAW FILT 897.5+-17.5MHZ/3DB 2X1.6 G7 TOP Z800 Antenna Switch DIPL+3SW824-960/1710-1990MHZ5.4*4 E3 TOP 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. 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TOP T2 D4 Q4 S5 S7 T3 F6 E2 C2 Q3 TOP TOP TOP TOP TOP TOP BOTTOM TOP BOTTOM TOP Page 2–17 RM-25 Parts and layouts Nokia Customer Care Refs Type PWB Position, X/Y Object Name Assy Side Z801 SAW Filter SAW FILT 1960+-30MHZ/3.5DB 2X1.6 D3 TOP Z802 SAW Filter SAW FILT 1842.5+-37.5MHZ 2X1.6 F5 TOP Z803 SAW Filter SAW FILT 942.5+-17.5MHZ/3DB 2X1.6 F5 TOP Table 16 Component parts for 1fsa_11a Ref Type Name Side XY E M E A A P A C C L N h T A i A M n a A300 Shield Assembly HELGO SHIELD ASSY DMC06934 R1024 T F7 x x x x A400 Shield Assembly PA SHIELD ASSY DMC06935 R1024 T F3 x x x x B250 Crystal CRYSTAL 32.768KHZ+-20PPM 12.5PF T I8 x x x x B440 Crystal CER.RESON 6MHZ+0.11%-0.09% 4.5X2.0 T Q8 x x x x C1 Ceramic Capacitor CHIPCAP X7R 10N K 16V 0402 x x x x C100 Ceramic Capacitor CHIPCAP X7R 33N K 10V 0402 x x x x C101 Ceramic Capacitor CHIPCAP X7R 33N K 10V 0402 x x x x C102 Ceramic Capacitor CHIPCAP X7R 33N K 10V 0402 x x x x C103 Ceramic Capacitor CHIPCAP X7R 33N K 10V 0402 x x x x C132 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 B P2 x x x x C133 Electrolytic Capacitor CHIPTCAP 100U M 10V 6.0X3.2X1.5 T L3 x x x x C134 Ceramic Capacitor CHIPCAP X7R 10N K 50V 0603 B S5 x x x x C135 Ceramic Capacitor CHIPCAP NP0 27P J 50V 0402 B T5 x x x x C190 Ceramic Capacitor CHIPCAP NP0 15P J 50V 0402 T H4 x x x x C191 Ceramic Capacitor CHIPCAP NP0 2P2 C 50V 0402 T I3 x x x x C192 Ceramic Capacitor CHIPCAP NP0 2P2 C 50V 0402 T I4 x x x x C193 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T K2 x x x x C194 Ceramic Capacitor CHIPCAP NP0 2P2 C 50V 0402 T J3 x x x x C197 Ceramic Capacitor CHIPCAP NP0 15P J 50V 0402 T I4 x x x x C199 Ceramic Capacitor CHIPCAP X5R 2U2 K 6V3 0603 T K4 x x x x C200 Ceramic Capacitor CHIPCAP X7R 330P J 50V 0402 T I3 x x x x C203 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K3 x x x x C220 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T I5 x x x x C221 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T I5 x x x x C222 Ceramic Capacitor CHIPCAP X5R 10U M 6V3 0805 T I5 x x x x Page 2–18 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Ref Type Nokia Customer Care Name Side XY E M E A A P A C C L N h T A i A M n a C230 Ceramic Capacitor CHIPCAP X5R 10U M 6V3 0805 T P4 x x x x C231 Ceramic Capacitor CHIPCAP NP0 47P J 50V 0402 T P5 x x x x C232 Ceramic Capacitor CHIPCAP X5R 10U M 6V3 0805 T P5 x x x x C233 Ceramic Capacitor CHIPCAP X5R 10U M 6V3 0805 T P5 x x x x C239 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T O5 x x x x C240 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T O4 x x x x C250 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T I6 x x x x C251 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T J6 x x x x C252 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T L8 x x x x C253 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 T I7 x x x x C254 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 T I8 x x x x C255 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T H8 x x x x C256 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T I7 x x x x C257 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T I8 x x x x C259 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T J9 x x x x C260 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T J8 x x x x C261 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T K9 x x x x C262 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T K9 x x x x C263 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T I8 x x x x C264 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T J9 x x x x C265 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T J9 x x x x C270 Ceramic Capacitor CHIPCAP NP0 270P J 50V 0402 T L8 x x x x C272 Ceramic Capacitor CHIPCAP X7R 1N0 K 50V 0402 T H8 x x x x C273 Ceramic Capacitor CHIPCAP X7R 1N0 K 50V 0402 T H8 x x x x C274 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T I6 x x x x C276 Ceramic Capacitor CHIPCAP X7R 1N0 K 50V 0402 T I6 x x x x C278 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T I7 x x x x C279 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T I6 x x x x C280 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T H6 x x x x C281 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T J5 x x x x C282 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K8 x x x x C284 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T L8 x x x x 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–19 RM-25 Parts and layouts Nokia Customer Care Ref Type Name Side XY E M E A A P A C C L N h T A i A M n a C287 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K5 x x x x C288 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K5 x x x x C289 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K6 x x x x C290 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K5 x x x x C291 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T L5 x x x x C294 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T J5 x x x x C295 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T J6 x x x x C296 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T J6 x x x x C297 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K6 x x x x C298 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K5 x x x x C299 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K5 x x x x C3 Ceramic Capacitor CHIPCAP X5R 100N K 10V 0402 C300 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T J5 x x x x C301 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K6 x x x x C302 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T K5 x x x x C314 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 B E3 x x x x C315 Ceramic Capacitor CHIPCAP X5R 2U2 K 10V 0805 B D3 x x x x C340 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T Q2 x x x x C341 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T Q2 x x x x C354 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T T2 x x x x C355 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T S2 x x x x C356 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T T2 x x x x C4 Ceramic Capacitor CHIPCAP X5R 100N K 10V 0402 C404 Ceramic Capacitor CHIPCAP NP0 47P J 50V 0402 T P2 x x x x C405 Ceramic Capacitor CHIPCAP X5R 4U7 K 6V3 0805 T P3 x x x x C406 Ceramic Capacitor CHIPCAP X5R 1U0 K 25V T 1.0 1206 T O3 x x x x C407 Ceramic Capacitor CHIPCAP X5R 1U0 K 25V T 1.0 1206 T O2 x x x x C444 Ceramic Capacitor CHIPCAP X5R 1U K 16V 0603 T R8 x x x x C445 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 B T5 x x x x C446 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 B T5 x x x x C447 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 B T5 x x x x CHIPCAP NP0 12P J 50V 0402 T Q7 x x x x C450 Page 2–20 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. x x x x x x x x 9235618 (Issue 2) RM-25 Parts and layouts Ref Type Nokia Customer Care Name Side XY E M E A A P A C C L N h T A i A M n a C451 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T U2 x x x x C460 Ceramic Capacitor CHIPCAP X7R 100N K 16V 0603 T Q9 x x x x C463 Ceramic Capacitor CHIPCAP X5R 470N K 10V 0603 T P7 x x x x C464 Ceramic Capacitor CHIPCAP X7R 10N K 50V 0603 T P7 x x x x C465 Ceramic Capacitor CHIPCAP X5R 470N K 10V 0603 T Q7 x x x x C466 Ceramic Capacitor CHIPCAP X7R 10N K 50V 0603 T Q7 x x x x C470 Ceramic Capacitor CHIPCAP X7R 100N K 16V 0603 T Q9 x x x x C490 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T L6 x x x x C491 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 T O5 x x x x C500 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T D6 x x x x C501 Ceramic Capacitor CHIPCAP NP0 3P3 C 50V 0402 T D6 x x x x C502 Ceramic Capacitor CHIPCAP NP0 180P J 25V 0402 T D7 x x x x C503 Ceramic Capacitor CHIPCAP NP0 2N7 J 25V 0805 T D7 x x x x C504 Ceramic Capacitor CHIPCAP NP0 270P J 50V 0402 T D7 x x x x C505 Ceramic Capacitor CHIPCAP NP0 2N2 J 16V 0603 T G8 x x x x C506 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T G8 x x x x C510 Ceramic Capacitor CHIPCAP NP0 56P J 50V 0402 T F8 x x x x C511 Ceramic Capacitor CHIPCAP NP0 1P2 C 50V 0402 T F7 x x x x C512 Ceramic Capacitor CHIPCAP NP0 18P J 50V 0402 T F8 x x x x C516 Ceramic Capacitor CHIPCAP NP0 27P J 50V 0402 T F8 x x x x C518 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 T E6 x x x x C520 Ceramic Capacitor CHIPCAP NP0 56P J 50V 0402 T G6 x x x x C523 Ceramic Capacitor CHIP ARRAY NP0 4X470P J 16V 0612 T E5 x x x x C525 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T E7 x x x x C528 Ceramic Capacitor CHIPCAP NP0 82P J 50V 0402 T G6 x x x x C529 Ceramic Capacitor CHIPCAP NP0 47P J 50V 0402 T E7 x x x x C530 Ceramic Capacitor CHIPCAP NP0 47P J 50V 0402 T E7 x x x x C531 Ceramic Capacitor CHIPCAP NP0 18P J 50V 0402 T G6 x x x x C532 Ceramic Capacitor CHIPCAP NP0 27P J 50V 0402 T G6 x x x x C600 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T L9 x x x x C605 Ceramic Capacitor CHIPCAP X5R 10U M 6V3 0805 T J9 x x x x C608 Ceramic Capacitor CHIPCAP X7R 1N0 K 50V 0402 T K9 x x x x 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–21 RM-25 Parts and layouts Nokia Customer Care Ref Type Name Side XY E M E A A P A C C L N h T A i A M n a C609 Ceramic Capacitor CHIPCAP X7R 1N0 K 50V 0402 T K9 x x x x C611 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 B T7 x x x x C612 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 B T7 x x x x C613 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 B T7 x x x x C614 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 B T7 x x x x C617 Ceramic Capacitor CHIPCAP X7R 3N3 J 50V 0402 B T7 x x x x C620 Ceramic Capacitor CHIPCAP X7R 560P J 50V 0402 T Q2 x x x x C621 Ceramic Capacitor CHIPCAP NP0 68P J 50V 0402 T Q3 x x x x C622 Ceramic Capacitor CHIPCAP X5R 470N K 10V 0603 T Q2 x x x x C625 Ceramic Capacitor CHIPCAP X7R 560P J 50V 0402 T Q3 x x x x C629 Ceramic Capacitor CHIPCAP X7R 3N3 J 50V 0402 B S6 x x x x C630 Ceramic Capacitor CHIPCAP X7R 3N3 J 50V 0402 B T6 x x x x C632 Ceramic Capacitor CHIPCAP X5R 10U M 6V3 0805 T J9 x x x x C638 Ceramic Capacitor CHIPCAP X7R 3N3 J 50V 0402 B T6 x x x x C639 Ceramic Capacitor CHIPCAP X7R 3N3 J 50V 0402 B T6 x x x x C657 Ceramic Capacitor CHIPCAP X7R 10N J 16V 0402 T M4 x x x x C658 Ceramic Capacitor CHIPCAP X7R 47N K 10V 0402 T M4 x x x x C659 Ceramic Capacitor CHIPCAP X7R 22N K 16V 0402 T M2 x x x x C661 Ceramic Capacitor CHIPCAP X7R 1N0 K 50V 0402 T O2 x x x x C662 Ceramic Capacitor CHIPCAP X7R 22N K 16V 0402 T M3 x x x x C663 Other Capacitor CHIP ARRAY X5R 2X47N K 10V 0405 T O4 x x x x C664 Ceramic Capacitor CHIPCAP X7R 22N K 16V 0402 T N2 x x x x C665 Other Capacitor CHIP ARRAY X5R 2X33N M 10V 0405 T O3 x x x x C666 Ceramic Capacitor CHIPCAP X7R 47N K 10V 0402 T O4 x x x x C667 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T N4 x x x x C670 Ceramic Capacitor CHIPCAP X7R 4N7 K 25V 0402 T M4 x x x x C671 Ceramic Capacitor CHIPCAP X7R 22N K 16V 0402 T N4 x x x x C672 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T N4 x x x x C673 Ceramic Capacitor CHIPCAP X7R 22N K 16V 0402 T O2 x x x x C674 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T N2 x x x x C678 Ceramic Capacitor CHIPCAP NP0 27P J 50V 0402 T N4 x x x x C679 Ceramic Capacitor CHIPCAP NP0 47P J 50V 0402 T M4 x x x x Page 2–22 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Ref Type Nokia Customer Care Name Side XY E M E A A P A C C L N h T A i A M n a C693 Ceramic Capacitor CHIPCAP X7R 3N3 J 50V 0402 B T7 x x x x C696 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 B E5 x x x x C698 Ceramic Capacitor CHIPCAP X7R 22N K 16V 0402 T Q3 x x x x C701 Ceramic Capacitor CHIPCAP X7R 1N0 J 50V 0402 T G3 x x x x C702 Ceramic Capacitor CHIPCAP X7R 1N0 J 50V 0402 T F3 x x x x C705 Ceramic Capacitor CHIPCAP X5R 4U7 K 6V3 0805 T G3 x x x x C706 Ceramic Capacitor CHIPCAP NP0 27P J 50V 0402 T G4 x x x x C707 Ceramic Capacitor CHIPCAP NP0 1P2 C 50V 0402 T G3 x x x x C709 Ceramic Capacitor CHIPCAP X7R 1N0 J 50V 0402 T G4 x x x x C710 Ceramic Capacitor CHIPCAP X7R 1N0 J 50V 0402 T F4 x x x x C713 Ceramic Capacitor CHIPCAP NP0 15P J 50V 0402 T G7 x x x x C714 Ceramic Capacitor CHIPCAP NP0 15P J 50V 0402 T G7 x x x x C750 Ceramic Capacitor CHIPCAP X5R 4U7 K 6V3 0805 B O10 x x x x C751 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 B Q10 x x x x C800 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T D4 x x x x C801 Ceramic Capacitor CHIPCAP NP0 2P2 C 50V 0402 T D3 x x x x C803 Ceramic Capacitor CHIPCAP NP0 15P J 50V 0402 T D4 x x x x C804 Ceramic Capacitor CHIPCAP NP0 1P2 C 50V 0402 T E4 x x x x C805 Ceramic Capacitor CHIPCAP NP0 15P J 50V 0402 T G6 x x x x C806 Ceramic Capacitor CHIPCAP NP0 15P J 50V 0402 T G6 x x x x C862 Ceramic Capacitor CHIPCAP X7R 22N K 16V 0402 C863 Ceramic Capacitor CHIPCAP NP0 100P J 50V 0402 T Q2 x x x x C905 Ceramic Capacitor CHIPCAP NP0 10P J 50V 0402 T M7 x x x x C933 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T T4 x x x x C934 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T U4 x x x x C935 Ceramic Capacitor CHIPCAP NP0 22P J 50V 0402 T Q9 x x x x C936 Ceramic Capacitor CHIPCAP NP0 270P J 50V 0402 B S5 x x x x C940 Ceramic Capacitor CHIPCAP X5R 1U K 6V3 0603 T L7 x x x x D190 Mixed Signal ASIC TJA4 BLUETOOTH DEVICE T J4 x x x x D191 Logic IC 1XINV 1.8-5.5V SC70-5 T J3 x x x x D400 Power Management IC DC/DC CONV 350MA(TK11851)SOP8 T P3 x x x x 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. x x x x Page 2–23 RM-25 Parts and layouts Nokia Customer Care Ref Type Name Side XY E M E A A P A C C L N h T A i A M n a D440 Interface IC KAEDE V1.0 ISP1182 HVQFN32 T Q9 x x x x D460 Combo Memory NOR 128M + 128M 1.8/1.8V FGBA44 PBFREE T O9 x x x x NOR 128M + 128M 1.8/1.8V FGBA44 PBFREE T O9 x x x x D460 D461 DRAM Memory SDRAM 8MX16 1.8V/1.8V FBGA60 PBFREE T P6 x x x x D462 FLASH Memory FLASH 4MX16 1.8/1.8V FBGA44 PBFREE T M9 x x x x FLASH 4MX16 1.8/1.8V VFBGA44 PBFREE T M9 x x x x D462 F130 Fuse And Protector SM FUSE F 1.5A 32V ROHS-FREE 0603 B T4 x x x x G500 VCO VCO 3296-3980MHZ 4-BAND Matsushita T D6 x x x x G501 VCTCXO VCTCXO 26MHZ+-3PPM 2.7V 1.3MA GSM T E8 x x x x G502 Battery And Battery Cell CELL CAPACITOR 0.015MAH 3V3 B T8 x x x x I003 Keymat And Key FUNC KEYMAT HARD BLACK x x x x I003 Keymat And Key FUNC KEYMAT HARD TOP SILVER x x x x I004 Screw Screw 1.8x5.0 DIN8015 FH FeZn black x x x x I005 Shield LCD Shield x x x x I006 Earpiece EARPIECE 105+-3DB 32R D8.1X2.25 x x x x I007 Display LCD MOD 176X208 AM 64KCO GDAF6007 Halti2 x x x x I202 Microphone Assembly MIC+BOOT ASSY -42+-3DB D7.7X3MM x x x x I205 Keymat And Key Sidekey Hard Top Black P2103 x x x x I205 Keymat And Key Sidekey Hard Top Silver x x x x I206 Keymat And Key NUM KEYMAT HARD TOP LATIN BLACK x x I206 Keymat And Key NUM KEYMAT HARD TOP STROKE BLACK x x I206 Keymat And Key NUM KEYMAT HARD TOP STROKE SILVER x x I206 Keymat And Key NUM KEYMAT HARD TOP BoPo BLACK x I206 Keymat And Key NUM KEYMAT HARD TOP BoPo SILVER x I206 Keymat And Key NUM KEYMAT HARD TOP HEBREW BLACK x I206 Keymat And Key NUM KEYMAT HARD TOP HEBREW SILVER x I206 Keymat And Key NUM KEYMAT HARD TOP RUSSIA BLACK x I206 Keymat And Key NUM KEYMAT HARD TOP RUSSIA SILVER x I206 Keymat And Key NUM KEYMAT HARD TOP GREEK BLACK x I206 Keymat And Key NUM KEYMAT HARD TOP GREEK SILVER x Page 2–24 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. x 9235618 (Issue 2) RM-25 Parts and layouts Ref Type Nokia Customer Care Name Side XY E M E A A P A C C L N h T A i A M n a I206 Keymat And Key NUM KEYMAT HARD TOP ARABIC SILVER x I206 Keymat And Key NUM KEYMAT HARD TOP ARABIC BLACK x I206 Keymat And Key NUM KEYMAT HARD TOP LATIN SILVER x x I207 Plate Panel painted Black P2103 x x x x I207 Plate Panel painted Silver P2103 x x x x I210 Shield BB Shield DNS09299 P2103 x x x x I214 Label And Sticker BLANK LABEL 32.5X50.5 BRADY x x x x I215 Charger Connector DC-Jack Low Profile P2103 x x x x I217 Vibrator VIBRA ASSY 1.0V 80MA 9000RPM x x x x I220 Screw Screw 1.8x7.0 DIN8015 FH FeZn black x x x x L130 EMC Component FERR.BEAD 0R03 42R/100MHZ 3A 0805 B T4 x x x x L131 EMC Component FERR.BEAD 240R/100M 0.4A 0R3 0402 B S5 x x x x L133 EMC Component FERR.BEAD 240R/100M 0.4A 0R3 0402 B S5 x x x x L190 Fixed Inductor CHIP COIL 22N J Q28/800MHZ 0402 T I4 x x x x L191 Fixed Inductor CHIP COIL 2N7 +-0N3 Q29/800M 0402 T I4 x x x x L192 Fixed Inductor CHIP COIL 2N7 +-0N3 Q29/800M 0402 T I4 x x x x L193 Fixed Inductor CHIP COIL 22N J Q28/800MHZ 0402 T I3 x x x x L194 Fixed Inductor CHIP COIL 22N J Q28/800MHZ 0402 T I3 x x x x L222 EMC Component FERRITE BEAD 0R5 600R/100MHZ 0603 T I5 x x x x L230 Fixed Inductor CHOKE 10uH M 0.53A 0R48 4.8x4.8x1.2 T Q5 x x x x L400 EMC Component FERRITE BEAD 0R5 600R/100MHZ 0603 T P3 x x x x L401 Fixed Inductor CHOKE 22U M 0.33A 1R5 3.3X3.3X1.3 T P4 x x x x L440 EMC Component FERR.BEAD 240R/100M 0.4A 0R3 0402 B T5 x x x x L441 Fixed Inductor CHIP COIL 56N J Q21/800MHZ 0402 B T6 x x x x L442 Fixed Inductor CHIP COIL 56N J Q21/800MHZ 0402 B T5 x x x x L500 Fixed Inductor CHIP COIL 5N6 +-0N3 Q7/100M 0402 T F8 x x x x L501 Fixed Inductor CHIP COIL 5N6 +-0N3 Q7/100M 0402 T F8 x x x x L502 Fixed Inductor CHIP COIL 3N3 +-0N1 Q30/1GHZ 0402 T F8 x x x x L503 Fixed Inductor CHIP COIL 3N3 +-0N1 Q30/1GHZ 0402 T F8 x x x x L504 Fixed Inductor CHIP COIL 3N9 +-0N1 Q28/1GHZ 0402 T F7 x x x x L622 Fixed Inductor CHIP COIL 68NH J Q12/100MHZ 0603 B S7 x x x x L656 Fixed Inductor CHIP COIL 33N G Q40/250MHZ 0603 T M3 x x x x 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. x Page 2–25 RM-25 Parts and layouts Nokia Customer Care Ref Type Name Side XY E M E A A P A C C L N h T A i A M n a L657 Fixed Inductor CHIP COIL 33N G Q40/250MHZ 0603 T M3 x x x x L658 Fixed Inductor CHIP COIL 120N J Q16/100MHZ 0603 T N4 x x x x L677 EMC Component CHIP BEAD ARRAY 2X1000R 0405 B T6 x x x x L678 EMC Component CHIP BEAD ARRAY 2X1000R 0405 B T7 x x x x L679 EMC Component CHIP BEAD ARRAY 2X1000R 0405 B T6 x x x x L700 EMC Component FERR.BEAD 0R03 42R/100MHZ 3A 0805 T G4 x x x x L702 Fixed Inductor CHIP COIL 33N J Q23/800MHZ 0402 T G7 x x x x L800 Fixed Inductor CHIP COIL 3N3 +-0N3 Q28/800M 0402 T D3 x x x x L801 Fixed Inductor CHIP COIL 3N3 +-0N3 Q28/800M 0402 T E4 x x x x L802 Fixed Inductor CHIP COIL 4N7 +-0N1 Q29/1GHZ 0402 T F6 x x x x L803 Fixed Inductor CHIP COIL 4N7 +-0N1 Q29/1GHZ 0402 T F6 x x x x L804 Fixed Inductor CHIP COIL 18N J Q29/800MHZ 0402 T F6 x x x x L805 Fixed Inductor CHIP COIL 18N J Q29/800MHZ 0402 T F6 x x x x L807 Fixed Inductor CHIP COIL 8N2 J Q28/800MHZ 0402 T G6 x x x x L825 Fixed Inductor CHIP COIL 33N G Q40/250MHZ 0603 T S2 x x x x L836 EMC Component CHIP BEAD ARRAY 2X1000R 0405 T T2 x x x x N100 Magnetic Sensor HALL IC SWITCH SH248CSP VCC x x x x N101 Magnetic Sensor HALL IC SWITCH SH248CSP VCC x x x x N130 Power Management IC CURRNT SENS LM3820 USMD10 PB-FREE B P2 x x x x N230 Power Management IC DC/DC 1.8V/1.5V(LM2608-1.8)USMD10 T P4 x x x x N233 Power Management IC REG+MAS9161B2GB06 2.8V 80MA TSOT5 T O4 x x x x N310 Other IC VREG & LEVELSHIFT(LP3928)USMD16 B D3 x x x x N500 RF ASIC HELGO86 LB T F7 x x x x N656 Other IC FM RECEIVER(TEA5767HN) LQFP40 T N3 x x x x N661 Other IC VREG & LEVELSHIFT(LP3928)USMD16 T L5 x x x x N662 Analog IC AF AMP 0.4W LM4890/NCP2890 PBFREE T Q3 x x x x N700 Power Amplifier PW AMP RF9250E4.1 Micro GSM/EDGE T F3 x x x x N750 Infrared IRDA CIM-50M5A **** RESERVED **** B P10 x x x x R1 Fixed Resistor CHIPRES 0W06 10K J 0402 x x x x R105 Variable Resistor CHIP VARISTOR VWM15V VC50V 0402 x x x x Page 2–26 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Ref Type Nokia Customer Care Name Side XY E M E A A P A C C L N h T A i A M n a R106 Variable Resistor CHIP VARISTOR VWM15V VC50V 0402 R130 Fixed Resistor CHIPRES 0W06 2K2 J 0402 B Q2 x x x x R131 Fixed Resistor CHIPRES 0W06 2K2 J 0402 B Q2 x x x x R132 Variable Resistor NTC RES 0W1 47K J B 4050+-3% 0402 B K10 x x x x R133 Fixed Resistor CHIPRES 0W06 100K J 0402 T L7 x x x x R134 Fixed Resistor CHIPRES 0W06 100K J 0402 B S5 x x x x R192 Fixed Resistor CHIPRES 0W06 2K7 J 0402 T I3 x x x x R194 Fixed Resistor CHIPRES 0W06 2R2 J 0402 T I3 x x x x R200 Fixed Resistor CHIPRES JUMPER 0R0 0402 T K3 x x x x R252 Fixed Resistor CHIPRES 0W06 100K J 0402 T L8 x x x x R253 Fixed Resistor CHIPRES 0W06 100K F 200PPM 0402 T L8 x x x x R254 Fixed Resistor CHIPRES 0W06 100K F 200PPM 0402 T I8 x x x x R255 Variable Resistor NTC RES 0W1 47K J B 4050+-3% 0402 T H8 x x x x R257 Fixed Resistor CHIPRES 0W06 220R J 0402 T L7 x x x x R259 Fixed Resistor CHIPRES 0W25 0R22 J 0805 T I6 x x x x R260 Fixed Resistor CHIPRES 0W06 27K F 0402 T K6 x x x x R261 Integrated Discretes ASIP 4XESD *** PB-FREE *** BGA5 B L10 x x x x R265 Fixed Resistor CHIPRES JUMPER 0R0 0603 T K8 x x x x R270 Fixed Resistor CHIPRES 0W06 4K7 J 0402 T I8 x x x x R310 Integrated Discretes ASIP SIM INTERFACE ** PB-FREE ** B E4 x x x x R313 Fixed Resistor CHIPRES 0W06 18K J 0402 B E4 x x x x R315 Integrated Discretes ASIP MMC FILTER *** PB-FREE *** B E5 x x x x R371 Fixed Resistor CHIPRES 0W06 18K J 0402 T M7 x x x x R402 Fixed Resistor CHIPRES 0W06 100R J 0402 T T2 x x x x R419 Fixed Resistor CHIPRES 0W06 100K J 0402 T Q3 x x x x R420 Fixed Resistor CHIPRES 0W06 3K9 J 0402 T M5 x x x x R421 Fixed Resistor CHIPRES 0W06 3K9 J 0402 T M5 x x x x R422 Fixed Resistor CHIPRES 0W06 100R F 200PPM 0402 T M8 x x x x R423 Fixed Resistor CHIPRES 0W06 100R F 200PPM 0402 T M8 x x x x R426 Fixed Resistor CHIPRES 0W06 2K7 J 0402 T M7 x x x x R436 Fixed Resistor CHIPRES JUMPER 0R0 0402 T R7 x x x x R440 Fixed Resistor CHIPRES JUMPER 0R0 0402 T R8 x x x x 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. x x x x Page 2–27 RM-25 Parts and layouts Nokia Customer Care Ref Type Name Side XY E M E A A P A C C L N h T A i A M n a R442 Fixed Resistor CHIPRES JUMPER 0R0 0402 T P9 x x x x R446 Fixed Resistor CHIPRES 0W06 33R J 0402 B T5 x x x x R447 Fixed Resistor CHIPRES 0W06 68R J 0402 T R8 x x x x R448 Fixed Resistor CHIPRES 0W06 68R J 0402 T R8 x x x x R451 Integrated Discretes ASIP USB2 FILTER BGA10 PBFREE B S5 x x x x R452 Fixed Resistor CHIPRES 0W06 220K J 0402 T R9 x x x x R465 Fixed Resistor CHIPRES 0W06 4K7 J 0402 T N5 x x x x R470 Fixed Resistor CHIPRES JUMPER 0R0 0402 T L8 x x x x R471 Fixed Resistor CHIPRES JUMPER 0R0 0402 T P9 x x x x R491 Fixed Resistor CHIPRES 0W06 680R J 0402 T O5 x x x x R492 Fixed Resistor CHIPRES 0W06 100R J 0402 T O5 x x x x R500 Fixed Inductor CHIP COIL 3N3 +-0N1 Q30/1GHZ 0402 T D6 x x x x R501 Fixed Resistor CHIPRES 0W06 5K6 J 0402 T D7 x x x x R502 Fixed Resistor CHIPRES 0W06 6K8 F 0402 T D7 x x x x R503 Resistor Network RES NETWORK 0W04 2DB ATT 0404 T D7 x x x x R504 Fixed Resistor CHIPRES 0W06 4K7 J 0402 T G8 x x x x R505 Fixed Resistor CHIPRES 0W06 4K7 J 0402 T G8 x x x x R506 Fixed Resistor CHIPRES 0W06 22K J 0402 T G8 x x x x R511 Fixed Resistor CHIPRES 0W06 4K7 J 0402 T E5 x x x x R512 Fixed Resistor CHIPRES 0W06 5K6 F 0402 T E6 x x x x R513 Fixed Resistor CHIPRES 0W06 15K J 0402 T D8 x x x x R514 Fixed Resistor CHIPRES 0W06 15K J 0402 T G6 x x x x R515 Resistor Network RES NETWORK 0W06 4X5K6 J 0804 T E7 x x x x R516 Fixed Resistor CHIPRES 0W06 10R J 0402 T F8 x x x x R519 Fixed Resistor CHIPRES JUMPER 0R0 0402 T F8 x x x x R600 Fixed Resistor CHIPRES JUMPER 0R0 0402 T L9 x x x x R601 Fixed Resistor CHIPRES JUMPER 0R0 0402 T L9 x x x x R602 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T K9 x x x x R603 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T K9 x x x x R604 Fixed Resistor CHIPRES 0W06 470R J 0402 T J9 x x x x R605 Fixed Resistor CHIPRES 0W06 2K2 J 0402 T K9 x x x x R606 Fixed Resistor CHIPRES 0W06 2K2 J 0402 T K9 x x x x Page 2–28 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Ref Type Nokia Customer Care Name Side XY E M E A A P A C C L N h T A i A M n a R607 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T K9 x x x x R608 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T J9 x x x x R627 Fixed Resistor CHIPRES JUMPER 0R0 0402 B S6 x x x x R628 Fixed Resistor CHIPRES 0W06 470R J 0402 T I8 x x x x R629 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T J9 x x x x R630 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T J9 x x x x R631 Fixed Resistor CHIPRES 0W06 100K J 0402 T I9 x x x x R634 Resistor Network RES NETWORK 0W06 2X10R J 0404 B S7 x x x x R635 Integrated Discretes ASIP MIC W/ESD RES+CAP+ZDI BGA11 B S6 x x x x R640 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T K3 x x x x R642 Fixed Resistor CHIPRES 0W06 18K J 0402 T Q3 x x x x R644 Fixed Resistor CHIPRES 0W06 27K J 0402 T R3 x x x x R645 Variable Resistor VAR.ARRAY 2X16V 824-915MHZ 0405 T T4 x x x x R646 Variable Resistor VAR.ARRAY 2X16V 824-915MHZ 0405 T T2 x x x x R648 Variable Resistor VAR.ARRAY 2X16V 824-915MHZ 0405 B S7 x x x x R649 Variable Resistor VAR.ARRAY 2X16V 824-915MHZ 0405 B S6 x x x x R650 Resistor Network RES NETWORK 0W06 2X220R J 0404 T T4 x x x x R651 Resistor Network RES NETWORK 0W03 4X22R J 0804 B L10 x x x x R652 Fixed Resistor CHIPRES 0W06 220R J 0402 B K10 x x x x R653 Resistor Network RES NETWORK 0W06 2X10R J 0404 B S6 x x x x R654 Variable Resistor VAR.ARRAY 2X16V 824-915MHZ 0405 T S2 x x x x R655 Variable Resistor VAR.ARRAY 2X16V 824-915MHZ 0405 T T5 x x x x R656 Fixed Resistor CHIPRES 0W06 12R J 0402 T M2 x x x x R657 Fixed Resistor CHIPRES 0W06 33K J 0402 T M3 x x x x R658 Fixed Resistor CHIPRES 0W06 47R J 0402 T M3 x x x x R660 Fixed Resistor CHIPRES 0W06 100K J 0402 T M4 x x x x R662 Fixed Resistor CHIPRES 0W06 5R6 J 0402 T N4 x x x x R664 Fixed Resistor CHIPRES 0W06 220K J 0402 T N2 x x x x R665 Fixed Resistor CHIPRES 0W06 100K J 0402 T N2 x x x x R667 Fixed Resistor CHIPRES 0W06 18K F 100PPM 0603 T N4 x x x x R669 Fixed Resistor CHIPRES 0W06 33K J 0402 T N2 x x x x R671 Fixed Resistor CHIPRES 0W06 100K J 0402 T O5 x x x x 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–29 RM-25 Parts and layouts Nokia Customer Care Ref Type Name Side XY E M E A A P A C C L N h T A i A M n a R672 Fixed Resistor CHIPRES 0W06 100K J 0402 T O4 x x x x R673 Fixed Resistor CHIPRES 0W06 100K J 0402 T N5 x x x x R675 Fixed Resistor CHIPRES 0W06 27K J 0402 T Q3 x x x x R676 Fixed Resistor CHIPRES 0W06 100K J 0402 T N5 x x x x R677 Fixed Resistor CHIPRES 0W06 100K J 0402 T O5 x x x x R689 Fixed Resistor CHIPRES JUMPER 0R0 0402 T L4 x x x x R690 Fixed Resistor CHIPRES JUMPER 0R0 0402 T L4 x x x x R691 Fixed Resistor CHIPRES JUMPER 0R0 0402 T L4 x x x x R692 Fixed Resistor CHIPRES JUMPER 0R0 0402 T L4 x x x x R693 Fixed Resistor CHIPRES 0W06 1M0 J 0402 T J3 x x x x R695 Fixed Resistor CHIPRES JUMPER 0R0 0402 T K5 x x x x R697 Resistor Network RES NETWORK 0W06 2X10R J 0404 T S2 x x x x R701 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T F3 x x x x R702 Fixed Resistor CHIPRES 0W06 4K7 J 0402 T F4 x x x x R703 Fixed Resistor CHIPRES JUMPER 0R0 0402 T F4 x x x x R711 Fixed Resistor CHIPRES JUMPER 0R0 0402 T G7 x x x x R712 Fixed Resistor CHIPRES JUMPER 0R0 0402 T G7 x x x x R713 Fixed Resistor CHIPRES 0W06 33R J 0402 T G3 x x x x R715 Fixed Resistor CHIPRES 0W06 33R J 0402 T G3 x x x x R717 Resistor Network RES NETWORK 0W04 1DB ATT 0404 T G3 x x x x R718 Resistor Network RES NETWORK 0W04 1DB ATT 0404 T G4 x x x x R750 Fixed Resistor CHIPRES 0W5 4R7 J 200PPM 1210 B O10 x x x x R800 Fixed Resistor CHIPRES 0W06 3K3 J 0402 T D4 x x x x R801 Fixed Resistor CHIPRES 0W06 10R J 0402 T E4 x x x x R802 Fixed Resistor CHIPRES 0W06 560R J 0402 T E4 x x x x R803 Fixed Resistor CHIPRES JUMPER 0R0 0402 T R7 x x x x R804 Fixed Resistor CHIPRES 0W06 1K0 J 0402 T P4 x x x x R806 Resistor Network RES NETWORK 0W06 2X100R J 0404 T T5 x x x x R807 Fixed Resistor CHIPRES 0W06 1M0 J 0402 T Q6 x x x x R808 Fixed Resistor CHIPRES 0W06 100K J 0402 T Q6 x x x x R809 Variable Resistor VAR.ARRAY 2X16V 824-915MHZ 0405 T U5 x x x x R859 Fixed Resistor CHIPRES 0W06 33K J 0402 T J9 x x x x Page 2–30 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Ref Type Nokia Customer Care Name Side XY E M E A A P A C C L N h T A i A M n a R861 Fixed Resistor CHIPRES 0W06 18K J 0402 T Q3 x x x x R864 Fixed Resistor CHIPRES 0W06 47R J 0402 T Q4 x x x x R865 Fixed Resistor CHIPRES 0W06 220R J 0402 T Q4 x x x x R866 Fixed Resistor CHIPRES 0W06 100K J 0402 B E3 x x x x R867 Fixed Resistor CHIPRES JUMPER 0R0 0603 T I6 x x x x R870 Fixed Resistor CHIPRES 0W06 220R J 0402 B K10 x x x x R871 Fixed Resistor CHIPRES 0W06 100R J 0402 B S5 x x x x R872 Fixed Resistor CHIPRES 0W06 470R J 0402 T J9 x x x x R873 Fixed Resistor CHIPRES 0W06 22R J 0402 T T5 x x x x R937 Fixed Resistor CHIPRES 0W06 33K J 0402 T K9 x x x x S001 Switch And Knob MMC Switch B E2 x x x x T500 Balun TRANSF BALUN 3290-3980MHZ T D7 x x x x T700 Balun TRANSF BALUN 1800+-100MHZ 2X1.25 T G7 x x x x T800 Transformer TRANSF BALUN 1.9GHZ+-100MHZ2X1.25 T G5 x x x x V100 LED LED WHITE 90-345MCD 10MA 90DEG ? ? x x x V101 LED LED WHITE 90-345MCD 10MA 90DEG ? ? x x x V130 Diode TVS DI 1PMT16AT3 16V 175W PWRMITE B T4 x x x x V400 Integrated Discretes ASIP EMI/ESD FILTER BGA6 T T2 x x x x V402 Diode SCH DIODE 30V 200MA VF 0V5 SOD523 T P3 x x x x V656 Diode CAP.DI BB202 CT 2.5 FM 0R8 SOD523 T M4 x x x x V657 Diode CAP.DI BB202 CT 2.5 FM 0R8 SOD523 T M4 x x x x V800 Bipolar Transistor BJT TR BGA428 LNA1.8GHZ 19.5DB SOT363 T D4 x x x x V801 Bipolar Transistor BJT TR 2SC5658QRS N 50V 0A1 0W15 VMT3 T Q4 x x x x X131 Battery Connector SM BATTERY CONN 3POLE SPR B S4 x x x x X132 System Connector SM SYSTEM CONNECTOR 14POL B U6 x x x x X400 Board To Board Connector SM CONN 2X11 SPR 50V 0.5A PCB/PCB T S5 x x x x X816 Board To Board Connector SM CONN B2B 2X8 F P0.4 T S7 x x x x X817 Board To Board Connector SM CONN B2B 2X25 M P0.4 T T3 x x x x X820 Other Customized Connector SIM/MMC combo reader P2103 B F6 x x x x 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–31 RM-25 Parts and layouts Nokia Customer Care Ref Type Name Side XY E M E A A P A C C L N h T A i A M n a X822 Coaxial Connector SM CONN RF JACK 50R 2W 6GHZ T E2 x x x x X823 Other Customized Connector SM CONN VIBRA SPACER PAD 2.8X1.8 B C2 x x x x X825 Spring UI SPRING T T2 x x x x Z191 Ceramic Filter CER FILT 2441+-41.75MHZ 2.7X2.2 T I3 x x x x Z192 Balun TRANSF BALUN 2400+/-100MHZ T I4 x x x x Z200 EMC Component FERRITE BEAD 0R5 600R/100MHZ 0603 T I5 x x x x Z221 EMC Component FERRITE BEAD 0R5 600R/100MHZ 0603 T I5 x x x x Z401 Integrated Discretes ASIP 10-CH ESD EMI FILTER BGA25 T Q3 x x x x Z402 Integrated Discretes ASIP 10-CH ESD EMI FILTER BGA25 T Q4 x x x x Z700 SAW Filter SAW FILT 897.5+-17.5MHZ/3DB 2X1.6 T G7 x x x x Z800 Antenna Switch DIPL+3SW824-960/1710-1990MHZ5.4*4 T E3 x x x x Z801 SAW Filter SAW FILT 1960+-30MHZ/3.5DB 2X1.6 T D3 x x x x Z802 SAW Filter SAW FILT 1842.5+-37.5MHZ 2X1.6 T F5 x x x x Z803 SAW Filter SAW FILT 942.5+-17.5MHZ/3DB 2X1.6 T F5 x x x x Z814 Integrated Discretes ASIP 10-CH ESD EMI FILTER BGA25 T Q6 x x x x After Sales Kit N6260 RM-25 SWAP ENGINE E&A BLACK x Shield PA LID DMD11314 R1024 x x x x Shield HELGO LID DMD11312 R1024 x x x x Other Assembly Camera Service Assembly x x x x Other Assembly RM-25 Mech sub-assembly Black CoffeP2103 x x x x Cover Assembly B1 cover assembly Black Coffee x x x x Cover Assembly B1 cover assembly Silver Sand x x x x Cover Battery lid assy Black Coffee P2103 x x x x Cover Battery lid assy Silver Sand P2103 x x x x Shield Assembly UI flex assy 040-000388 P2103 x x x x Frame And Chassis Assembly Frame Service Assembly P2103 x x x x Cover Assembly A2 cover assembly Silver Sand P2103 x x x x Cover Assembly A2 cover assembly Black Coffee x x x x Other Assembly RM-25 Mech sub-assembly Silver SandP2103 x x x x Page 2–32 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Ref Nokia Customer Care Type Name 32MB DV-RS-Multi Media Card Side XY E M E A A P A C C L N h T A i A M n a x Component layouts Note: See also A3 size layouts in Schematics chapter. Component layout, bottom Figure 3 Component layout for 1fsa_09a, bottom 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–33 RM-25 Parts and layouts Nokia Customer Care Figure 4 Component layout for 1fsa_11a, bottom Component layout, top Figure 5 Component layout for 1fsa_09a, top Page 2–34 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Parts and layouts Nokia Customer Care Figure 6 Component layout for 1fsa_11a, top 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 2–35 RM-25 Parts and layouts Nokia Customer Care (This page left intentionally blank.) Page 2–36 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 3 — Phoenix service software 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–1 RM-25 Phoenix service software Nokia Customer Care (This page left intentionally blank.) Page 3–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care Table of Contents Service software installation......................................................................................................................................................3–5 Phoenix installation steps in brief......................................................................................................................................3–5 Installing Phoenix....................................................................................................................................................................3–5 Phoenix update installation...............................................................................................................................................3–11 Uninstalling Phoenix.............................................................................................................................................................3–12 Repairing Phoenix installation..........................................................................................................................................3–13 Phoenix service software data package overview......................................................................................................3–14 Installing Phoenix data package......................................................................................................................................3–14 Uninstalling Phoenix data package.................................................................................................................................3–18 Service software instructions..................................................................................................................................................3–19 Configuring users in Phoenix.............................................................................................................................................3–19 Managing connections in Phoenix...................................................................................................................................3–20 Installing Flash support files for FPS-8* and FLS-4*...................................................................................................3–23 Updating FPS-8 Flash prommer software......................................................................................................................3–26 Activating FPS-8......................................................................................................................................................................3–28 Deactivating FPS-8.................................................................................................................................................................3–29 Updating JBV-1 docking station software......................................................................................................................3–30 Service software concepts........................................................................................................................................................3–35 Flash concept...........................................................................................................................................................................3–35 POS flash concept...................................................................................................................................................................3–36 JBV-1 flash concept................................................................................................................................................................3–36 Module jig flash concept......................................................................................................................................................3–37 Module jig service concept.................................................................................................................................................3–38 JBV-1 service concept............................................................................................................................................................3–39 List of Figures Figure 7 Dongle not found...........................................................................................................................................................3–6 Figure 8 Preparing setup..............................................................................................................................................................3–6 Figure 9 Welcome dialogue.........................................................................................................................................................3–7 Figure 10 Disclaimer text..............................................................................................................................................................3–7 Figure 11 Destination folder........................................................................................................................................................3–8 Figure 12 Installation status 1....................................................................................................................................................3–8 Figure 13 Installation status 2....................................................................................................................................................3–9 Figure 14 Registering components 1........................................................................................................................................3–9 Figure 15 Restart computer.......................................................................................................................................................3–10 Figure 16 Registering components 2.....................................................................................................................................3–10 Figure 17 Finish installation......................................................................................................................................................3–11 Figure 18 Installation interrupted...........................................................................................................................................3–12 Figure 19 Remove program.......................................................................................................................................................3–12 Figure 20 Finish uninstallation.................................................................................................................................................3–13 Figure 21 Repair program..........................................................................................................................................................3–14 Figure 22 Extracting files............................................................................................................................................................3–15 Figure 23 Continue data package installation.....................................................................................................................3–15 Figure 24 Data package setup information..........................................................................................................................3–16 Figure 25 Data package destination folder..........................................................................................................................3–16 Figure 26 Start copying files......................................................................................................................................................3–17 Figure 27 Data package installation status..........................................................................................................................3–17 Figure 28 Finish data package installation..........................................................................................................................3–18 Figure 29 Uninstalling Phoenix data package.....................................................................................................................3–18 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–3 RM-25 Phoenix service software Nokia Customer Care Figure 30 Finishing data package uninstallation...............................................................................................................3–19 Figure 31 Login..............................................................................................................................................................................3–19 Figure 32 Login, user configured.............................................................................................................................................3–20 Figure 33 Phoenix icon...............................................................................................................................................................3–20 Figure 34 Manage connections................................................................................................................................................3–20 Figure 35 Connections list..........................................................................................................................................................3–21 Figure 36 Select mode: Manual................................................................................................................................................3–21 Figure 37 FLS virtual port icon..................................................................................................................................................3–21 Figure 38 Connections list..........................................................................................................................................................3–22 Figure 39 Connection information..........................................................................................................................................3–22 Figure 40 Scan product...............................................................................................................................................................3–22 Figure 41 Product support module information................................................................................................................3–23 Figure 42 Flash update welcome dialog...............................................................................................................................3–23 Figure 43 Uninstall flash update package.............................................................................................................................3–24 Figure 44 Flash installation interrupted................................................................................................................................3–24 Figure 45 Continue flash update..............................................................................................................................................3–24 Figure 46 Flash destination folder..........................................................................................................................................3–25 Figure 47 Flash installation status..........................................................................................................................................3–25 Figure 48 Finish flash update....................................................................................................................................................3–26 Figure 49 Phoenix icon...............................................................................................................................................................3–26 Figure 50 FPS-8 maintenance...................................................................................................................................................3–26 Figure 51 Prommer SW update................................................................................................................................................3–27 Figure 52 Prommer SW update done.....................................................................................................................................3–27 Figure 53 FPS-8 info window....................................................................................................................................................3–28 Figure 54 Flash directory window...........................................................................................................................................3–28 Figure 55 Prommer maintenance...........................................................................................................................................3–29 Figure 56 Box activation.............................................................................................................................................................3–29 Figure 57 Deactivation warning..............................................................................................................................................3–30 Figure 58 Extracting JBV-1 update files.................................................................................................................................3–31 Figure 59 JBV-1 update information.......................................................................................................................................3–31 Figure 60 JBV-1 update destination folder...........................................................................................................................3–31 Figure 61 Select installation: Full.............................................................................................................................................3–32 Figure 62 Select program folder..............................................................................................................................................3–32 Figure 63 Finish JBV-1 update installation...........................................................................................................................3–33 Figure 64 Checking JBV-1 SW version.....................................................................................................................................3–33 Figure 65 JBV-1 update directory window...........................................................................................................................3–34 Figure 66 JBV-1 SW update done.............................................................................................................................................3–34 Figure 67 JBV-1 SW status..........................................................................................................................................................3–34 Figure 68 Flash concept..............................................................................................................................................................3–35 Figure 69 POS flash concept......................................................................................................................................................3–36 Figure 70 JBV-1 flash concept...................................................................................................................................................3–36 Figure 71 Module jig flash concept.........................................................................................................................................3–37 Figure 72 Module jig service concept.....................................................................................................................................3–38 Figure 73 JBV-1 service concept...............................................................................................................................................3–39 Page 3–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care Service software installation Phoenix installation steps in brief Phoenix is the DCT-4 generation service software for reprogramming, testing and tuning the phone. To install Phoenix, you need to: • • • • • Connect a DK2 Dongle or FLS-4S POS Flash Device Install the Phoenix Service SW Install the Data Package for Phoenix Configure users Manage connection settings (depends on the tools you are using) Phoenix is now ready for FLS-4S Point Of Sales Flash Device use. If you use FPS-8: • Update FPS-8 SW • Activate FPS-8 • Update JBV-1 Docking Station SW (only when needed) Phoenix is now ready to be used with FPS-8 flash prommer and other tools as well. The Phoenix Service Software installation contains: • Service software support for all phone models included in the package • Flash update package files for FPS-8* and FLS-4S programming devices • All needed drivers for: • DK2 dongle • FLS-4S point of sales flash device • USB devices Note: Separate installation packages for flash update files and drivers are also available, but it is not necessary to use them unless updates appear between Phoenix Service SW releases. If separate update packages are used, they should be used after Phoenix and data packages have been installed. Supported operating systems • Windows 2000 and XP. Hardware requirements for using Phoenix • Minimum: Processor 300 MHz, RAM memory 64 MB, disk space 100 MB. • Recommended for Windows 2000: Processor 700 MHz, RAM memory 256 MB, disk space 150 MB. Installing Phoenix Before you begin • Check that a Dongle is attached to the parallel port of your computer. • Download the installation package (for example, phoenix_service_sw_a15_2004_24_7_55.exe) to your computer (in C:\TEMP, for instance). • Close all other programs. • Run the application file (for example, phoenix_service_sw_a15_2004_24_7_55.exe) and follow the instructions on the screen. • Administrator rights may be required to be able to install Phoenix depending on the operating system. • If uninstalling or rebooting is needed at any point, you will be prompted by the Install Shield program. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–5 RM-25 Phoenix service software Nokia Customer Care Context If at any point during installation you get this message, Dongle is not found and installation cannot continue: Figure 7 Dongle not found Possible reasons may be defective or too old PKD-1 Dongle (five digit serial number Dongle when used with FPS-8 Prommer) or that the FLS-4S POS Flash Dongle is defective or power to it is not supplied by external charger. Check the COM/parallel ports used first! After correcting the problem Installation can be restarted. For more detailed information, please refer to Phoenix Help files. Each feature in Phoenix has its own Help function, which can be activated while running the program. Press the F1 key or the feature’s Help button to activate a Help file. Steps 1. Run the phoenix_service_sw_a15_2004_24_7_55.exe to start installation. Figure 8 Preparing setup Install Shield will prepare. Page 3–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care 2. Click Next in Welcome dialog to continue. Figure 9 Welcome dialogue 3. Read the disclaimer carefully. Figure 10 Disclaimer text 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–7 RM-25 Phoenix service software Nokia Customer Care 4. Choose destination folder. The default folder C:\ProgramFiles\Nokia\Phoenix is recommended. Figure 11 Destination folder Click Next to continue. You may choose another location by selecting Browse (not recommended). 5. Wait for the components to be copied. Figure 12 Installation status 1 Progress of the setup is shown in the Setup Status window. Page 3–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care 6. Wait for the drivers to be installed and updated. Figure 13 Installation status 2 The process may take several minutes to complete. If the operating system does not require rebooting (Windows 2000, XP) the PC components are registered right away. Figure 14 Registering components 1 If the operating system used requires restarting your computer (Windows 98, SE, ME) the Install Shield Wizard will tell you about it. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–9 RM-25 Phoenix service software Nokia Customer Care Figure 15 Restart computer After the reboot, components are registered and Phoenix is ready for use. Note: Phoenix does not work, if components have not been registered. Figure 16 Registering components 2 Page 3–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care 7. Click Finish to end installation. Figure 17 Finish installation Phoenix is now ready for use. Next action After the installation, Phoenix service software can be used after: • installing phone model specific data package for Phoenix, and • configuring users and connections. FLS-4S can be used right away. FPS-8* can be used after updating its Flash Update Package files. Phoenix update installation If you already have the Phoenix Service SW installed on your computer, sooner or later there will be need to update it when new versions are released. Always use the latest available versions of both the Phoenix Service SW and the phone-specific Data Package. Instructions can be found in phone model specific Technical Bulletins and Phone Data Package readme.txt files (shown during installation). To update the Phoenix you need to take exactly the same steps as when installing it for the first time: • • • • • Download the installation package to your computer hard disk. Close all other programs. Run the application file (for example, phoenix_service_sw_a15_2004_24_7_55.exe). New version of Phoenix will be installed. Driver versions will be checked and updated. When you update the Phoenix from old to new version (for example, a14_2004_16_4_47 to a15_2004_24_7_55), the update will take place automatically without uninstallation. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–11 RM-25 Phoenix service software Nokia Customer Care If you try to update the Phoenix with the same version that you already have (for example, a15_2004_24_7_55 to a15_2004_24_7_55) you are asked if you want to uninstall the version of Phoenix you have on your PC. In this case you can choose between total uninstallation and repair just like when you choose to uninstall Phoenix service software from the Windows Control panel. If you try to install an older version (for example, downgrade from a15_2004_24_7_55 to a14_2004_16_4_47), installation will be interrupted. Figure 18 Installation interrupted Always follow the instructions on the screen. Uninstalling Phoenix Context You can uninstall Phoenix service software manually from the Windows Control Panel. Steps 1. Open the Windows Control Panel and choose Add/Remove Programs. 2. To uninstall Phoenix, choose Phoenix Service Software -> Change/Remove -> Remove. Figure 19 Remove program The progress of the uninstallation is shown. Page 3–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care 3. If the operating system does not require rebooting, click Finish to complete. Figure 20 Finish uninstallation If the operating system requires rebooting, InstallShield Wizard will notify you. Select Yes... to reboot the PC immediately and No... to reboot the PC manually afterwards. Repairing Phoenix installation Context If you experience any problems with the service software or suspect that files have been lost, you can use the repair function before completely reinstalling Phoenix. Note: The original installation package (for example, phoenix_service_sw_a15_2004_24_7_55.exe) must be found on your PC when you run the repair setup. Steps 1. Open Windows Control Panel -> Add/Remove Programs. 2. Select Phoenix Service Software -> Change/Remove. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–13 RM-25 Phoenix service software Nokia Customer Care 3. In the following view, select Repair. Figure 21 Repair program Phoenix will now reinstall components and register them. The procedure is the same as when updating Phoenix. 4. To complete the repair, click Finish. Phoenix service software data package overview Each product has its own data package (DP). The product data package contains all product-specific data files to make the Phoenix service software and tools usable with a certain phone model. The data package contains the following: • • • • Product software Binary files Files for type label printing Validation file for the Faultlog repair data reporting system All product-specific configuration files for Phoenix software components Data files are stored under C:\Program Files\Nokia\Phoenix (default). Installing Phoenix data package Before you begin • Product data package contains all product-specific data to make the Phoenix Service Software and tools usable with a certain phone model. • Check that the dongle is attached to the parallel port of your computer. • Install Phoenix Service SW. • Download the installation package (for example, RM-25_dp_EA_v_1_0.exe) to your computer (for example, in C:\TEMP). • Close all other programs. • Run the application file (for example, RM-25_dp_EA_ v_1_0.exe) and follow the instructions on the screen. If you already have the Phoenix Service SW installed on your computer, you will need to update it when a new version is released. Page 3–14 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care Note: Very often the Phoenix Service SW and the phone-specific data package for Phoenix come in pairs, meaning that a certain version of Phoenix can only be used with a certain version of the data package. Always use the latest available versions of both. Instructions can be found in phone model specific Technical Bulletins and readme.txt files of the data packages. Steps 1. To start installation, run the application file (for example, RM-25_dp_EA_ v_1_0.exe). 2. Click Next, and wait for the installation files to be extracted. Figure 22 Extracting files 3. Click Next to continue. Figure 23 Continue data package installation 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–15 RM-25 Phoenix service software Nokia Customer Care In this view you can see the contents of the data package. Read the text carefully. There should be information about the Phoenix version required with this data package. Click Next to continue. Figure 24 Data package setup information 4. Confirm location and click Next to continue. Figure 25 Data package destination folder The install shield checks where the Phoenix application is installed and the directory is shown. Click Next to continue. Page 3–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care 5. Click Next to start copying the files. Figure 26 Start copying files Phone model specific files will be installed. Please wait. Figure 27 Data package installation status 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–17 RM-25 Phoenix service software Nokia Customer Care 6. Click Finish to complete the installation. Figure 28 Finish data package installation You now have all phone model specific files installed in your Phoenix Service SW. Next action Phoenix can be used, for example, for flashing phones and printing type labels after: • configuring users, and • managing connections. FLS-4S can be used right away. FPS-8* can be used after updating Flash Update Package files. Uninstalling Phoenix data package Context If you try to install the same version of the Phoenix data package that you already have, you are asked if you want to uninstall the existing version. There is no need to uninstall the older version of a data package, unless instructions to do so are given in the readme.txt file of the data package and bulletins related to the release. Please read all related documents carefully. Steps 1. To uninstall the data package, click OK Cancel to interrupt the uninstallation. Figure 29 Uninstalling Phoenix data package Page 3–18 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care 2. Once the previously installed data package is uninstalled, click Finish. Figure 30 Finishing data package uninstallation Alternative steps • You can also uninstall the data package manually from Windows Control Panel -> Add/Remove Programs -> xx-xx * Phone Data Package. (*= type designator of the phone) Next action Run the installation package again to continue installation from the beginning. Service software instructions Configuring users in Phoenix Steps 1. Start Phoenix Service SW and log in. Figure 31 Login If the user ID is already configured, choose it from the dropdown list and click OK. To add a new user or edit existing ones, click Maintain. 2. To add information for a new user, click New. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–19 RM-25 Phoenix service software Nokia Customer Care 3. Type in the name and initials of the user and click OK. A new user is now created. 4. Click OK. You are now able to login with the user name created. 5. Click OK. Figure 32 Login, user configured Managing connections in Phoenix Steps 1. Start Phoenix Service SW and log in. Figure 33 Phoenix icon 2. Choose File -> Manage Connections. Figure 34 Manage connections Existing connections can be selected, edited, deleted, and new ones created by using this dialog. Page 3–20 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care Figure 35 Connections list 3. Click Add to add a new connection, and select if you want to create it manually or by using the Connection Wizard. In the following dialogs you will be asked to select settings for the connection. If you use the Wizard, connect the tools and a phone to your PC and the wizard will automatically try to configure the correct connection. 4. Select Manual mode, and click Next to continue. Figure 36 Select mode: Manual i For FLS-4S POS Flash Device, choose the following connection settings: • Media: FBUS • COM Port: Virtual COM Port used by FLS-4 Note: ALWAYS check this. Go to Windows -> Control Panel -> FLS Virtual Port -> Configuration. Figure 37 FLS virtual port icon 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–21 RM-25 Phoenix service software Nokia Customer Care ii For FPS-8 Flash Prommer, choose the following connection settings: • Media: FPS-8 • Port Num: COM Port where FPS-8 is connected • COMBOX_DEF_MEDIA: FBUS 5. Click Finish to complete the configuration. 6. Activate the connection you want to use by clicking it, use up/down arrows to move it on top of the list, and click Apply. Figure 38 Connections list The connection is now selected and can be used after closing the Manage Connections window. Selected connection will be shown on the right hand bottom corner of the screen. Figure 39 Connection information 7. To use the selected connection, connect the phone to Phoenix with correct service tools, make sure that it is switched on and select Scan Product. Figure 40 Scan product When a product is found, Phoenix will load product support. Name of the loaded product support module and its version information will be shown on the bottom of the screen. Page 3–22 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care Figure 41 Product support module information Installing Flash support files for FPS-8* and FLS-4* Before you begin Note: Only separate installation package. • Install Phoenix Service SW. • Install phone model specific data package for Phoenix. • The flash support files are delivered in the same installation package with Phoenix data packages or newer Phoenix packages beginning from September 2003. • Normally it is enough to install Phoenix and the phone-specific data package because the Phoenix installation always includes the latest flash update package files for FLS-4S/FPS-8*. • A separate installation package for flash support files is available, and the files can be updated according to this instruction if updates appear between Phoenix/data package releases. Context If you are not using a separate installation package, you can skip this section and continue with FPS-8 Flash prommer SW update (Page 3–26) after installing a new phone data package. Steps 1. Start by double clicking flash_update_03_13_001.exe to begin installation. Figure 42 Flash update welcome dialog 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–23 RM-25 Phoenix service software Nokia Customer Care 2. If the same version of Flash Update package already exists, and you want to reinstall it, the previous package is first uninstalled. Restart installation again after that. Figure 43 Uninstall flash update package If you try to downgrade the existing version to older ones, the setup will be aborted. If you really want to downgrade, uninstall newer files manually from Control Panel and then rerun the installation again. Figure 44 Flash installation interrupted If an older version exists on your PC and it needs to be updated, click Next to continue installation. Figure 45 Continue flash update Page 3–24 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care 3. It is highly recommended to install the files to the default destination folder C:\Program Files\Nokia \Phoenix. Click Next to continue. Figure 46 Flash destination folder When installing the flash update files for the first time you may choose another location by selecting Browse. However, this is not recommended. Installation will continue. Figure 47 Flash installation status 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–25 RM-25 Phoenix service software Nokia Customer Care 4. Choose Finish to complete the installation procedure. Figure 48 Finish flash update Next action FLS-4 can be used right after the Flash Update Package is installed. FPS-8* flash prommer must be updated using Phoenix! Updating FPS-8 Flash prommer software Steps 1. Start Phoenix Service Software and log in, manage connection correctly for the FPS-8* flash prommer. Figure 49 Phoenix icon 2. Choose Flashing -> FPS-8 maintenance. Figure 50 FPS-8 maintenance Page 3–26 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care 3. When the new FPS-8 flash update package is installed to computer you will be asked to update the files to your FPS-8 Prommer. Select Yes to update files. Figure 51 Prommer SW update 4. Wait until you are notified that update has been successful; the procedure will take a couple of minutes. Click OK to close the FPS-8 Maintenance window. Figure 52 Prommer SW update done View after successful prommer software update: 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–27 RM-25 Phoenix service software Nokia Customer Care Figure 53 FPS-8 info window Alternative steps • FPS-8 SW can also be updated by pressing Update button and selecting appropriate fps8upd.ini file in C: \Program Files\Nokia\Phoenix\Flash. Figure 54 Flash directory window • All files can be loaded separately to FPS-8. To do this, just press the right mouse button in the Flash box files window and select the file type to be loaded. More information can be found in Phoenix Help. Activating FPS-8 Context Before FPS-8 can be successfully used for phone programming, it must first be activated. First fill in the FPS-8 activation request sheet in the FPS-8 sales package and follow the instructions given. Page 3–28 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care When activation file is received (for example, 00000.in), copy it to the C:\ProgramFiles\Nokia\Phoenix \BoxActivation directory on your computer (this directory is created when Phoenix is installed). Steps 1. Start Phoenix Service Software. 2. Choose Maintenance -> Prommer Maintenance. Figure 55 Prommer maintenance 3. In the Prommer Maintenance window, click Activate. 4. To find the activation file if you saved it to some other directory on your PC, click Browse. 5. To activate the prommer, select the activation file and click Open. Figure 56 Box activation 6. To complete the activation, restart FPS-8. Deactivating FPS-8 Context If there is, for example, a need to send the FPS-8 box for repair, it must be deactivated first. Steps 1. Start Phoenix Service Software. 2. Choose Maintenance -> Prommer Maintenance. 3. In the Prommer Maintenance window, click Deactivate. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–29 RM-25 Phoenix service software Nokia Customer Care 4. To confirm the deactivation, click Yes. Figure 57 Deactivation warning The box is deactivated. 5. To complete the deactivation, restart FPS-8. Updating JBV-1 docking station software Before you begin The JBV-1 docking station contains software (firmware) which can be updated. You need the following equipment to update the software: • • • • • PC with USB connection operating system supporting USB (Not Win 95 or NT) USB Cable (can be purchased from shops or suppliers providing PC hardware and accessories) JBV-1 docking station external power supply (11-16V) Before installation: • Download Jbv1_18_update.zip file to your computer (in C:\TEMP for example) from your download web site. • Close all other programs. • Follow instructions on the screen. Context The JBV-1 docking station is a common tool for all DCT-4 generation products. In order to make the JBV-1 usable with different phone models, a phone-specific docking station adapter is used. Steps 1. Run Jbv1_18_update.zip file and start software installation by double clicking Setup.exe. Note: DO NOT CONNECT THE USB CABLE/JBV-1 TO YOUR COMPUTER YET! Page 3–30 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care Figure 58 Extracting JBV-1 update files 2. Files needed for JBV-1 package setup program will be extracted. Read the instructions in the dialog box and click Next to continue. 3. Figure 59 JBV-1 update information Accept the suggested destination folder for installing the JBV-1 SW Package, and click Next to continue. Figure 60 JBV-1 update destination folder 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–31 RM-25 Phoenix service software Nokia Customer Care 4. Select Full installation and click Next to continue. 5. Figure 61 Select installation: Full A program folder is created and the software files are installed there. Click Next to continue. Figure 62 Select program folder Page 3–32 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software 6. 7. 8. Nokia Customer Care Click Finish to complete the installation. Figure 63 Finish JBV-1 update installation Connect the USB cable/JBV-1 to your computer. Connect power to JBV-1 (11-16V DC) from an external power supply, then connect the USB Cable between the JBV-1 USB connector and the PC. Install or update the JBV-1 USB drivers which are delivered with the JBV-1 SW installation package. The drivers can be found in C:\Program Files\Nokia\ JBV-1 Firmware Update\JBV-1USB driver • If there is no previously installed JBV-1 Firmware update package installed on your computer, Windows will detect connected USB cable and detect drivers for new HW. You will be prompted about this, please follow the instructions and allow Windows to search and install the best drivers available. • If there is a previously installed JBV-1 Firmware update package (v.17 or older) on your computer, please update the JBV-1 USB driver. Please see the readme.txt file in C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1USB driver folder for instructions on how to update the JBV-1 USB Driver. 9. After you have installed or updated the JBV-1 USB driver, the actual JBV-1 SW update can begin. Go to folder C:\Program Files\Nokia\JBV-1 Firmware Update\JBV-1 Firmware Update and start JBV-1 Update SW by double clicking fwup.exe. JBV-1 Firmware update starts and shows current status of the connected JBV-1. If firmware version read from your JBV-1 is not the latest one available (v.17 or older), it needs to be updated to version 18 by clicking Update Firmware. 10. Choose Refresh Status to check the SW version. Figure 64 Checking JBV-1 SW version 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–33 RM-25 Phoenix service software Nokia Customer Care 11. Choose file JBV1v18.CDE and click Open to update your JBV-1 to a new version (v.18). Figure 65 JBV-1 update directory window Wait until you hear a "click" from the JBV-1. The older SW file JBV1v17.CDE is visible in this view only if the previous JBV-1 SW package has been installed on your computer. 12. Click OK to see the current JBV-1 status (after a successful update). Figure 66 JBV-1 SW update done Figure 67 JBV-1 SW status You have now updated the software of your JBV-1 docking station and it is ready for use. Next action If you have several docking stations you need to update, disconnect the power and USB cables from the previous one and connect them to the next docking station. First, click Refresh Status to see the current SW version and then Update Firmware to update the software. After you have updated all docking stations, close the JBV-1 Firmware Update dialog box. Page 3–34 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Nokia Customer Care Service software concepts Flash concept Figure 68 Flash concept Item Description Type Code 1 Point of Sales flash loading adapter SF-27 0780375 2 Power cable FLC-2 0730185 3 Modular cable XCS-4 0730178 4 Flash prommer box sales pack FPS-8 0080321 5 Printer cable AXP-8, included in FPS-8 sales pack Not available as spare part 6 D9 – D9 cable AXS-4, included in FPS-8 sales pack 0730090 7 Software protection key PKD-1 0750018 8 AC Charger ACF-8, included in FPS-8 sales pack 0680032 9 SRAM Module (3 pcs needed inside FPS-8) SF12 0080346 (Code includes one SRAM module) Note: More than 32MB SRAM required in FPS-8. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–35 RM-25 Phoenix service software Nokia Customer Care POS flash concept Figure 69 POS flash concept Item Description Type Code 1 Point of Sales flash loading adapter SF-27 0780375 2 Service cable XCS-1 0730218 3a FLS-4S sales pack for EMEA FLS-4S 0080541 3b FLS-4S sales pack for APAC FLS-4S 0080542 JBV-1 flash concept Figure 70 JBV-1 flash concept Page 3–36 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Item Nokia Customer Care Description Type Code 1 Docking station adapter DA-25 0780373 2 Docking station JBV-1 0770298 3 Power cable PCS-1 0730012 4 Modular cable XCS-4 0730178 5 Flash prommer box sales pack FPS-8 0080321 6 Printer cable AXP-8, included in FPS-8 sales pack Not available as spare part 7 D9 – D9 cable AXS-4, included in FPS-8 sales pack 0730090 8 Software protection key PKD-1 0750018 9 AC Charger ACF-8, included in FPS-8 sales pack 0680032 10 SRAM Module (3 pcs needed inside FPS-8) SF12 0080346 (Code includes one SRAM module) Note: More than 32MB SRAM required in FPS-8. Module jig flash concept Flashing with MJ-30 is recommended in local mode. The following equipment is required for RM-25 AMS SW update when the system module is placed in the module jig MJ-30 and connected through an FPS-8 set-up: Figure 71 Module jig flash concept Item Description Type Code 1 Module jig MJ-30 0780376 2 Power cable PCS-1 0730012 3 Modular cable XCS-4 0730178 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–37 RM-25 Phoenix service software Nokia Customer Care Item Description Type Code 4 Flash prommer box sales pack FPS-8 0080321 5 Printer cable AXP-8, included in FPS-8 sales pack Not available as spare part 6 D9 – D9 cable AXS-4, included in FPS-8 sales pack 0730090 7 Software protection key PKD-1 0750018 8 AC Charger ACF-8, included in FPS-8 sales pack 0680032 9 SRAM Module (3 pcs needed inside FPS-8) SF12 0080346 (Code includes one SRAM module) Note: More than 32MB SRAM required in FPS-8. Module jig service concept This concept is for troubleshooting and RF calibration. MJ-30 is intended for use with an external power supply. MJ-30 input voltage: normal +6V, maximum +12V. Ensure that the jumper is set open for voltage regulation before the external power supply is connected. When FPS-8 is used as the power supply (4V), the jumper should be set close to bypass regulator. EM calibrations including Zocus are only done with JBV-1. Module jig MJ-30 does not support Zocus calibration in RM-25. Figure 72 Module jig service concept Item Description Type Code 1 Module jig MJ-30 0780376 2 RF cable XRF-1 0730085 3 Power cable PCS-1 0730012 Page 3–38 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Phoenix service software Item Nokia Customer Care Description Type Code 4 MBUS cable DAU-9S 0730108 5 Software protection key PKD-1 0750018 6 External DC power supply JBV-1 service concept This concept is for BB and RF calibration. EM calibration including Zocus should be carried out in JBV-1 and DA-25. Power to JBV-1 should be supplied from an external DC power supply, NOT FPS-8. JBV-1 input voltage: normal +12V, maximum +16V. A-cover and RF antenna module need to be removed from the phone when SA-38 is attached. Figure 73 JBV-1 service concept Item Description Type Code 1 Docking station adapter DA-25 0780373 2 Docking station JBV-1 0770298 3 RF coupler SA-38 0780405 4 RF cable XRF-1 0730085 5 Power cable PCS-1 0730012 6 DC cable SCB-3 0730114 7 MBUS cable DAU-9S 0730108 8 Software protection key PKD-1 0750018 9 External DC power supply 10 Soldering jig for uBGA components RJ-33 0780406 11 LGA rework kit for Kaede SK-8 0274550 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 3–39 RM-25 Phoenix service software Nokia Customer Care Item Description Type Code 12 LGA rework kit for microPA SK-9 0274819 13 Flex opening tool SS-34 0780396 Page 3–40 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 4 — Service tools 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–1 RM-25 Service tools Nokia Customer Care (This page left intentionally blank.) Page 4–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Service tools Nokia Customer Care Table of Contents ACF-8....................................................................................................................................................................................................4–5 AXP-8...................................................................................................................................................................................................4–5 AXS-4...................................................................................................................................................................................................4–5 CA-5S....................................................................................................................................................................................................4–6 DA-25...................................................................................................................................................................................................4–6 DAU-9S................................................................................................................................................................................................4–6 FLC-2....................................................................................................................................................................................................4–6 FLS-4S..................................................................................................................................................................................................4–7 FPS-10.................................................................................................................................................................................................4–7 FPS-11.................................................................................................................................................................................................4–7 FPS-8....................................................................................................................................................................................................4–8 Fuse and protector..........................................................................................................................................................................4–8 JBT-9....................................................................................................................................................................................................4–8 JBV-1....................................................................................................................................................................................................4–8 MJ-30...................................................................................................................................................................................................4–9 PCS-1.................................................................................................................................................................................................4–10 PKD-1.................................................................................................................................................................................................4–10 RJ-24..................................................................................................................................................................................................4–10 RJ-33..................................................................................................................................................................................................4–10 RJ-46..................................................................................................................................................................................................4–10 SA-38.................................................................................................................................................................................................4–11 SF-12.................................................................................................................................................................................................4–12 SF-27.................................................................................................................................................................................................4–12 SK-8...................................................................................................................................................................................................4–13 SK-9...................................................................................................................................................................................................4–14 Spare part for SF-27.....................................................................................................................................................................4–14 Spare part module (LCD-UIB PWB)...........................................................................................................................................4–14 Spare part for SF-27.....................................................................................................................................................................4–14 Spare part module (KeyPad-UIB PWB)...................................................................................................................................4–14 SPS-1.................................................................................................................................................................................................4–15 SRT-6.................................................................................................................................................................................................4–15 SS-34.................................................................................................................................................................................................4–15 ST-15.................................................................................................................................................................................................4–15 ST-5....................................................................................................................................................................................................4–16 Test pins...........................................................................................................................................................................................4–16 Test pins (RF pogo).......................................................................................................................................................................4–16 Test pins (SC-0-J-3.2-DG) for DA-25 (10pcs/bag).................................................................................................................4–16 XCS-1.................................................................................................................................................................................................4–16 XCS-4.................................................................................................................................................................................................4–16 XRF-1.................................................................................................................................................................................................4–17 List of Tables Table 17 Display test pin list........................................................................................................................................................4–9 Table 18 Upper keypad signals...................................................................................................................................................4–9 Table 19 Lower keypad signals...................................................................................................................................................4–9 Table 20 TX (db)............................................................................................................................................................................4–11 Table 21 RX (db)............................................................................................................................................................................4–11 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–3 RM-25 Service tools Nokia Customer Care (This page left intentionally blank.) Page 4–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Service tools Nokia Customer Care List of Service Tools The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product , refer to various concepts. ACF-8 Universal power supply 0680032 ACF-8 universal power supply is used to power FPS-8. ACF-8 has 6V DC and 2.1A output. AXP-8 Parallel bi-directional printer cable 0730298 This cable is used to connect the PC to a flash prommer. The cable is part of the FPS-8 sales package. AXS-4 Service cable 0730090 The AXS-4 D9-D9 service cable is used to connect two 9 pin D connectors for example between PC and FPS-8. The cable length is 2 meters. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–5 RM-25 Service tools Nokia Customer Care CA-5S DC cable 0730283 The DC cable CA-5S is used to connect JBV-1 to the phone charger jack for ADC/VCHAR/ICHAR calibration Note: Old SCB-3 can be used as well. DA-25 Docking station adapter 0780373 The DA-25 docking station adapter makes signal connections to the phone. JBV-1 and DA-25 are used as one unit. DAU-9S MBUS cable 0730108 The MBUS cable DAU-9S has a modular connector and is used, for example, between the PC's serial port and module jigs, flash adapters or docking station adapters. FLC-2 DC cable 0730185 FLC-2 is used with a flash adapter to supply a controlled operating voltage. Page 4–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Service tools Nokia Customer Care FLS-4S Flash device FLS-4S sales pack – Europe/ Africa:0080541, APAC:0080542, Americas:0080543 FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use. FPS-10 Flash prommer 0086189 FPS-10 interfaces with: • • • • PC Control unit Flash adapter Smart card FPS-10 flash prommer features: • • • • • • Provides flash functionality for BB5 terminals Smart Card reader for SX-2 or SX-4 Forwards USB traffic through it Provides USB to FBUS/Flashbus conversion Provides LAN to FBUS/Flashbus and USB conversion Vusb output switchable by PC command FPS-10 sales package includes: • FPS-10 prommer (0770503) • Power Supply with 5 country specific cords (0675525) • USB cable (0730322) FPS-11 Parallel flash prommer 0770758 FPS-11 interfaces with: • • • • PC Control unit Flash adapter Smart card FPS-11 flash prommer features: • • • • • • Can flash up to 8 phones at a time, controlled by one PC Communication method between PC and FPS-11 is single USB2.0 No need for external power for powering up phones Smart Card reader for SX-2 and SX-4 Updates software Future feature: will support all DCT-4 protocols and models FPS-11 sales package includes: • • • • 9235618 (Issue 2) FPS-11 Power Supply for FPS-11 EUR, UK, USA Power cords USB2.0 cable Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–7 RM-25 Service tools Nokia Customer Care FPS-8 FLASH prommer 0080321 The flash prommer FPS-8 is used for example with flash adapters, docking station adapters and flash/docking stations. Power is supplied to FPS-8 from the universal power supply, ACF-8. The sales pack includes: • • • • • FPS-8 flash prommer (0750123) FPS-8 activation sheet (9359289) ACF-8 universal power supply (0680032) AXS-4 service cable (D9-D9) (0730090) Printer cable (0730029) JBT-9 Fuse and protector 0770622 Bluetooth test and interface box (sales pack) 0081490 The JBT-9 testbox is a generic device to perform Bluetooth bit error rate testing and doing cordless FBUS connection via Bluetooth. An ACP-8x charger is needed for BER testing and AXS-4 cable in case of cordless testing interface usage. • JBT-9 testbox (0770336) • Installation and warranty information (9360613) JBV-1 Docking station 0770298 The JBV-1 docking station has been designed for calibration and software update use. The docking station is used together with the DA-25 docking station adapter. JBV-1 main electric functions are: • adjustable VBAT calibration voltage, current measurement limit voltage “VCHAR”, current measurement calibration current “ICHAR” • adjustable ADC calibration voltage via BSI signal • BSI calibration resistor • signals from FBUS to the phone via parallel jig • control via FBUS or USB • Flash OK/FAIL indication In calibration mode JBV-1 is powered by external power supply 11-16V DC. In flashing, power for the phone can be taken from FPS-8 or external power supply 11-16V DC. Page 4–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Service tools Nokia Customer Care MJ-30 Module jig 0780376 The MJ-30 module jig is used for testing the following modules: • User interface • Baseband and RF on system module Note: The nominal supply voltage for MJ-25 is +6.0 V. The supply voltage must not exceed +12.0 V (min. 5.0 V). Supply the power to jig only when the jumper is open = regulated. • Table 17 Display test pin list Pin Signal name Pin Signal name Pin 1 GND 9 VDDI 17 2 WRX 10 VDD 18 D7 19 D6 3 11 4 D0 12 LED IN 20 D5 5 D1 13 LED OUT 21 D4 6 D2 14 7 D3 15 CSX 23 RDX 16 D/CX 24 RESX 8 • 22 Table 18 Upper keypad signals Pin Signal name Pin 7 ROW2 17 Key LED - 22 Rocker3 8 ROW0 18 ROW1 23 Rocker2 9 COL1 19 COL0 24 Rocker1 11 GND 20 Rocker5 15 Key LED + 21 Rocker4 • 9235618 (Issue 2) Signal name Signal name Pin Signal name Table 19 Lower keypad signals Pin Signal name Pin Signal name Pin Signal name 5 COL2 9 ROW3 17 COL5 6 COL4 13 ROW2 18 COL3 7 LED SUPPLY 14 COL0 19 ROW4 8 LED SUPPLY 15 ROW5 20 GND Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–9 RM-25 Service tools Nokia Customer Care PCS-1 Power cable 0730012 The PCS-1 power cable (DC) is used with a docking station, a module jig or a control unit to supply a controlled operating voltage. PKD-1 SW security device 0750018 SW security device is a piece of hardware enabling the use of the service software when connected to the parallel (LPT) port of the PC. Without the device, it is not possible to use the service software. Printer or any such device can be connected to the PC through the device if needed. RJ-24 Rework jig 0770688 RJ-24 is a soldering jig used for soldering and as a rework jig for the engine module. RJ-33 Soldering jig 0780406 The soldering jig RJ-33 is used for soldering and as a rework jig for system module. It is made of lead-free rework compatible material. RJ-46 Page 4–10 Antenna switch rework jig Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 0780374 9235618 (Issue 2) RM-25 Service tools Nokia Customer Care SA-38 RF Coupler 0780405 SA-38 RF Coupler is used for Go/No-Go test after changing components in the RF part of the phone. The SA-38 is mounted on the docking station adapter, after which the phone can be placed in the docking station adapter. RF attenuations: • Table 20 TX (db) Band 900 1800 1900 Channel New coupler 955 (-8.5 +/- 0.5) 39 (-8,9 +/- 0,5) 124 (-10,0 +/- 0,5) 512 (-8,3 +/- 1,1) 690 (7,3 +/- 1,3) 885 (-7,5 +/- 0,8) 535* (-8,1 +/- 1,3) 711* (-8,2 +/- 1,2) 810* (-8,4 +/- 1,3) Table 21 RX (db) Band 900 1800 1900 9235618 (Issue 2) Channel New coupler 955 (-13,2 +/- 0,2) 39 (-11,7 +/- 0,7) 124 (-13,0 +/- 0,8) 512 (-12,1 +/- 0,6) 690 (-12,3 +/- 0,3) 885 (-12,5 +/- 0,5) 535* (-15,4 +/- 2,3) 711* (-16,3 +/- 1,8) 810* (-17,5 +/- 1,2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–11 RM-25 Service tools Nokia Customer Care SF-12 SRAM Module for FPS-8 0080346 SF-27 POS (point of sales) flash adapter 0780375 The POS flash adapter SF-27 is used in the place of phone’s normal battery during service to supply a controlled operating voltage and to connect to flash pads. Instructions 1 Open the locking slide. 2 Insert the adapter to the phone from the battery connector side. 3 Lock the adapter with DC jack. Page 4–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Service tools Nokia Customer Care SK-8 LGA rework kit for Kaede 0274550 SK-8 is used to print solder paste on Kaede USB component (NMP code: 4342163) when the component is reworked. SK-8 consists of ST-9 (NMP code: 0770727) Stencil and RJ-29 (NMP code: 0770728) rework jig. Due to the large mechanical tolerance of the component, the following procedure is necessary: Instructions 1 Put the component into the rework jig. The component should be placed in the best fit location which is determined by placing the component in the largest location first, and if this is too large, reposition it to the next location. This should be carried out until the best fit location is found. 2 Once the best fit location has been found, leave the component there and put the stencil on top of the jig and the component. 3 Put soldering paste on the component properly. 4 Remove the stencil and the component from the jig. 5 Start the soldering process. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–13 RM-25 Service tools Nokia Customer Care SK-9 LGA rework kit for MicroPA 0274819 SK-9 is used to print solder paste on MicroPA component (NMP code: 4355641) when the component is reworked. SK-9 consists of ST-13 (NMP code: 0770848) stencil and RJ-21 (NMP code: 0770849) rework jig. Due to the large mechanical tolerance of the component, the following procedure is necessary: Instructions 1 Put the component into the rework jig. The component should be placed in the best fit location which is determined by placing the component in the largest location first, and if this is too large, reposition it to the next location. This should be carried out until the best fit location is found. 2 Once the best fit location has been found, leave the component there and put the stencil on top of the jig and the component. 3 Put soldering paste on the component properly. 4 Remove the stencil and the component from the jig. 5 Start the soldering process. Spare part for SF-27 Spare part for SF-27 Test pin module 0780357 Spare part module (LCD-UIB PWB) 0780356 Test pins 0770754 Spare part module (KeyPad-UIB PWB) 0780355 Soldering required Page 4–14 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Service tools 9235618 (Issue 2) Nokia Customer Care SPS-1 Soldering Paste Spreader 0770381 SRT-6 Opening tool 0770431 SS-34 Flex opening tool 0780396 ST-15 Antenna switch rework stencil 0780412 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–15 RM-25 Service tools Nokia Customer Care ST-5 XCS-1 Antenna switch rework stencil 0770691 Test pins 0770879 Test pins (RF pogo) 077876 Test pins (SC-0-J-3.2DG) for DA-25 (10pcs/ bag) 0770617 Service cable 0730218 The XCS-1 service cable is used to connect FLS-4S to the POS flash adapter for supplying a controlled operating voltage and data connection. XCS-4 Modular cable 0730178 XCS-4 is a shielded (one specially shielded conductor) modular cable for flashing and service purposes. Page 4–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Service tools Nokia Customer Care XRF-1 RF cable 0730085 The RF cable is used to connect, for example, a module repair jig to the RF measurement equipment. SMA to N-Connector ca. 610mm. Attenuation for: • GSM850/900: 0.3+-0.1 dB • GSM1800/1900: 0.5+-0.1 dB • WLAN: 0.6+-0.1dB 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 4–17 RM-25 Service tools Nokia Customer Care (This page left intentionally blank.) Page 4–18 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 5 — Disassembly and reassembly instructions 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 5–1 Nokia Customer Care RM-25 Disassembly and reassembly instructions (This page left intentionally blank.) Page 5–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Disassembly and reassembly instructions Nokia Customer Care Table of Contents Disassembly instructions lower block (see the video clips on care point also).........................................................5–5 Disassembly instructions upper block (see the video clips on care point also).........................................................5–8 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 5–3 Nokia Customer Care RM-25 Disassembly and reassembly instructions (This page left intentionally blank.) Page 5–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Disassembly and reassembly instructions Nokia Customer Care Disassembly instructions lower block (see the video clips on care point also) Steps 1. Protect the window with a film to avoid dust and scratches. 2. Remove the battery cover. 3. Always remove the battery before continuing disassembly. 4. Unscrew the six Torx Plus® size 6 screws. Note: For assembly, the reverse order and a Torx Plus® driver with a torque of 20 Ncm has to be used. 5. Remove the B1 cover and place it upside down on the table like shown in the picture. 6. Remove the vibra motor with tweezers. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 5–5 RM-25 Disassembly and reassembly instructions Nokia Customer Care 7. Remove the DC jack with a charger plug. 8. For disassembling the frame, move the right side slightly up and to the right. 9. Move the left side of the frame up and to the left. 10. Now remove the frame. 11. Disassemble the side key with, for example, SRT-6 tool. Page 5–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Disassembly and reassembly instructions Nokia Customer Care 12. Use the B1 cover as a support for engine module to avoid damaging the hinge flex. 13. Now remove the engine module. First lift up the left side (near SIM, MMC connector) with SRT-6 and then… 14. …the right side nearby the camera module. Be careful with the camera module. 15. The engine module is connected to the lower block via hinge flex connector. Be careful when placing the engine module on the B1 cover. 16. Open the camera connector by using the SS-34 tool and remove the camera module. 17. Open the hinge flex connector by using the SS-34 and take away the B1 cover with engine module. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 5–7 RM-25 Disassembly and reassembly instructions Nokia Customer Care 18. Remove the microphone with tweezers. Be careful not to damage the spring contacts. 19. Remove the UI flex assy by using tweezers like shown in the picture. 20. Finally, disassemble the keymat by pressing it slightly from the inside to the outside. Disassembly instructions upper block (see the video clips on care point also) Steps 1. Remove the battery before disassembling the upper block. 2. Open the phone and turn around the upper block 180 degrees. Page 5–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Disassembly and reassembly instructions Nokia Customer Care 3. Protect the window with a film to avoid dust and scratches. 4. Remove the function keymat. 5. Unscrew the two Torx Plus® size 6 screws. For assembly, a Torx Plus® driver with a torque of 15Ncm has to be used. 6. Open the A2 cover at one side first and then… 7. …at the other side. Remove the A2 cover. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 5–9 RM-25 Disassembly and reassembly instructions Nokia Customer Care 8. Use tweezers to remove the LCD shield. Start at one side and then… 9. …on the other side. 10. Now remove the LCD shield with the SRT-6 tool. 11. Protect the LCD with a film to avoid dust and scratches. 12. Remove the earpiece with tweezers. Page 5–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Disassembly and reassembly instructions Nokia Customer Care 13. To open the LCD connector, hold the flex foil down with the Torx driver and lever up the LCD connector with a slotted screwdriver carefully. Be careful not to damage the flex foil, connector or surrounding components. 14. Lever up the right corner of the LCD with SRT-6. 15. Remove the LCD like shown in the picture. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 5–11 Nokia Customer Care RM-25 Disassembly and reassembly instructions (This page left intentionally blank.) Page 5–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 6 — Baseband troubleshooting 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–1 RM-25 Baseband troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 6–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Table of Contents Troubleshooting baseband.........................................................................................................................................................6–5 Troubleshooting dead or jammed phone..............................................................................................................................6–6 BB self test tools.............................................................................................................................................................................6–7 Troubleshooting flash programming......................................................................................................................................6–7 General power troubleshooting.............................................................................................................................................6–10 Baseband serial interface troubleshooting ........................................................................................................................6–11 CBUS interface.........................................................................................................................................................................6–11 FBUS interface.........................................................................................................................................................................6–13 MBUS interface........................................................................................................................................................................6–14 Troubleshooting charger interface........................................................................................................................................6–15 Energy management calibration............................................................................................................................................6–17 Baseband troubleshooting tips...............................................................................................................................................6–17 Backup battery troubleshooting.............................................................................................................................................6–18 Troubleshooting USB interface...............................................................................................................................................6–19 SIM card fault................................................................................................................................................................................6–20 “Insert SIM Card” in device display although card is inserted.......................................................................................6–22 Troubleshooting keypad interface.........................................................................................................................................6–24 Troubleshooting the display....................................................................................................................................................6–25 Troubleshooting display and keyboard backlight............................................................................................................6–26 Troubleshooting MMC interface..............................................................................................................................................6–27 Audio troubleshooting...............................................................................................................................................................6–29 Troubleshooting internal microphone...........................................................................................................................6–29 Troubleshooting external microphone..........................................................................................................................6–30 Troubleshooting internal earpiece..................................................................................................................................6–31 Troubleshooting external earpiece..................................................................................................................................6–32 Troubleshooting IHF.............................................................................................................................................................6–33 Troubleshooting accessory detection...................................................................................................................................6–35 Troubleshooting IrDA.................................................................................................................................................................6–37 Troubleshooting FM radio.........................................................................................................................................................6–38 Tuning baseband.........................................................................................................................................................................6–39 Testing and tuning BB after component replacement....................................................................................................6–41 List of Tables Table 22 Maximum tolerances.................................................................................................................................................6–18 Table 23 Calibration value limits.............................................................................................................................................6–41 List of Figures Figure 74 Main troubleshooting diagram...............................................................................................................................6–5 Figure 75 Dead or jammed phone troubleshooting............................................................................................................6–6 Figure 76 BB self tests....................................................................................................................................................................6–7 Figure 77 Flash programming troubleshooting, part 1......................................................................................................6–8 Figure 78 Flash programming troubleshooting, part 2......................................................................................................6–9 Figure 79 General power troubleshooting...........................................................................................................................6–10 Figure 80 CBusClk test point......................................................................................................................................................6–11 Figure 81 CBUS test points.........................................................................................................................................................6–12 Figure 82 CBUS waveform..........................................................................................................................................................6–13 Figure 83 Flash interface layout (FBUS/MBUS test pads layout)....................................................................................6–14 Figure 84 "Not charging" on display......................................................................................................................................6–15 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–3 RM-25 Baseband troubleshooting Nokia Customer Care Figure 85 No charging.................................................................................................................................................................6–16 Figure 86 ADC reading window in Phoenix..........................................................................................................................6–18 Figure 87 USB interface troubleshooting..............................................................................................................................6–19 Figure 88 UPP_WD2 and UEME SIM connections (simplified)..........................................................................................6–20 Figure 89 SIM power up waveform.........................................................................................................................................6–21 Figure 90 SIM answer to reset waveform.............................................................................................................................6–22 Figure 91 “Insert SIM Card” in device display although card is inserted....................................................................6–23 Figure 92 Troubleshooting keypad interface......................................................................................................................6–24 Figure 93 Display troubleshooting..........................................................................................................................................6–25 Figure 94 Troubleshooting display and keyboard backlight..........................................................................................6–26 Figure 95 Troubleshooting MMC interface............................................................................................................................6–28 Figure 96 Troubleshooting internal microphone...............................................................................................................6–29 Figure 97 Troubleshooting external microphone..............................................................................................................6–30 Figure 98 Troubleshooting internal earpiece......................................................................................................................6–31 Figure 99 Troubleshooting external earpiece.....................................................................................................................6–32 Figure 100 Troubleshooting IHF..............................................................................................................................................6–33 Figure 101 Troubleshooting IHF (continued)......................................................................................................................6–34 Figure 102 Troubleshooting accessory detection..............................................................................................................6–35 Figure 103 Troubleshooting accessory detection (continued)......................................................................................6–36 Figure 104 Troubleshooting IrDA............................................................................................................................................6–37 Figure 105 Troubleshooting FM radio....................................................................................................................................6–39 Figure 106 EM calibration window.........................................................................................................................................6–40 Page 6–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting baseband Context This section is intended to be a guide for localising and repairing electrical faults. The fault repairing is divided into troubleshooting paths. The following diagram describes the different baseband troubleshooting paths to be followed in fault situations. Figure 74 Main troubleshooting diagram 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–5 RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting dead or jammed phone Figure 75 Dead or jammed phone troubleshooting Page 6–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care BB self test tools Self test functions are executed when the phone is powered on, and if one or more self test functions fail, the message “Self test failed. Contact Service.” is displayed. However, in this kind of situation the software is able to run and thus the watchdog of UEME can be served. The MCU selftest case can be split into two categories: the ones that are executed during power up and the ones that are executed only with a PC connected. These tests and the items included are as follows: Figure 76 BB self tests Troubleshooting flash programming Context Note: The Phoenix error message C101 Boot timeout in the flowchart refers to a message that is shown when there are problems in the phone flash programming when using FPS-8. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–7 RM-25 Baseband troubleshooting Nokia Customer Care Figure 77 Flash programming troubleshooting, part 1 Page 6–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Figure 78 Flash programming troubleshooting, part 2 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–9 RM-25 Baseband troubleshooting Nokia Customer Care General power troubleshooting Figure 79 General power troubleshooting Page 6–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Baseband serial interface troubleshooting CBUS interface CBUS is a three-wire serial interface between the main baseband components. The bus consists of data, clock and bus_enable signals. The bus is connected between UPP_WD2, UEME and ZOCUS. UPP_WD2 takes care of controlling the traffic on the bus. If the interface is faulty from the UPP_WD2’s end, the phone does not boot properly as powering configurations do not work. Traffic on the bus can be monitored at the following test point and pins. • R640 (test point J193 side) • CBusEN1X J378 Pad • CBusDA J377 Pad The pads and pins are shown in the figures below. CBUS test points Figure 80 CBusClk test point 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–11 RM-25 Baseband troubleshooting Nokia Customer Care Figure 81 CBUS test points The CBUS traffic is shown in the figure below (read command to ZOCUS, LM3820, N130). Page 6–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Figure 82 CBUS waveform CBusCLk is connected to Ch1, CBusDa to CH2 and CBusEnx to Ch3. If you are able to get the phone to boot up and can reach Phoenix BB self test feature, it is possible to test the functionality of each component attached to CBus. Use: • ST_UEM_CBUS_IF_TEST to test the UEME CBus interface • ST_ZOCUS_CBUS_IF_TEST to test the ZOCUS CBus interface. If an error is found in testing any of the above components, you should replace or re-solder the failed component. FBUS interface FBUS is a two-wire Rx and Tx interface between UPP_WD2 and flash/test interface. The bus goes through UEME, which adjusts the voltage levels to suit UPP_WD2. The interface voltage level on the phone flash/test pad pattern is 2.7V and on the UPP_WD2 end it is 1.8V. The functionality of this interface should not affect the device boot into NORMAL, LOCAL or TEST modes. Phoenix tests can be performed through the MBUS interface in the case of a failure in the FBUS interface. Flashing is not possible if there is a problem in the FBUS interface. Fbus signals located in the flashing test pads and the pad layout is shown in the figure below. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–13 RM-25 Baseband troubleshooting Nokia Customer Care Figure 83 Flash interface layout (FBUS/MBUS test pads layout) MBUS interface MBUS is a two-wire RX and TX interface between UPP_WD2 and UEME. From UEME the interface continues to flash/test interface as one-wire interface. UEME adjusts the voltage levels. The interface voltage level on the phone flash/test pad pattern is 2.78V and on the UPP_WD2 end it is 1.8V. MBUS traffic between UPP_WD2 and UEME can be tested with Phoenix (ST_MBUS_RX_TX_LOOP_TEST). Flashing is not possible if there is a problem in MBUS. For the location of the MBUS signal in the test pads and the pad layout, see figure Flash interface layout (Page 6–14). Page 6–14 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting charger interface Figure 84 "Not charging" on display 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–15 RM-25 Baseband troubleshooting Nokia Customer Care Figure 85 No charging Page 6–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Energy management calibration EM calibrations should be carried out with a JBV-1 docking station attached to a DA-25 docking station adapter. Power to JBV-1 should be supplied from an external DC power supply. JBV-1 input voltages: nominal + 12 VDC, maximum +16VDC. On the JBV-1, A/D converter, BSI, BTEMP, battery voltage (VBAT), charger voltage (VCHAR), charger current (ICHAR) and battery current (IBAT) are calibrated. For detailed information and instructions, see energy management calibration instructions (Page 6–39). Baseband troubleshooting tips ADC-offset over limits Inspect the BSI line and its components. Note that the BSI resistance line of the battery is connected to the AD input of the UEME labelled LS (not the BSI input). If these are OK, change PWB. BSI gain over limits Inspect the BSI line and its components. Note that the BSI resistance line of the battery is connected to the AD input of the UEME labelled LS (not the BSI input). If these are OK, change PWB. Vbatt offset and gain Inspect Vbatt lines and its components. VCHAR over limits Inspect components that are connected to VCHAR line: filtering capacitors C134, C135, TVS V130, L130 and fuse F130. If those are OK, change PWB. ICHAR over limits Inspect components that are connected to VCHAR line: filtering capacitors C134, C135, TVS V130, L130 and fuse F130. If those are OK, change the current sense resistor R259 first. If calibration is still not successful, change PWB. Calibration can be checked using the ADC reading. Known voltages, currents and resistances are fed to and read by the ADC reading. The read values can then be compared with the known values. ADC reading Divided and scaled battery voltage, battery current, charger voltage, charger current and BSI values can be read by this tool. Read values a few times until you can be sure that results are accurate. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–17 RM-25 Baseband troubleshooting Nokia Customer Care Figure 86 ADC reading window in Phoenix Table 22 Maximum tolerances Reading Check point Tolerance Vbatt SCAL 4.2V ±25mV Vchar 8.4V ±40mV lchar 500mA ±20mV BSI 75k (BL-4C) ±1.3kohm Btemp 273K (47k) +5K Backup battery troubleshooting A symptom of a backup battery fault is that Real Time Clock loses the correct time during short battery removal. The same symptom can also be seen when the backup battery is empty. About 30 minutes is needed to fully charge the backup battery in the device. Note: The backup battery is only charged at the same time as the main battery or when the device is in the LOCAL or TEST mode. Always check the backup battery visually for any leakage or any other visual defect. Check that the backup battery is correctly mounted in the device before closing the cover. Check with Phoenix that the backup battery is OK. Measure the voltage of the backup battery. • Normal operation when the voltage is > 2.0V. • Fully charged when the voltage is about 3.2V. Enable the backup battery charging (start to charge the main battery or boot the device to LOCAL or TEST mode). Measure the voltage of the backup battery during charging, it should rise if it is not 3.2V yet. When the voltage is over 2.0V for certain, check the backup battery with Phoenix. Page 6–18 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting USB interface Figure 87 USB interface troubleshooting 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–19 RM-25 Baseband troubleshooting Nokia Customer Care SIM card fault The whole SIM interface is located in two chips: UPP_WD2 and UEME. UEME contains the SIM interface logic level shifting. UPP_WD2 provides SIMClk through UEME to the SIM. The SIM interface supports both 3V and 1.8V SIMs. There is an EMIF component (3 lines EMI filter) between the SIM card and the UEME which isn’t shown in the figure below. Figure 88 UPP_WD2 and UEME SIM connections (simplified) The SIM power up/down sequence is generated in the UEME. This means that the UEME generates the RST signal to the SIM. The card detection is taken from the BSI signal, which detects the removal of the battery. A comparator inside the UEME monitors the BSI signal from the SimCardDet input. The threshold voltage is calculated from the battery size specifications. First, the SW attempts to power up the SIM with 1.8V. If this does not succeed, power up is repeated with VSIM switched to 3V. The data communication between the card and the phone is asynchronous half duplex. The clock supplied to the card is in GSM system 1.083MHz or 3.25MHz. The data baud rate is SIM card clock frequency divided by 372 (by default), 64, 32, or 16. Page 6–20 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Figure 89 SIM power up waveform 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–21 RM-25 Baseband troubleshooting Nokia Customer Care Figure 90 SIM answer to reset waveform “Insert SIM Card” in device display although card is inserted Page 6–22 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Figure 91 “Insert SIM Card” in device display although card is inserted 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–23 RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting keypad interface Figure 92 Troubleshooting keypad interface Page 6–24 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting the display Figure 93 Display troubleshooting 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–25 RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting display and keyboard backlight Figure 94 Troubleshooting display and keyboard backlight Page 6–26 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting MMC interface Context Use a known working MMC to save the photo test. Target devices to replace are N310 Lester, R315 ASIP and X820 MMC connector. The MMC card itself might be broken, and it should be checked as well. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–27 RM-25 Baseband troubleshooting Nokia Customer Care Figure 95 Troubleshooting MMC interface Page 6–28 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Audio troubleshooting Troubleshooting internal microphone Figure 96 Troubleshooting internal microphone 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–29 RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting external microphone Figure 97 Troubleshooting external microphone Page 6–30 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting internal earpiece Before you begin Check that holes in earpiece are not coated or covered. Figure 98 Troubleshooting internal earpiece 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–31 RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting external earpiece Figure 99 Troubleshooting external earpiece Page 6–32 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting IHF Figure 100 Troubleshooting IHF See also the following chart. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–33 RM-25 Baseband troubleshooting Nokia Customer Care Figure 101 Troubleshooting IHF (continued) Page 6–34 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting accessory detection Figure 102 Troubleshooting accessory detection 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–35 RM-25 Baseband troubleshooting Nokia Customer Care See also the following flow chart. Figure 103 Troubleshooting accessory detection (continued) Page 6–36 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting IrDA Figure 104 Troubleshooting IrDA 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–37 RM-25 Baseband troubleshooting Nokia Customer Care Troubleshooting FM radio Before you begin In Phoenix: choose Testing -> FM radio -> Power on. For FM signal: • Use FM signal received by headset, or • use FM signal generator: Frequency = 100MHz, frequency deviation = 67.5kHz, modulation frequency = 1kHz, R = L, pilot tone on and RF level = -67dBm. Page 6–38 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Figure 105 Troubleshooting FM radio Tuning baseband Before you begin EM (Energy Management) calibration is performed to calibrate the setting (gain and offset) of AD converters in several channels (that is, battery voltage, BSI, charger voltage, charger current) to get an accurate AD conversion result. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–39 RM-25 Baseband troubleshooting Nokia Customer Care HW setup: • An external power supply is needed. • The RM-25 phone must be connected to JBV-1 (docking station) with DA-25 (docking station adapter). a Connect SCB-3 (DC-DC cable) between JBV-1 and charger connector of phone for charger channel calibration. b Supply 11-16V DC from an external power supply to JBV-1 to power up phone. Phoenix SW setup: • • • • Start Phoenix service software. Select FBUS connection. Choose: Main -> Product -> RM-25. Choose: Tuning -> Energy Management Calibration. Figure 106 EM calibration window Steps 1. Select “Read from phone” to show the current values in the phone memory, and then check that the communication with the phone works. 2. Select “JBV-1 used” check box. 3. Select the item(s) you try to calibrate. Note: ADC has to be calibrated before other item(s). If the ADC value is correct or you calibrate ADC and other items at the same time, that’s OK. 4. Select “Calibrate”. Calibration is carried out automatically regarding the calibration item(s) that you selected. 5. The candidate of the new calibration values is shown in the “calculated” field. If the new calibration values seem to be reasonable (please refer to the calibration value limit table), select Write to PM to store the new calibration value in the phone permanent memory. Page 6–40 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Baseband troubleshooting Nokia Customer Care Table 23 Calibration value limits Parameter Min. Max. ADC Gain 26500 28500 ADC Offset -50 50 BSI Gain 600 1100 VBAT Gain 10000 11000 VBAT Offset 2300 2900 VCHAR Gain 58000 62000 ICHAR Gain 3500 4400 ICHAR Offset -80 +80 IBAT Gain 50 160 6. Select “Read from phone” and confirm that the new calibration values are stored in the phone memory correctly. If not, please try to store by selecting “Write to PM” again. 7. Close the Energy Management Calibration window. Testing and tuning BB after component replacement Context The replacement of certain components which influences the energy management in the phone should be followed by a calibration. Steps 1. Calibrate R133, the UEME - D250, the ZOCUS - N130 and R259. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 6–41 RM-25 Baseband troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 6–42 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 7 — RF troubleshooting 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–1 RM-25 RF troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 7–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Table of Contents Introduction to RF troubleshooting.........................................................................................................................................7–5 RF key component placement....................................................................................................................................................7–5 Receiver.............................................................................................................................................................................................7–8 Receiver troubleshooting......................................................................................................................................................7–8 Measuring Rx/IQ signals using RSSI....................................................................................................................................7–9 Measuring RX performance using SNR measurement...............................................................................................7–10 Measuring Rx module manually using oscilloscope and spectrum analyzer (EGSM900)................................7–10 Measuring Rx module manually using oscilloscope and spectrum analyzer (GSM1800)...............................7–13 Measuring Rx module manually using oscilloscope and spectrum analyzer (GSM1900)...............................7–14 RM-25 measurement points in the receiver..................................................................................................................7–17 Calibrating RX Channel Select Filter.................................................................................................................................7–18 Calibrating RX..........................................................................................................................................................................7–19 Transmitter....................................................................................................................................................................................7–22 Introduction to RM-25 transmitter troubleshooting..................................................................................................7–22 Preparing for transmitter troubleshooting...................................................................................................................7–23 Troubleshooting TX-BB interface and control signals................................................................................................7–25 Troubleshooting RF side of transmitter.........................................................................................................................7–27 Introduction to transmitter tuning..................................................................................................................................7–28 Tuning TX/IQ............................................................................................................................................................................7–28 Tuning TX power level..........................................................................................................................................................7–32 Introduction to synthesizer troubleshooting...............................................................................................................7–40 Preparing for synthesizer troubleshooting...................................................................................................................7–42 Measuring the synthesizer manually using spectrum analyzer ............................................................................7–44 Bluetooth........................................................................................................................................................................................7–45 Bluetooth component placement....................................................................................................................................7–45 Bluetooth settings for Phoenix.........................................................................................................................................7–45 Troubleshooting Bluetooth................................................................................................................................................7–47 List of Tables Table 24 RF retuning after changing a component.............................................................................................................7–6 Table 25 RX calibration settings..............................................................................................................................................7–20 Table 26 Spectrum analyzer settings.....................................................................................................................................7–28 Table 27 RF Control window settings.....................................................................................................................................7–30 Table 28 Spectrum analyzer settings for Tx power level tuning...................................................................................7–33 Table 29 Spectrum analyzer settings for Tx level tuning.................................................................................................7–34 List of Figures Figure 107 RF key component placement...............................................................................................................................7–6 Figure 108 RF key components (left)........................................................................................................................................7–7 Figure 109 RF key components (right).....................................................................................................................................7–7 Figure 110 Receiver signal paths...............................................................................................................................................7–8 Figure 111 Troubleshooting flowchart for EGSM900.........................................................................................................7–12 Figure 112 Probed Rx I/Q signals J730, J731........................................................................................................................7–13 Figure 113 Troubleshooting flowchart for EGSM1800......................................................................................................7–14 Figure 114 Troubleshooting flowchart for EGSM1900......................................................................................................7–16 Figure 115 Measurement points at RX frontend - part 1.................................................................................................7–17 Figure 116 Measurement points at RX frontend - part 2.................................................................................................7–18 Figure 117 Measurement points at baseband and digital IQs.......................................................................................7–18 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–3 RM-25 RF troubleshooting Nokia Customer Care Figure 118 RX Channel Select Filter Calibration...................................................................................................................7–19 Figure 119 RX calibration (Example)......................................................................................................................................7–20 Figure 120 RX calibration with band EGSM900 (Example)...............................................................................................7–21 Figure 121 RX calibration values (Example).........................................................................................................................7–21 Figure 122 TX RF block diagram...............................................................................................................................................7–22 Figure 123 Upper and lower shielding cans.........................................................................................................................7–23 Figure 124 Preparing for transmitter troubleshooting....................................................................................................7–24 Figure 125 TX-BB interface troubleshooting and control signals.................................................................................7–25 Figure 126 Oscilloscope screen shots.....................................................................................................................................7–26 Figure 127 RF side of transmitter troubleshooting...........................................................................................................7–27 Figure 128 Oscilloscope screen shots (RF)............................................................................................................................7–28 Figure 129 RF controls.................................................................................................................................................................7–29 Figure 130 Tx IQ tuning..............................................................................................................................................................7–29 Figure 131 Phoenix set-up (Tx IQ Tuning windows).........................................................................................................7–30 Figure 132 Spectrum analyzer screen shot when performing IQ tuning, part 1......................................................7–31 Figure 133 Spectrum analyzer screen shot when performing IQ tuning, part 2......................................................7–32 Figure 134 Phoenix menu select (Tx Power Level Tuning menu).................................................................................7–33 Figure 135 Phoenix Power Level Tuning menu..................................................................................................................7–34 Figure 136 Phoenix screen shot (Tx Power Level Tuning)...............................................................................................7–35 Figure 137 Spectrum analyzer screen shot during power level tuning......................................................................7–36 Figure 138 Testpoints of the main board 1fsa_09a, top part.........................................................................................7–37 Figure 139 Testpoints of the main board 1fsa_11a, top part.........................................................................................7–38 Figure 140 Testpoints of the main board, bottom part...................................................................................................7–39 Figure 141 Synthesizer block diagram..................................................................................................................................7–40 Figure 142 Rf key component...................................................................................................................................................7–41 Figure 143 Synthesizer key components without shielding frames............................................................................7–42 Figure 144 Preparation for troubleshooting using Phoenix RF control setup..........................................................7–43 Figure 145 Troubleshooting chart for synthesizer............................................................................................................7–44 Figure 146 Bluetooth component placement.....................................................................................................................7–45 Figure 147 Phoenix settings for Bluetooth troubleshooting..........................................................................................7–46 Figure 148 Bluetooth troubleshooting..................................................................................................................................7–47 Page 7–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Introduction to RF troubleshooting This document describes RF troubleshooting and tuning. In general, two types of measurements have to be done during troubleshooting and repair of phones: • RF measurements shall be done with a spectrum analyzer, either connected directly to the RF connector of the RF adapter board SA-38, or used together with a high-frequency probe to measure RF signals at points along the TX or RX chain. • LF (Low-Frequency) and DC measurements shall be done either with a multimeter, or with an oscilloscope together with a 10:1 probe. All tuning must be done with Phoenix Service Software _a15_2004_7_55.exe, or later. Always make sure that the measurement set-up has been calibrated when measuring RF parameters at the RF connector. Remember to include the correct losses in the module repair jig and the connecting cable when realigning the phone. Most RF semiconductors are static discharge sensitive. ESD protection must be taken into account during repair (ground straps and ESD soldering irons). RF calibration done via Phoenix software is temperature sensitive because of calibration of 26MHz reference oscillator (VCXO). According to the Helgo specification, the ambient temperature has to be in the range of 22 to 38C. Note: In this text the following terms are used interchangeably: • GSM900 = EGSM900 = EGSM • GSM1800 = DCS band = PCN band • GSM1900 = PCS band The first step of fault-finding should always be a visual inspection. Carefully inspect the RF area using a microscope and look for solder bridges, missing components, short circuits, components that have partially come off and other anomalies. Capacitors can be checked to see that they are not short-circuited, and inductors that they are not open circuits. Also check that power supply lines are not short-circuited, i.e. not 0Ω to ground. Instruments needed for troubleshooting (minimum requirement): • oscilloscope • multimeter • spectrum analyzer (SA) Note: Always use an attenuator at the spectrum analyzer input to ensure that the SA will not become damaged by excessive input power from the phone. Check the spectrum analyzer for maximum allowable input power. For example, when transmitting in the EGSM band at max power level, the output power will be around +33dBm. By using a 10dB attenuator the actual input to the SA will then be +23dBm. Also adjust the internal attenuator so that the transmitted signal is reduced to less than around -10dBm in order to avoid saturation of SA input stage. • • • • • power supply that can deliver at least 2Adc Nokia MJ-30 module jig (also called test jig) RF adapter SA-38 PC with Phoenix installed PKD-1 deskey dongle for Phoenix RF key component placement The following figure shows the key components of the RF section: 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–5 RM-25 RF troubleshooting Nokia Customer Care Figure 107 RF key component placement • Adjust the RX chain after repairing or changing the parts marked RX. • Adjust the TX chain after repair or changing the parts marked TX. • The numbering refers to the RF-overview and non-RF-overview pictures. Table 24 RF retuning after changing a component 1 N500 Helgo RF ASIC RX TX 2 G500 VCO RX TX 3 G501 VCTCXO RX 4 Z800 RX/TX Switch RX 5 N700 PA 6 V800 LNA1900 RX 7 Z803 RX SAW 900 RX 8 Z802 RX SAW 1800 RX 9 Z801 RX SAW 1900 RX 10 T800 RX Balun 1900 RX 11 Z700 TX SAW 900 Page 7–6 TX TX Company Confidential Copyright ©2005 Nokia. All Rights Reserved. TX 9235618 (Issue 2) RM-25 RF troubleshooting 12 Nokia Customer Care T700 TX Balun 1800/ 1900 TX Figure 108 RF key components (left) Figure 109 RF key components (right) 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–7 RM-25 RF troubleshooting Nokia Customer Care Receiver Receiver troubleshooting Figure 110 Receiver signal paths Each receiver path is a direct conversion linear receiver. From the antenna, the received RF signal is fed to a front end module where a diplexer first divides the signal to two separate paths according to the band of operation: either lower, EGSM900 or upper, GSM1800/1900 path. At each of the paths follows a pin-diode switch, which is used to select either a receive- or transmit mode. At the upper band in the receive mode either GSM1800 or 1900 path is further selected by another pin-diode switch. The selections are controlled by Helgo, which obtains the mode/band and timing information through the RFBus. After the switches an external bandpass filter follows each receiver paths. Thereafter, the signal is fed to the LNA's. EGSM900 and GSM1800 LNA's are integrated in Helgo, while the GSM1900 LNA is a discrete component placed between SAW filter and balun. In GSM1900, the amplified signal is fed to a pre-gain stage of the mixer. EGSM900 and GSM1800 LNA's are connected directly to the pregain stages. The pregain stages as well as all the following receiver blocks are integrated in Helgo. The LNA's have three gain levels. The first one is the maximum gain, the second one is about 30 dB below the maximum, and the last one is the off state. After the pregain stages there are demodulator mixers at each signal path to convert the RF signal directly down to baseband I and Q signals. Local oscillator signals for the mixers are generated by an external VCO. The frequency is divided by two in GSM1800 and GSM1900 and by four in EGSM900. Those frequency dividers are integrated in Helgo and in addition to the division they also provide accurate phase shifting by 90 degrees which is needed for the demodulator mixers. The demodulator output signals are all differential. After the demodulators there are amplifiers called DtoS (differential to single ended) which convert the differential signals to single ended. Before that, they combine the signals from the three demodulators to a single path which means that from the output of the demodulators to the baseband interface are just two signal paths (I and Q), which are common to all the frequency bands of operation. In addition, the DtoS amplifiers perform the first part of the channel filtering and AGC (automatic gain control). They have two gain stages, the first one with a constant gain of 12 dB and -3 dB bandwidth of 85 kHz and the second one with a switchable gain of ±6 dB. The filters in the DtoS blocks are active RC filters. The rest of the analog channel filtering is provided by blocks called BIQUAD which include modified Sallen-Key biquad filters. Page 7–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care After the DtoS and BIQUAD blocks, there is another AGC-amplifier which provides a gain control range of 42 dB in 6 dB steps. The correlation between the gain steps and the absolute received power levels is found by a calibration routine in the production for each assembled phone. In addition to the AGC steps, the last AGC stage also performs the real time DC offset compensation, which is needed in a direct conversion receiver to cancel out the effect of the local oscillator leakage. DC offset compensation is performed during an operation called DCN1. DCN1 is carried out by charging capacitors at the input of the last AGC stages to a voltage, which causes a zero DC offset. To improve the accuracy a DC level alignment possibility has been added to Helgo. After the last AGC stages the single ended and filtered I- and Q-signals are fed to the RX ADCs. The maximum peak-to-peak voltage swing for the ADCs is 1.45 V. Measuring Rx/IQ signals using RSSI Context Steps 1. Start Phoenix service software. 2. Establish a connection to the phone. From the File menu, choose "Open Product". From the list, select RM-25. 3. From the Testing menu, choose RF Controls. 4. In the RF Controls window: • Select Band: GSM900/GSM1800/GSM1900. • Set Active unit to Rx. • Set Operation mode to Burst. • Set Rx/Tx channel in the following way: EGSM900: 37, GSM1800: 700 and GSM1900:661. 5. From the Testing menu, choose RSSI Reading. The setup now looks like this: 6. Apply a signal frequency of: • EGSM900: 942.4677MHz (channel 37 + 67.7KHz offset) • GSM1800: 1842.8677MHz (channel 700 + 67.7KHz offset) • GSM1900: 1960.0677MHz (channel 661 + 67.7 KHz) 7. In RSSI reading, click Read now. Results The resulting RSSI level should be -80dBm in each band. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–9 RM-25 RF troubleshooting Nokia Customer Care Measuring RX performance using SNR measurement Context Note: This measurement also provides an indication of the conducted sensitivity. Steps 1. Start Phoenix Service Software 2. Establish connection to the phone. From the File menu, choose "Open Product". From the list, select RM-25. 3. From the Testing menu, choose RF Controls. 4. In the RF Controls window: i Select Band: GSM900/GSM1800/GSM1900 ii Set Active unit to RX. iii Set Operation mode to Burst iv Set Rx/Tx channel in the following way: EGSM900: 37, GSM1800: 700 and GSM1900: 661 5. From the testing menu (T) select SNR measurement (M). Then select Both. 6. Choose respective band, EGSM900, GSM1800 or GSM1900. Press Start. 7. Follow the instructions for Signal generator set-up in the pop-up window. Press OK. Results Read the SNR result. SNR should be > 18dB. Check the sensitivity value. The set-up should now look like this (the pop-up window also included in the picture for reference): Measuring Rx module manually using oscilloscope and spectrum analyzer (EGSM900) Context Spectrum analyzer level values depend on the probe type and should be validated using a known good sample. The levels that are given here are measured using a high frequency probe. Measuring with an oscilloscope at test points RXI (J730) or RXQ (J731) ) and RXID (J261) or RXQD (J262) is recommended only if RSSI reading does not provide enough information. Page 7–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Steps 1. Start Phoenix Service software. 2. Establish connection to the phone. From the File menu, choose Open Product. From the list, choose RM-25. 3. From the Testing menu, choose RF Controls. 4. In the RF Controls window: i ii iii iv v Select Band EGSM900. Set Active unit to RX. Set Operation mode to Continuous. Set RX/TX channel to 37. Set AGC to 12. Set the frequency and level of the signal generator to 942.4677MHz and -60dBm. Note: Because DC compensation does not work during continuous mode, DC offset level at RXI and RXQ will gradually shift from the optimized level. To have the most reliable result, it is highly advisable to set the operation mode from burst to continuous just before measuring values and complete measurement within no longer than 30 seconds. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–11 RM-25 RF troubleshooting Nokia Customer Care Figure 111 Troubleshooting flowchart for EGSM900 Page 7–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Figure 112 Probed Rx I/Q signals J730, J731 • Signal amplitude: 180 ~ 600mVpp • DC offset: 1.2 ~ 1.4V • Frequency: approximately 67KHz Measuring Rx module manually using oscilloscope and spectrum analyzer (GSM1800) Context Spectrum analyzer level values depend on the probe type and should be validated using a known good sample. The levels that are given here are measured using a high frequency probe. Measuring with an oscilloscope at test points RXI (730) or RXQ (J731) ) and RXID (J261) or RXQD (J262) is recommended only if RSSI reading does not provide enough information. Steps 1. Start Phoenix Service software. 2. Establish connection to the phone. From the File menu, choose Open Product. From the list, choose RM-25. 3. From the Testing menu, choose RF Controls. 4. In the RF Controls window: i ii iii iv v Select Band GSM1800. Set Active unit to Rx. Set Operation mode to Continuous. Set RX/TX channel to 700. Set AGC to 12. The frequency or level of signal generator is 1842.8677MHz, -60dBm. Note: Because DC compensation does not work during continuous mode, DC offset level at RXI and RXQ will gradually shift from the optimized level. To have the most reliable result, it is highly advisable to set the operation mode from burst to continuous just before measuring values and complete measurement within no longer than 30 seconds. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–13 RM-25 RF troubleshooting Nokia Customer Care Figure 113 Troubleshooting flowchart for EGSM1800 Measuring Rx module manually using oscilloscope and spectrum analyzer (GSM1900) Context Spectrum analyzer level values depend on the probe type and should be validated using a known good sample. The levels that are given here are measured using a high frequency probe. Measuring with an oscilloscope at test points RXI (J827) or RXQ (J828) ) and RXID (J261) or RXQD (J262) is recommended only if RSSI reading does not provide enough information. Page 7–14 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Steps 1. Start Phoenix Service software. 2. Establish connection to the phone. From the File menu, choose Open Product. From the list, choose RM-25. 3. From the Testing menu, choose RF Controls. 4. In the RF Controls window: i ii iii iv v Select Band GSM1900. Set Active unit to Rx. Set Operation mode to Continuous. Set RX/TX channel to 661. Set AGC to 12. The frequency or level of signal generator is 1960.0677MHz, -60dBm. Note: Because DC compensation does not work during continuous mode, DC offset level at RXI and RXQ will gradually shift from the optimized level. To have the most reliable result, it is highly advisable to set the operation mode from burst to continuous just before measuring values and complete measurement within no longer than 30 seconds. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–15 RM-25 RF troubleshooting Nokia Customer Care Figure 114 Troubleshooting flowchart for EGSM1900 Page 7–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care RM-25 measurement points in the receiver Figure 115 Measurement points at RX frontend - part 1 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–17 RM-25 RF troubleshooting Nokia Customer Care Figure 116 Measurement points at RX frontend - part 2 Figure 117 Measurement points at baseband and digital IQs Calibrating RX Channel Select Filter Context This calibration is for the baseband filter inside Helgo ASIC. The calibration is done by internally measuring a prototype filter. For this reason, the calibration is done only once, not separately for 3 bands. Page 7–18 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care This tuning doesn’t require RF input from an external signal generator. Steps 1. Select Tuning -> RX Channel Select Filter Calibration Figure 118 RX Channel Select Filter Calibration i Check Save to Phone ii Press Tune iii Press Stop to store the data to the phone Results RX channel select filter calibration is finished. Calibrating RX Context RX calibration is used to determine gain at different gain settings for front-end and the Helgo ASIC and it needs to be done in all three bands. RX calibration requires an external signal generator. Steps 1. Select Tuning -> RX calibration 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–19 RM-25 RF troubleshooting Nokia Customer Care Figure 119 RX calibration (Example) i Make sure you have made the following settings: Table 25 RX calibration settings Band Calibration mode 1st Manual [dbm] 2nd Manual [dbm] GSM 900 Automatic -50 -85 GSM 1800/1900 Automatic -50 -85 ii Check Load from phone and Save to phone. iii Press Start Initial data will be loaded from the phone and calibration starts. The following banner pops up: Page 7–20 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Figure 120 RX calibration with band EGSM900 (Example) iv Follow the instructions in the pop–up window and set frequency and level of the signal generator. v Press OK vi Press “Save & Continue” Figure 121 RX calibration values (Example) Results Calibration data will be stored to the phone. Next action Continue to next band. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–21 RM-25 RF troubleshooting Nokia Customer Care Transmitter Introduction to RM-25 transmitter troubleshooting A simple block diagram of the TX part of the phone is shown in the following figure. The voice or data signals to be transmitted come from the UEME IC in the BB (baseband) area, and go to the Helgo IC, where they are upconverted to RF. The TX signals going from UEME to Helgo are called the IQ-signals, and consist of two balanced signals {TXIN, TXIP} and {TXQN, TXQP}, i.e. a total of four signal lines. In addition to the IQ signals, there are also control signals going between BB and RF. Figure 122 TX RF block diagram The following picture shows the two shielding cans where the TX circuitry is located (the lids have been removed). The upper shielding can contains BB-RF interface circuitry, the Helgo RF system IC, a SAW filter for the GSM/EGSM band, and a balun for the DCS/PCS band. The lower shielding can contains the power amplifier (PA) and the antenna switch module (ASM). Page 7–22 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Figure 123 Upper and lower shielding cans Preparing for transmitter troubleshooting Steps 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Place the phone (mechanics removed) on module jig. Connect the module jig to PC via a DAU-9P cable. Connect the module jig to a power supply (4.2V). Connect the RF output to a spectrum analyzer or another measurement instrument. Use a 10dB attenuator at the input to spectrum analyzer to avoid damaging it. Make sure the dongle is connected and start Phoenix. In Phoenix, choose: File -> Open Product -> RM-25 Product Menu. Select Testing -> RF Controls. In the toolbar: set Operating Mode to Local. Select Band: GSM900, GSM1800 or GSM1900. Set Operation Mode to Burst. Set Active Unit to Tx. Set Tx Data Type to All 1. Set Rx/Tx Channel to 37 for GSM900, 700 for GSM1800, or 661 for GSM1900. Set Tx PA Mode to Free. Set Tx Power Level to 5 for GSM900, otherwise to 0. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–23 RM-25 RF troubleshooting Nokia Customer Care Results Phoenix should now look like this: Figure 124 Preparing for transmitter troubleshooting Page 7–24 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Troubleshooting TX-BB interface and control signals Figure 125 TX-BB interface troubleshooting and control signals 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–25 RM-25 RF troubleshooting Nokia Customer Care Figure 126 Oscilloscope screen shots Page 7–26 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Troubleshooting RF side of transmitter Figure 127 RF side of transmitter troubleshooting 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–27 RM-25 RF troubleshooting Nokia Customer Care Figure 128 Oscilloscope screen shots (RF) Introduction to transmitter tuning In the transmitter, there are two kinds of tunings that can be done: IQ tuning and power level tuning. In general, different repairs require different tunings. In order to decide which tuning is necessary after a repair, it is important to understand the functionality of the repaired circuit. In general, it is recommended that if any TX component is changed, both these tunings be done. All tunings are done in local mode using Phoenix to control the phone. As the RM-25 doesn’t support the EDGE feature, you don’t need to consider operating/tuning the phones in EDGE mode although Phoenix sometimes has a control selection box to enable EDGE. Tuning TX/IQ Context The tuning must be carried out in all three bands. In addition to Phoenix, a spectrum analyzer (SA) is needed. Steps 1. Connect the spectrum analyzer (SA) to the RF connector of the module jig. The settings of the SA will depend on the band to be tuned. The following table summarizes the settings for each of the three bands. Table 26 Spectrum analyzer settings GSM900 GSM1800 GSM1900 Center frequency 897.4MHz 1747.8MHz 1880MHz Frequency span 300kHz 300kHz 300kHz Resolution Bandwidth 3kHz 3kHz 3kHz Video Bandwidth 3kHz 3kHz 3kHz Sweep Time 3 sec 3 sec 3 sec Trace Type Clear/Write Clear/Write Clear/Write Detector Type Max Peak Max Peak Max Peak Reference Level 35dBm 35dBm 35dBm Marker 1 897.33229 MHz 1747.73229 MHz 1879.93229 MHz Marker 2 897.4MHz 1747.8MHz 1880MHz Marker 3 897.46771MHz 1747.86771MHz 1880.06771MHz 2. Open the following two windows in Phoenix: Page 7–28 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting i Nokia Customer Care select Testing -> RF Controls Figure 129 RF controls ii select Tuning -> TX IQ Tuning. Figure 130 Tx IQ tuning After opening the two windows, Phoenix should look like this: 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–29 RM-25 RF troubleshooting Nokia Customer Care Figure 131 Phoenix set-up (Tx IQ Tuning windows) 3. Select correct settings for the band you are tuning. The following table summarises the settings of the RF control window for IQ tuning of the three bands. Table 27 RF Control window settings Band TX Data Type TX Power Level RX/TX Channel GSM900 All 1 5 37 GSM1800 All 1 0 700 GSM1900 All 1 0 661 4. Start IQ tuning by pressing Start button in the TX IQ Tuning window. The purpose of this tuning is to reduce the frequency components at marker 2 (carrier leakage) and marker 3 (+67kHz/upper sideband) as much as possible. Page 7–30 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Figure 132 Spectrum analyzer screen shot when performing IQ tuning, part 1 5. Adjust the ‘TXI DC Offset’ and the ‘TXQ DC Offset’ buttons in the TX IQ Tuning window so that the carrier level (marker 2) reaches a minimum. After this adjustment is done, the carrier (marker 2) should be at least 40dB below the lower side band (marker 1). 6. Use the ‘Amplitude difference’ and the ‘Phase difference’ buttons in the TX IQ Tuning window to adjust the upper side band (marker 3) to a minimum. Now, marker 3 should also be at least 40dB below marker 1. At this point, the spectrum analyzer screen should look similar to that of the figure below. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–31 RM-25 RF troubleshooting Nokia Customer Care Figure 133 Spectrum analyzer screen shot when performing IQ tuning, part 2 7. After reducing the amplitude of the frequency components at marker 2 and 3 to a minimum, press Save & Continue. The EGSM tuning has now been completed. Next action Now, using the spectrum analyzer settings listed in Table “Spectrum analyzer settings” and the RF control settings listed in Table “RF Control window settings”, follow exactly the same procedure to perform IQ tuning in the GSM1800 and GSM1900 bands. Tuning TX power level Context This tuning is done separately in all three bands, and requires a spectrum analyzer to measure the burst power of the GSM RF signal. When measuring the RF output (burst) power on a spectrum analyzer, use the settings found in the following table: Page 7–32 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Table 28 Spectrum analyzer settings for Tx power level tuning GSM900 GSM1800 GSM1900 Center frequency 897.4MHz 1747.8MHz 1880MHz Frequency span Zero-span Zero-span Zero-span Resolution Bandwidth 1MHz 1MHz 1MHz Video Bandwidth 1MHz 1MHz 1MHz Sweep Time 1ms 1ms 1ms Trigger Type Video Video Video Video trigger level Target pwr – 10dB Target pwr – 10dB Target pwr – 10dB Trace Type Clear/Write Clear/Write Clear/Write Detector Type Max Peak Max Peak Max Peak Reference Level Target power level + 10dB Target power level + 10dB Target power level + 10dB Internal Attenuation Target power level + 10dB Target power level + 10dB Target power level + 10dB Steps 1. In Phoenix, select Tuning -> TX Power Level Tuning. Figure 134 Phoenix menu select (Tx Power Level Tuning menu) Phoenix should now look similar to the figure below. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–33 RM-25 RF troubleshooting Nokia Customer Care Figure 135 Phoenix Power Level Tuning menu 2. Select data source and band, then press Start. It is recommended to have saved data from a known good phone to the PC. 3. Connect the module jig RF output to the measurement instrument. The power must be tuned in only high TX PA mode in all bands of GSM900, GSM1800 and GSM1900. 4. For each band, tune the power by adjusting the coefficient in the Tx Power Level Tuning window in Phoenix until the target level is reached (measured on the spectrum analyzer). Remember to take into account the external power loss, that is, the loss of the cable and the external attenuator at the spectrum analyzer input. The coefficient must be tuned for the base level and other power levels (PL) marked with bold letters in Phoenix (GSM900: PL19 / 15 / 5, GSM1800/1900: PL15, 11, 0). The target power levels are specified as listed in the following table: Table 29 Spectrum analyzer settings for Tx level tuning GSM900 GSM1800 GSM1900 PL 5 32.5 dBm PL 0 29.5 dBm PL 0 29.5 dBm PL 15 13.0 dBm PL 11 8.0 dBm PL 11 8. 0dBm PL 19 5.0 dBm PL 15 0.0 dBm PL 15 0.0 dBm Base PL -30.0 dBm Base PL -30.0 dBm Base PL -30.0 dBm 5. When the tuning for the levels marked with bold letters has been completed, press Calculate coefficients to calculate the other power levels with non-bold letters. Page 7–34 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care 6. When the coefficient calculation has been successfully done, press Save & Continue to save the new tuning values into the phone memory. The following figure shows the power level tuning at the GSM900 band. Figure 136 Phoenix screen shot (Tx Power Level Tuning) The figure below shows one example from the spectrum analyzer screen during measuring the Tx power level. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–35 RM-25 RF troubleshooting Nokia Customer Care Figure 137 Spectrum analyzer screen shot during power level tuning Page 7–36 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Figure 138 Testpoints of the main board 1fsa_09a, top part 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–37 RM-25 RF troubleshooting Nokia Customer Care Figure 139 Testpoints of the main board 1fsa_11a, top part Page 7–38 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Figure 140 Testpoints of the main board, bottom part 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–39 RM-25 RF troubleshooting Nokia Customer Care Introduction to synthesizer troubleshooting Figure 141 Synthesizer block diagram Page 7–40 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care The VCO frequency is locked by a PLL (phase locked loop) into a stable frequency source given by a VCTCXO, which is running at 26 MHz. The frequency of the VCTCXO is in turn locked into the frequency of the base station with the help of an AFC (automatic frequency control) voltage, which is generated in UEME by an 11-bit D/A (digitalto-analog) converter. The PLL is capable of tuning frequency range for GSM bands 900/1800/1900. It is integrated in Helgo and controlled through the RFBus. The PLL consists of a 64/65 (P/P+1) prescaler, N- and A-divider, reference divider, phase detector and a charge pump for the external loop filter. The 4 GHz oscillator signal, generated by the VCO, is fed through a 180 degrees balanced phase shifter to the prescaler and the output of the prescaler is fed to the N- and A-divider, which produces the input to the phase detector. The phase detector compares this signal to the reference signal, which is divided by the reference divider from the VCTCXO frequency. The frequency of the reference signal is 400 kHz. The output of the phase detector is connected to the charge pump, which charges or discharges the integrator capacitor in the loop filter depending on the phase of the measured frequency compared to the reference frequency. The integrator output voltage is finally connected to the control input of the VCO. The VCO operates at the channel frequency multiplied by two in GSM1800/1900 and by four in EGSM900. The required frequency dividers for modulator and demodulator mixers are integrated in Helgo. Loop filter filters out the comparison pulses of the phase detector and generates a DC control voltage to the VCO. The loop filter determines the step response of the PLL (settling time) and contributes to the stability of the loop. Other filter components are for sideband rejection. The dividers are controlled via the RFBus. RFBusData is for the data, RFBusClk is a serial clock for the bus and RFBusEna1X is a latch enable, which stores the new data into the dividers. Figure 142 Rf key component 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–41 RM-25 RF troubleshooting Nokia Customer Care Figure 143 Synthesizer key components without shielding frames Assumption • No soldering or component failure for simple SMD components such as resistors, inductors and capacitors • Failure in one particular operating GSM channel, whether Tx or Rx, in which the synthesizer is the cause of the failure, causes failure in all other GSM channels in Tx/Rx. Preparing for synthesizer troubleshooting Steps 1. Place the phone (mechanics removed) on module jig. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Connect the module jig to the PC via a DAU-9P cable. Connect the module jig to a power supply (4.2V). Connect the RF output to a spectrum analyzer or another measurement instrument. Use a 10dB attenuator at the input to spectrum analyzer to avoid damage. Make sure the dongle is connected and start Phoenix. In Phoenix, select File -> Open Product -> RM-25 (Nokia 6260) Product Menu. Select Testing -> RF Controls. In the toolbar: set Operating Mode -> Local. Select Band -> GSM 1800. Set Operation Mode -> Continuous. Set Active Unit -> Rx. Page 7–42 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care 13. Set Rx/Tx Channel -> 700. Figure 144 Preparation for troubleshooting using Phoenix RF control setup 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–43 RM-25 RF troubleshooting Nokia Customer Care Measuring the synthesizer manually using spectrum analyzer Figure 145 Troubleshooting chart for synthesizer Spectrum analyzer level values depend on the probe type and should be validated using a known good sample. The levels that are given here are measured using a high frequency probe. Spectrum analyzer should be at least capable of measuring signal upto 4.5 GHz. Page 7–44 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Bluetooth Bluetooth component placement Figure 146 Bluetooth component placement Note: This component placement is taken from a B3 prototype and is subject to change in the future. Bluetooth settings for Phoenix Steps 1. 2. 3. 4. 5. 6. Start Phoenix service software. From the File menu, choose Open Product, and then choose the correct type designator from the Product list. Connect the phone to a docking station in the local mode. From the Testing menu, choose Bluetooth LOCALS. Locate JBT-9’s serial number (12 digits) found in the type label on the back of JBT-9. In the Bluetooth LOCALS window, write the 12-digit serial number on the "Counterpart BT Device Address" line. This needs to be done only once provided that JBT-9 is not changed. 7. Place the JBT-9 box near (within 10 cm) the BT antenna and click Run BER Test. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–45 RM-25 RF troubleshooting Nokia Customer Care Results Figure 147 Phoenix settings for Bluetooth troubleshooting Page 7–46 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 RF troubleshooting Nokia Customer Care Troubleshooting Bluetooth Figure 148 Bluetooth troubleshooting 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 7–47 RM-25 RF troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 7–48 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 8 — Camera module troubleshooting 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 8–1 RM-25 Camera module troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 8–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Camera module troubleshooting Nokia Customer Care Table of Contents Introduction to camera module troubleshooting...............................................................................................................8–5 The effect of image taking conditions on image quality..................................................................................................8–6 Image quality analysis ..............................................................................................................................................................8–10 Testing for dust in camera module..................................................................................................................................8–10 Testing camera image sharpness.....................................................................................................................................8–11 Image bit errors.....................................................................................................................................................................8–12 Camera troubleshooting flowcharts......................................................................................................................................8–13 Camera hardware troubleshooting.................................................................................................................................8–13 Camera hardware failure troubleshooting....................................................................................................................8–15 Bad image quality troubleshooting.................................................................................................................................8–16 List of Figures Figure 149 Sharpness of the picture is worse on the edges than in the center.........................................................8–6 Figure 150 Blurring caused by shaking hands. Geometrical barrel distortion in the background.......................8–7 Figure 151 Near objects get skewed when taking images from a moving vehicle...................................................8–7 Figure 152 Noisy image taken in +70 degrees Celsius........................................................................................................8–8 Figure 153 Image taken against light......................................................................................................................................8–8 Figure 154 Flicker in an image; object illuminated by strong fluorescent light.........................................................8–9 Figure 155 A lens reflection effect caused by sunshine......................................................................................................8–9 Figure 156 Good image taken indoors..................................................................................................................................8–10 Figure 157 Good image taken outdoors...............................................................................................................................8–10 Figure 158 Effects of dust on optical path............................................................................................................................8–11 Figure 159 Bit errors caused by JPEG compression............................................................................................................8–13 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 8–3 RM-25 Camera module troubleshooting Nokia Customer Care (This page left intentionally blank.) Page 8–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Camera module troubleshooting Nokia Customer Care Introduction to camera module troubleshooting Background, tools and terminology Faults or complaints in camera operation can be roughly categorised into three subgroups: 1 Camera is not functional at all; no image can be taken. 2 Images can be taken but there is nothing recognizable in them. 3 Images can be taken and they are recognizable but for some reason the quality of images is seriously degraded. Image quality is very hard to measure quantitatively, and even comparative measurements are difficult (comparing two images) to do, if the difference is small. Especially if the user is not satisfied with his/her device's image quality, and tells, for example, that the images are not sharp, it is fairly difficult to accurately test the device and get an exact figure which would tell whether the device is functioning properly. Often subjective evaluation has to be used for finding out if a certain property of the camera is acceptable or not. Some training or experience of a correctly operating reference device may be needed in order to detect what actually is wrong. It is easy for the user to take bad images in bad conditions. Therefore the camera operation has to be checked always in constant conditions (lighting, temperature) or by using a second, known-to-be good device as reference. When checking for possible errors in camera functionality, knowing what error is suspected significantly helps the testing by narrowing down the amount of test cases. The following types of image quality problems may be expected to appear: • Dust (black spots) • Lack of sharpness • Bit errors Terms Dynamic range Camera's ability to capture details in dark and bright areas of the scene simultaneously. Exposure time Camera modules use silicon sensor to collect light and for forming an image. The imaging process roughly corresponds to traditional film photography, in which exposure time means the time during which the film is exposed to light coming through optics. Increasing the time will allow for more light hitting the film and thus results in brighter image. The operation principle is exactly the same with silicon sensor, but the shutter functionality is handled electronically i.e. there is no mechanical moving parts like in film cameras. Flicker Phenomenon, which is caused by pulsating in scene lighting, typically appearing as wide horizontal stripes in an image. Noise Variation of response between pixels with same level of input illumination. Resolution Usually the amount of pixels in the camera sensor; for example, RM-1 has a 1280 x 960 pixel sensor resolution. In some occasions the term resolution is used for describing the sharpness of the images. Sensitivity Camera module's sensitivity to light. In equivalent illumination conditions, a less sensitive camera needs a longer exposure time to gather enough light in forming a good image. Analogous to ISO speed in photographic film. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 8–5 RM-25 Camera module troubleshooting Nokia Customer Care Sharpness Good quality images are 'sharp' or 'crisp', meaning that image details are well visible in the picture. However, certain issues, such as non-idealities in optics, cause image blurring, making objects in picture to appear 'soft'. Each camera type typically has its own level of performance. The effect of image taking conditions on image quality There are some factors, which may cause poor image quality, if not taken into account by the end user when shooting images, and thus may result in complaints. The items listed are normal to camera operation and are not a reason for changing the camera module. Distance to target The lens in the module is specified to operate satisfactorily from 40 cm to infinite distance of scene objects. In practice, the operation is such that close objects may be noticed to get more blurred when distance to them is shorter than 40 cm. The lack of sharpness is first visible in full resolution images. If observing just the viewfinder, even very close objects may seem to appear sharp. Sharpness of picture edges The lens performance degrades in image edges, and generally the image is sharpest in the center part. Particularly this applies to distant objects (> 1 meter). See the following figure. Figure 149 Sharpness of the picture is worse on the edges than in the center Geometrical distortion The camera lens causes some amount of so called barrel distortion in images. In practice, this appears as bending of straight objects on the edges of an image. See figure Blurring caused by shaking hands (Page 8–7) (wall in the background). The amount of light available In dim conditions camera runs out of sensitivity. The exposure time is long (especially in the night mode) and the risk of getting shaken (= blurred) images increases. In addition, image noise level grows. The maximum exposure time in the night mode is ¼ seconds. Therefore, images need to be taken with extreme care and by supporting the phone when the amount of light reflected from the target is low. Because of the longer exposure time and larger gain value, noise level increases in low light conditions. Sometimes blurring may even occur in daytime, if the image is taken very carelessly. See the figure below for an example. Page 8–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Camera module troubleshooting Nokia Customer Care Figure 150 Blurring caused by shaking hands. Geometrical barrel distortion in the background. Movement in bright light If an image is taken of moving objects or if the device is used in a moving vehicle, object 'skewing' or 'tilting' may occur. This phenomenon is fundamental to most CMOS camera types, and usually cannot be avoided. The movement of camera or object sometimes cause blurring indoors or in dim lighting conditions because of long exposure time. Figure 151 Near objects get skewed when taking images from a moving vehicle Temperature High temperatures inside the mobile phone cause more noise to appear in images. For example, in +70 degrees (Celsius), the noise level may be very high, and it further grows if the conditions are dim. If the phone processor has been heavily loaded for a long time before taking an image, the phone might have considerably higher temperature inside than in the surrounding environment. This is also normal to camera operation; do not change the camera module. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 8–7 RM-25 Camera module troubleshooting Nokia Customer Care Figure 152 Noisy image taken in +70 degrees Celsius Phone display If the display contrast is set too dark, the image quality degrades: the images may be very dark depending on the setting. If the display contrast is set too bright, image contrast appears bad and "faint". This problem is solved by setting the display contrast correctly. Basic rules of photography (especially shooting against light) Because of dynamic range limitations, taking images against bright light might cause either saturated image or the actual target appear too dark. In practice, this means that when taking an image indoors and having, for example, a window behind the object, the result is usually poor. Figure 153 Image taken against light Flicker In some occasions a bright fluorescent light may cause flicker in the viewfinder and captured image. This phenomenon may also be a result, if images are taken indoors under the mismatch of 50/60 Hz electricity network frequency. The electricity frequency used is automatically detected by the camera module. In some very few countries, both 50 and 60 Hz networks are present and thus probability for the phenomenon increases. Flickering occurs also under high artificial illumination level. Page 8–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Camera module troubleshooting Nokia Customer Care Figure 154 Flicker in an image; object illuminated by strong fluorescent light Bright light outside of image view Especially the sun can cause clearly visible lens glare phenomenon and poor contrast in images. This happens because of undesired reflections inside the camera optics. Generally this kind of reflections are common in all optical systems. Figure 155 A lens reflection effect caused by sunshine 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 8–9 RM-25 Camera module troubleshooting Nokia Customer Care Examples of good quality images Figure 156 Good image taken indoors Figure 157 Good image taken outdoors Image quality analysis Testing for dust in camera module Context For detecting these kinds of problems, take an image of a uniform white surface and analyse it in full resolution. A good quality PC monitor is preferred for analysis. Search carefully, since finding these defects is not always easy. Figure "Effects of dust on optical path" is an example image containing easily detectable dust problems. When taking a white image, use uniformly lightened white paper or white wall. One possibility is to use uniform light but in this case make sure that the camera image is not flickering when taking the test image. In case flickering happens, try to reduce illumination level. Use JPEG image format for analysing, and set the image quality parameter to ‘High Quality’. Black spots in an image are caused by dirt particles trapped inside the optical system. Clearly visible and sharp edged black dots in an image are typically dust particles on the image sensor. These spots are searched for in the manufacturing phase, but it is possible that the camera body cavity contains a particle, which may move Page 8–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Camera module troubleshooting Nokia Customer Care onto the image sensor active surface, for example, when the phone is dropped. Thus it is also possible that the problem will disappear before the phone is brought to service. The camera should be replaced if the problem is present when the service technician analyses the phone. If a dust particle is lying on the infrared filter surface on either side, they are hard to locate because they are out of focus, and appear in the image as large, grayish and fading-edge 'blobs'. Sometimes they are invisible to the eye, and thus the user probably does not notice them at all. However, it is possible that a larger particle disturbs the user, causing need for service. Figure 158 Effects of dust on optical path If large dust particles get trapped on top of the lens surface in the cavity between camera window and lens, they will cause image blurring and poor contrast. The dust gasket between the window and lens should prevent any particles from getting into the cavity after the manufacturing phase. If dust particles are found on the sensor, this is classified as a manufacturing error of the module and the camera should be replaced. Any particles inside the cavity between the protection window and lens have most probably been trapped there in the assembly phase at a Nokia factory. Unauthorized disassembling of the product can also be the root of the problem. However, in most cases it should be possible to remove the particle(s) by using clean compressed air. Never wipe the lens surface before trying compressed air; the possibility of damaging the lens is substantial. Always check the image sharpness after removing dust. See Also • Testing camera image sharpness (Page 8–11) Testing camera image sharpness Context If pictures taken with a device are claimed to be blurry, there are six possible sources for the problem: 1 The protection window is fingerprinted, soiled, dirty, visibly scratched or broken. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 8–11 RM-25 Camera module troubleshooting Nokia Customer Care 2 The photographed object is too close – the camera lens operates with distances from 40 cm to infinity. This is no cause to replace camera module. 3 User has tried to take pictures in too dark conditions, and images are blurred due to handshake or movement. This is no cause to replace camera module. 4 There is dirt between the protection window and camera lens. 5 The protection window is defective. This can be either a manufacturing failure or caused by the user. The window should be changed. 6 The camera lens is misfocused because of a manufacturing error. A quantitative analysis of sharpness is very difficult to conduct in any other environment than optics laboratory. Therefore, subjective analysis should be used. If no visible defects (items 1-4) are found, a couple of test images should be taken. Generally, a well-illuminated typical indoor scene can be used as a target. The main considerations are: • The protection window has to be clean. • The amount of light (300 – 600 lux (bright office lighting)) is sufficient. • The scene should contain, for example, small objects for checking sharpness. Their distance should be 1 – 2 meters. • If possible, compare the image to another image of the same scene, taken with a different device. Note that the reference device has to be a similar Nokia phone. Steps 1. Take several images of small objects in the distance of 1-2 metres. 2. Analyse the images on a PC screen at 100% scaling with the reference images. Pay attention to the computer display settings: at least 65000 colors (16-bit) have to be used. True colour (24-bit, 16 million colours) or 32-bit (full colour) setting is recommended. Next action If there appears to be a clearly noticeable difference between the reference image and the test images, the module might have a misfocused lens -> change the module. Re-check the resolution after changing the camera module. If the changed module produces the same result, the fault is probably in the camera window. Check the window by looking carefully through it when replacing the module. See Also • Testing for dust in camera module (Page 8–10) • Dirty camera protection window (Page ) Image bit errors Bit errors are image defects caused by data transmission errors between the camera module and the phone baseband and/or errors inside the module. Usually bit errors can be easily detected in images, and they are best visible in full resolution images. A good practice is to use a uniform white test target when analysing these errors. The errors are clearly visible, colourful sharp dots or lines in camera images. See the following figure. Page 8–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Camera module troubleshooting Nokia Customer Care Figure 159 Bit errors caused by JPEG compression One type of bit error is a lack of bit depth. In this case, the image is almost totally black under normal conditions, and only senses something in very highly illuminated environments. Typically this is a contact problem between the camera module and the phone main PWB. You should check the camera assembly and connector contacts. If the fault is in the camera module, bit errors are typically visible only when using some specific image resolution. For example, in case of a viewfinder fault, the error might exist but is not visible in a full size image. Camera troubleshooting flowcharts Camera hardware troubleshooting Context If camera related hardware is faulty, follow the troubleshooting flowchart below. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 8–13 RM-25 Camera module troubleshooting Nokia Customer Care See Also • Camera hardware failure troubleshooting (Page 8–15) • Bad image quality troubleshooting (Page 8–16) Page 8–14 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Camera module troubleshooting Nokia Customer Care Camera hardware failure troubleshooting 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 8–15 RM-25 Camera module troubleshooting Nokia Customer Care Bad image quality troubleshooting Page 8–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 9 — System module 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 9–1 RM-25 System module Nokia Customer Care (This page left intentionally blank.) Page 9–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 System module Nokia Customer Care Table of Contents System module block diagram..................................................................................................................................................9–5 Functional description..................................................................................................................................................................9–5 BB description.................................................................................................................................................................................9–6 Modes of operation.......................................................................................................................................................................9–6 Clocking scheme.............................................................................................................................................................................9–7 Power distribution, control and reset.....................................................................................................................................9–9 Back-up battery and real time clock......................................................................................................................................9–10 Baseband measurement A/D converter...............................................................................................................................9–10 ZOCUS...............................................................................................................................................................................................9–11 Bluetooth........................................................................................................................................................................................9–11 USB...................................................................................................................................................................................................9–11 SIM interface..................................................................................................................................................................................9–11 IrDA interface................................................................................................................................................................................9–11 MMC interface................................................................................................................................................................................9–11 Pop-PortTM....................................................................................................................................................................................9–11 Audio concept...............................................................................................................................................................................9–12 Camera interface..........................................................................................................................................................................9–14 FM radio..........................................................................................................................................................................................9–14 Flashing...........................................................................................................................................................................................9–14 Mode sensing................................................................................................................................................................................9–14 Testing interfaces........................................................................................................................................................................9–14 Extreme voltages.........................................................................................................................................................................9–16 RF description...............................................................................................................................................................................9–16 List of Tables Table 30 Testing and flashing interface electrical specifications..................................................................................9–15 List of Figures Figure 160 Module block diagram.............................................................................................................................................9–5 Figure 161 RM-25 clocking...........................................................................................................................................................9–8 Figure 162 RM-25 audio blocks................................................................................................................................................9–12 Figure 163 External audio connector.....................................................................................................................................9–13 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 9–3 RM-25 System module Nokia Customer Care (This page left intentionally blank.) Page 9–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 System module Nokia Customer Care System module block diagram The main board, 1FSA, consists of a radio frequency part and a baseband part. The User Interface parts are mainly situated at the UI flex, 1FSE, and the Top UI part, 1FSF. The UI flex is connected to the main board through a connector. The Top UI part is connected to the main board through the Hinge Flex part, 1FSD. The 1FSA is the system module of the RM-25 phone. Figure 160 Module block diagram The RM-25 has IrDA and Bluetooth wireless local interfaces. It features a full function PopPortTM implementation. The port includes stereo audio interface and ACI bus support. The HW will communicate with ACI accessories. The SW may not support all ACI accessories. The PopPortTM supports USB but does not support FBUS. The implementation of the ACI bus in RM-25 has been made possible by implementing the BSI, Battery Size Indication, a little different from most Nokia phones. Functional description The heart of the BB is UPP_WD2, which includes the MCU, DSP and Digital Control Logic. Power is supplied by the UEME ASIC and a number of discrete regulators. Memory comprises of 2 x 128Mbit Stacked and 64Mbit flash memory devices and 128 Mbit (16 Mbytes) SDRAM. There are two audio transducers (earpiece 8 mm and IHF speaker 16 mm) and external galvanic headset (PopPortTM) interface. The IHF speaker is also used to handle the ring tone. The IHF speaker is driven by a discrete audio amplifier. In RM-25, there is only one microphone for both HS and IHF modes. For data connectivity there is USB v2.0 full-speed, Bluetooth and RS-MMC card. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 9–5 RM-25 System module Nokia Customer Care The display is an TFT type colour display with 65536 colours and 176x208 pixels with backlighting. The UI module features a function keymat with a 4-way navigation key with a centre selection key. For imaging purposes, BB supports a VGA camera via the CCP interface, which is integrated in UPP_WD2. BB description The BB core is based on UPP_WD2 CPU, which is a PDA version of the DCT4 UPP ASIC. UPP_WD2 takes care of all the signal processing and operation controlling tasks of the phone as well as all PDA tasks. For power management, there is one main ASIC for controlling charging and supplying power UEME plus some discrete power supplies. The main reset for the system is generated by the UEME. The interface to the RF and audio sections is also handled by the UEME. This ASIC provides A/D and D/A conversion of the in-phase and quadrature receive and transmit signal paths and also A/D and D/A conversions of received and transmitted audio signals. Data transmission between UEME and RF and the UPP_WD2 is implemented using different serial connections (CBUS, DBUS and RFBUS). Digital speech processing is handled by UPP_WD2 ASIC. A real time clock function is integrated into UEME, which utilizes the same 32kHz-clock source as the sleep clock. A rechargeable battery provides backup power to run the RTC when the main battery is removed. Backup time is approximately 5 Hours. Memory configuration RM-25 uses two kinds of memories, Flash and SDRAM. These memories have their own dedicated bus interfaces to UPP_WD2. Synchronous DRAM is used as the working memory. Interface is 16 bit wide data and 14 bit address. Memory clocking speed is 123.5 MHz. The SDRAM size is 128Mbits. SDRAM I/O is 1.8 V and core 1.8 V supplied by UEME regulator VIO. All memory contents are lost if the supply voltage is switched off. Multiplexed flash memory interface is used to store the MCU program code and user data. The memory interface is a burst type FLASH with multiplexed address/data bus, running at 123.5/3MHz. Configuration of flash memory is a 2x128Mbit stacked flash memory and a 64Mbit flash memory. Both flash I/O and core voltage are 1.8 V supplied by UEME’s VIO. Energy management The master of EM control is UEME and with SW it has the main control of the system voltages and operating modes. Modes of operation RM-25 employs several hardware and software controlled operation modes. Main modes are described below. • NO_SUPPLY mode means that the main battery is not present or its voltage is too low (below UEME master reset threshold) and back-up battery voltage is too low. • In BACK_UP mode the main battery is not present or its voltage is too low but the back-up battery has sufficient charge in it. • In PWR_OFF mode the main battery is present and its voltage is over the UEME master reset threshold. All regulators are disabled. • RESET mode is a synonym for start-up sequence and contains in fact several modes. In this mode, regulators and oscillators are enabled and after they have stabilized system reset is released and PWR_ON mode entered. • In PWR_ON mode SW is running and controlling the system. • SLEEP mode is entered from PWR_ON mode when the system’s activity is low (SLEEPX controlled by SW). • FLASHING mode is for production SW download. Page 9–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 System module Nokia Customer Care Voltage limits The voltage limits of the system are listed in the following table. These are also controlling system states. Parameter Description Value VMSTR+ Master reset threshold (rising) 2.1 V (typ.) VMSTR- Master reset threshold (falling) 1.9 V (typ.) VCOFF+ Hardware cutoff (rising) 3.1 V (typ.) VCOFF- Hardware cutoff (falling) 2.8 V (typ.) V_BUCOFF+ Back-up battery cutoff (rising) 2.1 V (typ.) V_BUCOFF- Back-up battery cutoff (falling) 2.0 V (typ.) SWCOFF SW cutoff limit (> regulator dropout limit) MIN! 3.4 V SW changeable The master reset threshold controls the internal reset of UEME. If battery voltage is above VMSTR, UEME’s charging control logic is alive. Also, RTC is active and supplied from the main battery. Above VMSTR UEME allows the system to be powered on although this may not succeed due to voltage drops during start-up. SW can also consider battery voltage too low for operation and power down the system. Clocking scheme A 26 MHz VCXO is used as system clock generator in GSM. During the system start-up, UEME RC-oscillators generate timing for state machines. All clock signals of the engine are illustrated in following figure. Bluetooth uses a 26 MHz clock. FM radio uses 32kHz, the SleepClk. In SLEEP mode, the VCXO is off. UEME generates low frequency clock signal (32.768 kHz) that is fed to UPP_WD2, Bluetooth and ZOCUS. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 9–7 RM-25 System module Nokia Customer Care Figure 161 RM-25 clocking Page 9–8 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 System module Nokia Customer Care UPP_WD2 voltage/clock frequency adjusting No external clock is available for UPP_WD2 before VCXO starts. As reset is released, the VCXO is running and MCU uses the 26 MHz clock while DSP is in reset. There are three identical DPLL's, for MCU, for DSP and for accessory interfaces, which can be controlled independently. The clock for MCU can be up to 130 MHz and 156 MHz is maximum clock frequency for the DSP. These clock signals are used either directly (SDRAM IF) or divided down for the interfaces (e.g. flash IF). Power distribution, control and reset All power (except backup battery power) is drawn from the BL-4C Li-Ion battery located in the B cover. Current flows through ZOCUS current sense resister which is used for current measurement by ZOCUS and thus for remaining operating time estimation. 1FSA board contains one power ASIC, UEME and discrete regulators needed for generating the different operating voltages. The discrete regulators consist of an SMPS to power UPP_WD2 voltage core. In addition, there is a SMPS in 1FSA generating the operating voltage for display module backlighting. In 1FSA, the keyboard backlight is powered with a charge pump regulator. There is also a “soft watchdog” in UPP_WD2. It is used to reset the chip in case software gets stuck for any reason. Power-up sequence (reset mode) RESET mode can be entered in four ways: by inserting the battery or charger, by RTC alarm or by pressing the power key. The VCXO is powered by UEME. After a 220 ms delay, regulators are configured and UEME enters PWR_ON mode and system reset PURX is released. During the system start-up, in RESET state, the regulators are enabled, and each regulator charges the capacitor (s) at the output with the maximum current (short circuit current) it can deliver. This results in battery voltage dropping during start-up. When a battery with a voltage level just above the hardware cutoff limit is inserted, the system may not start due to excessive voltage dipping. Dropping below 2.8 V for longer than 5 us forces the system to PWR_OFF state. Powering off Controlled powering off is done when the user requests it by pressing the power-key or when the battery voltage falls too low. Uncontrolled powering off happens when the battery is suddenly removed or if over-temperature condition is detected in regulator block while in RESET mode. Then all UEME’s regulators are disabled immediately and discrete regulators are disabled as Vbat supply disappears. Controlled powering off For RM-25, powering off is initiated by pressing the power key and power off sequence is activated in UEME and SW. Basically, the power key causes UEME interrupt to UPP_WD2 and SW sets watchdog time value to zero and as this happens, PURX is forced low and all regulators are disabled. If the battery voltage falls below the very last SW-cutoff level, SW will power off the system by letting the UEME’s watchdog elapse. If thermal shutdown limit in the UEME regulator block is exceeded, the system is powered off. System reset PURX is forced low. Uncontrolled powering off This happens when the battery is suddenly removed. UEME’s state machine notices battery removal after the battery voltage has been below VCOFF- for 5 us and enters PWR_OFF mode. PURX is set low and all UEME’s regulators are disabled. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 9–9 RM-25 System module Nokia Customer Care Watchdogs There are three watchdogs in UEME. The first one is for controlling system power-on and power-down sequences. The initial time for this watchdog after reset is 32 s and the watchdog can not be disabled. The time can be set using a register. This watchdog is used for powering the system off in a controlled manner. The other one is for security block and is used during IMEI code setting. The third one is a power key watchdog. It is used to power off the system in case SW is stuck and the user presses the power key. This WD is SW configurable. Charging Charging control and charge switch is in UEME. There are two different charging modes; charging an empty battery (start-up charge mode), and SW controlled charging. UEME digital part takes care of charger detection (generates interrupt to UPP_WD2), pulse width modulated charging control (for internal charge switch) and over voltage and current detection. SW using registers controls all these. Chargers RM-25 BB supports a standard charger (two wires); ACP-12 and cigarette charger LCH-12 officially. Battery RM-25 battery is a detachable, semi-fixed lithium-Ion BL-4C battery. The nominal voltage is thus 3.7 V (max charging voltage 4.2 V). The interface consists of three pins: VBAT, GND and BSI. A pull-down resistor inside the batteries (BSI signal) recognizes the battery types. The voltage level at BSI line is measured using UEME's AD-converter. Back-up battery and real time clock The real time clock (RTC), crystal oscillator and back-up battery circuitry reside in UEME. A register in UEME controls back-up battery charging and charging is possible only in POWER_ON State. Baseband measurement A/D converter UEME contains an 11 channels A/D converter, which is used for different baseband measurement purposes. The resolution of the A/D converter is 10 bits. The converter uses the CBUS interface clock signal for the conversion. An interrupt will be given to the MCU at the end of the measurements. The converter is used for following purposes. • VBATADC, battery voltage • BSI, in RM-25 this input is connected to ACI bus and the BSI_PULS. The BSI_PULS is delivered by the flashing equipment when flashing the phone. • BTEMP, battery temp • PATEMP, power amplifier temp • VCXOTEMP, oscilaotor temp • Headint • Hookint • ALCO/LS, in RM-25 this input is used to determine the value of the BSI resisor of the Battery and thus the battery type (and local, test modes) • Headint2, not supported by SW, not used • AuxDet, not used • VBACK, test the voltage of backup battery Page 9–10 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 System module Nokia Customer Care ZOCUS The ZOCUS device is a current sensor used for the battery bar display and for determining whether the phone is in a high current consuming mode. The ZOCUS device measures the voltage drop across a sense resistor in the battery voltage line. This sense resistor is formed from a PWB track and is on an internal layer of the PWB. The sense resistor must be located close to the battery terminals so that all of the phones current flow through it. The nominal value of the sense resistor is 3.0m-ohm. ZOCUS reports the current measurement to UPP_WD2 via the Cbus interface. Bluetooth Bluetooth provides a fully digital link for communication between a master unit and one or more slave units. The system provides a radio link that offers a high degree of flexibility to support various applications and product scenarios. Data and control interface for a low power RF module is provided. Data rate is regulated between the master and the slave. USB USB provides a wired connectivity between host PC and peripheral devices. RM-25 complies with USB 2.0, supporting data transfer at full-speed (max. 12Mbps). The USB functionality of RM-25 is implemented by a newly developed USB interface device, Kaede (B440), which is connected to UPP_WD2 via flash memory interfaces. A 6MHz ceramic resonator, Ceralock (D440), is used for USB clock generation. SIM interface The SIM interface is located in two chips (UPP_WD2 and UEME). In UEME there is support only for one SIM card. The interfaces support both 1.8 V and 3 V SIM cards. Adjustable SIM regulator (1.8V/3.0V) is located in UEME and can be controlled by SW. The data communication between the card and the phone is asynchronous half duplex. The clock supplied to the card is 3.25 MHz. The data baudrate is SIM card clock frequency divided by 372 (by default), 64, 32 or 16. IrDA interface RM-25 supports data connectivity via the Infra Red link. The IR interface is integrated into the UPP_WD2 and the main external component is the IR module. The data rates supported are up to 115.2 kbits/s. The logics section is powered by 1V8, VIO while the transmitter LED is powered directly by the battery via a power limiting resistor. The maximum distance in the Lightning configuration is approximately 20 centimetres (30 cm used with an accompanying 1 m device). MMC interface The MMC interface consists of a block in UPP_WD2 plus a level shifting device known as “Lester” and an EMC protection ASIP. The MMC interface comprises 3 lines clock, data and command and runs at 10.26 MHz. The Lester device also incorporates a 2.85V regulator to power the MMC card. Pop-PortTM The ACI bus is level-shifted between the accessory part and the BSI/DBI port of the UEME. 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 9–11 RM-25 System module Nokia Customer Care Parallel to this pin of the UEME is connected the Test/Flash pad BSI_PULS used when the phone is flashed. The BSI connection of the battery, BSI_BATT pad of the Flsh/Test interface, is connected to the LS/ALCO AD input of the UEME. Via this AD converter the Battery Size Indication resistor value is determined. The BSI connection of the battery is also connected to the SIMCardDet input of the UEME. When the BSI of the battery is disconnected the UEME will close the SIM bus down immediately, in a well-controlled manner. Audio concept RM-25 audio includes an earpiece, a microphone, and a Pop-PortTM connector for headset and integrated handsfree (IHF). Audio is based on ASIC's UPP_WD2, UEME and a discrete amplifier for the handsfree speaker known as “boomer”. Figure 162 RM-25 audio blocks Between UPP_WD2 and UEME, the audio signals are transferred in digital format using signals MICDATA and EARDATA. Ringing tones and warning/info tones are to be produced to the IHF speaker. Page 9–12 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 System module Nokia Customer Care Earpiece The earpiece to be used in RM-25 is an 8-mm Pico earpiece produced by Philips Speaker Systems. It has 32ohm continuous impedance and continuous power 8 mWatts. It is driven by differential signals from UEME (EARP & EARN). It makes contact with the PWB via spring contacts. Microphone The microphone module for RM-25 is used Pop-PortTM microphone module. Its sensitivity is -42dB Nominal. Contacts are done by springs. Two inputs are used from UEME, one for the normal internal microphone and the other for the headset. The third microphone input is not used, so it is connected to ground via capacitors. Microphone bias block in UEME generates bias voltages for handportable and handsfree/headset microphones. For both microphone bias outputs (MICB1 & MICB2), the minimum output voltage is 2.0 Volts and maximum output current is 600 mA. Microphone bias block also includes a low pass filter for the reference voltage used as an input for the MICB1&2 amplifiers. IHF amplifier and speaker The speaker to be used in RM-25 is a 16mm 8ohm speaker. It can handle 0.3 Watts nominal power and short trem peak power of 0.8 Watts. The component is housed in the antenna housing and connects to the PWB via spring contacts. PAOUTP and PAOUTN lines of UEME are use to drive Boomer IHF amplifier. Power amplifier is a differential opamp. The differential output drives the HandsFree speaker. HandsFree amplifier load impedance is 8 ohm. The outputs go into a high impedance state when powered down. The amplifier can be enabled and shut down using a GENIO line from UPP_WD2. SW controls IHF, headset and earpiece volume via UEME. Gain setting can be done in 2 dB steps, from –40 to +6 dB. The output sound pressure level of the internal HandsFree speaker is controlled by SW (CBus is used for controlling). The schematic around the Boomer IHF amplifier is presented in RM-25 schematics. The schematic shows all the filtering needed and also protection components against ESD and EMC. The EMC and ESD filtering component must be as near as possible to the earphone pads of the phone. The supply voltage for the IHF amplifier is taken directly from the battery voltage. External audio interface In RM-25 there is a Pop-PortTM connector which is fully differential 4–wire connection. Figure 163 External audio connector 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 9–13 RM-25 System module Nokia Customer Care The handsfree (HF) driver in UEME is meant for the headset. In RM-25, the output is driven in fully differential mode. In the fully differential mode, the HF pin is the negative output and the HFCM pin is the positive output. The gain of the handsfree driver in the differential mode is 6 dB. The earpiece (EARP, EARN) and headset (HF, HFCM) signals are multiplexed so that the outputs can not be used simultaneously. The HF and HFCM amplifiers include a transient suppression circuitry, which prevents unwanted spikes in HF and HFCM outputs when switching on and off the amplifiers. The HeadInt line will be pulled up to 2.7V by the internal resistor when the accessory is connected. When not having the accessory inserted the voltage in the HeadInt line will be <0.8 V caused by internal pull down resistor in the HF line. Camera interface RM-25 has a digital camera with viewfinder function. The camera resolution is VGA (640 x 480 pixels) . The camera module is connected by means of a soldered on connector to the PWB. The camera interface is a serial CCP, which is an unidirectional interface; the control information to camera is transmitted through I2C bus. The I2C bus is implemented purely by the SW using general purpose I/Os. The CCP interface consists of differential clock and data signals. The CCP enables the use of high data rates with low EMI; maximum transfer capacity is 104Mbit/s, which means that transferring YUV VGA(640 x 480) images at 15fps is possible. The camera needs two power sources, 2.8V for analog circuit voltage VDD and 1.8V for digital circuit voltage VDDI. VDD is provided from same discrete regulator as LCD and VDDI is fed from UEME’s Vcore. FM radio FM radio circuitry is implemented using the highly integrated FM radio ASIC, TEA5767. The MCU SW controls the FM radio circuitry through a proprietary 3-wire bus. The stereo output is fed to the UEME via one of the microphone inputs, MIC3. The antenna of the FM Radio is created with the headset. The wires of the headset are used as antenna. The data bus on the radio will be disabled when not used, in order to save current (BUSENABLE). The VAUX1 regulator of the UEME will power the FM radio at nominal 3V. The reference clock for the FM radio is the SleepClk signal picked up through a resistive divider. Flashing SW download in service is implemented by custom tools and SW; kindly refer to Phoenix service software instructions (Page 3–5) and Service Tools (Page ) sections of the manual. Mode sensing The RM-25 has different operational modes depending on the positions of the top and bottom parts. There are five switches to sense the mechanical position of the two parts. A cam disk in the swivel activates a pair of switches, and three Hall switches activated by magnets sense the position of the hinge. The actual phone mode is interpreted from the position sensors and the phone is controlled accordingly. Testing interfaces RM-25 has a testing interface that is easy to access by service battery. The following signals are allocated on test pads. Page 9–14 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 System module Nokia Customer Care Table 30 Testing and flashing interface electrical specifications Pad No 1 Name Dir STI_T x -> 2 VPP 3 FBusT x 4 5 MBUS FBusR x 6 GND 7 BSI_P ULS 8 -> <-> <- Parameter Min Typ Vo Max 0.22*VIO Unit Notes V Voh 0.8*VIO V To Phone 0 / 2.8 / 9 +/-3% V Vol 0 2.7 0.3*VFlash 1 V Voh 0.7*VFlash1 2.7 VFlash1 V Vol 0 0.2 0.3*VFlash 1 V Vil (From prommer) 0 0.2 0.3*VFlash 1 V Voh 0.7*VFlash1 2.7 0.7*VFlash 1 V Vih(From prommer) 0.7*VFlash1 2.7 VFlash1 V Vil (From prommer) 0 2.7 0.3*VFlash 1 V Vih(From prommer) 1.89 2.7 VFlash1 V Abs. Max. Voltage to Test Pad Referenced to GND -0.3V 3.0 V Absolute Max Voltage limits to MBUS/FBUS V VBAT GROUND Supplied from the flash programming device 0 Vol 0 2.7 0.3*VFlash 1 V Voh 0.7*VFlash1 2.7 VFlash1 V ZOCUS Prommer Select Used for manufacturing Note: VFlash1 = 2.78 +/-3%, VIO = 1.8 +/-4.5% Pin Name Min Typ Max VBAT 0 3.6 5.1 V BSI_BATT 0 2.78 VFlash1 V GND 0 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Unit Notes Internal pullup V Page 9–15 RM-25 System module Nokia Customer Care Extreme voltages Lithium-Ion battery BL-4C (1 cell): • Nominal voltage is 3.7V • Lower extreme voltage is 2.8V (cut off voltage) • Higher extreme voltage is 4.2V (charging high limit voltage) RF description The BC02 solution is used for Bluetooth. The ASIC and components are placed on the bottom side of the 1FSA system module, underneath the shield can with UPP_WD2. The RF module of RM-25 has 2 SAW filters, a capacitor on the 1FSA system module, and an antenna module. The main ASIC of RF is Helgo 85G, and power amplifier is RFMD RF9250, a so called microPA. RM-25 does not support EDGE, even though the RF module itself has the capacity for it. For more information, see Introduction to RF Troubleshooting (Page 7–5). Page 9–16 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) Nokia Customer Care 10 — Schematics 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–1 RM-25 Schematics Nokia Customer Care (This page left intentionally blank.) Page 10–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Schematics Nokia Customer Care Table of Contents RF BB module top level..............................................................................................................................................................10–5 BB top level....................................................................................................................................................................................10–6 Production test pattern.............................................................................................................................................................10–9 Power supplier top level.........................................................................................................................................................10–10 Aux_power...................................................................................................................................................................................10–13 UEME/UEMEK................................................................................................................................................................................10–15 Card interface.............................................................................................................................................................................10–17 Card interface module.............................................................................................................................................................10–18 FM radio top level......................................................................................................................................................................10–20 FM radio module........................................................................................................................................................................10–21 Pop-portTM and microphone................................................................................................................................................10–23 UPP_WD2......................................................................................................................................................................................10–26 IR module....................................................................................................................................................................................10–29 User interface (top part and keyboard).............................................................................................................................10–29 User interface (camera)...........................................................................................................................................................10–32 User interface (empty).............................................................................................................................................................10–34 USB.................................................................................................................................................................................................10–34 USB module.................................................................................................................................................................................10–35 Memory.........................................................................................................................................................................................10–35 Bluetooth.....................................................................................................................................................................................10–38 Bluetooth module.....................................................................................................................................................................10–39 BB-RF Interface...........................................................................................................................................................................10–41 Testpad.........................................................................................................................................................................................10–44 RF top level..................................................................................................................................................................................10–45 HELGO............................................................................................................................................................................................10–47 RF9204 power amplifier and power detection...............................................................................................................10–50 RX front end and antenna switch........................................................................................................................................10–51 Component layout, bottom....................................................................................................................................................10–54 Component layout, top............................................................................................................................................................10–56 List of Figures Figure 164 1fsa_09a, v.1.1, ed. 54.......................................................................................................................................10–0 Figure 165 1fsa_11a, v.1.1, ed. 57.......................................................................................................................................10–0 Figure 166 1fsa_09a, v. 8.0, ed. 138...................................................................................................................................10–0 Figure 167 1fsa_11a, v. 8.0, ed. 142...................................................................................................................................10–0 Figure 168 1fsa_09a. v. 6.0, ed. 39......................................................................................................................................10–0 Figure 169 1fsa_11a. v. 6.0, ed. 41......................................................................................................................................10–0 Figure 170 1fsa_09a, v. 8.0, ed. 79......................................................................................................................................10–0 Figure 171 1fsa_11a, v. 8.0, ed. 82......................................................................................................................................10–0 Figure 172 1fsa_09a, v. 8.0, ed. 84......................................................................................................................................10–0 Figure 173 1fsa_11a, v. 8.0, ed. 86......................................................................................................................................10–0 Figure 174 1fsa_09a, v. 6.0, ed. 96......................................................................................................................................10–0 Figure 175 1fsa_11a, v. 11.0, ed. 100.................................................................................................................................10–0 Figure 176 1fsa_09a, v. 8.0, ed. 73......................................................................................................................................10–0 Figure 177 1fsa_11a, v. 8.0, ed. 76......................................................................................................................................10–0 Figure 178 1fsa_09a, v. 8.0, ed. 88......................................................................................................................................10–0 Figure 179 1fsa_11a, v. 8.0, ed. 92......................................................................................................................................10–0 Figure 180 1fsa_09a, v.8.0, ed. 19.......................................................................................................................................10–0 Figure 181 1fsa_11a, v.8.0, ed. 21.......................................................................................................................................10–0 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–3 RM-25 Schematics Nokia Customer Care Figure 182 1fsa_09a, v. 6.0, ed. 25......................................................................................................................................10–0 Figure 183 1fsa_11a, v. 11.0, ed. 30...................................................................................................................................10–0 Figure 184 1fsa_09a, v. 6.0, ed. 110...................................................................................................................................10–0 Figure 185 1fsa_11a, v. 6.0, ed. 113...................................................................................................................................10–0 Figure 186 1fsa_09a, v. 6.0, ed. 49......................................................................................................................................10–0 Figure 187 1fsa_11a, v. 6.0, ed. 52......................................................................................................................................10–0 Figure 188 1fsa_09a, v. 6.0, ed. 93......................................................................................................................................10–0 Figure 189 1fsa_11a, v. 6.0, ed. 96......................................................................................................................................10–0 Figure 190 1fsa_09a, v. 8.1, ed. 140...................................................................................................................................10–0 Figure 191 1fsa_11a, v. 11.1, ed. 147.................................................................................................................................10–0 Figure 192 1fsa_09a, v. 8.0, ed. 74......................................................................................................................................10–0 Figure 193 1fsa_11a, v. 11.1, ed. 79...................................................................................................................................10–0 Figure 194 1fsa_09a, v. 8.0, ed. 84......................................................................................................................................10–0 Figure 195 1fsa_11a, v. 11.1, ed. 88...................................................................................................................................10–0 Figure 196 1fsa_09a, v. 8.0, ed. 44......................................................................................................................................10–0 Figure 197 1fsa_11a, v. 8.0, ed. 47......................................................................................................................................10–0 Figure 198 1fsa_09a, v. 6.0, ed. 57......................................................................................................................................10–0 Figure 199 1fsa_11a, v. 6.0, ed. 60......................................................................................................................................10–0 Figure 200 1fsa_09a, v. 8.0, ed. 68......................................................................................................................................10–0 Figure 201 1fsa_11a, v. 11.1, ed. 96...................................................................................................................................10–0 Figure 202 1fsa_09a, v. 8.0, ed. 49......................................................................................................................................10–0 Figure 203 1fsa_11a, v. 8.0, ed. 52......................................................................................................................................10–0 Figure 204 1fsa_09a, v. 6.0, ed. 71......................................................................................................................................10–0 Figure 205 1fsa_11a, v. 6.0, ed. 76......................................................................................................................................10–0 Figure 206 1fsa_09a, v. 6.0, ed. 9........................................................................................................................................10–0 Figure 207 1fsa_11a, v. 6.0, ed. 12......................................................................................................................................10–0 Figure 208 1fsa_09a, v. 5.1, ed. 49......................................................................................................................................10–0 Figure 209 1fsa_11a, v. 5.1, ed. 52......................................................................................................................................10–0 Figure 210 1fsa_09a, v. 8.0, ed. 63......................................................................................................................................10–0 Figure 211 1fsa_11a, v. 8.0, ed. 67......................................................................................................................................10–0 Figure 212 1fsa_09a, v. 8.0, ed. 57......................................................................................................................................10–0 Figure 213 1fsa_11a, v. 11.0, ed. 64...................................................................................................................................10–0 Figure 214 1fsa_09a, v. 8.0, ed. 63......................................................................................................................................10–0 Figure 215 1fsa_11a, v. 8.0, ed. 66......................................................................................................................................10–0 Figure 216 1fsa_09a, v. 6.0, ed. 60......................................................................................................................................10–0 Figure 217 1fsa_11a, v. 6.0, ed. 63......................................................................................................................................10–0 Page 10–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Schematics Nokia Customer Care RF BB module top level Figure 164 1fsa_09a, v.1.1, ed. 54 Figure 165 1fsa_11a, v.1.1, ed. 57 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–5 RM-25 Schematics Nokia Customer Care BB top level Figure 166 1fsa_09a, v. 8.0, ed. 138 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–6 RM-25 Schematics Nokia Customer Care Figure 167 1fsa_11a, v. 8.0, ed. 142 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–7 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–8 RM-25 Schematics Nokia Customer Care Production test pattern Figure 168 1fsa_09a. v. 6.0, ed. 39 Figure 169 1fsa_11a. v. 6.0, ed. 41 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–9 RM-25 Schematics Nokia Customer Care Power supplier top level Figure 170 1fsa_09a, v. 8.0, ed. 79 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–10 RM-25 Schematics Nokia Customer Care Figure 171 1fsa_11a, v. 8.0, ed. 82 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–11 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–12 RM-25 Schematics Nokia Customer Care Aux_power Figure 172 1fsa_09a, v. 8.0, ed. 84 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–13 RM-25 Schematics Nokia Customer Care Figure 173 1fsa_11a, v. 8.0, ed. 86 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–14 RM-25 Schematics Nokia Customer Care UEME/UEMEK Figure 174 1fsa_09a, v. 6.0, ed. 96 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–15 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–16 RM-25 Schematics Nokia Customer Care Figure 175 1fsa_11a, v. 11.0, ed. 100 Card interface Figure 176 1fsa_09a, v. 8.0, ed. 73 Figure 177 1fsa_11a, v. 8.0, ed. 76 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–17 RM-25 Schematics Nokia Customer Care Card interface module Figure 178 1fsa_09a, v. 8.0, ed. 88 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–18 RM-25 Schematics Nokia Customer Care Figure 179 1fsa_11a, v. 8.0, ed. 92 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–19 RM-25 Schematics Nokia Customer Care FM radio top level Figure 180 1fsa_09a, v.8.0, ed. 19 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–20 RM-25 Schematics Nokia Customer Care Figure 181 1fsa_11a, v.8.0, ed. 21 FM radio module Figure 182 1fsa_09a, v. 6.0, ed. 25 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–21 RM-25 Schematics Nokia Customer Care Figure 183 1fsa_11a, v. 11.0, ed. 30 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–22 RM-25 Schematics Nokia Customer Care Pop-portTM and microphone Figure 184 1fsa_09a, v. 6.0, ed. 110 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–23 RM-25 Schematics Nokia Customer Care Figure 185 1fsa_11a, v. 6.0, ed. 113 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–24 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–25 RM-25 Schematics Nokia Customer Care UPP_WD2 Figure 186 1fsa_09a, v. 6.0, ed. 49 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–26 RM-25 Schematics Nokia Customer Care Figure 187 1fsa_11a, v. 6.0, ed. 52 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–27 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–28 RM-25 Schematics Nokia Customer Care IR module Figure 188 1fsa_09a, v. 6.0, ed. 93 Figure 189 1fsa_11a, v. 6.0, ed. 96 User interface (top part and keyboard) Figure 190 1fsa_09a, v. 8.1, ed. 140 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–29 RM-25 Schematics Nokia Customer Care Figure 191 1fsa_11a, v. 11.1, ed. 147 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–30 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–31 RM-25 Schematics Nokia Customer Care User interface (camera) Figure 192 1fsa_09a, v. 8.0, ed. 74 Figure 193 1fsa_11a, v. 11.1, ed. 79 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–32 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–33 RM-25 Schematics Nokia Customer Care User interface (empty) Figure 194 1fsa_09a, v. 8.0, ed. 84 Figure 195 1fsa_11a, v. 11.1, ed. 88 USB Figure 196 1fsa_09a, v. 8.0, ed. 44 Figure 197 1fsa_11a, v. 8.0, ed. 47 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–34 RM-25 Schematics Nokia Customer Care USB module Figure 198 1fsa_09a, v. 6.0, ed. 57 Figure 199 1fsa_11a, v. 6.0, ed. 60 Memory Figure 200 1fsa_09a, v. 8.0, ed. 68 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–35 RM-25 Schematics Nokia Customer Care Figure 201 1fsa_11a, v. 11.1, ed. 96 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–36 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–37 RM-25 Schematics Nokia Customer Care Bluetooth Figure 202 1fsa_09a, v. 8.0, ed. 49 Figure 203 1fsa_11a, v. 8.0, ed. 52 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–38 RM-25 Schematics Nokia Customer Care Bluetooth module Figure 204 1fsa_09a, v. 6.0, ed. 71 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–39 RM-25 Schematics Nokia Customer Care Figure 205 1fsa_11a, v. 6.0, ed. 76 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–40 RM-25 Schematics Nokia Customer Care BB-RF Interface Figure 206 1fsa_09a, v. 6.0, ed. 9 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–41 RM-25 Schematics Nokia Customer Care Figure 207 1fsa_11a, v. 6.0, ed. 12 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–42 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–43 RM-25 Schematics Nokia Customer Care Testpad Figure 208 1fsa_09a, v. 5.1, ed. 49 Figure 209 1fsa_11a, v. 5.1, ed. 52 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–44 RM-25 Schematics Nokia Customer Care RF top level Figure 210 1fsa_09a, v. 8.0, ed. 63 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–45 RM-25 Schematics Nokia Customer Care Figure 211 1fsa_11a, v. 8.0, ed. 67 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–46 RM-25 Schematics Nokia Customer Care HELGO Figure 212 1fsa_09a, v. 8.0, ed. 57 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–47 RM-25 Schematics Nokia Customer Care Figure 213 1fsa_11a, v. 11.0, ed. 64 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–48 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–49 RM-25 Schematics Nokia Customer Care RF9204 power amplifier and power detection Figure 214 1fsa_09a, v. 8.0, ed. 63 Figure 215 1fsa_11a, v. 8.0, ed. 66 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–50 RM-25 Schematics Nokia Customer Care RX front end and antenna switch Figure 216 1fsa_09a, v. 6.0, ed. 60 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–51 RM-25 Schematics Nokia Customer Care Figure 217 1fsa_11a, v. 6.0, ed. 63 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–52 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–53 RM-25 Schematics Nokia Customer Care Component layout, bottom 1fsa_09a 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–54 RM-25 Schematics Nokia Customer Care 1fsa_11a 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–55 RM-25 Schematics Nokia Customer Care Component layout, top 1fsa_09a 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–56 RM-25 Schematics Nokia Customer Care 1fsa_11a 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–57 RM-25 Schematics 9235618 (Issue 2) Nokia Customer Care Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page 10–58 Nokia Customer Care Glossary 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page Glossary–1 RM-25 Glossary of terms Nokia Customer Care (This page left intentionally blank.) Page Glossary–2 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Glossary of terms Nokia Customer Care Table 31 A/D-converter Analog-to-digital converter ACI Accessory control interface ACI Adjacent channel interference ADC Analog-to-digital converter ADSP Application DSP (expected to run high level task, see also CDSP) AGC Automatic gain control (maintains volume) ARM Advanced RISC machines ARPU Average revenue per user (per month or per year) ASIC Application specific integrated circuit ASIP Application specific interface protector BB Baseband BC02 Bluetooth module made by CSR BIQUAD Bi-quadratic (filter function) BSI Battery size indicator BT Bluetooth CBus MCU controlled serial bus connected to UPP, UEME and Zocus CCP Compact camera port CDSP Cellular DSP (expected to run at low levels, see also ADSP) CMOS Complimentary metal-oxide semiconductor circuit (low power consumption) COF Chip on foil COG Chip on glass CPU Central processing unit CSR Cambridge silicon radio CSTN Color super twisted nematic, see also FSTN CTSI Clock timing sleep and interrupt block of Tiku DBI Digital battery interface DBus DSP controlled serial bus connected between UPP and Helgo DCT-4 Digital core technology DP Data package DPLL Digital phase locked loop DSP Digital signal processor DtoS Differential to single ended EDGE Enhanced data rates for global/GSM evaluation 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page Glossary–3 RM-25 Glossary of terms Nokia Customer Care EGSM Extended GSM EM Energy management EMC Electromagnetic compability EMI Electromagnetic interference ESD Electrostatic discharge FBUS Nokia specific serial bus FCI Functional cover interface FPS Flash programming tool FR Full rate FSTN Film compensated super twisted nematic, see also CSTN GND Ground, conductive mass GPRS General packet radio service GSM Global system for mobile communication Helgo RF ASIC, small signal RX, TX and synthesizer blocks HF Hands free HFCM Handsfree common HS Handset HSCSD High speed circuit switched data (data transmission connection faster than GSM) HW Hardware I/O Input/Output IBAT Battery current IC Integrated circuit ICHAR Charger current IF Interface IHF Integrated hands free IMEI International mobile equipment identity IR Infrared IrDA Infrared data association (Function: IR) JPEG Joint photographic experts group (image file format) LCD Liquid crystal display LDO Low drop out LED Light-emitting diode LPRF Low power radio frequency (Bluetooth) MBUS Nokia specific serial bus MCU Micro controller unit Page Glossary–4 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2) RM-25 Glossary of terms Nokia Customer Care MIC, mic Microphone MMC Multimedia card NTC Negative temperature coefficient (temperature sensitive resistor used as a temperature sensor) OMA Object management architecture Opamp Operational amplifier PA Power amplifier PDA Pocket data application PDRAM Program/Data RAM Phoenix Service software tool PLL Phase locked loop PM (Phone) Permanent memory PUP General Purpose IO (PIO), USARTS and Pulse Width Modulators PURX Power-up reset PWB Printed wiring board (Printed circuit board) RC-filter Resistance-Capacitance filter RF Radio frequency RFBUS Serial control bus For RF RISC Reduced instruction-set computer RSK Right soft key RS-MMC Reduced size multimedia card RSSI Receiving signal strength indicator RST Reset switch RTC Real time clock (provides date and time) RX Radio receiver SARAM Single access random access memory SDRAM Synchronous dynamic random access memory SIM Subscriber identity module SMPS Switched mode power supply SNR Signal-to-noice ratio SPR Standard product requirements STI Serial trace interface SW Software SWIM Subscriber/Wallet identification module TCXO Temperature controlled oscillator Tiku See ASIC 9235618 (Issue 2) Company Confidential Copyright ©2005 Nokia. All Rights Reserved. Page Glossary–5 RM-25 Glossary of terms Nokia Customer Care TX Radio transmitter UEME Universal energy management chip (enhanced version) UEMEK See UEME UI User interface UPP Universal phone processor UPP_WD2 Communicator version of DCT-4 system ASIC USB Universal serial bus VBAT Battery voltage VCHAR Charger voltage VCO Voltage controlled oscillator VCTCXO Voltage controlled temperature compensated crystal oscillator VCXO Voltage controlled crystal oscillator VSIM SIM voltage WD Watchdog Zocus Current sensor (used to monitor the current flow to and from the battery) Page Glossary–6 Company Confidential Copyright ©2005 Nokia. All Rights Reserved. 9235618 (Issue 2)
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